Haccp Manual
Haccp Manual
Haccp Manual
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Including
HACCP plan
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TABLE OF CONTENTS
1 of 1
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01.09.97
A.
A.01
H. Hygiene
H.01
H.02
H.03
H.04
H.05
H.06
H.07
HACCP plan
Good Hygiene Practice (GHP)
HACCP Documentation Record Book
Hot Meals Production Process
Cold Meals Production Process
Desserts Production Process
Ice-cream handling
valid from
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QMDP:
Page:
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Area of validity:
Definitions:
Description:
1. Classification system
The classification system is set out as follows:
Example of a Documented Procedure:
QMDP A.01
where:
A = Assignment code
01 = Serial number of assignment code
The following assignment codes have been introduced:
A = General quality management
C = Critical Control Point
H = Hygiene procedure
2. Registration
The numbers of the QMDPs can be taken from the Table of Contents.
3. Arrangement of contents
1. Title
2. Aim and purpose
3. Area of validity
4. Definitions
5. Description/Implementation
6. Documentation
7. Jointly applicable documents
8. Validity data
Extensive processes are presented in the form of flow-charts for greater clarity.
These charts show the sequence of processes in a clear, unambiguous, quick-toread form and are an essential aid for the user.
4. Documentation
On principle, all documented procedures are subject to documentation.
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QMDP:
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None
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QMDP:
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HACCP Plan
Introduction:
Food safety is a very important quality criterion in the catering trade. Most
food-related illnesses that occur in catering can be traced back to
microbiological contamination. However, chemical residues and foreign bodies
in foods can also present a danger. The Hazard Analysis and Critical Control
Point (HACCP) plan is a plan for the systematic identification, evaluation and
monitoring of microbiological, chemical and physical hazards connected with
food preparation, sale and consumption. By monitoring Critical Control
Points (CCPs), this plan makes it possible to meet the strict requirements of
microbiological safety that apply to all of the processes connected with it.
Implementation:
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QMDP:
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HACCP Plan
1.
Identification of the hazards and evaluation of the risks associated with the preparation,
production, sale and distribution of foods of all types.
- Hazard
Unacceptable growth, contamination by or growth of micro-organisms, or unacceptable contamination
with chemical or physical substances which may impair food safety and place the health of the
consumer at an unacceptable risk.
- Risk
Assessment of the possible occurrence of a hazard or danger.
- Potentially high-risk foods
Foods consisting wholly or partly of milk or milk products, eggs, meat, poultry, fish, shell-fish or
other ingredients, including synthetic, which facilitate the rapid growth of pathogenic microorganisms. This does not include food with a pH of 4.6 or an aw value of 0.85.
The hazard analysis is a guide to safe product development, the identification of critical control
points, and the monitoring of pathogenic micro-organisms at any point in the production process.
The hazard assessment involves evaluating the food according to its hazard characteristics with
reference to:
- whether the product contains microbiologically sensitive ingredients,
- whether the process involves pasteurisation/sterilisation,
- whether there is a possibility of the food being mistreated during handling, transport or preparation
in such a way as to make it hazardous to consume,
- whether the product is heat-treated after packaging (after being ready-prepared) or while it is being
prepared for consumption.
The classification according to these four characteristics gives the risk assessment.
2.
Identification of the Critical Control Points (CCPs) necessary to monitor the hazardidentified
- Critical Control Point = CCP
A process, procedure or piece of equipment, the monitoring/control of which eliminates or minimises
a hazard.
Critical control points must be established where they can be monitored. They are set up at those
points in the production process at which pathogenic micro-organisms have to be destroyed or
monitored. A CCP must be carefully described and documented.
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QMDP:
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HACCP Plan
3.
4.
Identification and introduction of procedures for monitoring all Critical Control Points to check
that they are under control.
- Monitoring and evaluation
Planned inspection of whether the process at each CCP is running correctly and is under control. This
means the systematic observation, measurement and/or documentation of the limits.
- Deviation
Non-conformity with a necessary critical limit at a CCP.
In terms of monitoring, a critical non-conformity has occurred if a CCP is not under control. As part
of the monitoring, any deviation from limits set must be detected promptly, before the product is
served.
The most important monitoring methods are:
- visual inspection
- sensory evaluation
- microbiological examination
- inspection of physical values
- chemical examination
5.
6.
Setting up of a system to efficiently control the paperwork documenting the HACCP plan.
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QMDP:
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HACCP Plan
7.
Arrangement of a CCP:
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QMDP:
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This QMDP governs the correct processes in the field of hygiene and also acts
as a test specification.
Definitions:
Implementation:
Test procedure:
Column 1 (No.):
Column 3 (Ref.):
Reference notes:
CP = Control Point (single control point)
CCPxx = Critical Control Point (referred to the HACCP plan)
as well as stating all relevant QMDPs
Column 4 (I):
Column 5 (II):
:x
:xx
:xxx
Column 6 (III):
H.02
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:x
:xx
:xxx
Column 8 (Comments):
QMDP:
Page:
Valid from:
Column 7 (IV):
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:x
:xx
:xxx
Evaluation:
1.
Personal hygiene:
All of the crosses x in each of columns I, II, III and IV are added up and entered in the bottom line.
From this, the quality code is calculated.
Environmental hygiene:
in conformity with the same procedure
3.
Equipment hygiene:
in conformity with the same procedure
4.
Production hygiene:
in conformity with the same procedure
5.
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QMDP:
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tolerable:
Overall, the result of the hygiene test was evaluated as tolerable with reference
to the Quality Management Documented Procedures (Good Hygiene Practice and
HACCP) because a few non-conformities were identified at the time of the test.
Corrective measures are necessary in the following areas to guarantee quality:
State hygiene areas, whose code evaluation is < 60
below standard:
Overall, the result of the hygiene test was evaluated as below standard with
reference to the Quality Management Documented Procedures (Good Hygiene
Practice and HACCP) because substantial non-conformities were identified at the
time of the test. Corrective measures must be carried out immediately in the
following areas to guarantee quality:
State hygiene areas, whose code evaluation is < 60
not guaranteed:
Overall, the result of thygiene test was evaluated as not guaranteed with
reference to the Quality Management Documented Procedure s (Good Hygiene
Practice and HACCP) because critical deficiencies were identified at the time of
the test. Corrective measures are vital in the following areas to guarantee quality:
State hygiene areas, whose code evaluation is < 60
Additional note:
If CCPs whose criteria are the subject of non-conformities are identified during the
test, these must be stated for each hygiene area.
Jointly applicable
documents:
Check-list
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QMDP:
Page:
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Area of validity:
Definition:
Implementation:
To correctly document the results of the CCP monitoring, the forms assigned to
the QMDPs can be used. The completed forms must be filed in a record book.
They must be accessible at all times so that they can be presented to authorised
persons (e.g. the supervisory authorities) on request.
The record book must be arranged as follows in conformity with the CCP
sequence:
QMDP
CCP 01 Restricted Foods
CCP 02 Food Supply
CCP 03 Food Storage
CCP 04 Food Thawing
CCP 05 Food Handling
CCP 06 Personal Hygiene
CCP 07 Equipment Cleaning and Disinfection
CCP 08 Cooking Processes
CCP 09 Food Chilling
CCP 11 Time Monitoring
CCP 12 Service
CCP 13 Environmental Hygiene
Monitoring documents
- Recipes
- Form CCP 02: Incoming Goods Testing
- Delivery Note
- Form: CCP 03:
Monitoring of Temperatures in Cold-storage
Facilities
-Form CCP 04:
Monitoring of Food Temperatures during Thawing
- CCP 05:
Monitoring of Food Temperatures during Handling
- Form CCP 06:
Documentation of Hygiene Training
- Results of Microbiological Contact Test
- Service/Inspection reports
- Cleaning plan
- Form CCP 08:
Core Temperatures during Cooking
- Form CCP 09: Rapid Chilling
- Results of Hygiene Test
- Form CCP 12:
Monitoring of Food Temperatures during Serving
- Results of Microbiological Contact Test
Area of validity:
Jointly applicable
documents:
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QMDP:
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H.03
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QMDP:
H.04
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To define the process for the production of hot meals with reference to the
HACCP plan
Area of validity:
Definitions:
Hot meals:
Ready-to-consume meals served at a minimum of 65 C.
Convenience products:
Ready-to-consume, cold meals and desserts as well as hot meals produced using
a low-temperature method in accordance with the recipe.
Kitchen items:
Dough products, preserves, ready mixes, dried herbs and spices, flour, rice,
vinegar, oil, etc.
Semi-finished products:
Products which have to undergo further preparation:
e.g. frozen omelette
Cooking:
Frying, boiling, and cooking using pre-prepared ingredients
Division into servings:
Servings by weight/number/size
Order:
Up-to-date production quantity-relevant data, such as the number of conference
delegates, menu
Recipe:
Lists the quantity and type of ingredients, the method of production, and, if
applicable, serving suggestions for the meal components
Those responsible:
Jointly applicable
documents:
Flow chart:
[Captions:]
1. Product supply
2. Product acceptance
3. Outer packaging removed
4. Fresh vegetables, herbs
5. Frozen vegetables, herbs, semi-finished products
6. Fresh fish, meat
7. Frozen fish, meat
8. Dry kitchen items
9. Convenience products
10. Cold storage
11. Thawing
12. No
13. Yes
14. Washing
15. Unpacking
16. Chopping
17. Cooking
17. Cutting
18. Cooking
20. Recipe
21. Random product testing
22. Test log
23. Non-conformity
24. Correct
25. Service
26. QM document
27. Order
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QMDP:
H.04
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QMDP:
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To define the process for the production of cold meals with reference to the
HACCP plan
Area of validity:
This QMDP governs the areas of purchasing, goods acceptance, and cold-meal
production
Definitions:
Cold meals:
Ready-to-consume meals/cold plates stored in a chilled state and not heated
before consumption.
Kitchen items:
Preserves, dried herbs and spices, vinegar, oil, etc.
Semi-finished products:
Products served straight to the guest
e.g. delicatessen salads, butter, etc.
Cooking:
Frying, boiling, and cooking using pre-prepared ingredients
Division into servings:
Servings by weight/number/size
Order:
Up-to-date production quantity-relevant data, such as the number of conference
delegates, menu
Those responsible:
Jointly applicable
documents:
Flow chart:
[Captions:]
1. Product supply
2. Product acceptance
3. Outer packaging removed
4. Fresh green salads, fruit, vegetables, herbs
5. Packed meat, fish, sausage, cheese, eggs, potatoes
6. Frozen fish, meat
7. Dry kitchen items
8. Finished products
9. Cold storage
10. Thawing
11. No
12. Washing
13. Unpacking
14. Yes
15. Cooking
16. Chilling
17. Cutting
18. Chopping, cutting
19. Dividing into servings, packing
20. Order, recipe
21. Recipe
22. Random product testing
23. Test log
24. Non-conformity
25. Correct
26. Service
27. QM document
28. Order
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QMDP:
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To define the process for the production of desserts with reference to the
HACCP plan
Area of validity:
This QMDP governs the areas of purchasing, goods acceptance, and dessert
production
Definitions:
Desserts:
All types of creams and sweets, etc
Kitchen items:
Semi-finished products, preserves and raw items which are stored unchilled,
e.g.:
- semi-finished products, e.g. fruit concentrates
- preserves: long-life ingredients in jars/tins
- raw products: flour, raisins, nuts, etc.
Bakery items:
e.g. cakes and tarts, including frozen
Convenience products:
Ready-to-consucold meals and desserts as well as hot meals produced using a
low-temperature method in accordance with the recipe.
Division into servings:
Servings by weight/number/size
Order:
Up-to-date production quantity-relevant data, such as the number of conference
delegates, menu
Recipe:
Lists the quantity and type of ingredients, the method of production, and, if
applicable, serving suggestions for the meal components
Those responsible:
Jointly applicable
documents:
Flow chart:
[Captions:]
1. Order
2. Product supply
3. Product acceptance
4. Outer packaging removed
5. Fresh milk products, milk
6. Fresh fruit
7. Frozen fruit
8. Dry kitchen items
9. Fresh bakery items, convenience foods
10. Frozen bakery items
11. Cold storage
12. Thawing
13. Dry storage
14. Unpacking
15. Washing, cleaning
16. Recipe
17. Chopping, stirring, mixing
18. Cooking
19. No
20. Chilling
21. Order, menu
22. Dividing into servings
23. Random product testing
24. Test log
25. Non-conformity
26. Yes
27. Correct
28. Service
29. QM document
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QMDP:
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QMDP:
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Area of validity:
This QMDP governs the areas of purchasing, goods acceptance, and division
into servings of ice-cream
Definitions:
Ice-cream:
A food product made rigid or paste-like by freezing and intended to be
consumed in a frozen state.
Kitchen products:
Preserves, ready mixes, decorations (e.g. chocolate strands, nuts)
Division into servings:
Servings by weight/number/size
Order:
Up-to-date production quantity-relevant data, such as the number of conference
delegates, menu
Recipe:
Lists the quantity and type of ingredients, the method of production, and, if
applicable, serving suggestions for the meal components
Description:
1. Supply
QMDP CCP 02 Food Supply governs the supply of ice-cream.
The most important criteria are:
- Conformity with the manufacturers recommended delivery temperatures: at
least -12 C
- Condition of the packaging
- Expiry date
2. Storage
QMDP CCP 03 Food Storage governs the storage of ice-cream.
Particular attention must be paid to the following:
- Containers from which ice-cream is sold unpackaged must be equipped with
well-fitting lids that are kept closed during relatively long lulls between sales.
- Ice-cream temperature during sale -12 C
- Ice-cream temperature during storage -18 C
3. Sale
QMDP CCP 05 Food Handling governs the sale of ice-cream.
Objects used in the sale of ice-cream must have a smooth surface. They must
not be made from wood.
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QMDP:
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Ice-cream scoops and other utensils must be rinsed under running water at the
start of each lull between sales. Only running water must be used to wet them.
4. Utensil cleaning
The objects used to sell ice-cream must be cleaned and disinfected immediately
after use (once all sales have finished) in conformity with QMDP CCP 07
Equipment Cleaning and Disinfection.
Jointly applicable
documents:
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QMDP:
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C.01
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HACCP plan
Definitions:
Restricted foods:
Foods whose supply, use or serving is not allowed and which are known to
harbour a potential health risk.
Foods are also restricted for ethical reasons or on the grounds of the use of
undesired technologies even if these foods do not harbour a health risk.
Comments:
Products whose sale is prohibited in the national territories will not be handled
or marketed by ACCOR HOTELS EGYPT.
If products harbouring a risk to health are desired by the customer, the
customer must be advised of the risk by the responsible catering manager.
Identification
of CCPs:
Microbiological
hazards:
Criteria:
Monitoring:
A. Inspection of recipes
Monitoring of conformity during production.
Documentation:
Recipes
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QMDP:
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HACCP plan
List of restricted foods in conformity with QMDP C.01
A.
B.
High-risk products:
B1:
Raw products
- British beef
B2:
BSE
C.
C1:
C2:
Foods which use animals obtained and/or fattened in violation of animal protection
C3:
Gene-manipulated foods
C4:
Irradiated foods
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C.02
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HACCP plan
Definitions:
Identification
of CCPs:
Microbiological
hazards:
Criteria:
Monitoring:
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C.02
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HACCP plan
Measures in the event of a deviation from the delivery temperature required
Product
Target temperature
1. Frozen products
2. Fresh meat
Fresh fish
Fresh poultry
3. Perishable items
Documentation:
-18C
+4C
in conformity with
German food
legislation or +7C
Item to be subject of
complaint
from -14C to -10C
Deviation from +3C
to +6C
Item to be rejected
Deviation
> +6C
> -10C
Deviation
> +6
Place
Quantity
Delivery date
Inspector
Non-conformity:
If the inspection criteria conform, the empty boxes should be ticked ().
Jointly applicable
document:
CCP 02
Date
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Supplier
Temp. in
C
Packaging
Expiry
date
Place:
Quality/ sensory
characteristics
Inspector
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QMDP:
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C.03
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HACCP plan
Definitions:
Comment:
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QMDP:
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HACCP plan
Identification
of CCPs:
Microbiological
hazards:
Criteria:
Monitoring:
Documentation:
I
-18C
+4C
Quality evaluation
II
III
-17C/-15C -14C/-10C
+5C/+7C
+8C/+10C
IV
> -10C
> +8C
+7C
+8C/+10C
> +15C
+11C/+15C
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QMDP:
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HACCP plan
Correct food storage with restricted cold-storage facility capacity
Coldstorage
facilities
Foods
Fresh meat
Fresh fish
Fresh
poultry
Fruit/fresh
vegetables
Vegetables,
frozen
Eggs, raw
Dairy
products
Cold
kitchen
Sausage
Delicatesse
n salads,
cooked
eggs, pt
Hot kitchen
Fish
products
Bread,
bread rolls
Confectionery,
desserts
Cold kitchen
+2 to +7C
Vegetables/Fruit/Eggs
Dairy products/Misc.
+2 to -7C
Vegetables/
Dairy
Fruit/Eggs
products/
Misc.
+4 to +8C +2 to -7C
Hot kitchen
-1 to +4C
Sausage
+2 to +7C
Finished
products
+2 to +7C
Freezer
-18C
Meat/Fish/Poultry
Intermediate products
+2 to +7C
Meat
-1 to +4C
Fish
Poultry
-1 to +4C
-1 to +4C
-1 to +4C
x
x
x
x
x
x
x
x
Jointly applicable
documents:
x
x
x
x
x
x
x
x
CCP 03
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Place:
Time
Temp.
Target:
Measures in
the event of
deviations
Inspector
Date
Time
Temp.
Target:
Measures in
the event of
deviations
Inspector
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Food Thermometer C
85
Hot foods (soups, sauces,
meat, etc)
between 60 C and 82 C
60
55
Bacterial growth possible in
isolated cases
50
35-40
20-25
-5
Danger zone!
15
0
Cold-storage facility
temperatures to prevent
bacterial proliferation
-18
-30
Celsius
from 5 C no further
bacterial proliferation;
metabolic processes still
active, but suspended from
18 C
Freezer temperatures from
18 C
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QMDP:
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HACCP plan
Definitions:
Thawing:
A controlled rise in the temperature of the food from freezing to over 0 C.
Thawing medium:
Medium surrounding the food during thawing (e.g. air or water).
Permitted thawing methods:
1. In a refrigerator/cold room at a temperature of + 10 C.
2. Under cold running drinking water orat an ambient temperature of max. +
21 C.
During the thawing process, the surface temperature of the food must not
exceed + 10C.
3. In a microwave, followed by conventional cooking.
4. As part of an uninterrupted, conventional cooking process.
Comments:
Identification
of CCPs:
Microbiological
hazards:
Criteria:
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HACCP plan
Monitoring:
Documentation:
Jointly applicable
documents:
CCP 04
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Date
Product
Thawing
method
Start of thawing
Time
Surface
temp. in
C
Interim checks
Time
Surface
temp. in
C
Time
End of thawing
Surface
temp. in
C
Time
Surface
temp. in
C
Measures if
surface temp. >
10 C
Inspector
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QMDP:
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HACCP plan
Definitions:
Handling:
All types of preparation during which foods come into direct contact with
people and surfaces.
This includes the trimming, cutting, chopping, mixing, whipping, glazing,
division into servings, weighing, cooking, packaging and serving of ready-toconsume products.
It does not include storage, thawing, boiling and chilling.
Hot meals:
Ready-to-consume meals served at a minimum of +65 C.
Cold meals:
Ready-to-consume meals/cold plates stored in a chilled state and not heated
before consumption.
Desserts:
All types of creams, sweets, etc.
Convenience products:
Ready-to-consume, cold meals and desserts as well as hot meals produced using
a low-temperature method in accordance with the recipe.
Segregation:
Separation of raw and ready-to-consume foods by physical means (e.g. walls),
by distance, by using different containers or by cleaning/disinfecting in between
the various handling stages.
Disinfection:
Destruction of all pathogenic micro-organisms
Comments:
Identification
of CCPs:
Microbiological
hazards:
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QMDP:
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HACCP plan
Criteria:
Monitoring:
Documentation:
Jointly applicable
documents:
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CCP 05
Monitoring of Food Temperatures during Handling
at least twice a month
Food temperature
Date
Product title
Start of preparation
Time
Temperature
End of preparation
Time
Temperature
Inspector
Dessert
Cold meals
Hot meals
1st component
2nd component
3rd component
Food temperature
Date
Product title
Dessert
Cold meals
Hot meals
1st component
2nd component
3rd component
Start of preparation
Time
Temperature
End of preparation
Time
Temperature
Inspector
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QMDP:
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HACCP plan
Definitions:
Comment:
Identification
of CCPs:
1. Merely washing the hands is not enough to reduce the bacteria count.
Therefore, hand disinfection is necessary when in direct contact with food.
2. Typical symptoms of gastro-intestinal illnesses: diarrhoea, abdominal pain,
nausea and vomiting.
3. Typical symptoms of skin infections: boils, eczema, nail bed inflammation
(onychitis), broken skin and weeping wounds.
- Stool sample results available
- Hands health, groomed, clean
- Hand basin available
- Cleaning products/disinfectants available
- Hygiene-orientated behaviour followed
- Six-monthly repeat of hygiene training
Microbiological hazards:
Criteria:
A. Hygiene training
1. New employees (when employed)
1a. Training relevant to job-related CCPs
1b. Duty to report gastro-intestinal illnesses and skin infections
2. The same training as under 1. at set intervals.
B. Hand hygiene when in direct contact with foods:
1. Regular use of disinfectants or decontaminants
2. Wearing of disposable gloves when handling certain foods
C. Health monitoring:
Before being employed, an examination as defined in points 1 and 2 is
performed.
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Implementation:
A.
Protective clothing
Clean protective clothing must be worn in ACCOR Catering kitchens during
food preparation.
Short-sleeved shirts or blouses may be worn. In colder seasons, a long-sleeved
apron must be worn over long-sleeved personal clothing. The responsibility for
supervising this falls to the responsible boss.
Head-wear
Head-wear must be worn during food production.
Eating/Drinking
There must be no eating or drinking in any of the food production areas.
At certain times, drinking may be permitted in non-critical areas by internal
regu.
Smoking
Smoking is permitted only in areas not designated as No Smoking zones.
All food production areas are No Smoking zones.
No Smoking areas must be clearly marked as such by appropriate notices.
General behaviour
The overview Hygiene at a glance covers the most important requirements of
personal hygiene.
These rules are made known to all employees responsible for food preparation
before they take up their job, and they therefore constitute part of the contract
of employment.
Hygiene training measures are governed unit-internally.
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B.
Hand cleaning/disinfection
Only hand disinfectants or decontaminants procured by the company must be
used for hand cleaning/disinfection. Hands must be cleaned only under lukewarm running water and the products stated.
To be carried out:
- several times during working hours
- particularly before starting work in the food production area, when changing
from one product to another, after using the toilet, after working with dirty
materials and when the hands are visibly soiled.
Only absorbent disposable paper towels must be used to dry the hands.
Waste-paper baskets must be provided next to wash basins.
Disposable gloves
Disposable gloves are not worn as a matter of course during food preparation.
However, the wearing of them may be imposed in the following cases:
- by order of the governmental food inspectorate
- in the presence of minor hand injuries
C.
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Monitoring:
Documentation:
Jointly applicable
documents:
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Hygiene at a Glance
Dos and donts
1.
2.
Do make sure that your hands are clean, and keep your fingernails short.
3.
Do clean and disinfect your hands before you start or resume work, after doing any cleaning work,
and each time you go to the toilet.
4.
5.
Never wear rings (except wedding rings) and bangles while working.
6.
Always use a paper tissue if you cough, sneeze or wipe your nose.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
Keep the production equipment with which you are entrusted clean and tidy.
18.
The production equipment must be cleaned and disinfected as soon as it becomes soiled.
The
stipulated cleaning agents and disinfectants must be used in the stated dosage.
19.
Perishable foods must always be stored in a cool place. They should be left outside the cold-storage
facility for as little time as possible.
20.
If you have any queries relating to matters of hygiene, please ask your boss.
CCP 06
Documentation of Hygiene Training
six-monthly
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Place:
Date:
Subject:
No.:
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Comments:
Staff member:
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QMDP:
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Definitions:
Equipment:
All types of utensils, e.g. kitchen appliances, crockery, cutlery.
Food-touching surfaces:
Any surface that comes into direct contact with a food during storage or
preparation.
Concentration:
The concentration is as recommended by the manufacturer.
Thermal:
Refers to automatic washing operations (dishwasher).
Quick drying:
Cleaned utensils must be arranged so that they dry as quickly as possible. For
example, food containers must be positioned upside down and chopping boards
up-ended with sufficient space between them.
Comments:
Identification
of CCPs:
1. This CCP relates only to equipment which comes into contact with foods.
2. A general criterion for surfaces is visible cleanliness.
3. Before chemical disinfection, the area must be cleaned thoroughly. However,
a combined cleaning agent and disinfectant can be used.
4. Cleaning plans must be drawn up company-specifically for each area and
utensil according to requirements, or must be requested from the cleaning agent
manufacturer. The plans must be displayed close to the objects to be cleaned.
5. If sub-contracted to third parties, the criteria and documentation described
apply equally.
- Cleaning plan available and followed
- Cleaning agent/disinfectant available and used product-specifically
- Cutting machines/cold kitchen clean
- Plastic chopping boards clean and with no deep cuts
- Cold kitchen
- Hot kitchen
- Food processor clean
- Ice-cream machine clean and in good condition
- Dishwasher: thermal disinfection used
- Pots and pans: chemical cleaning/disinfection used
- Pots and pans: thermal disinfection used
- Cleaning methods: Washing range followed
- Stock/equipment: separated from dirty ones
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Microbiological
hazards:
Criteria:
Monitoring:
A. 1. Visual inspection
B. Detailed service/inspection report by Customer Service
C. Visual monitoring
Documentation:
Jointly applicable
documents:
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Definitions:
Cooking:
Any heat treatment of raw foods, e.g. frying, boiling, roasting, grilling, cooking
in the microwave, as well as the regeneration of convenience products.
Fillet:
Parts of meat (except poultry) and fish only browned on the outside.
Comments:
Identification
of CCPs:
Microbiological
hazards:
Criteria:
Monitoring:
Documentation:
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CCP 08
Core Temperatures during Cooking
at least once a month
Place:
Date
Product
Temperature
min. +72C*
* Exceptions: steak, roast beef, egg dishes to a min. of +63 C/5 min.
Inspector
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Definition:
Chilling:
Reducing the temperature of hot meal components from +60 C to +7 C.
Comments:
Identification
of CCPs:
Microbiological
hazards:
Criteria:
Monitoring:
Documentation:
Jointly applicable
documents:
CCP 09:
Date
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Starting point
Time
Temp.
After 4 hours
Time
Temp.
Place:
Measures in the case of
deviations
Inspector
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Definitions:
Time limit:
The maximum time between two stages of a process.
The production time is broken down as follows:
1. Kitchen preparation time:
Period between initial kitchen preparation and readiness.
This should be as short as possible and starts at the initial preparation in the
kitchen (e.g. cutting, whipping).
2. Pre-production time:
Period between readiness and planned serving.
The readiness time is set by the company with reference to
- the product characteristics
- the later consumption time in such a way that perfect quality (hygiene,
sensory characteristics) is guaranteed, and the actual pre-production time lies
within the max. pre-production time specified.
Readiness
Kitchen preparation time
max. 24 h
Service
<-----------------------><------------------------>
Max. total time 36 h.
<--------------------------------------------------->
Time limit for raw vegetables and fruit:
From the time of washing to the time of serving.
In conformity with the preparation process described in QMDP C.03, the
intermediate products prepared must be stored
- labelled (production time label) if stored over-night
- covered.
Identification
of CCPs:
Microbiological
hazards:
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Criteria:
Not guaranteed
24
> 24
12
> 12
36
> 36
Documentation:
Jointly applicable
documents:
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Definitions:
Service:
The storage, reheating and serving of hot and cold meals to the guest.
Hot meals:
Ready-to-consume meals served at a minimum of 65 C.
Cold meals:
Ready-to-consume meals stored in a cool place and served for consumption.
Comments:
Identification
of CCPs:
Microbiological
hazards:
Criteria:
A. Food
i) Food to be served within 1 hour from time of display
c) Chilled hot meals should be reheated at a temperature not less
than 72C.
B. 1. Personal hygiene: see CCP 06
2. Equipment hygiene: see CCP 07
Monitoring:
Documentation:
Jointly applicable
documents:
Place:
Product
Food temperature
Measures in the event
Hot food Cold food
of deviations
min.
max.
+65C
+7C
Inspector
QMDP:
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Definitions:
Comments:
Identification
of CCPs:
Microbiological
hazards:
Criteria:
QMDP:
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Monitoring:
A. 1. Visual inspection
2. Microbiological contact test in cwith agreement with LHI
B. Visual inspection
C. Visual inspection
Documentation:
Jointly applicable
documents: