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Spring Terminology

This document defines various terms related to spring design and mechanics. It describes different types of springs like compression, extension, and torsion springs. It also defines key spring characteristics such as free length, load, deflection, rate, mean coil diameter, pitch, and spring index that are used to describe and specify spring design properties. Various spring end types are also defined like closed ends, open ends, hooks, and plain ends.

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Davy Jacob
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197 views

Spring Terminology

This document defines various terms related to spring design and mechanics. It describes different types of springs like compression, extension, and torsion springs. It also defines key spring characteristics such as free length, load, deflection, rate, mean coil diameter, pitch, and spring index that are used to describe and specify spring design properties. Various spring end types are also defined like closed ends, open ends, hooks, and plain ends.

Uploaded by

Davy Jacob
Copyright
© © All Rights Reserved
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Active Coils (na)

Those coils which are free to deflect under load.


Buckling
Bowing or lateral deflection of compression springs when compressed, related to
the slenderness ratio
Closed ends and squared
Ends of compression springs where pitch of the end coils is reduced so that the end
coils touch and are square with the spring axis.
Closed and ground ends
As with closed ends, except that the end is ground to provide a flat plane.
Compression Spring
Helical compression springs have applications to resist applied compression forces
or in the push mode, store energy to provide the "push". Different forms of
compression springs are produced. There are conical, barrel, hourglass, or straight
conical compression springs. These compression springs can be made with or
without variable spacing between coils. Round wire springs can store more energy
than rectangular wire compression springs.

Deflection (F)
Motion of spring ends or legs under the application or removal of an external load
(P).
Elastic limit
Maximum stress to which a material may be subjected to without permanent set.
Endurance limit
Maximum stress at which any given material will operate for a determined number
of cycles without failure for a given minimum stress.
Extension Spring
Extension Springs exert a pulling force or energy. They are usually close wound with

initial tension and are mostly made from round wire. The design of the extension
springs' ends are limitless. Hooks, loops, bends, crossbars, etc.

Free length (L)


The overall length of a spring which is not under load.
Helix
The spiral form (open or closed) of compression, extension, and torsion springs.
Hooke's Law
Load is proportional to displacement.
Hooks
Open loops or ends of extension springs.
Hysteresis
The mechanical energy loss that always occurs under cyclic loading and unloading
of a spring, proportional to the area between the loading and unloading loaddeflection curves within the elastic range of a spring.
Initial tension (Pi)
The force that tends to keep the coils of an extension spring closed and which must
be overcome before the coils start to open.
Load (P)
The force applied to a spring that causes a deflection (F).
Mean coil diameter (D)
Outside spring diameter (OD) minus one wire diameter (d).
Open ends, not ground
End of a compression spring with a constant pitch for each coil and the last coils not
touching adjacent coils.

Open ends ground


"Open ends, not ground" followed by an end grinding operation.
Permanent set
A material that is deflected so far that its elastic properties have been exceeded
and it does not return to its original condition upon release of load has taken a
"permanent set."
Pitch (p)
The distance from center to center of the wire in adjacent active
coils(recommended practice is to specify number of active coils rather than pitch).
Plain Ends
End coils of a compression spring having a constant pitch and not squared.
Poisson's Ratio
The ratio of the strain in the transverse direction to the strain in the longitudinal
direction.
Rate (R)
Change in load per unit deflection, generally given in pounds per inch. (N/mm)
Set
Permanent distortion in length, height, or position which occurs when a spring is
stressed beyond the elastic limit of the material.
Slenderness ratio
Ratio of spring length (L) to mean coil diameter (D).
Solid height (H)
Length of a compression spring when under sufficient load to bring all coils into
contact with adjacent coils; no additional deflection is possible.
Spring index
Ratio of mean coil diameter (D) to wire diameter (d).
Torque (M)
A product of the distance from the spring axis to the point of load application, and
the force component normal to the distance line. A twisting action in torsion
springs which tends to produce rotation, equal to the load multiplied by the distance
(or moment arm) from the load to the axis of the spring body. Usually expressed in
oz./in., lb./in., lb./ft., or in. N/mm.
Torsion Spring
A torsion spring provides rotational energy or torque. You can have a single bodied
or double bodied torsion spring. You must have three points of support and the body
usually sits on a shaft or arbor. Again, the design of the ends or legs of a torsion

spring are limitless. The stress in a torsion spring is bending. Round wire is still the
preferred material due to the cost of rectangular wire, even though rectangular is
more efficient in bending.

Total number of coils (Nt)


Number of active coils (Na). For compression springs, active coils (Na) plus the
number of dead coils forming the ends.

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