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PostedonFebruary27,2016byengineer

MECHANICALENGINEERINGInterviewQuestionsAnswersPDF:
1.Howshearforcesareincurredinfluidflow?

Answer:Shearforcesbetweenfluidparticlesandboundarywallsandbetweenthefluidparticlesthemselves,resultfromtheviscosityof
fluid.
2.Inlaminarflow,howdischargeisrelatedtoviscosity?
Answer:Dischargevariesinverselyasviscosity.
3.Whatisbesthydraulicsection?
Answer:Besthydraulicsectionisoneinwhichforagivencrosssectionarea,thechannelsectionhasleastwettedperimeter.
4.Whatisbesthydraulictrapezoidalsection?
Answer:Itisahalfhexagoninshape.
5.Whatisspecificenergyinachannelsection?

Answer:Itisdefinedastheenergyheadmeasuredwithrespecttothechannelbottomatthesection.Atanysection,itisequaltosumo
velocityheadandthewaterdepthatthesection.
6.Whatiscriticaldepthandcriticalflow?
Answer:Criticaldepthisthedepth,atwhichthedischargemaybedeliveredthroughthesectionatminimumenergy.
Criticalflowistheflowinopenchannelcorrespondingtocriticaldepth.
7.Whatcausesboundarylayerseparation?
Answer:Anadversepressuregradient.
8.WhatistheimprotanceofNoseradius?

Answer:Noseradiusisfavourabletolongtoollifeandgoodsurfacefinish.Asharppointontheendofatoolishighlystressed,shortlive
leavesagrooveinthepathofcut.
9.Atwhatpointbelowfreesurfaceinauniformlaminarflowinachannelthepointvelocityisequaltomeanvelocityofflow?
Answer:At0.577depthofchannel.
10.WhatisthevalueoffrictionfactorforsmoothpilewhenReynoldsnumberisapproximately=10G?
Answer:0.01.
11.Howhydraulicgradelineandfreesurfaceofopenchannelflowrelated?
Answer:Theycoincide.
12.Whatarethefirstandlastelementsoftoolsignatures?
Answer:Backrakeangleandnoseradius.
14.Whatisopenchannelflow?Explain4typesofopenchannelflows.
Answer:Openchannelflowhasafreewatersurfacewhichisnormallysubjecttotheatmosphericpressure.

Steadyopenchannelflow:Inthiscasethedischargeandwaterdepthatanysectioninthereachdonotchangewithtimeduringtheper
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interest.
Unsteadyopenchannelflow:Inthiscasethedischargeandthewaterdepthatanysectioninthereachchangewithtime.

Uniformopenchannelflow:Inthiscasethedischargeandthewaterdepthremainthesameinenergysectioninthechannelreach.Itis
steady.

Variedopenchannel{low:Inthiscasethewaterdepthand/orthedischargechangealongthelengthofthechannel.Itmaybesteady(s
flowoveraspillwaycrest)orunstgeady(asinthecaseoffloodwavesortidalsurge).
15.Whendoeswakeoccur?
Answer:Itoccursafteraseparationpoint.
16.Instraightpolarity,towhichterminaltheelectrodeisconnected?
Answer:Negative.
17.Whatishydraulicradius?
Answer:Itistheratiooffluidflowarea/shearperimeter.
18.Defineflowwork.
Answer:Flowworkistheamountofmechanicalenergyrequiredtopushorforceaflowingfluidacrossasectionboundary.
19.Whatdoyouunderstandbydimensionalanalysis?

Answer:Dimensionalanalysisisthemathematicsofdimensionsandquantitiesandprovidesproceduraltechniqueswherebythevariabl

areassumedtobesignificantinaproblemcanbeformedintodimensionlessparameters,thenumberofparametersbeinglessthanthe
ofvariables.
20.Whatishydraulicdepthforopenchannelflow?
Answer:Itistheratioofareaandthetopwidthofthechannelsection.
21.Whichweldingsetwillyouselectforweldingbothferrousandnonferrousmaterials.
Answer:D.C.generatorset.
22.Whichweldingprocessisacombinationofarcweldingandgasweldingprocesses?
Answer:Atomichydrogenwelding.
23.Whatishydraulicjump?

Answer:Itisanaturalphenomenoninopenchannel.Itisanabruptreductioninflowvelocitybymeansofasuddenincreaseofwaterde
thedownstreamdirection.Throughahydraulicjump,andhighvelocitysupercriticalflowischangedtoalowvelocitysubcriticalflow.
24.Whatisgraduallyvariedflow?

Answer:Thechangesinwaterdepthintheopenchanneltakeplaceverygraduallywithdistance.Dependingonthechannelslope,thesu

conditions,thesectionalgeometry,andthedischarge,thesemaybeclassifiedintofivecategories:steepchannel,criticalchannel,mildc
horizontalchannel,andadversechannel.
25.Explain5typesofchannels.

Answer:Steepchannel:Inthiscasenormaldepth<criticaldepth.Criticalchannel:Inthiscasenormaldepth=criticaldepth.Mildcha
thiscase,normaldepth>criticaldepth.
Adversechannel:Inthiscase,theslopeofchannelbed<0
Horizontalchannel:Inthiscase,theslopeofchannelbed=0.
26.Mentiontwomajordifferencesbetweenshaperandplaner?
Answer:ShaperPlaner
(a)Thecuttingtoolreciprocates(a)Workreciprocates
(b)Theworkisstationary(b)Toolisstationary
(c)Meantforsmallworkpieces(c)Meantforlargeworkpieces
(d)Onlylightercutcanbetaken(d)Heavycutscanbetaken
(e)Toolsaresmallerinsize(e)Toolsarebiggerinsize

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27.Differentiatebetweendrillingandreaming?
Answer:DrillingReaming
(a)Itistheoperationofinitiatinghole(a)Reamingistheoperationoffinishingand
sizingadrilled/boredhole
(b)Itcanbedoneatrelativelyhighspeeds(b)Itshouldbedoneonlyatslowspeeds
(c)Largerchipsareproduced(c)Lesschipsareproduced
(d)Drillhasonlytwoflutes(d)Reamerhasmorethan4flutes
(e)Drillhaschiseledge(e)Reamerhasabeveledge
28.Whatissimilaritybetweennormalshockwaveandhydraulicjump?
Answer:Bothareanalogousandirreversible.
29.Forwhatpurposechillsareusedinmoulds?
Answer:Chillsareusedtoachievedirectionalsolidification.
30.Whatistumblergearmechanism?

Answer:Tumblergearmechanismisamechanismconsistingofnumberofdifferentsizedgearskeyedtothedrivingshaftintheformof
isusedtogivethedesireddirectionofmotionofthelathespindle.
31.Whatisrelativeroughnessofpipe?
Answer:Itistheratioofthesizeofthesurfaceimperfectionstotheinsidediameterofthepipe.
32.Whatisconicity?
Answer:Theratioofthedifferenceindiameterofthetapertoitslengthistermedconicity.
33.Underwhatconditiontheeffectofcompressibilityoffluidcanbeneglected?
Answer:WhenMachnumberislessthan0.4.
34.Forwhichtypeofflowthevelocitydistributioninapipeisparabolic.
Answer:Foruniformlaminarflow.
35.Whatistherelationshipbetweencenterlinevelocityandaveragevelocityforalaminarflowinapipe?
Answer:Averagevelocity=1/2centrelinevelocity.
36.Onwhichfactorthefrictionfactorforasmoothpipeinturbulentflowdepends?
Answer:Reynoldsnumber.
37.Whatdoyouunderstandbypipebranchings?

Answer:Whenwaterisbroughtbypipestoajunctionwheremorethantwopipesmeet,themthetotalamountofwaterbroughtbypipe

junctionmustalwaysbeequaltothatcarriedawayfromthejunctionbyotherpipes,andallpipesthatmeetatthejunctionmustsharet
pressureatthejunction.
38.Whatispipenetworksandwhataretheconditionfornetwork?
Answer:Pipenetworkcomprisesanumberofpipesconnectedtogethertoformloopsandbranches.Foranetwork,
(i)atanyjunction,Y.Q=0and
(ii)betweenanytwojunctionsthetotalheadlossisindependentofthepathtaken.
39.WhatisHardyCrossMethod?
Answer:Itisacommonlyusedcomputerprogramforapipenetwork.
40.Explainwaterhammer.

Answer:Theforceresultingfromchangingthespeedofthewatermass(sayinapipeduetosuddenchangeofflowrate)maycauseapre
inthepipewithamagnitudeseveraltimesgreater
thanthenormalstaticpressureinthepipe.Pressureheadcausedbywaterhammer=C(Vvelocityinpipe,C=celerity).

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41.Whathappenstoimpuritiesincentrifugalcasting?
Answer:Theygetcollectedatthecenterofthecasting.
42.Definethetermshydraulicsimilitudeanddimensionalanalysis.
Answer:Hydraulicsimilitudeistheprincipleonwhichthemodelstudiesarebased.

Dimensionalanalysisistheanalysisofthebasicrelationshipofthevariousphysicalquantitiesinvolvedinthestaticanddynamicbehavi
waterflowinahydraulicstructure.
43.Explainthedifferencebetweengeometricsimilarity,kinematicsimilarityanddynamicsimilarity.

Answer:Geometricsimilarity:Itimpliessimilarityofform.Themodelisageometricreductionoftheprototypeandisaccomplishedby
maintainingafixedratioforallhomologouslengthsbetweenthemodelandtheprototype.

Kinematicsimilarity:Itimpliessimilarityinmotion.Kinematicsimilaritybetweenamodelandtheprototypeisattainedifthehomolog
movingparticleshavethesamevelocityratioalonggeometricallysimilarpaths.Itinvolvesthescaleoftimeaswellaslength.
Dynamicsimilarity:Itimpliessimilarityinforcesinvolvedinmotion.
44.DefineReynoldslaw?

Answer:Whentheinertialforceandtheviscousforceareconsideredtobetheonlyforcesgoverningthemotionofthewater,theReynol
numberofthemodelandtheprototypemustbekeptatthesamevalue.
45.Whenabuiltupedgeisformedwhilemachining?
Answer:Whilemachiningductilematerialsathighspeed.
46.Onwhatfactorthefrictionfactorforaroughpipeinturbulentflowdepends?
Answer:Relativeroughness.
47.Whatisunitpowerofaturbine?
Answer:PHP12.
48.Howcavitationcausesdamage?

Answer:Inaaclosedsystem(pipelines,orpumps),watervaporisesrapidlyinregionswherethepressuredropsbelowthevapourpressu

phenomenoniscalledcavitation.Thevapourbubblesformedincavitationusuallycollapseinaviolentmanner,whichmaycauseconsid
damagetothesystem.
49.Inmillingprocess,howthearbortorquecanbesmoothend?
Answer:Arbortorquecanbesmoothenedbyincreasingnumberofteeth,usinghigherspiralangleofteeth,usinghighercuttingdepth.
49.Whatarewebsinatwistdrill?
Answer:Websarethemetalcolumninthedrillwhichseparatestheflutes.
50.Whatisbluffbody?

Answer:Itisabodywithsuchshapethattheflowisseparatedmuchaheadofitsrearendresultinginalargewake,thepressuredragbe
greaterthanthefrictiondrag.

MECHANICALENGINEERINGInterviewQuestionsAnswersPDF::
51.Whatisbulkmodulus?
Answer:Itistheratioofhydrostaticstresstovolumetricstrainwithintheelasticlimits.
52.Defineboundarylayer.
Answer:Itisthefluidlayerintheneighborhoodofasolidboundarywheretheeffectsoffluidfrictionarepredominant.
53.Whatiscreepflow?
Answer:ItisflowatverylowReynoldsnumberwhereviscousforcesarelargerthantheinertiaforces.
54.WhatisTorricellistheorem?
Answer:Accordingtoitvelocityofjetflowingoutofasmallopeningisproportionaltothesquarerootofheadofliquidaboveit.
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55.Howdoescavitationmanifestitselfinacentrifugalpump?

Answer:Usualsymptomsofcavitationofpumparenoise,vibration,adropinheadandcapacitywithadecreaseinefficiency,accompan
pittingandcorrosionoftheimpellervanes.
56.Whathappensifcentrifugalpumpisoperatedatexcessivespeeds?

Answer:Whenapumpisoperatedatexcessivespeeds,thedifferentialpressuredevelopedincreasesandcausesapowerfulpulsatingvac

theundersideofthebladetipsandeachparticleofwaterispulledawayfromtheblade,takingawaywithitasmallparticleofmetal,pro

pitting/groovedeffect.Repeatederosiveactionresultsincompletehoneycombingandtotaldestructionofblade,withresultantlossinp
performance.
57.Onwhatparameterstheheaddevelopedbyacentrifugalpumpdepends?
Answer:Itdependsupontheimpellerdiameteranditsrotativespeed.
58.Whichfactorsdeterminetheselectionofelectrolyteforelectrochemicalmachiningprocess?
Answer:Electrolyteshouldbechemicallystableandhavehighelectricalconductivity.
59.Whatisthedisadvantagesofcentrifugalpumphavingverylowspecificspeed?

Answer:Fora.centrifugalpumphavingverylowspecificspeed,theimpellerdiameterislargeandnarrowhavingexcessivelyhighdiscfr
excessivehydrauliclosses.
60.Onwhatfactorstheefficiencyofpumpdepends?
Answer:Efficiencyofapump(centrifugal)dependsonthesize,speed,andproportionsoftheimpellerandcasing.
61.Onwhatfactorsthecavitationincentrifugalpumpsisdependent?

Answer:Cavitationincentrifugalpumpsdependsonthevelocityofwaterenteringtneimpellerandontherelatiavevelocityoftheimpe
wherethewaterispickedup.
62.Whatarethelossesinacentrifugalpump?

Answer:Thelossesinacentrifugalpumpare:Frictionlossesduetoeddiesinflow,leakage,frictionlossduetorotationofimpellerinch
water,glandandbearingpowerlosses.
63.Whatshouldbedonetoavoidcavitationinpumps?
Answer:Inordertoavoidcavitation,thesuctionliftandtheoperatingspeedmustbecarefullychosen.
64.Whatwillhappenifspeedofreciprocatingpumpisincreased?

Answer:Ifspeedofareciprocatingpumpisincreasedbeyondalimit,thenatmosphericpressurewouldbeinsufficienttoforcewaterint

pumpatthesamespeedasthepiston.Thiswouldabreakinthecontinuityofthewaterinsuctionpipe(cavitation)andgiverisetovibra

noise,andchemicalattackbyanydissolvedgaseswhichmaybereleasedfromthewaterowingtothehighvacuumandthebreakingoft
column.
65.Whatistheorderofefficiencyofcenetrifugalandreciprocatingpumps?
Answer:Theefficiencyofcentrifugalpumpisoftheorderof45%whereasthatofreciproctingpumpisaround%.
66.Whatarethebasicoperationsperformedinaslotter?
Answer:Thedifferentoperationsdoneinslotterare:
1.Machininggrooves
2.Machiningcylindricalsurface
3.Machiningirregularprofiles.
67.Howthepositivedisplacementisobtainedinrotarypumps?
Answer:Positivedisplacementinrotarypumpsisachievedintwoways:

(i)Arotorcarriesradiallyadjustablevanes,theoutertipsofwhichareconstrainedbyacircularcasing,whosecentreisremotefromtha
rotor.

(ii)Variouscombinationsofgears,lobes,helices,etc.withinacasingarrangedsothatthelobesorteethattachedtoeachrotorpassinse
throughthesamepumpingspace.

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68.Howaslotterdiffersfromshaper?
Answer:SlotterShaper
(a)Ramreciprocatesvertically(a)Ramreciprocateshorizontally
(b)Ithasacirculartable(b)Ithasarectangulartable
(c)Suitedformachininginternalsurfaces(c)Suitedformachiningexternalsurfaces
(d)Tablecantakelessload(d)Tablecantakemuchload
69.Underwhatconditiontheflowandpowerofpumpvaryassquareofthesize?
Answer:Theflowandpowervaryassize2whenthegeometricsizechangesasinverseofchangeofspeed.
70.Howtheincidenceofcavitationdetected?
Answer:Theincidenceofcavitationisdetectedbythefollowinginorderofappearance.
(i)stroboscopicobservationofbubbleappearanceandsize
(ii)sensitiveacoustictestsofcavitationnoise
(iii)reductionofefficiencyand/orheadof3%.
71.Howcavitationerosionisassessed?
Answer:Cavitationerosionisassessedbydepthofattackorweightofmetalremoved.
72.Atwhichtemperaturethecavitationerosionisnegligibleandwhy?

Answer:Cavitationerosionisnegligibleatabove300Cbecausethewaterandsteamhavesamedensitiesatcriticaltemperatureof374
thusthereisnovolumechangeorbubblecollapseinthevicinityofthisrange.
73.Whatisanarbor?

Answer:Anarborisanaccuratelymachinedshaftforholdinganddrivingthearbortypecutter.Itistaperedatoneendtofitthespindle
hastwoslotstofitthenosekeysforlocatinganddrivingit.
74.Forabodytofloatinstableequilibriumwherethee.g.shouldbelocatedw.r.t.metacentre?
Answer:e.g.shouldbebelowmetacentre.
75.Whatistheconditionforaflowtobefullydevelopedthroughapipe?
Answer:Ratioofmaximumvelocitytoaveragevelocityshouldbe2.
76.Whenafluidismovingwithuniformvelocity,whetherthepressureoffluidwilldependonitsdepthandorientation?
Answer:No.
77.Howmuchistheverticalcomponentofforceonacurvedsurfacesubmergedinastaticliquid?
Answer:Itisequaltoweightoftheliquidabovethecurvedsurface.
78.Onwhichfactorsdependsthefrictionfactorinaroughturbulentflowinapipe?
Answer:Itdependsonpipediameterandtheconditionofthepipe.
79.Whatdoestherealisationofvelocitypotentialinfluidflowindicate?
Answer:Itindicatesthatflowisirrotational.
80.Whatisthedifferencebetweenpotentialflowandcreepflow?
Answer:Potentialflowassumesviscousforcestobezerobutsameisconsideredlargerthaninertiaforcesincreepflow.
81.ForwhichapplicationMachnumberandFroudenumbersaresignificant?
Answer:Machno.issignificantinthestudyofprojectilesandjetpropulsion.Froudenumberissignificantinthestudyofshiphulls.
82.Whatisthedifferencebetweengeometric,kinematic,anddynamicsimilaritiesbetweenmodelandprototype?

Answer:Geometricsimilarityismainlyforsameshapeformodelandprototype,kinematicsimilarityisconcernedwithstreamlinepatte
whereasdynamicsimilarityconcernstheratioofforces.

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83.Abodyisfloatinginwater.Ifitisdisplacedslightlythenaboutwhichpointitwilloscillate.
Answer:Itwilloscillateaboutcentreofbuoyancy.
84.Whyuniformrammingisconsidereddesirableingreensandmouldingprocess?
Answer:Uniformrammingresultsingreaterdimensionalstabilityofacasting.
85.Onwhataccountthefrictiondragisexperienced?
Answer:Frictiondragisexperiencedonseparationofboundarylayer.
86.Whatisthecharacteristicofcentrifugallycastcomponents?
Answer:Thesehavefinegrainstructurewithhighdensity.
87,Underwhatconditiontheseparationofflowoccurs?
Answer:Whenpressuregradientchangesabruptly.
88.Whatisthecriterionforshapingofstreamlinedbody?

Answer:Itisshapedtosuppresstheflowseparationaboutthebodyandtoshifttheboundarylayerseparationtonearmostpartofbody
thewakesize.
89.Whatdoyouunderstandbyentrancelengthandwhatisitsvalueforturbulentflowinsmoothpipe?
Answer:Entrancelengthofflowistheinitiallengthinwhichtheflowdevelopsfullysuchthatthevelocityprofileremainsunchanged
downstream.Forturbulentflowinsmoothpipe,entrancelengthistakenas50xdiameterofpipe.
90.Explainthedifferencebetweenfrictiondragandpressuredrag.
Answer:Frictiondragisthedragforceexertedbyafluidonthesurfaceduetofrictionactionwhen
theflowoccurspastaflatsurfaceatzeroincidence.Pressuredragistheadditionaldragforceon
accountofthedifferencesofpressureoverthebodysurfacewhenflowoccurspastasurfacewhichis
noteverywhereparalleltothefluidstream.Pressuredragdependsuponseparationofbondarylayer
andthesizeofwake.Frictiondragisduetoshearstressesgeneratedduetoviscousaction.
91.Whatdoyouunderstandbychokinginpipeline?
Answer:Whenspecifiedmassflowisnotabletotakeplaceinapipeline.
92.Whatisthedifferencebetweenstreamlinebodyandbluffbody?

Answer:Instreamlinebodytheshapeissuchthatseparationinflowoccurspastthenearmostpartofthebodysothatwakeformedissm

thusfrictiondragismuchgreaterthanpressuredrag.Inbluffbodytheflowgetsseparatedmuchaheadofitsrearresultinginlargewak
pressuredragismuchgreaterthanthefrictiondrag.
93.Whatisthedifferencebetweendressingandtrueingofagrindingwheel?

Answer:Dressingistheprocessusedtoclearthecuttingsurfaceofthegrindingwheelofanydullgritsandembeddedswarfinordertoi

thecuttingaction.Trueingistheprocessemployedtobringthewheeltotherequiredgeometricshopandalsotorestorethecuttingacti
wornwheel.
94.Whetherhardgradeorsoftergradeisrequiredforinternalgrindingthanexternalgrinding?
Answer:Softergradersofwheelarerequiredforinternalgrindingthanforexternalgrinding.

95.Howisthevelocityprofileandstressdistributionduetolaminarflowofanincompressibleflowundersteadyconditionsinacircular

Answer:Velocityprofileisparabolicwithzerovelocityatboundaryandmaximumatthecentre.Shearstressdistributionislinear,being
maximumatboundaryandzeroatcentre.
96.Wherethemaximumvelocityoccursinopenchannels?
Answer:Nearthechannelbottom.
97.Definehydraulicallyefficientchannelcrosssection.

Answer:Theshapeofsuchsectionisthatwhichproducesminimumwettedperimeterforagivenareaofflowandcarriesmaximumflow

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9.Whatisfollowerrest?

Ans.Forslenderworkatravellingorfollowerrestisused.Thisfitsonthelathesaddleandtravelstoandfrowithit.Bythismeanssup
constantlyprovidedatthepositionofcut.Thustheworkpiecebeingturnisrigidlyheldagainstthetool.
99.Whatisthemeaningofthetermsensitivedrillpress?
Answer:Asensitivedrillingpressisalight,simple,benchtypemachineforlightdutyworkingwithinfinitespeedratio.
100.Whycarburisedmachinecomponentshavehighendurancelimit?

Answer:Incarburisedmachinecomponents,theprocessofcarburisationintroducesacompressivelayeronthesurfaceandthusendura
isincreased.
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March26,2016at11:44am

SirTheseareveryusefultoall..
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