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Stamicarbon Urea Process Data: 1) Includes All E-Power Driven Equipment

The document provides typical consumption figures and product parameters for Stamicarbon urea and UAN plants. For a urea plant producing one ton of urea, it consumes 564-566 kg of ammonia, 730-733 kg of carbon dioxide, and 736-784 kg of steam. Electricity use is 19-20 kWh for the melt plant and 36 kWh for granulation. Emissions of ammonia are below 135 kg/ton. A UAN plant producing one ton of UAN consumes 296 kg of ammonia, 353 kg of carbon dioxide, and 353 kg of nitric acid.

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178 views1 page

Stamicarbon Urea Process Data: 1) Includes All E-Power Driven Equipment

The document provides typical consumption figures and product parameters for Stamicarbon urea and UAN plants. For a urea plant producing one ton of urea, it consumes 564-566 kg of ammonia, 730-733 kg of carbon dioxide, and 736-784 kg of steam. Electricity use is 19-20 kWh for the melt plant and 36 kWh for granulation. Emissions of ammonia are below 135 kg/ton. A UAN plant producing one ton of UAN consumes 296 kg of ammonia, 353 kg of carbon dioxide, and 353 kg of nitric acid.

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Stamicarbon Urea Process Data

Typical consumption figures of a Stamicarbon urea plant per ton of urea:


Urea 2000Plus
Granulation Prilling
NH3 (100%)
564
566
CO2 (100%)
730
733
MP steam intake (23 bar - 330 C)
736
784
Electricity use melt plant (excl. CO2 compressor) 1)
19
20
Electricity use granulation plant 1)
36
Cooling water circulating (T= 10 C)
69
75
LP steam export (4 bar saturated)
0
0
Steam condensate export
539
430
Purified process condensate export
273
654
UF85
5
-

Low
Energy
566
733
552
20
63
0
223
630
-

Unit
kg
kg
kg
kWh
kWh
t
kg
kg
kg
kg

1) Includes all e-power driven equipment

Typical product parameters:


Nitrogen
Biuret
Moisture
Formaldehyde
Crushing strength (3.15 mm granule)
Particle size distribution (2 - 4 mm)
Particle size distribution (1 - 2.4 mm)
Treated process condensate:
Ammonia
Urea
Emissions:
Ammonia from absorbers melt plant
Ammonia in finishing section vent
Ammonia in finishing vent 2)
Urea in finishing section vent

46.3
0.85
0.2
0.3
4.5
95
-

46.4
0.85
0.25
97.5

wt%
wt%
wt%
wt%
kgf
wt%
wt%

2
1

0.016
0.014
135
< 30 2)
25 3)
40

ppm wt
ppm wt

0,020
4)

40

4)

kg/ton
mg/Nm3
mg/Nm3
mg/Nm3

2) When acidic washing with nitric or sulfuric acid applied


3) Lower emissions are possible when Stamicarbon MMV scrubber is applied
4) When de-dusting system is applied

Typical consumption figures Stamicarbon UAN plant, per ton of UAN - 32%N:
Ammonia
Carbon dioxide
Nitric Acid (56%)
Steam (23 bar - 330 C)
Electricity (excl. CO2 compressor)
Corrosion inhibitor
Steam produced (4 bar, saturated)

296
353
353
167
6
1.4
233

kg
kg
kg
kg
kWh
kg
kg

T +31 46 423 7070

[email protected]

The Netherlands

F +31 46 423 7001

www.stamicarbon.com

V9-10-2013

PO Box 53, 6160 AB Geleen

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