Bending Test (Report) e
Bending Test (Report) e
To investigate the relationships between the applied load and the deflection of a
beam.
To investigate the relationships between the span and the deflection of a beam.
To investigate the relationships between the height and the deflection of a beam.
To investigate the relationships between the width of the cross-sectional area and
the deflection of a beam.
Task 2
To ascertain the coefficient of elasticity, E for steel, aluminum, brass and wood.
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Theory :
The apparatus has been design to carry out experiments simply supported and cantilever
beams in order to investigate:
a) The relationship between the deflection and the applied loads.
b) The effect of variations in length and cross sectional i.e. deflection per unit load.
Simply supported beam with center point load
For this arrangement, it can be shown that the deflection under the load i.e. maximum
deflection
= WL3
48EI
Where
Beam compliance
W
b
I = bd3
12
= 4L3
W Ebd3
b
d
I = bd3
12
= 4Ll3
W Ebd3
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I = bd3
12
= 3 aL3
W 2Ebd3
d
a
dia
* For circular beam is given as
L
W
I
E
b
d
dia
I = dia4
64
= Deflection (mm)
= Span (mm)
= Load (N)
= Second moment of area
= Coefficient of Elasticity
= Width of beam
= Thickness of beam
= Diameter of circular beam
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Equipment :
LOADS
(STEEL CYLINDER)
5N
10N
15N
20N
TEST SPECIMENS
3 x 25 mm
4 x 15 mm
4 x 20 mm
4 x 25 mm
4 x 30 mm
6 x 25 mm
8 x 25 mm
Steel, Brass, and Aluminium rod
(with diameter. 8mm)
TESTING DEVICE
Gauge meter
(One resolution = 1 mm of deflection)
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Apparatus :
TWIST AND BEND TEST MACHINE MT 210
Procedure :
TASK 1
Procedure 1: Investigate the relationship between load and deflection
1. The bearer is set so that a span of 600 mm is obtained. The interval between each
groove on the shafts of the apparatus is 100 mm.
2. A test specimen is placed with dimensions of 6 x 25 mm on the bearers and the load
device is mounted in the center of the test specimen.
3. The testing device is set so that the top of the gauge is centered on the upper plane of
the load device. The gauge is lowered so that the small hand is about 10 and the
gauge is set to 0 by twisting its outer ring. Weights are loaded as shown in the table
below and the deflection is read.
4. A graph of loading vs. deflection is drawn.
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TASK 2
To ascertain the Coefficient of Elasticity for Steel, Brass, Aluminium and Wood.
1. The bearers are set to obtain a span of 500mm. A circular test specimen (diameter =
8mm) for the metals and a rectangular test specimen of dimensions 6 x 30 mm for the
wood are employed.
2. The loading device is mounted on the test specimen of steel and the testing device is
set to zero.
3. The loading device is then loaded with weights as indicated in Table #6 and the
deflection readings are recorded from the gauge.
4. The experiment is repeated for the Brass and Aluminium.
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Data / Observation :
Tables:
Span
600mm
Specimen dimension =
Load ( N)
Deflection ( mm )
5
10
15
20
0.180
0.440
0.680
1.000
6 x 25 mm
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Load =
10 N
Specimen dimension =
Span ( mm )
Deflection ( mm )
300
400
500
600
0.070
0.170
0.270
0.440
6 x 25 mm
Load =
5N
Span
Test Specimen
Dimension (mm )
Deflection ( mm )
4 x 15
4 x 20
4 x 25
4 x 30
0.870
0.720
0.460
0.430
500 mm
500 mm
Load =
5N
Span
Test Specimen
Dimension (mm )
Deflection ( mm )
3 x 25
4 x 25
6 x 25
8 x 25
1.380
0.460
0.190
0.050
F1
2.5 N
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Material
Load
(N)
Moment of
Flexure Mb
( Nmm )
Flexural
Stress b
(N/mm2)
Deflection
( mm )
Coefficient Of Elasticity
E
Steel
Brass
Aluminum
5
10
15
5
10
15
5
10
15
937.5
1562.5
2187.5
937.5
1562.5
2187.5
937.5
1562.5
2187.5
18.651
31.085
43.519
18.651
31.085
43.519
18.651
31.085
43.519
0.330
0.680
0.980
0.790
1.520
2.230
1.010
2.050
2.980
Average E
( N/ mm2)
(N/mm2)
196243.399 194986.939
190471.534
198245.883
81975.091
84769.183
85210.950
87121.509
64119.130
64164.962
63180.802
65194.955
Graphs:
1. Graph 1: Load vs. Deflection page 13
2. Graph 2: Span vs. Deflection page 13
3. Graph 3: Width vs. Deflection page 14
4. Graph 4: Height vs. Deflection page 14
Analysis / Results :
Sample of calculation
Moment of flexure, M b
Where
Where
( F1 F ) L
(Nmm)
4
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bh 2
6
(mm3)
= 150.00 mm 3
bh 3
(mm4)
12
= 450.00 mm4
d3
(mm 3)
32
= 50.265 mm3
d4
(mm4)
64
= 201.062 mm4
Flexural stress, b
Mb
(N/mm2 )
Wb
Coefficient of elasticity, E
FL3
48 I
Deflection,
FL3
(mm)
48 EI
Moment of flexure, M b
= 2187.5 Nmm
Flexural stress, b
Mb
(N/mm2 )
Wb
2187.500
50.265
= 43.519 N/mm 2
with = 2.230 mm
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FL3
48 I
15(500) 3
48( 201.062)2.230
= 87121.466 N/mm2
200000.000 194986.939
100%
200000.000
= 2.507 %
105000.000 84769.183
100%
105000.000
= 19.267%
70000.000 64164.962
100%
70000.000
= 8.336 %
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Material
**Theoretical
Modulus of
Elasticity, Eth
(N/mm2)
200000.000
Percentage
Error %
Steel
Experimental
Modulus of
Elasticity, Eave
(N/mm2)
194986.939
Brass
84769.183
105000
19.267 %
Aluminum
61464.962
70000
8.336 %
2.507 %
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Discussion :
After the experiment was completed, it can be said that the main objectives were
achieved. In the task 1 of this experiment, the relationship between the applied load, span,
widths, height with the deflection of a beam were investigated. Each beam was placed on
two bearers affected by a concentrated load at the center. In Task 2, the value of Modulus
of Elasticity for Steel, Brass and Aluminum were also determined.
For the task to investigate the relationship between applied load and deflection, a
linear curve was obtained in graph 1 shows that the deflection is directly proportionally
to the applied load in a simply supported beam. It matches with the theory as = FL3 /
48EI.
For the task to investigate the relationship between span and deflection, an
approximate linear curve was obtained in graph 2. This indicates that the deflection
increases with the span. Again the result is valid as = FL3 / 48EI.
In the graph 3 and graph 4, which show the relationship between the width and
height with the deflection of the beam under constant loading and span, both give a
curve. It can be concluded that deflection is inversely proportional with width and height
of the beam.
For the second task of the experiment, which the task is to determine the respective
values of Modulus of Elasticity for Steel, Brass and Aluminum, the results are recorded in
Table 6. Overall, the data obtained were of high accuracy because the percentage error is
below 20%.
Although the value obtained in this experiment is considered quite accurate, there are
still few errors that should be highlighted as they do affect the results slightly. The errors
are as follow:
The dial gauge did not give a constant value whenever the beam is being jerked
even though no extra load is applied. Besides that, Parallax error might exist. This
is a human error while taking the reading from the scale of the apparatus.
Secondly the test specimen used may have been subjected to high loading cycle as
they are repeatedly used. This will affect properties of the material such as
Modulus of Elasticity.
Finally, the load might not be aligned properly at the center of the beam, and thus
produce a different value of deflection.
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Conclusion :
As a conclusion, it was found that deflection is directly proportional to the applied load, F
and span, L and inversely proportional to the width, b and height (thickness, d) of the
beam after the relationship between the applied loads, span, widths, and height with the
deflection of a beam were investigated.
The results obtained are found to match the formula of = FL3 / 48EI. Besides
that, the Modulus of Elasticity for Steel, Brass and Aluminum were successfully
determined and their values are as follow:
E (steel)
E (brass)
E (aluminum)
=194986.939 N/mm2
= 84769.183 N/mm2
= 61464.962 N/mm2
Overall, the percentage errors are below 20%. In short, the bending test can be used to
determine the E for an unknown material.
References:
1. Shigley and Mischke, Mechanical Engineering Design, Fifth Edition, McGraw Hill
Inc., New York, 1989, page 729.
2. Ferdinand P. Beer, E. Russell Johnston. JR., Mechanical of Materials, Second Edition,
McGraw Hill Inc, New York, 1989, pages 700, 701.
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