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NO Error Message 1 Air Pressure Error

This document lists error messages, their causes, and countermeasures for a material processing machine. The error messages include issues like low air pressure, emergency stops, overheating, incorrect positions of machine components, and problems detecting or feeding material. The countermeasures describe steps like checking connections and components, resetting devices, and ensuring the machine is in automatic mode.

Uploaded by

Ochitt Doank
Copyright
© © All Rights Reserved
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
69 views

NO Error Message 1 Air Pressure Error

This document lists error messages, their causes, and countermeasures for a material processing machine. The error messages include issues like low air pressure, emergency stops, overheating, incorrect positions of machine components, and problems detecting or feeding material. The countermeasures describe steps like checking connections and components, resetting devices, and ensuring the machine is in automatic mode.

Uploaded by

Ochitt Doank
Copyright
© © All Rights Reserved
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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NO

ERROR MESSAGE

AIR PRESSURE ERROR

EMERGENCY STOP

POWER PACK TRIP

SERVO ALARM

SHEARING TRIP

COUNTER COMPLETE

UNCOILER NOT AUTO MODE

FEEDER NOT AUTO MODE

SHEARING NOT AUTO MODE

10

STACKER NOT AUTO MODE

11

MATERIAL NOT DETECTED

12

GUIDE ROLL UNCOILER NOT IN POSITION

13

LOOP OVER TRAVEL

14

FEEDER ROLL NOT IN POSITION

15

SHEARING NOT ON

16

SHEARING NOT IN TOP POSITION

17

INVERTER TRIP

CAUSE
- Air source is low.
- Air instaltion is leakage.

COUNTER MEASURE
- Check air source.
- Check leakage of air
instalation.

- Air presure switch damage.

- Make sure wiring


connection is good. And
check air pressure switch
condition.

- Emergency button has been pushed.

- Pull up emergency
button.
- Make sure wiring
connection is good.

- Thermal overload of power pack has been trip.

- reset thermal overload


contactor manually.
- Make sure wiring
connection is good.
- Make sure condition of
thermal overload is
good.
- Make sure condition of
motor and pump is good.

- make sure breaker for


- Contactor of servo drive not turn on or failure. power servo drive has
been turn on
- Make sure wiring
connection is good.
- Servo drive has been failed.
- Contactor of shearing motor not turn on or
thermal overload is failed.

- Setting counter has been complete.

- Turn off the breaker for


servo drive power and
wait 5 second then turn
on again.
- reset thermal overload
contactor manually.
- Make sure condition of
thermal overload is
good.
- Push the button check
operation.
- Touch amount in HMI
for 3 secon then value is
0 (zero) to Reset amount
of counter

- Uncoiler in manual mode

- Turn uncoiler mode


switch to auto mode

- Feeder in manual mode

- Turn feeder mode


switch to auto mode

- Shearing in manual mode

- Turn shearing mode


switch to auto mode

- Stacker in manual mode

- Turn stacker mode


switch to auto mode

- Photo sensor not detected material

- make sure material has


been entry.
- Make sure wiring
connection is good.
- Make sure photo
sensor condition is good.

- Guide roll uncoiler not in position

- Make sure hand valve


in uncoiler is switch on
- Check air source.
- Make sure condition of
hand valve and air
cylinder is good.

- The material not entry in loop

- Push the button check


operation.
- Entry the material in
loop.
- Make sure wiring
connection is good.
- Make sure photo
sensor condition is good.

- Roll feeder not in clamp position.

- Shearing power or motor not on.


- Shearing not in top position.

- Make sure roll feeder


in clamp position.
- check air source.
- Make sure condition of
air cylinder is good.
- Adjust proximity
sensor of roll feeder
clamp.
- Turn on shearing on
switch
- Push the button check
operation.

- switch shearing manual


mode, then push the
shearing 1 cycle.
- Inverter uncoiler trip.

- Push the button check


operation.
- Turn off the breaker for
inverter power and wait
5 second then turn on
again.

POWER ON

POWER

CHECK
OPERATION

READY

BUZZER
OFF
ON

START AUTO

STOP AUTO

UNCOILER

ARM HOLDER
DN
UP

OFF

ON

NARROW EXPAND

UNCOILER
MAN
AUTO

UNCOILER
REVERSE
FORWARD

ERROR

READY

AUTO

STOP AUTO

EMERGENCY

UNCOILER

TABLE
DN
UP

FLATENER
ROLL
DN
UP

FEEDER ROLL
DN
UP

FEEDER GUIDE
DN
UP

TABLE

FEEDER
REVERSE

FEEDER
FORWARD

FEEDER
1 CYCLE

STACKER
OFF
ON

FEEDER GUIDE

FEEDER
MAN
AUTO

STACKER
RVS
FWD

CART

REAR STACKER
RVS
FWD

RVS
FWD

SHEARING
OFF
ON

SHEARING
MAN
AUTO

FEEDER
1 CYCLE

SHEARING
INCH

SHEARING
1 CYCLE

STACKER

CART

SHEARING

STACKER
MAN
AUTO

CART
DOWN
UP

CONVEYOR
OFF
ON

SHEARING
1 CYCLE

POWER ON

POWER
OFF

ON

BUZZER
OFF

READY

START AUTO

STOP AUTO

ARM HOLDER
DN
UP

UNCOILER

ON

UNCOILER
NARROW
EXPAND

CHECK
OPERATION

MAN
AUTO

UNCOILER
REVERSE
FORWARD

ERROR

READY

AUTO

STOP AUTO

EMERGENCY

UNCOILER

TABLE
DN
UP

FLATENER
ROLL
DN
UP

FEEDER ROLL
DN
UP

FEEDER GUIDE
DN
UP

FEEDER
REVERSE

FEEDER
FORWARD

FEEDER
1 CYCLE

EDER GUIDE

STACKER
OFF
ON

REAR
STACKER
RVS
FWD

FEEDER
MAN
AUTO

SHEARING
OFF
ON

STACKER
RVS
FWD

CART
RVS
FWD

SHEARING
MAN
AUTO

SHEARING
INCH

SHEARING
1 CYCLE

HEARING

STACKER
MAN
AUTO

CART
DOWN
UP

CONVEYOR
OFF
ON

HEARING

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