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Type Test of HTLS Conductor

This document lists various tests conducted on HTLS conductors and cores. It provides details about 16 tests conducted on complete conductors including DC resistance, UTS, radio interference voltage, corona extinction voltage, stress-strain, high temperature endurance, creep, sheaves, axial impact, radial crush, torsional ductility, aeolian vibration and temperature cycle tests. It also lists 4 tests conducted on conductors/cores including heat resistance, bending, compression and coefficient of linear expansion tests. For each test, it specifies the applicable procedures, sample preparation time, maximum testing time, sample length and equipment required.

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Travis Wood
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669 views16 pages

Type Test of HTLS Conductor

This document lists various tests conducted on HTLS conductors and cores. It provides details about 16 tests conducted on complete conductors including DC resistance, UTS, radio interference voltage, corona extinction voltage, stress-strain, high temperature endurance, creep, sheaves, axial impact, radial crush, torsional ductility, aeolian vibration and temperature cycle tests. It also lists 4 tests conducted on conductors/cores including heat resistance, bending, compression and coefficient of linear expansion tests. For each test, it specifies the applicable procedures, sample preparation time, maximum testing time, sample length and equipment required.

Uploaded by

Travis Wood
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Type Test of HTLS Condu

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Sl.no
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List of Test on Complete Conductor

DC Resistance test on Standard Conductor


UTS Test on Standard Conductor
Radio Interference voltage Test (dry)
Corona Extinction Voltage (Dry)
Stress-Strain Test on Standard Conductor at room Temperature
Stress-Strain Test on Standard Core at room Temperature
Stress-Strain Test on Standard Conductor at Elevated Temperature
Stress-Strain Test on Standard Core at Elevated Temperature
High Temperature Endurance Test
Creep Test on Standard Conductor
Sheaves Test
Axial Impact Test
Radial Crush Test
Torsional Ductility Test
Aeolian Vibration Test
Temperature Cycle Test
List of Test on Conductor/ Core
Heat resistance test on Aluminium Alloy strands or Core
bending Test on Core
Compression Test on Core
Coefficient of linear expansion on Core/Core Stands

e Test of HTLS Conductor As per Power Grid


Procedure Applicable

sample
Preparation
time

Testing Time max sample Length


hours
(m)

PGCIL(TS) ,IEC 468 , IS 398, EN


50182

PGCIL(TS) ,IEC 61089 , IS 398, EN


50183

400 times of
diameter

PGCIL,IEC 437
PGCIL,IEC 437

5m x bundle size

PGCIL(TS), IEC 61089, EN 50182,


IS 398, etc

5m x bundle size
400 times of
diameter

PGCIL(TS), IEC 61089, EN 50182,


IS 398, etc

400 times of
diameter

400 times of
diameter

400 times of
diameter

1050/46
days

400 times of
diameter

3
2
1
2

1025/43
days
3
1
1
3

400 times of
diameter
40 meter
6 meter
1 meter
6 meter

300/12 days

40 meter

1380 / 58
days

6 meter

1
1
1
1

2
1
1
5

PGCIL(TS)
PGCIL (TS)
PGCIL (TS)
PGCIL
PGCIL
PGCIL
PGCIL
PGCIL

(TS), IEC 61395


(TS)
(TS)
(TS)
(TS)

PGCIL (TS)
PGCIL (TS)

PGCIL
PGCIL
PGCIL
PGCIL

(TS)
(TS)
(TS)
(TS)

1
1
1
2

meter
meter
meter
meter

Testing
Engineer
Requried

Labour
Requried

2
2
2
2

2
2
0
2

2
2
2
2

0
0
0
0

2.5
1250
120
10
1380
57.5

1
A
B
C
D

DC Resistance test on Standard Conductor


Digital Micro meter
Temperature indicator
Measuring Tape
Vernier Caliper

2
A
B
C

UTS Test on Standard Conductor


horizontal tensile Testing Bed
Measuring Tape
Vernier Caliper

3
A
B
C

Radio Interference voltage Test (dry)


HV setup
RIV Calibrator
PD detector

4
A
B
C

Corona Extinction Voltage (Dry)


HV setup
wet and Dry thermometer
Barometer

5
A
B
C
D
E
F
G

Stress-Strain Test on Standard Conductor at room Temperature


horizontal tensile Testing Bed
Load Cell with Indicator
Temperature indicator
Measuring Tape
Vernier Caliper
Stop Watch
Displacement Indicator

6
A
B
C
D
E
F
G

Stress-Strain Test on Standard Core at room Temperature


horizontal tensile Testing Bed
Load Cell with Indicator
Temperature indicator
Measuring Tape
Vernier Caliper
Stop Watch
Displacement Indicator

7
A
B
C
D
E
F
G
H

Stress-Strain Test on Standard Conductor at Elevated Temperature


horizontal tensile Testing Bed
Load Cell with Indicator
Temperature indicator
Measuring Tape
Vernier Caliper
Stop Watch
Displacement Indicator
Current Transformer

Ammeter

8
A
B
C
D
E
F
G
H
I

Stress-Strain Test on Standard Core at Elevated Temperature


horizontal tensile Testing Bed
Load Cell with Indicator
Temperature indicator
Measuring Tape
Vernier Caliper
Stop Watch
Displacement Indicator
Current Transformer
Ammeter

9
A
B
C
D
E
F
G
H
I

High Temperature Endurance Test


horizontal tensile Testing Bed
Load Cell with Indicator
Temperature indicator-3nos
Measuring Tape
Vernier Caliper
Stop Watch
Displacement Indicator
Current Transformer
Ammeter

10
A
B
C
D
E
F
G

Creep Test on Standard Conductor


horizontal tensile Testing Bed
Load Cell with Indicator
Temperature indicator-3 nos
Measuring Tape
Vernier Caliper
Stop Watch
Displacement Indicator

11
A
B
C
D
E
F
G
H
I
J
K
L
M

Sheaves Test
Tension Tower Span of 40 meter with Tensile loading Setup
Load Cell with Indicator
Temperature indicator-3 nos
Measuring Tape
Vernier Caliper
Stop Watch
Displacement Indicator
Pulley(32 times of conductor)
Pulley 2 nos
Suspension tower
Motor with Roller Arrangement
counter
Displacement sensor with indicator

12
A
B
C
D
E

Axial Impact Test


suspension Tower
Measuring Tape
Vernier Caliper
650Kg Weight
Load Cell With indicator with respect to time in millisecond

13
A
B
C
D

Radial Crush Test


Vertical Tensile Machine
5 ton tensile machine
micrometer
Measuring Tape

14
A
B
C
D

Torsional Ductility Test


horizontal tensile Testing Bed
Measuring Tape
Vernier Caliper
Rotating mechanism with counter

15
A
B
C
D
E
F
G
H
I
J
K

Aeolian Vibration Test


Tension Tower Span of 40 meter with Tensile loading Setup
Load Cell with Indicator
Temperature indicator-3 nos
Measuring Tape
Vernier Caliper
Stop Watch
Suspension tower
counter
End Arrestor
Electronically controlled Shaker
Accelerometer With indicator

16
A
B
C
D
E
F
G
H
I
J

Temperature Cycle Test


horizontal tensile Testing Bed
Load Cell with Indicator
Temperature indicator-5 nos
Measuring Tape
Vernier Caliper
Stop Watch
counter
Forced Cooling Arrangement
Current Transformer
Ammeter

Sl.no
1
A
B

List of Test on Conductor/ Core


Heat resistance test on Aluminium Alloy strands or Core
oven with Indicator
5T vertical tensile machine

micrometer

2
A

bending Test on Core


Fixture

3
A

Compression Test on Core


Tensile Testing machine with setup

4
A

Coefficient of linear expansion on Core/Core Stands


Coefficient of linear expansion on setup

78
2.4

915010017475352.00

50

-28

89

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