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Oracle Advanced Supply Chain Planning

Implementation and User's Guide


Release 12.1
Part No. E13358-08

November 2010

Oracle Advanced Supply Chain Planning Implementation and User's Guide, Release 12.1
Part No. E13358-08
Copyright 2002, 2011, Oracle and/or its affiliates. All rights reserved.
Primary Author: Tom Myers
Contributing Author: Kyle MacLean, Diane Westgate
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Contents

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Preface
1

Overview
Oracle Advanced Planning Suite.............................................................................................. 1-1
Oracle Advanced Supply Chain Planning................................................................................ 1-1
Distribution Planning............................................................................................................... 1-3

Setting Up Advanced Supply Chain Planning


Setup Overview......................................................................................................................... 2-1
Hardware Configuration........................................................................................................... 2-1
Setup Flowchart......................................................................................................................... 2-4
Setup Steps for the Source........................................................................................................ 2-5
Setup Steps for the Destination.............................................................................................. 2-10

Advanced Supply Chain Planning Business Flows


Business Flows.......................................................................................................................... 3-1
Planning Cycle........................................................................................................................... 3-3
Specify Sources of Demand...................................................................................................... 3-4
Run Collections......................................................................................................................... 3-5
Create a Plan.............................................................................................................................. 3-5
Launch the Plan......................................................................................................................... 3-5
Review Key Performance Indicators (KPIs)............................................................................. 3-5
Review Exceptions .................................................................................................................... 3-6
Review Workflow Notifications............................................................................................... 3-7

iii

View Pegged Supply and Demand........................................................................................... 3-8


Modify the Plan Environment.................................................................................................. 3-9
Run Net Change...................................................................................................................... 3-11
Release or Firm Orders............................................................................................................ 3-12

Running Collections
Overview of Running Collections............................................................................................ 4-1
Definitions................................................................................................................................. 4-3
Collection Strategy.................................................................................................................... 4-4
Architecture............................................................................................................................... 4-6
Collection Methods................................................................................................................... 4-9
Running Standard Collections................................................................................................ 4-10
Data Changes That Can Be Collected in Net Change Mode.................................................. 4-16
Continuous Collections........................................................................................................... 4-20
Legacy Collection.................................................................................................................... 4-23
Organization Specific Collections.......................................................................................... 4-44
Collection from a Single Source to Multiple Destinations..................................................4-46

Defining Supply Chain Plans


Overview of Defining Plans..................................................................................................... 5-1
Global Supply Chain Planning.................................................................................................5-2
Prerequisites for Running a Global Supply Chain Plan....................................................... 5-3
Advantages of the Single Plan............................................................................................. 5-3
Creating Supply Chain Plans............................................................................................... 5-4
Copying Supply Chain Plans............................................................................................... 5-5
Subset Plans............................................................................................................................... 5-6
Pitfalls of Subset Planning................................................................................................... 5-7
Choosing Between Global Supply Chain and Subset Plans................................................. 5-7
Hub and Spoke Planning..................................................................................................... 5-9
Master Scheduling................................................................................................................... 5-22
Choosing a Plan Type.............................................................................................................. 5-27
Choosing Plan Classes............................................................................................................ 5-31
Choosing Planning Modes...................................................................................................... 5-33
Setting Plan Options............................................................................................................... 5-37
The Main Tabbed Region................................................................................................... 5-38
The Aggregation Tabbed Region....................................................................................... 5-43
The Organizations Tabbed Region..................................................................................... 5-45
The Constraints Tabbed Region......................................................................................... 5-48
The Optimization Tabbed Region...................................................................................... 5-52
The Decision Rules Tabbed Region.................................................................................... 5-53

iv

Using an Existing Plan as a Demand Schedule For New Plan........................................... 5-54


Up-Sell Cross-Sell Substitution Item Relationships........................................................... 5-55
Overwrite Options............................................................................................................. 5-58
Demand Priority Rules...................................................................................................... 5-64
Peg Supplies by Demand Priority...................................................................................... 5-66
Plan to Request, Promise, or Schedule Dates..................................................................... 5-66
Forecasts................................................................................................................................... 5-68
Forecasts Overview............................................................................................................ 5-68
Multi-organization Forecasts............................................................................................. 5-68
Forecast Consumption....................................................................................................... 5-69
Time Buckets in Forecast Consumption............................................................................. 5-75
Multi-organization Forecast Consumption........................................................................ 5-79
Forecast Bucket Consumption........................................................................................... 5-87
Forecast Spreading............................................................................................................. 5-89
Forecast Explosion............................................................................................................. 5-97
Multi-organization Forecast Explosion.............................................................................. 5-99
Global Forecasting........................................................................................................... 5-101
Choosing Aggregation Levels............................................................................................... 5-131
Time Aggregation Levels................................................................................................. 5-131
Product Aggregation Levels............................................................................................ 5-132
Resource Aggregation Levels...........................................................................................5-133
Material Aggregation Levels............................................................................................ 5-135
Routing Aggregation Levels............................................................................................ 5-135
Choosing an Objective Function...........................................................................................5-136
Inventory Turns............................................................................................................... 5-136
Plan Profit Objective........................................................................................................ 5-136
On-time Delivery Objective............................................................................................. 5-137
Implicit Objectives........................................................................................................... 5-138
Combining Objectives...................................................................................................... 5-139
Factors Affecting Objectives.............................................................................................5-139
Computational Burden Considerations........................................................................... 5-142
Optimized Plans Data Requirements............................................................................... 5-143
Optimization Effects on Sourcing.................................................................................... 5-144
Nervousness.................................................................................................................... 5-144
Controlling Planned Items.................................................................................................... 5-147

Supply Chain Plan Modeling


Overview of Supply Chain Modeling...................................................................................... 6-1
Setting Up the Supply Chain.................................................................................................... 6-2
Setting Outbound Ship Method............................................................................................. 6-16

Setting Supplier Capacity ...................................................................................................... 6-19


Constraints......................................................................................................................... 6-19
Supplier Capacity Accumulation....................................................................................... 6-20
Purchase Order Consumption of Supplier Capacity.......................................................... 6-22
Setting Supplier Capacity by Time Periods........................................................................6-31
Allocating Demand to Suppliers............................................................................................ 6-33
Sourcing Example.............................................................................................................. 6-34
Enforce Sourcing Splits...................................................................................................... 6-44
Setting Up Routings................................................................................................................ 6-48
Modeling Minimum Transfer Quantity (MTQ)................................................................. 6-49
Alternate and Simultaneous Resources..............................................................................6-68
Multiresource Scheduling.................................................................................................. 6-71
Lead-time and the Planning Time Fence................................................................................ 6-75
Lead-time........................................................................................................................... 6-76
Planning Time Fence Control.............................................................................................6-90
Planner Workbench Supply and Demand Dates............................................................... 6-95
Examples of Lead-time Calculations ............................................................................... 6-104
Examples of Planning Time Fence Control...................................................................... 6-126
Safety Stock........................................................................................................................... 6-133
Setting Shipping, Receiving, Carrier, and Supplier Capacity Calendars............................ 6-142
Scheduled Receipts............................................................................................................... 6-151
Setting Up Batch Resources.................................................................................................. 6-158
Performing Tasks on the Planning Server............................................................................ 6-162

Supply Chain Plan Simulations


Overview of Simulations.......................................................................................................... 7-1
Simulation Scenarios................................................................................................................. 7-1
Simulation Modes..................................................................................................................... 7-2
Net Change Replan.............................................................................................................. 7-3
Running Net Change Replan Simulations............................................................................... 7-4
Using Undo to Reverse Actions or Make Changes...................................................................7-6
Comparing Scenarios Quantitatively....................................................................................... 7-8

Supply Chain Plan Optimization


Overview of Optimization........................................................................................................ 8-1
Optimization Objectives........................................................................................................... 8-2
Setting Penalty Factors.............................................................................................................. 8-2
Setting Late Demand Penalty Costs..................................................................................... 8-3
Setting Penalty Factors for Exceeding Material Capacity.....................................................8-6
Setting Penalty Factors for Exceeding Resource Capacity................................................... 8-9

vi

Setting Penalty Factors Using Plan Options....................................................................... 8-11


Setting Penalty Factors Using Optimization Profile Options............................................. 8-12
Comparing Different Optimization Runs.............................................................................. 8-13

Supply Chain Constraint-Based Planning


Overview of Constraint-Based Planning.................................................................................. 9-1
Constraint Types ...................................................................................................................... 9-2
Items.................................................................................................................................... 9-3
Manufacturing Resources.................................................................................................. 9-11
Transportation Resources.................................................................................................. 9-26
Sourcing Constraints/Suppliers......................................................................................... 9-26
Enabling and Disabling Constraints...................................................................................... 9-27
Setting Hard and Soft Constraints..................................................................................... 9-28
Setting Constraints for Different Plan Types......................................................................... 9-28
Enforce Purchasing Lead-time................................................................................................ 9-30
Rules Used in Constrained Plans............................................................................................ 9-32
Look-Ahead Heuristic........................................................................................................ 9-32
Flexible Shift Times............................................................................................................ 9-34
Partial Demand Satisfaction............................................................................................... 9-39
Phantom Routings............................................................................................................. 9-40
Split Planned Orders.......................................................................................................... 9-41
Firm Work Orders.............................................................................................................. 9-42
Plan Shared Supplies......................................................................................................... 9-42
Enforce Capacity Constraints Scheduling.............................................................................. 9-46
Enforce Demand Due Date Scheduling.................................................................................. 9-46
Engineering Change Orders Use-Up Effectivity.................................................................... 9-56
Forecast Expiration.................................................................................................................. 9-59
Sequence Dependent Setups.................................................................................................. 9-64
Sequence Dependent Setups for Discrete Manufacturing.................................................. 9-64
Sequence Dependent Setups for Process Manufacturing................................................... 9-69
Planning with Sequence Dependent Setups.......................................................................9-70
Viewing Changeover Times and Preferred Sequence........................................................ 9-72
Viewing Plan Results......................................................................................................... 9-73
Planned Inventory Points........................................................................................................ 9-73
PIP Capability.................................................................................................................... 9-74
Using PIP........................................................................................................................... 9-78

10

Supply Chain Plan Configure to Order


Configure to Order Models..................................................................................................... 10-1
Configure to Order Multi-organization Models.................................................................... 10-4

vii

Configure to Order Sales Orders............................................................................................ 10-4


Configure to Order Order Promising..................................................................................... 10-5
Configure to Order Forecast Control...................................................................................... 10-5
Configure to Order Forecast Explosion.................................................................................. 10-7
Configure to Order Multi-organization Forecast Explosion.................................................. 10-9
Configure to Order Forecast Consumption.......................................................................... 10-12
Configure to Order Multi-organization Forecast Consumption.......................................... 10-21
Configure to Order Collections.............................................................................................10-22
Configure to Order Planning Process................................................................................... 10-23

11

Supply Chain Plan Cross-Instance Planning


Overview of Cross-Instance Planning.................................................................................... 11-1
Instances.................................................................................................................................. 11-1
Collections............................................................................................................................... 11-2
Cross-Instance Supply Chain Modeling.................................................................................11-3
Modeling Cross-Instance In-transit Lead-times................................................................. 11-4
Defining Cross-Instance Sourcing Relationships .............................................................. 11-4
Modeling Cross-Instance Customers and Suppliers.......................................................... 11-5
Cross-Instance Planning.......................................................................................................... 11-7
Global Available to Promise................................................................................................... 11-8
Cross-Instance Execution........................................................................................................ 11-8
Cross-Instance Data Considerations..................................................................................... 11-10
Purchase Orders and Sales Orders Across Instances........................................................... 11-13

12

Supply Chain Plan Business Topics


End-Item-Level Substitution................................................................................................... 12-1
User Procedures Overview................................................................................................ 12-2
Define a Substitution Relationship.....................................................................................12-2
Viewing Substitution Display.......................................................................................... 12-10
Substitution Logic............................................................................................................ 12-12
End-Item Substitution Features....................................................................................... 12-15
Exception Messages......................................................................................................... 12-35
End Item Substitution and Oracle Global Order Promising ............................................12-39
User-Defined Alternate Decision Rules............................................................................... 12-39
User-Defined Alternate Decision Rules for Constrained Plans........................................ 12-39
Simulations and User-Defined Decision Rules................................................................ 12-53
User-Defined Alternate Decision Rules for Optimized Plans.......................................... 12-53
Planning Search Logic...................................................................................................... 12-57
Lead-times and User-Defined Decision Rules..................................................................12-64
Pegging and User-Defined Decision Rules...................................................................... 12-65

viii

Exception Messages......................................................................................................... 12-65


Organization Security........................................................................................................... 12-65
User Procedure Flow ....................................................................................................... 12-66
Organization Validation.................................................................................................. 12-67
Supply Chain Plan Names Form...................................................................................... 12-67
Plan Options Form........................................................................................................... 12-67
Example........................................................................................................................... 12-68
Key Performance Indicators.................................................................................................. 12-69
Inventory Turns............................................................................................................... 12-70
Margin Percentage........................................................................................................... 12-70
Planned utilization........................................................................................................... 12-71
On-Time Delivery............................................................................................................ 12-71
Margin............................................................................................................................. 12-71
Cost Breakdown............................................................................................................... 12-72
Service Level.................................................................................................................... 12-73
Inventory Value............................................................................................................... 12-74
KPI Setup......................................................................................................................... 12-74
Tracking Plan Performance Using KPIs........................................................................... 12-76
Making Improvements Based on KPIs............................................................................. 12-76
Supplier Acknowledgement for a Rescheduled Purchase Order........................................ 12-77
Setting Demand to Supply Planning Automation............................................................... 12-79
Setting Supplier Collaboration Automation........................................................................ 12-80

13

Setting Up Distribution Planning


Overview of Setting Up Distribution Planning..................................................................... 13-1
Prerequisites for Distribution Planning................................................................................. 13-2
Defining Items as Distribution Planned................................................................................ 13-2
Defining Bills of Material for Kitting..................................................................................... 13-3
Defining Demand Priority Rules............................................................................................ 13-5
Defining Trip Limits for Ship Methods by Lane................................................................... 13-6
Defining Sourcing Rules......................................................................................................... 13-8
Multiple Inventory Policies.................................................................................................... 13-9
Inventory Rebalancing.......................................................................................................... 13-18
Setting Up Supply Allocation Rules..................................................................................... 13-24
Setting Up High Volume Distribution Planning ................................................................ 13-26
Order Modifiers..................................................................................................................... 13-27

14

Defining Distribution Plans


Setting Distribution Plan Options.......................................................................................... 14-1
The Main Tabbed Region....................................................................................................... 14-2

ix

The Aggregation Tabbed Region............................................................................................ 14-9


The Organizations Tabbed Region....................................................................................... 14-16
The Decision Rules Tabbed Region..................................................................................... 14-17

15

Running and Analyzing Distribution Plans


Global Forecasting................................................................................................................... 15-1
Ship Method Selection............................................................................................................ 15-2
Distribution Planning Overview............................................................................................ 15-3
Distribution Plan Workbench................................................................................................. 15-6
Distribution Plan Exception Messages................................................................................... 15-8
Late Sales Orders and Forecasts Exception Group...........................................................15-10
Supply Exceptions for Late Sales Orders and Forecasts Exception Group.......................15-14
Material Capacity Exception Group.................................................................................15-22
Transportation and Distribution Exception Group.......................................................... 15-26
Item Shortage and Excess Exception Group.................................................................... 15-29
Reschedule Exception Group........................................................................................... 15-35
Substitutes and Alternates Exception Group................................................................... 15-40
Item Exceptions Exception Group....................................................................................15-45
Recommendations Exception Group............................................................................... 15-46
Defining Organization Selection Lists................................................................................. 15-47

16

Managing Distribution Plans


Manage Distribution Plan Overview......................................................................................16-1
Fair Share Allocation............................................................................................................. 16-18
Setting Up Customer Lists.................................................................................................... 16-32

17

Supply Chain Plan Exception Messages


Overview of Exception Messages........................................................................................... 17-1
Viewing Exceptions................................................................................................................. 17-7
Understanding Exceptions.................................................................................................... 17-11
Late Sales Orders and Forecasts Exception Group...........................................................17-12
Supply Problems for Late Sales Orders and Forecasts Exception Group......................... 17-22
Material and Resource Capacity Exception Group ......................................................... 17-43
Transportation and Distribution Exception Group.......................................................... 17-60
Shortages and Excess Exception Group........................................................................... 17-67
Reschedules Exception Group......................................................................................... 17-73
Substitutes and Alternates Used Exception Group.......................................................... 17-92
Projects/Tasks Exception Group...................................................................................... 17-98
Item Exceptions Exception Group..................................................................................17-101
Transportation Management Exceptions Exception Group .......................................... 17-108

Recommendations Exception Group............................................................................. 17-110


Exception Diagnosis and Resolution.................................................................................. 17-112
Workflow Notifications and Activities.......................................................................... 17-112
Exception Information................................................................................................... 17-112
Using Constraint Exceptions.......................................................................................... 17-113
Identifying Root Causes of Late Demand...................................................................... 17-116
Online Simulation.......................................................................................................... 17-132
Identifying Differences Between Plans.......................................................................... 17-132
Implementing Plan Changes.......................................................................................... 17-133

18

Planner Workbench
Overview of Planner Workbench........................................................................................... 18-1
Plan Tabbed Pane............................................................................................................... 18-2
Queries Tabbed Pane....................................................................................................... 18-36
Tailoring the User Interface.................................................................................................. 18-40
Using the Context Windows................................................................................................. 18-46
Context Synchronization Between the Context Windows and the Navigator................. 18-47
Exception Summary Window.......................................................................................... 18-47
Exception Details Window...............................................................................................18-48
Horizontal Plan................................................................................................................ 18-51
Vertical Plan..................................................................................................................... 18-62
Supply Demand Window................................................................................................ 18-63
Pegging............................................................................................................................ 18-81
Items Window................................................................................................................18-113
Destinations Window.................................................................................................... 18-118
Sources Window............................................................................................................ 18-120
Supplier Capacity Window............................................................................................ 18-123
Supplier Variability Window......................................................................................... 18-125
Safety Stock Window..................................................................................................... 18-126
Substitution Chain Window.......................................................................................... 18-127
Resources Window........................................................................................................ 18-128
Resource Availability Summary Window......................................................................18-130
Resource Availability (Details) Window ....................................................................... 18-131
Resource Requirements Window................................................................................... 18-133
Supply Chain................................................................................................................. 18-137
Supply Chain Bill........................................................................................................... 18-137
BOM/Routing................................................................................................................. 18-138
Components Window.................................................................................................... 18-138
Routing Operations Window......................................................................................... 18-140
Network Routing Window............................................................................................ 18-142

xi

Where Used Window..................................................................................................... 18-142


Co-Product Window...................................................................................................... 18-144
Process Effectivity.......................................................................................................... 18-144
Key Indicators................................................................................................................ 18-145
Implementing Planning Recommendations....................................................................... 18-148
Creating and Implementing Firm Planned Orders........................................................ 18-148
Releasing Recommendations......................................................................................... 18-149
Publishing Plan Results to Oracle Order Management.................................................. 18-152
Interactive Scheduling Using the Gantt Chart................................................................... 18-156
The Order-Centric View.................................................................................................18-158
The Resource-Centric View............................................................................................ 18-158
The Supplier Capacity View.......................................................................................... 18-159
Defining User Preferences - Gantt..................................................................................18-159
Find Window................................................................................................................. 18-161
Right-Click Menu Options............................................................................................. 18-161
Viewing Information on an Operation........................................................................... 18-162
Specify Resources to Plot in the Lower Pane................................................................. 18-163
Specifying Time Buckets................................................................................................ 18-163
Rescheduling Operations............................................................................................... 18-164
Firming an Operation.................................................................................................... 18-165
Resolving Overload of an Operation............................................................................. 18-165
Gantt Chart Icon Options............................................................................................... 18-166
Gantt Chart Two Views................................................................................................. 18-169
Accessing Planner Workbench From Oracle Collaborative Planning............................... 18-169
Displaying Suppliers Modeled as Organizations.............................................................. 18-174

19

Integrating with Planning and Manufacturing Environments


Overview of Integration with Planning and Manufacturing Environments.........................19-1
Common Features in Hybrid Manufacturing Environments................................................. 19-2
Oracle Project Manufacturing............................................................................................... 19-14
Hard and Soft Pegging..................................................................................................... 19-15
Supply Chain Project Planning with Hard Pegging......................................................... 19-16
Default Project for Supplies Pegged to Excess................................................................. 19-18
Model/Unit Effectivity (Serial Effectivity)........................................................................ 19-20
Project Specific Safety Stock............................................................................................. 19-21
Workflow Based Project Exception Messages.................................................................. 19-27
Project Planning Implementation Steps........................................................................... 19-28
Project Planning Logic..................................................................................................... 19-30
Viewing the Plan.............................................................................................................. 19-33
Oracle Flow Manufacturing.................................................................................................. 19-33

xii

Supply Chain Synchronization........................................................................................ 19-34


Support for Flow Schedules ............................................................................................ 19-34
Demand Management..................................................................................................... 19-35
Line Design and Balancing.............................................................................................. 19-35
Product Families.............................................................................................................. 19-36
Release Flow Schedules................................................................................................... 19-36
Oracle Process Manufacturing.............................................................................................. 19-37
Merged Organization Structure....................................................................................... 19-37
Differences Between Production in OPM and Oracle Applications................................. 19-38
Recommended OPM Organization Structure for Oracle ASCP....................................... 19-39
Merging Effectivities, Formulas, and Routings ............................................................... 19-40
Creating a Resource Warehouse...................................................................................... 19-40
Unit of Measure............................................................................................................... 19-40
Setting Up and Using OPM Data..................................................................................... 19-41
OPM Organizations......................................................................................................... 19-41
Effectivity, Formulas, and Routings................................................................................. 19-41
Contiguous Operations.................................................................................................... 19-47
Resources......................................................................................................................... 19-53
Scheduling Resource Charges................................................................................... 19-54
Setting Up Resource Charge Scheduling.............................................................19-56
Viewing Resource Charge Information............................................................... 19-57
MPS Schedule.................................................................................................................. 19-58
Co-products..................................................................................................................... 19-60
Supply Tolerances............................................................................................................ 19-62
Oracle Shop Floor Management........................................................................................... 19-77
Lot-Based Jobs.................................................................................................................. 19-78
Coproducts...................................................................................................................... 19-79
Operation Yield ............................................................................................................... 19-87
Network Routings............................................................................................................ 19-93
Future Operation Details................................................................................................. 19-96
Material Planning for Oracle Complex Maintenance Repair and Overhaul....................... 19-99
Integrating with Oracle Demantra Demand Management................................................ 19-102
Integrating with Oracle Demantra Sales and Operations Planning.................................. 19-103

20

Integrating Production Scheduling


Overview................................................................................................................................. 20-1
Running Production Scheduling with ASCP......................................................................... 20-3
Running Production Scheduling in Standalone Mode Without ASCP................................. 20-7
Setting Profile Options for Production Scheduling............................................................... 20-8
Setting Resource Parameters for Production Scheduling...................................................... 20-9

xiii

Setting Up Batchable Resources........................................................................................... 20-13


Setting Forecast Priorities..................................................................................................... 20-16
Using Replacement Groups as All-of-Sets........................................................................... 20-16
Running Collections.............................................................................................................. 20-18
Creating a Schedule............................................................................................................... 20-19
Setting Schedule Options..................................................................................................... 20-20
Running a Schedule from the Workbench........................................................................... 20-31
Submitting Model Generation.............................................................................................. 20-32
Integrating to Production Scheduling.................................................................................. 20-33
Copying a Schedule Within Production Scheduling........................................................... 20-34
Publishing a Schedule........................................................................................................... 20-34
Running Production Scheduling as a Service...................................................................... 20-35
Feeding a Production Schedule Back into ASCP................................................................. 20-36

21

Integrating Strategic Network Optimization


Overview................................................................................................................................. 21-1
Integration Architecture and Business Process...................................................................... 21-2
Setting Profile Options for Strategic Network Optimization................................................ 21-5
Running Collections................................................................................................................ 21-6
Creating a New Plan Using the Workbench........................................................................... 21-6
Setting Schedule Options....................................................................................................... 21-8
Starting Strategic Network Optimization.............................................................................21-13
Running a Plan Using the Workbench................................................................................. 21-14
Publishing a Plan.................................................................................................................. 21-15
Defining Assignment Sets in Strategic Network Optimization.......................................... 21-16
Modeling Demand at the Customer or Zone Level.............................................................. 21-16
Mapping to Strategic Network Optimization...................................................................... 21-18
Publishing a Constrained Forecast....................................................................................... 21-19
Submitting Model Generation.............................................................................................. 21-20

22

Reports and Concurrent Processes


Reports..................................................................................................................................... 22-1
Audit Statements Report.................................................................................................... 22-1
Plan Comparison Report.................................................................................................... 22-3
Planning Detail Report....................................................................................................... 22-7
Concurrent Processes............................................................................................................. 22-14
ATP 24x7 Switch Plans..................................................................................................... 22-15
ATP 24x7 Synchronization Process.................................................................................. 22-15
ATP Post Plan Processing................................................................................................ 22-16
Analyze Plan Partition..................................................................................................... 22-17

xiv

Auto Release Planned Order............................................................................................ 22-17


Build Collaborative Planning Calendar........................................................................... 22-18
Calculate Resource Availability....................................................................................... 22-18
Collections Synonyms...................................................................................................... 22-19
Collections Triggers......................................................................................................... 22-19
Collections Views............................................................................................................. 22-20
Compare Plan Exceptions................................................................................................ 22-20
Continuous Collections.................................................................................................... 22-21
Create AHL Snapshots..................................................................................................... 22-23
Create APS Partitions....................................................................................................... 22-24
Create ATP Partitions...................................................................................................... 22-24
Create BOM Snapshots.................................................................................................... 22-25
Create Forecast Priority Flexfield..................................................................................... 22-26
Create INV Snapshots...................................................................................................... 22-26
Create Instance-Org Supplier Association....................................................................... 22-27
Create Inventory Planning Flexfields...............................................................................22-28
Create MRP Snapshots..................................................................................................... 22-28
Create OE Snapshots........................................................................................................ 22-29
Create PO Snapshots........................................................................................................ 22-29
Create Planning Flexfields............................................................................................... 22-30
Create Resource Batch Planning Flexfields...................................................................... 22-31
Create Setup and Run Flexfield....................................................................................... 22-31
Create WIP Snapshots...................................................................................................... 22-32
Create WSH Snapshots.................................................................................................... 22-33
Create WSM Snapshots.................................................................................................... 22-33
Create Zone Flexfields..................................................................................................... 22-34
Custom Exception Generator........................................................................................... 22-34
Detail Scheduling Continuous Collection........................................................................ 22-35
Detail Scheduling Data Pull............................................................................................. 22-35
Detail Scheduling ODS Load........................................................................................... 22-35
Download Profile Options Value..................................................................................... 22-35
Drop Collections Snapshot...............................................................................................22-36
ERP Legacy Collections Request Set................................................................................ 22-37
Flat File Loader................................................................................................................ 22-37
Launch Supply Chain Planning Process Request Set....................................................... 22-40
Legacy Collections Request Set........................................................................................ 22-42
Load ATP Summary Based on Collected Data................................................................. 22-42
Load ATP Summary Based on Planning Output............................................................. 22-43
Load Transaction Data..................................................................................................... 22-44
MDS Data Collection........................................................................................................22-45
Planning Data Collection - Purge Staging Tables.............................................................22-45

xv

Planning Data Collection Request Set.............................................................................. 22-46


Planning Data Pull........................................................................................................... 22-46
Planning ODS Load......................................................................................................... 22-49
Pre-Process Monitor......................................................................................................... 22-50
Pre-Process Transaction Data........................................................................................... 22-51
Purge Collaborative Planning Historical Records............................................................22-52
Purge Designator............................................................................................................. 22-53
Purge Interface Tables...................................................................................................... 22-53
Purge Legacy Data........................................................................................................... 22-54
Push Plan Information..................................................................................................... 22-55
Realign Operational Data Stores Dates............................................................................ 22-60
Refresh Allocation Hierarchy Materialized View............................................................ 22-60
Refresh Collection Snapshots........................................................................................... 22-61
Refresh Global Forecast Materialized Views....................................................................22-62
Refresh KPI Summary Data............................................................................................. 22-62
Refresh Materialized Views............................................................................................. 22-62
Release Sales Order Recommendations........................................................................... 22-63
Register Ask Oracle Planning Question........................................................................... 22-63
Send XML Releases to Legacy Sources.............................................................................22-64
Supply Chain Event Manager.......................................................................................... 22-65
VMI Replenishment Engine............................................................................................. 22-67

Profile Options
Special Considerations ............................................................................................................ A-1
INV Profile Options.................................................................................................................. A-2
MRP and CRP Profile Options................................................................................................. A-3
MSC Profile Options.............................................................................................................. A-12
MSD Profile Options.............................................................................................................. A-67
MSO Profile Options.............................................................................................................. A-73
MSR Profile Options............................................................................................................ A-137

Flexfields
Overview of ASCP Flexfields................................................................................................... B-1
Applying Flexfields to Different Versions of Oracle RDBMS................................................ B-2

Control Files
Setup Data Control Files........................................................................................................... C-1
Supply Control Files................................................................................................................. C-4
Demand Control Files............................................................................................................... C-4
User-Defined Keys.................................................................................................................... C-5

xvi

Glossary
Index

xvii


Send Us Your Comments
Oracle Advanced Supply Chain Planning Implementation and User's Guide, Release 12.1
Part No. E13358-08

Oracle welcomes customers' comments and suggestions on the quality and usefulness of this document.
Your feedback is important, and helps us to best meet your needs as a user of our products. For example:

Are the implementation steps correct and complete?


Did you understand the context of the procedures?
Did you find any errors in the information?
Does the structure of the information help you with your tasks?
Do you need different information or graphics? If so, where, and in what format?
Are the examples correct? Do you need more examples?

If you find any errors or have any other suggestions for improvement, then please tell us your name, the
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Note: Before sending us your comments, you might like to check that you have the latest version of the
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xix


Preface

Intended Audience
Welcome to Release 12.1 of the Oracle Advanced Supply Chain Planning Implementation
and User's Guide.
Casual User and Implementer
See Related Information Sources on page xxii for more Oracle E-Business Suite product
information.

Deaf/Hard of Hearing Access to Oracle Support Services


To reach Oracle Support Services, use a telecommunications relay service (TRS) to call
Oracle Support at 1.800.223.1711. An Oracle Support Services engineer will handle
technical issues and provide customer support according to the Oracle service request
process. Information about TRS is available at
http://www.fcc.gov/cgb/consumerfacts/trs.html, and a list of phone numbers is
available at http://www.fcc.gov/cgb/dro/trsphonebk.html.

Documentation Accessibility
Our goal is to make Oracle products, services, and supporting documentation accessible
to all users, including users that are disabled. To that end, our documentation includes
features that make information available to users of assistive technology. This
documentation is available in HTML format, and contains markup to facilitate access by
the disabled community. Accessibility standards will continue to evolve over time, and
Oracle is actively engaged with other market-leading technology vendors to address
technical obstacles so that our documentation can be accessible to all of our customers.
For more information, visit the Oracle Accessibility Program Web site at
http://www.oracle.com/accessibility/.

xxi

Accessibility of Code Examples in Documentation


Screen readers may not always correctly read the code examples in this document. The
conventions for writing code require that closing braces should appear on an otherwise
empty line; however, some screen readers may not always read a line of text that
consists solely of a bracket or brace.

Accessibility of Links to External Web Sites in Documentation


This documentation may contain links to Web sites of other companies or organizations
that Oracle does not own or control. Oracle neither evaluates nor makes any
representations regarding the accessibility of these Web sites.

Structure
1 Overview
2 Setting Up Advanced Supply Chain Planning
3 Advanced Supply Chain Planning Business Flows
4 Running Collections
5 Defining Supply Chain Plans
6 Supply Chain Plan Modeling
7 Supply Chain Plan Simulations
8 Supply Chain Plan Optimization
9 Supply Chain Constraint-Based Planning
10 Supply Chain Plan Configure to Order
11 Supply Chain Plan Cross-Instance Planning
12 Supply Chain Plan Business Topics
13 Setting Up Distribution Planning
14 Defining Distribution Plans
15 Running and Analyzing Distribution Plans
16 Managing Distribution Plans
17 Supply Chain Plan Exception Messages
18 Planner Workbench
19 Integrating with Planning and Manufacturing Environments
20 Integrating Production Scheduling
21 Integrating Strategic Network Optimization
22 Reports and Concurrent Processes
A Profile Options
B Flexfields
C Control Files
Glossary

Related Information Sources


This book is included on the Oracle E-Business Suite Documentation Library, which is
supplied in the Release 12.1 Media Pack. You can download soft-copy documentation
as PDF files from the Oracle Technology Network at

xxii

http://www.oracle.com/technology/documentation/. The Oracle E-Business Suite


Release 12.1 Documentation Library contains the latest information, including any
documents that have changed significantly between releases. If substantial changes to
this book are necessary, a revised version will be made available on the "virtual"
documentation library on My Oracle Support (formerly OracleMetaLink).
If this guide refers you to other Oracle E-Business Suite documentation, use only the
latest Release 12.1 versions of those guides.

Integration Repository
The Oracle Integration Repository is a compilation of information about the service
endpoints exposed by the Oracle E-Business Suite of applications. It provides a
complete catalog of Oracle E-Business Suite's business service interfaces. The tool lets
users easily discover and deploy the appropriate business service interface for
integration with any system, application, or business partner.
The Oracle Integration Repository is shipped as part of the E-Business Suite. As your
instance is patched, the repository is automatically updated with content appropriate
for the precise revisions of interfaces in your environment.

Online Documentation
All Oracle E-Business Suite documentation is available online (HTML or PDF).

Online Help - Online help patches (HTML) are available on My Oracle Support.

PDF Documentation - See the Oracle E-Business Suite Documentation Library for
current PDF documentation for your product with each release. The Oracle
E-Business Suite Documentation Library is also available on My Oracle Support and
is updated frequently.

Release Notes - For information about changes in this release, including new
features, known issues, and other details, see the release notes for the relevant
product, available on My Oracle Support.

Oracle Electronic Technical Reference Manual - The Oracle Electronic Technical


Reference Manual (eTRM) contains database diagrams and a detailed description of
database tables, forms, reports, and programs for each Oracle E-Business Suite
product. This information helps you convert data from your existing applications
and integrate Oracle E-Business Suite data with non-Oracle applications, and write
custom reports for Oracle E-Business Suite products. The Oracle eTRM is available
on My Oracle Support.

Oracle Daily Business Intelligence Online Help


This guide is provided as online help only from the BIS application and includes
information about intelligence reports, Discoverer workbooks, and the Performance

xxiii

Management Framework. It describes a reporting framework that senior managers and


executives can use to see a daily summary of their businesses. Supply chain
professionals use Oracle Supply Chain Intelligence to monitor supply chain
performance in the areas of manufacturing and distribution operations (product gross
margin, annualized inventory turns, inventory value), fulfillment (lines shipped, lines
shipped late, value shipped, book-to-ship days, current past due value), shipping (lines
shipped, lines shipped late, value shipped, change in lines shipped, change in lines
shipped late, change in value shipped), and order management (product bookings,
current backlog, book to fulfill ratio, average line value, average discount, return rate).

Related Guides
You should have the following related books on hand. Depending on the requirements
of your particular installation, you may also need additional manuals or guides.

Integrating Oracle Transportation Management with Oracle E-Business Suite


This guide describes how to integrate Oracle Transportation Management with the
Oracle e-Business Suite

Oracle Advanced Planning Command Center User's Guide


This guide describes Oracle Advanced Planning Command Center. It unifies all the
Advanced Planning applications, such as Demand Management, Real-Time Sales and
Operations Planning, Strategic Network Optimization, Advanced Supply Chain
Planning, Distribution Requirements Planning, and Inventory Optimization. It provides
a unified user interface and a single repository for all data. Its flexibility allows users to
access data from external supply chain planning applications and make it available for
reporting and analysis within a unified user interface based on Oracle Business
Intelligence - Enterprise Edition (OBI-EE).

Oracle Bills of Material User's Guide


This guide describes how to create various bills of materials to maximize efficiency,
improve quality and lower cost for the most sophisticated manufacturing
environments. By detailing integrated product structures and processes, flexible
product and process definition, and configuration management, this guide enables you
to manage product details within and across multiple manufacturing sites.

Oracle Business Intelligence System Implementation Guide


This guide provides information about implementing Oracle Business Intelligence (BIS)
in your environment.

xxiv

Oracle Collaborative Planning Implementation and User's Guide


This guide describes the information that you need to understand and use Oracle
Collaborative Planning to communicate, plan, and optimize supply and demand
information for trading partners across the supply chain.

Oracle Complex Maintenance, Repair, and Overhaul User's Guide


This guide describes the information you need to understand and use Oracle Complex
Maintenance, Repair, and Overhaul.

Oracle Configurator Developer User Guide


This guide contains product documentation for the Oracle Configurator Developer user,
including an appendix of information about Oracle Configurator runtime user interface
behavior. It describes how to build a configuration model by adding Model structure,
defining rules, and creating a UI.

Oracle Configurator Modeling Guide


This guide contains important suggestions and best practices for designing a Model for
optimal performance in a runtime Oracle Configurator.

Oracle Cost Management User's Guide


This guide describes the information you need to understand and use Oracle Cost
Management.

Oracle Demand Planning User's Guide


This guide describes how to use Oracle Demand Planning, an Internet-based solution
for creating and managing forecasts.

Oracle Demand Signal Repository User's Guide


Oracle Demand Signal Repository is used by manufacturers to collect detailed retailer
point-of-sale and other demand data, and to analyze the data to identify issues and
opportunities. Typical retail data sources include daily point-of-sale, on-hand
inventory, store orders and receipts, distribution center withdrawals, returns, store
promotions, and sales forecasts.

Oracle Demantra Demand Management User's Guide


This guide describes the information you need to understand and use Oracle Demantra
Demand Management.

xxv

Oracle Demantra Implementation Guide


This guide describes the information you need to implement Oracle Demantra
products.

Oracle Demantra Sales and Operations Planning User's Guide


This guide describes the information you need to understand and use Oracle Demantra
Sales and Operations Planning.

Oracle Demantra User's Guide


This guide describes the foundation information you need to understand and use
Oracle Demantra products.

Oracle Enterprise Asset Management User's Guide


This guide describes the information you need to understand and use Oracle Enterprise
Asset Management to plan, schedule, and track the costs of asset maintenance.

Oracle Flow Manufacturing User's Guide


This guide describes how to use Oracle's Flow Manufacturing functionality to support
the processes of flow manufacturing. It describes design features of demand
management, line design and balancing, and Kanban planning. It also describes
production features of line scheduling, production, and running Kanban.

Oracle Global Order Promising Implementation and User's Guide


This guide describes how to use Oracle Global Order Promising for sophisticated, fast,
accurate, and flexible order promising.

Oracle Inventory Optimization User's Guide


This guide describes the comprehensive Internet-based inventory planning solution that
enables you to determine when and where to hold your inventories across the supply
chain to achieve the desired customer service levels.

Oracle Inventory User's Guide


This guide describes how to define items and item information, perform receiving and
inventory transactions, maintain cost control, plan items, perform cycle counting and
physical inventories, and set up Oracle Inventory.

xxvi

Oracle iSupplier Portal User's Guide


This guide describes the information you need to understand and use Oracle iSupplier
Portal.

Oracle Manufacturing APIs and Open Interfaces Manual


This manual contains up-to-date information about integrating with other Oracle
Manufacturing applications and with your other systems. This documentation includes
APIs and open interfaces found in Oracle Manufacturing.

Oracle Manufacturing Operations Center Implementation Guide


Oracle Manufacturing Operations Center enables planners to monitor and improve
plant performance by analyzing plant floor data. It uses manufacturing operations data
to generate reports and monitor production performance in real time.

Oracle Order Management Suite APIs and Open Interfaces Manual


This manual contains up-to-date information about integrating with other Oracle
Manufacturing applications and with your other systems. This documentation includes
Application Programming Interfaces (APIs) and open interfaces found in the Oracle
Order Management Suite.

Oracle Order Management User's Guide


This guide describes the necessary information that you need to use and comprehend
Oracle Order Management.

Oracle Process Manufacturing Implementation Guide


This guide describes the information you need to understand and use Oracle Process
Manufacturing.

Oracle Process Manufacturing Planning User's Guide


This guide describes the information you need to understand and use to integrate
Oracle Process Manufacturing with the Oracle Advanced Planning suite.

Oracle Production Scheduling Implementation Guide


This guide describes how to use Production Scheduling to create detailed finite capacity
and materially constrained optimized production schedules to drive shop floor
operations and material planning.

xxvii

Oracle Project Manufacturing User's Guide


This guide describes the unique set of features that Oracle Project Manufacturing
provides for a project-based manufacturing environment. Oracle Project Manufacturing
can be tightly integrated with Oracle Projects. However, in addition to Oracle Projects
functionality, Oracle Project Manufacturing provides a comprehensive set of new
features to support project sales management, project manufacturing costing, project
manufacturing planning, project manufacturing performance, and project quality
management.

Oracle Project Manufacturing Implementation Manual


This manual describes the setup steps and implementation for Oracle Project
Manufacturing.

Oracle Projects Fundamentals


This guide describes the foundation information you need to understand and use
Oracle Projects.

Oracle Purchasing User's Guide


This guide describes the information that you need to understand and use Oracle
Purchasing.

Oracle Service Parts Planning Implementation and User Guide


Oracle Service Parts Planning is used by repair service operations to ensure that the
right parts are available at the right locations and at the right times, in usable condition.
It allows planners to forecast and manage the distribution of individual parts in the
most efficient manner possible.

Oracle Shipping Execution User's Guide


This guide describes the information you need to understand and use Oracle Shipping
Execution.

Oracle Strategic Network Optimization Implementation Guide


This guide describes how to use Strategic Network Optimization to model and optimize
your supply chain network, from obtaining raw materials through delivering end
products.

xxviii

Oracle Work in Process User's Guide


This guide describes how Oracle Work in Process provides a complete production
management system. Specifically, this guide describes how discrete, repetitive,
assemble-to-order, project, flow, and mixed manufacturing environments are
supported.

Oracle Workflow Developer's Guide


This guide explains how to define new workflow business processes and customize
existing Oracle E-Business Suite-embedded workflow processes. It also describes how
to define and customize business events and event subscriptions.

Do Not Use Database Tools to Modify Oracle E-Business Suite Data


Oracle STRONGLY RECOMMENDS that you never use SQL*Plus, Oracle Data
Browser, database triggers, or any other tool to modify Oracle E-Business Suite data
unless otherwise instructed.
Oracle provides powerful tools you can use to create, store, change, retrieve, and
maintain information in an Oracle database. But if you use Oracle tools such as
SQL*Plus to modify Oracle E-Business Suite data, you risk destroying the integrity of
your data and you lose the ability to audit changes to your data.
Because Oracle E-Business Suite tables are interrelated, any change you make using an
Oracle E-Business Suite form can update many tables at once. But when you modify
Oracle E-Business Suite data using anything other than Oracle E-Business Suite, you
may change a row in one table without making corresponding changes in related tables.
If your tables get out of synchronization with each other, you risk retrieving erroneous
information and you risk unpredictable results throughout Oracle E-Business Suite.
When you use Oracle E-Business Suite to modify your data, Oracle E-Business Suite
automatically checks that your changes are valid. Oracle E-Business Suite also keeps
track of who changes information. If you enter information into database tables using
database tools, you may store invalid information. You also lose the ability to track who
has changed your information because SQL*Plus and other database tools do not keep a
record of changes.

xxix

1
Overview
This chapter covers the following topics:

Oracle Advanced Planning Suite

Oracle Advanced Supply Chain Planning

Distribution Planning

Oracle Advanced Planning Suite


The Oracle Advanced Planning suite includes the following products:

Oracle Advanced Supply Chain Planning (ASCP)

Oracle Collaborative Planning

Oracle Demand Planning

Oracle Global Order Promising

Oracle Inventory Optimization

Oracle Manufacturing Scheduling

Oracle Production Scheduling

Oracle Strategic Network Optimization

This document covers Oracle Advanced Supply Chain Planning.

Oracle Advanced Supply Chain Planning


Oracle Advanced Supply Chain Planning (ASCP) is a comprehensive, Internet-based
planning solution that decides when and where supplies (for example, inventory,
purchase orders and work orders) should be deployed within an extended supply

Overview 1-1

chain. This is the supply planning function. Oracle ASCP addresses the following key
supply planning issues:

How do I plan my supply chain in the least amount of time possible?

How do I minimize the number of plans and iterations?

How do I plan my entire supply chain?

How do I involve my trading partners?

How can I access my plan from anywhere?

How do I keep improving my plans?

How can I plan all manufacturing methods?

The key capabilities of Oracle ASCP are:

Holistic Optimization, Planning, and Scheduling. Oracle ASCP can plan all supply
chain facilities simultaneously. Short-term detailed scheduling and long-term
aggregate planning are supported within a single plan. This single plan also
supports multiple manufacturing methods, including discrete, flow, project, and
process manufacturing.

Finite Capacity Planning and Scheduling. Oracle ASCP generates feasible supply
chain plans that consider both resource and material constraints.

Optimization. Users can easily configure Oracle ASCP to optimize specific business
criteria. No programming is necessary to access Oracle ASCP's powerful
mathematical optimization capabilities.

Backward Compatibility. Oracle ASCP's component architecture allow it to be


deployed against any version of Oracle transaction systems.

Workflow-Driven Exception Messaging. Oracle ASCP's exception messages alert


planners to critical issues across the extended supply chain. Workflows that drive
these exceptions route data to and feedback from trading partners as required, thus
effectively involving them in the supply chain planning process.

Global Accessibility. Oracle ASCP's database-centric architecture stores plan data in


a central planning server database. These data are accessible from anywhere via a
simple browser. It is possible for multiple planners to simultaneously access data
from a single plan.

Integrated Planning and Execution. Oracle ASCP's Advanced Planner Workbench


user interface not only displays plan results, but also allows planners to execute
planning recommendations. Planners do not have to move to the transaction system

1-2 Oracle Advanced Supply Chain Planning Implementation and User's Guide

to perform plan execution.

Simulation Capability. Oracle ASCP allows many types of changes to supply,


demand, plan options, and resource profiles to simulate changing business
conditions. You can generate a plan considering all the changes that have been
entered via the Planner's Workbench. Unlimited numbers of scenarios can be
simulated and compared using online planning, copy plans, and exceptions.
Examples of the types of changes are firming, changing sources, modifying
quantities and dates, modifying priorities, modifying resource availability,
modifying supplier capacity, and modifying objective weights.

Distribution Planning
Businesses with multi-level supply chains need to fulfill demands from downstream
distribution locations and customers from supply plans for their manufacturing and
stocking locations. The rules that govern this distribution are different depending on
whether the supply is unconstrained or constrained. The distribution planning process
is independent of the supply planning process at each source locations.
This process includes generating a:

Detailed short term (daily) plan: A movement plan for each lane of the distribution
network

Longer term, higher level material distribution plan

The constraints impacting these two plans are the same but the level of detail modeled
is quite different.

In both the short and long term, you must have global visibility to inventory
positions in each location in your distribution network (external and internal), fulfill
demand requirements arising at these locations, and be able to react to specific
consumption patterns

In the short term, you must maintain target and maximum inventory levels at each
destination location and safety stock levels at each source location to react to
demand uncertainties. In all cases, make sure that target and safety stock levels
respect maximum levels.

Distribution planning answers the question about where you should deploy inventory
when there is excess at your central locations. As needed, the excess inventory is
pushed outwards to locations closer to the customer.
In addition, you need fair share rules for supply-constrained items. These fair share
rules specify how to cover part of the needs at each of the receiving locations when all
of the needs cannot be covered. This process can also be tightly integrated with
customers via business agreements such as vendor managed inventory and customer
managed inventory and you may model customers and supplier organizations

Overview 1-3

Some of the key constraints that influence distribution planning decisions are :

Distribution rules and fair share allocation rules

Supplier capacity constraints

Inventory investments

Maximum and target inventory levels

Safety stock levels and service level requirements

Intransit lead times

Shipment limits

Shipping, receiving, and transportation calendars

Distribution planning meets these constraints by:

Providing fair share allocation of scarce supplies to competing demands

Modeling multiple inventory levels including maximum, target and safety stock
inventory levels

Rebalancing inventories at regional distribution centers before transferring supplies


from a central distribution center

Consolidating shipments between organizations to improve the utilization of


shipment capacities

Accepting global forecasts and selecting the best facility to meet each demand

Creating the documents for inter-organization transfers

Integrating with Oracle Transportation Planning to provide detailed transportation


planning

Key benefits from using distribution planning can be:

Increased ability to react to tight supply situations, for example, delay of supply
arrival from a supplier or production shortfalls in manufacturing plants with
allocation strategies

Improved customer service levels and reduced overall cost of inventory through
proactive inventory rebalancing

Reduced cost of material movement (shipping cost) through load balancing

1-4 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Replenishments that dynamically follow consumption patterns

Minimized inventory write off (wastage and spoilage)

Improved service levels through fair share allocation

Improved global visibility and enforcement of inventory and distribution policies

Improved distribution planner productivity by using the Distribution Planner


Workbench and by simultaneous release and reschedule of internal sales orders and
internal requisitions

Distribution planning focuses on the end items in distribution environments. As such, it


does not suggest production of more supply nor consider manufacturing capacity and
components. It does consider additional purchased supplies and supplier capacity
models. While it considers kits (light assembly) using Oracle Bills of Material for the
component list, it does not consider assemble-to-order, pick-to-order, and
configure-to-order.
Distribution planning works with other Oracle Advanced Planning suite products that
can be used upstream and downstream of it:

Oracle Demand Planning drives independent demands into distribution plans.

Oracle Advanced Supply Chain Planning manufacturing plans drive supplies into
distribution plans

Oracle Inventory Optimization plans drive time-phased safety-stock information


into distribution plans.

Distribution plans drive Oracle Transportation Planning through the release of


internal purchase requisitions and internal sales orders.

Distribution plans provide a statement of product availability to Oracle Global


Order Promising.

Distribution planning interacts with the Oracle Collaborative Planning flows


Publish order forecast (both for external suppliers and for suppliers modeled as
organizations), Publish supply commits, Receive supplier capacity, and Publish
safety stock levels

Distribution and Manufacturing Plan Relationships


If you are a distribution company, you can plan your business using distribution
planning only.
If you are a manufacturing and distribution company, you can combine manufacturing
plans and distribution plans to plan your enterprise. The manufacturing and
distribution plan types are:

Overview 1-5

Master Production Plans (MPP): They typically include your distribution facilities
and not your manufacturing facilities. Use the master production plan to
summarize all of the demands for production in your manufacturing plants.
Typically, independent demand drives this plan and this plan drives the
manufacturing planning and scheduling process.

Master Production Schedules (MPS) and Material Requirements Plans (MRP): They
typically include your manufacturing facilities and not your distribution facilities.
Use the master production schedule and material requirements plan to plan the full
production schedule. Typically, the master production plan drives this plan and
this plan drives the manufacturing execution and the distribution planning. For
manufacturing planning, you can use either a two-level or a single plan planning
approach. The two-level approach uses both the master production schedule and
material requirements plan; the single plan approach uses the material
requirements plan only

Distribution Plans (DRP): They typically include your distribution facilities and not
your manufacturing facilities. Use the distribution plan to schedule transfers with
carrier recommendations that move finished goods across the warehouse network,
outwards from the manufacturing plants through the supply chain. Typically, a
supply schedule drives this plan and this plan drives the distribution execution. A
supply schedule is a master production plan, a master production schedule, or a
material requirements plan.

Planning Process Flows for Business Types


Different businesses use different distribution and manufacturing process flows. Here
are some sample process flows for different business types.
Distributor and Retailer
Buys product for resale through a distribution network. No manufacturing capabilities,
although light kitting may be done. Vendor managed inventories may be located at
customer sites. Oracle recommends a single distribution plan.

1-6 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Manufacturer
Manufacturer owning a network of distribution centers. The network may also include
vendor managed inventories located at customer sites. Oracle recommends:

A constrained master production plan that includes all manufacturing facilities and
all planned items. Drive this plan with global and local forecasts. If you need to
capture both sales orders and forecasts, you may need to include distribution
facilities; however, the master production plan does not plan these facilities. At
your option, you could use a material requirements plan for C-level items

A distribution plan that includes all distribution facilities and that uses the master
production plan as a demand schedule. The supplies in the master production plan
constrain the distribution plan. The distribution plan does not create new supplies
in the organizations planned by the master production plan. Only list the master
production plan as a supply schedule for organizations that have incoming
supplies.

Use the distribution plan to provide a statement of unconstrained demand to the


constrained master production plan.

Multi-Plant or Complex Product Manufacturer: Manufacturer owning a network of


distribution centers. The network may also include vendor managed inventories located
at customer sites. Manufacturer using two-level scheduling planning approach. This
diagram shows a planning business flow for this business type.

Overview 1-7

1-8 Oracle Advanced Supply Chain Planning Implementation and User's Guide

2
Setting Up Advanced Supply Chain Planning
This chapter covers the following topics:

Setup Overview

Hardware Configuration

Setup Flowchart

Setup Steps for the Source

Setup Steps for the Destination

Setup Overview
This section describes setup steps for Oracle Advanced Supply Chain Planning.
Set up for Oracle Demand Planning and Oracle Global Order Promising is briefly
covered for the sake of completeness, but is described fully in their respective
installation instructions.
The online help keys for Oracle Advanced Supply Chain Planning are:

Node Application: MSC

Node Key: GATPTOP_ASCP

Parent Application: SUPPLY

Parent Key: SUPPLY

Hardware Configuration
The first step in the setup process is to decide on the overall hardware configuration.
Oracle Advanced Planning Suite has a component architecture that separates the
transaction data and associated processing (for example, inventory receipts and order

Setting Up Advanced Supply Chain Planning 2-1

entry) in a source instance from the planning calculations done in a destination


instance. This allows planning calculations to be done on a different physical machine
than the machine that performs transactions and results in better system response. It
also allows planning calculations (demand planning, inventory planning, supply
planning and order promising) to be applied simultaneously to information from across
multiple source instances, which is useful when transaction information for a global
supply chain is spread across multiple instances. Oracle Demand Planning also uses a
third instance, an OLAP Analytic Workspace (AW) database, to hold data while
multidimensional manipulation of demand data occurs.
The source can be any ERP system, but out-of-the-box integration to the Oracle
Advanced Planning Suite destination instance (planning server) exists in some cases but
not in all cases.
Both source and destination database instances must be on the same major release of the
Oracle database; see Setup Flowchart, page 2-4.

One-Machine Implementation
For small implementations, source, destination, and Express can reside on the same
machine and be in the same instance. The following figure illustrates this configuration.
Note: ASCP means Advanced Supply Chain Planning and DP means

Demand Planning.

Two-Machine Implementation
For larger implementations where system throughput is more important, the various
instances can be deployed on separate machines. A two-machine deployment

2-2 Oracle Advanced Supply Chain Planning Implementation and User's Guide

configuration is appropriate when the size of the demand planning data is relatively
small. The following figure illustrates this configuration.

Three-Machine Implementation
A three-machine deployment allows for the manipulation of high-dimensionality,
large-scale demand planning data to occur on a machine separate from the planning
calculations done on the planning server. The following figure illustrates this
configuration.

Four-Machine Implementation
The Advanced Supply Chain Planning concurrent manager may also be deployed on a
separate machine. This creates even greater system performance. The following figure
illustrates the four-machine implementation.

Setting Up Advanced Supply Chain Planning 2-3

In all deployment configurations, a collection process brings data from the EBS Source
tables to the APS Destination tables. A build process brings data form the APS
Destination tables to the OLAP Analytic Workspace (AW) for Demand Planning.
Finally, a publish process moves data from the AW to the APS Destination tables to be
used for planning and can also publish data back to the EBS Source instance.
Global Order Promising and Inventory Optimization planning calculations are also
performed on the planning server.

Setup Flowchart
Set up for Oracle Advanced Planning Suite consists of steps for the EBS Source instance,
steps for the APS Destination instance, and steps for Express.
In Oracle Advanced Planning where you have a distributed installation with separate
EBS Source and Planning Server (APS Destination), we support disparate database
releases in all supported Oracle RDBMS releases. For instance, you could have an
11.5.10 EBS Source instance on 10gR2 and your 12.1 APS destination is on 11gR2.s
The following figure is a flowchart illustrating the source and destination setup steps.

2-4 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Source and Destination Instance Setup

Setup Steps for the Source


The setup steps are as follows:
1.

For a Distributed installation, you may have to apply patches on the EBS Source
Instance.
Please reference My Oracle Support Note 746824.1, which describes:

2.

Supported configurations and limitations.

Latest Patches to be applied for Centralized single instance.

Latest available patch to apply to both APS Destination on 12.1 with EBS Source
also on 12.1

Create a database link pointing to the planning server.


A database link must be established on the EBS Source instance that points to the
APS Destination (planning) instances, MRP: ATP Database Link. This database link
will also be used, along with a database link established on the destination instance,
in setting up the instances on the planning server.

3.

Create Advanced Supply Chain Planner responsibilities in the source instance

Setting Up Advanced Supply Chain Planning 2-5

related to the collections process.


The data collection process is discussed in Running Collections, page 4-1.
Source Instance Prior to Release 12.1
You must assign this Advanced Supply Chain Planner Responsibility with the
specifications listed below to the User who will launch Collections and Release
from the workbench:

Responsibility Name: Advanced Supply Chain Planner

Application: Advanced Supply Chain Planning

Description: Used for running Refresh Collection Snapshots

Menu: MSC_TOP_4.0

Data Group Name: Standard

Application: Advanced Supply Chain Planning

Request Group: All MSC Reports

Application: Advanced Supply Chain Planning

Oracle Advanced Supply Chain Planning uses this responsibility to run the
concurrent program Refresh Snapshot during all data collection runs.
Warning: If you create custom responsibilities for your users on the

APS Destination to launch Data Collection or Release planned


orders from the Planner Workbench, then you must also define
those responsibilities on the EBS Source instance. When creating
those responsibilities, the following fields must match exactly or
the Release process will fail: Responsibility Name, Application,
Responsibility Key, and Description.
For other fields, you should use the same fields used for Advanced
Supply Chain Planner. The user will not use this responsibility for
any data processing. It must exist only for processes launched on
the APS destination which must have this information on the EBS
Source to complete processing successfully.

Source Instance At Release 12.1 or Later


You must assign this Advanced Supply Chain Planner Responsibility, with the
specifications listed below, to the User who will launch Collections and Release
from the workbench:

2-6 Oracle Advanced Supply Chain Planning Implementation and User's Guide

4.

First Responsibility Name: APS Collections

Application: Advanced Supply Chain Planning

Description: APS Collections Responsibility

Menu: MSC_COLL_REL_MENU

Data Group Name: Standard

Application: Advanced Supply Chain Planning

Request Group: All MSC Reports

Application: Advanced Supply Chain Planning

Assign the responsibility to user names in the source instance that are
authorized to run the APS collection processes.

Second Responsibility Name: APS Release

Application: Advanced Supply Chain Planning

Description: APS Collections & Release

Menu: MSC_COLL_REL_MENU

Data Group Name: Standard

Application: Advanced Supply Chain Planning

Request Group: All MSC Reports

Application: Advanced Supply Chain Planning

Assign the responsibility to user names in the source instance that are
authorized to run the APS release processes.

The Create Planning Flexfields concurrent program creates new segment definitions
in existing descriptive flexfields to hold data that may be required for constrained
and/or optimized planning. The program also populates profile values with the
value corresponding to the descriptive flexfield attribute number for each attribute
(planning parameter) created. The collections process uses the profile values for the
flexfield attribute to collect any values for entities, for example, items and bills of
material, when you populates them in the source instance.
The table below shows the descriptive flexfield attributes that are required, the
name of the attributes that are created, the tables in which the data resides, and the

Setting Up Advanced Supply Chain Planning 2-7

profile options that correspond to each attribute.


Descriptive
Flexfield Names

Parameter Name

Base Table Name

Profile Option
Name

Items

Late Demands
Penalty (Item)

MTL_SYSTEM_ITE
MS

MSO: Penalty Cost


Factor for Late Item
Demands Flexfield
Attribute

Items

Material
Over-Capacity
Penalty (Item)

MTL_SYSTEM_ITE
MS

MSO: Penalty Cost


Factor for Exceeding
Item Material
Capacity Flexfield
Attribute

Organization
Parameters

Late Demands
Penalty (Org)

MTL_PARAMETER
S

MSO: Penalty Cost


Factor for Late
Demands
(Organization)
flexfield attribute

Organization
Parameters

Material
Over-Capacity
Penalty (Org)

MTL_PARAMETER
S

MSO: Penalty cost


factor for exceeding
material capacity
(Organization)
flexfield

Organization
Parameters

Resource
Over-Capacity
Penalty (Org)

MTL_PARAMETER
S

MSO: Penalty cost


factor for exceeding
resource capacity
(Organization)
flexfield

Organization
Parameters

Transport
Over-Capacity
Penalty (Org)

MTL_PARAMETER
S

MSO: Penalty cost


factor for exceeding
transportation
capacity
(Organization)

Department
Resource
Information

Aggregate
Resources

BOM_DEPARTMEN
T _RESOURCES

MSC: Aggregate
Resource Name
Flexfield Attribute

(In flexfield form


and report
parameter)

2-8 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Descriptive
Flexfield Names

Parameter Name

Base Table Name

Profile Option
Name

Department
Resource
Information

Resource
Over-Capacity
Penalty (Resource)

BOM_DEPARTMEN
T _RESOURCES

MSO: Penalty cost


factor for exceeding
resource capacity
(Resource) flexfield

Attribute

Material
Over-Capacity
Penalty (Supplier)

PO_ASL_ATTRIBUT
ES

MSO: Penalty Cost


Factor for Exceeding
Material Capacity
Flexfield Attribute

Substitute
Component
Information

Substitute Items
Priority

BOM_SUBSTITUTE
_ COMPONENT

MSC: Priority for


Substitute Items
Flexfield Attribute

MTL Interorg ship


methods

Transport
Over-Capacity
Penalty (Ship
Method)

MTL_INTERORG_S
HIP _METHOD

MSO: Penalty cost


factor for exceeding
transportation
capacity flexfield
attribute

Bill of Material
Information

BOM/Routing Cost

BOM_BILL_OF_MA
TERIALS

MSC: Cost of Using


a BOM/ Routing
Flexfield Attribute

MRP Forecast Dates

Late Forecasts

MRP_FORECAST_D
ATES

MSO: Penalty cost


factor for late
forecasts

Additional Line
Information

Late Sales Order


Penalty

SO_LINES

MSO: Penalty cost


factor for late sales
orders

Production Line

Resource Group
(Line)

WIP_LINES

MSC: Resource
Group for a Line
Flexfield Attribute

(Purchasing)

(In flexfield form


and report
parameter)

Launch the Create Planning Flexfields report from the newly created Advanced
Supply Chain Planner responsibility. The parameters that must be set for the report
are the attributes that you wish to utilize for the new flexfield definitions. The list of
values for each parameter lists only the available attributes in the subject

Setting Up Advanced Supply Chain Planning 2-9

descriptive flexfield.
Note: Keep track of the attribute number that you select for each

flexfield segment. You will need to verify that each corresponding


profile option was populated with the correct attribute number
when the process completes.

After submitting the program, eleven additional processes should be spawned.


These jobs are compiling the descriptive flexfield views.
Check that the profile values corresponding to each flexfield attribute were
populated with the correct attribute number. Some profile values may retain the
value of unassigned after the Create Planning Flexfield program completed. You
must change any unassigned profiles to the attribute number corresponding to the
flexfield attribute where the new segment was defined.
Set up source data with BOMs, resources, routings, supplier data, flexfields,
purchasing information, item masters, Oracle BIS targets, and any other data
required by your plans.
5.

Set profile values.


If Global Order Promising is going to be utilized, the following two additional
profile options must be set.
The MRP: ATP Database Link profile option must be set with the database link. The
profile value is the name of the database link that resides on the source and points
to the destination. There is no validation on this profile value. If Global Order
Promising is not utilized, this need not be set.

6.

Execute the Refresh Snapshot concurrent program.


The Refresh Snapshot process must be run on the source. This concurrent program
is available in the Advanced Supply Chain Planner responsibility created earlier.
The process has no parameters to be set at run time. Verify that the process
completes without error.

Setup Steps for the Destination


The setup steps are as follows:
1.

Install the destination instance patches.


The patches can be found on My Oracle Support in Note 746824.1.

2.

For a distributed installation, create a database link pointing to each source.


These links will be needed when defining instances later on in this setup procedure.

2-10 Oracle Advanced Supply Chain Planning Implementation and User's Guide

3.

Define the source instances to be collected from.


The define instances setup establishes the means of communication between the
source and destination instances. It also specifies the organizations in the source
database for which data will be pulled.
In a distributed installation where EBS Source instance is release 12.1, you must
have the responsibility APS COLLECTIONS on the source instance to run
collections and APS RELEASE on the source instance to release planned orders.
These responsibilities are seeded on the source instances. For all collection profiles
on source instances at the responsibility level, set them to responsibility APS
COLLECTIONS. For all release profiles on source instances at the responsibility
level, set them to responsibility APS RELEASE.

4.

In Advanced Planning Administrator, choose Setup > Instances. Do not access this
form while the collections process is running; it locks a table that the collections
process needs to complete successfully.
The Application Instances window appears.

5.

Enter each of the Application instances for which you would like the Planning
Server to plan.

6.

Complete the fields and flags in the Application Instances window as shown in the
table below.
Note: You are only required to set up Applications Instances before

the first time you perform data collection.

Field/Flag

Description

Instance Code

This is a user-defined three character short


form for the instance to be planned. It
appears in front organization names and
other designators. For example, if two
transaction instances TA1 and TA2 are to be
planned, and both instances have an
internal organization named M1, ASCP will
display TA1's organization as TA1:M1 and
TA2's organization and TA2:M1.

Setting Up Advanced Supply Chain Planning 2-11

Field/Flag

Description

Instance Type

The valid values here are Discrete, Process,


Discrete and Process. This controls whether
discrete manufacturing data or process
manufacturing data (or both) are collected
from the transaction instance to the planner
server for planning. Legacy is used when
collecting from the applications other than
E-Business Suite (EBS) application.

Version

The Oracle Application version of the


transaction instance.

Application Database Link

Only used where in a Distributed


Installation where EBS Source Instance on a
separate server, then define a link to
connect the EBS Source instance to the APS
Destination instance. This link is
determined by the database administrator.
This database link is defined on the EBS
Source transaction instance and points to
the APD Destination planning server. This
link is used to publish releases from the
ASCP back to the transaction instance as
purchase orders or work orders.
A link to connect the Applications
database(s) to Oracle ASCP. This link is
determined by the database administrator.
This database link is defined on the
transaction instance and points to the
planning server. This link is used to publish
releases from the ASCP back to the
transaction instance as purchase orders or
work orders.

2-12 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Field/Flag

Description

Planning Database Link

Only used where in a Distributed


Installation where EBS Source Instance on a
separate server, then define a link to
connect the APS Destination instance to the
EBS Source instance. This link is determined
by the database administrator. This
database link is defined on the APS
Destination server and points to the EBS
Source transaction server. This link is used
to find and collect the EBS Source
transaction data to be collected for
planning.
A link to connect Oracle ASCP to the
Applications database(s). This link is
determined by the database administrator.
This link is defined on the planning server
and points to the transaction instance. This
link is used to positively locate the source of
the transaction data to be planned.

7.

Enable Flag

Select this option to enable the collection


process.

GMT Difference

The difference between planning server


time zone and GMT.

Assignment Set

Optionally, enter the default assignment set


for this instance. The assignment is used to
resolve sourcing for order promising
inquiries.

Enter the organizations on each of the instances from which to collect the Planning
data and plan for on the Planning Server by clicking Organizations.
The Organizations window appears.

8.

Select the organizations for a particular instance. Be sure to select the master
organization.

9.

Close the Organization window.

10. Save the Instance Definition setup.

Setting Up Advanced Supply Chain Planning 2-13

3
Advanced Supply Chain Planning Business
Flows
This chapter covers the following topics:

Business Flows

Planning Cycle

Specify Sources of Demand

Run Collections

Create a Plan

Launch the Plan

Review Key Performance Indicators (KPIs)

Review Exceptions

Review Workflow Notifications

View Pegged Supply and Demand

Modify the Plan Environment

Run Net Change

Release or Firm Orders

Business Flows
This section describes the flows of information between the components of the Oracle
Advanced Planning Suite and provides an overview of how these components are to be
used together in order to accomplish several key business flows.
Topics covered in this section include the following:

APS Information Flows

Advanced Supply Chain Planning Business Flows 3-1

The Demand-to-Make / Demand-to-Buy Business Flow

The Inquiry-to-Order Business Flow

APS Information Flows


The major information flows between the components of the Oracle Advanced Planning
Suite and the rest of Oracle Applications are shown in the figure below.
APS Information Flow

The Demand-to-Make / Demand-to-Buy Business Flow


The demand-to-make /demand-to-buy business flow begins with the establishment of
independent demands that will drive the activities of the supply chain.
On the basis of sales history from Oracle Order Management, Oracle Demand Planning
generates statistical demand forecasts. After adjustment by planners, these forecasts and

3-2 Oracle Advanced Supply Chain Planning Implementation and User's Guide

their variability as estimated by Oracle Demand Planning are then input into Oracle
Inventory Optimization.
Using user-supplied information about the variability of this forecast demand and the
variability of supplier lead-times, Oracle Inventory Optimization generates an optimal
time-phased safety stock plan.
Oracle Advanced Supply Chain Planning (hereafter, Oracle ASCP) considers three
streams of independent demand: the safety stock planned demand from Oracle
Inventory Optimization, forecasts from Oracle Demand Planning, and sales order
demand from Oracle Order Management. Oracle ASCP outputs a time-phased supply
plan (planned orders) that can then be released directly to the appropriate execution
systems: Oracle Purchasing, Oracle Work in Process (for discrete manufacturing),
Oracle Process Manufacturing, Oracle Flow Manufacturing, Oracle Project
Manufacturing, or Oracle Shop Floor Management (for semiconductor manufacturing).

The Inquiry-to-Order Business Flow


The demand/supply picture output by Oracle ASCP serves as the basis for the order
promising results calculated by Oracle Global Order Promising. Oracle Global Order
Promising can be called either from a customer-facing order capture application such as
a web store or from Oracle Order Management.
In the inquiry-to-order business flow, an inquiry for a potential order is sent from
Oracle Order Management to Oracle Global Order Promising. The fulfillment date
returned by Global Order Promising, if later than the original request date, is populated
as the new request date of the order. This request date validation process is called
scheduling. Once an order is successfully scheduled, then it can be booked and made
visible to Oracle ASCP for supply planning purposes.

Planning Cycle
This section describes an end-to-end planning flow that a planner might perform
during the course of a planning cycle. The flow demonstrates the key features of Oracle
ASCP that a typical planner would use in the course of their work.
The general flow that occurs during a planning cycle is shown in the figure below.

Advanced Supply Chain Planning Business Flows 3-3

A Day in the Life of a Planner

Specify Sources of Demand


You can drive the plan with:

Sales order demand

Forecast demand

A combination: In this case, the sales order demand reduces (consumes) the forecast
demand to avoid over-demanding.

The forecast demand comes from:

Oracle Master Scheduling/MRP on the source instances.

Oracle Demand Planning

Oracle Demantra

Your own system

Demand from Oracle Master Scheduling/MRP


Create a new or use an existing master demand schedule
Use the master demand schedule source list to associate individual forecasts with your
MDS
Load the adjusted (unconstrained) forecasts into a master demand schedule. You can
load individual forecasts, for example, for customers and sales regions, into a single
master demand schedule and plan them all at once.
See Oracle Master Scheduling/MRP User's Guide .
Run collections.
Demand from Oracle Demand Planning
You do not have to run collections.

3-4 Oracle Advanced Supply Chain Planning Implementation and User's Guide

See Oracle Demand Planning Implementation and User's Guide


Forecast Demand from Oracle Demantra
You use an interface process to move the forecasts to Oracle Advanced Supply Chain
Planning
See Oracle Demantra Demand Management User's Guide.
Demand from Your Own System
See Overview of Running Collections, page 4-1. You may use the legacy collections
process

Run Collections
Run collections to bring planning data from the source instance to the planning server,
where the data will be accessible to Oracle ASCP. See 'Running Collections, page 4-1
for more information.

Create a Plan
After an MDS has been defined, a Production, Manufacturing, or Distribution
plan/schedule can be created.

To create a plan
1.

Choose Supply Chain Plan > Names to create a new plan/schedule or modify an
existing plan/schedule.

2.

Select Plan Options to specify plan options.

3.

Save your work.


See 'Defining Plans, page 5-1 for more information.

Launch the Plan


After you have created your MRP, MPS, or MPP plan/schedule and saved it, choose the
plan from [Production, Manufacturing, or Distribution Plan] > Names and select
Launch Plan.
You can view the run status of your plan by choosing Other > Requests.

Review Key Performance Indicators (KPIs)


Once your new plan has completed running, you can evaluate the performance of the
plan by comparing it to Key Performance Indicators (KPIs). Evaluating a plan based on

Advanced Supply Chain Planning Business Flows 3-5

its impact to KPIs is a good way to see the high level impact of the plan without doing
offline analysis and looking at plan details to see which demand is fulfilled on time and
which is not.
The Key Indicators compare actual plan values to target values defined in the Target
Repository. Evaluating plans against KPIs lets you select the plan which best meets
organizational objectives that you have defined.
You can drill down to the trend over time using the right-mouse menu.

To review KPIs for a plan


1.

Navigate to the Planner Workbench.

2.

Choose either the Organizations tab or the Items tab in the left pane.

3.

Select the Key Performance Indicators tab in the right pane.

4.

In the left panel, select the plan to evaluate or the plans to compare.

5.

View the results on the graphs in the right panel.


SeePlanner Workbench , page 18-1 and Key Performance Indicators , page 12-69
for more information.

Review Exceptions
After you have evaluated your plan(s) based on KPIs, you can evaluate a plan based on
the number and types of exceptions it generates. Reviewing the exceptions generated by
a plan lets you evaluate a plan's performance in more detail than a KPI comparison
provides. For each exception type displayed in the Planner Workbench, you can click
and drill down on an exception to get more detailed information about the nature of the
exception.
Oracle ASCP provides a range of exception messages for all plans. You can easily
manage your plan by displaying only those items and orders that require your
attention, and you can further narrow your search using other criteria such as by buyer
or by line. By saving the exception messages each time you replan simulations, you can
compare different versions of the same plan or analyze the strengths and weaknesses of
a single plan.
For guidelines on evaluating and interpreting the exceptions generated by your plan,
see 'Exception Messages., page 17-1

To review exceptions for a plan


1.

Navigate to the Planner Workbench.

3-6 Oracle Advanced Supply Chain Planning Implementation and User's Guide

2.

Choose the Organizations or Items tab in the Navigator and select the plan(s) for
which you want to view exceptions.

3.

Select [right-click] > Exceptions > Details. Exceptions are displayed by exception
type on the top portion of the window. Exception counts can be viewed graphically
at the bottom of the window.

4.

Double click on an exception to drill down to detail.


Refer to 'Exception Messages, page 17-1 for more information.

Review Workflow Notifications


Oracle ASCP's powerful collaboration features enable you to automate and streamline
your interactions with customers and suppliers.
You can automate the processing of exceptions which lets you take corrective action
more quickly and efficiently, driving overhead costs out of your process.
You can define the process that a Workflow Notification should follow which includes
the routing for the exception notifications, actions available to the recipient of the
notifications, and the approval steps. The messages can be viewed either in
Applications (see Review Exceptions, page 3-6) or via E-mail. Certain response actions
may be required.
This table shows the standard workflow processes which generate various types of
exceptions.
Process

Exception Types

Item Workflow

Item is over committed

Item has a shortage

Item has excess inventory

Items with expired lots

Past due forecast

Late supply pegged to a forecast

Items below safety stock

Advanced Supply Chain Planning Business Flows 3-7

Process

Exception Types

Rescheduling Workflow

Item has orders to be rescheduled in

Item has orders to be rescheduled out

Item has orders to be cancelled

Item has orders with compression days

Item has past due orders

Past due sales orders

Late supply pegged to a sales order

Items with shortage in a project

Items with excess in a project

Items allocated across projects

Material constraint (supplier capacity


constraint)

Sales Order Workflow

Project Workflow

Material Workflow

See the Oracle Workflow Guide for more information on creating notifications and
building new workflows.

View Pegged Supply and Demand


You can easily analyze the impact of changing a supply or demand order at any level of
your bill of material using the powerful graphical pegging feature. Full pegging traces
supply information for an item to its corresponding end demand details. Full pegging
can also link a demand order to all corresponding supply. You can trace a purchased
item or subassembly shortage to the sales order that would be affected. You can use this
information to prioritize critical material and capacity resources.
To use graphical pegging you must select Pegging in the Plan Options window. You
must also have the Pegging item attribute (in Oracle Inventory) set to one of the
pegging options.
For more information on pegging, see 'Supply/Demand Window, page 18-63. Also,
please refer to Item Attribute Controls in the Oracle Inventory User's Guide for more

3-8 Oracle Advanced Supply Chain Planning Implementation and User's Guide

information.

Modify the Plan Environment


Modify Objectives
If you are unsatisfied with the results of your plan, you may wish to change your
optimization objectives to improve the plan's performance against KPIs or reduce the
number of exceptions.
Available Supply Chain Optimization objectives are:

Maximize Inventory Turns

Maximize Plan Profit

Maximize On-time Delivery

To run an optimized plan


Choose Supply Chain Plan > Options > Optimization tab to check the Optimization
check box and adjust optimization objectives or associated penalty costs.
Once you have changed objectives, you can run a new, separate plan, or you can run a
simulation in net change mode to view only the differences between the baseline plan
and the simulated plan.
See Overview of Optimization, page 8-1 and Overview of Simulations, page 7-1 for
additional information.
Alternatively, you may evaluate your plan or check feasibility based on available
material and resources by running an unconstrained plan.

To run an unconstrained plan


1.

Choose Supply Chain Plan > Options.

2.

Choose the Constraints tab and check Constrained Plan and Enforce Demand Due
Dates.

3.

Select No for the material and resource constraint settings.

4.

In the Optimization tab, uncheck Optimize.


Once you have made the change you can run a new, separate plan, or you can run a
simulation in net change model to view only the differences between the baseline
plan and the simulated plan.

Advanced Supply Chain Planning Business Flows 3-9

See 'Overview of Optimization, page 8-1 and 'Overview of Simulations, page 7-1
for additional information.

Modify Supply/Demand
After you have run additional plans or simulations based on changes to your
optimization objectives, you may still be unsatisfied with the results of your plans.
At this point, you may wish to consider the impact to changing demand and supply
levels. You can quickly and easily simulate the impact of changes in inventory,
purchase order schedules, and product demand. Changes to demand can be performed
directly in your MDS or to individual forecasts associated with your MDS. Changes to
supply may consist of changes to material availability (for example, supplier capacity)
or to resource availability. You can make changes to either capacity or materials and see
the effects of these changes on your plan.

To modify demand/supply
1.

Navigate to the Planner Workbench.

2.

Choose Tools > Supply/Demand.

3.

Select the Supply/Demand you want to change from the list of values.

4.

Make the desired changes and close the window.

Modify Resources
To increase available supply, you may wish to modify resource availability.
There are a number of ways in which to modify resources:

Add additional production resources (for example, add shifts).

Define alternate resources available for producing particular items.

Change the resource consumption for an item (for example, change the amount of
an item that can be produced in a given amount of time).

To modify resources
1.

Navigate to the Planner Workbench.

2.

Choose Tools > Resources.

3.

Make the desired changes and close the window.

3-10 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Modify Supplier Parameters


At this point you might choose to modify supply parameters such as Supplier Capacity,
Supplier Order Modifier, and Supplier Tolerance Fence. For more information see
Supply Chain Modeling., page 6-1

Run Net Change


After you have changed optimization objectives, demand, supply or resources, you can
run simulated plans in net change mode to view only the differences of the simulated
plan compared to a baseline plan.
Net change is used for changes to:

Item supply and demand, resource availability

Your objectives

Demand priority rules

Sourcing

BOM/Routing effectivity

See Running Net Change Replan Simulations , page 7-4for more information.

Review a Constrained Forecast that Results from Net Change Planning


The forecast or MDS that is loaded into a Supply Chain Plan is generally a prediction of
total customer demand, regardless of your company's ability to produce the demand.
After a Supply Chain Plan has been run based on an unconstrained forecast/MDS as an
input, the resulting plan that has been constrained by material and resource availability
is a demand plan constrained by production capabilities.
The easiest way to view the differences between an unconstrained demand plan and a
constrained demand plan is to view the exceptions that occur after the Supply Chain
Plan is run with material and resource constraints set to Yes in plan options.
The exception message Late forecast for customer demand will show all demand that
could not be met due to material and resource limitations.
An alternate way to compare an unconstrained demand plan to a constrained plan is to
run your Supply Chain Plan once with material and resource constraints set to No in
plan options and run a second plan with material and resource constraints set to Yes.
The two plans can then be compared side by side via KPI comparisons or exception
comparisons.

Advanced Supply Chain Planning Business Flows 3-11

Release or Firm Orders


To release or firm orders
1.

From the Planner Workbench, choose Tools > Supply/Demand.

2.

In the Order tab, choose an organization and an item then choose to release or firm
orders for that organization or item.
You can also redefine release properties for the organization or item.
.

3-12 Oracle Advanced Supply Chain Planning Implementation and User's Guide

4
Running Collections
This chapter covers the following topics:

Overview of Running Collections

Definitions

Collection Strategy

Architecture

Collection Methods

Running Standard Collections

Data Changes That Can Be Collected in Net Change Mode

Continuous Collections

Legacy Collection

Organization Specific Collections

Overview of Running Collections


Oracle ASCP has a component architecture that allows a single instance of Oracle ASCP
to plan one or more transaction instances. The transaction instances can be a mixture of
releases. The Oracle ASCP planning instance (referred to as the planning server) can sit
on the same instance as one of the transaction instances, or be a separate instance
altogether. In either case (even if the planning server shares an instance with the
transaction instance to be planned), data to be planned is brought from the transaction
instance(s) to the planning server via a process called Collection.
This section describes the architecture used in the collection of planning data from
multiple operational sources into Oracle ASCP. These sources could be different
versions/instances of Oracle Applications or other legacy systems. Oracle ASCP uses a
data store based on the planning data model that is exposed through interface tables.
The data is pulled from the designated data sources into its data store; Oracle ASCP
Collections are responsible for synchronization as changes are made to the data sources.

Running Collections 4-1

The configurability of the collections is enabled through a pull program based on AOL
concurrent program architecture. Thus, for example, different business objects can be
collected at different frequencies. Supplies and demands, which change frequently, can
be collected frequently. Routings and resources, which change relatively less often, can
be collected less frequently.
The data collection process consists of the Data Pull and the Operational Data Store
(ODS) Load. The collection process lets you collect across several Oracle Application
versions. It supports several configurations. The two types of collections process are
standard and continuous.

Standard collections process: Using the standard collections process, you can
manually run three types of collection methods including a complete refresh, a net
change refresh, or a targeted refresh on specific business entities.

Continuous collections process: The continuous collections process is an automated


process of data collection that efficiently synchronizes the data on the planning
server by looking up the sources. If you opt for continuous collections, the system
automatically determine the type of collection that needs to be run on entities
selected by you. The continuous collections process collects data from the sources
with the least user intervention. The Continuous Collections concurrent program
performs continuous collections.

Collections Data Notes


Calendar: Oracle recommends that you load calendars separate from all other entities
and before all other entities. When you collect all other entities, set Calendar selection to
No..
Currency: Currencies collected from Oracle Order Management and Oracle Purchasing
are posted in functional currency even if their source is in transactional currency.
Currency Conversion Rates: Collect currency and currency conversion rates for a past,
current and future period from the source in order to support displaying the cost in
reporting currency. The default value is No. Currency conversion rates are collected
only:

If profile option MSC: Planning Hub Currency Code is Yes

For standard collections

See profile options:

MSC: Currency Conversion Type

MSC: Planning Hub Currency Code

MSC: History Days for Currency Conversion

4-2 Oracle Advanced Supply Chain Planning Implementation and User's Guide

MSC: Future Days for Currency Conversion

Discrete Jobs: A discrete job that is complete and not closed appears in the collected
data with quantity zero. A discrete job that is complete and closed does not appear in
the collected data. You can control this with profile option MSC: Collect Completed Jobs
Drop ship purchase orders: The collections process does not collect supplies against
drop ship purchase orders because the planning engine does not plan drop ship sales
orders.
End-Item Substitutes: You can see end-item substitutes in Collections Workbench as
long as you have not defined a substitute set. If you have defined a substitute set, use
Planner Workbench Items window to see the substitute set and end-item substitute.
Global Forecasts: You can review global forecast entries in Collections Workbench
horizontal plan using rows Original and Cumulative Original.
Inactive forecasts: The collections process does not collect the demands of inactive
forecasts if run in Full Refresh or Targeted Refresh collections mode
Intransit, Purchase Order, and Requisition: Oracle recommends that you always collect
purchase order, requisition and intransit together. To do so, set Planning Data Pull
parameter Purchase Orders/Purchase Requisitions to Yes.
Routings: The collections process does not collect routing operation resources with
Schedule = No and does not display them in their routings. It also does not collect
alternate resources of primary resources that are Schedule = No, even if the alternate
resources themselves are Schedule = Yes.
Trading Partners: When loading trading partners, access file Parameters.txt and set
Calendar_Overwrite_Flag to N.

Definitions
You should be familiar with the following terms before examining the data collections
architecture:
Oracle Applications Data Store (ADS): The set of source data tables in each transaction
instance that contain data relevant to planning.
Operational Data Store (ODS): The planning data tables in the planning server that act
as destination for the collected data from each of the data sources (both ADS and
Legacy).
Planning Data Store (PDS): The outputs of the planning process. The PDS resides in the
same data tables as the ODS. However, PDS data are marked with plan IDs that show
which plans they correspond to, while ODS data are marked with plan ID = -1.
Standard Data Collection: The standard data collection process enables you to select the
mode of data collection. You can use a complete refresh, a net change (increamental)
refresh, or a targeted refresh Standard data collection consists of the following
processes:

Running Collections 4-3

Planning Data Pull: Collects the data from the ADS and stores the data into the
staging tables. This pull program is a registered AOL concurrent program that
could be scheduled and launched by a system administrator. If you are using a
legacy program, you must write your own pull program.

ODS Load: A PL/SQL program which performs the data transform and moves the
data from the staging tables to the ODS. This collection program is a registered
AOL concurrent program that could be scheduled and launched by the system
administrator.

Continuous Data Collection: The continuous data collection process automates the
process of looking up the sources to populate the tables on the planning server. With
the least user intervention, the continuous data collection process determines the type
of collection to perform on each type of entity. The Continuous Collections concurrent
process performs continuous collections.
Collection Workbench: The Collection Workbench is a user interface for viewing data
collected over to the planning server from the transaction instances. The functionality
here is similar to Planner Workbench functionality. For more information on the
Planner Workbench, see 'Overview of Planner Workbench, page 18-1.

Collection Strategy
Major features of the collection process include:

Multiple Source Instances

Pull Architecture

Detect Net Changes to Synchronize Oracle Applications and Oracle ASCP

Multi-Process Collection Architecture

Data Consolidation

Projects/Tasks, and Seiban Numbers

Support for several Oracle Applications Versions and RDBMS Versions

Support for Several Configurations

Multiple Source Instances


You can register any number of source data instances and non-Oracle data sources on
each Oracle ASCP installation.

4-4 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Pull Architecture
You can collect new source data instances into Oracle ASCP with minimal impact. The
data is pulled from the source data instance by Oracle ASCP. Each instance can have its
own refresh interval. A failure in one instance will not affect data collections from other
instances.

Detect Net Change to Synchronize Oracle Applications and Oracle ASCP


You can synchronize the data in Oracle Applications transaction instances and the
Oracle ASCP planning server in a net change mode. Thus, only the changed source data
is collected each time, reducing the computational burden on the collection process.

Multi-Process Collection Architecture


You can enhance the performance of the pull program by distributing the tasks to
multiple collection workers.

Data Consolidation
The collection program can consolidate the entities shown in the following table across
instances based on the corresponding user-defined keys.
Entity

User Key

MTL_SYSTEM_ITEMS

Concatenated Item Segments

MTL_CATEGORIES

Concatenated Category Name

MTL_CATEGORY_SETS

Category Set Name

PO_VENDORS

Vendor Name

PO_VENDOR_SITES

Vendor Site Code

RA_CUSTOMERS

Customer Name

RA_SITE_USES_ALL

Customer Name, Site Use Code, Location


Operating Unit

Unit Of Measure

UOM Code

For all the entities not described in the table, the instance ID together with the entity key
in each instance uniquely identifies each row.

Running Collections 4-5

Projects/Tasks and Seiban Numbers


You can consider Projects, Tasks, and Seiban Numbers to be unique within the context
of an Oracle Applications instance; no consolidation is required.

Support for Several Configurations


You can perform centralized and decentralized configurations based on the scale of the
enterprise and specific business needs. Source data applications and Oracle ASCP can
reside on one server or on separate servers.

Architecture
Oracle ASCP's data collection architecture, shown in the figure below, depicts the data
objects, procedures, and data flow between source data and Oracle ASCP. The major
repositories are ADS, ODS, and PDS. Procedures enable data cleansing, data collecting,
data communication, and net-change handling between data repositories.
When Oracle ASCP and its source data reside on the same instance, communication
between them is enabled by PL/SQL based public API procedures or interface tables. In
a distributed environment, procedure calls are made using database links.

4-6 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Data Collections Architecture

Supported Configurations
Oracle ASCP supports the following planning configurations for installation and
deployment:

Centralized

Decentralized

These configurations offer you enough flexibility to design a mode of planning that
suits your business objectives. Both configurations are supported using a consistent
architecture as outlined in the previous section. The sole distinction is that centralized
planning uses database links to pull data into the Oracle ASCP data store.

Decentralized Planning
The following figure shows the decentralized planning configuration:

Running Collections 4-7

Oracle ASCP works as a central Planning Server across several source data instances.
The collection program is installed on the planning server and the data stripped by
instance is moved into staging tables within Oracle ASCP during the data collection
process.
After the planning process, results can be pushed back to each instance.

Centralized Planning
This figure shows the centralized planning configuration.

Oracle ASCP and its source data reside in the same database. No database link is
required in this case. Two components can communicate through the planning object

4-8 Oracle Advanced Supply Chain Planning Implementation and User's Guide

APIs and the interface tables defined in Oracle Applications.


In this configuration, shown in the following figure, a simplified architecture is used,
and the data transformation is not required.
Simplified Data Collections Architecture

Collection Methods
Collecting data can take a significant amount of time compared to the time for the
overall planning cycle. Oracle Advanced Supply Chain Planning (ASCP) provides a
collection method that allows the collections duration to be reduced in cases where
information about some - but not all - planning-related business entities on the planning
server needs to be updated.
There are three collection methods:

The Complete Refresh method clears all transaction data for all business entities
from the planning server (for the source instance being collected), then copies over
information about the user-selected entities. This method can be time consuming.

The Targeted Refresh method clears transaction data for only the user-selected

Running Collections 4-9

business entities from the planning server, and then copies the entity information
over from the transaction instance. Information about unselected entities remains
intact on the planning server. All planning business entities are supported by
Targeted Refresh collections. When running targeted refresh for entity Trading
partners, also collect entity Calendars. This ensures that the Oracle Project
Manufacturing organizations are set up as organization type process so that the
release process from Oracle Advanced Supply Chain Planning to Oracle Project
Manufacturing succeeds.

The Net Change Refresh method copies only incremental changes to business
entities to the planning server (and is thus faster), but is supported mainly for
demand and supply business entities only.

Running Standard Collections


To collect data from an Oracle Applications transaction instance
1.

Sign on using the Advanced Supply Chain Planner responsibility or the Advanced
Planning Administrator responsibility.

2.

Navigate to the Planning Data Collection window by selecting Collections > Oracle
Systems > Standard Collection.
The Planning Data Collection window appears.
This window shows you that the collections process consists of two sequentially
executed concurrent programs. The first program, Planning Data Pull, copies
information from the source instance into the APS staging tables on the planning
server. Here, against the data held in the staging tables, ASCP performs some basic
cleansing. For example, it ensures that items with the same names that are collected
from different source instances will be assigned the same internal IDs (recognized
as the same item). Further cleansing operations on the staging tables (if desired)
may be done at this point via any custom concurrent program. This custom
concurrent program would need to be inserted into the Planning Data Collection
request set, in between Planning Data Pull and Planning ODS Load. The second
program, Planning ODS Load, copies information from the APS staging tables into
the operation data store on the planning server, where it becomes available for use
during planning.

3.

Select the Parameters field for the Planning Data Pull program.
The Planning Data Pull Parameters window appears.

4.

Use the information in the following table to set up parameters in the Planning Data
Pull Parameters window.

4-10 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Parameter

Values

Instance

Source instance code from list of values.

Number of Workers

One or greater. Increase this number to


increase the amount of computational
resources to devoted to the Planning Data
Pull process. This allows you to specify the
number of workers for the Data Pull, which
can now be different from the number of
workers specified for the ODS load process.

Timeout (Minutes)

The maximum amount of time you would


like to allocate to the Planning Data Pull
process. If the Planning Data Pull process
has not completed within this amount of
time, it will be terminated with an error.

Purge Previously Collected Data

Yes (default) or No. Setting this to Yes


wipes out all data in the APS planning
server operational data store associated
with the selected source instance as the first
step in the collections process. If you set this
to Yes, the only allowable collection method
is Complete Refresh. If you set this to No,
the allowable collection methods are
Targeted Replacement and Net Change.

Collection Method

Complete Refresh/Targeted Refresh/Net


Change Refresh.

Analyze Staging Tables

Yes or No (default). Set this to Yes


periodically to recompute database access
statistics on the APS staging tables. This
speeds up the subsequent Planning ODS
Load process.

Running Collections 4-11

Parameter

Values

User Company Association

The possible values are:

No: During data collections, the


destination instance does not accept the
following: New users' company
association and existing users with
changes to their company association.

Create users and enable user company


association: A user created on one of
the source instances can be
automatically created on the planning
server or destination instance. You can
use this option when you need to work
with multiple source instances or
systems.
Create a new user, specify the user's
contact information during setup, and
initiate a data collection. The user is
created on the destination instance or
planning server and is assigned the
Supply Chain Collaboration Planner
responsibility. The new user can log
onto Oracle Collaborative Planning and
view data that is visible to the
associated company.

Create a new user, specify the user's


contact information during setup, and
initiate a data collection. The user is
created on the destination instance or
planning server and is assigned the
Supply Chain Collaboration Planner
responsibility. The new user can log
onto Oracle Collaborative Planning and
view data that is visible to the
associated company.
Create a new user on the source
instance and specify the user's contact
information during the setup. Create
the user on the destination instance or
planning system and assign the user
responsibilities. Start a data collection
to complete the user's company

4-12 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Parameter

Values
association. This ensures that the user
has all the assigned responsibilities.

The remaining parameters in the Planning Data Pull Parameters are a list of
business entities. Selecting Yes for an entity means collect the information for that
entity over from the source instance. Selecting No for an entity means don't collect
the information for that entity over from the source instance.
Note: The default value for these entities is set to Yes. Collecting

information for Resource Availability and Sourcing History takes a


significant amount of time. Collect this information only when
necessary.

5.

Select OK.

6.

Select the Parameters field for the Planning ODS Load program.
The Parameters window appears.

7.

Use the information in the following table to specify the fields and options in this
window.
Parameter

Values

Instance

Source instance code from list of values.

Timeout (Minutes)

Number of minutes before the concurrent


program will end.

Number of Workers

One or greater. Increase this number to


increase the amount of computational
resources to devoted to the Planning ODS
Load process.

Running Collections 4-13

Parameter

Values

Recalculate Resource Availability

This defaults to the value (Yes or No) that


you set for the Resources Availability
business entity in the Planning Data Pull
Parameters window. The value that you set
here is the one that actually determines
whether resources availability is collected or
not.

Recalculate Sourcing History

This defaults to the value (Yes or No) that


you set for the Sourcing History business
entity in the Planning Data Pull Parameters
window. The value that you set here is the
one that actually determines whether
sourcing history is collected or not. If you
select Yes, then ASCP will collect all new
sourcing history not already on the
planning server in the time range [(today - x
months) through (today)] from the source
transaction system. The number x is given
by the value that you set for the profile
option MSC: Sourcing History Start Date
Offset (in months). During planning, ASCP
will use the total cumulative sourcing
history on the planning server in addition to
the planned sourcing in the plan to
determine whether sourcing percentages in
sourcing rules are being respected or not.

Purge Sourcing History

Valid values are Yes and No (default). If


you select Yes, then all sourcing history
present on the planning server will be
deleted before the collection process
commences.

8.

Select OK.

9.

Select Submit in the Planning Data Collection window to run collections


immediately, or select Schedule to schedule collections for some later time.
If you select Schedule, the Schedule window appears.
Note: If you want to perform an incremental refresh frequently, use

this feature.

4-14 Oracle Advanced Supply Chain Planning Implementation and User's Guide

You have complete control over the timing and frequency of the
collection of data from the transaction systems, and the timing and
frequency of planning. You can manage the balance between
network traffic and the need to monitor current status in your
plans.

10. Select a frequency for running the job in the left pane. Complete any additional

fields that appear based on your selection.


11. Click OK.
12. Choose Submit in the Planning Data Collection window.
13. From the toolbar, choose View > Requests to view the status of the collection

process.
The Find Requests window appears.
14. Select a type of requests to view then select Find.

The Requests Window displays data collection progress.


15. After the collection process completes, view your results.

If concurrent process Refresh Snapshot ends in a warning and you have


configure-to-order items, there may be a setup issue with those items. Concurrent
process Refresh Snapshot calls the configure-to-order applications programming
interface to explode the configured bills of material and create demand in the
proper manufacturing organizations. Check the log file of the configure-to-order
applications programming interface for details of the setup issues and take
corrective action.
If your collections process runs on an Oracle 8i database and the collections process
fails, attend to the following troubleshooting information:

If it fails with an Autonomous Transaction within Distributed Databases error


either at any point in the Data Pull /Pull Workers run or when launching
Refresh Snapshots, set profile option FND:Log Enabled to No.

If it fails in Planning Data Pull Worker when collecting sales orders or hard
reservations, either set profile option OM:Debug Level to null value or set it to a
value lower than 5

16. From the Navigator window, choose Collection > Workbench.

Notice that data is brought over from selected instances.

Running Collections 4-15

Note: Users can collect forecasts into the planning server. If you

want the collections program to collect a forecast set, select the


Advanced Planning Collections checkbox while defining the
forecast set.

Data Changes That Can Be Collected in Net Change Mode


When the net change mode for collections is selected (by setting the collections
parameter Complete Refresh to No), the data changes shown in the following table can
be collected. If you set the collections parameter Complete Refresh to yes, the collections
program collects the entire data for the entity.
All other data changes must be collected by running full collections (by setting the
collections parameter Complete Refresh to Yes). Net change collections run more
quickly than full collections.
You can run data collections in net change mode for these transactions:
Data Element

Comments

Sales orders

Cancellations of or modifications to sales


orders and sales order reservations are
captured. Net change collections always
collects sales orders; it is not dependent on
any parameters or settings, including
collection parameter Pull Sales Orders.

Reservations against demands

Reservations against both external and


internal sales order demands are captured. Set
the Planning Data Pull parameter
Reservations to Yes.

Master production schedule demands

MPS demands that are added, modified or


relieved in the source instance are captured.
Set the Planning Data Pull parameter Master
Production Schedules to Yes.

Master demand schedule

Set the Planning Data Pull parameter Master


Demand Schedules to Yes.

4-16 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Data Element

Comments

WIP component demands

Demand changes due to cancellation of WIP


jobs, changes in the state of WIP jobs (for
example, operations within a job have been
performed or cancelled), and changes to WIP
jobs because of changes in item information
are captured. Set the Planning Data Pull
parameter Work in Process to Yes.

WIP repetitive item demands

Demand changes due to cancellation of WIP


repetitive schedules, changes in the state of
WIP repetitive schedules, and changes to WIP
repetitive schedules because of changes in
item information are captured. Set the
Planning Data Pull parameter Work in Process
to Yes.

Forecast demands

Changes and deletions in forecasts are


captured. Set the Planning Data Pull
parameter Forecasts to Yes.

User demands

Changes to user demands because of changes


to item information are captured. Set the
Planning Data Pull parameter User Supplies
and Demands to Yes.

Master production schedule supplies

Changes in supply schedules or item


information are captured. Set the Planning
Data Pull parameter Master Production
Schedules to Yes

User supplies

Changes to user supplies because of changes


to item information are captured. Set the
Planning Data Pull parameter User Supplies
and Demands to Yes.

Purchase order supplies

Changes to PO supplies because of rejections,


returns, or cancellations or changes to item
information are captured. Set the Planning
Data Pull parameter Purchase
Orders/Purchase Requisitions to Yes.

On-hand supplies

Set the Planning Data Pull parameter On


Hand to Yes.

Running Collections 4-17

Data Element

Comments

Work orders in Oracle Work in Process

Changes in WIP Jobs are captured. Set the


Planning Data Pull parameter Work in Process
to Yes.

Resource availability

You can use net change mode in discrete


manufacturing organizations. Set the Planning
Data Pull parameter Resource Availability to
Collect and Regenerate Data.
If you are a process manufacturing
organization, use complete refresh.

Supplier capacity

Set the Planning Data Pull parameter


Approved Supplier Lists to Yes.

Bills of material

All BOM changes are captured: new


components, disabled components,
component quantities, effectivity dates, BOM
revisions, and component substitutes. Set the
Planning Data Pull parameter Bills of
Materials / Routings / Resources to Yes.

Routing operations

Changes to and deletions of routing


operations as a result of changes to operation
sequences (for example, the addition of new
operations, the disabling of operations, or the
changing of operation dates), the disabling of
a routing, the changing of routing dates, or
changes to item information (for example, the
disabling of an item, the creation of a new
item) are captured. Set the Planning Data Pull
parameter Bills of Materials / Routings /
Resources to Yes.

Components needed for a routing operation

Changes to and deletions of components


needed for a routing operation are captured.
Set the Planning Data Pull parameter Bills of
Materials / Routings / Resources to Yes.

Resources attached to a routing operation

Changes to and deletions of operation


resources or operation resource sequences
within a routing are captured. Set the
Planning Data Pull parameter Bills of
Materials / Routings / Resources to Yes.

4-18 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Data Element

Comments

Resource requirements for WIP jobs

Changes in resource requirements of WIP jobs


because of completion of the WIP jobs,
completion of operations within the WIP jobs,
or changes in item information are captured.
Set the Planning Data Pull parameter Work in
Process to Yes.

Items or Item categories

Changes in items and items categories are


captured. Set the Planning Data Pull
parameter Items to Yes.

Transactions (supply and demand) change more frequently than setup entities. After
data collections, the collections program maintains snapshots of transaction entities.
Each time you run data collections, the collections program looks at the snapshot to
determine if the transaction entity has changed since the previous collections. If it has,
the collections program collects the incremental data changes and updates the snapshot.
As setup entities change less frequently, the collections process does not keep snapshots
for these and cannot perform net change collections on them. Schedule either a targeted
or a complete refresh for setup.
You cannot run data collections in net change mode for the following setup entities:

Simulation sets

Resource shift setup

Projects or project tasks

Units of measure (class conversion, conversions)

Sourcing information

Bills of resources

Calendar information (start dates calendar dates, calendar week, calendar shifts,
shift Dates, shift exceptions, shift times, period start dates)

Interorganization ship methods

Planning parameters

Planners

Business intelligence systems periods

Running Collections 4-19

Resource groups

Demand classes

Available to promise (ATP) rules

Trading partners (customer or customer sites, suppliers, supplier sites,


organization, organization sites, location associations, customer, vendor, buyer,
contacts)

Continuous Collections
Continuous collection is an automated process that synchronizes snapshot-enabled data
entities (supply and demand) and snapshot-disabled setup entities (suppliers,
customers and supplier rules) between the sources and the planning server. You can
schedule separate collection programs for collecting data entities and setup entities.
The Continuous Collections concurrent program performs the process of continuous
collections. You have to select only those business entities for which the collections
process needs to run automatically. The Continuous Collections concurrent program
determines the appropriate mode of performing collections for the selected business
entities. You can run continuous collections on the following entities:

For entities that have snapshots associated with the source, you need to specify a
threshold value (as a percent). Based on this value, the Continuous Collections
concurrent program determines whether the collections should run in the Targeted
mode or the Net Change refresh mode. If continuous collections are run frequently,
then for most entities, the data collections are performed in the Net Change Refresh
mode.

If the changed records percent is below the threshold percent, the concurrent
process collects only the changed records (Net Change Refresh) from the snapshot
log.

If the changed records percent is higher than the threshold percent, the concurrent
process collects all of the rows (Targeted Change Refresh) from the snapshot.

If there are no changed records, the concurrent process does not collect any data.

The following table details whether or not snapshots are associated for the entities
supported by continuous collections:
Entities

Snapshot Associated

Approved supplier lists (Supplier capacity)

Yes

4-20 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Entities

Snapshot Associated

Bills of material

Yes

Routings

Yes

Resources

Yes

Bills of resources

Yes

Forecasts

Yes

Items

Yes

Master demand schedule

Yes

Master production schedule

Yes

On hand quantity

Yes

Purchase orders

Yes

Purchase requisitions

Yes

Sales orders

Yes

User supplies and demands

Yes

Work in process

Yes

Available to promise rules

No

Calendars

No

Demand classes

No

End item substitution

No

Key performance indicator targets

No

Planning parameters

No

Running Collections 4-21

Entities

Snapshot Associated

Planners

No

Projects and tasks

No

Reservations

No

Resource availability

No

Safety stock

No

Sourcing history

No

Sourcing rules

No

Subinventories

No

Trading partners (customers and suppliers)

No

Unit numbers

No

Units of measure

No

User company association

No

For entities without snapshots, the concurrent program always initiates targeted
refresh.
You can plan to use continuous collections when extensive transactions are involved.
For example, a manufacturing company with extensive work in process transactions
might setup continuous collections to run every 20 minutes to collect on hand balance.
Similarly, Oracle Collaborative Planning users might schedule continuous collections
every 2 minutes if they want to view the current supplies status.

Running Continuous Collections


To collect data from an Oracle Applications transaction instance
1.

Sign on using the Advanced Supply Chain Planner responsibility or the Advanced
Planning Administrator responsibility.

2.

From the Navigator, select Collections > Oracle Systems > Continuous Collection.

4-22 Oracle Advanced Supply Chain Planning Implementation and User's Guide

The Continuous Collections window appears.


This window enables you to schedule the process of data collection, set parameters
that are required for running Continuous collections, select language preferences,
and specify the notification tasks that need to be triggered on completion of
Continuous collections.
3.

Click in the Parameters field to set values that the concurrent program would
require to perform Continuous collections.
The Parameters window appears.
Specify Yes for the entities that you want the Continuous Collections concurrent
program to consider for collection. Most of the fields in this window are similar to
the parameter fields for the Standard collections process. The parameter that
distinguishes the Continuous collections process from the Standard collections
process is Snapshot Threshold (%). By default, the threshold value is set to 40%.
You can change this value.

4.

Select OK.

5.

Select Schedule in the Continuous Collections window to schedule collections.


The Schedule window appears.

6.

Select the frequency for running collections in the left pane. Complete any
additional fields that appear based on your selection.

7.

Click OK.

8.

Select Submit in the Continuous Collections window.

9.

From the toolbar, choose View > Requests to view the status of the collections
process.
The Find Requests window appears.

10. Specify the type of request you want to view.


11. Select Find.

The Requests window displays the status of the data collection process.
After the collection process completes, view the result in the Collection Workbench.

Legacy Collection
Legacy Collection provides an open framework for consulting and system integrators to
bring data from legacy systems into Oracle APS / CP. You can upload data by batch
upload of flat files. This is achieved in part by extending the interface table capabilities.

Running Collections 4-23

A preprocessing engine validates the incoming data from legacy application and
ensures that referential integrity is maintained. All business objects can be imported
into APS using flat files.
In addition to collecting data from your ERP instance to your planning instance, you
can collect data to the Planning instance from:

Your non-Oracle (legacy) systems

Your trading partners' non-Oracle systems

To collect data from your non-Oracle ERP systems or your trading partners' systems,
you model each non-Oracle ERP system or trading partner as an Oracle Applications
organization and store their setup and transaction data there. Setup information
includes organization setup, items, bills of material, resources, routings, and sourcing
information. Transaction data is of the following types:

On-hand balance

Purchase orders

Purchase requisition

Work orders

Work Order component demand

Intransit shipment and receipt

Planned orders

Local forecasts

Demand schedules

Sales orders

Item suppliers

Supplier capacities

Supplier flex fences

You can perform the following steps to collect data from your trading partners'
non-Oracle systems to your planning instance:

Load setup data (such as items, BOMs, Trading Partners) from the trading partner's
system to flat files. Load the flat files to the source (Oracle ERP) instance using the
standard interfaces and use standard collections to move it to the destination
(planning) server.

4-24 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Load transaction data from flat files to the ERP instance (representation of Oracle
ERP system's data) of your planning server. Use legacy collections to move data
from the legacy instance to the planning server.

The following diagram illustrates the flow of data from non-Oracle ERP (legacy)
systems to an Oracle ERP application and the planning server.
Data Flow

Setup for Collection of Transaction Data into the Planning Server

Define two types of organizations in the source instance. The first organization is
for OEM and the second is for supplier and customer. You also need to define
sourcing rules between the OEM organization and the supplier and customer
organization.

Import the setup data from your non-Oracle ERP system into the supplier and
customer organization using the Oracle ERP open interfaces such as Items open
interface, BOM open Interface.
To load the organizations for trading partners, you must first define the trading
partners in previous loads .

Collect all data from the OEM and supplier and customer organizations into your
destination instance (planning server).

Load transaction data into the each supplier and customer organizations flat files.
Using either an Oracle Applications form or the self-service application, you can
load data from the non-Oracle ERP system into the organizations. If you are using
the self-service method, you can upload a zip file containing all the data.

Legacy Collections Data Notes


OWNING_PARTNER_SITE_CODE: Organization code

Running Collections 4-25

OWNING_TP_TYPE: Valid values are:

1: Supplier

2: Inventory Organization

PLANNING_PARTNER_SITE_CODE: Organization code


PLANNING_TP_TYPE: Valid values are:

1: Supplier

2: Inventory Organization

Resource Balance Flag: Indicates whether a resource is load balanced. Valid values are:

1: Yes

2: No

This flag is only for Oracle Process Manufacturing. Since you cannot use legacy
collections with Oracle Process Manufacturing, always leave this field null.
Unit of Measure: Load all base unit of measure comversions without an item name This
creates rows in MSC_UOM_CONVERSIONS with inventory_item_id = 0, for example:

Base UOM: LB

Standard conversions: KG - LB, Gram - LB, Kiloton - LB, mg - LB, Oz - LB, Ton - LB,

For specific conversions across UOM Class or specific intra-class unit of measure
conversions for some items, load them using the item name

Process
You push legacy data, such as items, bills of materials, routings, etc. into Oracle APS
interface tables using batch upload. Batch upload is done using Oracle SQL*Loader.
SQL*Loader requires that data is brought over in a format described in a control file.
Oracle has provided control files for all the interface tables. The list of control files is
available in Oracle iSupport.
The following diagram shows the movement of data from legacy systems into the
Oracle APS server via interface tables using the batch upload process.

4-26 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Legacy Application

Setting up Batch Uploads


The System Integrator must do the following to set up the batch uploads:
1.

Map the Oracle APS interface tables' control files (a control file is a template that
specifies the input data format) to the legacy system's tables. The list of control files
is available in Oracle iSupport.

2.

Create scripts to extract data from the legacy system in the format prescribed by the
control files.
When loading for trading partner sites, provide values for the location for
organizations (Partner Type = 3); do not provide values for the location for
customer and supplier sites (Partner Type = 1 or 2).
For example, the following is the control file for Purchase Order Supplies
(MSC_ST_SUPPLIES_PO.ctl)

OPTIONS (BINDSIZE=1000000, ROWS=1000, SILENT=(FEEDBACK,DISCARDS))


LOAD DATA
INFILE 'MSC_ST_SUPPLIES_PO.DAT'
APPEND
INTO TABLE MSC.MSC_ST_SUPPLIES
FIELDS TERMINATED BY '~'

Running Collections 4-27

(
ITEM_NAME,
ORGANIZATION_CODE,
NEW_SCHEDULE_DATE,
SUPPLIER_NAME,
FIRM_PLANNED_TYPE" NVL(:FIRM_PLANNED_TYPE,1)",
SUPPLIER_SITE_CODE,
PURCH_LINE_NUM,
ORDER_NUMBER,
SR_INSTANCE_CODE,
REVISION "NVL(:REVISION,1)",
UNIT_NUMBER,
NEW_ORDER_QUANTITY,
NEW_DOCK_DATE,
PROJECT_NUMBER,
TASK_NUMBER,
PLANNING_GROUP,
DELIVERY_PRICE,
QTY_SCRAPPED,
FROM_ORGANIZATION_CODE,
ORDER_TYPE CONSTANT '1',
DELETED_FLAG "DECODE(:DELETED_FLAG,1,1,2,2,2)",
COMPANY_NAME "NVL(:COMPANY_NAME,-1)",
END_ORDER_NUMBER,
END_ORDER_RELEASE_NUMBER,
END_ORDER_LINE_NUMBER,
ORDER_RELEASE_NUMBER,
COMMENTS,
SHIP_TO_PARTY_NAME,
SHIP_TO_SITE_CODE,
SR_INSTANCE_ID CONSTANT '0',
PROCESS_FLAG CONSTANT '1',

4-28 Oracle Advanced Supply Chain Planning Implementation and User's Guide

DATA_SOURCE_TYPE CONSTANT 'BATCH',


LAST_UPDATE_LOGIN CONSTANT '-1',
LAST_UPDATE_DATE SYSDATE,
CREATION_DATE SYSDATE
)
The script to extract Purchase Order data for this format from a legacy system hosted on
an Oracle database could look like the following:
SET HEAD OFF';
SET LINESIZE 200;
SET PAGESIZE 50000;
SPOOL ON;
SPOOL MSC_ST_SUPPLIES_PO.dat;
SELECT
DISTINCT
ITEM_TAB.ITEM_NAME||'~'||
ITEM_TAB.ORGANIZATION_CODE||'~'||
PO_TAB.EXPECTED_DELIVERY_DATE||'~'||
SITES_TAB.TP_NAME||'~'||
1||'~'|| /* All orders are treated as Firmed */
SITES_TAB.TP_SITE_CODE||'~'||
PO_TAB.LINE_NUM||'~'||
PO_TAB.PO_NUMBER||'~'||
&&SR_INSTANCE_CODE||'~'||
NVL(ITEM_TAB.ITEM_REVISION,1)||'~'||
YES||'~'||
PO_TAB.MRP_PRIMARY_QUANTITY||'~'||
PO_TAB.EXPECTED_DOCK_DATE||'~'||
PO_TAB.PROJECT_ID||'~'||
PO_TAB.TASK_ID||'~'||
YES||'~'||
PO_TAB.UNIT_PRICE||'~'||
0||'~'||

Running Collections 4-29

YES||'~'||
1 ||'~'|| /* All records are either for Insert/Change. No deletions are being uploaded */
-1||'~'||
YES||'~'||
YES||'~'||
YES||'~'||
YES||'~'||
YES||'~'||
YES||'~'||
YES||'~'||
0||'~'||
1||'~'||
'BATCH'||'~'||
-1||'~'||
SYSDATE||'~'||
SYSDATE
FROM <LEGACY_SUPPLY_TABLE> PO_TAB,
<LEGACY_ITEMS> ITEM_TAB,
<LEGACY_PARTNER_SITES> SITES_TAB
WHERE PO_TAB.ORGANIZATION_ID = ITEM_TAB.ORGANIZATION_ID
AND PO_TAB.ITEM_ID = ITEM_TAB.INVENTORY_ITEM_ID
AND PO_TAB.VENDOR_ID = SITES_TAB.SR_TP_ID
AND PO_TAB.VENDOR_SITE_ID = SITES_TAB.SR_TP_SITE_ID;
1.

Run the scripts to get the Data files and ftp these to the APS concurrent manager
node. The steps to upload these files into Oracle APS are described below under
Running Legacy Collections.

Sequence of Data Uploads


Load all this information either together or in the following order:
1.

Upload calendar data information. All the calendar data files corresponding to
calendar's control files (MSC_ST_CALENDARS.ctl,
MSC_ST_WORKDAY_PATTERNS.ctl, MSC_ST_SHIFT_TIMES.ctl,
MSC_ST_CALENDAR_EXCEPTIONS.ctl, MSC_ST_SHIFT_EXCEPTIONS.ctl) need
to be uploaded in one single run. Based on the information provided, the calendar

4-30 Oracle Advanced Supply Chain Planning Implementation and User's Guide

is built in the planning system. If calendar already exists in ODS tables (Planning
System) and you want to rebuild the calendar again, then the entire information (all
the above mentioned files) must be sent again. Also, in this case for
MSC_ST_CALENDARS.ctl the OVERWRITE_FLAG should be sent as Y.
2.

Upload the UOM information. The control file for this is


MSC_ST_UNITS_OF_MEASURE.ctl.

3.

Upload the Demand Class information.

4.

Upload the Trading Partner information. The control files for setting up trading
partners are MSC_ST_TRADING_PARTNERS.ctl,
MSC_ST_TRADING_PARTNER_SITES.ctl,
MSC_ST_LOCATION_ASSOCIATIONS.ctl, MSC_ST_SUB_INVENTORIES.ctl and
MSC_ST_PARTNER_CONTACTS.
The trading partner sites, location associations, sub inventories and contacts can be
uploaded along with the trading partner information and also in subsequent runs.
Only MSC_ST_TRADING_PARTNERS.ctl can be uploaded in the first run.
MSC_ST_TRADING_PARTNERS.ctl has CALENDAR_CODE field. This should
refer to a valid calendar code existing in the planning system or to a calendar code
that you are uploading in this run of collections. If calendar does not exist in the
planning system and has not been uploaded either, then the trading partner record
is not accepted and is marked as error.

5.

Upload the category sets information. The control file for setting up category sets is
MSC_ST_CATEGORY_SETS.ctl

6.

Upload the designators information for forecast, MDS and MPS. The control files
required are: MSC_ST_DESIGNATORS_MDS.ctl,
MSC_ST_DESIGNATORS_FORECAST.ctl and
MSC_ST_DESIGNATORS_PLAN_ORDERS.ctl. The forecast, MDS and MPS records
can be uploaded now or in subsequent runs.

7.

Upload the projects and tasks information. The control file name is
MSC_ST_PROJECT_TASKS.ctl

8.

Upload the items information as per the MSC_ST_SYSTEM_ITEMS.ctl file. If the


UOM_CODE of the data file has an invalid value (that is, a value that does not exist
in the planning system and is also not being uploaded along with items as per the
MSC_ST_UNITS_OF_MEASURE.ctl in this upload) the item records are errored
out.

9.

Upload the item related information; for example, supplier capacity, supplies and
demands, categories, UOM conversions, and sourcing rules. Upload the data as per
the preprocessing diagram shown below and make sure that the items are valid;
that is, the items exist in the planning system or are being uploaded in this run of

Running Collections 4-31

legacy collections.
10. Upload categories using control file MSC_ST_ITEM_CATEGORIES.ctl.
11. Upload sourcing rules using control file MSC_ST_ITEM_SOURCING.ctl.
12. Upload UOM conversions using MSC_ST_UOM_CONVERSIONS.ctl,

MSC_ST_UOM_CLASS_CONVERSIONS.ctl.
13. Upload resources using control file MSC_ST_DEPARTMENT_RESOURCEs.ctl.
14. Upload bill of materials using the following control files: MSC_ST_BOMS.ctl,

MSC_ST_BOM_COMPONENTS.ctl, and
MSC_ST_COMPONENT_SUBSTITUTES.ctl. You can upload BOM components and
substitutes to BOM at the same time or upload these in later runs.
15. Upload routings using the following control files: MSC_ST_ROUTINGS.ctl,

MSC_ST_ROUTING_OPERATIONS.ctl, and
MSC_ST_OPERATION_RESOURCES.ctl. You can upload resources to operations at
the same time or upload these in later runs.
16. Upload supplier capacity using the following control files:

MSC_ST_ITEM_SUPPLIERS.ctl, MSC_ST_SUPPLIER_CAPACITIES.ctl, and


MSC_ST_SUPPLIER_FLEX_FENCES.ctl. You can upload
MSC_ST_SUPPLIER_CAPACITIES.ctl with MSC_ST_ITEM_SUPPLIERS.ctl or in
subsequent runs. You can also upload MSC_ST_SUPPLIER_FLEX_FENCES.ctl with
MSC_ST_ITEM_SUPPLIERS.ctl or in subsequent runs.
17. Load material supply for work order after routings are loaded because there is a

field ROUTING_NAME in MSC_ST_SUPPLIES_WO.ctl.


18. Upload resource demand using the control file

MSC_ST_RESOURCE_REQUIREMENTS.ctl. If WIP_ENTITY_NAME is not valid (it


was not previously loaded using the MSC_ST_SUPPLIES_WO.ctl and also is not
loaded in this run using this control file) the record is errored out.

Preprocessing
After data from legacy application has been loaded into the planning system, it
undergoes preprocessing before it can be used by the planning engine.
Preprocessing generates IDs for the entities coming into the planning system based on a
set of user-defined keys (UDKs). For example, to identify an item record in the planning
system, the UDK is Instance Code, Organization code, Item Name and Company Name
(Company Name is required only if SCE is installed. For standalone APS, this is
defaulted to -1). A UDK uniquely identifies an existing record in the planning system.
UDKs are used as reference to update existing records in the planning system.

4-32 Oracle Advanced Supply Chain Planning Implementation and User's Guide

The preprocessing program is a concurrent program that runs independently from the
planning engine and global ATP engine.
After the data files have been brought over to the concurrent manager node, as
described in the Running Legacy Collections section below, the legacy collection's
request set program can be configured to read and load the data files into interface
tables. Following which, this program can preprocess the data and finally load the data
into the main planning tables, all in a single run.
The preprocessing engine has the intelligence to handle scenarios wherein transaction
data and any prerequisite setup data needed to perform this transaction co-exist in a
single data load.
The figure below shows the sequence in which the uploaded data is processed by the
preprocessing engine. The preprocessing engine possesses parallel processing
capabilities. Parallel processing is enabled for processing Items and Item-related entities
as shown in the diagram. Items, supplies and demand records can further be broken
into sub-batches and processed in parallel.

Running Collections 4-33

Preprocessing

The above architecture also makes it necessary to ensure that all the setup related data
is sent to the planning system to avoid errors while processing the transactions. For
example, a purchase order line coming into the planning system referring to an item
that has not been sent to the system is flagged as an error. Also, the supplier for the item
should have been defined on the system as a valid one.
Records in the staging tables are checked for multiple occurrences of the same UDK
combination. For instance, in the case of data coming in via XML, if two or more item
records are found in the interface table having the same combination of instance code,
organization code, item name and company name, preprocessing picks the latest record
for further processing and the older records are flagged as errors. For instance, for data
coming in via batch upload, if two or more item records are found in the interface table
having same combination of instance code, organization code, item name and company
name, preprocessing flags those records as errors because preprocessing is not able to
determine which is the correct record to be picked up.

4-34 Oracle Advanced Supply Chain Planning Implementation and User's Guide

To set up Legacy Instance


The system default installation creates one instance partition and five plan partitions.
Use this process if you need to create an instance partition.
1.

From the Navigator, select Requests > Run.


The Submit a New Request screen appears.

2.

Select Single Request and select the OK button.


The Submit Request form appears.

3.

In the Name field, select Create APS Partitions and select the OK button.
The Parameters screen appears.

4.

Enter the number of plan partitions and instance partitions and select the OK
button.
The partitions are created.

5.

Change to the Advanced Planning Administrator responsibility. From the


Navigator, select Admin > Instances.
The Application Instances screen appears.

6.

Specify the Instance Code for the Legacy Instance and set the Instance Type as
Other. Leave the fields From Source to APS and From APS To Source blank. Fill the
other fields for the instance as specified in the online help.
You are now set to use the Batch Load solution. Using the Running Legacy
Collections process described below, upload the Workday Calendar data and
Planning Organizations for this instance. This data can be uploaded along with the
other entities' data. Preprocessing has the intelligence to consider the new
organizations that have come in the same batch upload. After Legacy Collection is
completed, you can view these organizations using the Organizations button at the
bottom of the Instance Setup form.
Note: Setting up batch uploads and setting up legacy instance steps

can occur in parallel up to creation of scripts for data uploads.


However, for getting the data files from the scripts, the instance
code is required.

Running Legacy Collections


Using either an Oracle Applications form or the self-service application page, you can
upload data from flat files to the legacy instance and finally to the planning engine.
Using the form, you upload each data file separately.

Running Collections 4-35

Using the self-service method, you can upload a zip file containing all data files. Each
type of data file, such as work order supply or BOM header, is identified using a tag in
the file name. Ensure that you do not zip the entire directory but add individual files to
the zip file.

To collect into a legacy instance using the form-based application


1.

Copy all the data files conforming to the control files in the
$MSC_TOP/patch/<version>/import in a directory on the concurrent manager node.
If there are more than one concurrent manager nodes and if these are not NFS
mounted, then the data files need to be copied to all the nodes in same directory
structure. This directory (or all the directories in case of multiple non-NFS mounted
concurrent manager nodes) should have read/write privileges to all users, because
SQL*Loader discards files for the data that could not be uploaded due to errors.

2.

Choose the Advanced Planning Administrator responsibility.

3.

In the Navigator, choose Collections > Legacy Systems > Collect Flat File Data.
The Planning Data Collection screen appears showing three programs: Flat File
Loader, Pre-Process Monitor, and Planning ODS Load. Planning ODS Load moves
the data from the interface tables to the planning system's main tables.

4.

Choose the Parameters field for Flat File Loader.


The Parameters screen appears.

5.

Enter the required information and the File Names for all the data files that you
want to upload. You can either enter the directory path in the Data File's Directory
field and then enter the file names for each entity to be uploaded in the File Name
fields, or you can leave the Data File's Directory field blank and enter the complete
path and file name of each entity in the File Name fields. The second option is
useful if all the data files are not kept in the same directory.
The Total Number of Workers field specifies the number of maximum number of
loader workers that should be running in parallel at any given point in time. A
loader worker is launched for each File Name specified.

6.

When finished entering information for this screen, choose the OK button.

7.

Choose the Parameters field for Pre-Process Monitor.


The Parameters screen appears.

8.

Specify the entities that you want to be preprocessed for the legacy instance.
The Processing Batch Size field determines the size of batches while processing the
records in the interface tables. A larger batch size is faster but requires more system
resources. The current default batch size is 1000.

4-36 Oracle Advanced Supply Chain Planning Implementation and User's Guide

The Total Number of Workers field specifies the number of concurrent processes to
be launched to process the data in parallel.
9.

When finished entering information for this screen, choose the OK button.

10. Choose the Parameters field for Planning ODS Load.

The Parameters screen appears.


11. Specify whether you want Resource Availability and Sourcing History to be

recalculated after the data has been moved.


12. When finished entering information for this screen, choose the OK button.

The Planning Data Collection screen appears.


13. Press the Submit button to allow the concurrent manager to schedule the request as

per the schedule options that you specify in the At these Times... section.
14. Use the View Requests Form to monitor the progress of the different programs.
15. Use the View Collected Data menu option under Collections in the Navigator to

view the data coming into the planning system.

To collect into a legacy instance using the self-service application


1.

Double-click Collections > Legacy Systems Collect Flat File Data - Self Service.
The Oracle Collaborative Planning suite page appears.

2.

Click the Download link to download the Oracle Applications (OA) template.
All zipped .dat files, for example, bills of material and calendar appear.
You can read the OATemplateReadme.html file for information on how to load
various entities into Oracle Advanced Planning and Scheduling suite of products
using flat files. You can open the ExcelLoad.xlt file and import your data files to
view and modify.

3.

In the Collaborative Planning suite page, click Browse to navigate to the data files
location.

4.

Select the zip file containing data files to be uploaded.

5.

Click Start Load Now.


The concurrent request starts. You can note down the request id for your reference.
After the completion of this request, navigate to Collections Workbench to view the
collected data.

Running Collections 4-37

Purge Program
The Purge program deletes the data from the ODS table as well as the local id table
(MSC_LOCAL_ID_XXX). Depending upon the option selected while submitting the
concurrent program, it behaves differently as explained below.

To access purge UI
1.

Choose the Advanced Supply Chain Planner responsibility.

2.

From the Navigator, choose Collections > Legacy System > Purge Collected Data.
If you selected Yes for Complete Refresh when you submitted the concurrent
program, the following screen appears.
The following table shows the values for this screen.
Field

Value

Instance

Legacy instance against which the purge


program is to be run.

Complete Refresh

Yes

Delete records up to date

User-entered date (defaults to the current


date)

Delete supplies

Yes (will always be Yes if complete refresh


is Yes)

Delete demands

Yes (will always be Yes if complete refresh


is Yes)

In this case, the following tables get purged from ODS:


MSC_SYSTEM_ITEMS
MSC_BOMS
MSC_BOM_COMPONENTS
MSC_COMPONENT_SUBSTITUTES
MSC_ROUTINGS
MSC_ROUTING_OPERATIONS
MSC_OPERATION_RESOURCES

4-38 Oracle Advanced Supply Chain Planning Implementation and User's Guide

MSC_OPERATION_COMPONENTS
MSC_OPERATION_RESOURCE_SEQS
MSC_PROCESS_EFFECTIVITY
MSC_DEPARTMENT_RESOURCES
MSC_RESOURCE_SHIFTS
MSC_RESOURCE_CHANGES
MSC_SIMULATION_SETS
MSC_PROJECTS
MSC_PROJECT_TASKS
MSC_ITEM_CATEGORIES
MSC_DESIGNATORS (Here program updates disable date as current date instead
of deleting)
MSC_DEMANDS
MSC_SALES_ORDERS
MSC_SUPPLIES
MSC_INTERORG_SHIP_METHODS
MSC_ABC_CLASSES
MSC_ST_RESOURCE_GROUPS
MSC_ST_DEMAND_CLASSES
MSC_ST_RESERVATIONS MSC_ST_SAFETY_STOCKS
In addition, the entities listed in the following table, which are stored in the LID
table will be deleted.
Entity Name

LID Table Name

Business Object

SR_INVENTORY_ITEM_ID

MSC_LOCAL_ID_ITEM

Item

ABC_CLASS_ID

MSC_LOCAL_ID_MISC

Item

BILL_SEQUENCE_ID

MSC_LOCAL_ID_SETUP

BOM

COMPONENT_SEQUENCE
_ID

MSC_LOCAL_ID_SETUP

BOM

ROUTING_SEQUENCE_ID

MSC_LOCAL_ID_SETUP

Routing

Running Collections 4-39

Entity Name

LID Table Name

Business Object

OPERATION_SEQUENCE_
ID

MSC_LOCAL_ID_SETUP

Routing

RESOURCE_SEQ_NUM

MSC_LOCAL_ID_SETUP

Routing

DEPARTMENT_ID

MSC_LOCAL_ID_SETUP

Department/Resources

LINE_ID

MSC_LOCAL_ID_SETUP

Department/Resources

RESOURCE_ID

MSC_LOCAL_ID_SETUP

Department/Resources

PROJECT_ID

MSC_LOCAL_ID_MISC

Project/Tasks

TASK_ID

MSC_LOCAL_ID_MISC

Project/Tasks

COSTING_GROUP_ID

MSC_LOCAL_ID_MISC

Project/Tasks

SR_CATEGORY_ID

MSC_LOCAL_ID_MISC

Categories

DISPOSITION_ID_FCT

MSC_LOCAL_ID_DEMAN
D

Demand (Forecast)

DISPOSITION_ID_MDS

MSC_LOCAL_ID_DEMAN
D

Demand (MDS)

SALES_ORDER_ID

MSC_LOCAL_ID_DEMAN
D

Demand (Sales Order)

DEMAND_ID

MSC_LOCAL_ID_DEMAN
D

Demand (Sales Order)

DISPOSITION_ID

MSC_LOCAL_ID_SUPPLY

Supplies

PO_LINE_ID

MSC_LOCAL_ID_SUPPLY

Supplies (PO/Req)

SCHEDULE_GROUP_ID

MSC_LOCAL_ID_SUPPLY

Supplies (MPS)

DISPOSTION_ID_MPS

MSC_LOCAL_ID_SUPPLY

Supplies (MPS)

SR_MTL_SUPPLY_ID

MSC_LOCAL_ID_SUPPLY

Supplies (On Hand)

4-40 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Entity Name

LID Table Name

Business Object

WIP_ENTITY_ID

MSC_LOCAL_ID_SUPPLY

Supplies (WIP)

The Purge program does not delete records related to following business objects
from ODS or LID tables.

Trading partners (organization, supplier, customer)

Calendars

Category sets

Sourcing rules

UOM

If you selected No for Complete Refresh when you submitted the concurrent
program, the following screen appears.
The following table shows the values for this screen.
Field

Value

Instance

Legacy instance against which the purge


program is to be run.

Complete Refresh

No

Delete records up to date

User-entered date (defaults to the current


date)

Delete supplies

Yes/No (defaults to Yes)

Delete demands

Yes/No (defaults to Yes)

In this case, only supply/demand business object records and those records whose
creation date is less than user-entered date get deleted from the ODS and LID
tables.

Loading Transaction Data Using Flat Files Into ERP Instance


Using either an Oracle Applications form or the self-service application, you can upload
transaction data (supply and demand) from flat files to the ERP instance.

Running Collections 4-41

Ensure that the transaction data is uploaded to the planning server using either legacy
systems directly or an Oracle ERP application. To avoid double counting, do not upload
the same transaction data to both Legacy and ERP instances. For example, a sales order
should not be uploaded using both ERP and Legacy instances.

Loading Transaction Data Notes


If you are importing the .dat file for the first time, then Excel prompts you to enter these
values. Once you enter them, you do not need to enter them again:

Date format: The format of all the dates in the dat files

Delimiter: Used internally to separate different columns in the dat file; make sure
that it matches the value of profile option MSC: Self Service Loads Delimiter.
Change these values in APS Menu > User Options. It opens a window to modify the
values and select an action:

Apply: Applies the changes to the open sheet

Apply & Save: Applies the changes to the open sheet and saves the settings

Before uploading CSData.dat, set the date format in ExcelLoader to YYYY/MM/DD.

To collect into an ERP instance using the form-based application


1.

Navigate to the Planning Data Collection form (Collections > Oracle Systems > Load
Transaction Data using Flat Files).
The Planning Data Collection form appears showing three programs: Load
Transaction Data, Pre-Process Transaction Data, and Planning ODS Load. The Load
Transaction Data program loads the transaction data through flat files into interface
tables. Load Transaction Data accepts parameter values including the path for
control and data files.
The Pre-Process Transaction Data program preprocesses the transaction data and
generates ids. Pre-Process Transaction Data enables you to specify the instance in
which you want to load the transaction data.
Planning ODS Load program moves the data from the interface tables to the main
tables of the planning server.

2.

Click in the Parameters field for Load Transaction Data.


The Parameters window appears.

3.

Enter the required information and the file names for all the data files that you want
to upload. Specify the maximum amount of time you would like to allocate to the
concurrent program in the Time Out Duration field. You can either enter the
directory path in the Data File's Directory field and then enter the file names for
each entity to be uploaded in the File Name fields, or you can leave the Data File's

4-42 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Directory field blank and enter the complete path and file name of each entity in the
File Name fields. The second option is useful if all the data files are not kept in the
same directory.
4.

When you finish entering information in the fields, click OK.

5.

Click in the Parameters field for Pre-Process Transaction Data.


The Parameters window appears.

6.

Select the instance from a list of values.

7.

After specifying the instance in which you want to load the transaction data, specify
the maximum time allowed for the process in the Time Out Duration field (in
minutes).
The Processing Batch Size field determines the size of batches while preprocessing
the records in the interface tables. A larger batch size is faster but requires more
system resources. The current default batch size is 1000.
The Total Number of Workers field specifies the number of concurrent processes to
be launched to process the data in parallel.

8.

Specify the entities that you want to be preprocessed for the ERP instance. Yes
indicates the entities that need to be preprocessed.

9.

When you finish entering information in the fields, click OK.

10. Click in the Parameters field for Planning ODS Load.

The Parameters window appears.


The Planning ODS Load parameters required for data collection in the ERP instance
is similar to the parameters required for legacy collections.
11. Specify the values for the parameters and click OK.
12. Click Submit in the Planning Data Collection window.
13. From the toolbar, choose View > Requests to view the status of the collections

process.
When the request is complete, you can view the data in Collection Workbench.

To collect into an ERP instance using the self-service application


1.

Double-click Collections > Oracle Systems > Load Transaction Data using Self
Service Loads.
The Oracle Collaborative Planning suite page appears.

Running Collections 4-43

2.

Click the Download link to download the Oracle Applications (OA) template.
All zipped .dat files, for example, bills of material and Calendar appear. A readme
providing information on how to use the templates is also provided in this zip file.

3.

Open the ExcelLoad.xlt file and import your data files to view and modify. After
making the changes, export the data file. Finally, zip all data files that need to be
uploaded.

4.

Click Browse to navigate to the data files location.

5.

Select the zip file containing data files to be uploaded.

6.

Click Start Load Now.


A concurrent request is triggered.
After the completion of this request, navigate to Collections Workbench to view the
collected data.

Customization
System integrators may want to add custom validations for enabling preprocessing to
filter out unwanted incoming data. The preprocessing engine provides hooks for each
entity, which can be used to plug-in custom validations.

Organization Specific Collections


Oracle Advanced Supply Chain Planning supports organization-specific collections,
which helps you in maintaining independent planning processes in independent
business units of a company that is running a single instance of the Oracle e-Business
Suite.
You can run collections for collecting data from only specified organizations of a source
instance. This helps you in elimination of unnecessary data collection from
organizations that are not planned in your planning process and reduce the processing
time.
Oracle Advanced Supply Chain Planning allows organization-specific collection for:

Standard collections:

Complete refresh method

Net change refresh method

Targeted refresh method

Continuous collections

4-44 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Note: Organization-specific collection is not available for legacy

collections.

To setup organization specific collections


1.

Select Advanced Planning Administrator responsibility.

2.

Navigate to Admin > Instances.


The Application Instances form appears.

3.

Define the instance.

4.

Click Organizations.
The Organizations form appears.

5.

Select the Enable check box for the organizations of the defined instance.

6.

Specify Collection Group for the organizations.


Assign all related organizations to the same collection group to ensure that group
organizations are collected together.

To perform organization specific collections


1.

Select the Advanced Supply Chain Planner responsibility.

2.

Navigate to Collections > Oracle Systems > Standard Collections.

3.

The Planning Data Collection form appears.

4.

Click the Parameters field for the Planning Data Pull program.

5.

The Parameters window appears.

6.

Select the Collection Group.

Regardless of the Collection Group value, Oracle Advanced Supply Chain Planning
always collects the following:

ATP Rules

Demand Classes

Trading Partners (Customers)

Trading Partners (Suppliers)

Running Collections 4-45

Units of Measure

User Company Association

Sourcing Rules and Assignment Sets

Shipping Networks and Shipping Methods

In addition, the collection programs collects all calendars to accommodate all trading
partner shipping and receiving calendars.

Collection from a Single Source to Multiple Destinations


Oracle Advanced Supply Chain Planning allows you to collect a single source instance
to multiple destination instances. This is useful when you need to perform volume
testing, where you need to collect from a source production instance to a test
destination instance while still generating production plans out of a production
planning server instance. Both of the planning server instances can share the same
production source transaction instance.
Collection from a single source to multiple destinations allows you to leverage the setup
and transaction data in the production source instance to do volume testing on the test
planning server instance. You can avoid duplicating the source instance and reduce
substantial amount of storage and maintenance costs.
Note: The source and destination (planning server) instances do not

need to be on the samerelease.


For example, you can have a test R12.1 destination instance and R11i
other destination instance. Both can collect from the same R11i
e-Business Suite Source instance.
The critical factor in such a design is the patching management.. If you
have to apply patch to one instance, you may have to apply the same
patch to all three instances. For example, you may patch the R12.1
destination instance and it requires a patch on your R11i e-Business
Suite Source instance. Then, you may need to apply the same patch the
same patch may need to be applied to your R11i other destination
instance.

To setup collection from a single source to multiple destinations


Perform these steps in each In each of your multiple destination instances.
1.

Select Advanced Planning Administrator responsibility.

2.

Navigate to Admin > Instances.


The Application Instances form appears.

4-46 Oracle Advanced Supply Chain Planning Implementation and User's Guide

3.

Associate destination instances to source instance in each destination instance


separately.

4.

Select the Allow ATP check box for the destination instance that you want to
consider in the ATP process from the source instance.
You can select the Allow ATP check box for only one of the destinations that are
associated to a single source.
The planning engine displays an error message if you attempt to select more than
one destination for ATP.

5.

Select the Allow Release ATP check box for the destination instances that are
allowed to release to the source instance.
The Allow Release Flag check box is used for both auto release and manual release
processes.
You can select the Allow Release check box for multiple destinations that are
associated to a single source.

To trigger the Auto Release process for a plan:


1.

Select the Allow Release check box for the instance where the plan is defined in the
Application Instances form.

2.

Select the Production check box for the plan in the Plan Names form.

Example: Using the Allow ATP option


Consider:

A single source instance S that is associated to two destination instances D1 and D2.

The Allow ATP check box is selected for destination instance D1 related to source S.

The ATP request from source S points to D1. The planning engine performs the ATP
process in D1 taking into consideration the plans that have ATP check box selected in
the Plan Names form.
In destination instance D2, there could be plans with the ATP check boxes selected in
the Plan Names form. The ATP process from D2 uses these plans. There are no
restrictions in checking the ATP check boxes in the Plan Names form in destinations.
Conclusion: You can select the Allow ATP check box in the Application Instances form
for only one of the destinations associated to a single source
Example: Using the Allow Release option
Consider:

A single source instance S that is associated to two destination instances D1 and D2.

The Allow Release check box is selected for D2 and not for D1.

Running Collections 4-47

The plans in D2 with the Production check boxes selected in the Plan Options form
trigger the Auto Release process to source.
You can select the Production check boxes for plans in D1 but they will not trigger any
Auto Release process to source. This is because the Allow Release check box is not
checked for D1 in the Application Instances form.
Conclusion: You can select the Allow Release check box for multiple destinations that
are associated to a single source.

4-48 Oracle Advanced Supply Chain Planning Implementation and User's Guide

5
Defining Supply Chain Plans
This chapter covers the following topics:

Overview of Defining Plans

Global Supply Chain Planning

Subset Plans

Master Scheduling

Choosing a Plan Type

Choosing Plan Classes

Choosing Planning Modes

Setting Plan Options

Forecasts

Choosing Aggregation Levels

Choosing an Objective Function

Controlling Planned Items

Overview of Defining Plans


This section describes features that help you select a plan type that best satisfies your
business requirements. You can choose to run a global supply chain plan or a subset
plan to suit your supply chain environment or single organization environment,
respectively. You can also select constrained, unconstrained, or optimized plan class
based on business objectives such as maximizing inventory turns, on time delivery, and
plan profit. Lastly, you can specify aggregation levels to view plans at varying levels of
detail.

Defining Supply Chain Plans 5-1

Global Supply Chain Planning


Oracle ASCP can generate planned orders for an entire supply chain within a single
multi-organization supply chain plan. This is illustrated below with a sample supply
chain; see alsoSample Supply Chain, page 5-2) andSample Bill of Material, page 5-2:

Sample Bill of Material

In this sample supply chain, SF1 and SF2 are subassembly facilities, AF1 is a final
assembly facility, DC1 and DC2 are distribution centers, C1, C2, C3 and C4 are
customers and S1, S2, S3 and S4 are suppliers.
A single plan of the entire supply chain has the following inputs:

Demand quantity (forecast + actual sales orders) for A01 at DC1 for each of the time
buckets in the planning horizon. This is captured in a Master Demand Schedule
(MDS) for DC1.

Demand quantity for A01 at DC2 for each of the time buckets in the planning
horizon. This is captured in an MDS for DC2.

The plan output contains planned order quantities, start dates, and completion dates for

5-2 Oracle Advanced Supply Chain Planning Implementation and User's Guide

A01 and all of its components and subcomponents.

Prerequisites for Running a Global Supply Chain Plan


To run a global supply chain plan, the following prerequisites are required:

Each planned organization must be set up on the source instance.

Collection programs must be directed to collect data from the transactional instance
of each planned organization.

Items to be planned must be enabled in each organization that can produce (or
distribute) the item. During item setup, items can be enabled in all organizations or
only in specific organizations.

Routings and/or Bills of Resource for each planned item must exist or be enabled in
each organization that is planned centrally.

Suppliers and sourcing rules must be enabled in all relevant organizations.

Advantages of the Single Plan


The single-plan approach is advantageous for the following reasons:

Least planning effort. Fewer plans need to be generated; fewer planning servers
need to be deployed and maintained.

Data consistency. Without the single-plan ability, requirements must be repeatedly


transferred upstream within the supply chain to each successive supplier facility.
Each transfer presents an opportunity for miscommunication or data loss.

Global optimization. Intelligent trade-offs between the performance of individual


facilities (as measured by, for example, plan profit) can be made because Oracle
ASCP optimizes the supply chain planned orders as a whole.

Minimum communication lag:


The effects of decisions made at the highest level of the supply chain are
immediately visible at the lowest level of the supply chain. If individual facility
plans are used, there is at least a one planning-run duration lag between the receipt
of requirements at a facility and the passing of the dependent requirements to the
facility's suppliers. Moreover, this lag is often much greater due to differences in
working hours between upstream and downstream facilities (for example, if the
facilities are in different time zones). Also, the planning cycles of upstream and
downstream facilities may not be synchronized (for example, customer facility AF1
runs its plan on Monday, while supplier facility SF1 runs its plan on Sunday). This
results in even longer communication lags.

Defining Supply Chain Plans 5-3

The overall effect of plan communication lag is to make the supply chain less
responsive to meeting changes in customer demand.

Creating Supply Chain Plans


You can have multiple supply chain plans. Before you launch a plan for the first time
you must name it.
In addition to creating a plans by creation, you can create a new plan by copying
information from one plan to it. Do this if you want to:

Save the results of a particular plan run before you re-run the plan

Begin using a new plan name with the results of the latest run of another plan.

Create a new plan with the same plan options as an existing plan

To create a global supply chain plan


1.

From the Navigator, choose Supply Chain Plan > Names.


The Supply Chain Names window appears.
This table describes the fields and options.
Object

Description

Name

Define a plan name.

Description

Define a plan description.

ATP

If this is selected, this plan will be used for


availability check. If the plan is used as a 24
x 7 ATP plan, the planning process may
never switch to a new version of the plan
from the copied plan after the original plan
has completed successfully ; consider
setting profile options MSC: Action
Allowed on ATP 24 x 7 Plan While Running
and MSC: ATP Synchronization Downtime
(minutes).

Production

If this is selected, this is a product plan.


Planned orders will be automatically
released within their release time fence.

5-4 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Object

Description

Notifications

If this is selected, exception message


notifications for the plan are enabled.

Plan Type

Valid values are Manufacturing Plan,


Production Plan, and Master Plan. This
setting interacts with the Planning Method
item attribute to determine which subset of
the items that pass the condition imposed
by the Planned Items parameter are
planned. Please see Choosing a Plan Type,
page 5-27 for further details.

2.

Save your work.

3.

Select Plan Options for the Plan Options window.


Continue setting plan options and parameters.

Copying Supply Chain Plans


Use the copy plan function to make a copy of an existing plan.
If memory bases planner flat files do not exist, Copy Plan process completes with the
warning - WARNING: The copy plan operation completed successfully. However,
some auxiliary data files could not be copied. Therefore, you will not be able to run
online planner. You can re-launch the plan from the Navigator.
To copy a plan
1.

From the Supply Chain Names window, select a plan, then click Copy Plan for the
Copy Plan window.

2.

In Plan Name and Plan Description, enter information for the new plan.

3.

Select or clear ATP, Production, and Notification as you would if you are creating a
new plan om the Plan Names form.

4.

Plan Type defaults to the plan type of the source plan and you cannot change it if
you want to copy all plan information.
You can copy only the plan options from one plan to another of a different plan
type. To do so, select Copy Plan Options Only and select Plan Type for the new
plan.

Defining Supply Chain Plans 5-5

5.

Enter an Inactive Date for the new plan.

6.

Click OK.

7.

Save your work.

Subset Plans
There are some situations in which it makes sense to plan a portion of the supply chain
separately, outside of the overall supply chain MPP plan.

Scenario 1: Unique Local Objectives Must be Respected Along with Global Objectives
Suppose that subassembly plant SF1 (Figure: Sample Supply Chain, page 5-2), which
makes M12 (Figure: Sample Bill of Material, page 5-2), contains very expensive capital
equipment. SF1 is the overall supply chain constraint, so every minute that its resources
are utilized brings extra profits to the enterprise. Resource utilization is the most
important objective for SF1. For the supply chain as a whole, however, due to rapid
product life cycles and a fickle market, inventory turns might be the most important
objective. In this situation you could run a two-stage planning process.

An MRP for organization SF1 with resource utilization as the objective to generate
planned orders for M11, M22, B31, and B21 (the portion required at SF1).

A MPP for organizations DC1, DC2, AF1, SF1, and SF2 with the above MRP as a
supply schedule with inventory turns as the objective to generate planned orders
for A01, M12, B13, B23, and B21 (the portion required at SF2).

Scenario 2: Local Restrictions Not Captured in Global Planning Inputs


Suppose that item B21, a subcomponent of item M11 (Figure: Sample Bill of Material,
page 5-2), has volatile pricing. In lieu of implementing the default planned orders in
facility SF1 that a global MPP would generate for M11 and its subcomponents (B21), one
could plan the supply chain as follows:
1.

MPP plan for organizations DC1, DC2, AF1, and SF2 to generate planned orders for
A01, M12, B13, M22, and M11.

2.

Load the MPP as a demand schedule into a Master Production Schedule (MPS) for
organization SF1. Dependent demand for M11 is derived from the planned orders
for A01.

3.

Run the MPS.

4.

Manually adjust the planned orders for M11 in the MPS (for example, to pull ahead
the orders for M11 in order to take advantage of a time-sensitive special promotion
on B21).

5-6 Oracle Advanced Supply Chain Planning Implementation and User's Guide

5.

Run an MRP for organization SF1 with the adjusted MPS as input to create planned
orders for M11 components and subcomponents (B21 in this case).

Situation 3: Single Global Data Model Not Available


The one-step supply chain planning capability of Oracle ASCP presumes either the
installation of ASCP as part of an enterprise-wide implementation of Oracle
Applications, or the existence of collection programs to pull cross-supply chain
transaction data from various Oracle Applications instances or from legacy systems.
Cross-supply chain data must be accessible to build the net change snapshot used by
Oracle ASCP to generate planned orders.
This may not be the case. For example, one or more facilities in the supply chain
perform planning and/or transaction processing on legacy systems not yet integrated to
Oracle ASCP via some sort of collection program. In this situation, the renegade
facilities must be scheduled outside the global MPP plan according to the same steps as
used in Scenario 2 above.

Pitfalls of Subset Planning


The two principal pitfalls of subset planning (as opposed to global, single-plan supply
chain planning) are:

Local optimization as opposed to global optimization

Plan infeasibility due to supply chain interdependencies

The first pitfall is the fact that plans that optimize individual facilities may not be
compatible with the optimum global supply chain plan. Take the case of the two
distribution centers DC1 and DC2 in Figure 5-1: Sample Supply Chain The way to
maximize on-time delivery for DC1 is to allocate all production from AF1 to DC1. The
same logic holds for DC2. The global optimum solution, which would be missed via
subset planning, comes from some allocation of AF1 output to both DC1 and DC2.
A simple example of supply chain interdependency is Supplier S3 in Figure 5-1: Sample
Supply Chain. This supplier supplies item B21 to both subassembly facilities SF1 and
SF2. Individual plans run for SF1 and SF2 could not recognize the shared capacity at
supplier S3 and could not evaluate, if the combined SF1 and SF2 demands for B21 are
too high, how best to allocate the B21 to SF1 and SF2. In such a situation the SF1 and
SF2 individual plans would be infeasible, but would not even generate any exception
notices to alert the planners.

Choosing Between Global Supply Chain and Subset Plans


In general, resource and material capacity are most efficiently utilized in a global
supply chain planning environment where planning distributes production
requirements across multiple organizations. However, the choice of global supply chain
versus subset planning should depend on a number of factors including:

Defining Supply Chain Plans 5-7

Physical proximity of the organizations being planned: If planned organizations


are geographically dispersed, it is generally more difficult to fulfill demand in one
region from a plant or distribution center far away because of transportation costs
and longer lead-times. Note, however, that the costs associated with fulfilling
demand from remote plants can be modeled in planning. Planning can then
optimize production allocation across plants to meet the objectives that have been
set. For example, if balancing resource loads is the primary objective of a
multi-organization plan, planning will distribute production across plants to meet
that objective.

Commonality of the items produced: If you have multiple organizations that


produce similar products, global supply chain planning is beneficial because
planning can consider factors like material and resource availability, material costs,
and resource costs to create an optimal supply chain plan.

Commonality of the supply base: Similar to producing common items,


organizations sharing suppliers are good candidates for global supply chain
planning because supply can be optimally distributed across plants depending on
each plan's production requirements. Global supply chain planning will ensure that
supplier capacity is most effectively used to meet end customer demand and to
minimize inventory.

Linkage among plants: If production at one plant must be coordinated with


production at other plants, global supply chain planning should be used. For
example, if Plant A provides subassemblies to Plant B (Plant A is a feeder plant),
both plants should be planned together.

Corporate structure:The internal organizational structure of a corporation is also a


major determinate of the planning method used. If there are clear organizational
boundaries between divisions, global supply chain planning is difficult to
implement.

The table below summarizes the factors to consider when deciding whether to run a
global supply chain or subset plan.
Factor

Global Supply Chain


Planning

Subset Planning

Physical proximity

Close Physical Proximity

Distant Physical Proximity

Commonality of items
produced

High Commonality

Low Commonality

Commonality of supply base

High Commonality

Low Commonality

5-8 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Factor

Global Supply Chain


Planning

Subset Planning

Linkage among plants

Tight Linkage Among Plants

Loose Linkage Among Plants

Corporate structure

Centralized Corporate
Structure

Decentralized Corporate
Structure

Hub and Spoke Planning


Oracle Advanced Supply Chain Planning provides you with the option of using
demands from all planned orders during hub and spoke planning. When you use your
plans as demand schedules to other plans, the planning engine considers all planned
orders in the source plan as demands and explodes down the bills of material creating
demands for the lower level components.
Hub and spoke planning uses a multi-plan approach where you can plan across the
supply chain at the top level and then release planned orders to a lower level
manufacturing plan for all MRP planned items. The top level plan includes only end
items or end items with critical sub-assemblies, and typically only the final assembly
plants. The lower level plan (MRP) is at the component level and includes the final
assembly plants and the component manufacturing plants. Hub and spoke planning is a
commonly used term for this type of subset planning.
Hub and spoke planning allows you to plan and release the top level plans for a small
subset of items. It also provides easier recognition of critical components based on
bottleneck resources.
Using the two plan process with MPS/MPP and MRP
In a multi-planning setup with a two plan process, the top level plans are always either
MPS or MPP, and the lower level plan is the MRP.
MRP is the best choice for the lower level plan, as the MRP plans all items for any
planning method except Not Planned. This reduces the risk of missing an item due to
an incorrect planning method selection.
Note: Avoid setting item attributes to one of the joint planning methods

(MRP/MPP Planned or MPS/MPP Planned) as this can lead to


unintended results. For example, if an item is marked MRP/MPP and
the item is in the MPP, then the MRP does not replan it. If you use the
joint planning method settings, you need to take extra care during
testing to insure that you get the intended results.

You can use the two plan process when you need to segment the planned items into
two groups to support multiple planning groups. For example, the production planners

Defining Supply Chain Plans 5-9

of your company want to plan the top level items and sub-assemblies. The buyers and
MRP planners want to see the demands for their MRP planned items based on an
approved production schedule from the production planners. In addition, there is a
difference in frequency that each plan is run. The production is run once or twice a
week while the MRP is run every night. In such a scenario, you can employ a two plan
process.
The top level plan, an MPP for example:

Has independent demands including MDS, forecasts, and sales orders.

Plans all MPP, MPS/MPP, MRP/MPP planned items.

Plans critical components that are MRP planned items marked as critical
components

Releases orders as required, either manually or auto-release, for MPP, MPS/MPP or


MRP/MPP items.

Planners manually review, adjust, and release orders as needed by the shop floor.

The planned orders and reschedules are visible to the MRP after the MRP is
launched. Therefore, the planners do not have to release them until needed by the
shop floor.

The lower level plan, the MRP:

Has independent demands for MRP planned items, including MDS's, forecasts and
sales orders.
Note: Avoid adding independent demands for MPP or MPS

planned items to the MRP. MRP does not re-plan these demands.

Has the MPP or MPS as a demand schedule and the Interplant check box is not
selected.

This brings into the MRP, the independent demands and supplies for all MPP
or MPS planned items with components that are MRP planned items.

The MRP explodes downwards from the MPP or MPS supplies including
planned orders, creating demands for MRP planned items.

Plans all MRP items and any other planned items that are not planned by the MPP
or MPS plans.
Items that are sandwiched between two MPP or two MPS items are designated as
MRP planned by MRP and are re-planned by MRP.
You may encounter a number of inconsistencies with sandwich items. It is

5-10 Oracle Advanced Supply Chain Planning Implementation and User's Guide

recommended that you avoid sandwiched items as this condition can lead to
unintended results. For example, if a sandwiched item has a primary and alternate
bills of material, the MPP might select the alternate bills of material and the MRP
might select the primary bill of material. The two plans may then plan different
components of the sandwiched item. You can face a similar situation with respect to
primary and substitute components of the sandwich item.
If you add demands for the sandwich item to the MRP, some planned orders in the
MRP are pushed out of the planning horizon because of insufficient supply for the
MPS part in the MRP. Therefore, if an item is sandwiched, you need to include all
demands in the MPS.
For MRP constraint options, if you select:

Enforce Capacity Constraints (ECC), the planned orders in the MRP can be late for
the demands from the MPP or MPS.

Enforce Demand Due Dates (EDD), the planned orders in the MRP are not late for
demands from the MPP or MPS.

If the MPP arrives at planned supplies and reschedules based on objectives, constraints,
pegging, and demand priorities visible in the MPP, the MRP does not change these
planned supplies and reschedules. The MRP has different objectives, constraints,
pegging and priorities and does not have adequate data to accurately replan MPP
planned supplies.
The MRP considers resource capacity consumed by planned orders in the MPP or MPS.
If resources are shared by items in both the MPP and MRP or in the MPS and the MRP,
then the resource capacity consumed by the MPP or MPS items is considered by the
MRP and only the remaining resource capacity is available to the MRP planned items.
The MPP or MPS resource usages are not rescheduled by the MRP.
Note: Oracle Advanced Supply Chain Planning uses the date of the

resource requirements. Therefore, orders that come in the middle of a


weekly or period bucket in the demand or supply schedule are
available in the destination plan on the actual schedule date and not at
the beginning of the bucket.

Hub and spoke planning using critical components


When you run an MPS plan with the critical components option selected, the planning
engine plans for:

MPS and MPS/MPP planned items

MRP and MPP planned Items that are critical components of MPS and MPS/MPP
Planned items.

Defining Supply Chain Plans 5-11

The plan is constrained by resource requirements for critical components if resource


requirements are selected as a constraint.

The plan is also constrained by the supplier capacities for critical components if
supplier capacity is selected as a constraint.

The plan may also be constrained by the purchasing lead-times of the critical
components if you select the Enforce Purchasing Lead-times option.

If the plan options items selection is set to Demand Schedule items, then the MRP
planned items that are not a critical component of an item in the Demand Schedule
are not included. For example, item C is MRP planned and is only a critical
component of Item X. If Item X is not a planned item for the MPS, then neither is
Item C.

All components in the paths of critical components or between the critical


components and end items.
This means that other MPS or MPP items are pulled into the MPS and planned
because they have common critical components with the MPS planned items
selected.
For example, item C is MRP planned and is a critical component of item X and item
Y. Item X is on the demand schedule of the MPS. The planning engine plans item Y
in the MPS because it is on the path of the critical component Item C.
In this case, item Y is treated as a critical component and not as an MPS planned
item. For example, work orders for Item Y cannot be released from the MPS.

Critical components and bottleneck resource group


In case of a MPP or MPS plan with Include critical components option selected and
bottleneck resource group:

Any item with a bottleneck resource on the routing is planned as a critical


component

All MRP planned items that use any resource in the bottleneck resource group are
planned as critical components

If you select the plan options Include critical components and bottleneck resources, then
the plan itself determines what the critical components are based on the resources in the
bottleneck resource group. You do not need to individually mark items as critical
components.
The planning engine calculates the requirements in the following manner:

The plan is constrained only by the capacity of bottleneck resources when planning
resource requirements.

5-12 Oracle Advanced Supply Chain Planning Implementation and User's Guide

The resource durations for non-constraining resources are calculated for the proper
offsetting of requirements. The resource loads for non-constraining resources are
calculated and resource overloads exceptions are generated.

MPP or MPS item supplies planned in a production or master plan with respect to
bottleneck resources can be released.

To define critical components


1.

Select the Inventory responsibility.

2.

Navigate to Items > Organization Items > MPS/MRP Planning tab.

3.

Select the Critical Component check box.


Set the critical component item attribute at the organization level or globally for all
organizations depending on whether the item attribute is set to the organization
level or the global level.
The planning engine can also infer from the bottleneck resource group whether or
not an item is a critical component. You can opt to not mark any item as a critical
component as critical components are selected based on the resources in your
bottleneck resource group.

4.

Navigate to Plan Options > Main tab.

5.

Select the Include Critical Components check box.

MPS/MPP planning with critical components used as a demand schedule for an MRP
When a MPP or MPS plan with critical components is used as a demand schedule for an
MRP:

The critical components are planned in the MRP.

The supply due dates for critical components in the MRP plan can be different from
the ones in the MPP plan because:

The MRP plan constraint options are different

Additional constraints at the lower levels cause the critical components to be


late or early.

Changes in delivery dates of the critical components do not change dates on


planned orders from the MPS for all MPS items. The planning engine always treats
these orders as firm.

The planned orders for critical components in the MPS are ignored by the MRP.

Defining Supply Chain Plans 5-13

The planned orders for critical components in the MRP can be released.

To perform hub and spoke planning


1.

Set up the following profile options:

MSC: Allow Release of Planned Orders from Demand Schedule Plan

MSO: Use Collections Start Time


For more details, see Appendix A: Profile Options.

2.

Define critical components.


For more details, see: To define critical components, page 5-13.

3.

Define a MPP or MPS as the top level plan.

4.

Launch the MPP or MPS plan.

5.

If you make any changes to the results of the hub plan that impact resources, run
online or batch replan against the hub plan before feeding it to the spoke plan.

6.

In the spoke plan, navigate to Plan Options > Organizations tab.

7.

Select the top level plan as a demand schedule for the lower level plan, the MRP.

8.

Clear the Interplant check box.

9.

Launch the MRP plan.

10. Navigate to Workbench > Supply/Demand window.


11. View the supply or demand that is fed from the MPP/MPS plan demand schedule.

The Item From Source Plan check box is selected for all supplies or demands that arrive
from an MPS or MPP.

Examples
This section provides a few examples to illustrate the relation between the Interplant
plan option and hub and spoke planning:

Single organization MPP as a demand schedule to an MRP with Interplant not


Checked, page 5-15

Single organization MPP with critical components as a demand schedule to an


MRP, page 5-16

'Multi organization MPP with critical components as a demand schedule to an

5-14 Oracle Advanced Supply Chain Planning Implementation and User's Guide

MRP, page 5-20


In all the examples provided in this section, you can change MPP to MPS everywhere to
receive identical results.
Example 1: Single organization MPP as a demand schedule to an MRP with Interplant not
Checked

Assume that a single organization uses a MPP and an MRP. The MPP is a demand
schedule to the MRP and the Interplant option is not selected. The MRP does not plan
the MPP or MPS planned supplies:
Figure 'Single organization MPP, page 5-15 illustrates the following:

Sandwiched items: Item F is sandwiched between items D and J.

Item E is MRP/MPP planned or uses a joint planning method.


Single organization MPP

The MPP constrained planning rules are:

Items A, B, E, D, F, and J are planned by the MPP

Items C, H, I, G and K are not planned by the MPP and are not visible in the MPP.

When the MPP is a demand schedule to the MRP, the MRP constrained planning rules
are:

Items A, B, E, D, and J are not planned again by the MRP but the planned orders for
items A, E, D, J are visible in the MRP.

Item F, which is the sandwiched MRP planned item, is re-planned by the MRP.

The planned order demand for items C, F, H, I G, and K is visible in the MRP. These
items are planned in the MRP.

Defining Supply Chain Plans 5-15

Explanation:

Item E, which is MRP/MPP planned, is treated like MPP planned items. If Item B is
MRP/MPP and Item E is MPP, there is no difference in the plan results as both are
still planned like any other MPP planned item.

If independent demands are fed to the MRP for any MPP planned item, then these
are displayed in the MRP as Unmet Demand. The MRP does not create new
supplies for any items planned by the MPP.

If new demands are fed to the MRP for the sandwiched item F, the total demand for
item F in the MRP will exceed the total demand for item F in the MPP. Therefore,
the supply of its component item J will be insufficient for the total demand found in
the MRP. The MRP cannot plan additional supplies of Item J. Therefore, some item
F supplies will be pushed to the end of the planning horizon.

Example 2: Single organization MPP with critical components as a demand schedule to an


MRP

Assume that a single organization uses a MPP and an MRP. The MPP is fed as a
demand schedule to the MRP and the Interplant option is not selected.
Single organization MPP with critical components

Figure 'Single organization MPP with critical components, page 5-16 illustrates the
following:

MPP planned items include 1, A, D, K, and M.

Item G is MRP planned but it is treated as MPP planned by the MPP because it is

5-16 Oracle Advanced Supply Chain Planning Implementation and User's Guide

sandwiched between MPP planned Items. It is re-planned by the MRP.

MRP planned items include B, C, E, F, G, H, I, J, L, N, O, P, Q, and R.

Three MRP planned items C, F, and R are marked as critical components. These are
constraints to the MPP plan. Planned orders from the MPP are not passed to the
MRP for these three items.

Item B is MRP planned and not a critical component but is treated as a critical
component because it is above another critical component. Planned orders from the
MPP are not passed to the MRP for Item B.
The MPP has both released supplies and planned order supplies for all MPP
planned items. These are passed to the MRP as independent demands and supplies
whenever they have an MRP planned item below them.

In the MRP Supply Demand view, the following information is displayed:


Plan
Meth
od

Ite
m

Fi
r
m

From
Sour
ce
Plan

Order
Type

Days
Late

Qty
/
Rat
e

Sugg
Start
Date

Sugg
Due
Date

Dema
nd
Satisfi
ed
Date

Need
By
Date

Action

MPP

Yes

Sales
Order

-1

3-Jan03

4-Jan-0
3

MPP

Fir
m

Yes

MPP
Planned
Order

4-Jan03

4-Jan03

3-Jan
-03

Alway
s None

MPP

Yes

Planned
Order
Demand

-1

-1

3-Jan03

4-Jan-0
3

None

MPP

Fir
m

Yes

MPP
Planned
Order

-3

2-Jan03

4-Jan03

3-Jan
-03

Alway
s None

MRP

Planned
Order
Demand

-3

-1

2-Jan03

5-Jan-0
3

None

MRP

Planned
Order

4-Jan03

5-Jan03

2-Jan
-03

Releas
e

Defining Supply Chain Plans 5-17

Plan
Meth
od

Ite
m

Fi
r
m

From
Sour
ce
Plan

Order
Type

MRP

Planned
Order
Demand

MRP

MPP

MPP

MRP

Days
Late

Qty
/
Rat
e

Sugg
Start
Date

Sugg
Due
Date

Dema
nd
Satisfi
ed
Date

Need
By
Date

Action

-1

2-Jan03

1-Jan-0
3

None

Planned
Order

1-Jan03

1-Jan03

2-Jan
-03

Releas
e

Yes

Planned
Order
Demand

-1

-1

1-Jan03

2-Jan-0
3

None

Fir
m

Yes

MPP
Planned
Order

1-Jan03

2-Jan03

1-Jan
-03

Alway
s None

Planned
Order
Demand

-1

1-Jan03

1-Jan-0
3

None

Planned
Order

1-Jan03

1-Jan03

1-Jan
-03

Releas
e

MPP

Fir
m

Yes

Planned
Order
Demand

-1

20-De
c-02

20-Dec
-02

None

MPP

Fir
m

Yes

Discrete
Job

-36

15-De
c-02

20-De
c-02

20-D
ec-02

Alway
s None

MRP

Discrete
Job
Demand

-36

-1

15-De
c-02

21-Jan03

None

MRP

Planned
Order

21-Jan
-03

21-Ja
n-03

15-D
ec-02

Releas
e

MRP

Discrete
Job
Demand

-1

-1

18-De
c-02

19-Dec
-02

None

5-18 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Plan
Meth
od

Ite
m

Fi
r
m

From
Sour
ce
Plan

Order
Type

MRP

Planned
Order

MPP

Yes

MPP

Fir
m

MRP

MRP

Days
Late

Qty
/
Rat
e

Sugg
Start
Date

Sugg
Due
Date

Dema
nd
Satisfi
ed
Date

Need
By
Date

Action

19-De
c-02

19-De
c-02

18-D
ec-02

Releas
e

Planned
Order
Demand

-1

17-De
c-02

17-Dec
-02

None

Yes

Planned
Order

15-De
c-02

17-De
c-02

17-D
ec-02

Alway
s None

Planned
Order
Demand

-1

15-De
c-02

15-Dec
-02

None

Planned
Order

10-De
c-02

15-De
c-02

15-D
ec-02

Releas
e

Explanation:

MPP planned orders can or cannot be released from the MRP, depending on the
value of the profile option MSC: Allow MRP Release of Planned Orders from
Demand Schedule Plan.

Item 1 also appears in the MRP Supply/Demand form but the pegging ends with
the Item A supply.

Days Late information is brought over from the MPP. This is the calculated value
found in the MPP for the demand.

Order number is either the MPP Plan Name or, if this is the end item demand in the
MPP, the planning engine displays the order number found in the MPP for the end
item demand. If the customer and customer site for the end item demand is
available in the MPP, this is also passed to the MRP for the end item demand.

The planning engine provides the order start date and all operation start dates from
the MPP to MRP. This drives the due date for MRP components if the Operation
Start Date scheduling method is selected.

The Need By Date for a planned order from the MPP is always the suggested due
date of the MPP Schedule Demand.

Defining Supply Chain Plans 5-19

Item C is MRP planned and is a critical component. The MRP creates the planned
orders and these can be released from the MRP. The planned orders created for
item C in the MPP are not visible in the MRP.

The example displays a planned order scheduled early because of capacity


constraints.

A supply for item K is 36 days late. From the supply chain bills of material, it is
clear that the item A supply will also late. However, the MPP Planned Order
Demand for item A is not changed to reflect this. In the MRP, the days late is noted
for the next higher level MPP planned items but the days late is not pushed up the
supply chain bills of material to higher levels of MPP Planned Items.

The MPP planned order dates for item M are not changed even though item M is
not needed at these dates because the supplies for Item K are 36 days late.

The days late information for the MPP supply are based on the lower level supplies
that are pegged to it.

The rows marked as Yes in the From Source Plan column indicate that the demand
and supply rows are from the demand schedule plan, either an MPS or a MPP.

Multi organization MPP with critical components as a demand schedule to an MRP

Assume that the MPP plans for four organizations D2, M2, S1, and M1.

5-20 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Multi organization MPP

Figure Multi organization MPP, page 5-21 illustrates that the interorganization
transfers, which are possible between the four organizations are:

Org D2 item A is transferred from M2

Org M2 item L is transferred from M1

Org M2 item E is transferred from M2

The MPP has a demand schedule for item 1. The MPP is fed to an MRP as a demand
schedule four times, once for each org D2, M1, M2, and S2.
The MPP plans the following items:

Org D2: Items 1 and A

Org M2: Items A,B, E. B is only planned as a critical component.

Org M1: No items

Org S1: Items E, F, G and I. I is only planned as a critical component.

Defining Supply Chain Plans 5-21

The MPP is fed as a demand schedule to the MRP. You can arrive at two results based
on the Interplant check box selection:

Interplant option is not selected, page 5-22

Interplant option is selected, page 5-22

Interplant option is not selected

The MRP shows MPP planned supplies for all MPP planned items. In the MRP, you can
see:

Org D2: Nothing

Org M2:

MPP planned make orders for item A

MPP planned transfer orders for item E from S1

MRP planned orders for Items B, C, and D

MRP planned transfer orders for item L from M1

Org M1:

Nothing from the MPP

MRP planned orders for items L, M, and N

Org S1:

MPP planned orders items E, F, and G

MRP planned orders for items H and I

Interplant option is selected

In the MRP, the interplant check box is selected for the MPS or MPP demand schedule.
The only planned orders from the MPP or MPS that appear in the MRP are interplant
transfers. The purpose of feeding the demand schedule with Interplant option selected
is to pick up the interplant demands and then let the MRP plan all supplies within an
organization. The supplies are all pegged to the interplant transfer demands, which are
again seen as firm with respect to the MRP. No dates and times are changed for the
interplant transfer demands.

Master Scheduling
Oracle Advanced Supply Chain Planning provides you with master scheduling
capabilities to perform aggregate production planning using product family items.

5-22 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Forecasting and planning at the product family level allows you to anticipate and
resolve resource loading issues and subsequently helps you to recommend appropriate
levels of procurement at the right times.
You can also perform aggregate production planning using product family items if you
want to segregate production planning (for level loading against resource constraints)
and materials planning (for driving procurement) into separate job functions.
Oracle does not recommend placing an assemble-to-order model as a member of a
product family.
Oracle Advanced Supply Chain Planning provides you the following features for
master scheduling:

'Reduce MPS, page 5-23

'Production Forecast, page 5-24

'Product Family Item Sourcing, page 5-25

'Constrained Master Scheduling, page 5-26

'Product Family and Member Item Drill Down, page 5-27

'Forecast and Production Forecast Pegging, page 5-27

Reduce MPS
Planned orders for product family items in an MPS plan are usually firm due to the
following reasons:

The orders are firmed during level loading

The profile option MSC: MPS Auto-Firm Planned Orders is set to Yes

Oracle Advanced Supply Chain Planning allows you to eliminate the firmed planned
orders within a defined time fence from subsequent batch replans. When you set the
Reduce MPS option, firm planned orders that fall within the Reduce MPS time fence are
automatically dropped at the time of the next plan run. This helps you in avoiding
overstatement of material and resource requirements.
Note: In case of standard items, the demand time fence, the process of

releasing a planned order, and collecting the Work In Process job


reduces and relieves the planned orders. However, product family
items are only reference items with respect to execution and are never
released. Therefore, these items do not follow the mechanism used by
standard items.

Defining Supply Chain Plans 5-23

To set the Reduce MPS option


1.

Define the product family item.

2.

For more details, see section: Creating a Product Family in Oracle Bills of Material
User's Guide.

3.

Select the Inventory responsibility.

4.

Navigate to Items > Organization Items > MPS/MRP Planning tab.

5.

Set the Reduce MPS option to one of the following:

None - The order quantities of the MPS item supply are not reduced.

Past Due - When the supply due date is past due, the order quantities on the
MPS supply entries are reduced to zero

Demand Time Fence - When the supply is within the demand time fence, the
order quantities on the MPS supply entries are reduced to zero

Planning Time Fence - When the supply is within the planning time fence, the
order quantities on the MPS supply entries are reduced to zero
It is recommended that you use the Past Due option for reducing MPS and
enable Demand Time Fence for items that are exploded and derived in
planning.

To use the Reduce MPS option


1.

Set the Reduce MPS option.

2.

Run a production plan for the MPS item.

3.

Level load and firm the planned orders.

4.

Re-run production plan at a later date.

5.

Verify that firmed planned orders are dropped based on the Reduce MPS time
fence.

Production Forecast
During planning, Oracle Advanced Supply Chain Planning considers the following
derived dependent demands as production forecasts:

Member items that are part of a product family item

Option class and option items that are part of a model item

5-24 Oracle Advanced Supply Chain Planning Implementation and User's Guide

The planning engine applies demand time fence control to the production forecast. This
ensures a correct demand picture for the member items, option class and option items.
To set dependant demands as production forecast
1.

Select the Inventory responsibility.

2.

Navigate to Items > Organization Items > MPS/MRP Planning tab.

3.

Set the Forecast Control as None for the member items, option class, or option
items.
The planning engine explodes the requirements for these items based on the parent
forecast or demand.

4.

Optionally, define the Demand Time Fence for member items to enable demand
time fence control.
For more details, see section: MPS/MRP Planning Attribute Group in Oracle
Inventory User's Guide.

5.

Verify that the derived demand is available as production forecast.


If Demand Time Fence is enabled, the planning engine uses the member item
demand time fence.

6.

Navigate to the Horizontal Plan window to view the dependent demand.

Product Family Item Sourcing


When you need to ship product family member items from multiple shipping locations,
Oracle Advanced Supply Chain Planning generates recommendations for shipping
locations based on capacity and current supply conditions and allows you to distribute
forecasts to the specific shipping locations. Using this option, you can decide, which
internal organizations to source from at the product family level in the production plan.
To set up product family items sourcing
1.

Select Advanced Supply Chain Planner responsibility.

2.

Navigate to Sourcing > Assignment set.


The Sourcing Rule / Bill of Distribution Assignments window appears.

3.

Assign sourcing rules to product family items.


For more details on assigning sourcing rules, see Setting Up the Supply Chain, page
6-2,

Oracle Advanced Supply Chain Planning uses the global sourcing rules from the
assignment set defined in Step 3 to distribute forecast using global forecasting rules.

Defining Supply Chain Plans 5-25

For more details on global forecasting, see Chapter 6: Supply Chain Modeling, section:
Global Forecasting.

Constrained Master Scheduling


It is often desirable to master schedule only end items, taking into consideration
material availability of critical components and the capacity of key bottleneck resources.
You can specify certain components as critical components, and resources as bottleneck
resources to constrain an MPS or MPP plan even though the components are actually
planned in MRP.
To define critical components:
1.

Select the Inventory responsibility.

2.

Navigate to Items > Organization Items > MPS/MRP Planning tab.

3.

Select the critical component check box.

The planning engine can infer from the bottleneck resource group whether or not an
item is a critical component.
For more details, see section: MPS/MRP Planning Attribute Group in Oracle Inventory
User's Guide.
To define bottleneck resources:
1.

Select the Inventory responsibility.

2.

Define the Bottleneck Resource Group in the Resource Groups Lookups form.

3.

Assign the Bottleneck Resource Group to the appropriate department resources in


the Department Resources form.
For more details, see Oracle Bills of Material User's Guide.

4.

Specify the Bottleneck Resource Group in Plan Options > Constraint tab.

Bottleneck Resource Group Scheduling


If you plan using a bottleneck resource group, the planning engine schedules all
resources but schedules resources in the bottleneck resource group differently than it
schedules resources not in the bottleneck resource group.
For resources in the bottleneck resource group, it performs the usual detailed
scheduling referring to the constraint planning options that you selected.
For resources not in the bottleneck resource group, it schedules activities and
operations:

When needed

5-26 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Based on the required duration (Resource usage / Assigned units)

Without regard to resource capacity. If its actions overload resource capacity, it


issues Resource overloaded exception messages.

Without regard to the plan option Resource Constraints.

If the plan is:

Enforce capacity constraints, the planning engine may schedule the supply late
because of the duration and issue Resource constraint exception messages.

Enforce demand due dates, the planning engine may compress the duration so that
the supply completes on time, when it reaches the planning horizon start time, and
when it reaches the planning time fence. As it compresses duration, it increases
assigned units.

Product Family and Member Item Drill Down


Oracle Advanced Supply Chain Planning allows you to view the product family item
details that include member item rolled up information in the Horizontal Plan window.
For more details, see Chapter 10: Planner Workbench, section: Product Family and
Member Item Drill Down.

Forecast and Production Forecast Pegging


Pegging traces supply information for an item to its corresponding end demand details.
For more details, see Chapter 10: Planner Workbench, section: Forecast and Production
Forecast Pegging.

Choosing a Plan Type


In Oracle ASCP you can launch three type of plans:

Production Plan

Manufacturing Plan

Master Plan

Each creates time-phased planned orders that satisfy independent and dependent
demand while seeking to respect material and resource constraints.
A choice of plan types lets you tailor the degree of subset planning that is performed for
the supply chain: from a single, global supply chain plan down to manually adjusted
plans for each item in each organization of the supply chain.
MPS plans support the following functionality:

Defining Supply Chain Plans 5-27

You can select routings for a production plan while scheduling resources.

For production plans that have routings, you can view the Gantt chart in the
Planner Workbench.

To do this, the three types of plans need to be used in conjunction with the MRP
Planning Type item attribute that is set for each item. Possible values for this attribute
are:

MRP Planning

MPS Planning

MRP/MPP Planned

MPS/MPP Planned

MPP Planned

In addition, plan option Main tab, Planned Items specifies the types of items that the
planning engine should plan in a particular plan run. Choices are:

All Planned Items

Demand Schedule Items and all sales orders: Plan all items that have demands as
well as all items that have sales orders against them.

Supply Schedule Items only

Demand and supply schedule Items

Demand Schedule and WIP components

Demand Schedule items only: Only plan items that have demands If plan option
Include Sales Orders is selected (Organizations tab), include only sales orders
against those items.

Demand Schedule Items, WIP components and all sales orders

To set the MRP Planning Type item attribute at the item level
1.

Sign on with the Manufacturing and Distribution Manager responsibility.

2.

From the Navigator window, choose Inventory > Items > Master Items.

5-28 Oracle Advanced Supply Chain Planning Implementation and User's Guide

To set the MRP Planning Type item attribute at the more detailed item-organization level
1.

Sign on with the Manufacturing and Distribution Manager responsibility.

2.

From the Navigator window, choose Inventory > Items > Organization Items.

Each type of plan includes or ignores an item for planning depending on the setting of
its MRP Planning Type attribute. The discussion below focuses on the principal ways in
which plan type (Master, Production, or Manufacturing) can be used in conjunction
with MRP Planning Type item attribute values (MRP Planning, MPS Planning, MPP
Planned, MRP/MPP Planned, MPS/MPP Planned).
There is a logical equivalence between the different planning types as shown by the fact
that the following plans, applied to the sample supply chain (Sample Supply Chain,
page 5-2) and BOM (Sample Bill of Material, page 5-2), yield identical planned orders
across the supply chain. In the BOMs illustrated in these figures, the values in
parentheses indicate the setting of the MRP Planning Type item attribute.
The usefulness of the different types of plans comes in when subset planning is used.
Suppose, for example, that subset plan M12 and all its components and subcomponents
are used. Some reasons for needing to do so are discussed above.
1.

Run a Master plan to generate planned orders for all items except for the
components and subcomponents of M12 (Sample Bill of Material, page 5-2):

This combination of plan type and MRP Planning Type item attribute values creates
cross-supply chain planned orders for A01, M11, B13, B21, and M12 and omits M22,
B23, B31.
2.

Use the Master plan as a demand schedule for a Production plan run. This
generates planned orders M12.

Defining Supply Chain Plans 5-29

3.

Manually modify the MPS for M12 as necessary.


Note: With Oracle ASCP, this step is less frequently necessary than

before. This is because the finite-capacity planning performed by


Oracle ASCP takes resource and material availability into account,
and therefore eliminates much of the need to manually smooth
production via an MPS.

4.

Run a Manufacturing plan, using the Production plan as an input demand


schedule. This generates planned orders for M12, M22, B23 and B31 (Sample Bill of
Material, page 5-2).

5-30 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Choosing Plan Classes


Oracle ASCP allows for the following options for generating plans.

Unconstrained

Resource Constrained

Material Constrained

Material and Resource Constrained

Optimized

Before discussing these options in the table below, please take note of the following key
concepts.

Constraints
Oracle ASCP lets you prioritize how you enforce Capacity Constraints or Demand Due
Dates. Whichever constraint takes precedence over the other is the hard constraint; the
other is the soft constraint. You must choose one and only one type of constraint.

Enforce Demand Due Dates


If you choose to enforce Demand Due Dates (setting Demand Due Dates as a hard
constraint), then primary resources are used and loaded to capacity to satisfy demand
due dates. The system also evaluates alternate resources if additional capacity is
required. If there is insufficient capacity to meet demand due dates, the primary
resource is overloaded. The choice of whether to use an alternate resource or overload
capacity depends on cost considerations if optimization is selected. Oracle ASCP
returns exception messages if capacity is overloaded.

Enforce Capacity Constraints


If you choose to enforce Capacity Constraints (setting Capacity Constraints as a hard
constraint), then resources are loaded to their limit to satisfy demand (if required).
Unsatisfied demand is pushed into the future. In this case, Oracle ASCP returns late
replenishment exception messages.

Optimization
Oracle ASCP allows for multiple levels of optimization in generating plans. These are
described in the table below along with the situations under which each would be most
useful.

Defining Supply Chain Plans 5-31

Optimization Level

Planning Horizon

Question/Goals

Scenario

Unconstrained Plan

Long Term Future

How much resource


capacity and material
availability do I need
to arrange in order to
satisfy all anticipated
demand in a timely
manner?

Decisions can be
made on resource
acquisition/dispositio
n and supplier
sourcing to address
the exceptions.

Resource Constrained
Plan

Long Term Future

How much material


availability do I need
to arrange in order to
satisfy all anticipated
demand in a timely
manner?

Difficult to change
resource capacity, but
increased outsourcing
is an option.

How much resource


capacity do I need to
arrange in order to
satisfy all anticipated
demand in a timely
manner?

Difficult to change
material availability
but internal resource
acquisition/dispositio
n is an option.

Generate a feasible
plan that respects
material, resource,
distribution, and
transportation
constraints.

Impossible to
overcome material
and resource
constraints and
therefore must
respect them in order
to generate a feasible
supply chain plan.

Material Constrained
Plan

Material and
Resource Constrained
Plan

Long Term Future

Near Term Future

5-32 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Decisions can be
made on supplier
sourcing to address
the exceptions.

Decisions can be
made on resource
acquisition/dispositio
n to address the
exceptions.

Optimization Level

Planning Horizon

Question/Goals

Scenario

Optimized Plan

Near Term Future

Generate an
optimized and
executable plan based
on plan objectives
and material,
resource, and
transportation
constraints.

Impossible to
overcome material
and resource
constraints and
therefore must
respect them in order
to generate a feasible
supply chain plan.

The scope of optimization levels is summarized in the table below:


Optimization Level

Scope

Non-optimized (unconstrained, resource


constrained, material constrained, material
and resource constrained)

Local settings that can be applied to temporal


subsets of an overall supply chain plan. These
simply dictate which types of constraints
(material and resource) are obeyed in which
portions of the plan.

(Optimized option unchecked which applies


to the entire planning horizon)

The planned orders for the Resource


Constrained, Material Constrained and
Material and Resource Constrained time
portions of the plan are generated via a fast
heuristic.
The planned orders for the Unconstrained
time portion of the supply chain plan are
always generated using traditional MRP type
logic.
Optimized
(Optimized option checked which applies to
the entire planning horizon)

Global setting that applies to the entire supply


chain plan.
The planned orders for the resource
constrained, material constrained and material
and resource constrained time portions of the
plan are generated via a linear programming
planning algorithm which explicitly optimizes
objectives that are important to the user.

Choosing Planning Modes


The planning engine operates in phases. Each phase performs different planning tasks.

Defining Supply Chain Plans 5-33

You can choose a planning mode to guide the planning engine in the planning process.
Each planning mode executes a different set of planning phases.
Planning Engine Phases
This table explains the planning engine phases.
Planning Engine Phase

Description

Optimization phase

- Linear-programming based
- Selects alternate sources, processes bills of
material and routings, substitute items and
components, and alternate resources

Order modifier phase

- Modifies output of optimization phase so


that order modifiers are respected
- Calculates pegging

Planning phase

- Nets available supply and scheduled receipts


against demand to calculate planned orders
- Applies order modifiers
- Calculates pegging
- Enforces date effectivities: Bills of material
and routings, sourcing rules, process validity
rules, and end item substitution rules)

Scheduling phase

- Reschedules supplies to respect material,


resource, lead-time, and calendar constraints
- Refines alternate resource selection if
necessary
- Schedules supplies to the minute

Planning Modes
You select the planning mode for a plan as you specify the instructions for the planning
engine (plan options). This table explains the planning phases that the planning engine
performs each planning mode.
Planning Mode

Planning Engine Phases

Unconstrained: Planning phase

Planning phase

5-34 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Planning Mode

Planning Engine Phases

Constrained (Classic):

- Planning phase
- Scheduling phase

Constrained (Classic) with Decision Rules:

- Optimization phase
- Planning phase
- Scheduling phase

Constrained (Without Detailed Scheduling):

- Optimization phase
- Order modifier phase

Constrained (With Detailed Scheduling):

- Optimization phase
- Order modifier phase
- Scheduling phase

Optimized:

- Optimization phase
- Planning phase
- Scheduling phase

The planning modes Constrained (Without Detailed Scheduling) and Constrained


(With Detailed Scheduling) are available only when the value of profile option MSC:
Enable Advanced Constraints is Yes
Evaluation of Planning Modes
If you want to plan to infinite capacity, choose Unconstrained planning mode.
If you want to constrain the plan according to capacity constraints or due dates, choose
from:

A constrained planning modeConstrained (Classic), Constrained (Classic) with


Decision Rules, Constrained (Without Detailed Scheduling), and Constrained (With
Detailed Scheduling) planning mode

Optimized planning mode

If you want the planning process automatically to select alternates considering full
relative cost data, choose Optimized planning mode.
If you want the planning process automatically to select alternates considering only the
rankings of alternates (sources, bills of material/routings, resources, substitute
components, end item substitutes) and not relative cost data for alternates, choose from

Defining Supply Chain Plans 5-35

Constrained (Classic) with Decision Rules planning mode

Constrained (Without Detailed Scheduling) planning mode

Constrained (With Detailed Scheduling) planning mode

Before you use these alternate options, set profile options:

MSC: Enable Advanced Constraints

MSO: Order Modifier Maximum Searching Depth

Oracle suggests that the Constrained (Without Detailed Scheduling) and Constrained
(With Detailed Scheduling) planning modes provide superior solution quality to the
Constrained (Classic) with Decision Rules planning mode. The superior quality results
from planned order generation with respect to order modifiers, capacity, and lead-time
constraints at the same time. This results in more accurate offloading from primary to:

Alternate resources when order modifiers are present

Alternate sources to minimize demand lateness

Substitute components to minimize demand lateness

These diagrams show some solution differences between the Constrained (Classic)
mode and the Constrained (With/Without Detailed Scheduling) modes.

5-36 Oracle Advanced Supply Chain Planning Implementation and User's Guide

If day-level planning information is acceptable and you prefer to have the planning
results as quickly as possible, choose Constrained (Without Detailed Scheduling)
planning mode. Oracle suggests that this planning mode generally takes less time to
process than the detailed scheduling planning modesConstrained (Classic) with
Decision Rules and Constrained (With Detailed Scheduling).
If you need detailed scheduling to the minute and can wait for longer processing times
than Constrained (Without Detailed Scheduling) planning mode, choose from:

Constrained (Classic) with Decision Rules planning mode: Oracle suggests that this
planning mode generally takes less time to process than the Constrained (With
Detailed Scheduling) planning mode.

Constrained (With Detailed Scheduling) planning mode: Oracle suggests that this
planning mode takes longer to process than the Constrained (Classic) with Decision
Rules planning mode but provides superior solution quality.

Setting Plan Options


This section describes how to set plan options. The plan options appear in the following
tabbed regions:

Defining Supply Chain Plans 5-37

Main

Aggregation

Organizations

Constraints

Optimization

Decision Rules

To access the plan options do either of the following:

Go directly from the Navigator

Access the Plan Names form, select a plan, and click Plan Options.

The Main Tabbed Region


This table describes the fields and options.
Object

Description

Planned Items

This parameter and the Plan Type field in the


Supply Chain Names window, control the
items that are planned in the supply chain
plan. An item must satisfy conditions imposed
by both parameters before being included in
the supply chain plan. Please see Choosing a
Plan Type, page 5-27 for further details.

Assignment Set

The assignment set that holds the sourcing


rules and bills of distribution that define the
rules for material flow within your supply
chain.

5-38 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Object

Description

Material Scheduling Method

Choose from Operation Start Date or Order


Start Date scheduling methods. If you choose
Operation Start Date, material is scheduled to
arrive at the start of the operation for which it
is required. If you choose Order Start Date,
material is scheduled to arrive at the start of
the order for which it is required. Order State
Date is usually an earlier date than the
Operation Start Date and therefore this
selection represents the more conservative
planning logic of the two options.

Demand Priority Rule

When ASCP does detailed scheduling, it


schedules demands one by one. The rule
specified here dictates the order in which
demands will be considered during detailed
scheduling, and thus which demands will get
the first opportunities to take up available
materials and resource capacities. Please see
the section Demand Priority Rules, page 5-64.

End Item Substitution Set

If Decision Rules tabbed region > Use End


Item Substitution is selected, select a
substitution set. These are defined in the
Planning Details - Substitute window
discussed End-Item-Level Substitution, page
12-1. You can use a set of substitution
relationships to be effective for a given plan
by selecting the substitution set as an option
for the plan. This allows you to run
simulations of possible substitutions and
evaluate performance indicators given
possible future substitutions.

Overwrite

Overwrite planned orders. For further details,


please see Overwrite Options, page 5-58.

Defining Supply Chain Plans 5-39

Object

Description

Schedule By

Set this option to instruct the planning engine


to:
- Plan supplies based on sales order line
request, promise, or schedule dates for either
ship or arrival
- Consume forecasts based on sales order line
request, promise, or schedule dates. You must
provide forecast dates that match your choice
of this plan option; for example, if you select
Promise Ship date for this plan option, make
sure your forecast dates are in terms of
promise ship dates.
Select one of the following sales order line
dates:
- Schedule Ship Date
- Schedule Arrival Date
- Request Ship Date
- Request Arrival Date
- Promise Ship Date
- Promise Arrival Date
The default is Schedule Ship Date.
For forecast consumption, the planning engine
uses:

Schedule Date: If you select Schedule


Ship Date or Schedule Arrival Date

Request Date: If you select Request Ship


Date or Request Arrival Date

Promise Date: If you select Promise Ship


Date or Promise Arrival Date

If you do not specify plan option Demand


Priority Rule and have not specified a default
demand priority rule (in the Define Priority
Ruled form), the planning engine uses the
value of this plan option as the demand
priority rule.

5-40 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Object

Description

Demand Class

If you want to limit a production plan to a


demand class, enter it. This field is active only
for a Production Plan/MPS schedule.

Demand Time Fence Control

Check this option to enforce demand time


fence control.

Append Planned Orders

Appends new planned orders to current plan.


For further details, please see Overwrite
Options, page 5-58.

Planning Time Fence Control

Check this option to enforce item attribute


planning time fence control.

Move Work Orders to PIP

Check this option if you want to generate


planned order supply even in the absence of
demand in order to ensure that inventory is
held on the manufacturing floor only for items
designated as Planned Inventory Points.

Display Key Performance Indicators

Check this option to calculate key


performance indicators for the plan.

Lot for Lot

Check this option to force the creation of a


separate supply for each demand. This
prevents creation of aggregate supplies that
satisfy multiple demands.

Include Critical Components

Select this plan option to instruct the planning


engine to plan considering critical
components.
Depending on the plan type and the planning
item types, the planning engine may plan
critical components and not plan other
components or components of those
components.
To mark an item as a critical component, select
its item attribute Critical Component.

Do Not Spread Forecast

The planning engine should use forecast


entries as they exist for planning.

Defining Supply Chain Plans 5-41

Object

Description

Spread Forecast Evenly

The planning engine should spread aggregate


forecast demand evenly across the daily
buckets from the workday calendar.

Consume by Forecast Bucket

The forecast consumption process does not


search outside of the consumption bucket for
forecasts and sales orders except in daily
buckets.

Explode Forecast

Select this plan option to instruct the planning


engine to explode forecasts as follows during
the consumption process:
- Product family forecasts to product family
member item forecasts
- Model forecasts to other model, option class,
and item forecasts.
This option applies to forecasts with forecast
control Consume and derive.
If you clear this plan option, you have
arranged for this explosion to occur in the
source instance or in Oracle Demand Planning
before the planning run.

Backward Days

This parameter allows a sales order demand


to consume forecast demand even if the
forecast demand is up to the specified number
of days earlier than the sales order demand. It
applies only to the supply chain planning
forecast and not to Oracle Demand Planning
forecast scenarios. Please see the section
Forecast Consumption Days, page 5-69 for
more details.

Forward Days

This parameter allows a sales order demand


to consume forecast demand even if the
forecast demand is up to the specified number
of days later than the sales order demand. It
applies only to the supply chain planning
forecast and not to Oracle Demand Planning
forecast scenarios Please see the section
Forecast Consumption Days, page 5-69 for
more details.

5-42 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Object

Description

Enable Pegging

Select this option (the default) to calculate


pegging information. Oracle ASCP traces
supply information for an item to its
corresponding end demand details, which you
can then view in a graphical display. This field
is checked by default.

Peg Supplies by Demand Priority

If Enable Pegging is selected, select to instruct


the planning engine to peg in demand priority
order from Demand Priority Rule.

Reservation Level

If Enable Pegging is selected, choose a


reservation level: Planning Group, Project,
Project-Task, or None.

Hard Pegging Level

If Enable Pegging is selected, choose a hard


pegging level: Project, Project-Task, or None.

The Aggregation Tabbed Region


This table describes the fields and options.
Object

Description

Plan Start Date

If you have never run the plan, this field


displays today's date. If you have run the
plan, this field displays the planning horizon
start date of the last run.

Plan End Date

Calculated planning horizon end date based


on your entries in Buckets and the owning
organization calendar.

Start Date

Calculated start date for each bucket based on


your entries in Buckets and the owning
organization calendar. The value for the Days
column is the Plan Start Date.

Defining Supply Chain Plans 5-43

Object

Description

Buckets

Number of buckets of this bucket type.


Weekly buckets can only start on the week
beginning day from the manufacturing
calendar. If the daily horizon does not end on
the day before a week beginning day, the
planning engine extends it to the next day
before a week beginning day. It plans the
extended days in daily buckets, never minute
or hourly buckets, regardless of any other
settings.

Items

Choose to plan at either the Item level or


Product Family level. If you select Items in the
first bucket, the other buckets can be set to
either Items or Product Family. However, if
you select Product Family in the first bucket,
the remaining buckets are set to Product
Family by default.

Resources

Choose to plan at either the Individual level or


Aggregate level. If you select Individual in the
first bucket, the other buckets can be set to
either Individual or Aggregate. If you select
Aggregate in the first bucket, the remaining
buckets are set to Aggregate by default.

Routings

Choose to plan at either the routings or bill of


resources level. Whatever level you select in
any of the buckets, all the rest of the buckets
are assigned that level by default.

Resource Utilization Calculation


The planning run generates planned orders, recommendations, and resource
requirements.
The planning horizon is synchronized with time of the plan run. As a result, planned
orders, recommendations, and resource requirements are generated starting at the time
of plan run.
This diagram shows how resource utilization is calculated. The resource requirements
are calculated as of Time t2 and the resource availability as of Time t1. There is a
disparity between the times of resource requirement calculation (t2) and resource
availability calculation (t1).

5-44 Oracle Advanced Supply Chain Planning Implementation and User's Guide

The Organizations Tabbed Region


This table describes the fields and options.
Object

Description

Global Demand Schedules

Select the names of Oracle Demand Planning


scenarios that drive this plan. You can select
demand planning scenarios that do not
reference an organization (organization
dimension set to All Organization).

Ship To Consumption Level

Select a forecast consumption level for the


Oracle Demand Planning scenario. The global
forecasting process consumes forecast entries
that have Ship To value the same as this plan
option.
You can select:
- Customer
- Customer Site
- Zone
- Customer Zone
- Demand Class
- Item
The choices in the list of values changes
depending on the published level of the
scenario.

Org

An organization which this plan should plan.

Description

The name of the organization.

Net WIP

Select to consider discrete jobs and other


production orders as supply in the planning
demand/supply netting process.

Net Reservations

If checked, ASCP generates pegging of


on-hand supply to sales orders that matches
the reservations recorded in the source
transaction system.

Defining Supply Chain Plans 5-45

Object

Description

Net Purchases

Select to consider purchase orders, purchase


requisitions, in-transit shipments and other
nonproduction order scheduled receipts as
supply in the planning demand/supply
netting process. This option covers all
scheduled receipts not covered by the Net
WIP option.

Plan Safety Stock

Select to consider plan safety stock demand


and supply in the planning demand/supply
netting process. See Safety Stock, page 6-133.

Include Sales Order

Select to invoke forecast consumption within


ASCP for the selected organization. Check this
if the demand schedules for the organization
are unconsumed forecasts. Uncheck this if the
demand schedules for the organization are
consumed forecasts plus sales orders in the
form of master demand schedules.

Firm Planned Orders From Production


Schedule

Select this check box to indicate that the


organization can receive data from Production
Scheduling to the schedule specified in the
Schedule Name field.
See Feeding a Production Schedule Back into
ASCP.

Schedule Name

Enter the name of the production schedule.


Note that this production schedule should be
referencing this ASCP plan within its schedule
options. In other words, the schedule name
that is entered should reference the ASCP plan
on the Schedule Options page, Scope tab.
See Feeding a Production Schedule Back into
ASCP.

Firm Horizon (Days)

Enter the number of days for which the


planned orders from the feeding production
schedule are considered by the ASCP plan.
See Feeding a Production Schedule Back into
ASCP.

5-46 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Object

Description

Bill of Resource

Select Bill of Resources from the list of values.

Simulation Set

Select a Simulation Set from the list of values.


A simulation set is a set of adjustments to the
base availability calendar of a resource, and is
defined via the Oracle Bills of Material
Department Resources form. You can define
different simulation sets to model different
availability scenarios (for example, the base
availability calendar reflects 5 day operations;
simulation set 1 reflects working 6 day
operations; simulation set 2 reflects 7 day
operations). The planning engine applies the
simulation set to all resources in the
organization.
Oracle Enterprise Asset Management plans
maintenance activity and creates maintenance
work orders which may specify shutdown of
equipment resources. If you are using Oracle
Enterprise Asset Management, you can pass
your maintenance downtimes to the planning
engine. To plan for these shutdowns in Oracle
Advanced Supply Chain Planning, run the
Oracle Enterprise Asset Management Load
Equipment Maintenance Downtime
concurrent process.
The process creates a simulation set with the
downtimes recorded as capacity changes for
reduced hours. You can specify the simulation
set in the Organizations tabbed region of the
Plan Options window. When the plan is run,
the planning engine uses this simulation set to
calculate the reduction in the available
capacity of resources due to maintenance
downtime. The planning engine plans
production activities for these resources after
considering the reduction in available
capacity. You can view the impact of this
change on the resource availability and usage
profiles in the Planner Workbench.

Demand Schedules

Select the names of demand schedules,


forecasts, and plans that drive this plan.

Defining Supply Chain Plans 5-47

Object

Description

Include Targets

You can select this option for a distribution


plan that you are using as a demand schedule.
Distribution plans may use target inventory
levels and attempt to plan to meet the target
inventory demands. However, when
smoothing their production schedules and
resolving constraints, they may choose to
produce some amount less than required by
the target inventory levels. In this case,
distribution planning distributes according to
safety stock inventory levels first and then
allocates the remainder using the target
inventory levels.

Ship To Consumption Level

Select a forecast consumption level for the


local forecasts in the demand schedule. The
forecast consumption process consumes
forecast entries that have Ship To value the
same as this plan option.
You can select:
- Customer
- Customer Site
- Demand Class
- Item-org

Interplant

If selected, the planning engine uses only


interorganization orders and demands from
interorganization planned orders. If cleared,
the planning engine uses demands from all
planned orders.

Supply Schedules

Select the name of supply schedules that


participate in this plan.

Subinventory Netting

Opens the Subinventory Netting window.

The Constraints Tabbed Region


This table describes the fields and options.

5-48 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Object

Description

Constraints Mode

Specify the constrained planning mode for


this plan; see Choosing Planning Modes. Valid
values are:
Unconstrained: This is the default value. The
options in the Scheduling region are grayed
out.
Constrained (Classic): The options in the
Scheduling region are enabled.
Constrained (Without Detailed Scheduling):
The options in the Scheduling region are
grayed out. You cannot use lot-for-lot
planning in this planning mode.
Constrained (With Detailed Scheduling): The
options in the Scheduling region are enabled.
You cannot set all Resource Constraints and
Material Constraints to No. If you set any
Resource Constraints to Yes, you cannot clear
Calculate Resource Requirements.
To enable pegging, select plan option Enable
Pegging.

Enforce Demand Due Dates

Select if you want demand due dates to be


your hard constraint (that is, respected in lieu
of material and resource capacity constraints if
there is conflict). For more information, see
Setting Constraints for Different Plan Types,
page 9-28.

Enforce Capacity Constraints

Select if you want material and resource


capacity constraints to be respected in lieu of
demand due date constraints if there is a
conflict. For more information, see Setting
Constraints for Different Plan Types, page 928.

Start Date

Displays the start date for each bucket type.

Buckets

Displays the number of buckets of this bucket


type.

Defining Supply Chain Plans 5-49

Object

Description

Resource Constraints

Select Yes to consider resource constraints. If


you select No, the planning engine assumes
that resource capacity is infinite regardless of
any simulation sets.

Supplier Capacity Constraints

Select Yes to consider supplier capacity


constraints.

Enforce Purchasing Lead-time Constraints

Select this plan option to instruct the planning


engine to constrain the plan by purchased
item lead-times (item attributes or approved
supplier list).
Clear it to instruct the planning engine never
to miss a demand due date because of a
purchased item lead-time.
For more details, see Enforce Purchasing
Lead-time, page 9-30.

Minutes Bucket Size (in Days)

Specify the number of minute buckets in the


Days bucket type. If the plan start time is not
00:00, the planning engine schedules the
remainder of the first day in minutes even if
the value for plan option Minutes is 0. For
example if you start the plan on 01-Jan 14:00,
the planning engine schedules in minutes
from 01-Jan 14:00 to 02-Jan 00:00.

Hours Bucket Size (in Days)

Specify the number of hours buckets in the


Days bucket type.

Days Bucket Size (in Days)

Specify the number of days buckets in the


Days bucket type.

Calculate Resource Requirements

If selected, the program will calculate resource


capacity utilization. Select in unconstrained
plans to enable release of lot-based planned
orders.

5-50 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Object

Description

Planned Resources

Select All Resources or Bottleneck Resources.


If you have defined bottleneck resource
groups in Oracle Bills of Material and you
want to detail schedule only the bottleneck
resources, select Bottleneck Resources and
enter a Bottleneck Resource Group.

Bottleneck Resource Group

If you have defined bottleneck resource


groups in Oracle Bills of Material and you
want to detail schedule only the bottleneck
resources, select its name.

Bottleneck Resource Group Scheduling


If you plan using a bottleneck resource group, the planning engine schedules all
resources but schedules resources in the bottleneck resource group differently than it
schedules resources not in the bottleneck resource group.
For resources in the bottleneck resource group, it performs the usual detailed
scheduling referring to the constraint planning options that you selected.
For resources not in the bottleneck resource group, it schedules activities and
operations:

When needed

Based on the required duration (Resource usage / Assigned units)

Without regard to resource capacity. If its actions overload resource capacity, it


issues Resource overloaded exception messages.

Without regard to the plan option Resource Constraints.

If the plan is:

Enforce capacity constraints, the planning engine may schedule the supply late
because of the duration and issue Resource constraint exception messages.

Enforce demand due dates, the planning engine may compress the duration so that
the supply completes on time, when it reaches the planning horizon start time, and
when it reaches the planning time fence. As it compresses duration, it increases
assigned units.

Defining Supply Chain Plans 5-51

The Optimization Tabbed Region


This table describes the fields and options.
Penalty factors are plan level values that:

You can override by setting values for organizations and items in the source
instance

Override those set in profile options


Object

Description

Optimize

Select if you are running an optimized plan.


Before selecting, verify that you selected
Constraints tabbed region, Constrained Plan
field. If you clear, you cannot enter any
other information in this tabbed region.

Enforce Sourcing Constraints

Select if you want to enforce the sourcing


splits in the item sourcing rules. For an
optimized plan, the planning engine may
override these sourcing splits if it results in
less cost. For unconstrained and constrained
plans, the planning engine respects these
sourcing splits without regard to this
option.

Maximize inventory turns

Specify a weighting percentage from 0 to 1.

Maximize plan profit

Specify a weighting percentage from 0 to 1.

Maximize on-time delivery

Specify a weighting percentage from 0 to 1.

Exceeding material capacity %

Enter a numerical value to quantify the


impact of exceeding material capacity. For
example, if you enter 50, the penalty factor
is 50%.

Exceeding resource capacity %

Enter a numerical value to quantify the


impact of exceeding resource capacity. For
example, if you enter 50, the penalty factor
is 50%.

5-52 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Object

Description

Exceeding transportation capacity %

Enter a numerical value to quantify the


impact of exceeding transportation capacity.
For example, if you enter 50, the penalty
factor is 50%.

Demand lateness %

Enter a numerical value to quantify the


impact of late demand. For example, if you
enter 50, the penalty factor is 50%.

The Decision Rules Tabbed Region


This tabbed region is available as follows:

Unconstrained plans: It is never available.

Constrained plans: It is available only if profile option MSO: Enable Decision Rules
is Yes.

Optimized plans (Optimization tabbed region, Optimize is selected): It is always


available.

For buy items in unconstrained plans and constrained plans in which this tabbed region
is not available, you can duplicate the functionality of this region's Use Alternate
Sources parameter; set profile option MSC: Enable Enhanced Sourcing to Yes. You
cannot duplicate this functionality for transfers from other organizations.
When this tabbed region is enabled, the planning engine does not consider the profile
option MSC: Enable Enhanced Sourcing.
This table describes the fields and options.
Object

Description

Use End Item Substitution

If selected, use end item substitute prior to


creating new planned orders. If cleared, use
only the demanded item. Enter the End Item
Substitution Set in the Main tabbed region.

Use Alternate Resources

If selected, use primary resource and use


alternate resource only if necessary. If cleared,
use only primary resources.

Defining Supply Chain Plans 5-53

Object

Description

Use Substitute Components

If selected, use primary components and use


substitute components only if necessary. If
cleared, use only primary components only.

Use Alternate BOM/Routing

If selected, use primary routings and use


alternates only if necessary. If cleared, use
only primary bills of material and routings.

Use Alternate Sources

If selected, use primary sources and use


alternate sources only if necessary. If cleared,
use primary sources only. The planning
engine does not use alternate sources (rank 2
or higher) as a sources of supply.

Using an Existing Plan as a Demand Schedule For New Plan


The plan for one organization can be used as a demand (or demand schedule) for the
plan of another organization.
Note: Users can collect forecasts into the APS planning server.

Optionally, they can choose to consume forecasts by sales orders when


they run ASCP plans. Forecasts are consumed if the Include Sales
Order check box in the Organizations tab of the Plan Options window
is checked. For multilevel assemble-to-order items, forecasts are
consumed at all levels if the forecast explosion has occurred in the
source instance prior to the collection.

To use an existing plan as a demand schedule for new plan


1.

Choose Supply Chain Plan > Names to create a new plan for the organization that
will use an existing plan as a source.
The Supply Chain Plan Names window appears.

2.

Select Plan Options.


The Plan Options window appears.

3.

Choose the Organizations tab.

4.

Specify the plan name to be used as a source for the new plan in the Demand
Schedule portion of the window.

5-54 Oracle Advanced Supply Chain Planning Implementation and User's Guide

5.

Click Subinventory Netting.


The Subinventory Netting window appears.
This table describes the fields and options.
Object

Description

Name

Shows all active subinventories for your


organization.

Description

Subinventory description.

Net

Select to net the subinventory in the


planning run.

Up-Sell Cross-Sell Substitution Item Relationships


Oracle Advanced Supply Chain Planning collects the following information on a
demand that represents a sales order line:

Original ordered item: The item that the customer asked for

Ordered item: The item that the customer ordered (the booked item)

The relationship between the ordered item and original ordered item is classified as:

Up-sell: The process of offering customers products superior in capability to the


ones that they intend to buy

Cross-sell: The process of offering customers related products or accessories in


addition to the ones that they intend to buy

Substitution: The process of offering customers similar products to the ones that
they intend to buy. This is usually when the requested product is not available to
ship.

During forecast consumption, Oracle Advanced Supply Chain Planning checks to see if
the booked item in the sales order is one that has been offered to the customer as a
substitute to what the customer originally requested. If so, Oracle Advanced Supply
Chain Planning consumes the forecast of the original item. If the booked item in the
sales order is an up-sell or a cross-sell item, Oracle Advanced Supply Chain Planning
consumes the forecast of the booked item.
This feature helps you in offering equivalent substitute products when requested
product is in short supply. It also makes the forecast consumption process sensitive to
the relationship type between the original and the ordered items as recorded on the

Defining Supply Chain Plans 5-55

sales order. This provides you with accurate records of order booking history, which
improves forecast accuracy.
The following table shows the relationship type on the sales order line. The planning
engine considers this for identifying the forecast against which this sales order line
should be consumed.
Relationship type on the
sales order

Forecast consumption
performed on forecast of
ordered item?

Forecast consumption
performed on forecast of
original ordered item?

Up-Sell

Yes

No

Cross-Sell

Yes

No

Substitution

No

Yes

To setup up-sell cross-sell substitution item relationships


1.

Select the Manufacturing and Distribution Manager responsibility.

2.

Navigate to Order Management > Orders, Returns > Sales Orders.

3.

Highlight any sales order line, and select Related Items to see all the potential
up-sell, cross-sell, and substitution possibilities. You can select one of the displayed
options.

4.

Once you select a related item, Oracle Order Management copies the item that the
customer had originally requested for, into the original item column on the sales
order line.

To use up-sell cross-sell substitution item relationships


1.

Enter related items in the sales order lines.

2.

Collect data into the planning instance.

3.

Change to the Demand Planner responsibility.

4.

Select the data stream inputs for demand planning.


For more details, see Creating Data Streams for Demand Plans, page 5-57.

5.

Create a demand plan.


For more details, see Oracle Demand Planning Implementation and User's Guide.
Oracle Demand Planning has options of recording history against either the original

5-56 Oracle Advanced Supply Chain Planning Implementation and User's Guide

item or the ordered item through the choice of input data stream. This will
influence the forecasting process for these items.
6.

Change to the Advanced Supply Chain Planner responsibility.

7.

Navigate to Plan Options > Organization tab.

8.

In the Global Demand Schedules region or the Organization specific Demand


Scheduled Region, select the demand planning scenarios that drive the plan.

9.

Run the plan.

10. Navigate to the Supply/Demand window to view the information on the original

item and the ordered item.


7
11. The forecast consumption process of Oracle Advanced Supply Chain Planning is

sensitive to the presence of orders that have undergone item substitution.


12. Right-click on a sales order line and select Consumption Details.

Both the Original Item and the End Item are displayed in the Consumption Details
window.
You can also view the forecast consumption details in the Horizontal Plan window if
the forecast is a global forecast.
Creating Data Streams for Demand Plans
When creating demand plans, you can specify any one of the following data streams:

Booking History

Booking History - Booked Items

Shipment History

Shipment History - Shipped Items

The following table shows whether the planning engine records the history on the
original item or the ordered item based on the relationship on the sales order.
Input data stream

Relationship type
on the sales order

History recorded on
ordered item?

History recorded on
original item?

Booking History or
Shipment History

Up-Sell

Yes

No

Defining Supply Chain Plans 5-57

Input data stream

Booking History Booked Item or


Shipment History Shipped Item

Relationship type
on the sales order

History recorded on
ordered item?

History recorded on
original item?

Cross-Sell

Yes

No

Substitution

No

Yes

Up-Sell

Yes

No

Cross-Sell

Yes

No

Substitution

Yes

No

If the relationship type on the sales order is other than up-sell, cross-sell, or,
substitution, the planning engine records the history against the ordered item in all the
four input data streams.
If the relationship type is blank and the original item is specified, these are orders that
have undergone item substitution in the planning process. The planning engine treats
such orders as the substitution relationship type.
Note: In case of model items, the Calculate Planning Percentages

feature works only with two input data streams: Booking History Booked Items and Shipment History - Shipped Items. Using this feature
in conjunction with the other two data streams may produce
inconsistent results.

Overwrite Options
When you launch the planning process, you generate new planned orders and
suggested repetitive schedules to meet your net requirements. Since you can firm a
MPP, MPS, or MRP planned order, you may not want the planning process to overwrite
any firm planned orders. You can use the Overwrite and Append plan level options to
limit how the planning process reacts to firm planned orders and to stabilize the short
term material plan.
Overwrite
When you enter All in the Overwrite field in the Main tab of the Plan Options form, the
planning process overwrites all entries, planned and firm planned, from the current
material plan. When you enter None in the Overwrite field, the planning process does
not overwrite any firm planned orders. It does, however, overwrite any suggested
planned orders that are not firm. When you enter Outside planning time fence in the
Overwrite field, the planning process overwrites all entries from the current plan,

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planned and firm planned, outside the planning time fence, and overwrites only
planned orders inside the planning time fence. It does not overwrite any firm planned
orders within the planning time fence. The planning time fence can be different for each
item, so the planning process looks at the planning time fence for each item when
choosing what to delete.
Append Planned Orders
When you uncheck the Append Planned Orders field in the Main tab of the Plan
Options window, the planning process does not append any planned orders to the
current plan. Additional demand does not cause planned order recommendations.
Instead, the projected quantity on hand may go negative in response to demand that
was not met by a suggested planned order.
When you check the Append Planned Orders field, the planning process appends
additional planned orders after the last entry on the current material plan to meet any
additional demand. The overwrite and append options work in combinations, as
described below.
Overwrite All, Append Planned Orders
This option allows you to create a new material requirements plan for the plan name
you specify, deleting all previous planned and firm planned entries while regenerating
new planned orders. You can use this combination the first time you run your plan or if
you want your plan to reflect all sources of new demand. For example, if an existing
material plan has the following orders for an item:
Schedule Date

Quantity

Order Status

01-FEB

100

Planned

08-FEB

200

MRP firm planned

15-FEB

300

Planned

And the following MDS is used to plan the material plan using All in the Overwrite
field and Yes in the Append Planned Orders field:
Schedule Date

Quantity

02-FEB

110

09-FEB

220

Defining Supply Chain Plans 5-59

Schedule Date

Quantity

16-FEB

330

Then the resulting material plan would have the following suggestions for planned
orders:
Schedule Date

Quantity

Order Status

02-FEB

110

Planned

09-FEB

220

Planned

16-FEB

330

Planned

The planning process always suggests planned orders. You can change planned orders
to a firm status using the Items window in the Planner Workbench.
Overwrite Outside Planning Time Fence, Append Planned Orders
This option allows you to create an extension to the material requirements plan for the
plan name you specify, deleting planned and firm planned orders outside the planning
time fence and deleting all planned entries inside the planning time fence for each item.
The planning process creates (appends) new planned orders after the planning time
fence date. In this case, since you are overwriting after the planning time fence, you are
also appending new planned orders after that date. You can use this combination to
stabilize the short-term plan and allow the long-term plan to react to new sources of
demand.
Note: If an item has no time fence specified and this option is chosen,

all planned and firm planned orders are overwritten.

For example, if an existing MRP has the following orders for an item:
Schedule Date

Quantity

Order Status

01-FEB

100

Planned

08-FEB

200

MRP firm planned

15-FEB

300

Planned

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And the following MDS is used to plan the MRP using Outside Planning Time Fence in
the Overwrite field and Yes in the Append Planned Orders field
:
Schedule Date

Quantity

02-FEB

110

09-FEB

220

16-FEB

330

Then the resulting material plan would have the following suggestions for planned
orders, assuming the planning time fence is 05-FEB.
Schedule Date

Quantity

Order Status

05-FEB

110

Planned

09-FEB

220

Planned

16-FEB

330

Planned

Since the entry on 01-FEB is not firmed, the MRP planning process overwrites this
entry. If it was firmed, the process would not overwrite the entry. The additional
demand from the MDS of 110 on 02-FEB was appended on the planning time fence date
of 05-FEB. The MRP firm planned order on 08-FEB was deleted because it falls outside
the planning time fence of 05-FEB. The planning process always suggests planned
orders. You can change planned orders to a MRP firm status using the Items window in
the Planner Workbench.
Overwrite None, Append Planned Orders
When you choose not to overwrite an existing plan, the planning process does not
overwrite existing firm planned orders, but deletes any suggested planned orders. The
planning process then creates (appends) new planned orders after the planning time
fence date. This is analogous to firming sections of your short-term material
requirements plan. You can extend the plan horizon without altering existing firm
planned orders. For example, if an existing MRP has the following suggested planned
orders for an item:

Defining Supply Chain Plans 5-61

Schedule Date

Quantity

Order Status

01-FEB

100

Planned

08-FEB

200

MRP firm planned

15-FEB

300

Planned

And the following MDS is used to plan the MRP using None in the Overwrite field and
Yes in the Append Planned Orders field:
Schedule Date

Quantity

02-FEB

110

09-FEB

220

16-FEB

330

The resulting material plan would have the following suggestions for planned orders
assuming the planning time fence is 05-FEB:
Schedule Date

Quantity

Order Status

05-FEB

110

Planned

08-FEB

200

MRP firm planned

09-FEB

20

Planned

16-FEB

330

Planned

The firm order on 08-FEB remains on the MRP since the overwrite is None. However,
the planned entries are deleted. Although additional demand exists on the MDS, no
planned orders are suggested until the planning time fence (on 05-FEB). The MDS
demand of 110 on 02-FEB was satisfied by a new planned order for 110 on 05-FEB. The
demand for 220 on 09-FEB was partially met by the firm MRP planned order on 08-FEB.
Thus an additional planned order was suggested on 09-FEB for 20 to meet the MDS
demand of 220. A suggested planned order was created on 16-FEB for 330 to meet the
demand from the MDS on 16-FEB.

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Overwrite None, Do Not Append Planned Orders


In this case, the planning process does not overwrite existing firm planned entries, but
deletes any suggested planned orders. In addition, it does not append additional
demand to the end of the plan. Instead, it reports the instances where the material
requirements plan is out of balance with the master demand schedule, and allows you
to solve these problems by manipulating the plan manually. This gives maximum
control to the material planner. For example, if an existing material plan has the
following orders:
Schedule Date

Quantity

Order Status

01-FEB

100

Planned

08-FEB

200

MRP firm planned

15-FEB

300

Planned

And the following MDS is used to plan the MRP using None in the Overwrite field and
No in the Append Planned Orders field:
Schedule Date

Quantity

02-FEB

110

09-FEB

220

16-FEB

330

The resulting MRP would have the following suggestions for planned orders:
Schedule Date

Quantity

Order Status

08-FEB

200

MRP firm planned

The reason the additional demand from 02-FEB, 09-FEB, and 16-FEB was not planned
for is because with the Overwrite None and Do Not Append Planned Orders, you
choose not to overwrite firm planned orders nor create new planned orders to meet
additional demand. In this case, the projected quantity on hand would go negative since
no planned orders were suggested to meet the additional demand. The material planner
can use online inquiries and reports with exception messages to identify material

Defining Supply Chain Plans 5-63

shortages.

Demand Priority Rules


In ASCP, planning decision-making occurs sequentially in the following phases:

Selection of alternates (routings, substitute components, internal source


organizations, suppliers).
Note: Intelligent selection of alternates occurs in constrained plans

with decision rules enabled or in optimized plans only.


Constrained without decision rules enabled and unconstrained
plans choose only the primary alternative (for example, the
primary routing) and always respect the sourcing rank and
percentages specified in sourcing rules.

Pegging of supplies (on-hands, scheduled receipts, and planned order supplies) to


demands

Detailed scheduling of individual operation steps on resources


Note: This phase is enabled only if the Constrained Plan checkbox

in the Constraints tab of the Plan Options form is checked

In the detailed scheduling phase, demand quantities that are pegged to planned order
supplies are considered in internal priority order. Demands with higher internal
priority get the first opportunities to take up available resource and material capacities;
demands with lower internal priorities can only use remaining resource and material
capacities and are therefore more likely to be satisfied late.
Oracle does not recommend driving a plan using both a master demand schedule and
forecasts and sales orders directly. In such plans, the planning engine does not maintain
demand priorities across these entities.
The internal priorities described above are different than the external priorities that can
be attached to sales orders and master demand schedule entries. Internal priorities are
generated for a plan on the basis of a priority rule that you attach to the plan in the
Main tab of the Plan Options form.
To define a priority rule
1.

Sign on using the Advanced Supply Chain Planner responsibility.

2.

From the Navigator, select Setup > Priority Rules.


The Define Priority Rules window appears.
Use the information in the following table to fill in the fields in this form.

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Field

Description

Name

Enter a name for your priority rule. You will


refer to this name when defining plan
options for a supply chain plan.

Description

Enter a description for your priority rule.


The description is for your personal
reference only, and is not used elsewhere in
ASCP.

Enabled

Check this box to allow this priority rule to


be attached to an ASCP plan.

Default

Check this box to make this priority rule the


default priority rule on the ASCP planning
server.

Criteria Name

Valid values are: Gross Margin, Promise


Date, Request Date, Sales Orders and MDS
Entries Priority, and Schedule Date. Select
the criteria that you wish to evaluate each
demand by when ASCP generates the
internal priority for the demand. For
example, if you select Sales Orders and
MDS Entries Priority, then the demand
entry that has the most urgent external
priority (as specified on the sales order line
or on the MDS entry) will receive an
internal priority of 1, the demand with the
next most urgent external priority will
receive an internal priority of 2, and so
forth. If you choose multiple criteria, each
criterion will be used to break ties in the
criteria that preceded it. In the screenshot
example, if two sales order demands both
have a priority of 1, the most urgent internal
priority will be assigned to the sales order
with the earliest Schedule Date (due date). If
multiple demands tie on all criteria
specified in the priority rule, then the tie is
broken arbitrarily and the demands are
assigned consecutive internal priority
values.

Defining Supply Chain Plans 5-65

Field

Description

Criteria Order

This field is populated automatically. It


numbers the criteria that you choose above
sequentially, starting with 1, 2, ...

To attach a priority rule to a supply chain plan


Enter the priority rule name in the Demand Priority Rule field in the Main tab of the
Plan Options form. Please see the section The Main Tabbed Region, page 5-38 for
further details.
By using the priority rule shown in the screenshot above, you ensure that the demands
with the most urgent external priority will have the best chance of being satisfied on
time, since they will have the first opportunity to utilize available resource and material
capacities.
The planning engine uses this hierarchy to determine the priority rule:

Plan priority rule: Plan options form > Main tabbed region

Default priority rule: Priority rules form

Schedule Date: Prioritizes the demands in due date order

Peg Supplies by Demand Priority


The planning engine allocates firm and nonfirm supplies to demands during the
pegging process.
The planning engine pegs in different ways depending on settings that you choose, see
the Pegging Overview section in 'Supply/Demand Window, page 18-63.

Plan to Request, Promise, or Schedule Dates


Oracle Advanced Supply Chain Planning allows you to plan supplies or consume
forecasts based on the sales order line request dates, promise dates, or schedule dates.
This helps you to honor as well as improve your delivery commitments.
Depending on the condition that your organization needs to meet, you can plan based
on one of the following dates:

Plan to request date - If you want to meet a more aggressive set of dates compared
to the ones initially scheduled by Oracle Global Order Promising. You can use this
option when you have many alternate bills of materials (BOMs) / routings or
alternate facilities. Since, Oracle Global Order Promising does not take into account
these alternates, it often provides conservative schedule dates in these situations. In

5-66 Oracle Advanced Supply Chain Planning Implementation and User's Guide

this scenario, you can use Oracle Advanced Supply Chain Planning's constrained,
decision rule-based, or cost-optimized plans to arrive at better schedule dates.

Plan to promise date - If you want to meet dates communicated to customers and
ignore any schedule date overrides. By comparing the resulting demand satisfied
dates with the demand schedule dates, you can validate manual schedule date
overrides made since the previous customer communication.

Plan to schedule date - If you want to meet demand dates as suggested by Oracle
Global Order Promising and adhere to manually overridden dates.

To Set the Plan Option to Request, Promise, or Schedule dates


1.

From the Navigator, choose Supply Chain Plans > Plan Options.
The Plan Options window appears. The Main tab is displayed by default.

2.

In the Schedule By box, select the type of sales order line date that you want to
consider for your planning:

Schedule Ship Date (default)

Schedule Arrival Date

Request Ship Date

Request Arrival Date

Promise Ship Date

Promise Arrival Date

For more details on the Plan Options window, see Setting Plan Options.
Note: If no priority rule is specified in the Define Priority Rules form,

then the planning engine considers a demand priority rule based on the
option specified (or defaulted) in the Schedule By box of the Plan
Options window.

Calculation of Ship and Arrival Dates


You can consider either the arrival or the ship date of the demand to be the due date.
The planning engine calculates the ship and arrival dates as following:
For Schedule Dates

The planning engine calculates the schedule ship date or arrival date based on the date
specified on the sales order line. If the schedule arrival date is specified on the sales
order line, then the planning engine calculates the schedule ship date by offsetting the

Defining Supply Chain Plans 5-67

schedule arrival date by the intransit time.


For example:
If the Schedule Arrival Date is specified as Day 11 and the intransit time is 2 days, then
the planning engine calculates the Schedule Ship Date as Day 9.
For Request or Promise Dates

The planning engine calculates the corresponding ship dates or the arrival dates for the
order request dates or the order promise dates with respect to the customer level
attribute Request Date Type specified in Customers > Order Management tab.
If the Request Date Type is:

Arrival - The ship dates are calculated by offsetting the arrival dates by the intransit
time
For example:
If the Request Arrival Date is Day 12 and the intransit time is 2 days, then the
planning engine calculates the Request Ship date as Day 10.

Ship - The arrival dates are calculated by adding the intransit time to the ship dates
For example:
If the Request Ship Date is Day 12 and the intransit time is 2 days, the planning
engine calculates the Request Arrival Date as Day 14.
Note: The planing engine also takes into account the shipping,

receiving and, carrier calendar for calculating the ship and arrival
dates. For more details on calendars, see Setting Shipping, Receiving,
Carrier, and Supplier Capacity Calendars

Forecasts
Forecasts Overview
Use forecasts to estimate future demand for items using historical, statistical, and
intuitive techniques.

Multi-organization Forecasts
The types of multi-organization forecasts are:

Local: Forecasts with a ship from organization associated to them. You create and
manage them in an organization in the source instance and that organization is their
ship from organization or in Oracle Demand Planning where you specify an
organization.

5-68 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Global: Forecasts with no pre-specified ship from organization associated to them.


You create and manage them in Oracle Demand Planning or in Oracle Demantra.
See Global Forecasting, page 5-101.

Forecast Consumption
Overview of Forecast Consumption
Forecast consumption replaces forecasted demand with actual sales order demand.
Each time you create a sales order line, you create actual demand. If the actual demand
is already forecasted, the forecast demand must be decremented by the sales order
quantity to avoid counting the same demand twice.
For example, this table shows the forecast and sales orders for item 1.
Order Type

Quantity

Date

Forecast

50

June 1

SO1 (sales order 1)

10

June 1

SO2

25

June 1

This table shows the forecast and sales orders for item 1 after forecast consumption.
Order Type

Quantity

Date

Forecast

15 (50 - (10 + 25))

June 1

SO1

10

June 1

SO 2

25

June 1

Forecast consumption relieves forecast items based on the sales order line schedule
date. When an exact date match is found, consumption decrements the forecast entry by
the sales order quantity. Other factors that may affect the forecast consumption process
are backward and forward consumption days and forecast bucket type.
When you create a new forecast, especially from an external source, you can also apply
consumption that has already occurred for other forecasts to the new one.

Forecast Control
You control forecast consumption against each component by setting its organization

Defining Supply Chain Plans 5-69

item attribute Forecast control:

Consume: Sales orders for this item consume forecasts for this item in the same
organization.

Consume and derive: Sales orders for this item consume forecasts for this item in
the same organization. Select this option if you will also do forecast explosion
against the item; see Forecast Explosion, page 5-97.

None: Sales orders for this item do not consume forecasts for this item.

Consumption within a Forecast Set


Consumption for an item and its corresponding sales order demand only occurs once
within a forecast set. For example:

Forecast Set #1 contains Forecast #1 and Forecast #2. The same item, Item A, belongs to
both forecasts within the set. Some possible scenarios and how consumption would
work are:

If the sales order quantity is less than the forecast quantity of each forecast, only one
of the forecasts for Item A is consumed.

If one of the two forecasts for Item A were on the same day as the sales order line
schedule date, that forecast would be consumed first.

If the forecast for Item A is for the same day in both forecasts, the forecasts are
consumed in alphanumeric order by forecast name.

5-70 Oracle Advanced Supply Chain Planning Implementation and User's Guide

For example, if each forecast for Item A is for a quantity of 100 and you place sales
order demand for 20, the consumption process would decrement only Forecast #1 to 80.
However, if the sales order quantity is for 120, Forecast #1 is decremented from
100 to zero and Forecast #2 is decremented from 100 to 80.

Consumption for a Product Family


Forecasts can be created and maintained at the product family level, and exploded
down to the members of the family based on the planning percentages and effectivity
dates in the bill of materials. Forecast consumption depends on the Forecast Control
item attribute: if Forecast Control for the product family item is set to Consume and at all
levels below that to Consume and Derive, a sales order added for member items
consumes its own forecast and the forecast for the product family. For example:

Suppose that the planning percentages for the member items are:

60% for B

40% for C

Also assume a product-family forecast for A of 100.


After forecast explosion, a sales order of 20 for item B consumes the forecast, leaving the
following forecast:

100 20 = 80 for A

60 20 = 40 for B

Defining Supply Chain Plans 5-71

40 0 = 40 for C

Similarly, if item B is a model and if Forecast Control for both D and E is set to Consume
and Derive, then the forecast for item D gets consumed by 20 and the forecast for item E
gets consumed by 20. The forecasts for items F and G remain the same.

Consumption Across Forecast Sets


Consumption can occur multiple times if an item appears in more than one forecast set.
For example:

Forecast Set #1 contains Forecast #1 and Forecast Set #2 contains Forecast #2. The same
item, Item A, belongs to both forecasts within each set.
When you create a sales order, both forecasts for Item A in Forecast Set #1 and Forecast
Set #2 are consumed. This is because consumption occurs against each forecast set, and
Item A exists in both forecast sets.
For example, if each forecast for Item A is quantity 100 and you place sales order
demand for 20, the consumption process would decrement each forecast in each set
from 100 to 80.
Note: In this example, Forecast Set #1 and Forecast Set #2 are most

likely alternative scenarios two different sets for comparison purposes,


so that consumption occurs for the same item in both sets. If you want
to consume an item only once, define all forecasts for an item within a
single set.

5-72 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Consumption Level
You can specify consumption levels in the forecast set:

Item level: Consumption occurs when item numbers match between the forecast
entry and the sales order line.

Customer Level: Consumption occurs when item numbers and customer numbers
match between the forecast entry and the sales order line.

Ship-to level: Consumption occurs when item numbers, customer numbers, and
customer ship-to addresses match between the forecast entry and the sales order
line

Bill-to level: Consumption occurs when item numbers, customer numbers, and
customer bill-to addresses match between the forecast entry and the sales order line

Backward and Forward Consumption Days


Use consumption days if:

You do not always have an exact match between the sales order line schedule dates
and forecast entry dates.

Your forecast entry quantity is not always sufficient to cover the sales order
quantities.

Forecast consumption works as follows:

It searches backward from the sales order line schedule date, workday by workday,
for forecast quantities to consume.

If that search is not successful in consuming the entire sales order line quantity, it
searches forward from the sales order line schedule date, workday by workday, for
forecast quantities to consume.

If that search is not successful in consuming the entire sales order line quantity, it
creates an overconsumption (negative demand) entry on the sales order line
schedule date.

Consumption and Demand Classes


You can assign a demand class to a forecast. When you create a sales order with a
demand class, consumption searches for forecasts that have the same demand class.
Consumption attempts to consume these forecasts first. If it does not find matching
entries, it tries to consume forecasts that do not have a demand class.
For sales orders without an associated demand class, consumption attempts to consume
forecasts that match the default demand class for the organization first, and then

Defining Supply Chain Plans 5-73

consumes forecast entries that have no demand class defined.

Overconsumption
When consumption cannot find an appropriate forecast entry to consume, it creates, for
information purposes only, a new forecast entry at the forecast set level. This entry has
a zero original quantity and a negative current quantity equal to the unconsumed
demand.
The entry is marked with an origination of overconsumption.

Outlier Update Percent


This controls the effects of abnormal demand with a maximum percent of the original
quantity forecast that a single sales order can consume.
Example
You have several customers. Each typically orders 100 units in a given period. One of
the customers is having a special promotion that could increase demand significantly.
Use the outlier update percentage to ensure that these "one time" sales orders do not
overconsume the forecast.

In the above example, daily forecast exists for 20 on the 2nd and the 9th with an outlier
update percent of 50 on each forecast. When you place sales order demand for 50 on the
9th, the forecast consumption process attempts to consume on the sales order line
schedule date only, since the forecast is stated in daily buckets and no backward
consumption days exist. Because an outlier update percent of 50 exists on the forecast,
the consumption process consumes only 50% of the forecast. The outlier update percent
applies to how much of the original forecast quantity, not the sales order, the
consumption process can consume. In this example, the consumption process consumes
50% of the forecast
(10) and the rest of the sales order quantity (40) is overconsumed. If there were a
backward consumption days of 5, 50% of the forecast on the 2nd would also be
consumed, and the overconsumed quantity would be 30.

5-74 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Using the same example, if another sales order for 50 is placed on the 9th, it consumes
50% of the original forecast quantity (10) and the current forecast quantity on the 9th
becomes zero. Overconsumption is increased by an additional 40 to a new total on the
9th (80).

Time Buckets in Forecast Consumption


Consumption with Daily Buckets

The process tries to consume a forecast entry on the 12th (the sales order date) because
the forecast is stated in daily buckets and no backward consumption days exist. Since
there are no forecasts on the 12th, an overconsumption entry is created on the 12th and
the forecasts remain the same.

Here, the process tries to consume a forecast entry between the 12th (the sales order
date) and the 9th (backward 3 days). The forecast entry of 20 each on the 9th is
consumed. The remaining sales order quantity of 5 creates an overconsumption entry.

Defining Supply Chain Plans 5-75

In this example, the process tries to consume a forecast entry between the 2nd (back 3
days from the sales order date of the 5th) and the 10th (forward 3 workdays, skipping
the weekend). Going backward, the forecast entry of 20 each on the 2nd is consumed.
Going forward, the forecast entry of 20 on the 9th is reduced to 15 each.

Consumption with Weekly Buckets

In the above example, weekly forecasts exists for 20 on the 2nd and the 9th. When you
place sales order demand for 25 on the 12th, the forecast consumption process attempts
to consume in the week of the sales order only, since the forecast is stated in weekly
buckets and no backward consumption days exist. Since there is a forecast in the week
of the 12th, the entire forecast of 20 is consumed by the sales order for
25 and the remainder of the sales order becomes an overconsumption of 5 on the sales
order line schedule date.

5-76 Oracle Advanced Supply Chain Planning Implementation and User's Guide

In the above example, weekly forecasts exists for 20 on the 2nd and the 9th. When you
place sales order demand for 25 on the 12th, the forecast consumption process attempts
to consume in the week of the sales order first and then backwards for the number of
backward consumption days.
In this example, the backward consumption days of 5 causes the consumption process
to go into another weekly bucket where it also consumes anything from that week.
Since there is a forecast in the week of the 12th, the sales order for 25 consumes the
entire forecast of 20 and then consumes the remainder of the sales order quantity (5)
from the forecast on the 2nd.
Note: When you use weekly or periodic buckets and the consumption

days carry the consumption process into a different week or period, the
consumption process consumes from anywhere in the week or period,
regardless of whether the consumption days span the entire week or
period.

In this example, the process subtracts the backward consumption days from the 12th
(excluding non-workdays) to day 5. Since day 5 is in the previous week, it consumes
forecasts anywhere within the bucket; in this case, on the 2nd.
The consumption process consumes any forecasts that are included in the time fence
created by the backward or forward consumption days, and then any other forecasts
that are in the week or period. However, it does not consume a daily forecast that exists
in the week or period if it is not covered by the time fence. In the above example, a daily
forecast for the same item on the 4th would not have been consumed by the sales order;
however, a daily forecast on the 5th would have since it is in the period included in the
backward consumption days.

Defining Supply Chain Plans 5-77

Consumption with Periodic Buckets

In the above example, a periodic forecast exists for 20 on the 2nd, the first day of the
period. When you place sales order demand for 25 on the 12th (assuming it is in the
same period), the forecast consumption process attempts to consume in the period of
the sales order only, since the forecast is stated in periodic buckets and no backward
consumption days exist. Since there is a forecast in the period starting on the 2nd, the
entire forecast of 20 is consumed by the sales order for 25 and the remainder of the sales
order becomes an overconsumption of 5.

In the above example, a periodic forecast exists for 20 on the 2nd, the first day of the
period. When you place sales order demand for 25 on the 12th (assuming it is in the
same period), the forecast consumption process attempts to consume in the period of
the sales order line schedule date first and then backwards for the number of backward
consumption days.
In this example, the backward consumption days does not cause the consumption
process to go into another periodic bucket. It behaves the same as if there were no
backward consumption days. Since there is a forecast in the period of the 2nd, the sales
order for 25 consumes, and the remainder of the sales order becomes an

5-78 Oracle Advanced Supply Chain Planning Implementation and User's Guide

overconsumption of 5 on the 12th. However, if the backward consumption days are


large enough to carry forecast consumption into the previous period, forecast
consumption can consume any forecasts in that period also.
Note: When you have a mix of daily, weekly, and periodic forecast

entries, forecast consumption first consumes the daily entries, then the
weekly entries, and lastly the periodic forecast entries that are included
in the time fence created by the backward and/or forward consumption
days.

Multi-organization Forecast Consumption


Consumption Options
Consume forecasts either:

In the source instance (local only): Use this option if you want to view the forecast
consumption results in the source instance independent of their use in a plan run.
You consume the forecasts during the MDS Load concurrent process. To use the
consumed forecasts in an Oracle Advanced Planning and Scheduling plan, collect
them.

During the Oracle Advanced Supply Chain Planning plan run (local and global):
Use this option if you want to view the forecast consumption results in the
destination instance as an output of the planning run.
Collect unconsumed forecasts and use them to drive a plan.

In both cases, the method of forecast consumption is the same.


The planning engine can perform inline forecast consumption for source instance
forecasts, Oracle Demand Planning forecasts and Oracle Demantra forecasts in the same
plan run.
If you drive a supply chain plan by an Oracle Demand Planning or Oracle Demantra, or
a source instance forecast instead of a source instance master demand schedule, the
planning process consumes the forecast.
Among the forecast modification methods, the planning engine performs them in this
order:

Forecast spreading

Demand time fence control if profile option MSC: Consume Forecast Inside
Demand Time Fence is No. The planning engine neither considers forecast entries
within the demand time fence as demand nor uses them for forecast consumption

Forecast consumption

Defining Supply Chain Plans 5-79

Demand time fence control if profile option MSC: Consume Forecast Inside
Demand Time Fence is Yes. The planning engine does not consider forecast entries
within the demand time fence as demand but it uses them for forecast consumption

Forecast bucket consumption

Forecast Consumption Features


Since you cannot specify these features in Oracle Demand Planning, you cannot use
them if you collect forecast sets and forecasts from Oracle Demand Planning to the
destination instance. However, you can use a variation of forecast consumption days.
To use these features with forecast sets and forecasts from Oracle Demand Planning:

Specify these features in the source instance forecast sets and forecasts

Publish the Oracle Demand Planning scenario to the source as a forecast set/forecast

Collect the source instance forecast sets and forecasts to the destination instance and
run the plan

Forward Consumption Days


If all the forecast sets that you want to use in an Oracle Advanced Supply Chain
Planning plan run have the same backward and forward consumption days, you can
collect forecast sets and forecasts from Oracle Demand Planning to the destination
instance and apply this feature when you run the Oracle Advanced Supply Chain
Planning plan.
If the forecast sets that you want to use in an Oracle Advanced Supply Chain Planning
plan run need different backward and forward consumption days, set them in the
source instance forecast sets.
Demand Class
You can specify demand class in the forecast entry; if there is no forecast entry demand
class the forecast consumption process uses the forecast entry's organization demand
class.
You can specify demand class in the sales order line; if there is no sales order line
demand class the forecast consumption process uses the sales order line's organization
warehouse demand class.
If you consume by demand class and have forecasts without demand classes, set profile
option MSC: Consume forecast with No demand class.
Collection Processing
Since the sales orders that you collect affect the results of inline forecast consumption,
consider the sales orders that you collect.
To collect past due sales order demand, set the profile option MSC: Sales Orders Offset

5-80 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Days. It specifies the number of days before the day that you run the collection engine
that it is to collect shipped sales order lines. For example, if you set this option to 5 and
collect today, the collection engine collects shipped sales order lines starting from 5
days before today. The default for this option is 99999.
The collection engine collects partially- or non-shipped sales orders regardless of this
profile option.
Plan Options Setup
You control forecast consumption against each component by setting its organization
item attribute Forecast control:

Consume: Sales orders for this item consume forecasts for this item in the same
organization.

Consume and derive: Sales orders for this item consume forecasts for this item in
the same organization. Select this option if you will also do forecast explosion
against the item; see Forecast Explosion, page 5-97.

None: Sales orders for this item do not consume forecasts for this item.

Set up the following in the Plan Options window:

In the Demand Schedule region of the Organization tab, specify the appropriate
forecast sets.

In the Organizations region of the Organization tab, select Include Sales Order.

If you are using forecasts collected directly from Oracle Demand Planning, specify
Forecast Consumption Backward Days and Forecast Consumption Forward Days.
The planning engine applies this window to all Oracle Demand Planning forecasts
driving the plan
If you want to specify this window for each Oracle Demand Planning forecast set,
use the process in Forecast Consumption Features, page 5-80.

The forecast consumption process occurs in the snapshot phase. When you launch a
plan, select Launch Snapshot (the default).
Plan Processing
If an item does not have a demand time fence, the planning engine performs
consumption across the planning horizon and uses the consumed forecast entries across
the planning horizon in the gross-to net-explosion.
If an item has a demand time fence, the planning engine checks the profile option MSC:
Consume forecast within demand time fence and does the following depending on its
value:

If the value is No, the planning engine applies the demand time fence to the item,

Defining Supply Chain Plans 5-81

drops forecast entries within the demand time fence, and performs consumption
outside the demand time fence if the forward consumption days value represents
more days than the demand time fence. It uses the consumed forecast entries
outside the demand time fence in the gross-to net explosion.

If the value is Yes, the planning engine performs consumption across the planning
horizon and then applies the demand time fence to the item. It drops the forecast
entries inside the demand time fence and uses the forecast entries outside the
demand time fence in the gross-to net explosion.

Per the above process, the planning engine attends to the actual past-due forecast
entries. However, to view their consumption, check the Day 0 forecast bucket.
The following diagram shows a consumption scenario for item A which has a demand
time fence:

There is a sales order line for 100 units due between the anchor date and the
demand time fence date.

There is a forecast entry for 40 units past due, two forecast entries for 60 units
between the anchor date and the demand time fence date, and a forecast entry for
100 outside the demand time fence. The forward consumption days represents
more days than the demand time fence.

5-82 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Consumption scenario

The planning engine checks the profile option MSC: Consume forecast within demand
time fence and does the following depending on its value:

If the value is No, the planning engine drops the past due forecast and the two
forecast entries between the anchor date and the demand time fence date and uses
the sales order for 100 to consume the forecast entry for 100 which is outside the
demand time fence.
It uses that consumed forecast entry in the gross-to-net explosion.
This diagram shows the results of the No profile option using the previous
example:

Defining Supply Chain Plans 5-83

Profile option setting

If the value is Yes, the planning engine uses the sales order for 100 to consume the
forecast entry for 40 which is past due and to consume one forecast entry for 60
between the anchor date and the demand time fence date.
It does not use the two consumed forecast entries in the gross-to-net explosion. The
other forecast between the anchor date and the demand time fence date is not
consumed and not used in the gross-to-net explosion. The forecast entry outside the
demand time fence is not consumed but used in the gross-to-net explosion.
This diagram shows the results of the Yes profile option using the previous
example:

5-84 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option setting

Viewing Forecast Consumption


View forecast consumption in the Planner Workbench.
To view consumption results
1.

Navigate to the Planner Workbench.

2.

Select the plan name, organization, and item.

3.

Right click on the item and select either Demand or Supply/Demand.

4.

If you want to see which sales order lines consumed a forecast entry, select any
entry with Forecast order type, right click the forecast name, and select
Consumption Details.

5.

If you want to see which forecast entries a sales order line consumed, select any
entry with order type Sales Order, right click the sales order name, and select
Consumption Details.
For example, to see the consumption details for the forecast from a previous
example, select the forecast and right-click. Choose Consumption Details from the
list that appears. This table illustrates the information that displays:

Defining Supply Chain Plans 5-85

Forecast Qty

Forecast Date

Consumed Qty

Sales Order
Date

Sales Order
Number

50

June 1

10

June 1

SO1

50

June 1

25

June 1

SO2

To see how sales order 1 (SO1) from the previous example is consuming forecasts,
select sales order 1 and right-click. Choose Consumption Details from the list that
appears. This table illustrates the information that displays:
Forecast Qty

Forecast Date

Consumed Qty

Sales Order
Date

Sales Order
Number

50

June 1

10

June 1

SO1

Setting Timestamps and Tolerance for Sales Orders and Forecasts Due Dates
Use the following profile options to instruct the planning engine how to use shipment
date, timestamp, and forecast due date to plan supplies:

You can set the profile option MSO: Use Default for Sales Orders to specify the
timestamp for sales orders. For example, if you specify the value Beginning of Day,
all sales orders have the timestamp 00:00. If you specify End of Day, the planning
engine considers all sales orders due by 23:59. For more information about the
profile option, see MSO Profile Options, page A-73.

Set the profile option MSO: Default Timestamp Forecasts to specify the time when
the planning engine should consider a forecast due. For more information about the
profile option, see MSO Profile Options, page A-73.

You can set the profile option MSO: Late Demands Exceptions Tolerance Minutes to
specify the tolerance limit for late replenishments. The planning engine raises
exceptions only after the tolerance limit is overstepped. For example, if you specify
1440 minutes as the tolerance for a demand due at 12:00 on Tuesday, the planning
engine does not raise an exception until 12:00 on Wednesday. For more information
about the profile option, see MSO Profile Options, page A-73.

This timestamp behavior is not applicable to Availability to Promise (ATP) or Global


Order Processing (GOP). As unconstrained plans use the smallest planning bucket
(daily bucket), this profile option does not affect the scheduling behavior for supplies
that are scheduled at 00:00.

5-86 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Forecast Bucket Consumption


You can instruct the planning engine to consume forecasts with sales orders only within
the same time bucket (within the consumption bucket).
For each forecast, the consumption bucket is the same length as the forecast bucket. The
consumption process consumes inside the consumption buckets going backward and
then forward. It ends when either there are no more:

Unconsumed forecasts in the consumption bucket

Sales orders within the consumption bucket to consume forecasts

The consumption process does not search outside of the consumption bucket for
forecasts and sales orders except in daily buckets. If you do not want the planning
engine to use backward and forward consumption in daily buckets:

For Oracle Demand Planning forecasts, navigate to the Plan Options form, Main
tabbed region; set Backward Days and Forward Days to zero.

For Oracle Advanced Supply Chain Planning and Oracle Demantra forecasts,
navigate to the Forecasts form; set Backward Days and Forward Days to zero.

To use this feature, navigate to the Plan Options form, Main tabbed region; select
Consume by Forecast Bucket. If you do not want to use this feature, select Consume
Using Backward/Forward Days.
For example, you:

Enter forecast 1 with five forecast entries of quantity 100 to cover weeks 25 May - 31
May, 1 June - 7 June, 8 June - 14 June, 15 June - 21 June, and 22 June - 28 June

Enter forecast 2 with one forecast entry for quantity 200 to cover week 25 May - 31
May and one forecast for quantity 1500 to cover 1 June - 28 June.

Receive a sales order for quantity 150 due on 10 June.

Select plan option Consume by Forecast Bucket.

This table shows the results of the forecast consumption against forecast 1. The sales
order consumes only the forecast entry in week 8 June - 14 June and does not consume
from any other weekly entries. Since the planning engine cannot consume the entire
sales order quantity from forecast 1, it looks for other forecasts with entries that cover
10 June.

Defining Supply Chain Plans 5-87

Data or
Calculation

25 May - 31
May

1 June - 7
June

8 June - 14
June

15 June - 21
June

22 June - 28
June

Forecast 1
original
quantity

100

100

100

100

100

Sales order
quantity

150

Forecast 1
consumed
quantity

100

The planning engine finds forecast 2 with entries that cover 10 June. This table shows
the results of the forecast consumption against forecast 2. The sales order consumes
only the forecast entry in period 1 June - 28 June. If it could not consume the entire
quantity fro the period, it would not consume from the forecast entry in week 25 May 31 May.
Data or Calculation

25 May - 31 May

1 June - 28 June

Forecast 2 original quantity

200

1500

Sales order remaining


quantity

50

Forecast 1 quantity

50

You can see the backward and forward consumption days that apply to a forecast in the
Planner Workbench, Demand window. See fields Consumption Backward Days and
Consumption Forward Days.
Among the forecast modification methods, the planning engine performs them in this
order:

Forecast spreading

Demand time fence control if profile option MSC: Consume Forecast Inside
Demand Time Fence is No. The planning engine neither considers forecast entries
within the demand time fence as demand nor uses them for forecast consumption

Forecast consumption

5-88 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Demand time fence control if profile option MSC: Consume Forecast Inside
Demand Time Fence is Yes. The planning engine does not consider forecast entries
within the demand time fence as demand but it uses them for forecast consumption

Forecast bucket consumption

Forecast Spreading
If you develop and maintain your Oracle Demand Planning forecasts in aggregate
(week, month, or quarter), you can:

Use those forecasts in Oracle Advanced Supply Chain Planning

Instruct the planning engine to spread this aggregate forecast demand evenly across
the daily buckets. It spreads according to the value of profile option MSC: Forecast
Spreading Calendar.

Planning forecast demand in daily buckets may provide a more realistic estimate of the
future supply but forecasting in aggregate may lead to more accurate forecasts.
Bucketing behaves as follows:

If you select plan option Spread Forecasts Evenly , the planning engine first
allocates forecasts from the forecasting buckets down to the planning buckets

The consumption of these forecasts is dependent on the setting of flag Consume by


Forecast Bucket

If you select Consume by Forecast Bucket, sales orders that fall within a forecast
bucket can only consume the forecasts in that bucket. They cannot consume
forecasts in the previous or the next forecast buckets

If you clear Consume by Forecast Bucket, sales orders consume forecasts based on
the setting of plan options Backward Days and Forward Days. Sales orders within a
forecast bucket can consume forecasts in the previous or the next forecast buckets

Among the forecast modification methods, the planning engine performs them in this
order:

Forecast spreading

Demand time fence control if profile option MSC: Consume Forecast Inside
Demand Time Fence is No. The planning engine neither considers forecast entries
within the demand time fence as demand nor uses them for forecast consumption

Forecast consumption

Demand time fence control if profile option MSC: Consume Forecast Inside
Demand Time Fence is Yes. The planning engine does not consider forecast entries

Defining Supply Chain Plans 5-89

within the demand time fence as demand but it uses them for forecast consumption.

Forecast bucketing consumption: Aggregates consumed forecasts and sales orders


to planning buckets.

The forecast spreading process interacts with profile option MSC: Consume Forecast
Inside Demand Time Fence as follows:

If it is No, the planning engine neither considers forecast entries within the demand
time fence as demand nor uses them for forecast consumption. It drops them as
demand before forecast consumption

If it is Yes, the planning engine does forecast consumption before it does demand
time fence control. It does not consider forecast entries within the demand time
fence as demand but it uses them for forecast consumption.

For a periodic forecast entry that falls in weekly planning buckets within the
demand time fence, the process spreads the entries into daily entries.

If a daily entry is within the demand time fence, the process ignores the actual
profile option value and proceeds as if the value is Yes.

If the daily entry is outside the demand time fence, the process ignores the profile
option and consumes against the entry

Forecast Spreading Setup


To use this feature, set the following information:

Use only week or period forecast buckets in Oracle Demand Planning.

If you are publishing forecasts from Oracle Demand Planning, set planning
parameter Include Past Due Forecast. Enter the number of days of past due
forecasts to include in plans. No value indicates include all past due forecasts; zero
indicates include no past due forecasts. This value does not apply to independent
demands derived from assemble-to-order models.

If you are publishing master demand schedules and sales orders from Oracle
Demand Planning, set Oracle Advanced Supply Chain Planning profile option
Include MDS Days.

Navigate to the Plan Options form, Main tabbed region; select Spread Forecast
Evenly.

Oracle Inventory Optimization always spreads forecasts into planning buckets.


Forecast Spreading Example
This diagram shows a forecast spreading example:

5-90 Oracle Advanced Supply Chain Planning Implementation and User's Guide

You entered forecasts of quantity 100 for the weeks of 13 March, 20 March, 27
March, 3 April, 10 April, and 17 April. Each week begins on Thursday.

The planning buckets are five days, two weeks, and one period.

The workdays are Monday through Friday and there is a holiday on Tuesday 1
April.

You set plan parameter Include Past Due Forecast to 0 and selected plan option
Spread Forecast Evenly.

The planning engine spreads each weekly forecast of quantity 100 for the weeks
beginning 13 March and 20 March to five daily forecasts of quantity 20.

The planning engine spreads the weekly forecast of quantity 100 for the week
beginning 27 March to four daily forecasts of quantity 25.

The planning engine does not spread forecasts that map to planning horizon
periods.

The planning engine plans to no forecast demand on planning daily buckets 10


March, 11 March, and 12 March. It plans to forecast demand of 20 on daily buckets
13 March and 14 March.

The planning engine plans for forecast demand of 100 on planning weekly bucket
17 March to 23 March (20 + 20 + 20 + 20 + 20).

The planning engine plans for forecast demand of 110 on planning weekly bucket
24 March to 30 March (20 + 20 + 20 + 25 + 25).

The planning engine plans for forecast demand of 350 on planning monthly bucket
31 March to 4 May (25 + 25 +100 + 100 + 100).

Defining Supply Chain Plans 5-91

Forecast Spreading Example

Forecast Spreading Considerations


If you set outlier percentage for a forecast set, the planning engine applies it to the
forecasts after it spreads them.
If a forecast entry from Oracle Demand Planning falls on a non-workday in Oracle
Advanced Supply Chain Planning, the planning engine places the forecast entry on the
previous working day.
This table shows an example of workday forecast recalculation. . Oracle Advanced
Supply Planning manufacturing calendar workdays are Monday to Friday, the
planning horizon is ten workdays in daily buckets, and the plan run date is 10 June.

The shipping calendar that Oracle Demand Planning uses has all working days.

It has daily forecasts for seven days beginning on Monday 10 June.

The manufacturing calendar that the production organization uses has


non-workdays on Saturday and Sunday.

5-92 Oracle Advanced Supply Chain Planning Implementation and User's Guide

The forecast spreading process places the forecasts for Saturday and Sunday on
Friday

Date

Oracle Demand Planning


Forecast Quantity

Oracle Advanced Supply


Chain Planning Forecast
Quantity

Monday 10 June

Tuesday 11 June

13

13

Wednesday 12 June

10

10

Thursday 13 June

Friday 14 June

10

30 (10 + 10 + 10)

Saturday 15 June
(non-workday in
manufacturing calendar)

10

Sunday 16 June
(non-workday in
manufacturing calendar)

10

For items under rounding control, the planning engine rounds a spread forecast
quantity up and applies its cumulative remainder to the next bucket. It uses the
item-organization item attribute. This table shows how the planning engine spreads a
weekly forecast of quantity 36 for an item with item attribute Rounding Control
selected.
This table shows an example of forecast spreading with rounding control:

The planning engine rounds the Monday forecast of 7.2 up to 8.

It calculates the Monday cumulative remainder as the difference between the two
quantities which is - 0.8 (7.2 - 8).

It applies the cumulative remainder of the Monday forecast to the Tuesday daily
forecast quantity to adjust it to 6.4. (7.2 - 0.8).

It rounds the Tuesday Forecast of 6.4 up to 7.

Defining Supply Chain Plans 5-93

Data or
Calculation

Monday

Tuesday

Wednesday

Thursday

Friday

Daily
forecast
before
rounding

7.2 (36 / 5)

7.2 (36 / 5)

7.2 (36 / 5)

7.2 (36 / 5)

7.2 (36 / 5)

Daily
forecast
before
rounding +
Cumulative
remainder

7.2 (7.2 + 0)

6.4 (7.2 - 0.8)

6.6 (7.2 - 0.6)

6.8 (7.2 - 0.4)

7 (7.2 - 0.2)

Daily
forecast after
rounding

Cumulative
remainder

-0.8 (7.2 - 8)

-0.6 (6.4 - 7)

-0.4 (6.6 - 7)

-0.2 (6.8 - 7)

If the Oracle Demand Planning Forecast has decimal quantities, the rounded Oracle
Advanced Supply Chain Planning forecasts may have decimal quantities.
Advanced Forecast Spreading Examples
This diagram shows an example of forecast spreading with backward and forward
consumption days. In this example:

The forecast for this item is in weekly buckets.

The planning buckets are ten days and two weeks.

Both Backward Days and Forward Days are 3.

The forecast spreading process spreads the weekly forecast quantities for weeks 1 and 2
in to daily buckets to match the planning buckets.
The forecast consumption consumes these forecast quantities with these sales orders:

D1 and D2 with S1

D3 and D4 with S2

D5, D6, D7, D8 with S3

D8 and D9 with S4

5-94 Oracle Advanced Supply Chain Planning Implementation and User's Guide

D8, D9, and D10 with S5

Week 2 with S6

Week 2 with S7

Total Demand (after bucketing) for D5 is zero for consumption method using the
Consume Using Backward/Forward Days method and 20 using the Consume by
Forecast Bucket method.
Forecast Spreading with Backward and Forward Consumption Days

This diagram shows forecast spreading demand calculations in the order of their
processing:

Forecast spreading

Forecast consumption

Forecast bucketing

Defining Supply Chain Plans 5-95

Demand time fence

The parameters are:

Forecast Allocation: Spread Forecast Evenly

Forecast Consumption: Consume by Forecast Bucket

Demand Time Fence: 2 days

Include Past Due Forecast Days: 6 days

Planning Buckets: 5 days, 2 weeks

The process buckets past due:

Sales orders on days D -5, D -4, and D -1 into bucket D0

Forecasts on days D -3 and D -5 into bucket D0

5-96 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Forecast Spreading Demand Calculations

Forecast Explosion
You can define and maintain forecasts for any item, at any level on your bills of
material. Forecast explosion is a process that creates forecasts for components from the
forecasts of their parents. It occurs in the following situations:

Product family forecasts to product family member item forecasts. The planning
engine considers these exploded forecasts as independent demand and uses
pegging to link then to their product family forecast.

Model forecasts to other model, option class, option item, and included item
forecasts. See Configure to Order Forecast Explosion, page 10-9.

Forecasting Planning Bills of Material


In Oracle Bills of Material, you can define multilevel planning bills, with multiple levels
of planning items, to represent groups of related products that you want to forecast by
family.
Typically, you can order components of a planning bill, but not the planning item itself.
The planning item is an artificial grouping of products that helps you to improve the

Defining Supply Chain Plans 5-97

accuracy of your forecasting since, generally, the higher the level of aggregation, the
more accurate the forecast.
Before you can perform forecast explosion, set up planning percentages in the product
family and model bills of material. Planning percentage is the percent of the parent
forecast that is attributable to the component. For example:

In a product family bill of material, product family member item A has planning
percentage 30%, product family member item B has planning percentage 50%, and
5-56 product family member item C has planning percentage 20%.

A product family forecast entry has quantity 1000

After forecast explosion, the forecast quantity for product family member item A is
300, for product family member item B is 500, and for product family member item
C is 200.

See Creating a Bill of Material, Oracle Bills of Material User's Guide and attend to tab
Component Details, field Planning %.
The following table illustrates a planning bill for Training Computer, a planning item
that represents a planning bill for three types of computers: laptop, desktop, and server.
The planning percent assigned to each member of the planning bill represents
anticipated future demand for each product.
Level

Item

BOM Item Type

Planning %

Training Computer

Planning

.2

. Laptop Computer

Model

60%

.2

. Desktop Computer

Model

20%

.2

. Server Computer

Model

20%

The following table illustrates forecast explosion, via the planning bill described in the
previous table, for a forecast of 100 Training Computers. The table also illustrates
forecast consumption after you place sales order demand for 20 Laptop Computers.
Original forecast shows forecast quantities before forecast consumption. Current
forecast shows forecast quantities after consumption by sales order demand.
Level

Item

Original Forecast

Current Forecast

Training Computer

100

100

5-98 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Level

Item

Original Forecast

Current Forecast

.2

. Laptop Computer

60

40

.2

. Desktop Computer

20

20

.2

. Server Computer

20

20

The planning percentages of all of the components of a parent can add to more than
100%.
You control forecast explosion to each component by setting its organization item
attribute Forecast control:

Consume: There is no planning engine forecast explosion to this component.

Consume and derive: There can be planning engine forecast explosion for models
depending on plan option Explode Forecast. The planning engine does not explode
multi-organization models.

None: There can be planning engine forecast explosion for product families
depending on plan option Explode Forecast.

For information about forecast explosion for model forecasts, see Configure to Order
Forecast Explosion, page 10-7.

Multi-organization Forecast Explosion


The forecast explosion process can round the member item forecasts after explosion of
the product family forecast. Use this rounding if you find that, because of fractional
member item forecasts, you:

Are creating excess inventory

Experience an increase in pegging records

To use this rounding, set item attribute Round Order Quantity for each member item of
a product family.
To perform this rounding, the forecast explosion process:

Selects any member item

Rounds its forecast down to the nearest integer and saves the remainder

Applies (adds to or subtracts from) the remainder to the forecast of the next
member item that it selects

Defining Supply Chain Plans 5-99

Rounds its forecast to the nearest integer and saves the remainder

Continues until it has rounded all member item forecasts

You can explode forecasts in:

The source instance (local only): Then collect the exploded forecasts to the planning
server. See Forecast Explosion in Oracle Master Scheduling/MRP and Oracle Supply
Chain Planing User's Guide.

Oracle Demand Planning (local and global): Then use the forecasts as demand
schedules to a plan run.

Oracle Advanced Supply Chain Planning (local only): During the plan run.

If you have exploded forecasts in the source instance or in Oracle Demand Planning, do
not explode them in Oracle Advanced Supply Chain Planning.

To use Oracle Demand Planning for Forecast Explosion


Select the Demand Planning System Administrator responsibility.
1.

Navigate to Demand Plans.

2.

Select Calculate dependent demand to explode the forecast at a plan level.

3.

Select the Scenarios tab.

4.

Select Consume in Supply Plan to specify the Demand Planning scenario that needs
to be consumed in by Oracle Advanced Supply Chain Planning.

5.

Set Explode Demand Using to:

Global Bill of Material: To select a generic bills of material specified in item


validation organization for forecast explosion purposes

Organization specific Bill of Materials: To use the bills of material of a specific


organization for forecast explosion purposes

6.

Select Scenarios > Output Levels.

7.

Publish demand plans with organization dimension set to All Organizations

To use Oracle Advanced Supply Chain Planning for Forecast Explosion


You can pre-explode the forecast using plan option Explode Forecast. This process
occurs both for configure to order items and for product family items when the
members have item attribute Forecast Control Consume and derive.

5-100 Oracle Advanced Supply Chain Planning Implementation and User's Guide

If you are using Oracle Demand Planning to explode the forecast, it publishes product
family forecasts to Oracle Advanced Supply Chain Panning for the product family and
the product family member items. Do not instruct the planning engine to explode
forecasts; it will double count the demand for the product family member items.
If Forecast Control is None, Oracle Demand Planning publishes the product family
forecast to Oracle Advanced Supply Chain Panning for the product family only. The
planning engine disregards plan option Explode Forecast and always performs inline
forecast explosion to the product family items based on planning percentages and
forecast consumption.
Select the Advanced Supply Chain Planner responsibility.

Navigate to Supply Chain Plan > Plan Options > Main tab.

Select the Explode Forecast check box.

To use Oracle Demantra for Forecast Explosion


See Oracle Demantra Demand Management User's Guide.

Global Forecasting
Global forecasts a re forecasts with no pre-specified ship from Organization associated
to forecasts. Oracle Advanced Supply Chain Planning supports global forecasting by
using Oracle Demand Planning scenarios as global forecasts. The forecasts from Oracle
Demand Planning are fed into the planning engine as demand schedules, which can be
consumed without any reference to a ship from organization. You can then use sourcing
rules to distribute the consumed forecasts and sales orders to appropriate shipping
facilities.
Use global forecasting if your business has multiple shipping facilities and you would
like to use multiple sources for end items without pre-determining the shipping
organizations as you prepare and analyze your forecasts. Local forecasts apply to a
shipping facility (inventory organization) while global forecasts apply to your entire
business. Since, demand fulfillment is a dynamic process, you should be able to
evaluate the current availability of supplies/resources and then come up with a
fulfillment organization for the demand.
You can therefore select the demand fulfillment organization to take advantage of
current supply conditions and constraints. This helps you in using existing supplies
across multiple shipping organizations effectively and making more accurate forecast
consumption.
Refer the following figure to understand the global forecasting process supported by
Oracle Advanced Supply Chain Planning:

Defining Supply Chain Plans 5-101

You can consume global forecasts at any of the Ship To entities displayed in the above
figure. If you do not specify the consumption level, Oracle Advanced Supply Chain
Planning consumes forecasts at the item level. You can then distribute the consumed
forecast to multiple organizations using the forecast distribution process.
Global Forecast Demand Schedules
You can maintain global forecasts with Oracle Demand Planning.
An Oracle Demand Planning scenario is available to Oracle Advanced Supply Chain
Planning only if output levels are set as follows:

Mandatory Dimensions

Time: Day, Manufacturing Week, or Manufacturing Period

Organization: Organization

Product: Item or Product Family

Optional Dimension Geography: Ship-to-location or Customer


Note: You cannot create global forecasts in Oracle Master

Scheduling/MRP or Oracle Advanced Supply Chain Planning.

Global Forecast Explosion


You can explode global forecasts either in Oracle Demand Planning or in Oracle
Advanced Supply Chain Planning. You cannot explode them in the source instance.
See Forecast Explosion, page 5-97.

5-102 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Global Forecast Consumption


Consumption of local forecasts always occurs within a shipping facility.
Consumption of global forecasts occurs without any reference to a shipping facility. In
global forecast consumption, sales orders in inventory organizations consume global
forecasts with reference to a ship to entity like zone, customer site, demand class. It
ignores the source organization on the sales order line and redetermines the source.
The planning engine can consume a global forecast with sales orders having the same
ship to entities.
Note: If you have a scenario where a part of the forecast must be met by

a specific source, then you need to remove such a source from the
sourcing rule of the global forecast distribution. For such items, the
planning engine assumes that you will provide an organization specific
forecast or a local forecast. Global forecasts are then distributed to the
sources that do not include the specific source and the local forecasts
are distributed to the specific source.
If you provide a local forecast and global forecasts for the same item,
Oracle Advanced Supply Chain Planning consumes both the forecasts.

To set up global forecast consumption


You need to complete setup steps in the following Oracle products to use global
forecasting:

Oracle Inventory

Oracle Bills of Material

Oracle Flow Manufacturing

Oracle Order Management

Oracle Shipping

Oracle Demand Planning

Oracle Advanced Supply Chain Planning

Setup Steps in Oracle Inventory

Select the Manufacturing and Distribution Manager responsibility.


1.

Navigate to Inventory > Items > Organization Items > MPS/MRP Planning tab.

2.

Set the Forecast Control item attribute to decide the method for consuming and
exploding forecasts:

Defining Supply Chain Plans 5-103

Consume or None: If you select this option, the planning engine:

Aggregates sales orders based on consumption level

Consumes the top level assembly

Distributes the remaining forecast

Explodes the remaining forecast as part of the bills of material explosion

Consume and Derive - If you select this option, the planning engine:

Aggregates sales orders based on consumption level

Explodes the forecast using Oracle Demand Planning or Oracle Advanced


Supply Chain Planning

Consumes the model, option class, and optional items

Distributes the remaining forecast

3.

If you have multi-level/multi-organization assemble-to-order assemblies, identify


an organization where you intend to set up generic bills of material for forecast
explosion purposes.

4.

Set the profile option MSC: Organization containing generic BOM for forecast
explosion based on your selection in step 4.

5.

Specify a generic bills of material for forecast explosion in this organization.

Setup Steps in Oracle Bills of Material


1.

Navigate to Bills of Materials > Bill > Bill.

2.

If you have multi-level/multi-organization assemble-to-order assemblies, define a


generic bills of material in the organization, which is specified by the profile
MSC:Organization containing generic BOM for forecast explosion.

Setup Steps in Oracle Flow Manufacturing


1.

Navigate to Flow Manufacturing > Products and Parts > Product Family Members.

2.

Define the product family member relationship in the item validation organization.

Setup Steps in Oracle Order Management


1.

Navigate to Order Management > Customers > Trading Community > Trading
Community > Customers > Standard.

2.

Define Customer site addresses.

5-104 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Setup Steps in Oracle Shipping


1.

Navigate to Shipping > Setup > Regions and Zones > Regions and Zones.

2.

Define Region, Zone or, Customer Zone to cover selected customer site addresses.

3.

Navigate to Shipping > Setup > Regions and Zones > Transit Times.

4.

Set up intransit lead-times between the zone and the shipping organizations.

5.

Navigate to Regions and Zones > Zone tab.

6.

Use the Zone Usage flex field to set the zone usage as Forecast Analysis.
When a sales order maps to multiple zones, then irrespective of the type of zone
usage, Oracle Advanced Supply Chain Planning:

Figures out which region within the zone it maps to (if applicable)

Compares the levels of the regions within each of the zones and selects the
more specific of the region and the corresponding zone

Checks if the levels of the regions are the same across zones, and retains only 1,
which is selected at random

Oracle Advanced Supply Chain Planning applies the methods mentioned above to
forecasts as well. When you define a Zone in Oracle Shipping, you have the choice of
specifying how the zone will be used in Oracle Advanced Supply Chain Planning. You
can specify that either the zone will be used for forecast analysis or for deriving
intransit lead-time. There are two possible values for usage: Null and forecast analysis.
When the planning engine tries to distribute the forecasts to internal orgs, it uses Zones
with usage set to forecast analysis.
In the process of distributing sales orders to different internal orgs, the distribution
process can use Zones with usages set to forecast analysis or, Zones with no usage set or
set to Null.
When a sales order maps to a region and a zone, the planning engine selects the
intransit lead-time between the region and the customer or global organization.
Setup Steps in Oracle Demand Planning
1.

Change to Demand Planning System Administrator responsibility.

2.

Navigate to Demand plans > Scenarios > Output levels.

3.

Define a demand plan and set the Organization dimension as All Organizations.

4.

Enable the Consume in Supply Plan option.

5.

Select Customer or, Demand Class as the hierarchy in the Geography dimension.

Defining Supply Chain Plans 5-105

6.

If you want to explode forecasts, select Calculate Dependent Demand.

7.

If you have multi-level/multi-organization assemble-to-order assemblies, select


Global Bills of Material to explode forecasts.

8.

Set profile option MSD: Master organization. Set it either to:

The same organization as that in profile option MSC: Organization containing


generic BOM for forecast explosion

An organization whose items are a subset of the items in the organization in profile
option MSC: Organization containing generic BOM for forecast explosion

Setup Steps in Oracle Advanced Supply Chain Planning


1.

Update your sourcing assignment set to include transfer from rules that specify the
organization where you want each forecast distributed.
. You also need a sourcing assignment that specifies where the item should be
sourced within the organization. For example:

2.

An item-instance rule that specifies all forecasts should be transferred from


organizations M1 and M2 with a given planning percentage.

You also need to have make, buy, or transfer rules at the organization-item
level that specify where to source these items.

You need to assign sourcing rules at zone level for global forecasting. For more
details, see section Sourcing Rules at Region or Zone Level in Oracle Global Order
Promising Implementation and User's Guide.
Oracle Advanced Supply Chain Planning supports global forecasting based at zone
level and not at customer site level. This also implies that when you use global
forecasting at the zone level for example, zone A, it also covers all the customer
sites that fall under zone A.

3.

Navigate to Supply Chain Plan > Plan Options > Organizations tab.

4.

In the Global Demand Schedules region, select the names of either global or local
(organization specific) demand planning scenarios to drive the plan.

5.

Select one of the following forecast consumption level for the Oracle Demand
Planning scenario in Ship to Consumption Level:

Zone: To represent demand from a number of customers who belong to a zone,


which is a user specified definition of geography. Zone can be defined using
city, postal code, state, and country. You do not get customer specific forecasts
when you select this entity.

5-106 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Customer Zone: To represent user specified definition of geography where


multiple customers can be grouped. You can use this option if forecast for a few
customers from a zone are known. You can choose to provide forecast at
customer zone in addition to zone level forecast.

Customer

Customer Site

Demand Class - To group a demand segment. For example: internet sales,


catalog sales

Global (Item)
Your selection depends on the dimension on which the demand planning
scenario is published.
Note: The list of values displayed for Ship to Consumption

Level changes depending on the published level of the demand


planning scenario.

The global forecasting process consumes forecast entries that match the Ship To
plan option value.

To consume global forecasts


Publish demand plans with the organization dimension set to All Organizations.

Oracle Demand Planning allows you to publish the forecasts without the context of
a ship from location. Oracle Advanced Supply Chain Planning picks up these
forecasts without the context of an organization and uses these forecasts for forecast
consumption and planning purposes.

Set the Schedule By plan option to determine the date by which Oracle Advanced
Supply Chain Planning needs to consume the forecasts.

If you ship early, run Oracle Order Management concurrent process Re-schedule
Ship Sets. Shipped sales orders consume forecasts only by schedule date. This
concurrent process updates the schedule date of shipped sales orders to the ship
date.

Run a supply chain plan with the appropriate explosion and consumption controls.
The forecast consumption occurs on forecast entries that have references to both
Ship From (a generic reference) and Ship To (specific references) entities.

Defining Supply Chain Plans 5-107

Internal Sales Order Forecast Consumption


Forecasts in general are consumed by regular sales orders. Internal sales orders do not
consume forecasts. The assumption here is that the forecast maintained at an org level
or even globally is meant for demands that is destined to a specific customer. If you
consume forecasts using internal sales orders, you may be consuming forecasts that was
from a customer using a sales order that originated from an internal source (from
another org) and therefore, understate the demand.
You can control how internal sales orders should consume forecasts by setting profile
option MSC: Consume forecasts using Internal Sales Orders as follows:

Yes: The planning engine consumes forecasts with internal sales orders

No: The planning engine does not consume forecasts with internal sales orders

Only if Destination Organization on ISO is not part of Plan: The planning engine
consumes forecasts with internal sales order that meet either of these conditions:

Its destination organization is not planned in this plan

Its destination organization is planned in a source plan (MRP/MPS/MPP). This


applies only one level down from the internal sales order source organization.

Lower Level Pre-configuration Consumption


You can forecast and stock a lower level configured item and then consume its forecast
with sales orders for the parent assembly. Any remaining demand then consumes the
forecast for the associated assemble-to-order model.
If you need to stock at the end item level or at lower level subassemblies to reduce
delivery time, you can forecast a demand for the configuration item directly, release a
planned order for that item, and build and stock that item.
The planning engine consumes the forecast for this specific configuration first, within
the backward and forward consumption days. If there is remaining sales order demand
after consuming the configuration's forecast, the planning engine then consumes
forecasts for the base assemble-to-order model. For the part of the forecast that
consumed the assemble-to-order model's forecast, the planning engine explodes the
bills of material to consume any forecast for the lower level configured item. After
consuming the forecast for the lower level configured item, the planning engine then
consumes the base model forecast in the same manner. When demand consumes a
model, the consumption process also consumes its option classes and option forecasts at
that level.
To avoid double counting the forecast, reduce your exploded forecast or planning
percentages to account for the separate forecast for the configured item.

5-108 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Global Forecast Planning


Option Dependent Resources
For forecasted demands of assemble-to-order models, the planning engine reduces
planned order resource requirements for optional resources. These planned orders are
only generated for forecasted demands. Certain operations are utilized only when
specific optional components are utilized.
When the planning engine reduces the resource usage for optional resources, it uses the
component planned percentage for the optional component used at that operation to
estimate the amount of time that resources are required.
If several options require the same operation, the planning engine sums the planned
percentage for these options up to a total of 100% and then applies the formula
Operation schedule quantity = Planned order quantity * planning percentage
To set up an option dependent resource, select Option Dependent for the operation on
the routing, then assign the optional components to the operation on the bill of material.
The Auto-create Configuration concurrent process creates the configured item's bills of
material with only the specified options. In the same way, it creates the configured
item's routing with only those operations that are mandatory and the option dependent
operations linked to the options that you select.
Common Routings for Option Classes
You can reference an assemble-to-order model routing as a common routing for option
class items. The model routing includes the steps that all configurations require. The
planning engine recognizes the common routing between the assemble-to-order model
and its option class and ignores the repeated resources in the option class routing.
This only applies to an option class that shares a common routing with its immediate
parent. If the option class shares a common routing with any other item, the option
class's routing is planned as a separate routing. The planning engine does not ignore
common routings for lower level assemble-to-order models that are tied directly to an
assemble-to-order parent model.
Global Forecasts Distribution
The planning engine distributes forecasts in the following manner:

Unconstrained - Distributes based on ranks and planning percentage.

Constrained - Distributes based on ranks and planning percentage.

Constrained with decision rules - Distributes forecasts based on capacity and


resource availability. The planning engine considers rank as well as material,
resource, and transportation constraints.

Cost based optimized plans - In addition to supplies and constraints, the planning
engine also considers the cost of production and transportation for distributing

Defining Supply Chain Plans 5-109

forecasts.
Note: Select the Round Order Quantity item attribute in Inventory

> Items > Organization Items > MPS/MRP Planning tab to avoid the
planning engine from sourcing forecast entries with fractional
demand.

Sales Order Distribution


The planning engine only sources sales order lines that:

Have global forecasts against their item

Are present in constrained plans with decision rules and optimized plans

Are scheduled

Are not firmed

Are not marked ship model complete

You can manually select a shipping facility on a sales order line at the order entry time.
However, the facility that you select may not be the best one at the shipment time due
to the evolving global supply and demand picture. The planning engine selects a facility
for sourcing the sales order based on the global supply availability, supply chain
constraints, procurement costs, and production costs.
You can opt to enforce the global sourcing rule split. If the organization with the higher
sourcing percentage has enough capacity, the planning engine places the entire sales
order line there. If it does not find any capacity in any of the sources, it distributes based
on the highest planned split percentage of the highest rank in the source. It uses the
entire capacity of the organization with the higher sourcing percentage and sources the
remaining supplies from other organizations.
The planning engine may distribute components of a configured item to multiple
inventory organizations. In other words, it may source one line from one inventory
organization and another line from another inventory organization regardless of
whether you prefer to source all supplies for a sales order from a single source, the sales
order has ship sets, or the sales order has arrival sets.
During demand allocation, the planning engine splits a sales order:

If capacity constraints are present

To use existing supplies

The planning engine does not split the sales order if:

You have partial demand quantity reserved. In this case, the planning engine does

5-110 Oracle Advanced Supply Chain Planning Implementation and User's Guide

not change the source. The entire sales order will be sourced to the Org where you
have partial reservation.

There are sourcing constraints because the planning engine does not include sales
orders into enforce sourcing constraints calculations.

The planning engine evaluates alternate ship methods specified in the sourcing
rules/BOD form and recommends the appropriate option. It can also release a ship
method to the sales order, which is different from the one specified in the Transit Times
form.
If a sales order is already firmed in Oracle Order Management, the planning engine
provides recommendations only for ship method and schedule ship date and does not
provide any suggestions for changing the shipping facility.
To view Global Forecasting Results
To review the forecast distribution from the global forecast to individual organizations'
forecasts

Navigate to Supply Chain Plan > Workbench

Select View by Organization.

Select a plan name

Select an organization

Select an item

Select Horizontal Plan

The Horizontal Plan window presents the forecast consumption and distribution
details in two parts.
The first part displays the global forecast plan with following rows:

Original forecast quantity

Consumed quantity

Current quantity

Cumulative original quantity

Cumulative original quantity

Expired forecast: The amount of unmet forecasts


The second part is the horizontal material plan, which is specific to the

Defining Supply Chain Plans 5-111

organization from where you navigated to the horizontal plan. The forecast row
in this part of the horizontal plan displays the amount of forecasts distributed
to the organization.
If you select View by Item, Planner Workbench displays the same global
organization information with the supply and demand aggregated for all
organizations instead of for a specific organization.

Right-click on the Horizontal Plan window and select Global Forecasting and select
the level values available to analyze the consumption plan with respect to specific
consumption levels.

You can use this option to bring up the forecast and consumption information
specific to different zones. For example: you can right-click and select Global
Forecasting > Zone 1 to display information that is specific to Zone 1.

In the Horizontal Plan window, double-click on the Current field to open the
Supply/Demand window with all the distributed forecasts for a global forecast.

In the Horizontal Plan window, double-click on the Consumed field to open the
Supply/Demand window with sales orders that consumed the forecast.
Note: Oracle Advanced Supply Chain Planning retains shipped

sales orders for consumption purposes but the sales order is not
shown in the demand picture as it has already been shipped. When
you drill down from the Consumed field in the Horizontal Plan
window to the Supply/Demand window, the planning engine does
not show shipped sales orders while the consumption still happens
using shipped sales orders. This may cause a mismatch between
the numbers in the Consumed field and the numbers in
Supply/Demand window (drill down from the Consumed field) .
You can set the Include Sales Order plan option to control whether
the planning engine picks up sales orders behind a specific number
of days or not. For details, see Chapter 5: Plan Options.
You can use the profile MSC: Sales Order offset days to filter out
the sales orders that are not supposed to consume the forecast.

Right click from a specific sales order.


The Consumption Details window appears.

Navigate to Exception Details window to review overconsumption exceptions.


Oracle Advanced Supply Chain Planning generates the following exception for
each occurrence of forecast over consumption:

5-112 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Items with forecast overconsumptions

Examples
This section lists a few examples to further explain the global consumption and
explosion process based on different scenarios:

Example 1: Standard item, page 5-113

Example 2: Product family Items in multiple organizations, page 5-114

Example 3: Single level single org ATO assembly, page 5-117

Example 4: Multi level single org ATO assembly, page 5-120

Example 5: Single level multi org ATO assembly, page 5-123

Example 6: Multi level multi org ATO assembly, page 5-127

Example 1: Standard item


Consider a standard item A for which:

The forecast consumption is at the item or global level.

The forecast is distributed to two manufacturing organizations M1 and M2:

The sourcing rules for M1 and M2 are set as 40% and 60% respectively.
Global Forecasting for a standard item

Refer the table below to see the amount of forecast consumed and distributed by the
planning engine:
Forecast

1/10

1/17

1/24

D2/1

2/8

2/15

Consumed
forecast

40

80

60

50

50

50

Defining Supply Chain Plans 5-113

Forecast

1/10

1/17

1/24

D2/1

2/8

2/15

Forecast
distributed
to M1

20

10

15

11

10

20

Forecast
distributed
to M2

20

70

45

39

40

30

Result:

The distributed forecast is not according to settings in the sourcing rules/BOD. The
forecast distribution amount can vary depending on the type of plan you run and
the options you choose. Oracle Advanced Supply Chain Planning also supports
enforcing a sourcing percentage. This option allows you to enforce the amount of
forecasts on a percentage basis to specific organizations

Lead-times used during forecast distribution: If the forecast is specific to a customer


site, and you have customer specific sourcing rule, Oracle Advanced Supply Chain
Planning uses the intransit lead-time between shipment organization and customer
site (via zones) if you have set up intransit lead-time between the two.

Example 2: Product family Items in multiple organizations


Consider:

A product family item PF1 with two member items M1 and M2 is present in
Organization 1. The member percentages are 40 and 60 for M1 and M2 respectively.

The product family item PF1 with two member items M1 and M2 is also present in
Organization 2. The member percentages are 50 for both M1 and M2.

Forecast explosion cannot go across multiple organizations and it needs a single bill
of material (product family relationship) to explode the forecast. Therefore, you
need to define a representative product family relationship in the item validation
organization.

The representative bill of material is used for forecast explosion purposes only. The
planning percentage for M1 versus M2 is adjusted in the item validation
organization to get a single definition of the product family.

5-114 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Global forecasting for product family items

Oracle Demand Planning and Oracle Advanced Supply Chain Planning use the product
family relationship that you specify in the item validation organization to explode the
forecasts to member levels.
Scenario 1:

Forecast control is set to Consume and Derive


Assume that the following sales orders are present for members M1 and M2 of product
family PF1 in Organization 1:
Sales Order
No

Item

Date

Qty

Customer

Customer
Site

1001

M1

1/15

20

C1

S1

1002

M1

2/1

50

C1

S2

1003

M2

2/8

40

C2

S1

1004

M2

3/1

80

C3

Before forecast consumption and explosion and no organization context, the planning
engine gives the following result:
Item

1/10

1/17

1/24

D2/1

2/8

2/15

PF1

80

50

50

100

50

100

After forecast explosion, the planning engine gives the following result:

Defining Supply Chain Plans 5-115

Item

1/10

1/17

1/24

D2/1

2/8

2/15

PF1

80

50

50

100

50

100

M1

40

25

25

50

25

50

M2

40

25

25

50

25

50

Assume that backward consumption = 30 days.


After forecast explosion and consumption, the planning engine gives the following
result:
Item

1/10

1/17

1/24

D2/1

2/8

2/15

PF1

60

50

50

25

50

M1

20

25

25

25

50

Sales Order
No

1001

1002

M2

40

25

25

Sales Order
No

1003

1003

1004

1004

Result:

The forecasts are consumed against the product family.

No shipment organization has been referenced in the forecast consumption.

Forecast explosion can either happen in Oracle Demand Planning or Oracle


Advanced Supply Chain Planning. If you bring forecasts at a global level, you can
explode the forecast within Oracle Advanced Supply Chain Planning.

You have forecasts that need to be placed into specific organizations for materials
and resources planning. Specify sourcing rules for product family items so that the
planning engine can place the item in a specific organization and plan the item and
its members.

When the forecast gets distributed to a specific Ship From organization, the order

5-116 Oracle Advanced Supply Chain Planning Implementation and User's Guide

type for the demand is Production Forecast.

You need to assign the sourcing rules at the same level as the forecast consumption
level. For example, if the forecasts are consumed at item level, then you need to
provide the sourcing rule also at item level.

Scenario 2:

Forecast control is set to None or Consume


Consider:

Forecast control is set to None or Consume

Specify the sourcing rules for the product family item as mentioned in Scenario 1.
This enables Oracle Advanced Supply Chain Planning to distribute the forecasts
from generic Ship From organizations to specific organizations.

Result:

The forecast consumption happens before the forecast explosion at the product
family level and the member item level.

The product family bill of material is exploded during bill of material explosion in
Oracle Advanced Supply Chain Planning.

Oracle Advanced Supply Chain Planning explodes the demand to member items
during the bill of material explosion as it does for standard items during regular
planning process. When Oracle Advanced Supply Chain Planning explodes the bill
of material in this case, it picks up the bill of material in the true organization and
not the one in the item validation organization.

Example 3: Single level single org ATO assembly


Consider:

A single level single org ATO assembly in Organization 1.

The assembly for Model 1 contains Option Class OC1 and Mandatory Components
MC1.

Option Class OC1 contains Option 1 and Option 2.

The bill of material is maintained in the item validation organization.

The fixed and variable lead-times are also maintained in the item validation
organization.

Defining Supply Chain Plans 5-117

Single level single org ATO assembly

Scenario 1:

Forecast control is set to Consume and Derive


Assume that:

Forecast control is set to Consume and Derive

The forecast for the Model item is maintained without any organization context.

The forecasts for optional items and mandatory components are maintained
independently to service independent demands such as spares or safety stock
requirements.

Refer the table below for the forecasts maintained for Model 1 in Organization 1:
Item

1/10

1/17

1/24

D2/1

2/8

2/15

Model 1

40

20

10

20

50

40

Option 1

10

10

Option 2

10

Mandatory
Components
MC 1

The forecasts for Option 1, Option 2, and Mandatory components MC1, which belong to
Models 1, account for the lead-time of its assembly item.
If you have independent forecasts, the planning engine derives the forecast date for the

5-118 Oracle Advanced Supply Chain Planning Implementation and User's Guide

independent demand as the ship date for the options and mandatory components.
However, the dependent demands Option 1, Option 2, and Mandatory components
MC1 for Model 1 are offset for lead-time.
Assume that:

The sourcing rule for Model 1 is defined at Organization 1. This is the level at which
you consumed the forecasts.

The fixed and variable lead-time for Model 1 = 5 days

After forecast explosion, the planning engine gives the following result:
Item

1/5

1/10

1/12

1/17

1/19

1/24

1/25

2/1

2/3

2/
8

2/1
0

2/15

Model 1

40

20

10

20

50

40

Option Class
OC1

40

20

10

20

50

40

Option 1

20

10

10

25

10

20

10

Option 2

20

10

10

25

20

Mandatory
Components
MC 1

40

20

10

20

50

40

Assume that:

You receive a sales order for 25 units of Model with Option 1 on 1/17.

Backward consumption = 30 days

After forecast consumption, the planning engine gives the following result:
Item

1/5

1/10

1/12

1/17

1/19

1/24

1/25

2/1

2/3

2/8

2/10

2/15

Model 1

35

10

20

50

40

Option
Class OC1

10

20

50

40

Option 1

10

10

25

10

20

10

Defining Supply Chain Plans 5-119

Item

1/5

1/10

1/12

1/17

1/19

1/24

1/25

2/1

2/3

2/8

2/10

2/15

Option 2

20

10

10

25

20

10

Mandatory
Components
MC 1

15

20

10

20

50

40

Result: The above forecast is sourced to Organization 1.


Scenario 2:

Forecast control set to None or Consume


If the forecast control is set to None or Consume, you do not need to maintain the bill of
material in the item validation organization. In this case, planning engine explodes the
forecasts as part of regular planning explosion process.
It is enough to maintain the sourcing rules for Model 1. If the top level item's forecast
control is set to Consume, Oracle Advanced Supply Chain Planning consumes only the
top level model.
Example 4: Multi level single org ATO assembly
Consider:

A multi level single org ATO assembly where the entire assembly is produced in
Organization 1 but has multiple ATO assemblies.

The bill of material is maintained in the item validation organization.

The fixed and variable lead-times are also maintained in the item validation
organization.

Scenario 1:

Forecast control set to consume for assembly and none or consume to components
Assume that:

Forecast control is set to consume for assembly and none or consume to


components

The forecast for the Model item is maintained without any organization context.

The forecasts for optional items and mandatory components are maintained
independently to service independent demands such as spares or safety stock
requirements.

Refer the table below for the forecasts maintained for Model 1 in Organization 1:

5-120 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Item

1/24

D2/1

2/8

2/15

Model 1

10

20

50

40

Option 1

10

10

Option 2

10

Option 3

Mandatory
Components MC 3

Assume that:

The forecast is maintained at the global level.

The sourcing is maintained for the top level model, which is Model 1.

The fixed and variable lead-time for Model 1 = 3 days

The fixed and variable lead-time for = 2 days

You receive a sales order for 25 units of Model with Option 1 on 2/8 for Customer 1 and
Site 1.
After forecast consumption, the planning engine gives the following result:
Item

1/24

D2/1

2/8

2/15

Model 1

10

20

25

40

Option 1

10

10

Option 2

10

Option 3

Mandatory
Components MC 3

After forecast explosion, the planning engine gives the following result:

Defining Supply Chain Plans 5-121

Item

1/19

1/21

1/2
4

1/25

1/27

2/1

2/2

2/5

2/8

2/10

2/12

2/1
5

Model 1

10

20

25

40

Option Class
OC1

10

20

25

40

Mandatory
Components
MC 1

10

25

40

Model 2

10

20

25

40

Option 1

10

13

10

20

10

Mandatory
Components
MC 2

10

20

25

40

Option Class
OC2

10

20

25

40

Option 2

10

13

20

10

Option 3

10

12

20

Mandatory
Components
MC 3

10

20

25

40

Result:

The above forecast is sourced to Organization 1 for material and resource planning.

It is assumed that there are no constraints. If you run a constrained plan, the timing
of the supplies and the demand satisfied dates for these forecasts may be away from
the due dates.

Scenario 2:

Forecast control is set to Consume and Derive


If the forecast control is set to Consume and Derive, you need to maintain the bills of
material in the item validation organization. In this case, Oracle Demand Planning
performs the forecast explosion and provides forecasts to Oracle Advanced Supply
Chain Planning.

5-122 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Oracle Advanced Supply Chain Planning consumes the forecasts at the chosen level
and distributes the forecasts based on the sourcing rules provided for Model 1, which is
the top level model.
Example 5: Single level multi org ATO assembly
Consider:

A single level multi org ATO assembly where Model 1 can be sourced from two
different organizations

The forecast is set globally without the context of an organization.

Lead-time for Model 1 in Organization 1 = 2 days

Lead-time Model 1 in Organization 2 = 3 days.

Single level multi org ATO assembly

Scenario 1:

Forecast control is set to None or Consume


Assume that:

You need to consume forecast at the top assembly level and distribute the forecasts
across sources. You can set the forecast control to None or Consume for the
components.

The sourcing rules for Model 1 is maintained to source the items.

You need to maintain an independent forecast for the model and some optional
items as follows:

Defining Supply Chain Plans 5-123

Item

1/10

1/17

1/24

2/1

2/8

2/15

Model 1

20

20

16

20

30

20

Option 1

10

10

Option 2

10

The sourcing rule for Model 1 is maintained to source the items. The level at which
you specify the sourcing rule must match the level at which you consume the
forecast.

25% of the forecast needs to be sourced from Organization 1 and 75% of the forecast
needs to be sourced from Organization 2.

Model 2 is needed for Model 1 assembly 100% of the time.

You get a demand of 25 units of sales order demand for Model 1 on 1/24 with Option 2.
After forecast consumption and explosion, the planning engine gives the following
result:
Result for Organization 1:
Item

1/7

1/10

1/14

1/17

1/21

1/24

1/27

2/1

2/5

2/8

2/12

2/15

Model 1

15

23

15

Option 1

12

10

10

Option 2

11

10

Result for Organization 2:


Item

1/8

1/10

1/14

1/17

1/22

1/24

1/27

2/1

2/6

2/8

2/13

2/15

Model 1

Option 1

10

10

Option 2

10

5-124 Oracle Advanced Supply Chain Planning Implementation and User's Guide

The intransit lead-times and the organization specific lead-times are considered when
distributing the demand and sourcing the items. Option 1 and Option 2 forecasts are
offset using the lead-time in the Organization 1 and Organization 2 respectively.
Scenario 2:

Forecast control is set to Consume and Derive


Consider:

The forecast is maintained at the global level.

The sourcing is maintained for Model 1 to source the items. The level at which you
specify the sourcing rule must match the level at which you consumed the forecast.

A generic bill of material is maintained in the item validation organization with all
the options and mandatory components as shown below:
Bill of Material

Adjust the planning percentage on option class items and optional items to arrive at
a figure that represent the figure in both organizations.

In this method the organization specific lead-times are not be applied. The
lead-times specified in the item validation organization is used. Therefore, it is
important to specify the lead-times that closely represents your set up.

The forecast control for mandatory components is generally set to None. Therefore,
the demand on the mandatory components is placed when the bills of material
explosion happens in Oracle Advanced Supply Chain Planning. If you put in
mandatory components in the generic bill of material, the forecast is derived to the
mandatory components. Therefore, it is not recommended that you add the
mandatory components to the generic bill of material.

Defining Supply Chain Plans 5-125

The forecast explosion occurs using the above bills of material in the item validation
organization. After the forecast explosion, Oracle Advanced Supply Chain Planning
consumes the forecast at the level you choose.
After forecast explosion, the planning engine gives the following result:
Item

1/7

1/10

1/14

1/17

1/21

1/2
4

1/27

2/1

2/5

2/8

2/12

2/15

Model 1

20

20

16

30

20

Option
Class OC1

20

20

16

30

20

Option 1

10

10

10

15

10

10

10

Option 2

10

10

10

15

10

10

You get a demand of 25 units of sales order demand for the model on 1/24 with Option
2.
After forecast consumption, the planning engine gives the following result:
Item

1/8

1/10

1/14

1/17

1/22

1/24

1/27

2/1

2/6

2/
8

2/13

2/15

Model 1

20

11

20

30

20

Option
Class OC1

20

11

20

30

20

Option 1

10

10

10

15

10

10

10

Option 2

10

15

10

10

Result:

After forecast explosion, the forecast is consumed at the level that you choose.

The planning engine distributes the forecast for optional items between
Organization 1 and Organization 2 based on the sourcing rules established for these
models. If your optional items follow different sources than the model, you should
define the different sources in the sourcing rule for the optional items.

If you want to maintain the sourcing splits between organizations, set Enforce

5-126 Oracle Advanced Supply Chain Planning Implementation and User's Guide

sourcing constraints to No in the Plan Options form. The planning engine


recommends the forecast quantities to be placed in each organization based on the
constraints you might have in the lower levels of the bills of material in each of the
organizations.
Example 6: Multi level multi org ATO assembly
Consider:

A multi level multi org ATO assembly where a lower level Model is sourced from
two different organizations.

Forecasts are specified globally without the context of an organization.

The lead-time for Model 2 in Organization 2 = 2 days.

The lead-time for Model 2 in Organization 3 = 3 days.

The intransit lead-time for Organization 2 = 2 days.

The intransit lead-time for Organization 3 = 3 days.


Multi level multi org ATO assembly

Scenario 1:

Forecast control is set to None or Consume


Assume that:

You need to consume forecast at the top assembly level and distribute the forecasts
across sources. You can set the forecast control to None or Consume for the
components.

The sourcing rules for Model 1 and Model 2 are maintained to source the items. The
level at which you specify the sourcing rules must match the level at which you

Defining Supply Chain Plans 5-127

consume the forecast.

You need to maintain an independent forecast for Model 1 and some optional items
as follows:
Item

1/24

D2/1

2/8

2/15

Model 1

16

20

30

20

Option 1

10

10

Option 2

10

Assume that:

25% of the forecast needs to be sourced from Organization 2 and 75% of the forecast
needs to be sourced from Organization 3.

Model 2 is needed for Model 1 assembly 100% of the time.

You get a demand of 25 units of sales order demand for the model on 2/8 with Option 2.
After forecast consumption and explosion, the planning engine gives the following
result:
Result for Organization 2:
Item

1/20

1/24

1/26

2/1

2/4

2/8

2/11

2/15

Model 1

Option
1

10

10

Option
2

10

Result for Organization 3:


Item

1/18

1/24

1/24

2/1

2/2

2/8

2/9

2/15

Model 1

12

15

15

5-128 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Item

1/18

1/24

1/24

2/1

2/2

2/8

2/9

2/15

Option
1

10

10

Option
2

10

The intransit lead-times and the organization specific lead-times are considered when
distributing the demand and sourcing the items.
Scenario 2:

Forecast control is set to Consume and Derive


Consider:

The forecast is maintained at the global level.

The sourcing is maintained for Model 1 and Model 2 to source the items. The level
at which you specify the sourcing rules must match the level at which you
consumed the forecast.

A generic bills of material is maintained in the item validation organization with all
the options and mandatory components as shown below:
Bills of Material

Assume that:

Lead-time for Model 1 = 1 day.

Defining Supply Chain Plans 5-129

Lead-time for Model 2 = 2 days.

Model 2 is needed for Model 1 assembly 100% of the time.

After forecast explosion, the planning engine gives the following result:
Item

1/22

1/23

1/24

1/29

1/31

2/1

2/5

2/7

2/8

2/1
2

2/14

2/15

Model 1

16

20

30

20

Model 2

16

20

30

20

Option
Class OC1

16

20

30

30

Option 1

10

15

10

10

10

Option 2

10

15

10

10

You get a demand of 25 units of sales order demand for the model on 2/8 with Option 2.
After forecast consumption, the planning engine gives the following result:
Item

1/22

1/23

1/24

1/29

1/31

2/1

2/5

2/7

2/
8

2/12

2/14

2/1
5

Model 1

16

20

20

Model 2

16

20

20

Option
Class OC1

16

20

30

Option 1

10

15

10

10

10

Option 2

10

10

Result:

After forecast explosion, the forecast is consumed at the level that you choose.

The planning engine distributes the forecast for optional items between
Organization 2 and Organization 3 based on the sourcing rules established for these

5-130 Oracle Advanced Supply Chain Planning Implementation and User's Guide

models. If your optional items follow different sources than the model, you should
define the different sources in the sourcing rule for the optional items.

If you want to maintain the sourcing splits between organizations, set Enforce
sourcing constraints to No in the Plan Options form. The planning engine
recommends the forecast quantities to be placed in each organization based on the
constraints you might have in the lower levels of the bills of material in each of the
organizations.

Choosing Aggregation Levels


Oracle ASCP allows planning to occur at different levels of aggregation within the same
plan. This allows detailed scheduling and long-range planning to take place within a
single integrated plan. Flexible aggregation levels exist along several planning
dimensions:

Time

Product

Resource/routing

Aggregation level options for each dimension is described below.

Time Aggregation Levels


In ASCP, the available time aggregation levels are:

Minutes

Hours

Days

Weeks

Periods

In order to reduce the computational effort to calculate a plan and to reduce the volume
of plan output (for clarity), time bucket sizes should be set only as small as is necessary
to capture the necessary detail.
Time bucket size must increase or stay level over the planning horizon; it cannot
decrease.
The following sequences of time aggregation levels are examples of those (but not all)
that are valid within a single plan:

Defining Supply Chain Plans 5-131

Minutes-hours-days-weeks-periods (check Constrained Plan in the Constraints tab)

Days (Aggregation tab)

Days-weeks (Aggregation tab)

Hours-days-periods (check Constrained Plan in the Constraints tab. Note: weeks


time aggregation level is skipped.)

Planning at the minute and hour aggregation levels is referred to as scheduling, and
is enabled only when the Constrained Plan check box in the Constraints tab of the
Plan Options window is checked.

Periods default to months.

All lower level demand that occurs within a higher level time bucket (for example,
a daily demand occurring in the middle of a weekly time bucket) is moved to the
last day of the higher level bucket for planning purposes. This is the information
lost through aggregation.

Supplies are always scheduled to arrive at the last day of periods.

If you use order modifier Fixed Days of Supply, the planning engine creates a single
supply to cover multiple days of demand. During constraint-based scheduling, the
planning engine may move the demand and supply dates such that you cannot
reconcile the supply quantity to the demand dates and quantities. To attempt a
reconciliation, Oracle recommends using the old due date on the planned order
demands.

Product Aggregation Levels


In Oracle ASCP, the available product aggregation levels are:

Item

Product family

Planning at the item level explodes material and resource requirements down to each
bottom-level component (provided that the component's MRP Planning Type item
attribute matches the type of Manufacturing, Production, or Master Plan being run).
When planning at the product family level, no explosion of material or resource
requirements occurs. Information concerning the resources required to make a product
family are taken from the routing for the product family. Therefore, if planning is to be
done at a product family level, there needs to be a routing defined for each product
family. No material requirements are considered when planning at a product family
level.

5-132 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Resource Aggregation Levels


There are two ways in which the aggregation level of resource information may be
specified in Oracle ASCP:

Resource aggregation level of Individual aggregate

Routing aggregation level of Routing bill of resource (BOR)


Note: Resource aggregation levels do not have any effect unless the

Constrained Plan check box in the Constraint tab of the Plan Options
window is checked.

Resource aggregation levels can either be individual or aggregate.

Individual: All resources listed in all item routings (if the item aggregation level is
set to Item) or all product family routings (if the item aggregation level is set to
Product Family) are considered in planning.

Aggregate: Only resources specified as aggregate resources are considered in


planning. Aggregate resources are specified in the window accessed by the
Operations Resources button during routing definition (Use the Manufacturing and
Distribution Manager responsibility. From the Navigator window, choose Bills of
Material > Routings > Routings). Each operation resource can have a designated
aggregate resource (which may be itself or another resource). If you designate a
resource as an aggregate resource, do not use it as an individual resource; the
planning engine does not plan it.

Routing aggregation levels serve a similar function.

Routing: all resources listed in all item routings (if the item aggregation level is set
to Item) or all product family routings (if the item aggregation level is set to Product
Family) are considered in planning. This is identical in meaning to the individual
resource aggregation level described above.

Bill of resource (BOR): only resources listed in bills of resources for items (if the
item aggregation level is set to Item) or product families (if the item aggregation
level is set to Product Family) are considered in planning. Bills of resource are lists
which associate items or product families with individual resources and the
processing times (usages) incurred on those resources for each item/product family.
(To define a bill of resource, use the Manufacturing and Distribution Manager
responsibility. From the Navigator window, choose Capacity Planning > Bill of
Resources > Bill of Resource.) The usages in a bill of resource may be automatically
generated by summing the resource usages from the routings for an item and its
components and subcomponents. A bill of resource may also be manually defined,
allowing you to include only certain key resources and to manually adjust the

Defining Supply Chain Plans 5-133

usage quantity for each key resource as necessary.

When using the routing aggregation level bill of resources, Oracle ASCP generates
resource requirements during planning only for those items or product families that
have defined bills of resources.

When using the routing aggregation level bill of resources, operation sequencing
information from the routings that are used to generate the bill of resources is lost.
The bill of resources aggregation level is for use with the weekly and period buckets
for an approximate rough-cut capacity planning. When using bills of resources,
constraint-based planning is not recommended because the resource sequencing
and interdependence is not considered. Bill of resources aggregation is not
compatible with routing aggregation in the same plan, and bill of resources
aggregation is not available when scheduling in minutes and hours.

The higher levels of resource aggregation (aggregate) and routing aggregation (BOR)
both have the effect of limiting the number of resources considered in planning.
Resource and routing aggregation level have overlapping effects.

If either the resource aggregation level is set to individual or the routing


aggregation level is set to routing, all individual resources for items (if the item
aggregation level is set to Item) or product families (if the item aggregation level is
set to Product Family) are considered in planning.

To set the resource aggregation levels for a time horizon


1.

From the Navigator, select Supply Chain Plan > Options.


The Plan Options window appears.

2.

Choose the Constraints tab.

3.

Enter the time horizon in days, weeks, or periods.


You can specify different levels of aggregation in different time buckets so that
detailed information is considered more frequently and less detailed information is
considered less frequently.

Resources can be scheduled either individually or in aggregate. Selecting individual


resource scheduling generates schedules down to the individual resource level and
considers the available capacity of each resource in the schedule recommendations.
Selecting aggregate resource scheduling considers the overall capacity of all resources
in a resource group required for an item. For example, the overall capacity of a
department to which the individual resources are assigned are used.
For more information, see Defining a Resource in Oracle Bills of Material User's Guide.

5-134 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Material Aggregation Levels


You can specify material aggregation levels for each of the three planning time
horizons.
To set the material aggregation level for a time horizon
1.

From the Navigator, select Supply Chain Plan > Options.

2.

Choose the Constraints tab.

3.

Enter the time horizon in days, weeks, or periods.


You can specify different levels of aggregation in different time buckets so that
detailed information is considered more frequently and less detailed information is
considered less frequently.
You can schedule the product at either the item level or the product family level.
Ensure items are correctly assigned to a product family and that a planning percent
is specified when setting up your BOMs.

Routing Aggregation Levels


You can specify routing aggregation levels for each of the three planning time horizons.
To set the routing aggregation level for a time horizon
1.

From the Navigator, select Supply Chain Plan > Options.


The Plan Options window appears.

2.

Choose the Constraints tab.

3.

Enter the time horizon in days, weeks, or periods.


You can specify different levels of aggregation in different time buckets so that
detailed information is considered more frequently and less detailed information is
considered less frequently.
Either routings or bills of resources can be selected for plans. For detailed
scheduling in the minute, hour and daily buckets, routings are used. For long-range
simulations in the weekly and monthly buckets, routings or bills of resources can be
used. Note that routings and bills of resources cannot be used in the same plan.
Selecting routing level aggregation will result in schedules that consider the
capacity of each resource as well as the sequencing of the resources during the
production of an item. Selecting bill of resource level aggregation will only consider
the resource requirements needed to produce an item without considering the
sequencing and interdependence among the resources required for an item.

Defining Supply Chain Plans 5-135

The bill of resources aggregation level is for use with the weekly and period buckets
for an approximate rough-cut capacity planning. When using bills of resources,
constraint-based planning is not recommended because the resource sequencing
and interdependence is not considered. Bill of resource aggregation is not
compatible with routing aggregation in the same plan, and bill of resource
aggregation is not available when scheduling in minutes and hours.

Choosing an Objective Function


When generating plans via the Optimized option, Oracle ASCP lets you specify the
objectives to be considered in generating planned orders across the supply chain.
All objectives are expressed in units of dollars.
This section describes each of the available objectives and how multiple objectives can
be combined into a single objective function which captures trade-offs between
competing objectives.
You can optimize your plans to the objectives shown in the following table.
Objective Function

How is the Objective Achieved?

Maximize Inventory Turns

Minimize inventory carrying cost

Maximize Plan Profit

Maximize plan revenue minus plan cost

Maximize On-Time Delivery

Minimize penalty cost for late demand

Inventory Turns
The inventory turns are maximized by minimizing inventory carrying cost. Inventory
carrying cost is summed up for all items in all time buckets. Inventory carrying cost is
calculated as follows:
Inventory carrying cost = (Average inventory per bucket) * (Carrying cost percent) *
(Item cost)

Plan Profit Objective


Profit optimization occurs if you set profile option MSO: Cost Rollup for Optimization
is No. Profit optimization should not use the internal cost rollup for optimization. That
is used for making sure that costs of assemblies are more than the costs of components.
It does not capture the true standard costs that profit optimization needs.
The planning engine optimizes subject to the plan constraints. The penalty factors, for
example, demand lateness penalty, are the crucial part of this optimization. Based on

5-136 Oracle Advanced Supply Chain Planning Implementation and User's Guide

the size of the demand lateness penalty factor, the planning engine may decide to
satisfy a demand late in order to increase the profit.
Generally, the remainder of the planning process retains the optimized decisions.
However,

If there are order modifiers, the planning engine may increase the size of some
planned orders to satisfy the order modifier and eliminate planned orders no longer
needed

If there are constraints, for example, resource capacity, the planning engine may
reschedule some orders

Even if two supplies use the same resources and ingredients, the profit optimization
process always schedules a supply pegged to a more profitable demand before a supply
pegged to a less profitable demand
If there are several main products in a formula, the profit optimization rollup uses the
bill of material usage to calculate and allocate costs. For example, item C is component
or ingredient of item A and item B. The rollup determines how many or how much item
C is required to make one item A and how many or how much item C is required to
make one item B (or how much of ingredient C is used to produce one unit of A @ and
one unit of B). The process translates percentages to bill of material usages to calculate
the costs.
The profit optimization rollup calculates the cost of by-products using bill of material
usage also.
To see the internal cost calculations, view file SCO_COST_<plan id>
The planning engine performs pegging by demand priority even in the case of profit
optimization. It may override the profit optimization decision, for example:

There are two demands: D1 for quantity 100 on Day 5 has higher priority and is less
profitable; D2 for quantity 100 on Day 5 has lower priority but is more profitable

There are two supplies: S1 for quantity 100 on Day 6; S2 for quantity 100 on Day 7

The profit optimization process recommends S1 > D2 and S2 > D1

The pegging process overrides the profit optimization recommendations pegs S1 >
D1 with higher priority and S2 > D2 with lower priority

The calculation for margin percentage objective is in Margin Percentage, page 12-70

On-time Delivery Objective


The on-time delivery objective is modeled as minimization of the penalty cost for late
demand.
Penalty cost is calculated and summed up for all items with independent demand in all

Defining Supply Chain Plans 5-137

time buckets.

Penalty cost for late demand = (Penalty cost factor for late demand in $/unit/day *
Days late * Quantity of late demand) + (Penalty cost factor for unmet demand in
$/unit/day * Days late * Quantity of unmet demand)

Penalty cost sums two types of costs: late demand cost and unmet demand cost. An
unmet demand is simply a very late demand. Specifically, it is a demand for which the
plan generates supply that exceeds the demand due date by more than allowable days
early/late. Allowable days early/late is a profile option.
Penalty cost factor for late demand is a plan option. Penalty cost factor for unmet
demand is a system plan option, obtained by multiplying the penalty cost factor for late
demand by a constant that is greater than 1. This makes unmet (very late) demands cost
more than late demands.

Implicit Objectives
In addition to the above objectives, which you can select/weight or deselect, Oracle
ASCP maintains a set of implicit (hidden) objectives that it takes into consideration no
matter what you select. These objectives are defined to be the negative of various
penalty costs, as follows:
Implicit objectives =

-(Penalty cost for late demand)


-(Penalty cost for resource capacity violation)
-(Penalty cost for transport capacity violation)
-(Penalty cost for material capacity violation)
-(Penalty cost for safety stock violation)
-(Penalty cost for using alternate sources)
-(Penalty cost for using alternate routings)
-(Penalty cost for using alternate resources)
-(Penalty cost for using substitute items)
-(Percentage of carrying cost)

Maximizing implicit objectives results in minimization of the penalty costs.


Penalty costs are the product of the penalty factor and some other parameter such as list
price, item cost, resource cost, or transportation cost. For example:
Penalty cost for late demand [$/unit/day] = (Penalty factor) * (List price)
You can set penalty factors at different levels using flexfields, plan options, or profile
options. Flexfields let you set penalty factors at the most discrete level. For example,
you can set the Penalty Factor for Late Demand at the Demand, Item, or Org level using

5-138 Oracle Advanced Supply Chain Planning Implementation and User's Guide

flexfields. Plan options and profile options let you set the same penalty factor at the
plan level and site level, respectively.

Combining Objectives
The planning engine combines the above objectives into the following objective
function:
Overall objective = Maximize w1 * (Plan profit) + w2 * On-time delivery) + w3 *
(Inventory turns) + 1.0 * (Implicit objectives)
Objective weights w1-w3 are restricted to the range 0 to 1. Setting an objective's weight
to 0 directs Oracle ASCP not to consider that particular objective. Setting an objective's
weight to 1 places the maximum possible emphasis on that objective. Objective weights
w1-w3 may be set independently.
Objective weights w1-w3 in general do not precisely show the relative importance of
each objective in planning decisions. As can be seen from the above definition of the
overall objective, the percentage of the overall objective value occupied by a particular
objective depends also on the dollar magnitude of the objective, and it is the product of
the weight and the dollar magnitude of the objective which reflects the relative
importance of each objective in planning decisions.
Take special note of interdependent objectives. Some costs are contained in more than
one objective. For example, inventory carrying cost is a part of both the Plan Profit and
Inventory Turns objectives. Therefore, only use these two objectives together if it is
desired to artificially weight inventory carrying cost higher than the other costs (item
cost, transportation cost) contained within plan profit.
A more subtle case is penalty cost for late demand, which appears both in the On-time
Delivery objective and in the implicit objectives not seen by the user. Thus, no matter
what the weight on-time delivery, the planning engine considers late demand cost in its
planning decision-making.

Factors Affecting Objectives


Implicit and explicit objectives are affected by several factors and rules. These tables
show:

The relationship of these objectives to costs, prices, priority rules, and sourcing
ranks

The minimum data requirements for optimized plans based on different objectives

Yes means the cost/factor affects the objective.

Defining Supply Chain Plans 5-139

Cost-Price/Objective
s

Inventory Turns

On-time Delivery

Plan Profit

Resource Cost

No

No

Yes

Item Standard Cost

Yes

No

Yes

Carrying Cost
Percentage

Yes

No

Yes

Late Demand Penalty


Factor

No

Yes

No

List Price and Selling


Price

No

Yes

No

Transportation Cost

No

No

Yes

Factor

Penalty Cost
for Late
Demand

Penalty Cost
for Resource
Capacity
Violation

Penalty Cost
for
Transport
Capacity
Violation

Penalty Cost
for Material
Capacity
Violation

Penalty Cost
for Safety
Stock
Violation

Resource
Cost

No

Yes

No

No

No

Item
Standard
Cost

No

No

No

Yes

Yes

Carrying
Cost
Percentage

No

No

No

No

No

Exceeding
Item Capacity
Penalty
Factor

No

No

No

Yes

No

5-140 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Factor

Penalty Cost
for Late
Demand

Penalty Cost
for Resource
Capacity
Violation

Penalty Cost
for
Transport
Capacity
Violation

Penalty Cost
for Material
Capacity
Violation

Penalty Cost
for Safety
Stock
Violation

Exceeding
Resource
Capacity
Penalty
Factor

No

Yes

No

No

No

Exceeding
Transport
Capacity
Penalty
Factor

No

No

Yes

No

No

Late Demand
Penalty
Factor

Yes

No

No

No

No

List Price and


Selling Price

Yes

No

No

No

No

Transportatio
n Cost

No

No

Yes

No

No

Factor

Penalty Cost
for Using
Alternate
Sources

Penalty Cost
for Using
Alternate
Routings

Penalty Cost
for Using
Alternate
Resources

Penalty Cost
for Using
Substitute
Items

Implicit
Carrying
Cost

Resource
Cost

Yes

No

Yes

No

No

Item
Standard
Cost

Yes

Yes

No

Yes

Yes

Carrying
Cost
Percentage

No

No

No

No

Yes

Defining Supply Chain Plans 5-141

Factor

Penalty Cost
for Using
Alternate
Sources

Penalty Cost
for Using
Alternate
Routings

Penalty Cost
for Using
Alternate
Resources

Penalty Cost
for Using
Substitute
Items

Implicit
Carrying
Cost

Sourcing
Rank

Yes

No

No

No

No

Substitute
Item Priority

No

No

No

Yes

No

BOM/Routin
g Priority

No

Yes

No

No

No

Alternate
Resource
Priority

No

No

Yes

No

No

Computational Burden Considerations


At all levels of optimization except for unconstrained plan (see Choosing Plan Classes,
page 5-31), Oracle ASCP performs some type of finite-capacity scheduling. This is
computationally much more complex than the infinite-capacity planning performed in
older versions. Therefore, formulating the planning problem so that it is less
computationally intensive is worthwhile.
The computational burden of a planning problem increases with the number of
scheduled resources, the number of items, and the number of demands.
Ways to decrease the number of resources include:

Leave non-critical (non-constraint) resources out of routings. For example, an entire


cell in a cellular manufacturing system might be modeled as a single resource
instead of as a group of resources.

Set planned resources to bottleneck resources and include only key constraint
resources in the bottleneck resource group.

Maximize the use of resource and routing aggregation (see Choosing Resource ,
page 5-133Aggregation Levels).

Ways to decrease the number of items include:

Enable each item in as few organizations as possible because each combination of


item-organization counts as a separate item.

Maximize the use of item aggregation (to the product family level) in the plan

5-142 Oracle Advanced Supply Chain Planning Implementation and User's Guide

options.

Set the Planned Items option in the Main tab of the Plan Options window to
something other than All Planned Items. For example, set it to Demand Schedule
Items Only.

Ways to decrease the number of demands include:

Maximize the use of time aggregation (larger time buckets) in plan options. This
collapses multiple demands occurring within a larger time bucket to a single
demand at the end of the time bucket.

Maintain long-term forecasts in larger time buckets (for example, weeks or periods)
instead of shorter time buckets such as days. This reduces the number of MDS
demands once the forecast is loaded into an MDS for input to the planning process.

Optimized Plans Data Requirements


The majority of the data required for optimized plans for different objectives are
available in ERP systems. These data include:

Item Standard Cost, List Price, Selling Price, Discount

Carrying Cost Percent

Resource Cost

Transportation Cost

Sourcing Rank

Substitute Item Priority

BOM/Routing Priority

Alternate Resource Priority

The remaining data can be set up at the profile option level or plan level to expedite the
implementation of optimized plans. These data include:

Exceeding Item Capacity Penalty Factor

Exceeding Resource Capacity Penalty Factor

Exceeding Transport Capacity Penalty Factor

Late Demand Penalty Factor

Oracle ASCP considers some default values for these fields, such as 0.01 for the

Defining Supply Chain Plans 5-143

Standard Cost. The Optimization process cannot produce very valuable results based
on these default values alone. It is recommended that you specify starting values for
these fields at the profile option level at the start of implementation.

Optimization Effects on Sourcing


Oracle ASCP optimization does not consider allocation percentages specified in the
sourcing rules and/or bills of distributions. Sourcing decisions are made based on
capacity, item standard cost, and rank with respect to penalty costs and constraints.
Example 1: Enforce Capacity Constraints Scenario
Item A is sourced from organizations O1 and O2 with ranks equal to 1 and 2
respectively. If the total costs (item plus penalty costs) are equal in both organizations,
and capacity is available only in O2; then this organization is used as the source for item
A and ranking is overridden.
Example 2: Enforce Demand Due Dates Scenario
Item A is sourced from organizations O1 and O2 with ranks equal to 1 and 2
respectively. If the total costs (item plus penalty costs) are equal for both organizations,
Organization O1 with rank 1 is loaded (or overloaded) to source item A.
Example 3: Enforce Demand Due Dates Scenario
Item A is sourced from organizations O1 and O2 with ranks equal to 1 and 2
respectively. If the total cost (item plus penalty costs) in organization O1 is greater than
organization O2, Organization O2 with rank 2 is loaded (or overloaded) to source item
A and ranking is overridden.

Nervousness
Nervousness is the condition in which small changes in demand cause large changes in
supply (planned order releases). In traditional MRP, plan nervousness causes lost time
due to extra setups (and confusion and frustration) on the plant floor. With Oracle
ASCP's ability to generate a single global supply chain plan, the effects of nervousness
are magnified because they extend to trading partners (who may not have the same
urgency to constantly replan manufacturing to accommodate rapidly changing
requirements).
Consider the following example. End-item A has lead-time 1 day and order modifier of
Fixed Order Period = 3 days. End-item A contains one component B, which has a
lead-time of 3 days and order modifier Lot for Lot. Initial planned orders for A and B
are shown in the next two tables.
Item A

Current

Gross
Requireme
nts

10

10

10

10

50

5-144 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Item A

Current

Scheduled
Receipts

Project
On-Hand

15

-5

Net
Requireme
nts

10

10

50

Planned
Order Due
Date

25

50

Planned
Order Start
Date

25

50

Item B

Current

Gross
Requireme
nts

25

50

Scheduled
Receipts

Project
On-Hand

25

-50

Net
Requireme
nts

50

Planned
Order Due
Date

50

Planned
Order Start
Date

50

Defining Supply Chain Plans 5-145

Now suppose that the demand for A on day 2 decreases by 5 units. Revised planned
orders are shown in the two tables below.
Item A

Current

Gross
Requireme
nts

70

Scheduled
Receipts

Project
On-Hand

25

25

-50

Net
Requireme
nts

50

Planned
Order Due
Date

50

Planned
Order Start
Date

50*

Item B

Current

Gross
Requireme
nts

10

10

10

50

Scheduled
Receipts

Project
On-Hand

15

-10

Net
Requireme
nts

10

10

50

5-146 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Item B

Current

Planned
Order Due
Date

70

Planned
Order Start
Date

70

* Late Start

Note that the decrease in demand caused the planned orders for A to change from
25 on Day 1 and 50 on Day 4 to 70 on Day 3. This is an example of nervousness at
work.

Note further that the resulting change in dependent demand for B causes the
planned orders for B to become infeasible, resulting in a late start - this after the
demand for A decreased.

Several steps may be taken to reduce planning nervousness of the sort illustrated above.

Eliminate the use of the order modifier Fixed Order Period for end items. Instead,
use Fixed Lot Multiple or Fixed Order Quantity. Reserve Fixed Order Period for
lowest-level items only.

Make use of a planning time fence. A planning time fence of x days freezes planned
orders in the interval [plan start date, plan start date + x]. This eliminates near-term
disruptions to the manufacturing schedule.

Make use of a release time fence. A release time fence of x days automatically firms
and releases to the execution system planned orders in the time interval [plan start
date, plan start date + x]. Subsequent planning runs then treat these planned orders
as scheduled receipts, not subject to manipulation via order modifiers. This reduces
planning nervousness.

Time fences can be used to freeze near-term plans and reduce nervousness. However,
they also reduce the ability of the planning process to accommodate changes in
demand. They should be set to the lowest values possible.

Controlling Planned Items


There are three interdependent ways of controlling which items are planned in and
which are excluded from an ASCP plan:
1.

Setting the Planning Method item attribute in conjunction with selecting the Plan

Defining Supply Chain Plans 5-147

Type in the Supply Chain Plan Names form

2.

The Planning Method item attribute can be set to:

Not planned

MPS planning

MRP planning

MRP/MPP Planned

MPS/MPP Planned

MPP Planned

Plan Type can be set to:

Manufacturing Plan

Production Plan

Master Plan

Setting critical items in conjunction with setting the Include Critical Components
flag in ASCP plan options
An item can be set to be critical in two ways:

3.

Explicitly, by checking its Critical Component item attribute

Implicitly, by having a routing (primary or alternate) that includes a resource in


the ASCP plan's bottleneck resource group

Setting the value for the Planned Items plan option, along with setting the
organization-level Include Sales Order flag in the Organizations tab of the Plan
Options form. Valid values for the Planned Items plan option are:

All planned items

Demand schedule items only

Supply schedule items only

Demand & Supply schedule items

Demand schedule and WIP components

Demand schedule items and all sales orders

5-148 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Demand schedule items/WIP components/all sales orders

The following tables shows the items planned based on the Planned Items Plan Option,
Plan Type, Planning Method Item Attribute, Include Critical Component Plan Option,
Critical Component Item Attribute, and Include Sales Order Plan Option:
Planned Items
Plan Option

Plan Type

Include
Critical
Component
s Plan
Option

Planned Items

All Planned
Items

Manufactu
ring Plan

Unchecked

All items in the planned organizations except


ones having MRP planning code of Not
Planned.

All Planned
Items

Manufactu
ring Plan

Checked

1.
2.

3.

All critical items.


Any assembly that has a critical item
anywhere in its supply chain bill.
All items sandwiched between 1 and 2.

Note: If the primary component is critical


then ASCP also selects the non-critical
substitute components.
If the primary component is not critical then
ASCP does not select the substitute
components even if these substitutes are
critical.
This behavior is applicable for all variations
of Plan Type and Planned Items plan option.

All Planned
Items

Production
Plan

Unchecked

1.

2.

3.

Items with Planning Method of MPS


Planning or MPS/MPP Planned.
Any assembly that has an item with
Planning Method of MPS Planning or
MPS/MPP Planned anywhere in its
supply chain bill.
All items sandwiched between 1 and 2.

Defining Supply Chain Plans 5-149

All Planned
Items

Production
Plan

Checked

1.

2.

All items sandwiched between 1 and 2.

4.

All critical items.

6.

Master
Plan

Unchecked

Any assembly that has an item with


Planning Method of MPS Planning or
MPS/MPP Planned anywhere in its
supply chain bill

3.

5.

All Planned
Items

Items with Planning Method of MPS


Planning or MPS/MPP Planned.

1.

2.

3.

Any assembly that has a critical item


anywhere in its supply chain bill.
All items sandwiched between 4 and 5.

Items with Planning Method of MPP


Planned, MPS/MPP Planned, or
MRP/MPP Planned.
Any assembly that has an item with
Planning Method of MPP Planned,
MPS/MPP Planned, or MRP/MPP
Planned anywhere in its supply chain bill.
All items sandwiched between 1 and 2.

5-150 Oracle Advanced Supply Chain Planning Implementation and User's Guide

All Planned
Items

Master
Plan

Checked

1.

2.

All items sandwiched between 1 and 2.

4.

All critical items.

6.

Manufactu
ring Plan

Unchecked

Any assembly that has an item with


Planning Method of MPP Planned,
MPS/MPP Planned, or MRP/MPP
Planned anywhere in its supply chain bill.

3.

5.

Demand
schedule items
only

Items with Planning Method of MPP


Planned, MPS/MPP Planned, or
MRP/MPP Planned.

1.

2.

Any assembly that has a critical item


anywhere in its supply chain bill.
All items sandwiched between 4 and 5.

All items contained within demand


schedules that are specified as input to
the plan (Forecast, MDS, DP Scenario).
All components and subcomponents of 1.

Note: In this option (Demand schedule


items only) ASCP does not include sales
orders for those item/organizations that are
not in the demand schedule even if the
Include Sales Order checkbox is checked
for the related organizations.

Demand
schedule items
only

Manufactu
ring Plan

Checked

1.

2.

3.

All items contained within demand


schedules that are specified as input to
the plan (Forecast, MDS, DP Scenario).
Only critical components and
subcomponents of 1.
All items sandwiched between 1 and 2.

Defining Supply Chain Plans 5-151

Demand
schedule items
only

Production
Plan

Unchecked

1.

2.

3.

4.

Demand
schedule items
only

Production
Plan

Checked

1.

2.

3.

Items with Planning Method of MPS


Planning or MPS/MPP Planned contained
within demand schedules that are
specified as input to the plan (Forecast,
MDS, DP Scenario).
All components and subcomponents of 1
with Planning Method of MPS Planning
or MPS/MPP Planned.
Any assembly that has an item with
Planning Method of MPS Planning or
MPS/MPP Planned anywhere in its
supply chain bill and contained within
demand schedules.
All items sandwiched between 1 and 3.

Items with Planning Method of MPS


Planning or MPS/MPP Planned contained
within demand schedules that are
specified as input to the plan (Forecast,
MDS, DP Scenario).
All components and subcomponents of 1
with Planning Method of MPS Planning
or MPS/MPP Planned.
Any assembly that has an item with
Planning Method of MPS Planning or
MPS/MPP Planned anywhere in its
supply chain bill and contained within
demand schedules.

4.

All items sandwiched between 1 and 3.

5.

All critical components of 1.

6.

All items sandwiched between 1 and 5

5-152 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Demand
schedule items
only

Master
Plan

Unchecked

1.

2.

3.

4.

Demand
schedule items
only

Master
Plan

Checked

1.

2.

3.

Items with Planning Method of MPP


Planned, MPS/MPP Planned, or
MRP/MPP Planned contained within
demand schedules that are specified as
input to the plan (Forecast, MDS, DP
Scenario).
All components and subcomponents of 1
with Planning Method of MPP Planned,
MPS/MPP Planned, or MRP/MPP
Planned.
Any assembly that has an item with
Planning Method of MPP Planned,
MPS/MPP Planned, or MRP/MPP
Planned anywhere in its supply chain bill
and contained within demand schedules.
All items sandwiched between 1 and 3.

Items with Planning Method of MPP


Planned, MPS/MPP Planned, or
MRP/MPP Planned contained within
demand schedules that are specified as
input to the plan (Forecast, MDS, DP
Scenario).
All components and subcomponents of 1
with Planning Method of MPP Planned,
MPS/MPP Planned, or MRP/MPP
Planned.
Any assembly that has an item with
Planning Method of MPP Planned,
MPS/MPP Planned, or MRP/MPP
Planned anywhere in its supply chain bill
and contained within demand schedules.

4.

All items sandwiched between 1 and 3.

5.

All critical components of 1.

6.

All items sandwiched between 1 and 5.

Defining Supply Chain Plans 5-153

Supply schedule
items only

Manufactu
ring Plan

Unchecked

1.

2.

All items contained within supply


schedules that are specified as input to
the plan.
All components and subcomponents of 1.

Note: In this option (Supply schedule


items only) ASCP does not include sales
orders for those item/organizations that are
not in the supply schedule even if the
Include Sales Order checkbox is checked
for the related organizations.

Supply schedule
items only

Manufactu
ring Plan

Checked

1.

2.

3.

Supply schedule
items only

Production
Plan

Unchecked

1.

2.

3.

4.

All items contained within supply


schedules that are specified as input to
the plan.
Only critical components and
subcomponents of 1.
All items sandwiched between 1 and 2.

Items with Planning Method of MPS


Planning or MPS/MPP Planned contained
within supply schedules that are specified
as input to the plan.
All components and subcomponents of 1
with Planning Method of MPS Planning
or MPS/MPP Planned.
Any assembly that has an item with
Planning Method of MPS Planning or
MPS/MPP Planned anywhere in its
supply chain bill and contained within
supply schedules.
All items sandwiched between 1 and 3.

5-154 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Supply schedule
items only

Production
Plan

Checked

1.

2.

3.

Supply schedule
items only

Master
Plan

Unchecked

Items with Planning Method of MPS


Planning or MPS/MPP Planned contained
within supply schedules that are specified
as input to the plan.
All components and subcomponents of 1
with Planning Method of MPS Planning
or MPS/MPP Planned.
Any assembly that has an item with
Planning Method of MPS Planning or
MPS/MPP Planned anywhere in its
supply chain bill and contained within
supply schedules.

4.

All items sandwiched between 1 and 3.

5.

All critical components of 1.

6.

All items sandwiched between 1 and 5.

1.

2.

3.

4.

Items with Planning Method of MPP


Planned, MPS/MPP Planned, or
MRP/MPP Planned contained within
supply schedules that are specified as
input to the plan.
All components and subcomponents of 1
with Planning Method of MPP Planned,
MPS/MPP Planned, or MRP/MPP
Planned.
Any assembly that has an item with
Planning Method of MPP Planned,
MPS/MPP Planned, or MRP/MPP
Planned anywhere in its supply chain bill
and contained within supply schedules.
All items sandwiched between 1 and 3.

Defining Supply Chain Plans 5-155

Supply schedule
items only

Master
Plan

Checked

1.

2.

3.

Demand &
Supply schedule
items

Manufactu
ring Plan

Unchecked

Items with Planning Method of MPP


Planned, MPS/MPP Planned, or
MRP/MPP Planned contained within
supply schedules that are specified as
input to the plan.
All components and subcomponents of 1
with Planning Method of MPP Planned,
MPS/MPP Planned, or MRP/MPP
Planned.
Any assembly that has an item with
Planning Method of MPP Planned,
MPS/MPP Planned, or MRP/MPP
Planned anywhere in its supply chain bill
and contained within supply schedules.

4.

All items sandwiched between 1 and 3.

5.

All critical components of 1.

6.

All items sandwiched between 1 and 5.

1.

2.

All items contained within demand or


supply schedules that are specified as
input to the plan.
All components and subcomponents of 1.

Note: In this option (Demand & Supply


schedule items) ASCP does not include
sales orders for those item/organizations
that are not in the demand or supply
schedules even if the Include Sales Order
checkbox is checked for the related
organizations.

5-156 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Demand &
Supply schedule
items

Manufactu
ring Plan

Checked

1.

2.

3.

Demand &
Supply schedule
items

Production
Plan

Unchecked

1.

2.

3.

4.

All items contained within demand or


supply schedules that are specified as
input to the plan.
Only critical components and
subcomponents of 1.
All items sandwiched between 1 and 2.

Items with Planning Method of MPS


Planning or MPS/MPP Planned contained
within demand or supply schedules that
are specified as input to the plan.
All components and subcomponents of 1
with Planning Method of MPS Planning
or MPS/MPP Planned.
Any assembly that has an item with
Planning Method of MPS Planning or
MPS/MPP Planned anywhere in its
supply chain bill and contained within
demand or supply schedules.
All items sandwiched between 1 and 3.

Defining Supply Chain Plans 5-157

Demand &
Supply schedule
items

Production
Plan

Checked

1.

2.

3.

Demand &
Supply schedule
items

Master
Plan

Unchecked

Items with Planning Method of MPS


Planning or MPS/MPP Planned contained
within demand or supply schedules that
are specified as input to the plan.
All components and subcomponents of 1
with Planning Method of MPS Planning
or MPS/MPP Planned.
Any assembly that has an item with
Planning Method of MPS Planning or
MPS/MPP Planned anywhere in its
supply chain bill and contained within
demand or supply schedules.

4.

All items sandwiched between 1 and 3.

5.

All critical components of 1.

6.

All items sandwiched between 1 and 5.

1.

2.

3.

4.

Items with Planning Method of MPP


Planned, MPS/MPP Planned, or
MRP/MPP Planned contained within
demand or supply schedules that are
specified as input to the plan.
All components and subcomponents of 1
with Planning Method of MPP Planned,
MPS/MPP Planned, or MRP/MPP
Planned.
Any assembly that has an item with
Planning Method of MPP Planned,
MPS/MPP Planned, or MRP/MPP
Planned anywhere in its supply chain bill
and contained within demand or supply
schedules.
All items sandwiched between 1 and 3.

5-158 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Demand &
Supply schedule
items

Master
Plan

Checked

1.

2.

3.

Demand
schedule and
WIP Components

Manufactu
ring Plan

Unchecked

Items with Planning Method of MPP


Planned, MPS/MPP Planned, or
MRP/MPP Planned contained within
demand or supply schedules that are
specified as input to the plan.
All components and subcomponents of 1
with Planning Method of MPP Planned,
MPS/MPP Planned, or MRP/MPP
Planned.
Any assembly that has an item with
Planning Method of MPP Planned,
MPS/MPP Planned, or MRP/MPP
Planned anywhere in its supply chain bill
and contained within demand or supply
schedules.

4.

All items sandwiched between 1 and 3.

5.

All critical components of 1.

6.

All items sandwiched between 1 and 3.

1.

2.
3.

All items contained within demand


schedules that are specified as input to
the plan (Forecast, MDS, DP Scenario).
All components and subcomponents of 1.
All WIP components used in existing
work orders (discrete job, lot-based job,
process batch).

Note: In this option (Demand schedule


and WIP Components) ASCP does not
include sales orders for those
item/organizations that are not in the
demand schedule even if the Include Sales
Order checkbox is checked for the related
organizations.

Defining Supply Chain Plans 5-159

Demand
schedule and
WIP Components

Manufactu
ring Plan

Checked

1.

2.

3.
4.

Demand
schedule and
WIP Components

Production
Plan

Unchecked

1.

2.

3.

4.
5.

All items contained within demand


schedules that are specified as input to
the plan (Forecast, MDS, DP Scenario).
Only critical components and
subcomponents of 1.
All items sandwiched between 1 and 2.
All critical WIP components used in
existing work orders (discrete job,
lot-based job, process batch) .

Items with Planning Method of MPS


Planning or MPS/MPP Planned contained
within demand schedules that are
specified as input to the plan (Forecast,
MDS, DP Scenario).
All components and subcomponents of 1
with Planning Method of MPS Planning
or MPS/MPP Planned.
Any assembly that has an item with
Planning Method of MPS Planning or
MPS/MPP Planned anywhere in its
supply chain bill and contained within
demand schedules.
All items sandwiched between 1 and 3.
All WIP components with Planning
Method of MPS Planning or MPS/MPP
Planned used in existing work orders
(discrete job, lot-based job, process batch).

5-160 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Demand
schedule and
WIP Components

Production
Plan

Checked

1.

2.

3.

Items with Planning Method of MPS


Planning or MPS/MPP Planned contained
within demand schedules that are
specified as input to the plan (Forecast,
MDS, DP Scenario).
All components and subcomponents of 1
with Planning Method of MPS Planning
or MPS/MPP Planned.
Any assembly that has an item with
Planning Method of MPS Planning or
MPS/MPP Planned anywhere in its
supply chain bill and contained within
demand schedules.

4.

All items sandwiched between 1 and 3.

5.

All critical components of 1.

6.

All items sandwiched between 1 and 5.

7.

All critical WIP components with


Planning Method of MPS Planning or
MPS/MPP Planned used in existing work
orders (discrete job, lot-based job, process
batch).

Defining Supply Chain Plans 5-161

Demand
schedule and
WIP Components

Master
Plan

Unchecked

1.

2.

3.

4.
5.

Items with Planning Method of MPP


Planned, MPS/MPP Planned, or
MRP/MPP Planned contained within
demand schedules that are specified as
input to the plan (Forecast, MDS, DP
Scenario).
All components and subcomponents of 1
with Planning Method of MPP Planned,
MPS/MPP Planned, or MRP/MPP
Planned.
Any assembly that has an item with
Planning Method of MPP Planned,
MPS/MPP Planned, or MRP/MPP
Planned anywhere in its supply chain bill
and contained within demand schedules.
All items sandwiched between 1 and 3.
All WIP components with Planning
Method of MPP Planned, MPS/MPP
Planned, or MRP/MPP Planned used in
existing work orders (discrete job,
lot-based job, process batch).

5-162 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Demand
schedule and
WIP Components

Master
Plan

Checked

1.

2.

3.

Plan Type

Include
Critical
Compon
ents
Plan
Option

All components and subcomponents of 1


with Planning Method of MPP Planned,
MPS/MPP Planned, or MRP/MPP
Planned.
Any assembly that has an item with
Planning Method of MPP Planned,
MPS/MPP Planned, or MRP/MPP
Planned anywhere in its supply chain bill
and contained within demand schedules.

4.

All items sandwiched between 1 and 3.

5.

All critical components of 1.

6.

All items sandwiched between 1 and 5.

7.

Planned Items
Plan Option

Items with Planning Method of MPP


Planned, MPS/MPP Planned, or
MRP/MPP Planned contained within
demand schedules that are specified as
input to the plan (Forecast, MDS, DP
Scenario).

All critical WIP components with


Planning Method of MPP Planned,
MPS/MPP Planned, or MRP/MPP
Planned used in existing work orders
(discrete job, lot-based job, process batch).

Include
Sales
Order
Plan
Option
(organiz
ation
specific)

Planned Items

Defining Supply Chain Plans 5-163

Demand
schedule items
and all sales
orders

Manufactu
ring Plan

Uncheck
ed

Uncheck
ed

1.

2.
3.

All items contained within


demand schedules that are
specified as input to the plan
(Forecast, MDS, DP Scenario).
All items with sales orders.
All components and
subcomponents of 1 and 2.

Note: Sales order demands are


ignored and not seen in the plan.

Demand
schedule items
and all sales
orders

Manufactu
ring Plan

Uncheck
ed

Checked

1.

2.
3.

All items contained within


demand schedules that are
specified as input to the plan
(Forecast, MDS, DP Scenario).
All items with sales orders.
All components and
subcomponents of 1 and 2.

Note: Sales order demands are


planned.

Demand
schedule items
and all sales
orders

Manufactu
ring Plan

Checked

Uncheck
ed

1.

2.
3.

4.

All items contained within


demand schedules that are
specified as input to the plan
(Forecast, MDS, DP Scenario).
All items with sales orders.
Only critical components and
subcomponents of 1 and 2.
All items sandwiched between 1
and 3 as well as 2 and 3.

Note: Sales order demands are


ignored and not seen in the plan.

5-164 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Demand
schedule items
and all sales
orders

Manufactu
ring Plan

Checked

Checked

1.

2.
3.

4.

All items contained within


demand schedules that are
specified as input to the plan
(Forecast, MDS, DP Scenario).
All items with sales orders.
Only critical components and
subcomponents of 1 and 2.
All items sandwiched between 1
and 3 as well as 2 and 3.

Note: Sales order demands are


planned.

Demand
schedule items
and all sales
orders

Production
Plan

Uncheck
ed

Uncheck
ed

1.

2.

3.

4.

Items with Planning Method of


MPS Planning or MPS/MPP
Planned contained within
demand schedules that are
specified as input to the plan
(Forecast, MDS, DP Scenario).
All components and
subcomponents of 1 with
Planning Method of MPS
Planning or MPS/MPP Planned.
Any assembly that has an item
with Planning Method of MPS
Planning or MPS/MPP Planned
anywhere in its supply chain bill
and contained within demand
schedules.
All items sandwiched between 1
and 3.

Note: Sales order demands are


ignored and not seen in the plan.

Defining Supply Chain Plans 5-165

Demand
schedule items
and all sales
orders

Production
Plan

Uncheck
ed

Checked

1.

2.

3.

4.

Items with Planning Method of


MPS Planning or MPS/MPP
Planned contained within
demand schedules that are
specified as input to the plan
(Forecast, MDS, DP Scenario).
All components and
subcomponents of 1 with
Planning Method of MPS
Planning or MPS/MPP Planned.
Any assembly that has an item
with Planning Method of MPS
Planning or MPS/MPP Planned
anywhere in its supply chain bill
and contained within demand
schedules.
All items sandwiched between 1
and 3.

Note: Sales order demands are


planned.

5-166 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Demand
schedule items
and all sales
orders

Production
Plan

Checked

Uncheck
ed

1.

2.

3.

4.

5.
6.

Items with Planning Method of


MPS Planning or MPS/MPP
Planned contained within
demand schedules that are
specified as input to the plan
(Forecast, MDS, DP Scenario).
All components and
subcomponents of 1 with
Planning Method of MPS
Planning or MPS/MPP Planned.
Any assembly that has an item
with Planning Method of MPS
Planning or MPS/MPP Planned
anywhere in its supply chain bill
and contained within demand
schedules.
All items sandwiched between 1
and 3.
All critical components of 1.
All items sandwiched between 1
and 5.

Note: Sales order demands are


ignored and not seen in the plan.

Defining Supply Chain Plans 5-167

Demand
schedule items
and all sales
orders

Production
Plan

Checked

Checked

1.

2.

3.

4.

5.
6.

Items with Planning Method of


MPS Planning or MPS/MPP
Planned contained within
demand schedules that are
specified as input to the plan
(Forecast, MDS, DP Scenario).
All components and
subcomponents of 1 with
Planning Method of MPS
Planning or MPS/MPP Planned.
Any assembly that has an item
with Planning Method of MPS
Planning or MPS/MPP Planned
anywhere in its supply chain bill
and contained within demand
schedules.
All items sandwiched between 1
and 3.
All critical components of 1.
All items sandwiched between 1
and 5.

Note: Sales order demands are


planned.

5-168 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Demand
schedule items
and all sales
orders

Master
Plan

Uncheck
ed

Uncheck
ed

1.

2.

3.

4.

Items with Planning Method of


MPP Planned, MPS/MPP
Planned, or MRP/MPP Planned
contained within demand
schedules that are specified as
input to the plan (Forecast, MDS,
DP Scenario).
All components and
subcomponents of 1 with
Planning Method of MPP
Planned, MPS/MPP Planned, or
MRP/MPP Planned.
Any assembly that has an item
with Planning Method of MPP
Planned, MPS/MPP Planned, or
MRP/MPP Planned anywhere in
its supply chain bill and
contained within demand
schedules.
All items sandwiched between 1
and 3.

Note: Sales order demands are


ignored and not seen in the plan.

Defining Supply Chain Plans 5-169

Demand
schedule items
and all sales
orders

Master
Plan

Uncheck
ed

Checked

1.

2.

3.

4.

Items with Planning Method of


MPP Planned, MPS/MPP
Planned, or MRP/MPP Planned
contained within demand
schedules that are specified as
input to the plan (Forecast, MDS,
DP Scenario).
All components and
subcomponents of 1 with
Planning Method of MPP
Planned, MPS/MPP Planned, or
MRP/MPP Planned.
Any assembly that has an item
with Planning Method of MPP
Planned, MPS/MPP Planned, or
MRP/MPP Planned anywhere in
its supply chain bill and
contained within demand
schedules.
All items sandwiched between 1
and 3.

Note: Sales order demands are


planned.

5-170 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Demand
schedule items
and all sales
orders

Master
Plan

Checked

Uncheck
ed

1.

2.

3.

4.

5.
6.

Items with Planning Method of


MPP Planned, MPS/MPP
Planned, or MRP/MPP Planned
contained within demand
schedules that are specified as
input to the plan (Forecast, MDS,
DP Scenario).
All components and
subcomponents of 1 with
Planning Method of MPP
Planned, MPS/MPP Planned, or
MRP/MPP Planned.
Any assembly that has an item
with Planning Method of MPP
Planned, MPS/MPP Planned, or
MRP/MPP Planned anywhere in
its supply chain bill and
contained within demand
schedules.
All items sandwiched between 1
and 3.
All critical components of 1.
All items sandwiched between 1
and 5.

Note: Sales order demands are


ignored and not seen in the plan.

Defining Supply Chain Plans 5-171

Demand
schedule items
and all sales
orders

Master
Plan

Checked

Checked

1.

2.

3.

4.

5.
6.

Items with Planning Method of


MPP Planned, MPS/MPP
Planned, or MRP/MPP Planned
contained within demand
schedules that are specified as
input to the plan (Forecast, MDS,
DP Scenario).
All components and
subcomponents of 1 with
Planning Method of MPP
Planned, MPS/MPP Planned, or
MRP/MPP Planned.
Any assembly that has an item
with Planning Method of MPP
Planned, MPS/MPP Planned, or
MRP/MPP Planned anywhere in
its supply chain bill and
contained within demand
schedules.
All items sandwiched between 1
and 3.
All critical components of 1.
All items sandwiched between 1
and 5.

Note: Sales order demands are


planned.

5-172 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Demand
schedule items /
WIP components
/ all sales orders

Manufactu
ring Plan

Uncheck
ed

Uncheck
ed

1.

2.
3.

4.

All items contained within


demand schedules that are
specified as input to the plan
(Forecast, MDS, DP Scenario).
All items with sales orders.
All components and
subcomponents of 1 and 2.
All WIP components used in
existing work orders (discrete
job, lot-based job, process batch).

Note: Sales order demands are


ignored and not seen in the plan.

Demand
schedule items /
WIP components
/ all sales orders

Manufactu
ring Plan

Uncheck
ed

Checked

1.

2.
3.

4.

All items contained within


demand schedules that are
specified as input to the plan
(Forecast, MDS, DP Scenario).
All items with sales orders.
All components and
subcomponents of 1 and 2.
All WIP components used in
existing work orders (discrete
job, lot-based job, process batch).

Note: Sales order demands are


planned.

Defining Supply Chain Plans 5-173

Demand
schedule items /
WIP components
/ all sales orders

Manufactu
ring Plan

Checked

Uncheck
ed

1.

2.
3.

4.

5.

All items contained within


demand schedules that are
specified as input to the plan
(Forecast, MDS, DP Scenario).
All items with sales orders.
Only critical components and
subcomponents of 1 and 2.
All items sandwiched between 1
and 3 as well as 2 and 3.
All critical WIP components used
in existing work orders (discrete
job, lot-based job, process batch).

Note: Sales order demands are


ignored and not seen in the plan.

Demand
schedule items /
WIP components
/ all sales orders

Manufactu
ring Plan

Checked

Checked

1.

2.
3.

4.

5.

All items contained within


demand schedules that are
specified as input to the plan
(Forecast, MDS, DP Scenario).
All items with sales orders.
Only critical components and
subcomponents of 1 and 2.
All items sandwiched between 1
and 3 as well as 2 and 3.
All critical WIP components used
in existing work orders (discrete
job, lot-based job, process batch).

Note: Sales order demands are


planned.

5-174 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Demand
schedule items /
WIP components
/ all sales orders

Production
Plan

Uncheck
ed

Uncheck
ed

1.

2.

3.

4.

5.

6.

7.

Items with Planning Method of


MPS Planning or MPS/MPP
Planned contained within
demand schedules that are
specified as input to the plan
(Forecast, MDS, DP Scenario).
All items with Planning Method
of MPS Planning or MPS/MPP
Planned and with sales orders.
All components and
subcomponents of 1 and 2 with
Planning Method of MPS
Planning or MPS/MPP Planned.
Any assembly that has an item
with Planning Method of MPS
Planning or MPS/MPP Planned
anywhere in its supply chain bill
and contained within demand
schedules.
All items sandwiched between 1
and 3 as well as 2 and 3.
All items sandwiched between 1
and 4 as well as 2 and 4.
All WIP components with
Planning Method of MPS
Planning or MPS/MPP Planned
used in existing work orders
(discrete job, lot-based job,
process batch)

Note: Sales order demands are


ignored and not seen in the plan.

Defining Supply Chain Plans 5-175

Demand
schedule items /
WIP components
/ all sales orders

Production
Plan

Uncheck
ed

Checked

1.

2.

3.

4.

5.

6.

7.

Items with Planning Method of


MPS Planning or MPS/MPP
Planned contained within
demand schedules that are
specified as input to the plan
(Forecast, MDS, DP Scenario).
All items with Planning Method
of MPS Planning or MPS/MPP
Planned and with sales orders.
All components and
subcomponents of 1 and 2 with
Planning Method of MPS
Planning or MPS/MPP Planned.
Any assembly that has an item
with Planning Method of MPS
Planning or MPS/MPP Planned
anywhere in its supply chain bill
and contained within demand
schedules.
All items sandwiched between 1
and 3 as well as 2 and 3.
All items sandwiched between 1
and 4 as well as 2 and 4.
All WIP components with
Planning Method of MPS
Planning or MPS/MPP Planned
used in existing work orders
(discrete job, lot-based job,
process batch).

Note: Sales order demands are


planned.

5-176 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Demand
schedule items /
WIP components
/ all sales orders

Production
Plan

Checked

Uncheck
ed

1.

2.

3.

4.

5.

6.

7.
8.

9.

Items with Planning Method of


MPS Planning or MPS/MPP
Planned contained within
demand schedules that are
specified as input to the plan
(Forecast, MDS, DP Scenario).
All items with Planning Method
of MPS Planning or MPS/MPP
Planned and with sales orders.
All components and
subcomponents of and 2 with
Planning Method of MPS
Planning or MPS/MPP Planned.
Any assembly that has an item
with Planning Method of MPS
Planning or MPS/MPP Planned
anywhere in its supply chain bill
and contained within demand
schedules.
All items sandwiched between 1
and 3 as well as 2 and 3.
All items sandwiched between 1
and 4 as well as 2 and 4.
All critical components of 1.
All items sandwiched between 1
and 7.
All critical WIP components with
Planning Method of MPS
Planning or MPS/MPP Planned
used in existing work orders
(discrete job, lot-based job,
process batch).

Note: Sales order demands are


ignored and not seen in the plan.

Defining Supply Chain Plans 5-177

Demand
schedule items /
WIP components
/ all sales orders

Production
Plan

Checked

Checked

1.

2.

3.

4.

5.

6.

7.
8.

9.

Items with Planning Method of


MPS Planning or MPS/MPP
Planned contained within
demand schedules that are
specified as input to the plan
(Forecast, MDS, DP Scenario).
All items with Planning Method
of MPS Planning or MPS/MPP
Planned and with sales orders.
All components and
subcomponents of and 2 with
Planning Method of MPS
Planning or MPS/MPP Planned.
Any assembly that has an item
with Planning Method of MPS
Planning or MPS/MPP Planned
anywhere in its supply chain bill
and contained within demand
schedules.
All items sandwiched between 1
and 3 as well as 2 and 3.
All items sandwiched between 1
and 4 as well as 2 and 4.
All critical components of 1.
All items sandwiched between 1
and 7.
All critical WIP components with
Planning Method of MPS
Planning or MPS/MPP Planned
used in existing work orders
(discrete job, lot-based job,
process batch).

Note: Sales order demands are


planned.

5-178 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Demand
schedule items /
WIP components
/ all sales orders

Master
Plan

Uncheck
ed

Uncheck
ed

1.

2.

3.

4.

5.

6.

7.

Items with Planning Method of


MPP Planned, MPS/MPP
Planned, or MRP/MPP Planned
contained within demand
schedules that are specified as
input to the plan (Forecast, MDS,
DP Scenario).
All items with Planning Method
of MPP Planned, MPS/MPP
Planned, or MRP/MPP Planned
and with sales orders.
All components and
subcomponents of 1 and 2 with
Planning Method of MPP
Planned, MPS/MPP Planned, or
MRP/MPP Planned.
Any assembly that has an item
with Planning Method of MPP
Planned, MPS/MPP Planned, or
MRP/MPP Planned anywhere in
its supply chain bill and
contained within demand
schedules.
All items sandwiched between 1
and 3 as well as 2 and 3.
All items sandwiched between 1
and 4 as well as 2 and 4.
All WIP components with
Planning Method of MPP
Planned, MPS/MPP Planned, or
MRP/MPP Planned used in
existing work orders (discrete
job, lot-based job, process batch).

Note: Sales order demands are


ignored and not seen in the plan.

Defining Supply Chain Plans 5-179

Demand
schedule items /
WIP components
/ all sales orders

Master
Plan

Uncheck
ed

Checked

1.

2.

3.

4.

5.

6.

7.

Items with Planning Method of


MPP Planned, MPS/MPP
Planned, or MRP/MPP Planned
contained within demand
schedules that are specified as
input to the plan (Forecast, MDS,
DP Scenario).
All items with Planning Method
of MPP Planned, MPS/MPP
Planned, or MRP/MPP Planned
and with sales orders.
All components and
subcomponents of 1 and 2 with
Planning Method of MPP
Planned, MPS/MPP Planned, or
MRP/MPP Planned.
Any assembly that has an item
with Planning Method of MPP
Planned, MPS/MPP Planned, or
MRP/MPP Planned anywhere in
its supply chain bill and
contained within demand
schedules.
All items sandwiched between 1
and 3 as well as 2 and 3.
All items sandwiched between a
and d as well as 2 and 4.
All WIP components with
Planning Method of MPP
Planned, MPS/MPP Planned, or
MRP/MPP Planned used in
existing work orders (discrete
job, lot-based job, process batch).

Note: Sales order demands are


planned.

5-180 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Demand
schedule items /
WIP components
/ all sales orders

Master
Plan

Checked

Uncheck
ed

1.

2.

3.

4.

5.

6.

7.
8.

9.

Items with Planning Method of


MPP Planned, MPS/MPP
Planned, or MRP/MPP Planned
contained within demand
schedules that are specified as
input to the plan (Forecast, MDS,
DP Scenario).
All items with Planning Method
of MPP Planned, MPS/MPP
Planned, or MRP/MPP Planned
and with sales orders.
All components and
subcomponents of 1 and 2 with
Planning Method of MPP
Planned, MPS/MPP Planned, or
MRP/MPP Planned.
Any assembly that has an item
with Planning Method of MPP
Planned, MPS/MPP Planned, or
MRP/MPP Planned anywhere in
its supply chain bill and
contained within demand
schedules.
All items sandwiched between 1
and 3 as well as 2 and 3.
All items sandwiched between 1
and 4 as well as 2 and 4.
All critical components of 1.
All items sandwiched between 1
and 7.
All critical WIP components with
Planning Method of MPP
Planned, MPS/MPP Planned, or
MRP/MPP Planned used in
existing work orders (discrete
job, lot-based job, process batch) .

Defining Supply Chain Plans 5-181

Note: Sales order demands are


ignored and not seen in the plan.

5-182 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Demand
schedule items /
WIP components
/ all sales orders

Master
Plan

Checked

Checked

1.

2.

3.

4.

5.

6.

7.
8.

9.

Items with Planning Method of


MPP Planned, MPS/MPP
Planned, or MRP/MPP Planned
contained within demand
schedules that are specified as
input to the plan (Forecast, MDS,
DP Scenario).
All items with Planning Method
of MPP Planned, MPS/MPP
Planned, or MRP/MPP Planned
and with sales orders.
All components and
subcomponents of 1 and 2 with
Planning Method of MPP
Planned, MPS/MPP Planned, or
MRP/MPP Planned.
Any assembly that has an item
with Planning Method of MPP
Planned, MPS/MPP Planned, or
MRP/MPP Planned anywhere in
its supply chain bill and
contained within demand
schedules.
All items sandwiched between 1
and 3 as well as 2 and 3.
All items sandwiched between 1
and 4 as well as 2 and 4.
All critical components of 1.
All items sandwiched between 1
and 7.
All critical WIP components with
Planning Method of MPP
Planned, MPS/MPP Planned, or
MRP/MPP Planned used in
existing work orders (discrete
job, lot-based job, process batch).

Defining Supply Chain Plans 5-183

Note: Sales order demands are


planned.

Example
Consider items A and B with the following bills of materials and demands at
organizations M1 and M2:

In the Organizations tab of the Plan Options form, the Include Sales Order flag is set as
follows for M1 and M2:
Organization

Include Sales Order

M1

Yes

M2

No

Item A has demand schedules and sales orders for both organizations M1 and M2. Item
B has only sales orders in organizations M1 and M2.
The following table shows what items are planned in a Manufacturing Plan. It
references some scenarios.
Scenario 1 - Demand schedule items only and Include Critical Component is not
checked
In this case ASCP plans item A with demand schedules in organizations M1 and M2.
All components of item A (A1, A2, A3, A4) are also planned in both organizations. Item
B with only sales orders in organizations M1 and M2 is not planned.
Sales order demands of item A for organization M1 are planned. Sales order demands
of item A for organization M2 are ignored because the Include Sales Order flag for
organization M2 is unchecked.
Scenario 2 - Demand schedule items only and Include Critical Component is checked
In this case ASCP plans item A with demand schedules in organizations M1 and M2.

5-184 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Only critical components of item A (A1, A3) and sandwiched item A2 are planned in
both organizations. Item B with only sales orders in organizations M1 and M2 is not
planned.
Sales order demands of item A for organization M1 are planned. Sales order demands
of item A for organization M2 are ignored because the Include Sales Order flag for
organization M2 is unchecked.
Scenario 3 - Demand schedule items and all sales orders and Include Critical
Component is not checked
In this case ASCP plans item A with demand schedules in organizations M1 and M2.
All components of item A (A1, A2, A3, A4) are also planned in both organizations. In
addition item B with sales orders in organizations M1 and M2 is planned. All
components of item B (A1, A2, A3, A4) are also planned in both organizations.
Sales order demands of items A and B for organization M1 are planned. Sales order
demands of items A and B for organization M2 are ignored because the Include Sales
Order flag for organization M2 is unchecked.
Scenario 4 - Demand schedule items and all sales orders and Include Critical
Component is checked
In this case ASCP plans item A with demand schedules in organizations M1 and M2.
Only critical components of item A (A1, A3) and sandwiched item A2 are planned in
both organizations. In addition item B with sales orders in organizations M1 and M2 is
planned. Only critical component of item B (B3) and sandwiched item B2 are planned in
both organizations.
Sales order demands of items A and B for organization M1 are planned. Sales order
demands of items A and B for organization M2 are ignored because the Include Sales
Order flag for organization M2 is unchecked.
Ite
m

Organi
zation

Planned Items
with Demand
schedule items
only and Include
Critical
Component
Option Set to No
(Scenario 1)

Planned Items
with Demand
schedule items
only and Include
Critical
Component Set
to Yes (Scenario
2)

Planned Items
with Demand
schedule items
and all sales
orders and
Include Critical
Component Set
to No (Scenario
3)

Planned Items
with Demand
schedule items
and all sales
orders and
Include Critical
Component Set
to Yes (Scenario
4)

M1

Yes

Yes

Yes

Yes

A1

M1

Yes

Yes

Yes

Yes

A2

M1

Yes

Yes

Yes

Yes

Defining Supply Chain Plans 5-185

A3

M1

Yes

Yes

Yes

Yes

A4

M1

Yes

No

Yes

No

M1

No

No

Yes

Yes

B1

M1

No

No

Yes

No

B2

M1

No

No

Yes

Yes

B3

M1

No

No

Yes

Yes

B4

M1

No

No

Yes

No

M2

Yes

Yes

Yes

Yes

A1

M2

Yes

Yes

Yes

Yes

A2

M2

Yes

Yes

Yes

Yes

A3

M2

Yes

Yes

Yes

Yes

A4

M2

Yes

No

Yes

No

M2

No

No

Yes

Yes

B1

M2

No

No

Yes

No

B2

M2

No

No

Yes

Yes

B3

M2

No

No

Yes

Yes

B4

M2

No

No

Yes

No

This table shows what items are planned in a Production Plan assuming items A and B
are MPS Planning (or MPS/MPP Planned) items and their components are not MPS
Planning (or MPS/MPP Planned) items. It references some scenarios.
Scenario 1 - Demand schedule items only and Include Critical Component is not
checked
In this case ASCP plans item A with demand schedules in organizations M1 and M2.
Item B with only sales orders in organizations M1 and M2 is not planned.

5-186 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Sales order demands of item A for organization M1 are planned. Sales order demands
of item A for organization M2 are ignored because the Include Sales Order flag for
organization M2 is unchecked.
Scenario 2 - Demand schedule items only and Include Critical Component is checked
In this case ASCP plans item A with demand schedules in organizations M1 and M2. In
addition all critical components of item A (A1, A3) and sandwiched item A2 are
planned in both organizations. Item B with only sales orders in organizations M1 and
M2 is not planned.
Sales order demands of item A for organization M1 are planned. Sales order demands
of item A for organization M2 are ignored because the Include Sales Order flag for
organization M2 is unchecked.
Scenario 3 - Demand schedule items and all sales orders and Include Critical
Component is not checked
In this case ASCP plans item A with demand schedules in organizations M1 and M2. In
addition item B with sales orders in organizations M1 and M2 is planned.
Sales order demands of items A and B for organization M1 are planned. Sales order
demands of items A and B for organization M2 are ignored because the Include Sales
Order flag for organization M2 is unchecked.
Scenario 4 - Demand schedule items and all sales orders and Include Critical
Component is checked
In this case ASCP plans item A with demand schedules in organizations M1 and M2. In
addition all critical components of item A (A1, A3) and sandwiched item A2 are
planned in both organizations. Item B with sales orders in organizations M1 and M2 is
also planned. In addition critical component of item B (B3) and sandwiched item B2 are
planned in both organizations.
Sales order demands of items A and B for organization M1 are planned. Sales order
demands of items A and B for organization M2 are ignored because the Include Sales
Order flag for organization M2 is unchecked.
Ite
m

Organi
zation

Planned Items
with Demand
schedule items
only and Include
Critical
Component
Option Set to No
(Scenario 1)

Planned Items
with Demand
schedule items
only and
Include Critical
Component Set
to Yes (Scenario
2)

Planned Items
with Demand
schedule items
and all sales
orders and
Include Critical
Component Set
to No (Scenario
3)

Planned Items
with Demand
schedule items
and all sales
orders and
Include Critical
Component Set to
Yes (Scenario 4)

M1

Yes

Yes

Yes

Yes

Defining Supply Chain Plans 5-187

A1

M1

No

Yes

No

Yes

A2

M1

No

Yes

No

Yes

A3

M1

No

Yes

No

Yes

A4

M1

No

No

No

No

M1

No

No

Yes

Yes

B1

M1

No

No

No

No

B2

M1

No

No

No

Yes

B3

M1

No

No

No

Yes

B4

M1

No

No

No

No

M2

Yes

Yes

Yes

Yes

A1

M2

No

Yes

No

Yes

A2

M2

No

Yes

No

Yes

A3

M2

No

Yes

No

Yes

A4

M2

No

No

No

No

M2

No

No

Yes

Yes

B1

M2

No

No

No

No

B2

M2

No

No

No

Yes

B3

M2

No

No

No

Yes

B4

M2

No

No

No

No

5-188 Oracle Advanced Supply Chain Planning Implementation and User's Guide

6
Supply Chain Plan Modeling
This chapter covers the following topics:

Overview of Supply Chain Modeling

Setting Up the Supply Chain

Setting Outbound Ship Method

Setting Supplier Capacity

Allocating Demand to Suppliers

Setting Up Routings

Lead-time and the Planning Time Fence

Safety Stock

Setting Shipping, Receiving, Carrier, and Supplier Capacity Calendars

Scheduled Receipts

Setting Up Batch Resources

Performing Tasks on the Planning Server

Overview of Supply Chain Modeling


Oracle ASCP is a tool that integrates manufacturing and distribution into a single
planning process. With Oracle ASCP, you can generate plans that include the entire
supply chain. In a single step you can schedule and plan material and distribution
requirements for multiple organizations, or centrally plan the entire enterprise. You can
also include customer and supplier inventories in the supply chain planning process.
Oracle ASCP lets you plan finished products, intermediate assemblies, and purchased
items for all facilities in your supply chain. Material plans for feeder plants and
distribution centers automatically consider requirements originating from any number
of other facilities. You can load planned order demand from multiple user
organizations into the master schedule of supplying organizations.

Supply Chain Plan Modeling 6-1

In addition to planning the material requirements of your supply chain, you can plan
the requirements for your distribution network. This includes all warehouses,
distribution centers, and any location that ships products. You can use these master
production plans (MPPs) as input for your material plans.
You can combine centralized distribution and material planning for items with
significant interorganization supply or demand. You can perform subset planning
where you prefer autonomous local planning. Output from the central plan can go into
plant-level material plans and vice versa.
Oracle ASCP gives you a transparent view of the virtual enterprise, where all inventory
locations participate in the planning process.

Setting Up the Supply Chain


Sourcing rules and bills of distribution determine the movement of materials
throughout your supply chain; these include items that you buy from your suppliers
and make at your manufacturing organizations.
Sourcing rules and bills of distribution both specify date-effective sourcing strategies,
combining replenishment sources with split allocation percentages and rankings. A
replenishment source is:

An inter-organization transfer (Transfer From)

The replenished organization that manufactures the item (Make At)

An external supplier (Buy From)

Sourcing rules and BODs both describe sourcing supply; in other words, for any
organization, they answer the question Where do I get part A? (They never ask Where
do I send part A?) Sourcing rules apply the answer to one organization or all the
organizations in your enterprise. BODs define this behavior across multiple
organizations (not just one or all).
In a sourcing rule, time-phasing applies only to the shipping organizations; the
receiving organization remains static for the life of the sourcing rule. In a bill of
distribution, time-phasing applies both to shipping and receiving organizations.
For each item in a rule or bill, you can define effectivity dates to switch sourcing
between make and buy, and set intransit lead times. If an item does not appear in a rule
or bill, the item attribute determines the status; when these attributes conflict with a
sourcing rule or bill of distribution, the rule or bill takes precedence. (See: Item and Bill
of Material Attributes, and Defining Items, Oracle Inventory User's Guide.)
The following features are provided in Oracle Supply Chain Planning sourcing logic:

Alternate source search if allocation exceeds supplier capacity

Control over Make/Buy attributes

6-2 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Delivery frequency calendars

Historical information used in allocations

Ranking sources and defining allocation percentages

Splitting demand according to sourcing percentages

Supplier capacity constraints

Supplier specific lead times

Supplier specific order modifiers

Tolerance fences

Sourcing Rules
Sourcing rules define inventory replenishment methods for either a single organization
or all organizations in your enterprise. Time-phasing in a sourcing rule determines
when each group of shipping method - ship org combinations is in effect, as in this
example:
In the first phase of SR-C01, SAC is replenished equally by AUS and NYC. From
01-JUL-1997, AUS no longer supplies SAC, which receives all transfers from NYC:
(mrp_suprulex.if)
This sourcing rule can apply to one org (SAC, in this example), or to all your
organizations. However, you cannot choose a single organization in one phase and all
organizations in another phase. That would require two sourcing rules, with
consecutive effectivity dates. If you assign the sourcing rule to one receiving
organization (SAC in this example), it is a local sourcing rule; if you assign it to multiple
organizations, it is a global sourcing rule.
You cannot apply sourcing rules and bills of distribution (make them Planning Active)
until the sum of the allocation percentages equals 100. Secondly, sourcing rules and bills
of distribution do not take effect until they are assigned to a part or a range of parts.
(See: Assigning Sourcing Rules and Bills of Distribution.)
Bills of Distribution
Bills of distribution define the sourcing strategies of several organizations. In other
words, a bill of distribution is library of sourcing strategies. For instance, the sourcing
strategy described in SRC01 could apply to different organizations at different periods.
You cannot do this with sourcing rules because you have to apply the strategy to one
organization or all organizations.
In another example, an item is made in a manufacturing center and supplied to a
distribution center, which in turn supplies three sales offices. Instead of using five
different local sourcing rules, you could set up a three-level replenishment hierarchy
with a bill of distribution for the item. This bill would specify how the item is sourced at

Supply Chain Plan Modeling 6-3

each level.
Both sourcing rules and bills of distribution have effective dates, periods during which
the scheme is valid. For each period, you can specify a list of sources, type, allocation
percentage, rank, shipping method, and intransit time.
You cannot apply sourcing rules and bills of distribution (make them Planning Active)
until the sum of the allocation percentages equals 100. Secondly, sourcing rules and bills
of distribution do not take effect until they are assigned to a part or a range of parts.
(See: Assigning Sourcing Rules and Bills of Distribution.)
Example - Sourcing Rule/Bills of Distribution
In the following scenario, distribution centers SFD and NYD receive finished goods
from manufacturing plan SAC:

Sourcing rule SR-C02 describes the replenishment of SFD by SAC. Since no other plants
supply the part (which is assigned to this rule separately), the allocation is 100%.
SR-C02 is a local sourcing rule because it applies to SFD only. Similarly, SR-C03
describes the replenishment of NYD by SAC.
The bill of distribution (BRE01 in this example) can define a specific set of receiving
organizations, and for each organization it can define any number of shipping

6-4 Oracle Advanced Supply Chain Planning Implementation and User's Guide

organizations - each with its own allocation percentage, ranking, and shipping method.
Bills of distribution are more flexible than sourcing rules because, for each organization
you list in the bill, you define a range of dates and a sourcing strategy to apply within
those dates. Sourcing rules can only define the dates and strategy for one organization
or all the organizations in your enterprise.
The following scenario illustrates this flexibility:

As the demand from NYD expands and exceeds SAC's capacity to meet the demand,
the enterprise decides to build a new plant, called NYC. While NYC is brought online,
SAC continues to meet 100% of demand from NYD. From 1-JUL, however, NYC begins
to supply a small percentage of this demand, taking some of the burden away from
SAC. The planning process can quickly and easily support this transition. Sourcing rule
SR-C04 can define the dates during which the transition will occur, include NYC, and
split the demand replenishment between it and SAC. Bill of distribution BR-E01 can
accomplish this as well, but the bill can incorporate it into an enterprisewide sourcing
strategy.

Defining Sourcing Rules


You can define sourcing rules that specify how to replenish items in an organization,
such as purchased items in plants. Sourcing rules can also specify how to replenish all
organizations, as when the entire enterprise gets a subassembly from a particular
organization.

Supply Chain Plan Modeling 6-5

If there are conflicts in Sourcing, a predetermined hierarchy will resolve the sourcing
conflict. For instance, if you assign a bill of distribution to an organization AUS that tells
it to source the part from another organization NYC, you can still define a local
sourcing rule at organization AUS to source the part from yet another organization
SAC. In this case, the local sourcing rule overrides the bill of distribution.
The planning assignment set holds information for:

Sales order global distribution

Organization-to-organization sourcing

Watch for conflicts between sourcing rules for external demands and sourcing rules for
internal demands. For example:

External demand for an item is sourced globally from either organizations M1 or


M2. The sourcing rule is Transfer from with M1, M2. assigned at the item level

Internal demand at organization M1 is sourced from organization M3. The sourcing


rule is Transfer from with M3 assigned at the item/org level. The item/org
assignment tells the planning engine that this sourcing rule applies to the sourcing
for internal demand and not for the external demand.

If you assign a sourcing rule for external demand at the item level, then you cannot
assign a sourcing rule for internal demand at that level.

Ship methods apply to Buy from and Transfer from sourcing rules. To create the ship
methods:

Navigate to Oracle Inventory > Shipping Networks

Navigate to the detail region

Navigate (M) Tools> Shipping Methods

To define a sourcing rule


1.

Navigate to the Sourcing Rule window.

2.

Enter a unique sourcing rule name.

3.

Indicate whether this sourcing rule is used for all organizations (global) or a single
organization (local). If the sourcing rule is local, you must enter an organization
name; otherwise, your current organization will be the receiving organization.

4.

Choose Copy From to copy the effectivity dates and shipping organization from
another sourcing rule into this one.

5.

Enter effectivity dates. You must enter a start date, but entering an end date is
optional.

6-6 Oracle Advanced Supply Chain Planning Implementation and User's Guide

6.

For each range of effectivity dates, you can include multiple shipping organizations.
For each shipping organization you want to include, select a sourcing type to
specify whether you make, buy, or internally transfer the item. You can also copy a
list of shipping organizations from an existing sourcing rule. If you enter a
customer organization as the receiving organization, then you cannot select a
supplier organization as the shipping organization.

7.

Enter an allocation percentage for each shipping organization. Allocation


percentage includes the number of planned orders issued to the part for the entire
the planning horizon. Your total allocation may not exceed 100. If the allocation
percentage for all the shipping organizations included within a range of effectivity
dates equals 100, Planning Active is checked. If the sourcing rule is not planning
active, the planning process will not use the rule to assign planned orders.

8.

Enter a numeric rank value to prioritize each sourcing type. If you have two sources
with the same allocation percentage, planned orders are sourced from the highest
rank first.

9.

Select a shipping method, such as FEDEX, UPS, or rail. (See: Defining Shipping
Methods, Oracle Inventory User's Guide.

10. Save your work.

To copy shipping organizations from an existing sourcing rule


This feature allows you to include long, previously defined lists of shipping
organizations without manual entry.
1.

Select a sourcing type to specify whether you make, buy, or internally transfer the
item.

2.

Choose Copy Shipping Orgs From.

3.

In the Find window, select a sourcing rule that includes the shipping organizations
you want to duplicate in this new sourcing rule.

4.

Choose OK.

To purge a sourcing rule


1.

Select a sourcing rule name.

2.

Choose Purge.

Defining Bills of Distribution


You can define bills of distribution that specify a multilevel replenishment network of
warehouses, distribution centers, manufacturing centers (plants), and trading partners.

Supply Chain Plan Modeling 6-7

To define a bill of distribution


1.

Navigate to the Bill of Distribution window.

2.

Enter a unique bill of distribution name.

3.

If the allocation percentage for this bill of distribution equals 100, Planning Active is
checked. (See Step 7.)
Note: You cannot set the allocation percentage to less than or

greater than 100 for sourcing rules that are already assigned in
assignment sets

4.

Choose Copy From to copy the receiving and shipping organization information
from another bill of distribution into this one.

5.

Enter the effectivity dates for each receiving organization in this bill of distribution.

6.

For each receiving organization, you can enter a number of shipping organizations.
For each shipping organization, select a sourcing type to specify whether you make,
buy, or internally transfer the item. You can also copy a list of shipping
organizations from an existing bill of distribution.
Note: Suppliers and supplier sites must be predefined in Oracle

Payables. See: About Suppliers, Oracle Payables User's Guide

7.

Enter an allocation percentage for each shipping organization. Allocation


percentage includes the number of planned orders issued to the part for the entire
the planning horizon. Your total allocation may not exceed 100. If the allocation
percentage for all the shipping organizations included within a range of effectivity
dates equals 100, Planning Active is checked. If the sourcing rule is not planning
active, the planning process will use the rule to assign planned orders.
Note: For bills of distribution that are already named in assignment

sets, you cannot set the allocation percentage to less than or greater
than 10

8.

Enter a numeric rank value to prioritize each sourcing type. If you have two sources
with the same allocation percentage, planned orders are sourced in rank order.

9.

Select a shipping method, such as FEDEX, UPS, or rail. See: Defining Shipping
Methods, Oracle Inventory User's Guide.

10. Save your work.

6-8 Oracle Advanced Supply Chain Planning Implementation and User's Guide

To copy shipping organizations from an existing bill of distribution


This feature allows you to include long, previously defined lists of shipping
organizations without manual entry.
1.

Select a sourcing type to specify whether you make, buy, or internally transfer the
item.

2.

Choose Copy Shipping Orgs From.

3.

In the Find window, select a bill of distribution that includes the shipping
organizations you want to duplicate in this new bill of distribution.

4.

Choose OK.

To purge a bill of distribution


1.

Select a bill of distribution name.

2.

Choose Purge.

Assigning Sourcing Rules and Bills of Distribution


Once you have defined your sourcing rules and bills of distribution, you must assign
them to particular items and/or organizations. These assignments are grouped together
in assignment sets. This is where your various sourcing strategies define a particular
supply chain network.
Each assignment set to represents selection of organizations and/or items you want
planned. To influence the planning process, you must include an assignment set in your
plan options.
In an assignment set can assign your sourcing rules and bills of distribution at different
levels, as follows:

Item-Instance: An item across all organizations. If the Item field is empty, use the
Reduce Criteria Window to restrict the selection.

Item-Instance-Organization: A single item in an inventory organization

Instance-Organization: All items in an inventory organization

Category-Instance: Categories of items

Category-Instance-Organization: Categories of items in an inventory organization

Instance: All organizations

These levels allow you to assign a replenishment rule to as many or as few items as
possible. For example, a category of items could be defined as packaging material, and a

Supply Chain Plan Modeling 6-9

sourcing rule that identifies the suppliers could be assigned.


To assign a sourcing rule or bill of distribution
1.

Navigate to the Sourcing Rule/Bill of Distribution Assignments window.

2.

Enter an assignment set name and description.


Note: The assignment specified in profile option MRP: Default

Sourcing Assignment Set is the only one used by Oracle Purchasing


for its processing

3.

Select an Assigned To type.


Note: You can assign a sourcing rule or bill of distribution to a

category only if you have updated the profile option MRP:Sourcing


Rule Category Set. See: MRP:Sourcing Rule Category Set

4.

Enter an organization name, if the Assigned To type requires one.


Note: You cannot assign customers modelled as organizations to a

global sourcing rule

5.

Enter the name of the customer to which you want to assign a sourcing rule or bill
of distribution.

6.

Enter the specific site to which you want to assign a sourcing rule or bill of
distribution.

7.

Enter an Item/Category if you selected Item or Item-Org as the Assign To type.

8.

Enter the sourcing rule or bill of distribution as the Type.

9.

Enter the name of the sourcing rule or bill of distribution.

10. Save your work.

To purge a sourcing rule or bill of distribution


1.

Select an assignment set name.

2.

Choose Purge.

Assignments Hierarchy
In the following table, rows below override rows above them. Columns on the right

6-10 Oracle Advanced Supply Chain Planning Implementation and User's Guide

override columns on the left.


A global sourcing rule has an unspecified receiving organization.
Sourcing Rules vs. Bill of Distribution Assignments
Assignment Scope

Global Sourcing
Rule*

Local Sourcing
Rule

Bill of
Distribution

Global

Yes

No

Yes

Organization

No

Yes

No

Category of Item

Yes

No

Yes

Category of Items in an
Organization

No

Yes

No

Item

Yes

No

Yes

Items in an Organization

No

Yes

No

Since not all assignment types are valid for both sourcing rules and bills of distribution,
the effect of the Sourcing Rules vs. Bill of Distribution Assignments table is illustrated in
a linear hierarchy in the following table. The rows below override rows above them.
Assignment to Levels
Assignment Scope

Sourcing Mechanism

Global

Global Sourcing Rule

Global

Bill of Distribution

Organization

Local Sourcing Rule

Category of Item

Global Sourcing Rule

Category of Item

Bill of Distribution

Category of Items

Local Sourcing Rule

Supply Chain Plan Modeling 6-11

Assignment Scope

Sourcing Mechanism

in an Organization

Item

Local Sourcing Rule

Item

Bill of Distribution

Items in an Organization

Local Sourcing Rule

Viewing Sourcing Rules


You can quickly and easily retrieve sourcing rules for reference. After retrieving a
sourcing rule, you can display it in a convenient, hierarchical representation, or you can
locate the assignment sets in which it is assigned.
To view sourcing rules
1.

Navigate to the View Sourcing Rule or Sourcing Rule window.

2.

Place your cursor in the Name or Description field and select Find or Find All from
the query menu.

3.

Choose View to launch the Object Navigator and display the graphical view of your
sourcing rule.
With the Object Navigator, you can display your sourcing rule in a visual hierarchy.
Each element in the sourcing rule is displayed in a rectangular node, with
connecting lines that depict the nodes' relationships to each another (known as the
data flow). The nodes are also color-coded for easy identification, and other aspects
of the data flow can be changed to meet specific requirements.

To view assignments for your sourcing rules


Sourcing rules govern replenishment of specific items in your enterprise based on the
rule's assignment. Sourcing rules can be assigned to an item, and item in an
organization, an organization, a category of items, a category of items in an
organization, or to all items.
When modifying or viewing a sourcing rule, you can quickly refer to all the assignment
sets in which the rule participates. You can also refer to the assignment level assigned to
the rule. For more information about assignment sets, see: Assigning Sourcing Rules
and Bills of Distribution.
1.

Navigate to the View Sourcing Rule or Sourcing Rule window.

2.

Place your cursor in the Name or Description field and select Find or Find All from

6-12 Oracle Advanced Supply Chain Planning Implementation and User's Guide

the Query menu.


3.

Choose Assignment Set. The list that appears includes all sets in which the current
rule participates.

For each Sourcing Rule and Bill of Distribution in the Assignment Set, you can review
the following information:

Assigned to: Each Sourcing and Bill of Distribution can be assigned:

A single item (across all organizations)

An item in a specific organization

All items in a specific organization

A category of items

A category of items in an organization

All items in all organizations (globally)


Note: You can assign a sourcing rule to a category only if you have

updated the profile option MRP:Sourcing Rule Category Set. See:


MRP:Sourcing Rule Category Set

Organization: Rules or bills assigned to an organization, a category of items in an


organization, or an item in an organization will also display the name of that
organization.

Customer and Customer Site: Rules or bills associated with a customer will also
display this information.

Item/Category: Rules or bills assigned to an item or an item in an organization will


display with the associated item or category of items (if the profile option has been
updated to include categories).

Viewing Bills of Distribution


You can quickly and easily retrieve bills of distribution for reference. After retrieving a
bill of distribution, you can display it in a convenient, hierarchical representation, or
you can locate the assignment sets in which it is assigned.
To view bills of distribution
1.

Navigate to the View Bill of Distribution or Bill of Distribution window

Supply Chain Plan Modeling 6-13

2.

Place your cursor in the Name or Description field and select Find or Find All from
the Query menu.

3.

Choose View to launch the Object Navigator and display the graphical view of your
bill of distribution.
With the Object Navigator, you can display your bill of distribution in a visual
hierarchy. Each element in the bill is displayed in a rectangular node, with
connecting lines that depict the nodes' relationships to each another (known as the
data flow). The nodes are also colorcoded for easy identification, and other aspects
of the data flow can be changed to meet specific requirements.

To view assignments for your bills of distribution


Bills of distribution govern replenishment of specific items in your enterprise based on
the bill's assignment. Bills of distribution can be assigned to an item, and item in an
organization, an organization, a category of items, a category of items in an
organization, or to all items.
When modifying or viewing a bill of distribution, you can quickly refer to all the
assignment sets in which the bill participates. You can also refer to the assignment level
assigned to the rule. For more information about assignment sets, see: Assigning
Sourcing Rules and Bills of Distribution.
1.

Navigate to the View Bills of Distribution or Bill of Distribution window

2.

Place your cursor in the Name or Description field and select Find or Find All from
the Query menu.

3.

Choose Assignment Set. The list that appears includes all sets in which the current
bill participates.

For each Sourcing Rule and Bill of Distribution in the Assignment Set, you can review
the following information:

Assigned to: Each Sourcing and Bill of Distribution can be assigned:

A single item (across all organizations)

An item in a specific organization

All items in a specific organization

A category of items

A category of items in an organization

All items in all organizations (globally)

6-14 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Note: You can assign a sourcing rule to a category only if you

have updated the profile option MRP:Sourcing Rule Category


Set. See: MRP:Sourcing Rule Category Set

Organization: Rules or bills assigned to an organization, a category of items in an


organization, or an item in an organization will also display the name of that
organization.

Customer and Customer Site: Rules or bills associated with a customer will also
display this information.

Item/Category: Rules or bills assigned to an item or an item in an organization will


display with the associated item or category of items (if the profile option has been
updated to include categories).

Viewing Sourcing Rule and Bill of Distribution Assignments


Once you have defined your sourcing rules and bills of distribution, you must assign
them to particular items and/or organizations. These assignments are grouped together
in assignment sets. This is where your various sourcing strategies define a particular
supply chain network.
You can quickly view your assignment sets to review particular sourcing schemes,
locate particular assignments of sourcing rules or bills of distribution, or view the
supply chain bill for a particular assignment set.
To view sourcing rule and bill of distribution assignments
1.

Navigate to the Sourcing Rule/Bill of Distribution Assignments window.

2.

Place your cursor in the Assignment Set or Description field and select Find or Find
All from the Query menu.

3.

Select an assignment set from the list.

For each Sourcing Rule and Bill of Distribution in the Assignment Set, you can review
the following information:

Assigned to: Each Sourcing and Bill of Distribution can be assigned:

A single item (across all organizations)

An item in a specific organization

All items in a specific organization

A category of items

Supply Chain Plan Modeling 6-15

A category of items in an organization

All items in all organizations (globally)


Note: You can assign a sourcing rule to a category only if you

have updated the profile option MRP:Sourcing Rule Category


Set. See: MRP:Sourcing Rule Category Set.

Organization: Rules or bills assigned to an organization, a category of items in an


organization, or an item in an organization will also display the name of that
organization.

Item/Category: Rules or bills assigned to an item or an item in an organization will


display with the associated item or category of items (if the profile option has been
updated to include categories).

To view details of a particular rule or bill


When viewing an assignment set, you can quickly retrieve full details on any sourcing
rule or bill of distribution named in the set.
1.

In the Assignments region, place your cursor in any field on the row containing the
rule or bill you want.

2.

Choose View Sourcing Rule/BOD

Setting Outbound Ship Method


When there are multiple ship methods possible between a customer site and an internal
organization, Oracle Advanced Supply Chain Planning evaluates the delivery time and
selects the ship method that is most appropriate. Each ship method has a specific
intransit lead-time. If the default ship method or the current ship method on the sales
order does not meet the demand on time, you can evaluate multiple ship methods and
select an alternate ship method that meets the demand on time.
For example, you may want to use a cost effective ship method such as ocean shipment
or ground shipment for most part and switch to airfreight for certain orders to avoid
late orders. With the automatic selection of ship methods, Oracle Advanced Supply
Chain Planning suggests change in ship methods to meet orders on time by using ship
methods that have shorter lead-times. Therefore, you can use the most cost effective
ship methods for normal operations, but decide to use alternate ship methods if the
orders are going to be late.
If you use cost based optimization, Oracle Advanced Supply Chain Planning selects the
ship method based on costs associated with the specific ship method and the
optimization objectives. You can send the selected ship method to Oracle Order
Management along with the recommendation for the ship from organization. These

6-16 Oracle Advanced Supply Chain Planning Implementation and User's Guide

planning decisions are communicated to Oracle Order Management using the Release
process.
Note: Intransit lead-time depends on the ship method used to transport

goods.

You can model alternate ship methods for:

Sales orders bound to a customer

Planned order between two organizations

Planned orders sourced at a supplier or planned orders with buy source

To Setup Alternate Ship Methods


You need to complete setup steps in the following Oracle products to setup selection of
outbound ship method:

Oracle Shipping

Oracle Inventory

Oracle Advanced Supply Chain Planning

Perform the following setup steps in both the execution as well as planning server.

Setup Steps in Oracle Shipping


1.

Select the Manufacturing and Distribution Manager responsibility.

2.

Navigate to Order Management > Shipping > Setup > Regions and Zones.

3.

Set up ship methods.

4.

Optionally set up zones to group customer sites and supplier sites.


For more details, see Oracle Shipping Execution User's Guide.

Setup Steps in Oracle Inventory


1.

Navigate to Inventory > Set up > Organizations > Inter-Location Transit Times.

2.

Set up ship methods and intransit lead-times between the following entities:

Organization and Customer sites

Between Organizations

Supply Chain Plan Modeling 6-17

From supplier site to Organizations


To model transit lead-time between customers and organizations, include it in
supplier processing lead time
For more details, see Oracle Inventory User's Guide.

Setup Steps in Oracle Advanced Supply Chain Planning


1.

Navigate to Advanced Supply Chain Planner > Sourcing > Sourcing Rules.

2.

Define sourcing rules or bills of distribution. Create multiple entries for the same
source and select different ship methods and intransit lead-times in each entry.

3.

Navigate to Sourcing > Assignment set

4.

Assign sourcing rules at customer site level or one of the following levels:

Item-Instance-Region

Category-Instance-Region

Instance-Region

5.

Assign sourcing rules to items.

6.

Select the assignment set in the plan option.


Note: If destination is an Org, the level assignment can be at

Item-Instance-Org, Category-Org etc.

To use Alternate Ship Methods


1.

Run a plan with the assignment set that contains sources and alternate ship
methods.

2.

Review the alternate ship method used/ ship method changed exceptions.

3.

Drill down to Exception Details and review old and new ship methods and intransit
lead-times.

4.

Navigate to the Supply/Demand window and select the sales orders for release.

5.

Release the sales orders with the selected ship method from the Planner
Workbench.

6.

Review the results in Oracle Order Management.

6-18 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Note: The ship method is automatically changed on the sales order

line.

7.

Work with your suppliers to use the suggested ship method.

You can also evaluate and select ship methods between two internal organizations each
time you run the plan.

Setting Supplier Capacity


This section explains supplier capacity:

Constraints

Set up

Setting by time periods

Constraints
Oracle ASCP considers the following supplier capacity constraints.
Allocation of Demand Based on Historical Allocations
You can allocate planned orders to sources taking historical allocations into account.
Planning uses history to determine the allocations necessary to achieve your targeted
allocations.
Allocate Planned Orders With Capacity Constraints
You can specify the capacity of individual suppliers to supply specific items. You can
allocate planned orders taking capacity constraints of the suppliers into account.
Planning uses the ranking information you specify and first attempts to source the
planned orders with the primary sources. If the primary source does not have the
capacity to fulfill the demand, planning suggests sourcing with the alternative sources
you have specified, in the priority you have specified.
Supplier-Specific Order Modifiers
You can specify supplier-specific order modifiers at an item/supplier site level. Planning
respects the order modifier quantities defined for the sources of the item. This enables
you to specify more precisely the conditions related to each source.
Supplier-Specific Lead-times
You can specify supplier-specific lead-times for items. This ensures orders are placed
early enough to provide the supplier time to react to your needs.

Supply Chain Plan Modeling 6-19

Delivery/Reception Frequency Calendars


Use receiving calendars to specify the available delivery dates to:

An organization

An organization from a specific carrier

The reception schedule contains the dates that organizations can receive inbound
shipments from carriers. The planning engine adjusts planned orders so that they are
due on available dates in the reception schedule.
Flexible Tolerance Fences
You can define capacity tolerance percentages that vary over time for each source. This
allows the allocation of demand over capacity by a variable amount depending on the
time in the future.

Supplier Capacity Accumulation


The planning engine accumulates supplier capacity on all workdays in the owning
organization's manufacturing calendar. Capacity that accumulates on a given day is
available for use the next day.
To specify unavailable supplier capacity for a certain supplier (for example, a
shutdown), specify zero capacity for that period in the approved supplier list.
You can configure accumulation of supplier capacity depending on when your supplier
starts production.
If the supplier has ongoing production, you might assume that material is always in
process. Since the supplier can ship almost immediately, you might want to accumulate
supplier capacity from the plan start date. Set profile option MSC: Supplier Capacity
Accumulation (multiplier) to 0. This table shows an example of this scenario with
Approved Supplier List Supplier Capacity at 10 each per day.
Schedule
Entity

Th

F
r

S
a

Su

Mo

Tu

We

Th

Fr

Sa

Su

Mo

Tu

We

Daily
supplier
capacity in
source
instance

1
0

10

10

10

10

10

10

10

10

6-20 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Schedule
Entity

Th

F
r

S
a

Su

Mo

Tu

We

Th

Fr

Sa

Su

Mo

Tu

We

Daily
supplier
capacity in
planning
instance

1
0

10

10

10

10

10

10

10

10

Cumulative
supplier
capacity in
planning
instance

1
0

20

30

40

50

60

70

80

90

If the supplier starts making new material when it receives your order, it can ship after
their lead-time. You might want to accumulate supplier capacity at the Approved
Supplier List Processing Lead-time or a multiple of it. Set profile option MSC: Supplier
Capacity Accumulation (multiplier) to 1 (for the Approved Supplier List Processing
Lead-time) or another whole number (for a multiple of the Approved Supplier List
Processing Lead-time.
This table shows an example of this scenario with quantity of 10 each per day and
Approved Supplier List Processing Lead-time of 6 days. If there is no Approved
Supplier List Processing Lead-time, the planning engine uses item attribute Processing
Lead-time.
Schedule
Entity

Th

F
r

Sa

Su

Mo

Tu

We

T
h

Fr

Sa

Su

M
o

T
u

We

Daily
supplier
capacity in
source
instance

1
0

10

10

10

10

10

10

10

10

Daily
supplier
capacity in
planning
instance

10

10

10

10

10

Supply Chain Plan Modeling 6-21

Schedule
Entity

Th

F
r

Sa

Su

Mo

Tu

We

T
h

Fr

Sa

Su

M
o

T
u

We

Cumulative
supplier
capacity in
planning
instance

10

20

30

40

Purchase Order Consumption of Supplier Capacity


The planning engine does not consume supplier capacity with purchase orders unless
you specify. In general, purchase order deliveries that consume supplier capacity can
result in unnecessary reschedule out exception messages. They have consumed supplier
capacity in the past; since the planning engine does not track past supplier capacity, it
sees not enough supplier capacity between the plan start date and the purchase order
delivery dock date.
You can configure purchase order consumption of supplier capacity in several ways
depending on the amount of feedback that you receive from your suppliers:

Constrain new orders only

Constrain new orders only, purchase order placed early

Integrate with Oracle Collaborative Planning

Profile Options
To configure purchase order consumption of supplier capacity, set the following profile
options:

MSC: Purchase Order Dock Date Calculation Preference: Specifies the purchase
order date that the planning engine uses as the Dock Date, the scheduled date of
purchase order receipt. If you select Promise Date, the Dock Date is Promise Date. If
you select Promise Date and the delivery has not been acknowledged (Promise Date
is blank), Dock Date is Need By Date. If you select Need By Date, Dock Date is
Need By Date.
It also specifies whether purchase orders without promise dates consume supplier
capacity. If you select Promise Date, the planning engine consumes supplier
capacity with purchase order deliveries that have not been acknowledged (Promise
Date is blank). If you select Need By Date, it does not.

MSC: Supplier Capacity Accumulation (multiplier): Specifies the date that the
planning engine begins supplier capacity accumulation. You enter it as a multiplier

6-22 Oracle Advanced Supply Chain Planning Implementation and User's Guide

of the Approved Supplier List Processing Lead-time.


To begin accumulation at the Approved Supplier List Processing Lead-time, enter 1
(the default). To begin accumulation at the plan start date, enter 0. To begin
accumulation at a multiple of the Approved Supplier List Processing Lead-time,
enter another whole number.
Constrain New Orders Only Scheme
Use this scheme with the following business situation and assumptions:

The planning engine consumes supplier capacity and lead-time for planned orders
after the supplier lead-time.

You typically place purchase orders just outside the supplier lead-time. The
supplier starts to build supplies when you place the purchase order and they need
the entire lead-time. If you typically place purchase orders early, consider using the
Constrain new orders only, purchase order placed early scheme.

The supplier will deliver purchase orders on time.

The planning engine does not consume supplier capacity for purchase orders.

To implement this supplier capacity accumulation scheme, set profile option:

MSC: Purchase Order Dock Date Calculation Preference to Need By Date

MSC: Supplier Capacity Accumulation (multiplier) to 1

For example, this table shows the planning engine behavior for this scheme:

Approved Supplier List Supplier Capacity of 10 each per day and Approved
Supplier List Processing Lead-time of 1 day.

The planning engine begins to accumulate supplier capacity on Friday which is


available for receipt of new planned orders or requisitions on Monday.

The planning engine does not consume supplier capacity against the purchase
order for 50. It does not issue an Orders to be rescheduled out exception message
because of lead-time.
Schedule
Entity

Th

Fr

S
a

Su

Mo

Tu

W
e

Th

Fr

Sa

Su

Mo

T
u

We

Purchase
orders

50

Supply Chain Plan Modeling 6-23

Schedule
Entity

Th

Fr

S
a

Su

Mo

Tu

W
e

Th

Fr

Sa

Su

Mo

T
u

We

Purchase
requisition
s

30

Planned
orders

20

Daily
supplier
capacity in
planning
instance

10

10

10

10

10

10

10

10

Cumulativ
e supplier
capacity in
planning
instance

10

20

30

10

10

10

20

Constrain New Orders Only, Purchase Order Placed Early Scheme


Use this scheme with the following business situation and assumptions:

The planning engine consumes supplier capacity and lead-time for planned orders
after the supplier lead-time.

You typically place purchase orders earlier than just outside the supplier lead-time.
The supplier starts to build supplies when you place the purchase order and they
need the entire lead-time. If you typically do not place purchase orders early,
consider using the Constrain new orders only scheme.

You maintain the purchase order delivery promise date within the supplier
lead-time. Purchase order deliveries with no promise date have not been accepted
by the supplier.

The supplier will deliver purchase orders on time.

The planning engine does not consume supplier capacity for purchase orders that
have been acknowledged by the supplier.

To implement this supplier capacity accumulation scheme, set profile option:

MSC: Purchase Order Dock Date Calculation Preference to Promise Date

6-24 Oracle Advanced Supply Chain Planning Implementation and User's Guide

MSC: Supplier Capacity Accumulation (multiplier) to 1

The planning engine behaves as follows for this scheme:

For example, the supplier lead-time for an item is 5 days and the supplier capacity
is 100 per day.

The planning engine begins to accumulate supplier capacity on day 5 which is


available for receipt of new planned orders or requisitions on day 6.

The planning engine does not consume supplier capacity against purchase order
deliveries with a promise date. It uses the promise date as the dock date.

The planning engine does not consumes supplier capacity against purchase order
deliveries without a promise date. However, it may issue an Orders to be
rescheduled out exception message because of lead-time and a Supplier capacity
overloaded exception message because of supplier capacity.

Integrate with Oracle Collaborative Planning Scheme


Oracle Advanced Supply Chain Planning and Oracle Collaborative Planning

You use Oracle Collaborative Planning to produce and send (publish) order forecasts
from material plans to suppliers, either:

Unconsumed: Purchase orders, purchase requisitions, and planned orders

Consumed: Purchase requisitions and planned orders

The supplier responds to each statement of demand with:

Acknowledgements: Quantity and date tied to individual purchase order deliveries.


If the supplier uses iSupplier portal to accept purchase orders, the Oracle Advanced
Supply Chain Planning collections process sets the promise date to the need by date
for accepted purchase order deliveries.
Otherwise, use this information to manually update the promise date for each
purchase order delivery. If the supplier acknowledges several partial quantity
deliveries on different dates, manually split the deliveries and enter promise dates
for each one.

Supply commit: Tied to the unconsumed portion of your forecast.


If the supplier uses Oracle Advanced Supply Chain Planning, they publish a supply
commit that represents existing supplies and planned orders for the top level item
that are pegged to forecasts and sales orders for a customer. To receive the supplier
commit, run concurrent process Receive Supplier Capacity before running
collections.
Otherwise, they provide aggregated time phased supply values into Oracle Supply
Chain Collaboration using a flat file, an XML transaction, or manual entry.

Supply Chain Plan Modeling 6-25

You uses the supplier responses to constrain your material plan. The planning engine
uses them as the supplier's commitment of capacity instead of the capacity statements
in the approved supplier list.
Scheme Details
Use this scheme with the following business situation and assumptions:

You use Oracle Collaborative Planning

You issue relatively few purchase order deliveries outside of the dates and
quantities that Oracle Advanced Supply Chain Planning recommends.

To implement this supplier capacity accumulation scheme, set profile option:

MSC: Purchase Order Dock Date Calculation Preference to Promise Date

MSC: Supplier Capacity Accumulation (multiplier) to 0

For example, you run an unconstrained plan. This table shows the supplies for supplier
1, supplier site 1, item A. Although you have issued purchase orders 2 and 3, the
supplier has not yet acknowledged them.
Order
Type

Order
Number

Order Line

Quantity

Need by
Date

Promise
Date

Dock Date

Purchase
order

20

29 April

29 April

29 April

Purchase
order

100

1 May

3 May

3 May

Purchase
order

10

6 May

6 May

Purchase
order

100

29 April

29 April

Purchase
requisition

100

200

13 May

13 May

Purchase
requisition

101

200

10 May

10 May

Purchase
requisition

102

300

14 May

14 May

6-26 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Order
Type

Order
Number

Order Line

Quantity

Need by
Date

Promise
Date

Dock Date

Planned
order

301

100

20 May

20 May

Planned
order

302

100

27 May

27 May

Planned
order

303

100

3 June

3 June

You use Oracle Collaborative Planning to publish a forecast to Supplier 1 for item A of
purchase orders, purchase requisitions, and planned orders based on dock date. This
table shows the forecast.

Quantity

Date

20

29 April

100

1 May

10

6 May

100

29 April

200

13 May

200

10 May

300

14 May

100

20 May

100

27 May

100

3 June

Supplier 1 runs a constrained plan that results in the supply and demand situation for
supplier site 1, Item A. This table shows the details of supplier 1 supplies that are
pegged to your demands.

Supply Chain Plan Modeling 6-27

Supplier 1:

Has received sales orders for purchase order 1, lines 1 and 2; they consume your
forecast for the demands on 29 April and 03 May.

Has not received sales orders against the demand that resulted in purchase orders 2
and 3; they do not consume your forecast.
Order Type

Order Number

Order Line

Quantity

Date

Sales order

20

29 April

Forecast

100

29 April

On hand

20

29 April

On hand

100

29 April

Sales order

100

3 May

On hand

100

29 April

Forecast

10

6 May

Oh hand

20

29 April

Forecast

200

10 May

WIP job

1114

200

10 May

Forecast

200

13 May

WIP job

1113

200

13 May

Forecast

300

14 May

Planned order

3330

300

14 May

Forecast

100

20 May

Planned order

3331

100

20 May

Forecast

100

27 May

6-28 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Order Type

Order Number

Order Line

Quantity

Date

Planned order

3332

100

27 May

Forecast

100

3 June

Planned order

3333

100

3 June

Supplier 1 uses Oracle Collaborative Planning to publish a supply commit with only
supplies that are pegged to your forecast. This table shows the supplies that are pegged
to your forecast.
Order Type

Order Number

Quantity

Date

On hand

100

29 April

On hand

10

29 April

WIP job

1114

200

10 May

WIP job

1113

200

13 May

Planned order

3330

300

14 May

Planned order

3331

100

20 May

Planned order

3332

100

27 May

Planned order

3333

100

3 June

This table shows the supply commit which is the statement of supplier capacity through
its last entry date of 3 June. If an item-supplier site does not appear in the supply
commit, the planning engine uses the Approved Supplier List Supplier Capacity.
The sales orders in the supplier's system that represent your purchase orders should be
consumed during the supplier's forecast consumption process. The supplies pegged to
these sales orders should not be in the supply commit.

Supply Chain Plan Modeling 6-29

Quantity

Due Date

100

29 April

10

29 April

200

10 May

200

13 May

300

14 May

100

20 May

100

27 May

100

3 June

You run a constrained plan based on the supply commit. The planning engine must
schedule the items in this table.
Order
Type

Order
Number

Order Line

Quantity

Need by
Date

Promise
Date

Dock Date

Purchase
order

20

29 April

29 April

29 April

Purchase
order

100

1 May

3 May

3 May

Purchase
order

10

6 May

6 May

Purchase
order

100

29 April

29 April

This table shows how planning engine consumes supplier capacity in your constrained
plan:

Since the supplier has acknowledged both purchase order deliveries in purchase
order 1 (they have Promise Date), the planning engine does not consume supplier
capacity against them.

6-30 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Since the supplier has not yet acknowledged purchase order 2 and purchase order 3
(they do not have Promise Date), the planning engine consumes supplier capacity
against them.

The planning engine consumes supplier capacity against the purchase requisitions
and planned orders.
Date

Available Capacity

Required Capacity

Consuming Entity

29 April

110

110

Purchase orders 2
and 3 (no Promise
Date)

10 May

200

200

Purchase requisition
100

13 May

200

200

Purchase requisition
200

14 May

300

300

Purchase requisition
300

20 May

100

100

Planned order 3331

27 May

100

100

Planned order 3332

3 June

100

100

Planned order 3333

Setting Supplier Capacity by Time Periods


Please note the following when setting up supplier capacity:

It is important to select Global in the Supplier Capacity window.

Processing lead-time can be selected in number of days. This is a lead-time at the


supplier end before the order is processed

The delivery calendar should be entered to reflect the days the supplier can deliver
the order. Examples: M, W or M, W, F

Minimum order quantity can be entered if the supplier has to deliver some
minimum quantity if an order is placed. For example, if you have set the minimum
order quantity to 25, and if 20 is ordered, 25 will be delivered

Supply Chain Plan Modeling 6-31

Fixed lot multiple value needs to be entered if the supplier delivers only in certain
multiples. For example, if you have set the fixed lot multiple to 5, if quantity 103 is
ordered, 105 will be delivered

The capacity area of the Supplier Capacity window is used to specify supplier's
capacity for a specific time period. The supplier could have different capacity on
different days. For examples, from 10/11/00 to 10/22/00, the supplier could have 50
units/day, and from 10/23/00 to 10/31/00, the supplier could have 70 units/day

Tolerance fence values can be determined to reflect how much capacity a supplier
can adjust if given enough advanced notice. For example, on 10/24/00, if tolerance
percentage is 10, this means that on 10/24/00, the capacity will be 77 units (in the
above example)

Supplier capacity can vary by time period. You can specify one daily capacity for period
1 and a different capacity for period 2. Time periods are specified from a start date to an
end date.
Note: The methods you use to set capacity by time period vary

depending on which version of Oracle Applications you are using.

The planning engine considers supplier capacity as infinite after the end date of the last
item-supplier-supplier site capacity entry. If there are no item-supplier-supplier site
capacity entries, it considers supplier capacity as infinite for the entire planning horizon
To set capacity by time period
1.

Navigate to the Purchasing module (you must use the Manufacturing and
Distribution Manager responsibility).

2.

Choose Purchasing > Supply Base > Approved Suppliers List.

3.

Choose the searchlight icon in the toolbar to search for an item.


The Find ASL Item/Commodity window appears.

4.

Choose an item or commodity.


Supplier information appears.

5.

Choose a supplier by clicking in the Supplier field.

6.

Select Attributes.

7.

Choose the Planning Constraints tab.

8.

Enter the numbers of days in advance and the tolerance percentage.


For example, entering 15 days and 5% means that within 15 days, the supplier can

6-32 Oracle Advanced Supply Chain Planning Implementation and User's Guide

increase the capacity by 5%.

Allocating Demand to Suppliers


For more information on the following topics, see . Setting Up the Supply Chain, page
6-2.

Setting Rank and Allocation


You can define a rank for each source of supply named in the sourcing rules and BODs.
You can then define a sourcing percentage for each source within a rank, allowing you
to allocate a portion of the total orders to each source.

Splitting Demand According To Sourcing Percentages


In unconstrained plans, demand can be divided and allocated to multiple sources
according to target sourcing percentages set in the rules.
The data in these tables demonstrate how allocation percentages for planned orders are
divided according to ranking information.
The demand for Item A is shown in the following table.
Demand

Due Date

Quantity

07/15

300

Sourcing for Item A is shown in the following table.


Item

Source

Rank

Percentage

Effective
From

Effective To

S1

40

05/15

12/31

S2

30

05/15

12/31

S3

30

05/15

12/31

Demand is assigned using the ranking information and calculating the percentages
assigned to each source to calculate the planned orders.

S1: 300 x 0.40 = 120

S2: 300 x 0.30 = 90

Supply Chain Plan Modeling 6-33

S3: 300 x 0.30 = 90

Three planned orders are created for the quantities of 120, 90, and 90 respectively.
Note: All planned orders generated in this process are subject to item

order modifiers.

If you run a constrained plan and did not use optimization, the supplies calculated
above will be scheduled based on the supplier capacity established for the item. If
optimization is used, Oracle ASCP will not split the orders per the sourcing splits in
sourcing rules; it will evaluate the suppliers by rank and considers supplier capacities to
come up with allocations to suppliers. The rank, lead-time and capacity of 3 suppliers is
shown in the following table.
Supplier

Rank

Lead Time

Capacity

Supplier 1

100

Supplier 2

100

Supplier 3

100

Allocating Demand to Suppliers Based on Historical Demand


You can allocate planned orders taking into account historical allocations in
unconstrained plans. The enhanced sourcing logic considers historical allocations and
allows the splitting of demand to achieve target sourcing percentages.

Sourcing Example
The next eight tables contain the set up data required to explain the example. The ninth
table has historical allocation data, which results from previous allocations.
This table shows demand for item A.
Demand for Item A

Due Date

Quantity

7/15/98

310

7/16/98

280

This table shows sourcing rules data for item A.

6-34 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Item

Source

Rank

Percentage

Effective
From

Effective To

S1

50

5/15/97

12/31/97

S2

50

5/15/97

12/31/97

S1

100

1/1/98

7/14/99

S2

60

1/1/98

7/14/99

S3

40

1/1/98

7/14/99

This table shows supplier capacity profile for item A.


Source

7/10/98 (Thu)

7/11/98 (Fri)

7/14/98
(Mon)

7/15/98 (Tue)

7/16/98
(Wed)

S1

60

60

60

60

60

S2

80

80

80

80

80

S3

20

20

20

20

20

This table shows supplier capacity tolerance percentages for item A. The numbers in
this table are from applying tolerance percentages to the supplier capacity profile; refer
to those tables. For example, for supplier S1 on 7/16/98, total supplier capacity is 60 +
10%(60) = 66.
Source

7/10/98 (Thu)

7/11/98 (Fri)

7/14/98
(Mon)

7/15/98 (Tue)

7/16/98
(Wed)

S1

10

S2

10

S3

10

S1

60

60

60

60

66

Supply Chain Plan Modeling 6-35

Source

7/10/98 (Thu)

7/11/98 (Fri)

7/14/98
(Mon)

7/15/98 (Tue)

7/16/98
(Wed)

S2

80

80

80

84

88

S3

20

20

20

21

22

This table shows supplier delivery patterns for item A.


Source

Reception Pattern

S1

Mondays and Wednesdays

S2

Mondays

S3

All days except Fridays

This table shows supplier processing information for item A.


Source

Processing (days)

S1

S2

S3

This table shows order modifiers at each source for item A.


Source

Min. Order Quantity

Fixed Lot Multiple

S1

50

S2

25

25

S3

21

Order Modifiers for Item A:

6-36 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Minimum Order Quantity: 17

Fixed Lot Multiple: 88

Lead Times for Item A:

Preprocessing: 0

Postprocessing: 1

This table shows historical allocation totals.


Source

Quantity

S2

1400

S3

1000

This table shows the horizontal plan.


Item A

7/10/98

7/11/98

7/14/98

7/15/98

7/16/98

Demand

310

280

Excess
Schedule
Receipts

16

Planned
Orders - Org
S1

288

Planned
Orders - Org
S2

125

100

Planned
Orders - Org
S3

21

56

Allocations for Demand #1


Allocation Calculation Using Historical Allocation Information and Target Percentages
for Demand #1:
Quantity = 310

Supply Chain Plan Modeling 6-37

Due Date = 7/15/98 (Tuesday)


Note: The first date of planning horizon is 7/9/98. Only the last three

rows in the source rules data table apply due to effectivity dates. S1 has
rank 1 with allocation percentage = 100 (sourcing rules data table). This
indicates that the system should allocate as much as possible to S1
before allocating the excess to other sources.

Based on the input demand data, we can now calculate how the demand for Item A will
be satisfied.
Step 1: Allocation to S1
Monday 7/14/98 is the latest reception date (supplier delivery patterns table) before due
date (7/15/98). This respects the processing and postprocessing lead-times (supplier
processing information table).
Cumulative capacity = 180 from supplier capacity profile with tolerance percentages
table (tolerance percentage = 0)
Unsatisfied demand = 310 - 180 = 130
Allocation to S1 = 180
This table shows you the resource availability after the allocation of 180 items consumes
capacity. The values in are derived from subtracting demand satisfied from supplier
capacity tolerance percentages.
Source

7/10/98 (Thu)

7/11/98 (Fri)

7/14/98
(Mon)

7/15/98 (Tu)

7/16/98
(Wed)

S1

60

66

S2

80

80

80

84

88

S3

20

20

20

21

22

Step 2: Calculation of Historical Allocations for Alternate Sources.


Consider S2 and S3 from historical allocation totals with rank 2. Historical allocations
beginning 1/1/98.

S2 = 1400

S3 = 1000

Total allocations for S2 and S3 = 2400

6-38 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Step 3: Calculate Allocations to S2 Based on Historical Allocations and Target Sourcing Percentages.
Note: Because S2 has a higher sourcing percentage, we will begin with

allocations to S2.

Target source percentages: S2 = 60% (see sourcing rules data table)


Total target allocation = historical allocation + unsatisfied demand = 2400 + 130 = 2530
Using the S2 target allocation percentage, calculate the allocation to S2.
Allocation to S2 + 1400 (historical allocation) / 2530 (total target allocation) = 0.6 (source
percent)
S2 allocation = 118
Step 4: Respect Order Modifiers If They Exist
S2 Allocation: 118 becomes 125 because S2 has a fixed lot multiple of 25 (see order
modifiers at each source table). To respect that, 125 needs to be allocated.
Step 5: Allocation to S2 with Following Constraints: Capacity, Lead Times, and Reception Calendars.
S2: Allocation = 125, Date = 7/15/98
Monday, 7/14/98, is the latest reception date before the due date. This respects the
processing and postprocessing lead-times.
Cumulative Available Capacity = 240 (tolerance percentage = 0); see supplier capacity
profile after S1 allocation table.
This table shows you the resource availability after all allocations so far have consumed
capacity.
Source

7/10/98 (Thu)

7/11/98 (Fri)

7/14/98
(Mon)

7/16/98 (Tue)

7/16/98
(Wed)

S1

60

66

S2

80

35

84

88

S3

20

20

20

21

22

Step 6: Calculate Allocations to S3 Based on Allocation to S2.


Remaining quantity to allocate = 130 - 125 = 5
Step 7: Respect Order Modifiers If They Exist
S3 allocation: 5 becomes 21 because the minimum order quantity for S3 is 21 (see order

Supply Chain Plan Modeling 6-39

modifiers at each source table).


Step 8: Allocation to S3 with Following Constraints: Capacity, Lead Times, and Reception Calendars.
Tuesday is a valid reception date. The reception date must be moved to Monday 7/14
due to postprocessing lead-time. This respects all lead-times (see supplier delivery
patterns table and supplier processing information table).
Cumulative Available Capacity = 60
This table shows you the resource availability after all allocations so far have consumed
capacity.
Source

7/10/98 (Thu)

7/11/98 (Fri)

7/14/98
(Mon)

7/15/98 (Tue)

7/16/98
(Wed)

S1

60

66

S2

80

35

84

88

S3

20

19

21

22

Note: Scheduled receipt excess = 16 (for netting gross requirements for

the next planning period) (see horizontal plan table).

This table shows summary of planned order allocations for demand #1.
Source

Allocation

Date

S1

180

7/14/98

S2

125

7/14/98

S3

21

7/14/98

The values for S1 come from Step 1: Allocation to S1, page 6-38, the values for S2 come
from Step 4: Respect Order Modifiers If They Exist, page 6-39, and the values for S3
come from Step 7: Respect Order Modifiers If They Exist, page 6-39.
Input Data for Demand #2
See demand table.
Quantity = 280
Due Date = 7/16/98 (Wednesday)

6-40 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Unsatisfied Demand = 280 - 16 (scheduled receipt excess) = 264


Allocations for Demand #2
Step 1: Allocation to S1

Wednesday is delivery date. The receiving date must be moved to Tuesday, 7/15, due to
postprocessing lead-time.
Tuesday is not a reception date. The allocation date is moved to Monday, 7/14/98.
Cumulative available capacity = 0 (tolerance percentage = 0) (see supplier capacity
profile after S3 allocation table), hence allocation to S1 = 0.
Unsatisfied demand = 280 - 16 (excess supply due to order modifiers from previous
bucket(s) = 264.
Step 2: Calculation of Historical Allocations for Alternate Sources

Consider S2 and S3 with rank 2 from the historical allocation totals table and the
summary of planned order allocations for demand #1 table.
Historical Allocations beginning 1/1/98.
S2: 1400 + 125 = 1525
S3: 1000 + 21 = 1021
Total Allocations for S2 and S3 = 2546
Step 3: Calculate Allocations to S2 Based on Historical Allocations and Target Sourcing
Percentages.

Note: Because S2 has a higher sourcing percentage, we will begin with

allocations to S2.

Target Sourcing Percentages: S2 = 60%


Total Target Allocation = Historical allocation + New allocation = 2546 + 264 = 2810
Using the S2 target allocation percentage, calculate the allocation to S2.
(S2 + 1525)/2810 = 0.6
S2 Allocation = 161
Step 4: Respect Order Modifiers If They Exist.

S2 Allocation: 161 becomes 175 because S2 has a fixed lot multiple of 25 (see order
modifiers at each source table), and to respect that 7*25 = 175 needs to be allocated.
Step 5. Allocation to S2 With Following Constraints: Capacity, Lead Times, and Reception
Calendars.

S2: Allocation = 175.


Date = 7/16/98 (Wednesday)
Reception date must be moved to Tuesday 7/15 due to postprocessing lead-time of one
day (see order modifiers at each source table). Tuesday is not a reception date.
Allocation date moved to Monday 7/14/98. This respects the processing and

Supply Chain Plan Modeling 6-41

postprocessing lead-times.
Cumulative Available Capacity = 115 (see supplier capacity profile after S3 allocation
table)
Respecting order modifiers: allocation of 115 becomes 125 because S2 has a fixed lot
multiple of 25. To respect that, 5 x 25 = 125 needs to be allocated. However, accumulated
capacity for S2 by 7/14/98 is 115, which is not a multiple of 25. Therefore, 100 units,
which is the next lower value respecting order modifier and capacity will be scheduled.
This table shows you the resource availability after all allocations so far have consumed
capacity.
Source

7/10/98 (Thu)

7/11/98 (Fri)

7/14/98
(Mon)

7/15/98 (Tue)

7/16/98
(Wed)

S1

60

66

S2

15

84

88

S3

20

19

21

22

Step 6: Calculate Allocations to S3 Based on Allocation to S2.

Remaining quantity to allocate = 264 - 100 = 164


Step 7: Respect Order Modifiers If They Exist.

S3 Allocation: 164 becomes 168 because S3 has a fixed lot multiple of 7, so 24*7 = 168
needs to be ordered.
Step 8. Allocation to S3 With Following Constraints: Capacity, Lead Times, and Reception
Calendars.

Allocation date moved to Tuesday 7/15/98 due to postprocessing lead-time. Tuesday is


a valid reception date. This respects all lead-times.
Cumulative Available Capacity = 60
Respecting order modifiers: allocation of 60 becomes 63 because S3 has an order
modifier of 7. To respect that, 9*7 = 63 needs to be allocated. However, accumulated
capacity at S3 by 7/14/98 is 60, which is not a multiple of 7. Therefore, 56 units, which is
the next lower value respecting order modifiers and capacity will be scheduled.
Unsatisfied quantity = 164 - 56 = 108
This table shows you the capacity available after all allocations so far have consumed
capacity.

6-42 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Source

7/10/98 (Thu)

7/11/98 (Fri)

7/14/98
(Mon)

7/15/98 (Tue)

7/16/98
(Wed)

S1

60

66

S2

15

84

88

S3

22

Search for Alternative Sources:

S1: Not possible due to postprocessing lead-time and reception date constraints.

S2: Wednesday is not a delivery date. Tuesday is not a delivery date.

Allocation of Excess Demand:

Excess Demand = 108

Allocate excess demand to primary source S1.

Postprocessing = 1 day becomes Tuesday, 7/15/98 (7/16 minus 1 day of


postprocessing = Tuesday, 7/15).

Because Tuesday 7/15 is not a delivery date, the load excess is moved to Monday
7/14/98.

This table 6-17 shows you the capacity availability after all allocations so far have
consumed capacity.
Source

7/10/98 (Thu)

7/11/98 (Fri)

7/14/98
(Mon)

7/15/98 (Tue)

7/16/98
(Wed)

S1

60

66

S2

15

88

S3

22

This table shows the summary of allocations for planned order #2.

Supply Chain Plan Modeling 6-43

Source

Allocation

Date

S1

108

7/14/98

S2

100

7/14/98

S3

56

7/16/98

This table shows the planned order allocations summary.


Source

7/10/98 (Thu)

7/11/98 (Fri)

7/14/98
(Mon)

7/15/98 (Tue)

7/16/98
(Wed)

S1

288 (180 +
108)

S2

125

100

S3

21

56

Enforce Sourcing Splits


Supplier contracts require that a company source its materials from suppliers based on
specified allocation percentages. Similarly, requirements such as labor agreements
necessitate adherence to allocation percentages from internal organizations.
You can control whether the planning process treats contractual sourcing allocation
percentages as constraints, or is free to flex the allocation percentages to achieve plan
objectives.
Oracle ASCP and Inventory Optimization impose the sourcing allocation percentages
during optimization.
To invoke enforce sourcing splits functionality
1.

Specify Allocation Percentages.


1.

Sign on using the Advanced Supply Chain Planner responsibility.

2.

From the Navigator, choose Sourcing > Sourcing Rules.


The Sourcing Rule screen appears.

3.

Specify the sourcing Allocation Percentages in the Sourcing Rule form using the

6-44 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Allocation % field.
2.

Specify Sourcing Allocation Window.


1.

Sign on using the System Administrator responsibility.

2.

From the Navigator, choose Profile > System.


The Find System Profile Values screen appears.

3.

Enter the profile option name, or use the search feature to search for a
component of the profile option name (for example, you could search on the
word Sourcing).

4.

Select the Find button.


The System Profile Values screen appears.
You can specify the new profile option called MSO: Sourcing Allocation
Window in the System Profile Values form. The default value is 7 days.
You can specify a length of time (in days) used to satisfy the allocation
percentages. This time period during which the allocation percentages are
enforced is called Sourcing Allocation Window. The sourcing constraints are
enforced in a rolling horizon manner, in multiples of the Sourcing Allocation
Window, with the finest granularity being the specific time bucket.

3.

Specify Sourcing Percentage Variance.


In the System Profile Values screen, you can specify the new profile option called
MSC: Sourcing Variance Tolerance in the System Profile Values form. The default
value is 0.05 (5%).
The system allows you to specify a tolerance band for the difference between the
user-specified allocation percentages and the plan-derived allocation percentages. If
the difference is greater than the tolerance, then an exception is triggered.

4.

Specify Allocation History Start Date.


In the System Profile Values screen, you can specify the new profile option called
MSC: Start Date Offset for Sourcing History (Months) in the System Profile Values
form. The default value is Null (system collects all history if the collection
parameter Recalculate History is set to Yes).
The system allows you to specify a global allocation percentages start date from
which the sourcing history is collected and accumulated for making sourcing
decisions. The allocation history is ignored if the sourcing rule effectivity date is
after the plan date.

5.

Enforce Sourcing Constraints.

Supply Chain Plan Modeling 6-45

At the plan level, the system allows you to enable sourcing constraints for all
sourcing rules. You can enable sourcing constraints by selecting the Enforce
Sourcing Constraints checkbox in the Options tab of the Plan Options form.
1.

Sign on using the Advanced Supply Chain Planner responsibility.

2.

From the Navigator, choose Supply Chain Plan > Options.


The Plan Options screen appears.

3.

Select the Enforce Sourcing Constraints checkbox.

Enforce Sourcing Splits Example


The following example shows how to use the enforce sourcing splits feature.
Suppliers S1 and S2 have the following contractual allocations:

Supplier S1: 50%

Supplier S2: 50%

The table below summarizes supply and demand and sourcing allocation
percentages for suppliers S1 and S2.
Demand/Suppl
y/Sourcing
Allocation

Day 1

Day 2

Day 3

Day 4

Dependent
Demand

Planned Order
Supply, S1

Planned Order
Supply, S2

Cumulative
Allocation, %,
S1

0%

67%

67%

50%

Cumulative
Allocation %, S2

0%

33%

33%

50%

On Day 2, it is not possible to exactly achieve the contractual 50%/50% split, so


planned order supplies that achieve the closest possible split (67%/33%) are
generated.

6-46 Oracle Advanced Supply Chain Planning Implementation and User's Guide

On Day 4, S2 is given a higher allocation in order to bring the cumulative allocation


to the desired 50%/50%.
In this example, the sourcing allocation window is assumed to be equal to one day.
Constraints Precedence
If you select the Enforce Sourcing Constraints at the plan option level, the precedence
among the above constraints are established as follows:
Case 1 - Enforce Demand Due Dates
You have selected the Enforce Demand Due Dates or the Enforce Service Levels plan
option. In this case, the order of priority among the constraints is as follows:
1.

Enforce Demand Due Dates/Enforce Service Levels (highest priority)

2.

Enforce Capacity Constraints

3.

Enforce Sourcing Constraints (lowest priority)

Case 2 - Enforce Capacity Constraints


You have selected the Enforce Capacity Constraints plan option. In this case, the order
of priority among the constraints is as follows:
1.

Enforce Capacity Constraints (highest priority)

2.

Enforce Demand Due Dates/ Enforce Service Levels

3.

Enforce Sourcing Constraints (lowest priority)


Note that in either case, the sourcing constraints have the lowest priority; that is,
these constraints may be violated, if required, to satisfy the capacity constraints or
to meet demands.

Consideration of Rank 1 Sources


Only Rank 1 sources are considered for enforcing sourcing allocation percentages. The
allocation percentages are ignored for sources of ranks 2 and higher.
The system considers sources of ranks 2 and higher only if there is insufficient capacity
among rank 1 sources to meet the required supply. If one or more rank 1 sources fall
short of capacity, the sourcing allocation percentages are ignored, and the system
allocates supply quantities among the sources of ranks 1 and higher based on cost and
capacity considerations. The enforcement of ranking priority functionality is unchanged
and it is accomplished by means of internal penalty factors.
Interorganization Allocations
The allocation percentages are enforced for all sourcing types:

Supply Chain Plan Modeling 6-47

External supplies from suppliers

Transfer supplies from internal organizations

Make supplies made within an organization

Penalty Cost for Violation of Sourcing Allocation Percentages


The system automatically uses internal penalty factors (i.e., not exposed to user) to
minimize deviations from the desired allocation percentages. The system chooses
penalty factors such that the sourcing constraints violations are penalized less than the
unmet demands and capacity violations.

Setting Up Routings
The manufacturing process or routing to make a product includes the operations that
are required to be performed in a predetermined sequence.
Operation Resource Schedule Flag
Some resources are also required to carry out these operations and these resources need
to be scheduled. The schedule flag determines whether a resource is scheduled.
When the schedule flag has been set to No, the corresponding operation resource is not
brought over to the planning server as a part of the routings and is not scheduled.
When the schedule flag has been set to Yes, Prior, or Next, the corresponding operation
resources are brought over to the planning server as a part of the routings collection.
Within an operation, the planning engine assumes that there is at most one PRIOR
activity and at most one NEXT activity. Also if you need to specify an activity as
PRIOR, it should be the first activity within the operation; if you need to specify an
activity as NEXT, it should be the last activity in the operation.
If a PRIOR activity is not the first activity, the planning engine sets all preceding
activities to PRIOR also, regardless of the routing definition. If a NEXT activity is not
the last activity, the planning engine sets all succeeding activities to NEXT also,
regardless of the routing definition.
If you need a NEXT activity as an intraoperation step, break the routing into two
operation steps so that the NEXT is at the end of the first of two operations rather than
in the middle of one operation.

To model the resource schedule


1.

Sign on using the Manufacturing and Distribution Manager responsibility.

2.

From the Navigator, select Bill of Material > Routings > Routings.
The Routings screen appears.

6-48 Oracle Advanced Supply Chain Planning Implementation and User's Guide

3.

Select Operation Resources.


Operation Resources screen appears.

4.

Set up resource schedule from the Scheduling tab. The possible values for the
schedule flag are: Yes, No, Prior, Next.
For details on other columns and functionality, refer to the Routings chapter in the
Oracle Bills of Material User's Guide.

Modeling Minimum Transfer Quantity (MTQ)


When planning for long-running jobs or batches, Oracle Advanced Supply Chain
Planning can plan for the arrival of the necessary raw materials or ingredients from
external suppliers as well as from other internal organizations to occur incrementally
throughout the duration of the job or batch instead of the raw materials to arrive prior
to the start of the job. This reduces the total manufacturing lead-time significantly.
Oracle Advanced Supply Chain Planning also allows you to model overlaps of
manufacturing operations in different organizations. An operation of a routing in the
downstream organization can start after completion of a Minimum Transfer Quantity
(MTQ) at the operation of another routing in the upstream organization.
Note: Theoretically, it is possible to combine Minimum Transfer

Quantity with incremental supplies.

Understanding Minimum Transfer Quantity


Oracle Advanced Supply Chain Planning allows you to specify a Minimum Transfer
Quantity, which is the minimum amount that an operation must be completed in order
to trigger the start of the next operation.
Minimum Transfer Quantity is used to model production operations in which materials
are transferred in lots smaller than the processing lots, resulting in subsequent
operations that start before the current operation is completely finished. You can specify
Minimum Transfer Quantities between routings as well as between operations of a
routing. Oracle Advanced Supply Chain Planning respects Minimum Transfer Quantity
while scheduling operations.
In the process of scheduling an operation, Oracle Advanced Supply Chain Planning
dynamically uses the production rate of the selected alternative resource to determine
when to begin the material transfer to the subsequent operation. Production breaks are
honored.
Oracle Advanced Supply Chain Planning allows you to model Minimum Transfer
Quantity between operations across routings, in a single organization as well as
between multiple organizations. This implies that a downstream operation of a routing
in one organization can start after completion of Minimum Transfer Quantity at the
upstream operation of another routing in a different organization.

Supply Chain Plan Modeling 6-49

The following diagram shows how the planning engine uses the Minimum Transfer
Quantity:
Minimum Transfer Quantity

You can specify the Minimum Transfer Quantity between routings and between
operations. Oracle Advanced Supply Chain Planning schedules operations with respect
to Minimum Transfer Quantity.
Specifying Minimum Transfer Batch Size

You can specify the Minimum Transfer Quantity in the following manner:

Interrouting (between routings): The Minimum Transfer Quantity is specified for


the last operation of the upstream routing.

Intrarouting (between operations of one routing): The Minimum Transfer Quantity


is specified for the current operation.

MTQ Between Processes With Different Run Rates

Oracle Advanced Supply Chain Planning models MTQ with respect to the resource run
rates of the upstream and downstream processes. These processes can have the same
run rates or different run rates. The scheduling results can be different due to these
rates.
Example - Downstream process is slower than the upstream process or it has the same
rate

Consider a routing with two operations, Operation 10 using resource R1 and Operation
20 using resource R2. There is an MTQ between Operations 10 and 20. The following
equation presents the relationship between the resources run rates:

R1 Run Rate >= R2 Run Rate

Operation 20 can start after the completion of MTQ at Operation 10 with respect to
resource availability.

6-50 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Downstream process is slower than the upstream process or it has the same rate

Example - Downstream process is faster than the upstream process

Consider a routing with two operations, Operation 10 using resource R1 and Operation
20 using resource R2. There is an MTQ between Operations 10 and 20. The following
equation presents the relationship between the resources run rates:

R1 Run Rate < R2 Run Rate

The planning engine schedules Operation 20 such that the end of Operation 20 is
beyond the end of Operation 10 with minimum of MTQ.

Operations Finish Times Constraint: Operation 20 Finish Time - Operation 10 Finish


Time >= MTQ
Downstream process is faster than the upstream process

A similar constraint holds for activities with respect to MTQ. Consider an operation
with two activities, Activity 1 using resource R1 and Activity 2 using resource R2. The
MTQ between Activity 1 and Activity 2 is inferred for the operation MTQ. The
following equation presents the relationship between the resources run rates:
R1 Run Rate < R2 Run Rate
The planning engine schedules Activity 2 such that the end of Activity 2 is beyond the
end of Activity 1 with minimum of MTQ.

Activities Finish Times Constraint: Activity 2 Finish Time - Activity 1 Finish Time
>= MTQ

Supply Chain Plan Modeling 6-51

Downstream process is faster than the upstream process

Consideration of Resource Breaks

When resource breaks are present, Oracle Advanced Supply Chain Planning adjusts the
start time of the next operation with respect to the start time of the current operation.
This ensures that the planning engine respects the Minimum Transfer Quantity
constraints and also avoids starvation of the next operation. For more details, see the
following examples:

Resource Break: Scenario 1, page 6-52

'Resource Break: Scenario 2, page 6-53

'Resource Break: Scenario 3, page 6-55

'Resource Break: Scenario 4, page 6-56

Resource Break: Scenario 1

Consider:

The upstream activity has a break within MTQ (MTQ is available after the break)

The break delays the start of the downstream activity by delaying the time at which
MTQ units are completed by the upstream operation.

MTQ = 100 units = 3 hours

Break 1 = 15 minutes starting at 10:00 am

Runtime activity of Operation 10 starts at 9:45 am.

A = 15 minutes

B = 2 hours and 45 minutes

MTQ Production Time = A + B = 3 hours

Runtime activity of Operation 20 can start any time after 1:00 pm (9:45 am + 3 hours
+ 15 min = 1:00 pm) with respect to the Activities Finish Times Constraint.

6-52 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Resource Break: Scenario 1

Result:

Runtime Activity OP 20 Start Time >= (Runtime Activity OP 10 Start Time) + MTQ +
Break 1

Resource Break: Scenario 2

Consider:

The upstream activity has a break after the completion of MTQ (MTQ is available
before the break)

MTQ = 100 units = 3 hours

Break 2 = 15 minutes starting at 2:00 pm

Runtime activity of Operation 10 starts at 9:45 am.

Case 1

If the downstream activity is faster than the upstream activity or it has the same run
rate as the upstream activity, the downstream activity can start after MTQ
Production Time plus break. The break postpones the start of the downstream
activity.

Runtime activity of Operation 20 can start any time after 1:00 pm (9:45 am + 3 hours
+ 15 min = 1:00 pm) with respect to the Activities Finish Times Constraint.

Supply Chain Plan Modeling 6-53

Resource Break: Scenario 2: Case 1

Result:

T >= MTQ + Break 2

Runtime Activity OP 20 Start Time >= (Runtime Activity OP 10 Start Time) + MTQ +
Break 2

Case 2

If the downstream activity is slower than the upstream activity, then the
downstream activity can start any time after MTQ.

Runtime activity of Operation 20 can start any time after 12:45 pm (9:45 am + 3
hours = 12:45 pm) with respect to the Activities Finish Times Constraint.
Resource Break: Scenario 2: Case 2

Result:

Runtime Activity OP 20 Start Time >= (Runtime Activity OP 10 Start Time) + MTQ

6-54 Oracle Advanced Supply Chain Planning Implementation and User's Guide

In case 1, if the downstream activity cannot start after MTQ plus break time (for
example the activity start time has been firmed after MTQ but before MTQ plus
break time), then there is a potential for starvation at the downstream activity.
Resource Break: Scenario 2: Continuation of Case 2

This implies that the above constraint can be violated with respect to firm requirements.
Resource Break: Scenario 3

Consider:

Both the upstream and downstream activities have equal breaks at the same time
after the completion of MTQ

MTQ = 100 units = 3 hours

Break 2 = 15 minutes starting at 2:00 pm

Break 3 = 15 minutes starting at 2:00 pm

Runtime activity of Operation 10 starts at 9:45 am.

The downstream activity starts after MTQ with respect to the equal breaks.

Runtime activity of Operation 20 can start any time after 12:45 pm (9:45 am + 3
hours = 12:45 pm) with respect to the Activities Finish Times Constraint.

Supply Chain Plan Modeling 6-55

Resource Break: Scenario 3

Result:

Runtime Activity OP 20 Start Time >= (Runtime Activity OP 10 Start Time) + MTQ

This scenario is also valid if the downstream activity break is greater than the
upstream activity break.

Resource Break: Scenario 4

Consider:

Both the upstream and downstream activities have unequal breaks at the same time
after the completion of MTQ

MTQ = 100 units = 3 hours

Break 2 = 30 minutes starting at 2:00 pm

Break 3 = 15 minutes starting at 2:15 pm

Break 2 (upstream activity) > Break 3 (downstream activity)

Runtime activity of Operation 10 starts at 9:45 am.

Considering the larger break of the upstream activity, the downstream activity can
start any time after MTQ plus the difference of the breaks.

Runtime activity of Operation 20 can start any time after 1:00 p.m. [9:45 a.m. + (3
hours) + (30 min -15 min) = 1:00 p.m.] with respect to the Activities Finish Times
Constraint.

Result:

Runtime Activity OP 20 Start Time >= (Runtime Activity OP 10 Start Time) + MTQ +

6-56 Oracle Advanced Supply Chain Planning Implementation and User's Guide

(Break 2 - Break 3)

If the downstream activity cannot start after MTQ plus the difference of the breaks
(for example the activity start time has been firmed after MTQ but before MTQ plus
the difference of the breaks), then there is a potential for starvation at the
downstream activity.

Modeling Material Transfers

When raw materials are replenished by external suppliers, Oracle Advanced Supply
Chain Planning respects order quantity-limiting modifiers such as fixed order quantity,
issues multiple raw material replenishment orders for each long-running production
job, then staggers the due dates of the replenishment orders across the duration of the
job.
When raw materials are replenished by internal organizations, Oracle Advanced
Supply Chain Planning can model the replenishment as either of the following:

Continuous transfer- The production order in the destination organization is


permitted to start after a suitable time offset from the raw material production
order in the source organization.
The downstream process receives material in lot sizes of 1 from the upstream
process. The transfer starts on or after the completion of Minimum Transfer
Quantity at the upstream process.

Discrete incremental or non-continuous transfer - Multiple transfer orders that


respect quantity limitations imposed by order modifiers are created, and their due
dates are staggered across the duration of the production order in the destination
organization.
The downstream process receives material in discrete increments (more than 1 at a
time) from the upstream process.

When you use incremental planned orders, downstream supply can be split into
multiple planned orders. In this case, the planned order demand driving these planned
orders has a demand date of the later of the planned orders. By referring to the planned
order demand, it could appear that the planned order supply occurs after the start of a
scheduled activity. For example:

An assembly supply order calls for making quantity 30

An activity is scheduled 13-JAN 22:41:00 to 13-JAN 22:59:00

The planning engine creates incremental planned orders quantity 5 for 13-JAN
22:41:00 and quantity 25 for 13-JAN 22:44:00

The planned order demand becomes quantity 30 on 13-JAN 22:44:00

You can also model material transfers with respect to convergence and divergence of
supplies. In case of divergence, supply from one upstream process splits into two or

Supply Chain Plan Modeling 6-57

more downstream processes of the same item. In case of convergence, supplies from
two or more upstream processes of the same item are sent to (consumed by) one
downstream process.
You can adopt the following supply chain models for material transfer from suppliers
and internal organizations:

'To model continuous transfer inside one organization, page 6-58

'To model continuous transfer across organization, page 6-60

'To model non-continuous transfers inside one organization with incremental


supplies, page 6-62

'To model non-continuous transfers inside one organization with incremental


consumption, page 6-62

'To model non-continuous transfers across organizations with incremental supplies,


page 6-63

'To model non-continuous transfers across organizations with incremental


consumption, page 6-65

'To model non-continuous transfers across organizations with both incremental


supplies and incremental consumption, page 6-66

'To model non-continuous transfers between suppliers and internal organizations,


page 6-67

To model continuous transfer inside one organization


1.

Select the Manufacturing and Distribution Manager responsibility.

2.

Navigate to Bill of Materials > Routings > Routings.

3.

Define Routing.

4.

Define Routing Operations.

5.

Select the WIP tab.

6.

Specify Min Transfer Qty for the feeding operation.


The Minimum Transfer Quantity is applied between the last scheduled activity of
the upstream producing operation and the first scheduled activity of the
downstream consuming operation.
In regular routings the last operation of the routing is considered as the producing
operation. In case of network and complex routings, the upstream feeding
operation can be any one of the operations in the upstream routing.

6-58 Oracle Advanced Supply Chain Planning Implementation and User's Guide

In case of process manufacturing, you can define Min Transfer Qty in the Operation
Details Activities form.
7.

Navigate to Operation Resources > Scheduling tab.

8.

Set the Basis field to:

9.

1.

Item for value added activities (runtime).

2.

Lot for setup (preparation) and teardown (clean up) activities.

Set the Schedule field to:

Yes for value added activities (runtime)

Prior for setup activities (preparation)

Next for teardown activities (clean up)


Note: The planning engine models Minimum Transfer

Quantity only if both upstream and downstream operations


have at least one activity.

10. Navigate to Items > Organization Items > General Planning tab:
11. Set the following item order modifiers:

Maximum Order Quantity

Fixed Order Quantity

Fixed Days Supply

Example: Continuous transfer inside one organization

Consider:

Items A and X are produced in Organization 1.

Item A routing consists of 2 operations - OP 10 and OP 20 - and each operation


consists of 3 activities: Preparation, Runtime, and Clean Up.

Item X routing also consists of 2 operations - OP 10 and OP 20 - and each operation


consists of 3 activities: Preparation, Runtime, and Clean Up.

The Runtime activity of operation 20 can start after completion of MTQ at the
Runtime activity of operation 10.

Refer the figure below to view the continuous transfer modeling in Organization 1:

Supply Chain Plan Modeling 6-59

Continuous transfer inside one organization with MTQ

Result: The downstream process starts after a minimum quantity from the upstream
process has been completed. The material transfer is continuous after the Minimum
Transfer Quantity is completed.
To model continuous transfer across organization

This type of transfer is modeled for processes with continuous flow.


1.

Complete from Step 1-9 listed in the section 'To model continuous transfer inside
one organization, page 6-58.

2.

Navigate to Item > Organization Items > MPS/MRP Planning tab.

3.

Set the Continuous Inter-Org Transfers item attribute to Yes.


Alternatively, you can also set the profile option MSO: Continuous transfer across
organizations to Yes in the Personal Profile Values form.

4.

Navigate to Items > Organization Items > General Planning tab:

5.

Set the following item order modifiers:

Maximum Order Quantity

Fixed Order Quantity

Fixed Days Supply

6-60 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Example: Continuous transfer across organizations

Consider:

Items A is produced in Organization 1.

Item A routing consists of 2 operations - OP 10 and OP 20 - and each operation


consists of 3 activities: Preparation, Runtime, and Clean Up.

The Runtime activity of operation 20 can start after completion of MTQ at the
Runtime activity of operation 10.

Item X is produced in Organization 2.

Item X routing consists of 2 operations - OP 10 and OP 20 - and each operation


consists of 3 activities: Preparation, Runtime, and Clean Up.

The Runtime activity of operation 20 can start after completion of Minimum


Transfer Quantity at the Runtime activity of operation 10.

Refer the figure below to view the continuous transfer modeling between Organization
1 and Organization 2:
Continuous transfer across organizations

Result:

Downstream operation of the routing in Organization 2 starts after completion of


Minimum Transfer Quantity at the upstream operation of the routing in
Organization 1.

Supply Chain Plan Modeling 6-61

The planning engine adds the in-transit time between organizations and the item
postprocessing lead-time to the specified Minimum Transfer Quantity to trigger the
start of the downstream process.

To model non-continuous transfers inside one organization with incremental supplies


1.

Navigate to Item > Organization Items > MPS/MRP Planning tab.

2.

Set the Divergence Pattern item attribute to Series.


Alternatively, you can set the profile option MSO: Divergent Supply Feeding
Pattern for Intra-Org Sourced orders to Series in the Personal Profile Values form.

3.

Navigate to Items > Organization Items > General Planning tab:

4.

Set the following item order modifiers:

Maximum Order Quantity

Fixed Order Quantity

Fixed Days Supply

Example: Non-continuous transfers inside one organization with incremental supplies

Refer the following figure to understand how Oracle Advanced Supply Chain Planning
allows you to model incremental transfer of supplies within an organization. The
downstream process is incrementally fed with the supply segments of the upstream
process.
Non-continuous transfers inside one organization with incremental supplies

Result: Order 1 of Item B can start after the completion of the first supply segment of
Item A.
To model non-continuous transfers inside one organization with incremental consumption
1.

Navigate to Item > Organization Items > MPS/MRP Planning tab.

2.

Set the Convergence Pattern item attribute to Series.

6-62 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Alternatively, you can set the profile option MSO: Convergent Supplies
Consumption Pattern for Intra-Org Sourced orders to Series in the Personal Profile
Values form
3.

Navigate to Items > Organization Items > General Planning tab:

4.

Set the following item order modifiers:

Maximum Order Quantity

Fixed Order Quantity

Fixed Days Supply

Example: Non-continuous transfers inside one organization with incremental consumption

Refer the following figure to understand how Oracle Advanced Supply Chain Planning
allows you to model incremental consumption of supplies within an organization. The
downstream process incrementally consumes supply orders of the upstream process.
Non-continuous transfers inside one organization with incremental consumption

Result: The supply orders of Item A are consumed in two increments by the
downstream process of Item B. In this case, the overlap between the upstream process
and the downstream process reduces the cycle time.
To model non-continuous transfers across organizations with incremental supplies
1.

Navigate to Item > Organization Items > MPS/MRP Planning tab.

2.

Set the Divergence Pattern item attribute to Series.


Alternatively, you can set the profile option MSO: Divergent Supply Feeding
Pattern for Inter-Org and Supplier Sourced orders to Series in the Personal Profile
Values form.

3.

Navigate to Items > Organization Items > General Planning tab:

Supply Chain Plan Modeling 6-63

4.

Set the following item order modifiers:

Maximum Order Quantity

Fixed Order Quantity

Fixed Days Supply

Non-continuous transfers with incremental supplies in case of within an organization as


well across organizations use the same item attribute:

Set the Divergence Pattern item attribute to Series

However, non-continuous transfers with incremental supplies in case of within an


organization use the profiles options:

MSO: Divergent Supply Feeding Pattern for Intra-Org Sourced orders to Series

Whereas, non-continuous transfers with incremental supplies in case of across


organizations use the profiles options:

MSO: Divergent Supply Feeding Pattern for Inter-Org and Supplier Sourced orders
to Series

Example: Non-continuous transfers across organizations with incremental supplies

Refer the following figure to understand how Oracle Advanced Supply Chain Planning
allows you to model incremental transfer of supplies between organizations. The
downstream process is incrementally fed with the supply segments of the upstream
process.
Non-continuous transfers across organizations with incremental supplies

Results:

Transfer Order 1 and Transfer Order 2 of Item A can start after the completion of

6-64 Oracle Advanced Supply Chain Planning Implementation and User's Guide

the corresponding supply segments of Item A at organization 1.

Order 1 and Order 2 of Item B can start after the arrival of shipments of Item A
supply segments (transfer orders) at organization 2. In other words, the production
process for Item B Order 1 can start earlier when compared to non-incremental case.

The two supply segments are generated based on the two transfer orders.

To model non-continuous transfers across organizations with incremental consumption


1.

Navigate to Item > Organization Items > MPS/MRP Planning tab.

2.

Set the Convergence Pattern item attribute to Series.


Alternatively, you can set the profile option MSO: Convergent Supplies
Consumption Pattern for Inter-Org and Supplier Sourced orders to Series in the
Personal Profile Values form.

3.

Navigate to Items > Organization Items > General Planning tab:

4.

Set the following item order modifiers:

Maximum Order Quantity

Fixed Order Quantity

Fixed Days Supply

Example: Non-continuous transfers across organizations with incremental consumption

Refer the following figure to understand how Oracle Advanced Supply Chain Planning
allows you to model incremental consumption of supplies between organizations. The
downstream process incrementally consumes the supply orders of the upstream
process.

Supply Chain Plan Modeling 6-65

Non-continuous transfers across organizations with incremental consumption

Result: The transfer orders of Item A are consumed in two increments by the
downstream process of Item B. In this case, the overlap between the transfer orders and
the downstream process reduces the cycle time.
To model non-continuous transfers across organizations with both incremental supplies
and incremental consumption
1.

Navigate to Item > Organization Items > MPS/MRP Planning tab.

2.

Set the Divergence Pattern item attribute to Series.


Alternatively, you can set the profile option MSO: Divergent Supply Feeding
Pattern for Inter-Org and Supplier Sourced orders to Series in the Personal Profile
Values form.

3.

Set the Convergence Pattern item attribute to Series.


Alternatively, you can set the profile option MSO: Convergent Supplies
Consumption Pattern for Inter-Org and Supplier Sourced orders to Series in the
Personal Profile Values form.

4.

Navigate to Items > Organization Items > General Planning tab:

5.

Set the following item order modifiers:

Maximum Order Quantity

Fixed Order Quantity

Fixed Days Supply

Example: Non-continuous transfers across organizations with both incremental supplies


and incremental consumption

Refer the following figure to understand how Oracle Advanced Supply Chain Planning
allows you to model incremental supplies and incremental consumption of supplies

6-66 Oracle Advanced Supply Chain Planning Implementation and User's Guide

between organizations.
Non-continuous transfers across organizations with incremental supplies and incremental
consumption

Result:

The supply orders of Item A are consumed in two increments by the downstream
process of Item B.

The overlap between the upstream process and the downstream process reduces
the cycle time.

Transfer Order 1 and Transfer Order 2 of Item A can start after the completion of
the corresponding supply segments of Item A at Organization 1.

The transfer orders of Item A are consumed in two increments by the downstream
process of Item B. In this case, the overlap between the transfer orders and the
downstream process reduces the cycle time.

To model non-continuous transfers between suppliers and internal organizations


1.

Navigate to Items > Organization Items > General Planning tab.

2.

Set the item order modifiers in the Organization Item form

3.

Set the Convergence Pattern item attribute to Series.


Alternatively, you can set the profile option MSO: Convergent Supplies
Consumption Pattern for Inter-Org and Supplier Sourced orders to Series in the
Personal Profile Values form.

Example: Non-continuous transfers between suppliers and internal organizations

Refer the following figure to understand Oracle Advanced Supply Chain Planning
allows you to model incremental consumption of supplies (Convergent Supplies
Consumption Pattern) between suppliers and internal organizations. The downstream

Supply Chain Plan Modeling 6-67

process incrementally consumes supply orders of the upstream process.


Incremental supplies do not always start at the start of the downstream operation and
after that. These can also start before the start of the downstream operation.
Non-continuous transfers between suppliers and internal organizations

Result:

The supply orders of Item A are consumed in two increments by the downstream
process of Item B.

The overlap between the supply orders and the downstream process reduces the
cycle time.

Alternate and Simultaneous Resources


This section discusses the business benefits from setting up alternate and simultaneous
resources and discusses how to:

Set up alternate resources.

Set up simultaneous resources.

Business Benefits to Setting up Alternate and Simultaneous Resources

You can schedule two or more resources (simultaneous resources) to be used at the
same time within the job operation. For example: you can schedule a person
resource operating a machine resource.

You can define resource groups within the operation. This lets you give your
primary resource a group number. This group can then be replaced by other

6-68 Oracle Advanced Supply Chain Planning Implementation and User's Guide

resources. For example: a group of lathes can be replaced by a group of computer


numerical control (CNC) machines.

You have the ability to define substitute resources for each primary resource group
defined. This enables you to specify resource sequences that can replace the
primary resource group. For example: a group of lathes can be replaced by a group
of CNC machines.

You can assign a priority to the substitute resource groups, and specify the
circumstances the substitute groups are to be considered. For example: you can
assign a less expensive resources as priority 1, and a more expensive resources as
priority 2. This means that resources with priority 1 (less expensive) will be used
first.

You have control over the relative end times of principal and simultaneous
resources. Principal and simultaneous resources can start and end at the same time.
Or, principal and simultaneous resources can start and the same time and end at
different times, which avoids over consumption of capacity and improves resource
utilization.

A simultaneous resource is available as soon as processing is complete. If the


simultaneous resource finishes early, it can be reassigned to other activities.

You can control the scheduling of simultaneous resources across breaks, which
avoids cases where the principal resource completes before the simultaneous
resource.

You can improve scheduling accuracy and quality because you can model your
requirements precisely, which minimizes manual intervention and reduces cycle
times.

To set up alternate resources


1.

From the Navigator, choose Bills of Materials > Routings > Routings.
The Routings window appears.

2.

From the menu bar, select View > Find.


The Find Routings window appears.

3.

Find your routing, by entering search criteria and selecting the Find button.
The Routings window appears with your routing.

4.

From the Main tab, select the operation sequence with which you want to set up
and select the Operation Resources button.
The Operation Resources window appears with the first resource already entered.

Supply Chain Plan Modeling 6-69

This resource is considered as a primary resource.


5.

Select the Scheduling tab.

6.

Enter the Substitute Group Number.


If you have a machine and a labor resource modeled as primary and simultaneous
resources, enter the same substitute group number for both of them. This indicates
that when replacing them with alternate resources, they are both replaces as a
group.
Select the Principal Flag for the resource or one of the resources if there are multiple
present in the primary group.

7.

Select the Alternate button.


The Operation Alternate Resources window appears.

8.

Enter alternate resources and choose Replacement Group.


Replacement Group number establishes relative priority. Enter a value of 1 or
higher. If you have multiple alternates, enter them as multiple rows with
appropriate Replacement Group numbers to indicate priorities.
You can specify multiple resource sequences with the same replacement group
number. This indicates that a set of primary resources are replaced by a set of
alternate resources with the resource sequence number, and schedule sequence
number, within each replacement group, indicating the order or simultaneity of
scheduling within that replacement group.

9.

Check the Principal Flag for your alternate resource as appropriate.

To set up simultaneous resources


1.

From the Navigator, choose Bill of Materials > Routings > Routings. The Routings
window appears.

2.

From the menu bar, select View > Find. The Find Routings window appears.

3.

Find your routing by entering search criteria and selecting the Find button. the
Routings window appears with your routing.

4.

From the Main tab, select the operation sequence within which you want to set up
and select the Operation Resources button. the Operation Resources window
appears with the first resource already entered. This resource is considered a
primary resource.

5.

Select the Scheduling tab.

6.

On the Operation Resources - Scheduling page, enter simultaneous resources in the

6-70 Oracle Advanced Supply Chain Planning Implementation and User's Guide

rows below the initial resource.


7.

In the Schedule Seq. (schedule sequence) field, enter the same number for both
principal and simultaneous resources.
This indicates to planning that the resources are simultaneous resources.

8.

Select the Principal Flag check box to indicate that one of the resources is the
principal resource.

Multiresource Scheduling
For some types of manufacturing operations, the duration can be shortened by applying
greater numbers of processing resources. For example, the duration of a visual
inspection operation can be approximately halved by increasing the number of
inspectors from one to two. For these types of divisible manufacturing operations, it is
important to accurately plan for the shrinking of the operation duration as greater
numbers of processing resources are deployed. It is also important to be able to
designate certain operations as divisible and others as indivisible (one resource per
operation). The multiresource scheduling feature of Oracle ASCP accomplishes these
aims.
Using Multiresource Scheduling
Shown below are examples of how this feature can be used in various manufacturing
scenarios.
Note: In the following scenarios, the notation Res 1, Res 2, etc., refers to

multiple identical units of a single resource defined in Oracle Bills of


Material, not to multiple distinct resources.

Scenario 1
In this scenario, multiple resource units work together on an operation (divisible).
A manufacturing house is assembling telephone handsets. The handset assembly job
consists of one assembly operation that takes one hour. The manufacturing house has
one resource called RES. The resource RES has 4 resource units which are 4 assemblers
(Res 1, Res 2, Res 3, Res 4). Please note that within ASCP, a resource can be either a
single or a multiple resource unit of the same type.
The job parameters are:

Job: Handset assembly

Job Qty: 6

Resource RES units: Res 1, Res 2, Res 3, Res 4

Supply Chain Plan Modeling 6-71

Usage rate: 1 hour per operation

The following figure shows how the resource unit allocation should be done.
Scenario 1

Total processing time for the Job = 1.5 hours (when multiple resources can work
together on a job)
Scenario 2
This scenario shows a single unit per operation (indivisible).
In printed circuit board assembly, one resource unit is required to finish the entire
operation. This is because the item is so small, only one person can handle it. Sometimes
even from the process perspective it is not possible to use two units on one job at one
time. After soldering, cleaning is done by a machine in which the board goes inside the
cleaning machine. In this case, two cleaners cannot work together on a single board.
The job parameters are:

Job: PCB assembly

Job Qty: 6

Resource RES units: Res 1, Res 2, Res 3, Res 4

Usage rate: 1 hour per operation

The following figure shows how resource unit allocation should be performed in this
situation.

6-72 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Note: In the following figure, Oracle ASCP assumes that during the

second hour, Res 3 and Res 4 remain consumed for the purpose of
calculating resource utilization, and are not available for any other job.
To overcome this approximation, you can define Res 1, Res 2, Res 3,
and Res 4 as individual resources (instead of multiple units of the same
resource).

Scenario 2

To assign resource units on a one-to-one basis


You select a rounding control attribute in the item master. When the Round Order
Quantities flag is checked, it means only one resource unit can work on one assembly at
a time.
1.

From the Manufacturing and Distribution manager responsibility

2.

Select Inventory > Items > Master Items.

3.

Use the scroll arrow so that the MPS/MRP Planning tab appears.

4.

Check or uncheck Round Order Quantities.


Following are the few examples of behavior when rounding control attribute is
checked.

Example 1

The job parameters are:

Job quantity: 4

Supply Chain Plan Modeling 6-73

Number of assigned resource units: 5

Job duration: 1 hour

Here, four resource units are assigned 4 jobs and the fifth resource unit is idle. The job
takes one hour to complete.
Example 2

The job parameters are:

Job quantity: 4

Number of assigned resource units: 3

Job duration: 2 hours

Here, all 3 resource units are occupied for first two hours (job duration). For the next
two hours, only one resource unit is occupied. The job takes four hours to complete.
Example 3

The job parameters are:

Job quantity: 8

Number of assigned resource units: 3

Job duration: 1 hour

Here, all 3 resource units are occupied for first two hours. For the next hour, two
resource units are occupied. The job takes 3 hours to complete.
The following table also explains Example 3.
Example 3

6-74 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Note: In ASCP, the number of resource units per operation/activity is

controlled by the Assigned Units field in the Routing form.


Example 4

Since Oracle ASCP treats the capacity of multiple units of a single resource as a large
bucket (instead of as independent buckets for each resource unit), certain detailed
scheduling decisions will be approximate and may not be locally optimal. For example,
in the situation below:
The job parameters are:

Assigned units: 2

Job 1 quantity: 2

Job 2 quantity: 4

Job duration: 1 hour

Max/available resource units: 3

In the figure below, the table to the left shows what happens when Job 2 is scheduled
first and the table to the right shows what happens when Job 1 is scheduled first. Both
of the outcomes shown in the figure below are possible, depending on the order in
which the jobs are assigned to the resource units.
Example 4

Lead-time and the Planning Time Fence


Lead-times are portions of the span of time from recognizing the need for an order to
receiving the goods to inventory.
The planning time fence defines a time period within which the planning engine may
not create planned orders. Use planning time fence control for schedule stability during
the initial periods of a plan.

Supply Chain Plan Modeling 6-75

The more realistic that your lead-times are, the more accurate the plan matches what
will actually occur during execution. Use planning time fence control for schedule
stability during the initial periods of a plan.

Lead-time
Lead-time Introduction
Lead-times are portions of the span of time from recognizing the need for an order to
receiving the goods to inventory.
This topic reviews the lead-times that Oracle Advanced Supply Chain Planning uses to
plan and schedule. It also explains concurrent processes, profile options, plan options,
and planning parameters that affect lead-time calculations.
Setting Lead-times
Set lead-time values for the planning engine to use in the following source system
forms:

Oracle Inventory > Organization items form > Item attributes > Lead-time tabbed
region

Oracle Purchasing > Approved Supplier List form

The planning engine does not use subinventory lead-times from Oracle Inventory.
These values are for the Oracle Inventory Min-Max planning process.
Lead-time Item Attributes
This topic describes the lead-time item attributes. You define them:

For each organization and not for the master organization

In work days from the manufacturing calendar

For more information, see Oracle Inventory User's Guide.


Lead-time Item Attributes Definition
You can enter the following lead-time item attributes:

Preprocessing: The time required to place a purchase order or create a discrete job
or schedule. This is also known as the paperwork or planning time.

Fixed: The time required to complete the tasks to make an assembly that are
independent of order quantity, for example, setup, fixed run time, or teardown
times.

Variable: The time required to complete the tasks to make an assembly that depend
on order quantity, for example, run time. Oracle Bills of Material concurrent

6-76 Oracle Advanced Supply Chain Planning Implementation and User's Guide

processes calculate this time.

Lead Time Lot Size: The typical quantity of the item that you buy, make or transfer.
The default value is item attribute Standard Lot Size (set by Oracle Cost
Management).
Oracle Bills of Material concurrent process Calculate Manufacturing Lead Time
uses this value to compute Processing.

Processing: The time required for a supplier or your transfer from facility to deliver
an item to your receiving dock or for you to manufacture an item. For make items,
this is also known as manufacturing lead-time. For buy and transfer items, it
includes in-transit time to your facility.
For transfer items, the planning engine only takes this lead time into account if the
item is not planned at your source organization, If the item is planned at the source
organization, the planning engine uses the lead times from the source organization.

Postprocessing: The time required to receive a buy or transfer item from the
receiving dock to inventory.

Cumulative Manufacturing: For make items, the time required to make the item if
you have all of the buy items in inventory and have to make all subassemblies and
the item itself.

Cumulative Total: For make items, the time required to make the item if you have
to purchase all of the buy items, make all subassemblies, and make the item itself.

Lead-times and Order Dates


The lead-times define dates that are associated with planned orders and scheduled
receipts for these items:

Order date: The beginning of Preprocessing the date you should begin the
processing to release the order.

Start date: The end of Preprocessing and beginning of Processing; the date you,
your supplier, or your ship from facility should begin work on the order.

Dock date: For buy and transfer orders, the end of Processing and the beginning of
Postprocessing; the date that the material should be on your receiving dock.
For make orders, dock date is the same as due date.

Due date: For buy and transfer orders, the end of Postprocessing and for make
orders, the end of Processing; the date that the material should be in your
inventory.

Supply Chain Plan Modeling 6-77

Lead-time Item Attributes and Lead Time Calculation Concurrent Processes


If you run the following Oracle Bills of Material concurrent processes, they can update
lead-time values that you may have manually set:

Calculate Manufacturing Lead Time

Calculate Cumulative Lead Time

Rollup Cumulative Lead Time

These concurrent processes update the following lead-time item attribute fields:

Fixed: Oracle Bills of Material concurrent process Calculate Manufacturing Lead


Time calculates this time and update your manual entry for make items. It sums the
values in field Usage for lot-based, scheduled resources.

Variable: Oracle Bills of Material concurrent process Calculate Manufacturing Lead


Times calculates this time and update your manual entry for make items. It sums
the values in field Usage for item-based, scheduled resources.

Processing: The Oracle Bills of Material lead-time concurrent process Calculate


Manufacturing Lead Time calculates this time and replaces your manual entry for
make items. It uses calculation Fixed + (Variable * Lead Time Lot Size); if Lead Time
Lot Size does not have a value, it uses 1.

Cumulative Manufacturing: The Oracle Bills of Material lead-time concurrent


processes Calculate Cumulative Lead Time and Rollup Cumulative Lead Time
calculates this time and replace your manual entry. For an assembly, they take each
component's cumulative lead-time and subtract its operation lead-time offset in the
assembly's routing. Then, they take the manufacturing lead-time of the assembly
and add the largest adjusted cumulative manufacturing lead-time of its
components.

Cumulative Total: The Oracle Bills of Material lead-time concurrent processes


Calculate Cumulative Lead Time and Rollup Cumulative Lead Time calculate this
time and replace your manual entry. For an assembly, they take each component's
cumulative lead-time and subtract its operation lead-time offset in the assembly's
routing. Then, they take the manufacturing lead-time of the assembly, add the
largest adjusted cumulative manufacturing lead-time of its components, and add
the longest buy part lead-time of its components.

Decimal lead-time quantities denote times less then one day and are the result of the
lead-time divided by 24 hours.
For more information, see Oracle Bills of Material User's Guide.
Safety Lead Time
Safety lead-time is a lead-time that you add to the normal lead-time of make and buy

6-78 Oracle Advanced Supply Chain Planning Implementation and User's Guide

items. You use it to instruct the planning engine to schedule supplies in advance of the
demand due dates that peg to them for the purposes of:

Having an inventory buffer to protecting against fluctuations in lead-time, demand


(for example, forecast error), and supply (for example, variable supplier lead times
and irregular operation yields)

Providing a time buffer to recover from fluctuations by taking longer to


manufacture the original units or by manufacturing more units either to handle
increased demand or to replace unsuitable parts from the original supply run

Safety lead-time is sometimes referred to as protection time or safety time


You can also complete supplies earlier than the demands that peg to them using
transient safety stock levels. See Safety Stock, page 6-133. Use safety stock lead-time
instead of transient safety stock if you want to have:

Lower average inventory level: Safety lead-time creates less excess supply because
it creates safety stock from supplies pegged to actual demands rather than to
additional safety stock level demands

Less late-satisfied demands: There are no supplies pegged to additional safety stock
level demands that compete against actual demands for manufacturing and
supplier capacity

Safety stock lead-time is:

Used in constraint-based planning and is not available for unconstrained planning

A soft constraint. If hard constraints prevent moving the supply due date to honor
the safety lead-time, the planning engine will not honor the safety lead-time

To set safety lead time:

Set profile option MSO: Use Safety Lead Time to Yes

For each item-organization, set item attribute Safety Stock Method to MRP Planned
% then, in item attribute Safety Stock Percent, enter safety lead-time in days.

When the planning engine schedules a supply subject to safety lead-time, it:

Creates planned orders based on demands

Pegs demands to these supplies and uses them to cover transient safety stock
requirements

Ignores safety lead-time in forward scheduling so as to meet demand due date

Inflates the lead-time by the safety lead-time in backward scheduling to plan for
receipt to stock.

Supply Chain Plan Modeling 6-79

This example shows how to analyze plan information for items subject to safety
lead-time:

In the diagram, SS means safety stock and PAB means projected available balance.

Profile option MSO: Use Safety Lead Time = Yes

Item attribute Safety Stock Method = MRP Planned %

Item attribute Safety Stock Bucket Days = 5

Item attribute Safety Stock Percent = 200% = 2 days

The planning engine ignored transient safety stock, pegged supplies to actual
demands, and scheduled supplies two days earlier than the demand due dates of
the demands that peg to them.

Planned orders on day 4 are for quantities 400, 400, and 200.

The first planned order of quantity 400 on day 4 is against the transient safety stock
of quantity 400 on day 1.

The second planned order of quantity 400 is against the increase in the transient
safety stock to quantity 800 on day 3.

A third planned order of quantity 400 is against the increase in the transient safety
stock to quantity 1200 on day 5. The planning engine splits the planned order of
quantity 400 into two planned orders of quantity 200 (according to profile option
MSO: Demand Size Tolerance Before Splitting Planned Orders). The demand on
day 6 pegs to one planned order of quantity 200; the demand on day 8 pegs to the
other planned order of quantity 200.

This example shows the plan information for the same demand position but using
non-transient/transient safety stock planning. In the diagram, SS means safety stock and
PAB means projected available balance.

6-80 Oracle Advanced Supply Chain Planning Implementation and User's Guide

If you use safety lead-time:

You might accumulate too much material too early. However, resource constraints
reduce the possibility. By using safety lead-time planning, the risk of accumulation
should be lower than by using non-transient/transient safety stock planning.

The planning engine might suggest that you delay lower priority demands in order
to meet safety lead-time

Lead-time Item Attribute Notes


You can also view Preprocessing, Processing, Postprocessing, Fixed, and Variable in the
Collections Workbench Items window and the Planner Workbench Items window.
The planning engine does not use Cumulative Manufacturing and Cumulative Total
values. You may see them in lists of values when you are entering lead-times, for
example, item attribute Planning Time Fence.
Total lead-time is not an item attribute. The planning engine calculates it in
unconstrained plans to determine an order's Order Date. It:

Begins with the order's Due Date

Calculates total lead-time for the order as item Fixed + (Variable * Order quantity)

Adds Preprocessing to calculate the order's Order Date

The Calculate Manufacturing Lead-time concurrent process uses the same general
calculation for Processing as the planning engine uses for Total Lead-time. The
Calculate Manufacturing Lead-time concurrent process uses item attribute Lead-time
Lot Size to calculate item attribute Processing. The planning engine uses actual order
quantity to calculate the processing time for a specific planned order or scheduled
receipt.
This diagram shows the relative use of Total Lead-time, Cumulative Manufacturing,
and Cumulative Total.

Supply Chain Plan Modeling 6-81

Calculations of Cumulative Lead-time Attributes

Calculated Supply Dates


For all plan types, the planning engine schedules planned orders and scheduled
receipts based on Demand Due Date of the demand that the supply is pegged to. It
calculates these dates:

Need By Date: The earliest demand due date of all demands pegged to a supply.

Suggested Due Date: The date by which the supply is available for use by its
demand. In an Unconstrained or Constrained - Enforce demand due dates plan this
is the same as Need By Date. In a Constrained - Enforce capacity constraints plan
this is the scheduled availability date of the supply.

Suggested Dock Date: For buy or transfer orders, the date the order arrives on your
receiving dock.

Suggested Ship Date: For transfer orders, the date of departure from the source
organization of the last transport used for the transfer.

Suggested Start Date: The date that you, your supplier, or your ship from facility
should begin work on the order

6-82 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Suggested Order Date: The date by which you need to place the order. For a
scheduled receipt, this field displays the date the date that it was created.

Old Due Date, Old Dock Date, and Original Need By Date are the original dates from
the source system for scheduled receipts.
You can view these dates in the Planner Workbench from among the Supply/Demand,
Supply, and Demand windows.
Calculating Planned Order Demand Due Date
Oracle Advanced Supply Chain Planning takes into account the actual requirement date
and the lead-times for calculating the planned order demand due dates. This provides
more accurate lead-time offsets in aggregate planning time buckets.
The planning engine allows you to plan at aggregate time bucket levels like periods and
weeks. It provides you easy identification of aggregate supply/demand mismatches and
helps you make strategic decisions related to equipment and labor acquisition, sourcing
etc. without generating needless details.
The planning engine's Memory Based Planner calculates the planned order demand due
dates for dependent demands based on the actual requirement date with respect to
lead-time. It saves the calculated requirement date based on the lead-time value for
subsequent calculation.
The planning engine aligns all dates to the ends of time buckets. You can get more
accurate dates by first performing dependent demand explosion followed by alignment.
Example
Consider an organization with an assembly A, which has components B and C.

Supply Chain Plan Modeling 6-83

Assembly

The quantity per assembly for components B and C is 1.


The lead-time for assembly A = 4
The lead-time for sub-assembly B = 3
The lead-time for component C = 4
The organization follows a weekly planning bucket and working days are Monday
through Friday.
An order quantity of 1 is placed for item A on Friday February 28.
The planning engine generates the following planned order demands:

6-84 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Planned Order Demand Due Date Calculation

Explanation:

Calculated requirement date for B


= Demand Due Date for A - LT
= February 28 - 4 days
= February 24 (Monday)

Demand Due Date for B


= Calculated requirement date for B after bucketing into planning bucket
= February 28 (weekly demands are bucketed into Friday)

Calculated requirement date for C


= Calculated requirement for B - LT
= February 24 - 4 days
= February 18 (Monday)

Demand Due Date for C


= Calculated requirement date for C after bucketing into planning bucket
= February 21 (weekly demands are bucketed into Friday)

Date Calculations for Manufactured Supplies


The planning engine uses work days from the manufacturing calendar to calculate
dates for manufactured supplies, unless otherwise indicated.
Need By Date: The date that the material should ship or be in inventory for a
next-higher level assembly. The earliest demand due date that the supply is pegged to.
Suggested Due Date: In an Unconstrained or Constrained - Enforce demand due dates
plan this is the same as Need By Date. In a Constrained - Enforce capacity constraints

Supply Chain Plan Modeling 6-85

plan this is the scheduled availability date of the supply. If the supply is constrained,
the planning engine forward schedules from the constraint.
Suggested Dock Date: Demand Due Date. Dock Date is the day by which all shop floor
operations are complete. Manufactured supplies do not have a Postprocessing
lead-time.
Suggested Ship Date: Blank
Suggested Start Date: Suggested Due Date - Production duration. The day that you
should begin shop floor operations.
lead-time offsetting begins only on a workday of the workday calendar. For example:

The workday calendar shows the week of 15 January as 5 workdays (Monday 15


January to Friday 19 January) followed by 2 non-workdays (Saturday 20 January to
Sunday 21 January).

The planning engine creates a planned order against item A for quantity 45 with
suggested ship date 20 January. Processing lead-time for item A is 5 days.

Since 20 January is a non-workday, the planning engine moves to 19 January to


begin lead-time offsetting and calculates Suggested Start Date 12 January.
Sunday 21 January (non-workday)
Monday 20 January (non-workday) > Suggested Ship Date
Friday 19 January > Beginning of lead-time offsetting
Thursday 18 January > -1
Wednesday 17 January > -2
Tuesday 16 January > -3
Monday 15-January > -4
Sunday 14 January (non-workday)
Saturday 13 January (non-workday)
Friday 12 January > -5 and Suggested Start Date
Thursday 11 January

Production Duration:

Unconstrained plans: Fixed + (Variable * Order quantity)

Constrained plans: Calculated resource and material duration. If the item does not
have a routing, the planning engine uses the unconstrained calculation.

Suggested Order Date: Planned order Start Date - Preprocessing. The date on which you
should place the order. For a scheduled receipt, this field displays the date the date that
it was created.

6-86 Oracle Advanced Supply Chain Planning Implementation and User's Guide

This diagram shows dates calculated for manufacturing supplies.


Dates Calculated for Manufacturing Supplies

Date Calculations for Manufactured Supply Components


The planning engine calculates the component due dates of a manufacturing supply
order according to your setting of the plan option Material Scheduling Method.
For value Order Start Date, the component due date is the supply Start Date.
For value Operation Start Date:

Unconstrained plans: The planning engine determines the operation that uses the
component. It begins with the supply Start Date and increases it by lead-time % of
that operation.

Constrained plans: Operation Start Date for the operation which uses it

Purchased Supply Lead-times and Approved Supplier Lists


If the item of the purchased supply has an Approved Supplier List, the planning engine:

Uses its Processing Lead-time value instead of the item attribute Processing
lead-time

Adjusts Dock Date to conform to its Delivery Calendar value

You can view Approved Supplier List planning attributes in the Collections Workbench
and the Planner Workbench, Items window, Sources tabbed region, and select Supplier
Capacity.
Date Calculations for Purchased Supplies
The planning engine uses work days from the receiving organization calendar to
calculate dates for purchased supplies, unless otherwise indicated.
Need by Date: Date that the material is required to satisfy demand.
Suggested Due Date:

Unconstrained plans: Need by Date

Constrained plans: The available date of the supply by forward scheduling

Suggested Dock Date:

Supply Chain Plan Modeling 6-87

Unconstrained plans: Due Date - Postprocessing

Constrained plans: The latest delivery day for which the capacity is available and
the material is needed

If the purchased supply item has an Approved Supplier List delivery calendar: The
planning engine verifies that the Suggested Dock Date is a work day on the delivery
calendar. If it is not, the planning engine changes Suggested Due Date to the next
earliest working day of the delivery calendar.

Suggested Ship Date: Dock Date - Production duration


Production Duration:

If the purchased supply item has an Approved Supplier List Supplier Processing
lead-time: Approved Supplier List Supplier Processing lead-time

If the purchased supply item does not have an Approved Supplier List Supplier
Processing lead-time: Item attribute Processing

Suggested Start Date: Ship Date


Suggested Order Date: Start Date - Preprocessing. For a scheduled receipt, this field
displays the date the date that it was created. In Collections Workbench, purchase order
create date. The planning engine calculates this date using the organization
manufacturing calendar.
This diagram shows the calculations for purchased supplies.
Calculated Dates for Purchased Supplies

Date Calculations for Transfer Supplies


The planning engine uses work days from the receiving organization calendar and
shipping organization calendar to calculate dates for transfer supplies.
Need By Date (receiving organization calendar): Date material is required to satisfy
demand.
Demand Due Date (receiving organization calendar):

Unconstrained plans: Need By Date

Constrained plans: Forward scheduling from the constraint.

Suggested Dock Date (receiving organization calendar): Due Date - Postprocessing

6-88 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Suggested Ship Date (shipping organization calendar):

Unconstrained plans: Dock Date - Intransit Time

Constrained plans: Dock Date - Intransit Time, considering constrained


transportation duration. The planning engine considers transportation constraint
maximum transfer quantity per day
Intransit Time is calendar days.

Suggested Start Date (shipping organization calendar):

Unconstrained plans: Ship Date - Processing

Constrained plans: Ship Date. The planning engine does not consider a build time
because the supply may be on-hand.

Suggested Order Date (receiving organization calendar):

Unconstrained plans: Planned order Start Date - Preprocessing

Constrained plans: Ship date in the receiving organization, if the shipping


organization is a planned organization. The constrained plan uses material and
resource constraints in the shipping organization.

For a scheduled receipt, this field displays the date the date that it was created.
This diagram shows calculated dates for transfer supplies in an unconstrained plan. The
planning engine calculates production duration differently for the source organization
and the destination organizations; therefore, the dates in your plan may not line up as
accurately as they appear in this diagram. If material is scheduled inside of these
lead-times, planners can determine what action to take on the compression messages.
Calculated Dates for Transfer Supplies, Unconstrained Plan

This diagram shows that, in constrained plans, Need By Date and Demand Due Date in
the shipping organization should be the same as planned order Ship Date in the
shipping organization.

Supply Chain Plan Modeling 6-89

Calculated Dates for Transfer Supplies, Constrained Plan

Planning Time Fence Control


Planning Time Fence Control Introduction
The planning time fence defines a time period within which the planning engine may
not create planned orders. Use planning time fence control for schedule stability during
the initial periods of a plan
Setting Planning Time Fence
Specify a planning time fence time for an item in an organization using the item
attributes Planning Time Fence and Planning Time Fence Days.
To enable planning time fence control in a plan, select plan option Planning Time Fence
Control.
The planning engine calculates Planning Time Fence Date for each item in each
organization as Plan Run Date + item attributes Planning Time Fence and Planning
Time Fence Days, considering working days in the organization manufacturing
calendar.
You can also instruct the planning engine to create a natural time fence when it first
finds a firm scheduled receipt for an item. See Related Profile Options in this topic. If
the natural time fence is later than Planning Time Fence Date, the planning engine
changes Planning Time Fence Date to the date of the natural time fence.
You can view item attribute Planning Time Fence Days and Planning Time Fence Date
on the Planner Workbench Items window. They may be hidden fields.
You can instruct the planning engine whether to remove firm planned orders from the
last plan run. Use plan option Overwrite and select one of the values:

None: Do not remove any firm planned orders

All: Remove all firm planned orders

6-90 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Outside Planning Time Fence: Do not remove firm planned orders due earlier than
Planning Time Fence Date and remove firm planned orders due later then Planning
Time Fence Date

Planning Time Fence Date and Plan Type


The planning engine uses Planning Time Fence Date as follows:

In unconstrained plans, it does not set any planned order due dates earlier than
Planning Time Fence Date

In constrained plans, it does not set any planned order due dates earlier then
Planning Time Fence Date if, for

A make order, the start date of the first resource sequence within the first
operation is earlier than or on Planning Time Fence Date

A buy order, purchase requisition, and purchase order, Dock Date is earlier
than or on Planning Time Fence Date

A transfer order, internal requisition and flow schedule, Start Date is earlier
than or on Planning Time Fence Date

Related Profile Options


For more information on profile options, see Profile Options Introduction, page A-1.
These following profile options relate to planning time fence control and firming of
supplies:

MRP: Create Time Fence

MRP: Firm Internal Req Transferred to OE

MRP: Firm Planned Order Time Fence

MRP: Firm Requisitions within Time Fence

MRP: Recommend Action within PTF

MSC: Firm Internal Requisition Time Fence

MSC: Firm In-transit and PO in Receiving Supplies

MSC: MPS Auto-Firm All Planned Orders

MSO: Delay Fulfillment of Small Demands

MSO: Firm Operations/Orders Within Time Fence

Supply Chain Plan Modeling 6-91

MSO: Firm Purchase Orders Within Time Fence

MSO: Firm Requisitions Within Time Fence

MSO: Maximum Inventory Level % of Safety Stock

MSO: Net All Firm Supplies Before Creating Planned Orders

MSO: Target Inventory Level % of Safety Stock

The planning engine decides whether to calculate Planning Time Fence Date based on
plan option Planning Time Fence Control. These profile options instruct the planning
engine to create natural time fences and to change Planning Time Fence Date to the
natural time fence date if the natural time fence date is later than the calculated
Planning Time Fence Date:

MRP: Create Time Fence: Instructs the planning engine to create a natural time
fence for an item at the completion date of the latest firm discrete job, purchase
order, flow schedule, or shipment.

MRP: Firm Planned Order Time Fence: Instructs the planning engine to create a
natural time fence for an item at the completion date of the latest firm planned
order.

MSC: Firm Internal Requisition Time Fence: Instructs the planning engine to create
a natural time fence for an item at the completion date of the latest firm internal
requisition.

These profile options affect the firming of specific supply types:

MRP: Firm Internal Req Transferred to OE: Instructs the planning engine to
consider internal requisitions that have transferred to Oracle Order Management as
firm.
You cannot reschedule transferred internal requisitions from Oracle Advanced
Supply Chain Planning. To reschedule it, cancel the internal requisition and the
internal sales order line in the source instance and create them again.
Since the planning engine coordinates the dates between internal requisitions and
their internal sales orders, it never reschedules the internal sales order of a firm
internal requisition.

MRP: Firm Requisitions within Time Fence: Instructs the planning engine to net
purchase orders before netting purchase requisitions. Therefore, it may cancel or
reschedule out some purchase requisitions that have earlier dates than some of the
purchase orders for the same item.

MSC: Firm Intransit and PO in Receiving Supplies: Instructs the planning engine, in
unconstrained plans, to consider intransit purchase orders and purchase orders in

6-92 Oracle Advanced Supply Chain Planning Implementation and User's Guide

receiving as firm. It issues reschedule recommendations but you cannot release


them from Planner Workbench.

MSC: MPS Auto-Firm All Planned Orders: Instructs the planning engine, for master
production schedule plans, to firm all planned orders.
When a master production schedule is a demand schedule for another plan, the
planning engine considers all master production schedule planned orders as firm,
regardless of this profile option.

MSO: Firm Orders/Operations within Time Fence: Instructs the planning engine
how to use planning time fence control on purchase orders, purchase requisitions,
internal requisitions, discrete jobs, and flow schedules. The effect depends on order
type; see Planning Time Fence Logic for Supply Types in this topic.

MSO: Net All Firm Supplies Before Creating Planned Orders: Instructs the planning
engine to net firmed supplies available in any future period before creating new
planned orders.

Profile option MRP: Recommend action within Planning Time Fence affects exceptions
and recommendations. It instructs the planning engine, in unconstrained plans, to
generate recommendations for scheduled receipts earlier than Planning Time Fence
Date.
Planning Time Fence Logic for Order Types and Supply Types
In unconstrained plans, the planning engine uses Due Date to determine if the supply is
earlier than, later than, or on Planning Time Fence Date. In constrained plans, the
planning engine uses different methods depending on order type and supply type.
Planned Orders
Firm planned orders: The planning engine does not reschedule the completion date of a
firm planned order but may reschedule its manufacturing resources. If profile option
MRP: Firm Planned Order Time Fence is Yes, the planning engine creates a natural time
fence.
Planned Orders: The planning engine does not create planned orders earlier than
Planning Time Fence date. It schedules planned orders as follows depending on supply
type:

Make supplies: Start Date of the first operation's first resource on or after Planning
Time Fence Date.

Purchased supplies: Dock Date on or after Planning Time Fence Date

Transfer supplies: Start Date at the receiving organization on or after Planning Time
Fence Date.

Supply Chain Plan Modeling 6-93

Purchase Orders and Requisitions


Firm purchase orders: Generally, the planning engine does not recommend reschedule
or cancel.
Non-firm purchase orders, purchase requisitions, and internal requisitions: Generally,
the planning engine recommends reschedule or cancel. However, it does not
recommend reschedule in for jobs and schedules in the following circumstances in
Unconstrained plans and Constrained - Enforce Capacity Constraints plans:

The due date is earlier or on the Planning Time Fence Date

It wants to reschedule the due date from later than Planning Time Fence Date to
earlier or on Planning Time Fence Date.

If profile options MSO: Firm Purchase Orders Within Time Fence and MSO: Firm
Requisitions Within Time Fence are Yes, the planning engine:

Considers non-firm purchase orders and purchase requisitions with Dock Date
earlier than or on Planning Time Fence Date as firm and does not issue reschedule
recommendations.

Considers internal requisitions with Start Date earlier than or on Planning Time
Fence Date in the receiving organization as firm and does not issue reschedule
recommendations.

If profile option MSO: Firm Operations/Orders Within Time Fence is No, the planning
engine:

For non-firm purchase orders, purchase requisitions and internal requisitions,


recommends reschedule out as needed, limited by the demand dates. It can
recommend a reschedule out date that is earlier or on Planning Time Fence Date.

For purchase requisitions and internal requisitions, recommends cancel as needed

Standard Discrete Jobs and Repetitive Schedules


Firm standard discrete jobs and firm repetitive schedules: Generally, the planning
engine does not recommend reschedule or cancel.
Non-firm standard discrete jobs and non-firm repetitive schedules: Generally, the
planning engine recommends reschedule or cancel. However, it does not recommend
reschedule in for jobs and schedules in the following circumstances in Unconstrained
plans and Constrained - Enforce Capacity Constraints plans:

The due date is earlier or on the Planning Time Fence Date

It wants to reschedule the due date from later than Planning Time Fence Date to
earlier or on Planning Time Fence Date.

If profile option MSO: Firm Operations/Orders Within Time Fence is Yes, the planning

6-94 Oracle Advanced Supply Chain Planning Implementation and User's Guide

engine:

Considers operations with start dates earlier or on Planning Time Fence Date as
firm

Considers operations with start dates later than Planning Time Fence Date as
non-firm and subject to reschedule recommendations

Does not recommend reschedule against orders and schedules entirely earlier than
or on Planning Time Fence Date

If profile option MSO: Firm Operations/Orders Within Time Fence is No, the planning
engine, for non-firm orders:

Recommends reschedule out as needed, limited by the demand dates. It can


recommend a reschedule out date that is earlier or on Planning Time Fence Date.

Does not cancel orders no longer pegged to a demand but issues excess exception
messages

Non-standard Discrete Jobs and Flow Schedules


The planning engine considers non-standard discrete jobs and flow schedules as firm
and not subject to reschedule recommendations. It does not recommend cancel for
non-standard discrete jobs.

Planner Workbench Supply and Demand Dates


The planning engine's calculation of dates that you see in Planner Workbench can differ
for:

Demand dates, depending on whether the demand is independent or dependent

Supply dates, depending on whether the supply is pegged to an independent or


dependent demand

Planner Workbench Demand Dates


This table shows Planner Workbench demand dates.
Set the profile option MSC: Use Shipping Receiving Calendar at the site level. Do not set
it at the user level or set in the same as at the site level. For example:

The site level value is Yes. The collection process collects the calendars and the
planning engine uses them.

The user level value is No. Planner Workbench for that user does not display the
collected calendars but displays all calendars as 24x7.
It appears to this user that the planning engine does not follow the calendars.

Supply Chain Plan Modeling 6-95

Demand Satisfied Date is the latest due date of the supplies pegged directly to an end
demand. In unconstrained plans, it is the same as Demand Date. All supplies pegged to
a end demand that have an end date on or before the suggested due date are included
in the Demand Satisfied Date, even if that demand is late by a few hours.
Demand Date

Independent Demand
Meaning

Dependent Demand
Meaning

Requested Ship Date

For sales order demand, see


note after the table. For other
demand, blank.

Blank

Requested Arrival Date

For sales order demand, see


note after table. For other
demand, blank.

Blank

Scheduled Ship Date

For sales order demand, see


note after table. For other
demand, blank.

Blank

Scheduled Arrival Date

For sales order demand, see


note after table. For other
demand, blank.

Blank

Promised Ship Date

For sales order demand, see


note after table. For other
demand, blank.

Blank

Promised Arrival Date

For sales order demand, see


note after table. For other
demand, blank.

Blank

6-96 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Demand Date

Independent Demand
Meaning

Dependent Demand
Meaning

Suggested Due Date

The date by which you need


to ship with the planning
engine considering alternate
ship methods, for example,
arrival date of and duration
for a new ship method.

The due date of the


dependent demand.
Determined by the final
scheduling phase of the
planning engine.

Suggested due date may be


for one of the following based
on the Schedule By plan
option:
- Requested Ship Date
- Scheduled Ship Date
- Promise Ship Date
The planning engine does not
change the suggested due
date.

Supply Chain Plan Modeling 6-97

Demand Date

Independent Demand
Meaning

Dependent Demand
Meaning

Material Available Date

Date when the total


demanded quantity is
available. If there are multiple
supplies pegging to the
demand, it is the due date of
the latest supply pegging to
the demand.

Blank

This date may be different


from the date that the
material will ship. For
example, a customer wants an
item on Thursday. Due to
shop floor constraints, the
material cannot be ready until
Saturday. Since the shipping
dock does not work on
weekends, the material
cannot ship until Monday.
The dates are:

Suggested Due Date of


Demand = Day 1 15:00
(Thursday)

Material Available Date


for Demand = Day 3 12:00
(Saturday)

Suggested Ship Date of


Demand = Day 5 8:00
(Monday)

The planning engine issues


exception messages Late
Replenishment for Forecast or
Sales Order based on the
difference between Suggested
Ship Date and Suggested Due
Date.

6-98 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Demand Date

Independent Demand
Meaning

Dependent Demand
Meaning

Suggested Ship Date

The date by which you can


ship, with reference to the
shipping calendar. For
demands, suggested ship date
is used only for external and
internal sales orders.

Blank

Planned Arrival Date

For sales order demand, the


calculated arrival date
considering the suggested
ship date, carrier calendar,
intransit lead-time, and the
receiving calendar.

Blank

Order Date Type

For sales orders only, the


customer order date type
from the customer or the
customer site definition. Valid
values are:

Blank

- Ship Date
- Arrival Date
Days Late

For an end demand, the


planning engine calculates the
days late based on the
difference between suggested
sue date and the demand
satisfied date.

Blank

If positive, the demand is


satisfied late; if negative, the
demand is satisfied early
Old Due Date

Suggested demand due date.

For a dependent demand that


is pegged to a rescheduled
supply, need by date of the
dependent demand before the
reschedule.

Note: Customer date type is defined as the order date type (ship date or

arrival date). When you specify a date in the sales order line in the
request date column, the planning engine interprets the date as either a

Supply Chain Plan Modeling 6-99

ship date or an arrival date depending on the customer's order date


type. During the ATP calculation process, the planning engine
calculates the schedule ship date and schedule arrival date based on the
request date, the customer date type, and the transit lead-time from the
shipping organization to the customer site using the selected ship
method on the sales order.

Note: In the Supply Demand window, if the customer date type is ship

date, the requested ship date is from the sales order line field Request
Date. If the customer date type is arrival date, the requested arrival date
is from the sales order line field Request Date. In both cases, the
planning engine calculates the other field using the transit lead-time
from the shipping organization to the customer site using the selected
ship method on the sales order.

Note: The scheduled ship date and the scheduled arrival date are from

the sales order fields with the same name.

Note: The promised arrival date and the promised ship date are from

the sales order field promise date, with one of the two calculated using
the order date type and the transit lead-time from the sales order. The
calculation is the same as the requested arrival date or the requested
ship date based on the order date type.

Planner Workbench Supply Dates


This table shows Planner Workbench supply dates:

Need by Date represents the Suggested Due Date of a supply as calculated by an


unconstrained plan. For constrained but not optimized plans, Need By Date is the
date that the planning engine uses to determine the effectivity date for the bill of
material explosion.

Updated Need by Date represents the Suggested Due Date of a supply as calculated
by the optimization planning phase for both cost-based or rule-based optimization.
This approximation may not match the results of the detailed scheduling phase. If
Updated Need By Date has an entry, the planning engine uses it, instead of Need
by Date, to determine the effectivity date for the bill of material explosion.

6-100 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Supply Date

Pegged to Independent
Demand Meaning

Pegged to Dependent
Demand Meaning

Need By Date

For planned orders and


open make orders, the date
the supply is due, the Sugg
Due Date of end item
demand.

For planned orders and


open make orders,
calculated using
unconstrained planning
lead-time formulas and
considering the plan
material scheduling method
option (order start date or
operation start date).

For purchase orders, the


need by date from the
purchase order line. If the
purchase order is
rescheduled, the same as if
the supply is a planned
order.

If the component is due at


the beginning of the first
operation of a discrete job,
Due Date - [Fixed +
(Variable * Quantity)]. If the
supply is due at the
beginning of another
operation of a discrete job,
Due Date - [Fixed +
(Variable * Quantity)] +
Lead-time % from
assembly's routing.
For purchase orders, same
as the pegged to
independent demand
meaning.

Updated Need by Date

The supply due date


calculated and used by the
optimization engine with
material scheduling method
order start date. This applies
only to planned orders.

Same as the pegged to


independent demand
meaning.

The optimization process


may schedule the supply
either early or late.
Suggested Order Date

Order Date for the supply. If


different from the start date,
the difference is
Preprocessing lead-time.

Same as the pegged to


independent demand
meaning.

Supply Chain Plan Modeling 6-101

Supply Date

Pegged to Independent
Demand Meaning

Pegged to Dependent
Demand Meaning

Suggested Start Date

For make supplies, the job


start date.

Same as the pegged to


independent demand
meaning.

For buy supplies, the date


the vendor receives the
order.
Determined by the final
scheduling phase of the
planning engine.
Suggested Dock Date

For make supplies, does not


apply.
For buy supplies, the arrival
date on the receiving dock,
offset from Sugg Due Date
by the post processing
lead-time.

Same as the pegged to


independent demand
meaning.

Determined by the final


scheduling phase of the
planning engine.
Suggested Due Date

For make supplies, the date


the supply is completed.
For buy supplies, the date
the supply is in stock and
available.

Same as the pegged to


independent demand
meaning.

Determined by the final


scheduling phase of the
planning engine.
Old Due Date

Only applies to rescheduled


supplies.
Sugg Due Date of the supply
before the reschedule.

6-102 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Only applies if the


dependent supply itself is
rescheduled.
Sugg Due Date of the supply
before the reschedule.

Supply Date

Pegged to Independent
Demand Meaning

Pegged to Dependent
Demand Meaning

Old Dock Date

Only applies to buy items


with rescheduled supplies.

Only applies to buy items if


the dependent supply itself
is rescheduled.

Sugg Dock Date of the


supply before the
reschedule.

Sugg Ship Date

Sugg Dock Date of the


supply before the
reschedule.

For suppliers, this is used


only for transfer orders. It is
determined by the final
scheduling phase of the
planning engine.

Same as the pegged to


independent demand
Suggested Ship Date
meaning.

The Ship Date is offset from


the Sugg Due Date by the
intransit lead-time and
respects the shipping
calendars.
For transfer planned orders,
this is the same as the
pegged to independent
demand Suggested Ship
Date meaning.

Arrival Time Updates


If you use Oracle Transportation Management, you can update your production plans
with the current status of estimated arrival times of purchase and transfer orders in
transit. These changes occur either because of a change in the transportation plan or
because of carries updates.
When Oracle Transportation Management detects a change in an estimated arrival time,
it:

Notes the estimated arrival time in your production plans for purchase requisitions,
internal requisitions, and internal sales orders

Compares its estimated arrival time to the corresponding plan dock date or
scheduled arrival date

Issues exception messages if the dates differ--Order will be delivered later than
scheduled or Order will be delivered earlier than scheduled

Supply Chain Plan Modeling 6-103

Sends a notification to the planner with a link to drill down to Oracle


Transportation Management for details

Updates the arrival date in Oracle Collaborative Planning

Arranges for the Oracle Collaborative Planning exception process to evaluate the
updates and issue exceptions as necessary

When the next production plan runs, it:

Updates the dock date with the estimated arrival time

Firms the order

Issues exception messages as necessary when the new arrival time has an effect on
demand satisfactionlate replenishment, early replenishment, order at risk

You can view transportation updates in form View Transportation Updates

Examples of Lead-time Calculations


Introduction
This topic shows examples of lead-time calculations for unconstrained and constrained
plans. Some examples show the effect of planning time fence control on lead-time
calculations.
Constrained - Enforce demand due dates plans violate the planning time fence to meet
the demand due date. Since the lead-time calculations are similar between these and
Constrained - Enforce capacity constraints plans, there are no examples specifically for
no specific examples are provided for Constrained - Enforce demand due dates plans
with planning time fence control.
Calendars
The lead-time examples use these three calendars. They refer to dates as days, for
example, Day 1 and Day 2, rather than as specific dates such as September 1.
Each calendar covers multiple weeks, each row has seven days. Non-work days have
the letters NW after their day number; non-delivery days have the letters ND after their
day number.
This is the organization calendar that organization ORG1, the receiving organization,
uses. It follows a 5 on - 2 off pattern.

6-104 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Monday

Tuesday

Wednesda
y

Thursday

Friday

Saturday

Sunday

6NW

7NW

10

11

12

13NW

14NW

15

16

17

18

19

20NW

21NW

22

23

24

25

26

27NW

28NW

29

30

31

32

33

34NW

35NW

36

37

38

39

40

41NW

42NW

This is the organization calendar that organization ORG2, the shipping organization,
uses. It follows a 6 on - 1 off pattern.
Monday

Tuesday

Wednesda
y

Thursday

Friday

Saturday

Sunday

7NW

10

11

12

13

14NW

15

16

17

18

19

20

21NW

22

23

24

25

26

27

28NW

29

30

31

32

33

34

35NW

36

37

38

39

40

41

42NW

This is the delivery calendar from the approved supplier list for the supplier that
supplies the purchased component.
Monday

Tuesday

Wednesda
y

Thursday

Friday

Saturday

Sunday

2ND

4ND

7ND

Supply Chain Plan Modeling 6-105

Monday

Tuesday

Wednesda
y

Thursday

Friday

Saturday

Sunday

9ND

10

11ND

12

13

14ND

15

16ND

17

18ND

19

20

21ND

22

23ND

24

25ND

26

27

28ND

29

30ND

31

32ND

33

34

35ND

36

37ND

38

39ND

40

41

42ND

Example 1: Manufactured Supply with Purchased Component


This example shows lead-time calculations for Item A manufactured supply using Item
B purchased component both in organization ORG1. Item B is used at the first operation
of Item A and its usage in Item A is 1.
lead-times:

Item A: Fixed, 3 days; Variable, 0.5 days, Preprocessing, 1 day

Item B: Processing, 2 days, Preprocessing, 1 day; Postprocessing, 1 day

Sourcing rules:

Item A in ORG1: Type, Make at; Allocation, 100; Rank, 1

Item B in ORG1: Type, Buy from; Allocation, 100; Rank, 1

There is a demand for 8 units of Item A due on day 19.


Scenario 1: Unconstrained Plan, No Planning Time Fence Control
These calculations are for an unconstrained plan. The calculations for a constrained plan
are similar, except that they consider detailed resource and material constraints.
See Example 1: Manufactured Supply with Purchased Component in this topic for setup
information.
Scenario 1: Calculations for Item A Supply

Need By Date: Day 19 (Demand Due Date)


Suggested Due Date: Day 19 (Need By Date)
Suggested Start Date: Day 10

Use ORG1 organization calendar

6-106 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Suggested Due Date - ((Fixed + (Variable * Supply quantity)) = Day 19 - (3 days (0.5
days * 8) = Day 19 - 7 days

Two non-work days: Days 13 and 14

Suggested Order Date: Day 9

Use ORG1 organization calendar

Suggested Start Date - Preprocessing = Day 10 - 1 day

Scenario 1: Calculation for Item B Demand

You use purchased component Item B to manufacture Item A. If you use Item B at Item
A's first operation (Material Scheduling Method of Order Start Date), Demand Due
Date: Day 10 (Item A Suggested Start Date).
Scenario 1: Calculations for Item B Supply

Need By Date: Day 10 (Demand Due Date)


Suggested Due Date: Day 10 (Need By Date)
Suggested Dock Date: Day 8

Use ORG1 organization calendar

Suggested Due Date - Postprocessing Time = Day 10 - 1 day = Day 9

Use ASL delivery calendar for supplier of Item B

Day 9 is not a delivery work day. Move dock date to next earlier delivery work day.

Suggested Ship Date: Day 4

Use ORG1 organization calendar

Dock Date - Processing = Day 8 - 2 days

Two non-workdays: Days 6 and 7

Suggested Start Date: Day 4 (Suggested Ship Date)


Suggested Order Date: Day 3

Use ORG1 organization calendar

Start Date - Preprocessing = Day 4 - 1 day

Scenario 1: Summary

This table summarizes the lead-times for Scenario 1: Unconstrained Plan, No Planning
Time Fence Control.

Supply Chain Plan Modeling 6-107

Organizati
on

Item

Order
Type

Suggested
Due Date

Suggested
Dock Date

Suggested
Start Date

Suggested
Order Date

ORG1

Demand

Day 19

n/a

n/a

n/a

ORG1

Planned
order

Day 19

n/a

Day 10

Day 9

ORG1

Planned
order
demand

Day 10

n/a

n/a

n/a

ORG1

Planned
order

Day 10

Day 8

Day 4

Day 3

Scenario 2: Unconstrained Plan, Assembly Planning Time Fence Control


See Example 1: Manufactured Supply with Purchased Component in this topic for setup
information.
Item A, organization ORG1 Planning Time Fence Days: 15
Item A, organization ORG Planning Time Fence Date: Day 19

Use ORG1 organization calendar

Day 1 + Planning Time Fence Days = Day 1 + 15 days

Four non-work days: Days 6, 7, 13, and 14

The planning engine cannot schedule a planned order until the day after Planning Time
Fence Date.
Scenario 2: Calculations for Item A Supply

Need By Date: Day 19 (Demand Due Date)


Suggested Due Date: Day 22

Need By Date is Day 19

Planning Time Fence Date is Day 19

The planning engine cannot schedule planned order until Day 22 (Planning Time
Fence Date + 1) = Day 19 + 1 day

Two non-work days: Days 20 and 21

Supply is due after Demand Due Date; issue shortage and late replenishment

6-108 Oracle Advanced Supply Chain Planning Implementation and User's Guide

exception messages
Suggested Start Date: Day 11

Use ORG1 organization calendar

Suggested Due Date - ((Fixed + (Variable * Supply quantity)) = Day 22 - (3 days (0.5
days * 8) = Day 22 - 7 days

Four non-work days: Days 13, 14, 20, and 21

Suggested Order Date: Day 10

Use ORG1 organization calendar

Suggested Start Date - Preprocessing = Day 11 - 1 day

Scenario 2: Calculation for Item B Demand

You use purchased component Item B to manufacture Item A. If you use Item B at Item
A's first operation (Material Scheduling Method of Order Start Date), Demand Due
Date: Day 11 (Item A Suggested Start Date).
Scenario 2: Calculations for Item B Supply

Need By Date: Day 11 (Demand Due Date)


Suggested Due Date: Day 11 (Need By Date)
Suggested Dock Date: Day 10

Use ORG1 organization calendar

Suggested Due Date - Postprocessing Time = Day 11 - 1 day = Day 10

Use ASL delivery calendar for supplier of Item B

Day 10 is delivery work day

Suggested Ship Date: Day 8

Use ORG1 organization calendar

Dock Date - Processing = Day 10 - 2 days

Suggested Start Date: Day 8 (Suggested Ship Date)


Suggested Order Date: Day 5

Use ORG1 organization calendar

Start Date - Preprocessing = Day 8 - 1 day

Two non-work days: Days 6 and 7

Supply Chain Plan Modeling 6-109

Scenario 2: Summary

This table summarizes the lead-times for Scenario 2: Unconstrained Plan, Assembly
Planning Time Fence Control.

Organizati
on

Item

Order
Type

Suggested
Due Date

Suggested
Dock Date

Suggested
Start Date

Suggested
Order Date

ORG1

Demand

Day 19

n/a

n/a

n/a

ORG1

Planned
order

Day 22

n/a

Day 11

Day 10

ORG1

Planned
order
demand

Day 11

n/a

n/a

n/a

ORG1

Planned
order

Day 11

Day 10

Day 8

Day 5

Scenario 3: Constrained - Enforce Capacity Constraints Plan, Assembly Planning Time Fence Control
Constrained plans perform detailed scheduling which considers resource and material
constraints. These examples assume no constraints and use lead-time offsets; the
planning engine would only do this if Item A has no routing.
See Example 1: Manufactured Supply with Purchased Component in this topic for setup
information.
Scenario 3: Calculations for Item A Supply

Need By Date: Day 19 (Demand Due Date)


Suggested Due Date: Day 19 (Need By Date)
Suggested Start Date: Day 22

Use ORG1 organization calendar

Suggested Due Date - ((Fixed + (Variable * Supply quantity)) = Day 19 - (3 days (0.5
days * 8) = Day 19 - 7 days = Day 10

Two non-work days: Days 13 and 14

Planning Time Fence Date is Day 19

The planning engine cannot schedule planned order until Day 22 (Planning Time
Fence Date + 1) = Day 19 + 1 day

Two non-work days: Days 20 and 21

6-110 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Suggested Order Date: Day 19

Use ORG1 organization calendar

Suggested Start Date - Preprocessing = Day 22 - 1 day

Two non-work days: Days 20 and 21

Recalculate Suggested Due Date by forward scheduling from Suggested Dock Date
Suggested Due Date: Day 23

Use ORG1 organization calendar

Suggested Dock Date + Postprocessing = Day 22 + 1 = Day 23

Supply is due after Demand Due Date; issue shortage exception message

Scenario 3: Calculation for Item B Demand

You use purchased component Item B to manufacture Item A. If you use Item B at Item
A's first operation (Material Scheduling Method of Order Start Date), Demand Due
Date: Day 22 (Item A Suggested Start Date).
Scenario 3: Calculations for Item B Supply

Need By Date: Day 22 (Demand Due Date)


Suggested Due Date: Day 2 (Need By Date)
Suggested Dock Date: Day 19

Use ORG1 organization calendar

Suggested Due Date - Postprocessing Time = Day 22 - 1 day = Day 19

Two non-work days: Days 20 and 21

Use ASL delivery calendar for supplier of Item B

Day 19 is delivery work day

Suggested Ship Date: Day 17

Use ORG1 organization calendar

Dock Date - Processing = Day 19 - 2 days

Suggested Start Date: Day 17 (Suggested Ship Date)


Suggested Order Date: Day 16

Use ORG1 organization calendar

Start Date - Preprocessing = Day 17 - 1 day

Supply Chain Plan Modeling 6-111

Scenario 3: Summary

This table summarizes the lead-times for Scenario 3: Constrained - Enforce Capacity
Constraints Plan, Assembly Planning Time Fence Control.

Organizati
on

Item

Order
Type

Suggested
Due Date

Suggested
Dock Date

Suggested
Start Date

Suggested
Order Date

ORG1

Demand

Day 19

n/a

n/a

n/a

ORG1

Planned
order

Day 31

n/a

Day 22

Day 19

ORG1

Planned
order
demand

Day 22

n/a

n/a

n/a

ORG1

Planned
order

Day 22

Day 19

Day 17

Day 16

Example 2: Purchased Component


These examples are the same as the scenarios in Example 1 but purchased component
Item B has a planning time fence.
The scenarios in this example are similar to Scenario 1. In Scenario 1, neither assembly
Item A or purchased component Item B has a planning time fence. In this scenario,
assembly Item A does not have a planning time fence but purchased component Item B
has a planning time fence.
Item B, organization ORG1 Planning Time Fence Days: 15
Item B, organization ORG Planning Time Fence Date: Day 19

Use ORG1 organization calendar

Day 1 + Planning Time Fence Days = Day 1 + 15 days

Four non-work days: Days 6, 7, 13, and 14

The planning engine cannot schedule a planned order until the day after Planning Time
Fence Date.
Scenario 4: Unconstrained Plan, Purchased Component Planning Time Fence Control
See Example 2: Purchased Component in this topic for setup information.
See Scenario 1: Unconstrained Plan, No Planning Time Fence Control in this topic for
the calculations of supply for Item A and demand for Item B. Item B has dependent
demand due on Day 10.

6-112 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Scenario 4: Calculations for Item B Supply

Need By Date: Day 10 (Demand Due Date)


Suggested Due Date: Day 22

Need By Date is Day 10

Use ORG1 organization calendar

Planning Time Fence Date is Day 19

The planning engine cannot schedule planned order until Day 22 (Planning Time
Fence Date + 1) = Day 19 + 1 day

Two non-work days: Days 20 and 21

Supply is due after Demand Due Date; issue shortage exception message. Do not
reschedule supply for Item A.

Suggested Dock Date: Day 19

Use ORG1 organization calendar

Suggested Due Date - Postprocessing Time = Day 22 - 1 day = Day 19

Two non-work days: Days 20 and 21

Use ASL delivery calendar for supplier of Item B

Day 9 is a delivery work day

Suggested Ship Date: Day 17

Use ORG1 organization calendar

Dock Date - Processing = Day 19 - 2 days

Suggested Start Date: Day 17 (Suggested Ship Date)


Suggested Order Date: Day 16

Use ORG1 organization calendar

Start Date - Preprocessing = Day 17 - 1 day

Scenario 4: Summary

This table summarizes the lead-times for Scenario 4: Unconstrained Plan, Purchased
Component Planning Time Fence Control.

Supply Chain Plan Modeling 6-113

Organizati
on

Item

Order
Type

Suggested
Due Date

Suggested
Dock Date

Suggested
Start Date

Suggested
Order Date

ORG1

Demand

Day 19

n/a

n/a

n/a

ORG1

Planned
order

Day 31

n/a

Day 10

Day 9

ORG1

Planned
order
demand

Day 10

n/a

n/a

n/a

ORG1

Planned
order

Day 22

Day 19

Day 17

Day 16

Scenario 5: Constrained - Enforce Capacity Constraints Plan, Purchased Component Planning Time Fence Control
See Example 2: Purchased Component in this topic for setup information.
See Scenario 1: Unconstrained Plan, No Planning Time Fence Control in this topic for
the calculations of supply for Item A and demand for Item B. Item B has dependent
demand due on Day 10.
Scenario 5: Calculations for Item B Supply

Need By Date: Day 10 (Demand Due Date)


Suggested Due Date: Day 10 (Need By Date)
Suggested Dock Date: Day 22

Use ORG1 organization calendar

Suggested Due Date - Postprocessing Time = Day 10 - 1 day = Day 9

Planning Time Fence Date is Day 19

The planning engine cannot schedule planned order until Day 22 (Planning Time
Fence Date + 1) = Day 19 + 1 day

Two non-work days: Days 20 and 21

Use ASL delivery calendar for supplier of Item B

Day 22 is a delivery work day

Suggested Ship Date: Day 18

Use ORG1 organization calendar

6-114 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Dock Date - Processing = Day 22 - 2 days

Two non-work days: Days 21 and 21

Suggested Start Date: Day 18 (Suggested Ship Date)


Suggested Order Date: Day 17

Use ORG1 organization calendar

Start Date - Preprocessing = Day 18 - 1 day

Recalculate Suggested Due Date by forward scheduling from Suggested Dock Date
Suggested Due Date: Day 23

Use ORG1 organization calendar

Suggested Dock Date + Postprocessing = Day 22 + 1= Day 23 + 7 days = Day 10

Supply is due after Demand Due Date; issue shortage exception message.
Reschedule supply for Item A.

Scenario 5: Recalculations for Item A Supply

Suggested Start Date: Day 23 (Item B Suggested Due Date)


Suggested Due Date: Day 32

Use ORG1 organization calendar

Suggested Start Date + ((Fixed + (Variable * Supply quantity)) = Day 23 - (3 days +


(0.5 days * 8) = Day 23 + 7 days = Day 32

Two non-work days: Days 27 and 28

Supply is due after Demand Due Date; issue shortage exception message.

Suggested Order Date: Day 22

Use ORG1 organization calendar

Suggested Start Date - Preprocessing = Day 23 - 1 day

Scenario 5: Summary

This table summarizes the lead-times for Scenario 5: Constrained - Enforce Capacity
Constraints Plan, Purchased Component Planning Time Fence Control.

Supply Chain Plan Modeling 6-115

Organizati
on

Item

Order
Type

Suggested
Due Date

Suggested
Dock Date

Suggested
Start Date

Suggested
Order Date

ORG1

Demand

Day 19

n/a

n/a

n/a

ORG1

Planned
order

Day 32

n/a

Day 23

Day 22

ORG1

Planned
order
demand

Day 23

n/a

n/a

n/a

ORG1

Planned
order

Day 23

Day 22

Day 18

Day 17

Example 3: Transfer Component


This example shows lead-time calculations for Item A manufactured supply using Item
C transfer component both in organization ORG1. ORG2 supplies Item C to
organization ORG1. Item C is used at the first operation of Item A and its usage in Item
A is 1.
Lead-times:

Item A in ORG1: Fixed, 3 days; Variable, 0.5 days, Preprocessing, 1 day

Item C in ORG1: Processing, 2 days, Preprocessing, 1 day; Postprocessing, 1 day

Item C in ORG2: Fixed, 4 days; Variable, 0.25 days, Preprocessing, 3 days

Sourcing rules:

Item A in ORG1: Type, Make at; Allocation, 100; Rank, 1

Item C in ORG1: Type, Transfer from; Allocation, 100; Rank, 1; Intransit Time, 2
days

Item C in ORG2: Type, Make at; Allocation, 100; Rank, 1

There is a demand for 8 units of Item A due on day 33.


Scenario 6: Unconstrained Plan, No Planning Time Fence Control
These calculations are for an unconstrained plan. The calculations for a constrained plan
are similar, except that they consider detailed resource and material constraints.
See Example 3: Transfer Component in this topic for setup information.
Scenario 6: Calculations for Item A Supply (Make At, Receiving Organization)

Need By Date: Day 33 (Demand Due Date)

6-116 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Suggested Due Date: Day 33 (Need By Date)


Suggested Start Date: Day 24

Use ORG1 receiving organization calendar

Suggested Due Date - ((Fixed + (Variable * Supply quantity)) = Day 33 - (3 days (0.5
days * 8) = Day 33 - 7 days

Two non-work days: Days 27 and 28

Suggested Order Date: Day 23

Use ORG1 receiving organization calendar

Suggested Start Date - Preprocessing = Day 24 - 1 day

Scenario 6: Calculation for Item C Demand (Transfer From, Receiving Organization)

You use purchased component Item C to manufacture Item A. If you use Item C at Item
A's first operation (Material Scheduling Method of Order Start Date), Demand Due
Date: Day 24 (Item A Suggested Start Date).
Scenario 6: Calculations for Item C Supply (Transfer From, Receiving Organization)

Need By Date: Day 24 (Demand Due Date)


Suggested Due Date: Day 24 (Need By Date)
Suggested Dock Date: Day 23

Use ORG1 receiving organization calendar

Suggested Due Date - Postprocessing = Day 24 - 1 day = Day 23

Suggested Ship Date: Day 20

Use ORG1 receiving organization calendar

Suggested Dock Date - Intransit Time [include non-workdays] = Day 23 - 2 days =


Day 21

Use ORG2 shipping organization calendar

Day 21 is not a work day. Move suggested ship date to next earlier work day.

Suggested Start Date: Day 13

Use ORG2 shipping organization calendar

Suggested Ship Date - ((Fixed + (Variable * Supply quantity)) [Fixed and Variable
from ORG2]= Day 20 - (4 days (0.25 days * 8) = Day 20 - 6 days

One non-workday: Day 14

Supply Chain Plan Modeling 6-117

Suggested Order Date: Day 12

Use ORG1 receiving organization calendar

Start Date - Preprocessing = Day 13 - 1 day

Scenario 6: Calculation for Item C Demand (Make At, Shipping Organization)

You transfer component Item C from ORG2 to ORG1. Demand Due Date: Day 20 (Item
A at ORG1 Suggested Ship Date).
Scenario 6: Calculations for Item C Supply (Make At, Shipping Organization)

Need By Date: Day 20 (Demand Due Date)


Suggested Due Date: Day 20 (Need By Date)
Suggested Start Date: Day 13

Use ORG2 shipping organization calendar

Suggested Due Date - ((Fixed + (Variable * Supply quantity)) = Day 20 - (4 days (0.25 days * 8) = Day 20 - 6 days

One non-work day: Day 14

Suggested Order Date: Day 10

Use ORG2 shipping organization calendar

Suggested Start Date - Preprocessing = Day 13 - 3 day

Scenario 6: Summary

This table summarizes the lead-times for Scenario 6: Unconstrained Plan, No Planning
Time Fence Control.

Organiza
tion

Item

Order
Type

Suggest
ed Due
Date

Suggest
ed Dock
Date

Suggest
ed Ship
Date

Suggest
ed Start
Date

Suggest
ed Order
Date

ORG1

Demand

Day 33

n/a

n/a

n/a

n/a

ORG1

Planned
order

Day 33

n/a

n/a

Day 24

Day 23

ORG1

Planned
order
demand

Day 24

n/a

n/a

n/a

n/a

ORG1

Planned
order

Day 24

Day 23

Day 20

Day 13

Day 12

6-118 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Organiza
tion

Item

Order
Type

Suggest
ed Due
Date

Suggest
ed Dock
Date

Suggest
ed Ship
Date

Suggest
ed Start
Date

Suggest
ed Order
Date

ORG2

Planned
order
demand

Day 20

n/a

n/a

n/a

n/a

ORG2

Planned
order

Day 20

n/a

n/a

Day 13

Day 10

Scenario 6: Calculations for Item C Supply (Make At, Shipping Organization) for
Constrained Plan

In constrained plans, the planning engine does not schedule Start Date to include the
estimated processing time in the shipping org. This avoids pushing out a receiving
order when the item may be on-hand or in process.
Compare this table with the table for unconstrained plans in Scenario 6: Calculations for
Item C Supply (Make At, Shipping Organization) in this topic. Note the differences in
the Suggested Start Date and Suggested Order Date in the receiving organization
ORG1.
This table summarizes the lead-times for Scenario 6: Unconstrained Plan, No Planning
Time Fence Control if you used a constrained plan.

Organiza
tion

Item

Order
Type

Suggest
ed Due
Date

Suggest
ed Dock
Date

Suggest
ed Ship
Date

Suggest
ed Start
Date

Suggest
ed Order
Date

ORG1

Demand

Day 33

n/a

n/a

n/a

n/a

ORG1

Planned
order

Day 33

n/a

n/a

Day 24

Day 23

ORG1

Planned
order
demand

Day 24

n/a

n/a

n/a

n/a

ORG1

Planned
order

Day 24

Day 23

Day 20

Day 20

Day 19

ORG2

Planned
order
demand

Day 20

n/a

n/a

n/a

n/a

Supply Chain Plan Modeling 6-119

Organiza
tion

Item

Order
Type

Suggest
ed Due
Date

Suggest
ed Dock
Date

Suggest
ed Ship
Date

Suggest
ed Start
Date

Suggest
ed Order
Date

ORG2

Planned
order

Day 20

n/a

n/a

Day 13

Day 10

Scenario 7: Unconstrained Plan, Purchased Component Planning Time Fence Control


This scenario is the same as Scenario 6 but transfer component Item C has a planning
time fence in receiving organization ORG1.
See Example 3: Transfer Component in this topic for setup information.
In Scenario 6, neither assembly Item A or transfer component Item C has a planning
time fence. In this scenario, assembly Item A does not have a planning time fence but
transfer component Item C has a planning time fence.
Item C, organization ORG1 Planning Time Fence Days: 20
Item C, organization ORG1 Planning Time Fence Date: Day 26

Use ORG1 receiving organization calendar

Day 1 + Planning Time Fence Days = Day 1 + 20 days

Six non-work days: Days 6, 7, 13, 14, 20, and 21

The planning engine cannot schedule a planned order until the day after Planning Time
Fence Date.
See Scenario 6: Unconstrained Plan, No Planning Time Fence Control in this topic for
the calculations of supply for Item A and demand for Item C at the receiving
organization ORG1. Item C in the receiving organization has dependent demand due
on Day 24.
Scenario 7: Calculations for Item C Supply (Transfer From, Receiving Organization)

Need By Date: Day 24 (Demand Due Date)


Suggested Due Date: Day 29

Use ORG1 receiving organization calendar

Need By Date: Day 24

Planning Time Fence Date is Day 26

The planning engine cannot schedule planned order until Day 29 (Planning Time
Fence Date + 1) = Day 26 + 1 day

6-120 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Two non-work days: Days 27 and 28

Supply is due after Demand Due Date; issue shortage exception message. Do not
reschedule any other supply order that requires this supply. However, supplies
below this one in the supply chain bill are delayed as the planning engine plans
them.

Suggested Dock Date: Day 26

Use ORG1 receiving organization calendar

Suggested Due Date - Postprocessing = Day 29 - 1 day

Two non-work days: Days 27 and 28

Suggested Ship Date: Day 24

Use ORG1 receiving organization calendar

Suggested Dock Date - Intransit Time [include non-workdays] = Day 26 - 2 days =


Day 24

Use ORG2 shipping organization calendar

Day 24 is a work day

Suggested Start Date: Day 17

Use ORG2 shipping organization calendar

Suggested Ship Date - ((Fixed + (Variable * Supply quantity)) [Fixed and Variable
from ORG2] = Day 24 - (4 days + (0.25 days * 8) = Day 24 - 6 days

One non-workday: Day 21

Suggested Order Date: Day 16

Use ORG1 receiving organization calendar

Start Date - Preprocessing = Day 17 - 1 day

Scenario 7: Calculation for Item C Demand (Make At, Shipping Organization)

You transfer component Item C from ORG2 to ORG1. Demand Due Date: Day 24 (Item
A at ORG1 Suggested Ship Date).
Scenario 7: Calculations for Item C Supply (Make At, Shipping Organization)

Need By Date: Day 24 (Demand Due Date)


Suggested Due Date: Day 24 (Need By Date)
Suggested Start Date: Day 17

Supply Chain Plan Modeling 6-121

Use ORG2 shipping organization calendar

Suggested Due Date - ((Fixed + (Variable * Supply quantity)) = Day 24 - (4 days (0.25 days * 8) = Day 24 - 6 days

One non-work day: Day 21

Suggested Order Date: Day 13

Use ORG2 shipping organization calendar

Suggested Start Date - Preprocessing = Day 17 - 3 day

One non-work day: Day 14

Scenario 7: Summary

This table summarizes the lead-times for Scenario 7: Unconstrained Plan, Purchased
Component Planning Time Fence Control

Organiza
tion

Item

Order
Type

Suggest
ed Due
Date

Suggest
ed Dock
Date

Suggest
ed Ship
Date

Suggest
ed Start
Date

Suggest
ed Order
Date

ORG1

Demand

Day 33

n/a

n/a

n/a

n/a

ORG1

Planned
order

Day 33

n/a

n/a

Day 24

Day 23

ORG1

Planned
order
demand

Day 24

n/a

n/a

n/a

n/a

ORG1

Planned
order

Day 29

Day 26

Day 24

Day 17

Day 16

ORG2

Planned
order
demand

Day 24

n/a

n/a

n/a

n/a

ORG2

Planned
order

Day 24

n/a

n/a

Day 17

Day 13

Scenario 8: Constrained - Enforce Capacity Constraints Plan, Transfer Component Planning Time Fence Control
Constrained plans perform detailed scheduling which considers resource and material
constraints. These examples assume no constraints and use lead-time offsets; the

6-122 Oracle Advanced Supply Chain Planning Implementation and User's Guide

planning engine would only do this if Item A has no routing.


See Example 3: Transfer Component in this topic for setup information.
See Scenario 7: Unconstrained Plan, Purchased Component Planning Time Fence
Control in this topic for the calculation of Planning Time Fence Date for Item C in
organization ORG1. Item C organization ORG1 Planning Time Fence Date: Day 26. The
planning engine cannot schedule a planned order until the day after Planning Time
Fence Date.
See Scenario 6: Unconstrained Plan, No Planning Time Fence Control in this topic for
the calculations of supply for Item A and demand for Item C at the receiving
organization ORG1. Item C in the receiving organization has dependent demand due
on Day 24.
Scenario 8: Calculations for Item C Supply (Transfer From, Receiving Organization)

Need By Date: Day 24 (Demand Due Date)


Suggested Due Date: Day 24 (Need by Date)
Suggested Dock Date: Day 23

Use ORG1 receiving organization calendar

Suggested Due Date - Postprocessing = Day 24 - 1 day

Suggested Ship Date: Day 20

Use ORG1 receiving organization calendar

Suggested Dock Date - Intransit Time [include non-workdays] = Day 23 - 2 days =


Day 21

Use ORG2 shipping organization calendar

Day 21 is not a work day. Move suggested ship date to next earlier work day.

Suggested Start Date: Day 27

Use ORG2 shipping organization calendar

Suggested Ship Date - ((Fixed + (Variable * Supply quantity)) [Fixed and Variable
from ORG2] = Day 24 - (4 days + (0.25 days * 8) = Day 20 - 6 days = Day 13

One non-workday: Day 14

Planning Time Fence Date is Day 26

The planning engine cannot schedule planned order until Day 29 (Planning Time
Fence Date + 1) = Day 26 + 1 day = Day 27

Day 27 is a workday in ORG2 shipping organization. It is a non-workday in ORG1

Supply Chain Plan Modeling 6-123

receiving organization.
Suggested Order Date: Day 26

Use ORG1 receiving organization calendar

Start Date - Preprocessing = Day 27 - 1 day

Scenario 8: Recalculations for Item C Supply (Transfer From, Receiving Organization)

Recalculate Suggested Ship Date, Suggested Dock Date, and Suggested Due Date by
forward scheduling from Suggested Start Date.
Suggested Ship Date: Day 31

Use ORG2 shipping organization calendar

Suggested Start Date + (Fixed + (Variable * Supply quantity)) [Fixed and Variable
from ORG2] = Day 27 + (4 days + (0.25 days * 8) = Day 27 + 6 days

One non-workday: Day 28

Suggested Dock Date: Day 33

Use ORG1 receiving organization calendar

Suggested Ship Date + Intransit Time [include non-workdays] = Day 31 + 2 days =


Day 33

Use ORG2 shipping organization calendar

Day 33 is a work day.

Suggested Due Date: Day 36

Use ORG1 receiving organization calendar

Suggested Dock Date + Postprocessing = Day 33 + 1 day

Two non-workdays: Days 34 and 35

Scenario 8: Recalculation for Item A Supply (Make At, Receiving Organization)

Reschedule Item A supply Suggested Start Date and Suggested Due Date by forward
scheduling from Day 36 (Item C Suggested Due Date in ORG1 receiving organization)
Suggested Start Date: Day 36 (Item C Suggested Due Date)
Suggested Due Date: Day 45

Use ORG1 organization calendar

Suggested Start Date + ((Fixed + (Variable * Supply quantity)) = Day 36 + (3 days (0.5 days * 8) = Day 36 + 7 days

6-124 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Two non-work days: Days 41 and 42

Reschedule Item A supply Suggested Order Date by backward scheduling from Day 36
(Item C Suggested Due Date in ORG1 receiving organization)
Suggested Order Date: Day 33

Use ORG1 organization calendar

Suggested Start Date - Preprocessing = Day 36 - 1 day

Two non-workdays: Days 34 and 35

Scenario 8: Calculation for Item C Demand (Make At, Shipping Organization)

You transfer component Item C from ORG2 to ORG1. Demand Due Date: Day 31 (Item
C Suggested Ship Date at ORG1 receiving organization).
Scenario 8: Calculations for Item C Supply (Make At, Shipping Organization)

Need By Date: Day 31 (Demand Due Date)


Suggested Due Date: Day 31 (Need By Date)
Suggested Start Date: Day 24

Use ORG2 shipping organization calendar

Suggested Due Date - ((Fixed + (Variable * Supply quantity)) = Day 31 - (4 days (0.25 days * 8) = Day 31 - 6 days

One non-work day: Day 28

Suggested Order Date: Day 20

Use ORG2 shipping organization calendar

Suggested Start Date - Preprocessing = Day 24 - 3 day

One non-work day: Day 21

Scenario 8: Summary

This table summarizes the lead-times for Scenario 8: Constrained - Enforce Capacity
Constraints Plan, Transfer Component Planning Time Fence Control.

Organiza
tion

Item

Order
Type

Suggest
ed Due
Date

Suggest
ed Dock
Date

Suggest
ed Ship
Date

Suggest
ed Start
Date

Suggest
ed Order
Date

ORG1

Demand

Day 33

n/a

n/a

n/a

n/a

Supply Chain Plan Modeling 6-125

Organiza
tion

Item

Order
Type

Suggest
ed Due
Date

Suggest
ed Dock
Date

Suggest
ed Ship
Date

Suggest
ed Start
Date

Suggest
ed Order
Date

ORG1

Planned
order

Day 45

n/a

n/a

Day 36

Day 33

ORG1

Planned
order
demand

Day 36

n/a

n/a

n/a

n/a

ORG1

Planned
order

Day 36

Day 33

Day 31

Day 27

Day 26

ORG2

Planned
order
demand

Day 31

n/a

n/a

n/a

n/a

ORG2

Planned
order

Day 31

n/a

n/a

Day 24

Day 26

Examples of Planning Time Fence Control


Manufacturing Work Order Scheduling
This topic explains the scheduling of manufacturing work orders. Although the
examples use Oracle Work in Process discrete jobs, they also apply to the scheduling of
the primary path of Oracle Shop Floor Manufacturing lot based jobs and Oracle Process
Manufacturing work orders.
This diagram shows a plan with the following features:

Run on May 5

Planning time fence control enabled

The profile options that create a natural time fence based on existing firmed
supplies are disabled.

Planning Time Fence Date is based on the item attribute (User defined, 4 days) as
May 9 and considers working days in the organization. The calendar for this
organization has no non-work days in the organization calendar.

This diagram shows the supplies for this item after the plan run. The supplies have the
following characteristics:

6-126 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Job 1: Completely scheduled in the past.

Job 2: Operations scheduled in the past and completion date of May 6 is earlier than
Planning Time Fence Date.

Job 3: Three operations scheduled to start prior to Planning Time Fence Date.

Job 4 and 5: All operations scheduled to start after Planning Time Fence Date.

Job 6: This job is firmed to complete on May 10.

This diagram shows the state of the collected discrete jobs.


State of Collected Discrete Jobs

Manufacturing Work Order Scheduling in Unconstrained Plans


In unconstrained plans, the planning engine schedules manufacturing work order
completion dates earlier than Planning Time Fence Date, as follows:

Planned manufacturing orders and non-firm manufacturing work orders: Order


Due Date never scheduled earlier than the item's Planning Time Fence Date.

Firm manufacturing work orders: Never cancel, reschedule, or change the Order
Due Date.

Firm planned manufacturing orders: Retained based on the value of plan option
Overwrite. If None or Overwrite Outside Planning Time Fence, retain the order and
consider Order Due Date firm.

This diagram shows the same manufacturing work orders from topic Manufacturing
Work Order Scheduling scheduled in an unconstrained plan. The planning engine

Supply Chain Plan Modeling 6-127

schedules Order Due Date then offsets operations from Order Due Date according to
Lead Time % on the manufacturing work order routing. For operations scheduled prior
to the plan run date, the planning engine compresses them to start and complete on the
plan run date:

Job 1: is rescheduled out to meet its demand on time. Operation 10 would have
been scheduled to start and complete in the past. These dates are both updated to
Start on Plan Run Date. Operation 20 would have been scheduled to start in the past
and is now updated to Start of Plan Run Date

Job 2: Order Due Date rescheduled out to meet its demand on time. Operation start
and completion dates offset with no compression.

Job 3: Order Due Date rescheduled out to meet its demand on time. Operation start
and completion dates offset with no compression

Job 4: Rescheduled in to meet demand on time because Order Due Date is later than
the Planning Tine Fence Date. All operations offset from this date.

Job 5: Canceled because it has no pegged demand

Job 6: A firm job, not rescheduled.

This diagram shows the effect of Planning Time Fence Date and firming on discrete job
scheduling in Unconstrained plans.

6-128 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Discrete Job Scheduling with Planning Time Fence and Firming, Unconstrained Plan

Manufacturing Work Order Scheduling in Constrained - Enforce Capacity Constraints Plans


For a Constrained - Enforce capacity constraints plan, the planning engine applies the
following planning time fence control rules based on the item's Planning Time Fence
Date:

Planned orders: Do not schedule the first operation to start earlier than Planning
Time Fence Date.

Non-firm manufacturing work orders: If an order, operation, or resource has a start


date inside the planning time fence, do not rescheduled in. If the job a start date
outside of the planning time fence, only reschedule in up to Planning Time Fence
Date.

Firm manufacturing work orders: Never cancel or reschedule. Do not change the
completion date or reschedule the operations. Calculate firm work order resource
requirements and reduce resource availability by these requirements. Consider the
resource loads for firmed jobs prior to scheduling all other supplies.

Firm planned manufacturing orders: Retained based on the value of plan option
Overwrite. If None or Overwrite Outside Planning Time Fence, retain the order and
consider Order Due Date firm. Consider the completion date firm; reschedule
operations as required. The operation rescheduling may cause compression or
violate Planning Time Fence Date because the supply is firmed.

In the operation detailed scheduling, the planning engine calculates Earliest Possible

Supply Chain Plan Modeling 6-129

Start Date for each operation. This is never earlier than Planning Time Fence Date, but it
may be later.
This diagram shows the same manufacturing work orders from topic Manufacturing
Work Order Scheduling scheduled in an unconstrained plan:

Jobs 1, 2, and 3: Rescheduled out based on the required demand dates. All of these
jobs had job and operation start dates earlier than Planning Time Fence Date, so
their operations would never be rescheduled in. Job 1 cannot be scheduled in time
to meet its required demand; the planning engine schedules the operations
respecting their minimum lead-time and the first operation cannot start prior to the
plan run date. The planning engine reschedules Jobs 2 and 3 to meet their demands
on time. It schedules all operations to minimize slack between resources except
Operation 10 which is scheduled earlier due to a capacity constraint

Job 4: Rescheduled in based on its demand due date. Since the planning engine
cannot reschedule Start Date of the first operation earlier than Planning Time Fence
Date, it forward schedules from Planning Time Fence Date.

Job 5: Canceled because it has no pegged demand and its start date is outside the
planning time fence.

Job 6: Since the work order is firm, the planning engine never cancels it or
reschedules its completion date. It does not reschedule the operation start and end
dates and loads the resources are based on their requirements on the existing
schedule dates.

This diagram shows the effect of Planning Time Fence Date and firming on discrete job
scheduling in Constrained - Enforce capacity constraints plans.

6-130 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Discrete Job Scheduling with Planning Time Fence and Firming, Constrained - Enforce
Capacity Constraints Plan

Manufacturing Work Order Scheduling in Constrained - Enforce Demand Due Dates Plans
Constrained - Enforce demand due dates plans generally follow the same rules as
Constrained - Enforce capacity constraints plans. However, the planning engine may
schedule supplies earlier than Planning Time Fence Date to meet the demand. It may
also compress operations.
This diagram shows the same manufacturing work orders from topic Manufacturing
Work Order Scheduling in Constrained - Enforce Capacity Constraints Plans scheduled
in a Constrained - Enforce demand due dates plan. The planning engine schedules all
the supplies to meet the due dates of their pegged demands even if it violates the
planning time fence:

Job 1: Rescheduled out to meet its demand on time. May overload or compress
resources.

Jobs 2 and 3: Rescheduled out to meet their demands on time with no resource
overload or compression

Job 4: Rescheduled in to meet its demand on time. Operation 10 rescheduled in


earlier than Planning Time Fence Date.

Job 5: Canceled because it has no pegged demand

Job 6: Firm, not rescheduled

This diagram shows the effect of Planning Time Fence Date and firming on discrete job

Supply Chain Plan Modeling 6-131

scheduling in Constrained - Enforce capacity constraints plans.


Discrete Job Scheduling with Planning Time Fence and Firming, Constrained - Enforce
Demand Due Dates Plan

Manufacturing Work Order Scheduling with Firm Operations and Orders


If you want to maintain the detailed schedule dates from a previous plan or that you
have set, you can direct the planning engine to consider operations within the planning
time fence as firm.
In constrained plans only, set profile option MSO: Firm Operations/Orders Within Time
Fence to Yes at the site level. The planning engine:

Consider operations with Start Date earlier than Planning Time Fence Date as firm

Does not change their schedule dates and loads resources on these schedule dates

Considers work orders with completion dates earlier then Planning Time Fence
Date as firmed

Does not reschedule their the job completion dates or cancel them

This diagram shows the same manufacturing work orders from topic Manufacturing
Work Order Scheduling scheduled in a Constrained - Enforce capacity constraints plan.
The scheduling in Constrained - Enforce demand due dates plans is similar:

Jobs 1 and 2: All operations are earlier than Planning Time Fence Date; do not
reschedule. Do not change Order Due Date. Compress the first two operations of
Job 1 ad the first three operations of Job 2 to occur on the plan run date because

6-132 Oracle Advanced Supply Chain Planning Implementation and User's Guide

their schedule dates occurred prior to the plan run date.

Job 3: Operations 10, 20, and 30 have Start Date earlier than Planning Time Fence
Date (May 9); do not reschedule. Operation 40 starts after Planning Time Fence
Date; schedule out based on the required demand date. Reschedule out completion
date.

Job 4: All operations have Start Date after Planning Time Fence Date; reschedule
them. Reschedule the first operation up to Planning Time Fence Date. In a
Constrained - Enforce capacity constraints plan, do not violate the operation start
date and forward schedule the job; the job is late for its demand. In a Constrained Enforce demand due dates plan, schedule the operation prior to Planning Time
Fence Date to meet the demand on time.

Job 5: Cancel because all operations scheduled to start after Planning Time Fence
Date

Job 6: Firm; do not reschedule job completion date and operation schedule dates

This diagram shows the effect of firm operations and orders on discrete job scheduling
in Constrained plans.
Discrete Job Scheduling with Firm Operations and Orders, Constrained Plans

Safety Stock
Safety stock is a quantity of stock you plan to remain in inventory to protect against
fluctuations in demand (for example, forecast error) and supply (for example, variable
supplier lead times and irregular operation yields). Safety stock is sometimes referred to
as overplanning, a market hedge, buffer stock, or reserve stock.

Supply Chain Plan Modeling 6-133

Safety stock is an inventory level that needs to be maintained. You satisfy demand, for
example, sales orders and forecasts, by consuming inventory. Safety stock is an
inventory level that you must maintain; it remains in projected available balance.
Safety stock level can be made up of different types of safety stock levels:

Non-transient safety stock levels are levels that you hold from their point of
origination to the end of the planning horizon. They are safety stock levels without
ending effectivity dates.

Transient safety stock levels are levels that you hold for only a certain time during
the planning horizon. They are safety stock levels with ending effectivity dates.
Transient safety stock levels plan for supplies to be completed earlier than the
demands that peg to them and plan for the inventory to be held as safety stock. You
can also complete supplies earlier than the demands that peg to them using safety
lead-time; see Safety Lead-time , page 6-76

This diagram shows a safety stock level and its components for a 15-day planning
horizon (PH). It details:

SSL: Safety stock level

T1, T2: Transient safety stock levels

NT1, NT2: Non-transient safety stock levels

D1

D2

D3

D4

D5

D6

D7

D8

D9

D1
0

D1
1

D1
2

D1
3

D1
4

D1
5

SSL

10

10

10

10

10

10

25

25

25

18

18

18

15

15

15

T1
(D7
>
D9)

10

10

10

--

T2
(D1
0<
D1
2)

6-134 Oracle Advanced Supply Chain Planning Implementation and User's Guide

D1

D2

D3

D4

D5

D6

D7

D8

D9

D1
0

D1
1

D1
2

D1
3

D1
4

D1
5

NT
1
(D7
>
PH
)

NT
2
(D1
>
PH
)

10

10

10

10

10

10

10

10

10

10

10

10

10

10

10

Specifying Safety Stock Levels


You can use several ways to specify safety stock levels to the planning engine:

You specify

Oracle Inventory calculates

The planning engine calculates

Oracle Inventory Optimization calculates

If you run optimized plans, see also Implicit Objectives, page 5-138.
You Specify Safety Stock Levels
Navigate to the item attributes (Inventory > Items > Master Items or Inventory > Items >
Organization Items > tab General Planning > region Safety Stock > field Method.
Set Method to Non MRP Planned
Navigate to form Enter Item Safety Stocks (Inventory > Planning > Safety Stocks).
Enter Item, Quantity, and Effective Date.
If you specify only one safety stock level for an item, the planning engine considers the
safety stock level as non-transient. If you enter more than one safety stock level for an
item, the planning engine generally considers the safety stock level as transient.
However, if the levels are always increasing, the planning engine considers the safety
stock levels as non-transient. If there is no safety stock level for an item, the planning
engine considers the safety stock level as zero.
See Entering and Reloading Safety Stocks, Oracle Inventory User's Guide.

Supply Chain Plan Modeling 6-135

Oracle Inventory Calculates Safety Stock Levels


Navigate to the item attributes (Inventory > Items > Master Items or Inventory > Items >
Organization Items > tab General Planning > region Safety Stock > field Method.
Set Method to Non MRP Planned
Use one of these Oracle Inventory methods for calculating safety stock:

Mean absolute deviation (MAD): The formula is safety stock = Z * 1.25 * MAD,
where Z is a function of the desired service level, which you enter.

User-defined percentage
User-defined percentage: The formula is the percentage you enter times the average
monthly demand.

See Entering and Reloading Safety Stocks, Oracle Inventory User's Guide.
The Planning Engine Calculates Safety Stock Levels
Navigate to the item attributes (Inventory > Items > Master Items or Inventory > Items >
Organization Items) > tab General Planning > region Safety Stock.
Set field Method to MRP Planned %
Specify Bucket Days as the number of days to be used for aggregating demand
Specify Percent as the percentage of aggregated demand to be used for safety stock.
If either Bucket Days or Percent are zero, the planning engine calculates the safety stock
as zero.
The planning engine calculates safety stock level for all for working days in the
planning horizon during the planning process. The level is a target to be satisfied by the
end of the day. You can control it with profile option MSO: Default Timestamp Safety
Stocks.
For each day, the planning engine multiplies the safety stock percentage you define by
the sum of gross requirements for the safety stock days. For repetitively manufactured
items in unconstrained plans only, the planning process multiplies the percentage you
define by the average daily demand during each repetitive planning period.
The formula for discrete safety stock is (Sum of gross requirements for Bucket Days
working days * Percent) / (100 * Bucket Days).
The organization manufacturing calender determines the working days.
The gross requirements includes both independent and dependent demands. For
independent demands, the planning engine uses the demand date. For dependent
demands, it uses the unconstrained demand date. In constrained and optimized plans,
the scheduling process occurs after the safety stock calculation; the planning engine
does not recalculate safety stock even if the scheduling process changes dates.
If the demand is in weekly buckets, the planning evenly divides the weekly demand
over the days.

6-136 Oracle Advanced Supply Chain Planning Implementation and User's Guide

For example, an item has these item attributes:

Safety stock method: MRP Planned %

Bucket Days: 5

Percent: 500% = 5
Days D6 & D7 are non-workdays.
This table shows the demands for days D1 through D9 and the safety stock level for
days D1 and D2. The planning engine does calculate safety stock levels for the other
work days.

D1

D2

D3

D4

D5

D6

D7

D8

D9

Demand (independent
and dependent)

10

20

15

35

25

35

Safety stock level

105
[(10+20+15
+35+25) *
500] / (100
*5)]

100
[(20+15+35
+25+5) *
500] / (100
*5)]

Oracle Inventory Optimization Calculates Safety Stock Levels


Navigate to the item attributes (Inventory > Items > Master Items or Inventory > Items >
Organization Items > tab General Planning > region Safety Stock.
Set field Method to MRP Planned %. You may leave Bucket Days and Percent blank.
Oracle Inventory Optimization calculates safety stock level only for items with item
attribute Method set to MRP Planned %.
Use Oracle Inventory Optimization to calculate safety stock levels that account for
variability in demand and lead times. See Oracle Inventory Optimization
Implementation and User's Guide.
The planning engine receives information for each item-organization combination. The
levels are timed with the inventory optimization plan's time buckets.
If there is a planned item that is not in the inventory optimization plan and item
attribute Method is set to:

MRP Planned %: The planning engine calculates safety stock level for the item

Non MRP Planned: The planning engine receives safety stock level for the item
from Oracle Inventory.

When receiving safety stock information from Oracle Inventory Optimization, the

Supply Chain Plan Modeling 6-137

planning engine:

Does not process safety stock demands that occur after the plan horizon date

Sets safety stock demand for the last bucket to be the same as the safety stock
demand in the second to the last bucket

In weekly and period buckets, moves safety stock demands that occur on a
non-workday to the previous workday

Safety Stock Planning


Enabling Safety Stock Planning
Navigate to form Plan Options (Supply Chain Planning > Supply Chain Plan > Options).
In tab Organizations:

In region Organizations, select field Plan Safety Stock for the organizations that you
want. You can default this setting in the Plan Parameters form (Supply Chain
Planning > Setup > Parameters > Execution Defaults).

Only if you set safety stock levels by an Oracle Inventory Optimization plan, in
region Demand Schedules > field Name, select the inventory optimization plan with
the safety stock levels that you want the planning engine to use.

Planning Phases for Safety Stock


The planning engine plans to meet safety stock levels through a process of sequential
phases:

Safety stock smoothing: Smooths out fluctuations in safety stock. This phase is
optional. The planning engine only performs safety stock pegging if profile option
MSC: Use FIFO Pegging is No.

Inventory netting: Creates planned orders and recommendations to meet safety


stock levels

Pegging: Associates supplies and demands

Scheduling: Detailed schedules supplies

This topic explains phases Safety stock smoothing, Inventory netting, and Scheduling.
To understand the Pegging phase, see Safety Stock Pegging, page 18-81.
Safety Stock Smoothing Planning Phase
Consider this phase especially if you have the planning engine calculate safety stock
levels. The planning engine bases safety stock levels on demand levels; as demand
levels fluctuate, safety stock levels fluctuate. This phase help smooth out nervous safety
stock levels.

6-138 Oracle Advanced Supply Chain Planning Implementation and User's Guide

There are the types of safety stock smoothing:

Within time intervals:

Across time intervals:

Safety Stock Smoothing Planning Phase: Within Time Intervals


You can instruct the planing engine to keep safety stock levels relatively constant within
a time interval.
You specify:

The number of days in the time interval: Set profile option MSC: Safety stock
change interval (Days)

The method that the planning engine should use to calculate the constant value: Set
profile option MSC: Smoothing method to calculate Safety stock within Change
interval

The planning engine begins at the plan start date and:

Groups the days in to the time interval based on the number of days you specify

Finds the value among the days that corresponds to the method--minimum,
maximum, or average

Sets the safety stock level for all the days in the time interval to that value

This table shows the daily safety stock levels. It then shows the smoothed safety stock
levels that the planning engine calculates for the value of profile option MSC:
Smoothing method to calculate Safety stock within Change interval with profile option
MSC: Safety stock change interval (Days) set to 3. Levels are rounded to integers.
D1

D2

D3

D4

D5

D6

D7

D8

D9

D1
0

D1
1

D1
2

D1
3

D1
4

D1
5

Dai
ly

11

14

25

15

35

45

25

12

45

23

10

15

Mi
n

11

11

11

25

25

25

12

12

12

Av
g

17

17

17

35

35

35

27

27

27

10

10

10

Ma
x

25

25

25

15

15

15

45

45

45

45

45

45

15

15

15

Supply Chain Plan Modeling 6-139

Safety Stock Smoothing Planning Phase: Across Time Intervals


You can instruct the planning engine to minimize safety stock levels across the
smoothed time intervals.
You specify:

Whether you want the planning engine to do this smoothing only for MRP Planned
% items or for all items. Set profile option MSC: Apply Safety Stock Change interval
to non MRP Planned Safety Stock.

The maximum change in safety stock values that you will allow between time
intervals. Set profile option MSC: Maximum Percentage variation in safety stock
values.

The minimum change in safety stock values that you consider significant enough to
trigger a change in the safety stock level from one bucket to the next. Set profile
option MSC: Minimum Percentage variation in safety stock values.

The planning engine finds the highest safety stock level within the planning horizon
and begins the smoothing process from that time interval. It proceeds backwards to the
plan start date and smooths each time interval, then proceeds forward to the end of the
planning horizon and smooths each time interval.
The planning engine calculates the change between time intervals as [100 * (Safety stock
level in the next interval - Safety stock level in this interval)] / Safety stock level in this
interval.
If the deviation between the two time intervals is:

Between the minimum and maximum changes in safety stock levels that you will
allow, the planning engine leaves the original safety stock level

Higher than the maximum changes in safety stock levels that you will allow, the
planning engine adjusts the original safety stock level to be at the maximum
percent.

Lower than the minimum changes in safety stock levels that you consider
significant, the planning engine retains the safety stock level for the two buckets.

In this table:

The value you enter for profile option MSC: Smoothing method to calculate Safety
stock within Change interval is Minimum.

You set profile option MSC: Maximum Percentage variation in safety stock values
to 55. This is the maximum deviation that is considered significant to trigger a
change in safety stock between two periods.

You set profile option MSC: Minimum Percentage variation in safety stock values to
10. This is the minimum allowed deviation between any two periods.

6-140 Oracle Advanced Supply Chain Planning Implementation and User's Guide

The planning engine finds the highest smoothed safety stock level in the planing
horizon to be D7-9. It begins from there and smooths across time intervals by
calculating deviations in the order D7-9 to D4-6, then D4-6 to D1-3, then D7-9 to
D10-12, and then D10-12 to D13-15.

D1-3

D4-6

D7-9

D10-12

D13-15

Smoothed
Minimum
safety stock
level within
time intervals

11

25

12

Maximum
allowed
deviation

+/- 55%

+/- 55%

Base

+/- 55%

+/- 55%

Minimum
allowed
deviation

+/- 10%

+/- 10%

Base

+/- 10%

+/- 10%

Order of
smoothing
calculations

Base

Actual
deviation

+46.6%

+400%

Base

-52%

-58%

[100*(16.13-11
)/11]

[100*(25- 5)/5]

[100*(12-25)/2
5]

[100*(5-12)/12
]

Decision

Actual
deviation
within
minimum /
maximum
range; retain
value

Actual
deviation
outside of
maximum
allowed; cap
safety stock
level at 55%
of base level

Base

Actual
deviation
within
minimum /
maximum
range; retain
value

Actual
deviation
outside of
maximum
allowed; cap
safety stock
level at 55%
of previous
level

Smoothed
safety stock
level across
time intervals

11

16

25

12

[25 / (1+0.55)
= 16.13]

[12*(1 - 0.55)]
= 5.4]

Inventory Netting Planning Phase for Safety Stock

Supply Chain Plan Modeling 6-141

When there is a safety stock level for an item, the netting process checks for a shortage
using this formula: Projected available balance from last period + Supplies in this period
- Independent and dependent demand in this period - Safety stock level in this period.
After the planning engine resolves the shortage through planned orders, future firm
planned orders, and recommendations, the projected available balance should be the
safety stock level. However, the projected available balance may be affected by order
modifiers and constraints.
Pegging Planning Phase for Safety Stock
To understand the Pegging phase, see Safety Stock Pegging, page 18-81.
Scheduling Planning Phase for Safety Stock
The planning engine uses the safety stock pegging information to schedule supplies. It
schedules supplies so that they meet both demands and safety stock levels as
appropriate.
Other Safety Stock Planning Principles
The planning engine uses unconstrained demand dates in the inventory netting and
pegging phases. The scheduling phase may move supplies in and out and that could
result in your holding too much or too little safety stock.
The planning engine uses unconstrained demand dates when it calculates safety stock
level. Therefore, it could sometimes be difficult to tie safety stock level to the MRP
Planned % values. The dependent demands used in the initial calculation of safety stock
level may have moved by the scheduling process.
These profile options also relate to safety stock:

MSC: Excess and Safety Stock by Demand Class, see MSC Profile Options, page A12

MSO: Default Timestamp Safety Stock, see MSD Profile Options, page A-67

Viewing Safety Stock Results


To see the results of safety stock planning, see Horizontal Plan, page 18-51,
Supply/Demand Window, page 18-63, and Pegging, page 18-81.

Setting Shipping, Receiving, Carrier, and Supplier Capacity Calendars


Oracle Advanced Supply Chain Planning plans a variety of supply chain activities like
manufacturing, inter facility shipments, purchases, and shipment to customers. Each of
these activities is controlled by a set of calendars. Manufacturing, supplier, and
customer facilities may be able to ship or receive goods on specific days. Oracle
Advanced Supply Chain Planning plans each type of supply or demand considering the
working and non working days in the appropriate set of calendars.
The planning engine considers the following calendars while planning and scheduling:

6-142 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Org/Supplier shipping calendar

Org/Customer receiving calendar

Carrier calendar

Supplier capacity calendar

Manufacturing Calendar

It does not consider account-level customer calendars.


The planning engine generates specific exceptions when the dates in the calendar cause
a delay in meeting a customer order or, when the dates are violated.

Shipping Calendar
The shipping calendar indicates the valid working days for shipment activities
originating from suppliers and organizations. The planning engine does not
recommend a shipment out from those facilities if the date is a non-working day. The
planning engine adjusts the shipment date if the current shipment date is a
non-working day. For example, an inter organization shipment that originates at a
certain organization may be able to start only between 9 a.m. and 5 p.m. on Monday
through Friday. The planning engine considers the working days and times when
generating recommended transfers as part of the planning process.
Shipping calendars also need to be variable by the combination of carrier and the
service level. For example, a carrier company may only pick up parcels between
Monday and Friday. However, another carrier company may also have a Saturday
pickup. In addition, any carrier or service level shipping calendars override the default
shipping calendar for the organization or a supplier.
The planning engine uses:

Processing lead time to calculate the dock date during the planning and scheduling
process

Shipping calendars to calculate valid ship date (dock date - intransit lead time) after
the planning and scheduling process completes

In some cases, the planning engine may not find a valid ship date for a buy order, for
example, if:

You have an item with processing lead time that is less than the intransit time from
supplier to organization

Your shipping calendar has many non-workdays

In these cases, the planning engine uses today's date (the plan run date) as the ship date.
If today is a non-workday on the shipping calendar, the planning engine issues

Supply Chain Plan Modeling 6-143

exception message Order violates a business calendar.

Receiving Calendar
The receiving calendar governs the receiving activities at the organizations or customer
sites that receive goods. The planning engine allows organizations to receive shipments
only on a working day. If the current shipment arrival date is a non-working day
according to the receiving calendar, the planning engine defers the receipt of the
shipment until the next (or previous) working day. For example, the dock doors of a
distribution center that receives truckload shipments from a manufacturing facility may
be open between 12 noon and 5 p.m. on a daily basis. When generating planned
transfers between these two facilities, the planning engine assigns dock dates on these
planned transfers based on the receiving calendar of the organization.
Receiving calendars can also vary by combination of carrier and service level. You need
to specify valid receiving calendars for organizations and customers at the carrier and
service levels.

Carrier Calendar
The carrier calendar indicates the working and non-working days and times for
material that is intransit using different means of transport. For example, certain
methods of shipment such as parcel carriers may not work on weekends. This may
cause the transit time to be stretched over the weekends. The planning engine needs to
consider these non-working times of various transportation modes that are modeled in
the supply chain. Consider a carrier that has a regular transit time of 3 days. However,
this carrier does not pick, deliver or operate during weekends. This implies that while a
shipment that starts on a Monday morning can arrive on a Thursday morning, a
shipment that starts on a Friday morning cannot arrive on a Monday morning. It can
only arrive on a Wednesday morning because the carrier does not operate on Saturday
and Sunday.
Note: The carrier calendar indicates the operating calendar of the

carrier or the service. It does not indicate the pickup or delivery dates
of the carrier.

Supplier Capacity Calendar


The supplier capacity calendar governs how supplier capacity is accumulated over a
period of time. Supplier capacity is only accumulated on the working days according to
the supplier capacity calendar. The supplier capacity calendar also governs how the
supplier processing time is calculated.

Default Hierarchy for Calendars


You may or may not define all the calendars available. Therefore, depending on the
calendars that you define, the valid calendar for scheduling dates could change. Refer

6-144 Oracle Advanced Supply Chain Planning Implementation and User's Guide

the following table for the hierarchy that the planning engine uses for determining valid
calendars:
Calendar
Name

Option 1

Option 2

Option 3

Option 4

Option 5

Supplier
capacity
calendar

Supplier/sup
plier site
capacity
calendar

24x7 calendar

Supplier
shipping
calendar

Carrier/suppl
ier/supplier
site calendar

Supplier/Sup
plier Site
Shipping
Calendar

Carrier/Suppl
ier Calendar

Supplier
Shipping
Calendar

24x7 calendar

Organization
Receiving
Calendar

Carrier/Org
Calendar

Organization
Receiving
Calendar

Organization
Manufacturin
g Calendar

Organization
Manufacturin
g Calendar

Organization
Manufacturin
g Calendar

Organization
Shipping
Calendar

Carrier / Org
Calendar

Organization
Shipping
Calendar

Org
Manufacturin
g Calendar

Customer
Receiving
Calendar

Carrier/Custo
mer/Custome
r Site
Calendar

Customer/Cu
stomer Site
Receiving
Calendar

Carrier/Custo
mer Calendar

Customer
Receiving
Calendar

24x7 calendar

Intransit
Calendar

Carrier
Intransit
Calendar

24x7 calendar

Note: An organization manufacturing calendar always exists for an

organization.

The planning engine first checks option 1 for each calendar. In case, option 1 is not
defined in your setup, then it checks the next option available. For example, when the
planning engine needs to take into account a supplier shipping calendar, it checks for a
supplier / supplier site / carrier shipping calendar. If not specified, the planning engine
looks for a supplier / supplier site shipping calendar. If not specified, it looks for a

Supply Chain Plan Modeling 6-145

supplier / carrier calendar. If not specified, then it looks for a supplier shipping calendar
and if that does not exist, it then defaults to a 24x7 calendar.
If you want any organization shipping and receiving calendars to be 24x7, then you
need to define the specific calendar as 24x7 if the organization manufacturing calendar
is not 24x7.
In case of receiving calendars, the planning engine checks customer receiving calendars
set up at the customer level. Customer receiving calendars set up at the account level
are not supported.
If you do not want to use any shipping, receiving, or, carrier calendar for
planning/scheduling, set the profile MSC: Use Shipping/Receiving Calendars to No.
When you set this profile to No, the planning engine uses only the organization
manufacturing calendar while generating a plan. Irrespective of the setting of this
profile, the planning engine takes into account the supplier capacity calendar to
accumulate supplier capacity. If the supplier capacity calendar is not specified, the
planning engine uses the 24x7 calendar. If you want to accumulate supplier capacity
based on the organization manufacturing calendar, you need to set your supplier
capacity calendar to be the same as the organization manufacturing calendar.

Lead-time Calculation
Oracle Advanced Supply Chain Planning plans orders depending on the type of order
as well as the type of date on the order. The planning engine checks the working and
non working days on specific calendars after taking into consideration the lead-time for
each type of order.
Lead-time offsetting begins only on a workday of the workday calendar.

For Make Orders


Refer the following figure for the calendars and lead-times that the planning engine
takes into account while processing make orders.

The processing time for make orders is calculated as follows:

Routing specified: Manufacturing duration based on resource usages in the routing

6-146 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Routings not specified: Fixed + variable lead-time


In unconstrained plans, the value of fixed + variable lead-time is used regardless of
whether routings are specified or not.

For Buy Order


Refer the following figure for the calendars and lead-times that the planning engine
takes into account while processing buy orders.

The processing time for buy orders is calculated as follows:

Supplier defined: Supplier processing lead-time (assumed to include transit


lead-time)

Supplier not defined: Item processing lead-time

The planning engine calculates the transit lead-time as follows:

Planned order: The ship method on the sourcing rule that the planning engine
selects

Purchase order: The default ship method between the supplier and the receiving
organization

For Transfer Orders


Refer to the following figure for the calendars and lead-times that the planning engine
takes into account while processing transfer orders.

Supply Chain Plan Modeling 6-147

In case of transfer orders for constrained plans:

Ship Date = Start Date

The intransit lead-time between the organizations is specific to the carrier used.

For Sales Orders and Forecast


Refer to the following figure for the calendars and lead-times that the planning engine
takes into account while processing sales orders and forecasts.

The intransit lead-time is specific to the carrier used and the location of the customer
site.

Shift Times
Oracle Advances Supply Chain Planning optionally uses the specified shift timings on
the shipping, receiving, and carrier calendars for calculating lead-times. When the
profile MSO: Use Shift Definitions When Scheduling Lead Times is set to Yes, the
planning engine counts only the working time within the shifts. This is applicable only
to constrained plans.
This means that if each working day defined in a calendar has only one active shift with
8 hours of working time, a lead-time of 1 day (24 working hours) takes 3 working days,
since each working day only offers 8 hours of working time. Also, with this profile
option set to Yes, each date on the order lies within a valid shift timing defined as part
of the calendar. For example, if the shift timing is from 8 a.m. to 4 p.m., then any date on
the order will have a time stamp between 8 a.m. and 4 p.m.

6-148 Oracle Advanced Supply Chain Planning Implementation and User's Guide

To setup and collect the calendar data from an ERP source


1.

Select Order Management > Shipping > Setup > Calendars > Enter.
The Workday Calendar window appears.

2.

Select Order Management > Shipping > Setup > Calendars > Assign.
The Assign Calendars window appears.

3.

Define the calendar that you need to use.


For more details on setting up the calendars, see Oracle Shipping User Guide.

4.

Run collections.
For more details on collections, see Running Collections.
The planning engine collects the following data:

5.

The shipping, receiving, and carrier calendar association with their respective
trading partners (including the carrier or the shipment method) into the destination
tables.

6.

The supplier calendar associated with the Approved Suppliers List (ASL).

7.

Manufacturing calendars associated to the organizations.

8.

Run a plan.
The start date, ship date, arrival dates, order date etc. are associated with the
respective shipping, receiving, and carrier calendars instead of the organization's
manufacturing calendar.

9.

View the calendar from the Planner Workbench.

To collect the calendar data from a legacy source


1.

Collect the calendar data using the following control files

msc_st_calendars.ctl

msc_st_workday_patterns.ctl

msc_st_calendar_exceptions.ctl

msc_st_shift_exceptions

msc_st_shift_times

Supply Chain Plan Modeling 6-149

2.

3.

Collect the calendar associations using the following control files:

msc_st_item_suppliers.ctl

msc_st_trading_partners.ctl

msc_st_calendar_assignments.ctl

Run the Legacy Collections concurrent program.


For more details on Legacy Collections, see Legacy Collection.

4.

Run a plan.
The start date, ship date, arrival dates, order date etc. are associated with the
respective shipping, receiving, and intransit calendars rather than with the
organization's manufacturing calendar.

5.

View the calendar from the Planner Workbench.

To view calendar data from the Tools Menu


You can use the Calendar window to view the valid working days and shift timings on
the various calendars used by the planning engine.
1.

Open the Planner Workbench or Collections Workbench.

2.

Select Tools > Work Dates.


The Calendar window appears.

You can also view calendar data from the following windows:

Supply/Demand window: For more details, see Supply/Demand Window.

Pegging region of the Supply/Demand window: For more details see Right-click
Menu Options in the Pegging Region of the Supply/Demand Window.

Exceptions Details window: For more details, see Exception Details Window.

Viewing Calendar from Exceptions


You can view the calendar data for the following exceptions:

Late Replenishment for Sales Order

Late Replenishment for Forecast

Early Replenishment for Sales Order

6-150 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Early Replenishment for Forecast

Overcommitment for Sales Order

Order Violates a Business Calendar

For more details about the exceptions listed above, see Exception Messages. Only those
calendars that are relevant to the exception message are enabled in the popup menu.
To view calendar data from exceptions:
1.

In the Exceptions Details window, select one of the exceptions listed above.

2.

Right-click and select the Calendar option from the pop-up menu.

Scheduled Receipts
Scheduled receipts are open orders with assigned due dates. This topic explains
scheduled receipts as they relate to planning.

Non-standard Discrete Jobs


When you use non-standard discrete jobs to model rework, the item is both the
assembly and a component of the discrete job. Use one of the following processes to
create and process the discrete job:

Store and record the item in a nettable subinventory. In the non-standard discrete
job, set MRP Net Qty to the expected yield of the non-standard job. Immediately
issue the component material from the nettable subinventory to the to the discrete
job. Complete the finished assemblies to a nettable subinventory.

Store and record the item in a non-nettable subinventory. In the non-standard


discrete job, set MRP Net Qty to the expected yield of the non-standard job and
clear the component Net MRP. Complete the finished assemblies to a nettable
subinventory.

For successful planning when you have non-standard discrete jobs for rework, if you
provide a value for the job MRP Net Qty, then clear the component Net MRP.

Consume Supplies from Substitution Chain


You can instruct the planning engine to use all non-firm purchase orders of components
in the substitution chain before creating a planned order for a primary component. It
uses the purchase orders in first-in, first-out sequence.
The planning engine:

Generally fulfills all possible demands in a day with a purchase order before

Supply Chain Plan Modeling 6-151

moving to the demands on the next day.

Uses purchase orders in order of purchase order availability. It uses component


substitution priority to prioritize multiple purchase orders for the same item on the
same day

Does not reserve supply to meet demands

May create a planned order on one item and cancel purchase orders on another
item in order to follow purchase order availability sequence.

This method:

Only applies to purchased items

Only applies in Constrained Enforce capacity constraint plans

Does not pay attention to order modifiers for scheduled receipts. Oracle
recommends no order modifiers on these items.

Does not pay attention to safety stock. Oracle recommends no safety stock on these
items.

Works only with single-level bills of material

Does not source across organizations

Bases demand priorities on demand date

This diagram shows an example of the processing.


There are two assemblies, A and AA.
The primary component of:

Assembly A is component B

Assembly AA is component BB

The substitution chain for:

Component B is B1 - B2 - B3

Component BB is B1

In this example:

The supply of item B1 on day 1 for quantity 600 satisfies demands for items B and
BB on days 1 and 2.

The supplies of items B2 and B3 on days 2 and 3 satisfy demands for item B on days

6-152 Oracle Advanced Supply Chain Planning Implementation and User's Guide

3 and 4. These items are not in the substitution chain for item BB.

The supply for item B1 on day 4 partially satisfies the demand for item BB on day 3.

The planning engine uses the purchase order for item BB quantity 400 to satisfy its
remaining demand quantity on day 3 and its demand on day 4. It does not use
quantity 100 of this purchase order.

The planning engine recommends that you cancel both purchase orders for item B
on day 15 and the purchase order for item BB quantity 100 on day 15. In the
diagram, they have asterisks after their quantities.

Supply Chain Plan Modeling 6-153

To enable this processing, set these profile options:

MSO: Component offset logic for optimization to 2

MSC: Use Optimization Phase Supply Due Dates for Pegging to Yes

MSO: Schedule PO in FIFO to Yes

MSO: Additional Demand Slices for Shared Supply Rescheduling to -1

MSO: Net All Firm Supplies Before Creating Planned Order to All Supply Types

Maximize Use of Substitute Supplies


You can instruct the planning engine to use the on-hand and on order supply of

6-154 Oracle Advanced Supply Chain Planning Implementation and User's Guide

substitute components before using the on-hand, on order, and planned supply of
primary components. Use this method if you prefer to buy or produce less of primary
components by first using the supply of their substitute components
This method uses supplies in this order to satisfy its demands:

Use on-hand and scheduled receipts of substitute components

Use on-hand and scheduled receipts the of primary component

Recommend planned orders for primary components

Recommend planned orders for substitute components

This method:

Only applies in Constrained (Without Scheduling) planning mode

Only uses on-hand of a substitute component if it is higher than order modifiers


Minimum Order Quantity, Fixed Order Quantity, and Fixed Lot Multiplier

May only use part of the on-hand of a substitute component if it is higher than
order modifiers but not a multiple of them

It uses substitute priority to decide the substitute component supply to use first.
However, the highest priority substitute component supply may not always satisfy the
earliest demand. These tables show an example:
This table shows demand for assembly A.
Entity

Day 10

Day 20

Day 30

Item A Demand

This table shows the substitute components for assembly A, their substitute priority,
and their on-hand.
Substitute Component

Substitute Priority

On-hand

B1

10

B2

B3

In this example, the planning engine does not use the on-hand for substitute component

Supply Chain Plan Modeling 6-155

B3; the quantities of substitute components with higher substitute priorities (B1 and B2)
are enough to satisfy the demands for assembly A. The planning engine can do any of
the following

Use on-hand of substitute component B1 quantity 10 to satisfy the demands for


assembly A on day 10 quantity 5 and day 20 quantity 5. Use on-hand of substitute
component B2 quantity 5 to satisfy the demand for assembly A on day 30 quantity
5.

Use on-hand of substitute component B2 quantity 5 to satisfy the demand for


assembly A on day 10 quantity 5. Use on-hand of substitute component B1 quantity
10 to satisfy the demands for assembly A on day 20 quantity 5 and day 30 quantity
5.

Use on-hand of substitute component B1 quantity 10 to satisfy the demands for


assembly A on day 10 quantity 5 and day 30 quantity 5. Use on-hand of substitute
component B2 quantity 5 to satisfy the demand for assembly A on day 20 quantity
5.

This diagram shows an example of the processing if you use this method.
There is an assembly A with order modifier Minimum Order Quantity of 500.
The primary component of assembly A is component B
The substitution chain for component B is C.
In this example:

Assembly A has demands of quantity 500, quantity 250 on day 5 and quantity 250
on day 10.

The planning engine recommends a planned order against assembly A of quantity


500 on day 5 to satisfy both demands.

Because of the planned order for assembly A on day 5, the planning engine creates
planned order demand for quantity 500 against substitute component C.

The on-hand for component C of quantity 500 satisfies the planned order demand
for substitute component C on day 5.

6-156 Oracle Advanced Supply Chain Planning Implementation and User's Guide

To enable this processing, set these profile options:

MSO: Use up existing supply of primary components before substitute to No; This
setting states your preference to use substitute supplies before primary supplies.
However, if there is no on hand or scheduled receipts for the substitute components
or the primary component, the planning engine creates planned orders for the
primary component first, then the substitute components

MSO: Use Existing Supplies in Alternate BOM/Subs. Comp to 0 or 1 (do not use 2 or
3): This setting states your preference for whether or not the planning engine uses
alternate bill of material component supplies.

MSO: Postpone Use of Alternates to Latest Possible Time to No: This setting states
your preference that the planning engine should not delay planning alternate
supplies until the last possible moment.

MSO: Cost Roll-up incremental factor to 1

This diagram shows an example of the processing if you do not use this method.
In this example

Supply Chain Plan Modeling 6-157

Because of the planned order for assembly A on day 5, the planning engine creates
planned order demand for quantity 250 on primary component B and creates
planned order demand for quantity 250 on substitute component C.

The on-hand for primary component B of quantity 250 satisfies the planned order
demand for primary component B on day 5.

Quantity 250 of the on-hand for substitute component C of quantity 500 satisfies the
planned order demand for substitute component C on day 5.

Setting Up Batch Resources


Batch operations can process multiple items simultaneously. Typical examples of batch
operations are heat treatment, sand blasting, electroplating, specialized drying, and
gamma ray treatment to kill bacteria.
Work scheduled via batch processing is characterized by the same work performed on
multiple items simultaneously for a preset amount of time. Some of the other
characteristics of batch processing are similarities in processing, capacity available to
hold the items, and minimum batch size considerations.

6-158 Oracle Advanced Supply Chain Planning Implementation and User's Guide

The critical issues for scheduling batch operations are:

Grouping items for scheduling

Constraining resources along multiple dimensions

Honoring minimum and maximum batch sizes

Delaying or prebuilding to make up a batch

The following steps show the basic business process flow for scheduling batch
operations:
1.

Group orders for an item or across items for batch operations.

2.

Evaluate batch resources availability along multiple dimensions.

3.

Determine minimum and maximum batch sizes.

4.

Determine delaying and/or prebuilding criteria for batching.

Capability
Oracle ASCP allows you to specify a resource as a batch type resource at the
department resource level. A batch type resource is consumed only on a Lot basis.
Oracle ASCP batches several orders for an item or across items when scheduling batch
resources. Oracle ASCP batches operation sequences that carry the same batchable
resource and schedules them as a batch. The criteria for batching depends on the
following factors:

Sharing same standard operation code

Same usage on the routing

If you do not assign a standard operation code to an operation sequence that uses a
batchable resource, Oracle ASCP only batches orders with matching durations.
If the maximum capacity is exceeded, the planning engine pushes out batchable
resources to the first unconstrained bucket.

To set up Resource Batching


1.

Sign on using the Manufacturing and Distribution Manager responsibility.

2.

From the Navigator, select Bills of Materials > Routings > Resources.
The Resources form appears.

3.

To specify a resource as a batch type resource at the department resource level,

Supply Chain Plan Modeling 6-159

select Batchable.
4.

5.

Enter Minimum Batch Capacity and Maximum Batch Capacity quantities and their
Batch Capacity UOM.

The minimum batch size is implemented as a non-enforced constraint. The


maximum batch size is an enforced constraint; the planning engine continues to
batch orders until it meets the maximum batch size or exceeds the batching
window.

Verify that there is a unit of measure conversion factor between the routing
assembly primary unit of measure and the resource Batch Capacity UOM.

Enter Batching Window and its UOM


Specify the window size in days. If the planning engine does not find enough order
quantity within the batching window to at least meet Minimum Batch Capacity, it:

6.

Starts a batch with less than the minimum quantity

Issues an exception message

Enter Batching Penalty.

Batchable Resources and Planned Orders


Oracle Advanced Supply Chain Planning calculates the capacity of the batchable
resource as
(Specified Batch Capacity in Resource Screen) * (Number of Resource Units specified in
Department/Resources Screen)
When releasing a planned order, Oracle Advanced Supply Chain Planning always sets
the assigned units on a batchable resource requirement to 1. To prevent data
inconsistencies, make sure that the planned order quantities do not require more than
one assigned unit's worth of capacity. Use order modifier Maximum Order Quantity
against the routing assembly.

Batching Window
You can specify a window to batch orders and specify the window size at the
department resource level. If the system does not find orders in the batching window
which is equal to or more than the minimum batch quantity, it starts a batch with less
than minimum quantity. In this case, an exception message is generated.
Specify the batching window value on the source system in days to match the way that
the collections process considers it.
If the planning engine appears to schedule large gaps between resources and you want

6-160 Oracle Advanced Supply Chain Planning Implementation and User's Guide

to reduce them, Oracle recommends that you lower the batching window size.

Minimum / Maximum Batch Capacity


You can specify minimum and maximum batch quantities for batch type resources. The
minimum batch size is implemented as a soft constraint. The maximum batch size is a
hard constraint. Oracle ASCP continues to batch orders until the maximum batch size is
met or until the Batching window is exceeded.

Batchable Unit of Measure


You can specify a unit of measure (volume or weight) at the resource level that is
appropriate to your resource. In addition to the resource availability (time dimension),
Oracle ASCP allows you to constrain a resource in one other dimension (batching
dimensions are time, volume, and weight).
The batching activity is constrained by the maximum capacity set for a resource.
In order to define routings including batchable resources, you must have a unit of
measure conversion factor between the item's primary unit of measure and its batchable
unit of measure.
Example: Batching orders for 2 items
The following table presents order quantities for two items, A and B, sharing the same
batchable resource:
Item

Day 1
Qty.

Day 2
Qty.

Day 3
Qty.

Day 4
Qty.

Day 5
Qty.

Day 6
Qty.

Day 7
Qty.

Day 8
Qty.

Day 9
Qty.

Day
10
Qty.

Item
A

Item B

Batching Window = 3
Maximum Capacity = 6
Considering the batching window and the maximum capacity of the resource, the first
batch is processed on day 2 for the total quantity of 4:
First Batch on Day 2 = 2 + 2 = 4
Because there is a maximum capacity of 6, the 3 units on day 5 is not included in the
first batch.
Second Batch on Day 5 = 3 + 3 = 6

Supply Chain Plan Modeling 6-161

Example: Required Hours and Required Capacity


Order Qty: 2500
Weight requirement: 15 pounds/item
Batch process time: 14 hours
Routing assigned units: 2
If the order is firm order, if it pegs to a firm order, or if the plan is Constrained - Enforce
demand due dates, the resources are overloaded.
The resources consume 8 assigned units instead of 2 units (max), then:

Required hours: 112

Required capacity: 525,000 resource hours per batch (2500 units * 15 pounds/unit *
14 hours)

Performing Tasks on the Planning Server


You can perform the following tasks only on the Planning Server:

Create instances

Define plan names and its options

Create priority rules

You can perform the following tasks on the source or Planning Server:

Add new sourcing rules

Add new assignment sets

Add new bill of distribution

Change the order priority for any independent demand

Add/change supplier capacity and flex fences

Change plan parameters

6-162 Oracle Advanced Supply Chain Planning Implementation and User's Guide

7
Supply Chain Plan Simulations
This chapter covers the following topics:

Overview of Simulations

Simulation Scenarios

Simulation Modes

Running Net Change Replan Simulations

Using Undo to Reverse Actions or Make Changes

Comparing Scenarios Quantitatively

Overview of Simulations
Oracle ASCP provides simulation planning so you can simulate changes and respond to
changing conditions. Simulations can be run by changing plan inputs and parameters
and rerunning the new, simulated plan. The new simulated plan can be saved as a new
plan and compared to the original (baseline) plan. You can copy and version your plan,
save and compare exceptions, and visually highlight changes.

Simulation Scenarios
You can simulate changes to material and resource capacity simultaneously. In
addition, you can simulate the effects of changing planned orders.

Supplier Capacity
To simulate item supply changes, you can add new supplier capacity and adjust a
supplier's capacity (for example, change daily capacity from 100 units to 200 units) over
a specified time frame.

Supply Chain Plan Simulations 7-1

Resource Availability
You can add new resource availability and modify how many resources are available
over user defined time frame. Resource constraints include available machine hours,
available worker hours, and adding or removing shifts.

Shutdown Planning
Oracle Enterprise Asset Management plans maintenance activity and creates
maintenance work orders which may specify shutdown of equipment resources. To
plan for those shutdowns in Oracle Advanced Supply Chain Planning, run the Oracle
Enterprise Asset Management Load Equipment Maintenance Downtime concurrent
process.
The process creates a simulation set with the downtimes recorded as capacity changes
for reduced hours. You can limit the organizations, departments, and resources that
appear in the simulation set.
It does not create capacity changes for resources with Available 24 Hours selected.
You cannot edit the capacity change entries but you can make additional simulation set
entries.
For more information, see Oracle Enterprise Asset Management User's Guide.

Supplies
To simulate supply changes, you can:

Add new planned orders

Firm planned orders, discrete jobs, and purchase orders

Modify quantities, dates, sources, and alternates

Demands
You can alter the demand priority of any demand. Oracle ASCP then modifies the
existing schedule to accommodate changes to demand priority. To simulate demand
changes, you can modify quantities and due dates for independent demand (MDS
entries). You can also add new Manual MDS.

Simulation Modes
You can use the Planner Workbench to simulate and evaluate changes to specific
orders, supplier capacity, and resource capacity. Additions to demand and supplies can
also be simulated. Net change replan simulation is a powerful What If analysis feature

7-2 Oracle Advanced Supply Chain Planning Implementation and User's Guide

that lets you update a material plan by planning only the items you have changed in the
Planner Workbench. Replanning is based on the snapshot data gathered during the
original planning run and the changes you have made with the Planner Workbench. No
other transactions, such as receipts in Oracle Inventory, are considered in the
replanning process. You can also implement the changes recommended by net change
replan.

Net Change Replan


Net change replan generates only those plan outputs that have changed compared to a
baseline plan. It allows evaluation of plans within seconds when minor changes are
made in the plan.
Batch Mode Planner
Batch mode lets you communicate directly with the database while making and
replanning your changes. While frequent replanning can place an excessive load on
system resources, batch mode gives other users access to the plan while you are
performing simulations.
Batch mode is particularly useful when you want to complete a single replanning cycle.
Online Planner
The online planner lets you simulate and replan manual changes to supply and demand
records without increasing database traffic. Starting an online session loads all planning
data into memory. Afterwards, you can make changes to that data, then replan the
changes to see their effect on the rest of the plan. You can implement and release your
changes from within the session, or you can make changes and replan as many times as
necessary before the release.
As a simulation tool, the online planner lets you see the effect of the changes you make
in the Planner Workbench. As an implementation tool, it reduces unnecessary database
transactions and offers rapid plan revision and execution. As a monitoring tool, it
generates the full set of exception messages following a replan. It also lets you save the
exceptions generated by previous sessions, offering you feedback on successive
planning decisions.
The online planner is particularly useful when performing frequent simulation on a
single plan. In online mode, you can do this without suffering a significant loss in
performance.
The following are some of the rules of operation for the Online Planner:

You can view any plan even if another user is running online simulation.

You are not allowed to start another Online Planner session nor are you allowed to
make changes to the plan when Online Replan is progressing.

You are allowed to enter changes before and after, but not during Online Replan
session.

Supply Chain Plan Simulations 7-3

The changes you have made prior to Online Replan are incorporated into the
replan.

You can view all of the changes that have been made since the last batch rerun of
the plan.

You can see the user and timestamp of all changes.

The changes you made during an online session can be undone.

Running Net Change Replan Simulations


You have two options for running net change replan simulations:

Batch plan

Online replan

Run the online planner or batch replan process after making changes to supplies and
demands in Planner Workbench, for example, adding new supplies and demands,
changing supply dates and quantities. If you do not run these, your next complete
regeneration may fail, especially if you set plan option Overwrite to None or Outside
Planning Time Fence.

Running Batch Replan


Note: Save and make a copy of your baseline plan before running batch

replan (make modifications to the copy). Otherwise, you will lose


visibility to your baseline plan. SeeUsing Undo to Reverse Actions or
Changes, page 7-6

To run a batch replan


1.

Select a plan in the Planner Workbench.

2.

Make the desired changes to the plan.

3.

Run your plan again by choosing Plan > Batch Replan.

4.

Make a note of the concurrent request ID and choose OK.

5.

Verify that the replanning process is complete.

6.

Re-query the plan to review your changes.

7-4 Oracle Advanced Supply Chain Planning Implementation and User's Guide

7.

If you are not satisfied with the replan results, repeat steps 2 through 6 as needed.

Running Online Replan


Note: Save and make a copy of your baseline plan before running batch

replan (make modifications to the copy). Otherwise, you will lose


visibility to your baseline plan.

To run online replan


1.

Select a plan in the Planner Workbench Window.

2.

Choose Plan > Start Online Planner.

3.

Make a note of the concurrent request ID and choose OK.


While the online planner loads the data into memory, you will see the Online
Planner Status window. This window displays the progress of the loading and
signals you when the session is ready for planning

4.

When the status window informs you that the session is ready for planning, close
the window to return to the Planner Workbench. Your online planner session is
now active.

5.

Make the desired changes to your plan.

6.

Save the plan.

7.

Choose Plan > Online Replan.

To check the status of an online planner session


Choose Plan > Online Planner Status.
The Online Planner Status window appears.
Note: Though you can view a plan while another user is running an

online simulation for that plan, you can neither make changes to the
plan nor start another simulation until the current run completes. An
icon denoting that online planner is running accompanies the plan in
the left pane tree.

Note: It is recommended that the online planner be stopped as soon as

a series of simulations is complete. Multiple active online planners

Supply Chain Plan Simulations 7-5

could consume a lot of system resources (CPU/memory) in a


production environment.

To stop an online planner session


1.

Choose Plan > Stop Online Planner

2.

Click OK to confirm your choice.


Note: Do not stop the online planner until all simulations are complete.

To save your actions


1.

Choose Plan > Save actions.


A pop-up window indicates the version number of your saved actions. Note this
version number if you wish to view your actions later.

To view your actions


1.

Select the Actions tab (left pane) then scroll down to the desired version.

Using Undo to Reverse Actions or Make Changes


The Undo feature enables you to reverse changes for online planning. The following list
details how this feature functions:

You can undo your changes in any order, as long as the record you are undoing has
not had subsequent changes made to it.

You can undo changes until the plan is rerun in batch mode.

You can view online planning changes using Undo Summary.

You can view all of the changes that have been made since the last batch rerun of
the plan. You can see the user and timestamp of all changes.

You can tell immediately upon entering the Planner Workbench that the online
planner is running or that it has been run.

You can create a savepoint/bookmark and undo all of your changes to that
savepoint. Bookmark names are not required to be unique.

You cannot undo a release.

7-6 Oracle Advanced Supply Chain Planning Implementation and User's Guide

You cannot undo changes made to the implement properties.

To view the Undo Summary for a plan


1.

Select Plan > Undo Summary.


The Undo Summary window appears. This window lists the user and timestamp
for every action/change made to the plan since the last batch replan. It includes
online planning changes, sorted by user.

To view details on an action


1.

Select an action in the Undo Summary window.

2.

Click Detail.
The Undo Detail window appears.

To undo your actions


You can undo actions you make in the online planner in any order so long as no one
else has made subsequent changes to the record you are undoing.
Note: You can only undo changes made between batch replan runs.

1.

Select Plan > Undo Summary.


The Undo Summary window appears.

2.

Select a change you initiated in the online planner.

3.

Click Undo.
Note: You cannot undo another user's changes. If you attempt to do so,

you will receive an error message.

To create a bookmark
You can create save points for undoing online planner actions. Subsequently, you can
undo only those online planner actions made after the bookmark.
1.

Select Plan > Add Undo Bookmark.

2.

In the pop-up window, enter a name for the bookmark.

Supply Chain Plan Simulations 7-7

Comparing Scenarios Quantitatively


Simulation lets you compare Key Performance Indicators (KPIs) of multiple plans and
make necessary changes to reach your goals. Standard KPIs available in Oracle ASCP
are:

Inventory Turns

On-time Delivery

Planned Utilization

Margin Percentage

Margin

Cost Breakdown

You can quantify the results of simulation scenarios and graphically compare the results
of multiple scenarios to help you choose the plan that best meets your performance
objectives.
You can also compare the differences in exception messages between two plans in the
Plan Comparison Report; see Identifying Differences Between Plans, page 17-132.

To compare scenarios quantitatively


1.

Navigate to the Planner Workbench.

2.

Select the baseline plan.

3.

While holding the shift key, select the simulated plan.


KPIs for both plans show side by side.

7-8 Oracle Advanced Supply Chain Planning Implementation and User's Guide

8
Supply Chain Plan Optimization
This chapter covers the following topics:

Overview of Optimization

Optimization Objectives

Setting Penalty Factors

Comparing Different Optimization Runs

Overview of Optimization
In optimized supply chain plans, Oracle ASCP uses a combination of traditional linear
programming and constraint programming techniques.
You can choose to optimize your plans to meet one or more of the following objectives:

Maximize inventory turns

Maximize plan profit

Maximize on-time delivery

The plan objective is derived by combining and weighting chosen objectives.


Optimization determines the best possible sources of supply, considering all your
material, resource, and transportation constraints.
Optimized plans automatically choose (on the basis of minimizing plan objective cost)
the following:

Alternate bills of material

Alternate routings

Alternate resources

Substitute components

Supply Chain Plan Optimization 8-1

Constrained plans with decision rules also select alternate bills of material, routings,
and resources; however, they do not do so on the basis of maximizing plan objectives.
Optimized plans do not select an alternate bill of material unless it has an alternate
routing specified and do not select an alternate routing unless it has an alternate bill of
material specified.
Optimized plans will override the rankings and sourcing percentages provided in
sourcing rules and bills of distribution as necessary in order to minimize the plan
objective cost.
You cannot plan repetitive items in optimized plans.

Optimization Objectives
Multiple optimization objectives can be met by assigning weights to each. This is done
using the Optimization tab.
For more information on the Optimization tab, see Defining Plans., page 5-1
Following are descriptions of the various optimization objectives:
Maximize Inventory Turns
This objective is achieved by minimizing the total inventory for the plan duration.
Maximize Plan Profit

The following are considered:

Item cost

Resource cost

Inventory carrying cost

Transportation cost
Other penalty costs are considered, such as demand lateness, resource over
utilization, etc.

Maximize On-time Delivery


This maximizes on-time delivery by trying to ensure that all demand is met on time.
Penalty factors specify the relative importance of demands when maximizing on-time
delivery.

Setting Penalty Factors


Oracle ASCP depends a great deal on data related to costs, penalties, and priorities
above and beyond what is available from the ERP system. You can set penalty factors at
different levels using flexfields, plan options, or profile options. Flexfields let you set

8-2 Oracle Advanced Supply Chain Planning Implementation and User's Guide

penalty factors at the most discrete level. For example, you can set the Penalty Factor for
Late Demand at the Demand, Item, or Org level using flexfields. Plan options and
profile options let you set the same penalty factor at the Plan level and Site level,
respectively.
Warning: Penalty costs are different from penalty factors. Penalty costs

are the product of the penalty factor and some other parameter such as
list price, item cost, resource cost, or transportation cost.

For all of the steps related to setting penalty factors, please log in as Manufacturing and
Distribution Manager, unless otherwise noted. You must run the Create Planning
Flexfields program beforehand for the flexfields used for setting penalty factors to be
operational. Please see Oracle ASCP Flexfields, page B-1 for additional details. Finally,
please refer to Choosing an Objective Function for help with setting actual penalty
costs.
For more information on setting penalty factors, see 'Profile Options, page A-1 and
'Oracle ASCP Flexfields., page B-1

Setting Late Demand Penalty Costs


The following figure shows the hierarchy for Setting Penalty Factor for Late Demand.

Supply Chain Plan Optimization 8-3

Hierarchy for Setting Penalty Factor for Late Demand


Hierarchy for Setting Penalty Factor for Late Demand

If the data is not available at a given level, Oracle ASCP will check for available data at
the next level in the hierarchy and so on.
To set late demand penalty cost at the demand level
1.

From the Navigator, choose Supply Chain Planning > Forecast > Entries.
The Item Forecast Entries window appears.

2.

Select a forecast.

3.

Select the flexfield.


The MRP Forecast Dates window appears.

8-4 Oracle Advanced Supply Chain Planning Implementation and User's Guide

4.

Enter the Late Forecasts Penalty factor.

To set late demand penalty cost at the item level


For more information on these steps, please refer to the Oracle Inventory User's Guide.
1.

From the Navigator, choose Inventory > Items > Master Items.
The Master Item window appears.

2.

Click the Item field.

3.

Select View menu > Find.


The Find Master Items window appears.

4.

Enter a search string for the item in the Item field and click the Find button.
The Master Item window appears.

5.

Select the flexfield.


The Items window appears.

6.

Enter the Late Demands Penalty factor.

To set late demand penalty cost at the organization level


1.

From the Navigator, choose Inventory > Setup > Organizations > Parameters.
The Organization Parameters window appears.

2.

Select the flexfield.


A second Organization parameters window appears.

3.

Enter the Late Demands Penalty factor.

To set late demand penalty cost at the plan level


1.

Select the Advanced Supply Chain Planner responsibility.

2.

From the Navigator, choose Supply Chain Plan > Options.

3.

Select a plan.
The Plan Options window appears.

4.

Select the Optimization tab.

5.

Enter the penalty factor in the Demand Lateness field.

Supply Chain Plan Optimization 8-5

To set late demand penalty cost through a profile option


1.

Log in as the System Administrator.

2.

From the Navigator, choose Profile > System.


The Find System Profile Values window appears.

3.

Enter the profile name MSO: Penalty Cost Factor for Late Demands in the Profile
field and click Find.
The System Profile Values window appears.

4.

Enter the penalty factor in the Site column.

Setting Penalty Factors for Exceeding Material Capacity


The following figure shows the hierarchy for Setting Penalty Factor for Exceeding
Material Capacity.

8-6 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Hierarchy for Setting Penalty Factor for Exceeding Material Capacity


Hierarchy for Setting Penalty Factor for Exceeding Material Capacity

If the data is not available at a given level, Oracle ASCP will check for available data at
the next level in the hierarchy.
To set penalty factors for exceeding material capacity at the item/supplier level
For more information on these steps, please refer to the Oracle Purchasing User Guide.
1.

From the Navigator, choose Purchasing > Supply Base > Approved Supplier List.

2.

Click Attributes.
The Supplier-Item Attributes window appears.

3.

Select the flexfield.

Supply Chain Plan Optimization 8-7

The Attributes window appears.


4.

Enter the Material Over-Capacity Penalty factor.

To set penalty factors for exceeding material capacity at the item level
For more information on these steps, please refer to the Oracle Inventory User's Guide.
1.

From the Navigator, choose Inventory > Items > Master Items.
The Master Item window appears.

2.

Click the Item field.

3.

Select View menu > Find.


The Find Master Items window appears.

4.

Enter a search string for the item in the Item field and click Find.
The Master Item window appears.

5.

Select the flexfield.


The Items window appears.

6.

Enter the Material Over-Capacity Penalty factor.

To set penalty factors for exceeding material capacity at the organization level
1.

From the Navigator, choose Inventory > Setup > Organizations > Parameters.
The Organization Parameters window appears.

2.

Select the flexfield.


A second Organization Parameters window appears.

3.

Enter the Material Over-Capacity Penalty factor.

To set penalty factors for exceeding material capacity at the plan level
1.

Select the Advanced Supply Chain Planner responsibility.

2.

From the Navigator, choose Supply Chain Plan > Options.

3.

Select a plan.
The Plan Options window appears.

4.

Select the Optimization tab.

8-8 Oracle Advanced Supply Chain Planning Implementation and User's Guide

5.

Enter the penalty factor in the Exceeding material capacity field.

To set penalty factors for exceeding material capacity through a profile option
1.

Log in as the System Administrator.

2.

From the Navigator, choose Profile > System.


The Find System Profile Values window appears.

3.

Enter the profile name MSO: Penalty Cost Factor for Exceeding Material Capacity in
the Profile field and click Find.
The System Profile Values window appears.

4.

Enter the penalty factor in the Site column.

Setting Penalty Factors for Exceeding Resource Capacity


The following figure shows the hierarchy for Setting Penalty Factor for Exceeding
Resource Capacity.

Supply Chain Plan Optimization 8-9

Hierarchy for Setting Penalty Factor for Exceeding Resource Capacity


Hierarchy for Setting Penalty Factor for Exceeding Resource Capacity

If the data is not available at a given level, Oracle ASCP will check for available data at
the next level in the hierarchy.
To set penalty factors for exceeding resource capacity at the resource level
1.

From the Navigator, choose Bills of Material > Routings > Departments.
The Departments window appears.

2.

Find a department.

3.

Click Resources.
The Resources window appears.

4.

Select the flexfield


The Department Resource Information window appears.

5.

Enter the Resource Over-Capacity Penalty factor.

8-10 Oracle Advanced Supply Chain Planning Implementation and User's Guide

To set penalty factors for exceeding resource capacity at the organization level
1.

From the Navigator, choose Inventory > Setup > Organizations > Parameters.
The Organization Parameters window appears.

2.

Select the flexfield.


The Organization Parameters window appears.

3.

Enter the Resource Over-Capacity Penalty factor.

To set penalty factors for exceeding resource capacity at the plan level
1.

Select the Advanced Supply Chain Planner responsibility.

2.

From the Navigator, choose Supply Chain Plan > Options.

3.

Select a plan.
The Plan Options window appears.

4.

Select the Optimization tab.

5.

Enter the penalty factor in the Exceeding resource capacity field.

To set penalty factors for exceeding resource capacity through a profile option
1.

Log in as the System Administrator.

2.

From the Navigator, choose Profile > System.


The Find System Profile Values window appears.

3.

Enter the profile name MSO: Penalty Cost Factor for Exceeding Resource Capacity
in the Profile field and click Find.
The System Profile Values window appears.

4.

Enter the penalty factor in the Site column.

Setting Penalty Factors Using Plan Options


There are four penalty factors that can be set in the Optimization tab. For more
information on the Optimization tab, see Defining Plans., page 5-1

Penalty Factor for Late Demand

Penalty Factor for Exceeding Material Capacity

Supply Chain Plan Optimization 8-11

Penalty Factor for Exceeding Transportation Capacity

Penalty Factor for Exceeding Resource Capacity

Penalty Cost for Late Demand


The penalty cost for late demand (forecasts and sales orders) is equal to:

(Penalty factor) x (List price)

Penalty Cost for Exceeding Material Capacity


The penalty cost for exceeding material capacity is equal to:

(Penalty factor for exceeding material capacity) x (Item cost)

Penalty Cost for Exceeding Transportation Capacity


The penalty cost for exceeding transportation capacity is equal to:

(Penalty factor for exceeding transportation capacity) x (Transportation cost)

Penalty Cost for Exceeding Resource Capacity


The penalty cost for exceeding resource capacity is equal to:

(Penalty factor for exceeding resource capacity) x (Resource cost)


Note: Unit costs (list price, item cost, and so on) play an important

role in determining penalty costs.

Setting Penalty Factors Using Optimization Profile Options


These profile options can be used to specify default values necessary for optimization.
Note: For detailed information on setting these and other profile

options, see 'Profile Options, page A-1.

Penalty Factor for Late Demand


Use this profile option to define a penalty factor common to all demands. The demands
include sales orders and forecasts.
Penalty Factor for Exceeding Material Capacity
Use this profile option to define a global penalty factor for exceeding material capacity.
This value will be common to all items in the plan.

8-12 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Penalty Factor for Exceeding Resource Capacity


Use this profile option to define a global penalty factor for exceeding resource capacity.
This value will be common to all manufacturing and transportation resources in the
plan.
Inventory Carrying Costs Percentage
Use this profile option to specify the inventory carrying costs percentage for all items in
the plan. The value is specified as a number between 0 and 1.
Maximum Allowable Days Late
Use this profile option to limit the number of days by which a demand or non-firm
scheduled receipt can be moved out. This value is used to improve performance during
optimization. The value is specified as an integer greater than 0.

Comparing Different Optimization Runs


You can generate an optimized and executable plan based on your plan objectives as
well as material, resource, and transportation constraints. For example, you could
compare two optimized plans with different objective weights and compare the results
based on performance indicators.
Results of optimized plans are stored for use by future planning runs.
For more information on simulations see Simulations, page 7-1. For more information
on evaluating plan performance and comparing multiple plans, see 'Exception
Messages , page 17-132.

Supply Chain Plan Optimization 8-13

9
Supply Chain Constraint-Based Planning
This chapter covers the following topics:

Overview of Constraint-Based Planning

Constraint Types

Enabling and Disabling Constraints

Setting Constraints for Different Plan Types

Enforce Purchasing Lead-time

Rules Used in Constrained Plans

Enforce Capacity Constraints Scheduling

Enforce Demand Due Date Scheduling

Engineering Change Orders Use-Up Effectivity

Forecast Expiration

Sequence Dependent Setups

Planned Inventory Points

Overview of Constraint-Based Planning


Constraint-based planning and scheduling is an approach for balancing material and
plant resources while meeting customer demand. It takes into account constraints at the
enterprise and plant levels. Material and capacity constraints are considered
simultaneously. Capacity constraints include factory, distribution, and transportation
resources. This complete picture of the problem provides instant and global visibility to
the effects of planning and scheduling decisions throughout the supply chain.
There are two types of constraint-based planning--with and without optimization. This
section first describes constraint types that are applicable to both types, and then
describes constraint-based planning without optimization. Constraint-based planning
with optimization is described in 'Optimization, page 8-1.

Supply Chain Constraint-Based Planning 9-1

You cannot plan repetitive items in constrained plans.

Constraint Types
You can define constraints for materials and resources in your plan. You will also be
able to specify the level of importance of these constraints depending on your business
needs and the planning horizon. You can generate plans using the following scenarios
for each planning bucket type (days, weeks, periods):

Plan considering material constraints only

Plan considering resource constraints only

Plan with respect to both material and resource constraints

See Defining Plans, page 5-1 for information on defining the relative importance of
constraints.
The following table gives you the information you need to run a constraint-based plan:
Constraint Type

Includes

Items

BOM effectivities (process effectivity), ECOs,


alternate BOMs, substitute components,
by-products, safety stocks, order modifiers,
supplier-specific order modifiers,
supplier-specific lead-times, pegging
restrictions

Manufacturing Resources

Routing effectivities, alternate routings,


alternate resources, resource capacities, line
rates, workday calendar

Transportation Resources

Carrier capacities, shipment and delivery


calendars

Sourcng Constraints

Sourcing effectivities, sourcing ranks,


allocation percentages, supplier capacity

Suppliers

Supplier capacity, supplier rank, supplier


calendar, flex fences, supplier order modifier

DemDands

Sales orders/forecasts, demand priority,


demand priority rules

9-2 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Items
Item Definition
General Planning tab, Source Organization field: Do not set the value of this field to the
same organization in which you are setting the item attributes.
You set item attributes for process manufacturing supply tolerances as item attributes.
These tolerances instruct the planning engine not to exactly match supply to demand at
all times through the planning horizon. See Supply Tolerances, page 19-62.
The item attribute Create Supply only applies to end item substitution. It specifies
whether to create supply at the current revision of the item or at a higher revision of the
item. It does not control whether or not the planning engine creates planned orders for
the item; for this, use item attribute MRP Planning Type.
Use the Item Attributes Mass Maintenance form to update the same item attributes for
multiple items..
Bills of Material
You can set effective dates for BOMs. Similarly, you can set effective dates for process
effectivity (this is for Oracle OPM only). You can specify effectivities in the form of
effective dates, use ups, model/unit numbers. For more information, see Effective Date
Fields, Oracle Bill of Materials User's Guide and Primary and Alternate Bills of Material,
Oracle Bills of material User's Guide
Note: Effectivity can be set not only at the date level, but also at the unit

number level.

The planning engine uses the yield percentage that is effective on the pegging demand
date. Because of constraints, the planning engine could later schedule the component to
be used on a date that has different yield percentage in the bill of material; however, the
planning engine continues to use the yield from the pegging demand date.
Engineering Changes (ECOs)
Oracle ASCP evaluates the engineering change orders as of their scheduled effective
date. You can order material and plan resources that you need for new revisions ahead
of time.
Note: The planning process only suggests implementing engineering

change orders when the unconstrained start date of the planned order
is later than the effective date. Oracle ASCP does not suggest a planned
order using an ECO if the planned order needs to start before the
effective date of the ECO.

For a pending ECO, you can specify whether to include the engineering changes during

Supply Chain Constraint-Based Planning 9-3

the planning process. Set the MRP Active Flag to Yes in the Engineering Change Order
window if you want the planning process to consider the engineering changes on the
ECO.
Oracle ASCP considers engineering changes when generating component requirements
for planned orders and suggested repetitive schedules. The quantity specified by an
engineering change order is considered if the scheduled effective date of the ECO is
before the suggested start date of the order. For additional information, see
'Engineering Change Orders Use-Up , page 9-56Effectivity.
Substitute Components
Substitute components are modeled similarly to alternate resources. Each primary BOM
component is assumed to have a set of possible substitutes. The primary item will be
used instead of the substitute when it is available.
For more information, seeAssigning Substitute Components, Oracle Bills of Material
User's Guide.
By-products
You can define negative usages for component items on a bill of material in Oracle Bills
of Material. You can add by-products to discrete jobs using Oracle Work in Process.
Oracle ASCP includes by-products on standard and non-standard discrete jobs and
components with a negative usage on a bill of material when netting supply and
demand. Oracle ASCP considers this type of component requirement as supply
available on the job completion date.
Note: You can manually add a negative requirement to a non-standard

job in Oracle Work in Process to manage components that result in


disassembly. You could use this option for repairing assembly units. It
lets you track the item that is issued to the job as available supply on
completion of the repair job.

Planned Orders
You can turn off planned order creation for an item.
Consider turning off planned order creation if your business has these or similar
situations

You have a by-product in a bill of material that can be a downstream component.


You want to consume the available stock of the by-product, but you do not want to
buy any of it. In addition, you want to take sales orders for the by-product, to ship
against them as supplies are available, but not to make any of the by-product to
meet sales order demand.

You want to phase out item components and their replacement with newer
ingredients. You cannot have any orders or builds for the phased out item, but you

9-4 Oracle Advanced Supply Chain Planning Implementation and User's Guide

want to use up the available stock that you have.

You do not want to make more of an item, but you do want to distribute and sell
the available stock.

To turn off planned order creation for an item, use Item Mass Maintenance and set item
attribute New Planned Order Creation. Valid values are:

Create New Planned Orders (default)

Do Not Create New Planned Orders

This item attribute applies only to these plan types:

Constrained (Without Scheduling)

Constrained (With Scheduling)

Distribution Planning

Product Families
Product families improve plan performance, letting you plan further down the plan
horizon. You can do the following at the product family level:

Specify demands

Run planning and scheduling

Create supplies

For more information, see Forecast Explosion, page 5-97..


Safety Stock
See Safety Stock, page 6-133.
Order Modifiers
Order sizing is a set of item attributes that allow you to control the recommended order
quantities for planned orders. The planning process creates planned orders using basic
lot-for-lot sizing logic.
You can set order modifiers in the following forms:

Master Items and Organization Items

Supplier-Item Attributes: These values supersede values in Master Items and


Organization Items

Recipe Validity Rule Details: For process manufacturing

Supply Chain Constraint-Based Planning 9-5

Note: The planning process ignores order modifiers for items that have

a phantom supply type.

Note: Order modifiers for supplied items may be defined by their

suppliers.

For additional information, please refer to Items, General Planning Attribute Group and
MPS/MRP Planning Attribute Group in the Oracle Inventory User's Guide.
Fixed Days Supply
The planning process places single orders for the quantity that covers the requirements
for the user-defined number of days. When suggesting planned orders, the planning
process looks forward this many days and accumulates all of the demand in that time
period. It then suggests a planned order to satisfy the total quantity required for that
time period.
If you use order modifier Fixed Days of Supply, the planning engine creates a single
supply to cover multiple days of demand. During constraint-based scheduling, the
planning engine may move the demand and supply dates such that you cannot
reconcile the supply quantity to the demand dates and quantities. To attempt a
reconciliation, Oracle recommends using the old due date on the planned order
demands.
Fixed Order Quantity
The planning process places one or more orders for the user-defined quantity or
repetitive rate.

For discretely planned items, when the requirement for a given date exceeds the
fixed order quantity, place multiple orders.

For repetitively planned items, either recommend a rate equal to the fixed order
quantity or a rate of zero.

Fixed Lot Multiple


The planning process places single orders in quantities that are multiples of the
user-defined quantity or rate.
For example, when the fixed lot multiple quantity is 100 and the requirement equals 110
units, place a single order for 200 units.
Minimum and Maximum Order Quantity
The planning process places one or more orders for at least the minimum quantity, but
no greater than the maximum quantity.
For discretely planned items, when the requirement for a given date exceeds the
maximum order quantity, the planning process places multiple orders.

9-6 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Rounding Order Quantities


You can define, for each inventory item, whether the planning process should round
order quantities when the actual order quantity is calculated as a fraction. If you choose
to round, order quantities are rounded to the next highest whole number.
Note: By rounding up, the planning process may suggest a planned

order for more than what is actually needed. This extra quantity is
carried over into the next period as supply.

This diagram shows the order in which the planning engine applies order modifiers to
planned orders (precedence of order modifiers).

Supply Chain Constraint-Based Planning 9-7

Requirement Integer Quantities


Use requirement integer quantities to instruct the planning engine only to pass
dependent demand requirement quantities that are whole numbers. You set the
instruction for each component of each assembly in each organization.
The order modifier item attribute Round Order Quantities instructs the planning engine
that when it calculates a fractional quantity for an assembly supply order, it should
round the assembly supply order quantity up to the next highest whole number.
Fractional supply order quantities occur because of:

Fractional bill of material quantities

9-8 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Process yield

Shrinkage

Co-product relationship percentages

MRP-planned safety stock

Component yield

From the extra supply order quantities, the planning engine creates fractional
dependent demands on the components to match those extra supply order quantities
and carries pegging in fractional quantities through the lower bills of material levels.
Pegging to fractional demand quantities is both inaccurate and difficult to understand
when you actually make the components and subcomponents in whole number
quantities.
To instruct the planning engine to round dependent demand quantities for components:

On the Organization Items form, MPS/MRP planning tabbed region, select the item
attribute Round Order Quantities for the component.

On the Bills of Material form, Component Details tabbed region, select a value for
the field Enforce Integer Req for the component.

Select Up to instruct the planning engine to round fractional dependent


demand requirements up to the next highest whole number.

Select Down to instruct the planning engine to round fractional dependent


demand requirements down to the next lowest whole number.

If you use Oracle Process Manufacturing and want requirement integer quantities
processing, select attribute Integer Multiple Scaled Items. This duplicates the Up
selection of Enforce Integer Reqs.

If you use substitute items, you can select Enforce Integer Reqs in the Substitute
window.

If you use engineering change orders, you can select Enforce Integer Reqs as you
add and change the component list.

You can view the setting for each component in the Planner Workbench Components
window, Item Details tabbed region.
The planning engine does not issue any new exceptions as a result of the rounding.
In the following situations, the planning engine honors your instruction:

Material requirement plan, master production schedule, and distribution


requirement plan

Supply Chain Constraint-Based Planning 9-9

Unconstrained, constrained, and optimized plan

Netting with reservation levels of Projects/Seiban and Planning Groups

In the following situations, the planning engine does not honor your instruction:

Inventory optimization plans

Order promising

Product family bills of material

This diagram shows a multilevel bill of material with all of the components Enforce
Integer Reqs set to Up.
Multi Level Bills of Material

Lead-times
Enter intransit lead-time based on calendar days.

9-10 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Manufacturing Resources
Routings
You can:

Set effective dates for routings

Specify alternate routings and alternate resources for the planning engine to use
when the primary routing resources are not available

Define different routings with varying priorities

Associate a bill of material with routings

Define the costs of using routings

Specify the number of resources (resource units) that are available to work on an
operation at a given time; the planning engine uses this number for resource
availability instead of the resource unit numbers that you specified for each
resource and its shifts.

Specify operation yield: Do not enter cumulative yields; the planning engine
calculates it from the operation yield.

Set the profile option MSO: Use of Assigned Units in Scheduling to control the
number of resource units to be used when scheduling a resource activity. For more
information, see 'MSO Profile Options, page A-73.

When you define operation effectivity dates, always make the effective time 00:00:00. If
this is not the effective time, the planning engine assumes 00:00:00 but the release
process for planned orders using the operation may not complete correctly.
For more information, see Routings in Oracle Bills of Material User's Guide.
You specify process yields in the routings. The planning engine inflates material
requirements and calculates resource requirements based on the amount of expected
material at each operation sequence. The following process yield information is
available in the standard, flow, and network routing types:

Yield

Cumulative yield

Reverse cumulative yield

Process yield

Supply Chain Constraint-Based Planning 9-11

Resources
You can define alternate resources for an operation, but not for a routing. A resource for
an operation can have different alternates, each with its own priority. You can specify if
two resources must be used simultaneously.
For more information, see Defining a Resource in Oracle Bills of Material User's Guide.
If you attempt to fix a late replenishment exception message by adding resource
capacity and running the plan again, you may expose additional resource and material
constraints and need to fix their exception messages. Constraint resolution can be an
iterative process.
The planning engine rounds resource consumption to an integer value for each
assigned unit. For example:

A resource works eight hours per day and has five assigned units

The routing for an item uses that resource for one hour

A supply order for quantity 40 is scheduled on that resource for three assigned
units

The expected resource consumption is 40 hours [40 pieces * 1 hour per piece]

The planning engine calculates resource consumption as 42 hours [((40 pieces * 1


hour per piece) / 3 assigned units) * 3 assigned units = (40 / 3) * 3 = 13.3 * 4 = 14
rounded * 3]

Consider an example that illustrates the use of the profile option MSO: Use of Assigned
Units in Scheduling and the related impact on backward and forward scheduling. Three
items (A, B and C) are being manufactured.
Make A

Operation Sequence 10

Resource R1

Assigned Units = 1

200 units/day

Maximum Availability of Resource = 2

Make B

Operation Sequence 10

Resource R2

9-12 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Assigned Units = 2

80 units/day

Maximum Availability of Resource = 2

Make C

Operation Sequence 10

Resource R3

Assigned Units = 4

100 units/day

Maximum Availability of Resource = 4

Case 1: Backward Scheduling With Value Set to Variable


If you set the profile option MSO: Use of Assigned Units in Scheduling to Variable,
backward scheduling succeeds as depicted by the illustration. In the illustration, A, B
and C represent three items. R1, R2 and R3 represent the three resources who have
specific units assigned. The demand is due on the 21st day.

Supply Chain Constraint-Based Planning 9-13

Impact on Backward Scheduling With Value Variable

Backward schedule succeeds as the item C is scheduled in the available planning


horizon.
Case 2: Backward Scheduling With Value Set to Fixed at Routing Value
The following illustration depicts the case when the profile option is set to Fixed at
Routing Value.

9-14 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Impact on Backward Scheduling With Value Fixed at Routing Value

Backward scheduling fails when the profile option MSO: Use of Assigned Units in
Scheduling is set to Fixed at Routing Value. There is no date available in the planning
horizon to schedule 4 units for resource 3.
Case 3: Forward Scheduling With Value Set to Fixed at Routing Value
Using the same example, consider the following illustration that depicts the late
demand scenario when you perform forward scheduling with the profile option MSO:
Use of Assigned Units in Scheduling to Fixed at Routing Value.

Supply Chain Constraint-Based Planning 9-15

Impact on Forward Scheduling With Value Fixed at Routing Value

Shifts
A shift is a period of time over which a resource works. You either specify the shifts that
each resource is available for work or specify that the resource is available 24 hours.
You also specify the number of units of the resource that are available (assigned units)
when the resource is available on a shift. If resource M--a machine resource--has 3
resource units and is available on shifts 1 and 2, the planning engine schedules work for
3 machines during shift 1 and 3 machines during shift 2.
The planning engine determines the number of units of the resource that are available
on any given shift (maximum available units). While the maximum available units are
never more than the assigned units, they may be less, for example, a resource is down.
If this situation occurs in a Constrained - Enforce capacity constraints plan, the planning

9-16 Oracle Advanced Supply Chain Planning Implementation and User's Guide

engine may schedule planned orders to finish later than if all of the assigned units were
available.
For person and miscellaneous type resources, you can specify different resource units
for each resource shift in addition to the resource units for the resource. For example,
resource P, a person resource, has 12 resource units for the resource and is available on
shift 1 with 12 resource units, on shift 2 with 10 resource units, and on shift 3 with 2
resource units. Each shift is 8 hours.
For more information, see Defining a Resource in Oracle Bills of Material User's Guide.
The data collection process calculates resource availability as follows:

Resource availability (shift) = Capacity units (shift) * Hours available (shift)

Resource availability (resource) = Sum of resource availability for all shifts

For example, resource P has 192 available hours per day:

Shift 1: 96 hours per day (12 Capacity units (shift) * 8 Hours available (shift))

Shift 2: 80 hours per day (10 Capacity units (shift) * 8 Hours available (shift))

Shift 3: 16 hours per day (2 Capacity units (shift) * 8 Hours available (shift))

The planning engine uses the resource units for the resource if the shift resource units is
blank or 0. It does not use instance-specific capacity information that you specify for
Oracle Manufacturing Scheduling; it uses only the total available resource units. If you
neither specify a resource as available 24 hours nor assign shifts, the collection process
does not calculate available capacity and the planning engine schedules the resource as
available 24 hours.
View the resource unit information both on the collections workbench and on the
planner workbench.
You can also record capacity changes to specific shifts with simulation sets, for example,
add or delete resource units and add or delete workdays. For example, resource P has
10 resource units per day on shift 2 and you make the following capacity changes:

For 11 February to 11 March, you add 20 resource units per day. The planning
engine uses 30 resource units available from 11 February to 11 March and calculates
resource availability for shift 2 as 240 hours per day (30 Capacity units (shift) * 8
Hours available (shift))

For 12 March to 14 March, you reduce 1 resource unit per day. The planning engine
uses 9 resource units available from 12 March to 14 March and calculates resource
availability for shift 2 as 72 hours per day (9 Capacity units (shift) * 8 Hours
available (shift)).

You change 24 February from a non-workday to a workday. The planning engine


uses 30 resource units available on 24 February and calculates resource availability

Supply Chain Constraint-Based Planning 9-17

for shift 2 on 24 February as 240 hours (30 Capacity units (shift) * 8 Hours available
(shift))
You change 25 February from a workday to a non-workday. The planning engine uses
30 resource units available on 24 February and calculates resource availability for shift 2
on 25 February as 0 hours (30 Capacity units (shift) * 0 Hours available (shift))
Workday Calendar
You define a workday calendar for one or more organizations, and assign an exception
set to each calendar. For each workday calendar and exception set, you assign a list of
holidays or workday exceptions. You then define shifts for your workday calendar, and
assign any shift workday exceptions.
Oracle Advanced Supply Chain Planning supports 4-4-5-type periods.
For more information, see Defining a Workday Calendar in Oracle Bills of Material User's
Guide.
Resource Efficiency and Utilization
Oracle Advanced Planning includes support for shop floor scheduling. It considers
resource efficiency and utilization that you specify at the resource level while
scheduling.
Resource efficiency is a measure (expressed as a percent) of the actual output to the
standard output expected. Resource efficiency determines the time a resource takes to
complete a task. For example, if you expect a resource having an efficiency of 100% to
complete a task in 12 hours, the resource having an efficiency of 50% would take 24
hours to complete the task. Effective usage of a resource is the ratio of resource hours as
specified in routing (theoretical usage) to efficiency.
Resource utilization is a measure (expressed as a percent) of how intensively a resource
is utilized. For example, a resource might take frequent breaks or you might assign
maintenance tasks to the resource. As such, a percent of the resource time is not
available for the task. The actual usage is the ratio of the resource hours as specified in
routing to the product of efficiency and utilization.
For example, if a routing has a resource requirement for 2 hours. The efficiency and
utilization of the resource is expected to be 90% and 75%, respectively. Therefore, the
actual resource usage is calculated as 2.96 hours.
Considering the actual resource efficiency and utilization, the planning engine
generates a plan. In case additional resource usage is required to satisfy a demand, the
planning engine recommends inflating the resource usage. This might lead to stretched
plans where a longer time is required for completing a task.
Releasing and Collecting Plans Considering Resource Efficiency and Utilization
Perform the following steps to define, release and collect discrete jobs:
1.

Define resource efficiency and utilization for the resources.

9-18 Oracle Advanced Supply Chain Planning Implementation and User's Guide

2.

Run a plan. The planned order for a discrete Work in Process job includes inflated
resource usage based on the resource efficiency and utilization that you specified.

3.

Release a planned order for a discrete Work in Process job. When you release the
planned order, the planning engine releases the start and end times according to the
resource usage. However, the planning engine does not include the inflated
resource usage value while releasing the planned order. When the planning engine
releases Work in Process jobs, it deflates the resource usage by readjusting the
resource efficiency and utilization value. This helps avoid costing issues. However,
the start and end times for the resource requirement remains inflated as Oracle
Costing does not consider these.

4.

Using Oracle Work in Process, you can update the Work in Process discrete job and
even transact against the discrete job. In addition, you can use Oracle
Manufacturing Scheduling to reschedule the discrete job. Oracle Manufacturing
Scheduling does not change the resource usage for open discrete jobs

5.

When you collect the rescheduled Work in Process discrete jobs (firm, unfirm, and
non-standard) back to the planning engine, it inflates the resource usage by
considering the resource efficiency and utilization. You can control this behavior of
the planning engine during collection by setting the profile option MSC: Inflate WIP
Resource Requirements to No. However, the planning engine does not change the
start and end times during collection.

6.

Run a plan.

7.

The planning engine reschedules the Work in Process discrete job based on the
inflated resource usage. However, the planning engine does not reschedule firm,
non-standard discrete jobs, individual operations, and resources. Based on the
value you specify for the profile option MSO: Firm Operations/Orders Within Time
Fence, the planning engine determines whether or not to reschedule discrete jobs
that are within the planning time fence.
You can view the resource efficiency and utilization values in the Planner
Workbench.
The Planner Workbench displays fields such as Resource Hours, Touchtime, and
Adjusted Resource Hours. Resource hours are calculated as the product of adjusted
resource hours, efficiency (in percent) and utilization (in percent). The adjusted
resource hours indicate the actual collected resource hours (based on routing or
discrete job). Touchtime is the product of adjusted resource hours and utilization (in
percent).
Example:
Planned Order in Planning Engine
Consider a routing with 1 operation and 2 resources (R1 and R2).
Efficiency of R1 = 50%

Supply Chain Constraint-Based Planning 9-19

Utilization of R1 = 80%
Efficiency of R2 = 100%
Utilization of R2 = 100%
When the planning engine schedules resources for a planned order, the resource
usage for R1 is inflated owing to the efficiency and utilization. The following table
depicts the inflated resource usage.
Resource
Sequence

Resource

Usage

Units

Start Time

End Time

Total Job

9:00 AM

1:30 PM

10

R1

2.5

9:00 AM

11:30 AM

20

R2

11:30 AM

1:30 PM

The following table depicts how the resource usage is deflated when the Work in
Process job is released by the planning engine.
Resource
Sequence

Resource

Usage

Units

Start Time

End Time

Total Job

9:00 AM

1:30 PM

10

R1

9:00 AM

11:30 AM

20

R2

11:30 AM

1:30 PM

If you set the profile option MSC: Inflate WIP Resource Requirements to Yes, the
planning engine inflates the resource usage for R1 during the collection process.
The following table shows the re-inflated value for the resource usage.
Resource
Sequence

Resource

Usage

Units

Start Time

End Time

Total Job

9:00 AM

1:30 PM

10

R1

2.5

9:00 AM

11:30 AM

20

R2

11:30 AM

1:30 PM

9-20 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Data Consistency While Rescheduling Discrete Jobs


The planning engine determines rescheduling resource duration, start and end dates
based on the nature of the job.

If the planning engine collects a non-firm discrete job from Oracle Manufacturing
Scheduling, it reschedules the resource start and end times based on the resource
usage.

If the planning engine collects firm discrete jobs from Oracle Manufacturing
Scheduling, it calculates resource capacity consumption based on the resource start
and end times.

However, the planning engine treats a non-firm open job as firm in the following cases:

If you set a planning time fence by using the system-level profile options MRP:
Create Time Fence and MRP: Firm Planned Order Time Fence. For more
information on the profile options, see MRP Profile Options.

If you set the profile option MSO: Firm Operations/Orders Within Time Fence to
Yes. If you set this profile option to No, the planning engine can reschedule the start
dates within the planning time fence out.

Sequence Dependent Steps


Sequence dependent steps represent the times to set up machine resources when the
setup depends on the sequence of jobs running on the machine. They are lot-based
resource requirements of discrete jobs that Oracle Manufacturing Scheduling schedules.
Oracle Advanced Supply Chain Planning:

Simulates sequence dependent setups when creating planned orders by using the
resource utilization factor

In some cases, schedules with sequence dependent setup resources from discrete
jobs.
The planning time fence determines the Oracle Application that schedules discrete
job operations. Oracle Manufacturing Scheduling schedules discrete job operations
inside the planning time fence and Oracle Advanced Supply Chain Planning
schedules discrete job operations outside the planning time fence.

To set the information that the planning engine needs to plan sequence dependent
setups:

Define resource utilization factors for resources. For example, on average, 5% of the
time that a resource is in an operation, it needs setup. Set resource utilization to
95%.

Define sequence dependent setups and associate them to resources.

Supply Chain Constraint-Based Planning 9-21

Set profile option MSC: Inflate WIP Resource Requirements to Yes. If you have a
shop floor scheduling system that adjusts resource requirements, you might not
want to use this feature. In that case, set profile option MSC: Inflate WIP Resource
Requirements to No.

Set Oracle Manufacturing Scheduling to ignore resource utilization. The planning


engine inflates resource times as a simulation; if Oracle Manufacturing Scheduling
inflates the resource times and then also schedules sequence dependent setup
requirements, it overstates the resource requirements.

Review item planning time fences.

The sequence dependent setup processing works as follows:

During a planning run, the planning engine does not consider resource sequence
dependent setup factors for new planned orders. As it schedules, it uses the
resource utilization factor to inflate resource usages to simulate sequence
dependent setup time. Then, it schedules the order resources based on those
resource usages.

You release the planned orders as discrete jobs. Their resource requirements are not
inflated by resource efficiency or utilization.

You reschedule the discrete jobs using Oracle Manufacturing Scheduling. Based on
the job sequence, Oracle Manufacturing Scheduling may add a sequence dependent
setup to the discrete job.

When the collections process collects discrete jobs, it collects sequence dependent
setups of discrete job operations within the item planning time fence and deletes
those outside the item planning time fence. For those outside the planning time
fence, it inflates resource usages to simulate sequence dependent setup time.

The next time that you run a plan, the planning engine processes the operations
with sequence dependent setups. The processing depends on whether the planning
engine considers the operation with the sequence dependent setup as firm.
If the planning engine considers the operation firm, it consumes resource capacity
both for its sequence dependent setup and for the run time. It does not inflate the
resource usage by utilization and does not reschedule the operation.
If the planning engine does not consider the operation firm, it deletes sequence
dependent setup requirements, consumes resource capacity for its runtime only. It
inflates the resource usage by utilization to duplicate sequence dependence setup
and may reschedule the operation.
The planning engine considers an operation firm if:

It is in a firm discrete job, in a non-standard discrete job, inside the planning


time fence item attribute, or inside the natural time fence

9-22 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile option MSO: Firm Operations/Orders within the Planning Time Fence is
Yes

For example, this table shows a routing with one operation and two resources.
Op Seq

Res Seq

Resource

Usage

Assigned
Units

Efficiency

Utilization

10

10

R1

0.50

0.80

20

R2

This table shows a planned order to make one unit of the item.
The planning engine inflates R1 resource usage by efficiency and utilization. R1
efficiency is 50% and utilization is 80%. The usage is 2.5 hours (1 Hour / (50% * 80%).
Op Seq

Res Seq

Resource

Adjusted
Usage (hour)

Assigned
Units

Start
Time

End
Time

10

0900
hours

1330
hours

10

R1

2.5 (inflated)

0900
hours

1130
hours

20

R2

1130
hours

1330
hours

This table shows the discrete job released from the planned order.
The resource usages are deflated but Oracle Advanced Supply Chain Planning does not
change the resource start and end times. These times remain in the discrete job until you
change them in Oracle Work in Process or Oracle Manufacturing Scheduling.
Op Seq

Res Seq

Resource

Usage
(hour)

Assigned
Units

Start
Time

End
Time

10

0900
hours

1330
hours

Supply Chain Constraint-Based Planning 9-23

Op Seq

Res Seq

Resource

Usage
(hour)

Assigned
Units

Start
Time

End
Time

10

R1

1
(deflated)

0900
hours

1130
hours

20

R2

1130
hours

1330
hours

This table shows the discrete job that you released from Oracle Advanced Supply Chain
Planning after the next collections process to the planning server.
Since you released this job from Oracle Advanced Supply Chain Planning, the start and
end times reflect the inflated resource usages. You do not need to change the end times.
However, the planning engine may change the start and end times during the next
planning run but it continues to base them on the inflated resource usages.
Op Seq

Res Seq

Resource

Advanced
Supply Chain
Planning
Usage (hour)

Assigned
Units

Start
Time

End
Time

10

0900
hours

1330
hours

10

R1

2.5 (inflated)

0900
hours

1130
hours

1130
hours

1330
hours

0900
hours

1330
hours

Work in Process
usage: 1
-

20

R2

2
Work in Process
usage: 2

10

This table shows a discrete job for one unit that you manually created in Oracle Work in
Process.
R1 in this job finishes 1.5 hours earlier then the job released from Oracle Advanced
Supply Chain Planning because this job does not consider the resource efficiency and
utilization.

9-24 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Op Seq

Res Seq

Resource

Usage
(hour)

Assigned
Units

Start
Time

End
Time

10

0900
hours

1200
hours

10

R1

0900
hours

1000
hours

20

R2

1000
hours

1200
hours

This table shows the discrete job that you created in Oracle Work in Process after the
next collections process to the planning server.
The collections process does not change the start and end times during collections but
does inflate the resource usages. During the next planning run, the planning engine
correctly calculates the start and end times using the inflated resource usages.
Op Seq

Res Seq

Resource

Advanced
Supply
Chain
Planning
Usage
(hour)

Assigned
Units

Start
Time

End
Time

10

0900
hours

1200
hours

10

R1

2.5 (inflated)

0900
hours

1000
hours

1000
hours

1200
hours

Work in
Process
usage: 1
-

20

R2

2
Work in
Process
usage: 2

In some cases, you create a discrete job in Oracle Work in Process and firmed it. This
table shows it after the next collections process to the planning server.
The collections process does not change the start and end times during collections but
does inflate the resource usages.

Supply Chain Constraint-Based Planning 9-25

Op Seq

Res Seq

Resource

Advanced
Supply
Chain
Planning
Usage
(hour)

Assigned
Units

Start
Time

End
Time

10

0900
hours

1200
hours

10

R1

1 (based on
resource
usage)

0900
hours

1000
hours

1000
hours

1200
hours

Work in
Process
usage: 1
-

20

R2

2
Work in
Process
usage: 2

Transportation Resources
Oracle APS considers Transportation and Storage Capacity constraints to plan
accurately while providing a strong Available/Capable to Deliver (ATD/CTD).
You will be able to define transportation capacity for a lane of a ship method. In
addition, you will be able to define aggregate capacity for an intransit/destination
warehouse or a storage location.

Sourcing Constraints/Suppliers
You can specify the time-phased capacity of individual suppliers to specific items in
Oracle Purchasing. You can allocate planned orders using the constraints of the
suppliers--planned orders are assigned supplier sources in respect to their capacity.
Planning uses the ranking information you specify and first attempts to source the
planned orders with the primary sources. If the capacity to fulfill the demand is not
available, alternative sources are used.
Source

Rank

Percentage

Effective From

Effective To

Supplier 1

40

05/15

12/31

9-26 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Source

Rank

Percentage

Effective From

Effective To

Supplier 2

60

05/15

12/31

Supplier 3

100

05/15

12/31

Supplier capacity is specified in units per day over a designated time period. Supplier
capacity accumulates if not used on a particular day. For example, if a supplier's
capacity is 100 units per day from 1/1/99 to 1/10/99 and no units are ordered from the
supplier from 1/1/99 to 1/3/99, then planning considers a total of 1000 units to be
available from 1/4/99 to 1/10/99. No capacity is assumed available on nonworking days
based on the owning organization calendar.
Supplier capacity can vary by time period. You can specify one daily capacity for Period
1 and a different capacity for Period 2. Time periods are specified from a start date to an
end date.
See 'Supply Chain Modeling, page 6-1 for more information about setting supplier
capacity constraints.
Tolerance Fences
You can define capacity tolerance percentages that can vary for each of your items. The
tolerance fence data in Oracle Purchasing is used to adjust production according to
capacity changes for item/supplier combinations when the order is placed. Tolerance
fence values can be specified for the capacity fluctuation allowed for available to
promise; and used to determine demand based on the amount of advanced notice given
to the supplier.
See 'Supply Chain Modeling, page 6-1 for more information about setting tolerance
fences.

Enabling and Disabling Constraints


To enable and disable constraints
1.

From the Navigator, select Supply Chain Plan > Options.


The Plan Options window appears.

2.

Select the Constraints tab.

3.

Using the drop-down menus, set Resource or Material Constraints to Yes or No


based on your business requirements.

Supply Chain Constraint-Based Planning 9-27

Note: To generate exception messages related to material resource

capacity, you must select the Constrained Plan checkbox.

For more information on setting constraints prior to launching plans, see Defining
Plans, page 5-1.
Note: You cannot update the Start Date and End Date. The End

Date is calculated based on your time bucket settings.

Setting Hard and Soft Constraints


Oracle ASCP lets you prioritize how you enforce Capacity Constraints or Demand Due
Dates. Whichever constraint takes precedence over the other is the hard constraint; the
other is the soft constraint. If you choose to enforce Demand Due Dates (setting
Demand Due Dates as a hard constraint), then resources are used and possibly
overloaded to satisfy demand due dates. In this case, Oracle ASCP returns overloaded
exception messages.
If you choose to enforce Capacity Constraints (setting Capacity Constraints as a hard
constraint), then resource are loaded to their limit to satisfy demand (if required).
Unsatisfied demand are pushed to future. In this case, Oracle ASCP returns late
replenishment exception messages.
Note: You must choose one and only one type of constraint.

To set hard and soft constraints


1.

From the Navigator, select Supply Chain Plan > Options.


The Plan options window appears.

2.

Select the Constraints tab.

3.

Check either the Enforce Demand Due Dates or the Enforce Capacity Constraints
check box. The selected check box represents a hard constraint while the cleared
check box represents a soft constraint.

Setting Constraints for Different Plan Types


The following table describes the requirements for setting constraints for various types
of plans:

9-28 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Plan Type

Constraints Tab

Optimization Tab

Unconstrained

Constrained Plan checkbox is


unchecked. Enforce Demand
Due Dates checkbox is
checked. Resource Constraint
and Material Constraint fields
are set to No. Calculate
Resource Requirements can
be checked to calculate
capacity even for
unconstrained plans.

Optimize checkbox is
unchecked.

Material Constrained

Constrained Plan checkbox is


checked. Check either Enforce
Demand Due Dates or
Enforce Capacity Constraints
checkbox.You can check only
one checkbox. Resource
Constraint fields are set to
No; Material Constraint fields
are set to Yes.

Optimize checkbox is
unchecked.

Resource Constrained

Constrained Plan checkbox is


checked. Check either Enforce
Demand Due Dates or
Enforce Capacity Constraints
checkbox.You can check only
one checkbox. Resource
Constraint field set to Yes;
Material Constraint fields are
set to No.

Optimize checkbox is
unchecked.

Material and Resource


Constrained

Constrained Plan checkbox is


checked. Check either Enforce
Demand Due Dates or
Enforce Capacity Constraints
checkbox.You can check only
one checkbox. Resource
Constraint and Material
Constraint fields are set to
Yes.

Optimize checkbox is
unchecked.

Supply Chain Constraint-Based Planning 9-29

Plan Type

Constraints Tab

Optimization Tab

Optimized

Constrained Plan check box is


checked. Depending on your
hard and soft constraint
requirements, check either
Enforce Demand Due Dates
or Enforce Capacity
Constraints check box.You
can check only one check box.
Either or both Resource
Constraint Material
Constraint fields are set to
Yes.

Optimize check box is


checked.

For additional information on setting constraints, see 'Defining Plans, page 5-1 and
'Supply Chain Modeling., page 6-1

Enforce Purchasing Lead-time


Oracle Advanced Supply Chain Planning allows you to distinguish between supplier
capacity constraints and purchasing lead-time constraints for constrained plans.
The supplier capacity constraints considers that the supplier capacity and the receiving
calendar that are defined on the ASL planning tab.
The Enforce Purchasing Lead-times Constraint considers:

Purchasing lead-times that are defined as lead-time item attributes or processing,


pre processing and post processing lead-times

Supplier specific processing lead-time that is defined on the ASL planning tab

The Enforce Purchasing Lead-times Constrain plan option governs the purchasing lead
items of items that are procured from suppliers as shown in the table below:
Enforce Purchasing Lead-time Constraints
Pan Option =

The planning engine:

Yes

Enforces purchasing lead-times.

No

If necessary, compresses purchasing


lead-times, then generates exception.

The plan option does not affect the items sourced from an internal organization or make

9-30 Oracle Advanced Supply Chain Planning Implementation and User's Guide

items. However, the MSO: Lead Time Control profile option governs the lead-times for
make, buy and transfer items as shown in the table below:
Enforce Purchasing
Lead-time Constraints Pan
Option =

Profile MSO: Lead Time


Control =

The planning engine:

Yes

Do not violate min processing


times

Enforces purchasing
lead-times.

No

Do not violate min processing


times

Enforces purchasing
lead-times.

Yes

Violate min processing times


to meet demand due date

Enforces purchasing
lead-times.

No

Violate min processing times


to meet demand due date

If necessary, compresses
purchasing lead-times, then
generates exception.

When the Enforce Purchasing Lead-time Constraints is set to No and lead-time


violation occurs, the planning engine generates the following exception message:

Order with Insufficient Lead-time

For more details, see Chapter 9: Exception Messages.


Irrespective of whether the Enforce Purchasing lead-time Constraints plan option is set
to Yes or No, the planning time fence is enforced depending on the plan option
Planning Time Fence control. If Enforce Purchasing lead-time Constraints is set to No
and the planning time fence control option is selected, then the planning engine forces
the suggested due date to be after the planning time fence. This means that all other
purchase order dates can be inside the planning time fence, but the suggested due date
cannot be inside the planning time fence.
In Constrained - Enforce demand due dates plans, when MSO: Lead Time Control is Do
Not Violate Min Processing Times and Enforce Purchasing Lead Time is:

Yes: The planning engine treats all lead times as enforced constraints and moves
demands to a later date if necessary to enforce the constraints.

No: The planning engine treats all lead times except purchasing lead times as
enforced constraints and moves demands to a later date if necessary to enforce
make at and transfer from constraints. It may compress supplier lead times to meet
the demand due date.

Supply Chain Constraint-Based Planning 9-31

Rules Used in Constrained Plans


There are two types of constrained plans; one that uses the User Defined Decision Rules
and one that does not. This is determined by the setting for the profile option MSO:
Enable Decision Rules. If it is set to No (the default), then when running a constrained
but not optimized plan, the following rules are used:

Demand Priorities are respected


Note: When Demand Priorities are not specified, the default

priorities of the various demand types are (in order): sales order,
forecast, and safety stock.

Alternate BOMs will not be considered

Alternate routings will not be considered

Substitute items will not be considered

If MSO: Enable Decision Rules is set to Yes, then when running a constrained but not
optimized plan, the following rules are used:

Demand Priorities are respected


Note: When Demand Priorities are not specified, the default

priorities of the various demand types are sales order, then


forecast, and then safety stock.

Alternate BOMs are considered

Alternate routings are considered

Substitute items are considered

For additional information, please refer to User-Defined Alternate Decision Rules, page
12-39.

Look-Ahead Heuristic
Using the look-ahead heuristic, the planning engine:

Schedules supplies so that, as much as possible, you work on supplies pegged to


higher priority demands ahead of supplies pegged to lower priority demands.

Looks ahead at a certain group of demands and schedules supplies to meet these

9-32 Oracle Advanced Supply Chain Planning Implementation and User's Guide

demands in a single pass.

May schedule supplies ahead of their due dates. This can result in higher priority
demands completing earlier than their actual due dates and benefitting from
additional protection of their delivery dates.

To enable the heuristic:

Set the value of profile option MSO: Heuristic type to Look Ahead

Specify the number of demands to group by setting profile option MSO: Maximum
Demands per Slice.

When using the look-ahead heuristic, the planning engine:

Orders demands by demand priority

Groups demands into slices; each slice has no more than the number of demands in
profile option MSO: Maximum Demands per Slice

Plans each slice in the plan

When the planning engine plans each slice, it schedules as follows:

Backward schedules the demands in the slice.


It starts with the demand with the latest completion date in the slice and resolves
demands due on the same day by scheduling the lowest priority demand first. It
results in resources for higher priority demands scheduled earlier then resources for
lower priority demands.
It tries to schedule activities to take as little time as possible and use as much
capacity as possible, even if the activity ends earlier than needed.

Determines if the schedule is feasible, that is, that you have enough resources to
schedule supplies for all of the demands. In a feasible schedule, no supplies are
scheduled to start in the past and no demands are complete in the past.

If the schedule is not feasible, the planning engine forward schedules the demands
in the slice.
It starts with the highest priority demand and schedules each demand respecting
material and capacity constraints. It starts on the calculated schedule date from the
backward pass for each demand; however, if the calculated schedule date for the
demand is in the past, it schedule it to start it today.

If it schedules a demand complete earlier than its actual due date, the planning engine
right justifies it if possible.

Supply Chain Constraint-Based Planning 9-33

V-Shaped Schedules
The planning engine tries to avoid V-shaped schedules by scheduling all of the
operations of a supply before scheduling any other supplies. This reduces the chance of
scheduled gaps between operations of any supply.
A V-shaped schedule is a schedule with a consistent pattern of gaps between operations
in the same routings. For example, a routing has operation sequences 10 and 20 which
use the same resource. The planning engine needs to schedule three supplies (S1, S2,
and S3) for that item that are pegged to different demands. This diagram shows the
resource scheduling which results in and with avoiding V-shaped schedules.
Resource Scheduling

The planning engine may not always avoid gaps and V-shaped schedules, especially in
cases of:

Resource constraints in Constrained - Enforce due dates plans

Components assigned to operations in the middle of the routing

Co-products assigned to operations in the middle of the routing

The easiest way to see the pattern of the supplies for a demand is in the Planner
Workbench, Gantt Chart, Order View.

Flexible Shift Times


This feature enables planners to plan resource shift start and end times at any minute
within the hour. This feature enables ASCP to handle aggregate planning and detailed
scheduling concurrently and to accurately schedule resources down to the minute time
level.
For the portion of the planning horizon that is planned at greater than minute-level
granularity (the portion that is planned at the hour, day, week or period levels), ASCP

9-34 Oracle Advanced Supply Chain Planning Implementation and User's Guide

factors in break periods by extending operation times to reflect the proportion of breaks
within each planning time bucket. For example, a 2-hour operation that occurs during a
day-level planning bucket that has breaks at 4:00-5:00, 12:00-13:00 and 20:00-21:00
would be stretched into a 2 / (21/24) = 2.29-hour operation. The exact timing of breaks
within this day-level planning bucket is ignored. This solution maintains as much
scheduling accuracy as possible when more aggregate (time-bucketed) planning is
being done.
Example 1: Planning Time Bucket Size = 1 Hour
Consider a one-hour portion of the planning horizon (1:00 - 2:00). Within this period
there is a resource break of 15 minutes (1:30-1:45). The size of the planning time bucket
is 1 hour.
ASCP calculates an elongation factor for this period that is equal to the ratio of working
time within the period to the total duration of the period.

Elongation factor = (60 - 15) / 60 = 0.75

If there is a resource requirement of 18 minutes, due at 2:00, by using the elongation


factor, the requirement duration is calculated to be:

Requirement duration = 18 / 0.75 = 24 minutes

The requirement start time is therefore set to requirement end time (2:00) minus 24
minutes:

Requirement start time = 1:36

The following figure is an example of how a resource break is scheduled for when the
planning time bucket size is one hour:
One Hour Planning Time Bucket Size

Note that the requirement is scheduled to start in the middle of the resource break; the
exact timing of the resource break is ignored. This is an approximation that ASCP
makes in any time bucket of size 1 hour or more. It allows for as much scheduling
accuracy as possible while planning at more aggregate time levels.

Supply Chain Constraint-Based Planning 9-35

Example 2: Planning Time Bucket Size = 1 Minute


Consider the same one-hour portion of the planning horizon (1:00 - 2:00), with the same
resource break of 15 minutes (1:30-1:45). In this example, the size of the planning time
bucket is 1 minute (the smallest permitted by ASCP).
Once again there is a resource requirement of 18 minutes, due at 2:00.
Since this is the minute-by-minute detailed scheduling portion of the plan horizon,
break start and end times are accounted for down to the nearest minute. An elongation
factor is not used.
The requirement start time is calculated to be:

Requirement start time = 1:27

The following figure is an example of how a resource break is scheduled for when the
planning time bucket size is one minute:
One Minute Planning Time Bucket Size

This allows for 3 of the 18 minutes of work to be done before the break (1:27 to 1:30),
then the remaining 15 minutes of work to be done after the break (1:45 to 2:00). No work
is scheduled during the break.
The above two examples demonstrate the contrast in the level of detail of scheduling
that occurs in aggregate (greater than one minute duration) time buckets versus
detailed (one minute duration) time buckets.
Example 3: Efficiency Factor Rounding
Use profile option MSO: Floating Point Precision for Planning Bucket Efficiency specify
the efficiency factor precision. The default value is 1000 which instructs the planning
engine to truncate the efficiency factor to three decimal places. See also MSO Profile
Options, page A-73.
For example, you set:

Plan Options form, Aggregation tabbed region, Days Bucket: 30

9-36 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Plan Options form, Constraints tabbed region, Constrained Plan: Selected, Enforce
Demand Due Dates: Selected, Resource Constraints: Yes, Material Constraints: Yes

You have a resource shift for 8 May for 5.25 hours (from 1300 hours to 1710 hours and
1755 hours to 1900 hours = 6 hours - 45 minutes = 6 hours - 0.75 hours)
Your resource can produce 10 pieces per hour or one every six minutes (60 minutes / 10
pieces)
The master demand schedule has quantity 12 on 8 May. You need 72 minutes to meet
the demand (12 pieces * 6 minutes per piece).
The planning engine should calculate Efficiency factor = Working time / Total time
available. The efficiency factor in this example is 0.21875 (5.25 hours in the shift / 24
hours in the day)
The planning engine should calculate Requirement duration = Time needed for
operation / Efficiency factor. The requirement duration in this example is 5.48 hours (72
minutes / 0.21875 = 329 minutes).
However, Planner Workbench schedules the operation for 5.63 hours (343 minutes)
which is 0.14 hours/8.4 minutes discrepancy:

Suggested Start Date: 8 May 18:16:00

Suggested Due Date: 8 May 23:59:00

The difference is due to your setting profile option MSO: Floating Point Precision for
Planning Bucket Efficiency to 100:

The planning engine calculates efficiency factor as 0.21 (5.25 hours in the shift / 24
hours in the day = 0.21875, truncate to two decimal places)

The planning engine calculates requirement duration as 5.63 hours (72 minutes / 0.21 =
342.85 minutes, round to 343 minutes).
Planned Order Suggested Dates
You may notice a difference between planned order suggested dates from the planning
engine and the theoretical offset calculation due to rounding. This example illustrates
the reason.
Offset formulas:

Efficiency Factor = Working Time / Total Time Available

Requirement Duration = Operation Time/Efficiency Factor

Shifts for operation resource:

1300h - 1710h

1755h - 1900h

Supply Chain Constraint-Based Planning 9-37

Resource qty/rate: 6 minutes or 10 per hour


Demand: 08-MAY, quantity 12
Constrained - Enforce demand due date plan. Plan options are:

Aggregation tab, Days buckets = 30

Constraints tab, Days Resource Constraints = Yes

Constraints tab, Supplier Capacity Constraints = Yes

Supply, planned order in Planner Workbench:

Sugg Start Date: 08-MAY 18:16:00

Sugg Due Date: 08-MAY 23:59:00

Requirement Duration = 5.62 hours or 343 min

Planned order offset calculations:

Efficiency Factor = 0.21875 [5.25 hours / 24 hours]

Requirement Duration = 5.48 hours [72 minutes/0.21875 = 329 minutes]

The difference between the Planner Workbench suggestion and the planned order offset
calculation is 8.4 minutes or 0.14 hours [(5.62 hours - 5.48 hours]. The explanation is:

Profile option MSO: Floating Point Precision for Planning Bucket Efficiency = 100

Efficiency Factor = 0.21 [5.25 hours / 24 hours = 0.21875]

Requirement Duration = 5.62 hours or 343 minutes [72 minutes/0.21 = 342.85


minutes]

Elongation Factor
The scheduling process calculates an elongation factor to express resource availability
in terms of daily buckets - (Resource Availability / Total Hours in Planning Bucket) *
100. For example:

There is a resource available daily for 8 hours [0800 hours to 1600 hours

The total hours in a day is 24 [0000 hours to 2400 hours]

The daily elongation factor is 33% [8/24 = 0.3333]

When the planning engine schedules this resource for 12 hours in a daily planning
bucket, the resource usage is 4 hours [12 * 0.3333]

In the first planning bucket, the calculation depends on the plan start time. For example:

9-38 Oracle Advanced Supply Chain Planning Implementation and User's Guide

The plan start time is 1400 hours

The resource is available for 2 hours in day 1 [1400 hours to 1600 hours]

The total hours in day 1 is 10 [1400 hours to 2400 hours]

The elongation factor for day 1 is 20% [(2/10) * 100 = 0.2]

Resource usage for day 1 is 2 hours [10 * 0.2]

Partial Demand Satisfaction


When multiple planned order supplies are required to satisfy a demand, ASCP
schedules all supplies that can be completed by the due date for the due date, and the
remaining supplies for the demand satisfied date.
This allows the supplies that can be completed on time to be released, executed, and
shipped as a partial order shipment to the customer.
The Partial Demand Satisfaction capability applies only to the end demand
(independent demand). For the dependent demand, it is not cost effective and beneficial
to complete part of the order quantity and then carry this inventory up to the time when
it is needed.
To establish Partial Demand Satisfaction functionality
1.

Set Partial Demand Completion Profile Option.


1.

Sign in as System Administrator.

2.

From the Navigator, choose Profile > System.


The Find System Profile Values screen appears.

3.

Enter your search criteria and select the Find button.


The System Profile Values screen appears.
Set the MSO: Allow Partial Demand Completion profile option to any of the
following values:

All End Demands

Sales Orders Only

None
The default value for this profile option is All End Demands.

Example
In this example, there is a sales order SO1 for 150 with a due date on day 10. There

Supply Chain Constraint-Based Planning 9-39

are two planned orders P1 and P2 satisfying this sales order demand. This is shown
in the following diagram:
Partial Demand Satisfaction

The planned order P2 can be completed on time; however, the planned order S1 can
be completed only by day 12.
Without the Partial Demand Satisfaction enhancement, ASCP would have
scheduled both P and P2 to complete on day 12.
Using the Partial Demand Satisfaction feature, P2 is scheduled to complete on time
(on day 10), while P1 remains scheduled for day 12. This permits P2 to be released,
executed and shipped in time to partially satisfy customer demand on time.
In the Exception Details form (Supply Chain Plan > Workbench > Actions tab > drill
down on an Action Type), the column named Quantity Satisfied By Due Date is
used to present the portion of a demand that can be satisfied by the due date.

Phantom Routings
In order to run constrained plans in ASCP, you must set the BOM parameter Use
Phantom Routings to No.
To set the BOM parameter Use Phantom Routings to No
1.

Sign in using the Manufacturing and Distribution Manager responsibility.

2.

Select Bills of Materials > Setup > Parameters.


The Parameters screen opens.

3.

Uncheck the Use Phantom Routings checkbox.

9-40 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Split Planned Orders


Smaller planned orders typically give the planning engine more flexibility and result in
a schedule in which supplies are more likely to be made just in time to meet their
demands. This feature instructs the planning engine to split planned orders to more
closely match the quantities of the demands to which they are pegged. Use it if:

You do not typically use order modifiers

Your plan results in planned orders which peg to demands with widely separated
due dates

Your plan results in product made near-term when most of it is needed to satisfy
demands that are due farther out

Split planned orders defaults such that if a planned order with quantity more than 10%
higher than the quantity of the demand to which it is pegged, the planning engine splits
it. To change the default percentage or disable the feature, set profile option MSO:
Demands Size Tolerance PCT Before Splitting Planned Orders with the percentage in
decimal format (for example, for 10%, enter 0.1, not 10).
During pegging, the planning engine:

Pegs a planned order to a demand.

Checks to see if the planned order item has order modifiers. If so, it does not split
the planned order.

Checks to see if the planned order quantity is significantly larger than the demand
quantity. The check is (Planned order quantity - Demand quantity) / Demand
quantity >MSO: Demands Size Tolerance PCT before Splitting Planned Orders.
If the calculation shows not significantly larger, the planning engine does not split
the planned order.
If the calculation shows significantly larger, the planning engine splits the planned
order, assigns the demand quantity to the new planned order, and pegs the new
planned order to the demand.

For example, MSO: Demands Size Tolerance PCT before Splitting Planned Orders is 0.1.
The planning engine:

Pegs planned order 1 for item S with quantity 100 to demand A with quantity 20.

Verifies that item S has no order modifiers set.

Calculates ((100 - 20) / 20 = 4.

Verifies 4 > 0.1.

Supply Chain Constraint-Based Planning 9-41

Splits planned order 1. Planned order 1 has quantity 80 and new planned order 1-a
has quantity 20.

Removes the peg of planned order 1 to demand A and pegs planned order 1a to
demand A.

Split Planned Order: Sizing and Timing


Use the profile option MSC: Split Planned Orders for Scheduling Flexibility to specify
whether or not you want the planning engine to split a planned order into multiple
planned orders. For more information about this profile option, see Profile Options. The
planning engine considers and applies the profile option MSC: Split Planned Orders for
Scheduling Flexibility before the profile option MSO: Demands Size Tolerance PCT
before Splitting Planned Orders. The profile option MSC: Split Planned Orders for
Scheduling Flexibility applies to:

Constrained plans for which decision rules are enabled

Cost-optimized plans

Firm Work Orders


Firm work orders are work orders that are:

Under the control of a shop floor manufacturing application

Marked as do not change by shop-floor or planning personnel

The planning engine does not change firm work order operation start and end times
and resource usages. However, it calculates firm work order resource requirements and
reduces resource availability by these requirements (processes firm work orders).
The planning engine processes firm work orders before it schedules non-firm work
orders and planned orders. It does this without regard to the demand priorities. After it
processes firm work orders, it schedules non-firm work orders and planned orders in
the manner prescribed by the plan options and profile options.
Firm work orders can overconsume resource capacity; when that occurs, the planning
engine issues Resource overloaded exception messages.

Plan Shared Supplies


Shared supplies are scheduled receipts, firm planned orders, and planned orders that
peg to more than one end item demand.
The planning engine schedules a shared supply based on the due date of one of the
demands and that shared supply may be late with respect to the other demands that are
also pegged to it.

9-42 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Multiple Demands in Same Slice


If multiple demands that are pegged to one shared supply are in the same demand slice
(see Pegging), the planning engine always reschedules the shared supply.
The rescheduling:

Attempts to meet all demands on time

Attempts to meet higher priority demands early or just in time

Selects lower priority demands to be late, if necessary

Occurs only if the reschedule can fit within available supplier capacity and within
lead-times, depending on constraints

For example, the last process to produce light posts is to have a welder attach a
purchased bracket to a light post subassembly. The welder can attach 100 brackets a
day.
Two demands peg to a shared supply for attaching the brackets. Both demands are in
the same demand slice:

Demand 1: End Item: Light post, Quantity: 100, Demand Due Date: Day 7, Priority:
1

Demand 2: End Item: Light post, Quantity: 200, Demand Due Date: Day 4, Priority:
200

The planning engine:

Processes demand 1, the higher priority demand which is due on day 7.

Schedules the brackets to arrive on day 6. The welder is to produce 100 light posts
on day 6 and meet demand 1 on time.

Processes demand 2, the lower priority demand which is due on day 4, earlier than
demand 1.

Reschedules the brackets to arrive on day 2. The welder is to produce 200 light
posts on days 2 and 3 and meet demand 2 on time, then is to produce 100 brackets
on day 4 and meet demand 1 early.

Supply Chain Constraint-Based Planning 9-43

Figure Title

Multiple Demands in Different Slices


If multiple demands that are pegged to one shared supply are in different demand
slices, the planning engine does not typically reschedule the shared supply.
For example, the last process to produce light posts is to have a welder attach a
purchased bracket to a light post subassembly. The welder can attach 100 brackets a
day.
Two demands peg to a shared supply for attaching the brackets. Each demand is in a
different demand slice:

Demand 1: End Item: Light post, Quantity: 100, Demand Due Date: Day 7, Priority:
1

Demand 2: End Item: Light post, Quantity: 200, Demand Due Date: Day 4, Priority:
200

The planning engine:

Processes demand 1, the higher priority demand which is due on day 7.

9-44 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Schedules the brackets to arrive on day 6. The welder is to produce 100 light posts
on day 6 and meet demand 1 on time.

Processes demand 2, the lower priority demand which is due on day 4, earlier than
demand 1 and is in a different slice than demand 1.

The welder is to produce 100 light posts on day 6 and meet demand 1 on time, then
is to produce 200 brackets on days 7 and 8 and meet demand 2 late.
Figure Title

Use the plan shared supplies feature to instruct the planning engine to attempt to
reschedule shared supplies that it scheduled in previous demand slices. The goal is the
same as when the multiple demands are in the same slice--to make the shared supply
on time or early for all demands which peg to it.
To enable the feature, set profile option, MSO: Additional Demand Slices for Shared
Supply Rescheduling which defaults to 0. Specify either:

A positive integer: The planning engine attempts to reschedule shared supplies


across this many previous demand slices. After that, it does not reschedule a shared
supply even if that results in a demand being late.

Supply Chain Constraint-Based Planning 9-45

-1: The planning engine reschedules shared supplies across all slices.

The higher the integer, the more impact there is on plan performance. The value -1 has
the most impact.

Enforce Capacity Constraints Scheduling


Supplies and resource requirements within supplies that are pegged to on time
demands have their Earliest Allowable Completion Time (EACT) as the Plan Start Date.

Enforce Demand Due Date Scheduling


Enforce demand due date plans require the planning engine to meet demand due dates.
If it cannot meet the demand on time using existing capacity, it must overload resources
and suppliers.
The planning engine backward schedules the activities from the demand due date. If
there is not enough time to complete the supply order by the demand due date, the
planning engine reaches the plan start date before it is finished scheduling the order. It
then follows a certain process to reschedule the operations, see Identifying Root Causes
of Late Demand, page 17-116.
The planning engine manage the slacks (overloads) as it schedules, so that it can
overload the activities that are constraining the schedule the most and reasonably
schedule the other activities. As planners can easily identify the actual constraining
activities, they can work to improve the overall schedule.
To manage the slacks, it assigns each activity of a supply order a time window and only
schedules the activity within that window. This allocates to each activity in a supply
order its proportion of the slack. Otherwise, the full scheduling of beginning or ending
activities in the routing can use up most of the time. Then, other activities appear
compressed against the plan start date or demand due date with high slack even
thought they are not necessarily the most constraining activities.
When faced with a need to overload, the planning engine:

Does not compress operations beyond their minimum durations unless the demand
is due very close to the plan start date

Tends to overload resources at times when they are unavailable rather then
compressing operations into small gaps of available time

Attempts to create resource overloads evenly distributed in time rather than


creating higher resource overloads closer to the plan start date

This diagram shows an example of scheduling a four operation (operation numbers 10,
20, 30, 40) supply order without using scheduling windows and with using scheduling
windows. The filled in boxes represent times when a resource is unavailable.

9-46 Oracle Advanced Supply Chain Planning Implementation and User's Guide

When not using scheduling windows, the planning engine schedules operations 40
and 30 for their complete times and during times when their resources are available
and then severely compresses operations 20 and 10 to avoid their being past due.

When using scheduling windows, the planning engine schedules all operations for
their complete times; however, it schedules operations 20 and 40 during times when
their resources are not available.
Activity Scheduling and Scheduling Windows

Scheduling Requirements
The planning engine schedules every material and resource requirement in an enforce
demand due date plan:

Within an unconstrained scheduling window

Within an actual scheduling time window

According to the nature of the time window

Unconstrained Scheduling Window


To schedule a supply order, the planning engine first finds the unconstrained

Supply Chain Constraint-Based Planning 9-47

scheduling window for each operation.


The unconstrained scheduling window of an operation occurs between these points:

Unconstrained Earliest Possible Start Time (UEPST): The planning engine never
schedules an operation to start earlier than this time. If it did so, it would compress
upstream operations beyond their minimum durations.
The Unconstrained Earliest Possible Completion Time (UEPCT) = UEPST +
Minimum duration of operation

Unconstrained Latest Possible Completion Time (ULPCT) : The planning engine


never schedules an operation to end later than this time. If it did so, it would
compress downstream operations beyond their minimum durations.
Unconstrained Latest Possible Start Time (ULPST) = ULPCT - Minimum duration of
operation

This diagram shows the unconstrained scheduling window for an operation.


Unconstrained Operation Scheduling Window

The planning engine finds the UEPST and ULPCT by backward and forward
scheduling all activities, considering resource availability and breaks (according to the
setting of the profile option MSO: Use Breaks in Calculation of Unconstrained
Scheduling Windows), maximum assigned units, precedence constraints, firming,
minimum transfer quantity operations, and Next and Prior scheduled resources, but not
minimum batch size constraints, resource batching, or organization receiving calendars
. It backward schedules from the demand due date and forward schedules from the
minimum start time for each operation. The minimum start time of each operation
accounts for the plan start date, planning time fence, and preprocessing lead-time.
This diagram shows a number of operations with their unconstrained scheduling
windows and the UEPSTs and ULPSTs highlighted.

9-48 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Routing Unconstrained Scheduling Windows

If there is are firm activities, the planning engine first backward schedules the activities
upstream of the earliest firmed activity and between them and then first forward
schedules activities downstream of the latest firmed activity.

Actual Scheduling Window


The planning engine uses the information from the unconstrained scheduling windows
to find the total slack of a supply order and to distribute it among the activities in
proportion their contribution to it. For each operation that uses a resource, the planning
engine calculates a constrained window, the actual scheduling window, and schedules
the operation within that window.
The slack of each operation is the maximum amount of "wiggle room" that each
operation has. It assumes that each operation above it in the pegging tree is scheduled
as late as possible with minimum processing time and that each operation below it in
the pegging tree is scheduled as early as possible with minimum processing time.
Slacks among the operations are interrelated. For example, if an operation higher in the
pegging tree gets scheduled towards the earlier side of its unconstrained scheduling
window, the planning engine is more likely to compress the windows of its operations
lower in the pegging tree.

Supply Chain Constraint-Based Planning 9-49

The actual scheduling window of an operation occurs between these points:

Earliest Allowable Completion Time (EACT): The planning engine never schedules
an operation to end earlier than this time. An earlier completion would take time
from other activities and possibly cause them to have less slack than is proportional
for them.
The planning engine calculates it from information gathered while performing
unconstrained scheduling. It is the ratio of the minimum processing time needed by
the operation to the total minimum processing time along the path of minimum
slack upstream from the operation. This ratio indicates how much of the slack we
can allow the operation to use. You can influence the calculation of EACT and the
length of the actual scheduling window by setting profile option MSO: EDD
Scheduling Window Control.
Earliest Allowable Start Time (EAST) = EACT - (UEPCT - UEPST)

Unconstrained Latest Possible Completion Time (ULPCT) of the unconstrained


scheduling window.

This diagram shows the unconstrained scheduling window and the actual scheduling
window for an operation.

9-50 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Unconstrained and Actual Operation Scheduling Windows

Scheduling Window Nature


The action that the planning engine takes to schedule an operation depends on the
nature of the scheduling window. The nature of scheduling window depends on:

The time between the plan start date and the demand due date

The cumulative duration of all supplies and operations that need scheduling to
satisfy the demand on time

If the size of the actual scheduling window is the same as or longer then the operation
minimum duration, the planning engine schedules it at its minimum duration within
the actual scheduling window.
If the size of the actual scheduling window is shorter than the operation minimum
duration, the planning engine may compress it and schedules it for the duration of the
actual scheduling window. This usually occurs when the demand due date is close to
the plan start date and depends on the profile option MSO: Lead Time Control.
If the operation would start or end in the past, the unconstrained scheduling window is
nonexistent. The planning engine schedules the operations according to the setting of

Supply Chain Constraint-Based Planning 9-51

profile option MSO: Lead Time Control.

Scheduling Controls
You can control some functions of the planning engine operation scheduling in enforce
demand due date plans.

Operation Compression
To instruct the planning engine how to proceed when it finds an operation would start
or end in the past, set profile operation MSO: Lead Time Control. With either setting,
there may be supplier and resource overloads.
If you select Violate minimum processing times to meet demand due date (the default),
the planning engine compresses operations into less time than the maximum assigned
units processing time to meet the demand due date. In addition, it issues an Order with
insufficient lead time exception message and a Requirement with insufficient lead time
exception message. It retains the schedules of the future operations within their actual
scheduling windows.
This diagram shows a series of operations to be scheduled. Operations A4 and A5 are
wholly or partially in the past. With option Violate minimum processing times to meet
demand due date set, the planning engine compresses operations A4 and A5 to retain
the demand due date.

9-52 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Violate Minimum Processing Times Example

If you select Do not violate minimum processing times, the planning engine does not
compress operations, calculates a new demand due date (the demand satisfied date),
and reschedules the operations according to the new demand due date. The time
between the original demand due date and the new demand due date is the minimum
possible days late.
This diagram shows a series of operations to be scheduled. Operations A4 and A5 are
wholly or partially in the past. With option Do not violate minimum processing times
set, the planning engine calculates new demand due date and reschedules the
operations for that date.

Supply Chain Constraint-Based Planning 9-53

Do Not Violate Minimum Processing Times Example

Capacity Breaks
To instruct the planning engine to make use of capacity breaks (non-work times), set
profile option MSO: Use Breaks in Calculation of Unconstrained Scheduling Windows.
If you select Yes (the default), the planning engine calculates UEPST, UEPCT, ULPST
and ULPCT taking capacity breaks into account. It does not include resource or supplier
non-work time when laying out activity time and never sets any of these time points to
a non-work time.
If you select No, the planning engine calculates UEPST, UEPCT, ULPST and ULPCT
ignoring capacity breaks. It does include resource or supplier non-work time when
laying out activity time and may set any of these time points to a non-work time.
Select No to encourage the planning engine to schedule work during resource breaks to
meet demand due dates; select Yes to discourage it from this effort.
If set to Yes, the planning engine may schedule a downstream operation during a
resource's non-working time. This results in more available time available for upstream
operation scheduling; the planning engine could schedule upstream operations beyond
their ULPCT.

9-54 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Earliest Allowable Completion Time


To control the planning engine calculation of Earliest Allowable Completion Time
(EACT), set profile option MSO: EDD Scheduling Window Control. The planning
engine calculates the optimal size for each operation's actual scheduling window as
proportional to its minimum duration and whether or not it is in the critical path. You
control the actual size of the actual scheduling window by entering a number between 0
and 1.
If you enter 0.5 (the default), the planning engine sets the actual scheduling window
duration to the optimal size.
If you enter an number lower than 0.5, the actual scheduling window becomes larger
than the optimal size. This could cause more resource overloads on upstream resources
as compared to downstream resources.
If you enter an number higher than 0.5, the actual scheduling window becomes smaller
than the optimal size. This could cause more resource overloads on downstream
resources as compared to upstream resources.
This diagram shows the effect of different actual scheduling window sizes.
Actual Scheduling Window Sizes

Analyzing the Plan


To see the results of the enforce due date planning, refer to the Planner Workbench.

In the Supply window, view the UEPST and UEPCT for each supply calculated
forward from the plan start date and the ULPST and ULPCT calculated backwards
from the demand due date.

In the Resource Requirements window, view the start and completion times and the

Supply Chain Constraint-Based Planning 9-55

UEPST, UEPCT, ULPST, ULPCT, and EACT for each resource requirement. No
resource requirement should show a completion time that is earlier than its EACT.

In the Gantt Chart, right lower pane, the constrained resources should show as
scheduled with an overload within its scheduling window.

Resources that are overloaded may not show a corresponding exception message if
the overload is within the exception set Over-utilization %.

Since scheduling method is not exact, you may see available capacity which appears not
used. The planning engine does not reschedule firm activities and, once it begins
scheduling, does not usually return to already scheduled operations and resources to
look for further opportunities.
If profile option MSO: Use Breaks in Calculation of Unconstrained Scheduling
Windows is Yes, the planning engine, in these cases, does not issue exception message
Order lead time constraint:

Operations and supplies that have negative unconstrained scheduling windows


(unconstrained latest possible completion time is earlier than unconstrained earliest
possible completion time)

Compressed unconstrained scheduling windows (Unconstrained latest possible


completion time - Unconstrained earliest possible completion time < Minimum
processing time)

Safety Stock
Safety stock requirements are hard requirements. The planning engine schedules
supplies that peg to them to meet their due dates and overloads resources as necessary.

Engineering Change Orders Use-Up Effectivity


Engineering changes to an item or modifications to bills of material are implemented
through Engineering Change Orders (ECO). These planned changes affect the
dependent demand calculations and the orders rescheduled or created by the planning
process. The use-up date is the date when the on-hand quantity for an item will be
exhausted based on projected gross requirements and receipts. You can plan to use up
your current item before introducing engineering changes by accepting the use-up
effectivity date recommended by ASCP.
When you define a revised item using an ECO, you can specify whether the planning
process should recommend a suggested effective date for the revised item. If you do so,
Oracle ASCP recommends a use-up date for the current item. The use-up date is
calculated by applying on-hand quantity in inventory (supply) against gross
requirements (demand). It is the date on which all supplies for the current item will be
used up (on hand will be zero).

9-56 Oracle Advanced Supply Chain Planning Implementation and User's Guide

The ECO use-up effectivity date is calculated by adding one working day to this, as
shown in the following figure.
ECO Use-up Effectivity Date

Oracle ASCP considers scheduled receipts in the use-up date calculation if the following
profile option: Include Schd Rcpts in Use-up, is set to Yes.
If you typically have many engineering change orders with close dates, you can instruct
the planning engine to align discrete jobs and engineering change orders but at the
expense of finite capacity scheduling for the jobs suppliers and resources. To enable
this, set profile option MSC: Release WIP Dtls if Order Date different then BOM
Revision Date. As a result of this setting:

The planning engine updates engineering change order revision date to the start
date of the earliest affected discrete job.

Oracle Work in Process ignores the job BOM Revision Date and explodes for the bill
of material and routing details effective on the planning-recommended new order
(start) date (instead of the existing order (start) date); this eliminates revision
conflicts among multiple engineering change orders.

To use the ECO Use-up effectivity date recommended by ASCP


1.

Define your Engineering Change Orders. For information on how to do this, please
refer to Oracle Engineering User's Guide.
When you create an ECO, by default the MRP Active Flag is already checked. If you
do not want this ECO to be subject to a use-up date calculation, you can uncheck
this flag.

2.

Bring the ECO to your planning system by running Collections.

Supply Chain Constraint-Based Planning 9-57

3.

Run an ASCP plan for the items to which ECOs apply.

4.

After running your plan, you can verify that the ECO has been accounted for in the
planning process by selecting the item in the left pane of the Planner Workbench,
then right-clicking with the mouse and selecting Items from the menu that drops
down.
The Items window appears.

5.

Select the Components button.


The Components window appears.
Effectivity dates for the components appear in this window.

6.

Push the plan output to the source system by running the Push Plan Information
concurrent program. (Navigation: Setup > Run Requests > Single Request. Select
Push Plan Information from the list of values.)

7.

You can find the system recommended use-up date for the item and components by
navigating to Oracle Engineering and querying up the ECO. You can see the ECO
details by selecting the Revised Items button in the Engineering Change Orders
window.
The Revised Items window appears.

8.

You can override the recommended use-up date by manually changing the
Effective Date field. You can also see use-up dates for all components, if the item is
part of an assembly, and choose the use-up date of any component to be use-up
date for the whole assembly.
The following table illustrates how the use-up effectivity date is established.
Day

Day 1

Day 2

Day 3

Day 4

Day 5

Day 6

Gross
Requirements

200

200

300

300

Projected
On-Hand

700

500

300

Oracle Advanced Supply Chain Planning calculates the use up date based on
projected gross requirements for the item. In this example, the current on-hand
quantity is exhausted on Day 4. Therefore, the planning process sets the use-up
effectivity date for this item to be Day 5.

9-58 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Forecast Expiration
Forecast expiration instructs the planning engine not to plan supply to satisfy some
types of unmet, past due demands (expire the demands). Use it to avoid build-up of
these demands that consume current and future production capacity and make it more
difficult to meet the current demands.
Forecast expiration applies to forecast lines and master demand schedule entries. It does
not apply to sales order lines, safety stock demand, and dependent demand.
It works only for Optimized - Enforce capacity constraints plans with either:

User-defined decision rules enabled (profile option MSC: Enable User Defined
Decision Rules is Yes)

Cost-based optimization enabled

The planning engine calculates late demands based on the capacity constraint options
you select (Material, Resource, or Material and resource). For example, if you select
Resource, material capacity constraints (other than the hard constraint material
lead-time) does not cause late demands and therefore does not cause forecast
expirations.

Forecast Expiration Setup


To use it, specify the number of days that the planning engine should plan supply for
these types of past due demand in the profile option MSO: Maximum Allowable Days
Late before Forecast Expiration. The planning engine expires any of these types of
demands that are unmet and past due for longer than the profile option value. If you
want the planning engine to expire all of these types of demands that are unmet and
past due, set the profile option to 0. Note that the profile option MSO: Maximum
Allowable Days Late is different from this one.
For example:

Profile option MSO: Maximum Allowable Days Late before Forecast Expiration is 4

Original forecast: 1000 units

Sales order: 100 units

Unconsumed forecast: 900 units (1000 - 100). The consumption is the forecast
consumption within the plan; it does not reflect forecast consumption that occurs
on the source instance during the master demand schedule load.

Forecast expiration (planning engine cannot meet demand within four days late):
200 units

Supply Chain Constraint-Based Planning 9-59

Net forecast: 700 units (900 - 200)

Supply: 800 (100 sales order + 700 net forecast). If the item is lot controlled, you see
one supply for 100 units pegged to the sales order and one supply for 700 units
pegged to the forecast.

The planning engine calculates the actual cutoff date from the MSO: Maximum
Allowable Days Late before Forecast Expiration value using the manufacturing
organization calendar. If that date is within a weekly or period bucket, the planning
engine uses the date at the end of the weekly or period bucket as the actual cutoff date.
Therefore, all completed supplies within that weekly or period bucket are within the
allowed window.

Viewing Forecast Expiration Results


You can see the results of forecast expiration in these Planner Workbench fields in the
Supply/Demand window:

Original Order Quantity: The demand quantity before any forecast consumption or
expired demand.

Expired Demand: The quantity of the demand that has expired.

Quantity/Rate: Original order quantity - Consumed quantity - Expired demand.

Consumption Details: To see the Consumption Details window, right-click on the


forecast line and select Consumption Details.

This table shows an example of plan results when the planning engine applies forecast
expiration in this situation:

There are forecast entries on 4 November for quantity 700 and on 11 November for
quantity 1000.

There are no sales orders.

Profile option MSO: Maximum Allowable Days Late before Forecast Expiration: 4.

Order modifier Maximum Order Size: 300.

Both forecast entries are eligible for forecast expiration against their unmet
quantities. The planning engine estimates that it cannot successfully schedule 100
units of the 4 November forecast by 8 November and 200 units of the 11 November
forecast by 15 November.
The planned order for quantity 200 due on 17 November is six days late despite the
profile option value of four days. The detailed scheduling process for the planned
orders may move supplies outside the allowable days late window.

9-60 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Entity

Due Date

Days Late

Original
Forecast

Expired
Demand

Qty/Rate

Forecast

4 November

700

100

- 600

Planned
Order

4 November

300

Planned
Order

4 November

300

Forecast

11
November

1000

200

- 800

Planned
Order

1 November

-10

300

Planned
Order

11
November

300

Planned
Order

17
November

200

Forecast Expiration Exception Messages


Forecast expiration does not stop the planning engine from issuing Late replenishment
for forecast exception messages. If you want to suppress those messages, set profile
option MSO: Late Demands Exceptions Tolerance Minutes to the same length of time as
you set profile option MSO: Maximum Allowable Days Late before Forecast Expiration.
However, you can set it for any length of time; use quantity 1440 for each whole day.
Whether or not you suppress the exception message, you can sort on Days Late in the
Late replenishments for forecast exception details. Sort on Days Late in descending
order to review the exception messages outside of the MSO: Maximum Allowable Days
Late before Forecast Expiration value.

Implementing Forecast Expiration


Use this information to adjust profile options and settings for best forecast expiration
performance.

MSO: Maximum Allowable Days Late


This profile option interacts with MSO: Maximum Allowable Days Late before Forecast

Supply Chain Constraint-Based Planning 9-61

Expiration. It limits the number of days that the planning engine can move out a
demand or unfirmed scheduled receipt in an Optimized plan. You use it only to
improve the performance of the optimization component of the memory based planner.
Scheduling moves out demands and unfirmed scheduled receipts as long as necessary
in the final plan output.
MSO: Maximum Allowable Days Late only applies to sales orders if MSO: Maximum
Allowable Days Late before Forecast Expiration has a value. If MSO: Maximum
Allowable Days Late before Forecast Expiration does not have a value, MSO: Maximum
Allowable Days Late applies to all demands. For production planning purposes, MSO:
Maximum Allowable Days Late limits how many days in the future that the planning
engine considers alternate sources, end item substitutes, substitute components,
alternate bills of material, and alternate routings when the primary method would
result in a late supply. Typically, you should set the MSO: Maximum Allowable Days
Late to the plan horizon for production plans to make alternate methods available for
the entire plan duration. If it has a small value, for example 30, and the planning engine
does not select an alternate method within the first 30 days, it selects the primary
method. That typically moves the final supply date is pushed out beyond 30 days.
MSO: Maximum Allowable Days Late also impacts forecast expiration when MSO:
Maximum Allowable Days Late before Forecast Expiration has a value. MSO:
Maximum Allowable Days Late limits the number of days from the demand date that
the planning engine reduces capacity for the supply if it is scheduled late. If MSO:
Maximum Allowable Days Late has a small value, for example 30, and optimization
cannot find capacity for the sales order within 30 days, then it stops looking at later
dates. As a result, optimization may not expire forecasts when it should because it has
not reduced capacity for sales orders. To avoid this, Oracle recommends that you set
MSO: Maximum Allowable Days Late higher than the number of days in the plan
horizon.

MSO: Queue Time Factor


The optimization engine uses it to increase lead-time when calculating capacity and
scheduling supplies. This allows you to produce a more conservative estimate of when
capacity is required and raises the amount of expired forecast quantities. Too high a
value leaves unused capacity and expires too much of the forecast quantity. This profile
option does not affect scheduling.

Controlling Late Replenishments


To control the number of late replenishments beyond the MSO: Maximum Allowable
Days Late before Forecast Expiration value, ensure that all of the processing lead-time
values are good representations of your actual lead-times. If there are many forecasts
consistently late and information points to certain resource or material constraints,
adjust the processing lead-time and retest forecast expiration. Oracle recommends that
you complete this tip and monitor forecast expiration performance before considering
the next tip.

9-62 Oracle Advanced Supply Chain Planning Implementation and User's Guide

In addition, you can tune the results by setting profile option MSO: Queue Time Factor
to a fraction. For example, if the value is .10, then the planning engine increases all
lead-times by 10% in all time buckets.

Forecast Expiration and Demand Priority


The planning engine uses demand priority to decide which of these types of demand to
expire first. If several eligible demands are in the same bucket with the same demand
priority, the planning engine randomly selects the demand to expire first. A forecast
entry and a sales order line can be in the same bucket and have the same demand
priority. If the planning engine considers the forecast first, it may not post sufficient
forecast expiration because it has not considered the sales order.
If you want forecast expiration to consider a certain demand before others, set its
priority higher (a lower number) than the priority of the other demands. For proper
forecast expiration, Oracle suggests that you use a demand priority rule that includes a
date criteria first and then MDS/Sales Order Priority. This insures that:

Sales orders in a bucket have a higher priority than forecasts in the same bucket.

The planning engine performs forecast expiration in date sequence, properly


balances demand and capacity in each bucket, and displays results that you can
understand.

Forecast Expiration with Online and Batch Replan


When running online or batch replan, the planning engine may reset expired demand to
the quantity expired in that replan. When this happens, note the following:

The Planner Workbench Qty/Rate field is not accurate.

During the online or batch replan, the planning engine has not unexpired any
expired forecast quantities. Once the forecast quantities have expired, they remain
expired in all future online and batch replans.
For example, during a regenerative plan run, 1000 units expires. A subsequent
batch replan expires an additional 100 units. The value in the Expired Demand field
is now 100 units, not 1100 units. Original Order Quantity does not change during
online or batch replan.

When you relaunching the plan, the planning engine considers the original order
quantity and recalculates any forecast expiration.

With online and batch replans when MSO: Maximum Allowable Days Late before
Forecast Expiration has a value, the planning engine never again considers expired
forecast quantities.
To see the impact of changes on the expired forecast quantities, either change the source
forecast quantity and launch a new plan or manually increase the forecast quantities in

Supply Chain Constraint-Based Planning 9-63

the Planner Workbench. The next online replan expires additional forecast quantities as
needed.

Sequence Dependent Setups


To minimize resource setup times and maximize resource setup times, you can specify
sequence dependent setup times. Sequence dependent setup times indicate how long it
takes to set up a resource, depending on the jobs on the resource. For example,
changing a paint sprayer from white paint to black paint could take loner than changing
the sprayer from white paint to yellow paint.
Based on sequence dependent setup times, Oracle Advanced Supply Chain Planning
can determine preferred activity sequences, or "setup rings," that minimize resource
setup times. A setup ring is a sequence of changeovers that enables a resource to make
each possible product at least once with a low amount of total changeover time. For
example, based on sequence dependent setup times, Oracle Advanced Supply Chain
Planning might determine that the best changeover pattern for a paint sprayer is from
which to yellow, to blue, to black paint.
When a sequence dependent scheduling is enabled for a time bucket, Oracle Advanced
Supply Chain Planning tries to schedule resource activities in the time bucket in
accordance with the setup rings. The planning engine tries to minimize changeover
times and associated penalties, while meeting demand on time.
If only some resource setup types are required in a time bucket, only the required
activities are included and planned in accordance with the setup ring. For example, if a
sprayer setup ring is from white to yellow to blue to black paint, and the sprayer does
not require blue paint during a bucket, the remaining activities follow the setup ring:
white to yellow to black.
Oracle Advanced Supply Chain Planning (ASCP) schedules sequence dependent setup
resources to the level of the resource instance. Rather than stating that a job requires
three units of a resource, ASCP specifies the sequence dependent setup resource
instances where the job must run. Sequence dependent setup for batch resources are
also scheduled to the resource instance level.
If you do not enable sequence dependent scheduling, ASCP increases activity durations
according to the utilization percentage on each resource, without determining how to
minimize setup times.

Sequence Dependent Setups for Discrete Manufacturing


You can set up date required for sequence dependent scheduling for discrete
manufacturing in Oracle Bill of Materials. You can then run collections to populate the
data in Oracle Advanced Supply Chain Planning.
To specify sequence dependent setup data for discrete manufacturing, you must:

Define setup types.

9-64 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Assign setup types to resources.

Specify changeover times between setup types on resources.

Specify setup types for routing steps.

Enable instance-level scheduling.

Specify initial resource state.

Specify sequencing window sizes.

To Define Setup Types


You must create a setup type for every sequence dependent resource setup. For
example, you could create white paint, yellow paint, and black paint setup types.
1.

Select the Manufacturing and Distribution Manager responsibility.

2.

Navigate to Bills of Materials > Routings > Setup Types.

3.

For each sequence dependent setup type, enter a code and description.

For more information on setting up resource information for bills of materials, see
Defining Resource Setup Information, Oracle Bills of Material User's Guide
To Assign Setup Types to Resources
After defining setup types, you must assign the setup types to resources. For example,
you could assign the paint setups to a paint sprayer.
1.

Select the Manufacturing and Distribution Manager responsibility.

2.

Navigate to Bills of Materials > Routings > Resources.

3.

In the Resources window, find a sequence dependent setup resource.

4.

Click Setups.

5.

In the Setups window, move all setup types for the resource from the Available area
to the Selected area.

For more information on setting up resource information for bills of materials, see
Defining Resource Setup Information, Oracle Bills of Material User's Guide
To Specify Changeover Times Between Setup Types on Resources
After assigning setup types to resources, you must specify the amount of time that it
takes to change between possible setups on a resource. For example, you could specify
how long it takes to change a paint sprayer from:

Supply Chain Constraint-Based Planning 9-65

White paint to yellow paint.

White paint to black paint.

Yellow paint to white paint.

Yellow paint to black paint.

Black paint to white paint.

Black paint to yellow paint.

1.

Select the Manufacturing and Distribution Manager responsibility.

2.

Navigate to Bills or Materials > Routings > Resources.

3.

In the Resources window, find a sequence dependent setup resource.

4.

Click Setups.

5.

In the Setups window, click Changeovers.

6.

In the Changeover Times window, do one of the following:

To select a set of records to perform an edit of changeover times, select a list of


From Setup Types and a list of To Setup Types, and click Refresh Changeover
Times.
This populates all possible combinations on the bottom portion of the screen.
You can then perform a mass update of changeover times for a subset of the
records or for all of the records displayed.

To enter information for one changeover, complete these fields for a changeover
row:
Field

Description

From

The setup from which the resource is


changing. The value can be null, meaning
a changeover from any resource.

To

The setup to which the resource is


changing.

Duration

The time it takes to perform the


changeover.

9-66 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Field

Description

UOM

The unit of measure for the duration.

Penalty

The penalty incurred if this changeover is


performed. The planning engine balances
this penalty with the demand lateness
penalty that might be incurred if the
changeover is not performed and the
activity is scheduled for a later date.

Standard Operation

The standard operation needed for the


changeover. The standard operation can
specify resources used in performing the
changeover. These resources are
considered simultaneous resources with
the machine where the changeover is
performed. Simultaneous resources on
the changeovers are not scheduled as
constrained resources and ma have
overloads after planning.

To update information for multiple changeovers, select the changeover rows,


enter information in the Perform Mass Update fields, and click Update.
To exclude changeovers from the update if the From setup is the same as the To
setup, select Unselect Records where From equals To.

To Specify Setup Types for Routing Steps


You must specify which setup types are associated with which routing operations.
Note: You cannot mark both principal and other resources as sequence

dependent.

1.

Select the Manufacturing and Distribution Manager responsibility.

2.

Navigate to Bills of Materials > Routings > Routings.

3.

In the Routings window, select an operation in a routing.

4.

Click Operation Resources.

5.

In the Operation Resources window, on the Scheduling tab, enter the setup type in
the Setup Type field.

Supply Chain Constraint-Based Planning 9-67

To Enable Instance-level Scheduling


If a resource has more than one unit, you must specify the resource instances and enable
instance-level scheduling for the resource.
Note: Instance level scheduling is relevant only for sequence dependent

setup resources. Instance level scheduling is not supported in


Advanced Supply Chain Planning for non-sequence dependent setup
resources.

1.

Select the Manufacturing and Distribution Manager responsibility.

2.

Navigate to Bills of Materials > Routings > Departments.

3.

In the Departments window, click Resources.

4.

In the Resources window, select Schedule by Instance for each sequence dependent
setup resource.

To Specify Initial Resource State


You can specify the initial setup state of each sequence dependent setup resource. The
initial setup state determines whether the first activity scheduled on the resource
requires a changeover.
1.

Select the Advanced Supply Chain Planner responsibility.

2.

Navigate to Collections > View Collected Data > Resources.

3.

In the Resources window, click Instances.

4.

In the Resource Instances window, specify the initial setup for each resource
instance.

To Specify Sequencing Window Sizes


For each sequence dependent setup resource, you must specify the time required to
cycle through all setup types. The system uses this value to estimate setup cycle lengths.
1.

Select the Manufacturing and Distribution Manager responsibility.

2.

Navigate to Bill of Materials > Department > Departments.

3.

In the Resources window, click the Planning tab.

4.

For each resource, enter the number of days to cycle through all setup types.

9-68 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Sequence Dependent Setups for Process Manufacturing


You can specify sequence dependent setup data for process manufacturing in Oracle
manufacturing models and run collections to populate the data in Oracle Advanced
Supply Chain Planning. To specify sequence dependent setup data for process
manufacturing, you must:

Classify items as sequence dependent.

Specify changeover times and penalties.

Specify resources with sequence dependent setup.

Specify sequencing window sizes.

To Classify Items as Sequence Dependent


To classify items with sequence dependent setups you must assign the item to a
category in the Sequence Dependency Class category set. For more information on
assigning an item to a category set, see Assigning Items to Categories, Oracle Inventory
User's Guide.
To Specify Changeover Times and Penalties
In Oracle Process Manufacturing, you must specify changeover times and penalties
between Operation and Item class combinations. When this data is collected into the
planning server, it becomes Setup Types and appears in the planner workbench.
1.

Select the Oracle Process Manufacturing responsibility.

2.

Navigate to Process Planning > Scheduling > Setup > Sequence Dependent Setup.

3.

In the Sequence Dependent Setup window, specify setup times and penalties for
operation and item class combinations.
The item classes that are displayed are the ones defined under the category set of
Sequence Dependency Class.

To Specify Resources with Sequence Dependent Setups


Resources used in sequence dependent setup operations are scheduled as sequence
dependent setup resources in Oracle Advanced Supply Chain Planning. Only the
principal resource is scheduled as a sequence dependent setup resource. Simultaneous
resources are not considered to have sequence dependent setups.
1.

Select Oracle Process Manufacturing responsibility.

2.

Navigate to Process Engineer > Process Operations.

Supply Chain Constraint-Based Planning 9-69

3.

In the Process Operation Details: Activities window, select the Sequence


Dependency option for sequence dependent resources.

To Specify Sequencing Window Sizes


For each sequence dependent resource enter the value of the sequencing window in
days. the planning engine uses this value to estimate the time required to cycle once
through all possible setup types.
If you do not specify a sequencing window for a resource, the planning engine uses the
number of days specified by the MSO: Default Resource Sequencing Window (Days).
1.

Select the Oracle Process Manufacturing responsibility.

2.

Navigate to Process Engineer > Setup > Plant Resources.

3.

Enter the sequencing window (SDS window) for each sequence dependent
resource.

Planning with Sequence Dependent Setups


After setting up data in your discrete or process manufacturing system and collecting
the data into Oracle Advanced Supply Chain Planning, you must set plan and profile
options that control sequence dependent scheduling.
There are two values that you must specify:

Activity selection window: the number of days from which activities can be chosen
for scheduling.

Resource sequencing window: the number of days to find another activity, or set of
activities, of the same setup type to slot this activity along with.
This value can be specified for each resource or specified as a default value from the
profile option.

This diagram illustrates that when Oracle Advanced Supply Planning schedules
sequence dependent activities, the planning engine first chooses an unscheduled
activity from the activity window. From this group of activities, the planning engine
chooses an activity that best fits with the activities that are already scheduled so that a
new changeover can be avoided.

9-70 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Selecting Activities

After choosing the activity, the planning engine looks for another activity with the same
setup type in the resource sequencing window. The window ends at the latest possible
time for running the activity and filling the demand. The activity is then scheduled at a
time that best balances the objectives of minimizing changeovers and minimizing
demand lateness.
The length of the resource sequencing window affects the length of the cycle for each
setup type. The larger the resource sequencing window, the longer the time spent by
the resource on each setup type before changing to another setup type. Making the
resource sequencing window too large might result in demand priorities not being fully
respected while scheduling,
While this example refers to "backward" scheduling, the same principle applies when
forward scheduling when demands are late.
To Plan with Sequence Dependent Setups
1.

Navigate to Supply Chain Plan > Options > Constraints tab and set the following
plan options:

Sequence Dependent Setups: set this option to Yes for every planning bucket
that you want to consider sequence dependent setups.
Note: You need to set this to Yes in earlier planning buckets in

order to be able to set this to Yes in later buckets.

2.

Demand Lateness Penalty: (Optional) Specify a demand lateness penalty.

Set the following profile options:

MSO: Activity Selection Window (Days)

MSO: Default Resource Sequencing Window (Days)

Supply Chain Constraint-Based Planning 9-71

MSO: Maximum Demands per Group for Advanced Scheduling

MSO: Use Sequencing Template

MSO: Setup Pattern Calculation Window

MSO: Alternate Resource Selection Method

MSO: Penalty Basis for Changeovers

For more information on profile options, see Profile Options, page A-1

Viewing Changeover Times and Preferred Sequence


You can view the changeover times and the preferred activity sequence determined by
Oracle Advanced Supply Chain Planning (ASCP) by using the ASCP Changeover Times
screen. Changeover times are adjusted when necessary to ensure that the planning
engine does not recommend interim unused setups. For example, on a paint machine,
you might specify that it takes:

Two hours to change a machine from white paint to cream paint.

Two hours to change from cream paint to yellow paint.

Five hours to change from white paint to yellow paint.

In this case, it appears that the quickest way to change the machine from white paint to
yellow paint is to change from white paint to cream paint, and then from cream paint to
yellow paint. To prevent this problem, the system calculates an adjusted changeover
time for the white to yellow paint changeover that equals the sum of the first two
changeover times: four hours. The value of five hours will appear in the Original
Changeover Times column within the Changeover Times screen. To ensure that ASCP
does not perform these types of adjustments to the changeover times, your entries
should respect the following rule: Changeover (A to B) < Changeover (A to X) +
Changeover (X to B) for any setup types A, B, X on the resource.
To View Changeover Times and Preferred Sequences
1.

Select the Advanced Supply Chain Planner responsibility.

2.

Navigate to Supply Chain Plan > Workbench.

3.

Right-click a plan and choose Resources > Resources from the menu.

4.

Select a resource and click Changeovers.

The Changeover Times screen shows the preferred activity sequence. The preferred
sequence is represented by the ascending order of the Setup Ring Sequence Number.

9-72 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Changeovers at the bottom of the screen are not part of the preferred sequence, when
the records are sorted on setup ring sequence number, and are avoided as much as
possible.

Viewing Plan Results


You can view results using sequence dependent setups in the horizontal plan and in the
Gantt chart.
These row types are available on the horizontal plan:

Setup Hours

Setup Hour Ratio = Setup Hours / Available Hours

Run Hours

Run Hour Ration = Run Hours / Available Hours

The setup hours include both sequence dependent hours and fixed setups. These
resource requirements can be distinguished by the fact that the schedule flag will be
Prior.
For more information on the Gantt chart, see Interactive Scheduling Using the Gantt
Chart, page 18-156
To View Plan Results
1.

Select the Advanced Supply Chain Planner responsibility.

2.

Navigate to Supply Chain Plan > Workbench.

3.

Right-click a resource and choose a horizontal plan from the menu.

Planned Inventory Points


One of the major functions of production control is to release work to the shop floor and
monitor its progress. Once you release the work to the shop floor, the normal path is to
complete the work as planned. If the demand pegged to the work being performed
disappears, you may end up with excess supply. In some manufacturing environments,
work can be stopped right after you realize that the demand no longer exists. However,
work cannot be always stopped after demand cancellations due to practical reasons.
The most important reasons are the possibility of loosing materials to scrap, needing to
reprocess some of the steps at enormous cost, and the need to control the production
process and corresponding yields. It is not desirable to leave the discrete jobs on the
floor for excessive amount of time as it adds to confusion, occupies precious space, and
increases work in process value. Therefore, the need is to continue processing until the
product reaches a stage in the Bills of Material where it can be safely stored until the

Supply Chain Constraint-Based Planning 9-73

next demand comes along. These stages in the Bills of Material can be visualized as
major staging or stocking points. These stages will be referred to as Planned Inventory
Points (PIPs).
The following are some examples of work that cannot be stopped for various reasons:

In semiconductor manufacturing, if wafers are left alone for a long period of time
after they are processed in the furnace, they oxidize and run the risk of being
scrapped.

In certain semiconductor fabrication processes such as Ion Implantation, Diffusion,


and Photo Lithography, acid clean activity is involved. If you leave the parts alone
for a long time after they are acid cleaned, they have to be recleaned before they are
passed on to the next process.

In semi-conductor operations, between fabrication and testing, a critical closed loop


exists to measure performance and adjust production processes based on tests.
There is a need to provide timely test results and act on corrective actions. If work
orders spend too much time without generating results, it affects process control
and yields.

In Consumer Product Goods manufacturing, bottling fluids such as food


supplements need to happen after certain number of hours following an extraction
and condensation process. If you fail to bottle within a specified amount of time,
you will have to destroy the product as it will not be suitable for consumption.

The following list summarizes some of ways in which PIP functions:

Tries to allocate supplies that are not pegged to a demand to a different sales order
or a forecast

Recognizes an item attribute called Planned Inventory Point

Continues to process the work until you reach a PIP even if the demand driving the
supply in work in process does not materialize

Works on the jobs that are not pegged to a demand at a much slower pace than the
jobs that are satisfying other valid demands

PIP Capability
This section contains examples of how the PIP features work.
Specify Inventory Point at Item Level
You can specify if the item can be stocked by specifying it as an Inventory Point. You
choose the PIP Attribute for an item at Item-Organization level.
If you designate the item as an Inventory Point item, it suggests that the material can be

9-74 Oracle Advanced Supply Chain Planning Implementation and User's Guide

stored at this item level without the fear of loosing the materials or loosing quality
characteristics of the materials. PIPs generally point to major stocking phases in
manufacturing cycle.
Move Jobs to PIP Level
If you have an existing job and it does not have any demands to peg to, you can move
the job to the next PIP level. For example, the figure below shows a BOM, where item Z
is a purchased item that gets processed to become item A. It goes through several stages
of manufacturing, changing the item number several items as mentioned on the BOM.
Assume that you have demand for item A, you have purchased item Z, and are
working on creating item D using a discrete job. If for some reason, the end demand for
A disappears, you can continue scheduling the discrete job for D instead of
recommending a cancellation. You can allocate the discrete job to other valid demands
(sales orders, forecasts, order modifiers) if they exist. Please note that allocating
unconsumed supplies to other valid demands is the standard Oracle APS behavior.
Bill with Inventory Point

Once you start a job, your goal is to reach the next Inventory Point, that is (referring to
the previous figure), you need to generate and schedule orders for items C and B. If you
fail to do so, you run the risk of scrapping or reworking the discrete job for item D. This
means that you would have to introduce fictitious demand at a PIP so that the system
would generate and schedule planned orders for item C and B.
Order Modifiers and Planned Inventory Points
If the item at the PIP has an order modifier, you can add demand at the PIP that honors
the order modifiers. In the previous example, you have a Discrete Job for 15 units at
item D, you do not have a committed end demand for it, and item B has an the
following order modifier: the Minimum Order Quantity is set to 30 units. For this

Supply Chain Constraint-Based Planning 9-75

example, Oracle APS will add a fictitious demand of 30 units for Item B, which is a PIP.
If you have order modifiers for an item, you will have excess supplies, and therefore,
you can expect excess supplies at lower levels in the Bills of Material.
Addition of Fictitious Demand
Oracle APS adds the necessary amount of fictitious demand so that the jobs and
planned orders are scheduled with their normal lead-times (cumulative lead-time). If
orders need to be created at different levels (items), the cumulative lead-times are
added for all such items. If the lead-times for item Z and D are 4 and 3 days
respectively, the fictitious demand is added 7 days from the due date of the job
assuming that the job is for item D.
Pegged Jobs at Different Levels on the BOM
You may have jobs opened at two or more levels that peg to each other. In such cases,
the amount of fictitious demand added is equal to the maximum quantity of the jobs
that needs to be moved to PIPs. The fictitious demand is not just a sum total of all the
open unpegged jobs. For example, using 'Figure Bill with Inventory Point, page 9-75 as
a template, you could have two jobs pegged to each other: a job for item D for 10 units
and a job for item C for 5 units. If there is a cancellation of end item demand from item
A, the fictitious demand would be for 10 units. This means there would be extra
supplies (planned orders) created at item C for 5 units. You can analyze item excess
exceptions to figure out any excess.
On-Hand Quantities
On-hand quantities for items below a PIP may affect the logic of moving unpegged jobs
to a PIP. Assume that you have 10 units on hand for Item C and you have an unpegged
job for Item D for 5 units. The normal logic for PIP is to add 5 units of fictitious demand
at Item B, which is the next PIP. Because 5 units of fictitious demand is smaller than the
10 units that are on-hand at Item C, you will not be able to pass the demand to the job at
Item D. This affects the movement of the job to the next PIP.
Oracle APS assumes that you will issue any on- hand material present at levels below a
PIP to jobs at higher levels. This is logical as you do not want to have any inventories
sitting below a PIP.
It is possible to have multiple Inventory Points in a BOM as shown in the next diagram:

9-76 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Bill with Multiple Inventory Points

If you have a job started at item Z and loose the demand, Oracle APS generates and
schedules orders to reach Item D including item D. If you have started a discrete job for
item C and loose the end demand, Oracle APS generates and schedules orders to reach
item B including item B.
Job Properties: Firm and Status
PIP logic schedules jobs to the next PIP even without a valid demand for it instead of
canceling it. The idea is to reach a point in the bill of materials where materials could be
stored without the fear of loosing them. Firm jobs are also scheduled similar to non-firm
jobs in order to aid the process of scheduling materials to reach a PIP.
Firm jobs by nature are not open to rescheduling; hence, any scheduling of higher level
items to reach the next PIP need to work around the scheduling that is done for firm
jobs. For example, you might have a firm job for item Z due on day 25 and the demand
that the firm job was pegged to does not materialize. This leaves you with the task of
moving materials being processed by the firm job to the next PIP. Because you cannot
change the scheduling already done for firm job, you must work around the firm job
schedule. The planned order generated for item D to help the process of moving
materials from firm job to the next PIP is scheduled such that it starts on D25. If item D
has a lead-time of 5 days, the planned order start for item C is scheduled on D30.
Oracle ASCP treats jobs with statuses of Released and Unreleased in the same manner.
Jobs with both these statuses are subject to rescheduling to aid the process of scheduling
materials to reach the next PIP.

Supply Chain Constraint-Based Planning 9-77

Generate PIP Orders Exception


Scheduling of jobs even after cancellation of committed demand is an exception
condition. In the application, you can see scheduling of such orders as exceptions. The
exception Orders Moved to Next PIP Level is generated for each order moved to the
next PIP. Please note that this exception is created only for orders that are completely
pegged to the fictitious demand.

Using PIP
The following procedures show how to use PIP.
To specify that an item should be treated as a PIP
1.

Sign in using the Manufacturing and Distribution Manager responsibility.

2.

From the Navigator, select Inventory > Items > Master Items.
The Master Item screen appears.

3.

Define an item and specify the item attributes.

4.

Select the MPS/MRP Planning tab.

5.

Select the Planned Inventory Point checkbox.

6.

Save your work.

To choose a plan level option to enable PIP


1.

Sign in using the Advanced Supply Chain Planner responsibility.

2.

From the Navigator, select Supply Chain Plan > Names.


The SCP Names screen appears.

3.

Define a plan name.

4.

Select the Options button.


The Plan Options screen appears.

5.

Select the Move Jobs to PIP checkbox.


By checking this checkbox, if you have discrete jobs, lot-based jobs or nonstandard
jobs with no end demand, Oracle APS will create and schedule supplies for all
items between the item which has discrete jobs and the Planned Inventory Point.

6.

Save your work.

9-78 Oracle Advanced Supply Chain Planning Implementation and User's Guide

7.

After completing Steps A and B, run the plan.

To review and analyze scheduling of orders


1.

Sign in using the Advanced Supply Chain Planner responsibility.

2.

From the Navigator, select Supply Chain Plan > Workbench.


The Planner Workbench appears.

3.

Access either the Resource Requirement window or the Gantt chart to review
scheduling for the supply. See steps D and E below.

To access the Resource Requirement window


1.

From the Planner Workbench, select a plan and an item.

2.

Select the item and select Supply from the Tools menu.
The Supply window appears.

3.

Select and item, then right click and select Resource Requirements.
The Resource Requirements screen appears.

4.

Review scheduling for the supply.

To access the Gantt Chart


1.

From the Planner Workbench, select a plan and an item.

2.

Select Supply/Demand from the Tools menu.


The Supply/Demand window appears.

3.

Select an item, then right click and select Gantt chart.


The Gantt chart appears.

4.

Review scheduling for the supply.

To analyze exceptions
1.

Sign in using the Advanced Supply Chain Planner responsibility.

2.

From the Navigator, select Supply Chain Plan > Workbench.


The Planner Workbench appears.

3.

Select a plan and then select the Actions tab on the right pane.
A list of action types appears.

Supply Chain Constraint-Based Planning 9-79

4.

Double-click Reschedules (this is a type of exception summary).


A list of exceptions appears.

5.

Select Orders scheduled to next inventory point.


The Exception Details screen appears.

6.

Review the exceptions.

9-80 Oracle Advanced Supply Chain Planning Implementation and User's Guide

10
Supply Chain Plan Configure to Order
This chapter covers the following topics:

Configure to Order Models

Configure to Order Multi-organization Models

Configure to Order Sales Orders

Configure to Order Order Promising

Configure to Order Forecast Control

Configure to Order Forecast Explosion

Configure to Order Multi-organization Forecast Explosion

Configure to Order Forecast Consumption

Configure to Order Multi-organization Forecast Consumption

Configure to Order Collections

Configure to Order Planning Process

Configure to Order Models


A model is an item with some configurable components. A configurable component is a
component that different customers may order differently, for example, a color of paint.
There are these types of models:

Assemble-to-order: The manufacturer or distributor assembles the components and


ships the configured item, for example, an automobile.

Pick-to-order: The components are shipped separately and assembled by the


recipient, for example, a childrens' outdoor play set. Oracle Advanced Supply
Chain Planning uses the pick-to-order model item for forecast explosion; it does not
plan it.

Supply Chain Plan Configure to Order 10-1

The components of a model are:

Option classes: A bill of material structure whose components are the options that
the customer can select, for example, paint color.

Standard items: The options from which the customer chooses, for example, red,
green, and blue. They are components of the option classes.

Included items (also known as mandatory components): A standard item that the
customer receives regardless of options selected, for example, an instruction
brochure. They are components of the model item.

Another model: For example, a personal computer. The customer chooses the main
components and the manufacturer assembles them into a case (assemble-to-order).
The customer also chooses peripheral items that the manufacturer or distributor
ships separately from the main unit and that the recipient attaches to the main unit.
The personal computer is a pick-to-order model, the main unit is an
assemble-to-order model component under the pick-to-order model, and the
peripherals are option class components under the pick-to-order model.

Oracle does not recommend placing an assemble-to-order model as a member of a


product family.
The following table illustrates a model bill for Laptop Computer, a model that includes
two mandatory components and three option classes. The planning percent assigned to
optional option classes represents anticipated demand for the option class. In this
example, 90% of Laptop Computers are expected to be sold with an operating system,
and the remaining 10% are expected to be sold without.
Level

Item

BOM Item Type

Optional

Planning %

.2

. Laptop Computer

Model

No

60%

..3

. . Carrying Case

Standard

No

100%

..3

. . Keyboard

Standard

No

100%

..3

. . CPU

Option Class

No

100%

..3

. . Monitor

Option Class

No

100%

..3

. . Operating System

Option Class

Yes

90%

Option Class Bills


The following example illustrates the option class bills for the Monitor, VGA, and EGA

10-2 Oracle Advanced Supply Chain Planning Implementation and User's Guide

option classes. The planning percent assigned to each option within each option class
represents anticipated demand for the option. In this example, 70% of all Laptop
Computers are expected to be sold with a VGA monitor, and the remaining 30% are
expected to be sold with an EGA monitor. Notice that the Monitor option class is not
optional. This means that customers must always choose one of the Monitor options
when ordering Laptop Computer. Of the 70% of Laptop Computers sold with a VGA
monitor, 50% are expected to be sold with the VGA1 monitor and 50% are expected to
be sold with the VGA2 monitor. The VGA option class also includes a mandatory
component, VGA Manual, that is always shipped with Laptop Computer if the VGA
monitor option class is chosen, regardless of the VGA option.
Level

Item

BOM Item Type

Optional

Planning %

..3

. . Monitor

Option Class

No

100%

...4

. . . VGA

Option Class

Yes

70%

....5

. . . . VGA Manual

Standard

No

100%

....5

. . . . VGA1

Standard

Yes

50%

....5

. . . . VGA2

Standard

Yes

50%

...4

. . . EGA

Option Class

Yes

30%

....5

. . . . EGA1

Standard

No

55%

....5

. . . . EGA2

Standard

Yes

45%

Forecasting Predefined Configurations


Predefined configurations are configurations that you have defined as standard items,
with standard bills and standard routings. You might define a predefined configuration
because you often use the configuration in sales promotions, or the configuration is one
of your most commonly ordered configurations, and you want to build it to stock to
reduce delivery lead times and improve customer service levels. Your customers can
order predefined configurations by item number, just as they order any other standard
item.
Forecast consumption, forecast explosion, master scheduling, planning, production
relief, and shipment relief for predefined configurations behave as they do for any other
standard item.

Supply Chain Plan Configure to Order 10-3

Configure to Order Multi-organization Models


There are several assemble-to-order model structure types:

Single Level Single Organization (SLSO): A single level model in which the
components are standard items.

Multi level Single Organization (MLSO): An assemble-to-order model with one or


more assemble-to-order models as components.

Multi-Level Multi-Organization (MLMO): An assemble-to-order model with one or


more assemble-to-order models as components and some lower-level models are
transferred from organizations. If you have multi-organization models you must
use global forecasting for forecast consumption to be correct. To conduct global
forecasting, you must use Oracle Demand Planning. See Global Forecasting, page 5101.

If a model in an organization can be sourced from another organization, the sourcing


rule needs to be set up. Sourcing rule at the model level means that all configurations
derived from that model will be manufactured in the sourcing organization and finally
be shipped in the shipping organization.

Configure to Order Sales Orders


Configuring an order is the process of selecting options against a model item. You can
configure your orders using Oracle Configurator and Oracle Order Management CTO
Workbench. Regardless of the organization from which you want to ship the orders,
you can source the configuration in your source organizations.
Later in the sales order processing, concurrent process Auto-create Configuration
creates a unique configured item for each configured model based on your selection at
order entry. Configured items are standard items that have as their components the
options selected for the particular order and the included items. The configured items
replace the model item on the sales order.
Your sales order workflow must progress the order to create the configuration item at
the point that you want this demand to be visible to planning. The order does not need
to be booked, but the configured item must be linked to the order.
Use the assignment set specified in profile option MRP: Default Sourcing Assignment as
the assignment set in the plan options. This is because if the models are sourced, Oracle
Order Management selects sources for configurations for ATP purposes and it uses the
assignment set from this profile option. If the plan uses an assignment set that is
different than the one mentioned in this profile option, you run the risk of inconsistent
sources.
See Call CTO Workbench, Choosing Options Using the Oracle Configurator, and
Configuration Date Effectivity in Oracle Order Management User's Guide.

10-4 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Configure to Order Order Promising


You can use Oracle Advanced Supply Chain Planning and plans with Oracle Global
Order Promising to quote configure-to-order promise dates for your customers. Oracle
Advanced Planning and Scheduling automatically places sales order demands for
configurations, evaluates the best possible promise dates, and schedules supplies.
Set profile option INV: Capable to Promise to ATP/CTP Based on Planning Output to
perform order promising.
See "Multi-Level Supply Chain ATP" and "Functional Setup for ATP Based on Planning
Output". Also see "Global Order Promising for ATO Configurations" in Oracle Order
Management User's Guide.

Configure to Order Forecast Control


Use item attribute Forecast Control to specify the types of demand that you place for
models, option classes, options, and mandatory components. The configure to order
processes uses the Forecast Control value that you assign to each assemble-to-order and
pick-to-order item to guide the behavior of those processes.
The following section discusses the four types of demand that you can place for an item,
and identifies the appropriate Forecast Control attribute value for each type of demand.

Choosing a Value for Forecast Control


There are the types of demand that you can place for your models, option classes,
options, and mandatory components:

Independent forecast demand

Exploded forecast demand

Sales order demand

Derived sales order demand

Independent Forecast Demand


Independent forecast demand is demand that you place for an item by entering
forecasts for the item directly, rather than exploding forecast to the item using forecast
explosion. You typically define direct forecasts for items, such as a planning items or
models, whose demand is independent of any other item. Define direct forecasts by
entering them manually, or by loading them from other products or systems.
If you forecast demand directly for an item, then set Forecast Control to Consume.
Exploded Forecast Demand

Supply Chain Plan Configure to Order 10-5

Exploded forecast demand is demand that you generate for an item when you explode
forecasts to the item using forecast explosion. You typically generate exploded forecast
demand for items, such as option classes and options, whose demand is directly related
to or derived from the bill of material structure for other items.
If you forecast demand for an item by exploding demand from a higher level item in a
bill of material, set Forecast Control to Consume and Derive.
In some cases, you may have items that are subject to both types of forecast demand.
For example, the keyboard that is forecast and sold as a mandatory component with a
Laptop Computer may also be forecast and sold separately as a spare or service part.
You use Forecast Control to control which models, option classes, options, and
mandatory components in a model bill receive exploded forecasts, since forecast
explosion only generates exploded forecast demand for items where you have set
Forecast Control to Consume and Derive.
Important: Set Forecast Control to None to identify items that have

dependent demand that should be calculated by the planning process,


using standard planning logic, rather than through forecast explosion.
An example of this type of item is a user manual that is either
gross-to-net or minmax planned and replenished.

If you forecast demand for an item directly, and explode forecast demand to the item,
set Forecast Control to Consume and Derive.
Sales Order Demand
Sales order demand is demand that you place when your customers order
configurations. As your customers order configurations, Oracle Order Management
automatically places sales order demand for each model, option class, and option
selected by your customer when they place the order.
If you place sales order demand for an item, but do not forecast the item, set Forecast
Control to None.
Derived Sales Order Demand
Under normal circumstances, Oracle Order Management does not place sales order
demand for mandatory components when your customers order configurations. If you
are forecasting key mandatory components, however, you will usually want to
maintain your forecasts by generating sales order demand for the mandatory
components and consuming the forecasts as your customers place sales orders.
You can set the Forecast Control attribute to Consume or Consume and Derive to
automatically place demand and consume forecasts for mandatory components when
you place sales orders demand for configurations that include the mandatory
components.
If you forecast demand for a mandatory component, either directly or through forecast
explosion, set Forecast Control to Consume or Consume and Derive.

10-6 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Summary
The following table summarizes, for each type of item, the types of demand that
configure to order assumes you place for different values of Forecast Control.
Item Type

Forecast
Control

Forecast

Expl
oded
Forec
ast

Exploded
Sales
Order

Derived Sales
Order

Models and Option


Classes

Consume

Yes

Yes

Models and Option


Classes

Consume and
Derive

Yes

Yes

Yes

Option

Consume

Yes

Yes

Option

Consume and
Derive

Yes

Yes

Yes

Option

None

Mandatory
Component

Consume

Yes

Yes

Mandatory
Component

Consume and
Derive

Yes

Yes

Yes

Mandatory
Component

None

Product Family

Consume

Yes

Yes

Product Family

Consume and
Derive

Yes

Yes

Configure to Order Forecast Explosion


You can use the Bills of Material window in Oracle Bills of Material to define model and
option class bills with multiple levels of option classes, options, and mandatory
components to represent your complex configure-to-order products. You can then use
forecast explosion to explode model and option class forecasts the same way you
explode forecasts for planning items.

Supply Chain Plan Configure to Order 10-7

The logic for exploding models and option classes is the same as the logic used to
explode planning items. You can choose to explode model and option class forecasts,
just as you can choose to explode planning item forecasts when loading forecasts into
other forecasts or master schedules.
The following diagram illustrates the forecast explosion logic.

Exploding Forecasts from Using Assemblies


The following table illustrates when forecast explosion explodes forecast from a parent
item to its components. 'Always' means 'Always explode forecasts from this item', and
'Never' means 'Never explode forecasts from this item.'
Planning
Item

ATO
Model

ATO
Option
Class

ATO
Std. Item

PTO
Model

PTO
Option
Class

PTO
Std.
Item

Std. Item

Always

Always

Always

Never

Always

Always

Always

Never

Exploding Forecasts to Components


The following table illustrates when forecast explosion explodes forecast to a
component from its parent item. 'Always' means 'Always explode forecasts from this
item', 'Check' means 'Explode forecasts to this item if Forecast Control is set to Consume

10-8 Oracle Advanced Supply Chain Planning Implementation and User's Guide

and Derive', and 'Never' means 'Never explode forecasts from this item.'
Product
Family

Planning
Item

ATO
Model

ATO
Option
Class

ATO
Std.
Item

PTO
Model

PTO
Option
Class

PTO
Std.
Item

Std.
Item

Check

Check

Check

Check

Check

Check

Check

Check

Check

Forecast Explosion Example


The following table illustrates how forecast explosion explodes a forecast for 100 Laptop
Computers. The FC column shows forecast quantities.
Level

Item

BOM Item
Type

Forecast
Control

Optional

Plan %

FC

.2

. Laptop
Computer

Model

Consume

No

..3

. . Carrying
Case

Standard

Consume
and Derive

No

100%

100

..3

. . Keyboard

Standard

Consume
and Derive

No

100%

100

..3

. . CPU

Option
Class

Consume
and Derive

No

100%

100

...4

. . . 386
Processor

Standard

Consume
and Derive

Yes

65%

65

...4

. . . 486
Processor

Standard

Consume
and Derive

Yes

35%

35

100

Configure to Order Multi-organization Forecast Explosion


See Forecast Explosion, page 5-97.
You can create and maintain forecasts for any item at any level in the model bill of
material
For single organization models, you can maintain and explode forecasts either in the
source instance or in Oracle Demand Planning. For multiple organization models, you
can use Oracle Demand Planning and Oracle Demantra.

Supply Chain Plan Configure to Order 10-9

With Oracle Demand Planning, you maintain model forecasts and planning
percentages and explode the model forecasts in Oracle Demand Planning. The
exploded results pass to Oracle Advanced Supply Chain Planning.

With Oracle Demantra, you maintain model forecasts and time-phased planning
percentages in Oracle Demantra and explode the model forecasts using Oracle
Advanced Supply Chain Planning inline forecast explosion process. Set item
attribute Forecast Control to Consume and derive and set plan option Explode
Forecast to Yes

If you are forecasting single organization models in the source instance, Oracle
recommends that you consider exploding your forecasts using Oracle Advanced Supply
Chain Planning inline forecast explosion process (Form Plan Option > tab Main > field
Explode Forecast). It is more efficient and reduces the load on your source instance
concurrent process Planning Manager load.

Multilevel ATO Example


This diagram shows a multi-level supply chain bill of materials.

10-10 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Supply Chain Bill

Please refer to the legends on the figure for an explanation of item types. Sourcing
relationships are shown in dotted lines and the BOM relationship are shown in
continuous lines. You can find the item names within each of the nodes. The item name
is followed by a two-letter code to identify the organizations.
CMP mainframe has four configurable assemblies (ATO models): PCI module, Dual
Pod Enclosure, Sub Prod 32, and Sub Prod 64. The company sells CMP mainframes

Supply Chain Plan Configure to Order 10-11

from shipping organizations in Boston, USA and Singapore. It has manufacturing sites
in Hong Kong SAR, China; Mexico City, Mexico; and Boston, USA. CMP mainframes
are assembled in Boston and Hong Kong. The PCI module is manufactured and sourced
at the Mexico City facility. Dual Pod Enclosures are manufactured and sourced at Hong
Kong along with the components Sub prod32 and Sub prod64. Optional items CD
ROMs, DAT Drives, and Tape Drives can be sold as spares from either Boston or Hong
Kong.
Forecasts maintained for CMP mainframe at the Hong Kong organization can be
exploded down to its models, sub-models, option classes, options and mandatory
components within the Hong Kong organization as independent demand.
Console, Pdevices, PCI Module, Dual Pod Enclosure, Sub Prod OC, Sub Prod 32, Sub
Prod 64, PTN32-1MB, etc. have exploded forecasts. Independent forecasts maintained
for CD-ROM, DAT Drv, Tape Drv can be consolidated with the exploded forecasts from
its parents.
Similarly, any independent forecasts maintained for Sub Prod 32 or Sub Prod 64 can be
consolidated with the exploded forecasts from its parents and exploded to its
component forecasts.

Configure to Order Forecast Consumption


Forecast consumption is the process that replaces forecast demand with sales order
demand. Each time you place a sales order, you create actual demand. If the actual
demand is forecasted, you typically want to reduce the forecast demand by the sales
order quantity to avoid overstating demand.
For source instance forecasts, the consumption occurs against forecasts for product
families, configurations, models, option classes, and options when you place sales order
demand for configurations. By default, forecast consumption consumes forecasts by
item.
If you want to consume your forecasts by distribution channel, customer type, or order
type, use demand classes to control forecast consumption. You can also choose to
consume your forecasts by one of the following forecast consumption levels:

Item

Customer

Customer bill-to address

Customer ship-to address

With inline forecast consumption, toe consumption occurs at the beginning of the
planning run, using the forecasts and sales orders that you use to drive the plan.

10-12 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Consumption of Models
Forecast consumption takes place both before and after the AutoCreate Configuration
process creates a configuration item, bill, and routing for a configuration. The configure
to order process ensures that forecast consumption is consistent before and after the
creation of the configuration item.
Note: The fact that forecast consumption takes place twice, both before

and after the creation of the configuration item, is transparent to the


user. The purpose of this section is only to provide detailed
information.

Forecast Consumption: Before AutoCreate Configuration


When your customers order configurations, Oracle Order Management places sales
order demand for all ordered models, option classes, and options.
Note: Under normal circumstances, no sales order demand is placed for

mandatory components. You can also generate derived sales order


demand for selected mandatory components, since forecast
consumption generates derived sales order demand for all items where
you have set Forecast Control to Consume or Consume and Derive. This
lets you define and maintain forecasts for key mandatory components
as well as models, option classes, and options.

Before you run the AutoCreate Configuration process, forecast consumption uses actual
sales order demand for models, option classes, options, and derived sales order demand
for selected mandatory components, to consume your forecasts.
Example: Before AutoCreate Configuration
The following example illustrates how forecast consumption consumes an exploded
forecast for 100 Laptop Computers when a customer places a sales order for 10 Laptop
Computers with 486 processors, VGA1 monitors, and DOS operating system. The SO
column shows sales order quantities. Notice that forecast consumption generates and
consumes derived sales order demand for each mandatory component where you have
set Forecast Control to Consume or Consume and Derive.
Forecast Consumption (1 of 2)
Level

Item

BOM Item
Type

Forecast
Control

Optional

Plan %

FC/ SO

Supply Chain Plan Configure to Order 10-13

.2

. Laptop
Computer

Model

Consume

90 10

..3

. . Carrying
Case

Standard

Consume
and Derive

No

100%

90 10

..3

..
Keyboard

Standard

Consume
and Derive

No

100%

90 10

Forecast Consumption (2 of 2)
Level

Item

BOM Item

Forecast

Optional

Plan

FC/

Type

Control

SO

..3

. . CPU

Option
Class

Consume
and Derive

No

100%

90 10

...4

. . . 386
Processor

Standard

Consume
and Derive

Yes

65%

65

...4

. . . 486
Processor

Standard

Consume
and Derive

Yes

35%

25 10

..3

. . Monitor

Option
Class

Consume
and Derive

No

100%

90 10

...4

. . . VGA

Option
Class

Consume
and Derive

Yes

70%

60 10

....5

. . . . VGA
Manual

Standard

Consume
and Derive

No

100%

60 10

....5

. . . . VGA1

Standard

Consume
and Derive

Yes

50%

25 10

....5

. . . . VGA2

Standard

Consume
and Derive

Yes

50%

35

...4

. . . EGA

Option
Class

Consume
and Derive

Yes

30%

30

10-14 Oracle Advanced Supply Chain Planning Implementation and User's Guide

....5

. . . . EGA1

Standard

Consume
and Derive

Yes

55%

16.5

....5

. . . . EGA2

Standard

Consume
and Derive

Yes

45%

13.5

...4

. . . Monitor
Manual

Standard

None

No

100%

..3

..
Operating
System

Option
Class

Consume
and Derive

Yes

90%

80 10

...4

. . DOS

Standard

Consume
and Derive

Yes

80%

62 10

..4

. . UNIX

Standard

Consume
and Derive

Yes

20%

18

Forecast Consumption: After AutoCreate Configuration


The AutoCreate Configuration process replaces sales order demand for ordered models,
option classes, and options with sales order demand for the newly created
configuration item. This prompts forecast consumption to unconsume forecasts for the
models, option classes, options, and selected mandatory components, and consume
forecasts for the new configuration item and its components.
When creating the configuration item, the AutoCreate Configuration process also
creates a single level bill of material for the configuration item. The single level bill
includes all ordered options, all mandatory components of all ordered models and
options classes, and each ordered model and option class. The models and option
classes appear on the configuration bill as phantoms, and are only there to consume
forecasts and relieve master schedules. They are not used by the planning process or
Oracle Work in Process since all mandatory components from the model and option
class bills are also included directly on the single level bill.
The following table illustrates the single level configuration bill created by the
AutoCreate Configuration process in response to the sales order for 10 Laptop
Computers with 486 processors, VGA1 monitors, and DOS operating system.
Single Level Bill for Laptop Configuration
Level

Item

BOM Item Type

Optional

Supply Chain Plan Configure to Order 10-15

Laptop Computer001

Standard

No

Laptop Computer

Model

No

Carrying Case

Standard

No

Keyboard

Standard

No

CPU

Option Class

No

486 Processor

Standard

No

Monitor

Option Class

No

VGA

Option Class

No

VGA Manual

Standard

No

VGA1

Standard

No

Monitor Manual

Standard

No

Operating System

Option Class

No

DOS

Standard

No

In the post configuration stage, forecast consumption uses the sales order demand for
the new configuration item to consume forecasts. Typically, you do not have any
forecasts defined for unique configurations. Therefore, forecast consumption does not
find any forecasts to consume. If forecast explosion cannot find any forecasts to
consume, it explodes the configuration bill and consumes forecasts for each model and
option class on the bill. It also consumes forecasts for each standard item on the
configuration bill where Forecast Control is set to Consume or Consume and Derive.
To ensure that forecast consumption is consistent before and after the AutoCreate
Configuration process, forecast consumption only consumes forecasts for standard
items on configuration bills where Forecast Control is set to Consume or Consume and
Derive.
Note: If you set Forecast Control to None for an option, and then define

forecasts for the option, you get inconsistent forecast consumption


before and after the AutoCreate Configuration process. Before the
AutoCreate Configuration process, forecast consumption uses actual

10-16 Oracle Advanced Supply Chain Planning Implementation and User's Guide

sales order demand to consume any existing forecasts. After the


AutoCreate Configuration process, forecast consumption does not
consume those same forecasts since it only consumes forecasts for
standard items on configuration bills where Forecast Control is set to
Consume or Consume and Derive.

Example: After AutoCreate Configuration


The following table shows how forecast consumption consumes the exploded forecast
for 100 Laptop Computers after the AutoCreate Configuration process replaces sales
order demand for the model, option classes, and options with sales order demand for
the newly created configuration item.
Sales Order Demand for the Configuration Item
Level

Item

BOM Item
Type

Forecast
Control

Optional

Plan %

FC/ SO

Laptop
Computer0
01

Standard

Consume

10

Forecast Consumption (1 of 2)
Level

Item

BOM Item
Type

Forecast
Control

Optional

Plan %

FC/ SO

Laptop
Computer

Model

Consume

90

.3

. Carrying
Case

Standard

Consume
and Derive

No

100%

90

Forecast Consumption (2 of 2)
Level

Item

BOM Item
Type

Forecast
Control

Optional

Plan %

FC/ SO

.3

. Keyboard

Standard

Consume
and Derive

No

100%

90

Supply Chain Plan Configure to Order 10-17

.3

. CPU

Option
Class

Consume
and Derive

No

100%

90

..4

. . 386
Processor

Standard

Consume
and Derive

Yes

65%

65

..4

. . 486
Processor

Standard

Consume
and Derive

Yes

35%

25

.3

. Monitor

Option
Class

Consume
and Derive

No

100%

90

..4

. . VGA

Option
Class

Consume
and Derive

Yes

70%

60

....5

. . . . VGA
Manual

Standard

Consume
and Derive

No

100%

60

....5

. . . . VGA1

Standard

Consume
and Derive

Yes

50%

25

....5

. . . . VGA2

Standard

Consume
and Derive

Yes

50%

35

...4

. . . EGA

Option
Class

Consume
and Derive

Yes

30%

30

....5

. . . . EGA1

Standard

Consume
and Derive

Yes

55%

16.5

....5

. . . . EGA2

Standard

Consume
and Derive

Yes

45%

13.5

...4

. . . Monitor
Manual

Standard

None

No

100%

..3

..
Operating
System

Option
Class

Consume
and Derive

Yes

90%

80

...4

. . . DOS

Standard

Consume
and Derive

Yes

80%

62

10-18 Oracle Advanced Supply Chain Planning Implementation and User's Guide

...4

. . . UNIX

Standard

Consume
and Derive

Yes

20%

18

Consumption of Predefined Configurations


Forecast consumption for predefined configurations is exactly the same as forecast
consumption for configuration items created automatically from sales orders for ATO
models. Typically, if you have created a predefined configuration, you have also
defined forecasts for it. If so, forecast consumption finds and consumes forecasts for the
predefined configuration. If you have not defined forecasts for the predefined
configuration item, then forecast consumption explodes the configuration bill and
consumes forecasts for each model and option class on the bill. It also consumes
forecasts for each standard item on the configuration bill where Forecast Control is set
to Consume or Consume and Derive.
The following table illustrates a predefined configuration for a commonly ordered
version of Laptop Computer called Laptop Basic.
Predefined Configuration (
Level

Item

BOM Item Type

Optional

Laptop Basic

Standard

No

.2

. Laptop Computer

Model

No

.2

. Carrying Case

Standard

No

.2

. Keyboard

Standard

No

.2

. CPU

Option Class

No

.2

. 486 Processor

Standard

No

.2

. Monitor

Option Class

No

.2

. VGA

Option Class

No

.2

. VGA Manual

Standard

No

.2

. VGA1

Standard

No

Supply Chain Plan Configure to Order 10-19

.2

. Monitor Manual

Standard

No

.2

. Operating System

Option Class

No

.2

. DOS

Standard

No

The following table illustrates consumption of a forecast for 100 Laptop Basics after a
customer places a sales order for 10 units.
Forecast Consumption
Item

Original Forecast

Current Forecast

Laptop Basic

100

90

If you have not defined forecasts for the predefined configuration, forecast
consumption explodes the configuration bill and consumes forecasts for each model
and option class. Forecast consumption also consumes forecasts for each standard item
on the configuration bill where Forecast Control is set to Consume or Consume and Derive
.
The following table illustrates consumption of the same sales order for 10 Laptop Basics
when you have not defined a forecast for Laptop Basic. Note that the original forecast
quantities for Laptop Basic's components have not been exploded from Laptop Basic,
since you cannot explode forecasts from a standard item. Any forecasts that do exist for
Laptop Basic's components must have been entered manually or exploded from a
planning item, model, or option class forecast. This example assumes that Forecast
Control is set to Consume or Consume and Derive for all standard components on Laptop
Basic's configuration bill.
Forecast Consumption
Item

Original Forecast

Current Forecast

Laptop Computer

20

10

Carrying Case

20

10

Keyboard

20

10

CPU

30

20

10-20 Oracle Advanced Supply Chain Planning Implementation and User's Guide

486 Processor

50

40

Monitor

40

30

VGA

40

20

VGA Manual

50

40

VGA1

20

10

Monitor Manual

30

20

Operating System

30

20

DOS

30

20

Configure to Order Multi-organization Forecast Consumption


If you have multi-organization models you must use global forecasting for forecast
consumption to be correct. To conduct global forecasting, you must use Oracle Demand
Planning or Oracle Demantra.
The planning engine can perform inline forecast consumption both for Oracle Demand
Planning forecasts, Oracle Demantra forecasts, and source instance forecasts in the same
plan run. However, you must use the same source to consume a configuration's forecast
and then consume any remaining sales order demand in the base assemble-to-order
model.
When it consumes a forecast with a sales order for a top-level configuration, the forecast
consumption process may consume configured items at different levels. For example:

The bill of material for model M1 contains model M2

You create a sales order for model M1 for quantity 120

After you create the configuration, the bill of material for configuration C*1 contains
configuration C*2

Configuration C*1 has a forecast of quantity 100

Configuration C*2 has a forecast of quantity 50

The forecast consumption process first consumes the C*1 forecast for quantity 100
and then consumes the C*2 forecast for quantity 20

Supply Chain Plan Configure to Order 10-21

The C*1 forecast has current quantity 0 and the C*2 forecast has current quantity 30

Configure to Order Collections


The data collection process collects sales order demand for configured and scheduled
items; it does not collect sales order demand for models and option classes. The
planning engine then schedules the configured item in the same way that it schedules
standard items.
Your sales order workflow must progress the order to create the unique configuration
item at the point that you want this demand to be visible to planning. The order does
not need to be booked, but the configured item must be linked to the order.
After the configuration item is created, you can run collections .See Overview of
Running Collections for ASCP, page 4-1.
For example, you accept an order at the Singapore organization and select the following
options for your configuration:

CMP Main Frame,

CD-ROM,

PTN32-2MB,

32TLC Add On,

5V Card;

After collections, you see a sales order line for the configuration item at the Singapore
organization. You also see configuration items for each of the assemble-to-order models
in your selection--CMP Main Frame, PCI Module, Dual Pod Enclosure, and Sub Prod 32
at Hong Kong. In addition, you see a configuration item for PCI Module at Mexico City.
You also see bills of material for each of the configuration items based on your selection.
The planning engine uses these to pass dependent demand to the components. Forecast
consumption now reflects the configuration item instead of the model item.
This table represents the demand picture in planning after creating the Configuration
Item. The configuration item is created for each ATO model shown as *1 appended to
the item.
Item

Org

Type of Demand

CMP Main Frame*1

SG

Sales Order

CMP Main Frame*1

HK

Planned Order

10-22 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Item

Org

Type of Demand

Console

HK

Planned Order

CD-ROM

HK

Planned Order

PCI Module*1

HK

Planned Order

PCI Module*1

MEX

Planned Order

Cables

MEX

Planned Order

5V card

MEX

Planned Order

Compatibility Bridge

MEX

Planned Order

Dual Pod Enclosure*1

HK

Planned Order

Power Supply

HK

Planned Order

Sub Prod 32*1

HK

Planned Order

PTN-32 OC

HK

Planned Order

PTN32-2MB

HK

Planned Order

TLC1032

HK

Planned Order

32TLC Add On

HK

Planned Order

Configure to Order Planning Process


After the configuration item is created, you have run collections, and you have run the
plan, you see a sales order line for the configuration item at its shipping organization.
For example, you accept an order at the Singapore organization and select the following
options for your configuration:

CMP Main Frame,

CD-ROM,

PTN32-2MB,

Supply Chain Plan Configure to Order 10-23

32TLC Add On,

5V Card;

The planning engine explodes the sub-models, option classes, optional items, and
mandatory components as dependent demand from the Model so that it can schedule
and reschedule their supplies as a unit. (For forecasts, it explodes this demand as
independent demand.) The planning process further explodes the demand down from
Standard Items and plans for components below if there are any.
The planning engine bases its material scheduling on the start of the order rather than
on the start of the operation. When the planning engine encounters sales order delay in
an option supply:

In a Constrained - Enforce capacity constraints plan, it pushes the option class and
the model demand out.

In a Constrained - Enforce demand due dates plan, it raises exceptions as needed as


the assumption for meeting the demand due dates changes. The sales order and
sales order lines are demand constraints. The option item sales order lines and the
option class item sales order lines constrain the model item sales order demand and
the model item sales order demand constrains the option item sales order lines and
the option class item sales order lines.

After you collect your configured and scheduled order into the APS server and run a
plan, you will get the demand picture shown in the following table in your APS plan:
Item

Org

Demands

CMP Main Frame

SG

None

CMP Main Frame

HK

Sales Order

Console

HK

Sales Order

P devices

HK

Sales Order

CD-ROM

HK

Sales Order

PCI Module

HK

None

PCI Module

MEX

Sales Order

Cables

MEX

Sales Order

10-24 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Item

Org

Demands

PCI Cards

MEX

Sales Order

5V card

MEX

Sales Order

Compatibility Bridge

MEX

Sales Order

Dual Pod Enclosure

HK

Sales Order

Sub Prod OC

HK

Sales Order

Power Supply

HK

Sales Order

Sub Prod 32

HK

Sales Order

PTN-32 OC

HK

Sales Order

PTN32-2MB

HK

Sales Order

TLC1032

HK

Sales Order

32TLC Add On

HK

Sales Order

The planning engine creates appropriate planned supplies that you can convert to
actual supplies and follow standard replenishment cycle to ship the sales orders
between internal Organizations and finally to the customer.

Supplier Capacity for Procured Models


You can constrain procured configurations based on the aggregate capacity available
for the base model. That is, you state the capacity for the supplier-supplier site in terms
of how many of the base assemble-to-order model can be built. The planning engine
constrains all planned orders, requisitions, and purchase orders for all configurations of
this base model to the aggregate capacity value. Planned orders for the
assemble-to-order model also consume this same capacity.
The supplier capacity for the assemble-to-order model is consumed by the
assemble-to-order items that are created based on this model. You can view this
capacity consumption in Planner Workbench Horizontal Plan window. The planning
engine uses only the:

Capacity defined on the approved supplier list for the assemble-to-order model. It
ignores any supplier capacity defined for any of its configuration items.

Supply Chain Plan Configure to Order 10-25

Specific order modifiers and lead times from the approved supplier list for the
configuration items

To set up supplier capacity for procured models:

Navigate to Purchasing > Supply Base > Approved Supplier List

Query the assemble-to-order model item, select Global, then click Attributes to
enter the planning attributes

Define the supplier capacity for the assemble-to-order model. This is the total
capacity for all configurations of the base model that the supplier can produce.

To view supplier capacity for procured models:

Navigate to Supply Chain Plan > Workbench > View by suppliers

Select the supplier site, then select any of the configured items or the base model
and view the same horizontal plan information. Oracle Advanced Supply Chain
Planning provides an aggregate view of supply and demand information for all
configurations of this base assemble-to-order model in the horizontal plan.

10-26 Oracle Advanced Supply Chain Planning Implementation and User's Guide

11
Supply Chain Plan Cross-Instance Planning
This chapter covers the following topics:

Overview of Cross-Instance Planning

Instances

Collections

Cross-Instance Supply Chain Modeling

Cross-Instance Planning

Global Available to Promise

Cross-Instance Execution

Cross-Instance Data Considerations

Purchase Orders and Sales Orders Across Instances

Overview of Cross-Instance Planning


This explains cross-instance planning and available-to-promise in Oracle Advanced
Planning. Cross-instance planning is defining, running, and executing a single plan
across multiple source instances. It is a key feature for companies that use a
hub-and-spoke planning model.

Instances
The Oracle Advanced Planning can plan a single instance or multiple instances. An
instance is a database and a set of applications.
There are several types of instances:

Source instances hold source information, for example, items, bill of materials,
orders. Source instances are Oracle Applications instances and legacy systems.

Supply Chain Plan Cross-Instance Planning 11-1

The destination instance (APS planning server) holds planning information.


Planners use the planning server to store information collected from the source
instances; run, analyze, and simulate plans; and implement planned orders.

Collection from an Oracle Applications source instance are standard functionality; from
legacy systems, develop a customized collection.
The diagram shows four source instances (S11, ABC, TR1, and S07) feeding a planning
server.
Instance example

To set up cross-instance planning, the system administrator:

Establishes a database link between the source instances and the APS planning
server.

Registers the source instances: Use the Application Instances form (Setup >
Instances) to set parameters about each source instance that planning should
consider, for example, base currency and time difference.

Collections
Before running plans on the planning server, you collect the source data (planning
related data and transactional data). In the situation depicted in the instance example,
you run a collections concurrent process to collect from each source instances. You can
run the collections concurrent processes in parallel.
You can process collections in any of the following methods:

Complete: Use this method to collect all data and overwrite the data from previous
collections.

11-2 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Net change: Use this method to collect only new and changed data since the
previous collection.

Targeted: Use this method to collect selected data in a complete refresh.

For more information, see 'Collection Methods, page 4-9.

Cross-Instance Supply Chain Modeling


Cross-instance supply chain planning involves planning organizations that are in
different instances in one planning process. The organization are:

Shipping organizations: Organizations that ship material

Receiving organizations: Organizations that receive material

Sourcing rules, bills of distribution, and assignment sets specify how the planning
engine should source across instances.
The rectangles in this diagram shows five instance-organization combinations that
share material. The characters before the colon of each instance-organization represent
the instance and the letters after the colon of each instance-organization represent the
organization within the instance. For example, for instance-organization ABC:S1, the
instance is ABC and the organization is S1.
Sourcing rules example

To model a cross instance supply chain, model cross-instance:

Lead-times

Sourcing relationships

Customers and suppliers

Supply Chain Plan Cross-Instance Planning 11-3

Modeling Cross-Instance In-transit Lead-times


You define cross-instance intransit lead-times on the planning server in the Transit
Times form (Setup > Transit Times).
Use this form to set up transit times between two organizations in the following cases:

One organization is an Oracle Process Manufacturing (OPM) organization and the


other is a discrete manufacturing organization.

The two organizations are in different instances.

To set transit times between two discrete manufacturing organizations that are in the
same instance, use the Oracle Inventory Shipping Networks form (Setup >
Organizations > Shipping Networks). Populate the From Org and To Org fields there,
then navigate Tools > Ship Methods and populate the ship method. Then, collect the
information to the destination instance.
To view, create, and maintain cross-instance lead times
1.

Navigate to the Transit Times form (Setup > Transit Times).

2.

In Organization, select an instance-organization.

3.

To see the existing shipping network, in Scope, select a value and click Find. View
information in the Shipping Networks and Ship Methods regions.
In the From Org query, you can see all of your organizations. In the To Org query,
you can see only organizations that are from another instance.

4.

In the Shipping Networks region, select a From Org (shipping organization) and To
Org (receiving organization) pair.

5.

In the Ship Methods region, enter or change the shipping methods that you use
between the two locations. Click Ship Methods Lookup to view the available
shipping methods.
For each shipping method, enter or change Transit Time in calendar days.
For the shipping method that you use most often, click Default Method.

6.

Save your work.

Defining Cross-Instance Sourcing Relationships


To set up sourcing rules:

Specify the sourcing for cross-instance planning on the planning server; use the
Sourcing Rule window (Sourcing > Sourcing Rules) and the Bills of Distribution

11-4 Oracle Advanced Supply Chain Planning Implementation and User's Guide

window (Sourcing > Bills of Distribution)


This table shows the sourcing rules needed to set up a sourcing rules example.

Sourcing
Rule/Bill of
Distribution

Receiving Org

Shipping Org

Allocation %

Intransit
lead-times

SR100

S11:M1

TR1:M2

25%

SR100

S11:M1

S07:M3

75%

10

SR200

ABC:S1

TR1:M2

60%

SR200

ABC:S1

S07:M3

15%

SR200

ABC:S1

S07:S1

25%

10

Assign sourcing rules in an assignment set; use the Sourcing Rule/Bill of


Distribution Assignments window (Sourcing > Assign Sourcing Rules) to assign
sourcing rules and bills of distribution to:

Items

Item in an organization

Categories of items in organizations

Organization

Instances
For more information, see Setting Up the Supply Chain, page 6-2.

Modeling Cross-Instance Customers and Suppliers


In each shipping organization, set up each receiving organization that it ships to as a
customer. The customer appears on sales orders between the two. For example:

Instance-organization TR1:M2 supplies instance-organization S11:M1.

In TR1:M2, set up a supplier CUST_S11_M1. CUST_S11_M1 represents


instance-organization S11:M1.

In each receiving organization, set up each shipping organization that supplies it as a


supplier and supplier site. The supplier appears on purchase orders between the two. If

Supply Chain Plan Cross-Instance Planning 11-5

a supplying organization supplies multiple receiving organizations, set up the same


supplier name in all the receiving organizations. For example:

Instance-organization S11:M1 receives from instance-organization TR1:M2.

In S11:M1, set up supplier SUP_TR1_M2 and supplier site Hong Kong. Supplier
SUP_TR1_M2 represents instance-organization TR1:M2.

After setting up suppliers that represent cross-instance shipping organizations:

Collect the suppliers to the planning server. This relates the shipping organizations
and their supplier names for all instance-organizations.

Run concurrent process Create Instance-Org Supplier Association in each shipping


organization.
See Create Instance-Org Supplier Association, page 22-27.

For example, in shipping organization TR1:M2, run concurrent process Create


Instance-Org Supplier Association with parameter values:

Instance Code: TR1

Organization: Instance: TR1:M2

Modeled Supplier: SUP_TR1_M2

Modeled Supplier Site: Hong Kong

Accept demands from Unmet PO: No

When you release planned orders in receiving organizations for items sourced from
cross-instance shipping organization, TR1:M2, Planner Workbench creates an external
purchase requisition against supplier SUP_TR1_M2, supplier site Hong Kong.
This diagram shows the cross-instance supplier-customer modeling process just
described.

11-6 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Cross-Instance Customer-Supplier Modeling

To delete an instance-organization supplier association, run concurrent process Create


Instance-Org Supplier Association with only parameters Instance Code and
Organization: Instance.
You can also use the concurrent process with the same steps to create an instance-org
supplier relationship for an organization that models a supplier. When you release a
planned order for this organization, the planning engine creates an external purchase
requisition, not an internal requisition.

Cross-Instance Planning
To define a plan that spans multiple instances, specify the following in the plan options
(Supply Chain Plan > Options):

All instance-organizations. For the instance example, select the five instance-org
combinations along with their demand and supply schedules.

The assignment set with the cross-instance sourcing relationships.

For more information on defining plans, see Overview of Defining Plans, page 5-1.
The combination of sourcing rules/bill of distribution, bills of material, and routings
create a supply chain bill. The planning engine:

Explodes independent demand through the entire cross-instance supply chain

Creates planned supply for each component at each level of the supply chain bill, if
needed.

For example, as the instance example plan runs, the planned orders generated in

Supply Chain Plan Cross-Instance Planning 11-7

instance-organization S11:M1 and instance-organization ABC:S1 may have


instance-organization sources TR1:M2, S07:M3, or S07:S1 according to the sourcing rules
and bill of distribution that you defined and assigned to the plan.
The planning engine creates planned orders and recommendations for all instances and
organizations in the day and time scheme of the plan owning organization.

Global Available to Promise


The available-to-promise calculation uses the supplies generated in a cross-instance
plan to evaluate availability. If there is a need for more supply, the capable-to-promise
calculation uses the supply chain bill from cross-instance sourcing to evaluate the
capability and returns a valid availability date.

Cross-Instance Execution
After a cross-instance plan completes, you see planned orders and reschedule/cancel
recommendations in the planner workbench with sources from different
instances-organizations. If you act on these, the APS planning server passes the
information to the source instances.
Before releasing planned orders from the plan owning organization to multiple
instances, perform the following set up:

Set up the same user name in both source instances

Tie the user name in each source instance to a manufacturing responsibility

The troubleshooting indication for this setup is that planned orders for make at items in
the non-owning organization instance show in Planner Workbench with Imp Qty = 0.
This table shows the assignment set for the instances example. The:

Receiving organization is the organization with the planned order (the ship-to
organization)

Shipping organization is the organization that supplies the planned order (the
ship-from organization)
Item

Receiving Organization

Shipping Organization

S11:M1

TR1:M2

S11:M1

S07:M3

ABC:S1

TR1:M2

11-8 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Item

Receiving Organization

Shipping Organization

ABC:S1

S07:M3

As you release a cross-instance planned order or recommendations in the receiving


organization, the Planner Workbench creates an external purchase requisition there and
references the supplier that represents the shipping organization. For example:

A planned order in the receiving organization S11:M1 shows supply source TR1:M2
in Planner Workbench.

The release process creates the external purchase requisition with supplier
SUP_TR1_M2.

You:

Create a purchase order in the receiving organization.

Create an external sales order in the shipping organization and reference both the
purchase order number in the receiving organization and the customer that
represents the receiving organization, for example, CUST_S11_M1. If you do not
reference the purchase order number, the purchase order and sales order do not
peg. You can use the Order Import concurrent process to create sales orders against
purchase requisitions that need them.

The collections process brings the sales orders into the planning server for display,
including pegging.
You:

Perform shipment transactions in the shipping organization.

Perform receiving transactions in the receiving organization.

This diagram shows the cross-instance execution process.

Supply Chain Plan Cross-Instance Planning 11-9

Cross-Instance Execution

Oracle Applications does not convert financial data to the base currency of each
organization.

Cross-Instance Data Considerations


In the example of multi-instance data collection, there are four source instances. Oracle
recommends that you pay detailed attention to data values. The collection process must
collect data entities from the four source instances, eliminate duplicate values, and
produce a combined, consistent set of values (data cleansing or data scrubbing).
Data cleansing involves:

Eliminating duplicate values that are common in the source instances

Adjusting source values ensuring consistent values for the same business entities
(such as the same item) across instances.

For more information on data cleansing techniques, see My Oracle Support.

Constraint Violations
Duplicate data values do not affect the behavior of the planning process. However, the
collection process may issue warnings. This often occurs with data that is not instance

11-10 Oracle Advanced Supply Chain Planning Implementation and User's Guide

specific, such as unit of measure codes.


For example, the collection process:

Collects unit of measure code EA from instance S1

Collects unit of measure code EA from instance ABC

Issues ORA-00001: Unique Constraint Violation

Since unit of measure EA is collected, you can safely ignore this warning; it does not
cause collections or planning to fail. To eliminate it, delete the duplicate data from the
staging tables for the remaining instances. Data types affected by the unique constraint
include:

Unit of measure code

Unit of measure class

Unit of measure conversions

Category set name

Text Differences with Conversions


Data with the same meaning may be in different source instances with similar codes
and Oracle Applications provides conversions.
For example, these source instances have these unit of measure codes that all represent
the unit of measure each:

S1: EA

ABC: ea

TR1: Ea

S07: EA

After collections, the planning server contains unit of measure codes EA, ea, and Ea.
The planning process considers these as different units of measure. Before launching the
planning process, you should make sure to have unit of measure conversions among
these unit of measure codes

Text Differences without Conversions


Typically, Oracle Applications achieves unique data values in the operational data store
for data entities through data entity ID's--internally generated numeric values.
However, there are exceptions in which Oracle Applications uses text unique indices to

Supply Chain Plan Cross-Instance Planning 11-11

achieve unique data values.


In these cases, data with the same meaning may be in different source instances with
similar text and Oracle Applications does not provide conversions.
For example, these source instances have these item codes that all represent the item
Oak Desk:

S1: Oak Desk

ABC: OAK Desk

TR1: OAK DESK

S07: oak desk

After collections, the planning server contains item codes Oak Desk, OAK Desk, OAK
DESK, and oak desk. The planning process considers these as different items. Before
launching the planning process, you should make sure to develop a data cleansing
process to eliminate the conflicts by adjusting the different values to reflect the same
value. You can:

Pull items from instance S1 to staging tables

Load items from the staging tables to the operational data store

Pull items from instance ABC to staging tables

Run a SQL script to update OAK Desk to Oak Desk in the staging tables.

Load items from the staging tables to the operational data store

Repeat the pull to staging tables, SQL script, and load to operational data store for
source instances TR1 and SO7.

These are the data entities in which Oracle Applications uses text unique indices:

Item name

Item category

Customer

Customer site

Vendor

Vendor site

Bottleneck resource group

11-12 Oracle Advanced Supply Chain Planning Implementation and User's Guide

ABC class

Demand class

End item substitution set

Global approved supplier list

Currency

Product family

Purchase Orders and Sales Orders Across Instances


In a multi-organization structure, the supplier in the source instance provides supplies
to the destination instance against a purchase order. When you release a purchase order
from the destination instance to the source instance, the supplier creates a sales order
and releases it from the destination instance to the source instance.
The planning engine treats transactions across instances as external requisitions.
Variations in demand within the destination instance influence the sales order demand
in the source instance. The planning engine plans to supply schedule across instances.
When you run collections, the planning engine pegs the external purchase order to the
external sales order.

Cross Instance Pegging Logic


In specific situations, this is how pegging works:

If the quantity in the sales order is same as the quantity in the purchase order, the
sales order is pegged to the purchase order.

If the quantity in the sales order is less than the quantity in the purchase order, the
purchase order creates a planned order demand with quantity equal to the
difference of quantities in purchase order and sales order in the supplier's
organization. The supplier can accept the excess demand as a planned order
demand in the organization and later convert the planned orders to sales order
manually. This behavior is determined by the value set for the flag Accept
Demands from Unmet PO (set while mapping a supplier to an organization). If the
value for this flag is set to Yes, the supplier has an option to accept demands from
unmet purchase orders. The supplier should be modeled as the organization that is
included in the plan. However, if the value for this flag is set to No, the excess
demand is not pushed to the supplier's organization.

If multiple lines in the sales order map to a single line in the purchase order, each
line in the sales order is pegged to the same purchase order line.

Supply Chain Plan Cross-Instance Planning 11-13

If the quantity in the sales order exceeds the quantity specified in the purchase
order, the sales order is pegged to the amount specified in the purchase order. The
rest of the quantity is pegged to In-Excess.

If inaccurate purchase order details or item details are specified in the sales order,
the sales order is not pegged to the purchase order.

Cross Instances Pegging Criteria


Pegging works when specific conditions are fulfilled:

Sales orders across instances can be pegged against purchase orders having a single
shipment per line. Purchase orders having multiple shipments per line are not
considered.

A single sales order line cannot be pegged to multiple purchase order line numbers
because a single purchase order number is associated with a sales order.

Cross Instances Pegging Process


Perform these steps to peg purchase orders and sales orders across instances:
1.

Ensure that you have defined cross instance sourcing in the destination
organization instance.

2.

Run the Create instance-org Supplier Association concurrent program to designate


the supplier organization as an external supplier organization. This results in
creating sourcing rules.

3.

Generate a cross instance supply chain plan.

4.

Release a purchase order from the destination instance to the source instance.

5.

Supplier needs to manually create an external sales order against the purchase
order and specify the purchase order number and the purchase order line number
in the source organization instance.

6.

After you run data collections and launch and launch the supply chain plan,
navigate to the Planner Workbench to view whether or not the purchase order in
the destination instance is pegged to the sales order in the source organization
instance.

Designating Supplier Organization As External Supplier Organization


If you want a supplier in an organization to be available to other organizations, you
need to designate the supplier organization as external. This enables the planning
engine to peg across instances. As part of the setup for designating a supplier

11-14 Oracle Advanced Supply Chain Planning Implementation and User's Guide

organization, you need to run the Create instance-org Supplier Association concurrent
program. Perform these steps to run the concurrent program:
1.

Navigate to the Submit Request window.

2.

In the Name field, select Create Instance-Org Supplier Association.


The Parameters window appears.

3.

In the Instance Code field, specify the user-defined 3-character short-form for the
instance to be planned.

4.

To associate the supplier with the specified instance, specify the supplier in the
Modeled Supplier field.

5.

Select a specific supplier site in the Modeled Supplier Site field and click OK.

6.

Click Submit in the Submit Request window to submit the concurrent program.

Supply Chain Plan Cross-Instance Planning 11-15

12
Supply Chain Plan Business Topics
This chapter covers the following topics:

End-Item-Level Substitution

User-Defined Alternate Decision Rules

Organization Security

Key Performance Indicators

Supplier Acknowledgement for a Rescheduled Purchase Order

Setting Demand to Supply Planning Automation

Setting Supplier Collaboration Automation

End-Item-Level Substitution
Oracle ASCP supports two types of substitution: component substitution and
end-item-level substitution. This section describes end-item-level substitution.
The term end-item refers to the finished good or saleable product. End-item-level
substitution is an acceptable business practice in many industries. It is often possible to
fulfill customer demand on time when the requested item is not available by
substituting a more functionally rich product. Substitution is also done to use up
existing inventory of older, functionally equivalent items.
End-item substitution provides the following capabilities:

Enable substitution based on user-defined rules that can be effective either in one
direction or in both directions; defining a chain of substitution relationships can be
simplified by inferring existing relationships

Consider substitution rules in the order promising process and suggest substitution
similar to planning; this is important because promising orders based on a logic
which does not consider substitution may lead to inaccurate promise dates and
over promising

Supply Chain Plan Business Topics 12-1

Consider the customer/customer site ordering the item; for example, some
customers ordering a specific item might not accept substitutions; on the other hand
other customers ordering the same item will accept substitutions

Consider the effective dates of substitution rules prior to performing substitution

Evaluate the effects of possible substitution rules by performing plan simulations

Define whether orders may be fulfilled using a combination of requested and


substitute items or only one item

You cannot use end item substitution with project planning.

User Procedures Overview


This section lists the general procedures that are used to define and use end-item
substitution:
Define substitution relationship between items at Oracle Inventory, optionally establish
substitution chain, directionality and effectivity for substitution, and optionally
establish customer and customer site for each substitution relationship
1.

Set item attributes to control the generation of supplies

2.

Set Item attribute to establish a window for substitution

3.

Collect data

4.

Run plans and analyze substitution decisions

5.

Follow work flow procedure to enable execution

6.

Optionally initiate ATP queries to quote promise dates based on substitution logic

Define a Substitution Relationship


This section describes what you need to do to define a substitution rule or relationship
at the item level. In general, you must define the following:

A substitute From and a substitute To item

The direction in which substitution is effective

Effective dates for substitution (optional)

Partial Order Fulfillment flag for each substitution relationship (optional)

Substitution Set to enable simulation of substitutions (optional)

12-2 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Customer and customer site for a substitution relationship (optional)

You can define substitution rules or relationships via item relationships in Oracle
Inventory using the Item Relationship form. You can use the form to define all the
characteristics mentioned above. You can infer chaining and highest-level item in a
substitution chain.
You can create unidirectional and bi-directional (reciprocal) relationships, for example,
A > B (not reciprocal) or A <> B (reciprocal). However, once you create A > B (not
reciprocal), you cannot create B > A (not reciprocal). You can simulate A <> B
(reciprocal) by creating unidirectional relationships A > B, then B > C (item C is a
dummy item), and then C > A.
If you define the end item-level substitution rule, it is applicable in all organizations in
which the items are enabled.
These substitution rules are collected in Targeted collection mode and Complete refresh
mode and not in Net change mode.
Although Item relationships are defined at the operating unit level, the planning engine
applies them at the global level to all organizations within a plan.
Substitution Chain Priorities
You can instruct the planning engine how to decide the priorities of multiple items in a
substitution chain--either by substitution distance or by effectivity date.
If the planning engine decides by substitution distance, it looks at the distance of each
item from the demanded item in the substitution chain. The closer a potential substitute
item is to the demanded item, the higher its priority is in the substitution chain. Set
profile option MSO: Use Effectivity Dates to Infer End Item Substitute Priority to No.
For example, you set up this substitution chain:
From Item

To Item

Type

Reciprocal

Reciprocal

Reciprocal

Graphically, the substitution chain is A <> B <> C >< D.


For a demand on item C, the priorities are, from highest to lowest:

C: Substitution distance from C is 0

B: Substitution distance from C is 1 and it is higher in the substitution chain

Supply Chain Plan Business Topics 12-3

D: Substitution distance from C is 1 and it is lower in the substitution chain

A: Substitution distance from C is 2

If the planning engine decides by effectivity date, you must enter effective and disable
dates for each relationship. The earlier a potential substitute item's effectivity date, the
higher its priority is in the substitution chain. If more than one substitute item has the
same effective date, those substitute items have the same priority. Set profile option
MSO: Use Effectivity Dates to Infer End Item Substitute Priority to Yes.
Use this method if you want to use up older substitutes before newer substitutes.
For example, you set up a substitution chain as follows:
From Item

To Item

Type

Effective Date

Disable Date

A' dummy

Unidirectional

December 30,
2006

Reciprocal

January 1, 2007

Reciprocal

January 10, 2008

Reciprocal

January 20, 2008

For effectivity dates, you must also include a dummy from item in the substitution
chain, link it to your preferred substitute item, and set its effective date earlier that all of
the actual substitute items.
Graphically, the substitution chain is [A' dummy] > A <> B <> C >< D.
For a demand on item C, the priorities are, from highest to lowest:

A: Priority 1, earliest of the effectivity dates

B: Priority 2, second earliest of the effectivity dates

C: Priority 3, third earliest of the effectivity dates

D: Priority 4, latest of the effectivity dates

Substitution Chain Inferences


The planning engine can infer additional substitution relationships if profile option
MSO: Disable Inference of Item Substitution Relationship is No.
This diagram lists the Reciprocal substitution relationships that you might make as well
as the Reciprocal (inferred) substitution relationships that the planning engine infers

12-4 Oracle Advanced Supply Chain Planning Implementation and User's Guide

From Item

To Item

Type

Reciprocal

Reciprocal

Reciprocal (inferred)

Reciprocal

Reciprocal (inferred)

Reciprocal (inferred)

To define a substitution relationship


1.

From the Navigator, select Inventory > Items > Item Relationships.
The Find Item Relationships window appears.

2.

Either select a previously defined item or search for an item.


The Item Relationships window appears.

3.

You can use this window to create a substitute relationship between two items and
to indicate if the relationship is reciprocal. Please note that you cannot enter
multiple Effective Dates for a substitution relationship in this window. This is done
in the Planning Details window.
If profile option MSO: Use Effectivity Dates to Infer End Item Substitute Priority is
Yes, enter a value in field Effective Dates From. You can also enter a value in field
Effective Dates To. If an entry has Effectivity Dates To and the date has passed, that
substitute item cannot be in the substitution chain.

4.

To further define details about the substitute relationship, select an item row and
select the Planning Details button.
The Planning Details - Substitute window appears.

5.

Use the information in the following table to fill out the fields in this screen.
.

Supply Chain Plan Business Topics 12-5

Field

Description

Substitution Set

You can specify one or more substitution


sets for a substitution relations ship. You
can use a set of substitution relationships to
be effective for a given plan by selecting the
substitution set as an option for the plan.
This allows you to run simulations of
possible substitutions and evaluate
performance indicators given possible
future substitutions. For additional
information, please see Simulate Possible
Substitutions, page 12-24.

Partial Fulfillment

If you select this check box, the entire order


can be satisfied with supplies from both
items. If you do not select this checkbox,
Oracle APS must satisfy the entire order
with supplies from one item or the other
item, but not both.

Effective Dates

The substitution relationship can be made


effective between a range of dates or
multiple ranges of dates. If you specify
range of dates in this window, the effective
dates in the Item Relationship window will
be ignored.
If profile option MSO: Use Effectivity Dates
to Infer End Item Substitute Priority is Yes,
enter a value in field Effective Dates From.
You can also enter a value in field Effective
Dates To.
Oracle APS will consider substitution
relationship with different effective dates
and will substitute only during the valid
range of dates.

All Customers

When this box is checked, any substitution


set or range of effective dates is made
applicable to all customers. If you need to
make it specific to a customer, then unselect
this checkbox and navigate to the Customer
field where you will have a chance to enter
a customer or multiple customers.

12-6 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Field

Description

Customer

You can set up customer site-specific


substitution rules by defining customers
and customer sites here. This allows you to
maintain customer-specific substitutions as
your customers accept or decline specific
substitution relationships. Please note that
you can associate multiple customers to the
same substitute relationships.
You may have a need to enter both
customer-specific and
non-customer-specific substitution
relationships for the same set of items. You
can do so by entering one record in the Item
Relationship window, entering the effective
dates for the first rule in the first row of the
Planning Detail window and deselecting All
Customers, and entering multiple
customer-specific associations in the
Customer Reference section. Then, you
enter effective dates for the generic rule in
the Planning Details window and leave All
Customers selected. One of the records can
be applicable to all customers and the other
record will be a customer-specific record.
NOTE: Once you enter customer-specific
substitution rule for any item, you will have
to specify all the relationships applicable to
that customer explicitly because no generic
rules will be applied to that customer.

Address

Choose the address for the customer


location.

Type

View only field that shows the type of


location (currently, only shows Ship to).

From and To

You can specify effective dates for


substitution at a customer level. If you
specify effective dates at customer level for
a substitution relationship, the effective
dates you might have specified at the in the
Planning Details window and the Item
Relationship window will be ignored.

Supply Chain Plan Business Topics 12-7

Substitution Set-Up Examples


Use the following information to set up various substitution scenarios.
To set up substitution across many dates/effectivities
1.

2.

Fill out the Item Relationships window as shown in the following table:
From Item

To Item

Relationship type

Reciprocal

Substitute

<cleared>

Fill out the Planning Details window as shown in the following table:
Substitution
Set

Partial
Fulfillment

From Date

To Date

All Customers

<null>

<cleared>

Day 1

Day 50

<selected>

<null>

<cleared>

Day 65

Day 80

<selected>

<null>

<cleared>

Day 101

<null>

<selected>

To set up substitution relationships with multiple substitution sets


1.

2.

Fill out the Item Relationships window as shown in the following table:
From Item

To Item

Relationship type

Reciprocal

Substitute

<cleared>

For the item relationship A --> B, fill out the Planning Details window as shown in
the following table:
Substitution
Set

Partial
Fulfillment

From Date

To Date

All Customers

<null> (default)

<cleared>

<null>

<null>

<selected>

SSET1

<cleared>

<null>

<null>

<selected>

12-8 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Substitution
Set

Partial
Fulfillment

From Date

To Date

All Customers

SSET2

<cleared>

<null>

<null>

<selected>

You may now run plans using any of the substitution sets defined in this window as a
plan option.
To set up customer-specific and non-customer-specific substitution rules
1.

2.

3.

Fill out the Item Relationships window as shown in the following table:
From Item

To Item

Relationship type

Reciprocal

Substitute

<cleared>

Fill out the Planning Details section of the Planning Details window as shown in the
following table:
Substitution
Set

Partial
Fulfillment

From Date

To Date

All Customers

<null>

<selected>

<null>

<null>

<cleared>

<null>

<selected>

<null>

<null>

<selected>

Fill out the Customer References section of the Planning Details window for the
first row as shown in the following table:
Customer

Customer Site

From Date

To Date

Customer 1

Site 1

<null>

<null>

Customer 2

Site 2

<null>

<null>

Please note that in order to enter a customer-specific rule, All Customers must be
unselected.
To set up multiple substitution effective dates for a customer
1.

Fill out the Item Relationships window as shown in the following table:

Supply Chain Plan Business Topics 12-9

2.

3.

From Item

To Item

Relationship Type

Reciprocal

Substitute

<cleared>

Fill out the Planning Details section of the Planning Details window as shown in the
following table:
Substitution
Set

Partial
Fulfillment

From Date

To Date

All Customers

<null>

Selected

<null>

<null>

<cleared>

Fill out the Customer References section of the Planning Details window as shown
in the following table:
Customer

Customer Site

From Date

To Date

Customer 1

Site 1

Day 1

Day 50

Customer 1

Site 1

Day 100

<null>

Viewing Substitution Display


To view substitution display
1.

From the Navigator, select Supply Chain Plan > Workbench.


The Supply Chain Planner Workbench appears.

2.

In the Navigator, select View By Items.

3.

Select the item you wish to view and right-click.

4.

From the menu that appears, select Items.


The Items window appears.

5.

Select an item.

6.

Select the Substitutes button. Please note that multiselects are not allowed. If you
select several items, the Substitutes button will be greyed out.

12-10 Oracle Advanced Supply Chain Planning Implementation and User's Guide

The Substitution Chain window appears.


7.

The following list provides an explanation of the features of this window:

The item you selected in the Items window is highlighted.

The color of the arrows between each item signify whether the relationship is
predecessor, parallel, or successor.

You can see the item and the substitution chain along with the direction, and
the type of substitution relationship (i.e. one-way/two-way).

Each node in the window refers to an item and has expansion capabilities.

Double-clicking on an item will show any existing expanded relationships.

If you can expand the chain upwards, the item in question can use higher level
item as a substitute.

If you can expand the chain lower the item in question can be substituted for
the lower level item.

If you can expand the tree sideways, the item in question and the parallel item
can be substituted for each other.

If you double click on a node which is a two-way substitute item, the tree will
refresh itself and start from the node you double-clicked rather than showing
multiple trees at the same time.

The highest level item is the one to which all the arrows point.

The highest-level item is usually the item with most capabilities and it is the
item that is in active production in certain industries.

If you select an item and right-click, two menu options appear: Properties and
Horizontal Plan. If you select Properties, the Substitution Properties window
appears. If you select Horizontal Plan, the Horizontal Plan appears.

There are three tabs: Predecessor, Successor, and Parallel. Each tab shows you the
properties of substitution relationship and other possible substitutes as shown below. If
you do not have a Predecessor, Successor, or a Parallel substitution, the appropriate
tabs are disabled. The default enabled tab when you open the window is the
Predecessor tab.
The following information appears in the Substitution Properties window:

From and To substitute items

Implied Substitution - whether the item relationship is implied or directly specified

Supply Chain Plan Business Topics 12-11

Highest level item in the substitution chain

Effective date for the relationship

Disable date for the relationship

Customer and Customer sites which accept the substitution

Substitution set if specified

Partial Fulfillment is allowed

Substitution Logic
The section contains description of how substitution logic functions. It contains
information about:

Searching the supply chain

Chaining

Search the Supply Chain for Substitution


A demanded item or a substitute item could be available within the same organization
or in a different organization within the supply chain. You can take advantage of
availability of supply (both requested item and substitute items) across the supply chain
and use up the inventory effectively before placing orders to make or buy the item. To
search for demanded item or substitute items, the planning engine looks for demanded
and substitute items within the same organization before looking in other organizations
to find them.
The following figure show you this search method:
With this method, the emphasis is on use up. The availability picture of original item
and substitutes guides the search. The emphasis of the search is to seek supplies from
demanded item or substitute item and use it up as effectively as you can before creating
supplies for the item requested. This means Oracle APS looks for on hand and
scheduled receipts of demanded items and substitutes within one organization before
proceeding to the next organization to repeat the same search.
If profile option MSC: Choice of item for which to create supplies in substitute
relationship is Follow Item Attribute, the planning engine respects capacity on the
demanded items. It can create planned orders for any item within the chain as long as
flag Create Supply is Yes and there is available capacity. It does not necessarily use the
next item within the substitution chain with flag Create Supply as Yes.
Breadth-First Search
An important point to note here is the direction of search when multiple levels of
sources are involved. If you consider the following diagram, the Atlanta facility sources

12-12 Oracle Advanced Supply Chain Planning Implementation and User's Guide

from Dallas and Miami, Dallas sources from Dallas-1, and Miami sources from Miami-1.
Supply Chain for Substitution

If you have item A and a substitute item A1 in all the organizations in the supply chain
and if you have demand in Atlanta, the search follows the sequence mentioned below:

Look for on hand and scheduled receipts of item A and substitute A1 at Atlanta

Look for on hand and scheduled receipts of item A and substitute A1 at Dallas

Look for on hand and scheduled receipts of item A and substitute A1 at Miami

Look for on hand and scheduled receipts of item A and substitute A1 at Dallas-1

Look for on hand and scheduled receipts of item A and substitute A1 at Miami-1

The search across organizations is guided strictly by sourcing rules, bills of distribution,
and the corresponding ranks for the sources. Summarizing the search process, Oracle
APS looks for the demanded item (requested item) and all its possible substitutes
within a facility and it continues to look for demanded item (requested item) and its
substitutes in other facilities searching breadth first. Referring to the diagram, the
search will follow:
Atlanta, Dallas, Miami, Dallas-1, and Miami-1
It is very important to note that the breadth-first search method is used in constrained
plans. In optimized plans, the search is entirely driven by costs i.e., item costs, penalty
costs for satisfying demand late, transportation costs etc. An optimized plan suggests
transfers and substitutes based on the overall objective of the plan and costs mentioned
above.

Supply Chain Plan Business Topics 12-13

Enforce Sourcing Splits and Substitute Supply Across Supply Chain


Oracle APS supports enforcing sourcing splits in optimized plans. This means that you
can have the system adhere to the sourcing splits (while allocating supply to various
sources) you mention on the sourcing rules or bills of distribution even though the
splits may not be cost effective.
Supplies that you may find for demanded or substitute items across the supply chain
with the intention of use up may violate the enforce sourcing splits logic. If you need
the use up functionality, sourcing splits will not be enforced at least for the sources
where you would expect to use up the supply efficiently. Enforce sourcing splits is
enabled at the sourcing rule or the bill of distribution level; therefore, it is easy to apply
the sourcing splits only to the sources you may need and not for the ones that you do
not need.
Example 1
There may be times where enforce sourcing splits conflicts with the substitution use up
rule. For example, the following table shows the sourcing splits and supply for Org1
and Org2.
Org

Sourcing Split

Supply

Org 1

50%

100 of item A

Org 2

50%

0 of item A

If the demand for item A is 100, according to sourcing splits, 50 of item A should come
from Org 1 and 50 of item A should come from Org 2. However, since there is no
supply of item A at Org 2, this cannot be accomplished. In the substitution process, the
use up will override enforce sourcing splits and will take all 100 from Org 1 to meet the
demand for 100 of item A.
Chaining - Multiple Levels of Substitution
If multiple items are involved in substitution, you can establish a chain of substitutions
that is valid.
Example 2
If item A can be substituted for item B and item B can be substituted for item C, you can
infer that item A can be substituted for item C, if profile option MSO: Disable Inference
of Item Substitution Relationship is No.
Establishing and maintaining substitution relationships amongst items in a large
substitution chain; for example, up to 80 items, can be very tedious and time
consuming. Therefore, you might prefer to infer certain substitutions, such as in the
above example in which A --> C is inferred given the first two relationships.

12-14 Oracle Advanced Supply Chain Planning Implementation and User's Guide

If such a relationship is established and if item A is requested, you can satisfy it with
supplies from A, B, or C. If item B is requested, you can satisfy it with either B or C. If C
is requested, you can satisfy it with only C's supply.
If you add effectivities as suggested in the Define a Substitution Relationship section
and if profile option MSO: Disable Inference of Item Substitution Relationship is No, the
substitution inference is made effective based either on the effective dates of all
relationships or on the intersection of all the dates. The following table shows that the
substitution rule between item A and B is effective between Day 2 and Day 10. A second
substitution rule between item B and C is effective between Day 6 and Day 22.
Therefore, the inferred substitution rule between item A and C is effective between Day
6 and Day 10.
From Item

To Item

From Date

To Date

Inferred

Day 2

Day 10

No

Day 6

Day 22

No

Day 6

Day 10

Yes

End-Item Substitution Features


This section contains descriptions of substitution features available in Oracle ASCP. It
contains information for the following features:

Reciprocal - unidirectional and bidirectional substitution

Preference for generating planned orders

Window for substitution

Partial order fulfillment

Effectivity (time phasing)

Customer-specific substitution rules

Simulate possible substitutions

Transfer of demands on to substitute supplies

Reciprocal - Unidirectional and Bidirectional Substitution


As shown in an earlier example, while you can satisfy A's demand with B's supply, you
cannot satisfy B's demand with A's supply. This is referred to as unidirectional

Supply Chain Plan Business Topics 12-15

substitution. In some cases you can satisfy B's demand with A's supply. This is referred
to as bidirectional substitution or reciprocal substitution.
Referring to the diagram below, items X, Y and Z are in a unidirectional relationship,
and items Y and YY are in a bidirectional relationship. Because item Y has two
relationships, Oracle APS will allocate supply from item Z or item YY if you have a
demand for item Y.
Figure title

Preference for Generating Planned Orders


Given a group of substitutable items, there is considerable variation in how the supplies
are to be created for the substitute items. This depends on the type of industry.
Field Service Repair/Replacement Business
In this business, the emphasis is more on locating original item supplies or substitute
supplies and distributing items across a defined distribution channel. The demand for
the item may be for any one of the items in the substitution chain. If the supplies are not
found in your distribution network, you can purchase needed items, but you cannot
buy older items as the manufacturer might no longer produce them. In such cases you
are forced to buy the current item. This translates to creating supplies only for the
highest level item in the substitution chain.
Example 3
In this example, there are four items in the substitution chain: items A1, A2, A3, and A4.
The highest revision in this pool is A4 (referred to as the highest level item). You may
get demand for any of the four items mentioned. If you get demand for A2, you will
evaluate supply availability for A2, A3, and A4 assuming chaining and direction as A1
--> A2 --> A3 --> A4. If you do not find any supply for the demanded item, you can
generate supply for highest level item which is A4.
To achieve this, set the profile option MSC: Choice of Items for which to Create Supplies
in a Substitute Relationship equal to Highest Level Item.
Semiconductor Business
In semiconductor business, substitutable items are typically co-products. Even in this
scenario, the demand can be for any one of the items in the substitution relationship. In
contrast to the previous scenario, here you can produce the item the customer has

12-16 Oracle Advanced Supply Chain Planning Implementation and User's Guide

requested. Given that the products are going to be co-produced, you may need to create
co-product supplies for the rest of the items in the co-product relationship.
Oracle APS plans for the capacity to produce all the co-products for a given order
because you cannot produce only one item that is part of the co-product.
Example 4
In this example, there are four items in the substitution chain: items A1, A2, A3, and A4.
The highest revision in this pool is also A4 (referred to as the highest level item). If you
get a demand for A2, you will evaluate supply availability for A2, A3, and A4 assuming
chaining and direction as A1 --> A2 --> A3 --> A4. If you do not find any supply, you
can generate supply for the demanded item which is A2.
If items A1, A2, A3, and A4 are in a co-product relationship, Oracle ASCP generates
co-product supplies for items A1, A3, and A4.
In addition to the two modes of generating supplies as mentioned above (being forced
to buy the current item and needing to create co-product supplies), a general
requirement is to have an item attribute that controls whether you want to create new
planned supplies. This may be helpful in scenarios where you have existing supplies
that you may want to plan and potentially sell, but you do not want to produce the item
anymore.
All of these requirements are addressed by a combination of profile options and item
attributes. You can choose one of the following methods to generate supplies using
profile option MSC: Choice of Items for Which to Create Supplies in Substitute
Relationship:

Demanded Item

Highest Level Item

Follow Item Attributes

If you set the profile option to Follow Item Attributes, Oracle ASCP will follow the
Create Supply item attribute established at the item-organization level.
For more details on profile options, see Profile Options, page A-12.
Resolving Conflict Between Item Attributes and Profile Options
If you employ a combination of profile options and item attributes, you may set up
contradicting values.
Example 5
In this example, there are three items: A, B, and C. Item C is the highest level item in the
substitution chain. This example shows you may set up a conflict between your item
attribute and profile option with unexpected results.
The profile option Choice of Item for Which to Create Supplies in Substitute
Relationship can be set to:

Supply Chain Plan Business Topics 12-17

Demanded Item

Highest Level Item

Follow Item Attribute

The item attribute Create Supply for each item can be set to either Yes or No.
If you select Demand Item or Highest Level item, Oracle APS ignores any item
attributes.
The following table shows you what to expect when you set the Profile Option to
Follow Item Attribute.
Conflicts Related to Enforce Demand Due Dates Plan:
Running your plans using the plan option Enforce Demand Due Dates means that you
must satisfy the demand on time. However, if you set the profile option Choice of Item
for Which to Create Supplies in Substitute Relationship to Follow Item Attribute and
the item attribute Create Supply for all the substitute items in the substitution chain is
set to No, no supplies will be created and Enforce Demand Due Dates will be violated.
Conflict Between Choice to Create Supplies and Enabling Item in an Organization:
If you have a substitution chain A --> B --> C and you have set the profile option Choice
of Item for Which to Create Supplies in Substitute Relationship to Highest Level Item,
the expectation is that Oracle APS will create supply for item C. However, item C must
be enabled in the organization in which you are trying to create a supply. If item C is
not enabled in the organization, Oracle APS will create supply for item B (the next
highest level item in the substitution chain) and not create supply for item C.
Window for Substitution
While substitutions are part of regular business process, substitutions done too far
ahead of demand might not be appropriate. For example, if you find a substitute supply
four weeks away from demand, you may not want to substitute as you may have a
good chance of producing supply for the demanded item in the next three weeks.
A substitution window allows you to limit the time frame for the substitution. You can
define the substitute window for an item using item attribute form in Oracle Inventory.
The substitution window is effective in the forward direction from every demand. All
substitute supplies prior to demand are eligible for substitution. Please note that the
substitution window is applicable only for substitution; if you are netting supply and
demand from the same item, the substitution window does not apply
Example 6
In the time-phased supply picture shown in the following table, item A is being
substituted for item B. You get a demand for 30 units of item B in time bucket 1. If
substitution must happen right away, you can use A's supply for B's demand and
satisfy it on time. If you can wait for two more time buckets, you will find the supply
for B in time period 3; therefore, you can avoid substitution. The assumption here is you

12-18 Oracle Advanced Supply Chain Planning Implementation and User's Guide

will get a demand for item A and you do not have to give up on the amount of money
you could make by shipping A for A's demand.
Item

Time
Bucket 1

Time
Bucket 2

Time
Bucket 3

Time
Bucket 4

Time
Bucket 5

Time
Bucket 6

Item A

25

Item B

25

25

At the same time, if supply of 25 units in time period 3 was not available, you may not
be able to wait until time period 6 to pick up the supply for item B, as delivery
performance might drive you to use substitution right away.
Another aspect of substitution window might be to evaluate all native demands and
supplies within a specified amount of time, and to consider only excess supply from
each item as possible substitution supplies.
Continuing our example from above, you may also have demand for 20 units of item A
in time period 1. In this case, you may not want to satisfy B's demand using A's supply.
You may want to find out the excess after satisfying the native demand before you
apply substitutions. Therefore, the demand for Item B can satisfied only as follows: 5
units of its own supply in time period 1, 5 units of item A's supply in time period 1, and
its own supply of 20 units in time period 3.
Satisfying native demand may run contrary to prioritized demand in constrained plans.
The following table shows the supply/demand picture where demand for item B can be
satisfied with a supply for item A. The substitute window for both items is 3 days.
Item

Time
Bucket 1

Time
Bucket 2

Time
Bucket 3

Time
Bucket 4

Time
Bucket 5

Time
Bucket 6

Item A
(Demand)

20 (Priority
10)

10 (Priority
20)

Item A
(Supply)

20

Item B
(Demand)

50 (Priority
1)

Item B
(Supply)

10

25

Given the logic of constrained plans, you will try to satisfy every demand based on its

Supply Chain Plan Business Topics 12-19

associated demand priority. In the above scenario, satisfying native demand and
following demand priorities are at odds. Going by priority, you will consume all the
supplies for item B and substitute 10 units from item A to satisfy B's demand. This
means demand from item A may not be satisfied on time because it needs to be
manufactured or bought.
If your business scenario needs to give preference to native demand satisfaction within
the substitute window, you can do so by setting up system level profile options. If you
set up the profile option to give preference to native demand satisfaction, item B will
not be able to substitute any supply from item A in the previous example. You can
achieve native demand satisfaction by setting up system level profile options. Please see
Profile Options, page A-1 for details.
Substitution window is not applicable in optimized plans because the end item
substitution is purely based on cost in an optimized plans
Enforced Demand due date plans (both constrained and optimized) do not consider
substitution window
Maximum allowable days late overrides the substitution window. Demands go unmet
or move to the planning horizon rather being assigned a substitute.
Partial Order fulfillment In this type of substitution, the demand must be satisfied with
only one type of item. If item A and item A1 are substitute items, you cannot, for
example, satisfy a demand for 100 units of A with 50 units of A and 50 units of A1. You
must either supply 100 units of A or 100 units of A1.
This feature is available in the Planning Details window.
Example 7
You can specify Partial Order fulfillment attribute for a substitute relationship in Oracle
Inventory using the Planning Details form (this form is accessible through the Item
Relationship form)
In this example, items A and A1 are substitute items. Based on the supply demand view
in the following table, you would substitute and satisfy the demand by allocating
supply from item A1. This is enforced because the supply for item A by itself could not
have satisfied the demand, and in addition, the entire demand must be satisfied by
either item A or A1.
Record Type

Day 2

Day 15

Day 18

Demand for A

50

Supply for A

40

Supply for A1

60

12-20 Oracle Advanced Supply Chain Planning Implementation and User's Guide

If the supply for A1 is inadequate to meet the demand, you can satisfy the demand by
using 40 units of existing supply of item A and new supply of 10 units for A.
Effectivity (Time Phasing)
It is common to see an effective time period for substitution. This is typically used to
model restrictions on use up of inventory, time phase product qualifications and
engineering changes etc. You can specify substitution Effective From and To dates
along with definition of substitution.
You can specify effective dates for substitution in the Planning Details form.
The effective dates for the substitution will be validated against the demand due date
(Suggested Due Date) to derive the valid substitutions. Let us consider the following
substitution table:
From Item

To Item

Customer

Ship-to
Address

From Date

To Date

X1

X2

Company A

75 Hill Street

3/1/2002

9/30/2002

X1

X3

Company B

219 Revere
Blvd.

4/1/2002

10/30/2002

X2

X3

Company B

219 Revere
Blvd.

6/1/2002

<null>

If you get demand from Company A/75 Hill Street on 4/1/2002 for item X1, you can
substitute with item X2. If your demand is beyond 9/30/2002, the substitution between
X1 and X2 is not possible. Similarly, if you get a demand from Company B/219 Revere
Blvd. for item X1 on 6/1/2002 you can substitute with item X3. If you get a demand for
item X2 after 6/1/2002, you can substitute with item X3.
Please note that if you run a constrained plan, your demand satisfied date may be
different from suggested due date. The validity of the substitution is derived by
comparing the suggested due date with the effective dates, not the demand satisfied
date.
Customer-Specific Substitution Rules
Substitution rules can sometimes change depending on which customer site is ordering
the item. Often customers qualify the plants producing the items. In a typical set up you
will issue a different item number based on the origin of the item even if it is the same
item. Item numbers issued to represent the item origin will form a basis to specify
customer-specific substitution.
You will be able to set up substitutions specific to a single customer or all customers.

Supply Chain Plan Business Topics 12-21

Example 8
There are three customers; Customer A, B, and C. Assume that they buy Integrated
Circuits with varying degrees of capability, namely IC200, IC300, and IC400.
Restrictions posed by the customers are as follows:

Customer A can accept IC200 and IC300 but not IC400

Customer B can accept IC200 and IC400 but not IC300

Customer C can accept all the three items

You can set up the above substitutions in the following way:


From

To

Customer

Address

IC200

IC400

Customer B

Address B

IC200

IC300

Customer C

Address C

IC200

IC400

Customer C

Address C

IC200

IC300

Customer A

Address A

Oracle Inventory allows you to specify customer and customer ship-to address specific
substitutions.
Substitution Definition With and Without Customer and Customer Site
It is possible to have customer-specific and generic substitution relationships for the
same set of items. However, if you record a customer-specific rule, then the generic
rules no longer apply to that customer. You will have to define an item relationship for
each substitution that the customer will accept.
Example 9
Given the above understanding, let us look at an example to clarify the intended
behavior.
Customer-Specific Substitution Relationships
From Item

To Item

All Customers

Customer

Address

X1

X2

<blank>

<blank>

12-22 Oracle Advanced Supply Chain Planning Implementation and User's Guide

From Item

To Item

All Customers

Customer

Address

X2

X3

<blank>

<blank>

X1

X3

<blank>

<blank>

X1

X4

<blank>

<blank>

X1

X2

Company 1

Company 1
address

X1

X3

Company 2

Company 2
address

X2

X3

Company 2

Company 2
address

X1

DUMMY

Company 3

Company 3
address

The first four rows of the table show generic substitution relationships. That is, X1 can
substitute for X2, etc. The next four rows show company-specific substitutions.
Company 1 will not accept any substitutions other than X1 for X2. Company 2 will not
accept any substitutions other than the X1 for X3 and X2 for X3. So even though there
are generic substitution relationships, customer-specific rules overrides all other rules
for that customer.
The last line of the table shows a customer that does not accept any substitutions. For
this customer, you must create a dummy item that forces the system not to consider any
substitutions for any items for that customer.
All other customers will accept all the generic rules in the first 4 rows of the substitution
table.
If you find any substitution rule tied to a customer, the only substitutions which are
valid for the customer are the rules that are specific to a customer.
Example 10
In this example, effective dates are added on top of the definition in Example 8:
From Item

To Item

Customer

Customer
Address

From Date

To Date

X1

X2

<blank>

<blank>

<null>

<null>

Supply Chain Plan Business Topics 12-23

From Item

To Item

Customer

Customer
Address

From Date

To Date

X2

X3

<blank>

<blank>

<null>

<null>

X1

X3

<blank>

<blank>

<null>

<null>

X1

X4

<blank>

<blank>

<null>

<null>

X1

X2

Company 1

Company 1
address

3/1/2002

<blank>

X1

X3

Company 2

Company 2
address

4/1/2002

4/1/2003

X2

X3

Company 2

Company 2
address

6/1/2002

<blank>

X1

DUMMY

Company 3

Company 3
address

<null>

<null>

Given the above substitution table, Company 1 will not accept any substitution prior to
3/1/2002. Company 2 will not accept any substitution prior to 4/1/2002, and then will
accept X1 for X3 from 4/1/2002 to 4/1/2003, and then will accept X2 to X3 from 6/1/2002.
As before, Company 3 will accept no substitutions.
Simulate Possible Substitutions
Once you run a plan with a given set of substitution definitions, you may realize that
more substitution definitions are possible in the near future. You will need to run the
plan with possible substitutions and evaluate delivery performance and other key
performance indicators.
You can associate a Substitution Set with each substitution definition in Oracle
Inventory. A Substitution Set is an alphanumeric field value that you can establish to
make up a set of substitutions. Substitution Set is a global entity meaning that you can
establish the same Substitution Set across different instances. The following table gives
examples of substitution definitions. The From and To column of the table are defined
in the Item Relationship window. The rest of the columns are defined in the Planning
Details window.

12-24 Oracle Advanced Supply Chain Planning Implementation and User's Guide

From

To

Substitution Set

Customer

X1

X2

<null>

Company X

X1

X2

<null>

Company Y

X1

X3

SIM1

Company X

X1

X4

SIM2

Company X

X1

X3

SIM1

Company Y

X1

X5

SIM2

Company Y

If you run your plan without a Substitution Set, item X1 can be substituted for X2 for
both Company X and Company Y. If you want to evaluate the results of substituting
item X1 for item X3, you can choose Substitution Set SIM1 in the plan option and run
the plan. Similarly, you can run a plan with Substitution Set SIM2 to evaluate the
possibility of substituting item X1 for X4 for Company X and substituting item X1 for
X5 for Company Y.
As explained above, you can choose a Substitution Set for a plan at plan option level.
Oracle APS will plan using the substitution definitions tied to a Substitution Set. If you
need to simulate with other possible substitutions, you can associate a different
Substitution Set with a plan and run the plan. If you do not choose a Substitution Set,
only the substitution relationships without a Substitution Set defined in Oracle
Inventory will be considered in the plan.
Note: You must run a batch plan (as opposed to an online plan) to use

substitution sets.

Transfer of Demands on to Substitute Supplies


The ability to show pegging and supply/demand details if you have substitution supply
identified for a demand is important because the items that bear supply and demand
are different.
One of the ways the display can be clearly shown is when you transfer the demand
from original item to the substitute item for all substitutions.
Example 11
The following table shows the supply and demand for items A and B. In this example,
30 units of item B can use 25 units of item A and 5 units of its own supply to satisfy this
demand.

Supply Chain Plan Business Topics 12-25

Record Type

Item

Day 1

Demand

Demand

30

Supply

25

Supply

Since substitution is involved between item B and item A, Oracle APS will transfer the
demand from item B to item A for 25 units to account for substitution. If there are
multiple items with which item B can be substituted, you will see demands on all such
items. In other words, the original demand will be split into possibly multiple demands
if substitutions are involved.
Examples Illustrating Substitution Logic
Example for customer-specific substitution, partial order fulfillment, time phasing
This example uses three customers. None of these customers accept a mix of original
items and substitute items in any one shipment (i.e., partial orders fulfillment is not
allowed); therefore, the entire shipment needs to be made up of either original items or
one of the substitute items allowed based on acceptance rules described below. The
substitution direction is always from higher level to a lower level i.e., supply from A1
can be used to satisfy A demand.
The following profile options and item relationship rules have been set in the following
example:
Profile Options:

MSC: Choice of item for which to create supplies in substitute relationship =


Demanded Item.

MSO: Choice of supply for substitution = All supplies

Item relationship rules:

Partial Fulfillment = No

Reciprocal relationship = No

Company S Example
A customer-specific item relationship is defined to substitute A1 for A effective until
Day 6. The item attribute Substitution Window = 4 days.
As shown in the following table, the demand for product A on Day 1 can be met with
on hand (qty = 5), supply (qty = 10) on Day 4, and a new planned order of 5 units for A.

12-26 Oracle Advanced Supply Chain Planning Implementation and User's Guide

The supply from substitute item A1 is not enough to make up the entire order, and the
supply on Day 6 is out of reach due to the 4-day substitution window. The demand on
Day 7 can be met with supply of 10 units on Day 8 and a planned supply of 40 units for
A, because substitution of item A1 is not valid after 6 days. Substitution did not occur
because the substitute supply was not adequate to meet the order demand.
Record
Type

Ite
m

Day
0

Day 1

Day
2

Day
3

Day
4

Day
5

Day
6

Day
7

Day 8

Day 9

Deman
d

20

50

Supply

5
(on-h
and)

10

10

Supply

A1

10

50

Company R Example
A customer-specific item relationship is defined to substitute D for C, and B for A
effective until Day 6. The item attribute Substitution Window = 1 day.
As shown in the following table, the demand on Day 1 for item A (qty = 20) cannot be
satisfied by substitution because partial order fulfillment is not allowed. The inventory
of item B (qty = 15) is inadequate to meet this demand and the supply of 5 units on Day
3 is outside the substitution window of 1 day. Therefore, it will be satisfied by 5 units of
on hand, 10 units of supply from Day 8, and 5 units of planned supply.
Demand on Day 6 for item A for 30 units can be satisfied by substitution; i.e., 15 units of
on hand, 5 units of supplies from Day 3, and 10 units out of 50 units from Day 6.
The demand for item C, qty = 10, on Day 2 can be satisfied by 8 units of on hand and a
supply of 2 units for D scheduled on Day 2. Demand of 60 units for item C on Day 7 can
be satisfied with an existing scheduled supply of 60 units on Day 7 for item D. Note that
with a 1-day substitution window, the supply must be available on the same day as the
demand. Future scheduled receipts will not be utilized.
Record
Type

Item

Day
0

Day
1

Day
2

Day
3

Day
4

Day
5

Day 6

Day 7

Day 8

Day
9

Deman
d

20

30

Supply Chain Plan Business Topics 12-27

Record
Type

Item

Day
0

Day
1

Day
2

Day
3

Day
4

Day
5

Day 6

Day 7

Day 8

Day
9

Supply

5
(onhan
d)

10

Supply

15
(onhan
d)

50

Deman
d

10

60

Supply

10

Supply

8
(onhan
d)

60

Company Q Example
A customer specific item relationship is defined to substitute B for A for the next 5 days
and D for C for the next 10. The item attribute Substitution Window = 2 days.
As shown in the following table, demand for 20 units of item A on Day 1 can be
satisfied completely by substituting the two scheduled supplies of item B, 10 units on
Day 1 and Day 3. The demand for item A on Day 7 can be satisfied using 10 units of
supply on Day 8 and a new planned supply of 40 units on Day 7 as the substitution rule
is not effective after Day 6. The demand for item C can be satisfied with substitution for
both demands, because it's substitution rule is effective until Day 10.
Record
Type

Item

Day
0

Day 1

Day
2

Day
3

Day
4

Day
5

Day
6

Day
7

Day
8

Day
9

Demand

20

50

Supply

8
(onhand
)

10

12-28 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Record
Type

Item

Day
0

Day 1

Day
2

Day
3

Day
4

Day
5

Day
6

Day
7

Day
8

Day
9

Supply

10

10

50

Demand

10

60

Supply

Supply

10

60

Example for Native Demand Fulfillment, Substitution Window, Partial Order


fulfillment
In the following example, A2 supply can be substituted with A1 demand. Substitution
window is 2 days.
As shown in the following table, on Day 1, you have demand for both A1 and A2.
Because of native demand fulfillment rule, only excess supply after fulfilling native
demand can be used for substitution. Therefore, demand for A1 will not be satisfied by
supply for A2 on Day 1. The situation is the same on Day 2; you do not have excess
supply of A2 to satisfy A1's demand. The demand for A1 on Day 1 will be met with
supply for A1 on Day 3 and a planned supply of 3 units for A1. This is due to the Partial
Order fulfillment rule.
The demand for A1 on Day 2 will be satisfied with 3 units of A2 (which is excess supply
of A2 from Day 3) and a planned supply of A2 for 2 units. The planned supply has to be
for A2 because the rule is Partial Order fulfillment. The supply of A2 on Day 6 is not
open because of substitution window.
Record
Type

Item

Day 1

Day 2

Day 3

Day 4

Day 5

Day 6

Demand

A1

Demand

A2

15

10

10

Supply

A1

Supply

A2

15

10

20

Example for Search the Supply Chain for Substitution, Substitution Window, Use Up
In this example there are three facilities: Facility 1, 2, and 3. The transfer times between
facilities is 2 days; the window for substitution is 2 days. The supply and demand

Supply Chain Plan Business Topics 12-29

picture for 3 items A1, A2, A3 is shown in the following tables. A3 is the lowest level
and it can accept either A1 or A2 supply. A2 can accept A1 supply, but A1 cannot accept
any substitutions.
The search rules are to search Facility 1 first, Facility 2 second, and Facility 3 third.
Facility 1
Recor
d
Type

Ite
m

Da
y1

Da
y2

Day
3

Day
4

Da
y5

Day
6

Da
y7

Da
y8

Day
9

Day
10

Day
11

Day
12

Dema
nd

A3

10

Suppl
y

A2

Facility 2
Recor
d Type

Item

Da
y1

Da
y2

Day
3

Day
4

Da
y5

Da
y6

Day
7

Day
8

Da
y9

Day
10

Day
11

Day
12

Deman
d

A2

10

Supply

A1

Supply

A2

Facility 3
Reco
rd
Type

Ite
m

Day
1

Day
2

Day
3

Day
4

Da
y
5

Day
6

Da
y7

Day
8

Day
9

Day
10

Day
11

Day
12

Dem
and

A1

10

Supp
ly

A1

10

12-30 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Reco
rd
Type

Ite
m

Day
1

Day
2

Day
3

Day
4

Da
y
5

Day
6

Da
y7

Day
8

Day
9

Day
10

Day
11

Day
12

Supp
ly

A3

Demand on Day 3 for A3 in Facility 1 will be satisfied with 2 units of supply of A1 and 5
units of supply at Facility 2, and 3 units of supply of A3 at Facility 3. Facility 2 is the
next logical facility to search based on our rules.
The 10 units of demand on Day 3 for A2 at Facility 2 will be satisfied with transferring
10 units of A1 from Facility 3, i.e., you will get a recommendation to reschedule the
order to Day 1 so that you can transfer it in time to make the substitution. Notice that
the 5 units of supply for A1 is outside the substitution window.
The 3 units of demand on Day 6 for A3 can be met by transferring supply of A3 from
Facility 3. The 10 units of demand on Day 8 for A1 can be satisfied by transferring 5
units of A1 from Facility 2 and using the 5 units of supply available in Facility 3. In both
cases, you will get recommendations to reschedule the order so that you will satisfy
demand on time.
General Substitution Examples
Tie between Demanded and Substitute Item Supply
Item A and A1 are substitute items. Item A can use A1's supply to satisfy the demand.
This is a one-way substitution. Substitution window is set to 5 days.
As shown in the following table, the demand on Day 2 has two supplies to consider: 60
units of its own supply on Day 50 and supply of a substitute item on Day 2. The
preference is to substitute right away, i.e., apply substitute supply of 60 units on Day 2
to satisfy the demand for 60 units of item A. This goes contrary to regular planning
logic of planning item by item where you would pick up supply on Day 50.
If the supply for A1 were to be on Day 15, you would not pick up substitute supply as it
is outside the substitution window. If there is no time advantage and both demanded
item and substitute item are available on the same day, you pick up demanded item's
supply (i.e., A1's supply)
Record Type

Item

Day 2

Day 15

Between
Day 16 and
Day 49

Day 50

Demand

60

Supply

60

Supply Chain Plan Business Topics 12-31

Record Type

Item

Day 2

Day 15

Between
Day 16 and
Day 49

Day 50

Supply

A1

60

Search Direction and Transferring Demands


Example 11
A supply chain is shown in the diagram below. In the diagram M1, S1, D2, M2, D2, and
P1 are Organizations. V1 is a supplier. Organization M1 sources from S1 and D2 in a
ranked order. Organization D2 sources from three different sources. (Make at, Transfer
from, Buy From). Your desired search sequence is M1, S1, D2, M2, P1 and V1.

12-32 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Figure title

The following tables show supply and demand for the organizations in the diagram.
In this example, you have two items; A and A1. A can use A1 supply due to
substitution rules. Both item A and A1 are enabled in all organizations. Assume that
you do not have any supplies at Organization M2, P1 and supplier V1.
Org: M1
Record Type

Item

Day 2

Day 5

Day 10

Day 20

Demand

100

Supply Chain Plan Business Topics 12-33

Record Type

Item

Day 2

Day 5

Day 10

Day 20

Supply

10

Supply

A1

15

Record Type

Item

Day 2

Day 5

Day 10

Day 20

Demand

Supply

20

Supply

A1

10

Record Type

Item

Day 2

Day 5

Day 10

Day 20

Demand

Supply

10

Supply

A1

10

Org:S1

Org. D2

Starting with a demand for 100 units of Item A in Organization M1 on Day 2, you
consume 30 units of supply from A and A1 leaving you with a net demand of 70 units.
A planned order demand for item A is created and pushed down to Org S1, where you
will consume 20 units of supply from Item A and 10 units of supply from item A1.
(Notice that the demand is pushed down for A instead of A1. If you push down the
demand on A1, you run a risk of not using supply from item A). Now you are left with
a net demand of 40, for which you create a planned order demand for item A and push
it down to Org D2. You consume 10 units of supply from both A and A1 leaving you a
net deficit of 20 units.
Now that you have exhausted all original item supplies and substitute supplies in the
supply chain, you need to still produce 20 units. The creation of 20 units of supply
follows the normal planning logic.

12-34 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Optimization
So far we have seen how rules-based substitution works in Oracle APS. The logic is
driven by set of rules rather than various costs that play a role in substitution decisions
in an optimized plan. If you want your substitution logic to be driven purely by costs,
you can run optimized plans based on costs. Substitution definition remains the same,
but many of the rules described above may not be followed. Standard cost of items,
carrying costs, penalty costs for satisfying the demand late, objectives chosen at the plan
will affect the logic of substitution.

Exception Messages
When substitution occurs in Planning, an exception message is generated. A typical
planning process may consist of analyzing exceptions generated by the plan, drilling
into the details of exceptions, analyzing supply demand records using the
Supply/Demand window, vertical plan and pegging. In this process you may access
substitution definition and characteristics several times. Users may access the horizontal
plan to get a detailed understanding of the demands placed by the substitution,
supplies received as a part of substitution logic, and analyze possibilities of improving
the solution based on their knowledge.
Exception Display
When the system performs a substitution, the following exception message is
generated: Demand satisfied using end item substitution. These exceptions are
summarized in the Substitutes and Alternates Used exception group.
Exception Details
Oracle APS converts the demand from the original item to substitute items if substitute
supply is found. Access the Exception Details window to view the demand that has
been satisfied by the substitute item.
Use the information in the following table to specify the fields and options.
Field

Description

Org.

Organization in which the exceptions


occurred

Item

The item for which you received the demand,


the exception is for this item.

Quantity

The quantity on the original order

Supply Chain Plan Business Topics 12-35

Field

Description

Order number

Sales Order Number or MDS/Forecast name


for the From item

Substitute items

This is the item to which the demand was


transferred.

Substitute Qty.

The demand transferred quantity.

Substitute Org.

The organization at which you found the


supply

From the end item exception, you can select either the Items or the Supply/Demand
window.
If you right-mouse click from the exception detail, the following menu appears:
Demand, Sources, Destination, Horizontal plan, and Vertical plan.
To view these demands, select the exceptions message and select the Supply/Demand
button. The Demand window shows you each demand for that record.
You can look at pegging for each record from the Demand window to analyze
replenishment for each demand. The Original Item and the Original Quantity are fields
that are available in the Demand window that may be helpful in understanding
substitute exceptions. These are optional fields that can be added to the window by
selecting Folder > Show Fields.
If substitute supply is found in another organization, you will be able to see the original
organization in the pegging details for that demand.
You can release the substitute item to the sales order through Planner Workbench. See
Substitutes and Alternates Used Exception Group, page 17-92, exception message
Demand satisfied using end item substitution.
Exception Details Example
Oracle ASCP converts the demand from the original item to substitute item/s if
substitute supply is found. In the following example, Plug in Card 100 can be
substituted for Plug in Card 150 and Plug in Card 200. You have 50 units of Plug in
Cards 150 and 200 in stock and you receive 100 units of demand for Plug in Card 100.
Oracle ASCP splits the original demand (for Plug in Card 100) of 100 units into two
pieces; the first will be demand for 50 units of Plug in Card 150, the second demand will
be for 50 units of Plug in Cards 200. The demand has been transferred to the substitute
item. The rest of this section explains how review the exception details.
Once you identify that demands have been satisfied by substitute items from
exceptions, you can navigate to the Demand window from the Exception Details

12-36 Oracle Advanced Supply Chain Planning Implementation and User's Guide

window. Select the record and right-click. Select Demand from the drop-down menu.
This is available for each line of the exception message Demand Satisfied by Substitute
End Items. The Demand window shows you all the demand splits associated with the
original demand.
If you navigate to the Demands screen from the exception message Demand Satisfied
by Substituting End Items for item Plug in Card 100, you will see two records in
Demands window; the first will be demand for 50 units of Plug in Card 150; the second
demand will be for 50 units of Plug in Cards 200. If you happen to have 10 units of Plug
in Card 100 in stock you will see three records as follows:

10 units of demand for Plug in Card 100

40 units of demand for Plug in Card 150

50 units of demand for Plug in Card 200

End Item Substitution Workflow for Planning


If you plan for substitution, it is only logical to initiate the execution of the substitution
from Planning. A general workflow is initiated by the Planning engine to notify
relevant people in your organization of substitution decisions.
You can also release the substitute item to the sales order through Planner Workbench.
See Substitutes and Alternates Used Exception Group, page 17-92, exception message
Demand satisfied using end item substitution.
For each occurrence of the exception message: Demand Satisfied by Using End Item
Substitution, a workflow is initiated and sent to the planner associated with the original
item. At this point you can end the workflow or notify the Sales Representative or the
Customer Contact of the substitution.
Following is a diagram of the workflow initiated by the planning engine. You will
notice that there is not an alternative to change the line item based on the workflow.
Users can manually change the line items as long as the orders are in a pre-booking
stage.

Supply Chain Plan Business Topics 12-37

Workflow Initiated by the Planning Engine

The heading of the workflow is Demand Satisfied by Substituting End Items. The
following details are shown in the workflow:

From item: The item for which you received the demand, the exception is for this
item.

12-38 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Plan name: Name of the plan

Order Number: Optional based on the type of demand

Line Number: Optional based on the type of demand

Original Quantity: The requested quantity

Substitute item: Substitute item, this is the item to which the demand was
transferred. These could be multiple items.

Organization: Organization at which the exceptions happened.

Substituted Quantity: The demand transferred quantity.

Substitute Supply Organization: The organization at which you found the supply.

End Item Substitution and Oracle Global Order Promising


Substituting supply of a higher level item (in a substitution chain) for a demand from
lower level item (in a substitution chain) demand is a decision that needs to begin with
Oracle Global Order Promising. Since both ASCP and Oracle Global Order Promising
processes are analyzing the same data, the logic with which the substitutions are done
needs to be consistent. Oracle Global Order Promising supports almost all the features
mentioned in the End Item Substitution Features section. In some cases, the way Oracle
Global Order Promising supports the product substitution features is slightly different
from the planning engine.
For more information, see End Item Substitution in Oracle Global Order Promising
Implementation and User's Guide.

User-Defined Alternate Decision Rules


This section discusses the following topics:

User defined alternate decision rules for constrained plans

User-defined alternate decision rules for optimized plans

Planning search logic

User-Defined Alternate Decision Rules for Constrained Plans


This feature allows you to automatically select alternate routings, resources, bills of
material, items, and sources.
It does this by providing decision rules giving you the ability to do the following:

Supply Chain Plan Business Topics 12-39

Intelligently select alternatives with the minimum data input prerequisites possible.
You can run a supply chain plan that automatically selects alternate routings, BOM,
resources, suppliers, internal sources, end-items and components with the
minimum amount of input.

Enforce a specified sequence of decision-making actions (which may mimic a


planner's problem resolution thought process.) The sequence in which the planning
engine looks for supply using standard Oracle Application functions is transparent
to the user. (For example you may specify substitutes for a given component but
not alternate sources.). You can specify a global decision rule when more than one
supply source can satisfy the demand. (For example if you have specified both
substitutes and alternate sources, you can choose one over the other.)

Make easier APS planning decisions because the decision-making process is more
transparent. You can select alternates when the primary source of supply is unable
to satisfy the demand. In doing so, you can express your preference as business
rules, such as: the alternate resource should be used before looking for alternate
supply and substitute components.

Restrict planning to a universe of authorized decision-making actions (for example,


permit exploration of alternate routings and substitute items but not of sourcing or
permit substitute components but do not permit end item substitution, even though
rules are specified for the given items at the source level.

If you opt to use the User Defined Decision Rules for constrained plans, you do not
have to setup the complete cost data and cost penalty factors for end item substitutes,
substitute components, alternate bills of material (BOM)/routings, and alternate sources
of supply. While optimization requires accurate costing of all entities to arrive at useful
results, User Defined Decision Rules do not consider costs. The selections are done
based on the priorities you enter in the source instance. For example, for substitute
components, if the primary component that you selected is not available, then the
planning engine considers the priority 2 substitute. If the priority 2 substitute is not
available, then the planning engine considers the priority 3 substitute, and so on.
User Procedures
Constrained Plans and Alternate Rules - Two Methods
Please note that there are two different methods of constrained planning and the
method to be used is determined by the site profile option MSO: Enable Decision Rules.
If MSO: Enable Decision Rules is set to No (this is the default), you cannot use any
alternate rule except for alternate resources, and to some extent, alternate suppliers. If
MSO: Enable Decision Rules is set to Yes, you can select and define alternate rules. The
rules are used by the planning engine according to the order in which they appear in
the Decision Rules tab of the Plan Options window. For additional details, please refer
to 'Constraint-Based Planning, page 9-1.
The following steps and diagrams outlines the procedures used to select alternates for a

12-40 Oracle Advanced Supply Chain Planning Implementation and User's Guide

constrained plan. The steps provide a more in-depth explanation for the procedures
shown in the diagrams.
To select alternates using a constrained plan
1.

Perform your source data setups.

2.

Define or open the Plan Options window.

3.

Set up the desired plan options using all the appropriate tabs from this window.

4.

If you have set the profile option MSO: Enable Decision Rules to No, none of the
following steps apply. Go to step 7.

5.

If you have set the profile option to Yes, you can select the Decision Rules tab if you
want to change the default settings, which are shown in the following table:

6.

Decision Rule

Status

Use End Item Substitution

<cleared>

Use Alternate Resources

<selected>

Use Substitute Components

<selected>

Use Alternate BOM/Routing

<selected>

Use Alternate Sources

<selected>

Enable or disable decision rules.


You can enable and disable the decision rules for constrained plans. These decision
rules are used to derive the constrained plan, while honoring your preferences. If
any of the rules are disabled, then the planning engine will not have the ability to
look for supply pertaining to these rules.
The meanings of the decision rules are shown in the following table:
Decision Rule

Status

Meaning

Use alternate sources

<selected>

Use primary sources as far


as possible and use alternate
sources only if necessary.

Supply Chain Plan Business Topics 12-41

7.

Decision Rule

Status

Meaning

Use alternate sources

<cleared>

Use primary sources only.


Alternate sources (sources of
rank 2 or higher) will not be
used as a source of supply.

Use alternate BOM/routings

<selected>

Use primary routing as far


as possible and use alternate
only if necessary.

Use alternate BOM/routings

<cleared>

Use only primary


BOM/Routing

Use alternate resources

<selected>

Use primary resource as far


as possible and use alternate
resource only if necessary.

Use alternate resources

<cleared>

Use only primary resources

Use end item substitutions

<selected>

Use primary item and end


item substitute, when
enabled, prior to creating
new planned orders.

Use end item substitutions

<cleared>

Use only the demanded


item. Do not use the end
item substitute.

Use substitute components

<selected>

Use primary items as far as


possible and use substitute
component only if
necessary.

Use substitute components

<cleared>

Use primary
items/components only.

If you want the planning engine to use more alternate resources, routings, and
sources from the user-defined decision rules, set profile option MSO: Resource
Adjustment Factor For Improved Offloading to Alternates. Use a number between
and including 0 and 1.
The factor adds a resource constraint which reduces resource availability; for
example, if you enter 0.8, the planning engine reduces the resource availabilities by
20%. The planning engine offloads more work to alternate supply methods.

12-42 Oracle Advanced Supply Chain Planning Implementation and User's Guide

This factor affects how the planning engine decides to select alternates. It does not
affect the final scheduling and resource loading process.
Features

The major features include:

Data setup for decision rules

Site level profile option, MSO: Enable Decision Rules

Constrained plans based on user-enabled decision rules

Support for current APS engine's logic and behavior for constrained plans.

Profile OptionMSO: Enable Decision Rules


The site level profile option MSO: Enable Decision Rules enables or disables the
Decision Rules tab in the Plan Options window. If this profile option is set to Yes, the
Decision Rules tab is enabled and the decision rules you set using this tab are used; if it
is set to No, the Decision Rules tab is disabled and the APS engine uses the current
engine logic for planning.
The default display status of the Decision Rules tab depends on the status of the tab in
the plan's previous run. If in the previous run, this profile option was set to No, then the
Decision Rules tab displays the default status (all decision rules checked) of the
Decision Rules tab. If in the previous run, the profile option was set to Yes, then the
Decision Rules tab displays the status of the tab as it was in the last plan run.
Decision Rules Implementation for Constrained Plans
The main objective of the constrained plan is to meet demand in time. There are two
options in the constraint planning mode: Enforce Demand Due Dates and Enforce
Capacity. You can choose these in the Constraints tab of the Plan Options window.
These are used to describe the objective of the constraint plan.
You can define the various constraints (material or resources or both) using the
Constraints tab in the Plan Options window.
To invoke this option of using the decision rules for constrained plan, you set the site
profile option MSO: Enable Decision Rules to Yes. The default for this profile is No.
When this profile option is set to No, constrained plans will be based on the current
constrained planning engine.
Criteria for Selection of Alternates
It is possible to have multiple alternates for sourcing, substitute components, resources
and BOM/Routing. This section deals with the use of source data setup for selection of
alternates.
Alternate Sources:

You can define the priority of the sources in the sourcing rule. By default, the planning
engine tries to minimize the use of alternate sources. But if it necessary to use the

Supply Chain Plan Business Topics 12-43

alternate sources, then the planning engine uses the rank that you have assigned to the
source for selecting the alternates. An example of such a situation is if you would like to
use and exhaust the supply from the sources with a higher rank before you select one
with lower rank. When there is more than one source set at the same rank, planning
searches for supply in the following order
1.

Make

2.

Transfer

3.

Buy

If you have specified more than one source of supply of the same type, planning uses
the supply at its discretion. (For example you have two make sources and both are at
priority 1).
The above search assumes that you have not enforced sourcing splits. You can define
ranks for Alternate Sources using the Sourcing Rules and Bill of Distribution screens.
For additional information, see Setting Up the Supply Chain, page 6-2.
Substitute component:
You can define the priority of the substitute component. By default, planning tries to
minimize the use of substitutes. Also, the planning engine has an built-in logic that tries
to use substitutes at a lower level in your BOM than close to product completion in the
BOM. Planning will honor the priority that you have defined while searching for
supply from the various substitutes.
You can define priorities for Substitute Components in the Substitute Component
Information screen.
For additional information on this screen, please refer to the Oracle Bills of Material
User's Guide.
The diagram below indicates the planning logic for a component B with B1 as the
substitute component. As shown in the diagram, Planning will look for projected
available supply of item B (on hand and existing supplies) and then projected available
supply for item B1. After that, Planning will recommend creating a planned order for
item B using primary BOM/Routing and alternate resources. Planning will then
generate planned orders for item B1 using primary BOM/Routing and alternate
resources. If additional supply is needed, Planning will use the alternate BOM/Routing
for item B and then for item B1 before looking to source items B and B1 from an
alternate source/facility.

12-44 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Planning Logic for Substitute Component

Alternate Resources:
By default, the planning engine tries to minimize the use of alternate resources. But if it
has to use the alternates, it uses the priority you have assigned to the alternate resource
while using the capacity from this resource to build supply. If more than one resource is
specified at the same rank, then the planning search is at its discretion for constrained
plans.
You can define priorities for Alternate Resources using the Operation Alternate
Resources screen.
The rank that you specify for Replacement Group in the Operation Alternate Resources
screen is the priority of the alternate resources.
Alternate BOM/Routing:
Planning uses the combination of Bill of Material definition and the routing of a
particular item to define the process. The intersection of BOM and Routing is based on
the definition of the alternate designator. Bill of Material and Routings intersect to
create a valid process only when the alternate designator matches.
By default, the planning process tries to minimize the use of lower priority
BOM/Routing. You can specify the priority in the Routing Details form.
Note: In the Routing Details form, priorities for routings are unique, so

you cannot assign the same priority to two different routings for a
different item. However, internally you may get the same priority for
two different routings. How this happens is explained in the next
section.

Supply Chain Plan Business Topics 12-45

You can define priorities for Alternate BOM/Routing using the Routing Details screen.
Default BOM/Routing Priority
If you do not specify any priority for the BOM/Routing in the Routing Details form, the
following rule will apply for calculating the default priority:

If the alternate designator is NULL, then default priority will be internally assumed
to be 1

If you specify an alternate designator for the BOM/Routing, then the default
priority will be internally assumed to be 2

User-Specified BOM/Routing Priority


You have the ability to specify any priority to a particular BOM/Routing. Planning uses
the priority to load the particular BOM/Routing for supply derivation. The ability to
specify any priority to any BOM/Routing gives you the flexibility to assign a higher
priority to an alternate BOM/Routing.
For example, you can designate a BOM/Routing whose alternate designator is NULL to
2 and specify a priority of 1 to BOM/Routing that has a valid alternate designator of
ALT_ROUTE_2. Planning will honor the priority and suggest BOM/Routing as defined
by alternate designator ALT_ROUTE_2 before using the BOM/Routing with the
alternate designator as Null.
Note: When there is more than one alternate of the same rank, then planning will use
the supply at its discretion. For example for a given item A:

BOM/Routing1: alternate designator = NULL, priority = 1

BOM/Routing2: alternate designator = ALT_ROUTE_2, priority = 1

BOM/Routing3: alternate designator = ALT_ROUTE_3, priority = 2

In this case, the planning engine will try to use either Routing1 or Routing2 first. Then,
if necessary, it will try to use Routing2 or Routing1. Then, if necessary, it will move on
to Routing3.
Note: For information on End-Item Substitutions, please refer to

End-Item-Level Substitution, page 12-1.


Examples of How Alternate Decision Rules are Used
This section contains three scenarios that describe how alternate decision rules are used.
The following tables provide background information for the three scenarios.
Day 0 Demand Information

12-46 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Product

Demand

Due Date

Capacity

60 units

100 units/day

120 units

100 units/day

80 units

100 units/day

Bill of Material for Item A


Component
(Make/Buy)

Op sequence

Quantity

Substitute

B (Make)

10

D (Make)

C (Buy)

20

E (Make)

OP Sequence

Operation

Resource

Alternate

10

Milling

M10

M20

20

Grinding

G10

G20

Routing for Item A

Capacity information:
Resource

Capacity

M10

60 units/day

M20

60 units/day

G10

100 units/day

G20

100 units/day

Project available on Day 2:

Supply Chain Plan Business Topics 12-47

Type

Units

Item A

Component B

90

Component C

200

Sub. Component D

30

Sub. Component E

100

Sourcing rule for Item A:


Rule

Org

Priority

Capacity

Make at org M

100

1 (Primary)

100/day

Source from org


S

100

2 (Alternate)

60/day
(lead-time 1 day)

Suppliers and capacity:


Supplier

Item

Capacity

Priority

Sourcing %

Test 1

50

1 (Primary)

50

Test 2

100

2 (Primary)

50

Scenario I:

The default ranking is shown in the following table:


Rank

Objective

Use end item substitutions

Use alternate resources

Use substitute components

12-48 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Rank

Objective

Use alternate BOM/Routing

Use alternate sources

The planning engine plans for the 120 units of Item A on Day 2 by combining the
following two actions:
1.

Use alternate resource (M2/G10) along with primary (M10/G10)

2.

Use component substitutions for B (B 90 + D 30) and C (C 200 + E 40)

If the demand on Day 2 is only 90, then the solution is achieved by selecting only
alternate resources (alternate resource (M20/G10) along with primary (M10/G10).
Scenario II:

The decision rule Use Substitute Components is unchecked. This makes the default
ranking:
Rank

Objective

Use end item substitutions

Use alternate resources

Use alternate BOM/Routing

Use alternate sources

The planning engine plans for 120 units of Item A on Day 2 by combining the following
two actions:
1.

Use alternate resource (M20/G10) along with primary (M10/G10) to make 90

2.

Source 30 of Item A from Org S.

The planning engine completely ignored the opportunity of available supply from the
component substitutes.
Scenario III:

The information in the following table helps to illustrate the role of Enforce sourcing
splits and Enforce capacity constraints. The net demand for Item C is 200

Supply Chain Plan Business Topics 12-49

Supplier

Capacity

Enforce
Demand Due
Dates and
Enforce
Sourcing Splits
on

Enforce
Capacity
Constraints on
and Enforce
Sourcing Splits
off

Enforce
Capacity
Constraints on
and Enforce
Sourcing Splits
on

Test 1

50 units

Supplies 100

Supplies 50

Supplies 50

Test 2

100 units

Supplies 100

Supplies 100

Supplies 100

Assume that Supplier Test1 has a capacity of 50 units of Item C and Supplier Test2 has a
capacity of 100 units of Item C. Also, assume the net demand for item C is 200 units. If
we enforce sourcing splits, then Test1 would have to supply 100 units and Test2 would
also have to supply 100 units. (Assuming Enforce Demand Due Dates is enabled)
If Enforce Capacity Constraints is enabled, then Supplier Test1 would have to supply 50
units and Supplier Test2 would have to supply 100 units. Supply for 50 units would be
on a different day. (Assuming Enforce sourcing splits is disabled.)
If both Enforce Capacity Constraint and Enforce Sourcing Split are enabled then
Supplier Test1 would supply 50 units, Supplier Test2 would supply 100 units and the
remaining 50 units would be on a different day. Please note that the Enforce Demand
Due Dates and the Enforce Capacity Constraints takes precedence over Enforce
Sourcing Splits. The sourcing splits are valid only for rank 1 sources and are enabled by
default for a constrained plan.
Selection of Alternates for OSFM

This section contains two scenarios that describe the selection of alternates for network
routing based on:

Primary Path

Planned Percentage

(For additional information, please see'Network Routings, page 19-93). The optimize
scheduling method is not supported for constrained plans that use user-defined
decision rules. The following diagrams and the first table provides background
information for the two scenarios.
The following diagram shows the BOM for Item A where B1 is the substitute for B.

12-50 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Bill of Material

The next diagram shows network routing for Item B. The capacity at Operation 20 is 80
per day and the capacity at Operation 30 is 40 per day. The percentage split at
Operation 10 is 50% each for Operation 20 and 30.
Network Routing for Item B

The following diagram shows network routing for Item B1. The capacity at Operation
30 is 80 per day, and the capacity at Operation 40 is 40 per day. The percentage split at
Operation 10 is 25% for Operation 20, 50% for Operation 30, and 25% for Operation 40.
Network Routing for Item B1

Supply Chain Plan Business Topics 12-51

The following table shows the demand for Item A.


Demand

Date

Quantity

80

120

160

Scenario I

The following table shows how supply would be affected if the scheduling method was
Primary Path.
Item

Date

Supply

80

120

160

80

80

80

B1

40

B1

80

All the demand for Item A will be met on time. To meet the demand on Days 2 and 3,
substitute item B1 is selected. On Day 2, the demand for 120 is satisfied with a supply of
80 units of item B and 40 units of items B1, whereas on Day 3 the demand for 160 units
of item A requires 80 units of item B and 80 units of item B1, all using only the Primary
operation sequences.
Note that there is no supply available from the alternate path when the planning
method is based on the primary path.
Scenario II

The following table shows how supply would be affected if the scheduling method was
Planned Percentage.

12-52 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Item

Date

Supply

Alternate

40

10-20

40

10-30

40

10-20

40

10-30

B1

10

10-20

B1

20

10-30

B1

20

10-40

All the demand for item A is met on time, but since the network scheduling method is
based on Planned Percentage, both the Primary and the Alternate nodes are used to
meet the demand in time. For example, item B is produced on both nodes 10-20 and
10-30 by placing a demand of 40 units per each node.
Note that the maximum capacity is constrained by the most-capacity-constraining node
of the network routing.

Simulations and User-Defined Decision Rules


When simulating constrained ASCP plans, do not toggle the site level profile option
MSO: Enable Decision Rules. Switching the profile option values and running online
plans may lead to erroneous results.
When simulating the changes in demand priorities, keep the priorities contiguous. For
example, if the original demand priority for Demand1, Demand2 and Demand3 for a
demanded item were 1, 2, and 3 respectively, you can change the demand priority for
Demand1, Demand2 and Demand3 to 2, 1, and 3 but not 2, 1, and 18.
For further details on plan simulations, please refer to Simulations, page 7-1.

User-Defined Alternate Decision Rules for Optimized Plans


This feature allows you to automatically select alternate routings, resources, bills of
material, items, and sources. Optimized plans provide the most cost-effective planning
solution.
It does this by providing decision rules giving you the ability to do the following:

Intelligently select alternatives with the minimum data input prerequisites possible.

Supply Chain Plan Business Topics 12-53

You can run a supply chain plan that automatically selects alternate routings, BOM,
resources, suppliers, internal sources, end-items and components with the
minimum amount of input.

Enforce a specified sequence of decision-making actions (which may mimic a


planner's problem resolution thought process.) The sequence in which the planning
engine looks for the most cost-effective supply using standard Oracle Application
functions is transparent to the user. (For example you may specify substitutes for a
given component but not alternate sources.). You can specify a global decision rule
when more than one supply source can satisfy the demand. (For example if you
have specified both substitutes and alternate sources, ASCP will select the most
optimal solution. In case of multiple cost-effective solutions, ASCP will use the
decision rule sequence to arrive at the solution.)

Restrict planning to a universe of authorized decision-making actions (for example,


permit exploration of alternate routings and substitute items but not of sourcing or
permit substitute components but do not permit end item substitution, even though
rules are specified for the given items at the source level.)
Note: The site level profile option MSO: Enable Decision Rules has

no bearing on an optimized plan. The Decision Rules tab in the


Plan Options window is always available for an optimized plan.

User Procedures
The following steps and diagram outline the procedures used to select alternates for an
optimized plan. The steps provide a more in-depth explanation for the procedures
shown in the diagrams.
To select alternates using a constrained plan
1.

Define cost and penalty factors at various levels to model required behavior.

2.

Perform data setups.

3.

Define or open Plan Options window.

4.

Set up your plan parameters using all the appropriate tabs.

5.

Choose the Constraints tab and select the Constrained Plan checkbox.

6.

Choose the Optimization tab and select the Optimize checkbox.

7.

Set up the required parameters for plan objectives and penalty factors.

8.

If you want to make changes to the default decision rule, choose the Decision Rules
tab. If not, skip to step 10.

12-54 Oracle Advanced Supply Chain Planning Implementation and User's Guide

9.

Enable or disable decision rules.


You can enable and disable the decision rules. These decision rules are used to
derive the optimized plan, while honoring your preferences. If any of the rules are
disabled, then the planning engine will not look for supply pertaining to these
rules.
The meanings of the decision rules are shown in the following table:
Decision Rule

Status

Meaning

Use alternate sources

<selected>

Use primary sources as far


as possible and use alternate
sources only if necessary.

Use alternate sources

<cleared>

Use primary sources only


and alternate sources
(sources of rank 2 or higher)
will not be used as a source
of supply.

Use alternate BOM/routings

<selected>

Use primary routing as far


as possible and use alternate
only if necessary.

Use alternate BOM/routings

<cleared>

Use only primary


BOM/Routing

Use alternate resources

<selected>

Use primary resource as far


as possible and use alternate
resource only if necessary.

Use alternate resources

<cleared>

Use only primary resources

Use end item substitutions

<selected>

Use primary item and end


item substitute, when
enabled, prior to creating
new planned orders.

Use end item substitutions

<cleared>

Use only the demanded


item. Do not use the end
item substitute.

Supply Chain Plan Business Topics 12-55

Decision Rule

Status

Meaning

Use substitute components

<selected>

Use primary items as far as


possible and use substitute
component only if
necessary.

Use substitute components

<cleared>

Use primary
items/components only.

10. If you want the planning engine to use more alternate resources, routings, and

sources from the user-defined decision rules, set profile option MSO: Resource
Adjustment Factor For Improved Offloading to Alternates. Use a number between
and including 0 and 1.
The factor adds a resource constraint which reduces resource availability; for
example, if you enter 0.8, the planning engine reduces the resource availabilities by
20%. The planning engine offloads more work to alternate supply methods.
This factor affects how the planning engine decides to select alternates. It does not
affect the final scheduling and resource loading process.
Features

The major features include:

Setup for the weighted objectives for optimization

Data setup for decision rules

Optimization based on user-defined weights for the objectives and user-enabled


decision rules

Define Plan Objectives


You can prioritize the plan objectives as weights. The list of plan objectives is provided
in the following table. You can define and set the weight for the objectives for each
optimized plan.
Objective

Weight

Maximize inventory turns

0 to 1

Maximize plan profit

0 to 1

Maximize On-time delivery

0 to 1

12-56 Oracle Advanced Supply Chain Planning Implementation and User's Guide

For additional information, please refer to 'Optimization, page 8-1.


Optimization Based on User-Defined Priority for Decision Rules
You have the ability to disable any decision rules for a particular plan prior to
launching the plan.
The base data setup like items, bill of materials and sourcing rules are used to
recommend the most optimized plan based on the objectives you have specified.
User-defined decision rules and the priority of the decision rules will be honored for tie
breaking amongst various cost-effective solution possibilities. For example, ASCP may
suggest the use of alternate resource instead of the primary resource, if alternate
resource is more cost effective than the primary resource. This is shown in the following
example:
First, use the examples in the section 'Examples of How Alternate Decision Rules are
Used, page 12-46 section starting and then also assume that the cost of making item A in
Org M is $100 and the cost of buying from Supplier S is only $60. The demand for 120
units on day 2 would be satisfied by procuring 60 units from Supplier 1 and then 60
more from making 60 units of item A using resources M10 and G10 and using 60 units
of item B and 120 units of item C.
The constrained plan would recommend the use of a higher ranked source (Org M)
before using a lower ranked source (Supplier S); however, the optimized plan would
recommend using the most cost-effective source.
However, if both making at Org M and buying from Supplier S were $100, the
optimized plan would recommend the use of Org M because it is a higher ranked
source.

Planning Search Logic


This section describes the planning search logic for user-defined alternate decision rules
for both optimized and constrained plans. The planning logic uses a series of steps
depending on the constraints used for the plan. The planning search logic is illustrated
below using the supply chain for assembly item A with end-item substitute item A1.
Item A is made of B and C with B1 and C1 as the substitute components. B and C in
turn need items D and E respectively. To simplify the search we will not expand the
substitute component B1 and C1 and also assume the same BOM and routing for All
items across Manufacturing 11 and Manufacturing 21. In addition, we have made the
following two assumptions:

There is high demand placed on the distribution center

For optimized plans, cost effectiveness at each node across the given supply-chain
is the same

Supply Chain Plan Business Topics 12-57

Supply Chain for Item A

The planning engine searches on-hand quantity and schedules receipts (item A and end
item substitute A1) across each tier before creating new planned orders for the
demanded item. (Please refer to End Item Substitution chapter). To look for on-hand
quantity and scheduled receipts of the demanded item and the end-item substitute,
ASCP uses the search logic as specified below.
1.

Distribution center for item A

2.

Distribution center for item A1

12-58 Oracle Advanced Supply Chain Planning Implementation and User's Guide

3.

Warehouse 1 for item A

4.

Warehouse 1 for item A1

5.

Manufacturing 11 for item A

6.

Manufacturing 11 for item A1

7.

Manufacturing 21 for item A

8.

Manufacturing 21 for item A1

The following diagram illustrates the tier-by-tier search logic for on-hand quantity and
scheduled receipts for end items.

Supply Chain Plan Business Topics 12-59

Figure title

If there is no on-hand/scheduled receipts for either A and A1 or on-hand quantity is not


adequate to satisfy demand, then ASCP will create the planned orders to satisfy net
demand for A, B, C, D and E in the following method:
When creating planned orders for A:
1.

Transfer A from Warehouse 1 to Distribution Center

2.

Make A at Manufacturing 11 using primary resource and primary BOM/Routing

12-60 Oracle Advanced Supply Chain Planning Implementation and User's Guide

and Primary components B (Refer to Planning for B at Manufacturing 11, page 1261), C (Refer to Planning for C at Manufacturing 11, page 12-62), D (Refer to
Planning for D at Manufacturing 11, page 12-63), and E (Refer to Planning for E at
Manufacturing 11, page 12-63)
3.

Make A at Manufacturing 11 additionally using alternate resource

4.

Make A at Manufacturing 11 additionally using substitute components (B1, C1 if


needed)

5.

Make A at Manufacturing 11 using Alternate routings/BOM

6.

Make A at Manufacturing 21 using primary resource and primary BOM/Routing


and Primary components (B (Refer to Planning for B at Manufacturing 21, page 1262), C (Refer to 'Planning for C at Manufacturing 21, page 12-63), D (Refer to
Planning for D at Manufacturing 21, page 12-63), E (Refer to Planning for E at
Manufacturing 21, page 12-64)

7.

Make A at Manufacturing 21 using alternate resource

8.

Make A at Manufacturing 21 using substitute components (B1, C1)

9.

Make A at Manufacturing 21 using Alternate routings/BOM

Planning for B at Manufacturing 11


1.

Use on-hand/scheduled receipts for B in Manufacturing 11

2.

Use on-hand/scheduled receipts for B1 in Manufacturing 11

3.

Make B at Manufacturing 11 using primary Resources, BOM/Routing and


component D (Refer to Planning for D at Manufacturing 11, page 12-63)

4.

Make B at Manufacturing 11 using alternate resources

5.

Make B1 at Manufacturing 11 using primary Resources, BOM/Routing and


components

6.

Make B1 at Manufacturing 11 using alternate resources

7.

Make B at Manufacturing 11 using alternate BOM/Routing

8.

Make B1 at Manufacturing 11 using substitute components

9.

Make B1 at Manufacturing 11 using alternate BOM/Routing

Supply Chain Plan Business Topics 12-61

Planning for B at Manufacturing 21


1.

Use on-hand for B in Manufacturing 21

2.

Use on-hand for B1 in Manufacturing 21

3.

Make B at Manufacturing 21 using primary Resources, BOM/Routing and


component D (Refer to Planning for D at Manufacturing 21, page 12-63)

4.

Make B at Manufacturing 21 using alternate resources

5.

Make B1 at Manufacturing 21 using primary Resources, BOM/Routing and


components

6.

Make B1 at Manufacturing 21 using alternate resources

7.

Make B at Manufacturing 21 using alternate BOM/Routing

8.

Make B1 at Manufacturing 21 using substitute components

9.

Make B1 at Manufacturing 21 using alternate BOM/Routing

Planning for C at Manufacturing 11


1.

Transfer from Manufacturing 21

2.

Use on-hand for C in Manufacturing 11

3.

Use on-hand for C1 in Manufacturing 11

4.

Make C at Manufacturing 11 using primary Resources BOM/Routing and


component E (Refer to 'Planning for E at Manufacturing 11, page 12-63)

5.

Make C at Manufacturing 11 using alternate resources

6.

Make C1 at Manufacturing 11 using primary Resources BOM/Routing and


components (E)

7.

Make C1 at Manufacturing 11 using alternate resources

8.

Make C at Manufacturing 11 using alternate BOM/Routing

9.

Make C1 at Manufacturing 11 substitute component

10. Make C1 at Manufacturing 11 using alternate BOM/Routing

12-62 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Planning for C at Manufacturing 21


1.

Use on-hand for C in Manufacturing 21

2.

Use on-hand for C1 in Manufacturing 21

3.

Make C at Manufacturing 21 using primary Resources BOM/Routing and


component E (Refer to 'Planning for E at Manufacturing 21, page 12-64)

4.

Make C at Manufacturing 21 using alternate resources

5.

Make C1 at Manufacturing 21 using primary Resources BOM/Routing and


components (E)

6.

Make C1 at Manufacturing 21 using alternate resources

7.

Make C at Manufacturing 21 using alternate BOM/Routing

8.

Make C1 at Manufacturing 21 substitute component

9.

Make C1 at Manufacturing 21 using alternate BOM/Routing

Planning for D at Manufacturing 11


1.

Use on-hand/scheduled receipts of D at Manufacturing 11

2.

Buy D from supplier 1

3.

Look for alternate source of supply

Planning for D at Manufacturing 21


1.

Use on-hand/scheduled receipts of D at Manufacturing 21

2.

Buy D from supplier 1

3.

Look for alternate source of supply

Planning for E at Manufacturing 11


1.

Use on-hand/scheduled receipts of E at Manufacturing 11

2.

Buy E from supplier 2

3.

Look for alternate source of supply (none defined)

Supply Chain Plan Business Topics 12-63

Planning for E at Manufacturing 21


1.

Use on-hand/scheduled receipts of E at Manufacturing 21

2.

Buy E from supplier 2

3.

Look for alternate source of supply (none defined)

Lead-times and User-Defined Decision Rules


When running a constrained plan with the site level profile option MSO: Enable
Decision Rules set to Yes, ASCP uses the following:

Item lead-times that are defined as item attributes

In-transit lead-times defined between organizations

Resource availability and usages as defined by the resources and the assembly's
routing

The lead-time item attribute is composed of preprocessing, processing, postprocessing,


fixed, and variable lead-times.
The following shows how total processing lead-time and cumulative lead-times for
make and buy items are calculated for user-define decision rules:
Make Item
Total processing lead-time = ((1 + Queue time factor) * Processing lead-time) --then
rounded-where Queue time factor is the site level profile option value for MSO: Queue Time
Factor.
If routing for the make item is not defined, Cumulative lead-time = Fixed lead-time +
(Scheduled quantity * Variable lead-time).
Buy Item
For a buy item, the processing lead time is based on the most specific definition. If there
is a processing lead time assigned to the item supplier relationship, then ASCP uses that
as the processing lead time. If not, it will use the item attribute for the processing lead
time.
Total processing lead time = Preprocessing lead-time + Postprocessing lead time +
Processing lead time.
Cumulative lead time = Preprocessing + Fixed lead time + (Scheduled quantity *
Variable lead time) + Postprocessing lead times.
If the fixed and variable lead times are not set, fixed lead time assumes the value of the
processing lead time defined at the item attribute.

12-64 Oracle Advanced Supply Chain Planning Implementation and User's Guide

In transit lead times are used for all transfers between the sourcing and destination
organizations.
For the planning engine to follow the predefined sequence of selecting alternates, the
derived value of the total processing lead time and the cumulative lead times should be
the same. Any discrepancies between the total value of the two lead times may result in
ASCP not following the predefined sequence of selecting alternates.

Pegging and User-Defined Decision Rules


Looking at pegging may not be the method you should use to determine the sequence
of selection of alternates. This is because the sequence of selection of alternates is more
apparent when looking at total demand and total supply across the time bucket where
there is a constraint.
For example, suppose there are two demands, D1 (150 units) and D2 (50 units) on day 1
and day 2 for item B, and the only way to satisfy this demand is by making 100 units
with primary resource/routing/BOM and 50 units using substitute component B1 and 50
units of B with alternate BOM/routing. Then, day 1 demand will peg to 100 units of item
B using primary resource/routing/BOM and 50 units of item B using alternate
BOM/routing. Day 2 demand will peg to 50 units of substitute component B1.
If you look at just the pegging for D1, 50 units of the substitute component is not used.
Instead, 50 units of the alternate BOM/routing is pegged to D1. Therefore, it looks as if
ASCP has broken the user-defined sequence. But, if the demand was for only 150 units,
then the supply would be 100 units of item B and 150 units of substitute component B1,
which follows the user-defined sequence.

Exception Messages
Once the planning engine runs, you may find several instances where the engine has
recommended alternates. When this happens, an exception message is generated.
Typical flow may consist of analyzing exceptions generated by the plan, drilling into
the details of exceptions, analyzing supply demand records using Supply/Demand
window, vertical plan and pegging. Users may access the horizontal plan to get a
detailed understanding of the demands placed on the alternates, supplies received as a
part of the user-defined decision rule, and analyze possibilities of improving the
solution based on their knowledge.
Exception Display
When the system suggests the use of alternates, it also generates required exception
messages referencing the type of alternates used. These exceptions are summarized in
the Substitutes and Alternates Used exception group.

Organization Security
This feature restricts plan information access to authorized individuals. Oracle ASCP

Supply Chain Plan Business Topics 12-65

allow users to associate job responsibilities to organizations for security purposes. This
ensures that you see/change planning data in an organization only if you have a job
responsibility associated with the organization.
Examples:

User 1 is restricted to organization M2

User 2 has global authorization to access all organizations including organizations


M1 and M2.

User 2 creates a plan for organizations M1 and M2 (owning organization is M1).


User 1 can access this plan and view and execute only the portion of this plan
related to organization M2.

User Procedure Flow


The following diagram illustrates the procedure flow for assigning users and job
responsibilities to organizations:

To assign users and job responsibilities to organizations


1.

Define custom responsibility in the Planning Server. To do this, sign in using the
System Administrator responsibility. From the Navigator, select Security >
Responsibility > Define. Fill in the appropriate fields with the appropriate
information.

2.

Define users and assign responsibilities. To do this, from the Navigator, select
Security > User > Define. Fill in the appropriate fields.

3.

Sign on using the Advanced Planning Administrator responsibility.


Note: Only users with APS Administration responsibility can

12-66 Oracle Advanced Supply Chain Planning Implementation and User's Guide

access and view Organization Security.

4.

From the Navigator, select Admin > Organization Security.


The Assign Organizations to Responsibilities page appears.

5.

In the Responsibility field, select the responsibility that you want to associate to
organizations. The list of values for the Responsibility field includes all
responsibilities defined in the Responsibilities form in the Planning Server. (limited
to Oracle ASCP responsibilities).

6.

From the Available Organizations column, select and move any organization to the
Assigned Organizations column using the Move button. You can use the Move All
button to select all organizations for the specified responsibility. You can use the
Remove button to remove any selected organization from the Assigned
Organizations column. You can also use the Remove All button to remove all
selected organizations.

7.

Select the Save button.

Organization Validation
Oracle ASCP restricts users to their authorized inventory organizations. The
Organizations Find form displays only the authorized organizations when users
attempt to open a form in Oracle ASCP for the first time:
Note: You are also restricted to the authorized organizations when you select the
Change Instance/Organization menu item.

Supply Chain Plan Names Form


For the selected instance/organization, you can view and create plan names in the
Supply Chain Plan Names form. The system restricts accessing and viewing plans to
authorized users of the owning organization.

Plan Options Form


You can select organizations for planning in the Org field. The list of values for this field
is restricted to authorized organizations which can be accessed by user. This implies
that the Plan Organizations Find form list of values is restricted to organizations
associated to user.
Note: In general, the Plan Options form can be viewed and updated

only if user has access to the owning organization of the plan.

Supply Chain Plan Business Topics 12-67

Example
Plan1 has been created in M1 (owning organization) for planning organizations M1 and
M2. This means the Plan Names form in M1 includes Plan1, but the Plan Names form in
M2 does not include Plan1.
The Organization Security behavior for Plan Names, Plan Options, and the Planner
Workbench is summarized for different user authorizations in the following tables.
User

Authorized To...

Plan Names

Plan Options

Workbench

User 1

M2

User 1 cannot
view and access
Plan1 in the Plan
Names form

User1 cannot
access Plan
Options via the
Plan Options
menu entry in
the Navigator.

User1 can view


Plan1 in the left
pane of the
Planner
Workbench, but
restricted to
Organization
M2. However,
User1 can view
all planned
Organizations
(M1 and M2) in
the Organization
tab of the Plan
Options form via
the Plan menu
entry from the
tool bar in the
Planner
Workbench.

User2

M1 and M2

User2 can view


and access Plan1
in the Plan
Names form
from
organization M1.
User2 can copy
and launch
Plan1.

User2 can access


Plan Options via
the Plan Options
menu entry in
the Navigator
window.

User2 can view


Plan1 in the left
pane of the
Planner
Workbench with
both
organizations
M1 and M2
displayed.

12-68 Oracle Advanced Supply Chain Planning Implementation and User's Guide

User

Authorized To...

Plan Names

Plan Options

Workbench

User3

M1

User3 can view


and access Plan1
in the Plan
Names form
from
organization M1.
User3 can copy
and launch
Plan1.

User3 can view


and access Plan1
in the Plan
Options form.

User3 can view


Plan1 in the left
pane of the
Planner
Workbench with
both
organizations
M1 and M2
displayed.

User3 can delete


planned
organization M2
but cannot add
organization M2.
User3 can only
add organization
M1 to the Plan
Options form.

Key Performance Indicators


Oracle ASCP is integrated with the Oracle Business Intelligence System (BIS)
performance management system. BIS lets you set the organizational objectives. These
objectives, known as Performance Measures in BIS, are referred to as Key Performance
Indicators (KPIs) in Oracle ASCP.
KPIs are used to drive continuous improvement in your enterprise. You can set
performance targets and exception tolerances by business units or by period and
automatically notify the appropriate people when exceptions arise. For information on
setting targets, see Oracle Business Intelligence System Implementation Guide.
You can also compare the KPIs for multiple plan simulations using the Planner
Workbench.
Oracle Advanced Supply Chain Planning displays these key performance indicators:

Inventory turns

Margin percentage

Planned utilization

On-time delivery

Margin

Inventory value: This key performance indicator is available only for inventory
optimization plans.

Supply Chain Plan Business Topics 12-69

Utilization by Weight/Volume: This key performance indicator is available only for


distribution plans.

Cost breakdown

Service level

Following are descriptions of various KPIs.


Key performance indicators at the plan and organization levels do not display properly
until you have run the Plan Partitions concurrent request for the plan.
Key performance indicator displays for weeks and periods group their information for
uniformity across organizations in the supply chain plan. They group according to the
calendar in profile option MSC: Calendar Reference for Bucketing. If this profile option
has no value, then they group according to the manufacturing calendar of the plan
owning organization

Inventory Turns
Inventory turns for a given plan between time periods t1 and t2are calculated as follows:

Annual inventory turns = {Value of MDS demand in period [t1,t2] / Value of average
inventory in period [t1,t2]} * 365 / (t2- t1)
Value of average inventory in period [t1, t2] = (Inventory at t1 + Inventory at t2)/2
where t1 and t1 are in days
Inventory at time t2 = Inventory at time t1 + Purchase orders during period [t1,t2] +
Purchase requisitions during period [t1,t2] + Planned orders during period [t1,t2] +
Discrete jobs during period [t1,t2] + Repetitive schedules during period [t1,t2] +
Master schedule demand during period [t1,t2]
Note: These calculations use standard costs of items. Standard cost

systems use a single value to cost all material and resource


transactions in inventory and work in process systems.

Margin Percentage
Margin percentage is the net difference between planned revenues and planned
production costs.
The calculation for margin percentage objective is

Margin percentage = (Plan revenue) - (Plan cost)


Plan revenue = {(Sales order line price) * (Sales order quantity)} + {(Item list price)*
Iitem discount) * (Forecast quantity)

12-70 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Plan revenue is calculated and summed up for all items with independent demand in
all time buckets.

Plan cost = Item cost + Transportation cost + Inventory carrying cost

Plan cost is calculated and summed up for all items, resources, and ship methods in all
time buckets.

Item cost = (Resource cost * Resource quantity used) + (Buy item cost * Buy item
quantity) + (Process cost * Quantity using process)
Transportation cost = (Transfer quantity * Item weight * Shipping cost per unit
weight) + (Buy quantity * Item weight * Shipping cost per unit weight)
Inventory carrying cost = Average inventory per bucket * Carrying cost percent *
Item cost

Margin percentage is the most aggregate of objectives in the sense that it combines
multiple costs.

Planned utilization
Planned utilization for a resource or supplier for a planning time bucket is calculated as
follows:
Planned utilization = (Hours of capacity actually used / Available hours of capacity) *
100
Note: For production lines and supplier capacities, substitute units for

hours.

Aggregate level utilizations for all hierarchy levels are based on average utilization. For
example, Planned utilization for a resource is calculated as follows:
Resource Planned utilization = Sum of [Planned utilization for all Planning time
buckets] / Number of Planning time buckets
Plan level Planned utilization does not include supplier utilization.

On-Time Delivery
Customer service level or delivery performance are calculated as follows:
((Total number of orders - Number of late orders) * 100) / Total number of orders

Margin
Margin is calculated as follows:

Top assembly margin = (Total shipment units * Standard price) - (Total shipment

Supply Chain Plan Business Topics 12-71

units * Standard cost)


Aggregate level margin = Sum of margin of top assemblies
You can drill down to plan/org level KPI (revenue vs. cost vs. profit) or to KPI trend. No
target is available for Margin KPI.
Margin KPI does not consider discounts.

Cost Breakdown
Cost breakdown KPI is composed of these costs:

Production cost

Inventory carrying cost

Penalty cost

Purchasing cost

Production cost is calculated based on the required resource time and its corresponding
cost. Product cost is calculated as follows:

Production cost = Sum of (Resource time needed * Resource cost) for all resources in
the organization.

Inventory carrying cost is calculated based on average inventory level in each time
bucket. Inventory carrying is calculated as follows:

Inventory carrying cost (period i) = Average inventory of period i * Carrying cost


percent

Penalty cost is calculated as follows:

Penalty cost = Demand lateness cost * (Demand satisfied date - Requirement date) *
Demand quantity * Item list price

Standard item cost is used in the penalty cost equation in the absence of item list price.
Purchasing cost is calculated based on the standard item cost and the supply quantity.

Purchasing cost = Sum of [Item list price * Supply quantity] for all items

Standard item cost is used in the purchasing cost equation in the absence of item list
price.
You can drill down to plan/org KPI or to KPI trend. No target is available for the Cost
Breakdown KPI.

12-72 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Service Level
Aggregate service level is calculated for constrained and optimized plans. The
calculation process groups all independent demands (except safety stock) by item and
then by demand due date into BIS periods. It calculates service level for each item in
each BIS period and then rolls the service level up to:

The item

All items in an organization

All organizations in a plan

The calculation is (Demand quantity satisfied by due date / Demand quantity) * 100.
This table shows a calculation for item A independent demands for each BIS period and
the rollup to item A.
Item

BIS period

Demand Due
Date

Demand
Quantity

Demand
Quantity
Satisfied by
Demand Due
Date

Service
Level

95% [(100 +
90 + 100 +190
+ 280) / (100 +
100 + 100 +
200 + 300)] *
100 = (470 /
500) * 100

1 January - 31
January

97% [(100 +
90 + 100) /
(100 + 100 +
100)] * 100 =
(290 / 300) *
100

10 January

100

100

15 January

100

90

20 January

100

100

Supply Chain Plan Business Topics 12-73

Item

BIS period

Demand Due
Date

Demand
Quantity

Demand
Quantity
Satisfied by
Demand Due
Date

Service
Level

1 February 28 February

94% [(190 +
280) / (200 +
300)] * 100 =
(470 / 500) *
100

10 February

200

190

20 February

300

280

You can:

Display planned service level vs. target service level for plans, organizations, and
items

Drill down to a graph showing service level trend

If there is no demand, the service level is 100%; service level 0% would raise an
unnecessary exception.
In an unconstrained plan, the service level is always 100%.

Inventory Value
A graphical representation of the least risk inventory values at the intersection of the
levels in the hierarchies that you have selected for inventory planning (e.g., item or
product family and organization by month) are displayed in a time-phased view.
This key performance indicator is available only for inventory optimization plans.
Note: For more information on using KPIs, refer to Planner Workbench,

page 18-1.

KPI Setup
Currently, setting up targets for the following KPIs or performance measures are set up
within the BIS application. You can access the BIS application to set the following KPIs
(now known as performance measures) at the following dimensios:

MRP gross margin % at the total organizations and total time dimensions

12-74 Oracle Advanced Supply Chain Planning Implementation and User's Guide

MRP inventory turns at the total organizations and total time dimensions

MRP on-time delivery % at the total organizations and total time dimensions

MRP planned utilization % at the total organizations and total time dimensions

To set targets for KPIs or Performance Measures


1.

From the BIS Personal Home Page, click Performance Management Framework
(Full Access).

2.

Click Performance Measures.

3.

In the Performance Measure drop down box, select the correct performance
measure (for example, MRP Gross Margin %).

4.

Click the View Target Levels button.

5.

Click BIS_EDIT_VIEW in the row that shows the correct dimensions (e.g.; Total
Organizations, Total Time).

6.

Scroll down to the access section. Make sure the Selected Responsibilities include
Performance Management Framework (Full Access) and Performance Management
Framework (Targets Access).

7.

Click the Save and View Targets button.

8.

In the Organization drop down box, select Total Organizations.

9.

Click the Find Targets button.

10. Click the Retrieve button.


11. In the Business Plan drop down box, select Standard.
12. Click the Refresh button.
13. If there is no target set and you wish to set a target, click the New Target button.
14. If there is an existing target you wish to edit, click BIS_EDIT_VIEW for the target

you wish to edit.


15. Enter the target.
16. Click the Save button.
17. Use the home button in the Performance Target Details bar and start over with the

next target.

Supply Chain Plan Business Topics 12-75

Tracking Plan Performance Using KPIs


Oracle ASCP lets you track plan performance against KPIs. For more information, see
Planner Workbench., page 18-1

Making Improvements Based on KPIs


Increasing Inventory Turns

Decrease the penalty factor for safety stock violation.

Increase weight given to the maximize inventory turns objective, decrease weight
given to other objectives by choosing Plan Options > Optimization tab.

Change sourcing rules used by the plan to reflect material sources (for example,
inventory stocks) that are controlled by the planner or the organization being
planned. For example, if a plan is run with many inventory sources specified in the
sourcing rules, inventory turns will be lower than if only a few inventory sources
are used.

Increasing Planned Utilization

Decrease penalty factor for exceeding resource capacity.

Increase weight given to the maximize resource utilization objective, decrease


weight given to other objectives.

Increase the demand that is being planned. Note that increasing demand can have
adverse impact to other KPIs (for example, On-time Delivery) if material capacity is
not sufficient to support the demand.

Increasing Margin Percentage

Decrease penalty factors considered in the margin percentage calculation.

Increase weight given to the maximize margin percentage objective, decrease


weight given to other objectives.

If material and/or resource capacity is constrained, demand will not be fulfilled by


the request date and sales will either be lost of penalty costs will be incurred for late
demand. See actions described in Increasing On-time Delivery.

Increasing On-time Delivery

On-time Delivery will suffer if material capacity and/or resource capacity are not
sufficient to meet requested delivery dates. By looking at the exceptions that occur

12-76 Oracle Advanced Supply Chain Planning Implementation and User's Guide

after a plan is run, you can determine whether material or resource capacity is the
gating factor.

To determine material and resource capacities required to meet all requested


delivery dates for demand, run the plan unconstrained by material and capacity to
determine total resource and material capacity requirements. (Choose Plan Options
> Constraints tab to specify material and resource constraints.)
If material capacity is insufficient:

Add capacity at the bottleneck supplier(s)

Specify alternate components that can be used if the primary (constrained)


component is not available

Add capacity at feeder plants supplying sub assemblies


If resource capacity is insufficient:

Add capacity at the bottleneck resource. For example, add shifts, add
outsourcing providers, add labor

Specify alternate resources that can be used


If material and resource capacities are not constrained:

Increase penalty factor for unmet demand and late demand

Increase weight given to the maximize on-time delivery objective, decrease weight
given to other objectives.

Supplier Acknowledgement for a Rescheduled Purchase Order


Your material requirement date might be different from the material availability date as
provided by the supplier. The planning engine can consider either of the dates while
generating a plan. Usually, you use the promise date in the purchase order as the date
when the supplier supplies the material. However, in absence of the promise date, the
planning engine uses the need by date as specified in the purchase order. If a supplier
always meets the need by date irrespective of the promise date, you can set the MSC:
Purchase Order Dock Date Calculation Preference profile option value to need by date.
This diagram illustrates the supplier acknowledgement cycle.

Supply Chain Plan Business Topics 12-77

To instruct the planning engine which date to use for the arrival of a purchase order
delivery (dock date):

Set the MSC: Purchase Order Dock Date Calculation Preference profile option. The
valid values for this profile option are Need by Date or Promise Date. If you set the
profile option to Promise Date, the planning engine considers the promise date
from the supplier as the material arrival date. If you set this profile option value to
Need by Date, the planning engine considers the need by date specified in the
purchase order as the date of material availability. See MSC Profile Options, page
A-73 for more information.

Run collections in the targeted refresh mode

Run the plan on the collected purchase orders to view the promise date and original
need by date in the Planner Workbench.

The following steps detail the flow of information:

If you accept the calculated dock date and release the purchase order to Oracle
Purchasing, Oracle Purchasing uses the suggested dock date as the new need by
date. Oracle Purchasing leaves the original promise date unchanged. It sends a PO
change notification to the supplier to acknowledge the rescheduled purchase order.

Using Oracle iSupplier Portal, the supplier can either accept the need by date as the
promise date or specify a different promise date. If the supplier accepts the need by
date, Oracle iSupplier Portal uses it as the promise date. If the supplier specifies a
new promise date, Oracle iSupplier Portal sends a change request notification to the
buyer.

The buyer can review and update the need by date and promise date for the
purchase order in Oracle Purchasing.

After the next plan run, you can view the suggested dock date, the original need by
date, and the new promise date in the Planner Workbench.

If the supplier provides a sales order number at the time of acknowledging the
purchase order, Oracle Collaborative Planning creates a sales order that is pegged

12-78 Oracle Advanced Supply Chain Planning Implementation and User's Guide

to the purchase order. The promise date is set as the delivery date. If the supplier
changes the promise date or the quantity, an exception is created in Oracle
Collaborative Planning.
If the purchase order is not firm or within the planning time fence, Oracle Advanced
Planning and Scheduling can recommend rescheduling of the purchase order when the
plan is run again.

Change Requests from Suppliers Resulting in Exceptions


This table displays the exception messages that Oracle Collaborative Planning generates
in specific scenarios:
Exception Message

Scenario

Late replenishment from supplier

This exception is generated when the supplier


requests a change in the need by date or splits
lines.

Early replenishment from supplier

This exception is generated when the supplier


requests a change in the need by date,
quantity or splits lines.

Short supply from supplier

This exception is generated when the supplier


requests a change in the quantity or splits
lines.

Excess replenishment from supplier

This exception is generated when the supplier


requests a change in the quantity or splits
lines.

Setting Demand to Supply Planning Automation


You can set up collaboration between Oracle Advanced Supply Chain Planning and
Oracle Demand Planning to automatically launch an unconstrained supply chain plan
based on forecast scenarios that you publish.

Demand to Supply Planning Automation Setup

Set the profile option MSD: Default DP Scenario to a valid demand plan scenario.

Set the profile option MSC: New Forecast Auto Plan to an unconstrained supply
chain plan. When the demand plan scenario mentioned in the profile option MSD:
Default DP Scenario is published, the unconstrained supply chain plan specified in
the profile option MSC: New Forecast Auto Plan starts running.

Supply Chain Plan Business Topics 12-79

The following figure illustrates the activities that are performed after the customer
uploads the forecast in Oracle Collaborative Planning.
Demand to Supply Planning Automation Cycle

After the customer uploads an order forecast using flat files or the user interface, you
can review the exceptions to address the mismatch between the forecast you generated
and the customer forecast. The Receive Forecast From Customer program automatically
runs to receive the forecast into Oracle Demand Planning. Oracle Demand Planning
Engine publishes the new demand plan scenario to Oracle Demand Planning Engine
Server. This action automatically launches the unconstrained supply chain plan
specified in the profile option.

Setting Supplier Collaboration Automation


Using Oracle Advanced Planning and Scheduling, you can collaborate with suppliers,
track exceptions arising out of supplies, issue notifications to suppliers and receive
notifications from suppliers.

Supplier Collaboration Setup


You and your suppliers need to perform the following list of tasks to enable the
collaboration between Oracle Advanced Supply Chain Planning and Oracle
Collaborative Planning:

Set the profile option MSC: SCEM Engine Launch Events to All to automatically
start Supply Chain Event Manager (SCEM) when a supplier loads an order forecast
or when you publish an order forecast from the planning server. If you set the
profile option to Publish, Supply Chain Event Manager starts only when plans are
published from Oracle Advanced Supply Chain Planning. If you set the profile
option to Load, Supply Chain Event Manager starts only when data is loaded using
flat files.

Ensure that the value of the profile option MSC: Configuration is set to APS & CP.
This enables collaboration between Oracle Advanced Supply Chain Planning and
Oracle Collaborative Planning.

12-80 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Specify the name of the plan that you want to launch automatically in the profile
option MSC: New Supply Commit Auto Plan. It is recommended that you specify a
constrained plan.

Triggering Launch of Plan

Publish an order forecast from the Planner Workbench to the supplier. This
launches Supply Chain Event Manager to compute material excess and generate
shortage exceptions.

Suppliers need to upload supply and demand information in Oracle Collaborative


Planning. This launches Supply Chain Event Manager to compute material excess
and generate shortage exceptions. Supply Chain Event Manager also generates a
notification.

Suppliers can upload or enter forecasts into Oracle Collaborative Planning. When
the supplier clicks the Send Supply Commit to customer link in the Admin tabbed
region, the Receive Supplier Capacity concurrent process runs. This process
updates the supplier capacity information on the planning server. If the profile
option MSC: New Supply Commit Auto Plan points to a valid plan, the plan is
automatically launched.

Supply Chain Plan Business Topics 12-81

13
Setting Up Distribution Planning
This chapter covers the following topics:

Overview of Setting Up Distribution Planning

Prerequisites for Distribution Planning

Defining Items as Distribution Planned

Defining Bills of Material for Kitting

Defining Demand Priority Rules

Defining Trip Limits for Ship Methods by Lane

Defining Sourcing Rules

Multiple Inventory Policies

Inventory Rebalancing

Setting Up Supply Allocation Rules

Setting Up High Volume Distribution Planning

Order Modifiers

Overview of Setting Up Distribution Planning


This section outlines the steps required to set up Distribution Planning. You begin by
setting up organizations, ship methods, shipping lanes, and calendars the same as in
other Oracle Advanced Supply Chain Planning plan types. You then define the
following:

Distribution planned items and key attributes

Safety stock, target, and maximum inventory levels

BOMs for kitting

Setting Up Distribution Planning 13-1

Demand priority rule

Trip limits for ship methods by lane

The assignment of sourcing and supply allocation rules to items

Organization and customer selection lists

Distribution plan preferences

The set up steps detailed in this section are specific for distribution plans and assume
that the user has completed all of the usual source instance set up tasks such as enabling
Oracle Bills of Material, Oracle Work in Process, Oracle Order Management, and Oracle
Purchasing.

Prerequisites for Distribution Planning


To run Distribution Planning, the following prerequisites are required:

Define organizations and inter-organization relationships.


Receiving organizations must be associated as customers of shipping organizations.

Define carriers and associate with them with ship methods.


This facilitates the release of inter-organization shipments.

Define inter-organization shipping lanes.


Shipping networks should be defined and assigned ship methods.

Define shipping, receiving, and carrier calendars.

Please see Setting Shipping, Receiving, Carrier, and Supplier Capacity Calendars, page
6-142 for more details.
These steps are the same as in other Oracle Advanced Supply Chain Planning plan
types, such as MRP, MPS, and MPP.

Defining Items as Distribution Planned


When setting up Distribution Planning, the first step you need to take is to define which
items to include in your distribution plans.

To define items as distribution planned:


1.

On the MPS/MRP item attributes tab, select the Distribution Planned check box.
Distribution Planning selects items to include in a distribution plan based on the

13-2 Oracle Advanced Supply Chain Planning Implementation and User's Guide

following plan options for planned items.


Planned Item

Description

All planned items

All Distribution Planned items are included.

Demand schedule items only

Only Distribution Planned items in the


demand schedule are included in the
distribution plan.

Supply schedule items only

Only Distribution Planned items in the


supply schedule are included in the
distribution plan.

Demand and Supply schedule items

Only Distribution Planned items in the


demand and supply schedules are included
in the distribution plan.

Demand schedule and WIP components

Distribution Planned items in the demand


schedule and WIP jobs, as defined by the
MSC: DPP Discrete Job Cutoff Window
(Days) profile option, are included in the
distribution plan.

Demand schedule items and all sales orders

Only Distribution Planned items in the


demand schedule and all sales orders are
included in the distribution plan.

Demand schedule items/WIP


components/all sales orders

Only Distribution Planned items in the


demand schedule, all sales orders and all
WIP jobs are included in the distribution
plan.

In each case, an item between two included Distribution Planned items is also
included.

Defining Bills of Material for Kitting


Oracle Bills of Material is used to define Bills of Material for kitting. Distribution
Planning plans components of kitting planned orders the same way MPS/MRP/MPP
explodes Bills of Materials and plans lower level components. Routings and resources
are not considered by distribution plans and kit assembly is constrained by component
availability.

Setting Up Distribution Planning 13-3

Lead-time
When planning a discrete job, distribution planning calculates the start and complete
times based on the item-organization fixed lead-time attribute.

Variable lead-time is not considered.

Calculation of start date, completion date and duration consider the organization
manufacturing calendar for valid work days and shifts.

All components are required at the job start time.

Example
If the supply is due for 24 units at 10:00 AM on Day 5, the fixed lead-time is 1 day, and
there is one 24 hour shift, the job start time is at 10:00 AM on Day 4.

Order Size
For discrete jobs, the size of planned orders is the value of item attribute Fixed Lot
Multiplier. If this attribute is null, no order size modifiers are applied and each discrete
job is the size of the associated demand. The item attributes Fixed Lot Multiplier,
Rounding Control and the Fixed Lead-time should be considered together during the
data setup.

Releasing Kit Jobs to Oracle WIP


Distribution Planning can release a planned order for a discrete job to Oracle WIP. If
substitute components are selected, these will be released and appear as component
requirements in the WIP job. If substitute components are not selected, the planned
order header is released. The WIP job explodes and creates the component and resource
requirements based on the BOM and routing. The planned order header includes the
completion date and the primary or alternate BOM/routing designation. If a routing
exists in the source instance, the start date of the released WIP job may be different from
the start date in distribution planning.
Since distribution planning treats Oracle Work in Process jobs as firm supplies, it does
not recommend their reschedule. For these jobs, distribution planning:

Considers component requirements

Does not show resource requirements

To control which of these jobs the distribution planning engine considers, set profile
option MSC: DPP Discrete Job Cutoff Window (Days).

13-4 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Defining Demand Priority Rules


Distribution plans consider demand type priorities and you can set priorities based on
demand class within each demand type. There are six demand types:

Sales orders

Over-consumption sales orders (the sales order represents quantities in addition to


the forecasted quantities)

Forecasts

Safety stock level demands

Target inventory level demands

Excess demand (caused by order modifiers)

With the first three demand types, you can define additional priorities by demand class.
If a sales order or forecast has an associated demand class, it gets the priority of the
demand class. However, this is only within the demand type. Priorities for safety stock,
target, and excess always default to the lowest three priorities in that order.

To define demand priority rules:


1.

From the Navigator, select Distribution Planning > Setup > Demand Priorities
The Define Priority Rules window appears.

2.

In Name and Description, enter information for the new demand priority rule.

3.

To enable the demand priority rule, click the Enabled check box. To set the demand
priority rule as a default, click the Default check box.
A rule must be completely defined before it can be enabled.

4.

Specify a demand priority by selecting a level from the Priority Specified For
drop-down list.

5.

In the Demand Type field, enter one of the following:

Sales Orders

Over-Consumption Sales Orders

Forecasts

This priority is applied to all demands of the demand type, unless the demand class
or demand type - demand class has been specified. An entry must be made in this

Setting Up Distribution Planning 13-5

field.
6.

Enter any demand class in the Demand Class field. This priority is used to rank
demands within each of the demand types. If no demand class is specified, it is set
to the lowest priority within the demand type. You can also select All Other
Demand Classes which allows you to set this priority directly. An entry must be
made in this field.

7.

Enter a numeric value in the Priority field.

8.

Click the Save button.

When the form is saved, the read-only Calculated Demand Priorities area of the form is
populated with the resulting calculated demand priorities. A row is created for each
demand type and demand class combination and one additional row is created for the
demand type and all other demands.
For demands in a distribution plan that use the above demand priority rule, any sales
order line with a specific demand class will have that priority. For example, a sales
order line with demand class RS-B will have priority 2.

Defining Trip Limits for Ship Methods by Lane


For the truckload (TL) ship methods, the concept of a trip limit is used in Distribution
Planning. The trip limit is a weight maximum, a volume maximum, or both. You must
define trip limits for TL ship methods for each shipping lane. The shipping network
must be defined in the source instance before the user can access the trip limits on the
planning servers.
You define trip limits on the Transit Times window by setting weight and volume trip
limits for in the Shipment Limit area of this window. To access the Transit Times from
the Navigator, the Transit Times form, select Setup > Transit Times.
When planning trips between organizations, distribution plans:

Select a ship method to use for inter-organization trips between each from and to
organization pair.

For the selected ship method, attempt to respect the trip maximum weight and
volume constraints or report violations.

LTL and parcel ship method should be used when a trip must be scheduled and the
trip is less than the TL ship method constraints permit based on the plan utilization
targets. It assumes that you have defined a sourcing with rank 1 ship methods as TL
and lower rank ship methods that are not TL.

Only Maximum Trip Weight and Maximum Trip Volume can be edited and only when
the Ship Method mode is TL Shipment limit fields cannot be edited for other Ship
Methods. Distribution Planning uses the following rules when deciding what to ship

13-6 Oracle Advanced Supply Chain Planning Implementation and User's Guide

and when, and how to consolidate shipments:

Safety Stock Level: Distribution Planning will always ship available supplies on
time to meet safety stock demands. Minimum Trip Capacity can be violated.

Target Level: During trip consolidation, Distribution Planning will only ship
available supplies on time to meet target inventory levels if there is a trip that the
supply can be added to without violating the trip capacity.

If no trip is available to move the supplies for target inventory levels during trip
consolidation, these supplies are not shipped even if available in the source.

If the ship method has no limits, target supplies are not shipped during the trip
consolidation window. Because of this approach, you might find a number of
supplies for target inventory levels that are shipping immediately after the end of
the trip consolidation window. You may not want to firm or release these planned
shipments. The next distribution planning run may pull these supplies in if there
are now trips that can move them efficiently.

Trip Limit Constraints


When a Shipping Method is used on a Sourcing Rule, Bill or Distribution or Inventory
Distribution Rule, the Shipping Method can be a constraint on the plan output. The
following constraints are created by Shipping Methods:

Intransit time: if the intransit lead-time is not null,, the intransit lead-time of the
selected ship method is a constraint.

If not null, Trip Size limits are based on the Maximum Trip Weight and Volume
Constraints for the Ship Method.

Distribution Planning considers the minimum and maximum weight and volume limits
for each Ship Method. You can specify new constraint plan options for the following
trip limits for the distribution plan:

Maximum Trip Utilization: This parameter is the upper limit for loading a truck.
For example, if you set this parameter to 90%, any truck is not loaded over 90 % of
the maximum weight and volume capacities. If null, 100% is used.

Minimum Trip Utilization: The planning engine generates different TL trips with
various levels of capacity utilization. Distribution Planning plans attempt to create
trips that have capacity utilization greater than the minimum TL utilization. If null,
0 is used.

Distribution Planning uses the plan option utilization targets combined with the ship
method maximum trip limits.

Maximum Trip Weight = Maximum Trip Utilization * Maximum Trip Weight

Setting Up Distribution Planning 13-7

Maximum Trip Volume = Maximum Trip Utilization * Maximum Trip Volume

Minimum Trip Weight = Minimum Trip Utilization * Maximum Trip Weight

Minimum Trip Volume = Minimum Trip Utilization * Maximum Trip Volume


Both weight and volume maximum and minimum are considered if not null. If both
the weight and volume maximum are null, then the ship method is treated as
non-TL.

Distribution Planning uses the targets and minimums as follows:

Trips are not loaded in excess of the Maximum Trip Weight or Volume.

Trips are loaded up to the Maximum Trip Weight or the Maximum Trip Volume.

Trips are loaded over the Minimum Trip Weight or Minimum Trip Volume. If the
Minimum Trip Weight or Maximum Trip Volume cannot be met, the trip is planned
for other ship methods. If the internal transfers are pegged to demands other than
target inventory level demands, an LTL or parcel ship method is used. If there are
no LTL ship methods, then a trip is planned on a TL ship method which can violate
the Minimum Trip Weight and Minimum Trip Volume. Trips may be less than the
Minimum Trip Weight and Minimum Trip Volume if the trip is a scheduled trip,
with routing or routing and contents firm.

Defining Sourcing Rules


Sourcing rules are defined the same as for MRP/MPS/MPP. Inter-organization sourcing
relationships are defined and ship methods are selected. Multiple ship methods can be
specified for the same supply source with differing percentages but the percentages are
not necessarily respected for the same supply source with different ship methods.
If the sourcing rule is global, ship method is allowed but no transit time is specified as
the shipping lane is not known.

During planning, if no ship method is specified on the global sourcing rule, the
default ship method from the shipping methods form is used.

If no ship method is marked as default on the shipping methods form, no ship


method is selected and intransit lead-time is 0.

If the sourcing rule is local, you can optionally specify a shipping method for a
particular source organization. If no shipping method is specified, the default shipping
method is used from the inter-organization relationships form. You can specify multiple
ship methods for the same source organization on the sourcing rule or bill of
distribution, giving each ship method a different rank.
You can specify multiple ship methods on the sourcing rule or bill of distribution,
giving each ship method the same rank but different percentages. The requested

13-8 Oracle Advanced Supply Chain Planning Implementation and User's Guide

inbound shipments for Rank 1 ship methods will respect the percentages by ship
method if decision rules are not used. However, the final plan output might not respect
the percentages because Distribution Planning will select the best ship method from
among the Rank 1 ship methods. This means that you can specify two ship methods
with differing costs, lead-times or maximum trip limits, and they are considered based
on trip dates and sizes.
Please see the section Ship Method Selection, page 15-2 for more details.

Multiple Inventory Policies


Distribution planning uses three values to create bands of inventory for items:

Safety stock

Target inventory level

Maximum inventory level

The inventory level varies among these values depending on the timing of economical
trips that are moving on or before the date that is needed to keep the inventory level at
the safety stock level.

Safety Stock
Distribution Planning uses the same profile options as Oracle Advanced Supply Chain
Planning safety stock process. See Safety Stock, page 6-133
Even if safety stock smoothing is turned off, distribution planning uses the safety stock
level of the last day of an allocation bucket as the safety level for the entire bucket. If the
allocation buckets are weekly or larger, this gives the output a smoothed appearance.
Even if no smoothing is selected, we display a constant safety stock level across the
entire allocation bucket, since distribution planning allocation only considers the safety
stock on the last day of an allocation bucket.
Smoothing occurs in two stages:

Smoothing within allocation buckets: Controlled by profile options MSC: Safety


Stock Change Interval and MSC: Smoothing Method

Smoothing across Allocation Buckets: Controlled by profile options MSC:


Maximum Percentage Variation in Safety Stock Values and MSC: Minimum
Percentage Variation in Safety Stock Values

The planning engine uses profile option MSC: Safety stock change interval (Days) as
follows:

Value is Null or 0: distribution planning does not smooth within an allocation


bucket

Setting Up Distribution Planning 13-9

Value > 0 (without regard to the actual value): distribution planning smoothes
within the allocation bucket

The smoothing method within an allocation bucket considers the profile option MSC:
Smoothing method to calculate safety stock within change interval:

Minimum: Set safety stock to the minimum value found within the bucket

Maximum: Set safety stock to the maximum value found within the bucket

Average: Set safety stock to the average value within the bucket (based on working
days)

Null: Use the Average method by default

The other profile options control safety stock smoothing behavior across allocation
buckets:

MSC: Maximum Percentage variation in safety stock values

MSC: Minimum Percentage variation in safety stock values

To turn smoothing off across allocation buckets, set:

MSC: Maximum Percentage variation in safety stock values = Null

MSC: Minimum Percentage variation in safety stock values = 0

Distribution planning does not distinguish between transient and non-transient safety
stock levels when creating planned orders. This concept is used in Oracle Advanced
Supply Chain Planning for pegging but does not apply to distribution planning.

Entering Target and Maximum Inventory Levels


You enter target and maximum inventory level information in these places:

Oracle Inventory Items form, MPS/MRP Planning tab: Enter Target Inventory Days
of Supply, Target Inventory Window, Maximum Inventory Days of Supply,
Maximum Inventory Window

Enter Inventory Levels form on the Distribution Planning setup menu: There are
areas Target and Maximum. For either level, you can enter either the quantity or
days of supply.

Profile Options form: If you want your maximum and target inventory levels to
default to a percentage of safety stock, on the profile options form, enter percent
values for profile options MSO: Target Inventory Level % of Safety Stock and MSO:
Maximum Inventory Level % of Safety Stock.

The defaulting hierarchy for target and maximum inventory levels, from first used to

13-10 Oracle Advanced Supply Chain Planning Implementation and User's Guide

last used, is:

Entries in the Oracle Inventory Optimization Enter Inventory levels form. If you
enter days of supply, that becomes the value in the Oracle Inventory Items form,
MPS/MRP Planning tab, fields Target Inventory Window and Maximum Inventory
Window.

Entries in the Oracle Inventory Items form, MPS/MRP Planning tab. You must enter
both Days of Supply and Window.

For target inventory level, profile option MSO: Target Inventory Level % of Safety
Stock. For maximum inventory level, profile option MSO: Maximum Inventory
Level % of Safety Stock.

For target inventory level, use safety stock inventory level. For maximum inventory
level, item-organization attribute Vendor Managed Maximum Inventory

Do not use the inventory level as a constraint

The planning engine smooths target inventory levels and maximum inventory levels in
the same was as it smooths safety stock levels.

Calculating Target and Maximum Inventory Levels


For target inventory level:

You enter Target Inventory Level Days of Supply and Target Inventory Level
Window

For each day, Target inventory level = Target inventory level days of supply *
Average daily requirements

Average daily requirements = Gross requirements for the next number of days in
Target Inventory Level Window / Target Inventory Level Window.

For maximum inventory level:

You enter Maximum Inventory Level Days of Supply and Maximum Inventory
Level Window

For each day, Maximum inventory level = Maximum inventory level days of supply
* Average daily requirements

Average daily requirements = Gross requirements for the next number of days in
Maximum Inventory Level Window / Maximum Inventory Level Window

Both inventory levels change on days where there is no demand since the planning
engine calculates them for every day.
For both inventory levels, the day count starts with the current day. If the current day is

Setting Up Distribution Planning 13-11

not a workday, it starts with the next workday.


For weekly planning buckets, the planning engine adds up the demands in the buckets
until it reaches Target Inventory Level Window or Maximum Inventory Level Window.
For both levels, if it reaches the end of the window in the middle of a bucket, it prorates
the demand in that bucket to calculate a smoother inventory level profile (that is not
influenced by the position of the demands in the bucket).
For example:

Target Inventory Level Days of Supply is 10

Target Inventory Level Window is 10

There are four weekly buckets of seven days each

Week 22 demand = 700

Week 23 demand = 350

Week 24 demand = 525

Week 25 (last week of plan) demand = 700

The target inventory level for week 22 is 600 [(700 / 7) + 350 + ((525 / 7) * 2)]. This is
the demand on the final day of week 22, the demand on all seven days of week 23,
and the demand on two days of week 24.

The target inventory level for week 23 is 775 [(350 / 7) + 525 + ((700 /7) * 2))]

The target inventory level for week 24 is 875 [(525 / 7) + 700 + ((1400 / 28) * 2)]

The target inventory level for week 25 is 70 [700 / 7]

Distribution Planning Using Multiple Inventory Policies


Distribution requirements plans consider the replenishment window as decisions are
made about when an item is to be shipped. The maximum, target, and safety stock
inventory levels give the plan the flexibility to accelerate or delay trips for the sake of
economical trip sizes. They are applied to projected inventory on hand without regard
to pegging relationships or inventory reservations.
The planning engine calculates supply and demand to the minute. While the safety
stock and target levels are only calculated on a daily basis, the planning engine tries to
keep the inventory balance always at the safety stock and target levels. For example, if a
sales order is due to ship at 11:00 am, the planning engine creates a planned order due
at 1100 am to maintain the safety stock or target inventory level after the sales order
ships.
The maximum inventory level is an enforced constraint. If demand is greater than

13-12 Oracle Advanced Supply Chain Planning Implementation and User's Guide

maximum, the planning engine plans to satisfy the maximum rather than the actual
demand.
The planning engine uses the following rules to decide what to ship, when to ship, and
how to consolidate shipments:

Safety stock level: The planning engine always recommends shipment on time to
meet safety stock levels, even if it violates minimum trip capacity.

Target level: During trip consolidation, the planning engine recommends shipment
on time to meet target inventory level only if it does not violate trip capacity. Load
consolidation uses target inventory level demands to improve overall trip
utilization both by shipping early when space on a trip is available and by delaying
shipments for target demands when there are no trips scheduled. If the ship
method has no limits, target supplies are not recommended for shipment during the
trip consolidation window. Therefore, you may find a number of shipments for
target inventory levels immediately after the end of the trip consolidation window.
If you do not firm or release these planned shipments, the next distribution planing
run may pull these supplies in if there are trips available earlier to move them.

Early shipments:

To use available ship capacity, the planning engine can recommend shipment
early using a truckload ship method for either safety stock or target inventory
levels. These supplies are sequenced last on the shipment.

The planning engine can recommend shipment early to meet any demand with
a higher priority than target level when the shipping, transit, or receiving
calendars prevent on-time shipment. It may violate maximum inventory level.

Non-truckload ship methods:

The planning engine never recommends early shipment using a


less-than-truckload ship method, except when the shipping, transit, or receiving
calendars prevent on-time shipment.

The planning engine recommends less-than-truckload ship methods only when


it predicts an organization's on-hand will drop below safety stock. It does not
recommend less-than-truckload ship methods to meet a target inventory
method as it assumes that it is not reasonable to use a more expensive method
in this case.

The planning engine uses these rules to break ties to fill an available trip:

If one supply has to ship early: If two supplies take for the same shipping capacity,
have the same inventory maximums, and are due on the same date, the supply
pegged to the higher priority demand is recommended to ship early.

Setting Up Distribution Planning 13-13

If one supply has to ship late: If two supplies take the same shipping capacity, have
the same inventory maximums, and are due on the same date, the supply pegged to
the lower priority demand is recommended to ship late.

Example 1
Safety stock levels are calculated by Oracle Inventory Optimization and the two percent
of safety stock profile option values are 300% and 200%. This table shows sample
maximum, target, and safety stock levels and projected available balance.
Ent
ity

10

11

12

13

14

15

Ma
xim
um

15

15

15

15

15

21

21

21

21

21

30

30

30

30

30

Tar
get

10

10

10

10

10

14

14

14

14

14

20

20

20

20

20

Saf
ety
sto
ck

10

10

10

10

10

Pro
ject
ed
ava
ilab
le
bal
anc
e

10

10

10

15

15

14

14

14

14

10

10

20

20

30

Pro
ject
ed
ava
ilab
le
bal
anc
e
+/Tar
get

-7

-10

-10

10

13-14 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Ent
ity

10

11

12

13

14

15

Pro
ject
ed
ava
ilab
le
bal
anc
e
+/saf
ety
sto
ck

10

10

10

10

20

If the percentage for target is 150% of safety stock, then target inventory level is 10.5
[150% * 7]. The planning engine rounds the target and maximum inventory level values
up if the item attribute enabling rounding control is selected.
If distribution planning does not have to consider optimum use of shipping capacity
and there is sufficient supply, it maintains an inventory level equal to the target level. If
there are opportunities to optimize the use of shipping capacity because of multiple
shipment in a given time period moving into a facility, the actual on hand might
fluctuate within the range of the maximum and safety stock and occasionally hitting the
target level. Order modifiers can also cause inventory level fluctuations between safety
stock and maximum. In the example:

Projected available balance is greater than target on days 4 and 5. This shows that
five units were planned to be shipped early, possibly due to order modifiers. The
levels shown in the table are for the destination organization. Early shipments can
also occur if there is a maximum inventory defined in the source organization and
the supply in the source exceeds maximum. Supplies ship early to avoid inventory
violations in the source organization as long as they do not violate maximum
inventory in the destination.

Projected available balance on day 6 is at target level

Projected available balance on days 10, 11, and 12 show that some units were
planned to be shipped late for the target inventory level but the safety stock
inventory level is not violated.

Example 2
In this more complex example, safety stocks are actually very low relative to demand.
From Example 1, there might be a demand for 100 units on Day 10. The 100 unit supply

Setting Up Distribution Planning 13-15

could never arrive even one day early using the profile options as specified. The user
would have to set the profile options maximum percentage of safety stock to a much
higher value.
In cases like this, it may be better of you select the item attributes method and set
maximums that allow more flexibility so the planning engine can recommend shipment
of supplies early.
In this example, the same safety stock levels are the same. You enter these values:

Maximum Inventory Level Days of Supply: 1

Maximum Inventory Level Window: 2

Target Inventory Level Days of Supply and Window: <null>

MSO: Target Inventory Level % of Safety Stock: 200%

The demand on day 16 is also 400 units. The effect of the Maximum Inventory Level
Days of Supply and Maximum Inventory Level Window values is that demands are
allowed to arrive at the destination one day early.
Ent
ity

10

11

12

13

14

15

De
ma
nd

70

70

80

80

100

100

100

150

100

200

200

200

200

200

400

Ma
xim
um

70

75

80

90

100

100

125

125

150

200

200

200

200

300

400

Tar
get

10

10

10

10

10

14

14

14

14

14

20

20

20

20

20

Saf
ety
sto
ck

10

10

10

10

10

13-16 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Ent
ity

10

11

12

13

14

15

Pro
ject
ed
ava
ilab
le
bal
anc
e

10

10

80

50

50

14

14

150

200

75

10

10

400

400

+/saf
ety
sto
ck

70

40

40

-7

136

186

55

-10

-10

380

380

The maximum value for day 1 is 70, the average of day 1 and day 2 demands [(70 + 70) /
2].
The maximum inventory level bears little resemblance to the safety stock level. Instead,
you have chosen to let the maximum inventory level fluctuate based on the average of
the next two days supply. In other words, the amount of inventory that can arrive early
in the warehouse is the average demand for two days.

Distribution Planning for Early Shipments


If there are supplies that are available early, the planing engine may decide to ship the
supplies early.

Distribution planning netting logic is used. It respects allocation buckets and


demand priorities. Supplies are rescheduled and planned orders are created based
on demands (sales orders, forecasts, and safety stock levels) and all available
supplies (including expected receipts).

All supplies are pegged to demands or to excess

Maximum inventory level in the destination organization places a limit on how early
supplies can be shipped since inventory level cannot exceed the maximum. However,
the maximum is sometimes violated in the destination organization if this organization
is in the middle of a distribution network.
For Example:

Org2 is sourced from Org1 at no lead time

Setting Up Distribution Planning 13-17

Org1 is sourced from Org0 at 1 day lead time

Org2 has demand of quantity 100 due on day 3

This places outbound demand on Org1 on day 3 and requests outbound shipment
from Org0 on day 2

Org1 can only ship once a week on, for example, day 3 and day 10, but can receive
on any day

The demand in Org0 was satisfied late on day 4 and ships on day 4.

When Org1 gets the shipment from Org0 on day 5, it must carry this inventory until
day 10 when it ships to Org2. If the Org2 maximum inventory level is less than 100,
this planned transaction violates it.

The distribution planning engine determines how early a supply can be shipped based
on the maximum inventory level. It then considers trip consolidation constraints and
profile option MSC: Distribution Planning Ship Date to determine if the item should be
shipped early.
There can be supplies available from two different sources and both are available early.
If both cannot arrive at the destination organization early because of its maximum
inventory level but one supply could arrive early:

If the maximum inventory level at a source organization would be violated, the


planning engine recommends shipment from that organization

Otherwise, it recommends to ship the supply that has the shortest in-transit time to
minimize the amount of material in transit.

Inventory Rebalancing
You use inventory rebalancing if you want distribution planning to resolve an expected
shortage in one organization by planning to transfer inventory from a related
organization and vice versa. For example, you have two regional distribution centers
that are geographically close. If there is a shortage in either distribution center, the
planning engine plans to use the other organization as a supply source. The planning
engine does not create bidirectional transfers within the same bucket or across several
close-in-time buckets to prevent inventory from continually circling back and forth
between sites.
To specify your inventory balancing relationships, use the sourcing rules and bills of
distribution of both of the organizations. To indicate an inventory balancing relation,
you select Inventory Rebalance. You must use the sourcing rules and bills of
distribution from the Distribution Planner responsibility. The sourcing rules and bills of
distribution in Oracle Purchasing do not have the inventory rebalance fields.

13-18 Oracle Advanced Supply Chain Planning Implementation and User's Guide

This example shows rebalancing set up between an east organization (R1) and a central
organization (R2). You must specify the inventory rebalance relationship between R1
and R2 on both the R1 local sourcing rule and on the R2 local sourcing rule for the
inventory rebalancing relationship to be established. Both distribution centers normally
source from the central distribution center D2.
This table shows the sourcing rules for organization R1 East.
Type

Org

Supplie
r

Supplie
r Site

Invento
ry
Rebala
nce

Allocati
on %

Rank

Shippin
g
Method

Intransi
t Time

Transfer
from

D2

Clear

100

Truck

Transfer
from

R2

Selected

<blank>

Acme

This table shows the sourcing rules for organization R2 Central.


Type

Org

Supplie
r

Supplie
r Site

Invento
ry
Rebala
nce

Allocati
on %

Rank

Shippin
g
Method

Intransi
t Time

Transfer
from

D2

Clear

100

Truck

Transfer
from

R1

Selected

<blank>

Ace

These are the rules that apply to specifying inventory rebalancing relationships:

Use local sourcing rules and bills of distribution, not global ones, to specify an
inventory rebalancing relationship.

Rank and Allocation % default to blank. You cannot change them. If either Rank or
Allocation % contains a value, you cannot select Inventory Rebalance.

If ship method is left blank, then the default ship method is used.

You can specify multiple inventory rebalance sources. Use field Inventory
Rebalance Rank to control the order in which the planning engine sources; it
sources from the highest rank source (lowest number rank) first.

Setting Up Distribution Planning 13-19

You can only use one ship method for each inventory rebalancing relationship on a
sourcing rule or bill of distribution entry. You cannot have multiple sourcing rule or
bill of distribution lines with Inventory Balancing selected and the same Org.

MPP, MPS, and MRP plans do not use inventory rebalancing relationships.

The two-way inventory rebalancing relationship needs to be specified for both


directions or it is not complete.
If one of the inventory rebalancing sources has a supply schedule for an item, no
inventory rebalancing is done in any direction for that item; the planning engine
cannot create planned orders for an organization-item with a supply schedule.

This example shows rebalancing set up among an east organization (R1), a central
organization (R2), and a west organization (R3). You must specify the inventory
rebalance relationship among R1, R2, and R3 on the R1 local sourcing rule, on the R2
local sourcing rule, and on the R3 local sourcing rule for the inventory rebalancing
relationship to be established. You need to mention each pair at least once.
This table shows the sourcing rules for organization R1 East.
Type

Org

Suppli
er

Suppli
er Site

Invent
ory
Rebala
nce

Alloca
tion %

Rank

Rebala
nce
Rank

Shippi
ng
Metho
d

Intran
sit
Time

Transfe
r from

D2

Clear

100

<blank
>

Truck

Transfe
r from

R2

Selecte
d

<blank
>

Acme

Transfe
r from

R3

Selecte
d

<blank
>

Truck

This table shows the sourcing rules for organization R2 Central.


Type

Org

Suppli
er

Suppli
er Site

Invent
ory
Rebala
nce

Alloca
tion %

Rank

Rebala
nce
Rank

Shippi
ng
Metho
d

Intran
sit
Time

Transfe
r from

D2

Clear

100

<blank
>

Truck

13-20 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Type

Org

Suppli
er

Suppli
er Site

Invent
ory
Rebala
nce

Alloca
tion %

Rank

Rebala
nce
Rank

Shippi
ng
Metho
d

Intran
sit
Time

Transfe
r from

R1

Selecte
d

<blank
>

Ace

Transfe
r from

R3

Selecte
d

<blank
>

Truck

This table shows the sourcing rules for organization R3 West.


Type

Org

Suppli
er

Suppli
er Site

Invent
ory
Rebala
nce

Alloca
tion %

Rank

Rebala
nce
Rank

Shippi
ng
Metho
d

Intran
sit
Time

Transfe
r from

D2

Clear

100

<blank
>

Truck

Transfe
r from

R1

Selecte
d

<blank
>

Truck

Transfe
r from

R2

Selecte
d

<blank
>

Truck

Inventory rebalancing relationships create a use up first relationship. That is, the
supplies in the inventory rebalance relationship are used first before additional supplies
are sourced from other locations. For example, distribution center DC1 has both an
inventory rebalancing relationship with distribution center DC2 and a non-inventory
rebalancing, transfer from relationship with manufacturing facility M1. The planning
engine tries to resolve expected shortages at DC1 with expected inventory from DC2
before it tries to resolve expected shortages with inventory from M1.
Inventory rebalancing logic respects demand priority. If inventory rebalancing is
specified between organization DC1 and organization DC2, the planning engine only
plans to transfer the part of supply from DC2 to DC1 that is not needed to allocate to
DC2 demands that are higher priority than the demand in DC1 that needs the supply.
The planning engine does this by only considering the notion of a surplus projected
available balance and a number of days that the surplus must exist.
The sources of supply that the planning engine considers for inventory rebalancing are:

Firm supplies: On hand, firm scheduled receipts and firm planned orders)

Setting Up Distribution Planning 13-21

Surplus projected available balance: This is the quantity of projected available


balance that is higher than target inventory level or safety stock inventory level,
depending on the value of profile option MSC: Inventory Rebalancing Surplus
Inventory Basis

Load consolidation is not done for inventory rebalancing relationships and trips are not
created. The internal requisitions and internal sales orders are created and can be
released.
Use plan option Inventory Rebalancing Surplus Days to specify the number of
additional days that the surplus must exist before it can be used as a supply for a
inventory rebalancing demand. This prevents the surplus from being used on one day
when it might be needed for a demand tomorrow If it is zero, the surplus only has to
exist at the end of each day. . For example, this table shows the inventory, supply, and
demand position of an item, that uses inventory rebalancing:

Plan option Inventory Rebalancing Surplus Days = 3 days and profile option MSC:
Inventory rebalancing Surplus Inventory Basis = Safety Stock.

There are three units of surplus supply on day 3. There is no surplus supply
beginning on day 6 because of the demands on day 9.

Entity

10

Dema
nd

15

Suppl
y

10

Projec
ted
availa
ble
balanc
e

16

17

14

13

20

20

20

25

10

20

Safety
stock

10

10

10

10

10

10

10

10

10

10

Surpl
us

10

If inventory is planned to be shipped early because of trip consolidation and is firmed


prior to the current plan run, the current plan run may create a surplus at the
destination organization

13-22 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Inventory rebalancing is designed to resolve short term inventory shortages; it is not


intended to resolve ongoing supply shortages. Inventory rebalance sources are
considered in the first planning bucket where there is demand. If the first demand is on
Day 2 in organization A, inventory rebalance transfers may be recommended to meet
the demand on Day 2. However, inventory rebalancing assumes that by day 3, the
demands on day 2 have been met, and only considers the new demands on day 3. In
other words, inventory rebalancing does not carry over unmet demands from one
bucket to the next, and does not attempt to meet the total shortages over time.
Inventory rebalancing is considered in both the daily and weekly planning buckets. If
the value of the inventory rebalancing surplus days calculated date falls on any day
other than the end of the week in the source organization, the planning engine takes a
conservative approach and extends it to the end of that weekly planning bucket. For
example,

The destination organization does not work on Friday and Saturday

Surplus days is five

A demand is due in the destination organization on Wednesday.

The inventory rebalancing surplus date is the next Wednesday (the demand due
Wednesday + Thursday, Sunday, Monday, Tuesday, Wednesday)

If the next Wednesday is in a bucket that ends on Friday, the planning engine
moves the inventory rebalancing surplus date from the next Wednesday to the next
Friday.

When evaluating inventory rebalancing results in weekly buckets, past due demands
are not carried forward during the inventory rebalancing calculations, and so, inventory
rebalancing may not be useful in the weekly buckets which are typically later in a plan
horizon
Supply allocation rules:

Are not used to allocate inventory between competing inventory rebalancing


demands

Are used to apply order modifiers to inventory rebalancing transfers. Distribution


plans use only item attribute order modifiers Fixed Lot Multiple and Round Order
Quantities.

The order modifiers are used for inventory rebalancing as defined on the Supply
Allocation Rule, and if null then the item attribute order modifier Fixed Lot Multiplier
is used. When defining a supply allocation rule for a inventory rebalancing relationship,
only define the order modifiers as the demand priority override and fair share
allocation selections are ignored by the planning engine.
Inventory rebalancing rules do not consider end item substitution relationships.

Setting Up Distribution Planning 13-23

Setting Up Supply Allocation Rules


The Supply Allocation Rule form is used to define allocations for multiple destinations
from a single shipping organization and determine how supply is allocated outwards
from more central locations. Supply allocation rules are assigned to items and
organizations within an existing assignment set, and are only assigned to organizations,
not customer sites. They define:

Methods to allocation supply among competing demands when supply is


insufficient in a time bucket

Methods to override the demand priorities for inter-organization demands

To set up Supply Allocation Rules


1.

From the Navigator, select Distribution Planning > Sourcing > Supply Allocation
Rules.
The Supply Allocation Rule form appears.

2.

Enter the Name and Description for the supply allocation rule. To import this
information from another supply allocation rule, click the Copy From button.

3.

In the Org fields, enter at least one organization. Organizations listed here are
considered for both the Demand Priority Override and fair share allocation, even if
no values are specified in either zone for that organization.

4.

Set the Fixed Lot Multiplier to be used by the supply allocation process by entering
an integer greater than zero. The Fixed Lot Multiplier is used as the order modifier
for assigned organization items.
This step is optional and is only used for inter-organization transfers. If the Fixed
Lot Multiplier is not defined by the supply allocation rule, Distribution Planning
uses the destination organization Fixed Lot Multiplier for transfer order sizing.

5.

Set the Fair Share Allocation method to one of the following:.

Current Demand: Fair share of supplies is based on the ratio of demands in the
allocation bucket. You can optionally enter a percent for one or more
organizations. The percent overrides the safety stock ratio for that organization
and the remaining organizations are apportioned the remaining percentages
based on demand ratios.

Safety Stock Ratio: For an organization, fair share is calculated as follows:,


Fair Share Percent = Organization Safety Stock / Total of All Organization
Safety Stock Levels

13-24 Oracle Advanced Supply Chain Planning Implementation and User's Guide

You can optionally enter a percent for one or more organizations. The percent
overrides the safety stock ratio for that organization and the remaining
organizations are apportioned the remaining percentages based on demand
ratios.

Fixed Percent: Fixed percentages of supplies are allocated to each destination


organization.
The entered percents are used during the allocation process and define the
minimum amount of the available supplies that an organization should receive.
During allocation, the organization with the highest percent is considered first
and is allocated up to that percent of the supply before the next organization is
considered. After all organizations with defined percents are considered, any
remaining supply is allocated on a first come first serve basis.

Order Size Method: Fair share is allocated by order size.

None: There is no fair share, supplies are allocated to demands on a first come
first served basis.
Fair Share Allocation methods are assigned in the assignments sets form.

Please see the section Fair Share Allocation, page 16-18 for more details.
6.

7.

Enter required Percent values for the selected Fair Share Allocation method. The
form validates Percent depending on the selected Fair Share Allocation method as
follows:

Fixed Percent Method: Percent can be entered for each organization.

Safety Stock Ratio Method: Percent can be entered for each organization.

Current Demand Ratio Method: Percent can be entered for each organization.

Order Size Method: Percent is disabled.

None: Percent is disabled.

Optionally, you can set the Demand Priority Override to establish priorities by
organization by choosing Select Organization from the drop-down and specifying a
priority for each destination organization.

Setting Up Assignment Sets


To set up assignment sets:
1.

From the Navigator, select Distribution Planning > Sourcing > Assign Sourcing
Rules

Setting Up Distribution Planning 13-25

2.

Assign sourcing rules and bills of distribution.

3.

Assign supply allocation rules at the organization, organization category, or


organization-item level.

Supply allocation rules are assigned to the shipping organization and specify how the
shipping organization allocates when supply is short.
For supply allocation rules, the Assigned to list of values is:

Organization

Category - Organization

Item - Organization

Supply allocation rules cannot be assigned at the item or global levels. The context is
always specific to the shipping or source organization. You must enter the organization
which becomes the shipping organization context for the supply allocation rule.

Setting Up High Volume Distribution Planning


Use profile option MSC: Enable DPP Multitasking to enable high volume distribution
planning.
System administrators set these profile options together for performance tuning
depending on the plan structure and hardware available:

MSC: DPP Multitasking Max Concurrent Processes

MSC: DPP Multitasking Group ID's per Process

These profile options work together to affect performance. For example:

There are 103 group IDs in a plan and profile option MSC: DPP Multitasking Group
ID's per Process is 4. The plan needs 26 (103 / 4) netting and allocation children
processes for the entire model. The first 25 children processes will process 4 group
IDs each, and the 26th child will process the remaining 3 group IDs.
After the netting and allocation phase, the load consolidation processes run. Since
load consolidation does not use a group ID based filtering it does not use this
profile option.

Profile option MSC: DPP Multitasking Max Concurrent Processes is 6. The planning
process starts six concurrent processes and does not exceed this number during the
processing but it does process all 26

13-26 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Order Modifiers
You can use these order modifiers with distribution plans:

Fixed Lot Multiplier

Minimum Order Quantity

Maximum Order Quantity

Round Order Quantity

See also Items, page 9-3 > Order Modifiers.


You can set:

All of these as item-organization item attributes

All except Round Order Quantity as part of the supplier allocation rules

Minimum Order Quantity and Fixed Lot Multiplier as part of the approved
supplier list

Order Modifiers and Transfer Orders


The planning engine does not use, approved supplier list order modifiers.
It first uses supply allocation rule order modifiers that are effective on the plan run
date, regardless of the transfer due date
Otherwise, it uses the item-organization item attribute order modifiers from the
destination organization.
When there are multiple order modifiers, it uses these procedures to decide on the
order size.
Use supplier allocation rule order modifier Fixed Lot Multiplier, or item attribute order
modifier Fixed Lot Multiplier. Set order size to the smallest multiple of the fixed lot
multiplier that is more than the suggested order.
For example, demand quantity is 100, fixed lot multiplier is 30, order size is 120
Use supplier allocation rule order modifier Minimum Order Quantity, or item attribute
order modifier Minimum Order Quantity. Set order size:

Higher than the minimum order quantity

Higher than the demand quantity

In a multiple of the fixed lot multiplier

Setting Up Distribution Planning 13-27

For example:

Demand quantity is 100, minimum order quantity is 200, fixed lot multiplier is 0,
order size is 200

Demand quantity is 100, minimum order quantity is 200, fixed lot multiplier is 30,
order size is 210

Use supplier allocation rule order modifier Maximum Order Quantity, or item attribute
order modifier Maximum Order Quantity. Set order size:

At the maximum order quantity or lower

Higher than the minimum order quantity

At the demand quantity or higher

In a multiple of the fixed lot multiplier

For example:

Demand quantity is 100, maximum order quantity is 200, fixed lot multiplier is 0,
order size is 100

Demand quantity is 200, maximum order quantity is 200, fixed lot multiplier is 30,
two orders with order size is 180 and 30

Demand quantity is 200, maximum order quantity is 200, minimum order quantity
is 50, fixed lot multiplier is 30, two orders with order size is 180 and 60

If Maximum Order Quantity is the same or lower than Minimum Order Quantity, use
Maximum Order Quantity as the order size and ignore Minimum Order Quantity.
If Maximum Order Quantity is lower than Fixed Lot Multiplier, use Maximum Order
Quantity as the order size and ignore Fixed Lot Multiplier.
Round order quantities.

Order Modifiers and Buy Orders


The planning engine does not pay attention to supplier allocation rule order modifiers.
It first uses approved supplier list order modifiers
Otherwise, it uses the item-organization item attribute order modifiers from the
destination organization.
When there are multiple order modifiers, it uses these procedures to decide on the
order size
Use approved supplier list order modifier Fixed Lot Multiplier, or item attribute order
modifier Fixed Lot Multiplier. Set order size to the smallest multiple of the fixed lot

13-28 Oracle Advanced Supply Chain Planning Implementation and User's Guide

multiplier that is more than the suggested order.


For example, demand quantity is 100, fixed lot multiplier is 30, order size is 120
Use approved supplier list order modifier Minimum Order Quantity, or item attribute
order modifier Minimum Order Quantity. Set order size:

Higher than the minimum order quantity

Higher than the demand quantity

In a multiple of the fixed lot multiplier

For example:

Demand quantity is 100, minimum order quantity is 200, fixed lot multiplier is 0,
order size is 200

Demand quantity is 100, minimum order quantity is 200, fixed lot multiplier is 30,
order size is 210

Use item attribute order modifier Maximum Order Quantity. Set order size:

At the maximum order quantity or lower

Higher than the minimum order quantity

At the demand quantity or higher

In a multiple of the fixed lot multiplier

For example:

Demand quantity is 100, maximum order quantity is 200, fixed lot multiplier is 0,
order size is 100

Demand quantity is 200, maximum order quantity is 200, fixed lot multiplier is 30,
two orders with order size is 180 and 30

Demand quantity is 200, maximum order quantity is 200, minimum order quantity
is 50, fixed lot multiplier is 30, two orders with order size is 180 and 60

If Maximum Order Quantity is the same or lower than Minimum Order Quantity, use
Maximum Order Quantity as the order size and ignore Minimum Order Quantity.
If Maximum Order Quantity is lower than Fixed Lot Multiplier, use Maximum Order
Quantity as the order size and ignore Fixed Lot Multiplier.
Round order quantities.

Setting Up Distribution Planning 13-29

Order Modifiers and Make Orders


The planning engine does not pay attention to supplier allocation rule or approved
supplier list order modifiers.
It only uses the item-organization item attribute order modifiers from the destination
organization.
When there are multiple order modifiers, it uses these procedures to decide on the
order size.
Use item attribute order modifier Fixed Lot Multiplier. Set order size to the smallest
multiple of the fixed lot multiplier that is more than the suggested order.
For example, demand quantity is 100, fixed lot multiplier is 30, order size is 120
Use item attribute order modifier Minimum Order Quantity. Set order size:

Higher than the minimum order quantity

Higher than the demand quantity

In a multiple of the fixed lot multiplier

For example:

Demand quantity is 100, minimum order quantity is 200, fixed lot multiplier is 0,
order size is 200

Demand quantity is 100, minimum order quantity is 200, fixed lot multiplier is 30,
order size is 210

Use item attribute order modifier Maximum Order Quantity. Set order size:

At the maximum order quantity or lower

Higher than the minimum order quantity

At the demand quantity or higher

In a multiple of the fixed lot multiplier

For example:

Demand quantity is 100, maximum order quantity is 200, fixed lot multiplier is 0,
order size is 100

Demand quantity is 200, maximum order quantity is 200, fixed lot multiplier is 30,
two orders with order size is 180 and 30

Demand quantity is 200, maximum order quantity is 200, minimum order quantity

13-30 Oracle Advanced Supply Chain Planning Implementation and User's Guide

is 50, fixed lot multiplier is 30, two orders with order size is 180 and 60

Maximum order quantity is 200, minimum order quantity is 200, fixed lot multiplier
is 30, all orders have order size is 210

If Maximum Order Quantity is the same or lower than Minimum Order Quantity, use
Maximum Order Quantity as the order size and ignore Minimum Order Quantity.
If Maximum Order Quantity is lower than Fixed Lot Multiplier, use Maximum Order
Quantity as the order size and ignore Fixed Lot Multiplier.
Round order quantities.

Order Modifiers and Partial Cancellations


When the planning engine recommends a quantity reduction to a scheduled receipt, it
considers most modifiers. It does not consider order modifier Maximum Order
Quantity; an order above the maximum order quantity can remain above the maximum
order quantity.
It first checks for and uses the:

Supply allocation rule modifiers for internal transfer orders

Approved supplier list order modifiers for purchase requisitions and purchase
orders

For example:

There is an internal transfer order quantity 80.

Supplier allocation rule order modifier Minimum Order Quantity is 50

The planning solver can suggest reducing the internal transfer order as low as
quantity 50

For example:

There is an internal transfer order quantity 80

Supplier allocation rule order modifier Minimum Order Quantity is 50

Supplier allocation rule order modifier Fixed Lot Multiplier is 20

The planning solver can suggest reducing the internal transfer order as low as
quantity 60

Order Modifiers and Inventory Rebalance Transfers


To override item-organization item attribute order modifiers, set up one supplier

Setting Up Distribution Planning 13-31

allocation rule for all inventory rebalance organizations and assign it to an organization.
The planning solver uses the supply allocation rule order modifiers for transfers from
that assigned organization to any organization with an inventory rebalance
relationship.
For example:

Organizations RW1, RW2, RW3, RW4, and RW5 are regional warehouses with one
or more inventory rebalance relationships.

Organization DC is the central distribution center.

You want to use the same order modifiers for all inventory rebalance transfers.

Create one supply allocation rule, list the five organizations, and set the order
modifiers for each destination organization.

In the assignment set, assign the supply allocation rule to each of the five
organizations.

13-32 Oracle Advanced Supply Chain Planning Implementation and User's Guide

14
Defining Distribution Plans
This chapter covers the following topics:

Setting Distribution Plan Options

The Main Tabbed Region

The Aggregation Tabbed Region

The Organizations Tabbed Region

The Decision Rules Tabbed Region

Setting Distribution Plan Options


This section describes how to set distribution plan options. The distribution plan
options appear in the following tabbed regions:

Main

Aggregation

Organizations

Decision Rules

To access the distribution plan options:

If the plan name is defined: Navigate to Distribution Plans > Options

If the plan name is not defined: Navigate to Distribution Planner > Distribution
Plans > Names. Choose your organization if prompted, define a plan name, and
save your work. To access the plan options, click button Plan Options.

Defining Distribution Plans 14-1

The Main Tabbed Region


This table describes the fields and options of the Main tabbed region:
Object

Description

Demand Priority Rule Set

Use this option to set the Demand Priority Rule for


each plan. Demand priorities are set by demand class
and demand type. Priorities are assigned to sales
orders and forecasts.
End demand priorities are passed down the supply
chain network on the dependent demands.
If you prefer, you can enter priorities for each
demand in the source instance or load priorities for
each demand into the ODS using SQL tools. When
you select the demand priority rule set in the plan
options form, one of the choices is user defined
priorities. If user defined priorities is selected,
Distribution Planning uses the demand priorities
entered for each demand.

Assignment Set

Use this option to select assignment set for the


distribution plan. Assignment sets include the Supply
Allocation rule assignment tab.

MRP/MPS/MPP plans can use the same


assignment sets but these plans will ignore the
supply allocation rules.

The Supply Allocation tab is only available on


assignment sets on the planning server.

14-2 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Object

Description

Use Organization Priority Overrides

The Use Organization Priority Overrides check box is


optional. However, if Use Organization Priority
Overrides is checked, a demand priority rule cannot
be used.
Priorities are based on the organization override
priorities set in the supply allocation rule for each
organization-item. Allocation from a source
organization to the destination organizations are
based on the assigned destination organization
priority.

If no priorities are assigned for an


organization-item, allocations are performed on
an equal priority basis.

Priorities assigned to end demands (forecasts


and sales orders), safety stock and target are the
same priority as the assigned organization
priority.

Assign organization override priorities to the source


organization to control the relative priority level of
the source organization independent demands versus
the dependent demands from other organizations.
On demand priority override region, in supply
allocation rules, you can select:

Use Organization Priorities: For all demands


against this organization, the demand priorities
are set to the values specified for each
organization. You can set the relative priorities of
all demands from several organizations.

None or Null: Demand priorities are not


over-written.

You can also include the source or shipping


organization and specify a priority for the shipping
organization. This allows you to specify priorities for
the shipping organization when you specify priorities
for the receiving organizations. If Organization
Priority is selected, all unspecified warehouses are set
at the same priority which is one less than any
specified warehouses.

Defining Distribution Plans 14-3

Object

Description
For example, Organizations R1, R2 and R3 source
from D2. A demand priority override is specified for
R1 as 1, R2 as 2. and D2 as 2 No priority is specified
for R3. The default demand priority override for R3 is
3.
If no organization priority override rule is specified,
then all destinations and source are treated as having
the same priority.
When organization priority override is used, then
within an organization all demands are given the
same priority. Supplies are fair shared within this
priority based on the plan option customer fair share
allocation method.

Fair Share Allocation Method: Default

For each plan, set default fair share allocation method


from any source organization to the destination
organizations if no supply allocation rule is specified.
The three plan option choices are:

Current Demand Ratio

Safety Stock Ratio

None

Use the default method to reduce the number of user


entered fair share allocation rules. The default
method is applied to all item-organizations except
where a Supply Allocation Rule has been explicitly
defined and assigned to the item-source organization.
When the default fair share allocation method is
applied to an item-destination organization, you
cannot specify ranks and percents, so standard
defaulting logic is used.

14-4 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Object

Description

Fair Share Allocation Method: Supplier

For each plan, set the supplier fair share allocation


method used for all suppliers to organizations
allocation. The three plan option choices are:

Current Demand Ratio: Fair share based on the


ratio of the demands from each destination
organization for the bucket.

Safety Stock Ratio: Fair share based on the ratio


of the destination organization safety stock levels
at the end of the allocation bucket

None: First-come first-serve basis.

Fair share allocation methods are not assigned


directly to individual suppliers.
The fair share allocation logic is called when supplier
capacity is defined and demand exceeds available
supplier capacity in an allocation bucket.
Supplier capacity is fair shared to multiple
organizations based on the net capacity available at
the end of an allocation bucket.
The total supply that is allocated is the net supply
available by the end of the allocation bucket. This is
based on the supplier capacity. Load consolidation
for shipments from suppliers to organizations is not
done. Distribution Planning uses a defaulting
hierarchy for the order size multiplier for suppliers:

Approved Supply List (ASL) Fixed Lot


Multiplier on the plan run date if defined

If ASL Fixed Lot Multiplier is null, then use the


destination organization item attribute Fixed Lot
Multiplier for internal transfers from and to this
organization.

If destination organization item attribute Fixed


Lot Multiplier is Null, then use one as the fixed
lot multiplier if item attribute Round Order
Quantities is checked.

Otherwise, use fractional quantities up to six

Defining Distribution Plans 14-5

Object

Description
decimal places.

Fair Share Allocation Method:


Customer

For each plan, set customer fair share allocation


method. The four plan option choices are:

Demand Class: Fair share allocation is performed


by demand class. Below demand class, supplies
allocated on a first come first serve basis.

Customer: Fair share allocation is performed by


customer. At the customer site level, supplies are
allocated on a first come first serve basis.

Customer Site: Fair share allocation is performed


by customer site.

None: Supplies are allocated on first-come


first-serve basis.

Highest priority demands are allocated supplies first.


When supply runs short for a particular priority, fair
share allocation is performed for all demands with
that priority.

14-6 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Object

Description

Enable Sales Order Split

If Enable Sales Order Split is checked, and the sales


order line quantity cannot be met on the suggested
due date, split it into two lines as:

1st line: Sales order quantity reduced to the


quantity available on the suggested due date.

2nd line: New suggested ship date when


remaining quantity is available.

Sales order line splits are not preserved from one plan
run to the next. Sales order line splits cannot be
directly released to Oracle Order Management. You
need to establish a process to update and split the
sales order lines in Oracle Order Management.

Distribution Planning issues sales order line


allocation split exception messages.

Ship line complete sales order lines and internal


sales order lines are not split.

If no part of the sales order line can be satisfied


on time, then the sales order line is not split. The
only order modifier considered when
determining line splits for sales orders is the
Round Order Quantity item attribute for the
shipping organization. Any sales order line that
is marked order ship line complete cannot be
split. Any sales order line that is part of a ship set
cannot be split.

Firm sales order lines can still be split, as the firm


flag only indicates that the source organization is
firm.

If the sales order line split and fill or kill features


are both enabled, sales order lines are only split
into two lines when the late quantity can be filled
before or on the latest acceptable date.

Defining Distribution Plans 14-7

Object

Description

Enforce Supplier Capacity Constraints

If Enforce Supplier Capacity Constraints is checked,


supplier capacity constraints are respected and
Material Shortage exceptions are issued when
supplier capacity constrains planned orders.
If Enforce Supplier Capacity Constraints is not
checked, supplier capacity constraints can be violated
and supplier capacity overload exception messages
are reported.

Minimum Trip Utilization % and


Maximum Trip Utilization %

Use this option to set Minimum Trip Utilization %


and Maximum Trip Utilization %. This option only
applies to truckload ship methods.
Maximum Trip Utilization: This parameter is upper
limit for loading a truck. For example, if the user
specifies this parameter to be 90%, then no truck is
loaded over 90% of the maximum weight and cube
capacities. If null, 100% is used.
Minimum Trip Utilization: The planning engine
generates different truckload trips with various levels
of capacity utilization. Distribution plans attempt to
create trips that have capacity utilization greater than
the minimum truckload utilization. If null, 0 is used.

Both weight and cube trip limits are considered


by distribution planning.

Trips are not loaded in excess of the maximum


trip utilization %.

Under-utilized trip exceptions reported for trips


below the minimum trip utilization %:

Under-utilized trips are not scheduled until one


of the supplies on the trip is required to prevent
safety stock inventory violations or required for
higher priority demands.

If the trip is scheduled because of one supply,


additional supplies may be loaded to improve
trip utilization even though not required on the
scheduled dock date in the destination.

Other fields on the main tab are similar to MRP and MPS plan options. Please see the
section The Main Tabbed Region, page 5-38 for more details.

14-8 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Enable Sales Order Split


In the following example, the upper table shows the sales orders before splitting and
the lower table shows the Distribution Planning split of the sales orders based on
supply of 100 units on Day 1 and 100 units on Day 3. Customer fair share allocation is
enabled.
Customer

Priority

Demand
Quantity

Qty by Due
Date

Ship Date

Due Date

Customer A

100

Day 1

Customer B

100

Day 1

Customer

Priority

Demand
Quantity

Qty by Due
Date

Ship Date

Due Date

Customer A

50

50

Day 1

Day 1

Customer B

50

50

Day 1

Day 1

Customer A

50

Day 3

Day 1

Customer B

50

Day 3

Day 1

In this example, each sales order line is split into two lines. The Distribution Planning
output shows the two lines on Day 1 have a smaller quantity and the remainder of each
original sales order demand is now a new sales order line with a ship date of day 3.
These sales orders cannot be released back to Oracle Order Management. You should
enable a process that allows the planner to communicate the splits to the customer
service department, who can then notify the customer when the sales orders will be
shipped.

The Aggregation Tabbed Region


Distribution Planning provides controls for several functional time intervals as:

Daily and weekly planning buckets

Load consolidation horizons

Allocation time buckets

Defining Distribution Plans 14-9

Inventory rebalancing surplus days

Infinite time fence days

During daily planning buckets, Distribution Planning calculates supplies and demands
down to the minute level. During the weekly planning buckets, Distribution Planning
aggregates demands and supplies by week. Period buckets are not used in Distribution
Planning.
This table describes the fields and options of the Aggregation tabbed region:
Object

Description

Trip Consolidation Days

Trip consolidation days are days from the


plan start date that trips are created,
scheduled and consolidated.

Days are measured in working days


based on the plan calendar as defined by
owning organization or calendar profile.

Must be less than or equal to daily


buckets.

Internal transfers are consolidated onto


trips if the ship date is inside the trip
consolidation window even though the
dock date may be after the trip
consolidation end date.

Trip Consolidation End Date

The Trip Consolidation End Date field is


display only. It displays the end date of the
trip consolidation horizon. The time stamp of
the trip consolidation end date is 23:59.

Period Allocation Bucket

Check to enable period allocation based on the


plan calendar. When checked, Daily
Allocation Buckets and Weeks per Aggregate
Allocation Bucket are grayed out.

Daily Allocation Bucket

The number of days during which the


allocation bucket size is one day. Daily
allocation buckets are counted against
working days on the plan calendar.

Weekly Allocation Bucket Start Date

This field is display only and shows the start


date for a weekly allocation bucket.

14-10 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Object

Description

Weeks per Weekly Allocation Bucket

The number of weeks contained in each


aggregate allocation bucket.

Inventory Rebalancing Days

The number of days that surplus inventory


must be available before it can be used as
supply for a demand from an inventory
rebalancing relationship. Only firm supplies
are considered for inventory rebalancing.
Inventory rebalancing relationships are
defined in the sourcing rules.
Inventory rebalancing rules define a use up
first relationship. Inventory is transferred
from inventory rebalance sources first, thereby
using up the surplus at another organization
before sourcing through the usual channels.

Defining Distribution Plans 14-11

Object

Description

Infinite Time Fence Horizon Days

Infinite time fence (infinite time fence) horizon


days is the number of days from the plan start
date that the supply schedule is a constraint. It
is calculated based on working days in the
planning calendar. If the infinite time fence
start date is later than the plan horizon end
date, the first day after the plan horizon end
date is displayed as the infinite time fence
date.
After the infinite time fence start date, the
distribution planning engine behaves as
follows:

The infinite time fence applies to the


lowest level organization in the supply
chain where there is a supply schedule.

Internal transfers are generated even if


supply is not available.

After the infinite time fence, projected


stockout exceptions are issued if there is a
supply and demand mismatch.
Constraint exceptions and demand
quantity is not satisfied exceptions are not
issued in the lowest level organization.

Ship Method selection is still done after


the infinite time fence.

Fair share allocation of supplies does not


occur after the infinite time fence in the
lowest-level organization.

The infinite time fence does not apply to


supplier capacity.

Load consolidation is not performed after


the infinite time fence.

Pegging is not calculated for supplies


outside the infinite time fence. There is a
placeholder in the pegging tree for the
lowest level organization.

14-12 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Object

Description

Infinite Time Fence Start Date

The first date of the Infinite Time Fence.

Please see the section Inventory Rebalancing, page 13-18 for more details.

Daily Allocation Buckets


Daily allocation buckets are the number of buckets during which the allocation bucket
size is one day.
Null or zero value means that there are no daily allocation buckets. For example, if the
plan start date is on a Wednesday and week ending date is Sunday, the first weekly
allocation bucket is short two days.
You must specify that the number of daily allocation buckets is less than or equal to the
number of daily planning buckets.
Weeks per aggregate allocation bucket is the number of weeks contained in each
aggregate allocation bucket. It can be an integer only. If the weeks per aggregate
allocation bucket is two or more, then the last allocation bucket may not contain that
number of weeks (depending on how many weeks are left before the plan horizon end
date). For example, if weeks per allocation bucket is two, but the plan horizon only
allows one week in the last allocation bucket, only one week is used.
The plan horizon is not extended because of the allocation buckets. If there are daily
allocation buckets, the aggregate buckets start on the next week start date and
additional daily allocation buckets may be used. For example, if the daily allocation
buckets end on a Thursday and the week start date is Monday, one additional daily
allocation bucket is used (assuming that Saturday and Sunday are non-working days).
Supply allocation proceeds bucket by bucket. Demands in the first bucket (daily,
weekly or period) are sorted by priority and firm demands are given the highest
priority. Within the bucket, for each demand of a priority:

Demands are allocated supplies on or before the demand date

Or if not available by the demand date, then by the bucket end date

Or if a shortage occurs for a demand priority within an allocation bucket, the


supplies are fair shared based on the supply allocation rules and plan options

Unsatisfied demands are carried forward to the next allocation bucket

Trip Consolidation Days


Trip consolidation days sets the trip scheduling horizon. Trips consist of internal sales
orders and internal transfers that are scheduled with the same ship date, dock date, and

Defining Distribution Plans 14-13

ship method.
Distribution Planning selects ship methods by working through the list of available ship
methods. The list is sorted by rank (lowest value first), cost (lowest cost first using the
costs specified on the inter-organization ship methods form), in transit time (shortest in
transit time first), and then maximum trip weight (highest value first).
After a ship method is selected for the first internal transfer, calculate the earliest the
trip can ship based on the supply availability and the latest the trip could possibly
arrive based on the destination inventory requirements. Continue loading the trip with
additional supplies that fit within the trip earliest possible ship date and latest possible
dock date.
Distribution Planning uses the following rules when consolidating trips:

Safety stock level: distribution planning will always ship available supplies on time
to meet safety stock demands. Minimum Trip Capacity can be violated.

Target level: During trip consolidation, distribution planning will only ship
available supplies on time to meet target inventory levels if there is a trip that the
supply can be put on without violating the trip capacity.

For a supply, the earliest possible ship date considers the destination maximum
inventory level constraint.

For a supply, the latest possible dock date considers the source maximum inventory
level constraint.

Trip Identifiers
Trips are identified in the trips form and the supply and demand window with trip
numbers. Trip identifiers appear in the Distribution Planning Trips form and the supply
and demand window. Internal sales orders and internal requisitions on a trip have the
same ship and dock date and ship method. Transfers are grouped based on the load
consolidation limits for a ship method Trips are created within the load consolidation
horizon.
Trip identifiers are not released to the source instance, only the internal sales orders and
internal requisitions which make up the trip are released to the source instance.
If an internal transfer is too big for the maximum trip size, then the internal transfer is
automatically split into two or more internal transfers where each internal transfer is
now the maximum trip size or lower. Automatic splitting of internal transfers into
smaller sizes to meet the maximum trip size constraint occurs in one of two cases:

If the selected ship method maximum trip size would be violated, then the internal
transfer can be split into multiple internal transfers so that the trips are below the
maximum trip size. For example, if the internal transfer is for 1000 units and 200
units fill a semi-trailer, then 5 internal transfers are created.

14-14 Oracle Advanced Supply Chain Planning Implementation and User's Guide

For ship methods that do not have a maximum trip size, internal transfers are not
split.

The Trips Form


The Trips form displays details about each trip including the from and to organizations
and the ship and dock dates and the ship method. The weight and cube utilization are
calculated and displayed in percents if trip limits are defined for the ship method.
Other fields shown include trip weight and cube, available weight and cube, and
maximum weight and cube. Also included for each trip are the in transit lead-time, the
ship method, mode, service level and carrier name. Statuses for each trip are provided
to show if it is an existing trip and if there are trip utilization exceptions issued for it.
The following is calculated for each trip and displayed in the trips form:

Earliest supply date: The earliest possible date that a trip can ship based on the
material available dates of all of the supplies on the trip. Tells the planner that a trip
can ship earlier than scheduled. For demands, the material available date means
when the supplies pegged to the demand are complete and available for shipping.

Latest possible dock date: The latest of all of the required dock dates for the
supplies scheduled on the trip. Tells the planner when the trip should arrive at the
destination organization. If it is earlier than the actual scheduled dock date, it
indicates that the trip requires expediting.

Cost of under utilization: The formula is Trip Upper Weight Limit * (cost/weight
unit) - Actual Trip Weight * (cost/weight unit). Applies when the cost/unit for
weight is provided on the inter-organization shipping form.

Understanding Time Aggregation Options


This diagram illustrates the relationship among the trip consolidation time fence, the
trip consolidation days, the infinite time fence, and the daily/aggregate allocation
buckets. In this example, the planning buckets are daily.

Defining Distribution Plans 14-15

The Organizations Tabbed Region


You can specify a distribution plan as a supply schedule to other distribution plans.
This enables you to subset the distribution planning problem and run multiple
distribution plans. You can run a centralized allocation plan less frequently and run
replenishment plans for the outlying locations more frequently. The behavior of a
distribution plan as a supply schedule is exactly the same as the behavior of
MPP/MPS/MRP plans as supply schedules.
For items and organizations planned in the central plan, no new supplies are planned
when it is used as a supply schedule. Instead, the available supplies are pushed further
outwards in the supply chain and may be reallocated during subsequent runs of the
distribution plan. The only difference is after the infinite time fence.
Distribution plans can be fed as a demand schedule to a distribution plan. This allows
distribution planning users to also subset the planning problem into multiple
distribution plans, and close the loop between plans by feeding the main distribution
plan as a demand schedule. When a distribution plan is listed as a demand schedule for
an organization in a second distribution plan, the behavior is similar to checking the
interplant check box on an Oracle Advanced Supply Chain Planning plan. The only
demands passed are the requested outbound shipments for the organization. The
demands from the demand schedule plan appear in the distribution plan as
inter-organization demand.

Setting Up the Organizations Tabbed Region


1.

Enter global demand schedules from Demand Planning.

2.

Check or uncheck the Include Sales Order check box.


WIP, Reservations, and Purchases are always included. Safety stocks are always

14-16 Oracle Advanced Supply Chain Planning Implementation and User's Guide

planned.
3.

Add demand and supply schedules.


Distribution plans can be used as demand schedules. Distribution plans and
MRP/MPS/MPP plans can be supply schedules.
Distribution plans do not create any new planned orders for item-organizations that
are found in an MRP/MPS/MPP supply schedule or a Distribution Plan supply
schedule until the infinite time fence. If there are existing non-firm supplies for that
item-organization that are not in the supply schedule, these are canceled by default
since the distribution plan relies on the supply schedule. If the existing supplies are
firm, then the distribution plan does not cancel them.

The Decision Rules Tabbed Region


When the MSO: Enable Decision Rules is set to Yes, you can select Decision Rules
options for Distribution Planning in the Decision Rules Tab. This tab is grayed out if
you have set MSO: Enable Decision Rules to No.
Decision rules are supported by Distribution Planning for:

End item substitution

Substitute components

Alternate BOMs

Alternate sources

Defining Distribution Plans 14-17

15
Running and Analyzing Distribution Plans
This chapter covers the following topics:

Global Forecasting

Ship Method Selection

Distribution Planning Overview

Distribution Plan Workbench

Distribution Plan Exception Messages

Defining Organization Selection Lists

Global Forecasting
You can use global forecasting with distribution plans; see Global Forecasting, page 5101. If you use global forecasting, you forecast across your enterprise using global
demand schedules from Oracle Demand Planning. Distribution planning selects a
source organization to meet each forecast and sales order demand; this results in local
allocation of supply across your distribution network.
If global forecasts are not used, then sales order consumption occur for sales orders
with ship from organizations that have organization forecasts. If there are multiple
organizations in a plan and no global forecasts, then for any organization without any
forecasts, there will not be any sales order consumption with a ship from for that
organization.
Use the Ship Methods and Inter-Location Transit Times forms to define shipping
methods between and organization and regions/zones for use in global forecasting.
The firm flag in global forecasting indicates that the source organization is firm, just as
it does for sales orders. If global forecasting is enabled, sales order warehouses are
selected before any sales order line splits occur.
For customer vendor managed inventory, Oracle recommends that you use global
forecasts to represent projected future demand from the customer. For consigned

Running and Analyzing Distribution Plans 15-1

vendor managed inventory, at the external organizations, the internal requisitions and
planned inbound shipments are allocated to the global forecast but ship method
selection is not performed since it is not required for allocations to a forecast.

Ship Method Selection


In sourcing rules and bills of distributions, you can specify multiple supply sources
within each rank and assign percentages to each. Distribution plans use the percentages
for different supply sources if you are not using decision rules. They do not necessarily
use the percentages for the same supply source with different ship methods
When there is more than one available ship method for a source, distribution plans
select ship method by this process for each organization supply source. Set profile
option MSC: Distribution Planning Ship Date to instruct the planning engine when to
schedule the departure of trips with truckload ship methods that is considers for load
consolidation.
Sort the ship methods in this order:

Rank (lowest value first)

Cost (lowest cost first): From the Oracle Inventory Shipping Networks form

Intransit Time (shortest intransit time first)

Maximum trip weight (highest value first)

Select a ship method that meets that required delivery time by meeting the following
criteria:

Rank 1

Lowest cost ship method

The demand's (demand dock date - available date) is the same or more than the
intransit time

Trip size is between maximum and minimum utilization targets

If more than one ship method meets the required delivery time, select the ship method
that most closely meets these criteria:

Rank 1

Lowest cost

Shortest lead time

If the trip created does not match the selected ship method maximum and minimum
trip utilization targets, select the ship method that most closely meets these criteria:

15-2 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Rank 1

Lowest cost

Matches maximum and minimum trip utilization targets

If there is still no ship method that meets the rank 1 criteria, verify whether or not Plan
Option form, Decision Rules tab, Alternate Sources is selected. If it is, evaluate the rank
2 alternate sources and consider alternate ship methods against the criteria. If there is
still no ship method that meets the criteria, evaluate the rank 3 alternate sources.
If no Ship Method is found that meets the criteria, the supply is likely to be late. Select
the shortest lead-time ship method unless there is a trip sizing consideration that leads
to the selection of another ship method.

Distribution Planning Overview


Demand Types
Distribution planning uses the following independent demand types:

Oracle Demand Planning forecasts: Organization specific and Global forecasts for
all organizations

Source instance org-specific forecasts: Oracle Inventory > Planning >Forecasts

Sales Orders

Inventory optimization plans for safety stock levels

Distribution plans as demand schedules to distribution plans

Supply Types
Distribution planning uses the following supply types:

On Hands

Expected receipts

Scheduled receipts from work orders, purchase orders, and requisitions: Discrete,
process, and flow manufacturing supplies are supported

Planned orders as supplies: From Other distribution plans: Oracle Advanced


Supply Chain Planning MRP/MPS/MPP plans and source instance MPS plans

Oracle Project Manufacturing and Oracle Shop Floor Management are not supported
with distribution planning.
Internal Requisitions and Internal Sales Orders

Running and Analyzing Distribution Plans 15-3

Users can create internal requisitions and internal sales orders with the standard
procedures in Oracle Purchasing and Oracle Order Management. These are collected
and used as supplies and demands for distribution plans.
Internal requisitions and internal sales orders may not match each other in the source
instance. This happens because of user changes to the internal sales order, partial
shipments of the internal sales order, rescheduling by distribution planning of the
internal sales order, and so forth. Users are not allowed to update the internal
requisition so after changes to the internal sales orders, the two documents may not by
aligned. To resolve this for planning, the internal sales order is used as the source of
truth in distribution planning.
During collections, both internal sales orders and internal requisitions are collected. In
distribution planning, we use the correct internal requisition number and source and
destination organizations for the internal requisition. However, the quantity, ship date
and timestamp, arrival date and timestamp, ship method, and firm flag are the values
found on the internal sales order. The result is that distribution planning takes a single
view of the internal transfer, as defined by the internal sales order, and does not contain
contradictory values for the two documents.
If internal requisitions have been created, but the corresponding internal sales orders
have not been created, then when we have a mismatch:

Firm internal requisitions: They remain as firm with no change to date and
quantity. The supply and demand picture in the source organization (where the
corresponding Internal Sales Order should be) is incorrect.

Not firmed internal requisitions: They may get rescheduled in or out.

Supplier Capacity
Define supplier capacity in the Approved Supplier List in Oracle Purchasing
Distribution planning uses the same supplier capacity model that is used in the
MRP/MPS/MPP plan types
MRP/MPS/MPP Supply Schedules
Distribution plans can be used as a Demand Schedules for MRP/MPS/MPP plans and
the resulting MRP/MPS/MPP plans are used as supply schedules for the same
distribution plan. Users should run the MRP/MPS/MPP plans to update the plans with
the latest supply information before running the distribution plan.
Make the distribution plans demand schedules available to MRP/MPS/MPP plans with
the following rules:

Dependent demands are passed for all inter-organization demands.

Distribution plan demand quantities, due dates, and demand priorities passed to
the MPP/MPS/MRP plans are the initial unconstrained quantities and demand due
dates; these are before constraints and trip consolidation is considered in the
distribution plan. The priorities passed are the actual priorities except in the case of

15-4 Oracle Advanced Supply Chain Planning Implementation and User's Guide

safety stock level, target inventory leve, and excess supply priority.
Optionally include target inventory plan option for MRP/MPS/MPP plans using
distribution plan as a demand schedule:

Yes: Users may establish target inventory levels and attempt to plan to meet the
target inventory demands. However, when smoothing their production schedules
and resolving constraints, they may choose to produce some amount less than
required by the target inventory levels. In this case, distribution planning
distributes according to safety stock inventory levels first and then allocates the
remainder using the target inventory levels

No: Do not use target inventory levels. Users do not want to plan production levels
to meet target inventory demands. Only consider target inventory levels when there
is excess inventory in the central locations.

Inventory Optimization Plans


Inventory optimization plans can be used as a time-phased schedule of safety stock
levels by item-organization.
Run Oracle Inventory Optimization as needed to update time-phased safety stock levels
Oracle Inventory Optimization plans accept distribution plans as demand schedules
In turn, Oracle Inventory Optimization plans pass time-phased safety stock levels to the
distribution plans
Collections
Collections processes are the same collections processes used for MRP/MPS/MPP plans
Since distribution planning does not consider routings and resources, users do not need
to collect these entities unless required for MRP/MPS/MPP plans. Schedule and collect
other entities as needed.
High Volume Processing
High volume distribution plan processing is a special type of processing that you can
use if you are a business with large numbers of:

Locations: For example, in the thousands

Items per location. For example, in the tens of thousands or more

It handles large volumes of processing using multi-processing, either:

Multiple servers linked together with Oracle Real Application Clusters

A single planning server with multiple processors

Consider using high volume distribution planning if your business could benefit from

Increased plan availability: Plans are available earlier in the day and release of

Running and Analyzing Distribution Plans 15-5

planned orders occurs earlier in the cycle. Warehouses have earlier visibility into
the daily transfer requirements.

More frequent regeneration of plans: Daily or intra-day depending on location and


item sizing). Warehouses have more frequent visibility to the latest supply and
demand picture.

Improved operational efficiency: Since transfers and purchases can be released later
in the business cycle, distribution planners can better account for the latest supply
and demand picture and increase accuracy of their quantities and schedule dates.

Reduced server hardware load: Requires less total memory on the planning server.
Large volume plans can load to available server memory.

The planning engine uses multi-processing during the distribution planning phases of:

Supply allocation: Calculates the independent and dependent demands at each


distribution location and allocates supply to those demands

Load consolidation: Shipping early or late to improve trip utilization

Launch Distribution Plans


Parameters are the same as those for MRP/MPS/MPP plans.

Distribution Plan Workbench


Distribution Plan Summary
Use Distribution Plan Summary for fast, easy analysis of the distribution planning plan
output.
The plan summary is new for distribution planning. The plan summary can be accessed
from:

The navigator, by highlighting the plan name and right clicking to Plan Summary

(M) Plan >Plan Summary

The user can specify the default plan and default tab as plan summary in the plan
preferences. If the user opens the Planner Workbench, then the plan summary is
displayed by default. If the user is not in the owning organization for the default plan
specified in the plan preferences, the Planner Workbench opens with the usual plans
view.
A new region on the Other tab of the plan preferences is called Plan Summary. It holds
the specifications for the plan summary screen including the planner name field (used
for the counts in the plan summary section).
Automate opening the plan summary:

15-6 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Set Plan Preferences >Default Tab = Plan Summary

Set Plan Preferences >Default Plan = <plan name>

Open Planner Workbench and the plan summary automatically opens for the
default plan

Plan summary data can be filtered for each planner:

Set Plan Preferences > Plan Summary: Select a planner

Plan Summary only displays data for the selected planner specified in the user's
plan preferences

The Summary region displays pre-seeded exceptions and recommendations


The seeded exception messages alert you to:

Material Shortages

Late Sales Orders

Under Utilized Trips

Click Details to open the exception details.


Recommendations alert you to:

Trips Ready for Release

Purchases Ready for Release

Click Details to open the recommendation details and click Release to release all trips or
purchases.
Plan summary counts are planner specific if planner is specified in the plan preferences.
KPIs
The KPI region displays four comparison statistics. They are recalculated each time that
the plan is run

Inventory Turns: Calculated in the same way as Oracle Advanced Supply Chain
Planning

Vehicle Utilization: Displayed as a percent. Vehicle utilization = Average (All trip


utilizations for the plan). Each trip utilization is included if Ship Method =
Truckload and Weight Capacity Limit is not null. Each Trip utilization = Trip
weight / Trip weight total capacity.

Fill Rate: Same as on time delivery: [(Total number of orders - Number of late
orders) * 100) / Total number of orders]. We do not show service level which is

Running and Analyzing Distribution Plans 15-7

computed in Oracle Advanced Supply Chain Planning as (Demand quantity


satisfied by due date / Demand quantity) * 100. In the distribution market, the
number of sales orders completed on time is more interesting than the quantity
satisfied by due date.

Supply Chain Costs: We only support total cost in the display and do not display
the components of the cost breakdown. It is calculated the same as Oracle
Advanced Supply Chain Planning.

Users can also open the key indicators window from the planner workbench tree.
Set the targets for the four key indicators in the plan preferences.
High Volume Processing
Some distribution planning workbench windows are not available for plans run with
high volume processing. In these plans, allocation details are not updated for the final
plan output. They are:

From the Horizontal Plan window and the Allocation Plan, the Allocation Details
view

From the Trips view, the Trip Allocation Details view

There can be variances between exception messages issued by high volume and
standard distribution plans because the supply and demand pictures may be slightly
different. In standard distribution plans, the planning engine performs the netting and
allocation and the load consolidation together; in high volume distribution plans, it
performs them separately.

Distribution Plan Exception Messages


Overview
For general information about exception messages, see Overview of Exception
Messages, page 17-1. The list of exception messages there summarizes the exception
messages for the supply chain planning types (master production plan, master
production schedule, and material requirements plan). Distribution planning shares
some of these exception messages and it has some unique exception messages. The
topics that describe the distribution planning exception groups explain the exception
messages issued by distribution plans.
Viewing Exceptions
You view distribution planning exception messages in the same way as one views
supply chain plan exception messages. However, for distribution plans, you use the
Distribution Plan Workbench rather than the Planner Workbench to access them. For
general information about how to view exception messages, see Viewing Exceptions,
page 17-7.
Personal Queries

15-8 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Most Important Exceptions uses a personal query.


Set the personal query used in the Plan Preferences > Other > Most Important
Exceptions Personal Query.
Right click from most important exceptions to navigate to exception details, supply,
demand, trips, and so on.
Personal Queries enables users to:

Create a custom name for each exception

Include recommendations and reschedules, and sales order changes

Use the same exception multiple times (for example, late sales orders for X, and late
sales orders for Y)

Leverage enhanced inventory level exceptions filter criteria: Percent above or below
safety stock or target or maximum

It works as follows:

The custom name is displayed, not the exception name. The count is for the total
number of exceptions and ignores any group by's defined for the personal query

The Edit Query button opens the personal query from.

The Details button opens the exception details for the highlighted row.

Right Clicks from any row include:

Exception Details: Shows the exceptions for the row highlighted

Supply, Demand, Supply and Demand, and On Hand: Shows all supply and
demand without regard to the custom exception parameters.

Items: Shows all items

Trips: Shows the trips for a trip related exception.

The exceptions are sequenced in the window just as they appear in the personal
query.

Related Exceptions
This table shows related distribution planning exceptions. After you review an
exception message, you might consult related exception messages to gather more cause
and effect information about a situation.

Running and Analyzing Distribution Plans 15-9

Exception Group

Exception Message

Related Exceptions

Late Sales Orders and


Forecasts

Late replenishment
exceptions for sales orders /
forecasts

Material constraint
Order lead time constraint
Order is firmed late
Demand quantity is not satisfied

Late Sales Orders and


Forecasts

Sales order / forecast at risk

Order causes supplier capacity


overload
Order with insufficient lead time

Material Capacity

Material constraint

Allocation constraint
Order lead time constraint
Item shipment consolidated to a
later date

Supply Exceptions for


Late Sales Orders and
Forecasts

Allocation constraint

Allocation bucket details

Shortage and Excess

Items with a shortage

Material constraint
Allocation constraint

Shortage and Excess

Items below safety stock

Material constraint
Allocation constraint

Shortage and Excess

Items below target

Material constraint
Allocation constraint
Item shipment consolidated to a
later date

Late Sales Orders and Forecasts Exception Group


The following sections discuss the exceptions in this exception group and state their
effects on distribution plans.

Sales order/forecast at risk


Explanation

15-10 Oracle Advanced Supply Chain Planning Implementation and User's Guide

The purpose of this exception is to indicate that a certain end demand is at risk. The
reasons for this risk are investigated by going to the various related exceptions.
This exception is only generated when the sales order is in the same organization that
sources from a supplier. The exception can occur when Enforce Purchasing Lead times
or Enforce Supplier Capacity is not checked in the plan options.
Note: The planner can keep the Enforce Supplier Capacity or

Purchasing Lead-times constraint disabled, or the planning engine can


disable these constraints if the demand pegged to a sales order is late.

This exception will be calculated by obtaining a unique list of demands from the list of
end demands that are pegged to:

Supply orders that cause Supplier Capacity Overload: This exception message
appears when the scheduled supplier capacity in a planning time bucket is
overloaded

Supply order with insufficient lead time: This exception message appears when the
scheduled supply order violates purchasing lead time

The following exception messages are in the Late Sales Orders and Forecasts exception
group that you can use for collecting further information about the sales order or
forecast at risk:

Sales Order / Forecast at Risk due to Material Shortage

Order causes Supplier Capacity Overload

Order with Insufficient Lead-time

Information Displayed
The information displayed for this exception message all refers to the demand line and
is:

Order Number: The Order Number for the Sales Order

Item: The name of the end item

Category: The category where the end item exists

Org: The organization for the end item

End Item Description

Order Type

Demand Date

Running and Analyzing Distribution Plans 15-11

Planned Arrival Date

Product Family

Order Quantity

Customer

Customer Site

Demand Class

Planner: The planner name

Planning Group

Priority

Resolution Suggestions
Check for more details from related exceptions in the Supply Problems for Late Sales
Orders and Forecasts exception group.

Past due sales orders


Explanation
This exception message appears for past due sales order lines. A past due sales order
line is a sales order line with a schedule date earlier than the plan horizon start date.
Distribution Planning shares this exception message with ASCP. The characteristics of
this exception message are same as those of supply chain plans. For more information
on this exception message, see "Past due sales orders" in Late Sales Orders and
Forecasts Exception Group, page 17-12.

Past due forecast


Explanation
This exception message appears for late forecast entries. A late forecast entry is a
forecast entry with a date earlier than the plan horizon start date. The planning engine
issues this message even if the forecast is totally consumed.
Distribution Planning shares this exception message with ASCP. The characteristics of
this exception message are same as those of supply chain plans. For more information
on this exception message, see "Past due forecast" in Late Sales Orders and Forecasts
Exception Group, page 17-12.

Late replenishment for sales order


Explanation

15-12 Oracle Advanced Supply Chain Planning Implementation and User's Guide

This exception message appears in a distribution plan when the planning engine detects
that the supplies for a sales order line are due later than the sales order line due date.
This exception is generated for external sales orders and is not generated for internal
sales orders.
The demand satisfied date is the latest due date of the supplies pegged directly to an
end demand. The planning engine issues this exception message against a sales order
line when its demand satisfied date is later than its schedule date.
This exception usually occurs because of a material constraint or planning time fence. It
often occurs in Enforce Purchasing Lead Time and Enforce Supplier Capacity
constrained plans when the planning engine needs to move supply order due dates to
honor supplier capacity or lead-time constraints.
For example, there is a sales order line on item A due 25 January for quantity 100 in
organization D2 The supplies pegged to this sales order line are:

Supply 1: Quantity 50 and due date 23 January

Supply 2: Quantity 20 and due date 25 January

Supply 3: Quantity 30 and due date 27 January

Demand satisfied date is 27 January (from Supply 3).

Days late is 2.

Quantity satisfied by sales order line schedule date is 70 (from Supply 1 and Supply
2).

For more information on this exception message, see Late Sales Orders and Forecasts
Exception Group, page 17-12.

Late replenishment for forecast


Explanation
This exception message appears in a distribution plan when the planning engine detects
that the supplies for a forecast are due later than the forecast due date.This exception is
generated for external sales orders and is not generated for internal sales orders.
The demand satisfied date is the latest due date of the supplies pegged directly to an
end demand. The planning engine issues this exception message against a sales order
line when its demand satisfied date is later than its schedule date.
This exception usually occurs because of a material constraint or planning time fence. It
often occurs in Enforce Purchasing Lead-Time and Enforce Supplier Capacity
constrained plans when the planning engine needs to move supply order due dates to
honor supplier capacity or lead-time constraints.
For example, there is a forecast entry e on item A due 25 January for quantity 100 in
organization D2 The supplies pegged to this forecast entry are:

Running and Analyzing Distribution Plans 15-13

Supply 1: Quantity 50 and due date 23 January

Supply 2: Quantity 20 and due date 25 January

Supply 3: Quantity 30 and due date 27 January

Demand satisfied date is 27 January (from Supply 3).

Days late is 2.

Quantity satisfied by forecast schedule date is 70 (from Supply 1 and Supply 2).

For more information on this exception message, see Late Sales Orders and Forecasts
Exception Group, page 17-12.

Supply Exceptions for Late Sales Orders and Forecasts Exception Group
The following sections discuss the exceptions in this exception group and state their
effects on distribution plans.

Allocation constraint
Explanation
The allocation constraint exception message appears for each allocation bucket and item
when the destination organization is not allocated the full requested supply from the
source organization or from the supplier.
The exception issued for each item, destination organization, allocation bucket and
source organization or supplier / supplier site.
The planning engine does not issue this exception message if the plan was run with
high volume processing.
Allocation constraints can occur for one or more of the following reasons:

Higher priority demands from other organizations acquired the supply available
for an organization leaving a shortage for the organization's demands.

Multiple demands from several organizations of the same priority led to the
application of a Fair Share Allocation Rule, leaving a shortage for a demand.

Rounding of demands from other organizations due to order modifiers led to


additional allocations for other demands, leaving a shortage for a demand.

An insufficient supplier capacity compelled multiple organizations to allocate


supplies across competing demands.

Information Displayed

15-14 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Action

Exception

Source Org

Destination Org: Not populated if the allocation constraint is not for transferring
demands.

Customer

Customer Site

Supplier

Supplier Site

Item: Item Number of the item for which the exception is generated.

Allocation bucket start date.

Allocation bucket end date.

Demand quantity: Total demand quantity from the destination organization for this
bucket. Note that demand quantity in a bucket can include carried over demands
that were not satisfied in prior buckets.

Allocated quantity: Total supply allocated to the destination organization for this
bucket.

Total Demand quantity: Total demand quantity in this bucket from all demand
sources. Again, this can include carried over demand from prior buckets.

Total Supply quantity: Total supply quantity from the source organization or the
supplier in this bucket.

% of Total Supply Allocated: Allocated quantity / total supply quantity * 100%.

Fixed lot multiplier: The order modifier used for this item and destination
organization.

Allocation Rule: Fair Share Allocation Rule Name.

Allocation Rule Type: Fair Share Allocation Rule Type.

Planner

Product Family

Running and Analyzing Distribution Plans 15-15

Item Category

Resolution Suggestions
To resolve this exception, navigate to the horizontal plan or the allocation plan to
review all allocations made in a bucket and determine if allocations, demands or
supplies should be adjusted.
Also, check for more information used by the distribution plan to make the allocation
decisions in the Allocation Bucket Details window. To navigate to Allocation Bucket
Details window, right click on the Allocation Constraint exception message and select
Allocation Bucket Details.

Allocation bucket details


Explanation
Allocation Bucket Details is not a true exception message, but an additional piece of
information displayed about the allocation constraint exception. The allocation bucket
details shows the information used by the distribution plan to make the allocation
decisions.
You can also display the allocation bucket details information by right clicking within
the horizontal plan or the allocation plan.
An allocation bucket results row is displayed for each demand priority, allocation
bucket, source organization, destination organization, and Firm flag.
Note: The Firm flag indicates whether the demand is firm or is pegged

directly to a firm supply in the destination organization. For example, if


an internal transfer from Org1 to Org2 is firmed, then the demand
created in Org1 from the internal transfer is referred to as a firm
demand.

During allocation, firm demands are given higher priorities over other demands. Firm
demands from the earliest bucket are given the highest priority. If the item is a
component, then a row appears for each of the parent items also. However, in such a
case the destination organization is null.
You can navigate to Supply Allocation Detail window by right clicking the Allocation
Constraint exception message and selecting the Allocation Bucket Details option.
Information Displayed

Action

Exception

Source Org

Destination Org

15-16 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Supplier

Supplier Site

Item

Demand Priority: Inventory rebalancing demands display as priority 0. All other


demands display their original demand priority.

Firm Flag: Indicates that the demand is firm or is pegged to a firm supply in the
destination organization.

Firm Demand Carry Forward Buckets: The number of allocation buckets that the
firm demand is carried forward. If the firm demand is in the current bucket, then
the bucket quantity is 0.

Allocation Bucket Start Date

Allocation Bucket End Date

Demand Quantity: Total demands for this priority and bucket for this destination
organization.

Fixed Lot Multiplier: The order modifier used for this item and destination
organization.

Actual Allocated Quantity: The actual quantity allocated to this destination org for
this priority and allocation bucket.

Total Available to Allocate Quantity: The total quantity available to allocate to all
demands for this priority and allocation bucket.

Total Supply: The total available supply in this bucket from this source
organization.

Allocated Percentage: This value is calculated by the following formula:


(Actual Allocated Quantity / Total Available to Allocate Quantity *100)

Total Allocated Quantity to Higher Priorities: The supply quantity allocated to


higher priority demands in this allocation bucket.

Total Demands for All Higher Priorities: Total demands before rounding for all
higher demand priorities in this bucket.

Total Demands for this Priority: Total demands before rounding in this allocation
bucket.

Running and Analyzing Distribution Plans 15-17

Planner

Product Family

Item Category

Item shipment consolidated to a later date


Explanation
An Item Shipment Consolidated to a Later Date exception message is generated when
the supply quantity is available to ship on time but there is not a shipment available for
the internal transfer. This can happen when supplies are pegged to target demands and
when there is no less-than-truckload or parcel ship method.
Information Displayed

Action

Exception

Source Org

Destination Org

Item

Need by date: The date when the demand is due in the destination organization.

Available Date: The earliest date when the supply is available in the source
organization.

Suggested Due date: The actual date when the supply is available in the destination
organization.

Quantity: The allocation line quantity. Typically, this is the quantity that is required
to meet the target inventory level demand.

Trip ID: The ID of the trip on which the allocation line is placed

Planner

Product Family

Item Category

Resolution Suggestions
If the supplies are pegged to safety stock or other higher priority demands, the planning
engine consolidates the supplies to create an on-time shipment. However, in such a

15-18 Oracle Advanced Supply Chain Planning Implementation and User's Guide

case, the shipment quantity can be less than the minimum shipment utilization target.
You can also consolidate trips manually to resolve this exception. For more information
on consolidating trips manually, see "Consolidating Trips" in Manage Distribution Plan
Overview, page 16-1.

Sales order cancellation


Explanation
This exception message is generated for each sales order line that has some or all of the
demand quantity canceled. Sales orders can be canceled if the profile option MSC:
Cancel Outstanding Sales Order Quantities is set to Yes.
Note that the system does not generate a Late replenishments for sales order exception
for sales orders that are canceled.
Information Displayed

Action

Release

Exception

Org

Customer

Customer Site

Requested Ship Date

Due Date

Latest Acceptable Date

Order Number

Ship Method

Item

Original Demand Quantity

Expired Demand Quantity

New Demand Quantity

% of Demand Expired: This percentage is calculated by using the following


formula:

Running and Analyzing Distribution Plans 15-19

(Expired Demand/Original Demand) * 100

Planner

Product Family

Item Category

Resolution Suggestions
Distribution planning engine provides this exception as an FYI to the planner.
Resolution may not be required for this exception.

Order causes supplier capacity overload


Explanation
This exception is generated when a particular buy order causes the supplier capacity to
be exceeded. This is detected and flagged at the time of scheduling the buy order.
When Enforce Supplier Capacity is not checked, buy orders are scheduled without
regard to supplier capacity and this exception can occur relatively frequently.
When Enforce Supplier Capacity is checked, firm buy orders may cause supplier
capacity to be overloaded. These orders are not rescheduled but the exception condition
is detected and reported.
This exception is generated as a related exception to sales order/forecast at risk
exception.
Distribution Planning shares this exception message with ASCP. The characteristics of
this exception message are same as those of supply chain plans. For more information
on this exception message, see "Order causes supplier capacity overload" in Supply
Problems for Late Sales Orders and Forecasts Exception Group, page 17-22.

Order lead time constraint


This exception is generated when a demand gets satisfied later than the due date
because of insufficient lead time.
Distribution Planning shares this exception message with ASCP. The characteristics of
this exception message are same as those of supply chain plans. For more information
on this exception message, see "Order lead time constraint" in Supply Problems for Late
Sales Orders and Forecasts Exception Group, page 17-22.
Note: Despite the similarities, the following fields are described

differently in this exception message for distribution plans:

Required Start Time field is described as From Date: Required Start


Time for make orders, the dock date for buy orders, and the ship

15-20 Oracle Advanced Supply Chain Planning Implementation and User's Guide

date for transfer orders.

Required Completion Time field is described as To Date: Required


Completion Time.

Order with insufficient lead time


This exception message is generated for any order that gets scheduled when there is
insufficient time from the plan start date or the planning time fence for the item lead
time.
This exception will be generated if Enforce Purchasing Lead Time is not checked.
Distribution Planning shares this exception message with ASCP. The characteristics of
this exception message are same as those of supply chain plans. For more information
on this exception message, see "Order with insufficient lead time" in Supply Problems
for Late Sales Orders and Forecasts Exception Group, page 17-22.

Demand quantity is not satisfied


This exception is generated when demand satisfied dates are pushed to the end of the
planning horizon for the supply quantity pegged to this demand is less than the
demand quantity (at some point within the supply chain pegging tree).
This exception is generated for every demand for which the supply quantity is
insufficient
This exception is generated as a related exception for Late Replenishments for Sales
Order/Forecast.

Order violates a business calendar


This exception is generated for any order in which one of the dates on the order is in
violation of a valid calendar that governs that date. As part of the exception details we
will provide the name of the calendar that is being violated as well as the usage of that
calendar with respect to the order, for example, Shipping and Receiving. Note that only
a single exception will be generated for each order, even if that order violates multiple
calendars. The calendar violation field in the exception details will indicate the specific
calendars that have been violated.
Distribution Planning shares this exception message with ASCP. The characteristics of
this exception message are same as those of supply chain plans. For more information
on this exception message, see "Order violates a business calendar" in Supply Problems
for Late Sales Orders and Forecasts Exception Group, page 17-22.
Note: For distribution plans, this exception message also displays the

ID of the trip that the order is on.

Running and Analyzing Distribution Plans 15-21

Material Capacity Exception Group


The following sections discuss the exceptions in this exception group and state their
effects on distribution plans.

Supplier capacity overloaded


Explanation
This exception message appears when, in a planning time bucket, the supplier required
capacity is more than the supplier available capacity.
These exceptions are typically issued when Enforce Supplier Capacity is not checked.
Purchase orders are scheduled without regard to supplier capacity and overloads can
occur.
The overload Percentage is calculated using the following formula:
(Required Quantity/Cumulative Available Quantity) * 100
Distribution Planning shares this exception message with ASCP. The characteristics of
this exception message are same as those of supply chain plans. For more information
on this exception message, see "Supplier capacity overloaded" in Material and Resource
Capacity Exception Group, page 17-43.
Important: A new field is added to this exception for distribution plans

called Maximum Overload Percentage. This field displays the


maximum overload percentage for the exception time period.

Organization capacity exceeded


Explanation
This exception message is generated whenever organization capacity, either weight or
cube, is exceeded at the end of a day. The start and end dates indicate the time period
during which either weight or cube organization capacity is overloaded. Generated
once for every date range when the organization capacity is exceeded. The maximum
overload quantity is calculated as the maximum amount of the overload during the date
range.
The planning engine allows organization capacity to be exceeded and reports the
occurrences. Note that the planning engine does not recalculate the exception during
on-line or batch replan. It is only calculated during a full plan launch. Also, shipments
are not automatically rescheduled because organization capacity is exceeded.
Information Displayed

Action

Exception

15-22 Oracle Advanced Supply Chain Planning Implementation and User's Guide

organization

Start Date

End Date

Weight Over Load %: This percentage is calculated by the following formula for the
date range between the start date and end date:
Maximum of (Actual Weight / Maximum Capacity Weight) * 100

Cube Over Load %: This percentage is calculated by the following formula for the
date range between the start date and end date:
Maximum of (Actual Cube / Maximum Capacity Cube) * 100

Resolution Suggestions
Consider the following steps to resolve an Organization capacity violation exception
message:
1.

2.

Navigate to the Trips window and review the deliveries by date:

Reschedule the Dock Dates for the trips in the plan at later dates.

Reschedule the Ship Dates for the trips in the plan at earlier dates.

Optionally firm the adjusted Trip.

Release the adjusted Trip.

Material shortage
Explanation
The exception is issued for each planning bucket when:

The inventory calculated by [constrained supplies - unconstrained demands] at the


end of the bucket is less than the target inventory level. The value [constrained
supplies - unconstrained demands] is referred to as Unconstrained Projected
Available Balance.

If you did not define a target inventory for the organization, the system defines the
safety stock level as the target inventory. Hence, the exception is issued when the
Unconstrained Projected Available Balance goes below the safety stock level if the
target inventory is not defined.

Constrained supplies:The planned supplies output supply


schedule, constrained by material availability, based on the

Running and Analyzing Distribution Plans 15-23

constraints you selected while defining the plan options, for


example, supplier capacity or purchasing lead-time.

Unconstrained demands: Demand calculated during an


unconstrained planning step. This does not specify the final
constrained demands in each bucket.

In other words, the exception is issued if there is a supply shortage in a daily or weekly
planning bucket, and if the plan tried to meet all unconstrained or actual demands.
Important: The bucketing is either at the daily or weekly level since

these are the only two options allowed for planning buckets. In the
daily planning buckets, the material shortage is reported by the minute
as distribution planning really plans in minute increments. For weekly
buckets, distribution planning uses 00:00:00 on the first day of the week
bucket and 23:59:00 on the last day of the week.
The start of a material shortage occurs anytime the unconstrained
projected available balance is less than the target inventory on the start
date and the unconstrained projected available balance one minute
prior is greater than the unconstrained projected available balance on
the start date. That is, anytime the unconstrained projected available
balance becomes worse a new material shortage is generated. In other
words, for a single Material Shortage exception, the (unconstrained
projected available balance - target inventory) on the start date is at its
lowest value for the date range of the exception.
The end of the material shortage occurs in either of the following cases

If you start a new material shortage

The (unconstrained projected available balance - target inventory)


becomes greater than zero

The quantity on the material shortage is the unconstrained projected


available balance at the start of the material shortage.

Information Displayed

Organization: The organization with the material shortage

Item Planner

Supplier: If the material is purchased, then this field displays the supplier name.

Supplier Site

15-24 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Target Qty: Displays the target inventory level on the start date of the exception
(From Date). Note that this value cannot be used to compare the shortage amount if
the target stock levels have changed during the date range of the exception.

Safety Stock Qty: Displays the Safety Stock Inventory level on the start date of the
exception. Like target quantity, this value also cannot be used to compare the
shortage amount if the safety stock levels have changed during the date range of
the exception.

Unconstrained PAB: Displays the inventory calculated by [constrained supplies unconstrained demands] on the start date of the exception.

From Date

To Date

Shortage: Displays the inventory calculated by [Target Inventory Level Unconstrained PAB] on the start date of the exception.

Actual Duration (Hours): Displays the hours elapsed between the start date and the
end date. The system calculates the hours by [End Date - Start Date].

Product Family

Item Category

Resolution Suggestions
Check the following related exceptions to determine the underlying cause of the
material shortage in the current bucket for a specific item-organization combination:

Lead-time constraint: The related exception is Order Lead-time Constraint.

Supplier capacity constraint: The related exception is another Material Shortage


with a specific supplier name.

Source organization constraint: The related exception is another Material Shortage


for the same item with a different organization as the source organization. This
indicates that the supply is constrained or short in the source organization. The
system also issues an allocation constraint.

Kit component constraint: The related exception is another Material shortage with a
different item, which is a component of the kitted item in the original material
shortage. The user can now follow the related exceptions for the component to
understand why it is in short supply.

Allocation constraint: The related exception is an allocation constraint exception.

Running and Analyzing Distribution Plans 15-25

Load consolidation constraint: The related exception is an item trip consolidated to


a later date.

To summarize, check for the following related exceptions to resolve a Material shortage
exception:

Material shortage for the


1.

Same item in the source organization

2.

Component item in the destination organization

3.

Same item from a supplier

Allocation constraint, Demand quantity not satisfied, and Order lead-time


constraint for the
1.

Same item in the source organization

2.

Component item in the destination organization

Item shipment consolidated to a later date


1.

For same item in the source organization

Also consider:

Adjusting the planned inbound shipment quantity

Updating supply allocation rule

Firming the planned inbound shipments on a new date

Modifying the sourcing rules: For example, change sourcing percentage

Transportation and Distribution Exception Group


The following sections discuss the exceptions in this exception group and state their
effects on distribution plans.

Trip under utilized


Explanation
Generated when both weight and cube for a trip is below the minimum weight and
cube allowed for the particular ship method.
Note: The minimum weight and cube are defined by the plan options

15-26 Oracle Advanced Supply Chain Planning Implementation and User's Guide

and ship method trip limits.

The planning engine generates an exception message for each trip with weight and cube
below the minimum level.
Information Displayed

Action

Exception

Trip ID

Ship Method

Source Org

Destination Org

Plan Ship Date

Plan Dock Date

Weight Under Load %: Displays the percentage of weight by which the trip is
under-loaded. Displays null if the trip is not under-loaded. The percentage is
calculated by the following formula:
(1 - Actual Weight/Minimum Weight) * 100

Weight

Min Weight Allowed

Cube Under Load %: Displays the percentage of cube by which the trip is
under-loaded. Displays null if the trip is not under-loaded. The percentage is
calculated by the following formula:
(1 - Actual Cube/Minimum Cube) * 100

Cube

Min Cube Allowed

Pieces

Resolution Suggestions
To resolve this exception, consider the following steps:
1.

Right click on the exception message in the Exception Details window, and select

Running and Analyzing Distribution Plans 15-27

Trips.
2.

In the Trips window review the trip and internal requisitions.

3.

Adjust the Trip so that it respects the minimum weight and/or cube:
1.

Add unassigned internal requisitions to the trip.

2.

Release the updated trip.


Note: Optionally, accept the under utilization and firm and release the

trip.

Trip over utilized


Explanation
Generated when either weight or cube for a trip is above either the maximum weight or
cube allowed for the particular ship method.
Note: The maximum weight and cube are defined by the plan options

and ship method trip limits.

The planning engine generates an exception message for each trip with weight and cube
above the maximum level. Currently, over utilization of a trip can happen only in the
case of firm internal sales orders with quantities that are above the trip maximum.
Information Displayed

Action

Exception

Trip ID

Ship Method

Source Org

Destination Org

Plan Ship Date

Plan Dock Date

Weight Over Load %: Displays the percentage of weight by which the trip is
overloaded. Displays null if the trip is not overloaded. The percentage is calculated

15-28 Oracle Advanced Supply Chain Planning Implementation and User's Guide

by the following formula:


(1 - Actual Weight/Maximum Weight) * 100

Weight

Max Weight Allowed

Cube Over Load %: Displays the percentage of cube by which the trip is
overloaded. Displays null if the trip is not overloaded. The percentage is calculated
by the following formula:
(1 - Actual Cube/Maximum Cube) * 100

Cube

Max Cube Allowed

Pieces

Resolution Suggestions
To resolve this exception, consider the following steps:
1.

Right click on the exception message in the Exception Details window, and select
Trips.

2.

In the Trips window review the trip and internal requisitions.

3.

Adjust the Trip so that it respects the maximum weight and/or cube:
1.

Remove internal requisitions or reduce the quantity of internal requisitions on


the trip

2.

Release the updated trip.


Note: Optionally, accept the over utilization and firm and release the

trip.

Item Shortage and Excess Exception Group


The following sections discuss the exceptions in this exception group and state their
effects on distribution plans.

Item with a projected stockout


Explanation
Distribution planning shares the Items with a shortage exception message with ASCP.

Running and Analyzing Distribution Plans 15-29

However, to distinguish this exception from a Material Shortage, Distribution Planning


recognizes this exception message as Item with a Projected Stockout.
This exception message appears when projected available balance for a planning bucket
is negative and is within the exception set Shortage Exceptions exception time period.
Projected available balance is Previous bucket projected available balance + Sum of
supply quantities with due date in this planning time bucket - Sum of demand
quantities with due date in this planning time bucket.
The demands are most likely independent (because the planning engine pushes out
dependent demand due dates). Due to lead time, intransit time, calendar, planning time
fence, or supplier capacity constraints, the supply due dates are later than the end
demand due date.
The characteristics of this exception message are same as those of supply chain plans, as
Distribution Planning shares this exception message with ASCP. For more information
on this exception message, see "Items with a shortage" in Shortages and Excess
Exception Group, page 17-67.

Items below safety stock


Explanation
This exception message appears when projected available balance for a planning bucket
is below the specified safety stock level for the planning bucket (but not below zero).
Projected available balance is Previous bucket projected available balance + Sum of
supply quantities with due date in this planning time bucket - Sum of demand
quantities with due date in this planning time bucket.
The exception is not issued when the projected available balance is negative and the
more severe exception Item with a Projected Stockout Exception is issued.
The planning engine does not consult the exception set for the item.
Distribution Planning shares this exception message with ASCP. The characteristics of
this exception message are same as those of supply chain plans. For more information
on this exception message, see "Items below safety stock" in Shortages and Excess
Exception Group, page 17-67.
The following new fields are added to this exception for distribution plans:

Duration (Days): Displays the difference between the start date and the end date of
the planning time bucket by [End Date - Start Date].

Maximum Qty: Displays the maximum quantity below safety stock.

Items with excess inventory


The planning engine generates this message when projected available balance for a
bucket is greater than the exception set Excess Quantity value for the item and within
the exception set Excess Exceptions exception time period. Projected available balance is

15-30 Oracle Advanced Supply Chain Planning Implementation and User's Guide

calculated by the following formula:


[Previous bucket projected available balance + Sum of supply quantities with due date in this
planning time bucket - Sum of demand quantities with due date in this planning time bucket]
Note that items with excess inventory are not generated for items with items above
target exceptions or maximum inventory level exceptions.
Distribution Planning shares this exception message with ASCP. The characteristics of
this exception message are same as those of supply chain plans. For more information
on this exception message, see "Items with excess inventory" in Shortages and Excess
Exception Group, page 17-67.
Important: The following new fields are added to this exception for

distribution plans:

Maximum Quantity: Displays the maximum excess quantity for the


exception time period.

Maximum Cost: Displays the cost of the total quantity by [


Quantity * Item Cost]

Items below target inventory level


Explanation
This exception message appears when projected available balance for a planning bucket
is below the specified target inventory level for the planning bucket. Projected available
balance is calculated by the following formula:
[Previous bucket projected available balance + Sum of supply quantities with due date in this
planning time bucket - Sum of demand quantities with due date in this planning time bucket]
The planning engine does not consult the exception set for the item.
Note: The following exception messages are issued whenever the target

quantity for an item changes and quantity is below target. However,


the planning engine does not generate a new exception when this
quantity (i.e. the quantity below target) is updated.

Supplier capacity overloaded

Items with a projected stockout

Items with excess inventory

Items below safety stock

Items below target inventory level

Running and Analyzing Distribution Plans 15-31

Items above target inventory level

Items above maximum inventory level

Material shortage

Note that all these exception messages have both From Date and To
Date fields. The fields carry time stamps and the exceptions are issued
from the date/time stamp that the exception is triggered and ends at the
date/time stamp that the exception condition is resolved.

Information Displayed

Action

Exception

Org

Item

Start Date: The start date for the first planning time bucket

End Date: The start date for the last planning time bucket

Duration (Days): Displays the days elapsed between the start date and the end date,
and is calculated by [End Date - Start Date].

Actual Duration (Hours): Displays the hours elapsed between the start date and the
end date, and is calculated by [End Date - Start Date].

Maximum Qty: Displays the maximum quantity for the time period, and is
calculated by the Maximum of [Target Inventory Level - Projected Available
Balance].

Target Qty: Target Inventory Level on the start date.

Planner

Product Family

Item Category

Resolution Suggestions
Consider the following to resolve this exception:

Expediting supply orders

15-32 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Transferring some inventory from another organization to the organization for


which the exception is generated

Items above target inventory level


Explanation
The planning engine generates this message when projected available balance for a
planning bucket is greater than the target inventory level for the item. Projected
available balance is calculated by the following formula:
[Previous bucket projected available balance + Sum of supply quantities with due date in this
planning time bucket - Sum of demand quantities with due date in this planning time bucket]
Note that items above target are not generated for items with inventory levels above
maximum.
Note: An exception message is issued whenever the target quantity

changes and quantity is above target. However, a new exception is not


issued when the quantity above target changes.

Information Displayed

Action

Exception

Org

Item

Start Date: The start date for the first planning time bucket

End Date: The end date for the last planning time bucket

Duration (Days): Displays the days elapsed between the start date and the end date,
and is calculated by [End Date - Start Date].

Actual Duration (Hours): Displays the hours elapsed between the start date and the
end date, and is calculated by [End Date - Start Date].

Maximum Qty: Displays the maximum quantity for the time period, and is
calculated by the Maximum of [Projected Available Balance - Target Inventory
Level].

Target Qty: Target Inventory Level on the start date.

Safety Stock Qty: Safety stock inventory level on the start date.

Running and Analyzing Distribution Plans 15-33

Planner

Product Family

Item Category

Resolution Suggestions
Consider the following to resolve this exception:

Cancelling unnecessary supply orders

Transferring the excess inventory to another organization

Items above maximum inventory level


The planning engine generates this message when projected available balance for a
bucket is greater than the maximum inventory level for the item. Projected available
balance is calculated by the following formula:
[Previous bucket projected available balance + Sum of supply quantities with due date in this
planning time bucket - Sum of demand quantities with due date in this planning time bucket]
Information Displayed

Action

Exception

Org

Item

Start Date: The start date for the first planning time bucket

End Date: The end date for the last planning time bucket

Duration (Days): Displays the days elapsed between the start date and the end date,
and is calculated by [End Date - Start Date].

Actual Duration (Hours): Displays the hours elapsed between the start date and the
end date, and is calculated by [End Date - Start Date].

Maximum Qty: Displays the maximum quantity for the time period, and is
calculated by the Maximum of [Projected Available Balance - Maximum Inventory
Level]

Maximum Inventory Level: Maximum Inventory Level on the start date

Planner

15-34 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Product Family

Item Category

Resolution Suggestions
Consider the following to resolve this exception:

Cancelling unnecessary supply orders

Transferring the excess inventory to another organization

Reschedule Exception Group


The following sections discuss the exceptions in this exception group and state their
effects on distribution plans.

Changes recommended for sales orders


Explanation
The exception is generated when ASCP recommends changes to the existing sales order
line details. The exception will be generated each time there is a change in the following
sales order line entities in ASCP.
This exception helps integrating the planning and Order management data flow
whenever ASCP recommends changes to the existing orders.
Distribution Planning shares this exception message with ASCP. The characteristics of
this exception message are same as those of supply chain plans. For more information
on this exception message, see "Changes recommended for sales orders" in Reschedules
Exception Group, page 17-73.

Orders to be rescheduled out


Explanation
This exception message appears when the planning engine suggests that you
reschedule an existing supply order (scheduled receipt) to a later date to avoid carrying
excess inventory. It occurs when the planning engine detects a non-firm existing supply
order with a due date that is earlier than it suggests (suggested due date).
The planning engine does not issue this recommendation for firm existing supply
orders.
The planning engine continues to plan lower bill of material levels as if you accept the
suggestion.
Distribution Planning shares this exception message with ASCP. The characteristics of
this exception message are same as those of supply chain plans. For more information
on this exception message, see "Orders to be rescheduled out" in Reschedules Exception
Group, page 17-73

Running and Analyzing Distribution Plans 15-35

Important: A new field is added to this exception for distribution plans

called Demand Order Number. This field displays the order number of
the internal sales order.

Orders to be rescheduled in
Explanation
This exception message appears when the planning engine suggests that you
reschedule an existing supply order to an earlier date. It occurs when the planning
engine detects a non-firm existing supply order with a due date that is later than it
suggests (suggested order date).
The planning engine continues to plan lower bill of material levels as if you accept the
suggestion.
Distribution Planning shares this exception message with ASCP. The characteristics of
this exception message are same as those of supply chain plans. For more information
on this exception message, see "Orders to be rescheduled in" in Reschedules Exception
Group, page 17-73.
Important: A new field is added to this exception for distribution plans

called Demand Order Number. This field displays the order number of
the internal sales order.

Orders to be cancelled
Explanation
This exception message appears when the planning engine suggests that you cancel an
existing supply order.
It occurs when the planning engine detects a non-firm existing supply order that you do
not need to satisfy demand or safety stock requirements.
The planning engine continues to plan lower bill of material levels as if you accept the
suggestion.
Distribution Planning shares this exception message with ASCP. The characteristics of
this exception message are same as those of supply chain plans. For more information
on this exception message, see "Orders to be cancelled" in Reschedules Exception
Group, page 17-73.
Important: A new field is added to this exception for distribution plans

called Demand Order Number. This field displays the order number of
the internal sales order.

15-36 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Past due orders


Explanation
This exception message appears when the planning engine detects supply orders and
planned orders that have order (start) dates and due dates in the past (before the
planning horizon start date).
For non-firmed supply orders, the planning engine also issues Orders to be rescheduled
out exception message.
Distribution Planning shares this exception message with ASCP. The characteristics of
this exception message are same as those of supply chain plans. For more information
on this exception message, see "Past due orders" in Reschedules Exception Group, page
17-73

Order is firmed late


Explanation
This exception is generated when the planning engine encounters a firm order because
of which planning is unable to schedule succeeding orders in time to meet the demand
due date. This exception is generated when the order is firmed.
There will be one exception for every Firm Supply that is encountered that causes
demand lateness
Distribution Planning shares this exception message with ASCP. The characteristics of
this exception message are same as those of supply chain plans. For more information
on this exception message, see "Order is firmed late" in Reschedules Exception Group,
page 17-73.

Order is firmed early


Explanation
This exception is generated when the planning engine encounters a firm order because
of which planning is unable to schedule preceding orders without causing lead time
compressions on the upstream preceding orders.
There will be one exception for every Firm Supply that is encountered that causes
upstream order lead time compression.
Distribution Planning shares this exception message with ASCP. The characteristics of
this exception message are same as those of supply chain plans. For more information
on this exception message, see "Order is firmed early" in Reschedules Exception Group,
page 17-73.

Sales Order Line Allocation Split


Explanation

Running and Analyzing Distribution Plans 15-37

This exception message is generated for each sales order line that is split during the
order line allocation process. The planning engine generates this exception message
only once for the original sales order line number. Sales order lines are only split if the
appropriate plan option is checked.
Note: The planning engine also generates Late Replenishment for Sales

Order exception message for the new sales order lines that are satisfied
late.

Information Displayed

Action

Exception

Org

Item

Sales Order Number

Suggested Due Date: The original suggested due date of the sales order line

Original Qty: The original sales order line quantity

Qty on Time: The quantity that is delivered on time

Late Qty: The quantity of the late split sales order line. Displays the total of all lines
that are late if there is more than one split from the original line.

Late Suggested Due Date: The date of the late split sales order line. Displays the
latest date if more than one line is split from the original line.

% Quantity Satisfied on Time: Displays the percentage of quantity delivered on


time by the following formula:
[Qty on Time / Original Qty] * 100

Planner

Product Family

Item Category
Note: Distribution planning engine provides this exception as an FYI to

the planner. Resolution may not be required for this exception.

15-38 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Order quantity change


Explanation
Generated whenever the purchase order, internal sales order, or internal requisition
quantity is reduced but is still greater than zero. If the order quantity is reduced to 0,
that is considered a cancellation and a different reschedule recommendation is issued.
Information Displayed

Action

Release

Exception

Trip ID

Source Org

Destination Org

Ship Date

Due Date

Demand Order Number: Internal Sales Order Number

Order Number: Internal Requisition Number

Ship Method

Item

Old Quantity

New Quantity

Planner

Product Family

Item Category

Resolution Suggestions
Consider increasing the quantity of the purchase order, internal sales order, or the
internal requisition.

Running and Analyzing Distribution Plans 15-39

Note: Distribution planning engine provides this exception as an FYI to

the planner. Resolution may not be required for this exception.

Substitutes and Alternates Exception Group


The following sections discuss the exceptions in this exception group and state their
effects on distribution plans.

Planned order uses alternate BOM


Explanation
The exception message Planned order uses alternate BOM/routing in ASCP is renamed
as Planned order uses alternate BOM in Distribution Planning.
This exception message appears when the planning engine:

Under the direction of a decision rule, assigns an alternate bill of material and
routing to a planned order

Detects a firm a planned order with an alternate bill of material and routing

As Distribution Planning shares this exception message with ASCP, the characteristics
of this exception message are same as those of supply chain plans. For more
information on this exception message, see "Planned order uses alternate BOM/routing"
in Substitutes and Alternates Used Exception Group, page 17-92.

Planned order uses substitute components


Explanation
This exception message appears when the planning engine:

Under the direction of a decision rule, assigns a substitute component to a planned


order.

Detects a firm a planned order with a substitute component.

Distribution Planning shares this exception message with ASCP. The characteristics of
this exception message are same as those of supply chain plans. For more information
on this exception message, see "Planned order uses substitute components" in
Substitutes and Alternates Used Exception Group, page 17-92.

Order sourced from alternate facility


Explanation
This exception message appears when the planning engine:

15-40 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Under the direction of a decision rule, assigns a planned order to an alternate


facility

Detects a firm planned order with an alternate facility assigned

An alternate facility is an organization in the supply chain and is not a supplier site.
Distribution Planning shares this exception message with ASCP. The characteristics of
this exception message are same as those of supply chain plans. For more information
on this exception message, see "Order sourced from alternate facility" in Substitutes and
Alternates Used Exception Group, page 17-92.

Order sourced from alternate supplier


Explanation
This exception message appears when the planning engine:

In a plan with decision rules enabled, under the direction of a decision rule, assigns
a planned order to an alternate supplier (supplier with rank other than 1)

In any distribution plan, detects a firm planned order with an alternate supplier
assigned

Distribution Planning shares this exception message with ASCP. The characteristics of
this exception message are same as those of supply chain plans. For more information
on this exception message, see "Order sourced from alternate supplier" in Substitutes
and Alternates Used Exception Group, page 17-92.

Demand satisfied using end item substitution


Explanation
This exception message appears when the planning engine plans to satisfy an end item
demand using a supply order with a substitute item. The planning engine substitutes
items when both of these are true:

The plan is under the direction of substitution rules

The plan option Decision Rules, End Item Substitution is selected

If the planning engine satisfies a demand with multiple planned orders, it issues an
exception for each supply order with the substitute item.
Distribution Planning shares this exception message with ASCP. The characteristics of
this exception message are same as those of supply chain plans. For more information
on this exception message, see "Demand satisfied using end item substitution" in
Substitutes and Alternates Used Exception Group, page 17-92.

Running and Analyzing Distribution Plans 15-41

Alternate ship method used / ship method changed


Explanation
This exception is generated when the Distribution Planning engine selects an alternate
ship method for a planned order or changes the ship method on an existing sales order,
external purchase order, or planned order. The distribution plan can change the ship
method on a sales order even if the decision rules are not enabled (MPP/MPS/MRP
plans require decision rules enabled for this feature). The planning engine evaluates
alternate ship methods for internal transfers and uses similar logic to evaluate ship
methods for sales orders.
This exception is not used for internal sales orders, internal requisitions, or planned
orders for internal shipments or internal arrivals.
For released orders, you will get an exception when the originally suggested ship
method changes to a new ship method. For planned orders you will get an exception if
system chooses an alternate ship method
Information Displayed

Action

Exception

Trip ID

Original Ship Method

New Ship Method

Source Org

Destination Org

Due Date

Old Intransit Time

New Intransit Time

Source Type: Internal Requisition

Order: Internal Requisition Number

Item

Quantity

Planner

15-42 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Product Family

Item Category
Note: Distribution planning engine provides this exception as an FYI to

the planner. Resolution may not be required for this exception.

Internal transfer uses alternate ship method / ship method changed


Explanation
This exception is generated for every occurrence of the use of an alternate ship method
or a change in ship method for internal sales orders / internal requisitions and planned
shipments / planned arrivals. Note that decision rules do not have to be enabled for the
distribution plan to select alternate ship methods for internal transfers.
Users can specify sourcing rules with multiple ship methods at Rank 2 and below for
internal transfers. Distribution plans can select lower rank ship methods for
organizations specified as Rank 1 sources. Users do not need to enable decision rules for
this feature. However, if a new source is Rank 2, distribution plans will not select the
new source unless decision rules are enabled and alternate sources are selected.
As multiple ship methods can be listed in the sourcing rule for any rank, this exception
is not generated unless the ship method selected is a lower rank than the source is
originally listed.
Information Displayed

Action

Exception

Trip ID

Original Ship Method

New Ship Method

Source Org

Destination Org

Due Date

Old Intransit Time

New Intransit Time

Source Type: The source type is displayed as Internal Requisition

Running and Analyzing Distribution Plans 15-43

Order: Internal Requisition Number

Item

Quantity

Planner

Product Family Item Category

Planned order uses inventory rebalance source


Explanation
This exception is generated if the planning engine selects a supply source that is defined
as a inventory rebalance source of supply. Users can specify inventory rebalance
sources on the sourcing rules and the planning engine can use them under certain
conditions.
This exception is generated only for each of the internal requisitions sourced from an
inventory rebalance source. The name of the inventory rebalancing rule is also
displayed in the exception message.
Note: Inventory rebalance sources are used to transfer inventory to use

up the surplus at another organization before sourcing through the


usual channels.

Information Displayed

Action

Exception

Trip ID

Ship Method

Sourcing Rule

Source Org

Destination Org

Due Date

Source Type: Internal requisition

Order: Internal requisition number

15-44 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Item

Quantity

Planner

Product Family

Item Category
Note: Distribution planning engine provides this exception as an FYI to

the planner. Resolution may not be required for this exception.

Item Exceptions Exception Group


The following sections discuss the exceptions in this exception group and state their
effects on distribution plans.

Items with negative starting on hand


Explanation
This exception message appears when the planning engine detects an item with
negative beginning on-hand balance.
It usually occurs because of an incorrect inventory balance.
Distribution Planning shares this exception message with ASCP. The characteristics of
this exception message are same as those of supply chain plans. For more information
on this exception message, see "Items with negative starting on hand" in Item
Exceptions Exception Group, page 17-101.

Items with expired lot


Explanation
This exception appears when the planning engine detects a potential expired lot. A
potential expired lot is a lot that:

Has lot expiration date during the planning horizon

Is not pegged to a demand that results in its use before its lot expiration date

It occurs against items under lot control of Full Control. The calculation for lot
expiration date is Lot Receipt Date + Shelf Life Days.
Distribution Planning shares this exception message with ASCP. The characteristics of
this exception message are same as those of supply chain plans. For more information
on this exception message, see "Items with expired lot" inItem Exceptions Exception

Running and Analyzing Distribution Plans 15-45

Group, page 17-101.

Sourcing split percentage violated


Explanation
This exception message appears for days when the sourcing split percentages among
rank 1 suppliers is violated. The planning engine issues the exception against suppliers
whose sourcing percentage is not satisfied.
The actual sourcing percentage for a supplier is calculated as (Cumulative quantity
sourced from supplier/Cumulative quantity sourced from rank 1 suppliers) * 100
The distribution planning can only violate the sourcing split when decision rules are
enabled and alternate sources are selected.
Distribution Planning shares this exception message with ASCP. The characteristics of
this exception message are same as those of supply chain plans. For more information
on this exception message, see "Sourcing split percentage violated" in Item Exceptions
Exception Group, page 17-101.

Items with no activity


Explanation
This exception appears when the planning engine detects an item in an organization
with no demand and no supply throughout the planning horizon. It usually occurs for:

Substitute components

Components on alternate bills of material

End item substitutes

Typically, these items do not have other sources of demand and the planning engine
does not need to use them during the planning horizon.
If the item has no activity in multiple organizations, the planning engine issues this
exception message for each organization.
Distribution Planning shares this exception message with ASCP. The characteristics of
this exception message are same as those of supply chain plans. For more information
on this exception message, see "Sourcing split percentage violated" in Item Exceptions
Exception Group, page 17-101.

Recommendations Exception Group


The following sections discuss the exceptions in this exception group and state their
effects on distribution plans.
Distribution Planning shares the following exception message with ASCP. The
characteristics of these exception messages are same as those of supply chain plans: For

15-46 Oracle Advanced Supply Chain Planning Implementation and User's Guide

more information on this exception message, see Recommendations Exception Group,


page 17-110.

Discrete jobs recommendations

Purchase requisitions recommendations

Trip recommendations
Explanation
For Trip recommendations exception message, the planning engine generates a
summary level exception for new planned trips generated by the distribution plan with
the complete internal requisitions information for all internal requisitions attached to
the trip.

Defining Organization Selection Lists


When you right-click in the Planners Workbench, a Horizontal Plan menu appears and
preference set names are no longer displayed. The preference set selections for the
Horizontal Plan are only available from a right clicking within the Horizontal Plan
itself.
This table describes the right-click options:
Option

Description

This Org

The Horizontal Plan is displayed for the


organization based on the organization-item
context of the right-click.

Ship From / To Orgs

The Horizontal Plan is displayed for several


organizations based on the organization-item
context of the right-click.
Suppose the right-click is made from the
context of Organization X Item A. The
sourcing rules are checked, and for
Organization Z Item A, every source
organization and every destination
organization is displayed. Organization Z is
also displayed, as are inventory rebalance
organizations.

Running and Analyzing Distribution Plans 15-47

Option

Description

All Orgs

The Horizontal Plan is displayed for all


organizations, based on the item context of the
right-click.
Each individual organization is also displayed
if you select Display Each Org in All Orgs
View on the plan preferences setting for
material plan.
Otherwise, only the Summary section is
displayed. After the All Orgs Horizontal Plan
is displayed, you can right-click to toggle
between showing only All Orgs and Display
Each Org.

All Orgs (internal shipments not included)

The Horizontal Plan is displayed for all


organizations, based on the item context of the
right-click. Each individual organization is
also displayed if you select Display Each Org
in All Orgs View on the plan preferences
setting for material plan.
Otherwise, only the Summary section is
displayed. After the All Orgs Horizontal Plan
is displayed, you can right-click to toggle
between showing only All Orgs and Display
Each Org.

OrgList1, OrgList2, OrgList3

OrgList1, OrgList2, OrgList3 refers to


user-defined names for various organization
selection lists, as defined on the Org Selection
List form.
When selected, the Horizontal Plan opens
with each organization displayed in the
sequence defined from the list. The Summary
section at the top of the Horizontal Plan.

At the top of the Horizontal Plan, the Summary displays totals for all organizations
shown in the Horizontal Plan, if there is more than one organization displayed in the
Horizontal Plan. The summary section is the totals for all organizations displayed.

15-48 Oracle Advanced Supply Chain Planning Implementation and User's Guide

16
Managing Distribution Plans
This chapter covers the following topics:

Manage Distribution Plan Overview

Fair Share Allocation

Setting Up Customer Lists

Manage Distribution Plan Overview


Adjusting Allocations
The Distribution Plan Workbench provides several methods of analyzing and updating
supply allocations from one distribution center to another or from a distribution center
to end demands (sales orders and forecasts). The user can access either the allocation
plan or the horizontal plan for information about how distribution planning has
allocated scarce supplies. Users can adjust and firm internal transfers and allocate to
sales orders and forecasts.
Users can adjust allocations by:

Updating the allocation plan: Adjust allocations from source to destination


organizations

Analyzing the multiple organization display horizontal plan and then firming
transfer dates and quantities in the supply demand window

Firm and update quantities on internal sales orders and requisitions and also firm
planned inbound and outbound shipments

Firming actual and planned purchase orders and planned purchase requisitions

Adjust allocations of supplier capacity to destination organizations by updating and


firming planned orders

Managing Distribution Plans 16-1

Manually allocating to sales orders and forecasts by organization

Adjust Allocations to Distribution Centers


The context of the allocation plan is derived from where the user accesses it. A
right-click from the:

Horizontal Plan opens it for the same organization-item of the Horizontal Plan.

Items window opens it for the same source organization-item as the items row.

Supply and Demand Window opens it for the same source organization-item as the
demand or supply row.

The user has three choices for the horizontal dimension, Customer, Customer Site, and
Demand Class. The user can change the horizontal dimension by right clicking the
allocation plan.
The date range across the top of the form are the first day of each allocation bucket. If
the allocation bucket is weekly, then the date is the first day of the week. Distribution
planning does not summarize to any other weekly or period levels; some allocation
buckets, for example two weeks, may not aggregate correctly to the period level.
It shows unconstrained demands by bucket, whether they are sales orders, forecasts,
transfer demand, or kit demand. This is the original demand quantity, not the net
demand quantity after any expiration or kill of sales orders. Sales orders reflect the
demand date based on the plan options; this is the suggested due date and not any
distribution planning rescheduled dates.
Allocation plan (new for distribution planning):

Is accessed for an item-organization from the Supply and Demand window, the
Horizontal Plan, the Workbench Navigator tree, and the Plan Summary

Displays allocations from the source organization to destination organizations,


customers and customer sites, and demand classes

Displays by allocation bucket

Displays specific customers using the customer list

Enables double clicks to Supply/Demand window

Enables right click to Horizontal Plan

Reviewing Allocations to Customers


Unconstrained Demand: Total unconstrained demands with suggested due date in the
bucket for the destination organization, customer, customer site, or demand class.
Expired Demand: Total amount of expired demand with a suggested due date in the
bucket (sales orders and forecasts).

16-2 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Target and safety stock: Target and safety stock inventory levels for the organization at
the end of the allocation bucket.
Supply: The total available supply for this bucket from this source organization (not
shown in the All Orgs view)
Firm Allocations: For a destination organization, this includes any firm transfers from
the source organization, either planned or actual.
Suggested Allocated Qty: Of the supplies in this bucket, the quantity allocated to this
destination organization, customer, customer site, or demand class. The allocations are
from supply in the bucket and can be allocated to demands that have suggested due
dates in any bucket.
Manual Allocation Qty: User editable field when the context is a destination
organization.
Effective Allocation Qty: The allocation total of this bucket which is the manual
allocation quantity; if it is null, it is the greater of the firm allocations or the suggested
allocation quantity.
Cum Unconstrained Demand: Total unconstrained demand cumulative-to-date for this
destination organization, customer, customer site, or demand class.
Cum Expired Demand: Total unconstrained expired demand cumulative-to-date for
this destination organization, customer, customer site, or demand class.
Cum Supply: Total available supply for this and all prior buckets from this source
organization.
Cum Suggested Allocated Qty: Suggested allocated quantity cumulative-to-date for this
destination organization, customer, customer site, or demand class.
Cum Fill Rate: 100% * Cum unconstrained demand / Cum suggested allocated quantity.
This can be greater than 0 when quantity is allocated to target or safety stock, as target
and safety stock are not included in the cumulative unconstrained demands.
Manual Allocation
The user can enter a manual allocation quantity from the source organization to a
destination organization. The user enters the quantity in Allocation Plan > Manual
Allocation Quantity. When the form is saved, a new firm planned inbound and
outbound shipment (planned order) is created as follows :

It is from the source organization to the destination organization

It uses the rank 1 ship method from the sourcing rule. If there is more than one rank
1 ship method, then the highest percentage ship method is used. If the top percents
are a tie, then the fastest ship method is used.

Ship date is set to the beginning of the allocation bucket (respecting shipping and
in-transit calendars)

Managing Distribution Plans 16-3

Dock date is set based on the ship method, in-transit calendar, and receiving
calendar.

The quantity of the new planned order is the difference between the firm allocations
and the manual allocation quantity.

The updated display after saving shows firm allocations including the newly
created firm planned order. The field Manual Allocation Qty is cleared since the
allocation is made.

A message is given in the message bar saying that " <number> new firm planned
orders are created".

Entries are not allowed that reduce firm allocations. If the user needs to reduce firm
allocations, then the user can open the supply window and cancel firm actual or
planned shipments.

The Manual Allocation Quantity in the Allocation Plan works as follows:

It is a user-editable field

The Allocation Plan Reset button clears the form

The Allocation Plan Recalculate button updates effective allocation quantity and
displays warnings when allocation exceeds supply

Saving manual allocation quantity entries creates firm planned orders as follows:

From the source to destination organization

Uses Rank 1 ship method from the sourcing rule by default

Ship date is the beginning of the allocation bucket

Dock date is calculated based on ship method and calendars

Horizontal Plan
In addition to the Allocation Plan, the horizontal plan can be used to analyze allocations
across the distribution network. The user can drill down to individual supply records to
make adjustments to the planned allocations
Use the enhanced horizontal plan to review material flows across the enterprise. It
displays multiple organizations and their specific inbound and outbound transfers.
Right-click to allocation details to review distribution planning allocation decisions
Double-click to supply demand window to analyze and update individual supply
demand records Review pegging data
After making adjustments, use replan to calculate the downstream impacts

16-4 Oracle Advanced Supply Chain Planning Implementation and User's Guide

New for distribution planning, the horizontal plan organization selection options are
presented whenever the user calls for the horizontal plan. The user selects the initial
organizations to display and can change the selection from within the horizontal plan.
If the user defined organization lists in the setup, then the organization list names are
also shown as choices in the organization selection list.
Organization display includes:

Single organization

Ship from and to organizations

All organizations

Display for organizations in an organization list

Fields available for display in the horizontal plan include:

External Demand: Includes sales orders and forecasts

Sales Order

Forecast

Kit Demand: Kit demand is the constrained dependent demand for a component of
a kit. For example, item A is used to make item X. The kit demand is the demand
for Item A resulting from planned orders and discrete jobs to make item X.

Outbound Shipments: Includes internal sales order and planned outbound


shipments. The planner can drill down into the supply and demand window for a
bucket on this row and view the internal sales orders and planned outbound
shipments.

Other Demand: Includes hard reservations (against sales orders), inter-organization


demand from other distribution plans as demand schedules, copied schedule
demand, demand class consumption, expired lots, scrap demand, and non-standard
demand.

Total Demand: Includes external demand, planned outbound shipments, other


demand, and kit demand. Kit demand consists of kit planned order demand,
non-standard job demand, and discrete job demand.

Requested Outbound Shipments: Includes unconstrained transfer demand which is


the requested outbound shipments.

Unconstrained Kit Demand: Includes unconstrained kit planned order demand and
discrete job demand.

Managing Distribution Plans 16-5

Unconstrained Other Demand: Includes hard reservations, distribution planning


inter-organization demand, copied schedule demand, demand class consumption,
expired lots, scrap demand, and non-standard demand.

Unconstrained Total Demand: Includes unconstrained kit demand, unconstrained


other demand, external demand, and requested outbound shipments.

Internal Supply: Includes beginning on-hand, work in process, material in


receiving, and planned orders.

Beginning On Hand

In Receiving: Total in receiving

WIP

External Supply: Includes in-transits, purchase orders, requisitions, and planned


orders

Requested Inbound Shipments: The unconstrained transfer supplies. It is derived


by the user interface as Requested outbound shipment suggested due date at source
organization + In transit lead time for the default ship method. It recalculates other
dates by using the calendars. It is not the direct output from the planning engine.
The requested inbound shipments may violate order size.

Inbound Shipments: Transfer supply. It includes in-transits, purchase requisitions,


and planned inbound shipments. The planner can drill down into the supply
demand window for a bucket on this row and view the supplies.

In Transit

Purchase Order

Requisition

All Planned Orders: Includes planned make orders, planned purchase orders, and
planned inbound shipments.

Total Supply: Includes work in process, purchase orders, purchase requisitions,


in-transits, in receiving, and planned orders.

Current Scheduled Receipts: Includes work in process, purchase orders, purchase


requisitions, in-transits, and in receiving.

Projected On Hand: Same as Projected Available Balance except does not include
any planned orders.

Projected Available Balance: Includes beginning on-hand, total supply, and total

16-6 Oracle Advanced Supply Chain Planning Implementation and User's Guide

demand.

Unconstrained Projected Available Balance: Includes beginning on-hand, total


supply, and unconstrained total demand.

Maximum Quantity

Target Quantity

Safety Stock Quantity

Inbound In Transit

Outbound In Transit

Net ATP

Expired Lots

Display Horizontal Plan Allocation Details


There is a supply allocation detail row for each demand priority, allocation bucket,
source organization, destination organization, and firm flag. If the item is a component,
then there is also a row for each parent item but the destination organization is null. To
see the details for an allocation bucket, right-click a demand or a supply row and select
Allocation Details.
The fields shown include:

Demand Priority: Inventory rebalancing demands display as priority 0. All other


demands display their original demand priority.

Firm Flag: Indicates that the demand is firm or is pegged to a firm supply in the
destination organization.

Firm Demand Carry Forward Buckets: The number of allocation buckets to which
the firm demand is carried forward. If the firm demand is in the current bucket,
then the bucket quantity is zero.

The allocation detail rows

Display demands by priority and how supplies are allocated to each demand type
and priority

Show demands carried forward from previous allocation buckets

Show time period by allocation bucket

Order Types
The new order types for the supply and demand window are:

Managing Distribution Plans 16-7

Requested Inbound and Outbound Shipments: Unconstrained demand for internal


transfers from one organization to another organization. Outbounds are shown for
the source organization and inbounds for the destination organization.

Planned Inbound and Outbound Shipments: The constrained demand and supply
order types for planned internal transfers.

If there are internal sales orders and internal requisitions, they are the constrained
demand and supply order types for existing internal transfers.
The user will find the following rows in the supply and demand window for
planned transfers:

Planned Inbound Shipment

Requested Inbound Shipment

Planned Outbound Shipment

Requested Outbound Shipment

The user will find the following rows in the supply and demand window for
internal requisitions and internal sales orders:

Internal Requisition

Requested Inbound Shipment

Internal Sales Order

Requested Outbound Shipment

Requested inbound shipments and requested outbound shipments show the


same order number because they are the same material movement as seen from
either the source or the destination organization.

Suggested Due Date: The requested inbound shipment due date is the same date
and time as the actual demand it is associated with. For example, if a forecast is due
on Day 3 at 00:00:00, then there will be a requested inbound shipment with a
suggested due date Day 3 at 00:00:00

Planning Time Fence: The requested inbound shipment suggested due date respects
the planning time fence and, if there is not sufficient lead-time, then the suggested
due date is set to the planning time fence. In the case of the requested inbound
shipments, the planning time fence is applied to the due date and not to the order
start date or ship date.

Suggested Dock Date: The suggested dock date is offset from the suggested due

16-8 Oracle Advanced Supply Chain Planning Implementation and User's Guide

date by the post-processing lead-time. If the suggested dock date falls on a


non-working date, then it is moved earlier

Unconstrained Kit Demand: The unconstrained demand generated for items that
are components of kits. This is not a shipment row type.

Constrained Kit Demand: The constrained demand that is generated for items that
are components of kits and that is the result of a planned order to make the kit. This
is not a shipment row type.

Allocation Pegging
The quantity that each demand is allocated in each bucket is first determined based on
the allocation rules. After this, each demand is then pegged to the supplies available for
allocation in that bucket. Each supply is pegged to one or more supplies in the end
demand organization.
The supply-to-supply peg is created after load consolidation is completed. This pegging
shows the constrained supply on the destination (planned inbound shipment or internal
requisition) pegged to the constrained supplies on the source (planned inbound
shipment, internal requisition, and on-hand). Essentially, it shows the parts of the
supply from the source that is a part of a constrained supply on the destination.
By order types, the pegging displayed across organizations is:

Requested inbound shipment (unconstrained supply)

Down to supplies: To the unconstrained demand in the source organization and


then to the supplies in the source organization

Up to demands: Not displayed

Requested outbound shipment (unconstrained demand):

Down to supplies: Displays supplies in this organization

Up to demands: Not displayed

Planned inbound shipment (constrained supply):

Down to supplies: Displays supplies in the source organization

Up to demands: Displays demands in the same organization

Planned outbound shipment (constrained demand):

Down to supplies: Not displayed

Up to demands: To the supply in the destination organization, the planned


inbound shipment, and then above that to demands

Managing Distribution Plans 16-9

Distribution planning does not use any of the Oracle Advanced Supply Chain Planning
pegging profile options.
Verifying Allocation Adjustments
On-line and batch replan can be used to check the results of user entered allocation
adjustments. It only replans items with changed demands or supplies; it does not
completely replan trips
On-line and batch replan decides which items to replan based on manual changes the
planner makes:

Demand changes include adding a demand and changing a demands quantity, due
date or demand priority.

Supply changes include both adding new supplies and firming and also changing
supply quantities or dates and firming

Supplier capacity changes include adding or reducing supplier capacity.

Trip changes include firming a trip (which cascades the firm down to all of the
outbound shipment lines on the trip) and changing the dates of the trip (which
cascades the changed dates down to all of the outbound shipment lines on the trip).

Load consolidation is not completely recalculated during on-line and batch replan. The
load consolidation recalculations involves (for changed items):

All shipment lines are removed from existing trips

Trips are considered firm and are not rescheduled. However, new shipment lines
are can be added to the trip

16-10 Oracle Advanced Supply Chain Planning Implementation and User's Guide

If the trips cannot be loaded with shipment lines for the changed items, then trips
are created

The existing trips may be underutilized after the shipment line for the changed item
is removed if enough new shipment lines are not added

Adjusting Allocations to Sales Orders


To allocate to individual sales orders and forecasts, drill down to the supply and
demand window from allocation plan or horizontal plan You can:

Firm the entire sales order line (or forecast) on the due date

Firm the entire sales order line on a new date

Split and firm both partial sales order lines on new dates

Split and firm only one of the partial sales order lines

Then, run On-line or Batch Replan. Firm demands are allocated to first and all other
demands are reallocated the remaining supplies
The user checks firm for a demand (forecast or sales order) and updates both the New
Date and New Quantity fields to change the demand suggested due date (earlier or
later) and, optionally, the demand quantity.
Sales order and forecast demands with the firm flag checked and with new date and
new quantity populated receive allocations first (with other firm demands) during
distribution planning batch or on-line replan. We refer to these demands as Date/Qty
firm to distinguish them from sales order demands subject to the usual behavior of the
firm flag. If the sales order is simply firm without values for New Date and New
Quantity then the behavior is unchanged. The sales order source organization cannot be
changed if the sales order firm flag is checked.
Date/Qty firm sales orders are not retained from one full plan run to the next plan run.
The overwrite options flag does not apply to Date/Qty firm sales orders. A full plan run
always re-snapshots sales orders.
For example:

The user selects a sales order that is four days late and firms it.

The user enters new date (which is on time) and new quantity for the sales order. .

Replan will allocate supplies on the new date to this sales order before allocating
supplies to other sales orders that are not firm.

Allocation Plan
View the distribution planning allocation decisions by customer in the allocation plan.
To use it:

Managing Distribution Plans 16-11

Display allocations from the source organization to Customers and customer sites
Demand classes

Display by allocation bucket

Select specific customers with the customer list

Double click sales order quantities to open the supply demand window for specific
sales orders to firm and optionally split the demands

If you open it from the items node with no organization context, then the allocation
plan displays allocations by customer for the entire enterprise. You can analyze
allocations to each customer totaled for all distribution centers. Use this method if
many customer sites are sourced from many different distribution centers.

Consolidating Trips
In the Find Opportunities window, users can select certain transfers and consolidating.
The action:

Adds the shipment lines to the target trip

Updates the weight and cube fields for the target trip

Firms and updates the shipment lines to the new ship date, dock date and ship
method

Does not update any other dates such as order date or start date. These are updated
when a replan or a full plan launch are run.

The planner can find under utilized trips in various ways. The planner can add trips
under utilized exceptions to the most important exceptions in the plan summary or
open the trips under utilized exceptions in the exceptions summary. The planner can
also check the utilization percents in the trips form. From any of these, the planner can
work to improve the utilization of the trip by opening the Consolidate Trips window.
From within the Consolidation Trips window, the planner can use the find
opportunities algorithm. The find opportunities algorithm takes the following find
criteria as input to limit the transfers to consider placing on the target trip:

Utilization % (weight and cube): Always less than the value entered.

Days from Ship Date: The number of days before and after the ship date of the
targeted trip

Supply Available Days Early: For individual shipments (internal requisitions), this
date is less than or equal to the trip ship date. If the user enters a negative value,
then individual shipments are considered with supplies that are not available until
that many days after the actual shipment is scheduled for shipment. The

16-12 Oracle Advanced Supply Chain Planning Implementation and User's Guide

assumption is the planner can expedite them.


From the trip, navigate to Find Opportunities form

It displays the under utilized trip

Enter parameters to search for other transfers that can be loaded on the under
utilized trips

Select the transfers and change ship date, dock date, and ship method for the
selected outbound shipments Then, click Consolidation to put them on the target
under utilized trip

Optionally release now or later

The trip information at the top of the Consolidate Trip form is the target trip that the
planner is trying to improve the utilization
The Opportunities region displays the Trips selected based on the user entered values
in the find algorithm.
The Shipment Lines region displays the lines for the highlighted trip in the
opportunities region.

Demand Days Late: Target Trip (Dock date + Post processing days) - Need by date.
If late, it is in red.

Supply Days Late: Trip ship date - Supply available date. If late, it is in red.

For both Demand Days Late and Supply Days Late fields, the trip refers to the trip that
is in the top region; that is, the trip we are looking to add shipment lines to. Both fields
display in red if there is a problem with its either meeting the demand due date or
having the supply available for the new ship date.
Supply Available Date field for each shipment line is calculated from the pegging
relationship and displayed so the user can understand how early the supply is available
in the source organization. It might be moved onto a trip that is earlier than the trip it is
on.
Expediting Supplies
Distribution planners use the same Workbench features to expedite supplies that are
used by MRP/MPS/MPP plans. Use exception management and Workbench
functionality to

Increase supplier capacity

Select alternate suppliers

Reduce transit times

Managing Distribution Plans 16-13

Firm orders early based on supplier responses

Rebalancing Inventories
Review the plan for inventory rebalance requirements
Check the Planned order uses inventory rebalance source exception to review inventory
rebalance actions by the plan As desired, release inventory rebalance planned orders
Use horizontal plan for multiple organizations to determine if additional inventory
rebalancing is required
Refer to profile option MSC: Inventory Rebalancing Surplus Inventory Basis and plan
option Inventory Rebalancing Surplus Days for more information about the inventory
rebalancing feature.
Updating and Releasing Trips
Update and release trips using the Trips form

Update ship date, dock date and ship method for a trip

Changes to the trip updates all internal transfers on the trip

Release all internal transfers on a trip by releasing the trip

In the Trips form, the user can change the ship method, ship date, and dock date for a
trip. If the user changes the dock date or the ship date and blanks out the other date,
then the other date is calculated based on the selected ship method. If no ship method is
selected, then the user must enter both dates.
The user can firm and release trips from the trips form.
All changes made to a trip (for example, date changes, firm, and release) are propagated
to the internal requisitions, internal sales orders, planned inbound and outbound
shipments for a particular trip.
From the supply and demand window, users can remove or add internal shipments to
trips.
Analyze Trip Loading
Analyze how a trip is loaded with the Trip Allocation Details form
Right click from a trip to view Trip Allocation Details
Each detail line:

Associates unconstrained demands in the destination with constrained supplies in


the source as shipment lines are loaded

Supply date: The earliest date that the supply is available in the source organization
for this demand

Earliest Possible Dock Date: The earliest date that the trip can dock and not cause a

16-14 Oracle Advanced Supply Chain Planning Implementation and User's Guide

violation of maximum inventory level at the destination organization

Latest Possible Dock Date: The latest date that the trip can dock and not cause a
violation of safety stock level at the destination organization

The Trip Allocation Details form provides the user a way to determine which items and
quantities on the trip have the earliest required ship and dock dates and highest
priority. This allows a user to make decisions about which trip lines must go on the trip
and which lines could be delayed. Trip allocation details are not displayed for dates
outside of the trip consolidation window.
Similar information is provided by item in the supply and demand window, but the
Trip Allocation Details form provides a more granular view. Both the earliest and latest
dock dates are calculated using the ship method for the trip. Faster or slower ship
methods can change these dates; they were considered by the distribution planning
engine prior to assigning the trip allocation detail Line to the particular trip. The
information in the Trip Allocation Details form is based on that ship method.
Use these dates to determine the supplies and trips that can be considered when
manually consolidating shipments.
Each trip allocation detail Line is associated with both of the following:

The unconstrained demand (requested outbound shipment) from the destination


organization that triggered the requirement

The constrained supply (planned inbound shipment or internal requisition) to the


destination organization

Trip Allocation Details are related to demands as follows:

During the allocation and trip loading process, the distribution planning engine
evaluates demands from the destination organization and creates trip allocation
detail lines that are tied to each of its unconstrained demands.

The unconstrained demands are shown in the supply and demand window as
requested outbound shipments.

This relationship exists during the trip loading engine process and is not shown as
part of the pegging tree.

A trip allocation detail line quantity can be larger or smaller than its associated
demand.

Multiple trip allocation detail lines can be associated to a single demand row. The
relationship and number of trip allocation detail Lines is affected by such factors as
trip size, number of demands in the destination organization, order modifiers, and
priorities based on internal engine logic as trips are loaded.

A trip allocation detail line quantity can also be larger than the associated demand

Managing Distribution Plans 16-15

because of order modifiers.


Creating Internal Requisitions and Internal Sales Orders
You can release planned orders for transfers from distribution plans
Release either the planned outbound shipment or the planned inbound shipment
The distribution planning release mechanism automatically creates both the internal
requisition in the destination organization and the internal sales order in the source
organization The internal requisition is automatically interfaced to Oracle Order
Management as part of the release mechanism and the internal sales order is created as
part of the release process
Releasing trips or releasing individual shipments works the same as both documents
are created in the source by the release mechanism
Distribution planning completes all of the steps necessary to create both documents,
including creating the internal requisition and marking it as interfaced to Oracle Order
Management. The internal sales order is created, the internal requisition number is
populated and the internal sales order is marked as booked. In addition, the Oracle
Order Management loopback API loads both the ship date and the arrival date to the
internal sales order; these dates then reflect the planning decisions.
Upon creation of the internal sales order, it is in the booked status; the delivery line is
also created which in turn can be used by Oracle Transportation Management. Oracle
Transportation Management can select the mode, carrier, service level, and can
schedule the load so that it is ready to be tendered.
The dates populated in the source instance for the internal sales order and internal
requisition relate to the dates in the distribution plan supply and demand window as
follows:

Internal requisition Need By Date from Distribution Plan Workbench Implement


Dock Date

Earliest Acceptable Date is not populated

Latest Acceptable Date is not populated

Schedule Ship Date from Distribution Plan Workbench Implement Ship Date

Schedule Arrival Date from Distribution Plan Workbench Implement Dock Date

Request Date from Distribution Plan Workbench Implement Ship Date

Promise Date from Distribution Plan Workbench Implement Ship Date

Earliest Ship Date (visible on the delivery line) from Material Available Date

Earliest Ship Date on the sales order is not visible in the Sales Order form, but the user
will be able to see the it when viewing the sales order line's related delivery line in

16-16 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Oracle Shipping. This requires that the item be an available-to-promise item and that
the profile option OM: Source for TP Early Ship/Deliver Date is set to Earliest
Acceptable Date.

If the item is an available-to-promise item and profile option OM: Source for TP
Early Ship/Deliver Date is set to Earliest Acceptable Date, then the Earliest Ship
Date on the delivery line is set to the greater of the earliest acceptable date or the
earliest ship date.

If the item is not an available-to-promise item, then the delivery line Earliest Ship
Date is populated with the sales order line Earliest Acceptable Date; if that date is
null, then today's date is used. The Earliest Ship Date from the sales order only
passes to the delivery line for available-to-promise items.

Rescheduling Internal Sales Orders and Internal Requisitions


Planners can release reschedules and cancellations for internal transfers
The internal sales order is updated with the new date (and new quantity or new ship
method, if different)
The information that tracks supply, is updated by the reschedule release so that supply
and demand is synchronized for internal sales orders and internal requisitions even
after the internal sales order is rescheduled
Recollected data and distribution plans show synchronized internal sales order and
internal requisition dates even after the internal sales order is rescheduled
When the user releases a rescheduled internal requisition and internal sales order, the
Oracle Order Management Process Order API is called. This updates the internal sales
order to the new date and new quantity.
The requisition itself is not changed, as Oracle Purchasing does not allow updates to
requisitions that are interfaced to Oracle Order Management. Instead, the Oracle Order
Management Process Order API also updates the information that tracks the supply
(from internal requisitions). Distribution plans use the actual dates and quantities from
the internal sales order and the internal requisition detail is from the material supply
information which is kept in synch with the internal sales order by the Oracle Order
Management Process Order API.
There may be differences in dates between the internal requisition and the internal sales
order. However, after the data is collected and used in distribution planning, the
internal requisition and internal sales order are synchronized.
Release Sales Order Changes
Distribution planners can release customer sales order updates to the source instance
(publishing plan results to Oracle Order Management) including

Source organization

Ship method

Managing Distribution Plans 16-17

Firm flag

Suggested ship date

Planned arrival date

In transit lead-time

Material availability date

Distribution planning provides the same functionality as MRP/MPS/MPP plans. Global


Forecasting is supported; it uses distribution planning to select the best source
organization for sales orders

Fair Share Allocation


The different fair share allocation methods (except the order sizing method), determine
a fair share percent of the available supply that is allocated to each competing demand.

Current Demand Ratio

None

Fixed Percent

Safety Stock Ratio

Order Size

Fair share allocation methods are invoked when:

Two or more competing demands have the same demand priority

At least one of the competing demands is transfer between sales orders

There is a supply shortage in the current allocation bucket to meet all of the
demands at a certain priority

With the order sizing fair share allocation rule, each organization is allocated its fair
share percent of the available supply, subject to the order size. The organization with
the highest percent is allocated supply first, and then the order size is applied and this
may increase the supply. The organization with the next highest percent is allocated
supply second, again subject to its order size. If two organizations have the same
percent, then the organization with the higher rank is allocated supply first.
The other fair share rules only differ from each other in how the fair share percentage is
calculated. Once calculated, the fair share percentage is applied in the exactly the same
manner.

16-18 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Fair Share Allocation Methods


For the supply allocation rules, if there is a tie in percent or order size, the organization
rank is used to break the tie. Organization rank is inferred from the sequence that
organizations are entered on the form. If you want to control which organization is
considered first when two organizations are tied based on a particular supply allocation
rule, then enter the organizations with the highest priority organization at the top of the
form. Inferred rank is not used for demand priority override supply allocation methods.
Current Demand Ratio Method
Fair share percents are calculated based on the quantity of the competing demands in
the current allocation bucket.
You can also optionally enter a percent for one or more organizations. The percent
overrides the actual demand ratio for that organization and the remaining
organizations are apportioned the remaining percentages based on the demand ratios.
When the percents are the same, rank is used to determine which organization is
allocated supply first.
None (no fair share allocation)
Current first come first served logic is used when allocating supplies to competing
demands with the same priority. The supplies are allocated based on distribution
planning priority pegging logic that is essentially first come first served. If two
demands have the same priority and due date, one demand is allocated completely
before the second demand is considered. You cannot control which demand is allocated
first. This is the default method if no Fair Share Allocation Method is specified for an
item-org.
Fixed Percent Method
The user enters the fair share percent in the percent fields. The entered percents are
used during the allocation process and define the minimum amount of the available
supplies that an organization should receive. During allocation, the organization with
the highest percent is considered first and is allocated up to that percent of the supply
before the next organization is considered. After all organizations with defined percents
are considered, any remaining supply is allocated on a first come first serve basis.
The defined fixed percent values do not have to total 100 percent and are not
normalized to internally to 100% by the planning engine. For example, you specify that
Org1 is 50 % and do not specify any percentages for any other organizations. During
allocation, Org1 is always considered first and can be allocated up to 50% of the supply
before any other organizations are considered. After this step, then all the remaining
supplies are allocated to organizations not in the rule, one organization at a time. The
first organization selected may use up all remaining supply. Consider defining all
organizations in the rule.
If Org1 and Org2 are specified at 25% each, and there are no other destination
organizations, then the results of the allocation appears as though the 25% each is
normalized to 50% each.

Managing Distribution Plans 16-19

Safety Stock Ratio Method


For an organization, the fair share percent is the organization safety stock level divided
by the total of all organization safety stock levels. The safety stock average value across
the allocation bucket is used to determine the safety stock ratio. You can also optionally
enter a percent for one or more organizations.
You can also optionally enter a percent for one or more organizations. The percent
overrides the safety stock ratio for that organization and the remaining organizations
are given the remaining percentages based on the demand ratios. When the fair share
percents are the same, then rank is used to determine which organization is allocated
supply first.
If the organization safety stock is 0, it is given a priority lower than any organization
with a positive value for the safety stock. The allocation steps are:

Allocate to organizations with a safety stock values or a percent specified.

If there is supply left after this first allocation, allocate to organizations with safety
stock 0. Allocate to organizations by rank and within rank, allocate equally until
demands are filled.

When the percents are the same, rank is used to determine which organization is
allocated supply first.
Order Size Method
This is an exception to the concept of calculating a fair share percent. When order size
method is selected, then the user must specify the fixed lot multiple values and,
optionally, the rank. The organization with the largest fixed lot multiple is allocated a
fixed-lot-multiple order size quantity, then the next organization is allocated a fixed lot
multiple order size, then the next until either all supply is used up or there is not
enough supply to satisfy any fixed lot multiple. If two fixed lot multiple order sizes are
the same, rank determines which organization is first allocated a fixed lot multiple
order size quantity.
Organizations are allocated supply first. If the source organization has an order, this is
used with the other destination organizations to determine the source organization's
own allocations. Then, this supply is allocated to the source organizations independent
demands such as sales orders, forecasts, target inventory level, and safety stock.
For order sizing, distribution planning considers the supply allocation rule order size
multiplier for internal transfers.
The supply allocation rule order sizes can be used to define fixed lot multipliers, such as
pallet quantities, that are only used for inter-organization transfers between a specific
ship from-ship to organization pair. These might be different from the item attribute
order fixed lot multiple which is used for all inbound shipments to an organization
without regard to the source.
Distribution planning uses the following defaulting hierarchy to find the order size
multiplier for internal transfers from and to an organization pair:

16-20 Oracle Advanced Supply Chain Planning Implementation and User's Guide

If the fixed lot multiplier on the plan run date has a value, use it for internal
transfers from and to this organization pair Ignore all item attribute order
modifiers.

If the fixed lot multiplier is null, use the destination organization item attribute
Fixed Lot Multiplier..

If destination organization item attribute Fixed Lot Multiplier is Null, then use one
as the fixed lot multiplier if item attribute Round Order Quantities is checked
(when rounding, always round up to avoid a fractional shortage).

Use fractional quantities up to 6 digits

If you put an organization on the rule and do not define an order size, we use item
attribute Fixed Lot Multipler for the order size method. For organizations missing from
the fair share rule, we process them after all demands are satisfied for organizations
that have an order size.

Default Fair Share Allocation Method


You can select a default fair share allocation method on the Plan Options form. The
default method applies to all item-destination organizations except where a supply
allocation rule has been explicitly defined. The choices for the plan option Default Fair
Share Allocation Method are:

Current Demand Ratio

Safety Stock Ratio

When the default fair share allocation method is applied to an item-destination


organization, you cannot specify ranks and percents. The standard defaulting logic is
used.

Fair Share Allocation Rules


You can specify a supply allocation rule that does not include all of the destination
warehouses for a shipping warehouse.
If the organization priority is not selected, the planing engine uses fair share allocation
rules. Each unspecified warehouse is considered only after all demands within a
specific priority for the specified warehouses are met in an allocation bucket. Unmet
demands are moved to the next time bucket. For example:

Organizations R1, R2 and R3 source from D2. R1 and R2 have fixed percents
specified as 50 / 50.

If demands for R1, R2, R3, and D2 are 100 each available for demand priority 6 and
supply is 250 units, R1 is allocated 100 units and R2 is allocated 100 units. Only after
R1 and R2 are satisfied does the planning engine consider R3 and D2. Either R3 or

Managing Distribution Plans 16-21

D2 is allocated the 50 remaining units.

Fair Share Logic


Fair share rules are invoked because there is a supply shortage in an allocation bucket.
Fair share rules are used to allocate supplies to demands that have the same demand
priority and are within the same allocation bucket. When allocating available supplies
to demands, the supplies may be split between demands, not necessarily completely
satisfying any one demand.
The remaining balance of the unsatisfied demands are considered in the next allocation
bucket that has a new quantity of available supplies. The demand priority of the
unsatisfied demands is not changed. In the next bucket, other higher priority demands
may be considered before the unsatisfied demands that were carried forward. In fact, it
is possible for the unsatisfied demands to be carried forward many allocation buckets,
even to the end of the plan horizon.
These are the rules that planning engine uses to allocate scarce supplies to demands
with the same demand priority:

Allocation proceeds first for firm demands by priority and then non-firm demands
by priority. At some point, as each level is considered, supplies may run out, and
then fair share allocation is invoked.

Firm demands are allocated supplies first until all firm demands are satisfied. This
allocation to form demands occurs before the allocation considers any non-firm
demands. Firm demands are firm internal sales orders, firm planned outbound
shipments and demands pegged to firm planned orders such as a planned
outbound shipment that is pegged to a firm supply in the destination organizations.
Allocation is to firm demands first by original demand priority and then by earliest
date. If all of the firm demands cannot be satisfied, they are carried forward to the
next bucket.

The organization with the highest fair share percentage gets the first chance at the
available supplies and can be allocated up to its fair share percentage of the
available supplies.
The organization with the highest fair share percentage is only allocated quantity to
meet demands. For example, organization A fair share is 50% of the supply which is
2000 units. However, in the current allocation bucket, organization A demands are
only for 500 units so only 500 units are allocated.
The allocations consider order sizing, so there may be excess supply allocated in a
bucket due to order sizing constraints. If the allocation does not meet the order size
requirement, then enough additional supply is allocated to reach the next fixed lot
multiple to respect the order size.

If there are ties for the fair share percentage, the inferred rank is used to break the

16-22 Oracle Advanced Supply Chain Planning Implementation and User's Guide

tie to determine which organization is considered first.

After all organizations with fair share percentages are allocated supply,
organizations with no fair share percentages are allocated supply on a first come
first served basis, one organization at a time within a priority. Your needs may be
best served by defining all organizations in the rule and not relying on defaulting
logic. Organizations with no fair share percentages can occur with either of the
following:

The organization is not included in the supply allocation rule but is a valid
destination organization based on the sourcing rules

The organization is included in the supply allocation rule but does not have an
allocation value specified (in the case of fixed percent method and order size
method). The user is not required to give each list organization a value.

Transfers are never generated to move inventory backwards. For example, a


transfer would never be created to move material from organization R2 back to
organization D2 for the purpose of reallocating it to other organizations from
organization D2.
The organization with the highest allocation percentage may not always not receive
its fair share because there isn't enough inventory on shipping lanes flowing to or
through that organization. If most of the available inventory is in organization R5
and organization R1 has the highest allocation percentage then R1 will not get
transfers according to its fair share. Defining inventory rebalance distribution rules
between R1 and R5 resolves this issue.

The planning engine creates transfers using standard sourcing rules and supply
allocation rules.

The use of fair share rules raises the number of partial demand satisfactions in the
final plan output since supplies are split between competing demands of the same
demand priority.

In cases where all demands can be met but safety stock levels cannot be met, the affect
of applying the fair share allocation rules is a rebalancing of the available inventory.
The fair share rules are applied to the remaining supplies that are distributed with
reference to the fair share rule and the safety stock or target inventory shortages.
The example shows a case where RDC1 and RDC2 source from DC1. DC1 has sales
orders, forecasts and transfer demand from the two RDC's.
The example is for the first allocation bucket, and shows allocations with three different
supplies in the first allocation bucket for on hand in DC1. The current demand ratio fair
share allocation method is used.

Managing Distribution Plans 16-23

DC1
Demands

Priority

Demand
Quantity

Allocation If
Supply Is
100

Allocation If
Supply Is
300

Allocation If
Supply Is
700

Sales order

100

50

100

100

RDC1 request

100

50

100

100

Forecast

100

25

100

RDC1 request

200

50

200

RDC1 request

100

25

100

RDC1 request

100

10

RDC1 request

-3

-1000

-0

90

Customer Fair Share Allocation Method for Sales Orders and Forecasts
A plan option is provided that allows to user to select the customer fair share allocation
method that is applied to sales orders and forecasts. The customer fair share allocation
method for sales orders and forecasts uses the same fair share allocation approach as
the demand ratio supply allocation rule. There is no need for you to specify individual
fair share allocation rules by source organization and customer.
The options are:

No Fair Share: There is no fair share allocation and supplies are allocated to sales
orders and forecasts on a first come first served basis. This is the same as null.

Demand Class: Fair share is done at the demand class level. Below demand class,
supplies are allocated on a first come first served basis.

Customer: Fair share is done at the customer level. Below customer, supplies are
allocated on a first come first served basis.

Customer Site: Fair share allocation is performed at the customer site level. If there
are multiple orders in the same allocation bucket from the same customer site, then
supplies are allocated on a first come first served basis.

The fair share allocation is used whenever a source organization has a supply shortage
due to competing sales order, forecast, and requested outbound shipment demands
with the same demand priority in the same allocation bucket (as determined by the
demand priority rule set). If there is no demand priority rule set, then the priorities used

16-24 Oracle Advanced Supply Chain Planning Implementation and User's Guide

are the default priorities for sales orders, forecasts, and over-consumed forecasts.
The fair share allocation between sales orders and forecasts is based on the ratio of
demands for each sales order and forecast in the supply allocation bucket. The available
supply is allocated to each demand based on the ratio of the demand to the total
demand. For both sales orders and forecasts, the quantity allocated by the demand due
date is retained and reported in the late replenishment exception message.
The planning engine treats forecasts demands without a customer as demands with
dummy customer name. That is, if two forecasts (one with customer and one without
customer) are for equal quantity, the fair share is equal between the two forecasts.
If you do not choose fair share allocation for sales and forecasts, then the first come, first
served logic is applied. The supply is used to satisfy one demand at a time until the
supply is exhausted. When demands have the same priority, you cannot control which
demands are considered first. For example, there are five sales order and forecasts
demands for 10 units each and all the same priority and there is a supply of 20 units.
Using fair share means that each of the 5 demands is allocated 4 units and using first
come first served means that 2 demands are allocated 10 units each.
These examples show no fair share allocation and fair share allocation at the demand
class level, the customer level, and the customer site level. This table shows demands
against an item in organization C1 for June 30. Organization C1 uses daily supply
allocation buckets. The June 30 on-hand balance for the item is 340.
Demand Type:
Order Number

Priority

Demand Class

Demand Source

Qty

Sales Order: SO1

DC1

Customer A

100

Sales Order: SO2

DC2

Customer B /
Site 1

200

Forecast: FC3

DC2

Customer B /
Site 2

100

Sales Order: SO4

DC3

Customer C

50

Sales Order: SO5

DC3

Customer D

50

Sales Order: SO6

DC4

Customer E

100

Total

600

This is how the planning process performs first-come, first-served allocation:

100 units are allocated to SO1 because this is the highest priority sales order. No fair

Managing Distribution Plans 16-25

share allocation is required for priority 1 demands. After this step, there is 240 units
of supply left.

There are 400 units of priority 2 demands and only 240 units of supply left. The
priority 2 demands are allocated supply based on a first come first server method.
While there are several possible outcomes, depending on which demand is
considered first, assume that Customer B, Site 1 is allocated 200 units of demand
and Customer B, Site 2 is allocated 40 units of demand.

There are 100 units of priority 3 demands and no available supply so no allocation
occurs.

This table shows the result of the first-come, first-served allocation.


Demand
Type: Order
Number

Priority

Demand
Class

Demand
Source

Qty

Allocated
Qty (Qty
Satisfied by
Due Date)

Sales Order:
SO1

DC1

Customer A

100

100

Sales Order:
SO2

DC2

Customer B /
Site 1

200

200

Forecast: FC3

DC2

Customer B /
Site 2

100

40

Sales Order:
SO4

DC3

Customer C

50

Sales Order:
SO5

DC3

Customer D

50

Sales Order:
SO6

DC4

Customer E

100

Total

600

340

This is how the planning process performs fair share allocation by demand class:

100 units are allocated to SO1 because this is the highest priority sales order. No fair
share allocation is required for priority 1 demands. After this step, there is 240 units
of supply left.

There are 400 units of priority 2 demands and only 240 units of supply left. The

16-26 Oracle Advanced Supply Chain Planning Implementation and User's Guide

priority 2 demands are allocated supply based on the demand class.

DC2 has 300 units of demand and DC 3 has 100 units of demand. The allocation is
180 units for DC2 and 60 units for DC3

Within DC2, the allocation proceeds on a first come first served basis. There are two
possible outcomes; SO2 is allocated 180 units and FC3 is allocated nothing, or FC 3
is allocated 100 units and SO2 is allocated 80 units. Assume SO2 is allocated 180
units and FC3 is allocated nothing.

Within DC3, the allocation proceeds on a first come first served basis. There are two
possible outcomes; SO4 is allocated 50 units and SO5 is allocated 10 units, or SO5 is
allocated 50 units and SO4 is allocated 10 units. Assume SO4 is allocated 50 units
and SO5 is allocated 10 units.

There are 100 units of priority 3 demands and no available supply so no allocation
occurs.

This table shows the result of the fair share allocation by demand class.
Demand
Type: Order
Number

Priority

Demand
Class

Demand
Source

Qty

Allocated
Qty (Qty
Satisfied by
Due Date)

Sales Order:
SO1

DC1

Customer A

100

100

Sales Order:
SO2

DC2

Customer B /
Site 1

200

180

Forecast: FC3

DC2

Customer B /
Site 2

100

Sales Order:
SO4

DC3

Customer C

50

50

Sales Order:
SO5

DC3

Customer D

50

10

Sales Order:
SO6

DC4

Customer E

100

Total

600

340

This is how the planning process performs fair share allocation by customer:

Managing Distribution Plans 16-27

100 units are allocated to SO1 because this is the highest priority sales order. No fair
share allocation is required for priority 1 demands. After this step, there is 240 units
of supply left.

There are 400 units of priority 2 demands and only 240 units of supply left. The
priority 2 demands are allocated supply based on the customer.

Customer B has 300 units of demand, customer C has 50 units of demand, and
Customer D has 50 units of demand. The allocation is 180, 30 and 30 respectively.

Within Customer B's two sites, the allocation proceeds on a first come first served
basis. There are two possible outcomes (assume that the first is the actual result);
Site 1 is allocated 180 units and Site 2 is allocated nothing, or Site 2 is allocated 100
units and Site 1 is allocated 80 units. Assume Site 1 is allocated 180 units and Site 2
is allocated nothing.

There are 100 units of priority 3 demands and no available supply so no allocation
occurs.

This table shows the result of the fair share allocation by customer.
Demand
Type: Order
Number

Priority

Demand
Class

Demand
Source

Qty

Allocated
Qty (Qty
Satisfied by
Due Date)

Sales Order:
SO1

DC1

Customer A

100

100

Sales Order:
SO2

DC2

Customer B /
Site 1

200

180

Forecast: FC3

DC2

Customer B /
Site 2

100

Sales Order:
SO4

DC3

Customer C

50

30

Sales Order:
SO5

DC3

Customer D

50

30

Sales Order:
SO6

DC4

Customer E

100

Total

600

340

16-28 Oracle Advanced Supply Chain Planning Implementation and User's Guide

This is how the planning process performs fair share allocation by customer site:

100 units are allocated to SO1 because this is the highest priority sales order. No fair
share allocation is required for priority 1 demands. After this step, there is 240 units
of supply left.

There are 400 units of priority 2 demands and only 240 units of supply left. The
priority 2 demands are allocated supply based on the customer. Customer B Site 1
has 200 units of demand, Customer B Site 2 has 100 units of demand, Customer C
has 50 units of demand and Customer D has 50 units of demand. The allocation is
120, 60, 30 and 30 respectively.

There are 100 units of priority 3 demands and no available supply so no allocation
occurs.

This table shows the result of the fair share allocation by customer site.
Demand
Type: Order
Number

Priority

Demand
Class

Demand
Source

Qty

Allocated
Qty (Qty
Satisfied by
Due Date)

Sales Order:
SO1

DC1

Customer A

100

100

Sales Order:
SO2

DC2

Customer B /
Site 1

200

120

Forecast: FC3

DC2

Customer B /
Site 2

100

60

Sales Order:
SO4

DC3

Customer C

50

30

Sales Order:
SO5

DC3

Customer D

50

30

Sales Order:
SO6

DC4

Customer E

100

Total

600

340

Organization Priority Overrides


Assign organization override priorities to the source organization to control the relative
priority level of the source organization independent demands versus the dependent
demands from other organizations

Managing Distribution Plans 16-29

If you select plan option Use Organization Priority Overrides, priorities are based on
the organization override priorities set in the supply allocation rule for each
organization-item You cannot use a demand priority rule set.
Allocation from a source organization to the destination organizations are based on the
assigned destination organization priority

If no priorities are assigned for an organization-item, allocations are done on an


equal priority basis

Priorities assigned to forecasts, sales orders, safety stock, and target inventory are
the same priority as the assigned organization priority

In the demand priority override region of supply allocation rules, you can select:

Use Organization Priorities: For all demands against this organization, the demand
priorities are set to the values specified for each organization. You can set the
relative priorities of all demands from several organizations.

None or Null: Demand priorities are not overwritten.

You can also optionally include the source or shipping organization and specify a
priority for the shipping organization. This allows you to specify priorities for the
shipping organization at the same time that you specify priorities for the receiving
organizations. This technique allows you to control whether demands from the other
organizations have higher or lower priorities than those from the source organization.
If Organization Priority is selected, then all unspecified warehouses are set at the same
priority which is one less than any specified warehouses.
For example, Organizations R1, R2 and R3 source from D2. A demand priority override
is specified for R1 as 1, R2 as 2, and D2 as 2 No priority is specified for R3. The default
demand priority override for R3 is 3.
If no organization priority override rule is specified, then all destinations and source are
treated as having the same priority.
When organization priority override is used, then within an organization all demands
are given the same priority. Supplies are fair shared within this priority based on the
plan option customer fair share allocation method.

Fair Share Allocation from Suppliers to Organizations


You cannot define and assign fair share allocation rules to items sourced from suppliers,
but a plan option is provided to set the fair share allocation method for all suppliers.
The fair share allocation logic is called when supplier capacity is defined and demand
exceeds available supplier capacity in an allocation bucket.
The allocation logic applied to supplies from a supplier is the same as used for
allocation or supplies between organizations. The plan option choices are:

None: No fair share allocation is performed and supplies are allocated based on a

16-30 Oracle Advanced Supply Chain Planning Implementation and User's Guide

first come first serve basis.

Current Demand Ratio: Fair share allocation is performed using the current
demand ratio of the organizations sourcing from the supplier

Safety Stock Ratio: Fair share allocation is performed using the safety stock ratios of
the organizations sourcing from the supplier.

The total supply that is allocated is the net supply available by the end of the allocation
bucket. This is based on the supplier capacity.
For example, supplier capacity is 10 units per day, all days are work days, there are no
demands until the second weekly bucket, and the total demand exceeds supplier
capacity. If the third weekly bucket ends on day 18, there are a total of 180 units to
allocate among the competing demands.
The planning engine uses this defaulting hierarchy to find the order size multiplier for
suppliers:

If the approved supplier list fixed lot multiplier is blank, use the destination
organization item attribute Fixed Lot Multiplier for internal transfers from and to
the organization.

If the destination organization item attribute Fixed Lot Multiplier is blank, then use
1 as the fixed lot multiplier

If item attribute Round Order Quantities is selected round up, otherwise use
fractional quantities up to 6 digits.

Load consolidation is not done for shipments to customers. If load consolidation is


needed for supplies or customers, you can model the supplier or customer as an
external organization.
Consider both the supplier capacity and the fixed lot multiplier to achieve appropriate
allocations. For example, A plan runs on January 7 and item X has planning time fence
of 4 days. Organizations A and B source item X from Supplier S. The supplier capacity
is 500 per day (24x7 calendar) and the fixed lot multiple is 750 units. The plan option
value for the supplier fair share method is Current Demand Ratio. However, the results
might not look like much of a fair share due to the order size relative to the supplier
capacity. The following demands from organizations A and B illustrate the case:

No planned orders can be due before January 10 due to the planning time fence.
Organization B is allocated to first, since its percentage fair share is higher because
its total demand is higher. For organization B, total demand up to January is 5830
and rounded to 6000. For organization A, total demand up to January 10 is 4350 and
rounded to 4500. The fair share capacity from January 7 to January 10 is 2000 (500
each day). Organization B gets 857.142 (42.8571% * 2000) and rounded to 0 since we
only have 500 capacity left and order size is 750. Organization A gets 1142.86
(57.1429% * 2000) and rounded to 1500. The higher percentage organization gets to

Managing Distribution Plans 16-31

do rounding first and we will round up first if supply allows. We only round down
if supplier capacity is insufficient.

On January 11, organization A total carried over demand plus new demands is
rounded to 6000. Organization B total carried over demand plus new demands is
rounded to 4500. We have 500 carried over to add to the 500 on January 11, so total
supply available is 1000. Fair share organization A gets 571.429 (57.1429% * 1000)
and rounded up to 750; organization B gets 428.571(42.8571% * 1000) and rounded
down to 0 again.

So after the first five days of the plan, A is allocated 2250 units and B is allocated
nothing. To achieve a better fair share, you either reduce the order size or consider
changing the allocation bucket to weekly so there is more supply available relative
to the order size.

Setting Up Customer Lists


The Customer List form is used to specify a default customer selection list in the plan
preferences, which is used when the allocation plan for customers and customer sites
opens. Defined customer lists are displayed in the Customer List form.

To set up customer lists


1.

Navigate to Tools > Customer List or right-click on an allocation plan when the
default horizontal dimension is Customer and select Customer List.

2.

Add a Name and Owner for the customer list.

3.

The Public drop-down list determines whether the customer list is accessible by
other planners, both for definition and for display when a user right-clicks on an
allocation plan. The default value is No. Change it to Yes if you want to make the
customer list public.

4.

Define customer selection lists by selecting customers from the list of customers.
Use the arrows to move customers up and down in the form to set the order in
which the customers are displayed.

5.

If you want, enter values in the Customer Site fields.

16-32 Oracle Advanced Supply Chain Planning Implementation and User's Guide

17
Supply Chain Plan Exception Messages
This chapter covers the following topics:

Overview of Exception Messages

Viewing Exceptions

Understanding Exceptions

Exception Diagnosis and Resolution

Overview of Exception Messages


The planning engine issues exception messages (exceptions) to:

Alert you to a situation that may need your intervention, for example, a past due
sales order

Recommend that you perform an action, for example, change the date of a supply
order

The planning engine issues certain exceptions for all plan types and others for only
certain plan types.
The planning engine only issues exceptions against items and resources that have
exception sets assigned to them.
You can consider exception messages and recommendations when you:

Run plans

Review plans

When running plans, you can:

Set plan options that make your plans consistent with your company business
practices.

Supply Chain Plan Exception Messages 17-1

Run them for a single plant or for an entire supply chain.

Run them with no material and resource constraints, with some material and
resource constraints, and with optimization objectives (for example, profit,
inventory turns, customer service, and overloading resources).

When reviewing plans, you can:

Search for specific exceptions (for example, exceptions that relate to a specific buyer
or item)

View exceptions grouped by type

Drill down to related exceptions and detailed supply and demand information

Run simulations to test improved plan suggestions

Use Oracle Workflow to notify employees and trading partners of specific exception
and to create automatic resolution actions

Exception Groups and Exception Messages Summary


Oracle Advanced Planning and Scheduling displays exception messages by exception
group. An exception group is a group of exception messages that deal with a common
issue.
This section lists the exception groups and the exception messages in each exception
group.

Late sales orders and forecasts

Sales order/forecast at risk

Past due sales orders

Past due forecast

Late replenishment for sales order

Late replenishment for forecast

Early replenishment for sales order

Early replenishment for forecast

Supply problems for late sales orders and forecasts

Sales order/forecast at risk due to resource shortage

17-2 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Sales order/forecast at risk due to material shortage

Requirement causes resource overload

Order causes supplier capacity overload

Order causes transportation weight capacity overload

Order causes transportation volume capacity overload

Order with insufficient lead time

Requirement with insufficient lead time

Order lead time constraint

Requirement lead time constraint

Demand quantity not satisfied

Late supply pegged to forecast

Late supply pegged to sales order

Order violates a business calendar

Material and resource capacity

Material constraint

Resource constraint

Resource overloaded

Supplier capacity overloaded

Resource underloaded

Batch was started with less than minimum capacity

Batch was started with more than maximum capacity

Transportation and distribution

Transportation resource constraint

Transportation resource's weight overloaded

Supply Chain Plan Exception Messages 17-3

Transportation resource's volume overloaded

Shortages and excess

Items with a shortage

Items below safety stock

Items with excess inventory

Past due orders

Orders to be rescheduled out

Orders to be cancelled

Orders to be rescheduled in

Orders with compression days

Orders scheduled to next inventory point

Order is firmed late

Requirement is firmed late

Order is firmed early

Requirement is firmed early

Shared supply scheduled late

Reschedules

Substitutes and alternates used

Planned order uses alternate BOM/routing

Planned order uses substitute components

Planned order uses alternate resources

Order sourced from alternate facility

Order sourced from alternate supplier

Demand satisfied using end item substitution

17-4 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Projects/tasks

Items with a shortage in a project/task

Items allocated across projects/tasks

Items with excess inventory in a project/task

Items with negative starting on hand

Items with expired lot

Items with no activity

Sourcing split percentage violated

Item exception

Recommendations

Batches

Discrete jobs

Flow schedules

Jobs

Purchase requisitions

Exception Sets
Use planning exception sets in the source instance to specify sensitivity controls and
exception time periods for exceptions.
The fields in the exception set are not item and resource attributes but they act as if they
are. Define as many planning exception sets as you need for your different types of
items and resources (use the Planning Exception Sets form). Then, assign exception sets
to items and resources.
The planning engine only issues exceptions against items and resources that have
exception sets assigned to them.
Sensitivity controls control the quantity and percent thresholds for exception messages.
For example, setting Excess Quantity to 3000 limits reporting of excess to situations in
which supply exceeds demand by 3000.
Exception time period types control the time period for exceptions. For example, setting
shortage exceptions to Planning time fence limits reporting of shortage to those

Supply Chain Plan Exception Messages 17-5

situations in which the shortage is within the planning time fence.

Creating and Updating Exception Sets


Before creating and updating exception sets, study the exception messages. When the
description of an exception message indicates that it is subject to exception set values,
consider sensitivity controls and time periods that make sense for your business.
To create and update exception sets
1.

Navigate to the Planning Exception Sets window.

2.

Create or select a planning exception set name.

3.

Enter sensitivity controls except User-Defined Time Fence (Days).

4.

Select exception time period types.


If you selected User-defined time fence in any of the fields, specify the length of the
time fence in days in User-Defined Time Fence (Days).

5.

Save your work.


Assigning Planning Exception Sets

To assign a planning exception set to an item, navigate to the Items form, MPS/MRP
Planning attribute group, Exception Set field.
To assign a planning exception set to a resource:

Navigate to the Departments form, click Resources, and view the Resources
form

Navigate to the Owned region, Planning tabbed region, Exception set field

Assigning Planning Exception Sets


To assign a planning exception set to an item, navigate to the Items form, MPS/MRP
Planning attribute group, Exception Set field.
To assign a planning exception set to a resource:

Navigate to the Departments form, click Resources, and view the Resources form

Navigate to the Owned region, Planning tabbed region, Exception set field

17-6 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Viewing Exceptions
Overview
View exception messages in the Planner Workbench. For more information, see
'Overview of Planner Workbench, page 18-1.

To view exceptions
1.

In the Navigator pane, choose a plan for which to view exception messages. You
can view exception messages at the item level by selecting an item in the Items or
Organization tree.

2.

In the right pane, navigate to the Actions tabbed region to access the Exception
Summary window.

Exception Summary Window


The Exception Summary window displays summary exception message
information:

Generated by the current planning run

Saved from previous simulation runs

It displays the following information:

Action Type: The exception group

Version

Count: The exception message count by exception group

The window orders the exception groups by their typical importance to


troubleshooting; for example, late orders are more important than
recommendations.
Using the Find window, you can sort, group, or subtotal exceptions according to
various criteria, for example, item, supplier, and buyer.

Exception Summary Window


The Exception Summary window displays summary exception message information:

Generated by the current planning run

Saved from previous simulation runs

It displays the following information:

Supply Chain Plan Exception Messages 17-7

Action Type: The exception group

Version

Count: The exception message count by exception group

The window orders the exception groups by their typical importance to


troubleshooting; for example, late orders are more important than recommendations.
Using the Find window, you can sort, group, or subtotal exceptions according to
various criteria, for example, item, supplier, and buyer. If you group by organization,
item, planner code, resource, category, department, customer, or supplier, the results
window displays their column headings. For other group by criteria, the results
window displays a generic column heading, for example, Group By 1.

To sort exceptions
1.

Navigate to the Exception Summary and select View > Find.


The Find Actions window displays.

2.

Select criteria by which to sort exceptions.

3.

Select Display Message Count.

4.

Click Find.

To view exception details


1.

Navigate to the Exception Summary window and place the cursor over the
exception group or the exception message.

2.

Double click on the entity to access the Exception Details window.

Exception Details Window


The Exception Details window displays information about each exception. If you select
one exception type, the window displays information in a folder for that exception type.
If you select multiple exception types, the window displays the generic default folder.
Days Late applies to the Late replenishment for forecast and Late replenishment for
sales order exception messages.
Quantity Satisfied By Due Date is the portion of a demand that can be satisfied by the
due date.

Buttons
On the Exception Details window, you can obtain additional information about certain
exceptions by clicking buttons on the bottom. The buttons that appear are unique to the

17-8 Oracle Advanced Supply Chain Planning Implementation and User's Guide

exception.

Right Mouse Options


From the Exception Details window, you can obtain additional information by
right-clicking on the exception. The choices in the pop-up menu are unique to the
exception. Some choices are:

Supply

Demand

Resource Availability

Resource Requirements

Sources

Destinations

Related Exceptions

Gantt Chart

Horizontal Plan

Vertical Plan

End Item Supplies

End Pegged Supplies

Critical Activities

Related Exceptions
If you are working in a constrained or optimized plan, you can use the right mouse
option Related Exceptions to obtain further cause and effect information, for example:

Is an order late because of a resource, material, or transportation resource


constraint.

Does a material, resource, or transportation resource issue cause late orders?

From a resource, material, or transportation resource constraint exception message, you


drill down to Late replenishment for sales order and Late replenishment for forecast
exception messages that the constraint affects.

Supply Chain Plan Exception Messages 17-9

Exception Message Filters


Use exception message filters to view only the exception messages that you want to.
You can create and save queries that specify certain exception messages and certain
criteria. When you execute this query, the planning engine displays the exception
messages that meet your criteria.
For example, you may want to view the Late replenishment for sales order and Late
replenishment for forecast exception messages if the shipment of item A from
organization M1 is delayed by more than two days.
You can filter on exception messages issued both by Oracle Advanced Supply Chain
Planning and Oracle Collaborative Planning.

To filter exception messages


1.

In the Planner Workbench, click the Queries tabbed region.

2.

In Plan, select the plan that you want to query.

3.

To create a query for you to use (personal query), right-click Personal Queries and
select Create Query. To create a query for you and others to use (public query),
right-click Public Queries and select Create Query.
You can also right-click Personal Queries or Public Queries and then click the
Create Query icon.

4.

In the Create Query window:


Specify the Query Name.
In Query Type, select Exceptions. You can use the other choices to create queries
that filter item, resource, and supplier information.
If the query is personal and you want to make it public, in Public, select Yes. If the
query is public and you want to make it personal, in Public, select No.

5.

In the Exceptions region, select the exception messages that you want to view.
You can filter on most but not all planning engine exception messages. To include
Oracle Collaborative Planning exception messages, set profile option MSC:
Configuration to APS + CP.
The query results display the exception messages in the order that they appear in
this region. If you want to change the order of the exception messages, use the
arrows on the right of the region to rearrange them.

6.

For some exception messages, you can specify selection criteria. The query selects
occurrences of the exception message that match the criteria.
If you want the query to display its results grouped by criteria, select Group By for

17-10 Oracle Advanced Supply Chain Planning Implementation and User's Guide

those criteria. For example, you group the exception message Late replenishment
from supplier by supplier. Your query displays the number of Late replenishment
from supplier exception messages against each supplier.
To clear the criteria and start over, click Clear.
7.

To save the query, click Save or Save as.


To delete existing saved query criteria, click Delete.

8.

Click Execute. The query results appear in the right pane.


To view the results of a previously executed query, in Executed Query, select its
name.
To re-execute a saved query, search for it in the left pane under Personal Queries
and Public Queries.

9.

To view exception details, right-click the exception message and select Exceptions
All, Exception Action Taken, or Exception No Action Taken. The Exception Details
window appears.
To research Oracle Collaborative Planning exception messages, click More Details.
To research planning engine exceptions, click the remaining buttons.

Understanding Exceptions
This section explains:

The circumstances under which the planning engine issues each exception message

Where appropriate, the calculation of key attributes of the exception message

Where appropriate, a scenario illustrating the exception message

The information shown for each exception message

Resolution suggestions for the exception message

The exception message explanations for Constrained - Enforce Due Dates and
Constrained - Enforce Capacity Constraints plans assume that both plan options
Material Constraints and Capacity Constraints are selected. Note the behavior of
constrained and optimized plans that have either or both options cleared:

Resource or material capacity does not cause late orders.

Lead time still can cause a late order.

The planning engine still reports resource and material capacity overloads.

Supply Chain Plan Exception Messages 17-11

Late Sales Orders and Forecasts Exception Group


This table shows the exceptions in this exception group and states whether the planning
engine issues the exception for each plan type.
Exception
Message

Available In
Unconstrained
Plans

Available In
Constrained
Plans with
Enforce
Demand
Dates

Available In
Constrained
Plans with
Enforce
Capacity
Constraints

Available
In
Optimized
Plans

Available In
Inventory
Optimization

1: Sales
order/forec
ast at risk

Yes

Yes

Yes

Yes

Yes

2: Past due
sales orders

Yes

Yes

Yes

Yes

Yes

3: Past due
forecast

Yes

Yes

Yes

Yes

Yes

4: Late
replenishm
ent for
sales order

No

Yes

Yes

Yes

No

5: Late
replenishm
ent for
forecast

No

Yes

Yes

Yes

No

6: Early
replenishm
ent for
sales order

No

Yes

Yes

Yes

No

7: Early
replenishm
ent for
forecast

No

Yes

Yes

Yes

No

17-12 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Exception
Message

Available In
Unconstrained
Plans

Available In
Constrained
Plans with
Enforce
Demand
Dates

Available In
Constrained
Plans with
Enforce
Capacity
Constraints

Available
In
Optimized
Plans

Available In
Inventory
Optimization

8: Late
Replenish
ment for
MPP/MPS
Demands

No

Yes

Yes

Yes

No

9: Changes
recommen
ded for
sales orders

No

Yes

Yes

Yes

Yes

1: Sales order/forecast at risk


Explanation

This exception message appears when demands are at risk. A demand is at risk when it
is pegged to a supply order against which the planning engine has issued certain
exception messages. These certain exception messages are in the Supply Problems for
Late Sales Orders and Forecasts exception group and you can use them for further
information about the sales order or forecast at risk:

Sales order/forecast at risk due to resource shortage

Sales order/forecast at risk due to material shortage

Requirement causes resource overload

Order causes supplier capacity overload

Order causes transportation weight capacity overload

Order causes transportation volume capacity overload

Order with insufficient lead time

Requirement with insufficient lead time

Order lead time constraint

Requirement lead time constraint

Supply Chain Plan Exception Messages 17-13

Demand quantity not satisfied

Late supply pegged to forecast

Late supply pegged to sales order

Information Displayed

The information displayed for this exception message all refers to the demand line and
is:

Order Number

End Item

End Item Org

End Item Description

Order Due Date

Order Quantity

Customer

Customer Site

Demand Class

Resolution Suggestions

Check for more details from related exceptions in the Supply Problems for Late Sales
Orders and Forecasts exception group.
2: Past due sales orders
Explanation

This exception message appears for past due sales order lines. A past due sales order
line is a sales order line with a schedule date earlier than the plan horizon start date.
Information Displayed

The information displayed for this exception message is:

Organization: The sales order line warehouse

Item

Order Number

Old Date: The sales order line schedule date

Date: The sales order line schedule date

17-14 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Quantity

Resolution Suggestions

Consider revising the sales order line schedule date.


3: Past due forecast
Explanation

This exception message appears for late forecast entries. A late forecast entry is a
forecast entry with a date earlier than the plan horizon start date. The planning engine
issues this message even if the forecast is totally consumed.
Information Displayed

The information displayed for this exception message is:

Organization

Item

Order Number: The forecast entry line number

Old Date: The forecast entry due date

Date: The forecast entry due date

Quantity: The forecast entry netted quantity

Resolution Suggestions

Consider:

Deleting the entry from the forecast

Revising the forecast due date

4: Late replenishment for sales order


Explanation

This exception message appears in a constrained plan when the planning engine detects
that the supplies for a sales order line are due later than the sales order line.
The demand satisfied date is the latest due date of the supplies pegged directly to an
end demand. The planning engine issues this exception message against a sales order
line when its demand satisfied date is later than its schedule date.
This exception usually occurs because of a material constraint, resource constraint, or
planning time fence. It often occurs in Constrained - Enforce capacity constraint plans
when the planning engine needs to move supply order due dates to honor capacity
constraints.
For example, there is a sales order line on item A due 25 January for quantity 100 in
organization D2

Supply Chain Plan Exception Messages 17-15

The supplies pegged to this sales order line are:

Supply 1: Quantity 50 and due date 23 January

Supply 2: Quantity 20 and due date 25 January

Supply : Quantity 30 and due date 27 January

Demand satisfied date is 27 January (from Supply 3).


Days late is 2.
Quantity satisfied by sales order line schedule date is 70 (from Supply 1 and Supply 2).
Information Displayed

The information displayed for this exception message is:

Org: Sales order line warehouse

End Item: For the sales order line

Quantity: For the sales order line

Order Number: For the sales order line

Priority: For the sales order line

Customer

Customer Site

Demand Date: Sales order line schedule date

Demand Satisfied Date

Days Late: Demand Satisfied Date - Demand Date

Quantity Satisfied by Due Date: The quantity of on time and early supply orders
pegged directly to the sales order line. This appears if you set profile option MSO:
Allow Partial Demand Completion to All End Demands or to Sales Orders.

Resolution Suggestions

In the Planner Workbench, Exception Details window, sort the orders by your priority,
for example, days late or demand priority.
For each exception, right click on it, select Related Exceptions, and view the constraint.
See 'Identifying Root Causes of Late Demand, page 17-116for more information.
Consider:

Revising demand priority rules

17-16 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Revising the sales order line demand priority

Expediting the supply order

Revising the sales order line schedule date or forecast entry date

5: Late replenishment for forecast


Explanation

This exception message appears in a constrained plan when the planning engine detects
that the supplies for a forecast entry are due later than the forecast entry.
The demand satisfied date is the latest due date of the supplies pegged directly to an
end demand. The planning engine issues this exception message against a forecast entry
when its demand satisfied date is later than its schedule date.
This exception usually occurs because of a material constraint, resource constraint, or
planning time fence. It often occurs in Constrained - Enforce capacity constraint plans
when the planning engine needs to move supply order due dates to honor capacity
constraints.
For example, there is a forecast entry on item A due 25 January for quantity 100 in
organization D2.
The supplies pegged to this forecast entry are:

Supply 1: Quantity 50 and due date 23 January

Supply 2: Quantity 20 and due date 25 January

Supply : Quantity 30 and due date 27 January

Demand satisfied date is 27 January (from Supply 3).


Days late is 2.
Quantity satisfied by forecast entry due date is 70 (from Supply 1 and Supply 2).
Information Displayed

The information displayed for this exception message is:

Org: For the forecast entry

End Item: For the forecast entry

Quantity: Unconsumed quantity for the forecast entry

Order Number: Forecast entry line number

Priority: For the forecast entry

Customer

Supply Chain Plan Exception Messages 17-17

Customer Site

Demand Date: Forecast entry date

Demand Satisfied Date

Days Late: Demand Satisfied Date - Demand Date

Quantity Satisfied by Due Date: The quantity of on time and early supply orders
pegged to the forecast. This appears if you set profile option MSO: Allow Partial
Demand Completion to All End Demands or to Sales Orders.

Resolution Suggestions

See 4: Late replenishment for sales order resolution suggestions in this topic.
6: Early replenishment for sales order
Explanation

This exception message appears in a constrained plan when the planning engine detects
that the supplies for a sales order line are due earlier than the sales order line.
The demand satisfied date is the latest due date of the supplies pegged directly to an
end demand. The planning engine issues this exception message against a sales order
line when its demand satisfied date is earlier than its schedule date.
The planning engine issues the message even if it plans the supply earlier due to
constraints.
For example, there is a sales order line on item A due 25 January for quantity 100 in
organization D2.
The supplies pegged to this sales order line are:

Supply 1: Quantity 50 and due date 19 January

Supply 2: Quantity 20 and due date 21 January

Supply 3: Quantity 30 and due date 23 January

Demand satisfied date is 23 January (from Supply 3).


Information Displayed

The information displayed for this exception message is:

Org: Sales order line warehouse

End Item: For the sales order line

Quantity: For the sales order line

Order Number: For the sales order line

17-18 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Priority: For the sales order line

Customer

Customer Site

Demand Date: Sales order line schedule date

Demand Satisfied Date

Item Description

Resolution Suggestions

If you are implementing Just-In-Time scheduling, use this exception to help minimize
inventory carrying cost by identifying causes of early replenishment, for example:

Organization receiving calendar restrictions: For example, supplier delivers once a


week.

Resource load levelling

Firm supplies

7: Early replenishment for forecast


Explanation

This exception message appears in a constrained plan when the planning engine detects
that the supplies for a forecast entry are due earlier than the forecast entry.
The demand satisfied date is the latest due date of the supplies pegged directly to an
end demand. The planning engine issues this exception message against a forecast entry
when its demand satisfied date is earlier than its schedule date.
The planning engine issues the message even if it plans the supply earlier due to
constraints.
For example, there is a forecast entry on item A due 25 January for quantity 100 in
organization D2.
The supplies pegged to this forecast entry are:

Supply 1: Quantity 50 and due date 19 January

Supply 2: Quantity 20 and due date 21 January

Supply 3: Quantity 30 and due date 23 January

Demand satisfied date is 23 January (from Supply 3).


Information Displayed

The information displayed for this exception message is:

Supply Chain Plan Exception Messages 17-19

Org: Forecast entry organization

End Item: For the forecast entry

Quantity: For the forecast entry

Order Number: Forecast entry line number

Priority: For the forecast entry

Customer

Customer Site

Demand Date: Forecast entry date

Demand Satisfied Date

Item Description

Demand Class

Resolution Suggestions

See 4: Early replenishment for sales order resolution suggestions in this topic.
8: Late replenishment for MPP/MPS demands
Explanation

The Late Replenishment for MPP/MPS Demands exception is generated when the MRP
detects that the supply is going to miss the required dependent demand due date.
It alerts MRP users when supplies are going to miss due dates driven by the MPS or
MPP.
Information Displayed

The information displayed for this exception message is:

Order Number

Item

Org

Due Date

Quantity

Resolution Suggestion

Review the Days Late on this exception. You can opt to:

Ignore it if the Days Late is not significant

17-20 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Pull in the supply that is feeding the firmed MPP/MPS supply and resolve the
lateness. In order to do this, you may need to add a resource or supplier capacity to
make the pull in of this supply a feasible action.

Push out the MPP/MPS supply to a later date in the MPP/MPS plan. In the next run
of this plan (the MRP Plan), the demand will appear at a later date and will be
satisfied on time.

9: Changes recommended for sales orders


Explanation

This exception message is generated each time there is a change in the following
entities:

Source Organization

Material availability date

Schedule arrival date

Ship method

You can double click on the sales order recommendation provided in the Exception
Summary window to open the Demand window for sales order lines with release
recommendations.
You can right click from the exception and select the following:

Demand

Supply/Demand

Information Displayed

The information displayed for this exception message is:

Item

Description

Sales order number with reference to line number

Customer/customer site

Old source organization

New source organization

Old schedule date (Suggested due date)

New schedule date (Demand satisfied date)

Supply Chain Plan Exception Messages 17-21

Old schedule arrival date

New schedule arrival date

ATP override flag

Latest acceptable days

Request ship date

Request arrival date

Promise ship date

Promise arrival date

Resolution Suggestion

Release recommendations to execution system.

Supply Problems for Late Sales Orders and Forecasts Exception Group
This table shows the exceptions in this exception group and states whether the planning
engine issues the exception for each plan type.
Exception
Message

Available In
Unconstrained
Plans

Available In
Constrained
Plans with
Enforce
Demand Dates

Available In
Constrained
Plans with
Enforce
Capacity
Constraints

Available
In
Optimized
Plans

Available In
Inventory
Optimization

1: Sales
order/forec
ast at risk
due to
resource
shortage

Yes

No

No

No

No

2: Sales
order/forec
ast at risk
due to
material
shortage

Yes

No

No

No

No

17-22 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Exception
Message

Available In
Unconstrained
Plans

Available In
Constrained
Plans with
Enforce
Demand Dates

Available In
Constrained
Plans with
Enforce
Capacity
Constraints

Available
In
Optimized
Plans

Available In
Inventory
Optimization

3:
Requireme
nt causes
resource
overload

No

Yes

Yes

Yes

No

4: Order
causes
supplier
capacity
overload

No

Yes

Yes

Yes

No

5: Order
causes
transportat
ion weight
capacity
overload

No

Yes

Yes

Yes

No

6: Order
causes
transportat
ion volume
capacity
overload

No

Yes

Yes

Yes

No

7: Order
with
insufficient
lead time

No

Yes

Yes

Yes

No

8:
Requireme
nt with
insufficient
lead time

No

Yes

Yes

Yes

No

9: Order
lead time
constraint

No

Yes

Yes

Yes

No

Supply Chain Plan Exception Messages 17-23

Exception
Message

Available In
Unconstrained
Plans

Available In
Constrained
Plans with
Enforce
Demand Dates

Available In
Constrained
Plans with
Enforce
Capacity
Constraints

Available
In
Optimized
Plans

Available In
Inventory
Optimization

10:
Requireme
nt lead
time
constraint

No

Yes

Yes

Yes

No

11:
Demand
quantity
not
satisfied

No

Yes

Yes

Yes

No

12: Late
supply
pegged to
forecast

Yes

Yes

Yes

Yes

Yes

13: Late
supply
pegged to
sales order

Yes

Yes

Yes

Yes

Yes

14: Order
violates a
business
calendar

Yes

Yes

Yes

Yes

Yes

1: Sales order/forecast at risk due to resource shortage


Explanation

This exception message appears when the scheduled resource capacity in a planning
time bucket is overloaded and indicates that end demands may be at risk due to a
resource capacity shortage. The planning engine looks at all make supplies within the
bucket (according to their operation schedules), finds their end orders and issues this
exception message against those end orders.
For example, there is a sales order on Item A for quantity 100 due on 17 January.
An unconstrained plan creates supply to satisfy this demand using lead-times and
applying order modifiers. The planned order is on Item B which has a resource
requirement on resource R1 for 10 hours on 10-January.

17-24 Oracle Advanced Supply Chain Planning Implementation and User's Guide

On 10-January, the cumulative available capacity for resource R1 is 1000 hours and the
required capacity is 1200 hours (which includes this resource requirement as well as
resource requirements from other supplies pegged to end demands). The planning
engine issues a Resource overloaded exception message.
The planning engine issues this Order at risk due to resource shortage for the sales
order due on 17 January as well as each of the other end demands pegged to resource
R1 on 10 January.
Information Displayed

The information displayed for this exception message is:

Organization: The supply organization

Resource

Dept/Line

From Date: The start date of the resource overload

To-Date: The end date of the resource overload

End Order Number: For the end demand

Some of the information fields for this exception message could be blank; this is normal
behavior.
Resolution Suggestions

Consider:

Adjusting the top level independent demand date

Increasing resource availability:

Hours available

Resource units assigned to the operation

Work and non-work days

Using an alternate resource: Change the resource in the supply order routing.

Using an alternate routing for this item

Modifying the sourcing rules

Subcontracting

Using substitute items: Change the supply order bill of material.

Supply Chain Plan Exception Messages 17-25

Change shift pattern

Add capacity: For example, additional workday.

Levelling the resource

2: Sales order/forecast at risk due to material shortage


Explanation

This exception message appears when the scheduled supplier capacity in a planning
time bucket is overloaded and indicates that an end demand is at risk due to a material
shortage. The planning engine looks at all buy supplies within the bucket (according to
their dock dates), finds their end orders and issues this exception message against those
end orders.
For example, there is a sales order on Item A for quantity 100 due on 17 January.
An unconstrained plan creates supply to satisfy this demand using lead-times and
applying order modifiers. The planned order is on Item C, dock date 10-January,
quantity 150, and supplier SUPP1.
On 10 January, the cumulative available capacity for SUPP1/Item C is 1000 units and the
required capacity is 1200 units (which includes this supply as well as other supplies
pegged to end demands). The planning engine issues a Supplier capacity overloaded
exception message.
The planning engine issues this Order at risk due to material shortage for the sales
order due on 17 January as well as each of the other end demands pegged to
SUPP1/Item C on 10 January.
Information Displayed

View this exception message from Planner Workbench tree Suppliers.


The information displayed for this exception message is:

Organization: The supply organization

Item: The item with the material shortage

Date: The end demand due date

End Order Number: The end demand order number

Supplier

Supplier Site

Some of the information fields for this exception message could be blank; this is normal
behavior.
Resolution Suggestions

Consider:

17-26 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Adjusting the sales order schedule date

Adjusting the supplier capacity: In the Planner Workbench left pane, right-click
Supplier and select Supplier Capacity.

Using an alternate supplier: Change the supplier in the sourcing rule

Using a substitute item: Change the supply order bill of material

Increasing the supplier flexfence capacity tolerance percentage

Changing end order quantity

Modifying the sourcing rule: For example, sourcing percentage

Producing the supply order yourself

3: Requirement causes resource overload


Explanation

This exception message appears when, during scheduling a make order, the planning
engine detects a resource requirement that causes a resource capacity overload.
This exception message also appears when the setting for the profile option MSO:
Maximize Search of Availability Intervals is incorrect. For more details, see 'MSO Profile
Options, page A-73.
When an operation fails scheduling, the planning engine uses profile options MSO: Pull
push base and MSO: Pull push offset to determine the time by which it pulls or pushes
the operation when attempting to reschedule. If the planning engine is scheduling:

Backwards, it is the time backwards (pulling delay)

Forwards, it is the time forwards (pushing delay)

MSO: Pull push base is the numerical base by which the offset is multiplied to get each
delay (it has no unit of measure and the default is 1)
MSO: Pull push offset is the numerical offset (it is in minutes and the default is 1440)
The delay is calculated by i * base (i-1) * offset where i is the rescheduling attempt that it
is calculating. For example, with backward scheduling and the default values, the
pulling delays are:

Delay for first rescheduling attempt: 24 hours earlier [1 * 1 * 1440 = 1440 / 60]

Delay for second rescheduling attempt: 48 hours earlier [1 * 2 * 1440 = 2880 / 60]

Delay for third rescheduling attempt: 72 hours earlier [1 * 3 * 1440= 4320 / 60]

Supply Chain Plan Exception Messages 17-27

Information Displayed

The information displayed for this exception message is:

Supply Order Number: The order number that contains the overloading resource
requirement.

Order Type

Item

Item Description

Start Date: The start date of the time bucket in which the overloading activity falls.

End Date: The end date of the time bucket in which the overloading activity falls.

Resource Requirements: The required capacity of the overloading activity within


the time bucket.

Resource Overload: The amount by which the resource capacity in the time bucket
is overloaded after scheduling the overloading requirement.

Resource Name

Organization

Department

Resource Sequence Number: In the routing.

Operation Sequence Number: In the routing.

Resource Capacity: The resource available capacity in the bucket before scheduling
of the overloading requirement.

Cause: This contains the cause of the overload. This attribute is only populated
when this exception is generated in Enforce Capacity Constraints plans. Valid
values are:

Exceeded maximum number of attempts to schedule: This means that the


planning engine tried for the specified number of attempts set in MSO:
Maximum Number of Pushes for Operation. If all the attempts to schedule
proved to be unsuccessful, it goes back to the time slot corresponding to the
first attempt to schedule, and schedules the activity there with an overload on
the resource. Each time the planning engine is required to search for a new spot
to schedule, it looks ahead by a certain time period that is dictated by the
settings of the profile MSO: Push Pull Base and MSO: Push Pull Offset.
Each unit or bucket in the number of attempts made is determined by using the

17-28 Oracle Advanced Supply Chain Planning Implementation and User's Guide

following formula:
Time Window = N * a*b^N
Where:
N = A value incremented from 1 to MAX in increments of 1 where MAX is the
value set in the profile MSO:Max Num of Pushes for Operation.
a = the value set in the profile MSO: Push Pull Offset; measured in minutesa =
the value set in the profile MSO: Push Pull Offset; measured in minutes
b = the value set in the profile MSO: Push Pull Base; default is 1. The planning
engine searches in intervals of time that increase in a linear fashion.

Firm Resource Requirement: If a resource requirement's start/end are firmed,


the planning engine is forced to schedule this requirement at the user specified
time. This can sometimes cause an overload if this requirement has been firmed
at a time where there is no capacity available on the resource. In such cases, the
cause column indicates this condition.

Pegged to Firm Resource Requirement / Supply: A resource requirement is


forced to be scheduled at a certain time because it pegs to another firm order or
a resource requirement. This can severely restrict the planning engine's span of
search for available capacity to schedule this resource requirement and force an
overload.

Resolution Suggestions

Consider:

Checking and evaluating the end demand information

Collecting and evaluating available options regarding increasing available capacity


or decreasing required capacity

Selecting and implementing options.

4: Order causes supplier capacity overload


Explanation

This exception message appears when, during scheduling a buy order, the planning
engine detects an order that causes a supplier capacity overload.
Information Displayed

View this exception message from Planner Workbench tree Suppliers.


The information displayed for this exception message is:

Bucket Start Date: The start date of the time bucket in which the overloading order
falls.

Supply Chain Plan Exception Messages 17-29

Item

Item Description

Organization

Due Date

Dock Date

Required Supplier Capacity: The required capacity of the overloading order within
the time bucket.

Supplier Capacity Overload: The amount by which the cumulative available


supplier capacity is overloaded after scheduling the overloading order.

Supplier Name

Supplier Site

Cumulative Available Capacity: The cumulative available supplier capacity before


scheduling the overloading order.

Resolution Suggestions

Consider:

Checking and evaluating the end demand information

Collecting and evaluating available options regarding increasing available capacity


or decreasing required capacity

Selecting and implementing options.

5: Order causes transportation weight capacity overload


Explanation

This exception message appears when, during scheduling a transfer order, the planning
engine detects a transportation weight capacity overload.
Information Displayed

The information displayed for this exception message is:

Item

Order Number

Bucket Start Date: The start date of the time bucket in which the overloading
shipment falls.

Supply Order Number

17-30 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Order Type

Item

Item Description

Ship Date

Shipment Weight

Shipment Weight UOM

Weight Capacity overload: The amount by which this shipment causes the available
weight capacity to be overloaded.

Ship Method

Source Org

Destination Org

Available Weight Capacity/Day: The available weight capacity on Ship Date before
scheduling of the overloading shipment.

Resolution Suggestions

Consider:

Checking and evaluating the end demand information

Collecting and evaluating available options regarding increasing available capacity


or decreasing required capacity

Selecting and implementing options.

6: Order causes transportation volume capacity overload


Explanation

This exception message appears when, during scheduling a transfer order, the planning
engine detects a transportation volume capacity overload.
Information Displayed

The information displayed for this exception message is:

Bucket Start Date: The start date of the time bucket in which the overloading
shipment falls.

Supply Order Number

Order Type

Supply Chain Plan Exception Messages 17-31

Item

Item Description

Ship Date

Shipment Weight

Shipment Weight UOM

Weight Capacity overload The amount by which this shipment causes the available
volume capacity to be overloaded

Ship Method

Source Org

Destination Org

Available Weight Capacity/Day: The available volume capacity on Ship Date before
scheduling of the overloading shipment.

Resolution Suggestions

Consider:

Checking and evaluating the end demand information

Collecting and evaluating available options regarding increasing available capacity


or decreasing required capacity

Selecting and implementing options.

7: Order with insufficient lead time


Explanation

This exception message appears when the planning engine schedules a supply order
within a window whose size is less than the minimum duration of the supply order.
The planning engine issues this message if either of the following situations exist:

Constrained Plan - Enforce Due Date and Optimized Plan - Enforce Due Date:
Profile option MSO: Lead Time Control is to Violate minimum processing time to
meet demand due date and there is not enough lead-time to meet the demand.

Constrained Plan - Enforce Due Date, Optimized Plan - Enforce Due Date,
Constrained Plan - Enforce Capacity Constraints, and Optimized Plan - Enforce
Capacity Constraints: A supply is firmed early and the upstream orders need to be
compressed.

17-32 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Information Displayed

The information displayed for this exception message is:

Supply Order Number: The order number of the order with insufficient lead-time

Item

Organization

Order Type

Supplier: For buy orders.

Supplier Site: For buy orders.

Source Org: For transfer orders.

Ship Method: For transfer orders.

Order Start Time: For make orders, the start time; for buy orders, the dock date; and
for transfer orders, the ship date.

Order Completion Time: The due date.

Minimum Lead Time: The minimum lead-time Required to avoid the compression.

Actual Lead Time: Order Completion Time - Order Start Time. This represents the
compressed duration as seen in the plan output.

Minimum Start Time: The minimum start time of this supply order.

Resolution Suggestions

Consider:

That the supply may be behind schedule

Checking and evaluating the end demand information

Either expediting work on the supply or adjusting the demand due date

8: Requirement with insufficient lead time


Explanation

This exception message appears when the planning engine schedules a resource
requirement in either of these ways:

Within a window whose size is less than the minimum duration of the resource
requirement.

To start earlier than the earliest start time of its operation according to the planning

Supply Chain Plan Exception Messages 17-33

time fence and other upstream precedence constraints


The planning engine issues this message if either of the following situations exist:

Constrained Plan - Enforce Due Date and Optimized Plan - Enforce Due Date:
Profile option MSO: Lead Time Control is to Violate minimum processing time to
meet demand due date and there is not enough lead-time to meet the demand.

Constrained Plan - Enforce Due Date, Optimized Plan - Enforce Due Date,
Constrained Plan - Enforce Capacity Constraints, and Optimized Plan - Enforce
Capacity Constraints: A supply is firmed early and the upstream requirements need
to be compressed.

Information Displayed

The information displayed for this exception message is:

Supply Order Number: The order number of the supply order that contains this
resource requirement with insufficient lead-time.

Item

Organization

Order Type

Op-Seq: Operation sequence in the routing.

Res-Seq: Resource sequence in the routing.

Department: The department of the resource that contains this resource


requirement

Resource: The resource that contains this resource requirement.

Start Time: Of the resource requirement.

Completion Time: Of the resource requirement.

Minimum Lead Time: Based on the maximum assigned units in the routing.

Actual Lead Time: Completion Time - Start Time. Represents the compressed
duration of this resource requirement

Minimum Start Time: Of the Resource Requirement.

Resolution Suggestions

Consider:

That the supply may be behind schedule

17-34 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Checking and evaluating the end demand information

Either expediting work on the supply or adjusting the demand due date

9: Order lead time constraint


Explanation

This exception is generated in Enforce Capacity Constraints plans. It is generated when


the lead-time of an order is the cause for a demand being satisfied late. The exception
specifies the minimum lead-time required for the order as well as the actual lead-time
that is available if the demand is to be satisfied on time. The actual lead-time will be less
than the minimum lead-time indicating that a lead-time compression is required to
meet the demand on time. Since, this is an Enforce Capacity Constraints plan, Oracle
Advanced Supply Chain Planning will not actually compress the lead-time. Instead, it
will satisfy the demand late and issue the Order Lead Time Constraint exception. This
exception is generated for make orders without a routing, buy orders and transfer
orders.
The planning engine:

Issues this exception if profile option MSO: Calculate Constraint Exceptions is Yes

Does not issue this exception message if the plan planning mode is Constrained
(Without Detailed Scheduling)

Information Displayed

The information displayed for this exception message is:

Supply Order Number: This is the order number of the supply that has the
lead-time constraint.

Item

Organization

Order Type

Due Date

Supplier: For buy supplies.

Supplier Site: For buy supplies.

Source Org: For transfer supplies.

Ship Method: For transfer supplies.

Required Start Time: For make orders, the start time; for buy orders, the dock date;
and for transfer orders, the ship date.

Supply Chain Plan Exception Messages 17-35

Required Completion Time: The due date.

Minimum Lead Time: The minimum lead-time for this order.

Actual Lead Time: Required Completion Time - Required Start Time.

Minimum Start Time: The earliest time that this order can start.

Resolution Suggestions

Consider:

That the supply may be behind schedule

Checking and evaluating the end demand information

Either expediting work on the supply or adjusting the demand due date

10: Requirement lead time constraint


Explanation

This exception is generated in Enforce Capacity Constraints plans. It is generated when


the lead-time of a resource requirement is the cause for a demand being satisfied late.
The exception specifies the minimum lead-time required for the resource requirement
as well as the actual lead-time that is available if the demand is to be satisfied on time.
The actual lead-time represents the processing time as dictated by the usage specified in
the routing definition. The actual lead-time will be less than the minimum lead-time
indicating that a lead-time compression is required to meet the demand on time. Since,
this is an Enforce Capacity Constraints plan, Oracle Advanced Supply Chain Planning
will not actually compress the lead-time. Instead, it will satisfy the demand late and
issue the Requirement Lead Time Constraint exception. This exception is generated for
Resource Requirements for Make Orders with Routings specified.
The planning engine issues this exception if profile option MSO: Calculate Constraint
Exceptions is Yes.
Information Displayed

The information displayed for this exception message is:

Supply Order Number: The supply order that contains this resource requirement.

Item

Organization

Order Type

Op-Seq: Operation sequence in the routing.

Res-Seq: Resource sequence in the routing.

17-36 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Department: The Department of the resource that is on the resource requirement.

Resource: The resource that contains this resource requirement.

Required Start Time: Of the resource requirement so as to meet the demand on


time.

Required Completion Time: Of the resource requirement so as to meet the demand


on time.

Minimum Lead Time: Based on the maximum assigned units in the routing.

Actual Lead Time: Required Completion Time - Required Start Time

Minimum Start Time: Of the resource requirement.

Start Date: The planned start date of the resource requirement.

End Date: The planned completion date of the resource requirement.

Resolution Suggestions

Consider:

That the supply may be behind schedule

Checking and evaluating the end demand information

Either expediting work on the supply or adjusting the demand due date

11: Demand quantity not satisfied


Explanation

This exception message appears when the planning engine finds any demand pegged to
supplies and the supply quantities are less than the demand quantity. The planning
engine issues this exception message for demands at all levels of the supply chain bill of
materials.
Information Displayed

The information displayed for this exception message is:

Item: On the supply.

Item Description

Order Number

Organization

Demand Quantity

Supply Chain Plan Exception Messages 17-37

Demand Order Type

Due Date

Demand Class

Customer

Customer site

Quantity Mismatch: Demand quantity - Total pegged supply quantity

Resolution Suggestions

Consider:

Checking and evaluating the end demand information

Finding other sources of supply for the demand or adjusting the demand due date

12: Late supply pegged to forecast


Explanation

This message appears when a supply due date is later than the demand due date to
which it is pegged; the demand can be independent demand or dependent demand
(which will eventually peg to a forecast). This usually occurs because of lead-times and
time fences.
Refer to the example for the Late supply pegged to sales order exception message, the
planning engine issues this Late supply pegged to forecast exception message in bucket
15 against the planned order pegged to the dependent demand and forecast in bucket
12.
Information Displayed

The information displayed for this exception message is:

Organization: For the supply order

End Item: Forecast entry item

Quantity: For the supply order

Order Number: The forecast entry line number

Priority

Customer

Customer Site

Due Date: For the supply order

17-38 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Demand Date: The demand due date

End Demand Date: The forecast entry due date

Days Late: Due Date - Demand Date. This calculation uses calendar days rather
than manufacturing calendar working days.

Resolution Suggestions

Consider:

Expediting the late supply

Adjusting the forecast entry date

13: Late supply pegged to sales order


Explanation

This message appears when a supply due date is later than the demand due date to
which it is pegged; the demand can be independent demand or dependent demand
(which will eventually peg to a sales order). This usually occurs because of time fences.
For example, there are forecasts at organization D1 on item A for quantity 50 on day 7
and quantity 30 on day 12.
Organizations D1 and M1 have two days transit time between them.
The planning engine creates dependent demand at organization M1 on item A for
quantity 50 on day 7 and quantity 30 on day 12.
There are sales orders at organization M1 on Item A for quantity 50 on day 9 and
quantity 30 on day 14.
Total demand at organization M1 on Item A is 160.
There is a discrete job at organization M1 on Item A for quantity 100 on day 5.
Because of lead-times and time fences, the first day available to create a planned order
at organization M1 on Item A is day 15.
The planning engine creates a planned order at organization M1 on Item A for quantity
60 on day 15 and pegs it to the:

Dependent demand on day 12

Sales order on day 12

The planning engine issues a Late supply pegged to sales order exception message
with:

Due date of Day 15 (supply order)

Demand date of Day 12 (sales order)

Supply Chain Plan Exception Messages 17-39

End demand date of Day 12 (sales order)

Days late of 3 (Day 15 - Day 12)

The planning engine issues a Late supply pegged to forecast exception message with:

Due date of Day 15 (supply order)

Demand date of Day 12 (dependent demand)

End demand date of Day 14 (forecast)

Days late of 3 (Day 15 - Day 12)


Schedule
Entity

...

10

11

12

13

14

15

Org D1:
Forecasts

50

30

Org M1:
Dependent
demand

50

30

Org M1:
Sales orders

50

30

Org M1:
Supply
orders

100

Org M1:
Planned
orders

60

Information Displayed

The information displayed for this exception message is:

Organization: For the supply order

End Item: Sales order line item

Quantity: For the supply order

Order Number: For the sales order

Priority

17-40 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Customer

Customer Site

Due Date: For the supply order

Demand Date: The demand due date

End Demand Date: The sales order line due date

Days Late: Due Date - Demand Date. This calculation uses calendar days rather
than manufacturing calendar working days.

Resolution Suggestions

Consider:

Expediting the late supply

Adjusting the sales order line schedule date

14: Order violates a business calendar


Explanation

The planning engine issues this exception message against buy orders, make orders,
transfer orders, sales orders, and forecasts (entities) that have dates that are
non-workdays of the following calendars (violates the calendar). For make orders with
routings, the planning engine does not issue this exception message for resource
requirements that violate calendars:

Shipping calendar: The dates that a shipments can start from a supplier or source
organization

Receiving calendar: The dates that a customer or destination organization can


receive shipments

Intransit calendar: The dates that a carrier or other shipment service operates

Supplier capacity calendar: The dates that a supplier operates and has processing
time and capacity available. Start dates and processing times of buy orders must
respect this calendar

Organization manufacturing calendar: The dates that a work center operates and
has capacity available. The order and due dates of make orders must respect this
calendar.

Each entity can have only one exception message. If the entity violates multiple
calendars, the exception message lists all of the calendars that it violates.
For example, 1 January for organization M is a non-workday on the receiving calendar.
There is a purchase order shipment due to organization M on 1 January. When the plan

Supply Chain Plan Exception Messages 17-41

runs, the planning engine issues this exception message against the purchase order
shipment.
This exception message is related to exception message Sales order/forecast at risk.
Information Displayed

Item

Item Description

Source Organization: For transfer orders.

Order Type: For buy orders and transfer orders, Planned Order, Purchase
Requisition, or Purchase Order. For make orders, Planned Order or Discrete Job.
For sales orders, Sales Order. For forecasts, Forecast.

Order Number: For buy orders and transfer orders, planned order, purchase
requisition, or purchase order number. For make orders, planned order or discrete
job number. For sales orders, sales order number. For forecasts, forecast name.

Supplier: For buy orders.

Supplier Site: For buy orders.

Customer: For sales orders and forecasts.

Customer Site: For sales orders and forecasts.

Organization: For buy orders, the receiving organization. For transfer orders, the
destination organization. For make orders without a routing, the make at
organization. For sales orders and forecasts, the shipping organization.

Order Date

Order Start Date

Order Due Date

Order Dock Date: For buy orders and transfer orders.

Order Ship Date; For forecasts, the forecast date. For sales orders, the suggested
ship date. For buy orders, the ship date from the supplier. For transfer orders, the
ship date from the source organization.

Calendar: All calendars that the entity violates.

Order Quantity

Ship Method: For sales orders, forecasts, buy orders, and transfer orders.

17-42 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Resolution Suggestion

Change the date of the entity.


Arrange for work on the non-workday.

Material and Resource Capacity Exception Group


This table shows the exceptions in this exception group and states whether the planning
engine issues the exception for each plan type.
For cells that contain (1), note that orders with compression days and overloaded
exceptions (resource overloaded, supplier capacity overloaded, and transportation
resource overloaded) are generated for constrained and optimized plans only when
there are firm supplies in the plans or if you select the Enforce Demand Due Dates plan
option.
Exception
Message

Available In
Unconstrained
Plans

Available In
Constrained
Plans with
Enforce
Demand
Dates

Available In
Constrained
Plans with
Enforce
Capacity
Constraints

Available
In
Optimized
Plans

Available In
Inventory
Optimization

1: Material
constraint

No

No

Yes

Yes

Yes

2: Resource
constraint

No

No

Yes

Yes

Yes

3: Resource
overloaded
(1)

Yes

Yes

Yes

Yes

Yes

4: Supplier
capacity
overloaded
(1)

Yes

Yes

Yes

Yes

Yes

5: Resource
underloade
d

Yes

Yes

Yes

Yes

Yes

Supply Chain Plan Exception Messages 17-43

Exception
Message

Available In
Unconstrained
Plans

Available In
Constrained
Plans with
Enforce
Demand
Dates

Available In
Constrained
Plans with
Enforce
Capacity
Constraints

Available
In
Optimized
Plans

Available In
Inventory
Optimization

6: Batch
was started
with less
then
minimum
capacity

No

Yes

Yes

Yes

No

7: Batch
was started
with more
than
maximum
capacity

No

Yes

Yes

Yes

No

8:
Operation
Hard Link
Violation

No

Yes

Yes

Yes

No

1: Material constraint
Explanation

This exception message appears when a demand due date needs to be pushed out due
to either:

Lead time violation

Supplier capacity constraint

If there are also Resource constraint exception messages for this end demand, you may
also need to provide adequate resource capacity.
The planning engine:

Issues this exception if profile option MSO: Calculate Constraint Exceptions is Yes

Does not issue this exception message if the plan planning mode is Constrained
(Without Detailed Scheduling)

Lead time violation

It occurs for lead-time violation when there is not enough time to obtain the material.
For buy items with lead-times and for make items with no routings and lead-times, the

17-44 Oracle Advanced Supply Chain Planning Implementation and User's Guide

planning engine uses total lead-time. The overload is the quantity.


For example, today is 12-December, there is a demand for 5 on 20-December, and the
total lead-time is 10 days.
Supplier capacity constraint

It occurs for supplier capacity constraint when there is not enough supplier capacity to
purchase the buy item by a certain date. The certain date is the Latest possible
completion time (LPCT) - the item post-processing lead-time, including breaks and
delivery calendars.
You can see the amount of supplier capacity that you need to add at different suppliers
during different time periods in order to satisfy a demand on time. If there are Resource
constraint exception messages for an end demand, you may also need to provide
adequate resource capacity.
Supplier capacity is available at 0000 hours each work day according to the owning
organization manufacturing calendar. The planning engine accumulates supplier
capacity for a plan:

From the launch date, if you launch the plan on a work day at 0000 hours

From the next working day after the launch date, if you launch the plan on a
non-work day or on a work day after 0000 hours

While the horizontal plan accumulates the available and required capacities from the
beginning, the exception process begins accumulating them again on the day after it
issues an exception message.
Since supplier capacity is global, the planning engine issues these exceptions to the
owning organization.
The calculation of overload is Required Quantity - Cumulative Available Quantity.
The calculation for Cumulative Available Quantity is Cumulative supplier capacity Cumulative quantity already used by other supplies. The amount already used depends
on previously scheduled supplies.
For example, supplier capacity is 25 units per day.
The plan start date is 3 January.
The planning engine needs to purchase 100 units on 5 January.
The cumulative available supplier capacity on 5 January is 75 units.
If the planning engine suggested a supply order to meet the demand, it would overload
supplier capacity by 25 units (100 required - 75 available). However, an Enforce
Capacity Constraints plan with Material selected cannot overload supplier capacity. The
planning engine:

Moves the supply and dependent demand to a later date where supplier capacity is
available

Supply Chain Plan Exception Messages 17-45

Issues this Material constraint exception message with overload of 25 units

Information Displayed

The information displayed for this exception is:

Organization

Item

Item Description

Supplier

Supplier Site

Supply Order Number

Order Type

Quantity

Due Date

Dock Date

Bucket Start Date: The date of the overload. (For this exception, there is no end
date.)

Required Capacity

Cumulative Available Capacity: At Bucket Start Date before scheduling.

Overload

Resolution Suggestions

Check to see if these exceptions cause Late replenishment for sales order or Late
replenishment for forecast exception messages; right click the exception message and
select Related Exceptions.
In the Planner Workbench, Exception Details window, sort the Late replenishment for
sales order and Late replenishment for forecast exception messages by your priority, for
example, days late or demand priority.
Check to see if a resource capacity issue caused early processing of the supply order
resulted in the material constraint.
Consider:

Adjusting sales order line schedule date

17-46 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Adjusting forecast entry date

Adjusting supplier capacity

Using an alternate supplier

Using a substitute component: In unconstrained plans, make a manual substitution.

Arranging and recording new substitute items

Increasing supplier flexfences

Changing the sales order or forecast quantity

Modifying the sourcing rule: For example, change sourcing percentage

Changing lead-time

2: Resource constraint
Explanation

This exception appears when the planning engine detects unavailability of resource
capacity for a specific time period because of the capacity requirements of an end
demand. The overload is the amount of resource capacity needed.
The planning engine:

Issues this exception if profile option MSO: Calculate Constraint Exceptions is Yes

Does not issue this exception message if the plan planning mode is Constrained
(Without Detailed Scheduling)

When the planning engine performs resource/task allocation for an order, it first tries to
schedule demands backward from the demand due dates. If there is not enough
resource availability in a planning time bucket for it to schedule an activity to meet the
demand due date, it generates this Resource constraint exception for the planning time
bucket.
Since the order failed backward scheduling, the planning engine forward schedules the
order from the plan start date to realistically allocate the resources/tasks. Therefore, the
actual resource requirements may be later than the dates on the exception.
There are differences among the plan types:

Constrained - Enforce due dates and Optimized - Enforce due dates: When the
planning engine determines the window in which it wants to schedule the
operation, it schedules the operation in that window with an overload if necessary.

Constrained - Enforce capacity constraints and Optimized - Enforce capacity


constraints: When the planning engine determines the window in which it wants to

Supply Chain Plan Exception Messages 17-47

schedule the operation, it determines if there would be an overload if it schedules


the operation.
If there would not be any resource overload, the planning engine does not issue the
exception.
If there would be a resource overload, the planning engine issues the exception and
reports the quantity of the resource constraint as the quantity reported in the exception
message. For example, an end demand may have the following resource constraints
associated with it:

Resource 1: Constraint dates 5 January to 6 January, overload 4 hours

Resource 2: Constraint dates 7 January to 8 January, overload 2 hours

Resource 1: Constraint dates 21 January to 27 January, overload 22 hours

You can see the amount of capacity that you need to add at different resources during
different time periods in order to satisfy the demand on time. If there are also Material
constraint exception messages for this end demand, you may also need to provide
adequate supplier capacity.
Information Displayed

Resource

Organization

Department

Supply Order Number: Of the operation and resource.

Order Type

Item

Item Description

Op-seq. number

Res-Seq number

From Date: The start date of the planning time bucket in which the resource is
overloaded.

To Date: The end date of the planning time bucket in which the resource is
overloaded.

Resource Requirement

17-48 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Resource Capacity: The available capacity of the resource before scheduling the
resource.

Overload: Resource Capacity - Resource Requirement after scheduling the resource.

Resolution Suggestions

Consider:

Adjusting sales order line schedule date

Increasing your resource availability:

Increase hours available per unit (overtime)

Increase the resource assigned units

Increase work days (overtime)

Changing shift pattern

Using an alternate resource

Using an alternate routing

Modifying the sourcing rules

Subcontracting

Using substitute items (with different resources)

3: Resource overloaded
Explanation

This exception message appears when, in a planning time bucket, both:

The resource required capacity is more than the resource available capacity

The load ratio is more than the exception set Over-utilization


The amount of overload is the minimum duration of the operation for the
maximum assigned units of the routing. Load ratio is a percent and its calculation is
(Required Capacity/Available Capacity) * 100.

There are differences among the plan types:

Constrained - Enforce due dates and Optimized - Enforce due dates: Since the
planning engine holds the due dates, the material and resources that support them
can contribute to resource overload.

Constrained - Enforce capacity constraints and Optimized - Enforce capacity

Supply Chain Plan Exception Messages 17-49

constraints, the message typically appears only if there are firm supplies or firm
operation start or end dates. Typically, these plans change due dates to avoid
overloading resources but since the supplies and operation dates are firm, they can
contribute to resource overload.
For example, resource R1 has available capacity of 24 hours day (one resource unit for
three shifts) on the three daily planning buckets 3 January, 4 January, and 5 January.
The supplies that use resource R1 are:

S1: Operation sequence 10, resource sequence 10


Start 3 January 12:00, end 4 January 12:00
Requirements 24 hours

S2: Operation sequence 10, resource sequence 10


Start 4 January 0:00, end 4 January 10:00
Requirements 10 hours

S3: Operation sequence 10, resource sequence 10


Start 4 January 12:00, end 5 January 12:00
Requirements 24 hours

The exception set Over-utilization for resource R1 is 0 (report load ratios over 100).
Based on the task start and due dates, the planning engine schedules the resource
requirements as follows:

S1: 12 hours on 3 January and 12 hours on 4 January

S2: 10 hours on 4 January

S3: 12 hours on 4 January and 12 hours on 5 January

The daily resource requirements are:

3 January: 12 hours
4 January: 34 hours
5 January: 12 hours

Required capacity exceeds available capacity on 4 January. The planning engine issues
this Resource overloaded exception on 4 January with load ratio 142 ((34 / 24) * 100).
Information Displayed

The information displayed for this exception message is:

Organization

17-50 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Resource

Dept/Line

Start Constraint Date: The start date of the planning time bucket in which the
resource is overloaded

End Constraint Date: The start date of the last planning time bucket in which the
resource is overloaded. As long as Load Ratio remains the same in successive
planning time buckets, the planning engine uses the same exception and extends
the End Constraint Date.

Load Ratio

Resolution Suggestions

Consider:

Using resolution suggestions for the Resource constraint exception message

Adjusting the exception set Over-utilization

4: Supplier capacity overloaded


Explanation

This exception message appears when, in a planning time bucket, the supplier required
capacity is more than the supplier available capacity.
The amount of overload is Required capacity - Cumulative available capacity of that
bucket. Load ratio is a percent and its calculation is (Required Quantity/Cumulative
Available Quantity) * 100.
Since supplier capacity is global, the planning engine issues these exceptions to the
owning organization. You can only view this exception in the plan's owning
organization.
There are differences among the plan types:

Unconstrained: Since unconstrained plans assume infinite capacity, the planning


engine may issue many instances of this exception. If profile option MSC: Enable
Enhanced Sourcing is Yes, unconstrained plans first exhaust supplier capacity from
rank 1 suppliers and then use supplier capacity from rank 2 suppliers.

Constrained - Enforce due dates and Optimized - Enforce due dates: The planning
engine issues this exception if overloading the supplier capacity is the only way to
meet the demand date.

Constrained - Enforce capacity constraints and Optimized - Enforce capacity


constraints: The planning engine issues this exception when firm supply orders and
their lower-level component firm supply orders overload the supplier capacity.

Supply Chain Plan Exception Messages 17-51

For example, supplier A available capacity on days 2 through 10 is 1 per day.


Days 6 and 7 are non-work days.
There are planned orders for buy item B which the planning engine sources from
supplier A:

Dock date day 1, quantity 5

Dock date day 3, quantity 12

Dock date day 9, quantity 23

The planning engine issues the following Supplier capacity overloaded exception
messages:

On day 1, the load ratio is 500 (5 * 100) Since there is no available quantity on day 1,
this calculation does not include it.

On day 3, the load ratio is 200 (12/(1*2) * 100). There are two days of suppler
capacity available since the previous Supplier capacity overloaded exception
message on day 1 (days 2 and 3).

On day 9, the load ratio is 575 (23/(1*4) *100). There are four days of suppler
capacity available since the previous Supplier capacity overloaded exception
message on day 3 (days 4, 5, 8, and 9).

Information Displayed

The information displayed for this exception message is:

Organization: The owning organization

Item

From Date: The start date of the planning time bucket in which the supplier
capacity is overloaded

To Date: The start date of the last planning time bucket in which the supplier
capacity is overloaded. As long as Load Ratio remains the same in successive
planning time buckets, the planning engine uses the same exception and extends
the To Date.

Supplier

Supplier Site

Load Ratio: The planning engine does not carry supplier capacity overloads from
one planning time bucket to the next.

Resolution Suggestions

Consider:

17-52 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Using resolution suggestions for the Material constraint exception message

Adjusting the exception set Over-utilization

5: Resource underloaded
Explanation

This exception message appears when, in a planning time bucket, both:

The resource required capacity is less than the resource available capacity

The load ratio is the same as or lower then than the exception set Over-utilization.

Load ratio is a percent and its calculation is (Required Quantity/Cumulative Available


Quantity) * 100.
For example, resource R1 has available capacity of 24 hours day (one resource unit for
three shifts) on the three daily planning buckets 3 January, 4 January, and 5 January.
The supplies that use resource R1 are:

S1: Operation sequence 10, resource sequence 10


Start 3 January 12:00, end 4 January 12:00
Requirements 24 hours

S2: Operation sequence 10, resource sequence 10


Start 4 January 0:00, end 4 January 10:00
Requirements 10 hours

S3: Operation sequence 10, resource sequence 10


Start 4 January 12:00, end 5 January 12:00
Requirements 24 hours

The exception set Under-utilization for resource R1 is 60 (report load ratios of 60 or


less).
Based on the task start and due dates, the planning engine schedules the resource
requirements as follows:

S1: 12 hours on 3 January and 12 hours on 4 January

S2: 10 hours on 4 January

S3: 12 hours on 4 January and 12 hours on 5 January

The daily resource requirements are:

3 January: 12 hours

Supply Chain Plan Exception Messages 17-53

4 January: 34 hours

5 January: 12 hours

The planning engine detects that on both 3 January and 5 January the load ratio is 50
((12 / 24) * 100) which is lower than the exception set Under-utilization. It issues this
Resource underloaded exception for each of those days.
Information Displayed

The information displayed for this exception message is:

Organization

Resource

Dept/Line

Start Constraint Date: The start date of the planning time bucket in which the
resource is underloaded.

End Constraint Date: The start date of the last planning time bucket in which the
resource is underloaded. As long as Load Ratio remains the same in successive
planning time buckets, the planning engine uses the same exception and extends
the End Constraint Date.

Load Ratio

Resolution Suggestions

Consider:

Adjusting the exception set Under-utilization

Increasing the workload

Decreasing available capacity

Shifting resources to other work centers

Processing rework

Executing special projects

Balancing the loads across planning time buckets

6: Batch was started with less than minimum capacity


Explanation

This exception message appears when the resource has batching parameters.
The planning engine creates batches that meet the resource minimum batch quantity

17-54 Oracle Advanced Supply Chain Planning Implementation and User's Guide

within the batching window. It converts the quantities of all orders into the unit of
measure of the batching resource.
If it cannot find enough orders within the batching window whose quantities make up
the minimum batch quantity, it creates the batch with less than the minimum quantity
and issues this exception.
For example, batching resource R1 has characteristics:

Minimum batch capacity: 30

Maximum batch capacity: 100

Batch capacity unit of measure: M3 (cubic meters)

Batching window size: 3 days

The physical attributes of item A are:

Weight: 15 KG

Volume: 4 F3 (cubic feet)

The planning engine schedules supply orders for item A and its resource R1:

S1: Operation sequence 10, resource sequence 10


Quantity 100
Volume = 11.34 M3
Needs to be scheduled on 3 January

S2: Operation sequence 10, resource sequence 10


Quantity 80
Volume 9.07 M3
Needs to be scheduled on 5 January

S3: Operation sequence 10, resource sequence 10


Quantity 250
Volume 28.35 M3
Needs to be scheduled on 7 January

The planning engine schedules a batch on 3 January with S1.


The batch size is now 11.34 M3.
It schedules S2 as follows:

Sets S2's batching window relative to its scheduling date: S2's scheduling date is 5

Supply Chain Plan Exception Messages 17-55

January so the batching window is from 2 January to 8 January.

Searches within the batching window for an existing batch that still has room: The
batch with S1 (started on 3 January) is within S2's batching window.

Moves in S2 to 3 January and combines it with S1 in the same batch.

The batch size is now 20.41 M3 (11.34 M3 + 9.07 M3).


It schedules S3 as follows:

Sets S3's batching window relative to its scheduling date: S3's scheduling date is 7
January so the batching window is from 4 January to 10 January.

Searches within the batching window for an existing batch that still has room. There
are no existing batches within S3's batching window.

Creates a separate batch containing only S3 then continues scheduling other


supplies.

There are no other supplies for the planning engine to schedule.


The batch size for the batch started on 3 January is 20.41 and the minimum batch
capacity is 30. The planning engine issues this Batch was started with less than
minimum capacity exception message against the batch started on 3 January.
Information Displayed

The information displayed for this exception message is:

Batch Number

Resource

Dept/Line

Min Capacity: The minimum batch capacity in the unit of measure of the item's
volume

Max Capacity: The maximum batch capacity in the unit of measure of the item's
volume

From Date: The batch start date

To Date: The batch finish date.

Load Ratio: Required Capacity/Maximum Batch Capacity

Required Capacity: For all activities in the batch in the unit of measure of the item's
volume

17-56 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Resolution Suggestions

Consider:

Reducing the number of days in the planning time fence: Rather than creating new
batches, the planning engine adds orders to batches and moves in later orders to
meet the minimum batch capacity.

Increasing the size of the batching window: The planning engine has more
candidates from which to select for the batches.

Unfirming firm orders: The planning engine does not pre-process them into
batches.

7: Batch was started with more than maximum capacity


Explanation

This exception message appears when the resource has batching parameters and the
planning engine creates a batch with more than the maximum quantity. It occurs when:

There are firm orders

The only way to meet a demand due date in a Constrained - Enforce due dates plan
is to violate the maximum batch capacity

The only way to meet a demand due date in a Constrained - Enforce capacity
constraints plan with Resource Constraint selected and Material Constraint cleared
is to violate the maximum batch capacity

The planning engine converts the quantities of all orders into the unit of measure of the
batching resource.
For example, batching resource R1 has characteristics:

Minimum batch capacity: 30

Maximum batch capacity: 100

Batch capacity unit of measure: M3 (cubic meters)

Batching window size: 3 days

The physical attributes of item A are:

Weight: 15 KG

Volume: 4 F3 (cubic feet)

The planning engine converts item A volume from 4 F3 to 0.1134 M3.


The planning engine schedules supply orders for item A and its resource R1:

Supply Chain Plan Exception Messages 17-57

S1 - firm: Operation sequence 10, resource sequence 10


Quantity 600
Volume = 68.04 M3
Needs to be scheduled on 5 January

S2 - firm: Operation sequence 10, resource sequence 10


Quantity 600
Volume 68.04 M3
Needs to be scheduled on 5 January

The planning engine schedules a batch on 5 January with S1. It cannot change the date
of a firm supply order to move it into another batch.
The batch size is now 68.04 M3.
The planning engine schedules adds S2 to the batch started on 5 January. It cannot
change the date of a firm supply order to move it into another batch and cannot start
another batch.
The batch size is now 136.08 M3 (68.04 M3 + 68.04 M3).
There are no other supplies for the planning engine to schedule.
The batch size for the batch started on 5 January is 136.08 and the maximum batch
capacity is 100. The planning engine issues this Batch was started with more than
maximum capacity exception message against the batch started on 5 January.
Information Displayed

The information displayed for this exception message is:

Batch Number

Resource

Dept/Line

Min Capacity: The minimum batch capacity in the unit of measure of the item's
volume

Max Capacity: The maximum batch capacity in the unit of measure of the item's
volume

From Date: The batch start date

To Date: The batch finish date

Load Ratio: Required Capacity/Maximum Batch Capacity

17-58 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Required Capacity: For all activities in the batch in the unit of measure of the item's
volume

Resolution Suggestions

Consider unfirming some firm orders. Rather than violating the maximum batch
capacity, the planning engine will move unfirm orders to another date.
8: Operation Hard Link Violation
Explanation

This exception message appears when a user-defined operation minimum time offset,
maximum time offset, or item shelf life days cannot be respected due to firming of
requirements or orders. It can also appear when a negative minimum time offset or a
negative maximum time offset is violated because of the upstream operation start time
boundary.
Information Displayed

The information displayed for this exception message is: .....

From

Item

Organization

Supply order number

Operation sequence number

Resource sequence number

To

Item

Organization

Supply order number

Operation sequence number

Resource sequence number

Minimum time offset

Maximum time offset

Shelf life days

Actual offset

Supply Chain Plan Exception Messages 17-59

Resolution Suggestions

Navigate to the Supply/Demand window or the Resource Requirements window to


identify causes and possible solutions.

Transportation and Distribution Exception Group


This table shows the exceptions in this exception group and states whether the planning
engine issues the exception for each plan type.
For cells that contain (1), note that orders with compression days and overloaded
exceptions (resource overloaded, supplier capacity overloaded, and transportation
resource overloaded) are generated for constrained and optimized plans only when
there are firm supplies in the plans or if you select the Enforce Demand Due Dates plan
option.
Exception
Message

Available In
Unconstrained
Plans

Available In
Constrained
Plans with
Enforce
Demand
Dates

Available In
Constrained
Plans with
Enforce
Capacity
Constraints

Available
In
Optimized
Plans

Available In
Inventory
Optimization

1:
Transportat
ion weight
constraint

No

No

Yes

Yes

Yes

2:
Transportat
ion volume
constraint

No

No

Yes

Yes

Yes

3:
Transportat
ion
resource's
weight
overloaded
(1)

Yes

Yes

Yes

Yes

Yes

4:
Transportat
ion
resource's
volume
overloaded
(1)

Yes

Yes

Yes

Yes

Yes

17-60 Oracle Advanced Supply Chain Planning Implementation and User's Guide

1: Transportation weight constraint


Explanation

This exception appears when the planning engine detects unavailability of


transportation weight capacity for a specific time period because of the capacity
requirements of supplies pegged to an end demand. The overload is the amount of
extra resource capacity needed.
The planning engine issues this exception if profile option MSO: Calculate Constraint
Exceptions is Yes.
The plan parameter Resource Capacity includes the transportation resources. In an
enforce capacity constraints plan with Resource Constraints cleared and Material
Constraints selected, the planning engine may calculate transportation weight load and
issue exception messages.
If you do not want to use transportation weight capacity as a constraint, either leave its
definitions blank (the planning engine assumes infinite capacity) or enter a large
amount. Since a large amount affects plan performance, we recommend leaving its
definitions blank.
The calculation for overload is Required Capacity - Available Capacity.
For example, transportation resource TR1 has characteristics:

Weight capacity: 100 LB per day

Volume capacity = 100 F3 (cubic feet)/day

The physical attributes of item A are:

Weight: 1 LB

Volume: 1 F3 (cubic feet)

There is a shipment of item A1 for quantity 1000 on 3 January from organization M1 to


organization M2.
The planning engine detects not enough transportation weight capacity on 3 January. In
an enforce capacity constraint plan, the planning engine moves the shipment to dates
on which there is enough transportation capacity.
The planning engine:

Accumulates available transportation weight capacity

Schedules the shipment on 13 January

Issues this Transportation weight constraint exception message for 3 January with
overload 900 (1000 required - 100 available)

Information Displayed

The information displayed for this exception message is:

Supply Chain Plan Exception Messages 17-61

To Organization: Destination organization

From Organization: Source organization

Ship Method

Constraint Date

Overload

Resolution Suggestions

Consider:

Adjusting your transportation resource capacity

Using a different ship method

Using a different shipping calendar

2: Transportation volume constraint


Explanation

This exception appears when the planning engine detects unavailability of


transportation volume capacity for a specific time period because of the capacity
requirements of supplies pegged to an end demand. The overload is the amount of
extra resource capacity needed.
The planning engine issues this exception if profile option MSO: Calculate Constraint
Exceptions is Yes.
The plan parameter Resource Capacity includes the transportation resources. In an
enforce capacity constraints plan with Resource Constraints cleared and Material
Constraints selected, the planning engine may calculate transportation volume load and
issue exception messages.
If you do not want to use transportation volume capacity as a constraint, either leave its
definitions blank (the planning engine assumes infinite capacity) or enter a large
amount. Since a large amount affects plan performance, we recommend leaving its
definitions blank.
The calculation for overload is Required Capacity - Available Capacity.
For example, transportation resource TR1 has characteristics:

Weight capacity: 100 LB per day

Volume capacity = 100 F3 (cubic feet)/day

The physical attributes of item A are:

Weight: 1 LB

17-62 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Volume: 1 F3 (cubic feet)

There is a shipment of item A1 for quantity 1000 on 3 January from organization M1 to


organization M2.
The planning engine detects not enough transportation volume capacity on 3 January.
In an enforce capacity constraint plan, the planning engine moves the shipment to dates
on which there is enough transportation capacity.
The planning engine:

Accumulates available transportation capacity

Schedules the shipment on 13 January

Issues this Transportation volume constraint exception message for 3 January with
overload 900 (1000 required - 100 available)

Information Displayed

The information displayed for this exception message is:

To Organization: Destination organization

From Organization: Source organization

Ship Method

Constraint Date

Overload

Resolution Suggestions

Consider:

Adjusting your transportation resource capacity

Using a different ship method

Using a different shipping calendar

3: Transportation resource's weight overloaded


Explanation

This exception message appears when, in a planning time bucket, the transportation
resource required weight capacity is more than the transportation resource available
weight capacity.
The plan parameter Resource Capacity includes the transportation resources. In an
enforce capacity constraints plan with Resource Constraints cleared and Material
Constraints selected, the planning engine may calculate transportation resource load
and issue exception messages.

Supply Chain Plan Exception Messages 17-63

If you do not want to use transportation capacity as a constraint, either leave its
definitions blank (the planning engine assumes infinite capacity) or enter a large
amount. Since a large amount affects plan performance, we recommend leaving its
definitions blank.
There are differences among the plan types:

Unconstrained: The planning engine issues this exception frequently because


unconstrained plans do not consider transportation capacity.

Constrained - Enforce due dates and Optimized - Enforce due dates: The planning
engine issues this exception if overloading the transportation resource capacity is
the only way to meet the demand date.

Constrained - Enforce capacity constraints and Optimized - Enforce capacity


constraints: The planning engine issues this exception when firm jobs overload the
transportation capacity.

The calculation for:

Transportation resource required weight capacity is Shipment quantity * Item


weight

Utilization percent is (Required Capacity/Available Capacity) * 100

For example, transportation resource TR1 has available weight capacity of 100 LB per
day.
The physical attributes of item A are:

Weight: 1 LB

Volume: 1 F3 (cubic feet)

There is a shipment of item A1 for quantity 1000 of Item A1 on 3 January from


organization M1 to organization M2.
In an unconstrained plan, the planning engine:

Schedules this shipment on 3 January to satisfy the demand on time

Issues this Transportation resource's weight overloaded exception message with


overload is 900 (1000 required - 100 available)

Information Displayed

The information displayed for this exception message is:

Constraint Start Date: The start date of the planning time bucket in which the
transportation resource weight constraint occurs.

Constraint End Date: The end date of the planning time bucket in which the

17-64 Oracle Advanced Supply Chain Planning Implementation and User's Guide

transportation resource weight constraint occurs.

Supply Order Number: Of the transfer supply.

Order Type

Item

Item Description

Ship Date

Shipment Weight

Shipment Weight UOM

Weight Capacity overload

Ship Method

Source Org

Destination Org

Available Weight Capacity/Day: The available weight capacity on Ship Date before
scheduling of the overloading shipment.

Resolution Suggestions

Consider:

Adjusting your transportation resource capacity

Using a different ship method

Using a different shipping calendar

4: Transportation resource's volume overloaded


Explanation

This exception message appears when, in a planning time bucket, the transportation
resource required volume capacity is more than the transportation resource available
volume capacity.
The plan parameter Resource Capacity includes the transportation resources. In an
enforce capacity constraints plan with Resource Constraints cleared and Material
Constraints selected, the planning engine may calculate transportation resource load
and issue exception messages.
If you do not want to use transportation capacity as a constraint, either leave its
definitions blank (the planning engine assumes infinite capacity) or enter a large

Supply Chain Plan Exception Messages 17-65

amount. Since a large amount affects plan performance, we recommend leaving its
definitions blank.
There are differences among the plan types:

Unconstrained: The planning engine issues this exception frequently because


unconstrained plans do not consider transportation capacity.

Constrained - Enforce due dates and Optimized - Enforce due dates: The planning
engine issues this exception if overloading the transportation resource capacity is
the only way to meet the demand date.

Constrained - Enforce capacity constraints and Optimized - Enforce capacity


constraints: The planning engine issues this exception when firm jobs overload the
transportation capacity.

The calculation for:

Transportation resource required volume capacity is Shipment quantity * Item


volume

Utilization percent is (Required Capacity/Available Capacity) * 100

For example, transportation resource TR1 has available volume capacity of 100 F3 per
day.
The physical attributes of item A are:

Weight: 1 LB

Volume: 1 F3 (cubic feet)

There is a shipment of item A1 for quantity 1000 of Item A1 on 3 January from


organization M1 to organization M2.
In an unconstrained plan, the planning engine:

Schedules this shipment on 3 January to satisfy the demand on time

Issues this Transportation resource's volume overloaded exception message with


overload is 900 (1000 required - 100 available)

Information Displayed

The information displayed for this exception message is:

Constraint Start Date: The start date of the planning time bucket in which the
transportation resource volume constraint occurs.

Constraint End Date: The end date of the planning time bucket in which the
transportation resource volume constraint occurs.

17-66 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Supply Order Number: Of the transfer supply.

Order Type

Item

Item Description

Ship Date

Shipment Volume

Shipment Volume UOM

Volume Capacity overload

Ship Method

Source Org

Destination Org

Available Volume Capacity/Day: The available volume capacity on Ship Date


before scheduling of the overloading shipment.

Resolution Suggestions

Consider:

Adjusting your transportation resource capacity

Using a different ship method

Using a different shipping calendar

Shortages and Excess Exception Group


This table shows the exceptions in this exception group and states whether the planning
engine issues the exception for each plan type.

Supply Chain Plan Exception Messages 17-67

Exception
Message

Available In
Unconstrained
Plans

Available In
Constrained
Plans with
Enforce
Demand
Dates

Available In
Constrained
Plans with
Enforce
Capacity
Constraints

Available
In
Optimized
Plans

Available In
Inventory
Optimization

1: Items
with a
shortage

Yes

Yes

Yes

Yes

Yes

2: Items
below
safety stock

Yes

Yes

Yes

Yes

Yes

3: Items
with excess
inventory

Yes

Yes

Yes

Yes

Yes

1: Items with a shortage


Explanation

This exception message appears when projected available balance for a planning bucket
is negative and is within the exception set Shortage Exceptions exception time period.
Projected available balance is Previous bucket projected available balance + Sum of
supply quantities with due date in this planning time bucket - Sum of demand
quantities with due date (excluding safety stock demand) in this planning time bucket.
There are differences among the plan types:

Unconstrained: The planning engine can peg late supplies to demands at any level
in the supply chain. Therefore, you can see item shortages in several levels of the
supply chain bill of material.

Unconstrained, Constrained - Enforce due dates, Optimized - Enforce due dates:


The planning engine can compress lead-times and violate planning time fences to
meet demands. Item shortages typically occur when there are firm orders whose
due dates are too late to meet the demand.

Constrained - Enforce capacity constraints and Optimized - Enforce capacity


constraints: The demands are most likely independent (because the planning engine
pushes out dependent demand due dates). Due to lead-time, planning time fence,
resource capacity constraints, or supplier capacity constraints, the supply due dates
are later than the end demand due date.

For example, item A1 in organization M1 has the following demands and supplies in
daily buckets:

17-68 Oracle Advanced Supply Chain Planning Implementation and User's Guide

3 January
Beginning available (on hand) balance 0.
Planned order 1: Quantity 100
Planned order 3: Quantity 200
Discrete job 1: Quantity 300
Planned order demand 1 (dependent demand): Quantity 250
Forecast demand 1: Quantity 200

4 January
Planned order 4: Quantity 100
Planned order demand 2 (dependent demand): Quantity 250
Forecast demand 2 = 200

5 January
No demands or supplies

6 January
Planned order 5: Quantity 200

This table shows the horizontal view of this scenario.


Schedule
Entity

Beg

3 January

4 January

5 January

6 January

Requirements

450

450

Supply
orders

300

Planned
orders

300

100

200

Projected
available
balance

150

(200)

(200)

The planning engine issues this Item with a Shortage exception message for quantity
-200 from 4 January to 5 January.
Information Displayed

The information displayed for this exception message is:

Supply Chain Plan Exception Messages 17-69

Organization

Item

Item Description

Quantity: Projected available balance

From Date: The start date of the planning time bucket in which the negative
projected available balance occurs.

To Date: The start date of the last planning time bucket in which the negative
projected available balance occurs. As long as Quantity remains the same in
successive planning time buckets, the planning engine uses the same exception and
extends the To Date.

Resolution Suggestions

Consider:

Expediting the late supply

Adjusting the sales order schedule date

2: Items below safety stock


Explanation

This exception message appears when projected available balance for a planning bucket
is below the specified safety stock level for the planning bucket. Projected available
balance is Previous bucket projected available balance + Sum of supply quantities with
due date in this planning time bucket - Sum of demand quantities with due date in this
planning time bucket. See 'Safety Stock, page 6-133.
The planning engine does not consult the exception set for the item.
For example, there are sales orders at organization M1 on item A for quantity 200 past
due and quantity 150 in bucket 4.
Item A has safety stock level 73 for buckets 1 to 3 and 45 for bucket 4.
There is a planned order for item A for 395 in bucket 4.
The planning engine creates an Items below safety stock exception for buckets 1 to 3.
The planned order in bucket 4 meets the sales order demands and the safety stock.
Schedule
Entity

Past

Org M1: Sales


orders

200

150

17-70 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Schedule
Entity

Past

Org M1:
Safety stock
level

73

73

73

45

Org M1:
Planned
orders

395

Information Displayed

The information displayed for the exception message is:

Organization

Item

Item Description

From Date: The start date of the planning time bucket with projected available
balance below safety stock.

To Date: The start date of the last planning time bucket with projected available
balance below safety stock. As long as Quantity remains the same in successive
planning time buckets, the planning engine uses the same exception and extends
the To Date.

Quantity: Projected Available Balance - Specified Safety Stock

Resolution Suggestions

Consider expediting supply orders.


3: Items with excess inventory
Explanation

The planning generates this message when projected available balance for a bucket is
greater than the exception set Excess Quantity value for the item and within the
exception set Excess Exceptions exception time period. Projected available balance is
Previous bucket projected available balance + Sum of supply quantities with due date in
this planning time bucket - Sum of demand quantities with due date in this planning
time bucket.
For example, item A1 in organization M1 has exception set information:

Excess Quantity: 0

Excess Exceptions Time Period: 5 days

Supply Chain Plan Exception Messages 17-71

This table shows a horizontal view of item A1.


Schedule
Entity

Beg

3 January

4 January

5 January

6 January

Requirements

450

450

Supply
orders

300

Planned
orders

300

100

200

Projected
available
balance

150

(200)

(200)

The planning engine issues this Item with excess inventory exception message for
quantity 150 on 3 January.
Information Displayed

The information displayed for this exception message is:

Organization

Item

Item Description

Quantity: Projected Available Balance - Exception set Excess Quantity

From Date: The start date of the planning time bucket with excess projected
available balance

To Date: The start date of the last planning time bucket with excess projected
available balance. As long as Quantity remains the same in successive planning
time buckets, the planning engine uses the same exception and extends the To Date.

Resolution Suggestions

Consider:

Canceling unneeded supply orders

Transferring the material to another facility

17-72 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Reschedules Exception Group


This table shows the exceptions in this exception group and states whether the planning
engine issues the exception for each plan type.
For cells that contain (1), note that orders with compression days and overloaded
exceptions (resource overloaded, supplier capacity overloaded, and transportation
resource overloaded) are generated for constrained and optimized plans only when
there are firm supplies in the plans or if you select the Enforce Demand Due Dates plan
option.
Exception
Message

Available In
Unconstrained
Plans

Available In
Constrained
Plans with
Enforce
Demand
Dates

Available In
Constrained
Plans with
Enforce
Capacity
Constraints

Available
In
Optimized
Plans

Available In
Inventory
Optimization

1: Past due
orders

Yes

Yes

Yes

Yes

No

2: Orders to
be
reschedule
d out

Yes

Yes

Yes

Yes

No

3: Orders to
be
cancelled

Yes

Yes

Yes

Yes

No

4: Orders to
be
reschedule
d in

Yes

Yes

Yes

Yes

No

5: Orders
with
compressio
n days (1)

Yes

Yes

Yes

Yes

No

6: Orders
scheduled
to next
inventory
point

Yes

Yes

Yes

Yes

No

Supply Chain Plan Exception Messages 17-73

Exception
Message

Available In
Unconstrained
Plans

Available In
Constrained
Plans with
Enforce
Demand
Dates

Available In
Constrained
Plans with
Enforce
Capacity
Constraints

Available
In
Optimized
Plans

Available In
Inventory
Optimization

7: Order is
firmed late

No

Yes

Yes

Yes

Yes

8:
Requireme
nt is firmed
late

No

Yes

Yes

Yes

Yes

9: Order is
firmed
early

No

Yes

Yes

Yes

Yes

10:
Requireme
nt is firmed
early

No

Yes

Yes

Yes

Yes

11: Shared
supply
scheduled
late

No

Yes

Yes

Yes

Yes

The planning engine follows these rules when it recommends rescheduling purchase
orders and purchase requisitions:

Purchase orders, reschedule out: The planning engine may not reschedule out
purchase orders because of lead-time constraints, of insufficient capacity between
plan start date and the dock date, or the order date or start date is past due. It may
reschedule out purchase orders that are pegged to demands whose due dates have
moved out.

Purchase orders, reschedule in: The planning engine may not reschedule in
purchase orders within supplier lead-time or that are past due. It may reschedule in
purchase orders outside supplier lead-time but the new order date must not be past
due. The planning engine does not consider capacity.

Purchase requisitions, reschedule out: The planning engine may reschedule out
purchase requisitions because of lead-time constraints, of insufficient capacity
between plan start date and the dock date, the order date or start date is past due,

17-74 Oracle Advanced Supply Chain Planning Implementation and User's Guide

or pegging to demands whose due dates have moved out.

Purchase requisitions, reschedule in: The planning engine may not reschedule in
purchase requisition within supplier lead-time or are past due. It may reschedule in
purchase orders outside supplier lead-time but the new order date must not be past
due and the requisition must have sufficient accumulated capacity.

The planning engine must compress the lead-time for subsequent supplies and may
recommend rescheduling in Constrained - Enforce demand due date plans or when a
requirement for this item results from a firmed supply.
1: Past due orders
Explanation

This exception message appears when the planning engine detects supply orders and
planned orders which have order (start) dates and due dates in the past (before the
planning horizon start date).
For non-firmed supply orders, the planning engine also issues an Orders to be
rescheduled out exception message.
The planning engine schedules all operations of a past due order beyond the planning
horizon start date. If the order is firm, the planning engine retains the order's firmed
duration as it schedules all its operations beyond the planning horizon start date.
There may be dependent demand resulting from past due orders. If you clear plan
option Lot for Lot, the planning engine groups the demand which results by item and
creates one planned order per item (or more depending on the plan options) to meet it.
If you select it, the planning engine creates one planned order for each dependent
demand.
Information Displayed

The information displayed for this exception message is:

Organization

Item

Order Number

Old Date: The current due date

Date: The suggested due date. It is usually the planning horizon start date but it can
be later if the schedules receipt is not firm and is not needed until a later planning
time bucket.

Quantity

Schedule Ship Date

Supply Chain Plan Exception Messages 17-75

Schedule Arrival Date

Request Ship Date

Request Arrival Date

Promise Ship Date

Promise Arrival Date

Resolution Suggestions

Check the end item demand which causes the supply order.
Consider:

Changing the demand due date

For supply orders, expediting

For supply orders, cancelling

2: Orders to be rescheduled out


Explanation

This exception message appears when the planning engine suggests that you
reschedule an existing supply order (scheduled receipt) to a later date to avoid carrying
excess inventory. It occurs when the planning engine detects a non-firm existing supply
order with a due date that is earlier than it suggests (suggested due date).
The planning engine does not issue this recommendation for firm existing supply
orders.
The planning engine continues to plan lower bill of material levels as if you accept the
suggestion.
For example, item A1 at organization M1 has the following demand and supply:

A non-firm discrete job for quantity 100 due on 5 January

A sales order line for quantity 100 due on 8 January

The planning engine issues this Orders to be rescheduled out exception against the
discrete job and suggests a new date of 8 January.
Information Displayed

The information displayed for this exception message is:

Organization

Item

Order Number

17-76 Oracle Advanced Supply Chain Planning Implementation and User's Guide

From Date: The current due date

To Date: The suggested due date

Quantity

Schedule Ship Date

Schedule Arrival Date

Request Ship Date

Request Arrival Date

Promise Ship Date

Promise Arrival Date

Resolution Suggestions

Consider reviewing the recommendations for the item and then rescheduling the order
out. The planning engine continues to plan lower level bills of material as if you accept
the suggestion.
3: Orders to be cancelled
Explanation

This exception message appears when the planning engine suggests that you cancel an
existing supply order.
It occurs when the planning engine detects a non-firm existing supply order that you do
not need to satisfy demand or safety stock requirements.
The planning engine continues to plan lower bill of material levels as if you accept the
suggestion.
The following diagram shows a scenario in organization M1:

There is a sales order at organization M1 on Item A for quantity 100 in bucket 3.

There is a forecast at organization M1 on item A for quantity 100 in bucket 4.

There are discrete jobs at organization M1 for item A for quantity 150 in bucket 1, 50
in bucket 5, and 100 in bucket 8.

The planning engine pegs 100 of the supply of 150 in bucket 1 to the sales order for
100 in bucket 3. It creates an Early replenishment for sales order exception message
against the supply of 150 in bucket 1.

The planning engine pegs 50 of the supply of 150 in bucket 1 to the forecast for 100
in bucket 4.

Supply Chain Plan Exception Messages 17-77

The planning engine pegs the entire supply of 50 in bucket 5 to the forecast for 100
in bucket 4. It creates an Order to be rescheduled in exception message against the
supply of 50 in bucket 5 from bucket 5 to bucket 4.

The planning engine cannot find any demand to which to peg the supply of 100 in
bucket 8. It creates an Orders to be cancelled exception message against the supply
of 100 in bucket 8.
Schedule
Entity

Org M1: Sales


orders

100

Org M1:
Forecasts

100

Org M1:
Supply orders

150

50

100

Information Displayed

The information displayed for this exception message is:

Org

Item

Order Number

Date: The due date

Quantity

Schedule Ship Date

Schedule Arrival Date

Request Ship Date

Request Arrival Date

Promise Ship Date

Promise Arrival Date

Resolution Suggestions

Consider reviewing the recommendations for the item and then cancelling the order.

17-78 Oracle Advanced Supply Chain Planning Implementation and User's Guide

The planning engine continues to plan lower level bills of material as if you accept the
suggestion.
4: Orders to be rescheduled in
Explanation

This exception message appears when the planning engine suggests that you
reschedule an existing supply order to an earlier date. It occurs when the planning
engine detects a non-firm existing supply order with a due date that is later than it
suggests (suggested order date).
The planning engine continues to plan lower bill of material levels as if you accept the
suggestion.
For example, there is a sales order at organization M1 on Item A for quantity 100 in
bucket 3.
There is a forecast at organization M1 on item A for quantity 100 in bucket 4.
There are discrete jobs at organization M1 for item A for 150 in bucket 1, 50 in bucket 5,
and 100 in bucket 8.
The planning engine pegs 100 of the supply of 150 in bucket 1 to the sales order for 100
in bucket 3. It creates an Early replenishment for sales order exception message against
the supply of 150 in bucket 1.
The planning engine pegs 50 of the supply of 150 in bucket 1 to the forecast for 100 in
bucket 4.
The planning engine pegs the entire supply of 50 in bucket 5 to the forecast for 100 in
bucket 4. It creates an Order to be rescheduled in exception message against the supply
of 50 in bucket 5 from bucket 5 to bucket 4.
The planning engine cannot find any demand to which to peg the supply of 100 in
bucket 8. It creates an Orders to be cancelled exception message against the supply of
100 in bucket 8.
Schedule
Entity

Org M1: Sales


orders

100

Org M1:
Forecasts

100

Org M1:
Supply orders

150

50

100

Supply Chain Plan Exception Messages 17-79

Information Displayed

The information displayed for this exception message is:

Organization

Item

Order Number

From Date: The current due date

To Date: The suggested due date

Quantity

Schedule Ship Date

Schedule Arrival Date

Request Ship Date

Request Arrival Date

Promise Ship Date

Promise Arrival Date

Resolution Suggestions

Consider reviewing the recommendations for the item and then rescheduling the order
in. The planning engine continues to plan lower level bills of material as if you accept
the suggestion.
5: Orders with compression days
Explanation

This exception message appears when the planning engine detects that a supply order
needs to be completed in less time that its minimum processing time in order for it to
meet a demand. If the planning engine plans the order according to its lead-time, it
would start in the past (before the planning horizon start date). The compression days
represents all of the following:

The number of days of work that you need to make up on the order to respect its
due date.

The number of days that the order would be scheduled in the past (before the
planning horizon start date).

The number of days that the order needs to be compressed if its start date is the
planning horizon start date.

17-80 Oracle Advanced Supply Chain Planning Implementation and User's Guide

To calculate compression days, the planning engine:

Uses the organization's manufacturing calendar

Backward schedules orders using item lead-time offset (for unconstrained plans) or
routing level processing times (for constrained plans)

Finds the number of days between the order (start) date and the planning horizon
start date.

A supply order with compression days at a higher level of the supply chain bill of
material leads to supply orders with compression days at lower levels of the supply
chain bill of material. The planning engine calculates the lower level compression days
as follows:

For unconstrained plans: It sets each lower level dependent demand due on the
planning horizon start date and backward schedules its supply order from that
date. The compression days for each supply order represents the amount of
compression time needed for that order alone.

For constrained plans: It sets each lower level dependent demand due on the start
date of the supply which caused it (which is prior to the planning horizon start
date) and backward schedules its supply order from that date. The compression
days for each supply order represents the time difference between the order start
date and the planning horizon start date. This method calculates compression for an
order in relation to its higher level supply orders.

For example, C pegs to B which pegs to A which pegs to end demand. Lead time
offset is 3 for A, B, and C. The supply order for A has 1 compression day.
In an unconstrained plan, the supply order for B has 3 (day 0 - 3 days lead-time)
compression days and the supply order for C has 3 (day 0 - 3 days lead-time)
compression days.
In a constrained plan, the supply order for B has 4 (day -1 - 3 days lead-time)
compression days and the supply order for C has 7 (day -4 - 3 days lead-time)
compression days.

There are differences among the plan types:

Unconstrained: The planning engine may compress existing supplies that need to
be rescheduled in and planned orders if there is not enough time between the
planning horizon start date and the demand date.

Constrained - Enforce capacity constraints and Optimized - Enforce capacity


constraints: The planning engine moves out demands (other than those from firm
supplies) to avoid compression the supplies pegged to the demands. It creates Late
replenishment for sales orders and Late replenishment for forecast exception
messages.

Supply Chain Plan Exception Messages 17-81

Constrained - Enforce due dates and Optimized - Enforce due dates: The planning
engine may compress existing supplies and planned orders during the scheduling
process while trying to meet the demand due date. In some cases, it may schedule
supplies within the planning time fence.

For example, launch an unconstrained plan with plan start date of Wednesday.
The planning engine detects an unsatisfied demand for Friday and creates a planned
order due on Friday.
It calculates lead-time offset for the item as three days and calculates the order date for
Tuesday.
It sets the order date to Wednesday and issues this exception with one compression
day.
Information Displayed

The information displayed for this exception message is:

Organization

Item

Order number

Date: The due date

Quantity

Compression days

Schedule Ship Date

Schedule Arrival Date

Request Ship Date

Request Arrival Date

Promise Ship Date

Promise Arrival Date

Resolution Suggestions

Consider changing the demand due date to a later date. The planning engine continues
to plan as if you accept the suggestion.
If the exception occurs on a transfer order, use the Supply/Demand window for
visibility into the destination organization. You can take action either at the source or
destination organization.

17-82 Oracle Advanced Supply Chain Planning Implementation and User's Guide

6: Orders scheduled to next inventory point


Explanation

This exception message appears for plans:

With items that have item attribute Planned Inventory Point selected

With plan option Move Jobs to PIP selected

In which orders are created to move inventory to the next planned inventory point

When the planning engine finds excess supply that needs to be cancelled at an
upstream point that is not a planned inventory point, it:

Creates an order to move this supply to the downstream planned inventory point

Issues this Orders scheduled to next inventory point exception message

If the excess supply does not meet the criteria for this exception message, the planning
engine issues an Orders to be cancelled exception.
For example, item A uses one component (C).
There are three discrete jobs on item C for quantity 50 due in bucket 10.
There are two MDS entries on item A for quantity 50 in buckets 12 and 13.
The planning engine pegs two of the discrete jobs to the MDS entries.
Since item A is a planned inventory point, the planning engine schedules the third job
to item A rather than cancelling it.
Schedule
Entity

10

11

12

13

14

Org M1, Item


C: Discrete
jobs

50

50

50

50
50

Org M1, Item


A: MDS

Information Displayed

The information displayed for this exception message is:

Org

Item: In the created order

Supply Chain Plan Exception Messages 17-83

Planned Inventory Point: The item marked as a PIP item at the point to which the
order is scheduled

Date: The order due date

Quantity

Department/Line

Order Number

Resource: The resource on which the supply order is scheduled

Schedule Ship Date

Schedule Arrival Date

Request Ship Date

Request Arrival Date

Promise Ship Date

Promise Arrival Date

Resolution Suggestions

This exception message is for information.


7: Order is firmed late
Explanation

This exception appears when the planning engine is scheduling activity Unconstrained
Latest Possible Completion Times (ULPCTs) for a supply order and finds a firm supply
that does not fit in with the scheduling of the non-firm operations to that point.
This diagram shows an example of the situation.

17-84 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Order/requirement firmed late example

In Enforce demand date plans with profile option MSO: Lead Time Control set to
Violate minimum processing times to meet demand due date, the planning engine
violates precedence constraints between the firm supply and its next downstream
supply.
Information Displayed

The information displayed for this exception message is:

Firm Supply Item

Firm Supply Item Description

Firm Supply Order Number

Firm Supply Organization

Source Organization: For transfer supplies.

Supplier: For buy supplies.

Supplier Site: For buy supplies.

Firming Type: Firm Start Date, Firm End Date, Firm Start Date and End Date, or
Firm All.

Days Late: The number of days by which the firm supply is late according to the
ULPCT calculation.

Supply Chain Plan Exception Messages 17-85

Schedule Ship Date

Schedule Arrival Date

Request Ship Date

Request Arrival Date

Promise Ship Date

Promise Arrival Date

Resolution Suggestions

Consider:

Researching the situation that resulted in the original firming

Evaluating the supply schedule and the end demand information

Collecting and evaluating available options regarding changing the firmness of the
activity, changing the firm date of the activity, or dealing with other activities that
fall outside of minimum start time and of demand due date.

Selecting and implementing options.

8: Requirement is firmed late


Explanation

This exception message appears in the same circumstances as exception message Order
is firmed late.
Information Displayed

The information displayed for this exception message is:

Firm Supply Item

Firm Supply Item Description

Firm Supply Order Number

Firm Supply Organization

Source Organization: For transfer supplies.

Firm Supply Operation Sequence Number: If operation firming leads to the


exception message.

Firm Supply Resource Sequence number: If resource firming leads to the exception
message.

17-86 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Firming Type: Firm Start Date, Firm End Date, Firm Start Date and End Date, or
Firm All.

Days Late: The number of days by which the firm supply is late according to the
ULPCT calculation.

Schedule Ship Date

Schedule Arrival Date

Request Ship Date

Request Arrival Date

Promise Ship Date

Promise Arrival Date

Resolution Suggestions

Consider:

Researching the situation that resulted in the original firming

Evaluating the supply schedule and the end demand information

Collecting and evaluating available options regarding changing the firmness of the
activity, changing the firm date of the activity, or dealing with other activities that
fall outside of minimum start time and of demand due date.

Selecting and implementing options.

9: Order is firmed early


Explanation

This exception appears when the planning engine is scheduling activity Unconstrained
Earliest Possible Start Time (UEPSTs) for a supply order and finds a firm supply that
does not fit in with the scheduling of the non-firm operations to that point.
This diagram shows an example of the situation.

Supply Chain Plan Exception Messages 17-87

Order/requirement firmed early example

In Enforce demand date plans with profile option MSO: Lead Time Control set to
Violate minimum processing times to meet demand due date, the planning engine
violates precedence constraints between the firm supply and its next downstream
supply.
Information Displayed

The information displayed for this exception message is:

Firm Supply Item

Firm Supply Item Description

Firm Supply Order Number

Firm Supply Organization

Source Organization: For transfer supplies.

Supplier: For buy supplies.

Supplier Site: For buy supplies.

Firming Type: Firm Start Date, Firm End Date, Firm Start Date and End Date, or
Firm All.

Days Late: The number of days by which the firm supply is late according to the

17-88 Oracle Advanced Supply Chain Planning Implementation and User's Guide

UEPST calculation.

Schedule Ship Date

Schedule Arrival Date

Request Ship Date

Request Arrival Date

Promise Ship Date

Promise Arrival Date

Resolution Suggestions

Consider:

Researching the situation that resulted in the original firming

Evaluating the supply schedule and the end demand information

Collecting and evaluating available options regarding changing the firmness of the
activity, changing the firm date of the activity, or dealing with other activities that
fall outside of minimum start time and of demand due date.

Selecting and implementing options.

10: Requirement is firmed early


Explanation

This exception message appears in the same circumstances as exception message Order
is firmed early.
Information Displayed

The information displayed for this exception message is:

Firm Supply Item

Firm Supply Item Description

Firm Supply Order Number

Firm Supply Organization

Source Organization: For transfer supplies.

Firm Supply Operation Sequence Number: If operation firming leads to the


exception message.

Firm Supply Resource Sequence number: If resource firming leads to the exception

Supply Chain Plan Exception Messages 17-89

message.

Department

Resource

Firming Type: Firm Start Date, Firm End Date, Firm Start Date and End Date, or
Firm All.

Days Late: The number of days by which the firm supply is late according to the
UEPST calculation.

Schedule Ship Date

Schedule Arrival Date

Request Ship Date

Request Arrival Date

Promise Ship Date

Promise Arrival Date

Resolution Suggestions

Consider:

Researching the situation that resulted in the original firming

Evaluating the supply schedule and the end demand information

Collecting and evaluating available options regarding changing the firmness of the
activity, changing the firm date of the activity, or dealing with other activities that
fall outside of minimum start time and of demand due date.

Selecting and implementing options.

11: Shared supply scheduled late


Explanation

This exception appears when shared supplies get fixed at the beginning of the current
slice and need to be treated as firm when scheduling demands within the current slice.
The planning engine calculates it only if profile options:

MSO: Generate Shared Supply Exceptions is Yes

MSO: Additional Demand Slices for Shared Supply Rescheduling is not -1

A shared supply is similar to a firm supply because, at the beginning of scheduling a

17-90 Oracle Advanced Supply Chain Planning Implementation and User's Guide

slice, the planning engine treats shared supplies from previous slices as firm. A shared
supply is different from a firm supply because the planning engine considers all lower
level supplies of a shared supply as shared. Therefore, a shared supply can cause
lateness but cannot cause compression.
For more information, see 'Plan Shared Supplies, page 9-42.
Information Displayed

The information displayed for this exception message is:

Shared Supply Item

Shared Supply Organization

Shared Supply Item Description

Shared Supply Order Number

Shared Supply Order Type

Supply Quantity

Due Date

Source Organization

Ship Method

Supplier

Supplier Site

Days Late: The number of days by which the shared supply is late according to the
ULPCT calculation.

Schedule Ship Date

Schedule Arrival Date

Request Ship Date

Request Arrival Date

Promise Ship Date

Promise Arrival Date

Resolution Suggestions

Consider

Supply Chain Plan Exception Messages 17-91

Evaluating the supply schedule and the end demand information

Collecting and evaluating available options regarding firming the activity or


splitting and rearranging supply orders to avoid a shared supply.

Selecting and implementing options.

Substitutes and Alternates Used Exception Group


This table shows the exceptions in this exception group and states whether the planning
engine issues the exception for each plan type.
For cells that contains (2), note that these exceptions are not a result of decisions made
by the planning engine. They are only visible in an unconstrained plan if a planner
manually chosen this alternative, for example, by firming a planned order or selecting
an alternate routing.
Exception
Message

Available In
Unconstrained
Plans

Available In
Constrained
Plans with
Enforce
Demand
Dates

Available In
Constrained
Plans with
Enforce
Capacity
Constraints

Available
In
Optimized
Plans

Available In
Inventory
Optimization

1: Planned
order uses
alternate
BOM/routi
ng

Yes (2)

Yes

Yes

Yes

Yes

2: Planned
order uses
substitute
component
s

No

Yes

Yes

Yes

Yes

3: Planned
order uses
alternate
resources

No

Yes

Yes

Yes

Yes

4: Order
sourced
from
alternate
facility

No

Yes

Yes

Yes

Yes

17-92 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Exception
Message

Available In
Unconstrained
Plans

Available In
Constrained
Plans with
Enforce
Demand
Dates

Available In
Constrained
Plans with
Enforce
Capacity
Constraints

Available
In
Optimized
Plans

Available In
Inventory
Optimization

5: Order
sourced
from
alternate
supplier

Yes

Yes

Yes

Yes

Yes

6: Demand
satisfied
using end
item
substitution

No

Yes

Yes

Yes

No

1: Planned order uses alternate BOM/routing


Explanation

This exception message appears when the planning engine, in a constrained or


cost-based optimized plan:

Under the direction of a decision rule, assigns an alternate bill of material and
routing to a planned order

Detects a firm a planned order with an alternate bill of material and routing

Information Displayed

The information displayed for this exception message is:

Org

Item

Date: The due date

Quantity

Alternate BOM

Alternate Routing

Resolution Suggestions

Monitor the volume and frequency of occurrences. Many occurrences bear investigation
as alternates and substitutes are often more expensive or more difficult to obtain.

Supply Chain Plan Exception Messages 17-93

2: Planned order uses substitute components


Explanation

This exception message appears when the planning engine, in a constrained or


cost-based optimized plan:

Under the direction of a decision rule, assigns a substitute component to a planned


order.

Detects a firm a planned order with a substitute component.

Information Displayed

The information displayed for this exception message is:

Org

Item

Date: The due date

Substitute Component

Quantity: Of the substitute component

Order Number

Resolution Suggestions

Monitor the volume and frequency of occurrences. Many occurrences bear investigation
as alternates and substitutes are often more expensive or more difficult to obtain.
3: Planned order uses alternate resources
Explanation

This exception message appears when the planning engine, in a constrained or


cost-based optimized plan:

Assigns an alternate resource to an operation of a planned order in a constrained or


cost-based optimized plan

Detects a firm planned order that uses an alternate resource

The situation usually occurs when the primary resource becomes overloaded. The
resource can exist either in the primary routing or in an alternate routing.
Information Displayed

The information displayed for this exception message is:

Org

Dept./Line

17-94 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Resource: The alternate

Date: The due date

Quantity

Order Number

Resolution Suggestions

Monitor the volume and frequency of occurrences. Many occurrences bear investigation
as alternates and substitutes are often more expensive or more difficult to obtain.
4: Order sourced from alternate facility
Explanation

This exception message appears when the planning engine, in a constrained or


cost-based optimized plan:

Under the direction of a decision rule, assigns a planned order to an alternate


facility

Detects a firm planned order with an alternate facility assigned

An alternate facility is an organization and is not a supplier site.


Information Displayed

The information displayed for this exception message is:

Org: The destination organization

Item

Date: The due date

Quantity

Source Org: The alternate facility

Supplier

Supplier Site

Resolution Suggestions

Monitor the volume and frequency of occurrences. Many occurrences bear investigation
as alternates and substitutes are often more expensive or more difficult to obtain.
5: Order sourced from alternate supplier
Explanation

This exception message appears when the planning engine:

Supply Chain Plan Exception Messages 17-95

In an unconstrained plan where profile option MSC: Enable Enhanced Sourcing is


Yes, plans orders using supply capacity from rank 2 suppliers

In a constrained or cost-based optimized plan, under the direction of a decision


rule, assigns a planned order to an alternate supplier (supplier with rank other than
1)

In a constrained or cost-based optimized plan, detects a firm planned order with an


alternate supplier assigned

Information Displayed

The information displayed for this exception message is:

Org: The owning organization

Item

Date: The due date

Quantity

Source Org

Supplier: The alternate

Supplier Site: The alternate

Resolution Suggestions

Monitor the volume and frequency of occurrences. Many occurrences bear investigation
as alternates and substitutes are often more expensive or more difficult to obtain.
6: Demand satisfied using end item substitution
Explanation

This exception message appears when the planning engine plans to satisfy an end item
demand using a supply order with a substitute item. The planning engine substitutes
items:

For cost-based optimized plans

For any plans under the direction of substitution rules

If the plan option Decision Rules, End Item Substitution is selected

If the planning engine satisfies a demand with multiple planned orders, it issues an
exception for each supply order with the substitute item.
For example, the substitution chain is PSS7001 > PSS7002 > PSS7003 > PSS7004. The
planning engine can satisfy demand for:

17-96 Oracle Advanced Supply Chain Planning Implementation and User's Guide

PSS7001 using PSS7002, PSS7003, or PSS7004

PSS7002 using PSS7003 or PSS7004

PSS7003 using PSS7004

For more information, see End-Item-Level Substitution, page 12-1.


The planning engine calculates the quantity of the substitute using the information in
the Item Relationships, Oracle Inventory User's Guide form.
For example, there is demand for PSS7002 in organization M1 for 100.
The planning engine satisfies this demand with inventory of item PSS7004 in
organization M2.
The demand organization is M1 and the substitute organization is M2. The demand
item is PSS7002 and the substitute item is PSS7004.
The substitute organization is the most upstream organization in the supply pegging
tree of the substitute item. For example, the planning engine can:

Peg on hand at organization M2 to a planned order demand arising from a transfer


from organization M2 to organization M1

Peg the transfer order to sales order demand at organization M1

Since the on hand supply is the most upstream supply, its organization is the substitute
organization.
Information Displayed

The information displayed for this exception message is:

Org: The demand organization

Item: The demand item

Quantity: The demand quantity

Order Number: If the end demand is a sales order, the sales order number; if the
end demand is a forecast, blank

Substitute Org

Substitute Item

Substitute Qty: As specified in the item relationship.

Date: The due date

Demand class

Supply Chain Plan Exception Messages 17-97

Customer

Customer site

Resolution Suggestions

Release the substitute item to the sales order through Planner Workbench.
To enable release of substitute items, navigate to Planner Workbench Preferences
window, Other tab and select Include Sales Orders.
To release substitute items:

Navigate to the Supply/Demand window.

The field Action is Release.

The status of the sales order does not matter for the release to happen.

After you release the substitution, concurrent process Release sales order
recommendations runs in the source instance to make the change to the sales order.

Monitor the volume and frequency of occurrences. Many occurrences bear investigation
as alternates and substitutes are often more expensive or more difficult to obtain.

Projects/Tasks Exception Group


This table shows the exceptions in this exception group and states whether the planning
engine issues the exception for each plan type.
Exception
Message

Available In
Unconstrained
Plans

Available In
Constrained
Plans with
Enforce
Demand
Dates

Available In
Constrained
Plans with
Enforce
Capacity
Constraints

Available
In
Optimized
Plans

Available In
Inventory
Optimization

1: Items
with a
shortage in
a
project/task

Yes

Yes

Yes

Yes

No

2: Items
allocated
across
projects/tas
ks

Yes

Yes

Yes

Yes

No

17-98 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Exception
Message

Available In
Unconstrained
Plans

Available In
Constrained
Plans with
Enforce
Demand
Dates

Available In
Constrained
Plans with
Enforce
Capacity
Constraints

Available
In
Optimized
Plans

Available In
Inventory
Optimization

3: Items
with excess
inventory in
a
project/task

Yes

Yes

Yes

Yes

No

1: Items with a shortage in a project/task


Explanation

This exception message appears in the same circumstances as the Items with a shortage
except that the planning engine only uses the supplies and demands belonging to a
project and task.
If there is both a project manager and a task manager, the planning engine sends the
exception message to the task manager through the exception workflow.
Information Displayed

The information displayed for this exception message is:

Org

Item

Date: The start date of the planning time bucket with negative project projected
available balance

Quantity: The projected available balance

Planning Group

Project

Task

Resolution Suggestions

Consider reviewing and correcting supply and demand imbalances with the project and
task mangers.
2: Items allocated across projects/tasks
Explanation

This exception appears when the planning engine detects a supply belonging to one

Supply Chain Plan Exception Messages 17-99

project/task which is pegged to a demand belonging to another project/task. It occurs


when the two projects are in the same planning group.
If there is both a project manager and a task manager, the planning engine sends the
exception message to the task manager through the exception workflow.
Information Displayed

The information displayed for this exception message is:

Org

Item

Date: The due date

Quantity

Planning Group

Project: The supply project

Task: The supply task

To Project: The demand project

To Task: The demand task

Resolution Suggestions

This exception message is for information.


3: Items with excess inventory in a project/task
Explanation

This exception message appears in the same circumstances as the Items with excess
inventory except that the planning engine only uses the supplies and demands
belonging to a project and task.
If there is both a project manager and a task manager, the planning engine sends the
exception message to the task manager through the exception workflow.
Information Displayed

The information displayed for this exception message is:

Org

Item

Date: The start date of the planning time bucket in which there is an excess

Quantity: Projected Available Balance - Exception set Excess Quantity

Planning Group

17-100 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Project

Task

Resolution Suggestions

Consider:

Cancelling unneeded supply orders

Transferring the material to another project

Item Exceptions Exception Group


This table shows the exceptions in this exception group and states whether the planning
engine issues the exception for each plan type.
Exception
Message

Available In
Unconstrained
Plans

Available In
Constrained
Plans with
Enforce
Demand
Dates

Available In
Constrained
Plans with
Enforce
Capacity
Constraints

Available
In
Optimize
d Plans

Available In
Inventory
Optimization

1: Items
with
negative
starting on
hand

Yes

Yes

Yes

Yes

Yes

2: Items
with
expired lot

Yes

Yes

Yes

Yes

No

3: Items
with no
activity

Yes

Yes

Yes

Yes

Yes

4: Sourcing
split
percentage
violated

Yes

Yes

Yes

Yes

No

Supply Chain Plan Exception Messages 17-101

Exception
Message

Available In
Unconstrained
Plans

Available In
Constrained
Plans with
Enforce
Demand
Dates

Available In
Constrained
Plans with
Enforce
Capacity
Constraints

Available
In
Optimize
d Plans

Available In
Inventory
Optimization

5: Items
with
forecast
over
consumpti
ons

Yes

Yes

Yes

Yes

No

6: End item
minimum
remaining
shelf life
violation

No

Yes

Yes

Yes

No

1: Items with negative starting on hand


Explanation

This exception message appears when the planning engine detects an item with
negative beginning on-hand balance.
It usually occurs because of a recent inventory backflushing transaction or an incorrect
inventory balance.
Information Displayed

The information displayed for this exception message is:

Org

Item

Quantity: The beginning on-hand balance

Date

Item Description

Lot Number

Resolution Suggestions

Consider:

Releasing the planned order

17-102 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Investigating the item to rule out incorrect inventory balance or to correct an


incorrect inventory balance

2: Items with expired lost


Explanation

This exception appears when the planning engine detects a potential expired lot. A
potential expired lot is a lot that:

Has lot expiration date during the planning horizon

Is not pegged to a demand that results in its use before its lot expiration date

It occurs against items under lot control Full Control. The calculation for lot expiration
date is Lot Receipt Date + Shelf Life Days.
In addition to issuing this exception message, the planning engine plans for you to flush
the inventory on its lot expiration date so that you cannot use it after its lot expiration
date to satisfy demands.
Information Displayed

The information displayed for this exception message is:

To Organization: The organization holding the inventory

Item

Quantity

Item Description

Resolution Suggestions

Consider creating or modifying an actual demand to use the material.


3: Items with no activity
Explanation

This exception appears when the planning engine detects an item in an organization
with no demand and no supply throughout the planning horizon. It usually occurs for:

Substitute components

Components on alternate bills of material

End item substitutes

Typically, these items do not have other sources of demand and the planning engine
does not need to use them during the planning horizon.
If the item has no activity in multiple organizations, the planning engine issues this
exception message for each organization.

Supply Chain Plan Exception Messages 17-103

Information Displayed

The information displayed for this exception message is:

Org

Item

Item Description

Resolution Suggestions

Consider changing the item planning method to Not planned.


4: Sourcing split percentage violated
Explanation

This exception message appears for days when the percentages of the actual sourcing
among rank 1 suppliers is different from the percentages in the sourcing rule for rank 1
suppliers. The planning engine issues the exception:

Against suppliers whose percentage is not satisfied

Only if the deviation of split percentages between the planned values and the
values defined in the sourcing rule is greater than the value specified in MSC:
Sourcing Variance Tolerance

The planning engine uses profile option MSO: Sourcing Allocation Window to
determine the reference period of time for the variance.
The formula for calculating the actual sourcing percentage for a supplier is (Cumulative
quantity sourced from supplier/Cumulative quantity sourced from rank 1 suppliers) *
100.
For example, a sourcing rule for item A1 lists two suppliers, both rank 1 with a
50%-50% split.
One supplier has a capacity of 60 units per day and the other supplier has a capacity of
40 units per day. A demand for the item is 200.
This table shows a horizontal view of item A1.
Schedule
Entity

3 January

4 January

5 January

6 January

7 January

Supplier 1
capacity

60

60

Supplier 2
capacity

40

40

17-104 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Schedule
Entity

3 January

4 January

5 January

6 January

7 January

Planned
orders using
supplier 1

60

60

Planned
orders using
supplier 2

40

40

Demand

200

Total supply

100

100

Projected
available
balance

100

200

200

200

The planning engine issues this Sourcing split percentage violated exception message
from 3 January to 4 January with a percent variation of 10%.
Information Displayed

The information displayed for this exception message is:

Item

Supplier: The supplier name

Supplier Site

From Date: The start date of the planning time bucket in which the which the actual
sourcing percentage does not satisfy the sourcing rule split percentage

To Date: The start date of the last planning time bucket in which the which the
actual sourcing percentage does not satisfy the sourcing rule split percentage. As
long as Percent Variation remains the same in successive planning time buckets, the
planning engine uses the same exception and extends the To Date.

Allocated Percentage: The sourcing rule split percentage

Actual Percentage: The actual split percentage

Percent Variation: Actual Percentage - Allocated Percentage

Resolution Suggestions

Consider:

Supply Chain Plan Exception Messages 17-105

Changing the suggested suppliers on the purchase requisitions and purchase orders

Reviewing supplier agreements, splitting, history, and capacity to detect a capacity


constraint or optimization issue

5: Items with forecast over consumptions


Explanation

This exception message appears for each occurrence of forecast overconsumption and
belongs to the Item Exceptions group.
You can right click from the exception and select the following:

Demand

Sources

Destination

Horizontal plan

Information Displayed

The information displayed for this exception message is:

Item

Forecast name or Demand Planning scenario name

Forecast date (schedule ship or request date)

Original quantity

Current quantity

Over consumed quantity

Resolution Suggestion

You can take corrective action to increase the forecast or talk to the person responsible
for forecasting.
6: End item minimum remaining shelf life violation
Explanation

This exception message appears when a product is going to violate the required shelf
life criteria when it arrives at a customer site.
The system uses this formula: (Material Available Date + Shelf Life Days - Planned
Arrival Date) < Minimum Remaining Shelf Life.
Example
Consider a prescription that must be stocked on drugstore shelves with at least three
months (90 days) of remaining shelf life until expiration.The shelf life of this product is

17-106 Oracle Advanced Supply Chain Planning Implementation and User's Guide

120 days. Based on a plan run the Material Available Date for a supply of this product is
February 1, 2007 and the Planned Arrival Date is March 6, 2007.
Therefore, Material Available Date + Shelf Life Days - Planned Arrival Date is: February
1, 2007 + 120 - March 6, 2006 = 120 - 33 = 87.
Because 87 < 90 the exception is generated.
Information Displayed

The information displayed for this exception message is:

Item

Organization

Demand order number

Customer

Customer site

Material available date

Planned arrival date

Shelf life days

Minimum remaining shelf life


This is the requirement specified by the user in the destination side in the Item-Org
Mass Maintenance screen.

Minimum remaining shelf life planned


This is the left-hand side of the inequality calculated by the plan. In the example
above, this is equal to 87 days.

Minimum remaining shelf life shortfall


This is equal to (minimum remaining shelf life - minimum remaining shelf life
planned). In the example above, minimum remaining shelf life shortfall = 90 - 87 = 3
days.

These hidden fields can be displayed through folder functionality:

Category

Planner

Priority

Demand Class

Supply Chain Plan Exception Messages 17-107

Demand Quantity

Demand Due Date

Old Due Date

Suggested Ship Date

Resolution Suggestion

This exception enables planner to identify products that will violate the required shelf
life criteria when it arrives at the customer site.

Transportation Management Exceptions Exception Group


This table shows the exceptions in this exception group and states whether the planning
engine issues the exception for each plan type.
Exception
Message

Available In
Unconstrained
Plans

Available In
Constrained
Plans with
Enforce
Demand
Dates

Available In
Constrained
Plans with
Enforce
Capacity
Constraints

Available
In
Optimize
d Plans

Available In
Inventory
Optimization

1: Order
will be
delivered
later than
scheduled

No

Yes

Yes

Yes

No

2: Order
will be
delivered
earlier than
scheduled

No

Yes

Yes

Yes

No

1: Order will be delivered later than scheduled


Explanation

The planning engine issues this exception when Updated Arrival Date is later than:

For purchase requisitions and internal requisitions, Dock Date

For internal sales orders, Scheduled Arrival Date

Information Displayed

The information displayed for this exception message is:

17-108 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Organization

Item

Order Number

Current Date

Updated Arrival Date

Quantity

Planner

Product Family

Item Category

Supplier (for purchase order and internal requisition only)

Supplier Site (for purchase order and internal requisition only)

Source Organization (for internal sales order only)

Resolution Suggestion

Run either an online replan or a batch replan. The planning engine issues related
exceptions when the new arrival time has an effect on demand satisfactionlate
replenishment, early replenishment, order at risk
2: Order will be delivered earlier than scheduled
Explanation

The planning engine issues this exception when Updated Arrival Date is earlier than:

For purchase requisitions and internal requisitions, Dock Date

For internal sales orders, Scheduled Arrival Date

Information Displayed

The information displayed for this exception message is:

Organization

Item

Order Number

Current Date

Updated Arrival Date

Supply Chain Plan Exception Messages 17-109

Quantity

Planner

Product Family

Item Category

Supplier (for purchase order and internal requisition only)

Supplier Site (for purchase order and internal requisition only)

Source Organization (for internal sales order only)

Resolution Suggestion

Run either an online replan or a batch replan. The planning engine issues related
exceptions when the new arrival time has an effect on demand satisfactionlate
replenishment, early replenishment, order at risk

Recommendations Exception Group


This table shows the exceptions in this exception group and states whether the planning
engine issues the exception for each plan type.
Exception
Message

Available In
Unconstrained
Plans

Available In
Constrained
Plans with
Enforce
Demand
Dates

Available In
Constrained
Plans with
Enforce
Capacity
Constraints

Available
In
Optimized
Plans

Available In
Inventory
Optimization

Batches

Yes

Yes

Yes

Yes

Yes

Discrete
Jobs

Yes

Yes

Yes

Yes

Yes

Flow
Schedules

Yes

Yes

Yes

Yes

Yes

Jobs

Yes

Yes

Yes

Yes

Yes

Purchase
Requisition
s

Yes

Yes

Yes

Yes

Yes

17-110 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Explanation
Recommendations are suggestions to the planner to release planned orders. The
planned orders become:

Batches: Oracle Process Manufacturing

Discrete jobs: Oracle Work in Process

Flow schedules: Oracle Flow Manufacturing

Jobs: Oracle Project Manufacturing, Oracle Shopfloor Management (OSFM)

Purchase requisitions: Oracle Purchasing

Information Displayed
The information displayed in the Supply/Demand window is:

Org

Item

For Release: Checkbox for releasing the planned order

Firm: Checkbox for firming the planned order

Order Type

Sugg Due Date

Orig Qty

Order Number

Action: The recommendation

New Date: New firm date specified by planner

New Qty: New firm quantity specified by planner

If you right click the exception, you can view other key information; calculations for
some key terms are:

Suggested Due Date = Date material is needed in inventory

Suggested Dock Date = Due date - Postprocessing lead Time

Suggested Start Date = Dock date - Processing Lead Time

Supply Chain Plan Exception Messages 17-111

Suggested Order date = Start date - Preprocessing Lead time. The earliest Suggested
Order Date allowed is the current day and no compression days are allowed.

Resolution Suggestions
Consider firming or releasing the planned order. For more information, see
'Implementing , page 18-148Planning Recommendation

Exception Diagnosis and Resolution


Overview
This section explains how to diagnose and resolve exception messages. It includes:

Workflow notifications and activities

Exception information

Identifying the root causes of late demand (enhanced exceptions)

Resolution suggestions

Online simulation

Identifying differences between plans

Implementing plan changes

You typically resolve the:

Most constrained (bottleneck) resource before the least constrained resource

High priority demands before low priority demands

Workflow Notifications and Activities


You can automatically forward exceptions (using Oracle Workflow) to your trading
partners. They can research and respond to exceptions through self-service web
applications including forecast maintenance, supplier capacity update, ATP, and a
secured version of the Planner Workbench. Trading partner responses can trigger other
workflow activities such as a notification or an automatic reschedule of a purchase
order or sales order. For more information, see 'Review Workflow Notifications, page 37.

Exception Information
The section 'Understanding Exceptions, page 17-11 describes the circumstances under

17-112 Oracle Advanced Supply Chain Planning Implementation and User's Guide

which the planning engine issues the exceptions and the information that it displays.
The section 'Viewing Exceptions, page 17-7 describes how to obtain additional
information about exceptions by using buttons, right mouse options, and related
exceptions.

Using Constraint Exceptions


Use the constraint exceptions to find situations in which the planning engine is not able
to plan within your constraints.
Overload Related Exceptions
The overload-related constraint exception messages are:

Requirement causes resource overload

Order causes supplier capacity overload

Order causes transportation weight capacity overload

Order causes transportation volume capacity overload

The planning engine issues these exception messages when a specific resource
requirement or a supply order causes overload on a production resource (for make
items), a supplier capacity (for buy items), or a transportation resource (for transfer
items).
Lead Time Related Exceptions
The lead-time-related constraint exception messages are:

Requirement with insufficient lead time

Order with insufficient lead time

The planning engine issues these exception messages when it schedules a resource
requirement or supply order for less than its minimum duration. Minimum duration
depends on order type; for example, a resource requirement minimum duration is the
processing time required when using the resource maximum assigned units and usage
quantity.
Enforce Capacity Constraints Related Exceptions
The constrained plan-related constraint exception messages are:

Resource constraint

Material constraint

Transportation weight constraint

Supply Chain Plan Exception Messages 17-113

Transportation volume constraint

Order lead time constraint

Requirement lead time constraint

The planning engine issues these exceptions in:

Constrained plans

Plan option Enforce Capacity Constraint

Either or both Material Constraints and Resource Constraints is Yes

Profile option MSO: Calculate Constraint Exceptions is Yes

It issues them whenever it must satisfy a sales order line or a forecast entry late. They
help show the resource overloads, supplier capacity overloads, and lead-time violations
that need to occur for you to satisfy the order on time.
These exception messages from Constrained plans-Enforce capacity constraints mirror
overload and lead-time exceptions from Constrained plans-Enforce demand due dates:

Resource constraint mirrors Requirement causes resource overload

Material constraint mirrors Order causes supplier capacity overload

Transportation weight constraint mirrors Order causes transportation weight


capacity overload

Transportation volume constraint mirrors Order causes transportation volume


capacity overload

Order lead time constraint mirrors Order with insufficient lead time

Requirement lead time constraint mirrors Requirement with insufficient lead time

Firming Related Exceptions


The firming-related constraint exception messages are:

Order is firmed early

Order is firmed late

Requirement is firmed early

Requirement is firmed late

The planning engine issues these exceptions against firmed resource requirements and

17-114 Oracle Advanced Supply Chain Planning Implementation and User's Guide

supply orders when it thinks they are firmed with either of the following effects:

Too early: It cannot properly schedule upstream tasks--using minimum


duration--to start after the plan start date.

Too late: It cannot properly schedule downstream tasks--using minimum


duration--to finish before the demand due date.

Other Exceptions
The other constraint exception messages are:

Shared supply scheduled late: A shared supply is scheduled too late to satisfy one
of its end demands. The planning engine issues this exception if profile option
MSO: Generate Shared Supply Exceptions is Yes.

Demand quantity is not satisfied: There is no supply for this demand; the demand
is satisfied at the end of the planning horizon.

Sales order/forecast at risk: The sales order line or forecast entry is likely to be late.
The reasons for the lateness are in the exception group Supply Problems for Late
Sales Orders/Forecasts.

Related Exceptions
The following exception messages relate to the exception message Sales order/forecast
at risk:

Requirement causes resource overload

Order causes supplier capacity overload

Order is firmed late

Order is firmed early

Requirement is firmed late

Requirement is firmed early

Order causes transportation weight capacity overload

Order causes transportation volume capacity overload

Order with insufficient lead time

Requirement with insufficient lead time

The following exception messages relate to the exception message Late replenishments
for sales orders/forecasts:

Supply Chain Plan Exception Messages 17-115

Resource constraint

Material constraint

Order is firmed late

Order is firmed early

Requirement is firmed late

Requirement is firmed early

Transportation weight constraint

Transportation volume constraint

Order lead time constraint

Requirement lead time constraint

Demand quantity not satisfied

Shared supply scheduled late

Identifying Root Causes of Late Demand


This section explains:

Late demands: The planning engine process for identifying and scheduling late
demands

Late demand root cause information: Information you need to know to research the
causes of late demands

Viewing late demand information: The windows that you can use to see late
demand information

Late Demands
The exception messages that are critical relative to late demands in constrained and
optimized plans with enforce capacity constraints are:

Late replenishment for sales order

Late replenishment for forecasts

The process that the planning engine uses that can result in these exception messages is:

Start from the demand due date, backward schedule the operations for the demand

17-116 Oracle Advanced Supply Chain Planning Implementation and User's Guide

to determine the latest time that activities should start to meet the demand on time.
This is the latest possible start time (LPST).

If the LPST is in the past, find the earliest possible start time (EPST) for the first
operation and forward schedule the operations for the demand to determine the
earliest possible completion time (EPCT) for the demand.
The LPST and EPCT depend on resource availability, resource precedence
constraints, planning time fence restrictions, and item lead-times.

Start from the EPCT, backward schedule the operations for the demand to minimize
work in process and inventory.

Late Demand Root Cause Information


This section describes:

Terms and types of information that you may encounter in researching the root
cause of late demands

Potential causes of late demands

In general, the regular behavior of the planning engine can highlight late demands
caused by:

Environmental circumstances: For example, a downstream resource suffering from


capacity overutilization or from supplier capacity overload on one of its supplies.

Data circumstances: For example, an item with inaccurate lead-times or a resource


with inaccurate available hours.

The descriptions in this section use a manufactured table as an example. The table
consists of four legs and a top, each of which have operations.
Latest Possible Start Time
The latest possible start time (LPST) is the time that the activities need to start to meet
the demand on time. If the latest possible start time is in the past, the planning engine
cannot schedule to meet the demand on time.
This diagram shows the table assembly and its subassemblies backward scheduled from
an independent demand due date. The schedule shows each job finishing just in time
for its next use; therefore, the beginning of each job is its latest possible start time. The
latest possible start time for the tabletop is in the past.

Supply Chain Plan Exception Messages 17-117

Latest Possible Start Date Example

Earliest Dates
The earliest possible start time (EPST) is the earliest time that the planning engine can
schedule the operations to start.
The earliest possible completion time (EPCT) is the earliest date that the operations are
complete if they start at the earliest possible start time.
This diagram shows the table assembly and its subassemblies backward scheduled from
the demand due date. Since the tabletop latest possible start time is in the past, the
planning engine forward schedules each subassembly from the current date (as material
and resources are available). The result is the demand satisfied by date for the table
assembly which is later then the demand due date. Since the legs subassembly has a
shorter lead-time than the tabletop assembly, it is finished sooner than the tabletop
assembly. The completed legs subassembly remains in work in process or moves to
inventory until the table assembly needs it.

17-118 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Earliest Demand Satisfied Date Example

Earliest Order Date


The earliest order date is the earliest possible date that you can start the order, given
plan constraints. It is the earliest possible date that can appear as the suggested order
date and usually corresponds to the following dates:

Make order: Suggested start date

Buy order: Suggested dock date

Transfer order: Suggested ship date

Even for supplies on the critical path, the suggested order date is usually after the
earlier order date because the planning engine right-justifies it to the next order which
has its own set of constraints.
If the suggested order date is later than earliest order date, it is usually because there
are more constraining supplies at the same level. If this supply started on earliest order
date, it would wait on the other constrained supplies (buy items or subassemblies). The
planning engine sets the suggested order date later (delays the order start) to avoid
work in process and inventory build-up.
This diagram shows three supplies (S1, S2, and S3) pegged to supply S4. The planning
engine forward scheduled the supplies and set the suggested order date for each one to
be the same as the earliest order date

Supply Chain Plan Exception Messages 17-119

Earliest Order Date Example

In this diagram, the planning engine has backward scheduled all of the supplies from
the due date of S4 to minimize work in process and inventory. This aligns the due date
of the subassemblies with the start date of S4. The suggested order dates for S2 and S3
are later than their earliest order dates.

17-120 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Suggested Order Date Shifted Example

Earliest Completion Date


The earliest completion date is the date that the order can finish if you start it on earliest
order date. It is the earliest possible date that can appear as the suggested due date.
If suggested order date is the same as earliest order date, then the field suggested due
date is the same as earliest completion date.
If suggested order date is different from earliest order date, the time between earliest
order date and suggested start date may not be the same as the time between earliest
completion date and suggested due date. Breaks in the capacity profile (for example,
holidays) may create capacity availability breaks that result in the operations stretching
as they fit in around these breaks.
This diagram shows a supply that has two operations; operation 10 lasts three days and
operation 20 lasts two days. The planning engine can schedule the operations with no
breaks. Since there is no difference between suggested order date and earliest order
date, there is no difference between suggested due date and earliest completion date.

Supply Chain Plan Exception Messages 17-121

Earliest Possible Times Example

This diagram shows the supply when the planning engine must schedule the operations
with breaks. Since there is a difference between suggested order date and earliest order
date, there difference between suggested due date and earliest completion date.
However, the differences are not the same:

The difference between suggested order date and earliest order date is one day

The difference between suggested due date and earliest completion date is three
days
Actual Times Example

Earliest Possible Demand Satisfied Date


The earliest demand satisfied date is the same as the earliest possible completion time of
its supply order. The planning engine reschedules the operations backwards from the

17-122 Oracle Advanced Supply Chain Planning Implementation and User's Guide

earliest possible completion date to minimize work in process and inventory.


This diagram shows the table assembly and its subassemblies backward scheduled from
the demand satisfied by date. This aligns the due date of the subassemblies with the
start date of the table assembly. The planning engine has scheduled the legs
subassembly to start later than the forward scheduling suggested. The completed legs
subassembly does not need to remain as long in work in process or in inventory before
the table assembly needs it.
Earliest Demand Satisfied Date with Minimum Work in Process Example

Actual Times
The actual start date and end dates are:

Buy orders (planned orders, purchase orders, purchase requisitions): Actual start
date = Dock Date, Actual end date = Due Date

Make orders (planned orders, discrete jobs, batches, jobs, flow schedules): Actual
start date = Start Date, Actual end date = Due Date

Transfer orders (planned orders, internal sales orders, internal requisitions): Actual
start date = Ship Date, Actual end date = Due Date

Critical Activities
A critical activity is an entity that is:

Pegged to a late demand.

Supply Chain Plan Exception Messages 17-123

One of several activities which are at the same bill of material or pegging level.

The most constraining at its level. The most constraining activity is the one that
most restricts the lower (earliest) bound of the earliest order date of the next highest
level supply.

It can be a:

Specific activity of a resource

Buy supply

Transfer supply

This diagram shows three supplies (S1, S2, and S3) pegged to supply S4. The planning
engine forward scheduled the supplies. Among the subassemblies, S1 is the critical
supply since it determines the earliest order date of supply S4 (the next highest level
supply).
Critical Activity Example

The critical supply does not always have to have its suggested order date and earliest
order date the same. In this diagram, the first resource that supply S4 needs is not
available until 30 June. Therefore, this resource, rather than supply S1 is the critical
activity that determines the earliest order date for supply S4.

17-124 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Resource Constraint on Assembly Example

This diagram shows the final schedule after the planning engine has backward
scheduled from the demand satisfied date of supply S4 to minimize work in process
and inventory. The planning engine still considers supply S1 as the critical activity.

Supply Chain Plan Exception Messages 17-125

Final Schedule for Assembly Example

Resource Utilization Profile


The resource utilization profile information includes:

All the resources required to complete the operation

Required hours and available hours

Overload or underload conditions

Firmed indications

Percent resource utilization

Precedence constraints

All the tasks being worked on by the resource grouped into orders with the same,
higher, and lower priority than the one you are researching

Constrained Times
Constrained Earliest and Actual Times represent the earliest that an activity can start
considering resource capacity constraints, supplier capacity constraints, and resource
precedence constraints (the earliest that an activity can start is dependent of the earliest
time that the previous activity can complete).

17-126 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Resource Precedence Constraints


Resource precedent constraints are constraints that cause an activity associated with the
late demand to wait for a resource when it is otherwise ready to be worked on. They
cause the earliest possible completion time to be later and delay satisfaction of the late
demand.
Use the resource utilization profile information to identify resource precedent
constraints on the late demand:

All the levels of resources and operations that satisfy the late demand and their
precedence relationships

Availability of the upstream resources; if one upstream resource has low


availability, it will tend to make all downstream operations later

Availability of the downstream resource; since the planning engine backward


schedules late demand operations to be just-in-time, a downstream activity that is
late because of resource unavailability results in late scheduled upstream
operations.

Demands constrained by resources also receive a Resource constraint exception


message and you use that exception message to find addition information about the
resources.
This diagram shows the operations and resource schedule for a tabletop. Operation 10
Sawing takes 400 minutes and uses resources Chipper for 250 minutes and Lathe for 150
minutes. Operation 20 Painting takes 200 minutes and uses resource Spray painter. The
capacity consumption profiles for the resources show that the resources are not always
available. Therefore, the:

Schedule for this supply is delayed while waiting for the resource Spray painter

Due date of the supply is later than it would be if the resource was available when
the tabletop assembly was ready for it

Supply Chain Plan Exception Messages 17-127

Precedence Constraints and Resource Availability

Min Possible Days Late


For supplies, this indicates how late the end demand would be if this supply was the
only late supply.
The calculation for Min Possible Days Late is Earliest Completion Date - Need by Date.
The supply Need by Date is the demand Due Sate. Since the planning engine calculates
Need By Date from the item fixed and variable lead-times, the Need By Date may be
different than the Suggested Due Date from detailed scheduling.

17-128 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Planning Level
For operations, this indicates its level on the supply chain routing. The higher the
number, the lower the operation is on the routing.
For example, if the end item assembly has operations 10, 20, and 30, the level of:

Operation 10 is 3

Operation 20 is 2

Operation 30 is 1

Item Lead Time Constraints


Item lead times can cause delays in demand satisfaction.
For example:

Tabletops are buy items with the item lead-time of 60 days. For buy items, the order
date is offset from the dock date by the pre-processing lead-time plus either the
default supplier lead-time or by the default the item lead-time.

If there is no supplier assigned with a specific lead-time, the forward scheduling


process on the late demand supply order schedules the dock date for the tabletop 60
days from the plan start date.

If checking determines that this is the reason for the delay of the order, the planner
should correct and firm the scheduled dock date for the planned order and consider
adjusting the item and default supplier information for the future.
Dependent Demand Material and Resource Constraints
Late demands can be due to material and resource constraints on dependent demand
items. Look for the following situations:

Supplier capacity for buy dependent demand items: For example, if there is no
supplier capacity for purchased tabletops before day 100, then all the planned
orders for tabletops are scheduled from day 100 and all other orders downstream
and upstream are realigned with them.

The downstream operations for the dependent demand need resource capacity: For
example, a downstream resource is available from day 0 to day 100. Since there is
no available capacity from day 101 to the plan horizon, the planning engine must
schedule the operation after the plan horizon date (where it assumes infinite
capacity). This pushes out the downstream operation, its work order, and the
corresponding dependent demand.

Planning Time Fence Constraints


The planning time fence also imposes certain constraints on the scheduling. Planning

Supply Chain Plan Exception Messages 17-129

time fence is the point in time in the scheduling process that marks a boundary inside of
which changes to the schedule may adversely affect component schedules, capacity
plans, customer deliveries and cost. Therefore, planned orders outside the planning
time fence can be changed by the system planning logic, but changes within the
planning time fence must be manually changed by the master scheduler or planner.
Therefore, if the planning time fence is too large, then the demands cannot be
rescheduled within the time fence and may be delayed. The planner should be able to
see a 'Reasons for Lateness' report, which details the effect of the planning time fence on
the lateness of the order.
Other Late Demand Causes
When researching late demands, also look for the following situations:

Item fixed and variable lead-times that do not accurately reflect the length of the
routing process. This can result in less optimal pegging which can indirectly cause
lateness. It is especially a problem for buy orders with no supplier lead-time and for
transfer orders whose source organization is not planned.

Transportation resource availability inaccurate

In-transit duration setup between organizations inaccurate

Many units of a resource are available but the resource assigned units specified on a
routing is a lower number. The planning engine uses the routing assigned units as
an upper limit on the number of resource units it schedules.

Preprocessing lead-time inaccurate

For buy orders, supplier lead-time and postprocessing lead-times

For transfer orders, the intransit and postprocessing lead-times

Researching Late Demands Example


A sales order line for item A has due date 7 September. The item receives a Late
replenishment for sales order exception message for the 7 September demand with
demand satisfied date 30 September.
Check the critical path for completion of the demand. The gaps between levels on the
critical path are the best indicator of the constraints, even more than the difference
between actual times.
A gap is usually caused by a combination of several constraints, for example, the
precedence with the previous level and resource constraints on the current level.
Determine that the reason for the late demand is a precedence constraint on a
subassembly; the EPST of the subassembly is 20 September.
Determine the cause of EPST of subassembly is resource availability of RES1.
Check earliest possible start time (EPST) and earliest possible completion date (EPCT)

17-130 Oracle Advanced Supply Chain Planning Implementation and User's Guide

for one of the tasks scheduled on RES1 on 18 September.


Check resource utilization profile for RES1 to determine tasks on RES1 for 18
September.
Identify tasks of the same priority, higher priority, and lower priority.
Check material constraints that might cause a bottleneck to the operation.
Check other late demand causes, for example, item lead-times and planning time fence
constraints.
Viewing Late Demand Information
To obtain more information about the root causes of a late demand, use the following
Planner Workbench windows:

Gantt Chart Orders View: A graphical interface of the late demand with all the
supplies pegged to it, start and end times, and critical activities contending for
capacity.

End Pegged Supplies: Supplies pegged to the late demand including the supplies
for the independent demand and for all the dependent demands.

Critical Activities: The activities that lie in the critical path of meeting the end
demand. If you focus on expediting these, you should see the most improvement in
the demand satisfied date.

If the critical path encounters a firm discrete job, firm planned order, or firm operation),
it displays information until the last activity of the firmed supply. It does not consider
the following as critical:

All operations of the firmed supply

Components pegging to the firmed supply

To access root cause information


1.

2.

Access any of the following windows:

Exception Details window for Late replenishment for sales order or Late
replenishment for forecasts.

Exception Details window for Material constraint or Resource constraint.


Right-click and exception and select Related Exceptions. View Late
replenishment for sales orders and Late replenishment for forecasts.

Supply/Demand window or Demand window for an item. Select a late demand.

Right-click on a late demand.

Supply Chain Plan Exception Messages 17-131

For the Gantt Chart, Order view, select Gantt Chart, then select Order view.
For more information on the Gantt chart, see The Order - Centric View, page 18-156

Online Simulation
You can simulate different ways to resolve exceptions before you make permanent
changes by modifying information.
Supplier capacity:

Add supplier capacity

Modify dates and quantities

Resource availability:

Add resource availability

Modify dates and quantities

Add new shifts

Supplies:

Add planned orders

Firm planned orders, discrete jobs, and purchase orders

Modify quantities, dates, sources, and alternates

Demands:

Add Manual MDS

Modify order priority

Plan Options: Modify objectives


In this process, you may eliminate one exception but create another. For example, if you
decide to offload some operations to a different resource, you may overload it.

Identifying Differences Between Plans


If you rerun a plan or run a new plan after making changes or simulated changes, you
can compare two plans to find out why the two plans differ. This is useful for
determining if:

Actions taken by a planner to solve a specific problem have the desired overall
effect

17-132 Oracle Advanced Supply Chain Planning Implementation and User's Guide

For example, a planner may choose to address a late sales order by increasing the
priority of the sales order, and then replanning (generating a new plan in the
process). By comparing the new plan to the original plan, the planner can see
whether the problem sales order is now on time, and whether any other sales orders
may have been pushed out as a result of pulling in the problem sales order.

Plan setup changes led to changes in key indicator performance. You can compare
the plan option settings for two plans.

To compare plans, use the Plan Comparison Report. See Plan Comparison Report, page
22-3.

Implementing Plan Changes


Based on the results of your analysis, online simulations, and plan comparisons, you
can implement changes in the execution system:

Make most changes in the source instance, including changes to sourcing rules
defined in the source.

Make cross-instance planning sourcing rule changes in the destination instance.

Supply Chain Plan Exception Messages 17-133

18
Planner Workbench
This chapter covers the following topics:

Overview of Planner Workbench

Tailoring the User Interface

Using the Context Windows

Implementing Planning Recommendations

Interactive Scheduling Using the Gantt Chart

Accessing Planner Workbench From Oracle Collaborative Planning

Displaying Suppliers Modeled as Organizations

Overview of Planner Workbench


The Planner Workbench is a powerful graphical tool that lets you perform advanced
simulation, review plan performance, and take actions based on system
recommendations.
You can use:

Planner Workbench to view the output of a plan run. Navigate to Supply Chain
Plan > Workbench

Collections Workbench to view collected data from the source instance. Navigate to
Collections > View Collected Data

Both have the same structures and navigation styles.

Planning Detail Report


The Planning Detail Report provides a simple and consolidated report that shows the
output of the advanced supply chain planning process. The report gives detailed
information to help you understand and analyze the supply chain planning results by

Planner Workbench 18-1

presenting the data selectively and coherently. For a given Supply Chain Plan, the
report includes the relevant details about items, resources, gross requirements,
scheduled receipts, planned orders, plan constraints, and exceptions in separate
worksheets.
See Planning Detail Report, page 22-7.

General Navigation
The Planner Workbench consists of two main tabs, Plan and Queries. The Plan tabbed
pane appears by default. However, you can change the default pane settings in the
Preferences window. You can specify Queries as the default tab in the Others tabbed
pane of the Preferences window.
The Plan tabbed pane displays a list of plans in a tree structure. You can drill down to
the elements in the tree and view corresponding information such as exception
messages, supply and demand. The detailed information related to the selected item
appears in separate context windows. You can use the following to navigate to various
context windows for the selected item:

Icons

Tools menu

Right-click pop-up menu

The Plan tabbed pane displays all available plans for your organization whereas the
Queries tabbed pane displays filtered information. You can create specific queries to
filter items, resources, supply, demand, exception messages, and suppliers according to
your criteria in the Queries tabbed pane. For more information on the Queries tabbed
pane, refer to Queries Tabbed Pane.

Plan Tabbed Pane


The Plan tabbed pane displays a list of plans for an organization. These plans are
arranged in a hierarchical tree format. You can expand a plan to view its elements or
nodes.
View By
You can view a plan by:

Actions

Items

Organizations

Projects

18-2 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Resources

Suppliers

You can select your view by preference from the View By drop-down menu that is
available at the top in the Navigator. The following sections show the drill down
information for each view.
Actions
Plans > Versions >Exception Groups ...
For exception sets other than Recommendations,
... > Exceptions > Organizations > Items
For Recommendations exception set,
... > Scheduled Receipt Type > Organizations > Items
Items
Plans > Product Families/Models/Option Classes or Categories > Items ...
... > Organizations > Components/Departments/Lines/Transportation Resources
... > Approved Suppliers
Organizations
Plans > Organizations ...
... > Product Families/Models/Option Classes or Categories > Items >
Components/Approved Suppliers
... > Departments > Resources (owned) > Items > Components/Approved Suppliers
... > Transportation Resources
Projects
Plans > Organizations ...
... > Planning Groups > Common > Items
... > Items > Planning Groups > Common
Resources
Plans > Organizations > Department Classes, Resource Groups, Lines, or Transportation
Resources > Departments > Resources > Items
Suppliers
Plans > Approved Suppliers > Categories > Items Organizations

Planner Workbench 18-3

Drill Down
In any window with summary information like actions summary or horizontal plan,
you can drill down to more detailed information by double-clicking on an element. This
feature lets you do the following:

Drill down on action messages to view details of a particular action.

Drill down to different levels in the Items, Organizations, and Resources categories
to view details.

Drill either down or up from a supply or demand order in the Pegging tree.

When working in the Items or Organizations category, drill down from the
Horizontal Plan to view supply/demand details. When working in the Resources
category, drill down from the Horizontal Plan to view resource availability.

When working in the Items or Organizations category, drill down from the Vertical
Plan to view supply/demand details.

Multi-selecting in the Navigator


You can multi-select items or nodes in the Navigator:

Expand the tree and select a node.

Hold the Shift key down and select another node.

You can right-click and select an option to view information about the multiple nodes
you selected.
Note: You cannot use multi-select to select two nodes that do not

belong to the same folder, nor can you multi-select an item and a
product family.

Navigating Using Icons


You can use the icons in the Navigator to view detailed information about the element
you select.
You can use these icons to:

Create, save and execute queries for filtering items, exception messages, resources,
suppliers, supply and demand based on specific criteria. The first icon is for
creating a query while the second and third are for saving and executing queries,
respectively.

View the horizontal plan.

18-4 Oracle Advanced Supply Chain Planning Implementation and User's Guide

View the supply and demand details.

View the exception messages related to the plan or the element.

View the items related to the plan or the element.

View the Gantt chart.

View additional details such as key indicators, process effectivity, and resources.

Based on your selection of plans or elements, icons that are not relevant may get
disabled. You can select multiple items using Control-Click.
Pull-Down Menus
Pull-down menus take context from the Planner Workbench tree. For example, if an
item node is selected, the pull-down menus will be related to that item. If a resource is
selected, the pull-down menu will be related to that resource.
Right-click Menu Options
Right-click menu take context from the Planner Workbench tree. For example, if you
select an item node, the right-click menu options related to that item appear. The
right-click menu options available for various node types (elements) when you view by
Actions, Items, Organizations, Projects, Resources, and Suppliers are listed.
Refer the following table for right-click menu options for various node types in view by
Actions:
Node Type

Right-click Menu Options

Plan

Exceptions > submenu:

Summary

Details

Supply/Demand > submenu:

Supply

Demand

Supply/Demand

Onhand

Planner Workbench 18-5

Node Type

Right-click Menu Options

Items > submenu:

Items

Resources > submenu:

Resources

Key Indicators

Options

Refresh > submenu:

All

Only Selected

Properties

Delete

Help

Versions / Exceptions Group / Exceptions

Exceptions > submenu:

Summary

Details

Supply/Demand > submenu:

Supply

Demand

Supply/Demand

Onhand

18-6 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Node Type

Right-click Menu Options

Items > submenu:

Items

Resources > submenu:

Resources

Refresh > submenu:

All

Only Selected

Properties

Delete

Help

Organization

Exceptions > submenu:

Summary

Details

Supply/Demand > submenu:

Supply

Demand

Supply/Demand

Onhand

Items > submenu:

Items

Planner Workbench 18-7

Node Type

Right-click Menu Options

Resources > submenu:

Resources

Key Indicators

Refresh > submenu:

All

Only Selected

Properties

Delete

Help

Items

Exceptions > submenu:

Summary

Details

Horizontal Plan > submenu:

Default

Vertical Plan

Supply/Demand > submenu:

Supply

- Demand

Supply/Demand

Onhand

18-8 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Node Type

Right-click Menu Options

Items > submenu:

Items

Substitutes

Resources > submenu:

Resources

Supply Chain > submenu:

Sources

Supply Chain Bill

Destinations

BOM/Routings > submenu:

Components

Routing Operations

Where Used

Process Effectivity

Co-Products

Key Indicators

Refresh >submenu includes All and Only


Selected

Properties

Delete

Help

Planner Workbench 18-9

Refer the following table for right-click menu options for various node types in view by
Items.
Node Type

Right-click Menu Options

Plan

Exceptions > submenu:

Summary

Details

Supply/Demand > submenu:

Supply

Demand

Supply/Demand

Onhand

Items > submenu:

Items

Resources > submenu:

Resources

Key Indicators

Options

Refresh > submenu:

All

Only Selected

Properties

Delete

18-10 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Node Type

Right-click Menu Options

Help

Categories

Exceptions > submenu:

Summary

Details

Supply/Demand > submenu:

Supply

Demand

Supply/Demand

Onhand

Items > submenu:

Items

Resources > submenu:

Resources

Key Indicators

Expand Partial

Refresh > submenu:

All

Only Selected

Properties

Delete

Planner Workbench 18-11

Node Type

Right-click Menu Options

Help

Items / Organizations / Components / Where


Used

Exceptions > submenu:

Summary

Details

Horizontal Plan > submenu:

Default

Supply/Demand > submenu:

Supply

Demand

Supply/Demand

Onhand

Items > submenu:

Items

Resources > submenu:

Resources

Supply Chain > submenu:

Sources

Supply Chain Bill

Destinations

BOM/Routings > submenu:

18-12 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Node Type

Right-click Menu Options

Components

Routing Operations

Where Used

Process Effectivity

Co-Products

Key Indicators

Refresh > submenu:

All

Only Selected

Properties

Delete

Help

Refer the following table for right-click menu options for various node types in view by
Organizations.
Node Type

Right-click Menu Options

Plans

Exceptions > submenu:

Summary

Details

Supply/Demand > submenu:

Supply

Planner Workbench 18-13

Node Type

Right-click Menu Options

Demand

Supply/Demand

Onhand

Items > submenu:

Items

Resources > submenu:

Resources

Key Indicators

Options

Refresh > submenu:

All

Only Selected

Properties

Delete

Help

Organizations

Exceptions > submenu:

Summary

Details

Supply/Demand > submenu:

Supply

18-14 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Node Type

Right-click Menu Options

Demand

Supply/Demand

Onhand

Items > submenu:

Items

Resources > submenu:

Resources

Key Indicators

Refresh > submenu:

All

Only Selected

Properties

Delete

Help

Categories

Exceptions > submenu:

Summary

Details

Supply/Demand > submenu:

Supply

Demand

Planner Workbench 18-15

Node Type

Right-click Menu Options

Supply/Demand

Onhand

Items > submenu:

Items

Resources > submenu:

Resources

Key Indicators

Expand Partial

Refresh > submenu:

All

Only Selected

Properties

Delete

Help

Items

Exceptions > submenu:

Summary

Details

Horizontal Plan > submenu:

Default

Vertical Plan

18-16 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Node Type

Right-click Menu Options

Supply/Demand > submenu:

Supply

Demand

Supply/Demand

Onhand

Items > submenu:

Items

Substitutes

Resources > submenu includes Resources

Supply Chain > submenu:

Sources

Supply Chain Bill

Destinations

BOM/Routings > submenu:

Components

Routing Operations

Where Used

Process Effectivity

Co-Products

Key Indicators

Planner Workbench 18-17

Node Type

Right-click Menu Options

Refresh > submenu includes All and Only


Selected

Properties

Delete

Help

Departments / Resources / Transportation


Resources

Exceptions > submenu:

Summary

Details

Supply/Demand > submenu:

Supply

Demand

Supply/Demand

Onhand

Items > submenu:

Items

Resources > submenu:

Resources

Resource Availability

Resource Requirements

Gantt Chart

18-18 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Node Type

Right-click Menu Options

Key Indicators

Refresh > submenu:

All

Only Selected

Properties

Delete

Help

Refer the following table for right-click menu options for various node types in view by
Projects.
Node Type

Right-click Menu Options

Plans

Exceptions > submenu:

Summary

Details

Supply/Demand > submenu:

Supply

Demand

Supply/Demand

Onhand

Items > submenu:

Items

Planner Workbench 18-19

Node Type

Right-click Menu Options

Resources > submenu:

Resources

Key Indicators

Options

Refresh > submenu:

All

Only Selected

Properties

Delete

Help

Organizations

Exceptions > submenu:

Summary

Details

Supply/Demand > submenu:

Supply

Demand

Supply/Demand

Onhand

Items > submenu:

Items

18-20 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Node Type

Right-click Menu Options

Resources > submenu:

Resources

Key Indicators

Refresh > submenu:

All

Only Selected

Properties

Delete

Help

Planning Groups / Projects / Tasks

Exceptions > submenu:

Summary

Details

Supply/Demand > submenu:

Supply

Demand

Supply/Demand

Onhand

Items > submenu:

Items

Key Indicators

Planner Workbench 18-21

Node Type

Right-click Menu Options

Refresh > submenu:

All

Only Selected

Properties

Delete

Help

Items

Exceptions > submenu:

Summary

Details

Horizontal Plan > submenu:

Default

Vertical Plan

Supply/Demand > submenu:

Supply

Demand

Supply/Demand

Onhand

Items > submenu:

Items

Substitutes

18-22 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Node Type

Right-click Menu Options

Supply Chain > submenu:

Sources

Supply Chain Bill

Destinations

BOM/Routings > submenu:

Components

Routing Operations

Where Used

Process Effectivity

Co-Products

Key Indicators

Refresh > submenu:

All

Only Selected

Properties

Delete

Help

Refer the following table for right-click menu options for various node types in view by
Resources.

Planner Workbench 18-23

Node Type

Right-click Menu Options

Plans

Exceptions > submenu:

Summary

Details

Supply/Demand > submenu:

Supply

Demand

Supply/Demand

Onhand

Items > submenu:

Items

Resources > submenu:

Resources

Key Indicators

Options

Refresh > submenu:

All

Only Selected

Properties

Delete

Help

18-24 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Node Type

Right-click Menu Options

Organizations

Exceptions > submenu:

Summary

Details

Supply/Demand > submenu:

Supply

Demand

Supply/Demand

Onhand

Items > submenu:

Items

Resources > submenu:

Resources

Key Indicators

Refresh > submenu:

All

Only Selected

Properties

Delete

Help

Department Classes / Departments

Exceptions > submenu:

Planner Workbench 18-25

Node Type

Right-click Menu Options

Summary

Details

Supply/Demand > submenu:

Supply

Demand

Supply/Demand

Onhand

Items > submenu:

Items

Resources > submenu:

Resources

Resource Availability

Resource Requirements

Gantt Chart

Key Indicators

Refresh > submenu:

All

Only Selected

Properties

Delete

18-26 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Node Type

Right-click Menu Options

Help

Resources / Resource Groups / Transportation


Groups

Exceptions > submenu:

Summary

Details

Supply/Demand > submenu:

Supply

Demand

Supply/Demand

Onhand

Items > submenu:

Items

Resources > submenu:

Resources

Resource Availability

Resource Requirements

Gantt Chart

Key Indicators

Refresh > submenu:

All

Only Selected

Planner Workbench 18-27

Node Type

Right-click Menu Options

Properties

Delete

Help

Items

Exceptions > submenu:

Summary

Details

Horizontal Plan > submenu:

Default

Vertical Plan

Supply/Demand > submenu:

Supply

Demand

Supply/Demand

Onhand

Items > submenu:

Items

Substitutes

Supply Chain > submenu:

Sources

Supply Chain Bill

18-28 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Node Type

Right-click Menu Options

Destinations

BOM/Routings > submenu:

Components

Routing Operations

Where Used

Process Effectivity

Co-Products

Key Indicators

Refresh > submenu:

All

Only Selected

Properties

Delete

Help

Refer the following table for right-click menu options for various node types in view by
Suppliers.
Node Type

Right-click Menu Options

Plans / Organizations

Exceptions > submenu:

Summary

Details

Planner Workbench 18-29

Node Type

Right-click Menu Options

Supply/Demand > submenu:

Supply

Demand

Supply/Demand

Onhand

Items > submenu:

Items

Resources > submenu:

Resources

Key Indicators

Options

Refresh > submenu:

All

Only Selected

Properties

Delete

Help

Approved Suppliers

Exceptions > submenu:

Summary

Details

18-30 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Node Type

Right-click Menu Options

Supply/Demand > submenu:

Supply

Demand

Supply/Demand

Onhand

Items > submenu:

Items

Key Indicators

Refresh > submenu:

Only Selected

Properties

Delete

Help

Categories

Exceptions > submenu:

Summary

Details

Supply/Demand > submenu:

Supply

Demand

Supply/Demand

Planner Workbench 18-31

Node Type

Right-click Menu Options

Onhand

Items > submenu:

Items

Resources > submenu:

Resources

Key Indicators

Expand Partial

Refresh > submenu:

All

Only Selected

Properties

Delete

Help

Items

Exceptions > submenu:

Summary

Details

Horizontal Plan > submenu:

Default

Supply/Demand > submenu:

Supply

18-32 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Node Type

Right-click Menu Options

Demand

Supply/Demand

Onhand

Items > submenu:

Items

Resources > submenu:

Resources

Key Indicators

Supplier Information

Refresh > submenu:

All

Only Selected

Properties

Delete

Help

Properties Window
You can view properties for any node in the Navigator or pegging tree by selecting the
node, then choosing [right-click] > Properties.
For an MRP plan with an MPS plan as a demand schedule, the MRP item may peg to a
demand in the MPS plan. In this case, the Properties window displays pegging
information about the end demand from the MPS.
The Properties window displays different views depending on whether you navigate
from a demand or a supply. The following displays the properties for a supply in the
pegging tree.

Planner Workbench 18-33

Navigating Through a Find Window


The Find windows enables you to control the volume of data displayed. You can set
find criteria for all trees and detail windows.
The Find window enables you to display basic information for the items in the current
plan, plus pegging and supply/demand information.
To display the Find window
1.

Select a plan in the Planner Workbench.

2.

Choose Tools > [Exception Details, Supply/Demand, Supply, Demand, On Hand,


Items, or Resources].
The Find window appears. You can search for the following item details:

ABC Class (Items only)

BOM Item Type

Buyer

Category

Effectivity Control

Exception Set

Forecast Control

Item

MRP Planning Method

Make or Buy

Nettable Quantity

Non Nettable quantity

Organization

Planner

Primary Supplier

Repetitive

Standard Cost

18-34 Oracle Advanced Supply Chain Planning Implementation and User's Guide

WIP Supply Type

3.

To retrieve all records, leave all fields blank and choose Find.

4.

To retrieve a subset of records, enter a search string. You can use just one string in
your search (containing a criterion, an operator, and a value), or you can enter
several strings to refine your search.

5.

Once you have entered at least one string containing a field name, a condition, and
(optionally) a value, choose Find to start your search.

6.

Optionally, choose a folder to import a previously defined search strings and start
the search.
Wildcard Search Condition
If you want to perform a wildcard search, set the condition as Starts With. For
example, if you want to retrieve all items that start with X, set the condition as
Starts With and specify X in the From field.
Rolling Dates Search Condition
If you want to filter based on rolling dates, select Days From Today as the
condition. For example, if you want to retrieve all late replenishments for sales
order exception messages where the due date is less than five days from today,
select Days From Today condition and specify 5 in the From field.

Expand Partial
Use Expand Partial to search for item(s) in the tree in the Planner Workbench and
Collection Workbench. You can enter either the complete item name or a partial name
with a wildcard.
To use Expand Partial
1.

From Planner Workbench, select a plan name from the Navigator.

2.

Select a category node, such as Organizations or Items.

3.

Right-click on an item in the Navigator.


A menu appears.

4.

Select Expand Partial.


The Enter Reduction Criteria for Long List form appears.

5.

Enter either a complete item name or a partial item name with a wildcard and select
OK. This search is not case sensitive.
Matching results (up to 500 in number at a time) are displayed in the left pane. If

Planner Workbench 18-35

there are no matching items, a message appears in the status bar.


6.

Select Cancel to close the window.

Queries Tabbed Pane


The Planner Workbench enables you to filter specific information in a plan. You can
create queries to filter items, suppliers, resources, and exception messages based on
specific criteria. You can also save the query and execute it whenever you require.
Navigating the Queries Tabbed Pane
Icons
You can click the icons provided in the bottom of the Navigator to create, save and
execute queries.
Icon

Description

Create Query

First icon in the Navigator.

Save Query

Second icon in the Navigator.

Execute Query

Third icon in the Navigator.

Right-click Menu Options


You can right-click in the Queries tabbed pane and select the following options
pertaining to queries:

Create Query

Save Query

View Query

Execute Query

Delete Query

Rename Query

Navigating Nodes in the Queries Tabbed Pane


The Queries tabbed pane consists of the following nodes:

Query Result: You can expand the Query Result node to view the results of your
unsaved queries.

18-36 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Personal Queries: You can save your query either as a Personal query or a Public
query. In case you want to share the query with others planners, save the query as
Public query. You can create and save various types of queries such as items,
resources, exception messages, and suppliers within the Personal Queries node. For
example, if you want to create a personal query to filter items in a plan, navigate to
the Item type in the Personal Queries node, right-click and select Create Query.

Public Queries: If you want to have exclusive ownership rights to view, execute,
and modify a query, save it as a Personal query. The Public Queries node comprises
of Item, Resource, Exception, and Supplier. You can create and save various types
of queries such as items, resources, exception messages, and suppliers within the
Public Queries node. For example, if you want to create a public query to filter
exception messages associated with a plan, navigate to the Exception type in the
Public Queries node, right-click and select Create Query.

Create a Query
To create a query

You can create queries for filtering items, resources, suppliers, and exception messages
associated with a plan in the Planner Workbench.
1.

Click the Queries tab in the Planner Workbench. The Queries tabbed pane appears.

2.

Specify the name of the plan on which you want you run the query.

3.

Right-click in the Queries tabbed pane to display the pop-up menu.

4.

In the pop-up menu, select Create Query.


Alternatively, you can click the Create Query icon at the bottom of the Queries
tabbed pane to create queries.
The Create Query window appears.

5.

Specify a name for the query in the Query Name field.

6.

Select a type of query from the Query Type drop-down menu to specify the
information you want to filter.
The various types of queries are Item, Resources, Exceptions, and Suppliers. You
can select Item to create queries that filter information related to items. Similarly,
you can select Resources and Suppliers to create queries that filter information
related to resources and suppliers, respectively. For information about how to filter
exception messages, see Exception Messages, page 17-1.

7.

Click Yes in the Public drop-down menu in case you want the query to be visible to
other planners as a public query.

8.

Specify the criteria in the Criteria box. For example, you may want to filter those

Planner Workbench 18-37

items that need to be purchased. In this case, specify Make or Buy, Equals, and Buy
in the Criteria, Condition, and From fields, respectively.
The following table lists the criteria for querying items, resources, and suppliers.
Query Type

Criteria

Item

ABC Class
BOM Item Type Buyer
Category
Effectivity Control
Exception Set
Forecast Control
Item
MRP Planning Method
Make or Buy
Nettable Quantity
Non Nettable Quantity
Organization
Planner
Repetitive
Standard Cost
WIP Supply Type
Carrying Cost
ATP Flag
ATP Components Flag
Create Supply Flag
PIP Flag

18-38 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Query Type

Criteria

Resources

Department Class
Department Line
Maximum Rate
Minimum Rate
Organization
Owning Department
Resource
Resource Group
Resource Type

Suppliers

Approved Supplier
Supplier Site
Buyer
Category
Item
Organization
Planner
Standard Cost

9.

To retrieve all the records that meet any one of the criteria that you specify, select
Match Any. However, if you want to retrieve only those records that meet all
criteria, select Match All.

10. Select the check box preceding the criteria specifications for those criteria

specifications that you want to include as active. When you execute a query, the
planning engine considers only the active criteria as the basis for the search.
11. Click Save to save the query. Based on your selection, the planning engine saves the

query either as a Personal Query or a Public Query.


12. Click Execute to run the query. The planning engine filters and displays the result

based on the criteria you specified in the query.


View Results of a Query

When you execute a query, the planning engine displays the result to the right of

Planner Workbench 18-39

the Queries tabbed pane.


If you want to view the details of a specific filtered row, click the row. When you
right-click the selected row, the available options appear. You can select the
required option from the drop-down menu to navigate to context windows such as
Exceptions window and Horizontal Plan window.
If you want to the view the Results window without the Navigator, you can click
the Collapse window sliding bar, which is the vertical slider between the Navigator
and the Results window.
Note: To execute a query for a particular plan, you can specify the

name of the plan in the Plan field.

Multi-select Items in Query Results Window


You can multi-select specific records or items in the Query Results window.
For example, you may want to view the demand information for two specific
records in the Query Results window. Use Ctrl-click to highlight the specific
records. Select [right-click] > Supply > Demand to view the demand information for
the items you selected.

Tailoring the User Interface


The following table shows the menu options for the Planner Workbench and what
happens when a particular menu option is selected.
Menu

Menu Option

Description

File

Export

Export the plan information


to Microsoft Excel.

Edit

Duplicate

Duplicate a record.

Edit

Clear

Edit the current field.

Edit

Delete

Delete the current field.

Edit

Preferences

Set a user profile.

View

Show Navigator

Display Navigator window.

View

Find

Find a record.

18-40 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Menu

Menu Option

Description

View

Find All

Find all records.

View

Query by Example

Run queries for certain


information.

View

Record

View a record.

View

Requests

Review requests.

Tools

Exception Details

View exception details for


your plan.

Tools

Supply/Demand

View supply and demand


information.

Tools

Supply

View supply information.

Tools

Demand

View demand information.

Tools

On-Hand

View on-hand quantities.

Tools

Items

View items information.

Tools

Resources

View resources information.

Tools

Notifications

View notifications.

Tools

Launch Notifications

Launch notifications.

Tools

Work Dates

View work dates for your


plan.

Tools

Preferences

Set preferences. For more


information, see 'Defining
Display Preferences, page 1843.

Tools

Close All Detail Windows

Close all context windows


that are open in the Planner
Workbench.

Planner Workbench 18-41

Menu

Menu Option

Description

Plan

Start Online Planner

Start online planner.

Plan

Online Replan

Run replan.

Plan

Stop Online Planner

Stop online planner

Plan

Online Planner Status

View online plan status.

Plan

Batch Replan

Run replan in batch mode.

Plan

Save Actions

Save actions related to your


plan.

Plan

Launch New Plan

Launch new plan

Plan

Copy Plan

Copy your baseline plan


before running a new plan.

Plan

Purge Plan

Delete the plan.

Plan

Plan Options

View plan options.

Plan

Select All for Release

Release all planned orders for


items with your planner code.

Plan

Release

Release selected orders only.

Plan

Undo Summary

View summary of changes in


the Planner's Workbench for
online planning purposes.

Plan

Add Undo Bookmark

Add bookmark to the Undo


Summary.

Plan

Compare Plans

Compare plan exceptions and


options

Plan

Firm All

Firm all orders that meet the


requirements you specify in a
search criteria within the
planning time fence.

18-42 Oracle Advanced Supply Chain Planning Implementation and User's Guide

You can tailor the user interface in the following ways:

Resize Windows
You can resize windows as with any windows-based application. In the Planner
Workbench you can adjust slide bars to change the relative widths of the Navigator and
the context windows, such as Exception Summary, that you open.

Customize Columns
You can add, hide columns, resize, and move columns on the horizontal plan and folder
windows.

Adjustable Item Field


If you have large item numbers, you can add the Item field to the scrollable region of
these Planner Workbench windows and adjust its size using folder technology:

Supply/Demand

Supply

Demand

On Hand

Items

Process effectivity

The Item field in the fixed region remains whether or not you also add the field to the
scrollable region.

Defining Display Preferences


Display preferences control what horizontal material planning data, horizontal capacity
planning data, supplier planning information, transportation planning information, and
supply/demand detail are displayed for each item.

To define your display preferences


1.

Navigate to the Planner Workbench.

2.

Choose Tools > Preferences.


The Material Plan tab appears as the default tab.

3.

Type the name for your preference set.

Planner Workbench 18-43

A preference set is applicable to all types of horizontal plans. You can create and
save up to three personal preference sets for viewing a horizontal plan based on
your requirements. You may want to create multiple preference sets to view
different levels of information for a horizontal plan. For example, you may want to
view summary-level information with rows displaying gross requirements, total
supply, safety stock, and on-hand quantity to validate whether or not supply
matches demand at a period level. You may also want to view detailed information
for each supply type on a daily-level.
Preference sets are unique to the individuals creating it. If you create and apply a
specific preference set, it is available only to you.
4.

Enter Display Buckets, Display Factor, Decimal Places, Show Graph and check each
type of plan information you want to display in your material plan.
Display Factor is a multiplier.

5.

Choose the Capacity Plan tab.

6.

Check each type of plan information you want displayed in your resource capacity
plan.

7.

Choose the Supplier Plan tab.

8.

Check each type of plan information you want displayed in your supplier capacity
plan.

9.

Choose the Transportation tab.

10. Check each type of plan information you want displayed in your capacity plan.
11. Choose the Allocated ATP tab.

Oracle Global Order Promising supports two allocation methods for different
business needs:

Allocated ATP based on User-Defined Allocation Percentage

Allocated ATP based on Demand Priority


For more details on Allocated ATP, see Oracle Global Order Promising.

12. Check each type of information you want displayed in your allocated ATP.
13. Choose the Other tab.

Supply/Demand details appear. You can select the following based on your
requirements:

Release Phantoms: Enables the release of planned orders for the phantoms.

18-44 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Release Configurations: Enables the release of planned orders for ATO


items.

Firm Jobs: Enables the release of the Firm status when you release the work
in process jobs.

Include Sales Orders: Enables the release of sales orders (loopback) from
the Planner Workbench.

Release VMI Items: Enables the release of those items from the Planner
Workbench that have the item attribute set to VMI items. This check box is
selected by default.

Job Status: When Planner Workbench creates discrete jobs from planned
orders, it assigns this status to the discrete jobs.

14. Enter a Job Status.

When the Planner Workbench creates discrete jobs from implemented planned
orders, it assigns the job status you enter in the Preferences window.
15. Select a Job Class.

When the Planner Workbench creates discrete jobs from implemented planned
orders, it assigns the job class you enter in the Preferences window.
16. Select a Req Group By default.

When the Planner Workbench creates purchase requisitions from implemented


planned orders, it assigns the requisition load group you enter in the Preferences
window.
If you do not have a value for this preference, Planner Workbench uses the value of
profile option MRP: Requisition Load Group Option.
Valid values are:

All on One: Creates one purchase requisition for all recommended orders

Buyer: Creates one purchase requisition for each buyer; within each requisition,
creates one line for each planned order

Planner: Creates one purchase requisition for each planner; within each
requisition, creates one line for each planned order

Vendor: Creates one purchase requisition for each vendor; within each
requisition, creates one line for each planned order

Category: Creates one purchase requisition for each item category; within each

Planner Workbench 18-45

requisition, creates one line for each planned order

Item: Creates one purchase requisition for each item; within each requisition,
creates one line for each planned order

One each: Creates a purchase requisition for each planned order

17. Enter a category set.

This category set is used throughout Planner Workbench. Items that you have not
assigned to a category in this category set do not appear in Planner Workbench.
Oracle recommends that you typically select the default planning category set
specified in Oracle Inventory. Do not select a category set with flag Allow multiple
item category assignments selected. Planner Workbench does not support item
assignment to multiple categories and you may experience unexpected results.
18. Under General, select either Plans or Queries in the Default Tab.

You may consider having the Queries tabbed pane as default if you want a query to
be executed automatically each time you open the Planner Workbench. You can
specify the query name in the Auto Execute Query field. In addition, you can
specify a default plan that needs to open when you access the Planner Workbench.
View Recommendations for (Days from Today) specifies how many days of
recommendations you want to see. Planner Workbench calculates Days from Today
using the supply Suggested Order Date.
If you want to view all actions in the expanded form, select Expand All Actions.
19. Choose Save to use your preference selections.
20. Choose Reset to use your previously saved selections.

Note: The parameter Cutoff Date is not supported in Oracle

Advanced Planning and Scheduling.

Using the Context Windows


You can invoke context windows for a selected plan or element in the Navigator to
view summary information in tables and graphs, including:

Exceptions

Horizontal Plan

Vertical Plan

18-46 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Supply/Demand

Items

Resources

Supply Chain

BOM/Routing

Key Indicators

You can highlight one or more nodes on the Navigator to include the result in a single
context window. You can also use the Find window to further limit the context.

Context Synchronization Between the Context Windows and the Navigator


The planning engine refreshes the context window to synchronize with the node that
you select in the Navigator. The planning engine refreshes the context in an open
context window when you:

Select a context window from the right-click pop-up menu

Click the available short cut icons

Drill down in an open context window

Exception Summary Window


The Exception context window segregates all of the exception messages that require
immediate attention.
To view exceptions
1.

Choose a plan for which to view exception messages. You can view exception
messages at the item level by selecting an item.

2.

Drill-down to the item level and right-click the item.

3.

To view the Exceptions Summary window, click Exceptions > Summary.


The Exceptions Summary window appears.
The Exception Summary window lists exception groups and exception messages for
the selected plan in order of their usefulness in troubleshooting. For instance,
exceptions due to late sales orders appear before exceptions due to resource
constraints.
Using the Find window, you can sort, group, or sub-total exceptions according to

Planner Workbench 18-47

various criteria including item, supplier, or buyer, for example.


To expand all actions
If you want to expand all actions in the Exceptions Summary window, perform the
following steps within the Exception Summary window:
1.

In the Exceptions Summary window, click in any row that has data.

2.

Select [right-click] > Expand All.


The expanded actions appear.
If you want to specify your preference of viewing the expanded actions each time
you access the Exception Summary window, perform the following steps:

3.

Click Tools > Preferences to open the Preferences window.

4.

Click the Other tab.

5.

In the General box, select Expand All Actions.

6.

To save your preference, click Save.

7.

Close the Preferences window. When you view the Exception Summary window,
the expanded actions appear.

1.

From the Exception Summary window, select View > Find.

To sort exceptions

The Find Actions window displays.


2.

Select criteria by which to sort exceptions.

3.

Check Display Message Count check box.

4.

Select Find button.


Exception messages appear in the Exception Summary window sorted accordingly.

Exception Details Window


To view exception details
Choose [right-click] > Exceptions > Details on an item. The Exception Details window
appears.
Exception details display pre-seeded default folders (combination of various key
columns) based on exception type. For example, Late Replenishment for Forecast
exception detail has a different exception default folder than Material Constraint

18-48 Oracle Advanced Supply Chain Planning Implementation and User's Guide

exception.
Note: If you select several different exceptions, the generic default

folder appears. You can customize exception folders based on your


preferences and save it as the default. This is explained in the next
section.

Please note that the Days Late column is available and filled in for the following
exceptions: Late Replenishment for Forecast and Late Replenishment for Sales Order.
The column named Quantity Satisfied By Due Date in the Exception Details form is
used to present the portion of a demand that can be satisfied by the due date.
Drill Down to Related Exceptions
If you are working in a constrained or optimized plan, you can drill down from an
exception to Related Exceptions (Right Mouse Options) to analyze questions like:

Why is the order late? Is it because of a resource, material, or transportation


resource constraint?

A material/resource/transportation resource issue is detected. Will it cause any late


orders?

The objective is to explain the cause and effect of the problems. The related exceptions
that each exception drills down to are indicated by an arrow.
On the other hand, from the constraint exception (resource, material, or transportation
resource), you can also drill down to Late replenishment for sales order/forecast if the
constraint causes the late replenishment.
This feature only applies to the following:

Late replenishment for sales orders

Late replenishment for forecast

Material constraint

Resource constraint

Transportation resource constraints

To view related exceptions for the Late Replenishment for Sales Order
1.

Select a row in the Late Replenishment for Sales Order Exception Details window.

2.

Choose [right-click] > Related Exceptions.


Related exceptions appear in the Exception Details window.

Planner Workbench 18-49

Relevant Information Buttons


On the Exception Details window, additional information about the exception can be
obtained through clicking the buttons on the bottom of the window. The type of
exception determines what buttons are available. For example, the Items and
Supply/Demand buttons are available for the Late replenishment for sales order
exception.
The following buttons are available:

Suppliers: For details on the Suppliers window, see 'Supplier Capacity Window,
page 18-123.

Resources: For details on the Resources window, see 'Resources Window, page 18128.

Items: For details on the Items window, see 'Items Window, page 18-113.

More Details

Supply/Demand: For details on the Supply/Demand window, see 'Supply/Demand ,


page 18-63.

Right-click Menu Options


From the Exception Details window, planners can obtain more information through a
right mouse click on the exception. The type of right mouse options users have is
determined by the exception that is selected. Options included are:

Supply

Demand

Resource Availability

Resource Requirements

Sources

Destinations

Related Exceptions

Gantt Chart

Horizontal Plan

Vertical Plan

18-50 Oracle Advanced Supply Chain Planning Implementation and User's Guide

End Pegged Supplies

Critical Supplies

Calendar

Horizontal Plan
You can display your plan information horizontally or vertically.
The horizontal plan information is displayed in a pivot table enabling you to drill down
from years, to periods, to weeks, to days. The following table shows the default display
for the horizontal plan for each plan type:
Plan Type

Default Display

Material Plan

Projected Available Balance

Capacity Plan

Required Hours vs. Hours Available

Supplier Plan

Required Capacity vs. Available Capacity

Transportation Plan

Weight Capacity Available vs. Weight


Capacity Required

The horizontal plan does not show fictitious demand created at the planned inventory
point level.
For long-running processes, you can segment the material completions from a supply
over the time of the process (supply segments). However, the horizontal plan displays
its supply information, including information relating to available-to-promise, as if all
of the supply is only available as of the supply due date.
Viewing the Horizontal Plan
To display your horizontal plan
1.

Select one or more items, resources, lines, transportation resources, or suppliers


from the Navigator.

2.

Select [right-click] > Horizontal Plan > Default. If you create multiple preference sets
for the horizontal plan, the preference set names appear in the Horizontal Plan
right-click pop-up menu. You can select the preference set based on your
requirement. For more information on preference sets, see 'Setting Preferences for
Viewing Horizontal Plan, page 18-58.

Planner Workbench 18-51

Viewing Item Demand/Supply Across All Organizations

The horizontal plan in the Planner's workbench supports an aggregate view of


supply-demand for items across all organizations in the supply chain plan.
To view an item's horizontal plan across all organizations
1.

Navigate to the Planner Workbench.

2.

There are two ways of viewing the horizontal material plan across all organizations:

3.

View by items and highlight an item. This option provides you with an
aggregate view across all organizations. The planning engine displays the
numbers in the horizontal plan as an aggregate of all organizations.

Alternatively, you can expand the item node and multi-select all organizations
that the item is planned for. This option provides you the horizontal plan for
each organization that you select.

Select [right-click] > Horizontal Plan > Default (or any preference set you may have
created).
The horizontal plan information is displayed in a pivot table that enables you to
drill down from aggregate to periods to weeks to days.

Information in the Horizontal Plan View

This table describes the fields displayed in the Horizontal Plan window, Material Plan:
Field

Description

Sales orders

Sales orders, including internal sales orders.

Forecast

Forecasts from Oracle Inventory and Oracle


Demand Planning.

Production forecast

Demand generated by the forecast explosion


process based on product families, models,
and option classes. This helps differentiate
between dependent demands and derived
dependent demands.

Dependant demand

The planning engine calculates the dependent


demand.

Expected scrap

Demand resulting from the application of the


Shrinkage Rate item attribute to existing
supplies and planned orders.

18-52 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Field

Description

Payback demand

Demand resulting from a borrow or a payback


transaction in Oracle Project Manufacturing.

Other independent demand

This includes the following:


- Hard reservation (against sales order in
Oracle Order Management)
- Copied Schedule Demand
- Demand Class Consumption (used by
allocated ATP)
- Expired Lots
- Non-standard Demand

Gross requirements

The planning engine calculates the total


demand in the following way:
Sales Orders + Forecasts + Production Forecast
+ Dependent Demand + Expected Scrap +
Payback Demand + Independent Demand
The total demand from sales orders, forecasts,
dependent demands, payback demand, scrap
demands, expired lots, and other demands.

Work Orders

Existing make orders from Oracle Discrete


Manufacturing, Oracle Process
Manufacturing, Oracle Flow Manufacturing,
and Oracle Project Manufacturing.

Purchase orders

Existing purchase orders.

Requisitions

Existing requisitions without corresponding


purchase orders, including internal
requisitions.

In Transit

Interorganization transfer quantities or


quantities shipped from suppliers (after the
customer receives the advanced ship notice).

In Receiving

Quantities that are received at the receiving


dock but are not yet received into the
inventory.

Planner Workbench 18-53

Field

Description

Planned orders

Make and buy planned orders

Payback supply

Supply resulting from a borrow or a payback


transaction in Oracle Project Manufacturing.

Total supply

The planning engine calculates total supply as


an aggregate of work in process, purchase
orders, purchase requisitions, in transit, in
receiving, planned orders, and payback
supply.

Beginning on hand

The amount of stock in inventory at the


beginning of a plan on hand. The value is 0 for
all subsequent periods.

Projected available balance

The planning engine calculates this as:


Beginning On hand + Total Supply - Total
Demand

Current scheduled receipts

The planning engine calculates this as the sum


of work in process, purchase orders, purchase
requisitions, in transit, in receiving, and
payback supply.

Projected on hand

The planning engine calculates this as:


On hand + Beginning Total Supply - Total
Demand
The planning engine does not include planned
orders to calculate the projected on hand.

Safety Stock

Safety stock level at the end of the bucket.

Net ATP

This indicates the difference between the net


supply and demand after ATP performs all
forward and backward consumption.

Expired lots

This indicates the quantity of expired lots.

18-54 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Field

Description

ATP+

The available to promise quantity available


based on the plan without considering capable
to promise or capable to deliver, The quantity
available is as of the plan run and does not
account for any supply/demand changes since
the plan run.

This table describes the fields displayed in the Horizontal Plan window, Capacity Plan:
Before you collect resource availability, attend to source system profile option MRP:
Cutoff Date Offset Months. It tells the planning engine how many months of resource
availability to calculate for resources and simulation sets. The planning engine does not
calculate this information beyond this horizon. For constrained plans beyond this
horizon, resource capacity is infinite. Set this value to your plan horizon. A large
setting, for example, 12 months, could impact your planning engine performance.
Field

Description

Hours available

Calculated based on setups of resources.


Collect this information during the collections
process using Resource Availability set to
either:
- Collect Existing Data
- Regenerate and Collect Data
In the operational data store load parameters,
set Recalculate Resource Availability to Yes.

Setup hours

Required hours of setup time, including


changeover setups

Setup hour ratio

Ratio of Setup Hours to Total Hours Available

Run hours

Required hours of run time (does not include


setup time)

Run hour ratio

Ratio of Run Hours to Hours Available

Required hours

Total Required hours

Net hours available

Hours Available - Required Hours

Planner Workbench 18-55

Field

Description

Cum hours available

Net available across the plan horizon

Capacity load ratio

Load ratio of Required Hours to Hours


Available for the bucket

Cum capacity load ratio

Load ratio of Cum Required Hours to Cum


Hours Available across the plan horizon

Hours required per day

Daily hours required

Hours available per day

Daily hours available

Net ATP

Available to promise availability

Custom Rows

If information that you want to see that is not available on the Horizontal Plan, you can:

Make your own custom row

Choose a label for it

Select the information to display in it

Enable it selectively, for example, by user or by preference

For example, you want to see projected available balance shown in value instead of in
quantity.
If the Horizontal Plan contains information that you want to see in a different way, you
can modify it. For example, you might want so see information a Horizontal Plan row
in an alternate unit of measure.
To use a custom row:

Specify the information to display: Provide a PL/SQL program unit with no


parameters that. Enter the name of the program unit in profile option MSC:
Horizontal Plan Extension Program. You can choose the levelsite, responsibility,
or user.

Set its title: Navigate to the Manufacturing Lookups form and select lookup type
MRP_HORIZONTAL_PLAN_TYPE_SC. Find the row for Code 500, Meaning User
Defined, move to the Description field, and enter the title.

Enable it: Navigate to the Preferences form, Material Plan tab. Select Demands and

18-56 Oracle Advanced Supply Chain Planning Implementation and User's Guide

select User Defined.


To modify the data in other rows:

Specify the modified information: Provide a PL/SQL program unit with no


parameters that. Enter the name of the program unit in profile option MSC:
Horizontal Plan Extension Program. You can choose the levelsite, responsibility,
or user. If you are also using a custom row, specify the information in the same
PL/SQL program unit as you did for the custom row.

Enable them: Navigate to the Preferences form, Material Plan tab. Select Demands
and select User Defined.

Exporting the Horizontal Plan


To export a horizontal plan to Microsoft Excel

You can copy or export an entire expanded horizontal plan to various other document
formats such as Microsoft Word, Microsoft Excel, and Microsoft Notepad. If your
operating system does not support clipboards, you cannot copy the plan.
1.

In the horizontal plan tabbed region, right-click in the Items or Organization area in
the right pane.

2.

Click Copy horizontal plan to copy the horizontal plan to the clipboard.

3.

Open an application such as Microsoft Word, Excel, or Notepad to paste the copied
content.

4.

Paste the horizontal plan using the Paste feature of the opened application.

Dynamically Define Graphs

Define graphs by selecting which pieces of information to graph.


To define information to be graphed
1.

Navigate to the Horizontal Plan window.

2.

Select the plan parameters you want to graph.


To graph two or more parameters together, hold the shift key as you select
additional parameters. For example, you can graph either planned orders, gross
requirements, or both. You can also choose to graph multiple items.

3.

[Right-click] to show and hide graph or save preference in the Tools > Preferences
menu.

4.

[Right-click] on the Items or Organization area to display more options. Left click
on Hide/Show Graph to hide the graph.

5.

To change the number of periods being displayed in the horizontal graph,


[right-click] anywhere in the graph and select Viewable Groups. Your choices are 5,
7, or 10. Five is the default.

Planner Workbench 18-57

Dynamically Choose Types of Graphs

After you have graphed parameters or items, you can change the chart type using the
[right-click] menu. For example, if you have displayed a bar chart and you wish to
display a line graph, select [right-click] > Line Chart.
To change the number of periods being displayed in the graph

Right-click on the graph and select Viewable Groups. The choices are 5, 7, and 10, with
5 as the default.
Save Settings for a Horizontal Plan

You can specify and save your preferences for various option settings while viewing a
horizontal plan. When you login again, your preference settings would be in effect for
the plan. You can save settings for Item, Resource, Transportation, and Supplier types
of horizontal plan. The following table lists the option settings that you can specify and
save:
Setting

Description

Hide or Show options for a row

You can specify the options that should be


hidden or shown for a row. These settings are
updated in the Preferences window.

Hide/Show graph

You can specify whether or not you want the


graph to be shown. These settings are updated
in the Preferences window.

Column width and row height of data cells

You can adjust the width and height of the


data cells as per your requirement in the
Planner Workbench. When you save your
settings, these settings are updated and
maintained by the system internally.

To save your preferences for a horizontal plan

After specifying your preferences for a horizontal plan, perform the following steps to
save your preferences.
1.

[Right-click] on the Items or Organization area to display more options.


The menu appears.

2.

Click Save Settings.


When you login again and return to the Planner Workbench, the settings that you
saved are retained.

Setting Preferences for Viewing Horizontal Plan

For information on defining display preferences, see 'Defining Display Preferences,


page 18-43.

18-58 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Change Preferences

You may have multiple preference sets for a horizontal plan. If you want to switch
between the preference sets, select [right-click] > Change Preferences. In the right-click
pop-up menu, click the title of the preference set that you want to view.
Set Number Formatting for Horizontal Plan

As the number of order quantity increases, you may want to specify your preference for
a number format to ease viewing numbers that run into millions. You can format and
view numbers based on your preference for a horizontal plan.
To set the format preference for horizontal plans
1.

To set the format preference for horizontal plans, navigate to the General
Preferences window in the Oracle Self-service Web Applications.

2.

Select your preference from the Number Format drop-down menu.

3.

Click Apply.

Product Family and Member Item Drill Down


Aggregate Production Plan

You can view aggregate production plans in the Planner Workbench. The supply and
release of planned orders related to member items are reflected in the aggregate
planned order at the product family level. The summation of the actual quantities for
member items provides the quantity and type of supply for the product family item.
You can use this for demand leveling and plan analysis.
You can specify whether or not you want to view details of member items that belong
to a plan in a horizontal plan. If you want to view the product family details in the
horizontal plan, select the Display Product Family Details check box in the Material
Plan tabbed pane of the Preferences window.
The planning engine displays two sections in the horizontal plan view. The first section
includes the following information about the product family items:

Forecast

Gross requirements

Planned orders

Total supply

Projected available balance

The order types associated with the product family appear against the product family
node in the first section.
The second section includes member total (all items belonging to the product family) for
the plan. The member total includes all order types. You can use the Show and Hide
right-click menu options to view specific order types. Calculations related to member
item totals are based on only those member items that are part of the same plan.

Planner Workbench 18-59

You can double-click a row related to firm supplies such as work in process and
on-hand, the planning engine displays details of the individual items. However, for
detailed information, you can use the Planning Detail report.
Comparing Multiple Items

You can view and compare items that belong to two different categories in the
horizontal plan. To select more than one items in different categories, highlight an item
in the Navigator, hold the Shift key down and select another item.
Global Forecasting

There is a possibility that you may not know the exact demand fulfilling facility at the
time of preparing and analyzing forecasts in case you have you have multiple shipping,
distribution, and manufacturing facilities. You can use global forecasting for consuming
forecast without any reference to a shipping organization. You can distribute a forecast
to multiple shipping locations.
You need to choose a demand planning scenario published without a context of an
organization. In addition you need to choose a Ship to consumption level. Following are
the consumption levels supported:

Configure a forecast and define the Ship To entity. Specify any one of the following
values for the Ship To:

Item

Zone

Customer

Customer Zone

Customer Site

Demand Class

Select the Global Forecasting check box in the Preferences window (Material tabbed
pane).

In the View by Items mode, select an item and navigate to the Horizontal Plan
window.

The global forecast section appears in the Horizontal Plan window. If this section does
not appear, use the Show option from the right-click menu to display it. The following
information appears in the global forecast section:

Item name

Original: This refers to the time phased global forecasts that Oracle Demand
Planning publishes.

18-60 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Cumulative Original: This indicates the cumulative value of the original time
phased global forecasts.

Consumed: This indicates the number of sales orders that are consuming the
forecasts. You can drill down from here to view the set of sales order in the
Supply/Demand window.

Cumulative Consumed: This indicates the total number of sales orders based on the
Consumed field.

Current: This refers to the original sales order. A negative value indicates over
consumption. You can drill down from this field to the individual distributed
forecasts. When you double-click in this field, the Supply/Demand window
appears. You can view details regarding the distribution of the consumed amount
across organizations.

Cumulative Current: This refers to the total number of original sales order based on
the values from the Current field.

Expired Forecast: This refers to the amount of unmet forecasts. You can specify the
number of days a forecast can remain unmet. If a forecast cannot be met until the
specified number of days, the planning engine displays the forecast as an unmet
forecast.

Drill-down from Forecast Row in Horizontal Plan

You can double-click the forecast row in the Horizontal Plan window to drill-down to
the Supply/Demand window. However, in the case of global forecasting, you can drill
down only from the consumed numbers field.
If you want to view consumption details, you can select [right-click] > Consumption
Details option.
Information in the Consumption Details window is detailed in the following table:
Field

Description

Sales Order

This indicates the sales order number.

Sales Order Sched Date

This indicates the scheduled ship date for the


sales order.

Consumed Qty

This refers to the quantity consumed.

Consumption Date

This refers to the quantity consumption date.

Planner Workbench 18-61

Field

Description

Promise Date

For more information, see Lead Time and the


Planning Time fence, page 6-75.

Request Date

For more information, see Lead Time and the


Planning Time Fence, page 6-75.

End Item

This refers to the end item that consumed the


forecast. An end item is applicable for option
class and optional items.

Original Item

This indicates the original item for which you


received the demand. This information is
applicable only if the original item is
substituted.

Drill-down from Global Forecasting Section in Horizontal Plan

The following drill-downs are supported from the global forecasting section in the
horizontal plan:

You can drill-down from the current quantity field to the Supply/Demand window
to view distributed forecasts.

You can drill-down from the consumed quantity field to the Supply/Demand
window to view the sales orders that consumed the forecasts.

Safety Stock Level

To see if your plan satisfies safety stock levels, verify that the projected available
balance is the safety stock level. If it is not so exactly, it may be because of:

The planning engine could not schedule all supplies on time because of resource,
material, and transportation constraints

The reasons in Other Safety Stock Planning Principles in Safety Stock, page 6-133.

Vertical Plan
The Vertical Plan view is enabled for an Item-Org context and it displays the activity by
item over time in a vertical format (non-bucketized).
View Vertical Plan
To display your plan vertically
1.

Select one or more items from the tree in the Navigator.

18-62 Oracle Advanced Supply Chain Planning Implementation and User's Guide

2.

Select [right-click] > Vertical Plan.

Right-click Menu Options in a Vertical Plan

Based on the context of the selected field, the planning engine displays right-click menu
options. If you right-click in an information field (non-fixed field) within a vertical plan,
you can:

Choose to view additional fields associated with the vertical plan.

Hide fields that you do not want.

Move selected fields either to the right or the left.

Increase or decrease the field size.

Change the prompt or the heading of the field.

Drill down to the Supply/Demand and Item windows.

When you right-click the graph shown for a vertical plan, the planning engine displays
three options: Days, Weeks, and Periods. You can choose the time frame for which you
want to view the graph.

Supply Demand Window


The Supply/Demand window displays information about supplies and demands and
shows pegging information.
View the Supply/Demand Window
You can navigate to the Supply/Demand window from various node types such as
items, organizations, plans, departments, and planning groups in the Navigator. In
addition to the Navigator, you can also drill down to the Supply/Demand window from
other windows such as the Vertical Plan window.
If you request this window from the Exception Details window, it displays supply
information, demand information, or both types of information based on the exception
type. For example, if the exception message is Demand satisfied using end item
substitution, the Supply/Demand window displays demand information only.
To display the Supply/Demand window
1.

Select one or more nodes (using Ctrl-click) in the Navigator.

2.

Select [right-click] > Supply/Demand.


The Supply/Demand pop-up menu displays the following options:

Supply

Planner Workbench 18-63

3.

Demand

Supply/Demand

Onhand

To display the Supply/Demand window, click Supply/Demand.


Supply/Demand window has five tabbed regions:

Order

Release Properties

Sourcing

Line

Project

Each tabbed region displays fixed fields:

Org

Item

For Release

Firm

While each tabbed region shows different variable fields, you can access all of the
Supply/Demand window variable fields using the Orders tab folder function.
Supply/Demand Window Notes
Internal Requisitions and Sales Orders
If you cancel an internal requisition and do not cancel the corresponding internal sales
order, Planner Workbench:

Displays the internal requisition with a cancel reschedule recommendation since the
planning engine can only issue a cancel recommendation for a supply

Does not display the internal sales order. The planning engine does not plan to
satisfy the demand.

Safety Stock
To analyze how the planning engine has planned to meet safety stock levels, select the
supply and analyze the pegging details. The pegs between a transient safety stock level

18-64 Oracle Advanced Supply Chain Planning Implementation and User's Guide

and supplies peg with supply quantity zero. This is because the supply pegs to a
demand after the safety stock level expires; the peg to the demand has the quantity. The
pegs between a non-transient safety stock level and supplies peg with quantities that
meet the safety stock level. To understand safety stock pegging, see Safety Stock
Pegging in Pegging, page 18-81.
Order Tabbed Pane
The following table provides a description of the fields displayed in the Order tabbed
pane:
Fields

Description

Order Type

This refers to the supply or the demand type.


For example, purchase order, sales order,
planned order.

Sugg Due Date

The planning engine populates this for


demands and supplies. For more information,
seeLead Time and the Planning Time Fence,
page 6-75.

Qty/Rate

Supply, demand quantity, or rate.

Order Number

Identifies the supply or the demand record.


For purchase orders, displays purchase order
number, line number, release number,
shipment number.

Action

This refers to the action recommended by the


planning engine. The possible values are:
- None
- Release
- Cancel

New Date

After you firm a supply, you can specify a


new date to change an existing planned order,
a forecast, an MDS demand, a manual MDS
demand, or a sales order.

New Qty

After you firm a supply, you can specify the


quantity to change an existing planned order,
a forecast, an MDS demand, a manual MDS
demand, or a sales order.

Planner Workbench 18-65

Fields

Description

Order Priority

Indicates the priority of a demand. The


planning engine generates this number based
on the priority rule used in the plan.

ABC Class

Inventory ABC classification of the item.

Alternate BOM

BOM Alternate bill of material name

Alternate Routing

BOM Alternate routing name

Arrival Set Name

On the sales order, the arrival set name


designates lines that should arrive together at
the customer site. Oracle Advanced Supply
Chain Planning does not consider arrival sets
but displays the field for information.

Bucket Type

This refers to the bucket type that a demand


falls under, such as Forecasts. The valid values
includes day, week, and period.

Build Sequence

This number indicates the order in which the


work orders are sequenced.

Category

Category of an item

Company Name

Name of the company

Company Site

Name of the company site

Component Yield

Bills of material component yield for a


component

Compression Days

The planning engine calculates the number of


days that the order needs to be scheduled in
the past (earlier than the planning horizon
start date). For more information on Orders
with Compression Days, see Exception
Messages, page 17-1.

Consumed Forecast

For a forecast demand, this field indicates the


quantity of the forecast that is consumed by
sales orders.

18-66 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Fields

Description

Consumption Backward Days

This indicates the number of days (backward)


when a forecast can be consumed by sales
orders.

Consumption Forward Days

This indicates the number of days (forward)


when a forecast can be consumed by sales
orders.

Cube

Total cube of the supply row

Cumulative Probability

Not used in Oracle Advanced Supply Chain


Planning.

Customer

Customer name as it appears on the sales


order or forecast.

Customer Site

Customer ship to location

Days From Today

The planning engine calculates the difference


between the suggested due date and the plan
launch date to populate this field.

Days Late

For more information, seeLead Time and the


Planning Time Fence, page 6-75.

Demand Class

An attribute of a demand that is used to


categorize demand.

Demand Lateness Cost

Penalty cost for a demand

Description

Item description

Destination Org

The destination organization for an internal


sales order.

Earliest Allowable Completion Time

The planning engine calculates this to indicate


the end of the scheduling window for the
supply that allows sufficient time for the
upstream activities to be scheduled.

Planner Workbench 18-67

Fields

Description

Earliest Possible Completion Time

The planning engine calculates this based on


the constrained schedule for upstream
supplies. It is the earliest time in which the
supply can be completed.

Earliest Possible Start Time

The planning engine calculates the difference


between the earliest possible completion time
and supply duration to populate this field.

End Date

The end date of a bucketed forecast. This is


used only in the Collections workbench. The
planning engine does not populate the end
date for Oracle Advanced Supply Chain
Planning plans.

Expiration Date

This indicates the expiration date for an


existing lot.

Expired Demand

The planning engine marks the demand


quantity as expired if the demand is not met
within specific number of days.

First Unit Completion Date

Indicates the first unit completion date of the


repetitive job.

First Unit Start Date

Indicates the first unit start date of the


repetitive job.

Fixed Leadtime

For buy items, the processing lead time

Imp Qty/Rate

Corresponds to the new quantity that you


specify for an order when you release the
order.

Implement Alternate BOM

Alternate BOM is an alternate list of


component items that you can use to produce
an assembly.

Implement Alternate Routing

An alternate manufacturing process that you


can use to produce an assembly.

18-68 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Fields

Description

Implement As

If you select an organization in the Order


tabbed pane, you can release the order as a
discrete job. If you select a supplier, you can
release the order as a purchase order.

Implement Date

Corresponds to the new date that you specify


for an order when you release the order.

Implement Demand Class

Demand Class of released order

Implement FUCD

Implement first unit completion date for a


repetitive job (editable)

Implement Firm

Implement firm flag status (editable)

Implement Job

Implement job number (not editable)

Implement Line

Implement line for a repetitive job (not


editable)

Implement Project

Implement project name (editable)

Implement Source Org

Implement source organization (editable)

Implement Status

Implement work in process status (editable)

Implement Supplier

Implement supplier (editable)

Implement Supplier Site

Implement supplier site (editable)

Implement Task

Implement task identifier (editable)

Implement Unit Number

Implement starting unit number for unit


effectivity (not editable)

Implement WIP Class

Implement work in process class (not editable)

Implemented Quantity

Previously implemented order quantities (not


editable)

Internal Sales Order

Internal sales order number

Planner Workbench 18-69

Fields

Description

Intransit Lead Time

This indicates the transit lead-time associated


with a transfer order.

Item

Item name

Item From Source Plan

A flag that indicates whether the item is


planned in some other plan. For example,
when you feed an MPS supply plan to another
plan such as MRP, the planning engine sets
the flag for the item in the MRP plan.

Last Unit Completion Date

Indicates the last unit completion date of the


repetitive job.

Last Unit Start Date

Indicates the last unit start date of the


repetitive job.

Latest Acceptable Date

Indicates the latest acceptable date for a sales


order.

Line

Line refers to the flow line.

Location

Location refers to the supplier site or


organization location.

Lot

Lot refers to the lot number.

MRP Planning Method

Planning method defined for the item

Material Available Date

For more information, seeLead Time and the


Planning Time Fence, page 6-75.

Min Possible Days Late

This planning engine calculates the minimum


number of days that the end demand is late
because of a particular supply. Other supplies
may also cause additional delay.

Min Possible Start Time

This field is obsolete.

Model/Option Class

This refers to the model or the option class to


which the item belongs.

18-70 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Fields

Description

Need By Date

For more information, seeLead Time and the


Planning Time Fence, page 6-75.

Old Dock Date

For more information, seeLead Time and the


Planning Time Fence, page 6-75.

Old Due Date

For more information, seeLead Time and the


Planning Time Fence, page 6-75.

Order Date Type

For more information, seeLead Time and the


Planning Time Fence, page 6-75.

Order Margin

Profit margin of an order

Original Item

If the planning engine recommends end item


substitution for a demand, the item field refers
to the substituted item. This field stores the
original demanded item.

Original Item Qty

This indicates the demand quantity of the


original item.

Original Need By Date

Original need by date of the purchase order or


the requisition. For more information, see
Lead Time and the Planning Time Fence, page
6-75.

Original Order Quantity

For forecasts, this is the original order


quantity of the forecast before consumption or
before the forecast expiration. For all other
order types, this is the same as the demand
quantity.

Original Quantity

Original forecast quantity for a global forecast.

Origination

This field indicates the source where the


planned supply is created. The origin is either
the planning engine or ATP.

Override Transit Times

Not used in Oracle Advanced Supply Chain


Planning. This is reserved for future use.

Planner Workbench 18-71

Fields

Description

PO Line No

Purchase order line number

Planned Arrival Date

For more information, see Lead Time and the


Planning Time Fence, page 6-75.

Planner

Planner code

Planning Group

The name of the planning group for which the


material is being planned.

Planning Level

The identifier assigned to a project in the


planning group.

Probability

This is not used in Oracle Advanced Supply


Chain Planning.

Process Days

This field indicates the number of days a


planned order is scheduled for a repetitive
schedule.

Product Family

The product family to which the item belongs.

Project Number

Project number. For more information, see


Planning in Mixed Mode Environments, page
19-1.

Promise Arrival Date

The date when you promise that the customer


can receive the products.

Promised Ship Date

The date when you promise to ship the


products to the customer.
For more information, see Lead Time and the
Planning Time Fence, page 6-75.

Qty by Due Date

This indicates the supply quantity that is


available by the demand due date.

Quantity in Process

This field indicates the quantity of a supply


that is released.

18-72 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Fields

Description

Recommended

Oracle Shop Flow Manufacturing job


information on collection workbench.

Release Errors

This field displays the release validation


errors.

Repetitive

Repetitive schedule

Requested Arrival Date

The date when the customer wants to receive


the products.
For more information, see Lead Time and the
Planning Time Fence, page 6-75.

Requested Ship Date

The date when the customer wants the


products to be shipped.
For more information, see Lead Time and the
Planning Time Fence, page 6-75.

Reschedule Days

This indicates the number of days in or out


that a supply order is rescheduled. A negative
value indicates that the order is rescheduled
to an earlier date.

Rescheduled

This flag indicates that the order is


rescheduled.

Schedule Designator

This is the supply schedule name for those


supplies that you feed to a plan by using a
supply schedule.

Schedule Group

This refers to work in process schedule group.

Schedule Arrival Date

The date on which the customer can receive


the product.
For more information, see Lead Time and the
Planning Time Fence, page 6-75.

Planner Workbench 18-73

Fields

Description

Schedule Ship Date

The date when the product needs to be


shipped to the customer.
For more information, see Lead Time and the
Planning Time Fence, page 6-75.

Service Level

Not used in Oracle Advanced Supply Chain


Planning.

Shared Supply

A flag to indicate that this supply is shared


among multiple demands.

Ship Method

Ship method used for transfers and buy


orders.

Ship Set Name

On the sales order, the ship set name


designates lines that should ship together.
Oracle Advanced Supply Chain Planning does
not consider ship sets. However, the field is
provided for information.

Ship To

Customer ship to location

Shipment

Not used in Oracle Advanced Supply Chain


Planning.

Source Order Priority

This indicates the priority number on the


actual demand record. This is different from
the priority number calculated by the
planning engine.

Source Org

Name of the source organization

Source Supplier

Name of the source supplier

Source Supplier Site

Name of the source supplier site

Start Quantity

This indicates the start quantity of a supply


that can be different from the finished
quantity owing to yield.

18-74 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Fields

Description

Subinventory

Subinventory identifier on the supply


document, demand document, or location of
an on-hand.

Substitute Component Rank

BOM substitute component rank

Sugg Dock Date

For more information, see Lead Time and the


Planning Time Fence, page 6-75.

Suggested Due Date

The timestamp for the suggested due date in


case of:

Past demand lines is 23:59:00 on a day


before the plan date

On hand supply due date is 00:00:00 on


the plan date

Suggested Due Date Before Bucketing

The due date for Planned Order Demand and


Model, Option Class or, Product Family
Demand order types.

Sugg Order Date

For more information, see Lead Time and the


Planning Time Fence, page 6-75.

Sugg Ship Date

For more information, see Lead Time and the


Planning Time Fence, page 6-75.

Sugg Start Date

For more information, see Lead Time and the


Planning Time Fence, page 6-75.

Source Supplier

The supplier company name.

Source Supplier Site

The supplier company site name.

Task Number

The identifier assigned to the task in a project.

UOM

This is an item attribute (unit of measurement)

Planner Workbench 18-75

Fields

Description

Unconstrained Earliest Possible Completion


Time

The planning engine calculates this based on


the unconstrained schedule for those
upstream supplies that allow minimum
durations.

Unconstrained Earliest Possible Start Time

The planning engine calculates the difference


between the unconstrained earliest possible
completion time and supply duration.

Unconstrained Latest Possible Completion


Time

The planning engine calculates this based on


the unconstrained schedule for those
downstream supplies that allow minimum
durations.

Unconstrained Latest Possible Start Time

The planning engine calculates the difference


between the unconstrained latest possible
completion time and the supply duration.

Unit Number

This refers to the starting unit effectivity


number.

Update Need By Date

For more information, see Lead Time and the


Planning Time Fence, page 6-75.

Using Assembly

For planned order associated with demands,


this field refers to the assembly with this item
as a component.

VMI

Yes indicates that the supply is for a


VMI-enabled item.

WIP Status

Status of the work in process. Some of the


values are:
- Onhold
- Released
- Unreleased

Weight

Weight of the order

WIP Start Qty

Start quantity used for planning

18-76 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Release Properties Tabbed Pane


The following table provides a description of the fields displayed in the Release
Properties tabbed pane:
Fields

Description

Implement Date

Implement date (editable)

Imp Qty/Rate

Implement quantity or rate (editable). The


planning engine initially derives this value by
dividing quantity by rate.

Implement As

Implement as a work order or a purchase


requisition (editable).

Implement Alternate BOM

Implement alternate bills of material name


(editable)

Implement Alternate Routing

Implement alternate routing name (editable)

Implement Arrival Date

Implement arrival date (not editable)

Implement Demand Class

Implement demand class (not editable)

Implement Dock Date

Implement dock date (not editable)

Implement FUCD

Implement first unit completion date for a


repetitive job (editable)

Implement Firm

Implement firm flag status (editable)

Implement Job

Implement job number (not editable)

Implement Line

Implement line for a repetitive job (not


editable)

Implement Project

Implement project name (editable)

Implement Ship Date

Implement ship date (non editable)

Implement Source Org

Implement source organization (editable)

Implement Status

Implement work in process status (editable)

Planner Workbench 18-77

Fields

Description

Implement Supplier

Implement supplier (editable)

Implement Supplier Site

Implement supplier site (editable)

Implement Task

Implement task identifier (editable)

Implement Unit Number

Implement starting unit number for unit


effectivity (not editable)

Implement WIP Class

Implement work in process class (not editable)

Implemented Quantity

Previously implemented order quantities (not


editable)

Location

Implement location for the source


organization or the supplier site (not editable)

Order Type

Type of order such as planned order, sales


order, manual master demand schedule (not
editable).

Quantity in Process

Implement Quantity or Rate (editable for


planned orders only)

Quantity/Rate

Original order quantity (not editable)

Release Errors

Alerts you to any problem that might have


occurred during the process of release.

Suggested Due Date

For more information, see Lead Time and the


Planning Time Fence, page 6-75.

Sourcing Tabbed Pane


The following table provides a description of the fields displayed in the Source tabbed
pane:
Fields

Description

Source Org

Name of the source organization

18-78 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Fields

Description

Source Supplier

Name of the supplier

Source Supplier Site

Name of the supplier's site

Company Name

Name of the company

Company Site

Name of the company site

Order Type

Type of order

Quantity/Rate

Quantity supplied by the source org

Suggested Due Date

For more information, see Lead Time and the


Planning Time Fence, page 6-75.

Line Tabbed Pane


The following table provides a description of the fields displayed in the Line tabbed
pane:
Fields

Description

Line

A group of resources

Schedule Group

This refers to work in process schedule group.

Build Sequence

The sequence number indicating the order in


which work orders are sequenced

First Unit Start Date

The date on which the first unit belonging to a


line is scheduled.

Last Unit Completion Date

The date on which the last unit belonging to a


line is completed

Last Unit Start Date

The date on which the last unit belonging to a


line is started

Order Type

Type of order. For example, planned order,


sales order.

Planner Workbench 18-79

Fields

Description

Process Days

This field indicates the number of days a


planned order is scheduled for a repetitive
schedule.

Quantity/Rate

This indicates the rate per day for a repetitive


schedule.

Repetitive

Repetitive schedule

Suggested Due Date

For more information, see Lead Time and the


Planning Time Fence, page 6-75.

Using Assembly

Name of the assembly. An assembly is an item


that has a bill of material.

Project Tabbed Pane


The following table provides a description of the fields displayed in the Project tabbed
pane:
Fields

Description

Planning Group

The name of the planning group for which the


material is being planned.

Project Number

The identifier assigned to a project in the


planning group.

Task Number

The identifier assigned to the task in a project


belonging to a planning group.

Order Type

Type of order. For example, planned order,


sales order.

Quantity/Rate

The quantity of the order.

Suggested Due Date

For more information, see Lead Time and the


Planning Time Fence, page 6-75.

Unit Number

Unit number

18-80 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Right-click Menu Options in the Supply/Demand Window


In addition to the folder options, the right-click pop-up menu displays the following
options to navigate to other windows:

Exception Details

Onhand

Items

Resource Requirements

Order Exceptions

Release

Gantt Chart

Horizontal Plan

Co Product Supplies

Calendar (based on the context, the following options may be available)

Calendar > Organization Manufacturing Calendar

Calendar > Supplier Capacity Calendar

Calendar > Organization Shipping Calendar

Calendar > Supplier Shipping Calendar

Calendar > Organization Receiving Calendar

Calendar > Customer Receiving Calendar

Calendar > Carrier Transit Calendar

More

More > Vertical Plan

Pegging
Pegging is a process that the planning engine uses to link:

Supplies to demands: All the way up to the top-level independent demand.

Planner Workbench 18-81

Demands to supplies: All the way down to the bottom-level purchased component
supply.

Use pegging to:

Trace a purchased component or subassembly shortage to the sales orders and


forecasts that are affected.

Prioritize critical material and capacity resources.

Analyze the impact of changing a supply or demand

Pegging plays a major role in determining the sequence in which demands are satisfied.
For some pegging modes, the planning engine:

Groups supplies and demands into time windows

Sorts supplies by type

Pegs by demand priority or randomly within time windows

This section discusses:

Standard pegging: Standard pegging groups demands into windows and supplies
by type, then pegs by priority within window. It provides a limited amount of
prioritization at the day level (the window size is always one day).

Priority pegging: Priority pegging pegs high priority demands first to on-hand and
firm supplies then continues with other existing and non-firm supplies. It controls
the trade-off between holding inventory or satisfying lower priority demands.

FIFO pegging: FIFO pegging pegs demands to supplies on a day-by-day basis. It is


the pegging process with the least load on the system.

Priority/FIFO pegging: The planning engine uses a combination of priority pegging


and FIFO pegging methods where it does not prioritize beyond the firm supplies.
The load on the system is less than the load from priority pegging.

Enabling pegging checklist

Viewing pegging information

The actual date that a demand is satisfied is a function of the detailed scheduling
process. There is no guarantee that high priority orders are satisfied on time.
In performing the pegging process, the planning engine selects demands and locates
supplies to peg those demands to. Therefore, we say that the pegging process pegs
demands to supplies.
When some people think of pegging, they think of supplies pegged to demands. For

18-82 Oracle Advanced Supply Chain Planning Implementation and User's Guide

example, if you are using hard pegging with Oracle Project Manufacturing, it reserves
the supply for the demand.
When discussing the results of the pegging process, you can correctly say either that
demands peg to supplies or that supplies peg to demands. The diagrams in this section
use arrows which indicate the supplies that peg to particular demands.
To use pegging you must enable it for the items and for the plan. The planning engine
pegs in several ways (pegging modes). For certain modes, you specify information to
instruct the planning engine.
The planning engine pegs each item after the netting process. It begins with all of the
items in the highest bill of material level and proceeds level by level to the lowest bill of
material level.
The planning engine attempts to minimize substitution at the expense of crossing
organizations and uses substituted on-hand or scheduled receipts before creating
planned orders. For example:

Item A is a saleable item

Item B is a substitute for item A

In organization M1, there is:

Demand for item A, due on day 10, quantity 100, priority 1

Demand for item A, due on day 20, quantity 70, priority 2

On-hand supply for item A, quantity 40

On-hand supply for item B, quantity 70

In organization M2, there is:

On-hand supply for item A, quantity 60

On-hand supply for item B, quantity 40

The planning engine pegs the demand in organization M1, for item A, due on day
10, quantity 100, priority 1 to:

Organization M1, on-hand supply for item A, quantity 40

Organization M2, on-hand supply for item A, quantity 60

Demand satisfied date is day 10

It crosses organizations to avoid substituting

Planner Workbench 18-83

The planning engine pegs the demand in organization M1 for item A, due on day
20, quantity 70, priority 2 to:

Organization M1, on-hand supply for item B, quantity 70

Demand satisfied date is today

There is no supply for the requested item in any organization; it substitutes to


use on-hand before creating planned orders

The planning engine passes independent demand priorities to discrete job and planned
order dependent demands to which they peg. Planned order dependent demands have
lower priority than discrete job dependent demands at the same bill of material level.
The planning engine performs pegging for product family items regardless of the
setting of their item attribute Pegging
Pegging Modes
This table shows the pegging modes and the settings that you use to enable them.
Pegging Mode

Plan Option - Priority


Pegging

Profile Option - MSC: Use


FIFO Pegging

Standard

Cleared

No

Priority

Selected

No

FIFO

Cleared

Yes

Priority/FIFO

Selected

Yes

When the pegging process is processing an end-item product substitution, it does not
attend to the following profile options, regardless of the pegging mode. The process
performs the pegging for these demands immediately following the item substitution:

MSC: Demand Window Size

MSC: Peg by Product Supplies

MSC: Supply Window Size

MSO: Firm Supply Allocation Window (Forwards Days)

MSO: Firm Supply Allocation Window (Backwards Days)

MSO: Use Firm Supplies Before Creating Planned Orders

18-84 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Standard Pegging
The standard pegging process makes two passes through the demands and supplies.
First Pass
The planning engine groups demands into daily windows. It does not use profile option
MSO: Demand Window Size. The first window starts at the first demand date and the
last window ends at the end of the planning horizon.
For example, the demand window size is 1 day, the first demand is due on day 5. The
first demand window is from day 5 to day 5, the second demand window is from day 6
to day 6, and the third demand window is from day 7 to day 7.
Demands in each window are sorted by demand priority in ascending order.
The planning engine groups supplies into daily windows. It does not use profile option
MSO: Supply Window Size. The first window starts at the first supply availability date
and the last window ends at the end of the planning horizon.
For example, the supply window size is 1 day, the first supply is available on day 7. The
first supply window is from day 7 to day 7, the second supply window is from day 8 to
day 8, and the third supply window is from day 9 to day 9.
Supplies in each window are sorted by type using the following order:
1.

2.

3.

Firm supplies
1.

On-hand

2.

Receipt shipment, intransit shipment, payback supply (Oracle Project


Scheduling)

3.

Work order (firm), job by-product supply (firm), purchase order (firm),
non-standard jobs, non-standard job by-product supply (always considered
firm)

4.

Purchase requisition (firm)

2. Existing supplies
1.

Work order (non-firm), job by-product Supply (non-firm), repetitive schedule,


repetitive schedule by-product supply, flow schedule, flow schedule
by-product supply, purchase order (non-firm)

2.

Purchase requisition (non-firm)

Planned supplies
1.

Planned order (firm), planned order by-product supply (firm). You can raise the
pegging priority of firm planned orders by releasing them.

Planner Workbench 18-85

2.

Planned order (non-firm), planned order by-product supply (non-firm)

The supplies in each type are sorted as follows:

On-hand: Lot expiration date and then quantity in ascending order to use expiring
lots first. A demand pegging to an expiring lot must have its demand date earlier
than the lot expiration date; therefore, some expiring lots may not peg.

Firm: By date in ascending order within each type.

Non-firm: By quantity in ascending order within each type.

Second Pass
The planning engine begins from the first demand window and pegs demands by
demand priority to supplies of the first supply window. If necessary, it continues the
pegging process with the next supply window.
As all demands in the each demand window are pegged, it moves to the next demand
window and pegs as it did in the first demand window
Unpegged supplies are posted to excess.
In this example, demands D1 and D2 are sorted by priority in ascending order and
supplies S5 and S6 are sorted by type. Pegged entities are connected by arrows.

18-86 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Pegged Entities

Standard Pegging Example


This example shows standard pegging for two items. It begins with various settings and
then shows the pegging for each item.
Profile option MSC: Use FIFO Pegging is No.
Plan option Peg Supplies by Demand Priority: Cleared.
In standard pegging, the planning engine uses 1 as the value for MSO: Demand
Window Size and MSO: Supply Window Size and ignores the entered values.
Item A101 Pegging
This diagram shows the demands, supplies, and pegging information for item A101.
Demand priorities are in parentheses, pegged entities are connected by arrows, and
split supply quantities are in brackets.
The first demand window starts on day 3 at the first demand date.
Supplies in the first supply window [day 1] are pegged in the following order:

On-hand of quantity 25 on day 1 and demand quantity of 100 on day 3

Firm planned order of quantity 10 on day 1 and demand of quantity 100 on day 3

Non-firm planned order of quantity 50 on day 1 and demand of quantity 100 on


day 3

Supplies in the second supply window [day 2] are pegged in the following order:

Planner Workbench 18-87

Firm planned order of quantity 5 on day 2 and demand of quantity 100 on day 3

Non-firm planned order of quantity 35 on day 2 (for partial quantity 10) and
demand of quantity 100 on day 3

Non-firm planned order of quantity 35 on day 2 (for partial quantity 25) and
demand of quantity 100 on day 4

Supply in the third supply window [day 3] is pegged as non-firm planned order of
quantity 75 on day 3 and demand of quantity 100 on day 4
Pegged Entities

Item A102 Pegging


This table shows the demands, supplies, and pegging information for item A102.
Demand priorities are in parentheses and pegged entities are connected by arrows.
Supplies in the first supply window [day 1] are pegged in the following order:

On-hand of quantity 10 on day 1 and demand of quantity 200 on day 1

Non-firm planned order of quantity 40 on day 1 and demand of quantity 200 on


day 1

Supplies in the second supply window [day 2] are pegged in the following order:

18-88 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Firm work order of quantity 20 on day 2 and demand of quantity 200 on day 1

Non-firm planned order of quantity 100 on day 2 and demand of quantity 200 on
day 1

Supply in the third supply window [day 3] is pegged as firm purchase requisition of
quantity 30 on day 3 and demand of quantity 200 on day 1
Supply in the forth supply window [day 4] is pegged as non-firm work order of
quantity 40 on day 4 and demand of quantity 100 on day 6
Supply in the sixth supply window [day 6] is pegged as non-firm planned order of
quantity 60 on day 6 and demand of quantity 100 on day 6

Planner Workbench 18-89

Pegged Entities

Priority Pegging
The priority pegging process makes three passes through the demands and supplies.
First Pass

The planning engine starts with the demand of highest priority as specified by the
plan's demand priority rule. It scans backwards the number of days in the site or
item-specific firm supply allocation window (profile option MSO: Firm Supply
Allocation Window (Backward days) and finds the first firm supply quantity to peg the
demand to.
The planning engine scans backward and finds supplies. It organizes and pegs them as
follows:

18-90 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Sorts on-hand by the lot expiration date and then quantity in ascending order. Pegs
demand to on-hand before other firm supplies of day 1 when the firm supply
allocation window includes day 1.

Firm supplies are not sorted on any given date.

If you want firm planned orders included in the firm supply allocation window, set
profile option MSC: Include Firm Planned Orders In Firm Allocation Window to
Yes.

If it cannot find enough firm supply quantity to satisfy the entire demand quantity, it
scans forwards the number of days in the site or item-specific firm supply allocation
window (profile option MSO: Firm Supply Allocation Window (Forward days)) to find
supplies to peg the demand to.
The pass ends when the demand is completely pegged to firm supplies or all firm
supplies in the firm supply allocation windows are exhausted.
This diagram shows an example of the first pass:

Demand D1 on day 4 is the highest priority demand

MSO: Firm Supply Allocation Window (Backward days) is 3

MSO: Firm Supply Allocation Window (Forward days) is 2

Supplies S2 and S3 on day 3 are not sorted

OH (on-hand) is sorted before supply S4 on day 1

The order of supplies for pegging to demand D1 is:

Backward: S1, S2 and S3 randomly; OH; and S4

Forward: S5; D1 cannot peg to S6

Planner Workbench 18-91

Priority Pegging First Pass Example

Second Pass

For the remaining demands and supplies, the planning engine groups all demands into
windows by using profile option MSO: Demand Window Size. The first window starts
at the first demand date and ends after the number of days in the window size. The
second window starts at the end of the first window and ends after the number of days
in the window size. The last window ends at the end of the planning horizon.
For example, the demand window size is 50 days and the first demand date is due on
day 1. The first demand window is from day 1 to day 49 and the second demand
window is from day 50 to day 99.
Demands in each window are sorted by demand priority in ascending order.
The planning engine groups all supplies into windows by using profile option MSO:
Supply Window Size. The first window starts at the first available supply date and ends
after the number of days in the window size. The second window starts at the end of
the first window and ends after the number of days in the window size. The last
window ends at the end of the planning horizon.
For example, the supply window size is 50 days and the first supply is available on day
1. The first supply window is from day 1 to day 49 and the second supply window is
from day 50 to day 99.
It sorts supplies in each window by type in the same manner as the standard pegging
first pass.
Third Pass

The planning engine uses the standard pegging second pass.


Third Pass Example

This diagram shows an example of the third pass:

MSO: Demand Window Size = 3

18-92 Oracle Advanced Supply Chain Planning Implementation and User's Guide

MSO: Supply Window Size = 2

Demands are sorted by priority in each demand window and supplies are sorted by
type and date or quantity in each supply window

Note that:

Demand D1 is pegged to multiple supplies S1 and S2

Demands D3 and D4 both peg to supply S3

Pegged entities are connected by arrows


Priority Pegging Third Pass Example

Firm Supply Allocation Window


Setting

You can set the firm supply allocation window in these ways:

Site level: Use profile options MSO: Firm Supply Allocation Window (Backward
days) and MSO: Firm Supply Allocation Window (Forward days) for all items.

Item level: Use Cumulative Manufacturing Lead Time (make items) or Processing
Lead Time (buy items) and the profile option MSO: Multiplier to Derive Supply
Allocation Window to calculate an item specific value for backward calculations
only.

Planner Workbench 18-93

If you specify a positive number for the value of profile option MSO: Multiplier to
Derive Supply Allocation Window, then the planning engine ignores the profile option
MSO: Firm Supply Allocation Window (Backward days). If you specify a zero, negative,
or null number for the value of profile option MSO: Multiplier to Derive Supply
Allocation Window, then the planning engine uses the profile option MSO: Firm Supply
Allocation Window (Backward days).
Calculating

Oracle Advanced Supply Chain Planning derives a firm supply allocation window for
each item based on its item attributes as follows:

Make: Cumulative manufacturing lead-time. Either automatically calculate it or


enter it. To automatically calculate it use either the Oracle Bills of Material Compute
Lead Time calculation or the Lead Time Rollup concurrent processes.

Buy: Processing lead-time

These are the formulas for the item-specific firm supply allocation window:

Make item: Cumulative manufacturing lead-time * MSO: Multiplier to derive


supply allocation window

Buy item: Processing lead-time * MSO: Multiplier to derive supply allocation


window

The value is rounded up to the integer. If the cumulative manufacturing lead-time or


the processing lead-time is null or 0 and the multiplier is positive, the planning engine
uses the item-specific firm supply allocation window which is 0.
For example:

MSC: Multiplier to Derive Supply Allocation Window: 1.2

Cumulative manufacturing lead-times for item A101: 12 days

Cumulative manufacturing lead-times for item A102: 20 days

Firm supply allocation window for item A101: 15 days (12 * 1.2 = 14.4)

Firm supply allocation window for item A102: 24 days (20 * 1.2)

Sizing Demand and Supply Windows


Very small or very large window sizes bring advantages and disadvantages to the
results of the pegging process.
Some benefits of small demand window size are:

Lower inventory and inventory carrying cost: Earlier demands are pegged to
on-hand instead of higher priority later demands pegging to on-hand.

18-94 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Decrease in total demand lateness: It is more likely that early demands are satisfied
before later demands.

A disadvantage of small demand window size is more late higher priority demands.
Lower priority demands are satisfied before higher priority demands and low priority
demands for safety stock peg to on-hand.
A benefit of large demand window size is higher priority demands having a higher
probability of being satisfied earlier.
Some disadvantages of large demand window size are:

Increased overall demand lateness.

Increased inventory carrying cost as more inventory is held.

When you are sizing the supply window, note that selecting a large window size can
result in the planning engine's pegging early demands to firm supplies or non-firm
supplies at the end of the window (firm supplies sort by type and date, non-firm
supplies sort by type and quantity). This results in increased lateness for the early
demands.
Priority Pegging Examples
This example shows priority pegging for two items. It begins with various settings and
then shows the pegging for each item.
Profile option settings:

MSO: Firm Supply Allocation Window (Backward days): 5

MSO: Firm Supply Allocation Window (Forward days): 1

MSO: Multiplier To Derive Supply Allocation Window: 2

MSO: Demand Window Size: 2

MSO: Supply Window Size: 2

MSC: Use FIFO Pegging: No

Plan option Peg Supplies by Demand Priority: Selected.


Item cumulative lead-times:

A101: 2

A102: 1

Item specific firm supply allocation window:


A101: 4 (2 * 2)

Planner Workbench 18-95

A102: 2 (2 * 1)
Item A101 Pegging:
First Pass

This diagram shows the demands, supplies, and pegging information for item A101 on
the first pass. Demand priorities are in parentheses and pegged entities are connected
by arrows. The order of the schedule entities is:

Demand

Pegging to on-hand and firm supplies within the firm supply allocation window.
The planning engine starts with the highest priority demand on day 4 going
backward and then forward.
Pegging to On-hand and firmed supplies

Second Pass

This diagram shows the demands, supplies, and pegging information for item A101 on
the second pass. Demand priorities are in parentheses, pegged entities are connected by
arrows, and split supply quantities are in brackets. The order of the schedule entities is:

Demand position after of on-hand and firm supplies within the firm supply
allocation window

Pegging to supply outside the firm supply allocation window, firm supplies first

Note that non-firm planned orders are sorted by quantity in ascending order and firm
planned orders are sorted by date in ascending order. Therefore, the planning engine:

Pegs the non-firm planned order in bucket 2 for quantity 35 and the higher priority
demand in bucket 4. Pegs the non-firm planned order for quantity 35 on day 2 and

18-96 Oracle Advanced Supply Chain Planning Implementation and User's Guide

the higher priority demand on day 4. Pegs the non-firm planned order for quantity
50 on day 1 and both the demand on day 4 (for quantity 25) and the demand on day
3 (for quantity 25).

Pegs the firm planned order for quantity 10 on day 1 and the higher priority
demand of day 4.
Pegging of firmed planned order

Item A102 Pegging


First Pass

This table shows the demands, supplies, and pegging information for item A102 on the
first pass. Demand priorities are in parentheses and pegged entities are connected by
arrows. The order of the schedule entities is:

Demand

Pegging to on-hand and firm supplies within the firm supply allocation window.
The planning engine starts with the highest priority demand on day 6 going
backward and then forward.

Note that the planning engine pegs to firm jobs and on-hand balances with respect to
the firm supply allocation windows. No demand in the first pass pegs to the firm job on
day 3 but the demand in bucket 1 for quantity 170 in the second pass does peg to it.

Planner Workbench 18-97

Pegging Entities

Second Pass

This table shows the demands, supplies, and pegging information for item A102 on the
second pass. Demand priorities are in parentheses and pegged entities are connected by
arrows. The order of the schedule entities is:

Demand position after of on-hand and firm supplies within the firm supply
allocation window

Pegging to supply outside the firm supply allocation window, firm supplies first

18-98 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Pegging to supply outside firm supply

FIFO Pegging
For all demands and supplies, the planning engine:

Pegs demands to supplies day by day. It does not sort each day's supplies and
demands.

When there are no more supplies or demands on one day, uses supplies or
demands from the next day

At the end of the planning horizon, posts unpegged supplies to excess.

FIFO Pegging Example


This example shows FIFO pegging. It begins with various settings and then shows the
pegging for each item. Daily supplies and demands are not sorted. Pegged entities are
connected by arrows and split supply quantities are in brackets.
Profile option MSC: Use FIFO Pegging: Yes
Plan option Peg Supplies by Demand Priority: Cleared
The pegging includes:

The supply of quantity 500 on day 1 and the demand on day 3 for quantity 300 and
the demand on day 7 for quantity 200.

The supply of quantity 100 on day 7 and the demand on day 7 for quantity 100.

Planner Workbench 18-99

The supply of quantity 400 on day 10 and the demand on day 10 for quantity 400.

The supply of quantity 200 on day 20 and the demand on day 10 for quantity 100
and the demand on day 20 for quantity 100.

The supply of quantity 300 on day 30 and the demand on day 30 for quantity 300.
Pegging

Priority/FIFO Pegging
The priority/FIFO pegging process makes two passes through the demands and
supplies.
First Pass

The planning engine uses the priority pegging first pass.


Second Pass

The planning engine uses the FIFO pegging pass.


Priority/FIFO Pegging Example
This example shows priority/FIFO pegging. It begins with various settings and then
shows the pegging for each item. Pegged entities are connected by arrows and split
supply and combined demand quantities are in brackets.
Profile options:

MSO: Firm Supply Allocation Window (Backward days): 5

MSO: Firm Supply Allocation Window (Forward days): 1

MSO: Multiplier To Derive Supply Allocation Window: 2

MSC: Use FIFO Pegging: Yes

Plan option Peg Supplies by Demand Priority: Selected.

18-100 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Item cumulative lead-time: 1


Item specific firm supply allocation window: 2 (2 * 1)
First Pass
The planning engine pegs firm jobs and on-hand with respect to the firm supply
allocation windows. It does not peg the firm work order for quantity 30 on day 3 to any
demand in the first pass but to the demand on day 1 for 100 in the second pass.

Second Pass
The planning engine pegs:

The demand for quantity 70 on day 1 to the planned order for quantity 70 on day 1.

The demand for quantity 100 on day 1 to the purchase requisition for quantity 20 on
day 2, then to the planned order for quantity 50 on day 2, and then to the work
order for quantity 30 on day 3.

Planner Workbench 18-101

Second Pass

Priority and FIFO/Priority Comparison


This diagram shows the second pass as priority pegging schedules it. The planning
engine pegs:

The demand for quantity 70 on day 1 to the purchase requisition for quantity 20 on
day 2 and then to the planned order for quantity 50 on day 2.

The demand for quantity 100 on day 1 to the planned order for quantity 70 on day 1
and then to the work order for quantity 30 on day 3.

18-102 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Third Pass

Enabling Pegging Checklist


1.

Enable pegged items: In the Items form, MPS/MRP Planning tabbed region,
Pegging field, select any value other than None. For more information, see Oracle
Inventory User's Guide.

2.

Enable plan pegging: In the Profile Options form, Main tabbed region, set Enable
Pegging. This action enables standard pegging.
Perform this checklist item if you want to use FIFO pegging or priority/FIFO
pegging.

3.

Enable plan FIFO pegging: In the Profile Options form, set MSC: Use FIFO Pegging
to Yes.

Planner Workbench 18-103

Perform the next three checklist items if you want to use priority pegging or
priority/FIFO pegging.
4.

Enable priority pegging: In the Plan Options form, Main tabbed region, select Peg
Supplies by Demand Priorities.

5.

Set firm supply allocation windows: In the Profile Options form, attend to the
following:

MSO: Firm Supply Allocation Window (Backward days): Number of days for
searching backward from the demand date. The default value for this profile
option is zero (do not search backwards). If you do not enter a value or enter a
negative value, the planning engine also does not search backwards.

6.

MSO: Firm Supply Allocation Window (Forward days): Number of days for
searching forward from the demand date. The default value for this profile
option is zero (do not search forwards). If you do not enter a value or enter
a negative value, the planning engine also does not search forwards.

Set multiplier To Derive Supply Allocation Window: In the Profile Options form,
set MSO: Multiplier To Derive Supply Allocation Window. You can use a decimal
quantity.
This profile option defaults to not entered, which instructs the planning engine to
ignore it and base the backward search of pegging is on profile option MSO: Firm
Supply Allocation Window (Backward days). If you enter a negative value or zero,
the planning engine also ignores this profile option.
Perform this checklist item if you want to use priority pegging.

7.

Set demand and supply window sizes. In the Profile Options form, attend to the
following:

MSO: Demand Window Size: Number of days for grouping demands into
windows; it defaults to 1. If you do not enter a value, enter 0, or enter a negative
value, the planning engine uses value 1.

8.

MSO: Supply Window Size: Number of days for grouping supplies into
windows; it defaults to 1. If you do not enter a value, enter 0, or enter a
negative value, the planning engine uses value 1.

Set the profile MSC: Minimize Workorder crossovers during reschedules to Yes to
avoid pushing any supply forward to complete a work order even if there is some
excess. This ensures that the supply is not pegged to a safety stock and therefore,
the safety stock date will be closer to the real demand date.
For more details on the profile option, see 'MSC Profile Options, page A-12

18-104 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Safety Stock Pegging


To set up safety stock planning and to understand the safety stock planning process, see
Safety Stock, page 6-133.
Overview of Safety Stock Pegging
The planning engine plans to meet safety stock levels through a process of sequential
phases:

Safety stock smoothing: Smooths out fluctuations in safety stock. This phase is
optional. The planning engine only performs safety stock pegging if profile option
MSC: Use FIFO Pegging is No.
Oracle recommends that you use priority pegging if your business uses safety stock.

Inventory netting: Creates planned orders and recommendations to meet safety


stock levels

Pegging: Associates supplies and demands

Scheduling: Detailed schedules safety stock supplies

This topic explains the Pegging phase. To understand the other planning phases, see
Safety Stock, page 6-133.
To view the results of safety stock pegging, use theSupply/Demand Window, page 1863.
Safety Stock Pegging Phases
The planning engine plans to peg safety stock through a process of sequential phases:

Peg to non-transient safety stock levels.

Peg to demands

Peg to transient safety stock levels

Non-transient safety stock levels are levels that you must hold throughout the planning
horizon. They are safety stock levels without ending effectivity dates.
Transient safety stock levels are levels that you must hold for only a certain time during
the planning horizon. They are safety stock levels with ending effectivity dates
The safety stock level for a day can be a combination of non-transient and transient
safety stock levels for that day.
The planning engine pegs non-transient and transient safety stocks differently. For:

Transient safety stock levels: It may dual-peg them to both satisfy a safety stock
level and also to satisfy a future demand after the safety stock level has expired and
safety stock level goes down

Planner Workbench 18-105

Non-transient safety stock levels: It only pegs them to safety stock level, never to
demand

In all examples, please assume:

Profile option MSO: Demand Window Size is 1

Profile option MSO: Supply Window Size is 1

Demand dates are unconstrained demand dates. Unconstrained demand dates are
demand dates calculated before scheduling. Scheduling of supplies occurs after
pegging.

Safety Stock Pegging Phase 1: Peg to Non-transient Safety Stock Levels


You can choose to exclude non-transient safety stock demands from the pegging logic;
set profile option MSC: Include Safety Stocks in Priority based Pegging to No. The
pegging process:

First pegs all non-transient safety stock levels to non-firm planned orders

Then pegs other demands to supplies

If you set profile option MSC: Include Safety Stocks in Priority based Pegging to Yes,
the pegging process does not give preferential treatment to the non-transient safety
stock levels and pegs them at the same time as the demands.
Safety Stock Pegging Phase 2: Peg to Demands
The planning engine performs priority pegging logic using demands and supplies
within each supply and demand window. It does not consider transient safety stocks. It
does consider non-transient safety stocks if it has not pegged them in the previous
optional phase.
Safety Stock Pegging Phase 3: Peg to Transient Safety Stock Levels
The planning engine performs priority pegging logic using transient safety stock levels
and supplies. It pegs the supplies at quantity 0 because these supplies will eventually
satisfy demands. It pegs the transient safety stock levels to the lowest priority supplies
in the supply window.
This table shows pegging to a transient safety stock level. It details:

D: Demand

SSL(T): Transient safety stock level

S1: Supply 1

The transient safety stock level pegs to Supply 1 from D1 to D9 at quantity 0. The
demand on D10 for quantity 10 pegs to Supply 1 on D10 at quantity 10.

18-106 Oracle Advanced Supply Chain Planning Implementation and User's Guide

10

11

12

13

14

15

10

SSL
(T)

10

10

10

10

10

10

10

10

10

10

S1

10

S1
peg
s to

SSL
(T)

SSL
(T)

SSL
(T)

SSL
(T)

SSL
(T)

SSL
(T)

SSL
(T)

SSL
(T)

SSL
(T)

S1
peg
qty

10

Other Safety Stock Pegging Principles


Other safety stock pegging principles are:

The planning engine can peg a safety stock level to more than one supply

The planning engine can split planned orders to peg to different transient safety
stock levels. To enable this, set profile option MSC: Split Planned Order to perform
safety stock pegging to Yes or Yes But Do Not Violate Order Modifiers.

The peg to a transient safety stock level expires either when the transient safety
stock level expires or when the supply is consumed by demands.

A supply that pegs to a transient safety stock level and also to multiple demands
may contribute less to its pegged safety stock level over time. As time progresses,
the demands consume a part of its quantity at different times; the remaining
quantity remains pegged to the transient safety stock level.

The planning engine can push out dependent demands of supplies that peg to
safety stock levels: Use this method when your constraints tend to cause the
scheduling phase of planning to push resource requirements out and result in
unneeded safety stock at lower bill of material levels. To enable this, set a value for
profile option MSO: Supply Reschedule Window Size for Safety Stock Pegging. The
value is the number of reschedule that the pegging process estimates when it makes
decisions against transient safety stocks.

This diagram shows an inventory netting scenario with pegging indicated. It chiefly
shows the pegging of safety stock levels. The planning engine does peg other demands

Planner Workbench 18-107

and supplies that do not appear pegged here or do not appear completely pegged here.
It details:

D: Demands

OH: On-hand balance

SR: Scheduled receipts

PO: Planned orders

SS(NT): Non transient safety stock levels

SS(T): Transient safety stock level

SSL: Safety stock level

PAB: Projected Available Balance

In this diagram, the non-transient safety stock levels (quantity 10 beginning on day 1
and an additional quantity 5 beginning on day 7) peg to supplies due on day 3.
For transient safety stock:

The quantity 10 on day 7 pegs to the planned order quantity 10 consumed on day 8.

The quantity 10 on days 8 and 9 and the quantity 3 on days 10 and 11 peg to the
planned order quantity 10 consumed on day 12

The quantity 3 on day 12 pegs to the planned order quantity 3 consumed on day 14.

18-108 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Forecast and Production Forecast Pegging


When you create a production plan during constrained master scheduling or, an
unconstrained plan with pegging enabled, Oracle Advanced Supply Chain Planning
allows you to see product family planned orders that are pegged to existing sources of
supply including, On-hand, Work In Process jobs and firm planned orders if any. You
can do this if:

The planning method for product family item and the member items are the same

You are performing constrained master scheduling in which the member items or
some of their components are critical items. This ensures that both the product
family and the member items reside in the same plan.

The planning engine does not generate pegging:

Across different plans


For example, if product family PF-1 is in production plan and you use that to drive
manufacturing plan for member items M-A and M-B, the planning engine does not
derive pegging in this scenario.

For sales orders


Note: Only demand that is pushed down from the aggregate

demand statement is pegged.

Product family push down demand = Total supply (Planned orders) - Sales order

Planner Workbench 18-109

demand (Rolled up sales orders at the product family level)


You can view the Pegging region of the Supply/Demand window to analyze the impact
of changing a supply or demand order at any level of your bill of material.
To generate pegging information
1.

Navigate to Plan Options > Main tab.

2.

Select the Enable Pegging check box for an unconstrained plan.

Alternatively, you can choose to generate a constrained/optimized plan. In this case, the
planning engine always generates pegging.
Viewing Pegging Information
Using the pegging tree, you can trace demand and supply up or down from any bill of
material level.
To display the pegging tree
1.

Select the desired item in the Navigator.

2.

Navigate Tools > Supply/Demand.

3.

In the Supply/Demand window, the pegging tree appears in the bottom half of the
window.
The default display for viewing pegging from demand to supply is supply order
details and end item demand order information. The default display for viewing
pegging from supply to demand is supply order details, immediate parent demand
information, and end item demand information.

4.

To expand the entire pegging tree, select (highlight) the top pegging node (root),
right-click, and select Expand All.
You can explode each node to higher level or lower level nodes by clicking on the
plus and minus signs. You can also jump to other detail windows by right-clicking
the pegging node.
To see a node's properties, highlight it, right-click it, and select Properties.

Right-click Menu Options in the Pegging Region of the Supply/Demand Window


The following right-click menu options are available from the pegging region:

18-110 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Right-click Menu Option

Available For Demand Line


or Supply Line

Description

Exception Details

Both

Use to navigate to the


Exception Details window.

Horizontal Plan

Both

Use this to navigate to the


Horizontal Plan window.

Vertical Plan

Both

Use this to navigate to the


Vertical Plan window.

Items

Both

Use this to navigate to the


Items window.

Resource Requirements

Supply Line

Use this to navigate to the


Resource Requirements
window.

Expand

Both

Use this to expand all the


pegging lines below the line
you highlight in the pegging
tree.

Refresh Supply/Demand

Both

Use this option to refresh the


information in the
Supply/Demand region. The
planning engine does not
change the information in the
pegging region.

Calendar

Both

Various Calendar options


(such as Organization
Shipping and receiving) are
available.

Refresh

Demand Line

The planning engine refreshes


the information in the
pegging region.

Pegging Icons in the Supply/Demand Window


Pegging information is available in the pegging region of the Supply/Demand window.
You can use the icons provided in this window to perform the following:

Supply Pegging icon and Demand Pegging icon: View upstream (demand pegging)

Planner Workbench 18-111

and downstream pegging (supply pegging) for a particular supply or demand


record in the same window. By default, a supply line has upstream pegging while a
demand line has downstream pegging. You can change the pegging direction by
clicking on these icons.

Backward Navigation icon and Forward Navigation icon: Navigate forward or


backward to multiple Supply/Demand windows to view pegging information for
different items.

For example, while navigating a pegging tree, you may want to view the
demand pegging for a different item in the pegging tree. To do this, highlight
the pegging line of the item and click the Demand Pegging icon. The planning
engine refreshes only the pegging region and creates the highlighted line in the
pegging region as the root pegging line. You can use the Backward Navigation
to return to the previous context in the pegging region. The state of the pegging
region is maintained so that you return to the pegging region as you left it.

The history of your forward and backward navigation is cleared when you
select a different node from the Navigator or the Query result window. In
addition, the history of the navigation is cleared when you select a different
supply or demand line from the supply and demand region of the
Supply/Demand window.

After you select an item from a plan or from a query result window and open
the Supply/Demand window, you may have subsequent different context in the
Supply/Demand window as you drill through pegging and view
supply/demand for a different item.

The planning engine saves a copy of the contents in the entire Supply Demand
window when a different root node (different item) appears in the pegging
region. However, the planning engine does not save a copy of the Supply
Demand window if you change the context in the supply/demand region of the
window by firming a supply, querying a subset of records, or refreshing
supply/demand.

Hide Dependant Demands and Show Dependant Demands toggle icon: This is a
toggle icon and can be used to switch between hide and show of dependent
demand pegging lines.

Hide Operation/Resource and Show Operation/Resource toggle icon: This is a


toggle icon and can be used to switch between hide and show operation and
resource pegging lines. By default, the planning engine displays the operation and
resource lines in the pegging tree.

Vendor Managed Inventory (VMI) Supplies


You can perform the following tasks to manage VMI supplies using the Planner

18-112 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Workbench:

Search for VMI supplies using the VMI Flag criterion in the Find Supply/Demand
window. After you specify the condition for the VMI flag, the records that meet
your criteria appear in the Supply/Demand window. You can view all supplies
(planned orders, requisitions, purchase orders, in transit shipments) that are
managed by a VMI-enabled supplier.

Prevent the release of those planned orders that are sourced from VMI-enabled
suppliers. You need not create a requisition for items managed by suppliers. To
prevent the release of VMI items, clear the Release VMI Items check box in the
Other tabbed pane of the Preferences window.

Create forecasts for VMI items and publish them to your suppliers.

Items Window
View the Items Window
You can navigate to the Items window from various node types such as items an plans
in the Navigator. In addition to the Navigator, you can also drill down to the Items
window from other windows such as Vertical Plan.
To display the Items window
1.

Select one or more nodes (using Ctrl- click) in the Navigator.

2.

Select [right-click] > Items > Items.

Information Displayed in the Items Window

The Items window provides detailed information pertaining to items such as:
Fields

Description

BOM Item Type

BOM item attribute

Pegging

MPS/MRP planning item attribute

Preprocessing LT

Lead times item attribute

Processing LT

Lead times item attribute

Postprocessing LT

Lead times item attribute

Fixed LT

Lead times item attribute. For buy items, this


field displays item attribute Processing LT.

Planner Workbench 18-113

Fields

Description

Fixed Order Qty

General planning item attribute

Fixed Lot Mult

General planning item attribute

Min Order Qty

General planning item attribute

Max Ord Qty

General planning item attribute

ABC Class

ABC class code assigned to the item

ATP Components Flag

Oracle Order Management item attribute

ATP Flag

Oracle Order Management item attribute

Base Model

Bills of material item attribute

Buyer

Purchasing item attribute

Carrying Cost

General planning item attribute

Category

Planning category assigned to the item

Category Desc

Planning category description

Continuous Inter-Org Transfers

MPS/MRP planning item attribute

Convergent Supply Consumption

MPS/MRP planning item attribute

Create Supply Flag

MPS/MRP planning item attribute

18-114 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Fields

Description

Critical Component

MPS/MRP planning item attribute


The planning engine can infer from the
bottleneck resource group whether or not an
item is a critical component. The Critical
Component fields displays one of the
following values:
- Null
- Item attribute
- Inferred
For example, sub-assembly B is created using
an item A. You may not specify the item A as
a critical component. However, if the resource
for creating the sub-assembly B is a bottleneck,
the planning engine considers the
sub-assembly as a critical component at the
time of planning for Item A in a production
plan.

Demand Time Fence Date

The planning engine calculates this based on


the sum of plan run date and demand time
fence days.

Demand Time Fence Days

MPS/MRP planning item attribute

Description

Main item attribute

Discount

MRP: Plan Revenue Discount Percent profile


option value

Divergent Supply Feed

MPS/MRP planning item attribute

Effectivity Control

Bills of material item attribute

Exception Set

MPS/MRP planning item attribute

Fixed Days Supp

MPS/MRP planning item attribute

Forecast Control

MPS/MRP planning item attribute

Planner Workbench 18-115

Fields

Description

Inventory Use Up Date

The planning engine calculates this based on


the engineering change order for the item.

Make/Buy

General planning item attribute

Margin

The planning engine uses the following


formula to calculate this:
(1 - Standard Cost/ Net Selling Price) * 100

Net Selling Price

The planning engine uses the following


formula to calculate this:
Selling Price * (1 - Discount)

Nettable Qty

Nettable inventory quantity

Non Nettable Qty

Non-nettable inventory quantity

PIP Flag

MPS/MRP planning item attribute

Planner

General Planning item attribute

Planning Method

MPS/MRP planning item attribute

Planning Time Fence Date

The planning engine compares the sum of the


plan run date and planning time fence days
with the natural time fence. The greater value
of the two is used for calculating the planning
time fence date.
If plan option Planning Time Fence is clear
and the item has no firm discrete jobs, this
field is blank.
For more information, see Lead Time and the
Planning Time Fence, page 6-75 .

Planning Time Fence Days

MPS/MRP planning item attribute

Product Family Item

Product family item name (applicable to


member items only)

18-116 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Fields

Description

Product Family Item Desc

Product family item description (applicable to


member items only)

Repetitive

MPS/MRP planning item attribute

Round

MPS/MRP planning item attribute

Safety Stock Days

General planning item attribute

Safety Stock Method

General planning item attribute

Safety Stock Percent

General planning item attribute

Selling Price

The planning engine considers the selling


price based on the default price list associated
with the profile option MRP: Plan Revenue
Price List.

Service Level

Target service level for an item

Shrinkage Rate

MPS/MRP planning item attribute

Standard Cost

Item cost

Substitution Window

MPS/MRP planning item attribute

UOM

Main item attribute

Unit Volume

Physical attributes item attribute

Unit Weight

Physical attributes item attribute

Volume UOM

Unit of measure for quantity (volume)

WIP Supply Type

Work in process item attribute

Weight UOM

Item weight (unit of measurement)

Buttons in the Items Window


Various buttons are provided in the Items window. You can use these buttons to

Planner Workbench 18-117

navigate to various other windows:

Destinations

Sources

Where Used

Components

Co-Product

Routing Operations

Safety Stock

Substitutes

Right-click Menu Options in the Items Window


In addition to the folder options, the right-click pop-up menu displays the following
options to navigate to other windows:

Supply/Demand

Supply

Supplier Information

Process Effectivity

Exception Details

Gantt Chart

Horizontal Plan

Vertical Plan

Destinations Window
The Destinations window details information such as destination organization,
sourcing, and assignment associated with items. You can access the Destinations
window from the Items window and Supply Chain Bill.
The Destinations window consists of three tabs: Sourcing, Effectivity Dates, Assignment
Information.

18-118 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Sourcing Tabbed Pane


The following table provides a description of the fields displayed in the Sourcing
tabbed pane:
Field

Description

Item

Item

Source Type

Sourcing rule, bill of distribution or item


attribute

Destination Org

The receiving organization.

Supplier

Supplier name (not used in the Destinations


window)

Supplier Site

Supplier site name (not used in the


Destinations window)

Allocation %

Allocation % from the sourcing rule or bill of


distribution

Rank

Rank from the sourcing rule or bill of


distribution

Shipping Method

Shipping method from the sourcing rule or


bill of distribution

Intransit Time

Indicates the intransit time from the sourcing


rule or the bill of distribution.

Effectivity Dates Tabbed Pane


The following table provides a description of the fields displayed in the Effectivity
Dates tabbed pane:
Field

Description

From Date

Effectivity dates from the sourcing rule or bill


of distribution

Planner Workbench 18-119

Field

Description

To Date

Effectivity dates from the sourcing rule or bill


of distribution

Quantity

Indicates the conversion factor used during


sourcing

Assignment Information Tabbed Pane


The following table provides a description of the fields displayed in the Assignment
Information tabbed pane:
Field

Description

Sourcing Rule Type

Sourcing rule or bill of distribution or item


attribute

Sourcing Rule Name

Sourcing rule or bill of distribution name

Assignment Name

Buy from, make at or transfer from

Sources Window
The Sources window details information about sourcing and assignment associated
with items. You can access the Sources window in one of the following ways:

Click the Sources button in the Items window

Right-click an item in the Navigator, select Supply Chain > Sources.

The Sources window consists of three tabs: Sourcing, Effectivity Dates, Assignment
Information.
Sourcing Tabbed Pane
The following table provides a description of the fields displayed in the Source tabbed
pane:

18-120 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Field

Description

Assignment Use

Type of assignment set that uses this rule. For


example, Sourcing Assignment or Global
Forecast Distribution.

Source Type

Sourcing rule or bill of distribution

Source Org

Source organization from the sourcing rule

Supplier

Supplier from the sourcing rule or bill of


distribution

Supplier Site

Supplier site from the sourcing rule or bill of


distribution

Allocation %

Allocation % from the sourcing rule or bill of


distribution

Rank

Rank from the Sourcing Rule or bill of


distribution

Shipping Method

Ship Method from the sourcing rule or bill of


distribution

Intransit Time

Indicates the intransit time from the sourcing


rule or the bill of distribution.

Planner Workbench 18-121

Field

Description

Allocated Qty

The planning engine calculates the allocated


quantity in the following manner
For each rank, the planning engine aggregates
all historical allocations for the sources in that
rank to calculate the total historical allocation.
The planning engine uses the rank quantity
and the allocated quantity to calculate the
quantity that is to be allocated to the source.
The rank quantity is the planned order
quantity that needs to be planned for each
rank.
The allocated quantity is the quantity that is
allocated to any source (allocated quantity).
The planning engine also considers the
allocation percent for the source at this rank.
The quantity that is to be allocated to the
source = ((allocation percent /100) * (total
historical allocation + rank quantity)) quantity allocated from this source.
If the calculated quantity exceed the quantity
required for this rank, the planning engine
sets this value to the ceiling.

Effectivity Dates Tabbed Pane


The Effectivity Dates tabbed pane displays the following information:

From Date

To Date

Quantity

For more information about these fields, see 'Destinations Window, page 18-118.
Assignment Information Tabbed Pane
The Assignment Information tabbed pane displays the following information:

Sourcing Rule Type

Sourcing Rule Name

18-122 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Assignment Type

For more information about these fields, see Destinations Window, page 18-118.
Buttons in the Sources Window
You can use the buttons provided in the Sources window to navigate to the following
windows:

Supplier Flexfences window

Supplier Capacity window

Supplier Variability window

Items window

Supply/Demand window

Supplier Capacity Window


You can view the capacity details associated with a supplier in the Supplier Capacity
window.
View Supplier Capacity Window
To display your supplier capacity
1.

In the Navigator, view by supplier.

2.

Drill down to highlight an item associated with a supplier or a supplier site.

3.

Select [right-click] > Supplier Information.


Alternatively, you can view by any other category and perform the following steps
to navigate to the Supplier Capacity window.
Highlight a supplier or a supplier site.

4.

Navigate to the Items window.

5.

In the Items window, click Sources.

6.

In the Sources window, click Supplier Capacity.

Information Displayed in the Supplier Capacity Window

The Supplier Capacity window displays the following information:

Planner Workbench 18-123

Fields

Description

Supplier

Supplier name

Supplier Site

Supplier site name

Item

Item name

Org

Organization

Processing Lead Time

Approved Supplier List processing lead-time

Minimum Order Quantity

Approved Supplier List minimum order


quantity

Fixed Lot Multiplier

Approved Supplier List fixed lot multiplier

Penalty Cost Factor

Supplier capacity penalty cost factor

Supplier Price

Purchasing item attribute

Supplier Capacity Calendar

Approved Supplier List supplier capacity


calendar

Capacity Accumulation Date

The planning engine calculates the capacity


accumulation date based on the Supplier
Capacity profile option. For more information,
see 'Supply Chain Modeling, page 6-1 .

Category

Planning item category

Buyer

Purchasing item category

Planner

General planning item attribute

Standard Cost

Item cost from the Oracle Cost module

The Supplier Capacity window has two tabs:

Supplier Capacity

Supplier Flexfences

18-124 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Supplier Capacity Tabbed Pane

A supplier may have different capacity on different dates. You can specify the supplier's
capacity for specific time periods in this tabbed pane The planning engine assumes
infinite capacity on:

All days from the plan start date to the first day of defined capacity

All days after the last day of defined capacity to the planing horizon

The following table provides a description of the fields displayed in the Supplier
Capacity tabbed pane:
Fields

Description

From

Specify the start date.

To

Specify the end date.

Capacity

Specify the capacity of the supplier (units per


day) for the duration. A blank value indicates
no capacity for all dates before any date with
defined capacity. A blank value means infinite
capacity for all dates that there is no future
dates with defined capacity.

For more information on setting supplier capacity, see Supply Chain Modeling, page 61.
Supplier Flexfences Tabbed Pane

On certain days, the supplier may have additional capacity. You can specify the
tolerance (in percent) to an increase in capacity that the supplier may indicate. The
fields in the Supplier Flexfences Tabbed pane include:

Days: Approved Supplier List days in advance

Tolerance (%): Approved Supplier List tolerance (in %) for days in advance

For more information on setting supplier flexfences, see Supply Chain Modeling, page
6-1.

Supplier Variability Window


For information on setting supplier lead-time variability, see Oracle Inventory
Optimization Implementation and User's Guide.

Planner Workbench 18-125

Safety Stock Window


The Safety Stock window shows time phased safety stock levels that the planning
engine used to plan. To access the Safety Stock window for an item, navigate to the
Items window, select items, and click Safety Stocks.
The information displays by item, then by effective date. You can also update safety
stock levels. To see safety stock levels calculated but Oracle Advanced Supply Chain
Planning or Oracle Inventory Optimizaion, see Horizontal Plan, page 18-51
To see more detailed results of safety stock planning, see Supply/Demand Window,
page 18-63, and Pegging, page 18-81.
The following table lists the information displayed in the Safety Stock window.
Field

Description

Item

Item

Org

Organization

Effective Date

Effective dates of the safety stock quantity

UOM

Unit of measure

Description

Item description

Quantity

Safety stock quantity

User Defined Quantity

The planning engine populates this field with


the value from the Inventory Safety Stock
definition form.

User Defined Days of Supply

This is a user-defined quantity that indicates


days of supply.

Days of Supply

The planning engine populates this field with


the value from the General Planning Item
attribute.

Safety Stock Methods

The planning engine populates this field with


the value from the General Planning Item
attribute.

18-126 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Field

Description

Project

The planning engine populates this field with


the value from the Inventory Safety Stock
definition form.

Task

The planning engine populates this field with


the value from the Inventory Safety Stock
definition form.

Substitution Chain Window


You can navigate to the Substitution Chain window from:

Items window > Substitutes.

From the Navigator, right-click an item and select Items > Substitutes.

You can specify a customer and site to view the substitution chain for the item.
Substitition information is only available in Collections Workbench if the substitution
set name is DEFAULT.
If you have more than one substitution set, you must running the plan with your
substitution set specified in the plan options before you can see the substitution
relationships here.
Right-click Menu Options
When you right-click an item in the Substitution Chain window, the following options
appear:

Properties

Horizontal Plan

The Properties window does not display the following information for the default
substitution chain:

Highest revision item

Implied predecessor

For more information about the Substitution Chain window, see Business Topics, page
12-1.

Planner Workbench 18-127

Resources Window
The Resources window displays resource-related information such as ship method,
location, and resource cost.
Viewing the Resources Window
To navigate to the Resources window
1.

Select a resource in the Navigator.

2.

Choose [right-click] > Resources.

3.

The Resources right-click menu displays four options: Resources, Resource


Availability, Resource Requirements, Gantt Chart.

4.

Select Resources to view the Resources window.


The Resources window appears.

The Resources window provides detailed information such as:


Fields

Description

Dept/Line

Department or line designation

Resource

Resource name

Org

Organization

Owning Dept

Owning department of the resource

Dept Class

Department class to which the resource is


assigned

Resource Type

Person, machine or miscellaneous

Resource Group

Bottleneck resource group assignment

Min Rate

Line rate

Max Rate

Line rate

Resource Cost

Resource cost per resource UOM

18-128 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Fields

Description

24 Hours Resource

Yes or No

Aggregate Resource

Yes or No

Base UOM

Resource UOM

Batchable

Resource batchable flag

Batchable UOM

Resource batchable UOM

Batching Window

Resource batching window

Bottleneck Flag

The planning engine calculates this based on


the plan options for bottleneck resource
groups.

Dept/Line Desc

Description

Efficiency %

Resource efficiency %

Exception Set

Resource exception set

Group Number

Activity group number

Inactive Date

Resource inactive date

Max Capacity

Resource batching maximum capacity

Min Capacity

Resource batching minimum capacity

Offset (%)

Resource offset percent

Resource Desc

Resource description

Planner Workbench 18-129

Fields

Description

Schedule

The valid values for this schedule flag are:


- Yes
- No
- Prior
- Next

Sequence

Resource sequence number

Utilization

Resource utilization %

Right-click Menu Options


If you select a resource in the Resources window and right-click, the following options
appear:

Folder options (such as Show Field or Hide Field)

Horizontal Plan

Buttons in the Resources Window


Based on the context, specific buttons are available in the Routing Operations window.
You can use these buttons to navigate to other windows such as:

Gantt Chart

Items window

Resource Availability Summary window

Resource Requirements window

Resource Availability Summary Window


You can navigate to the Resource Availability Summary window either from the
Resources window or by using the Resources right-click popup menu in the Navigator.
To view the Resource Availability window
To view the available capacity, choose Resources > Resource Availability.
The Resource Availability Summary window appears.

18-130 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Information in the Resource Availability Summary Window


The following table lists the information displayed in the Resource Availability
Summary window.
Field

Description

Org

Organization

Dept/Line

Resource Owning Department or Line

Resource

Resource Name

From Date

Start Date for the Total Available

To Date

End Date for the Total Available

Total Available

Quantity based on the Resource UOM

UOM

Resource UOM

Buttons in the Resource Availability Summary Window


The following buttons are available in the Resources Availability Summary window:

Requirements: You can navigate to the Resource Requirements window by clicking


the Requirements button.

Details: You can navigate to the Resource Availability window to view the details.

Resource Availability (Details) Window


When you click the Details button in the Resource Availability Summary window, the
Resource Availability window appears. You can view the details of the available
capacity in the Resource Availability window.
Information in the Resource Availability (Details) Window
The following table lists the information displayed in the Resource Availability
window:

Planner Workbench 18-131

Field

Description

Org

Organization

Dept/Line

Owning department or line

Resource

Resource name

Shift date

Shift date

Shift Num

Shift id

From Time

Shift start time

To Time

Shift end time

Capacity Units

Number of resources for this shift

Max Rate

Repetitive line max rate

Update Resource Availability


To update resource availability

You can make changes to the resource availability in the Update Resource section.
1.

Click the Update Mode drop-down menu to specify the mode in which you want to
update the resource availability.
The following options appear:

Add Capacity: Specify the number of units by which the current capacity needs
to be increased with effect from a specific date.

Reduce Capacity: Specify the units by which the current capacity needs to
be reduced with effect from a specific date.

Set Capacity: Specify the exact capacity units and the date from which the
capacity change is effective.

Add Day: Add resource capacity for a non-working day.

Delete Day: Delete resource capacity for a workday.

Based on your choice, the planning engine prompts you to specify the information.
2.

After making changes, click Apply.

18-132 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Resource Requirements Window


You can navigate to the Resource Requirements window in one of the following ways:

From the Resources window, click the Requirements button.

From the Navigator, select a resource and choose Resource Requirements from the
Resources right-click popup menu.

Oracle Advanced Supply Chain Planning does not:

Plan and schedule repetitive items

Detect duplicate resource requirements and decide to drop one. If you change a
released discrete job bill of material, there may be requirements in two places.
Change released discrete jobs to reflect bill of material and routing changes; Oracle
recommends implementing engineering change orders to reflect changes on
released jobs.

Information in the Resource Requirements Window


The following table lists the information displayed in the Resource Requirements
window.
Field

Description

Dept/Line

Owning department or line

Resource

Resource name

Org

Organization

Firm Type

Firm status of the resource requirement. If the


resource is from a job from Oracle Shop Floor
Management if profile option WSM: Create
Job Level BOM and Routing Copies is Yes, it is
the Firm Type collected from that job.

Start Date

Requirement start date

End Date

Requirement end date

Resource Hours

Required resource hours based on the routing


requirement

Planner Workbench 18-133

Field

Description

Schedule Quantity

Assembly quantity of the actual or planned


make order

Using Assembly

Assembly with the resource requirement

Op Seq

Actual or planned operation sequence number


for the requirement

Res Seq

Actual or planned operation resource


sequence number for the requirement

Daily Rate

Daily rate for repetitive schedule.

Daily Hours

The planning engine divides the adjusted


resource requirement by the number of days
that the job is scheduled on the resource to
derive an approximate average.

Touch Time

The planning engine calculates this as follows:


Resource Hours / Resource Efficiency %

Adjustable Resource Hours

The planning engine calculates this as follows:


Resource Hours / (Resource Efficient % *
Resource Utilization %)

Assigned Units

Number of assigned resource units

Batch Number

Batch number

Earliest Allowable Completion Time

The planning engine calculates this to indicate


the end of the scheduling window for those
resource requirements that allow sufficient
time for the upstream activities to be
scheduled.

Earliest Possible Completion Time

The planning engine calculates this based on


the constrained schedule for upstream
activities. It is the earliest time in which the
resource requirement can be completed.

18-134 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Field

Description

Earliest Possible Start Time

The planning engine calculates this based on


the difference between the earliest possible
completion time and supply duration.

Hours Expended

This indicates the resource hours already


expended for existing make orders.

Load Rate

This is used for lines only to indicate the load


rate of the line.

Order Number

Order number

Order Type

Order type

Overloaded Capacity

This indicates the number of overloaded


resource units.

Quantity Completed

This indicates the quantity of the make order


that is completed.

Quantity in Queue

This refers to the quantity of the make order


that is in queue for resource requirement.

Quantity Running

This indicates the quantity of the make order


that is running on this resource.

Quantity Waiting To Move

This refers to the quantity of the make order


that is complete and is ready to be moved.

Rate End Date

Line rate end date

Recalculated Reverse Cumulative Yield

For more information, see Network Routing


Window, page 18-142.

Recommended

Yes or No

Required Capacity

The planning engine calculates this as follows:


Resource hours * Order quantity in
weight/volume)

Planner Workbench 18-135

Field

Description

Schedule

The valid values for this schedule flag are:


- Yes
- No
- Prior
- Next

Schedule Date

This indicates the suggested due date for the


supply.

Scheduling Sequence Number

This refers to the sequence dependent setup


number.

Source Item

This is used for bills of resources to identity


the source item for the resource requirement.

Unconstrained Earliest Possible Completion


Time

The planning engine calculates this based on


the unconstrained schedule for the upstream
activities that allow minimum durations.

Unconstrained Earliest Possible Start Time

The planning engine calculates this based on


the difference between the unconstrained
earliest possible completion time and supply
duration (Unconstrained Earliest Possible
Completion Time - Supply Duration).

Unconstrained Latest Possible Completion


Time

The planning engine calculates this based on


the unconstrained schedule for the
downstream activities that allow minimum
durations.

Unconstrained Latest Possible Start Time

The planning engine calculates this based on


the difference between the unconstrained
latest possible completion time and supply
duration.

Usage Rate

Indicates the usage rate for discrete and


lot-based jobs.

Yield

This indicates the operation yield.

18-136 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Buttons in the Resource Requirements Window


The following button is available in this window:

Supply: Click this if you want to view the pegging information for supplies (Supply
window).

Supply Chain
The tree structure makes it easy to go down levels on a bill of material. When viewing
by Organization, you can drill down to go down a level from a department, resource, or
item level to the next level down.
The supply chain map also offers the Item/Location View. This view is available only at
the item nodes and is the default for these nodes. This view displays a diagrammed
flow view of all the sourcing rules and bills of distribution associated with the selected
item. This view also serves as the indented bill of materials.
When you right-click an item in the Navigator, the pop-up menu displays the following
options:

Sources: Navigate to the Sources window. For more information, see Sources
Window, page 18-120.

Supply Chain Bill: View the Supply Chain Bill for an item. For more information,
see Supply Chain Bill, page 18-137.

Destinations: Navigate to the Destinations window. For more information, see


Destinations Window, page 18-118.

Supply Chain Bill


You can view contextual supply chain and where used information for an item
graphically.
To view Supply Chain Bill
1.

Drill down to an end item in the Navigator.

2.

Right-click the end item and select Supply Chain > Supply Chain Bill.
A graphical representation of the item's supply chain bill appears.

3.

To expand the entire Supply Chain Bill tree, select [right-click] > Expand.
You can use the Expand menu option at all nodes of the Supply Chain Bill tree.
When you click this menu option after selecting a particular node, the nodes in the
selected node expand.

Planner Workbench 18-137

BOM/Routing
The planning engine provides detailed BOM and routing information associated with
an item. Right-click an item in the Navigator, select BOM/Routing. The right-click
pop-up menu displays the following options to navigate to windows that display
specific information:

Components

Routing Operations

Where Used

Process Effectivity

Co-Products

Components Window
You can navigate to the Components window from the Items window. It consists of
three tabs: Effectivity and Quantity, Use Up Information, and Item Details.
Effectivity and Quantity Tabbed Pane
The following table provides a description of the fields displayed in the Effectivity and
Quantity tabbed pane:
Field

Description

Org

Organization

Item

Parent item name

Component

Component name

Effectivity Date

BOM effectivity date

Usage

BOM component usage

Alternate BOM

Alternate BOM name

Change Notice

Engineering change order name

Revision

Engineering change order revision number

18-138 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Use Up Information Tabbed Pane


The following table provides a description of the fields displayed in the Use Up
Information tabbed pane:
Field

Description

Org

Organization

Item

Item name

Component

Component name

Use Up Item

Engineering change order use up item

Use Up

This indicates that it is a use up Engineering


change order item.

Suggested Effectivity Date

This is the suggested effectivity date for a use


up item.

Item Details Tabbed Pane


The following table provides a description of the fields displayed in the Item Details
tabbed pane:
Field

Description

Org

Organization

Item

Item name

Component

Component name

Op Sq

BOM Operation Sequence number

Supply Type

BOM supply type

Offset Percent

BOM offset percent

Planning Factor

BOM planning factor

Planner Workbench 18-139

Field

Description

Item Desc

Parent item description

Component Desc

Component item description

UOM

BOM UOM for the component

Enforce Int Req

BOM enforce Integer Requirements Parameter

Optional

BOM optional flag

Buttons in the Components Window


Based on the context, specific buttons may be available in the Components window.
You can use these to navigate to other windows such as:

Routing Operations window

Substitution Chain window

Items window

Supply/Demand window

Routing Operations Window


In addition to using the BOM/Routing right-click pop-up menu in the Navigator, you
can navigate to the Routing Operations window from the Items window. The Routing
window displays the following information, but it does not display information for
flow routings:
Field

Description

Org

Organization

Item

Components required at the operation


sequence

Assembly

Routing assembly item

Line

Routing line name

18-140 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Field

Description

Alternate Routing

Alternate routing name

Alternate BOM

Alternate BOM name

Operation Seq

Routing operation sequence number

Operation Description

Routing operation description

Effectivity Date

Routing operation effectivity date

Disable Date

Routing effectivity disable date

From Unit Number

BOM unit effectivity start number

To Unit Number

BOM unit effectivity end number

Option Dependent

Routing operation dependent flag

Operation Type

Routing operation type

Minimum Transfer Qty

Routing minimum transfer quantity

Yield

Routing operation yield

Department

Routing department

Operation Lead Time

Routing operation lead-time

Cumulative Yield

Routing cumulative yield

Reverse Cumulative Yield

Routing reverse cumulative yield

Net Planning (%)

Routing net planning (%)

Setup Duration

Setup duration

Tear Down Duration

Tear down duration

UOM

Routing resource requirement UOM

Planner Workbench 18-141

Field

Description

Operation Code

Routing standard operation code

Effective

Routing effective date

Buttons in Routing Operations Window


Based on the context, specific buttons may be available in the Routing Operations
window. You can use these buttons to navigate to other windows such as:

Network Routing window

Resources window

Network Routing Window


You can navigate to the Network Routing window from the Routing Operations
window. The Network Routing window displays the following information:
Field

Description

From Seq +

Network routing from sequence number

Code

Network routing standard operation code

To Seq +

Network routing to sequence number

Code

Network routing standard operation code

Link Type

Network routing primary or alternate path

Planning %

Network routing planning (%)

Where Used Window


The Where Used window provides information about the items usage. In addition to
using the BOM/Routing right-click pop-up menu in the Navigator, you can also
navigate to the Where Used window from the Items window to find out where the item
is used.
The Where Used window has three tabs: Effectivity and Quantity, Use Up Information,

18-142 Oracle Advanced Supply Chain Planning Implementation and User's Guide

and Item Details.


Effectivity and Quantity Tabbed Pane
The following table provides a description of the fields displayed in the Effectivity and
Quantity tabbed pane:
Field

Description

Org

Organization

Item

Component item name

Assembly

Parent item name

Effectivity Date

BOM effectivity date

From Unit Number

BOM unit effectivity start number

To Unit Number

BOM unit number end number

Usage

BOM usage

Alternate BOM

Alternate BOM name

Change Notice

ECO Name

Revision

ECO revision number

Disable Date

BOM component disable date

Use Up Information Tabbed Pane


For more information, see Use Up Information Tabbed Pane, page 18-138 (for
Components window).
Item Details Tabbed Pane
For more information, see Item Details Tabbed Pane, page 18-138 (for Components
window).
You can navigate to the Items window and the Supply/Demand window from the
Where Used window.

Planner Workbench 18-143

Co-Product Window
In addition to using the BOM/Routing right-click pop-up menu in the Navigator, you
can navigate to the Co-Product window from the Items window. The Co-Product
window displays the following information:
Field

Description

Co-Product

Network routing co-product name

Split (%)

Network routing split (%)

Process Effectivity
The Process Effectivity window provides information about the bills of material and
routing header. It also provides easy access to detailed information associated with bills
of material and routing.
View the Process Effectivity Window
You can right-click an item in the Navigator, select BOM/Routing > Process Effectivity
to navigate to the Process Effectivity window.
Information Displayed in the Process Effectivity Window
The Process Effectivity window displays the following information:
Field

Description

Org

Organization

Item

Item name

Effectivity Date

Routing effectivity date

Disable Date

Routing disable date

Minimum Quantity

Process manufacturing batch minimum


quantity

Maximum Quantity

Process manufacturing batch maximum


quantity

18-144 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Field

Description

Priority

Process batch priority

Alternate Routing

Alternate routing name

Alternate BOM

Alternate BOM name

Total Product Cycle Time

Process Manufacturing product cycle time

Item Processing Cost

Process Manufacturing item processing cost

Line

Process Manufacturing line name

Primary Line

Process Manufacturing primary line flag

Line Rate

Process Manufacturing line rate

Buttons in the Process Effectivity Window


The following buttons in the Process Effectivity window enables you to navigate to
other context windows:

Routing Operations

Components

Key Indicators
The Key Indicators window is a summary chart that provides a graphical display of a
plan's Key Performance Indicators (KPIs). At a glance, you can see how the plan
performs relative to the following measures:

Inventory Turns

On-time Delivery

Margin Percentage

Planned Utilization

Margin

Cost Breakdown

Planner Workbench 18-145

Service Level

Inventory value

Utilization by Weight/Volume

You can choose to see any four of these measures together. The availability of the KPIs
depends on the type of plan chosen. For information on how these measures are
calculated, please refer to, Key Performance Indicators., page 12-69
Viewing KPIs
To view key performance indicators, select plan option, Main tab, Display Key
Performance Indicators.
To view KPIs
1.

Select a Plan, an Item, an Org, or a Product Family from the Navigator.

2.

Select Key Indicators in the pop-up menu.


The Key Indicators window displays the KPIs for the selected Plan, Item, Org, or
Product Family.

To view an enlarged version of a KPI graph

Double-click on a sub-window to see an enlarged version of a KPI graph. Double-click


again to return to the normal view.
Additional display options for each sub-window in the summary chart are available
using the [right-click] menu. For instance, you can display KPI information in a trend
chart.
Inventory Turns

This graph compares the actual inventory turn values to the target values collected from
the source. You can view overall inventory turns for a plan or select a node on the tree
to see the node's inventory turns. You can view the inventory turns value over time to
evaluate the plan throughout the planning period.
The Inventory Turns graph is displayed at the following nodes:

Plans

Organizations

Product families

Categories

Individual items

Components

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Planning groups

Projects

Tasks

On-time Delivery

The On-time Delivery Percentage graph is displayed at the following nodes:

Plans

Organizations

Product families

Categories

Individual items

Components

Planning groups

Projects

Tasks

Planned Utilization

The Planned Utilization percentage is available at the following nodes:

Plans

Organizations

Departments

Resource groups

Resources

Production lines

Transportation resources

Approved suppliers

Margin Percentage

This graph compares the actual margin to the target values collected from the source.
You can evaluate alternate plans based on the net difference between plan revenues and
costs. Plan revenues are derived from forecasts and booked sales orders while costs

Planner Workbench 18-147

account for planned production schedule expenses.


Margin percentage is available at the following nodes:

Plan

Organization

Product family

Reviewing Item Planning Information

In the View by drop-down menu, select either Item or Organization, then drill down to
an Item to view KPIs at the Item level.
Comparing KPIs for Multiple Plans

KPIs of multiple plans can be compared in the summary chart by selecting two or more
plans in the Navigator (using Ctrl-Click).

Implementing Planning Recommendations


The Actions Summary view displays both recommendations and exceptions. The
recommendations are divided into orders that must be released and future orders. In
the Preferences window (Tools > Preferences), you can specify the time frame in days
for which to show recommendations.
To implement planning recommendations, choose Tools > Preferences.

Creating and Implementing Firm Planned Orders


Accessing Planned Orders
You can access a subset of planned orders for a specified time period or other user
defined sort criteria using the Supply/Demand window. You can release all planned
orders using a Release All feature or you can individually select planned orders for
release.
To access planned orders
1.

In the View By Actions mode, drill down to the Recommendations node.

2.

Drill down to items in Purchase Requisitions or Discrete Jobs.

3.

Right-click an item, select Supply/Demand > Supply/Demand.

4.

To firm a planned order, drill down to detail, then select the Firm check box.
For detailed information about the fields in the Supply/Demand window, see
Supply/Demand Window, page 18-63.

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Receiving Firm Planned Orders from Production Schedules


Production schedule planners can publish Oracle Production Scheduling work orders
and planned orders to Oracle Advanced Supply Chain Planning. The orders in Oracle
Advanced Supply Chain Planning are firm planned orders.
See Feeding a Production Schedule Back into ASCP, page 20-36.

Releasing Recommendations
You use the Supply/Demand context window to release recommendations to the
execution systems.
To release recommendations
1.

In the View By Actions mode (on the left pane), select the Recommendations node.

2.

Drill down to the node that you want, for example, a plan, a planner, or an item.

3.

Right-click an item, select Supply/Demand > Supply/Demand.

4.

If you want to make changes to recommendations, navigate to the Release


Properties tab, make them, and save your work. See Release for Buy and Make
Orders and Release for Transfer Orders.

5.

If you want to release a recommendation, select For Release. If you want to release
all recommendations, select Edit > Select All.
If you select For Release in the Orders tab before you make changes in the Release
Properties tab, clear For Release, make your changes, and select For Release again.

6.

From either the Orders tab or the Release Properties tab, press [right-click] > and
select Release.

Release for Buy and Make Orders


To change the supply Suggested Due Date, select a new date in Implement Date. You
can select a non-workday. If you select a date in the past, the scheduled receipt or
transfer order will have today's date.
To change the supply Qty/Rate, enter a new quantity or rate in Imp Qty/Rate.
If you want to firm a recommendation, select Firm. It becomes a firm planned order. See
Creating and Implementing Firm Planned Orders, page 18-148.
When you release a planned order as buy from and do not change the recommended
dates, the release process sets Need-by Date to the planned order Suggested Dock Date.
When you release a planned order as buy from and change the recommended dates, the
release process calculates Need-by Date as follows:

If Implement Date is a non-workday in the manufacturing calendar, moves it to the

Planner Workbench 18-149

previous working day.

Calculates Dock Date = Implement Date - Postprocessing lead time

If Dock Date is a non-workday in the manufacturing calendar, moves it to the


previous working day.

If the organization has a receiving calendar and Dock Date is a non-workday in the
receiving calendar, moves it to the previous working day on this calendar.

Sets Need-by Date to Dock Date

When you release recommendations for make items using substitute components, the
substitute components only appear on the discrete jobs if the discrete jobs are in daily
buckets.
Release for Transfer Orders
You transfer material by using internal sales orders and internal requisitions in pairs.
For release for transfer orders, your source instance must be at least release 12.1.1.
If your plan includes both the source and destination organizations, you can:

Change the date and quantity on the internal requisition

Change the date and quantity on the internal sales order

Cancel the internal requisition

Cancel the internal sales order

If your plan includes only the destination organization and not the source organization,
you can:

Cancel the internal requisition

Cancel the internal sales order

Changes to the:

Internal requisition pass automatically to the internal sales order

Internal sales order pass automatically to the internal requisition

To change the internal requisition Suggested Due Date and the internal sales order
Suggested Ship Date, select a new date in New Date. You can select a non-workday. If
you select a date in the past, the scheduled receipt or transfer order will have today's
date
To change the supply Qty/Rate, enter a new quantity in New Quantity. To cancel an
internal requisition and internal sales order, set New Quantity to zero.

18-150 Oracle Advanced Supply Chain Planning Implementation and User's Guide

The information in fields Implement Date and Imp Qty/Rate come from:

If you have not firmed the recommendation, Suggested Due Date and Suggested
Quantity

If you have firmed the recommendation, New Date and New Quantity

If you mark a recommendation For Release and want to make further changes to New
Date and New Quantity, clear For Release before you make the changes. Otherwise,
make the changes directly.
When you execute the release, the fields that change the internal requisition and
internal sales order are Implement Date and Imp Qty/Rate. Also, the process:

Updates Ship Method on the internal sales order if the internal sales order is in the
plan

Performs an available to promise check on the internal sales order, if profile option
MSC: Perform ATP check for Internal Sales Orders is Yes

This table shows the other Planner Workbench fields that pas to the transfer orders.
Planner Workbench Field
(from)

Transfer Order (to)

Transfer Order Field (to)

Implement Dock Date >

Internal requisition

Need-By Date

Implement Ship Date >

Internal sales order

- Schedule Ship Date


- Request Date
- Promise Date

Implement Dock Date >

Internal sales order

Schedule Arrive Date

Material Available Date >

Internal sales order

Earliest Ship Date

Once you have released either the internal requisition or internal sales order, you
cannot release the other one
If the passing of changes to the other order of the transfer pair fails, you receive a
message in a concurrent process log file from:

If your plan includes both the source and destination organizations, Oracle Order
Management concurrent process Update Scheduling Results

If your plan includes only the destination organization and not the source
organization, Oracle Purchasing concurrent processes Reschedule Requisitions or
Check ATP

Planner Workbench 18-151

Publishing Plan Results to Oracle Order Management


One of the many decisions Oracle Advanced Supply Chain Planning can make is the
selection of a facility to source the materials based on current conditions of supply and
demand. The planning engine selects the sources based on global supply availability,
constraints that you may have in the supply chain, costs involved in producing and
procuring items etc. This information can be communicated to Order Management for
effective execution.
As sales orders are accepted into the system, users may put in a fulfillment facility
based on order promising or a preferred facility by default, but the facility chosen by
the users may not be the correct facility given the ever evolving supply and demand
picture through out the supply chain. As a result of plan run, you can determine the
correct sources, and along with changed source you might have to change ship dates,
ship methods etc. These change recommendations are published to Order Management
Oracle Advanced Supply Chain Planning checks for several conditions before releasing
the updated sales orders to Oracle Order Management:

A single sales order line cannot have multiple source organizations. Global
forecasting can result in split recommendations for a sales order.

Sales order lines in a ship set must have the same source organization. The
implement date for all the lines in a ship set or an arrival set is the maximum date
across all the lines in a ship set or an arrival set respectively.

Sales order lines set to Ship Model Complete do not receive any release
recommendations.

Sales order lines for components of PTO models and kits do not receive any release
recommendations.

The planning engine displays a release error for each incorrect selection of an order.
Note: You cannot auto-release these recommendations to Oracle Order

Management.

To setup plan results publishing to Oracle Order Management


1.

Select the Advanced Supply Chain Planner responsibility.

2.

Navigate to Supply Chain Plan > Names.

3.

Select the Notifications check box for the plan that you want to publish result for.

4.

Navigate to Supply Chain Plan > Plan Options > Organizations tab:

18-152 Oracle Advanced Supply Chain Planning Implementation and User's Guide

5.

Verify that global forecasts are defined as Demand Schedules in the Global Demand
Schedules region.

To firm sales orders in Oracle Order Management


Oracle Order Management provides a Firm option at the order line level. You can set
the Firm option on a sales order line in three ways:
1.

Firm based on the event


Oracle Order Management provides different event values, which are set at
organization level, to firm the demand lines:

2.

Schedule: The sales order line is firmed the moment it is scheduled

Shipping Interfaced: The sales order line is firmed after it is interfaced to


shipping.

None or Null: The sales order line is not firmed

Firm using a workflow


Oracle Order Management provides a sub process to hold and firm sales order
lines. You can customize their line flow and place this sub process anywhere in the
flow based on your need. Shipped, closed, fulfilled, and cancelled sales order lines
are firmed irrespective of the sub process position. Lines that reach the sub process
wait until they are progressed further.
You can manually progress the lines to continue their progress. Oracle Order
Management provides a concurrent program to progress the sales order lines that
are waiting at the sub process. You can schedule to run this concurrent program
periodically to progress lines that are waiting at the sub process.
Oracle Order Management firms the sales order lines and progresses the lines to the
next activity.

3.

Firm by manually setting the Firm option on the sales order.


You can manually firm the sales order lines based on your need. However, you
cannot update the firm option on closed, shipped, cancelled and fulfilled sales order
lines.

To publish plan results to Oracle Order Management


1.

Navigate to Supply Chain Plan > Workbench > Tools > Preferences > Other tab.

2.

Select the Include Sales Orders check box.

3.

Run a supply chain plan with global forecasts defined as demand schedules.

Planner Workbench 18-153

4.

Review exception messages. The planning engine can generate the following
exception message:

5.

6.

Changes recommended for sales order exception

Optionally, firm the sales order line:


1.

Navigate to Supply/Demand window > order tab.

2.

Select the Firm check box for the order line that you wish to firm.

Select the Release check box for each order or the Select all for release menu option
to release the recommendations to update the sales orders.
This initiates the Release sales order recommendations concurrent process to save
the release selection and release the updated sales order information to Oracle
Order Management.
Note: You can manually change the Implement Date in the Release

Properties window to override the plan recommendations. When


the sales order is released, the Implement Date is populated to the
Schedule Ship Date on the sales order line in Oracle Order
Management.

When you release recommendations, the Release window appears as a confirmation


with the following information:

7.

Concurrent request number

Number of sales orders released

Number of sales orders affected

Click OK to complete the release process

The planning engine publishes the following information to the sales order line in
Oracle Order Management:
Fields from the Supply/Demand window in
Oracle Advanced Supply Chain Planning

Fields that are updated on the Sales Order


Line in Oracle Order Management

Source Organization

Warehouse

Suggested Ship Date

Scheduled Ship Date

18-154 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Fields from the Supply/Demand window in


Oracle Advanced Supply Chain Planning

Fields that are updated on the Sales Order


Line in Oracle Order Management

Planned Arrival Date

Scheduled Arrival Date

Ship method

Shipping Method

Intransit lead-time

Deliver lead-time

Firm flag

Firm flag

Material availability date

Earliest ship date (Shipping)

If the sales orders update in Oracle Order Management fails after the release by the
planning engine, Oracle Advanced Supply Chain Planning initiates the following
workflow notification:

Sales order changes from Oracle ASCP not committed

Oracle Advanced Supply Chain Planning derives the CSR or sales representative details
from the Created By field on the sales order header and sends the following details:

Item - The item on the sales order line

Order number: Sales order number

Line Number: Sales order line number

Customer: Customer on the sales order

Override flag (from Oracle Order Management)

Old ship method and deliver lead-time

New ship method and deliver lead-time

Old schedule arrival date

New schedule arrival date

New schedule ship date

Old schedule ship date

Old source organization

Planner Workbench 18-155

New source organization

Request ID
Note: You need to define the person named in the Created By

field as a valid user in Oracle ERP to receive the workflow


notifications.

You can use the request ID displayed on the workflow notification to bring up
the reason codes for failure to update the sales order in Oracle Order
Management.
For more details, see Oracle Order Management User Guide.

Example
This section provides an example of sales order update by Oracle Advanced Supply
Chain Planning to Oracle Order Management.
Assume that a sales order line has:

Request Date = D10

Schedule Ship Date = D20

If the planning engine determines that the material availability date is:

D22, then both the earliest ship date and schedule ship date are updated to D22.

D8, the schedule ship date is updated to the request date, which is D10. The
planning engine uses the earliest ship date to update the schedule ship date.

The updated schedule ship date can be vied in Oracle Order Management after the sales
order is released by the Planning engine.
If you have firmed a sales order in Oracle Order Management, the planning engine does
not provide any recommendation for source change. Oracle Advanced Supply Chain
Planning sources the supplies only from the source provided on the sales order. If the
sourcing causes resource overload at the source organization, the resources are still
overloaded to honor the source mentioned on the sales order.

Interactive Scheduling Using the Gantt Chart


Interactive scheduling provides a time-phased graphical interface to your plan's
scheduled activities and resources to help resolve inevitable shop floor problems. It lets
you troubleshoot exceptions arising from resource or material constraints; overloaded
or underloaded resources; absenteeism, or machine downtime. Use interactive
scheduling to pinpoint affected jobs and operations and simulate changes towards

18-156 Oracle Advanced Supply Chain Planning Implementation and User's Guide

effective, timely resolution.


You can use the Gantt Chart for plan type Constrained.

To access the Gantt Chart


Follow the appropriate navigation path as shown in the table:
Current Window

Navigation

Exception Details window

[Select any field] > [right-click] > Gantt Chart

Supply window

[Select any field] > [right-click] > Gantt Chart

Resources window

Click the Gantt Chart button

Navigator

Select a resource>[right-click]>Gantt Chart


Select a resource and click the Gantt chart
button and the bottom of the navigator
window.

The title in the Gantt Chart window reflects the view selection that you make-- Orders
View, Resource Activities View, or Supplier Capacity View.
When the Gantt Chart opens, there are two group boxes.

The first group box displays "Gantt Chart" and the instance and organization
selected.
The icons provide options for various Gantt chart views.
The Preference set determines the user preferences for Gantt chart display options.
The Go To option enables you to go to a specific date when the Gantt chart is
displayed, and the Today option enables you to view the current date.

The next group box displays the view that is selected, with a left and a right pane.
The folder icon enables you to save selected settings.
The View field enables you to select a view.

The left pane displays a tree structure with multiple columns. The columns are
dependant on the view that is selected.
Depending on the view selected, the left pane displays a list of resources, orders, or
item suppliers.
To select a view, use the drop down menu in the left pane.
The right pane panels begin at the plan start date. To go to another date, you can:

Planner Workbench 18-157

Scroll horizontally

Enter a date and time in Go to: and press Enter. To go to today, click Today.

The right panel header also shows the planning granularity that was used for a certain
portion of the planning horizon. This is different from the display granularity. For
example, you may be viewing the Gantt chart in weekly buckets, but the portion of the
planning horizon you are viewing may have been scheduled at the day level of
granularity.

The Order-Centric View


The order centric view displays the selected supplies. This view can be invoked from
the Supply or Supply/Demand block of the Planner Workbench. For the selected supply
(or supplies), if pegging actions are invoked, the Gantt Chart displays all the supplies
that peg to the selected supply. This includes supplies at various levels in the bill of
material. This is provided as a tool to view the impact on supplies across supply chain
levels on a planner's scheduling changes.
From the end assembly, the Gantt chart first displays the operations and the
requirements on the resources selected to perform the operations. Because material
availability is just as important as resource availability, it is shown within the Gantt to
make rescheduling more accurate. The dates when materials become available are
displayed as milestones. Material is shown at the beginning of the operation where it is
needed.
When accessed from the Resource Centric View, the Order-Centric view shows the
orders that were originally in the Resource Centric View.
The Orders view also functions as the view where late demand diagnosis can be
performed in the Gantt chart. When you enter the Orders view from a late demand, the
Gantt chart displays the late demand and all the supplies that peg up to that late
demand. You can choose display options to highlight the critical path or show just the
critical path. You can view the unconstrained earliest and latest start and completion
times to identify the effects of resource and supplier capacity constraints on demand
lateness. Comparison of the constrained earliest and planned start and completions
times along the various activities on the critical path, which enables you to identify the
key bottlenecks on the critical path.

The Resource-Centric View


This view can be accessed from the resource block of the Planner Workbench or by right
clicking on a selected resource(s) in the left pane of Planner Workbench.
This view displays all the activities that are being worked on by the selected resource(s).
The right pane shows resource availability as a backdrop. Resource activities that are
scheduled on the resource are shown in the foreground. A color scheme can be applied
to distinguish activities with characteristics such as: late order, early orders, firm orders,

18-158 Oracle Advanced Supply Chain Planning Implementation and User's Guide

or orders causing overloads.


Changeover times between activities are displayed in a separate color. Activities on
batchable resources can be shown either as individual activities or as consolidated
batches. Users can select activities and view the alternate or simultaneous resources
used in those activities. Activities can be moved to those alternate resources. Within the
same resource, users can drag and drop activities to earlier or later points in time. The
Resource Activities view only displays the portion of the planning horizon that is
scheduled to the minute level of granularity.
The Resource Hours view displays hours that are available compared with hours that
are used. The detail displays hours spent on late orders, hours spent on early orders,
hours spent on firm orders, and hours that overloaded and exceed available capacity.
The most granular display possible in this view is daily buckets. When viewing in daily
buckets you can only view the portion of the planning horizon that was planned in
days. When viewing in weekly buckets you can see both the portion that was planned
in days and weeks. When viewing in period buckets you can see the entire planning
horizon.
The Resource Units view displays continuous time varying profile of the resource units
that are available compared with units that are used. This view is useful if there are a
large number of available units per resource and if the units available vary with time.
Note: In both the order-centric and the resource-centric views, an

activity that appears on the right pane and is not seen on the left pane
can be brought in to the right pane by right clicking on that activity in
the left pane and selecting Jump from the right-click option. This makes
it easy to navigate to an activity.
Rescheduling is not available within the Resource Hours and the
Resource Units views.

The Supplier Capacity View


This view displays the supplier capacity that is available and the supplier capacity that
is used. It also tracks the cumulative capacity that is available. You can select a bucket
and drill down into the supply details by selecting Supply from the right-click option. If
the supplier capacity is infinite, or undefined, a dark background color is displayed.
A slider Scale option is available in the upper right portion of the chart, which controls
the maximum value of the vertical dimension. This is useful when wanting to use
different scales to identify the buld up of cumulative capacity versus the capacity
available or used in any one bucket.

Defining User Preferences - Gantt


The Preferences - Gantt page enables you to define display options for these view types:

Planner Workbench 18-159

Orders

Resource Activities

Resource Hours

Resource Units

Supplier Capacity

To access the Preferences - Gantt page


To access the Preference - Gantt page:
1.

Navigate to the Planner Workbench.

2.

Choose Tools > Preferences.

3.

Select the Gantt tab.

4.

Select a View Type.

The Orders View Type


These fields are available on the Preferences - Gantt - Orders view type page:

Row Height: Select the desired height for each row in the view. One is the smallest
and five is the largest.

Show Pegging with Material Flow Details: Select to display pegging arrows to and
from each supply segment.
Important: Select this option only if you have enables segment level

pegging for the plan. To see regular pegging between supplies and
demands, you should not select this option.

Timescale Display: Select the timescale that will appear by default when the Gantt
Chart is displayed.

Text Format: Select the text that displays within each type of bar.

Color Settings: Select the color that displays for each type of bar.

The Resource Activities View Type


The fields on the Resource Activities view type are similar to the Orders view type with
the exception of the Display Tolerances field. In the Display Tolerances field, enter the
tolerance for the number of days late that an order needs to be for it to be color coded as

18-160 Oracle Advanced Supply Chain Planning Implementation and User's Guide

late when displayed in the Gantt chart. Also enter the tolerance of the number of days
early that an order needs to be for it to be color coded as early. An order displays with
the late color setting if it is late by more than this tolerance. The same applies to early
orders.

Find Window
The Find window can be used to view subsets of data by selected criteria, such as by
time, by items, by organizations within the Gantt chart. The Find window can be used
with all views, but the fields that are available are dependant on the specific view. A
Find condition can be saved as part of a folder.
Tip: The only way to save the find condition as a folder in the Gantt

chart view is when the find window is open. Once you close the find
window, you are not allowed to save as a folder.

To display the Find window, select View>Find.

Right-Click Menu Options


The Gantt Chart provides easy access to important information and tasks related to
operations. The following options are available if you right-click with your cursor over
an operation:
[Right-Click] Menu Options

Description

View Alternate/Primary Resource

View Alternate/Primary Resource for this


operation

Load Alternate/Primary Resource

Load Alternate/Primary Resource for this


operation

View Simultaneous Resources

View Simultaneous Resources for this


operation. If in the Resource Activities view,
the selected simultaneous resource, and all of
its associated instances is added to the list of
displayed resources.

Firm/Unfirm Operation

Firm/Unfirm Operation for this operation

Reschedule

Reschedule

Supply/Demand

Open the Supply/Demand window

Planner Workbench 18-161

[Right-Click] Menu Options

Description

Exception Details

Open the Exception Details window

Items

Open the Items window

Resource Capacity

Open the Resource Capacity window

Resource Requirements

Open the Resource Requirements window

Resources

Open the Resources window

Batches

Open the Batches window

Charges

Open the Charge Details window

Material Flow Details

Open the Material Flow Details window

Horizontal Plan

Open the Horizontal Plan window

Hide/Show Resource

Temporarily hide or display a resource.

End Pegged Demands

Open the End Pegged Demands window

Save Layout

Save the list of displayed columns and their


relative order to the current folder.

Viewing Information on an Operation


You can view information on orders and operations via the Properties window or
resource Tool Tips.
To display the Properties window
1.

Select an order or operation from either pane.

2.

Right-click and select Properties. If the Properties window is already open and you
select another order or operation, you do not need to perform this step; the
properties of your new selection replace the properties of your previous selection in
the existing Properties window.
The Properties window appears.

18-162 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Note: Most of the relevant properties are already available as folder

columns in the Orders view. This enables you to view these


properties for all the orders at the same time instead of opening the
properties window one order at a time.

The Property window displays a host of information about the selected operation.
Choose tabs to access different types of information.
When you double click on the Gantt chart bar on the right panel (or the labels on
the left panel), a Property window appears with three tabs: resource, supply order,
and end demand.
The properties for the Resource tab (only for the activity node) are: department/line,
resource name, org/instance, operation sequence, resource sequence, alternate
number, firm type, start time, end time, assigned units, and total hours required.
The properties for the supply order tab (only for the supply node) are: job number,
job type, item, quantity, firm flag, suggest due date, ship date, need by date, unit
number, project, task, alternate BOM, alternate routing, and time fence.
The properties for the end demand tab (only for the supply node) are: demand date,
demand satisfied date, pegged quantity, demand name, demand qty, demand type,
demand priority, customer, customer site, and item
The resource tool tip for an operation is a subset of the Properties window; to see it,
rest your cursor over the operation in the right panel.

Specify Resources to Plot in the Lower Pane


To select resources to plot

From the Resource view, select resources using the Find window.

From the Orders view, select and order and then select Show Resources.

Specifying Time Buckets


To display a different time bucket for the right pane
1.

Right-click on any day.

2.

Choose from the following intervals:

Periods

Weeks

Planner Workbench 18-163

Days

Hours

Thirty Minutes

Fifteen Minutes
If the planning mode of the plan is Constrained (Without Detailed
Scheduling):

Gantt chart views are available only in the planning buckets (Day,
Week, Period). The system does not allow the zoom level to be less than
a day (minutes and hours are disabled). You can to zoom from Week to
Day and from Period to Week and Day. The entire planning horizon is
displayed.

In the Orders View the start of an order is set to the beginning of the
planning bucket and the end of the order is set to the end of the
planning bucket in which the order is completed.

In the Resources View the start of an activity is set to the beginning of


the planning bucket and the end of the activity is set to the end of the
planning bucket in which the activity is completed.

Rescheduling Operations
You can reschedule a job from the Resource Activities view by using the Reschedule
window, or by dragging and dropping the bar in the right pane. You can also
reschedule a job in the Orders view by editing the left pane.
To reschedule an operation using the Reschedule window
1.

In the left pane of the Gantt chart, right click on one of the nodes.
The related activity appears in the right pane.

2.

[Right-click] on the bar in the right pane.


A list of tasks or options appears.

3.

Select Reschedule.

4.

Select a new start or end date for the activity.

5.

Click OK.
The activity's new start or end date is reflected in the Gantt Chart. After moving an

18-164 Oracle Advanced Supply Chain Planning Implementation and User's Guide

activity, you can firm it by the new start or end date, or by resource.
To change the duration of an activity
1.

Specify a new start or end date using the instructions above.

2.

Select the Resize check box.

3.

Click OK.
The activity's new duration is reflected in the Gantt Chart. After changing an
activity's duration, you can firm it by the new start or end date, or by resource.

To reschedule an activity graphically


1.

Select the activity you wish to reschedule.

2.

Drag the activity to a new date or time.


The activity's new start or end date is reflected in the Gantt Chart.
After moving an activity, you can firm it by the new start or end date, or by
resource.

To resize an activity graphically


1.

Select the activity.

2.

Drag the right end of the activity bar to a desired end date. After resizing, the
activity can be firmed.

Firming an Operation
To firm an operation
1.

Place your cursor over the operation you wish to firm.

2.

Choose [right-click] > Firm/Unfirm Operation > [Firm option].

Resolving Overload of an Operation


There are three ways to resolve overload of an operation. You can:

Reschedule the operation to a time when sufficient resources are available.

Select alternate resources for the operation.

Add extra capacity to complete the operation with your current resources.

Planner Workbench 18-165

To reschedule an operation

Use the Reschedule window

Drag and drop the operation in the Gantt Chart

To load an alternate resources


1.

Place your cursor over the operation you wish to offload.

2.

Choose [right-click] > Offload to Alternate Resource.

3.

Choose an Alternate resource.


A new resource is listed for the operation in the left pane. In the right pane, the
operation's shading changes to reflect that it is updated.

To add capacity
1.

From the Resource or the Orders view, select an operation for which you wish add
capacity.

2.

Choose [right-click] > Resource Capacity.


The Resource Capacity window appears.

3.

Select a date for which you'd like to add capacity.

4.

Add capacity for a set duration for a particular shift.

5.

Click Apply.
You can then run the online planner to see the results of adding capacity for this
date. Your changes are also dynamically reflected in the Gantt Chart.
When any changes are made in the Gantt chart, including offloading, adding
capacity, rescheduling, or increasing time duration for an activity, these changes do
not take effect until the Online Planner is run.

Gantt Chart Icon Options


The following table shows the icon options for the Gantt chart and what happens when
a particular option is selected.

18-166 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Icon Option

Gantt Chart Display

Peg Up and Down

Displays upstream supplies and downstream


supplies relative to the selected supply or
demand.

Peg Up

Displays all downstream supplies relative to


the selected supply going all the way up to the
end demand.

Peg Down

Displays all upstream supplies that relate to


the selected supply or demand.

Back or Forward

Select to navigate back and forth between


prior results from pegging actions taken
within the Orders view.

Show Pegging for Selected

Displays pegging for the selected supply.


Inbound and outbound material flow is
displayed.

Show Pegging for All

Displays all pegging relationships for


displayed supply and demand.

Hide Pegging

Turns off all pegging arrows that are


displayed.

Show or Hide Intra Routing

Displays the flow of material between


operations within a routing.

Select All

Selects all rows in the Orders view.

Note: This can be done only when the


Orders view is displaying all supplies. For
example, if the Orders view is displaying a
full list of supplies only, the Select All
option selects all of the supplies. However,
if the Orders view is showing a demand
and the supplies pegged to that demand,
the Select All option does not select
anything.

Collapse All

Collapses all of the expanded options to the


highest level.

Planner Workbench 18-167

Icon Option

Gantt Chart Display

Expand Selected Supplies to Operations

All selected supplies are expanded to the


operation level.

Expand Selected Supplies/Operations to


Activities

All selected supplies are expanded to the


resource activity level.

Show Critical Path Only

Displays only critical activities.

Highlight Critical Path

Displays all activities with critical activities


highlighted.

Constrained Earliest Times

Displays constrained earliest possible start


and end times.

Unconstrained Earliest Times

Displays unconstrained earliest possible start


and end times.

Unconstrained Latest Times

Displays unconstrained latest possible start


and end times.

View Batches/Hide Batches

Displays consolidated activities that are part


of the same batch for a batchable resource,
which is a resource with multiple activities
that can be scheduled together as batches.

Show Charges

Displays an activity split based on the number


of charges planned within the activity
duration. For activities scheduled on
chargeable resources, this option displays
constituent charges of a single resource
requirement. The start and end dates of each
charge is shown as a thin white line within the
bar that represents the resource activity.

Hide Charges

Removes the charges display from the bar


graph.

Gantt Chart Pegging


Gantt Chart pegging is specific to the Orders view. For supplies that you specify, the
Gantt chart pegging view links related end assembly orders, subassembly orders and
purchased material orders together in a hierarchical display. For the entire hierarchy,
the timing of all production operations and purchased material arrivals are displayed.

18-168 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Material arrivals are shown as milestones. The hierarchy may be flexibly collapsed
(with collapsed operations and material arrivals appearing as rolled up bars, as is
commonly seen in project plans) and expanded. This view provides a consolidated view
of all operation and material arrival dependencies for a particular end assembly order.
You can drill down to any desired level and view further details.
To display Gantt Chart pegging
1.

From the Planner's Workbench, select a plan.

2.

Right click on the plan and select Supply and Demand, Supply and Demand.
The Supply/Demand window appears.

3.

Select a demand.

4.

Right click and select Gantt Chart.


The Gantt chart appears with the pegging information in the left pane. It displays
the demand and all of the supplies pegged to that demand.
Alternatively, you can select a supply or a set of supplies and enter the Gantt chart.
The Gantt chart only displays these supplies. Then you can select one of the
supplies and perform a pegging action, which results in the related supplies being
displayed.

Gantt Chart Two Views


It is possible to pass information between two open views of the Gantt chart. For
example, when viewing the Resource Activities view, you can add the Orders view
along the horizontal plain.
To display two views
1.

Navigate to the Gantt chart, Resource Activities view as an example.

2.

Select a resource activity along the timeline for one of the resources displayed in the
view.

3.

Click the Show Orders icon.


The Orders view is displayed below the Resource Activities view and is displays
the order that you selected in the Resource Activities view..

Accessing Planner Workbench From Oracle Collaborative Planning


Suppliers can view specific information in the Planner Workbench by using the Planner
Workbench tabbed region in Oracle Collaborative Planning. Based on whether you
model the supplier as an organization or as a supplier for planning purposes, the

Planner Workbench 18-169

information displayed to the supplier varies.


If you model the supplier as an organization, the following information appears in their
Planner Workbench:

Plans for which the supplier is modeled as an organization

Supplier organization name

Product families, categories, departments, lines, and transportation resources in the


supplier organization

Items and details such as components, where used, and approved suppliers within
each product family

Organization-specific supply and demand information

Your suppliers can use the Planner Workbench - Supplier Administrator responsibility
to view the following left-pane nodes and related right-pane tabbed regions in the
Planner Workbench:
Left Pane Nodes

Right Pane Tabs

Organization

Key Indicators, Actions

Category

Key Indicators, Actions

Item

Key Indicators, Horizontal Plan, Vertical Plan,


Actions,

Component

Key Indicators, Horizontal Plan, Vertical Plan,


Actions,

The following table lists the right-click menu options available in Planner Workbench
that your suppliers can use:
Function Name

Menu Options

Exceptions

Actions, Exception Details, Related


Exceptions, Save Actions

Resources

Resources, Resource Requirements, Resource


Availability

18-170 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Function Name

Menu Options

Supplier

Supplier Capacity, Supplier Flex Fences,


Supplier Variability

Routings

Routing Operations, Operation Networks

Key Indicators

Key Indicators

Pegging

Pegging, Critical Activities, End Pegged


Supplies

Horizontal Plan

Horizontal Plan

Vertical Plan

Vertical Plan

Gantt Chart

Gantt Chart

Supply Chain Bill

Supply Chain Bill

Items

Items

Components

Components

Where Used

Where Used

Sourcing

Sourcing

Destination

Destination

Process Effectivity

Process Effectivity

Co-products

Co-products

Safety Stocks

Safety Stocks

Substitutes

Substitutes

Online Replan

Start Online Planner, Stop Online Planner,


Online Replan, Online Planner Status, Batch
Replan, Launch New Plan, Copy Plan, Purge
Plan

Planner Workbench 18-171

Function Name

Menu Options

View Notifications

Notifications

Launch Notifications

Launch Notifications

Plan Options

Plan Options

Release

Select All for Release, Release

Collaborate

Publish Order Forecast, Publish Supply


Commits

Preferences

Preferences

Undo

Undo Summary, Add Bookmark

Plan Comparison Report

Compare Plans

Supply/Demand

Supply, Demand, Supply/Demand, On-hand

If you model the supplier as a supplier in the Planner Workbench, this information
appears in their Planner Workbench:

Plans for which the supplier is modeled as a supplier

Supplier name and supplier sites

Categories and items associated with the supplier

Supply and demand information specific to the supplier

Suppliers can use the Planner Workbench - Supplier User responsibility to view the
following left-pane nodes and related right-pane tabbed regions in the Planner
Workbench:
Nodes

Tabs

Supplier

Key Indicators, Actions

Category

Key Indicators, Actions

18-172 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Nodes

Tabs

Item

Key Indicators, Horizontal Plan, Actions

The following table lists the right-click menu options available in Planner Workbench
that your suppliers can use:
Function Name

Menu Options

Items

Items

Substitutes

Substitutes

Resources

Resources, Resource Requirements, Resource


Availability

Supply Chain Bill

Supply Chain Bill

Sourcing

Sourcing

Destination

Destination

Exceptions

Actions, Exception Details, Related


Exceptions, Save Actions

Horizontal Plan

Horizontal Plan

Vertical Plan

Vertical Plan

Supply/Demand

Supply, Demand, Supply/Demand, On-hand

Plan Comparison Report

Compare Plans

Safety Stocks

Safety Stocks

View Notifications

Notifications

Planner Workbench 18-173

Colors

Description

Dark Blue

Required

Cyan

Available

Magenta

Overload

Pink

Updated

Green

Firmed

Pink with Green Border

Updated/Firmed

Blue with Green Border

Required/Firmed

Displaying Suppliers Modeled as Organizations


Oracle Advanced Supply Chain Planning provides you with the flexibility of modeling
a supplier and its sites as an inventory organization. You can use this option if you want
to:

Net through the supplier's supply chain bill in order to provide the supplier's
supplier with advance visibility to their order forecast.

Constrain your supply chain plan on the basis of a lower level material or resource
constraint within the supplier.

In such cases, Oracle Advanced Supply Chain Planning plans the supplier's site like any
other internal inventory organization. When a planner views such an external
organization in the Planner Workbench, it is distinguished as a supplier site as opposed
to an internal organization through supplemental information.
Display of supplier site information provides you with advanced visibility to suppliers
beyond your immediate suppliers by creating a multi-company supply chain plan. For
example, if you source assemblies from a contract manufacturer with critical
components being furnished by a tier 2 supplier, then you may want to create a
multi-company plan. In such a plan, you can model your immediate suppliers as
inventory organizations, and have the supply chain plan net through this organization
in order to create demand for the tier 2 supplier. You can then publish the output of this
plan as forecasts for both your immediate and tier 2 suppliers.
You can create an external organization and associate it to the supplier site representing
the contract manufacturer in Oracle Inventory. Once the organization has been defined,

18-174 Oracle Advanced Supply Chain Planning Implementation and User's Guide

you can create the reference setup information for planning purposes in this
organization like items, bills of material, routings, resources, and operations.
For more details on setting up a supplier site as an inventory organization, see Oracle
Inventory User's Guide.

To review plan information with suppliers modeled an organizations


1.

Run a supply chain plan.

2.

Navigate to Supply Chain Plan > Workbench to view plans by supplier


organizations.

3.

You can view the supplier icon and the supplier's company and site names in the
Navigator window of Planner Workbench. The supplier sites that are modeled as
organizations are graphically distinguished as external organizations in the
Navigator window.

4.

Highlight an organization, right-click, and select Supply/Demand.

5.

The Supply/Demand window displays the Source Supplier and Source Supplier
Sites in addition to the organization code for the modeled organization.

Planner Workbench 18-175

19
Integrating with Planning and Manufacturing
Environments
This chapter covers the following topics:

Overview of Integration with Planning and Manufacturing Environments

Common Features in Hybrid Manufacturing Environments

Oracle Project Manufacturing

Oracle Flow Manufacturing

Oracle Process Manufacturing

Oracle Shop Floor Management

Material Planning for Oracle Complex Maintenance Repair and Overhaul

Integrating with Oracle Demantra Demand Management

Integrating with Oracle Demantra Sales and Operations Planning

Overview of Integration with Planning and Manufacturing Environments


Oracle Advanced Supply Chain Planning integrates with:

Mixed-mode manufacturing environments

Other planning and manufacturing environments

Mixed-Mode Manufacturing Environments


Mixed-mode manufacturing lets you plan distribution and manufacturing operations
for hybrid environments. You can plan for the full range of discrete, repetitive, process,
project, and flow manufacturing environments. You can also plan to make to stock,
make to order, assemble to order, and configure to order products simultaneously,
using a single plan across all methods. This features enables you to use the most
efficient process to build each product.

Integrating with Planning and Manufacturing Environments 19-1

Mixed-mode manufacturing is supported by the following combination of Oracle


Applications: Oracle BOM (for discrete manufacturing), Oracle Flow Manufacturing,
Oracle Project Manufacturing, and Oracle Process Manufacturing. These serve
primarily to provide process plan (routing) data to the Oracle ASCP engine. They also
provide the user interfaces with which users of the different manufacturing modes view
the output of the planning process.
Note: Repetitive manufacturing environments are supported in

unconstrained planning, but not in constrained or optimized planning.


For repetitive manufacturing environments that require constrained or
optimized planning, it is recommended that you use flow schedules in
Oracle Flow Manufacturing.

The planning engine adjusts the lot based job supply quantities displayed in the Planner
Workbench by the Reverse Cumulative Yield (RCY) figures. Since the job quantity in
the execution system represents the quantity of the current operation of the job, the final
supply quantity in the planner workbench that represents the quantity coming out of
the last operation of the routing is different.
Other Planning and Manufacturing Environments
Other planning and manufacturing environments that integrate with Oracle Advanced
Supply Chain Planning are::

Oracle Complex Maintenance and Overhaul, see Material Planning for Oracle
Complex Maintenance and Overhaul

Oracle Strategic Network Optimization, see Integrating Strategic Network


Optimization

Oracle Production Scheduling, see Integrating Production Scheduling

Oracle Demantra Demand Management, see Integrating with Oracle Demantra


Demand Management

Oracle Demantra Sales and Operations Planning, see Integrating with Oracle
Demantra Sales and Operations Planning

Common Features in Hybrid Manufacturing Environments


Oracle ASCP includes full support for by-products, co-products, lot expirations, and
formula effectivity dates. In some plan types, repetitive manufacturing features are
supported.

Phantom Routings
Phantoms are non-stocked assemblies that let you group together material needed to

19-2 Oracle Advanced Supply Chain Planning Implementation and User's Guide

produce a subassembly. Oracle ASCP explodes requirements through a phantom


subassembly to the components as if the components were directly tied to the parent
assembly. No planned orders are generated for phantom assemblies. Routings for
phantom items are used to generate resource requirements. However, the planning
engine does not support phantom routings for constrained plans.
Phantom Routings are included for all phantom items in an organization based on the
settings of the Organization level parameter use phantom routings in Oracle Bills of
Material. An additional parameter inherit phantom operation sequence set at the
inventory organization level in Oracle Bills of Material determines whether components
of phantom items will retain their operation sequence or inherit them from the parent
.
Note: The combination of use phantom routings = Y and inherit

phantom operation sequence = N is not supported.

The following figure and table summarize the different behavior of a phantom item and
its components associated with settings of the two parameters, according to the
example that follows.

Integrating with Planning and Manufacturing Environments 19-3

Bill of Material Structure for Assembly A

Use Phantom Routing

Inherit Phantom Op Seq

Behavior

Yes

Yes

Not supported

Yes

No

Not supported

19-4 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Use Phantom Routing

Inherit Phantom Op Seq

Behavior

No

Yes

Resource requirements
generated for R1 and R2, but
not R3 and R4. Due dates of
Items E and F are calculated
based on offset percentage of
Op Seq 10.

No

No

Resource requirements
generated for R1 and R2, but
not R3 and R4. Due dates of
Items E and F are calculated
based on offset percentages of
Op Seq 30 and 40,
respectively.

For more details, seeDefining Bills of Material Parameters, Oracle Bills of Material User's
Guide and Phantoms, Oracle Bills of Material User's Guide.
Oracle Shopfloor Manufacturing (OSFM) does not use the phantom routing's operation
sequence for the exploded phantom component requirements. The planning engine
uses value No for organization parameter Inherit phantom op seq when it creates
planned orders for Oracle Shopfloor Manufacturing (OSFM) lot based jobs.

Utilization Efficiency
Utilization and efficiency occur in capacity planning. Routings are used to generate
capacity requirements for planned orders and suggested repetitive schedules by the
planning engine. You can define utilization and efficiency on a department resource
within Bills of Materials. For Flow Routings, the utilization and efficiency of individual
resources used on a line in the Mixed Model Map definition are considered for
determining the line rate. For repetitive schedules, it is assumed that the efficiency and
utilization are factored into the user definition of line rate.
Utilization is a percentage. The range of values for utilization is 0.0 to 1.0.
The range of values for efficiency is zero to infinity. The adjusted resource hours for
each resource requirement planned on a department resource takes into account the
utilization and efficiency of the resource. The adjusted resource hours of the resource
requirement is calculated as follows:
Adjusted resource hours = resource required hours * utilization * efficiency.
(You can view utilization and efficiency in the Resources window in the Planner
Workbench).
For more details, see Assigning Resources to a Department, Oracle Bills of Material User's
Guide

Integrating with Planning and Manufacturing Environments 19-5

Routing Effectivity
Routing Effectivity is incorporated into Capacity Planning with Oracle Planning
Products.
Routings are used to generate capacity requirements for Planned Orders and Suggested
Repetitive schedules by the planning engine. With the new functionality, resource
requirements are generated using routings which are effective on the start date of the
planned order or suggested repetitive schedule.
Each routing has an effective date and a disable date which indicates the date range for
which the routing is effective. This is defined in Oracle Bills of Material. Routings are
used to list the different resources which are required at each operation for an item.
For more details, see Creating a Routing, Oracle Bills of Material User's Guide

Simultaneous, Aggregate, and Alternate Resources


This flexfield can be used to enter data for planning and scheduling: Cost of using
Alternate BOM / Routing, which is defined via a flexfield in the Bills of Material form.
The following cases can be used as a reference during implementation.
Example 1
An operation has three activities. The resource in each activity is individually replaced
by an alternate resource.
Primar
y
Resou
rce
Seq

Primar
y
Sched
ule
Seq

Primar
y
Resou
rce

Primar
y
Princi
pal

Primar
y
Substi
tute
Group
Numb
er

Altern
ates
Substi
tute
Group
Numb
er

Altern
ates
Sched
ule
Seq

Altern
ates
Replac
ement
Group

Altern
ates
Resou
rce

Altern
ates
Princi
pal

10

10

M1

10

M1-1

30

20

M2

20

M2-1

50

30

M3

30

M3-1

Example 2
An operation has three activities. The resource in each activity is replaced by more than
one alternate resources.

19-6 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Primar
y
Resou
rce
Seq

Primar
y
Sched
ule
Seq

Primar
y
Resou
rce

Primar
y
Princi
pal

Primar
y
Substi
tute
Group
Numb
er

Altern
ates
Substi
tute
Group
Numb
er

Altern
ates
Sched
ule
Seq

Altern
ates
Replac
ement
Group

Altern
ates
Resou
rce

Altern
ates
Princi
pal

10

10

M1

10

M1-1

30

20

M2

10

M1-2

50

30

M3

20

M2-1

20

M2-2

30

M3-1

Example 3
An operation has three activities. Each activity has a principal and a simultaneous
resource. Each pair of principal and simultaneous resource is replaced by an alternate
pair of principal and simultaneous resource.
Primar
y
Resou
rce
Seq

Primar
y
Sched
ule
Seq

Primar
y
Resou
rce

Primar
y
Princi
pal

Primar
y
Substi
tute
Group
Numb
er

Altern
ates
Substi
tute
Group
Numb
er

Altern
ates
Sched
ule
Seq

Altern
ates
Replac
ement
Group

Altern
ates
Resou
rce

Altern
ates
Princi
pal

10

10

M1

10

M1-1

20

10

L1

10

L1-1

30

20

M2

20

M2-1

40

20

L2

20

L2-1

50

30

M3

30

M3-1

60

30

L3

30

L3-1

Example 4
An operation has three activities. Each activity has a principal and a simultaneous

Integrating with Planning and Manufacturing Environments 19-7

resource. Each pair of principal and simultaneous resource is replaced by alternate sets
of resources. Some of these alternate sets have more resources than the primary sets
they are replacing. Other alternate sets have fewer resources than the primary sets they
are replacing.
Primar
y
Resou
rce
Seq

Primar
y
Sched
ule
Seq

Primar
y
Resou
rce

Primar
y
Princi
pal

Primar
y
Substi
tute
Group
Numb
er

Altern
ates
Substi
tute
Group
Numb
er

Altern
ates
Sched
ule
Seq

Altern
ates
Replac
ement
Group

Altern
ates
Resou
rce

Altern
ates
Princi
pal

10

10

M1

10

M1-1

20

10

L1

10

L1-1

30

20

M2

10

L1-2

40

20

L2

20

M2-1

50

30

M3

20

L2-1

60

30

L3

30

M3-1

Example 5
An operation has three activities. Each activity has a principal and a simultaneous
resource. When alternate resources are chosen for the first activity, alternate resources
should also be chosen for the second and third activities. This synchronous selection of
alternate resources is enabled by specifying the same substitute group number across all
three activities.
Primar
y
Resou
rce
Seq

Primar
y
Sched
ule
Seq

Primar
y
Resou
rce

Primar
y
Princi
pal

Primar
y
Substi
tute
Group
Numb
er

Altern
ates
Substi
tute
Group
Numb
er

Altern
ates
Sched
ule
Seq

Altern
ates
Replac
ement
Group

Altern
ates
Resou
rce

Altern
ates
Princi
pal

10

10

M1

10

M1-1

20

10

L1

10

L1-1

30

20

M2

20

M2-1

19-8 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Primar
y
Resou
rce
Seq

Primar
y
Sched
ule
Seq

Primar
y
Resou
rce

40

20

L2

50

30

M3

60

30

L3

Primar
y
Princi
pal

Primar
y
Substi
tute
Group
Numb
er

Altern
ates
Substi
tute
Group
Numb
er

Altern
ates
Sched
ule
Seq

Altern
ates
Replac
ement
Group

Altern
ates
Resou
rce

20

L2-1

30

M3-1

30

L3-1

Altern
ates
Princi
pal

Example 6
This example illustrates examples of data setups that are inconsistent.
Primar
y
Resou
rce
Seq

Primar
y
Sched
ule
Seq

Primar
y
Resou
rce

Primar
y
Princi
pal

Primar
y
Substi
tute
Group
Numb
er

Altern
ates
Substi
tute
Group
Numb
er

Altern
ates
Sched
ule
Seq

Altern
ates
Replac
ement
Group

Altern
ates
Resou
rce

Altern
ates
Princi
pal

10

10

M1

10

M1-1

20

10

L1

20**

L1-1

30

20

M2

20

M2-1

40

20

L2

20

L2-1

50

30

M3

30

M3-1

60

30

L3

4*

30

L3-1

* Substitute group number cannot be different for two records that have the same
schedule sequence numbers.
** A schedule sequence number within a replacement group under a given substitute
group number cannot be different from one of the schedule sequence numbers of the
primaries defined under that same schedule.

Integrating with Planning and Manufacturing Environments 19-9

Co-products
In some production environments, an item may turn into one or more parent items
depending on factors such as process control, test results, and raw material quality. The
parent items are called co-products.
Both Oracle Shop Floor Manufacturing (OSFM) and Oracle Process Manufacturing use
co-products
Identifying Co-products
You identify co-products as a bill of material structure. In this diagram, assembles A, B,
and C are co-products produced from raw material X. The percentage figures represent
the expected mix of production of the co-products.

19-10 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Co-products

Co-products and Order Promising


Order promising considers co-product supplies for order promising as long as the
demand is later than the co-product supply date. Using this product structure:

On day 25, you have scheduled receipts for 10 item A, 6 item B, and 4 item C

On day 10, you take a sales order against item B that is due on day 35. Order
promising considers the scheduled receipt for quantity 6 as available to satisfy the
sales order.

On day 10, you take a sales order against item C that is due on day 20. Order
promising does not consider the scheduled receipt for quantity 4 on day 25 as
available to satisfy the sales order.

On day 10, you take a sales order against item A for quantity 15 due on day 25.

Integrating with Planning and Manufacturing Environments 19-11

Order promising considers the scheduled receipt for quantity 10 as available to


satisfy the sales order; however, there is a shortage of quantity 5

Capable-to-promise calculates that you need 10 item X to result in 5 item A


(production of quantity 1 of item X results in production of quantity 0.5 of item A, 5
/ 0.5 = 10)

If there is enough item X available to result in 5 item A by day 25, order promising
creates supply against item A for quantity 5 due on day 25, supply against item B
for quantity 3 due on day 25, and supply against item C for quantity 2 due on day
25.

Co-products and the Planning Process


The collection process collects co-product information.
The planning engine calculates supply for the co-product assemblies and demand and
supply for the components based on the demand for any one of the co-product
assemblies. It uses any component-level yield factors that you have specified when
calculating component demand.
It plans co-products on a daily basis and nets co-product supplies before creating
planned orders to minimize inventory.
In Planner Workbench, you can:

Identify co-products in the Navigator by a unique icon that differentiates them from
components

Release planned orders for the assembly for which you realized demand

Track the production for all the co-products by viewing supplies against the other
co-products

To view a co-product relationship, navigate to the Items window, then press the
Co-products button to view the related co-products and their planned percentages.
In the example, if you intend to produce 10 units of assembly A, the planning engine
calculates demand for X as 20 units of X (10 units / 0.5 co-product percentage). The
supply of 20 X plans for production of 10 units of supply for A, 6 units of supply (20 *
0.3) for assembly B, and 4 units of supply (20* 0.2) for assembly C.
The supply orders for the co-product assemblies are of types Planned order and
Planned order co-product / by-product.
This table shows the supply/demand picture as a result of the demand against assembly
A for 10 units on Day 25

19-12 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Demand or Supply

Day 10

Day 25

Day 35

Demand (A)

10

Supply (A)

10 (Planned order)

Demand (B)

Supply (B)

6 (Planned order
co-product/by-produc
t)

Demand (C)

Supply (C)

4 (Planned order
co-product/by-produc
t)

This table shows the supply/demand picture after you get demand against assembly B
for 2 units on Day 35.
Demand or Supply

Day 10

Day 25

Day 35

Demand (A)

10

Supply (A)

10

Demand (B)

Supply (B)

Demand (C)

Supply (C)

This table shows the supply/demand picture after you get demand against assembly C
for 10 units on day 10. The planning engine does not move Planned order co-product /
by-product supply either in or out to support other demands; it sets their due date on
the same day as the planned order due date.

Integrating with Planning and Manufacturing Environments 19-13

Demand or Supply

Day 10

Day 25

Day 35

Demand (A)

10

Supply (A)

25

Demand (B)

Supply (B)

15

Demand (C)

10

Supply (C)

10

If you release the planned order for assembly A, Planner Workbench creates a supply
for quantity 20 to account for the production of assemblies A, B, and C from the
material requirements of X for 20. The actual supply open for assembly A within the
planning engine is 10.
The next time you run the plan, the planning engine uses supply of 10 units for
assembly A and co-product / by-product supply for assembly B of 6 units and assembly
C for 4 units. If you do not want to maintain the co-product / by-product supplies, clear
the Co-products supply flag on the supply and the planning engine does not create
co-product / by-product supplies.
Co-products and Safety Stock
You may have an operation that produces both a supply and a co-product supply. If the
planning engine pegs the supply to a safety stock, it marks the related co-product
supply as low priority. This:

Causes the pegging process to peg the co-product supply to low priority demands
for the co-product

Eliminates conflicting scheduling objectives on the operation

See Safety Stock, page 6-133.

Oracle Project Manufacturing


Oracle Project Manufacturing is designed to support companies that manufacture
products for projects or contracts. It provides robust project tracking, billing, and
budgeting. You can plan in a project or contract environment by segmenting all sources
of supply and demand by project. This allows the planning process to identify
components as shared or project specific, track existing inventories by project, and
provide visibility to all supply and demand associated with the project.

19-14 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Oracle Project Manufacturing also supports Seiban production. Seiban is a Japanese


management practice. The word sei means production, and the word ban means
number, thus implying a production number. A manufacturing plan is therefore
managed by a Seiban number. All demand and supply for the manufacturing plan is
associated with the Seiban number (via its project number).
Oracle Project Manufacturing is also designed for engineer-to-order (ETO) environment
and a assemble-to-order environment. This enables a manufacturer to track supply and
demand with a particular product, project, or customer.
Oracle ASCP supports Oracle Project Manufacturing through Project Planning. With
Project Planning you can:

Include project or project-task or Seiban numbers in forecast, MPS, and MDS


entries.

Load, copy or merge forecast, MPS, and MDS entries with project or project-task or
Seiban numbers.

Recognize and allocate supply according to project or project-task or Seiban


numbers.

Combine project or project-task and Seiban related supply and demand with
common supply and demand in the same plan or schedule.

Perform netting by planning groups, project or Seiban, and tasks

Generate planned orders with project or Seiban, and task references

Execute a plan in the Planner Workbench by planning group, project or project-task,


and Seiban.

Perform net change simulation in a project environment.

Generate planned orders with project or project-task or Seiban.

Implement planning suggestions by planning group, project or project-tasks, or


Seiban numbers.

Oracle Project Manufacturing is integrated with Oracle ASCP. Oracle ASCP supports
constraint-based supply chain planning and optimization with online simulations for
Engineer-to-Order (ETO) manufacturing typical in the Aerospace and Defense Industry.
It features the following:

Hard and Soft Pegging


The hard and soft pegging feature is fully supported by Oracle ASCP. An item's
attribute can be set to any of the following pegging levels which are elaborated below:

Integrating with Planning and Manufacturing Environments 19-15

Soft Pegging
The planning process allocates supply at the project or project-task level (or Seiban) to
demand at the project or project-task level (or Seiban) according to the reservation level
set in the plan level options.
All reservations of supply to demand records is for a single item. Common, nonproject
supply is used to satisfy project demand. For a soft pegged demand, excess project
supply (or common supply) is always available for another project's demand.
No project references are made to planned orders issued to soft pegged items.
(Choose the End Assembly/Soft Pegging option for both soft pegging and end assembly
pegging. End assembly pegging traces the end assembly to which the item is pegged at
the top of the bill of material.)
Hard Pegging
In this option, the planning process allocates supply at the project or project task level
(or Seiban) to demand at the project or project task level (or Seiban), according to the
reservation level set in the plan level options. Excess common supply from one project
can only be shared among projects in the same planning group, if reservation level is set
at planning group.
Project references are attached to planned orders for hard pegged items.
(Choose the End Assembly/Hard Pegging option for both hard pegging and end
assembly pegging).
Common Supply Netting
The new netting logic for Project Planning also takes into account excess common
supply for project demand for hard pegged items. This netting logic is available only if
the reservation level option for the plan is set to Planning Group.
For the above, you can generate a graphical pegging display. If none is used for
pegging, project material allocation, end assembly pegging, and graphics are disabled.

Supply Chain Project Planning with Hard Pegging


In situations where projects are executed across multiple organizations, Oracle ASCP
provides you with the same useful features for managing demand and supply across
multiple organizations in the supply chain.
It uses similar logic as Project Manufacturing planning to plan projects in multiple
organizations and ensures that the project information is permeated to all organizations
in the Supply Chain. Supply for a project belonging to multiple organizations can be
netted against the demand for the same project in a single planning run.
Project Supply Chain Planning provides you with a visibility across the entire supply
chain. You can use the same features to obtain project specific information from the
Planner Workbench.

19-16 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Note: The project control level for all project manufacturing

organizations must be the same for all organizations in the supply


chain project planning scenario.

Group Netting
The netting logic can include a group of projects. Excess supply in one project can be
reserved against demand for another project belonging to the same planning group. For
this, set the reservation level to planning group. If reservation level is set to project then
it is not group netting.
Borrow Payback
Two order types have been created in Project Planning to distinguish demand and
supply resulting from a borrow/payback transaction in Project Manufacturing:

Payback Demand

Payback Supply

You can search for borrow/payback demand/supply using these order types. You can
also see these order types on the Planner Workbench.
Planner Workbench
You can view payback demand created in the borrowing project and payback supply
created in the lending project for an Item in the horizontal material plan and the
Supply/Demand window in the Planner Workbench.
A scheduled payback transaction is considered as a new type of supply called payback
supply for the lending project and a new type of demand called payback demand for
the borrowing project. The scheduled payback date is used as the supply and demand
date.
In the Preferences window, you can choose to display the payback demand and
payback supply for the horizontal material plan.
The supply/demand picture can be viewed. No changes are allowed here, for example
rescheduling or changing the quantity.
In the enterprise view, the payback supply is in a separate column. Payback demand is
included in the other independent demand column. Payback supply is included in total
supply. Payback demand is included in gross requirements. In addition, payback
supply is included in current schedule receipts.
Pegging
You can view the borrow and payback relationships in the pegging window.
Please see the Oracle Project Manufacturing Implementation Manual for more information
on Borrow/Payback in Project MRP.

Integrating with Planning and Manufacturing Environments 19-17

Default Project for Supplies Pegged to Excess


Oracle Advanced Supply Chain Planning allows you to manage planned supplies
pegged to excess inventory when re-planning in a project manufacturing environment.
You can specify a valid project as a default project for all supplies pegged to excess by
using the MSC: Default Project for Supplies Pegged to Excess profile option.
Note: Oracle Advanced Supply Chain Planning assigns the default

project for supplies pegged to excess only to hard pegged items.

To setup a default project


1.

Define a project that is valid for all organizations that will be listed in the plan
options. It will be used for assigning supplies that are pegged to excess. An existing
project can also be used.
See the Oracle Projects Users Guide for more information on defining projects.

2.

Set the value of the profile option MSC : Default Project for Supplies Pegged to
Excess to the project code defined in step 1.
This profile can be setup at the Site, Application, Responsibility, or User Level

3.

To setup at the User Level for the user that launches the plan, navigate to Edit >
Preferences > Profiles
The Personal Profile Values form appears.

4.

Specify a default project code for the profile option MSC: Default Project for
Supplies Pegged to Excess.

Example
Consider an assembly item A with sub assembly item B, which uses component item C.
The quantity per assembly for components B and C is 1.
An order quantity of 1 is placed for item A against project P1.
The planning system generates a planned order demand of 1 for item B. The order
multiplier for item B has been set to 4. This results in a planned order of 4 for item B.
The planning system generates a planned order demand of 4 as well as a planned order
of 4 for item C. The system splits the planned order based on the project codes:
1 - Planned order quantity of 1 pegged to project P1.
2 - Planned order quantity of 3 pegged to excess (no project code).
If the planned order for excess is released without a project code it will be rejected in
purchasing (release fails, no purchase order will be created).

19-18 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Scenario 1:
Project with demand = P1
Default project code = P2
Scenario 1

The planned orders are split into two parts:

The planned order quantity of 1 is pegged to the project with demand, which is P1.

The planned order quantity of 3 is pegged to excess with the default project code,
which is P2.

Explanation:

The total supply order is 4 based on the order modifier. The supply is split into two
planned orders because of the fact that some part of the supply is pegged to the
project demand and some part of the supply is pegged to excess.

In case of soft pegging, a planned order is not referenced to a project.

Scenario 2:
Project with demand = P1
Default Project = P1

Integrating with Planning and Manufacturing Environments 19-19

Scenario 2

The planned orders are not split because the default project is the same as the project
with demand.

Model/Unit Effectivity (Serial Effectivity)


Oracle ASCP supports Model/Unit Effectivity.
Items
Items can be set for effectivity control method. The full pegging attribute for the item
must not be set to no pegging if the item is under model effectivity control. It must be
set to soft pegging or hard pegging.
Define MDS/MPS Entries by Unit Numbers
You can enter schedule entries by Model Unit Number. The unit number that you enter
is validated against the master list of unit numbers that are eligible for that end item. If
the item on the entry is a orderable subassembly, used in the bills of other end items,
the entry can be associated with the unit numbers of its end item.
Unit Numbers in Sales Orders
You can load sales orders into a MDS, and have the unit number specified against the
sales order.
Effectivity in the BOM
You can snapshot bills for items under unit effectivity in addition to those under date
effectivity. The Engineering Changes Information snapshot as a part of the BOM can
have the component effectivity specific to an end item unit number or a range of item
unit numbers.
The snapshot tasks include end item unit number for different supply and demand
entities used in the planner.
Generating Planned Orders
You can net all supply for a End Item Unit number to the demand for the end item.

19-20 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Oracle ASCP generates planned orders with Unit Number specified on them. Demand
for components can be created with model/unit number effectivity in addition to
components with date effectivity. Oracle ASCP does not generate suggested repetitive
schedules with Unit Number specified on them.
Planner Workbench
You can view the unit numbers of all items under unit number effectivity in the
demand, supply, items, end assemblies. In the Find window you can specify the unit
numbers while viewing items, supply/demand or exceptions. You can enter unit
number information for new planned orders and MDS entries in the Planner
Workbench. However, you cannot modify existing unit numbers tied to planned
orders/MDS records from the Planner Workbench.
Pegging
You can view the unit number information in the pegging views.
WIP Mass Load / PO Requisitions Interface
When you implement Planned Orders in the Planner Workbench, you can pass on the
unit number information to WIP and PO.
Flow Line Scheduling
You can view the unit numbers of all unscheduled orders under unit number effectivity
in the Line Scheduling Workbench Unscheduled Orders window (Oracle Flow
Manufacturing Workbench). When you create new schedules based on an unscheduled
order unit number effectivity, the resulting flow schedule contains the unit number
reference.
You can create new flow schedules under unit number effectivity and view the
numbers for existing schedules in the Line Scheduling Workbench Detail window. You
can create and update flow schedules under unit number effectivity using the API.

Project Specific Safety Stock


The planning engine plans safety stock within:

Projects

Planning groups

Use this feature if your business has supplies and demands segregated by ownership of
inventory and if you operate in a projects/seiban or contracts environment.
The planning engine uses item attribute Reservation Level to determine netting and
pegging behavior. If Reservation Level is:

Project/Task: The planning engine follows non-project netting and pegging logic.
See Safety Stock, page 6-133.

Integrating with Planning and Manufacturing Environments 19-21

Higher than Project/Task: The planning engine meets safety stock levels of the
combined requirements at that Reservation Level. For example, if Reservation Level
is Project, the planning engine sums the safety stock requirements from all of the
tasks in each project and meets that safety stock level for the project.

You can see safety stock information with project/task references in the:

Planner Workbench, Horizontal Plan window, Projects view; see Horizontal Plan,
page 18-51: The safety stock numbers that display are for all of the projects in a
period. For example, day 5 includes safety stock of 10 units for project P1 and 15
units for project P2; the safety stock row in the horizontal plan shows 25 units for
the item.

Pegging information; see Pegging Overview, page 18-81: For supplies, the pegging
Properties window shows the project and task reference of the safety stock demand.

Planner Workbench and Collections Workbench, Safety Stock window; see Safety
Stock Window, page 18-126.

Non-MRP planned Safety Stock


When you specify safety stock levels by project in Oracle Inventory, specify the project
along with the effective date and stock level. If the project control level is project-task,
specify any task in the project; the planning engine does not plan safety stock by task
number.
If a large portion of your safety stock demands relate to one project, specify the project
as the value for the profile option MSC: Safety stock project. The project value defaults
in each safety stock level entry but you can override it.
You should generally specify safety stock levels on workdays. If you specify a safety
stock level on a non-workday, the planning engine compares the safety stock level on
the non-workday and the previous workday and sets the safety stock level of the
previous workday to the greater of the levels. For example:

You specify safety stock level on a workday as 10. You specify safety stock level on
the next day, a non-workday as 11. The planning engine sets the workday safety
stock level to 11 and the non-workday safety stock level to 0.

You specify safety stock level on a workday as 13. You specify safety stock level on
the next day, a non-workday as 10. The planning engine sets the workday safety
stock level to 13 and the non-workday safety stock level to 0.

You specify safety stock level on a workday as 0. You specify safety stock level on
the next day, a non-workday as 12. The planning engine sets the workday safety
stock level to 12 and the non-workday safety stock level to 0.

Examples

This table shows safety stock calculations for item A7 with projects P1 and P2. Plan

19-22 Oracle Advanced Supply Chain Planning Implementation and User's Guide

reservations is set to the project level and hard pegging level is set to the project level.
Item pegging attribute is set to hard pegging.
The safety stock requirements are:

Item: A7, Project/Seiban: P1, Quantity: 50, Effective date: <blank>

Item: A7, Project/Seiban: P1, Quantity: 150, Effective date: 1 November

The on-hand balances are:

P1: 10

P2: 5
Schedule
Entity

20 October

30 October

1 November

1 December

Demand

50 (P1)

40 (P2)

20 (P1)

10 (P2)

Safety stock
demand

50 (P1)

150 (P2)

Scheduled
receipts

25 (P2)

5 (P1)

Planned orders

85 (P1)

10 (P2)

20 (P1)

10 (P2)

150 (P2)
Projected
available
balance

50 (P1)

50 (P1)

50 (P1)

50 (P1)

150 (P2)

150 (P2)

This table shows safety stock calculations for item A7 with projects P1 and P2. Plan
reservations is set to the planning group level and hard pegging level is set to the
project level. Item pegging attribute is set to hard pegging. If you have supplies within a
bucket for projects belonging to same planning group, the allocation of supply to
demand is completely random across projects.
The safety stock requirements are:

Item: A7, Project/Seiban: P1, Quantity: 50, Effective date: <blank>

Item: A7, Project/Seiban: P1, Quantity: 150, Effective date: 1 November

The on-hand balances are:

Integrating with Planning and Manufacturing Environments 19-23

P1: 10

P2: 5
Schedule
Entity

20 October

30 October

1 November

1 December

Demand

50 (P1)

40 (P2)

20 (P1)

10 (P2)

Safety stock
demand

50 (P1)

150 (P2)

Scheduled
receipts

25 (P2)

5 (P1)

Planned orders

55 (P1)

40 (P2)

20 (P1)

10 (P2)

150 (P2)
Projected
available
balance

50 (P1)

50 (P1)

50 (P1)

50 (P1)

150 (P2)

150 (P2)

This table shows safety stock calculations for item A7 with projects P1 and P2. Plan
reservations is set to the project-task level and hard pegging level is set to the project
level. Item pegging attribute is set to hard pegging.
The safety stock requirements are:

Item: A7, Project/Seiban: P1, Quantity: 50, Effective date: <blank>

Item: A7, Project/Seiban: P1, Quantity: 150, Effective date: 1 November

The on-hand balances are:

P1, T1: 10

P2, T2: 5
Schedule
Entity

20 October

30 October

1 November

1 December

Demand

50 (P1,T2)

40 (P2,T1)

20 (P1,T2)

10 (P2, T1)

19-24 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Schedule
Entity

20 October

30 October

1 November

1 December

Safety stock
demand

50 (P1,T1)

150 (P2,T2)

Scheduled
receipts

25 (P2,T1)

5 (P1,T1)

Planned orders

50 (P1,T2)

15 (P2,T1)

20 (P1,T2)

10 (P2,T1)

35 (P1,T1)
Projected
available
balance

50 (P1,T1)

145 (P2,T2)
50 (P1,T1)

50 (P1,T1)

50 (P1,T1)

150 (P2,T2)

150 (P2,T2)

This table shows safety stock calculations for item A7 with projects P1 and P2. Plan
reservations is set to the project level and hard pegging level is set to the project level.
Item pegging attribute is set to hard pegging.
The safety stock requirements are:

Item: A7, Project/Seiban: P1, Quantity: 50, Effective date: <blank>

Item: A7, Project/Seiban: P1, Quantity: 150, Effective date: 1 November

The on-hand balances are:

P1: 10

P2: 5
Schedule
Entity

20 October

30 October

1 November

1 December

Demand

50 (P1)

40 (P2)

20 (P1)

10 (P2)

Safety stock
demand

50 (P1)

150 (P2)

Scheduled
receipts

25 (P2)

5 (P1)

Integrating with Planning and Manufacturing Environments 19-25

Schedule
Entity

20 October

30 October

1 November

1 December

Planned orders

85

10

170

10

Projected
available
balance

50

50

200

200

MRP planned Safety Stock

Specify the safety stock bucket days and the safety stock percent. The planning engine
uses these parameters for the safety stock calculation for each project.
With planning group reservations, the planning engine uses the parameters for the
safety stock calculation for the projects in each planning group.
With both planning group reservation level and projects reservation level, the associates
each safety stock supply to the project and task of the last demand in the safety stock
bucket days window. For example, safety stock bucket days is 3. When the planning
engine is calculating safety stock for day 1, it includes the demands for days 1, 2, and 3
in the calculation. Supply suggestions created to satisfy safety stock demand for day 1
show the project and task identifiers of the last demand on day 3.
If you plan in either weekly or period buckets, specify a safety stock bucket days value
that is long enough to reach to the end of week or period buckets since those demands
are due at the end of the week or period.
Example

This table shows safety stock calculations for item A7 with projects P1 and P2. Plan
reservations is set to the project level and hard pegging level is set to the project level.
Item pegging attribute is set to hard pegging.
The safety stock parameters are:

Safety stock bucket days: 4

Safety stock percent: 10

The on-hand balances are:

P1: 10

P2: 5

The safety stock calculations for day 20 , project P1 is:

Demands in the next four days (safety stock bucket days) for project P1: 70 (50 on
day 20 + 20 on day 22)

19-26 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Average daily safety stock demand: 18 (70 / 4 = 17.5)

Safety stock supply needed: 2 (18 * 0.1) = 1.8)


Schedule
Entity

20

21

22

23

24

25

Demand

50 (P1)

40 (P2)

20 (P1)

10 (P2)

85 (P1)

40 (P1)

10 (P2)

100 (P2)

Scheduled
receipts

25 (P2)

5 (P1)

Planned
orders

37 (P1)

1 (P1)

21 (P1)

11 (P2)

80 (P1)

40 (P1)

10 (P2)

100 (P2)

Projected
available
balance

2 (P1)

12 (P2)
3 (P1)

4 (P1)

4 (P1)

4 (P1)

4 (P1)

2 (P2)

2 (P2)

3 (P2)

3 (P2)

3 (P2)

Workflow Based Project Exception Messages


Along with the other Exception Messages, Project Planning provides the following
project related exception messages that can help monitor project material plans. Like
other exception messages, these exception messages are also workflow enabled for
better supply chain coordination. The Project Manager or Task Manager (if defined) are
also be notified of these plan exceptions.

Items with Excess inventory in a project-task: This exception message enlists all
items with excess inventory in a project or project-task. This exception occurs when
the projected on-hand quantity of the item in a project or project-task exceeds zero
or safety stock by more than the value you entered in Excess Quantity in the
exception set for the item.

Items with Shortage in a project-task: This exception message highlights the items
whose demand exceeds supply for that project or project-task. For items with a
shortage in a project-task, an exception message is generated when the projected on
hand quantity for an item in a project is negative or below the safety stock.

Items allocated across project-task: This exception message indicates items where
supply for one project or project-task is used to satisfy demand for another project
or project-task.

Integrating with Planning and Manufacturing Environments 19-27

Reschedule In

Reschedule Out

Cancellation

The planning engine always issues the reschedule and cancel exception messages but
only issues the issues the excess, shortage, and cross-allocation exception messages
when profile option MSC: Compute Project Exception is Yes.

Project Planning Implementation Steps


The steps to set up, run and view a plan in a project environment are as follows.
Oracle Project Manufacturing Setup
1.

Define projects and tasks directly in Oracle Project Manufacturing, manually using
Entry Project, or using the Project Manufacturing Seiban Number Wizard, or define
Seiban numbers in Project Manufacturing using the Seiban Number Wizard.

2.

Define planning group Quick Code.

3.

Associate a project/Seiban to a planning group (in the project parameters form)


Refer to the Oracle Project Manufacturing User's Guide for detailed setup instructions.

Oracle Inventory Setup


Define item pegging attributes. The following item pegging attributes can be used:

Soft pegging, or End Assembly/Soft Pegging: In this case excess project or common
supply is available to satisfy project demand of any project irrespective of plan
options chosen. Planned orders do not carry project and task references.

Hard Pegging, or End Assembly/Hard Pegging: In this case excess supply in one
project can be used for demand of a different project in the same planning group if
reservation is set to planning group. Excess common supply is also available for
project demand only if the reservation level is planning group. Planned orders
carry project and task references as defined by the hard pegging level plan option.

None: Disables project material allocation. Also, planned orders do not carry any
project or task reference irrespective of the hard pegging level plan option.

Refer to Oracle Inventory User's Guide for detailed setup instructions.


Oracle ASCP Setup
1.

Define Plan Options. Either:

19-28 Oracle Advanced Supply Chain Planning Implementation and User's Guide

2.

Go directly from the Navigator, Supply Chain Plan > Options

Access the Plan Names form, select a plan, and click Plan Options.

Complete the following options in the Pegging window.


Option

Description

Reservation Level

This option determines the method of


pre-allocation of project supply to project
demand. You can choose to reserve based
on:

Planning Group
In this case the plan reserves
project-specific supply at the planning
group level. Excess supply in one
project can be reserved against demand
for another project belonging to the
same planning group. Excess common
supply is also allocated to project
demand.

Project
In this case, project specific supply is
used for demand specific to that project
only. This allows cross-allocation across
tasks within the same project.

Task
This reserves supply for a project-task
against demand for the same
project-task only. No cross-allocation of
material belonging to the same project
but different tasks is allowed.

None
This is a nonproject plan.

Integrating with Planning and Manufacturing Environments 19-29

3.

Option

Description

Hard pegging level

This option determines if the project or


project-task references will be added to
planned orders. This is applicable to hard
pegged items only for which the pegging
attribute must be hard pegging or End
Assembly / Hard Pegging. For soft pegged
items, no project references are associated.
These work independent of the reservation
level options.

Launch a plan.
Refer to Defining Plans, page 5-1 for more information on defining plan options and
launching plans.
When running targeted refresh for entity Trading partners, also collect entity
Calendars. This ensures that the Oracle Project Manufacturing organizations are set
up as organization type process so that the release process from Oracle Advanced
Supply Chain Planning to Oracle Project Manufacturing succeeds.

Project Planning Logic


Refer to the Oracle Project Manufacturing Implementation Manual for Project planning
logic. Netting Logic with examples of hard pegging with common supply netting and
the pegging logic is explained here.
Note: Order modifiers are applied before project netting calculations.

You cannot use end item substitution in project planning.


Project Validation
Oracle Advanced Supply Chain Planning verifies project and task information with
Oracle Project Manufacturing when it operates on planned orders and scheduled
receipts during:

Release

Run online planner

Verification Checks
When it finds project information in a planning entity, it verifies the following:

19-30 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Project manufacturing is enabled in the inventory organization.

The project in the planning entity is enabled in the inventory organization and has
its own effective date range.

The project in the planning entity is chargeable.

The transaction dates in the planning entity are within the project effective date
range.

Whether you control the inventory organization at the task level.

When it finds task information in a planning entity, it verifies that you control the
inventory organization at the task level.
When you control the inventory organization at the task level, it verifies the following:

The transaction has a task reference.

The task in the planning entity is enabled in the inventory organization and has its
own effective date range.

The task in the planning entity is chargeable.

The transaction dates in the planning entity are within the task effective date range.

Release Validation Situations


Oracle Advanced Supply Chain Planning performs the verification checks in the
following cases during releases. It checks manual transactions in both Collections
Workbench and Planner Workbench. If the project or project-task reference when you
leave a transaction is the same as when you entered, there is no verification check:

It encounters a project or project-task reference on a sales order.

You change project or project-task reference on a master demand schedule entry in


the source instance.

It encounters a project reference for safety stock demand from profile option MSC:
Safety Stock Project.

You change project or project-task reference on a manual master demand schedule


entry (Navigate to Supply/Demand window, change on Projects tabbed region).

You change project or project-task reference on a supply, including the case where
you firm the supply (Navigate to Supply/Demand window, change on Projects
tabbed region).

You change project or project-task reference on a supply while releasing (Navigate

Integrating with Planning and Manufacturing Environments 19-31

to Supply/Demand window, Select Release, change on release Properties tabbed


region).

You use the select all for release (Navigate to Supply/Demand window, select Plan
menu option, select Select All for Release)

It encounters a project or project-task reference on a supply selected for


auto-release.

Online Planner Validation Situations


Oracle Advanced Supply Chain Planning performs the verification checks in the
following cases during online planner runs. It checks manual transactions in both
Collections Workbench and Planner Workbench. If the project or project-task reference
when you leave a transaction is the same as when you entered, there is no verification
check:

Project or project-task reference on a manual master demand schedule entry


(Navigate to Supply/Demand window, change on Projects tabbed region).

Project or project-task reference on a supply in either the Collection Workbench or


in the Planner Workbench, including the case where you firm the supply (Navigate
to Supply/Demand window, change on Projects tabbed region).

Oracle Advanced Supply Chain Planning does not perform the verification checks in
the following cases during online planner runs. The release verification process
performs them at that time:

Project or project-task reference on a sales order.

Change project or project-task reference on a master demand schedule entry in the


source instance.

Project reference for safety stock demand from the profile option MSC: Safety Stock
Project.

Validation Errors
When the verification check process finds invalid conditions or data, it does the
following:

For many online operations on supplies and demands, the process displays an error
window and asks you to correct the data before it continues. This occurs for manual
master demand schedule entries, planned order and scheduled receipt entries in the
Supply/Demand window, and planned order and scheduled receipt entries in the
Release Properties tabbed region.

For the select all for release and auto-release features, the process makes an entry in
the Release Errors field. In select all for release, it does not select the row. In

19-32 Oracle Advanced Supply Chain Planning Implementation and User's Guide

auto-release, it does not auto-release the supply.


If you receive errors, make sure that the following transaction items meet the criteria for
the verification checks:

Org

Project

Task

Implement Project

Implement Task

Suggested Due Date

New Date

Implement Date

Viewing the Plan


The plan can be viewed from the Planner Workbench. You can view planning
information by project and implement manufacturing plans in the workbench by
project.
Use the Supply, Demand or Supply/Demand window of the Planner Workbench to
view information about the plan's supply and demand. Planning Group, Project
Number and/or Task Number may be used as the search criteria.
You could also use customizable folders in the Supply, Demand or Supply/Demand
screens to query planning information for a particular project or project-task.
The Horizontal Plan and Enterprise View windows enable you to view supply and
demand information by Planning Group, Project, and Project-Task. You can also choose
to see the planning status of all the material or only common material in these forms.
The Planner Workbench also generates Reschedule In, Reschedule Out and Cancel
action messages for project supply. It follows the current Planning Time Fence and
Acceptable Days Early logic to generate these messages.

Oracle Flow Manufacturing


Oracle Flow Manufacturing is a demand driven production system with balanced
production lines and processes designed to produce a constantly changing mix of
products at a steady rate. Flow manufacturing uses schedules for mixed model
production instead of work orders to drive production. The mixed model schedules are
sequenced based on scheduling rules and material is replenished, or pulled through the

Integrating with Planning and Manufacturing Environments 19-33

sequence, using kanbans.


This is in contrast to a traditional discrete environment where the Master Production
Schedule and MRP are used to explode requirements and create planned orders that are
converted into purchase orders and work orders. There are some cases in which Oracle
ASCP may be used effectively. For example - you have a seasonal business, and you use
Oracle ASCP to create planned orders during your slow period to build up inventory to
satisfy your peaks in demand. In these cases, planned orders may be converted into
flow schedules.
When there is a hybrid of manufacturing methods, for example if a flow manufacturing
system feeds to a discrete manufacturing plant, Oracle ASCP may be used effectively,
because Oracle ASCP can consider a flow schedule as a supply.

Supply Chain Synchronization


Oracle ASCP can improve supply-chain throughput and reduce inventories by
improving synchronization of operations between facilities. In turn, Oracle Flow
Manufacturing increases manufacturing plant throughput by dramatically decreasing
manufacturing times and removing in-process and finished goods inventory.

Support for Flow Schedules


If you specify line capacity, Oracle ASCP can constrain by that capacity to create plans.
If demand is more than what can be manufactured, then Oracle ASCP creates a plan
considering the constraints. These planned orders may be converted into flow
schedules.
Note: You need to run the Push Plan Information concurrent program

to see planned orders as valid inputs for flow schedules.

Oracle ASCP includes flow schedules to be considered as supplies.


The processes to define, implement, and maintain Oracle Flow Manufacturing are:

Demand Management

Line Design & Balancing

Line Scheduling & Sequencing

Production Execution

Product Families

Release Flow Schedules

Planning plays an important part in the design phase of an Oracle Flow Manufacturing
implementation.The derived demand of components is used to establish size

19-34 Oracle Advanced Supply Chain Planning Implementation and User's Guide

requirements.
Generally the same forecast, MDS or MPS is used to design a mixed model production
line and for Kanban planning. They are only used for planning purposes for line design
and Kanban sizing.
Oracle Advanced Supply Chain Planning uses the snapshot of inventory for on-hand
quantity and safety stock.
External to the enterprise, the forecasts are communicated with suppliers so that they
may, in turn, plan their operations.

Demand Management
Oracle Flow Manufacturing forecast tools, Master Demand Schedules, and Master
Production Schedules with Oracle ASCP are used for managing demand. Similar
products are grouped into families to allow for planning at an aggregate level. The
creation of forecasts, MDS/MPS are used for line design and Kanban planning. If you
are not building directly to customer demand, Oracle Flow Manufacturing can create
schedules from the planned orders generated by the above tools.
The following planning capabilities need to be set up: Forecasting & Master Demand
Schedules. Oracle Flow Manufacturing uses the Demand Management tools provided
in Oracle MPS/MRP or Oracle ASCP to plan production volumes.
Note: Demand Management, Oracle Flow Manufacturing Implementation

Manual

Line Design and Balancing


Line Design includes grouping products into product families, defining the processes,
and events required to produce each product, and re-grouping events into line
operations to approximate TAKT time (German for target cycle time). The statement of
demand established in Demand Management, whether it is from a forecast, MDS, or
MPS, is critical to the line design function. The demand sets the upper limit of
production capacity and becomes the basis for balancing procedures.
For more details, see:

Line Design and Balancing Procedures, Flow Manufacturing Line Balance, Oracle
Fkow Manufacturing User's Guide

Defining Flow Manufacturing Standard Processes, Oracle Flow Manufacturing User's


Guide

Defining Flow Manufacturing Standard Events, Oracle Flow Manufacturing User's


Guide

Integrating with Planning and Manufacturing Environments 19-35

Defining Flow Manufacturing Standard Line Operations, Oracle Flow Manufacturing


User's Guide

Product Families
Flow uses product families to plan at an aggregate level. Oracle ASCP supports product
family items. You can define different planning horizons for product families or item
level. Resources can be planned at the product family level.
For more details, see Products and Parts Setup, Oracle Flow Manufacturing
Implementation Guide and Assigning Product Family Members, Oraclel Bills of Material
user's Guide.

Release Flow Schedules


The planning engine suggests flow schedules. You process them using sequence
planning--an entirely different process than planned order release from Planner
Workbench.
Sequence planning creates a flow that is timed to the minute and indicates which
product follows which other product. You perform this in the Flow Manufacturing
menu, Line Scheduling Workbench.
Theoretically correct flow manufacturers release sales orders rather than planned orders
because they make against sales demand rather then a forecast-driven plan. In Line
Schedule Workbench, you can pool orders to be scheduled from either the sales orders
or the planned orders allows you to select either sales orders or planned orders.
Line Scheduling Workbench does not recognize the difference between planned orders
that satisfy sales orders, forecasts, or dependent demand. Watch out for double
counting in this case. Line Scheduling Workbench does not recognize the difference
between planned orders that satisfy sales orders, forecasts, or dependent demand.
Watch out for double counting in this case.
You typically schedule and load lines for the next few days, depending on the total
product cycle time. Use the planning process to plan and to provide supplier schedules
for the long-term and you Line Schedule workbench to schedule and load lines in the
short-term.
If you schedule using a pool of planned orders:

Use an MRP plan, not an MPS or an MPP plan

Select Production

After running the plan, push the planned orders to the transaction system

19-36 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Oracle Process Manufacturing


The Oracle Process Manufacturing (OPM) user is fully integrated with Oracle ASCP
and can plan based on plan objectives and use the materials and resources optimally.
There is no need to execute OPM P/MRP.
Oracle ASCP provides an integrated plan for multiple modes of process manufacturing
including batch, continuous, and packaging operations. It incorporates a formula-based,
process unique requirements including co-products, and scaling.
The data used to plan materials and capacity exists in the OPM schema, and is used by
the Oracle ASCP Planning Server. Oracle ASCP uses Production, Formula, Planning,
and Sales data from OPM, as well as Inventory and Purchasing data from Oracle
Applications. The user can run multiple plans and manage materials and resources.
Once satisfied with the plan, it can be executed in the Production Module.

License Capabilities
As of Oracle ASCP R12, ASCP unconstrained planning replaces OPM MRP. This table
illustrates what you will received based on your upgrade path:

Merged Organization Structure


The OPM structure merges with the Oracle Applications structure, as shown.

Integrating with Planning and Manufacturing Environments 19-37

OPM and Oracle Applications Structures

OPM production batches and planning functions occur at the plant level. These are
merged to production and planning data at the inventory organization level.
OPM demand is placed at the warehouse level and planning can occur at this level as
well. These are merged to the inventory organization level.
OPM on-hand balances are stored at the warehouse or location level. Stock allocation
and nettability takes place at the warehouse level. These are merged to the subinventory
level of Oracle Applications.
The above data and transactions can also occur at the location level in OPM. The
corresponding level in Oracle Applications is the locator level, but Oracle ASCP plans at
the subinventory level. All OPM location data therefore must be merged into the
warehouse and mapped at the subinventory level.

Differences Between Production in OPM and Oracle Applications


In Oracle Applications, at the Inventory Organization level, site locations are used for
vendors and customers, and departments are used to control resources. In OPM, the
resources are defined at the plant level.
A work order (a WIP job, in Oracle Applications) is roughly equal to a production batch
in OPM. Both work orders and production batches consume resources. In Oracle

19-38 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Applications, a work order (created at the inventory organization level) can only draw
from resources available in the inventory organization for which the work order was
created. In OPM, a batch may only access resources for the plant.
Plant warehouse effectivity in OPM allows a production batch to draw from materials
available outside the plant (WIP Warehouse) in which the production batch was
created. OPM also lets you specify the warehouses from which to pull inventory to
complete a production batch. You can define multiple allocation parameters for an item.
This allows you to allocate inventory from multiple warehouses.
In Oracle ASCP, the ingredients for a batch must come from a single warehouse. OPM
works around this issue by using the work-in-process warehouse or the resource
warehouse, if available, as the single source of ingredient inventory when the batch has
multiple sources or destinations. The work-in-process warehouse or the resource
warehouse shows Oracle ASCP from where to allocate inventory.

Recommended OPM Organization Structure for Oracle ASCP


The following OPM organization structure is recommended in order for OPM data to
smoothly merge with Oracle ASCP. Navigation paths are included:

Each OPM production plant has only one associated warehouse called the Resource
Warehouse. Production is assumed to take place in that warehouse. (For more
information, see Organizations Field Reference in Oracle Process Manufacturing
System Administration User's Guide. The navigation path to the screen in the OPM
application is OPM > System Administration > Organizations > Resource
Warehouse Field.)

There can be only one warehouse per plant. (For more information, see
Organizations Field Reference in Oracle Process Manufacturing System Administration
User's Guide. The navigation path to the screen in the OPM application is OPM >
System Administration > Organizations > Resource Warehouse Field.)

Multiple production plants can draw raw material inventory from common
warehouses to meet their production demand. (For more information, see Setting
Up Plant Warehouse Relationships in Oracle Process Manufacturing MPS/MRP and
Forecasting User's Guide. The navigation path to the screen in the OPM application is
OPM > Planning > MPS > Setup > Plant Warehouse.)

Multiple production plants can supply common warehouses (distribution center).


(For more information, see Setting Up Plant Warehouse Relationships in Oracle
Process Manufacturing MPS/MRP and Forecasting User's Guide. The navigation path
to the screen in the OPM application is OPM > Planning > MPS > Setup > Plant
Warehouse.)

Each OPM warehouse must have a corresponding inventory organization in Oracle


Applications. (For more information, see Organizations Field Reference in Oracle
Process Manufacturing System Administration User's Guide. The navigation path to the

Integrating with Planning and Manufacturing Environments 19-39

screen in the OPM application is OPM > System Administration > Organizations >
Resource Warehouse Field.)

If multiple production plants use the same warehouse as their raw material
inventory source, then the production for these plants should be planned together.

Merging Effectivities, Formulas, and Routings


Oracle ASCP expects organization-specific formulas and routings.
Oracle ASCP includes the following OPM functionality:

Effectivities

Scaling

One-level circular references

One-level circular references allow the definition of formulas that have a product or
by-product listed as an ingredient in the same formula. For example, when making
sourdough bread, you save a small portion of the dough to use as a starter for the next
batch. Therefore, when defining a sourdough bread formula, the dough is a product,
but it is also an ingredient.

Creating a Resource Warehouse


In Oracle ASCP, capacity planning occurs at the inventory organization, department, or
resource level. OPM needs to perform capacity planning at the plant level. To bridge
this gap between OPM and Oracle ASCP, one warehouse is defined for each production
plant that requires capacity planning. These warehouses are called Resource
Warehouses. Oracle ASCP recognizes Resource Warehouses as production facilities that
require capacity planning.
To create a resource warehouse
Use the following navigation path in the OPM application:
1.

OPM > Planning > MPS > Setup > Plant Warehouse. For more information, see
Setting Up Plant Warehouse Relationships in Oracle Process Manufacturing
MPS/MRP and Forecasting User's Guide.

2.

OPM > System Administration > Organizations. For more information, see
Organizations in Oracle Process Manufacturing System Administration User's Guide.

Unit of Measure
You can define item units of measure in OPM that are four characters long, but the
value will be truncated to three characters once the unit of measure is copied into

19-40 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Oracle Applications. You can automatically convert UOMs from OPM to Applications.
This also applies for OPM organizations where OPM allows four characters and
Applications allows three characters.
For additional information, seeEditing Units of Measure, Oracle Process Manufacturing
System Administration User's Guide. The navigation path to the screen in the OPM
application is OPM > System Administration > Units of Measure).

Setting Up and Using OPM Data


The OPM data that must be set up are:

OPM organizations & warehouses

OPM items, Unit of Measure, and conversions

Effectivities, formulas and routings

Resources

MPS Schedules for Oracle ASCP

Batches, FPOs, sales orders, forecasts, and on-hand inventory

For detailed instructions on setting up OPM data refer to the Oracle Process
Manufacturing User's Guide.
Besides the points stated in the previous section, some of the other areas which link to
Oracle ASCP are described below.

OPM Organizations
If you plan to use the capacity planning function in Oracle ASCP, each OPM production
plant must own one resource warehouse.

Effectivity, Formulas, and Routings


Effectivity
OPM uses global effectivities by organization, as opposed to effectivities for a specific
plant or resource warehouse. An organization's effectivities then apply to all plants and
warehouses associated with that organization.
The following effectivity functions can be used with Oracle ASCP: min and max
quantities, start and end effective dates, formula and routing assignments, and
preferences.
(For additional information, please refer to Editing Recipe Validity Rules in the Oracle
Process Manufacturing New Product Development User's Guide. The navigation path

Integrating with Planning and Manufacturing Environments 19-41

to the screen in the OPM application is OPM > Development > Formula Management >
Effectivities.)
Formulas
Oracle ASCP can accept one product per formula. If an OPM formula has multiple
effectivities for a product or for co-products, a different formula is effectively viewed by
Oracle ASCP. Oracle ASCP expects one product per bill of material (in our case, a
formula) and this causes the co-products and by-products to be reported as components
with negative quantities. Also, linear and fixed scaling is implementable.
(For additional information, please refer to Entering Formula Details in the Oracle
Process Manufacturing New Product Development User's Guide. The navigation path
to the screen in the OPM application is OPM > Development > Formula Management >
Formulas.)
Routings
The routing/formula combination must be unique. The routing quantity uses the base
UOM of the effectivities product. An OPM step is equivalent to an Operation. An OPM
activity is equivalent to an Operation Resource Sequence. A routing resource is
equivalent to an Operation Resource.
With OPM CRP, you have the option of using alternate resources. Resources are
assigned a Plan Type indicating primary (1), auxiliary (2), or secondary (0) on the
Operations form. In Oracle ASCP, only the primary and auxiliary resources are used.
Secondary resources are ignored.
Oracle ASCP uses resource count and usage quantity information. You record resource
count and usage quantity information in the Operations form. For example, if two
identical blenders are used for mixing, enter 2 in the Count field. If the resource can mix
200 gallons per hour, enter 200 in the Process Quantity field and 1 in the Usage
Quantity field.
Oracle ASCP enables you to use more than one resource at the same time during an
operation, but you can not complete more than one operation in a routing at the same
time. Oracle ASCP enables you to overlap an operation with another operation, but this
restricts OPM's functionality of allowing concurrent operations and multiple dependent
operations. Concurrent operations are not allowed with Oracle ASCP.
(For additional information, please refer to Understanding Routings in the Oracle
Process Manufacturing New Product Development User's Guide. The navigation path
to the screen in the OPM application is OPM > Development > Formula Management >
Routings.)
Complex Routings
In process manufacturing, production is often based on complex routings that consist of
simultaneous operations, multiple operations yielding multiple co-products, and
multiple operations terminating with the production of main products. A complex
routing has these characteristics:

19-42 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Multiple start operations

Multiple end operations

Parallel operations

Different types of temporal dependencies between related operations.

Ingredients consumed and products yielded by multiple operations.

Example: Complex Routing


An example of a complex routing is the tasks of baking a cake. The dry ingredients:
flour and baking powder are sifted together. The moist ingredients: water, eggs, butter,
and flavorings are mixed together. The output from both operations is added together
gradually to make the batter. Both the dry and the moist operations should be
performed during the same time frame, and then slowly added together. If the
operation of sifting the dry ingredients waited until the completion of the moist
operation, the dry ingredients might begin to cake together. And, if the moist operation
waited for the completion of the dry to be sifted, the moist ingredients could begin to
separate.
This diagram illustrates a complex routing with multiple starting operations,
simultaneous operations, multiple ending operations, and multiple products:

When scheduling routing operations, the Oracle Advanced Supply Chain Planning
scheduling process takes into account operation dependencies that are defined in Oracle
Process Manufacturing. In forward scheduling phases, operations are scheduled based
on their dependencies on preceding operations. In backward scheduling phases,
operations are scheduled based on succeeding operations.
Operation dependency constraints are applied to the activities of upstream and
downstream operations with two dependency types:

Integrating with Planning and Manufacturing Environments 19-43

Start-to-Start dependency type, which is applied to the first scheduled activity of


the upstream operation and the first scheduled activity of the downstream
operation.

Finish-to-Start dependency type, which is applied to the last scheduled activity of


the upstream operation and the first scheduled activity of the downstream
operation.

Step dependencies are defined as:

Finish-to-start with no offset, to indicate that a process step begins immediately


after the completion of its preceding step. For example, a consecutive addition of
ingredients is required without interruption.

Finish-to-start with positive offset, to indicate that a process step begins at a


specified period of time after the completion of its preceding step. For example,
time is required to rest material before the addition of another ingredient.

Finish-to-start with negative offset, to indicate that a process step begins at a


specified period of time before the completion of its preceding step. For example, a
production device needs to be activated before the addition of the next ingredient.

Start-to-start with no offset, to indicate that a process step begins at the same time
as the step it depends on. For example, there is a need for the simultaneous addition
of ingredients without interruption.

start-to-start with positive offset, to indicate that a process step begins at a specified
time after the start of its preceding step. This is similar to finish-to-start with
negative offset, buy by specifying that the dependency is start-to-start, you can
ensure the positive offset is maintained if the previous dependent step finishes
early.

This diagram illustrates a finish-to-start dependency for operations 10 and 40 of the


diagram above:

19-44 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Setting Up Complex Routings

The primary setup steps are:


1.

Define complex routings, step dependencies, and time offsets.

2.

Define inter-routing minimum time quantity (MTQ) and time offsets.

3.

Define other data elements required for ASCP plans such as items, formulas,
routings, recipes, validity rules, and sourcing rules.

To define complex routings


1.

Select the Oracle Process Manufacturing responsibility.

2.

Navigate to Process Engineer > Routings.

3.

In the Process Routings Details window, select a routing step and click Step
Dependencies.

4.

In the Routing Step Dependencies window, specify these fields:

Dependency Type: Finish-to-Start or Start-to-Start.

Standard Delay. This value represents the minimum time offset between
operations.

Max Delay. this value represents the maximum time offset between operations.

Transfer Percent. This value represents the percentage of material that flows
from an upstream to each of its downstream operations.

Apply Per Charge. Select this option to indicate that the operation step
dependency and time offsets apply to charges in the operations.

To define inter-routing minimum transfer quantity and time offsets


1.

Select the Oracle Process Manufacturing responsibility.

Integrating with Planning and Manufacturing Environments 19-45

2.

Navigate to Process Engineer > Recipes.

3.

From the Recipe Details window, select the Step/Material Association button.

4.

On the Step/Material Association window, enter a value in the Minimum Transfer


Quantity, Minimum Delay, and Maximum Delay fields.

The minimum transfer quantity (MTQ) represents the operation at the


downstream routing that consumes product A and produces product X. It can
start after the production of MTQ of product A and the appropriate application
of minimum and maximum time offsets.

The Minimum and Maximum Delay fields represent the minimum and
maximum time offsets between routings.

Processing Complex Routings

To process complex routings:


1.

Run the ASCP plan.

2.

Analyze the ASCP output.

Verify that the start and end times of each operation within the complex routing
is as per the prescribed step dependencies.

Verify the timing of inflows and outflows of material from the routing.

You can verify this information by using the Network Routing window or the
Co-products window in the planner workbench.
3.

Release planned orders to OPM.

4.

Run OPM Batch.

ASCP released planned orders are converted to OPM batches:

Automatically by setting the GMP: Auto Implement APS Suggestions profile option
to Yes in the Personal Profile Values window.

Manually through the ASCP New Batch window.

To view step dependencies and time offsets


1.

Select the Advanced Supply Chain Planner responsibility.

2.

Navigate to Supply Chain Plan > Workbench.

3.

Right-click on a plan and choose Items > Items from the menu.

4.

In the Items window, select an item and click Routing Operations.

19-46 Oracle Advanced Supply Chain Planning Implementation and User's Guide

5.

In the Routing Operations window, click: Network Routing.

Network Routing, which displays dependency types and offsets within the
complex routing.

Co-Product, which displays MTQ and time offsets for products yielding from
the routing.

Contiguous Operations
In process manufacturing, the slack time between operations can be critical to the
process. For example:

, in an injection molding process, dry materials are grounded and then mixed in the
proper proportion. In the next step they are mixed and heated with a liquid catalyst
in a vat. When the material has reached the proper temperature, it has five minutes
to be injected into molds. If the injection process is not finished in five minutes
(maximum delay), the mixture starts to harden. In 15 minutes the mixture hardens
to the point that the vat needs to be removed and cleaned with chisels. This can
happen if the molding station is not available when the mixture is ready. This is the
maximum delay or maximum time offset.

In a process, the catalyst is mixed in with the inert materials and there needs to be at
least 15 minutes before the mixture can be passed to the next operation. This is the
minimum delay or minimum time offset

In many processes, the materials used (raw or intermediate) have specific shelf life
and they need to be consumed before they are expired. This is specially a major
issue for food manufacturers working with perishable materials

. These can become a costly problems if:

Materials are wasted

Machines are idle or have to be taken down for maintenance

Customer orders are late

Customer orders are lost

In order to support planning according to common practices of contiguous processing


from raw materials to finished products, Oracle Advanced Supply Chain Planning can
enforce minimum and maximum time offsets (slack time constraints)

Between operations within the same routing

Across routings

Integrating with Planning and Manufacturing Environments 19-47

Across operations in different routings across organizations

This enforcing action respects:

Wait time constraints for material going from one operation to the next

Minimum and maximum slack time allowed between operations

Item shelf life constraints

Contiguous Processing Within a Routing


Within a routing, you model the time-offset constraint between the:

Finish of the first operation and the start of the second operation

Start of the first operation and the start of the second operation

Contiguous Processing Between Routings and Organizations


Across routings and across organizations, you model minimum and maximum time
offsets between the last scheduled activity of the upstream operation (feeding routing)
and the first scheduled activity of the downstream operation (consuming routing).
Minimum and Maximum Time Values
You can specify minimum and maximum time offsets between operations for each
dependency type.
This table illustrates the minimum and maximum time values for the finish-to-start
dependency type:
Finish-to-Start Dependency Type
Minimum and Maximum Time Values

Description

The downstream operation begins


immediately after the preceding operation
ends. This time offset might be used if a
consecutive addition of ingredients is required
without interruption.

19-48 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Minimum and Maximum Time Values

Description

>0

The downstream operation begins within a


specified period of time after the completion
of its preceding step. If both minimum and
maximum time values are positive, then the
downstream starts after the minimum time
value, and before the maximum time value.
This time offset might be used if the material
must rest, but another ingredient needs to be
added before it gets too hard.

<0

The downstream operation begins at the


specified period of time before the completion
of its preceding step.

Note: Offsets are between material


scheduled activities of the upstream and
downstream operations. For example, the
upstream operation runtime activity and
the downstream operation runtime
activity.

This time offset might be used if a production


device must be activated before the next
ingredient is added. For example, the
downstream runtime activity starts with an
ingredient, and later in the process receives
material from the upstream activity.

This table illustrates the minimum and maximum time values for the start-to-start
dependency type:

Integrating with Planning and Manufacturing Environments 19-49

Start-to-Start Dependency Type


Minimum and Maximum Time Values

Description

The downstream operation begins at the same


time as the step it depends on. The first
material scheduled activity of the downstream
operation will receive the material from the
last material scheduled of the upstream
operation at some point during its process.
This time offset might be used if ingredients
must be added at the same time without
interruption.

>0

The downstream operation begins at a


specified time after the start of the preceding
step. If both minimum and maximum time
values are positive, then the downstream
operation starts after the minimum time value,
and before the maximum time value.

Hard Link Constraints


If the upstream operation has a Minimum Transfer Quantity (MTQ) specified, the
offsets are calculated from the point in time when the upstream operation has finished
processing this transfer quantity. These are called hard link constraints.
Hard link constraints are applied to upstream and downstream operation activities with
the following criteria:

The minimum transfer quantity specified at the upstream operation is applied


between the last scheduled activity of the upstream operation and the first
scheduled activity of the downstream operation.

In case of supply split or a demand split, minimum transfer quantity and offsets is
applied to supply segments of the last scheduled activity of the upstream operation
and demand segments of the first scheduled activity of the downstream operation.

All scheduled activities of the upstream operation are overlapped based on the
minimum transfer quantity

Any activity that is not scheduled is not overlapped with the preceding and
following activities.

Use profile option MSO: Overlap Activities by MTQ to prevent overlapping


activities inside one operation.

19-50 Oracle Advanced Supply Chain Planning Implementation and User's Guide

To track hard link between batches, use the Enforce Step Dependency flag. The Oracle
Process Manufacturing planner can modify the Planned Start Date or Planned Quantity
of Oracle Process Manufacturing batches without violating step dependency or hard
link constraints. If this flag is not turned on, modifying batches can result in violating
step dependency or hard link constraints. The Enforce Step Dependency flag can be set
in the Oracle Process Manufacturing Routing Details window or Batch window.
If there are no minimum and maximum time offsets, Oracle Advanced Supply Chain
Planning uses the item shelf life at the upstream routing as the maximum time offset to
model the hard link constraints. The minimum time offset is zero. All constraints
mentioned in this section are valid with respect to these minimum and maximum time
offset values. No hard link constraints are modeled if the shelf life is also Null.
The shelf life is used as the maximum time offset if profile option MSO: Use Item Shelf
Life Days in Scheduling Buy or Make Orders is Yes. .For more information on setting
the shelf life for an item, see MPS/MRP Planning Attribute Group, Oracle Inventory
User's Guide
The planning engine calculates a minimum start date and time and a maximum start
date and time for the downstream operations with hard links to completed upstream
operations. These are based on the collected information of the completed upstream
operations for a given supply
The collections process collects the:

Actual Start Date/Time and Actual End Date/Time of the last value added activities
of the completed upstream operations (material schedule flag for the activity is ON)
with hard links to downstream operations in WIP or Pending status (not
completed). The completed operations always have values for the Actual Start
Date/Time and Actual End Date/Time fields.

Dependency Type, Standard Delay, and Max Delay of the completed upstream
operations with hard links to downstream operations.

Transfers
You can model the inter-organizations transfers as:

Continuous transfer: The downstream process receives material in lot sizes of 1


from the upstream process. The transfer starts on or after the completion of the
minimum transfer quantity at the upstream process

Non-continuous transfer: The downstream process receives material in discrete


increments (typically more than 1 at a time) from the upstream process.

Setting Up Contiguous Operations


Set these profile options:

MSO: Enable Hard Links Globally

Integrating with Planning and Manufacturing Environments 19-51

MSC: Enforce Hard Links

MSO: Use Item Shelf Life Days in Scheduling Buy or Make Orders

MSO: Continuous transfer across organizations

MSO: Upper Limit for Maximum Time Offset for Hard Links

MSO: Transfer Quantity Threshold for Enforcing Hard Links

MSO: Hard link scheduling window

MSO: Maximum number of pulls/push for hard linked operations

MSO: Hard link scheduling window expansion factor

MSO: Overlap Activities by MTQ

Define inter-routing material transfer quantity and time offsets. In the Step/Material
Association window, specify:

Minimum transfer quantity: The operation at the downstream routing can start
after the production of the minimum transfer quantity at the upstream routing with
respect to minimum and maximum time offsets.

Minimum and maximum time offsets: These represent the minimum and maximum
time offsets between routings on top of minimum transfer quantity.

For the modeling to take place, the planning engine must have access to this
information from Oracle Process Manufacturing:

Standard Delay (Intra routing minimum time offset)

Max Delay (Intra routing maximum time offset)

Minimum Time Offset (Inter routing)

Maximum Time Offset (Inter routing)

Dependency Type

Minimum Transfer Quantity

Transfer Percent. This field represents the material transfer percentage from one
operation to another. This field is in the Routing Step Dependencies form.

Material quantity yielded from a step: This value is calculated based on the Step Quantity field in the Step / Material Association form. The yield is subtracted from
the step quantity and the transfer percentage is applied to the remainder.

19-52 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Co-products and byproducts are not included in the material transferred from a
step, and are not part of this calculation.

Actual Start Date/Time and Actual End Date/Time: Of the last value-added
activities of the completed upstream operations (material schedule flag for the
activity is selected) with hard links to downstream operations. These fields are in
the Batch Steps form.

Dependency Type, Standard Delay, and Max Delay: Of the completed upstream
operations with hard links to downstream operations. These fields are in the
Routing Step Dependencies form.

Breakable: This field indicates whether an activity can be broken and scheduled at
each side of a break. This field is in the Operation Details, Activities form.

Analyzing Contiguous Operations


View material transfer quantity and time offsets in Planner Workbench, Items,
Co-Products window.
View and analyze time offsets by order in Planner Workbench Gantt Chart, Orders
window
Note these exception messages:

Item Exceptions exception group, Operation hard link violation: Navigate to the
Supply/Demand and the Resource Requirements windows to identify causes and
possible solutions

Supply Problems for Late Sales Orders and Forecasts exception group, Requirement
causes resource overload: One of the causes for this exception is the Operation Hard
Link Constraint displayed in the Cause field in the Exception Details window.
Rescheduling operations and/or adding capacity to resources can eliminate the
resource overload problem.

Item Exceptions Exception Group, End item supply shelf life violation: The
planning engine issues this exception message if the remaining shelf life of a
product will be smaller than the minimum remaining shelf life when it arrives at
the customer site.

Resources
When you complete the Resource Information form, you define a relationship between
a plant and the resource. Because Oracle ASCP acknowledges the plant via the resource
warehouse associated with the plant, Oracle ASCP views the resource as having a
relationship with a resource warehouse instead of with a plant. Because a resource
warehouse is mapped to a department in an inventory organization in Oracle
Applications, the resource is essentially mapped to a department in an inventory
organization via the plant resource form.

Integrating with Planning and Manufacturing Environments 19-53

You can use Oracle ASCP to develop capacity plans for your resources. The resource
warehouse for the plant indicates to Oracle ASCP the need to perform capacity
planning. The Oracle ASCP capacity planning function assumes that all resource
capacity is measured in hours. The Assigned Quantity field (the navigation path to this
screen in the OPM application is OPM > Planning > Capacity Planning > Setup > Plant
Resources) indicates the number/quantity of the resource used in the specified plant for
which you are defining production costs and usage availability. The number you enter
depends on how broad a resource categorization you are defining. For example, if you
defined the resource as Blender 1 (a specific machine) you would enter 1. If you use
three blenders in the production line, and you defined the resource as Blenders (rather
than defining each individual machine) enter 3.
The cost of using a resource for one unit of measure (for example, the cost of running a
mixer for one hour) that you define in OPM Cost Management is also used by Oracle
ASCP, but this cost must be recorded in the nominal cost value for the resource. Oracle
ASCP assumes the unit of measure for all resources is an hour.
To set capacity planning, from the Navigator, choose Capacity Planning > Setup >
Resources.

Scheduling Resource Charges


In process manufacturing , the resource used in an operation determines the capacity of
the operation. When the resource capacity is less than the required amount, the resource
must run repeatedly with smaller amounts to complete the required batch. These
iterations are called "charges". Oracle Advanced Supply Chain Planning can plan
multiple charges to complete required batch quantities.
To determine the number of charges required for a batch, Oracle Advanced Supply
Chain Planning divides the batch quantity by the maximum resource capacity and
rounds up to the nearest integer. For example, if a resource has a maximum capacity of
1000 gallons, and a batch requires 4500 gallons, the operation must run five times to
complete the required amount (4500/1000=4.5; rounds up to 5).
Although the last charge for completing a batch might be for a smaller quantity than the
resource can handle, the amount of time that the operation runs is fixed. For example, if
a mixer is only half full, it still requires the full operation time to complete the
operation.
When a charge does not reach maximum capacity for an operation, Oracle Advanced
Supply Chain Planning does not combine charges from different orders. A batch or
work order that requires less than the maximum capacity of a resource is not processed
with a charge for a different order.
Oracle Advanced Supply Chain Planning schedules charges as continuous processes; a
single charge cannot split across manufacturing calendar breaks or gaps.

19-54 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Scheduling Resource Charges

Oracle Advanced Supply Chain Planning does not schedule gaps between charges for a
batch unless this scheduling is necessary for filling a firm order. For example, if a batch
requires 5 day-long charges on a resource and the resource is unavailable on Saturdays
and Sundays, the system tries to schedule the charges on consecutive days without a
break over the weekend. However, if the resource is unavailable for Monday and
Tuesday in a week and the item is required to fill a firm order on the following
Wednesday, Oracle Advanced Supply Chain Planning schedules the charges for
Wednesday, Thursday, and Friday of Week 1 and Monday and Tuesday of Week 2.
Oracle Advanced Supply Chain Planning can recommend feeding material
incrementally to charges. If an item base or chargeable activity feeds a chargeable
activity, the planning engine splits the activity into as many segments as the number of
consuming charges. This ensures that a charge can run as soon as sufficient material is
available, rather than waiting for material for all charges in the activity. If the feeding
activity is not proportionately scaled (scale type of fixed), it cannot feed charges
incrementally.
Similarly, if a chargeable activity feeds an item base or chargeable resource activity, the
planning engine splits the consuming activity into as many segments as the number of
feeding charges. The consuming activity then can begin before all feeding activity
charges are complete. If the consuming activity is not proportionally scaled, it cannot be
fed incrementally.
Oracle Advanced Supply Chain Planning can apply minimum and maximum time
offsets between operations in a routing to the operation's charges.
When you release planned orders from Oracle Advanced Supply Chain Planning,
Oracle Process Manufacturing imports the charge quantity and the start date and the

Integrating with Planning and Manufacturing Environments 19-55

end date of charges as well as all operation resources. You cannot change any of this
information. An OPM planner can execute a batch step as a whole and not its individual
charges. Users can view charge information in the Resource Charges window, which is
accessible from the Tools > OPM Batch Steps form.
You can set up data required for scheduling charges in Oracle Process Manufacturing.
You can then run collections to populate the data in Oracle Advanced Supply Chain
Planning, and enable charges scheduling.
Setting Up Resource Charge Scheduling
To setup resource charge scheduling:

Set up resources for scheduling charges.

Specify chargeable activities.

Enable charges scheduling.

Setting Up Resources for Scheduling Charges

In Oracle Process Manufacturing (OPM), for each resource for which you want to
schedule charges, you must define the resource as chargeable and specify the maximum
capacity of the resource.
You can set up chargeable resources for all organizations or for a particular
organization. If you define a chargeable resource for all organizations, the resource is
chargeable in any organization where you create it. For example, if you define a
chargeable resource called "Mixer" for all organizations and then create a "Mixer"
resource in a particular organization, the organization-specific mixer is automatically
defined as chargeable.
To set up a chargeable resource for all organizations
1.

Select the Oracle Process Management responsibility.

2.

Navigate to Process Engineer > Setup > Generic Resources.

3.

In the Resources window, create or find a resource for which you want to schedule
charges.

4.

Select the Calculate Charges option.

5.

Enter the maximum resource capacity in the Maximum field.

To set up a chargeable resource for a specific organization


1.

Select the Oracle Process Management responsibility.

2.

Navigate to Process Engineer > Setup > Plant Resources.

3.

In the Resource Information window, create of find the resource for which you
want to schedule charges.

19-56 Oracle Advanced Supply Chain Planning Implementation and User's Guide

4.

Select the Calculate Charges option.

5.

Enter the maximum resource capacity in the Capacity Range field.

To specify chargeable activities


1.

Select the Oracle Process Management responsibility.

2.

Navigate to process Engineer > Process Operations.

3.

In the Process Operation Details: Activities window, select an activity.

4.

Click the Resources button.

5.

In the Process Operation activity page, on the Scheduling Information tab, specify
the Scale Type of By Charge for each chargeable resource.

To enable charges scheduling

To schedule resource charges in Oracle Advanced Supply Chain Planning, you must set
the MSO: Global Chargeable Flag to Yes. If this flag is set to No, charges are not
scheduled and resource loads are not influenced by charges. The default value is No.
For more information, see MSO Profile Options, page A-73
Viewing Resource Charge Information
In Oracle Advanced Supply Chain Planning, you can:

View whether resources are chargeable. This information is specified in Oracle


Process Manufacturing and collected into Oracle Advanced Supply Chain Planning.

View charges for a resource activity.

View planned activity charges in the Gantt chart. You can view charges for planned
orders and existing batches in the ASCP Gantt Chart Orders view and Resource Activities view. For more information, see Interactive Scheduling using the Gantt
Chart, page 18-156

View exceptions related to charges. Oracle ASCP generates two new exceptions in
the Material and resource capacity exception group with respect to chargeable
resources.

Resource charge was started with less than minimum capacity.

Resource charge was started with more than maximum capacity. For more
information about exception messages, see Supply Chain Planning Exception
Messages, page 17-1

To view whether resources are chargeable


1.

Select the Advanced Supply Chain Planner responsibility.

Integrating with Planning and Manufacturing Environments 19-57

2.

Navigate to Supply Chain Plan > Workbench.

3.

In the Navigator, right-click a plan and choose Resources > Resources.


In the Resources window, the Chargeable option is selected for chargeable
resources.

To view charges for a resource activity

You can view charges information for planned orders and existing batches in the
Planner Workbench.
1.

Select the Advanced Supply Chain Planning responsibility.

2.

Navigate to Supply Chain Plan > Workbench.

3.

In the Navigator, right-click a plan and choose Resources > Resources.

4.

In the Resources window, click the Requirements button.

5.

In the Resource Requirements window, click Charges.


The Charges window shows the planned charge dates and quantities.

MPS Schedule
Integrating MPS Schedule Parameters With Oracle ASCP
When you define your master production schedule (MPS) parameters, you indicate
which plants are included in a schedule and select the criteria for including different
sources of inventory supply and demand. The MPS schedule parameters serve the same
purpose in Oracle ASCP and are used to create the Oracle ASCP master demand
schedule. The Oracle ASCP master demand schedule includes all plants linked to the
MPS schedule in the MPS Schedule Parameters form detail (the navigation path to this
screen in the OPM application is OPM > Planning > MPS > Setup > Scheduler).
For more information, see Defining an MPS Schedule in Oracle Process Manufacturing
MPS/MRP and Forecasting User's Guide.
The MPS schedule must have a unique, five character name. The Oracle ASCP master
demand schedule name consists of the MPS schedule name and the warehouse name.
For example, a MPS schedule named SCHD1 for resource warehouse RSW1 would
result in a master demand schedule named SCHD1/RSW1.
The Make to Stock field on the MPS Schedule Parameters form enables you to choose
whether or not to include forecasts as a source of demand. The Make to Order field
allows you to choose whether or not to include sales orders as a source of demand. The
Plant Warehouses form defines the items and warehouses from which to pull the
demand for each plant linked to the MPS schedule.

19-58 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Integrating Forecasts With Oracle ASCP


The setup steps necessary to use forecast consumption for Oracle ASCP are the same
setup steps you must complete when using forecast consumption in OPM.
To use forecast consumption
1.

Create Forecast by using the following navigation path in the OPM application:
OPM > Planning > Forecasting > Forecast. For more information, see Forecasting in
Oracle Process Manufacturing MPS/MRP and Forecasting User's Guide.

2.

Associate forecast with Schedule by using the following navigation path in the
OPM application: OPM > Planning > Forecast > Schedule Association. For more
information, see Forecast Schedule Association Field References in Oracle Process
Manufacturing MPS/MRP and Forecasting User's Guide.
Forecast information created and linked to an MPS schedule in OPM is used by
Oracle ASCP to create the master demand schedule. The forecasts used by the MPS
schedule are specified on the Forecast Schedule Association form. A forecast can
contain any number of items in various warehouses, but the schedule only uses
those items that are valid to consume for a warehouse according to the Plant
Warehouses form.
Note: Because one forecast can be used in multiple MPS schedules,

be careful not to duplicate the demand for an item in a warehouse.

Integrating Production Orders With Oracle ASCP


Oracle ASCP views pending OPM production orders as a source of supply and
demand. Oracle ASCP can only view pending OPM production orders (firm planned
orders, pending batches, and work-in-process batches) for those items that have a
item/warehouse/plant relationship defined on the Plant Warehouses form.
You must turn on Production Operations Control (POC) for a plant and you must
define a resource warehouse for a plant if you want to create capacity plans for the
plant. Do this for the desired Organization on the OPM Organizations form. (For more
information, see Organizations in Oracle Process Manufacturing System Administration
User's Guide. The navigation path to the screen in the OPM application is OPM > System
Administration > Organizations).
If POC is turned on, Oracle ASCP collects the plant's routing and resource requirements
once a batch is created and the batch information is transferred to Oracle ASCP. If a
plant does not have a resource warehouse, routing and resource data is not transferred
to Oracle ASCP.
The ingredients for a batch must come from a single warehouse. OPM works around
this issue by using the work-in-process warehouse or the resource warehouse, if
available, as the single source of ingredient inventory when the batch has multiple
sources or destinations. The work-in-process warehouse or the resource warehouse

Integrating with Planning and Manufacturing Environments 19-59

shows Oracle ASCP from where to allocate inventory.


The quantity of a batch product is reported in the converted primary unit of measure of
the item.
Firm planned orders are viewed by Oracle ASCP the same as batches, except the firm
planned order routing and resource requirements are not considered. Routing and
resource requirements are considered once a firm planned order is converted into a
batch.
Production rules (defined in OPM Inventory) are not required, but they do ensure that
batches created meet fixed and variable lead-time requirements.
The process of creating production batches or firm planned orders from planning
suggestions remains the same, regardless of whether or not the planning suggestions
was created in Oracle ASCP or OPM. Any user can create production batches or firm
planned orders from Oracle ASCP planning suggestions as long as the plant is listed in
their security schema.
Integrating On-hand Inventory With Oracle ASCP
Oracle ASCP sees the on-hand inventory of item/warehouse combinations defined for
the plant that is attached to the MPS schedule. If a lot has expired, Oracle ASCP does
not consider the lot as available inventory. It also does not suggest that you use the
available lot that is closer than the other lots to expiring. Oracle ASCP observes lot
statuses and does not consider a lot for consumption unless the lot status identifies the
lot as nettable.

Co-products
See Common Features in Hybrid Manufacturing Environments, page 19-2, Co-products
section for basic co-product information. For more details, see the Oracle Process
Manufacturing documentation.
Process manufacturing industry environments, the manufacturing focus is on:

Formula

Recipe

Validity Rules

For example, ingredients 100 kilograms of grade 1 wheat and 40 liters of water combine
to produce co-products 25 kilograms of A1 flour and 50 kilograms of A2 flour.

19-60 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Flour formula

The formula specifies the ingredients (components) that you use to make the product.
The planning engine represents co-products produced with negative usages (similar to
by-products). In the Formula By-Product Lines window, you can specify a scaling type
(fixed or proportional).
The recipe specifies the process to make the product. You can specify alternate uses of
the same formula by specifying it in multiple recipes that have different validity rules.
Validity rules associate with recipes and specify criteria such as:

Start and end effectivity date ranges

Minimum and maximum quantities

Co-product to give preference to in ties

Item

Quantity

Day 1

Day 3

Flour A1

25 kg

-200

Flour A2

50 kg

-100

Bran

10 kg

Pollard (fixed)

10 kg

Flour A1

50 (co-product)

150 (planned order)

Flour A2

100 (planned order)

300 (co-product)

Bran (by-product)

20 (by-product)

60 (by-product)

Integrating with Planning and Manufacturing Environments 19-61

Item

Quantity

Day 1

Day 3

Pollard (by-product)

10 (by-product)

10 (by-product

Demand for Wheat

100 kg

-200

-600

Demand for Water

40 l

-80

-240

Co-product items can have different units of measure.


The planning engine plans for the situation in which you produce the same product at
multiple operations.
Consider these co-product issues when you select plan type. All plan types
simultaneously plan all items to utilize co-product supplies created on the same day:

Unconstrained plans use the process (formula, routing) with the highest priority
and lowest preference that is effective for the date and quantity range

Constrained plans with decision rules respect effective date and maximum quantity
ranges. They use the process with the highest priority and lowest preference that
has adequate capacity.

Optimized plans respect effective date and maximum quantity ranges. However,
they select the best process (formula and recipe) that both respects capacity
constraints and minimizes inventory and costs. You must specify costs for the
alternate bill of material/routing pairs.

While constrained plans with decision rules and optimized plans consider
minimum quantity ranges, the results may not be minimized. The optimization
process may select a process that violates the minimum quantity condition but that
the planning engine later corrects. In this case, the results honor the process
quantities but may not have chosen the best process.

Co-products and Substitution Relationships


Co-products structures can be utilized with item substitution and component
substitution functionality in constrained plans. This means that you may define that the
co-product items have a substitute relationship. ASCP may use the substitute supplies
on the same day that they are produced.

Supply Tolerances
Use supply tolerances to instruct the planning engine not to exactly match supply to
demand at all times through the planning horizon.
You can apply supply tolerancing for an item either globally or at the item-organization

19-62 Oracle Advanced Supply Chain Planning Implementation and User's Guide

level, depending on where you set the item attributes that control it.
Supply Shortage Tolerance
The planning engine does not recommend more production if there is a supply that
almost satisfies a demand. Use this tolerance if you typically accept shortages within a
percentage of the demand quantity, for example, because of yield fluctuations.
If there is a supply whose quantity is higher that the tolerance percentage of the
demand, the planning engine:

Considers the demand fulfilled

Recommends production of the short quantity at the end of the planning horizon

For example:

You have an item that you make in lots of 20,000

There is a demand for quantity 20,000

The item has tolerance percentage of 93. Therefore, any supply for the same item
that has quantity 18601 or greater is eligible to satisfy the demand [(20,000 * 0.93) +
1]

There is a supply for the item with quantity 19900

The planning engine records that the supply of quantity 19,900 satisfies the demand
of quantity 10,000

The planning engine creates a recommendation to produce quantity 20,000 to be


due on the last day of the planning horizon and pegs it to excess.

Integrating with Planning and Manufacturing Environments 19-63

To instruct the planning engine to use supply shortage tolerance for an item, either

Enter a percent value in profile option MSC: Demand Satisfied Percent Threshold
for Pegging

Enter a percent value for it in the Item Attributes Mass Maintenance form only as
an item-organization attribute Shortage Tolerance Percent.

If you want the planning engine to exclude planned orders from supply shortage
tolerance and supply excess tolerance, set profile option MSC: Apply shortage and
excess tolerance percentages to planned orders to No.
A value in this item attribute overrides the setting of profile option MSC: Demand
Satisfied Percent Threshold for Pegging. You can control whether this tolerance applies
to planned orders by setting a value for profile option MSC: Apply shortage and excess
tolerance percentages to planned orders.
Supply Excess Tolerance
If there is a supply with quantity slightly larger than a demand, the planning engine
pegs the entire supply quantity, including the excess quantity to the demand. It does
not peg the excess to another demand. Use this tolerance if you typically accept
overages within a percentage of the demand quantity, for example, because of yield
fluctuations.
For example:

You have an item that you make in lots of 20,000

There is a demand for quantity 20,000

19-64 Oracle Advanced Supply Chain Planning Implementation and User's Guide

The item has tolerance percentage of 10. Therefore, any supply for the same item
that has quantity 21,999 or less is eligible to satisfy the demand [20,000 + (20,000 *
0.1) 1]

There is a work order for the item with quantity 20,075

The planning engine records that the supply of quantity 20,075 satisfies the demand
of quantity 20,000

It pegs the entire quantity of 20,075 to the demand for 20,000. It does not peg the
excess supply quantity of 75 to any other demand. It recommends a planned order
for the full quantity of the next demand of 20,000.

To instruct the planning engine to use supply excess tolerance for an item, either:

Enter a percent value in profile option MSC: Minimum Supply/Demand Percent for
Pegging.

Enter values for it in the Item Attributes Mass Maintenance form as


item-organization attribute Excess Tolerance Percent.

If you want the planning engine to exclude planned orders from supply shortage
tolerance and supply excess tolerance, set profile option MSC: Apply shortage and
excess tolerance percentages to planned orders to No.
A value in this item attribute overrides the setting of profile option MSC: Minimum
Supply/Demand Percent for Pegging. You can control whether this tolerance applies to
planned orders by setting a value for profile option MSC: Apply shortage and excess
tolerance percentages to planned orders.
Small Demands Delayed Fulfillment

Integrating with Planning and Manufacturing Environments 19-65

You indicate the typical production run size for an item by specifying a fixed order
quantity. You indicate your tolerance for delaying small orders as a percentage of the
fixed order quantity.
When the planning engine notices small demands for an item, it looks forward and
attempts to find a demand for the same item that is closer to the typical production run
size. It suggests that you satisfy all demands with one production run even though the
smaller one will be late. Small demands are demands whose total quantities are lower
than your tolerance for delaying small orders.
Use this tolerance if you do not like to hold excess inventory to satisfy small orders and
are willing to satisfy small orders late as needed. If you do not use this feature, the
planning engine may recommend making a full production run quantity to satisfy the
smaller, earlier orders. This results in your holding the remaining inventory for a larger,
later order.
For example:

You have an item that you make in lots of 20,000

You have an unsatisfied demand factor of 0.1. Therefore, supplies that have total
quantities below 2000 may be subject to small demands delayed fulfillment [20,000 *
0.1]

There is a demand on day 5 against that item for quantity 100

There is a demand on day 25 against the same item for quantity 19,550

The planning engine identifies the demand on day 5 for quantity 100 as subject to
small demands delay fulfillment [100 < 2000]

The planning engine identifies the demand on day 25 for quantity 19,550 as not
subject to small demands delay fulfillment [19,550 > 2000]

The planning engine recommends producing quantity 20,000 of the item due on
day 25

The demand on day 5 for quantity 100 should be satisfied late on day 10

The demand on day 10 for quantity 19,550 should be satisfied on time on day 10

The planning engine pegs the excess quantity of 450 on day 10 to excess

19-66 Oracle Advanced Supply Chain Planning Implementation and User's Guide

To instruct the planning engine to use small demands delayed fulfillment, set profile
option MSO: Delay fulfillment of small demands to Yes
Then either:

Enter a quantity value in item attribute Fixed Lot Multiplier

Enter factorUNSATISFIED_DEMAND_FACTOR through the MSC_SYSTEM_ITEMS


table in the planning server (operational data store, plan_id = -1). This factor is
any number between 0 and 1 and refers to a percentage of item attribute Fixed Lot
Multiplier; the default value is NULL.

Enter values for it in the Item Attributes Mass Maintenance form as


item-organization attribute Unsatisfied Demand Factor

To instruct the planning engine to use small demands delayed fulfillment for an item at
the global level, set a value for profile option: MSO: Delay fulfillment of small demands.
You can also enter values for this in the Item Attributes Mass Maintenance form only as
an item-organization attribute; use attribute Unsatisfied Demand Factor.
Pegging Examples
Study these examples to understand how to expect the pegging to appear when you are
using supply tolerances.
Example 1: Shortage and Excess Tolerance Percents
In this example:

Shortage Tolerance Percent = 0.6

Excess Tolerance Percent = 0.4

Integrating with Planning and Manufacturing Environments 19-67

For a demand quantity of 10000:

Shortage Tolerance Quantity = 10000 * 0.6 / 100 = 60

Excess Tolerance Quantity = 10000 * 0.4 / 100 = 40

The on-hand quantity 9980 is short by quantity 20 to satisfy the demand on day 2 for
quantity 10,000.
The shortage is within the supply shortage tolerance [20 < 60].
The planning engine:

Pegs the on-hand quantity 9800 to the demand on day 2 for quantity 10,000

Places the shortage quantity 20 as a planned order at the end of the planning
horizon on day 10

The discrete job due on day 3 for quantity 10,300 can satisfy the demand on day 4 for
quantity 10,000 but is over by quantity 30.
The excess is within the supply excess tolerance [30 < 40].
The planning engine:

Pegs the discrete job due on day 3 for its entire quantity 10,300 to the demand on
day 4 for quantity 10,000

Does not peg the excess quantity 30 to any other demand

The discrete job on day 2 for quantity 9000 is short by quantity 1000 to satisfy the
demand on day 6 for quantity 10,000.
The shortage is outside the supply shortage tolerance [1000 > 60].
The planning engine:

Pegs the discrete job on day 2 for quantity 9000 to the demand on day 6 for quantity
10,000

To make up the shortage, recommends a planned order due on day 6 for quantity
1000

The discrete job on day 7 for quantity 11,000 can satisfy the demand on day 7 for
quantity 10,000 but is over by quantity 1000.
The excess is outside the supply excess tolerance [1000 > 40].
The planning engine:

Pegs the discrete job on day 7 for 10,000 of its quantity 11,000 to the demand on day
7 for quantity 10,000

Pegs the discrete job on day 7 for 1000 of its quantity 11,000 to the demand on day 8

19-68 Oracle Advanced Supply Chain Planning Implementation and User's Guide

for quantity 10,000

Example 2: Small Demands Delay Fulfillment


In this example:

Fixed Days Supply = 40

Fixed Lot Multiplier = 1,000,000

Unsatisfied Demand Factor = 0.1

The first fixed days supply period includes the demands on September 1 for quantity
2,500,000 and on October 1 for quantity 1,570,000. The total demand for this period is
4,070,000 [2,500,000 + 1,570,000].
The planning engine calculates a planned order of 5,000,000 to:

Completely satisfy the demand in the period

Honor the fixed lot multiplier

However, the planning engine detects that this item is subject to small demands delay
fulfillment. Recommending production of quantity 5,000,000 due on September 1 would
leave excess on-hand of quantity 70,000 from September 1 until November 1.
The unsatisfied demand factor against quantity 1,000,000 is 100,000 [1,000,000 * 0.1] This
quantity 70,000 is within the unsatisfied demand factor [70,000 < 100,000 or 70,000 /
1,000,000 = 0.07 and 0.07 < 0.1].
The planning engine:

Considers the quantity 70,000 as a small demand

Integrating with Planning and Manufacturing Environments 19-69

Recommends a planned order due in September 1 for quantity 4,000,000

The demand due on September 1 should be completely satisfied on September 1.


The demand due on October 1 should be partially satisfied on September 1 with a
shortage of quantity 70,000.
There is a cumulative unsatisfied demand of quantity 70,000 carried forward to period
2.
The second fixed days supply period includes the demand on November 1 for quantity
1,800,000 and the cumulative unsatisfied demand of quantity 70,000. The total demand
for this period is 1,870,000.
The planning engine calculates a planned order of 2,000,000 to:

Completely satisfy the demand in the period

Honor the fixed lot multiplier

However, the planning engine detects that this item is subject to small demands delay
fulfillment. Recommending production of quantity 2,000,000 due on September 1 would
leave excess on-hand of quantity 130,000 from November 1 until January 1.
The unsatisfied demand factor against quantity 1,000,000 is 100,000 [1,000,000 * 0.1] This
quantity 130,000 is outside the unsatisfied demand factor [130,000 > 100,000 or (70,000 +
1,800,000) / 1,000,000 = 1.87 and 1.87 > 0.1].
The planning engine:

Does not consider the quantity 130,000 as a small demand

Recommends a planned order due in November 1 for quantity 2,000,000

The demand due on October 1 should be completely satisfied late on November 1.


The demand due on November 1 should be completely satisfied on November 1.
There is excess on-hand for quantity 130,000 on November 1 carried until the next
period.

19-70 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Example 3: Combination of Shortage Tolerance Percent and Unsatisfied Demand


Factor
In this example:

Fixed Lot Multiplier = 1000

Unsatisfied Demand Factor = 0.25

Shortage Tolerance Percent = 10% = 0.1

Profile option MSC: Apply shortage tolerance percent to planned orders = No

Day 1:

Shortage = 3000 [Demand on day 1 Supply available on day 1 = 20,000 17,000]

Shortage tolerance quantity = 2000 [Demand on day 1 * Shortage Tolerance Percent


= 20,000 * 0.1]

The shortage is more than the shortage tolerance quantity [3000 > 2000]

Consider the shortage not satisfied and create a planned order for quantity 3000
due in day 1

Day 2:

Shortage = 500 [Demand on day 2 Supply available on day 2 = 20,500 20,000]

Shortage tolerance quantity = 2050 [Demand on day 1 * Shortage Tolerance Percent


= 20,500 * 0.1]

The shortage is lower than the shortage tolerance quantity [500 < 2050]

Consider the shortage satisfied and do not create a planned order

Integrating with Planning and Manufacturing Environments 19-71

Day 3:

Shortage = 100 [Demand on day 3 Supply available on day 3 = 100 0]

Cumulative unsatisfied demand = 100 [Previous cumulative unsatisfied demand +


Shortage on day 3 = 0 + 100]

Unsatisfied demand quantity = 250 [Fixed lot multiplier * Unsatisfied demand


factor = 1000 * 0.25]

The cumulative unsatisfied demand is lower then the fixed lot multiplier [100 <
1000]

The cumulative unsatisfied demand is lower than the unsatisfied demand quantity
[100 < 250]

Consider the cumulative unsatisfied demand subject to small demands delay


fulfillment and do not create a planned order

Day 4:

Shortage = 50 [Demand on day 4 Supply available on day 4 = 50 0]

Cumulative unsatisfied demand = 150 [Previous cumulative unsatisfied demand +


Shortage on day 3 = 100 + 50]

Unsatisfied demand quantity = 250 [Fixed lot multiplier * Unsatisfied demand


factor = 1000 * 0.25]

The cumulative unsatisfied demand is lower then the fixed lot multiplier [150 <
1000]

The cumulative unsatisfied demand is lower than the unsatisfied demand quantity
[150 < 250]

Consider the cumulative unsatisfied demand subject to small demands delay


fulfillment and do not create a planned order

Day 5:

Shortage = 40 [Demand on day 5 Supply available on day 5 = 40 0]

Cumulative unsatisfied demand = 190 [Previous cumulative unsatisfied demand +


Shortage on day 3 = 150 + 40]

Unsatisfied demand quantity = 250 [Fixed lot multiplier * Unsatisfied demand


factor = 1000 * 0.25]

The cumulative unsatisfied demand is lower then the fixed lot multiplier [190 <

19-72 Oracle Advanced Supply Chain Planning Implementation and User's Guide

1000]

The cumulative unsatisfied demand is lower than the unsatisfied demand quantity
[190 < 250]

Consider the cumulative unsatisfied demand subject to small demands delay


fulfillment and do not create a planned order

Day 6:

Shortage = 20,500 [Demand on day 6 Supply available on day 6 = 20,500 0]

Cumulative unsatisfied demand = 20,690 [Previous cumulative unsatisfied demand


+ Shortage on day 3 = 190 + 20,500]

Unsatisfied demand quantity = 250 [Fixed lot multiplier * Unsatisfied demand


factor = 1000 * 0.25]

The cumulative unsatisfied demand is higher than the unsatisfied demand quantity
[20,690 > 250]

Consider the cumulative unsatisfied demand not subject to small demands delay
fulfillment and create a planned order for quantity 21,000 [Cumulative unsatisfied
demand rounded to closest multiple of fixed lot multiplier = 20.690 rounded to
closest multiple of 1000] due on day 6 There is a planned order excess of quantity
310 available for future days

Day 7:

Shortage = -160 [Demand on day 7 Supply available on day 7 = 150 310]

Cumulative unsatisfied demand = -160 [Previous cumulative unsatisfied demand


Planned order excess + Shortage on day 7 = [-310 + 150]

There is no cumulative unsatisfied demand so do not create a planned order

There is a planned order excess of quantity 160 [310 - 150] available for future days

Day 8:

Shortage = 40 [Demand on day 8 Supply available on day 8 = 200 160]

Cumulative unsatisfied demand = 40 [Previous cumulative unsatisfied demand


Planned order excess + Shortage on day 8 = [-160 + 200]

Unsatisfied demand quantity = 250 [Fixed lot multiplier * Unsatisfied demand


factor = 1000 * 0.25]

The cumulative unsatisfied demand is lower then the fixed lot multiplier [40 < 1000]

Integrating with Planning and Manufacturing Environments 19-73

The cumulative unsatisfied demand is lower than the unsatisfied demand quantity
[40 < 250]

Consider the cumulative unsatisfied demand subject to small demands delay


fulfillment and do not create a planned order

Day 9:

Shortage = 20,000 [Demand on day 9 Supply available on day 9 = 20,000 0]

Cumulative unsatisfied demand = 20,040 [Previous cumulative unsatisfied demand


+ Shortage on day 3 = 40 + 20,000]

Unsatisfied demand quantity = 250 [Fixed lot multiplier * Unsatisfied demand


factor = 1000 * 0.25]

The cumulative unsatisfied demand is higher than the unsatisfied demand quantity
[20,040 > 250]

Consider the cumulative unsatisfied demand not subject to small demands delay
fulfillment and create a planned order for quantity 20,000 [Cumulative unsatisfied
demand rounded to closest multiple of fixed lot multiplier = 20,040 rounded to
closest multiple of 1000] due on day 6

Of the planned order for quantity 20,000: Of the planned order for quantity 20,000:

Quantity 40 satisfies the cumulative unsatisfied demand from day 8

Quantity 19,660 [20,000 40] satisfies the shortage for day 9

There is a now a cumulative unsatisfied demand of quantity 40 remaining against


day 9

Day 10:

Shortage = 200 [Demand on day 10 Supply available on day 10 = 200 0]

Cumulative unsatisfied demand = 240 [Previous cumulative unsatisfied demand


Planned order excess + Shortage on day 9 = [40 + 200]

Unsatisfied demand quantity = 250 [Fixed lot multiplier * Unsatisfied demand


factor = 1000 * 0.25]

The cumulative unsatisfied demand is lower then the fixed lot multiplier [240 <
1000]

The cumulative unsatisfied demand is lower than the unsatisfied demand quantity
[240 < 250]

19-74 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Consider the cumulative unsatisfied demand subject to small demands delay


fulfillment and do not create a planned order

Day 11:

Shortage = 20,200 [Demand on day 9 Supply available on day 9 = 20,000 0]

Cumulative unsatisfied demand = 20,440 [Previous cumulative unsatisfied demand


+ Shortage on day 3 = 240 + 20,200]

Unsatisfied demand quantity = 250 [Fixed lot multiplier * Unsatisfied demand


factor = 1000 * 0.25]

The cumulative unsatisfied demand is higher than the unsatisfied demand quantity
[20,440 > 250]

Consider the cumulative unsatisfied demand not subject to small demands delay
fulfillment and create a planned order for quantity 20,000 [Cumulative unsatisfied
demand rounded to closest multiple of fixed lot multiplier = 20,440 rounded to
closest multiple of 1000] due on day 11

Of the planned order for quantity 20,000:

Quantity 40 satisfies the planned order shortage from day 9

Quantity 200 satisfies the cumulative unsatisfied demand from day 10

Quantity 19,760 [20,000 - 40 - 200] satisfies the shortage for day 11

There is a now a cumulative unsatisfied demand of quantity 440 [20,200 19,760]


remaining against day 11

Integrating with Planning and Manufacturing Environments 19-75

Example 4: Apply Shortage and Excess to Planned Orders


An item has two demands:

Demand 1 quantity 10200

Demand 2 quantity 10200

Fixed Order Quantity: 2000


MSC: Demand Satisfied Percent Threshold for Pegging: 98
Shortage Tolerance Quantity: 204 [10200 * (100 98) / 100]

19-76 Oracle Advanced Supply Chain Planning Implementation and User's Guide

MSC: Minimum Supply/Demand Percent for Pegging: 0.0018


Excess Tolerance Quantity: 1836 [10200 * 0.0018]
Profile option MSC: Apply shortage and excess tolerance percentages to planned orders
is No:

Create six planned orders each quantity 2000

Ignore shortage tolerance quantity

Use them to satisfy Demand 1

Excess is 1800 [12000 - 10200]

Apply excess to satisfy Demand 2

Profile option MSC: Apply shortage and excess tolerance percentages to planned orders
is Yes:

Create six planned orders each quantity 2000

Use shortage tolerance quantity

Use five of them to satisfy Demand 1. Demand 1 supply is 10000. The shortage 200
is within the shortage tolerance quantity 204.

Excess is 2000 [12000 - 10000]

Apply excess to satisfy Demand 2

Oracle Shop Floor Management


Oracle Shop Floor Management is a module which bridges planning and execution
systems. It provides the following capabilities:
Manage Complex shop floor lot transactions

Lot split and merge

Update of lot name, product, routing, quantity

Bonus lots creation

Enable dynamic routings

Routing determined on the fly

Routing movements enforced based on legal next operations

Integrating with Planning and Manufacturing Environments 19-77

Jumps allowed to any operation

Provide end-to-end genealogy of your products

Product tracking all the way back to raw material

Forward and backward genealogy surfing

Model and track operation yield based cost for your products.

Operation level yields

Yielded cost of product

Cost variance at operations

Enable integration of ERP with third-party MES systems.

Seamless integration with Oracle Applications

Co-Product modeling

Modeling of co-products

Oracle ASCP integrates seamlessly with OSFM to provide the following capabilities:

Lot-Based Jobs
Lot-Based Jobs is an execution entity in Oracle OSFM designed to handle Lot-Based
production. You can implement planned orders for items with Network Routings as
Lot-Based Jobs. Follow the instructions specified in Implementing Planning
Recommendation, page 18-148 to select and release planned orders from Planner
Workbench. The release process checks the setting for network planning method in the
Planning Parameters form at the time of release, not the setting for this parameter as of
the plan run time.
You can implement Reschedule In, Reschedule out, and Cancellation recommendations
in addition to releasing the planned orders. Implementing recommendations uses a
concurrent program called Import Lot Based Jobs at the source.
You may not be able to release planned orders as lot based jobs if you do not:

Select plan option Plan Capacity.

Provide a WIP Accounting Class in the Oracle Work in Process parameters

Provide Accounting Class in the Oracle Shopfloor Manufacturing (OSFM)


parameters. You can also set Accounting Class in Oracle Advanced Supply Chain
Planning Planner Workbench Preferences form, Others tab, Job Class field;
however, this value applies to all instances

19-78 Oracle Advanced Supply Chain Planning Implementation and User's Guide

You can pass job name, job start and completion dates, start quantity, BOM and Routing
designators, demand class, and WIP class, etc. For the quantity, the planning engine
uses the start quantity, all of the transactions against the job, and the reverse cumulative
yield at the current operation. The planning engine considers lot-based jobs as supplies.
You can pass the demand for the components of the assembly from Lot-Based Jobs, and
calculate resource requirements. The planning engine considers efficiency and
utilization in calculating resource requirements for intermediate operations.
You can see the results of the transactions on a Lot-Based Job; for example, Issues,
Moves, Completions, etc. Oracle ASCP schedules the Lot-Based Jobs based on the
availability of resources considering the current load of the shop floor. If you progress
the job through move transactions at the source, the next time plan runs, Oracle ASCP
schedule the rest of the operations in the network.
The Firm Type field for the resource in the Oracle Advanced Supply Chain Planning
Planner Workbench Resource Requirements window displays the Firm Type from
Oracle Shopfloor Manufacturing (OSFM). The Oracle Advanced Supply Chain Planning
scheduling process does not override this flag. For example, if only the start date of a
resource is firmed, the Oracle Advanced Supply Chain Planning scheduling process
does not reschedule the start date but it may reschedule the end date.
If you firm a resource of an Oracle Shopfloor Manufacturing (OSFM) job in the Oracle
Advanced Supply Chain Planning Planner Workbench Resource Requirements window
and release it, the process transfers the Firm Type flag to the Oracle Shopfloor
Manufacturing (OSFM) source.
Note: Lot-based Jobs are referred to as Discrete Jobs in the Planner's

Work Bench

Coproducts
This feature is available with the integration of APS and Oracle Shop Floor
Management (OSFM).
In some production environments, an item may turn into one or more parent items
depending on the process control, test results, raw material quality, etc. Such a
relationship is defined by defining coproducts. OSFM allows you to specify multiple
possibilities of assemblies (parents) that may be derived from a single part.
You can set up coproducts using Oracle OSFM. To explain this with an example,
consider the diagram below. A, B, and C are coproducts produced from raw material X.
The figures in % are the expected mix of production of coproducts.

Integrating with Planning and Manufacturing Environments 19-79

Coproducts

Co-products Support in Planning


See Common Features in Hybrid Manufacturing Environments, page 19-2, Co-products
section for basic co-product information. For more details, see the Oracle Shop Floor
Manufacturing (OSFM) documentation.
In the semiconductor, electronics and metals industries, the focus is the primary
component that is processed to become individual products. For example, A Fast Wafer
may become a Low Speed Chip, Medium Speed Chip, or High Speed Chip.

19-80 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Wafer-chi: Primary bill of material

Use the Define Co-products form to specify co-products made from the primary
component. Then, click Split Percentages and enter the percentage distribution for each
co-product on the Define Time Phased Split Percentages form. You can specify
effectivity date ranges for percentage distributions; the planning engine uses the
percentage distributions effective on the plan launch date throughout the planning
horizon.
You can build the same products from different components by using alternate bills of
material/routing pairs during co-products setup. For example:

Primary: Fast wafer component > Low Speed Chip 20%, Medium Speed Chip 30%,
High Speed Chip 50%

Alternate 1: Fast wafer component > Low Speed Chip 5%, Medium Speed Chip
15%, High Speed Chip 80%

Alternate 2: Medium wafer component > Low Speed Chip 30%, Medium Speed
Chip 60%, High Speed Chip 10%

This diagram shows alternate bill of material 1. The process uses the same Fast Wafer as
the primary bill of material. However, the process is tuned to produce different
percentages of co-products from those the primary bill of material.

Integrating with Planning and Manufacturing Environments 19-81

Wafer-chip: Alternate bill of material 1

This diagram shows alternate bill of material 2. The process uses a different wafer--Med
Wafer--from the one in the primary bill of material. It produces different percentages of
co-products from those the primary bill of material.
Wafer-chip: Alternate bill of material 2

You can specify end-item substitutes for end item co-products and component
substitutes for co-products used as components.
Co-product end item substitution

19-82 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Co-product component substitution

The issues that you consider when you select plan type apply to co-products also. All
plan types simultaneously plan all items to utilize co-product supplies created on the
same day:

Unconstrained plans utilize the Primary bill of material and routing only for
creating planned orders. However, the planning engine honors alternate bill of
material/routing pairs on scheduled receipts.

Constrained plans with decision rules select the primary bill of material/routing
first. If capacity remains, they select each alternate bill of material/routing and use it
if it has capacity. Once the bill of material and routing selection is made then
planning process is continued to minimize inventory.

Optimized plans will select the best bill of material and routing that both respects
capacity constraints and minimizes inventory and costs. You must specify costs for
all alternate bill of material/routing pairs, all items, and all resources.

The planning process does not consider the sequence of demands in an attempt to
minimize supply. For example,

High Speed Chip has demand due for quantity 100 on day 1

Medium Speed Chip has demand due for quantity 60 on day 2

Low Speed Chip has demand due for quantity 40 on day 3

The planning engine creates a planned order against High Speed Chip, the first
demand, for quantity 100 and the co-product supplies to be made that day for quantity
60 and quantity 40 fulfill the demands on day 2 and day 3.

Integrating with Planning and Manufacturing Environments 19-83

Item

Percent/Quantit
y

Day 1

Day 2

Day 3

High Speed Chip

50%

-100

Medium Speed
Chip

30%

-60

Low Speed Chip

20%

-40

High Speed Chip

100 (planned
order)

Medium Speed
Chip

60 (co-product
supply)

Low Speed Chip

40 (co-product
supply)

Demand for Fast


Wafer

0.01

-1

The planning engine can use alternate bill of material/routing pairs to resolve resource
and material constraints. It may partially satisfy a later demand with a co-product
produced from supply from an earlier demand, and then satisfy the remaining quantity
with a later supply against that co-product. For example:

Medium Speed Chip has demand due for quantity 60 on day 1

High Speed Chip has demand due for quantity 100 on day 2

The planning engine creates a planned order against Medium Speed Chip, the first
demand, for quantity 60 on day 1 using bill of material/routing pair ALT2. This
production should create a co-product supply against High Speed Chip for quantity 10
on day 1. The planning engine then creates a planned order against High Speed Chip
for quantity 90 on day 2.
Item

Percent/Quantit
y

Day 1

Day 2

Day 3

High Speed Chip

10%

-100

19-84 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Item

Percent/Quantit
y

Day 1

Day 2

Day 3

Medium Speed
Chip

60%

-60

Low Speed Chip

30%

-40

High Speed Chip

10 (co-product
supply)

90 (planned
order)

Medium Speed
Chip

60 (planned
order)

540 (co-product
supply)

Low Speed Chip

30 (co-product
supply)

270 (planned
order)

Demand for
Medium Wafer

0.01

-1

-9

Requirement Integer Quantities


You can instruct the planning engine to round dependent demand quantities for
components; see Requirement Integer Quantities in Items on page 1-1.
If you instruct the planning process to round all the items in a multiple co-product
relationship either up or down, the results may show a difference between total supply
quantity and total demand quantity among the items.
To avoid this, in Oracle Shop Floor Management (OFSM), specify one of the co-products
as the primary co-product. The planning engine increases the primary co-product
requirements and decreases the other co-product requirements to balance the rounding.
It creates at least a quantity of 1 for each co-product
This diagram shows a co-product bill of material.

Integrating with Planning and Manufacturing Environments 19-85

Co-product Bills of Material

All co-products are marked Enforce Integer Req either Up or Down.


The planning engine receives demand for 25 C933.
It calculates requirements for X as 42 [25 * 0.6 = 41.666, round to 42].
It calculates requirements for the co-products:

C633: 2.49 [41.666 * 0.06]

C800: 3.74 [41.666 * 0.09]

C866: 10.41 [41.666 * 0.25]

C933: 25

It rounds down requirements for the co-products:

C633: 2

C800: 3

C866: 10

C933: 25

It calculates the difference between demand and supply as 2 less demand than supply
[42 - (25 + 10 + 3 + 2)].
It increases the primary component by 2 to make the co-product requirements equal the
supply of 42:

C633: 2

C800: 3

19-86 Oracle Advanced Supply Chain Planning Implementation and User's Guide

C866: 12

C933: 25

If the demand is for the primary co-product, the planning engine rounds down all of the
other co-products and randomly selects one of them to increase to balance supply and
demand. It does not increase the primary co-product.

Operation Yield
If you can attribute significant amount of materials loss to a specific production process,
then identifying the process and managing the yield at an operation level is essential.
Yields specified at operation sequence is often needed to calculate the amount of raw
materials or sub assemblies and measure performance.
Consider a production process as described in the diagram below.
Production Process

In order to calculate raw materials needed at the start of each operation, cumulative
yields, reverse cumulative yields, and net planning percentages need to be calculated.
The diagram above shows you the calculations. Cumulative Yields are shown as CY,
Reverse Cumulative Yields are shown as RCY, and Net Planning Percent is shown as
NPP on the diagram. Net Planning Percent is the expected percentage of the flow of
materials at a given node. Cumulative yield is the multiplication of yields in the
forward direction. Reverse Cumulative Yield is the multiplication of yields in the
reverse direction. Please refer to the diagram above for detailed calculations.
You can specify the yields at operation sequence level in the Network Routings using

Integrating with Planning and Manufacturing Environments 19-87

Oracle OSFM. The system can automatically calculate Cumulative Yields, Reverse
Cumulative Yields, and Net Planning Percentages by using Calculate Cumulative Yield
from the Tools menu on Network Routing form.
If you use the Planned percent or Optimize methods, run Oracle Shop Floor
Management (OSFM) concurrent process Calculate operation yields from the routings
on the source. The planning engine calculates the reverse cumulative yield values for
every order to account for time phased yields and needs Net Planning % from the
source in the calculation.
Operation Yield Support in Order Promising
Oracle Global Order Promising considers operation yield when calculating component
and resource requirements during capable-to-promise. The calculation is the same as in
ASCP.
Operation Yield Support in Planning
If you need to calculate materials needed at operation sequence 10, you need to divide
the order quantity by Reverse Cumulative Yield and multiply it by Net Planning
Percent at Operation sequence 10.
If you need item A at operation sequence 10, and you have an order quantity of 100, the
component demand for A should be 100/.88*100%, which is 113.63. Oracle ASCP
consumes resources at various operation sequences based on the inflated order quantity
which accounts for the operation yield. In our example, resources at operation sequence
10 are scheduled for a quantity of 113.63.
If you decide to scrap or reject some of the items on a Lot-Based Job, you can apply
yields for the rest of the pending operations. If you reject 20 units out of a total order of
100 at Operation sequence 20 and assume that there were no losses at operation
sequence 10, you can determine the component requirements based on a quantity of 80
and the reverse cumulative yield at operation sequence 20.
If you have network routings where you have multiple nodes joining a single node, the
cumulative yield calculation is based on the weighted average of the yields from the
nodes that join to form a single node.
Operation Yield and Discrete Jobs
The planning engine reduces component and resource requirements for future
operations based on the operation yield defined in the discrete routing. The supply
quantity for the job or planned order are also reduced based on the anticipated yield
loss at future operations.
For accurate costing with operation yield, consider using Oracle Shop Floor
Management.
Considering operation yield for existing discrete jobs improves the planning response
time in recognizing the effect of actual yields on existing jobs. The operation yields
defined in the routings are estimates. When the actual scrap transactions occur, the
planning engine considers the current job quantity and the future planned yield loss to

19-88 Oracle Advanced Supply Chain Planning Implementation and User's Guide

determine the reduced supply quantity. This dynamic recalculation of the supply
quantity allows Oracle Advanced Supply Chain Planning to calculate future planned
order quantities more accurately.
It also improves the planning accuracy by estimating the effect of yield loss on:

Supply quantity, which improves visibility to Oracle Global Order Promising and
the planner of the effect of operation yield on existing jobs.

Component requirements, which lowers inventory by more precise calculation of


component requirements for later operations.

Resource requirements, which improves the ability to implement constrained


planning

If an item's routing has yield loss for any operation, the planning engine:

Recalculates the component and resource requirements of a WIP job during data
collection to reflect the current position of the WIP job (operation and
inter-operation step) and the operation yield loss for the remaining operations.

Calculates the supply quantity based on the current quantity and position of the job
and the reverse cumulative yield still to be considered at future operations. The
planning engine does not calculate the WIP job supply quantity as MRP Net
Quantity - Completed Quantity - Scrapped Quantity.

If an item's routing does not include planned yield loss for any operation, then the
component and resource requirements are collected and used by Oracle Advanced
Supply Chain Planning.
Calculating Scheduled Quantity and Supply Quantity
The scheduled quantity at every operation is reduced by the estimated yield loss at the
previous operation. Since, the component and resource requirements are calculated
using the operation scheduled quantity, these are also reduced to the quantity expected
at that operation.
The job's supply quantity is also reduced to account for operation yield at all planned
operations.
For planned orders, the operation yield is taken into account by increasing the job start
quantity and the scheduled quantity at each operation.
For discrete jobs,
Scheduled quantity = Sum (quantity at Queue, Run, and previous operation To Move) +
(Scheduled quantity from previous operation x operation yield from previous
operation)
Therefore, if a routing has operation yield, the planning engine calculates the scheduled
quantity instead of using the discrete job values.
This table shows scheduled quantity calculations for a discrete job example. You can see

Integrating with Planning and Manufacturing Environments 19-89

material requirement calculations for the same discrete job example in section
Calculating Material Requirements and resource requirement calculations for the same
discrete job example in section Calculating Resource Requirements.
Operation
Number

To
(Q)ueue /
(R)un /
(M)ove

Quantity
Completed

Quantity
Scrapped

Operation
Yield (%)

Reverse
Cumulativ
e Yield (%)

Scheduled
Quantity

10

100

100

72.9

20

20 (M)

100

50

90

72.9

30

15 (R)

15

10

100

81

35

40

3 (Q), 2 (M)

90

81

38

50

100

90

36.2

60

90

90

36.2

70

100

100

32.58

Calculating Material Requirements


The material requirements is calculated as:
Quantity required = min ((scheduled quantity + quantity completed) * usage - quantity
issued, 0)
During for material requirements calculations, users can manually issue materials to
jobs using the Material Requirements window. Therefore, the quantity of components
calculated for each operation takes quantity issued into account.
This table shows material requirement calculations for the discrete job example in
section Calculating Scheduled Quantity and Supply Quantity. You can see resource
requirement calculations for the same discrete job example in section Calculating
Resource Requirements. In this table:

The issue of component A at operation 10 is an over-issue caused by breakage


(component yield)

The issues of component B at operation 20 and component D at operation 40 are


manual under issues. Similar under issues could occur in any component with type
Assembly pull.

The issue of component E at operation 60 has been performed in advance

19-90 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Operatio
n
Number

Schedul
ed
Quantity

Quantity
Complet
ed

Compon
ent

Usage

Quantity
Issued

Quantity
Required

Open
Require
ment

10

100

120

100
[0+100)*1]

0
[Max(100
-120,0)]

20

100

100
[0+100)*1]

100
[100-0]

30

35

15

15

50
[(35+15)*1
]

35 [50-15]

40

38

11

40
[(38+2*1]

39 [40-1]

50

36.2

60

36.2

30

36.2
[36.2*1]

6.2
[36.2-30]

70

32.58

Calculating Resource Requirements


The resource requirement calculation for item basis is
Resource requirements (operation) = max (((scheduled quantity (operation) + quantity
completed) * usage - applied resource hours), 0)
The resource requirement calculation for lot basis is
Resource requirements (operation) = usage - applied resource hours
This table shows material requirement calculations for the discrete job example in
section Calculating Scheduled Quantity and Supply Quantity. You can see material
requirement calculations for the same discrete job example in section Calculating
Material Requirements

Integrating with Planning and Manufacturing Environments 19-91

Operati
on
Number

Schedu
led
Quantit
y

Quantit
y
Comple
ted

Resour
ce

Usage

Basis

Applies
Hours

Hours
Require
d

Open
Hours
Require
d

10

100

R1

Item

100

100

20

100

R2

Lot

30

35

15

R2

Item

15

50
[(35+15)
*1]

35
[50-15]

40

38

R2

Lot

50

36.2

R3

Item

36.2

36.2

60

36.2

R3

Item

36.2

36.2

70

32.58

R3

Item

32.58

32.58

To use Operation Yield for Discrete Jobs


1.

Navigate to BOM > Routing.

2.

Enter yield for specific operations.

3.

Navigate to Workbench > Items.

4.

Click the Routing Operations button.

5.

View the operation yield for the routing.

6.

Click the Resources button.

7.

In the Resources window, click the Requirements button.

8.

View the current quantity at each inter-operation step.


For more details on the information displayed in the Resource Requirements
window, see Resource Requirements Window, page 18-133
The Resource Requirements window only displays operations that have scheduled
resources where the resource schedule attribute is set to Yes. If the WIP job is in an
operation with no scheduled resources, the job is scheduled correctly but you
cannot view the quantity at the inter-operation step on the Resource Requirements
window.

19-92 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Network Routings
Alternate ways of producing an item often demands flexible definition of Routings.
Network Routings give you the flexibility of defining multiple manufacturing paths.
Network Routings are defined using Oracle OSFM at the source. When you set up
Network Routings, you can specify the estimated percentage of the orders that need to
be processed on a specific path. This is called the planning percent.
Network Routing Support in Planning
You can collect the Network Routings into the planning server using the APS Collection
program. You can snapshot the Network Routings and use them to calculate and
schedule resource requirements for existing Lot-Based Jobs and planned orders when
you run a plan. You can choose to schedule orders using Network Routings in three
ways:

Primary Path (default)

Planned Percent

Optimize

To make your selection, navigate to Setup and use Parameters form at ASCP. You can
choose the scheduling method at the organization level by setting OSFM Network
Scheduling Method parameter for your organization.
If you select Planned Percent or Optimize, run concurrent process Calculate operation
yields on the source against the Oracle Shop Floor Management (OSFM) routings on the
source.
This diagram shows Network Routings.
Network Routing

Primary Path (default)


As the name suggests, you can schedule orders on primary path. In this case, Oracle

Integrating with Planning and Manufacturing Environments 19-93

ASCP calculates the Reverse cumulative yields and Net Planning Percent based on the
Primary path.
Planned Percent
This method takes advantage of accumulated percentages derived from user-specified
planning percentage on the Network Routing. Referring to the figure, the resource
requirements at operation sequence 20 is calculated for 100* Net Planning Percent at
operation sequence 20. Considering an order of 100 units, the resource requirements at
operation sequence 40 is calculated for 8 units, and so on.
Optimize
With this method, you can analyze the current conditions on the shop floor,
intelligently choose alternate paths, and determine the quantity that needs to be
processed on various paths. Given a specific order, you should be able schedule the
order on the primary path. If you run into capacity constraints on the primary path, you
should be able to schedule as much of the order as possible using the primary path and
schedule the rest of the order on alternate paths. If you happen to go to an alternate
path, the objective still is to get back to the primary path as soon as possible. For
example, if you schedule resources at 40, you should seek the path 50, 60, 80 instead of
70, 80 or 50, 70, 80. Do not use this method with unconstrained plans.
You can influence the decision of using alternate paths as opposed to primary path or
vice versa using system level profile options. Oracle ASCP provides profile options to
influence scheduling decision. Oracle ASCP schedules the orders based on the
availability of resources in a window defined by the following profile options:
MSO: Network Routing Cycle Time coefficient, is a multiple of the longest path of the
network; the longest path is based on theoretical durations.
MSO: Network Routing fixed time window, is a fixed amount of time in days that you
would like to add to your window
If the duration using longest path on the network is 5 days, and you entered 2 for MSO:
Network Routing Cycle Time coefficient and 3 for MSO: Network Routing fixed time
window, the total window size will be: fixed time window + cycle time coefficient *
longest path on the network, or 3+ 2(5) = 13 days.
You can further influence the scheduling decision using the following two profile
options:
MSO: NFL BACKWARD COMPRESSION PCT, specifies the percentage of resources
available for scheduling within the window described earlier during backward
scheduling. If you set this profile option to 60%, the system only considers 60% of the
available capacity in the window specified above while backward scheduling.
MSO: NFL FORWARD COMPRESSION PCT, specifies the percentage of resources
available for scheduling within the window described earlier during forward
scheduling. If you set this profile option to 20%, the system only considers 20% of the
available capacity in the window specified above while forward scheduling.
These last two profile options give you the flexibility in controlling the on-time delivery

19-94 Oracle Advanced Supply Chain Planning Implementation and User's Guide

of orders.
The following situations constitute an incomplete network routing and may affect plan
results:

You have a network routing, use a bottleneck resource group, and do not include at
least one resource on the bottleneck resource group.

You turn off scheduling for all resources at an operation and then instruct network
routings to use this operation.

The resource hours calculation is subject to profile option MSO: Floating Point Precision
for Usage in Routings. For example:

The routing for an item uses a resource for 0.05 hours per piece or 3 minutes per
piece - Efficiency and utilization are both 90%

A supply order for quantity 680 is scheduled on that resource

The expected resource consumption is 34 hours [680 pieces * 0.05 hours per piece]

MSO: Floating Point Precision for Usage in Routings is 100

The planning engine calculates the resource requirement considering utilization


and efficiency as 41.933333:

Resource requirement for one piece: 3.70 minutes with precision factor 100 [3 /
(0.9 * 0.9)]

Resource requirement for 680 pieces: (3.70 * 680) / 60

MSO: Floating Point Precision for Usage in Routings is 10,000

The planning engine calculates the resource requirement considering utilization


and efficiency as 41.975266::

Resource requirement for one piece: 3.7037 minutes with precision factor 10,000
[3 / (0.9 * 0.9)]

Resource requirement for 680 pieces: (3.7037 * 680) / 60

MSO: Floating Point Precision for Usage in Routings is 1,000,000

The planning engine calculates the resource requirement considering utilization


and efficiency as 41.975300 :

Resource requirement for one piece: 3.703703 minutes with precision factor
1,000,000 [3 / (0.9 * 0.9)]

Integrating with Planning and Manufacturing Environments 19-95

Resource requirement for 680 pieces: (3.703703 * 680) / 60

Network Routing Support in Order Promising


Global Order Promising considers net planning percent (NPP) when it calculates
resource and material requirements during capable-to-promise. In the diagram above,
the resource and material requirement needed at node 30 is: Order Qty * RCY * 0.8
(NPP) * Qty Per Assembly.

Future Operation Details


The integration with planning provides an option of storing the future operation details
for a specific lot based job. The details for future operations can be updated for specific
jobs in Oracle ShopFloor Manufacturing (OSFM). Oracle Advanced Supply Chain
planning then utilizes the future operation details from the specific shop floor job
during planning.
When you create a lot-based job, it receives its own copy of the network routing with
the following details:

All possible network flows. This data exists for future operations from the current
operation. All routing information associated with the operation such as operation
yield and planning percentage are stored in the job details.

All possible alternate resources

All possible substitute components

The recommended network flow, resources, and components to be utilized

The schedule date for the resources on the recommended path

You can update the recommended path for the specific job in Oracle ShopFloor
Manufacturing (OSFM). It ensures that a complete recommended path exists for the lot
based job. The planning engine interprets this as the primary path for the specific job
and utilizes it for this job in the next planning cycle.
The planning engine releases scheduling details to Oracle ShopFloor Manufacturing
(OSFM) for the primary path. This includes the recommended schedule dates,
resources, and components. You can update the details to reflect decisions made for the
specific job. For rescheduling existing jobs, the planning engine utilizes the updated
information of the operation yield, recommended components, and recommended path.
Certain planning capabilities work with Oracle ShopFloor Manufacturing (OSFM) You
can:

Provide alternate resources for future operations of an existing job. This affects
constrained plans only.

19-96 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Apply order modifiers to either the start quantity or the completion quantity for
planned orders.

Consider the current operation's resources as firm according to Firm Type of each
resource (when profile option WSM: Create Job Level BOM and Routing Copies is
Yes. If the job is in the inter-operation run step, the current operation is considered
as Firm All (firm Start Date, End Date, Resource, and Assigned Units) . The
planning process uses Firm Type in its scheduling for constrained plans only. For
example, if the resource is Firm Start Date, the planning engine does not reschedule
the start date but the scheduling process may move the end date.

To set up future operation details


1.

Navigate to Supply Chain Plan > Setup > Parameters.

2.

Set the organization's planning method to primary path.


If you set the planning method to Planned percentage or Optimize, the planning
engine schedules quantities on all possible paths. This may not be useful for
detailed scheduling because the shop floor usually executes only one path.

3.

Set the profile WSM: Create Job Level BOM and Routing Copies to Yes to control
whether job details are stored on the shop floor job.
This profile option setting effects all shop floor organizations. You can select only
one behavior for your business. For multiple source instances, you must use the
same behavior for all shop floor organizations.

4.

Ensure that the job's completion date is within the daily bucketed horizon.

5.

Set the following profile options to suit your business requirements:

MSC: Legacy Collections Using Lot Based Job Details

MSC: Apply Order Modifier to Start Quantity

MSC: Release WIP Dtls if Order Date different then BOM Revision Date

MSC: Released Only By User

MSC: Inflate WIP Resource Requirements

For more details on the above profiles, see MSC Profile Options, page A-12.
To use future operation details
In Oracle Advanced Supply Chain Planning, you can release details for planned orders
and for reschedules. If the planning method is set to primary path and the job is
scheduled to complete within the daily planning horizon, then the planning engine can

Integrating with Planning and Manufacturing Environments 19-97

release details to Oracle ShopFloor Management (OSFM).


1.

Release discrete jobs and planned orders in Planner Workbench


You can update the order details for the planned orders using the Release
Properties tab of the Supply/Demand window. If you change the quantity or date
for a planned order, the order details do not reflect these decisions and are not
released. The planning engine then releases the job header information only and
Oracle ShopFloor Management (OSFM) explodes the bills of material and routing to
provide the details.
If you firm the resource of a job in the Oracle Advanced Supply Chain Planning
Planner Workbench Resource Requirements window, the release process transfers
Firm Type to the Oracle Shopfloor Management (OSFM) job.

2.

To view the operation details, navigate to OSFM > Lot Based Job.

3.

Query the job.

4.

Select Tools > Plan Details.


The Plan Details page appears.

5.

To view and update the yield for a specific operation, click the Details icon at the
end of the operation row.

6.

To view and update a resource for a specific operation, drill down to operation
details to view the primary and alternate resources.

7.

Navigate to OSFM > View Resource Scheduling.

8.

Define your Preferences to specify the resources that you want to view. The
resources are displayed based on the amount of time they are utilized by existing
jobs.
View supplies that are utilizing a resource and resource overloads.

9.

Select the job in the Gantt chart, right-click, and select Choose Alternate Resources.

10. Select the supply, then right-click to select the alternate resource.

This updates the copy stored on the job that this resource is recommended. The
planning engine then utilizes this as the primary resource in subsequent plans.
11. To view and update component requirements, select the Components subtab in the

Plan Details > Operations page.


12. Query the job name.
13. Drill down to review component details.

19-98 Oracle Advanced Supply Chain Planning Implementation and User's Guide

14. Change the component requirements and select the substitute component to be

used.
When you change the component requirement at an operation, the component yield
is updated to reflect your desired change.
You can also update the components required for the current operation using the
Material Requirements form.
15. To update the recommended path, navigate to OSFM > Run Requests > Refresh

Open Jobs Copies.


This is interpreted as the primary path for this specific job. Oracle Advanced
Supply Chain Planning utilizes the recommended path as the primary path for this
job in the next planning cycle.
Oracle ShopFloor Management (OSFM) stores a copy of the bills of material and
routing on the specific lot based job. If you make changes to the bills of material and
routing for existing jobs, you can update such jobs using the Refresh Open Jobs
Copies concurrent process.
After data collection, the planning engine utilizes the job specific details that you
have updated.
If the job is firmed, The planning engine will not change the resources. For non-firm
jobs, the planning engine may utilize alternate resources for future operations.
The planning engine uses the recommended resources from the lot based job.
If the recommended path has changed, the planning engine may need to reschedule
all operations because the alternate path will not have any existing schedule dates
to be firmed.

Material Planning for Oracle Complex Maintenance Repair and Overhaul


Oracle Advanced Supply Chain Planning is integrated with Oracle Complex
Maintenance Repair and Overhaul for planning and scheduling material requirements
that are associated with routine and non-routine maintenance requirements. Oracle
Advanced Supply Chain Planning also takes into account integrated forecast of material
requirements from Oracle Demand Planning and safety stock demand from Oracle
Inventory Optimization while planning for the material requirements that are linked to
scheduled visits.
The planning engine collects all the inputs mentioned above and generates
replenishment recommendations for moving or procuring material. These
recommendations help you to plan materials well in advance to accommodate
fluctuations in demand and supply for both planned (material requirements tied to
routine maintenance) and unplanned (material requirements tied to non-routine
maintenance) material requirements. You can also maintain optimum stock to meet
specific service levels under the defined inventory budget constraints.

Integrating with Planning and Manufacturing Environments 19-99

When a material requirement cannot be met, the planning engine generates an


exception. Oracle Advanced Supply Chain Planning allows you to send back the
recommended dates and the exceptions back to Oracle Complex Maintenance Repair
and Overhaul.

To plan for Complex Maintenance Repair and Overhaul operations:


Oracle Advanced Supply Chain Planning allows you to perform the following material
planning functions:
1.

Navigate to Supply Chain Plan > Names to create or modify a supply chain plan.

2.

Specify the following plan options in Plan Options > Organization tab:

3.

1.

In the Global Demand Schedules region, select the names of either global or
local (organization specific) demand planning scenarios that drive the plan.

2.

In the Organization region, select the Include Sales Order check box to include
the material requirements, which are associated with scheduled visits in
Complex Maintenance Repair and Overhaul. These consume the total material
requirements forecast from Oracle Demand Planning.

3.

In the Demand Schedules region, specify the Inventory Optimization plan,


which contains the safety stock targets prescribed by Oracle Inventory
Optimization in response to the forecast and forecast variability output from
Oracle Demand Planning.

Navigate to Collections > Oracle Systems > Standard Collection to run collections.
The Planning Data Collection window appears.

4.

Select the Parameters field for the Planning Data Pull program.
The Parameters window appears.

5.

Set up the following parameters to collect data from Oracle Complex Maintenance
Repair and Overhaul:
1.

Select the applicable Complex Maintenance Repair and Overhaul instance from
the Instance list of values.

2.

Select Yes from the Sales Orders list of values.


The planning engine collects data from the following sources of demand:

3.

Material requirements associated with scheduled visits from Complex


Maintenance Repair and Overhaul.

4.

Integrated forecast of material requirements from Oracle Demand Planning

19-100 Oracle Advanced Supply Chain Planning Implementation and User's Guide

5.

Safety stock demand from Oracle Inventory Optimization

6.

Navigate to Supply Chain Plan > Launch to run the plan.

7.

Navigate to Supply Chain Plan > Workbench.


The Planner Workbench form appears.

8.

Select a record, right-click and select Supply/Demand window to view the supplies
pegged to the Complex Maintenance Repair and Overhaul demands.
Oracle Advanced Supply Chain Planning displays the material requirement
associated to a scheduled visit as a sales order. These sales orders are displayed as
firm because the visit is already planned for in Oracle Complex Maintenance Repair
and Overhaul and associated to an organization.
The sales order number is displayed as:
<visit number>.<task number>.Complex MRO
For example, if a material requirement A has:

Visit Number = 170

Task Number = 2
The Order Number displayed for A in the Supply/Demand window =
170.2.Complex MRO

9.

Navigate to Planner Workbench > Exception Details window. Since, scheduled visit
tasks are modeled as sales orders in Oracle Advanced Supply Chain Planning, you
need to view the sales order reschedule recommendations to determine how the
material, transportation, and calendar constraints, which are considered by the
planning engine, affect the material availability and the scheduled dates of the visit
tasks in Complex Maintenance Repair and Overhaul.

10. Release the sales order to update the material schedule dates in Complex

Maintenance Repair and Overhaul.

To release recommendations to Complex Maintenance Repair and Overhaul


1.

Navigate to User Preferences > Other tab and select the Include Sales Orders check
box to release the material available date of each sales order back to the Complex
Maintenance Repair and Overhaul as the schedule date of the material requirement
in Complex Maintenance Repair and Overhaul.

2.

Navigate to Planner Workbench > Supply/Demand window.

3.

Select the Release check box for the planned order that you want to release.

Integrating with Planning and Manufacturing Environments 19-101

4.

Select Plan > Release menu option.


Oracle Advanced Supply Chain Planning sends back the material available date
calculated for that sales order to Oracle Complex Maintenance Repair and Overhaul
as the new scheduled date for the appropriate visit task.

To view the updated schedule dates in Complex Maintenance Repair and Overhaul
1.

Select the Oracle Complex Maintenance, Repair, and Overhaul responsibility.

2.

Navigate to Planning > Long Term Planning > Visits.

3.

Select the appropriate visit for which you want to check the scheduled materials
and dates and click the Plan Visit button.
The Schedule Visit page appears.

4.

Select Scheduled Materials from the left-hand menu.


The Scheduled Materials page appears.
You can view the scheduled dates and quantities in this page. The exception dates
returned by Oracle Advanced Supply Chain Planning, i.e. the dates on which the
material is required but are not available are also displayed.
For more details, see Oracle Complex Maintenance, Repair, and Overhaul User's Guide
and Oracle Demand Planning Implementation and User's Guide.

Integrating with Oracle Demantra Demand Management


The key elements of the Oracle Demantra Demand Management integration with
Oracle Advanced Supply Chain Planning are:

Collection of: data from Oracle Advanced Supply Chain Planning for Oracle
Demantra Demand Management. This is reference data that comes to Oracle
Advanced Supply Chain Planning from the EBS source instance using the standard
collections or from legacy systems using legacy collections:

Hierarchy data

Manufacturing and fiscal calendars

Level values for hierarchies: Product category, product family, demand class

Level values for locations: Zone, customer class, business group, legal entity,
sales channel

Collection of data from the EBS source instance into Oracle Demantra Demand
Management

19-102 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Shipment and booking data (history series data)

Return history

Currencies and currency conversion rates

Units of measure and unit of measure conversions

Price lists

Movement of approved final forecasts, forecast accuracy MAPE, and demand


priorities from Oracle Demantra Demand Management into Oracle Advanced
Supply Chain Planning:

Local forecast: Item, organization, week

Global zone forecast: Item, zone, week

Local forecast with demand class: Item, organization, week, demand class

Global zone forecast with demand class: Item, zone, week, demand class

See Oracle Demantra Implementation Guide, Demantra Demand Management to EBS


Integration.

Integrating with Oracle Demantra Sales and Operations Planning


The key elements of the Oracle Demantra Sales and Operations Planning (S&OP)
integration with Oracle Advanced Supply Chain Planning are:

A seeded Demantra export integration profile to expose the Consensus Fcst series to
Oracle Advanced Supply Chain Planning.

The ability to define in Oracle Advanced Supply Chain Planning a list of plans that
are visible to Oracle Demantra Sales and Operations Planning. An Oracle Demantra
workflow takes a list of these eligible plans.

A workflow that imports the following streams from a single Oracle Advanced
Supply Chain Planning plan:

Planned production

Constrained shipment forecast

Available supplier capacity

Required supplier capacity

Integrating with Planning and Manufacturing Environments 19-103

Available standard (resource) capacity

Required (resource) capacity

Beginning on-hand

Dependent demand

Planned shipments

Safety stock

See Oracle Demantra Implementation Guide, Demantra Sales and Operations Planning to
Advanced Supply Chain Planning Integration.

19-104 Oracle Advanced Supply Chain Planning Implementation and User's Guide

20
Integrating Production Scheduling
This chapter covers the following topics:

Overview

Running Production Scheduling with ASCP

Running Production Scheduling in Standalone Mode Without ASCP

Setting Profile Options for Production Scheduling

Setting Resource Parameters for Production Scheduling

Setting Up Batchable Resources

Setting Forecast Priorities

Using Replacement Groups as All-of-Sets

Running Collections

Creating a Schedule

Setting Schedule Options

Running a Schedule from the Workbench

Submitting Model Generation

Integrating to Production Scheduling

Copying a Schedule Within Production Scheduling

Publishing a Schedule

Running Production Scheduling as a Service

Feeding a Production Schedule Back into ASCP

Overview
Oracle Production Scheduling (PS) enables production schedulers to create detailed
finite capacity and materially constrained optimized production schedules to drive

Integrating Production Scheduling 20-1

shop floor execution and material planning. Production Scheduling uses a


constraint-based approach to automated scheduling. Unlike traditional automated
scheduling tools that are limited to simple dispatch rules and have known bottlenecks,
constraints in Production Scheduling can be assigned to every element - resources,
operations, and due dates in a schedule. Through an advanced solver technology,
feasible solutions can be found, if they exist, for virtually any floating constraints.
Production Scheduling can either interact only with the E-Business Suite, or
additionally receive planned orders from Advanced Supply Chain Planning (ASCP)
when generating detailed production schedules.
This chapter explains:

The interaction between Production Scheduling, ASCP, and the E-Business Suite,
and the data and process design considerations that enable a well integrated
planning and scheduling process.

The configuration of the Oracle E-Business Suite to create production schedules.

The process of running schedules in Production Scheduling and publishing them


back to the E-Business Suite

Production Scheduling can interact with the Oracle E-Business Suite independently, or
in concert with ASCP.
The graphic below shows the scope of Production Scheduling in comparison with
ASCP.

20-2 Oracle Advanced Supply Chain Planning Implementation and User's Guide

The objectives of ASCP and Production Scheduling are compared below:


ASCP

Production Scheduling

Create New Supply Orders

Schedule the supply orders that have already


been created

Create a supply chain plan for a network of


plants, warehouses, suppliers and customers
in the supply chain

Create a production schedule for a single


manufacturing facility

Plan a mid to long term horizon E.g. 6 months


to 1 year

Schedule the short term horizon E.g. 2 - 8


weeks

Model aggregate level production constraints

Model very detailed production constraints

Make decision on procurement - Create new


purchase orders

Consider existing purchase orders as a source


of supply. No new purchasing decisions taken

Running Production Scheduling with ASCP


When configured to run in concert with ASCP, Production Scheduling receives planned
orders from ASCP. Once Production Scheduling comes up with a detailed shopfloor

Integrating Production Scheduling 20-3

schedule, it communicates the schedule directly with the E-Business Suite and a portion
of this schedule is fed back into ASCP to constrain the subsequent run of the ASCP
plan.

ASCP is a tactical and operational planning tool. It creates supply orders called planned
orders to meet demands that are present in the supply chain. In doing this it makes
decisions based on:

The size of the supply orders. Various order sizing rules can be used such as Fixed
Order Quantities, Fixed Days of Supply, and Fixed Lot Multiples.

The choice of alternates on the supply orders

Alternate source facilities

Alternate suppliers

Alternate BOMs and Routings

Substitute Components

Alternate Resource

20-4 Oracle Advanced Supply Chain Planning Implementation and User's Guide

End Items Substitutes

The demands that Production Scheduling sees are:

Inter-organizational transfer demands placed against the organization that is being


scheduled by the downstream organizations in the supply chain including:

Internal sales orders

Planned order demands which are fed in from the ASCP plan to the production
schedule.

Independent customer demands placed against the organization being scheduled


including:

Sales orders

Forecasts

Both the sales orders and forecasts are fed in from the ASCP plan. The forecast
quantities are reduced by the sales orders consumed in the ASCP plan.
In addition to the sales orders and forecasts from the ASCP plan, any new sales
orders that have been collected into the planning server since the last run of the
ASCP plan are also input into Production Scheduling provided these sales orders
are due within the Demand Time Fence (a schedule option).
Note: Production Scheduler will not perform any forecast

consumption for these new sales orders.

Business Process with ASCP:

Integrating Production Scheduling 20-5

1.

Run the ASCP plan. Within the planning time fence (PTF), ASCP does not create
new orders. The existing work orders within the planning time fence are treated as
firm in ASCP.

2.

Release new orders from the ASCP plan using either a manual release process or an
automated process. In the automated process, all work orders within the release
time fence are released.

3.

Run Production Scheduling. This process extracts the latest data from the
E-Business Suite and ASCP:

The work orders within the planning time fence. These work orders are not
treated as firm in Production Scheduling unless they are manually firmed using
the Firm flag.

The new work orders released from ASCP

Planned orders from ASCP that exist within the scheduling horizon specified
for the Production Scheduling schedule

4.

Run various scenarios in Production Scheduling until the best schedule is achieved.

5.

Approve and publish the preferred schedule to release any work order reschedules

20-6 Oracle Advanced Supply Chain Planning Implementation and User's Guide

and scheduled planned orders back to the execution system.

Running Production Scheduling in Standalone Mode Without ASCP


It is possible to run Production Scheduling without ASCP. When configured in
standalone mode, Production Scheduling only schedules the work orders that it
receives from Oracle ERP. Production Scheduling does not schedule any planned orders
because ASCP is not being used in the standalone Production Scheduling configuration.

The source of demands to Production Scheduling when running in standalone mode


are:

All external sales orders

All internal sales orders

Forecasts from a demand schedule

Production Scheduling does not perform any forecast consumption in this case.
Forecasts are considered outside the demand time fence while sales orders are
considered within the demand time fence.

Integrating Production Scheduling 20-7

Note: If the total quantity of demand is greater than the total quantity

of supply fed into Production Scheduling in the form of work orders,


Production Scheduling will create new supplies. However it will not be
possible to release these new supplies as new work orders into the
execution system.

The process for using Production Scheduling with the Oracle E-Business Suite in
standalone mode is as follows:
1.

A Production Scheduling schedule is run from the Oracle Workbench, extracting


fresh ERP data from the E-Business Suite.

2.

Within Production Scheduling, various scenarios are run until the best schedule is
achieved.

3.

The preferred schedule is approved and published back to the planning server, and
work orders are released automatically to the E-Business Suite.

Setting Profile Options for Production Scheduling


To produce schedules based on the E-Business Suite data, you must configure the
profile options to collect the correct information for the data snapshot. The following
profile options must be set for Production Scheduling:

MSC: PS - Snapshot Base Package

MSC: PS - Snapshot Beginning Inventory Package

MSC: PS - Snapshot Calendar Package

MSC: PS - Snapshot Customer Package

MSC: PS - Snapshot Distributor Package

MSC: PS - Snapshot Enterprise Forecast Package

MSC: PS - Snapshot Inventory Safety Targets Package

MSC: PS - Snapshot Manufacturing Package

MSC: PS - Snapshot Purchase Orders Package

MSC: PS - Snapshot Sales Orders Package

MSC: PS - Snapshot Supplier Package

20-8 Oracle Advanced Supply Chain Planning Implementation and User's Guide

MSC: PS - Snapshot Transfer Orders Package

MSC: PS - Snapshot Work Orders Package

MSC: PS Currency Symbol

MSC: PS Run Application Script

MSC: PS Run Connector Script

MSC: PS/SNO Alignment Date

MSC: PS/SNO API Version

MSC: PS/SNO Client Install Path

MSC: PS/SNO Compress XML Package Files

MSC: PS/SNO Data Store Path

MSC: PS Enable CRO Scheduling profile

MSC: PS Consistent Resource Assignment

MSC: PS/SNO App Server URL

See MSC Profile Options, page A-12 for more information about setting the Production
Scheduling profile options.

Setting Resource Parameters for Production Scheduling


When integrating resource data, you must set up resources in Oracle EBS so that the
data easily transfers to Production Scheduling.
Using the Resource Parameters page, you can:

Designate a resource as a crew, machine, or tool.


Note: When using OPM there is no distinction between machine

and crew. All resources transfer a machines in Production


Scheduling, unless you designate them as crew or tool on this form.

Determine available spots for a batchable resource.

Determine Campaign Run Optimized properties.

Determine offloading properties.

Integrating Production Scheduling 20-9

Determine the inventory release interval for lot multiples.

To set resource parameters:


1.

Using the Production Scheduler responsibility, select Setup.

2.

Select Resource Parameters.

3.

Complete these fields:


Field/Flag

Description

Org

Select the organization in which the


resource is in.

Department

Select the resource department.

Resource

Select the resource.

Description

The description is displayed from the


resource table.

Type

Select Crew, Machine, or Tool. This field


transfers to the resource category in
Production Scheduling.

Batchable

Displays if the resource is batchable.


Batchable resources are set up on the
Resources page. See Setting Up Batchable
Resources.
This field transfers to the Batchable field on
the Resource Properties window, Resource
Capacity tab in Production Scheduling.

Available Spots

Enter the available spots within the resource


if it is batchable.
This field transfers to the Maximum field
within the Capacity Limits group box on the
Resource Properties window, Capacity tab
in Production Scheduling.

20-10 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Field/Flag

Description

CRO

Select this check box if the resource is to be


solved using Campaign Run Optimization.
Only single capacity machines can be
designated as campaign run optimized.
This check box transfers to the Use
Campaign Run Optimization field on the
Resource Properties window, Solver
Options tab in Production Scheduling.

Min Cycle Time

Enter the minimum amount of time


required to cycle through demand for the
items produced. This is the frequency at
which items are typically manufactured.
Minimum cycle time can be set to Shift,
Days, or Weeks, and should match the
manufacturing pattern. For example, if
items are manufactured on a daily basis,
minimum cycle time should be set to day. If
items are not typically produced more than
once a week, the minimum cycle time
should be set to week. Production
Scheduling uses the cycle time to collect and
aggregate demand when generating runs.
This value transfers to the Minimum Cycle
Time field on the Resource Properties
window, Solver Options tab in Production
Scheduling.

Time Unit

Select the time measurement that defines


the Minimum Cycle Time value.
This value transfers to the Minimum Cycle
Time measurement field on the Resource
Properties window, Solver Options tab in
Production Scheduling.

Integrating Production Scheduling 20-11

Field/Flag

Description

Minimize Changeover Between Cycles

Select this option to minimize the


changeovers between cycles. Depending on
what operations ran in the previous cycle,
Production Scheduling will try to schedule
operations without necessitating
changeovers.
This value transfers to the Minimize
Changeovers between cycles check box on
the Resource Properties window, Solver
Options tab in Production Scheduling.

Offload %

Enter the percentage of capacity above


which Production Scheduling offloads
production to alternate resources in the set.
This value transfers to the Offload
Threshold % field on the Resource
Properties window, Solver Options tab in
Production Scheduling.

Offload Window

The defined time window before operations


must begin, expressed in days, which can be
used as the starting point for calculating
resource utilization instead of the horizon
start date. Using a global offload threshold
window instead of the horizon start date
allows you to evaluate resource utilization
over a shorter period of time, which is
closer to the time your operation must
begin. This provides you with a more
accurate picture of whether capacity is
available to fulfill the operation on time. If
resource utilization is greater than the
offload threshold level, the operation can be
transferred to an alternate resource for
fulfillment.
This value transfers to the Prebuild Target
field on the Resource Properties window,
Solver Options tab in Production
Scheduling.

20-12 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Field/Flag

Description

Time Unit

Select the time unit that is associated with


the Offload Window field. Valid values are:
Minutes, Hours, Shifts, Days, or Weeks.
This value transfers to the Prebuild Target
unit of measure field on the Resource
Properties window, Solver Options tab in
Production Scheduling.

Inventory Release Interval

Enter lot multiples as a frequency in which


inventory is released downstream. For
example, you may want to specify that
inventory on a machine should be released
every four hours so that all yielded
quantities are calculated based on four-hour
operation durations. This ensures the right
level of plan detail is provided, while
minimizing the amount of time to solve in
Production Scheduling. The time based lot
multiple can be specified for machines,
crews, and tools.
This value transfers to the duration value
field on the Link Properties window,
Attributes tab in Production Scheduling.
The Inventory Release Interval or Time
Based Lot Multiple is computed as: Usage x
Efficiency x Time Based Lot Multiple.

Time Unit

Select the time unit that is associated with


the Inventory Release Interval field.
This value transfers to the duration unit of
measure field on the Link Properties
window, Attributes tab in Production
Scheduling.

Setting Up Batchable Resources


A batchable resource can be described as a machine, oven, or kiln that processes many
items simultaneously. Batchable resources must share one or more similar attribute
such as temperature, color, or duration. Typically, these resources have several spots,
such as locations or racks. When an item is placed within a batchable resource the item
consumes one or more of these spots.

Integrating Production Scheduling 20-13

When defining a resource as Batchable, you must define a minimum and maximum
spot capacity, and a pull forward window that allows the resource to be filled to its
minimum spot capacity. If a minimum spot usage is required before setting up a
machine to run a certain job type, the Production Scheduling solver may require to
pull-forward subsequent operations to achieve the target minimum spot usage.
However, it is important to note that target minimum spots are considered a soft
constraint. This means that if no operations can be pulled forward to fulfill the target
minimum usage (due to the pull forward window) or if there isn't enough demand in
the model, the target can be violated and the user is presented with an alert.

To set up resources as batchable:


1.

From the Manufacturing and Distribution responsibility, select Bills of Materials,


Routings, Resources.
The Resources page appears.

2.

Complete these fields:


Field/Flag

Description

Resource

Enter the name of the batchable resource.

Type

Select Machine. Only machines can be


batchable.

Basis

Select Lot. The machine must be defined as


lot-based to make it batchable.

Batchable

Select to indicate the machine is batchable.


This field is available for lot-based resources
only.
This value transfers to the Batchable radio
button on the resource Properties window,
Capacity tab in Production Scheduling.

Minimum Batch Capacity

Enter the minimum batch capacity.


This value is used to calculate the lot
multiple for the routing in Production
Scheduling.

20-14 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Field/Flag

Description

Maximum Batch Capacity

Enter the maximum batch capacity.


This value is used to calculate the lot
multiple for the routing in Production
Scheduling.

Batch Capacity UOM

Enter the batch capacity unit of measure.


This value is used to calculate the lot
multiple for the routing in Production
Scheduling.

Batching Window

This value transfers to the Pull Forward


Window value on the resource Properties
window, Capacity tab in Production
Scheduling.

UOM

This value transfers to the Pull Forward


Window UOM on the resource Properties
window, Capacity tab in Production
Scheduling.

3.

Access the Resources page for the department.

4.

Select the Owned tab.

5.

Find the batchable resource row, and select the Schedule by Instance check box.
Tip: A batchable resource cannot be defined as a multi-capacity

resource.

6.

Access the Unit of Measure Conversions page.

7.

Select the Inter-class tab.

8.

Set up the Unit of Measure conversion between the batching capacity and the item
UOM.
This must be completed before a batchable resource can be assigned to an
operation. The UOM conversion factor is used for calculating the lot multiples for
the routing in Production Scheduling. The lot multiple for a routing with a
batchable resource is calculated as the capacity of the machine per spot. This takes
precedence over other parameters such as charge quantity (OPM), MTQ, and so on.

Integrating Production Scheduling 20-15

9.

Access the Resource Parameters page.

10. Enter the Organization, Department, and Resource name.

The Type field populates with the machine type, which is Machine.
The Batchable check box is selected and a closed field. This value comes from the
Resources setup page.
11. In the Available Spots field, enter the available spots within the resource.

This field transfers to the Maximum field within the Capacity Limits group box on
the Resource Properties window, Capacity tab in Production Scheduling.

To assign a batchable resource to an operation:


1.

Access the Operation Resources page.

2.

Select the Scheduling tab.

3.

In the Resource field, enter the batchable resource name.

4.

In the Setup Type field, select one of the options defined on the resource for the
operation.

To assign the operation to the routing:


1.

Access the Routings page.

2.

On the Main tab, in the Referenced - Code field, enter the standard operation code
for the operation.

Setting Forecast Priorities


The forecast priority is specified for each demand in Production Scheduling. In the
event of resource conflicts, higher priority orders are expected to receive preferential
treatment over other orders in the system.

Defining Forecast Priorities


Flexfields need to be set up to enter forecast priorities. Use the profile option: MSC:
Forecast Priority Flexfiled. This profile option indicates the flexfield that contains the
priority.

Using Replacement Groups as All-of-Sets


Resource replacement groups in EBS are used to create All-of-Sets in Production

20-16 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Scheduling.
Production Scheduling has four types of sets:

Item sets.

Resource sets.

Operation sets.

All-of-sets.

Items sets are specific to items where you can define and insert alternate items into
operations.
Resource sets enable you to substitute resources within an operation such as
substituting machine 1 for machine 2, or crew 1 for crew 2.
Operation sets enable you to substitute a production step within a routing.
All-of-sets is a set type that means all resources in the set are used to run the operation.
All-of-sets enable you to select groups of resources within an operation, such as running
an operation on line 1 and operator 1, or running the operation on line 2 and operator 2.
In this case, line 1 cannot be run by operator 2, and line 2 cannot be run by operator 1.

Example of Setting up Replacement Groups in EBS


On the Operation Resources form, Scheduling tab, a primary resource group is defined
and consists of M1 and C1.
On the Operation Alternate Resources form, Scheduling tab, alternate resource
replacement groups are defined where M2 and C2 have a replacement group value of 1,
and M1 and C2 have a replacement group value of 2.
This implies that the operation can be run by one of the following resource groups:

M1 and C1

M2 and C2

M1 and C2

To set up replacement groups in EBS:


1.

Access the Operation Resources form.

2.

Click the Scheduling tab.

3.

In the Resource field, enter the primary resources for an operation.

Integrating Production Scheduling 20-17

Tip: The primary fields that are used for All-of-sets are: Sequence

and Resource.

4.

Access the Operation Alternate Resources form.

5.

Click the Scheduling tab.

6.

In the Resource field, enter the alternate resources.

7.

In the Replacement Group field, assign the same value to the alternate resource
groups.
Example
For example, all resources that belong to alternate resource group 1, are assigned an
replacement group value of 1. All resources that belong to alternate resource group
2, are assigned a replacement group value of 2.

Running Collections
The collections process for Production Scheduler is the same as the collections process
for Oracle ASCP. There are no new data setups to be done for Production Scheduling if
you have already performed these data setups for ASCP.
See Supply Chain Modeling, page 6-1 for details on how to set up manufacturing model
related data in the Oracle E-Business Suite.
See Running Collections, page 4-1 for more details about the data collections process.
Production Scheduling can now collect cMRO work orders. To supplement this data, six
new tables have been added as this information is required to properly schedule cMRO
work orders. This information is not available in standard collections and an API has
been provided to augment the collected data. The tables are listed as follows:
1.

Visits - Visit information including the start date, end date, and organization.

2.

Work Order Attributes - Work order attribute information defining the work
breakdown structure.

3.

Work Order Milestones - The work order milestones for a given visit.

4.

Work Order Operation Relation - Work order operation information including


precedence constraints.

5.

Work Order Breakdown - The work breakdown structure definition.

6.

Work Order Task Hierarchy - Related work order information related work orders
including precedence relationships.

20-18 Oracle Advanced Supply Chain Planning Implementation and User's Guide

To import this data, the legacy collection framework has been leveraged. A spreadsheet
template can be downloaded to facilitate the data upload and download procedure.
This template enables an Add-In where you can import the sample flat file format,
which can than be exported using the Add-In. Once this has been exported, it can be
uploaded using an upload utility.
To upload flat files:
1.

Access Collect Flat File Data Self Service. The Oracle Collaborative Planning Load Data Files page appears.

2.

Download the template, which will be in a self-extracting zip file executable, by


selecting the Download link. A spreadsheet template is now available along with
sample data files.

3.

After populating the data and exporting, they can be uploaded using the Load Data
Files page.

Creating a Schedule
You can have multiple production schedules. You can either create a new schedule and
go through all the steps to define it or you can base your schedule on an existing
schedule, making changes where necessary.

To create a schedule:
1.

Sign in using the Production Scheduler responsibility.

2.

Select the Names option.


The Organizations window appears.

3.

Choose the schedule's organization.


The Production Schedule Name window displays all the current schedules
associated with the organization you chose.
If you aren't basing your schedule on an existing schedule
1.

Click the New button to add a new production schedule.

2.

Enter the following details about the schedule:


Field/Flag

Description

Name

Define a schedule name.

Integrating Production Scheduling 20-19

Field/Flag

Description

Description

Define the schedule description.

The new schedule now appears on the production schedule list.

Setting Schedule Options


Once the production schedule has been created, you can configure the model using the
schedule options.
After signing in using the Production Scheduler responsibility, the Production Schedule
Options window can be accessed in two ways:

From the Applications menu, choose the Names option. Choose an organization, a
production schedule, and then click the Schedule Options button.

From the Applications menu, choose the View Schedule Options. Choose an
organization, a production schedule, and then click the Schedule Options button.

The Production Schedule Options window appears.

To set schedule options:


1.

Enter schedule horizon, dates and times in the Horizon form.


Field/Flag

Description

Scheduling Horizon

The number of days for which the schedule


is to be created in Production Scheduling.
Forecasts, sales orders, and work orders
that fall before or after the scheduling
horizon are not imported.

Release Horizon

The number of days for which schedule


results are sent back to the planning server
and ERP source when the schedule is
published from Production Scheduling.
Only those work orders that start before the
release horizon are exported.

20-20 Oracle Advanced Supply Chain Planning Implementation and User's Guide

2.

Field/Flag

Description

Schedule Start Date Offset

The number of days relative to the current


system date that should be used as the
horizon start date for extracting snapshot
data from the E-Business Suite. For
example, if today is January 24th and you
want the schedule start to be January 23rd,
set this to -1. This is useful if you are
running the schedule based on older
transactional data.

Schedule Start Time

The start time for the schedule, expressed in


hh24:mm format.

Schedule Start

The schedule start date and time computed


from the current system date, the schedule
start date offset, and the schedule start time
entered in the above fields.

Schedule End

The schedule end date and time computed


from the schedule start and schedule
horizon information entered in the above
fields.

Access and fill out fields on the Scope tab.


Field/Flag

Description

Include Past Due Sales Orders

The number of days before the schedule


start date that sales orders can be
considered as valid demands within
Production Scheduling.

Integrating Production Scheduling 20-21

Field/Flag

Description

Purchase Lead Time Offset

Enter a value that determines the offset time


between the ASCP plan and the detailed
production plan created by Production
Scheduling. This value considers the
amount of time needed to run MRP plans
and Production Scheduling plans. The unit
of measure for this value is days.
For example, if the Purchase Lead Time
Offset is set to 1, the system will add one
day to all purchase lead times in Production
Scheduling.

ASCP Plan Reference

The ASCP plan from which Production


Scheduling reads in dependent and
independent demands as well as planned
orders.

Schedule CMRO Work Orders

Select this option to inform Production


Scheduling that cMRO will be providing the
input scheduling purposes. If this option is
selected, all work orders created in the
cMRO system that have their request dates
within the scheduling horizon should be
subject to scheduling when this plan is run.
If the Schedule CMRO Work Orders option
is selected, the ASCP Plan Reference field is
disabled as this integration does not include
running cMRO plans with an ASCP plan
reference.

20-22 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Field/Flag

Description

Demand Timefence

The timefence to be used for sales orders


and forecasts, expressed in number of days.
The way sales orders and forecasts are
handled depends on whether Production
Scheduling works with ASCP, or connects
directly to the E-Business Suite.
With an ASCP plan reference, only new
sales orders collected since the last run of
ASCP are considered within the demand
time fence. These new sales orders will not
consume forecasts. All other demands (sales
orders and forecasts) are as they exist in the
referenced ASCP plan.
Without an ASCP plan reference, all
forecasts are dropped within the demand
timefence and only sales orders are
considered.

Bottleneck Resource Group

Select the bottleneck resource group for the


organization.
A bottleneck resource group is a group of
resources that represent the true constraints
in the supply chain as pre-decided by the
user. It is a way for the user to indicate that
they do not want the planning or
scheduling engine to consider the
constraints on resources that do not belong
to this group. The planning and scheduling
engine is free to violate capacity constraints
on the resources outside this group, which
are often referred to as non bottleneck
resources.
A resource can belong to only one
bottleneck resource group. The bottleneck
resource group is specified in the
Department Resources Form. The
Production Scheduling integration sets the
resources belonging to the bottleneck
resource group as Relaxed = No. Resource
that do not belong to this group should be
set as Relaxed = Yes.

Integrating Production Scheduling 20-23

Field/Flag

Description

Simulation Set

Select the simulation set for the


organization.
A Simulation set is a vehicle for making
resource capacity changes against a
prescribed baseline. The baseline is
established by specifying valid shifts for the
resource in the Department, Resources,
Shifts form. In this form, click on the
Capacity Changes button to access the form
where the baseline capacity of a resource
can be modified.
When modifying the picture of baseline
capacity of a resource, the user should also
specify the name of a valid simulation set
that will hold those capacity changes. A
simulation set name is a pre-defined
designator defined in Bill of Material, Setup,
Simulation Sets.
Simulation set example:
Resource R1 works on a Monday through
Friday working calendar. On each working
day it has two active shifts namely Shift 1,
which is from 07:00 - 15:00, and Shift 2,
which is from 16:00 - 23:00.
If the user wants to create a scenario where
they add a third shift in the month of
January, they can do so in the form
mentioned above, but when making the
change they should specify the name of a
simulation set such as,
SIM_JAN_EXTRASHIFT.
The same user might want to simulate
another scenario, for example, the resource
is taken down from maintenance between
05-Jan-2006 and 15-Jan-2006. The user can
do this as well using the above form and
use another simulation set name to hold the
change such as
SIM_JAN_MAINTENANCE.
After all of this information is collected over
to the APS server, the user can run multiple

20-24 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Field/Flag

Description
plans, with each plan specifying different
simulation set names to model various
what-if scenarios.

Demand Schedules

Demand Planning forecast scenarios that


are being brought into the schedule. This
option is only available if you are not using
an ASCP plan, and are running Production
Scheduling in a standalone mode.
The demand schedules are used to read
demand, such as a forecast. If an ASCP plan
is used, the demand comes from the ASCP
plan and this field is not used. If there is no
ASCP plan then you need to specify
demand through a demand schedule.

Category Set

The category set to be used to filter the


items for consideration.
This value transfers to an item group folder
in the Model Workspace tree in Production
Scheduling.

3.

Category

The categories from the category set to be


included in the plan.

Description

The description of the category is filled


automatically.

Access and fill out the fields on the Schedule Parameters tab.

Integrating Production Scheduling 20-25

Field/Flag

Description

Cost Time Unit

Select the unit of measure for the cost time


displayed in Production Scheduling. Valid
values are:

Minutes

Hour

Shift

Day

Week

Fixed Time Fence

Duration of the fixed time fence at the


beginning of the calendar horizon. During
this time, new operations are not scheduled
by Production Scheduling. The fixed time
fence applies to all resources.

Decimal Precision

The number of decimal places to be used


when defining precision for all items in the
model. For example, a value of two would
produce two zeros after the decimal point.
The default is 2.

Use Work Order Units of Effort

Select this option if you want schedule work


orders by their individual "unit of effort"
instead of strictly by demand. Selecting this
option can shorten the makespan required
to produce an item by breaking the routings
into multiple instances, enabling secondary
operations to start earlier.
This option is not applicable for cMRO. This
is specific to manufacturing customers with
incremental inventory release.

Adjacent Operations Preferred

Select this option is you want to eliminate


idle time when running multiple instances
of an operation. Although this approach
may increase the manufacturing makespan,
it may improve the efficiency of the
resources involved with the operation.

20-26 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Field/Flag

Description

Build Strategy

Select the preferred demand build strategy.


Valid values are:

Just-in-time (JIT) - Items normally


produced as late as possible.

Prebuild - Items normally produced as


early as possible.

JIT is the default.

4.

Allow Resource Offloading on Workorders

Select this option to allow Production


Scheduling to offload work order
production to alternate resources when
above the specified offload threshold level.

Ship Complete for Transfer Orders

Select this option to ship all the items on a


transfer order when all the line items have
been produced. If left blank, shipment
occurs after each line has been produced on
the transfer order.

Access and fill out the fields on the Display Parameters tab.
Field/Flag

Description

Create Demand Folders Based On

Specifies how the Production Scheduling


Demand folders are structured. Valid values
are order class, demand priority, type, or
customer.

Create Supply Folders Based On

Specifies how the Production Scheduling


Supplies folders are structured in the
Supply and Demand Editor. Valid values
are supplier or type.

Integrating Production Scheduling 20-27

Field/Flag

Description

Create Work Order Folders Based On

Specifies how the Production Scheduling


Work Order folders are structured. Valid
values are Item, Routing or Work
Breakdown Structure.
If the Schedule CMRO Work Orders option
is selected on the Scope tab, then select
Work Breakdown Structure from the Create
Work Order Folders based On list.
When the Work Breakdown Structure
option is selected from the Create Work
Order Folders Based On list, the Workorder
Display Options are enabled (the
Workorder Display Options parameters
should be based on the CMRO Work
Breakdown Options in the lower section of
the tab). It is important to note that the
integration to cMRO needs to set these plan
options dynamically, as these fields could
have been renamed in the cMRO system
(for example, the values in the right column
need to be dynamic). The values will be set
in the Work Breakdown Structure table
from Parameters 1-9. When integration
runs, these values are pulled from the
cMRO system.
Select the Workorder Breakdown Structure
parameters to display in Production
Scheduling and provide Custom Label if
necessary. The Custom Label will appear
with the Production Scheduling plan. If the
fields change in cMRO, the plan options
pick up the display name. Visit, Item and
Item Serial Number cannot be renamed, and
Visit is always selected.

5.

Access and fill out the fields on the Campaign Run Options tab if you want to run
the Repetitive Manufacturing Optimization (RMO) algorithm in Production
Scheduling. The RMO algorithm takes into consideration the various costs in the
model, including inventory carrying, inventory stockout, changeover, and safety
stock violation costs when creating an optimal production schedule. To facilitate the
efficient manipulation of these costs in the RMO algorithm to run various scenarios
and simulations, you can use the scaling factors defined in this tab to help
understand and manipulate solve results.

20-28 Oracle Advanced Supply Chain Planning Implementation and User's Guide

The Risk Adjusted Costs functionality in Production Scheduling enables you to


quickly scale the relative costs of inventory carrying, inventory stockout,
changeover and safety stock violation costs. The actual costs in the model do not
change, but they are "scaled" in the Production Scheduling solver when it makes
trade-off decisions to create a schedule. The cost factors default to a value of 1. You
can quickly and easily change the relative importance of the specific cost by
decreasing or increasing the factor value associated with the specific cost. The
acceptable values for each of respective scale factors range from 0.01 to 100.
Field/Flag

Description

Use Campaign Run Optimization

Select this option to use Campaign Run


Optimization in Production Scheduling.
This value transfers to the Enable Campaign
Run Optimization check box on the Solver
Options window, Campaign Run Options
tab in Production Scheduling.

Work Week Start Day

The start of the work week for the model


using run optimization.

Work Day Start Time

The start of the workday for the model


using run optimization in a HH24:MM
format.

Minimum Cycle Time

The frequency at which items are typically


manufactured. Minimum cycle time can be
set to shift, days, or weeks, and should
match the manufacturing pattern. For
example, if items are manufactured on a
daily basis, minimum cycle time should be
set to day. If items are not typically
produced more than once a week, the
minimum cycle time should be set to week.
Production Scheduling uses the cycle time
to collect and aggregate demand when
generating runs. Valid values are:

Shift

Days

Weeks

Integrating Production Scheduling 20-29

Field/Flag

Description

Ideal Operation Sequence Based On

The changeover optimization criteria


preferred for run optimized resources. Valid
values are:

Cost - The cost of the changeover.

Time - The duration between


operations.

This value transfers to the Calculate Ideal


Run Sequence field on the Solver Options
window, Campaign Run Options tab in
Production Scheduling.
Inventory Carrying Cost Scale Factor

Enter the scaling factor you want applied by


Production Scheduling to reflect the relative
costs of carrying inventory. The cost scale
factor is set to "1" by default. You can
increase the relative importance of the
carrying cost by increasing the scale factor.

Inventory Stockout Cost Scale Factor

Enter the scaling factor you want applied by


Production Scheduling to stockout costs.
The inventory stockout cost scale factor is
set to "1" by default. You can increase the
relative importance of the inventory
stockout cost by increasing the scale factor.

Changeover Cost Scale Factor

Enter the scaling factor you want applied by


Production Scheduling to changeover costs.
The cost scale factor is set to "1" by default.
You can increase the relative importance of
the changeover cost by increasing the scale
factor.

Safety Stock Violation Cost Scale Factor

Enter the scaling factor you want applied by


Production Scheduling to safety stock
violations. The cost scale factor is set to "1"
by default. You can increase the relative
importance of the safety stock violation cost
by increasing the scale factor.

20-30 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Running a Schedule from the Workbench


Running a schedule starts Production Scheduling with the plan that was previously
launched.

To run a schedule using the Workbench:


1.

Sign in using the Production Scheduler responsibility.

2.

Choose Workbench from the Applications Menu.

3.

Specify the schedule's organization.


This will take you to a form where all the defined schedules are displayed. The
displayed columns are:
Field/Flag

Description

Plan

The schedule that you want to run or


analyze. If no plans have been previously
launched, No Search Conducted is
displayed in this column.

Phase

Specifies whether the schedule has been


created in Production Scheduling. Valid
values are:

New - New schedules are those that


have never been run by Production
Scheduling. No schedules have been
launched

Completed - The schedule has been run


on Production Scheduling in the past,
potentially resulting in a saved
schedule.

Status

The status message returned by the


concurrent manager after last running this
schedule.

Download

The download link to the schedule.

If this is your first time launching the application, click Update Production
Scheduling. A warning appears stating that an updated version of Production
Scheduling will be installed. Click OK. An APS Integration software installation

Integrating Production Scheduling 20-31

status window appears.


4.

Click on the schedule you want to run.


The Extract Planning Data window appears.

5.

6.

Choose the type of data extraction required to run your schedule.


Option

Description

Launch Fresh Snapshot

Collect the latest E-Business Suite data and


ASCP planned orders for scheduling in
Production Scheduling. If this is the first
time you are running this schedule, this is
the only option available to you.

Use Existing Snapshot in Server

When E-Business Suite data has previously


been collected to the planning server, this
option creates the production schedule
based on that data.

Use Existing Snapshot in Client

Start Production Scheduling with the last


model saved on the client computer.

Click OK.
A "waiting for concurrent request to complete" message appears. If it is the first
time that you are running a schedule, the Production Scheduling client software is
installed on your computer at this point. Finally, your schedule is displayed in
Production Scheduling, ready for fine tuning.
See Oracle Production Scheduling Implementation Guide for more information about
how to modify and solve schedules in Production Scheduling.

Submitting Model Generation


As an alternative to running a schedule from the Workbench, you can schedule a job,
which creates the model, to run at a later time. This job stores the model on the server so
that a planner can access the model after it has been created. This feature eliminates the
need for the connection between the server and the client to be active while the
integration runs.

To submit model generation:


1.

From the Production Scheduler responsibility, select Other.

20-32 Oracle Advanced Supply Chain Planning Implementation and User's Guide

2.

Select Request.

3.

For a new request click the Submit a New Request button.

4.

Select Single Request or Request Set.

5.

Click OK.

6.

In the Name field, enter MSCSCPPS for Production Scheduling.


The Parameters window appears.

7.

Complete the fields on the Parameters window and click the OK button.

8.

Click the Schedule button to determine when the job should run.

9.

Select the job frequency and click the OK button.

10. Click the Submit button to schedule the job.

Integrating to Production Scheduling


When transmitting data from EBS to Production Scheduling the system automatically
converts data based on certain values.
This section discusses:

Generating folders in Production Scheduling.

The resource calendar.

Generating Folders in Production Scheduling


In Production Scheduling, folders are used to create changeovers at a resource and
operation group level, and view information filtered by group in schedule views such
as the Resource Gantt or Item Gantt. User defined item and resource groups are
imported into Production Scheduling from EBS.
The resource group folder structure can be created three different ways from EBS:

One resource group is created for each resource.


This group contains the resource and resource instances in case the resource is
scheduled by instance. The naming convention is: <DEPARTMENT
NAME>:<RESOURCE NAME>.

One resource group is created for each department.


This group contains all of the resources assigned to a department.

Integrating Production Scheduling 20-33

One resource group is created for each user-defined resource group in EBS.
This group contains all the resources assigned to this group in EBS.

The item group folder structure is created for each category that the item is assigned to
in the Schedule Options window, Scope tab.
The operation group folder structure is created for each setup and resource
combination. The group includes all the operations on a particular resource using a
particular setup. The naming convention is <SETUP NAME>:<RESOURCE NAME>.

The Resource Calendar


The integration uses the resource calendar when populating the changeover calendar in
Production Scheduling.

Copying a Schedule Within Production Scheduling


It is possible to create a copy of a schedule within Production Scheduling for simulation
purposes. Production Scheduling maintains a mapping between the original schedule
and the copied schedule. The name (and internal id) of the original schedule is used if
you publish the simulated results back to the planning server.
For example, you can define a schedule called "Production" (ID = 1111) and solve the
schedule. Based on the results, you might decide to make a copy of the schedule in
Production Scheduling and call it "Simulation" (ID = 1112), make some resource
capacity changes, and run the schedule again. If satisfied with the results of the
"Simulation" schedule, you can publish the results back to the planning server. When
the results are published back, they get stored in the planning server under the ID=
1111, corresponding to the ID of the original schedule "Production". The schedule called
"Simulation" only exists within the Production Scheduling application and is not visible
in the planning server - it does not exist in the Schedule Names form.
See Oracle Production Scheduling Implementation Guide for more information about how
to copy a schedule within Production Scheduling.

Publishing a Schedule
You can publish a schedule back to the planning server and to the Oracle Applications
Manufacturing modules by using the Publish process.
Once the schedule has been solved, you can publish the results back to the E-Business
Suite. Of all the scenarios you may have created while fine tuning your schedule, you
must first approve your final schedule.

To publish a schedule:
1.

In Production Scheduling, right-click on the schedule you want to approve for

20-34 Oracle Advanced Supply Chain Planning Implementation and User's Guide

publishing.
2.

Click Approve.
The schedule name appears in bold in the Production Scheduling model workspace.

3.

From the File menu, choose Publish.


The Publish window appears.

4.

From the publishing profile list, choose Release Schedule and click Publish.
The schedule including the sequenced planned orders, jobs, and scheduled resource
specific changeovers are published back to the planning server, and automatically
released back to E-Business Suite.

Running Production Scheduling as a Service


Production Scheduling has been enhanced to be able to be called as a service. The solver
and application have been decoupled such that the import and solve process can
optionally be run on the server this includes Windows, Linux, Sun Solaris, HP-UX and
AIX platforms. The user interface continues to run on the planners Windows client.
This enables Production Scheduling users to have their models pre-solved on the server
saving time and improving efficiency. It also allows for batch solving of multiple
plans (Automation of the "what if" process).
The server-side functionality creates a deployable solved model which includes import
and solver statistics in log files. The log files are all downloaded to the client desktop on
planner request. This enhancement also includes improved application status logging
and filtering - including access to various event statuses and solver statistics log from
within Production Scheduling for events which took place on the server.

To run Production Scheduling on the server as a service:


1.

From the Responsibility form, select Production Scheduler.

2.

From the Production Scheduler Navigator window, select the Launch menu option.
The Launch PS Plan form and Parameters window appear.

3.

From the Parameters window, enter the plan name or select a plan using the LOV
button.

4.

Select Yes from the Solve on Server field to solve the model on the server. Select No
to download and review the unsolved model.

5.

Click OK to save the Parameters settings and close the Parameters window.

6.

Click OK on the Launch PS Plan page to execute your plan.

Integrating Production Scheduling 20-35

If you selected to run the plan on the server, the import and solver statistics are
recorded in log files. The log files are all downloaded to the client desktop on planner
request. This feature also provides application status logging and filtering - including
access to various event statuses and solver statistics log from within Production
Scheduling for events which took place on the server.

Feeding a Production Schedule Back into ASCP


Once the production schedule has been published back to the planning server, it can be
used to constrain subsequent runs of ASCP plans. This is performed by specifying the
name of the production schedule as input in the ASCP plan options.
Several Production Scheduling schedules, one per organization, can be specified in an
ASCP plan. A firm horizon can be specified for each Production Scheduling schedule.
The firm horizon defines the window in which planned orders are considered firm by
ASCP. Production Scheduling releases selected work orders and planned orders to EBS
and publishes the remaining in the scheduling horizon to the Planning Data Store. Only
planned orders that are unreleased from Production Scheduling are read into ASCP.
The planned orders from Production Scheduling that fall in the firm horizon for that
Production Scheduling schedule are imported and considered as firm in ASCP. Planned
orders that fall outside of the firm horizon are not imported into ASCP.
ASCP reads all of the planned orders that are published by Production Scheduling from
the PDS that correspond to the Production Scheduling plan specified in the ASCP Plan
Options page. ASCP reads the Production Scheduling published planned orders that
fall within the firm horizon and marks them as firm with the new schedule start date.
Any orders that fall outside of the firm horizon are not read by ASCP.
For each organization in the plan, you can specify the following on the Plan Options
page, Organization tab:
Field/Flag

Description

Firm Planned Orders From Production


Schedule

Select this check box to indicate that the


organization can receive data from Production
Scheduling to the schedule specified in the
Schedule Name field.
For additional information on

Schedule Name

Enter the schedule name. The schedule name


that is entered should reference the ASCP plan
on the Schedule Options page, Scope tab.

20-36 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Field/Flag

Description

Firm Horizon (days)

The number of days for which the planned


orders from the feeding production schedule
are considered by the ASCP plan

For additional information on the Organization tab, see Defining Supply Chain Plans,
Setting Plan Options, The Organization Tabbed Region

Integrating Production Scheduling 20-37

21
Integrating Strategic Network Optimization
This chapter covers the following topics:

Overview

Integration Architecture and Business Process

Setting Profile Options for Strategic Network Optimization

Running Collections

Creating a New Plan Using the Workbench

Setting Schedule Options

Starting Strategic Network Optimization

Running a Plan Using the Workbench

Publishing a Plan

Defining Assignment Sets in Strategic Network Optimization

Modeling Demand at the Customer or Zone Level

Mapping to Strategic Network Optimization

Publishing a Constrained Forecast

Submitting Model Generation

Overview
Oracle Strategic Network Optimization (SNO) is a tool that enables you to model and
optimize your supply chain network, from obtaining raw materials through delivering
end products. With strategic network optimization you can:

Determine which material should be sourced from different suppliers.

Determine what products to make in what plant.

Integrating Strategic Network Optimization 21-1

Optimize your aggregate production plans including machine routings, the flow of
materials, and use of critical resources.

Optimize your distribution plans, including plant locations, warehouses, and


transportation alternatives.

Strategic network optimization enables you to solve a wide range of production,


distribution and planning problems. You can determine when and where to close or
open facilities and production lines, and whether to manufacture in-house or outsource.
You can:

Develop and evaluate "what if "scenarios.

Plan for supply, demand, and capacity changes.

You can optimize plans by performing a variety of detailed analyses including expected
profit, new market, marketing promotions, materials and finished goods sourcing, and
inventory builds.
Strategic Network Optimization is integrated with the Oracle E-Business Suite and
leverages the APS component architecture to pull (or collect) data from the E-Business
Suite.

Integration Architecture and Business Process


The Strategic Network Optimization and E-Business Suite provide out-of-the-box
integration so that you can build base models in Strategic Network Optimization
automatically. The integration passes data both ways.

21-2 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Inbound Integration
Strategic Network Optimization receives data from the following sources:

ERP data such as items, organizations, bill of materials, routings, resources


(machine and person), purchase orders, forecast, and on-hand inventory.

Scenarios generated and published from Demand Planning (DP) if applicable.

Inventory levels generated using an Inventory Optimization (IO) plan if applicable.

Outbound Integration
When using Strategic Network Optimization to perform sourcing or capital asset
decisions that impact the supply chain network definition, sourcing rules used by
Strategic Network Optimization can be published to APS so that ASCP and IO can use
the assignment set definition for generating inventory or tactical plans.

Business Process
1.

Run Strategic Network Optimization from the Workbench. This process extracts the

Integrating Strategic Network Optimization 21-3

latest data from the E-Business Suite, demand forecast scenarios from Demand
Management, and time-phased safety stock levels from Inventory Optimization.
2.

Run various scenarios in Strategic Network Optimization until the best plan is
achieved.

3.

Publish the assignment sets to the planning server in the form of sourcing rules so
that:

ASCP can generate a tactical plan to produce planned orders and


recommendations to the E-Business Suite.

Inventory Optimization can generate an inventory plan to support inventory


policy decisions.

4.

Run ASCP to produce planned orders and recommendations to the E-Business


Suite.

5.

Release the ASCP planned orders and recommendations to the E-Business Suite.

EBS - Demantra Demand Management Integration


Oracle E-Business Suite integrates Oracle Demantra Demand Management to generate
consensus forecasts and accuracy measures in a business scenario that implements
Strategic Network Optimization. Oracle Demantra Demand Management collects
booking history, price list, currency, calendars, users, and items from the E-Business
Suite applications and generates the following functional outputs:

Forecast and demand priority for Advanced Supply Chain Planning

Forecast and forecast accuracy for Inventory Optimization

Forecast for Strategic Network Optimization

To access the Demand Management Workbench, the E-Business Suite user requires any
of the following responsibilities:

Demand Administrator

Demand Analyst

For more information on the integration between Oracle Demantra Demand


Management and the E-Business Suite, refer "EBS - Demantra Demand Management
Integration" in Oracle Demantra Implementation Guide.

21-4 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Setting Profile Options for Strategic Network Optimization


To produce strategic network optimization plans based on the E-Business Suite data,
you must configure the profile options to collect the correct information for the data
snapshot. The following profile options must be set for Strategic Network Optimization:

MSC: PS/SNO Alignment Date

MSC: PS/SNO API Version

MSC: PS/SNO Client Install Path

MSC: PS/SNO Compress XML Package Files

MSC: PS/SNO Data Store Path

MSC: PS/SNO Debug Mode

MSC: PS/SNO Use DB for Integration Data

MSC: SNO - Snapshot Base Package

MSC: SNO - Snapshot Beginning Inventory Package

MSC: SNO - Snapshot Calendar Package

MSC: SNO - Snapshot Customer Package

MSC: SNO - Snapshot Demand Package

MSC: SNO - Snapshot Distribution Package

MSC: SNO - Snapshot Enterprise Forecast Package

MSC: SNO - Snapshot Inventory Safety Targets Package

MSC: SNO - Snapshot Manufacturing Package

MSC: SNO - Snapshot Purchase Orders Package

MSC: SNO - Snapshot Supplier Package

MSC: SNO - Snapshot Transfer Orders Package

MSC: SNO - Snapshot Work Orders Package

MSC: SNO Connector Precision

Integrating Strategic Network Optimization 21-5

MSC: SNO Currency Precision

MSC: SNO Decimal Precision

MSC: SNO Fixed Production Package

MSC: SNO Optimization Type

MSC: SNO Run Application Script

MSC: SNO Run Connector Script

MSC: SNO Sales Order Package

MSC: SNO Transportation Capacity By

See MSC Profile Options, page A-12 for more information about setting the Strategic
Network Optimization profile options.

Running Collections
The collections process for Strategic Network Optimization planner is the same as the
collections process for Oracle ASCP.
See Running Collections, page 4-1 for more details about the data collections process.

Creating a New Plan Using the Workbench


In order to create a Strategic Network Optimization plan, the first step is to create a
name for the plan and specify the plan options. A Strategic Network Optimization plan
name is created in the context of an organization.

To create a new plan using the Workbench:


1.

Sign in using the Strategic Planner responsibility.

2.

From the Planner Workbench, choose the Strategic Network Planner responsibility.

3.

Choose Names.
The Organizations form appears:

21-6 Oracle Advanced Supply Chain Planning Implementation and User's Guide

4.

Choose the plan's organization.


The SNO Schedule Definition form appears.

Integrating Strategic Network Optimization 21-7

If you aren't basing your plan on an existing plan


1.

Click the New button to add a new plan.

2.

Enter the following details about the plan:


Field/Flag

Description

Name

The name of the new Strategic Network


Optimization plan.

Description

A description of the plan.

The new plan now appears on the SNO Planner Definition list.

Setting Schedule Options


Once the plan has been created, you can configure the model using the schedule
options.
After signing in using the Strategic Planner responsibility, the Strategic Planning
Options window can be accessed in two ways:

From the Applications menu, choose the Names option. Choose an organization, a

21-8 Oracle Advanced Supply Chain Planning Implementation and User's Guide

strategic plan, and then click the Schedule Options button.

From the Applications menu, choose the View Schedule Options. Choose an
organization, a strategic plan, and then click the Schedule Options button.

The Strategic Planning Options form appears.

To set schedule options:


1.

Define the strategic plan on the Main tab where:


Field/Flag

Description

Buckets

Enter the number of buckets to be planned.


You can choose between a "Week" or
"Period" bucket type. Periods represent
fiscal 445 periods.

Integrating Strategic Network Optimization 21-9

2.

Field/Flag

Description

Plan Start Date

The current day. This day can be within a


bucket, resulting in the first bucket being a
partial bucket. The associated capacities,
lead times, and transactional data are
consistent with this date.

Plan End Date

This date is calculated based on the Plan


Start Date and the number and type of
buckets to be planned.

Planned Resources

Specify whether every resource within a


routing is marked as capacity constrained,
or just bottleneck resources.

Bottleneck Group

If you have selected "Bottleneck Resources"


in the Planned Resources field, specify the
bottleneck group that you want to include
in the plan.

Assignment Set (Input)

The input assignment set used for sourcing


considerations.

Assignment Set (Output)

The assignment set to which the Strategic


Network Optimization sourcing decisions
are written if you choose to publish the
sourcing rules from Strategic Network
Optimization back to the E-Business Suite.

Category Set

The category set used to filter items for


consideration.

Category

Enter categories from the category set to be


included in the plan.

Description

The description of the category is filled


automatically.

Click the Organizations tab.

21-10 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Field/Flag

Description

Add All Authorized Organizations

Click this button to add all the


organizations the Strategic Planner
responsibility is authorized to access, as
defined in the organizations security screen.
See Organization Security, page 12-65 for
more information.

Org

Select the organizations to be included in


the model.

Description

The description of the selected


organizations is automatically filled in.

Simulation Set

The container for any capacity changes


made to resources within the Oracle
Manufacturing modules. When specified as
input, the modified picture of resource
capacity is considered by Strategic Network
Optimization as input, rather than the
baseline capacity.

Integrating Strategic Network Optimization 21-11

Field/Flag

Description

Demand Schedules

Select the MDS, MPS, Source Forecast,


Demand Planning, or Inventory
Optimization schedules to be brought into
the plan.
Select the Scenario which identifies the
demand profile that the demand schedule
maps to in Strategic Network Optimization.
Valid values are:

Baseline - maps to the primary Demand


or Safety profile

Scenario1 - maps to Demand1 or Safety


Stock1

Scenario2 - maps to Demand2 or Safety


Stock2

The description and type fields are filled in


automatically.
Define Safety by Cover

Click this checkbox to model safety stock by


periods of cover in a Strategic Network
Optimization plan.

In Strategic Network Optimization, safety stock can be expressed both in terms of


quantity and periods of cover. Safety stock can be modeled in terms of time in
Inventory Planner and passed to Strategic Network Optimization as a demand
schedule. During integration, safety stock units of measure are converted from days
of supply to periods. In Strategic Network Optimization, values for Safety Cover
are displayed in StorageCover nodes if the safety cover option is enabled.

Mapping to Scenarios
What-if scenarios can be modeled in Strategic Network Optimization and used to
support Supply Chain Risk Management. Each what-if scenario can be run with
different demand and safety stock profiles and can be compared using key
performance indicators.
During integration, required data is mapped to Strategic Network Optimization.
One primary and two alternate forecast and safety stock profiles can be mapped
from E-Business Suite to Strategic Network Optimization to generate these what-if
scenarios.

21-12 Oracle Advanced Supply Chain Planning Implementation and User's Guide

E-Business Suite Field

Strategic Network Optimization Field

Baseline

Imported into the following Demand node


fields:

Min

Max

Scenario1

The Demand 1 field in the Demand nodes.

Scenario2

The Demand 2 field in the Demand node.

Starting Strategic Network Optimization


When the Launch menu item is selected in Strategic Planner:
1.

Strategic Network Optimization is launched

2.

Data is extracted from Collections

3.

The model is built, and optionally solved, on the server

To start Strategic Network Optimization:


1.

In Strategic Planner, choose Launch.


The Parameters form appears.

2.

In the Parameters form, enter the Plan Name

3.

Set the Solve to Server field to Yes or No.

4.

Click OK.
The Parameters form exits.

Integrating Strategic Network Optimization 21-13

5.

In the Launch form, click Submit.


The system creates a model.

6.

In the Strategic Planner form, choose Workbench.

Running a Plan Using the Workbench


Running a plan starts Strategic Network Optimization with the previously launched
plan.

To run a plan using the Workbench:


1.

Sign in using the Strategic Planner responsibility.

2.

Choose Workbench from the Applications Menu.


The Strategic Plans form appears. The displayed columns represent:
Field/Flag

Description

Plan

The plan that you want to run or analyze. If


no plans have been previously launched,
No Search Conducted is displayed in this
column.

Phase

Specifies whether the plan has been created


in Strategic Network Optimization. Valid
values are:

New - New plans are those that have


never been run by Strategic Network
Optimization. No plans have been
launched.

Completed - The plan has been run on


Strategic Network Optimization in the
past, potentially resulting in a saved
plan.

Status

The status message returned by the


concurrent manager the last time the plan
was run.

Download

The download link to the plan.

21-14 Oracle Advanced Supply Chain Planning Implementation and User's Guide

If this is your first time launching the application, click Update Strategic Planner. A
warning appears stating that an updated version of Strategic Planner will be
installed. Click OK. An APS Integration software installation status window
appears.
3.

Click the plan that you want to run.

4.

Click Download.
The model opens.

Publishing a Plan
Once a plan has been solved and reviewed, the sourcing rules can be published back to
the planning server and used as input into ASCP. A sourcing rule is created for each
item and is time phased over the horizon. The target assignment set is deleted and
replaced with the new sourcing rules as follows:
1.

All the existing assignment and sourcing rules belonging to the target assignment
set are cleared.

2.

An assignment for each receipt organization and item is created.

3.

A sourcing rule for each receipt organization and item is created.

4.

An associated receipt organization record is created for each sourcing rule.

5.

A source organization record is created for each lane and item for the receipt
organization.

To publish a plan:
1.

Sign in using the Strategic Planner responsibility.

2.

Select the Strategic Network Optimization plan you want to publish.

3.

From the File menu, choose Publish.


The Publish dialog box appears.

4.

From the Publish dialog box, choose Release Sourcing Rules.

5.

Click OK.
The sourcing rules are published to the planning server, where they are used to
create planned orders in ASCP, and inventory policy decisions in Inventory
Optimization.

Integrating Strategic Network Optimization 21-15

Defining Assignment Sets in Strategic Network Optimization


You can define assignment sets in Strategic Network Optimization by assigning
sourcing rules. An assignment set represents a selection of organizations and/or items
you want planned.

Bills of Distribution are not used to define assignment sets in Strategic Network
Optimization.

Strategic Network Optimization publishes at the item level only.

Lanes are created based on sourcing rule assignments and transportation lanes at the
lowest level. Locations can be grouped into geographical zones and assignments
defined at this zone level. Creating lanes to zones makes it easier to set up Strategic
Network Optimization integration, especially if a large number of locations are
modeled.
See Setting Up the Supply Chain, page 6-2for more information about Assignment Sets.

Modeling Demand at the Customer or Zone Level


Demand can be imported into Strategic Network Optimization at the customer location
level or at the aggregated zone level. In Strategic Network Optimization, demand exists
at whatever level the forecast is published.

Zones are treated as customers in Strategic Network Optimization.

Strategic Network Optimization models all demand for a customer or zone as


global demand, even though the demand is attached to an organization.

The following are the hierarchy level combinations for publishing forecasts to model
customer or zone demand:
Ship-From Hierarchy
Level

Ship-To Location

Zone

None or All
Geographies

Org

Input as a local
demand schedule but
treated as global
demand in Strategic
Network
Optimization.

Input as a local
demand schedule but
treated as global
demand in Strategic
Network
Optimization.

Input as a local
demand schedule and
treated as local
demand at the
organization level in
Strategic Network
Optimization.

21-16 Oracle Advanced Supply Chain Planning Implementation and User's Guide

All Orgs

Input as a global
demand schedule and
treated as global
demand in Strategic
Network
Optimization.

Input as a global
demand schedule and
treated as global
demand in Strategic
Network
Optimization.

Not a valid scenario

When customers are modeled in Strategic Network Optimization, each ship-to location
for the customer is modeled as a separate customer since shipping lanes are defined to
locations. Assignment sets must be created by assigning sourcing rules for each of these
customer locations in order for the demand to be imported into Strategic Network
Optimization.
Note: Both customer locations and zones are treated as customers in

Strategic Network Optimization. In case customers are modeled in


Strategic Network Optimization, each ship-to location for the customer
is modeled as a separate customer since shipping lanes are defined to
locations. Assignment sets need to be created by assigning sourcing
rules for each of these customer locations for the demand to be
imported into Strategic Network Optimization.

When you set up zones in E-Business Suite, all locations in the regions assigned to the
zone are included in the zone. The zone gets its latitude and longitude from the median
location in Strategic Network Optimization's map view.
Sales orders are not netted against the forecast for the zones the ship-to locations reside
if zones are being modeled. Therefore, it is recommended that sales orders not be
imported into Strategic Network Optimization if zones are being modeled. This can be
done by setting the profile option, "MSC: SNO - Snapshot Sales Orders Package", to "No
". Since Strategic Network Optimization is a strategic planning product, running the
model with only forecast should not adversely affect the solve results in a strategic time
horizon.

To model customer demand in Strategic Network Optimization:


1.

Publish the forecast using one of the following levels:

Customer ship-to location


A customer ship-to location forecast can be set up in E-Business Suite by using
the Customer and Ship Address fields in the forecast details. The forecast is
published to Strategic Network Optimization as a demand schedule. A
customer ship-to location forecast can also be set up by setting Geography to
Ship To Location in Demand Planner and published to Strategic Network
Optimization as a demand schedule.

Integrating Strategic Network Optimization 21-17

Zone
A zone level forecast can be set up in Demand Planner by specifying Zone as
the output level in the geography dimension. Individual locations in the
forecast are aggregated to the zone level and published to Strategic Network
Optimization.

2.

3.

Set up shipping lanes from organizations to locations and zones in the


Manufacturing and Distribution Manager. Use the following fields in the Transit
Time form:

Origin

Destination

Ship Method

Set up sourcing rules and assign them to customers and zones.


Assignment sets can be created in E-Business Suite or in the Strategic Planner
responsibility.

4.

Publish the forecast to the Strategic Network Optimization plan.


Sourcing recommendations are published at customer and site levels. One sourcing
rule is created for each customer-site and item combination and assigned to the
customer using Item-Instance-Organization assignment type.

5.

Run the plan.

In Strategic Network Optimization, a new Customer block node is created which


contains one node for each customer location. The Ship-To location is included in the
node names.

Mapping to Strategic Network Optimization


The section outlines various requirements for mapping data between E-Business Suite
and Strategic Network Optimization.

Resource Replacement Groups


In E-Business Suite and Strategic Network Optimization, resource replacement groups
can be set up with only certain combinations of simultaneous resources assigned to an
operation. The following combinations are supported:

Operator 1, Line 1

Operator 2, Line 2

21-18 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Note: Other combinations, such as Operator 2, Line 1, will not work

For example, consider a All-of-Sets or resource replacement group where the primary
resource group consists of GM-AS-M and GM-AS-C, and the alternate resource
replacement group consists of GM-AS-MA and GM-AS-CA. This operation can only be
run by either GM-AS-M and GM-AS-C or by GM-AS-MA and GM-AS-CA and not by
any other combination of resources. When integrated with Strategic Network
Optimization, one node is created for the primary resource group and the alternate
resource replacement group.

Fixed Production
Integration facilitates planned production by aggregating work orders in Strategic
Network Optimization.

Work order quantities are aggregated at the item-organization level in the Strategic
Network Optimization period in which the work order is due.

Work order quantities are mapped to Strategic Network Optimization as a


minimum constraint on production.
Note: The source of these work orders must be specified. Work orders

are only imported from E-Business Suite and cannot be imported from
ASCP.

Supplier Capacities
In E-Business Suite, supplier capacities are set up for an item and supplier-site
combination. This supplier capacity information is mapped to Strategic Network
Optimization and aggregated into periods using a 7-day week calendar.

Date Effective Bill of Materials


Strategic Network Optimization supports Time Varying Bill of Materials.

Publishing a Constrained Forecast


Strategic Network Optimization generates a constrained forecast which is a report of
the demand satisfied at each organization, customer, or zone. This constrained forecast
considers all supply chain constraints and is a result of cost or profit optimization. It can
be published to a demand schedule in ASCP and used to respect decisions made in
Strategic Network Optimization.
The constrained forecast is published at the level where demand is imported;

Integrating Strategic Network Optimization 21-19

organization, customer ship-to location, or zone. It is published to the Planning Data


Store as one or more Demand Planning scenarios, as follows:
Demand Plan Scenario published as:

Input to ASCP as:

Organization level forecast

Local demand schedule for each organization

Customer Ship-To Location level forecast

Global demand schedule

Zone level forecast

Global demand schedule

To publish a constrained forecast:


1.

In Strategic Network Optimization, select File, then Publish.


The Publish form appears.

2.

In the Publish form choose Release Constrained Forecast.

3.

Complete the Profile Details fields.

4.

Click the Publish button.

Submitting Model Generation


As an alternative to running a schedule from the Workbench, you can schedule a job,
which creates the model, to run at a later time. This job stores the model on the server so
that a planner can access the model after it has been created. This feature eliminates the
need for the connection between the server and the client to be active while the
integration runs.

To submit model generation:


1.

From the Strategic Planner responsibility, select Other.

2.

Select Request.

3.

For a new request click the Submit a New Request button.

4.

Select Single Request or Request Set.

5.

Click OK.

6.

In the Name field, enter MSCSCPSNO for Strategic Network Optimization.

21-20 Oracle Advanced Supply Chain Planning Implementation and User's Guide

The Parameters window appears.


7.

Complete the fields on the Parameters window and click the OK button.

8.

Click the Schedule button to determine when the job should run.

9.

Select the job frequency and click the OK button.

10. Click the Submit button to schedule the job.

Integrating Strategic Network Optimization 21-21

22
Reports and Concurrent Processes
This chapter covers the following topics:

Reports

Concurrent Processes

Reports
Oracle Advanced Supply Chain Planning has the following reports:

Audit Statements Report

Plan Comparison Report

Planning Detail Report

Audit Statements Report


The planning process involves collecting and using source data to drive planning. Data
from source transaction instances need to be accurate and need to be set up properly in
order for reliable planning output. Data from the source can be corrupt due to many
reasons, including: bad transactions, missing transactions, human error, improper
formats, conflicting and/or missing setups and profile options.
The Audit Statements Report is a self-explanatory report that evaluates data setups for
profile options that are incorrectly set, invalid package bodies and objects, invalid
triggers, etc. It suggests remedies for the problems that are found.
To run the Audit Statements Report
1.

Sign in using the Advanced Supply Chain Planner responsibility.

2.

Select Setup > Run Request.


The Find Requests window appears.

Reports and Concurrent Processes 22-1

3.

Select Submit a New Request.


The Submit a New Request window appears.

4.

Select Single Request, then click OK.


The Submit Request window appears.

5.

From the List of Values for the Name field, select Audit Statements Report.
The Parameters window appears.

6.

7.

Select Application.
Application

Use for...

Global Order Promising

Order promising related audit statements

Inventory Optimization

Inventory optimization related audit


statements

Advanced Supply Chain Planner

Supply chain planning related audit


statements

Demand Planning

Demand planning related audit statements

Select Report.
Report

Audits data setups related to ...

Audit Collections Setup

Collections

Audit Planning Data

The planning engine

Audit UI Data

The user interface; for example, to check the


validity of materialized views and profile
options that control the display of plan data

8.

Select the plan for which you want to validate setup data.

9.

Select the source instance for which you want to validate setup data.

10. Select Output Type.

22-2 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Output Type

Select this if you...

Summary Report

Do not want to look at details of the errors


and warnings

Detail report - Errors Only

Want audit details of the errors only

Detail Report - Errors and Warnings

Want audit details of both the errors and


warnings. Warnings are not fatal to the
planning process, but could cause
erroneous output

Detail Report - Complete

Want the summary as well as errors and


warnings in your audit report

11. Select OK.

The Parameters window disappears.


12. Select Submit in the Submit Request window.

To view the output of the Audit Statements Report


1.

From the Navigator, select Other > Request.


The Find Requests window appears.

2.

Select Find.
The Requests window appears.

3.

Select the completed request for Audit Statements Report.

4.

Select View Output to view the report.

Plan Comparison Report


The Plan Comparison Report compares two plans. To compare two plans:

Specify criteria for comparison attributes (preference sets) and the comparison
display (filtering criteria)

Select the plans to compare and view the comparison: You can drill down from
exception group comparison to exception type comparison to exception details
comparison.

Reports and Concurrent Processes 22-3

Specifying Plan Comparison Criteria


The plan comparison criteria are:

Preference set

Filtering criteria

Preference Set
You use preference sets to specify comparison attributes, for example, the exception
messages on which to compare.
To specify a preference set
1.

From the Plan Comparison screen, select either the Comparison Setting tab or
choose the Create/Edit Preferences button.
The Preference Set Search page appears. You can:

Select whether or not to display plan options comparison.

Delete the preference set

Save the preference set and indicate it as the default

Mark it private or public. Other users can access public preference sets.

2.

To save the preference set, click Save.

3.

To create a new preference set using the settings on the page, enter a new
preference set name in Save Plan Comparison Preference Set As and click Save..

4.

To discard changes to the preference set, click Cancel.

5.

To edit another preference set, select the preference set name at the top of the page
and click Go.

6.

To display a plan comparison report using the preference criteria, click Display
Report.

Filtering Criteria
You can select the filtering level for the attributes to be compared. For example, you
could compare lateness at the item level and compare early replenishment at the
product family level.
You can create and use filtering hierarchies and combinations of filtering hierarchies.
Within each hierarchy, use:

22-4 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Filtering to narrow the selection

Combinations of filtering hierarchies to include more selections

The supported hierarchies are Item and Resource.


Filtering functionality behaves similarly to the Find functionality in the Planner
Workbench.
To select filtering criteria
1.

Select the Comparison Settings tab.

2.

Select the Filter Criteria tab.


The Filter Criteria page appears.

3.

Select a field name.

4.

Select a condition.

5.

Select or enter the From and To.

6.

To use these filter criteria for comparison, click Display Report.

7.

To go the previous screen, click Cancel.

8.

To delete all the data entered, click Clear.

9.

To specify additional filter criteria, click Add Another Row.

Viewing Plan Comparison


You can access plan comparisons in several ways and display tabular and plan options
information.
To access the Plan Comparison page from Planner Workbench
1.

In Planner Workbench, select a plan name from the Navigator.

2.

On the menu bar, select Plan.

3.

Select Compare Plans.


The Plan Comparison page appears.

To access the Plan Comparison page from the Navigator


1.

From the Navigator, navigate Reports > Plan Comparison Report > Plan
Comparison.

Reports and Concurrent Processes 22-5

The Plan Comparison page appears.


To compare two plans
1.

Check for View Requests and verify that concurrent process Compare Plan
Exceptions has completed successfully.

2.

Access the Plan Comparison page from the Planner Workbench or from the
Navigator.

3.

In the Exceptions tab, enter or select the plan names in Plan A and Plan B.

4.

Enter or select the preference set.


To create or edit a preference set, click Create/Edit Preferences.

5.

Click Go.
The comparison appears in the lower part of the page.
The page shows the exception count for the exception groups for the two plans
according to the preference set.
You can select any exception group link and view the exception type plan
comparison for that exception group. You can select any exception type link and
view the exception details.

To drill down in the plan comparison


1.

From the Exception Group Summary page, click a link in the Exception Group
column.
The Exception Types Summary page appears.
This screen shows the exception count allocated to each exception type in the
exception group.

2.

From the Exception Types Summary page, click a link in the Exception Type
column.
The exception details graph appears.

3.

To view corresponding tabular data, click Exception Details.


The Exception Details page appears.

To view plan options


1.

Select the Plan Options tab.


The Plan Options page appears.

22-6 Oracle Advanced Supply Chain Planning Implementation and User's Guide

2.

To view plan options information about the two plans, click the links at the bottom
of the page (Main, Aggregation, Organization, Constraints, Optimization, Decision
Rules).

Planning Detail Report


The Planning Detail Report has been enhanced for release 12. The enhanced Planning
Detail Report uses XML Publisher for the output and is available to OPM and ASCP
users. The Planning Detail Report that was available in previous releases is referred to
as the Planning Detail Report (Discoverer) because it uses Oracle Discoverer for the
output.
This section discusses both reports:

Planning Detail Report, which is new with release 12.

Planning Detail Report (Discoverer), which was available to ASCP users prior to
release 12.

In previous releases, process manufacturing planners use these Oracle Process


Manufacturing reports to view results of their plans:

MRP Bucketed Material Report

MRP Material Activity Report

MRP Action Message Report

MRP Error Message Report

In release 12, the source of this information has changed. Process manufacturing
planners use the Oracle Advanced Supply chain Planning Detail Report to view the
results of their plans.
In previous releases, process manufacturing planners use the Oracle Process
Manufacturing OPM Reorder Point Report to view the results of reorder point
planning. In release 12, the source of this information has changed. Process
manufacturing planners use the Oracle Inventory Reorder Point Report to view the
results of reorder point planning.
This diagram shows 11i Oracle Process Manufacturing Material Requirements Planning
reports and their R12 equivalents:

Reports and Concurrent Processes 22-7

Planning Detail Report


In previous releases, you could run the Oracle Advanced Supply Planning Detail
Report against manufacturing plans. In release 12, the scope of data against which you
can run the report has changed. You can run it against your manufacturing plans, your
distribution plans, and your collected data. It shows material requirements planning
information that you can use to understand the results of a plan.
This report is designed to increase planner productivity by using comprehensive and
easy-to-analyze reports that summarize the plan at the desired level. It is also designed
to improve communications between all parties involved in the planning and execution
cycle.
The report may include the following sections: Horizontal Report, Vertical Report,
Exception Report, and Action Report. These reports include details such as forecast,
purchase order receipts, scheduled production, on-hand, available balance, expired lot,
and safety stock.
To create the Planning Detail Report
1.

Navigate using one of these navigation paths:

ASCP navigation: Advanced Supply Chain Planning, Reports, Planning Detail


Report.

OPM navigation: OPM Process Planning, Planning, Reports, Planning Detail


Report.

2.

Two windows appear: the GMP_PDR window in the background, and the
Parameters window in the foreground.

3.

Complete the Parameters window using these fields:

22-8 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Parameter

Description

Instance

Select an instance.

Organization

Select a plan owning organization.

Plan Name

Select a plan or enter Collections to create


the report based on the ODS data.

Plan Organizations

Select all planned organizations or a single


plan.

Day, Week, and Period Buckets

Select the number of daily, weekly, and


period buckets.

First, Second, and Third Sort

Select a sort parameter: No Sort,


Organization, Inventory Item, Category,
Planner, Buyer, or ABC Class.

Exception types

Select an exception type.

Planner, Buyer, Item From and To

Select a range of planners, buyers, or items.

Category Set Name

Select another category set. The default is


the category set used for the plan.

Category From and To

Select a range of categories.

ABC Class Name From and To

Select a range of item ABC class.

Cutoff Date

Select a cutoff date for the Vertical report.

Combined PDR

Select Yes to print all four reports. If you


select Yes, you will not be able to select
individual reports.

Combined PDR Template

Select the template name for the Combined


report. There is one seeded template. Users
can add additional templates as needed.

Combined PDR Template Locale

Select the template locale for the Combined


report. Such as en-US for English: United
States.

Reports and Concurrent Processes 22-9

Parameter

Description

Horizontal PDR

Select Yes to print the Horizontal report.

Horizontal PDR Template

Select the template name for the Horizontal


report.

Horizontal PDR Template Locale

Select the template locale for the Horizontal


report. Such as en-US for English: United
States.

Vertical PDR

Select Yes to print the Vertical report.

Vertical PDR Template

Select the template name for the Vertical


report.

Vertical PDR Template Locale

Select the template locale for the Vertical


report. Such as en-US for English: United
States.

Exception PDR

Select Yes to print the Exception report.

Exception PDR Template

Select the template name for the Exception


report.

Exception PDR Template Locale

Select the template locale for the Exception


report. Such as en-US for English: United
States.

Action PDR

Select Yes to print the Action report.

Action PDR Template

Select the template name for the Action


report.

Action PDR Template Locale

Select the template locale for the Action


report. Such as en-US for English: United
States.

4.

Click the OK button. The GMP_PDR window displays the Parameter selection
string in the Parameter field.

5.

On the GMP_PDR window, click the Submit button.

6.

The Decision window appears asking if you want to submit another request.

22-10 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Respond by clicking Yes or No.


7.

The Planning Detail Report is available in XML Publisher. For more information
about XML Publisher, see the Oracle XML Publisher User's Guide.

Planning Detail Report (Discoverer)


The Planning Detail Report (Discoverer) provides a simple and consolidated report that
shows the output of the advanced supply chain planning process. The report gives
detailed information to help you understand and analyze the supply chain planning
results by presenting the data selectively and coherently. For a given Supply Chain
Plan, the report includes the relevant details about items, resources, gross requirements,
scheduled receipts, planned orders, plan constraints, and exceptions in separate
worksheets.
As of release 12, you must add this report to the ASCP responsibility to invoke it from a
menu and print the worksheets selectively. You can select the plan, organizations,
items, resources, projects, and many other parameters to filter the information to
display in the report and you can change these parameters at any time.
The Planning Detail Report (Discoverer) contains six worksheets:

Plan Details: Shows the details of the selected plan from form Plan Options.

Item Details: Shows the details of the selected items.

Resource Details: Shows the details of the selected resources

Vertical Plan- shows the cumulative supply/demand picture (No buckets).

Late Order Exceptions: Shows the details of late orders. Only the following
exceptions are included in the Late Orders Exception Worksheet:

Past Due Sales Order and Forecast

Late supply pegged to sales order or forecast

Late replenishments for sales order or forecast

Replenishment after need date

Past Due orders

Other Exceptions: Shows the material and resource related exceptions that span the
following exception groups:

Material and resource capacity constraints

Shortages and Excess

Reports and Concurrent Processes 22-11

You can specify the details you need to see in the report. For example:

You can choose not to see a particular worksheet, and you can control the display
by selecting the sorting rule.

A column can be removed from a worksheet, but if the new format (with the
deleted column) is saved by any one user, other users would also not be able to
view that column.

There are many Discoverer 4i features which enable you to flexibly manipulate the
reports. For more details on using Discoverer, see Oracle Discoverer User's Guide.
To add the Planning Detail Report (Discoverer) to ASCP Responsibilities

To run the Planning Detail Report (Discoverer) you must add the report to ASCP
responsibilities:
1.

From Oracle Applications, select the Application Developer responsibility.

2.

Navigate to Application > Menu, to open the Menu form.

3.

Press F11 (view > query by example > enter) and enter MSC_TOP_4.0 in the Menu
field.

4.

Pres ctrl+F11 (view > query by example > run).

5.

Place your cursor in the details block and press F11 (view > query by example >
enter).

6.

In the Function field, enter Planning Detailed Report - Discoverer.

7.

Press ctrl+F11 (view > query by example > run), and change the prompt to Planing
Detail Report (Discoverer).

8.

Save your work, and change the responsibility to Advanced Supply Chain Planner.

To create the Planning Detail Report (Discoverer)


1.

From the Advanced Supply Chain Responsibility, select Planning Detail Report
(Discoverer). The Planning Detail window appears.
The following table describes each condition and defines the number of values that
can be selected in the From and To fields for each condition.
Condition

Definition

From

To

All

all the values for the


parameter are
selected

n/a

n/a

22-12 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Condition

Definition

From

To

Equals

only one value is


selected

single value

n/a

Between

a range of values is
selected

single value

single value

Among

multiple values are


selected

multiple values

n/a

Is Not

a value that is not


required to be
included in the
report is selected

single value

n/a

Outside

a range of values is
selected that are not
required to be
included in the
report

single value

single value

The information is filtered and displayed in the report on the basis of the values
selected for the parameters. The following table is an example of the values that can
be selected for the different parameters.
Parameter

Value

Plan Name

Select a plan.

Org

Select multiple organizations for a multi-org


plan and for the owning organization. For
single-org plan or when not working in the
owning organization, only the current
organization can be selected.

Category Set

The default is the category set used for the


plan. You can select another category set. At
least one category set should be selected.

ABC Class

Select a range of item ABC class

Item

Select a range of Items.

Reports and Concurrent Processes 22-13

Parameter

Value

Planner

Select the name of a planner

Buyer

Select the name of a buyer

Supplier

Select one or more suppliers

Planning Group

Select the planning groups

Project

Select the projects

Resource Group

Select resource groups

Dept./Line

Select the departments/lines

Resource

Select a range of resources

2.

Select the Go button. The Planning Detail Report (Discoverer) is launched in


Discoverer 4i. The six worksheets, namely Plan Details, Item Details, Resource
Details, Late Order Exceptions, and Other Exceptions can be accessed by selecting
the respective tabs at the bottom of the report. If you rerun the report for a different
plan, the Discoverer4i worksheets are already open. Click Refresh to see the new
report.

3.

Select the Item Details tab to open the Item Details worksheet.

4.

To sort the data by Organization in Vertical Plan worksheet, select the Vertical Plan
tab, then select Tools > Sort. The Sort Table appears. Use this table to change or add
the sort parameter and condition.

5.

To sort the data based on Organizations, select Add and select Organization in the
Sort Table.

6.

To view the sorted Vertical Plan worksheet, select OK on the Sort Table Window.
The sorted Vertical Plan worksheet appears.

Concurrent Processes
You can access concurrent processes from these locations in the Navigator:

Collections menu

22-14 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Setup menu

ATP 24x7 Switch Plans


Overview
In 24-by-7 available to promise, the inquiries are done on the current version of the plan
while the new plan run is in progress. Once the new plan is run, this synchronization is
called internally during the ATP Post Plan Processing request and log messages in that
request show the results of the synchronization process. Oracle may ask you to run this
process independently as a debug step.
See also Oracle Global Order Promising Implementation and User's Guide.
Submission
1.

In the Navigator, select Setup > Run Requests.


The Submit a New Request window appears.

2.

Select Single Request and click OK.


The Submit Request window appears.

3.

Select ATP 24x7 Switch Plans from the Reports list.


The Parameters window appears.

4.

Set the parameters and click Submit.

Parameters
Plan Name: The plan against which you want to run the concurrent process.

ATP 24x7 Synchronization Process


Overview
Synchronization in 24-by-7 available to promise considers the sales orders received
while the plan was being run and makes it a part of the new plan so that all demands
are accurately reflected in the newest plan. Once the new plan is run, this concurrent
process synchronizes the new plan. While this process typically runs automatically,
Oracle may ask you to run this process independently.
See also Oracle Global Order Promising Implementation and User's Guide.
Prerequisites
An ATP plan

Reports and Concurrent Processes 22-15

Submission
1.

In the Navigator, select Setup > Run Requests.


The Submit a New Request window appears.

2.

Select Single Request and click OK.


The Submit Request window appears.

3.

Select ATP 24x7 Synchronization Process from the Reports list.


The Parameters window appears.

4.

Set the parameters and click Submit.

Parameters
Plan: The plan against which you want to run the concurrent process.

ATP Post Plan Processing


Overview
This concurrent process analyzes the plan output and summarizes the supply according
to an item's allocation rule. On completion of the run, you get availability picture is for
order promising as the output.
See also Oracle Global Order Promising Implementation and User's Guide.
Submission
1.

In the Navigator, select Setup > Run Requests.


The Submit a New Request window appears.

2.

Select Single Request and click OK.


The Submit Request window appears.

3.

Select ATP Post Plan Processing from the Reports list.


The Parameters window appears.

4.

Set the parameters and click Submit.

Parameters
Plan: The plan against which you want to run the concurrent process.

22-16 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Analyze Plan Partition


Overview
This concurrent process runs automatically at the end of the plan run and analyzes the
plan partition after the plan is generated. It gathers the optimizer statistics and
improves SQL performance for queries.
Submission
1.

In the Navigator, select Setup > Run Requests.


The Submit a New Request window appears.

2.

Select Single Request and click OK.


The Submit Request window appears.

3.

Select Analyze Plan Partition from the Reports list.


The Parameters window appears.

4.

Set the parameters and click Submit.

Parameters
Plan Name: The plan against which you want to run the concurrent process.

Auto Release Planned Order


Overview
This concurrent process automatically releases planned orders:

Generated during the run of a plan with Production selected

With Order Date within item attribute Release Time Fence

Submission
The planning process automatically launches this concurrent process as needed.
Completion
The concurrent process completes with warning if it cannot release a planned order for
a buy item because the planner is not an active employee. It notes the issue in the log
file with error Purchase requisition is not released because Planner is not an active
employee.

Reports and Concurrent Processes 22-17

Build Collaborative Planning Calendar


Overview
This concurrent process builds a default calendar used in Oracle Collaborative Planning
application. Horizontal plans and exception calculations use this calendar. Oracle
Collaborative Planning uses a hierarchy of calendars depending on the dates and order
in question.
See also Oracle Collaborative Planning Implementation and User's Guide.
Submission
1.

In the Navigator, select Setup > Run Requests.


The Submit a New Request window appears.

2.

Select Single Request and click OK.


The Submit Request window appears.

3.

Select Build Collaborative Planning Calendar from the Reports list.


The Parameters window appears.

4.

Set the parameters and click Submit.

Parameters
Calendar code: A valid calendar code existing in the planning system.

Calculate Resource Availability


Overview
For a planning instance, this concurrent process computes resource availability from a
start date. This is typically used for quality assurance and regression testing where the
source and planning destination dates may be different.
Submission
1.

In the Navigator, select Setup > Run Requests.


The Submit a New Request window appears.

2.

Select Single Request and click OK.


The Submit Request window appears.

3.

Select Calculate Resource Availability from the Reports list.

22-18 Oracle Advanced Supply Chain Planning Implementation and User's Guide

The Parameters window appears.


4.

Set the parameters and click Submit.

Parameters
Instance: The instance-organization against which you want to run the concurrent
process.
Start Date: The date from which you want to calculate resource availability.

Collections Synonyms
Overview
This concurrent process drops and creates synonyms during the collections run.
Submission
1.

In the Navigator, select Setup > Run Requests.


The Submit a New Request window appears.

2.

Select Single Request and click OK.


The Submit Request window appears.

3.

Select Collections Synonyms from the Reports list.


The Parameters window appears.

4.

Set the parameters and click Submit.

Parameters
None

Collections Triggers
Overview
This concurrent process drops and creates triggers during the collections run.
Submission
1.

In the Navigator, select Setup > Run Requests.


The Submit a New Request window appears.

2.

Select Single Request and click OK.

Reports and Concurrent Processes 22-19

The Submit Request window appears.


3.

Select Collections Triggers from the Reports list.


The Parameters window appears.

4.

Set the parameters and click Submit.

Parameters
None

Collections Views
Overview
This concurrent process drops and creates views during the collections run.
Submission
1.

In the Navigator, select Setup > Run Requests.


The Submit a New Request window appears.

2.

Select Single Request and click OK.


The Submit Request window appears.

3.

Select Collections Views from the Reports list.


The Parameters window appears.

4.

Set the parameters and click Submit.

Parameters
None

Compare Plan Exceptions


Overview
This concurrent process performs the calculations that report Plan Comparison Report
uses to compare two plans.
Submission
1.

In the Navigator, select Setup > Run Requests.


The Submit a New Request window appears.

22-20 Oracle Advanced Supply Chain Planning Implementation and User's Guide

2.

Select Single Request and click OK.


The Submit Request window appears.

3.

Select Compare Plan Exceptions from the Reports list.


The Parameters window appears.

4.

Set the parameters and click Submit.

Parameters
From Plan: The original plan name.
To Plan: The copied plan name.

Continuous Collections
Overview
This concurrent process regularly and automatically synchronizes the data on the
planning server to the current source data.
See also Running Collections.
Submission
Option 1
1.

In the Navigator, select Setup > Run Requests.


The Submit a New Request window appears.

2.

Select Single Request and click OK.


The Submit Request window appears.

3.

Select Continuous Collections from the Reports list.


The Parameters window appears.

4.

Set the parameters and click Submit.

1.

In the Navigator, select Collections > Oracle Systems > Continuous Collection.

Option 2

The Submit a New Request window appears.


The Parameters window appears.
2.

Set the parameters and click Submit.

Reports and Concurrent Processes 22-21

Parameters
Instance: The instance-organization against which you want to run the concurrent
process.
Collection Group: The collection group.
Number of Workers: The number of workers that the process should use.
Timeout (minutes): The time out in minutes after which the process will fail.
Snapshot Threshold (%): Threshold that the collections engine should use to decide
whether to do a net change or targeted collection. If the data volume change is above
the specified percentage, the collections engine uses targeted collection.
Analyzing Staging Tables: Indicate whether to analyze staging tables and gather
statistics for the staging table.
In the remaining program parameters, specify whether or not to collect each entity:

Approved Supplier Lists (Supplier Capacities)

BOM / Routings / Resources

Bills of Resources

Forecasts

Items

Key Performance Indicator Targets

Master Demand Schedule (MDS)

Master Prod. Schedule (MPS)

On Hand

Purchase Orders/Purchase Requisitions

Sales Orders

Supplier Responses

Transportation Details

User Supplies and Demands

Work in Process (WIP)

ATP Rules

22-22 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Calendars

Demand Class

End Item Substitutions

Key Performance Indicator Targets

Planning Parameters

Planners

PO Receipts

Projects/Tasks

Reservations

Resource Availability

Safety Stock

Sourcing History

Sourcing Rules

Subinventories

Suppliers/Customers/Orgs

Unit Numbers

Unit of Measure

User Company Association

Create AHL Snapshots


Overview
This concurrent process drops and recreates AHL snapshots during the collection
process. Typically, it runs as part of concurrent process Refresh Collection Snapshots
when profile option MSC: Source set up required is Yes.
Submission
1.

In the Navigator, select Setup > Run Requests.

Reports and Concurrent Processes 22-23

The Submit a New Request window appears.


2.

Select Single Request and click OK.


The Submit Request window appears.

3.

Select Create AHL Snapshots from the Reports list.


The Parameters window appears.

4.

Set the parameters and click Submit.

Parameters
None

Create APS Partitions


Overview
This concurrent process segregates data by plans and instances. Use it only if you want
to have more than one partition.
Submission
1.

In the Navigator, select Setup > Run Requests.


The Submit a New Request window appears.

2.

Select Single Request and click OK.


The Submit Request window appears.

3.

Select Create APS Partitions from the Reports list.


The Parameters window appears.

4.

Set the parameters and click Submit.

Parameters
Plan Partition count: The number of plan partitions to be created.
Instance Partition count: The number of instance partitions to be created.

Create ATP Partitions


Overview
This concurrent process segregates data by plan with ATP partitions.
See also Oracle Global Order Promising Implementation and User's Guide.

22-24 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Submission
1.

In the Navigator, select Setup > Run Requests.


The Submit a New Request window appears.

2.

Select Single Request and click OK.


The Submit Request window appears.

3.

Select Create ATP Partitions from the Reports list.


The Parameters window appears.

4.

Set the parameters and click Submit.

Parameters
Plan partition count: The number of plan partitions to be created.
Instance partition count: The number of instance partitions to be created.

Create BOM Snapshots


Overview
This concurrent process drops and recreates BOM snapshots during the collection
process. Typically, it runs as part of concurrent process Refresh Collection Snapshots
when profile option MSC: Source set up required is Yes.
Submission
1.

In the Navigator, select Setup > Run Requests.


The Submit a New Request window appears.

2.

Select Single Request and click OK.


The Submit Request window appears.

3.

Select Create BOM Snapshots from the Reports list.


The Parameters window appears.

4.

Set the parameters and click Submit.

Parameters
None

Reports and Concurrent Processes 22-25

Create Forecast Priority Flexfield


Overview
This concurrent process creates a new segment in the existing forecast descriptive
flexfield in the source instance. The segment holds forecast priority information for each
forecast entry.
Submission
1.

In the Navigator, select Setup > Run Requests.


The Submit a New Request window appears.

2.

Select Single Request and click OK.


The Submit Request window appears.

3.

Select Create Forecast Priority Flexfields from the Reports list.


The Parameters window appears.

4.

Set the parameters and click Submit.

Parameters
Forecast Priority: The segment of the flexfield that you want to designate for defining
the forecast priority.

Create INV Snapshots


Overview
This concurrent process drops and recreates INV snapshots during the collection
process. Typically, it runs as part of concurrent process Refresh Collection Snapshots
when profile option MSC: Source set up required is Yes.
Submission
1.

In the Navigator, select Setup > Run Requests.


The Submit a New Request window appears.

2.

Select Single Request and click OK.


The Submit Request window appears.

3.

Select Create INV Snapshots from the Reports list.


The Parameters window appears.

22-26 Oracle Advanced Supply Chain Planning Implementation and User's Guide

4.

Set the parameters and click Submit.

Parameters
None

Create Instance-Org Supplier Association


Overview
This concurrent process designates a supplier as an external supplier organization and
creates an association between the supplier and the instance-organization. The planning
engine nets and explodes though the supplier organization to issue buy planned orders.
See Modeling Cross-Instance Customers and Suppliers, page 11-5.
Use this process only when planning across instances. If the supplier and the
organization are part of the same instance, use the supplier to organization association
function when setting up inventory organizations . See Setting up Organization
Parameters in Oracle Inventory User's Guide.
Prerequisites
Before running, collect the supplier and the instance-organization.
Submission
1.

In the Navigator, select Setup > Run Requests.


The Submit a New Request window appears.

2.

Select Single Request and click OK.


The Submit Request window appears.

3.

Select Create Instance-Org Supplier Association from the Reports list.


The Parameters window appears.

4.

Set the parameters and click Submit.

Parameters
Instance Code: The instance in which you want to create the association.
Organization: The organization in which you want to create the association.
Modeled Supplier: The supplier to be associated with the specified instance.
Modeled Supplier Site: The supplier site to be associated with the specified instance.
Accept Demands From Unmet PO: This controls whether unmet quantity in the
Purchase orders will be exploded though the supplier organizations to create demands

Reports and Concurrent Processes 22-27

in the external supplier organization.

Create Inventory Planning Flexfields


Overview
This concurrent process creates new segment definitions in existing descriptive
flexfields to hold data that may be required for inventory planning. It also populates
profile values with the value corresponding to the descriptive flexfield attribute number
for each attribute created.
Submission
1.

In the Navigator, select Setup > Run Requests.


The Submit a New Request window appears.

2.

Select Single Request and click OK.


The Submit Request window appears.

3.

Select Create Inventory Planning Flexfields from the Reports list.


The Parameters window appears.

4.

Set the parameters and click Submit.

Parameters
Service Level (Item): The service level value that you want to maintain for the items.
Service Level (Org): The service level value that you want to maintain for the
organizations.
Service Level (Customer): The service level value that you want to maintain for the
customers.

Create MRP Snapshots


Overview
This concurrent process drops and recreates MRP snapshots during the collection
process. Typically, it runs as part of concurrent process Refresh Collection Snapshots
when profile option MSC: Source set up required is Yes.
Submission
1.

In the Navigator, select Setup > Run Requests.


The Submit a New Request window appears.

22-28 Oracle Advanced Supply Chain Planning Implementation and User's Guide

2.

Select Single Request and click OK.


The Submit Request window appears.

3.

Select Create MRP Snapshots from the Reports list.


The Parameters window appears.

4.

Set the parameters and click Submit.

Parameters
None

Create OE Snapshots
Overview
This concurrent process drops and recreates OE snapshots during the collection process.
Typically, it runs as part of concurrent process Refresh Collection Snapshots when
profile option MSC: Source set up required is Yes.
Submission
1.

In the Navigator, select Setup > Run Requests.


The Submit a New Request window appears.

2.

Select Single Request and click OK.


The Submit Request window appears.

3.

Select Create OE Snapshots from the Reports list.


The Parameters window appears.

4.

Set the parameters and click Submit.

Parameters
None

Create PO Snapshots
Overview
This concurrent process drops and recreates PO snapshots during the collection process.
Typically, it runs as part of concurrent process Refresh Collection Snapshots when
profile option MSC: Source set up required is Yes.

Reports and Concurrent Processes 22-29

Submission
1.

In the Navigator, select Setup > Run Requests.


The Submit a New Request window appears.

2.

Select Single Request and click OK.


The Submit Request window appears.

3.

Select Create PO Snapshots from the Reports list.


The Parameters window appears.

4.

Set the parameters and click Submit.

Parameters
None

Create Planning Flexfields


Overview
This concurrent process creates new segment definitions in existing descriptive
flexfields to hold data that may be required for constrained and/or optimized planning.
It also populates profile values with the value corresponding to the descriptive flexfield
attribute number for each attribute (planning parameter) created.
Submission
1.

In the Navigator, select Setup > Run Requests.


The Submit a New Request window appears.

2.

Select Single Request and click OK.


The Submit Request window appears.

3.

Select Create Planning Flexfields from the Reports list.


The Parameters window appears.

4.

Set the parameters and click Submit.

Parameters
Late Demands Penalty Attribute: The late demands penalty attribute.
Material Overcapacity Penalty (Item): The value that you want to maintain for the
material capacity penalty cost at the item level.
Late Demands Penalty (Org): The value that you want to maintain for the late demands

22-30 Oracle Advanced Supply Chain Planning Implementation and User's Guide

penalty at the organization level.


Material Overcapacity Penalty (Org): The value that you want to maintain for the
material overcapacity penalty at the organization level.
Resource Overcapacity Penalty (Org): The value that you want to maintain for the
resource overcapacity penalty at the organization level.
Transportation Overcapacity Penalty (Org): The value that you want to maintain for the
transportation overcapacity penalty at the organization level.
Aggregate Resource (Resource): The value that you want to maintain for the aggregate
resource at the resource level.
Resource Overcapacity Penalty (Resource): The value that you want to maintain for the
resource overcapacity penalty at the resource level.
Material Overcapacity Penalty (Supplier): The value that you want to maintain for the
material overcapacity penalty at the supplier level.
Substitute Items Priority: The value that you want to maintain for the substitute items
priority.
Transportation Overcapacity Penalty (Ship Method): The value that you want to
maintain for the transportation overcapacity penalty for the ship method.
BOM/Routing Cost: The value that you want to maintain for the Bill of Material (BOM)
and Routing cost.
Late Forecasts Penalty: The value that you want to maintain for the late forecasts
penalty.
Resource Group (Line): The value that you want to maintain for the resource group at
the line level.
Demand Priority: The demand priority.

Create Resource Batch Planning Flexfields


Overview
For future use.

Create Setup and Run Flexfield


Overview
This concurrent process creates new segment definitions in existing descriptive
flexfields to hold data that may be required for defining setup and run related
information.

Reports and Concurrent Processes 22-31

Submission
1.

In the Navigator, select Setup > Run Requests.


The Submit a New Request window appears.

2.

Select Single Request and click OK.


The Submit Request window appears.

3.

Select Create Setup and Run Flexfields from the Reports list.
The Parameters window appears.

4.

Set the parameters and click Submit.

Parameters
Activity Group Id: The segment to be used for defining the activity group id.

Create WIP Snapshots


Overview
This concurrent process drops and recreates WIP snapshots during the collection
process. Typically, it runs as part of concurrent process Refresh Collection Snapshots
when profile option MSC: Source set up required is Yes.
Submission
1.

In the Navigator, select Setup > Run Requests.


The Submit a New Request window appears.

2.

Select Single Request and click OK.


The Submit Request window appears.

3.

Select Create WIP Snapshots from the Reports list.


The Parameters window appears.

4.

Set the parameters and click Submit.

Parameters
None

22-32 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Create WSH Snapshots


Overview
This concurrent process drops and recreates WSH snapshots during the collection
process. Typically, it runs as part of concurrent process Refresh Collection Snaphots
when profile option MSC: Source set up required is Yes.
Submission
1.

In the Navigator, select Setup > Run Requests.


The Submit a New Request window appears.

2.

Select Single Request and click OK.


The Submit Request window appears.

3.

Select Create WSH Snapshots from the Reports list.


The Parameters window appears.

4.

Set the parameters and click Submit.

Parameters
None

Create WSM Snapshots


Overview
This concurrent process drops and recreates WSM snapshots during the collection
process. Typically, it runs as part of concurrent process Refresh Collection Snaphots
when profile option MSC: Source set up required is Yes.
Submission
1.

In the Navigator, select Setup > Run Requests.


The Submit a New Request window appears.

2.

Select Single Request and click OK.


The Submit Request window appears.

3.

Select Create WSM Snapshots from the Reports list.


The Parameters window appears.

4.

Set the parameters and click Submit.

Reports and Concurrent Processes 22-33

Parameters
None

Create Zone Flexfields


Overview
This concurrent process creates new segment definitions in existing descriptive
flexfields to hold data that may be required for planning and order promising. It also
populates profile values with the value corresponding to the descriptive flexfield
attribute number for each attribute (planning parameter) created.
Submission
1.

In the Navigator, select Setup > Run Requests.


The Submit a New Request window appears.

2.

Select Single Request and click OK.


The Submit Request window appears.

3.

Select Create Zone Flexfields from the Reports list.


The Parameters window appears.

4.

Set the parameters and click Submit.

Parameters
Zone Usage: The segment to be used for defining the Zone usage.

Custom Exception Generator


Overview
This concurrent process creates user defined exceptions in Oracle Collaborative
Planning
See also Oracle Collaborative Planning Implementation and User's Guide.
Submission
1.

In the Navigator, select Setup > Run Requests.


The Submit a New Request window appears.

2.

Select Single Request and click OK.


The Submit Request window appears.

22-34 Oracle Advanced Supply Chain Planning Implementation and User's Guide

3.

Select Custom Exception Generator from the Reports list.


The Parameters window appears.

4.

Set the parameters and click Submit.

Parameters
Exception Name: The name of the exception to be created.
Full Load: Select Yes to instruct the planning engine to calculate exceptions based on the
full set of data conditions. Select No to instruct the planning engine to calculate
exceptions based on changed data from last run of the concurrent process.

Detail Scheduling Continuous Collection


Overview
For future use.

Detail Scheduling Data Pull


Overview
For future use.

Detail Scheduling ODS Load


Overview
For future use.

Download Profile Options Value


Overview
This concurrent process copies and captures the profile options value for each
responsibility or user. It is typically used for debugging and regression testing.
Submission
1.

In the Navigator, select Setup > Run Requests.


The Submit a New Request window appears.

2.

Select Single Request and click OK.


The Submit Request window appears.

Reports and Concurrent Processes 22-35

3.

Select Download Profile Options Value from the Reports list.


The Parameters window appears.

4.

Set the parameters and click Submit.

Parameters
Preference set name: The name for the preference set.
User Name: The user name whose profile options values will be downloaded.
Responsibility application: The application for which to download the profile values,
for example, Inventory Planning, Collaborative Planning.
Responsibility name: The responsibility name for which the concurrent program will
download the profile option values.
Schema Names: The Application Database schema names, for example, MSC, MSO.
File Name: The file name in which the profile values will be downloaded.

Drop Collections Snapshot


Overview
This concurrent process drops the source snapshot definitions. Use it when there is an
error or corruption in a particular snapshot or materialized view. The next collection
recreates the snapshots.
Submission
1.

In the Navigator, select Setup > Run Requests.


The Submit a New Request window appears.

2.

Select Single Request and click OK.


The Submit Request window appears.

3.

Select Drop Collections Snapshot from the Reports list.


The Parameters window appears.

4.

Set the parameters and click Submit.

Parameters
Snapshot Name: The name of the snapshot to drop.

22-36 Oracle Advanced Supply Chain Planning Implementation and User's Guide

ERP Legacy Collections Request Set


Overview
This request set collects Oracle Applications data that is in flat file format and includes
concurrent processes:

Load Transaction Data

Pre-Process Transaction Data

Planning ODS Load

See also Running Collections.


Submission
1.

In the Navigator, select Collections > Oracle Systems > Load Transaction Data using
Flat Files.
The Planning Data Collection window appears.

2.

Set the parameters and click Submit.

Flat File Loader


Overview
This concurrent process loads legacy transaction data from flat files into the destination
(planning) interface tables. Concurrent process Pre-Process Monitor validates the data
from this load.
See also Running Collections.
Submission
The Legacy Collections request set automatically launches this concurrent process.
Parameters
File Path Separator: The file path separator. The value is unique to the operating system.
Control Files Directory: The complete path and name of the control file for loading the
legacy data.
Data Files Directory: The directory that contains the flat files.
Number of workers: The number of worker processes that you want to use to load the
data.
In the remaining program parameters, specify the file name to be used to collect the
entity. In case the data files directory is specified you just need to specify the file name.

Reports and Concurrent Processes 22-37

Otherwise specify the complete path for each data file to load the particular entity being
selected for legacy load.

File Name: Demand Classes

File Name: Bills of Material Headers

File Name: Bills of Material Components

File Name: Component Substitutes

File Name: Items

File Name: Routings

File Name: Routing Operations

File Name: Operation Resources

File Name: Resource Groups

File Name: Resources

File Name: Resource Availability

File Name: Resource Shifts

File Name: Project Tasks

File Name: Units of Measure

File Name: Units of Measure Class Conversions

File Name: Unit of Measure Conversions

File Name: Category Sets

File Name: Item Categories

File Name: Item Sourcing

File Name: Calendars

File Name: Workday Patterns

File Name: Shift Times

File Name: Calendar Exceptions

22-38 Oracle Advanced Supply Chain Planning Implementation and User's Guide

File Name: Shift Exceptions

File Name: Resource Requirements

File Name: Item Suppliers

File Name: Supplier Capacities

File Name: Supplier Flex Fences

File Name: Safety Stocks

File Name: Trading Partners

File Name: Trading Partner Sites

File Name: Location Associations

File Name: Sub Inventories

File Name: Partner Contacts

File Name: Shipping Methods

File Name: Work Order Supplies

File Name: Requisition Supplies

File Name: On hand Supplies

File Name: In transit Supplies

File Name: Purchase Order Supplies

File Name: Plan Order Designators

File Name: Plan Order Supplies

File Name: ASN Supplies

File Name: Sales Order Demands

File Name: Forecast Designators

File Name: Forecast Demands

File Name: Demand Schedule Designators

Reports and Concurrent Processes 22-39

File Name: Demand Schedule Demands

File Name: Work Order Component Demands

File Name: Reservations

File Name: Customer Items

File Name: Item Substitutes

File Name: Planners

File Name: Operation Network

File Name: Co-Products

File Name: Job Operation Network

File Name: Job Operation

File Name: Job Requirement Ops

File Name: Job Operation Resources

File Name: Profiles

File Name: Calendar Assignments

File Name: Regions

File Name: Zone Regions

File Name: Region Locations

File Name: Region Sites

Launch Supply Chain Planning Process Request Set


Overview
This concurrent request launches the concurrent request set that generates the plans.
The request set includes:

Memory-based snapshot and snapshot workers

Memory-based planner and planner workers

22-40 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Prerequisites

A plan name with plan options set.

Enough system resources to avoid negative impacts on the online transaction


processing.

1.

In the Navigator, select Supply Chain Plan > Launch.

Submission
Option 1

The Submit a New Request window appears.


The Parameters window appears.
2.

Set the parameters and click Submit.

1.

In the Navigator, select Supply Chain Plan > Names.

Option 2

The Submit a New Request window appears.


The Parameters window appears.
2.

Click Launch Plan.

3.

Set the parameters and click Submit.

Parameters
Plan: The plan to launch.
Launch Snapshot: Specify whether to launch snapshot.
Launch Planner: Specify whether to launch the planner.
Anchor Date: The plan's Anchor date.
Enable 24x7 ATP: Specify whether to enable 24x7 order promising for this plan.
Release reschedules: Specify whether to release reschedules in production plans.
Snapshot Static Entities: Specify whether to snapshot static data, for example, suppliers
and customers.
Launch Global Forecast Refresh: Automatically launches concurrent process Refresh
Global Forecast Materialized Views.

Reports and Concurrent Processes 22-41

Legacy Collections Request Set


Overview
This request set collects legacy data that is in flat file format and includes concurrent
processes:

Flat File Loader

Pre-process Monitor

Planning ODS Load

See also Running Collections.


Submission
1.

In the Navigator, select Collections > Legacy Systems > Collect Flat File Data.
The Planning Data Collection window appears.

2.

Set the parameters and click Submit.

Load ATP Summary Based on Collected Data


Overview
Oracle Global Order Promising summarizes multiple supply and demand information
in single-quantity buckets for each item / instance / organization / demand class. This
concurrent process retrieves summary data for checking availability information. It
improves available to promise performance because each inquiry does not need to
compute availability from detailed supply and demand information.
See also Oracle Global Order Promising Implementation and User's Guide.
Prerequisites
An ATP plan
Submission
1.

In the Navigator, select Setup > Run Requests.


The Submit a New Request window appears.

2.

Select Single Request and click OK.


The Submit Request window appears.

3.

Select Load ATP Summary Based on Collected Data from the Reports list.

22-42 Oracle Advanced Supply Chain Planning Implementation and User's Guide

The Parameters window appears.


4.

Set the parameters and click Submit.

Parameters
Instance: The instance-organization against which you want to run the concurrent
process.
Load Method: Select the load method to use--complete, net change, or targeted.
Refresh Sales Orders: Select Yes to refresh sales orders in the summary.
Supplies/Demands: Select Yes to include supplies and demands in the summary.

Load ATP Summary Based on Planning Output


Overview
Oracle Global Order Promising summarizes multiple supply and demand information
in single-quantity buckets for each item / instance / organization / demand class.
Summary information changes as you get new orders and create new supplies through
capable to promise. This concurrent process helps you determine and use incremental
changes to the summary data by restricting the data summarization to be done on a
specific plan. It may improve available to promise performance.
See also Oracle Global Order Promising Implementation and User's Guide.
Prerequisites
A completed supply chain plan.
Submission
1.

In the Navigator, select Setup > Run Requests.


The Submit a New Request window appears.

2.

Select Single Request and click OK.


The Submit Request window appears.

3.

Select Load ATP Summary Based on Planning Output from the Reports list.
The Parameters window appears.

4.

Set the parameters and click Submit.

Parameters
Plan_id: The plan ID.

Reports and Concurrent Processes 22-43

Load Transaction Data


Overview
This concurrent process loads Oracle Applications transaction data from flat files into
the destination (planning) interface tables. Concurrent process Pre-Process Transaction
Data validates the data from this load.
See also Running Collections.
Submission
The ERP Legacy Collections request set automatically launches this concurrent process.
Parameters
Time Out Duration: The length of time in minuted that the process should wait in
suspension before terminating. The default is 1440.
File Patch Separator: Separator used in file names of later parameters. The default is /.
Control Files Directory: The complete path and name of the control file for loading the
legacy data.
Data Files Directory: The directory that contains the flat files.
Total Number of Workers: The number of worker processes that you want to use to
load the data.
In the remaining program parameters, specify the file name to be used to collect the
entity. In case the data files directory is specified you just need to specify the file name.
Otherwise specify the complete path for each data file to load the particular entity being
selected for legacy load.

File Name: Resource Requirements

File Name: Supplier Capacities

File Name: Supplier Flex Fences

File Name: Work Order Supplies

File Name: Requisition Supplies

File Name: On hand Supplies

File Name: In transit Supplies

File Name: Purchase Order Supplies

File Name: Plan Order Designators

22-44 Oracle Advanced Supply Chain Planning Implementation and User's Guide

File Name: Plan Order Supplies

File Name: ASN Supplies

File Name: Sales Order Demands

File Name: Forecast Designators

File Name: Forecast Demands

File Name: Demand Schedule Designators

File Name: Demand Schedule Demands

File Name: Work Order Component Demands

MDS Data Collection


Overview
This concurrent process loads master demand schedule data from the source instance
without affecting the rest of the collected data.
Submission
1.

In the Navigator, select Setup > Run Requests.


The Submit a New Request window appears.

2.

Select Single Request and click OK.


The Submit Request window appears.

3.

Select MDS Data Collection from the Reports list.


The Parameters window appears.

4.

Set the parameters and click Submit.

Parameters
Instance: The instance-organization against which you want to run the concurrent
process.

Planning Data Collection - Purge Staging Tables


Overview
This concurrent process deletes the data from the staging tables. Use it either before

Reports and Concurrent Processes 22-45

regenerating and launching a new data pull or after the collections data pull fails.
Submission
1.

In the Navigator, select Setup > Run Requests.


The Submit a New Request window appears.

2.

Select Single Request and click OK.


The Submit Request window appears.

3.

Select Planning Data Collection - Purge Staging Tables from the Reports list.
The Parameters window appears.

4.

Set the parameters and click Submit.

Parameters
Instance: The instance-organization against which you want to run the concurrent
process.
Validation: Specify whether the concurrent process needs to verify if a planning data
collection is running.

Planning Data Collection Request Set


Overview
This request set performs data collection and includes concurrent processes:

Planning Data Pull

Planning ODS Load

See also Running Collections.


Submission
1.

In the Navigator, select Collections > Oracle Systems > Standard Collection.
The Planning Data Collection window appears.

2.

Set the parameters and click Submit.

Planning Data Pull


Overview
This concurrent process pulls Oracle Applications data from the source (transaction)

22-46 Oracle Advanced Supply Chain Planning Implementation and User's Guide

instance to the destination (planning) instance interface tables.


See also Running Collections.
Prerequisites
The refresh snapshot process should have completed successfully.
Submission
Option 1
1.

In the Navigator, select Setup > Run Requests.


The Submit a New Request window appears.

2.

Select Single Request and click OK.


The Submit Request window appears.

3.

Select Planning Data Pull from the Reports list.


The Parameters window appears.

4.

Set the parameters and click Submit.

Option 2
The Planning Data Collection request set automatically launches this concurrent
process.
Parameters
Instance: The instance-organization against which you want to run the concurrent
process.
Collection Group: The collection group.
Number of Workers: The number of workers that the process should use.
Timeout (minutes): The time out in minutes after which the process will fail.
Purge Previously Collected Data: Indicate whether or not to purge previously collected
data before pulling this data.
Collection Method: The method of collection indicating whether to complete refresh or
not.
Analyzing Staging Tables: Indicate whether to analyze staging tables and gather
statistics for the staging table.
In the remaining program parameters, specify whether or not to collect each entity:

Approved Supplier Lists (Supplier Capacities)

Reports and Concurrent Processes 22-47

ATP Rules

Bills of Materials / Routings / Resources

Bills of Resources

Calendars

Demand Classes

End Item Substitutions

Forecasts

Items

Key Performance Indicator Targets

Master Demand Schedules

Master Production Schedules

On Hand

Planning Parameters

Planners

Projects/Tasks

Purchase Orders/Purchase Requisitions

Reservations

Safety Stock

Safety Orders

Sourcing History

Sourcing Rules

Subinventories

Supplier Responses

Suppliers/Customers/Orgs

22-48 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Transportation Details

Unit Numbers

Units of Measure

User Company Association

User Supplies and Demands

Work In Process

Planning ODS Load


Overview
This concurrent process moves data from the destination (planning) instance interface
tables to the destination (planning) instance planning tables.
See also Running Collections.
Prerequisites
Successful completion of planning data pull process.
Submission
Option 1
1.

In the Navigator, select Setup > Run Requests.


The Submit a New Request window appears.

2.

Select Single Request and click OK.


The Submit Request window appears.

3.

Select Planning ODS Load from the Reports list.


The Parameters window appears.

4.

Set the parameters and click Submit.

Option 2
The ERP Legacy Collections, Legacy Collections, and Planning Data Collections request
sets automatically launch this concurrent process.
Parameters
Instance: The instance-organization against which you want to run the concurrent

Reports and Concurrent Processes 22-49

process.
Timeout (Minutes): Indicate timeout minutes beyond which the concurrent process will
fail.
Number of Workers: The number of workers that the process should use.
Resource Availability: Indicate whether to compute resource availability.
Recalculate Sourcing History: Indicate whether to recalculate sourcing history.
Purge Sourcing History: Indicate whether to purge the sourcing history.

Pre-Process Monitor
Overview
This concurrent process preprocesses legacy transaction data in the destination
(planning) instance interface tables and generates IDs. It validates data loaded using
concurrent process Flat File Loader.
See Legacy Collection, page 4-23.
Prerequisites
Successful completion of the Flat File Loader process.
Submission
The Legacy Collections request set automatically launches this concurrent process.
Parameters
Instance: The instance against which you want to run the concurrent process.
Processing Batch Size: The processing Batch Size in terms of number of rows.
Total Number of Workers: The total number of workers to be used for validating the
data.
In the remaining program parameters specify whether to include certain types of data
for validation.

Process Calendars

Process Demand Class

Process Trading Partners

Process category Sets

Process Product Categories

Process Units of Measure

22-50 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Process UOM Conversions

Process Designators

Process Projects and Tasks

Process Items

Process Suppliers

Process Safety Stock

Process Shipping Methods

Process Sourcing Rules

Process Bills of Materials

Process Routings

Process Resources

Process Material Supplies

Process Material Demands

Process Reservations

Process Resource Demands

Process Customer Items

Process Item Substitutes

Process Planners

Process Profiles

Process Calendar Assignments

Pre-Process Transaction Data


Overview
This concurrent process preprocesses Oracle Applications transaction data in the
destination (planning) instance interface tables and generates IDs. It validates data
loaded using concurrent process Load Transaction Data.

Reports and Concurrent Processes 22-51

See also Running Collections.


Prerequisites
Successful completion of concurrent process Load Transaction Data.
Submission
The ERP Legacy Collections request set automatically launches this concurrent process.
Parameters
Instance: The instance in which you want to load the transaction data.
Plan: The plan against which you want to run the concurrent process.

Purge Collaborative Planning Historical Records


Overview
This concurrent process purges data collected into Oracle Collaborative Planning and
saves it in a history table. Successive data collections increase the size of the table and
may affect performance.
See also Oracle Collaborative Planning Implementation and User's Guide.
Submission
1.

In the Navigator, select Setup > Run Requests.


The Submit a New Request window appears.

2.

Select Single Request and click OK.


The Submit Request window appears.

3.

Select Purge Collaborative Planning Historical Records from the Reports list
The Parameters window appears.

4.

Set the parameters and click Submit.

Parameters
From Date: The first date from which to purge records.
To Date: The last date through which to purge records.
Order Type: A specific order type to purge.

22-52 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Purge Designator
Overview
This concurrent process schedules the plan purge activity.
Submission
1.

In the Navigator, select Setup > Run Requests.


The Submit a New Request window appears.

2.

Select Single Request and click OK.


The Submit Request window appears.

3.

Select Purge Designator from the Reports list.


The Parameters window appears.

4.

Set the parameters and click Submit.

Parameters
None

Purge Interface Tables


Overview
This concurrent process purges Oracle Applications and legacy data from the
destination (planning) interface tables. Use it before launching new collections when a
previous data collection run failed or if you fine data corruption in the interface tables.
See also Running Collections
Submission
Option 1
1.

In the Navigator, select Collections > Oracle Systems > Purge Interface Tables.
The Submit a New Request window appears.

2.

Select Single Request and click OK.


The Submit Request window appears.

3.

Select Purge Interface Tables from the Reports list.


The Parameters window appears.

Reports and Concurrent Processes 22-53

4.

Set the parameters and click Submit.

1.

In the Navigator, select Collections > Legacy Systems > Purge Interface Tables.

Option 2

The Submit a New Request window appears.


2.

Select Single Request and click OK.


The Submit Request window appears.

3.

Select Purge Interface Tables from the Reports list.


The Parameters window appears.

4.

Set the parameters and click Submit.

Parameters
Instance code: The instance of the legacy source.
Delete Rejected Records Only: Specify wether to delete only the rejected records or all
records.

Purge Legacy Data


Overview
This program deletes all the records that are collected from a legacy source.
Submission
1.

In the Navigator, select Collections > Legacy Systems > Purge Collected Data.
The Launch Purge Program for Collected data window appears.
The Parameters window appears.

2.

Set the parameters and click Submit.

Parameters
Instance: The instance of the legacy source.
Complete Refresh: Specify whether to perform complete refresh or not.
Delete Records Up to Date: The date range up to which all the records will be deleted
from the collected data.
Delete Supplies: Specify whether to delete supply related entries from the collected
data.
Delete Demands: Specify whether to delete demand related entries from the collected

22-54 Oracle Advanced Supply Chain Planning Implementation and User's Guide

data.

Push Plan Information


Overview
This concurrent process deletes an entire plan on the source instance and then replaces
it with a copy of the current plan from the destination instance.
Prerequisites
A plan that has been run successfully.
Submission
1.

In the Navigator, select Setup > Run Requests.


The Submit a New Request window appears.

2.

Select Single Request and click OK.


The Submit Request window appears.

3.

Select Push Plan Information from the Reports list.


The Parameters window appears.

4.

Set the parameters and click Submit.

Parameters
Instance
Plan Type
Plan Name
Buy Orders Only: The default is No.
Demand: If you select Yes, the process purges and re-populates table
mrp_gross_requirements with requirements from the plan. If you select No, the
process leaves the data in table mrp_gross_requirements. The default is Yes.
Organization Code: The list of values contains the planned organizations of the selected
plan.
Planner: The list of values contains the planners of the items planned in the selected
plan.
Category: The list of values contains the categories in the default planning category set.
Item: You can select a specific item. If you leave this parameter blank, the process
pushes information for all items planned in the selected plan.
Supplier: The list of values contains the suppliers in the plan assignment set. You can

Reports and Concurrent Processes 22-55

select a value for this parameter only if:

Buy Orders Only is Yes

Demand is No

Supplier Site: The list of values contains the supplier sites in the plan assignment set.
You can select a value for this parameter only if:

Supplier has a value

Demand is No

Horizon Start Date: The earliest Suggested Due Date for which you want plan
information pushed. If you leave this parameter blank, the process begins with the plan
start date.
Horizon End Date: The latest Suggested Due Date for which you want plan information
pushed. The default is one year from today. If you leave this parameter blank, the
process ends with the plan horizon.
Overwrite Behavior
If the fields Organization, Planner, Category, Item, Supplier, Supplier Site, Horizon
Start Date, and Horizon End Date are all blank, the process:

Deletes the plan information on the source instance

Copies the plan information from the destination instance to the source instance

If the is a value in at least one of the fields Organization, Planner, Category, Item,
Supplier, Supplier Site, Horizon Start Date, and Horizon End Date, the process:

Deletes the plan information on the source instance that matches the criteria with
values. The supplies and demands that do not match the criteria are not deleted.

Copies the plan information from the destination instance to the source instance.
The supplies and demands originally on the source instance that did not match the
criteria stay as they were before the execution of the Push Plan Information process.

If you perform rolling horizon pushes (plan start date to planning horizon) for
consecutive runs of the same plan, leave Horizon Start Date blank. This eliminates the
possibility duplicate orders pushed to the source instance.
Example 1: Minimal Criteria
Settings:

Buy Orders Only: No

Demand: Yes

22-56 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Organization, Planner, Category, Item, Supplier, Supplier Site, Horizon Start Date,
Horizon End Date: <blank>

The process:

All supplies and demands from the selected plan in the source instance are deleted.

All supplies and demands from the selected plan in the destination instance are
copied to the source instance.

Example 2: Buy Orders Only


Settings:

Buy Orders Only: Yes

Demand: Yes

Organization, Planner, Category, Item, Supplier, Supplier Site, Horizon Start Date,
Horizon End Date: <blank>

The process:

All supplies and demands from the selected plan in the source instance are deleted.

Buy orders from the selected plan in the destination instance are copied to the
source instance.

Example 3: Multiple Criteria


Settings:

Buy Orders Only: Yes

Demand: No

Planner: JSmith

Horizon Start Date: 18-Feb-2004

Horizon End Date: 30-Jun-2004

Organization, Category, Item, Supplier, Supplier Site: <blank>

The process:

All supplies and demands corresponding to the selected plan that satisfy ALL of the
following conditions are deleted from the source instance:

Item planner = Jsmith

Reports and Concurrent Processes 22-57

Suggested Due Date >= 18-Feb-2004

Suggested Due Date <= 30-Jun-2004

All other supplies and demands in the source instance corresponding to the
selected plan are left untouched.

All supplies and demands from the selected plan in the destination instance that
satisfy the conditions are copied to the source instance.

Inconsistent Data Warning


The concurrent process flags the risk of inconsistent plan data when it runs multiple
times against the same plan name. If both of these conditions occur, the concurrent
process completes the deletions and copies and issues a warning in its log file:

The launch date/time of the plan being pushed is later than the launch date/time
that was used in the last run of that plan name.

The push process does not completely overwrite all data for the pushed plan in the
source instance.

The warning text is "WARNING: Risk of inconsistent plan information. The Push Plan
Information process has caused supply/demand data from multiple runs of plan <plan
name> to be present on the source instance. Plan launch date/time at previous Push
Plan Information run = <date 1>. Plan launch date/time at current Push Plan
Information run = <date 2>."
The concurrent process does not identify which specific data came from which plan
launch date/time.
Example 1: Warning not issued
18-Feb: Run planning process for orgs ORG1, ORG2, and ORG3
18-Feb: Run Push Plan Information concurrent process for ORG1, ORG2, and ORG3
No warning issued
Data in source instance corresponds to:

ORG1 data as of 18-Feb

ORG2 data as of 18-Feb

ORG3 data as of 18-Feb

19-Feb: Run planning process for orgs ORG1, ORG2, and ORG3
19-Feb: Run Push Plan Information concurrent process for ORG1, ORG2, and ORG3
No warning issued (because all source data overwritten)

22-58 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Data in source instance corresponds to:

ORG1 data as of 19-Feb

ORG2 data as of 19-Feb

ORG3 data as of 19-Feb

Example 2: Warning issued


18-Feb: Run planning process for orgs ORG1, ORG2, and ORG3
18-Feb: Run Push Plan Information concurrent process for ORG1, ORG2, and ORG3
No warning issued
Data in source instance corresponds to:

ORG1 data as of 18-Feb

ORG2 data as of 18-Feb

ORG3 data as of 18-Feb

19-Feb: Run planning process for orgs ORG1, ORG2, and ORG3
19-Feb: Run Push Plan Information concurrent process for ORG1
Warning issued (because previous plan launch date = 18-Feb, current plan launch date =
19-Feb, and not all source data overwritten)
Data in source instance corresponds to:

ORG1 data as of 19-Feb

ORG2 data as of 18-Feb

ORG3 data as of 18-Feb

20-Feb: Run Push Plan Information concurrent process for ORG2


No warning issued (because previous plan launch date = 19-Feb and current plan
launch date = 19-Feb)
Data in source instance corresponds to:

ORG1 data as of 19-Feb

ORG2 data as of 19-Feb

ORG3 data as of 18-Feb

Reports and Concurrent Processes 22-59

Realign Operational Data Stores Dates


Overview
This concurrent process makes mass update of the dates for records present in the
collected data. Use it for quality assurance and regression testing.
Submission
1.

In the Navigator, select Setup > Run Requests.


The Submit a New Request window appears.

2.

Select Single Request and click OK.


The Submit Request window appears.

3.

Select Realign Operational Data Stores Dates from the Reports list.
The Parameters window appears.

4.

Set the parameters and click Submit.

Parameters
Instance: The instance-organization against which you want to run the concurrent
process.
Time Factors (In Days): The time factor for shifting the dates forward.

Refresh Allocation Hierarchy Materialized View


Overview
This concurrent process determines the allocation rules to be used. Run it after making
changes to allocation rules or assignments.
Submission
1.

In the Navigator, select Setup > Run Requests.


The Submit a New Request window appears.

2.

Select Single Request and click OK.


The Submit Request window appears.

3.

Select Refresh Allocation Hierarchy Materialized View from the Reports list.
The Parameters window appears.

22-60 Oracle Advanced Supply Chain Planning Implementation and User's Guide

4.

Set the parameters and click Submit.

Parameters
None

Refresh Collection Snapshots


Overview
This concurrent request refreshes the snapshot in the source. After the refresh, the
snapshot reflects the most current master data.
If profile option MSC: Source set up required is Yes, this process runs the following
concurrent processes:

Create AHL Snapshots

Create BOM Snapshots

Create INV Snapshots

Create MRP Snapshots

Create OE Snapshots

Create PO Snapshots

Create WIP Snapshots

Create WSH Snapshots

Create WSM Snapshots

1.

In the Navigator, select Setup > Run Requests.

Submission

The Submit a New Request window appears.


2.

Select Single Request and click OK.


The Submit Request window appears.

3.

Select Refresh Collection Snapshots from the Reports list.


The Parameters window appears.

4.

Set the parameters and click Submit.

Reports and Concurrent Processes 22-61

Parameters
Refresh Mode: The refresh mode: Fast, Complete, or Automatic.
Snapshot Name: The snapshot that you want to refresh.
Threshold for Truncating Logs: The threshold for truncating the snapshot log file.
Degree: The maximum degree of parallelism; the default is 0 which signifies Serial.

Refresh Global Forecast Materialized Views


Overview
This concurrent process converts the global forecast materialized views into populated
tables for performance improvement.
Prerequisites
A data collection that changes the global forecasting information. For example, you can
launch this process after:

Every collection

Changing or creating plans

Changing sourcing rules

Changing assignment sets

Submission
The Launch Supply Chain Planning Process request set automatically launches this
concurrent process if needed.
Parameters
Plan ID: If entered, the concurrent process runs for that plan only. If blank, the
concurrent process runs for all plans with global forecasts.

Refresh KPI Summary Data


Obsolete; to display key performance indicators, select plan option Display Key
Performance Indicators (Main tab).

Refresh Materialized Views


Overview
Oracle Global Order Promising chooses the plan that it uses for ATP purposes for all

22-62 Oracle Advanced Supply Chain Planning Implementation and User's Guide

instance / item / organization / demand class combinations, this concurrent process


improves that performance. It refreshes snapshot MSC_ATP_PLAN_SN.
See also Oracle Global Order Promising Implementation and User's Guide.
Submission
1.

In the Navigator, select Setup > Run Requests.


The Submit a New Request window appears.

2.

Select Single Request and click OK.


The Submit Request window appears.

3.

Select Refresh Materialized Views from the Reports list.


The Parameters window appears.

4.

Set the parameters and click Submit.

Parameters
Materialized view name: Always enter MSC_ATP_PLAN_SN.

Release Sales Order Recommendations


Overview
This concurrent process posts sales order changes to the source instance. These changes
are recommended by the planning engine and released from Planner Workbench, for
example, assignment of a shipping organization with global forecasting and
replacement of line item from end item substitution.
Prerequisites
Released sales order recommendations from Planner Workbench..
Submission
The Planner Workbench release process automatically launches this concurrent process.
Parameters
None.

Register Ask Oracle Planning Question


Not used.

Reports and Concurrent Processes 22-63

Send XML Releases to Legacy Sources


Overview
This concurrent process pushes the release information via XML to a source legacy
application. It is equivalent to the process that pushes release information to the Oracle
Applications source instance.
See also Oracle Collaborative Planning Implementation and User's Guide.
Submission
1.

In the Navigator, select Setup > Run Requests.


The Submit a New Request window appears.

2.

Select Single Request and click OK.


The Submit Request window appears.

3.

Select Send XML Releases to Legacy Sources from the Reports list.
The Parameters window appears.

4.

Set the parameters and click Submit.

Parameters
Instance code: The instance code of the legacy source.
Send Rescheduled Purchase Orders: Indicate whether to send rescheduled purchase
orders.
Send Rescheduled Work Orders: Indicate whether to send rescheduled work orders.
Send New Requisitions: Indicate whether to send new requisitions.
Send New Work Orders: Indicate whether to send new work orders.
Address of Destination System: Indicate whether the legacy source has an address or
not.
Protocol (HTTP/SMTP/HTTP-OXTA): The message protocol to use to format the
transactions.
User Name for Destination System: The user sign-on name at the legacy system.
Password for Destination System: The password for the user sign-on name at the legacy
system.

22-64 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Supply Chain Event Manager


Overview
Trading partners and original equipment manufacturers post information such as
supply, demand, and capacities into Oracle Collaborative Planning. This concurrent
process identifies data conditions that may create imbalance in the supply chain and
that you may need to manage.
See also Oracle Collaborative Planning Implementation and User's Guide.
Submission
1.

In the Navigator, select Setup > Run Requests.


The Submit a New Request window appears.

2.

Select Single Request and click OK.


The Submit Request window appears.

3.

Select Supply Chain Event Manager from the Reports list.


The Parameters window appears.

4.

Set the parameters and click Submit.

Parameters
You can generate exceptions based on events for groups of events.
Late orders:

Late replenishment to customer

Late replenishment from supplier

Replenishment to customer is past due

Replenishment from supplier is past due

Material shortage:

Supply commit is less than customer order forecast

Supplier supply commit is less than order forecast

Short supply for customer purchase order

Short supply from supplier for purchase order

Reports and Concurrent Processes 22-65

VMI item shortage at customer site, replenishment required

VMI item shortage at your site

Response required:

Response required for customer purchase order

Supplier response required for purchase order

Response required for supplier sales order

Customer response required for sales order

Potential late orders:

Potential late order due to upstream lateness

Purchase order compresses lead time

Customer purchase order compresses lead time

Sales order requires lead time compression

Forecast mismatch:

Customer sales forecast exceeds your sales forecast

Customer sales forecast is less than your sales forecast

Supplier sales forecast exceeds your sales forecast

Supplier sales forecast is less than your sales forecast

Early orders:

Early replenishment to customer

Early replenishment from supplier

Material excess:

Supply commit exceeds customer order forecast

Supplier supply commit exceeds order forecast

Excess replenishment for customer purchase order

Excess replenishment from supplier for purchase order

VMI item excess at customer site

22-66 Oracle Advanced Supply Chain Planning Implementation and User's Guide

VMI item excess at your site

Changed orders:

Customer purchase order has been cancelled

Customer purchase order has been rescheduled

Customer purchase order has been rejected

Forecast accuracy:

Customer sales forecast exceeds actual sales

Sales forecast exceeds actual sales

Customer order forecast exceeds actual orders

Order forecast exceeds actual orders

Performance below target:

Customer forecast error exceeds threshold

Forecast error exceeds threshold

Supplier has exceeded a stock-out threshold

You have exceeded a stock-out threshold

Supplier fill rate is below threshold

Fill rate to customer is below threshold

Supplier on-time delivery performance is below threshold

On-time delivery performance is below threshold

Inventory turns for VMI item below threshold

Customer inventory turns for VMI item below threshold

Custom exceptions scheduled with standard exceptions

VMI Replenishment Engine


Overview
This concurrent process detects the need for and generates vendor-managed inventory
replenishments.

Reports and Concurrent Processes 22-67

See also Oracle Collaborative Planning Implementation and User's Guide.


Submission
1.

In the Navigator, select Setup > Run Requests.


The Submit a New Request window appears.

2.

Select Single Request and click OK.


The Submit Request window appears.

3.

Select VMI Replenishment Engine Concurrent Process from the Reports list.
The Parameters window appears.

4.

Set the parameters and click Submit.

Parameters
Replenishments from Suppliers: Choose to generate vendor managed inventory
replenishments managed by suppliers supplying to original equipment manufacturers.
Replenishment Time Fence Multiplier (> =1): For Replenishments from Suppliers,
choose to increase the duration in which the vendor managed inventory engine
evaluates supplies by a multiplier of the lead times.
Replenishments to Customers: Choose to generate vendor managed inventory
replenishments managed by you for your customers.
Replenishment Time Fence Multiplier (> =1): For Replenishments to Customers, choose
to increase the duration in which vendor managed inventory engine evaluates supplies
by a multiplier of the lead times.

22-68 Oracle Advanced Supply Chain Planning Implementation and User's Guide

A
Profile Options
This appendix covers the following topics:

Special Considerations

INV Profile Options

MRP and CRP Profile Options

MSC Profile Options

MSD Profile Options

MSO Profile Options

MSR Profile Options

Special Considerations
Automatic Calculations
When the Default Value of a profile option states that it is automatically calculated, this
means that the Planning Engine determines the default value of that particular profile
option. These profile options are included in this appendix for information purposes
only. If you must change these profile option values, do so only after consulting Oracle
Development and Oracle Support.
Flexfield Attributes
Flexfield attribute profile options store the name of the flexfield column that contains
the value in the corresponding table. For example, if the Aggregate Resource Name is
stored in column ATTRIBUTE1, the profile option MSC: Aggregate Resource Name
Flexfield Attribute will contain the value 1.
This setup is performed only during an Oracle Applications installation. Do not modify
it unless absolutely necessary.

Profile Options A-1

Floating Point Precision


Certain quantities used by Oracle Advanced Supply Chain Planning have fractional
values. For internal processing purposes these quantities must have integer values. To
resolve this problem, floating-point precision profile options act as internal multipliers.
When a fractional quantity is encountered it is multiplied by the appropriate
floating-point precision profile option value, and the resulting integer is processed by
the Planning Engine.
There are several floating-point precision profile options. This enables greater flexibility
in controlling the precision with which to consider each quantity. It also provides more
flexibility to avoid numerical overflow on 32-bit platforms where the each equivalent
integer processed by the Planning Engine cannot exceed 2.1 x 109. The floating-point
precision profile options are: Floating Point Precision for Usages in Routing, Floating
Point Precision, Floating Point Precision for Transportation Capacities (Weight and
Volume), Floating Point Precision for Planning Bucket Efficiency.

INV Profile Options


The following table lists and defines the INV profile options in Oracle Advanced
Planning.
Profile Option
Name

Valid Values

Default Value

Description

INV: Capable to
Promise

ATP/CTP
Based on
Planning
Output, ATP
Based on
Collected Data

ATP Based on
Collected Data

This is a site level profile. Valid


values are:

INV: External ATP

Not applicable

Not applicable

ATP/CTP Based on Planning


Output: set the profile to this
value if you want to use the
Oracle Advanced Supply Chain
Planning output for order
promising.

ATP Based on Collected Data:


set the profile to this value if
you want to use collected data
for order promising.

Only set up on source instance. Set


this profile to Global ATP Server if
Oracle Global Order Promising is
deployed. This is a site level profile.

A-2 Oracle Advanced Supply Chain Planning Implementation and User's Guide

MRP and CRP Profile Options


The following table lists and defines the MRP and CRP profile options available with
Oracle Advanced Planning.
Profile Option
Name

Valid Values

Default Value

Description

CRP: Spread
discrete
requirements

Yes/No

No

The planning engine usually sets


resource requirement end dates in
both production and
manufacturing plans. However, if
this profile option is Yes for a
production plan, the planning
engine does not set resource
requirement end dates.

MRP: Activate OLP

Not used by Oracle Advanced


Planning.

MRP: ATP
Assignment Set

Text

Null

Indicates the assignment set name


for use with Oracle Global Order
Promising. When set to Null,
Oracle Global Order Promising
uses the assignment set from
profile MSC: ATP Assignment Set
from Oracle Advanced Planning
Solution instance. Update this
profile at site level on the source
instance.

MRP: ATP Database


Link

Text

Null

Determines whether distributed


Order Promising is used.

MRP: Backlog
Progress Timeout

Not used by Oracle Advanced


Planning.

Profile Options A-3

Profile Option
Name

Valid Values

Default Value

Description

MRP: Calculate
Excess Exceptions
on Time Fence

Yes/No

Yes

Indicates whether excess


exceptions are calculated at the
time fence or up to the time fence.
Valid values are:
- Yes: The planning engine issues
exceptions only at the time fence
date.
- No: The planning engine issues
individual exceptions.

MRP: Calculate Plan


Performance

Not used by Oracle Advanced


Planning.

MRP: Calculate
Supply Demand

Yes/No

Yes

Controls whether you calculate


supply demand for an order
promising check. Can update at
site level.

MRP: Category Set


for Backlog Form

Not used by Oracle Advanced


Planning.

MRP: Combine
Sugg Rep Schedules

Yes/No

Yes

Combines repetitive schedules, if


scheduled back-to-back for the
same quantity. Used only by
unconstrained plans.

MRP: Compute
Sales Order
Changes

Not used by Oracle Advanced


Planning.

MRP: Compute
Standard
Mandatory
Components for
ATO Models

Yes/No

Yes

Prevents mandatory component


demands for ATO Models
calculation during refresh snapshot
process when set to No. Omission
of this process can increase
performance. Must be set on the
source instance.

MRP: Consume Fcst


Set Summary

Not used by Oracle Advanced


Planning.

A-4 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MRP: Consume
Forecast

Not used by Oracle Advanced


Planning.

MRP: Consume
MDS

Not used by Oracle Advanced


Planning.

MRP: Consume
MPS

Not used by Oracle Advanced


Planning.

MRP: Create Time


fence

Yes/No

Yes

Set to Yes to create a natural time


fence based on firm work orders,
purchase orders, flow schedules,
and shipments. When set to No,
the planning engine does not create
a time fence.
The planning engine honors the
item attribute Planning Time Fence
regardless of the value of this
profile option

MRP: Cutoff Date


Offset Months

Integer >= 0

Determines how many months of


resource availability should be
computed for resources and
simulation sets. No resource
availability is calculated beyond
this horizon. For constrained plans
beyond this horizon, resource
capacity resource capacity is not
available until the planning
horizon.

MRP: Cutoff
History Days

Not used by Oracle Advanced


Planning.

MRP: Debug Mode

Yes/No

No

Enables debug messages within


Oracle Master Scheduling/MRP
and Oracle Advanced Supply
Chain Planning when set to Yes. It
captures details about runs of
concurrent process WIP Mass
Load.

Profile Options A-5

Profile Option
Name

Valid Values

Default Value

Description

MRP: Default
Criteria Set

Not used by Oracle Advanced


Planning.

MRP: Default DRP


Plan Name

Not used by Oracle Advanced


Planning.

MRP: Default
Forecast Date

Not used by Oracle Advanced


Planning.

MRP: Default
Forecast Name

Not used by Oracle Advanced


Planning.

MRP: Default Plan


Name

Not used by Oracle Advanced


Planning.

MRP: Default
Schedule Name

Not used by Oracle Advanced


Planning.

MRP: Default
Sourcing
Assignment Set

Not used by Oracle Advanced


Planning.

MRP: Demand Time


Fence Days

Not used by Oracle Advanced


Planning.

MRP: Enhanced
Exception

Not used by Oracle Advanced


Planning.

MRP: Environment
variable to set path
for MRP files

Text

Null

Specifies appropriate path for the


MRP files. If this profile option is
not used, files are written to
$MRP_TOP/$APPLOUT.

MRP: Explode
Demand Through
Phantom
Component

A-6 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MRP: Firm Internal


Req Transferred to
OE

Yes/No

Yes

This profile option specifies


whether or not Oracle Advanced
Supply Chain Planning should
recommend reschedule messages
for internal requisitions that have
been linked to internal sales orders
in Oracle Order Management.
Valid values are:
- Yes: All internal requisitions
transferred to Oracle Order
Management are treated as firm
supplies by Oracle Advanced
Supply Chain Planning.
- No: Oracle Advanced Supply
Chain Planning may generate
reschedule recommendations for
these internal requisitions.
Rescheduled recommendations
cannot be released to purchasing
for internal requisitions. To
reschedule recommendations,
cancel the internal requisition in
the source instance and create a
new requisition with the new date.

MRP: Firm Planned


Order Time Fence

Yes/No

Yes

Set to Yes for firm planned orders


to create a natural time fence.
When set to No, the Planning
Engine does not create a time fence
at a firm planned order.

MRP: Firm
Requisitions within
time fence

Not used. Replaced by profile


option MRP: Net All Purchase
Orders Prior To Requisitions.

MRP: Include Schd


Rcpts in Use-up

Yes/No

No

If set to Yes it includes scheduled


receipts when computing the
engineering change order use-up
date.

Profile Options A-7

Profile Option
Name

Valid Values

Default Value

Description

MRP: Include
Substitute
Components

Yes/No

No

Indicates whether to include


substitute components in Order
Promising calculation. Can update
at the site level.

MRP: Interface
Table History Days

Not used by Oracle Advanced


Planning.

MRP: Maintain
Original Schedule
Version

Not used by Oracle Advanced


Planning.

MRP: MPS Relief


Direction

Not used by Oracle Advanced


Planning.

MRP: Net All


Purchase Orders
Prior To
Requisitions

Yes/No

No

Use this profile to specify whether


or not the planning engine should
net all existing supplies prior to
netting purchase requisitions. The
valid values are:
- Yes: Net purchase orders, then
net purchase requisitions. This may
result in purchase requisitions with
schedule dates earlier than
purchase orders being canceled or
rescheduled out.
- No: Net purchase orders and
purchase requisitions together.
If the plan planning mode is
Constrained (Without Detailed
Scheduling), the planning engine
does not use this profile option.

MRP_NEW_PLAN
NER_BACK_COMP
ATIBILITY

Not used by Oracle Advanced


Planning.

MRP: Old Sales


Orders Cutoff Days

Not used by Oracle Advanced


Planning.

A-8 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MRP: Perform
Planning Manager
Functions in Loads

Not used by Oracle Advanced


Planning.

MRP: Plan Revenue


Discount Percent

Text

Null

Specifies the average discount


percent applied to all items in a
plan. This value is a key
performance indicator used to
calculate performance in a plan for
Business Intelligence reports.

MRP: Plan Revenue


Price List

Numeric

Null

Specifies the sales order price list


applied to items in a plan. Used to
calculate the plan margin key
performance indicators for
Business Intelligence reports.

MRP: Planner Batch


Size

Not used by Oracle Advanced


Planning.

MRP: Planner
Workers

Not used by Oracle Advanced


Planning.

MRP: Planning
Manager Batch Size

Not used by Oracle Advanced


Planning.

MRP: Planning
Manager Max
Workers

Not used by Oracle Advanced


Planning.

MRP: Planning
Manager Run First
Time

Not used by Oracle Advanced


Planning.

MRP: Purchasing By
Revision

Yes/No

Yes

When set to Yes, creates purchase


requisitions using the latest
revision date on the item.

MRP: Purge Batch


Size

Numeric

25000

Used by Oracle Advanced Supply


Chain Planning collections and
Snapshot.

Profile Options A-9

Profile Option
Name

Valid Values

Default Value

Description

MRP: Repetitive
Past Due Supply
Days

Not used by Oracle Advanced


Planning.

MRP: Requisition
Load Group Option

All on One,
Buyer,
Planner,
Vendor,
Category,
Item, One
Each

Null

Indicates group by option used


when loading requisitions using
the Planner Workbench form. The
planning engine uses the value of
this profile option when there is no
value for window Plan Preferences
> tab Other, field Req Group By.
Valid values are:
- All on One: Creates one purchase
requisition for all recommended
orders
- Buyer: Creates one purchase
requisition for each buyer; within
each requisition, creates one line
for each planned order
- Planner: Creates one purchase
requisition for each planner; within
each requisition, creates one line
for each planned order
- Vendor: Creates one purchase
requisition for each vendor; within
each requisition, creates one line
for each planned order
- Category: Creates one purchase
requisition for each item category;
within each requisition, creates one
line for each planned order
- Item: Creates one purchase
requisition for each item; within
each requisition, creates one line
for each planned order
- One each: Creates a purchase
requisition for each planned order

A-10 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MRP: Retain Dates


Within Calendar
Boundary

Yes/No

No

Determines whether to pull dates


outside the calendar boundary into
calendar horizon.

MRP: RHX Check


Profile

Not used by Oracle Advanced


Planning.

MRP: Round Source


Entries

Not used by Oracle Advanced


Planning.

MRP: Snapshot
Pause for Lock
(Minutes)

Not used by Oracle Advanced


Planning.

MRP: Snapshot
Workers

Integer >= 0

Determines number of workers


launched by the snapshot monitor.
When set to 0, the Snapshot runs as
a single- threaded process.
Snapshot workers collect data on
bills of material, work in process,
on- hand quantities, purchasing,
firm planned orders, routings, and
work-in-process job resource
requirements.

MRP: Sourcing Rule


Category Set

Not used by Oracle Advanced


Planning.

MRP: Time Fence


Warning

Not used by Oracle Advanced


Planning.

MRP: Trace Mode

Yes/No

No

Determines whether trace is


enabled for all Oracle Advanced
Supply Chain Planning processes.

MRP: Use Direct


Load Option

Yes/No

No

Determines whether load worker


can use the direct load option
instead of conventional loads.

Profile Options A-11

Profile Option
Name

Valid Values

Default Value

Description

MRP: Use Ship


Arrived Flag

Yes/No

No

This profile is used when collecting


Intransit Supplies.
If Yes, then we check the
wsh_new_deliveries.ultimate_drop
off_date to populate
MRP_AP_INTRANSIT_SUPPLIES_
V.ARRIVED_FLAG. If Arrived,
then we do not collect this supply.
If No, Then we collect the intransit
supply. NULL = No

MSC Profile Options


The following table lists and defines the MSC profile options available with Oracle
Advanced Planning.
Profile Option
Name

Valid Values

Default Value

Description

CP HZ View
Default Query

Yes/No

Yes

Displays default results in the Oracle


Collaborative Planning Horizontal
View.

MSC: 64-bit
Planner Platform

Yes/No

No

Set to Yes for the supported 64-bit


platforms (HP-UX and Sun Solaris 2.8).

MSC: Action
Allowed on ATP
24x7 Plan While
Running

Yes/No

Yes

This profile option controls whether


you can access and make changes to
the ATP plan while it is running in
24x7 mode. The changes you make to
the plan while it is running will not be
reflected in the refreshed plan.
If you set this profile option, consider
setting MSC: ATP Synchronization
Downtime (minutes).
This is a site level profile option.

A-12 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSC: Aggregate
Resource Name
Flexfield Attribute

Integer >= 0

Null

Stores flexfield column name that


contains its value in the corresponding
table. See Flexfield Attributes, page A-1
for more information.

MSC: Allocated
ATP Forward
Consumption
Method

Reduce
future supply
from lowest
priority and
Reduce
available
supply from
any priority

Reduce future
supply from
lowest priority

This profile controls the forward


consumption method for allocated
available to promise using the
user-defined allocation percentage
method. The values are:
- Reduce future supply from lowest
priority: The shortage --after
consuming its own allocated supply
and available supply from a lower
priority--is accounted for by using
available future supply from the lowest
priority. If all the demand classes are at
the same priority, the shortage from a
demand class consumes its own future
supply. Use this if you prefer to delay
some of the committed demand and
hold the supply for higher priority
demand classes.
- Reduce available supply from any
priority: The shortage --after
consuming its own allocated supply
and available supply from lower
priority--is accounted for by using
available supply from higher priority
demand classes. Therefore, committed
demand must be accounted for before
allowing more promises.
This is a site level profile option.

MSC: Allocation
Assignment
Category Set

Valid
category set

Category
specified in
profile option
MSC: Sourcing
Category Set

The Assign Allocation Rule form and


the Sourcing assignment form both use
the MSC: Sourcing Category Set to
determine the valid category set. Use
this profile option if you want the
allocation rule category set to be
different from the sourcing
assignments category set.

Profile Options A-13

Profile Option
Name

Valid Values

Default Value

Description

MSC: Allow
Release of Planned
Orders from
Demand Schedule
Plan

Yes/No

No

This profile option provides increased


flexibility for releasing planned orders
and applies only to manual release. It is
not considered for auto-release. MPS
and MPP planned orders cannot be
auto-released from the MRP. The
planning engine assumes that if the
item is marked so that auto-release is
allowed then auto-release has already
occurred from the MPS or the MPP.
Valid values are:
- Yes: You can release demand
schedule MPP or MPP planned orders
from the lower level plan
- No: You cannot release demand
schedule MPP or MPP planned orders
from the lower level plan

MSC: Allow
Release of Planned
Orders from
Demand Schedule
Plan

Yes/No

No

Use this profile option to allow


manually release master production
plan and master production schedule
planned orders from the material
requirements planning plan, when the
master production plan or master
production schedule is a demand or
supply schedule to the material
requirements planning plan. Valid
values are:
- Yes: Allow manual release
- No: Do not allow manual release
This profile only applies to manual
release. It is not considered for
auto-release; auto-release of planned
orders of the release master production
plan and master production schedule
planned orders occurred during their
plan runs.

A-14 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSC: Anchor
dates for
calculating
operation yields

Operation
start date or
Order start
date

Operation start
date

Use this profile option to instruct the


planning engine on which effectivity
date to use when it generates resource
requirements of operations with yields.
This profile option applies to discrete
jobs and Oracle ShopFloor
Management (OSFM) routings with
primary network scheduling method.
- Order start date: Use the order start
date to check for operation effectivity
and select yield value
- Operation start date: Use the
operation start date to check for
operation effectivity and select yield
value.
The planning engine uses lead-time
percent to calculate the operation start
date; it assumes that the lead-time
percent of an operation that is effective
in the future is the same as the
lead-time percent of the operation it
replaces.
If an operation's effectivity ends within
a time bucket, the planning engine
assumes that its effectivity ends on the
first day of the time bucket.

MSC: Anchor date


for calculating
remaining shelf
life

Arrival
Date/Ship
Date

Arrival Date

Use this profile option to instruct the


planning engine which date to use as
an anchor date for calculating the
remaining shelf life. Valid values are:
- Arrival Date: Calculate the remaining
shelf life from the arrival date at the
customer site
- Ship Date: Calculate the remaining
shelf life from the ship date.

Profile Options A-15

Profile Option
Name

Valid Values

Default Value

Description

MSC: Apply Lot


Modifiers in
Weekly/Period
Buckets

Yes/No

Null

Determines whether order modifiers


are considered when creating planned
orders for weekly or period time
buckets. A Yes value considers order
modifiers in these calculations. A No
value does not consider order
modifiers in these calculations

MSC: Apply Order


Modifier To Start
Quantity

Yes/No

No

Use this profile option to specify


whether order modifiers are applied to
start quantities for discrete or lot based
jobs. This behavior only applies to
routings that have operation yield. In
this case the start quantity may be
different from the expected supply
quantity. Valid values are:
- Yes: The planning engine inflates the
order start quantity by the routing
operation yield and then applies order
modifiers.
- No: The planning engine applies the
order modifiers to the end quantity.

MSC: Apply
Safety Stock
Change interval to
non MRP Planned
Safety Stock

Yes/No

No

Use this profile option to specify the


safety stock to which the smoothing
within time interval applies: Valid
values are:
- Yes: Smoothing applies to all types of
safety stock
- No: Smoothing applies only to MRP
planned safety stock

A-16 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSC: Apply
shortage and
excess tolerance
percentages to
planned orders

Yes/No

Yes

Use this profile option to control the


types of supplies to which the planning
engine applies Shortage Tolerance
Percent and Excess Tolerance Percent.
Valid values are:
- Yes: Apply them to all supply types
-No: Apply to them to all firm supply
types except firm planned orders, for
example, on-hand and scheduled
receipts.
Using this option means that, in
general, if the quantity of firm supplies
used to satisfy a demand is lower than
the Shortage Tolerance Percent of the
item, the planning engine does not
apply the tolerance to planned orders
that it recommends.
Whenever a demand is not fully
satisfied, the planning engine sets the
replenishment date to the end of the
planning horizon.

MSC: ATP
Allocation Method

MSC: ATP
Assignment Set

User-Defined
Allocation
Percentage,
Demand
Priority

Text

Null

Null

Determines the allocation method used


by ATP. This is a site level profile.
Valid values are:

User-Defined Allocation
Percentage

Demand Priority

Indicates name of the assignment set


for Oracle Global Order Promising to
use to identify all the possible shipping
organizations. Oracle Global Order
Promising uses this assignment set if
profile MRP: ATP Assignment Set is
Null on the ERP instance. Users can
update it the at site level in the
Planning instance.

Profile Options A-17

Profile Option
Name

Valid Values

Default Value

Description

MSC: ATP
Capacity
Allocation

Yes/No

No

Set it to No. You should only set it to


Yes under specific instruction from
Oracle Applications development.

MSC: ATP Debug


Mode

Debug Only,
Debug and
Database
Trace,
Database
Trace Only,
None

Null

Determines whether to enable debug


messages within Oracle Global Order
Promising. You can update it at the
user level. Valid values are:
- Debug Only: ATP generates a log file
for an ATP request.
- Debug and Database Trace: ATP
generates a log file and a database trace
file.
- Database Trace Only: ATP generates a
database trace file.
- None: ATP does not generate log file
or database trace file.

MSC: ATP
Enforces Lead
Time for ATO
Model

Yes/No

Yes

Use this profile option to specify how


ATP considers lead-time. Valid values
are:
- Yes: ATP always enforces lead-times
for non-ATPable ATO models
- No: ATP does not enforce lead-times
for non-ATPable ATO models

MSC: ATP Infinite


Time Fence Pad

Integer >=0

Null

Oracle Global Order Promising adds


the number of days specified in this
profile option to the infinite time fence
you specify in an ATP rule. It inflates
the infinite time fence by that number
of days.
Use this profile option when you want
an infinite time fence date for an item
to be based on the item manufacturing
lead-times plus extra days.
This is a site level profile option.

A-18 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSC: ATP
Synchronization
Downtime
(minutes)

Integer > 0

Null

You may need to set this profile option


if you run available to promise in 24x7
mode. When new sales orders come in
while the synchronization process is
running, the process can run for a long
time if the order volume is high.
Available to promise cannot switch to
the new plan until the process finishes.
Specify the ATP downtime in minutes.
During the downtime, there are no new
sales orders for available to promise to
process. The synchronization process
can finish as soon as possible. There is a
trade-off between available to promise
downtime and the time it takes to
switch to the refreshed plan.
This is a site level profile option.

MSC:
Automatically
Recalculate
Operation Time

Yes/No

No

If the value of this profile option is Yes,


the planning engine recalculates make
order New Date (due date) if you both:
- Firm the order
- Update New Start Date
The calculation process uses:
- Fixed and variable lead times
- Working days.
This applies only to unconstrained
plans.
It has certain limitations.

MSC:
Auto-Release
Compression Days
Tolerance

Integer >= 0

Null

Indicates the number of compression


days allowed for the automatic release
of planned orders.

Profile Options A-19

Profile Option
Name

Valid Values

Default Value

Description

MSC:
Auto-Release
Compression Days
Tolerance

Null/List of
Values

Null

This profile option specifies the


workday calendar that the planning
engine uses to bucket the beginning
and end of weeks and periods.
Values are:
- Null: If you set this value, the
planning engine uses the plan owning
organization's calendar for bucketing
weeks and periods. This is the
organization that you launch the plan
from.
- List of Values: You can select any
calendar in the list of values for this
profile option. This list of values
includes all calendars that you defined
on the source instance and collected.
The calendar that you associate with
the profile option should be a
seven-day calendar without any
holidays. If not, some supplies may be
adjusted to later weeks when two
organizations have different calendars.

MSC: Buy Order


Processing Lead
Time Calendar

Supplier
Capacity
Calendar,
Org
Manufacturin
g Calendar

Supplier
Capacity
Calendar

Use this profile option to instruct the


planning engine what calendar to use
when it offsets processing lead-time for
buy orders. Valid values are:
- Supplier Capacity Calendar: The
planning engine offsets processing
lead-time for buy orders using the
Approved Supplier List Supplier
Capacity Calendar. The Approved
Supplier List Supplier Capacity
Calendar is the successor to the
Approved Supplier List supplier
delivery calendar.
- The planning engine offsets
processing lead-time for buy orders
using the organization manufacturing
calendar

A-20 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSC: Cancel
Outstanding Sales
Order Quantities

Yes/No

No

Use this profile option to specify if


distribution planning should cancel
unfilled sales orders after the sales
order latest acceptable date (Fill or
Kill). The canceled quantity is
displayed in the Expired Demand field
of the Supply Demand window.

MSC: Category set


for CP Horizontal
View

Indicates a category set that you want


to query in the Oracle Collaborative
Planning horizontal view. Using this
profile option, you can restrict queries
to specific categories based on your
requirement.

MSC: Choice of
Item for Which to
Create Supplies in
Substitute
Relationship

Demanded
Item, Highest
Level Item,
Follow Item
Attributes

Demanded
Item

Determines the item for which Oracle


Global Order Promising and Oracle
Advanced Supply Chain Planning
creates planned supplies when item
substitution relationships are specified.
When set to Follow Item Attribute and
the item attribute Create Supply for all
the substitute items in the substitution
chain is No, no supplies are created.
When you have a substitution chain A
--> B --> C, and this profile option is set
to Highest Level Item, it is expected
that Oracle Advanced Planning creates
supply for item C. Item C must be
enabled in the organization where you
are trying to create supply. If item C is
not enabled in the organization, Oracle
Advanced Planning creates supply for
item B (the next highest level item in
the substitution chain) and does not
create supply for item C.

MSC: Circular
Sourcing Surplus
Inventory Basis

Not used.

Profile Options A-21

Profile Option
Name

Valid Values

Default Value

Description

MSC: Circular
sourcing surplus
days

Not used.

MSC: Class
Hierarchy

Demand /
Customer

Demand

Indicates which allocation hierarchy to


use. Users can update at the site level.
Valid values are:
- Demand Class: User-defined,
single-level hierarchy.
- Customer Class: Three levels:
customer class, customer, and site.

MSC:
Collaborative
Planning Default
Calendar

The horizontal view buckets supply


and demand data into days, weeks and
months (periods) according to the
receiving calendar of the trading
partner who receives material. This
profile option indicates the default
system calendar that Oracle
Collaborative Planning uses when
multiple customer sites are displayed
together.

MSC: Collect Item,


Material and
Resource Costs

Yes/No

Yes

This profile option indicates whether


data collection should include cost
information. Specifying No may
improve data collections performance.

MSC: Collect
Routing

Yes/No

No

Use this profile to instruct the targeted


collections process how to collect bill of
material and routing data. Valid values
are:
- Yes: Collect bill of material and
routing data
- No: Collect bill of material data but do
not collect routing data
This profile option is overridden by
profile option INV: Capable To
Promise is ATP/CTP based on Planning
Output.

A-22 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSC: Collection
Window for
Trading Partner
Changes (Days)

Integer >= 0

Null

Used by Oracle Advanced Supply


Chain Planning collections. Specifies
the number of days backwards that
changes in customer names, customer
sites, vendors, and vendor sites are
collected. If null, then all changes are
collected. Used when collections for the
trading partners entity is run in
complete mode.

MSC: Compute
Project Exception

Yes/No

Yes

This profile option determines whether


to generate project specific exceptions
when running a project based plan.
- Yes: Enable the generation of project
specific exceptions.
- No: Disable the generation of project
specific exceptions. The default value is
Yes.

MSC:
Configuration

Not
applicable

Not applicable

Used by Oracle Collaborative Planning.

Profile Options A-23

Profile Option
Name

Valid Values

Default Value

Description

MSC: Consume
Forecast Inside
Demand Time
Fence

Yes/No

No

When set to No, demand time fence


control is implemented prior to forecast
consumption. Forecast entries in the
demand time fence are dropped as
demand statements and not used for
consumption.
When set to Yes, forecast consumption
occurs prior to enforcing demand time
fence control. The forecast entries
within the demand time fence are used
for consumption but not as demand.
After consumption, demand quantity
for all the forecast entries within the
demand time fence is zero.
If you are using forecast spreading:
- For a periodic forecast entry that falls
in weekly planning buckets within the
demand time fence, the forecast
spreading process spreads the entries
into daily entries.
- If the daily entry is within the
demand time fence, the process ignores
the value that you set and uses the
value Yes in processing.
- If the daily entry is outside the
demand time fence, the process ignores
this profile option and consumes
against the entry.

A-24 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSC: Consume
forecast with No
demand class

Within Each
Bucket, After
Consuming
Demand
Class Specific
Forecast

Within Each
Bucket

This profile option instructs the


forecast consumption process in about
the order it should use to consume
forecast entries when some of them
have a demand class and others do not
have a demand class. If you select:

MSC: Cost of
Using a BOM/
Routing Flexfield
Attribute

Within Each Bucket: The forecast


consumption process starts by
consuming forecast entries for the
day on the sales order; it consumes
entries with matching demand
class first, then entries with no
demand class. Then, it consumes
forecast entries within the
backward and forward
consumption days; for each day, it
uses matching demand class first,
then no demand class.

Within Each Bucket, After


Consuming Demand Class Specific
Forecast: The forecast
consumption process starts by
consuming forecast entries for the
day on the sales order with
matching demand class only.
Then, it consumes forecast entries
within the backward and forward
consumption days with matching
demand class only. If there is a
remaining sales order quantity, it
repeats the process against forecast
entries with no demand class, first
on the day on the sales order, then
within the backward and forward
consumption days.

Not used.

Profile Options A-25

Profile Option
Name

Valid Values

Default Value

Description

MSC: Cost Type

Frozen,

Null

Use this profile option on the source


instance (execution system) to specify
the cost type that collections should use
when collecting the item costs.

Average,
Any
user-defined
cost type

You should perform a cost rollup for


the specified cost type before collecting
data.
If this profile option is null, collections
uses the:
- Frozen cost type for standard costed
organizations and
- Average cost type specified in
organization setup for average costed
organizations

MSC: CP Debug
Level

Debug - Off,
Debug - On,
or Debug High

Debug - High

Controls the level of detail in the


concurrent program log messages for
Oracle Collaborative Planning.
Off: No debug messages generated
On: Short debug messages generated
High: Detailed debug messages
generated.

MSC: Create
resource
requirements for
all operations

Yes/No

Yes

If an operation has no resources with


Schedule = Yes, when this profile
option is set to:

Yes: The planning engine creates a


dummy resource requirement for
the operation

No: The planning engine does not


create a dummy resource
requirement for the operation; the
operation does not have any
resource requirements

A-26 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSC: Currency
Conversion Type

A currency
conversion
type

Corporate

Use this profile option on the


destination instance to specify currency
conversion type.
If you change the value, the next time
you run collections, the collections
process purges the data with the
previous currency conversion type and
replaces it with data with the new
currency conversion type.

MSC: Daily
Allocation to
Maintain Safety
Stock Level

Yes/No

Yes

Not used.

MSC: Day UOM

Text

Null

Supports the unit of measure


conversion required for Oracle
Advanced Supply Chain Planning
resource batching calculations.
Batching Window is considered in
days, but users can specify the batching
window in a unit of measure other than
days. The profile option establishes a
standard for the Day unit of measure.
Users must specify a unit of measure
that represents the value Day using this
profile option. Users must also set up a
unit of measure conversion between
the unit of measure used for resources
and the Day unit of measure specified
here.

MSC: Default
Project for
Supplies Pegged
to Excess

Project code

Null

Use this profile to manage planned


supplies pegged to excess inventory
when planning in a Project
Manufacturing environment. Oracle
Advanced Supply Chain Planning
allows you to specify a project as a
default project for all supplies pegged
to excess. This may be setup at the Site,
Application, Responsibility, or User
Levels. The project must be assigned to
all organizations that will be planned at
the defined level.

Profile Options A-27

Profile Option
Name

Valid Values

Default Value

Description

MSC: Default
Time Stamp for
Make Planned
Order Release

00:00:00 and
23:59:59

00:00:00

Use this profile option to specify the


timestamp of an Oracle Work in
Process and Oracle Shop Floor
Manufacturing job recommended for
release or reschedule by an
unconstrained plan. Valid values are:
- 00:00:00: The planned order
timestamps are set to 00:00:00.
- 23:59:59: The planned order
timestamps are set to 23:59:59.
This does not apply to constrained and
optimized plans.

MSC: Default
Workbench Height

Specify the default workbench height.


Can be defined at the site level.

MSC: Default
Workbench Width

Specify the default workbench width.


Can be defined at the site level.

MSC: Degree of
Parallelism for
Index Creation

Integer >= 0

Controls the use of parallel workers in


data collections. Specifies how many
parallel workers to use when creating
indexes.

MSC: Demand
Priority Flexfield
Attribute

Integer >= 0

Null

Stores the value of the attribute column


that controls the demand priority. See
Flexfield Attributes, page A-1 for more
information.

MSC: Demand
Satisfied Percent
Threshold for
Pegging

Decimal
percent

100.0

Set this profile option to instruct the


planning engine to stop pegging
supplies to a demand which is over
satisfaction percentage. Oracle
recommends setting the value greater
than 99.9.
Even if you set this profile option
below 100.0, the planning engine still
satisfies 100% of the demand.

A-28 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSC: Display
Order
Rescheduling
Supplies

Yes/No

No

This is a profile option is for use by


Oracle. When set to Yes, Planner
Workbench displays Order
Rescheduling Supply and Order
Rescheduling Demand inserted by
available to promise when it
unschedules a sales order for a
configured item.

MSC: Display
Warning Message
When
Rescheduling
Recommendation
Not Suggested by
the Plan

Yes/No

Yes

This profile option specifies whether or


not the Planner Workbench should
display a warning message when you
release rescheduled orders that the
planning engine has not recommended.
The values are:
- Yes: Use this value if you want the
Planner Workbench to prompt you for
confirmation when you release
rescheduled orders that the planning
engine does not recommend.
- No: Use this value if you do not want
the Planner Workbench to display the
message prompting to prompt you for
confirmation when you release the
rescheduled orders that the planning
engine does not recommend.

Profile Options A-29

Profile Option
Name

Valid Values

Default Value

Description

MSC: Distribution
Planning Ship
Date

Ship full trips


early or ship
latest
(Target), Ship
full trips
early or ship
latest (SS),
Latest
possible ship
date (Target),
Latest
possible ship
date (SS)

Latest possible
ship date (SS)

Use this profile option to schedule a


trip for departure based on the earliest
and latest possible ship dates of the
trip. The values are:
- Ship full trips early or ship latest
(Target): Utilized trips ship on the
earliest possible ship date or in time to
prevent inventory levels from
dropping below target.
- Ship full trips early or ship latest (SS):
Utilized trips ship on the earliest
possible ship date or in time to prevent
inventory levels from dropping below
safety stock.
- Latest possible ship date (Target):
Trips ship just in time to prevent
inventory levels from dropping below
target.
- Latest possible ship date (SS): Trips
ship just in time to prevent inventory
levels from dropping below safety
stock.

MSC: DPP
Discrete Job Cutoff
Window (Days)

Integer >=0

Null

Use this profile option to control the


number of days from plan start date
that discrete jobs are considered. Valid
values are:
- Null: All discrete jobs are considered
by the distribution plan.
- 0: No discrete jobs are considered by
the distribution plan.
- Integer >=0: All discrete jobs with
completion dates from plan launch
date + {integer value} are considered by
the distribution plan. New planned
orders for discrete jobs can be created
both inside and outside the job cutoff
window.

A-30 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSC: DPP
Multitasking
Group ID's per
Process

Integer

Use this profile option to specify how


many group IDs an unconstrained
demand and supply netting and
allocation child process should process.
In this phase, a child process loads data
based on internal group IDs and will
load all the org-items belonging to
those group ID's. This option specifies
the length of the list of group ID's.
This profile option does not control the
Load Consolidation processes.
This profile option does not apply with
operating system Microsoft Windows.

MSC: DPP
Multitasking Max
Concurrent
Processes

Integer

10

Use this profile option to specify the


maximum number of DPP processes
that are allowed to run in parallel. For
example, if your machine has 4 CPU's,
you might choose to run a maximum of
one concurrent process on each CPU; in
this case, set the value to 4.
This profile option does not apply with
operating system Microsoft Windows.

MSC: Enable
Advanced
Constraints

Yes/No

No

Use this profile option to control the


values that display for plan option
Constraints Mode (on the Constraints
tab). Valid values for the profile option
are:
- Yes: All values for plan option
Constraints Mode display
- No: All values for plan option
Constraints Mode display except
Constrained (Without Detailed
Scheduling) and Constrained (With
Detailed Scheduling)

MSC: Enable
Allocated ATP

Yes/No

No

Use this profile options to indicate


whether allocated order promising is
used. Users can update this profile at
the site level.

Profile Options A-31

Profile Option
Name

Valid Values

Default Value

Description

MSC: Enable ATP


for Phantom
Components

Yes/No

No

If you set to Yes, Oracle Global Order


Promising treats phantom items like
standard items and net their supply
and demand.
If you set to No, Oracle Global Order
Promising explodes phantom items to
their components and performs
availability check for the components
only.
This is a site level profile option.

MSC: Enable ATP


Summary Mode

Yes/No

No

Enables the summarization of supply /


demand data for performance
improvement. This is a site level
profile. Valid values are:
- Yes: Enable ATP Summary Mode
- No: Disable ATP Summary Mode.

MSC: Enable ATP


Workflow

Yes/No

No

Controls the generation of workflow


notifications to send to the planner.
This is a site level profile. Valid values
are:
Yes: Generate ATP Workflow
Notifications
No: Do not generate ATP Workflow
Notifications

MSC: Enable DPP


Multitasking
orders

Yes, No

No

Use this profile option to specify


whether the planning engine should
use high volume distribution planning.
You can set at the user and site levels.
Valid values are:
- Yes: All DPP plans run by this user or
at this site are run in high volume
mode. This value does not apply with
operating system Microsoft Windows.
- No: DPP plans run by this user or at
this site are not run in high volume
mode

A-32 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSC: Enable
Enhanced
Sourcing

Yes/No

Yes

Enables enhanced sourcing logic that


considers historical allocations and
allows the splitting of planned orders
to achieve target sourcing percentages.
Rank 2 buy sources are considered if
supplier capacity is exhausted for rank
1 sources.
This profile option duplicates the
functionality of the decision rule Use
Alternate Sources parameter for buy
items but not for transfers from other
organizations. When the decision rules
are enabled, the planning engine does
not consider this profile option.

MSC: Enable
Group Based
Netting

Yes/No

Yes

Use this profile option to control


whether the planning engine uses
group based netting features. A value
of Yes provides the most recent netting
logic.
Oracle recommends that you set the
value to Yes and use the latest netting
features. This profile option is for
backward compatibility.

MSC: ENFORCE
CRITERIA
REQUIREMENT
BEFORE
EXECUTING
QUERY

Yes/No

Yes

Use this profile option to specify if a


query requestor needs to specify
criteria before executing a query:
- Yes: They do. This ensures that the
query performs more efficiently.

Profile Options A-33

Profile Option
Name

Valid Values

Default Value

Description

MSC: Enforce
Hard Links

Yes/No

Yes

This profile option specifies whether


time offsets are hard constraints or soft
constraints.
If Yes, the planning engine can violate
resource and material capacities to
satisfy minimum and maximum time
offsets. If capacity is exceeded,
exception messages start the cause as
"Hard Link Constraint".
If No, the planning engine cannot
violate resource and material capacities
to satisfy the minimum and maximum
time offsets. In this case, the planning
engine can violate hard links and
generate a "Hard Link Violation"
exception message.

MSC: Enhanced
Project Netting

Yes/No

No

If the planning engine creates a


planned order that pegs to multiple
projects or tasks, the planning engine
splits the planned order. Valid values
are:
- Yes: If there is an excess, the planning
engine includes its quantity in the
planned order of one of the projects.
- No: If there is an excess, the planning
engine creates a separate planned order
for it

A-34 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSC: Excess and


Safety Stock by
Demand Class

Yes/No

No

This profile option controls the


allocation of supply or demand that
pegs to excess or safety stock in the
case of allocated ATP using the
demand-priority based method.
The valid values are:
- Yes: If such supply or demand has a
demand class, and if the demand class
exists on the allocation rule, allocate the
supply or demand to the demand class.
However, if the supply or demand
does not have a demand class or if the
demand class does not exist on the
allocation rule, allocate the supply or
demand to OTHER.
- No: Allocate such supply or demand
to OTHER.

MSC: File Flush


Limit

Integer > 0

20000

Use this profile option to control


Planner concurrent process write to
database, if the number of records
exceed this value, the process uses
SQL*Loader or array insert.

MSC: Firm
Internal
Requisition Time
Fence

Yes/No

Yes

This profile option creates a natural


time fence for an item if a firm internal
requisition exists. The natural time
fence is the date of the latest firm
internal requisition.
The values are:
- Yes: Use this to create a natural time
fence for a firm internal requisition.
- No: Use this if you do not want to
create a natural time fence for a firm
internal requisition.

Profile Options A-35

Profile Option
Name

Valid Values

Default Value

Description

MSC: Firm
Intransit and PO
in Receiving
Supplies

Yes/No

Yes

This profile option applies to


unconstrained plans only and instructs
the planning engine whether it should
consider intransit and purchase order
in receiving supplies as firm or it
should issue reschedule
recommendations for them.
If you set the profile option to Yes, the
planning engine considers intransit and
purchase order in receiving supplies as
firm. If you set it to No, the planning
engine generates reschedule
recommendations for these types of
supplies. Use this setting if you
expedite shipments that are en route
from a supplier to a receiving
organization or if you want to expedite
the movement of materials in receiving
to the shop floor. For example, you
might offload a package from a ship at
a port and then fly the package to the
receiving organization.
These recommendations are
informational only and cannot be
released from the Planner Workbench.
This is a user level profile option.

MSC: Forecast
Priority Flexfield
Attribute

Integer >= 0

Null

Stores the value of the attribute column


that will control the forecast priority.
See Flexfield Attributes, page A-1 for
more information.

A-36 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSC: Forecast
Spreading
Calendar

Organization
Manufacturin
g Calendar,
Organization
Shipping
Calendar

Organization
Manufacturing
Calendarr

Use this profile option to specify the


calendar that the forecast spreading
process should use. Valid values are:
- Organization Manufacturing
Calendar: Base forecast spreading on
the organization manufacturing
calendar.
- Organization Shipping Calendar: Base
forecast spreading on this hierarchy of
organization shipping calendars
carrier/organization calendar,
organization shipping calendar. If
neither of these calendars exists,
forecast spreading uses the
organization manufacturing calendar.

MSC: Future Days


for Currency
Conversion

Positive
number

90

Use this profile option to instruct the


collections process how many future
days of currency conversion rates to
collect, starting from today.

MSC: Generate
Notifications for
Transportation
Updates

Yes/No

Yes

Use this profile option to specify


whether the process that passes
estimated arrival time updates from
Oracle Transportation Management
should create workflow notifications.
Valid values are:
Yes: Create workflow notifications
No: Do not create workflow
notifications

Profile Options A-37

Profile Option
Name

Valid Values

Default Value

Description

MSC: High
Volume Items

Yes/No

No

This snapshot profile controls plan


weed out logic. Since snapshot on
64-bit machines could run out of
memory if the number of planned
items is high. Valid values:
- Yes: Snapshot bypasses the weed out
logic and directly inserts items from
operational data store to planning data
store. If item planning type is All
Planned Items, the snapshot inserts all
items into the planing data store. If the
items have demand schedules only,
snapshot only inserts the items in
demands schedules into the planning
data store.
- No: The snapshot uses weed out logic.

MSC: History
Days for Currency
Conversion

Positive
number

180

Use this profile option to instruct the


collections process how many past
days of currency conversion rates to
collect, starting from today.

MSC: Horizontal
Plan Demand
Bucketing
Preference

Plan
Recommende
d
Date/Deman
d Due Date

Demand Due
Date

This profile controls how Oracle Global


Order Promising treats demand due
date when calculating availability.
Valid values are:
- Plan Recommended Date, Oracle
Global Order Promising treats the
demand due as the date recommended
by Oracle Advanced Supply Chain
Planning.
- Demand Due Date, Oracle Global
Order Promising treats the demand
due as the Schedule Ship Date.

MSC: Horizontal
Plan Extension
Program

PackageNam
e.ProdecureN
ame format

<blank>

Use this profile option when you are


using a custom row in the Planner
Workbench Horizontal Plan. Specify
the name of the PL/SQL program unit
with no parameters that specifies that
information to display in the custom
row.

A-38 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSC: Hour UOM

Text

HR

Specifies unit of measure. Can be


defined at the site level.

MSC: Include Firm


Planned Orders In
Firm Allocation
Window

Yes/No

No

For priority pegging, controls the point


at which demands peg to firm planned
orders. Valid values are:
- Yes: Firm planned orders are included
in the firm allocation window (along
with scheduled receipts). They are
eligible for pegging during the first
phase of priority pegging.
- No: Firm planned orders are not
included in the firm allocation window
(along with scheduled receipts). They
are eligible for pegging during the
second phase priority pegging.

MSC: Include
Safety Stocks in
Priority based
Pegging

Yes/No

No

Controls whether to exclude


non-transient safety stock levels from
the priority-based pegging logic. Valid
values are:

Yes: The planning engine does not


give preference to non-transient
safety stock levels in
priority-based pegging. It pegs the
demands and the safety stock
levels, at the same time, to the
supplies.

No: The planning engine gives


preference to non-transient safety
stock levels in priority-based
pegging. It first pegs them to
non-firm planned orders. Then, it
pegs the demands to the other
supplies.

Profile Options A-39

Profile Option
Name

Valid Values

Default Value

Description

MSC: Inflate WIP


Resource
Requirements

Yes/No

No

Determines whether or not the


planning engine should inflate the
Work in Process resource requirements
based on resource efficiency and
utilization during collections from
Oracle Work in Process.
The values are:
- Yes: Planning engine inflates the
resource requirements for the firm,
unfirm, and non-standard discrete jobs
considering the resource efficiency and
utilization.
- No: The planning engine does not
consider resource efficiency and
utilization to inflate the resource
requirements for the collected discrete
jobs.
Note that this profile option is used in
conjunction with shop floor scheduling
products such as Oracle Manufacturing
Scheduling. It is assumed that the
discrete jobs are not released from the
planning engine. If the jobs are
rescheduled and released by the
planning engine, the resource
requirements are deflated. This could
result in data inconsistency as the
resource requirements are deflated on
release whereas Oracle Manufacturing
and Scheduling might have calculated
resource requirements based on the
inflated values.
The planning engine always sends the
original resource requirements upon
release. If the resource requirements
are already inflated in the source from
Oracle Manufacturing Scheduling, set
this profile option to No to avoid
double inflation of the resource
requirements. Otherwise, set it to Yes
so that the planning engine inflates the
resource requirements.

A-40 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSC: Inventory
Rebalancing
Surplus Inventory
Basis

Target, Safety
Stock

Safety Stock

Use this option to specify whether


inventory rebalancing considers target
or safety stock inventory levels. Valid
values are:
- Target: Surplus inventory is defined
as the quantity of projected available
balance greater than target inventory
level. Target inventory demands are
considered by inventory rebalancing.
- Safety Stock: Surplus inventory is
defined as the quantity of projected
available balance greater than safety
stock inventory level. Target inventory
level demands are ignored by
inventory rebalancing.

MSC: Launch
Analyze Plan
Partition

Yes/No

Yes

Launches the concurrent request


Analyze Plan Partition.

MSC: Launch
Workflow-Enabled
Exception Message
Notifications

Yes/No

Yes

Determines if Oracle Collaborative


Planning sends notification messages
when it generates exceptions.

Profile Options A-41

Profile Option
Name

Valid Values

Default Value

Description

MSC: Legacy
Collections Using
Lot Based Job
Details

Yes/No

No

Used with legacy data collections only.


Valid values are:

Yes: For Oracle ShopFloor


Management (OSFM) lot based
jobs, the planning engine uses the
BOM and Routing details stored in
the job for scheduling future
operations.

No: The planning engine utilizes


the BOM and Routing stored in the
BOM application for scheduling
future operations of a lot based
job. The job will be the reference
for the current operation only.
Only job header changes can be
released from planning, not
operation details.

To control the same behavior for


collections from an Oracle E-Business
Suite instance, Advanced Planning
Suite uses Oracle ShopFloor
Management (OSFM) profile option
WSM: Create Job Level BOM and
Routing Copies
MSC: Maximum
Number of
Planned Orders
per Demand

Positive
number

10000

The maximum number of planned


orders that the planning engine can
create to satisfy one demand.

MSC: Maximum
Percentage
variation in safety
stock values

Null or
positive
number

Null

The safety stock is not allowed to


deviate by more than this value
between two adjacent time intervals.
Null allows any deviation.

A-42 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSC: Minimize
Project Cross Peg
within Window

Yes/No

Yes

Used in conjunction with profile option


MSC: Use attribute based netting in
priority pegging. Valid values are:
- Yes: The planning engine tries to
minimize cross pegging within the
Supply/Demand window.
- No: The planning engine does not
attend to the amount of cross pegging.

MSC: Minimum
Percentage
variation in safety
stock values

Null or
positive
number

The safety stock is held constant across


time intervals if the deviation is within
this percentage. Zero ignores all
deviations.

MSC: Minimum
Supply/Demand
Percent for
Pegging

Decimal
percent

0.0

Set this profile option to instruct the


planning engine not to peg tiny
supplies and large demands. It skips a
supply if (Supply size / Demand size) x
100 is less than the value of this profile
option. Oracle recommends setting the
value at 0.0001.

MSC: Minimize
Workorder
crossovers during
reschedules

Yes/No

No

Controls pegging for work orders


pegging to minimize crossovers during
rescheduling.
- Yes: The planning engine does not
push the supply forward even if there
is some excess.
- No: The planning engine can peg
work orders to safety stock supplies
available. This may sometimes lead to
work orders with later old schedule
dates to be pegged to higher priority
demands and work orders with earlier
schedule dates may be pegged to lower
priority demands.
If the plan planning mode is
Constrained (Without Detailed
Scheduling), the planning engine only
uses this profile option if its value is
Yes.

Profile Options A-43

Profile Option
Name

Valid Values

Default Value

Description

MSC: MPS
Auto-Firm
Planned Orders

Yes/No

Yes

This profile option specifies how the


planning engine deals with master
production schedule firm planned
orders. You can use this profile option
to specify whether or not the planning
engine should treat all planned orders
in the master production schedule as
firm:
Valid values are:
- Yes: All planned orders in the master
production schedule are automatically
firmed and not rescheduled during a
batch replan.
- No: Use the same behavior as
distribution requirements plans and
material requirements plans.
When a master production schedule is
a demand schedule for another plan,
the planning engine treats all planned
orders in the demand schedule plan as
firm. This is the same as treating
planned orders in distribution
requirements plans and material
requirements plans that are demand
schedules for other plans as firm.
This profile option applies only to
master production schedule plans. You
can set it at the site and user levels.

MSC: Net Change


Temp Dir

Text

Null

Stores the location of image cache used


in the Plan Comparison Report.
Indicate the location in the following
format: <directory>@<subdir> where
<directory>
This must match the absolute path of
the OA_MEDIA environment variable
and <subdir> is the name of a
subdirectory under the OA_MEDIA
directory. The subdirectory must have
write permissions for all.

A-44 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSC: New
Forecast Auto Plan

A valid plan
name in
Oracle
Advanced
Supply Chain
Planning

Null

The plan launched in Oracle Advanced


Supply Chain Planning when Oracle
Collaborative Planning receives a
supplier's forecast. Oracle recommends
that this plan be an unconstrained plan.

MSC: New Supply


Commit Auto Plan

A valid plan
name in
Oracle
Advanced
Supply Chain
Planning

Null

The plan launched in Oracle Advanced


Supply Chain Planning when Oracle
Collaborative Planning receives a
supplier's supply commits. Oracle
recommends that this plan be a
constrained plan.

MSC:
Organization
containing generic
BOM for forecast
explosion

Any collected
organization

Null

Used by collections to identify and


populate the bill of material validation
organization.

MSC: Order Type


for Consigned
VMI

This indicates the order type that


Oracle Collaborative Planning uses
when creating a sales order for
consigned VMI. This order type should
encompass billing and inventory
reduction functions without any
shipping being performed.

MSC: Operator
Company Name

Used by Oracle Collaborative Planning.

MSC: OTM URL

Null, <URL>

Null

Use this profile option to specify the


URL of the Oracle Transportation
Management instance that is providing
the updates. This URL is used for
drilling down in Oracle Transportation
Management for more details about the
order that has been rescheduled.

Profile Options A-45

Profile Option
Name

Valid Values

Default Value

Description

MSC: Overwrite
all Order Forecast
records

Yes/No

No

Indicates whether or not the previous


records regarding customer order
forecasts need to be maintained. You
can set this profile option to replace all
previous forecasts with the latest
forecast that the customer provides.
The valid values are:
- Yes: Use this if you want to delete all
previous order forecast records for an
item, organization, customer, or
customer site combination.
- No: Use this if you do not want to
delete the previous forecasts.

MSC: Overwrite
all supplier
capacity records

Yes/No

No

Indicates whether or not the previous


records regarding supplier capacity
need to be maintained. You can set this
profile option to replace all previous
supplier capacity values with the latest
supplier capacity to which the supplier
commits. The valid values are:
- Yes: Use this if you want to delete all
previous supplier capacity records for
an item, organization, customer, or
customer site combination. When the
supplier provides a new commit
statement for a specific horizon, the
planning engine deletes all previous
supplier capacity records for the
horizon.
- No: Use this if you do not want to
delete the previous supplier capacity
records.

A-46 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSC: Pass List


Price to OM in
DRP Release

Yes/No

No

Use this profile option to specify how


the distribution planning engine
obtains internal sales order line list
prices> Valid values are:
- Yes: During the creation of an internal
sales order line, the Oracle Order
Management Application
Programming Interface does not call
the pricing engine to get the list price of
an item. Distribution planning passes
the list price based on the item list
price. If the list price is null, it passes
the pass the standard cost. If the
standard cost is null, it passes 0. In all
cases, the internal sales order is created
in a Booked status. This is the same
process used when concurrent process
Create Internal Orders creates internal
sales orders from manual internal
requisitions.
No: During the creation of an internal
sales order, the Oracle Order
Management Application
Programming Interface calls the pricing
engine to get the list price of an item. If
the item is not an any price list, it
creates the internal sales order in an
Entered status.

MSC: Plan
co-products

Yes/No

Yes

Indicate whether co-products are


planned and whether supplies are
created for the co-products. Can be
defined at the site level.
If the plan planning mode is
Constrained (Without Detailed
Scheduling), the planning engine only
uses this profile option if its value is
Yes.

MSC: Plan for


order at risk
calculation

Indicates a plan that Oracle


Collaborative Planning uses to derive
the pegging information for each order
that you upload.

Profile Options A-47

Profile Option
Name

Valid Values

Default Value

Description

MSC: Planning
Currency

Not used.

MSC: Planning
Hub Currency
Code

Currency
code

<blank>

Use this profile option on the


destination instance to specify
reporting currency. If you change the
value, the next time you run
collections, the collections process
purges the data with the previous
currency code and replaces it with data
with the new currency code.

MSC: Priority for


Substitute Items
Flexfield Attribute

Integer >= 0

Null

This profile option stores the name of


the flexfield column that contains the
value in the corresponding table. Set
this profile option at the site level only
See Flexfield Attributes, page A-1 for
more information.

MSC: Priority of
Alternate
Resources for an
Operation
Flexfield Attribute

Integer >= 0

Null

This profile option stores the name of


the flexfield column that contains the
value in the corresponding table. See
Flexfield Attributes, page A-1 for more
information.

MSC: Production
Plan for
Transportation
Updates

Null, All
Production
Plans,
<specific plan
name>

Null

Use this profile option to indicate the


production plans that receive estimated
arrival time updates from Oracle
Transportation Management. Valid
values are:
Null: Do not pass updates to any plan
All Production Plans: Pass updates to
all plans with Production flag selected
<specific plan name>: Pass updates
only to the plan that is specified

A-48 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSC: Project Task


Collection
Window Days

Null, Integer

Null

Controls which projects/tasks are


collected after the collection engine
deletes all of the previously collected
records for the instance. Valid values:
- Null: Collects all of the records from
the source.
- Integer: Collects all of the records
from the source from projects whose
end date is within the number of days
in the past specified in the profile
option value.
The collections process never collects
tasks whose projects are completed.

MSC: Provide
Warning for Dates
Entered on
Non-work Days

Yes/No

No

- No: Use this value if you do not want


the warning message to be displayed.

MSC: PS Snapshot Base


Package

Yes/No

Yes

Specifies whether the Base Package is


used for creating a model in Production
Scheduling.

MSC: PS Snapshot
Beginning
Inventory Package

Yes/No

Yes

Specifies whether the Beginning


Inventory Package is used for creating
a model in Production Scheduling.

MSC: PS Snapshot Calendar


Package

Yes/No

Yes

Specifies whether the Calendar


Package is used for creating a model in
Production Scheduling.

MSC: PS Snapshot
Customer Package

Yes/No

Yes

Specifies whether the Customer


Package is used for creating a model in
Production Scheduling.

MSC: PS Snapshot
Distribution
Package

Yes/No

Yes

Specifies whether the Distribution


Package is used for creating a model in
Production Scheduling.

Profile Options A-49

Profile Option
Name

Valid Values

Default Value

Description

MSC: PS Snapshot
Enterprise
Forecast Package

Yes/No

Yes

Specifies whether the Enterprise


Forecast Package is used for creating a
model in Production Scheduling.

MSC: PS Snapshot
Inventory Safety
Targets Package

Yes/No

Yes

Specifies whether the Inventory Safety


Targets Package is used for creating a
model in Production Scheduling.

MSC: PS Snapshot
Manufacturing
Package

Yes/No

Yes

Specifies whether the Manufacturing


Package is used for creating a model in
Production Scheduling.

MSC: PS Snapshot Purchase


Orders Package

Yes/No

Yes

Specifies whether the Purchase Orders


Package is used for creating a model in
Production Scheduling.

MSC: PS Snapshot Sales


Orders Package

Yes/No

Yes

Specifies whether the Sales Orders


Package is used for creating a model in
Production Scheduling.

MSC: PS Snapshot Supplier


Package

Yes/No

Yes

Specifies whether the Supplier Package


is used for creating a model in
Production Scheduling.

MSC: PS Snapshot Transfer


Orders Package

Yes/No

Yes

Specifies whether the Transfer Orders


Package is used for creating a model in
Production Scheduling.

MSC: PS Snapshot Work


Orders Package

Yes/No

Yes

Specifies whether the Work Orders


Package is used for creating a model in
Production Scheduling.

MSC: PS Currency
Symbol

text

The currency symbol used by PS for


measurement of costs and calculation
of key performance indicators.

MSC: PS Run
Application Script

text

runPS.bat

Specifies the name of the batch script


that starts Production Scheduling.

A-50 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSC: PS Run
Connector Script

text

runPSConnecto
r.bat

Specifies the batch script that starts the


Production Scheduling Connector.

MSC: PS/SNO
Alignment Date

Text

2000-01-01
00:00:00

The alignment date is the date and time


that fixes the start of time periods in a
model. The alignment date fixes all
time period starts, including the Fiscal
Month 445 period type, where it sets
the start of 13-week 445 patterns. The
alignment date format is yyyy-MM-dd
HH:mm:ss.

MSC: PS/SNO API


Version

Text

3.2

The Supply Chain Planning XML


format being used to generate SNO and
PS models.

MSC: PS/SNO
Client Install Path

Text

c:\

The path where the Supply Chain


Planning Production Scheduling (PS)
or Strategic Network Optimization
(SNO) is installed. PS and SNO are
installed automatically the first time
they are accessed by the E-Business
Suite.

MSC: PS/SNO
Compress Xml
Package Files

Yes/No

Yes

Specifies whether data is transferred


between the ASCP planning server, PS
and/or SNO using a compressed file
format also known as .gzip. The
compressed XML format reduces the
size of data files transferred, thereby
minimizing the time involved in the
creation of models.

MSC: PS/SNO
Data Store Path

text

Null

The path to where the refreshed


snapshot data from the E-Business
Suite, or the published plans from PS
or SNO, are temporarily stored before
being transferred to the ASCP planning
server.

Profile Options A-51

Profile Option
Name

Valid Values

Default Value

Description

MSC: Purchase
Order Dock Date
Calculation
Preference

Need By Date
and Promise
Date

Promise Date

This profile option specifies the


purchase order line date that the
planning engine uses as the material
arrival (dock) date:
- Promise Date: If the Promise Date is
not available, the planning engine uses
Need by Date so that unacknowledged
purchase orders consume supplier
capacity.
- Need By Date: Existing purchase
orders do not consume supplier
capacity.
This is a site level profile option.
Use the same setting of this profile
option for running both collections and
plans.

MSC: Purge
Staging and Entity
Key Translation
Tables

Yes/No

No

Controls both truncation of the staging


table during data collection process
and deletion of the link ID tables.
When running data collections for
multiple instances simultaneously, set
to No to avoid data loss. Set to Yes to
conserve disk space when running data
collections for single instances, or as
separate processes for multiple
instances.

MSC: Refresh
Snapshots
Pending Timeout

Integer in
minutes

10

Sets the time that the Planning Data


Pull concurrent process waits for
concurrent process Refresh Snapshots
on the source before it times out. This
time out only applies if concurrent
process Refresh Snapshots is at status
Pending/Inactive which occurs if
another version of concurrent process
Refresh Snapshots is running.

A-52 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSC: Release WIP


Dtls if Order Date
different then
BOM Revision
Date

Yes/No

Yes

If the value is Yes, then planning


engine releases the WIP details even if
the Suggested Start Date is different
than BOM Revision Date.

MSC: Released
Only By User

Yes/No

If the value is No, the planning engine


does not release the WIP details if the
new WIP Start Date is different than
BOM Revision Date. Oracle Work in
Process uses the details effective on the
job start date.
No

Use this profile option to specify


whether to restrict implementation of
planned orders and recommendations
to the current user. Valid values are:
- Yes: Only implement planned orders
and recommendations that this user
marked
- No: Implement planned orders and
recommendations that any user
marked

MSC: Resource
Group for a Line
Flexfield Attribute

Integer >= 0

Null

This profile option stores the name of


the flexfield column that contains the
value in the corresponding table. See
Flexfield Attributes, page A-1 for more
information.

MSC: Resource
Type for an
Operation
Flexfield Attribute

Not used.

MSC: Respect
Minimum
Remaining Shelf
Life Days

Yes/No

No

Use this profile option to instruct the


planning engine how to plan supplies
using minimum remaining shelf life
days. Valid values are:
- Yes: Plan supplies taking into account
the minimum remaining shelf life days.
- No: Plan supplies without enforcing
minimum remaining shelf life days

Profile Options A-53

Profile Option
Name

Valid Values

Default Value

Description

MSC: Safety stock


change interval
(Days)

Integer > 0

Use this profile option to specify the


time interval used for smoothing
within the time interval functionality.

MSC: Safety Stock


Project

Text

Null

Specifies the default project charged for


all safety stock demands. Oracle
Advanced Supply Chain Planning
assigns the project specified for all
safety stock demands which originate
from non-MRP planned safety stock.
When safety stock requirements are
specified in Oracle Inventory for
specific projects, the profile option
value is not honored. The list of values
for this profile option is restricted to
projects specified in Oracle Projects.
This profile option is enabled at
project/seiban level, not at the task
level.

MSC: Sales Orders


Offset Days

Integer >= 0

Null

Completed sales orders are collected


within the offset duration. For example,
if Sales Orders Offset Days is set to 90,
all the sales orders completed in the
past 90 days are also collected. Can be
defined at the site level. A Null value
means all closed sales orders are
collected.
Does not apply to complex
maintenance repair and overhaul
where the material scheduled for a visit
or task is collected as a sales order in
Oracle Advanced Supply Chain
Planning.

MSC: SCEM
Engine Launch
Events

None, Load,
Publish, or
All

All

Launch the Supply Chain Event


Manager when data is loaded,
published, or both.

A-54 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSC: Self Service


Loads Delimiter

-/,

Delimiter used to parse the data files


loaded using self service loads, for
example, the loading of spreadsheet
forecast data to Oracle Demand
Planning.

MSC: Scope of
Analyze Plan
Partition

All Partitions,
Plan Partition
Only

Plan Partition
Only

This profile option specifies the


partitions that concurrent process
Analyze Plan Partitions should
analyze.

MSC: Share Plan


Partitions

The profile option is a work-around for


test/demo scenarios where you expect
the creation of many plans by different
testers and demonstrators. This profile
option is not meant for production use
by customers. When enabled the
number of plan partitions parameter to
the concurrent program mentioned
becomes irrelevant; only one partition
is created for a plan (you can enter 1).
This profile option should only be
changed by the system administrator.
If the MSC: Share Plan Partitions
profile is turned on, you must run the
Create APS Partitions program
afterwards so that it can create the
partition that every plan shares.

Profile Options A-55

Profile Option
Name

Valid Values

Default Value

Description

MSC: Shelf Life


Override of Order
Modifiers for
Transfer Orders

Off/On

Off

Use this profile option to instruct the


planning engine whether or not to
maximize the number of demands
satisfied with respect to minimum
remaining shelf life. Valid values are:
- Off: Respect order modifiers for
transfer orders. Schedule a supply
pegged to multiple demands based on
the most constraining demand with
respect to minimum remaining shelf
life.
- On: Ignore order modifiers for
transfer orders as needed both to
maximize the number of demands
satisfied with respect minimum
remaining shelf life and to maximize
the usage of supplies in advance of
their expiry dates.

MSC:
Simultaneous
Resource Sequence
Flexfield Attribute

Integer >= 0

Null

This profile option stores the name of


the flexfield column that contains the
value in the corresponding table. This
setup is only performed during
application install.

MSC: Smoothing
method to
calculate Safety
stock within
Change interval

Minimum,
Average, or
Maximum

Average

Specifies the mathematical construct


used to calculate safety stock for a time
interval using values within the time
interval.

MSC: SNO Snapshot Base


Package

Yes/No

Yes

Specifies whether the Base Package is


used for creating a model in Strategic
Network Optimization.

MSC: SNO Snapshot


Beginning
Inventory Package

Yes/No

Yes

Specifies whether the Beginning


Inventory Package is used for creating
a model in Strategic Network
Optimization.

A-56 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSC: SNO Snapshot Calendar


Package

Yes/No

Yes

Specifies whether the Calendar


Package is used for creating a model in
Strategic Network Optimization.

MSC: SNO Snapshot


Customer Package

Yes/No

Yes

Specifies whether the Customer


Package is used for creating a model in
Strategic Network Optimization.

MSC: SNO Snapshot Demand


Package

Yes/No

Yes

Specifies whether the Demand Package


is used for creating a model in Strategic
Network Optimization.

MSC: SNO Snapshot


Distribution
Package

Yes/No

Yes

Specifies whether the Distribution


Package is used for creating a model in
Strategic Network Optimization.

MSC: SNO Snapshot


Enterprise
Forecast Package

Yes/No

Yes

Specifies whether the Enterprise


Forecast Package is used for creating a
model in Strategic Network
Optimization.

MSC: SNO Snapshot


Inventory Safety
Targets Package

Yes/No

Yes

Specifies whether the Inventory Safety


Targets Package is used for creating a
model in Strategic Network
Optimization.

MSC: SNO Snapshot


Manufacturing
Package

Yes/No

Yes

Specifies whether the Manufacturing


Package is used for creating a model in
Strategic Network Optimization.

MSC: SNO Snapshot Purchase


Orders Package

Yes/No

Yes

Specifies whether the Purchase Orders


Package is used for creating a model in
Strategic Network Optimization.

MSC: SNO Snapshot Sales


Order Package

Yes/No

Yes

Specifies whether the Sales Order


Package is used for creating a model in
Strategic Network Optimization.

Profile Options A-57

Profile Option
Name

Valid Values

Default Value

Description

MSC: SNO Snapshot Supplier


Package

Yes/No

Yes

Specifies whether the Supplier Package


is used for creating a model in Strategic
Network Optimization.

MSC: SNO Snapshot Transfer


Orders Package

Yes/No

Yes

Specifies whether the Transfer Orders


Package is used for creating a model in
Strategic Network Optimization.

MSC: SNO Snapshot Work


Orders Package

Yes/No

Yes

Specifies whether the Work Orders


Package is used for creating a model in
Strategic Network Optimization.

MSC: SNO
Connector
Precision

Numeric

Specifies the precision value of the


SNO connector.

MSC: SNO
Currency
Precision

Numeric

Specifies the number of decimal places


used to display currency information in
the SNO Currency Table. For the most
accurate calculations, a precision of 9 is
recommended.

MSC: SNO
Decimal Precision

Numeric

Specifies the number of decimal places


shown for data in properties windows.
Within SNO, the number of decimal
places is called the display precision.
Changing the display precision does
not change the actual data values saved
in a model. The display precision can
affect results when you match data. For
example, if the display precision is 2, a
Machine node Utilization field with a
value of 133.333333 displays 133.33. If
you try to match Machine nodes with a
Utilization field value of 133.33, the
Machine node in this example is not
matched because its actual value is
133.333333.

A-58 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSC: SNO
Optimization Type

text

Cost

Specifies the optimization type to be


used when solving the model. Valid
values are:
- Cost: The item list price is not
considered.
- Profit: The item list price is
considered.

MSC: SNO Run


Application Script

text

runSNO.bat

Specifies the name of the batch script


that starts SNO.

MSC: SNO Run


Connector Script

text

runSNOConnec
tor.bat

Specifies the batch script that starts the


SNO Connector.

MSC: SNO
Transportation
Capacity By

text

Weight

Specify the unit of measure that


determines transportation capacity.

MSC: Source Setup


Required

See Automatic
Calculations,
page A-1.

Internal profile used by the software


during collections configuration. Do
not manually update.

MSC: Sourcing
History Start Date
Offset (in months)

Integer >= 0

Null

Offsets the starting date of sourcing


history calculations and is used in
conjunction with collections
parameters Purge Sourcing History =
Yes and Recalculate Sourcing History =
Yes. These settings delete, then
calculate Sourcing History from the
Start date determined by the profile
option value (in months). System
performance can be degraded when
there is a high value for this profile
option and a high volume of source
transaction data.

Profile Options A-59

Profile Option
Name

Valid Values

Default Value

Description

MSC: Sourcing
Rule Category Set

Text

Null

Determines the category set used in


Oracle Advanced Supply Chain
Planning in the assignment set form. If
this not set, the user cannot assign
sourcing rules and bills of distribution
at the Category- Instance-Organization
and Category-Instance level.

MSC: Sourcing
Variance
Tolerance

Number
between 0
and 1

0.05 (5%)

Used when Enforce Sourcing


Constraints is enabled for a plan. This
percentage value establishes a
threshold for triggering exception
messages if sourcing allocations are
violated. Exceptions are generated if
the difference between the
user-specified sourcing allocation
percentages and the plan-derived
allocation percentages is greater than
the Sourcing Variance Tolerance. The
profile option is entered as a number
and converted to a percentage. If the
user enters 0.5 it becomes 50%.

MSC: Split
Planned Order to
perform safety
stock pegging

No, Yes but


do not violate
order
modifier, or
Yes

No

Use this profile option to instruct the


planning engine how to split a planned
order that pegs to customer demand
when pulling it in to meet transient
safety stock. Valid values are:
- No: Do not split planned orders
- Yes but do not violate order modifier:
Split planned orders only if the split
does not violate an order modifier
- Yes: Split planned orders
If the plan planning mode is
Constrained (Without Detailed
Scheduling), the planning engine only
uses this profile option if its value is
No.

A-60 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSC: Split
Planned Orders
for Scheduling
Flexibility

Yes/No

Yes

For constrained plan with decision


rules and optimized plans, it
determines whether the planning
engine consolidates planned orders
that were split during optimization
processing prior to scheduling them.
For unconstrained plans, set it to No.
- Yes: Do not consolidate planned
orders prior to scheduling.
The planning engine splits them into
multiple planned orders whose
quantities generally satisfy one
planning time bucket's worth of
capacity against the resources or
suppliers used in the planned order.
During scheduling, the planning
engine has more flexibility to place
smaller quantities into available time
slots. You cannot specify the size of the
durations and the planning engine
does not guarantee that each planned
order in the final plan output spans
exactly one planning bucket.
- No: Consolidate orders when possible
prior to scheduling.
Use this value if you tend to have long
production runs per routing that cross
multiple planning buckets. The
planning engine creates a single
planned order.
If the plan planning mode is
Constrained (Without Detailed
Scheduling), the planning engine only
uses this profile option if its value is
No.

Profile Options A-61

Profile Option
Name

Valid Values

Default Value

Description

MSC: Supplier
Capacity
Accumulation
(multiplier)

Numeric
value > 0;
may be larger
than 1

This profile option is a multiplier to


ASL lead-time. The planning engine
uses it to derive the date when capacity
accumulation begins for a supplier.
If profile option MSC: Purchase Order
Dock Date Calculation Preference is
Promise Date, Oracle suggests that you
set this profile option to 0 so that
suppliers accumulates capacity within
their lead-time.
This is a site level profile option.

MSC: Suppress
Exception for
Selection of
Alternates

Yes/No

No

Controls whether the planning engine


generates exceptions related to
alternate bills of material and routings.
If the profile option is No, it does not
generate those exceptions.

MSC: Temp Index


Extent Size (Bytes)

Not used

MSC: Temp Table


Extent Size (Bytes)

Not used

MSC:
Transportation
Domain

Null,
<domain
name>

Null

Use this profile option to specify the


domain name that identifies the source
instance integrated with Oracle
Transportation Management. Enter the
same value that is in profile option
OTM: Domain Name.

MSC: Unit of
Measure

Not used.

MSC: Update
Requested
Completion Date
when Releasing
Reschedules

n/a

n/a

n/a

A-62 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSC: Use attribute


based netting

Yes/No

No

Use this profile option to control


netting in a project manufacturing
environment. Valid values:
- Yes: Planning nets at the reservation
level. It respects pegging level and
creates planned orders based on hard
pegging level. It does not respect order
modifiers if the reservation level and
hard pegging level are not the same.
With this approach, you can enable
priority pegging can be enabled.
- No: The planning engine uses
customary netting in a project
manufacturing environment.

Profile Options A-63

Profile Option
Name

Valid Values

Default Value

Description

MSC: Use FIFO


Pegging

Yes/No

No

If this profile option is Yes, the


planning engine uses FIFO pegging.
For all demands and supplies, it
proceeds item by item and pegs
supplies to demands on a daily basis.
Daily supplies and demands are not
sorted. When supplies or demands on a
given date are used up, it picks from
supplies or demands on the next date.
The unpegged supplies are pegged to
excess.
If the plan option Peg Supplies by
Demand Priority is selected, it
performs a priority based allocation of
firm supplies prior to performing the
FIFO pegging of the non-firm supplies.
If profile option MSC: Use FIFO
pegging is No, it uses either standard
pegging or priority pegging logic. See
profile options MSO: Demand Window
Size, MSO: Supply Window Size, MSO:
Firm Supply Allocation Window
(Backward days), and MSO: Firm
Supply Allocation Window (Forward
days).
This is a user level profile option.
If the plan planning mode is
Constrained (Without Detailed
Scheduling), the planning engine does
not use this profile option.
The planning engine performs safety
stock smoothing only if this profile
option is No.

MSC: Use Hash


Key

This profile option is for use by Oracle

A-64 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSC: Use
Optimization
Supply Due Dates
for Pegging

Yes/No

No

Use this profile option to instruct the


planning engine on the date fields to
use when pegging.
- Yes: Pegging uses the optimization
recommended supply date for planned
orders and scheduled receipts.
In FIFO pegging, the supply sequence
is based on the optimization supply
date. In priority pegging, the division
of the supply window is based on
optimization supply date. This setting
has no effect on form supplies because
optimization does not move the
schedule date.
For independent demands, the
optimization demand date is the
schedule date. For dependent
demands, the planning engine offsets
optimization demand date from the
optimization supply date of its
assembly's supply
In co-product/by product
environments, the planned
order/scheduled receipt and its related
by-product planned order/scheduled
receipt have the correct optimization
supply date for pegging.
It reduces pegging discrepancies in
which the main supply is pulled out
and the by product supply remains at
the original schedule date.
- No: Pegging behaves in the standard
way.
If the plan planning mode is
Constrained (Without Detailed
Scheduling), the planning engine only
uses this profile option if its value is
Yes.

Profile Options A-65

Profile Option
Name

Valid Values

Default Value

Description

MSC: Use
Shipping
Receiving
Calendars

Yes/No

Yes

Controls the use of shipping, receiving,


and carrier calendars. Values are:
- Yes: Use shipping, receiving, or,
carrier calendar for
planning/scheduling
- No: Use the organization
manufacturing calendar while
generating a plan.
This profile option specifies:
- At the site level, whether the
collection engine collects the calendars.
If the calendars are collected, the
planning engine uses them.
- At the user level, whether Planner
Workbench displays the collected
calendars. Even if the planning engine
used the calendars, if the user level
value is No, the Planner Workbench
displays calendars as 24x7. This should
be avoided.
If the plan planning mode is
Constrained (Without Detailed
Scheduling), the planning engine only
uses this profile option if its value is
Yes.

MSC: Vertical
view default query

Not
applicable

Not applicable

Used by Oracle Collaborative Planning


to display default results in the vertical
view.

MSC: VMI Default


Query

Not
applicable

Not applicable

Used by Oracle Collaborative Planning


to display default results on the VMI
page.

A-66 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSC: Wait Time to


Obtain Lock on
Table/Partition for
Snapshot Delete
Worker (in sec)

Number >=0

60 seconds

Time (in seconds) the Snapshot Delete


Worker waits to obtain a lock on a
table/partition before aborting.
Releasing plans recommendations
through Workbench and running
Purge Plan can cause locks on the
table/partition preventing the Snapshot
Delete Worker from obtaining a lock. If
the timer expires, the program prints
the following message in the log file:
Unable to obtain a lock on table.

MSC: Write MBP


Flat Files

Yes/No

No

Profile provide controls whether to


flush the Planner concurrent process
data files and setup data files during
the plan run. If Yes, the process writes
all the files to the
$APPLCSF/out/data<planid> directory.

MSD Profile Options


The following table lists and defines the MSD profile options in Oracle Advanced
Planning.
Profile Option
Name

Valid Values

Default Value

Description

MSD: Calculate
Planning
Percentages

Planning
Percentages

Forecast
Explosion

This profile option controls the


behavior of the planning percentage
calculations. For example, it controls
whether the planning percentages
can be calculated from the sales
history of options. This profile can
prevent expensive calculations when
the user does not want to calculate
planning percentages and just wants
to use the existing planning
percentages specified in the
enterprise resource planning source
to explode the forecast.

Forecast
Explosion

Profile Options A-67

Profile Option
Name

Valid Values

Default Value

Description

MSD: Category Set


Name

Category set
names

Null

This profile option is used to select


one category set during the data
collection process. If the user value is
left blank, then all categories will be
selected for data collection. Valid
values are limited to valid category
set names.

MSD: Client
Debugging

This profile option is for use by


Oracle. It allows you to enable
debugging tools.

MSD: Code
Workspace

This profile option is for use by


Oracle.

MSD: Conversion
Type

Conversion
rates

Null

This profile option determines what


conversion rates are collected from
the General Ledger rates table. Valid
values are limited to valid conversion
rates.

MSD: Currency
Code

Currency
codes

Null

This profile option designates the


base currency used in Oracle Demand
Planning. All revenues are calculated
and displayed in this base currency.
Valid values are limited to the
currency list of values.

A-68 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSD: Customer
Attribute

Descriptive
flexfield
column
names

Null

This is a source profile option used to


selectively bring the customer names
into Oracle Demand Planning to
improve the system performance.
This profile holds the descriptive
flexfield column name that is used to
indicate if a customer in the
Customers table will be used by
Oracle Demand Planning. Only those
customers in the Geography
dimension that have this flexfield
populated will be collected.
This profile option value is one of the
attribute columns of the
RA_CUSTOMERS entity, which
indicates whether or not the customer
will be used for demand planning
purposes. In the customers table, you
need to reflect this in a descriptive
flexfield. All of the source views for
the geography dimension that use the
RA_CUSTOMERS entity filter using
this attribute column. If the profile
option is not provided, then no
filtering will occur. If the profile
option is provided, then only the
entities in the geography dimension
that have the attribute in the
RA_CUSTOMERS entity specified as
Yes will be collected. To set up Key
Customers, go to the Customer setup
screen in Oracle Applications. Select
the relevant customer and set an
available flexfield column to Yes. For
example, if you use attribute10, then
you need to use this information in
the MSD profile option setup also.
Also, in the source instance, set up
the following information for profile
option value
MSD_CUSTOMER_ATTRIBUTE: list
of values from ATTRIBUTE1 to
ATTRIBUTE15.

Profile Options A-69

Profile Option
Name

Valid Values

Default Value

Description

MSD: Default DP
Scenario

Valid
demand
planning
scenarios

Null

This profile option specifies a


demand scenario, which appears as a
demand schedule in the Plan Options
window.
You can select the demand scenario
from the list of values.
When you publish the demand
scenario specified in this option, the
planning engine launches the
unconstrained plan specified in the
profile option MSC: New Forecast
Auto Plan.

MSD: Master Org

Master
organizations

Null

This profile option is used to select a


master organization, if there are
multiple master organizations. The
item attributes pertaining to the
selected master organization are used
by Oracle Demand Planning.

MSD: OLAP
Directory Alias

Use this profile to specify the


database directory alias used to store
the log files created during the
demand plan build process should be
stored. It is primarily for the technical
use of login and file-based operations.
This profile option can be set at the
site level.

A-70 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSD: One Step


Collection

Yes/No

No

This profile option controls the


number of steps in the data collection
process. Valid values are:
Yes: indicating that the collection
programs should take the data
directly into the Fact Tables in a
single step.
No: allows for the default two step
collection process. In the first step,
the collection programs take the data
in to the Staging Tables where the
data can be consolidated and
cleansed by the user, if required. In
the second step, the pull concurrent
programs carry the data over to the
Fact Tables from the Staging Tables.
Both set of tables exist on the
Demand Planning Server.

Profile Options A-71

Profile Option
Name

Valid Values

Default Value

Description

MSD: Two-Level
Planning

Exclude
family
members
with forecast
control
'None'/Collec
t all family
members and
their sales
histories

Exclude family
members with
forecast control
'None'

Use this profile option to forecast


demand at product family level on
the basis of sales histories of member
items.
You can collect the sales histories of
all the product family members
regardless of their forecast control;
set:
- Product family forecast control to
Consume or Consume and derive
-Planning method for the product
family and its members to Not
planned
- This profile option to Collect all
family members and their sales
histories
You can collect the sales histories of
all the Consume and Consume and
derive product family members; set
this profile option to Exclude family
members with forecast control 'None'.
Use this profile option to forecast
demand at the product family level
on the basis of sales histories of
member items. You can collect all the
product family members and their
sales histories regardless of the
forecast control as long as the:
- Product family forecast control is
Consume or Consume and Derive
- Planning method for the product
family and its members is Not
planned.
- Set this profile option to Collect all
family members and their sales
histories.
The default profile value is Exclude
family members with forecast control
'None' specifies that only Consume or

A-72 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

Consume and Derive product family


members are subject to collection.

MSO Profile Options


In general. MSO: profile options apply only to constrained and optimized plans. If an
MSO: profile option applies to unconstrained plans, its description specifically mentions
it.
The following table lists and defines the MSO profile options available with Oracle
Advanced Planning.
Profile Option
Name

Valid Values

Default Value

Description

MSO: Activity
Selection Window
(Days)

any number

This profile option specifies the


number of days over which the
planning engine groups activities
that are candidates for scheduling.
The larger the number, the greater
the chance of finding an activity
that can be scheduled with another
activity of the same setup type.
Making this number too large
might result in demand priorities
not being fully respected while
scheduling.

Profile Options A-73

Profile Option
Name

Valid Values

Default Value

Description

MSO: Additional
Demand Slices for
Shared Supply
Rescheduling

Number >= -1

Controls the maximum number of


slices to which supply can be
rescheduled. Accepts values from
-1 to maximum number of slices.
Controls the maximum number of
slices to which supply can be
rescheduled. Supply is not
rescheduled after this maximum
even when demand will be
delayed. Possible values include: -1:
Reschedule to last slice 0: Does not
reschedule.
For example, if a supply pegs to
demand in slice 2, 3, 4, 5, and 6, and
the parameter value is 2, supply
will reschedule if needed in slice 3
and 4 (rescheduled 2 times, in slice
3 and 4) and will not reschedule in
slice 5 and 6.
If the plan planning mode is
Constrained (Without Detailed
Scheduling), the planning engine
does not use this profile option.

A-74 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSO: Allow Partial


Demand
Completion

All End
Demands,
Sales Orders,
or None

None

Enables supply orders to


individually schedule for partial
satisfaction of a demand when
demand is split across several
supply orders. Valid values
include: All End Demands: Enable
Partial Demand Satisfaction for all
independent demands (forecasts,
sales orders, and MDS entries).
Sales Orders: Enable Partial
Demand Satisfaction for all Sales
Order demand only. None:
Schedules all supplies to coincide
with completion date (latest supply
date) to meet demand.
This functionality can be enabled
for all independent demands or
only for Sales Orders.
If the plan planning mode is
Constrained (Without Detailed
Scheduling), the planning engine
only uses this profile option if its
value is All End Demands.

Profile Options A-75

Profile Option
Name

Valid Values

Default Value

Description

MSO: Allow
Schedule Gaps for
Shared Supplies

Yes/No

No

This profile option controls the


scheduling of shared supplies
(scheduled receipts, firm planned
orders, and planned orders with
multiple demands pegged to them).
- Yes: When scheduling shared
supplies, the shared supply is
moved to the right (moving the
schedule date later) during the final
scheduling step (to coincide with
the start time of downstream
supplies) if it would make one of
the pegged demands late or later.
The shared supply schedule is
always right justified if it does not
make any pegged demands late or
later.
When a lower-level shared supply
is scheduled for the highest priority
demand pegged to it, there may be
a gap between the shared supply
end date and the start date of the
next downstream supply. By not
right justifying it, it is more likely to
be on time for the lower priority
demands in later demand slices
which are also pegged to it.
Before selecting Yes, consider the
setting for MSO: Additional
Demand Slices for Shared Supply
Rescheduling. If this profile is not 0,
shared supplies may be
rescheduled and this profile option
does not need to be Yes. For
example, Demand A with priority
100 and Demand B with priority
500 are in different slices. If the
shared supply is late for Demand B,
it may still be rescheduled to be on
time depending on available
capacity and the number of
additional demand slices in which
it is scheduled.

A-76 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

If MSO: Additional Demand Slices


is 0 and this profile option is Yes,
the planning engine does not right
justify the shared supply due date;
the shared supply might still be on
time for demand B even though it is
not rescheduled in a later slice.
- No: When scheduling shared
supplies and moving them to the
right (moving the schedule date
later), the planning engine does not
consider demands in other slices
that are not yet unscheduled but
pegged to this supply. This yields a
schedule with fewer gaps but at the
expense of potentially more late
demands.
This is a user level profile option.
If the plan planning mode is
Constrained (Without Detailed
Scheduling), the planning engine
does not use this profile option.
MSO: Alternate
Process Penalty

Number > 0

See Automatic
Calculations,
page A-1.

Specifies weight for alternate


process objective in optimization.
This value is specified as a number
greater than 0, and is an internal
value.

MSO: Alternate
Resource Penalty

Number > 0

See Automatic
Calculations,
page A-1.

Specifies weight for alternate


resource objective in optimization.

Profile Options A-77

Profile Option
Name

Valid Values

MSO: Alternate
Resource Selection
Method

Rank of
Alternate

Default Value

Description

If Rank of Alternate, ASCP will


prefer to load the primary resource
if it is available even if it means
incurring a setup that could have
been avoided by going to the
alternate.

Setup Type
Match

If Setup Type Match, ASCP will


prefer the alternate that is the best
option from a setup minimization
perspective. If all alternates are
equal from a setup perspective,
then ASCP chooses the alternate
based on rank.
MSO: Alternate
Source Penalty

Number > 0

See Automatic
Calculations,
page A-1.

Specifies weight for alternate


source objective in optimization.

A-78 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSO: Avoid non


working days for
Buy/Transfer order
dates

Yes/No

No

This profile option applies only


when profile option MSO: Use Shift
definitions when scheduling
lead-times is No. Valid vales are:
- Yes: The planning engine avoids
placing the ship, dock, due dates of
buy and transfer orders on
non-workdays according to the
appropriate calendar.
- No: The planning engine does not
schedule buy and transfer orders
with regard to the appropriate
calendar.
This profile option does not govern
the placement of order dates.
If profile option MSO: Use Shift
definitions when scheduling
lead-times is Yes, the planning
engine assumes accurate shift
timings.
If the plan planning mode is
Constrained (Without Detailed
Scheduling), the planning engine
only uses this profile option if its
value is Yes.

MSO: Barrier
Optimizer
Algorithm Choice

0, 1, 2, or 3

Null (interpreted
as 0)

This profile indicates which starting


point algorithm the planning
engine when it uses the barrier
algorithm to solve an optimization
problem. It applies only when
multiple threads are used in
optimization.

Profile Options A-79

Profile Option
Name

Valid Values

Default Value

Description

MSO: Calculate
Constraint
Exceptions

Yes/No

No

Determines whether constraint


exceptions are calculated for plans
with Enforce Capacity Constraints
selected.
If the plan planning mode is
Constrained (Without Detailed
Scheduling), the planning engine
does not use this profile option.

A-80 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSO: Capacity
Units Recalculation
Threshold

Any value
between 0 and
1

The planning engine schedules


supplies in two phases:
- Backward schedule: From
demand due date to see if demand
can be met on time.
- Forward schedule: If the
backward schedule results in a late
demand, the forward schedule
from the plan start date meet
demands with minimum lateness.
At the end of the forward schedule
phase, the planning engine adjusts
the schedule to remove gaps
between supplies (right
justification). It may move a supply
to occur at a time where there are
more resource units available that
there were in its previously
scheduled time.
If this profile option is 1, the
planning engine considers
assigning more resource units to
the supply. For example, this
profile option is 0.5. The planning
engine considers changing the
number of resource units if the
current capacity units value is less
than 0.5 * Max assigned units on
the routing for the item.
If this profile option is 0, the
planning engine does not consider
assigning more resource units.
This is a user level profile option.
If the plan planning mode is
Constrained (Without Detailed
Scheduling), the planning engine
does not use this profile option.

Profile Options A-81

Profile Option
Name

Valid Values

Default Value

Description

MSO: Check
Redundant
Constraints

0 and 1

See Automatic
Calculations,
page A-1.

Specifies location and removal of


redundant constraints.

MSO: Choice of
supply for
substitution

All Supplies,
Excess
Supplies

All Supplies

Determines which supplies are


considered by the Planning Engine
for substitution. Valid values are:
All Supplies: Oracle Advanced
Supply Chain Planning takes
supplies belonging to substitute
items even when there is demand
for substitute items. Demand
priorities drive the allocation.
Excess supplies - Oracle Advanced
Supply Chain Planning takes
supplies belonging to substitute
items only if it finds that the supply
from the substitute item is in
excess. Oracle Advanced Planning
performs regular netting logic
within the Substitution Window
and find that excess can be offered
for substitution. The native demand
satisfaction has priority only within
the Substitution Window. After the
Substitution Window demand
priorities drive the substitution.
Oracle Order Promising does not
honor this profile option. Oracle
Order Promising always honors
native demand satisfaction logic.

MSO: Component
offset logic for
optimization

n/a

n/a

A-82 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSO: Consume
Firm Work Orders
Based on Resource
Hours

Yes/No

No

Use this profile to instruct the


planning engine what data to use
for resource load when it
determines resource availability.
Valid values are:
- Yes: The planning engine uses
resource hours to determine the
resource load. Use this value if you
do not attend to work in process
timestamps, your work in process
times are not adjusted for
efficiency, and you specify resource
hours.
- No: The planning engine uses
timestamps to determine the
resource load. Use this value if your
work in process times are adjusted
for efficiency. If work in process is
scheduled by the planning engine
scheduling process, choose this
value.

MSO: Continuous
transfer across
organizations

Yes/No

No

Allows you to model continuous or


non-continuous transfers across
organizations.
- Yes: Allows continuous transfers
across organizations.
- No: Allows discrete, incremental
or non-continuous transfers across
organizations.
This feature can also be set at the
item/organization level using the
Continuous Inter-Org Transfers
item attribute. The value specified
for the item attribute overrides the
profile option setting.
If the plan planning mode is
Constrained (Without Detailed
Scheduling), the planning engine
does not use this profile option.

Profile Options A-83

Profile Option
Name

Valid Values

Default Value

Description

MSO: Convergent
Supplies
Consumption
Pattern for
Inter-Org and
Supplier Sourced
orders

Series/ Parallel

Parallel

Allows you to fulfill a demand in


series or in parallel from multiple
supplies from suppliers and/or
other organizations. Values are:
- Series - Demand is satisfied in
series from multiple supplies.
- Parallel - This is the default value.
Demand is satisfied in parallel from
multiple supplies.
For supplier sourced orders, use
profile option MSO: Convergent
Supplies Consumption Pattern for
Inter-Org and Supplier Sourced
Orders.
If the plan planning mode is
Constrained (Without Detailed
Scheduling), the planning engine
does not use this profile option.

MSO: Convergent
Supplies
Consumption
Pattern for
Intra-Org Sourced
orders

Series /
Parallel

Parallel

Allows you to satisfy a demand in


series or in parallel from multiple
supplies in the same organization.
Values are:
- Series - Demand is satisfied in
series from multiple supplies.
- Parallel - This is the default value.
Demand is satisfied in parallel from
multiple supplies
If a component is fed by orders
from multiple organizations, the
value of profile option MSO:
Convergent Supplies Consumption
Pattern for Inter-Org and Supplier
Sourced orders overrides the value
of this profile option.
If the plan planning mode is
Constrained (Without Detailed
Scheduling), the planning engine
does not use this profile option.

A-84 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSO: Cost Roll-up


incremental factor

Null, positive
number

Null

This profile option controls the cost


increments used by the internal cost
roll up in Oracle Advanced Supply
Chain Planning. The cost
calculation is:
SUM across all components for the
assembly [K * Cost of a component
* (Usage of the component for the
assembly + 0.01)].
K is the value that you set in this
profile option. Oracle recommends
a minimum value of 1.
Valid values are:
- Null: Use the standard cost roll-up
logic
Positive number: Use this factor in
the cost roll-up logic of the
planning engine optimization
phase to calculate the assembly cost
based on the components costs

MSO: CPLEX Crash


Parameter

-1, 0, and 1

See Automatic
Calculations,
page A-1.

Determines how objective


coefficients are used to select basis.

MSO: CPLEX
Refactor Rate

Integer >= 0

See Automatic
Calculations,
page A-1.

Specifies the value of the parameter


to control the refactor rate.

MSO: CPLEX
Scaling Factor

-1, 0, and 1

See Automatic
Calculations,
page A-1.

Contains the scaling factor in the


Planning Engine.

MSO: Default
Forecast Priority

Integer >= 0

100000

Contains default priority value for


forecasts and is used by the
Scheduling Engine to determine
when to schedule the forecast. Can
be defined at the site level.

Profile Options A-85

Profile Option
Name

Valid Values

Default Value

Description

MSO: Default
Resource
Sequencing
Window (Days)

any number

After the planning engine select an


unscheduled activity from the
activity selection window specified
by MSO: Activity Selection
Window (Days), this profile option
specifies the number of days from
the pegged demand date over
which the planning engine can look
for another activity of the same
setup type to schedule the activity
with and achieve a good sequence
on the resource. This profile option
number can be overridden by
resource level settings made in the
Departments: Resources screen in
the source system.
The large this number, the longer
the time spent by the resource on a
setup type before changing over to
the next setup type.

MSO: Default Sales


Order Priority

Integer >= 0

10000

Contains default priority value for


sales orders. Used by the
Scheduling Engine to determine
when to schedule a sales order. Can
be defined at the site level.

A-86 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSO: Default
Timestamp for
Forecasts

Beginning of
Day or End of
Day

End of Day

This profile option determines the


forecast timestamps that Oracle
Advanced Supply Chain Planning
uses to plan. It applies to forecast
scenarios from Oracle Demand
Planning, master demand schedule
forecasts, and manual master
demand schedule entries. The
timestamp denotes the time by
which supplies to meet the demand
must be available to be considered
on time:
Values are:
- Beginning of Day: Supplies must
be available at 00:00
- End of Day: Supplies must be
available at 23:59
This profile option does not apply
to sales orders.

Profile Options A-87

Profile Option
Name

Valid Values

Default Value

Description

MSO: Default
Timestamp for
Sales Orders

Beginning of
Day, End of
Day, or Retain
Sales Order
Timestamps

End of Day

This profile option determines the


sales order line timestamps that
Oracle Advanced Supply Chain
Planning uses to plan. The
timestamp denotes the time by
which supplies to meet the demand
must be available to be considered
on time:
Values are:
- Beginning of Day: Supplies must
be available at 00:00.
- End of Day: Supplies must be
available at 23:59.
- Retain Sales Order Timestamps:
Supplies must be available at the
timestamp on the sales order line.
The sales order demand due
timestamp does not affect forecast
consumption because forecast
consumption is done in daily
buckets.
This profile option does not apply
to forecasts.

A-88 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSO: Default
Timestamp Safety
Stocks

Beginning of
the Day or
End of Day

Beginning of the
Day

The planning engine uses this


profile option value to determine
when safety stock supplies are due.
The timestamp value applies to the
safety stock requirements from
Oracle Inventory, Oracle Inventory
Optimization, Oracle Material
Requirements Planning, and Oracle
Advanced Supply Chain Planning.
The values are:
- Beginning of Day: Supplies must
be available at 00:00. Set this option
if you want to use timestamps that
match safety stock requirements
from Oracle Inventory
Optimization.
- End of Day: Supplies must be
available at 23:59. Set this option if
you want to use timestamps that
match safety stock requirements
from Oracle Inventory or Oracle
Material Requirements Planning.
If the plan planning mode is
Constrained (Without Detailed
Scheduling), the planning engine
only uses this profile option if its
value is End of Day.

MSO: Delay
fulfillment of small
demands

Yes/No

No

Use this profile option to enable the


planning engine to delay fulfilling a
small demand until it has a later
larger demand. If you select Yes, set
the item attribute Unsatified
Demand Factor on each item whose
small demands you want delayed.

Profile Options A-89

Profile Option
Name

Valid Values

Default Value

Description

MSO: Demand Size


Tolerance Before
Splitting Planned
Orders

Number >=0

Null

Creates a threshold percentage that


causes Planned Orders to split prior
to scheduling (if the remaining
unallocated quantity of a planned
order is greater than the remaining
unallocated quantity of the pegged
demand). Not used if order
modifiers exist for an item and not
used in a project planning
environment. Valid values are
positive decimal quantities (.5 is
interpreted as 50%).
If the plan planning mode is
Constrained (Without Detailed
Scheduling), the planning engine
does not use this profile option

MSO: Demand
Window Size

integer >=0

Null

During priority pegging, demands


are sorted based on the demand
priority within the demand
window. After these demands are
fully pegged, Oracle Advanced
Supply Chain Planning sorts all
demands in the next window by
priority. This is stated as the
number of calendar days including
non-workdays. With a value of 10,
the first demand window is
between the start date of the plan or
the first demand date +10 days. The
default (Null) is treated as 1 in the
Planning Engine.
If the plan planning mode is
Constrained (Without Detailed
Scheduling), the planning engine
uses this profile option as value 1
day.

A-90 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSO: Disable
Inference of Item
Substitution
Relationship

Yes/No/Null

Null

Use this profile option to instruct


the planning engine whether to
infer end item substitution
relationships. Valid values are:
- Yes: Do not infer item substitution
relationships
- No/Null: Do infer item
substitution relationships

MSO: Divergent
Supply Feeding
Pattern for
Inter-Org and
Supplier Sourced
orders

Series With
MTQ Only /
Series

Series With MTQ


Only

Allows you to fulfill multiple


downstream demands in parallel or
in series by a supply from another
internal organization. Values are:
- Series With MTQ Only - This is
the default value. A supply always
feeds multiple demands in series
when a corresponding MTQ has
been specified.
- Series - Supply feeds multiple
demands in series.
If the plan planning mode is
Constrained (Without Detailed
Scheduling), the planning engine
does not use this profile option.

Profile Options A-91

Profile Option
Name

Valid Values

Default Value

Description

MSO: Divergent
Supply Feeding
Pattern for
Intra-Org Sourced
orders

Series With
MTQ Only /
Series

Series With MTQ


Only

Allows you to fulfill multiple


downstream demands in parallel or
in series by a supply in the same
organization. Values are:
- Series With MTQ Only - This is
the default value. A supply always
feeds multiple demands in series
when a corresponding MTQ has
been specified.
- Series - Supply feeds multiple
demands in series.
If the plan planning mode is
Constrained (Without Detailed
Scheduling), the planning engine
does not use this profile option.

MSO: Dual Simplex


Parameter

0, 1, 2, 3, and 4

See Automatic
Calculations,
page A-1.

Gradient parameter for dual


simplex.

A-92 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSO: EDD
Scheduling
Window Control

Any value
between 0 and
1

0.5

This profile option is applicable to


constrained plans with enforce
demand due dates.
The planning engine calculates an
actual scheduling window for each
resource activity and supply. The
actual window is defined by the
dates:
- Latest Possible completion time
(LPCT): Determined by the start
time of downstream activities that
have already been scheduled.
- Earliest Allowable Completion
Time (EACT): Calculated by the
planning engine which accounts for
the unscheduled upstream
activities and how much time those
activities need.
If this profile option is the default
value, the planning engine uses the
calculated EACT.
If this profile option is lower than
the default value, the planning
engine uses an earlier EACT than
the calculated EACT which gives
the activity a larger scheduling
window.
If this profile option is higher than
the default value, the planning
engine uses a later EACT than the
calculated EACT which gives the
activity a smaller scheduling
window.
This is a user level profile option.
If the plan planning mode is
Constrained (Without Detailed
Scheduling), the planning engine
does not use this profile option.

Profile Options A-93

Profile Option
Name

Valid Values

Default Value

Description

MSO: Enable Cost


Rollup for
Optimization

Yes/No

Null (interpreted
as No)

This profile specifies where the


optimization engine looks for costs
during cost-based optimization.
Valid values are:
- No: Use user-provided costs from
the source system
-Yes: Use costs from the internal
cost rollup

MSO: Enable
Decision Rules

Yes / No

No

The profile option enables User


Defined Decision Rules. Yes: Use
the user-defined decision rules. No:
User defined decision rules are not
allowed. The Plan Options tab,
Decision Rules, is disabled.
If you select No, you can duplicate
the functionality of the decision
rule Use Alternate Sources
parameter for buy items but not for
transfers from other organizations;
set profile option MSC: Enable
Enhanced Sourcing to Yes.

MSO: Enable Hard


Links Globally

Yes/No

No

Use this profile option to specify


whether the planning engine
should globally enforce hard link
constraints. Valid values are:
- Yes: Enforce hard link constraints
- No: Do not enforce hard link
constraints

MSO: Enable
Triangulation in
Optimization

Reserved for future use.

A-94 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSO: Enforce
Resource Sequence
Contiguity

Yes / No

Yes

Controls contiguity constraints


between resource activities within
an operation. Valid values are:
- Yes: Resource activities within the
same operation are scheduled
contiguously in time. The end of
the preceding activity exactly lines
up with the start of the current
activity and the end of the current
activity exactly lines up with the
start of the next (if there is MTQ
specified, the activities may also
overlap).
- No: The contiguity constraint is
relaxed and in certain cases, the
chances of obtaining feasible
schedules improved.
If the plan planning mode is
Constrained (Without Detailed
Scheduling), the planning engine
does not use this profile option.

MSO: Firm
Operations/Orders
Within Time Fence

Yes/No/Null

No

Indicates whether or not the


planning engine should firm those
operations and orders that are
within the plannng time fence. The
valid values are:
- Yes/Null: Firms operations and
orders that are within the time
fence.
- No: The planning engine does not
reschedule the non-firm operations
and orders that have dock dates
within the time fence.
This profile option also applies to
unconstrained plans.

Profile Options A-95

Profile Option
Name

Valid Values

Default Value

Description

MSO: Firm
Purchase Orders
Within Time Fence

Yes/No/Null

No

Indicates whether or not the


planning engine should firm those
purchase orders that are within the
planning time fence. The valid
values are:
- Yes/Null: Firms purchase orders
that are within the time fence.
- No: The planning engine
reschedules and cancels the
non-firm purchase orders that have
dock dates within the time fence
This profile option also applies to
unconstrained plans.

MSO: Firm
Requisitions Orders
Within Time Fence

Yes/No/Null

No

Indicates whether or not the


planning engine should firm those
requisitions that are within the
planning time fence. The valid
values are:
- Yes/Null: Firms requisitions that
are within the time fence.
- No: The planning engine does not
reschedule the non-firm purchase
requisitions that have dock dates
within the time tence. The planning
engine reschedules and cancels
recommendations within the time
fence.
The planning engine uses the start
date of the receiving organization
as the reference for internal
requisitions.
This profile option also applies to
unconstrained plans.

A-96 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSO: Firm Supply


Allocation Window
(Backward days)

Integers >=0

The allocation of firm supplies to


demands is based on demand
priorities within the Firm Supply
Allocation window. Set this
window using system level profile
options. This window is derived
dynamically for each demand; it
starts with the demand due date
and goes backwards to the window
size.
This is stated as the number of
calendar days including
non-workdays.

MSO: Firm Supply


Allocation Window
(Forward days)

Integers >=0

Null

The allocation of firm supplies to


demands is based on demand
priorities within the Firm Supply
Allocation window. Set this
window using system level profile
options. This window is derived
dynamically for each demand; it
starts with the demand due date
and moves forwards to the window
size. This pegs demands to firm
supplies that are scheduled after
the demand date. After searching
backward, it searches forward by
the number of days set by this
profile option, pegging the supply
with the nearest (earliest) schedule
to the unallocated demand
quantity. This can cause supplies to
be late for the demand due date.
This is stated as the number of
calendar days including
non-workdays.
To use this feature, set profile
option MSO: Net All Firm Supplies
Before Creating Planned Orders to
Yes.

Profile Options A-97

Profile Option
Name

Valid Values

Default Value

Description

MSO: Firm Work


Orders/ Operations
Within Time Fence

Yes / No

No

Used for both constrained and


unconstrained plans. When set to
Yes, all operations of an order with
start dates in the Planning Time
Fence are treated as firm. Any
operation with a start date outside
of the Planning Time Fence is not
considered firm and can be moved.
When set to No, operations with
start dates in the Planning Time
Fence can be rescheduled out.

MSO: Floating
Point Precision

Not used. Replaced by profile


option MSO: Floating Point
Precision for Order Quantities
If the plan planning mode is
Constrained (Without Detailed
Scheduling), the planning engine
does not use this profile option.

MSO: Floating
Point Precision for
Order Q

Not used. Replaced by profile


option MSO: Floating Point
Precision for Order Quantities

MSO: Floating
Point Precision for
Order Quantities

Number > 0

100

Internal multiplier for order


quantities. Can change the value
depending on precision desired.
Verify that the product of the
floating point precision and the
number does not exceed the
maximum integer size handled by
the machine. See Floating Point
Precision, page A-2 for more
information.
If the plan planning mode is
Constrained (Without Detailed
Scheduling), the planning engine
does not use this profile option.

MSO: Floating
Point Precision for
Planning Bucket
Efficiency

Not applicable

Not applicable

This has been changed to MSO:


HLS Granularity Precision.

A-98 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSO: Floating
Point Precision for
Transportation
Capacities
(Volume)

Number > 0

100

Internal multiplier for


transportation lane capacities by
volume, by day. Can change the
value depending on precision
desired. Verify that the product of
the floating point precision and the
number does not exceed the
maximum integer size handled by
the machine. See Floating Point
Precision, page A-2 for more
information.
If the plan planning mode is
Constrained (Without Detailed
Scheduling), the planning engine
does not use this profile option.

MSO: Floating
Point Precision for
Transportation
Capacities (Weight)

Number > 0

100

Internal multiplier for


transportation lane capacities by
weight, by day. Can change the
value depending on precision
desired. Verify that the product of
the floating point precision and the
number does not exceed the
maximum integer size handled by
the machine. See Floating Point
Precision, page A-2 for more
information.
If the plan planning mode is
Constrained (Without Detailed
Scheduling), the planning engine
does not use this profile option.

Profile Options A-99

Profile Option
Name

Valid Values

Default Value

Description

MSO: Floating
Point Precision for
Usage in Routings

Number > 0

100

Internal multiplier for order


quantities. Can change the value
depending on precision desired.
Verify that the product of the
floating point precision and the
number does not exceed the
maximum integer size handled by
the machine. See Floating Point
Precision, page A-2 for more
information.
If the plan planning mode is
Constrained (Without Detailed
Scheduling), the planning engine
does not use this profile option

MSO: Generate
Compression Days
Exception

Yes/No

Yes

Use this profile option to control


issuance of exception message
Orders with compression days.
Valid values:
- Yes: Issue the exception message
- No: Do not issue the exception
message
The planning engine issues
exception message Orders with
insufficient lead-time when it
schedules orders for less time than
their assembly's lead-time. If the
reason for that scheduling is that
the planning engine would
schedule the order in the past, it
also issues exception message
Orders with compression days.
To avoid seeing both these
exceptions for the same order,
select No for this profile option.

A-100 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSO: Generate
Compression/Firmi
ng Exceptions for
Orders in Progress

Yes/No

Yes

When set to No, the planning


engine does not issue the following
exception messages for firm orders
whose start date is in the past (after
applying the lead time offset to the
due date). The planning engine
assumes that these orders are in
progress and on time:

MSO: Generate
Shared Supply
Exceptions

Yes/No

No

Order with Insufficient Lead


Time

Order is Firmed Early

The planning engine schedules


demands in slices; each slice
contains a set of demands in a time
period. Sometimes, a supply is
pegged to two demands (shared
supply) that are each in different
slices.
If these two slices are separated by
more slices than the value of profile
option MSO: Additional Demand
Slices for Shared Supply
Rescheduling, the planning engine
does not reschedule the shared
supply in the earlier slice when it
schedules the demand in the later
slice. It is possible that the demand
in the later slice is satisfied late
because the planning engine did
not reschedule in (earlier date) the
supply in the earlier slice.
If this profile option is Yes, the
planning engine issues a Shared
Supply Scheduled Late exception
message when this occurs. If this
profile option is No, the planning
engine does not generate the
exception message.
This is a user level profile option.

Profile Options A-101

Profile Option
Name

Valid Values

Default Value

Description

MSO: Global
Batchable Flag

Yes/No

No

This profile option enables resource


batching functionality for order
scheduling. Valid values are Yes
(enable resource batching) and.No
(do not enable resource batching).
If the plan planning mode is
Constrained (Without Detailed
Scheduling), the planning engine
does not use this profile option.

MSO: Global
Chargeable Flag

Yes/No

No

This profile option controls


whether Oracle Advanced Supply
Chain Planning schedules resource
charges. If Yes, the planning engine
schedules charges for chargeable
resources. If No, chargeable
resources are considered as item
basis an no individual charges are
scheduled. Material flows and
resource loads are not influenced
by charge quantities.

MSO: Global Time


Limit

Number > 0

See Automatic
Calculations,
page A-1.

Parameter used to set global time


limit for halting optimization.

A-102 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSO: Hard link


scheduling window

Integer

30

This profile option specifies the


time window within which ASCP
tries to schedule a set of operations
linked together through hard links.
If scheduling is unsuccessful,
overloads are created.
This is a hidden profile option used
by development. This defines the
scheduling window within which
the system schedules the
hard-linked operation set.
Increasing the window gives room
to schedule operations with hard
links without overloading. Based
on the number of operations per
hard linked operation set,
increasing this value can have a
performance impact.

MSO: Hard link


scheduling window
expansion factor

Integer

10

This hidden profile option used by


development is used to limit the
propagation for the hard linked
operation set. Normally, we limit
the propagation by a factor of (This
profile option value * Minimum
duration of hard linked operation
set).

MSO: Heuristic
type

Look Ahead

Look Ahead

Determines which heuristic to use.


The look-ahead heuristic reserves
time for lower priorities so the
schedule begins with the tasks of
higher priorities.
This is a site level profile option.

MSO: HLS flat files


path

Text

Null

Specifies the directory to store the


Planning Engine debugging data
files.

Profile Options A-103

Profile Option
Name

Valid Values

Default Value

Description

MSO: Improved
Lead Time
Offsetting in
Aggregated Buckets

Reserved for future use.

MSO: Internal
Demand
Aggregation Within
Optimization

Yes/No

If the plan planning mode is


Constrained (Without Detailed
Scheduling), the planning engine
does not use this profile option.
Null (interpreted
as No)

This profile specifies how the


optimization engine should
prioritize independent demands.
Valid values are:
- Yes: Prioritize by date. This value
improves optimization engine
performance.
- No: Prioritize by demand priority

MSO: Inventory
Carrying Costs
Percentage

A percentage
between 0 and
100

Null

Specifies inventory carrying costs


percentage for all items in the plan.
Can be defined at the site level. You
can update this value. The
inventory carrying cost is a percent
(if the user enters 10, the value is
10%).

MSO: Late
Demands
Exceptions
Tolerance Minutes

Integer > 0

This profile option is used by


constrained plans. Sets the value in
minutes for a window during
which the planning engine does not
issue exception messages for late
demands. Use it particularly in
cases where demands are only a
few minutes or a few hours late.
The value that you enter is used
based on a 24 hour, 7 day per week
calendar. For example, enter 1440
minutes (24 hours) for this profile
option. A demand due at 15:00 on
Tuesday does not cause late
demand exception or diagnosis
information as long as the supplies
are complete by l5:00 on
Wednesday.

A-104 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSO: Lead Time


Control

Violate
Minimum
Processing
Times to Meet
Demand Due
Date and Do
Not Violate
Minimum
Processing
Times

Violate
Minimum
Processing Times
to Meet Demand
Due Date

This profile option is applicable to


constrained plans. Valid values are:
- Violate Minimum Processing
Times to Meet Demand Due Date:
The planning engine meets the
demand due date even if it
compresses operations and
supplies beyond their minimum
durations (from item lead-times
and routing usages).
- Do Not Violate Minimum
Processing Times: The planning
engine respects the minimum
durations of operations and
supplies (from item lead-times and
routing usages) even if it satisfies
demands late.
This is a user level profile option.

MSO: List Size for


Pricing Candidates

Integer > 0

See Automatic
Calculations,
page A-1.

Parameter to set the list size for


pricing candidates.

MSO: LP Constraint
Batch Size

Not used.

MSO: LP
Markowitz
Coefficient

Number
between
0.0001 and
0.99999

See Automatic
Calculations,
page A-1.

Sets the Markowitz Coefficient.

MSO: LP
Optimization
Algorithm

0: Primal
simplex, 1:
Dual simplex,
2: Hybrid
barrier primal,
3: Hybrid
barrier dual

Determines which optimization


algorithm is used. Can be defined
at the site level. See Automatic
Calculations, page A-1 for more
information on the default value for
this profile option.

Profile Options A-105

Profile Option
Name

Valid Values

Default Value

Description

MSO: Maximize
Search of
Availability
Intervals

Yes / No

Yes

Enhances the capability of the


scheduling engine to accurately
identify pockets of available time
where resource activities can be
feasibly scheduled. Valid values
are:
- Yes: Maintains a detailed picture
of the Resource Profile while
scheduling. Resource Profile refers
to the time varying picture of
requirements and availability. The
maintenance of this detailed picture
causes the planning engine to miss
fewer valid slots for scheduling
activities than otherwise.
- No: Detailed Resource Profile is
not maintained.
If you need to change the default
value of this profile in your
installation, it is recommended that
you consult with Oracle
Development before doing so.
You can set this option if you
receive the Requirement causes
resource overload exceptions in the
Planner Workbench in Enforce
Capacity Constraints Plans. For
more details, see Exception
Messages, page 17-1.
If the plan planning mode is
Constrained (Without Detailed
Scheduling), the planning engine
does not use this profile option.

A-106 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSO: Maximum
Activity Duration

Number > 0

See Automatic
Calculations,
page A-1.

Defines the Planning Engine


maximum activity duration in days.
All requirements should be less in
duration than this. If null, the
planning horizon duration is used.
If the plan planning mode is
Constrained (Without Detailed
Scheduling), the planning engine
does not use this profile option.

MSO: Maximum
Allowable Days
Late

Integer > 0

300

Limits the number of days by


which a demand or unfirmed
scheduled receipt can be moved out
when optimization is turned on.
This value is used only to improve
performance and reduce the size of
the plan for the optimization
component of the Planning Engine.
Scheduling moves demands and
unfirmed scheduled receipts out as
long as necessary. Can be defined
at the site level.
Note: Set this to a number as large
as the typical planning horizon to
avoid unusual results.

MSO: Maximum
Allowable Days
Late before Forecast
Expiration

Integer > 0

Null

Oracle Advanced Supply Chain


Planning uses this profile option
when planning supplies for forecast
scenarios from Oracle Demand
Planning, master demand schedule
forecasts, and manual master
demand schedule entries. When a
forecast or master demand
schedule entry cannot be
completely satisfied within the
allowable days late, the planning
engine does not plan supplies for
the quantity that is late by this
many days.
The profile option does not apply to
sales orders.

Profile Options A-107

Profile Option
Name

Valid Values

Default Value

Description

MSO: Maximum
Demands per
Group

Integer > 0,
smaller than
the size of a
slice

Determines the maximum number


of demands that can be grouped
together for scheduling. Within a
group, the default heuristic can try
different orders among the
demands. Can be defined at the site
level.
If the plan planning mode is
Constrained (Without Detailed
Scheduling), the planning engine
does not use this profile option.

MSO: Maximum
Demands per
Group for
Advanced
Sequencing

Any number

The profile option specifies the


number of demands that are
grouped together for scheduling.
the larger this number, the greater
the chances of obtaining good
sequences on the resources. Making
this number too large might result
in demand priorities not being fully
respected while scheduling.

MSO: Maximum
Demands per Slice

Integer >= 0

100

Determines the number of


demands in a slice. Enables the
Scheduling Engine to resolve
interactions of demands within a
slice. Supplies shared between
demands are scheduled better
when the demands are in the same
slice. However, slices that are too
large slow down the Scheduling
Engine use more memory. Can be
defined at the site level.
If the plan planning mode is
Constrained (Without Detailed
Scheduling), the planning engine
does not use this profile option.

A-108 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSO: Maximum
Inventory Level %
of Safety Stock

Between 0 and
100%

Use this option to specify


maximum inventory levels. If no
other method of calculation is
defined for an item-organization
maximum inventory level, the
levels are based on the specified
percentage of the safety stock level.

MSO: Maximum
Number of
Prepones

Number > 0

10

Scalability factor for the Scheduling


Engine. The Scheduling Engine
attempts to schedule the operations
in different orders to find a
solution. Limits the number of
times the Scheduling Engine
attempts to schedule an operation.
If there are many components for
some items or many small supplies
answering a demand, the number
of orders is larger; reduce this
parameter. Can be defined at the
site level. See Automatic
Calculations, page A-1 for more
information.
If the plan planning mode is
Constrained (Without Detailed
Scheduling), the planning engine
does not use this profile option.

MSO: Maximum
Number of Pull for
Operation

Integer > 0

When an operation cannot be


scheduled on a certain day, the
scheduling engine attempts to
schedule it on an earlier date (for
backward scheduling). This profile
option controls how many days are
tried in this manner. Many days
result in lower performance. Can be
defined at the site level. See
Automatic Calculations, page A-1
for more information.
If the plan planning mode is
Constrained (Without Detailed
Scheduling), the planning engine
does not use this profile option.

Profile Options A-109

Profile Option
Name

Valid Values

Default Value

Description

MSO: Maximum
number of
pulls/push for hard
linked operations

--

--

This hidden profile option is not


used.

MSO: Maximum
Number of Pushes
for Operation

-1 or Integer >
0

-1

When you are running constrained


plans with the Enforce Capacity
Constraints plan option checked,
this profile option controls the
number of attempts made to
schedule a resource activity
feasibly. Valid values are:
-1: Continues the search for
available capacity till the end of the
planning horizon.
Integer > 0: The number that you
specify here determines the number
of attempts that the planning
engine makes to schedule the
activity. For example, if you set the
profile option to 5, the planning
engine makes 5 attempts to
schedule the activity feasibly, and
after that schedules the activity
with an overload. The spot chosen
to schedule the activity with
overload is the initial spot that was
tried.
If the plan planning mode is
Constrained (Without Detailed
Scheduling), the planning engine
does not use this profile option.

A-110 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSO: Maximum
Operations Per Slice

Integer > 0

3000 operations

Determines the number of


operations which can be scheduled
in a slice. Limits the problem size in
a slice and can be a limiting factor
in determining the number of
demands that can be scheduled in a
slice.
Oracle recommends that you use a
large value such as the default
value.
If the plan planning mode is
Constrained (Without Detailed
Scheduling), the planning engine
does not use this profile option.

MSO: Maximum
Resource
Over-capacity

Number > 0

Assigns resource slacks when it


does not find the resource available
and it is forced to use slacks. The
Scheduling Engine initiate the
resource slack from 0 to maximum
assigned units and will jump to this
number if no solution is possible.
This limits the number of tries to
assign the resource slack. Can be
defined at the site level. See
Automatic Calculations, page A-1
for more information.
If the plan planning mode is
Constrained (Without Detailed
Scheduling), the planning engine
does not use this profile option.

MSO: Maximum
Simplex Iterations

Integer > 0

See Automatic
Calculations,
page A-1.

Parameter to set the maximum


number of simplex iterations.

Profile Options A-111

Profile Option
Name

Valid Values

Default Value

Description

MSO: Multiplier To
Derive Supply
Allocation Window

Number >= 0

Null

You can set the Firm Supply


Allocation window using the
profile option MSC: Firm Supply
Allocation Window or you can use
the manufacturing lead-time and
the profile option MSC: Multiplier
to Derive Firm Supply Allocation
Window. If you specify any value
for the latter profile option, the
information you enter for MSC:
Firm Supply Allocation Window is
ignored. If the product of this
multiplier and cumulative
manufacturing lead-time is a
fractional quantity, the number is
rounded up to the next integer.

A-112 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSO: Net All Firm


Supplies Before
Creating Planned
Order

No,

No

Nets all firmed supply available in


any future period before creating
new planned orders. The profile
option treats firmed planned orders
the same as real supplies.

All Supply
Types,
Only for Work
Orders,
Only for
Purchase and
Transfer
Supplies,
All Supply
Types
Including
By-product
Supplies

The values are:


- No: Does not net firm supplies
before creating planned orders.
- All Supply Types: Net all firm
supplies before creating planned
orders. This includes work orders,
purchase orders, transfer supplies
and firm planned orders for these
supplies.
- Only for Work Orders: Net only
firm discrete jobs before creating
planned orders.
- Only for Purchase and Transfer
Supplies: Net all firm purchased
and transfer supplies before
creating planned orders.
- All Supply Types Including
by-product/co-product supplies:
Nets all firm supplies (including
by-product and co-product
supplies) before creating planned
orders. The planning engine does
not reschedule by-product and
co-product supplies, they follow
the scheduling of the supply that
generates them. This choice allows
these supplies to be netted for
earlier demands. This may cause
late demands, but may reduce
overall inventory.

Profile Options A-113

Profile Option
Name

Valid Values

Default Value

Description

MSO: Network
routing cycle time
coefficient

Numeric

Used by the Scheduling Engine to


calculate the window of time
allocated to schedule a network
flow. This is used in conjunction
with NFL Fixed Time Window. The
window of time is (Coefficient *
Cycle time) + Fixed time window.
Defined at the site level.

MSO: Network
routing fixed time
window

Number > 0

Used by the Scheduling Engine to


calculate the window of time
allocated to schedule a network
flow. This is used in conjunction
with NFL Cycle Time Coefficient.
The window of time is (Coefficient
* Cycle time) + Fixed time window).
Defined at the site level.

MSO: Nfl Backward


Compression Pct

Between 10
and 100%

100%

Defines the percentage of the actual


resources capacity that the network
flow takes into account. A value
under 100 percent tends to offload
more activities to alternate
resources. Can be defined at the site
level.

MSO: Nfl Forward


Compression Pct

Between 10
and 100%

100%

Defines the percentage of the actual


resources capacity that the network
flow takes into account. Use in
forward phase to force the system
to use alternates and limit the
tardiness of activities. Can be
defined at the site level.

A-114 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSO: Number of
Demand Groups for
Optimization

Integer > 0

50

You can use this profile option only


for constrained plans that have
decision rules enabled. In the case
of cost-based optimization, the
planning engine considers the
demand lateness penalty cost
instead of demand priorities.
Use this profile option to instruct
the planning engine how to group
demand into demand groups by
priority ranges. For example, the
demand priority values are from 1
to 100 and you set this profile
option to 5. The planning engine
assigns demands to five demand
groups. Each group includes a
range of 20 priorities - 1 to 20, 21 to
40, 41 to 60, 61 to 80, 81 to 100.
The planning engine searches for
supplies that satisfy all demands
having priorities in the same range.
It satisfies demands in the higher
priority range first. For multiple
demands in the same priority
range, the planning engine satisfies
demands based on individual
demand priorities.
Note that too many groups may
affect performance.

MSO: Number of
Threads for
Optimization

Integer > 0

Null

This profile option applies to 64-bit


platforms only. Values greater than
1 invoke running optimized plans
in a multi-threaded mode. This
enables various optimization
problems to be solved in parallel so
that run time may be reduced.
However, multi-threading
increases the CPU usage and
memory consumption. You can
control the load on CPU by
specifying the number of threads
that you want to run in parallel.

Profile Options A-115

Profile Option
Name

Valid Values

Default Value

Description

MSO: Optimization
Advanced Start

0 and 1

Null (internally
defaulted as a
value of 1)

This profile option controls


whether the planning engine
should be set to use advanced start
(profile option value 1). This means
that the optimization engine uses
certain values from a previous run
of the plan; it sees improved
performance by reusing certain
computations.
This is an optimization engine
profile option and should not be
changed under ordinary
circumstances.

MSO: Optimization
Daily Aggregation
Buckets

Integer > 0

Null

Specifies the Daily Aggregation


Time Bucket to be used by the
Planning Engine if the profile
option MSO: Use Optimization
Internal Time Aggregation is set to
True.

MSO: Optimization
Weekly
Aggregation
Buckets

Integer > 0

Null

Specifies the Weekly Aggregation


Time Bucket to be used by the
Planning Engine if the profile
option MSO: Use Optimization
Internal Time Aggregation is set to
True.

A-116 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSO: Order
Modifier Maximum
Searching Depth

Integer

Use this profile option to specify


the maximum number of lower
levels in the supply chain that the
planning engine searches for
alternate sources, bills of material,
components, and resources to
resolve a shortage. The shortages
often occur when the planning
engine rounds down planed orders
with respect to capacity constraints
and order modifiers.
The planning engine searches this
many levels down both in:
- The organization with the
shortage
- Organizations that supply the
short organization with the short
item
Oracle suggests that:
The solution quality improves with
higher numbers while the
processing time worsens with
higher numbers.
For each integer increase in the
profile option, processing time
worsens at a much higher rate than
solution quality improves.
You consider the tradeoffs and tend
towards lover rather than higher
numbers.

MSO: Overlap
Activities by MTQ

Yes/No

No

Use profile option MSO: Overlap


Activities by MTQ to control
overlapping activities inside one
operation. Valid values are:
- Yes: Allow overlapping activities
inside one operation.
- No: Prevent overlapping activities
inside one operation.

Profile Options A-117

Profile Option
Name

Valid Values

Default Value

Description

MSO: Peg
By-product
Supplies

Yes/No

Yes

Yes: Pegging is considered when


scheduling operations with
by-product supply. Scheduling of
these operations respects demand
for the by-product and demand for
the main product. After scheduling
these operations, the by-product
supply date is updated to reflect
the operation scheduled date.
No: By-Product Supplies are not
pegged to demands For
constraint-based plans. Set this
profile option to No with items that
are components on the supply
chain bill of materials and that are
by-product on a different level of
the same supply chain bill of
materials. Selecting No prevents the
planning engine from continuous
looping between the component
demand and the by-product
supply.

MSO: Penalty Basis


for Changeovers

Changeover
Time
Changeover
Penalty

Indicates whether the changeover


time of the changeover penalty is to
be used as the criterion for
calculation the ideal sequence.
If Changeover Time, ASCP uses the
relative changeover times between
setup types as the criteria for
deciding on the ideal sequence of
setup types.
If Changeover Penalty, ASCP uses
the relative changeover penalties
between setup types as the criteria
for deciding on the ideal sequence
of setup types.

A-118 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSO: Penalty Cost


Factor for
Exceeding Item
Material Capacity
Flexfield Attribute

Integer >= 0

Null

Stores the flexfield column name


that contains the value in the
corresponding table. Setup
performed only during application
install. See Flexfield Attributes,
page A-1 for more information.

MSO: Penalty Cost


Factor for
Exceeding Material
Capacity

Number >= 0

Null

Defines a penalty cost factor for


exceeding material capacity.

MSO: Penalty Cost


Factor for
Exceeding Material
Capacity Flexfield
Attribute

Number

Automatically
generated to
denote flexfield
segment holding
the penalty factor

This profile option stores the item


flexfield segment that holds the
penalty cost factor for exceeding
material capacity. The collections
process Generate Planning Flexfield
concurrent program captures the
segment when it first runs during
installation.

MSO: Penalty Cost


Factor for
Exceeding Org
Material Capacity
Flexfield Attribute

Integer >= 0

Null

Stores the flexfield column name


that contains the value in the
corresponding table. Setup
performed only during application
install. See Flexfield Attributes,
page A-1 for more information.

MSO: Penalty Cost


Factor for
Exceeding Org
Resource Capacity
Flexfield Attribute

Integer >= 0

Null

Stores the flexfield column name


that contains the value in the
corresponding table. Setup
performed only during application
install. See Flexfield Attributes,
page A-1 for more information.

MSO: Penalty Cost


Factor for
Exceeding Org
Transportation
Capacity Flexfield
Attribute

Integer >= 0

Null

Stores the flexfield column name


that contains the value in the
corresponding table. Setup
performed only during application
install. See Flexfield Attributes,
page A-1 for more information.

Profile Options A-119

Profile Option
Name

Valid Values

Default Value

Description

MSO: Penalty Cost


Factor for
Exceeding Resource
Capacity

0 and 1

Null (internally
defaulted as a
value of 1)

Denotes a factor for plan profit


computations that is invoked only
when the plan profit parameter for
optimization has a value greater
than 0. The penalty cost factor is
multiplied by the resource cost to
give the cost of overloading a
particular resource.

MSO: Penalty Cost


Factor for
Exceeding Resource
Capacity Flexfield
Attribute

Integer >= 0

Null

Stores the flexfield column name


that contains the value in the
corresponding table. Setup
performed only during application
install. See Flexfield Attributes,
page A-1 for more information.

MSO: Penalty Cost


Factor for
Exceeding
Transportation
Capacity Flexfield
Attribute

Integer >= 0

Null

Stores the flexfield column name


that contains the value in the
corresponding table. Setup
performed only during application
install. See Flexfield Attributes,
page A-1 for more information.

MSO: Penalty Cost


Factor for Late
Demands

Number > 0

None

Defines a penalty cost factor


common to all demands. The
demands include sales orders,
forecasts and safety stock. Can be
defined at the site level.

MSO: Penalty Cost


Factor for Late
Forecasts Flexfield
Attribute

Integer >= 0

Null

Stores the flexfield column name


that contains the value in the
corresponding table. Setup
performed only during application
install. See Flexfield Attributes,
page A-1 for more information.

MSO: Penalty Cost


Factor for Late Item
Demands Flexfield
Attribute

Integer >= 0

Null

Stores the flexfield column name


that contains the value in the
corresponding table. Setup
performed only during application
install. See Flexfield Attributes,
page A-1 for more information.

A-120 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSO: Penalty Cost


Factor for Late Org
Demands Flexfield
Attribute

Integer >= 0

Null

Stores the flexfield column name


that contains the value in the
corresponding table. Setup
performed only during application
install. See Flexfield Attributes,
page A-1 for more information.

MSO: Penalty Cost


Factor for Late Sales
Orders Flexfield
Attribute

Integer >= 0

Null

Stores the flexfield column name


that contains the value in the
corresponding table. Setup
performed only during application
install. See Flexfield Attributes,
page A-1 for more information.

MSO: Penalty
Multiplier Outside
Unconstrained
Window

MSO: Postpone Use


of Alternates to
Latest Possible
Time

This profile option specifies an


extra lateness penalty when
scheduling later than the
unconstrained latest possible
completion time for a given
activity.
Yes/No

No

Use this profile option to specify


when the planning engine should
plan alternate supplies. Valid
values are
- Yes: Postpone planning them until
the last possible moment
- No: Plan them when you need to
do so to create the best plan for the
item

MSO: Preprocessing
Aggregator Fill

Integer > 0

See Automatic
Calculations,
page A-1.

Preprocessor aggregator fill.

MSO: Preprocessing
Aggregator Limit

Integer > 0

See Automatic
Calculations,
page A-1.

Parameter to control preprocessing


aggregator limit.

MSO: Preprocessing
Flag for LP Matrix

0 and 1

See Automatic
Calculations,
page A-1.

Contains the presolve indicator.

Profile Options A-121

Profile Option
Name

Valid Values

Default Value

Description

MSO: Preprocessor
LP Compression

Not used.

MSO: Primal
Simplex Parameter

-1, 0, 1, 2, 3,
and 4

See Automatic
Calculations,
page A-1.

Gradient parameter for primal


simplex algorithm.

MSO: Primal/Dual
Preprocessing
Reduction

0, 1, 2, and 3

See Automatic
Calculations,
page A-1.

Used by optimization.

MSO: Pull push


base

Positive
Integers

Each time the planning engine


needs to search for a new spot to
schedule it looks ahead by a certain
time period that is dictated by the
settings of the profile options MSO:
Push Pull Base and MSO: Push Pull
Offset.
For more details, see Requirement
causes resource overload exception,
page 17-27.

MSO: Pull push


offset

Positive
integer in
mnutes

1440

Each time the planning engine


needs to search for a new spot to
schedule it looks ahead by a certain
time period that is dictated by the
settings of the profile options MSO:
Push Pull Base and MSO: Push Pull
Offset.
For more details, seeRequirement
causes resource overload exception,
page 17-27 .

MSO: Queue Time


Factor

Number >= 0

None

Increases item lead-time in


optimization, so that lead-time
values are close to those used in the
Scheduling Engine. Optimization
lead-time is padded to include
queue time.

A-122 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSO: Reschedule
Jobs Out to Reduce
Inventory Carrying
Costs

Yes/No

Yes

This profile option involves right


justifying standard and lot-based
discrete jobs when rescheduling
them out to line up with other
supplies for the job. When there is a
constraint, the planning engine
always moves the jobs based on the
constraint. When there are no
constraints, you have the option to
instruct the planning engine to
right justify the jobs:
- Yes: The planning engine attempts
to schedule the job as late as
possible for one or more demands.
- No: The planning engine does not
reschedule or right justify the job
beyond its old due date. If there is
existing capacity earlier than the
old due date of the job, the
planning engine may recommend a
reschedule in.
This profile option does not apply
to other order types, for example,
purchase orders and purchase
requisitions.

MSO: Reschedule
Shared Supply to
Influence Batching

Yes/No

No

Determines whether the Planning


Engine schedules shared supplies
early to avoid item-based resource
constraints prior to batch resources.
Valid values are Yes (considers
whether scheduling shared
supplies early will allow
subsequent resource batching; this
value improves the scheduled
utilization of batch resources by
considering earlier constraints) and
No (schedules resource batching
when supplies are available).

Profile Options A-123

Profile Option
Name

Valid Values

Default Value

Description

MSO: Resource
Adjustment Factor
For Improved
Offloading to
Alternates

A number
between and
including 0
and 1

Null (internally
defaulted as a
value of 1)

The factor that the planning engine


uses to reduce the resource
availability when making the
sourcing decision. For example, if
the factor is set to 0.8, the resource
availability is reduced by 20% and
the planning engine uses more of
the alternate processes. Then, at the
time of scheduling, planning has
more flexibility.

MSO: Resource
Batching Strategy

Nearest Date/
Level
Utilization

Nearest Date

Selects order scheduling strategy


used in resource batching. Valid
values are Nearest Date (schedules
orders to load resources nearest the
due date of the order) and Level
Utilization (schedules orders to
level utilization of the resource).

MSO: Setup Pattern


Calculation
Window (multiplier
of Resource
Sequencing
window

any number

A window is calculated by
multiplying the Resource's
Sequencing window value by the
value in this profile.

MSO: Resource
Group for the Line
Flexfield Attribute

Integer >= 0

The relative mix of various setup


types that fall into this window is
calculated and then applied to each
resource sequencing window.
When MSO: Use Sequencing
Template is set to Yes, ASCP uses
this calculated mix of setup types to
determine the desired spots.
Null

Stores the name of the flexfield


column that contains the value in
the corresponding table. This setup
is only performed during
application install. See Flexfield
Attributes, page A-1 for more
information.

A-124 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSO: Schedule
Across Breaks

Yes/No

Yes (can
schedule across
break)

Determines whether the scheduling


engine starts an activity before a
break and ends it after the break. If
set to No, verify that every activity
has enough resource in one shift
(otherwise the activities are moved
to the end of the horizon). Can be
defined at the site level.

MSO: Schedule PO
in FIFO

Yes

n/a

n/a

MSO: Schedule
Simultaneous
Resources Across
Breaks

Yes/No

Yes (can
schedule across
break)

This profile option behaves the


same as profile option MSO:
Schedule Across Breaks. However,
it only applies to simultaneous
resources.

MSO: schedule
window width

Integers >=0

8 days

Defines time window (days) that


the scheduling engine looks for its
primary resource. If the primary
resource is not in this window, the
scheduling engine moves to an
alternate resource. Can be defined
at the site level.

MSO: Scheduler
Time Step

Reserved for future use.

MSO: SCO Dual


Variables Tolerance

Numeric

0.000000001

Parameter used internally for


optimization. Consult Oracle
Development and Oracle Support
before modifying this profile
option.

MSO: SCO Reduced


Cost Tolerance

Numeric

0.000000001

Parameter used internally for


optimization. Consult Oracle
Development and Oracle Support
before modifying this profile
option.

Profile Options A-125

Profile Option
Name

Valid Values

Default Value

Description

MSO: Simplex
Feasibility
Tolerance

A number
between e-9
and e-4

See Automatic
Calculations,
page A-1.

Parameter to set the simplex


feasibility tolerance.

MSO: Simplex
Optimality
Tolerance

A number
between e-9
and e-4

See Automatic
Calculations,
page A-1.

Parameter to set the optimality


tolerance for the simplex algorithm.

MSO: Simplex
Perturbation
Constant

A number
greater than
e-8

See Automatic
Calculations,
page A-1.

Parameter to set the simplex


perturbation constant.

MSO: Simplex
Perturbation Limit

Integer > 0

See Automatic
Calculations,
page A-1.

Parameter for the simplex


perturbation limit.

MSO: Simplex
Perturbation
Parameter

0 and 1

See Automatic
Calculations,
page A-1.

Provides a perturbation constant


for the Planning Engine. Sets the
amount by which the Planning
Engine perturbs the upper and
lower bounds on the variables
when a problem is perturbed.

MSO: Simplex
Presolve Limit

-1, 0, and
integer > 0

See Automatic
Calculations,
page A-1.

Parameter to set the limit on the


number of pre-solves.

MSO: Simplex
Singularity Repair
Limit

Integer > 0

See Automatic
Calculations,
page A-1.

Parameter to set the simplex


singularity repair limit.

MSO: Simultaneous
Resource Overlap
Mode

Not used.

A-126 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSO: Slack Hours


for Batch Resource

Integer

Null

This profile value is used by Oracle


Advanced Supply Chain Planning
to right justify the maximum end
date for a scheduled batch resource.
The value specified is the amount
of slack time (in hours) to delay
scheduling the resource so that
other supplies can be included in
the same batch even though they
cannot be scheduled as early as the
original supply. This means that the
batch must wait for the constrained
supply.

MSO: Solve Dual


Problem

0 and 1

See Automatic
Calculations,
page A-1.

Controls whether the Planning


Engine solves the dual problem or
the primal problem.

MSO: Sourcing
Allocation Window

integer >= 1

Specifies the Allocation Percentages


Satisfaction Period. The constraints
are enforced in a rolling horizon
manner. Used with Enforce
Sourcing Constraints enabled in
specific plan options.

Profile Options A-127

Profile Option
Name

Valid Values

Default Value

Description

MSO: Split Planned


Orders for
Assigned Units

Yes / No

Yes

This profile option is used by


Oracle Advanced Supply Chain
Planning optimized plans only. It
specifies if the planning engine
should attempt to split planned
orders such that they can be
scheduled within a specific day.
The valid values are:
- Yes: Create more planned orders
with quantities that can be
scheduled by the resource units
available within a given day.
- No: The planning engine
generates larger planned orders
that may require a resource
duration spanning several days.
Note that the maximum number of
resource units at the routing level
will always be respected.

MSO: Spread
Resource
Consumption
Within
Optimization

Yes/No

Null (interpreted
as No)

This profile specifies how the


optimization engine should model
resource consumption is modeled
in optimization. Valid values are:
- Yes: Consume resources at the
first operation. This value provides
improved optimization engine
performance.
- No: Consume resources at the
operation to which they belong.
This value provides improved
optimization engine accuracy.

MSO: Substitute
Item Penalty

Number > 0

None

Defines an internal penalty weight


for substitute item objective in
supply chain optimization.

A-128 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSO: Supply
Reschedule
Window Size for
Safety Stock
Pegging

Integer > 0

Null

This profile options provides an


estimate of the number of days by
which the supply and its associated
demand (dependent demand)
moves due to constraints. You can
use this profile option to specify the
number of days a specific supply
can satisfy safety stock demand.

MSO: Supply
Window Size

Integer >= 0

Null

During priority pegging, supplies


are sorted based on supply type,
then smallest quantity, then by
schedule date. The highest priority
demands from the first demand
window will peg to the sorted
supplies in the first window if
possible. When the supplies from
one window are all pegged, the
demand will peg to the highest
sorted supply in the next window
until all demands are pegged. This
is stated as the number of calendar
days including non-workdays. Null
is treated as 1 in the Planning
Engine.
If the plan planning mode is
Constrained (Without Detailed
Scheduling), the planning engine
uses this profile option as value 1
day.

MSO: Target
Inventory Level %
of Safety Stock

Between 0 and
100%

Use this option to specify target


inventory levels. If no other method
of calculation is defined for an
item-organization target inventory
level, the levels are based on the
specified percentage of the safety
stock level.

Profile Options A-129

Profile Option
Name

Valid Values

Default Value

Description

MSO: Transfer
Quantity Threshold
for Enforcing Hard
Links

Null, Number
between and
including 0
and 1

Use this profile option to instruct


the planning engine to ignore the
hard link constraints if a transfer
quantity is less than or equal to this
percent threshold of the
corresponding order quantity.
Valid values are
- Number between 0 and 1: Ignores
hard link constraints for transfer
quantities less than or equal to this
percent threshold
- Null: Respects all hard link
constraints regardless of the size of
the transfer quantities

MSO: Upper Limit


for Maximum Time
Offset for Hard
Links

Integer
(including 0),
Null

Null

Use this profile option to set an


upper limit for the maximum time
offset. If a maximum time offset is
higher than this number, the
planning engine uses this number
instead of what you set. Valid
values are:
- Integer (including 0): Use this
number
- Null: Use 10,000,000

A-130 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSO: Use Breaks in


Calculation of
Unconstrained
Scheduling
Windows

Yes/No

Yes

The planning engine calculates an


unconstrained scheduling window
for each resource activity and
supply in a plan. The scheduling
window is defined by the dates:
- Unconstrained Earliest Possible
Start Time (UEPST)
- Unconstrained Earliest Possible
Completion Time (UEPCT)
- Unconstrained Latest Possible
Start Time (ULPST)
- Unconstrained Latest Possible
Completion Time (ULPCT).
If this profile option is Yes, the
planning engine does not set any of
these dates during a break even if
the calculation places it there.
If this profile option is No, the
planning engine does set any of
these dates during a break if the
calculation places it there.
This is a user level profile option.

Profile Options A-131

Profile Option
Name

Valid Values

Default Value

Description

MSO: Use
Collections Start
Time

Yes

Yes

Use this profile option to


coordinate plan start date and
collections start time. This affects
how the plan calculates resource
availability. Valid values are:

No,
Use Input
Demand Plan
Start Time or
Collections
Start Time,

- No: Always use plan start time.


- Yes: Use collections start time.

Use Input
Demand Plan
Start Time or
Plan Start
Time

- Use Input Demand Plan Start


Time or Collections Start Time: If
there is an input demand plan, the
planning engine uses the Input
Demand Plan Start Time.
Otherwise, it uses the Collections
Start Time.
- Use Input Demand Plan Start
Time or Plan Start Time: The
planning engine uses the Input
Demand Plan Start Time.
Otherwise, it uses the Plan Start
Time.

MSO: Use
Effectivity Date to
Infer End Item
Substitute Priority

Yes/No/Null

Null

Use this profile option to specify


the method by which the planning
engine selects end-item substitute
items. Valid values are:
- Yes: Use effectivity date from the
substitute list for the demanded
item. The substitute item with the
earliest effectivity date has the
highest priority in the substitution
chain.
- No/Null: Use substitution distance
from the demanded item. The
substitute item with the least
distance has the highest priority in
the substitution chain.

A-132 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSO: Use Existing


Supplies in
Alternate
BOM/Subs.

0, 1, 2, 3

Use this profile option to specify


how the planning engine should
use supplies of substitute
components and supplies of
components in alternate bills of
material to satisfy demands. Valid
values are:
- 0: Use supplies of both substitute
components and supplies of
components in alternate bills of
material
- 1: Use supplies of substitute
components; do not use supplies of
components in alternate bills of
material
- 2: Do not use supplies of either
substitute components or supplies
of components in alternate bills of
material
- 3: Use supplies of components in
alternate bills of material; do not
use supplies of substitute
components

MSO: Use Item


Shelf Life Days in
Scheduling Buy or
Make Orders

Yes/No

No

Use this profile option to instruct


the planning engine whether to use
the item shelf life days as a backup
maximum time offset between the
operation that produces an item
and the operation that consumes it.
Valid values are:
- Yes: If the operation that produces
the item does not have a maximum
time offset, use item shelf life days
as the maximum time offset.
No: Do not use item shelf life days
as a backup maximum time offset.

Profile Options A-133

Profile Option
Name

Valid Values

Default Value

Description

MSO: Use of
Assigned Units in
Scheduling

Variable /
Fixed at
Routing Value

Variable

Controls the number of resource


units to be used when scheduling a
resource activity. Valid values are:
- Variable: Permits a choice ranging
between a minimum of one unit
and a maximum value equivalent
to the assigned units specified on
the routing for the item.
- Fixed at Routing Value: Forces the
scheduling engine to always choose
the number of assigned units
specified in the routing when
scheduling a resource activity. It is
recommended that you choose this
option when you do not need to
use the flexibility of the Variable
option.

Note: The assumption that the


activity duration is less when
more units are chosen is only
valid for the basis type of Item
specified in the Operation >
Resources form.

MSO: Use
Optimization and
Decision Rules for
Simulation

Yes/No

No

For online planner sessions against


constrained plans with decision
rules or optimized plans, select:

Yes: To rerun the optimization


and decision rules-based
decisions during the online
planner session

No: To retain the optimization


and decision rules-based
decisions from the initial
planning run for the online
planner session

A-134 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSO: Use Safety


Lead Time

Yes/No

No

Use this profile option to instruct


the planning engine how to plan
material to be completed early as a
safety buffer. Values are:
- Yes: Use safety lead-time
planning. The value in item
attribute Safety Stock Percent is the
safety lead-time in days; for
example, if safety lead-time is two
days, enter 200.
- No: Use non-transient / transient
safety stock planning. The value in
item attribute Safety Stock Percent
is a percent of demand.

MSO: Use SCO


Time Aggregation

True/False

False

Determines whether the Planning


Engine should use different
aggregate time buckets than
specified in the aggregation settings
of the plan options. The Planning
Engine use the values defined in
the plan options. You can specify
large values for daily and weekly
buckets for Planning Engine
output, but this increases Planning
Engine calculation time. Valid
values are: True: The Planning
Engine uses aggregate time buckets
specified in MSO: Optimization
Daily Aggregation Buckets and
MSO: Optimization Weekly
Aggregation Buckets. The period
time bucket is derived. False: The
Planning Engine uses the same
aggregate time buckets as specified
in the Aggregation tab of the Plan
Options window.

Profile Options A-135

Profile Option
Name

Valid Values

Default Value

Description

MSO: Use
Sequencing
Template

Yes/No

No

This profile option specifies


whether Oracle Advances Supply
Chain Planning tries to schedule
activities in accordance with a
determined preferred sequence of
activities.
If Yes, the planning engine
determines a preferred sequence of
activities on resources and tries to
schedule activities in accordance
with the sequence. This setting is
recommended if the sequence
dependent setup resource is the
primary bottleneck.
If No, the sequence of activities is
determined more dynamically
when scheduling other activities.
This setting is recommended if
there are multiple bottleneck
resources.

MSO: Use Shift


Definitions When
Scheduling Lead
Times

Yes/No

No

Determines whether the planning


engine needs to take into account
shift times for calculating
lead-times on shipping, receiving,
and carrier calendars. Values are:
- Yes: Considers shift definitions for
calculating lead-times on calendars
in case of constrained plans.
- No: Shift definitions are not
considered when offsetting
lead-times on calendars.
If the plan planning mode is
Constrained (Without Detailed
Scheduling), the planning engine
does not use this profile option.

A-136 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Profile Option
Name

Valid Values

Default Value

Description

MSO: Use up
existing supply of
primary
components before
substitute

Yes/No

Yes

Use this profile option to specify


whether to use the supply of
substitute components or the
primary component first. Valid
values are:
- Yes: Use the supply of the primary
component before using the supply
of the substitute components
- No: Use the supply of the
substitute components before using
the supply of the primary
component

MSR Profile Options


The following table lists and defines the MSR profile options in Oracle Advanced
Planning.
Profile Option
Name

Valid Values

Default Value

Description

MSR: Budget
Category Set

Null or any
category sets

Null

Use this profile option to specify the


categories that you can use when
defining budgets in Oracle Inventory.
Valid values are:
- Null: Define budgets with any category.
- Any category set: Define budgets only
with categories that are in the category
set.

MSR:
Postponement
Factor

Integers >= 0

10

Specifies maximum depth in the bill of


materials and sourcing tree to which
uncertainty must be postponed.

Profile Options A-137

Profile Option
Name

Valid Values

Default Value

Description

MSR: Safety Stock


Holding Strategy

Destination
Organization
or Source
Organization

Source
Organization

Specifies where safety stock should be


held when the carrying cost is the same
for an item in the destination
organization and a source organization.
A 0 value causes the safety stock to be
held at the destination organization. A 1
value causes the safety stock to be held at
the source organization.

MSR: Probability
Distribution Type

Cumulative
Probabilities/
Probabilities

Probabilities

Determines probability distribution type


associated with forecast sets as input to
Oracle Inventory Optimization. Valid
Values are: Probabilities: Demand
uncertainty is stated in terms of a
(non-cumulative) probability
distribution. Cumulative Probabilities:
Demand uncertainty is stated in terms of
a cumulative probability distribution.

A-138 Oracle Advanced Supply Chain Planning Implementation and User's Guide

B
Flexfields
This appendix covers the following topics:

Overview of ASCP Flexfields

Applying Flexfields to Different Versions of Oracle RDBMS

Overview of ASCP Flexfields


The following flexfields are used to enter penalty cost data at the appropriate levels for
independent demands, items, and resources.
Penalty Cost Factor for Late Demands (at the demand level)
Defined via a flexfield in the Forecast Items form (for forecasts) or in the Scheduling
region of the Sales Orders form (for sales orders). This will be stored in the table
OE_ORDER_LINES_ALL and MRP_FORECAST_DATES.
Penalty Cost Factor for Late Demands (at the item level)
Defined via a flexfield in the Items form. This will be stored in the table
MTL_SYSTEM_ITEMS.
Penalty Cost Factor for Late Demands (at the org level)
Defined via a flexfield in the Organizations Parameters form. This will be stored in the
table MTL_PARAMETERS.
Penalty Cost Factor for Exceeding Material Capacity (at the item/vendor level)
Defined via a flexfield in the Supplier-Item Attributes form (in the header region). It
will be stored in PO_ASL_ATTRIBUTES.
Penalty Cost Factor for Exceeding Material Capacity (at the item level)
Defined via a flexfield in the Items form. It will be stored in MTL_SYSTEM_ITEMS.
Penalty Cost Factor for Exceeding Material Capacity (at the org level)
Defined via a flexfield in the Organizations Parameters form. This will be stored in the
table MTL_PARAMETERS.

Flexfields B-1

Penalty Cost Factor for Exceeding Resource Capacity (at the resource level)
Defined via a flexfield in the Department Resources form. This will be stored in the
table BOM_DEPARTMENT_RESOURCES.
Penalty Cost Factor for Exceeding Resource Capacity (at the org level)
Defined via a flexfield in the Organizations Parameters window. This will be stored in
the table MTL_PARAMETERS.
Penalty Cost Factor for Exceeding Transportation Cap. (ship method level)
Defined via a flexfield in the Inter-location Transit Times form. It will be stored in
MTL_INTERORG_SHIP_METHODS.
Penalty Cost Factor for Exceeding Transportation Capacity (at the org level)
Defined via a flexfield in the Organizations Parameters form. This will be stored in the
table MTL_PARAMETERS.
Other APS flexfields are:
Aggregate Resource for a Resource
This is defined via a flexfield in the Department Resources form. It is based on the
existing flexfield Aggregate Resource Id. It is stored in the table
BOM_DEPARTMENT_RESOURCES.
Priority for Substitute Items
This is defined in the Substitute Components form. This is stored in the table
BOM_SUBSTITUTE_COMPONENTS.
Priority for MDS Entries
This is defined via a flexfield in the Master Demand Schedule Entries form. It is stored
in the table MRP_SCHEDULE_DATES.
Service Level (at the item level)
This is defined via a flexfield in the Items form. It is stored in the table
MTL_SYSTEM_ITEMS.
Service Level (at the org level)
This is defined via a flexfield in the Organization Parameters form. It is stored in the
table MTL_PARAMETERS.
Service Level (at the customer level)
This is defined via a flexfield in the Customer Entries form. It is stored in the table
RA_CUSTOMERS.

Applying Flexfields to Different Versions of Oracle RDBMS


Oracle ASCP and Oracle Global Order Promising checks to whether you have existing
flexfield. If you do, it does not overwrite your existing settings.

B-2 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Transportation Capacity
Oracle ASCP and Oracle Global Order Promising provides fields in the Inter-Location
Transit Time window for setting load weight and load volume.
Creating Demand Priority Flexfield Numbers Manually
To Create Demand Priority Flexfield Number Manually
1.

From system administrator responsibility, navigate to Application > Flexfields >


Descriptive > Segments.

2.

Double-click Segments.
The Descriptive Flexfield Segments window appears.

3.

For the Application field, click Find and select Oracle Master Scheduling/MRP
MRP_SCHEDULE_DATES.

4.

Click Segments.
The Segments Summary window appears.

5.

Click New.
Fill in the fields as shown in the following table:

6.

Field

Enter

Name

Demand Priority

Window Prompt

Demand Priority

Column

An attribute column (for example, attribute


10)

Number

Click Value Set.


The Value Set window appears.

7.

For Value Set Name, click Find.


The Find Value Sets window appears.

8.

From list of values, select 7/Number.

9.

Click OK.

Flexfields B-3

To create Profile
1.

Changes responsibility to Application Developer. Select Profile.

2.

Fill in the fields as shown in the following table:


Fields

Enter

Name

MRP_DMD_PRIORITY_FLEX_NUM

Application

Select Oracle Master Scheduling/MRP from


List of Values

User Profile Name

Same as Name

Description

MRP:demands flexfield attribute for


demand priority

3.

Save and close this window.

4.

Switch responsibilities back to System Administrator.

5.

Select Profile > System.


The Find System Profile Values screen appears.

6.

In the Profile filed, find the Profile MRP_DMD_PRIORITY_FLEX_NUM from the


List of Values.

7.

Click Site.

8.

Click Find.
The System Profile Values screen appears.

9.

In the site column, enter the number 10 (or whatever number you chose for
column).

B-4 Oracle Advanced Supply Chain Planning Implementation and User's Guide

C
Control Files
This appendix covers the following topics:

Setup Data Control Files

Supply Control Files

Demand Control Files

User-Defined Keys

Setup Data Control Files


The following table shows the setup data control files.
Business Object

Flat File Loader's File Name


Option

Control Files

Bill of Materials

Bills of Material Headers

MSC_ST_BOMS.ctl

Bill of Materials

Bills of Material Components

MSC_ST_BOM_COMPONEN
TS.ctl

Bill of Materials

Component Substitutes

MSC_ST_COMPONENT_SU
BSTITUTES.ctl

Items

Items

MSC_ST_SYSTEM_ITEMS.ctl

Routings

Routings

MSC_ST_ROUTINGS.ctl

Routings

Routing Operations

MSC_ST_ROUTING_OPERA
TIONS.ctl

Control Files C-1

Business Object

Flat File Loader's File Name


Option

Control Files

Routing

Operation Resources

MSC_ST_OPERATION_RESO
URCES.ctl

Resources

Resources

MSC_ST_DEPARTMENT_RE
SOURC.ctl ES

Resource

Resource Availability

MSC_ST_RESOURCE_CHAN
GES.ctl

Resource

Resource Shifts

MSC_ST_RESOURCE_SHIFT
S.ctl

Resource

Resource Groups

MSC_ST_RESOURCE_GROU
PS.ctl

Projects and tasks

Project Tasks

MSC_ST_PROJECT_TASKS.ct
l

Unit of Measure

Units of Measure

MSC_ST_UNITS_OF_MEASU
RE.ctl

Unit of Measure

Units of Measure Class


Conversions

MSC_ST_UOM_CLASS_CON
VERSIONS.ctl

Unit of Measure

Units of Measure Conversions

MSC_ST_UOM_CONVERSIO
NS.ctl

Item Categories

Category Sets

MSC_ST_CATEGORY_SETS.c
tl

Item Categories

Item Categories

MSC_ST_ITEM_CATEGORIE
S.ctl

Sourcing Rules

Item Sourcing

MSC_ST_ITEM_SOURCING.c
tl

Sourcing Rules

Inter Org Shipment Method

MSC_ST_INTERORG_SHIP_
METHODS.ctl

Calendars

Calendars

MSC_ST_CALENDARS.ctl

C-2 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Business Object

Flat File Loader's File Name


Option

Control Files

Calendar

Workday Patterns

MSC_ST_WORKDAY_PATTE
RNS.ctl

Calendar

Shift Times

MSC_ST_SHIFT_TIMES.ctl

Calendar

Calendar Exceptions

MSC_ST_CALENDAR_EXCE
PTIONS.ctl

Calendar

Shift Exceptions

MSC_ST_SHIFT_EXCEPTIO
NS.ctl

Resource Demand

Resource Requirements

MSC_ST_RESOURCE_REQUI
REMENTS.ctl

Supplier Capacity

Item Suppliers

MSC_ST_ITEM_SUPPLIERS.c
tl

Supplier Capacity

Supplier Capacities

MSC_ST_SUPPLIER_CAPAC
ITIES.ctl

Supplier Capacity

Supplier Flex Fences

MSC_ST_SUPPLIER_FLEX_F
ENCES.ctl

Trading Partners

Trading Partners

MSC_ST_TRADING_PARTN
ERS.ctl

Trading Partners

Trading Partner Sites

MSC_ST_TRADING_PARTN
ER_SITES.ctl

Trading Partners

Location Associations

MSC_ST_LOCATION_ASSO
CIATIONS.ctl

Trading Partners

Sub Inventories

MSC_ST_SUB_INVENTORIE
S.ctl

Supply Chain People

Partner Contacts

MSC_ST_PARTNER_CONTA
CTS.ctl

Demand Class

Demand Class

MSC_ST_DEMAND_CLASSE
S.ctl

Control Files C-3

Supply Control Files


The following table shows the control files for supplies.
Business Object

Flat File Loader's File Name


Option

Control Files

Work Order

Work Order Supplies

MSC_ST_SUPPLIES_WO.ctl

Requisitions

Requisition Supplies

MSC_ST_SUPPLIES_REQ.ctl

On hand

On-hand Supplies

MSC_ST_SUPPLIES_ONHA
ND.ctl

Intransit

Intransit Supplies

MSC_ST_SUPPLIES_INTRA
NSIT.ctl

Purchase Order

Purchase Order Supplies

MSC_ST_SUPPLIES_PO.ctl

Supply forecast

Plan Order Supplies

MSC_ST_SUPPLIES_PLAN_
ORDERS.ctl

Supply forecast

Plan Order Designators

MSC_ST_DESIGNATORS_PL
AN_ORDERS.ctl

Demand Control Files


The following table shows demand control files.
Business Object

Flat File Loader's File Name


Option

Control Files

Sales Orders

Sales Order Demands

MSC_ST_SALES_ORDERS.ctl

Demand Forecast

Forecast Demands

MSC_ST_DEMANDS_FOREC
AST.ctl

Demand Forecast

Forecast Designators

MSC_ST_DESIGNATORS_FO
RECAST.ctl

C-4 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Business Object

Flat File Loader's File Name


Option

Control Files

Master Demand Schedule

Demand Schedule Demands

MSC_ST_DEMANDS_MDS.ct
l

Master Demand Schedule

Demand Schedule
Designators

MSC_ST_DESIGNATORS_M
DS.ctl

Work Order Component


Demand

Work Order Component


Demands

MSC_ST_DEMANDS_WORK
_ORDER.ctl

Safety Stocks

Safety Stocks

MSC_ST_SAFETY_STOCKS.c
tl

Reservations

Reservations

MSC_ST_RESERVATIONS.ctl

User-Defined Keys
COMPANY_NAME is required only if SCE is installed. For standalone APS, this is
defaulted to -1.
The following table shows user-defined keys (UDK's) for various business objects.
Business Object

Table

User-Defined Key (UDK)

Item

MSC_ST_SYSTEM_ITEMS

SR_INSTANCE_CODE,
ORGANIZATION_CODE,
ITEM_NAME,
COMPANY_NAME

BOM

MSC_ST_BOMS

SR_INSTANCE_CODE,
ORGANIZATION_CODE,
BOM_NAME (defaulted from
ASSEMBLY_NAME if Null),
ASSEMBLY_NAME,
ALTERNATE_BOM_DESIGN
ATOR (null allowed),
COMPANY_NAME

Control Files C-5

Business Object

Table

User-Defined Key (UDK)

BOM

MSC_ST_BOM_COMPONEN
TS

SR_INSTANCE_CODE,
ORGANIZATION_CODE,
BOM_NAME (defaulted from
ASSEMBLY_NAME if Null),
ASSEMBLY_NAME,
ALTERNATE_BOM_DESIGN
ATOR (can be null),
OPERATION_SEQ_CODE (if
null or character would be
defaulted to 1),
COMPONENT_NAME,
EFFECTIVITY_DATE,
DISABLE_DATE (can be
null), COMPANY_NAME

BOM

MSC_ST_COMPONENT_SU
BSTITUTES

SR_INSTANCE_CODE,
ORGANIZATION_CODE,
BOM_NAME (defaulted from
ASSEMBLY_NAME if Null),
ASSEMBLY_NAME,
ALTERNATE_BOM_DESIGN
ATOR (can be null),
OPERATION_SEQ_CODE (if
null or character would be
defaulted to 1),
COMPONENT_NAME,
SUB_ITEM_NAME,
COMPANY_NAME

Categories

MSC_ST_CATEGORY_SETS

SR_INSTANCE_CODE,
CATEGORY_SET_NAME,
COMPANY_NAME

Categories

MSC_ST_ITEM_CATEGORIE
S

SR_INSTANCE_CODE,

C-6 Oracle Advanced Supply Chain Planning Implementation and User's Guide

ORGANIZATION_CODE,
CATEGORY_SET_NAME,
CATEGORY_NAME,
ITEM_NAME,
COMPANY_NAME

Business Object

Table

User-Defined Key (UDK)

UOM

MSC_ST_UNITS_OF_MEASU
RE

UOM_CODE,

MSC_ST_UOM_CLASS_CON
VERSIONS

ITEM_NAME,

UOM

UNIT_OF_MEASURE (if null


would be defaulted by
UOM_CODE),
COMPANY_NAME

FROM_UOM_CODE,
FROM_UNIT_OF_MEASURE
(defaulted from
FROM_UOM_CODE if null),
TO_UOM_CODE,
TO_UNIT_OF_MEASURE,
(defaulted from
TO_UOM_CODE if null)
COMPANY_NAME

UOM

MSC_ST_UOM_CONVERSIO
NS

ITEM_NAME,

MSC_ST_DEMAND_CLASSE
S

SR_INSTANCE_CODE

Resources

MSC_ST_DEPARTMENT_RE
SOURCES

SR_INSTANCE_CODE,
ORGANIZATION_CODE,
RESOURCE_CODE,
DEPARTMENT_CODE,
COMPANY_NAME

Resources

MSC_ST_RESOURCE_SHIFT
S

SR_INSTANCE_CODE,
ORGANIZATION_CODE,
RESOURCE_CODE,
DEPARTMENT_CODE,
SHIFT_NAME,
COMPANY_NAME

Demand Class

UOM_CODE,
UNIT_OF_MEASURE
(defaulted from UOM_CODE
if null), COMPANY_NAME

DEMAND_CLASS,
COMPANY_NAME,

Control Files C-7

Business Object

Table

User-Defined Key (UDK)

Resources

MSC_ST_RESOURCE_CHAN
GES

SR_INSTANCE_CODE,
ORGANIZATION_CODE,
RESOURCE_CODE,
DEPARTMENT_CODE,
SHIFT_NUM, FROM_DATE,
TO_DATE, FROM_TIME,
TO_TIME,
SIMULATION_SET,
ACTION_TYPE,
COMPANY_NAME

Resources

MSC_ST_RESOURCE_GROU
PS

SR_INSTANCE_CODE,
COMPANY_NAME,
GROUP_CODE

Routings

MSC_ST_ROUTINGS

SR_INSTANCE_CODE,
ORGANIZATION_CODE,
ROUTING_NAME (defaulted
from ASSEMBLY_NAME if
Null),
ASSEMBLY_NAME,
ALTERNATE_ROUTING_DE
SIGNATOR (can be null),
COMPANY_NAME

C-8 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Business Object

Table

User-Defined Key (UDK)

Routings

MSC_ST_ROUTING_OPERA
TIONS

SR_INSTANCE_CODE,
ORGANIZATION_CODE,
ROUTING_NAME (defaulted
from ASSEMBLY_NAME if
Null),
ASSEMBLY_NAME,
OPERATION_SEQ_CODE (if
null or character would be
defaulted to 1),
ALTERNATE_ROUTING_DE
SIGNATOR (can be null),
EFFECTIVITY_DATE,
DISABLE_DATE,
COMPANY_NAME

Routings

MSC_ST_OPERATION_RESO
URCES

SR_INSTANCE_CODE,
ORGANIZATION_CODE,
ROUTING_NAME (defaulted
from ASSEMBLY_NAME if
Null),
ASSEMBLY_NAME,
OPERATION_SEQ_CODE (if
null or character would be
defaulted to 1),
RESOURCE_SEQ_CODE (if
null or character would be
defaulted to 1),
RESOURCE_CODE,
ALTERNATE_ROUTING_DE
SIGNATOR (can be null),
ALTERNATE_NUMBER (can
be null), COMPANY_NAME

Calendar

MSC_ST_CALENDARS

SR_INSTANCE_CODE,
CALENDAR_CODE,
COMPANY_NAME

Control Files C-9

Business Object

Table

User-Defined Key (UDK)

Calendar

MSC_ST_CALENDAR_EXCE
PTIONS

SR_INSTANCE_CODE,
CALENDAR_CODE,
EXCEPTION_DATE,
COMPANY_NAME

Calendar

MSC_ST_WORKDAY_PATTE
RNS

SR_INSTANCE_CODE,
CALENDAR_CODE,
SHIFT_NAME,
COMPANY_NAME

Calendar

MSC_ST_SHIFT_TIMES

SR_INSTANCE_CODE,
CALENDAR_CODE,
SHIFT_NAME, FROM_TIME,
TO_TIME,
COMPANY_NAME

Calendar

MSC_ST_SHIFT_EXCEPTIO
NS

SR_INSTANCE_CODE,
CALENDAR_CODE,
SHIFT_NAME,
EXCEPTION_DATE,
COMPANY_NAME

Material Supply (PO)

MSC_ST_SUPPLIES

SR_INSTANCE_CODE,
ORDER_NUMBER,
PURCH_LINE_NUM,
ORDER_TYPE = 1(PO),8(PO
Recv.), COMPANY_NAME

Material Supply (Req.)

MSC_ST_SUPPLIES

SR_INSTANCE_CODE,
ORDER_NUMBER,
PURCH_LINE_NUM,
ORDER_TYPE = 2,
COMPANY_NAME

Material Supply (WODiscrete/ Flow)

MSC_ST_SUPPLIES

SR_INSTANCE_CODE,
ORDER_TYPE (3 - Discrete
job, 7 - Non-standard job,
27-Flow schedule),
WIP_ENTITY_NAME,
COMPANY_NAME

C-10 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Business Object

Table

User-Defined Key (UDK)

Material Supply (WO- By


Products)

MSC_ST_SUPPLIES

SR_INSTANCE_CODE,
ORDER_TYPE (14 -Discrete
job by-product, 15
-Nonstandard job
by-product), ITEM_NAME,
WIP_ENTITY_NAME,
ORDER_NUMBER, (if null
defaulted by
WIP_ENTITY_NAME if null),
OPERATION_SEQ_CODE (if
null or character would be
defaulted to 1),
COMPANY_NAME

Material Supply (Plan Orders)

MSC_ST_SUPPLIES

SR_INSTANCE_CODE,
ORDER_TYPE = 5 (Plan
Orders),
ORGANIZATION_CODE,
SCHEDULE_DESIGNATOR,
SCHEDULE_LINE_NUM (or
order number),
COMPANY_NAME

Material Supply (Plan Orders)

MSC_ST_DESIGNATORS

DESIGNATOR,
ORGANIZATION_CODE,
SR_INSTANCE_CODE,
COMPANY_NAME

Material Supply (On Hand)

MSC_ST_SUPPLIES

SR_INSTANCE_CODE,
ORDER_TYPE = 18,
ITEM_NAME,
ORGANIZATION_CODE,
SUBINVENTORY_CODE
(can be null), LOT_NUMBER
(can be null),
PROJECT_NUMBER (can be
null), TASK_NUMBER (can
be null), UNIT_NUMBER
(can be null),
COMPANY_NAME

Control Files C-11

Business Object

Table

User-Defined Key (UDK)

Material Supply (Intransit)

MSC_ST_SUPPLIES

SR_INSTANCE_CODE,
ORDER_NUMBER,
PURCH_LINE_NUM,
ORDER_TYPE = 11 (Intransit),
12 - (Intransit Receipt),
COMPANY_NAME

Material Demand (Sales


Orders)

MSC_ST_SALES_ORDERS

SR_INSTANCE_CODE,
SALES_ORDER_NUMBER,
LINE_NUM,
ORGANIZATION_CODE,
COMPANY_NAME

Material Demand (WODiscrete)

MSC_ST_DEMANDS

WIP_ENTITY_NAME,
ITEM_NAME,
OPERATION_SEQ_CODE (if
null or character would be
defaulted to 1),
SR_INSTANCE_CODE,
ORIGINATION_TYPE = 2
(Non Standard), 3 (Standard),
ORGANIZATION_CODE,
COMPANY_NAME

Material Demand (Master


Demand Schedule)

MSC_ST_DEMANDS

ITEM_NAME,
DEMAND_SCHEDULE_NA
ME,
SCHEDULE_LINE_NUM
(Null allowed - in case of item
not being demanded on the
same date more than once),
ORIGINATION_TYPE = 8
(MDS),
ORGANIZATION_CODE
SR_INSTANCE_CODE
SCHEDULE_DATE,
COMPANY_NAME

C-12 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Business Object

Table

User-Defined Key (UDK)

Material Demand (Master


Demand Schedule)

MSC_ST_DESIGNATORS

DESIGNATOR,
ORGANIZATION_CODE,
SR_INSTANCE_CODE,
DESIGNATOR_TYPE =(1,2),
COMPANY_NAME

Material Demand (Forecast)

MSC_ST_DEMANDS

ITEM_NAME,
FORECAST_DESIGNATOR,
SCHEDULE_LINE_NUM
(Null allowed - in case of item
not being demanded on the
same date more than once),
ORIGINATION_TYPE = 29
(Forecast),
ORGANIZATION_CODE,
SR_INSTANCE_CODE,
SCHEDULE_DATE,
COMPANY_NAME

Material Demand (Forecast)

MSC_ST_DESIGNATORS

DESIGNATOR,
FORECAST_SET,
ORGANIZATION_CODE,
SR_INSTANCE_CODE,
DESIGNATOR_TYPE =6,
COMPANY_NAME

Safety Stocks

MSC_ST_SAFETY_STOCKS

SR_INSTANCE_CODE,
COMPANY_NAME,
ORGANIZATION_CODE,
ITEM_NAME,
PERIOD_START_DATE

Control Files C-13

Business Object

Table

User-Defined Key (UDK)

Reservations

MSC_ST_RESERVATIONS

SR_INSTANCE_CODE,
COMPANY_NAME,
SALES_ORDER_NUMBER,
LINE_NUM,
ORGANIZATION_CODE

Resource Demand

MSC_ST_RESOURCE_REQUI
REMENTS

WIP_ENTITY_NAME,
ITEM_NAME,
OPERATION_SEQ_CODE (if
null or character would be
defaulted to 1),
SR_INSTANCE_CODE,
ORGANIZATION_CODE,
DEPARTMENT_CODE,
RESOURCE_CODE,
COMPANY_NAME

Supplier Capacity

MSC_ST_ITEM_SUPPLIERS

SR_INSTANCE_CODE,
ORGANIZATION_CODE,
VENDOR_NAME,
VENDOR_SITE_CODE,
ITEM_NAME,
COMPANY_NAME

Supplier Capacity

MSC_ST_SUPPLIER_CAPAC
ITIES

SR_INSTANCE_CODE,
ORGANIZATION_CODE,
VENDOR_NAME,
VENDOR_SITE_CODE,
ITEM_NAME, FROM_DATE,
COMPANY_NAME

Supplier Capacity

MSC_ST_SUPPLIER_FLEX_F
ENCES

SR_INSTANCE_CODE,
ORGANIZATION_CODE,
VENDOR_NAME,
VENDOR_SITE_CODE,
ITEM_NAME,
FENCE_DAYS,
COMPANY_NAME

C-14 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Business Object

Table

User-Defined Key (UDK)

Trading Partners

MSC_ST_TRADING_PARTN
ERS

SR_INSTANCE_CODE,
PARTNER_NAME
PARTNER_TYPE (1 supplier, 2 - customer),
COMPANY_NAME

Trading Partners

MSC_ST_TRADING_PARTN
ER_SITES

PARTNER_NAME,
SR_INSTANCE_CODE,
PARTNER_TYPE (1 supplier, 2 - customer),
TP_SITE_CODE,
COMPANY_NAME

Trading Partners

MSC_ST_LOCATION_ASSO
CIATIONS

PARTNER_NAME,
SR_INSTANCE_CODE
PARTNER_TYPE
SR_TP_CODE
LOCATION_CODE,
ORGANIZATION_CODE,
COMPANY_NAME

Trading Partners

MSC_ST_SUB_INVENTORIE
S

ORGANIZATION_CODE
SR_INSTANCE_CODE
SUBINVENTORY_CODE,
COMPANY_NAME

Trading Partners

MSC_ST_PARTNER_CONTA
CTS

PARTNER_NAME,
SR_INSTANCE_CODE,
PARTNER_TYPE,
TP_SITE_CODE,
COMPANY_NAME, NAME
(A partner site can have only
one contact)

Organizations

MSC_ST_TRADING_PARTN
ERS

ORGANIZATION_CODE,
SR_INSTANCE_CODE,
PARTNER_TYPE (3 organizations),
COMPANY_NAME

Control Files C-15

Business Object

Table

User-Defined Key (UDK)

Sourcing Rules

MSC_ST_INTER_ORG_SHIP_
METHODS

SR_INSTANCE_CODE
FROM_ORGANIZATION_C
ODE,
TO_ORGANIZATION_COD
E,
SHIP_METHOD,
COMPANY_NAME,

Sourcing Rules

MSC_ST_ITEM_SOURCING

SR_INSTANCE_CODE,
ITEM_NAME (null allowed),
CATEGORY_NAME (null
allowed),
SOURCING_RULE_NAME
(null allowed),
ASSIGNMENT_NAME (null
allowed),
RECEIPT_ORGANIZATION_
CODE (null allowed if global
sourcing),
SOURCE_ORGANIZATION_
CODE,
SOURCE_PARTNER_CODE
(either one of source
organization code or partner
code can be null),
SOURCE_PARTNER_SITE_C
ODE (null allowed),
EFFECTIVE_DATE,
COMPANY_NAME

Projects & Tasks

MSC_ST_PROJECT_TASKS

SR_INSTANCE_CODE,
ORGANIZATION_CODE,
PROJECT_NAME,
TASK_NAME (can be null if
only project information is to
be provided),
COMPANY_NAME

C-16 Oracle Advanced Supply Chain Planning Implementation and User's Guide

Glossary
A
action message
Output of the planning process that identifies a type of action to be taken to correct a
current or potential material, capacity, or transportation coverage problem.
aggregate resources
The summation of all requirements of multi-department resources across all
departments that use them.
allocated ATP
The ability to allocate scarce supply (finished goods, key components or resources) to
various demand channels. Whether you are performing ATP or CTP, the allocation is
being considered for order promising.
alternate bill of material
An alternate list of component items you can use to produce an assembly.
alternate resources
Different resource or a group of different resources that can be used instead of the
primary resource or group of resources in the job operation. Each resource, or group of
resources, can form an alternate group. Alternative scheduling is when the primary
group can be replaced by an alternate group in the job operation.
alternate routing
An alternate manufacturing process you can use to produce an assembly.
alternate unit of measure
All other units of measure defined for an item, excluding the primary unit of measure.
API
An Application Programming Interface (API) is a published interface to accomplish a

Glossary-1

business or scientific function. An API defines a contract to its users by guaranteeing a


published interface but hides its implementation details.
assemble-to-order (ATO)
An environment where you open a final assembly order to assemble items that
customers order. Assemble-to-order is also an item attribute that you can apply to
standard, model, and option class items. An item you make in response to a customer
order.
assembly
An item that has a bill of material. You can purchase or manufacture an assembly item.
Seeassemble-to-order, bill of material.
assignment hierarchy
You can assign sourcing rules and bills of distribution to a single item in an inventory
organization, all items in an inventory organization, categories of items in an inventory
organization, a site, and an organization. These assignments have an order of
precedence relative to one another.
assignment set
A group of sourcing rules and/or bills of distribution and a description of the items
and/or organizations whose replenishment they control.
ATO
Seeassemble-to-order (ATO).
ATP
Seeavailable to promise (ATP).
availability
The quantity of the item is in stock (and not reserved) in the default location.
Calculation is 'on-hand minus reserved.'
available capacity
The amount of capacity available for a resource or production line.
available to promise (ATP)
The quantity of current on-hand stock, outstanding receipts and planned production
which has not been committed through a reservation or placing demand. In Oracle
Inventory, you define the types of supply and demand that should be included in your
ATP calculation. Refers to the ability to promise availability based on a pre-defined
statement of current and planned supply.

Glossary-2

available-to-promise rule
A set of Yes/No options for various entities that the user enters in Oracle Inventory. The
combination of the various entities are used to define what is considered supply and
demand when calculating available to promise quantity.
B
basic ATP
This term is used to describe the task of performing an ATP check against a given
organization.
bill of distribution
Specifies a multilevel replenishment network of warehouses, distribution centers, and
manufacturing plants.
bill of material
A list of component items associated with a parent item and information about how
each item relates to the parent item. Oracle Manufacturing supports standard, model,
option class, and planning bills. The item information on a bill depends on the item type
and bill type. The most common type of bill is a standard bill of material. A standard
bill of material lists the components associated with a product or subassembly. It
specifies the required quantity for each component plus other information to control
work in process, material planning, and other Oracle Manufacturing functions. Also
known as product structures.
bill of resources
A list of each resource and/or production line required to build an assembly, model, or
option.
bottleneck resource
A resource whose capacity is less than the demand placed upon it. For example, a
bottleneck machine or work center exists where jobs are processed at a slower rate than
they are demanded.
C
calculate ATP
An item attribute the planning process uses to decide when to calculate and print
available to promise (ATP) for the item on the Planning Detail Report. The planning
process calculates ATP as Planned production - committed demand.
calendar type
The period pattern used to define a manufacturing calendar.

Glossary-3

capable to deliver
A calculation that includes the transit lead time to meet your customers delivery needs
Oracle Global Order Promising encompasses all these capabilities.
capable to promise
CTP (Capable to Promise) refers to the additional ability to determine the availability of
component materials and resources to meet unplanned demands.
component
A serviceable item that is a part or feature in another serviceable item. Your customers
cannot report service requests against this type of serviceable item directly. You can
reference components when you enter service requests against actual end item-type
serviceable items, or products. For example, if you define three inventory items, A, B,
and C, where A and B are products (end item-type serviceable items) but C is a
component (non-end item-type serviceable item) of A, you can enter service requests
against A and B directly, but not against C. When you enter a service request against
product A, you can reference C because it is a component of A.
component demand
Demand passed down from a parent assembly to a component.
component item
An item associated with a parent item on a bill of material.
component yield
The percent of the amount of a component you want to issue to build an assembly that
actually becomes part of that assembly. Or, the amount of a component you require to
build plus the amount of the component you lose or waste while building an assembly.
For example, a yield factor of 0.90 means that only 90% of the usage quantity of the
component on a bill actually becomes part of the finished assembly.
compression days
The number of days the planning process suggests you compress the order (in other
words, reduce the time between the start date and the due date).
D
discrete job
Discrete jobs are used to manufacture assemblies using specific materials and resources
within a start and end date. (Also known as work order or assembly order).
E

Glossary-4

ECO
Seeengineering change order (ECO).
end item
Any item that can be ordered or sold.
engineering change order (ECO)
A record of revisions to one or more items usually released by engineering.
F
firm planned order
An MRP-planned order that is firmed using the Planner Workbench. This enables the
planner to firm portions of the material plan without creating discrete jobs or purchase
requisitions. Unlike a firm order, a MRP firm planned order does not create a natural
time fence for an item.
forecast
An estimate of future demand on inventory items. A forecast contains information on
the original and current forecast quantities (before and after consumption), the
confidence factor, and any specific customer information. You can assign any number of
inventory items to the forecast and use the same item in multiple forecasts. For each
inventory item you specify any number of forecast entries.
H
highest level item
Item which sits on the top of the substitution chain. Usually this is the item, which is
more functionally rich when compared to other items in the substitution chain.
I
independent demand
Demand for an item unrelated to the demand for other items.
item routing
A sequence of manufacturing operations that you perform to manufacture an assembly.
A routing consists of an item, a series of operations, an operation sequence, and
operation effective dates. Edits to an Item Routing do not automatically update a job
routing.
J

Glossary-5

job routing
A snapshot of an item routing that has been assigned to a job. The routing is current on
the day the job was created. Edits to a job routing do not automatically revert to the
item routing.
M
make order
An order to manufacture an item. The following Oracle Applications entities are make
orders:
- Batches (Oracle Process Manufacturing)
- Discrete jobs (Oracle Work in Process)
- Flow schedules (Oracle Flow Manufacturing)
- Jobs (Oracle Project Manufacturing)
- Jobs (Oracle Shopfloor Management (OSFM))
master demand schedule
The anticipated ship schedule in terms of rates or discrete quantities, and dates. In
ASCP, MDS is used as an input to the enterprise plan.
material and resource constrained plan
In this plan, you can generate a plan that respects material, resource, and transportation
constraints. However, no plan objectives are considered.
material constrained plan
In this plan, all material constraints that can be specified in the form of a supply
schedule from manufacturing plants or by statements of vendor capacity from vendors
are considered. When material availability is not a concern, resource availability
constraints are used only to generate exceptions arising due to over utilization or
under-utilization of resources.
multilevel supply chain ATP/CTP/CTD
This term is used to describe the task of performing a multilevel BOM availability check
including finished goods, components, resource, supplier capacity and transportation
lead time.
N
need by date
The need by date for the end item is the demand date. The need by dates for the
dependent demands are calculated based on the lead-time offsets that are associated to

Glossary-6

the Items and routings used.

For a constrained plan, the planning process uses planned orders and routings to
derive the suggested due date.

For an unconstrained plan, , the suggested due date is the need by date.

Therefore, any differences between the lead time offsets (need by date) and actual
manufacturing time (suggested due date) created by the planning process, will show up
in the form of multiple exception messages.
O
ODS
Seeoperation data store (ODS).
operation data store (ODS)
All the tables that are the destination for the collected data from transaction systems
(both Oracle Applications and legacy systems). This acts as the input for the snapshot
portion of the planning process.
When we refer to ODS based ATP, we mean ATP based on collected data.
optimized plan
An optimized and executable plan based on plan objectives as well as material,
resource, and transportation constraints.
original item
An item for which you received demand.
overload
The condition where required capacity for a resource or production is greater than
available capacity.
P
PDS
Seeplanning data store (PDS).
pegging
The capability to identify for a given item the sources of its gross requirements and/or
allocations. Pegging can be thought of as active where-used information.
planned order
A suggested quantity, release date, and due date that satisfies net item requirements.

Glossary-7

Planner Workbench
A form that you use to research exception messages and to act on recommendations
generated by the planning process for a plan. You can implement planned orders as
discrete jobs or purchase requisitions, maintain planned orders, reschedule scheduled
receipts, and implement repetitive schedules. You can choose all suggestions from a
plan or only those that meet a certain criteria.
planning data store (PDS)
All the tables within Oracle Advanced Supply Chain Planning--the ODS and other
output tables from planning. When we refer to PDS-based ATP, we mean ATP based on
planning output.
planning exception set
An item attribute the planning process uses to decide when to raise planning exceptions
for the item.
planning horizon
The amount of time a schedule extends into the future.
planning time bucket
A time period into which the planning engine accumulates time-phased data and nets
(performs the gross to net explosion on) that data as a unit. The planning engine plans
in planning time buckets of minutes, hours, days, weeks, and periods (months).
planning time fence
An item attribute used to determine a future point in time inside which there are certain
restrictions on the planning recommendations the planning process can make for the
item.
postprocessing lead time
The time required to receive a purchased item into inventory from the initial supplier
receipt, such as the time required to deliver an order from the receiving dock to its final
destination.
preprocessing lead time
The time required to place a purchase order or create a discrete job or repetitive
schedule that you must add to purchasing or manufacturing lead time to determine
total lead time. If you define this time for a repetitive item, the planning process ignores
it.
processing lead time
The time required to procure or manufacture an item. For manufactured assemblies,

Glossary-8

processing lead time equals the manufacturing lead time.


production activity control
The function of routing an dispatching the work to be accomplished through the
production facility and of performing supplier control.
projected available balance
Quantity on hand projected into the future if scheduled receipts are rescheduled or
cancelled, and new planned orders are created as per recommendations made by the
planning process. Calculated by the planning process as current and planned supply
(nettable quantity on hand + scheduled receipts + planned orders) minus demand (gross
requirements). Note that gross requirements for projected available includes derived
demand from planned orders. Note also that the planning process uses suggested due
dates rather than current due dates to pass down demand to lower level items. .
R
resource constrained plan
The planning engine considers all resource constraints such as available machine hours,
transportation capacity, as well as alternate resources. It considers alternate bill of
materials only in an optimized plan. Material constraints are used only to generate
exceptions arising due to lack of material availability.
routing
A sequence of manufacturing operations that you perform to manufacture an assembly.
A routing consists of an item, a series of operations, an operation sequence, and
operation effective dates.
S
safety stock
Quantity of stock planned to have in inventory to protect against fluctuations in
demand and/or supply.
scheduled receipt
A discrete job, repetitive schedule, non-standard job, purchase requisition, or purchase
order. It is treated as part of available supply during the netting process. Schedule
receipt dates and/or quantities are not altered automatically by the planning system.
seiban manufacturing
A manufacturing environment in which demand and supply are identified by seiban
numbers that peg supply to demand. This numbering system is widely used in Japan
and Korea.

Glossary-9

shipping
The function that performs tasks for the outgoing shipment of parts, components, and
products. It includes packaging, marking, weighing and loading for shipment.
simultaneous resources
Two or more resources are scheduled to be working concurrently within a job
operation. Each operation contains a scheduled sequence of activities and resources
used in the operation. Simultaneity is implemented by having more than one resource
used in an operation.
sourcing rule
Specifies how to replenish items in an organization, such as purchased items in plants.
substitution chain
Several revisions of items with strict predecessor and successor relationships amongst
them. In some cases various revisions are modeled as different items forming a
substitution chain.
suggested dock date
The date you expect to receive an order (to arrive on the receiving dock) as suggested
by the planning process.
suggested due date
The date when scheduled receipts are expected to be received into inventory and
become available for use as suggested by the planning process. See alsoneed by date
The need by date for the end item is the demand date. The need by dates for the
dependent demands are calculated based on the lead-time offsets of the items and
routings..
suggested start date
The date you or your suppliers expect to start to manufacture the order as suggested by
the planning process.
supply chain
The processes from the initial raw materials to the ultimate consumption of the finished
product linking across supplier-user companies. The functions inside and outside a
company that enable the value chain.
supply chain ATP
This term is used to describe the task of performing an ATP check against multiple
sourcing organizations for a given customer request.

Glossary-10

supply chain management


The planning, organization, and controlling of supply chain activities.
supplier flexfences
Specifies capacity tolerance percentages that vary over time for each source. This allows
you to represent the ability of your supplier to flex capacity upwards based on the
amount of advanced notice you provide.
T
time bucket
A unit of time used for defining and consuming forecasts. A bucket can be one day, one
week, or one period.
U
unconstrained plan
The planning process assumes infinite material availability and resource capacity.
Statements of material availability and resource capacity are used to generate
exceptions. Demand priorities are included during the planning run to determine the
appropriate pegging relationships between supply and demand.
underload
A condition where required capacity for a resource or production is less than available
capacity.
W
workday calendar
A calendar that identifies available workdays for one or more organizations. The
planning process plans and schedules activities based on an entity's available
workdays.

Glossary-11


Index
A
accessing and executing planned orders, 18-148
accessing the Gantt Chart, 18-157
accessing the resource tool tip, 18-163
actions
saving, 7-6
undoing, 7-6
viewing, 7-6
viewing details, 7-6
Actions tab, 7-6
actual end date, 17-123
actual start date, 17-123
a day in the life of a planner, 3-3
adding capacity, 18-166
adjustable item field, 18-43
adjusted resource hours, 9-19
advanced forecast spreading, 5-94
Advanced Planning Suite, 1-1
aggregate resources, 19-6
aggregation levels, 5-131
choosing, 5-131
material, 5-135
product, 5-132
resource, 5-133
routing, 5-135
time, 5-131
aggregation tabbed region, 14-9
allocating demand based on historical demand,
6-34
allocating demand to suppliers, 6-33
allocation

fair share, 16-18


alternate resources, 19-6
loading, 18-166
Analyze Plan Partition (concurrent process), 2217
append planned orders, 5-59
Application Instances window
setting up, 2-11
approved supplier list
delivery calendar, 6-87
processing lead-time, 6-87
viewing attributes in workbench, 6-87
APS information flows, 3-2
arrival time updates, 6-103
assemble to order, 10-10
example, 10-10
assignment sets
assignment hierarchy, 6-2
defining, 6-2
ATO
See assemble to order, 10-10
ATP
See available to promise, 11-8
ATP 24x7 Switch Plans (concurrent process), 2215
ATP 24x7 Synchronization Process (concurrent
process), 22-15
atp post plan processing (concurrent process), 2216
attaching a priority rule to a supply chain plan,
5-66
Audit Statements report, 22-1
running, 22-1

Index-1

viewing, 22-3
Auto Release Planned Order (concurrent
process), 22-17
available to promise, 11-8

B
batchable resources, 20-13
batch plan
running, 7-4
batch replan, 9-63
batch resources, 6-158
Batch was started with less than minimum
capacity exception message, 17-54
Batch was started with more than maximum
capacity exception message, 17-57
bills of distribution
See BODs, 6-2
Bills of Materials, 9-3
BODs, 6-2
defining, 6-2
borrow payback, 19-17
bottleneck resource group
scheduling, 5-51
breadth-first search, 12-12
Build Collaborative Planning Calendar
(concurrent process), 22-18
business flow
demand-to-make/demand-to-buy, 3-2
inquiry-to-order, 3-3
business flows, 3-1
by-products, 9-4

C
Calculate Cumulative Lead Time concurrent
process, 6-78
Calculate Manufacturing Lead Time concurrent
process, 6-78
Calculate Resource Availability (concurrent
process), 22-18
calendar
carrier, 6-144
hierarchy, 6-144
receiving, 6-144
shift times, 6-148
shipping, 6-143
supplier capacity, 6-144

Index-2

calendars
shipping receiving carrier supplier capacity, 6142
capacity
adding, 18-166
capacity changes, 9-17
capacity tolerance, 6-20
centralized planning, 4-8
chaining-multiple levels of substitution, 12-14
Changes recommended for sales orders, 17-21
checking status of an online planner session, 7-5
choosing plan classes
constraints, 5-31
enforce capacity constraints, 5-31
enforce demand due dates, 5-31
optimization, 5-31
collections, 4-1, 10-22, 11-2
and resource usage, 9-19
architecture, 4-6
configure to order, 10-22
continuous, 4-20
definitions, 4-3
legacy systems, 4-23
methods, 4-9
net change, 4-16
running, 3-5
standard, 4-10
strategy, 4-4
Collections Synonyms (concurrent process), 2219
collection strategy
data consolidation, 4-5
detect net change, 4-5
multi-process collection architecture, 4-5
projects/tasks and Seiban numbers, 4-6
pull architecture, 4-4
Collections Triggers (concurrent process), 22-19
Collections Views (concurrent process), 22-20
Collection Workbench, 4-4
combining objectives, 5-139
common planner tasks
a day in the life of a planner, 3-3
Compare Plan Exceptions (concurrent process),
22-20
comparing KPIs for multiple plans, 18-148
Components window, 18-138, 18-138
concurrent processes

Analyze Plan Partition, 22-17


ATP 24x7 Switch Plans, 22-15
ATP 24x7 Synchronization Process, 22-15
atp post plan processing, 22-16
Auto Release Planned Order, 22-17
Build Collaborative Planning Calendar, 22-18
Calculate Cumulative Lead Time, 6-78
Calculate Manufacturing Lead Time, 6-78
Calculate Resource Availability, 22-18
Collections Synonyms, 22-19
Collections Triggers, 22-19
Collections Views, 22-20
Compare Plan Exceptions, 22-20
Continuous Collections, 22-21
Create AHL Snapshots, 22-23
Create APS Partitions, 22-24
Create ATP Partitions, 22-24
Create BOM Snapshots, 22-25
Create Forecast Priority Flexfield, 22-26
Create Instance-Org Supplier Association, 2227
Create Inventory Planning Flexfields, 22-28
Create INV Snapshots, 22-26
Create MRP Snapshots, 22-28
Create OE Snapshots, 22-29
Create Planning Flexfields, 22-30
Create PO Snapshots, 22-29
Create Resource Batch Planning Flexfields, 2231
Create Setup and Run Flexfield, 22-31
Create WIP Snapshots, 22-32
Create WSH Snapshots, 22-33
Create WSM Snapshots, 22-33
Create Zone Flexfields, 22-34
Custom Exception Generator, 22-34
Detail Scheduling Continuous Collection, 2235
Detail Scheduling Data Pull, 22-35
Detail Scheduling ODS Load, 22-35
Download Profile Options Value, 22-35
Drop Collections Snapshot, 22-36
ERP Legacy Collections Request Set, 22-37
Flat File Loader, 22-37
Launch Supply Chain Planning Process
Request Set, 22-40
Legacy Collections Request Set, 22-42
Load ATP Summary Based on Collected Data,

22-42
Load ATP Summary Based on Planning
Output, 22-43
Load Transaction Data, 22-44
MDS Data Collection, 22-45
Planning Data Collection - Purge Staging
Tables, 22-45
Planning Data Collection Request Set, 22-46
Planning Data Pull, 22-46
Planning ODS Load, 22-49
Pre-Process Monitor, 22-50
Pre-Process Transaction Data, 22-51
Purge Collaborative Planning Historical
Records, 22-52
Purge Designator, 22-53
Purge Interface Tables, 22-53
Purge Legacy Data, 22-54
Push Plan Information, 22-55
Realign Operational Data Stores Dates, 22-60
Refresh Allocation Hierarchy Materialized
View, 22-60
Refresh Collection Snapshots, 22-61
Refresh Global Forecast Materialized Views,
22-62
Refresh KPI Summary Data, 22-62
Refresh Materialized Views, 22-62
Register Ask Oracle Planning Question, 22-63
Release Sales Order Recommendations, 22-63
Rollup Cumulative Lead Time, 6-78
Send XML Releases to Legacy Sources, 22-64
Supply Chain Event Manager, 22-65
VMI Replenishment Engine, 22-67
configuration
hardware, 2-1
configurations
supported, 4-7
support for, 4-6
configure to order
collections, 10-22
forecast consunption, 10-21
forecast explosion, 10-9
models, 10-4
order promising, 10-5
planning process, 10-23
sales orders, 10-4
conflict between choice to create supplies and
enabling item in an organization, 12-18

Index-3

conflicts related to enforce demand due dates


plan, 12-18
constrained plans
look-ahead heuristic, 9-32
rules, 9-32
shift times, 9-34
user-defined alternate decision rules, 12-39
constrain new orders only, purchase order
placed early scheme, 6-24
constrain new orders only scheme, 6-23
constraint
enforce purchasing lead-time, 9-30
constraint-based planning
overview, 9-1
constraint-based planning rules
look-ahead heuristic, 9-32
constraints
disabling, 9-27
enabling, 9-27
hard, 9-28
item lead time, 17-129
partial demand satisfaction, 9-39
phantom routings, 9-40
plan type differences, 9-28
rules, 9-32
shared supplies, 9-42
soft, 9-28
split planned orders, 9-41
constraints firm work orders, 9-42
constraint types, 9-2
demands, 9-2
items, 9-2, 9-3
BOMs, 9-3
by-products, 9-4
coproducts, 19-79
ECOs, 9-3
order modifiers, 9-5
product families, 9-5
substitute components, 9-4
lot-based jobs, 19-78
manufacturing resources, 9-2, 9-11
sourcing, 9-26
sourcing constraints, 9-2
suppliers, 9-2, 9-26
transportation resources, 9-2, 9-26
consumption
forecast, 5-79

Index-4

forecast bucket, 5-87


continuous collections
running, 4-22
Continuous Collections (concurrent process), 2221
continuous data collection, 4-4
control files
demand, C-4
keys, C-5
setup data, C-1
supplies, C-4
supply, C-4
user-defined keys, C-5
controlling planned items, 5-147
co-products, 19-9
process manufacturing, 19-60
shop floor manufacturing, 19-80
Co-product window, 18-144
copying a horizontal plan, 18-57
copying a production schedule, 20-34
cost breakdown, 12-72
Create AHL Snapshots (concurrent process), 2223
Create APS Partitions (concurrent process), 22-24
Create ATP Partitions (concurrent process), 22-24
Create BOM Snapshots (concurrent process), 2225
Create Forecast Priority Flexfield (concurrent
process), 22-26
Create Instance-Org Supplier Association
(concurrent process), 22-27
Create Inventory Planning Flexfields (concurrent
process), 22-28
Create INV Snapshots (concurrent process), 22-26
Create MRP Snapshots (concurrent process), 2228
Create OE Snapshots (concurrent process), 22-29
Create Planning Flexfields (concurrent process),
22-30
Create PO Snapshots (concurrent process), 22-29
Create Resource Batch Planning Flexfields
(concurrent process), 22-31
Create Setup and Run Flexfield (concurrent
process), 22-31
Create WIP Snapshots (concurrent process), 2232
Create WSH Snapshots (concurrent process), 22-

33
Create WSM Snapshots (concurrent process), 2233
Create Zone Flexfields (concurrent process), 2234
creating and launching a global supply chain
plan, 5-4
creating a plan, 3-5
creating a production schedule, 20-19
creating demand priority flexfield numbers
manually, B-3
creating profile, B-4
cross-instance
pegging, 11-13
cross-instance lead-times
create, 11-4
maintain, 11-4
view, 11-4
cross instance planning
collections, 11-10
cross-instance planning, 11-1
available to promise, 11-8
collections, 11-2
execution, 11-8
instances, 11-1
plan setup, 11-7
purchase orders, 11-13
sales orders, 11-13
supply chain modeling, 11-3
cross-instance sourcing relationships
define, 11-4
cross-instance supply chain modeling
customers, 11-5
intransit lead-time, 11-4
sourcing, 11-4
suppliers, 11-5
cumulative manufacturing lead-time, 6-77, 6-78
cumulative total lead-time, 6-77, 6-78
customer lists, 16-32
customer-specific substitution rules, 12-21
Custom Exception Generator (concurrent
process), 22-34
custom rows, 18-56
cycle, planning, 3-3

data collection
architecture, 4-6
collection strategy, 4-4
multiple source instances, 4-4
setting up, 4-10
simplified architecture, 4-9
data collection see Collections, 4-1
data consolidation, 4-5
days late, 6-99
decentralized planning, 4-7
decreasing demands, 5-143
decreasing items, 5-142
decreasing resources, 5-142
defining a priority rule, 5-64
defining bills of material for kitting, 13-3
defining demand priority rules, 13-5
defining graphs, 18-57, 18-57, 18-58
defining items as distribution planned, 13-2
defining plans, 5-1
choosing plan classes, 5-31
controlling aggregation levels, 5-131
global supply chain planning and subset
planning, 5-7
setting plan options, 5-37
defining sourcing rules, 13-8
delays
demand satisfaction
item lead time constraints, 17-129
demand
pegging, 3-8
demand class, 5-80
demand control files, C-4
demand dates
days late, 6-99
request date, 6-96
suggested due date, 6-97
viewing in workbench, 6-95
demand due date
transfer calculation, 6-88
demand management, 19-35
demand priority rules, 5-64
Demand quantity not satisfied exception
message, 17-37
demands
decreasing, 5-143
Demand satisfied using end item substitution
exception message, 17-96

Index-5

demand sources, 3-4


demand to supply planning
automation
setup, 12-79
destination instance, 11-2
setup, 2-10
Destinations window, 18-118, 18-118
Assignment tabbed pane, 18-120
Effectivity Dates tabbed pane, 18-119
Sourcing tabbed pane, 18-119
Detail Scheduling Continuous Collection
(concurrent process), 22-35
Detail Scheduling Data Pull (concurrent process),
22-35
Detail Scheduling ODS Load (concurrent
process), 22-35
discrete jobs
firm, 9-42
planning time fence logic, 6-94
reschedule within time fence, 9-19
rescheduling
data consistency while rescheduling, 921
resource usage, 9-19
scheduling, 6-126
scheduling in constrained - enforce capacity
constraints plan, 6-129
scheduling in constrained - enforce demand
due dates plan, 6-131
scheduling in unconstrained plan, 6-127
scheduling with firm operations and orders, 6132
displaying the Find window, 18-161
displaying the pegging tree, 18-110
displaying your plan horizontally, 18-123
displaying your plan vertically, 18-62
distribution planning
aggregation tabbed region, 14-9
customer lists, 16-32
daily allocation buckets, 14-9
defining bills of material for kitting, 13-3
defining items as distribution planned, 13-2
defining sourcing rules, 13-8
demand priority rules, 13-5
global forecasting, 15-1
high volume, 13-26
inventory rebalancing, 13-18

Index-6

main tabbed region, 14-2


multiple inventory policies, 13-9
multi-processing, 13-26
organization selection lists, 15-47
organizations tabbed region, 14-16
overview, 1-3
plan options, 14-1
prerequisites, 13-2
set up overview, 13-1
ship method selection, 15-2
supply allocation rules, 13-24
trip consolidation days, 14-9
trip identifiers, 14-9
trip limits for ship methods by lane, 13-6
distribution plan options, 14-1
dock date, 6-77
Download Profile Options Value (concurrent
process), 22-35
Drop Collections Snapshot (concurrent process),
22-36
DRP
See distribution planning
due date, 6-77

E
earliest completion date, 17-121
earliest dates, 17-118
earliest order date, 17-119
earliest possible demand satisfied date, 17-122
Early replenishment for forecast exception
message, 17-19
Early replenishment for sales order exception
message, 17-18
ECC plans, 9-46
ECO
See engineering change orders, 9-56
ECOs, 9-3
EDD plans
See enforce demand due date plans, 9-46
effectivity, 19-40, 19-41
effectivity (time phasing), 12-21
effectivity in the BOM, 19-20
efficiency, 9-18
elongation factor, 9-38
enabling and disabling constraints, 9-27
end-item-level substitution

breadth-first search, 12-12


chaining-multiple levels of substitution, 12-14
conflict between choice to create supplies and
enabling item in an organization, 12-18
conflicts related to enforce demand due dates
plan, 12-18
customer-specific substitution rules, 12-21
effectivity (time phasing), 12-21
enforce sourcing splits and substitute supply
across the supply chain, 12-14
examples illustrating substitution logic, 12-26
exception messages, 12-35
features, 12-15
general substitution examples, 12-31
optimization, 12-35
Oracle Global Order Promising, 12-39
overview, 12-1
partial order fulfillment, 12-20
preference for generating planned orders, 1216
process, 12-2
processing logic, 12-12
reciprocal-unidirectional and bidirectional
substitution, 12-15
resolving conflict between item attributes and
profile options, 12-17
search direction and transferring demands, 1232
search the supply chain for substitution, 12-12
simulate possible substitution, 12-24
substitution chain, 12-10
substitution logic, 12-12
substitution relationship, 12-2
transfer of demands on to substitute supplies,
12-25
viewing substitution display, 12-10
window for substitution, 12-18
workflow for planning, 12-37
enforce capacity constraints plans, 9-46
enforce capacity constraints scenario, 5-144
enforce demand due date plans
scheduling, 9-46
enforce demand due dates scenario, 5-144, 5-144
Enforce Purchasing Lead-time constraint, 9-30
enforce sourcing splits, 6-44
enforce sourcing splits and substitute supply
across the supply chain, 12-14

engineering change orders


use-up effectivity date, 9-56
enhanced exceptions, 17-112
ERP Legacy Collections Request Set (concurrent
process), 22-37
examples illustrating substitution logic, 12-26
examples of how user-defined alternate decision
rules are used, 12-46
exceeding resource capacity, 8-13
exception
change requests from suppliers, 12-79
early replenishment from supplier, 12-79
excess replenishment from supplier, 12-79
late replenishment from supplier, 12-79
short supply from supplier, 12-79
exception details
days late column, 17-8, 18-49
exception groups, 17-2
item exceptions, 17-101
late sales orders and forecasts, 17-12
material and resource capacity, 17-43
projects/tasks, 17-98
recommendations, 17-110
reschedules, 17-73
shortages and excess, 17-67
substitutes and alternates used, 17-92
supply problems for late sales orders and
forecasts, 17-22
transportation and distribution, 17-60
transportation management exceptions, 17-108
exception message
demand satisfied using end item substitution,
12-35
exception messages, 17-1
Batch was started with less than minimum
capacity, 17-54
Batch was started with more than maximum
capacity, 17-57
causes of late demands, 17-116
Changes recommended for sales orders, 17-21
comparing plans, 17-132, 22-3
constraint exceptions, 17-113
Demand quantity not satisfied, 17-37
Demand satisfied using end item substitution,
17-96
details of each, 17-11
diagnosis, 17-112

Index-7

Early replenishment for forecast, 17-19


Early replenishment for sales order, 17-18
end-item-level substitution, 12-35
exception groups, 17-2
forecast expiration, 9-61
implementing, 17-133
Items allocated across projects/tasks, 17-99
Items below safety stock, 17-70
Items with a shortage, 17-68
Items with a shortage in a project/task, 17-99
Items with excess inventory, 17-71
Items with excess inventory in a project/task,
17-100
Items with expired lot, 17-103
Items with negative starting on hand, 17-102
Items with no activity, 17-103
late demands, 17-116
Late replenishment for forecast, 17-17
Late replenishment for MPP/MPS demands,
17-20
Late replenishment for sales order, 17-15
Late supply pegged to forecast, 17-38
Late supply pegged to sales order, 17-39
Material constraint, 17-44
online simulation, 17-132
operation hard link violation, 17-59
Order causes supplier capacity overload, 17-29
Order causes transportation volume capacity
overload, 17-31
Order causes transportation weight capacity
overload, 17-30
Order lead time constraint, 17-35
Order sourced from alternate facility, 17-95
Order sourced from alternate supplier, 17-95
Orders scheduled to next inventory point, 1783
Orders to be cancelled, 17-77
Orders to be rescheduled in, 17-79
Orders to be rescheduled out, 17-76
Orders with compression days, 17-80
Order with insufficient lead time, 17-32
Past due forecast, 17-15
Past due orders, 17-75
Past due sales orders, 17-14
Planned order uses alternate BOM/routing, 1793
Planned order uses alternate resources, 17-94

Index-8

Planned order uses substitute components, 1794


Recommendations, 17-111
Requirement causes resource overload, 17-27
Requirement lead time constraint, 17-36
Requirement with insufficient lead time, 17-33
resolution, 17-112
resolution suggestions, 17-11
Resource constraint, 17-47, 17-84, 17-86, 17-87,
17-89, 17-90
Resource overloaded, 17-49
Resource underloaded, 17-53
reviewing, 3-6
Sales order/forecast at risk, 17-13
Sales order/forecast at risk due to material
shortage, 17-24, 17-26
simulation, 17-132
Supplier capacity overloaded, 17-51
Supplier split percentage violated, 17-104
Transportation resource's volume overloaded,
17-65
Transportation resource's weight overloaded,
17-63
Transportation resource constraint, 17-61, 1762
user-defined alternate decision rules, 12-65
viewing, 17-7, 17-112
workflow, 17-112
exceptions
enforce capacity constraints related
exceptions, 17-113
enhanced, 17-112
firming related exceptions, 17-114
late demands, 17-116
late replenishment for forecasts, 17-116
late replenishment for sales order, 17-116
lead-time related exceptions, 17-113
overload related exceptions, 17-113
See exception messages, 17-1
sorting, 17-8, 18-48
exceptions, resolving, 17-112
exceptions details
viewing, 17-8, 18-48
exception sets, 17-5
assigning, 17-6, 17-6
creating and updating, 17-6
excess demand

planned order to sales order


Accept Demands from Unmet PO flag,
11-13

F
factors affecting objectives, 5-139
fair share allocation, 16-18
fictitious demand, 9-76
Find Requests, 4-23
Find window
displaying, 18-34, 18-161
firm discrete jobs, 9-42
firming an operation, 18-165
firming orders, 3-12
firm planned orders
creating and implementing, 18-148
firm work orders constraint, 9-42
fixed days supply, 9-6
fixed lead-time, 6-76, 6-78
fixed lot multiple, 9-6
fixed lot multiplier, 13-27
fixed order quantity, 9-6
flags
Operation Resource Schedule, 6-48
Flat File Loader (concurrent process), 22-37
flexfield attributes, A-1
flexfield numbers
creating manually, B-3
flexfields
applying to database, B-2
list, B-1
transportation capacity, B-3
flexible shift times, 9-34
elongation factor, 9-38
flexible tolerance fences, 6-20
flow line scheduling, 19-21
flow manufacturing
See Oracle Flow Manufacturing, 19-33
flow schedules, 19-34
planning time fence logic, 6-95
release, 19-36
forecast
explosion, 10-7
forecast expiration
forecast expiration with online and batch
replan, 9-63

forecast bucket consumption, 5-87


forecast consumption
configure to order, 10-21
viewing, 5-85
forecast consumption days, 5-80
forecast expiration, 5-87, 9-59
controlling late replenishments, 9-62
demand priority, 9-63
exception messages, 9-61
implementing, 9-61
setup, 9-59
viewing results, 9-60
forecast explosion
configure to order, 10-9
logic, 10-7
forecast priorities
setting, 20-16
forecasts, 5-68
bucket consumption, 5-87
consumption, 5-79
expiration, 9-59
spreading, 5-89
Forecast Schedule Association form, 19-59
forecast spreading, 5-89
considerations, 5-92
setup, 5-90
form-based application, 4-36
formulas, 19-40, 19-41
fractional dependent demands, 9-9
fractional supply order quantities, 9-8

G
Gantt chart, 18-156
firming operations, 18-165
icon options, 18-166
operations, 18-164, 18-165, 18-165
order-centric view, 18-158
overload, 18-165
reschedule operations, 18-164
resolving overload, 18-165
resource-centric view, 18-158
right-click menu, 18-161
supplier capacity view, 18-159
time buckets, 18-163
view operations, 18-162
view resources, 18-163

Index-9

Gantt Chart
accessing, 18-157
Find window, 18-161
user preferences, 18-159
Gantt chart pegging, 18-168
general substitution examples, 12-31
generating models
submitting, 20-32
generating models on the server, 21-20
generating planned orders, 19-20
global forecasting, 5-101
distribution planning, 15-1
examples, 5-113
global forecast consumption, 5-103
global forecast distribution, 5-109
global forecast explosion, 5-102
lower level pre-configuration consumption, 5108
global supply chain and subset plans
choosing between, 5-7
global supply chain plan, 5-7
creating and launching, 5-4
running, 5-3
global supply chain planning, 5-2
create plans, 5-4
decision points, 5-3, 5-7, 5-7
prerequisites, 5-3
single plan, 5-3, 5-7
subset planning, 5-7
subset plans, 5-6, 5-7
glossary, Glossary-1
graphs
changing number of periods, 18-57
choosing types of, 18-58
defining, 18-57
defining dynamically, 18-57, 18-58
group netting, 19-17

H
hard and soft constraints
setting, 9-28
hard pegging, 19-15
supply chain planning with, 19-16
hardware configuration, 2-1
heuristics, 9-32
high volume distribution planning, 13-26

Index-10

historical demand
allocating demand according to, 6-34
horizontal plan
copy, 18-57
custom rows, 18-56
preferences
hide or show graph, 18-58
hide or show options for a row, 18-58
set column width and row height of data
cells, 18-58
save preferences, 18-58
save preferences for viewing, 18-58
hub and spoke planning, 5-9

I
implementing planning recommendations, 18148
implicit objectives, 5-138
increasing inventory turns, 12-76
increasing margin percentage, 12-76
increasing on-time delivery, 12-76
increasing planned utilization, 12-76
instances, 11-1
integrating
production scheduling, 20-33
integration
demand management, 19-102
sales and operations planning, 19-103
interactive scheduling, 18-156
inventory carrying costs percentage, 8-13
inventory rebalancing, 13-18
inventory turns, 5-136, 12-70, 18-146
inventory value, 12-74
item definition, 9-3
item exceptions exception group, 17-101
item lead time constraints, 17-129
item planning information, 18-148
item relationship
cross-sell, 5-55
substitution, 5-55
up-sell, 5-55
items
decreasing, 5-142
planned order creation, 9-4
Items allocated across projects/tasks exception
message, 17-99

Items below safety stock exception message, 1770


Items window, 18-113, 18-113
buttons, 18-117
description of fields, 18-113
right-click menu options, 18-118
viewing, 18-113
Items with a shortage exception message, 17-68
Items with a shortage in a project/task exception
message, 17-99
Items with excess inventory exception message,
17-71
Items with excess inventory in a project/task
exception message, 17-100
Items with expired lot exception message, 17-103
Items with negative starting on hand exception
message, 17-102
Items with no activity exception message, 17-103
item workflow, 3-7

J
jobs
lot-based, 19-78

K
key performance indicators
cost breakdown, 12-72
inventory turns, 12-70
inventory value, 12-74
making improvements, 12-76
margin, 12-71
margin percentage, 12-70
on-time delivery, 12-71
overview, 12-69
plan performance, 12-76
service level, 12-73
setup, 12-74
simulations, 7-8
key performance indicators see KPIs, 3-5
kitting, 13-3
KPIs
comparing multiple plans, 18-148
inventory turns, 18-146
calculation, 12-70
increasing, 12-76
margin percentage, 18-147

increasing, 12-76
on-time delivery, 18-147
increasing, 12-76
planned utilization, 18-147
calculation, 12-71
increasing, 12-76
reviewing, 3-5
reviewing item planning information, 18-148
viewing, 18-146, 18-146
viewing an enlarged version, 18-146

L
late demand
earliest possible completion time (EPCT), 17117
material constraints, 17-129
resource constraints, 17-129
viewing late demand information, 17-131
late demand penalty cost, 8-6
item level, 8-5
organization level, 8-5
plan level, 8-5
late demands
latest possible start time (LPST), 17-116, 17-117
Late replenishment for forecast exception
message, 17-17
Late Replenishment for MPP/MPS demands, 1720
Late replenishment for sales order exception
message, 17-15
late sales orders and forecasts exception group,
17-12
latest possible start time, 17-117
Late supply pegged to forecast exception
message, 17-38
Late supply pegged to sales order exception
message, 17-39
launching a plan, 3-5
Launch Supply Chain Planning Process Request
Set (concurrent process), 22-40
lead time, 13-3
lead-time, 6-76, 9-10
approved supplier list, 6-87
calculation examples, 6-104
concurrent processes, 6-78
cumulative manufacturing, 6-77, 6-78

Index-11

cumulative total, 6-77, 6-78


dock date, 6-87
examples, 6-104
fixed, 6-76, 6-78
item attributes, 6-76
lead-time lot size, 6-77
manufactured item calculations, 6-85
manufactured supply component item
calculation, 6-87
planned order demand due date, 6-83
postprocessing, 6-77
preprocessing, 6-76
processing, 6-77, 6-78, 6-87
purchased item calculations, 6-87
setting, 6-76
total, 6-81
transfer item calculations, 6-88
user-defined decision rules, 12-64
variable, 6-76, 6-78
viewing in workbench, 6-81
lead-time lot size, 6-77
lead times
safety, 6-78
legacy collection, 4-23
collect into ERP instance, 4-42
collect into legacy instance, 4-36
loading transaction data using flat files into
ERP Instance, 4-41
non-Oracle ERP systems, 4-24
preprocessing, 4-32
process, 4-26
running, 4-35
setting up batch uploads, 4-27
setting up legacy instance, 4-35
transaction data, 4-25
Legacy Collections Request Set (concurrent
process), 22-42
legacy system
data flow, 4-25
line design and balancing, 19-35
Load ATP Summary Based on Collected Data
(concurrent process), 22-42
Load ATP Summary Based on Planning Output
(concurrent process), 22-43
loading alternate resources, 18-166
Load Transaction Data (concurrent process), 2244

Index-12

look-ahead heuristic, 9-32


look-ahead heuristic constraint, 9-32
lot-based job
future operation details, 19-96, 19-97
lot-based jobs, 19-78
lover level pre-configurations, 5-108

M
main tabbed region, 14-2
manufactured item lead-time calculations, 6-85
manufactured supply component item lead-time
calculations, 6-87
manufacturing environments, 19-1
manufacturing resources
efficiency, 9-18
efficiency and utilization, 9-18
network routings, 19-93
operation yield, 19-87
resource availability, 9-17
resources, 9-12
backward scheduling with fixed
assigned units in scheduling, 9-14
backward scheduling with variable
assigned units in scheduling, 9-13
forward scheduling with fixed assigned
units in scheduling, 9-15
routings, 9-11
shifts, 9-16
capacity changes, 9-17
utilization, 9-18
workday calendar, 9-18
margin, 12-71
margin percentage, 5-136, 12-70, 18-147
master production schedule, 19-58
master scheduling, 5-22
material aggregation, 5-135
material aggregation levels
setting for a time horizon, 5-135
material and resource capacity exception group,
17-43
Material constraint exception message, 17-44
material planning
cmro, 19-99
material scheduling method
manufactured supply component item
calculation, 6-87

Material tabbed pane, 18-43


material workflow, 3-8
maximize inventory turns, 8-2
maximize on-time delivery, 8-2
maximize plan profit, 8-2
maximum allowable days late, 8-13
maximum inventory level, 13-9
maximum order quantity, 13-27
MDS Data Collection (concurrent process), 22-45
minimum and maximum order quantity, 9-6
minimum transfer quantity, 6-49
min possible days late, 17-128
mixed mode manufacturing, 19-1, 19-2
common features, 19-2
efficiency, 19-5
Oracle Flow Manufacturing, 19-33
Oracle Project Manufacturing, 19-14
phantom routings, 19-2, 19-5
routing effectivity, 19-6
utilization, 19-5
model/unit effectivity
effectivity in the BOM, 19-20
flow line scheduling, 19-21
model unit number, 19-20
pegging, 19-21
Planner Workbench, 19-21
unit numbers in sales orders, 19-20
WIP mass/load PO requisitions interface, 1921
modeling demand at the customer or zone level,
21-16
models
configure to order, 10-4
model unit number, 19-20, 19-21
generating planned orders, 19-20
modifying resources, 3-10
modifying supply and demand, 3-10
modify objectives, 3-9
modify supplier parameters, 3-11
MRP Planning Type item attribute, 5-28
multi-instance data collection, 11-10
multiple inventory policies, 13-9
multi-process collection architecture, 4-5
multiresource scheduling, 6-71
using, 6-71

N
need by date, 6-82, 6-100, 6-101
manufacturing calculation, 6-85
purchasing calculation, 6-87
transfer calculation, 6-88
nervousness, 5-144
net availability, 19-5
net change, 4-5
net change online replan, 3-11
net change planning, 3-11
net change replan, 7-3, 7-4
network routings, 19-93
optimize, 19-94
planned percent, 19-94
primary path, 19-93
Network Routing window, 18-142

O
objective functions, 5-136
choosing, 5-136
combining objectives, 5-139
computational burden, 5-142
factors affecting, 5-139
implicit objectives, 5-138
inventory turns, 5-136
margin percentage, 5-136
nervousness, 5-144
on-time delivery, 5-137
optimized plan data requirements, 5-143
optimized plan sourcing effects, 5-144
plan profit, 5-136
old dock date, 6-83, 6-103
old due date, 6-83, 6-102
on-hand quantities, 9-76
online planner, 7-3
batch mode planner, 7-3
online planner session
checking status, 7-5
stopping, 7-6
online replan, 9-63
running, 7-5
on-time delivery, 12-71, 18-147
on-time delivery objective, 5-137
operation, 18-165
firming, 18-165

Index-13

rescheduling, 18-166
Operational Data Store (ODS), 4-3
Operational Data Store (ODS) Load, 4-2
operation hard link violation exception message,
17-59
Operation Resource Schedule flag, 6-48
operations
firming, 18-165
overload, 18-165
rescheduling, 18-164
viewing, 18-162
operation yield, 19-87
optimization
comparing plans, 8-13
maximize inventory turns, 8-2
maximize on-time delivery, 8-2
maximize plan profit, 8-2
objectives, 3-9, 8-2
See also KPIs, 8-2
overview, 8-1
plan types, 3-9
See also plan classes, 5-33
optimization and end-item-level substitution, 1235
optimization effects
enforce capacity constraints scenario, 5-144
enforce demand due dates scenario, 5-144, 5144
optimization see also KPIs, 3-9
Optimization tab, 8-5
optimize
network routings, 19-94
optimized plan
running, 3-9
optimized plans
user-defined alternate decision rules, 12-53
Oracle Advanced Planning and Scheduling
instance, 11-1
shop floor scheduling
efficiency and utilization, 9-18
Oracle Advanced Planning Suite, 1-1
Oracle Advanced Supply Chain Planning
capacity planning, 19-5
introduction, 1-1
Oracle Applications Data Store (ADS), 4-3
Oracle ASCP Flexfields, B-1
Oracle Collaborative Planning, 1-1, 12-79, 12-80,

Index-14

18-169
Oracle Demand Planning, 1-1
Oracle Flow Manufacturing, 19-33, 19-34, 19-34,
19-35
demand management, 19-35
product families, 19-36
Oracle Global Order Promising, 1-1, 12-39
Oracle iSupplier Portal
need by date, 12-78
promise date, 12-78
Oracle Manufacturing Scheduling, 1-1
resource usage, 9-19
Oracle Process Manufacturing, 19-37
contiguous operations, 19-47
effectivities, Oracle Process Manufacturing
formulas, 19-40, 19-41
master production schedule, 19-58
merged organization structure, 19-38
OPM data for Oracle ASCP, 19-60
organizations, 19-41
organization structure, 19-37, 19-39
production details, 19-38
resources, 19-53
resource warehouse, 19-40
routings, 19-40, 19-41
set up, 19-41
unit of measure, 19-40
Oracle Production Scheduling, 1-1
Oracle Project Manufacturing, 19-14
assemble-to-order environment, 19-15
borrow payback, 19-17
default project, 19-18
engineer-to-order (ETO), 19-15
exception messages, 19-27
group netting, 19-17
hard pegging, 19-15, 19-16
implementation, 19-28
model/unit effectivity, 19-20
planning logic, 19-30
project planning, 19-16
safety stock, 19-21
Seiban production, 19-15
serial effectivity, 19-20
setup, 19-28
soft pegging, 19-15
supplies pegged to excess, 19-18
viewing plans, 19-33

Oracle Purchasing
dock date
need by date, 12-78
promise date, 12-78
Oracle Shop Floor Management, 19-77
coproducts
coproducts, 19-79
lot-based jobs, 19-78
network routings, 19-93
operation yield, 19-87
Oracle Strategic Network Optimization, 1-1
Oracle Workflow, 19-27
item workflow, 3-7
material workflow, 3-8
notifications, 3-7
project workflow, 3-8
rescheduling workflow, 3-8
sales order workflow, 3-8
Order causes supplier capacity overload
exception message, 17-29
Order causes transportation volume capacity
overload exception message, 17-31
Order causes transportation weight capacity
overload exception message, 17-30
order date, 6-77
order dates
dock date, 6-77
due date, 6-77
order date, 6-77
start date, 6-77
Order lead time constraint exception message,
17-35
order modifier item attribute
round order quantities, 9-8
order modifiers, 9-5, 13-27
fixed days supply, 9-6
fixed lot multiple, 9-6
fixed order quantity, 9-6
minimum and maximum order quantity, 9-6
rounding order quantities, 9-7
order promising
configure to order, 10-5
orders
firming, 3-12
releasing, 3-12
order size, 13-3
Order sourced from alternate facility exception

message, 17-95
Order sourced from alternate supplier exception
message, 17-95
Orders scheduled to next inventory point
exception message, 17-83
Orders to be cancelled exception message, 17-77
Orders to be rescheduled in exception message,
17-79
Orders to be rescheduled out exception message,
17-76
Orders with compression days exception
message, 17-80
Order with insufficient lead time exception
message, 17-32
organizations, 19-37, 19-39
organization security, 12-65
example, 12-68
organization validation, 12-67
plan names, 12-67
Plan Options form, 12-67
process, 12-66
organization selection lists, 15-47
organization specific collections, 4-44
single source to multiple destinations, 4-46
organizations tabbed region, 14-16
Organization window
setting up, 2-13
original need by date, 6-83
outbound ship method, 6-16
overwrite all, append planned orders, 5-59
overwrite none, append planned orders, 5-61
overwrite none, do not append planned orders,
5-63
overwrite option
planning time fence, 6-90
overwrite options, 5-58
overwrite outside planning time fence, 5-60

P
page
Collaborative Planning Suite, 4-37
Oracle Collaborative Planning Suite
Load Data Files, 4-43
Parameters, 4-23
partial demand satisfaction constraint, 9-39
partial order fulfillment, 12-20

Index-15

Past due forecast exception message, 17-15


Past due orders exception message, 17-75
Past due sales orders exception message, 17-14
pegging, 3-8, 5-66, 18-81, 19-15, 19-16, 19-17, 1921
cross-instance, 11-13
firm supply allocation window, 18-93
fractional demand quantities, 9-9
modes, 18-84
safety stock, 18-104
sizing demand and supply windows, 18-94
user-defined decision rules, 12-65
viewing pegging information, 18-110
Pegging
Gantt chart view, 18-168
pegging mode
FIFO, 18-99
priority, 18-90
priority and FIFO/priority comparison, 18-102
standard, 18-85
pegging tree, 18-110
displaying, 18-110
penalty costs, 8-13
exceeding material capacity, 8-12
exceeding resource capacity, 8-12
exceeding transportation capacity, 8-12
late demand, 8-12
penalty costs vs. penalty factors, 8-3
penalty factors
exceeding material capacity, 8-6, 8-6
exceeding resource capacity, 8-9, 8-9
late demand, 8-3
late demand penalty costs, 8-3
setting, 8-2
setting penalty factors for exceeding material
capacity at the item level, 8-8
setting penalty factors for exceeding material
capacity at the organization level, 8-8
setting penalty factors for exceeding material
capacity at the plan level, 8-8
setting penalty factors for exceeding resource
capacity at the organization level, 8-11
setting penalty factors for exceeding resource
capacity at the plan level, 8-11
setting penalty factors for exceeding resource
capacity at the resource level, 8-10
setting through plan options, 8-11

Index-16

setting using profile options, 8-12


setting using the Optimization tab, 5-53
penalty factors for exceeding material capacity
profile option, 8-9
penalty factors for exceeding resource capacity
profile option, 8-11
phantom routings, 19-2, 19-5
phantom routings constraint, 9-40
PIP
see planned inventory points, 9-73
plan
viewing undo summary, 7-6
plan classes
choosing, 5-31
constraints, 5-31
enforce capacity constraints, 5-31
enforce demand due dates, 5-31
material and resource constrained, 5-31, 5-32
material constrained, 5-31, 5-32
optimization, 5-31
optimized, 5-31, 5-33
resource constrained, 5-31, 5-32
unconstrained, 5-31, 5-32
plan comparisons
view, 22-5
plan constraints
earliest completion date, 17-121
earliest order date, 17-119
earliest possible demand satisfied date, 17-122
min possible days late, 17-128
plan dates
promise, 5-66
request, 5-66
schedule, 5-66
planing engine
and resource usage, 9-19
planned inventory point
using, 9-78
planned inventory points, 9-73
setup, 9-74
planned inventory points (PIP)
generate PIP orders exception, 9-77
job properties
Firm and Status, 9-77
planned items
controlling, 5-147
planned order creation, 9-4

planned orders
accessing and executing, 18-148
planning time fence logic, 6-93
split, 9-41
suggested dates, 9-37
Planned order uses alternate BOM/routing
exception message, 17-93
Planned order uses alternate resources exception
message, 17-94
Planned order uses substitute components
exception message, 17-94
planned percent
network routings, 19-94
planned utilization, 18-147
planner workbench
adjusted resource hours, 9-19
overview, 18-1
resource efficiency, 9-19
resource hours, 9-19
resource utilization, 9-19
touchtime, 9-19
Planner Workbench, 18-43, 19-21
accessing from Oracle Collaborative Planning,
18-169
BOM/Routing, 18-138
Component window, 18-138, 18-138
Co-product window, 18-144
cross-instance planned orders, 11-8
Destinations window, 18-118, 18-118
Assignment tabbed pane, 18-120
Effectivity Dates tabbed pane, 18-119
Sourcing tabbed pane, 18-119
drill down, 18-4
Exception Details window, 18-48, 18-48
navigate using buttons, 18-50
right-click menu options, 18-50
Exceptions icon, 18-5
Exception Summary window, 18-47
expand partial, 18-35
Expand Partial menu option, 18-35
Find window, 18-34
rolling dates search condition, 18-35
wildcard search condition, 18-35
firm planned orders, 18-148
Gantt Chart icon, 18-5
horizontal plan, 18-51
Copy Horizontal Plan menu option, 18-

57
description of fields, 18-52
exporting, 18-57
Horizontal Plan icons, 18-4
icons, 18-4
Icons, 18-4
Items icon, 18-5
Items window, 18-113, 18-113
buttons, 18-117
description of fields, 18-113
right-click menu options, 18-118
viewing, 18-113
key performance indicators, 12-76, 18-145
More icon, 18-5
multi-selecting nodes, 18-4
Network Routing window, 18-142
Planning Detail report, 22-7
Process Effectivity window, 18-144
Properties window, 18-33
pull-down menus, 18-5
Queries Result window, 18-40
Queries tabbed pane, 18-36, 18-36
create query, 18-37
navigating, 18-36
Personal Queries node, 18-37
Public Queries node, 18-37
Query icons, 18-36
Query Result node, 18-36
view results, 18-39
Query icons, 18-4
recommendations, 18-149
releasing recommendations, 18-149
Resource Availability (Details) window, 18131
description of fields, 18-131
Resource Availability Summary window, 18130
buttons, 18-131
description of fields, 18-131
Resource Requirements window, 18-133, 18133
Resources window, 18-128
buttons, 18-130
right-click menu options, 18-130
right-click menu options, 18-5
Routing Operations window, 18-140
Safety Stock window, 18-126

Index-17

Sources window, 18-120, 18-120


Assignment tabbed pane, 18-122
buttons, 18-123
Effectivity Dates tabbed pane, 18-122
Sourcing tabbed pane, 18-120
Substitution Chain window, 18-127
right-click menu options, 18-127
Supplier Administrator responsibility, 18-170
Supplier Capacity window, 18-123, 18-123
description of fields, 18-123
Supplier Capacity tabbed pane, 18-125
Supplier Flexfences tabbed pane, 18-125
viewing, 18-123
suppliers, 18-170
Supplier User responsibility, 18-172
Supplier Variability window, 18-125
Supply/Demand icon, 18-4
Supply/Demand region
right-click menu options, 18-81
Supply/Demand window, 18-63
Line tabbed pane, 18-79
Order tabbed pane, 18-65
Pegging icons, 18-111
Project tabbed pane, 18-80
Release Properties tabbed pane, 18-77
Sourcing tabbed pane, 18-78
viewing, 18-63
supply chain, 18-137
Supply Chain bill, 18-137
Tools menu, 18-5
using context windows
context synchronization, 18-47
vendor managed inventory supplies, 18-112
vertical plan, 18-62
display, 18-62
right-click menu options, 18-63
view by, 18-2
Actions, 18-3
Items, 18-3
Organizations, 18-3
Projects, 18-3
Resources, 18-3
Suppliers, 18-3
view horizontal plan, 18-51
view operations, 18-162
view payback demand, 19-17
view resources, 18-163

Index-18

Where Used window, 18-142


planning
global forecasts, 5-108
planning business flows, 3-1
planning cycle, 3-3
Planning Data Collection - Purge Staging Tables
(concurrent process), 22-45
Planning Data Collection Request Set (concurrent
process), 22-46
Planning Data Pull (concurrent process), 22-46
Planning Data Store (PDS), 4-3
Planning Detail report, 22-7
Planning Detail Report, 22-8
Planning Detail Report (Discoverer), 22-11
planning engine
conditions when a non-firm open job is treated
as firm, 9-21
planning environments, 19-1
planning level, 17-129
planning modes, 5-33
Planning ODS Load (concurrent process), 22-49
planning process
configure to order, 10-23
planning recommendations
planning, 18-148
planning search logic for user-defined decision
rules, 12-54
planning time fence, 6-90
calculation examples, 6-126
discrete jobs, 6-94
examples, 6-126
firm planned orders, 6-93
flow schedules, 6-95
logic for order types and supply types, 6-93
overwrite option, 6-90
planned orders, 6-93
planning time fence date, 6-90
planning time fence days, 6-90
profile options, 6-91
purchase orders, 6-93
purchase requisitions, 6-93
repetitive schedules, 6-94
setting, 6-90
viewing in workbench, 6-90
planning time fence constraints
constraints
planning time fence, 17-129

planning time fence date, 6-90


and plan type, 6-91
planning time fence days, 6-90
plan options
demand priority rules, 5-64
demand schedules, 5-54
forecast bucket consumption, 5-87
forecast consumption, 5-79
forecast spreading, 5-89
overwrite options, 5-58
pegging, 5-66
setting, 5-37
setting penalty factors, 8-11
viewing, 22-6
Plan Options
Optimization tab, 8-5
Plan Options form
Aggregation tabbed region, 5-43
Constraints tabbed region, 5-48
Decision Rules tabbed region, 5-53
Main tabbed region, 5-38
Optimization tabbed region, 5-52
Organizations tabbed region, 5-45
security, 12-67
plan profit objective, 5-136
plans
automatic launch, 12-79
comparing, 17-132, 22-3
creating, 3-5
defining, 5-1
global supply chain, 5-2
launching, 3-5
plan type
and planning time fence date, 6-91
plan types, 3-9
choosing, 5-27
MRP Planning Type item attribute, 5-28
setting constraints, 9-28
unconstrained, 3-9
postprocessing lead-time, 6-77
preference for generating planned orders, 12-16
Preferences
gantt chart, 18-159
preprocessing lead-time, 6-76
Pre-Process Monitor (concurrent process), 22-50
Pre-Process Transaction Data (concurrent
process), 22-51

prerequisites for distribution planning, 13-2


primary path
network routings, 19-93
priority rule
attaching, 5-66
defining, 5-64
Process Effectivity window, 18-144
processing lead-time, 6-77, 6-78
process manufacturing
co-products, 19-60
supply tolerances, 19-62
procured models
supplier capacity, 10-25
product families, 9-5
product family, 19-36
production duration
manufacturing calculation, 6-86
purchasing calculation, 6-88
production schedules, 20-1
copying a schedule, 20-34
creating, 20-19
feeding back into ASCP, 20-36
publishing, 20-34
running as a service, 20-35
running from the Workbench, 20-31
running with ASCP, 20-3
running without ASCP, 20-7
setting schedule options, 20-20
profile option
CRP: Spread discrete requirements, A-3
MSC: Allow Release of Planned Orders from
Demand Schedule Plan, A-14
MSC: ATP Enforces Lead Time for ATO
Models, A-18
MSC: PS - Snapshot Beginning Inventory, A49
profile options, 2-7, 2-7, 2-8, 2-10, 2-10, 2-10, 2-10,
5-52, 5-138, 5-143, 5-144, 6-22, 6-45, 6-76, 6-90, 691, 6-126, 8-2, 8-12, 8-12, 8-12, 12-17, 12-17, 12-17,
20-8, 22-1, 22-1, 22-2, A-1
automatic calculations, A-1
CP HZ View Default Query, A-12
flexfield attributes, A-1
floating point precision, A-2
for strategic plans, 21-5
INV: Capable to Promise, 10-5, A-2
INV: External ATP, A-2

Index-19

INV --> PROFILE OPTIONS, A-2


MRP
Explode Demand Through Phantom
Component, A-6
MRP_NEW_PLANNER_BACK_COMPATABI
LITY, A-8
MRP: Activate OLP, A-3
MRP: ATP Assignment Set, A-3
MRP: ATP Database Link, 2-5, 2-10, A-3
MRP: Backlog Progress Timeout, A-3
MRP: Calculate Excess Exceptions on Time
Fence, A-4
MRP: Calculate Plan Performance, A-4
MRP:Calculate Supply Demand, A-4
MRP: Category Set for Backlog Form, A-4
MRP: Combine Sugg Rep Schedules, A-4
MRP: Compute Sales Order Changes, A-4
MRP: Compute Standard Mandatory
Components for ATO Models, A-4
MRP: Consume Fcst Set Summary, A-4
MRP: Consume Forecast, A-5
MRP: Consume MDS, A-5
MRP: Consume MPS, A-5
MRP: Create Time fence, A-5
MRP: Create Time Fence, 6-91, 6-92, 9-21
MRP: Cutoff Date Offset Months, A-5
MRP: Cutoff History Days, A-5
MRP: Debug Mode, A-5
MRP: Default Criteria Set, A-6
MRP: Default DRP Plan Name, A-6
MRP: Default Forecast Date, A-6
MRP: Default Forecast Name, A-6
MRP: Default Plan Name, A-6
MRP: Default Schedule Name, A-6
MRP: Default Sourcing Assignment, 10-4
MRP: Default Sourcing Assignment Set, A-6
MRP: Demand Time Fence Days, A-6
MRP: Enhanced Exception, A-6
MRP: Environment variable to set path for
MRP files, A-6
MRP: Firm Internal Req Transferred to OE, 691, 6-92, A-7
MRP: Firm Planned Order Time Fence, 6-91, 692, 6-93, 9-21, A-7
MRP: Firm Requisitions within time fence, A-7
MRP: Firm Requisitions within Time Fence, 691, 6-92

Index-20

MRP: Include Schd Rcpts in Use-up, A-7


MRP: Include Substitute Components, A-8
MRP: Interface Table History Days, A-8
MRP: Maintain Original Schedule Version, A8
MRP: MPS Relief Direction, A-8
MRP: Net All Purchase Orders Prior To
Requisitions, A-8
MRP: Old Sales Orders Cutoff Days, A-8
MRP: Perform Planning Manager Functions in
Loads, A-9
MRP: Planner Batch Size, A-9
MRP: Planner Workers, A-9
MRP: Planning Manager Batch Size, A-9
MRP: Planning Manager Max Worker, A-9
MRP: Planning Manager Run First Time, A-9
MRP: Plan Revenue Discount Percent, A-9
MRP: Plan Revenue Price List, A-9
MRP: Purchasing By Revision, A-9
MRP: Purge Batch Size, A-9
MRP: Recommend action within Planning
Time Fence, 6-93
MRP: Recommend Action within PTF, 6-91
MRP: Repetitive Past Due Supply Days, A-10
MRP: Requisition Load Group Option, A-10
MRP: Retain Dates Within Calendar
Boundary, A-11
MRP: RHX Check Profile, A-11
MRP: Round Source Entries, A-11
MRP: Snapshot Pause for Lock (Minutes), A11
MRP: Snapshot Workers, A-11
MRP: Sourcing Rule Category Set, A-11
MRP: Time Fence Warning, A-11
MRP: Trace Mode, A-11
MRP: Use Direct Load Option, A-11
MRP: Use Ship Arrived Flag, A-12
MRP and CRP--> PROFILE OPTIONS, A-3
MSC: 64-bit Planner Platform, A-12
MSC: Action Allowed on ATP 24x7 Plan
While Running, A-12
MSC: Aggregate Resource Name Flexfield
Attribute, 2-8, A-13
MSC: Allocated ATP Forward Consumption
Method, A-13
MSC: Allocation Assignment Category Set, A13

MSC: Allow Release of Planned Orders from


Demand Schedule Plans, A-14
MSC: Anchor date for calculating remaining
shelf life, A-15
MSC: Anchor dates for calculating operation
yield, A-15
MSC: Apply Lot Modifiers in Weekly/Period
Buckets, A-16
MSC: Apply Order Modifier To Start
Quantity, A-16
MSC: Apply Safety Stock Change Interval to
non MRP Planned Safety Stock, A-16
MSC: Apply shortage and excess tolerance
percentages to planned orders, A-17
MSC: ATP Allocation Method, A-17
MSC: ATP Assignment Set, A-17
MSC: ATP Capacity Allocation, A-18
MSC: ATP Debug Mode, A-18
MSC: ATP Infinite Time Fence Pad, A-18
MSC: ATP Synchronization Downtime
(minutes), A-19
MSC: Automatically Recalculate Operation
Time, A-19
MSC: Auto-Release Compression Days
Tolerance, A-19, A-19, AMSC: Buy Order Processing Lead Time
Calendar, A-20
MSC: Cancel Outstanding Sales Order
Quantities, A-21
MSC: Category set for CP Horizontal View, A21
MSC: Choice of item for which to create
supplies in substitute relationship, 12-26
MSC: Choice of Item for Which to Create
Supplies in Substitute Relationship, A-21
MSC: Choice of Items for which to Create
Supplies in a Substitute Relationship, 12-16
MSC: Choice of Items for Which to Create
Supplies in Substitute Relationship, 12-17
MSC: Circular sourcing surplus days, A-22
MSC: Circular Sourcing Surplus Inventory
Basis, A-21
MSC: Class Hierarchy, A-22
MSC: Collaborative Planning Default
Calendar, A-22
MSC: Collect Completed Jobs, 4-3
MSC: Collection Window for Trading Partner

Changes (Days), A-23


MSC: Collect Item, Material and Resource
Costs, A-22
MSC: Collect Routing, A-22
MSC: Compute Project Exception, A-23
MSC: Configuration, 12-80, A-23
MSC: Consume Forecast Inside Demand Time
Fence, A-24
MSC: Consume forecast within demand time
fence, 5-81, 5-83
MSC: Consume forecast with No demand
class, A-25
MSC: Cost of Using a BOM/ Routing Flexfield
Attribute, 2-9, A-25
MSC: Cost Type, A-26
MSC: CP Debug Level, A-26
MSC: Create resource requirements for all
operations, A-26
MSC: Currency Conversion Type, 4-2, A-27
MSC: Daily Allocation to Maintain Safety
Stock Level, A-27
MSC: Day UOM, A-27
MSC: Default Time Stamp for Make Planned
Order Release, A-28
MSC: Default Workbench Height, A-28
MSC: Default Workbench Width, A-28
MSC: Degree of Parallelism for Index
Creation, A-28
MSC: Demand Priority Flexfield Attribute, A28
MSC: Demand Satisfied Percent Threshold for
Pegging, A-28
MSC: Display Order Scheduling Supplies, A29
MSC: Display Warning Message When
Rescheduling Recommendation Not
Suggested by the Plan, A-29
MSC: Distribution Planning Ship Date, A-30
MSC: DPP Discrete Job Cutoff Window
(Days), 13-4, A-30
MSC: DPP Multitasking Group ID's per
Process, A-31
MSC: DPP Multitasking Max Concurrent
Processes, A-31
MSC: Enable Advanced Constraints, A-31
MSC: Enable Allocated ATP, A-31
MSC: Enable ATP for Phantom Components,

Index-21

A-32
MSC: Enable ATP Summary Mode, A-32
MSC: Enable ATP Workflow, A-32
MSC: Enable DPP Multitasking orders, A-32
MSC: Enable Enhanced Sourcing, 5-53, 5-53,
17-51, 17-96, A-33
MSC: Enable Group Based Netting, A-33
MSC: Enable User Defined Decision Rules, 959
MSC: ENFORCE CRITERIA REQUIREMENT
BEFORE EXECUTING QUERY, A-33
MSC: Enforce Hard Links, A-34
MSC: Enhanced Project Netting, A-34
MSC: Excess and Safety Stock by Demand
Class, A-35
MSC: File Flush Limit, A-35
MSC: Firm Internal Requisition Time Fence, 691, 6-92, A-35
MSC: Firm Intransit and PO in Receiving
Supplies, 6-92, A-36
MSC: Firm In-transit and PO in Receiving
Supplies, 6-91
MSC: Forecast Priority Flexfield Attribute, A36
MSC: Forecast Spreading Calendar, 5-89, A-37
MSC: Future Days for Currency Conversion,
4-2, A-37
MSC: Generate Notifications for
Transportation Updates, A-37
MSC: High Volume Item, A-38
MSC: History Days for Currency Conversion,
4-2, A-38
MSC: Horizontal Plan Demand Bucketing
Preference, A-38
MSC: Horizontal Plan Extension Program, A38
MSC: Hour UOM, A-39
MSC: Include Firm Planned Orders In Firm
Allocation Window, A-39
MSC: Include Safety Stocks in Priority based
Pegging, A-39
MSC: Inflate WIP Resource Requirements, 919, 9-20, 9-22, A-40
MSC: Inventory Rebalancing Surplus
Inventory Basis, A-41
MSC: Launch Analyze Plan Partition, A-41
MSC: Launch Workflow-Enabled Exception

Index-22

Message Notifications, A-41


MSC: Legacy Collections Using Lot Based Job
Details, A-42
MSC: Maximum Number of Planned Orders
per Demand, A-42
MSC: Maximum Percentage variation in safety
stock values, 6-138, A-42
MSC: Minimize Project Cross Peg Within
Window, A-43
MSC: Minimize Workorder crossovers during
reschedules, A-43
MSC: Minimum Percentage variation in safety
stock values, 6-138, A-43
MSC: Minimum Supply/Demand Percent for
Pegging, A-43
MSC: MPS Auto-Firm All Planned Orders, 691, 6-93
MSC: MPS Auto-Firm Planned Orders, A-44
MSC: Multiplier to Derive Supply Allocation
Window, 18-94
MSC: Net Change Temp Dir, A-44
MSC: New Forecast Auto Plan, 12-79, A-45
MSC: New Supply Commit Auto Plan, 12-81,
12-81, A-45
MSC: Operator Company Name, A-45
MSC: Order Type for Consigned VMI, A-45
MSC: Organization containing generic BOM
for forecast explosion, A-45
MSC: OTM URL, A-45
MSC: Overwrite all Order Forecast records, A46
MSC: Overwrite all supplier capacity records,
A-46
MSC: Pass List Price to OM in DRP Release, A47
MSC: Plan co-products, A-47
MSC: Plan for order at risk calculation, A-47
MSC: Planning Currency, A-48
MSC: Planning Hub Currency Code, 4-2, A-48
MSC: Priority for Substitute Items Flexfield
Attribute, 2-9, A-48
MSC: Priority of Alternate Resources for an
Operation Flexfield Attribute, A-48
MSC: Production Plan for Transportation
Updates, A-48
MSC: Project Task Collection Window Days,
A-49

MSC: Provide Warning for Dates Entered on


Non-work Days, A-49
MSC: PS/SNO Alignment Date, A-51
MSC: PS/SNO API Version, A-51
MSC: PS/SNO Client Install Path, A-51
MSC: PS/SNO Compress Xml Package Files,
A-51
MSC: PS/SNO Data Store Path, A-51
MSC: PS Currency Symbol, A-50
MSC: PS Run Application Script, A-50
MSC: PS Run Connector Script, A-50
MSC: PS - Snapshot Base Package, A-49
MSC: PS - Snapshot Calendar Package, A-49
MSC: PS - Snapshot Customer Package, A-49
MSC: PS - Snapshot Distribution Package, A49
MSC: PS - Snapshot Enterprise Forecast
Package, A-49
MSC: PS - Snapshot Inventory Safety Targets
Package, A-50
MSC: PS - Snapshot Manufacturing Package,
A-50
MSC: PS - Snapshot Purchase Orders Package,
A-50
MSC: PS - Snapshot Sales Orders Package, A50
MSC: PS - Snapshot Supplier Package, A-50
MSC: PS - Snapshot Transfer Orders Package,
A-50
MSC: PS - Snapshot Work Orders Package, A50
MSC: Purchase Order Dock Date Calculation
Preference, 6-22, 6-23, 6-24, 6-26, 12-77, 12-78,
A-52
MSC: Purge Staging and Entity Key
Translation Tables, A-52
MSC: Released Only By User, A-53
MSC: Release WIP Dtls if Order Date different
then BOM Revision Date, 9-57, A-53
MSC: Resource Group for a Line Flexfield
Attribute, 2-9, A-53
MSC: Resource Type for an Operation
Flexfield Attribute, A-53
MSC: Respect Minimum Remaining Shelf Life
Days, A-53
MSC: Safety stock change interval (Days), 6138, A-54

MSC: Safety stock project, 19-22


MSC: Safety Stock Project, 19-31, 19-32, A-54
MSC: Sales Orders Offset Days, 5-80, A-54, A55
MSC: SCEM Engine Launch Events, 12-80, A54
MSC: Scope of Analyze Plan Partition, A-55
MSC: Share Plan Partitions, A-55
MSC: Shelf Life Override of Order Modifiers
for Transfer Orders, A-56
MSC: Simultaneous Resource Sequence
Flexfield Attribute, A-56
MSC: Smoothing method to calculate Safety
stock within Change interval, A-56
MSC: SNO Connector Precision, A-58
MSC: SNO Currency Precision, A-58
MSC: SNO Decimal Precision, A-58
MSC: SNO Optimization Type, A-59
MSC: SNO Run Application Script, A-59
MSC: SNO Run Connector Script, A-59
MSC: SNO - Snapshot Base Package, A-56
MSC: SNO - Snapshot Beginning Inventory
Package, A-56
MSC: SNO - Snapshot Calendar Package, A-57
MSC: SNO - Snapshot Customer Package, A57
MSC: SNO - Snapshot Demand Package, A-57
MSC: SNO - Snapshot Distribution Package,
A-57
MSC: SNO - Snapshot Enterprise Forecast
Package, A-57
MSC: SNO - Snapshot Inventory Safety
Targets Package, A-57
MSC: SNO - Snapshot Manufacturing
Package, A-57
MSC: SNO - Snapshot Purchase Orders
Package, A-57
MSC: SNO - Snapshot Sales orders Package,
A-57
MSC: SNO - Snapshot Supplier Package, A-58
MSC: SNO - Snapshot Transfer Orders
Package, A-58
MSC: SNO - Snapshot Work Orders Package,
A-58
MSC: SNO Transportation Capacity By, A-59
MSC: Source Setup Required, A-59
MSC: Sourcing History Start Date Offset (in

Index-23

months, 4-14
MSC: Sourcing History Start Date Offset (in
months), A-59
MSC: Sourcing Rule Category Set, A-60
MSC: Sourcing Variance Tolerance, 6-45, A-60
MSC: Split Planned Orders for Scheduling
Flexibility, 9-42, A-61
MSC: Split Planned Order to perform safety
stock pegging, A-60
MSC: Start Date Offset for Sourcing History
(Months), 6-45
MSC: Supplier Capacity Accumulation
(multiplier), 6-20, 6-21, 6-22, 6-23, 6-25, 6-26,
A-62
MSC: Suppress Exception for Selection of
Alternates, A-62
MSC: Temp Index Extent Size (Bytes), A-62
MSC: Temp Table Extent Size (Bytes), A-62
MSC: Transportation Domain, A-62
MSC: Unit of Measure, A-62
MSC: Update Requested Completion Date
when Releasing Reschedules, A-62
MSC: Use attribute based netting, A-63
MSC: Use FIFO Pegging, 18-84, 18-87, 18-95,
18-99, 18-100, 18-103, A-64
MSC: Use Hash Key, A-64
MSC: Use Optimization Supply Due Dates for
Pegging, A-65
MSC: Vertical view default query, A-66
MSC: VMI Default Query, A-66
MSC: Wait Time to Obtain Lock on
Table/Partition for Snapshot Delete Worker (in
sec), A-67
MSC: Write MBP Flat Files, A-67
MSC --> PROFILE OPTIONS, A-12
MSD: Calculate Planning Percentages, A-67
MSD: Category Set Name, A-68
MSD: Client Debugging, A-68
MSD: Code Workspace, A-68
MSD: Conversion Type, A-68
MSD: Currency Code, A-68
MSD: Customer Attribute, A-69
MSD: Default DP Scenario, 12-79, 12-79, A-70
MSD: Master Org, A-70
MSD: OLAP Directory Alias, A-70
MSD: One Step Collection, A-71
MSD: Two-Level Planning, A-72

Index-24

MSD --> PROFILE OPTIONS, A-67


MSO: Activity Selection Window (Days), A-73
MSO: Additional Demand Slices for Shared
Supply Rescheduling, 9-45, 17-90, A-74
MSO: Allow Partial Demand Completion, 9-39
, 17-16, 17-18, A-75
MSO: Allow Schedule Gaps for Shared
Supplies, A-76
MSO: Alternate Process Penalty, A-77
MSO: Alternate Resource Penalty, A-77
MSO: Alternate Resource Selection Method,
A-78
MSO: Alternate Source Penalty, A-78
MSO: Avoid non working days for
Buy/Transfer order dates, A-79
MSO: Barrier Optimizer Algorithm Choice, A79
MSO: Calculate Constraint Exceptions, 17-35,
17-36, 17-61, 17-62, 17-114, A-80
MSO: Capacity Units Recalculation Threshold,
A-81
MSO: Check Redundant Constraints, A-82
MSO: Choice of supply for substitution, 12-26,
A-82
MSO: Component offset logic for optimization
, A-82
MSO: Consume Firm Work Orders Based on
Resource Hours, A-83
MSO: Continuous transfer across
organizations, A-83
MSO: Convergent Supplies Consumption
Pattern for Inter-Org and Supplier Sourced
orders, A-84
MSO: Convergent Supplies Consumption
Pattern for Intra-Org Sourced orders, A-84
MSO: Cost Roll-up incremental factor, A-85
MSO: CPLEX Crash Parameter, A-85
MSO: CPLEX Refactor Rate, A-85
MSO: CPLEX Scaling Factor, A-85
MSO: Default Forecast Priority, A-85
MSO: Default Resource Sequencing Window
(Days), A-86
MSO: Default Sales Order Priority, A-86
MSO: Default Timestamp for Forecasts, A-87
MSO: Default Timestamp for Sales Orders, A88
MSO: Default Timestamp Safety Stocks, 6-136,

A-89
MSO: Delay fulfillment of small demands, A89
MSO: Delay Fulfillment of Small Demands, 691
MSO: Demand Size Tolerance Before Splitting
Planned Orders, A-90
MSO: Demands Size Tolerance PCT before
Splitting Planned Orders, 9-41, 9-41, 9-42
MSO: Demands Size Tolerance PCT Before
Splitting Planned Orders, 9-41
MSO: Demand Window Size, 18-85, 18-87, 1892, 18-92, 18-95, 18-104, A-90
MSO: Disable Inference of Item Substitution
Relationship, A-91
MSO: Divergent Supply Feeding Pattern for
Inter-Org and Supplier Sourced orders, A-91
MSO: Divergent Supply Feeding Pattern for
Intra-Org Sourced orders, A-92
MSO: Dual Simplex Parameter, A-92
MSO: EDD Scheduling Window Control, 9-50,
9-55, A-93
MSO: Enable Cost Rollup for Optimization, A94
MSO: Enable Decision Rules, 5-53, 9-32, 9-32,
12-40, 12-41, 12-43, 12-43, 12-43, 12-43, 12-53,
12-54, 12-64, A-94
MSO: Enable Hard Links Globally, A-94
MSO: Enable Triangulation in Optimization,
A-94
MSO: Enforce Resource Sequence Contiguity,
A-95
MSO: Firm Operations/Orders within the
Planning Time Fence, 9-23
MSO: Firm Operations/Orders Within Time
Fence, 6-91, 6-94, 6-94, 6-95, 6-132, 9-19, 9-21,
A-95
MSO: Firm Orders/Operations within Time
Fence, 6-93
MSO: Firm Purchase Orders Within Time
Fence, 6-92, 6-94, A-96
MSO: Firm Requisitions Orders Within Time
Fence, A-96
MSO: Firm Requisitions Within Time Fence, 692, 6-94
MSO: Firm Supply Allocation Window
(Backward days), 18-90, 18-91, 18-93, 18-94, 18-

95, 18-100, 18-104, 18-104, A-97


MSO: Firm Supply Allocation Window
(Forward days), 18-91, 18-91, 18-93, 18-95, 18100, 18-104, A-97
MSO: Firm Work Orders/Operations Within
Time Fence, A-98
MSO: Floating Point Precision, A-98
MSO: Floating Point Precision for Order Q, A98
MSO: Floating Point Precision for Order
Quantities, A-98
MSO:Floating Point Precision for Planning
Bucket Efficiency, 9-36, 9-37
MSO: Floating Point Precision for Planning
Bucket Efficiency, A-98
MSO: Floating Point Precision for
Transportation Capacities (Volume), A-99
MSO: Floating Point Precision for
Transportation Capacities (Weight), A-99
MSO: Floating Point Precision for Usage in
Routings, A-100
MSO: Generate Compression/Firming
Exceptions for Orders in Progress, A-101
MSO: Generate Compression Days Exception,
A-100
MSO: Generate Shared Supply Exceptions, 1790, 17-115, A-101
MSO: Global Batchable Flag, A-102
MSO: Global Chargeable Flag, A-102
MSO: Global Time Limit, A-102
MSO: Hard link scheduling window, A-103
MSO: Hard link scheduling window
expansion factor, A-103
MSO: Heuristic type, 9-33, A-103
MSO: HLS flat files path, A-103
MSO: Improved Lead Time Offsetting in
Aggregated Buckets, A-104
MSO: Internal Demand Aggregattion Within
Optimization, A-104
MSO: Inventory Carrying Costs Percentage,
A-104
MSO: Late Demands Exceptions Tolerance
Minutes, 9-61, A-104
MSO: Lead Time Control, 9-51, 9-52, 9-52, 1732, 17-34, 17-85, 17-88, A-105
MSO: List Size for Pricing Candidates, A-105
MSO: LP Constraint Batch Size, A-105

Index-25

MSO: LP Markowitz Coefficient, A-105


MSO: LP Optimization Algorithm, A-105
MSO: Maximium Number of Prepones, A-109
MSO: Maximize Search of Availability
Intervals, A-106
MSO: Maximum Activity Duration, A-107
MSO: Maximum Allowable Days Late, 9-59, 961, 9-61, 9-62, 9-62, A-107
MSO: Maximum Allowable Days Late before
Forecast Expiration, 9-59, 9-59, 9-60, 9-60, 9-61,
9-61, 9-62, 9-62, 9-62, 9-63, A-107
MSO: Maximum Demands per Group, A-108
MSO: Maximum Demands per Group for
Advanced Sequencing, A-108
MSO: Maximum Demands per Slice, 9-33, 9-33
, A-108
MSO: Maximum Inventory Level % of Safety
Stock, 6-92, A-109
MSO: Maximum Number of Pull for
Operation, A-109
MSO: Maximum number of pulls/push for
hard linked operations, A-110
MSO: Maximum Number of Pushes for
Operation, A-110
MSO: Maximum Operations Per Slice, A-111
MSO: Maximum Resource Over-capacity, A111
MSO: Maximum Simplex Iterations, A-111
MSO: Multiplier to derive supply allocation
window, 18-94, 18-94
MSO: Multiplier to Derive Supply Allocation
Window, 18-93, 18-94
MSO: Multiplier To Derive Supply Allocation
Window, 18-95, 18-100, 18-104, A-112
MSO: Net All Firm Supplies Before Creating
Planned Order, A-113
MSO: Net All Firm Supplies Before Creating
Planned Orders, 6-92, 6-93
MSO: Network routing cycle time coefficient,
A-114
MSO: Network Routing Cycle Time
coefficient, 19-94, 19-94
MSO: Network routing fixed time window, A114
MSO: Network Routing fixed time window,
19-94, 19-94
MSO: NFL Backward Compression Pct, A-114

Index-26

MSO: NFL BACKWARD COMPRESSION


PCT, 19-94
MSO: Nfl Forward Compression Pct, A-114
MSO: NFL FORWARD COMPRESSION PCT,
19-94
MSO: Number of Demand Groups for
Optimization, A-115
MSO: Number of Threads for Optimization,
A-115
MSO: Optimization Advanced Start, A-116
MSO: Optimization Daily Aggregation
Buckets, A-116
MSO: Optimization Weekly Aggregation
Buckets, A-116
MSO: Order Modifier Maximum Searching
Depth, A-117
MSO: Overlap Activities by MTQ , A-117
MSO: Peg By-product Supplies, A-118
MSO: Penalty Basis for Changeovers, A-118
MSO: Penalty Cost Factor for Exceeding Item
Material Capacity Flexfield Attribute, 2-8, A119
MSO: Penalty Cost Factor for Exceeding
Material Capacity, 8-9, A-119
MSO: Penalty cost factor for exceeding
material capacity (Organization) flexfield, 2-8
MSO: Penalty Cost Factor for Exceeding
Material Capacity Flexfield Attribute, A-119
MSO: Penalty Cost Factor for Exceeding
Material Capacity Flexfield Attribute, 2-9
MSO: Penalty Cost Factor for Exceeding Org
Material Capacity Flexfield Attribute, A-119
MSO: Penalty Cost Factor for Exceeding Org
Resource Capacity Flexfield Attribute, A-119
MSO: Penalty Cost Factor for Exceeding Org
Transportation Capacity Flexfield Attribute,
A-119
MSO: Penalty Cost Factor for Exceeding
Resource Capacity, 8-11, A-120
MSO: Penalty cost factor for exceeding
resource capacity (Organization) flexfield, 2-8
MSO: Penalty cost factor for exceeding
resource capacity (Resource) flexfield, 2-9
MSO: Penalty Cost Factor for Exceeding
Resource Capacity Flexfield Attribute, A-120
MSO: Penalty cost factor for exceeding
transportation capacity (Organization), 2-8

MSO: Penalty cost factor for exceeding


transportation capacity flexfield attribute, 2-9
MSO: Penalty Cost Factor for Exceeding
Transportation Capacity Flexfield Attribute,
A-120
MSO: Penalty Cost Factor for Late Demands,
8-6, A-120
MSO: Penalty cost factor for late demands
(Organization) flexfield attribute, 2-8
MSO: Penalty cost factor for late forecasts, 2-9
MSO: Penalty Cost Factor for Late Forecasts
Flexfield Attribute, A-120
MSO: Penalty Cost Factor for Late Item
Demands Flexfield Attribute, 2-8, A-120
MSO: Penalty Cost Factor for Late Org
Demands Flexfield Attribute, A-121
MSO: Penalty cost factor for late sales orders,
2-9
MSO: Penalty Cost Factor for Late Sales
Orders Flexfield Attribute, A-121
MSO: Penalty multiplier outside
unconstrained window, A-121
MSO: Postpone Use of Alternates to Latest
Possible Time, A-121
MSO: Preprocessing Aggregator Fill, A-121
MSO: Preprocessing Aggregator Limit, A-121
MSO: Preprocessing Flag for LP Matrix, A-121
MSO: Preprocessor LP Compression, A-122
MSO: Primal/Dual Preprocessing Reduction,
A-122
MSO: Primal Simplex Parameter, A-122
MSO: Pull push base, A-122
MSO: Pull push offset, A-122
MSO: Queue Time Factor, 9-62, 9-63, 12-64, A122
MSO: Reschedule Jobs Out to Reduce
Carrying Inventory, A-123
MSO: Reschedule Shared Supply to Influence
Batching, A-123
MSO: Resource Adjustment Factor For
Improved Offloading to Alternates, 12-42, 1256, A-124
MSO: Resource Batching Strategy, A-124
MSO: Resource Group for the Line Flexfield
Attribute, A-124
MSO: Schedule Across Breaks, A-125
MSO: Schedule PO in FIFO , A-125

MSO: Scheduler Time Step, A-125


MSO: Schedule Simultaneous Resources
Across Breaks, A-125
MSO: schedule window width, A-125
MSO: SCO Dual Variables Tolerance, A-125
MSO: SCO Reduced Cost Tolerance, A-125
MSO: Setup Pattern Calculation Window, A124
MSO: Simplex Feasibility Tolerance, A-126
MSO: Simplex Optimality Tolerance, A-126
MSO: Simplex Perturbation Limit, A-126
MSO: Simplex Perturbation Parameter, A-126
MSO: Simplex Presolve Limit, A-126
MSO: Simplex Singularity Repair Limit, A-126
MSO: Simultaneous Resource Overlap, A-126
MSO: Slack Hours for Batch Resource, A-127
MSO: Solve Dual Problem, A-127
MSO: Sourcing Allocation Window, 6-45, A127
MSO: Split Planned Orders for Assigned
Units, A-128
MSO: Spread Resource Consumption Within
Optimization, A-128
MSO: Substitute Item Penalty, A-128
MSO: Supply Reschedule Window Size for
Safety Stock Pegging, A-129
MSO: Supply Window Size, 18-85, 18-87, 18-92
, 18-93, 18-95, 18-104, A-129
MSO: Target Inventory Level % of Safety
Stock, 6-92, A-129
MSO: Transfer Quantity Threshold for
Enforcing Hard Links, A-130
MSO: Upper Limit for Maximum Time Offset
for Hard Links, A-130
MSO: Use Breaks in Calculation of
Unconstrained Scheduling Windows, 9-48, 954, A-131
MSO: Use Collections Start Time, A-132
MSO: Use Effectivity Date to Infer End Item
Substitute Priority, A-132
MSO: Use Existing Supplies in Alternate
BOM/Subs., A-133
MSO: Use Item Shelf Life Days in Scheduling
Buy or Make Orders, A-133
MSO: Use of Assigned Units in Scheduling, 912, 9-13, 9-15, 9-15, A-134
MSO: Use Optimization and Decision Rules

Index-27

for Simulation , A-134


MSO: Use Safety Lead Time, A-135
MSO: Use SCO Time Aggregation, A-135
MSO: Use Sequencing Template, A-136
MSO: Use Shift Definitions When Scheduling
Lead Times, A-136
MSO: Use up existing supply of primary
components before substitute, A-137
MSO --> PROFILE OPTIONS, A-73
MSR: Budget Category Set, A-137
MSR: Postponement Factor, A-137
MSR: Probability Distribution Type, A-138
MSR: Safety Stock Holding Strategy, A-138
MSR --> PROFILE OPTIONS, A-137
profile optionsMSC: Auto-Release
Compression Days Tolerance, A-20
special considerations, A-1
profile options
MSC: Smoothing method to calculate Safety
stock, 6-138
Project MRP
Oracle ASCP setup, 19-28
Oracle Inventory setup, 19-28
Oracle Project Manufacturing setup, 19-28
projects/tasks and Seiban numbers, 4-6
projects/tasks exception group, 17-98
project workflow, 3-8
publish a schedule to ASCP, 20-34
publishing a constrained forecast, 21-19
publishing a strategic plan, 21-15
publish plan results to Oracle Order
Management, 18-152
example, 18-156
pull architecture, 4-4
purchased item lead-time calculations, 6-87
purchase order
Oracle Purchasing, 12-78
supplier acknowledgement, 12-77
purchase orders
planning time fence logic, 6-93
purchase requisitions
planning time fence logic, 6-93
Purge Collaborative Planning Historical Records
(concurrent process), 22-52
Purge Designator (concurrent process), 22-53
Purge Interface Tables (concurrent process), 2253

Index-28

Purge Legacy Data (concurrent process), 22-54


Push Plan Information (concurrent process), 2255

R
rank and allocation
setting, 6-33
Realign Operational Data Stores Dates
(concurrent process), 22-60
receipts
scheduled, 6-151
reciprocal-unidirectional and bidirectional
substitution, 12-15
recommendations exception group, 17-110
Recommendations exception message, 17-111
Refresh Allocation Hierarchy Materialized View
(concurrent process), 22-60
Refresh Collection Snapshots (concurrent
process), 22-61
Refresh Global Forecast Materialized Views
(concurrent process), 22-62
Refresh KPI Summary Data (concurrent process),
22-62
Refresh Materialized Views (concurrent process),
22-62
Register Ask Oracle Planning Question
(concurrent process), 22-63
related exceptions, 17-9
drill down, 18-49
related exceptions for the late replenishment
viewing, 18-49
release flow schedules, 19-36
releasing orders, 3-12
repetitive schedules
planning time fence logic, 6-94
replacement groups
all-of-sets, 20-16
reports, 22-1, 22-14
Planning Detail, 22-7
request date, 6-96
Requirement causes resource overload exception
message, 17-27
requirement integer quantities, 9-8, 19-85
Requirement lead time constraint exception
message, 17-36
requirements

integer quantities, 9-8, 19-85


Requirement with insufficient lead time
exception message, 17-33
rescheduled purchase order
supplier acknowledgement, 12-77
reschedules exception group, 17-73
rescheduling an operation, 18-166
rescheduling discrete jobs
data consistency, 9-21
rescheduling non-firm open job, 9-21
rescheduling workflow, 3-8
resize windows, 18-43
resolving conflict between item attributes and
profile options, 12-17
resolving exceptions, 17-112
resource actual usage, 9-18
resource aggregation, 5-134
resource aggregation levels
choosing, 5-133
setting for a time horizon, 5-134
Resource Availability (Details) window, 18-131
description of fields, 18-131
Resource Availability Summary window, 18-130
buttons, 18-131
description of fields, 18-131
resource breaks, 6-52
Resource constraint exception message, 17-47, 1784, 17-86, 17-87, 17-89, 17-90
resource efficiency, 9-18
planner workbench, 9-19
resource engine
planning engine, 9-19
resource group
bottleneck, 5-51
resource hours, 9-19
Resource overloaded exception message, 17-49
resource parameters, 20-9
resource precedence constraints, 17-127
resource replacement groups, 21-18
Resource Requirements window, 18-133, 18-133
resources, 19-53
aggregate, 19-6
decreasing, 5-142
efficiency, 9-18
modifying, 3-10
selecting to plot, 18-163
simultaneous, 19-6

utilization, 9-18
viewing, 18-163
Resources
scheduling resource charges, 19-54
resource schedule
modeling, 6-48
Resources window, 18-128
buttons, 18-130
right-click menu options, 18-130
resource tool tip
accessing, 18-163
Resource underloaded exception message, 17-53
resource units
one-to-one basis
assigning, 6-73
resource usage, 9-19
and Oracle Manufacturing scheduling, 9-19
collections, 9-19
deflating, 9-19
discrete jobs, 9-19
inflating, 9-18, 9-19
resource utilization, 9-18
planner workbench, 9-19
resource warehouse, 19-40
review constrained forecast, 3-11
reviewing exception messages, 3-6
reviewing KPIs, 3-5
review workflow notifications, 3-7
Rollup Cumulative Lead Time concurrent
process, 6-78
rounding order quantities, 9-7
round order quantities, 9-8
round order quantity, 13-27
routing
Operation Resource Schedule flag, 6-48
routing aggregation level
setting for a time horizon, 5-135
routing effectivity, 19-6
Routing Operations window, 18-140
routings, 9-11, 19-40, 19-41
alternate resources, 6-68
minimum transfer quantity, 6-49
multiple resources, 6-71
multiresource scheduling, 6-71
network, 19-93
setting up, 6-48
simultaneous resources, 6-68

Index-29

rules
demand priority, 5-64
running a batch replan, 7-4
running a global supply chain plan, 5-3
prerequisites, 5-3
running an online replan, 7-5
running an optimized plan, 3-9
running an unconstrained plan, 3-9
running a production schedule, 20-31
running a production schedule with ASCP, 20-3
running a production schedule without ASCP,
20-7
running a strategic plan, 21-14
Running PS as a service, 20-35
running the Audit Statements report, 22-1

S
safery stock
supply/demand window, 18-64
safety lead time, 6-78
safety stock, 6-133, 9-5, 13-9
constrained - enforce demand due dates plans,
9-56
co-products, 19-9
exception message, 17-67
horizontal plan, 18-62
inventory optimization, 6-135
levels, 6-135
mean absolute deviation (MAD), 6-135
mrp planned, 6-135
non-mrp planned, 6-135
plan option, 5-52
project manufacturing, 19-21
safety stock window, 18-126
user-defined percentage, 6-135
user-defined quantity, 6-135
safety stock
pegging, 18-104
safety stocks, 9-5
Safety Stock window, 18-126
Sales order/forecast at risk due to material
shortage exception message, 17-26
Sales order/forecast at risk due to resource
shortage exception message, 17-24
Sales order/forecast at risk exception message,
17-13

Index-30

sales orders
configure to order, 10-4
sales order workflow, 3-8
saving actions, 7-6
Schedule, 4-23
scheduled receipts, 6-151
scheduling
bottleneck resource group, 5-51
discrete jobs, 6-126
discrete jobs in constrained - enforce capacity
constraints plan, 6-129
discrete jobs in constrained - enforce demand
due dates plan, 6-131
discrete jobs in unconstrained plan, 6-127
discrete jobs with firm operations and orders,
6-132
Scheduling Resource Charges
view resource charge information, 19-57
SCP names window, 5-4
search direction and transferring demands, 12-32
search the supply chain for substitution, 12-12
security, 12-65
Seiban numbers, 4-6
selecting resources to plot, 18-163
selection of alternates for OSFM, 12-50
self-service application, 4-37
Send XML Releases to Legacy Sources
(concurrent process), 22-64
sequence dependent setups, 9-64
discrete manufacturing, 9-64
planning, 9-70
process manufacturing, 9-69
viewing changeover times and preferred
sequence, 9-72
viewing plan results, 9-73
sequence dependent steps, 9-21
serial numbers, 19-20
service level, 12-73
set schedule options
for strategic plans, 21-8
setting hard and soft constraints, 9-28
setting penalty factor for exceeding material
capacity
hierarchy, 8-6
setting penalty factor for exceeding resource
capacity
hierarchy, 8-9

setting penalty factor for late demand


hierarchy, 8-3
setting resource aggregation levels, 5-134
setting schedule options
for production schedules, 20-20
setting the material aggregation level for a time
horizon, 5-135
setting the resource aggregation levels for a time
horizon, 5-134
setting the routing aggregation level for a time
horizon, 5-135
setting up
Application Instances window, 2-11
Organization window, 2-13
setting up distribution planning, 13-1
Setting up Routings
setting up resource charge scheduling, 19-56
set up
destination instance, 2-10
flowchart, 2-4
source instance, 2-5
setup data control files, C-1
setup for collection of transaction data, 4-25
shared supplies constraint, 9-42
shifts, 9-16
capacity changes, 9-17
shift time constraint, 9-34
ship date, 6-103
ship method selection
distribution planning, 15-2
shop floor manufacturing
co-products, 19-80
shortages and excess exception group, 17-67
simulate possible substitution, 12-24
simulations
changing, 7-6
comparison, 7-8
key performance indicators, 7-8
modes, 7-2
net change replan, 7-3, 7-4
overview, 7-1
reversing, 7-6
scenarios, 7-1
undo, 7-6
simulation scenarios
demands, 7-2
resource availability, 7-1

shutdown planning, 7-2


supplier capacity, 7-1
supplies, 7-2
simultaneous resources, 19-6
single-plan approach
advantages, 5-3
sorting exceptions, 17-8, 18-48
source instance, 11-1
setup, 2-5
sources of demand, 3-4
Sources window, 18-120, 18-120
Assignment tabbed pane, 18-122
buttons, 18-123
Effectivity Dates tabbed pane, 18-122
Sourcing tabbed pane, 18-120
sourcing constraints
tolerance fences, 9-27
sourcing percentages
splitting demand according to, 6-33
sourcing rules
defining, 6-2
supply chain, 6-2
split planned order
sizing and timing, 9-42
split planned orders constraint, 9-41
splitting demand according to sourcing
percentages, 6-33
standard data collection, 4-3
running, 4-10
setting up, 4-15
start date, 6-77
stopping an online planner session, 7-6
Strategic Network Optimization
architecture, 21-2
business process, 21-2
strategic plans, 21-1
assignment sets, 21-16
create a new plan using the Workbench, 21-6
generating models on the server, 21-20
modeling demand at the customer or zone
level, 21-16
publishing a constrained forecast, 21-19
publishing a plan, 21-15
resource replacement groups, 21-18
running a plan, 21-14
setting profile options, 21-5
setting schedule options, 21-8

Index-31

subset planning
pitfalls, 5-7
scenarios, 5-6
subset plans
hub and spoke planning, 5-9
substitute components, 9-4
substitutes and alternates used exception group,
17-92
Substitution Chain window, 18-127
right-click menu options, 18-127
substitution logic, 12-12
suggested dates
planned order, 9-37
suggested dock date, 6-82, 6-102
manufacturing calculation, 6-86
purchasing calculation, 6-87
transfer calculation, 6-88
suggested due date, 6-82, 6-97, 6-102
manufacturing calculation, 6-85
purchasing calculation, 6-87
suggested order date, 6-83, 6-101
manufacturing calculation, 6-86
purchasing calculation, 6-88
transfer calculation, 6-89
suggested ship date, 6-82
manufacturing calculation, 6-86
purchasing calculation, 6-88
transfer calculation, 6-89
suggested start date, 6-82, 6-102
manufacturing calculation, 6-86
purchasing calculation, 6-88
transfer calculation, 6-89
supplier
supplier organization
external supplier organization, 11-14
supplier acknowledgement, 12-77
supplier capacity, 7-1
accumulation, 6-20
constraints, 6-19
procured models, 10-25
purchase order consumption, 6-22
setting, 6-19, 6-31
setting by time periods, 6-32
Supplier capacity overloaded exception message,
17-51
Supplier Capacity window, 18-123, 18-123
description of fields, 18-123

Index-32

Supplier Capacity tabbed pane, 18-125


Supplier Flexfences tabbed pane, 18-125
viewing, 18-123
supplier collaboration, 12-80
automation
setup, 12-80
triggering launch of plan, 12-81
suppliers
modeled as organizations, 18-174
Supplier split percentage violated exception
message, 17-104
Supplier Variability window, 18-125
supplies control files, C-4
supply
pegging, 3-8
supply allocation rules, 13-24
supply and demand
modifying, 3-10
supply chain
assignment sets, 6-2
sourcing rules, 6-2
supply chain bill
illustration, 10-11
Supply Chain Event Manager (concurrent
process), 22-65
supply chain modeling, 6-1, 11-3
allocating demand to suppliers, 6-33, 6-34
Audit Statements report, 22-1
batch resources, 6-158
customers, 11-5
intransit lead-time, 11-4
lead-times, 6-75
planned inventory points, 9-73
planning server tasks, 6-162
planning time fence, 6-75
routings, 6-48
See also supply chain, 6-1
sourcing, 11-4
sourcing splits, 6-44
supplier capacity, 6-19
suppliers, 11-5
supply chain definition, 6-2
supply chain or where used information
viewing, 18-137
supply chain plan
attaching a priority rule, 5-66
copy a plan, 5-5

creating, 5-4
Supply Chain Plan Names form
security, 12-67
supply chain routing
planning level, 17-129
supply chain synchronization, 19-34
supply control files, C-4
supply dates
demand due date, 6-88
need by date, 6-82, 6-85, 6-87, 6-88, 6-100, 6-101
old dock date, 6-83, 6-103
old due date, 6-83, 6-102
original need by date, 6-83
production duration, 6-86, 6-88
ship date, 6-103
suggested dock date, 6-82, 6-86, 6-87, 6-88, 6102
suggested due date, 6-82, 6-85, 6-87, 6-102
suggested order date, 6-83, 6-86, 6-88, 6-89, 6101
suggested ship date, 6-82, 6-86, 6-88, 6-89
suggested start date, 6-82, 6-86, 6-88, 6-89, 6102
updated need by date, 6-100, 6-101
viewing in workbench, 6-83, 6-100
supply problems for late sales orders and
forecasts exception group, 17-22
supply tolerances, 19-62
supported configurations, 4-7

T
tabs
Action, 7-6
Optimization, 8-5
tailoring the user interface, 18-43
Planner Workbench, 18-43
customize columns, 18-43
display preferences, 18-43
target inventory level, 13-9
time aggregation levels
choosing, 5-131
tolerance fences
sourcing constraints, 9-27
tolerances
supply, 19-62
total lead-time, 6-81

touchtime, 9-19
transaction data collection, 4-25
transfer item lead-time calculations, 6-88
transfer of demands on to substitute supplies, 1225
transportation and distribution exception group,
17-60
transportation capacity
flexfields, B-3
transportation management exceptions exception
group, 17-108
Transportation resource's volume overloaded
exception message, 17-65
Transportation resource's weight overloaded
exception message, 17-63
Transportation resource constraint exception
message, 17-61, 17-62
trip limit constraints, 13-6
trip limits for ship methods by lane, 13-6

U
unconstrained plan
running, 3-9
See also plan types, 3-9
undoing your actions, 7-6
unit numbers in sales orders, 19-20
unit of measure, 19-40
updated need by date, 6-100, 6-101
user-defined alternate decision rules, 12-39
constrained plans, 12-39
examples of how user-defined alternate
decision rules are used, 12-46
exception messages, 12-65
lead-times, 12-64
optimized plans, 12-53
pegging, 12-65
planning search logic, 12-54
search logic, 12-57
selection of alternates for OSFM, 12-50
simulations, 12-53
user-defined keys, C-5
use-up effectivity date, 9-56
using an existing plan as a demand schedule for
new plan, 5-54
utilization, 9-18

Index-33

V
variable lead-time, 6-76, 6-78
viewing actions, 7-6
viewing exception details, 17-8, 18-48
viewing exceptions
exceptions
expanding all actions, 18-48
viewing, 18-47
viewing pegging information, 18-110
viewing plan comparisons, 22-5
viewing related exceptions for the late
replenishment, 18-49
viewing substitution display, 12-10
viewing supply chain or where used
information, 18-137
viewing the Audit Statements report, 22-3
viewing undo summary for a plan, 7-6
VMI Replenishment Engine (concurrent process),
22-67

W
Where Used window, 18-142
window
Load Transaction Data Parameters, 4-42
Planning Data Collections, 4-42
Planning ODS Load Parameters, 4-43
Supplier Capacity, 18-123, 18-123
description of fields, 18-123
Supplier Capacity tabbed pane, 18-125
Supplier Flexfences tabbed pane, 18-125
viewing, 18-123
Supplier Variability, 18-125
window for substitution, 12-18
windows
Application Instances, 4-35
Collection Workbench, 4-15
Components, 18-138, 18-138
continuous collections, 4-23
Continuous Collections, 4-23
Requests, 4-23
co-product, 18-144
Data Pull Parameters, 4-10
Destinations, 18-118, 18-118
Assignment tabbed pane, 18-120
Effectivity tabbed pane, 18-119

Index-34

Sourcing tabbed pane, 18-119


Exception Details, 18-48
Exception Summary, 18-47, 18-48
Find, 18-34
Flat File Loader Parameters, 4-36
Gantt: Right-click menu options, 18-162
Gantt Chart, 18-157
Horizontal Plan, 18-51
Item Forecast Entries, 8-4
Items, 18-113, 18-113
buttons, 18-117
description of fields, 18-113
right-click menu options, 18-118
viewing, 18-113
Key Performance Indicators (KPIs), 18-146
Key Performance Indicators (KPIs) trend
chart, 18-146
MRP Forecast Dates, 8-4
Multiple Plans Comparison, 7-8
Network Routing, 18-142
ODS Load Parameters, 4-13
online planner status, 7-5
operation resources, 6-49
pegging information, 18-169
Planner Workbench, 18-2
Planning Data Collection, 4-10
Planning ODS Load Parameters, 4-37
Pre-Process Monitor Parameters, 4-36
Process Effectivity, 18-144
Properties, 18-33, 18-33
Purge Parameters, 4-38
Reschedule, 18-164
Resource Availability (Details), 18-131
description of fields, 18-131
updating resource availability, 18-132
Resource Availability Summary window, 18130
buttons, 18-131
description of fields, 18-131
resource capacity, 18-166
Resource Requirements, 18-133, 18-133
Resources, 18-128
buttons, 18-130
right-click menu options, 18-130
Resources, 6-159
Resource Tool Tip, 18-163
Routing Operations, 18-140

routings, 6-58
Safety Stock, 18-126
Schedule, 4-14
SCP Names, 5-4
Sources, 18-120, 18-120
Assignment tabbed pane, 18-122
button, 18-123
Effectivity Dates tabbed pane, 18-122
Sourcing tabbed pane, 18-120
sourcing rule, 6-44
Sourcing Rule, 11-5
Subinventory Netting, 5-55
Substitution Chain, 18-127
right-click menu options, 18-127
supplier, 6-32
Supply/Demand, 18-63
Supply/Demand for Unit Effective Items, 1921
Supply/Demand window, 18-64
system profile values, 6-45
System Profile Values, 8-6
Time Buckets, 18-164
two views, 18-169
Where Used, 18-142
WIP mass/load PO requisitions interface, 19-21
workflow for planning and edit-item-level
substitution, 12-37
workflow notifications, 3-7
workflows
See also Oracle Workflow, 3-7, 3-8, 3-8, 3-8, 3-8
work orders
firm, 9-42
worksheets
Planning Detail Report, 22-11

Index-35

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