NSPE Profesional Ethics Cases
NSPE Profesional Ethics Cases
NSPE Profesional Ethics Cases
Day 6:
Remainder of Week 1
Day 6:
Includes Chemistry
Day 7:
Material & Energy Balances
Thermodynamics (done week 1)
Fluid Mechanics (done week 1)
Heat Transfer (done week 1)
Day 7:
Mass Transfer
AFTERNOON EXAM
Day 8:
Day 8:
Day 9:
Day 9:
Day 9:
Day 10:
Refrigeration
ChemicalDisciplineSpecificReviewCoursefortheFE/EITExam
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Topics Covered
ProcessFlowDiagrams
(PFD)
Pipingand
Instrumentation
Diagrams(P&ID)
Scaleup
DSCHRC
EconomicOptimization
NetPresentValue
DiscountedCashFlow
RateofReturn
CostEstimation
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PFD Markings
P101A/B
C:compressor/turbine
E:heatexchanger
H:firedheater
P:pump
R:reactor
T:tower
DSCHRC
TK:storagetank
V:vessel
Y:withintheplant
ZZ:numberforeach
iteminaclass
GeneralFormat:
XXYZZA/B
XXIDlettersfor
equipmentclassification
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wr:riverwater
cs:chemicalwastewater
withhighCOD
ss:sanitarywastewater
withhighBOD
el:electricalservice
ng:naturalgas
fg:fuelgas
fo:fueloil
fw:firewater
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PFD Example
From Analysis, Synthesis, and Design of Chemical Processes, 2nd Ed., Turton
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P&ID Conventions
Equipment
Instruments
spares
parallelunits
summarydetails
Lines/Drains
DSCHRC
indicators
recorders
controllers
Utilities
size
schedule
materialsofconstruction
insulation
entrance&exits
wastetreatments
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P&ID Instrumentation
ConventionsFirst Letters
A:analysis
B:burnerflame
C:conductivity
D:density
E:voltage
F:flowrate
H:handinitiated
I:current
J:power
K:time
DSCHRC
L:level
M:moisture/humidity
P:pressure
Q:quantity
R:radioactivity/ratio
S:speed/frequency
T:temperature
V:viscosity
W:weight
Z:position
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P&ID Example
From Analysis, Synthesis, and Design of Chemical Processes, 2nd Ed., Turton
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Economic Analysis
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NPV Solution
P A P / A, i , n
$100,000 $50,000 P / F ,10%,1 $150,000 P / F ,10%,2
$100,000 $50,000 0.9091 $150,000 0.8264
$78,505
TheanswerisD.
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Profit Example
EFPRB(Economics20)
Acompanyinvests$10,000todaytoberepaidin5yearsin
onelumpsumat12%compoundedannually.Iftherateof
inflationis3%compoundedannually,approximatelyhow
muchprofit,inpresentdaydollars,isrealizedoverthe5
years?
A) $3200
B) $5200
C) $5630
D) $7620
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Profit Solution
F P (F / P , i , n )
$10,000(F / P,12%,5)
$10,000 1.7623
$17,623
PV $17,623(P / F ,3%,5)
$17,623 0.8626
$15,202
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A / P , i , n F P / F , i , n
A / P ,15%,3 $100,000 $200,000 P / F ,15%,1
$50,000 P / F ,15%,2 $75,000 P / F ,15%,3
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Depreciation Example
EFPRB(Economics32)
Thepurchaseofamotorfor$6000andageneratorfor
$4000willallowacompanytoproduceitsownenergy.
Theconfigurationcanbeassembledfor$500.Theservice
willoperatefor1600h/yrfor10yr.Themaintenancecost
is$300/yr,andthecosttooperateis$0.85/hforfueland
relatedcosts.Thereis$400insalvagevalueforthe
systemattheendof10yr.Usingstraightline
depreciation,whatistheannualcostforoperation?
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Depreciation Solution
Initial Cost $6000 $4000 $500
$10,500
C S $10,500 $400
Dj
n
10 yr
$1010/yr
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Conclusion
Befamiliarwithmanipulatingequations
BecomfortablereadingandevaluatingPFDs
andP&IDs
ReviewtheEconomicssectionoftheFERMto
understandeconomicrelationshipsfully
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Review
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Engineering Economics
FERC
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Engineering Economics
4-1
Cash Flow
Cash flow is the sum of money recorded
as receipts or disbursements in a
projects financial records.
A cash flow diagram presents the flow of
cash as arrows on a time line scaled to
the magnitude of the cash flow, where
expenses are down arrows and receipts
are up arrows.
Year-end convention ~ expenses
occurring during the year are
assumed to occur at the end of the
year.
Example (FEIM):
A mechanical device will cost $20,000
when purchased. Maintenance will cost
$1000 per year. The device will generate
revenues of $5000 per year for 5 years.
The salvage value is $7000.
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= 34.3591
(F/G,i%,8) = (F/A,10%,8)(A/G,10%,8)
= (11.4359)(3.0045)
= 34.3592
NOTE: The answers arrived at using the formula versus the factor table
turn out to be slightly different. On economics problems, one should not
worry about getting the exact answer.
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4-3
Nonannual Compounding
Effective Annual Interest Rate
An interest rate that is compounded more than once in a year is
converted from a compound nominal rate to an annual effective rate.
Effective Interest Rate Per Period
Effective Annual Interest Rate
Example (FEIM):
A savings and loan offers a 5.25% rate per annum compound daily over
365 days per year. What is the effective annual rate?
r
0.0525
ie 1 1 1
1 0.0539
365
m
365
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Engineering Economics
4-5a
Comparison of Alternatives
Present Worth
When alternatives do the same job and have the same lifetimes,
compare them by converting each to its cash value today. The superior
alternative will have the highest present worth.
Example (CORE):
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Comparison of Alternatives
Capitalized Costs
Used for a project with infinite life that has repeating expenses every
year.
Compare alternatives by calculating the capitalized costs (i.e., the
amount of money needed to pay the start-up cost and to yield enough
interest to pay the annual cost without touching the principal).
NOTE: The factor conversion for a project with no end is the limit of the
P/A factor as the number of periods, n, goes to infinity.
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Comparison of Alternatives
Example (CORE):
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Comparison of Alternatives
Annual Cost
When alternatives do the same job but have different lives, compare the
cost per year of each alternative.
The alternatives are assumed to be replaced at the end of their lives by
identical alternatives. The initial costs are assumed to be borrowed at
the start and repaid evenly during the life of the alternative.
Example (CORE):
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Comparison of Alternatives
Cost-Benefit Analysis
Project is considered acceptable if B C 0 or B/C 1.
Example (FEIM):
The initial cost of a proposed project is $40M, the capitalized perpetual
annual cost is $12M, the capitalized benefit is $49M, and the residual
value is $0. Should the project be undertaken?
B = $49M, C = $40M + $12M + $0
B C = $49M $52M = $3M < 0
The project should not be undertaken.
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Comparison of Alternatives
Rate of Return on an Investment (ROI)
The ROI must exceed the minimum attractive rate of return (MARR).
The rate of return is calculated by finding an interest rate that makes the
present worth zero. Often this must be done by trial and error.
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4-6a
Depreciation
Straight Line Depreciation
The depreciation per year is the cost minus the salvage value divided by
the years of life.
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Depreciation
Accelerated Cost Recovery System (ACRS)
The depreciation per year is the cost times the ACRS factor (see the
table in the NCEES Handbook). Salvage value is not considered.
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Depreciation
Example (FEIM):
An asset is purchased that costs $9000. It has a 10-year life and a salvage
value of $200. Find the straight-line depreciation and ACRS depreciation
for 3 years.
$9000 $200
10
$880 / yr
Straight-line depreciation/year
ACRS depreciation
First year
($9000)(0.1) = $ 900
Second year ($9000)(0.18) = $1620
Third year
($9000)(0.144) = $1296
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Depreciation
Book Value
The assumed value of the asset after j years. The book value (BVj) is the
initial cost minus the sum of the depreciations out to the j th year.
Example (FEIM):
What is the book value of the asset in the previous example after 3 years
using straight-line depreciation? Using ACRS depreciation?
Straight-line depreciation
$9000 (3)($880) = $6360
ACRS depreciation
$9000 $900 $1620 $1296 = $5184
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Tax Considerations
Expenses and depreciation are deductible, revenues are taxed.
Example (CORE):
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Tax Considerations
Tax Credit
A one-time benefit from a purchase that is subtracted from income taxes.
Example (CORE):
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Tax Considerations
Gain or loss on the sale of an asset:
If an asset has been depreciated and then is sold for more than the book
value, the difference is taxed.
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Bonds
Bond value is the present worth of payments over the life of the bond.
Bond yield is the equivalent interest rate of the bond compared to the
bond cost.
Example (CORE):
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Break-Even Analysis
Calculating when revenue is equal to cost, or when one alternative is equal to
another if both depend on some variable.
Example (FEIM):
How many kilometers must a car be driven per year for leasing and buying to cost
the same? Use 10% interest and year-end cost.
Leasing: $0.15 per kilometer
Buying: $5000 purchase cost, 3-year life, salvage $1200,
$0.04 per kilometer for gas and oil, $500 per year for insurance
EUAC (leasing) = $0.15x, where x is kilometers driven
EUAC (buying) = $0.04x + $500 + ($5k)(A/P,10%,3) ($1.2k)(A/F,10%,3)
= $0.04x + $500 + ($5k)(0.4021) ($1.2k)(0.3021)
= $0.04x + $2148
Setting EUAC (leasing) = EUAC (buying) and solving for x
$0.15x = $0.04x + $2148
x = 19,527 km must be driven to break even
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Inflation
Inflation-Adjusted Interest Rate
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Engineering Economics
4-11a
Additional Examples
Example 1 (FEIM):
What is the uninflated present worth of $2000 in 2 years if the average
inflation rate is 6% and i is 10%?
d = i + f + if = 0.06 + 0.10 + (0.06)(0.10) = 0.166
P = ($2000)(P/F,16.6%,2) = ($2000)(1 + d)n
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Additional Examples
Example 2 (FEIM):
It costs $75 per year to maintain a cemetery plot. If the interest rate is
6.0%, how much must be set aside to pay for maintenance on each plot
without touching the principal?
(A) $1150
(B) $1200
(C) $1250
(D) $1300
P = ($75)(P/A,6%,) = ($75)(1/0.06) = $1250
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Additional Examples
Example 3 (FEIM):
It costs $1000 for hand tools and $1.50 labor per unit to manufacture a
product. Another alternative is to manufacture the product by an
automated process that costs $15,000, with a $0.50 per-unit cost. With
an annual production rate of 5000 units, how long will it take to reach the
break-even point?
(A) 2.0 yr
(B) 2.8 yr
(C) 3.6 yr
(D) never
Cumulative cost (hand tools) = $1000 + $1.50x, where x is the number
of units.
Cumulative cost (automated) = $15,000 + $0.50x
Set cumulative costs equal and solve for x.
$1000 + $1.50x = $15,000 + $0.50x
$1x = $14,000
x = 14,000 units
tbreak-even = x/production rate = 14,000/5000 = 2.8 yr
Therefore, (B) is correct.
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Additional Examples
Example 4 (FEIM):
A loan of $10,000 is made today at an interest rate of 15%, and the first
payment of $3000 is made 4 years later. The amount that is still due on
the loan after the first payment is most nearly
(A) $7000
(B) $8050
(C) $8500
(D) $14,500
loan due = ($10k)(F/P,15%,4) $3000
= ($10k)(1 + 0.15)4 $3000
= ($10k)(1.7490) $3000
= $14,490 ($14,500)
Therefore, (D) is correct.
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Additional Examples
Example 5 (FEIM):
A machine is purchased for $1000 and has a useful life of 12 years. At
the end of 12 years, the salvage value is $130. By straight-line
depreciation, what is the book value of the machine at the end of 8
years?
(A) $290
(B) $330
(C) $420
(D) $580
BV = $1000 ($1000 $130)(8/12) = $1000 $580 = $420
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Additional Examples
Example 6 (FEIM):
The maintenance cost for an investment is $2000 per year for the first 10
years and $1000 per year thereafter. The investment has infinite life.
With a 10% interest rate, the present worth of the annual disbursement is
most nearly
(A) $10,000
(B) $16,000
(C) $20,000
(D) $24,000
The costs or benefits for a cash flow that repeat should be broken into
different benefits and costs that all start or finish at the time of interest.
Take the $2000 cost that repeats for 10 years and break it into two
$1000 costs to have one $1000 cost that goes on infinitely and one
$1000 cost that goes on for 10 years.
P = ($1000)(P/A,10%,10) + ($1000)(P/A,10%,)
= ($1000)(6.1446) + ($1000)(1/0.10)
= $6144.6 + $10,000 = $16,144.6 ($16,000)
Therefore, (B) is correct.
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Additional Examples
Example 7 (FEIM):
With an interest rate of 8% compounded semiannually, the value of a
$1000 investment after 5 years is most nearly
(A) $1400
(B) $1470
(C) $1480
(D) $1800
ie = (1 + r/m)m 1= (1 + 0.08/2)2 1 = 0.0816
F = ($1000)(F/P,8.16%,5) = ($1000)(1 + 0.0816)5
= ($1000)(1.480) = $1480
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Additional Examples
Example 8 (FEIM):
The following data applies for example problems 8.1 through 8.3. A company is
considering the purchase of either machine A or machine B.
initial cost
estimated life
salvage value
other costs
machine A
$80,000
20 years
$20,000
$18,000 per year
machine B
$100,000
25 years
$25,000
$15,000 per year for the first 15 years
$20,000 per year for the next 10 years
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Additional Examples
The $15,000 cost for 15 years and the $20,000 cost for the next 10 years
can be broken into a $20,000 cost for the full 25 years and a $5000 benefit
that is present for the first 15 years.
The present worth of $20k for 25 years is
P($20,25) = ($20k)(P/A,10%,25) = ($20k)(9.0770) = $181.54k
The present worth of $5k for 15 years is
P($5,15) = ($5k)(P/A,10%,15) = ($5k)(7.6061) = 38.03k
Pother costs = $181.54k $38.03k = $143.51k
Aother costs = Pother costs(A/P, 10%, 25) = ($143.51k)(0.1102) = $15,815
EUAC
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Additional Examples
Example 8.2 (FEIM):
If funds equal to the present worth of the cost of purchasing and using
machine A over 20 years were invested at 10% per annum, the value of
the investment at the end of 20 years would be most nearly:
(A) $548,000
(B) $676,000
(C) $880,000
(D) $1,550,000
P(A) = $80k + ($20k)(P/F,10%,20) ($18k)(P/A,10%,20)
= $80k + ($20k)(0.1486) ($18k)(8.5136)
= $80k + $2.972k $153.245k
= $230,273, or simply $230,273
F(A,10%,20) = ($230,273)(F/P,10%,20) = ($230,273)(6.7275)
= $1,549,162 ($1,550,000)
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Additional Examples
Example 8.3 (FEIM):
How much money would have to be placed in a sinking fund each year to
replace machine B at the end of 25 years if the fund yields 10% annual
compound interest and if the first cost of the machine is assumed to
increase at a 6% annual compound rate? (Assume the salvage value does
not change.)
(A) $2030
(B) $2510
(C) $2540
(D) $4110
F = P(F/P,6%,25) salvage value = ($100,000)(4.2919) $25,000
= $404,190
A = F(A/F,10%,25) = ($404,190)(0.0102)
= $4123 ($4110)
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Health, Safety
& the Environment
ChemicalDisciplineSpecificReview
CoursefortheFE/EITExam
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Information on an MSDS
Materialidentification
Reactivitydata
Spillprocedures
Meltingpoint
Boilingpoint
Flashpoint
Otherphysicaldata
Specialprecautions&
comments
DSCHRC
Chemicalabstractseries
number
Firstaid
Reactivity
Storageinformation
Disposalinformation
Personalprotective
equipment
Healthhazard
information&toxicity
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Hazard Assessment
Firehazarddiamonds
appearontheMSDS
Alsoshownonchemical
labels
Flammable:anysolid,
liquid,vapor,orgasthat
igniteswitheaseand
burnsquickly
DSCHRC
B
A
C
D
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Hazard Analysis
Requiresanalyzingprocessingusingappropriate
planning(checklist,faulttreeanalysis,hazards&
operabilitystudy)
Checklists:specific&focused
Faulttreeanalysis:
Identifycatastrophicfailures
Identifycontributingfailures
Hazards&OperabilityStudy:
Allowsforignoringfailuresthatwouldnotaffect
system
Identifieshumanfactors
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Toxicology
Evaluatebasedonexposurepathway
Absorption
Inhalation
Ingestion
Eyeway
DoseResponseRelationships
SafeHumanDose
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Pulmonarytoxicity:effectsonrespiratorysystem
Cardiotoxicity:effectsontheheart
Hematoxicity:effectsonbloodsupply
Hepatoxicity:effectsonliver
Nephrotoxicity:effectsonkidneys
Neurotoxicity:effectsonnervoussystem
Immunotoxicity:effectsonimmunesystem
Reproductivetoxicity:effectsonreproductive
system
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ThecorrectanswerisB.
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mass of toxicant
body weight exposure time
chronic daily intake
HI
RfD
Dose
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NOAEL
UF
SHD RfD W
Exposure
NOAEL W
UF
Mustbecalculatedbasedonthepathway
Befamiliarwiththepathwayequationsand
variables
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Exposure Question
ThetownofFranklinreceivesitswaterfroma
citywatersupply.Ifthemaximum
contaminantlevelofbenzeneofthecitys
drinkingwateris0.003mg/L,whatisthe
ingestionchronicdailyintakeforachild3
yearsoldwhoswimsinacitypool1houra
day,4dayspermonth?
A)1.4*109 mg/kg*d
B)1.1*106 mg/kg*d
C)1.4*106 mg/kg*d
D)5.2*109 mg/kg*d
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BW*AT
0.003 mg/L 50 mL/h 1L/1000 mL 1 hr/d 48 d/yr 70 yr
14 kg 70 yr 365 d/yr
6 mg
1.4*10
kg*d
ThecorrectanswerisC
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ChemicalDisciplineSpecificReviewCoursefortheFE/EITExam
Wastewater Treatment
Typicallyrelatedtomunicipalwastewater
treatmentsystems
Systemsmustsupportbacteriatoprocess
organicmatter,colloidsand
nitrogen/phosphoruscompounds
DSCHRC
ProfessionalPublications,Inc.(PPI)
2b17
ChemicalDisciplineSpecificReviewCoursefortheFE/EITExam
c Y(So Se )
(1 k d c )
AerobicDigestion
Vol
DSCHRC
Vol(X A )
Q w X w Qe X e
Q i (X i FSi )
1
X d (k d Pv )
c
ProfessionalPublications,Inc.(PPI)
2b18
ChemicalDisciplineSpecificReviewCoursefortheFE/EITExam
Vol reactor
Vol1 Vol 2
t r Vol 2 t s
2
HighRate
Vol1 Vol 2
t t Vol 2 t s
2
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2b19
ChemicalDisciplineSpecificReviewCoursefortheFE/EITExam
Wastewater Technologies
ActivatedCarbonAdsorption
AirStripping
Clarifier
Electrodialysis
Filtration
LimeSodaSoftening
Flocculators
ReverseOsmosis
Settling
DSCHRC
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2b20
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DSCHRC
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2b21
ChemicalDisciplineSpecificReviewCoursefortheFE/EITExam
0.1 mol
1000 L/m3 1 kmol/1000mol 8312 Pa*m3 /kmol*K
L
124,000 Pa
0.5 1
25oC 273.15 K
TheanswerisA
DSCHRC
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ChemicalDisciplineSpecificReviewCoursefortheFE/EITExam
Baghousedesign
NCEESprovidesAirtoClothratiosforShakers/Reverse
Air/WovenandPulseJet/Felt
Electrostaticprecipitators
Incineration
DSCHRC
ProfessionalPublications,Inc.(PPI)
2b23
ChemicalDisciplineSpecificReviewCoursefortheFE/EITExam
DSCHRC
ProfessionalPublications,Inc.(PPI)
2b24
ChemicalDisciplineSpecificReviewCoursefortheFE/EITExam
DSCHRC
ProfessionalPublications,Inc.(PPI)
2b25
ChemicalDisciplineSpecificReviewCoursefortheFE/EITExam
DSCHRC
ProfessionalPublications,Inc.(PPI)
2b26
ChemicalDisciplineSpecificReviewCoursefortheFE/EITExam
DSCHRC
ProfessionalPublications,Inc.(PPI)
2b27
ChemicalDisciplineSpecificReviewCoursefortheFE/EITExam
23.8 molair
Evaluatestoichiometryofpropane
1 molC3H8
DSCHRC
(100%) 4.03%
ProfessionalPublications,Inc.(PPI)
2b28
ChemicalDisciplineSpecificReviewCoursefortheFE/EITExam
UL (2.83)(4.03%) 11.4% C3 H 8
LL (0.51)(4.03%) 2.06% C3 H 8
TheAnswerisA
DSCHRC
ProfessionalPublications,Inc.(PPI)
2b29
ChemicalDisciplineSpecificReviewCoursefortheFE/EITExam
Personal Protection
PersonalProtectiveEquipment,
Ergonomics,AuditoryProtection
DSCHRC
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2b30
ChemicalDisciplineSpecificReviewCoursefortheFE/EITExam
Personal Protection
Widerangeofsubjects
PersonalProtectiveEquipment(PPE)
Ergonomics
Noise/AuditoryHarm
Noisepollution
Workplacenoise
DSCHRC
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2b31
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DSCHRC
Aprons
Faceshields
Gloves*
Goggles
2011, Professional Publications, Inc. (PPI)
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2b32
ChemicalDisciplineSpecificReviewCoursefortheFE/EITExam
Ergonomics
Workrestcycles
Manualloadhandling
Cumulativetraumadisorders(CTDs)
CarpalTunnelSyndrome
Tendonitis
PronatorSyndrome
DSCHRC
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Ergonomics (2)
Recommendedweightlimit
W 51(10/H)(1 0.0075 | V 30 |)(0.82
1.8
)(1 0.0032A)(FM)(CM)
D
AnthropometricMeasurementshowto
measureprovidedintheNCEESreferencebook
CivilianbodydimensionstableinNCEES
referencebook
Facilityplanning&locatingequations
DSCHRC
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Workplace Noise
HearingchartsinNCEESReferenceBook
PermissibleNoiseExposure(OSHA)
Ci
D 100%
Ti
C i 8h
105 SPL
80 SPL 130dBA, Ti 2
hours
5
DSCHRC
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ChemicalDisciplineSpecificReviewCoursefortheFE/EITExam
Noise Example
Awomanworksinapowerplantwhereshe
spends2hoursperdayinanareawhich
measures98dBA and6hoursperdayinan
areawhichmeasures81dBA eachday.Her
noisedose:
A)Exceedsby135% B)Underby33%
C) Exceedsby33% D)Underby135%
DSCHRC
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Noise Solution
CalculatetheTvalues
Calculatethenoisedose
105 81
T81 2
hours
5
105 98
T98 2
hours
5
C
C
6
2
D 100% 98 81 100%
133%
2.8 9.6
T98 T81
TheanswerisC
DSCHRC
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Noise Pollution
DSCHRC
SPL/10
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DSCHRC
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DSCHRC
ProfessionalPublications,Inc.(PPI)
2b40
FEReviewCourse
FE
Review
Course
FERC
ProfessionalPublications(PPI)
181
FEReviewCourse
18-1
FE Exam Information
The ethics questions test students on reading comprehension and
elementary logic.
Assumptions are necessary since exam problems may not give
complete information.
Answers that require large leaps in logic are almost always wrong.
Answers that relate to professional societies are probably wrong.
There will likely be nonsense answers that are irrelevant to the
problem statement, engineering, or ethics.
Beware of true statements about ethics that are not germane to
the problem.
Read the Ethics pages in the NCEES FE Handbook at least four times
and read FERM Chapter 54.
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FERC
182
FEReviewCourse
18-2a
Obligation to Society
An engineers first obligation is always to society. This obligation takes
precedence over all others.
A registered engineers obligations to society are summarized as
follows:
Be a guardian of the public safety.
Submit truthful and complete reports, statements, and testimonies.
Dont abuse credibility.
Dont be involved in fraud.
Inform state board of possible ethics violations.
ProfessionalPublications(PPI)
FERC
183
FEReviewCourse
18-2b
Obligation to Society
Example (FEIM):
A registered engineer is being interviewed for television on a matter
relating to his expertise that affects the public safety. The interviewer
asks a question about the chances for a cure for AIDS. The engineer
should
(A) express his opinion honestly and completely
(B) decline to comment
(C) recount what he read in a magazine article on the subject
(D) suggest everyone get an AIDS test
The engineers credibility with the public should not be abused. The
public could attribute too much credibility to the engineers opinion
because of his perceived expertise. Or the public might have less
confidence in the engineers expertise on the matter of public safety
if they disagree with his opinion on AIDS. Protecting his credibility on
matters of public safety is all the engineer should care about, so he
should decline to comment.
Therefore, (B) is correct.
Professional Publications, Inc.
ProfessionalPublications(PPI)
FERC
184
FEReviewCourse
18-3a
ProfessionalPublications(PPI)
FERC
185
FEReviewCourse
18-3b
ProfessionalPublications(PPI)
FERC
186
FEReviewCourse
18-3c
ProfessionalPublications(PPI)
FERC
187
FEReviewCourse
18-3d
ProfessionalPublications(PPI)
FERC
188
FEReviewCourse
18-3e
ProfessionalPublications(PPI)
FERC
189
FEReviewCourse
18-4a
ProfessionalPublications(PPI)
FERC
1810
FEReviewCourse
18-4b
ProfessionalPublications(PPI)
FERC
1811
FEReviewCourse
18-5a
Expert Witness
An expert witness has only one obligation:
To give a complete and objective analysis of the facts pertaining
only to his or her area of expertise.
Before and after a registered engineer testifies as an expert witness,
he/she has the same obligations as any other registered engineer.
An expert witness is not a character witness or material witness. Expert
witnesses only have knowledge of evidence in the case or data relevant
to the case. They can express their opinions, and are not limited to
stating the facts only.
ProfessionalPublications(PPI)
FERC
1812
FEReviewCourse
18-5b
Expert Witness
Example (FEIM):
A registered engineer is retained as an expert witness by one of the
parties in a civil case where the public safety is not involved. In
investigating the technical data in the case, the engineer makes
findings that are not favorable to the side of the party who retained her.
The engineer should
(A) inform the party who retained her of the findings.
(B) inform the judge of the findings.
(C) inform the opposing party of the findings.
(D) say nothing about the findings until called to testify.
In this case, the engineer has only an obligation to her client until she is
called to the stand, so she should report her findings to the party who
retained her and that party will decide whether or not to call the engineer
to testify.
Therefore, (A) is correct.
Professional Publications, Inc.
ProfessionalPublications(PPI)
FERC
1813
FEReviewCourse
18-6a
Consultants
Consultant:
A registered engineer acting as a consultant must be fully qualified as an
expert in the subject matter.
Registered Engineer:
A registered engineer may be hired for a regular position requiring
expertise in some area where the engineer is not an expert, as long as the
employer knows this and arrangements are made for the hired engineer to
be trained in those areas. This is not so, however, for a consultant.
Consultants have the same obligations to clients that registered engineers
who are regular employees have to their employers. They are obliged to
protect data, processes, and information belonging to the client and not
share these with other clients. There are exceptions, however.
For example, if the consultant develops analysis techniques, special skills,
experience, etc., working for one client, he/she can use this when working
for another client as long as it doesnt involve something deliverable under
a contract with the former client (e.g., a software algorithm).
ProfessionalPublications(PPI)
FERC
1814
FEReviewCourse
18-6b
Consultants
Example (FEIM):
A professional engineer, originally licensed 30 years ago, is asked to act
as a consultant on a newly developed computerized control system for a
public transportation system. The engineer may accept this project if
(A) he or she is competent in the area of modern control systems.
(B) his or her professional engineering license has not lapsed.
(C) his or her original area of specialization was in transportation
systems.
(D) he or she has regularly attended annual meetings of a professional
engineering society.
By definition, if he or she is a professional engineer, his or her license
cannot have lapsed, so (B) is wrong. All that matters is that the
professional engineer is competent.
Therefore, (A) is correct.
ProfessionalPublications(PPI)
FERC
1815
MASTER SET OF
30 CASES !
(PART 1)
(updated 4/3/08)
The Situation
The attorney for a plaintiff involved in a legal action orally retains N.D.
Middle, P.E., a principal in a private practice firm, to provide accident
reconstruction consultation. The plaintiff is suing a defendant allegedly
responsible for a traffic accident. Middle sends a letter of agreement to the
plaintiff's attorney, but it is never returned. No additional information is
exchanged between Middle and the plaintiff's attorney. About two years
later, the law firm representing the defendant contacts Middle and seeks to
retain his services in connection with the same legal action. Middle,
assuming that the plaintiff and his attorney have decided to retain the
services of another expert, agrees to provide his services to the law firm
representing the defendant. Later, the plaintiff's attorney contacts Middle
with the expectation that Middle will provide accident reconstruction
consultation per their earlier oral agreement.
What Do You Think?
Was it ethical for Middle to agree to provide his services to the law firm
representing the defendant?
The Situation
Will K. Neckted, P.E., is a principal in a consulting engineering firm. He is
appointed by the governor of a state to serve as secretary of commerce
and subsequently resigns from the engineering firm. While Neckted was a
principal in the engineering firm, the firm had performed work for a major
developer that is planning to build a major project in the state. As secretary
of commerce, Neckted has been asked by the governor to spearhead the
state's campaign to bring the major development project to the state. The
project has been the subject of controversy on account of its potential
environmental impact and the effect it could have on historic areas of the
state.
Although Neckted resigned from the engineering firm, he maintained a
$250,000 retirement fund, which is administered by, and includes a very
small amount of stock in, the firm. The firm has recently indicated that it
might be interested in pursuing additional engineering work for the
developer as part of the major development project. Neckted has also
indicated to members of the media that upon the conclusion of his services
as secretary of commerce, he could very well return to his consulting
engineering firm. Neckted has fully disclosed all pertinent information to the
state.
What Do You Think?
Was it ethical for Neckted to maintain a retirement fund administered by his
former engineering firm while serving as secretary of commerce? Was it
ethical for Neckted, as secretary of commerce, to participate in the
discussions surrounding the development project?
The Situation
E.E. Most, a PE in the electrical engineering field, is employed by a state
agency as a computer systems engineer with some management
responsibilities. Educated and trained to perform customary engineering
services, Most's work experiences have never involved technical and
design issues concerning environmental services.
As part of a restructuring of the agency, his direct supervisor, Felix A. Ball,
recommends that Most accept a position the Department of Environmental
Services has offered him. The position requires a PE and involves
engineering analysis and design responsibilities, and Most would be
working as part of a team of engineers.
Most refuses to accept the position, citing state board regulations requiring
him to perform work only in his area of competence and his lack of
expertise to perform the work. Thereafter, Most is terminated.
During an administrative hearing involving Most's reinstatement to his
former position and back pay, Ball testifies that Most was qualified to
accept the position offered in the Department of Environmental Services.
What Do You Think?
Was it ethical for Most to decline the position? And did Ball act ethically in
testifying that Most was qualified to accept the position?
The Situation
Earnest N. Steadfast, P.E., is a research professor at a major engineering
college. He performs important research in connection with certain new
technologies in the transportation field. As part of his work, the university
has received a number of grants from major corporations and the federal
government.
As the principal investigator, Steadfast routinely meets with representatives
of government agencies and private funding groups, reports on the status
of his research, and publishes the results in professional journals and at
technical conferences.
Steadfast meets with the major commercial sponsor about his
transportation research and presents the results of his research in a paper,
including charts, graphs, and other illustrative material. The commercial
sponsor clearly has a significant interest in the research report and its
conclusions and, subsequently, makes certain changes in the report
bearing Steadfast's name without his knowledge and approval. The
changes include altering report text and removing figures.
What Do You Think?
Would Steadfast be ethical in taking action against the sponsor? Did the
sponsor act ethically in altering Steadfast's report?
The Situation
Hardy N. Strong, P.E., serves as a member of the board of trustees of a
college in a medium-sized city. The U.S. Department of Housing and Urban
Development (HUD) has awarded money to the city, and the city has
agreed to use the money to construct a new library at the college. Strong
would like to be considered for providing engineering services on the
project.
What Do You Think?
Would it be ethical for Strong to offer his engineering services on the
project?
The Situation
Vera City, P.E., is a volunteer chairman of a university search and screening
committee. As part of the search and screening guidelines of the university,
she is asked by the administration to do the following:
Recommend strategic areas for the college, keeping in mind the
objectives of the university, including the enhancement of horizontal
and interdisciplinary connections among faculty and its affirmative
action commitments;
Recommend strategic areas where there is proven need to support the
state and the nation as evidenced by continuing and new federal and
state programs, such as affirmative action;
Look for candidates who provide the opportunity for initial leverage of
funding and positions supported by specific campus, state, and federal
initiatives, such as affirmative action programs.
Under the university procedure, a pool of candidates from underrepresented
minorities will be recruited first, and only then will non-minority candidates
be solicited.
Although the university publicly maintains that "all qualified candidates will
be equally considered," the university has a strong financial incentive in
selecting individuals from underrepresented minorities in order to continue to
receive federal, state, and local financial support. City believes the university
is misrepresenting the process to all candidates.
What Do You Think?
Is it ethical for City to participate in the screening and selection process of
the university under these conditions?
The Situation
Dee Duction is a principal in XYZ Company, a firm that performs utility
audits for large corporations. As part of the services, Duction's firm reviews
the corporations' activities, budget, business forecast, needs, requirements,
and other factors; and makes recommendations concerning the most
appropriate use of equipment and utilities in the performance of its services.
Generally, Duction recommends an approach that includes a request for
proposals and a list of potential service providers who generally prepare a
proposal and bid to perform services for the firm.
In recent years, utility service providers have established a custom of
providing a "rebate" to utility audit firms that perform the audits for the
corporation. The rebate is calculated to reflect the savings the audit firm has
provided for its clients. As a business practice, when Duction receives a
copy of a rebate check from one of the service providers, Duction makes a
copy of the check and sends the copy with half the amount of the check to
the client with a note reading "Another benefit provided to you by XYZ
Company." The general practice among many other utility audit firms is to
keep the check and provide nothing to the client.
What Do You Think?
Is it ethical for Duction to accept the rebate check? Is it ethical for Duction to
send a portion of the rebate check to the client in the manner indicated?
The Situation
N. X. Perryanst, P.E., is starting out as a consulting engineer. Perryanst
responds to a notice in the newsletter of a local chapter of an engineering
society asking for volunteers to help organize a consultant's referral
network. Avery Mature, P.E., a society officer, asks Perryanst to help
organize the network.
Some time later, Mature calls to ask Perryanst if he would look at an
engineering problem. Perryanst goes to Mature's office expecting to get the
particulars of a referral, since some members of the developing network are
in the habit of giving one another referrals. Mature then accompanies
Perryanst to the potential client's office, but because the referral process is
new, Perryanst does not discuss arrangements with Mature. In the middle of
the client's description of the engineering problem, the client asks about the
contractual relationship. Mature replies that Perryanst will subcontract to
Mature on the project.
What Do You Think?
Was it ethical for Mature to indicate that Perryanst will subcontract to Mature
on the project? What were Perryanst's ethical obligations under the
circumstances?
The Situation
Duane Etright, P.E., is employed by a software company and designs
specialized software used in the operation of facilities affecting the public
health and safety, such as air quality control, and water quality control
facilities. As part of the design of a particular software system, Etright
conducts extensive testing, and although the tests show that the software is
safe to use under existing standards, Etright is aware of new draft standards
that are about to be released by a standard-setting organization-standards
that the new software might not meet. Testing is very costly and the
company's clients are eager to move forward. The software company wants
to satisfy its clients and protect its finances and employees' jobs; but at the
same time, wants to be sure that the software will be safe to use under the
new standards. Tests proposed by Etright will likely result in a decision on
whether to move forward with the use of the software. The tests are costly
and will delay the use of the software by at least six months, which will put
the company at a competitive disadvantage and cost it money. Also,
delaying implementation will cause the state public service commission
utility rates to rise significantly. The company requests Etright's
recommendation on the need for further software testing.
What Do You Think?
Under the Code of Ethics, does Etright have a professional obligation to
inform his company of the reasons for additional testing and recommend
that it be undertaken?
The Situation
Hy Caliber, P.E., serves as a peer reviewer for an organized peer review
program developed to help engineers improve their professional practice.
When originally selected as a peer reviewer, Caliber is asked to sign a
"confidentiality agreement" whereby Caliber agrees not to disclose
confidential information involving peer-reviewed firms.
As part of a peer review visit, Caliber visits the firm of Ondi Edge, P.E.
Following a review of technical documentation connected to a series of
recent design projects involving Edge's firm, Caliber discovers that Edge's
work may be in violation of state and local safety code requirements and
could endanger public health, safety, and welfare.
What Do You Think?
What are Caliber's ethical responsibilities under the circumstances?
The Situation
Hayes A. Dualpro is both an attorney and an engineer. Dualpro is retained
by client Ben Hurt on a contingency basis to perform legal services in
connection with an accident that Hurt alleges was caused by a
manufactured product. Dualpro interviews a number of experts familiar with
the product and the reasons for similar accidents, and hires Arthur Eddie,
P.E., an expert on the product in question. No written agreement is executed
between Dualpro and Eddie for the services in question. Eddie reviews the
facts and circumstances surrounding the accident, conducts and completes
a study, and issues a report to Dualpro. Dualpro reviews Eddie's report and
informs Hurt that it appears that no basis exists for a lawsuit. Eddie bills
Dualpro for his professional services. Dualpro refuses to pay, indicating that
since Dualpro was not paid for his services, Dualpro has no obligation to pay
Eddie.
What Do You Think?
Was it ethical for Dualpro to refuse to pay Eddie for Eddie's services?
The Situation
Dewitt Wright, P.E., is a mechanical engineer employed by Designco, a company
responsible for the design of liquid chillers to be used in a nuclear power plant operated
by the PowerCo. The pressure vessels used are manufactured in accordance with
mechanical engineering standards. The design parameters are specified to
ManufactureCo by Wright.
A utilities quality assurance program specifies that, for their records, a pressure vessel
code report stamped and signed by a professional engineer must accompany each
vessel.
Wright receives an initial code report from ManufactureCo entitled "Revision 0" for
submission to PowerCo for review. This code report contains numerous errors and is not
stamped or generated by a professional engineer. Wright returns it to ManufactureCo,
authorizing ManufactureCo to "Proceed with manufacture with exceptions noted."
Wright's engineering superiors support Wright's actions in requiring ManufactureCo to fix
the errors and to hire a consulting professional engineer to review and rewrite the report
as necessary.
Thereafter, ManufactureCo submits Revision 1 of the code report to Designco for
submission to PowerCo, but the report is returned to ManufactureCo because the text on
the drawing contained in the code report was not entirely legible. The drawing insert of
the code report is clearly titled with the code report number.
The vice president of Designco requests that Wright replace the text on the drawing with
more legible text and resubmit the code report to PowerCo. Wright responds that this
would not be proper. Following a contentious discussion, Wright calls the director of
engineering and leaves a voicemail message that he needs to discuss with him the fact
that he was being asked to do an improper act. Thereafter, Wright is called into the vice
president's office. After another contentious discussion, the vice president acknowledges
that "it was technically improper to substitute text." He also explains that this was "only
text on a drawing so that a department secretary would do it" if Wright continued to
refuse to prepare text on the drawing. The vice president indicates that he does "not want
to put ManufactureCo through the exercise of rewriting another code report requiring a
minor correction."
The Situation
Industraco is involved in the manufacturing of consumer products, including
certain industrial tools. Cy Lanced, P.E., who has performed research and is
experienced in the design and manufacture of these specialized industrial
tools, is now an engineering faculty member at a private university. Lanced
also owns an independent consulting engineering practice. Industraco
contacts Lanced and requests that he agree to a consulting contract
designed to prevent him from speaking out in public or testifying in any
future litigation involving industrial tools manufactured by Industraco.
What Do You Think?
Would it be ethical for Lanced to agree to a consulting contract (with
Industraco) with the sole purpose of preventing Lanced from speaking out in
public or testifying in any future litigation involving industrial tools
manufactured by Industraco?
The Situation
Engineer A is a graduating senior with excellent credentials from X
University. Engineer A has had a series of job interviews with engineering
companies from around the U.S. Following interviews with several industrial
companies, Engineer A decides to accept an offer with ABC Incorporated
located in his hometown of Townville and plans to notify ABC the following
week. In the interim period, Engineer A receives a call from Engineer B, an
executive with XYZ Incorporated, a potential employer with whom Engineer
A interviewed. On behalf of XYZ, Engineer B offers Engineer A, a position
with XYZ and invites Engineer A, at XYZ's expense, to visit XYZ's
headquarters in Mountainville, a city located near a resort area following
Engineer A's graduation. Engineer A had earlier decided he would not
accept a position with XYZ if offered a position by ABC because Engineer A
wanted to live near Townville to be close to family and friends, and also
because ABC provided better long-term professional opportunities.
However, after receiving the call from XYZ, Engineer A decides to accept
the invitation to visit XYZ's headquarters and combine the trip with a postgraduation vacation, believing that the visit to XYZ will broaden his
knowledge of the employment market, as well as future professional
opportunities with XYZ. A week after the trip, Engineer A calls ABC and
informs the company that he will accept the position with ABC.
What Do You Think?
Was it ethical for Engineer A to accept the invitation to visit XYZ
headquarters?
The Situation
Hy Standards, P.E., was an engineer with a local government. Standards learned about a
critical situation involving a bridge 280 feet long, 30 feet above a stream. This bridge was
a concrete deck on wood piles that was built by the state in the 1950s. It was part of the
secondary roadway system given to the counties many years ago.
In June 2000, Standards received a telephone call from the bridge inspector stating that
this bridge needed to be closed due to the large number of rotten piling. Standards had
barricades and signs erected within the hour on a Friday afternoon, and residents in the
area were required to take a 10-mile detour.
On the following Monday, the barricades were in the river and the "Bridge Closed" sign
was in the trees by the roadway. More permanent barricades and signs were installed.
The press published photos of some of the piles that did not reach the ground and the
myriad of patch work over the years.
Within a few days, a signed and sealed, detailed inspection report prepared by a
consulting engineering firm indicated that seven pilings required replacement. Within
three weeks, Standards had obtained authorization for the bridge to be replaced. Several
state and federal transportation departments needed to complete their reviews and tasks
before the funds could be used.
A rally was held, and a petition with approximately 200 signatures asking to reopen the
bridge to limited traffic was presented to the County Commission. Standards explained
the extent of the damages and the efforts under way to replace the bridge. The County
Commission decided not to reopen the bridge.
Preliminary site investigation studies then began. Environmental, geological, right-of-way,
and other studies were also performed. A decision was made to use a design-build
contract to avoid a lengthy scour analysis for the pile design.
A non-engineer public works director decided to have a retired bridge inspector, who was
not an engineer, examine the bridge, and a decision was made to install two crutch piles
under the bridge and to open the bridge with a five-ton limit. No follow-up inspection was
performed.
Standards now observes that traffic is flowing and the movement of the bridge is
frightening. Log trucks and tankers cross it on a regular basis. School buses go around it.
The Situation
Juan Anoyd, P.E., is a small business owner. Filching N. Pilfering, a
licensed engineer formerly employed by Anoyd's firm, makes calls to
Anoyd's employees (at home and at work) requesting that they make him
copies of their company's proprietary schematics. Pilfering's request
specifically instructs these individuals to not mention these conversations to
Anoyd. Anoyd's employees alert Anoyd to the problem. However, Anoyd is
concerned about Pilfering's activities and the potential threat these requests
could have on the health of Anoyd's company (if their proprietary information
were to fall into competitor's hands).
Anoyd confronts Pilfering at a seminar and, in front of many other engineers,
architects, contractors, clients, and others, makes several accusations and
angry comments to Pilfering. Pilfering denies the accusations, and both
exchange a series of derogatory comments. Following this exchange, Anoyd
and Pilfering both leave the seminar.
What Do You Think?
Was it ethical for Pilfering to contact Anoyd's employees? Was it ethical for
Anoyd to confront Pilfering in the manner described?
The Situation
Bill LeVard, P.E., performs a traffic study for HighYield Enterprises as part of
the client's permit application for traffic flow for the development of a store.
LeVard invoices HighYield for a complete traffic study.
Later, HighYield learns that LeVard created part of the traffic study earlier for
a developer, ProfitTech Industries. High Yield also learns that LeVard
invoiced ProfitTech for the complete traffic study. The second study on a
new project for HighYield used some of the same raw data that was in the
report prepared for ProfitTech. The final conclusion of the engineering study
was essentially the same in both studies.
What Do You Think?
Was it ethical for LeVard to charge HighYield for the complete traffic study?
The Situation
Dee Sine, P.E., prepares a set of drawings for a client for the design and
construction of a building. The client, N. A. Fixx, contracts with Strongwill
Contracting, who is not an engineer, for construction. Fixx does not retain
Sine for construction phase services. Sine is paid in full for his work. Sine's
drawings are filed with town code officials and a building permit is issued.
Strongwill builds the building, but does not follow Sine's design, relying upon
Strongwill's own experience in construction. Following construction,
Strongwill, with the assistance of Tractor, prepares a set of record "as built"
drawings, based upon the actual construction of the building as reported by
Strongwill. Because the design and the construction drawings are not
reconciled, the building official refuses to issue an occupancy permit to the
client. Fixx asks Sine to "reconcile" the original design and the record
drawings. Sine, not wanting to conduct an in-depth study of the work, agrees
to perform the "reconciliation."
What Do You Think?
Was it ethical for Sine to perform the design reconciliation?
Was it appropriate for Tractor to prepare a set of record drawings based
on the construction without notifying Sine?
The Situation
Avery Trusting, P.E., a CEO of a small engineering corporation, teams up
with another small firm in the development and delivery of highway/rail
intersection database management systems for various public and private
enterprises. Trusting is the co-author and the program is patented and
copyrighted.
Abe Using, P.E., a principal in a private firm from State X calls Trusting and
informs Trusting that State X's Department of Transportation is interested in
the highway/rail system and has asked Using to evaluate the system. Using
requests and Trusting agrees to visit with Using in State X. Prior to the visit,
Using requests that Trusting prepare a project proposal, which Trusting
submits. Later, at Using's request, Trusting visits Using's offices and
demonstrates the systems. Project managers, as well as programmers, from
Using's firm are present at the meeting. Trusting describes in great detail the
technical aspects of the system. Following the meeting, Using requests that
Trusting prepare a new proposal with a detailed breakdown of all costs.
Later, Trusting receives a phone call from a subordinate of Using, advising
that Using will not need Trusting's firm's services because Using's firm now
has the capability to design their own system.
What Do You Think?
Was it ethical for Using to obtain Trusting's technology in the manner
described in this case?
The Situation
Acton Haste, P.E., is employed by SPQ Engineering, an engineering firm in
private practice involved in the design of bridges and other structures. As
part of its services, SPQ Engineering uses a CAD software design product
under a licensing agreement with a vendor. Under the terms of the licensing
agreement, SPQ Engineering is not permitted to use the software at more
than one workstation without paying a higher licensing fee. SPQ
Engineering ignores this restriction and uses the software at a number of
employee workstations. Haste becomes aware of this practice and calls a
hotline publicized in a technical publication and reports his employer's
activities.
What Do You Think?
Was it ethical for Haste to report his employer's apparent violation of the
licensing agreement on the hotline without first discussing his concerns with
his employer?
The Situation
B.A. Worthy, P.E., receives the following letter from a contractor:
Dear Mr. Worthy:
If you have not already heard of us, please allow me to introduce myself. My name is Y.
Worry, owner of X Construction Company. We are a medium-sized general contractor
firm with 20 years of experience. One of my company's strengths is our ability to interpret
a blueprint or drawing and properly execute the construction of the project as it was
conceived.
This year, I would like to associate my company with an engineering firm that we can
refer clients to and receive clients from. I understand that there is a necessary ethical
distance that must be maintained between an engineer and a contractor. I also know that
it is not unethical for an engineer to provide their clients with a list of a few qualified
contractors.
As an incentive to include my company on such list or as a referral to your clients, I am
prepared to offer you a flat $500, plus 3% of the total contract price, as a finder's
fee/commission for every contract I sign as a result of your referral. Once a client has
called for an estimate of proposal, we work directly with them. I will in no way use your
good name or any association with your firm as a sales tool.
All I ask for is the opportunity for my firm's proposal to be included in the client's decisionmaking process. We both work from different ends of the same field. If it is possible for
our firms to establish an arm's-length relationship, it could be very beneficial to both of us.
We are fully licensed, insured, and registered with the Better Business Bureau, and can
provide a long list of satisfied clients. Please call or write if you would like to discuss this
further and take full advantage of the new season.
Sincerely yours, Y. Worry
The Situation
Avery Global, P.E., is a consulting engineer who works in the U.S. and
abroad. Global is contacted by the government of Country A and asked to
submit a proposal for a major water project being constructed there. As part
of the project, Global is encouraged to associate with and retain Engineer B,
a local engineer in Country A, with whom Global has worked on private
projects in that country. One of the accepted "customs" in Country A is for
consultants, such as engineers, to give substantial gifts to public officials in
connection with the awarding of public works contracts. Global recognizes
that the giving of such gifts may be a violation of U.S. law-although it may
not technically violate the law in Country A. Engineer B proposes to Global
that if the project is awarded to Global's firm, Engineer B will handle
"business arrangements" in Country A and that Global will be involved in
overall project management as well as all technical matters.
What Do You Think?
Would it be ethical for Global to proceed with the project under these
circumstances?
The Situation
Benny Fitting, P.E., and Hy Returnto, P.E., are in a joint venture in an
engineering and construction management practice that is hired by a
developer to design a 90-lot subdivision in Township A. Township A officials
determine that a second road will be needed to access the subdivision;
however, the second road exits into Township B, which is adjacent to
Township A. Fitting and Returnto's joint venture owns undeveloped property
in Township B, and their joint venture also serves as municipal engineer in
Township B. It is clear that the property owned by Fitting and Returnto will
be positively affected by the construction of the new road. The joint venture
of Fitting and Returnto discloses its relationship with the developer to
Township B, but does not disclose its ownership of the property in Township
B. On this basis, Township B does not object to Fitting and Returnto making
a recommendation regarding the feasibility of the construction of the
proposed road. Thereafter, as municipal engineer for Township B, Fitting
and Returnto's joint venture recommends that Township B approve
construction of the proposed road.
What Do You Think?
Was it ethical for Fitting and Returnto to serve as the engineers for the
developer and also serve as municipal engineer for Township B under the
circumstance described? Was it ethical for Fitting and Returnto to
recommend approval of the road under the circumstances described?
The Situation
Hy A. Cheever, P.E., works for ABC Engineering Company and has a good
working relationship with a major client, Clover City, which is a neighboring
city. ABC is currently under contract with Clover City for the preparation of a
report on an expansion of the city's water treatment plant. As an employee
of ABC, Cheever develops the report and includes a section dealing with
funding for an elevated storage tank, which was not part of the scope of
work originally negotiated between ABC and Clover City. No contract exists
between the city and ABC for the design of the elevated storage tank.
Clover City is impressed by Cheever's initiative on this project. The city has
paid ABC for this report.
Recently, officials in Clover City suggested that Cheever open his own
engineering company in Clover City, indicating that they would consider a
city retainer contract and also a contract for the design of the elevated
storage tank. Six months later, Cheever decides to establish his own firm in
Clover City without soliciting work from ABC's clients, including Clover City,
for a period of time. However, after a year has passed, Cheever begins
soliciting work from ABC's clients, including Clover City. There was no "noncompete agreement" between Cheever and ABC Engineering Company.
What Do You Think?
Was it ethical for Cheever to establish his own firm in Clover City? Was it
ethical for Cheever to begin soliciting work from ABC's clients, including
Clover City, after a year had passed?
The Situation
Manny Hatz, P.E., a licensed professional engineer and land surveyor,
works 35 hours per week on a flex-time basis for a state governmental
agency. In addition, Hatz is associated with XYZ Engineering and Surveying
firm as the PE in charge under the state's certificate of authorization
requirement.
Hatz provides about twenty hours per week supervising engineering
services at the firm, plus an additional twelve hours of work on the
weekends, and is available for consultation twenty-four hours a day. XYZ
grants Hatz 10% share of the stock in the firm, and as compensation for his
engineering services, Hatz will receive 5% of the gross billings for
engineering work for which the seal of a licensed engineer in responsible
charge of engineering is required. This agreement is contingent on the
understanding that if any one of the three principals of XYZ becomes
licensed as a PE in the state, the agreement will become void and the 10%
stock will be returned to XYZ.
Both the state governmental agency and the engineering firm are aware of
Hatz's activities as a dual employee and do not object to these activities.
What Do You Think?
Is it ethical for Hatz to be associated with XYZ Engineering and Surveying in
the manner described?
The Situation
Ben D. Truth, P.E., is the principal in an engineering firm that has been in
existence for approximately 18 months. All of the engineers in the firm have
come from other engineering firms. Truth develops a firm promotional
brochure that contains a "list of clients," implying that the companies on the
list are clients of the firm, and a "list of projects of the firm," implying that the
projects were performed by the new firm. In fact, the client list is actually the
companies for whom the engineers performed work where they were
previously employed. Similarly, the project list is a series of projects
performed by the new firm's engineers for their former firms.
What Do You Think?
Was it ethical for Truth to produce a promotional brochure for his new firm
containing this type of information?
The Situation
A public agency retains the services of VWX Architects and Engineers to
perform a major scheduled overhaul of a bridge. VWX retains the services of
"Spec" U. Lating, P.E., a civil engineer, to perform bridge inspection
services. Lating's scope of work is solely to identify any pavement damage
on the bridge and report the damage to VWX for further review and repair.
Before the scheduled overhaul begins, Police Officer Truly loses control of
his patrol car while traveling across the bridge, and the vehicle crashes into
the bridge wall. The wall fails to restrain the vehicle, and it falls to the river
below, killing Truly.
While Lating is conducting the bridge inspection, he notices an apparent
pre-existing defective condition in the wall close to the accident site,
although such an inspection was not part of the scope of services for which
Lating was retained. Lating surmises that the defective condition may have
contributed to the wall failure and notes this in his engineering notes. He
verbally reports this information to his client, who then verbally reports it to
the public agency. The public agency contacts VWX Architects and
Engineers, which then contacts Lating and asks Lating not to include this
additional information in his final report since it was not part of his scope of
work. Lating states that he will retain the information from his engineering
notes but not include it in the final report, as requested. Lating does not
report this information to any other public agency or authority.
What Do You Think?
Was it ethical for Lating to retain the information in his engineering notes but
not include it in the final report as requested? Was it ethical for Lating not to
report this information to any other public agency or authority?
The Situation
Engineer A, a structural designer of a large commercial building,
incorporates new and innovative design concepts. After construction is
complete and the building is occupied, he finds an omission in the
calculations that could result in the building's collapse under severe, but not
unusual, wind conditions. The collapse would not only jeopardize the
occupants and their immediate surroundings, but could possibly cause a
"domino" effect threatening a much larger area. After consultation, the
architect, the client, and the city engineer all agree upon remedial
construction, which can be accomplished over the next few months. A storm
monitoring system and contingency evacuation plan for the building and
surrounding neighborhood are developed for the time before construction is
complete. Both the client and architect strongly agree that the situation
should be kept secret, with construction accomplished during the evening
hours when the building is unoccupied. Engineer A is confident that the
construction will completely rectify any structural concerns and that the
evacuation plan has a reasonable chance of success. Engineer B, the city
engineer, has concern for the public, especially the office workers in the
building and their right to know, but the architect and the client maintain that
right is superseded by the consequences of a possible public panic resulting
from any notification.
What Do You Think?
Is it ethical for Engineer A to comply with the client's and the architect's
desire for secrecy? It is ethical for Engineer B to maintain the secrecy?
The Situation
N. A. Fixx, P.E., who is the director of a building department in a major city,
has been concerned that, as a result of a series of budget cutbacks and
more rigid code enforcement requirements, the city has been unable to
provide a sufficient number of qualified individuals to perform adequate and
timely building inspections. Each code official member of Fixx's staff is often
required to make as many as 60 code inspections per day. Fixx believes
that there is no way even the most conscientious code official can make 60
adequate, much less thorough, inspections in one day, particularly under the
newer code requirements for the city.
Fixx meets with the chairman of the local city council, who says he would be
willing to issue an order to permit the hiring of additional code officials for the
building department. At the same time, the chairman notes that the city is
seeking to encourage more businesses to relocate into the city in order to
provide more jobs and a strengthened tax base. In this connection, the
chairman seeks Fixx's concurrence on a city ordinance that would permit
certain specified buildings under construction to be "grandfathered" under
the older existing enforcement requirements and not the more rigid
requirements now in effect. Fixx agrees to the chairman's proposal, and the
chairman issues the order to permit the hiring of additional code officials for
the building department.
What Do You Think?
Was it ethical for Fixx to agree to the chairman's proposal under the facts?
The Situation
Izzy A. Candid, P.E. was requested by client, Hope and Trusting (H&T), to
prepare specifications for a curtain wall system. Candid immediately makes
H&T aware that he is a minority shareholder in a curtain wall manufacturing
company and that if H&T agrees, Candid would be pleased to prepare a set
of generic specifications for a curtain wall system. H&T agrees but is silent
on the point of having Candid's firm submit a proposal. Later, Candid
provides H&T with the names of three manufacturers that prepare curtain
wall systems for bidding purposes. Candid includes the name of his firm
among the three manufacturers, but does not include the full specifications
and other supporting material about Candid's curtain wall manufacturing firm
with the bidding material provided to the client. Candid's reasoning is that he
could answer any questions that H&T might have about the curtain wall
manufacturing system in his company. After evaluating the proposals
solicited through documentation prepared by Candid, and upon Candid's
recommendation, H&T selects Candid's company.
What Do You Think?
Was it ethical for Candid to prepare bidding criteria, bid, evaluate bids, and
recommend his company for owner selection?
2.
3.
4.
5.
6.
Conduct themselves honorably, responsibly, ethically, and lawfully so as to enhance the honor, reputation, and usefulness
of the profession.
2.
3.
Engineers shall hold paramount the safety, health, and welfare of the public.
a.
If engineers judgment is overruled under circumstances that endanger life or property, they shall notify their
employer or client and such other authority as may be appropriate.
b.
Engineers shall approve only those engineering documents that are in conformity with applicable standards.
c.
Engineers shall not reveal facts, data, or information without the prior consent of the client or employer except as
authorized or required by law or this Code.
d.
Engineers shall not permit the use of their name or associate in business ventures with any person or firm that
they believe is engaged in fraudulent or dishonest enterprise.
e.
Engineers shall not aid or abet the unlawful practice of engineering by a person or firm.
f.
Engineers having knowledge of any alleged violation of this Code shall report thereon to appropriate professional
bodies and, when relevant, also to public authorities, and cooperate with the proper authorities in furnishing such
information or assistance as may be required.
Engineers shall undertake assignments only when qualified by education or experience in the specific technical
fields involved.
b.
Engineers shall not affix their signatures to any plans or documents dealing with subject matter in which they lack
competence, nor to any plan or document not prepared under their direction and control.
c.
Engineers may accept assignments and assume responsibility for coordination of an entire project and sign and
seal the engineering documents for the entire project, provided that each technical segment is signed and sealed
only by the qualified engineers who prepared the segment.
Engineers shall issue public statements only in an objective and truthful manner.
a.
Engineers shall be objective and truthful in professional reports, statements, or testimony. They shall include all
relevant and pertinent information in such reports, statements, or testimony, which should bear the date indicating
when it was current.
Engineering Ethics: You Be The Judge
MASTER SET OF 30 CASES! April 2008
Part I Pg. 31
4.
5.
b.
Engineers may express publicly technical opinions that are founded upon knowledge of the facts and competence
in the subject matter.
c.
Engineers shall issue no statements, criticisms, or arguments on technical matters that are inspired or paid for by
interested parties, unless they have prefaced their comments by explicitly identifying the interested parties on
whose behalf they are speaking, and by revealing the existence of any interest the engineers may have in the
matters.
Engineers shall act for each employer or client as faithful agents or trustees.
a.
Engineers shall disclose all known or potential conflicts of interest that could influence or appear to influence their
judgment or the quality of their services.
b.
Engineers shall not accept compensation, financial or otherwise, from more than one party for services on the
same project, or for services pertaining to the same project, unless the circumstances are fully disclosed and
agreed to by all interested parties.
c.
Engineers shall not solicit or accept financial or other valuable consideration, directly or indirectly, from outside
agents in connection with the work for which they are responsible.
d.
e.
Engineers shall not solicit or accept a contract from a governmental body on which a principal or officer of their
organization serves as a member.
Engineers shall not falsify their qualifications or permit misrepresentation of their or their associates qualifications.
They shall not misrepresent or exaggerate their responsibility in or for the subject matter of prior assignments.
Brochures or other presentations incident to the solicitation of employment shall not misrepresent pertinent facts
concerning employers, employees, associates, joint venturers, or past accomplishments.
b.
Engineers shall not offer, give, solicit, or receive, either directly or indirectly, any contribution to influence the
award of a contract by public authority, or which may be reasonably construed by the public as having the effect
or intent of influencing the awarding of a contract. They shall not offer any gift or other valuable consideration in
order to secure work. They shall not pay a commission, percentage, or brokerage fee in order to secure work,
except to a bona fide employee or bona fide established commercial or marketing agencies retained by them.
2.
Engineers shall be guided in all their relations by the highest standards of honesty and integrity.
a.
Engineers shall acknowledge their errors and shall not distort or alter the facts.
b.
Engineers shall advise their clients or employers when they believe a project will not be successful.
c.
Engineers shall not accept outside employment to the detriment of their regular work or interest. Before accepting
any outside engineering employment, they will notify their employers.
d.
Engineers shall not attempt to attract an engineer from another employer by false or misleading pretenses.
e.
Engineers shall not promote their own interest at the expense of the dignity and integrity of the profession.
Engineers are encouraged to participate in civic affairs; career guidance for youths; and work for the
advancement of the safety, health, and well-being of their community.
b.
Engineers shall not complete, sign, or seal plans and/or specifications that are not in conformity with applicable
engineering standards. If the client or employer insists on such unprofessional conduct, they shall notify the
proper authorities and withdraw from further service on the project.
c.
Engineers are encouraged to extend public knowledge and appreciation of engineering and its achievements.
d.
3.
4.
5.
6.
7.
8.
Engineers are encouraged to adhere to the principles of sustainable development in order to protect the
environment for future generations.
Engineers shall avoid all conduct or practice that deceives the public.
a.
Engineers shall avoid the use of statements containing a material misrepresentation of fact or omitting a material
fact.
b.
Consistent with the foregoing, engineers may advertise for recruitment of personnel.
c.
Consistent with the foregoing, engineers may prepare articles for the lay or technical press, but such articles shall
not imply credit to the author for work performed by others.
Engineers shall not disclose, without consent, confidential information concerning the business affairs or technical
processes of any present or former client or employer, or public body on which they serve.
a.
Engineers shall not, without the consent of all interested parties, promote or arrange for new employment or
practice in connection with a specific project for which the engineer has gained particular and specialized
knowledge.
b.
Engineers shall not, without the consent of all interested parties, participate in or represent an adversary interest
in connection with a specific project or proceeding in which the engineer has gained particular specialized
knowledge on behalf of a former client or employer.
Engineers shall not accept financial or other considerations, including free engineering designs, from material or
equipment suppliers for specifying their product.
b.
Engineers shall not accept commissions or allowances, directly or indirectly, from contractors or other parties
dealing with clients or employers of the engineer in connection with work for which the engineer is responsible.
Engineers shall not attempt to obtain employment or advancement or professional engagements by untruthfully criticizing
other engineers, or by other improper or questionable methods.
a.
Engineers shall not request, propose, or accept a commission on a contingent basis under circumstances in
which their judgment may be compromised.
b.
Engineers in salaried positions shall accept part-time engineering work only to the extent consistent with policies
of the employer and in accordance with ethical considerations.
c.
Engineers shall not, without consent, use equipment, supplies, laboratory, or office facilities of an employer to
carry on outside private practice.
Engineers shall not attempt to injure, maliciously or falsely, directly or indirectly, the professional reputation, prospects,
practice, or employment of other engineers. Engineers who believe others are guilty of unethical or illegal practice shall
present such information to the proper authority for action.
a.
Engineers in private practice shall not review the work of another engineer for the same client, except with the
knowledge of such engineer, or unless the connection of such engineer with the work has been terminated.
b.
Engineers in governmental, industrial, or educational employ are entitled to review and evaluate the work of other
engineers when so required by their employment duties.
c.
Engineers in sales or industrial employ are entitled to make engineering comparisons of represented products
with products of other suppliers.
Engineers shall accept personal responsibility for their professional activities, provided, however, that engineers may seek
indemnification for services arising out of their practice for other than gross negligence, where the engineers interests
cannot otherwise be protected.
a.
Engineers shall conform with state registration laws in the practice of engineering.
b.
Engineers shall not use association with a nonengineer, a corporation, or partnership as a cloak for unethical
acts.
Engineering Ethics: You Be The Judge
MASTER SET OF 30 CASES! April 2008
Part I Pg. 33
9.
Engineers shall give credit for engineering work to those to whom credit is due, and will recognize the proprietary interests of
others.
a.
Engineers shall, whenever possible, name the person or persons who may be individually responsible for designs,
inventions, writings, or other accomplishments.
b.
Engineers using designs supplied by a client recognize that the designs remain the property of the client and may
not be duplicated by the engineer for others without express permission.
c.
Engineers, before undertaking work for others in connection with which the engineer may make improvements,
plans, designs, inventions, or other records that may justify copyrights or patents, should enter into a positive
agreement regarding ownership.
d.
Engineers designs, data, records, and notes referring exclusively to an employers work are the employers
property. The employer should indemnify the engineer for use of the information for any purpose other than the
original purpose.
e.
Engineers shall continue their professional development throughout their careers and should keep current in their
specialty fields by engaging in professional practice, participating in continuing education courses, reading in the
technical literature, and attending professional meetings and seminars.
Footnote 1 Sustainable development is the challenge of meeting human needs for natural resources, industrial products, energy,
food, transportation, shelter, and effective waste management while conserving and protecting environmental quality and the natural
resource base essential for future development.
As Revised July 2007
By order of the United States District Court for the District of Columbia, former Section 11(c) of the NSPE Code of Ethics prohibiting
competitive bidding, and all policy statements, opinions, rulings or other guidelines interpreting its scope, have been rescinded as
unlawfully interfering with the legal right of engineers, protected under the antitrust laws, to provide price information to prospective
clients; accordingly, nothing contained in the NSPE Code of Ethics, policy statements, opinions, rulings or other guidelines prohibits
the submission of price quotations or competitive bids for engineering services at any time or in any amount.
Statement by NSPE Executive Committee
In order to correct misunderstandings which have been indicated in some instances since the issuance of the Supreme Court decision
and the entry of the Final Judgment, it is noted that in its decision of April 25, 1978, the Supreme Court of the United States declared:
The Sherman Act does not require competitive bidding.
It is further noted that as made clear in the Supreme Court decision:
1.
Engineers and firms may individually refuse to bid for engineering services.
2.
3.
Federal, state, and local laws governing procedures to procure engineering services are not affected, and remain in full
force and effect.
4.
State societies and local chapters are free to actively and aggressively seek legislation for professional selection and
negotiation procedures by public agencies.
5.
State registration board rules of professional conduct, including rules prohibiting competitive bidding for engineering
services, are not affected and remain in full force and effect. State registration boards with authority to adopt rules of
professional conduct may adopt rules governing procedures to obtain engineering services.
6.
As noted by the Supreme Court, nothing in the judgment prevents NSPE and its members from attempting to influence
governmental action . . .
NOTE: In regard to the question of application of the Code to corporations vis--vis real persons, business form or type should not
negate nor influence conformance of individuals to the Code. The Code deals with professional services, which services must be
performed by real persons. Real persons in turn establish and implement policies within business structures. The Code is clearly
written to apply to the Engineer, and it is incumbent on members of NSPE to endeavor to live up to its provisions. This applies to all
pertinent sections of the Code.
MASTER SET OF
30 CASES !
(PART 2)
(Updated 4/3/08)
Outline
Enzyme Kinetics
Outline
Enzyme Kinetics
MichaelisMenten equation
Outline
Enzyme Kinetics
MichaelisMenten equation
Traditional parameter estimation methods
Outline
Enzyme Kinetics
MichaelisMenten equation
Traditional parameter estimation methods
More direct estimation strategies
Direct fit to rate data
Numerical solutions
Semi-parametric
Outline
Enzyme Kinetics
MichaelisMenten equation
Traditional parameter estimation methods
More direct estimation strategies
Direct fit to rate data
Numerical solutions
Semi-parametric
A GenStat procedure, MICHAELIS
Enzymes
An enzyme reaction
k1
2
S + E0
E1
E0 + P
k1
An enzyme reaction
k1
2
S + E0
E1
E0 + P
k1
Substrate S
An enzyme reaction
k1
2
S + E0
E1
E0 + P
k1
Substrate S
Empty Enzyme E0
An enzyme reaction
k1
2
S + E0
E1
E0 + P
k1
Substrate S
Empty Enzyme E0
Occupied Enzyme E1
An enzyme reaction
k1
2
S + E0
E1
E0 + P
k1
Substrate S
Empty Enzyme E0
Occupied Enzyme E1
Product P
Enzyme kinetics
Scientists wish to
I
Enzyme kinetics
Scientists wish to
I
Enzyme kinetics
Scientists wish to
I
k1
2
S + E0
E1
E0 + P
k1
k1
2
S + E0
E1
E0 + P
k1
Reaction rates . . .
k1
2
S + E0
E1
E0 + P
k1
Reaction rates . . .
dS
dt = k1 SE0 + k1 E1
k1
2
S + E0
E1
E0 + P
k1
Reaction rates . . .
dS
dt = k1 SE0 + k1 E1
dE0
dt = k1 SE0 + k1 E1 + k2 E1
k1
2
S + E0
E1
E0 + P
k1
Reaction rates . . .
dS
dt = k1 SE0 + k1 E1
dE0
dt = k1 SE0 + k1 E1 + k2 E1
dE1
dt = k1 SE0 k1 E1 k2 E1
k1
2
S + E0
E1
E0 + P
k1
Reaction rates . . .
dS
dt = k1 SE0 + k1 E1
dE0
dt = k1 SE0 + k1 E1 + k2 E1
dE1
dt = k1 SE0 k1 E1 k2 E1
dP
dt = k2 E1
k1
2
S + E0
E1
E0 + P
k1
Reaction rates . . .
dS
dt = k1 SE0 + k1 E1
dE0
dt = k1 SE0 + k1 E1 + k2 E1
dE1
dt = k1 SE0 k1 E1 k2 E1
dP
dt = k2 E1
Constraints . . .
dE
ET = E0 + E1 dtT = 0,
k1
2
S + E0
E1
E0 + P
k1
Reaction rates . . .
dS
dt = k1 SE0 + k1 E1
dE0
dt = k1 SE0 + k1 E1 + k2 E1
dE1
dt = k1 SE0 k1 E1 k2 E1
dP
dt = k2 E1
Constraints . . .
dE
ET = E0 + E1 dtT = 0,
dE1
dt ' 0
k1
2
S + E0
E1
E0 + P
k1
k1
2
S + E0
E1
E0 + P
k1
Km =
k1 +k2
k1
= substrate-enzyme "affinity"
k1
2
S + E0
E1
E0 + P
k1
Km =
k1 +k2
k1
= substrate-enzyme "affinity"
k1
2
S + E0
E1
E0 + P
k1
Km =
k1 +k2
k1
= substrate-enzyme "affinity"
S = Km
dS
Vmax
=
dt
2
Vmax S
Km + S
http://online.redwoods.cc.ca.us/...
Vmax S
, Linear regression, or graphical
Km + S
1
v
1
Vmax
Vmax S
, Linear regression, or graphical
Km + S
Km 1
Vmax S
Vmax S
, Linear regression, or graphical
Km + S
1
v
1
Vmax
Km 1
Vmax S
v
S
Vmax
Km
1
Km v
Vmax S
, Linear regression, or graphical
Km + S
1
v
1
Vmax
Km 1
Vmax S
v
S
Vmax
Km
1
Km v
S
v
Km
Vmax
1
Vmax S
Vmax S
, Linear regression, or graphical
Km + S
1
v
1
Vmax
Km 1
Vmax S
v
S
Vmax
Km
1
Km v
S
v
Km
Vmax
1
Vmax S
Vmax S
, Linear regression, or graphical
Km + S
1
v
1
Vmax
Km 1
Vmax S
v
S
Vmax
Km
1
Km v
S
v
Km
Vmax
1
Vmax S
dS
Vmax S
=
dt
Km + S
dS
Vmax S
=
dt
Km + S
Solution to S(t)
S0
S(t) = Km W
exp
Km
S0 Vmax t
Km
Solution to S(t)
S0
S(t) = Km W
exp
Km
S0 Vmax t
Km
Solution to S(t)
S0
S(t) = Km W
exp
Km
S0 Vmax t
Km
A semi-parametric method
Transform (S, t) to (v , S )?
vi =
Si+1 Si
ti+1 ti
and
Si =
Si + Si+1
2
Transform (S, t) to (v , S )?
vi =
Si+1 Si
ti+1 ti
and
Si =
Si + Si+1
2
Note that
2 2
Si+1 Si
= 2 ,
Var(Vi ) = Var
ti+1 ti
i
where i = ti+1 ti
Note that
2 2
Si+1 Si
= 2 ,
Var(Vi ) = Var
ti+1 ti
i
where i = ti+1 ti
Fitting v =
Vmax S
Km +S ,
with weights = i2
Si+1 Si
,
i
Cov(Vi , Vi+1 ) =
2
i i+1
Si+1 Si
,
i
Cov(Vi , Vi+1 ) =
Errors in variables:
Var(S ) =
2
2
2
i i+1
Vmax S(t)
Km + S(t)
Vmax S(t)
Km + S(t)
I
I
Vmax S(t)
Km + S(t)
I
I
I
Vmax S(t)
Km + S(t)
I
I
I
I
Vmax S(t)
Km + S(t)
interpolate S(ti )
I
I
I
I
Vmax S(t)
Km + S(t)
interpolate S(ti )
Minimize
n h
X
i=1
i ; Vmax , Km )
Si S(t
i2
w.r.t Vmax , Km
Computationally intensive
Computationally intensive
Uncertain accuracy
Computationally intensive
Uncertain accuracy
Runge-Kutta methods
S0
S(t) = Km W
exp
Km
S0 Vmax t
Km
S0
S(t) = Km W
exp
Km
S0 Vmax t
Km
S0
S(t) = Km W
exp
Km
S0 Vmax t
Km
S0
S(t) = Km W
exp
Km
S0 Vmax t
Km
n h
X
i=1
i ; Vmax , Km )
Si S(t
i2
w.r.t Vmax , Km
"
Fit Michealis-Menten (following Golicnik)
"
SCALAR Vm,Km,K1,W0
SCALAR epsilon; VAL=0.4586887
CALC d1=12/5
EXPRESSION mm[1]; VALUE=!e(x=(W0-K1-Vm*TIME)/Km)
& mm[2]; VALUE=!e(x=(W0-K1)*exp(x)/Km)
& mm[3]; VALUE=!e(d2=x/log(1+d1*x))
& mm[4]; VALUE=!e(d2=5*log(d1*d2))
& mm[5]; VALUE=!e(d3=(1+epsilon)*log(6*x/d2))
& mm[6]; VALUE=!e(d4=log(1+2*x))
& mm[7]; VALUE=!e(d4=epsilon*log(2*x/d4))
& mm[8]; VALUE=!e(W=Km*(d3-d4)+K1)
Semi-parametric method?
Represent S(t) by f (t) = (t),
Semi-parametric method?
Represent S(t) by f (t) = (t),
Require
f 0 (t) '
Vmax f (t)
.
Km + f (t)
Semi-parametric method?
Represent S(t) by f (t) = (t),
Require
f 0 (t) '
Vmax f (t)
.
Km + f (t)
Minimize
n
n
X
X
Vmax f (ti ) 2
2
0
{si f (ti )} +
f (ti )
Km + f (ti )
i=1
i=1
Semi-parametric method?
Represent S(t) by f (t) = (t),
Require
f 0 (t) '
Vmax f (t)
.
Km + f (t)
Minimize
n
n
X
X
Vmax f (ti ) 2
2
0
{si f (ti )} +
f (ti )
Km + f (ti )
i=1
or
n
X
i=1
i=1
Z
f 0 (t)
Vmax f (t)
Km + f (t)
2
dt
Nested minimization
2 #
Z
n
X
V
f
(t)
max
min
{si f (ti )}2 +
f 0 (t)
dt
Km + f (t)
"
min
{Vmax ,Km }
i=1
Semi-parametric method
Semi-parametric method
Semi-parametric method
Semi-parametric method
Estimate by cross-validation
Semi-parametric method
Estimate by cross-validation
Programming
A GenStat procedure
Procedure MICHAELIS
M.C. Hannah (May, 2011)
1.
Purpose
2.
Description
The Michaelis-Menten non-linear curve, for biochemical reaction rate versus substrate
concentration,
v (t ) =
dS (t ) Vmax S (t )
=
,
dt
K m + S (t )
can be fitted in GenStat using FITCURVE [CURVE=ldl]. However, in practice, data are
available only for substrate concentration, S, at time t, and not for the reaction rate, v. The
function S(t), that is the solution to this differential equation, has no closed form expression.
The procedure MICHAELIS fits the curve S (t ) versus t, obtaining parameter estimates for
Vmax, Km and, if required, S0 (the initial substrate) and, also if required, an additive constant
K1 representing the quantity of non-reactive substrate. This generalized Michaelis-Menten
curve is thus,
dS (t ) Vmax [ S (t ) K1 ]
=
.
dt
K m + S (t ) K1
4.
Options
PRINT = string
PLOT = string
WINDOW = scalar
TITLE = text
XTITLE = text
YTITLE = text
WEIGHTS = variate
5.
Parameters
Km_i
447.5
K1_i
34.88
S0_i
2627
S
Wts
Vm, Km, K1, S0
mm[1], mm[2], mm[3], mm[4], mm[5], mm[6], mm[7], mm[8]
Summary of analysis
Source
Regression
Residual
Total
d.f.
4
48
52
s.s.
137399158.
14762.
137413920.
m.s.
34349789.5
307.5
2642575.4
v.r.
111690.71
Response
2589.4
Residual
-2.41
Estimates of parameters
Parameter
Vm
Km
K1
S0
estimate
5.1627
293.2
200.7
2635.97
s.e.
0.0980
28.3
10.6
5.48
Estimates of parameters
Parameter
Vm
Km
K1
S0
estimate
6.550
850.3
0
2648.2
s.e.
0.322
99.7
*
12.7
3
HETP Evaluation of Structured and
Randomic Packing Distillation Column
Marisa Fernandes Mendes
Chemical Engineering Department, Technology Institute,
Universidade Federal Rural do Rio de Janeiro
Brazil
1. Introduction
Packed columns are equipment commonly found in absorption, distillation, stripping, heat
exchangers and other operations, like removal of dust, mist and odors and for other
purposes. Mass transfer between phases is promoted by their intimate contact through all
the extent of the packed bed. The main factors involving the design of packed columns are
mechanics and equipment efficiency. Among the mechanical factors one could mention
liquid distributors, supports, pressure drop and capacity of the column. The factors related
to column efficiency are liquid distribution and redistribution, in order to obtain the
maximum area possible for liquid and vapor contact (Caldas and Lacerda, 1988).
These columns are useful devices in the mass transfer and are available in various
construction materials such as metal, plastic, porcelain, ceramic and so on. They also have
good efficiency and capacity, moreover, are usually cheaper than other devices of mass
transfer (Eckert, 1975).
The main desirable requirements for the packing of distillation columns are: to promote a
uniform distribution of gas and liquid, have large surface area (for greater contact between
the liquid and vapor phase) and have an open structure, providing a low resistance to the
gas flow. Packed columns are manufactured so they are able to gather, leaving small gaps
without covering each other. Many types and shapes of packing can satisfactorily meet these
requirements (Henley and Seader, 1981).
The packing are divided in random randomly distributed in the interior of the column
and structured distributed in a regular geometry. There are some rules which should be
followed when designing a packed column (Caldas and Lacerda, 1988):
a. The column should operate in the loading region (40 to 80% flooding), which will
assure the best surface area for the maximum mass transfer efficiency;
b. The packing size (random) should not be greater than 1/8 the column diameter;
c. The packing bed is limited to 6D (Raschig rings or sells) or 12D for Pall rings. It is not
recommended bed sections grater than 10m;
d. Liquid initial distribution and its redistribution at the top of each section are very
important to correct liquid migration to the column walls.
A preliminary design of a packed column involves the following steps:
1. Choice of packing;
2. Column diameter estimation;
www.intechopen.com
42
(1)
in which Z is the height of the packed bed necessary to obtain a separation equivalent to N
theoretical stages (Caldas and Lacerda, 1988).
Unfortunately, there are only a few generalized methods available in the open literature for
estimating the HETP. These methods are empirical and supported by the vendor advice. The
performance data published by universities are often obtained using small columns and with
packing not industrially important. When commercial-scale data are published, they usually
are not supported by analysis or generalization (Vital et al., 1984). Several correlations and
empirical rules have been developed for HETP estimation in the last 50 years. Among the
empirical methods, there is a rule of thumb for traditional random packing that says
(2)
That rule can be used only in small diameter columns (Caldas and Lacerda, 1988).
The empirical correlation of Murch (1953) cited by Caldas and Lacerda (1988) is based on
HETP values published for towers smaller than 0.3 m of diameter and, in most cases,
smaller than 0.2 m. The author had additional data for towers of 0.36, 0.46 and 0.76 m of
diameter. The final correlation is
HETP K1GK2 DK3 Z1 3 L
L
(3)
K1, K2 and K3 are constants that depend on the size and type of the packing.
Lockett (1998) has proposed a correlation to estimate HETP in columns containing
structured packing elements. It was inspired on Bravo et al.s correlation (1985) in order to
develop an empirical relation between HETP and the packing surface area, operating at 80%
flooding condition (Caldas and Lacerda, 1988):
4.82
HETP
in which
0.5
r0.06
0.25
0.00058 ap G
ap 1 0.78e
www.intechopen.com
(4)
(5)
43
According to the double film theory, HETP can be evaluated more accurately by the
following expression (Wang et al., 2005):
HETP
u
ln uGs
Ls
1 kG ae
kL a e
(6)
Therefore, the precision to evaluate HETP by equation (6) depends on the accuracy of
correlations used to predict the effective interfacial area and the vapor and liquid mass
transfer coefficients. So, we shall continue this discussion presenting the most used
correlations for wetted area estimation, both for random and structured packed columns.
Wang et al. (2005) also presented a complete discussion about the different correlations
mostly used for random and structured packing.
2. Literature review
The literature review will be divided in two sections, treating and analyzing separately
random and structured distillation columns as the correlations for the effective area and
HETP evaluation.
2.1 Part A: performance of random packing
Before 1915, packed columns were filled with coal or randomly with ceramic or glass shards.
This year, Fredrick Raschig introduced a degree of standardization in the industry. Raschig
rings, together with the Berl saddles, were the packing commonly used until 1965. In the
following decade, Pall rings and some more exotic form of saddles has gained greater
importance (Henley and Seader, 1981). Pall rings are essentially Raschig rings, in which
openings and grooves were made on the surface of the ring to increase the free area and
improve the distribution of the liquid. Berl saddles were developed to overcome the Raschig
rings in the distribution of the liquid. Intalox saddles can be considered as an improvement
of Berl saddles, and facilitated its manufacture by its shape. The packing Hypac and Super
Intalox can be considered an improvement of Pall rings and saddles Intalox, respectively
(Sinnott, 1999). In Figure 1, the packing are illustrated and commented.
The packing can be grouped into generations that are related to the technological advances.
The improvements cited are from the second generation of packing. Today, there are
packing of the fourth generation, as the Raschig super ring (Darakchiev & Semkov, 2008).
Tests with the objective to compare packing are not universally significant. This is because
the efficiency of the packing does not depend, exclusively, on their shape and material, but
other variables, like the system to be distilled. This means, for example, that a packing can
not be effective for viscous systems, but has a high efficiency for non-viscous systems.
Moreover, the ratio of liquid-vapor flow and other hydrodynamic variables also must be
considered in comparisons between packing. The technical data, evaluated on packing, are,
generally, the physical properties (surface area, free area, tensile strength, temperature and
chemical stability), the hydrodynamic characteristics (pressure drop and flow rate
allowable) and process efficiency (Henley and Seader, 1981). This means that Raschig rings
can be as efficient as Pall rings, depending on the upward velocity of the gas inside the
column, for example. These and other features involving the packing are extensively
detailed in the study of Eckert (1970).
www.intechopen.com
44
Fig. 1. Random packing: (a) plastic pall rings. (b) metal pall rings (Metal Hypac). (c) Raschig
rings. (d) Intalox saddles. (e) Intalox saddles of plastic. (f) Intalox saddles
In literature, some studies on distillation show a comparison between various types of
random and structured packing. Although these studies might reveal some tendency of the
packing efficiency for different types and materials, it is important to emphasize that they
should not generalize the comparisons.
Cornell et al. (1960) published the first general model for mass transfer in packed columns.
Different correlations of published data of HL and HV, together with new data on industrial
scale distillation columns, were presented to traditional packing, such as Raschig rings and
Berl saddles, made of ceramic. Data obtained from the experimental study of HL and HV
were analyzed and correlated in order to project packed columns. The heights of mass
transfer for vapor and liquid phases, are given by:
HV
SCV 0 ,5
GL f1 f 2 f3 n
d Z 3
C
12 10
Z
H L C fL
10
which:
www.intechopen.com
0 ,15
SCL 0 ,5
(7)
(8)
45
f1 L
W
0 ,16
(9)
f2 W
L
1, 25
SCV
SCL
(10)
G
G DG
(11)
L DL
(12)
In the f factors, the liquid properties are done in the same conditions of the column and the
water properties are used at 20 C. The parameters n and m referred to the packing type,
being 0.6 and 1.24, respectively, for the Raschig rings. CfL represents the approximation
coefficient of the flooding point for the liquid phase mass transfer. The values of and are
packing parameters for the liquid and vapor phase mass transfer, respectively, and are
graphically obtained. In this correlation, some variables dont obey a single unit system and
therefore need to be specified: dc(in), Z(ft), H(ft), G(lbm/h.ft2).
Onda et al. (1968 a, b) presented a new model to predict the global mass transfer unit. In
this method, the transfer units are expressed by the liquid and vapor mass transfer
coefficients:
HV
GV
kV aW P MV
HL
(13)
GL
kL aW L
(14)
In which:
R T
GV
kV
a
D
P V
aP V
0 ,7
SCV 3 aP dP
1
(15)
1
3
GL 3
0,4
kL L 0 , 0051
SCL 2 aP dP
aw L
g L
1
(16)
where is a constant whose values can vary from 5.23 (normally used) or 2, if the packing
are Raschig rings or Berl saddles with dimension or nominal size inferior to 15 mm.
It can be noted, in these equations, the dependence of the mass transfer units with the wet
superficial area. It is considered, in this model, that the wet area is equal to the liquid-gas
interfacial area that can be written as
www.intechopen.com
46
aW ap 1 exp 1, 45 ReL 0 ,1 FrL 0 ,05 WeL 0 , 2
(17)
where:
Re L
WeL
FrL
GL
aP L
(18)
GL 2
aP L
(19)
aP GL 2
g L 2
(20)
The ranges in which the equation should be used are: 0.04 < ReL < 500; 1.2x10-8 < WeL < 0.27;
2.5x10-9 < FrL < 1.8x10-2; 0.3 < (c/) < 2.
The equation for the superficial area mentioned can be applied, with deviations of,
approximately, 20% for columns packed with Raschig rings, Berl saddles, spheres, made of
ceramic, glass, certain polymers and coatted with paraffin.
Bolles and Fair (1982) compiled and analyzed a large amount of performance data in the
literature of packed beds, and developed a model of mass transfer in packed column.
Indeed, the authors expanded the database of Cornell et al. (1960) and adapted the model to
new experimental results, measured at larger scales of operation in another type of packing
(Pall rings) and other material (metal). The database covers distillation results in a wide
range of operating conditions, such as pressures from 0.97 to 315 psia and column diameters
between 0.82 to 4.0 ft. With the inclusion of new data, adjustments were needed in the
original model and the values of and had to be recalculated. However, the equation of
Bolles and Fair model (1982) is written in the same way that the model of Cornell et al.
(1960). The only difference occurs in the equation for the height of mass transfer to the vapor
phase, just by changing the units of some variables:
HV
SCV 0 ,5
3600 GL f1 f 2 f3 n
Z 3
d 'C m
10
1
(21)
In this equation, dC is the adjusted column diameter, which is the same diameter or 2 ft, if
the column presents a diameter higher than that.
Unlike the graphs for estimating the values of and , provided by Cornell et al. (1960),
where only one type of material is analyzed (ceramic) and the percentage of flooding,
required to read the parameters, is said to be less than 50% in the work of Bolles and Fair
(1982), these graphics are more comprehensive, firstly because they include graphics for
Raschig rings, Berl saddles and metal Pall rings, and second because they allow variable
readings for different flooding values.
The flooding factor, necessary to calculate the height of a mass transfer unit in the Bolles and
Fair (1982) model, is nothing more than the relation between the vapor velocity, based on
www.intechopen.com
47
the superficial area of the column, and the vapor velocity, based on the superficial area of
the column at the flooding point. The Eckert model (1970) is used for the determination of
these values. The authors compared the modified correlation with the original model and
with the correlation of Onda et al. (1968 a, b), concluding that the lower deviations were
obtained by the proposed model, followed by the Cornell et al. (1960) model and by the
Onda et al. (1968 a, b) model.
Bravo and Fair (1982) had as objective the development of a general project model to be
applied in packed distillation columns, using a correlation that dont need validation for the
different types and sizes of packing. Moreover, the authors didnt want the dependence on
the flooding point, as the model of Bolles and Fair (1982). For this purpose, the authors used
the Onda et al. (1968 a, b) model, with the database of Bolles and Fair (1982) to give a better
correlation, based on the effective interfacial area to calculate the mass transfer rate. The
authors suggested the following equation:
ae
ae HV ae HL
(22)
HOV
Evidently, the selection of kV e kL models is crucial, being chosen by the authors the models
of Shulman et al. (1955) and Onda et al. (1968a, b), since they correspond to features
commonly accepted. The latter equation has been written in equations 23 and 24. For the
first, we have:
d 'p GV
kV V RT
1.195
GV
V 1
kL d ' p
DL
d 'p GL
25.1
0.45
0.36
SCV
SCL
0.50
2
3
(23)
(24)
The database used provided the necessary variables for the effective area calculation by the
both methods. These areas were compared with the known values of the specific areas of the
packing used. Because of that, the Onda et al. (1968 a, b) model was chosen to provide
moderate areas values, beyond cover a large range of type and size packing and tested
systems.
The authors defined the main points that should be taken in consideration by the new
model and tested various dimensional groups, including column, packing and systems
characteristics and the hydrodynamic of the process. The better correlation, for all the
systems and packing tested is given by:
0.5
ae
0.392
0.498 0.4 CaL ReV
ap
Z
which:
CaL
www.intechopen.com
L GL
L gC
(25)
(26)
48
ReV
6 GV
aP V
(27)
Recently, with the emergence of more modern packing, other correlations to predict the rate
of mass transfer in packed columns have been studied. Wagner et al. (1997), for example,
developed a semi-empirical model, taking into account the effects of pressure drop and
holdup in the column for the Nutter rings and IMTP, CMR and Flaximax packing. These
packing have higher efficiency and therefore have become more popular for new projects of
packed columns today. However, for the traditional packing, according to the author, only
correlations of Cornell et al. (1960), Onda et al. (1968a, b), Bolles and Fair (1982) and Bravo
and Fair (1982), presented have been large and viable enough to receive credit on
commercial projects for both applications to distillation and absorption.
Berg et al. (1984) questioned whether the extractive distillation could be performed in a packed
distillation column, or only columns with trays could play such a process. Four different
packing were used and ten separation agents were applied in the separation of ethyl acetate
from a mixture of water and ethanol, which results in a mixture that has three binary
azeotropes and a ternary. A serie of runs was made in a column of six glass plates, with a
diameter of 3.8 cm, and in two packed columns. Columns with Berl saddles and Intalox
saddles (both porcelain and 1.27 cm) had 61 cm long and 2.9 cm in diameter. The columns
with propellers made of Pyrex glass and with a size of 0.7 cm, and Raschig rings made of flint
glass and size 0.6 cm, were 22.9 cm long and 1.9 cm in diameter. The real trays in each column
were determined with a mixture of ethyl benzene and m-xylene. The cell, fed with the mixture,
remained under total reflux at the bubble point for an hour. After, the feed pump was
switched on and the separating agent was fed at 90 C at the top of the column. Samples from
the top and bottom were analyzed every half hour, even remain constant, two hours or less.
The results showed, on average, than the packed column was not efficient as the columns of
plates for this system. The best packing for this study were, in ascending order, glass helices,
Berl saddles, Intalox saddles and Raschig rings. The columns with sieve plates showed the best
results. Propellers glass and Berl saddles were not as effective as the number of perforated
plates and Intalox saddles and Raschig rings were the worst packing tested. When the
separating agent was 1,5-pentanediol, the tray column showed a relative volatility of ethyl
acetate/ethanol of 3.19. While the packed column showed 2.32 to Propeller glass, 2.08 for Berl
saddles, 2.02 for Intalox saddles and 2.08 for Raschig rings.
Through the years, several empirical rules have been proposed to estimate the packing
efficiency. Most of the correlations and rules are developed for handles and saddle packing.
Vital et al. (1984) cited several authors who proposed to develop empirical correlations for
predicting the efficiency of packed columns (Furnas & Taylor, 1940; Robinson & Gilliand,
1950; Hands & Whitt, 1951; Murch, 1953; Ellis, 1953 and Garner, 1956).
According to Wagner et al. (1997), the HETP is widely used to characterize the ability of
mass transfer in packed column. However, it is theoretically grounded in what concerns the
mass transport between phases. Conversely, the height of a global mass transfer, HOV, is
more appropriate, considering the mass transfer coefficient (k) of the liquid phase
(represented by subscript L) and vapor (represented by subscript V) individually. Thus, the
knowledge of the theory allows the representation:
HOV HV HL
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(28)
49
HV
GV
kV ae P MV
HL
(29)
GL
kL a e L
(30)
The effective interfacial mass transfer area, in a given system, is considered equal to the
liquid and vapor phases, as is the area through which mass transfer occurs at the interface. It
is important to also note that ae is not composed only by the wet surface area of the packing
(aW), but throughout the area that allows contact between the liquid and vapor phases
(Bravo and Fair, 1982). This area can be smaller than the global interfacial area, due to the
existence of stagnant places, where the liquid reaches saturation and no longer participate in
the mass transfer process. Due to this complicated physical configuration, the effective
interfacial area is difficult to measure directly. The authors proposed a new model using
high-efficiency random packing as IMTP, CMR, Fleximac and Nutter. The final model
became
.
1
1
(31)
After the test using 326 experimental data, the predicted values of HETP showed a deviation
less than 25% from the experimental results. It was observed that physical properties have a
little effect on mass transfer.
Four binary systems were tested (cyclohexane-heptane, methanol-ethanol, ethylbenzenestyrene and ethanol-water) from different database and different packing types and sizes.
The only packing parameter needed was a packing characteristic which has a value of 0.030
for a 2 in Pall and Raschig rings and about 0.050 for 2 in nominal size of the high efficiency
packing investigated.
The theoretical relations between the mass transfer coefficient and a packing efficiency
definition, are not easily obtained, in a general manner. This is due to the divergence
between the mechanisms of mass transfer in a packed section and the concept of an ideal
stage. The theoretical relation deduced, applied in the most simple and commonly situation
is described as:
HETP HOV
ln
1
(32)
Although validated only for the cases of dilute solutions, constant inclination of the
equilibrium line, constant molar flow rates, binary systems and equimolar countercurrent
diffusion, this equation has been applied to systems with very different conditions from
these, and even for multicomponent systems (Caldas & Lacerda, 1988).
The design of packed columns by the method of the height of a global mass transfer unit is
an established practice and advisable. For this, it is necessary to know the height of the mass
transfer unit for both liquid and for vapor phases.
HL values are usually experimentally obtained by absorption and desorption of a gas,
slightly soluble, from a liquid film flowing over a packed tower, in a countercurrent mode
with an air stream. Under these conditions, changes in gas concentration are neglected and
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50
no resistance in the gas film is considered. The variables that affect the height of the liquid
transfer unit are the height of the packed section, gas velocity, column diameter, the
physical properties of liquid and the type and size of the packing.
The values of the height of a transfer unit of a gas film, HV, need to be measured under the
same conditions as the resistance of the liquid film is known. This can be done by the
absorption of a highly soluble gas. An alternative method to determine HV involves the
vaporization of a liquid, at constant temperature, within a gas stream. In this case, the
resistance of the liquid film is zero and HV is equal to HOV. The variables that affect the
height of transfer unit of a gas film are the gas and liquid velocities, the physical
properties of the gas, column diameter, the height, type and size of the packing (Cornell et
al., 1960).
Linek et al. (2001) studied the hydraulic and mass transfer data measuring pressure drop,
liquid hold-up, gas and liquid side volumetric mass transfer coefficients and the interfacial
area for Rauschert-Metall-Sattel-Rings (RMSR) with 25, 40 and 50 mm. The shape and
characteristics of the studied packing corresponded with the metal Pall rings and Intalox
packing of Norton. The distillation experiments were performed using the systems
methanol-ethanol, ethanol-water and isooctane-toluene at atmospheric pressure in a column
of diameter 0.1 m and a height of packing 1.67 m, operated under total reflux. The measured
values of HETP were compared with those calculated for the different sizes of RMSR
packing for the distillation systems. The calculated values differ by less than 15% from the
experimental values, with the exception for the data obtained at extremely low gas flow
rates in the system ethanol-methanol for which the respective difference reached 46%.
Figure 2, from the paper of Linek et al. (2001), shows the comparison of measured values of
HETP with those calculated from absorption mass transfer data using the model described
in Linek et al. (1995) cited by Linek et al. (2001).
Fig. 2. Comparison of measured values of HETP with those calculated from absorption mass
transfer data (Linek et al., 2001)
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Senol (2001) studied the performance of a randomly packed distillation column depending
on the effective vapor-liquid interfacial area and the flood ratio. The analysis were mainly
focused optimizing HETP and effective interfacial areas as function of the flood ratio
estimated by Eckert flooding model (Eckert, 1970 cited by Senol, 2001). The experiments
were done in a pilot scale column of 9 cm inside diameter randomly filled to a depth of 1.90
m with Raschig-type ceramic rings under atmospheric pressure. The runs were conducted to
determine the capacity and efficiency at total reflux for several pressure drops. The
efficiency tests were made using three packings of 6.25, 9 and 10.8 mm nominal sizes and
binary
systems
like
trichloroethylene/heptane,
methylcyclohexane/toluene,
heptane/toluene and benzene/toluene. The HETP was obtained by the Fenske equation.
The efficiency results gave evidence of two critical factors, the flood ratio and the packing
geometry that affects significantly the magnitude of effective interfacial area.
A working database of 2350 measurements (under total molar reflux), in the work of Pich
et al. (2003), were extracted from the open literature to generate height equivalent to a
theoretical plate (HETP) calculations, essential for the design of randomly packed
distillation columns. According to the authors, the HETP approaches more a rule of thumb
concept than an exact science and can be calculated as:
ln
(33)
The database used included 325 measurements on the interfacial area, 1100 measurements
on the liquid-film coefficient (kLaw), 361 measurements on the gas-film coefficient (kGaw),
1242 measurements on the liquid-overall coefficient (KLaw) and 742 measurements on the
gas-overall coefficient (KGaw). The distillation database constituted 2357 HETP
measurements taken from 22 different references, conducted at total molar reflux with
standard binary mixtures (chlorobenzene-ethylbenzene, ethylbenzene-styrene, benzenetoluene, methanol/ethanol, trans-decalin/cis-decalin, ethanol-water, hexane-heptane,
isopropanol-water,
iso-octane-toluene,
toluene-methylcyclohexane,
cyclohexanecyclohexanol, o-xylene-p-xylene, benzene-1,1-dichloroethylene, trichloroethylene-n-heptane,
n-heptane-toluene). All the systems were distilled using 24 varieties of packing. After the
construction of a new model based on a neural network, the deviations were calculated and
were better than the original model of Piche et al. (2002) cited in Piche et al. (2003). The
minimum deviation of HETP was 21.3%, including all the systems studied.
Darakchiev & Semkov (2008) studied the rectification of ethanol with three types of modern
random packings, IMTP, Raschig Super Rings and Ralu Flow, in conditions close to real
conditions of industrial operation. The experiments were performed in high and medium
concentrations. The experimental unit consisted of a column of internal diameter of 21.3 cm,
made of stainless steel, with reboiler of 80000 cm3 of capacity and maximum resistance of 45
kW, condenser, pipes, devices for monitoring and measurement and a control panel. The
column was built in separated sections and assembled by flanges. The packed section has a
height of 2.8 m. To limit the damaging effect of preferential channels, reflectors rings were
willing on 20 cm distance between the height of the packing. One type of disperser, a type of
liquid distributor, with 21 holes of 3 mm with Teflon nozzle of 1.7 mm, was attached to the
upper spine. To prevent clogging, a filter was placed before the distributor.
A diaphragm and a differential manometer were used to measure the discharge flow, which
may be total or partial. The column was insulated by a layer of 50 mm glass fiber. The
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52
experimental runs were done feeding 60000 cm3 of the solution to reboiler. The minimum
liquid flow rate in the distributor needed to ensure good distribution of liquid in the column
was obtained, experimentally, in 58000 cm3/h, which required a minimum output of 13 kW.
After equilibrium, samples were taken before and after the packing. A densimeter was used
to determine the concentration of the samples, applying temperature corrections. Eight
types of random packings were studied: four metal Raschig Super Rings, with dimensions
of 1.27, 1.52, 1.78 and 2.54 cm, a Raschig Super Ring, made of plastic, of 1. 52 cm, two kinds
of IMTP packing and a Ralu Flow of plastic. The results showed good efficiency of the
packing in ethanol dehydration. The best packing tested was Raschig Super Ring in the
smaller dimension, producing a HETP with 28 cm. Comparing metal to plastic, there was a
6% lower efficiency for plastic packing.
Larachi et al. (2008) proposed two correlations to evaluate the local gas or liquids side mass
transfer coefficient and the effective gas-liquid interfacial area. The study was done using
structured and random packing, testing 861 experiments for structured packings and 4291
experiments for random packings. In order to reconstruct HETP values from the mass
transfer parameters, 1192 HETP experiments for random packings and 127 experiments for
structured packings were evaluated. All the distillation experiments were done at total
molar reflux with standard binary mixtures as chlorobenzene/ethylbenzene,
ethylbenzene/styrene, benzene/toluene, methanol/ethanol, etc. All the physical chemical
properties unavailable were predicted according to the rules of Reid et al. (1987). According
to the neural network weights, the relative deviation was 29.2% for the random packing and
18.2% for the experiments done with structured packings.
Soares (2010) studied the ethanol concentration using different salts, NaCl, CaCl2, Ca(NO3)2,
sodium acetate and potassium acetate, in a packed column, with 5.9 cm of internal diameter
and 37 cm of packed section height, with Raschig rings (0.73 cm) made of glass. The HETP
was evaluated operating the distillation column at total reflux ratio. Despite of the less
efficiency compared with the more modern packing, this type of packing presented the
lowest costs. The correlations used in this work were Bravo & Fair (1982), Bolles and Fair
(1982) and Onda et al. (1968 a, b). The Cornell et al. (1960) correlation was not adopted, due
to the fact that the model of Bolles and Fair (1982) is its improvement. All the physicalchemical properties were estimated by the different methods present in Reid et al. (1987).
The thermodynamic modeling was done based on the work of Macedo et al. (1990), that
introduced the Debye-Hckel term in UNIQUAC, to calculate the phase equilibrium for
electrolytes. Two systems with different ethanol concentration were studied, 7 and 52 GL.
The better results of predicted HETP were obtained using the Onda et al. (1968 a, b) and
with the Bolles and Fair (1982) correlations. The results predicted by the correlation of Bravo
and Fair (1982) modified by Onda et al. (1968 a, b) were much higher than the experimental
HETP. According to Caldas and Lacerda (1988), the maximum deviation is 27% using
Raschig rings made of ceramic.
The choice for a distillation column is based on the cost and on the properties of the studied
system. In the past, except for the columns with small diameters, the trays are adopted in
the most of the distillation columns. However, the development of high efficient packing
and the need for the improvement of the capacity, efficiency, and to reduce the pressure
drop, has led to a more use of the packing columns in a large wide of applications in an
industrial scale (Perry and Green, 1999).
The difference in cost and height, between the tray and packed columns, are not significant,
if operating conditions are providing efficiency close to maximal. In general, trays are used
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53
in large diameter columns and in columns that need 20 to 30 stages. The packing are widely
applied in the gas absorption, vacuum processes and pilot scale units (Henley and Seader,
1981). This can be explained, considering that: the packed columns can contain packing
made of ceramic or plastic, desirable characteristics required for corrosive systems (very
common in gas absorption processes), show characteristics of efficiency and pressure drop,
critical factors in the vacuum distillation (often used to separate thermally sensitive
mixtures, suffering decomposition and/or polymerization at high temperatures) are cheaper
than the tray columns when employed less than 76 cm diameter. Another recommendation,
for the preferential use of packed column, is made when you want separate systems with a
tendency to form foams, since the tray columns have a higher degree of agitation (Perry and
Green, 1999).
According to Perry & Green (1999), the main restrictions on the use of packed columns are:
1) when multiple feeds and/or multiple side streams and condensers and/or intermediary
reboilers are required (tray valves are desirable in these cases); 2) when a periodic cleaning
must be done inside the column due to certain characteristics of the system to be distilled
(trays are easier to clean), 3) when data for the design of packed distillation columns are not
available for certain mixtures (projects of tray columns are better established than for
packed columns).
None of the three restrictions limit the use of packing to obtain anhydrous ethanol by
extractive saline distillation. Doubts could arise with respect to the periodic cleaning of the
interior of the column, needed for the alleged deposition of salt. This would not be
necessary because the salt would tend strongly to remain in solution. Side devices are not
required and the project data can be obtained through studies on a pilot scale, emphasizing
the importance of this work.
The packed distillation columns must be fitted with a good distribution of liquid through
the interior of the packing, to promote fluid turbulence and mass transfer by liquid
dispersion. This allows for a greater contact between the liquid and vapor phases, increasing
the efficiency of separation. At low flow rate of steam and/or liquids, or if the feeding of the
liquid is not regular distributed over the packing, the liquid will tend to descend the walls of
the column, forming preferential channels. Thus, the upward flow of steam is bypassed by
the middle column, without a proper contact between the phases. In very small flow rates,
the liquid may be insufficient to wet the packing surface. Therefore, it is strongly
recommended an adjusted flow condition and the use of distributors, what can improve the
wettability of the interior of the column (Henley and Seader, 1981).
The proposal of a generalized correlation for the HETP is a difficult task, because packed
columns are equipments of continuous contact, so that the modeling of the phenomenon is
more powerful when done by balances in the differential element of the packing. However,
the use of HETP in specific situations provides reliable results and, in many cases, is the
only possible systematic (Caldas & Lacerda, 1988).
2.2 Part B: performance of structured packing
In the field of distillation, structured packings have been established for several decades.
They are preferred where liquid loads are acceptable, a high separation performance is
required and low pressure drop is of importance (Fischer et al., 2003).
The first generation of structured packing was brought up in the early forties. In 1953, it was
patented a packing named Panapak , made of a wavy-form expanded metal sheet, which
was not successful may due to maldistribution or lack of good marketing (Kister, 1992).
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The second generation came up at the end of 1950s with the highly efficient wire mesh
packings, as Goodloe , Hyperfil and Koch-Sulzer. Until the 70s, those packings were
the most used in vacuum distillation due to their low pressure drop per theoretical stage.
However, high cost, low capacity and high sensitivity to solids have prevented the
utilization of wire mesh packings, except in vacuum distillation.
The corrugated structured packings, introduced by Sulzer by the end of the 70s, have
initiated the third generation of structured packed columns. High capacity, lower cost, less
sensitivity to solids while keeping a high performance, have made them competitive in
relation to other column internals. The 1980s have perceived a growing popularity of those
packings, especially on revamps in oil and petrochemical plants (Nicolaiewsky, 1999).
Those structured packings, made of corrugated metal sheets, had their surfaces treated,
chemical or mechanically, in order to enhance their wettability and, consequently, their
wetted area, improving their performance. The way wetted area is created, maintained and
renewed, related to different surface geometry, has a remarkable effect not only on packing
efficiency, but also on the performance of packed columns (Nicolaiewsky et al., 1999).
Spiegel and Meier (2003) summarized in the Figure 3 the evolution of the structured
packings, concluding that no better performance was achieved with various packings of
similar geometry. In 1994, a new geometry was developed and called as Optiflow and, in
1999, an improved structure of corrugated sheet packings, the MellapackPlus was
developed based on CFD simulations and experimental tests. This new structure, compared
with conventional Mellapak, has the pressure drop remarkably lowered and the maximum
useful capacity could be extended uo to 50%.
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The first fundamental model for structured packing efficiency is attributed to Bravo et al.
(1985), applied to Sulzer gauze packings, in which the effective interfacial area should be
considered equal to the nominal packing area. The pressure effect was not included in that
model, due to the vacuum conditions on the tests, involving low liquid flow rates and films
with lower resistance to mass transfer (Orlando Jr. et al., 2009).
Later, in 1987, Fair and Bravo proposed the following equations to predict the wetted area of
corrugated structured packings:
ae= .ap (34)
where = 0.50 + 0.0059 (% flood) and = 1.0 for above 85% flood. The above equations
mean that the effective interfacial area is always lower than the nominal packing area.
Based on measurements of widths of liquid films flowing over inclined surfaces, Shi and
Mersmann (1985) have established a correlation for the estimation of wetted area. For the
liquid film thickness, they used Nusselts equation. The authors correlation for the wetted
area took into account the influence of physical properties like viscosity, surface tension and
contact angle, with a great influence of the latter. The authors found out that a small
variation on contact angle would cause a large influence on the wetted area, which is not
reasonable according to findings of Nicolaiewsky et al. (1999), in which work correlations
for the estimation of liquid film width and thickness were proposed to be used on a wetted
area model in packed columns containing structured packing.
Shi and Mersmanns (1985) correlation for sheet metal structured packings can be written:
29.12 WeL FrL S 0.359
ae
FSE
(35)
0.3
0.2 0.6
ap
1 0.93 cos sin
ReL
0.15
in which FSE accounts for variations in surface enhancements and the contact angle
accounts for surface material wettability. For sheet metal packing, the authors stated that:
cos = 0.9
cos 5.211x1016.835
ReL
4 uLe L
FrL
WeL
(36)
uL2
Sg
(37)
uL2 LS
gc
(38)
Henriques de Brito and coworkers (1994) measured the effective interfacial area of sheet
metal structured packings such as Mellapak 125Y, 250Y and 500Y. Their results have
demonstrated that the effective area can be much higher than the packing surface area due
to instabilities in liquid flow, such as ripples, waves, detachment of the film into liquid
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showers, etc. The resulting correlation for all measurements is a function of the Reynolds
number for the liquid phase, as follows:
ae
0.30
0.465ReL
ap
(39)
It must be pointed out that the authors have not checked the correlation with fluids with
different densities and viscosities.
Later on, Rocha et al. (1993, 1996) developed a mechanistic model aiming the design and
optimization of CSSP (continuous separation structured packing) distillation columns of the
metallic corrugated type, also applied to absorption and stripping processes. Liquid holdup
prediction was the key to the development of correlations to measure pressure drop, capacity
and mass transfer efficiency in the packing. In their model, Rocha and coworkers used Shi and
Mersmanns (1985) correlation in order to evaluate the interfacial area available for mass
transfer and the liquid holdup present in the packing. Those correlations involved parameters
related to surface treatment, as contact angle on the packing surface, as well as packing
geometry, liquid and vapor flow rates and physical properties of the system (Orlando Jr. et al.,
2009). For the estimation of the liquid side mass transfer coefficient, Rocha et al. (1996) used a
correlation developed by Brunazzi and coworkers (1995) for the evaluation of effective areas in
absorption columns containing Mellapak 250Y and Sulzer BX.
Rocha et al. (1993) studied correlations to calculate flooding velocity and mass transfer
efficiency by using the concept of HETP for distillation columns filled with structured
packings. The authors observed that there are few correlations to predict HETP values amd
most of them need empirical constants or exponents for their calculation. The disadvantage
is that these values are not reported for all the packings and all the sizes available. It was
used the Billet (Billet, 1987), Spiegel and Meier (Spiegel & Meier, 1987) and Bravo et al.
(1985) correlations for the HETP calculation and the deviation between them was 11%.
Billingham and Lockett (1999) studied very small modifications to structured packing in
order to increase the capacity. It was tested the air-water system and the cryogenic
distillation. It was done three bricks of aluminum Flexipac 1Y in the initial experiments and
in the other experiments, the packing was removed and the bricks disassembled and
repinned together with each alternate sheet staggered in a vertical direction. For the
cryogenic distillation, a larger specific surface area packing than Flexipac was used. The
authors observed that the key is to reduce the pressure drop associated with vapour entry
into the bricks, facilitating the passage of liquid from the bricks. Although the modified
packings have increased capacity, HETP is about 25% higher than that the unmodified
packings. To overcome this problem, another packing was used with the bricks having a flat
top and a staggered base and were made from sheets of two different lenghs arranged
alternatively. The modified packing had about 15% more capacity and the HETP has the
same value of the unmodified packings.
None of those models mentioned so far considered the effect of vapor flow and thus can
only be used with low vapor rates. However, since industrial columns often operate above
the loading point, it was necessary to develop a correlation for effective interfacial area
which was valid for a wide range of vapor rates (Xu et al., 2000). Using Billet and Schultes
model (1993) for effective interfacial area (which is very similar to Shi and Mersmanns
model, but at least was validated with experimental data), Xu et al. (2000) introduced in that
model the Marangoni effect. The authors considered that the surface tension positive
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systems should have a higher interfacial area than the neutral and negative systems because
the liquid films are more stable. This result is in agreement with measurements of contact
angles formed by liquid films of diverse properties, in flat or textured surfaces
(Nicolaiewsky and Fair, 1999), in which it was clear that texturing of surfaces would
enhance wetting characteristics of positive systems. Xu et als model (2000) was validated
for three structured packing (Gempak 2.5A, AW7 and AW12), with three test systems
(methanol-isopropanol, water-acetic acid and methanol-water), at two operating pressures
(710 and 260 mmHg), having achieved an average 10.2% deviation of model prediction. The
deviations are 20% approximately for 90% of the data points.
Olujic et al. (2003) made experimental studies in a distillation column at total reflux to report
the capacity of a new generation of Montz structured packing. According to the authors, the
major feature of Montz B1 is a smooth bend in the bottom third of the corrugation with
continuously increasing corrugation base width. The experiments were done using a bed
height of approximately 3.3 m and the system cyclohexane/heptanes was utilized, under
different conditions of pressure, 0.17, 0.33, 1.03 and 4.14 bar. Five different dimensions of
structured packing were investigated with ap (m2/m3) of 244, 247, 250, 346 and 350. The
number of equilibrium stages was calculated from the distillate and bottom compositions
using the Fenske equation and an average relative volatility. Among the various results
published by the authors, Figure 4 shows the dimensionless product of the specific surface
area and HETP as a function of the operational pressure for both packing sizes. The figure
concludes that larger surface area packing appear to use their available surface less
efficiently. The performance enhancement in case of 350 series packings is 21% with respect
to the standard size. The relatively high efficiency is similar as the original packing in its
range of application. Because of that characteristic, columns equipped with B1-250 packing
can be revamped with B1-250M packing.
Fig. 4. Relative surface utilization efficiency as a function of operating pressure (total reflux)
In 2006, results from continuous feed and total reflux distillation experiments, carried out
with a common type and size structured packing using two- and three-component mixtures
of common alcohols and water, were published (Mori et al., 2006). The composition profiles
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measured with the three component mixture were used to validate the rate-based (nonequilibrium) model developed at the Nagoya Institute of Technology (NIT), which appeared
to be highly accurate, but also sensitive to the choice of the predictive method for the
interfacial area. The rate-based, non-equilibrium (NEQ) approach adopted at NIT (Mori et
al., 1996, 1999, 2002) includes Bravo et al. (1985) correlations for vapor and liquid side mass
transfer coefficients that differ to some extent from those employed in the Delft model
(Olujic et al., 1999). Two simple empirical models for effective specific area were considered
in this work. First one is that introduced by Olujic and coworkers (1999) for Montz B1-250
packing and the other one is proposed by Henriques de Brito et al. (1994), for Mellapak
packings. The authors concluded that the Delft model overpredicts the measurements at
higher F factors to such an extent that it may be considered as safe or conservative. The NEQ
model developed at NIT, in conjunction with Henriques de Brito et al. (1994) correlation for
effective area, proved to be capable of reproducing all the measured composition profiles
very well, regardless of the water content of the feed.
Also, in 2006, Mori et al. presented results of continuous feed and total reflux distillation
experiments carried out with a common type and size structured packing, Montz-pack B1250, using two (methanol-water) and three (methanol/ethanol/water) component mixtures
of common alcohols and water. The packing is a conventional corrugated sheet metal
structured packing with a regular shallow embossed unperforated surface, a corrugation
inclination angle of 45 and an element height of 0.196 m. The experiments were done in a
210 mm diameter distillation column, with a total packed height of 2.156 m and the packed
bed consisted of four sections. The experimental packing efficiency, expressed as HETP,
under total reflux conditions, was calculated using the Fenske equation to estimate the
number of equilibrium stages. The rate-based, non-equilibrium (NEQ) model was used
because it does not require any empirically determined packing specific constant, just the
main dimensions of corrugated sheets as well as the corrugation inclination angle. The
model includes Bravo et al. (1985) correlations for vapor and liquid side mass transfer
coefficients that differ from the Delft model. Two simple empirical model for the calculation
of the effective specific area was considered: the first one, by Olujic et al. (1999) for B1-250
packing (equation 40) and the other one was proposed by Brito et al. (1994) for Mellapack
packings (equation 41).
ae
1
ap 1 0.000002143u1.5
Ls
ae
0.465 Re0.3L
ap
(40)
(41)
Equation 40 was originally developed for Mellapak and is assumed here to be valid for
other similar sheet metal packings, including Montzpak B1-250. The results, at total reflux
conditions, is presented in Figure 5, that shows the mass transfer efficiency (the average
HETP of B1-250) as a function of vapor load factor (F-factor). In the figure, Feed 1 refers to a
low water content and the Feed 2 to a feed with relatively high water content. In both cases,
the efficiency slowly decreases with increasing F-factor. According to the authors, a
pronounced trend was observed with the B1-250 packing because is it an inherent
characteristic of the Delft method (Olujic et al., 1999 cited by Mori et al., 2006).
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Fig. 5. Comparison of calculated and measured packing efficiencies at total reflux conditions
Ceramic foam packing has been known for many years and has a wide range of applications
due to its low density and attractive thermal, mechanical, electrical, and acoustical
properties. In a recent paper (Lvque et al., 2009), its performance was evaluated as a
distillation packing material. The hydraulic characteristics of the foam were experimentally
determined for gasliquid countercurrent flow using an airwater system. The performance
in terms of pressure drop per unit height and flooding behavior was quite low compared
with classical distillation packing materials (Sulzer M250Y, Sulzer CY and Pall rings). The
liquid hold-up of the foam packing increased with increased liquidgas loading in the
loading zone, and the liquid hold-up was greater than other classical packing materials.
Mass transfer efficiency was determined over the entire operating range using a
cyclohexane/n-heptane system at atmospheric pressure under total reflux. The foam
packing performance was very good, with a HETP of 0.2 m and increasing mass transfer
with increasing gas and liquid superficial velocities inside the packing (Lvque et al., 2009).
Last year, a French group from Universit de Toulouse (Bessou et al., 2010), sponsored by
Sulzer and Snecma Propulsion Solide, has developed a new structured packing, made of
carbon, named The Sepcarb 4D packing, presenting its performance characteristics. The
advantages of the packing rest on being inert, corrosion-resistant; has very low density (40
kg/m3), with tubes of small thickness (0.2 mm). The separation efficiency has been
determined using the HETP concept on distillation experiments with cyclohexane/nheptane system at atmospheric pressure and total reflux. The best results were obtained
with wall wipers, which improved liquid redistribution between packing cylinders and
involved low wall effects. HETP calculated was 0.2 m, which corresponds to a good transfer
performance when compared to classical packings such as Mellapak 250Y, Mellapak 425Y
and Pall rings.
Performance of a distillation column, operating continuously with a mixture of known
composition (C8-C14), containing Sulzer DX SS structured packing, has been evaluated. Prior
to the experimental tests, simulation studies using commercial software PRO/II were
performed in order to establish the optimum operational conditions for the distillation,
especially concerning operating pressure, top and bottom temperatures, feed location and
reflux ratio. The results of PRO/II were very similar to the analysis of the products
obtained during continuous operation, therefore permitting the use of the properties
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calculated by that software on the theoretical models investigated. Five theoretical models
available in the literature (Bravo, Rocha and Fair, 1985; Rocha, Bravo and Fair, 1993, 1996;
Brunazzi and Pagliant, 1997; Carlo, Oluji and Pagliant, 2006; Oluji et al., 2004) and an
empirical model (Carrillo and coworkers, 2000) have been compared. Modifications
concerning calculation of specific areas were performed on the correlations in order to fit
them for gauze packing HETP evaluation. As the laboratory distillation column was
operated continuously, different HETP values were found by the models investigated for
each section of the column. The low liquid flow rates in the top section of the column are a
source of error for HETP evaluation by the models; therefore, more reliable HETP values
were found in the bottom section, in which liquid flow rates were much greater. Among the
theoretical models, Oluji et al. (2004) has shown good results relatively to the experimental
tests. In addition, the former model by Bravo, Rocha and Fair (1985) underestimates HETP
values; however, with the modifications proposed in this work, it has achieved more
realistic performance prediction, remaining a good choice for gauze packing HETP
evaluation. Having the advantage of avoiding the calculation of effective area and mass
transfer coefficients, an empirical model proposed by Carrillo and coworkers (2000) was also
investigated, showing low deviations compared to the theoretical models tested.
Among the short-cut methods for the estimation of column efficiency, Carrillo and
coworkers (2000) have proposed a modification of the Lockett equation (1998) to be used for
HETP estimation of Sulzer BX packing. The correlation was proposed to be a function of the
gas flow factor, densities of the liquid and vapor phases and the system pressure. The HETP
values calculated by the modified equation have shown a good fit, compared to the
published experimental data available.
Later, Carlo, Oluji and Pagliant (2006) used the absorption column studies developed by
Brunazzi and Pagliant (1997), and made some modifications on the liquid side mass transfer
coefficient, to adapt those correlations for HETP evaluation of distillation columns. Olujis
model (1997) was developed to predict hydraulic and separation performance of corrugated
sheet structured packing in distillation systems. Since 1997, until its last version (Oluji et al.
(2004), the model, named the Delft model, has been enhanced through tests using Montz B1
and BSH packings. A complete evaluation of Delfts model has been accomplished by Fair
and coworkers (2000), showing that it overestimates the effective superficial area for
structured packing column design. In order to compensate for that deviation, Oluji et al.
(2004) have adapted Ondas correlation (1968) apud Oluji et al. (2004) to be used with
structured packing columns.
In 2009, two works deal with the HETP evaluation using distinct base lube oil mixtures in a
lab-scale distillation column, of 40 mm of nominal diameter, having 4 sections of 550 mm
each containing Sulzer DX (gauze) structured packing, as the contacting device (Machado et
al. and Orlando Jr. et al., 2009). Orlando Jr. et al. (2009) made several tests with a
hydrocarbon mixture (C8-C14) to evaluate HETP using six HETP correlations to find out
which is the most appropriate for structured packed columns with medium distillates. The
theoretical models investigated are: Bravo et al. (1985), Rocha et al. (1993, 1996), Brunazzi
and Pagliant (1997), Carlo et al. (2006) and Olujic et al. (2004). As the laboratory distillation
column was operated continuously, different HETP values were found by the models for
each section of the column. Olujic et al. (2004) was the best method, showing good results,
together with the correlation of Carrillo et al. (2000), in which low deviations were obtained.
The average deviation varied from 8 to 47%. The deviations can be explained by the fact that
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most of the models have been proposed from testes using corrugated sheet structured
packing elements, which performs differently from gauze type packing.
In the work of Machado and coworkers (2009), the authors worked with two mixtures, a
heavier one composed of neutral medium and bright stock and another composed of
spindle and neutral light. Simulation studies using the PRO II software had been performed
in order to establish the best operating conditions in the distillation unit. Concerning the
empirical models, a comparison between the Lockett (1998) and Carrillo et al. (2000) models
was done. Among the theoretical models, Olujic et al. (2004) was chosen for being one of the
most recent and robust. According to the authors, unfortunately, neither mass transfer
model was able to properly describe the base lube oil distillation. Olujic et al. (2004) model
yielded underestimated area values, by using Ondas correlation (Onda et al., 1968), but a
modified version proposed by Orlando Jr. et al. (2009) provided more realistic values for the
effective areas. It was concluded that the nature of the mixtures had no influence on HETP
deviations, pointing out that the low vapor flowrate inside the column was the most
influential variable. Large deviations varying from 27 to 70% were obtained for all the
mixtures and using all the methods.
Finally, Li et al. (2010) used a special high-performance structured packing, PACK-13C, with
a surface area of 1135 m2/m3 and the first stable isotope pilot-scale plant using structured
packing was designed. The height and inner diameter of the distillation column were 20 m
and 45 mm, respectively, and the height of the packing bed was 18 m. The raw materials
utilized were only high purity CO gas and liquid notrogen. When the F-factor changes from
0.18 to 0.90 m/s, the number of theoretical plates per meter decreases from 30 to 20. The new
structured packing was a combination of the advantages of structured and random packing,
as showed in Figure 6. The inclination angle was 45, the height of corrugation was 2.5 mm,
the porosity was 0.77 and the silk diameter was 0.085 mm.
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3. Conclusions
The use of packed columns for continuous contacting of vapors and liquids is well
established in the chemical industry, nowadays. The design of the columns require a
knowledge of the height of a transfer unit and this chapter had as main objective the
description of the present correlations, relating their advantages and disadvantages, for
random and structured packing.
Among the researches encountered in the literature and cited in this chapter, it is important
to have a model that describes the fluid dynamic relationships in packed columns with
countercurrent flow of the gas and liquid phases to describe up the flood point. It is so
important because above this point, the liquid accumulates to such an extent that column
instability occurs. The disadvantage of some correlations relies on the fact that many
parameter characteristics is only obtained graphically, what introduces deviations in the
calculation of areas and HETP.
For the distillation in packed columns, it was ascertained that the resistance in both phases,
liquid and vapor phases, should be taken into account in the HETP evaluation.
About the packing, new random and structured packing have been studied, but the
difficulty in HETP representation remains the problem, due to the fact that it is so difficult to
find a correlation that covers all systems with different physical properties and different
nominal sizes of the packing.
Moreover, normally, HETP is substantially constant over a wide range of vapor flows; on
the other hand, vapor flow varies increasing or decreasing the mass transfer depending on
the liquid phase. Because of that, HETP is not constant along the column and it is convenient
to define one value that which may be used for design purposes. Due to these factors, the
correlations proposed, empirical or theoretical, do not reach the real value of HETP for any
system studied.
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Finally, to better evaluate HETP, it is also important to choose a thermodynamic model that
can represent the behavior of the liquid-vapor equilibrium and complex methodologies to
calculate the theoretical number of stages.
4. Nomenclature
dP nominal size of the packing
inclination ratio between the equilibrium and operation straight
fraction of surface used for mass transfer
P pressure of the system
G mass flow of the phase
GL liquid mass flow
GV vapor mass flow
G - V gas or vapor rate
L liquid rate
M molecular mass
ML molecular weight of liquid
MV molecular weight of vapor
density
H height representation of the mass transfer unit
HG HV height of gas-side phase transfer unit (m)
HL height of liquid-side phase transfer unit (m)
HOG - HOV height of an overall gas phase transfer unit (m)
gC - conversion factor between strengh and mass
CaL capilar number
CfL coefficient for effect of approach of flood point on liquid-phase mass transfer
Cpk packing characteristic
h operating holdup - m3/m3
c void fraction
corrugation angle
angle with the horizontal for falling film or corrugation channel
- contact angle
g gravity acceleration
R universal constant of the gases
T absolute temperature
S side dimension of corrugation m
uLs - liquid phase superficial velocity m / s
uGs vapor phase superficial velocity m / s
L liquid viscosity kg / m.s
v G vapor viscosity kg / m.s
w water viscosity - kg / m.s
L - liquid density kg / m3
v vapor density - kg / m3
w water density - kg / m3
void fraction of packing
- packing parameter (function of packing type, size and GL)
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FrL
uL2
Sg
WeL
uL2 LS
gc
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ISBN 978-953-307-619-5
Hard cover, 306 pages
Publisher InTech
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Mass Transfer in Chemical Engineering Processes, Dr. Jozef Marko (Ed.), ISBN: 978-953-307-619-5,
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MCB 137
W INTER 2002
Saturating kinetics
Many kinetic systems obey the same reaction scheme:
Enzyme kinetics:
k1
k2
E+S
ES E + P
k -1
k1
k2
CmembS
Membrane Transport Carrier, C:C memb + Sin
C memb + Sout
k
(1)
(2)
-1
k1
k2
RS
Ligand-Receptor Binding: R + S
Action
k -1
(3)
All of these lead to the same rectangular hyperbola that describes Michaelis-Menten kinetics (c.f.
Appendix):
Y=
YmaxS
KM + S
where Y = k2 (ES)
(4)
k2 (ES) represents the velocity of the enzyme catalyzed reaction, rate of transport, or action of
1
drug/hormone. Ymax = the maximum value of Y, and Km = the value of S when Y = 2 Ymax. The
equation and its properties are derived in most biochemistry texts1 ; the derivation is sketched in the
Appendix. The constant Km is given by
Km =
k -1 + k 2
k1
(5)
If we assume that the overall reaction rate is limited by the second reaction, i.e. the second reaction
is a bottleneck (i.e. k1 >> k2 ) then
Km =
k -1
k1
(6)
See, for example: Stryer, L. (1995). Biochemistry. New York, W. H. Freeman. pp 192-195.
Northrop, D. (1998). On the meaning of Km and V/Km in enzyme kinetics. J. Chem. Edu. 75(9): 1153-1157.
MM KINETICS
Exercises
Use Madonna to plot Equation (1) by writing the equation for Y directly into the Equation
Window and setting S = TIME. Use the BATCH mode so that you can plot several different
curves with different parameters. Start by holding Km constant at 10 mM for different values of
Ymax, and show that Y = Ymax/2 only when S = Km.
Next hold Ymax fixed at 10 and allow Km to vary. The higher the Km the slower the rise in Yi.e.
the longer it takes to get half way. In fact, Km = Y1/2.
nS + R
Sn R 2 Action
k -1
(7)
leads to
Y=
YmaxSn
n
(K m ) + Sn
(8)
Exercises
1. Plot this equation for different values of the parameters. Show that Ymax and Km retain the same
significance as before(Ymax = the maximum value of Y, and Km = the value of S when Y =
1
2 Ymax), and that the larger the exponent, n, the larger the initial delay and the steeper the rise
once it starts.
2. An inhibitor reacts with the with a mediator (enzyme, carrier, or receptor) and deactivates it. This
reduces the total number of available mediators and leads to:
YmaxK nm
Y= n
Km + Sn
(9)
Plot this equation as before for different values of the parameters.. Show that Ymax and Km
retain their significance as before (Ymax = the maximum value of Y, and Km = the value of S
when Y = 1/2 Ymax), and that larger the n the larger the initial delay and the steeper the fall
once it starts.
-2 -
MM KINETICS
Stiff systems
One of the most important methods of simplifying a
complicated system is to separate the processes into
fast and slow variables. The term arose from
mechanical systems where stiff springs respond
very fast, while weak springs respond much more
slowly. Then the displacement, z(t), can be broken into
an initial fast regime, followed by a long-time
slow regime. In many situations, we dont care
about the initial transient, but only on the long-time
behavior. This is frequently the case in biochemical
systems, where some reactions are fast and others are
slow. The classical example is the Michaelis-Menten
system, which we study below.
Consider the simple system:
d/dt (X) = Y - 2*X,
INIT X = 1
d/dt (Y) = -100*(Y - X),
INIT Y = 0
(10)
Y(t) settles to its final value very fast, while X(t)
decays much more slowly.
Exercise
Use the Rosenbrock Stiff solver with DT = 0.01
and DTMAX = 0.5 to solve the system (10).
Notice that y(t) rises very fast at the beginning (zoom in and see!), and thereafter changes slowly,
along with x(t). Suppose y changed so rapidly that it was always near its steady state: dy/dt = 0.
They you could solve the second equation for y = x and substitute it into the first equation for x, so
that it became dx/dt = -2x+x = -x. To see how good this approximation is, define a third variable, z
by dz/dt = -x and plot it along with x and y.
Now solve the same system using the Euler method. Turn on the data points with the button () and
see how many more steps Madonna has to take to get a solution.
k1
E +S
C 2 E + P
k -1
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MM KINETICS
These reactions can be written as the following set of differential equations:3
dE
= k -1C + k 2 C - k1E S
dt
dS
= k -1C - k1E S
dt
dC
= k1E S - k -1C - k 2C = k1E S - (k -1 + k 2 )C
dt
(11)
dP
= k 2C
dt
An important common situation is when the enzyme, E, is saturated; i.e. it is working as fast as it
can, so that k-1 >> k2, so that k2 is the bottleneck. Then the concentration of the ES complex is
nearly constant, so that we can set dC/dt 0, and C can be eliminated so that the system reduces to
a single equation for the velocity of the reaction, V = -dS/dt:
V =-
dS
V S
= - max
dt
Km + S
(12)
Vmax!S
k -1 + k 2
. The function V = Km!+!S is the Michaelis-Menten
k1
hyperbola. Km is the value of S when the velocity of the reaction is half its maximum, Vmax, and the
slope of the V(S) curve is Vmax/Km.
where Vmax = k 2E Total K m =
Exercise
Simulate the Michaelis-Menten equations (11) in Madonna using
k1 = 0.005, k2 = 0.005, k3 = 0.1
INIT S = 100, INIT P = 0, INIT E = 10, INIT C = 0
First use the Euler method with DT < 0.01. Then switch to the Rosenbrock (stiff) solver with
DTMIN = 1e-6, DTMAX = 1, DTOUT = 0, and TOLERANCE = 1e-4. Use the Show Data button
() on the graph to compare how efficient this integration method is to the Euler and Runge-Kutta.
Use the Chemical Reaction Module (Menu: Model > Modules > Chemical Reactions) to
simulate the Michaelis-Menten system.
Not all of the differential equations are independent: adding the first two equations yields: E + C = ETotal (the total
amount of enzyme is constant). Also, the last equation for P(t) is completely determined once C is known.
Therefore, the four differential equations (11) can be reduced to only two independent differential equations.
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