Seca 767
Seca 767
17-05-01-328-d
Valid as of:
Description:
01.09.2012
electronic platform scale, vertical standup and easily manoeuvrable. Pre - tara function
with three adjustable values.
When servicing or repairing seca devices according to this service manual, always take note of the
instruction manual of the product. To download the latest version of the instruction manual and EMC
Recommendation go to www.seca.com.
Contents:
Short description display module
30-34-00-618
30-34-00-645 b
Description of faults
30-34-00-588 c
Function diagram
25-02-02-209 a
Calibration (lin.)
30-34-00-603
PC configuration program
30-34-00-672 b
Cable plan
08-02-06-022 c
Replacement
30-34-00-059
Spare parts
30-34-00-060 b
EMC Recommendation
30-35-00-219
17-10-06-311
17-10-07-532
17-10-07-533
Manual number:
17-05-01-328-d
D isp lay
B a c klig h tin g
I00.00
option al
Q u arz
O p eratio n
C
Id en tifica tion
S eS A M bu s
P ow er on
re se t
Display
The weight displayed on the LCD is updated approximately every 0.8s. A maximum of five digits as
well as a few special characters can be displayed, which can appear as shown below:
Power supply
Power supply is provided via the SeSAM bus.
30-34-00-618
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EE/Jensen
Operation
With the exception of a start button that might be available, the connected buttons can be configured
as required for the particular model. These buttons can be pressed just lightly or longer (longer than
1.5s).
If you press another button when switching on the scale, the scale will switch to the verification counter
and recalibration mode.
SeSAM bus
The SeSAM bus connects the display modules to the other modules. On this bus the stabilized and
non-stablized supply voltages are available. Via a data and a clock pulse line all relevant data is
exchanged. A special start line is provided via which the scale can be switched on or the module can
signal that it wants to send data.
Identification code
If several display modules are connected, an unmistakable ID code must be assigned to them using
soldering jumpers to ensure that the different modules are correctly addressed via the bus.
Backlighting (optional)
Some display modules are equipped with a power supply for LCD backlighting. It can either be lit when
the scale is switched on or only when the scale is loaded.
Time base
From the quartzs 4.19MHz a time base is derived which controls all timed processes in the scale.
These are, for instance, various timeouts.
Recalibration
In order to compensate for linear measuring errors of the scale, which can, for instance, occur as a
result of the different forces of gravity at different geographical points, the module has a recalibration
30-34-00-618
2
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EE/Jensen
function. To initiate the function, another button must be pressed when the scale is started. The
verification counter is then displayed which is incremented whenever the scale is recalibrated. It
enables the user to check whether the scale was manipulated. If, within five seconds, the button is
pressed longer than 1.5 s, the scale switches to recalibration mode. The scale now measures the
zeropoint and waits to be loaded with at least of the maximum load. By briefly pressing the button
the weight displayed can be decremented or incremented in steps of 10g until the weight of the load
placed on the scale is reached. The direction can be changed by pressing the button longer. To stop
recalibration the button must be pressed longer than 5s. The scale can be switched off any time using
the on/off button or by not actuating it for a while, thus aborting recalibration.
Optional functions
The functions Tare, Hold, Autohold and Replace weight in repeat measurements and various
menu functions can be implemented via a program on the EEPROM (on the weight measuring
module). The functions are explained below:
Tare:
The tare function can be assigned to a button by the EEPROM program. If the button is pressed, the
weight is tared out as soon as the display has settled, if it is within the permissible range. Pressing the
button again alternatively switches the tare function off or causes the weight to be tared out again.
Hold and Autohold:
If the hold function is assigned to a button by means of the EEPROM, the weight reading is held on
display when the button is pressed as soon as the value has stabilized. Alternatively, the hold function
can be automated so that the weight will always be frozen when it has exceeded a certain threshold
and is stable.
The hold function is switched off after expiry of a predetermined time or by pressing the button again.
In addition the scale can be configured so that the hold function will be deactivated when the scale is
relieved, when the scale is relieved and then loaded again and / or when the load on the scale changes
significantly.
Replace weight in repeat measurements:
The scale can be configured so that the weight last displayed is displayed again in a measurement
when the scale detects that it has been loaded with almost the same weight.
Menu functions:
Not all the functions listed below can be activated on the same scale.
When the menu button is pressed long enough, the scale switches to the setting mode. Here, damping
and weight display settings can be made.
When the button is pressed briefly, the scale switches to function mode. The following functions are
possible:
BMI: From weight and height the body mass index is calculated using the following formula
The
deviation
from
the
ideal
weight
calculated
using
the
formula
09
, (length[cm] - 100) 0.9 (height[cm] - 100) is displayed.
UL: When a limit weight is overshot or undershot an acoustic signal is generated.
DIFF: The difference to a second weight is output. The second weight can have been measured
using the autohold function, entered manually or stored when the difference function was last
called.
Technical data
Supply voltage:
Supply current:
Quiescent current:
Operating temperature:
30-34-00-618
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EE/Jensen
Storage temperature:
Dimensions:
30-34-00-618
-10C to 60C
74mm x 50mm x 23mm
100mm x 84mm x 21mm
67mm x 38mm x 23mm
small display
large display
backlit display
20.04.99
EE/Jensen
Service manual
Display
Load cell
I 0 0.0 0
A/D Converter
Operation
EEPROM
Voltage
control
Quartz
Temperature
measurement
SeSAM Bus
Power On
Reset
Voltage
measurement
Voltage
control
Mains connection
Battery/rechargeable
batteries
Weight measurement
The DMS modules use load cells with strain gauges in a double bridge circuit as sensors.
The entire analog part runs on its own supply voltage. This voltage can be switched by the C to 3V,
5V or 10V. This voltage is also supplied to the load cells. At full load, they deliver a bridge output
voltage of 2mV/V.
This voltage is measured by a dual slope a/d converter. The DMS ext module can evaluate up to four
load cells which are multiplexed accordingly. Only one load cell can be connected to the other types of
DMS modules.
The conversion time is selected so that a new measured value is available every 0.1 s.
The resolution of the a/d converter is 0.05 V/V. If several load cells are connected, keep in mind that
the resolution relates to the mean output signal of all the load cells connected.
When these measured values are within the expected range, they are converted into a weight value
using a third order polynomial. In order to increase accuracy, eight measured values are used to
calculate the weight to be displayed.
The first value obtained after switch-on is used as the zero point. If the values obtained later on do not
deviate strongly from this value, the zero point is corrected in order to compensate for possible drifts.
(Please also refer to temperature measurement.)
34-34-00-645 b
Service manual
Temperature measurement
In order to compensate for the load cells temperature drift, the temperature is measured regularly and
the measured value is adjusted accordingly.
To perform this measurement, a capacitor is charged every 2 seconds alternately via a reference
resistor and an NTC with a linearization resistor connected in parallel. The time until the capacitor has
reached a specific voltage is measured. The temperature is calculated from the ratio of the two times.
To reduce measured value fluctuations, a mean value of 16 temperature values is always formed. The
fluctuation then amounts to approx 0.2C.
The difference between the current temperature and the temperature measured when the last zero
point was obtained is used to determine a projected zero point. To do so, one assumes that the weight
change per C is constant. The weight value is then corrected in accordance with the zero point
calculated and in accordance with the difference to the temperature measured when the scale was
calibrated. A linear and a square term are used for this purpose.
Power supply
Power supply is provided by AA size batteries (batteries or rechargeable batteries) and a plug-in power
supply unit. The batteries pass the voltage via reverse voltage protection diodes to a 3V in-phase
regulator. A coil which suppresses interference and a buffer capacitor come next. This 3 V supply
voltage is supplied to the digital part of the circuit.
Another in-phase regulator generates the voltage for the analog part. The C can set this regulator to
3V, 5V or 10V.
In order to operate the module on rechargeable batteries a recharging circuit can be connected. This
circuit charges the rechargeable batteries at a constant current when a power supply unit is connected.
When the supply voltage is applied, a power-on reset is initiated at the C via an RC element.
To monitor the condition of the batteries, their voltage is measured every 2s. For this purpose, a 2.2 V
reference voltage is integrated upwards and the time until the voltage has reached approx. 9% of the
supply voltage is measured. Afterwards, a downwards integration is made from 2.2V to the threshold.
From these two results, a measured value for the voltage is calculated. If the voltage drops below a
certain limit, the user is alerted by the battery symbol in the LCD. If the next threshold is undershot,
bAtt is displayed and weighing is no longer possible.
Operation (only DMS low-end module and SLC highend, with the exception of
vibration-sensitive switch and platform switch)
Four buttons are provided; one is used to switch the module on and off, the others can be programmed
as required. These three buttons can be pressed just lightly or longer (longer than 1.5s), so that six
events are available. The actions tare, hold and unit switch-over can be assigned to them.
If you press another button when switching on the scale, the scale will switch to the calibration counter
and recalibration mode.
Instead of the normal start button a piezo diaphragm can be soldered to the PI connection. If the piezo
diaphragm registers a vibration, a transistor switches and generates an interrupt signal which causes
the C to start.
05.08.03 /Jensen / Rei
34-34-00-645 b
Service manual
If the start button is directly connected to this interrupt input, a button is obtained which is only active
when the scale is switched off. It can be fitted under the platform, for instance, so that the scale is
started by briefly stepping on it.
Programming
The DMS modules are equipped with an EEPROM which is controlled via the IC bus protocol. On this
EEPROM all parameters are stored that can be used to influence the program sequence. For example
the way the weight is displayed or the allocation of buttons. It also stores the coefficients for
determining the weight and data for temperature compensation, e.g. the factors for the polynomial.
Furthermore, the scale can store values to be retrieved when the scale is switched on the next time,
e.g. the weight unit used last.
In order to avoid errors, the EEPROM contents are divided into blocks which are monitored by cyclic
redundancy checks. The hamming distance is 4 so that single errors can be corrected and double
errors are certainly detected. In addition, values which are recalculated when the scale is in operation
can be replaced by default values if an error is detected that cannot be remedied.
Serial bus
To allow the scale to be calibrated and additional modules, such as additional displays, to be
connected, the DMS modules are equipped with an interface to the SeSAM bus.
On this bus the stabilized and non-stabilized supply voltages are available. Via a data and a clock
pulse line all relevant data is transmitted to other modules. A special start line is provided via which the
scale can be switched on or other modules can signal that they want to send data.
Both data and start line are open collectors so that they can be switched to low by all modules.
For further details on the bus, please refer to the relevant documentation.
Fault handling
If faults occur, the SeSAM bus initiates a fault message with the relevant fault code. Furthermore, each
fault message includes the number of the module type on which the fault has occurred and a code
which indicates how long the message is to stay on display and which displays are to be suppressed.
The DMS low end module displays its own fault messages on its LCD. Module type (0 for the low-end
module) and fault number are displayed. The other DMS modules only transfer fault messages to the
bus (module type = 1).
The following fault messages are implemented:
10
11
12
13
14
15
bAtt
21
22
tEMP
30
32
33
40
41
50
51
CArd
OFF
6x
34-34-00-645 b
Service manual
Time base
From the quartzs 4.19MHz a time base is derived which controls all timed processes in the scale.
These are, for instance, various timeouts and the on-time.
After expiry of the on-time, the supply voltage for the analog part, for voltage measurement and for the
EEPROM is switched off. The LCD is switched off, all ports are set to zero-signal level and the quartz
is stopped.
Recalibration
In order to compensate for linear measuring errors of the scale, which can, for instance, occur as a
result of the different forces of gravity at different geographical points, the module has a recalibration
function. To initiate the function, another button must be pressed when the scale is started. The
calibration counter is now displayed which is incremented whenever the scale is recalibrated. It
enables the user to check whether the scale was manipulated. If, within five seconds, the button is
pressed longer than 1.5 s, the scale switches to recalibration mode. The scale now measures the zero
point and waits to be loaded with at least of the maximum load. By briefly pressing the button the
weight displayed can be decremented or incremented in steps of 10g until the weight of the load placed
on the scale is reached. The direction can be changed by pressing the button longer. To stop
recalibration the button must be pressed longer than 5s. The scale can be switched off any time using
the on/off button or by not activating it for a while, thus aborting recalibration.
Calibration
To ensure that the module functions properly, data must be written to the EEPROM before the module
is calibrated. Values that are only determined during the calibration process can be set to 0. The
correct figures will then be set after calibration.
If the weight is to be calculated using a third order polynomial, the scale must be calibrated using at
least four test loads. In order to increase accuracy, it is recommended to use even more weights.
If you wish to configure individual temperature compensation, the scale must be measured with a load
and without a load at temperatures on different ends of the range. In order to determine the square
term for slope compensation, the scale must also be measured at an average temperature.
To determine the required calibration values, please refer to the relevant documentation for EEPROM
programming.
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Service manual
Technical data
Supply voltage:
Supply current:
Zero-signal current:
Operating temperature:
Storage temperature:
34-34-00-645 b
Service manual
Description of faults
Please refer to the operating instructions to ensure that the scales were operated in the proper
manner. In case of a malfunction, the following table will help you to locate the fault.
Description of the
fault
Scales cannot be
started
Possible
cause
Battery is not
Remedy
Check the batteries
installed or
discharged
Bus
connection
cable is
defective
Keypad is
defective or
not connected
Bus fault
Check the cable connections; check the cables and the keypad
for interruption and replace them if necessary
Disconnect power supply unit and battery from the scale, wait for
60 seconds, then reconnect.
Scales show no
weight or an
incorrect weight
(repeatedly)
Packaging /
transport
safeguard has
not been fully
removed
Scales are
maladjusted
Sensor is
damaged
Load lever
system is
damaged or
transfer of
force to the
sensor is
interrupted
Scale shows only
the segment test or
the readings are
varying to much.
Shortcircuit
Incomplete digits
Display is
between
sensor cable
and housing
Check the base frame (if present, the tie rod) for damage or
incorrect assembly
defective
Malfunction during
the weighing
procedure
Display:
Er:x:no
Er:x:10 Sensor is
defective or
not properly
connected
20.02.01/Winterberg
module number
error number
1 (2)
30-34-00-588 index c
Service manual
Description of the
fault
Description of faults
Possible
cause
Er:x:11 Sensor is
defective or
supply lines
are damaged
Remedy
Check connection cables, check sensor and replace as required
(if parts a replaced, a recalibration is necessary)
If several load cell are used, check the allocation (colour codes)
Check the load lever (stuck or bent; check the sensor, replace it if
necessary and carry out a recalibration
Battery voltage is far too low (< 2.5 V) or electronics are defective
-> Replace the electronics
measuring the
temperature
Er:x:32 Error:
command
buffer overflow
Er:x:40 No EEProm
data
Er:x:41 Incorrect
EEProm
access by the
slave
20.02.01/Winterberg
1 (2)
30-34-00-588 index c
File: 00603_e1.doc
Printed on: 07.07.1999
seca
Seca scales with modular electronics are fitted with a software-controlled calibration device
that is operated using the existing controls. This device can be used to recalibrate the
scales or to set the scales to different GAL values. During development of the calibration
device, special attention was paid to the following requirements:
It must be possible to recalibrate the scales without any additional external
equipment/tools.
It must be possible to calibrate the calibration device.
It must be possible to recalibrate the scales without calibrated test weights.
The calibration device shall be protected against inadvertent use.
Calibration counter
The scales fitted with the new, modular electronics are equipped with a calibration counter
allowing a software recalibration to be carried out according to the requirements for
calibrated scales. To carry out such a recalibration, the calibration counter setting can be
called up on the display of the scales and compared to the data given on the calibration
label mark (applies only for calibrated products). If the values are identical, the scales are
calibrated; whereas differing values match the situation of a broken calibration seal. Each
completed recalibration procedure is registered by the calibration counter, i.e. the number is
automatically incremented by 1.
File: 00603_e1.doc
Printed on: 07.07.1999
seca
Pressing the kg/lbs key for less than 1.5 seconds causes the weight shown on the display
to be increased or decreased by 10 g (depending on the mode currently selected). As the
resolution of the display is lower, the displayed value will not necessarily be increased or
decreased each time the kg/lbs key is pressed. Repeat the above procedure until the
displayed weight and the test weight match. Set the scales to the middle between two
division values by additionally incrementing or decrementing the value by n=d/(2*10). The
calibration process can now be completed by pressing the kg/lbs key for at least five
seconds. The scales compute and store a new linearity coefficient and will then be switched
off automatically. The scales are now calibrated. Remove the test weight.
Note:
To prevent improper calibration by improper use, a timeout control has been implemented
in the calibration mode, i.e. the time that passes until the next key is pressed must never
exceed five seconds.
However, this timeout control is only active for the phase when switching to the calibration
mode.
If, during this phase, 5 seconds have passed and no key has been pressed, the scales are
automatically restored to the weighing mode so that the procedure must be repeated.
To reduce calibration errors to a minimum, recalibration is only possible using a test weight
of more than 25% and less than 100% of the max. load; otherwise, Er:0:15 will appear
on the display.
If the scales need to be set to a different GAL value, the displayed value must be matched
to the test weight value adapted to the GAL value correction.
Page -200603_e1.doc
File: 00603_e1.doc
Printed on: 07.07.1999
seca
Result
No values or characters on the display.
The contents of the calibration counter is
shown on the display for 5 seconds
(flashing).
The contents of the calibration counter is
shown on the display for 5 seconds
(flashing).
The system switches to the calibration mode:
first "dec" appears on the display (flashing)
and then the current weight (0.0 - also
flashing).
The scales are switched back to normal
weighing operation.
The measured weight of the test weight
appears on the display (flashing).
Decrementing:
No action required as the scales are already
in the dec mode.
Decrementing or incrementing:
Again briefly press the kg/lbs key (for less
than 1.5 seconds).
Page -300603_e1.doc
seca
page 1 (2)
PC configuration program
Software Installation
If your 'SERVA'-software is in a ZIP-file, it has to be unpacked at first.
Execute the program's SETUP.EXE and follow the instructions displayed by the setup program.
Connecting and calibrating a scale
If the service module has not been connected to the PC yet, shut the PC down, connect the service
module to the serial interface and reboot the PC.
Vorderseite / Frontside
Rckseite / Backside
Waage \ Scale
Drucker
Printer
Anzeige / Display
PC
For calibration, a connection between the service module and the measured-value
acquisition module of the scale to be calibrated must be established. For this purpose, a
modular cable must be connected to the scales SeSAM bus.
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seca
Standard case
page 2 (2)
PC configuration program
Pick off the signal directly from the PCB via the DETF LEM bus
cable.
08-06-18-051
08-06-18-073
Once the cables have been correctly connected, start the scale.
The 'Help'-menu of the 'SERVA'-program contains detailed instructions for available operations
17.06.03- Wint/Rei
30-34-00-672 b
Service Manual
Replacement instructions
1.1
1.2
1.3
1.4
2.1
05.12.05/Aschke
1 (14)
30-34-00-059
Service Manual
Replacement instructions
Slacken the screw Item 7.13 and remove it together with the ball handle Item 7.14.
Pull out the rubber stop Item 7.15.
2.2
2.3
Removing and dismantling the brackets at the front and rear. Page 8
Undo the 3 screw connections Item 8.1 and take off the rear bracket Item 8.2.
Undo the 2 screw connections Item 8.3 and take off the rear roller Item 8.4.
Remove and dismantle the front bracket Item 8.5 in the same manner.
2.4
2.5
Dismantling the holder for the bubble level, mains socket with cable and socket housing Page 12
Remove the screw Item 12.1 and take off the cover Item 12.2.
Remove the 2 screws Item 12.3 and take out the mains socket Item 12.4 together with the cable, ferrite
core Item 12.5 and bushing Item 12.6.
Removing a defective bubble level:
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Service Manual
Replacement instructions
Warning: Only remove the bubble level if it is defective, as destruction of the bubble level cannot be
avoided. A new bubble level can only be fitted by a skilled person working with great care!
Lever the bubble level Item 12.7 out of the bearing bush Item 12.8. Scratch the bearing bush free and
clean it.
5
Assembly (the references to pages and items relate to the replacement instructions drawing, pages 5 - 13)
Assemble in the reverse order of disassembly.
Please note the following points:
1
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Service Manual
3
Replacement instructions
05.12.05/Aschke
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30-34-00-059
5.1
C
5.2
5.8
5.9
5.4
5.3
5.3
5.9
5.6
5.7
5.5
5.7
5.8
5.6
5.5
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Index / REVISION :
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Benennung / TITLE :
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6.2 6.3
6.8
6.15
6.4
Ansicht unten
Datenkabel
6.12
6.13
6.3
6.14
6.11 6.10
6.4
6.18
6.6
6.7
6.9
6.21
6.19
6.17
6.20
6.20
6.18
6.16
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7.17
7.15
7.7
7.8
7.12
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7.6
7.13
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7.2
7.5
7.4 7.9
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7.3
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9.3
9.6
9.6
9.3
9.6
9.6 9.3
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30-34-00-059-08
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F:\Archiv_DBWORKS\Firma\30-\30-34-\30-34-00-059-08
nd. / CHANGE:
13.4
D
13.3
13.2
13.5
13.6
13.8
13.11
13.9
13.7
13.10
13.12
13.1
Datum/Name :
Index / REVISION :
HAMBURG
Erstellt / DRAWN
1:3.5
07.09.2005
SchielmannS
Benennung / TITLE :
Austauschanweisung
Replacement
30-34-00-059-09
Seite 13 (14) / Page 13 (14)
F:\Archiv_DBWORKS\Firma\30-\30-34-\30-34-00-059-09
nd. / CHANGE:
14.1
14.3
14.4
C
14.2
14.5
B
14.6
14.10
14.7
14.11
A
14.9
14.8
Datum/Name :
Index / REVISION :
HAMBURG
Erstellt / DRAWN
1:2.5
09.09.2005
SchielmannS
Benennung / TITLE :
Austauschanweisung
Replacement
30-34-00-059-10
Blatt 14 (14) / Page 14 (14)
F:\Archiv_DBWORKS\Firma\30-\30-34-\30-34-00-059-10
nd. / CHANGE:
Service manual
Articel - No.
Designation
Pricestage
Parts 01 - 16 (Page 4)
01
02-12-13-070-009
Rail welded
50
02
02-12-13-074-509
25
03
02-12-13-273-009
Spring guide
20
04
02-12-13-272-009
Bush
10
05
01-07-02-259-009
Pressure spring
03
06
02-12-13-274-009
Thread plate
20
07
02-12-13-275-009
Thread bold
10
08
02-12-13-269-009
Protective covering
35
09
02-12-13-263-009
Covering outside
35
10
02-12-13-268-009
Angel
20
11
02-12-13-264-009
Covering inside
32
12
02-12-13-270-009
Border right
32
13
02-12-13-074-509
Hook compl.
25
16
01-13-05-201-009
Plastic foot
01
20.09.2012/KBE
1 (6)
30-34-00-060b
Service manual
Articel - No.
Designation
Pricestage
Parts 17 34 (Page 5)
18
02-02-03-112-009
Frame
45
19
02-03-03-095-008
45
20
02-03-03-295-009
Frame insert
40
21
02-12-13-265-009
Bracket behind
30
22
02-12-13-266-009
Bracket front
30
23
01-08-06-245-009
Flange sleeve
10
24
02-11-03-216-009
Fixed castor
15
25
01-17-02-213-009
25
01-17-02-215-009
26
01-17-01-203-009
Bubble level
15
27
08-04-05-360-009
15
28
01-10-04-007-509
Levelling device
18
29
08-06-12-264-009
Load cell
40
29.1
08-06-12-246-009
05
30
08-06-16-116-119
20
31
66-30-40-050-009
Cable holder
00
32
01-13-04-345-009
Mat
32
33
08-04-05-034-509
Electronic housing
40
34
08-06-18-080-009
DMS-ext. module
45
20.09.2012/KBE
2 (6)
30-34-00-060b
Service manual
Item
Articel - No.
Pricestage
Parts 35 49 (Page 6)
35
34-02-01-001-009
26
36
08-06-18-054-009
Displayelectronic
40
37
34-02-04-342-009
Membrane keyboard
25
34-02-04-373-009
25
14-05-01-960-509
05
14-05-01-963-509
05
14-05-01-962-509
05
39
34-02-04-339-009
Tilt stand
10
40
04-12-01-009-509
27
44
08-06-16-122-119
15
45
08-06-16-106-119
15
46
65-44-10-600-009
Western - connector
20
47
68-32-10-252-009
28
68-32-10-263-009
28
38
28
Equipment
14-05-01-886-009
01
14-05-01-870-009
01
18-01-07-041-009
28
20.09.2012/KBE
3 (6)
30-34-00-060b
Service manual
20.09.2012/KBE
4 (6)
30-34-00-060b
Service manual
20.09.2012/KBE
5 (6)
30-34-00-060b
Service manual
20.09.2012/KBE
6 (6)
30-34-00-060b