Displacement Well Head PDF
Displacement Well Head PDF
Faculty of Industrial Engineering, Mechanical Engineering and Computer Science, University of Iceland,
Hjararhagi 2-6,
Reykjavik, 107, Iceland
2
Innovation Center Iceland, Department of Materials, Biotechnology and Energy, Keldnaholt, Reykjavik, 112,
Iceland
*e-mail: [email protected]
ABSTRACT
During the discharge of high temperature geothermal
wells, the temperature difference in the well from
non-flowing to flowing conditions is in the range of
couple of hundreds of degrees centigrade and the
pressure fluctuation is also large. The wellhead rises
due to thermal expansion of the casing and the
wellbore pressure, in some cases excessively because
of concrete damage or poor cementing job.
Measurements of a particular high temperature well
were performed during discharge. Temperature and
pressure changes were measured at the wellhead as
well as the wellhead rise. A model was constructed
using the finite element method (FEM) and
computational results from the model were compared
to the measurements.
The results from the transient thermal FEM analysis
show a rapid temperature response in the concrete
layers of the well. In the concrete surrounding the
production casing the temperature rises to roughly
95% of thermal equilibrium in only few hours. The
coupling-concrete interactions in the FEM model
indicate that the concrete has a weak spot and is most
likely to get damaged at the coupling ends. The
results show that the rise of the wellhead is exclusive
to the uppermost 500 meters of the well but
displacements are negligible beneath.
INTRODUCTION
At the start of the discharge of high temperature
geothermal wells the geothermal fluid is abruptly
sucked out of the reservoir by the low pressure
conditions on the surface. This causes large pressure
fluctuations inside the wellbore as well as local flow
conditions, such as plug or slug flow, that causes
vibration that can easily be felt on the surface by an
observer and could be harmful for the casing. The
large temperature change in the well causes thermal
FINITE-ELEMENT MODEL
The finite-element method (FEM) is used to construct
thermal and structural models of a high temperature
geothermal well from the wellhead to the bottom of
the production casing. It is a two-dimensional axially
symmetric model which includes nonlinearities in (i)
material properties, (ii) geometrical displacements
and (iii) connectivity between contacting surfaces
(contact elements).
The main nonlinear material properties that are used
are the stress-strain curves for K55, L80, T95 and
X56 steel at room temperature, obtained from tensile
strength tests by Karlsdottir (Karlsdttir 2009).
Strength reduction at elevated temperatures is
included for the steel in the model. For the concrete,
an approximation is made where a maximum
compressive strength is defined before it is assumed
to yield plastically. Defining a concrete material
model that behaves differently in compression and
tension for a model of this scale has proved to be
200
150
Temperature [C]
100
50
Expansion spool
Upper flange
Lower flange
0
20
40
60
80
Time [minutes]
100
120
140
Pressure [bar-g]
25
20
15
10
4
6
Time [minutes]
10
20
15
10
5
Flange
Basement
0
20
40
60
80
Time [minutes]
100
120
140
Thermal calculations
One dimensional casing-concrete layer model
A one dimensional thermal model of the upper layers
of a high temperature geothermal well with a top
temperature of 200C, was constructed and timedependent analysis were performed to obtain
information on how fast the system reaches thermal
equilibrium. The well is assumed to have three
casings that are all cemented. The boundary
conditions at the outer boundary of the ground, which
is selected as 50 m from the center of the well, is set
to Tgr = 0C and at the inner wall of the production
casing is set to Tpr = 200C, assuming production
conditions uppermost in the well. The analysis is
time-dependant where the load is changed in a step to
simulate a well discharge.
200
190
150
Temperature [C]
RESULTS
100
Temperature [C]
50
180
0
170
Production concrete
Security concrete
Surface concrete
0
10
15
time [hours]
20
Temperature [C]
2
4
6
8
Distance from well center [m]
10
160
150
80
60
40
20
0
5 m from well
10 m from well
0
10
15
time [hours]
20
Structural calculations
Two dimensional well model
The load for the structural model consists of the
temperature and pressure change from pre- to postdischarge. The temperature change results, obtained
from the transient thermal model, are used as load on
a geometrically identical structural model. The
pressure change is also applied as a load on the inside
of the production casing and the wellhead. Both a
nonlinear static analysis and a nonlinear transient
analysis are performed.
pre-discharge
discharge
-200
-400
Depth [m]
-600
-800
-1000
-1200
4
5
Pressure [Pa]
9
6
x 10
0.45
Displacement [mm]
0.35
0.3
0.06
0.25
0.2
0.04
0.15
0.1
0.02
0.4
0.08
0.05
0
50
100
Temperature [C]
150
0
200
60
50
40
30
20
10
0
FEM results
Measured
0
100
200
300
Time [sec]
400
500
600