COST OF POOR QUALITY

MONTH

REWORK QTY

REJECT QTY

COST IN RUPEES

TARGET
(IN RUPEES)

JUN'06

450

449

562

2000

JULY'06

1186

1050

1347

2000

AUG'06

1301

1816

2141

2000

SEP'06

1527

2748

3130

2000

OCT'06

2333

13293

13876

2000

NOV'06

2936

3387

4121

2000

DEC'06

2180

4124

4669

2000

JAN'07

8141

8009

10044

2000

FEB'07

4477

13096

14215

2000

MAR'07

2311

3545

4123

2000

COST OF REWORK
TOTAL
PRODUCTION

INPROCESS
REWORK
QTY

MONTH

REJECT QTY

100% SORTING
REWORK
QTY

565
1642
0
0

REJECT QTY

TOTAL
REWORK
P/C

TOTAL
SCRAP PCS

JAN'08
FEB'08
MAR'08
APR'08

8632426
7361300
8270018
8227189

4038
2379
0
0

0
0
0

4603
4021
2499
3158

May'08

7991850

750

1850

1194

5771

1944

7621

June'08
July'08

5946900
5405655

88

3631
378

460

1977
1289

548

5608
1667

August 08

5842355

806

1192

1998

Sept. '08
Oct 08
Nov 08
Dec 08

5864995
6930500
5740420
4191766

54
132
1765
1494

1064
492
829
323

1118
624
2594
1817

INPROCESS REJECTION ANALYSIS (PPM )

(April'08~Nov '08)
1200
1000

PPM

800
600
400
200
0

MONTH

PPM
REWORK

PPM

AVERAGE
PPM

TARGET

0
0
0
0

533
546
302
384

533
540
461
384

250
250
250
250

243

954

669

250

92

943
308

760
647

250
250

342

586

250

191
90
452
433

520
459
458
457

250
250
250
250

TOTAL NOT OK QTY

RE WORK
OK QTY
SCRAP

TOTAL NOT OK QTY

RE WORK
OK QTY
SCRAP

TOTAL NOT OK QTY

RE WORK
OK QTY
SCRAP

TOTAL NOT OK QTY

RE WORK
OK QTY
SCRAP

TOTAL NOT OK QTY

RE WORK
OK QTY
SCRAP

TOTAL NOT OK QTY

RE WORK

OK QTY
SCRAP

TOTAL NOT OK QTY

RE WORK
OK QTY
SCRAP

May'08
June'08
July'08

954
943
308

954
948
735

August 08

342

637

Sept. '08
Oct 08

191
90

548
471

Nov 08

452

469

DECEMBER
SHED 01 SHED 02 SHED 03 SHED 04
2050
3400
210
695
1900
263
0
0
1655
2947
0
581
395
453
210
114
FEBRUARY
SHED 01 SHED 02 SHED 03 SHED 04
1310
3000
1970
104
1080
0
0
0
1120
2250
1268
17
190
750
702
87

JANUARY
SHED 01 SHED 02 SHED 03 SHED 04
1600
0
541
532
1600
0
0
532
1420
0
0
484
180
0
541
48
MARCH
SHED 01 SHED 02 SHED 03 SHED 04
365
2700
1545
23
90
0
1450
0
282
1500
0
0
83
1200
95
23

LG
4898
134
134
4764

TOTAL
11253
2297
5317
5936

LG
2783
306
306
2477

TOTAL
9167
1386
4961
4206

APRIL
SHED 01 SHED 02 SHED 03 SHED 04
800
3000
295
117
550
0
25
0
748
2150
0
56
82
850
273
61

LG
2110
218
218
1892

TOTAL
6322
793
3172
3158

June
SHED 01 SHED 02 SHED 03 SHED 04

LG

TOTAL
0
88
0
3631

July
SHED 01 SHED 02 SHED 03 SHED 04
1100
500
670
0
0
0
607
0
985
300
0
0
115
200
63
0
8-Sep
SHED 01 SHED 02 SHED 03 SHED 04
1450
1232
40
0
1200
0
1388
22
32
8-Nov
SHED 01 SHED 02 SHED 03 SHED 04

88
2350

185

460
1096

1977

MAY
SHED 01 SHED 02 SHED 03 SHED 04
750
65

0
0
0

1645

144

1192

TOTAL
4491
1800
1885
1998

8-Oct
SHED 01 SHED 02 SHED 03 SHED 04

LG

TOTAL

613

17173

3500

2500

329

922

121

4133

1500

124

15400
3700

1160
0

433

LG
1138
40
40
1098

LG
1194

8-Aug
SHED 01 SHED 02 SHED 03 SHED 04
2200
250
2041
0
0
0
1800
0
1885
0
315
250
241
0

LG

LG
4965
917
917
4048

5771

LG
1289
0
1289

LG
1064
0
1064

LG

140

11568
132

727
0

8-Dec
SHED 01 SHED 02 SHED 03 SHED 04

492

12295
624

LG

TOTAL

2000

2000

191

4191

500
1150
350

0
1185
815

0
0
0

0
185
6

500
2520
1494

323

1945
55

1796
704

200
5

750
172

8-Jan
SHED 01 SHED 02 SHED 03 SHED 04

829

LG

JANUARY
TOTAL
7638
3049
2821
4817
MARCH
TOTAL
5771
1580
1822
2499
MAY
TOTAL
0
750
0
1854
July
TOTAL
3559
607
1285
1667
8-Sep
TOTAL
2682
1240
1388
54
8-Nov
TOTAL
7251

TOTAL NOT OK QTY

1624

RE WORK

4691
1765

OK QTY
SCRAP

8-Jan
TOTAL
0

TOTAL NOT OK QTY

0
0
0

RE WORK
OK QTY
SCRAP

COST OF REWORK
TOTAL
PRODUCTION

INPROCESS
REWORK
QTY

MONTH

REJECT QTY

100% SORTING
REWORK
QTY

565
1642
0
0

REJECT QTY

TOTAL
REWORK
P/C

TOTAL
SCRAP PCS

JAN'08
FEB'08
MAR'08
APR'08

8632426
7361300
8270018
8227189

4038
2379
0
0

0
0
0

4603
4021
2499
3158

May'08

7991850

750

1850

1194

5771

1944

7621

June'08
July'08

5946900
5405655

88

3631
378

460

1977
1289

548

5608
1667

August 08

5842355

806

1192

1998

Sept. '08
Oct 08
Nov 08
Dec 08
Jan-09
Feb-09
Mar-09

5864995
6930500
5740420
4191766

54
132
1765
1494

1064
492
829
323

1118
624
2594
1817

INPROCESS REJECTION ANALYSIS (PPM )

(April'08~M arch'09)
1400
1200

PPM

1000
800
600
400
200
0

MONTH

PPM
REWORK

PPM

AVERAGE
PPM

TARGET

0
0
0
0

533
546
302
384

533
540
461
384

250
250
250
250

243

954

669

250

92

943
308

760
647

250
250

342

586

250

191
90
452
433
738
540
1259

520
459
458
455
483
489
553

250
250
250
250
250
250
250
TOTAL NOT OK QTY
RE WORK
OK QTY
SCRAP

TOTAL NOT OK QTY

RE WORK
OK QTY
SCRAP

TOTAL NOT OK QTY

RE WORK
OK QTY
SCRAP

TOTAL NOT OK QTY

RE WORK
OK QTY
SCRAP

TOTAL NOT OK QTY

RE WORK
OK QTY
SCRAP

TOTAL NOT OK QTY

RE WORK

OK QTY
SCRAP

TOTAL NOT OK QTY

RE WORK
OK QTY
SCRAP

May'08
June'08
July'08

954
943
308

954
948
735

August 08

342

637

Sept. '08
Oct 08

191
90

548
471

Nov 08

452

469

DECEMBER
SHED 01 SHED 02 SHED 03 SHED 04
2050
3400
210
695
1900
263
0
0
1655
2947
0
581
395
453
210
114
FEBRUARY
SHED 01 SHED 02 SHED 03 SHED 04
1310
3000
1970
104
1080
0
0
0
1120
2250
1268
17
190
750
702
87

JANUARY
SHED 01 SHED 02 SHED 03 SHED 04
1600
0
541
532
1600
0
0
532
1420
0
0
484
180
0
541
48
MARCH
SHED 01 SHED 02 SHED 03 SHED 04
365
2700
1545
23
90
0
1450
0
282
1500
0
0
83
1200
95
23

LG
4898
134
134
4764

TOTAL
11253
2297
5317
5936

LG
2783
306
306
2477

TOTAL
9167
1386
4961
4206

APRIL
SHED 01 SHED 02 SHED 03 SHED 04
800
3000
295
117
550
0
25
0
748
2150
0
56
82
850
273
61

LG
2110
218
218
1892

TOTAL
6322
793
3172
3158

June
SHED 01 SHED 02 SHED 03 SHED 04

LG

TOTAL
0
88
0
3631

July
SHED 01 SHED 02 SHED 03 SHED 04
1100
500
670
0
0
0
607
0
985
300
0
0
115
200
63
0
8-Sep
SHED 01 SHED 02 SHED 03 SHED 04
1450
1232
40
0
1200
0
1388
22
32
8-Nov
SHED 01 SHED 02 SHED 03 SHED 04

88
2350

185

460
1096

1977

MAY
SHED 01 SHED 02 SHED 03 SHED 04
750
65

0
0
0

1645

144

1192

TOTAL
4491
1800
1885
1998

8-Oct
SHED 01 SHED 02 SHED 03 SHED 04

LG

TOTAL

613

17173

3500

2500

329

922

121

4133

1500

124

15400
3700

1160
0

433

LG
1138
40
40
1098

LG
1194

8-Aug
SHED 01 SHED 02 SHED 03 SHED 04
2200
250
2041
0
0
0
1800
0
1885
0
315
250
241
0

LG

LG
4965
917
917
4048

5771

LG
1289
0
1289

LG
1064
0
1064

LG

140

11568
132

727
0

8-Dec
SHED 01 SHED 02 SHED 03 SHED 04

492

12295
624

LG

TOTAL

2000

2000

191

4191

500
1150
350

0
1185
815

0
0
0

0
185
6

500
2520
1494

323

1945
55

1796
704

200
5

750
172

8-Jan
SHED 01 SHED 02 SHED 03 SHED 04

829

LG

JANUARY
TOTAL
7638
3049
2821
4817
MARCH
TOTAL
5771
1580
1822
2499
MAY
TOTAL
0
750
0
1854
July
TOTAL
3559
607
1285
1667
8-Sep
TOTAL
2682
1240
1388
54
8-Nov
TOTAL
7251

TOTAL NOT OK QTY

1624

RE WORK

4691
1765

OK QTY
SCRAP

8-Jan
TOTAL
0

TOTAL NOT OK QTY

0
0
0

RE WORK
OK QTY
SCRAP

COST OF REWORK
TOTAL
PRODUCTION

INPROCESS
REWORK
QTY

MONTH

REJECT QTY

100% SORTING
REWORK
QTY

565
1642
0
0

REJECT QTY

TOTAL
REWORK
P/C

TOTAL
SCRAP PCS

JAN'08
FEB'08
MAR'08
APR'08

8632426
7361300
8270018
8227189

4038
2379
0
0

0
0
0

4603
4021
2499
3158

May'08

7991850

750

1850

1194

5771

1944

7621

June'08
July'08

5946900
5405655

88

3631
378

460

1977
1289

548

5608
1667

August 08

5842355

806

1192

1998

Sept. '08
Oct 08
Nov 08
Dec 08

5864995
6930500
5740420
4191766

54
132
1765
1494

1064
492
829
323

1118
624
2594
1817

INPROCESS REJECTION ANALYSIS (PPM )

1200
1000

PPM

800
600
400
200
0

MONTH

INPROCESS REJECTION ANALYSIS (PPM )

1200
1000

PPM

800
600
400
200
0

MONTH

MONTH

PPM
REWORK

PPM

AVERAGE
PPM

TARGET

0
0
0
0

533
546
302
384

533
540
461
441

250
250
250
250

243

954

544

250

92

943
308

610
567

250
250

342

539

250

191
90
452
433

500
459
459
457

250
250
250
250

TOTAL NOT OK QTY

RE WORK
OK QTY
SCRAP

TOTAL NOT OK QTY

RE WORK
OK QTY
SCRAP

TOTAL NOT OK QTY

RE WORK
OK QTY
SCRAP

TOTAL NOT OK QTY

RE WORK
OK QTY
SCRAP

TOTAL NOT OK QTY

RE WORK
OK QTY
SCRAP

TOTAL NOT OK QTY

RE WORK

OK QTY
SCRAP

TOTAL NOT OK QTY

RE WORK
OK QTY
SCRAP

May'08
June'08
July'08

954
943
308

954
948
735

August 08

342

637

Sept. '08
Oct 08

191
90

548
471

Nov 08

452

469

DECEMBER
SHED 01 SHED 02 SHED 03 SHED 04
2050
3400
210
695
1900
263
0
0
1655
2947
0
581
395
453
210
114
FEBRUARY
SHED 01 SHED 02 SHED 03 SHED 04
1310
3000
1970
104
1080
0
0
0
1120
2250
1268
17
190
750
702
87

JANUARY
SHED 01 SHED 02 SHED 03 SHED 04
1600
0
541
532
1600
0
0
532
1420
0
0
484
180
0
541
48
MARCH
SHED 01 SHED 02 SHED 03 SHED 04
365
2700
1545
23
90
0
1450
0
282
1500
0
0
83
1200
95
23

LG
4898
134
134
4764

TOTAL
11253
2297
5317
5936

LG
2783
306
306
2477

TOTAL
9167
1386
4961
4206

APRIL
SHED 01 SHED 02 SHED 03 SHED 04
800
3000
295
117
550
0
25
0
748
2150
0
56
82
850
273
61

LG
2110
218
218
1892

TOTAL
6322
793
3172
3158

June
SHED 01 SHED 02 SHED 03 SHED 04

LG

TOTAL
0
88
0
3631

July
SHED 01 SHED 02 SHED 03 SHED 04
1100
500
670
0
0
0
607
0
985
300
0
0
115
200
63
0
8-Sep
SHED 01 SHED 02 SHED 03 SHED 04
1450
1232
40
0
1200
0
1388
22
32
8-Nov
SHED 01 SHED 02 SHED 03 SHED 04

88
2350

185

460
1096

1977

MAY
SHED 01 SHED 02 SHED 03 SHED 04
750
65

0
0
0

1645

144

1192

TOTAL
4491
1800
1885
1998

8-Oct
SHED 01 SHED 02 SHED 03 SHED 04

LG

TOTAL

613

17173

3500

2500

329

922

121

4133

1500

124

15400
3700

1160
0

433

LG
1138
40
40
1098

LG
1194

8-Aug
SHED 01 SHED 02 SHED 03 SHED 04
2200
250
2041
0
0
0
1800
0
1885
0
315
250
241
0

LG

LG
4965
917
917
4048

5771

LG
1289
0
1289

LG
1064
0
1064

LG

140

11568
132

727
0

8-Dec
SHED 01 SHED 02 SHED 03 SHED 04

492

12295
624

LG

TOTAL

2000

2000

191

4191

500
1150
350

0
1185
815

0
0
0

0
185
6

500
2520
1494

323

1945
55

1796
704

200
5

750
172

8-Jan
SHED 01 SHED 02 SHED 03 SHED 04

829

LG

JANUARY
TOTAL
7638
3049
2821
4817
MARCH
TOTAL
5771
1580
1822
2499
MAY
TOTAL
0
750
0
1854
July
TOTAL
3559
607
1285
1667
8-Sep
TOTAL
2682
1240
1388
54
8-Nov
TOTAL
7251

TOTAL NOT OK QTY

1624

RE WORK

4691
1765

OK QTY
SCRAP

8-Jan
TOTAL
0

TOTAL NOT OK QTY

0
0
0

RE WORK
OK QTY
SCRAP

COST OF REWORK
MONTH

TOTAL
PRODUCTION

Jan-09
Feb-09
Mar-09
Apr-09
May-09
Jun-09
Jul-09
Aug-09
Sep-09
Oct-09
Nov-09
Dec-09
Jan-10
Feb-10

4525085
7982695
8923050
9239710
8308435
6872805
7867705
9065175
9725930
10165850
10882250
11238400
11695870
10601610

Nov-09

10882250

TOTAL
REWORK
P/C
2312
1927
2789
6026
5292
2767
4606
4519
3898
1233
1913
2333
1188
705

TOTAL
SCRAP
PCS
3340
4309
11231
6709
5534
7061
3676
3062
3972
7388
5886
4287
1244
1872

PPM
REWORK

PPM
SCRAP

PPM

AVERAGE
PPM

TARGET

511
241
313
652
637
403
585
499
401
121
176
208
102
66

738
540
1259
726
666
1027
467
338
408
727
541
381
106
177

1249
781
1571
1378
1303
1430
1053
836
809
848
717
589
208
243

1249
1015
1200
1245
1257
1285
1252
1200
1157
1126
1089
1047
983
930

1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000

INPROCESS PPM (YEAR-2009)

1800

PPM

1600
1400
1200
1000

May-09

800
600
400
200
0

MONTH

INPROCESS PPM (YEAR-2009)

1800

PPM

1600
1400
1200
1000

May-09

800
600
400
200
0

MONTH

RE WORK
SCRAP
TOTAL

JANUARY'09
SHED 01 SHED 02 SHED 03 SHED 04
1750
102
119
341
387
539
972
994
2137
641
1091
1335

LG
0
448
448

RE WORK
SCRAP
TOTAL

MARCH
SHED 01 SHED 02 SHED 03 SHED 04
130
1841
667
428
1665
1495
6170
428
1795
3336
6837

LG
151
1473
1624

RE WORK
SCRAP
TOTAL

May
SHED 01 SHED 02 SHED 03 SHED 04
500
0
3736
1056
206
972
3157
1199
706
972
6893
2255

RE WORK
SCRAP
TOTAL

July
SHED 01 SHED 02 SHED 03 SHED 04
70
262
516
3758
189
1022
1612
853
259
1284
2128
4611

RE WORK
SCRAP
TOTAL

September 09
SHED 01 SHED 02 SHED 03 SHED 04
0
2799
477
622
324
786
2113
749
324
3585
2590
1371

RE WORK
SCRAP
TOTAL

November 09
SHED 01 SHED 02 SHED 03 SHED 04
0
207
1706
205
1819
3834
28
205
2026
3834
1734

RE WORK
SCRAP
TOTAL

January 10
SHED 01 SHED 02 SHED 03 SHED 04
0
136
70
982
214
95
935
214
231
1005
982

LG

LG

LG

LG

LG

TOTAL
2312
3340
5652

TOTAL
2789
11231
14020
0

FEBRUARY'09
SHED 01 SHED 02 SHED 03 SHED 04
132
1146
649
381
732
1197
1169
381
864
2343
1818

830
830

APRIL
SHED 01 SHED 02 SHED 03 SHED 04
1430
157
4100
323
232
684
2445
784
1662
841
6545
1107

LG
16
2564
2580

TOTAL
6026
6709
12735
0

LG

TOTAL
2767
7061
9828

RE WORK
SCRAP
TOTAL

TOTAL
4519
3062
7581

RE WORK
SCRAP
TOTAL

TOTAL
1233
7388
8621

RE WORK
SCRAP
TOTAL

TOTAL
2333
4287
6620

RE WORK
SCRAP
TOTAL

TOTAL
705
1872
2577

RE WORK
SCRAP
TOTAL

TOTAL
5292
5534
10826

JUNE
SHED 01 SHED 02 SHED 03 SHED 04
0
0
2248
519
165
537
5162
1197
165
537
7410
1716

TOTAL
4606
3676
8282

August
SHED 01 SHED 02 SHED 03 SHED 04
450
1378
1208
1483
167
463
1749
683
617
1841
2957
2166

TOTAL
3898
3972
7870

October 09
SHED 01 SHED 02 SHED 03 SHED 04
0
204
401
628
251
1358
5038
741
251
1562
5439
1369

TOTAL
1913
5886
7799

December 09
SHED 01 SHED 02 SHED 03 SHED 04
290
634
1409
256
357
2715
959
256
647
3349
2368

TOTAL
1188
1244
2432

February 10
SHED 01 SHED 02 SHED 03 SHED 04
0
177
0
528
177
318
1370
7
177
495
1370
535

LG

LG

LG

LG

LG

TOTAL
1927
4309
6236

RE WORK
SCRAP
TOTAL

COST OF REWORK
MONTH
Jan-09
Feb-09
Mar-09
Apr-09
May-09
Jun-09
Jul-09
Aug-09
Sep-09
Oct-09
Nov-09
Dec-09
Jan-10
Feb-10
Mar-10
Apr-10
May-10
Jun-10
Jul-10
Sep-10
Oct-10
Nov-10
Dec-10

TOTAL
PRODUCTION
4525085
7982695
8923050
9239710
8308435
6872805
7867705
9065175
9725930
10165850
10882250
11238400
11695870
10601610
9995745
11678800
11050740

TOTAL
REWORK
P/C
2312
1927
2789
6026
5292
2767
4606
4519
3898
1233
1913
2333
1188
705
796
748
2897

TOTAL
SCRAP
PCS
3340
4309
11231
6709
5534
7061
3676
3062
3972
7388
5886
4287
1244
1872
1496
1138
672

PPM
REWORK

PPM
SCRAP

PPM

AVERAGE
PPM

TARGET

511
241
313
652
637
403
585
499
401
121
176
208
102
66

738
540
1259
726
666
1027
467
338
408
727
541
381
106
177

1249
781
1571
1378
1303
1430
1053
836
809
848
717
589
208
243

1249
1015
1200
1245
1257
1285
1252
1200
1157
1126
1089
1047
208
226

1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
700
700

INPROCESS PPM (YEAR-2010)

INPROCESS PPM (YEAR-2010)

800

PPM

700
600
500
400
300
200
100
0
M ONTH

INPROCESS PPM (YEAR-2010)

800

PPM

700
600
500
400
300
200
100
0
MONTH

RE WORK
SCRAP
TOTAL

JANUARY'09
SHED 01 SHED 02 SHED 03 SHED 04
1750
102
119
341
387
539
972
994
2137
641
1091
1335

LG
0
448
448

RE WORK
SCRAP
TOTAL

MARCH
SHED 01 SHED 02 SHED 03 SHED 04
130
1841
667
428
1665
1495
6170
428
1795
3336
6837

LG
151
1473
1624

RE WORK
SCRAP
TOTAL

May
SHED 01 SHED 02 SHED 03 SHED 04
500
0
3736
1056
206
972
3157
1199
706
972
6893
2255

RE WORK
SCRAP
TOTAL

July
SHED 01 SHED 02 SHED 03 SHED 04
70
262
516
3758
189
1022
1612
853
259
1284
2128
4611

RE WORK
SCRAP
TOTAL

September 09
SHED 01 SHED 02 SHED 03 SHED 04
0
2799
477
622
324
786
2113
749
324
3585
2590
1371

RE WORK
SCRAP
TOTAL

November 09
SHED 01 SHED 02 SHED 03 SHED 04
0
207
1706
205
1819
3834
28
205
2026
3834
1734

RE WORK
SCRAP
TOTAL

January 10
SHED 01 SHED 02 SHED 03 SHED 04
0
136
70
982
214
95
935
214
231
1005
982

RE WORK
SCRAP
TOTAL

March 10
SHED 01 SHED 02 SHED 03 SHED 04
398
398
265
370
491
370
265
370
889
768

RE WORK
SCRAP
TOTAL

May 10
SHED 01 SHED 02 SHED 03 SHED 04
25
100
696
2076
330
0
327
15
355
100
1023
2091

LG

LG

LG

LG

LG

LG

LG

TOTAL
2312
3340
5652

TOTAL
2789
11231
14020
0

FEBRUARY'09
SHED 01 SHED 02 SHED 03 SHED 04
132
1146
649
381
732
1197
1169
381
864
2343
1818

830
830

APRIL
SHED 01 SHED 02 SHED 03 SHED 04
1430
157
4100
323
232
684
2445
784
1662
841
6545
1107

LG
16
2564
2580

TOTAL
6026
6709
12735
0

LG

TOTAL
2767
7061
9828

RE WORK
SCRAP
TOTAL

TOTAL
4519
3062
7581

RE WORK
SCRAP
TOTAL

TOTAL
1233
7388
8621

RE WORK
SCRAP
TOTAL

TOTAL
2333
4287
6620

RE WORK
SCRAP
TOTAL

TOTAL
705
1872
2577

RE WORK
SCRAP
TOTAL

TOTAL
748
1138
1886

RE WORK
SCRAP
TOTAL

TOTAL
0
0
0

RE WORK
SCRAP
TOTAL

TOTAL
5292
5534
10826

JUNE
SHED 01 SHED 02 SHED 03 SHED 04
0
0
2248
519
165
537
5162
1197
165
537
7410
1716

TOTAL
4606
3676
8282

August
SHED 01 SHED 02 SHED 03 SHED 04
450
1378
1208
1483
167
463
1749
683
617
1841
2957
2166

TOTAL
3898
3972
7870

October 09
SHED 01 SHED 02 SHED 03 SHED 04
0
204
401
628
251
1358
5038
741
251
1562
5439
1369

TOTAL
1913
5886
7799

December 09
SHED 01 SHED 02 SHED 03 SHED 04
290
634
1409
256
357
2715
959
256
647
3349
2368

TOTAL
1188
1244
2432

February 10
SHED 01 SHED 02 SHED 03 SHED 04
0
177
0
528
177
318
1370
7
177
495
1370
535

TOTAL
796
1496
2292

April 10
SHED 01 SHED 02 SHED 03 SHED 04
9
280
10
449
262
0
746
130
271
280
756
579

TOTAL
2897
672
3569

June10
SHED 01 SHED 02 SHED 03 SHED 04

LG

LG

LG

LG

LG

LG

LG

TOTAL
1927
4309
6236

RE WORK
SCRAP
TOTAL

COST OF REWORK
MONTH

Jan-16
Feb-16
Mar-16
Apr-16
May-16
Jun-16
Jul-16
Aug-16
Sep-16
Oct-16
Nov-16
Dec-16

TOTAL
PRODUCTION

TOTAL
REWORK
P/C

TOTAL
SCRAP
PCS

PPM
REWORK

PPM
SCRAP

PPM

6227900
5527500

0
0

22899
17986

0
0

3677
3254

3677
3254

AVERAGE
PPM

TARGET

3677
3465
3465
3465
3465
3465
3465
3465
3465
3465
3465
3465

3500
3500
3500
3500
3500
3500
3500
3500
3500
3500
3500
3500

RFL

INPROCESS PPM (2016)

3800

PPM

3700
3600
3500
3400
3300
3200
3100
3000

Source of Data:
Production & QA

MONTH

Graph Maintained By: QA

MONTH

TOTAL
PRODUCTION

TOTAL
REWORK
P/C

TOTAL
SCRAP
PCS

PPM
REWORK

PPM
SCRAP

PPM

AVERAGE
PPM

TARGET

Apr-10

11678800

748

1138

64

97

161

161

700

May-10

11050740

2897

672

262

61

323

242

700

Jun-10

11677075

5483

5128

470

439

909

464

700

Jul-10

15707750

7332

6007

467

382

849

561

700

Aug-10

11847100

2781

6156

235

520

754

599

700

Sep-10

13415810

1852

3680

138

274

412

568

700

Oct-10

12824170

4715

1233

368

96

464

553

700

Nov-10

12274210

984

1294

80

105

186

507

700

Dec-10

14103650

349

1708

25

121

146

467

700

Jan-11

13725700

231

2029

17

148

165

437

700

Feb-11

14435450

174

1461

12

101

113

407

700

Mar-11

15265160

306

1787

20

117

137

385

700

INPROCESS PPM (FY 2010~2011)

1000
900

PPM

800
700

Apr-10

600
500
400
300
200
100
0
MONTH

AVG PPM FY 09-10 : 804

INPROCESS PPM (FY 2010~2011)

1000
900

PPM

800
700

Apr-10

600
500
400
300
200
100
0
MONTH

AVG PPM FY 09-10 : 804

SD-01
MONTH

TOTAL
PRODUCTION

TOTAL
REWORK
P/C

TOTAL SCRAP
PCS

PPM
REWORK

PPM
SCRAP

PPM

AVERAGE
PPM

TARGET

Apr-10

6547720

262

40

41

41

700

May-10

7654200

25

330

43

46

44

700

Jun-10

7893300

25

272

34

38

42

700

Jul-10

10083550

105

269

10

27

37

41

700

Aug-10

8262800

405

49

49

42

700

Sep-10

7754800

70

349

45

54

44

700

Oct-10

9021700

45

237

26

31

42

700

Nov-10

8087400

105

203

13

25

38

42

700

Dec-10

8721510

50

246

28

34

41

700

Jan-11

11312430

45

253

22

26

40

700

Feb-11

8751869

269

31

31

39

700

Mar-11

10555800

35

282

27

30

38

700

INPROCESS PPM (SHED-01)

(FY 2010~2011)

800
700
600

PPM

500
400
300
200
100
Apr-10

0
MONTH

SD-03
MONTH

TOTAL
PRODUCTION

Apr-10
May-10
Jun-10
Jul-10
Aug-10
Sep-10
Oct-10
Nov-10
Dec-10
Jan-11
Feb-11
Mar-11

5765900
4935100
6104400
7513750
5700100
5946400
6362800
5597250
6961300
5305900
5234300
5946600

TOTAL
REWORK
P/C
10
696
4554
7198
1639
598
4250
240
220
186
136
122

TOTAL SCRAP
PCS

PPM
REWORK

PPM
SCRAP

PPM

AVERAGE
PPM

TARGET

746
327
4017
5104
5402
2313
152
308
360
474
146
370

2
141
746
958
288
101
668
43
32
35
26
21

129
66
658
679
948
389
24
55
52
89
28
62

131
207
1404
1637
1235
490
692
98
83
124
54
83

131
169
581
845
923
851
828
737
664
610
560
520

700
700
700
700
700
700
700
700
700
700
700
700

INPROCESS PPM (SHED-03)

(FY 2010~2011)

1800
1600
1400
PPM

1200
1000
800

Nov-10

600
400
200

Apr-10

0
MONTH

SD-02
MONTH

TOTAL
PRODUCTION

TOTAL
REWORK
P/C

TOTAL
SCRAP
PCS

PPM
REWORK

PPM
SCRAP

PPM

AVERAGE
PPM

TARGET

Apr-10

2689750

280

104

104

104

700

May-10

2582440

100

39

39

71

700

Jun-10

2651925

834

531

314

200

515

219

700

Jul-10

3738550

151

280

40

75

115

193

700

Aug-10

2752660

60

266

22

97

118

178

700

Sep-10

3557660

113

491

32

138

170

177

700

Oct-10

2559570

182

625

71

244

315

197

700

Nov-10

2629660

650

247

247

203

700

Dec-10

2663800

20

402

151

158

198

700

Jan-11

2861000

498

174

174

196

700

Feb-11

3186700

38

436

12

137

149

191

700

Mar-11

2435510

149

438

61

180

241

195

700

INPROCESS PPM (SHED-02)

(FY 2010~2011)

800
700
600

PPM

500
400
Oct-10

300
200
100

Sep-10
Sep-10
Apr-10

0
MONTH

SD-04
MONTH

TOTAL
PRODUCTION

Apr-10
May-10
Jun-10
Jul-10
Aug-10
Sep-10
Oct-10
Nov-10
Dec-10
Jan-11
Feb-11
Mar-11

3223150
3533200
4160050
4455450
3394340
3911750
3901800
4047300
4478550
5558800
6014450
6883050

TOTAL
REWORK
P/C
449
2076
70
133
1082
1071
238
639
59
0
0
0

TOTAL
SCRAP
PCS
130
15
308
327
83
527
219
133
700
804
610
697

PPM
REWORK

PPM
SCRAP

PPM

AVERAGE
PPM

TARGET

139
588
17
30
319
274
61
158
13
0
0
0

40
4
74
73
24
135
56
33
156
145
101
101

180
592
91
103
343
409
117
191
169
145
101
101

180
386
287
241
262
286
262
253
244
234
222
212

700
700
700
700
700
700
700
700
700
700
700
700

INPROCESS PPM (SHED-04)

(FY 2010~2011)

800
700

PPM

600
500
400
300
200

Apr-10

100
0
MONTH

March 10
SHED 01 SHED 02 SHED 03 SHED 04
RE WORK
SCRAP
TOTAL

265
265

370
370

398
491
889

398
370
768

April 10
LG

TOTAL SHED 01 SHED 02 SHED 03 SHED 04 LG

796
1496
2292

9
262
271

280
0
280

May 10
SHED 01 SHED 02 SHED 03 SHED 04
RE WORK
SCRAP
TOTAL

25
330
355

100
0
100

696
327
1023

2076
15
2091

RE WORK
SCRAP
TOTAL

85
288
373

151
280
431

6963
5104
12067

133
335
468

LG

RE WORK
SCRAP
TOTAL

70
349
419

113
491
604

598
2313
2911

1071
527
1598

2897
672
3569

25
272
297

834
531
1365

RE WORK
SCRAP
TOTAL

105
203
308

0
650
650

240
308
548

639
133
772

LG

0
498
498

186
474
660

7332
6007
13339

0
405
405

60
266
326

0
804
804

SHED 01 SHED 02 SHED 03 SHED 04

35
282
317

149
438
587

122
370
492

5483
5128
10611

1639
5402
7041

1082
83
1165

TOTAL
2781
6156
8937

Oct10
LG

TOTAL SHED 01 SHED 02 SHED 03 SHED 04 LG

1852
3680
5532

45
237
282

182
625
807

4250
152
4402

238
219
457

TOTAL
4715
1233
5948

Dec10
LG

TOTAL SHED 01 SHED 02 SHED 03 SHED 04 LG

984
1294
2278

50
246
296

20
402
422

LG

220
360
580

59
700
759

TOTAL SHED 01 SHED 02 SHED 03 SHED 04 LG

231
2029
2260

0
269
269

38
436
474

March11

RE WORK
SCRAP
TOTAL

70
308
378

TOTAL

TOTAL
349
1708
2057

Feb11

SHED 01 SHED 02 SHED 03 SHED 04

45
253
298

4554
4017
8571

TOTAL SHED 01 SHED 02 SHED 03 SHED 04 LG

Jan11

RE WORK
SCRAP
TOTAL

748
1138
1886

August10

Nov10
SHED 01 SHED 02 SHED 03 SHED 04

TOTAL SHED 01 SHED 02 SHED 03 SHED 04 LG

Sept10
SHED 01 SHED 02 SHED 03 SHED 04

449
130
579

June10

July10
SHED 01 SHED 02 SHED 03 SHED 04

10
746
756

TOTAL

0
697
697

136
146
282

0
610
610

TOTAL
174
1461
1635

April11
LG

TOTAL SHED 01 SHED 02 SHED 03 SHED 04 LG

306
1787
2093

TOTAL
0
0
0

INPROCESS PPM (SHED-01)

(FY 2010~2011)

800
700

PPM

600
500
400
300
200
100
Apr-10

0
MONTH

INPROCESS PPM (SHED-02)

(FY 2010~2011)

800
700

PPM

600
500
400
Oct-10

300
200
100

Sep-10
Sep-10
Apr-10

0
MONTH

RE WORK
SCRAP
TOTAL

RE WORK
SCRAP
TOTAL

RE WORK
SCRAP
TOTAL

RE WORK
SCRAP
TOTAL

RE WORK
SCRAP
TOTAL

RE WORK
SCRAP
TOTAL

RE WORK
SCRAP
TOTAL

INPROCESS PPM (SHED-03)

(FY 2010~2011)

1800
1600
1400

PPM

1200
1000
800
Nov-10

600
400
200
Apr-10

0
MONTH

INPROCESS PPM (SHED-04)

(FY 2010~2011)

800
700

PPM

600
500
400
300
200

Apr-10

100
0
MONTH