Pavement Design
Pavement Design
Pavement Design
Sufficient thickness to distribute the wheel load stresses to a safe value on the subgrade soil,
Dust proof surface so that traffic safety is not impaired by reducing visibility,
Types of pavements
The pavements can be classified based on the structural performance into two, flexible
pavements and rigid pavements. In flexible pavements, wheel loads are transferred by grainto-grain contact of the aggregate through the granular structure. The flexible pavement,
having less flexural strength, acts like a flexible sheet (e.g. bituminous road). On the contrary,
in rigid pavements, wheel loads are transferred to sub-grade soil by flexural strength of the
pavement and the pavement acts like a rigid plate (e.g. cement concrete roads). In addition to
these, composite pavements are also available. A thin layer of flexible pavement over rigid
pavement is an ideal pavement with most desirable characteristics. However, such pavements
are rarely used in new construction because of high cost and complex analysis required.
Flexible pavements
Flexible pavements will transmit wheel load stresses to the lower layers by grain-to-grain
transfer through the points of contact in the granular structure (see Figure 1).
It must be tough to resist the distortion under traffic and provide a smooth and skidresistant riding surface,
It must be water proof to protect the entire base and sub-grade from the weakening
effect of water.
Binder course
This layer provides the bulk of the asphalt concrete structure. It's chief purpose is to distribute
load to the base course The binder course generally consists of aggregates having less asphalt
and doesn't require quality as high as the surface course, so replacing a part of the surface
course by the binder course results in more economical design.
Base course
The base course is the layer of material immediately beneath the surface of binder course and
it provides additional load distribution and contributes to the sub-surface drainage It may be
composed of crushed stone, crushed slag, and other untreated or stabilized materials.
Sub-Base course
The sub-base course is the layer of material beneath the base course and the primary
functions are to provide structural support, improve drainage, and reduce the intrusion of
fines from the sub-grade in the pavement structure If the base course is open graded, then the
sub-base course with more fines can serve as a filler between sub-grade and the base course A
sub-base course is not always needed or used. For example, a pavement constructed over a
high quality, stiff sub-grade may not need the additional features offered by a sub-base
course. In such situations, sub-base course may not be provided.
Sub-grade
The top soil or sub-grade is a layer of natural soil prepared to receive the stresses from the
layers above. It is essential that at no time soil sub-grade is overstressed. It should be
compacted to the desirable density, near the optimum moisture content.
Rigid pavements
Rigid pavements have sufficient flexural strength to transmit the wheel load stresses to a
wider area below. A typical cross section of the rigid pavement is shown in Figure 1.
Compared to flexible pavement, rigid pavements are placed either directly on the prepared
sub-grade or on a single layer of granular or stabilized material. Since there is only one layer
of material between the concrete and the sub-grade, this layer can be called as base or subbase course.
In rigid pavement, load is distributed by the slab action, and the pavement behaves like an
elastic plate resting on a viscous medium (Figure 2). Rigid pavements are constructed by
Portland cement concrete (PCC) and should be analyzed by plate theory instead of layer
theory, assuming an elastic plate resting on viscous foundation. Plate theory is a simplified
version of layer theory that assumes the concrete slab as a medium thick plate which is plane
before loading and to remain plane after loading. Bending of the slab due to wheel load and
temperature variation and the resulting tensile and flexural stress.
Types of Rigid Pavements
Rigid pavements can be classified into four types:
Moving loads:
The damage to the pavement is much higher if the vehicle is moving at creep speed. Many
studies show that when the speed is increased from 2 km/hr to 24 km/hr, the stresses and
deflection reduced by 40 per cent.
Repetition of Loads:
The influence of traffic on pavement not only depend on the magnitude of the wheel load, but
also on the frequency of the load applications. Each load application causes some
deformation and the total deformation is the summation of all these. Although the pavement
deformation due to single axle load is very small, the cumulative effect of number of load
repetition is significant. Therefore, modern design is based on total number of standard axle
load (usually 80 kN single axle).
Material characterization
The following material properties are important for both flexible and rigid pavements.
When pavements are considered as linear elastic, the elastic moduli and poisson ratio
of subgrade and each component layer must be specified.
If the elastic modulus of a material varies with the time of loading, then the resilient
modulus, which is elastic modulus under repeated loads, must be selected in
accordance with a load duration corresponding to the vehicle speed.
When a material is considered non-linear elastic, the constitutive equation relating the
resilient modulus to the state of the stress must be provided.
However, many of these material properties are used in visco-elastic models which
are very complex and in the development stage. This book covers the layered elastic
model which require the modulus of elasticity and poisson ratio only.
Environmental factors
Environmental factors affect the performance of the pavement materials and cause
various damages. Environmental factors that affect pavement are of two types,
temperature and precipitation and they are discussed below:
Temperature
The effect of temperature on asphalt pavements is different from that of concrete
pavements. Temperature affects the resilient modulus of asphalt layers, while it
induces curling of concrete slab. In rigid pavements, due to difference in temperatures
of top and bottom of slab, temperature stresses or frictional stresses are developed.
While in flexible pavement, dynamic modulus of asphaltic concrete varies with
temperature. Frost heave causes differential settlements and pavement roughness.
Most detrimental effect of frost penetration occurs during the spring break up period
when the ice melts and subgrade is a saturated condition.
Precipitation
The precipitation from rain and snow affects the quantity of surface water infiltrating
into the subgrade and the depth of ground water table. Poor drainage may bring lack
of shear strength, pumping, loss of support, etc.
Difference between flexible and rigid pavements
Flexible pavement
Deformation in the sub grade is transferred
to the upper layers
Design is based on load distributing
characteristics of the component layers
Have low flexural strength
Load is transferred by grain to grain contact
Rigid pavement
Deformation in the sub grade is not
transferred to subsequent layers
Design is based on flexural strength or slab
action
Have high flexural strength
No such phenomenon of grain to grain load
transfer exists
Have low completion cost but repairing cost Have low repairing cost but completion cost
is high
is high
Have low life span
Surfacing cannot be laid directly on the sub
grade but a sub base is needed
Frost action
Frost action refers to the adverse effect due to frost heave, frost melting
or thaw and the alternate cycles of freezing and thawing. The frost action
in general includes all effects associated with freezing temperature on
pavement performance.
The held water in subgrade soil forms ice crystals at some spots if the
freezing temperatures continue for certain period. These ice crystals grow
further in size if there is a continuous supply of water due to capillary
action and the depressed temperature continues. This results in raising of
portion of the pavement structure know as frost heave. If the frost heave
causes uniform rising of pavement structure, the subgrade support is not
adversely affected at this stage. However no uniform heaving may cause
damages.
Calculate ESWL of a dual wheel assembly carrying 2044 kg each for pavement thickness of
15, 20 and 25cms. Centre to centre tyre spacing=27cm and distance between the walls of the
tyres=11cm.
Here p=2004: 2P=4088:d=11:S=27
X and Y points are plotted on the log-log graph between ESWL and pavement thickness
X has a coordinates(P,d/2)=(2044,5.5)
Y has a coordinates (2P,2S)= (4088,54)
Pavement thickness
15
20
25
ESWL
2760
3000
3230
4500
4088
4000
3500
3000
2500
2044
2000
1500
1000
500
0
1
10
100
given for subgrade CBR values ranging from 2% to 10% and design traffic ranging from 1
msa to 150 msa for an average annual pavement temperature of 35 C. The later thicknesses
obtained from the analysis have been slightly modified to adapt the designs to stage
construction. Using the following simple input parameters, appropriate designs could be
chosen for the given traffic and soil strength:
Design traffic
The method considers traffic in terms of the cumulative number of standard axles (8160 kg)
to be carried by the pavement during the design life. This requires the following information:
1. Initial traffic in terms of CVPD
2. Traffic growth rate during the design life
3. Design life in number of years
4. Vehicle damage factor (VDF)
5. Distribution of commercial traffic over the carriage way.
Initial traffic
Initial traffic is determined in terms of commercial vehicles per day (CVPD). For the
structural design of the pavement only commercial vehicles are considered assuming laden
weight of three tonnes or more and their axle loading will be considered. Estimate of the
initial daily average traffic flow for any road should normally be based on 7-day 24-hour
classified traffic counts (ADT). In case of new roads, traffic estimates can be made on the
basis of potential land use and traffic on existing routes in the area.
Traffic growth rate
Traffic growth rates can be estimated (i) by studying the past trends of traffic growth, and (ii)
by establishing econometric models. If adequate data is not available, it is recommended that
an average annual growth rate of 7.5 percent may be adopted.
Design life
For the purpose of the pavement design, the design life is defined in terms of the cumulative
number of standard axles that can be carried before strengthening of the pavement is
necessary. It is recommended that pavements for arterial roads like NH, SH should be
designed for a life of 15 years, EH and urban roads for 20 years and other categories of roads
for 10 to 15 years.
Vehicle Damage Factor
The vehicle damage factor (VDF) is a multiplier for converting the number of commercial
vehicles of different axle loads and axle configurations to the number of standard axle-load
repetitions. It is defined as equivalent number of standard axles per commercial vehicle. The
VDF varies with the axle configuration, axle loading, terrain, type of road, and from region to
region. The axle load equivalency factors are used to convert different axle load repetitions
into equivalent standard axle load repetitions. For these equivalency factors refer IRC:37
2001. The exact VDF values are arrived after extensive field surveys.
Vehicle distribution
A realistic assessment of distribution of commercial traffic by direction and by lane is
necessary as it directly affects the total equivalent standard axle load application used in the
design. Until reliable data is available, the following distribution may be assumed.
Single lane roads: Traffic tends to be more channelized on single roads than two lane
roads and to allow for this concentration of wheel load repetitions, the design should
be based on total number of commercial vehicles in both directions.
Dual carriageway roads: For the design of dual two-lane carriageway roads should
be based on 75 % of the number of commercial vehicles in each direction. For dual
three-lane carriageway and dual four-lane carriageway the distribution factor will be
60 % and 45 % respectively.
2. Initial traffic in the year of completion of construction = 400 CVPD (sum of both
directions)
3. Traffic growth rate = 7.5 %
4. Design life = 15 years
5. Vehicle damage factor based on axle load survey = 2.5 standard axle per commercial
vehicle
6. Design CBR of subgrade soil = 4%.
Solution
1. Distribution factor = 0.75
2.
3. Total pavement thickness for CBR 4% and traffic 7.2 msa from IRC:37 2001 chart1 =
660 mm
4. Pavement composition can be obtained by interpolation from Pavement Design
Catalogue (IRC:37 2001).
1. Bituminous surfacing = 25 mm SDBC + 70 mm DBM
2. Road-base = 250 mm WBM
3. sub-base = 315 mm granular material of CBR not less than 30 %
Numerical example
Design the pavement for construction of a new bypass with the following data:
1. Two lane carriage way
2. Initial traffic in the year of completion of construction = 400 CVPD (sum of both
directions)
3. Traffic growth rate = 7.5 %
4. Design life = 15 years
5. Vehicle damage factor based on axle load survey = 2.5 standard axle per commercial
vehicle
6. Design CBR of subgrade soil = 4%.
Solution
1. Distribution factor = 0.75
2.
3. Total pavement thickness for CBR 4% and traffic 7.2 msa from IRC:37 2001 chart1 =
660 mm
4. Pavement composition can be obtained by interpolation from Pavement Design
Catalogue (IRC:37 2001).
1. Bituminous surfacing = 25 mm SDBC + 70 mm DBM
2. Road-base = 250 mm WBM
3. sub-base = 315 mm granular material of CBR not less than 30 %
in kg/cm given by
where
(1)
Where
(2)
(3)
Temperature stresses are developed in cement concrete pavement due to variation in slab
temperature. This is caused by (i) daily variation resulting in a temperature gradient across
the thickness of the slab and (ii)seasonal variation resulting in overall change in the slab
temperature. The former results in warping stresses and the later in frictional stresses.
Warping stress
The warping stress at the interior, edge and corner regions, denoted as
in
(2)
(3)
where
10
and
10 ),
is the thermal
and
right angle to the desired direction, is the Poisson's ration (0.15),
of the contact area and is the radius of the relative stiffness.
is the radius
Frictional stresses
The frictional stress
where
is the unit weight of concrete in kg/cm (2400),
friction (1.5) and is the length of the slab in meters.
Combination of stresses
The cumulative effect of the different stress give rise to the following thee critical cases
Summer,
mid-day:
The
critical
stress
is
for
edge
region
given
by
Winter, mid-day: The critical combination of stress is for the edge region given by
Mid-nights: The critical combination of stress is for the corner region given
by