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Two-Stage Rotary Screw

Air Compressor
Tandem Series TS-20 | TS-32 | TS-32S

Unparalled energy efficiency and durability

100 to 600 Horsepower

Two-Stage Lubricated Rotary Screw Air Compressors
Energy Benefits:
Energy Savings up to 13% on Full Load
Energy Savings up to 30% on Part Load

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Advantage of Two-Stage Compression at

Full Load
Two-stage compressors* have a power advantage of
11% to 13% over equivalent sized single-stage
compressors for two key reasons:

Internal leakage losses are reduced

Reduced pressure difference across each stage
facilitates reduction in leakage losses.

Compression is divided between the two stages

Sullairs superior end-to-end design
In a single stage compressor operating at 100 psig
at sea level, the compression ratio is 7.9 to 1 (in
absolute terms). A two-stage compressor operating
at the same pressure will have a compression ratio of
2.8 to 1 in each stage (2.8 is the square root of 7.9)
achieving the compressors power savings.

Sullairs TS two-stage tandem compressors use two

sets of rotors arranged in a unique end-to-end
design that achieve higher efficiencies than other
two-stage rotor arrangements. This design is based
on Sullairs proven technology used in its singlestage units, which has set the standards for
efficiency and reliability in single-stage compressors
for more than 4 decades.

*Compressed Air and Gas Handbook, Sixth Edition.

Intake
14.5 psia

Compression Ratio
2.8 to 1

Interstage
41 psia

Two
Stage

Intake
14.5 psia

Single
Stage

Compression Ratio
7.9 to 1

Discharge
114.5 psig

Compression
Ratio
2.8 to 1

Discharge
114.5 psig

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The industry standard since its introduction in 1984, the

TS Series tandem compressors offer unmatched fullload efficiency; often providing a two-year payback in
energy savings compared with single-stage
compressors. With the tandems variable capacity
control, featuring spiral valve technology, further
operating efficiencies can be achieved during part-load
operation.

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Sullair warranty
Sullairs 5-year Emerald Health Assurance is the best
warranty in the industry. Sullairs Emerald Health
Assurance 5-year warranty also includes motor, air/fluid
receiver and cooler(s). L, H and HH models.
Sullairs Optional 24KT 10-year air-end warranty also
includes 5 years on the motor, air/fluid receiver and
cooler(s).

Rotary screw reliability

These TS models use a two-stage rotary screw air end,
featuring Sullairs rugged bearing design: tapered roller
bearings on the discharge end and cylindrical roller
bearings on the inlet for high load carrying capacity.

Extended bearing life

By dividing the compression ratio across two stages,
the two-stage tandem will significantly exceed the life
of the average single-stage compressor.

Power Savings per 1000 cfm on TS-32

Energy Savings
Two-Stage over Single-Stage
Full Load
30000

25000

rs

0H

Savings - $ per 1000 cfm

800
20000

rs

0H

600
15000

4000

Hrs

10000

2000 Hrs
5000

0
0.03

0.04

0.05

0.06

0.07

0.08

0.09

0.10

0.11

0.12

0.13

0.14

0.15

Annual Cost of Electricity - $ per kW-hr

Power savings per 1000 cfm. Two-stage tandem vs single-stage rotary screw at full load. At a power cost of $.08/kW/hr,
the black dotted line shows that a tandem two-stage compressor will save $14,373 per 1,000 cfm over a single-stage
compressor operating for 8,000 hours at 100 psig. At a power cost of $.12/kW/hr, the green dotted line shows a saving
of $21,560 per 1,000 cfm over a single-stage compressor operating for 8,000 hours at 100 psig. The savings will be
significantly greater for higher capacity compressors.
3

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The Sullair TS Two-Stage Tandem

Compressor Part Load Savings
Its a fact: the electric power cost to run an air
compressor continuously for one year is often 2 to 3
times greater than the purchase price of the
compressor itself.

Spiral Valve Operation

Air Inlet

That's why Sullair developed the two-stage tandem

compressor. By combining two-stage compression
and a spiral valve, the TS performs with unmatched
full-load and part-load efficiency and often provides
a two-year payback in energy savings compared to
a single-stage compressor.

Compressed
Air Out

Energy savings Built In

Sullair two-stage tandem compressors have been
proven to be 13 percent more efficient than singlestage screw compressors at full load operation. At
60 percent load, the Sullair two-stage tandems
provide up to 30 percent savings over
single-stage compressors.

Effective
Compression
Volume
Closed Bypass Ports

Air Inlet

How it Works
The compression volume varies to suit the air demand
by progressively opening or closing internal bypass
ports on the air-end.

Compressed
Air Out

Capacity is matched to system demand, reducing

cycling time and extending component life.
Part load capacity and efficiency can produce energy
savings up to 17%.

Effective
Compression
Volume

Variable Capacity Control saves you power

Partially Open Bypass Ports

The compressor displacement is matched to the

output need. The VCC technology assures precision
operation for virtually any part-load point. It provides
significant power savings at part-load conditions,
compared to compressors using suction throttling, or
load/no load control.

Air Inlet

Compressed
Air Out

Increases capacity control efficiency

By activating automatically when the unit is operating
under partial load, and allowing the compression of
only the required quantity of air, the spiral valve
increases the efficiency of the compression process.
The ultimate result is greater compression efficiency
and reduced power consumption.

Effective
Compression
Volume
Open Bypass Ports

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100

Maintenance
Electricity

% OF FULL LOAD POWER

Compressor Life Cycle Costs

Equipment

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90
80
70
60
50
40
30
20
10
0
0 10 20 30 40 50 60 70 80 90 100
% OF FULL LOAD CAPACITY

Electricity constitutes on average 76% of

compressed air system operating costs
over a ten year period.

Part-load Capacity Control Comparisons

The curve shows how a rotary screw compressor with
spiral control valve reduces power consumption as the
compressor load drops. More importantly, it illustrates
the substantial power savings at part load when
compared to other capacity control systems.
Actual Load/No Load, based on 1 gallon per cfm air
storage
Theoretical Load/No Load
Suction Throttling
Variable Displacement (Spiral Valve)
Reference: Compressed Air and Gas Handbook, 6th Edition, page 223.

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The Sullair TS-20, TS-32 and TS-32S

Two-Stage Compressor Air End
Delivers more air
Reduces power consumption
Extends air end bearing life
Time Proven End-to-End Design
Reduces pressure drop through stages
Easier serviceability
Variable Capacity Control System Featuring
Spiral Valve Technology
Lowers part-load operating costs
Reduces cycling duty on package
Maintains consistent plant pressure
Simple control
Reduces bearing load

Optimalair Heavy-Duty Air Intake Filter

Includes remote air intake connection
Provides finest inlet filtration in the industry
(.4 microns using Fine Fiber Technology)
Keeps fluid clean and extends life of other
internal components
Reduces pressure drop throughout the
operating life, resulting in energy savings
Fiberglass Fluid Filter
Composite glass media, coreless element provides
better filtration, and ease of disposal
Up to 20% more efficient than conventional paper
elements
Lengthens life of the compressor

Sullair Supervisor Controller

State-of-the-art technology.
Four-line, full text display
Accurately monitors and controls the
compressor
Computer-based controller allows sequencing of
multiple compressors and communication
capability
Service and preventative maintenance
information built into the controller

Multi-Stage Air Fluid Separation

Dual nested Optimizer separator elements,
reduce fluid carry-over to a maximum of 1 ppm
Reduced carryover lowers make-up fluid costs
Pleated Optimizer elements lower initial pressure
drop for greater efficiency and extends element life
Easy to change with built-in lid lifting device on
models TS-32 and TS-32S

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Interstage Cooling Process

Absorbs heat of compression
Dramatically reduces power costs

Bearing Fluid Reservoirs

Ensure that fluid is available at startup
Extend air end life

Enhanced Serviceability for Air-Cooled Oil and

Aftercoolers
Easy to remove panels provide access for cleaning
coolers (TS-32)

Select a Long-Life Fluid

Sullube 8,000 hour is standard factory fill
Biodegradable
Reduces fluid disposal costs

Versatile Control System

Variable Capacity
Inlet modulation
Load/no load

Sullairs Warranties
Sullairs 5-year Emerald Health Assurance is the best
warranty in the industry.
Sullairs Optional 24KT 10-year air-end warranty
also includes 5 years on the motor, air/fluid receiver
and cooler(s).

NEMA 4
Wye Delta starter for softer start (TS-32)

Free fluid sampling and analysis program available with

either fluid
Motor and Compressor are Direct Coupled
Motor coupled to air-end through non-lubricated,
flexible coupling
Allows use of standard NEMA frame motor
Simplifies installation and start-up

Easy Maintenance
Access to all critical components even with a sound
enclosure installed

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The Reliable Sullair Air-end

Decades of proven reliability are testimony to the
quality of the Sullair air end
Although the principle of rotary screw compression
remains the same, Sullair is continually improving
materials, engineering and design of its air ends and
compressor packages.

Lower operating costs

Discharge port matches
ratios of volume and
operating pressure for
maximum efficiency. Axial
air inlet avoids preheating
inlet air for further savings.

No loss of capacity or efficiency

Sullair air ends have only two moving parts: the
asymmetrical profile rotors. Contact occurs only on a
lubricated pitchline, so wear is virtually eliminated.
As a result, Sullair compressors do not lose capacity
or efficiency.
Longer air end life
Controlled pressure lubrication and BFR (Bearing
Fluid Reservoirs) assure a reliable supply of fluid to
rotating elements.

Sullair Compressor Fluids

Sullube 8,000 hour: Environmentally compatible
Biodegradable and recyclable
Low levels in condensate may be accepted for
direct sewer disposal without additional separation
equipment. Contact local authorities for approval
8,000-hour fluid can operate for three full shifts for
one year so labor related to fluid change-out and
associated downtime costs are virtually eliminated.
Sullube will not varnish
Longer fluid life because unique additive package
maintains desired characteristics over a wide range
of operating conditions for extended periods

Sullair 24KT and the 10-year warranty

Sullair is the only compressor manufacturer to offer
this unprecedented warranty
No foreseeable end to the useful life of 24KT fluid
Fluid-related maintenance costs are reduced
Routine fluid disposal costs are eliminated
24KT fluid extends compressor component life
Chemically inert. Will not break down or varnish
Filters, separators and coolers will not plug
Constant viscosity insures excellent lubrication to
all rotating parts
Bearings last longer

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The Sullair Supervisor Controller

PC Compatible and user-friendly
This computer-compatible microprocessor controller
has a four-line, full text display and an easy-to-read
keypad.
Safeguard your system
Acts like a sentry for your compressed air system
Protects your compressor from malfunction
Monitors operating conditions and service needs
Sequences up to 16 compressors.
Modular design, easy to expand
The Supervisor is a network of individual
modules with specific functions, daisy-chained by a
simple communications cable.
Each modules contains a microprocessor and
memory so application-specific features can be
added, as well as upgrades
Pay only for the functions you need
Provides all the needed features of a PLCwithout
the PLC price.

Control network components

Supervisor consists of a Display Module (LCD
display and keypad) and I/O Module (interface for
sensors and relays).
RS 485 Communications Module and DeviceNet
Channel is added to network for compressor
sequencing or remote monitoring and control
communications
eConnect remote monitoring available
All critical parameters can be accessed remotely,
viewed or changed
Menus are clear, sharp, backlit, and easy to
understand

Air Quality Is One of the Best in the Industry

Lowest Fluid Carryover
While others claim a low carryover of 5 ppm or more,
Sullair's Tandem compressors offer a carryover rate
less than 1 ppm the lowest in the industry. Sullairs
MSS, Multi Stage Separation, uses a sump design,
which allows use of oversized dual nested
separators.
Sullair Optimizer Air/Fluid
Separator
A high-efficiency separator that
will pay for itself (during the life
of the separator) in reduced
compressor fluid carryover and
electrical power consumption.

Sullair Optimizer

Ounces of fluid carryover per 24 hours

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Standard Features and Options

TS-20, 100-200 HP TS-20, 250 HP TS-32, 200-350 HP TS-32S, 400-600 HP
Sullair Supervisor Controller
Direct Coupled
Highly Efficient Air/Fluid Separation
Fiberglass Fluid Filter
Optimalair Intake Filter
Sullube 8000 Hour Compressor Fluid
Optimizer Separator
Bearing Fluid Reservoir
Sullairs Versatile Control System
Totally Enclosed Premium Efficient Fan Motor
Emerald 5-year Health Assurance (1)
Wye Delta Starter (2)
SCD Zero Air Loss Condensate Drain
ODP Premium Efficient Motor (3)
Full Voltage Starter
24KT (10-Year Air End Warranty) (4)
Sound Attenuating Enclosure
Cold Weather Package
Energy Efficiency System
Solid State Starter
Totally Enclosed Premium Efficient Motor
(1)

Standard Feature
Option

(2)
(3)
(4)

Sullairs 5-year warranty includes air end, motor, air/fluid receiver and cooler(s). L, H, and HH models only.
Standard on TS-20, 250 hp and TS-32, 200-450 hp; and optional on TS-32S, 500-600 hp
Standard on TS-32, 200-350 hp and optional on TS-32S, 400-500 hp
Sullairs 24KT warranty includes 5 years on the motor, air/fluid receiver and cooler(s). L and H models only.

The Most Comprehensive Warranties in the Industry

Our confidence in the high quality workmanship,
materials, and components of Sullair products allows
us to offer the most unique warranty coverage: A
comprehensive five-year protection package. Sullair
is the only manufacturer to offer this unprecedented
warranty. Simply complete and return your startup
card to activate your warranty. No kits or spare parts
agreements required.
Ultra Emerald Five-Year
Compressor Warranty
With the Ultra Emerald Warranty, you get
all the benefits of Sullairs Emerald FiveYear Compressor Health Assurance, with the added
benefit of our Variable Speed Drive (VSD). Sullair
compressors with VSD keep working at maximum
efficiency for longer life and lower energy costs.
10

24KT Ten-Year Warranty

When you use the 24KT compressor fluid,
the Sullair 24KT System carries an
unprecedented ten-year warranty on the
Sullair air-end. You receive the benefits of our fiveyear coverage on all other major components.
Sullair Oil-Free and Critical Air Guarantee
Sullair matches the best combination of
compressor, dryer, and filters to remove
atmospheric particulate, aerosols,
and other pollutants to provide two
levels of air qualityfrom general
purpose to the most critical
applications.

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Specifications: 60 Hz Horsepower Rated

TS-20 100 to 150 Horsepower
Model
Compressor Performance
Full Load Pressure (psig)
Capacity (acfm)
Motor (hp)
Dimensions and Weights
Length (in)
Width (in)
Height (in)
Weight (lb)
* HH and XH Models not available with 24KT.

100L

100H

125L

125H

125HH* 125XH*

150L

150H

100
575
100

125
500
100

100
680
125

125
615
125

150
575
125

120
72
68
8100

120
72
68
8100

120
72
68
8200

120
72
68
8200

200L

200H

200HH*

100
1035
200

125
960
200

120
72
68
8600

200L

150HH* 150XH*

175
500
125

100
826
150

125
763
150

150
680
150

175
616
150

120
72
68
8200

120
72
68
8200

120
72
68
8400

120
72
68
8400

120
72
68
8400

120
72
68
8400

200XH*

250L

250H

250HH

250XL

150
826
200

175
776
200

100
1200
250

125
1132
250

150
1035
250

175
960
250

120
72
68
8600

120
72
68
8600

120
72
68
8600

120
72
66
8600

120
72
66
8600

120
72
66
8600

120
72
66
8600

250L

250H

250HH*

300L

300H

300HH*

300XH*

350L

350H

350HH*

350XH*

350ZH*

100
1335
250

125
1240
250

150
1100
250

100
1640
300

125
1440
300

150
1330
300

175
1240
300

100
1875
350

125
1733
350

150
1575
350

175
1440
350

200
1330
350

154
78
86
12720

154
78
86
12720

154
78
86
12720

154
78
86
13270

154
78
86
13270

154
78
86
13270

154
78
86
13270

154
78
86
13620

154
78
86
13620

154
78
86
13620

154
78
86
13620

154
78
86
13620

400L

400H

400HH*

450L

450H

450HH*

500L

500H

500HH*

600L

600H

600HH*

100
2220
400

125
1943
400

150
1681
400

100
2350
450

125
2135
450

150
1943
450

100
2530
500

125
2350
500

150
2220
500

100
3000
600

125
2700
600

150
2530
600

175
84
94
15900

175
84
94
15900

175
84
94
15900

175
84
94
15900

175
84
94
15900

175
84
94
15900

175
84
94
16400

175
84
94
16400

175
84
94
16400

175
84
94
16400

175
84
94
16400

175
84
94
16400

TS-20 200 to 250 Horsepower

Model
Compressor Performance
Full Load Pressure (psig)
Capacity (acfm)
Motor (hp)
Dimensions and Weights
Length (in)
Width (in)
Height (in)
Weight (lb)
* HH and XH Models not available with 24KT.
TS-32 200 to 350 Horsepower
Model

Compressor Performance
Full Load Pressure (psig)
100
Capacity (acfm)
1105
Motor (hp)
200
Dimensions and Weights
Length (in)
154
Width (in)
78
Height (in)
86
Weight (lb)
12480
* HH , XH and ZH Models not available with 24KT.

TS-32S 400 to 600 Horsepower

Model
Compressor Performance
Full Load Pressure (psig)
Capacity (acfm)
Motor (hp)
Dimensions and Weights
Length (in)
Width (in)
Height (in)
Weight (lb)
* HH Models not available with 24KT.

11

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Air Audits

System Monitoring

Core Products

Sullair air audits review your entire

compressed air system to identify
ways to maximize efficiency;
reduce waste; and reduce utility,
maintenance, and equipment costs.
And, Sullair is the only compressor
manufacturer to offer three levels of
air system audits that address the
Department of Energys standard
levels walk-through, assessment,
and audit.

Sullairs eConnect remotely monitors

and diagnoses the health of your
compressed air equipment. Using
only a computer and a web browser,
the status of your entire system
can be viewed from anywhere in
the world. System monitoring also
helps in preventive maintenance
and trend analysis.

No one gives you more ways to

efficiently produce clean air power
than Sullair. Compressors are the
heart of our business, and our
reputation for reliability is reflected
in our entire industrial compressor
range, from 5 to 600 hp. Sullair also
offers a wide range of dryers and
filters for contaminant removal, as
well as a range of rotary screw
vacuum systems.

Customer Care
by Sullair
Our Customer Care program gives
you a complete package of all the
system maintenance resources you
need, and our training programs
teach you how to properly operate,
maintain, and service Sullair
equipment. Our global customer
support network gives you highspeed access to genuine Sullair
service parts and responsive,
knowledgeable service.

AirTility
Sullairs AirTility is the industrys
most comprehensive air outsourcing
solution. Think of AirTility for your
compressed air system just as you
think of the electrical and water
systems at your facility as a
utility. AirTility is for those who
want a reliable, safe compressed air
system with no capital expenditures
and no maintenance worries.

System Controls
Compressed air system controls
match compressed air supply with
system demand, and let you take a
total systems approach to the most
efficient production, distribution, and
use of compressed air. Proper
control is essential to efficient system
operation and high performance.

Downstream Products
Sullair and our distributor
partners are complete systems
solutions providers for the demand
side of your compressed air
system. From the filter, regulator,
and lubricator to the piping system
and storage tanks, we provide a
complete range of equipment and
expertise to help keep your system
at peak productivity.

For more information on Sullair products and services,

please contact your local Sullair distributor.

www.sullair.com
Sullair Corporation, 3700 East Michigan Boulevard
Michigan City, IN 46360
Telephone: 1-800-SULLAIR or 1-219-879-5451
TS01E 0706R0 Specifications subject to change without notice.
Copyright 2007 Sullair Corporation. All rights reserved.
The color green is a registered trademark of Sullair Corporation.
Sullair Corporation, a Business Unit of Hamilton Sundstrand,
a United Technologies Company.