Catalogo de Calentadores

IMC-500
Product
Catalog
Engine Heaters
Oil Heaters
Controls
Accessories
KIM HOTSTART...
YOUR ENGINE HEATING
SOLUTION!
Kim Hotstart was established in
1942 with the original patent
for engine coolant heating. We
manufacture engine heating
equipment and accessories that
provide easy starts, reduced fuel
consumption, reduced wear, and
reduced emissions. As a world
wide distributor of electric
heating equipment for gasoline
and diesel engines, Kim
Hotstart has the experience and
expertise to solve your engine
heating problems.
Kim Hotstart Pre-Heaters

Easy Starts
Protects the Environment
Saves warm-up time
Eliminates White Smoke upon start-up
Saves fuel
Reduces idle time
Prolongs battery life
Engine is ready for clean full power

operation
Provides immediate defrosting
Reduces Engine Wear

90% of engine wear is due to low water
jacket temperature
Reduces noise pollution

No high speed idle
Stops destructive condensation

Extends time between overhauls
Tank Style Coolant Heaters That Meet Heating Requirements

For a Wide Range of Engine Sizes and Applications.
Constant circulation of coolant through
the engine achieves even heat
distribution.
Kim Hotstart, the Ultimate in

Engine Pre-heating. Call us
One-piece, heavy-duty, pressure die-cast

aluminum tank with a bolt-on flange
element assembly.
All parts replaceable easy to service.
Most models classified weathertight.
Many models available for Class I, Group
D (Hazardous Locations) applications.
Various voltages and phases available.
CSA C/US and UL C/US approved.
Industrial Lube Oil Heaters and Process Oil Heaters. Multiple

Sizes Available for Every Oil Heating Need.
Reduces engine wear.
Immediate flow of warm oil to critical
engine parts.
Stops destructive condensation and the
forming of sludge in oil.
Warm oil allows easier starts and
prolongs battery life.
Models designed for heating
transmission fluid, hydraulic oil and
diesel fuel.
Low watt density elements assure safe
heating of oils and will not char or coke.
Thermostat control available and
recommended for all models.
Innovative threadless design V-clamp
style mounting adapter available.
2
Battery Warming Pads and Thermal Wraps Improve Cranking

Power in the Coldest Conditions.
Flexible SBR rubber pads are designed
for installation under the battery to heat
from the bottom up.
Blanket-style heaters and pad heaters
are impervious to battery acid and oil.
Pad models for multiple battery
applications available with accessory
cords and thermostat assembly.
Blanket-style warmers provide greater
heat rise than plates or pads.
Engineered to maintain batteries at
80F/27c to ensure full cranking power.
Silicone Hot Pads are Flexible and Easy to Install.

Ideal for oil pans, hydraulic reservoirs,
engine blocks and hydraulic cylinders.
Durable silicone/fiberglass cover resists

abrasion.
Thermostat Controls, Complete Control Systems and Other

Accessories Ensure Proper and Efficient Performance of Kim
Hotstart Heaters.
General purpose, weathertight and
explosion proof thermostats available
for all engine heating, oil heating and
battery heating applications.
Fixed temperature and adjustable.
Oil pressure switches for automatic cutoff of heaters on engine start-up.
Complete control systems for 3 phase
and high voltage engine preheaters
factory assembled in electrical boxes for
ease of installation.
All Direct Immersion Block Heaters Carry CSA C/US

approval and are CE compliant.
Long life Incoloy elements withstand higher
temperatures to reduce element failure.
Reduced heat in terminal connection area.
Resists scale build-up on element surface.
Tensile strength of Incoloy is three times
that of copper, making it much less
susceptible to engine and road vibration.
Available in 120 volt and 240 volt.
The 6ft. power cord and plug carries a
lifetime warranty; standard equipment
on all in-block heaters.
Optional thermostat control and Y
harness available for all Kim-Glo heaters.
3
TABLE OF
CONTENTS
Pages 6 -18
Section 1
Tank Style Coolant Heaters
Weathertight Design
Original Equip. Replacement Heaters
Circulating System with Pump
Pages 20 - 24
Section 2
Tank Style Coolant Heaters
Class 1, Group D for Hazardous Locations
Heater Installation
Guides:
Tank-style Page 40
In-block Page 56
How to Specify an
Engine Heater and
Conversion Charts
Page 58
Industrial
Circulating Systems
Page 16, 17, 59
Pages 26 - 32
Section 3
Industrial Lube Oil Heaters
Lube Oil Heaters with Thermostat
Process Immersion Heaters with
Fixed or Adjustable Thermostat
Pages 34 - 39
Section 4
Temperature Controls
Pressure Switch
Magnetic Contactors
Junction Boxes
Complete Control Systems
Pages 42 - 44
Section 5
Battery Warming Pads and Accessories
Blanket Style Battery Warmers
Silicone Hot Pads
Custom Products
Call for information on:
Battery Chargers
Wiring Harnesses
Air Intake Heaters
Diesel Driven Heating Systems
Other Specialty Products
Pages 46 - 57
Section 6
In-block Direct Immersion Heaters
In-line Coolant Heater
Electrical Cords for In-block Heaters
Thermocords
Flush Mount Kits and Accessories
Section 1
Industrial Tank Style
Coolant Heaters
Small
Tank
Heaters
TPS Model
Single Phase
500-2000 Watts
120V & 240V
Ambient
Above
-20 F
Ambient
Below
-20 F
Kim Hotstart
Model Number
Volts
Watts
Phase
Amps
150
Cubic Inch
or Less
150
Cubic Inch
or Less
TPS051GT8-000
TPS051GT10-000
TPS051GT12-000
TPS052GT8-000
TPS052GT10-000
TPS052GT12-000
120
120
120
240
240
240
500
500
500
500
500
500
1
1
1
1
1
1
4.2
4.2
4.2
2.1
2.1
2.1
80F
100F
120F
80F
100F
120F
100F
120F
140F
100F
120F
140F
200
Cubic Inch
or Less
TPS101GT8-000
TPS101GT10-000
TPS101GT12-000
TPS102GT8-000
TPS102GT10-000
TPS102GT12-000
120
120
120
240
240
240
1000
1000
1000
1000
1000
1000
1
1
1
1
1
1
8.4
8.4
8.4
4.2
4.2
4.2
80F
100F
120F
80F
100F
120F
100F
120F
140F
100F
120F
140F
200 300
Cubic Inch
or Less
TPS151GT8-000
TPS151GT10-000
TPS151GT12-000
TPS152GT8-000
TPS152GT10-000
TPS152GT12-000
120
120
120
240
240
240
1500
1500
1500
1500
1500
1500
1
1
1
1
1
1
12.5
12.5
12.5
6.3
6.3
6.3
80F
100F
120F
80F
100F
120F
100F
120F
140F
100F
120F
140F
300 400
Cubic Inch
or Less
TPS181GT8-000
TPS181GT10-000
TPS181GT12-000
TPS202GT8-000
TPS202GT10-000
TPS202GT12-000
120
120
120
240
240
240
1800
1800
1800
2000
2000
2000
1
1
1
1
1
1
15
15
15
8.3
8.3
8.3
80F
100F
120F
80F
100F
120F
100F
120F
140F
100F
120F
140F
350
Cubic Inch
or Less
350 500
Cubic Inch
or Less
500 700
Cubic Inch
or Less
Thermostat Range
On
Off
Kim Hotstart TPS tank heaters are constructed from a durable, high-impact plastic. Every heater is assembled
with a built-in thermostat and 4foot power cord.
Replacement
Parts
Model
Number
For small tank-style

heaters
Replacement
Tank
Element
O-Ring
Replacement
Element
Replacement
Thermostat
Replacement
Cord
Replacement
Box
Volts Watts
Thermostat
Range
On
Off
Replaceable Parts
T-Stat
Element
Tank
Box
Power
Cord
Element
O-ring
TPS051GT8-000
TPS051GT10-000
TPS051GT12-000
TPS052GT8-000
TPS052GT10-000
TPS052GT12-000
120
120
120
240
240
240
500
500
500
500
500
500
80F
100F
120F
80F
100F
120F
100F
120F
140F
100F
120F
140F
LSU-8
LSU-10
LSU-12
LSU-8
LSU-10
LSU-12
REPS051T8
REPS051T10
REPS051T12
REPS052T8
REPS052T10
REPS052T12
TPS-T
TPS-T
TPS-T
TPS-T
TPS-T
TPS-T
CPS-1
CPS-1
CPS-1
CPS-1
CPS-1
CPS-1
11P48UU
11P48UU
11P48UU
21P48UU
21P48UU
21P48UU
TPS-BOR
TPS-BOR
TPS-BOR
TPS-BOR
TPS-BOR
TPS-BOR
TPS101GT8-000
TPS101GT10-000
TPS101GT12-000
TPS102GT8-000
TPS102GT10-000
TPS102GT12-000
120
120
120
240
240
240
1000
1000
1000
1000
1000
1000
80F
100F
120F
80F
100F
120F
100F
120F
140F
100F
120F
140F
LSU-8
LSU-10
LSU-12
LSU-8
LSU-10
LSU-12
REPS101T8
REPS101T10
REPS101T12
REPS102T8
REPS102T10
REPS102T12
TPS-T
TPS-T
TPS-T
TPS-T
TPS-T
TPS-T
CPS-1
CPS-1
CPS-1
CPS-1
CPS-1
CPS-1
11P48UU
11P48UU
11P48UU
21P48UU
21P48UU
21P48UU
TPS-BOR
TPS-BOR
TPS-BOR
TPS-BOR
TPS-BOR
TPS-BOR
TPS151GT8-000
TPS151GT10-000
TPS151GT12-000
TPS152GT8-000
TPS152GT10-000
TPS152GT12-000
120
120
120
240
240
240
1500
1500
1500
1500
1500
1500
80F
100F
120F
80F
100F
120F
100F
120F
140F
100F
120F
140F
LSU-8
LSU-10
LSU-12
LSU-8
LSU-10
LSU-12
REPS151T8
REPS151T10
REPS151T12
REPS152T8
REPS152T10
REPS152T12
TPS-T
TPS-T
TPS-T
TPS-T
TPS-T
TPS-T
CPS-1
CPS-1
CPS-1
CPS-1
CPS-1
CPS-1
11P48UU
11P48UU
11P48UU
21P48UU
21P48UU
21P48UU
TPS-BOR
TPS-BOR
TPS-BOR
TPS-BOR
TPS-BOR
TPS-BOR
TPS181GT8-000
TPS181GT10-000
TPS181GT12-000
120
120
120
1800 80F 100F LSU-8 REPS181T8 TPS-T CPS-1 12P48UU TPS-BOR

TPS202GT8-000
TPS202GT10-000
TPS202GT12-000
240
240
240

Ambient
Above
-20 F
Ambient
Below
-20 F
Kim Hotstart
Model Number
Volts
Watts
Phase
Amps
Thermostat Range
On
Off
150
Cubic Inch
or Less
150
Cubic Inch
or Less
TPS051GT12-001*
TPS051GT12-A00
TPS052GT12-001*
TPS052GT12-A00
120
120
240
240
500
500
500
500
1
1
1
1
4.2
4.2
2.1
2.1
100F
120F
ADJUSTABLE
100F
120F
ADJUSTABLE
350
Cubic Inch
or Less
200
Cubic Inch
or Less
TPS101GT12-001*
TPS101GT12-A00
TPS102GT12-001*
TPS102GT12-A00
120
120
240
240
1000
1000
1000
1000
1
1
1
1
8.4
8.4
4.2
4.2
100F
120F
ADJUSTABLE
100F
120F
ADJUSTABLE
350 500
Cubic Inch
or Less
200 300
Cubic Inch
or Less
TPS151GT12-001*
TPS151GT12-A00
TPS152GT12-001*
TPS152GT12-A00
120
120
240
240
1500
1500
1500
1500
1
1
1
1
12.5
12.5
6.3
6.3
100F
120F
ADJUSTABLE
100F
120F
ADJUSTABLE
500 700
Cubic Inch
or Less
300 400
Cubic Inch
or Less
TPS181GT12-001*
TPS181GT12-A00
TPS202GT12-001*
TPS202GT12-A00
120
120
240
240
1800
1800
2000
2000
1
1
1
1
15
15
8.3
8.3
100F
120F
ADJUSTABLE
100F
120F
ADJUSTABLE
Small
Tank
Heaters
TPS Model w/in-line
adjustable and remote
thread-in fixed thermostat
Single Phase
500-2000 Watts
120V & 240V
ADJUSTABLE 90-130F
(On differential 20 F)
* Remote thread-in fixed temperature thermostat
In-line thermostat options:

OUTLET HOSEBARB .625 I.D.
Power Y-cord
.25 (4X) Holes
For Mounting
Brackets
6.7
Adj. T-stat
Assembly
7.9
4.25
INLET
HOSEBARB
.625 I.D.
In-Line
Adjustable
Thermostat
Thermostat
Well
1.5
4.6
In-line Thermostat Replaceable Parts

Sensing Unit (fixed T-stat)
LSU-10
Sensing Unit (adjustable T-stat)
RSU90-130
Power Y-cord (fixed T-stat)
TPS-YC1
Thermostat Well (fixed T-stat)
TW2374-1
Adjustable T-stat Assembly
TFTA-5/8HB
(See p.36 for details)
Remote
Thread-in
Fixed
Temperature
Thermostat
Ambient
Above
-29 C
Ambient
Below
-29 C
Kim Hotstart
Model Number
Volts
Watts
Phase
Amps
2.5L
or Less
2.5L
or Less
TPS052GT10-013
240
500
2.1
38C
49C
5.75L
or Less
3L
or Less
TPS102GT10-013
240
1000
4.2
38C
49C
5.75L 8L
or Less
3L 5L
or Less
TPS152GT10-013
240
1500
6.3
38C
49C
8L 11.5L
or Less
5L 6.5L
or Less
TPS202GT10-013
240
2000
8.3
38C
49C
Thermostat Range
On
Off
NEW!!
TPS Heater
w/240v Euro
Shucko Plug
Fixed thermostat
Single Phase
500-2000 Watts
240V
Industrial
Tank
Heaters
Ambient
Above
-20 F
Ambient
Below
-20 F
(Conduit Connection)
350 500
Cubic Inch
or Less
200 300
Cubic Inch
or Less
1500 - 5000 watt

Weathertight
Single Phase
500 600
Cubic Inch
or Less
300 400
Cubic Inch
or Less
600 800
Cubic Inch
or Less
400 500
Cubic Inch
or Less
800 1000
Cubic Inch
or Less
500 600
Cubic Inch
or Less
1000 1350
Cubic Inch
or Less
600 800
Cubic Inch
or Less
CB Model without
thermostat.
CB Model assembled with

thermostat.
1350 1650 800 1000

Cubic Inch
Cubic Inch
or Less
or Less
Model Number
without
Thermostat
CB115100-000
CB115800-000
CB115200-000
CB115700-000
CB115300-000
CB115400-000
CB120100-000
CB120800-000
CB120200-000
CB120300-000
CB120400-000
CB125100-000
CB125800-000
CB125200-000
CB125700-000
CB125300-000
CB125400-000
CL130100-100
CL130800-100
CL130200-100
CL130700-100
CL130300-100
CL130400-100
CL140800-100
CL140200-100
CL140700-100
CL140300-100
CL140400-100
CL150800-100
CL150200-100
CL150700-100
CL150300-100
CL150400-100
Model Number
with Thermostat
(see chart 1)
CB1151XX-000
CB1158XX-000
CB1152XX-000
CB1157XX-000
CB1153XX-000
CB1154XX-000
CB1201XX-000
CB1208XX-000
CB1202XX-000
CB1203XX-000
CB1204XX-000
CB1251XX-000
CB1258XX-000
CB1252XX-000
CB1257XX-000
CB1253XX-000
CB1254XX-000
CL1301XX-100
CL1308XX-100
CL1302XX-100
CL1307XX-100
CL1303XX-100
CL1304XX-100
CL1408XX-100
CL1402XX-100
CL1407XX-100
CL1403XX-100
CL1404XX-100
CL1508XX-100
CL1502XX-100
CL1507XX-100
CL1503XX-100
CL1504XX-100
Volts Watts Phase Amps Fig.*

No.
120
208
240
277
380
480
120
208
240
380
480
120
208
240
277
380
480
120
208
240
277
380
480
208
240
277
380
480
208
240
277
380
480
1500
1500
1500
1500
1500
1500
2000
2000
2000
2000
2000
2500
2500
2500
2500
2500
2500
3000
3000
3000
3000
3000
3000
4000
4000
4000
4000
4000
5000
5000
5000
5000
5000
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
12.5
7.2
6.3
5.4
3.9
3.1
16.7
9.6
8.3
5.3
4.2
20.8
12.0
10.4
9.0
6.6
5.2
25.0
14.4
12.5
10.8
7.9
6.3
19.2
16.7
14.4
10.5
8.3
24.0
20.8
18.1
13.2
10.4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
*Figure Number refers to technical drawings of heaters located on page 14.
CL Model without
thermostat.
INSTALLATION TIPS
If you require a 1 NPT female thread on the
thermostat intake, a coupler is available. Also, for the
use of 3/4 or 1 ID heater hose, hose barb adapters
are available. See below.
Part Number
CL Model assembled
with thermostat.
Description
HB-1
1 NPT to 1 hose barb adapter.

Installs in 1 NPT female inlet or
outlet of the heater.
HB-3/4
1 NPT to 3/4 hose barb adapter.

HB-C
1NPT x 1NPT aluminum coupler.

Installs on 1NPT inlet to T-Stat and
allows the addition of HB-1 or HB-3/4.
HB-K3/4
Kit contains (2) HB-3/4 and (1) HB-C
HB-K1
Kit contains (2) HB-1 and (1) HB-C
CHART 1
HEATERS WITH THERMOSTATS
To specify temperature range of thermostat, insert
numerical code from chart in place of the XX in model
number.
Example:
Desired Temperature Range 100 - 120F
Catalog Number: Model CB1151XX-000
Order as:
Model CB115110-000
All heaters TEMPERATURE RANGE NUMERICAL
over 277v
CODE
ON
OFF
and all 3
units must
60F
80F
06
use a control
80F
100F
08
box
100F
120F
10
120F
140F
12
See Control
140F
160F
14
Systems
page 38
Adjustable 90 - 130F
A3
Model Number
Volts
Watts
CB115100-000
CB115800-000
CB115200-000
CB115700-000
CB115300-000
CB115400-000
120
208
240
277
380
480
CB120100-000
CB120800-000
CB120200-000
CB120300-000
CB120400-000
Replaceable Parts
Element Mounting Check
Box
O-ring
Kit
Valve
RTBCB
TMM-OR
FK2
RV-M
RTBCB
TMM-OR
FK2
RV-M
RTBCB
TMM-OR
FK2
RV-M
RTBCB
TMM-OR
FK2
RV-M
RTBCB
TMM-OR
FK2
RV-M
RTBCB
TMM-OR
FK2
RV-M
Element
Tank
1500
1500
1500
1500
1500
1500
RECB1151
RECB1158
RECB1152
RECB1157
RECB1153
RECB1154
RTB
RTB
RTB
RTB
RTB
RTB
120
208
240
380
480
2000
2000
2000
2000
2000
RECB1201
RECB1208
RECB1202
RECB1203
RECB1204
RTB
RTB
RTB
RTB
RTB
RTBCB
RTBCB
RTBCB
RTBCB
RTBCB
TMM-OR
TMM-OR
TMM-OR
TMM-OR
TMM-OR
FK2
FK2
FK2
FK2
FK2
RV-M
RV-M
RV-M
RV-M
RV-M
CB125100-000
CB125800-000
CB125200-000
CB125700-000
CB125300-000
CB125400-000
CL130100-100
CL130800-100
CL130200-100
CL130700-100
CL130300-100
CL130400-100
CL140800-100
CL140200-100
CL140700-100
CL140300-100
CL140400-100
120
208
240
277
380
480
120
208
240
277
380
480
208
240
277
380
480
2500
2500
2500
2500
2500
2500
3000
3000
3000
3000
3000
3000
4000
4000
4000
4000
4000
RECB1251
RECB1258
RECB1252
RECB1257
RECB1253
RECB1254
RECL1301-100
RECL1308-100
RECL1302-100
RECL1307-100
RECL1303-100
RECL1304-100
RECL1408-100
RECL1402-100
RECL1407-100
RECL1403-100
RECL1404-100
RTB
RTB
RTB
RTB
RTB
RTB
RTL
RTL
RTL
RTL
RTL
RTL
RTL
RTL
RTL
RTL
RTL
RTBCB
RTBCB
RTBCB
RTBCB
RTBCB
RTBCB
RTBCL-100
RTBCL-100
RTBCL-100
RTBCL-100
RTBCL-100
RTBCL-100
RTBCL-100
RTBCL-100
RTBCL-100
RTBCL-100
RTBCL-100
TMM-OR
TMM-OR
TMM-OR
TMM-OR
TMM-OR
TMM-OR
TML-OR
TML-OR
TML-OR
TML-OR
TML-OR
TML-OR
TML-OR
TML-OR
TML-OR
TML-OR
TML-OR
FK2
FK2
FK2
FK2
FK2
FK2
FK6
FK6
FK6
FK6
FK6
FK6
FK6
FK6
FK6
FK6
FK6
RV-M
RV-M
RV-M
RV-M
RV-M
RV-M
RV-M
RV-M
RV-M
RV-M
RV-M
RV-M
RV-M
RV-M
RV-M
RV-M
RV-M
CL150800-100
CL150200-100
CL150700-100
CL150300-100
CL150400-100
208
240
277
380
480
5000
5000
5000
5000
5000
RECL1508-100
RECL1502-100
RECL1507-100
RECL1503-100
RECL1504-100
RTL
RTL
RTL
RTL
RTL
RTBCL-100
RTBCL-100
RTBCL-100
RTBCL-100
RTBCL-100
TML-OR
TML-OR
TML-OR
TML-OR
TML-OR
FK6
FK6
FK6
FK6
FK6
RV-M
RV-M
RV-M
RV-M
RV-M
Replacement
Parts
For tank-style heaters
shown on page 8
CB Heater
w/thermostat assembly
Replacement
Thermostat
Replacement
Tank
Check Valve
Element
O-Ring
Mounting
Kit
Replacement
Element
Mounting
Kit
Replacement
Box
Replacement
Tank
Element
O-Ring
CL Heater
Heaters with Thermostats

Temperature
Thermostat
Range
Replacement
ON
OFF
60F
80F
100F
120F
140F
80F
100F
120F
140F
160F
RSU6
RSU8
RSU10
RSU12
RSU14
RSU90-130
Industrial
Tank
Heaters
(With Power Cord)
1500 - 4000 watt
Weathertight
Single Phase
SB Models include hi-limit thermostats

and carry CSA-C/US approval.
SB Model with power cord;

no thermostat
Ambient
Above
-20 F
Ambient
Below
-20 F
Model Number
without
Thermostat
Model Number
with Thermostat
(see chart 1)
350 500
Cubic Inch
or Less
200 300
Cubic Inch
or Less
SB115100-000
SB115800-000
SB115200-000
SB115700-000
SB1151XX-000
SB1158XX-000
SB1152XX-000
SB1157XX-000
120
208
240
277
1500
1500
1500
1500
1
1
1
1
12.5
7.2
6.3
5.4
2
2
2
2
500 600
Cubic Inch
or Less
300 400
Cubic Inch
or Less
SB120100-000
SB120800-000
SB120200-000
SB1201XX-000
SB1208XX-000
SB1202XX-000
120
208
240
2000
2000
2000
1
1
1
16.7
9.6
8.3
2
2
2
600 800
Cubic Inch
or Less
400 500
Cubic Inch
or Less
SB122100-000
SB125800-000
SB125200-000
SB125700-000
SB1221XX-000
SB1258XX-000
SB1252XX-000
SB1257XX-000
120
208
240
277
2250
2500
2500
2500
1
1
1
1
18.8
12.0
10.4
9.0
2
2
2
2
800 1000 500 600

Cubic Inch Cubic Inch
or Less
or Less
SL130100-000
SL130800-000
SL130200-000
SL130700-000
SL1308XX-000
SL1302XX-000
SL1307XX-000
120
208
240
277
3000
3000
3000
3000
1
1
1
1
25.0
14.4
12.5
10.8
4
4
4
4
SL140800-000
SL140200-000
SL140700-000
SL1408XX-000
SL1402XX-000
SL1407XX-000
208
240
277
4000
4000
4000
1
1
1
19.2
16.7
14.4
4
4
4
1000
1350
Cubic Inch
or Less
600 800
Cubic Inch
or Less
Volts Watts Phase Amps
Fig.*
No.

All 208v, 277v and 3000w/120v models come with cord only - no plug.
SB Model with thermostat

and power cord
SL Model with power cord;

no thermostat.
SL Model with thermostat

and power cord.
10
INSTALLATION TIPS
Part Number
Description
HB-1

HB-3/4

HB-C

HB-K3/4
HB-K1
CHART 1
number.
Example:
Catalog Number: Model SB1151XX-000
Order as:
Model SB115110-000
TEMPERATURE RANGE NUMERICAL
CODE
ON
OFF
60F
80F
100F
120F
140F
80F
100F
120F
140F
160F
06
08
10
12
14
Replaceable Parts
Model
Number
Volts Watts
SB115100-000
SB115800-000
SB115200-000
SB115700-000
120
208
240
277
RESB1151
RESB1158
RESB1152
RESB1157
RTBSB
RTBSB
RTBSB
RTBSB
Power Cord Element Mount Check

Kit Valve
w/T-stat plug* O-ring
RHS1-16
RHS-16
RHS2-16
RHS-16
TMM-OR
TMM-OR
TMM-OR
TMM-OR
FK2
FK2
FK2
FK2
RV-M
RV-M
RV-M
RV-M
SB120100-000 120
SB120800-000 208
SB120200-000 240
2000 RESB1201 RTB RTBSB RTHC1-14

2000 RESB1208 RTB RTBSB RTHC-16
2000 RESB1202 RTB RTBSB RTHC2-16
RHS1-14
RHS-16
RHS2-16
TMM-OR
TMM-OR
TMM-OR
FK2
FK2
FK2
RV-M
RV-M
RV-M
SB122100-000
SB125800-000
SB125200-000
SB125700-000
120
208
240
277
2250
2500
2500
2500
RESB1221
RECB1258
RECB1252
RECB1257
RTB
RTB
RTB
RTB
RTBSB
RTBSB
RTBSB
RTBSB
RTHC1-14
RTHC-16
RTHC2-16
RTHC-16
RHS1-14
RHS-16
RHS2-16
RHS-16
TMM-OR
TMM-OR
TMM-OR
TMM-OR
FK2
FK2
FK2
FK2
RV-M
RV-M
RV-M
RV-M
SL130100-000
SL130800-000
SL130200-000
SL130700-000
120
208
240
277
3000
3000
3000
3000
RESL1301
RESL1308
RESL1302
RESL1307
RTL
RTL
RTL
RTL
RTBSL
N/A
RTBSL RTHC-16
RTBSL RTHC2-16
RTBSL RTHC-16
N/A
RHS-16
RHS2-16
RHS-16
TML-OR
TML-OR
TML-OR
TML-OR
FK6
FK6
FK6
FK6
RV-M
RV-M
RV-M
RV-M
RTL RTBSL RTHC-14

RTL RTBSL RTHC2-16
RTL RTBSL RTHC-16
RHS-14
RHS2-14
RHS-16
TML-OR
TML-OR
TML-OR
FK6
FK6
FK6
RV-M
RV-M
RV-M
4000 RESL1408
4000 RESL1402
4000 RESL1407
RTB
RTB
RTB
RTB
Power
Cord
RTHC1-16
RTHC-16
RTHC2-16
RTHC-16
SL140800-000 208
SL140200-000 240
SL140700-000 277
1500
1500
1500
1500
Element Tank Box
Replacement
Parts
shown on page 10
*Order this replacement cord if original heater is configured with a thermostat assembly.
Replacement
Thermostat
SB Heater
Check Valve
Replacement
Cord
Mounting
Kit
Replacement
Thermostat
Replacement
Tank
Replacement
Element
Check Valve
Element
O-Ring
Replacement
Cord
Replacement
Box
Mounting
Kit
Replacement
Tank
Replacement
Element
Element
O-Ring
Replacement
Box
SL Heater

Temperature
Thermostat
Range
Replacement
ON
OFF
60F
80F
100F
120F
140F
80F
100F
120F
140F
160F
RSU6
RSU8
RSU10
RSU12
RSU14
RSU90-130
11
Industrial
Tank
Heaters
1500 - 5000 watt
Weathertight
Three Phase
WL Model without thermostat
WL Model with thermostat
Ambient
Above
-20 F
Ambient
Below
-20 F
Model Number
without
Thermostat
Model Number
with Thermostat
(see chart 1)
Volts
Watts
500 Cubic
Inch
or Less
300 Cubic
Inch
or Less
WL315800-000
WL315200-000
WL315400-000
WL3158XX-000
WL3152XX-000
WL3154XX-000
208
240
480
1500
1500
1500
3
3
3
4.2
3.6
1.8
5
5
5
500 600
Cubic Inch
or Less
300 400
Cubic Inch
or Less
WL320800-000
WL320200-000
WL320300-000
WL320400-000
WL320500-000
WL3208XX-000
WL3202XX-000
WL3203XX-000
WL3204XX-000
WL3205XX-000
208
240
380
480
575
2000
2000
2000
2000
2000
3
3
3
3
3
5.6
4.8
3.0
2.4
2.0
5
5
5
5
5
600 800
Cubic Inch
or Less
400 500
Cubic Inch
or Less
WL325800-000
WL325200-000
WL325300-000
WL325400-000
WL325500-000
WL3258XX-000
WL3252XX-000
WL3253XX-000
WL3254XX-000
WL3255XX-000
208
240
380
480
575
2500
2500
2500
2500
2500
3
3
3
3
3
6.9
6.0
3.8
3.0
2.5
5
5
5
5
5
800 1000
Cubic Inch
or Less
500 600
Cubic Inch
or Less
WL330800-000
WL330200-000
WL330300-000
WL330400-000
WL330500-000
WL3308XX-000
WL3302XX-000
WL3303XX-000
WL3304XX-000
WL3305XX-000
208
240
380
480
575
3000
3000
3000
3000
3000
3
3
3
3
3
8.3
7.2
4.6
3.6
3.0
5
5
5
5
5
1000 1350
Cubic Inch
or Less
600 800
Cubic Inch
or Less
WL340800-000
WL340200-000
WL340300-000
WL340400-000
WL340500-000
WL3408XX-000
WL3402XX-000
WL3403XX-000
WL3404XX-000
WL3405XX-000
208
240
380
480
575
4000
4000
4000
4000
4000
3
3
3
3
3
11.1
9.6
6.1
4.8
4.0
5
5
5
5
5
1350 1650 800 1000

Cubic
Cubic
Inch
Inch
or Less
or Less
WL350800-000
WL350200-000
WL350300-000
WL350400-000
WL350500-000
WL3508XX-000
WL3502XX-000
WL3503XX-000
WL3504XX-000
WL3505XX-000
208
240
380
480
575
5000
5000
5000
5000
5000
3
3
3
3
3
13.9
12.0
7.6
6.0
5.0
5
5
5
5
5
Amp Fig.*
No.
INSTALLATION TIPS
Part Number
12
Description
HB-1

HB-3/4

HB-C

HB-K3/4
HB-K1
CHART 1
number.
Example:
Catalog Number: Model WL3152XX-000
Order as:
Model WL315210-000
over 277v
CODE
ON
OFF
and all 3
units must
60F
80F
06
use a control
80F
100F
08
box
100F
120F
10
120F
140F
12
See Control
140F
160F
14
Systems
page 38
A3
Replaceable Parts
Model Number
Volts
Watts
WL315800-000
WL315200-000
WL315400-000
208
240
480
WL320800-000
WL320200-000
WL320300-000
WL320400-000
WL320500-000
Element
Tank
Element
O-ring
Mounting
Kit
Check
Valve
1500
1500
1500
E01583W-15NT-00
E01523W-15NT-00
E01543W-15NT-00
RTL
RTL
RTL
TML-OR
TML-OR
TML-OR
FK6
FK6
FK6
RV-M
RV-M
RV-M
208
240
380
480
575
2000
2000
2000
2000
2000
E02083W-25NT-00
E02023W-25NT-00
E02033W-25NT-00
E02043W-25NT-00
E02053W-25NT-00
RTL
RTL
RTL
RTL
RTL
TML-OR
TML-OR
TML-OR
TML-OR
TML-OR
FK6
FK6
FK6
FK6
FK6
RV-M
RV-M
RV-M
RV-M
RV-M
WL325800-000
WL325200-000
WL325300-000
WL325400-000
WL325500-000
208
240
380
480
575
2500
2500
2500
2500
2500
E02583W-30NT-00
E02523W-30NT-00
E02533W-30NT-00
E02543W-30NT-00
E02553W-30NT-00
RTL
RTL
RTL
RTL
RTL
TML-OR
TML-OR
TML-OR
TML-OR
TML-OR
FK6
FK6
FK6
FK6
FK6
RV-M
RV-M
RV-M
RV-M
RV-M
WL330800-000
WL330200-000
WL330300-000
WL330400-000
WL330500-000
208
240
380
480
575
3000
3000
3000
3000
3000
E03083W-30NT-00
E03023W-30NT-00
E03033W-30NT-00
E03043W-30NT-00
E03053W-30NT-00
RTL
RTL
RTL
RTL
RTL
TML-OR
TML-OR
TML-OR
TML-OR
TML-OR
FK6
FK6
FK6
FK6
FK6
RV-M
RV-M
RV-M
RV-M
RV-M
WL340800-000
WL340200-000
WL340300-000
WL340400-000
WL340500-000
208
240
380
480
575
4000
4000
4000
4000
4000
E04083W-50NT-00
E04023W-50NT-00
E04033W-50NT-00
E04043W-50NT-00
E04053W-50NT-00
RTL
RTL
RTL
RTL
RTL
TML-OR
TML-OR
TML-OR
TML-OR
TML-OR
FK6
FK6
FK6
FK6
FK6
RV-M
RV-M
RV-M
RV-M
RV-M
WL350800-000
WL350200-000
WL350300-000
WL350400-000
WL350500-000
208
240
380
480
575
5000
5000
5000
5000
5000
E05083W-50NT-00
E05023W-50NT-00
E05033W-50NT-00
E05043W-50NT-00
E05053W-50NT-00
RTL
RTL
RTL
RTL
RTL
TML-OR
TML-OR
TML-OR
TML-OR
TML-OR
FK6
FK6
FK6
FK6
FK6
RV-M
RV-M
RV-M
RV-M
RV-M
Replacement
Parts
shown on page 12
Replacement
Thermostat
WL Heater
Check Valve
Element
O-Ring
Mounting
Kit
Replacement
Tank
Replacement
Element

Temperature
Thermostat
Range
Replacement
ON
OFF
60F
80F
100F
120F
140F
80F
100F
120F
140F
160F
RSU6
RSU8
RSU10
RSU12
RSU14
RSU90-130
13
Technical
Drawings
all dimensions in inches
CB Style Heater without thermostat (pg. 8-9)
16.17
1"NPT Female
Outlet
5.75
FIGURE 1
CB Style Heater with thermostat (pg. 8-9)

20.73
4.06
3.85
1"NPT Female
Outlet
5.75
4.90
3.85
5.26
3.75
4.35
1"NPT Male
Inlet
1"NPT Female
Inlet
SB Style Heater without thermostat (pg. 10-11)
4.00
17.20
1"NPT Female
Outlet
5.75
FIGURE 2
SB Style Heater with thermostat (pg. 10-11)

21.67
8.43
4.06
4.90
5.75
1"NPT Female
Outlet
4.90
4.06
3.13
2.48
3.75
4.35
1"NPT Female
Inlet
4.39
1"NPT Male
Inlet
CL Style Heater without thermostat (pg. 8-9)
FIGURE 3
CL Style Heater with thermostat (pg. 8-9)

6.2
23.8
19.48
13.88
ADJUSTABLE
18.2
1" NPT Female

Outlet
5.25
4.25
ADJUSTABLE
2.6
1" NPT Female

Outlet
2.5
6.4
2.5
5.0
7.2
1"NPT Female
Inlet
1"NPT Male
Inlet
SL Style Heater without thermostat (pg. 10-11)

5.25
17.9
13.88
ADJUSTABLE
FIGURE 4
1" NPT
Female
Outlet
SL Style Heater with thermostat (pg. 10-11)

23.17
18.08
ADJUSTABLE
4.21
1" NPT
Female
Outlet
5.25
2.5
2.5
5.0
1"NPT Male
Inlet
1"NPT Female
Inlet
WL Style Heater without thermostat (pg. 12-13)

18.87
13.88
ADJUSTABLE
FIGURE 5
23.0
ADJUSTABLE
8.1
1" NPT
Female
Outlet
5.5
6.2
5.0
14
WL Style Heater with thermostat (pg. 12-13)
18.0
5.25
4.21
1" NPT
Female
Outlet
2.5
1"NPT Female
Inlet
5.3
5.0
1"NPT Male
Inlet
Large NEMA 4 enclosure with 1/2 and 3/4 knockouts.

Rubber insulating sleeve around tank.
Internal adjustable thermostat. Adjustable setpoints from 70F - 210F.
Incoloy sheath elements.
Four wattage/voltage options. Three corresponding to Caterpillar part numbers.
Vertical mount only.
Industrial
Tank
Heaters
Original Equipment
Replacement Heaters
For Original Equipment Replacement:

Two 5 stainless steel worm-drive clamps are included to mount heater
to existing bracket.
For New Installations:
U-bolt mounting brackets are available. Order kit part number: FK9.
Kim Hotstart
Part Number
Caterpillar
Part Number
Wattage
Voltage
Pre-wired at
Assembly
Replacement
Element
CL130DA2-000
7E-6247
3kw
120/240 VAC
120V
RECL130D
CL160EA2-000
7E-6248*
6kw
240/480 VAC
240V
RECL160E
CL160CA2-000
7E-6249
6kw
120 VAC
2-120V Circuits
RECL160C
CL140EA2-000
4kw
240/480 VAC
240V
RECL140E
* Part Number changed to 2006504

Adjustable Thermostat
Configuration
CSA and UL approved
Heater
Orientation
Thermostat
Temperature Setting
Adjustment
(70F - 210F)
15
Forced
Circulating
Heating
System
With 10 GPM Pump
CSS Model
For Engines From 1000
to 5000 CID
These systems have proven to
be a superior method of
preheating engines that
normally require the use of
two thermosiphon heaters.
Forced circulation offers
many benefits over
thermosiphon units.
Reduced electrical
consumption
Universal mounting for varied

mounting configuration.
Small, compact design for easy

installation.
65F to 140F adjustable thermostat.
24VDC Control
On/Off switch for manual control.
Shipping weight, 70lbs
Ambient
Ambient
Below 32F/0C Above 32F/0C
750
TO
1500
Cubic Inch
or Less
1500
TO
2500
Cubic Inch
or Less
2500
TO
3000
Cubic Inch
or Less
MODEL
NUMBER
KW
VOLTS
Total
Amps
GPM
1000
TO
2000
Cubic Inch
or Less
CSS10408-000
CSS10402-000
CSS10404-000
CSS30402-000
CSS30404-000
4
4
4
4
4
208
240
480
240
480
1
1
1
3
3
21
18
10
11
6
10
10
10
10
10
2000
TO
3000
Cubic Inch
or Less
CSS10608-000
CSS10602-000
CSS10604-000
CSS30608-000
CSS30602-000
CSS30603-000
CSS30604-000
6
6
6
6
6
6
6
208
240
480
208
240
380
480
1
1
1
3
3
3
3
30
26
14
18
16
11
9
10
10
10
10
10
10
10
3000
TO
4000
Cubic Inch
or Less
CSS10908-000
CSS10902-000
CSS10904-000
CSS30908-000
CSS30902-000
CSS30903-000
CSS30904-000
9
9
9
9
9
9
9
208
240
480
208
240
380
480
1
1
1
3
3
3
3
45
39
20
26
23
15
12
10
10
10
10
10
10
10
4000
TO
5000
Cubic Inch
or Less
CSS11208-000
CSS11202-000
CSS11204-000
CSS31208-000
CSS31202-000
CSS31203-000
CSS31204-000
12
12
12
12
12
12
12
208
240
480
208
240
380
480
1
1
1
3
3
3
3
59
51
26
35
30
20
16
10
10
10
10
10
10
10
Even heating over entire

cooling system
Reduced temperature at
outlet extends hose life
Longer heating element life
Control circuitry pre-wired for
easy installation
3000
TO
4000
Cubic Inch
or Less
Other voltages available. Consult the factory.
The Solid State Adjustable thermostat provides 5 incremental settings between 65 and
140F. All CSS models come complete with manual controls but can operate automatically
by supplying a 24 Volt DC signal to the provided contacts.
Field testing has shown substantial energy savings in comparison to traditional
thermosiphon heating methods.
16
System
Drawings
Main Power In
Inlet
1" NPT
CSS Model Dimensions

18.25
14.25 MTG
Outlet
1"NPT
1.00
9.00 MTG
25.50
View for reference only.

DO NOT mount in this position.
6.60 REF
2.60 REF
Typical Single Phase Wiring Diagram

User supplied
circuit breaker
L3
Main
Power In
L1
Equip. ground must

be grounded
1A. Fuse
C1
Magnetic
Contactor
A
24VDC
C2
Contact
N/C C2
ON/OFF Switch
Power Indicator Light
Heating Element
TCR
Hi-Limit
Thermostat
Thermistor
Element
Contactor Coil
C1
N/C
Snubber
Coolant Pump
P
17
Section 2
Industrial Tank Style
Coolant Heaters
Hazardous Location
19
Industrial
Tank Heaters
Ambient
Above
-20 F
1500 - 5000 watt

Hazardous Location
Single Phase
500 Cubic
Inch
or Less
300 Cubic
Inch
or Less
500 - 600
Cubic Inch
or Less
300 - 400
Cubic Inch
or Less
600 - 800
Cubic Inch
or Less
400 - 500
Cubic Inch
or Less
EE Model without thermostat.
800 - 1000
Cubic Inch
or Less
Ambient
Below
-20 F
500 - 600
Cubic Inch
or Less
1000 - 1350
Cubic Inch
or Less
600 - 800
Cubic Inch
or Less
1350 - 1650
Cubic
Inch
or Less
800 - 1000
Cubic
Inch
or Less
EE Model assembled with

thermostat.
Model Number
without
Thermostat
Fig.*
No.
Model Number
with Thermostat
(see chart 1)
EE115100-000
EE115800-000
EE115200-000
EE115700-000
EE115300-000
EE115400-000
EE115500-000
EE120100-000
EE120800-000
EE120200-000
EE120300-000
EE120400-000
EE120500-000
EE125100-000
EE125800-000
EE125200-000
EE125700-000
EE125300-000
EE125400-000
EE125500-000
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
EE1151XX-000
EE1158XX-000
EE1152XX-000
EE1157XX-000
EE1153XX-000
EE1154XX-000
EE1155XX-000
EE1201XX-000
EE1208XX-000
EE1202XX-000
EE1203XX-000
EE1204XX-000
EE1205XX-000
EE1251XX-000
EE1258XX-000
EE1252XX-000
EE1257XX-000
EE1253XX-000
EE1254XX-000
EE1255XX-000
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
120
208
240
277
380
480
575
120
208
240
380
480
575
120
208
240
277
380
480
575
1500
1500
1500
1500
1500
1500
1500
2000
2000
2000
2000
2000
2000
2500
2500
2500
2500
2500
2500
2500
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
12.5
7.2
6.3
5.4
3.9
3.1
2.6
16.7
9.6
8.3
5.3
4.2
3.5
20.8
12.0
10.4
9.2
6.6
5.2
4.3
EE130100-000
EE130800-000
EE130200-000
EE130700-000
EE130300-000
EE130400-000
EE130500-000
1
1
1
1
1
1
1
EE1301XX-000
EE1308XX-000
EE1302XX-000
EE1307XX-000
EE1303XX-000
EE1304XX-000
EE1305XX-000
2
2
2
2
2
2
2
120
208
240
277
380
480
575
3000
3000
3000
3000
3000
3000
3000
1
1
1
1
1
1
1
25.0
14.4
12.5
10.8
7.9
6.3
5.2
EE140800-000
EE140200-000
EE140700-000
EE140300-000
EE140400-000
EE140500-000
EE150800-000
EE150200-000
EE150700-000
EE150300-000
EE150400-000
EE150500-000
1
1
1
1
1
1
1
1
1
1
1
1
EE1408XX-000
EE1402XX-000
EE1407XX-000
EE1403XX-000
EE1404XX-000
EE1405XX-000
EE1508XX-000
EE1502XX-000
EE1507XX-000
EE1503XX-000
EE1504XX-000
EE1505XX-000
2
2
2
2
2
2
2
2
2
2
2
2
208
240
277
380
480
575
208
240
277
380
480
575
4000
4000
4000
4000
4000
4000
5000
5000
5000
5000
5000
5000
1
1
1
1
1
1
1
1
1
1
1
1
19.2
16.7
14.4
10.5
8.3
7.0
24.0
20.8
18.1
13.2
10.4
8.7
Fig.* Volt Watt Amp

No.
INSTALLATION TIPS
For the use of 3/4 or 1 ID heater hose, hose barb
adapters are available. See below.
Part Number
20
Description
HB-1

HB-3/4

CHART 1
number.
Example:
Catalog Number: Model EE1151XX-000
Order as:
Model EE115110-000
over 277v
CODE
and all 3
ON
OFF
units must
60F
80F
06
use a control
80F
100F
08
box
100F
120F
10
See Control
120F
140F
12
Systems
140F
160F
14
page 38
Model
Number
Replaceable Parts
Volts Watts
Element
MI Cable
Mount Check
Tank Flange Flange
O-ring
Kit Valve
EE115100-000
EE115800-000
EE115200-000
EE115700-000
EE115300-000
EE115400-000
EE115500-000
120
208
240
277
380
480
575
1500
REEE1151
PRP104202-024
1500
REEE1158
PRP104202-024
1500
REEE1152
PRP104202-024
1500
REEE1157
PRP104202-024
1500 E01531E-50NA-00 PRP104202-024
1500 E01541E-50NA-00 PRP104202-024
1500 E01551E-50NA-00 PRP104202-024
RTL
RTL
RTL
RTL
RTL
RTL
RTL
RF-L
RF-L
RF-L
RF-L
RF-L
RF-L
RF-L
TML-OR
TML-OR
TML-OR
TML-OR
TML-OR
TML-OR
TML-OR
FK6
FK6
FK6
FK6
FK6
FK6
FK6
RV-M
RV-M
RV-M
RV-M
RV-M
RV-M
RV-M
EE120100-000
EE120800-000
EE120200-000
EE120300-000
EE120400-000
EE120500-000
120
208
240
380
480
575
2000
REEE1201
PRP104202-024
2000
REEE1208
PRP104202-024
2000
REEE1202
PRP104202-024
2000 E02031E-50NA-00 PRP104202-024
2000 E02041E-50NA-00 PRP104202-024
2000 E02051E-50NA-00 PRP104202-024
RTL
RTL
RTL
RTL
RTL
RTL
RF-L
RF-L
RF-L
RF-L
RF-L
RF-L
TML-OR
TML-OR
TML-OR
TML-OR
TML-OR
TML-OR
FK6
FK6
FK6
FK6
FK6
FK6
RV-M
RV-M
RV-M
RV-M
RV-M
RV-M
EE125100-000
EE125800-000
EE125200-000
EE125700-000
EE125300-000
EE125400-000
EE125500-000
120
208
240
277
380
480
575
2500
REEE1251
PRP104202-024
2500
REEE1258
PRP104202-024
2500
REEE1252
PRP104202-024
2500
REEE1257
PRP104202-024
2500 E02531E-C0NA-00 PRP104202-024
2500 E02541E-C0NA-00 PRP104202-024
2500 E02551E-C0NA-00 PRP104202-024
RTL
RTL
RTL
RTL
RTL
RTL
RTL
RF-L
RF-L
RF-L
RF-L
RF-L
RF-L
RF-L
TML-OR
TML-OR
TML-OR
TML-OR
TML-OR
TML-OR
TML-OR
FK6
FK6
FK6
FK6
FK6
FK6
FK6
RV-M
RV-M
RV-M
RV-M
RV-M
RV-M
RV-M
EE130100-000
EE130800-000
EE130200-000
EE130700-000
EE130300-000
EE130400-000
EE130500-000
120
208
240
277
380
480
575
3000
REEE1301
PRP104202-024
3000
REEE1308
PRP104202-024
3000
REEE1302
PRP104202-024
3000
REEE1307
PRP104202-024
3000 E03031E-50NA-00 PRP104202-024
3000 E03041E-50NA-00 PRP104202-024
3000 E03051E-50NA-00 PRP104202-024
RTL
RTL
RTL
RTL
RTL
RTL
RTL
RF-L
RF-L
RF-L
RF-L
RF-L
RF-L
RF-L
TML-OR
TML-OR
TML-OR
TML-OR
TML-OR
TML-OR
TML-OR
FK6
FK6
FK6
FK6
FK6
FK6
FK6
RV-M
RV-M
RV-M
RV-M
RV-M
RV-M
RV-M
EE140800-000
EE140200-000
EE140700-000
EE140300-000
EE140400-000
EE140500-000
208
240
277
380
480
575
4000
REEE1408
PRP104202-024
4000
REEE1402
PRP104202-024
4000
REEE1407
PRP104202-024
4000 E04031E-50NA-00 PRP104202-024
4000 E04041E-50NA-00 PRP104202-024
4000 E04051E-50NA-00 PRP104202-024
RTL
RTL
RTL
RTL
RTL
RTL
RF-L
RF-L
RF-L
RF-L
RF-L
RF-L
TML-OR
TML-OR
TML-OR
TML-OR
TML-OR
TML-OR
FK6
FK6
FK6
FK6
FK6
FK6
RV-M
RV-M
RV-M
RV-M
RV-M
RV-M
EE150800-000
EE150200-000
EE150700-000
EE150300-000
EE150400-000
EE150500-000
208
240
277
380
480
575
5000
REEE1508
PRP104202-024
5000
REEE1502
PRP104202-024
5000
REEE1507
PRP104202-024
5000 E05031E-C0NA-00 PRP104202-024
5000 E05041E-C0NA-00 PRP104202-024
5000 E05051E-C0NA-00 PRP104202-024
RTL
RTL
RTL
RTL
RTL
RTL
RF-L
RF-L
RF-L
RF-L
RF-L
RF-L
TML-OR
TML-OR
TML-OR
TML-OR
TML-OR
TML-OR
FK6
FK6
FK6
FK6
FK6
FK6
RV-M
RV-M
RV-M
RV-M
RV-M
RV-M
Replacement
Parts
shown on page 20
EE Heater
Replacement
Thermostat
MI Cable
Check Valve
Replacement
Element
Mounting
Kit
Flange &
O-Ring

Temperature
Thermostat
Range
Replacement
ON
OFF
60F
80F
100F
120F
140F
80F
100F
120F
140F
160F
RSU6
RSU8
RSU10
RSU12
RSU14
Replacement
Tank
21
Industrial
Tank Heaters
1500 - 5000 watt
Hazardous Location
Three Phase
EE Model without thermostat.
EE Model assembled with

thermostat.
Ambient
Above
-20 F
Ambient
Below
-20 F
Model Number Fig.* Model Number Fig.*

without
Thermostat No.
No. with
Thermostat
(see chart 1)
500 Cubic
Inch
or Less
300 Cubic
Inch
or Less
EE315800-000
EE315200-000
EE315400-000
1
1
1
EE3158XX-000
EE3152XX-000
EE3154XX-000
500 - 600
Cubic Inch
or Less
300 - 400
Cubic Inch
or Less
EE320800-000
EE320200-000
EE320300-000
EE320400-000
EE320500-000
1
1
1
1
1
600 - 800
Cubic Inch
or Less
400 - 500
Cubic Inch
or Less
EE325800-000
EE325200-000
EE325300-000
EE325400-000
EE325500-000
800 - 1000
Cubic Inch
or Less
500 - 600
Cubic Inch
or Less
1000 - 1350
Cubic Inch
or Less
1350 - 1650
Cubic
Inch
or Less
Volt Watts
Amp
2
2
2
208
240
480
1500
1500
1500
3
3
3
4.2
3.6
1.8
EE3208XX-000
EE3202XX-000
EE3203XX-000
EE3204XX-000
EE3205XX-000
2
2
2
2
2
208
240
380
480
575
2000
2000
2000
2000
2000
3
3
3
3
3
5.6
4.8
3.0
2.4
2.0
1
1
1
1
1
EE3258XX-000
EE3252XX-000
EE3253XX-000
EE3254XX-000
EE3255XX-000
2
2
2
2
2
208
240
380
480
575
2500
2500
2500
2500
2500
3
3
3
3
3
6.9
6.0
3.8
3.0
2.5
EE330800-000
EE330200-000
EE330300-000
EE330400-000
EE330500-000
1
1
1
1
1
EE3308XX-000
EE3302XX-000
EE3303XX-000
EE3304XX-000
EE3305XX-000
2
2
2
2
2
208
240
380
480
575
3000
3000
3000
3000
3000
3
3
3
3
3
8.3
7.2
4.6
3.6
3.0
600 - 800
Cubic Inch
or Less
EE340800-000
EE340200-000
EE340300-000
EE340400-000
EE340500-000
1
1
1
1
1
EE3408XX-000
EE3402XX-000
EE3403XX-000
EE3404XX-000
EE3405XX-000
2
2
2
2
2
208
240
380
480
575
4000
4000
4000
4000
4000
3
3
3
3
3
11.1
9.6
6.1
4.8
4.0
800 - 1000
Cubic
Inch
or Less
EE350800-000
EE350200-000
EE350300-000
EE350400-000
EE350500-000
1
1
1
1
1
EE3508XX-000
EE3502XX-000
EE3503XX-000
EE3504XX-000
EE3505XX-000
2
2
2
2
2
208
240
380
480
575
5000
5000
5000
5000
5000
3
3
3
3
3
13.9
12.0
7.6
6.0
5.0
INSTALLATION TIPS
For the use of 3/4 or 1 ID heater hose, hose barb
adapters are available. See below.
Part Number
22
Description
HB-1

HB-3/4

CHART 1
number.
Example:
Catalog Number: Model EE3152XX-000
Order as:
Model EE315210-000
over 277v
CODE
and all 3
ON
OFF
units must
60F
80F
06
use a control
80F
100F
08
box
100F
120F
10
See Control
120F
140F
12
Systems
140F
160F
14
page 38
Model
Number
Replaceable Parts
Volts Watts
Element
MI Cable
Mount Check
Tank Flange Flange
O-ring
Kit
Valve
EE315800-000
EE315200-000
EE315400-000
208
240
480
1500 E01583E-15NA-00 PRP104202-024

1500 E01523E-15NA-00 PRP104202-024
1500 E01543E-15NA-00 PRP104202-024
RTL
RTL
RTL
RF-L
RF-L
RF-L
TML-OR
TML-OR
TML-OR
FK6
FK6
FK6
RV-M
RV-M
RV-M
EE320800-000
EE320200-000
EE320300-000
EE320400-000
EE320500-000
208
240
380
480
575
2000
2000
2000
2000
2000
E02083E-25NA-00
E02023E-25NA-00
E02033E-25NA-00
E02043E-25NA-00
E02053E-25NA-00
PRP104202-024
PRP104202-024
PRP104202-024
PRP104202-024
PRP104202-024
RTL
RTL
RTL
RTL
RTL
RF-L
RF-L
RF-L
RF-L
RF-L
TML-OR
TML-OR
TML-OR
TML-OR
TML-OR
FK6
FK6
FK6
FK6
FK6
RV-M
RV-M
RV-M
RV-M
RV-M
EE325800-000
EE325200-000
EE325300-000
EE325400-000
EE325500-000
208
240
380
480
575
2500
2500
2500
2500
2500
E02583E-30NA-00
E02523E-30NA-00
E02533E-30NA-00
E02543E-30NA-00
E02553E-30NA-00
PRP104202-024
PRP104202-024
PRP104202-024
PRP104202-024
PRP104202-024
RTL
RTL
RTL
RTL
RTL
RF-L
RF-L
RF-L
RF-L
RF-L
TML-OR
TML-OR
TML-OR
TML-OR
TML-OR
FK6
FK6
FK6
FK6
FK6
RV-M
RV-M
RV-M
RV-M
RV-M
EE330800-000
EE330200-000
EE330300-000
EE330400-000
EE330500-000
208
240
380
480
575
3000
3000
3000
3000
3000
E03083E-30NA-00
E03023E-30NA-00
E03033E-30NA-00
E03043E-30NA-00
E03053E-30NA-00
PRP104202-024
PRP104202-024
PRP104202-024
PRP104202-024
PRP104202-024
RTL
RTL
RTL
RTL
RTL
RF-L
RF-L
RF-L
RF-L
RF-L
TML-OR
TML-OR
TML-OR
TML-OR
TML-OR
FK6
FK6
FK6
FK6
FK6
RV-M
RV-M
RV-M
RV-M
RV-M
EE340800-000
EE340200-000
EE340300-000
EE340400-000
EE340500-000
208
240
380
480
575
4000
4000
4000
4000
4000
E04083E-50NA-00
E04023E-50NA-00
E04033E-50NA-00
E04043E-50NA-00
E04053E-50NA-00
PRP104202-024
PRP104202-024
PRP104202-024
PRP104202-024
PRP104202-024
RTL
RTL
RTL
RTL
RTL
RF-L
RF-L
RF-L
RF-L
RF-L
TML-OR
TML-OR
TML-OR
TML-OR
TML-OR
FK6
FK6
FK6
FK6
FK6
RV-M
RV-M
RV-M
RV-M
RV-M
EE350800-000
EE350200-000
EE350300-000
EE350400-000
EE350500-000
208
240
380
480
575
5000
5000
5000
5000
5000
E05083E-50NA-00
E05023E-50NA-00
E05033E-50NA-00
E05043E-50NA-00
E05053E-50NA-00
PRP104202-024
PRP104202-024
PRP104202-024
PRP104202-024
PRP104202-024
RTL
RTL
RTL
RTL
RTL
RF-L
RF-L
RF-L
RF-L
RF-L
TML-OR
TML-OR
TML-OR
TML-OR
TML-OR
FK6
FK6
FK6
FK6
FK6
RV-M
RV-M
RV-M
RV-M
RV-M
Replacement
Parts
shown on page 22
EE Heater
Replacement
Thermostat
MI Cable
Check Valve
Replacement
Element
Mounting
Kit
Flange &
O-Ring
Replacement
Tank

Temperature
Thermostat
Range
Replacement
ON
OFF
60F
80F
100F
120F
140F
80F
100F
120F
140F
160F
RSU6
RSU8
RSU10
RSU12
RSU14
23
Technical
Drawings
all dimensions in inches
FIGURE 1
20.3
13.9
1" NPT Outlet
ADJUSTABLE
2.5
5.0
1" NPT Inlet

4.2
EE Style Heater without thermostat (pg. 20 and 22)

2.5
5.0
5.3
FIGURE 2
1" NPT outlet
24.77
ADJUSTABLE
2.09
6.3
EE Style Heater with thermostat (pg. 20 and 22)

9.2
6.75
5.32
1/2" Conduit Opening

1" NPT Inlet
24
Section 3
Standard Industrial Oil
Heaters
Industrial Immersion
Heaters Thread-in style
and threadless V-clamp
style
DC Oil Heaters
Temperature Controls
25
Oil Heaters
Oil
Capacity
Weathertight
Heater Only
Weathertight
With Thermostat
(see chart p. 27)
Class 1, Group D
Hazardous Locations
Heater Only
Volts
Amps
Watts Per
Square Inch
50
50
.4
.2
20.0
20.0
125
125
1.0
.5
24.6
24.6
Watts
3/8 N.P.T. THREAD WITH A 2 1/8 PROBE LENGTH

2 Quarts
or Less
OW005100-000
OW005200-000
120
240
1/2 N.P.T. THREAD WITH A 4 PROBE LENGTH

2 Quarts
to
6 Quarts
OW212100-000
OW212200-000
OW2121XX-000
OW2122XX-000
OE212100-000
OE212200-000
120
240
3/4 N.P.T. THREAD WITH A 5 PROBE LENGTH

1 Gallon
to
5 Gallons
OW415100-000
OW415200-000
OW4151XX-000
OW4152XX-000
OE415100-000
OE415200-000
120
240
150
150
1.3
.6
14.6
14.6
5 Gallons
to
15 Gallons
OW430100-000
OW430800-000
OW430200-000
OW4301XX-000
OW4308XX-000
OW4302XX-000
OE430100-000
OE430800-000
OE430200-000
120
208
240
300
300
300
2.6
1.1
1.2
29.3
29.3
29.3
1 N.P.T. THREAD WITH A 5 1/4 PROBE LENGTH

1 Gallon
to
5 Gallons
OW615100-000
OW615200-000
OW6151XX-000
OW6152XX-000
OE615100-000
OE615200-000
120
240
150
150
1.3
.6
10.7
10.7
5 Gallons
to
15 Gallons
OW630100-000
OW630800-000
OW630200-000
OW630700-000
OW6301XX-000
OW6308XX-000
OW6302XX-000
OW6307XX-000
OE630100-000
OE630800-000
OE630200-000
OE630700-000
OE630300-000
OE630400-000
120
208
240
277
380
480
300
300
300
300
300
300
2.6
1.6
1.2
1.1
1.0
.6
21.4
21.4
21.4
21.4
21.4
21.4
15 Gallons
to
30 Gallons
OW650100-000
OW650800-000
OW650200-000
OW650700-000
OW6501XX-000
OW6508XX-000
OW6502XX-000
OW6507XX-000
OE650100-000
OE650800-000
OE650200-000
OE650700-000
OE650300-000
OE650400-000
OE650500-000
120
208
240
277
380
480
575
500
500
500
500
500
500
500
4.1
2.4
2.0
1.8
1.3
1.0
0.8
35.7
35.7
35.7
35.7
35.7
35.7
35.7
NOTES: Weathertight heaters are standard with a 4 ft. oil and heat resistant power cord - no plug.
Class 1, Group D heaters are standard with 18 of lead wire for connection to the power leads in an approved
splice box.
For Class 1, Group D thermostats, see page 32.
26
WEATHERTIGHT
CLASS 1, GROUP D
heater only
heater only
for hazardous locations
9.20
Reducer
6.7
3/4" NPT x 1/2" NPT
5.25
Probe Depth
1-14 UNS
1 3/8 Std. Hex
1" NPT
1" NPT
8.89
Reducer
6.4
3/4" NPT x 1/2" NPT
5.00
Probe Depth
5.00
Probe Depth
2.40 1.97
3/4 Dia.
1-14 UNS
5.25
Probe Depth
2.40 1.97
1" Dia.
3/4" NPT
3/4" NPT
1 3/8 Std. Hex
7.75
Reducer
3/4" NPT x 1/2" NPT
6.5
4.00
Probe Depth
2.40 1.97
4.00
Probe Depth
.50 Dia.
1/2" NPT
1/2" NPT
1-14 UNS
For Class 1, Group D thermostats, see page 32.
1 3/8 Std. Hex
Heaters with Y-type harness and thermostat (see page 32 for drawings with dimensions)
Use a thermostat with all lube oil heaters to protect the oil
from overheating if the heater is energized while the engine is
hot or running.
Lube oil heaters must always be installed in the sump with the
entire heater submerged below the oil level at all times.
Thermostat
OIL HEATERS WITH THERMOSTATS

To specify temperature range of thermostat, insert numerical code from chart in place of
the XX in model number.
Example:
Desired Temperature Range 100 - 120
Catalog Number: Model OW2121XX-000
Order as:
Model OW212110-000
NUMERICAL
CODE
TEMPERATURE
RANGE
SWITCH CAPACITY
On
Off
06
60F
80F
120V - 15 Amps
Kim Hotstart Assembled Lube Oil Heaters eliminate the need

for splice boxes or field wiring of the thermostat and heater.
08
80F
100F
208V - 10 Amps
10
100F
120F
240V - 10 Amps
Always mount the thermostat above and to one side of the

heater for the most efficient control.
12
120F
140F
277V - 10 Amps
120 Volt and 240 Volt are complete with a 3-prong plug.
27
THREAD
SIZE
1/2
N.P.T.
2 Screw Plug
Industrial
Immersion
Heaters
For: Lube Oils,

Hydraulics and
Diesel Fuels
With Fixed-Setting,
Built-In Thermostat (Pg. 29)
or Adjustable
Thermostat (Pg. 31)
Weather Tight
NEMA 4 Enclosure
Models for larger capacities than shown are available. Call factory.
HIGH LIMIT THERMOSTAT CONTROL SETTING

Oil Capacity
Volts
On 60 F / Off 80 F
On 80 F / Off 100 F
Watts
Amps
Watts
Sq. In.
On 100 F / Off 120 F
SINGLE PHASE 2 N.P.T. WITH A 12 PROBE LENGTH

30 to 45
Gallons
E01011W-156A-00
E01081W-156A-00
E01021W-156A-00
E01071W-156A-00
E01011W-158A-00
E01081W-158A-00
E01021W-158A-00
E01071W-158A-00
E01011W-151A-00
E01081W-151A-00
E01021W-151A-00
E01071W-151A-00
120
208
240
277
1000
1000
1000
1000
8.3
4.8
4.2
3.6
17.0
17.0
17.0
17.0
45 to 60
Gallons
E01511W-156A-00
E01581W-156A-00
E01521W-156A-00
E01571W-156A-00
E01511W-158A-00
E01581W-158A-00
E01521W-158A-00
E01571W-158A-00
E01511W-151A-00
E01581W-151A-00
E01521W-151A-00
E01571W-151A-00
120
208
240
277
1500
1500
1500
1500
12.5
7.2
6.3
5.4
17.0
17.0
17.0
17.0
THREE PHASE 2 N.P.T. WITH A 12 PROBE LENGTH

30 to 45
Gallons
E01083W-106A-00
E01023W-106A-00
E01033W-106A-00
E01083W-108A-00
E01023W-108A-00
E01033W-108A-00
E01083W-101A-00
E01023W-101A-00
E01033W-101A-00
208
240
380
1000
1000
1000
2.8
2.4
1.5
11.0
11.0
11.0
45 to 60
Gallons
E01583W-156A-00
E01523W-156A-00
E01533W-156A-00
E01543W-156A-00
E01583W-158A-00
E01523W-158A-00
E01533W-158A-00
E01543W-158A-00
E01583W-151A-00
E01523W-151A-00
E01533W-151A-00
E01543W-151A-00
208
240
380
480
1500
1500
1500
1500
4.2
3.6
2.3
1.8
17.0
17.0
17.0
17.0
2000
2000
2000
2000
2000
2000
16.7
9.6
8.4
7.2
5.3
4.2
14.0
14.0
14.0
14.0
14.0
14.0
2000
2000
2000
2000
5.6
4.8
3.0
2.4
14.0
14.0
14.0
14.0
SINGLE PHASE 2 N.P.T. WITH A 18 PROBE LENGTH
60 to 90
Gallons
E02011W-156A-00
E02081W-156A-00
E02021W-156A-00
E02071W-156A-00
E02031W-156A-00
E02041W-156A-00
E02011W-158A-00
E02081W-158A-00
E02021W-158A-00
E02071W-158A-00
E02031W-158A-00
E02041W-158A-00
E02011W-151A-00
E02081W-151A-00
E02021W-151A-00
E02071W-151A-00
E02031W-151A-00
E02041W-151A-00
120
208
240
277
380
480
THREE PHASE 2 N.P.T. WITH A 18 PROBE LENGTH

60 to 90
Gallons
E02083W-156A-00
E02023W-156A-00
E02033W-156A-00
E02043W-156A-00
E02083W-158A-00
E02023W-158A-00
E02033W-158A-00
E02043W-158A-00
E02083W-151A-00
E02023W-151A-00
E02033W-151A-00
E02043W-151A-00
208
240
380
480
Class I, Group D heaters with thermostat for hazardous locations also available.
Substitute the letter W in part number with the letter E to specify Class I, Group D heaters.
Industrial Immersion Heaters are also available for coolants and other process heating. Call factory.
28
Kim Hotstart immersion heaters are complete with a fixed-setting, built-in thermostat
(shown below). All models are also available with an adjustable thermostat (pg. 31).
Ideal for heating hydraulic reservoirs on construction equipment and the sumps of large
industrial engines.
1.0
12" OR 18" DIM
3.25
Industrial
Immersion
Heaters
2 Screw Plug
3.60
WWeathertight Model
NEMA 4
2" NPT
12" OR 18" DIM
1.3
4.3
4.4
WWeathertight Model
NEMA 4
E Hazardous Location Model
NEMA 4 & 7
2" NPT
FIXED THERMOSTAT ASSEMBLY

NEMA 4 & 7
Thermostat assembly shown in EP housing.

Sensor Seat
Heat Shrink Cover
ELECTRICAL RATING
15 Amps
10 Amps
10 Amps
at
at
at
Thermostat Sensor
120 VAC
240 VAC
277 VAC
NOTES:
TYPICAL WIRING DIAGRAMS

Three phase and single phase above 277 VAC
Power
In
Power
In
Transformer
Ground
Liquid
Level
Switch
Single phase 277 VAC and below
Fuse
All 380 Volt and 480 Volt

heaters must be used in
conjunction with contactor and
control transformer.
Ground
Liquid
Level
Switch
Fuse
All three phase heaters must be

used with a contactor. See
pages 37 & 38.
Temp.
Control
Temp.
Control
Element
Contactor Coil
Heating
Element
On applications where level of

fluid is subject to change, a
liquid level switch mounted a
minimum of 3 to 4 inches
above element is
recommended. Liquid level
switch is not included with
heater.
Heating
Element
Higher or lower temperature

ranges are available. Consult
Kim Hotstart.
29
V-Clamp Threadless Design
Industrial
Immersion
Heaters
For: Lube Oils,

Hydraulics and
Diesel Fuels
With Fixed-Setting,
Built-In Thermostat (Pg. 29)
or Adjustable
Thermostat (Pg. 31)
Weather Tight
NEMA 4 Enclosure
Models for larger capacities than shown are available. Call factory.
HIGH LIMIT THERMOSTAT CONTROL SETTING

Oil Capacity
Volts
On 60 F / Off 80 F
On 80 F / Off 100 F
Watts
Amps
Watts
Sq. In.
On 100 F / Off 120 F
SINGLE PHASE WITH A 12 PROBE LENGTH

30 to 45
Gallons
E01011W-156V-00
E01081W-156V-00
E01021W-156V-00
E01071W-156V-00
E01011W-158V-00
E01081W-158V-00
E01021W-158V-00
E01071W-158V-00
E01011W-151V-00
E01081W-151V-00
E01021W-151V-00
E01071W-151V-00
120
208
240
277
1000
1000
1000
1000
8.3
4.8
4.2
3.6
17.0
17.0
17.0
17.0
45 to 60
Gallons
E01511W-156V-00
E01581W-156V-00
E01521W-156V-00
E01571W-156V-00
E01511W-158V-00
E01581W-158V-00
E01521W-158V-00
E01571W-158V-00
E01511W-151V-00
E01581W-151V-00
E01521W-151V-00
E01571W-151V-00
120
208
240
277
1500
1500
1500
1500
12.5
7.2
6.3
5.4
17.0
17.0
17.0
17.0
THREE PHASE WITH A 12 PROBE LENGTH

30 to 45
Gallons
E01083W-106V-00
E01023W-106V-00
E01033W-106V-00
E01083W-108V-00
E01023W-108V-00
E01033W-108V-00
E01083W-101V-00
E01023W-101V-00
E01033W-101V-00
208
240
380
1000
1000
1000
2.8
2.4
1.5
11.0
11.0
11.0
45 to 60
Gallons
E01583W-156V-00
E01523W-156V-00
E01533W-156V-00
E01543W-156V-00
E01583W-158V-00
E01523W-158V-00
E01533W-158V-00
E01543W-158V-00
E01583W-151V-00
E01523W-151V-00
E01533W-151V-00
E01543W-151V-00
208
240
380
480
1500
1500
1500
1500
4.2
3.6
2.3
1.8
17.0
17.0
17.0
17.0
2000
2000
2000
2000
2000
2000
16.7
9.6
8.4
7.2
5.3
4.2
14.0
14.0
14.0
14.0
14.0
14.0
2000
2000
2000
2000
5.6
4.8
3.0
2.4
14.0
14.0
14.0
14.0
SINGLE PHASE WITH A 18 PROBE LENGTH

60 to 90
Gallons
E02011W-156V-00
E02081W-156V-00
E02021W-156V-00
E02071W-156V-00
E02031W-156V-00
E02041W-156V-00
E02011W-158V-00
E02081W-158V-00
E02021W-158V-00
E02071W-158V-00
E02031W-158V-00
E02041W-158V-00
E02011W-151V-00
E02081W-151V-00
E02021W-151V-00
E02071W-151V-00
E02031W-151V-00
E02041W-151V-00
120
208
240
277
380
480
THREE PHASE WITH A 18 PROBE LENGTH

60 to 90
Gallons
E02083W-156V-00
E02023W-156V-00
E02033W-156V-00
E02043W-156V-00
E02083W-158V-00
E02023W-158V-00
E02033W-158V-00
E02043W-158V-00
E02083W-151V-00
E02023W-151V-00
E02033W-151V-00
E02043W-151V-00
208
240
380
480
Class I, Group D heaters with thermostat for hazardous locations also available.
Substitute the letter W in part number with the letter E to specify Class I, Group D heaters.
Industrial Immersion Heaters are also available for coolants and other process heating. Call factory.
30
3.72
12or 18 DIM
V-Clamp
V-Clamp
Industrial
Immersion
Heater
Threadless Design
Weldable Adapter
O-ring
NOTE: Replacement elements supplied with O Ring

only. For new installations, order kit - P/N VC-SK.
Kit Includes:
1 steel weldable adapter
1 worm-drive V-Clamp
1 O Ring
3.60
Kim Hotstart immersion

heaters are complete with a
fixed-setting, built-in
thermostat (shown on page
29). All models are available
with an adjustable thermostat
(shown below). Consult factory
for model number.
Ideal for heating hydraulic
reservoirs on construction
equipment and the sumps of
large industrial engines.
ADJUSTABLE THERMOSTAT ASSEMBLY

TEMPERATURE RANGE
OFF
WWeathertight Model
NEMA 4
70F to 210F
ELECTRICAL RATING
30 Amps
30 Amps
30 Amps
20 Amps
at
at
at
at
125 VAC
240 VAC
277 VAC
480 VAC

NEMA 4 & 7
Nominal thermal differential is 8F
Cover
Fasteners, Cover
NOTES:
Element Assembly
Gasket
Ground Screw
Thermostat
Ground Lug
Call Kim Hotstart for complete model number featuring adjustable thermostat.
On applications where level of

fluid is subject to change, a
liquid level switch mounted a
minimum of 3 to 4 inches
above element is
recommended. Liquid level
switch is not included with
heater.
All 380 Volt and 480 Volt
heaters must be used in
conjunction with contactor and
control transformer.
All three phase heaters must be
used with a contactor. See
pages 37 & 38.
Higher or lower temperature
ranges are available. Consult
Kim Hotstart.
31
DC Oil
Heaters
Oil
3/4 N.P.T. With a
Capacity Volts Watts 1/2 N.P.T. With a
4 7/8 Probe
4 Probe Length
Length
12 and 24 volt
2 Quarts
or Less
12
24
75
75
OW207900-012
OW207900-024
2 to 6
Quarts
24
125
1 to 5
Gallons
12
24
5 to 15
Gallons
15 to 30
Gallons
12 VOLT/24 VOLT DC CONTROL BOXES

25 Amps
Maximum
12V
24V
JBMC330DC-12V
JBMC330DC-24V
When used with a

thermostat
control, all DC oil
heaters must use
a DC relay
Kim Hotstart Model Numbers

1 N.P.T. With a
5 3/8 Probe
Length
Amps
Watts Per
Square
Inch
OW407900-012
OW407900-024
6.3
3.1
1/2are all 14.7 WSI

3/4are all 7.3 WSI
OW212900-024
5.2
24.6 WSI
150
150
OW415900-012
OW415900-024
OW615900-012
OW615900-024
12.5
6.3
3/4are all 14.6 WSI

1are all 10.7 WSI
12
24
300
300
OW430900-024
OW630900-012
OW630900-024
25.0
12.5
3/4are all 29.3 WSI

1are all 21.4 WSI
24
500
OW650900-024
20.8
35.7 WSI
Please see page 27 for photos and technical drawings of OW and OE style oil heaters.
12 Volt and 24 Volt DC oil heaters can be powered directly from the battery, but will drain
the battery very rapidly unless charged by an alternator or generator.
Magnetic
Contactors
12 or 24
VDC
C1
DIT
C1
COIL
C1
Oil Heater
Temperature
Controls
Weathertight
NOTE: Heater amperage as shown in the table above will determine the life of the
battery (Amps x Hours = Amp hours).
100 Amp-hour
Example: A 12.5 Amp heater will completely
= 8 Hours
drain a 100 Amp-hour battery in 8 hours.
12.5 Amp
Lube oil temperature controls hold lube oil at the desired temperature.
If the heater is energized while the engine is hot or running, Kim Hotstart recommends
using thermostats with all lube oil heaters to protect the oil from overheating.
The sensing unit can be changed without draining the sump.
Weathertight
Model Number
Class I, Group D
Model Number
DIT68
DIT810
DIT1012
DIT1214
DIT68EP
DIT810EP
DIT1012EP
DIT1214EP
Weathertight models are furnished

with a 3 ft. 16/3 HPN power cord. Class I,
Group D model is furnished with 18 of
lead wire for connection to the power
leads in an approved splice box.
Temp. Range
On
Off
60F
80F
100F
120F
80F
100F
120F
140F
Thread
Size
Switch
Capacity
1/2 N.P.T.
1/2 N.P.T.
1/2 N.P.T.
1/2 N.P.T.
120v - 15 amps
208v - 10 amps
240v - 10 amps
277v - 10 amps
12v DC Pilot
24v DC Duty
Only
5.50
3.375
Class I, Group D
Hazardous
Location
1.625
Probe Depth
1.75
1.625
Probe
Depth
.5 NPT
3' 16-3
HPN Cord
Weathertight Model Dimensions
32
.600
3.25
.600
.5 Inch NPT
Class 1, Group Model Dimensions
Section 4
Kim-Stat Thermostat
Controls
Pressure Switch
Magnetic Contactors
Junction Boxes
Complete Control
Systems for manual
and automatic start
engines
33
Temperature
Controls
Fixed Setting
1NPT x 1NPT
Weathertight
NOTE: When using a KimStat above 277 volt or on
3 phase applications,
select the proper control
box with transformer and
contactor as shown on
pages 37 or 38.
CONDUIT TYPE ENCLOSURE
1" NPT
1" NPT
4.57
Part
Number
Temp.
Setting
On
4.71
Off
TFTC6-1NPT 60F 80F

TFTC8-1NPT 80F 100F
TFTC10-1NPT 100F 120F
3.62
Maximum Capacity
Ratings
120/240Volt 277 Volt
25 amps
25 amps
25 amps
25 amps
25 amps
22 amps
22 amps
22 amps
22 amps
22 amps
1NPT x 1 HOSE BARB

4.62
1 3/8" Hex
1" NPT
1" Hose Barb

1/2 Conduit
Knockout (4X)
Part
Number
Temp.
Setting
On
Off
Maximum Capacity
Ratings
4.96
TFTC6-1HB 60F 80F

TFTC8-1HB 80F 100F
TFTC10-1HB 100F 120F
3.62
25 amps
25 amps
25 amps
25 amps
25 amps
22 amps
22 amps
22 amps
22 amps
22 amps
1NPT x 3/4 HOSE BARB

1 3/8" Hex
1" NPT
4.62
3/4" Hose Barb
1/2" Conduit
Knockout (4X)
Part
Number
4.96
Temp.
Setting
On
Off
TFTC6-3HB 60F 80F

TFTC8-3HB 80F 100F
Maximum Capacity
Ratings
25 amps
25 amps
25 amps
25 amps
25 amps
22 amps
22 amps
22 amps
22 amps
22 amps
3.62
CLASS 1, GROUP D
1/2" NPT
Conduit
Opening
3.0
Part
Number
5.0
1.0
1" NPT Inlet
1.25
2.25
34
TFT6ER
TFT8ER
TFT10ER
TFT12ER
TFT14ER
Temp.
Setting
On
Off
60F
80F
100F
120F
140F
80F
100F
120F
140F
160F
Maximum Capacity
Ratings
25 amps
25 amps
25 amps
25 amps
25 amps
22 amps
22 amps
22 amps
22 amps
22 amps
14-3 HPN
(4 FT.)
Temperature
Controls
1NPT x 1NPT
CORD TYPE ENCLOSURE
1"NPT
1"NPT
Temp.
Setting
3.30
Part
Number
On
Off
Maximum Capacity
Ratings
4.71
TFT6-1NPT 60F 80F

TFT8-1NPT 80F 100F
TFT10-1NPT 100F 120F
2.56
25 amps
25 amps
25 amps
25 amps
25 amps
22 amps
22 amps
22 amps
22 amps
22 amps
Weathertight
NOTE: When using a KimStat above 277 volt or on 3
phase applications,select
the proper control box with
transformer and contactor
as shown on pages 37 or 38.
14-3 HPN (4 FT.)
1NPT x 1 HOSE BARB

CORD TYPE ENCLOSURE
1 3/8" HEX
1" NPT
1" Hosebarb
3.78
Part
Number
Temp.
Setting
On
4.96
Off
TFT6-1HB 60F 80F

TFT8-1HB 80F 100F
TFT10-1HB 100F 120F
TFT12-1HB 120F 140F
TFT14-1HB 140F 160F
2.63
14-3 HPN (4 FT.)
Maximum Capacity
Ratings
25 amps
25 amps
25 amps
25 amps
25 amps
22 amps
22 amps
22 amps
22 amps
22 amps
1NPT x 3/4 HOSE BARB

CORD TYPE ENCLOSURE
1 3/8" HEX
3/4"
Hosebarb
1" NPT
Part
Number
3.78
Temp.
Setting
On
4.96
TFT6-3HB 60F 80F

TFT8-3HB 80F 100F
TFT10-3HB 100F 120F
TFT12-3HB 120F 140F
TFT14-3HB 140F 160F
2.63
5 250
21
Adjustable Range
65F to 250 (Open or Off Setting)
Differential 7F (Close or On Setting)
.078
Dia.
AT6525
Maximum Capacity Ratings

120/240 Volt 25 Amps
277 Volt 22 Amps
12
LO
5 155 185
22 amps
22 amps
22 amps
22 amps
22 amps
Part
Number
5.06
1.03
25 amps
25 amps
25 amps
25 amps
25 amps
With 60 Capillary Probe

3.36
60
REMOTE-MOUNT
ADJUSTABLE
3.06
1.87
.93
6.38
Off
Maximum Capacity
Ratings
95
ATW
Aluminum
Protective
Well for
AT6525
.5 inch
NPT
35
Temperature
Controls
Adjustable
Thermostat
Reduce engine
heater cycle time
in both warm and
cold ambient
temperatures.
Kim Hotstart offers an adjustable

thermostat as an option on weathertight
engine preheaters and as a stand-alone
unit. Control your optimum desired
temperature with Kim Hotstarts
adjustable thermostat.
Adjustable from 90F to 130F.
Stock one thermostat to fit all needs.
5/8 hose barb or 1 NPT thread
connections allow for easy in-line
installations on a variety of heating
units.
Weather resistant enclosure.
Rated up to 480 volts.
Cord Type
14-3 HPN (4 FT.)
2.57
3.67
4.16
1.68
5/8" Hosebarb
Conduit Type
Model Number
Type
Plumbing Connections
Cord Type
Model Number
TFTCA-1NPT
TFTCA-5/8HB
1 NPT X 1 NPT
5/8 HB X 5/8 HB
TFTA-1NPT
TFTA-5/8HB
Adjustable Range
Electrical Rating
120/240 Volt 25 Amps
277 Volt 22Amps
480 Volt 12.5 Amps
90F to 130F (Open or Off Setting)

Differential 20F (Close or On Setting)
Conduit Type
6.43
3.66
3.10
3.78
1.93
3.34
1" NPT
36
1" NPT
Control
Components
Oil Pressure Switches

For automatic cut-off of heaters when engine starts
Maximum Current Capacity:
120V/208V/240V/277V 25 Amps
380V/480V/575V 15 Amps
Two pole single throw.
To prevent overheating of the heating
element on standby equipment and
automatic start engines, Kim Hotstart
recommends turning the coolant heater
off when the engine is running. A pressure
switch that senses engine oil pressure is
utilized to shut the heater off on increase
of oil pressure and to turn the heater on
when engine oil pressure drops.
Kim Hotstart
Model Number
Enclosure
Type
PS252
Dry Locations
PS252R
Dry Locations (Reverse Action)
PS252WT
Wet Locations
PS252EP
Hazardous Locations
PS252
Magnetic Contactors
Coil
Voltage
DRY LOCATIONS
MC330L
MC330
120V
240V
Kim Hotstart
Model Number
60 AMPS
30 AMPS
Kim Hotstart
Model Number
JBW11-000
JBW12-000
120V
240V
HAZARDOUS LOCATIONS
JBE11-000
JBE12-000
MC330
DRY LOCATIONS
MC360L
MC360
120V
240V
WET LOCATIONS
120V
240V
3 POLE
3 POLE
WET LOCATIONS
Coil
Voltage
JBW11-060
JBW12-060
120V
240V
HAZARDOUS LOCATIONS
JBE11-060
JBE12-060
120V
240V
Inrush Voltamps (VA) 35 VA
Inrush Voltamps (VA) 92 VA
Holding Voltamps (VA) 8 VA
Holding Voltamps (VA) 10 VA
Junction Boxes
Use to simplify wiring on equipment when a variety of heaters and controls are required.
All models have ten, 25 Amp terminal blocks.
Part
Number
Number of
Openings
PDB-000
8*
PDB-000
* Box comes assembled with 4 strain relief connectors.

For additional connectors, order part# PDB-1.
PDB-1
37
Complete Control Systems

For heater protection and power savings Kim Hotstart recommends de-energizing the heater when engine is running. On
automatic start engines this can be accomplished with a control system using an Oil Pressure Switch or a 24 Volt Relay.
Volts
Kim Hotstart Model Number

MANUAL START ENGINES
Kim Hotstart Model Number

AUTOMATIC START ENGINES
Amps
Volts
Single One Heater and Thermostat Per Engine

120V
208V
240V
277V
Use thermostat only.

See pages 32 through 36.
Volts
Manual Control Systems
Box
Size
120V
208V
240V
380V
480V
575V
JBW11-000
JBW18-000
JBW12-000
JBW13-000
JBW14-000
JBW15-000
A
A
A
B
B
B
120V
480V
JBW11-060
JBW14-060
A
B
120V
208V
240V
277V
Use oil pressure switch

(PS252) & thermostat.
See pages 32-36 and page 37.
25 Amps
or Less
Automatic Control Systems

With
24 Volt Relay
Box
Size
With
Pressure Switch
Box
Size
Volts
30 Amps
Maximum
JBW11-100
JBW18-100
JBW12-100
JBW13-100
JBW14-100
JBW15-100
B
B
B
B
B
B
JBW11-200
JBW18-200
JBW12-200
JBW13-200
JBW14-200
JBW15-200
C
C
C
C
C
C
120V
208V
240V
380V
480V
575V
60 Amps
Maximum
JBW11-160
JBW14-160
B
B
JBW11-260
JBW14-260
C
C
120V
480V
Three One Heater and Thermostat Per Engine

208V
240V
380V
480V
575V
JBW18-000
JBW12-000
JBW13-000
JBW14-000
JBW15-000
A
A
B
B
B
480V
JBW14-060
30 Amps
or Less
JBW18-100
JBW12-100
JBW13-100
JBW14-100
JBW15-100
B
B
B
B
B
JBW18-200
JBW12-200
JBW13-200
JBW14-200
JBW15-200
C
C
C
C
C
208V
240V
380V
480V
575V
60 Amps
Maximum
JBW14-160
JBW14-260
480V
Single Two Heaters and Two Thermostats Per Engine

120V
208V
240V
277V
Use one thermostat with each heater.

See pages 32 through 36.
380V
480V
575V
JBW23-000
JBW24-000
JBW25-000
D
D
D
120V
208V
240V
380V
480V
575V
JBW21-000
JBW28-000
JBW22-000
JBW23-000
JBW24-000
JBW25-000
C
C
C
D
D
D
25 Amps
Per
Heater
or Less
30 Amps
Per Heater
Maximum
120V
208V
240V
277V
Use one oil pressure switch (PS252)

& thermostat with each heater.
See pages 32 through 36 and page 37.
JBW23-100
JBW24-100
JBW25-100
D
D
D
JBW23-200
JBW24-200
JBW25-200
D
D
D
380V
480V
575V
JBW21-100
JBW28-100
JBW22-100
JBW23-100
JBW24-100
JBW25-100
D
D
D
D
D
D
JBW21-200
JBW28-200
JBW22-200
JBW23-200
JBW24-200
JBW25-200
D
D
D
D
D
D
120V
208V
240V
380V
480V
575V
D
D
D
D
D
208V
240V
380V
480V
575V
Three Two Heaters and Two Thermostats Per Engine

208V
240V
380V
480V
575V
JBW28-000
JBW22-000
JBW23-000
JBW24-000
JBW25-000
C
C
D
D
D
30 Amps
Per Heater
or Less
JBW28-100
JBW22-100
JBW23-100
JBW24-100
JBW25-100
D
D
D
D
D
JBW28-200
JBW22-200
JBW23-200
JBW24-200
JBW25-200
All control boxes are available for Class 1 Group D hazardous locations, change prefix JBW to JBE. Consult factory for price
and availability.
Box Size Code: A 6 x 6 x 4, B 8 x 8 x 4, C 10 x 8 x 4, D 12 x 10 x 5
38
All Kim Hotstart heaters with thermostats, designed to operate on 3-phase current (at any
voltage), require the use of a control system with a 3-pole contactor. All Kim Hotstart
heaters with thermostat designed to operate over 480 volt (1 phase or 3 phase) require a
control system to reduce the primary voltage to 120 volts for the control circuit. For
increased thermostat life, use a control system on all heaters above 277 volts either single
or three phase.
These control systems allow for quick electrical installation of all Kim Hotstart engine
preheaters. They are designed as a time and labor saving component. They are especially
useful on installations that require two coolant heaters or combinations of a coolant
heater and oil heater/hydraulic heater etc.
Typical
Control Box
System
Components
All control boxes on this and preceding page are NEMA 12 & 13.
All control boxes are available for Class 1 Group D hazardous locations. Change prefix
JBW to JBE and consult factory for price and availability.
L1
L2
Power In
480V 3PH
L3
Equipment Ground
(must be grounded)
Control
Transformer
480V. PRI.
H2
H3
H4
X1
Magnetic
Contactors
1A. Fuses
C1
C1
C1
C2
C2
C2
H1
X2
120V. 50VA
1/2A. Fuse
10A. Fuses
Line
Line
E1
Pressure
Switch
Load
E2
E3
E4
E5
E6
Load
Contactor
Coil
4
C1
Thermostat
3
Heating
Element
Contactor
Coil
5
C2
Thermostat
3
Model JBW24-200
With pressure switch
2
Heating
Element
or
Model JBW24-100
With 24 volt relay
To control two 480 volt heaters at maximum 30 amps on automatic start engines.
3 Phase Only
L3
Power In
480V.
1 or 3
30 AMP
L1
Equipment Ground
(must be grounded)
H1
Transformer
480V. PRI.
50VA
H3
H2
1A. Fuses
H4
L1
Magnetic
Contactor
C1
E1
X1
L2
C1
L3
C1
E2
E3
X2
120V Sec.
Model JBW14-000
No automatic control
X1
1/2A. Fuse
1
Heating
Element
3
2
C1
Thermostat
Control
Contactor
Coil
To control one 480 volt heater at maximum 30 amps on manual start engine.
39
Technical Information & Heater Installation Instructions

OPERATING PRINCIPLE
The Kim Hotstart Engine Heater operates on the principle of a thermosiphon. As the temperature of the coolant in the heater
tank increases, its density decreases causing it to rise through the outlet of the tank to the engine. The coolant leaving the
heater tank is replaced with coolant drawn from the engine and the cycle is repeated. A flow-through thermostat is available
for the inlet of the engine heater that keeps coolant within the preset temperature range.
CAUTION
Prior to heater installation, check the cooling system. Poor coolant conditions
will interfere with proper function of the heater and can also cause element
failure. If there is sediment or foreign matter present or the coolant does not
meet the engine manufacturers specifications, the system should be drained,
cleaned, flushed and refilled with a 50/50 mixture of low silicate antifreeze,
deionized water, and low silicate supplemental coolant additives. Do not exceed
a concentration of more than 60% antifreeze, as element failure may result. A
cooling system containing anti-leak additives can cause premature element
failure.
MOUNTING
Mount the tank heater in a horizontal position with the outlet neck pointed up.
The heater can also be mounted vertically with the inlet neck as the low point
(see figure 1).
Bolt the heater to the truck frame or skid frame on a generator package with
the mounting straps provided. See Figure 2.The heater must be mounted below
the lowest level of the engine water jacket to ensure a good gravity flow of
coolant to the heater.
Outlet Neck
Outlet Neck
Inlet
Inlet
VERTICAL MOUNT
HORIZONTAL MOUNT
FIGURE 1
CAUTION
YES
DO NOT mount the heater to the engine. Engine vibration can damage the
heater and void the warranty.
Connect the heater intake to the lowest accessible point of the water jacket. If a
connection point is unavailable in the water jacket area, connect heater intake
line to lower radiator hose.This hose should run down to heater intake.
Connect heater outlet to the highest accessible point in the engines water
jacket area at the furthest point from the engines thermostat.The heater outlet
must be connected at a higher point on the engine than the intake. See Figure
3.
NO
Lowest level of water jacket
FIGURE 2
YES
NO
CAUTION
DO NOT route outlet hose above engine block connection, or loop or kink hoses.
This will cause air locks in the hose and block circulation of the coolant by the
heater. See Figure 3.
To eliminate air locks in the heater and hoses, refill the engine with the heater
outlet line disconnected at the engine until outlet line is full of coolant. See
Figure 4-1.Then connect the outlet line to the engine and finish filling the
engine. See Figure 4-2.
Before energizing heater, all air must be bled out of the system by running the
engine. If not, air could be trapped in the block causing the heater to fail.
FIGURE 3
YES
1
NO
NO
CAUTION
The bi-directional ball check valve located in the inlet of the heater allows a
reduced amount of coolant to reverse flow through the heater when the engine
is running.This will maintain a full coolant level in the tank at all times to
protect the element from overheating.This is a safety device only. Kim Hotstart
recommends NOT running the engine with the engine heater energized.
On standby and automatic start engines, heaters should be de-energized when
engine starts.This requires an oil pressure switch or other automatic cut-off.
These systems are often operated at voltages above the 277 Volt rating of the
Kim Hotstart thermostat and are also often 3 Phase. All heaters above 277 Volt
should be used in conjunction with a contactor and control transformer. All
three phase heaters must be used with a contactor. See pages 37, 38, and 39.
40
Coolant Flow
FIGURE 4
Note: It is recommended for V engines larger than eight cylinders or over 1000
C.I.D. that 2 heaters of equal wattage be used. One heater installed on each bank
of the V.
Example:To adequately heat a 1000 cubic inch V engine for ambient temperature
above -20F use (2) 2000 watt heaters total 4000 watts.
For the most efficient heating of this size engine and electrical savings, see the
forced circulatiing heating system on pages 16 & 17.
Section 5
Battery Pads
Battery Wraps
Silicone Hot Pads
41
A fully charged battery has only 40%

cranking power at 0 F when compared
to 100% cranking power at 80 F.
Battery
Heating Pads
Battery heater not recommended for

nickel cadmium batteries.
When batteries are placed in an

insulated battery box, a thermostat is
recommended to sense battery box
temperature to prevent overheating
the battery.
Special Pads for Multiple Batteries
Standard Pad for Single Battery

9.00
REF TYP
16-3 HPN
Style A
9.00
REF TYP
Style B
Style C
A
16-3 HPN
6" HPN
100
Typical Connection - 2 Batteries

on Each Side of Vehicle
80
Percent of Battery Cranking Power
KB7515-S
KB7515-D
KB7515-D
Right Side Battery Box
KB7515-D
Left Side Battery Box
Ground
BEC-6
BY-T68
BPC-61
Nominal
Model Volts Watts Amps Dimensions Batt. Style
Number
Size
A
B
KB5015
120
KB5015-S 120
KB5015-D 120
50
50
50
8 1/4
8 1/4
8 1/4
.42
.42
.42
13
13
13
4D
4D
4D
A
B
C
60
40
20
KB7515
120
KB7515-S 120
KB7515-D 120
75
75
75
.63
.63
.63
10 1/2 19 1/2
10 1/2 19 1/2
10 1/2 19 1/2
8D
8D
8D
A
B
C
KB7523
240
KB7523-S 240
KB7523-D 240
75
75
75
.31
.31
.31
10 1/2 19 1/2
10 1/2 19 1/2
10 1/2 19 1/2
8D
8D
8D
A
B
C
0
-20
+20
+40
+60
+80
Ambient Temperature, F
Accessories For Multiple Battery Heating

2 FT
4 FT
6 FT
8 FT
3 FT
6 FT
15.375"
15.375"
CORD, 16-3 HPN

16-3 HPN
15.375"
EXTENSION CORDS
42
POWER SUPPLY CORDS
THERMOSTAT & Y CORD ASSEMBLY
Model
Length
Model
Length
Volts
BEC-2
BEC-4
BEC-6
BEC-8
2
4
6
8
BPC-31
BPC-32
BPC-61
BPC-62
3
3
6
6
120
240
120
240
Model
BY-T68
Temperature Control
On
Off
60F
80F
Prolong the life of your battery with Kim Hotstart thermal battery wraps with or without
thermostat.
Durable, fire-retardant vinyl cover that resists oils and acids.
All standard battery pads and battery wraps come with 6 grounded cord and plug.
Fast, easy installation.
Battery
Thermal
Wrap
Boosts battery cranking power as much as 75%.
BATTERY THERMAL WRAP NO THERMOSTAT

Model Number
Volts
Watts
Length
KBW5015-000
120
50
28
KBW8015-000
120
80
36
KBW16015-000
120
160
72
Thermostatically controlled battery thermal wraps provide optimum heating regardless of

ambient temperature.
At 80F, the battery will achieve maximum cold cranking amps.
Battery is constantly maintained at 80F.
Provides greater heat rise than plates or pads.
Thermostat will eliminate battery damage caused by overheating and acid spill.
Thermostat range: 65F - 80F

BATTERY THERMAL WRAP WITH THERMOSTAT
Model Number
Volts
Watts
Length
KBW5015T-000
KBW5024T-000
120
240
50
50
26
26
KBW8015T-000
KBW8024T-000
120
240
80
80
44
44
KBW10015T-000
KBW10024T-000
120
240
100
100
56
56
43
Silicone
Hot Pads
Flexible, Versatile and Easy to Install.

Kim Hotstart adhesive Hot Pad Heaters are ideal for oil pans, hydraulic reservoirs, engine
blocks, hydraulic cylinders and diesel fuel tanks.
Easy peel and stick application
Etched foil heating element for optimal heat transfer and long life
Durable silicone/fiberglass cover resists abrasion
Assembled with a standard 6 ft. HPN cord and plug (240V without plug)
Not for use on batteries
Model Number
Dimensions
Volts
Watts
AF10015
AF10024
4 x 5
120
240
100
100
AF15015
AF15024
4 x 5
120
240
150
150
AF25015
AF25024
5 x 6
120
240
250
250
AF40015
AF40024
6 x 8
120
240
400
400
Application
Guidline
100 Watt
150 Watt
250 Watt
400 Watt
Engine oil pan
2 to 5 quarts
5 to 8 quarts
2 to 5 gallons
5 to 8 gallons
Diesel Tank
5 to 7 gallons
7 to 10 gallons
10 to 20 gallons
20 to 30 gallons
Hydraulic Tank
1 to 5 gallons
5 to 10 gallons
10 to 20 gallons
20 to 30 gallons
Water Tank
up to 2 gallons
2 to 4 gallons
4 to 7 gallons
7 to 10 gallons
CAUTION: Do not use pads with higher than recommended wattage for specific oil capacities.
44
Section 6
In-block Heaters
Heater Installation
Guide
In-line Heater
Direct Immersion
Cords
Thermocords
Flush Mount Kits
45
In-Block
Direct Immersion Heaters

Engine Model
Part Number Part Number

120 Volts
240 Volts
Note: In-block heaters are complete with 2-wire w/ground 6 foot

HPN cord and plug. For cord replacements or Y thermocord
energy saver, please reference page 56.
Watts
Product Image
Application Information
Heat Shield
Required
Oil Heater
Thread Size*
Allis Chalmers
670T & I
685T & I
6138LT,T & I
25000 (844 CID)
AC-101
CATV-151
AC-102
CATV-152
1000
1500
Replaces 1 thread-in plug on the oil cooler at

rear of the engine on the right side. Note that
not all of the engines have this opening.
Case/IH Agricultural
ALL 4 CYL 390
ALL 6 CYL 590
CUB-751FP
CUB-101FP
CUB-151FP
CUB-752FP
CUB-102FP
CUB-152FP
750
1000
1500
Inserts in any of the freeze plugs right side of

engine
22mm
ALL 6 CYL 830
CUC-151FP
CUC-152FP
1500
Inserts in the freeze plug right rear of the

block
22mm
Caterpillar
C-10
C-12
TF121-000
TF122-000
1250
Replaces the 1 threaded plug

in the oil cooler bonnet
C-9 Non ACERT

C-15 Non ACERT
C-16 Non ACERT
CATV-151
CATV-152
1500
C-9 Only: Mount in rear face of block

C-15, C-16: Mount in rear oil cooler bonnet
from the back end
C7 ACERT
3126
FP101-001
FP151-001
FP102-001
FP152-001
1000
1500
Replace 44mm frost plug on right hand side

of engine just below the turbo charger.
C7 ACERT rear port
TL101-000
TL102-000
C9 ACERT
CATV-151
CATV-152
1500
C11 ACERT
C13 ACERT
TF151-008
TF152-008
1500
Replace any of the 1-5/16 plugs in rear of oil Check Exhaust

cooler on the right hand side of the engine
Routing
C15 ACERT
w/o breaksaver
TF151-009
TF152-009
1500
Replace 1-3/16 plug in rear of the oil cooler

on the right hand side of the engine
C15 ACERT
with breaksaver
TF151-008
TF152-008
1500
Replace 1-5/16 plug in the oil cooler on the

righ handside of engine
C9 2007 ACERT
C13 2007 ACERT
C15 2007 ACERT
TF151-012
TF152-012
1500
Replace 1-3/16 plug in the rear of the oil

cooler on the right hand side of the engine
1674
CATB-151
CATB-152
1500
Replaces the 1-1/2 thread-in plug

on the right side of the engine
1693 & D343
CATC-151
CATC-152
1500
Replaces water jacket access plate on the left

side of the engine
1693T & 1693TA
CATC-151-S
CATC-152-S
1500
Replaces water jacket access plate on the left

side of the engine
3013 1.5L
3014 2.0L
FP531-003
FP532-003
530
Replaces 40mm core plug on the front, left

side of the engine
YES
1 NPT
YES
Replace 1-1/16 plug in the rear of the block

Replace 1 NPT plug in the right rear of the
engine block
* If supplemental oil heating is desired, this column gives the correct thread size in oil pan. See NOTE on page 54.
46
1 NPT
1 5/16
STOR
In-Block

Engine Model

120 Volts
240 Volts

Watts
Product Image
Heat Shield
Required
Oil Heater
Thread Size*
YES
11/16X12
Caterpillar Continued
3024 2.22L
FP531-003
FP532-003
530
Replaces 40mm core plug on the front, left

side of the engine
3034 2.95L
FP531-001
FP532-001
530
Replaces 50mm core plug located at back of

head
3044 3.3L
PF531-001
PF532-001
530
Mounts in football shaped opening on the

right of the engine
3046 5.0L
PF531-000
PF532-000
530
Replaces 35mm core plug located at rear of

engine, left side
3054 3.99L
3054B 4.23L
PER-751FP
PER-101FP
PER-752FP
PER-102FP
750
1000
Mounts in the 1-1/4 freeze plug opening on

the left side of the engine
3054C
PER-751FP
PER-752FP
750
Mounts in 1-1/4 freeze plug at left rear of

engine
3056 6.0L
PER-151FP
PER-152FP
1500
Mounts in the 1-1/2 freeze plug on the right

side of the engine
3114
3116
FP101-001
FP151-001
FP102-001
FP152-001
1000
1500
Replaces the core plug on the right side of

the engine just below the turbocharger
3176 10.3L
through 1995
DD8L-101
CAT-12015
TF151-001
DD8L-102
CAT-12023
TF152-001
1000
1250
1500
Replaces the 3/4 plug on the right side of

the engine just below the head.
3176 10.3L
1996 and later
TF121-000
TF122-000
1250
Replaces the 1 threaded plug in the oil

cooler bonnet
YES
11/16X12
3196 12.0L
TF121-000
TF122-000
1250
Replaces 1threaded plug in oil cooler bonnet
YES
11/16X12
3204
all 1100 series
CATX-751
CATX-101
CATX-752
CATX-102
750
1000
Replaces the core plug on the right side of the

engine just below the turbocharger
3208 2 heaters
with a single cord
CATX-2-751-Y
CATX-2-752-Y
1500
total
Use on industrial engines when clear

access is available.
Replaces any core plug - one on each side
of the engine
3208
Recommended
Aftermarket
Installation
JD3/4-101IN
JD1-101IN
JD3/4-151IN
JD1-151IN
JD3/4-102IN
JD1-102IN
JD3/4-152IN
JD1-152IN
1000
1000
1500
1500
Replaces any of the 3/4 or 1 plugs on the

water transfer casting (right front of the
engine). 3/4 use JD3/4 1 use JD1
3304
3306
DD8L-101
CAT-12015
TF151-001
DD8L-102
CAT-12023
TF152-001
1000
1250
1500
Replaces the 3/4 plug on the left side of

the engine
3406C/E 14.6L
AC-101
CATV-151
AC-102
CATV-152
1000
1500
Replaces 1thread-in plug in the rear of the oil

cooler bonnet on the right side of the engine
1 NPT
22mm
1 NPT
47
In-Block

Engine Model

120 Volts
240 Volts

Watts
Product Image
Heat Shield
Required
Oil Heater
Thread Size*
Caterpillar Continued
3406 & 3408
except 1998
ADEM 2
AC-101
CATV-151
AC-102
CATV-152
1000
1500
Replaces 1thread-in plug in the rear of the oil

cooler bonnet on the right side of the engine
3406E
1998 ADEM 2
engines only
TF151-002
TF152-002
1500
Replaces the 1 threaded plug that points

downward on the top of the rear of the oil
cooler bonnet
3406E
ADEM 3 and ADEM
2000 engines
AC-101
CATV-151
AC-102
CATV-152
1000
1500
Replaces 1 thread-in plug in the rear of the

oil cooler bonnet on the right side of the
engine
1 NPT
3456 15.8L
AC-101
CATV-151
AC-102
CATV-152
1000
1500
Replaces 1 thread-in plug in the rear of the

oil cooler bonnet on the right side of the
engine
1 NPT
1 NPT
YES
1 NPT
Chevrolet/GMC (Small Truck)

5.7L V8 (350 CID)
FC601-501
NONE
6.2L V8 Diesel
6.5L V8 Diesel
Mounts in the freeze plug in the engines

block
No replacement cord available
600
FC601-PY2
Cummins
6 Cylinder Engines:
H,NT,NH,N Family
743 CID,855 CID,927 CID,N14
1.Cummins engines are often referred to by their horsepower rating i.e.350 Cummins
2.Cummins engines are often referred to as Big Cam,Big Cam2,3,4,full flow cooling,etc.
All refer to engines of 855 CID Size listed below
Group I
Flat plate design
Flat plate design when

the 1/2NPT opening
is used
CUN-151B
CUN-152B
1500
1 NPT
6 bolt flat plate on the right side of the
engine. May use either the forward or rear
opening depending on clearance.
CUN-151BH
CUN-152BH
1500
1 NPT
Group II
When an external oil cooler is used..
When connection
is 1 1/2rubber hose CNT-151B-90
Engines produced Aug.
1975 thru June 1982
Uses an Oring for
the 1 1/4water tube
connection
Engines produced
prior to August 75
CNT-151B
Note: When a 4 bolt flat plate element design is encountered,remove the next two bolts on the casting,remove the whole casting,
and replace the casting and element with either CNT-151B/CNT-152B OR CNT151B90/CNT152B90
CNT-152B-90
1500
6 bolt, flat plate design with an elbow that

will rotate 360 degrees to connect with any
hose or casting
1 NPT
CNT-152B
1500
6 bolt, flat plate design with an elbow that

will rotate 360 degrees to connect with any
hose or casting
1 NPT
48
In-Block

Engine Model

120 Volts
240 Volts

Watts
Product Image
Heat Shield
Required
Oil Heater
Thread Size*
Cummins Continued
Group III
For industrial engines
with hole pattern CUN-151BREV
reversed
CUN-152BREV
1500
Six bolt flat plate on the right side of the

block
1 NPT
PF152-002
1500
Six bolt flat plate on the right side of the

block
1 NPT
Group IV
1998 and later
N14 Industrial
PF151-002
Additional Cummins Engine Models

Cummins A
4 cyl & 6 cyl
CUA-101F
CUA-102F
1000
Inserts in any of the freeze plugs on right

side of engine. Element points down.
ISC/QSC 8.3L
ISL/QSL 9.0L
DD8L-101
DD8L-102
1000
3/4 NPT threaded plug in the

right rear side of engine
22mm
L10, M11
ISM
CUL-151
CUL-152
1500
Inserts in the forward opening of the heater

casting on the right rear of block
1 NPT
QSB 3.9L, 5.9L

ISB 5.9
TF751-002
TF752-002
750
3/4 NPT threaded plug in the front

of the oil cooler casting
22mm
ISM/QSM 11.0L
Flat Plate Design
PF151-003
PF152-003
1500
Right rear. Replaces plate.
1 NPT
QSX, ISX
Signature 600
PF151-004
PF152-004
1500
Mounts in the football shaped plate on the

right side of the block
27mm
4BT 3.9L
CUB-751FP
CUB-101FP
CUB-752FP
CUB-102FP
750
1000
Inserts in any of the freeze plugs

right side of engine
Check Exhaust
Routing
22mm
6BT 5.9L
CUB-751FP
CUB-101FP
CUB-151FP
CUB-752FP
CUB-102FP
CUB-152FP
750
1000
1500
Inserts in any of the freeze plugs

right side of engine
Check Exhaust
Routing
22mm
6CT 8.3L
CUC-151FP
CUC-152FP
1500
Inserts in the freeze plug

right rear of the block
22mm
Detroit Diesel
SERIES 10
4 cylinder
Phaser engines
PER-751FP
PER-101FP
PER-752FP
PER-102FP
750
1000

either side of the engine
SERIES 10
6 cylinder
Phaser engines
PER-151FP
PER-152FP
1500

side of the engine
SERIES 30
DD8L-101
DD8L-102
1000
Mounts in the 3/4 NPT opening in the block
49
In-Block

Engine Model

120 Volts
240 Volts

Watts
Product Image
Heat Shield
Required
Oil Heater
Thread Size*
Detroit Diesel continued

SERIES 40
all versions
PER-751FP
INTA-121
FR151-001
PER-752FP
INTA-122
FR152-001
750
1250
1500
Mounts in the frost plug opening on the left

side of the engine
SERIES 50
SERIES 60
AC-101
CATV-151
AC-102
CATV-152
1000
1500
Mounts in the 1 NPT opening in either water yes on 1991 and

pick up pipe (up to 1991) or in the 1 NPT
later
opening on the oil cooler housing after 1991
SERIES 55
PF151-000
PF152-000
1500
Mounts in the triangle plate on the side

of the block
3-53, 4-53, 3-71,

4-71 with water
cooled air compressor
DD-751-S
DD-752-S
750
Mounts in the football shaped plate on

the block. Check clearance.
3-53, 4-53, 3-71,

4-71 without water
cooled air compressor
DD-751
DD-752
750

block. Check clearance.
6-71
with water cooled air
compressor
DD-151-S
DD-152-S
1500

6-71
without water cooled
air compressor
DD-151
DD-152
1500

8.2 L V-8 Diesel
DD8L-101
DD8L-102
1000
Threads into the 3/4 NPT opening

on the block
6V-53
with water cooled air
compressor
DD6V-751-S
DD6V-752-S
750

6V-53
without water cooled
air compressor
DD6V-751
DD6V-752
750

6V71 & 8V71

Alternate location
AC-101
CATV-151
AC-102
CATV-152
1000
1500
Threads into 1 NPT plug in the front face of

the block
6V-71 & 8V-71

6V-92 & 8V-92
except GMC General
models
DDV-151B
DDV-152B
1500
Mounts in the square plate on the block
6V92 & 8V92

alternate location threads into oil cooler.
DD8L-101
DD8L-102
1000
Threads into the 3/4 NPT opening in the oil

cooler housing.Note - not all engines have
this opening
3/4 NPT
Deutz
BF4L913 BF6L913
F3L912 F3L913 OLT221515 plus
F6L913
A22M48M
(adapter)
1011 SERIES
oil cooled engines
n/a
150
Use adapter kit to mount the 22MM

heater in the 48MM opening
50
22MM
or
48MM
In-Block

Engine Model

120 Volts
240 Volts

Watts
Product Image
Heat Shield
Required
Oil Heater
Thread Size*
Deutz continued
1012 4 & 6 cyl
1013 4 cyl
PF751-000
PF752-000
750
Mounts in the football shaped plate

opening on the oil cooler casting
1013 6 cyl
PF121-001
PF122-001
1250

1015
6 & 8 cyl
TL151-004
TL152-004
1500
Mounts in 30MM plug in water elbow on

front of the engine
2012 4 & 6 cyl
PF751-002
PF752-002
750

Ford
6.9L & 7.3L V-8
diesels through 1993
FC101-PY1
None
1000
Mounts in a freeze plug on the engine's block.

No replacement cord available.
7.3L V-8 diesels

from 1994 on
TF751-002
DD8L-101
TF752-002
DD8L-102
750
1000
Mounts in the 3/4 NPT plug in the

engine's block
Hino
3.8L, 5.8L, 6.0L, 6.4L,
6.7L,W04C-T,W06E,
H06C-T, H07C-B
DD8L-101
DD8L-102
Threads into 3/4 NPT opening

in the block
1000
YES
Isuzu
4BD1
6BD1
6BG1
6HE1
6SA1
TF401-501
NONE
400
Replaces 1 NPT plug in left rear of engine
Iveco
NEF 4cyl
NEF 6 cyl
PF751-001
PF752-001
750
Mount in either front or rear opening on right

side of engine block
John Deere
With 3/4 plug in the
back of the block
JD3/4-101IN
JD3/4-151IN
JD3/4-102IN
JD3/4-152IN
1000
1500
3/4 NPT opening in the rear face

of the block
With 1 plug in the

back of the block
JD1-101IN
JD1-151IN
JD1-102IN
JD1-152IN
1000
1500
1 NPT opening in the rear face

of the block
With 1 5/8 opening

on the side of the
water jacket
JDS-101
JDS-102
1000
1-5/8 threaded opening on the side of the

block in the water distribution channel
check
Exhaust routing
51
In-Block

Engine Model

120 Volts
240 Volts

Watts
Product Image
Heat Shield
Required
John Deere continued

6105 (10.5L)
6125 (12.5L)
AC-101
CATV-151
AC-102
CATV-152
1000
1500
1 NPT opening in the oil cooler casting
Komatsu
L10 (10L)
M11(11L)
CUL-151
CUL-152
1500
Inserts in the forward opening of the heater

casting on the right rear of the block
SA6D125
MA-151
MA-152
1500
Threads into the freeze plug

opening in the block
Kubota
M, B, L Series
D905
V1205
D1005 V1305
D1105 V1505
D3000B V4000B
D3200B V4300B
DH905 VH1205
DH1005 VH1305
TF401-501
N/A
400
Replaces 1 NPT plug in left front of engine
Mack
Mid liner E3
MS200 & MS250
MAM-101
MAM-102
1000
Mounts in rear face of block
Mid liner E5
MS300
MAM-151
MAM-152
1500
Mounts in the oil cooler bonnet
E6 engines
smooth bore
from 1981 on
MASB-151
MASB-152
1500
Mounts in the freeze plug opening. Smooth

opening design.
E6 engines
threaded freeze
plug opening
not produced after 81
END 465, 711,
EN438, 504, 707,
673, 675, 676
(1957 through 1981)
MA-151
MA-152
1500
Mounts in any threaded freeze plug opening
E7 Engines
Except E-Tech water
pump mount
PF151-001
PF152-001
1500
Mounts in the plate in either the front or rear

face of the block in the water jacket passage.
For 2002 engine mounts in rear face of block.
E9, ENDT865, 866 and

1000 series V8 engines
Use two heaters
DD8L-101
DD8L-102
2000 total
Threads into the 3/4 NPT opening on each

side of the block
52
Oil Heater
Thread Size*
In-Block


Engine Model

120 Volts
240 Volts
Watts
Product Image
Heat Shield
Required
Oil Heater
Thread Size*
MAN
D2840
D2842
D2848
PF121-003
PF122-003
1250
Replace football shaped plate in lower

water pipe on right side of engine
D2866
D2876
PF151-006
PF152-006
1500
Replace 3 bolt plate on left side of engine.

May require adapter if 3 bolt opening is not
available on engine. Consult customer service.
Mercedes Benz
MBE904
MBE906
PF101-001
PF102-001
1000
Replace frost plug in rear of engine on right

side
YES
Massey Ferguson
3 cylinder
4 cylinder
6 cylinder
PER-751FP
PER-101FP
PER-752FP
PER-102FP
750
1000
Mounts in any of the 1-1/4 freeze plug

openings in the engine
Navistar/International
V800 (796 CID)
AC-101
CATV-151
AC-102
CATV-152
1000
1500
Threads into a 1 NPT opening

in the oil cooler bonnet
INLINE 6 CYLINDER
all series
312, 360, 414, 436,
466 & 530
PER-751FP
INTA-121
FR151-001
PER-752FP
INTA-122
FR152-001
750
1250
1500
Mounts in the frost plug on the left side

of the engine.
Fits all series of these engines.
6.9L & 7.3L

V8 diesels
through 1993
FC101-PY1
or
FC601-501
1000
None
600
No replacement cord available. Mounts in a

freeze plug above starter
7.3L & T444

all series
DD8L-101
DD8L-102
1000
3/4 NPT threaded opening in the block
9.0L V8 diesel
INT9-101F
INT9-102F
1000
Mounts in a freeze plug
Oliver
ALL EXCEPT 1265,
1365 & 1900
TF751-002
DD8L-101
TF752-002
DD8L-102
750
1000
Threads into a 3/4 NPT

opening in the block
Onan See Cummins A Series

Perkins
3.152
4.236
6.354
PER-751FP
PER-101FP
PER-752FP
PER-102FP
750
1000

the right side of the engine
103.15
104.22
404.22
FP531-003
FP532-003
530
Mounts in left front freeze plug
53
In-Block

Engine Model

120 Volts
240 Volts

Watts
Product Image
Heat Shield
Required
Oil Heater
Thread Size*
Perkins continued
700 Series
704.30
FP531-001
FP532-001
530
Mounts in freeze plug in rear of head
800 Series
PF531-001
PF532-001
530
Mounts in football shaped plate on the left

front of the block
1004 (right side)
FR751-002
FR101-000
PER-151FP
FR752-002
FR102-000
PER-152FP
750
1000
1500

the right side of the engine
1004 (left side)
PER-751FP
PER-101FP
PER-752FP
PER-102FP
750
1000

the left side of the engine
1006 (6 Cyl) A & B
PER-151FP
PER-152FP
1500

side of the engine
1103C
FR531-000
FR532-000
530
Replaces 1-1/4 freeze plug on right rear of

engine. Element should point
towards 1 O-clock position.
1104 (4 Cyl) C
PER-751FP
PER-101FP
PER-752FP
PER-102FP
750
1000
Mounts in 1-1/4 freeze plug opening on right

rear of engine with element straight up
in 12 O-clock position
Volvo
D9
PF151-007
PF152-007
1500
D12C
Prior to Serial #
250502
PF151-005
PF152-005
1500
D12C
After Serial # 250502
PF121-002
PF122-002
1250
TD60,TD61,TD70,
TD71,TD100,TD101,
VE10,TD120,TD121
VT6-101
VT6-102
1000
Mounts in the "football shaped" plate on

the front, right side of the engine
YES
Mounts below turbo charger on right center
of engine
YES
Mounts into threaded opening (44mm) in
the front of the engine
Yanmar
3T72HLE
4TN82E
D4T
YYDXL4.41
TF401-501
N/A
400
1 NPT
No replacement cord available
NOTE: The only replacement parts for the direct immersion heaters is the power cord. Please see the power cord section on
page 56 for the proper replacement cord set.
For thermostat control of in-block direct immersion heaters, see page 56. The energy saver Thermocord is available in various
temperature ranges.
Supplemental heat for engines using in-block heaters can be achieved by the installation of oil pan heaters in the lube-oil.
Reference pages 26 and 27 of this catalog or consult factory.
54
Heater
Installation
Instructions for:
In-block direct immersion heaters
Please refer to specific instructions that accompany heater.
THREADED PLUG TYPE HEATERS

A. Drain the cooling system.
B. Remove the recommended plug.
(See instructions with heater)
C. Apply teflon tape to pipe threads or grease to O
ring.
D. Thread heater into engine.
Please read the steps below before completing the
installation of your in-block heater.
PLATE TYPE HEATERS

B. Remove the recommended plate.
C. Clean the gasket area.
D. Apply gasket sealant to plate and engine surfaces.
E. Insert heater into engine.Tighten bolts.
Please follow these steps to ensure proper operation of your Kim Hotstart
in-block heater.
1.
2.
3.
4.
5.
FREEZE (CORE) PLUG TYPE HEATERS

B. Remove the recommended core plug.
C. Clean, smooth and dry core plug opening.
D. If retaining ring style, apply a light coat of grease to
the O ring and core plug opening. If press-in style,
apply a light coat of high-temperature, highstrength retaining compound (Loctite 640
recommended).
E. Insert heater into engine and position properly.
Push the heater into the engine by hand, then tap
in using a suitable tool until flange is even with
engine block.
Align cord with pins on the heater and press the cord into the heater. Place clamp around cord & heater. DO NOT PLUG IN HEATER YET!
Route the cord, keeping away from hot or moving surfaces.
Re-fill the cooling system. Run engine until engine thermostat opens and continue running for another 20 minutes to eliminate air.
Stop engine and let cool. Check for leaks. Check coolant level.
Plug heater into power supply and test for proper operation. Block should feel warm near heater.
IN-LINE HEATER
Engine Size
Model Number
Watts
Volts
TPT401-00
400
120
TPT402-00
400
240
2.5L or Less
In-Line
Heater
2.5L engines and smaller
Small & Lightweight - 6 long and 1.75 in

diameter. Weighs only 8 oz. including 3 cord and
plug.
Easy to install - 5/8 hose barb connections
allow for easy in-line installation with no rigid
mounting required.
Safe - CSA approved, the heater is electrically
grounded, double insulated and thermally
protected to ensure safe operation.
55
Replacement
Cords &
Thermocords
Heat Shield
Model
No.
HS1
Use when exhaust manifold or

turbo come close to heater
termination.
For use with In-Block Direct Immersion heaters

Cord
Length
Plug
Style
120 Volt
240 Volt
IM6-1IN
IM6-2IN
11
IM11-1IN
IM11-2IN
16
IM16-1IN
IM16-2IN
Cord
Length
Plug
Style
120 Volt
11PR72T
21PR72T
11
11PR132T
21PR132T
16
11PR192T
21PR192T
STYLE 1
Fits most competitor's applications.
240 Volt
STYLE 2
IM6-1IN
11PR72T
NOTE: When ordering

Kim-Glo Heater and
Thermocord, place suffix
WOC (which stands for
without cord) after the
heater model number to
save cost as the standard
6 foot heater cord is
replaced by the
Thermocord harness.
Thermocord for In-Block Direct Immersion heaters

Part No.
Volts
Thread
Size
Temp
Range
A-2822-B
120
1/2"
100-120
A-2822-C
120
1/2"
120-140
A-2822-H
240
1/2"
100-120
A-2822-I
240
1/2"
120-140
A-2822-M
120
1/2"
80-100
A-2822-P
240
1/2"
80-100
Y
ERG
EN VER
SA
3 ft.
4 ft.
3 ft.
Heater shown for illustration purposes only.
56
Flush mount kits for In-Block Direct Immersion heaters

Cord
Length
Plug
Style
120 Volt
IM6-1IN-FM
11
IM11-1IN-FM
16
IM16-1IN-FM
240 Volt
Kits include:
11PR- style cord
IM6-2IN-FM (shown on page 54),
recessed male
IM11-2IN-FM receptacle and hinged
flip cover
IM16-2IN-FM
Flush
Mount Kits
&
Accessories
3.5
.78125
.3125
Flush mount kits for tank heaters

Model
Number
Volts
Amps
For Heater with

Wattage of:
FM15120
120
15
500 to 1800
FM15240
240
15
500 to 3000
FM20120
120
20
2000 to 2250
Kits include:
Recessed male
receptacle with 6 cord
(no female connectors),
hinged flip cover and
female connector
3.5
.78125
.3125
Other Accessories
Recessed Male Receptacle with 6 ft. cord (no female connectors)
Model Number
RM5-15
RM6-15
RM5-2
RM6-2
Volts
120
240
120
240
Amps
15
15
20
20
Model Number
Volts
Amps
FM1G2A
FM2G2A
120
240
15/20
15/20
Female Connector Only - for extension cords
Hinged Cover Only

Model Number
Description
*FC-KH
FC-KH-C
Black/Kim Logo
Chrome/Kim Logo
3.25
.78125
3.3125
*Note: Standard with kit
Plug Housing
Model Number
A-2223-PH
57
Specifying
an Engine
Pre-Heater
1. Determine the best type of heater to be used for the application.

Direct Immersion or Tank Type?
Weathertight unit for all indoor or outdoor applications (hospital, communications
building, shopping mall, pump station, off-road equipment).
Explosion Proof unit for Hazardous Locations (off-shore platform,
oil rig, gas compression station).
2. Determine engine size.
Cubic inch or litre displacement.
3. Determine wattage required by using this general formula:
3 watts x cubic inch displacement = watts required.
Example: Engine is 855 C.I.D. 855 x 3 = 2565. Requirement is 2500 watt heater.
This formula is a very good rule of thumb to use down to 0F ambient
temperature. This formula will generally hold engine temperature at
approximately 100F above ambient.
Very large engines may require a forced circulation system (see pages 16, 17 and 59).
4. Now that you have the required wattage, you need to determine:
Voltage available that will power the heater (120, 208, 277, 240, 380, 480).
Is the power source Single Phase or Three Phase?
5. For thermostat selection, determine the desired engine temperature to be maintained.
100F to 120F applies 95% of the time. However, specifications vary with respect
to the user and a higher or lower range may be required.
You now have the specifications needed to select the required engine pre-heater
from the many products listed in this catalog. For other technical information and
installation tips, see pages 40 and 55. If you have other questions or need additional
assistance, please contact our customer service department.
Conversion Chart
Fahrenheit - Celsius
Cubic Inches - Litres Conversion Chart

Conversion Factors
Litres x 1.0567 = Quarts
Quarts x 0.94635 = Litres
Litres x 0.26417 = Gallons
Gallons x 3.7854 = Litres
Cubic Inches
150
200
250
300
350
400
450
500
550
600
650
700
750
800
850
900
950
1000
1050
1100
1150
1200
1250
1300
1350
1400
1450
1500
1550
Litres
2.46
3.28
4.10
4.92
5.74
6.55
7.37
8.19
9.01
9.83
10.65
11.47
12.29
13.11
13.93
14.75
15.57
16.39
17.21
18.03
18.84
19.66
20.48
21.30
22.12
22.94
23.76
24.58
25.40
Cubic Inches
1600
1650
1700
1750
1800
1850
1900
1950
2000
2050
2100
2150
2200
2250
2300
2350
2400
2450
2500
2550
2600
2650
2700
2750
2800
2850
2900
2950
3000
Litres
26.22
27.04
27.86
28.68
29.50
30.32
31.13
31.95
32.77
33.59
34.41
35.23
36.05
36.87
37.69
38.51
39.33
40.15
40.97
41.79
42.61
43.42
44.24
45.06
45.88
46.70
47.52
48.34
49.16
Cubic Inches
3050
3100
3150
3200
3250
3300
3350
3400
3450
3500
3550
3600
3650
3700
3750
3800
3850
3900
3950
4000
4050
4100
4150
4200
4250
4300
4350
4400
4450
Cubic Inches x 0.01639 = Liters

Liters x 61.024 = Cubic Inches
58
Litres
49.98
50.80
51.62
52.44
53.26
54.08
54.90
55.71
56.53
57.35
58.17
58.99
59.81
60.63
61.45
62.27
63.09
63.91
64.73
65.55
66.37
67.19
68.00
68.82
69.64
70.46
71.28
72.10
72.92
-40 F
-30 F
-20 F
-10 F
0 F
10 F
20 F
30 F
40F
50F
60F
70F
80F
90F
100F
110F
120F
130F
140F
150F
160F
170F
180F
190F
200F
210F
-40 C
-34 C
-29 C
-23 C
-18 C
-12 C
- 7 C
- 1 C
4.5C
10.0C
15.5C
21.0C
26.5C
32.0C
37.5C
43.5C
49.0C
54.5C
60.0C
65.5C
71.0C
76.5C
82.0C
88.0C
93.5C
99.0C
F = C x 9/5 + 32
C = (F - 32) x 5/9
Kim Hotstart offers complete circulating heating systems for any large industrial engine.
These systems are engineered and designed specifically for installation on a large
generator, compressor package, marine engine, or locomotive. Most systems are mounted
on a steel plate with a pre-wired junction box, pump and motor components, a flow
detection device and in-line high-limit thermostats. Plus, most systems have fused 120
volt control voltage, regardless of applied voltage.
Several systems are available for lube oil heating, coolant heating, diesel fuel heating or
combinations of any aforementioned fluid. Systems are adaptable to function in
wet/damp locations or hazardous environments. Complete with all necessary components
and controls, these automated systems are available in various wattage, voltage and
phase combinations to accommodate most large industrial preheating needs.
For additional information regarding Kim Hotstarts circulating heating systems, please
contact Kim Hotstart and have all your questions answered by one of our engine heating
product specialists.
Industrial
Circulating
Systems Large
engine
applications
All Kim Hotstart circulating
heating systems come prewired and pre-assembled for
easy installation, operation and
maintenance.
CL Model
Coolant only, watertight
circulating heating system
COLER Model
Class I Group D combination
Kim Hotstarts large capacity

systems heat and circulate
coolant or lube oil to
efficiently maintain an
engines optimum
temperature during shutdown and layover periods.
Circulating-type combination
heating systems combine the
benefits of coolant heating
and oil heating into one prewired, pre-assembled dual
heating system.
COR Model
for locomotive engines
coolant/lube oil combination
heating system
OER Model
Oil only, Class I Group D
Lloyds & ABS Approved
COL Model
Watertight with NEMA 12 enclosures
combination circulating heating system
59

Catalogo de Calentadores

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Catalogo de Calentadores

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IMC-500

Kim Hotstart Pre-Heaters

Protects the Environment

Saves warm-up time

Eliminates White Smoke upon start-up

Reduces idle time

Prolongs battery life

Engine is ready for clean full power

Provides immediate defrosting

Reduces Engine Wear

Reduces noise pollution

Stops destructive condensation

Tank Style Coolant Heaters That Meet Heating Requirements

Kim Hotstart, the Ultimate in

One-piece, heavy-duty, pressure die-cast

Industrial Lube Oil Heaters and Process Oil Heaters. Multiple

Battery Warming Pads and Thermal Wraps Improve Cranking

Silicone Hot Pads are Flexible and Easy to Install.

Durable silicone/fiberglass cover resists

Thermostat Controls, Complete Control Systems and Other

All Direct Immersion Block Heaters Carry CSA C/US

For small tank-style

1800 80F 100F LSU-8 REPS181T8 TPS-T CPS-1 12P48UU TPS-BOR

2000 80F 100F LSU-8 REPS202T8 TPS-T CPS-1 21P48UU TPS-BOR

* Remote thread-in fixed temperature thermostat

In-line thermostat options:

In-line Thermostat Replaceable Parts

1500 - 5000 watt

CB Model assembled with

1350 1650 800 1000

Volts Watts Phase Amps Fig.*

*Figure Number refers to technical drawings of heaters located on page 14.

1 NPT to 1 hose barb adapter.

1 NPT to 3/4 hose barb adapter.

1NPT x 1NPT aluminum coupler.

Kit contains (2) HB-3/4 and (1) HB-C

Kit contains (2) HB-1 and (1) HB-C

Heaters with Thermostats

SB Models include hi-limit thermostats

SB Model with power cord;

800 1000 500 600

Volts Watts Phase Amps

*Figure Number refers to technical drawings of heaters located on page 14.

SB Model with thermostat

SL Model with power cord;

SL Model with thermostat

1 NPT to 1 hose barb adapter.

1 NPT to 3/4 hose barb adapter.

1NPT x 1NPT aluminum coupler.

Kit contains (2) HB-3/4 and (1) HB-C

Kit contains (2) HB-1 and (1) HB-C

Power Cord Element Mount Check

2000 RESB1201 RTB RTBSB RTHC1-14

RTL RTBSL RTHC-14

Element Tank Box

Heaters with Thermostats

WL Model without thermostat

WL Model with thermostat

1350 1650 800 1000