CAK36 Electrical

CAK16d SERIES
CAK36d SERIES
CAK40d SERIES
FTL16d SERIES
FTL36d SERIES
FTL40d SERIES
CNC LATHES
CNC LATHES
CNC LATHES
CNC LATHES
CNC LATHES
CNC LATHES
INSTRUCTION BOOK
(For Electrical Unit)
CNC SystemFANUC 0i (Mate)-T
SHENYANG NO.1 LATHE WORKS

SHENYANG MACHINE TOOL CO., LTD
THE PEOPLES REPUBLIC OF CHINA
16d/36d/40d SERIES
INSTRUCTION BOOK
IT IS NECESSARY FOR YOU TO READ THIS BOOK CAREFULLY AND THOROUGHLY

BEFORE OPERATING THE MACHINE.
THE CHINESE VERSION OF THIS TECHNICAL DOCUMENT IN ENGLISH IS

REGARDED AS FINAL.
16d/36d/40d SERIES
INSTRUCTION BOOK
Explanations for product models mentioned in this Instruction Book:

CAK16d series: CAK1626di, CAK1626dj
FTL16d series: FTL1626di, FTL1626dj
II
16d/36d/40d
SERIES
CONTENTSERROR! USE THE HOME TAB TO APPLY TO THE TEXT THAT
YOU WANT TO APPEAR HERE.
CONTENTS
INSTRUCTION BOOK .............................................................................................................................................. 1
1 OVERVIEW OF ELECTRIC SYSTEM.......................................................................................................... 1
1.1
Arrangement Diagram of Electrical Equipment .............................................................................. 1
1.2
Table of Basic Performances of CNC System ................................................................................ 2
1.3
List of Motors Used for the Machine .............................................................................................. 3
1.4
Operators Panel of the Machine ..................................................................................................... 4
1.4.1 Arrangement Diagram of Operators Panel .......................................................... 4

1.4.2 Table of Functions of Operation Keys Board ....................................................... 5
1.5
Coordinate Axes and Setting of Coordinate System ....................................................................... 7
1.6
Code Table of G Commands ........................................................................................................... 9
1.7
Code Table of M Commands ........................................................................................................ 10
1.8
Table of T Commands ................................................................................................................... 11
2 FEEDING (POWER-ON) OF THE MACHINE.......................................................................................... 12

2.1
Major Technical Requirements of Electrical Unit of the Machine ............................................... 12
2.2
Basic Requirements before Power-on of the Machines ................................................................ 13
2.3
Check before Power-on of the Machines ...................................................................................... 13
2.4
Power-on of the Machine .............................................................................................................. 13
2.5
Power-on of CNC System ............................................................................................................. 14
3 OPERATION OF THE MACHINES.............................................................................................................. 15

3.1
Selection of Operation Mode ........................................................................................................ 15
3.1.1 Edit Mode ....................................................................................................... 15

3.1.2 Manual Data Input (MDI) Mode .................................................................... 15
3.1.4 Manual Operation Mode ................................................................................ 17
3.1.5 Feed Mode of Manual Pulse Generator .......................................................... 20
3.2
Cycle Start and Feed Hold ............................................................................................................ 20
3.3
Trial-running (Dry Running)......................................................................................................... 20
3.4
Lock Operation of the Machine .................................................................................................... 21
3.5
Operation of Optional Skip of Block ............................................................................................ 21
3.6
Operation of Single Block ............................................................................................................. 21
3.7
Limitation and Release of Over travel of the Machine ................................................................. 22
3.8
E-stop Operation ........................................................................................................................... 22
3.9
Operation of Lubricating Guideways ............................................................................................ 23
OPERATION OF HYDRAULIC SYSTEM , PNEUMATIC AND HYDRAULIC CHUCK AS

WELL AS HYDRAULIC TAILSTOCK....................................................................................................... 24
III
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SERIES
CONTENTSERROR! USE THE HOME TAB TO APPLY TO THE TEXT THAT
YOU WANT TO APPEAR HERE.
4.1
Start of Hydraulic System ............................................................................................................. 24
4.2
Operation of Hydraulic Chuck ...................................................................................................... 24
4.3
Operation of Hydraulic Tailstock.................................................................................................. 24
5 OPERATING FLOW DIAGRAM AND USERS PARAMETERS........................................................ 25

5.1
Operating Flow Diagram............................................................................................................... 25
5.2
Table of Users Parameters ........................................................................................................... 26
6 ELECTRICAL MAINTENANCE AND ADJUSTMENT OF THE MACHINE ................................. 27
IV
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ERROR! USE THE HOME TAB TO
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1 OVERVIEW OF ELECTRIC SYSTEM
1.1 Arrangement Diagram of Electrical Equipment
Operators panel of the
machine
CNC System
Spindle encoder
Return reference point

Limitation switch
Device of lubricating
guideways
DC Control board
Hydraulic solenoid valve
Motor for indexing turret
AC Control board
Motor for cooling pump
Motor for lubricating

pump of headstock
Hydraulic motor
Servomotor of X-axis
Servo drive unit
Servomotor of Z-axis
Converter
Spindle Motor
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1.2 Table of Basic Performances of CNC System
Main Performance
Target
CNC system
FANUC 0i-Mate T
Min. command unit
0.001mm
Max. programming size
9999.999mm
Capacity of workpiece program
256 kB
Absolute/Incremental program
X,Z / U,W
Straight/Circular interpolation
Metric thread
End of threading
Fix cycle
Combination cycle
Subprogram call
Reversion of Metric and Inch
Tool compensation
Tool tip radius compensation
Feed/rev., feed/min.
Control of constant linear speed
Clearance compensation
Compensation of pitch error
Parallel shift of workpiece coordinate
Return reference point
Protection of software over-travel
RS232C Communication
Display device
LCD
Feed drive device
FANUC iS Servomotor
: Basic function
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1.3 List of Motors Used for the Machine
No.
Name
Spindle motor
Specification
Remarks
YVP132M-33-B5,5.5kW/7.5kW For 36d/40d (380V)

1450/ 2800 r/min
YVPH132M-33-B5,5.5kW/7.5k For 36d/40d (220V)
W
1450/ 2800 r/min
YVP112M-50-B5,4 kW
For 16d
1500 r/min
Motor for indexing

4-station turret
2
Motor for indexing
6-station turret
Motor for cooling
3 pump
YLJ-1-50D 1 Nm
1400 r/min
YLJ-3-6
1000 r/min
AYB-25
90 W 2800 r/min
4 Hydraulic motor
Y90L-6
1.1k W
3 Nm
1000 r/min Optional
FANUC 8 / 3000 iS
5 Servo motor for X-axis 1.2 kW
FANUC 8 / 3000 iS
6 Servo motor for Z-axis 1.2 kW
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1.4 Operators Panel of the Machine
1.4.1 Arrangement Diagram of Operators Panel
1. Display and keys board of CNC device Operation keys board of the machine
2. Machine tool operator Panel
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1.4.2 Table of Functions of Operation Keys Board
(Diagram 1)
No.
Symbol
No.
Symbol
Name
NC ON
Power-on of CNC
system
Feed override switch
NC OFF
Power-off of CNC
system
Emergency stop button
1
2
Name
0
90
Feed hold switch
Data protect switch
70
30
Cycle start
80
20
10
Handwheel pulse
generator
60
40
50
Spinde override Switch
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(Diagram 2)
No.
Symbol Name
No.
Symbol Name
Edit mode
20
Negative jogging of Z-axis
MDI mode
21
Positive jogging of Z-axis
Auto mode of storage program
22
Manual rapid speed
Manual feed mode
23
Start/stop of hydraulic device
X axiS Handwheel pulse feed

mode
24
Manual tool selection
Return zero
25
ON/OFF of coolant manually
Min. unit of handwheel pulse

G00 speed F0
26
ON/OFF of manual lubrication
Handwheel pulse unit 0.01mm

G00 speed override 25%
27
Manual spindle forward
28
Manual spindle reverse
Handwheel pulse unit 0.1mm

29
Manually stop spindle rotating
30
Manual jogging spindle
31
Tailststock advancing and

withdrawing
32
Chip convey forward
33
Chip convey reverse
34
Chip convey stop
35
Manually reducing spindle

speed
36
Center frame
37
Program is run
10
11
12
13
14
15
16
17
Handwheel pulse unit 1mm

Auto Door protect switch
Z axiS
Handwheel pulse feed mode
Single-program segment
Optional segment skip
Locking of machine
Optional stop
Dry run
18
Negative jogging of X-axis
19
Negative jogging of Z-axis
38
X axis reference point

indicate.
Z axis reference point
indicate.
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1.5 Coordinate Axes and Setting of Coordinate System
The machine has two feed axes and adopts transmitting structure for AC
servomotor to drive ball leadscrew to obtain plane continuous path movement.
Longitudinal feed axis is in parallel with spindle and it is called Z-axis (feed), and
direction pointing at tailstock is positive direction.
Traverse feed axis is perpendicular with Z-axis and it is called X-axis (feed),
direction of away from workpiece is positive direction.
In order to describe moving position and moving path of tool tip, first, it is
necessary to establish a coordinate system on a certain point on workpiece which
is chucked on the machine, then, edit program workpiece to be turned according
to certain rules and on the basis of tool movement path. The two axes of
workpiece coordinate system are separately parallel with two feed axes of the
machine. The axis parallel with longitudinal feed axis is called Z (coordinate)
axis, and that parallel with traverse axis is called X (coordinate) axis. Direction of
coordinate axis is always in keeping with that of feed axis.
Point coordinate (XZ) is referred to as absolute coordinate. Using absolute coordinate to
program is called absolute programming. To use absolute programming, first, it is necessary
to set coordinate system, that is, set the origin of coordinate system to a specified position. In
normal case, z-axis is set on the rotary center of spindle and X-axis is set to position on
chuck endface, workpiece endface, etc..
Point S shown in the right lower figure on last page is a original position for turning.
Coordinate value set by G50 is the coordinate value of the point S. Point R is reference point
of the machine.
Programming mode of not using absolute coordinate and displacement amount of
using new aim position to present position is called incremental programming. In
general, there are two methods to obtain incremental programming. The standard
method of the machine is (U, W) address mode; U is increment of x-direction; W
16d/36d/40d SERIES
is increment of X-direction.
For this machine, both the absolute programming and the incremental
programming can be used, and combination programming is also used.
Diameter programming is used in the direction of X-axis of the machine,
therefore, programmed value X (U) is two times of practical coordinate value,
coordinate value of X-axis displayed on screen is also two times of practical
value, but movement amount of tool is only half of programmed value.
Direction commanded by circular interpolation G02, G03 is shown by the figure
in the last page.
Setting method of coordinates system:
Practical setting method and the position of reference point are as follows:
The first method:
Previously set X-axis and Y-axis value separately into Prm.1240. After returnning refernce
point, the system automatically establish a coordinate system. The reference point is (X ,Y) in
this coordinate system. Absolute coordinates display (X,Y) on position display.
When workpiece is taken on the machine, if O piont is considered as origin point, distance
that is measured is taken into Prm.1240, then, return reference point and establish workpiece
coordinates.
That is method that measures distance O point and reference point.
steps as follow:
Set 0 into Prm 1240. Return reference point. The absolute coordinate display (0,0).
Take turret near workpiece to touch with the endface of workpiece by manual, record the
Z-axis value, then the turret returns in X-axis direction.
Take turret near workpiece to touch with the circle of workpiece by manual, record the
X-axis value and dia.of workpiece.
Set x+ d,z+ L into Prm1240
Return reference point, display of absolut coordinate is value of Prm 1240. Now origin is
(0,0) that is established
Coordinate system is not set by command G50 after help of this method establishes it.
Only without accompanying or trouble, the position anywhere the tool moves tallies
with the position displayed by absolute coordinate, thereby, as long as without
interference, the tool can start program to turn workpiece at any position.
If set coordinate system by G50 after it is automatically set through returning
reference point, the coordinate system set by G50 is priority.
The Second method:
Edit command G50 in program.
Format: G50 X Z.
Select reference tool (Ex. Tool No.1)
Move the tool No.1 to nearby workpiece manually to cut endface of workpiece, then move
it away from the workpiece along X-axis direction. Reset (clear) the position coordinate W.
16d/36d/40d SERIES
Turn O.D. of workpiece manually. And then, move the tool away from the workpiece along
Z-axis direction. Reset the position coordinate U and measure value D of O. D. of workpiece.
Move the carriage manually until U=-D, W=-l are displayed.(L is a distance from
coordinates origin to trial-turning endface of workpiece.)
1.6 Code Table of G Commands
Code Group
Function
Remarks
G00
Positioning of rapid travel
G01
Linear interpolation
01
G02
Circular interpolation (CW)
G03
Circular interpolation (CCW)
G04
Dwell
00
G28
Reference point return
G32
01
Thread cutting
G50
00
Coordinate system setting/setting of spindle speed limitation
G65
00
Finishing cycle
G70
G71
Roughing cycle of external cylinder surface
G72
Cycle of roughing end face
G73
Canned turning cycle
00
G74
Cycle of drilling deep-hole on end-face
G75
Grooving cycle of on OD, ID.
G76
Combination cycle for thread cutting
Traverse canned cycle cutting
G90
01
G92
Canned cycle cutting of threads
G94
End-face canned cycle cutting
G96
Constant linear speed control
02
G97
Cancel of constant linear speed
G98
Feed / min.
05
G99
Feed / rev.
Notes: 1. G codes in Group 00 are non-model and they are valid only blocks in which they are
Specified.
2. Alarm occurs if G codes which are not listed in the table mentioned above are
specified.
3. Codes in a few different groups can be specified in the same block. The last code is
valid if codes in many different groups are specified.
4. The system is under this G code state when symbol shows switch-on.
5. The spindle can be set max speed by G50 when the system is under constant thread
speed.
6.Counter Clockwise of G02 and G03 is up to the reference.
7.G90G92G93G94 is relased by other G order except for G04 and G65.after that,
M-code,S-code,T-code will be used.
16d/36d/40d SERIES
1.7 Code Table of M Commands
Code
Function
M00
Unconditional stop of program
M01
Conditional stop of program
M02
End of program
M03
Spindle forward
M04
Spindle reverse
M05
Spindle stop
M08
Coolant ON
M09
Coolant OFF
M10
Chuck releasing
M11
Chuck clamping
M30
End of program and return to program beginning
M41
Low-speed
M42
Mid-speed
M43
High-speed
M52
Tailstock quill advance
M53
Tailstock quill withdraw
M70
Chip conveyor CW
M71
Chip conveyor stop
Remarks
10
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1.8 Table of T Commands

T commands are comprehensive commands of tool selection and tool compensation, and
they consist of T+4 digits.
FormatT
:Tool No., from 01 to max. tool number of turret, more than this max. number is
not allowed.
:Unit No. of tool compensation, from 01 to 32. 00 can be specified, which
presents cancel of tool compensation. Tool No. and tool compensation No. can be
freely combined. Each tool can use tool compensation unit of many groups.
Code
Function
T0100
Selection of tool No.1
T0200
T0300
T0400
T0500
Remarks
For turret with 6 stations

T0600
For example, select No.2 tool and ready for using tool compensation unit of group 3 to
compensate No.2 tool, it is necessary to edit statement T0203 at proper position of
program.
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FEEDING(POWER-ON)OF THE MACHINE
FEEDING (POWER-ON) OF THE MACHINE
2.1 Major Technical Requirements of Electrical Unit of the Machine

No.
Name of Equipment
General power of the machine
General current of
the machine
General fuse of
users power
supply
Power supply of
380V
Power supply of
220V
Power supply of
380V
Power supply of
220V
Specification
Remarks
15kW
40A
60A
50A
For more than 380V

the electrified wire
netting is the same
as that of 380V
70A
Wire system
Voltage of electrified wire netting
Allowed fluctuating range of voltage of

electrified wire netting
Harmonic
Unbalancing voltage
Interruption of voltage
10
Voltage drop
11
Frequency of electrified wire netting
3-phase 4-wire
Basic
Optional voltage
3-phase380V
220V/420V/440V/460V
Voltage: Stable voltage value is 0.9~1.1
times of rated volt.
Freq.: Stable freq. value is 0.99~1.01
times of rated freq. (continuous working
and for the short time working, the value
is 0.98~1.02 times of rated freq (short
time working).
Sum of distorted harmonic through 2-5
times is not more than 10% of root mean
square value of line volt.; for the sum of
distorted harmonic through 6-30 times,
not more than 2%
Composition of negative order and that
of zero order of 3-phase main voltage are
all not more than 2% of that of positive
order.
Continued time in interrupting of power
supply or zero voltage at any time during
the periodic of cycle of the power supply
shall not be more than 3ms, the interval
time of phase square shall be more than
1second.
Voltage drop shall not be more than 20%
of peak voltage of one period and
dropping interval time of phase distance
should be more than 1second.
Optional frequency:
50Hz
60Hz
12
Allowed fluctuating range of frequency

of electrified wire netting
1%
13
Temperature of working environment
045
14
Relative humidity
Less than 75%
15
Vibrationwhen operating
Less than 0.5g
12
16D/36D/40DSERIES
No.
Name of Equipment
Specification
Remarks
110V/200VA
24V/6.5A
17
AC 220V/18W
DC
18 Voltage /Capacity for CNC system
24V/100VA
AC
19 Voltage /Capacity of servo amplifier
210V/2.2kVA
2.2 Basic Requirements before Power-on of the Machines
16
AC
DC
Voltage /Capacity for illuminating
Control voltage
Feeding (power-on) of electrical system of the machine must employ 3-phase,

4-wire (3 phase wires and 1 PE wire) AC power supply. Section of feeder shall
not be less than recommended section, the end must be connected pressingly and
firmly by cold pressing terminal whose capacity is specified.
The special-purpose earth bolt set on the bed body of the machine must be
connected firmly and reliably with ground wire.
In order to prevent CNC system from interfering normal working high frequency
equipment, some equipments, such as welding machine, etc, are not allowed to be
connected nearby the machine.
2.3 Check before Power-on of the Machines
First switch-on
It is necessary to confirm if the power supply of feeding of the machine conforms
with requirements of section 2.1 and section 2.2.
It is necessary to confirm if protection ground wire is connected with earth bolt,
firmly and reliably, specified by the machine. And earthing resistor shall be less
than 10 ohms.
Check whether any of contactors, relays and connectors on the AC board and the
DC board is loose or flick off.
Check whether any of modules, insertion connectors of CNC system is loose or
flick off.
Check whether the breakers on the AC distribution board in the electrical cabinet
are all closed.
Check whether all electrical devices, cables and control pendant are loose, flick
away or damaged.
Check whether the belt cover door is well closed otherwise, the breaker QF0 of
the general power supply of the machine cannot be well closed.
2.4 Power-on of the Machine
The machine has been provided with feeding conditions after all checking jobs
mentioned above are completed and are confirmed no any trouble. Feeding procedures
13
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are as follows:
Switch-on of the breaker general power supply, after the motor for headstock lubricating
pump starts, the working lamp lights on.
It is necessary to confirm the phase sequence of the power supply at the first
time feeding, erroneous sequence of the power supply may result in a series of
troubles which should not occur, for example, tool post does not index, cooling pump
does not pump water. Headstock is not lubricated, hydraulic system has no pressure,
etc. , even component(s) may be damaged.
Simple method to judge the phase order
Observe whether in the oil window on the front of headstock lubricating oil flows on. If
there is oil flow, it shows the phase order is correct, if there is no oil flow and the
lubricating motor runs on normally, it shows the phase order is often not correct in the
first time feeding. In this case you should switch off users switch of power supply
(Attention: Not the general switch of the machine) Correcting method is to change
positions of two phases at the terminal of leading wires of external power supply.
2.5 Power-on of CNC System
Press the NC start key NC ON on the Operators Panel of the machine, a few seconds
later, the screen will be lighting and display concerned positions and command
information; All of the indicating lamps on the Operators Panel of the machine are
lighting, five seconds later, the display of tool No. and the display of step position will be
alternatively displaying, the indicating lights of the other keys charge to normal
displaying, the lubricating pump for lubricating guideways comes into work and starts to
timing, power-on of CNC system is completed and the CNC system comes into
operational able status. Wherever as long as NC switch-off button NC OFF is pressed,
the system is immediately switched off.
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OPERATION OF THE MACHINES
3.1 Selection of Operation Mode

Five keys shown in above figure are selection keys of operation mode and they are used
to select five operation modes of the machine, in any case, only one mode can be
selected, the indicating lamp whose operation mode is selected lights on. Only one
indicating lamp lights on in any case, others are not normal status.
3.1.1
Edit Mode
This mode is an operation mode to input, modify, cancel, inquiry and call turning
program of workpiece. Open the switch
of program protection before
inputting, modification, cancel of work turning program. In this mode, work program
does not run.
For the operating procedures in detail of edit mode, refer to theBEIJING FANUC
0i-MATE OPERATION MANUAL , please. For command codes used for
programming, please refer to sections 1.61.7 and 1.8 of this Instruction Book.
3.1.2
Manual Data Input (MDI) Mode

Under this mode, entry the paragraph of program from the keys board of CNC system,
then, pressing the cycle start key to execute it. In general case, this mode is used to
execute simple measuring operation.
Operating steps of MDI are as follows:
Press
key, with indicating lamp lighting, and coming into MDI operation
mode.
Press PRGRM key on the CNC key board.
Press PAGE displaying page with MDI on the left upper on screen.
Press the INRUT keys through word character keyboard of CNC, displaying
input command words on the right half part of screen.
Press the Cycle Start key
after all command words are input, the indicating lamp
of this key will light on. Programs come into executing status. The indicating lamp
goes out after the programs are completely executed, program commands are
canceled with them.
It is necessary to reentry the commands in the same if they need to be executed
again. Only one program segment block can be executed one time.
During executing, it is necessary first to execute operation of turning reference point
if there is displacement command.
It is necessary to modify parameters of the system under this operation mode!!
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3.1.3 Auto Operation Mode

Auto. operation mode is a mode which controls the machine to perform continuous and
automatic turning according to commands of programs.
This operation mode is also referred as stored program operation mode because the
programs executed by automatic operation (that is, work programs) are stored in the
storage of CNC system before cycle start.
It is necessary to measure compensation value of each tool accurately by help of
correct correcting tool method before starting automatic operation cycle, and then, set
the measured compensation value in tool compensation unit which is specified by
program.
It is necessary to move the turret exactly to the start position specified by work
program before starting automatic operation cycle.
If returning reference point operation is correctly executed before starting
automatic operation cycle (the lamp for reference point is not flashing), it is
recommended that operator record the machine coordinate at turning start point, this is
very useful to deal with possible emergency of sudden dump, tool insert damaged and
rapidly back to turning.
Basic operating precedures of automatic operation are as follows:
Press
key to select operation mode
Select program to be executed

,with the indicating lamp of this key lighting on,
automatic turning cycle starts.
After programs are executed to complete, the indicating lamp of cycle start key
goes out, turning cycle ends, programs return to the beginning to prepare next
execution.
If there is alarm information display of PS000 on screen during operation, it
shows there is any mistake in the programs or set data. Refer to theBEIJING FANUC
0i-MATE OPERATION MANUALplease.
Automatic running of programs may stop under following cases
Executing command M02 and M30normal stop;
Reset key on the CNC keys board is pressed; Emergency stop button has been
pressed.
Wrong alarm of program.
Servo alarms.
Automatic running of programs may dwell under following cases
Feed Dwell key
has been pressed, the indicating lamp of the feed dwell key
lights on. In this time, as long as the Cycle Start key is pressed, program recovers
to automatic running.
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16D/36D/40DSERIES
Operation mode is out of automatic operation mode.

In this case, the machine returns to automatic operation mode as soon as press the key
of automatic operation mode, then, press the Cycle Start key
, program recovers
to automatic running immediately.
Program executed command M00
, program recovers to automatic running
immediately.
Program executed command M01(Selection stop button of program is under ON
status)
, program recovers to automatic running
immediately.
Single block switch has been switched on.
, program runs continuously, but, it is necessary to press
the Cycle Start key once after one block is executed as long as single switch is not
switched off.
3.1.4
Manual Operation Mode

Press
key, the indicating lamp of this key lights on, the machine and comes into
manual operation mode. Under this operation mode, all the manual operation functions
can all be executed.
3.1.4.1 Jog and Jog Rate of X-axis and Z-axis
Pressing
key, the carriage is moving to negative direction of X-axis,
releasing the key, the carriage stops moving.
Pressing
key, the carriage is moving to positive direction of X-axis,
Pressing
key, the carriage is moving to negative direction of Z-axis,
Pressing
key, the carriage is moving to positive direction of Z-axis,
Moving rate of feed axis is determined by position of feed override
switch
10corresponds to the lowest rate of 2mm/min and 150% to the highest rate of
1260mm/min. Please refer to the BEIJING FANUC 0i-MATE OPERATION
MANUALfor details.
The feed override switch is not set to the zero position in normal case,
otherwise, the feed axis does not move.
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16D/36D/40DSERIES
3.1.4.2 Rapid Jogand Jog Override

Rapid travel of the carriage can be conducted by pushing Rapid Selection key
together with the job key of certain direction. Release the Rapid Selection key,
the indicating lamp of that key lights off, moving of the feed axis recovers to jog
speed.
Rapid moving rate = rapid moving rate set by Prm.1422 rapid
override.Rapid override has four selectionsF0,25,50,100 .
To use four keys to select them. Any one of them is pressed, its indicating lamp
lights on, the other three keys indicating lamps light off. The percentage of the
key is current rapid override.
Rapid overrides are also available for program rapid commands (G00, G28 and G30,
rapid travel block of canned cycle). And it is valid for rapid travel of manual
return reference point, too.
3.1.4.3 FWD, REV and Stop of Spindle
Select changing step and required speed of spindle according to the Changing
Step Chart for spindle and by M commands.
Press the Spindle FWD key
forward.
,its indicating lamp lights on, having spindle
Press the Spindle REV key

reverse.
, its indicating lamp lights on, having spindle
Press the Spindle Stop key

, indicating lamps which indicate spindle
forward and reverse light off, spindle stops rotating.
In the same time when spindle executes to stop rotating, spindle has a braking, the
spindle is changing speed by double-speed motor and clutch is forced to make its
own rapidly be stopped running through electromagnet breaker attracting on.
Braking time is set by parameter T16. User may properly adjust it if necessary.
The spindle of changing frequency-regulating speed realizes braking by means of
energy consumption of resistor connected outside of converter. The converter
determines the braking time.
No starting Spindle under neutral position!
It is necessary to close the protection door well before start of spindle!
It is strictly forbidden to open the protection door while the spindle is

running.
Do not start spindle at high speed in case of workpiece is not clamped for
the machine equipped with non-hydraulic chuck!
18
16D/36D/40DSERIES
3.1.4.4 ON/OFF of Coolant

Press the ON/OFF of coolant key
, its indicating lamp lights on, the
cooling pump is working. Open the cock of coolant, coolant is gushing. If press it
again, the lamp is off, the cooling pump is off and coolant stops gushing.
Under Auto. Mode or MDI mode, if command (M08) of coolant ON is executed,
its indicating lamp also lights on. CommandM09of coolant OFF is executed, or
press this key again, its indicating lamp is offcoolant is off.
3.1.4.5 Manual Tool Selection
Pressing the Manual Tool Section key
, turret is automatically releasing,
then, it is counterclockwise indexing and searching required tool station. After
the Tool Selection key is released, the turret counter leans against the seat
automatically, then, it is locked on the target position.
Lightly to press the Tool Selection key can realize pressing one time to select one
tool station.
Non-enough of delay of tool post locking can affect locking rigidity of
tool post, but ov but too long delay of tool post locking can make the tool post
motor overheat and resulting in damage. Delay time of tool post locking is set
by parameter T7. And the parameter had been well set before delivery, it
should not be changed as own will. If you find that locking of tool post is not
enough and affecting machining accuracy, properly increasing time setting
value is allowed. Pay attention to temperature of tool post motor when
increasing the Value. Record the time data in the Parameter Table after
adjustment.
Manual correcting tool method
Select a reference tool (for example, Tool 1#)
Move the tool 1 to near workpiece to turn the endface of workpiece, then,
move the tool away from the workpiece along x-axis direction. Reset the position
coordinate W.
Turn external cylinder of workpiece manually, then, move the tool away from the
workpiece along Z-axis direction. Reset the position coordinate U.
Move the turret to safe area to change the second tool.
Make the second tool tip touch lightly with endface of workpiece, press the Z key,
then, press the (WR) key.
Make the second tool tip touch lightly with O.D of workpiece, press the X key,
then, press the INPUT key. Up till now, tool compensation of the second tool is
automatically input into 2# unit.
Repeat - steps to complete tool compensation input of all tools.
19
16D/36D/40DSERIES
3.1.5
Feed Mode of Manual Pulse Generator

Press
or
key, its indicating lamp lights on, the machine is under feed
mode of handwheel pulse generator.Operator can turn the handwheel of handwheel
pulse generator to make turret moving of all sides (forwards, backwards, left and right).
Its speed can be adjusted as will. It is very available for correcting tool operation in
short distance, etc.
Operating procedures are as follows:
Select the handwheel Pulse Override keys .
Handwheel pulse overrides have three: 0.001/0.01/0.1mm. You can select any
kind of them according to rapid, slow, finishing and rough. The indicating lamp
of selected override lights on, thus, equivalent value per scale on the handwheel
can be determined.
Selection of manual feed axis:
Turn the switch
to the position X , with x-axis selected; Turn the switch
to the position Z, with z-axis selected.
Turn the hand wheel clockwise or counter-clockwise.
Manual feed mode can execute manual operations, such as spindle changing
speed, manual spindle start and stop, manual coolant ON and OFF, manual tool
selection, etc.
3.2 Cycle Start and Feed Hold

Cycle start key
Starting program operation can be performed under either Auto. mode or MDI mode.
During program being performed, the indicating lamp on the left-upper corner of the
key lights on.
Feed hold key
During program being performed under Auto. mode or MDI mode, press the key,
having the indicating lamp on the left-upper corner of the key lights on. Program
being performed is held. Repress the feed hold key; its indicating lamp is off. The
program is continuously performed.
3.3 Trial-running (Dry Running)
Trial- running is also referred as dry run, it is a operation which is to test, check the
newly input programs of turning workpiece under non-turning condition. In order to
short debugging time, feed rate is forced to max. value by the system during trial running.
Operating procedures are as follows:
Select Auto. mode to call out program to be tested.
Press the Trial-running key
in this time, its indicating lamp lights on, showing
that trial-running status is valid.
20
16D/36D/40DSERIES
Press the Cycle Start key, its indicating lamp lights on, trial - running operation
begins.
Feed oerride is controled by rapid feed oerride button, when the system is dryrunning
STATUS OF RAPID
FEED BUTTON
ON
OFF
FEED SPEED IN VARIOUS ORDER

RAPID ORDER G00
FEED ORDER G01 ETC.
SPEED OF RAPID FEED
MAX SPEED OF FEED
SPEED OF RAPID FEED
MANUAL SPEED OF FEED
3.4 Lock Operation of the Machine

Press
key, its indicating lamp lights on, showing lock of the machine is valid.
Press it again, having the indicating light off, showing lock status of the machine
is released.
Under locking status of the machine, moving operation (jog, handwheel feed) of
each axis under manual mode can only change displayed values of position and
not move every axis of the machine, but, spindle, coolant and turret work
normally.
Under locking status of the machine, the programs under Auto. and MDI are normally
running, position display values are changing, but every axis of the machine doesnt
move, and spindle, coolant and turret work normally.
3.5 Operation of Optional Skip of Block
Press
key, its indicating lamp lights on, block skip function is valid. Press it
again, its indicating lamp goes out, block skip function invalid.
Under Auto. mode, during valid period of block skip function, all of blocks which
are preceded by symbol/erase characterin front of block number all skip
over not to be executed. During invalid period of block function, all of blocks are
all executed normally.
Functional application Edit some special blocks, such as trial-turning,
measurement and correcting tool in program. Precede block numbers with
symbol/.To use this kind of block skip function can control the machine to
execute these blocks by selection.
3.6 Operation of Single Block
Press
key in Auto. mode, its indicating lamp lights on, single block
function is valid. Press it again, the indicating lamp goes out, single block
function is canceled. The Single Block Function key is allowed to be switched
21
16D/36D/40DSERIES
over while program is continuously running.

During valid period of single block in Auto. mode, the Cycle Start key is pressed
every time, executing one block, it is pressed again, executing next block.
Functional applicationIt is mainly used to measure program, and it also
combined with trial-run, lock of the machine and block skip functions can be
used with together according to practical conditions.
3.7 Limitation and Release of Over travel of the Machine
3.7.1
Limitation of Store Travel (Soft limitation)
During operation, the carriage of the machine may move out of safe area set by Prm.1320,
1321 in some direction due to some reasons (operation fault, programming data error, etc.),
CNC system alarms and stops moving of carriage. Move the carriage out of forbidden
area in opposite direction, then, you can do normal operation.
After the coordinate system of the machine is established when manual
reference point is executed after power-on of the machine, only can soft limitation
function be valid.
3.7.2
Limitation of Store Travel (Hard limitation)
The machine is equiped hard limitation switchs on negative and positive dirction of
X-axis and Z-axis.The position of switchblock is up to operater. During operation, the
turret of the machine may move in some direction due to some reasons (operation fault,
programming data error, etc.) to press the Hard limitation switch. CNC system is into
emergency status alarms and stops moving of turret. Move the turret out of forbidden area
in opposite direction, then, you can do normal operation.
The Hard limitation switch is very important safey device. User should check up
regular for avoiding dangerous
3.8 E-stop Operation
A red mushroom emergency stop button is on the right- upper corner on the
Operators panel. If emergency case occurs, all actions of the machine stop
immediately as soon as the emergency stop button is pressed and the button is
self-locked automatically. To turn the button to a certain angle clockwise can
make it be recovered after emergency-shooting or trouble-shooting.
After the emergency stop button is pressed, spindle may run for 3-5 seconds due
to inertia. The turret can also rotate a little.
22
16D/36D/40DSERIES
3.9 Operation of Lubricating Guideways

The machine has automatic intermittent lubricating function of guideways.
The machine comes automatically into travel lubricating state of guideways after power-on.
The travel lubricating controls stop and start (ON and OFF) of the lubricating pump of
guideways through calculating the moved distance of the servo axis. Start time (Filling oil
time) is set by T21 (ms), and upper limit of travel is set by D153 (cm). Operator may
adjust them by himself according to practical requirement.
If you keep pressing the button for lubricating the guideways, the lubricating pump will be
continuously working.
23
CMK50d/61d SERIES OPE. OF HYD. SYST., PNEUMATIC & HYD. CHUCK, HYD. TAILSTOCKERROR! USE THE HOME
OPERATION OF HYDRAULIC SYSTEM

CHUCK
, PNEUMATIC AND HYDRAULIC
AS WELL AS HYDRAULIC TAILSTOCK
4.1 Start of Hydraulic System

Press the auto. air-switch QF5 on in the electrical cabinet.
Press the button of Hydraulic Start/Stop
with its indicating lamp lighting, the
hydraulic pump will be starting. Press it again; the indicating lamp goes out,
hydraulic pump will stop. After there is emergency stop operation, the hydraulic
pump stops. Hydraulic pump should be restarted.
Adjust the pressure of hydraulic system and the pressure relay to the pressure
required by chucking workpiece.
4.2 Operation of Hydraulic Chuck
Using
can all complete chucking and unclamping of chuck. Also using the
foot-pedal switch of hydraulic chuck complete chucking and unclamping of
chuck. Press the key or step the foot-pedal switch one time, chuck is chucking,
the keys indicating lamp lights on. Repress the key or step the pedal switch
again, chuck is unclamping, the keys indicating lamp goes out.
Chucking of hydraulic chuck is indicated by pressure relay, user according
practical condition, also to select travel switch to indicate it, may adjust chucking
force.
In order to avoid accidents, to operate the chuck is not allowed when the spindle is
under running status. It is necessary to make spindles speed retarding to zero, and you
can be allowed to operate the hydraulic chuck.
4.3 Operation of Hydraulic Tailstock
Using the key
can complete advancing and withdrawing of the hydraulic tailstocks
quill, also using the foot-pedal switch SQ50 to complete action of the tailstock quill.
Press the key (or step the foot-pedal switch) once, the quill of tailstock is advancing with
the indicating lamp lighting; and press it (or step it) again, the quill is withdrawing, the
indicating lamp goes out. The lowest tightening up pressure of advancing of the hydraulic
tailstock quill is indicated by the pressure relay. The tightening up pressure may be
adjusted by user according to the practical situation, also to select travel switch to
indicate it.
In order to avoid accidents, to operate the tailstock is not allowed when the spindle is
under running status. It is necessary to make spindles speed retarding to zero, you can be
allowed to operate the hydraulic tailstock.
24
16d/36d/40d SERIES
ERROR! USE THE HOME TAB TO APPLY 1 TO THE TEXT THAT YOU WANT TO A
OPERATING FLOW DIAGRAM AND USERS PARAMETERS
5.1 Operating Flow Diagram

Close the general power supply breaker, and then the machine gets normal
power-on
Choose mode of returning reference, X axis and Z axis separately reture zero
point, referense lights are on.
Switch on the push-button, CNC system gets power-on
Input turning programs, check and confirm their rightness.
Lock the machine and dry-run programs to verify rightness of the programs,
especially, carefully observe whether he coordinate sizes of every segment are
correct. After complete those, it is necessary to cancel dry-run operation.
Release the machine and load the workpiece for trial-running, and select every
tool manually, an then measure the tool compensation of every tool in method of
trial-running and input the tool compensation unit specified by the program. At
last, also pay attention to the positive and negative sign and decimal point.
Taking the trial-turning workpiece as reference, move the carriage manually to
coordinate position set by command G50. Unload the trial-turning workpiece.
Call out program of current turning workpiece, and select Auto. operation mode
and proper feed override as well as rapid override. Press the Cycle Start key to
start the automatic cycle turning. For turning first workpiece, it is better to select
lower rapid override and using single block function can reduce troubles resulting
from program and error from correction tool.
After first workpiece is completed, measure sizes of each turning position and
modify tool compensation value of each tool. Then, turn the second workpiece.
Recover rapid override of 100% to turn all of workpieces after confirming all
sizes are correct.
25
16d/36d/40d SERIES
5.2 Table of Users Parameters
Prm.No.
Meaning of Prm.
1420
x/z-axis rapid speed
1851
Clearance compensation of
x/z-axis
Prm. Value
-9999+9999
5132
Coordinate of x/z axis

reference point
G71/G72 Deep turning
1-9999999M
5133
G71/G72 Relief
1-9999999M
5135
G73 X-axis relief
1-9999999M
5136
G73 Z-axis relief
1-9999999M
5137
G73 Fragmenting digit
5139
G74/75 Return amount
5140
G76 Minimum turning depth
1240
5142
G76 Permissible error for

finishing
G76 Repeat digit
5143
G76 Tool tip angle
5013
Allowing worn limit of tool
5014
Max. wearing value of tool
5141
Remarks
This Prm. should be
adjusted after the
machine is used for a
certain period.
1-9999999M
0/29/30/55/60/90
26
16d/36d/40d SERIES
ELECTRICAL MAINTENANCE AND ADJUSTMENT OF THE MACHINE

When alarm information appears on the display screen, some PLC alarms can be canceled
by outer reset key RESET and some must be deleted by the reset key of the system, please
do trouble-shooting according to remedy of relative alarm given byBEIJING FANUC
0i-MATE OPERATION MANUAL.
Batteries under dump status protect the parameters and turning programs of CNC system.
The screen displays alarm warn when energy of the batteries is not enough, in this case, it
is necessary for user to change them immediately under status of power-on of CNC
system, otherwise, the parameters and the programs may be lost.
It is necessary for you to read this INSTRUCTION BOOK andBEIJING FANUC
0i-MATE OPERATION MANUAL, carefully and thoroughly before operating the
machine to avoid operation failure to result in accidents.
Appendix: Alarm Information and Remedy Method

Alarm
Code
Displayed
Information
Meaning of Alarm
Information
#2005
MAIN
MOTOR
OVERHEAT
Heat-protection
of main motor
is off
#2010
HYDRAULIC
NOT RUN
Hydraulic
device is not
started.
#2012
HYDRAULIC
CHUCK
PRESS LOW
Pressure of the
hydraulic
chuck is tool
low.
#2015
M CODE IS
NOT
FINISHED
M code is not
finished
#2017
OIL LOW
The lever of oil

in the
grease-box is
low.
Alarm
Condition or
Cause
The built-in
overheat
protection
switch of the
main motor
is off.
Hydraulic
device is not
started after
the machine
is started.
Pressure of
the hydraulic
chuck is too
low
Execute
appointed M
code in
appointed
time, CNC
don't receive
finished
signal.
The lever of
oil in the
grease-box is
low.
Consequence
Resulted from
Alarm or Triggered
Action
Intermittent stop,
spindle has
stopped.
Remedy
Method
Alarm
Shoot the
trouble
and press
the outer
reset key
RESET.
Restarting the
turning programs
is forbidden.
Intermittent stop,
the spindle has
stopped.
The program is
stop, The CNC
system don't
respond
The program is
stop.
Add
lubricant
oil into
grease-bo
x.
Pess the
outer
reset key
RESET
27
16d/36d/40d SERIES
Alarm
Code
Displayed
Information
Meaning of Alarm
Information
#2018
SIGNAL OF
TURRET
POSITION IS
WRONG.
Signal of turret
position is
wrong.
#2020
TURRET
CODE
ERROR
Turret code is
error
#2021
TURRET
RUN
OVERTIME
Rotating o the
turret is
overtime.
TURRET
NOT LOCK
The turret has

not been
locked.
#2023
Alarm
Condition or
Cause
Judge the
signal of
turret switch
is whether
the same as
turrent
position or
not.
More than
practical tool
No. or tool
No. 0 has
been
instructed.
Time of
arriving at
the instructed
tool station is
overtime
specified.
Signal is not
sent when
back-leaning
and locking
the turret.
#2040
TRANSDUCE
R ALARM
The transducer
fault
The
transducer
fault or the
outer fault.
#2041
TRY TO RUN
SPINDLE
WHILE
CHUCK NOT
LOCK
The spindle is
tried to be
started while
the chuck is not
firmly
clamped.
The spindle
is tried to be
started while
the chuck is
not firmly
clamped.
#2042
TRY TO
RUN
SPINDLE
WHILE TAIL
NOT LOCK
The spindle is
tried to be
started while
the chuck is not
tightened up.
#2053
SAFETY
DOOR BE
OPENED
The safety door

has been
opened.
The spindle
is tried to be
started while
the chuck is
not tightened
up.
The safety
door has
been opened
during
normal
turning.
Consequence
Resulted from
Alarm or Triggered
Action
The program is
stop.
The system don`t
respond.
Remedy
Method
Alarm
Shoot the
trouble
and press
the outer
reset key
RESET.
The programs
have stopped and
the system does
not response
Starting the
spindle is
forbidden
Starting the
spindle is
forbidden
Intermittent stop;
the spindle stops.
Shoot the
trouble
and press
the outer
reset key
RESET.
Shoot the
trouble
and press
the outer
reset key
RESET.
Tighten
up the
tailstock
and press
the outer
reset key
RESET.
Shoot the
trouble
and pres
the reset
key
RESET.
Close the
safety
door and
pres the
outer
reset key
RESET.
28

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What are the different models of CNC lathes covered in the manual?

What are the different models of CNC lathes covered in the manual?

What are the main components and functions of the operator panel?

What are the main components and functions of the operator panel?

CAK16d SERIES

SHENYANG NO.1 LATHE WORKS

IT IS NECESSARY FOR YOU TO READ THIS BOOK CAREFULLY AND THOROUGHLY

THE CHINESE VERSION OF THIS TECHNICAL DOCUMENT IN ENGLISH IS

SHENYANG MACHINE TOOL CO., LTD

Explanations for product models mentioned in this Instruction Book:

SHENYANG MACHINE TOOL CO., LTD

Arrangement Diagram of Electrical Equipment .............................................................................. 1

Table of Basic Performances of CNC System ................................................................................ 2

List of Motors Used for the Machine .............................................................................................. 3

Operators Panel of the Machine ..................................................................................................... 4

1.4.1 Arrangement Diagram of Operators Panel .......................................................... 4

Coordinate Axes and Setting of Coordinate System ....................................................................... 7

Code Table of G Commands ........................................................................................................... 9

Code Table of M Commands ........................................................................................................ 10

Table of T Commands ................................................................................................................... 11

2 FEEDING (POWER-ON) OF THE MACHINE.......................................................................................... 12

Major Technical Requirements of Electrical Unit of the Machine ............................................... 12

Basic Requirements before Power-on of the Machines ................................................................ 13

Check before Power-on of the Machines ...................................................................................... 13

Power-on of the Machine .............................................................................................................. 13

Power-on of CNC System ............................................................................................................. 14

3 OPERATION OF THE MACHINES.............................................................................................................. 15

Selection of Operation Mode ........................................................................................................ 15

3.1.1 Edit Mode ....................................................................................................... 15

Cycle Start and Feed Hold ............................................................................................................ 20

Trial-running (Dry Running)......................................................................................................... 20

Lock Operation of the Machine .................................................................................................... 21

Operation of Optional Skip of Block ............................................................................................ 21

Operation of Single Block ............................................................................................................. 21

Limitation and Release of Over travel of the Machine ................................................................. 22

E-stop Operation ........................................................................................................................... 22

Operation of Lubricating Guideways ............................................................................................ 23

OPERATION OF HYDRAULIC SYSTEM , PNEUMATIC AND HYDRAULIC CHUCK AS

SHENYANG MACHINE TOOL CO., LTD

Start of Hydraulic System ............................................................................................................. 24

Operation of Hydraulic Chuck ...................................................................................................... 24

Operation of Hydraulic Tailstock.................................................................................................. 24

5 OPERATING FLOW DIAGRAM AND USERS PARAMETERS........................................................ 25

Operating Flow Diagram............................................................................................................... 25

Table of Users Parameters ........................................................................................................... 26

6 ELECTRICAL MAINTENANCE AND ADJUSTMENT OF THE MACHINE ................................. 27

SHENYANG MACHINE TOOL CO., LTD

Return reference point

Motor for indexing turret

Motor for cooling pump

Motor for lubricating

SHENYANG MACHINE TOOL CO., LTD

Min. command unit

Max. programming size

Capacity of workpiece program

Reversion of Metric and Inch

Tool tip radius compensation

Control of constant linear speed

Compensation of pitch error