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ATOMIC SPECTROMETRY

Burner System
For AAnalyst Atomic Absorption Spectrometers

Users Guide

ATOMIC SPECTROMETRY

Burner System
For AAnalyst Atomic Absorption Spectrometers

Users Guide

PerkinElmer Bodenseewerk is
registered for the design and
manufacture of laboratory analytical equipment under the quality
requirements of BS EN ISO 9001.
Certificate No. FM 22178

Notice
The information contained in this document is subject to change without notice.
Release history
Part Number

Release

Publication Date

0993-5257

1
2
3
4
5

January 1998
September 1998
April 1999
June1999
February 2000

Trademarks
PerkinElmer is a registered trademark of PerkinElmer, Inc.
AA WinLab, AAnalyst, and TotalFlow are trademarks of affiliates of PerkinElmer LLC.
Windows is a trademark and Microsoft is a registered trademark of Microsoft Corporation.
Registered names, trademarks, etc. used in this document, even when not
specifically marked as such, are not to be considered unprotected by law.
Copyright information
This document contains proprietary information that is protected by copyright.
All rights are reserved. No part of this document may be reproduced in any form whatsoever
or translated into any language without the prior written permission of PerkinElmer LLC
or one of its affiliates.
Copyright 19982000 by affiliates of PerkinElmer LLC
Printed in the Federal Republic of Germany
Technical Documentation
PerkinElmer Bodenseewerk
D-88647 Ueberlingen, Federal Republic of Germany

Contents

page

Chapter 1 Safety Information


Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Correct use of analytical instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warning markings on the burner system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-3
1-3
1-4

Chapter 2 Burner System: Preparing for Analyses


Atomizer compartment door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Raising and lowering the door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing and refitting the door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setting up the system for analyses using the flame technique . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Selecting the atomizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setting up the burner system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Changing a burner head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Changing the nebulizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flow spoiler and impact bead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing solvent-resistant components in the burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adding water to the drain trap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Igniting the flame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Emergency shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3
2-3
2-4
2-5
2-6
2-7
2-8
2-10
2-15
2-17
2-19
2-20
2-21
2-23

Chapter 3 Burner System: Maintenance Procedures


PerkinElmer Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checklist for regular maintenance tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintaining the burner system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Extinguishing the flame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembling the spray chamber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning the burner system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reassembling the burner system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-3
3-4
3-6
3-7
3-8
3-11
3-16

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C-1

Contents

page

Maintaining the nebulizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Clearing an obstruction in the nebulizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing the nebulizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembling the nebulizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning the nebulizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reassembling the nebulizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the nebulizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintaining the drain system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flushing the drain system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Emptying the drain vessel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adding water to the drain trap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning the drain trap assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing the drain tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preconditioning a new burner or drain tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintaining the acetylene supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-20
3-21
3-23
3-24
3-26
3-26
3-28
3-32
3-32
3-33
3-34
3-34
3-36
3-37
3-38

Chapter 4 Burner System: Parts and Supplies


Obtaining supplies, replacement parts, and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-3

Chapter 5 Burner System Description


Burner system design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
How the burner system works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Burner components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-3
5-4
5-6

Chapter 6 Translations of Warnings


Warning Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-3

Index
Customer Service

C-2

0993-5257

Safety Information

1Safety Information

Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Correct use of analytical instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warning markings on the burner system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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1-3
1-3
1-4

1-1

Safety Information

1-2

0993-5257

Safety Information

Introduction
The guides provided with your analytical instrument contain information and
warnings that you must follow to ensure safe operation and to maintain the
instrument in a safe condition. This advice is intended to supplement, not
supersede, the normal safety code of behavior prevailing in the country of
operation.
General safety practices for atomic spectroscopy and potential hazards with
various atomic absorption techniques are described in the Users Guide for the
atomic absorption spectrometer. Please refer to that guide before you operate the
system.
The information provided does not cover every safety procedure that should be
practiced. Ultimately, maintenance of a safe laboratory environment is the
responsibility of the user and the users organization.

Correct use of analytical instruments


Before you install or use your instrument, and in order to get the best results, you
should be familiar with all of the instruments in the system and know how to
operate them. You should also be aware of the safety procedures in force in your
laboratory, especially those concerning atomic spectroscopy instruments. Read
the guides supplied with the instruments before you start.
If you use the instrument in a manner not specified in the guides, or if you use it
for a purpose other than that intended, you may damage the instrument, or
compromise your own, or someone elses, safety.
Analytical instruments should only be operated by persons who are suitably
qualified and have received adequate training.

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1-3

Safety Information

Warning markings on the burner system


A
A

Risk of hot surfaces


Risque de surfaces chaudes
Gefahr durch heie Oberflchen

Nebulizer clamp must be


lowered and locked over
the nebulizer flange
La pince du nbuliseur
doit tre abaisse et verrouille
audessus de la bride du nbuliseur
Die Zerstuber-Befestigungsplatte
mu nach unten geschoben und ber
dem Flansch des Zerstubers befestigt
sein.

Burner system

C
Warning: Moving Parts Risk of Injury
Some moving parts of the instrument are accessible in normal operation.
Keep hands, clothing and other objects away from the moving parts of the instrument.
Danger: Parties en mouvement Risque d'accident corporel
Certaines parties en mouvement de l'instrument sont accessibles en fonctionnement normal.
Tenir les mains, vtements et autres objets loigns des parties en mouvement de l'instrument.
Warnung: Bewegliche Teile Verletzungsgefahr
Bei normalem Betrieb sind bewegliche Teile des Gerts zugnglich.
Hnde, Kleidung und andere Gegenstnde von den beweglichen Teilen des Gerts fernhalten.

1-4

0993-5257

Burner System:
Preparing for Analyses

2Burner System: Preparing for Analyses


Marker for header

Contents
Atomizer compartment door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Raising and lowering the door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing and refitting the door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setting up the system for analyses using the flame technique . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Selecting the atomizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setting up the burner system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Changing a burner head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Changing the nebulizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flow spoiler and impact bead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing solvent-resistant components in the burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adding water to the drain trap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Igniting the flame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Emergency shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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2-3
2-3
2-4
2-5
2-6
2-7
2-8
2-10
2-15
2-17
2-19
2-20
2-21
2-23

2-1

Preparing for Analyses

2-2

0993-5257

Preparing for Analyses

Atomizer compartment door


Raising and lowering the door
Perform the steps below to raise or lower the atomizer compartment door:

Grip

Latch button

Figure 2-1. Raising or lowering the atomizer compartment door

1. Place the fingers of your left hand behind the grip and press the latch button
with your thumb.
2. Keeping the latch button pressed in, raise or lower the atomizer compartment
door to the end stop, preferably holding the door with both hands.
You can also leave the door in any intermediate position when you release the
latch button.
Warning: UV Radiation Risk of Eye Damage

W3.4

The flame, especially the nitrous oxide-acetylene flame, may emit UV radiation
which can damage your eyes.
Keep the door closed when the flame is burning, unless you need to adjust
the burner as described in the user documentation.
Always wear UV-absorbing safety glasses when looking at the flame.

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Preparing for Analyses

Removing and refitting the door


To perform procedures in the atomizer compartment, you may find it more
convenient to remove the atomizer compartment door. Follow the steps below to
remove and refit the door.

Door securing knob

Figure 2-2. Removing the atomizer compartment door


To remove the door:

1. Slide the door to the lowest position.


2. Unscrew the door securing knob.
3. Carefully pull the 2 door pins out of the door slide on the left-hand side.
4. Pull the door retainer strip out of the door slide on the right-hand side.
Removal is complete.
To refit the door:

1. Insert the door retainer strip into the slot in the door slide on the right-hand
side.
2. Slide the door up or down until the 2 door pins line up with the holes in the
door slide on the left-hand side.
Push the pins into the holes.
3. Screw in the door securing knob.
Refitting is complete.

2-4

0993-5257

Preparing for Analyses

Setting up the system for analyses using the flame technique


Summary of the procedure:

1. Switch on the system (see Switching on the system in the Spectrometer


Users Guide).
2. If necessary, move the burner system into the atomizer compartment
(procedure: page 2-6).
3. Create or open a method (see the Online Help in AA WinLab).
4. If you intend to make emission measurements, in the Method Editor on the Inst
page, for Signal Type, select Emission.
5. If you intend to make absorption measurements, install the lamps that you
require (see Installing lamps in the Spectrometer Users Guide).
6. Set up the burner system (procedure: page 2-7).
7. Perform the safety checks (see page 2-20).
8. Ignite the flame (procedure: page 2-21).
You should now set up the nebulizer, then optimize the burner and nebulizer
before checking the sensitivity. Refer to the Online Help in AA WinLab.

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2-5

Preparing for Analyses

Selecting the atomizer


If the atomizer you require is not currently located in the atomizer compartment,
follow the steps below to move it into the compartment:
W9.1

Warning: Moving Parts Risk of Injury

Some moving parts of the instrument are accessible in normal operation.


Keep hands, clothing and other objects away from the moving parts of the
instrument.

1. Make sure that the furnace autosampler is swivelled from in front of the
atomizer compartment to the standby position at the right, and that the
nebulizer sample tube is not connected to an external accessory.
2. Make sure that the air supply is turned on since this provides the hydraulic
pressure required to change the atomizers.
3. In the File menu, click on Change Technique
or
On the Toolbar, click on Technique.
The Select Technique dialog appears.
4. Select the atomizer that you require:
Flame for the burner system.
Furnace for the graphite furnace.
5. Click on OK.
The system changes over the atomizers. Further information on changing the
atomizer is also provided in the Online Help in AA WinLab.
Note: While the atomizers are being changed, do not put your hands or other
objects into the atomizer compartment.

2-6

0993-5257

Preparing for Analyses

Setting up the burner system


Summary of the procedure:

1. Install the correct burner head for the type of flame that you intend to use
air-acetylene or nitrous oxide-acetylene (procedure: page 2-8).
2. Make sure that the correct nebulizer is installed the standard nebulizer or a
corrosion-resistant nebulizer (procedure: page 2-10 ).
3. If you want to use the flow spoiler, make sure that it is correctly installed
(procedure: page 2-15).
4. If you want to use an impact bead, make sure that it is correctly installed
(procedure: page 2-15).
5. If you intend to aspirate organic solvents, make sure that the correct gasket is
fitted in the burner system (procedure: page 2-17).
6. Perform the safety checks (see page 2-20).
7. Ignite the flame (procedure: page 2-21).
Note: Correct procedures for extinguishing the flame are described on
page 3-7.

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2-7

Preparing for Analyses

Changing a burner head


If the burner head currently fitted to the burner system is not suitable for your
planned analyses, change it as described below. The available burner heads are
described on page 5-7.
To remove the burner head:
W4.2

Warning: High Temperatures Risk of Burns

The burner head can reach very high temperatures.


Do not touch the burner head until it has cooled to room temperature.
Lift burner head
away from the
spray chamber

Safety latch
positioned above
burner head ring

Igniter assembly

Press tab here

Hold tab pressed

Figure 2-3. Removing the burner head

1. Where applicable, extinguish the flame, allow the burner head to cool, shut
down the gases at source, and bleed the gas supply lines (procedure:
page 3-7).
2. Remove the atomizer compartment door (procedure: page 2-4).
3. Remove the burner head:
1. Press and hold the tab on the safety latch located on the igniter assembly.
2. Gently pull and twist the burner head in an upward direction until it comes
out of the neck of the spray chamber.

2-8

0993-5257

Preparing for Analyses


To install a burner head:
Magnetic
strip
Make certain hook
is over burner head
ring

Igniter
assembly

Press tab

Figure 2-4. Installing and latching the burner head

1. Press and hold the tab on the safety latch located on the igniter assembly.
2. Hold the burner head so that the magnetic strip on the burner head ring is at
the back, facing the igniter assembly.
3. Insert the stem of the burner head into the neck of the spray chamber and
gently push it down with a slight twisting action until it bottoms in the neck
of the spray chamber.
4. Release the safety latch.
Make absolutely certain that the hook on the latch is positioned over the
burner head ring.
5. Swing the igniter arm carefully by hand over the burner head to check that it
does not strike the burner head.
6. Carefully rotate the burner head to align the appropriate positioning notch
with the arrow on the spray chamber.
7. Refit the atomizer compartment door (procedure: page 2-4).
This completes installation of the burner head. You should now set up the
nebulizer, then optimize the burner and nebulizer before checking the sensitivity.
Refer to the Online Help in AA WinLab.

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Preparing for Analyses

Changing the nebulizer


If the nebulizer installed in the burner system is not suitable for your planned
analyses, change it as described below (for example, the standard nebulizer is
installed and you require the corrosion-resistant nebulizer).
To remove the nebulizer:

Nebulizer clamp

Nebulizer clamping screw

Nebulizer

Nebulizer oxidant
tube

Figure 2-5. Removing the nebulizer

1. Where applicable, extinguish the flame, allow the burner head to cool, shut
down the gases at source, and bleed the gas supply lines (procedure:
page 3-7).
2. Remove the atomizer compartment door (procedure: page 2-4).

2-10

0993-5257

Preparing for Analyses

3. Remove the nebulizer from the burner end cap:


1. Slacken the nebulizer clamping screw.
2. Lift up and hold the nebulizer clamp.
Very gently rock the nebulizer a few times to make sure that it is not
sticking in the end cap.
3. Carefully pull the nebulizer out of the end cap.
4. Make sure that you remove the venturi O-ring with the nebulizer.
If the O-ring remains lodged in the burner end cap, use a plastic or wooden
probe to dislodge it.
4. Using a 2 mm Allen wrench, undo the two screws that retain the black magnet
assembly on the nebulizer side arm.
Take care not to lose the screws.
5. Pull the nebulizer oxidant tube from the side arm with a rocking motion.
Magnet assembly
Screws

Side arm

Nebulizer oxidant tube

Figure 2-6. Removing the nebulizer oxidant tube

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Preparing for Analyses


To install the nebulizer:
Warning: Flammable Gases Fire and Explosion Hazard

W5.10

The use of the wrong type of nebulizer for your burner system may result in a
seepage of fuel gas which is a serious fire hazard.
Use only the nebulizers specified for the burner system.

Nebulizer
clamp
Nebulizer clamping screw
Nebulizer
flange
Side arm slot

Side arm

Nebulizer oxidant tube

Magnet assembly

Figure 2-7. Installing the nebulizer

1. If you need to fit a new sample tube to the nebulizer, refer to page 3-27, step 9.
2. Connect the nebulizer oxidant tubing:
1. Push the nebulizer oxidant tube onto the nebulizer side arm.
2. Replace the black magnet assembly on the side arm and tighten the two
securing screws (refer to Figure 2-6).
The magnet assembly serves to clamp the oxidant tube on the side arm and also
contains the magnet that activates the nebulizer interlock.

3. Before you install the nebulizer, verify that the O-ring on the venturi is
properly located and in good condition. If it appears damaged, replace it.
Never install a nebulizer without a correctly fitted O-ring.

2-12

0993-5257

Preparing for Analyses

Venturi O-ring

4. Install the nebulizer in the burner end cap:


1. Lift up and hold the nebulizer clamp.
2. Holding the nebulizer with the side arm to the right, insert the nebulizer
into the port in the end cap.
3. Push the nebulizer into the end cap as far as it will go. The nebulizer side
arm must be located in the slot in the end cap.
4. Lower the nebulizer clamp, making sure that it locks over the nebulizer
flange, and then tighten the nebulizer clamping screw.
5. Pull on the nebulizer gently to make sure that the nebulizer clamp is
properly engaged.
6. Make sure that the magnet assembly fits snugly alongside the burner end
cap and that the magnet is facing the nebulizer interlock sensor (see
Figure 2-9).
Nebulizer clamp
in raised position

Nebulizer flange

Nebulizer clamp must be lowered and locked


over the nebulizer flange

Nebulizer side arm


located in side arm slot

Figure 2-8. Securing the nebulizer

0993-5257

2-13

Preparing for Analyses

Nebulizer interlock sensor


Magnet assembly

Figure 2-9. Aligning the magnet assembly

This completes installation of the nebulizer. You should now set up the nebulizer,
then optimize the burner and nebulizer before checking the sensitivity. Refer to
the Online Help in AA WinLab.

2-14

0993-5257

Preparing for Analyses

Flow spoiler and impact bead


If you wish to install a flow spoiler of impact bead, or check that these
components are correctly installed, follow the steps below:
Remove the burner end cap:

1. Where applicable, extinguish the flame, allow the burner head to cool, shut
down the gases at source, and bleed the gas supply lines (procedure:
page 3-7).
2. Remove the atomizer compartment door (procedure: page 2-4).
3. Remove the burner head (procedure: page 2-8).
4. If corrosive or toxic samples were run previously, pour a large quantity of
deionized water slowly through the neck of the spray chamber to thoroughly
flush the inside and the drain system.
5. Remove the burner end cap:
1. Unscrew the four thumbscrews holding the end cap to the spray chamber.
2. Carefully allow the end cap to hang down (you do not need to disconnect
any of the hoses).
Install the flow spoiler:

1. Slide the cleaned flow spoiler fully


back into the spray chamber such
that one of the vanes is in the six
oclock position.
Press the center of the flow spoiler
with your index finger and push it in
until it is firmly seated.

Lower vane
in six oclock
position

0993-5257

2-15

Preparing for Analyses


Install the impact bead:

The stem of the impact bead is seated in a small hole on the inside of the burner
end cap, just above the drain orifice.
1. Moisten the stem of the impact bead with water for easier installation.
2. Carefully hold the stem of the impact bead and press it firmly through the two
O-rings inside the hole until it bottoms in the seat.
Do not press on the bead itself hold it only by the stem to prevent breakage.
If sample residues have partially filled the end cap hole, you may not be able
to seat the impact bead. Then, remove the retaining plate and clean the hole
as described on page 3-15.
3. Carefully rotate the stem to center the bead on the nebulizer orifice as shown
below.
Nebulizer
orifice
Impact
bead

Drain
orifice

Reassemble the burner system:

Reassemble the burner system as described in Reassembling the burner


system on page 3-16.

2-16

0993-5257

Preparing for Analyses

Installing solvent-resistant components in the burner


The standard O-ring in the burner end cap is not resistant to organic solvents. If
you intend to aspirate solutions containing organic solvents you must exchange
this O-ring for a solvent-resistant O-ring.
1. Extinguish the flame, allow the burner head to cool, shut down the gases at
source, and bleed the gas supply lines (procedure: page 3-7).
2. Remove the atomizer compartment door (procedure: page 2-4).
3. Remove the burner head (procedure: page 2-8).
4. If corrosive or toxic samples were run previously, pour a large quantity of
deionized water slowly through the neck of the spray chamber to thoroughly
flush the inside and the drain system.
5. Remove the nebulizer from the burner end cap (procedure: page 2-10) and
carefully allow it to hang down.
6. Remove the burner end cap:
1. Unscrew the four thumbscrews holding the end cap to the spray chamber.
2. Carefully allow the end cap to hang down.
7. Remove the O-ring from the groove in the end cap (see Figure 3-3).
8. Carefully fit the fragile Corkpreen gasket (0047-2014) or the Kalrez O-ring
(0992-1044) in the groove.
9. Place the end cap against the spray chamber and tighten the four
thumbscrews.
Tighten them until they are finger-tight in the sequence:
top right, bottom left, bottom right, top left.
10. Reinstall the burner head (procedure: page 2-9) and the nebulizer
(procedure: page 2-12).

0993-5257

2-17

Preparing for Analyses

Warning: Flammable Gases Fire and Explosion Hazard

Not all gaskets in the burner unit are suitable for use with organic solvents.
Exposure to such solvents may cause the respective gaskets to swell. This
may result in a seepage of gas which is a serious fire hazard.
Before you aspirate organic solutions, remove the respective gaskets and
install solvent-resistant gaskets.

Exchange this O-ring before aspirating organic solvents:

End cap O-ring

2-18

0993-5257

Preparing for Analyses

Adding water to the drain trap


The drain vessel includes an internal trap to make certain that burner gases cannot
escape into the drain vessel (more information: page 5-9). Enough water must be
present in the drain system to fill the drain loop and to activate the drain float. If
not, carry out the following procedure:
1. Remove the atomizer compartment door (procedure: page 2-4).
2. Remove the burner head (procedure: page 2-8).
3. Pour about 250 mL deionized water slowly through the neck of the spray
chamber to fill the drain trap and activate the drain float.
4. Reinstall the burner head (procedure: page 2-9).
5. Refit the atomizer compartment door (procedure: page 2-4).

0993-5257

2-19

Preparing for Analyses

Safety checks
Before igniting the flame, always make sure that:

The fume ventilation system for the laboratory is switched on.


The burner head is correctly installed and the end cap is secured.
The correct nebulizer is fitted and that it is correctly secured.
The correct gaskets are fitted in the burner system.
The fuel and oxidant hoses are correctly fitted to the burner system.
The drain system is installed and operating correctly.
The door of the atomizer compartment is in the closed position.
All safety interlocks are correctly closed.

If the interlocks are not closed, one or more of the following may be the cause:
The burner head, the nebulizer, or the drain system is not correctly installed.
The acetylene or oxidant pressure is too low.
The liquid level in the drain trap is too low.
The liquid level in the drain vessel is too high.

2-20

0993-5257

Preparing for Analyses

Igniting the flame

Warning: Flammable Gases Fire and Explosion Hazard

W5.3

Before you ignite the flame, set up your spectrometer and burner correctly
and observe all the safety precautions described in your spectrometer
handbook.

Note: In an emergency, switch off the spectrometer using the operational on/off
switch on the front panel.
The flame is automatically extinguished and the gases shut down in a safe
sequence.
See page 2-23 for the procedure to follow after an emergency shutdown.
To ignite the flame:

1. Switch on and set up the spectrometer system (see Setting up the system for
analyses using the flame technique, page 2-5).
2. Perform the safety checks (see page 2-20).
3. Adjust the outlet gauge pressures of the burner gases to the recommended
values (see Table 2-1 on page 2-22).
4. On the Toolbar, click on Flame.
The Flame Control window appears.
5. Select the oxidant:
In the Flame Control window, click on Air or N2O.
6. Ignite the flame:
In the Flame Control window, click on Flame On/Off.
The correct procedure to extinguish the flame is described on page 3-7.
Warning: UV Radiation Risk of Eye Damage

W3.4

The flame, especially the nitrous oxide-acetylene flame, may emit UV radiation
which can damage your eyes.
Keep the door closed when the flame is burning, unless you need to adjust
the burner as described in the user documentation.
Always wear UV-absorbing safety glasses when looking at the flame.

0993-5257

2-21

Preparing for Analyses


Select an air-acetylene flame:

If you are setting up the burner system.


If you have installed a different nebulizer, cleaned the nebulizer, or if the
settings on the nebulizer have been altered since it was last used.
If you are using the flame to heat the QTA-cell.
W5.1

Warning: Flashback Hazard

Never set up the nebulizer using a nitrous oxide-acetylene flame.


Set up the nebulizer using an air-acetylene flame only, and make small
adjustments slowly.

Table 2-1. Required Pressures for the Burner Gases


Gas

Outlet Gauge Pressure


kPa

bar

psig

Pmin

Pmax

Pmin

Pmax

Pmin

Pmax

Acetylene
(C2H2)

90

100

0.9

1.0

13.0

14.5

Air

450

500

4.5

5.0

65.0

72.5

Nitrous oxide
(N2O)

450

500

4.5

5.0

65.0

72.5

Set the outlet gauge pressure for each gas to a value just below the maximum
value (Pmax ).

Always set the same outlet gauge pressure for air and nitrous oxide.
Never set the outlet gauge pressure to a value exceeding the maximum
pressure (Pmax ).
W5.7

Warning: Acetylene Explosion Hazard

Acetylene can decompose explosively at pressures higher than 103 kPa/


1.03 bar/15 psig.
Always make sure that the acetylene outlet gauge pressure is below this
value.

2-22

0993-5257

Preparing for Analyses

Emergency shutdown
If a situation arises where you have to shut down the system quickly and you do
not have time to carry out the correct procedure, you can use the procedure
described below.
Note: This procedure is for use in an emergency only. Do not use it as a routine
shutdown procedure.
1. Switch off the spectrometer at the operational on/off switch on the front panel.
2. Shut down the gases to the spectrometer at source.
When you return to the spectrometer, proceed as follows to shut down the system
properly.
3. If you were previously running concentrated salt solutions, organic solvents,
or solutions containing cyanide, copper, silver, or mercury:
1. Remove the burner head (procedure: page 2-8).
2. Pour a large quantity of deionized water slowly through the neck of the
spray chamber to thoroughly flush the chamber and the drain system.
4. Check the burner head.
If there are deposits along the slot, clean the burner head ( procedure:
page 3-11).
5. Reinstall the burner head (procedure: page 2-9).
6. Switch on and set up the spectrometer system (see Setting up the system for
analyses using the flame technique, page 2-5).
7. Ignite the flame (procedure: page 2-21).
8. Extinguish the flame properly (procedure: page 3-7).

0993-5257

2-23

Preparing for Analyses

2-24

0993-5257

Burner System:
Maintenance Procedures

3Burner System: Maintenance Procedures


Marker for header

Contents
PerkinElmer Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checklist for regular maintenance tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintaining the burner system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Extinguishing the flame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembling the spray chamber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning the burner system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reassembling the burner system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintaining the nebulizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clearing an obstruction in the nebulizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing the nebulizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembling the nebulizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning the nebulizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reassembling the nebulizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the nebulizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintaining the drain system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flushing the drain system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Emptying the drain vessel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adding water to the drain trap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning the drain trap assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing the drain tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preconditioning a new burner or drain tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintaining the acetylene supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

0993-5257

page

3-3
3-4
3-6
3-7
3-8
3-11
3-16
3-20
3-21
3-23
3-24
3-26
3-26
3-28
3-32
3-32
3-33
3-34
3-34
3-36
3-37
3-38

3-1

Burner System Maintenance

3-2

0993-5257

Burner System Maintenance

PerkinElmer Service

Warning: Unauthorized Adjustments and Servicing

W1.2

Only a PerkinElmer service engineer or similarly trained and authorized person


should be permitted to service the instrument.
Do not attempt to make adjustments, replacements, repairs, or modifications
to this instrument except as described in the documentation supplied with the
instrument.
If the burner system does not function correctly...

Switch off the spectrometer system and make sure that it cannot be operated.
Contact your local PerkinElmer office.

You should only perform the maintenance procedures described in this guide.
For any other maintenance or service contact your local PerkinElmer office to
arrange for a service engineer to visit.
In particular you should only allow a PerkinElmer service engineer or similarly
trained and authorized person to perform any work on:

electrical components inside the instrument;


the internal gas connections and gas system pneumatics.

Before the service engineer arrives:

Make sure that the instrument and work area are clean.
Empty corrosive solutions from the drain vessel.
Then add water to the drain trap to activate the function.

You may perform the following burner system maintenance procedures:

0993-5257

Clean the burner head.


Disassemble the burner system for cleaning.
Clean the nebulizer.
Empty the drain vessel and clean the drain system.

3-3

Burner System Maintenance

Checklist for regular maintenance tasks


If you analyze samples that have dirty matrices, such as blood, sugar or oil, you
will probably have to clean the components more often than if you were analyzing
clean samples, such as drinking water.
Burner system, maintenance checklist
Burner system

Always rinse the burner system correctly before extinguishing the flame
(procedure: page 3-7).
If you are analyzing samples with high solids content: Clean the spray chamber
at least once daily (procedure: page 3-14).
If you are using organic solvents: Clean the spray chamber before you switch to
aqueous solutions (procedure: page 3-14). Empty the drain vessel and dispose
of hazardous solutions properly.
If you are analyzing samples containing high concentrations of copper, silver,
or mercury: Thoroughly flush the spray chamber and drain tube immediately
after completing such analyses (procedure: page 3-15). Empty the drain vessel
and dispose of hazardous solutions properly.

Burner head

Inspect the burner head for deposits before igniting the flame.
The burner should provide an even flame over the length of the burner slot. An
uneven flame may indicate that the slot needs cleaning.
Clean if necessary (procedure: page 3-11).
Check the width of the burner slot periodically (procedure: page 3-12).

Nebulizer

If there is an obstruction in the nebulizer, clear it using a copper cleaning wire


(procedure: page 3-21).

Drain system

Flush the drain system thoroughly at the end of each working day (procedure:
page 3-32).

Drain vessel

Empty the drain vessel regularly (procedure: page 3-33).


Do not allow it to fill with corrosive, toxic, or organic solutions.
Dispose of hazardous solutions properly.

Drain trap
assembly

Periodically remove the drain trap assembly from the drain vessel and clean it
(procedure: page 3-34).

3-4

0993-5257

Burner System Maintenance

Drain tube

Inspect the drain tube regularly for wear and/or chemical attack. Replace it if it
has deteriorated (procedure: page 3-36).

Gas hoses

Check the gas hoses regularly for leaks, particularly at the fittings, using a
proprietary leak testing fluid. Call a PerkinElmer service engineer if a leak is
detected.

O-rings

Check the condition of the O-rings regularly:


burner end cap O-ring or gasket (see Figure 3-3);
burner head O-ring (see Figure 3-3);
four O-rings on the nebulizer (see Figure 3-9).

Acetylene
cylinder

If the cylinder pressure falls to below 600 kPa (6 bar; 87 psig) some of the
solvent used to stabilize the acetylene (e.g. acetone) may be carried over into the
burner. This could influence the characteristics of the burner.
Always change to a new acetylene cylinder when the cylinder pressure falls to
below this value.

0993-5257

3-5

Burner System Maintenance

Maintaining the burner system


Procedures described:

3-6

Rinsing the burner system and extinguishing the flame


(procedure: page 3-7).

Disassembling the spray chamber (procedure: page 3-8).


Cleaning the burner system (procedure: page 3-11).
Reassembling the burner system (procedure: page 3-16).

0993-5257

Burner System Maintenance

Extinguishing the flame


Before you extinguish the flame or begin maintenance or disassembly procedures,
you must rinse the burner system. After you extinguish the flame, allow the
burner head to cool.
To rinse the system:

The procedure for rinsing the burner system depends on the type of samples that
you have analyzed.
Recommendations:

If the sample solutions contained organic solvents, use a multi-rinse


procedure to remove all traces of the solvents from the system.

If the sample solutions contained toxic substances, you must rinse all traces
of these substances out of the system.

If the sample solutions contained high concentrations of copper, silver or


mercury salts, which can form unstable acetylides, you must rinse all traces
of these substances out of the system.

Procedures:

If you used only aqueous solutions during the analyses:


1. Aspirate deionized water for 5 minutes.

If you used organic solvents during the analyses:


1. Aspirate for 5 minutes an organic solvent that is miscible with the samples
that have just been aspirated.
2. Aspirate for 5 minutes methanol or another solvent that is miscible both
with water and the solvent used previously.
3. Aspirate 1% (V/V) nitric acid solution for 5 minutes.
4. Aspirate deionized water for 5 minutes.

To extinguish the flame:

1. In the Flame Control window, click on the Flame icon.


The system uses a predetermined shutdown sequence to extinguish the flame
safely.
2. Shut down the gases to the spectrometer at source.
3. In the Flame Control window, click on Bleed Gases to depressurize the gas
lines.

0993-5257

3-7

Burner System Maintenance

Disassembling the spray chamber


Warning: Toxic or Corrosive Residues

If you had previously been aspirating toxic or corrosive samples, any residues in
the spray chamber may also be toxic or corrosive.
Wear protective gloves while you are disassembling the spray chamber.

Burner head

Retaining ring

Burner head O-ring

End cap O-ring


Spray chamber

Burner end cap

Milled posts (2)

Nebulizer
Flow spoiler

Thumbscrews (4)

Figure 3-1. Exploded view of the burner system

3-8

0993-5257

Burner System Maintenance

Refer to Figure 3-1 and Figure 3-2 while disassembling the spray chamber.
1. Extinguish the flame, allow the burner head to cool, shut down the gases at
source, and bleed the gas supply lines (procedure: page 3-7).
2. Remove the atomizer compartment door (procedure: page 2-4).
3. Remove the burner head (procedure: page 2-8).
4. If corrosive or toxic samples were run previously, pour a large quantity of
deionized water slowly through the neck of the spray chamber to thoroughly
flush the inside and the drain system.
5. Remove the nebulizer from the burner end cap and carefully allow it to hang
down (procedure: page 3-23, step 3).
If it is necessary to totally remove the burner end cap for thorough cleaning,
continue with step 6, otherwise go to step 7 (see Figure 3-2). Do not totally
remove the burner end cap unless absolutely necessary.
6. Disconnect the drain interlock connector and the hoses from the end cap:
1. Slacken the securing ring and unplug the drain interlock connector.
2. Slacken the clamp and carefully pull the drain tube off the drain fitting.
3. Disconnect the auxiliary oxidant hose and the fuel hose using the doublewrench technique (hold the end cap fitting with one wrench and unscrew
the compression fitting with the other wrench).
7. Remove the burner end cap:
1. Unscrew the four thumbscrews holding the end cap to the spray chamber.
2. Carefully allow the end cap to hang down (you do not need to disconnect
any of the hoses, except for thorough cleaning of the end cap).
8. Withdraw the flow spoiler from inside the spray chamber.
9. Unscrew the two milled posts securing the spray chamber to the burner
carriage and remove the spray chamber.
10. Unscrew the retaining ring from the spray chamber and remove the burner
head O-ring.

0993-5257

3-9

Burner System Maintenance

Drain interlock
connector
Clamp
Drain tube

Burner end cap

Thumbscrews (4x)
Compression
fittings

Auxiliary
oxidant hose

Fuel hose

Drain fitting

Figure 3-2. Disconnecting the burner end cap

3-10

0993-5257

Burner System Maintenance

Cleaning the burner system


The nature of the samples aspirated determines how frequently you need to clean
the burner system.

The burner should provide an even flame over the length of the burner slot.
An uneven flame may indicate that the slot needs cleaning.
A badly clogged slot may cause a flashback of the flame.

Aspirating samples with high solids content may cause deposits to build up
along the burner slot.

Prolonged operation of the nitrous oxide-acetylene flame may cause deposits


of pyrolytic carbon to build up along the burner slot.

Cleaning the burner head


Quick cleaning procedure
Warning: High Temperatures Risk of Burns

W4.2

The burner head can reach very high temperatures.


Do not touch the burner head until it has cooled to room temperature.

1. Extinguish the flame, allow the burner head to cool, shut down the gases at
source, and bleed the gas supply lines (procedure: page 3-7).
2. Remove the atomizer compartment door (procedure: page 2-4).
3. Remove the burner head (procedure: page 2-8).
4. Carefully work along and through the burner head slot with the cleaning tool
provided.
Note: Do not nick the edges of the slot.
The cleaning tool resembles a strip of thin metal sheet. Do not use other tools
to clean inside the burner slot since they may have burrs that could nick the
slot.
5. Rinse the burner head well with deionized water and make sure that all
scrapings are removed from inside and outside the burner head.
6. Blow the burner head dry with clean compressed air.
Wear safety glasses when doing this.

0993-5257

3-11

Burner System Maintenance

7. Reinstall the burner head (procedure: page 2-9).


8. Refit the atomizer compartment door (procedure: page 2-4).
Complete cleaning procedure

If the quick cleaning procedure, above, fails to remove deposits or if you wish to
clean the burner head more thoroughly, continue as given below:
Warning: Hydrochloric and Nitric Acids Risk of Burns

W8.6

Hydrochloric (HCl) and nitric (HNO3) acids are corrosive and can cause severe
burns.
When using acid, always wear suitable protective clothing including a face
mask, work in a fume hood, and observe the manufacturers instructions and
your local safety regulations.

1. Clean the burner head in a solution of 10% (V/V) nitric acid or 15%
(V/V) hydrochloric acid, preferably in an ultrasonic cleaning bath.
Treat the burner head for at least 10 minutes.
2. Rinse the burner head well with deionized water.
3. Blow the burner head dry with clean compressed air.
Wear safety glasses when doing this.
4. Reinstall the burner head (procedure: page 2-9).
5. Refit the atomizer compartment door (procedure: page 2-4).
Checking the slot width

Over time, the burner slot becomes wider due to abrasion. The level of abrasion
depends on the types of solutions you are aspirating. A burner slot that is too wide
causes unstable flame conditions and, in the worst case, may cause a flashback of
the flame. For this reason you should check the width of the burner slot at regular
intervals.
You require a set of feeler gauges to check the slot width.

3-12

0993-5257

Burner System Maintenance

The table below specifies the correct slot width and the feeler gauge required for
checking.
Burner Head

Slot Width

Tolerance

Feeler Gauge
for check

air-acetylene
5 cm and 10 cm

0.65 mm
(0.026 inch)

+0.075/0.025 mm
(+0.003/0.001 inch)

0.7 mm
(0.030 inch)

N2O/acetylene

0.5 mm
(0.020 inch)

0.025 mm
(0.001 inch)

0.5 mm
(0.020 inch)

To check the slot width:


1. Carefully slide the specified feeler gauge through the length of the burner slot.
The gauge must fit tightly in the slot.
2. If the gauge is loose in the slot, the slot is too wide.
Then, discard the burner head and use a new one.
Burner head surface

The condition of the top surface of the burner head influences the stability of the
signals. Discard the burner head if the top surface is corroded.

0993-5257

3-13

Burner System Maintenance

Cleaning the spray chamber


1. Disassemble the spray chamber (procedure: page 3-8).
2. Clean the spray chamber and flow spoiler with a soft brush and a mild
laboratory detergent solution.
Note: Do not scrape the plastic components with metal tools.
Do not soak the spray chamber in acid or use abrasive cleansers. Avoid
damaging the lining of the spray chamber.
3. After cleaning, rinse thoroughly with deionized water.
4. Reassemble the burner system (procedure: page 3-16).
Cleaning the spray chamber after use with organic solvents
If you aspirate aqueous samples immediately after organic samples (e.g. oils or
MIBK extracts), the absorption signals can be noisy and erratic.
After aspirating organic samples, perform the procedure below to prevent
contamination of subsequent aqueous samples.
1. Aspirate for 5 minutes an organic solvent that is miscible with the samples
that have just been aspirated.
2. Aspirate for 5 minutes methanol or another solvent that is miscible both with
water and the solvent used previously.
3. Aspirate 1% (V/V) nitric acid solution for 5 minutes.
4. Aspirate deionized water for 5 minutes.
5. Extinguish the flame and allow the burner head to cool (procedure:
page 3-7).
6. Remove the burner head (procedure: page 2-8).
7. Pour a large quantity of deionized water slowly through the neck of the spray
chamber to thoroughly flush the chamber and the drain system.
8. Empty the drain vessel (procedure: page 3-33).
Note: Dispose of hazardous or corrosive solutions properly and refer to
your local safety regulations for proper disposal procedures.

3-14

0993-5257

Burner System Maintenance

Cleaning the spray chamber after aspirating solutions containing


Cu, Ag, or Hg
If you have aspirated high concentrations of copper, silver, or mercury solutions
into an acetylene flame, unstable acetylides may have formed in the spray
chamber. If permitted to dry, these compounds may explode.
1. Aspirate dilute acid (1% (V/V) HCl solution) for 5 minutes.
2. Extinguish the flame and allow the burner head to cool ( procedure:
page 3-7).
3. Remove the burner head (procedure: page 2-8).
4. Pour a large quantity of deionized water slowly through the neck of the spray
chamber to thoroughly flush the chamber and the drain system.
5. Empty the drain vessel (procedure: page 3-33).
Note: Dispose of hazardous or corrosive solutions properly and refer to
your local safety regulations for proper disposal procedures.
Cleaning the inside of the burner end cap
Sample residues may collect in the hole for the impact bead in the end cap.
Periodically you should clean out sample residues. Also, if the impact bead is
broken, part of the stem may remain in the hole. You must remove the retaining
plate in order to remove any broken portion.
1. Remove the two screws securing the retaining plate.
2. From the inside of the end cap, use a small probe to clean or push broken
fragments to the outside of the end cap.
3. Check the condition of the O-rings and replace any that are damaged.
4. Refit the retaining plate and screws.

0993-5257

3-15

Burner System Maintenance

Reassembling the burner system


After you have completed maintenance procedures, reassemble the burner system
as given below.
To reassemble the spray chamber:

Burner head

Retaining ring

Burner head O-ring

End cap O-ring


Spray chamber

Burner end cap

Milled posts (2)

Nebulizer
Flow spoiler
(lower vane in six oclock
position)
Thumbscrews (4)

Figure 3-3. Exploded view of the burner system

1. Place the spray chamber back onto the burner carriage.


2. Locate the two milled posts into the threaded holes in the carriage and then
tighten the two milled posts firmly to secure the spray chamber.

3-16

0993-5257

Burner System Maintenance

3. Slide the cleaned flow spoiler fully back into the spray chamber such that one
of the vanes is in the six oclock position (see page 2-15).
Press the center of the flow spoiler with your index finger and push it in until
it is firmly seated.
4. Check that the burner end cap O-ring (or gasket) is properly seated in the
groove inside the end cap and is in good condition. If it is not, replace it (see
Burner System: Parts and Supplies for the part number).
5. Place the end cap against the spray chamber and tighten the four
thumbscrews.
Tighten them until they are finger-tight in the sequence:
top right, bottom left, bottom right, top left.
6. If you removed the auxiliary oxidant and fuel hoses, reconnect them:
Tighten the compression fittings hand-tight plus a turn using the doublewrench technique (hold the end cap fitting with one wrench and tighten the
compression fitting with the other wrench).
Burner end cap

Thumbscrews (4x)
Compression
fittings

Auxiliary
oxidant hose

Fuel hose

Drain fitting

Figure 3-4. Connecting the hoses to the burner end cap

0993-5257

3-17

Burner System Maintenance

Drain interlock
connector
Clamp

Drain tube

Figure 3-5. Connecting the drain tube


Warning: Flammable Gases Fire and Explosion Hazard

The inner lining of the drain tube is resistant to organic solvents. If this lining is
damaged, solvents can attack the drain tube. This may result in the seepage of
gas which is a serious fire hazard.
Take care not to damage the lining when you remove and refit the drain tube.

7. If you removed it, carefully push the drain tube onto the drain fitting and
tighten the clamp.
8. Plug in the drain interlock connector and secure it with the securing ring.
9. Check that the burner head O-ring is properly seated in the neck of the spray
chamber and is in good condition.
If it is not, replace it (see Burner System: Parts and Supplies for the part
number).
Apply a very small amount of Apiezon grease to the inner surface of the Oring in order to form a good seal with the burner head. Do not let any of the
grease get inside the chamber. If you do, wipe the chamber surfaces clean
with a dry cloth.

3-18

0993-5257

Burner System Maintenance

10. Place the retaining ring back on the neck of the spray chamber and hand
tighten.
11. Reinstall the burner head (procedure: page 2-9) and the nebulizer
(procedure: page 3-28).

0993-5257

3-19

Burner System Maintenance

Maintaining the nebulizer


To maintain optimum nebulizer performance you must periodically clean the
capillary assembly, and occasionally replace the sample tube.
When you aspirate concentrated samples with complex matrices, it is especially
important to keep the spray chamber and nebulizer free of deposits. It is beneficial
to periodically aspirate a dilute surfactant solution, such as 0.1% Triton X100, for
several minutes to keep the system clean. The surfactant will encourage constant
drainage, which is essential for optimum burner system performance.
Before you clean the nebulizer, because you suspect that the nebulizer is causing
low absorbance readings or poor sensitivity (e.g. cannot obtain expected
characteristic concentration), check that:

3-20

The sample tube is in good condition (i.e. no kinks), is not too long, and is
clean.
With a longer sample tube, the rate of sample uptake, and thus the sensitivity,
will decrease. Recommended length: 20 cm.

The burner head is clean.


The burner is correctly optimized; see the Online Help in AA WinLab.

0993-5257

Burner System Maintenance

Clearing an obstruction in the nebulizer


If you suspect that there is an obstruction in the nebulizer, try to clear it as follows:
Quick procedure:

1. With the flame burning, aspirate pure solvent until a subsequent characteristic
concentration measurement gives the expected result.
If this fails to remedy the problem, go on to the procedure below.
Full procedure:
Caution: Risk of damage to the corrosion-resistant plastic nebulizer

The sample tube on the plastic nebulizer (0303-0404) is an integral part of the
nebulizer capillary assembly.
Do not remove the sample tube from the plastic nebulizer.

1. Remove the nebulizer from the burner end cap (procedure: page 3-23).
2. Remove the sample tube from the end of the nebulizer capillary.
3. Take one of the copper cleaning wires, provided with the nebulizer, and very
carefully push it through the nebulizer capillary from the inlet side.
Move the wire carefully in and out to dislodge any particles.
Note: Use only the copper cleaning wires provided (0303-0135).
Other wires may be burred and damage the nebulizer.
Use a straight section of the cleaning wire to avoid scratching the interior of
the capillary assembly.

Nebulizer capillary (inlet side)


Cleaning wire

Figure 3-6. Cleaning the nebulizer with a cleaning wire

4. Reattach the nebulizer sample tube to the nebulizer capillary ( procedure:


page 3-26).
5. Reinstall the nebulizer (procedure: page 3-28).

0993-5257

3-21

Burner System Maintenance

6. Relight the flame and then aspirate pure solvent to rinse the nebulizer.
7. Run several calibration solutions to check that characteristic concentration
measurements give the expected results.
The above cleaning procedures are usually sufficient to restore the nebulizer to
satisfactory working order.
If neither of these procedures cures the problem, you must disassemble and clean
the nebulizer.

3-22

0993-5257

Burner System Maintenance

Removing the nebulizer

Nebulizer clamp

Nebulizer clamping screw

Nebulizer

Nebulizer oxidant
tube

Figure 3-7. Removing the nebulizer

1. Extinguish the flame, allow the burner head to cool, shut down the gases at
source, and bleed the gas supply lines (procedure: page 3-7).
2. Remove the atomizer compartment door (procedure: page 2-4).
3. Remove the nebulizer from the burner end cap:
1. Slacken the nebulizer clamping screw.
2. Lift up and hold the nebulizer clamp.
Very gently rock the nebulizer a few times to make sure that it is not
sticking in the end cap.
3. Carefully pull the nebulizer out of the end cap.
4. Make sure that you remove the venturi O-ring with the nebulizer.
If the O-ring remains lodged in the burner end cap, use a plastic or wooden
probe to dislodge it.

0993-5257

3-23

Burner System Maintenance

4. Using a 2 mm Allen wrench, undo the two screws that retain the black magnet
assembly on the nebulizer side arm.
Take care not to lose the screws.
5. Pull the nebulizer oxidant tube from the side arm with a rocking motion.

Magnet assembly
Screws

Side arm

Nebulizer oxidant tube

Figure 3-8. Removing the nebulizer oxidant tube

Disassembling the nebulizer


Note: Do not disassemble the nebulizer unless you are sure that the cleaning
procedures described above did not restore the nebulizer performance. The
performance characteristics of the nebulizer can be modified by disassembly.
Refer to Figure 3-9 when disassembling the nebulizer.
1. Remove the nebulizer from the burner end cap (procedure: page 3-23).
2. Unscrew and remove the regulator (termed adjustment nut or knurled knob
in some documents that accompany the nebulizer).
3. Remove the capillary assembly from the nebulizer body by carefully pulling
it out of the body.
4. Remove the sample tube and the PTFE disk from the capillary assembly.
Note: Do not remove the sample tube from the corrosion-resistant plastic
nebulizer it is an integral part of the capillary assembly.

3-24

0993-5257

Burner System Maintenance

5. Remove the venturi O-ring from in front of the end cap.


6. Unscrew and remove the front end cap and pull out the venturi.
7. Remove the nebulizer insert by pushing it out with a wooden probe.
Venturi O-ring
End cap
Venturi
O-ring
Nebulizer body
Locking ring
Insert
O-ring
Spring
O-ring
Capillary assembly
PTFE disk
Regulator

Figure 3-9. Standard nebulizer assemblies

0993-5257

3-25

Burner System Maintenance

Cleaning the nebulizer


After you have disassembled the nebulizer, clean the components as follows:
1. Clean the capillary assembly using a mild laboratory detergent solution, or a
solvent such as isopropanol, preferably in an ultrasonic bath.
2. Clean the nebulizer body and any other parts that appear dirty in a mild
laboratory detergent solution, or a solvent such as isopropanol, preferably in
an ultrasonic bath.
3. Rinse all the cleaned components thoroughly with deionized water.
4. Inspect the O-rings (1 on the capillary assembly, 1 on the insert, 1 on the
venturi, and the one that fits over the venturi in front of the end cap) and clean
them if necessary in mild laboratory detergent solution, followed by a
thorough rinsing with deionized water.
If they look damaged, replace them (see Nebulizer components, page 4-7).
After you have cleaned the components, reassemble the nebulizer.

Reassembling the nebulizer


Refer to Figure 3-9 when reassembling the nebulizer.
1. Lightly lubricate the surface of the O-ring on the insert with a minimum of
Apiezon grease (supplied with the nebulizer).
2. If not already done, inspect the tiny O-ring on the capillary assembly for
damage and replace it if necessary.
Lightly lubricate the surface of the O-ring with a minimum of Apiezon
grease. Make sure that no grease gets onto the tip of the capillary.
3. Slide the spring back onto the capillary assembly (if it was removed).
4. Push the capillary assembly into the insert. Check that the capillary tip
protrudes through the small aperture in the insert when you press in the
capillary assembly.
5. Insert these assembled components into the nebulizer body.
Orientate the capillary assembly so that the bevelled edge of the capillary
faces the nebulizer side arm; this position generally provides best solution
aspiration.
6. Slide the PTFE disk onto the capillary assembly and then screw on the
regulator.

3-26

0993-5257

Burner System Maintenance

7. Carefully push the venturi into the front end of the nebulizer body and screw
on the end cap.
8. Slip the O-ring over the protruding end of the venturi.
9. Attach the sample tube to the nebulizer capillary:
1. Use the old, cleaned, sample tube, or cut a 20 cm length from the 0.6 mm
i.d. tube provided with the nebulizer.
Cut the tube with a scalpel do not use scissors.
2. Take one of the copper cleaning wires, provided with the nebulizer, and
very carefully push it through the nebulizer capillary from the inlet side.
Note: Use only the copper cleaning wires provided (0303-0135).
Other wires may be burred and damage the nebulizer.
Use a straight section of the cleaning wire to avoid scratching the interior of
the capillary assembly.
3. Using the wire as a guide, push the sample tube onto the capillary.
4. Remove the cleaning wire.
Nebulizer capillary
Cleaning wire
Sample tube

0993-5257

3-27

Burner System Maintenance

Installing the nebulizer


Warning: Flammable Gases Fire and Explosion Hazard

W5.10

The use of the wrong type of nebulizer for your burner system may result in a
seepage of fuel gas which is a serious fire hazard.
Use only the nebulizers specified for the burner system.

Nebulizer
clamp
Nebulizer clamping screw
Nebulizer
flange
Side arm slot

Side arm

Nebulizer oxidant tube

Magnet assembly

Figure 3-10. Installing the nebulizer

3-28

0993-5257

Burner System Maintenance

Magnet assembly
Screws

Side arm

Nebulizer oxidant tube

Figure 3-11. Connecting the nebulizer oxidant tube

1. Connect the nebulizer oxidant tubing:


1. Push the nebulizer oxidant tube onto the nebulizer side arm.
2. Replace the black magnet assembly on the side arm and tighten the two
securing screws (refer to Figure 3-11).
The magnet assembly serves to clamp the oxidant tube on the side arm and also
contains the magnet that activates the nebulizer interlock.

2. Before you install the nebulizer, verify that the O-ring on the venturi is
properly located and in good condition. If it appears damaged, replace it.
Never install a nebulizer without a correctly installed O-ring.

Venturi O-ring

3. Install the nebulizer in the burner end cap:


1. Lift up and hold the nebulizer clamp.
2. Holding the nebulizer with the side arm to the right, insert the nebulizer
into the port in the end cap.
3. Push the nebulizer into the end cap as far as it will go. The nebulizer side
arm must be located in the slot in the end cap.

0993-5257

3-29

Burner System Maintenance

4. Lower the nebulizer clamp, making sure that it locks over the nebulizer
flange, and then tighten the nebulizer clamping screw.
5. Pull on the nebulizer gently to make sure that the nebulizer clamp is
properly engaged.
6. Make sure that the magnet assembly fits snugly alongside the burner end
cap and that the magnet is facing the nebulizer interlock sensor (see
Figure 3-13).
Nebulizer clamp
in raised position

Nebulizer flange

Nebulizer clamp must be lowered and locked


over the nebulizer flange

Nebulizer side arm


located in side arm slot

Figure 3-12. Securing the nebulizer

3-30

0993-5257

Burner System Maintenance

Nebulizer interlock sensor


Magnet assembly

Figure 3-13. Aligning the magnet assembly

This completes installation of the nebulizer. You should now set up the nebulizer,
then optimize the burner and nebulizer before checking the sensitivity. Refer to
the Online Help in AA WinLab.

0993-5257

3-31

Burner System Maintenance

Maintaining the drain system


Always place the drain vessel in a well ventilated place underneath the
spectrometer, in full view while you are working with the spectrometer. This
prevents the build-up of potentially hazardous gases, and allows you to see the
liquid level.
Maintenance procedures that you can perform yourself are described below.
The drain trap and switch assembly should be replaced by trained service
personnel only.
You must check the drain tube and vessel periodically for wear and/or chemical
attack. The drain tube should be clear with as few bends as possible. You should
replace the drain tube if it has deteriorated.

Flushing the drain system


At the end of each working day, flush the drain system thoroughly with water to
remove caustic, corrosive, or organic waste materials that could otherwise
damage the spray chamber or drain tube.
1. Extinguish the flame, allow the burner head to cool, shut down the gases at
source, and bleed the gas supply lines (procedure: page 3-7).
2. Remove the atomizer compartment door (procedure: page 2-4).
3. Remove the burner head (procedure: page 2-8).
4. Pour a large quantity of deionized water slowly through the neck of the spray
chamber to thoroughly flush the inside and the drain system.
5. Empty the drain vessel (procedure: page 3-33).
Note: Dispose of hazardous or corrosive solutions properly and refer to
your local safety regulations for proper disposal procedures.

3-32

0993-5257

Burner System Maintenance

Emptying the drain vessel


Retainer cap

Drain trap assembly

Drain vessel

Figure 3-14. Drain vessel and drain trap assembly

1. Extinguish the flame, allow the burner head to cool, shut down the gases at
source, and bleed the gas supply lines (procedure: page 3-7).
2. Switch off the spectrometer.
3. Flush the drain system (procedure: page 3-32).
4. Unscrew the retainer cap from the drain vessel.
5. Carefully lift out the drain trap assembly.
Do not disconnect the electrical lead.
6. Place the drain trap assembly into a suitably large bucket or container so that
it is vertical.
If the drain trap assembly is laid on its side, liquid can run out onto the floor.
7. Rinse the outside of the assembly well with water.
8. Empty the drain vessel.
Note: Dispose of hazardous or corrosive solutions properly and refer to
your local safety regulations for proper disposal procedures.
9. Place the drain trap assembly back into the drain vessel and screw on the
retainer cap.

0993-5257

3-33

Burner System Maintenance

Adding water to the drain trap


The drain vessel includes an internal trap to make certain that burner gases cannot
escape into the drain vessel (more information: page 5-9). Enough water must be
present in the drain system to fill the drain loop and to activate the drain float. If
not, carry out the following procedure:
1. Extinguish the flame, allow the burner head to cool, shut down the gases at
source, and bleed the gas supply lines (procedure: page 3-7).
2. Remove the atomizer compartment door (procedure: page 2-4).
3. Remove the burner head (procedure: page 2-8).
4. Pour about 250 mL deionized water slowly through the neck of the spray
chamber to fill the drain trap and activate the drain float.
5. Reinstall the burner head (procedure: page 2-9).
6. Refit the atomizer compartment door (procedure: page 2-4).

Cleaning the drain trap assembly


The drain trap assembly is located inside the drain vessel. Periodically you should
remove the assembly and clean it.
Retainer cap

Drain interlock
connector

Drain trap assembly

Float
Drain loop

Figure 3-15. Drain trap assembly

3-34

0993-5257

Burner System Maintenance

1. Extinguish the flame, allow the burner head to cool, shut down the gases at
source, and bleed the gas supply lines (procedure: page 3-7).
2. Switch off the spectrometer.
3. Flush the drain system (procedure: page 3-32).
4. Unscrew the retainer cap from the drain vessel.
5. Carefully lift out the drain trap assembly.
Do not disconnect the electrical lead.
6. Place the drain trap assembly into a suitably large bucket or container so that
it is vertical.
If the drain tap assembly is laid on its side, liquid can run out onto the floor.
7. Clean the drain trap assembly carefully with mild laboratory detergent
solution using a test tube brush.
Make sure that the float moves freely.
8. Rinse the assembly well with water.
9. Empty the drain vessel (procedure: page 3-33).
Note: Dispose of hazardous or corrosive solutions properly and refer to
your local safety regulations for proper disposal procedures.
10. Place the drain trap assembly back into the drain vessel and screw on the
retainer cap.

0993-5257

3-35

Burner System Maintenance

Replacing the drain tube


If the drain tube is damaged or extremely dirty you should replace it. It is very
important that the inner lining of the drain tube is not damaged.
The replacement procedure is described below:
1. Extinguish the flame, allow the burner head to cool, shut down the gases at
source, and bleed the gas supply lines (procedure: page 3-7).
2. Switch off the spectrometer.
3. Empty the drain vessel (procedure: page 3-33).
Note: Dispose of hazardous or corrosive solutions properly and refer to
your local safety regulations for proper disposal procedures.

Drain interlock
connector
Clamp
Drain tube
Drain fitting

Figure 3-16. Replacing the drain tube

4. Slacken the securing rings on the drain interlock connectors at both the burner
unit and the drain trap assembly. Unplug both connectors.
5. Disconnect the drain tube from both the drain trap assembly and the drain
outlet on the burner end cap by loosening the clamps on each end of the tube.
Once the clamps are loosened, the tube should easily pull out.
6. Remove the spiral wrap from the drain tube by unwrapping it. This will
release the drain interlock cable.

3-36

0993-5257

Burner System Maintenance

Warning: Flammable Gases Fire and Explosion Hazard

The inner lining of the drain tube is resistant to organic solvents. If this lining is
damaged, solvents can attack the drain tube. This may result in the seepage of
gas which is a serious fire hazard.
Take care not to damage the lining when you remove and refit the drain tube.

7. Place the new piece of drain tube next to the drain interlock cable and
carefully rewrap the spiral wrap around both of them.
8. Place the drain clamp on the upper end of the new drain tube.
Then attach the tube to the drain fitting on the burner end cap. Tighten the
clamp securely.
9. Place the other drain clamp on the lower end of the drain tube.
Then attach the tubing to the drain trap assembly. Tighten the clamp securely.
10. Plug in both drain interlock connectors and secure them with the securing
rings.
11. Precondition the new drain tube (see next section).

Preconditioning a new burner or drain tube


In order for a new sample introduction system to aspirate and drain smoothly, the
internal surfaces must be preconditioned.
Note: You must perform this procedure directly after installation of a new
burner system and you should repeat it if you replace the drain tube or any of the
sample introduction components.
1. Aspirate for 5 minutes a 1+1 solution of methanol in water.

0993-5257

3-37

Burner System Maintenance

Maintaining the acetylene supply


W5.7

Warning: Acetylene Explosion Hazard

Acetylene can decompose explosively at pressures higher than


103 kPa / 1.03 bar / 15 psig.
Always make sure that the acetylene outlet gauge pressure is below this
value.

3-38

You should depressurize both the fuel and oxidant gas hoses at the end of the
working day or if you are not going to use the instrument for an extended
period. Close the cylinder valves to avoid the possibility of gas hoses being
subjected to the full cylinder pressure in the event that a pressure regulator
should fail.

Acetylene is supplied dissolved in a solvent such as acetone, and a small


amount of solvent carryover with the acetylene is normal. However, as tank
pressure falls, the relative amount of solvent entering the gas stream increases
and can give erratic results, particularly for elements such as calcium, tin,
chromium, molybdenum and others whose sensitivity is highly dependent on
the fuel:oxidant ratio.The pressure drop is not linear with gas removal since
the acetylene is dissolved in a solvent, and a pressure of 600 kPa (6 bar;
85 psig) at ambient temperature indicates that the cylinder is nearly empty.
For this reason, replace acetylene cylinders when the cylinder pressure drops
to about 600 kPa (6 bar; 85 psig).

Always store and use acetylene cylinders vertically, rather than horizontally,
to prevent liquid acetone from reaching the cylinder valve.

The practice of cracking the valve of an acetylene tank (that is, opening the
valve slightly for a very short period previous to attaching the regulator) is not
recommended. While such an action will clear the valve opening of dust or
dirt particles and may remove acetone from the cylinder valve, it is a
potentially hazardous practice and one which should never be attempted in the
presence of an open flame, sparks or other possible sources of ignition.

0993-5257

Burner System:
Parts and Supplies

4Burner System: Parts and Supplies


Marker for header

Contents
Obtaining supplies, replacement parts, and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Burner components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Burner gasket kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Burner heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drain system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nebulizers and components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

0993-5257

page

4-3
4-5
4-5
4-5
4-5
4-6

4-1

Parts and Supplies

4-2

0993-5257

Parts and Supplies

Obtaining supplies, replacement parts, and accessories


Supplies, replacement parts, and accessories can be ordered directly from
PerkinElmer, using the part numbers quoted in this guide. PerkinElmers catalog
service offers a full selection of high-quality atomic spectroscopy supplies
through the Atomic Spectroscopy Supplies Catalog.
To place an order for supplies and many replacement parts, request a free catalog,
or ask for information:
If you are located within the U.S., call toll free 1-800-762-4002, 8 a.m. to
8 p.m. EST. Your order will be shipped promptly, usually within 24 hours.
If you are located outside of the U.S., call your local PerkinElmer sales or
service office.
What is listed in this chapter
This chapter lists the most important replacement parts for your burner system.
Information about other parts and accessories is given in the current PerkinElmer
brochures and price lists.

0993-5257

4-3

Parts and Supplies

Retaining ring

O-ring

Flow

Spray
chamber

spoiler

End cap

End cap O-ring or


Corkprene gasket

Nebulizer

Impact bead
End cap/
Impact bead
O-rings
Retaining
plate

Plug
seal

Impact bead
O-rings

Figure 4-1. Burner components

4-4

0993-5257

Parts and Supplies

Description

Part No.

Burner components

Spray chamber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Burner end cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flow spoiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Impact bead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Burner head cleaning tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Kalrez O-ring for end cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

0057-0948
0057-0984
0057-2561
0057-2615
0303-1573
0992-1044

Burner gasket kit (0047-0988)

Includes the following gaskets:


3 Viton O-rings for end cap (general use) . . . . . . . . . . . . . . . . . .
5 Corkpreen gaskets for end cap (use with organics) . . . . . . . . .
3 O-rings for the neck of the spray chamber . . . . . . . . . . . . . . . .
(for the burner head)
3 impact bead O-rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 O-rings for end cap retaining plate . . . . . . . . . . . . . . . . . . . . . .

0990-2147
0047-2014
0990-2219
0990-2236
0990-2240

Burner heads

5 cm, single-slot burner head for nitrous oxide-acetylene operation


5 cm, single-slot burner head for air-acetylene operation. . . . . . .
10 cm, single-slot burner head for air-acetylene operation. . . . . .
10 cm, three-slot burner head for air-acetylene operation . . . . . .

N040-0100
N040-0101
N040-0102
N040-0103

Drain system

Drain tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

0993-5257

0250-7987

4-5

Parts and Supplies

Description

Part No.

Nebulizers

Standard stainless steel nebulizer kit . . . . . . . . . . . . . . . . . . . . . .

0303-0352

Platinum alloy nebulizer kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


includes a platinum alloy capillary assembly
and tantalum venturi

0303-0299

Corrosion-resistant plastic nebulizer kit . . . . . . . . . . . . . . . . . . .

0303-0404

Nebulizer supplies

O-ring kit, includes all O-rings used with the nebulizer


and the PTFE disk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sample tube (nebulizer capillary tubing), 3 m . . . . . . . . . . . . . . .
Apiezon grease, 1 tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning wires, pack of 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

N930-0065
0990-8265
0303-0405
0303-0135

10
9
B
5
8
7
6
4

11/12

A
2
1

Figure 4-2. Components of the nebulizer

4-6

0993-5257

Parts and Supplies

Nebulizer components

Item
A

1
2
3
4
5
6
7
8
9
10
11
12

0993-5257

Description
Capillary assemblies:
Stainless steel capillary assembly . . . . . . . . . . . . . . . . . .
Platinum alloy capillary assembly . . . . . . . . . . . . . . . . .
Plastic capillary assembly with integral sample tube . . .
Plastic capillary assembly with long integral sample tube
for use with an autosampler . . . . . . . . . . . . . . . . . . . . . .

Part No.
0303-0354
0303-0433
0303-0402
0057-0957

Venturi:
Stainless steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Platinum alloy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plastic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

0303-1810
0303-3124
0303-1920

Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PTFE disk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring on capillary assembly . . . . . . . . . . . . . . . . . . . . .
Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Locking ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nebulizer body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
End cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Magnet/tube clamp assembly . . . . . . . . . . . . . . . . . . . . .
Bar magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

0303-1460
0303-1802
0990-2102
0303-1806
0990-2005
0303-1812
0303-1456
0303-0353
0303-1808
0990-2239
N040-1159
0992-3133

4-7

Parts and Supplies

4-8

0993-5257

Burner System Description

5Burner System Description


Marker for header

Contents
Burner system design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
How the burner system works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Burner components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

0993-5257

page

5-3
5-4
5-6

5-1

Burner System Description

5-2

0993-5257

Burner System Description

Burner system design


The burner system used in the spectrometer system is of the premix design. The
measurement solution is sprayed by a pneumatic nebulizer into the spray chamber
in the form of an aerosol. This aerosol is thoroughly premixed with the burner fuel
and oxidant gases in the spray chamber. This gas mixture then passes through the
burner slot into the flame.
The burner system is mounted on a carriage that can be driven into and out of the
atomizer compartment by software command. In this way you can change
between flame atomization and electrothermal atomization easily within a few
seconds.
The burner system comprises the following major components (see the
illustration below):

Nebulizer
Spray chamber with burner end cap, flow spoiler, and impact bead
Burner head
Drain system (not shown)
Gas control system (incorporated in the spectrometer)
Burner head

Flow spoiler

Spray chamber

Nebulizer
Burner end cap
Drain fitting

Figure 5-1. Major components of the burner

0993-5257

5-3

Burner System Description

How the burner system works


The burner is a dual option system which means that it can be used with or
without a flow spoiler. The burner system is designed for the use of both the airacetylene flame and the nitrous oxide-acetylene flame. Interchangeable burner
heads are provided for each type of flame; the nitrous oxide burner head has a
narrower slot than the air-acetylene burner head.
A block diagram of the system is depicted in Figure 5-2.
The measurement solution (a blank, sample, or calibration solution) is aspirated
by a pneumatic nebulizer and sprayed as a fine aerosol into the spray chamber. In
the spray chamber the aerosol is thoroughly mixed with the burner fuel and
oxidant gases. The fuel gas is acetylene while the oxidant is either air or nitrous
oxide. The fuel gas enters the spray chamber via the fuel inlet hose. A portion of
the total oxidant flow is used to nebulize the sample into the spray chamber, while
the other portion enters the chamber via the auxiliary oxidant hose.
An impact device (flow spoiler or impact bead) is inserted into the spray chamber.
The larger aerosol droplets that are not carried by the gas flow around the flow
spoiler condense out at the bottom of the spray chamber and run to waste through
the drain. It is important to prevent large droplets from reaching the flame since
they can pass through the flame without being completely decomposed; this can
lead to solute-volatilization and vapor-phase interferences. If required, an impact
bead can be positioned in front of the nebulizer venturi. The impact bead leads to
an improvement in the sensitivity for elements that are determined in the airacetylene flame when the sample matrix is fairly simple. The impact bead is not
suitable for use with the nitrous oxide-acetylene flame or when the sample matrix
contains a relatively high salt content.
In the flame the aerosol is desolvated, the resulting solid particles are
decomposed, and the analyte is atomized.
The gas control system monitors and regulates the fuel and oxidant flows to the
burner. Operation of the burner, including flame ignition, flame shutoff and gas
flow rate settings, is controlled via the computer and the AA WinLab software.
The system incorporates safety interlock sensors to ensure safe operation of the
flame.

5-4

0993-5257

0993-5257
W

Flash arrester

Nitrous oxide
regulator

Air
supply

FLO

Acetylene
regulator

Nitrous oxide
cylinder

Air dryer
and filter
assembly

Acetylene
cylinder
Fuel

Auxiliary oxidant

Drain
vessel

Measurement
solution

Nebulizer

Gas control system


(internal to spectrometer)

N2O

Air

Acetylene

Nebulizer oxidant

Drain tube

Burner System Description

Figure 5-2. Block diagram of the complete burner system

5-5

Burner System Description

Burner components
The spray chamber and end cap
Burner head

Burner end cap


Auxiliary
oxidant line

Fuel line
Spray chamber
Nebulizer
Nebulizer
oxidant line

Sample tube

Drain fitting

Figure 5-3. Details of the burner system

The burner system uses a chemical-resistant, high-strength plastic spray chamber.


The spray chamber is angled to ensure proper drainage.
The fuel gas, auxiliary oxidant, and drain fittings are located on the end cap.
An impact device (flow spoiler or impact bead) allows only the finer aerosol
droplets to pass through the chamber to the burner head. The larger droplets
condense out and are removed via the drain.
The sample aerosol is thoroughly mixed with the fuel and oxidant gases in the
spray chamber. A separate auxiliary oxidant line allows variation of the fuel-tooxidant ratio without varying the nebulizer oxidant flow, thereby maintaining
optimum, constant solution aspiration rates.

5-6

0993-5257

Burner System Description

The nebulizer
The system uses an adjustable, corrosion-resistant nebulizer.
The standard stainless steel nebulizer is ideal for general, all-round use when a
wide variety of sample types is analyzed.
Corrosion-resistant platinum alloy and plastic nebulizers are available as options.
The burner head
Four burner heads are available for the burner system. The burner heads are made
of titanium to provide high chemical resistance and good thermal characteristics.
Each burner head can be rotated at an angle in the sample radiation beam. When
the burner head is turned at an angle the pathlength of the radiation through the
flame is correspondingly shortened. This feature is useful if you are analyzing
solutions of high analyte concentration. Positioning notches are located on the
burner ring (see Figure 5-4).
Each burner head has a magnetic identification strip on the burner ring. This
permits the spectrometer to sense which burner head is installed. This prevents the
nitrous oxide-acetylene flame from being ignited when an air-acetylene burner
head is installed.

0993-5257

5-7

Burner System Description

N040-0100, 5 cm,
nitrous oxide operation

N040-0101, 5 cm,
air-acetylene operation

90

Positioning
notches

60
45
0

Magnetic
identification
strip

N040-0102, 10 cm,
air-acetylene operation

N040-0103, 10 cm, 3-slot,


air-acetylene operation

Figure 5-4. The available burner heads

5-8

N040-0100: 5 cm, single-slot burner head for nitrous oxide-acetylene


operation.

N040-0101: 5 cm, single-slot burner head for air-acetylene operation. This


burner head is shorter than the standard 10 cm burner head and thus provides
reduced sensitivity.

N040-0102: 10 cm, single-slot burner head for air-acetylene operation. This


burner head is provided as standard with the system.

N040-0103: 10 cm, three-slot burner head for air-acetylene operation. This


burner head is designed for the analysis of solutions with high dissolved solids
content. Solution can be aspirated for long periods without the burner slot
becoming clogged.

0993-5257

Burner System Description

The flame igniter


The flame igniter assembly includes the components to automatically ignite the
flame, the burner head sensor which checks that a burner head is installed, and the
flame detector which monitors the flame.
When the igniter is activated the igniter arm swings over the burner head and a
glow plug is energized. Burner gases pass into the igniter tube and are ignited by
the glow plug, thus igniting the flame.
The gas controls
The gas controls provide control of the flowrates of the fuel gas (acetylene) and
the oxidant (air or nitrous oxide).
The spectrometer incorporates PerkinElmers TotalFlow gas controls to ensure
reproducibility and ease of operation. The total oxidant and fuel flowrates are
controlled so that the fuel-to-oxidant ratio is constant, independent of fluctuations
in the gas pressure.
You select the gas flowrates and optimize the flame via the AA WinLab software.
The gas control system is incorporated in the spectrometer. The system includes
safety interlocks for the flame. If the fuel or oxidant pressure falls below a
minimum value the flame is shut down in a safe sequence.
The system also includes automatic sequencing of the gases when the nitrous
oxide-acetylene flame is ignited or extinguished.
The burner will be shut down in a safe sequence in the event of a power failure.
The drain system
During flame operation measurement solution that condenses out in the spray
chamber runs to waste down the drain tube and is collected in the drain vessel.
The drain vessel includes an internal trap to make certain that back pressure is
applied to the spray chamber. This ensures that a fuel/oxidant mixture cannot
enter the drain vessel. There are two magnetically activated, hermetically sealed
reed float switches in the drain vessel that shut down the flame if the drain system
is not functioning properly. One float switch monitors the liquid level in the trap
while the other monitors the liquid level in the drain vessel. If the liquid level in
the trap is too low or if the liquid level in the waste vessel is too high, the
appropriate switch is activated and the flame is shut down.

0993-5257

5-9

Burner System Description

Drain tube
from burner
spray chamber

Retainer cap

Drain trap assembly

Float
Drain vessel
Drain loop

Figure 5-5. The burner drain system

5-10

0993-5257

Translations of Warnings

6Translations of Warnings
Marker for header

0993-5257

6-1

Translations of Warnings

6-2

0993-5257

Translations of Warnings

Warning Messages
This section contains translations of the safety conventions and warnings used in this guide.
dansk

Oversttelser af advarsler
Denne del indeholder oversttelserne af de advarsler, som er indeholdt i denne hndbog.

Deutsch

bersetzungen der Warnungen


Dieser Abschnitt enthlt die bersetzungen der in diesem Handbuch verwendeten
Warnungen.

espaol

Traducciones de las advertencias


Esta seccin contiene traducciones de las advertencias utilizadas en el presente manual.

italiano

Traduzione dei simboli di avvertenza


La presente sezione contiene la traduzione dei simboli di avvertenza utilizzati nel
presente manuale.

Nederlands

Vertalingen van de Waarschuwingen


Dit gedeelte bevat vertalingen van de waarschuwingen gebruikt in dit handboek.

portugus

Tradues de avisos
Esta seco contm tradues dos avisos usados no manual.

suomea

Varoitusten knnkset
Tm osa sislt tss ksikirjassa kytettyjen varoitusten knnkset.

svenska

versttning av varningstexter
Detta avsnitt innehller versttningar av de varningstexter som anvnds i handboken.

0993-5257

6-3

Translations of Warnings

W1.2

Warning: Unauthorized Adjustments and Servicing


Only a PerkinElmer service engineer or similarly trained and authorized person should be
permitted to service the instrument.
Do not attempt to make adjustments, replacements, repairs, or modifications to this
instrument except as described in the documentation supplied with the instrument.

dansk

Advarsel: Ikke-tilladte indstillinger og arbejder p apparatet


Vedligeholdelse af apparatet er kun tilladt for PerkinElmer kundeservice-ingeniren eller
tilsvarende uddannede og autoriserede personer.
Prv ikke p at foretage indstillinger, udskiftninger, reparationer eller ndringer af
apparatet, som ikke er beskrevet i den dokumentation, der er vedlagt apparatet.

Deutsch

Warnung: Unzulssige Arbeiten am Gert


Wartungs- oder Reparaturarbeiten oder Justierungen, die in der Benutzerdokumentation
zum Gert nicht beschrieben sind, drfen nur vom PerkinElmer Kundendienst oder von
entsprechend ausgebildeten und autorisierten Fachkrften ausgefhrt werden.

espaol

Advertencia: Ajustes y servicios sin autorizacin


Tan slo un ingeniero de Servicio Tcnico de PerkinElmer o una persona de formacin y
autorizacin similares podrn realizar trabajos de revisin y mantenimiento del
instrumento.
No intente realizar ningn tipo de ajuste, sustitucin o reparacin en este aparato, a
excepcin de lo descrito en la Documentacin del Usuario que se adjunta.

franais

Danger: Rglages et entretien non autoriss


Seul un ingnieur du service aprs vente PerkinElmer ou une personne autorise et de
mme formation sont autorises intervenir sur l'instrument.
Ne pas essayer d'effectuer des rglages, des remplacements, des rparations ou des
modifications sur cet instrument d'une manire autre que celle dcrite dans la
documentation fournie avec l'instrument.

6-4

0993-5257

Translations of Warnings

=Warning (continued)

W1.2

italiano

Pericolo: Regolazioni e manutenzione non autorizzati


L'asservimento dello strumento permesso esclusivamente ad un tecnico di assistenza
della PerkinElmer oppure da simile persona addestrata e autorizzata.
Non provare ad eseguire regolazioni, sostituzioni, riparazioni o modifiche a questo
strumento se non come descritto nella documentazione allegata allo strumento.

Nederlands

Waarschuwing: Ongeautoriseerde aanpassingen en service


Alleen een PerkinElmer service-monteur of een gelijksoortig opgeleid en geautoriseerd
persoon mag service verlenen aan het instrument.
Probeer niet zelf aanpassingen aan dit instrument aan te brengen, het te repareren of
te veranderen behalve zoals beschreven in de documentatie die bij het instrument
geleverd is.

portugus

Aviso: Trabalhos no permitidos no aparelho


Trabalhos de manuteno apenas podem ser executados pelo Servio Tcnico da
PerkinElmer ou por pessoal especializado devidamente formado e autorizado.
No tente realizar ajustamentos, substituies, reparaes ou modificaes neste
aparelho que no estejam descritos na documentao fornecida com o aparelho.

suomea

Varo: Luvattomat st - ja huoltotyt


Laitteen huoltotyt saa antaa vain PerkinElmer -huoltoteknikoiden tai vastaavasti
koulutettujen ja valtuutettujen henkiliden tehtvksi.
l tee muita st-, vaihto-, korjaus- tai muutostit tss laitteessa kuin sellaisia,
jotka on selostettu laitteen mukana toimitetussa dokumentaatiossa.

svenska

Varning: Icke tilltna arbeten p apparaten


Endast servicepersonal frn PerkinElmer eller personal med liknande utbildning och
behrighet fr utfra servicearbeten p apparaten.
Underhlls- eller reparationsarbeten, justeringar eller ndringar som inte finns
beskrivna i anvndarmanualen till apparaten fr inte utfras.

0993-5257

6-5

Translations of Warnings

W3.4

Warning: UV Radiation Risk of Eye Damage


The flame, especially the nitrous oxide-acetylene flame, may emit UV radiation which can
damage your eyes.
Keep the burner door closed when the flame is burning, unless you need to adjust the
burner as described in the user documentation.
Always wear UV-absorbing safety glasses when looking at the flame.

dansk

Advarsel: Ultraviolet strling farligt for jnene


Flammen, isr lattergas/acetylen-flammen, kan emittere ultraviolet strling, som kan
forrsage jenskader.
Hold brnderdren lukket, nr flammen brnder, medmindre De er ndt til at justere
brnderen som beskrevet i brugervejledningen.
Br altid beskyttelsesbriller, som absorberer ultraviolet strling, nr De ser ind i
flammen.

Deutsch

Warnung: UV-Strahlung Gefhrdung der Augen


Die Flamme, besonders die Lachgas/Acetylen-Flamme, emittiert UV-Strahlung und kann
dadurch Augenschden verursachen.
Halten Sie bei brennender Flamme die Probenraumtr mglichst geschlossen.
Tragen Sie eine Schutzbrille, die die emittierte UV-Strahlung ausreichend absorbiert,
wenn Sie in die brennende Flamme schauen.

espaol

Advertencia: Radiacin ultravioleta Peligro de daos a los ojos


La llama, especialmente la de xido nitroso/acetileno, puede emitir radiaciones
ultravioletas perjudiciales para los ojos.
Mantenga cerrada la puerta del mechero mientras est ardiendo la llama salvo que
usted necesite ajustar el mechero tal como lo especifica la documentacin para el
usuario.
Al dirigir la vista a la llama, utilice siempre las gafas de seguridad especficas para
estos rayos.

franais

Danger: Rayonnement UV
La flamme, en particulier la flamme d'oxyde nitreux/actylne, peut mettre des UV
susceptibles de provoquer des lsions oculaires.
Pendant que la flamme brle, laissez la porte du brleur ferme. Ne l'ouvrir que si vous
devez ajuster le brleur comme dcrit dans la documentation utilisateur.
Toujours porter des lunettes de protection absorbant les UV pour regarder la flamme.

6-6

0993-5257

Translations of Warnings

=Warning (continued)

W3.4

italiano

Pericolo: Radiazioni UV Rischio di lesioni agli occhi


La fiamma, specialmente la fiamma a protossido d'azozo/acetilene, pu emettere
radiazioni UV che possono lesionare gli occhi.
Mentre la fiamma attiva tenere chiuso il portello del bruciatore se non che per
regolare il bruciatore come descritto nella documentazione per l'operatore.
Quando guardate nella fiamma indossate sempre occhiali di sicurezza in grado di
assorbire le radiazioni UV.

Nederlands

Waarschuwing: Ultraviolette straling Risicos voor de ogen


De vlam, in het bijzonder de lachgas/acetyleenvlam, emitteert
UV-straling en kan daardoor letsel aan de ogen veroorzaken.
Houdt bij brandende vlam de branderdeur gesloten, tenzij de brander bijgesteld moet
worden zoals in de gebruikers handleiding beschreven.
Draag altijd een veiligheidsbril, die de gemitteerde UV-straling voldoende absorbeert,
wanneer U in de brandende vlam moet kijken.

portugus

Aviso: Radiao UV perigo para os olhos


A chama, especialmente a chama de xido nitroso/acetileno emite radiaes UV
podendo assim provocar ferimentos aos olhos.
Mantenha a porta do queimador fechada enquanto a chama estiver acesa, a no ser
que seja necessrio ajustar o queimador conforme descrito na documentao do
usurio.
Use culos de proteco que absorvam suficientemente a radiao UV emitida ao
olhar directamente para a chama.

suomea

Varo: UV-steily silmvammojen vaara


Liekki, erityisesti ilokaasu/asetyleeni-liekki, saattaa lhett UV-steily, joka voi
vahingoittaa silmi.
Pid poltinkammion luukku kiinni liekin palaessa, ellei Sinun tarvitse st poltinta,
kuten kyttjdokumentaatiossa on selostettu.
Kyt aina UV-steilylt suojaavia suojasilmlaseja, kun katsot liekkiin.

svenska

Varning: UV-strlning risk fr gonskador


Lgor, framfr allt lustgas/acetylenlgor alstrar UV-strlning som kan ge gonskador.
Lt brnnarens drr vara stngd s lnge lgan brinner, om inga justeringar mste
utfras enligt anvisningarna i anvndarmanualen.
Anvnd alltid skyddsglasgon som absorberar UV-strlar nr du tittar in i lgan.

0993-5257

6-7

Translations of Warnings

Warning: High Temperatures Risk of Burns


The burner head can reach very high temperatures.
Do not touch the burner head until it has cooled to room temperature.

6-8

W4.2

dansk

Advarsel: Hje temperaturer Fare for forbrndinger


Brnderhovedet kan opn meget hje temperaturer.
Berr aldrig brnderhovedet, fr det er klet ned til stuetemperatur.

Deutsch

Warnung: Verbrennungsgefahr
Den heien Brennerkopf nur mit hitzebestndigen Schutzhandschuhen anfassen
oder vor dem Anfassen auf Krpertemperatur abkhlen lassen.

espaol

Advertencia: Altas temperaturas Riesgo de quemaduras


La cabeza del mechero puede alcanzar temperaturas muy altas.
Asegrese, antes de tocar el mechero, que ste se haya enfriado hasta alcanzar la
temperatura ambiente.

franais

Danger: Tempratures leves Risque de brlures


La tte de brleur peut atteindre de trs hautes tempratures.
Ne pas toucher la tte de brleur avant qu'elle ait refroidi la temprature ambiante.

italiano

Pericolo: Alte temperature Rischio di ustioni


La testa del bruciatore pu raggiungere temperature estremamente elevate.
Non toccare la testa del bruciatore sino a che non si raffreddato sino a raggiungere
temperatura ambiente.

Nederlands

Waarschuwing: Hoge temperaturen Verbrandingsgevaar


De branderkop kan zeer hoge temperaturen bereiken.
Raak de branderkop pas aan als hij tot kamertemperatuur is afgekoeld.

portugus

Aviso: Altas temperaturas perigo de queimaduras


A cabea do queimador pode alcanar temperaturas muito altas.
No toque na cabea do queimador at ter alcanado a temperatura.

suomea

Varo: Korkeat lmptilat palovammavaara


Polttimen p voi saavuttaa korkeita lmptiloja.
l kosketa polttimen pt, ennen kuin se on jhtynyt
huoneenlmptilaan.

svenska

Varning: Hga temperaturer risk fr brnnskador


Brnnaren kan n mycket hga temperaturer.
Vidrr inte brnnarmunstycket frrn det har svalnat till rumstemperatur.

0993-5257

Translations of Warnings

Warning: Flammable Gases Fire and Explosion Hazard


Before you ignite the flame, set up your spectrometer and burner correctly and
observe all the safety precautions described in your spectrometer handbook.

W5.3

dansk

Advarsel: Brndbare gasarter Eksplosions- og brandfare


Inden flanmen tndes, skal spektrometret og brnderen forberedes
forskriftsmssigt, og alle sikkerhedshenvisningerne, som er beskrevet
i hndbogen til spektrometret, skal overholdes.

Deutsch

Warnung: Brennbare Gase Explosions- und Brandgefahr


Vor dem Znden der Flamme Spektrometer und Brennereinheit unter Beachtung
aller Sicherheitshinweise ordnungsgem vorbereiten wie im Gertehandbuch
beschrieben.

espaol

Advertencia: Gases inflamables Peligro de incendio y explosin


Antes de encender la llama, ajuste correctamente el espectrmetro y el mechero,
tomando todas las medidas de precaucin descritas en el manual del equipo.

franais

Danger: Gaz inflammables Risque d'incendie et d'explosion


Avant d'allumer la flamme, rgler correctement le spectromtre et le brleur et
observer toutes les consignes de scurit dcrites dans le manuel du spectromtre.

italiano

Pericolo: Gas infiammabili Pericolo di incendio e di esplosione


Prima di accendere la fiamma impostate lo spettrometro e il bruciatore in maniera
corretta osservando tutte le misure di sicurezza descritte nel manuale dello
spettrometro.

Nederlands

Waarschuwing: Brandbare gassen Gevaar voor brand en explosie


Voordat de vlam wordt ontstoken moeten de spectrometer en de branderunit op de
juiste manier en met inachtneming van de veiligheidsvoorschriften zoals deze in de
handleiding van het instrument staan vermeld, worden voorbereid.

portugus

Aviso: Gases inflamveis perigo de incndio e de exploso


Antes de acender a chama, preparar devidamente o espectrmetro e a unidade
queimadora respeitando todas as instrues de segurana referidas no manual do
espectrmetro.

suomea

Varo: Syttyvt kaasut tulipalo- ja rjhdysvaara


Ennen kuin sytytt liekin, aseta sspektrometri ja poltin oikein ja ota huomioon kaikki
spektrometrin ksikirjassa annetut turvaohjeet.

svenska

Varning: Brnnbara gaser explosions- och brandfara


Innan lgan tnds skall spektrometern och brnnarenheten frberedas enligt
anvisningarna i anvndarmanualen. Flj skerhetsfreskrifterna.

0993-5257

6-9

Translations of Warnings

W5.7

Warning: Acetylene Explosion Hazard


Acetylene can decompose explosively at pressures higher than 103 kPa / 1.03 bar /
15 psig.
Always make sure that the acetylene outlet gauge pressure is below this value.

dansk

Advarsel: Acetylen Eksplosionsfare


Acetylen kan nedbrydes eksplosionsagtigt ved tryk over 103 kPa / 1.03 bar / 15 psig.
Forvis Dem altid om, at acetylen-udgangsmletrykket ligger under denne vrdi.

Deutsch

Warnung: Acetylen Explosionsgefahr


Stellen Sie fr Acetylen keinen hheren Ausgangsdruck als 103 kPa (1,03 bar) ein. Bei
hheren Drcken kann Acetylen spontan zerfallen und explodieren.

espaol

Advertencia: Acetileno Peligro de explosin


El acetileno puede descomponerse y ocasionar explosiones a presiones superiores a
103 kPa / 1.03 bar / 15 psig.
Tenga cuidado siempre de mantener la presin del manmetro de acetileno por
debajo de este valor.

franais

Danger: Actylne Risque d'explosion


L'actylne peut se dcomposer de manire explosive des pressions suprieures
103 kPa / 1.03 bar / 15 psig.
Toujours vrifier que la pression de l'actylne sur le manomtre de sortie est
infrieure cette valeur.

6-10

0993-5257

Translations of Warnings

=Warning (continued)

W5.7

italiano

Pericolo: Acetilene Pericolo di esplosione


L'acetilene pu decomporsi in maniera esplosiva a pressioni superiori a 103 kPa /
1.03 bar / 15 psig.
Assicuratevi sempre che la lancetta del manometro di uscita dell'acetilene rimanga al
di sotto di tali valori.

Nederlands

Waarschuwing: Acetyleen Explosiegevaar


Acetyleen kan spontaan ontbinden bij een druk hoger dan 103 kPa / 1.03 bar / 15 psig.
Zorg er altijd voor dat de druk van de acetyleen-uitlaatmeter niet boven deze waarde
uitkomt.

portugus

Aviso: Acetileno perigo de exploso


Se a presso for superior a 103 kPa / 1.03 bar / 15 psig, o acetileno poder desintegrase de repente e explodir.
Assegure-se de que o manmetro de presso de sada do acetileno indica sempre
uma presso inferior a este valor.

suomea

Varo: Asetyleeni rjhdysvaara


Asetyleeni voi hajota rjhdyksenomaisesti, jos paine on suurempi kuin 103 kPa
(1.03 bar).
Varmistu aina siit, ett asetyleenin lhtpaine painemittarissa on alle tmn arvon.

svenska

Varning: Acetylen explosionrisk


Acetylen fr inte utsttas fr hgre tryck n 103 kPa / 1,03 bar / 15 psig. Vid hgre tryck
bryts acetylenet ned och kan explodera.
Se till att utgngstrycket fr acetylen ligger under detta vrde.

0993-5257

6-11

Translations of Warnings

W5.10

Warning: Flammable Gases Fire and Explosion Hazard


The use of the wrong type of nebulizer for your burner system may result in a seepage of
fuel gas which is a serious fire hazard.
Use only the nebulizers specified for the burner system.

dansk

Advarsel: Brndbare gasarter Eksplosions- og brandfare


Brugen af en forkert forstvertype til Deres brndersystem kan medfre udslip af
brndselsgas, som udgr en alvorlig brandfare.
Benyt kun de forstvere, som er beregnet til brndersystemet.

Deutsch

Warnung: Brennbare Gase Explosions- und Brandgefahr


Bei Verwendung eines falschen Zerstubertyps im Brennersystem kann Brenngas
austreten, was Brandgefahr zur Folge hat.
Verwenden Sie nur die fr das Brennersystem zulssigen Zerstubertypen.

espaol

Advertencia: Escapes de gas Peligro de incendio y explosin


El uso del tipo inadecuado de nebulizador en su sistema de mecheros puede ocasionar
un escape de gas combustible, lo que entraa un grave peligro de incendio.
Use nicamente el nebulizador especificado para el sistema de mecheros.

franais

Danger: Gaz inflammables Risque d'incendie et d'explosion


L'emploi d'un mauvais type de nbuliseur pour votre systme de brleur peut entraner
une infiltration de gaz de combustion qui constitue un grave risque d'incendie.
N'utiliser que les nbuliseurs spcifis pour le systme de brleur.

6-12

0993-5257

Translations of Warnings

=Warning (continued)

W5.10

italiano

Pericolo: Gas infiammabili Pericolo di incendio e di esplosione


L'uso di un errato tipo di nebulizzatore nel vostro sistema di combustione pu causare
l'infiltrazione di gas del combustibile provocando un forte rischio di incendio.
Utilizzate esclusivamente i nebulizzatori specifici per il vostro sistema di combustione.

Nederlands

Waarschuwing: Brandbare gassen Gevaar voor brand en explosie


Gebruik van de verkeerde soort verstuiver voor de branders kan leiden tot lekkage van
stookgas hetgeen ernstig brandgevaar oplevert.
Gebruik uitsluitend de verstuivers die voor de branders zijn aangegeven.

portugus

Aviso: Gases inflamveis perigo de incndio e de exploso


A utilizao do tipo errado de pulverizador para o seu sistema de queimador poder
causar uma fuga de gs, o que constitui um perigo de incndio eminente.
Use apenas os pulverizadores especificados para o sistema de queimador.

suomea

Varo: Syttyvt kaasut tulipalo- ja rjhdysvaara


Jos poltinjrjestelmss kytetn vrntyyppist sumutinta, seurauksena voi olla
polttoainekaasun vuotaminen, mik merkitsee vakavaa tulipalovaaraa.
Kyt ainoastaan sumuttimia, jotka on mrtty poltinjrjestelmlle.

svenska

Varning: Brnnbara gaser explosions- och brandfara


Anvndning av fel spridarmunstycke till brnnarsystemet kan orsaka gaslckage, vilket
kar brandrisken.
Anvnd endast spridarmunstycken som r tillverkade fr det aktuella brnnarsystemet.

0993-5257

6-13

Translations of Warnings

W8.6

Warning: Hydrochloric Acid Risk of Burns


Hydrochloric acid (HCl) is corrosive and can cause severe burns.
When using hydrochloric acid, always wear suitable protective clothing including a face
mask, work in a fume hood, and observe the manufacturers instructions and your local
safety regulations.

dansk

Advarsel: Saltsyre Fare for tsninger


Saltsyre (HCl) er korrosiv og kan forrsage alvorlige tsninger.
Under hndteringen af saltsyre skal man altid bre tilsvarende beskyttelsestj,
inklusive ansigtsbeskyttelse, arbejde i et aftrk samt overholde producentens
henvisninger og de stedlige sikkerhedsforskrifter.

Deutsch

Warnung: Salzsure Vertzungsgefahr


Salzsure (HCl) ist stark tzend und korrosiv.
Tragen Sie beim Umgang mit Salzsure eine Schutzbrille oder Gesichtsschutz,
Schutzhandschuhe und surebestndige Schutzkleidung und arbeiten Sie in einem
Abzug. Beachten Sie die Gefahrenhinweise und Sicherheitsratschlge des
Herstellers.

espaol

Advertencia: cido clorhdrico Peligro de quemaduras


El cido clorhdrico (HCl) es corrosivo y puede causar quemaduras graves.
Al usar este cido, utilice siempre ropa de proteccin incluyendo una mscara facial;
trabaje en la campana de humos y siga las instrucciones del fabricante y las reglas de
seguridad nacionales.

franais

Danger: Acide chlorhydrique Risque de brlures


L'acide chlorhydrique (HCl) est corrosif et susceptible de provoquer de graves brlures.
Lors de l'utilisation d'acide chlorhydrique, toujours porter une tenue protectrice
approprie comportant un masque, travailler dans une hotte ferme et respecter les
instructions du fabricant et les rglements de scurit de l'entreprise.

6-14

0993-5257

Translations of Warnings

=Warning (continued)

W8.6

italiano

Pericolo: Acido cloridrico Rischio di ustioni


L'acido cloridrico (HCl) corrosivo e pu causare severe ustioni.
Se utilizzate acido cloridrico indossate sempre indumenti protettivi comprendenti una
maschera, lavorate in una cappa per fumi e osservate le istruzioni del produttore
cosccome le norme di sicurezza vigenti localmente.

Nederlands

Waarschuwing: Chloorwaterstofzuur Etsingsgevaar


Chloorwaterstofzuur (HCl) is corrosief en sterk etsend.
Draag tijdens het gebruik van chloorwaterstofzuur een veiligheidsbril of
gezichtsmasker, veiligheidshandschoenen en zuurbestendige veiligheidskleding en
werk in een ruimte waarin wordt afgezogen. Neem de risicorichtlijnen en de
veiligheidsvoorschriften van de fabrikant en die ter plaatse in acht.

portugus

Aviso: cido hidroclrico perigo de queimaduras


cido hidrclrico (HCl) corrosivo e pode causar queimaduras graves.
Ao lidar com cido hidroclrico, use sempre vesturio de proteco, incluindo uma
mscara de proteco, trabalhe dentro de um exaustor, e respeite as instrues do
fabricante bem como as regulamentaes locais em matria de segurana.

suomea

Varo: Suolahappo vaarana sypymisvammat


Suolahappo (HCl) on syvyttv ja voi aiheuttaa vakavia sypymisvammoja.
Kun ksittelet suolahappoa, kyt aina sopivaa suojavaatetusta, johon kuuluu mys
naamari, tyskentele vetokaapissa ja ota huomioon valmistajan antamat ohjeet ja
paikalliset turvamrykset.

svenska

Varning: Saltsyra risk fr brnnskador


Saltsyra (HCl) r frtande och kan ge svra brnnskador.
Anvnd alltid skyddsklder och skyddsmask vid hantering av saltsyra och arbeta under
en utsugningshuv. Flj tillverkarens instruktioner och de lokala skerhetsfreskrifterna.

0993-5257

6-15

Translations of Warnings

W9.1

Warning: Moving Parts Risk of Injury


Some moving parts of the instrument are accessible in normal operation.
Keep hands, clothing and other objects away from the moving parts of the instrument.

dansk

Advarsel: Bevgelige dele Fare for kvstelser


Nogle af apparatets bevgelige dele er tilgngelige ved normal betjening.
Hold hnder, tj og andre genstande borte fra apparatets bevgelige dele.

Deutsch

Warnung: Bewegliche Teile Verletzungsgefahr


Bei normalem Betrieb sind bewegliche Teile des Gerts zugnglich.
Hnde, Kleidung und andere Gegenstnde von den beweglichen Teilen des Gerts
fernhalten.

espaol

Advertencia: Peligro mecnico


Algunas de las partes mviles del aparato son accesibles durante su funcionamiento
normal.
Mantenga las manos, la ropa y otros objetos alejados de las partes mviles del equipo.

franais

Danger: Parties en mouvement Risque d'accident corporel


Certaines parties en mouvement de l'instrument sont accessibles en fonctionnement
normal.
Tenir les mains, vtements et autres objets loigns des parties en mouvement de
l'instrument.

6-16

0993-5257

Translations of Warnings

=Warning (continued)

W9.1

italiano

Pericolo: Parti in movimento Pericolo di infortunio


Alcune delle parti in movimento dello strumento sono accessibili anche durante il normale
funzionamento.
Tenete le mani, gli indumenti e altri oggetti lontano dalle parti in movimento dello
strumento.

Nederlands

Waarschuwing: Bewegende delen Verwondingsgevaar


Sommige bewegende delen van het instrument kunnen aangeraakt worden tijdens de
normale werking.
Handen, kleding en andere voorwerpen uit de buurt van de bewegende delen van het
instrument houden.

portugus

Aviso: Peas mveis perigo de ferimento


Algumas peas mveis do aparelho podem ser acedidas durante o funcionamento
normal.
Mantenha afastados das peas mveis do aparelho as mos, o vesturio e outros
objectos.

suomea

Varo: Liikkuvat osat loukkaantumisvaara


Muutamiin laitteen liikkuviin osiin on mahdollista pst ksiksi normaalikytn aikana.
Pid kdet, vaatteet ja muut esineet loitolla laitteen liikkuvista osista.

svenska

Varning: Rrliga delar risk fr skador


En del rrliga delar p apparaten r tkomliga vid normal anvndning.
Se till att hnder, klder eller andra freml inte kommer i nrheten av apparatens
rrliga delar.

0993-5257

6-17

Translations of Warnings

6-18

0993-5257

Index

0993-5257

In-1

In-2

0993-5257

Index

A
acetylene supply
maintaining 3-38
adding water to drain trap 2-19,
3-34
atomizer
selecting 2-6
atomizer compartment door 2-3
raising and lowering 2-3
removing and refitting 2-4

B
burner
safety checks 2-20
solvent-resistant components
2-17
burner components
description 5-6
burner end cap
description 5-6
removing 2-15, 3-9
replacing 2-17, 3-17
burner head
changing 2-8
cleaning 3-11
description 5-7
installing 2-9
removing 2-8
slot width 3-12
burner slot
clogged 3-11
uneven flame 3-11
burner system
cleaning 3-11
design 5-3
how it works 5-4
maintenance 3-6
maintenance checklist 3-4
reassembling 3-16
rinsing 3-7
setting up 2-7

0993-5257

C
changing a burner head 2-8
changing the nebulizer 2-10
checklist
burner maintenance 3-4
cleaning
after aspirating Cu, Ag, or Hg
3-15
after use of organic solvents
3-14
burner head 3-11
burner system 3-11
drain trap 3-34
nebulizer 3-26
spray chamber 3-14
clearing an obstruction in the nebulizer 3-21
clogged burner slot 3-11
correct use of the instrument 1-3
customer service 5

D
deposits on burner slot 3-11
description of burner components
5-6
design of burner system 5-3
disassembling the nebulizer 3-24
disassembling the spray chamber
3-8
drain system
description 5-9
flushing 3-32
maintaining 3-32
drain trap
adding water 2-19, 3-34
cleaning 3-34
drain tube
preconditioning 3-37
replacing 3-36

drain vessel
emptying 3-33
drainage of spray chamber 3-20,
3-37

E
emergency shutdown 2-23
emptying the drain vessel 3-33
extinguishing the flame 3-7

F
flame
extinguishing 3-7
igniting 2-21
flame igniter
description 5-9
flame technique
setting up 2-5
flashback of the flame 3-11
flow spoiler
description 5-4
installation 2-15
flushing the drain system 3-32

G
gas controls
description 5-9

I
igniting the flame 2-21
impact bead
description 5-4
installing 2-16
installing a burner head 2-9
installing solvent-resistant components 2-17
installing the nebulizer 2-12,
3-28

In-3

Index

L
lowering the atomizer compartment door 2-3

M
maintaining the acetylene supply
3-38
maintaining the burner system
3-6
maintaining the drain system
3-32
maintaining the nebulizer 3-20
maintenance checklist 3-4

N
nebulizer
changing 2-10
cleaning 3-26
clearing an obstruction 3-21
description 5-7
disassembling 3-24
exploded view 3-25
installing 2-12, 3-28
maintaining 3-20
reassembling 3-26
removing 2-10, 3-23
nebulizer sample tube
length 3-20
replacing 3-27

P
PerkinElmer service 3-3
preconditioning 3-37

In-4

R
raising the atomizer compartment
door 2-3
reassembling the burner system
3-16
reassembling the nebulizer 3-26
reassembling the spray chamber
3-16
refitting the atomizer compartment door 2-4
removing a burner head 2-8
removing burner end cap 2-15,
3-9
removing the atomizer compartment door 2-4
removing the nebulizer 2-10,
3-23
replacement parts 4-3
replacing the burner end cap
2-17, 3-17
replacing the drain tube 3-36
rinsing the burner system 3-7

S
safety
correct use of the instrument
1-3
safety checks for the burner 2-20
safety conventions
translations 6-3
sample tube
length 3-20
replacing 3-27

selecting the atomizer 2-6


setting up
burner system 2-7
for flame 2-5
shutdown in emergency 2-23
slot width of burner head 3-12
solvent-resistant components
2-17
spray chamber
cleaning 3-14
cleaning after aspirating Cu,
Ag, or Hg 3-15
cleaning after use of organic
solvents 3-14
description 5-6
disassembling 3-8
reassembling 3-16

T
translations
warning messages in guide 6-3

U
uneven flame 3-11

W
warning messages in guide
translations 6-3

0993-5257

Customer Service
Company Name and Addresses
U.S.A.:
PerkinElmer LLC
761 Main Avenue
Norwalk, Connecticut 06859-0010
U.S.A.
Phone: 800-762-4000 or
(+1) 203-762-4000
Fax: (+1) 203-762-4228

Germany:
PerkinElmer
Verkauf und Service
Rengoldshauser Strasse 11
88662 Ueberlingen
Germany
Phone: (49-7551) 919-0
Fax: (49-7551) 919-149

United Kingdom:
PerkinElmer Ltd.
Post Office Lane
Beaconsfield, Bucks, HP9 1QA
England
Phone: (44-1494) 676161
Fax: (44-1494) 67-9331 & -9333

PerkinElmer on the Internet:


http://www.perkinelmer.com

Supplies, replacement parts, and accessories


Supplies, replacement parts, and accessories can be ordered directly from PerkinElmer,
using the part numbers quoted in the guides provided with the instrument.
PerkinElmers catalog service offers a full selection of high-quality supplies.
To place an order for supplies and many replacement parts, request a free catalog, or ask
for information:
If you are located within the U.S., call toll free 1-800-762-4002, 8 a.m. to
8 p.m. EST. Your order will be shipped promptly, usually within 24 hours.
If you are located outside of the U.S., call your local PerkinElmer sales or service
office.

PerkinElmer Instruments
761 Main Avenue, Norwalk, CT 06859-0010, U.S.A.,
Tel: 1-800-762-4000 or 1-203-762-4000
Fax: 1-203-762-4228
Internet: http://www.perkinelmer.com

Part Number 0993-5257

Release 5

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