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The document discusses Leistritz screw pump technology. It provides an overview of Leistritz's screw pump product line, which includes single, twin, triple and quintuple screw pumps in low, medium, high and ultra-high pressure ranges. The pumps can handle various fluids across a wide range of viscosities. The document also describes several industrial applications of Leistritz pumps, including for oil production, tank farms, lube oil supply, shipbuilding and the chemical industry.

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100% found this document useful (1 vote)
169 views9 pages

LP Image en 12 15

The document discusses Leistritz screw pump technology. It provides an overview of Leistritz's screw pump product line, which includes single, twin, triple and quintuple screw pumps in low, medium, high and ultra-high pressure ranges. The pumps can handle various fluids across a wide range of viscosities. The document also describes several industrial applications of Leistritz pumps, including for oil production, tank farms, lube oil supply, shipbuilding and the chemical industry.

Uploaded by

최봉상
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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PUMP TECHNOLOGY

Screw Pumps & Systems

Business division

Product

PUMP TECHNOLOGY

SCREWPUMP

With experience and passion

Superior technology & intelligent design


Leistritz pumps are based on a method that has been
successfully used for more than 2,000 years: the Archimedes Principle. The combination of this successful
idea in conjunction with 21st century know-how results
in state-of-the-art pumps with optimum degrees of
efficiency - for virtually any application.

We do not only offer pumps, above all, we offer a tailor-made


solution for our customers requirements!

No pressure on seals
long service life
Low-wear operation
Low-pulsation pumping of
the fluid
Compact design

PUMP FACTS
The intelligent design of the
Leistritz screw pumps offers
enormous advantages over other
pump technologies, like:
low-pulsation pumping of the
fluid
extremely low vibration and
noise
high flow rates
pumping a wide range of
viscosities
low-wear operation
long service life

Leistritz is the first address when it comes to the application of screw pumps. After all, the company, with
its headquarters in Nuremberg, is one of the pioneers
in the field of screw pumps: 90 years ago, it was Paul
Leistritz, who used the twin screw pump for the first
time to pump lube oil for steam turbine bearings.
What started out small in 1924 is now a globally active
company with more than 300 employees, which has
the widest product range in the field of screw pumps.
Leistritz Pump Technology has branches in all important markets, such as the USA, China, Singapore, Dubai,
India and Italy. Leistritz customers benefit from valuable
know-how in various industries and applications.

Leistritz is the only producer in the world to offer the


complete range of screw pumps.

Leistritz

Pump Technology

Industries

Industries

AT HOME IN MANY INDUSTRIES


Customized solutions

Screw pumps by Leistritz can be found in numerous branches of industry. We offer


our customers tailor-made solutions for the respective market requirements ranging from the individual pump to the complete system.
ENERGY/POWER SYSTEMS
Leistritz screw pumps are used in power plants.
Our twin and triple screw pump series are e.g.
used for large diesel engines as main lube oil
pumps or diesel supply pumps, as well as lube
oil pumps for gear boxes, turbines and compressors.

OIL & GAS


Due to the large product range of single volute
(L2, L3, L5) and double volute (L4) screw pump
series, we are able to supply customized screw
pumps and systems for virtually any application
in the oil & gas industry: whether it is for pumping in crude oil production (upstream), crude
oil transport (midstream) or for refinery processes (downstream).

LUBE OIL SYSTEMS

SHIPBUILDING

The protection and lubrication of bearings,


drive units and gear wheels is crucial for the
smooth-running and long-term operation of
systems and machines. We offer twin and triple
screw pumps with submerged, direct driven or
horizontal design to fulfill all customer needs
in terms of space requirements and operating
data.

Pump units and systems in use for ships must


be energy-efficient and economical, but always
also take account of climate protection and
environmental considerations. Leistritz has been
meeting these requirements very successfully
for decades. Our screw pumps are well-known
in the market for their robustness, quality and
long service life. We are specialists when it comes to customized solutions for all shipbuilding
applications.

CHEMICALS/PETROCHEMICALS

AUTOMOTIVE

Screw pumps in petrochemical and chemical process technology function as positive


displacement pumps for the entire range of
viscosity. Therefore, they are particularly suitable
for this industry. Especially in chemical applications, the gentle handling of the pumping
fluids with low shear forces on the product, as
well as the optional use of a magnetic coupling
as sealing, are the outstanding features for this
type of pump.

In its smallest version, the screw pump is used


as a fuel pump for cars and as a volumetric
meter at gas stations. Being a supplier for the
automotive sector, Leistritz is constantly working on the further development of its products
and thereby fulfills the high quality standards
required in this efficiency-oriented and fastmoving industry at all times.

Leistritz

Pump Technology

Application

Application

LEISTRITZ PUMPS IN OPERATION


Versatile and proven

PUMP S FOR OI L PRODUCTION


Multiphase systems are used successfully worldwide for onshore and
offshore applications. These systems are based on the technology of
the double volute twin screw pump. Flow rates of up to 5,000 m/h and
differential pressures of up to 150 bar are possible. They can operate
with variable suction pressure and high gas concentrations (GVF) of up
to 100 %. Operators of oil platforms are convinced by the cost-efficient
technology: Instead of separating oil, water and gas at the oil well and
exporting the oil and gas through separate pipelines to the central
production plants, the multiphase mixture is transported through a single pipeline. Due to the direct pumping of the multiphase fluid to the
central processing plant, separators, crude oil treatment plants, pumps,
compressors and storage tanks become unnecessary at the individual
wells of the oil fields.

COMPARISON CONVENTIONAL CONCEPT VS. MULTI PHASE CONCEPT


CONVENTIONAL CONCEPT

Multiphase Well Flow


Oil
Gas
Water
Chemicals
Slops & Drains
Leistritz Multiphase Pump

MULTI PHASE CONCEPT

Leistritz

Pump Technology

Application

Application

LEISTRITZ PUMPS IN OPERATION


Versatile and proven

PUMPS IN TANK FARMS


Numerous oil-based products are transported from tank farms to
ships, trains and trucks. Mainly L4 pumps are used for this purpose. In one of the most important tank farms in the world in
Singapore, 32 of the Leistritz screw pumps have been operating
for years. They load ships that transport semi-finished and finished products that are already pre-refined (so-called black and
white products). The double volute twin screw pump conveys
fluids at up to 5,000 m/h with viscosities of up to 150,000 cSt.
They particularly stand out by operating with low-pulsation and
low-vibration.

PUMPS FOR LUBE OIL SUPPLY


On the one hand, the lube oil supply of a diesel engine requires
pumps with a high flow rate (up to 700 m/h). On the other hand,
they should require as little space as possible, be robust and have
a long service life. The L3 pump by Leistritz fulfills all of these
requirements being a self-priming displacement pump for the
low-pressure range of up to 16 bar. It is designed to be mounted
directly to the diesel engine. The pipework and flange connections
are tailor-made and designed precisely for this.

PUMPS FOR SHIPBUILDING


On tankers that transport crude oil, fuel, asphalt or bitumen,
pumps must be able to fulfill various pumping tasks: From unloading processes, circulating and mixing tasks, to draining and
residual operation. For such applications, Leistritz offers the L2 or
L5 pumps with only one shaft seal to the atmosphere. Specifically
for unloading tankers with larger tank depths (> 7-8 m), Leistritz
designed the submerged cargo pump, which is in operation in
various versions on many ships. It is installed in a separate pipe
on board in the aft of the tanks. The cargo pump has an outstanding design: With the inlet level of the installation pipe being
situated above the actual pump inlet, it is ensured that the pump
is sufficiently immersed in the product, even at low filling levels of
the tank.

PUMPS IN THE CHEMICAL INDUSTRY


Operators of chemical plants have already been relying on L2
pumps since the 1960s. These are designed as a modular system
and can be adapted to operating conditions by combining individual components. For a polyether product in a West German
chemical plant, a L2 pump was designed and implemented with
extremely sophisticated materials. A special ceramic coating was
used for spindles and bearings, which guaranteed a problem-free
flushing operation. The outstanding design ensures a accordingly
longer service life. Without changing the construction, they can
also be operated in a reversed flow direction for emptying the
pressure lines.

Leistritz

Pump Technology

Product

Product

PUMP OVERVIEW

PUMP PROGRAMM

For various applications and flow rates

Leistritz offers twin, triple and quintuple screw, self-priming positive

SERIES

displacement pumps in a single or double volute version for a wide


pressure range. They are used for pumping various fluids with different
viscosities.

Ultra High
Pressure:
U

High
Pressure:
H

Medium
Pressure:
M

Low
Pressure:
N

Bar
280

PSI
4061

260

3771

240

3481

220

3191

200

2901

180

2611

160

2321

140

2031

120

1740

100

1450

80

1160

60

870

40

580

20
18
16
14
12
10
8
6
4
2
0

290
261
232
203
174
145
116
87
58
29
0

L3UF/UG

L3 range
L3VF/VG
L3HF L3HG

L4HG

L4 range
L3MF

L3MG
L4MG
L3MA

L3NL

L3NG/NT

L2NT

L2
range

L4NC L4NG

L2NG
L5NG/NT

L5 range

Bar
280

PSI
4061

260

3771

240

3481

220

3191

200

2901

180

2611

160

2321

140

2031

120

1740

100

1450

80

1160

60

870

40

580

20
18
16
14
12
10
8
6
4
2
0

290
261
232
203
174
145
116
87
58
29
0

L2N

100
1.666
440

200
3.333
880

300
5.000
1.320

400
6.666
1.761

500
8.333
2.200

600
10.000
2.641

700
11.666
3.082

800
13.333
3.522

900
15.000
3.962

1.000 1.500
16.666 25.000
4.400 6.604

2.000 3.000 4.000


33.333 50.000 66.666
8.800 13.200 17.500

Low pressure duty, suitable for


transport of light abrasive and
corrosive, high or low viscous
fluids with poor or good lubricity.

L3N

Low pressure duty, suitable for


transport of non-abrasive lubricating fluids.

L3M

Medium pressure duty, suitable for transport of non-abrasive


lubricating fluids.

L3H
L3V
L3U

L4N
L4M
L4H
m3/h 25
l/min 416
GPM 110

USE FOR

High and ultra high pressure


duty, suitable for transport of
non-abrasive, light abrasive
and corrosive, high or low viscous fluids with poor or good
lubricity.
Low, medium and high pressure duty, suitable for transport
of abrasive/non-abrasive, corrosive/non-corrosive, lubricating/non-lubricating, high or
low viscous fluids.

PUMP TYPE

PERFORMANCE DATA
Capacity

Pressure

Viscosity

Temperature

900 m3/h
3,960 gpm

16 bar
232 psi

100,000 cSt

280C
536F

700 m3/h
3,100 gpm

16 bar
232 psi

15,000 cSt

180C
356F

300 m3/h
1,320 gpm

80 bar
1.160 psi

10,000 cSt

280C
536F

200 m3/h
880 gpm

280 bar
10,000 cSt
4,060 psi

280C
536F

5.000 m3/h
22,000 gpm

150 bar
2,175 psi

150,000 cSt

350C
662F

1.700 m3/h
7,500 gpm

10 bar
145 psi

100,000 cSt

280C
536F

5.000
83.333
22.000

Flow Rate
Leistritz (L)
2 Spindle (L2)

N Low Pressure

G = Pump Casing

3 Spindle (L3)

M Medium Pressure

F = Flange

2 Spindle/double volute (L4)

H High Pressure

T = Semi Submersible

5 Spindle (L5)

U Ultra High Pressure

C = Compact Pump

L5N

Low pressure duty, suitable for


transport of light abrasive and
corrosive, high or low viscous
fluids with poor or good lubricity.

This list offers a general overview of the standard pump range by Leistritz. Various options and systems are individually
configured according to customer requirements and tested on our test bench (drive power up to 4 MW) in Nuremberg.

L = Lube Oil Pump


A = API Pump

10

Leistritz

Pump Technology

11

Competence

Service
We are constantly working on improving our
products and processes. In the market, Leistritz
stands for precision, quality, operating safety
and durability. Not only do we invest in stateof-the-art production facilities, but also in the
knowledge of our employees. Ongoing training
courses are therefore a fixed part of everyday life
at Leistritz. This is the only way to guarantee a
high level of quality.

MANUFACTURING KNOW-HOW
Pumps: Engineered & Made in Germany

CUSTOMER SERVICE

Leistritz pumps are

Our qualified service team is available to our


customers 24 hours a day with advice and
assistance.
Leistritz Service Hotline: +49 911 4306-690
Leistritz Pumpen GmbH is certified according
to all of the well-known standards.

manufactured with
expertise and passion.

SERVICE & QUALITY


More reliability and durability
Our pumps are in operation worldwide. They have to satisfy
the highest production and quality requirements every day.
For the technology to continue functioning reliably after several thousand operating hours, adequate servicing, the use
of original spare parts and particularly also the right advice
are essential.

When it comes to quality, we make no compromises.


Rising demands on pump manufacturers regarding
wear protection, service life or flow rate require the use
of state-of-the-art machine technology and process
chains that are ideally coordinated with one another.
These are the prerequisites to facilitate the high-quality
manufacturing of pump components.
To accomplish this high standard, we produce the
screws and housings, i.e. the core elements of the
Leistritz pumps, ourselves in Germany - under the
aspect of the ultimate precision and with a high level
of production knowledge vertical integration. This is
particularly due to the symbiosis of the various products

12

of the Leistritz Group in the form of superior materials know-how and in-house metal processing
technologies, such as whirling. In addition to our
numerous machines, it is particularly our team that
convinces our customers with its well-founded
expertise and extensive manufacturing know-how.

Leistritz

Pump Technology

13

Corporate

Innovation

RESEARCH & DEVELOPMENT

LEISTRITZ GROUP

Ideas for the future

One company - dynamic, innovative, reliable and collaborative

With turbine blades for the aviation and aerospace


industry, screw pumps for sectors such as oil and gas,

the chemical industry and shipbuilding, twin screw


extruders for the plastics and pharmaceuticals industry, as well as tools/machine tools for the automotive
industry and mechanical engineering, we offer an
extremely wide range of solutions. The high level of
expertise in products and technology has always been
the basis of our success. We employ approx. 1,900
staff in the various locations worldwide.

Four business units - one motion: rotation

In the area of research & development, we are concentrating on topics such as increasing efficiency, using
new materials and optimizing components. After all,
increasingly higher demands are being placed on pump
systems. An important part of the Leistritz philosophy
is to be actively involved in structuring the future of the
pump sector with new ideas and findings. We also do
this with institutes, universities and cooperation partners.
Within the context of a research study, we are the
worlds only screw pump manufacturer to have succeeded in developing a simulation with which the flow of
a working pump can be calculated with defining the
most important operating parameters. Our goals were
to improve the degree of efficiency and the suction properties, as well as to increase the energy efficiency.
We are able to test the theoretical results on our own
test bench in Nuremberg. It offers the optimum opportunity to put our pumps to the test under realistic
conditions.

14

Leistritz

The special thing about Leistritz: It was founded in


1905 as a family enterprise. We are still an owneroperated company today, in which dynamic further
development and innovative solutions count and values such as reliability and partnership are embodied.

TURBINE TECHNOLOGY

PUMP TECHNOLOGY

Blades for Turbines and Compressors

Screw Pumps and Systems

EXTRUSION TECHNOLOGY

PRODUCTION TECHNOLOGY

Extruders and Extrusionslines

Tool Machines, Machine Tools


and Tube Technology

Pump Technology

15

PUMP TECHNOLOGY

USA

GERMANY

CHINA

Leistritz Advanced Technologies


Corp., Allendale

Headquarters
Leistritz Pumpen GmbH, Nuremberg

Leistritz Machinery (Taicang), Co.,


Ltd., Taicang

ITALY

UNITED ARAB EMIRATES

INDIA

SINGAPORE

Leistritz Italia srl., Milan

Leistritz Middle East FZE, Dubai

Leistritz India Ltd., Chennai

Leistritz SEA, Pte. Ltd., Singapore

Leistritz Pumpen GmbH | Markgrafenstrasse 36-39 | D 90459 Nuremberg | Germany

Phone: +49 911 43 06 - 0 | Fax: +49 911 43 06 - 490 | [email protected]

www.leistritz.com

LP 1 e 12/15 2,0 t

Available for you all over the world

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