Sap Ewm Tutorial
Sap Ewm Tutorial
Audience
In SAP EWM all goods movement are controlled by the warehouse management system
that provides you the tools to monitor warehouse activities. This tutorial has been prepared
for all those professionals who wish to learn the fundamentals of SAP EWM and to execute
it in practice.
Prerequisites
It is a straightforward and simple tutorial which the readers can easily understand. The
conceptions are explained here with a basic knowledge of how a company or an
organization deals with its Warehouse Management System. However, it will help if you
have some prior exposure to vendor management inventory, resource optimization, value
added services and other related activities.
SAP EWM
Table of Contents
About the Tutorial .................................................................................................................................... i
Audience .................................................................................................................................................. i
Prerequisites ............................................................................................................................................ i
Copyright and Disclaimer ......................................................................................................................... i
Table of Contents .................................................................................................................................... ii
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6.
SAP EWM
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SAP EWM
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SAP EWM
SAP EWM
Using SAP EWM, you can control the warehouse activities like picking, posting and
managing storage bin and good receipts.
You can set alert for changed data before goods receipt from EWM to the ERP
system, reversal or correction of the goods receipt from EWM to the ERP system
and an inbound delivery split from EWM to the ERP system.
You can perform deconsolidation of handling units which contain different products
before putting them away in different storage sections.
You can determine storage concepts using slotting for products and optimize
arrangement of goods warehouse automatically.
It allows you to manage and track vehicles as well as other transportation units
from the yard check-in to yard check-out, including movements and other tasks
within the yard.
SAP EWM also includes storage and handling of hazardous substances and their
transportation in accordance with the regulations from SAP Environmental Health
& Safety EHS.
In SAP EWM, you can also plan labor times and resources more effectively and
hence you can make your Warehouse efficient by managing key resource
management tasks effectively.
In SAP EWM, you can use Warehouse cockpit that allows you to display warehouse
key figures graphically and to evaluate or monitor activities using defined chart
types.
You can use cross-docking that allows you to perform transportation of handling
units across different distribution centers or warehouses till they reach final location
in the Warehouse.
SAP EWM
It is considered as a separate application and shares the same server with the SCM
applications. You can also run SAP EWM in its own SCM environment which is suitable to
get improved performance.
Communication Method
SAP ERP and EWM are closely integrated with each other for transfer of transaction and
master data. There are two different ways of communication.
Core Interface (CIF): Core interface is one of the common method for communication
between SAP SCM system and SAP Advanced Planning and Optimization APO. Master data
maintained in ERP system like customer, material and vendor which are available in ERP
system are transferred to EWM system use Core Interface CIF communication.
SAP EWM
/SCWM/MON
/SCWM/PRDI
/SCWM/PRDO
RF Environment
/SCWM/RFUI
/SCWM/LS01
/SCWM/TO_CONF
/SCWM/MAT1
SAP EWM
In SAP ERP, a warehouse number is used to represent the physical warehouse where all
the material is stored. A Warehouse number is a 3 or 4 character field in Warehouse
management or EWM respectively. Warehouse numbers are created in the ERP system
and to activate it, you use a combination of plant and storage location assigned to this
plant with the respective warehouse number.
Storage Type: There are different types of storage where products are physically
stored in a warehouse such as open storage, goods issue and goods receipt, racks.
Storage Section: This is a part of storage type and represents a group of bins
with same characteristics. Commonly used storage sections are fast moving or slow
moving items, etc.
Storage Bin: The Storage bins represent the physical location of storage space
where the products are stored in Warehouse. They are at the lowest level of the
organization structure and when you store an item in a Warehouse you need to
mention its exact location.
SAP EWM
Activity Areas: Storage bins are further categorized in this activity area. It
includes activities like picking, put away or a physical inventory. As per the activity,
you can assign the same storage bin to multiple activity areas.
Quant: The quantity of goods in the storage bin is represented by Quant. The quant
is used for managing inventory in storage bin.
How to Create Storage Bins and Block them for Put Away?
To create a Storage bin, you can use T-Code: /SCWM/LS01 or
Navigate to the Extended Warehouse Management -> Master data -> Storage Bin
-> Create Storage Bin.
SAP EWM
SAP EWM
Enter your Warehouse number and Storage bin as per the requirement -> Press Enter as
shown in the following screenshot.
SAP EWM
Enter the Storage type and Storage section as per the requirement and then click on the
Save icon as shown in the following screenshot.
Now to lock this Storage bin for put away, go to the Status box and select Putaway block
at the bottom -> Save your entry.
SAP EWM
You can also remove the put-away block by going to Warehouse monitor again.
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In the ERP system, you have master data which includes the details of the customer,
vendor, plant and shipping point which are also used by the SCM. At the time of data
transfer using CIM, this data is copied to the corresponding to SCM master data. For
example, the location.
The master data that is transferred from the ERP system to the SCM system consists of
fields like material description, unit of measures, weight volume details, etc. The product
and location master data is used in all the applications of the SCM.
An integration model is created to perform data transfer, you can define master data type
and selection criteria to find the material master data. Once this model is created you need
to save and execute the model. To perform data transfer to the SCM system, you have to
activate the model.
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Enter the Product number and press Enter as shown in the following screenshot.
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Click on WM Execution -> Continue
The next step is to select the pilferable flag filed -> Enter -> Yes in popup window
You will get a confirmation that the material has been changed.
To confirm that this flag is transferred to the product master in the SCM, navigate to
Extended Warehouse Management -> Master Data -> Product -> Maintain
Product.
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Enter the Product as shown in the previous screenshot and then check view Global data.
Click on Display.
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Go to the Warehouse data tab and enter the following details for the product master:
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After entering the details, click on the save button.
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In this chapter, we will discuss regarding the different structure elements that are available
in SAP Extended Warehouse Management.
Warehouse Number
Storage Type
Storage Section
Storage bin
Activity Area
The highest unit in a Warehouse is the Warehouse number and the smallest unit is a
storage bin. A Storage Bin tells the exact location of a product in a warehouse.
Warehouse Number: Each warehouse consists of a warehouse number which is at the
highest level in a warehouse management system. Each warehouse number consists of a
sub structure that maps the warehouse relationship.
Storage Section: This is a part of storage type and represents a group of bins with the
same characteristics. The commonly used storage sections are fast moving or slow moving
items, etc.
Storage Bin: The storage bins represent the physical location of a storage space where
the products are stored in a Warehouse. They are at the lowest level of organization
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structure and when you store an item in a Warehouse you need to mention its exact
location.
Activity Areas: Storage bins are further categorized in activity areas. It includes activities
like picking, put away or a physical inventory. As per the activity, you can assign the same
storage bin to multiple activity areas.
Quant: The quantity of goods in a storage bin is represented by Quant. The quant is used
for managing inventory in a storage bin.
Storage Types
There are different types of storage where products are physically stored in a warehouse
such as
Open storage
Goods Issue
Goods Receipt
Racks
Pick Point: Goods are packed when a goods pick-up process is performed.
Apart from the above mentioned, there are storage types like Yard, Doors, Staging Area
and many more.
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A work center in a Warehouse is assigned to a storage type and a physical unit to perform
packing, deconsolidation or weighing activities. Storage type assigned to a work center
has a role of the work center, pick point or pick point and identification. You can also
configure more than one work center in a storage type.
A Work Center can be used for the following processes:
Packing
Deconsolidation
Counting
Quality check
It is also possible to combine work centers into work center groups. This allows you to
send individual products to a work center group.
Deconsolidation
Packing
Quality Inspection
Warehouse #
Storage Type
Inbound section
Outbound Section
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To define a work center, navigate to the Extended Warehouse management -> Master
Data -> Work Center -> Define Work Center.
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Storage Type
Inbound Section
Outbound Section
Choose Enter
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A Warehouse process type is used to define the activity or movement of each process in
a warehouse. It deals with each warehouse process like packing, good receipt, good issue
and is assigned to each warehouse task document.
Example
For simple movements, warehouse process type defines the storage type and bin for the
movement of goods. Warehouse process type is defined at the point of creation of the
warehouse document or in separate step.
All warehouse process types are further grouped into warehouse process categories.
Warehouse process categories are used to define the goods movement in a warehouse.
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There are different warehouse process categories that are predefined in the EWM system:
Stock Removal
Putaway
Internal Movement
Physical inventory
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This involves goods shipping and receiving and they are stored in a warehouse. Receiving
goods process starts in the ERP system when a purchase requisition is detected and
purchase order is created. A purchase order consists of the quantity of material and store
and plant location. There are two ways to handle a purchase order request, which are:
First is to send the purchase order to supplier for goods delivery and once goods
are received, goods receipt is posted.
Other way is to receive an announcement from supplier about the goods arrival
as per purchase order request.
When a purchase order is created, you can set a CTRL key to enable notification from
supplier. When you set the control key, an inbound delivery must be created on the basis
of the purchase order. When a control key is set and an inbound delivery is not created,
you can put the goods receipt.
An inbound delivery contains the information about the goods arrival, quantity of goods,
store and plant location. The system checks the combination of the plant and storage
location to check if the warehouse is in the EWM and then the system replicates an inbound
delivery notification in the EWM system.
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An Inbound Processing includes:
Quality Inspection
Process Flow
Whenever you make any changes in the inbound delivery document, these changes are
reverted in the ERP system. The status of the inbound delivery is updated as per goods
delivery. If the status of an inbound delivery document is execution completed, it shows
proof of delivery in the ERP.
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Using serial numbers, you can easily track the location of goods in the warehouse. A serial
number can be used to identify the vendor and receiver details who has sent and received
goods in a warehouse.
A serial number is a series of characters that have been assigned to each product in the
warehouse so that it remains separate and are identified in the warehouse system. You
can use serial numbers up to a length of 30 characters in an EWM system. However, SAP
recommends to use a maximum of 18 characters to make it compatible with the ERP
system.
Sales General Plant: This serial number profiles are used in the ERP system and
must be defined to use serial numbers in the delivery documents for goods issue
or receipts.
LES Serial Number: This is maintained in the product master data view.
When you click on the WM execution, you need to select serial number profile which is
sent to SCM system and is used in EWM.
A serial number profile is maintained in the ERP or in the EWM system. There are four
types of serial number requirement available in the system:
Serial Number for Document items This serial number is used for returns.
When a customer complains about a product and return is raised, you can perform
a check if this is the same product that is supplied to him. This serial number is not
used for other warehouse tasks.
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The Value Added Services define the product processing to be performed in a warehouse
and includes activities like packing, labeling, assembling, etc.
To perform interim steps in the goods issue or goods receipt, you can use storage control
to perform interim steps.
In the following illustration, you can see the process flow of the Value Added Services in a
warehouse function:
Order Header
Items
A VAS order can be printed for employee use to inform what VAS activities has to be
performed and on which product.
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An auxiliary product posting includes use of other products like packing material, hangers,
oil, etc. and quantity of these products used to perform VAS.
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Enter the following details and then click on Execute.
Warehouse #
Work Center
Go to VAS oiling tab -> select the End button w/o variances in right frame on VAS
Activity and Items tab.
Select Handling unit -> Confirm Process step for HU.
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SAP EWM
The goods issue process in extended warehouse management starts with outbound
delivery request. When an outbound delivery document is created, this process starts in
the ERP system. For items that are relevant in the EWM, delivery document is replicated
in the SAP EWM system.
A warehouse process type is defined for each line item when an outbound delivery request
is created. This process type is used in picking warehouse task.
For goods issue, the following things are required:
Activity Pick
To perform this, the system determines the source location of the goods to be picked from.
To configure this, the following steps have to be performed.
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Warehouse Number
Stock Removal control indicator (This is taken from the product master)
Quantity Classification
Stock Type
Stock Usage
Hazard rating
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Click on New entries and enter the following details:
Warehouse #
Select the entry and click on Assign storage type to storage type search sequence
Click on Save
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Denial Scenario
When an outbound delivery request is created, EWM system does not create a warehouse
task or task is created with a partial quantity, this is called as the Denial scenario.
The following are the common denial scenarios in a warehouse while processing a goods
issue:
When a warehouse task cant meet the quantity requested in the outbound
delivery request, the system can be configured to raise a pick denial.
To configure EWM for pick denial, navigate to Extended Warehouse Management ->
Goods Issue Process -> Pick Denial -> Activate pick denial at warehouse number
level.
In the next window, find your warehouse in the table and select the activation checkbox.
Click save and exit.
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Layout Oriented
Process Oriented
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On the left side, select the external storage process step.
Click on the New Entry and enter new external process steps.
Click on the save button at the top.
Once this is created, you need to assign the external process step to storage process and
warehouse #. To do this, go to Storage process definition dialog box and click on New
entries at the top.
In the next window, enter warehouse #, storage process and other details and press
ENTER.
Click on Assign Storage Process Step -> New Entries.
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Enter the new external process steps and click on save button.
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The deconsolidation function can be used to divide handling units across different putaway
handling units. This is required when the deconsolidate handling unit contains different
products and these products has to be put away in different storage sections.
This is defined under consolidation groups for storage control.
Navigate to Extended Warehouse management -> Goods Issue Process -> Define
Consolidation Group.
The activity areas for the products within an HU are the same, but the
consolidation groups are different.
The activity areas and consolidation groups for the products within an HU are the
same, but the maximum number of warehouse tasks for the HU has been
exceeded.
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This module is used to manage picking, packing and transportation of goods in the activity
areas in the warehouse. This can be used in RF environment commonly and process flow
is same as for the standard RF process. In pick, pack and pass goods are moved from
activity area to activity area till it arrives at destination point in the system.
Pick, pack, and pass can be used in two ways:
System Controlled
User Controlled
You need a warehouse order creation rule that supports the top warehouse order creation
for the pick, pack, and pass process. The creation categories for this are:
System-driven
For the system-driven option, the sequence of the warehouse orders in the top warehouse
order is determined according to the sort sequence of the assigned in the configuration
settings for joining the activity areas.
User-driven
For the user-driven option, the sequence is manually determined during the execution,
which means it can also be done by the Material Flow System (MFS).
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SAP EWM
Replenishment is defined as the movement of goods from the warehouse to the shipment
locations. In SAP EWM, you can use predefined techniques for replenishment of storage
bins. There are different replenishment control fields defined at the storage type level or
storage bin level. The data for control fields can be entered manually in the system or you
can use slotting process to define these fields.
Following are the common control fields for Replenishment:
Replenishment quantity
After the replenishment control data has been entered or determined, replenishment
processing can begin. The replenishment control type is assigned to the storage type in
Customizing. Some of the replenishment control types require additional settings in
Customizing.
Types of Replenishment
Following are the different types of replenishments in SAP EWM.
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Enter the following details:
Product#
Warehouse #
Storage type
To check the warehouse product master data and check which fixed bin is assigned to it.
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Navigate to Extended Warehouse Management -> Master Data -> Product ->
Maintain Warehouse Product.
Enter Product #, Warehouse Number E100 and Party Entitled to Dispose SPCW. Click on
change or Create.
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Storage type
Min quantity
Unit of measure
Maximum quantity
Once these details are entered, click on Adopt data and save your warehouse product.
The next step is to check warehouse task for replenishment. Navigate to EWM ->
Monitoring -> Warehouse Management Monitor.
Enter the warehouse # and the monitoring type, once done, click on Continue.
Go to Stock and bin -> Double click physical stock.
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Enter the product number and click on Execute.
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Replenishment strategy
Warehouse #
Product #
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To confirm the warehouse task #, go to EWM -> Execution -> Confirm warehouse
task.
Change the selection criterion to Warehouse Task, enter the warehouse task number in
the search field and select Execute Search.
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To perform financial accounting and tax regulations, you may need to perform accurate
inventory to get the value of an inventory in warehouse. Physical inventory process deals
with counting physical inventory of a warehouse and to get counting results.
Product Specific
You can perform physical inventory in EWM on the following stock types:
Continuous: This can be executed anytime during the physical period year.
Ad-hoc Inventory
Ad-hoc Physical Inventory is a type of continuous physical inventory and it can be executed
anytime during the fiscal year. You can perform an ad-hoc physical inventory in various
scenarios, for example, if a product has been damaged. This procedure can be performed
at the storage bin level or it can be product-specific.
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Navigate to EWM -> Monitoring -> Warehouse Management monitor.
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Select Storage Bin in the Find field. Enter the storage bin from the previous step. Choose
Perform Search.
Select the checkbox for the Block Indicator. Then, select the line and choose Set Flag.
Choose Save.
Note: The Pl document number that was created (in the task bar the Pl document number
is followed by the current year).
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Slotting is a process in the EWM that helps to define the most suitable putaway parameters
such as storage type, section, etc. Slotting places the goods in a warehouse in the
manner that provides the most optimal storage and picking of goods.
Product Data
Packaging Data
Demand Forecast
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Optimizing Resources
You can perform various activities in SAP Extended Warehouse Management System for
optimizing resources.
Some of the key activities that can be performed are as follows:
Cross docking
RF framework
Labor Management
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Labor Management helps you to lower down the cost by making suitable use of resources
in managing warehouse activities. Labor management tool can be used to record and
measure employees productivity and you can also visualize reports in warehouse cockpit
based on key figures. Using Labor management, you can also compare productivity of the
warehouse employees.
In LM (Labor Management), you have to enter the master data processor which represents
the warehouse employee and is defined as a Business Role Processor.
Here are a few important factors in the Master Data Processor:
Process Steps
Rate
You can check the information related to the Processor in a Warehouse Monitor tab in the
EWM system. When you activate Labor Management in EWM, you can find additional nodes
in the Monitor Tab -> Labor Management.
Labor Utilization
This includes the following features:
Executed Workload
Planned Workload
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Direct Labor: This includes the time to perform warehouse activities like picking,
packing, put away, etc.
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Go to Identification tab and enter the Personal data
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In the LM attribute tab, enter the warehouse # and supply chain unit. In the Warehouse
assignment tab, select warehouse# line and then click on Create external step.
Enter the external steps as required. You can click on Insert row to add multiple rows.
Click on the save button and note down the processor number.
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The production in a warehouse is based on the production order. The production order
tells what needs to be produced and quantity and time of production.
When a production order is raised, all the components that are required for production is
listed in the bill of material. You need to stage the products for a production order.
Production Supply Area (PSA) is an area where products are staged in a warehouse.
There are different staging types that can be used, some of them are
Pick Parts
Crate Parts
Each PSA contains storage bin to stage the products for production order. Each PSA can
contain one or multiple storage bins.
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Enter the following details:
Material
You can select each material and choose Item for the details. The Prod.stor.location and
the Supply Area can be found on the tab Status/Lng text.
The next step is to create a control cycle production supply. Go to Logistics -> Logistics
Execution -> Master Data -> Warehouse -> Production Supply -> Control cycle
production supply -> Create.
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Plant
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Enter the Staging Indicator and click on save.
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Expected receipts are used to create inbound deliveries. You can also create a goods
receipt in the EWM system without an inbound delivery.
These documents can be created and transferred using the following two methods:
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In the area Selection Time Period activate Free Interval and enter a date 2 weeks in the
future in the Field to Period. In the area Technical Settings choose the option Delete and
Create.
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Click on Execute and you can see that expected goods receipt documentation is successful.
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Enter the Production Order number and click on the Search button.
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Cross Docking allows you to reduce the costs of goods transportation in a warehouse and
shorten the time needed for delivery. Cross docking only creates one movement GR
Zone to GI Zone and can only be used if the stock for removal is not determined by First
in first out.
There are different types of cross docking available in a SAP system:
Merchandise Distribution
Push deployment
Process
Create a purchase order and a sales order with the corresponding delivery documents.
Post the goods receipt and move the required quantity directly to the GI-Zone.
The next step is to create the inbound delivery.
To do this, go to Easy Access Menu of your ERP system: Logistics -> Logistics
Execution -> Inbound Process -> Goods Receipt for Inbound Delivery -> Inbound
Delivery -> Create -> Single Documents
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The next step is to create a Sales Order. For doing this, go to the ERP system -> Easy
Access Menu of your ERP system -> Logistics -> Sales and Distribution -> Sales
-> Order -> Create.
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The next step is to create an Outbound delivery and confirm the outbound delivery order
number.
For doing this, navigate to the Easy Access Menu of your ERP system:
Logistics -> Logistics Execution -> Outbound Process -> Goods Issue for
Outbound Delivery -> Create -> Single Document -> With Reference to Sales
Order.
Create a Warehouse task using this outbound delivery number for picking.
Create and confirm the warehouse task for the inbound delivery. Note that two warehouse
tasks are created. Check the source and destination storage types.
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The next step is to post the goods issue for outbound delivery order. To do this, navigate
to Extended Warehouse Management -> Delivery Processing -> Outbound
Delivery -> Maintain Outbound Delivery Order.
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In SAP EWM, RF stands for Radio Frequency Mobile Data Entry that allows real time
communication between the warehouse employees and the EWM system.
The RF framework supports both browser based and GUI devices to connect to the SAP
system. You can create screen templates and merge them to a so called display profile.
This display profile is assigned to the presentation device.
The RF framework in SAP EWM system provides all the warehouse functionalities, which
are:
Loading
Unloading
Deconsolidation
Put away
Picking
Packing
Replenishment
Physical inventory
In the RF framework there are various functions that can be triggered through with
function keys, some of these are mentioned in the following table:
F5
F6
F7
F8
F9
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A Warehouse Monitor provides an option to monitor the tasks and to take necessary
actions accordingly. It is a centralized tool to manage all the activities in a warehouse.
The EWM Warehouse Monitor is a central tool for keeping warehouse managers constantly
up-to-date as to the current situation in the warehouse, and to enable them to initiate
appropriate responses in light of this situation. The warehouse monitor also contains alert
monitoring capabilities, which highlights the warehouse managers towards the actual and
potential problematic situations in the warehouse, and provide exception handling tools to
assist in the correction of these situations.
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To open the Warehouse monitor, select the Warehouse and monitoring type. You can select
SAP Standard Monitor.
You can similarly drill down to the lower-level nodes from the lower view area.
In the following screenshot, an example shows a display of resource management queue
data. There are different ways to be notified about alert situations.
For example: There are Alert Nodes in the Warehouse Monitor and then there are Alerts
in the SCM Alert Monitor.
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In storage bins the capacity checks are also available for warehouse doors
and staging areas.
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In this chapter, we will discuss in detail about the Inbound and Outbound Delivery and its
modules.
Vendor
Purchase Org
Company Code
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You can scroll to the bottom of the screen and the information is automatically filled.
Click on save at the top to save the PO and then the PO number is created.
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To see this purchase order, go to the diplay tab as shown in the following screenshot or
use T-code: me23.
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Now you can see all the details like the shipment, stock placement, etc.
Click on the save button and you will get the confirmation.
The next step is to go to the EWM system and see that this inbound delivery notification
is replicated in the EWM.
Login to the EWM system. Go to Maintain Inbound delivery notification as shown in the
following screenshot.
Select the warehouse number. If you want to change the default value, click on the default
value. Select the warehouse # and click on the tick mark.
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Perform a search using the purchase order created in the previous step.
To perform check in, check out in EWM, go to EWM system and use T-code: /scwm/cico.
You can perform checkpoint using various parameters.
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You can enter the transport unit or any of these parameters and can check the Vehicle
number, planned arrival and departure period, etc.
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To see yard movement, you can use T-code: /scwm/ymove.
As in the previous step, you can perform a search based on various parameters. Enter the
TU number and click on the Search button.
In a similar way, you can perform unload task using Transaction Code: /scwm/unload
and perform a search on the TU number or any other parameters. The next step is to
perform deconsolidation and put up activity.
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