080 Instrumentation

CAT- Nestl
Automation, Electrical and

Instrumentation components
External
DKS/2014-04-15
CAT- Nestl
Automation and Electrical Components
External
DKS/2014-04-15
Course Content
Automation and electrical components
Overview
Low voltage equipment
Frequency converter
Control system
Operator panel
Recorders
Communication equipment
/3

Overview
AUTOMATION & ELECTRICAL COMPONENTS
ABB
Beijer
Electronics
Danfoss
IFM
Phoenix
contact
Rockw ell
automation
Sartorius
Frequency converters
PLC systems
Recorders
Controllers
Operator panels
Weighing systems
Netw ork equpment

Field equipment
Siemens
x
x
x
/4

Selected global supplier
Example of usage
Equipment for electrical cabinets
Contactors
Electrical protection equipment
Fusing equipment
Siemens benefits
Siemens is a demand from many customers.
The products have a competitive price (for TP).
The products are modern a have a high quality.
World-wide representation of Siemens.
/5

Selected global supplier
Now in NEMA 4X enclosures for Tetra Pak
Example of usage
Control of centrifugal pumps
Control of homogenizer speed
Soft start of separators
FC 300 benefits
The drives are available in Nema 1 (IP21) and Nema 4X (IP66).
The drives are very compact.
The drives can be provided with fieldbus boards,

Profibus-DP, DeviceNet.
The drives are backwards compatible with VLT-drives.
The drives can be configured with MCT 10 software.
FC 302 drives have safe stop as a standard.
World-wide representation of Danfoss.

/6

How to select the correct frequency converter
Choose protection class IP20/21/NEMA 1 or IP66 /NEMA 4X.
Choose mains voltage: 3x200-240 V, 3x380-480/500 V or 3x525-600 V.
Choose frequency converter type FC 301 (basic) or FC 302,

(advanced tasks or long motor cables > 50 m and < 150 m)
Choose type of filter:

- A1/B, fulfils EMC demands and Tetra Pak Corporate Standard
- A2, (no RFI-filter) for certain applications
Choose add-ons: fieldbus, brakes, or other.
Select the frequency converter with correct power rating for the motor.
A frequency converter should be dimensioned according to the nominal
motor current, but it is also necessary to consider the relevant load
/7

PLC control systems
Selected global suppliers
Plants & lines

S7-400
Modules
S7-300
Example of usage
Process control
/8

Operator panels
Example of usage
Process module panels
Local control panels
E1000/Tetra Pak
Tetra Pak design
Windows CE
6, 10 and 15 Touch
IP66, hygienic design
24 V DC
ECCN=5D002
E-Designer free of charge
/9

Recorders
Graphical recorders and paper recorders
Example of usage
Registration of process data
Indication of process data
Temperature control
Pressure control
E1000/Tetra Pak
Tetra Pak design
Windows CE
6, 10 and 15 Touch
IP66, hygienic design
24 V DC
ECCN=5D002
E-Designer free of charge
Graphical Recorders
Paper Recorders
/ 10

Communication equipment
Example of usage
Unmanaged Ethernet switches
Managed Ethernet switches
Telephone modems
Ethernet patch panels and connectors
Ethernet patch cables
Profibus-connectors
/ 11
CAT- Nestl
Instrumentation Components
External
DKS/2014-04-15
Course Content
Overview
Flow meters
Level meters
Pressure meters
Analyzing components
Temperature meters
Weighing systems
/ 13
Overview
Endress
+Hauser
Flow meters
Magnetic flow meters
Mass flow meters
Level
Level switches
Capacitive level meter
Sartorius
To be
decided
x
x
x
Radar level meter
Pressure meters
Pressure gauges
Pressure transmitters
Pressure switch
Differential pressure transmitters
Temperature
Temperature sensors
x
x
Analyzing
Conductivity meters
PH measurement
(x)
Weighing
Load cell and transmitter
Pentronic
Hydrostatic pressure
Temperature transmitters
ABB
x
/ 14
Flow meters- Variable area
Example of usage
Measuring flow in water pipes and sugar solutions
ABB Variable area flowmeters
Possible to use without wiring.
Possible to use in non-conductive media.
Simple to use instrument for indication measurement (5%)
Analogue output is possible to order
/ 15
Flow meters-Volumetric
Example of usage
Measuring flow in product pipes
Measuring flow in water pipes
Technical information
Dimensions: DN 2 to 100
(Measuring range at 2,5m/s 1 to 72.000l/h)
Temperature range: -20 C to +150 C
Accuracy: 0.5% (option 0.2%)
Display for programming
Communication: Hart, Profibus PA/DP
Designed according to 3A and EHEDG
Welded process connection
Compact or remote version

/ 16
Flow meters-mass
Example of usage
Measuring mass flow in product pipes
Measuring product density
Measuring Brix value
Technical information
Dimensions: DN 8 to 100
(Flow rate 400 to 70.000 kg/h at circa 2 m/s)
Temp.range: -20 C to +200 C
Accuracy density: Down to 0.00025 g/cm3
Accuracy brix: Down to 0.1 brix
Accuracy viscosity: 5% 0.5cP
Material: 316L, Titanium or Hastaloy
/ 17
Level -switches
Example of usage
Indication when no product in line,

stop of filling machine
Indication when a tank is empty

or full (overfill protection)
/ 18
Level vibrating forks
Benefits
No calibration
quick, low-cost start-up
No mechanically moving parts
no maintenance
no wear
Suitable for all liquids
/ 19
Level meters
Example of usage
Level metering in header batch (dosing vessel)
Suitable for level measurement in vessel
with products of conductivity of >100S/cm
Be careful to use when foam is present
Note:
Be aware of slow reaction when
quick temperature changes occur
Not suitable for level measurement in vessels with multiple products
/ 20
Level meters
Example of usage
Level metering in header batch (dosing vessel)
Suitable for level measurement in vessel

with products of conductivity of >100S/cm
Be careful to use when foam is present
/ 21
Level Guided radar
Example of usage
Less sensitive for surface conditions

like foam and turbulences
Insensitive for product changes
Easy set-up
Dead zone at end of pipe
Slow reaction of changes
/ 22
Pressure meters-gauges
Example of usage
Supervision of pressure in pipe systems
Supervision of pressure in pressure tanks
/ 23
Pressure meters-transmitters
Example of usage
Supervision of pressure in pipe systems
Control of pressure in pressure tanks
Control of level in pressure tanks
/ 24
Pressure meters-differential pressure
Example of usage
Level in vacuum chamber like in VTIS or milk de-aerator
Measuring of differential pressure in a milk pasteurizer to ensure higher

pressure on treated milk side
/ 25
Pressure switches
Example of usage
Switching off steam when low water pressure
Alarm at low pressure inlet milk tank
/ 26
Analyzing components-conductivity
Example of usage
Control of CIP concentration
/ 27
Analyzing components-pH
Example of usage
In-line control of PH value
/ 28
Temperature-sensors/transmitters
Pentronic, E& H
Example of usage
Supervision of temperature
Converting Pt100 resistance to mA signal
Normally mounted inside a panel
Special connection:
Pentronic
Tank connection:
E+H
/ 29
Weighing systems-hygienic load cell, transmitters
Example of usage
Level indication in tanks
Weighing of tanks (mixing)
minimised horizontal surfaces
self draining design
no slots, no unsealed metal-to-metal contacts
/ 30
Weighing systems
Weighing application in Tetra Albatch
Weighing system
Weight indicator
4 -20 mA / Fieldbus
Load transmitter
(Weighing amplifier)
1 x 2mV/V
Junction box
4 x 2mV/V
4 Load sensors
(Loadcell)
/ 31
Weighing systems
Weighing application in Tetra Alsafe
PR6251 LAC active load cell 4-20 mA signal
/ 32
Restricted
JKO/2012-06-06
/ 33

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CAT- Nestl

Automation, Electrical and

Low voltage equipment

Automation and electrical components

Low voltage equipment

Netw ork equpment

Automation and electrical components

Selected global supplier

Equipment for electrical cabinets

Electrical protection equipment

Siemens is a demand from many customers.

The products have a competitive price (for TP).

The products are modern a have a high quality.

World-wide representation of Siemens.

Automation and electrical components

Selected global supplier

Now in NEMA 4X enclosures for Tetra Pak

Control of centrifugal pumps

Control of homogenizer speed

Soft start of separators

The drives are available in Nema 1 (IP21) and Nema 4X (IP66).

The drives are very compact.

The drives can be provided with fieldbus boards,

The drives are backwards compatible with VLT-drives.

The drives can be configured with MCT 10 software.

FC 302 drives have safe stop as a standard.

World-wide representation of Danfoss.

Automation and electrical components

How to select the correct frequency converter

Choose protection class IP20/21/NEMA 1 or IP66 /NEMA 4X.

Choose mains voltage: 3x200-240 V, 3x380-480/500 V or 3x525-600 V.

Choose frequency converter type FC 301 (basic) or FC 302,

Choose type of filter:

Choose add-ons: fieldbus, brakes, or other.

Automation and electrical components

Selected global suppliers

Plants & lines

Automation and electrical components

Selected global suppliers

Process module panels

Local control panels

Tetra Pak design

IP66, hygienic design

E-Designer free of charge

Automation and electrical components

Selected global suppliers

Graphical recorders and paper recorders

Registration of process data

Indication of process data

Tetra Pak design

IP66, hygienic design

E-Designer free of charge

Automation and electrical components

Selected global suppliers

Unmanaged Ethernet switches

Managed Ethernet switches

Ethernet patch panels and connectors

Ethernet patch cables

Radar level meter