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    Hpo

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    Andy Anderson Limachi Peralta
    This document provides the disassembly and assembly procedure for the PCV unit of the HP0 supply pump. It outlines the necessary tools and gives step-by-step instructions for disassembling the PCV unit, measuring wear on components, and reassembling the unit. Standards for insulation resistance, terminal resistance, and wear measurements are provided to determine if components need replacing.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Hpo

    Uploaded by

    Andy Anderson Limachi Peralta
    191 views4 pages
    This document provides the disassembly and assembly procedure for the PCV unit of the HP0 supply pump. It outlines the necessary tools and gives step-by-step instructions for disassembling the PCV unit, measuring wear on components, and reassembling the unit. Standards for insulation resistance, terminal resistance, and wear measurements are provided to determine if components need replacing.

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    This document provides the disassembly and assembly procedure for the PCV unit of the HP0 supply pump. It outlines the necessary tools and gives step-by-step instructions for disassembling the PCV unit, measuring wear on components, and reassembling the unit. Standards for insulation resistance, terminal resistance, and wear measurements are provided to determine if components need replacing.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    191 views4 pages

    Hpo

    Uploaded by

    Andy Anderson Limachi Peralta
    This document provides the disassembly and assembly procedure for the PCV unit of the HP0 supply pump. It outlines the necessary tools and gives step-by-step instructions for disassembling the PCV unit, measuring wear on components, and reassembling the unit. Standards for insulation resistance, terminal resistance, and wear measurements are provided to determine if components need replacing.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 4

    For Authorized Service Dealers Only

    ECD14-01 (1/4)

    SERVICE BULLETIN
    FUEL INJECTION PUMP
    TECHNICAL HINT

    Addition of HP0 Supply Pump PCV Unit Disassembly and Assembly


    Procedure
    1. Outline
    Repair for the PCV Unit has been added to HP0 Supply Pump Repairs. Accordingly, we will introduce the
    PCV unit disassembly and assembly procedure.

    2. Disassembly & Assembly


    (1) Tools
    Part Number

    95092-00130

    Part Name

    External View

    PCV Holder

    Q007260

    95092-00120

    PCV Base

    Q007261

    95310-00010

    Wear Measurement Tool

    Q007287

    Dial Gauge (Smallest Unit: *0.001)


    General Tool

    [ REFERENCE ]
    Digimatic Indicator
    (Mitsutoyo: ID-S112)

    Issued : January 2014

    Q007288

    00400752E

    (2 / 4)
    (2) PCV Unit Disassembly
    1) Check before disassembly.
    Insulation Resistance
    Measurement

    Terminal Resistance
    Measurement

    Insulation Resistance Measurement


    Standard Value: 10 M or more
    Terminal Resistance Measurement
    Standard Value: 3.2 0.3
    * Replace if falls outside of the standard value.

    Q007237E

    2) Attach the PCV holder to the PCV.


    OK

    Unsatisfactory

    Make sure the valve does not pop out of the edge of
    the PCV holder.
    STT:
    PCV Holder (95092-00130)

    Q007238E

    3) Set the PCV in the PCV base.


    STT:
    PCV Base (95092-00120)

    Q007251

    4) Hit the punch mark on the PCV holder with a hammer


    while lifting up the valve portion with your hand and remove the valve.
    * The punch mark is located straight above the hook
    of the connector.
    < ATTENTION >

    Punch Mark
    Hit Here
    Hook

    Be careful not to hit your hand holding the PCV


    in place.

    Q007252E

    (3 / 4)
    5) Remove the spacer from the remaining solenoid sub-

    Spacer

    assembly.

    Solenoid
    Sub-Assembly

    Q007254E

    6) Remove the shim, spring, and pressure pin.


    Pressure
    Pins

    Spring

    Shim

    Q007255E

    7) Use a level block to measure the amount of wear after

    0-Point Calibration

    adjusting the dial gauge to zero point.


    Standard Value: Changes according to the part number (engraving).Refer to the figure below.
    * Replace the PCV unit if it falls outside of the standard value.
    [ REFERENCE ]
    There are PCV units where the valve sub-assembly
    is replaced, and units where the spring and shim
    are also replaced depending on the pump part
    number.

    Q007256E

    Engraving
    Until Feb. 2010 From Feb. 2010
    (First 4 Digits) (First 2 Digits)

    004#
    006#
    007#
    008#
    009#
    011#
    013#
    014#
    015#
    016#
    017#
    018#

    04
    06
    07
    08
    09
    11
    13
    14
    15
    16
    17
    18

    Standard Values
    0.62 to 0.64 mm
    0.54 to 0.56 mm
    0.54 to 0.56 mm
    0.62 to 0.64 mm
    0.54 to 0.56 mm
    0.54 to 0.55 mm
    0.54 to 0.56 mm
    0.44 to 0.46 mm
    0.62 to 0.64 mm
    0.54 to 0.56 mm
    0.44 to 0.46 mm
    0.54 to 0.56 mm

    Engraving Location
    *Engraving

    PCV Engraving Location

    * : As of February 2010, two digits in the chart on the left were engraved on the pump.
    Prior to February 2010, four digits in the chart on the left were engraved on the pump.
    Q007291E

    Standard Value Details

    (4 / 4)
    (3) PCV Unit Assembly
    1) Attach the PCV holder to the solenoid sub-assembly.
    STT:
    PCV Holder (95092-00130)

    Q007257

    2) Attach the shim, spring, and pressure pin in order to


    Pressure
    Pins

    the solenoid sub-assembly.


    (The pressure pin should be orientated so that the

    Spring

    protruding portion is facing the spring.)

    Shim

    Q007255E

    3) Place the solenoid sub-assembly into the PCV base,


    Valve
    Sub-Assembly

    and assemble the spacer and valve sub-assembly.


    < ATTENTION >
    Do not change the spacer and valve sub-as-

    Spacer

    sembly combination for each PCV unit.

    STT:
    Q007258E

    PCV Base (95092-00120)


    4) To prevent the valve from falling out, hit a punch with
    a hammer on the chosen position (punch mark) on the
    outer edge of the solenoid sub-assembly.
    < ATTENTION >
    Be careful not to damage the PCV by hitting the
    punch with too much force.

    Q007259

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