Types XK and XJ: Controllers and Controller Stations
Types XK and XJ: Controllers and Controller Stations
Types XK and XJ: Controllers and Controller Stations
Types XK and XJ
Catalogue
October
04
Contents
Controllers
b For hoisting applications, type XK, terminology . . . . . . . . . . . . . . pages 8 and 9
b For light hoisting applications, type XKB . . . . . . . . . . . . . . . . . . pages 10 to 17
b For medium hoisting applications, type XKD . . . . . . . . . . . . . . . pages 18 to 25
b For heavy hoisting applications, type XKM . . . . . . . . . . . . . . . . . pages 26 to 39
b Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 40 to 43
Presentation
Controllers XKB
For light hoisting applications
Controllers XKD
For medium hoisting applications
Controllers XKM
For heavy hoisting applications
Presentation
Cranes, overhead
travelling cranes (iron and
steelworks, rolling mills,
etc.)
Selection guide
Controllers
Applications
Light hoisting
Compact and lightweight
For control of small materials
handling equipment, elevating
work platforms, fork-lift trucks,
etc.
Can be installed on control
panels or enclosures
types XAL, XAM and XAP
Mechanical durability
(in millions of operating cycles)
Number of
Basic
directions
Variable composition
Number of movements
1 in each direction
1 in each direction
1 in each direction
2 or 4 depending on model
1 or 2
4
8
2
4
8
2
XD2: 1 or 2
XD4, XD5: 1
b
b
b
b
b
b
Operating schemes
Predefined cams
Predefined cams
4 or 4 + 1 zero (centre)
position contact
4 or 4 + 1 zero (centre)
position contact
a and c
10 A
a and c
10 A
Vertical lever
Vertical lever
Vertical lever
Handles (2)
a simple
b
b
b
b
b
b
b
b
Variable composition
Variable composition
Fixed composition
30 in each direction
Type references
XKB A
Types of lever
movement
Notched
Unnotched
Contact (1)
Supply
Nominal thermal current
Lever gate
Page(s)
XKB E
Medium hoisting
Compact and fully configurable unit
Heavy hoisting
Extremely robust and fully configurable unit
For control of overhead travelling cranes (iron and steelworks, rolling mills) etc.
Can be installed on seated controller desks type XJC
3 in each direction
4 in each direction
4 in each direction
4 in each direction
4
8
2
4
8
2
2
2
1
2
2
1
b
b
b
b
b
b
b
b
16
24
24
12
a and c
10 A
a and c
20 A
a and c
20 A
a and c
20 A
Vertical lever
Vertical lever
Vertical lever
Side lever
b
b
b
b
b
b
b
b
b
b
b
b
Predefined or customised
Predefined or customised
XKM A
XKM B
XKM C
28
28
34
XKD F
20
Applications
Heavy hoisting
Portable controller stations
For remote control of overhead travelling cranes
Model
Portable
Fixed
Yes
With harness, protective guards and chest frame, depending on model
XKB
XKD
XKM
Other components
Material
Glass-reinforced polyester
Colour: yellow
Type of seat
Dimensions
Weights
XJ9 BA1:
v Empty with cable boot: 3.5 kg
v Fitted: approximately 7.5 kg
XJ9 BA2:
v Empty with cable boot: 4.5 kg
v Fitted: approximately 8.5 kg
Type references
XJP Ap
XJ9 BAp
Page(s)
48 and 49
50 and 51
Heavy hoisting
Fixed or rotating seated controller desks
For control of cranes, overhead travelling cranes (iron and steelworks, rolling mills, etc.)
1 controller type XKM maximum on each enclosure, 1 or 2 controllers type XKM depending on width of enclosure, with or without potentiometers
with or without potentiometers
Steel
55 kg without equipment
XJC Cp
XJC Dp
XJC Ep
54
55
55
Terminology
Controllers
Controller
The controllers are units designed to control hoisting and materials handling
equipment by grouping their electrical circuits.
They comprise adaptable sub-assemblies that enable the construction of many
different versions.
Used in association with automation system equipment, they ensure the starting,
acceleration and braking of the drive motors.
They are designed for fitting into portable controller stations or controller desks. The
mounting is dust and damp protected.
Articulated mechanical assembly that holds the control lever, lever gate, actuating
mechanism, cam carriers, contacts and potentiometer adaptation device.
Mechanical block
Control lever
Lever gate
universal
cross
18 12 6 0 6 12 18
b Special types: related to the application, they are used to control the required
combination of movements.
End stops
Additional devices for limiting the lever travel to a number of positions in a given
direction.
Handles
b1
b2
c1
c2
Terminology (continued)
Controllers
Direction
A
This is the direction of operation of the control lever away from its zero (centre)
position towards one of 2 or 4 directions (either 2 directions directly in line or 4
directions at 90).
Diagonal movement is the operation of 2 directions simultaneously.
A
D
B B+C
2 directions
4 directions
2 directions simultaneously
Movement
A
The movement is the combination of 2 directions either side of the zero position that
are directly in line.
A
D
C
B
1 movement
2 movements
AB
AB and CD
Electrical position
Electrical contacts
When designing the scheme take into account that all contacts are closed until
actuated (opened) by an operating cam.
Cam schemes
The contact blocks are actuated by a series of various length cams which are
arranged to provide the required scheme.
These cams can either be:
v variable composition, i.e. comprising different sub-assemblies mounted on a cam
carrier,
v predetermined, i.e. for a function that is widely used in conventional schemes.
Example: reversing cams for direction of operation.
n 4
0 1
1
2
3
4
Controller scheme in accordance with IEC 337-2A
n 4 3 2 1 0 1 2 3 4 n
1
2
3
4
Cam carriers
Mechanism designed for mounting cams on for controllers with variable composition
cams.
Cam actuation of contacts
When actuated by the cam lobe, the contact opens thus ensuring positive opening
operation. Therefore, the presence of a cam corresponds to the absence of a cross
or line on the scheme.
2
3
4
n 24 18 12 6 0 6 12 18 24 n
Operating cycle
A
D
An operating cycle applied from an initial common O position is the passing from this
initial position to the extreme position in each direction and subsequent return to the
initial O position.
Presentation
Controllers
109229-34_M
Compact and lightweight units, designed to control light hoisting and materials
handling equipment. Mainly for use in portable stations.
2 models:
b XKB A: controllers with predefined, non modifiable, scheme.
b XKB E: controllers with variable composition schemes.
Control lever
Length: 130 mm. Travel in each direction: 28 maximum.
Lever gate
Universal and modifiable.
Specific, by adding half-gates to the universal lever gate (referenced by letter) 9 main
combinations. .
End stops
The total lever travel can be limited to 20 or 12 by using removable end stops
(XKB Z972 for 20, XKB Z971 for 12) when the lever gate comprises half-gates Y
or Z.
XKB p
2
2
1
S+S
W+W
T+T
X+X
Note: it is important to decide which type of handle is required when selecting the controller, since
modification cannot be affected after installation.
Half-gates
2
2
Handles
b Simple handle with zero (centre) position contact (closed at zero).
b Handle with zero (centre) position mechanical interlock + contact (closed at zero).
b Dead mans handle with contact (open when handle released).
b Handle with built-in flush or projecting pushbutton and contact (open when
pushbutton or handle released).
Electrical positions
3 positions maximum in each direction.
Z
3
3
3
U+U
Y +Y
3
3
1/2
V+V
Z+Z
Z +Y
9 main combinations
Legend
One 100 x 100 mm anodised aluminium legend plate with matt satin finish.
Standard hoist-long travel and traverse-slew symbols or text (to be stated on
Order form, see page 13).
Potentiometer adaptation
b 2 potentiometers maximum per movement when using block with 4 contacts per
movement.
b 1 potentiometer maximum per movement when using block with 4 contacts per
movement + 1 zero (centre) position contact.
Characteristics:
page 11
10
Order form:
pages 13 and 14
Dimensions:
page 40
Characteristics
Controllers
Environment
Conformity to standards
Product certifications
XKB A: CSA a 300 V heavy duty, c standard duty, ASE: 500 mV max.,
10 A max., 100 VA max., USSR
Standard version TC
Protective treatment
Ambient air temperature
For storage
For operation
C
C
Operating position
- 40+ 70
- 20+ 70
All positions
Vibration resistance
6 gn (1 to 70 Hz)
Shock resistance
20 gn, duration 11 ms
Class I
daN
< 1.7
IP 54 (unit with simple handle mounted in dust and damp proof enclosure)
1 in each direction
XKB A and XKB E: z 0.850
kg
Insulation category
Contact operation
Slow break, double-break contacts with positive opening operation; N/O (green
operator).
N/C contact (red operator): zero position contact mounted at lever base
y 25 (in accordance with NF C 93-050, at 1 A)
Terminal referencing
Short-circuit protection
Operational power
Conforming to IEC 337-1
Utilisation categories AC-11 and DC-11
Operating rate: 3600 operating cycles/hour
Load factor: 0.5
d.c. supply c
380 V
220 V 127 V
48 V
500 V
0,5
0,1
0,4
Connection
Order form:
pages 12 to 15
10
20
Current (A)
Dimensions:
page 40
11
Referencing grid
Controllers
Contacts
Handle
Lever
movement
AB
Potentiometer
adaptation
CD
XKB
Model
With predefined scheme
With variable composition scheme
Contact blocks
Block with 4 contacts per
movement
A
E
1
2
3
4
Handle
1
Simple + zero (centre) position electrical interlocking (contact closed in rest position)
With zero (centre) position mechanical and electrical interlocking (contact closed in rest position) 2
4
Dead mans type (contact open when released)
5
With built-in flush pushbutton (contact open in rest position)
6
With built-in projecting pushbutton (contact open in rest position)
Type of lever movement
On movement AB
Movement not required (blocked)
Notched positions, with stayput operation
Unnotched positions, with spring return to zero operation
Notched positions, with spring return to zero operation (1)
0
1
2
3
On movement CD
Movement not required (blocked)
Notched positions, with stayput operation
Unnotched positions, with spring return to zero operation
Notched positions, with spring return to zero operation (1)
Potentiometer adaptation
Without adaptation nor potentiometer
Adaptation only (without
On movement AB
potentiometer)
On movement CD
On movements AB + CD
Adaptation + potentiometer (2)
On movement AB
On movement CD
On movements AB + CD
(1) Type of lever operation recommended when using a potentiometer.
(2) Potentiometer type and value to be stated on the Order form. For standard application potentiometers, see page 44.
Characteristics:
page 11
12
Dimensions:
page 40
0
1
2
3
0
4
5
6
7
8
9
Order form
Controllers
Customer
Company
Customers reference
Editor
Geographical zone
Order N
Reference (use the grid for composing the reference of a controller on page 12)
Model
Contacts
Handle
Lever movement
AB
CD
Potentiometer adaptation
XKB
MOD
ETI
POI
GLV
CTS
MAB
MCD
PAB
PCD
XKB
Lever gate
In accordance with the half-gates available, sketch and
crosshatch the levers field of movement on the scheme grids
below.
In the absence of this information, the controller will be
supplied with a universal gate.
Potentiometer adaptation
Cross
the required position on the schemes below.
On movement AB
Type/size:
Value:
On movement CD
Type/size:
Value:
Legend
Without legend
With blank legend XKB Y1
With traverse-slew symbols, XKB Y2
With hoist-long travel symbols, XKB Y3
With specific engraved text, XKB Y1001
(clearly state the text on the scheme below)
Left-hand operated unit
Right-hand operated unit
Scheme 1: 4 contacts per movement (viewed from above)
Orientation locater
Item (1)
Direction D
Direction C
63
53
64
54
Adaptation
Potentiometer
Movement CD
Item (1)
24
14
12
20 28
Direction B
Text:
Direction B
23
13
Item (1)
Direction C
Direction D
Contact at
lever base
28 20 12
Direction B
12
20 28
Direction A
28 20 12
Adaptation
Potentiometer
Movement AB
Direction C
Direction A
53
43
33
Movement AB
Item (1)
Text:
Direction A
Text:
Text:
Direction B
Direction C
12
Direction B
Text:
54
44
34
34
44
20 28
Direction A
12
28 20 12
0
Direction B
Text:
Direction D
Contact at
lever base
Item (1)
Direction D
20 28
Direction A
28 20 12
103
93
83
104
94
84
Direction C
Adaptation
Potentiometer
Movement AB
Text:
Direction A
14
24
13
23
Item (1)
83
73
84
74
Direction D
Movement AB
Adaptation
Potentiometer
Movement CD
33
43
Item (1)
Movement CD
Adaptation
Potentiometer
Text:
Direction D
74
64
Direction C
73
63
Item (1)
Adaptation
Potentiometer
Movement CD
(1) Reserved for contact identification in the automation system scheme. It is not possible to mark it on the controller.
Characteristics:
page 11
Dimensions:
page 40
13
Order form
Controllers
photocopying)
Customer
Company
Customers reference
Editor
Geographical zone
Order N
Reference (use the grid for composing the reference of a controller on page 12)
Model
Contacts
Handle
Lever movement
AB
CD
Potentiometer adaptation
XKB
MOD
ETI
POI
GLV
CTS
MAB
MCD
PAB
PCD
XKB
Lever gate
In accordance with the half-gates available, sketch and
crosshatch the levers field of movement on the scheme grids
below.
In the absence of this information, the controller will be
supplied with a universal gate.
Potentiometer adaptation
Cross
the required position on the schemes below.
On movement AB
Type/size:
Value:
On movement CD
Type/size:
Value:
Legend
Without legend
With blank legend, XKB Y1
With traverse-slew symbols, XKB Y2
With hoist-long travel symbols, XKB Y3
With specific engraved text, XKB Y1001
(clearly state the text on the scheme below)
Left-hand operated unit
d If the scheme is not defined, all XKB E controllers will be supplied with the standard scheme
Orientation locater
Item (1)
Direction D
64
54
Direction C
63
53
Adaptation
Potentiometer
Movement CD
Item (1)
12
Contact at
lever base
Item (1)
Direction B
Adaptation
Direction B
23
13
Direction C
Text:
28 20 12
Direction D
0
Text:
Direction B
Potentiometer
24
14
20 28
Direction A
12
Text:
Direction D
Direction C
74
64
73
63
Adaptation
Potentiometer
Movement CD
Item (1)
Movement AB
Direction C
20 28
Direction A
28 20 12
(1) Reserved for contact identification in the automation system scheme. It is not possible to mark it on the controller.
Spring return operation: only 1 contact can be used with spring return at each notch.
14
Item (1)
Text:
Direction A
54
44
34
Movement AB
Adaptation
Text:
53
43
33
Text:
Direction B
Direction B
Direction C
12
Potentiometer
34
44
Direction A
20 28
28 20 12
0
Direction B
Text:
Direction D
Contact at
lever base
12
103
93
83
Direction D
20 28
Direction A
28 20 12
104
94
84
Direction C
Movement AB
Text:
Direction A
14
24
13
23
Movement AB
Adaptation
Potentiometer
Item (1)
83
73
Direction D
Item (1)
84
74
Movement CD
33
43
Item (1)
Movement CD
Adaptation
Potentiometer
Controllers
Requirement
A 2 movement controller:
hoist-long travel.
Universal lever gate, limited to 2 lower
positions.
XKB
Model
With variable composition scheme (customised electrical
E
scheme as shown below)
Contact blocks
3
Block with 4 contacts + 1 zero (centre) position contact per
movement (screw clamp terminals).
Handle
Dead mans type
Type of lever operation on movement AB
Unnotched positions, with spring return to zero operation
Type of lever operation on movement CD
Notched positions, with spring return to zero operation
Potentiometer adaptation
With adaptation device + potentiometer on movement AB, standard 4700 , size 15, model
Electrical scheme for movement AB hoist
2
3
7
Reverse
Forward
S2
S3
Raise
L.HS
R.HS
(Raise) + Potentiometer
(Reverse)
(Lower)
Lever gate
In accordance with the half-gates available, sketch and
crosshatch the levers field of movement on the scheme grids
below.
In the absence of this information, the controller will be
supplied with a universal gate.
(Forward)
Potentiometer adaptation
Cross
the required position on the schemes below.
On movement AB
Type/size:
Value:
On movement CD
Type/size:
Value:
Legend
Without legend
With blank legend, XKB Y1
Item (1)
Item (1)
Item (1)
Direction D
Direction C
Direction A
Text:
Direction D
Direction A
Direction B
Movement AB
Adaptation
Potentiometer
Movement AB
Direction A
Text:
Direction D
Direction B
Direction C
Direction B
Text:
Direction D
Contact at
lever base
Direction C
Text:
Direction A
Direction A
Direction B
Text:
Movement AB
Adaptation
Potentiometer
Text:
Direction A
Contact at
lever base
Direction C
Direction C
Direction D
Item (1)
d If the scheme is not defined, all XKB E controllers will be supplied with the standard scheme
as used for XKB A.
Scheme 2: 4 contacts + 1 zero (centre) position contact per movement
Orientation locater
Movement CD
Direction B
Text:
Direction D
Direction C
Item (1)
Item (1)
Item (1)
Potentiometer
Movement AB
Adaptation
Direction B
Text:
Item (1)
Adaptation
Potentiometer
Movement CD
Adaptation
Potentiometer
Movement CD
(1) Reserved for contact identification in the automation system scheme. It is not possible to mark it on the controller.
Spring return operation: only 1 contact can be used with spring return at each notch.
15
Presentation
Controllers
XKB Z913
XKB Z914
XKB Z915
XKB Z916
XKB Z917
XKB Y1
XKB Y2
12
XKB Y3
XKB Y1001
XKB Z921
XKB Z971
3
XKB Z972
XKB Z901
XKB Z902
XKB Z903
XKB Z904
4
XKB Z905
XKB Z975
XKB Z906
11
XKB Z907
XKB Z976
XKB Z977
XKB Z908
10
XKB Z978
XKB Z952
XKB Z953
XKB Z979
XKB Z981
XKB Z982
XKZ A15
XKB Z962
XKZ A18
XKB Z964
XKB Z966
XKB Z992
XKB Z994
16
XKB Z15
XKB Z18
References
Controllers
Description
Item
Characteristics
Unit reference
XKB Z921
Weight
kg
0.060
Simple
XKB Z913
0.030
XKB Z914
0.040
XKB Z915
0.045
XKB Z916
0.030
XKB Z917
0.030
4
Lever gate
Universal and modifiable
Specific, by adding half-gates to the
universal lever gate (referenced by letter)
S
T
U
V
W
X
Y
Z
XKB
XKB
XKB
XKB
XKB
XKB
XKB
XKB
Z901
Z902
Z903
Z904
Z905
Z906
Z907
Z908
0.005
0.005
0.005
0.005
0.005
0.005
0.005
0.005
XKB Z971
0.025
XKB Z972
0.020
XKB Z962
0.185
XKB Z966
0.185
XKB Z992
0.215
XKB Z994
0.215
XKB Z975
0.105
XKB Z976
0.010
XKB Z977
0.010
XKB Z978
0.010
XKB Z979
0.010
Interlocking bowl
XKB Z952
0.010
XKB Z953
0.010
12
XKB Y1
0.025
Traverse - slew
XKB Y2
0.025
XKB Y3
0.025
XKB Y1001
0.025
Size 15
XKB Z981
0.090
Size 18 (2)
XKB Z982
0.090
Bellows
Handles
1
d Not interchangeable between different
models
XKB Z913
XKB Z915
XKB Z914
XKB Z916
XKB Z917
XKB Z971
XKB Z972
S
2
2
1
2
2
1
1
Legends
2
1
W
3
3
3
3
3
1/2
XKB Y2
XKB Y3
17
Presentation
Controllers
109230-34-
2 impossible examples
0
11
12
0
12
22
11
12
12
22
3 spaces minimum
The 2-contact cam carriers are compact and do not increase the size of the
mechanical block base.
Legend
One 120 x 120 mm anodised aluminium legend plate with matt satin finish.
Text to be stated on Order form.
Potentiometer adaptation
2 potentiometers maximum per movement:
v mounted directly on the mechanical block when used with 2-contact variable
composition cams,
v mounted at the extremity of the contact supports when used with 4 and 8-contact
variable composition cams.
Order form:
pages 20 and 21
18
Dimensions:
page 41
Characteristics
Controllers
Environment
Conformity to standards
Product certifications
Protective treatment
Standard version TC
For storage
For operation
C
C
Operating position
- 40+ 70
- 20+ 70
All positions
Vibration resistance
Shock resistance
Mechanical durability
daN
Weight
XKD F kg
Insulation category
Contact operation
Short-circuit protection
Operational power
Conforming to IEC 337-1
Utilisation categories AC-11 and DC-11
Operating rate: 3600 operating cycles/hour
Load factor: 0.5
d.c. supply c
Power broken in W for 1 million operating
cycles
Voltage V
24
48
120
o
65
48
40
12/48 V
0,5
500 V
0,1
127 V
0,05
220 V
380 V
0,01
0,1
Connection
Order form:
pages 20 and 21
0,5
10
50
Current (A)
Dimensions:
page 41
19
Referencing grid
Controllers
XKD F
Handle
Movement AB
Movement CD
No. of
Lever
Potentiometer No. of
Lever
Potentiometer
blocks
movement adaptation
blocks
movement adaptation
Control lever
Standard model, length 200 mm
1
Handle
Simple (standard model)
With zero (centre) position mechanical interlocking
With zero (centre) position mechanical & electrical interlocking (1 C/O contact)
Dead mans type
With N/C + N/O contact
With N/O + N/O contact
With built-in flush
With N/C + N/O contact
pushbutton
With N/O + N/O contact
With built-in projecting
With N/C + N/O contact
pushbutton
With N/O + N/O contact
1
2
3
4
5
6
7
8
9
Movement AB
Number of 2-contact blocks
0 blocks
0
1
1 block
2
2 blocks
3
3 blocks
4
4 blocks
5
5 blocks
6
6 blocks
8
8 blocks
Type of lever movement
Notched positions, with stayput 3 notches (1)
operation
5 notches (starting from 12) or 6 notches (from 6) (2) (3)
Notched positions, with spring 3 notches (1)
return to zero operation
5 notches (starting from 12) or 6 notches (from 6) (2) (3)
Unnotched positions, with spring return to zero operation (4)
Potentiometer adaptation
Without adaptation nor potentiometer
With adaptation only (without potentiometer)
With adaptation + potentiometer (5)
1
2
3
4
5
0
1
2
Movement CD
Number of 2-contact blocks
0 blocks
0
1
1 block
2
2 blocks
3
3 blocks
4
4 blocks
5
5 blocks
6
6 blocks
8
8 blocks
Type of lever movement
Notched positions, with stayput 3 notches (1)
1
operation
2
5 notches (starting from 12) or 6 notches (starting from 6) (2) (3)
3
Notched positions, with spring 3 notches (1)
return to zero operation
4
5 notches (starting from 12) or 6 notches (starting from 6) (2) (3)
5
Unnotched positions, with spring return to zero operation (4)
Potentiometer adaptation
Without adaptation nor potentiometer
0
1
With adaptation only (6) (without potentiometer)
2
With adaptation (6) + potentiometer (5)
(1) 3 notches: restricted to 2-contact variable composition cams only.
(2) 5 notches: by using 1 or 2 variable composition 4 or 8-contact cams. 1st mechanical notch at 12 (6 electrical positions in each direction).
(3) It is possible to obtain 6 mechanical notches, 1st mechanical notch at 6 (6 electrical positions in each direction). Please consult your Regional Sales office.
(4) Type of lever operation recommended when using a potentiometer.
(5) Potentiometer type and value to be stated on the Order form, see pages 44 and 45.
(6) It is possible to obtain 6 mechanical notches, 1st mechanical notch at 6 (6 electrical positions in each direction). Please consult your Regional Sales office.
Characteristics:
page 19
20
Dimensions:
page 41
Order form
Controllers
Company
Customers reference
Editor
Geographical zone
Order N
Reference (use the grid for composing the reference of a controller on page 20)
Lever
XKD F
MOD
Movement AB
Movement CD
No. of
Lever
Potentiometer No. of
Lever
Potentiometer
blocks
movement adaptation
blocks movement adaptation
Handle
1
LEV
POI
GLV
CT1
CT3
MAB
P13
CT2
CT4
MCD
P24
Drum
n2
(b)
Item (2)
Drum
n3
(a)
81
71
61
51
41
31
21
11
22
12
21
11
Direction D
Value:
On movement CD
Type/size:
Value:
Item (2)
Direction C
12
22
32
42
52
62
72
82
11
21
31
41
51
61
71
81
Potentiometer
12
22
11
21
Direction A
Adaptation
0
Text:
(b)
Direction D
(a)
36
Ex: 3 notches
Text:
(a)
(c)
24
Direction B
Direction C
Direction D
36 30 24 18 12 6
Text:
Direction B
(b)
12
Direction B
(b)
(a)
Direction C
11
21
12
22
11
21
31
41
51
61
71
81
12
22
32
42
52
62
72
82
Adaptation
Potentiometer
Movement CD
Drum
n4
(c)
Choice of cam carriers (1)
Item (2)
Direction A
Ex: 5 notches
12 18 24 30 36
Ex: 6 notches
21
11
22
12
Direction A
36 30 24 18 12 6
6 12 18 24 30 36
81
71
61
51
41
31
21
11
Movement AB
Adaptation
Potentiometer
82
72
62
52
42
32
22
12
Text:
Drum
n1
(c)
82
72
62
52
42
32
22
12
Potentiometer adaptation
Cross J the position on the scheme
On movement AB
Type/size:
Movement AB
Movement CD
Adaptation
Potentiometer
Item (2)
Lever gate
Sketch and crosshatch the levers field
of movement on the grid
XKD
Legend
Without legend
Blank legend XKB Y1
Legend with specific
engraving, XKD Y1001
(clearly state text on this scheme)
Left-hand operated unit
Right-hand operated unit
Item (2)
b Electrical overlapping of contacts is not possible between the 5th and 6th notches.
b Spring return operation: 2 simultaneous contacts maximum with spring return can be used at 6 and then 4 contacts at each subsequent 6 position.
21
Referencing grid
Controllers
Requirement
A 2 movement controller: hoist-traverse.
Cross type lever gate. Controller conforming to NF E 52-070.
No potentiometer adaptation on movements AB or CD.
Scheme for movement AB hoist
Raise
R4
R3
R2
R1
(Raise)
Left
Lower
L4
L3
L2
L1
Zero
3
Right
RS 2
RS 3
Zero
LS 2
LS 3
(Left)
(Right)
(Lower)
Notes:
Movement AB
The scheme for movement AB requires 7 contacts, therefore, select 4 blocks of 2 contacts.
The only alternative is the selection of either drum n 3 or n 1, depending on the available space.
Movement CD
The space between each notch indicated on the 3 position scheme cannot be adhered to.
Effectively, to obtain 5 contacts, a 2-contact block can be selected (drum n 2), which does not increase the size of the base, together with
2 x 2-contact blocks (drum n 4).
The lever gate will limit the lever travel to 3 notches.
Handle
With zero (centre) position mechanical interlocking
Movement AB hoist
Number of 2-contact blocks
4 blocks
Potentiometer adaptation
Without adaptation nor potentiometer
Movement CD traverse
Number of 2-contact blocks
3 blocks
Potentiometer adaptation
Without adaptation nor potentiometer
Order form:
pages 20 and 21
22
Characteristics:
page 19
Dimensions:
page 41
Controllers
Customer
Company
Customers reference
Editor
Geographical zone
Order N
Reference (use the grid for composing the reference of a controller on page 20)
Lever
Movement AB
Movement CD
No. of
Lever
Potentiometer No. of
Lever
Potentiometer
blocks
movement adaptation
blocks movement adaptation
Handle
XKD F
MOD
Item N
LEV
POI
GLV
CT1
CT3
MAB
P13
CT2
CT4
MCD
P24
XKD
(b)
82
72
62
52
42
32
22
12
81
71
61
51
41
31
21
11
22
12
21
11
Drum
n1
Potentiometer
12
22
32
42
52
62
72
82
Direction A
Adaptation
0
Text:
Direction B
Direction C
Direction D
36 30 24 18 12 6
Direction B
Text:
12
Direction B
24
36
Ex: 3 notches
Text:
(a)
(a)
(c)
Choice of cam carriers (1)
Choice of cam carriers (1)
11
21
31
41
51
61
71
81
12 18 24 30 36
Direction A
Ex: 6 notches
21
11
22
12
Ex: 5 notches
Direction A
36 30 24 18 12 6
6 12 18 24 30 36
81
71
61
51
41
31
21
11
Text:
Movement AB
Adaptation
Potentiometer
Item (2)
Direction C
(c)
Movement AB
12
22
Drum
n3
Direction D
Value:
On movement CD
Type/size:
Value:
(a)
(b)
Potentiometer adaptation
Cross J the position on the scheme
On movement AB
Type/size:
Item (2)
(c)
Item (2)
82
72
62
52
42
32
22
12
Drum
n2
Movement CD
Adaptation
Potentiometer
11
21
(b)
Direction D
(a)
Direction C
11
21
12
22
11
21
31
(b) 41
51
61
71
81
12
22
32
42
52
62
72
82
Adaptation
Potentiometer
Movement CD
Drum
n4
(c)
Choice of cam carriers (1)
Legend
Without legend
Blank legend XKB Y1
Legend with specific
engraving, XKD Y1001
(clearly state text on this scheme)
Left-hand operated unit
Right-hand operated unit
Item (2) of contacts is not possible between the 5th and 6th notches.
b Electrical overlapping
b Spring return operation: 2 simultaneous contacts maximum with spring return can be used at 6 and then 4 contacts at each subsequent 6 position.
23
Presentation
Controllers
XKD Z913
XKD Z914
XKD Z915
XKD Z916
XKD Z917
XKD Z921
XKZ A15
XKD Y1
XKZ A18
12
XKD Y1001
XKD Z15
XKD Z18
XKD Z905
11
XKD Z981
XKD Z982
XKD Z960
XKD Z961
XKD Z950
XKD Z963
XKD Z951
XKD Z964
10
XKD Z952
XKD Z965
XKD Z953
XKD Z966
XKD Z954
XKD Z967
XKD Z955
XKD Z956
XKD Z957
XKD Z958
XKD Z901
XKD Z909
XKD Z902
8
XKD Z983
XES B1011
XKD Z984
ZB2 BE101
ZB2 BE102
24
References
Controllers
Description
Item
Characteristics
Unit reference
XKD Z921
Handles
1
d Not interchangeable between different
models
Simple
With zero (centre) position interlocking
Dead mans type
With built-in flush pushbutton
With built-in projecting pushbutton
XKD
XKD
XKD
XKD
XKD
Z913
Z914
Z915
Z916
Z917
0.060
0.035
0.040
0.050
0.050
11
XKD Z905
0.100
XKD Z909
0.010
XKD
XKD
XKD
XKD
XKD
XKD
XKD
XKD
XKD
Z950
Z951
Z952
Z953
Z954
Z955
Z956
Z957
Z958
0.005
0.005
0.010
0.010
0.020
0.035
0.030
0.040
0.050
Z960
Z961
Z963
Z964
Z965
Z966
Z967
0.005
0.005
0.020
0.005
0.010
0.010
0.010
Bellows
XKD Z913
XKD Z914
XKD Z915
XKD Z917
Weight
kg
0.075
10
Complementary, half-position
Complementary, 1 position
Reversing, for notches 1+ 2 + 3
Acceleration, for notches 2 + 3
Acceleration, for notch 3
Pass cam
Cam for zero position contact
XKD
XKD
XKD
XKD
XKD
XKD
XKD
Scheme contacts
XKD Z901
XKD Z902
XES B1011
0.050
0.050
0.030
Slow break
ZB2 BE102
0.015
ZB2 BE101
0.015
XKD Y1
XKD Y1001
0.035
0.035
XKD Z981
XKD Z982
XKD Z983
XKD Z984
XKZ A15pp, A18pp
XKD Z15pp, Z18pp
See pages 44 and
45
0.120
0.130
0.120
0.130
XKD Z916
N/C, positive
opening
N/O
Legends
12
Blank
With specific engraved text
On end of contact
supports
Directly on mechanical
block
Size
Size
Size
Size
15
18
15
18
25
Presentation
Controllers
109231_33_M
Extremely robust and fully configurable units designed to control heavy hoisting
equipment.
Mainly for use on fixed control stations or seated controller desks type XJC.
3 different controller models:
b XKM A: with variable composition schemes, multidirectional control of 2 movements
by central lever.
b XKM B: with variable composition schemes, control of 1 movement by central
lever.
b XKM C: with variable composition schemes, control of 1 movement by side lever.
Control lever
XKM A and XKM B: length: 200 or 250 mm. Travel in each direction: 36 max.
XKM C: side lever, length 240 mm. Travel in each direction: 54 maximum.
Lever gate
XKM A: universal or specific (must be specified on Order form).
XKM B and XKM C: no lever gate.
End stops
Removable, attached to mechanical block to limit lever travel in 6 steps.
Handle
XKM A and XKM B; 5 versions:
b Simple handle.
b Handle with zero (centre) position mechanical interlock.
b Handle with zero (centre) position mechanical interlock + 1 C/O snap action
contact.
b Dead mans handle with 1 C/O snap action contact.
b Handle with built-in flush or projecting pushbutton + 1 C/O snap action contact.
XKM C: simple handle.
109232_37_M
XKM A
Electrical positions
XKM A and XKM B: 6 positions maximum in each direction.
XKM C: 9 positions maximum in each direction.
Type of lever movement
b Notched positions, with stayput operation.
XKM A and XKM B; 2 versions:
v 6 notch sector in each direction: 6, 12, 18, 24, 30, 36.
v 5 notch sector in each direction: 12, 18, 24, 30, 36.
Note: two different notching forces: Normal: operating lever force: 2 daN. Increased: operating
lever force: 4 daN (for 4 simultaneously operated contacts).
XKM C, 2 versions:
v 9 notch sector maximum in each direction: 6, 12, 18, 24, 30, 36, 42, 48, 54.
v 8 notch sector maximum in each direction: 12, 18, 24, 30, 36, 42, 48, 54.
b Notched positions, with spring return to zero operation.
XKM A, B and C, 2 versions:
v 6 notches maximum in each direction: 6, 12, 18, 24, 30, 36.
v 5 notches maximum in each direction: 12, 18, 24, 30, 36.
d 2 simultaneous contacts maximum with spring return can be used at 6 and then
4 contacts maximum at each subsequent notch.
b Unnotched positions, with spring return to zero operation:
XKM A, B and C: 36 maximum travel in each direction.
d 2 simultaneous contacts maximum with spring return can be used at 6 and then
4 contacts maximum at each subsequent 6 position.
109233_38_M
XKM B
Contacts
24 contacts maximum per movement (2 x 3 blocks of 4 contacts).
2 versions:
v Standard, double-break contacts.
v Double-break contacts with magnetic blow-out.
Cam schemes
24 cams maximum per movement (12 contacts on each side), mounted in groups of 4.
Warning: for technical reasons relating to mounting, the first cam (for contact 13-14)
must be a reversing or zero position cam.
XKM C
Legends
1 for each direction, interchangeable without dismantling the unit.
Material: anodised aluminium, anodic oxidation marking.
Standard markings: FORWARD, REVERSE, RAISE, LOWER, LEFT, RIGHT.
Other markings: to be stated on Order form.
Potentiometer adaptation
2 potentiometers maximum per movement.
Potentiometers mounted at the extremity of the contact supports or directly onto the
faces of the mechanical block.
Order form:
pages 28 and 29
26
Dimensions:
pages 42 and 43
Characteristics
Controllers
Environment
Conformity to standards
Product certifications
Protective treatment
Standard version TC
For storage
For operation
C
C
- 40+ 70 C
- 10+ 70 C
All positions
Operating position
Vibration resistance
Shock resistance
daN
Mechanical durability
(in millions of operating cycles)
Weight
kg
Insulation category
Contact operation
Resistance across terminals
Terminal referencing
Short-circuit protection
Operational power
Conforming to IEC 337-1
Utilisation categories AC-11 and DC-11
Operating rate: 3600 operating cycles/hour
Load factor: 0.5
2
500 V
220 V
0,5
0,2
1
Connection
12/48 V
d.c. supply c
Power broken in W for 3
million operating cycles
Voltage V 24 48 120
o
70 75 75
Double-break contact
block with magnetic
blow-out.
d.c. supply c
Power broken in W for 3
million operating cycles
Voltage V 24 48 120
o
90 100 100
380 V 127 V
10
20
Current (A)
Order form:
pages 28 and 29
Dimensions:
pages 42 and 43
27
Referencing grid
Controllers
Lever
Handle
Contacts No. of
blocks
Lever
movement
Movement CD
(XKM A only)
PotentNo. of
Lever
iometer
blocks
moveadaptation
ment
Potentiometer
adaptation
XKM
Model
2 movement controller (AB + CD)
A
1 movement controller (AB)
B
Control lever
Short: length 200 mm (standard)
1
Long: length 250 mm
2
Handle
Simple (standard model)
With zero (centre) position mechanical interlocking
With zero (centre) position mechanical & electrical interlocking (1 C/O contact)
Dead mans type (1 C/O contact)
With built-in flush pushbutton (1 C/O contact)
With built-in projecting pushbutton (1 C/O contact)
Type of contacts
Block of 4 double-break contacts (standard model)
Block of 4 double-break contacts with magnetic blow-out
1
2
3
4
5
6
1
2
Movement AB
Number of 4-contact blocks
0 blocks
1 block
2 blocks
3 blocks
4 blocks
5 blocks
6 blocks
5 notches (1)
6 notches (2)
5 notches (1)
6 notches (2)
Unnotched positions, with spring return to zero operation (3)
Potentiometer adaptation
Without potentiometer support plate, or potentiometer
With potentiometer support plate only (4) (potentiometer not included)
With potentiometer support plate + potentiometer (5)
0
1
2
3
4
5
6
1
2
3
4
5
6
7
0
1
2
0 blocks
1 block
2 blocks
3 blocks
4 blocks
5 blocks
6 blocks
5 notches (1)
6 notches (2)
0
1
2
3
4
5
6
1
2
3
4
5
6
7
5 notches (1)
6 notches (2)
Unnotched positions, with spring return to zero operation (3)
Potentiometer adaptation
Without adaptation nor potentiometer
0
1
With adaptation only (without potentiometer)
2
With adaptation + potentiometer (5)
(1) 5 mechanical notches (1st notch at 12) (6 electrical positions in each direction). (2) 6 mechanical notches (1st notch at 6) (6 electrical positions in each direction).
(3) Type of lever operation recommended when using a potentiometer. (4) Adaptation including 15 tooth pinion.
(5) Potentiometer type and value to be stated on the Order form, see pages 44 and 45.
28
Order form
Controllers
Customer
Company
Customers reference
Editor
Geographical zone
Order N
Reference (use the grid for composing the reference of a controller on page 28)
Lever
Movement AB
Movement CD (XKM A only)
Handle Type of No. of
Lever
Potentiometer No. of
Lever
Potentiometer
contact blocks movement adaptation
blocks movement adaptation
MOD
LEV
Model
XKM
POI
GLV
CT1
CT3
MAB
P13
CT2
CT4
MCD
P24
XKM
Scheme: viewed from above
Direction D
Direction B
12 18 24 30 36
Direction A
Or
Reversing cam
23 24
13 14
23
13
0 6 12 18 24 30 36
24
14
23
13
36 30 24 18 12 6 0 6 12 18 24 30 36
14
24
34
44
14
24
34
44
14
24
34
44
Adaptation
13
(1)
23
3 1
33
43
13
23
3 2
33
43
13
23
3 3
33
43
Text:
Direction C
13
23
2 1
33
43
13
23
2 2
33
43
13
2 3 23
33
43
(1)
Potentiometer
Adaptation
0
Direction D
24
14
Direction B
Direction C
Direction D
Text:
Direction B
36 30 24 18 12 6
Adaptation
44
34
4 3
24
14
44
34
4 2
24
14
44
34
4 1
24
(1) 14
Ex: 5 notches
Text:
Potentiometer
6 12 18 24 30 36
6 12 18 24 30 36
Ex: 6 notches
Ex: 6 notches
Direction A
Direction A
6 12 18 24 30 36
43
33
23
13
43
33
23
13
43
33
23
13
Item (2)
0 6 12 18 24 30 36
Direction C
Text:
Potentiometer
Value:
Drum
n1
36 30 24 18 12 6
Value:
On movement CD
Type/size:
14
24
34
44
14
24
34
44
14
24
34
44
Drum
n3
Item (2)
Item (2)
43
33
23
13
43
33
23
13
43
33
23
13
Potentiometer adaptation
Cross J the position on the scheme
On movement AB
Type/size:
Movement AB
44
34
24
14
44
34
1 2
24
14
44
34
1 1
24
(1) 14
1 3
Movement AB
Drum
n2
Lever gate
Sketch and crosshatch the levers field
of movement on the grid
Drum
n4
d 2 simultaneous contacts maximum with spring return can be used at 6 and then 4 contacts at each subsequent 6 position.
29
Controllers
Requirement
A 2 movement controller: hoist-long travel.
Universal lever gate, limited to 4 notches on the raise and lower directions (1st notch at 12).
Potentiometer adaptation on movement CD. Potentiometer selected: 4700 , size 15, standard model.
Scheme for movement AB hoist
6
6
1
2
3
4
5
6
1
2
3
4
5
6
(Raise)
(Lower)
(Reverse)
(Forward)
+ Potentiometer
Notes:
Movement AB
Two installation alternatives depending on the required size:
b 2 blocks of 4 contacts, both on the same side of the mechanical block (example shown),
b 1 block of 4 contacts on either side of the mechanical block.
Movement CD
Same installation alternatives as for movement AB.
Two alternatives for potentiometer installation:
b On end of cam carriers and contact supports (example shown).
b Directly on the mechanical block.
XKM
Model
2 movements (AB + CD)
Control lever
Short: length 200 mm (standard)
Handle
Dead mans type with 1 C/O contact
Type of contacts
Standard double-break
Movement AB
Number of 4-contact blocks
2 blocks (i.e. 8 contacts when 6 contacts required)
Type of lever movement
Notched positions, with spring return to zero operation and 5 notch sectors (starting from 12)
Potentiometer
Without adaptation device or potentiometer
Movement CD
Number of 4-contact blocks
2 blocks (i.e. 8 contacts when 6 contacts required)
Type of lever movement
Unnotched positions, with spring return to zero operation
Potentiometer
With potentiometer adaptation device + size 15, 4700 potentiometer
30
Controllers
Customer
Company
Customers reference
Editor
Geographical zone
Order N
Reference (use the grid for composing the reference of a controller on page 28)
Model
Lever
Handle Type of
contact
MOD
LEV
Movement AB
No. of Lever
Potentiometer
blocks movement adaptation
Movement CD
No. of Lever
Potentiometer
blocks movement adaptation
XKM
Item N
POI
GLV
CT1
CT3
MAB
P13
CT2
CT4
MCD
P24
XKM
Scheme: viewed from above
36 30 24 18 12 6
Direction D
Item (2)
14
24
34
44
14
24
34
44
14
24
34
44
Potentiometer
Ex: 5 notches
12 18 24 30 36
12 18 24 30 36
Ex: 6 notches
Direction B
Direction D
Direction C
13
23
2 1
33
43
43
23
2 2
33
43
13
2 1 23
33
43
14
24
34
44
44
24
34
44
14
24
34
44
Adaptation
13
(1)
23
3 1
33
43
13
23
3 2
33
43
13
23
3 3
33
43
Text:
Ex: 5 notches
Text:
Adaptation
Direction C
Direction D
Potentiometer
Movement CD
Item (2)
Text:
36 30 24 18 12 6 0
6 12 18 24 30 36
6 12 18 24 30 36
6 12 18 24 30 36
43
33
23
13
43
33
23
13
43
33
23
13
Potentiometer
Adaptation
44
34
4 3
24
14
44
34
4 2
24
14
44
34
4 1
24
(1) 14
Value:
Ex: 6 notches
Direction A
(1)
Item (2)
Value:
On movement CD
Type/size:
0 6 12 18 24 30 36
Direction C
Text:
Potentiometer adaptation
Cross J the position on the scheme
On movement AB
Type/size:
Item (2)
43
33
23
13
43
33
23
13
43
33
23
13
Drum
n1
44
34
1 3
24
14
44
34
1 2
24
14
44
34
1 1
24
(1) 14
Drum
n3
Movement AB
Potentiometer
Movement AB
Adaptation
Item (2)
Drum
n2
Movement CD
Lever gate
Sketch and crosshatch the levers field
of movement on the grid
Drum
n4
d 2 simultaneous contacts maximum with spring return can be used at 6 and then 4 contacts at each subsequent 6 position.
31
Controllers
Requirement
A single movement controller: hoist.
Scheme for movement AB hoist
6
6
1
2
3
4
5
6
(Raise)
(Lower)
Note:
Movement AB
Two installation alternatives depending on the required size (space in the enclosure or non symmetrical installation):
b 1 to 3 blocks of 4 contacts on each side of the mechanical block,
b 1 to 3 blocks on one side only.
XKM
Model
1 movement controller (AB)
Control lever
Short: length 200 mm (standard)
Handle
Simple (standard model)
Type of contacts
Block of 4 double-break contacts (standard model)
Movement AB
Number of 4-contact blocks
1 block (i.e. 4 contacts)
Type of lever movement
6 notched positions, with spring return to zero operation
Potentiometer
Without potentiometer support plate, or potentiometer
32
Controllers
Customer
Company
Customers reference
Editor
Geographical zone
Order N
Reference (use the grid for composing the reference of a controller on page 28)
Model
Lever
Movement AB
No. of Lever
Potentiometer
blocks movement adaptation
Handle Type of
contact
Movement CD
No. of Lever
Potentiometer
blocks movement adaptation
XKM
Item N
MOD
LEV
POI
GLV
CT1
CT3
MAB
P13
CT2
CT4
MCD
P24
XKM
Scheme: viewed from above
Drum
n1
14
24
34
44
14
24
34
44
14
24
34
44
Ex: 5 notches
Text:
Direction D
Direction C
13
23
2 1
33
43
43
23
2 2
33
43
13
2 1 23
33
43
14
24
34
44
44
24
34
44
14
24
34
44
Adaptation
13
(1)
23
3 1
33
43
13
23
3 2
33
43
13
23
3 3
33
43
Adaptation
Direction C
Text:
Text:
Direction D
Potentiometer
12 18 24 30 36
Ex: 5 notches
Direction B
12 18 24 30 36
Ex: 6 notches
6 12 18 24 30 36
6 12 18 24 30 36
6 12 18 24 30 36
Potentiometer
Movement CD
36 30 24 18 12 6 0
Potentiometer
Adaptation
Item (2)
Ex: 6 notches
Direction A
(1)
Item (2)
Value:
0 6 12 18 24 30 36
Direction C
Text:
Value:
On movement CD
Type/size:
Movement AB
Direction D
Potentiometer adaptation
Cross J the position on the scheme
On movement AB
Type/size:
Item (2)
43
33
23
13
43
33
23
13
43
33
23
13
36 30 24 18 12 6
44
34
4 3
24
14
44
34
4 2
24
14
44
34
4 1
24
(1) 14
Movement AB
Potentiometer
44
34
1 3
24
14
44
34
1 2
24
14
44
34
1 1
24
(1) 14
43
33
23
13
43
33
23
13
43
33
23
13
Drum
n3
Adaptation
Item (2)
Drum
n2
Movement CD
Lever gate
Sketch and crosshatch the levers field
of movement on the grid
Drum
n4
d 2 simultaneous contacts maximum with spring return can be used at 6 and then 4 contacts at each subsequent 6 position.
33
Referencing grid
Controllers
Contacts
Movement AB
No. of
Lever
Potentiometer
blocks
movement adaptation
XKM C
Control lever
Side lever,
position according to diagram below
Position 1
Position 2
Position 3
Position 4
1
2
3
4
3
Type of contacts
Block of 4 double-break contacts (standard model)
Block of 4 double-break contacts with magnetic blow-out
1
2
Movement AB
Number of 4-contact blocks
1 block
2 blocks
3 blocks
Type of lever movement
Notched positions, with stayput
operation
1
2
3
5 notches (1)
6 notches (2)
8 notches (1)
9 notches (2)
Notched positions, with spring return
5 notches (1)
to zero operation
6 notches (2)
Unnotched positions, with spring return to zero operation (3)
Potentiometer adaptation
Without adaptation nor potentiometer
With adaptation (4) only (without potentiometer)
With adaptation (4) + potentiometer (5)
(1) 1st mechanical notch at 12.
(2) 1st mechanical notch at 6.
(3) Type of lever operation recommended when using a potentiometer.
(4) Adaptation including 15 tooth pinion.
(5) Potentiometer type and value to be stated on the Order form, see page 44.
Order form:
page 35
34
Characteristics:
page 27
Dimensions:
pages 42 and 43
1
2
3
4
5
6
7
8
9
0
1
2
Order form
Controllers
Customer
Company
Customers reference
Editor
Geographical zone
Order N
Reference (use the grid for composing the reference of a controller on page 34)
Model
XKM
Lever
Contacts
Movement AB
Number
Lever
of blocks
movement
Potentiometer adaptation
MOD
Item N
LEV
POI
GLV
CTS
MAN
POT
XKM
Potentiometer adaptation
Cross
the required position on the scheme below.
Legend
Without legend
On movement AB
Type/size:
Value:
1 2
1 1
(1)
Item (2)
44
34
24
14
44
34
24
14
44
34
24
14
43
33
23
13
43
33
23
13
43
33
23
13
54 48 42 36 30 24 18 12 6
Direction A
Direction A
0 6 12 18 24 30 36 42 48 54
Direction B
Direction B
Text:
Note: limit of travel
- With standard mounting
potentiometer.
- With spring return to zero operation.
d 2 simultaneous contacts maximum with spring return can be used at 6 and then 4 contacts at each subsequent 6 position.
(1) The 1 st cam must either be a zero position cam or a reversing cam.
(2) Reserved for contact identification in the automation system scheme. It is not possible to mark it on the controller.
35
Controllers
Requirement
A 1 movement (AB), 2 direction controller, fitted with a vertical (upward pointing) lever.
Movement AB:
Installation of 2 blocks of 4 standard double-break contacts.
Lever movement with 6 notches at 6 intervals (1st mechanical notch at 6), with notched cams and stayput angular positions.
No potentiometer.
XKM C
Control lever
Side lever,
position according to diagram below
Position 1
Position 2
Position 3
Position 4
Contacts
Movement AB
No. of
Lever
Potentiometer
blocks
movement adaptation
1
2
3
4
3
Type of contacts
Block of 4 double-break contacts (standard model)
Block of 4 double-break contacts with magnetic blow-out
1
2
Movement AB
Number of 4-contact blocks
1 block
2 blocks
3 blocks
Type of lever movement
Notched positions, with stayput
operation
1
2
3
5 notches (1)
6 notches (2)
8 notches (1)
9 notches (2)
Notched positions, with spring return
5 notches (1)
to zero operation
6 notches (2)
Unnotched positions, with spring return to zero operation (3)
Potentiometer adaptation
Without adaptation nor potentiometer
With adaptation (4) only (without potentiometer)
With adaptation (4) + potentiometer (5)
(1) 1st mechanical notch at 12.
(2) 1st mechanical notch at 6.
(3) Type of lever operation recommended when using a potentiometer.
(4) Adaptation including 15 tooth pinion.
(5) Potentiometer type and value to be stated on the Order form, see page 44.
36
1
2
3
4
5
6
7
8
9
0
1
2
Controllers
Customer
Company
Customers reference
Editor
Geographical zone
Order N
Reference (use the grid for composing the reference of a controller on page 34)
Model
XKM
Lever
Contacts
Movement AB
Number
Lever
of blocks
movement
Potentiometer adaptation
MOD
Item N
LEV
POI
GLV
CTS
MAN
POT
XKM
Potentiometer adaptation
Cross
the required position on the scheme below.
Legend
Without legend
On movement AB
Type/size:
Value:
1 2
1 1
(1)
Item (2)
44
34
24
14
44
34
24
14
44
34
24
14
43
33
23
13
43
33
23
13
43
33
23
13
54 48 42 36 30 24 18 12 6
Direction A
Direction A
0 6 12 18 24 30 36 42 48 54
Direction B
Direction B
Text:
Note: limit of travel
- With standard mounting
potentiometer.
- With spring return to zero operation.
d 2 simultaneous contacts maximum with spring return can be used at 6 and then 4 contacts at each subsequent 6 position.
(1) The 1 st cam must either be a zero position cam or a reversing cam.
(2) Reserved for contact identification in the automation system scheme. It is not possible to mark it on the controller.
37
Presentation
Controllers
XKM A9411
XKM A9412
XKM A9422
XKM A9414
XKM A9424
XKM A9415
XKM A9425
XKM A9416
XKM A9426
XKM A9501
XKM Y1
XKM Y1001
XKM A9101
XKM Y1105
XKM A91011
XKM Y1106
XKM Y1107
XKM A91012
XKM Y1108
XKM A9103
XKM Y1109
XKM A9104
XKM Y1110
XKM A9105
XKM A9106
XKM A9107
XKM A9108
XKM A9109
XKM A9111
XKM A991
XKM A992
XKM A9212
XKM A9214
XKM A9213
XKZ A15
XKM A9215
XKZ A18
XKD Z15
XKD Z18
XES B1011
38
References
Controllers
Description
Item
Characteristics
Unit reference
Bellows
XKM A9501
Weight
kg
0.120
Simple handle
Handles + rods
XKM A9411
XKM A94p4
XKM A94p5
XKM A94 p2
XKM A9411
0.085
XKM A9414
XKM A9424
0.145
0.155
XKM A9412
XKM A9422
0.150
0.160
XKM A9415
XKM A9425
0.140
0.150
XKM A9416
XKM A9426
0.140
0.150
0.115
0.120
0.105
0.205
0.245
0.370
0.400
0.430
0.460
0.505
0.560
Pass cam
Complementary
Overlapping
3 positions
4 positions
5 positions
6 positions
7 positions
8 positions
9 positions
11 positions
XKM
XKM
XKM
XKM
XKM
XKM
XKM
XKM
XKM
XKM
XKM
Blocks of 4 contacts
Double-break
Double-break with magnetic blow-out
XKM A991
XKM A992
0.310
0.335
XES B1011
0.030
Legends
Blank
With specific engraving
(specify text when ordering)
With standard text
Forward
Reverse
Raise
Lower
Left
Right
XKM Y1
XKM Y1001
0.010
0.010
XKM
XKM
XKM
XKM
XKM
XKM
Y1105
Y1106
Y1107
Y1108
Y1109
Y1110
0.010
0.010
0.010
0.010
0.010
0.010
XKM
XKM
XKM
XKM
A9214
A9212
A9215
A9213
0.120
0.130
0.120
0.130
XKM A94 p6
On end of contact
supports
Directly on mechanical
block
Size 15
Size 18
Size 15
Size 18
A9101
A91011
A91012
A9103
A9104
A9105
A9106
A9107
A9108
A9109
A9111
39
Dimensions
Controllers
XKB A, XKB E
28
b2
69
210
b1
28
XKB A,
XKB E
85
b1
129134
129134
b2
75
80
Note: the size 18 potentiometer adaptation on an XKB controller prevents it from being mounted
in an XJP controller station.
4-contact block
92
50
(1)
50
=
15
78,5
92
56
102
50
46
(1)
50
56
46
15
78,5
102
Panel cut-out
thickness 1 to 6 mm
4x6
50
60
50
Presentation:
page 10
40
Characteristics:
page 11
Order form:
pages 13 et 14
Dimensions
Controllers
XKD F
36
101
73
b1
36
135
with short lever
with long lever
b
288
338
b1
181186
236241
XKD F
with 2 contacts
with 2 contacts + spring return to zero
with 4 contacts
with 8 contacts
a1
52
65
a2
90
120
J
83.5
85.5
a3
24.5
26.5
c1
52
65
c2
90
120
c1
64
c2
(1)
XKD F
64
a1
a2
a3
4x7
64
Panel cut-out
thickness 1 to 6 mm
75
size 15 (3 W)
size 18 (4 W)
64
Presentation:
page 18
Characteristics:
page 19
Order form:
page 21
41
Dimensions
Controllers
XKM A
XKM B
136
136
b1
b1
36
36
(1)
(1)
100
64
132
a1
74
74
64
144
68
68
a1
c2
144
64
c1
c1
c2
64
68
74
a1
XKM A, XKM B
a1
b
322
392
b1
d
180 to 185 125
230 to 235 125
XKM A, XKM B
with 4 contacts
with 8 contacts
with 12 contacts
a1
110
140
170
c1
88
118
148
Panel cut-out
thickness 1 to 6 mm
75
64
4x7
64
Presentation:
page 26
42
Characteristics:
page 27
Order form:
pages 28 and 29
size 15 (3 W)
size 18 (4 W)
c2
37.5
44.5
Dimensions (continued)
Controllers
XKM C
54
240
54
162
70
40
(1)
70
68
74
142
a1
XKM C
with 4 contacts
with 8 contacts
with 12 contacts
(1) Fixing by 4 M6 screws.
a2
a1
157
187
217
a2
36 to 41
36 to 41
36 to 41
70
Panel cut-out
thickness 1 to 6 mm
50
4x7
70
Presentation:
page 26
Characteristics:
page 27
Order form:
pages 28 and 29
43
Characteristics,
references,
dimensions,
connection schemes
Mechanical characteristics
Potentiometer type
Size
Conformity to standards
Mounting method
Rotational operation
Function
Operating angle
Mechanical durability
(in millions of operating cycles)
XKZ A15ppp
15
UTE 93265
By the body (synchro type)
Continuous
Linear (1% resolution)
360
3
XKZ A18ppp
18
Electrical characteristics
Centre tap
Dead zone around centre tap point (neutral zone)
Nominal power (Pn)
Connections
4 W at 85 C
References
Resistance value
4700 (2 x 2350)
XKZ Apppp
Availability
Size
Reference
Stock item
Short delivery
15
18
XKZ A15047
XKZ A18047
Weight
kg
0.060
0.060
1000 (2 x 500)
Short delivery
On demand
15
18
XKZ A15010
XKZ A18010
0.060
0.060
2200 (2 x 1100)
Short delivery
On demand
15
18
XKZ A15022
XKZ A18022
0.060
0.060
10,000 (2 x 5000)
Stock item
On demand
15
18
XKZ A15100
XKZ A18100
0.060
0.060
Other values
On demand
On demand
15
18
0.060
0.060
(1) When ordering an XKZ A15000 or XKZ A18000, the total resistance value must be stated.
The other characteristics are the same.
Dimensions
C
6,35
The pinion included with the adaptation simply clamps onto the potentiometer operating shaft
(diameter 6.35 mm, length 16 mm).
XKZ A15ppp
XKZ A18ppp
16
CT
Connection
(CT)
I
150 0 150
44
I = yellow
O = green
C = red
CT = black
a
20
27
36.5
44.45
Characteristics,
references,
dimensions,
connection schemes
Mechanical characteristics
Potentiometer type
Size
Conformity to standards
Mounting method
Rotational operation
Function
Operating angle
Mechanical durability
(in millions of operating cycles)
Electrical characteristics
Centre tap
Dead zone around centre tap point (neutral zone)
Nominal power (Pn)
Connections
References
Potentiometers for controllers XKB
Resistance value
4700 (2 x 2350)
800 (2 x 400)
Availability
Size
Reference
On demand
On demand
15
18
XKB Z1547
XKB Z1847
Weight
kg
0.055
0.065
On demand
On demand
15
18
XKB Z1508
XKB Z1808
0.055
0.065
4700 (2 x 2350)
Stock item
On demand
15
18
XKD Z1547
XKD Z1847
0.055
0.065
800 (2 x 400)
On demand
On demand
15
18
XKD Z1508
XKD Z1808
0.055
0.065
Dimensions
C
6,35
The pinion included with the adaptation simply clamps onto the potentiometer operating shaft
(diameter 6.35 mm, length 16 mm).
16
CT
a
20
27
36.5
44.45
Connection
XKB Z15pp, XKB Z18pp
(CT)
I
40
130
I = yellow
O = green
C = red
CT = black
40
40
130
150
40
150
I = yellow
O = green
C = red
CT = black
45
Presentation
Presentation
The control devices being used in hoisting equipment have played a major role in
their rapid development. Increased speeds, acceleration and deceleration have
considerably improved the performance and capabilities of hoisting equipment, but it
is important to ensure that this advancement does not effect the safety of persons or
material by reducing to a minimum the effort required by the operator, in order to
avoid fatigue.
It is therefore essential that the operator not only has controllers that are easy to
operate, accurate and robust enough for intensive duty hoisting applications (types
XKB, XKD and XKM) but also, that these controllers are located in a zone with
particularly easy access, referred to as the comfort zone.
The controller desks are available in both rotating (1) and fixed versions. For both
versions, a standardised range of enclosures of various widths enables requirements
to be met not only for installation in cabins of heavy hoisting overhead cranes,
where space is not usually restricted, but also in cabins of tower cranes and public
works equipment where space is often very restricted.
46
109229-34_M
Presentation (continued)
Presentation (continued)
Three types of controllers can be fitted into the stations or desks.
b XKB: controller with predefined or variable composition schemes with 2 contacts
in each direction;
This unit is particularly designed for light hoisting equipment or auxiliary functions.
109231_33_M
Note: in order to fulfil the ergonomic requirements of the user, controllers XKM used in control
desks must be fitted with short control levers.
Note: whenever the terms right-hand or left-hand are used in this catalogue, reference is
being made to their positions as shown in the diagram below. It determines the position of the
engraving on the controller legends.
Right-hand
Left-hand
47
Presentation,
references
Presentation
Portable controller stations XJP comprise a yellow, glass-reinforced polyester,
enclosure that can be fitted with 2 controllers type XKB and up to 8 x 22 control
and signalling units.
Degree of protection: IP 54.
Weight:
v Empty station with cable boot: 2 kg.
v Fitted station: approximately 4 kg.
2 models:
b XJP A5: enabling the mounting of controllers XKB fitted with 4-contact blocks per
movement, with or without potentiometers.
b XJP A6: enabling the mounting of controllers XKB fitted with 4-contact blocks per
movement + 1 zero (centre) position contact, without potentiometers.
Carrying device
Either a polyamide harness, adjustable at 60 intervals, or a rigid chest frame with
adjustable harnesses.
Protection device
2 metal loop guards that fix onto each end of the station assure protection and can
also be used as grips.
XJP A5 p3, cable entry from left
Cabling device
Rubber cable boot mounted on side of station, for 10 to 22 mm or 19 to 26 mm
cable, or mounted on the base of the station (left or right-hand side), for 20 mm
cable.
References
Composition of the reference for a portable controller station: type XJP Ap
Model
Cable
boot
Accessories
XJP A
For controllers type XKB with:
4 contacts, with or without potentiometers
4 contacts + 1 zero (centre) position contact, without
potentiometers
Cable boot
Side entry for 10 to 22 mm
cable
Side entry for 19 to 26 mm
cable
Base entry for 20 mm cable
5
6
To left
To right
To left
To right
To left
To right
1
2
3
4
5
6
Accessories
Adjustable harness, alternative directions
Harness and protective metal guards
Chest frame with harnesses
Chest frame and protective metal guards
XJP Z901
XJP Z902
48
XJP Z903
XJP Z922
XJP Z926
0
9
3
4
Spare parts
Description
Characteristics
Reference
Weight
kg
0.720
Chest frame
With harnesses
XJP Z901
Harness
Protective guards
0.350
Cable boots
10 to 22 mm
XJP Z922
0.180
19 to 26 mm
XJP Z926
0.170
Order form
Customer
Company
Customers reference
Editor
Geographical zone
Order N
XJP A
To
To
To
To
To
To
5
6
left
right
left
right
left
right
1
3
2
4
5
6
Accessories
Adjustable harness, alternative directions
Harness and protective metal guards
Chest frame with harnesses
Chest frame and protective metal guards
0
9
3
4
Position and reference of 22 units to be mounted on controller stations type XJP Appp
Cut-outs grid for 22 units
Example of grid usage for 7 x 22 units
30
30
10
11
12
13
14
10
11
12
13
14
40
30
30
For any other type of cut-out, please consult your Regional Sales Office.
Position
Item
Legend
1
2
3
4
5
6
7
8
9
10
11
12
13
14
b Up to 8 control and signalling units can be used if the associated controllers are not fitted with potentiometers.
b Up to 4 control and signalling units can be used if the associated controllers are fitted with potentiometers.
b The controllers XKB are to be ordered using the Order form, see pages 12 and 13.
49
Presentation,
references
XJ9 BA1
The portable controller stations comprise either 1 (XJ9 BA1) or 2 (XJ9 BA2) yellow,
laminated polyester, enclosure(s). Each enclosure can be fitted with a controller type
XKD and control and signalling units.
2 models:
b XJ9 BA1: 1 to 7 22 units or 1 to 5 30 units,
b XJ9 BA2: 1 to 6 22 units or 1 to 4 30 units.
Degree of protection: IP 54.
Weight:
v XJ9 BA1: empty station with cable boot: 3.5 kg.
v XJ9 BA1: fitted station: approximately 7.5 kg.
v XJ9 BA2: empty station with cable boot: 4.5 kg.
v XJ9 BA2: fitted station: approximately 8.5 kg.
Carrying device
b XJ9 BA1: rigid chest frame with adjustable harness.
b XJ9 BA2: adjustable tubular shoulder frame.
Cabling device
Rubber cable boot for 20 mm cable maximum that can be located to allow cable
entry from behind, from the left or from the right of the operator.
References
Description
Portable controller
station with 1 enclosure
for controller XKD (1)
XJ9 BA2
Reference
XJ9 BA1
Weight
kg
3.500
(2)
5 x 30 mm cut-outs
6 x 22 mm cut-outs
Portable controller
station with 2 enclosures
for controller XKD (1)
3
4
2
XJ9 BA2
4.500
(2)
4 x 30 mm cut-outs
2
Spare parts
Description
Carrying devices
XJ9 BZ920
50
Reference
XJ9 BA1
XJ9 BZ911
Weight
kg
XJ9 BA2
XJ9 BZ912
Order form
Company
Customers reference
Editor
Geographical zone
Order N
XJ9 BA1
1 2 3 4 5 6 7
1 2
7 x 22 mm units maximum
Number of identical stations
XJ9 BA2
6 x 22 mm units maximum
4 5
5 x 30 mm units maximum
2
5
4 x 30 mm units maximum
Position and reference of units to be mounted on controller stations type XJ9 BAp
Position
Item
Legend
1
2
3
4
5
6
7
The controllers XKD are to be ordered using the Order form, see pages 20 and 21.
51
Dimensions
100
230
370
682
54
198
150
430
240
XJP A5
XJP A6
a
60
64.5
Presentation:
page 48
Order form:
page 49
52
80
References:
page 48
Dimensions
135
140
395
645
XJ9 BA1
480
258
258
258
255
82,5
464
508
209
605
40
95
82,5
150,5
29
480
Presentation:
page 48
Order form:
page 51
References:
page 50
53
Presentation,
references
Type XJC C
Presentation
The basic fixed controller desk XJC C6 comprises two enclosures, both with forward
raked top panel, fixed to the floor either side of a high comfort seat.
b Paint finish: hammered.
b Weight of each enclosure: 14 kg.
b Degree of protection: IP 54.
High comfort seat
b Helical spring suspension with double-action hydraulic shock absorbers.
b Vertical suspension travel of 100 mm.
b Manual adjustment to suit weight of operator from 50 kg to 120 kg.
b Seat height and rake adjustment of 60 mm.
b Adjustable rake backrest.
b Forward/back adjustment of 160 mm.
b Suspension cover.
b Fold-up armrests with adjustable inclination.
b Adjustable headrest.
b Control levers positioned at front.
b Top quality fabric upholstery (grey/black).
References
Controller desk XJC 6 fitted with high comfort seat
Description
Reference
Right-hand or left-hand
Fixed controller desk
with plain enclosures for
controllers (1) (without panels for
control and signalling units).
XJC C6
Weight (2)
kg
55.000
1 XKD
2 x 10 contacts
+ potentiometers
1 XKM A
2 x 12 contacts
+ potentiometers
1 XKM A
2 x 16 contacts +
potentiometers
Spare parts
Description
Reference
XJC Z926
Weight
kg
27.000
Armrests (pair)
XJC Z906
1.800
Headrest
XJC Z907
1.250
XJC Z908
0.500
(1) Controllers to be ordered separately, see pages 20 and 21, 28 and 29.
(2) Minimum weight. Variable weight depending on equipment fitted.
Dimensions:
page 61
54
Presentation,
references
Presentation
The controller desks XJC D6 and XJC E6 comprise 2 enclosures, both with forward
raked top panels for controllers, positioned either side of a high comfort seat (see
page 54).
b XJC E6: the enclosures and the seat of the controller desk are fixed to the floor.
b XJC D6: the enclosures and the seat of the controller desk are mounted on a
frictional bearing pedestal.
Type
of seat
XJC
Model
Rotating desk, frictional bearing
Fixed desk
Type of seat
High comfort
Enclosure + top panel
assembly (1)
Width of enclosure
250 mm
Enclosure
Right-hand Left-hand
Central unit
angle of
rotation
6
D
E
6
XJC D6
300 mm
360 mm
XJC E6
430 mm
10
10
11
13
19
19
20
21
23
29
30
30
31
33
39
39
40
40
41
43
49
49
50
51
53
55
59
10
19
12
14
10
19
20
22
24
29
30
39
32
34
30
39
40
49
42
44
40
49
50
52
54
56
58
12
13
14
21
22
23
24
31
32
33
41
42
Spare parts
See page 54.
(1) Choice of enclosures, see pages 56 to 59. The left and right enclosures must be the same
width.
Dimensions:
page 61
55
Selection
Right-hand:
code 10
Left-hand:
code 10
Enclosures with standard and maximum capacity cut-outs made by Telemecanique (1)
Right-hand:
code 11
Left-hand:
code 12
Right-hand:
code 13
Left-hand:
code 14
or
1 XKD F (2 x 10 contacts + potentiometers max.)
or
1 XKD F (10 contacts + potentiometer max.)
(1) The left and right enclosures must be the same width.
Presentation:
pages 54 and 55
56
Order form:
page 60
Dimensions:
page 61
Selection
Left-hand:
code 29
or 39 (offset)
Right-hand:
code 20
or 30 (offset)
Left-hand:
code 20
or 30 (offset)
Enclosures with standard and maximum capacity cut-outs made by Telemecanique (1)
Right-hand:
code 21
or 31 (offset)
Left-hand:
code 22
or 32 (offset)
Right-hand:
code 23
or 33 (offset)
Left-hand:
code 24
or 34 (offset)
or
1 XKM B (12 contacts + potentiometer)
or
1 XKM B (12 contacts + potentiometer)
(1) The left and right enclosures must be the same width.
Presentation:
pages 54 and 55
Order form:
page 60
Dimensions:
page 61
57
Selection
Right-hand:
code 49
Left-hand:
code 49
Right-hand:
code 40
Left-hand:
code 40
Enclosures with standard and maximum capacity cut-outs made by Telemecanique (1)
Right-hand:
code 41
Left-hand:
code 42
Right-hand:
code 43
Left-hand:
code 44
or
1 XKD (10 contacts + potentiometer)
+ 1 XKD (2 x 10 contacts + potentiometers)
(1) The left and right enclosures must be the same width.
Presentation:
pages 54 and 55
58
Order form:
page 60
Dimensions:
page 61
Selection
Right-hand:
code 59
Left-hand: Right-hand:
code 58 code 50
Left-hand:
code 50
Enclosures with standard and maximum capacity cut-outs made by Telemecanique (1)
Right-hand:
code 51
Left-hand: Right-hand:
code 52 code 53
Left-hand: Right-hand:
code 54 code 55
Left-hand:
code 56
(2)
or
2 XKD (2 x 10 contacts + 2 potentiometers)
(3)
Presentation:
pages 54 and 55
Order form:
page 60
Dimensions:
page 61
59
Order form
Reference (please use a separate Order form for each desk model required)
Model
Seat
XJC D
XJC E
XJC C
Angle of rotation
Details of control and signalling units mounted on top panel (factory mounted)
Customers reference
Right-hand
Left-hand
Reference (please consult your Regional Sales Office) Reference (please consult your Regional Sales Office)
Body
Head
Legend
Body
Head
Legend
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Accessories
Cross the appropriate box
For High comfort seat
Armrests (pair)
Headrest
Protective cover
Shock absorber
60
Dimensions
XJC C6
430
500
220
430
360
360
300
300
250
250
300 60
60 300
170
17
313
3
9
120 1
780
500
50
280 (1)
280 (2)
304 (1)
460
610
633
XJC E6pppp
430
500
220
360
300
300
250
300
430
360
250
60
60 300
180
17
313
3
9
120 1
780
500
280 (1)
280 (2)
304 (1)
460
633
610
(1) Seat: 4 fixing holes, 6 mm
(2) Forward/back adjustment rail.
XJC D6pppppp
500
300
180
500
780
220
300
225
460
633
61
A worldwide presence
Constantly available
b More than 5 000 points of sale in 130 countries.
b You can be sure to find the range of products that are right for you and which
complies fully with the standards in the country where they are used.
ART. 804921
Simply Smart !
Due to evolution of standards and equipment, the characteristics indicated in texts and images of this
document do not constitute a commitment on our part without confirmation.
Design: Schneider Electric
Photos: Schneider Electric
Printed by:
10 / 2004
DIA4ED2041007EN