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4a Ram Changeover Analysis Part 1

The document is a quick changeover analysis that details 18 tasks involved in changing over a machine for a new tool or part. It lists each task, the time to complete it, and cumulative times. The total time for the current changeover process is 32 minutes. The analysis identifies the need for improvement ideas to reduce changeover times and has sections to track improved internal and external task times once changes are made.

Uploaded by

Jose Ortega
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as XLS, PDF, TXT or read online on Scribd
42 views2 pages

4a Ram Changeover Analysis Part 1

The document is a quick changeover analysis that details 18 tasks involved in changing over a machine for a new tool or part. It lists each task, the time to complete it, and cumulative times. The total time for the current changeover process is 32 minutes. The analysis identifies the need for improvement ideas to reduce changeover times and has sections to track improved internal and external task times once changes are made.

Uploaded by

Jose Ortega
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Quick Changeover Analysis

Manually fill in green cells


Automatically filled via formulas
Task Time
No

Tasks / Operation

Category (Before)

Cumulative

Element

External

Category (After)

Internal

Remove former tool/foam blocks/crash blocks

0:00:50

0:00:50

0:00:50

Remove top and bottom cutting plates

0:03:34

0:02:44

0:02:44

Transfer carrier to storage

0:03:55

0:00:21

0:00:21

Retrieve new carrier and hardware

0:06:10

0:02:15

0:02:15

Stage new hardware

0:07:05

0:00:55

0:00:55

Install lower section

0:07:57

0:00:52

0:00:52

Remove top crash blocks

0:09:00

0:01:03

0:01:03

Lower Press

0:09:31

0:00:31

0:00:31

Securing plates (front)

0:14:05

0:04:34

0:04:34

10 Walking to back of machine

0:14:32

0:00:27

0:00:27

11 Securing plates (back)

0:20:49

0:06:17

0:06:17

12 Walking to front of machine

0:21:02

0:00:13

0:00:13

13 Move tools to table

0:21:31

0:00:29

0:00:29

14 Remove carrier blocks/set crash blocks

0:23:21

0:01:50

0:01:50

15 Attach tool

0:26:48

0:03:27

0:03:27

16 Cut and place test paper

0:28:04

0:01:16

0:01:16

17 Adjust upstop

0:30:41

0:02:37

0:02:37

18 Final Checks/cleanup

0:32:00

0:01:19

0:01:19

Current Total

Improvement Ideas

0:00:00

Gemba Academy LLC

0:32:00

External

Improved Total

Internal

Quick Changeover Analysis

Manually fill in green cells


Automatically filled via formulas
Task Time
No

Tasks / Operation

Cumulative

Category (Before)

Element

Current Total

External

Improvement Ideas

Category (After)

Internal

0:00:00

Gemba Academy LLC

0:00:00

External

Improved Total

Internal

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