Bholanath

Precision Engineering Pvt.Ltd.

Users Manual
Step Servo - BHSS - 750 W

BHSSD Step Servo Driver

Email : [email protected]

Website : www.bholanath.in

INDEX

Overview ( Step Servo )

a. BHSS 750 W - Step Servo

1. Drive Circuit Connection Diagram ( Step Servo )

Drive front page

Overview ( Drive )

2.Features

3.Ports Introduction

3.1 ALM and PEND signal output ports

3.2 Control Signal Input Ports
3.3 Encoder Feedback Signal Input Ports
3.4 Power Interface Ports

8
8
9
10

4. Technological Index

11

5. Connections to Control Signal

12

5.1 Connections to Common Anode

5.2 Connections to Common Cathode
5.3 Connections to Differential Signal
5.4 Sequence Chart of Control Signals

12
13
14
15

6. DIP Switch Setting

15

6.1 Activate Edge Setting

6.2 Running Direction Setting
6.3 Micro steps Setting

15
16
16

7. Faults alarm and LED flicker frequency

17

8. Appearance and Installation Dimensions

18

9. Typical Connection

19

10. Processing Methods to Common Problems and Faults

20

10.1 Power on power light off

10.2 Power on red alarm light on
10.3 Red alarm light on after the motor running a small angle
10.4 After input pulse signal but the motor not running

20
20
20
20

BHOLANATH STEP SERVO MOTORS

STEP SERVO MOTORS

TM

Bholanath
COMMITTED TO PRECISION

Bholanath Step Servo motors are closed loop stepping systems - high speed (>2000 RPM)
stepper motors with incremental optical encoders and digital drives.
Incremental optical encoders ( 1000 PPR and 2500 PPR ) feedback with new generation
digital drives,Bholanath Step Servo motors get the reliability of servo motors.
Bholanath Step Servo motors are good replacement of servo motors (50 Watts to 1500 Watts),
the price being much lower than servos motors.
Bholanath Step Servo motors give high speed performance of servo motors with accurate
feedback and micro stepping accuracy of stepper motors with feedback.
Bholanath Step Servo motors give better holding torques(complete stand still position).
Comparison between Bholanath Step Servo BHSS - 400 W with 400 Watt servo motor.

As can seen from the graph,the Bholanath Step Servo motor torque equals servomotor torque
at 2000 RPM.Thus for applications up to 2000 RPM,Bholanath Step Servo motor can easily be
used.At lesser RPM,say at 1000 RPM,the Bholanath Step Servo motor gives 50% more torque
than servo,giving the user much better performance.
The Step Servo Motor Driver has automatic current adjustments as per load,resulting
in low heat / generation,thereby giving high efficiency.
BHOLANATH STEP SERVO MOTOR BHSS - 400 W
SERVO MOTOR 400 WATTS

INDEX

TM

Bholanath

BHSS - 750 W STEP SERVO MOTOR

COMMITTED TO PRECISION

Closed Loop Stepping System which includes High Speed (>2000 RPM)Stepper Motors with
Incremental Optical Encoders,Digital Drives and 3 Meter Cable.
SUITABILITY - The BHSS - 750 W Step Servo is comparable to 750 Watts Servo Motor upto 2000
RPM.The Step - Servo Motor BHSS - 750 W gives more torque at lower RPMs thus giving a
better performance than 750 Watts Servo Motors as seen in the graph.
3 Meter
3 Meter

Motor

Encoder

31.75 1

Single Core x 0.80 sq mm

Multistrand P.V.C. Sheathed
Flexible Wire.
2
9.6

M5

14 -0.012

119.7 1

86 0.5

69.6 0.2

73 0.05

14 -0.012

AKS

15

19.50
1.5 0.05

0
12
4 -0.012

25
+0.030
45. 0

69.6 0.2

40

86 0.5

158

TECHNICAL DATA
BHOLANATH STEP SERVO MOTOR BHSS - 750 W

Characteristics

SERVO MOTOR 750 WATTS

10

Power Input - 65 VAC / 90 VDC

B H O LA N ATH S TEP S ER V O M O TO R B H S S -7 5 0 W
S ER V O M O TO R 7 5 0 W ATTS

Encoder Options - 1000 PPR/2500 PPR

8

Cable Length - 3 / 5 Meters

Step Angle - 1.8 Degree

Degree Of Protection - DIN 40050 IP 60 / IP 65
Insulation Class - H

TORQUE (Nm)

Motor - Bipolar Hybrid Stepper Motor

6
5
4
3

Weight - 4.95 Kg

Current Per Phase - 6.0 A

Torque - 8.70 Nm - 2.39 Nm

RPM - 0 - 2000

0
30

60

90

120

150

180

210

240

270

300

600

900

1200 1500 1800 2100

RPM

Stock Temperature - ( - 10 C to + 70 C )
Operation Temperature - ( - 10 C to + 40 C )
Shaft Axial Play - 0.08 Max.Play (450 G Load)
Shaft Radial Play - 0.02 Max.Play (450 G Load)
Max. Radial Force - 220 N (20 MM from Front Flange)
Max. Axial Force - 60 N (20 MM from Front Flange)

Motor Options Available Standard Model - S

With Low Backlash Planetary Gearbox - PL
With Electro Magnetic Brake - BR
With Spur Gearbox - SG
CE Certificate - N - STANDARD/CE - CERTIFIED
ORDERING CODE - BHSS- 750 W - S - 1000 - 3MTR.- IP 60-N

INDEX

TM

Bholanath
COMMITTED TO PRECISION

DRIVE CIRCUIT CONNECTION

INDEX

TM

Bholanath
COMMITTED TO PRECISION

Users Manual

BHSSD
Step Servo Driver

INDEX

Website : www.bholanath.in

1. Overview
The BHSSD hybrid stepper servo drive system integrates the servo control
technology into the digital stepper drive perfectly.And this product adopts an
optical encoder with high speed position sampling feedback of 50 s, once
the position deviation appears.it will be fixed immediately.This product is
compatible the advantages of the stepper drive and the servo drive , such
as lower heat , less vibration , fast acceleration and so on. This kind of servo
drive also has an excellent cost performance.

2. Features
Without losting step, High accuracy in positioning.
100% rated output torque.
Variable current control technology, High current efficiency.
Small vibration, Smooth and reliable moving at low speed.
Accelerate and decelerate control inside, Great improvement in smoothness
of starting or stopping the motor.
Compatible with 1000 and 2500 lines encoder.
No adjustment in general applications.
Over current, over voltage and over position error protection.
Green light means running while red light means protection or off line.

INDEX

Website : www.bholanath.in

3. Ports Introduction
3.1 ALM and PEND signal output ports
1
2
3
4

Port

Symbol

Name

PEND +

In position signal output +

PEND -

In position signal output -

ALM +

Alarm output +

ALM -

Alarm output -

Remark
+
-

3.2 Control Signal Input Ports

1
2
3
4
5
6

INDEX

Website : www.bholanath.in

Port

Symbol

PLS +

Pulse signal +

PLS -

Pulse signal -

DIR +

Direction signal +

DIR -

Direction signal -

ENA +

Enable signal +

ENA -

Enable signal -

Name

Remark
Compatible with
5V or 24 V
Compatible with
5V or 24 V
Compatible with
5V or 24 V

3.3 Encoder Feedback Signal Input Ports

1
2
3
4
5
6

Port

Symbol

Name

Remark

EB +

Encoder Phase B +

Brown

EB -

Encoder Phase B -

Yellow

EA +

Encoder Phase A +

Red

EA -

Encoder Phase A -

Green

VCC

Input Power

White

GND

Input power ground

Black
INDEX

Website : www.bholanath.in

3.4 Power Interface Ports

1
2
3
4
5
6

Port

Identification

Symbol

Name

A+

Phase A + ( Yellow )

Remark
Motor Phase A

2
3

Motor Phase
Wire Input Ports

A-

Phase A - ( Red )

B+

Phase B + ( Green )
Motor Phase B

4
5
6

Power Input
Ports

B-

Phase B - ( Black )

VCC

Input Power +

GND

Input Power -

AC 24 V - 70 V
DC 30 V - 100 V

INDEX 10

Website : www.bholanath.in

4. Technological Index

Input Voltage

24 ~ 70 VAC or
30 ~ 100 VDC

Output Current

6A 20 Khz PWM

Pulse Frequency Max.

200 K

Communication rate

57.6 Kbps
Over current peak value 12A 10%

Protection

Over voltage value 130 V

The over position error range can be
set through the HISU

Overall Dimensions (mm)

150 x 97.5 x 53

Weight

Approximate 580 g

Environment
Operating
Temperature
Environment
Specifications

Storage
Temperature
Humidity

Avoid dust, oil fog and corrosive gases

70C Max.

- 20C ~ + 65C
40 ~ 90% RH

Cooling
Method

Natural cooling or forced air cooling

INDEX 11

Website : www.bholanath.in

5. Connections to Control Signal

5.1 Connections to Common Anode

Drive

Controller
VCC
PUL +

Pulse
Signal

270

PUL DIR +

Direction
Signal

DIR -

Enable
Signal

ENA -

ENA +

270

270

VCC

R
PEND +
VCC

PEND ALM +

ALM -

Remark :
VCC is compatible with 5 V or 24 V ;
R ( 3 ~ 5 K ) must be connected to control signal terminal.

INDEX 12

Website : www.bholanath.in

5.2 Connections to Common Cathode

Controller

Drive

VCC

Pulse
Signal

PUL +

270

VCC
PUL -

Direction
Signal

DIR +

270

VCC
DIR -

Enable
Signal

ENA +
270
ENA -

VCC

R
PEND +
VCC

PEND -

ALM +

ALM -

Remark :
VCC is compatible with 5 V or 24 V ;
R ( 3 ~ 5 K ) must be connected to control signal terminal.

INDEX 13

Website : www.bholanath.in

5.3 Connections to Differential Signal

Controller

Drive

PUL +

Pulse
Signal

270

PUL DIR +

Direction
Signal

270

DIR ENA +

Enable
Signal

270
ENA -

VCC

R
PEND +
VCC

PEND -

ALM +

ALM -

Remark :
VCC is compatible with 5 V or 24 V ;
R ( 3 ~ 5 K ) must be connected to control signal terminal.

INDEX 14

Website : www.bholanath.in

5.4 Sequence Chart of Control Signals

In order to avoid some fault operations and deviations, PUL, DIR and
ENA should abide by some rules, shown as following diagram :
t3

t4

t5 > 5 s

High level > 3.5 V

PUL

High level > 3.5 V

Low level > 3.5 V

DIR

t2 > 6 s

t1 > 5 s
Low level > 3.5 V

ENA

PUL / DIR

Remark :
a. t1 : ENA must be ahead of DIR by at least 5 s.Usually, ENA + and
ENA - are NC ( not connected ).
b. t2 : DIR must be ahead of PUL active edge by 6 s to ensure correct
direction.
c. t3 : Pulse width not less than 2.5 s.
d. t4 : Low level width not less than 2.5 s.

6. DIP Switch Setting

6.1 Activate Edge Setting
SW1 is used for setting the activate edge of the input signal, off means
the activate edge is the rising edge, while on is the falling edge.

INDEX 15

Website : www.bholanath.in

6.2 Running Direction Setting

SW 2 is used for setting the running direction, off means CCW,
while, on means CW.

6.3 Micro Steps Setting

The micro steps setting is in the following table, while SW3, SW4, SW5, Sw6
are all on, the internal default micro steps inside is activate, this ratio can be
setting through the HISU.
Dial switch

SW3

SW4

SW5

SW6

Default

On

On

On

On

800

Off

On

On

On

1600

On

Off

On

On

3200

Off

Off

On

On

6400

On

On

Off

On

12800

Off

On

Off

On

25600

On

Off

Off

On

51200

Off

Off

Off

On

1000

On

On

On

Off

2000

Off

On

On

Off

4000

On

Off

On

Off

5000

Off

Off

On

Off

8000

On

On

Off

Off

10000

Off

On

Off

Off

20000

On

Off

Off

Off

40000

Off

Off

Off

Off

Micro Steps

INDEX 16

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7. Faults alarm and LED flicker frequency

2s

0.8s

Red Alarm LED Flash

Flicker
Frequency

Time Interval

Description to the Faults

Error occurs when the motor coil current

exceeds the drives current limit.

Voltage reference error in the drive.

Parameters upload error in the drive.

Error occurs when the input voltage exceeds the

drives voltage limit.

Error occurs when the actual position following

error exceeds the limit which is set by the position
error limit.

INDEX 17

Website : www.bholanath.in

8. Appearance and Installation Dimensions

53

4.0

142

Hybrid Step Servo Drive

97.5

26.5

44

4 - 4.0

142
150

INDEX 18

Website : www.bholanath.in

9. Typical Connection
This drive can provide the encoder with a power supply of +5V,
maximum current 80 mA.It adopts a quadruplicated-frequency counting
method, and the resoulation ratio of the encoder multiply 4 are the pulses
per rotate of the servo motor.Here is the typical connection of BHSSD.
Controller

Drive

VCC

R
PEND +
VCC

R
ALM +

ALM -

VCC

PUL +
270
PUL -

Pulse
Signal

DIR +
270
DIR -

Direction
Signal

ENA +
270
ENA -

Enable
Signal
Brown
Yellow
Red
Green
White
Black

EB +
EB EA +
EA VCC
GND

ENCODER
A+
A-

Yellow
Red

Green
Black
VAC
24 ~ 70 V

B+
BAC 1
AC 2

INDEX 19

Website : www.bholanath.in
10. Processing Methods to Common Problems and Faults

10.1 Power on power Light off

No power input please check the power supply circuit.The voltage is
too low.

10.2 Power on red alarm light on

Please check the motor feedback signal and if the motor is connected
to the drive.
The stepper servo drive is over voltage or under voltage.Please
lower or increase the input voltage.

10.3 Red alarm light on after the motor running a small angle
Please check the motor phase wires if they are connected correctly, if
not, Please refer to the 3.4 Power Ports.
Please check the parameter in the drive if the poles of the motor and
the encoder lines are corresponding with the real parameters, if not, set
them correctly.
Please check if the frequency of the pulse signal is too fast, thus the
motor may be out of the rated speed and lead to position error.

10.4 After input pulse signal but the motor not running
Please check the input pulse signal wires are connected in reliable
way.
Please make sure the input pulse mode is corresponding with the
real input mode.

INDEX 20