Rio Tinto Iron Ore

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The presentation discusses Rio Tinto's iron ore operations in the Pilbara region of Western Australia, including details on mineral resources, ore reserves, production, infrastructure, and Rio Tinto's share of shipments from the region.

The purpose of the presentation is to provide an overview and update on Rio Tinto's iron ore business in the Pilbara region, including discussions of mineral resources, ore reserves, production, infrastructure, and Rio Tinto's methodology for calculating its share of shipments from the region.

The Pilbara region in Western Australia is known for its significant iron ore resources and reserves that are mined and exported, making it a major global supplier of iron ore.

3 September 2015

Economics & Markets

Iron Ore

Iron Ore Seminar

Sales & Marketing

Technology & Innovation

Cautionary statement
This presentation has been prepared by Rio Tinto plc and Rio Tinto Limited (Rio Tinto). By accessing/attending this presentation you
acknowledge that you have read and understood the following statement.
Forward-looking statements
This document contains certain forward-looking statements with respect to the financial condition, results of operations and business of the Rio
Tinto Group. These statements are forward-looking statements within the meaning of Section 27A of the US Securities Act of 1933, and Section
21E of the US Securities Exchange Act of 1934. The words intend, aim, project, anticipate, estimate, plan, believes, expects, may,
should, will, target, set to or similar expressions, commonly identify such forward-looking statements.
Examples of forward-looking statements include those regarding estimated ore reserves, anticipated production or construction dates, costs,
outputs and productive lives of assets or similar factors. Forward-looking statements involve known and unknown risks, uncertainties,
assumptions and other factors set forth in this presentation.

For example, future ore reserves will be based in part on market prices that may vary significantly from current levels. These may materially affect
the timing and feasibility of particular developments. Other factors include the ability to produce and transport products profitably, demand for our
products, changes to the assumptions regarding the recoverable value of our tangible and intangible assets, the effect of foreign currency
exchange rates on market prices and operating costs, and activities by governmental authorities, such as changes in taxation or regulation, and
political uncertainty.
In light of these risks, uncertainties and assumptions, actual results could be materially different from projected future results expressed or implied
by these forward-looking statements which speak only as to the date of this presentation. Except as required by applicable regulations or by law,
the Rio Tinto Group does not undertake any obligation to publicly update or revise any forward-looking statements, whether as a result of new
information or future events. The Group cannot guarantee that its forward-looking statements will not differ materially from actual results. In this
presentation all figures are US dollars unless stated otherwise.
Disclaimer
Neither this presentation, nor the question and answer session, nor any part thereof, may be recorded, transcribed, distributed, published or
reproduced in any form, except as permitted by Rio Tinto. By accessing/ attending this presentation, you agree with the foregoing and, upon
request, you will promptly return any records or transcripts at the presentation without retaining any copies.
This presentation contains a number of non-IFRS financial measures. Rio Tinto management considers these to be key financial performance
indicators of the business and they are defined and/or reconciled in Rio Tintos annual results press release and/or Annual report.
2015, Rio Tinto, All Rights Reserved

JORC Code references are to the Australasian Code for Reporting of Exploration Results, Minerals
Resources and Ore Reserves, 2012 Edition.

Mineral Resources and Ore Reserves


Details of the Pilbara Mineral Resource and Ore Reserve estimates from 2006 to 2014 which appear on slide
66 of this presentation are set out in the Rio Tinto Annual Reports for those years. The references in the chart
on that slide to the 2014 estimate of Rio Tintos Mineral Resources and Ore Reserves base in the Pilbara are
an aggregation of estimates as at 31 December 2014 that were previously reported in accordance with the
JORC Code on pages 199 and 204 of the Rio Tinto 2014 Annual Report dated 4 March 2015 and released to
ASX on 6 March 2015, and in respect of those Mineral Resources or Ore Reserves for which the information in
relation to the relevant criteria in Table 1 of the JORC Code is required, this information is found at
www.riotinto.com/JORC.
Rio Tinto confirms that it is not aware of any new information or data that materially affects the Mineral
Resource and Ore Reserve information on slide 66, that all material assumptions and technical parameters
underpinning those estimates continue to apply and have not materially changed, and that the form and
context of the Mineral Resources and Ore Reserves has not been materially modified. Details of the
Competent Persons responsible for that previous reporting are set out below.

Competent Persons
To the extent that information on slide 66 of this presentation relates to the Pilbara Mineral Resources, it was
prepared by Mr Bruce Sommerville, a Competent Person who is a Fellow of the Australasian Institute of Mining
and Metallurgy. To the extent that information on slide 66 of this presentation relates to the Pilbara Ore
Reserves, it was prepared by Mr An Do, a Competent Person who is a Member of the Australasian Institute of
Mining and Metallurgy. Mr Sommerville and Mr Do have overseen the aggregation of the Mineral Resources
and Ore Reserves data for inclusion in this presentation.

Messrs Sommerville and Do are full-time employees of Rio Tinto Iron Ore and have sufficient experience that
is relevant to the style of mineralisation and type of deposits under consideration and to the activity which each
has undertaken to qualify as a Competent Person as defined in the JORC Code. Messrs Sommerville and Do
consent to the inclusion in the report of the matters based on their information in the form and context in which
it appears.
2015, Rio Tinto, All Rights Reserved

Production Targets
Production targets for 2017 for our Pilbara operations and Iron Ore Company of Canada
appear in this presentation.

For our Pilbara operations, slide 25 states Pilbara integrated production system is
expected to deliver 350 Mt in 2017. This production target is underpinned as to 71% by
proved ore reserves, and as to 25% by probable ore reserves, and as such 96% of the
production target is based on ore reserves. The remaining 4% of the production target is
sourced from identified inferred mineral resources within the detailed pit designs. There is
a low level of geological confidence associated with inferred mineral resources and there
is no certainty that further exploration work will result in the determination of indicated
mineral resources or that the production target itself will be realised.
For our Iron Ore Company of Canada operations, slide 35 states Nameplate Capacity of
23 Mtpa concentrate to be achieved in 2017. This production target is underpinned as to
61% by proved ore reserves, and 39% by probable ore reserves.

The above 2017 production targets are based on internal modelling of integrated supply
plans derived from the relevant estimates of mineral resources and ore reserves, which
have been prepared by Competent Persons in accordance with the requirements of the
JORC Code, scheduled from within the current pit designs. Pit design, ore scheduling and
economic assessments, which form the basis of the production target are based on
detailed studies using the actual operating performance of our existing mines, processing
plants and infrastructure as the basis of the assumptions. These studies include
assessment of mining, metallurgical, ore processing, marketing, government, legal,
environmental, economic and social factors.
2015, Rio Tinto, All Rights Reserved

3 September 2015

Economics & Markets

Introduction
Andrew Harding, chief executive, Iron Ore

Iron Ore

Sales & Marketing

Technology & Innovation

3 September 2015

Economics & Markets

Iron Ore

Iron ore demand


fundamentals
Vivek Tulpule, head of Economics & Markets

Sales & Marketing

Technology & Innovation

Rio Tinto Economics & Markets

Independent advice

Extensive data collection

Report to CFO

Primary research

Independent from Product Groups

Internal and external resources

Risk and scenario analysis

Fundamental demand and supply


analysis

Rigorous testing of results

Understand and quantify uncertainty

Proprietary cost curves


Detailed sectoral country modelling

2015, Rio Tinto, All Rights Reserved

Chinas transition toward high-income status


involves a structural transition to slower growth

Chinas New Normal

Demographic
Transition

Slowing
Urbanisation
Growth

Greater
emphasis on
services and
consumption

Tapering of
Capital
Intensive
Investment

Higher Value
Added
Production

Relationship
between
China and
other
Emerging
Markets

2015, Rio Tinto, All Rights Reserved

Continued global iron ore demand


Moderate growth in iron ore demand

Global steel demand grows by 2.5% pa,


versus GDP growth of 3.0%

Total iron ore demand (million tonnes)


3,000

2.0%
CAGR

Chinese steel demand is evolving with an


increasing focus on exports

2,500

Increasing importance of emerging


3.4%
markets beyond China, especially in Asia

Other Emerging
Markets
2,000

The world will need 3 billion tonnes of iron


ore by 2030, that is a growth rate
of 2%
0.6%

1,500

New supply will0.1%


be required

China
1,000

Over 50% of the additional supply will be


delivered through the seaborne market
12.2%

500
Developed Economies
0
2010

2015

2020

2025

2030

Source: Rio Tinto


2015, Rio Tinto, All Rights Reserved

10

Robust growth in rest of world demand


Rest of World (ex-China) steel demand
Crude steel production (million tonnes)

1,500

1,250

Sectors

Regions

Other manufacturing
Other transport
Shipbuilding
Machinery
Automotive
Construction

Emerging Asian
Economies

1,750

Other
Emerging
Markets

1,000

750

OECD
Economies

500

250

2010

2015

2020

2025

2030

Process of industrialisation and


urbanisation in the rest of world will be
highly steel intensive

Rest of world steel demand to increase


by 65% by 2030

Indias share of rest of world demand will


double from 10% by 2030

In 2030, China remains the largest


demand region, followed by India and
then ASEAN

Construction of commercial and


residential buildings and infrastructure
supports Chinese exports of finished
steel and machinery

2030

Note: Crude steel production basis and does includes steel trade
2015, Rio Tinto, All Rights Reserved

11

China steel growth will continue


Maturing domestic steel demand

Crude steel production expected to


reach around 1 billion tonnes by 2030

1,000

Growth in capital stock is slowing


leading to a declining demand for steel
to support growth

Replacement of capital stock will


maintain current levels of Chinese
domestic consumption

Growing global markets generate


demand for manufactured exports
containing steel (e.g. machinery, cars)

Steel exports to be maintained at current


levels though with a declining global
share (e.g. flat and long products)

Crude steel production (million tonnes)

800

600

400

200

2000

2005

2010

2015

Net Steel Exports


Replacement of Capital Stock

2020

2025

2030

Exports of Finished Goods


Additional Capital Stock

Source: Rio Tinto


2015, Rio Tinto, All Rights Reserved

Chinese steel demand based on detailed


analysis
Building

12

Infrastructure
Highways

Urban Residential
Rural Residential

Rail
Subway

Non-Residential

Machinery
Petrochemical
Agricultural

Public Facilities

Transport & Other


Autos

Construction
Mining Equipment

Shipping
Consumer Durables

Power Generation

Other

Finished Steel Consumption

2015, Rio Tinto, All Rights Reserved

13

Case study I: Residential steel demand


GDP per capita

Population

Typical ~30 storey high rise

Superstructure

Basement
Foundation

Source: Rio Tinto

Steel
Intensity

Floor Space

Steel

50 kg/sqm

120,000 sqm

6,000 t

175kg/sqm

50,000 sqm

8,750 t

Regulation

Building height

Seismic rating

High strength rebar substitution

Car penetration

Prefabricated concrete
2015, Rio Tinto, All Rights Reserved

Case study II: Residential replacement demand

New-build urban residential intensity

By 2030, nearly 25% of the current


urban residential building stock will be
demolished and rebuilt

The average life of an urban residential


building in 1980 was 37 years

In 1980, 65% of urban residential


buildings completed were 1 storey and
around 5% above 7 storeys

By 2030, a third of the buildings


completed will be above 7 storeys

Newly built residential will be more steel


intensive than those they replace

Kg / square metre
100

14

50

Tier I

Tier III
2000

2015

2030

Source: Rio Tinto


2015, Rio Tinto, All Rights Reserved

15

Case study III: Automobile steel demand


China automobile saturation

500

400

300

Italy

Passenger cars per thousand people

600

Canada

Spain
Japan

Australia
Germany
France
UK

USA

China Forecast
South Korea

China passenger vehicles rise by 280


million from 2015 - 2030, a nearly threefold increase

The typical steel in a passenger vehicle


is currently ~900kg

Passenger vehicles are replaced on


average every 15 years, buses every 12
years and trucks every 8 years

By 2030 over 20 million cars a year will


need to be replaced

200

100

China 2015
GDP per capita at peak passenger vehicles

10,000
20,000
30,000
40,000
Source: World Bank, OICA, Rio Tinto calculations

50,000
2015, Rio Tinto, All Rights Reserved

Obsolete Chinese scrap triples in fifteen years


and will displace some iron ore requirements

16

Chinese scrap supply


Million tonnes
250

Scrap produced
at mills

Home
Prompt

200

Offcuts from
manufacturing

Obsolete

150

100

Other
Autos
Power Generation
Urban
Residential

50

2015

2020

2030

Source: Rio Tinto


2015, Rio Tinto, All Rights Reserved

17

China steel demand growth consistent with


international experience
Substantial steel potential for developing Asia
Global steel stock per capita (tonne/capita)
South Korea
Japan
Russia
Taiwan
Germany
G7 Average
China 2030
United States
Canada
Italy
United Kingdom
Australia
Netherlands
France
Poland
Spain
China
Brazil
Malaysia
Mexico
Thailand
India
Vietnam
Indonesia
Philippines

China steel intensity to increase at slowing rate


Global crude steel intensity per capita (Kg/capita)
1,200

South Korea

Forecast

1,000

Japan
Taiwan

800

China
Germany

600

United States

2030

400

India

200
2014

10

France

Historical Peak

15

20

Source: World Steel, Maddison, Correlates of War, E&M forecasts and calculations

Vietnam
0

5,000

GDP per capita

10,000 15,000 20,000 25,000 30,000

Source: World Steel, Maddison, Correlates of War, Global Insight, E&M China
Forecasts
Note: Stylised intensity curves
2015, Rio Tinto, All Rights Reserved

18

Summary
The world will need increasing volumes of iron ore: 2.0% CAGR 2015-2030
Emerging markets, other than China, will play an increasingly significant role
in the iron ore market with demand expected to increase by 65%
Continued modest Chinese steel production growth to 2030
Growing role for replacement of capital stock and exports to other emerging
markets

2015, Rio Tinto, All Rights Reserved

3 September 2015

Economics & Markets

Iron Ore

Sales & Marketing

Technology & Innovation

Delivering value through the cycle


Andrew Harding, chief executive, Iron Ore

20

The worlds best iron ore business


Underpinned by a comprehensive strategy that drives compelling value:
Production at the right cost

Value-driven growth

Maximising portfolio value

Safest and lowest cost production


through unrivalled technology
and high performing teams

Disciplined phasing and low


cost quality growth options

Leveraging our portfolio of


growth options, product strategy
and sales and supply chain
capabilities

Examples:
Operating excellence
Increasing automation

Examples:
Benchmark product quality
System capacity creep

Examples:
Sales & marketing expertise
Product and development
synergies

2015, Rio Tinto, All Rights Reserved

Personal safety, health and well-being is a


fundamental business priority

21

Iron Ore all injury frequency rate


Per 200,000 hours worked
2.0
1.8
1.6
1.4
1.2
1.0
0.8
0.6
0.4
0.2
0.0
'05
Note:

'06

'07

'08

'09

'10

'11

'12

'13

'14 YTD'15

Year to date 2015 is January to end of July.


2015, Rio Tinto, All Rights Reserved

22

Consistently delivering value


Operating costs
have been reduced
by almost $1 billion
compared to 2012

Staged Pilbara
infrastructure
expansion
completed at
capital intensity
of ~$105/t
Iron ore
workforce
+15,000 people
delivering 1
million tonnes of
ore per day

More than 400


million tonnes of
material moved by
autonomous
trucks in the
Pilbara
Maintaining the
lowest first quartile
cost position in the
industry at
US$16.20/t

IOC concentrator
expansion project
complete record
concentrate run
rate of 21.5 Mt/a in
July 2015

2015, Rio Tinto, All Rights Reserved

23

The Pilbara - a fully integrated system


Leading edge technology
~30TB analysed by the OC per month
~5TB added by Library of Congress per month
1

Drill & Blast

> 12,000 kilometres


drilled each year

Load & Haul

~1 billion tonnes
rock moved per year

Process

> 400 kilometres of


conveyors
across the Pilbara

Rail

> 15,000 kilometres


rail travel per day

Ship

> 300 million tonnes


ore shipped annually

RUSSIA

Equivalent to the
diameter of the earth

Enough to fill the MCG


every two days

8 times the length of Almost a return trip on the Cargo shipped through
the Channel Tunnel
Trans-Siberian railway
the Panama Canal

Note: approximate comparative estimates based on publically available information


2015, Rio Tinto, All Rights Reserved

24

producing a suite of world-class iron ore


products, including our flagship Pilbara Blend
Ore group
Mines
Ore-types

Banded Iron Formation derived Iron Deposits


Paraburdoo
(inc. Channar
Eastern
Range)
B

Brockman 2

Brockman 4

Hope Downs 4

Products
Lump (L) & Fines (F)

Ore-types
B = Brockman Iron Formation
MM = Marra Mamba Iron Formation
PIS = Yandicoogina pisolite
PIS = Robe Valley pisolite

Mt Tom
Price (Inc.
WTS)
B

Channel Iron Deposits

Marandoo

Nammuldi

MM

MM

West
Angelas

Hope
Downs 1

Yandicoogina

Mesa
A&J

MM

MM

PIS

PIS

HIY
F

Robe Valley

Pilbara Blend (PB)


L&F

Product

Fe (dry basis)

Moisture

Pilbara Blend Lump

62.5%

4.0%

Pilbara Blend Fines

61.5%

9.0%

Robe Valley Lump

57.5%

6.5%

Robe Valley Fines

57.0%

7.5%

Yandicoogina Fines (HIY)

58.5%

9.0%

L&F

2015, Rio Tinto, All Rights Reserved

25

Growth infrastructure complete, with brownfields


continuing to supply near-term volume
40 Mt of brownfields completed at
average capital intensity of $9/t
Debottlenecking and productivity
improvements continue

Pilbara integrated production system


expected to deliver
Nammuldi feed bins

335 Mt in 2016

350 Mt in 20171
Nammuldi incremental investment
5 Mt/a, commencing 2015/16
5 Mt/a, commencing in 20172

Nammuldi concentrator

Access low phosphorous ore for


Pilbara Blend at ~US$19/t capital
intensity

This production target must be read in conjunction with the supporting information and cautionary statement that there is a low level of geological confidence
associated with inferred mineral resources and there is no certainty that further exploration work will result in the determination of indicated mineral resources or that
the production target itself will be realised set out on slide 4. 2 These 5 Mt are included in the 2017 production target of 350 Mt for the Pilbara referred to above.
1

2015, Rio Tinto, All Rights Reserved

Further high value tonnes from Silvergrass

26

Nammuldi incremental investment


also allows for:
Silvergrass dewatering
infrastructure
Nammuldi below water table
plant expansion from 21- 42 Mt/a
Full Silvergrass mine development:
Remains subject to approval in
2016
Additional mining capacity
Crusher and overland conveyor
Associated support infrastructure
Operating costs significantly
reduced
2015, Rio Tinto, All Rights Reserved

27

Unlocking value
Releasing
working capital

Reducing
costs

Improving
productivity

>20% reduction in
mine stocks

Renegotiation with
key suppliers

12% increase in
labour productivity

Inventories at mines reduced by


4.5 Mt to 14.5 Mt, improving working
capital

Contract renegotiations delivering


savings and improved payment terms

Lower head count and increased


volumes improved productivity

24% reduction in
warehouse
inventory

5% reduction in
contractor and
consultant spend

Improved
maintenance
tactics

Warehouse spares reduced by


managing lead times and reducing
bulk stocks

Reduction saved A$32m

Resulted in higher asset availability


delivering productivity improvements

2015, Rio Tinto, All Rights Reserved

28

Sustaining a competitive advantage


Pilbara cash unit cost
US$ per tonne

-32%

23.9

20.2

19.5

16.2

H1 2015 cash unit cost of US$16.2/t


(13% lower than $18.7/t in H2 2014)
Attractive FOB EBITDA margin at
61% in H1 2015
Iron ore has delivered almost
$1 billion in cost savings since 2012
Pilbara results
H1 2015 vs H1 2014
H1 2015 H1 2014 Change

FY2012

FY2013

FY2014

Shipments
(Million tonnes, 100%)

146.5

136.1

8%

FOB EBITDA margin


(%)

61%

70%

-9%

Underlying earnings
(US$ million)

2,158

4,570

-53%

H1 2015

2015, Rio Tinto, All Rights Reserved

29

Pilbara H1 2015 financial summary


Pilbara net earnings reconciliation
US$ million
7,004
(353)

(620)
4,059
(1,972)

(846)
(1,055)

Revenue 1

Freight expense

Royalties

Pilbara unit cash costs

Operating costs (US$ million)


Tonnes shipped

(million tonnes)

Pilbara unit cash costs


(US$/t)

1,972
122.0
16.2

Operating costs

EBITDA

Depreciation
& amortisation

Tax & other

2,158

Net earnings

Other
11%
Employee
costs 36%

Fuel & energy


13%
Materials 19%

Contractor &
external
services 21%
Sales revenue of $7,004 million includes freight revenue of $372 million.
Pilbara unit cash costs $/tonne calculation is based on the equity share of tonnages of 122 Mt. Please
see appendix for reconciliation to 100% production data.
1
2

2015, Rio Tinto, All Rights Reserved

Reducing contractor and employee costs has


delivered significant benefits in unit costs

30

Pilbara cash unit cost


US$ per tonne
20.4
17.5
(2.9)

H1 2014

FX Impact

Restated H1 2014

(1.2)

(0.6)

Employee Costs

Contractor Costs

0.5

16.2

Other Costs

H1 2015

Pilbara unit cost of $16.2/tonne shipped benefitted from:


Favourable exchange movement
Improved labour productivity by 12% in H1 2015 (shipped tonnes/FTE)

5% reduction in contractor and consultant spend

2015, Rio Tinto, All Rights Reserved

Our Operations Centre enables us to optimise


for tonnes, quality and value

31

Capability enables real-time visibility of entire value chain and powerful forward planning

Real time analytics


reducing system
variability

Ensuring a consistently
high-quality product

Debottlenecking and
rapid response to events
and disruptions

Maximising the value of our assets


2015, Rio Tinto, All Rights Reserved

Operational and commercial excellence is


embedded across the business
Iron ore material

Rehandle reduced
by 16 Mt in 2014

Heavy Equipment
Life Extension

$200 million in capital


deferrals

HME contracts
consolidation

FasTrack 35

35 hrs cycle time target


Cycle time improvement
to date ~11.0% & aiming
for ~20%

Tyre management
- $16 million tyre
inventory reduction
- $10 million supply
volume reduction

32

$55 million in rebates

Brockman train
loading

100 minute reduction


in train loading time
at Brockman 2

2015, Rio Tinto, All Rights Reserved

Autonomous fleet continues to expand bringing


significant productivity improvements

33

Autonomous Haul Trucks Performance


Effective utilisation indexed to all manned sites
120%
110%
100%
90%

80%
Jul-14

Oct-14

Jan-15

Apr-15

Jul-15

Yandicoogina primary haul


fleet now entirely autonomous
(22 trucks across 2 pits)

Autonomous Drills Performance


Use of availability versus manned fleet
1.0

0.8

0.6

West Angelas first fully


autonomous drilling site

0.4
Jan-13

Jul-13

Jan-14

Jul-14

Jan-15

Jul-15

2015, Rio Tinto, All Rights Reserved

34

Nearly 400 improvement initiatives underway


Mindful spending and improvement culture
Production at the right cost Improving the work place
Operations centre upskilled themselves to enable in-housing
support of two radio platforms, avoiding a contractor cost of
$365,000
Paraburdoo employees challenged vendor tool allowance, realising
a credit of $25,000 for Paraburdoo and $145,000 across the Pilbara

Work simplification
Making it count Ensuring all work adds value through waste
elimination
Tom Price haul truck service kaizen reduced the 5.5 hour truck
service time by 2 hours

Rail track portable web grinders 75% task time reduction


reducing re-handling risk

2015, Rio Tinto, All Rights Reserved

Iron Ore Company of Canada continues to


improve performance
Iron Ore Company of Canada production
Million tonnes

8.9

35

Monthly production record in July 2015,


with 21.5 Mt/a concentrate run-rate
Nameplate capacity of 23 Mt/a
concentrate to be achieved in 20171

4.6

Concentrate unit cash cost:


+18%
7.6

+13%
4.0

$39.2/t in H1 2015
Down by 26% (H1 2015 vs. H1 2014)
2016 target is $30/t
Forecast to be cash positive in 2015

IOC price premiums remained robust


despite the decline in the fines price
H1 2014 H1 2015
Concentrate (Mt)
1

H1 2014 H1 2015
Pellets (Mt)

This production target must be read in conjunction with the supporting information set out on slide 4.
2015, Rio Tinto, All Rights Reserved

Making a positive and lasting difference in our


local communities

36

An unfaltering commitment to the


local communities that host our
operations

Key initiatives in education, health,


environment, culture and regional
sustainability
Partnering with State and local/
provincial government to enhance
community infrastructure and
services
Direct employment of over 1,000
Indigenous Australians

Sourcing a 1,000 strong regional


workforce through fly-in/fly-out

2015, Rio Tinto, All Rights Reserved

37

Summary
The safety and wellbeing and development of our people is paramount
Operational excellence continuing to drive productivity improvements
Maintaining a low cost industry position is embedded at all levels
Technology and automation continue to increase value
Sales and marketing excellence captures full value from our product suite
Word-class integrated system of mining, logistics and marketing

2015, Rio Tinto, All Rights Reserved

3 September 2015

Economics & Markets

Iron Ore

Sales & Marketing

Maximising value
Bold Baatar, managing director, Iron Ore Sales & Marketing and Marine

Technology & Innovation

Our sales and marketing capabilities maximise


the value of our products
Industry
knowledge

A deep understanding of markets and


the steel industry

Product
alignment

Aligning our resource base with customer needs


over the long term to maximise product value

Strategic agility

Continuous development of marketing strategy,


competencies and excellence in tactical execution

Supply chain
optimisation

Maximising supply chain capacity utilisation


and value

39

2015, Rio Tinto, All Rights Reserved

Steel production has been resilient in 2015


Majors accounted for ~47% of 2014 supply

40

Global steel production is broadly flat


Million tonnes annualised

Percentage of contestable iron ore market

1,700
17%

20%
7%
17%

~1.7

14%

billion
tonnes
9%

Rio Tinto
BHP
Vale

16%

FMG
China
Non-traditionals 1
Rest of world 2

= 47%
= 53%

Domestic ore consumption*


Imported ore consumption
Domestic share (3MMA, RH axis)

800
400

Jun-14

Sep-14

Dec-14

Mar-15

Jun-15

1H14 H2-14
2H14 Jan-15 Feb-15 Mar-15 Apr-15 May-15 Jun-15
H1-14

Chinas steel exports offsets domestic consumption


Million tonnes annualised
100%

1,200

Mar-14

1,620
1,600
0

Million tonnes annualised

0
Dec-13

1,660
1,640

Chinas imported ore has remained steady


1,600

1,680

1,000

80%

800

60%

600

40%

400

20%

200

0%

* Total Iron ore requirements imported ore consumption


Source: Company reports, GTA, WSA, Mysteel and Rio Tinto analysis.
1 Non-traditionals include Russia, Malaysia, Iran, Mexico and Indonesia.
2 RoW includes Africa, South America, Europe, Canada and India.

China steel consumption

China steel net exports

1H14 H2-14
2H14 Jan-15 Feb-15 Mar-15 Apr-15 May-15 Jun-15
H1-14

2015, Rio Tinto, All Rights Reserved

41

We expect ~120 Mt/a of marginal iron ore supply to


exit the market in 2015
China domestic supply down ~45 Mt/a YoY
Average annualised run rates (Mt/a)
National Total
350

100

Shanxi

50

100
50

Inner
Mongolia

100

Exits annualised by region

Liaoning

100

50

High-cost seaborne supply down ~75 Mt/a YoY

300

100
50

250

RoW

Hebei

CIS

75

0
100
50

100

Europe

Anhui

Canada

50

Southwest

50
0
100

2014 run rate (Mt/a)

India

50

0
100

Iran

Shandong

West Africa

25

Brazil

Other
Provinces

50
0

H1 2015 run rate (Mt/a)


Source: RTIO S&M Analysis, SMM, Mysteel, Company Reports

Australia
2014

2015*

*2015 reflects seasonally adjusted H1-2015 delivered supply (annualised)

~110 Mt of low-cost supply expected to enter in 2015, offset by stock movements and exits:

~45 Mt/a of exits from China: H1 2015 iron ore production ~280 Mt/a (325 Mt in 2014)

~75 Mt/a of exits from high-cost seaborne supply

~45 Mt/a of additional seaborne supply at risk


2015, Rio Tinto, All Rights Reserved

42

Customers value products differently


Technical

Type of steel product produced

Size of blast furnace or sinter plant

Quality of metallurgical coal

Stockpile and blending capacity

Mill flexibility to vary sinter, pellet


and lump charge

Geographical

Delivered costs and availability of


fuels and fluxes

Seasonal factors

Availability, cost and quality of


alternatives ores

Commercial

Regulatory

Purchasing strategies including:

Environmental exposure

Security of supply (contract


duration, spot purchases)

Energy caps/limitations

By-products value or disposal costs

Flexibility within quality, credit or


logistics constraints

Own iron ore investments


2015, Rio Tinto, All Rights Reserved

43

Our Pilbara products are aligned to our


resource base and customer needs
Product

Strengths

Pilbara Blend The most traded iron ore product globally


Fines
Base load sinter blend in Asian markets
Pilbara Blend Avoids the costs of sintering which will
Lump
increase with increasing emissions legislation
HIY Fines

Ideal chemical composition for the Asian sinter


blends, with low alumina and phosphorus
Coarse sizing aids sinter granulation

Robe Valley
Fines

Coarse sizing aids sinter granulation


Low phosphorus

Robe Valley
Lump

Low phosphorus
Avoids the costs of sintering which will
increase with increasing emissions legislation

H1 2015 shipments by product


Percentage
100%

80%

60%

40%

20%

0%

China
PBF

Japan
PBL

Korea,
Taiwan
RVF

RVL

% of volume
HIY

2015, Rio Tinto, All Rights Reserved

Pilbara Blend is the industry reference iron ore


Major iron ore fines products

44

Major iron ore lump products

H1 2015 (million tonnes)

H1 2015 (million tonnes)


45

80
PBF

70

PBL

40
35

60

30
50
25
40
30

20

HIY

15

20
10
0

10

RVF

RVL

Rio Tinto

Peer 1

Peer 2

Peer 3

Rio Tinto

Peer 1

Peer 4

Source: RTIO S&M Analysis, Company Reports


2015, Rio Tinto, All Rights Reserved

Lump is an important value driver for Rio Tinto


Lump is a higher value product
US$ per dry metric tonne (CFR)
100

Premium lump products remain in


scarce supply

Rio Tinto is the largest supplier of


lump with 40 Mt of Pilbara Blend lump
and Robe Valley lump shipped in H1
2015

The Platts lump premium averaged


~$13/dmt above the 62% Fe index
over H1 2015

Lump demand in China should


outperform iron ore growth due to:

80

Ave, 73.0
60

Ave, 60.4

40

45

Exit of domestic concentrate

20

Evolving burden practises


0

Increased environmental regulation


Platts 62% Fe fines

Plus platts lump


premium

Source: Platts - H1 2015 averages

2015, Rio Tinto, All Rights Reserved

46

Blending significantly reduces variability


Mines
Mesa J

Port Terminals Products

Stockpile stacking and reclaiming

RVL

Mesa A

Cape
Lambert A

Yandicoogina

RVF

HIY

HIY

West Angelas

Cape
Lambert B

Hope Downs 1

PBL
PBF

Nammuldi
Marandoo

Parker Point

Brockman 4

PBL

PBF

Alumina

66% improvement

Silica

70% improvement

Phosphorus

80% improvement

Mt Tom Price
Paraburdoo
Hope Downs 4

EII

Brockman 2

PBL
PBF

Pisolite

Marra Mamba

Brockman

Ship

Mine/Rail

Product quality - variance from mean (2014)


2015, Rio Tinto, All Rights Reserved

Consistent supply and quality supports our


marketing strategy
2015 Pilbara off-take by pricing mechanism

Portfolio focused on long-term contracts


with the worlds top 50 steel companies

Of our 2015 volume:

Percentage of total sales


Spot
15%

~85% sold under term contracts

Q Actual
4%

~15% sold into the spot market, in


support of robust and transparent
indices

Monthly
60%

Q Lagged
21%

47

Steel production - worlds top 50 steel mills


Million tonnes
750
500
250
0

Asia

Europe/CIS

With Rio Tinto supply contracts


Source: World Steel, Rio Tinto

Americas

ROW

Without Rio Tinto supply contracts

Fully automated iron ore port laboratory at Cape Lambert B


ensures world class analysis and sampling
2015, Rio Tinto, All Rights Reserved

Australias delivered cost advantage to China


H1 2015 freight component of the
Platts 62% Fe price

48

Dry bulk shipments

100%
8%
19%

80%
92%
81%

60%
0%

Brazil

Source: Platts, BCI

FOB

Australia
Freight

A standard vessel round trip of load port, to China, and back to load port is ~3 x longer
for Brazil compared to Australia (~90 days compared ~30 days)

Australias proximity advantage will be more significant as oil prices recover

Capesize bulkers continue to be the preferred vessel size by the industry with 20% of
Pilbara-suited vessels now with a capacity of >200,000 tonnes
2015, Rio Tinto, All Rights Reserved

Delivering value through management of the


port to customer supply chain
Rio Tinto Pilbara Shipments

Value created through

Million tonnes
300

CFR

250

FOB

200

162

109

82

100

135

127
64

2013

2014

H1 2015

Rio Tinto Pilbara H1 2015 freight procurement


Percentage of total

Price maximisation
Supply chain efficiency
Product placement flexibility

150

50

49

Period
contract
31%

Located in Singapore
Co-located with Rio Tinto marine and
other product groups
Close to proximity to markets
World class logistics
Close communications with:

Spot
46%

Account management
Own
vessels
7%

Term
voyage
charter
16%

Ship scheduling and chartering


Operations
2015, Rio Tinto, All Rights Reserved

50

Commercial excellence captures full value


H1 2015 absolute price comparison:

vs BHP2

vs FMG3

vs Vale4

(US $/wmt FOB)

(US$/dmt CFR)

(US $/wmt CFR)

5.0

2.1

3.4

62%Fe index1

5.0

5.0

2.0

1.8

-5.0

-5.0

-5.0

-10.0

-10.0

-10.0

-15.0

-15.0

-20.0

-20.0
BHP

RTIO

-12.4

-7.1

-15.0

-20.0
FMG

RTIO

Vale

RTIO

1 Source:

Platts, The Baltic Exchange. For the BHP comparison, the index has been adjusted to FOB basis by assuming BCI C5 (WA-Qingdao) and 8% free moisture.
BHP Billiton Results For the Year ended June 30 2015, page 8.
3 Implied weighted average of FMG half yearly results (Full Year (YEJ): $57/dmt CFR; First Half: $66/dmt CFR). FMG 2015 Annual Report, page 29. FMG Financial Report for half
year ended 31 December 2014, page 5, 6.
4 Weighted average of Vale Quarterly Financial Results. Iron Ore fines CFR/FOB realised price (ex-RoM & Pellets). Vale's Q2 2015 Earnings Release, page 25, 27.
2

2015, Rio Tinto, All Rights Reserved

51

Summary
Supplier of choice to the Asian steel industry
Full offtake and close management of credit exposures
Value-maximising mix, aligned to customer needs and our resource base
Optimising our market placement through segmentation
Delivering value through alignment between Marine and Iron Ore
Higher average FOB price than other Pilbara producers

2015, Rio Tinto, All Rights Reserved

3 September 2015

Economics & Markets

Iron Ore

Sales & Marketing

Advancing productivity at
Rio Tinto
Greg Lilleyman, group executive, Technology & Innovation

Technology & Innovation

T&I delivers world-class projects and step


change productivity
World-class projects

World-class productivity

Project Shaping: project shaping


and strategic production planning

Productivity Generation:
productivity, innovation and
analytics

Major Project Delivery: delivery of


world class projects
Capital Effectiveness: optimising
portfolio and delivering
best-in-class capital efficiency
Technical Assurance:
independent technical reviews

53

Technical Discipline Leadership:


global processes and strategic
technical risk management
Flagship Projects: Asset
Management, Energy Productivity,
and Advanced Technology
Deployment

2015, Rio Tinto, All Rights Reserved

54

Rio Tinto Projects delivers major capital projects

Cape Lambert Port

Wickham Housing Estate

Paraburdoo

Kitimat, March 2015

Rail infrastructure

Nammuldi Below Water Table

Yandicoogina

Fume Treatment Centre

West Angelas Power Station

West Angelas Deposit B

Brockman 4

First hot metal June 2015

Iron ore infrastructure & mines $14.7bn

Kitimat $4.7bn
2015, Rio Tinto, All Rights Reserved

Delivering value through optimising the Pilbara


expansions
Consistently improving capital efficiency

(US$/t) Capital intensity of 220-360 Mt/a Pilbara expansion1


175

55

Original 360 expansion included


Silvergrass

Koodaideri
Optimised route relies on low-cost
brownfield expansions

19%

150

8%

125

5%

Lower capex pathway for


Silvergrass

100

Investment decision expected in


2016

75

50

- 40 Mt of brownfield mine
expansions at capital intensity of
$9/t completed in 2015

2012

2013

2014

2015

Mid-points of guidance ranges shown in graph. 2012 guidance was mid $150s/t. 2013 guidance reduced to $120-130/t which
was further reduced in 2014 to $110-120/t. The latest guidance is ~$105/t.
1

2015, Rio Tinto, All Rights Reserved

56

Sustainable growth delivered for less


2015 capital expenditure guidance
US$ billion

<7.0
(0.5)

Original guidance

Cost savings

(0.4)

Deferrals

5.5
(0.3)

FX

Current guidance

2015, Rio Tinto, All Rights Reserved

Current focus is on three key growth projects


Iron Ore

Aluminium

Copper

Pilbara mines

South of Embley

OT Underground Mine

57

Push mine capacity through


low-cost growth to fill expanded
infrastructure

Feasibility study expected to


complete towards end of 2015

Over 80% of the value lies in


the underground development

Current focus is:

Current focus is:

Current focus is:

Completing the 360 growth


programme

Capital savings opportunities

Finalising the Feasibility Study

Optimising construction
schedule

Re-stablishing Project
Financing

Progressing AutoHaul

Assessing Silvergrass timing

Obtaining final permits

2015, Rio Tinto, All Rights Reserved

Steady progress on AutoHaul implementation

58

Worlds first fully autonomous long


distance heavy haul railway
Improves productivity & safety
Over 250 journeys completed in
automated mode
Autohaul operation

~90% of locomotive modifications


complete

Wayside works are complete and


being commissioned
86% software complete
Forecast project completion mid2016
Wayside system & communications

2015, Rio Tinto, All Rights Reserved

59

Delivering productivity improvements across the


Group
Advanced
technology
deployment

- Increased truck
utilisation by 14%

World-class asset
management

- Optimised asset servicing

- ADS availability +10%

- Standardised
maintenance practice

- RTVis reclassified 1 Mt
resources for blending

- Predictive asset health

Energy productivity

- Transparent energy
measurement

- Power optimisation
- Diesel efficiencies

Potential value of opportunity


Reduced capital
Lower operating
expenditures
Improved productivity
and HSE performance

Target $200m per annum


savings in the next 3
years

Targeting 2-3% energy


savings

2015, Rio Tinto, All Rights Reserved

Advancing productivity through the Mine of the


Future programme

60

Technologies developed include:


Autonomous trucks
AutoHaul
Advanced analytics
Resistate indicator minerals
Haul Truck Wheel Changer

RTVis

Haul Truck Wheel Changer

RTVis / Mine Automation


System
Train load-out control system
Remote draft survey
Haul truck wheel changer
Drone applications

AutoHaul

Autonomous Haulage Truck

Drone operation
2015, Rio Tinto, All Rights Reserved

Big data analytics manages risk and reduces


costs
900 haul trucks
4.9 Tb data per day
Target run- Actual Runtime (hrs)
time (hrs)

Cloud based
advanced neural
networks

Deferred
spend

Engine 1 RTIO

25,000

27,867

$61,927

Engine 2 RTIO

25,000

30,022

$108,475

Engine 3 RTIO

25,000

28,668

$79,228

Benefits to the
business

61

Lower
costs

Predictive
analytics

Detection of
impending failure

Extends
useful life

Risk-based
maintenance

2015, Rio Tinto, All Rights Reserved

62

T&I delivers significant value


World-class projects

World-class productivity

Best-in-class
project portfolio
World-Class
Projects

Group-wide deployment of world


World-Class Productivity
class technologies and
productivity platforms

High-quality investment options


Reduced capital intensity

Leading the mining industry in


step-change innovations

Strategic technical risk


management

Moving beyond industry norms

2015, Rio Tinto, All Rights Reserved

3 September 2015

Economics & Markets

Summary
Andrew Harding, chief executive, Iron Ore

Iron Ore

Sales & Marketing

Technology & Innovation

Best performing iron ore business

64

Our priority is the safety and wellbeing of our people


Tier one assets and tier one people
Creating value through technology and innovation
Embedding a culture of constant improvement
Clear strategy that will deliver value through the cycle

2015, Rio Tinto, All Rights Reserved

3 September 2015

Economics & Markets

Appendix

Iron Ore

Sales & Marketing

Technology & Innovation

66

Mineral Resources and Ore Reserves


Pilbara resources, reserves and production
Million tonnes (LHS, dry; RHS, wet)
25,000

Drilling
Metres

700,000

300

600,000
500,000

20,000

225

400,000
300,000

15,000

200,000

150

100,000

10,000

0
75

5,000

2006 2007 2008 2009 2010 2011 2012 2013 2014

Mineral Resources (LHS):


Ore Reserves (LHS):
Production (RHS):

Inferred

Indicated

Probable

Proved

Production

2006 2007 2008 2009 2010 2011 2012 2013 2014 2015
Actual Drill (m)
Forecast Drill (m)

Mineral Resources position continues to


support production growth

Maintaining evaluation drilling and resource


development programs

Ore Reserves are being maintained in line


with actual mine production

Measured

Mineral Resources and Ore Reserves are reported in dry metric tonnes and are reported on a 100% basis. Ownership percentages for each joint venture are provided in the Mineral
Resource and Ore Reserve statements on pages 199 and 204 of the Rio Tinto 2014 Annual Report.
Mineral Resources are reported exclusive of Ore Reserves. Ore Reserves are reported as product tonnes. Mineral Resources are reported on an in situ basis.
Refer to the statements supporting the above estimates and relevant Competent Person references set out on slide 3 of this presentation.
2015, Rio Tinto, All Rights Reserved

The Pilbara - a fully integrated system

67

+12,500 workforce

15 mines
1,700kms rail
4 port terminals
3 power stations
360 trucks
39 production drills
190 locomotives

2015, Rio Tinto, All Rights Reserved

Rio Tinto share of shipments reconciliation


Calculation of Rio Tinto share of Pilbara shipments
Rio Tinto Iron Ore Global Sales
Less: IOC Concentrate
Less: IOC Pellets
Rio Tinto Iron Ore Pilbara Sales
Adjustment to increase Robe River Mines from 53% to 65%
basis
Robe River Sales - Pannawonica (Mesas J & A)
Robe River Production - West Angelas
Sales from Robe River mines (65% basis)
Adjustment to increase Robe River Mines from 53% to 65%
basis
Rio Tinto Share of Pilbara Shipments (65% basis)

68

kt
122,672
(1,530)
(2,806)
118,336

7,943
8,272
16,215
19,886
3,671
122,007

The Group recognises a 65 per cent share of the assets, liabilities, revenues and expenses of Robe River, with a 12 per cent non-controlling interest. The Group therefore has a
53 per cent beneficial interest in Robe River.
Robe River (and therefore West Angelas and Pannawonica) is owned through two holding companies. One holding company is 100% owned, and owns 35% of Robe. The other
is 60% owned and owns 30% of Robe. Rio Tinto's effective ownership is therefore (100%*35%) + (60%*30%) or 53%. Each of the holding companies proportionally consolidates
for the part of Robe that it owns, i.e. holding company one consolidates 35% of Robe's revenue and cost; holding company two consolidates 30% of Robe's revenue and
cost. These holding companies are then fully consolidated in the Rio Tinto Group accounts, resulting in 65% of Robe's revenue, cost and assets being included in Rio Tinto's
revenue, cost, assets, etc. The 12% that is not owned by Rio Tinto is removed in the line attributable to non-controlling interests to get back to Rio's true share of 53%.
2015, Rio Tinto, All Rights Reserved

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