Single-Ended High-Efficiency Step-Up Converter Using The Isolated Switched-Capacitor Cell
Single-Ended High-Efficiency Step-Up Converter Using The Isolated Switched-Capacitor Cell
Single-Ended High-Efficiency Step-Up Converter Using The Isolated Switched-Capacitor Cell
JPE 13-5-4
Abstract
The depletion of natural resources and renewable energy sources, such as photovoltaic (PV) energy, has been highlighted for
global energy solution. The PV power control unit in the PV power-generation technology requires a high step-up DCDC
converter. The conventional step-up DCDC converter has low efficiency and limited step-up ratio. To overcome these problems,
a novel high step-up DCDC converter using an isolated switched capacitor cell is proposed. The step-up converter uses the
proposed transformer and employs the switched-capacitor cell to enable integration with the boost inductor. The output of the
boost converter and isolated switched-capacitor cell are connected in series to obtain high step-up with low turn-on ratio. A
hardware prototype with 30 V to 40 V input voltage and 340 V output voltage is implemented to verify the performance of the
proposed converter. As an extended version, another novel high step-up isolated switched-capacitor single-ended DCDC
converter integrated with a tapped-inductor (TI) boost converter is proposed. The TI boost converter and isolated-switchedcapacitor outputs are connected in series to achieve high step-up. All magnetic components are integrated in a single magnetic
core to lower costs. A prototype hardware with 20 V to 40 V input voltage, 340 V output voltage, and 100 W output power is
implemented to verify the performance of the proposed converter.
Key words: Boost converter, Isolated switched-capacitor cell, Single-ended, Tapped-inductor
I. INTRODUCTION
Low-voltage high-current renewable energy sources
require high voltage step-up to be integrated in commercial
power lines. The photovoltaic (PV) power generation
technology, which attracts great attention as a next-generation
energy source, essentially requires a high step-up DCDC
converter [1]-[5]. The boost converter tends to restrict the
boosting ratio for applications with large gap between input
and output voltage because these applications require
extremely high duty cycle of the main switch for high step-up
voltage [6][8]. This operation leads to the stress increase of
voltage or of current on the switches and diodes, as well as
the increase in diode-switching loss caused by reverse
recovery characteristics. Conversion efficiency is eventually
decreased by increasing the main switch loss, diode loss, and
Manuscript received Mar. 2, 2013; revised Jul. 1, 2013
Recommended for publication by Associate Editor Yan Xing.
767
768
(1)
A. Reset Circuit
In a normal operation of isolated charge pump, a reset
circuit is required to reset the magnetizing current similar to
that of typical forward converters. The output of the reset is
tied to the switched-capacitor output. Therefore, the reset
works as a boost converter to the entire load (see Fig. 3). The
poor output regulation of the switched-capacitor can be
relieved by the contribution of the boost regulation. Therefore,
the series-connected reset circuit is recommended not only
for the step-up but also for the control of the step-up output
voltage in a DCDC converter of the PV power generation
system.
III.
A.
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+ (1 + 1 +
).
(5)
(a) Mode 1
B.
(b) Mode 2
(c) Mode 3
Fig. 5. Equivalent circuits of each operation mode.
, =
IV.
(2)
(3)
Operating Principles
According to the switching state of the switching
circuits, the proposed converter has three operating modes
(see Fig. 5).
Mode 1: When the switch () is turned on, the current
flows to the magnetizing inductance and the primary winding
( ). The primary current is transferred to the secondary ( )
coil of the isolated switched capacitor cell via the magnetic
linkage. Through the switched capacitor diode , the
secondary current is rectified into DC as the load requires.
Given that the boost diode ( ) is reverse-biased, the output
capacitor discharges the load current.
Mode 2: When the switch is turned off, the switched
capacitor diode ( ) is reverse-biased. The energy
magnetically stored at is released to the load through
of the boost converter. When the switched capacitor
diode ( ) is reverse biased, the output capacitor
discharges the load current.
Mode 3: The transformer of the charge pump-boost
converter is completely demagnetized. The output voltage is
also maintained by the discharge of the output
capacitors , . All rectifier diodes are reverse-biased.
The key waveforms of the operating voltage and current
are shown in Fig. 10.
(4)
(6)
_ =
_ =
(7)
_ _ _
(8)
(9)
()
(10)
770
( _ _ )
+ _ .
(11)
(12)
(13)
( )
1
(:~) +
(:~()) =
_ + _ _ + _ +
A.
) .
MOSFET
The conduction loss is as follows:
_ = _ ,
where,
(14)
(15)
1
_ = (:~)
= _ + _ + _ .
(16)
_ + _ + _ .
(17)
Fig. 7. Simulation result of the SSCB converter according to the
variation of the output power.
(18)
The total loss is
B.
_ + _ + _ +
.(19)
=
_ =
(:~)
_ + _ + _ .
( )
(21)
_ + _ + _ + . (24)
(20)
Diode
The loss of can be derived as follows:
The average and RMS current are given by
_ =
( )
_ =
(25)
(:~()) .
(26)
) .
(28)
+ .
(29)
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C.
Transformer
The primary winding loss of the transformer can be
expressed as follows:
_ = _
,
(30)
where,
=
( )
[]
(31)
:
, : ,
: , : [ ]
and
= () =
( )
1
(:~) +
(:~()) =
_ + _ _ + _ +
).
(32)
_ = { + + +
(33)
(34)
where,
= _ .
Therefore, the secondary winding
transformer can be re-written as follows:
_ =
(35)
loss
of
the
_ + _ + _ . (36)
()
()
= [].
(37)
Simulation Results
The simulation results of the efficiency analysis for the
SSCB converter according to the output power variation and
input voltage are shown in Figures 6 and 7, respectively.
Results show that the efficiency is high and is even greater
than 96% in low-gain (high-input) conditions. The efficiency
Symbol
Parameter(part
number)
Input voltage
Output voltage
Output power
Switching frequency
Magnetizing inductance
Main switch (IRFP260N)
Secondary winding
Diode of switched
capacitor (UF4006)
Boosts diode(UF4004)
Primary winding
Spec.
30 VDC to 40
VDC
340 VDC
30 W to 150 W
40 kHz
440 uH
200 V, 50 A
13 turns
91 turns
800 V, 1 A
400 V, 1 A
D.
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V. EXPERIMENTAL VALIDATION
In this paper, a 150W hardware prototype of the
proposed SSCB PWM converter was implemented to verify
the operation principles and converter performance. The
implemented component data concerning the prototype are
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VI.
, =
(38)
(39)
The steady-state voltage gain of the DCM tappedinductor boost is derived as follows:
Fig. 15. Equivalent circuit of the proposed converter with
separated outputs.
_ = 1 + 1 +
(40)
+ 1 + 1 +
(42)
B. Operating Principle
The proposed converter has three operating modes. Fig.
16 shows the equivalent circuits to explain the circuit
operation.
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VII.
(a) Mode 1.
= , =
.
(43)
(44)
(b) Mode 2.
_ _
()
(45)
(46)
(48)
where,
_ =
(c) Mode 3.
Fig. 16. Operating modes of the proposed converter.
(49)
)
(:~) = _ _ + _
(50)
(51)
(52)
1
(:~) +
(:~()) =
_ + _ _ + _ +
A. MOSFET
). (53)
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TABLE II
KEY PARAMETERS OF THE PROPOSED CONVERTER
(54)
where,
Symbol
_ =
(:~)
= _ + _ + _
(55)
(56)
Input voltage
20 40 VDC
Output voltage
340 VDC
Output power
40 100 W
Switching frequency
35 kHz
Magnetizing inductance
108 uH
100 V, 195 A
Primary winding
14 turns
(57)
Secondary
winding(Transformer)
Third winding(Tappedinductor)
Switched capacitor
diode(MBR40250)
TI boost diode(UF4004)
400 V, 1 A
capacitance
100F
_ + _ + _ +
(58)
The switch on, off time loss can be ignored by the DCM
operation
B. Diode
The loss of can be derived as follows:
The average and RMS current are
= _ =
70 turns
42 turns
250 V, 40 A
(59)
_ =
Spec.
Parameter(part number)
(:~) .
(60)
_ + _ + _ .
(62)
(63)
The loss of can be derived as follows:
The average and RMS current are
( )
= _ =
(64)
( )
_ =
(:~()) . (65)
_ = _ =
Therefore, the total loss is
) .
+ .
(68)
C. Transformer
The primary winding loss of the transformer can be
expressed as follows:
_ = _ ,
(69)
where,
= () =
( )
(:~) +
(:~()) =
_ + _ _ + _ +
). (70)
(67)
Therefore, the primary winding loss can be rewritten as
follows:
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_ = { + + +
(71)
The secondary winding loss of the transformer is
_ = _ ,
(72)
where,
= _ .
(73)
_ + _ + _ .
(74)
(75)
(76)
(77)
VIII.
EXPERIMENTAL RESULTS
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ACKNOWLEDGEMENT
REFERENCES
IX.
CONCLUSIONS
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