Contents Mision Satamant eneral Properties. Alay Develoment eect of SH + Gatane Compatty. *Inrgraner Corson + Speeton, Prysial Popes Welsng Sansss See "ny “Over Aly AL-RN Aly Wold drone? Corte watsng Equpnent = Autogenaus (Wout File] Welding for ALN AL-8xN oy Pros Catalog Tubes * Sandra Toaraness + Sonam | + Sentry Sut Weld Pipe Aor. * low Tranter Parl. *aceted Ting Conaion Tabi aaa ~) ‘Statement page 1 age page 2 one 5 page 5 rege? pages eae ® reas page 10 page tt age tt page 12 age 13 page 20 page 22 page 24 page 25 (1 provides value ado process comeone's ad syst for sana and high purty processes We understand he needs af aur susan nd wrk fam los nodAL-SXN alloys metal taba *000"F Properties {62070 ands ro pasa ramen oven ‘ter odersve deeratn, Lon tm expo tis now posse end ihe Heo yslen———_suain tha tapas ange ot 200 10° componerts at nay expeencepcblemsth —_(@50-1000"G) may en te omaton ‘onan nied cordon ug ALEK" pe eos erect cal a Sly sonar ting an tings insledby _—_ghas) lange gran bon Ci phase {nal Stes nal Eqapment &Sonico ray aval atest coin oie ard be. ASW Aly aspen ow toro, shou be aie. Mogen carbon anes ol orang comin asses aly ome ace faa eka. moyesenon snd toe Tale). {ono mpove te comoaon reat, ines srg ov 3 oad ‘Table: Chemieal Composition TAL-OXM Alley pert age anon he = 006 oma of austnts san 00a mum] SS toe, ALAXN aly hs aoc Zoran | cone cic ctl atte sine cutraerem | arto eter aston eon ‘o0ranimm | goo. The ALN toy ‘stream | Sen magnet anti Bucrass | Moprebopeeesany a0) 00 | romano even ar Asero2s | severe cll rin Alloy Development: ‘The 18% Cvomion-8% Nike! austen nes tls, conmly known 8 304 SS, veg sane histori midycorosiv insti conions. Over fe years he cores eitancs, weld. bly and sengh of he suslent ys were enprave by changing the tas comical composton ‘© meet ore demndeg appeatons + Menu was dest improve caresin reistance in clr endtonment. + Cac was edu to miinige sein sing weg, + maaan was aod to compensate fore reduced svengh oft" pads, npove pase sdiy and tgeter win ctromken and moder, improve ping ressace, + Ctuanum was increased to inpeove aston resins, + Mtl was add to stabi the estan cre arucre an, at hehe covers, none sb ‘corosin cracking resin an general corason rescance reduchg envronnenis.ALSXI ay has excptna cre cores reitanoo ptr, croc an aves conosion racking and excelent general coroeon recsane fo various 2, lal an sal sotto, The negen sdton ears 2 formation of ch pase dung manutacuing nd he wakng. Chramm groles good restancs fo ox environments a ogeber wit the igh naodenun and logon ves, Iingroves the eisizos to tone iting and crevice cones. High evel of ikl moon and trogen alsa provide exalt resielanc os crsin racking up to Sa" F (230°C) Inconresto cine fms of cori, ‘ener crs rater peda The unorm atc nent es ‘expe oa coosive macnn ie ‘wrested ss an average lose naa Inlet over a gven pred ime dis oxpressed in nts such 6 (0.001 neh) pr yar, erp. Tha folowing ctr Tale 1) ae gona pudsines fer eating loys ‘sano genes earoson. This des na pp oping, coi or stress carsion cracking, Tabi compares th inmerion erosion restos, conducted a secoraance win ASTI G1, oie alloys ‘ight erent boing acid ad tal slats, These cata usta the prtermanoe oft aly na vy ov ronments and do not necossarly simul a parcar roses onus envionment Tabet I: Corrosion Resistance in oiling Solutions enemies Type sek peste Alas 906. ALAN 928 ‘ouratenss — | or2q0u) | o4aeor) | oxmoen | or0.0m) | axsoon ancfomesea — | aaatvoan) | teareen | raso20 | paren) | 276.007 om Omtered — | aaso(i2n) | weenie) | ars@60 | rae%9) | stasean owProssaicacd | ogo) | ovacoey | oaroor) | o2¢(0m0e | 098 009) ts soamdmiae | reeriia) | soreciaa) | ssecoz) | ass | 250(oon orsoaumiyrase | rres(iee) | szzsae) | seroz) | tr4\029 | 7748 tox sutoresod | rasa ise) | eaasiasm | oxsc029) | 9a6(ozs) | 2540057 rn sumnetes | easreers)| aarersa | meas | ria | 28309Dupes samoes wore exposed to various coosin environments five, Ahnu pers to otomine the average corel aes, Tote V cumgares he same alloys teed fearon ASTI sears “Table IV: Corrosion Resistance fn Standard ASM Tests TTypad1OLTypeSHTL Alay S08 ALON Alay 276] 2581 es) |2088,0529)| wostsen | 1935103 | 2522656 2212 ak} | 1981 0408) | 15.23,0367) | 252¢0680) | ano (286) Pree (CuC0es0)| pass | pass. | pass. | pass | Pass Primer (oveusayess0) | soy | owen | scan | races | aero Prone be most pata characte 2 niogan are in mig parcant.Incessing he ‘Siioss a aly exposed chide coiirg __mlyedenum inh ally produces gran soulons igi vesitane 1 iting and roves resistance to piting. Thereloe, high stack. Ths ting restanca fan austen rmoytdenur-igh ctor ays geneally stiles sel may be cael to aly com- prove he Best iting resistance. Fue 7 boston in tere of he iting Resistance shows tha lationship of ping, mybdanum Equivalent Mune, PREN = %KCr+3.306Mo) conte, pH, and hie eon + 1894; where cvomium, mlybsanun snd ‘a0: Potential ‘note imprtat consideration the clade eed eovsin. fhe ptetais morose, ping pterle soies see. Tha an the chaoes or ping we rekzed. gue 2 Indeaten oft scopy oie aay cst nae et he ct ping resieanco of [ALIN loys fa superior Type 1 {70 etaner sos Thos eta ee Ee cbse tom node plone. i conducts im secordnce wih ASTIN es 68 ea scant of 20h go ee Eoz acon | Alibi naan pe | | [msi | teas ‘et Tampa 0} ‘Table V: Critical Piting Temperatures ‘The Cain Png Teporsire (CPT) se slain tempera ‘ure at win pang erst served. As shown in Table V, the CPT of several sess pas cn ETN G8 Feat Tow wh cee loys woretenadin soc. 2Uneson ssi Gano Fah ra) ance wi ASTI Gabo, ASTM etoouen ahaD TkrageDyy eat! ‘onaning 4 NaC +13 Fe (804)3%91 MHC. Whan compared ote trys hae tas, [ALLOW stay comonarated a snfesny arse reiarce opting SF res caoan eather tm of stad & crosion that coas when he coreding mest Corrosion Fre cmaswn ytig tt mates {ghterovce. Crevce cone is usual ha isto ocr ands predtble 0 10 when nd whee wil ako pace, Like pking, the presence of des makes the escon proceed ata fest. Ther 18 a"ertcal reves coresion rrperatie”(CCCT) blow which coroson wi ot oz. Figur 3 (F208 5) 19a pot ofthe PREN versus CCCT and metalic! elagor. The eae ie derence between ‘he OCCT andthe paring empereure, tho gral he probably het cove covosion wil ooo.it ie gens PASTE Effect of pH Ineteasing We acily,o decreasing he pH, of slain beyond ean wae may restive damate nase in te anal earsin cle. The poh a whic is crs ‘rod a tha dopssiaton pH, sbov wich he eo ow and below which he ‘ate ih Cosion rats an ace 3.5% sada chide sohiton a ‘oom enpetsure er austen anes le, fei aos tea and AL-XN alloy show that he AL-SXN loys the most eset fhe alos and ites rot sprecaby ines ut! the sluon pals Galvanic Compatibility Unless a sjtom is construc entaly tom AL-SXN toy precautions must be akon to atid glare corre, Preicng fe gohan norton of cup mare canpax han sel conpaing fee arrosen poor ns ven ervicnrrat such ab te standard ganic erie in seawater ALEXN oy ie hay carode seawater then conventonal staies tes. In aden the codon teats rte common sass steels ae snc loner when passive han whan ey are stvalycoradg Intergranular Corrosion ° Intergranular ccerosion occurs in suscepti . 4, [Lstscustesnsniss theo anne gon sodas. at In te coon of act ete g “small graing. When these raniiom grain = teat eminatn coi. Th sath a 7 alow ee 8 teresa aba 000 ga bad i mons elie one ch 2 Ie » y, Ess” gn te site, Grin bounds are » uqome |__| Sy tej ot ng ney eo chr cal scram, mao ean nat ocr . SESEE” re etc cog wine gt, The member ‘most common exampie is formation oF Crrrunch nthe tf one " (HAZ) of higher carbon stainless steel dur- ing weld. Thes cables fom alg Pantone Bernsen aie 5 ~~ ‘equ mora cromium then ay evel whe 23 he caton tates chen fon be Ska tes ans caer, stoves ee ‘Pan oundry zoe tn nce ardcastes aro, chrom aly tht ‘x metal aban. Understanding how hey regan. Now tere sa miomatchn ganic form makes reavely easy conte hs for plontal between the base matalan te gn mation. Since ALKN aly has ew cbr, boundary 50, ganic caesion begins. Asthe chromium cari formation usualy isnt 3 yn boinc corrose, the rsa sd he problem. Howe: chi pase may bea prob cromum eabses crop out 5 2 mary pat tam 5 fee when the wld metal coe ar les frst sand. The sutace othe maa welding, espeity nthe nest atta zane, evo a‘suprysopearance hoatvearnentisneropry poomes, er soy ches fora shor tna inne rterarnuer osion alo cin cose when: 1200-1800" (50 -r000" veriemetati compounds sucha chi oe range sigma pase fom, Nate at hate ae com unde no andor ure ory, Thee compound usualy for when some type of eating acu suc se wel, ta estat ‘Table VI ASME & ASTM Speiiatins . PARE iss iets secu ‘Azote fas oe twee ssatt Baar Ts Poe Besse | sae Tem sang 0 2 Sani 9 ae ai es REET aE are Hise tego eat os anges ge ese7 Wigs Ay Woe nes ae S368 ETT a Specifications ‘Ta American Sooty fo Mechanical Enginsers (ASME) an Amercan P| Sods for Tosing ad Materals(ASTH) specication for to wide ‘ange af AL-YO oy forms ee sted in Tale VI. AL-SXN aly 5 approved fr ASME Beier and Pressure Veal Cade constuction (Socton VI Div 1) 3 Code Cas 1867. ‘ho Us Food and Drug Adnan (FDA) ae he NatonslSentaton Foundaton (NSF) have seprved the eof AL-GXN ayn cota! ih od‘The ASME aaa sas values fr rary AL-SXN sly pet ome ae fle in Tdi ‘Alowale sess vues fe la, seat and welded product ar subsarity higher than thse fr he common sans sto; eso, oftng substantial savings trough reduced pipe ad ube ike rosea when using ALN aly. ‘Table VIE: ASME Broiler & Pressure Vessel Code, Section VIII, DW 1 Code Case 1997 Baie aa elie setpoint a anos canon ui a - =<“ Properties igh in conoarzon o zach on feos sxe “The shia propa of AL-XN alo ce ‘Barn The tral condita ose rari tue other austere sess {tle of exgasion values or than hese Soe (Tabi Vi. The easte mocass vies fer Typ 316L but argh than Aly 625, FALE ay ae lowerton hee fer Type Tel ysl epees ot ALERN lay [ok entAloy 25. However hese nodtare peso in Tal 0068) ‘Table VIII: Comparison of Physieal Properties‘AL-GXN Alloy + Use aly wa ings a5 er metal rota weling In eee For fr welds se wal igs or ‘wen. The filer aloy mst have hier moyoseriom corn han he AL-OXN ally to compensa or Sey sin 0 cooing. Tyial Aloy ©-229 (79% Mo) eved. WAloy©-22 iro aval, Moy 1625 (6% Ho) Aloy 278 (15% Mo) maybe subsite. (Table X-Pape 0) + Use iat gas for bob he welng and shisdng ga. Ether elim cr argon may be used, aout arg more common used. To corpencte or roge thalmay be lst fom Be aly sing welirg, 9% nirogon may be added to Sth the tech and shielding gos. + Meine eho it on wing ar peas arbed utes esuiaeee “Tuble EX: Conoaison of Pyle! Proves cr ee oiosatatoe a a {ints must be removed before placing in Deny 8.08, 7 seve, Dati as ang ack te =a ‘are the most susoepiibie to corrosion. ote of Getity 195 oxide grit followed by acid cleaning! ating Range #820 10 1400 pasion. Apooty Gane 89% | am Coca ty bef acetewatacken | emcee’ ce | omen the gna eat it meio ne ‘tne Dona reat he weisunins tne fa meter boom SF War) senor | se wr Una terete te Sei is oe Dette ep sow ia war on] oF Sneetnisecneraor freee | fae | ak theta, somomermantre | ehonatronney | Se oe Sate welswiinteareatose | MmmREPEMRY | om | Ved oativancetn gd [RAYA Pe} Nee | Onmet, ‘elon glet arweldeg to = 2 temore Kenney seiegTorpestine |i = Why “Over Alloy” AL-6XN Alloy Weld Areas? ‘Ove aloy Secsuse of vo weds Intergranaar Corrosion. ahah AL-SXN loys Caseed a @ ‘Sele shes soy, when tis metas asin welding iwi oly ab atwee-phae soy austen, (ou prasad eos ere (i pha, a chromium an: mehedenur cemourd, deplete he gan boundary In aljideru end eromiun, ich reduces cre resistance, and dia feria has poor cores eines. When ‘reraoyes by using wel irs ings, te alloy balance, and ere coosinressianc, fhe wold |S equal oor beter nan me base ley‘Table Consumables for Welding Seales © Soecisions Cnet TANS COUN FOR a a cowl to ase | ses | emucatos | noon swow | comes | Se | are | ate | Seansn | ervemtes | icoe cron | fem | sean | aust | Wosae ‘Weld Appearance |M-004 aly est wee gsr wl paras Type 316 snes tel nctng ‘ve spas (RP) or wo cure. When ung weld ng se, ly lace ewe between be wo scons be wade dhs wld ar al. THe weld ae rus alnceard thy compose forthe beste knee meal corte by be ee Wat appearance canbe somewhat misleading. Welds in bo shop contd environments an fel Instatatonapacatos have shane symptoms of Whi” andar” sot bot le an ose cn the eles. Thee aleced zor is goerly dae han convene 316 sales sel welds ab wel. nan ofr nity te locaton end impact of such on ha tgif ALEX was, the Slowing anal tecniuce vere porns + Scanrng Etcron Mcescepy (SEM) dstrmire what he suface“eoks ie" and to deleting those areas fr ean wih riopobe ants. + Enargy Ospersive Spacrossopy (EDS), sometimes called micopcbe ana, to rine the ‘approxima composton of any sess n queen + Kray PhloseeonSprezoy lo dlennine the male compostion of res of compounss eset nd to provide ph element detec, Accelerated creo esting In a odied AST 48 Sluice erty res of polit ‘orocon te Summary of Results 1) Tha weld dackration deel aoa have an oft on he covoson etn fh wk, nd amoral of he dasraon desl ne ob a eee god tl pecans 2) Most eclraion ceed eats fn kal ne lt ae me tg wed tng nd concattds ngon wl. They have a rn fe el mig proer ° ‘ote evap semen mie scoped mae phe 0, 2) Rappers tat, Fane, canbe ove ung the eg operon ote Be cron since Kes tom st fh0 4) The wht or svar areas en oth sees of the wed se aes He Hor aside rises They represent dean surfaces. 5) The rk areas are composed oa mir of oss, sists ane nites, They eam to came from me usin tthe see ad poss rm the pal decorposon ofthe ons inthe 5, “They apesr tobe sable end nt stacks by th very aggresive eoosion st. Autogenous (Without Filler) Welding for AL-6XN Alloy Autogenaiswetng maybe use wh the along racauon: + Use 3t 5 voune parent gan nthe hang gs, and a postweld ance! above 2150°F (180°C toned By op cotng ana icing ia etectve aneaingetmoerhare ne uted recnmnegenie he wet segragaon ano ate any chi pe. +The G488 ovis tet maybe use to asset quay cf auagenouBy weed and annesod LOX alos Ir many applets postvel anne and lk may ret be posable, singe vss fabcaton fe weleng of ping eytems, In these cases, the evgesue cantons must be cru rvawod 1 cotarminatauogencus welds 2 stslactay. Aulpenoss ALAKN soy welds ae mere rear ‘pcoasion hans welds in Types 216,217. S04, Such genous AL-ERN aly wads aves comaean reste proxy he same as het by 908. Base tal and supe 0 Mat of Types STL aed 317. ba ata =). Welding-Equipment ‘rts walang euimen consis of soda OC poner susp, ssn cables and an enclosed ‘wel neo. Tho weld need conti an tal tor hat hoe ‘he uns Baca. This lows the eloode to rote ‘ound ha wor and o make the wed. The 150 VAC orabis power uply conte the ec weld sequence sa lng with nga pre puge he are sith, ian lay, ‘olaona peas (RPM) ond mae timed vl of welang Cent wn pusaton. Ths flowed by 8 dowesope tat racial terrae the curent. nd @pesipuge to prevent dao of ha ness tai. These weld paramere are ded ino the power supply om a wel ached seston fe determines fom et wale made on meteting sete, Fusion wing, usng automat obalTIG walang expmert, Is praca for bing eer camer pipe in sae fom 18 Inch (run) OD ming o 6 senedute 10 pipe win wa ek rsp 00.108 Ich rm) wa‘cs soe ‘on aKosU Alloy Tubing count emest ‘ang ea ‘an omea! ‘ant meat ‘ant omest ‘nant omes ‘nic sea ‘ent omea! Specifications Incomplarce wih ASTIN 270290870 2 ASME [ASTI cori tsa to G28 pacicen + ulin Seni on Tose 09 + Piste Seed & Coppes ca Plened 10 & OD Tung = Leng n 20:0 (18,0) Weld Insert "2 Tolerances ‘Te American Society of Mechanical Engines (ASME) nas prepare standard itn for design, aes, constuctn, nspacton, and testo vessel, png and lod acessories Sch as avg, volves an tinge for ue in the opharmaceusca nsuy, fered to as ASME SPE ‘hie catalog doesnt nen oases eta nthe BPE spac. Th Hens cee win ne Cao ef seeotance with ASME BPE cmensns and orancas (Ns Nosse7)BI4AM-Size-ALOXN ‘Tei Clamp” Ferrule - Long as 08 pg _14WMPS-Size-ALOXN ‘Tri Clamp Ferrule - Short a F us 0800 8 oo ‘ ot lee 14MPW-Size-ALOXN ‘Tri Clamp Ferrule - Heavy Wall 3BUKS-Size-ALOXN 45° Weld El B2S-Size-AL6XN 90° Weld Ell _B2KMP-Size-AL6XN 45° Tri Clamp Ell a 2a_ _B2CMP-Size-ALOXN 90° Tri Clamp Ell _ B2CMW-Size-ALOXN 90° Tri Clamp X Weld EL - BTWWW-Size-ALOXN Weld Tee__ BTWWMS-Size-AL6XN Short Outlet Tee re 200 sas BIRWWW-Size-ALOXN Reducing Tee 2 a ans 42 a ans aa a2 aes " BIRWWMS-Size-AL6XN short Outlet Reducing Tee28BMP-Size-ALOXN ‘Tri Clamp True Y | 28BW-Size-AL6XN Weld True Y 28WA-Size-AL6XN_ Weld Lateral18 | 28AMP-Size-ALOXN | TH Clamp Lateral 5500 | 6500 Bae B32-Size-ALOXN Eccentric Reducer ‘co B3I-Size-ALOXN Concentric Reducer ‘0‘Tri-Clamp Clamp (304 Stainless Steel) Gaskets Standard Tri-Clamp a8 (oa Te “ne x Soar) sexs) {AEHP-E (POM) EAEE EON 1007-0 eT) euce ere) {0uP-SFY (Ven) PAPE} 12~ Butt-Weld Pipe Adapters ‘Tube OD Weld Adapters for "Schedule" Pipe Welding te | Figure segfeemraae fea | osm | ome | 1 | snort sve | 12 | sna | oom | rae | ane | 2 | sratercr au | au | ave | eos | 20 | on | 93 | sxnaror 2Clamp Bipe Adapters ‘Tube OD Clamp Adapters for “Schedule” Pipe Welding eee eee a‘ur AL-XN acy spe! design (US Patortod) lows tation of prot contact AL XN ‘toy epecls to 26 sara ete penal ‘ohio meintining th aay ofthe cosin resto element fhe AL-BXN oy 22 required by ASKE-SP€-2002 speciation KERRUE EAE oD!For Superior Corrosion Resistance Concentric jacketed tube-in-tube design features: + Proust ube see range fom 2 e& + ti mada jacelcomestonsavisble + Pps ortune sxe + Stand S16 sales sel outer te + AL soy produ bes “Al eid o removable jacket desi + Vay of mounting eptos avalible Jacketed tube and fittings applications: + Mainaeing enparatrein hang oops + tine coking + Tonto unstable proaucts pone ersatizaten er otcation + General heating ocslg produ nas + esultng pred tna seas where conventional issn simp Common industry applications: + Caney an eantsion pots + Sauces ard ssa + Coane ana heath care + Prarmacout!peduts + Prarmocoutz! wale’ syst HOT WATER HEATING SYSTEMS AVAILABLETables ba oy soca os soses creat coca Corrosion Rates in Caustic (NaOH) ‘Temperature for Initiation of Crevice Corrosion in Ferrie Chloride (FeC;y°6H30) 25Corrosion Rates in Hydrochloric Acid (HCD) 5 Yt tag] fae Joa |r wie ass | se | — | eave | one | wai frea fms | — | ooo | ams | + [ome}aue] - | a | | * wire ew] = | on | ae | 3 ts [site| ewe! — | om |» | 3 2 fea feomy | — | ass | | 1 [rte |eone | | oom | a | 2 fama feome] — | uss | | a fume feome | — | an [oe | aCorrosion Rate in Hydrochlori Acid (HI) Continued EEE eee eemcae|ser| a | a | | z see ree Goembomlussjecs| ie |S |a Corrosion Rates in Nir Ack (HNO) sagen Corrosion Rats In Phi nsphorle Acid (HPO,)Corrosion Rates in Phosphoric Acid (HgPO,) Continued Face | — sete | sins | cfm | swt | wim | eaeineee | 10 |e | sor sucgenpupe | 10 ne || oo momen | | | sor sucoemoe | oct | wo | we | sor so [tg | iy | sen 38 fait on | an we | ve | ou Ey‘Corrosion Rates in Sulphur Acid (13804) Continued iifses gessgsahaisCorrosion Rates in Sulphuric Acid (H,S0,) Continued ‘Trademarks ‘Copyright 200 Central States Industri! Equipment & Service In. Al right reserved. No raproduetion without permission ofthe autho. a