Anybus Wireless Bolt

USER MANUAL
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ENGLISH

Important User Information

Liability
Every care has been taken in the preparation of this document. Please inform HMS Industrial Networks AB of any
inaccuracies or omissions. The data and illustrations found in this document are not binding. We, HMS Industrial
Networks AB, reserve the right to modify our products in line with our policy of continuous product development.
The information in this document is subject to change without notice and should not be considered as a commitment by HMS Industrial Networks AB. HMS Industrial Networks AB assumes no responsibility for any errors that
may appear in this document.
There are many applications of this product. Those responsible for the use of this device must ensure that all the
necessary steps have been taken to verify that the applications meet all performance and safety requirements including any applicable laws, regulations, codes, and standards.
HMS Industrial Networks AB will under no circumstances assume liability or responsibility for any problems that
may arise as a result from the use of undocumented features, timing, or functional side effects found outside the
documented scope of this product. The effects caused by any direct or indirect use of such aspects of the product
are undefined, and may include e.g. compatibility issues and stability issues.
The examples and illustrations in this document are included solely for illustrative purposes. Because of the many
variables and requirements associated with any particular implementation, HMS Industrial Networks AB cannot assume responsibility for actual use based on these examples and illustrations.

Intellectual Property Rights

HMS Industrial Networks AB has intellectual property rights relating to technology embodied in the product described in this document. These intellectual property rights may include patents and pending patent applications in
the USA and other countries.

Trademark Acknowledgements
Anybus is a registered trademark of HMS Industrial Networks AB. All other trademarks are the property of their respective holders.

Copyright 2016 HMS Industrial Networks AB. All rights reserved.

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Table of Contents
1

About This Document .................................................................................................... 3

1.1

About This Document.....................................................................................................3

1.2

Related Documents .......................................................................................................3

1.3

Document history...........................................................................................................3

1.4

Conventions ..................................................................................................................4

Description ....................................................................................................................... 5
2.1

Page

Intended Use .................................................................................................................5

Installation ........................................................................................................................ 6
3.1

Connector Pinning .........................................................................................................7

3.2

Cabling .........................................................................................................................8

Configuration ................................................................................................................... 9
4.1

Easy Config.................................................................................................................10

4.2

Network Settings..........................................................................................................12

4.3

WLAN Settings ............................................................................................................13

4.4

Bluetooth Settings........................................................................................................15

4.5

Firmware Update .........................................................................................................16

4.6

AT Commands.............................................................................................................16

4.7

System Settings...........................................................................................................17

4.8

Factory Reset ..............................................................................................................18

4.9

Configuration Examples ...............................................................................................20

A Technical Data................................................................................................................ 23

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About This Document

1.1

About This Document

This manual describes how to install and configure Anybus Wireless Bolt.
For additional related documentation and file downloads, please visit the support website at
www.anybus.com/support.

1.2

Related Documents
Related documents

1.3

Document
Anybus Wireless Bolt Installation Guide

Author
HMS

Anybus Wireless Bolt AT Commands Reference

HMS

Document history
Revision list
Version

Date

Description

1.00

2016-09-15

First release

Summary of changes in this version

Change

Anybus Wireless Bolt User Manual

Where (section no.)

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Conventions
Unordered (bulleted) lists are used for:

Itemized information

Instructions that can be carried out in any order

Ordered (numbered or alphabetized) lists are used for instructions that must be carried out in
sequence:
1.

First do this,

2.

Then open this dialog, and

a.

set this option...

b.

...and then this one.

Bold typeface indicates interactive parts such as connectors and switches on the hardware, or
menus and buttons in a graphical user interface.
Monospaced text is used to indicate program code and other
kinds of data input/output such as configuration scripts.
This is a cross-reference within this document: Conventions, p. 4
This is an external link (URL): www.hms-networks.com
This is additional information which may facilitate installation and/or operation.

This instruction must be followed to avoid a risk of reduced functionality and/or

damage to the equipment, or to avoid a network security risk.

Caution
This instruction must be followed to avoid a risk of personal injury.

WARNING
This instruction must be followed to avoid a risk of death or serious injury.

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Description
Anybus Wireless Bolt combines Bluetooth Classic/Low Energy and 2.4 GHz/5 Ghz WLAN connectivity with Ethernet networking and optionally with serial RS-232/485 or CAN.
Bluetooth and WLAN can be used simultaneously. The Ethernet port can be used at the same
time as one of the serial or CAN ports.
The WLAN interface can use either the 2.4 GHz or the 5 GHz channel band, not both at the
same time.
The unit can be configured as a client or access point for both Bluetooth and WLAN. It contains
an internal DHCP server for dynamic IP addressing on a local network.

2.1

Intended Use
Typical applications for Anybus Wireless Bolt include:

Adding wireless cloud connectivity to industrial devices

Accessing devices from a laptop, smartphone or tablet

Ethernet cable replacement between devices

Anybus Wireless Bolt can only handle a limited number of connected devices and is not intended for bridging large networks. Please visit the Anybus website at www.anybus.com for
more information about our complete range of wireless networking solutions.

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Installation
Anybus Wireless Bolt should be mounted vertically (logo facing upwards) for best performance
due to the characteristics of the internal antenna.
For optimal reception, wireless devices should be placed with a line of sight between them clear
of obstructions. A minimum distance of 50 cm between the devices should be observed to avoid
interference.
Make sure that you have all the necessary information about the capabilities and restrictions of
your local network environment before installing the Anybus Wireless Bolt. Contact your network administrator if in doubt.

Caution
This equipment emits RF energy in the ISM (Industrial, Scientific, Medical) band.
Make sure that all medical devices used in proximity to this device meet
appropriate susceptibility specifications for this type of RF energy.
This product contains parts that can be damaged by electrostatic discharge (ESD).
Use ESD protective measures to avoid equipment damage.

Mechanical Installation
Anybus Wireless Bolt is intended to be mounted on top of a machine or cabinet through an M50
(50.5 mm) hole using the included sealing ring and nut.
Tightening torque: 5 Nm 10 %
Make sure that the sealing ring is correctly placed in the circular groove in the top
part of the housing before tightening the nut.

Fig. 1

Installation drawing

All measurements are in mm.

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Connector Pinning

Fig. 2

Connector

For correct pin identification, observe the location of the RESET button when the connector is
attached to the Wireless Bolt. Pin 1 is the pin closest to the button.
Pin

Name

Description

1
2
3

VIN
GND
DI

Power 930 VDC

Power Ground
Digital input (930 VDC)

DI_GND

Digital input ground

ETN_RD+

Ethernet receive + (white/orange)

ETN_RD-

Ethernet receive - (orange)

ETN_TD-

Ethernet transmit - (green)

ETN_TD+

Ethernet transmit + (white/green)

RS485_B

RS-485 B Line

10
11

FE/Shield
RS232_TXD

Functional Earth/Functional Earth and Shield for serial interface

RS-232 Transmit

12

RS485_A/RS232_RXD

RS-485 A Line or RS-232 Receive

13

RS232_RTS

RS-232 Request To Send

14

RS232_CTS

RS-232 Clear To Send

15

ISO_5V

Isolated 5 V for serial interface

16

ISO_GND

Isolated Ground for serial interface

17

CAN_L

CAN Low

18

CAN_H

CAN High

RS-232 and RS-485 cannot be used at the same time.

Use termination for RS-485 and CAN when needed.

If using a shielded Ethernet cable the shield must be unconnected.

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Cabling
To make an Ethernet connector cable for the Anybus Wireless Bolt:

Fig. 3

Ethernet cable

1.

Cut off one of the connectors on a standard Cat5e or Cat6 Ethernet cable.

2.

Strip off about 40 mm (1 inch) of the cable jacket and untwist the orange, orange/
white, green and green/white wires. The other wires will not be used.

3.

Strip off about 7 mm ( inch) of the isolation on each wire.

4.

Push the pin spring release next to each socket on the connector and insert the correct
wire end according to Connector Pinning, p. 7.

Connect the wires from the power supply to the connector in the same way as the Ethernet wiring. Make sure that polarity is not reversed.

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Configuration
Anybus Wireless Bolt is normally configured through the built-in web interface, either by setting
individual parameters or by using a pre-configured Easy Config mode.
The web interface is accessed by pointing a web browser to the IP address of the internal web
server in Wireless Bolt. The default address is 192.168.0.99.
The first page shows an overview of the current settings. For details about each configuration
section, select the respective section from the menu.

Fig. 4

System Overview

If the Anybus Wireless Bolt needs to be restarted for a parameter change to come into effect,
the Save and Reboot button will become enabled. To return to the current configuration without
saving, click on Cancel All Changes.
The web interface is designed for the latest versions of Internet Explorer, Chrome,
Firefox and Safari. Other browsers may not be supported.

Advanced Configuration
Advanced configuration can be carried out by entering AT (Hayes) command strings directly into the AT Commands tab in the web interface, or using a terminal emulator over a Telnet connection to port 8080. A reference manual describing the supported AT commands can be
downloaded from www.anybus.com/support.
See also AT Commands, p. 16.

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Easy Config

Fig. 5

Easy Config page

Easy Config modes can be used for automatic configuration of the Anybus Wireless Bolt.
Modes 2 and 3 are used to recall factory settings. Modes 4, 5 and 6 can be used in combination
to automatically set up a WLAN or Bluetooth connection between Wireless Bolt devices.
To activate an Easy Config mode, select it from the dropdown menu and click on Set.
See also Configuration Examples, p. 20.

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Easy Config Modes

Mode 2 - Reset configuration to factory defaults
Resets the configuration to the factory defaults and reboots the device.
See also Factory Reset, p. 18.
Mode 3 - Reset IP settings to factory defaults
Resets the IP settings to their factory defaults, clears the table holding the IP addresses of associated WLAN/Bluetooth clients, and reboots the device.
When resetting a device to the factory defaults, its IP address will be reset to
192.168.0.99. Associated devices that were connected using Easy Config may
also have to be reconfigured to avoid IP address conflicts.
Mode 4 - Await automatic discovery and configuration
The device will wait for an attempt from another device set in Mode 5 or 6 to connect. The connecting device will send a configuration to the device set in Mode 4, which will then apply the received settings and reboot.
The mode will time out after 120 seconds. If no connection has been established within the
timeout period the device will return to its initial state.
Mode 5 - Configure as WLAN access point and scan for clients
Scan for devices set in Mode 4. If at least one such device is discovered, the scanning device
will configure itself as a WLAN access point, send a configuration to the other devices, and reboot. The other devices will automatically reboot and connect to the access point as clients.
The mode will time out after scanning for 120 seconds. If no connection has been established
within the timeout period the device will return to its initial state.
The access point will automatically assign IP addresses within its own Ethernet subnet range to
the clients. See also Network Settings, p. 12.
Mode 6 - Configure as Bluetooth access point and scan for clients
Same as Mode 5 but using Bluetooth. The device will be configured as a Bluetooth NAP.

Notes on using Easy Config modes 46:

The devices will be unavailable on the network until the configuration attempt has succeeded or the mode times out.

The IP address of a client may be changed by the configuration from the access point.
Active browser sessions could therefore be lost.

The devices will always use Bluetooth during the scanning phase. After that they will
use either Bluetooth or WLAN depending on the selected mode.

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Network Settings

Fig. 6

Network Settings page

IP Assignment

Select static or dynamic IP addressing (DHCP) for the Wireless Bolt.

Internal DHCP Server

Activates an internal DHCP server which will assign IP addresses within the
current subnet to devices that use DHCP.
Do not enable this option if there is already a DHCP server on the network!

IP Address

Static IP address for the Wireless Bolt

Subnet Mask

Subnet mask when using static IP

Default Gateway

Default gateway when using static IP

When the IP address is changed the browser should automatically be redirected to the new address after clicking on Save and Reboot. This function may not be supported by all browsers.

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WLAN Settings

Fig. 7

WLAN Settings Client

Operating Mode

Choose if the Wireless Bolt should operate as a WLAN Client or Access Point. If
Access Point is selected, additional parameters will be visible.

Channel Bands

Choose to scan for networks on either the 2.4 GHz or the 5 GHz channel band, or
both. The unit must be rebooted to enable the new setting.
Please note that although the Wireless Bolt can scan on both channel bands, it
can only operate on one band at a time.

Scan for Networks

Scans the currently active frequency band for discoverable WLAN networks. To
connect to a network, select it from the dropdown menu when the scan has
completed.

Connect to SSID

To connect manually to a network, enter its SSID (network name) here. This can
be used if the network does not broadcast its SSID.

Authentication Mode

Select the authentication/encryption mode required by the network.

Open = No encryption or authentication
WPA2 = WPA2 PSK authentication with AES/CCMP encryption
Other authentication and encryption modes can be selected using AT commands.
See the Anybus Wireless Bolt AT Commands Reference.

WPA2 Passkey

Enter the WPA2 passkey for the network.

Channel

Select a specific channel to use when scanning for networks. Which channels are
available depend on the Channel Bands setting.
Auto = all channels will be scanned (default).

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Fig. 8

WLAN Settings Access Point

Network (SSID)

Enter an SSID (network name) for the Wireless Bolt.

If left blank, the unit will use the default SSID bolt_xxyyzz, where xxyyzz are the
last part of the MAC ID.

Authentication Mode

Select the authentication/encryption mode to use for the access point.

Open = No encryption or authentication
WPA2 = WPA2 PSK authentication with AES/CCMP encryption

WPA2 Passkey

Enter a string in plain text or hexadecimal format to use for authentication.

Regular (plain text) passwords must be between 8 and 63 characters.
Hexadecimal passwords must start with 0x and be exactly 64 characters.
See also the example passwords below.

Channel Bands,
Channel

Select the WLAN channel band and channel to use for the access point.

Password examples
For plain text passwords a combination of upper and lowe case letters, numbers, and special
characters is recommended.
Example of a strong plain text password:
uS78_xpa&43
Example of hexadecimal password:
0x000102030405060708090a0b0c0d0e0f101112131415161718191a1b1c1d1e1f
Do not use the example passwords above in a real installation.

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Bluetooth Settings

Fig. 9

Bluetooth Settings PANU (Client)

Operating Mode

PANU (Client) = The unit will operate as a Bluetooth PAN (Personal Area
Network) User device. It can connect to another single Bluetooth PANU device or
to a Bluetooth Network Access Point.
NAP (Access Point) = The unit will operate as a Bluetooth Network Access Point.
It can connect to up to 7 Bluetooth PANU devices.

Local Name

The name identifying the unit to other Bluetooth devices. The default name is
bolt_xxyyzz, where xxyyzz are the last part of the MAC ID.

Connectable

Enable to make the unit accept connections initiated by other Bluetooth devices.

Discoverable

Enable to make the unit visible to other Bluetooth devices.

Security Mode

Disabled = No encryption or authentication.

PIN = Encrypted connection with PIN code security. This mode only works when
connecting to another Wireless Bolt. PIN codes must consist of 4 to 6 digits.
Just Works = Encrypted connection without PIN code.

Paired Devices

Lists the currently connected Bluetooth devices.

PANU mode only

Scan for Devices

Scans the network for discoverable Bluetooth devices. To connect to a device,

select it from the dropdown menu when the scan has completed.

Connect To

Used when connecting manually to a NAP or PANU device.

Connection Scheme

Choose whether to select a Bluetooth device by MAC address or name when

connecting manually.

NAP mode only

List Nearby Devices

Anybus Wireless Bolt User Manual

Scans the network and lists discoverable Bluetooth devices.

Pairing cannot be initiated in NAP mode.

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Firmware Update

Fig. 10

Firmware Update

Click on Browse to select a firmware file, then click on Send to download it to the Wireless Bolt.
Both progress bars will turn green when the firmware update is completed. The unit will then reboot automatically.

4.6

AT Commands

Fig. 11

AT Commands

AT commands can be used for setting parameters that are not available in the web interface,
and for batch configuration using command scripts.
Enter or paste the commands into the text box, then click on Send. The result codes will be displayed below the text box.
A reference manual describing all supported AT commands for Anybus Wireless Bolt can be
downloaded from www.anybus.com/support.

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System Settings

Fig. 12

System Settings

Device Name

Enter a descriptive name for the Wireless Bolt.

Password

Enter a password for accessing the web interface.

Reboot System

Reboots the system without applying changes.

Cancel All Changes

Restores all parameters in the web interface to the currently active values.

Factory Reset

Resets the unit to the factory default settings and reboots.

Setting a secure password for the unit is strongly recommended.

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Factory Reset
Anybus Wireless Bolt can be reset to the factory default settings using either of the following
methods:

4.8.1

Press and hold the Reset Button for >10 seconds and then release it

Execute Easy Config Mode 2

Issue the AT command AT&F and reboot

Factory Default Settings

Network Settings
IP Assignment

Static

IP Address

192.168.0.99

Subnet Mask

255.255.255.0

Default Gateway

192.168.0.99

WLAN Settings
Operating Mode

Client

Channel Bands

2.4 GHz & 5 GHz

Authentication Mode

Open

Channel

Auto

Bluetooth Settings
Operating Mode

PANU (Client)

Local Name

[generated from MAC address]

Security Mode

Disabled

System Settings
Password

[empty]

Setting a secure password for the unit is strongly recommended.

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Reset Button

Fig. 13

Reset button

The reset button is located on the bottom of the unit next to the connector.

Press and hold the button for >10 seconds and then release it to reset to the factory default settings when the unit is powered on.

Press and hold the button during startup to enter Recovery Mode.

Recovery Mode
If the web interface cannot be accessed, the unit may be reset by starting in Recovery Mode
and reinstalling the firmware using Anybus Firmware Manager II.
For instructions, please refer to the wizard in Anybus Firmware Manager II.
Firmware updates should normally be carried out through the web interface.
Recovery Mode should only be used if the Wireless Bolt is unresponsive and the
web interface cannot be accessed.

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Configuration Examples
The following examples require a basic understanding of how to install Anybus Wireless Bolt
and how to access and use the web interface. Please read the Installation and Configuration
sections before you continue.

4.9.1

All the examples start out from the factory default settings.

Settings not mentioned in the examples should normally be left at their default values.

The computer accessing the web interface must be in the same subnet as the Wireless
Bolt being configured.

Setting up an Ethernet network bridge with Easy Config

Fig. 14

Setting up a network bridge with Easy Config

This example describes how to connect two Ethernet network segments over WLAN or Bluetooth using two Wireless Bolts.
1.

On Wireless Bolt 1, execute Easy Config Mode 4. This unit will now be discoverable
and open for automatic configuration.

Fig. 15

2.

On Wireless Bolt 2, execute either Easy Config Mode 5 for WLAN, or 6 for Bluetooth.
This unit should now automatically discover and configure Wireless Bolt 1 as a WLAN
or Bluetooth client.

Fig. 16

If no connection is established within 120 seconds the Easy Config modes will be aborted and
the units will restart in the previous state.

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Accessing a PLC from a handheld device using WLAN

Fig. 17

Accessing a PLC from a handheld device using WLAN

This example describes how to access the web interface of a PLC from a tablet or smartphone
using WLAN.
Refer to the documentation for the PLC and the handheld device on how to configure their network settings.
A: The PLC or network has an active DHCP server
1.

Network Settings: Select IP Assignment: Dynamic (DHCP) and continue to step 3

below.

B: The PLC has a static IP address, no DHCP server on the network

1.

Make sure that the IP addresses of the PLC and the Wireless Bolt are within the same
Ethernet subnet.

2.

Network Settings: Select IP Assignment: Static and enable Internal DHCP Server.

3.

WLAN Settings: Select Operating Mode Access Point and enter a unique SSID
(network name) for the unit.
Select an Authentication Mode and a WLAN channel if required by your network environment, otherwise leave them at the default settings.

4.

Click on Save and Reboot to restart the Wireless Bolt with the new settings.

5.

In the WLAN configuration of the handheld device, connect to the SSID of the Wireless
Bolt.
You should now be able access the web interface of the PLC by entering its IP address
in the web browser on the handheld device.
Do not enable Internal DHCP Server if there is already a DHCP server on the
network.

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Technical Data

General Specifications
Wired Interface Type

Ethernet

Serial RS-232/485 + Ethernet

CAN + Ethernet

AWB2010

AWB2020

Order code

AWB2000

Range

Up to 100 meters

Antenna

Built-in

Operating temperature

-40 to +65 C

Weight

81 g

Housing

Plastic (PBT glass-reinforced/PC-ABS)

IP class

IP67 for top (outside of host), IP21 for bottom (inside of host)

Dimensions

Height: 70 mm (95 mm incl. connector, 41 mm outside of host)

Diameter: 70 mm

Mounting

M50 screw and nut (50.5 mm hole required)

Connector

Included plug connector (2 x 9 pin 3.5 mm Phoenix DFMC 1.5/9-ST-3.5 push-in spring connection)

Power supply

930 VDC (-5% +20%)

Cranking 12 V (ISO 7637-2:2011 pulse 4)
Polarity reversal protection

Power consumption

0.7 W (idle) 1.7 W (max)

Browser support

Internet Explorer, Firefox, Chrome, Safari (latest stable versions)

Configuration

Built-in web interface / Easy Config Modes / AT commands

Vibration compatibility

Sinosodial vibration test according to IEC 60068-2-6:2007 and with extra severities;
Number of axes: 3 mutually perpendicular (X:Y:Z),
Duration: 10 sweep cycles in each axes,
Velocity: 1 oct/min,
Mode: in operation,
Frequency: 5500 Hz,
Displacement 3.5 mm,
Acceleration: 2 G.
Shock test according to IEC 60068-2-27:2008 and with extra severities;
Wave shape: half sine,
Number of shocks: 3 in each axes,
Mode: In operation,
Axes X,Y,Z,
Acceleration: 30 m/s2 ,
Duration: 11 ms

Humidity compatibility

EN 600068-2-78: Damp heat, +40 C, 93 % humidity for 4 days

Certifications

Pending (see Anybus Wireless Bolt Compliance Sheet)

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Host Communication
Ethernet interface

10/100BASE-T with automatic MDI/MDIX cross-over detection

IP, TCP, UDP, HTTP, LLDP, ARP, DHCP Client/Server, DNS support
PROFINET IO, EtherNet/IP, Modbus-TCP

Serial interface

Isolated RS-232/485 (max. 1 Mbit/s)

CAN interface

Isolated CAN (max. 1 Mbit/s)

Digital input

Max 3 m signal cable length

WLAN Specifications
Wireless standards

WLAN 802.11a/b/g/d/e/i/h

Operation modes

Access Point or Client

2.4 GHz channels

111

5 GHz channels

3648 (U-NII-1), 5264 (U-NII-2), 100140 (U-NII-2e)

RF output power

16 dBm

Max number of clients

7 (for access point)

Power consumption

54 mA @ 24 VDC (WLAN interface only)

Net data throughput

Up to 20 Mbit/s

Authentication

WPA-PSK, LEAP, PEAP

Encryption

WEP64/128, WPA, WPA2, TKIP, AES/CCMP

Bluetooth Specifications
Core specification

4.0

Wireless profiles

PAN (PANU & NAP)

Operation modes

Access Point or Client

RF output power

10 dBm

Max number of clients

7 (for access point)

Power consumption

36 mA @ 24 VDC (Bluetooth interface only)

Net data troughput

Up to 1 Mbit/s

Security

Authentication & Authorization, Encryption & Data Protection,

Privacy & Confidentiality, NIST Compliant, FIPS Approved

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HMS Industrial Networks AB

Box 4126
300 04 Halmstad, Sweden
[email protected]

2016 HMS Industrial Networks AB

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