ANSI and IEC Color Code For Thermocouples PDF
ANSI and IEC Color Code For Thermocouples PDF
ANSI and IEC Color Code For Thermocouples PDF
Connectors
ANSI
Code
Connectors
ANSI/ASTM E-230
Color Coding
Thermocouple
Grade
Alloy Combination
Extension
Grade
+ Lead
Lead
IRON
Fe
(magnetic)
CONSTANTAN
COPPERNICKEL
Cu-Ni
CHROMEGA
NICKELCHROMIUM
Ni-Cr
ALOMEGA
NICKELALUMINUM
Ni-AI
(magnetic)
+ CHROMEGA
NICKEL
Comments
Environment
Bare Wire
Reducing, Vacuum,
Inert. Limited Use in
Oxidizing at High
Temperatures.
Not Recommended for
Low Temperatures.
CHROMIUM
Ni-Cr
OMEGA-P
NICROSIL
Ni-Cr-Si
NONE
ESTABLISHED
+
PLATINUM 10% RHODIUM
Pt-13% Rh
Pt-10% Rh
Reducing Vacuum or
CONSTANTAN
Inert. Good Where
COPPER270 to 400C
Moisture Is Present. Low
NICKEL
Temperature & Cryogenic 454 to 752F
CuNi
Applications
OMEGA-N
NISIL
Ni-Si-Mg
PLATINUM
Pt
PLATINUM
Pt
Alternative
to Type K.
More Stable
at High Temps
Oxidizing or Inert.
Do Not Insert in Metal
Tubes. Beware of
Contamination.
High Temperature
Oxidizing or Inert.
Do Not Insert in Metal
Tubes. Beware of
Contamination.
High Temperature
COPPER
Cu
COPPER-LOW
NICKEL
Cu-Ni
Extension Grade
Connecting Wire for
R & S Thermocouples,
Also Known as RX & SX
Extension Wire.
U*
NONE
ESTABLISHED
COPPER
Cu
COPPER
Cu
Uncompensated
for use with RTDs
and Thermistors
NONE
ESTABLISHED
G*
NONE
ESTABLISHED
C*
Pt-30% Rh
Pt-6% Rh
(W3)
6.458 to
54.886
6.258 to
20.872
Oxidizing or Inert.
Do Not Insert in Metal
Tubes. Beware of
Contamination.
High Temp. Common Use
in Glass Industry
9.835 to
76.373
270 to 1300C
450 to 2372F
4.345
to 47.513
50 to 1768C
58 to 3214F
0.226
to 21.101
50 to 1768C
58 to 3214F
0.236
to 18.693
0 to 1820C
32 to 3308F
0 to 13.820
0 to 2320C
32 to 4208F
0 to 38.564
NO STANDARD
USE ANSI
COLOR CODE
Atmosphere
NONE
ESTABLISHED
TUNGSTEN-
TUNGSTEN-
W-5% Re
W-26% Re
TUNGSTEN-
NONE
ESTABLISHED
TUNGSTEN-
0 to 2320C
32 to 4208F
0 to 2320C
32 to 4208F
H-3
0 to 37.066
0 to 39.506
IEC
Code
TUNGSTEN
W
(W5)
D*
8.095 to
69.553
Oxidizing or Inert.
NONE
ESTABLISHED
(W)
210 to 1200C
346 to 2193F
Mild Oxidizing,
COPPER
Cu
NONE
ESTABLISHED
R/
SX
NO STANDARD
USE ANSI
COLOR CODE
NO STANDARD
USE ANSI
COLOR CODE
R/
SX
(W)
(W5)
(W3)
JIS color code also available. See page A-9 for details.
Thermocouple Tolerances
(Reference Junction at 0C)
American Limits of Error ASTM E230-ANSI MC 96.1
Standard Limits
ANSI Code
Special Limits
Temp Range
Tolerance Value
>0 to 750C
2.2C or 0.75%
>32 to 1382F
4.0F or 0.75%
0 to 750C
1.1C or 0.4%
32 to 1382F
2.0F or 0.4%
Temp Range
Tolerance Value
Temp. Range*
Tolerance Value
>0 to 1250C
2.2C or 0.75%
-200 to 0C
2.2C or 2.0%
>32 to 2282F
4.0F or 0.75%
-328 to 32F
4.0F or 2.0%
0 to 1250C
1.1C or 0.4%
32 to 2282F
2.0F or 0.4%
Temp Range
Tolerance Value
Temp. Range*
Tolerance Value
>0 to 350C
1.0C or 0.75%
-200 to 0C
1.0C or 1.5%
>32 to 662F
1.8F or 0.75%
-328 to 32F
1.8F or 1.5%
0 to 350C
0.5C or 0.4%
32 to 662F
1F or 0.4%
Temp Range
Tolerance Value
Temp. Range*
Tolerance Value
>0 to 900C
1.7C or 0.5%
-200 to 0C
1.7C or 1.0%
>32 to 1652
3F or 0.5%
-328 to 32F
3F or 1.0%
0 to 900C
1.0C or 0.4%
32 to 1652F
1.8F or 0.4%
Temp Range
Tolerance Value
Temp. Range*
Tolerance Value
>0 to 1300C
2.2C or 0.75%
-270 to 0C
2.2C or 2.0%
>32 to 2372F
4.0F or 0.75%
-454 to 32F
4.0F or 2.0%
0 to 1300C
1.1C or 0.4%
32 to 2372F
2.0F or 0.4%
Temp Range
Tolerance Value
0 to 1450C
1.5C or 0.25%
32 to 2642F
2.7F or 0.25%
0 to 1450C
0.6C or 0.1%
Temp Range
Tolerance Value
800 to 1700C
0.5%
1472 to 3092F
0.9F
Not
Established
Temp Range
Tolerance Value
0 to 2320C
4.5C or 1.0%
32 to 4208F
0.9F
Not
Established
H
32 to 2642F
1F or 0.1%
Class 2
Class 3
Temp Range
Tolerance Value
Temp. Range
Tolerance Value
-40 to 375C
1.5C
375 to 750C
0.4% Reading
-40 to 333C
2.5C
333 to 750C
0.75% Reading
Not
Established
KN
Temp Range
Tolerance Value
Temp. Range
Tolerance Value
-40 to 375C
1.5C
375 to 1000C
0.4%
-40 to 333C
2.5C
333 to 1200C
0.75% Reading
-167 to 40C
2.5C
-200 to -167C
1.5% Reading
Temp Range
Tolerance Value
Temp. Range
Tolerance Value
-40 to 125C
0.5C
125 to 350C
0.4% Reading
-40 to 133C
1C
133 to 350C
0.75% Reading
-67 to 40C
1C
-200 to -67C
1.5% Reading
Temp Range
Tolerance Value
Temp. Range
Tolerance Value
-40 to 375C
1.5C
375 to 800C
0.4% Reading
-40 to 333C
2.5C
333 to 900C
0.75% Reading
-167 to 40C
2.5C
-200 to -167C
1.5% Reading
RS
Temp Range
Tolerance Value
Temp. Range
Tolerance Value
0 to 1100C
1C
1100 to 1600C
[1 + 0.3% x (Rdg-1100)]C
0 to 600C
1.5C
600 to 1600C
0.25% Reading
Not
Established
Temp Range
Tolerance Value
Temp. Range
Tolerance Value
Not
Established
IEC Code
600 to 1700C
0.25% Reading
600 to 800C
+4C
800 to 1700C
0.5% Reading
Material is normally selected to meet tolerances above -40C. If thermocouples are needed to meet limits of Class 3, as well as those
of Class 1 or 2, the purchaser shall state this, as selection of material is usually required.
H-4
Insulation
Appearance of
Thermocouple Grade Wire
Temperature
Abrasion
Water
Range,
Flexibility
Resistance
Submersion
Insulation
Overall
Conductors
Polyvinyl
Chloride
(PVC)
Polyvinyl
Chloride
(PVC)
-40 to 105C
-40 to 221F
Good
Excellent
Good
FEP
or
Neoflon
FEP
or
Neoflon
-200 to 200C
-338 to 392F
Excellent
Good
Excellent
PFA
or
Neoflon
-267 to 260C
-450 to 500F
Excellent
Good
Excellent
(Extension GradeEXTT)
PFA
or
Neoflon
KK
Kapton
Kapton
-267 to 260C
-450 to 500F
Excellent
Good
Good
Glass
Braid
PFA
or
Neoflon
-73 to 260C
-100 to 500F
Good
Good
Excellent
Glass
Braid
Glass
Braid
-73 to 482C
-100 to 900F
Poor
Good
Poor
-73 to 871C
-100 to 1300F
Poor
Good
Poor
PP
(Extension GradeEXPP)
FF
(Extension GradeEXFF)
TT
TG
GG
(Extension GradeEXGG)
HH
XR
XC
Standard Braid
XL-Loose Braid
XT-Tight Braid
XS
TFE
Refrasil
Braid
-73 to 871C
-100 to 1600F
Poor
Good to
315C (600F)
Poor to
315C (600F)
Nextel
Braid
Nextel
Braid
-73 to 1204C
-100 to 2200F
Poor
Good
Poor
Silica
Silica
-73 to 1038C
-100 to 1990F
Poor
Good
Poor
TFE
TFE
-267 to 260C
-450 to 500F
Excellent
Good
Excellent
ANSI
color
code
shown
H-5
To order
IEC color
code visit
omega.com
Acid
Base
Flame
Fair
Good
Good
Good
Good
Excellent
Excellent
Excellent
Excellent
Excellent
Excellent
Excellent
Excellent
Excellent
Excellent
Good
Good
Good
Excellent
Excellent
Excellent
Excellent
Excellent
Excellent
Excellent
Excellent
Excellent
Excellent
Fair
Excellent
Excellent
Excellent
Excellent
Fair
Excellent
Poor
Good
Excellent
Good to
Good to
315C (600F) 315C (600F)
Humidity
Excellent
Good
Good
Excellent
Fair
Excellent
Good
Poor
Excellent
Fair
Excellent
Excellent
Excellent
Excellent
Excellent
ANSI
color
code
shown
To order
IEC color
code visit
omega.com
H-6
Reference Guide
Metal
Sheath
Temperature Range
OMEGACLAD is a three-part system composed
of compacted MgO insulation, thermocouple wire
and metal sheath. Four factors determine the useful
service temperature for OMEGACLAD assemblies.
T/C
Wire Size
Type
Grounded
590
(1100)
1090
(2000)
650
(1200)
370
(700)
200
(400)
1090
(2000)
472
(800)
480
(900)
980
(1800)
540
(1000)
260
(500)
200
(400)
980
(1800)
472
(800)
370
(700)
870
(1600)
430
(800)
200
(400)
200
(400)
980
(1800)
472
(800)
370
(700)
870
(1600)
430
(800)
200
(400)
200
(400)
980
(1800)
472
(800)
320
(600)
760
(1400)
370
(700)
150
(300)
150
(300)
870
(1600)
400
(752)
315
(590)
590
(1100)
320
(600)
Twisted
Shielded Wire
AWG
SWG
GAGE
No.
inches
mm
inches
mm
No.
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
0.3249
0.2893
0.2576
0.2294
0.2043
0.1819
0.1620
0.1443
0.1285
0.1144
0.1019
0.0907
0.0808
0.0720
0.0641
0.0571
0.0508
0.0453
0.0403
0.0359
0.0320
0.0285
0.0253
8.25
7.35
6.54
5.83
5.19
4.62
4.11
3.67
3.26
2.91
2.59
2.30
2.05
1.83
1.63
1.45
1.29
1.15
1.02
0.912
0.813
0.724
0.643
0.324
0.300
0.276
0.252
0.232
0.212
0.192
0.176
0.160
0.144
0.128
0.116
0.104
0.092
0.080
0.072
0.064
0.056
0.048
0.040
0.036
0.032
0.028
8.23
7.62
7.01
6.40
5.89
5.38
4.88
4.47
4.06
3.66
3.25
2.95
2.64
2.34
2.03
1.83
1.63
1.42
1.22
1.02
0.914
0.813
0.711
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
AWG
SWG
inches
mm
inches
mm
0.0226
0.0201
0.0179
0.0159
0.0142
0.0126
0.0113
0.0100
0.0089
0.0080
0.0071
0.0063
0.0056
0.0050
0.0045
0.0040
0.0035
0.0031
0.0028
0.0025
0.0022
0.0020
0.0018
0.574
0.511
0.455
0.404
0.361
0.320
0.287
0.254
0.226
0.203
0.180
0.160
0.142
0.127
0.114
0.102
0.089
0.079
0.071
0.064
0.056
0.051
0.046
0.024
0.022
0.020
0.0180
0.0164
0.0148
0.0136
0.0124
0.0116
0.0108
0.0100
0.0092
0.0084
0.0076
0.0068
0.0060
0.0052
0.0048
0.0044
0.0040
0.0036
0.0032
0.0028
0.610
0.559
0.508
0.457
0.417
0.376
0.345
0.315
0.295
0.274
0.254
0.234
0.213
0.193
0.173
0.152
0.132
0.122
0.112
0.102
0.091
0.081
0.071
To convert from AWG to SWG: Determine wire diameter in inches (mm) from appropriate AWG.
To convert 30 AWG to SWG, determine that 30 AWG is 0.0100", which is equivalent to 33 SWG
Bends
Easily!
&
0.020"
0.5 mm
0.032"
0.8 mm
0.040"
1.0 mm
0.062"
1.6 mm
0.093"
2.4 mm
0.125"
3.2 mm
0.188"
4.8 mm
0.250"
6.3 mm
260 (500)
260 (500)
260 (500)
440 (825)
480 (900)
520 (970)
620 (1150)
720 (1300)
700 (1290)
700 (1290)
700 (1290)
920 (1690)
1000 (1830)
1070 (1960)
300 (570)
300 (570)
300 (570)
510 (950)
580 (1075)
650 (1200)
730 (1350)
820 (1510)
260 (500)
260 (500)
260 (500)
260 (500)
260 (500)
315 (600)
370 (700)
370 (700)
H-7
Neoflon/
PFA
NO EFFECT
NO EFFECT
Resistance to weathering
NO EFFECT
NO EFFECT
0.1%
0.1%
NO AFTER BURN
NO AFTER BURN
Melting Point F
518F
590F
Melting Point C
270C
300C
200C (392F)
177C (350F)
PASS
288C (550F)
260C (500F)
PASS
2.15
2.15
Neoflon/
FEP
Neoflon/
PFA
3,000
4,000
AVAILABLE
IN PRESPOOLED
LENGTHS
300
300
95,000
95,000
100,000
200,000
NO BREAK
NO BREAK
10
10
0.3
0.2
118
75C
73
2.1
2.1
10
1018
0.001
0.0004
18
Type K
Type J
Type T
Type E
Type S Type R Type RX/SX Type C Type CX Type G Type D Type BX
Iron/
Copper/ CHROMEGA/
Pt/
Pt/
Copper W5%Re/ Alloy 405/
W/
W3%Re/ Copper/
CHROMEGA/
ALOMEGA Constantan Constantan Constantan Pt10%Rh Pt13%Rh Alloy11** W26%Re Alloy 426 W26%Re W25%Re Copper*
0.023
0.037
0.058
0.091
0.146
0.230
0.374
0.586
1.490
2.381
5.984
9.524
15.17
24.08
38.20
60.88
149.6
598.4
2408
0.014
0.022
0.034
0.054
0.087
0.137
0.222
0.357
0.878
1.405
3.551
5.599
8.946
14.20
23.35
37.01
88.78
355.1
1420
0.012
0.019
0.029
0.046
0.074
0.117
0.190
0.298
0.7526
1.204
3.043
4.758
7.66
12.17
19.99
31.64
76.09
304.3
1217
0.027
0.044
0.069
0.109
0.175
0.276
0.448
0.707
1.78
2.836
7.169
11.31
18.09
28.76
45.41
73.57
179.20
716.9
2816
* Increase the resistance by 19% for nickel plated, Type RTD wire.
Not ANSI symbol.
H-8
0.007
0.011
0.018
0.028
0.045
0.071
0.116
0.185
0.464
0.740
1.85
1.96
4.66
7.40
11.6
18.6
74.0
185
740
0.007
0.011
0.018
0.029
0.047
0.073
0.119
0.190
0.478
0.760
1.91
3.04
4.82
7.64
11.95
19.3
76.5
191
764
0.003
0.004
0.007
0.011
0.018
0.028
0.045
0.071
0.180
0.288
0.727
1.136
1.832
2.908
4.780
7.327
18.18
72.7
302.8
0.009
0.015
0.023
0.037
0.058
0.092
0.148
0.235
0.594
0.945
2.38
3.8
6.04
9.6
15.3
24.4
60.2
240
1000
0.014
0.023
0.037
0.058
0.093
0.146
0.238
0.371
0.941
1.503
3.800
5.94
9.57
15.20
24.98
38.30
95.00
380.0
1583
0.008
0.012
0.020
0.031
0.049
0.078
0.126
0.200
0.560
0.803
2.03
3.22
5.10
8.16
12.9
20.6
51.1
204
850
0.009 0.000790
0.015 0.001256
0.022 0.001998
0.035 0.00318
0.055 0.00505
0.088 0.00803
0.138 0.01277
0.220 0.02030
0.560 0.05134
0.890 0.08162
2.26
0.2064
3.60
0.3282
5.70
0.5218
9.10
0.8296
15.3
1.3192
23.0
2.098
56.9
5.134
227
20.64
945
86.38
Thermocouple
Wire
Connectors
To order IEC color
coded connectors,
add the suffix I after
the thermocouple
calibration letter
To order IEC
color coded
wire, add the
suffix I after the
thermocouple type letter
Examples:
TT-K-20-50M (for reference only)
PFA over PFA Insulation,
Type K,
color code,
20 gage wire, 50 meters long
Examples:
OSTW-K-MF
OST write-on connector,
Type K,
color code,
male/female* pair
Shown smaller
than actual size.
OSTW-KI-MF
OST write-on connector,
Type K, IEC color code,
male/female* pair
TT-KI-20-50M
PFA over PFA Insulation,
Type K, IEC color code,
20 gage wire, 50 meters long
OMEGACLAD
Probes
TM
Insulated Wire
Thermocouples
Shown smaller
than actual size.
Examples:
KQIN-M30G-300
Type K, Inconel sheath, 3 mm
diameter
color code,
300 mm length
Examples:
5TC-GG-K-20-1M (for reference only)
Glass over glass insulated thermocouples,
Type K,
color code, 20 gage wire,
1 meter (1000 mm) long
KQIN-IM30G-300
Type K, Inconel sheath, 3 mm
diameter, IEC color code,
300 mm length
5TC-GG-KI-20-1M
Glass over glass insulated thermocouples,
Type K, IEC color code, 20 gage wire,
1 meter (1000 mm) long
Shown
actual size.
H-9
www.omega.com
UNITED KINGDOM
www. omega.co.uk
Manchester, England
0800-488-488
UNITED STATES
www.omega.com
1-800-TC-OMEGA
Stamford, CT.
FRANCE
www.omega.fr
Guyancourt, France
088-466-342
CANADA
www.omega.ca
Laval(Quebec)
1-800-TC-OMEGA
CZECH REPUBLIC
www.omegaeng.cz
Karvin, Czech Republic
596-311-899
GERMANY
www.omega.de
Deckenpfronn, Germany
0800-8266342
BENELUX
www.omega.nl
Amstelveen, NL
0800-099-33-44
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