Abb Tzidc Positioner

Configuration-,
Parameterization
Instruction
Electro-Pneumatic Positioner
TZIDC, TZIDC-1x0, TZIDC-2x0
45/18-79-EN
P R O F I
PROCESS FIELD BUS
B U S
Blinder Text
Electro-Pneumatic Positioner
Configuration-, Parameterization Instruction

45/18-79-EN
10.2009
Rev. C
Manufacturer:
ABB Automation Products GmbH
Schillerstrae 72
32425 Minden
Germany
Tel.: +49 551 905-534
Fax: +49 551 905-555
[email protected]
Customer service center
Phone: +49 180 5 222 580
Fax: +49 621 381 931-29031
[email protected]
Copyright 2009 by ABB Automation Products GmbH

Subject to changes without notice
This document is protected by copyright. It assists the user in safe and efficient operation of the device.
The contents of this document, whether whole or in part, may not be copied or reproduced without prior
approval by the copyright holder.
Contents
45/18-79-EN
Contents
1
Safety ....................................................................................................................................................................7
1.1
General information and notes for the reader ................................................................................................7
1.2
Intended use...................................................................................................................................................7
1.3
Plates and symbols ........................................................................................................................................8
1.3.1
1.4
Target groups and qualifications ....................................................................................................................9
1.5
Explosion protection .......................................................................................................................................9
Local operation..................................................................................................................................................10
2.1
General.........................................................................................................................................................10
2.2
Displays and operating elements .................................................................................................................11
2.2.1
Functions on the operating level ...........................................................................................................13
2.2.2
Functions on the configuration level .....................................................................................................14
2.3
Operation on the operating level ..................................................................................................................16
2.4
Operating modes..........................................................................................................................................17
2.4.1
Operating mode 1.0: Adaptive control ..................................................................................................17
2.4.2
Operating mode 1.1: Fixed control........................................................................................................18
2.4.3
Operating mode 1.2: Manual adjustment within the stroke range ........................................................19
2.4.4
Operating mode 1.3: Manual adjustment within the sensor range .......................................................19
2.5
3
Safety-/ warning symbols, note symbols.................................................................................................8
Inhibiting operation .......................................................................................................................................20
Configuration .....................................................................................................................................................21
3.1
General information......................................................................................................................................21
3.2
Example........................................................................................................................................................22
3.3
Overview of parameters (table) TZIDC / TZIDC-200 ..................................................................................23
3.4
Overview of parameters (table) TZIDC-110 / TZIDC 210 and TZIDC-120 / TZIDC-220 ............................25
3.5
Overview of parameters (graphic) TZIDC / TZIDC-200 ..............................................................................26
3.6
Overview of parameters (graphic) TZIDC-110 / TZIDC-210 and TZIDC-120 / TZIDC-220 ........................27
3.7
Parameter group 1: Standard.......................................................................................................................28
3.7.1
ACTUATOR Actuator type .................................................................................................................28
3.7.2
AUTO_ADJ Autoadjust ......................................................................................................................29
3.7.3
TOL_BAND Tolerance band ..............................................................................................................31
3.7.4
DEADBAND Dead band.....................................................................................................................31
3.7.5
ADJ_MODE Autoadjust mode ...........................................................................................................32
3.7.6
TEST Test ..........................................................................................................................................32
3.7.7
ADRESS Bus address .......................................................................................................................33
3.7.8
EXIT Return to operating level ...........................................................................................................33
3.8
Parameter group 2: Setpoint ........................................................................................................................34
3.8.1
MIN_RGE Setpoint range min. ..........................................................................................................34
3.8.2
MAX_RGE Setpoint range max. ........................................................................................................34
3.8.3
CHARACT Characteristic curve.........................................................................................................35
45/18-79-EN
Contents
3.8.4
ACTION Action (output signal)...........................................................................................................35
3.8.5
SHUT_CLS Shut-off value 0 %..........................................................................................................36
3.8.6
SHUT-OPN Shut-off value 100 %......................................................................................................36
3.8.7
RAMP UP Setpoint ramp (up)............................................................................................................37
3.8.8
RAMP DN Setpoint ramp (down) .......................................................................................................38
3.8.9
3.9
3.9.1
MIN_RGE Operating range min.........................................................................................................40
3.9.2
MAX_RGE Operating range max.......................................................................................................41
3.9.3
ZERO_POS Zero position...................................................................................................................42
3.9.4
3.10
Parameter group 4: Messages.....................................................................................................................43
3.10.1
TIME_OUT Dead band time limit .......................................................................................................43
3.10.2
POS_SW1 Switching point SW1........................................................................................................44
3.10.3
POS_SW2 Switching point SW2........................................................................................................44
3.10.4
SW1_ACTV Active direction SW1 .....................................................................................................44
3.10.5
SW2_ACTV Active direction SW2 .....................................................................................................45
3.10.6
3.11
Parameter group 5: Alarms ..........................................................................................................................46
3.11.1
LEAKAGE Leakage at actuator .........................................................................................................46
3.11.2
SP_RGE Setpoint monitoring ............................................................................................................46
3.11.3
SENS_RGE Operating range exceeded............................................................................................47
3.11.4
CTRLER Controller inactive ...............................................................................................................47
3.11.5
TIME_OUT Positioning time-out ........................................................................................................48
3.11.6
STRK_CTR Movement counter .........................................................................................................48
3.11.7
TRAVEL Travel counter .....................................................................................................................49
3.11.8
3.12
Parameter group 6: Manual adjustment.......................................................................................................50
3.12.1
MIN_VR Operating range min............................................................................................................50
3.12.2
MAX_VR Operating range max. ........................................................................................................51
3.12.3
ACTUATOR Actuator type .................................................................................................................52
3.12.4
SPRNG_Y2 Spring action (Y2) ..........................................................................................................53
3.12.5
DANG_DN Dead Angle Close ...........................................................................................................53
3.12.6
DANG_UP Dead Angle Open ............................................................................................................54
3.12.7
3.13
Parameter group 3: Operating range ...........................................................................................................40
Parameter group 7: Control parameters ......................................................................................................55
3.13.1
KP UP KP value (up)..........................................................................................................................55
3.13.2
KP DN KP value (down).....................................................................................................................56
3.13.3
TV UP TV value (up) ..........................................................................................................................57
3.13.4
TV DN TV value (down) .....................................................................................................................57

45/18-79-EN
Contents
3.13.5
GOPULSE UP Go pulse (up) .............................................................................................................58
3.13.6
GOPULSE DN Go pulse (down) ........................................................................................................59
3.13.7
Y-OFS UP Y offset (up)......................................................................................................................60
3.13.8
Y-OFS DN Offset (down) ...................................................................................................................61
3.13.9
TOL_BAND Tolerance band ..............................................................................................................62
3.13.10 DEADBAND Dead band.....................................................................................................................62

3.13.11 DB_APPR Dead band approach........................................................................................................62
3.13.12 TEST Test ..........................................................................................................................................63
3.13.13 EXIT Return to operating level ...........................................................................................................63
3.14
3.14.1
MIN_RGE Current range min.............................................................................................................64
3.14.2
MAX_RGE Current range max. .........................................................................................................64
3.14.3
ACTION Characteristic curve action ..................................................................................................65
3.14.4
ALARM Alarm message.....................................................................................................................65
3.14.5
RB_CHAR Count back characteristic curve.......................................................................................66
3.14.6
TEST Test ..........................................................................................................................................66
3.14.7
3.15
ALRM_LOG Signal level, digital outputs............................................................................................68
3.15.2
SW1_LOG Signal level, SW1 ............................................................................................................68
3.15.3
SW2_LOG Signal level, SW2 ............................................................................................................69
3.15.4
TEST Test ..........................................................................................................................................69
3.15.5
Parameter group 10: Digital input ................................................................................................................71
3.16.1
FUNCTION Digital input.....................................................................................................................71
3.16.2
3.17
Parameter group 9: Digital output ................................................................................................................68
3.15.1
3.16
Parameter group 8: Analog output ...............................................................................................................64
Parameter group 11: Safe position ..............................................................................................................73
3.17.1
FAIL_POS Safe position ....................................................................................................................73
3.17.2
FACT_SET Factory setting ................................................................................................................74
3.17.3
IP-TYP I/P module type......................................................................................................................75
3.17.4
Error messages .................................................................................................................................................76

4.1
TZIDC / TZIDC-200 error codes...................................................................................................................76
4.2
TZIDC-110 / TZIDC-210 error codes ...........................................................................................................79
4.3
Alarm codes .................................................................................................................................................82
4.4
Message codes ............................................................................................................................................84
4.5
Error handling TZIDC / TZIDC-200 ..............................................................................................................85
4.5.1
Oscillation problem................................................................................................................................85
4.5.2
No function ............................................................................................................................................86
Appendix ............................................................................................................................................................87
45/18-79-EN
Contents
5.1
Additional documents ...................................................................................................................................87
45/18-79-EN
Safety
1
1.1
Safety
General information and notes for the reader
Read these instructions carefully prior to installing and commissioning the device.
These instructions are an important part of the product and must be kept for later use.
These instructions are intended as an overview and do not contain detailed information on all
designs for this product or every possible aspect of installation, operation and maintenance.
For additional information or in case specific problems occur that are not discussed in these
instructions, contact the manufacturer.
The content of these instructions is neither part of any previous or existing agreement, promise
or legal relationship nor is it intended to change the same.
This product is built based on state-of-the-art technology and is operationally safe. It has been
tested and left the factory in a safe, maintenance-free state. The information in the manual must
be observed and followed in order to maintain this state throughout the period of operation.
Modifications and repairs to the product may only be performed if expressly permitted by these
instructions.
Only by observing all of the safety information and all safety/warning symbols in these
instructions can optimum protection of both personnel and the environment, as well as safe and
fault-free operation of the device, be ensured.
Information and symbols directly on the product must be observed. They may not be removed
and must be fully legible at all times.
1.2
Intended use
TZIDC, TZIDC-1x0, TZIDC-2x0 positioners are electro-pneumatic positioning devices for use
with pneumatically controlled actuators.
The device may only be used for the applications listed in these operating instructions and in
the data sheet.
The maximum operating temperature must not be exceeded.
The permissible operating temperature must not be exceeded.
The housing protection type must be observed during operation.
Repairs, alterations, and enhancements, or the installation of replacement parts, are only
permissible insofar as these are described in the manual. Approval by
ABB Automation Products GmbH must be sought for any activities beyond this scope. Repairs
performed by ABB-authorized specialist shops are excluded from this.
45/18-79-EN
Safety
1.3
1.3.1
Plates and symbols

Safety-/ warning symbols, note symbols
DANGER <Serious damage to health / risk to life>
This symbol in conjunction with the signal word "Danger" indicates an imminent danger.
Failure to observe this safety information will result in death or severe injury.
DANGER <Serious damage to health / risk to life>
This symbol in conjunction with the signal word "Danger" indicates an imminent electrical
hazard. Failure to observe this safety information will result in death or severe injury.
WARNING <Bodily injury>
This symbol in conjunction with the signal word Warning indicates a possibly dangerous
situation. Failure to observe this safety information may result in death or severe injury.
WARNING <Bodily injury>
This symbol in conjunction with the signal word "Warning" indicates a potential electrical
hazard. Failure to observe this safety information may result in death or severe injury.
CAUTION <Minor injury>
This symbol in conjunction with the signal word Caution indicates a possibly dangerous
situation. Failure to observe this safety information may result in minor or moderate injury.
This may also be used for property damage warnings.
ATTENTION <Property damage>!
The symbol indicates a potentially damaging situation.
Failure to observe this safety information may result in damage to or destruction of the product
and/or other system components.
IMPORTANT (NOTICE)
This symbol indicates operator tips, particularly useful information, or important information
about the product or its further uses. It does not indicate a dangerous or damaging situation.
45/18-79-EN
Safety
1.4
Target groups and qualifications

Installation, commissioning, and maintenance of the product may only be performed by trained
specialist personnel who have been authorized by the plant operator to do so. The specialist
personnel must have read and understood the manual and comply with its instructions.
Prior to using corrosive and abrasive materials for measurement purposes, the operator must
check the level of resistance of all parts coming into contact with the materials to be measured.
ABB Automation Products GmbH will gladly support you in selecting the materials, but cannot
accept any liability in doing so.
The operators must strictly observe the applicable national regulations with regards to
installation, function tests, repairs, and maintenance of electrical products.
1.5
Explosion protection
Depending on the type of explosion protection, one of the following name plates is attached to
the left of the positioner beside the main name plate. It shows the explosion protection and the
unit's relevant EX certificate. More detailed information about the device can be found under
"Certificates" in the appendix to the operating instructions.
Warning - General risks!
Observe the units' relevant technical data and special conditions in accordance with the
applicable certificate.
45/18-79-EN
Local operation
2
2.1
Local operation
General
The positioner has two operating levels:
Operating level
On the operating level the positioner operates in one of four possible operating modes (two for
automatic control and two for manual mode). Parameters cannot be changed or saved on this
level.
Configuration level
On this level most of the parameters of the positioner can be changed locally. The PC is
required to change the limit values for the movement counter, the travel counter, and the userdefined characteristic curve.
Caution - Risk
During external configuration via a PC, the positioner no longer responds to the setpoint
current. Prior to external configuration, always move the actuator to the safe position and
activate manual adjustment.
To simplify operation, the parameters have been categorized into parameter groups through
which you can navigate by means of push buttons (see the section titled "Displays and
operating elements").
On the configuration level the active operating mode is deactivated. The I/P module is in neutral
position. The control operation is inactive.
See the chapter titled "Configuration" for a detailed description of the individual parameter
groups and parameters.
10
45/18-79-EN
Local operation
2.2
Displays and operating elements

Positioners can be operated locally by means of four push buttons and a liquid crystal display.
Liquid crystal display
The liquid crystal display, with 160 segments, has been specially designed for the positioner.
Important
The display has been designed for a temperature range of -25 C ... 80 C. At temperatures
outside this range the display is too sluggish and will be switched off.
1
o
mA
conf
Fig. 1: Liquid crystal display

1 Value display, with unit
2 Symbol display
3 Designator display
Symbol display
The operating modes of the positioner are indicated by the following four symbols.
Symbol
Description
The key icon indicates that operation or access is restricted.
The control loop icon indicates that the control loop is active. The symbol is
displayed when the positioner is normally in operating mode 1.0 CTRL_ADP
(adaptive control) or 1.1 CTRL_FIX (fixed control). On the configuration level there
are test functions for which the controller will be active as well. The control loop
symbol will also be displayed when these functions are active.
The hand icon indicates manual adjustment. The symbol is displayed when the
positioner is operating on the operating level in operating mode 1.2 MANUAL
(manual adjustment within the stroke range) or 1.3 MAN_SENS (manual
adjustment within the sensor range). On the configuration level, manual adjustment
is active when setting the valve range limits (parameter group 6 MIN_VR (min. of
valve range) and 6 MAX_VR (max. of valve range). The symbol will also be
displayed when these parameters are being set.
conf
45/18-79-EN
The configuration icon indicates that the positioner is on the configuration level.
The control operation is inactive.
11
Local operation
Value display with unit
This 7-segment display with four digits indicates parameter values or parameter reference
numbers. For values, the physical unit (C, %, mA) is also displayed.
Designator display
This 14-segment display with eight digits indicates the designators of the parameters with their
status, of the parameter groups, and of the operating modes.
Push buttons
The four push buttons ENTER, MODE, and are pressed individually or in certain
combinations according to the function desired.
ENTER
MODE
Fig. 2: Push buttons
Basic functions
Push button
Description
ENTER
To acknowledge a message
Starting an action
Save in the non-volatile memory
Choose operating mode (operating level)
Select parameter group or parameter (configuration level)
UP direction button
DOWN direction button
Reset
MODE
Press and hold all

four buttons for 5 s
12
45/18-79-EN
Local operation
2.2.1
Functions on the operating level

Changing the mode (operating level)
1. Press and hold MODE.
The reference number (top) and the designator (bottom) of the active
mode are displayed.
2. Additionally, press or until the reference number and the
designator of the desired mode are shown on the display.
3. Release the buttons.
Important
The desired mode is only activated and saved in the non-volatile memory
once the MODE button is released.
Adjusting the contrast (operating level)
1. Press and hold the ENTER button.
After approx. 1.5 seconds the display switches to the contrast value.
2. Additionally, press
or
to change the contrast.
The value selected is active immediately so that you can check the
contrast in the display.
3. Release the buttons.
Once the ENTER button is released, the value is saved in the nonvolatile memory.
Switching to the configuration level
1. Simultaneously press and hold the
or
buttons.
2. Press ENTER once and release it again. Press and hold and until
the countdown from 3 to 0 is complete (duration: approx. 3 seconds).
Important
If you release the direction buttons before the countdown is complete, the
configuration level will not be activated.
3. Release the
or
buttons.
The configuration level appears. The first parameter (ACTUATOR) of

group 1 (STANDARD) is displayed. The configuration symbol is also
shown on the display.
45/18-79-EN
13
Local operation
2.2.2
Functions on the configuration level

Switching to another parameter group
1. Simultaneously press and hold the MODE and ENTER buttons.
The display indicates the reference number (top) and the designator
(bottom) of the current parameter group of the positioner.
designator of the desired parameter group are displayed.
3. Release all buttons.
The first parameter of the newly selected parameter group is
displayed. The desired parameter can be adjusted within the group.
Selecting a parameter within a group
1. Press and hold MODE .
The display indicates the reference number (top) and the designator
(bottom) of the current parameter.
designator of the desired parameter are displayed.
3. Release all buttons.
The display indicates the value of the selected parameter (top). At the
bottom the designator is still shown. For parameters that can assume
different states (e.g., ACTIVE or INACTIVE) the reference number is
displayed at the top and the state at the bottom. The value/state of the
parameter can be changed.
Changing a parameter
1. Press
or
until the desired value or state is shown.
Important
When keeping the respective direction button pressed, parameters with
values are changed dynamically. The change rate is increased every
second until the limit value of the parameter is reached.
14
45/18-79-EN
Local operation
Saving data and exiting the configuration level
1. Select the EXIT parameter for the respective parameter group and set
it to one of the two possible states using or :
NV_SAVE
Activates your changes and saves them in the non-volatile

memory. The positioner returns to the operating level.
CANCEL
Changes are discarded. The positioner returns to the

operating level.
Important
The parameters are only saved in the non-volatile memory by leaving the
configuration level via EXIT -> SAVE.
Multiple parameters in different groups can also be changed sequentially.
When leaving the last parameter group via EXIT -> SAVE, all previously
made modifications are saved and applied.
2. Press and hold ENTER until the displayed countdown from 3 to 0 is
complete.
3. Release the ENTER button.
The positioner returns to the operating level. The configuration level
was accessed from this mode.
Depending on the selection the data is saved in the non-volatile
memory or discarded. During the save operation a plausibility check is
performed. If an error occurs during the check or while data is being
saved, an error message is displayed (see the chapter titled "Error
messages").
Starting an action
1. Press and hold ENTER until the displayed countdown from 3 to 0 is
complete.
2. Release the ENTER button. The selected action is started.
Important
If you release ENTER before the countdown is complete, the action will not
be started.
45/18-79-EN
15
Local operation
To acknowledge a message
During the course of some actions (e.g., Autoadjust) messages are
displayed that have to be acknowledged. Messages that must be
acknowledged are identified by the value display (top line) being empty
(see adjacent example).
C
%
mA
conf
Acknowledgement
required
Acknowledgement
1. Briefly press ENTER.
The positioner continues with the action and/or finishes the procedure
correctly.
C
%
mA
conf
No
acknowledgement
To cancel an action
1. Briefly press ENTER .
The positioner aborts the action in progress (e.g., Autoadjust).
2.3
Operation on the operating level

On the operating level, the positioner works in the selected operating
mode. There are four operating modes:
1.0 CTRL_ADP
(adaptive control)
1.1 CRTL_FIX
(fixed control)
1.2 MANUAL
(manual adjustment within the stroke range)
1.3 MAN_SENS
(manual operation within the sensor range)
For details regarding switching between the modes, refer to the section
titled "Functions on the operating level".
When the 4 ... 20 mA signal is fed in, the positioner automatically starts up
in the mode that was last active. Devices from the factory start up in
operating mode 1.3. This also applies to devices that have been reset to
the factory setting.
In both manual modes, the valve can be adjusted manually by pressing
or .
The two automatic control modes are indicated by the control loop symbol
in the display. For the manual modes the hand symbol is shown in the
display.
16
45/18-79-EN
Local operation
2.4
2.4.1
Operating modes
Operating mode 1.0: Adaptive control
TZIDC / TZIDC-200
C
%
mA
TZIDC-110 / TZIDC-210
conf
Controlling operation with automatic adaptation of the control

parameters
When operating the positioner in "adaptive mode" (P1.0 CTRL_ADP), the
control parameters are automatically optimized to suit the operating
conditions in small increments. This is especially helpful if valves and
fittings could not be operated with reference conditions while the
Autoadjust function was in progress.
Since self-optimization in "adaptive mode" is subject to several
factors during operation and mismatches could result over a longer
period, we recommend that this operating mode only be activated
over several hours and be followed by the mode P1.1 CTRL_FIX.
The valve position is indicated as a percentage of the operating range
(from 0 ... 100%).
45/18-79-EN
C
%
mA
conf
17
Local operation
2.4.2
Operating mode 1.1: Fixed control

TZIDC / TZIDC-200
C
%
mA
C
%
mA
conf
conf
C
%
mA
conf
Controlling operation with fixed parameters

This is the normal recommended operating mode.
In contrast to the operating mode P1.0 CTRL_ADP, the control parameters
are not automatically adjusted.
The valve position is indicated as a percentage of the operating range
(from 0 ... 100%).
C
%
mA
conf
Caution - Risk
Leakage monitoring with TZIDC / TZIDC-200 only
In control modes 1.0 and 1.1, various values can be displayed in addition
to the current actuator position:
Setpoint display
1. Press and hold the
C
%
mA
button.
The setpoint is displayed.
conf
2. Briefly press ENTER as well.

The setpoint display is toggled between the setpoint current at the input
terminals in mA and the setpoint as a percentage of the stroke range.
Temperature display
C
%
mA
button.
The temperature inside the case is displayed.
conf
2. Briefly press ENTER as well.

3. The temperature display is toggled between C and F.
Display of control deviation
and
The control deviation is displayed as a percentage (%) of the stroke

range.
18
C
%
mA
buttons.
conf
45/18-79-EN
Local operation
2.4.3
Operating mode 1.2: Manual adjustment within the stroke range

TZIDC / TZIDC-200
C
%
mA
C
%
mA
conf
C
%
mA
conf
conf
The valve is adjusted manually using the direction buttons

the stroke range.
and
within
1. Press and hold the button for the desired direction.

2. Press the second arrow button to switch the device to high-speed
mode.
Caution - Risk
If air escapes due to a leakage and the actuator position changes, the
positioner will not automatically restore the setpoint.
Configured stroke limit positions and stroke times are not effective in the
manual mode.
In this operating mode the valve position is indicated as a percentage (%)
of the stroke range.
C
%
mA
conf
2.4.4
Operating mode 1.3: Manual adjustment within the sensor range

TZIDC / TZIDC-200
C
%
mA
C
%
mA
conf
conf
C
%
mA
conf
See operating mode 1.2

Unlike step 1.2, this operating mode is used to determine whether the
available detection range of the position sensor is used correctly after
mounting the positioner to the actuator. In this mode, the valve position is
indicated in angular degrees with respect to the sensor range
(i.e.,0 ... 140 ).
C
%
mA
conf
Most parameters for the positioner can be set locally, meaning that
configuration only needs to be performed via the communication interface
(LKS) or FSK modem and PC occasionally.
You may also disable local modification and saving of parameters by
denying or restricting access to the configuration level.
45/18-79-EN
19
Local operation
2.5
Inhibiting operation
Positioner operation can be inhibited completely or partially via the digital input and the
FUNCTION parameter in parameter group 10 (DIG_IN (digital input)). This allows the user to
prevent or restrict operating actions of unauthorized personnel as desired. When operation is
disabled in this way, the key symbol is indicated in the display.
The following levels of configuration locks are possible:
Inhibiting the local configuration
Local operation on the operating level and remote operation and configuration via a PC are still
possible.
Inhibiting all local operating functions
No local operating actions can be executed. Both the operating level and the configuration level
are locked. Remote operation and setting of parameters via a PC is still possible.
Inhibiting local operation and remote configuration
It is not possible to operate or configure the positioner locally or configure it using a PC.
Important
This inhibit function can only be deactivated when a voltage of 12 ... 24 V is applied at the
digital input of the positioner (see Function selection in parameter group 10).
20
45/18-79-EN
Configuration
K
3
3.1
Configuration
General information
Most parameters for the positioner can be set locally, meaning that configuration only needs to
be performed via the communication interface (LKS) or FSK modem and PC occasionally.
You may also deny or restrict local modification and saving of parameters by completely or
partially blocking access to the configuration level (see "Inhibiting operation" in the section titled
"Local operation", and the description of the Function selection parameter in parameter group
10).
To simplify the process, the different parameters are grouped as follows:
ID
TZIDC /
TZIDC-200
TZIDC-110 / TZIDC-120 / Designator

TZIDC-210 TZIDC-220
Name
P1._
STANDARD
Standard
P2._
SETPOINT
Setpoint
P3._
ACTUATOR
Actuator
P4._
MESSAGES
Messages
P5._
ALARMS
Alarms
P6._
MAN_ADJ
Manual adjustment
P7._
CTRL_PAR
Control parameters
P8._
ANLG_OUT
Analog output
P9._
DIG_OUT
Digital output
P10._
DIG_IN
Digital input
P11._
FS / IP
Factory setting, I/P type
The following sections provide an overview (in tabular and graphical format) of the overall
structure of the parameter groups and parameters.
45/18-79-EN
21
Configuration
3.2
Example
Device display
conf
Param. Display
P1._
P1.0
P1.1
P1.2
P1.3
P1.4
P2._
.....
.....
.....
22
Function
STANDARD
ACTUATOR Actuator type
AUTO_ADJ Autoadjust
ADJ_MODE Autoadjust mode
TEST
EXIT
SETPOINT
.....
.....
.....
Possible parameter settings
Unit
Factory set.
Page
Page 28
Test
Return to operating level
LINEAR, ROTARY
Command / Function is being run
FULL, STROKE, CTRL, PAR, ZERO_POS,
LOCKED
.....
.....
.....
.....
.....
.....
LINEAR
FULL
INACTIVE
NV_SAVE
.....
.....
.....
.....
.....
.....
Page 34
45/18-79-EN
Configuration
3.3
Overview of parameters (table) TZIDC / TZIDC-200
Param. Display
Function
P1._
P1.0
P1.1
P1.2
STANDARD
AUTO_ADJ Autoadjust
P1.3
P1.4
P2._
P2.0
P2.1
P2.2
P2.3
P2.4
P2.5
P2.6
P2.7
P2.8
P3._
P3.0
P3.1
P3.2
P3.3
P4._
P4.0
P4.1
P4.2
P4.3
P4.4
P4.5
P5._
P5.0
P5.1
P5.2
P5.3
P5.4
P5.5
P5.6
P5.7
P6._
P6.0
P6.1
P6.2
P6.3
P6.4
P6.5
P6.6
TEST
EXIT
SETPOINT
MIN_RGE
MAX_RGE
CHARACT
ACTION
SHUT_CLS
SHUT_OPN
RAMP UP
RAMP_DN
EXIT
ACTUATOR
MIN_RGE
MAX_RGE
ZERO_POS
EXIT
MESSAGES
TIME_OUT
POS_SW1
POS_SW2
SW1_ACTV
SW2_ACTV
EXIT
ALARMS
LEAKAGE
SP_RGE
SENS_RGE
CTRLER
TIME_OUT
STRK_CTR
TRAVEL
EXIT
MAN_ADJ
MIN_VR
MAX_VR
ACTUATOR
SPRNG_Y2
DANG_DN
DANG_ UP
EXIT
45/18-79-EN
Unit
Factory set.
Page
Page 28
LINEAR
FULL
INACTIVE
NV_SAVE
mA
mA
%
%
s
s
-
4.0
20.0
LINEAR
DIRECT
1.0
OFF
OFF
OFF
NV_SAVE
%
%
-
0.0
100.0
CTCLOCKW.
- NV_SAVE
Test
LINEAR, ROTARY
FULL, STROKE, CTRL, PAR, ZERO_POS,
LOCKED
Min. setpoint range

Max. setpoint range
Characteristic curve
Action (output signal)
Shut-off value 0 %
Shut-off value 100 %
Setpoint ramp, up
Setpoint ramp, down
4.0 18.4
5.6 20.0
LINEAR, EP 1:25, 1:50, 25:1, 50:1, USERDEF,
DIRECT, REVERSE
OFF, 0.1 45.0
OFF, 55.0 100.0
OFF, 0 200
OFF, 0 200
Operating range, min.

Operating range, max.
Zero position
0.0 ... 90.0

0.0 ... 100.0
CLOCKWISE, CTCLOCKWISE
Dead band time limit

Switching point SW 1
Switching point SW 2
Active direction SW1
Active direction SW2
OFF, 200
0.0 ... 100.0
0.0 ... 100.0
EXCEED,FALL_BEL
EXCEED,FALL_BEL
%
%
-
OFF
0.0
100.0
FALL_BEL
EXCEED
NV_SAVE
Leakage to actuator
Setpoint time-out
Operating range oversh.
Controller inactive
Positioning loop monitoring
Movement counter
Travel counter
ACTIVE, INACTIVE
ACTIVE, INACTIVE
ACTIVE, INACTIVE
ACTIVE, INACTIVE
ACTIVE, INACTIVE
ACTIVE, INACTIVE
ACTIVE, INACTIVE
INACTIVE
INACTIVE
INACTIVE
INACTIVE
INACTIVE
INACTIVE
INACTIVE
NV_SAVE

Actuator type
Spring action (Y2)
Dead angle closed
Dead angle open
0.0 ... 100.0

0.0 ... 100.0
LINEAR, ROTARY
CLOCKWISE, CTCLOCKWISE
0.0 45.0
55.0 100.0
%
%
%
%
-
0.0
100.0
LINEAR
CTCLOCKW.
0.0
100.0
NV_SAVE
Page 34
Page 40
Page 43
Seite 46
Page 50
23
Configuration
Param.
Display
P7._
P7.0
P7.1
P7.2
P7.3
P7.4
P7.5
P7.6
P7.7
P7.8
P7.9
P7.10
P8._
P8.0
P8.1
P8.2
P8.3
P8.4
CTRL_PAR
KP UP
KP DN
TV UP
TV DN
Y-OFS UP
Y-OFS DN
TOL_BAND
DEADBAND
DB_APPR
TEST
EXIT
ANLG_OUT
MIN_RGE
MAX_RGE
ACTION
ALARM
RB_CHAR
P8.5
P8.6
P9._
P9.0
P9.1
P9.2
P9.3
P9.4
P10._
P10.0
TEST
EXIT
DIG_OUT
ALRM_LOG
SW1_LOG
SW2_LOG
TEST
EXIT
DIG_IN
FUNCTION
P10.1
P11._
P11.0
P11.1
P11.2
EXIT
FS / IP
FAIL_POS
FACT_SET
IP_TYP
P11.3
EXIT
24
Function
Unit
Factory set.
KP value (up)
KP value (down)
TV value (up)
TV value (down)
Y offset (up)
Y offset (down)
Tolerance band
Dead band
Dead-band approach
Test
0.1 120
0.1 120
10 450
10 450
0 100.0
0 100.0
0.3 10.0
0.1 ... 10.0
Slow/medium/fast
ms
ms
%
%
%
%
-
5.0
5.0
200
200
24.0
24.0
1.5
0.1
Fast
NV_SAVE
Min. current range

Max. current range
Valve action
Alarm message
Count back characteristic
curve
Test
4.0 18.4
5.6 20.0
DIRECT/REVERSE
HIGH_CUR, LOW_CUR
DIRECT / RECALC
mA
mA
-
4.0
20.0
DIRECT
HIGH_CUR
DIRECT

INACTIVE
NV_SAVE
Signal level dig. outputs

Signal level SW1
Signal level SW2
Test
ACTIV_HI, ACTIV_LO
ACTIV_HI, ACTIV_LO
ACTIV_HI, ACTIV_LO
ACTIV_HI
ACTIV_HI
ACTIV_HI
INACTIVE
NV_SAVE
Digital input
NONE, POS_0%, POS_100%, POS_HOLD,

CNF_LOCK, OP_LOCK, ALL_LOCK
NONE
NV_SAVE
ACTIVE, INACTIVE
NO_F_POS, F_SAFE_1, F_SAFE_2,
F_FREEZE1, F_FREEZE2
INACTIVE
NO_F_POS
NV_SAVE
Page
Page 55
Page 64
Page 68
Page 71
Page 73
Safe position
Factory setting
I/P module type
45/18-79-EN
Configuration
3.4
Overview of parameters (table) TZIDC-110 / TZIDC 210 and TZIDC-120 / TZIDC-220
Param.
P1._
P1.0
P1.1
P1.2
P1.3
P1.4
P1.5 1)
P1.6
P2._
P2.2
P2.3
P2.4
P2.5
P2.6
P2.7
P2.8
P3._
P3.0
P3.1
P3.2
P3.3
P6._
P6.0
P6.1
P6.2
P6.3
P6.4
P6.5
P7._
P7.0
P7.1
P7.2
P7.3
P7.4
P7.5
P7.6
P7.7
P7.9
P1.3
P7.10
P7.11
P11._
P11.0
P11.1
P11.2
Display
STANDARD
ACTUATOR
AUTO_ADJ
TOL_BAND
DEADBAND
TEST
ADRESS
EXIT
SETPOINT
CHARACT
ACTION
SHUT_CLS
RAMP UP
RAMP DN
SHUT OPN
EXIT
ACTUATOR
MIN_RGE
MAX_RGE
ZERO_POS
EXIT
MAN_ADJ
MIN_VR
MAX_VR
ACTUATOR
SPRNG_Y2
ADJ_MODE
EXIT
CTRL_PAR
KP UP
KP DN
TV UP
TV DN
GOPULSE UP
GOPULSE DN
Y-OFS UP
Y-OFS DN
TOL_BAND
DEADBAND
TEST
EXIT
FS / IP
FAIL_POS
FACT_SET
IP_TYP
P11.3
1)
EXIT
Function
Unit
Factory set.
Actuator type
Autoadjust
Tolerance band (zone)
Dead band
Test
Bus address
LINEAR, ROTARY
0.3 ...10.2
0.1 ... 9.8
1 ...126
%
%
-
LINEAR
0.8
0.5
INACTIVE
126
NV_SAVE
Characteristic curve
Action (output signal)
Shut-off value 0 %
Setpoint ramp (up)
Setpoint ramp (down)
Shut-off value 100% Return
to operating level
LINEAR, EP 1:25, 1:50, 25:1, 50:1, USERDEF,

RISING / FALLING
OFF, 0.1 45.0
OFF, 0.1 999.9
OFF, 0 200
OFF, 55.099.9
%
%
-
LINEAR
RISING
0.2
OFF
OFF
99.8
NV_SAVE

Zero position
0.0 ... 100.0

0.0 ... 100.0
CLOCKWISE / CTCLOCKWISE
%
%
-
0.0
100.0
CTCLOCKW.
- NV_SAVE

Actuator type
Spring action (Y2)
Autoadjust mode
0.0 ... 100.0

0.0 ... 100.0
LINEAR / ROTARY
CLOCKWISE / CTCLOCKWISE
FULL, STROKE, CTRL, PAR, LOCKED
%
%
-
0.0
100.0
LINEAR
CTCLOCKW.
FULL
NV_SAVE
KP value (up)
KP value (down)
TV value (up)
TV value (down)
Go pulse (up)
Go pulse (down)
Y offset (up)
Y offset (down)
Tolerance band
Dead band
Test
0.1 100
0.1 100
0 1000
0 1000
0 ... 200
0 ... 200
0 90.0
0 90.0
0.3 10.2
0.1 ... 10.0
ms
ms
%
%
%
%
-
1.0
1.0
100
100
0
0
40.0
40.0
0.8
0.1
INACTIVE
NV_SAVE
Safe position
Factory setting
I/P module type
ACTIVE / INACTIVE
NO_F_POS, F_SAFE_1, F_SAFE_2,
F_FREEZE1, F_FREEZE2
INACTIVE
NO_F_POS
NV_SAVE
Page
Page 28
Page 34
Page 40
Page 50
Page 55
Page 73
For TZIDC-110 / TZIDC-210 only
45/18-79-EN
25
26
MODE
conf
MODE
ENTER
P1.0
P1.1
P1.2
P1.3
P1.4
P2.0
P2.1
P2.2
P2.3
P2.4
P2.5
P2.6
P2.7
P2.8
P3.0
P3.1
P3.2
P3.3
P4.0
P4.1
P4.2
P4.3
P4.4
P4.5
P4._
MES
conf
P3._
ACTUATOR
conf
P2._
SETPOINT
P1._
conf
STANDARD
conf
(3 ... 0)
conf
con f
I.I
CTRL_FIX
P5.0
P5.1
P5.2
P5.3
P5.4
P5.5
P5.6
P5.7
ALARMS
conf
P6._
P6.0
P6.1
P6.2
P6.3
P6.4
P6.5
P6.6
MAN_ADJ
co nf
P7._
P7.0
P7.1
P7.2
P7.3
P7.4
P7.5
P7.6
P7.7
P7.8
P7.9
P7.10
conf
P8._
P8.0
P8.1
P8.2
P8.3
P8.4
P8.5
P8.6
ANLG_OUT
I.3
MAN_SENS
CTRL_PAR
I.2
MANUAL
Configuration level
P5._
MODE
C
%
mA
I.0
CTRL_ADP
conf
P9._
P9.0
P9.1
P9.2
P9.3
P9.4
DIG_OUT
con f
P10._
P10.0
P10.1
DIG_IN
conf
P11.0
P11.1
P11.2
P11.3
FS/IP
P11._
(3 ... 0)
ENTER
3.5
ENTER
Parameter EXIT
(NV_SAVE)
Operating level
Configuration
Overview of parameters (graphic) TZIDC / TZIDC-200
M00059
Fig. 3: TZIDC / TZIDC-200
45/18-79-EN
45/18-79-EN
MODE
conf
MODE
ENTER
P1.0
P1.1
P1.2
P1.3
P1.4
P1.5
P1.6
P2.2
P2.3
P2.4
P2.5
P2.6
P2.7
P2.8
P3.0
P3.1
P3.2
P3.3
P6.0
P6.1
P6.2
P6.3
P6.4
P6.5
P6._
MAN_ADJ
conf
P3._
ACTUATOR
conf
P2._
SETPOINT
co nf
Configuration level
P7._
I.3
MAN_SENS
P7.0
P7.1
P7.2
P7.3
P7.4
P7.5
P7.6
P7.7
P7.9
P1.3
P7.10
P7.11
CTRL_PAR
I.2
MANUAL
P1._
conf
MODE
I.I
CTRL_FIX
STANDARD
conf
(3 ... 0)
C
%
mA
I.0
CTRL_ADP
conf
conf
P11.0
P11.1
P11.2
P11.3
FS/IP
P11._
(3 ... 0)
ENTER
3.6
ENTER
Parameter EXIT
(NV_SAVE)
Operating level
Configuration
Overview of parameters (graphic) TZIDC-110 / TZIDC-210 and TZIDC-120 / TZIDC-220
M00558
Fig. 4: TZIDC-110 / TZIDC-210 and TZIDC-120 / TZIDC-220
27
Configuration
3.7
Parameter group 1: Standard
conf
3.7.1

TZIDC / TZIDC-200
conf
conf
conf
With this parameter you can configure the positioner for operation on a
linear actuator (sensor range 30) or on a rotary actuator (sensor
range 45). No mechanical modifications to the positioner are required.
Important
After changing the actuator type, it is recommended that you run
Autoadjust to prevent linearity errors.
Selection:
LINEAR
ROTARY
28
Linear actuator
30 DEG
Rotary actuator 45 DEG
45/18-79-EN
Configuration
3.7.2
AUTO_ADJ Autoadjust
TZIDC / TZIDC-200
C
%
mA
C
%
mA
conf
conf
C
%
mA
conf
The following values are determined during Autoadjust:
Direction of the actuator
Direction of reset spring
Stroking distance of the actuator
Stroke time for both directions
Control parameters
Offset for the I/P module
Important
The mode and scope of the Autoadjust function can be selected using
parameter ADJ_MODE.
C
%
mA
conf
To start the Autoadjust, press and hold ENTER until the countdown from
3 to 0 is finished. During the countdown, the Autoadjust mode selected
using parameter ADJ_MODE is shown on the display. While Autoadjust is
running, the control loop symbol flashes in the display, and the current
state of Autoadjust is indicated with the messages listed below.
45/18-79-EN
29
Configuration
Important
All messages except "RUN" must be acknowledged with ENTER.
C
%
mA
conf
No
acknowledgement
RUN
Autoadjust is running.
CALC_ERR
Error during plausibility check.
COMPLETE
Autoadjust completed successfully.
BREAK
Autoadjust has been stopped by the operator. This can be

done locally by pressing ENTER.
OUTOFRNG
Sensor range of the positioner has been exceeded;

Autoadjust was stopped.
NO_SCALE
End positions have not yet been determined; therefore,

partial Autoadjust cannot be run.
RNG_ERR
Less than 10% of the sensor range is used.
TIMEOUT
Timeout. The control parameters could not be determined

within 200 seconds. Autoadjust was stopped.
SPR_ERR
The actual spring action does not match the configured

direction.
con f
Acknowledgement
required
Once Autoadjust has finished running without encountering any errors, the
device displays the message "RUN" in the bottom line and a code number
in the top line, indicating the step that is currently being executed:
30
10
Air is completely evacuated from actuator (OUT1). The fully

evacuated position is saved.
20
Air is completely ventilated from actuator (OUT1). The fully

ventilated position is saved.
30
Stroke time determination is prepared.
31
Actuator travels from 100 % to 0 %, stroke time is measured

and saved.
32
Actuator travels from 0 % to 100 %, stroke time is measured

and saved.
40 - 49
Tolerance band is determined and saved (minimum value). PD

parameters for fast control < tolerance band is determined and
saved.
50 - 59
PID parameters for precise control of control

deviation < tolerance band is determined and saved.
200
Autoadjust is complete.
45/18-79-EN
Configuration
If a partial run of Autoadjust has been selected (see
parameter DANG_DN), the following code numbers are shown:
Stops only:
Steps 10 32 and step 200
Parameters only:
Steps 40 120 and step 200
Zero only:
3.7.3
10
Air is completely evacuated from actuator (OUT1). The fully

evacuated position is saved.
200
Autoadjust is complete.
TOL_BAND Tolerance band

TZIDC / TZIDC-200
C
%
mA
C
%
mA
co nf
C
%
mA
conf
conf
The "tolerance band" (TOL_BAND) defines a range around the position

setpoint. When the position of the valves and fittings reaches this range,
the parameter set of the positioner is toggled to a different algorithm that
is used to continue with a slow controlling action until the dead band
(DEADBAND) is reached.
Only when reaching the sensitivity range the system is considered as
balanced. (See also parameter ADJ_MODE).
Input value:
3.7.4
in steps of 0.1 %
DEADBAND Dead band

TZIDC / TZIDC-200
C
%
mA
C
%
mA
co nf
co nf
C
%
mA
co nf
The "dead band" (DEADBAND) defines a range around the position

setpoint. Once the valves and fittings reach this range, the positioner
maintains this position.
Important
The dead band must always be 0.2% less than the tolerance band.
Input value:
45/18-79-EN
in steps of 0.01%
31
Configuration
3.7.5

TZIDC / TZIDC-200
C
%
mA
C
%
mA
co nf
C
%
mA
co nf
co nf
You use this parameter to determine the mode or scope of the Autoadjust
function.
3.7.6
FULL
Complete Autoadjust
STROKE
Stops only
CTRL_PAR
Control parameters only
ZERO_POS
Zero position only (configured stops required) 1)
LOCKED
No Autoadjust
TEST Test
TZIDC / TZIDC-200
conf
conf
The test is used to activate the positioner, and you can check the effects
of the changes to this parameter group, e.g., by introducing setpoint
changes or setpoint ramps using a current source.
conf
C
%
mA
conf
Normally, INACTIVE is shown in the display. To start the test, press and
hold ENTER until the countdown from 3 to 0 is finished. The test is
activated. The display shows the control loop symbol and a flashing
message. The test is automatically stopped after two minutes and can
also be stopped by pressing any button.
Important
It is not possible to start the test when the safe position is active (see the
FAIL_POS parameter). Instead, the message FAIL_POS is displayed.
1)
TZIDC / TZIDC-200 only
32
45/18-79-EN
Configuration
3.7.7
ADRESS Bus address

TZIDC / TZIDC-200
%
conf
This parameter is used to set the PROFIBUS address via which

communication with the device takes place.
Important
Do not set addresses 1 or 2, as these are reserved for the master. Avoid
assigning the same bus address to multiple devices.
Input value:
3.7.8
Recommended range: 3 ... 125
EXIT Return to operating level

TZIDC / TZIDC-200
%
conf
conf
conf
With this parameter you can leave the configuration level. The positioner
returns to the operating level. Here you can either save data in the nonvolatile memory or discard all previously made changes (also the changes
in other parameter groups).
To leave the configuration level (with or without saving), press and hold
ENTER until the countdown from 3 to 0 is finished.
The active saving process is indicated by the message NV_SAVE. After
saving a plausibility check is executed.
If an error occurs during the check or while saving, the data cannot be
saved; an error message is displayed instead (see the chapter titled "Error
messages").
Selection:
45/18-79-EN
NV_SAVE
Saves settings in the non-volatile memory.
CANCEL
Discards all changes made since the last save to the nonvolatile memory.
33
Configuration
3.8
Parameter group 2: Setpoint
conf
3.8.1
MIN_RGE Setpoint range min.

TZIDC / TZIDC-200
conf
The setpoint range is the input current range as a percentage of the

operating range for the valves and fittings (0 ... 100 %).
Important
The configured setpoint range must not be smaller than 20 % (3.2 mA).
You use parameter MIN_RGE to determine the lower limit of the setpoint
range. You can enter a value within the admissible value range of 4 ...
18.4 mA, with one decimal.
3.8.2
MAX_RGE Setpoint range max.

TZIDC / TZIDC-200
C
%
mA
conf
The setpoint range is the input current range as a percentage of the

operating range for the valves and fittings (0 ... 100 %).
Important
The configured setpoint range must not be smaller than 20 % (3.2 mA).
You use parameter MAX_RGE to determine the upper limit of the setpoint
range. You can enter a value within the admissible value range of 5.6 ...
20 mA, with one decimal.
Setting examples
34
Setpoint range:
Min. = 8.3 mA, Max. = 15.6 mA
Split range:
Min. = 12.0 mA, Max. = 20.0 mA
45/18-79-EN
Configuration
3.8.3
CHARACT Characteristic curve

TZIDC / TZIDC-200
C
%
mA
C
%
mA
conf
C
%
mA
conf
conf
This parameter enables you to select a function that adjusts the response
of the positioner to the analog input signal according to a predefined
course. This linearizes the action of the valves and fittings and improves
the overall control loop.
Besides five predefined curves you can also select a user-configurable
curve, which can be defined via a PC with the appropriate configuration
software and saved in the device.
Selection:
LINEAR
linear
EP 1/25
equal percentage 01:25:00 AM
EP 1/50
equal percentage 1:50
EP 25/1
EP 50/1
USERDEF: configurable by user

USERDEF: LINEAR
3.8.4
ACTION Action (output signal)

TZIDC / TZIDC-200
C
%
mA
C
%
mA
conf
conf
C
%
mA
conf
The action describes the relation between analog setpoint and pneumatic
output OUT1.
Rising:
Setpoint 0 ... 100 % Output 0 ... 100 %
Falling:
Setpoint 0 ... 100 % Output 100 ... 0 %
Selection:
DIRECT
Increasing
Output signal 4 ... 20 mA or setpoint 0 ... 100 %
= Position 0 ... 100 %
REVERSE Decreasing
Output signal 20 ... 4 mA or setpoint 100 ... 0 %
= Position 0 ... 100 %
45/18-79-EN
35
Configuration
3.8.5
SHUT_CLS Shut-off value 0 %

TZIDC / TZIDC-200
conf
conf
conf
The shut-off value SHUT_CLS is a percentage of the operating range

(with one decimal place) from which the 0 % position is approached. Once
the specified position limit value is reached, the actuator moves into the
0 % end position.
As a result, the valve is moved in control mode into the 0 % end position
through full evacuation or ventilation.
In the 0 % end position, it continues to be adjusted to the position setpoint.
3.8.6
SHUT-OPN Shut-off value 100 %

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The shut-off value SHUT_OPN is a percentage of the operating range

(with one decimal place) from which the 100 % position is approached.
Once the specified position limit value is reached, the actuator moves into
the 100 % mechanical end position.
In the 100 % end position, it continues to be adjusted to the position
setpoint.
When entering a value, the valve is moved in control mode into the 100 %
end position through full evacuation or ventilation.
Settings for Autoadjust:
Rotary actuators = 99
When the limit value is reached, the actuator is fully ventilated.
Linear actuator = 100
Controlling continues in the 100 % position.
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Configuration
3.8.7
RAMP UP Setpoint ramp (up)

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Here the stroke time for the actuator can be increased. A setpoint change
is not directly transferred to the positioner but rather the speed is reduced
accordingly. The set value should always be greater than the shortest
stroke time determined during Autoadjust.
Important
To display the stroke time (stroke time up), press and hold the ENTER
button.
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Caution - Risk of crushing!

The setpoint ramp is deactivated in the case of any functions which involve approaching the
safe position. This even applies in the case of errors.
The drive will therefore move without delay.
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Do not reach into the adjustment mechanism.
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Configuration
3.8.8
RAMP DN Setpoint ramp (down)

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Here the stroke time for the actuator can be increased. A setpoint change
is not directly transferred to the positioner but rather the speed is reduced
accordingly. The set value should always be greater than the shortest
stroke time determined during Autoadjust.
Important
To display the stroke time (stroke time down), press and hold the
ENTER button.
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Caution - Risk of crushing!

The setpoint ramp is deactivated in the case of any functions which involve approaching the
safe position. This even applies in the case of errors.
The drive will therefore move without delay.
38
Do not reach into the adjustment mechanism.
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Configuration
3.8.9

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Configuration
3.9
Parameter group 3: Operating range
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3.9.1
MIN_RGE Operating range min.

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The operating range can be configured to be smaller than the maximum

mechanical operating range.
The setpoint range always refers to the configured operating range. You
use this parameter to determine the lower limit of the operating range.
Caution - Risk
This function is only effective in control mode.
If auxiliary power fails (electric or pneumatic) and in manual mode, the
mechanical stops are reached.
Important
The operating range must be greater than 10% of the sensor range.
Important
The display of the positioner in operating modes 1.0 through 1.2 always
refers to the configured operating range and indicates the position in %.
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Configuration
3.9.2
MAX_RGE Operating range max.

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The operating range can be configured to be smaller than the maximum

mechanical operating range.
The setpoint range always refers to the configured operating range. You
use this parameter to determine the upper limit of the operating range.
Caution - Risk
This function is only effective in control mode.
If auxiliary power fails (electric or pneumatic) and in manual mode, the
mechanical stops are reached.
Important
The operating range must be greater than 10% of the sensor range.
Important
The display of the positioner in operating modes 1.0 through 1.2 always
refers to the configured operating range and indicates the position in %.
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Configuration
3.9.3
ZERO_POS Zero position

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With this parameter you can assign the zero position of the display to the
zero position of the valves and fittings. It also allows you to select the
direction of rotation of the sensor shaft (looking at the open housing).
Important
Normally, the zero position is determined automatically and saved during
standard Autoadjust.
Linear actuators
"counterclockwise"
Rotary actuators
"clockwise"
Selection:
3.9.4
CLOCKW
Stop reached turning clockwise
CTCLOCKW
Stop reached turning counterclockwise

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Configuration
3.10 Parameter group 4: Messages
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3.10.1 TIME_OUT Dead band time limit

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With this parameter you enter the monitoring time until reaching the
setpoint.
When the tolerance band is exceeded, the monitoring time is started. If
the tolerance band within the predefined time is again not reached by the
new position setpoint, an alarm is triggered.
(Parameter TIME_OUT in parameter group 5 must be activated.)
Caution - Risk
With active shutdown function there is no alarm message.
After reaching the setpoint the alarm is automatically reset.
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Important
The stroke time to be monitored should be 1.5 to 2x greater than the
shortest stroke time selected during Autoadjust.
Press and hold the ENTER button to display the stroke time. By pressing
ENTER briefly again you can toggle between UP stroke time and DOWN
stroke time.
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Configuration
3.10.2 POS_SW1 Switching point SW1
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With this parameter you can define the switching point SW1 as a
percentage of the operating range.
If the position is above or below SW1, the corresponding signal output on
the plug-in module is activated (see also parameter group DIG_OUT).
Important
Changing the operating range also changes the positions of the switching
points with respect to the position of the valves and fittings.
3.10.3 POS_SW2 Switching point SW2
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With this parameter you can define the switching point SW2 as a
percentage of the operating range.
If the position is above or below SW2, the corresponding signal output on
the plug-in module is activated (see also parameter group DIG_OUT).
Important
Changing the operating range also changes the positions of the switching
points with respect to the position of the valves and fittings.
3.10.4 SW1_ACTV Active direction SW1
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With this parameter you define whether a message is to be triggered for

exceeding or falling below switching point SW1.
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EXCEED
Message when exceeding switching point SW1.
FALL_BEL
Message when falling below switching point SW1.
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Configuration
3.10.5 SW2_ACTV Active direction SW2
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With this parameter you define whether a message is to be triggered for

exceeding or falling below switching point SW2.
EXCEED
Message when exceeding switching point SW2.
FALL_BEL
Message when falling below switching point SW2.
3.10.6 EXIT Return to operating level

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Configuration
3.11 Parameter group 5: Alarms
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Important
Active alarms are signaled at the digital output and using the "Analog
feedback" option.
3.11.1 LEAKAGE Leakage at actuator
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If the monitoring function detects leakage at the actuator, a message is

issued via alarm output on the mainboard.
ACTIVE
Monitoring active
INACTIVE
Monitoring inactive
3.11.2 SP_RGE Setpoint monitoring

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With this parameter you can determine that a corresponding alarm is

signaled via the digital output when falling below or exceeding the setpoint
range (< 3.8 mA or above 20.5 mA).
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ACTIVE
Setpoint monitoring active
INACTIVE
Setpoint monitoring inactive
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Configuration
3.11.3 SENS_RGE Operating range exceeded
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With this parameter you can determine that an alarm is signaled via the
digital output when the configured operating range is exceeded by 4%.
(Position < -4 % or > +104 %).
This may indicate improperly adjusted mounting or mechanical wear in a
limit stop.
ACTIVE
Alarm is activated
INACTIVE
Alarm is not activated
3.11.4 CTRLER Controller inactive

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You can use this parameter to specify signaling of an alarm via a digital
output if the positioner is not active, i.e., if the control mode is interrupted
by another operating mode or by configuration.
Important
For details on the states that can result in a message, refer to the chapter
titled "Alarm messages".
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ACTIVE
Alarm is activated
INACTIVE
47
Configuration
3.11.5 TIME_OUT Positioning time-out
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You use this parameter to activate the "Positioning time-out" function.

The alarm is issued via digital output when the setpoint within the
specified monitoring time is not reached in control mode. (The monitoring
time is entered with parameter group 4, "TIME_OUT"). The function is
only active in ACTUATOR and AUTO_ADJ control modes.
ACTIVE
Positioning monitoring is activated
INACTIVE
3.11.6 STRK_CTR Movement counter

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With this parameter you can determine that an alarm is signaled when the
movement counter exceeds the specified limit value. The limit value is
edited remotely via PC.
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ACTIVE
Alarm for exceeding movement counter limit value
INACTIVE
No alarm
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Configuration
3.11.7 TRAVEL Travel counter
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With this parameter you can determine that an alarm is signaled when the
travel counter exceeds the specified limit value. The limit value is edited
remotely via PC.
ACTIVE
Alarm for exceeding travel counter limit value
INACTIVE
No alarm

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Configuration
3.12 Parameter group 6: Manual adjustment
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3.12.1 MIN_VR Operating range min.

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Normally, the operating range is determined automatically during

Autoadjust. A partial run of Autoadjust that is limited to the control
parameters (CTRL_PAR, see parameter DANG_DN) or valves and
fittings without end stops, however, requires manual adjustment of the
operating range.
Caution - Risk
Danger of injuries!
Following manual adjustment of the end positions, it is essential that you
specify the operating range limits (> 0.1 and < 99.9) using MIN_RGE and
MAX_RGE. Otherwise, the valves and fittings may be driven at full speed
to an end position.
The range between high and low limit value must be at least 10% of the
full range. Otherwise, the message VR<10% is displayed.
Important
Use as large are range as possible. This parameter is not active when the
safe position is active. The display then shows the message FAIL_POS.
You use MIN_VR to determine the lower limit of the operating range.
or
50
Press in order to travel to the desired position.
ENTER
Press and hold until the countdown is finished (MIN_SET). The

position is taken over as min. limit value.
ENTER
Press briefly. The set limit value is displayed for 2 seconds

(MIN_SAVE).
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Configuration
3.12.2 MAX_VR Operating range max.
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Normally, the operating range is determined automatically during

Autoadjust. A partial run of Autoadjust that is limited to the control
parameters (STANDARD, see parameter ADJ_MODE) or valves and
fittings without end stops, however, requires manual adjustment of the
operating range.
Caution - Risk
Danger of injuries!
Following manual adjustment of the end positions, it is essential that you
specify the operating range limits (> 0.1 and < 99.9) using MIN_RGE and
MAX_RGE. Otherwise, the valves and fittings may be driven at full speed
to an end position.
The range between high and low limit value must be at least 10% of the
full range. Otherwise, the message VR<10% is displayed.
Important
Use as large are range as possible. This parameter is not active when the
safe position is active. The display then shows the message FAIL_POS.
You use MAX_VR to determine the upper limit of the operating range.
or
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Press in order to travel to the desired position.
ENTER
Press and hold until the countdown is finished (MIN_SET). The

position is taken over as min. limit value.
ENTER
Press briefly. The set limit value is displayed for 2 seconds

(MIN_SAVE).
51
Configuration
3.12.3 ACTUATOR Actuator type
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You can use this parameter to configure the positioner for operation on a
linear actuator (sensor range 30) or on a rotary actuator (sensor range
45). No mechanical modifications to the positioner are required.
Important
After changing the actuator type, it is recommended that you run
Autoadjust to prevent linearity errors.
Selection:
52
LINEAR
Linear actuator
ROTARY
Rotary actuator
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Configuration
3.12.4 SPRNG_Y2 Spring action (Y2)
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Caution - Risk
Danger of injuries!
Incorrect entries may result in the actuator traveling
to a mechanical stop at full speed.
You use this parameter to specify the end position to which the reset
spring of the pneumatic actuator drives the valves and fittings in the event
that the auxiliary power fails.
The corresponding end stop is determined during Autoadjust. If, however,
only the control parameters are determined (STANDARD, see parameter
ADJ_MODE), the spring action must be entered manually.
Select the direction of rotation of the sensor shaft (looking at the open
housing), if the device is in safe position as a result of the spring force
(actuator exhausts via OUT1). For double-acting actuators, the spring
action has the same effect as ventilating pneumatic output OUT2.
CLOCKW
Stop reached turning clockwise
CTCLOCKW
Stop reached turning counterclockwise
3.12.5 DANG_DN Dead Angle Close

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With this parameter you can cut off the unusable range for valve flow
action during positioning. Dead Angle Close is a percentage value of the
valve's operating range, if the input signal is 4.16 mA.
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Configuration
3.12.6 DANG_UP Dead Angle Open
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With this parameter you can cut off the unusable range for valve flow
action during positioning. Dead Angle Open is a percentage value of the
valve's operating range, if the input signal is 19.84 mA.
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Configuration
3.13 Parameter group 7: Control parameters
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3.13.1 KP UP KP value (up)

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Important
All control parameters are determined in an optimum way for most
actuators during Autoadjust. Changes should only be made when
Autoadjust cannot be executed or control stability cannot be achieved.
The KP value is the gain of the controller. The control speed and stability
are influenced by the KP value. With higher KP values, the controlling
speed increases.
Important
The control precision is not affected by the KP value.
To compensate for existing dissymmetries in the controlled system, the
KP value should be set separately for both directions (up / down).
For most actuators, a satisfactory control response is achieved with a KP
value in the 2.0 ... 10.0 range.
You can use parameter KP UP to adjust the KP value for the positioning
direction up (towards 100 %).
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Configuration
3.13.2 KP DN KP value (down)
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Important
The KP value is the gain of the controller. The control speed and stability
are influenced by the KP value. With higher KP values, the controlling
speed increases.
Important
The control precision is not affected by the KP value.
KP value should be set separately for both directions (up/down).
For most actuators, a satisfactory control response is achieved with a KP
value between 2.0 and 10.0.
You can use parameter KP DN to adjust the KP value for the positioning
direction down (towards 0 %).
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Configuration
3.13.3 TV UP TV value (up)
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Important
The TV value is the derivative time of the controller.
Speed and stability are affected by the TV value in such a way that it
counteracts dynamically to the KP value. The speed of the control action
decreases for an increasing TV value.
TV value should be set separately for both directions (up/down).
You can use parameter TV UP to adjust the TV value for the positioning
direction up (towards 100 %).
3.13.4 TV DN TV value (down)
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Important
The TV value is the derivative time of the controller.
Speed and stability are affected by the TV value in such a way that it
counteracts dynamically to the KP value. The speed of the control action
decreases for an increasing TV value.
TV value should be set separately for both directions (up/down).
You can use parameter TV DN to adjust the TV value for the positioning
direction down (towards 0 %).
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Configuration
3.13.5 GOPULSE UP Go pulse (up)
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Important
The positioner issues an amplified positioning signal for the defined pulse
length and with the actuator not moving, in order to achieve accelerated
starting of the actuator. This improves the dynamic, in particular, for small
setpoint changes.
To compensate for existing dissymmetries in the controlled system, the go
pulse should be set separately for both directions (up/down).
If the actuator consistently overshoots the setpoint, decrease the go pulse.
For small and fast actuators, it may be necessary to set the go pulse to 0,
even if Autoadjust has determined a higher value.
Important
The value determined by Autoadjust should not be increased, as this may
result in overshooting!
You can use parameter GOPULSE UP to move the go pulse for
adjustment towards 100 %.
Input value:
58
In 20 ms increments
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Configuration
3.13.6
GOPULSE DN Go pulse (down)

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Important
The positioner issues an amplified positioning signal for the defined pulse
length and with the actuator not moving, in order to achieve accelerated
starting of the actuator. This improves the dynamic, in particular, for small
setpoint changes.
To compensate for existing dissymmetries in the controlled system, the go
pulse should be set separately for both directions (up/down).
If the control response consistently overshoots the setpoint, decrease the
go pulse. For small and fast actuators, it may be necessary to set the go
pulse to 0, even if Autoadjust has determined a higher value.
Important
The value determined by Autoadjust should not be increased, as this may
result in overshooting!
You can use parameter GOPULSE DN to move the go pulse for
adjustment towards 0 %.
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Configuration
3.13.7 Y-OFS UP Y offset (up)
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Important
The "offset for the output signal" linearizes the response of the I/P module
used and enables fast control even for small control deviations. The value
is limited a the low end by a minimum value (neutral zone)
The offset substantially affects the controlling speed for control deviations
smaller than 5 %.
In manual modes MANUAL and MAN_SENS, the offset values are issued
to the I/P module for fine adjustment. With larger, slower actuators,
Autoadjust may determine offset values higher than 80 %. In these cases
there will be no noticeable difference between fine and coarse adjustment
while in manual mode.
offset should be set separately for both directions (up/down).
For most actuators, satisfactory control is achieved with offset values
between 40 and 80%. If the control stability for setpoint changes is less
than 2% overshoot, both offset values should be decreased.
Both offset values should be increased when the actuator stops outside
the tolerance band.
You can use parameter Y-OFS UP to adjust the Y offset for the
positioning direction up (towards 100 %).
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Configuration
3.13.8 Y-OFS DN Offset (down)
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Important
The "offset for the output signal" linearizes the response of the I/P module
used and enables fast control even for small control deviations. The value
is limited a the low end by a minimum value (neutral zone)
The offset substantially affects the controlling speed for control deviations
smaller than 5 %.
In manual modes MANUAL and MAN_SENS, the offset values are issued
to the I/P module for fine adjustment. For larger, slower actuators
Autoadjust may determine values higher than 80%. In these cases there
will be no noticeable difference between fine and coarse adjustment while
in manual mode.
offset should be set separately for both directions (up/down).
For most actuators, a satisfactory control response is achieved with offset
values in the 40 ... 80 % range. If the control stability for setpoint changes
is less than 2% overshoot, both offset values should be decreased.
Both offset values should be increased when the actuator stops outside
the tolerance band.
You can use parameter Y-OFS DN to adjust the Y offset for the
positioning direction down (towards 0 %).
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Configuration
3.13.9 TOL_BAND Tolerance band
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The "tolerance band" (TOL_BAND) defines a range around the position

setpoint. When the position of the valves and fittings reaches this range,
the parameter set of the positioner is toggled to a different algorithm that
is used to continue with a slow controlling action until the dead band
(DEADBAND) is reached.
Only when reaching the sensitivity range the system is considered as
balanced. (See also parameter ADJ_MODE).
Input value:
in steps of 0.1 %
3.13.10 DEADBAND Dead band

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The "dead band" (DEADBAND) defines a range around the position

setpoint. Once the valves and fittings reach this range, the positioner
maintains this position.
Important
The dead band must always be 0.2% less than the tolerance band.
Input value:
in steps of 0.01%
3.13.11 DB_APPR Dead band approach

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The parameter DB_APPR specifies the speed at which the dead band is
approached.
In rare cases, overshooting can occur when the valve position is
controlled. This can be prevented by reducing the speed of the dead-band
approach.
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Configuration
3.13.12 TEST Test
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The test is used to activate the controller, and you can check the effects of
the changes to this parameter group, e.g., by introducing setpoint changes
or setpoint ramps using a current source.
Normally, INACTIVE is shown in the display. To start the test, press and
hold ENTER until the countdown from 3 to 0 is finished. The test is
activated. The display shows the control loop symbol and a flashing
message.
The test is automatically stopped after two minutes and can also be
stopped by pressing any button.
Important
It is not possible to activate the test when the safe position is active (see
parameter FAIL_POS). Instead, the message FAIL_POS is displayed.
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Configuration
3.14 Parameter group 8: Analog output1)
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3.14.1 MIN_RGE Current range min.

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Use this parameter to specify the lower current range limit for the analog
position feedback. The current range corresponds to the configured stroke
range.
Important
The current range limits can be freely configured between 4 mA
and 18.5 mA. However, the current range must not be smaller than 10%
(1.6 mA) of the range.
3.14.2 MAX_RGE Current range max.
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With this parameter you determine the upper current range limit for the
analog position feedback.
Important
The current range limits can be freely configured between 4 mA and 20
mA. However, the current range must not be smaller than 10% (1.6 mA) of
the range.
1)
on the plug-in module for analog feedback
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Configuration
3.14.3 ACTION Characteristic curve action
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With this parameter you determine the valve action for the analog position
feedback.
Increasing
= position 0 ... 100 % = signal 4 ... 20 mA
decreasing
= position 0 ... 100% = signal 20 ... 4 mA
3.14.4 ALARM Alarm message

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When an alarm / message is generated in the positioner, it is signaled via

the digital and analog outputs. You can use the ALARM parameter to
select a higher or lower alarm current for analog feedback.
Important
When there is no electrical energy, or during initialization, the output signal
> 20.5 mA. In special versions (hardware modification) < 3.8 mA is also
possible.
45/18-79-EN
HIGH_CUR
Alarm current I > 20.5 mA
LOW_CUR
Alarm current I < 3.8 mA
65
Configuration
3.14.5 RB_CHAR Count back characteristic curve
TZIDC / TZIDC-200
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You can use this parameter to determine whether the position indicator
and the analog position feedback follow the characteristic curve set in
parameter CHARACT - Characteristic curve.
3.14.6 TEST Test

TZIDC / TZIDC-200
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Test is for simulation of the analog output. The test allows you to simulate
effects during commissioning without affecting the normal process.
Important
The test is automatically stopped after two minutes.
While the test is running, the corresponding message (see below) flashes
in the display.
NONE
no function.
FAILED
Simulation of position feedback failure (CPU).

I > 20.5 mA (default setting) or
I < 3.8 mA (special version, modified hardware)
ALRM_CUR Simulation of an alarm current

< 3.8 mA or I > 20.5 mA
CURRENT
66
Output of the current setpoint as current value via analog

output. All configurations and settings of the analog input or
output must be taken into consideration.
45/18-79-EN
Configuration
TZIDC / TZIDC-200
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Selection:
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CANCEL
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Configuration
3.15 Parameter group 9: Digital output
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3.15.1 ALRM_LOG Signal level, digital outputs1)

TZIDC / TZIDC-200
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You can use this parameter to determine the logic level the alarm output
uses to issue the messages.
Selection:
ACTIV_HI
active = output current I > 2 mA
ACTIV_LO active = output current I < 1 mA

3.15.2 SW1_LOG Signal level, SW1
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With this parameter you can determine the active level for switching
output SW1*.
Selection:
ACTIV_HI
1)
SW1 and SW2 are on the plug-in module for digital feedback
68
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Configuration
3.15.3 SW2_LOG Signal level, SW2
TZIDC / TZIDC-200
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With this parameter you can determine the active level for switching
output SW2*.
Selection:
ACTIV_HI

3.15.4 TEST Test
TZIDC / TZIDC-200
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Test is for simulation for the digital output.

Important
The test is automatically stopped after two minutes and can be aborted by
pressing any button.
While the test is running, the corresponding message (see below) flashes
in the display.
NONE
no function
ALRM_ON Alarm is simulated (DO active)

SW1_ON
Process for reaching switching point 1 is simulated

(SW1 active)
SW2_ON
Process for reaching switching point 2 is simulated

(SW2 active)
ALL_ON
45/18-79-EN
Alarm and switching points are simulated (all DOs active)
69
Configuration
TZIDC / TZIDC-200
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Selection:
70
NV_SAVE
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45/18-79-EN
Configuration
3.16 Parameter group 10: Digital input
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3.16.1 FUNCTION Digital input

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For the digital input, one of the following protective functions can be
selected via local operation.
No function (default)
Move to 0 % position
Move to 100 % position
Hold previous position
Disable local configuration
Disable local configuration and operation
Disable all access (local or via PC)
The selected function is activated when the 24 V signal is no longer

connected to the digital output (< 10 V DC).
The safety functions POS_0%, POS_100% and POS_HOLD run in the
operating level in both types of control modes P1.0 or P1.1. BIN_CTRL is
shown in the display.
If a corresponding function is active, a corresponding value is defined
internally for the positioner. The actuator is then driven into the end
position or position specified under consideration of the setpoint ramp,
configured operating range, selected behavior.
After selecting a lock CNF_LOCK, OP_LOCK or ALL_LOCK, the key
icon is displayed, indicating that the lock will be activated at the next save.
After saving and without 24V at the digital input, the key is permanently
displayed.
Important
The lock CNF_LOCK, OP_LOCK or ALL_LOCK is displayed only if the
voltage is connected to the digital input.
45/18-79-EN
71
Configuration
CNF_LOCK
Restricts local access to the configuration level. However,

local operation on the operating level is possible. The
positioner can be configured externally (via LKS / modem
and PC).
When the operator tries to activate the configuration level,
the text CNF_LOCK is displayed for approx. 5 seconds.
OP_LOCK
Fully restricts local operation and configuration. Every time

an attempt is made to perform local operating actions, the
message OP_LOCK is displayed for approx. 5 seconds..
Important
The positioner can be configured externally (via LKS / modem and PC).
ALL_LOCK
Restricts local operation (operating level and configuration

level) and external configuration via LKS/modem and PC.
With every attempt to perform local operating actions, the
text ALL_LOCK is shown for approx. 5 seconds.

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Selection:
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NV_SAVE
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45/18-79-EN
Configuration
3.17 Parameter group 11: Safe position
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3.17.1 FAIL_POS Safe position

TZIDC / TZIDC-200
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This parameter must be used to activate the safe position prior to loading
the factory settings (parameter FACT_SET) or changing the I/P module
type (parameter IP-TYP).
Important
After setting parameters FACT_SET and IP-TYP as required, the safe
position must be deactivated again manually.
The safe position that is activated (i.e., whether the actuator is ventilated
or blocked) depends on the I/P module installed.
Activating / deactivating the safe position:
Press and hold ENTER until the displayed countdown from 3 to 0 is
finished. Then release ENTER.
The safe position is activated or deactivated, respectively.
45/18-79-EN
73
Configuration
3.17.2 FACT_SET Factory setting
TZIDC / TZIDC-200
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You can use this parameter to reset the positioner to the factory setting.
This is necessary, e.g., if an already configured positioner has to be
installed on a different actuator and subsequently reconfigured.
Caution - Risk
Danger of injuries!
For safety reasons, after loading the factory settings you must check
whether the I/P module type that is set matches the actual I/P module type
present in the device. Otherwise dangerous situations may occur when
operating in control mode. It may happen that the actuator is driven at full
speed to the end position.
Important
You can only load the factory settings when the actuator is in the safe
position (parameter FAIL_POS). Otherwise, the action is inhibited and the
message NO_F_POS is indicated in the display.
If you save the settings in the non-volatile memory after loading the factory
settings, operating mode 1.3 is automatically activated on the operating
level.
To load the factory settings:
Press and hold ENTER until the displayed countdown from 3 to 0 is
finished.
The positioner is reset to the factory settings. The message COMPLETE
is displayed.
Press ENTER to acknowledge the message.
Selection:
FS_LOAD
74
Loads the factory settings
45/18-79-EN
Configuration
3.17.3 IP-TYP I/P module type
TZIDC / TZIDC-200
conf
conf
conf
With this parameter the software can be adapted to the installed I/P
module. This parameter must be set when installing another I/P module
type.
Caution - Risk
Danger of injuries!
For safety reasons, after loading the factory settings you must check
whether the I/P module type that is set matches the actual I/P module type
present in the device. Otherwise dangerous situations may occur when
operating in control mode. It may happen that the actuator is driven at full
speed to the end position.
Caution - Risk
For safety reasons, after restoring the positioner to the factory settings
you must check whether this parameter has been correctly set.
TZIDC / TZIDC-200
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Selection:
45/18-79-EN
NV_SAVE
CANCEL
75
Error messages
4
4.1
Error messages
TZIDC / TZIDC-200 error codes
Error description
Error code
Meaning:
The supply voltage was interrupted for at least 20 ms.
This error is displayed after resetting the device to indicate the reason for
the reset.
Measure(s):
Check the power source and the wiring.
Meaning:
The supply voltage has fallen below the minimum voltage.
Impact:
The actuator is moved to the safe position. After approx. 5 seconds, the
positioner is automatically reset and starts up again with the message
ERROR 10. If a local communication interface (LKS) is connected, the
device will enter operating mode LKS Supply.
Measure(s):
Meaning:
The position is outside the sensor range. Possible reason is a malfunction
in the position sensor.
Impact:
In control mode:
The actuator is moved to the safe position.
On the configuration level:
The output is set to neutral until a button is pressed. After
approx. 5 seconds the positioner is automatically reset in control mode
and on the configuration level.
Measure(s):
Check the mounting.
Meaning:
Invalid input current. This display indicates when the setpoint signal is
overridden. The actuator is moved to the safe position.
Measure(s):
76
45/18-79-EN
Error messages
Error description
Error code
Meaning:
No access possible to the data in the EEPROM.
Impact:
positioner is automatically reset. Attempts are made to restore the data.
This compensates for intermittent errors in the communication
environment with the EEPROM.
Measure(s):
If there is still no access to the EEPROM data after resetting the device,
load the factory settings. If the error still persists, the device must be
returned for repair to the manufacturer.
Meaning:
Error while processing the measured values, pointing to an error in the
working data (RAM).
Impact:
positioner is automatically reset and the RAM is reinitialized.
Measure(s):
If the error persists even after the positioner has been reset, the device
will need to be returned to the manufacturer for repair.
Meaning:
Error during the table processing, pointing to an error in the working data
(RAM).
Impact:
Measure(s):
45/18-79-EN
77
Error messages
Error description
Error code
Meaning:
Error when verifying the checksum of the configuration data (RAM).
Impact:
Measure(s):
Meaning:
Error in the processor function registers (RAM).
Impact:
Measure(s):
Meaning:
Internal error.
Impact:
positioner is automatically reset.
Measure(s):
If the error can be reproduced and occurs in the same position after
resetting, the device must be returned for repair to the manufacturer.
78
45/18-79-EN
Error messages
4.2
TZIDC-110 / TZIDC-210 error codes

Error description
Error code
Meaning:
Defective memory chip
Impact:
Device does not boot up.
Measure(s):
Return the device for repair.
Meaning:
Autoadjust function lasts too long.
Impact:
Autoadjust function is aborted.
Measure(s):
Increase the supply pressure or use boosters.
Meaning:
Mounting conditions not correct. Position outside sensor range.
Impact:
Autoadjust function is aborted.
Measure(s):
Check mounting conditions.
Meaning:
a) Inconsistent data, e.g., low value > than high value, or incorrect
configuration.
b) Data cannot be saved locally, as PROFIBUS saves data in the
background.
Impact:
a) Autoadjust function is aborted.
b) Saving is not possible.
Measure(s):
a) Correct values or load factory settings.
b) Try again at a later point.
45/18-79-EN
79
Error messages
Error description
Error code
Meaning:
The device is not in the safe position.
Measure(s):
Move the device to the safe position.
Meaning:
Alarm message (can only be read out using the DTM).
Temperature alarm
Autoadjust has failed
Zero position has shifted
Device reset
Maintenance required
Movement counter limit value overshot
Travel counter limit value overshot
Limit switch 1 overshot
Limit switch 2 overshot
Position outside operating range
Position outside sensor range
Invalid setpoint
Local operating mode requested
Local operating mode active
Simulation activated
Controller deactivated
Impact:
Refer to the DTM online help.
Measure(s):
Refer to the DTM online help.
Meaning:
No PROFIBUS communication
Impact:
No PROFIBUS communication
Measure(s):
Check bus address and status bit (128).
80
45/18-79-EN
Error messages
Error description
Error code
Meaning:
Position sensor defective
Impact:
Device moves to safety position.
Measure(s):
Meaning:
Defective memory chip
Impact:
Device does not boot up.
Measure(s):
45/18-79-EN
81
Error messages
4.3
Alarm codes
Alarm description
Alarm code
Meaning:
Leakage between positioner and actuator
Impact:
Depending on how well the leakage can be compensated, small control
actions are required at regular intervals.
Measure(s):
Check the piping.
Meaning:
The setpoint current is outside the permissible range, i.e., it is < 3.8 mA or
> 20.5 mA.
Impact:
None.
Measure(s):
Check the power source.
Meaning:
Alarm of the zero monitor. The zero position has shifted by more than 4%.
Impact:
None.
In control mode a position outside the valve range can only be reached by
driving to the limit stops, as the setpoint is limited to 0 ...100%.
Measure(s):
Correct the mounting.
Meaning:
Controlling is inactive, because the device does not operate in control
mode or the digital input is active.
Impact:
The controller does not follow the setpoint.
Measure(s):
Switch to control mode or switch off the digital input.
82
45/18-79-EN
Error messages
Alarm description
Alarm code
Meaning:
Positioning timed out. The settling time needed exceeds the configured
stroke time.
Impact:
None, or adaptive control is performed (in adaptive mode).
Measure(s):
Ensure that
the actuator is not blocked
the supply air pressure is adequate
the given time limit is higher than 1.5 times the longest stroke time of
the actuator.
If adaption cannot run uninterruptedly for an actuator, adaption should be

switched on until the alarm does not occur anymore during controlling
actions.
Meaning:
The defined limit value for the stroke counter has been exceeded.
Impact:
None.
Measure(s):
Reset the counter (only possible via a connected PC with
SMART VISION).
Meaning:
The specified limit value for the travel counter has been exceeded.
Impact:
None.
Measure(s):
Reset the counter (only possible via a connected PC with
SMART VISION).
45/18-79-EN
83
Error messages
4.4
Message codes
Message code
Message description
Action stopped by operator.
Error during plausibility check.
Action completed, acknowledgement required.
Memory error, data could not be saved.
Safe position is active, action cannot be executed.
Safe position required, but not active.
Valve range limits have not yet been determined; therefore, partial
Autoadjust cannot be run.
Data is saved in the non-volatile memory.
Sensor range is exceeded, Autoadjust was automatically stopped.
Data (factory settings) are being loaded.
Less than 10% of the sensor range is used.
Action running.
Simulation has been started externally from a PC via HART Protocol;
switching outputs, alarm output and analog position feedback are no
longer influenced by the process.
Actual spring action is different from the adjusted one.
Time-out; parameter could not be determined within two minutes;
Autoadjust was automatically stopped.
84
45/18-79-EN
Error messages
4.5
4.5.1
Error handling TZIDC / TZIDC-200

Oscillation problem
The positioner oscillates in control modes 1.0
and 1.1.
Press the button. Is the current value stable?
No
Check power source or PLS.
Yes
Switch the positioner to operating mode 1.2
(manual) and set it to a position of
approx. 50 % using the local push buttons. Is
the position stable?
No
Check the piping and actuator for

leakage. If leakage is detected,
send the positioner for repair.
Yes
Start Autostroke and save the values. Switch
the positioner to operating mode 1.1.
Yes
Good job! The work activities are

completed.
Yes

completed.
Yes

completed.
Is the position stable?

No
Switch the positioner to operating mode 1.0
(adaptive) for 4 to 5 hours in order to optimize
the control response. Several changes to the
setpoint signal are required.
Is the positioner function stable?
No
Increase the dead band (DEADBAND).
Is the valve function stable?
No
The friction of the valve is too great or Slipstic
effect. Check the valve.
45/18-79-EN
85
Error messages
4.5.2
No function
Connect 4 ... 20 mA.
No
Is the display active?

Yes
Exchange the + and - leads. Now is

the display active?
Yes
Good job! The work

activities are completed.
No
Check the power source or return
defective positioners for repair.
Connect compressed
air. Now is it working?
Good job! The work

Yes
No
Switch the positioner
to operating mode 1.2
(manual). Press the
arrow button briefly.
Press the second
arrow. Now is it
working?
Yes
Start Autoadjust. Save parameters

and switch the positioner to
operating mode 1.1. In case of error
messages, check the mechanical
configuration.
Now is it working?
No
Check the safe
position for the
pneumatic output
module (label on the
plastic cap) and
compare with
parameter IP-TYP.
The safe position
must be activated
(FAIL_POS) before
the parameter can be
changed. Save
parameters.
Now is it working?
Yes
Good job! The work

No
Press the button to read the

current value. Is the current value
correct?
Yes
Good job! Work

activities are
over after
starting
Autoadjust!
No
Check power source or

PLS.
Yes
No
Return the defective
positioner for repair.
86
Switch the function for

the digital input
(FUNCTION) to none.
45/18-79-EN
Appendix
5
5.1
Appendix
Additional documents
45/18-79-EN
Data Sheet TZIDC (10/18-0.22)
Data Sheet TZIDC-110 (10/18-0.23)
Operating Instructions TZIDC / TZIDC-110 / TZIDC-120 (42/18-84)
Operating Instructions TZIDC-200 / TZIDC-210 / TZIDC-220 (42/18-85)
Commissioning Instruction TZIDC, TZIDC-110, TZIDC-120 (CI/TZIDC/110/120)
Commissioning Instruction TZIDC-200, TZIDC-210, TZIDC-220 (CI/TZIDC-200/210/220)
87
Appendix
A
ACTION Action (output signal) .............................35
Inhibiting operation...................................................20
ACTION Characteristic curve action.....................65
Intended use ..............................................................7
ACTUATOR Actuator type....................................52
IP-TYP I/P module type ........................................75
ACTUATOR Actuator type....................................28
Additional documents ..............................................87
KP DN KP value (down) .......................................56
ADJ_MODE Autoadjust mode ..............................32
KP UP KP value (up) ............................................55
ADRESS Bus address ..........................................33
ALARM Alarm message .......................................65
LEAKAGE Leakage at actuator ............................46
Alarm codes .............................................................82
Local operation ........................................................10
ALRM_LOG Signal level, digital outputs ..............68
Appendix ..................................................................87
MAX_RGE Current range max. ............................64
AUTO_ADJ Autoadjust .........................................29
MAX_RGE Operating range max. ........................41
MAX_RGE Setpoint range max. ...........................34
CHARACT Characteristic curve............................35
MAX_VR Operating range max. ...........................51
Configuration............................................................21
Message codes........................................................84
CTRLER Controller inactive..................................47
MIN_RGE Current range min. ..............................64
MIN_RGE Operating range min............................40
DANG_DN Dead Angle Close ..............................53
MIN_RGE Setpoint range min. .............................34
DANG_UP Dead Angle Open...............................54
MIN_VR Operating range min. .............................50
DB_APPR Dead band approach ..........................62
DEADBAND Dead band .................................31, 62
No function...............................................................86
Displays and operating elements.............................11
Note symbols .............................................................8
Error handling TZIDC / TZIDC-200..........................85
Operating mode 1.0
Error messages........................................................76
EXIT Return to operating level.... 33, 39, 42, 45, 49,
54, 63, 67, 70, 72, 75
Explosion protection ..................................................9
Adaptive control....................................................17
Operating mode 1.1
Fixed control.........................................................18
Operating mode 1.2
Manual adjustment within the stroke range .........19
FACT_SET Factory setting...................................74
Operating mode 1.3
FAIL_POS Safe position.......................................73

FUNCTION Digital input .......................................71
Functions on the configuration level ........................14
Functions on the operating level..............................13
G
Operating modes .....................................................17

Operation on the operating level..............................16
Oscillation problem ..................................................85
P
General information .................................................21

General information and notes for the reader............7
GOPULSE DN Go pulse (down)...........................59
GOPULSE UP Go pulse (up)................................58
88
Manual adjustment within the sensor range ........19
Parameter group 1
Standard...............................................................28
Parameter group 10
Digital input...........................................................71
45/18-79-EN
Appendix
S
Parameter group 11
Safe position.........................................................73
Safety.........................................................................7
SENS_RGE Operating range exceeded ..............47
Parameter group 2
Setpoint ................................................................34
SHUT_CLS Shut-off value 0 %.............................36

SHUT-OPN Shut-off value 100 %.........................36
Parameter group 3
Operating range ...................................................40
SP_RGE Setpoint monitoring ...............................46

SPRNG_Y2 Spring action (Y2).............................53
Parameter group 4
Messages .............................................................43
STRK_CTR Movement counter ............................48

SW1_ACTV Active direction SW1 ........................44
Parameter group 5
Alarms ..................................................................46
SW1_LOG Signal level, SW1 ...............................68

SW2_ACTV Active direction SW2 ........................45
Parameter group 6
Manual adjustment...............................................50
SW2_LOG Signal level, SW2 ...............................69

T
Parameter group 7
Control parameters ..............................................55
Target groups and qualifications................................9

TEST Test.......................................... 32, 63, 66, 69
Parameter group 8
Analog output .......................................................64
TIME_OUT Dead band time limit..........................43

TIME_OUT Positioning time-out ...........................48
Parameter group 9
Digital output ........................................................68
TOL_BAND Tolerance band...........................31, 62
Parameter overview (figure) ..............................26, 27
TRAVEL Travel counter........................................49
Parameter overview (table)................................23, 25
TV DN TV value (down)........................................57
Plates and symbols....................................................8
TV UP TV value (up).............................................57
POS_SW1 Switching point SW1 ..........................44
TZIDC / TZIDC-200 error codes ..............................76
POS_SW2 Switching point SW2 ..........................44
TZIDC-110 / TZIDC-210 error codes .......................79
RAMP DN Setpoint ramp (down)..........................38
Y-OFS DN Offset (down) ......................................61
RAMP UP Setpoint ramp (up)...............................37
Y-OFS UP Y offset (up) ........................................60
RB_CHAR Count back characteristic curve .........66
Repairs, alterations, and enhancements ...................7
ZERO_POS Zero position ....................................42
45/18-79-EN
89
ABB has Sales & Customer Support expertise in over

100 countries worldwide.
The Companys policy is one of continuous product

improvement and the right is reserved to modify the
information contained herein without notice.
www.abb.com/instrumentation
Printed in the Fed. Rep. of Germany (10.2009)
3KXE341001R4501
ABB Limited
Salterbeck Trading Estate
Workington, Cumbria
CA14 5DS
UK
Tel: +44 (0)1946 830 611
Fax: +44 (0)1946 832 661
ABB Inc.
125 E. County Line Road
Warminster, PA 18974
USA
Tel: +1 215 674 6000
Fax: +1 215 674 7183
ABB Automation Products GmbH

Schillerstr. 72
32425 Minden
Germany
Tel: +49 551 905-534
Fax: +49 551 905-555
[email protected]
45/18-79-EN Rev. C
ABB 2009

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Configuration-,

Configuration-, Parameterization Instruction

Copyright 2009 by ABB Automation Products GmbH

TZIDC, TZIDC-1x0, TZIDC-2x0

General information and notes for the reader ................................................................................................7

Plates and symbols ........................................................................................................................................8

Target groups and qualifications ....................................................................................................................9

Explosion protection .......................................................................................................................................9

Displays and operating elements .................................................................................................................11

Functions on the operating level ...........................................................................................................13

Functions on the configuration level .....................................................................................................14

Operation on the operating level ..................................................................................................................16

Operating mode 1.0: Adaptive control ..................................................................................................17

Operating mode 1.1: Fixed control........................................................................................................18

Safety-/ warning symbols, note symbols.................................................................................................8

Inhibiting operation .......................................................................................................................................20

Overview of parameters (table) TZIDC / TZIDC-200 ..................................................................................23

Overview of parameters (graphic) TZIDC / TZIDC-200 ..............................................................................26

Overview of parameters (graphic) TZIDC-110 / TZIDC-210 and TZIDC-120 / TZIDC-220 ........................27

Parameter group 1: Standard.......................................................................................................................28

ACTUATOR Actuator type .................................................................................................................28

AUTO_ADJ Autoadjust ......................................................................................................................29

TOL_BAND Tolerance band ..............................................................................................................31

DEADBAND Dead band.....................................................................................................................31

ADJ_MODE Autoadjust mode ...........................................................................................................32

TEST Test ..........................................................................................................................................32

ADRESS Bus address .......................................................................................................................33

EXIT Return to operating level ...........................................................................................................33

Parameter group 2: Setpoint ........................................................................................................................34

MIN_RGE Setpoint range min. ..........................................................................................................34

MAX_RGE Setpoint range max. ........................................................................................................34

CHARACT Characteristic curve.........................................................................................................35

TZIDC, TZIDC-1x0, TZIDC-2x0

ACTION Action (output signal)...........................................................................................................35

SHUT_CLS Shut-off value 0 %..........................................................................................................36

SHUT-OPN Shut-off value 100 %......................................................................................................36

RAMP UP Setpoint ramp (up)............................................................................................................37

RAMP DN Setpoint ramp (down) .......................................................................................................38

EXIT Return to operating level ...........................................................................................................39

MIN_RGE Operating range min.........................................................................................................40

MAX_RGE Operating range max.......................................................................................................41

ZERO_POS Zero position...................................................................................................................42

EXIT Return to operating level ...........................................................................................................42

Parameter group 4: Messages.....................................................................................................................43

TIME_OUT Dead band time limit .......................................................................................................43

POS_SW1 Switching point SW1........................................................................................................44

POS_SW2 Switching point SW2........................................................................................................44

SW1_ACTV Active direction SW1 .....................................................................................................44

SW2_ACTV Active direction SW2 .....................................................................................................45

EXIT Return to operating level ...........................................................................................................45

Parameter group 5: Alarms ..........................................................................................................................46

LEAKAGE Leakage at actuator .........................................................................................................46

SP_RGE Setpoint monitoring ............................................................................................................46

SENS_RGE Operating range exceeded............................................................................................47

CTRLER Controller inactive ...............................................................................................................47

TIME_OUT Positioning time-out ........................................................................................................48

STRK_CTR Movement counter .........................................................................................................48

TRAVEL Travel counter .....................................................................................................................49

EXIT Return to operating level ...........................................................................................................49