Omega Air - Pressure Vessels

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Omega Air pressure vessels

TPV, TPH
Storing of compressed air
The size of the pressure vessel is defined
according to the quantity of the
supplied air from the compressor on
which is connected, control system and
consumption of compressed air.
Storing of compressed air
Compressed air produced by a compressor is stored in a pres-
surized container. Needs for the compressed air can be cove-
red without the compressor operating. In the meantime, it is
in standby mode and does not consume electricity.
Pressure vessel capacity covers momentarily and peak con-
sumptions of compressed air. Thatswhy compressed air mo-
tor is not put in operating so often, which results in lower
operating costs.

Pulsating supply of compressed air


Due to its way of operation, the piston compressors are
causing pulsating volume flow of compressed air. This
mode of operation harms the different devices that are
connected to such system. For example, in particular the
process control and measuring equipment at such a course
are not working properly. Pressure vessel regulates this
fluctuations and calms it. There are no such problems in
screw compressors application, because there is a constant
supply of compressed air.

The collection of condensate


Compression leads to condensation of water in the air. This
water usually enters with a stream of air in the pressure
vessel, where the heat, which was introduced into the
system at compression, is passing to the surrounding area.
Cooling of the pressure vessel results in the large amounts of
condensate which generates on its walls. Condensate is collected at the
bottom of the container, where it has to be drained out of the system.
Pressure vessels, which are drained irregular, are subject to corrosion caused
by condensate. The rust protection can be galvanic or with epoxy coating.

Final inspection and puting into the service


Pressure vessels are loaded from internal pressure, so they are dangerous for its
operation. Their manufacture, testing, installation and operation must be carried
out in accordance with the Pressure equipment directive. The content of the direc-
tive changes, so it is necessary to constantly follow the content. Documentation
of Pressure Vessels should be carefully kept. Pressure vessel must always bear the
inscription plate with the content required by the PED 97/23.
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Equipment and connections of the pressure vessel


Pressure vessel is not only naked steel tank, but needs also a pipe elements and equipment that enable the proper
and safe operation.
When Pressure switch is not A shut-off ball valve Condensate discharge Line distributor enables
installed on compressor, it is allows the disconnection connection enables the installation of a
necessary to be installed on of pressure vessel from the connecting of condensa- larger number of pipe
the pressure vessel. system. te drains. lines to the system.
Non-return valve must
Revision openings can
always be installed in the
be different shapes,
supply line, which connects
they are used for chec-
the compressor and pres-
king and cleaning of
sure vessels. It prevents the
pressure vessel interior.
return stream of compressed
Its minimum size is
air during working breaks in
determined by the
piston compressors applica-
standard.
tions. In scroll compressor
systems the valve is already
integrated.

Under regulation the relief


valve must always be
installed on pressure vessel.
If the internal pressure of
the vessel rises by 10%
above the nominal pressure,
the relief valve opens and Flexible pipe connects
relieves the pressure. the compressor and
pressure vessel. Its flexi-
Control connection is used
bility stops the vibration
for inspection agencies, whi-
spreading generated in
ch can connect the calibrated
compressor.
gauge to control the pressure
in the vessel..

Manometer shows the mo-


mentary internal pressure. Pressure switch, pressure pipe and the non-return valve are not standard equipment of
the pressure vessels, but their installation is recommended. On the pressure vessel is
also reasonable to install additional backup connections for any subsequent piping
connections.
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Installation of pressure vessel Pressure vessel must have a legally


For the installation of pressure vessel fol- prescribed safety valve
lowing conditions should be meet:
Safety valve:
• damage
Pressure vessel must be protected against external
(eg. falling objects). Installation of the security valve on the pressure vessel is
obligated by law.
• be
Installation, pressure vessels and equipment should
accessible from a safe place.
If the internal pressure in the tank rises above the maximum
operating pressure, the relief valve slowly opens. In the case of
pressure rising to 1.1 - times the value of the nominal pressure,
• installation
Safety deviations and safety requirements for the
of pressure vessels should be meet.
the relief valve opens fully and leave out the excess pressure
from the system. It should be noted that safety valve cross-
section opening has the capacity to discharge amount of air
• itPressure vessel must be installed safely and reliably,
should not move or tilt.
that intakes of all compressors connected to the system.

• ofIt’sairnessesary to take into account additionally load


under pressure.

• neccessary.
For larger pressure vessels reinforcements are

• Equipment data plate must be clearly visible.


• Pressure vessels must be protected from corrosion.

During eventual later upgrade:


If compressors number increases during the time, it
is necessarily to check if existing safety valve is able
to dissipate the entire excess amount of air pressure
in the vessel. It can happen that the pressure vessel
explodes.

Safety checks
Safety valve is necessary to preventive check and review
on any extension of compressor station.
Close the main inlet from the vessel and overcome the pressure
switch that compressor can no longer automatically shut off.
The pressure in the vessel is growing until the safety valve is
activated. The pressure in the vessel should not rise more than
10% above the nominal pressure. If this happens, relief valve
does not meet the requirements and should be replaced.

Vertical pressure vessel is transported horizontally, then it


is placed on the legs. It is therefore necessary to take into
account the diagonal length of the vessel, which must be less Safety valve must meet all the requirements of local legislation. It is
than the amount of space. necessary to keep the documentation, which should be attached to
the rest of the documentation of the pressure vessel that is hand over
to the customer. His duty is to store the documentation.
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PRESSURE VESSELS - vertical


Measures
Volume Connections Max. pressure Weight
Model H ×D

l " mm (bar) kg

TPV 50 50 1/2" 912×300 24


TPV 100 100 1/2" 1355×350 45
TPV 150 150 1/2" 1410×400 56
TPV 200 200 1/2" 1410×480 95
TPV 300 300 3/4" 1810×480 130
TPV 500 500 1" 2025×622 188
TPV 750 750 1" 2090×750 253
TPV 1000 1000 6/4" 2140×850 270
13
TPV 1500 1500 6/4" 2290×1000 470
TPV 2000 2000 2" 2365×1150 645
TPV 3000 3000 2" 2890×1250 837
TPV 4000 4000 DN 80 3915×1250 1250
TPV 5000 5000 DN 80 3970×1400 1515
TPV 6000 6000 DN 80 3505×1600 1545
TPV 8000 8000 DN 100
TPV 10000 10000 DN 100 5500×1700 2270

PRESSURE VESSELS - horizontal


Measures
Volume Connections Max. pressure Weight
Model H ×D

l " mm (bar) kg

TPH 50 50 1/2" 810×400 35


TPH 100 100 1/2" 1160×500 60
TPH 200 200 1/2" 1250×630 95
TPH 300 300 3/4" 1730×620 130
TPH 500 500 1" 1690×780 188
TPH 750 750 1" 1844×910 13 253
TPH 1000 1000 6/4" 2040×980 270
TPH 1500 1500 6/4" 2020×1250 470
TPH 2000 2000 2" 2150×1350 645
TPH 3000 3000 2" 2350×1350 837
TPH 5000 5000 DN 80 3574×1400 1515

D
The supply of pressure vessels is covered
D • anti-corrosion protection with protective colour and
protective coating,
• CE - certificate,
• revision opening,
• supporting legs,
• connections for the equipment.
H Optional equipment
H
•safety valve with certificate,
•pressure gauge, the relief pipe and quick coupling,
•ball valves for input and output connections,.
•automatic condensate drain with air vented connection
and shut-off valve (from TP 500 ),
Omega Air d. o. o. •condensate drain pipe,
Cesta Dolomitskega odreda 10 •plugs for the unused connectors.

1000 Ljubljana, Slovenija Auxiliary option


tel.: +386 (0)1 200 68 00
fax.: +386 (0)1 200 68 50
•Epoxy coating - 70 to 80 micron

e-mail: [email protected]
www.omega-air.si

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