- ENGLISH - Brushcutter

128L / 128B / 130H / 135L / 135B / 145L / 145B

Symbols

Instruction manual
Original instructions
Caution! Before using this power tool for
the first time, please make sure that you read
these operating instructions and the separate
operating instructions for the engine carefully and
follow all the warnings and safety instructions.
All of the models in this range of high quality
brushcutters benefit from our new functional tool
design and are equipped with modern engines
supplied by renowned engine manufacturers.
The 130H is equipped with a four-stroke
Honda engine.
The
128L, 128B, 135L, 135B, 145Lnand 145B
models are all powered with a two-stroke
Kawasaki engine.
Observe the maintenance guidelines closely to
ensure the long service life of your equipment.
Your dealer will be glad to assist you with any
questions.
EC declaration of conformity The EC
declaration of conformity on a separate piece of
paper forms part of these operating instructions.

The following symbols are used in this manual and

on the product:
Thoroughly read these operating
instructions before undertaking any
maintenance, installation and cleaning
steps
Wear ear defenders and a face shield
before starting the engine
Wear protective gloves when handling
and working with the equipment
Wear solid shoes, preferably safety shoes
with a good tread
Always handle this power tool with
particular care
Maintain a minimum distance of 15
metres bystanders
Please note: objects may be thrown out
and high
Please note: power tool may kick back on
contact with a solid object

Never exceed the specified

maximum speed

Packaging and disposal

Please keep the original packaging in order to
protect the equipment against transport damage in
case you ever need to ship it or transport it. If the
packaging materials are no longer required then
they must be disposed of properly in accordance
with applicable local regulations. Cardboard
packaging materials are raw materials which can
be recycled or reused.
At the end of the equipments service life, please
make sure that you dispose of it properly, in
accordance with the official directives and
regulations that apply in your area

Never smoke near the power tool or

where the equipment is refuelled!
Keep open flames away from the power
tool and the fuel can
- This equipment produces exhaust fumes
and
- fuel vapours are poisonous;
never start or refuel in enclosed spaces
Hint: First Aid
Hint: Medical implant
Type plate:

In the best interest of continued technological

progress we reserve the right to change the design
and configuration of any product without prior
notice.
For that reason, no claims can be accepted with
reference to text and illustrations in this manual.

a: Type designation
b: Serial number
c: Build year (11 2011)
ENGLISH 1

Index
Page
1. Safety regulations .................................................................................................................................... 3
1.1 Correct use / General safety instructions
3
1.2 Working clothes
4
1.3 Fuelling
4
1.4 When transporting the equipment
4
1.5 Preparing the equipment for starting
5
1.6 Starting
5
1.7 Maintenance and repairs
5
1.8 Working with the machine
6
2. Standard delivery ..................................................................................................................................... 7
3. Control and function elements ............................................................................................................... 7
4. Accessories .............................................................................................................................................. 8
5. Preparing the equipment for use ............................................................................................................ 9
5.1 Assembly of the handle
9
5.2 Shield installation
10
5.3 Cutter installation
11
5.4 Shoulder strap adjustment
13
6. Fuelling ................................................................................................................................................... 13
6.1 A) Models with a Kawasaki engine
13
6.2 B) Model 130H with a Honda 4-stroke engine
13
6.3 Fuelling
13
7. Starting / Stopping the engine .............................................................................................................. 14
7.1 A) Models with a Kawasaki engine Startup settings on the engine
14
7.2 B) Modell 130H: Startup settings
14
7.3 Starting
15
7.4 Turning off the engine:
15
8. Using your brushcutter ......................................................................................................................... 16
8.1 Scope of Application
16
8.2 Initial use/ start-up behaviour
16
8.3 Correct brushcutter operation
16
8.4 Note on using the nylon line head (available as accessory)
16
9. Operating and maintenance instructions ............................................................................................ 17
9.1 General operating and maintenance instructions
17
9.2 Engine components
17
9.3 Sharpening instructions metal cutting blades (subject to model)
18
9.4 Gearbox lubrication
18
9.5 Shutdown and storage
18
9.6 Scheduled maintenance
19
10. Specification ......................................................................................................................................... 20
11. Guarantee ............................................................................................................................................. 21
12. Parts subject to wear and tear ............................................................................................................ 21

ENGLISH 2

Safety regulations

1. Safety regulations
1.1 Correct use / General safety instructions
The brushcutter must only be used to cut grass, reeds, weeds and wild growth at ground level. The
brushcutter must not be used for any other purposes (see chapter 8.1 "Scope of Application").
Before using the tool for the first time, make sure that you read these operating instructions
and the separate operating instructions for the engine carefully. These operating instructions
must be kept in a safe place. Always take great care when using this power tool.
Non-observance of safety instructions can lead to a risk to life. Also observe any regulations from your
professional body. These operating instructions must always be available at the place of work. All
individuals instructed to work with the equipment (including maintenance, care and repair), should read
these instructions.
A first aid box should always be available on-site. Immediately replace any materials you have used:
Note: Over exposing persons with circulatory problems to vibrations can lead to damage to their
nervous system or blood vessels. The following systems may occur from vibrations to fingers, hands
or the wrists: Numbness, itching, pain, twinges, changes to the colour of the skin or the skin itself. Seek
medical advice if you experience any of these symptoms.
This machine produces an electromagnetic field during operation. This field may under some
circumstances interfere with active or passive medical implants. Persons with medical implants
have to consult their physician and the medical implant manufacturer before operating this machine.
You should request and receive instructions from the vendor on the safe operation if you are using this
type of product for the first time.
Children and young people under 18 years may not work with this power tool, with the exception of
young people over 16 years of age who are being trained under supervision.
Keep bystanders and animals away from the working area. Maintain a minimum distance of 15 m.
When working near thickets, be aware that children and animals may be hidden there. Immediately
stop the machine and the cutter if any person or animal comes close to the working area. The operator
is responsible for any accidents or damage caused to parties or property.
This machine may only be passed on or lent to third parties if they are familiar with the safe use of this
product and with these instructions. Always supply the manual with the machine.
Ensure you are rested and in good health when using this machine.
Persons under the influence of alcohol or drugs, including prescription drugs, are not allowed to use
this machine, as their ability to quickly react to potential danger may be impaired.
Never alter, change or modify any safety equipment or functional assemblies on this machine.
Only use this machine if it is in good, safe condition. Always check the machine prior to use. Risk of
accident!
Only use those accessories and attachments that have been supplied by the manufacturer and that
are expressly approved for attachment. When using a nylon head, never replace a plastic line with a
steel line. Always use the appropriate contact protection with each cutter.
Always stop the engine and remove the spark plug cap when changing cutters to prevent unintentional
starting of the engine.
The reliability and safe operation of your machine depend on the quality of parts used with the
machine. Only use original spare parts. Original spare parts are identical with genuine production parts
and guarantee best quality in material, dimensions, function and safety. Original parts and accessories
are available from your specialist dealer. Your dealer has been supplied with appropriate
documentation to determine the correct parts. Your dealer is frequently supplied with updates about
improvements to the equipment. Please note that the use of non-original parts will void your warranty.
Always store the machine in a safe place and in such a way that it will not pose any danger. Stop the
engine when the machine is not used.
Persons who disregard safety instructions, operating or maintenance instructions may be liable for any
damage or consequential losses.

ENGLISH 3

Safety regulations

1.2 Working clothes

To prevent injuries, always wear suitable clothing and safety equipment when working with this power tool.
This clothing should be practically oriented to the application (for example a tight fitting work suit), but
should not be confining.
We recommend:
SOLO forest and countryside work jacket EN 340 Part no: 99303000 + size (2[s] - 6[xxl])
SOLO Outdoor Knee-breeches Part no: 9902095 + size
or
SOLO Outdoor dungarees Part no: 9902094 + size
Never wear scarves, ties, jewellery or other items of clothing, which might get caught in the equipment, in
brush or on branches. Safely tie back long hair (use a cap, helmet or similar).
Wear sturdy shoes with a good tread - ideally safety shoes.
We recommend: SOLO leather forest boots Part no: 9930510 + size (36 - 48)
Wear protective gloves with non-slip palms.
We recommend: SOLO Fit Part no: 9939012 + size.
Use ear defenders and/or a visor for protection against flying objects or objects caught up in the
turbulence (protective goggles for example).
We recommend: SOLO face/ear protection pack Part no: 993901002 (one size)

1.3 Fuelling

Petrol is very light and highly flammable. Keep away from open flames and never spill fuel. Do
not smoke at the operating site or at and near the refuelling site!
Stop the engine prior to refuelling.
Let the engine cool down before refuelling - fire risk!
Open the tank lid slowly to allow any excess pressure in the tank to be reduced without the risk of
petrol spraying out.
Fuel may contain substances similar to solvents. Prevent products made from mineral oil coming into
contact with skin and eyes. Wear protective gloves during filling with fuel. Frequently change and clean
protective clothing.
Avoid breathing in fuel vapour.
The refuelling site should be well ventilated.
Avoid any soil spillage of fuel or oil (protection of the environment). Use a suitable mat.
Immediately clean any spilled fuel on the machine. Change contaminated clothing without delay.
Firmly tighten all tank lids. This will reduce the risk of spillage from lids, which have become loose from
engine vibrations.
Check for petrol leaks. Do not start the machine or work with the machine if there is a petrol leak. Life
threatening risk from burns!
Store fuel and oil in approved and correctly labelled containers.

1.4 When transporting the equipment

Always turn off the engine when transporting the machine.

Never carry or transport the brushcutter with the engine running.
Always cover the cutters with blade protectors, when transporting the equipment over longer
distances.
To prevent fuel running out and associated damages, secure the equipment against tipping over
during vehicle transportation. Check the tank for leaks. It is advisable to drain the tank before
transportation.
Drain the tank before despatching the equipment.

ENGLISH 4

Safety regulations

1.5 Preparing the equipment for starting

Check the complete machine for operational safety.
The stop switch should function properly.
The throttle must have freedom of movement and return to the idle position on its own accord.
The cutters and contact protection must be tightly secured and in perfect condition.
Ensure the spark plug cap and the ignition cable are connected firmly. A loose connection may cause
a spark, which can ignite any existing fuel:air mixture - fire hazard!
Should the check reveal any irregularities or recognisable damage (also to the frame), incorrect
adjustments or reduced efficiency of the machine, do not commence work. Take the power tool to a
specialised workshop and have it checked.

1.6 Starting

Start the machine no less than 3 metres from the refuelling location. Never start the machine in an
enclosed space.
Ensure that you are standing firmly on the ground when starting. Always start on even ground, with a
firm grip on the power tool.
Only one person at the time may operate this power tool - no other people should be within a radius of
15 m - even when starting.
Continue with the starting procedure as described in section 7. "Starting/Stopping the engine".

1.7 Maintenance and repairs

The power tool must be serviced on a regular basis. Only perform maintenance work or repairs yourself if
the work is described in these operating instructions or in the separate operating instructions for the
engine. All other work must only be performed by an authorised workshop.
Do not maintain, repair or store the machine near an open flame.
Before cleaning, maintenance and repair work, always stop the engine first and pull the spark plug
cap. Exceptions: carburettor and idle adjustments.
For any repairs only use original parts from the manufacturer.
Do not modify, alter or change the machine as this may impact on the safe operation of the machine
and may lead to accidents and injuries!

ENGLISH 5

Safety regulations

1.8 Working with the machine

Only use this power tool when it is complete and in a safe condition.
As soon as the engine is running, the power tool generates toxic gases, which may be invisible and
odourless. Never work with the power tool in enclosed spaces. In confined conditions such pits or
excavations, ensure adequate air changes during work.
Do not smoke at the work site and in the immediate vicinity of the power tool. There is an increased
fire hazard!
Work conscientiously, thoughtfully and calmly, and do not endanger third parties.
- Pay attention to good visibility and lighting conditions.
- Always remain within earshot of other people who can provide help in case of emergency.
- Plan for timely work breaks.
- Pay attention to possible hazards and take appropriate precautions. Be aware that wearing ear
defenders reduces the ability to perceive noise. This includes sounds alerting to danger such as
signals, shouts, etc. that can go unnoticed.
- Exercise caution when the ground is wet or covered in ice and snow, on overhangs, or uneven
terrain. There is an increased risk of slipping!
- Pay attention to the risk of stumbling and obstacles, such as tree roots and stumps, edges, etc. Pay
particular attention to safety when working on slopes.
- Before commencing work, check the working area for stones, broken glass, nails, wire or other solid
objects and remove such debris to prevent them being picked up and thrown out by the cutters.
- Always hold this power tool firmly in both hands, and ensure your safe and solid foothold.
- Always hold the cutters below hip level. Never lift a rotating cutter off the ground.
- Keep all parts of the body away from rotating cutters.
- Use a correct operating mode (see Chapter 8.3 Correct brushcutter operation").
- Use the power tool at lowest possible noise and exhaust levels. Only open the throttle when working,
do not let the engine run unnecessarily. Please note that noise also impacts on the environment.
Observe the quiet times that can vary from place to place.
- Never use blunt cutters and avoid uncontrolled contact of the cutter with debris. Otherwise there will
be an increased risk of the equipment kicking, which could throw the entire machine around. As a
result, the operator could be subjected to involuntary movements, which could lead to serious injury
or death.
Stop the engine if you notice a difference in the operating characteristics of the brushcutter.
Due to the centrifugal clutch, the cutters will run on for a short time, even if you release the throttle.
Ensure the cutter has come to a full stop before storing the machine.
Always stop the engine before any contact with the cutter even when clearing a blockage or if cutters
have become jammed wait until the cutter has stopped and remove the spark plug cap.
Never touch the exhaust or the silencer; as long as they are still hot, there is a risk of burns!
Never work with a defective or missing silencer. There is a hazard of hearing damage and burning!

ENGLISH 6

Standard delivery; Control and function elements

2. Standard delivery

Brushcutter partially assembled; the following components are supplied separately and require assembly
Handle subject to model and all parts required to complete the assembly
Shoulder strap
Shield, protective bar (line trimmer assembled) and all parts required to assemble the shield
Cutting tool: (model-specific, for metal cutting blades this also includes a corresponding transport protector)
All assembly parts required to fit the grass cutter blade and the nylon head (all models)
Tools: combination spanner, retaining pin and screw driver
These operating instructions and the separate engine operating instructions
The EC declaration of conformity on a separate piece of paper

3. Control and function elements

Fig. 1a Brushcutter (engine model-specific)
Model with "loop" handle
(128L, 135L and 145L)

Fig. 1b

Model with "bike" handle

(128B,130H, 135B and 145B)

1 Stop-switch
2 Throttle lever
3 Throttle lock
5a "Loop" handle
5b "Bike" handle
12 Strap attachment

135B

13 Anti-vibration system

(for example)

14 Handle support
15 Quick acting tension
screw
17 Cutter

128L
(for
example)

18 Shield
22 Retainer

ENGLISH 7

Accessories

4. Accessories
Via dealers, SOLO offers an extensive range of brushcutter accessories. Their use is limited to the
particular model to which it is allocated, together with its relevant protection. Orientate yourself on the
following table and check with your dealer.

Replacement line for nylon head 15m, 2.4 mm

Spool of nylon cord 90 m, 2,4 mm
Replacement line for nylon head 15m, 3.0 mm
Grass cutter blade 4 teeth, 230 mm
Standard shield
(grass, stronger weeds)
Brush blade 3 teeth 250 mm
Standard shield
(bushes, reeds, tough grass)
Transport protector for metal cutting blades up to 250 mm
Brush blade 3 teeth 300 mm
Standard shield
(bushes, reeds, tough grass)
Transport protector for metal cutting blades up to 300 mm
2-line-Cutter head "Jet-Fit"
Standard shield +
(bushes, reeds, tough grass, branches up to 20mm)
protective bar,
line trimming blade
4-line-Cutter head "Jet-Fit"
Standard shield +
(bushes, reeds, tough grass, branches up to 20mm)
protective bar,
line trimming blade
Replacement line for "Jet-Fit" cutter head
2.5 mm x 260 mm 50 pcs.
Replacement line for "Jet-Fit" cutter head
3,5 mm x 260 mm 25 pcs.
Replacement line for "Jet-Fit" cutter head
2,5 mm x 53 m
Replacement line for "Jet-Fit" cutter head
3,5 mm x 27 m
High performance gearbox grease
SOLO 2T engine oil
100 ml
SOLO 2T engine oil
1l
SOLO 2T engine oil, in a metering bottle
1l
SOLO All year 4-stroke engine oil
600 ml
SOLO face/ear protection pack
SOLO forest and countryside work jacket EN 340
SOLO Outdoor Knee-breeches
SOLO Outdoor dungarees
SOLO leather forest boots
Gloves SOLO Fit
ENGLISH 8

145 L/B

Part no.

135 L/B

Protection
Standard shield +
protective bar,
line trimming blade

130H

Accessory
2 nylon head semi-automatic M 10 x 1.25 LI
(grass, even around obstacles, light weeds)

128L/B

Model

69006556

X X X X

6900942
0063201
6900974

X X X X
X X X X
X X

6900948

X X X X

6900947

X X X X

6073534

X X X X

6900943

X X

6073549

X X

6900160

X X X X

6900162

6900166

X X X X

6900168

6900175

X X X X

6900176

008318025
0083103
0083104
0083105
0083115
993901002
99303000 + size (2[s] - 6[xxl])
9902095 + size
9902094 + size
9930510 + size (36 - 48)
9939012 + size

X X X X
X
X X
X
X X
X
X X
X
X X X X
X X X X
X X X X
X X X X
X X X X
X X X X

Preparing the equipment for use

5. Preparing the equipment for use

For shipping purposes, the brushcutter is partly

disassembled and has to be reassembled prior to
use.
Only use the brushcutter after it has been fully
assembled.
Ensure that the tank is fully drained before any
assembly, disassembly or modification.

B) "Bike handle" for models 128B, 130H, 135B

and 145B

Fig. 2b

5.1 Assembly of the handle

A) "Loop" handle for models 128L, 135L and
145L (letter "L" in the model name)
Attach the "loop" handle approximately 5 cm - 30
cm from the strap attachment according to your
preferred working position. The longer side of the
handle serves as a safety barrier and must
therefore always be on the side of the user:
If you carry the brushcutter on the right hand
side of your body when working then the longer
side of the handle must face to the left.
If, however, you prefer to carry the brushcutter
on the left hand side of your body when working
(i.e. if you are left-handed) then the longer side
of the handle must face to the right.

Fig. 2a

Initially tighten the screws only lightly.

Push the handle, in accordance with your body
size, into its optimum position.
Then tighten the screws.

Remove quick release screw (20) with sleeve

(b) and wavy washer (c) from the handle
support (19)
Take off the two half shells (a) from the handle
support.
Position the two-handed "bike handle" (5) with
the two half shells (a) on the handle support
(19).
Insert quick release screw (20) with sleeve (b)
and wavy washer (c) into the handle support,
but only so far that the quick release
mechanism can still flip over when the handle is
sitting tight. The quick release mechanism can
be flipped over to the front or rear. If the handle
is not quite tight yet, tighten the quick release
screw another half turn and flip the mechanism
to the opposite side.
The r.h. side of handle should be fitted as near
as possible to the handle support.
In order to adjust the handle to the perfect
position, flip up the quick release mechanism
and loosen the screw one turn if necessary.
Adjust the handle and screw the quick release
screw (20) back in again, then flip the quick
release mechanism back over.
Note: You will have achieved an optimum
adjustment, if the centre of the power tool is at the
centre of your body. Your elbow should be slightly
angled in operating position.
Important: Always lead the brushcutter with the
bicycle handlebar on the r.h. side of the body!

ENGLISH 9

Preparing the equipment for use

5.2 Shield installation

Fig. 4a

When assembling the guard, the damping inserts

from the accessories pack must be fitted into the
guard and mounting bracket in accordance with
Figures 3a - 3e below.

Fig. 3a

Fig. 3b

Fig. 3c

Fig. 3d

Position the brushcutter with the output shaft

facing downward.
Raise the shaft tube and slide the guard (16)
along the underside of the shaft tube into the
correct position (it should reach a stop at the
angular gearbox).
Lay down the shaft tube with the guard.
First insert a 5 x 20 mm bolt through hole a to
tighten the retainer (17) on the guard. Then
insert the second 5 x 20 mm bolt through hole
b, tightening finger tight only at this stage.
(Note: The retainer has a raised part on the inside
near hole a. This allows the first bolt (which is
inserted through hole a) to be tightened straight
onto the block without any risk of the connection
not being straight.)

Fig. 4b

Fig. 3e

Reposition the brushcutter with the output shaft

facing upward.
Insert the two long 5 x 35 mm bolts through the
hole on the retaining bracket of the angular
gearbox and tighten the guard and the retainer.
The holes must line up exactly, so it may be
necessary to adjust the position of the guard
first.
To finish off, fully tighten the bolt in hole b.

ENGLISH 10

Preparing the equipment for use

5.3 Cutter installation

Transport protection for metal cutting blades

Always switch off the engine, pull the spark plug

cap and wear protective gloves when fitting or
replacing the cutter!

When you first purchase an approved metal cutting

blade which is not supplied together with the
brushcutter (see chapter 4 "Accessories"), you will
also need to purchase a corresponding transport
protector.
When the metal cutting blades are attached (4tooth grass cutting blade or 3-tooth brush cutting
blade, provided either as standard equipment with
the different models or purchased as accessories),
the transport protector must always be attached to
cover the blades when the device is being stored
or transported, or during work breaks during which
the engine is switched off.

Depending on your particular model, one of the

following cutting tools will already be provided as
standard equipment with your brushcutter. The
cutting tools described below are available as
genuine SOLO replacement parts which can be
obtained from specialist retailers and should be
installed as described below. Please refer to the
overview of approved accessories in chapter 4 for
more information.
A) Assembly of the 3-tooth brush cutting blade
and the 4-tooth grass cutting blade

Fig. 6

Fig. 5

Position the brushcutter with the output shaft

facing upwards.
Place the brush cutting blade on the pressure
piece (25). In order to centre the cutting blade,
the shoulder of the pressure piece must be
located exactly in the bore of the cutting blade.
Fix the pressure washer (26).
Place the nut protector (27) and turn safety nut
(28) onto the shaft.
Caution! Left hand thread - tighten counter
clockwise.
Take care that all parts are centered.
Block the shaft with the stop pin (4) and tighten
nut.
It is imperative that the safety nut (28) is
replaced, if it has become loose due to
frequent rem oval and tightening.

Position the transport protector with the

corresponding recess at one of the tips of the
metal cutting blade.
Press the two tabs (a) on the transport protector
together to increase the internal diameter of the
transport protector.
Lay the transport protector right over the cutting
tool. Position the inner shoulder (b) between the
metal cutting blade and the running disc.
Open the two tabs again, and in doing so also
position the inner shoulder between the metal
cutting tool and the running disc at tab (c).
When restarting work, take the transport protector
back off by pressing the two tabs (a) together
before starting the engine.

Afterwards check that the cutting blade is securely

seated and that it is properly centred.
ENGLISH 11

Preparing the equipment for use

B) Assembly of the nylon line head

Fig. 8b

Make sure that the

cutting teeth are
correctly aligned in the
direction of rotation.

Fig. 8c

Various washers are

supplied with the
cutting head.
For installation on this
type of brushcutter, use
exactly the washer
dimensions shown in
the illustration (outer
diameter, inner
diameter).
The lower washer with
an inner diameter of 16
mm must be positioned
around the splines on
the shaft.

Fig. 7

When fitting a nylon line head, you will not need the
following components shown in Fig. 5:
Retaining nut (28) (caution: left-handed thread), nut
protector (27), pressure washer (26) and metal
cutting blade.

Fit the anti-winding protection (30) (supplied with

the line head) after the pressure piece (25). The
side of the anti-winding protection labelled with
the number "870" faces the gearbox, so the edge
of the anti-winding protection overlaps the edge of
the bevel gearbox.
Block the shaft with the pin (29).
Screw on the line head by hand. Caution: lefthanded thread.
Fit the protective bar (18) with assembled line
trimmer from underneath onto the guard. Bend
the protective bar slightly in the process.
Important: When using the line head, never
start the brushcutter without the protective bar
and the line trimmer assembled.
If the length of the line has been adjusted (see
chapter 8.4, "Adjusting the cutting line"), the line
trimmer will automatically cut the ends of the line to
the correct length during operation.
When using metal cutting blades, always work
without the protective bar fitted.

C) Assembly of the "Jet-Fit " cutting head

Insert the cutting line
Fig. 8a
into the main body of
the cutting head in
accordance with the
arrows on the main
body. Insert enough
line so that approx. 20
mm of the cutting line
protrudes from the
opening on the
opposite side.

ENGLISH 12

Block the shaft with the pin (29) and tighten the nut
(28). Check that the cutting head is securely seated
and properly centred.

Fig. 8d

Fit the cover of the

cutting head in place,
turn it in the direction of
the arrow and tighten it
with the combination
wrench as shown in the
illustration until it
engages.

When using the "Jet-Fit-Flexiblade" cutting head,

always use the standard guard and the assembled
protective bar.
Cutting lines must not touch the guard and the line
trimmer during rotation. If necessary, insert the
cutting lines slightly further into the main body of the
cutting head. The line trimmer which is assembled in
the protective bar is not suitable for cutting lines.
The length of the cutting lines needs to be manually
adjusted to the correct length.
To replace a cutting
Fig. 8e
line, pull the
protruding end back
out from the main
body in the direction
of the arrow (use
universal pliers if
necessary).

Preparing the equipment for use; Fuelling

5.4 Shoulder strap adjustment

Before commencing work, adjust the shoulder
strap and handle according to the operators body
size.
Balance the brushcutter and attached cutting
blade so that the cutting tool hovers just above the
ground when your hands are off the attached
brushcutter.
A) Models with a "loop" handle (128L, 135L
and 145L)
Wear the single shoulder strap over the opposite
shoulder to the side on which you are carrying the
brushcutter. Once the length of the strap has been
correctly adjusted the strap hook should be over
your hip. Hook the strap hook into the strap
attachment on the brushcutter.
If the cutting tool hovers more than 30 cm above
the ground, secure the shoulder strap retainer
nearer to the engine.
If the cutter lies on the ground, secure the
shoulder strap retainer nearer the handle.
B) Models with a "bike" handle (128B, 130H,
135B and 145B) double shoulder strap

Fig. 9

6. Fuelling
Always comply carefully with the specifications
in the separate operating instructions for the
engine.

6.1 A) Models with a Kawasaki engine

128L, 128B, 135L, 135B, 145L and 145B
A high performance two-stroke engine operated
with a petrol:oil mixture (petrol + oil = fuel mixture).
Unleaded normal petrol can be used for the fuel
mix.
Special or ready to use fuel and mixtures are not
useable for the Kawasaki-Engines!
Unsuitable petrol or deviations in the mixing ratio
may lead to serious engine damage!
Avoid direct skin contact with petrol and
avoid inhaling petrol fumes - health hazard!
Mixing ratio:
We recommend a mixture of 1:50 (2%) when using
our special 2-stroke oil "SOLO Professional 2stroke Engine Oil".
Order no.: 1-litre pouring bottle 0083105
Fuel mixture table
Petrol in
litres

Oil in litres
SOLO 2T engine oil
2% (50 : 1)

1
0,020
5
0,100
10
0,200
Never store fuel mixture longer than 3 - 4 weeks.

6.2 B) Model 130H with a Honda 4-stroke

engine
Unleaded normal petrol can be used as fuel.
Before starting up the tool, always check that there
is enough suitable engine oil in the oil tank (the
dipstick is located in the oil tank cap for further
information refer to the operating instructions for
the engine).
We recommend
SOLO All year 4-stroke engine oil, part no.:
0083115.
(schematic diagram)
If the cutting tool hovers more than 30 cm above
the ground, secure the strap hook one hole nearer
to the engine.
If the tool lies on the ground, select one hole
further from the engine.

6.3 Fuelling
While fuelling always follow all safety instructions
and take all safety precautions.
Handle fuel only with the engine turned off.
Carefully clean the area around the filler inlet.
Place the machine with the fuel inlet pointing
upwards. Unscrew the tank lid and fill the fuel
mixture up to the lower edge of the filler neck. Use
a funnel with filter to prevent tank contamination.
After filling the tank replace the tank lid and tighten
firmly.
ENGLISH 13

Starting / Stopping the engine

7. Starting / Stopping the engine

7.2 B) Modell 130H: Startup settings

Fig. 11

Precise details for your engine type can be

found in the separate engine operating
instructions.
Every time you pull the starter cord, observe
the correct position and the safe position of
the power tool in accordance with the following
chapter 7.3 "Starting".

7.1 A) Models with a Kawasaki engine

Startup settings on the engine
128L, 128B, 135L, 135B, 145L and 145B
The Kawasaki engine of your new brushcutter is
already equipped with the Kawasaki easy start
technology (KAR).

When first starting or if the fuel tank has been

completely drained and has been refilled, press
primer (a) several times (at least 5x) until the fuel
is visible in the plastic bulb.

Fig. 10

Adjust choke as follows:

When the engine is cold:
With the choke lever up ( ) start the engine by
pulling the starter handle up in a straight line
several times until the engine is briefly audible
(ignition).
Then immediately move the choke lever down.
Continue to start until the engine runs evenly.
When the engine is warm:
With the choke lever down start the engine by
pulling the starter handle up in a straight line
several times until the engine runs evenly.
Half throttle start position (130H only):

Fig. 12
Cold start adjustment:
Move the Stop switch into operating position.
Press the primer (a) to pump fuel into the
carburetor.
Turn the cold-start-lever (b) clockwise in the left
position.
Pull the starter handle, continue starting until
the engine runs. Operate the thottle control
once to reset the cold start position the coldstart-lever (b) jumps back to the normal
position.
If the engine is warm (warm start) the cold-startlever (b) has to remain in the normal position.
Important: For cold start and warm start the halfthrottle setting at the brushcutter handle must not
be activated !

ENGLISH 14

Grip the handle; the safety locking key (3) is

activated via the grip area, which also enables
throttle lever (2) to be regulated.
Press throttle lever fully down.
Whilst holding the throttle lever down, move
stop switch (1) towards "Start" (
), and
release the throttle lever.
Note: Under good conditions, the engine will
already start under idling throttle if it is at operating
temperature. (If a part throttle stop is set it will be
cancelled by operation of the throttle control even if
the engine is at standstill.)
If the engine will not start under idling throttle, set a
part throttle stop in the way described above.

Starting / Stopping the engine

If the engine is running in part throttle operation:,
briefly pull the throttle back to release the half
throttle detent. Release the throttle lever again to
allow the engine to run at idle speed. Now you can
commence working.

7.3 Starting

7.4 Turning off the engine:

Release the throttle and push the stop switch to
STOP.
Important: Due to the centrifugal clutch, the cutter
will run on for a short time, even if you release the
throttle. Ensure the cutter has come to a full standstill
before storing the machine.

Observe the safety instructions when starting.

Fig. 13

Lay the brushcutter level and without obstructions on

the ground.
During starting, never stand or kneel on the shaft
tube, otherwise the shaft or the tube might be
damaged.
Take up a safe position, securely hold the machine
and ensure that the cutter does not touch any objects
or the ground.
Move the stop switch to the operating position.
The following instructions are aimed at increasing the
service life of the starter rope and of the starter
mechanism:
Always pull the rope out in a straight line.
Do not let the rope drag across the edge of the
rope eyelet.
Do not pull rope all the way out - risk of the rope
breaking.
Always manually guide the rope back into its start
position with your hand on the starter grip - do not
let it retract on its own.
A specialist can replace a damaged starter rope.
We recommend the following procedure if the engine
is flooded and it is difficult to start the engine:
Remove the spark plug and dry fuel mixture from
the electrodes.
Move the throttle lever up to full throttle. Pull the
starter handle several times (with removed spark
plug) to clear the combustion chamber.
Move the throttle lever down to idling position, refit
the spark plug, the plug cap and the plug cover.

ENGLISH 15

Using your brushcutter

Operate the brushcutter at full throttle to obtain an
optimum cutting result. Never operate with the
clutch in slipping range. Consequential damage
through excess loads or overheating is excluded
from our warranty.

8. Using your brushcutter

8.1 Scope of Application

Only use brushcutters equipped with a nylon head
(subject to model) for cutting grass particularly
suitable around obstacles - and for trimming light
weeds and wild growth near ground level. The
nylon head is particularly suitable for a soft cut,
e.g. for clean trimming around trees and posts.
Use brushcutters equipped with the grass cutter
blade (subject to model) only for cutting grass
away from obstacles and for cutting stronger
weeds and wild growth near ground level.
Only use brushcutters fitted with the 3-tooth brush
cutting blade (subject to model) for mowing grass,
light brush, reeds and uncultivated growth at
ground level.
Never use the brushcutter for any other purpose.

8.2 Initial use/ start-up behaviour

When switching on the engine for the first five
times prior to commencing work, first operate for a
short time in the mid-speed range without any load
until the engine has warmed up a little.

Fig. 15

Due to the rotational direction of the cutting tool,

using the l.h. side (section A) of the cutting tool
(from the user's perspective) provides particularly
low recoil levels, especially when cutting tough
growth (such as medium-sized weeds and scrub).
It is therefore best to approach the growth from the
right, so the l.h. side of the cutting tool comes into
contact with the growth first. Never "jab" the front of
the cutting tool "into the growth".

8.3 Correct brushcutter operation

Observe the relevant safety instructions when
using the brushcutter.
Approach the working area with the brushcutter
set to idle, and then switch to full throttle. Never
leave the engine running at high speed without
applying a load.

Fig. 14

Immediately stop the engine in case of noticeable

vibrations or when material has gathered around
the cutting tool or contact shield. Slow down the
cutting tool by pressing it onto the ground, until it
has come to a complete standstill. Pull the spark
plug cap from the plug, and clean the tool seat of
all grass, roots etc. Check the entire brushcutter for
perfect condition.

8.4 Note on using the nylon line head

(available as accessory)

(Diagram: 3-tooth brush cutting blade)

Dip the tool from the r.h. side 2/3 into the material
to be trimmed. Then work the brushcutter like a
scythe, i.e. by moving forward step by step, whilst
cutting from right to left.

ENGLISH 16

When using the nylon head, always ensure that

you operate only with the correct length of line.
When the contact shield is fitted, the line will
always be trimmed to the permissible length
automatically (a line trimming blade is fitted into the
shield). There is a high risk of injury, and the
engine is subjected to excessive loads leading to a
risk of damage, if nylon lines are left too long.
Important: When using the line head, never
start the brushcutter without the protective bar
and the line trimmer assembled.

Using your brushcutter; Operating and maintenance instructions

Adjusting the cutting line
When using a semi-automatic nylon head:

Fig. 16

It is best to store the equipment in a dry, safe

location with a full fuel tank. There should be no
open flame or similar nearby. When not using the
equipment for longer periods, (longer than four
weeks), see chapter 9.5 Shutdown and storage.

9.2 Engine components

(schematic diagram)
Whilst the brushcutter is running without load, but
with rotating nylon head, lightly push the nylon
head several times onto ground with growth cover.
The cutting line will be dispensed in stages. With
each action, approx. 30 mm line will be dispensed.
The line trimming blade will correct any excess
length.
When the cutting line is fully spent, you can
replace it with line available
2.4 mm under part no. 6900942
or
3.0 mm part no. 6900974 (accessory).

9. Operating and maintenance instructions

9.1 General operating and maintenance
instructions

When performing adjustments or maintenance work

on engine components, always carefully follow the
specifications in the separate operating instructions
for the engine. Only perform work which is actually
described in the instructions and which you feel able
to carry out. All other work must only be performed by
an authorised specialist workshop, who will also be
happy to assist with any queries.
The following work is the minimum level of work
which must be performed on a regular basis in
accordance with the specifications in the operating
instructions for the engine:
Check the idling position and readjust the idling
stop screw as required.
No drive must be delivered to the cutting tool when
the engine is idling.
Clean the air filter and check the filter element.
Check the silencer before starting work and
before starting the engine to check it is in perfect
condition.
Never touch the silencer when it is hot.
Check the spark plug to make sure that the
electrode gap is correct and the electrodes are not
excessively burned off.
Check the fuel tank breather and the fuel filter.

The maintenance and the repair of modern

machines as well as their safety-relevant
assemblies require qualified specialised training
and a workshop equipped with special tools and
test equipment. Consequently the manufacturer
recommends that all tasks not described in these
operating instructions be carried out by a
specialised workshop. That specialist has the
required training, experience, and equipment at his
disposal, to provide you with the most costeffective solution for such work. He will provide
additional help in word and deed.
After a running-in time of app. 5 hours, all
accessible screws and nuts (except the carburettor
adjusting screws) must be checked for tightness
and they must be retightened, if required.
Check the cutter regularly and whenever you
notice any irregularities, or when the cutter/contact
shield becomes blocked. For this, switch off the
engine and wait until the cutter has come to a
complete standstill. Pull the spark plug cap, and
remove grass, debris, etc. from the cutter support.
Immediately replace blunt or damaged tools, even
if they display only small cracks do a ping test.
ENGLISH 17

Operating and maintenance instructions

9.3 Sharpening instructions metal cutting

blades (subject to model)

Fig. 17

Remove the filler plug from the side of the gearbox.

If no grease is visible inside, top up with grease
(top-up quantity approx. 5 10 g).
Replace and tighten the filler plug.
Please note: Do not overfill with grease, as that
may lead to the gearbox overheating. Never fill the
gearbox casing to the top with grease.
Tip: If required, top up with a maximum of 5g
grease. It is preferable to check more frequently
(e.g. before you start working) whether grease is
still visible.
Your SOLO dealer workshop is happy to help you
in case of doubt.

9.5 Shutdown and storage

(Diagram: 3-tooth brush cutting blade)
When the blades become slightly blunt, sharpen
the edges of the cutting tips with a flat file at a 30
angle.
For the 3-tooth brush cutting blade, file the
edges from both sides; for the 4-tooth grass
cutting blade, file only from one side.
All cutting edges need to be filed back equally, if
the wear and tear is substantial, or if there are
broken-off cutting edges. It is necessary to check
for imbalance and if necessary, to make
corrections by additional filing. The sharpening
angle is 30.
For the 3-tooth brush cutting blade, your dealer
offers a sharpening jig (part no.: 0080548) to help
with sharpening.

9.4 Gearbox lubrication

To lubricate the bevel gear drive, use SOLO

"Special gearbox grease" (part no. 008318025).
Check the grease level weekly and top up, if
required (approx. every 20 - 50 hours).

Fig. 18

ENGLISH 18

Clean the power tool after use.

Never use aggressive cleaning solutions or
those containing solvents to clean any part of the
engine. Never hose down the engine. For best
results, simply wipe down the entire engine with
a dry or slightly damp cloth.
Clean leftover cuttings off the blades using a
small brush.
Ingrained plant remains on the blades can be
removed with the "SOLO Universal Cleaner"
(part no.: 00 83 116). Leave it to work for a short
time, then residues become soft and partially
dissolve, and can be wiped off with a cloth.
To prevent corrosion, we recommend treating
metal cutting tools with the "SOLO Maintenance
and Care Oil" (part no.: 00 83 163).
Store the device in a dry, safe location inside a
building (garage, basement, ). There must not be
any open fires or similar nearby. Ensure that the
device cannot be used by unauthorised persons,
especially children.
If not in use for more than four weeks, drain the
fuel tank in a well ventilated location before storing.
Start the engine with an empty fuel tank and drain
the carburettor until the engine stops.

9.6 Scheduled maintenance

Carburettor

Check idling speed

Adjust idling speed

Clean
Air filter

Spark plug

Replace

Check electrode gap and replace spark

plug if required

Replace

Top up

All accessible screws

(except for adjusting screws)

Complete machine

X X

Sharpen

Replace

Retighten

Controls
Check function
(stop switch, throttle lever, starter)
Silencer

X
X

Check
Metal cutting blades

X
X X

Check
Gearbox lubricant

as required

after every 100 hours

after every 50 hours

weekly

Any damage caused by a lack of maintenance, incorrect or late

maintenance and repairs
Consequential losses - including corrosion - from incorrect storage

before starting work

Implement all maintenance jobs regularly. If required, authorise a specialist

service centre to maintain the machine for you. The owner of the machine is
responsible for:

after the first 5 hours

The following information is based on standard operating conditions.

For special conditions, such as prolonged daily use, the recommended
maintenance intervals should be reduced accordingly.

X X

Visual inspection

Visual inspection

Clean

before the start of the mowing season,

or once per year

Operating and maintenance instructions

X X

Furthermore, as part of the annual service at an authorised dealer, request the following services:

Complete check of the entire machine

Professional cleaning of the engine (fuel tank, cylinder head fins, )
Check and, if necessary, replace wearing parts, particularly the annual fuel filter change
Optimum setting of the carburettor

ENGLISH 19

Specification

10. Specification
Brushcutter
Engine type

130H
Honda single
cylinder fourstroke engine

128L
128B
135L
135B
145L
145B
Kawasaki single cylinder two-stroke engine

cm3
35.8
26.3
34.4
45.4
mm
39 x 30
34 x 29
37 x 32
42.5 x 32
kW at rpm 1.2 / 7000
0.9 / 7 500
1.2 / 7 000
1.6 / 7 500
rpm
9 500
10 200 300
10 700 300
10 500 300
300
rpm
3.100
2 900 200
2 900 200
3 000 200
200
Fuel tank capacity
0.65
0.5
0.7
0.9
Fuel consumption at max. power
kg
(ISO 7293)
/h
0.43
0.46
0.58
0.76
Specific consumption at max. power
g
/kWh
360
506
480
470
(ISO 7293)
Clutch engagement speed
rpm
4200
3900
3900
3900
Gear reduction
1.23:1
7 700
Max. speed of the cutter
rpm
250
8 300 250
8 700 250
8 540 250
Shaft tube - connection
mm
28
24
28
28
Drive shaft
mm
8
7
8
8
Star serration
9 teeth
7 teeth
9 teeth
9 teeth
Dimensions Height
cm
53
28
50
29
51
30
52
Width
cm
67
38
67
38
67
38
67
Length
cm
193
185
185
186
186
187
187
Weight
kg
w/o shield and cutter
7.3
5.7
6.2
6.6
7.1
7.3
7.8
In determining the following values regarding the acceleration of vibrations and sound, the different
operating conditions were weighted in accordance with the current standards.
Weighted effective acceleration
ahv,eq (DIN ISO 22867)
Handle r.h. side / handle l.h. side
Engine capacity
Bore / stroke
Engine power
Max. permissible speed
no load with cutter
Medium idling speed

Nylon head
m/s2
Brush blade 3-tooth
m/s2
Grass cutter blade 4 teeth
m/s2
Cutter head "Jet-Fit"
m/s2
Sound pressure level LPeq (EN ISO
22868)

5.0 / 5.4
3.5 / 4.3
2.7 / 3.4
2.8 / 3.1

2.2 / 5.8
4.7 / 5.2
4.8 / 6.1
2.8 / 4.8

4.9 / 5.7
4.0 / 4.8
3.8 / 5.8
2.9 / 4.6

3.3 / 6.0
4.4 / 5.0
5.8 / 6.8
4.5 / 6.0

3.6 / 4.8
3.5 / 4.2
3.3 / 4.0
3.6 / 4.5

2.9 / 3.6
2.9 / 3.8
3.4 / 3.7
3.2 / 5.7

3.2 / 4.2
3.5 / 4.1
3.1 / 3.9
3.5 / 4.3

Nylon head
dB(A)
Brush blade 3-tooth
dB(A)
Grass cutter blade 4 teeth
dB(A)
Cutter head "Jet-Fit"
dB(A)
Sound power level LWeq (EN ISO
22868)

95
94
94
93

93
90
90
94

93
90
90
94

95
93
93
95

95
93
93
95

96
95
95
96

96
95
95
96

Nylon head
Brush blade 3-tooth
Grass cutter blade 4 teeth
Cutter head "Jet-Fit"

103
102
102
103

102
101
101
102

102
101
101
102

105
105
105
105

105
105
105
105

106
106
106
106

106
106
106
106

ENGLISH 20

dB(A)
dB(A)
dB(A)
dB(A)

Guarantee; Parts subject to wear and tear

11. Guarantee
The manufacturer guarantees trouble-free quality
and will cover the cost of replacing parts which are
found to be faulty in material or workmanship
within the prescribed guarantee period after the
date of purchase. Please note that specific
guarantee conditions may vary from country to
country. If in doubt, ask your equipment vendor.
He is responsible for guarantee matters.
We hope you will understand that we cannot be
liable for damage resulting from the following
causes:
Non-compliance with the operating
instructions.
Neglecting essential maintenance and repair
work.
Damage caused by incorrect carburettor
adjustment.
Wear in normal use.
Obvious overload by continuously exceeding
the maximum performance limit of the
product.
Using non-authorised tools.
Use of force, incorrect treatment, misuse and
accidents.
Damage from excessive heat due to dirt buildup around the cooling fan housing.
Attempted adjustments and repairs by
unqualified persons.
Use of unsuitable spare parts or third party
parts, if these are the cause of the defect.
Use of unsuitable or stale fuel.
Damage caused by using the product in the
hire or rental industry.

12. Parts subject to wear and tear

Various parts are subject to application-specific or
normal wear and must be replaced in good time,
when required. The following parts are subject to
normal wear and are not covered by the
manufacturer's guarantee:
Air filter
Fuel filter
All rubber parts which come into contact with
fuel
Clutch
Spark plug
Starter
Cutting tools

Normal cleaning, adjustments or maintenance

work fall outside the guarantee provisions.
A service centre authorised by the manufacturer
must carry out all guarantee work.

ENGLISH 21

Made in Germany and Japan

SOLO
Postfach 60 01 52
D 71050 Sindelfingen
Tel. 07031-301-0
Fax 07031-301-130
[email protected]

SOLO
P.O.Box 60 01 52
D 71050 Sindelfingen
Germany
Phone+49-7031-301-0
Fax +49-7031-301-149
[email protected]