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03 RTU560 Introduction E

RTU 560 introduction

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Edmund Stokes-Waller
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333 views10 pages

03 RTU560 Introduction E

RTU 560 introduction

Uploaded by

Edmund Stokes-Waller
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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ABB Power Technologies

12/14/2007 - filename.ppt UTD/DSM

RTU560 Introduction

Market Requirements for Modern RTUs


Commands

ABB Power Technologies


12/14/2007 - filename.ppt UTD/DSM

NCC

Monitoring
Direction

Process
+
serial
interfacing
of
IEDs

Station HMI

Integrated HMI PLC functions


2

Data archives

History of ABB RTUs


ABB RTU Family
FM 10b / ZM 20 / others

Support in HW
I 21-Support in HW

Indactic 21
Indactic 23

74
78

90

NI23
87

RTU 200

88
RTU 210

93

04

RTU 211

98

* = Marketing stopped

RTU 510

95

98

ABB Power Technologies


12/14/2007 - filename.ppt UTD/DSM

RTU 232

98

RTU 560 A/C


RTU
RTU 560
560 E
E
RTU 560 D

99

1970

1980

1990

BBC Brown Boveri & Cie


(Product language German)

*
07

2000

today

ASEA BROWN BOVERI


(Product language English)
3

Highlights of the RTU560

ABB Power Technologies


12/14/2007 - filename.ppt UTD/DSM

Usable for
different applications

Migration strategy

Flexible communication

PLC function

Scalable
system architecture

Multi processor architecture


and redundancy

Efficient data engineering

Integrated HMI /
archives / diagnosis
4

Application Remote Control (1)


Control system
Diagnosis

Control level

IEC60870-5-101, IEC60870-5-104
DNP3, DNP3 over WAN
Communication level
Station level / bay level

Integrated HMI
RTU560

ABB Power Technologies


12/14/2007 - filename.ppt UTD/DSM

IEC60870-5-101 / -104
DNP3, DNP3 over WAN

Sub-RTU
Process level

Application Remote Control (2)

High performance data


processing

Multi processor architecture

Scalable platform
RTU560A
RTU560C
RTU560D
Benefits:
security of process control
Modules with years of experience
cost optimized solutions from large and
complex stations down to small stations
complex systems out of one hand
security of investment
easy adaptations of additional
functionality by using PLC functions

ABB Power Technologies


12/14/2007 - filename.ppt UTD/DSM

RTU560E

Modular IO-components

Direct IO-Interface

Complex communication
infrastructure towards Sub-RTUs
and IEDs

PLC-Function according to
IEC 61131-3

IO-Module compatibility to
RTU232 and RTU200
6

Application Communication Gateway


Control System

IEC 870-5-104, DNP3 over WAN

RTU 560
Communication
gateway

Communication Network
(redundant)
WAN
(SDH, PDH, Frame Relays)

IEC 870-5-101

RTU 560
Communication
gateway

RTU 560
station

ABB Power Technologies


12/14/2007 - filename.ppt UTD/DSM

IEC 870-5-101
DNP3

IEC 870-5-103
DNP3

Telephone network
GSM, Analog

RTU560E
Sub-RTU

IED
RTU560E
Sub-RTU

RTU 560
Sub-RTU

Flexible Communication Concept


Use of existing cable infrastructure

CCITT/ V.23 leased line modems

9600 bps leased line modem

Integration into LAN/WAN networks

IEC 60870-5-104 or DNP3 over WAN


communication

Use of LAN/WAN networks for remote


configuration and diagnosis

Redundant network access

ABB Power Technologies


12/14/2007 - filename.ppt UTD/DSM

Dialed Line Connections

Analogue dialed line modems

GSM/ GPRS modems

Interfaces to external communication


equipment
Redundant Communication Lines

dialed line as backup

Redundant LAN/WAN communications


links
8

Benefits:
Efficient use of existing
communication lines
Integration into
new digital networks
Solutions for stations without
existing communication
infrastructure
Higher availability by redundant
communication lines or links

Time Synchronization
Control system

Time Synchronization
via LAN/WAN:
- (S)NTP
- IEC60870-5-104
- DNP3 over LAN/WAN

Time Synchronization
via serial protocols:
- IEC60870-5-101
- DNP3

Integrated HMI
Real Time Clock:
- 560RTC01 GPS
- 560RTC02 DCF77
- 560RTC03 IRIG-B

RTU560

ABB Power Technologies


12/14/2007 - filename.ppt UTD/DSM

Time Synchronization
via serial protocols:
- IEC60870-5-101
- DNP3

Time Synchronization
to IEDs via:
- IEC60870-5-103
- DNP3
- IEC 62056-21

Time synchronization
to IED via LAN/WAN:
- (S)NTP
- IEC60870-5-104
- DNP3 over LAN/WAN
Intelligent electronic
device (IED)

Sub-RTU

Multi Processor Architecture


Different network control systems

CMU

CMU

CMU

CMU

RTU560 System bus

ABB Power Technologies


12/14/2007 - filename.ppt UTD/DSM

CMU

CMU

CMU

CMU

I/O modules

IED

Sub-RTU

IED

Sub-RTU

I/O modules
I/O modules
I/O modules

10

Data Engineering (1)


Data Engineering:
With Windows based tool
RTUtil560
Alternatively with Microsoft
Excel templates and only
limited RTUtil560 knowledge
Remote configuration:
via LAN/WAN network
via IEC 60870-5-101/104 file
transfer function

Advantages:
Reduced efforts for data engineering and
modification
Easy configuration changes
Reduced quality costs
Consistent data models

ABB Power Technologies


12/14/2007 - filename.ppt UTD/DSM

Upload of configuration data for:


Documentation
Reverse data engineering
Data engineering mechanism for
exchange with other engineering
systems/tools
11

Data Engineering (2)


Data entry

Project pattern
HW configuration

Excel-Pattern
Signal parameter
Addresses
Signal names
etc.

Excel Import

RTUtil560

ABB Power Technologies


12/14/2007 - filename.ppt UTD/DSM

generate/edit/view of configuration data

RTU560 WebServer

Upload/download of configuration data

12

Integrated Human-Machine-Interface (HMI)


Application:
Station visualization and
station control
Functions:
Application specific pictures
with active visualization and
control elements
Benefits:
station visualization and control with
No additional system required
Cost optimized solution
Integrated HMI with data engineering
only once
Local and remote access to HMI
Usable only with Web Browser and
Java extension on remote PC

Event list
ABB Power Technologies
12/14/2007 - filename.ppt UTD/DSM

Alarm list
System overview
Picture editor with symbol
library

13

Diagnosis and Maintenance (1)


System diagnosis:
System messages
Process values and
qualifiers

System maintenance
configuration up- and
download
ABB Power Technologies
12/14/2007 - filename.ppt UTD/DSM

Firmware update

Benefits:
same user interface from local and remote
detailed diagnosis and maintenance from
local and remote
precise analysis of disturbances
no additional diagnostic tools
reduced spare parts and
maintenance cost

14

Diagnosis and Maintenance (2)


RTU560 diagnosis system
based on Web-Server
technology
Diagnosis with PC and WebBrowser
Remote diagnosis via
LAN/WAN network
All modules can be exchanged
during operation

ABB Power Technologies


12/14/2007 - filename.ppt UTD/DSM

All application data are stored


on Compact Flash CardsTM
Module exchange possible
without new configuration
download
RTU560 with small number of
different system modules
Maintenance free system
modules

Benefits:
same user interface from local and remote
detailed diagnosis and maintenance from
local and remote
precise analysis of disturbances
no additional diagnostic tools
reduced spare parts and
maintenance cost

15

Redundant Power Supply Units


Two Power supply modules for
the communication subrack
Power supply modules
supervise each other

ABB Power Technologies


12/14/2007 - filename.ppt UTD/DSM

Faulty modules can be


replaced during operation
Benefits:
Higher reliability of part with lowest
availability in the RTU

16

Redundant Communication Links


Redundant serial
communication
Multi-Master communication
for all protocols
Redundant serial
communication with
IEC60870-5-101

ABB Power Technologies


12/14/2007 - filename.ppt UTD/DSM

Redundant network
communication
Multi-Master communication
for all protocols
Redundant network
communication with
IEC60870-5-104

Benefits:
Higher availability of the
communication links

17

Redundant Communication Units (CMU)


Redundancy consist of active
and standby part
If active CMU fails, the
standby CMU takes over the
active part and performs a
warm start (cold standby
system)
The faulty CMU can be
replaced during operation

ABB Power Technologies


12/14/2007 - filename.ppt UTD/DSM

Combination of redundant
and non redundant CMU is
possible. (e.g. PLC)
Switchover is handled by the
RTU caused by a failure of the
active system
Communication lines are
connected to active and
standby without a switching
unit
18

Benefits:
Higher availability of the
communication units
redundancy for complete RTU or
only for some CMUs

PLC Control IEC 61131-3


PLC Programming and Runtime System
Programming System:

MULTIPROG wt

Runtime System:
ProConOS
(Programmable Controller Operating
System)

ABB Power Technologies


12/14/2007 - filename.ppt UTD/DSM

RTU560

COM

Signals

download

MULTIPROG

ProConOS

Programming

Controlling
upload
(reverse
enineering)

I/O

Process

I/O

19

RTU560 Introduction, Additional Information

For addition information see:

ABB Power Technologies


12/14/2007 - filename.ppt UTD/DSM

RTU560 System Description


Document Ident 1KGT 150 588

20

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