A Comprehensive Study On Partial Replacement of Cement With Sugarcane Bagasse Ash, Rice Husk Ash & Stone Dus
A Comprehensive Study On Partial Replacement of Cement With Sugarcane Bagasse Ash, Rice Husk Ash & Stone Dus
A Comprehensive Study On Partial Replacement of Cement With Sugarcane Bagasse Ash, Rice Husk Ash & Stone Dus
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1. INTRODUCTION
1.1. GENERAL
In civil engineering, theoretical knowledge is an application for practical knowledge
which is quite different in any field. In civil engineering aspects now-a-days the
construction of buildings, industries, residential complexes etc. are more essential.
These are included with high expensive of cost, to built up. For that, the no. of
techniques are implemented to reduce the cost of construction in all aspects.
Economically it is very useful for construction purpose.
Replacement of a material with another material is one type of technique which is
mostly using in now-a-days to reduce the cost. Replacing of cement (or) coarse
aggregates (or) fine aggregates with other materials which is made to be an
economical.
2. INTRODUCTION OF ADMIXTURES
From these by-products in concrete production brings a positive effects to the
environment which reduces waste disposals. Since we reduce the cement production
also. AGRO INDUSTRIAL MINERAL ADMIXTURES is a factory which reduces
the emissions generated by the disposal of all by-products.
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3. PROPERTIES OF MATERIALS
3.1. GENERAL
The materials used in the experimental work namely cement, Bagasse ash, Rice husk
ash, Stone dust, fine aggregates and coarse aggregate have been in laboratory for use
in mix designs. The details are present below.
PARTICULARS
Normal consistency
Specific gravity
Setting time
Initial setting time
Final setting time
Soundness test of cement
Fineness of cement
OPC 53 GRADE
32%
3.15
45 min
583 min
3 mm
2.33
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COMPONENTS
SiO2
Fe2O3
Al2O3
CaO
MgO
MASS %
55.76
0.72
1.79
1.68
2.02
Sugarcane bagasse ash was sieved by IS: 300 micron sieve before mixing in
concrete.
3.5.2. PROPERTIES OF RICE HUSK ASH [IS: 456-2000] (Clause no.5.2.1.3)
The Rice husk ash was collected from RICE MILL, Jupudi.
Table 3
COMPONENTS
SiO2
Al2O3
Fe2O3
CaO
MgO
Na2O3
K 2O
LOI
Specific gravity
OPC
20.99
6.19
3.86
65.96
0.22
0.17
0.60
1.73
3.00
RHA
88.32
0.46
0.67
0.67
0.44
0.12
2.91
5.81
2.11
Rice husk ash was sieved by IS: 300 micron sieve before mixing in concrete.
3.5.3. PROPERTIES OF STONE DUST [IS: 2386-1963] (part-3)
The Stone dust was collected from QUARRIES, Jupudi.
A. PHYSICAL PROPERTIES
Table 4 (a)
PROPERTY
Specific gravity
Bulk relative density (kg/m3)
Absorption (%)
Moisture content (%)
Fine particles less than 0.075
mm (%)
Sieve analysis
STONE DUST
2.54 2.60
1720 1810
1.20 1.50
Nil
TEST METHOD
IS 2386-1963 (part 3)
IS 2386-1963 (part 3)
IS 2386-1963 (part 3)
IS 2386-1963 (part 3)
12 15
IS 2386-1963 (part 1)
Zone II
IS 383 1970
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STONE DUST
SiO2
Al2O3
Fe2O3
CaO
MgO
TEST METHOD
IS: 4032 1968
IS: 4032 1968
IS: 4032 1968
IS: 4083 1968
IS: 4083 1968
62.48
18.72
6.54
4.83
2.56
SCBA
0%
2%
4%
6%
8%
10%
RHA
0%
2%
4%
6%
8%
10%
SD
0%
2%
4%
6%
8%
10%
6. WORKABILITY
6.5.1 Workability of concrete
Table 6
SL.NO.
1.
2.
3.
4.
5.
6.
% REPLACEMENT OF CEMENT
0%
2%
4%
6%
8%
10%
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Before test:
After test:
Fig. (p)
Fig. (q)
% Replacement of cement
7 days
28 days
0%
29.44
34.8
2%
40.8
41.6
4%
31.6
40
6%
21.5
34.5
8%
21.2
27.5
10 %
20
22
Graph 1
45
40
35
30
25
20
15
10
5
0
0
4
7 days
10
28 days
Mix Proportion %
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After test:
Figure (r)
Figure (s)
% Replacement of
cement
7 days
28 days
0%
2%
4%
6%
8%
10 %
2.1
2.86
2.7
3.13
2.68
3.04
2.6
2.76
1.8
2.26
1.48
2.19
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Graph - 2
3.5
3
2.5
2
1.5
1
0.5
0
0
4
7 days
10
28 days
Mix Proportion %
7. RESULT
CUBES:
Testing values for 7 days
Normal mix
29.4 N/mm2
Mixture of 2%
40.8 N/mm2
Mixture of 4%
31.6 N/mm2
Mixture
xture of 6%
21.5 N/mm2
Mixture of 8%
21.2 N/mm2
Mixture of 10%
20.0 N/mm2
Testing values of 28 days
Normal mix
Mixture of 2%
Mixture of 4%
Mixture of 6%
Mixture
ixture of 8%
Mixture of 10%
34.8 N/mm2
41.6 N/mm2
40.0 N/mm2
34.5 N/mm2
27.5 N/mm2
22.0 N/mm2
CYLINDERS:
Testing values for 7 days
Normal mix
Mixture of 2%
Mixture of 4%
Mixture of 6%
Mixture of 8%
2.1 N/mm2
2.7 N/mm2
2.68 N/mm2
2.60 N/mm2
1.80 N/mm2
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Mixture of 10%
1.48 N/mm2
8. CONCLUSIONS
It has been observed that by the incorporation of SCBA, RHA & SD as a partial
replacement to cement in plain concrete, increases workability when compared to
workability with reference to concrete made without admixtures.
The mix proportion of 6% replacement of cement with SCBA (2%), RHA (2%) & SD
(2%) showed good properties like Compressive and Tensile strength.
It has been observed that cement replacement using SCBA, RHA & SD can go up to
8% safely through strength values are less compared to 2% replacement of cement
and is most economically feasible.
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