Iwata Compressor 9365-Is875 925notice En-1

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Instruction Manual

IS 875
GB

SMART JET PRO - IS 925 POWER JET LITE


OIL-FREE MINI COMPRESSORS

This instruction manual includes important warnings, cautions and operations for safe operation.
Before operation, be sure to read this instruction manual and store it in a convenient place for immediate and future reading.

IMPORTANT

This product should be operated only by an adequately trained operator, for safe use and maintenance of the equipment. Any
misuse or handling other than those indicated in this Instruction Manual is not covered by guarantee. ANEST IWATA disclaims all
responsibility for any accident or damage caused by failure to observe the operational and safety procedures in this manual. In
the interest of user friendliness, this manual contains information in a brief and concise form.
This air compressor has been hand tested and approved for sale by our air compressor experts. Please carefully follow the
instructions outlined to ensure the best possible results when working with the air compressor. The air compressor should provide thousands of hours of use if cared for and maintained properly
For any additional information you may require, or if any missing parts or any damage during transportation is found, please contact your nearest ANEST IWATA Company (see last cover page).

Before use, fill in the blank spaces below for future repair:
Model
Dealer
Purchase date
Date first use
WARNING

Indicates a potentially hazardous situation which, if not avoided, may result in serious injury or loss of life.

CAUTION

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or
property damage.

OTHER SAFETY SYMBOLS


INDICATES THAT ATTENTION MUST BE PAID TO...
A brief explanation is in the symbol or near to it.
This example indicates, pay attention to any possible electrical discharge.

INDICATES SPECIFIC DANGEROUS OPERATIONS THAT MUST NOT BE CARRIED OUT


A brief explanation is in the symbol or near to it.
This example indicates, do not touch.

INDICATES SPECIFIC IMPORTANT OPERATIONS THAT MUST BE CARRIED OUT


A brief explanation is in the symbol or near to it.
This example indicates, ground the compressor.
ANEST IWATA Europe S.r.l.
46, Corso Vigevano 10155, Torino Italy
Direct Tel. +39 011 - 22 74 402
Fax +39 011 - 22 74 406
[email protected]
www.anest-iwataeu.com

SUPPLEMENTARY NOTES
IMPORTANT
Indicates necessary procedures that must be followed to ensure safe, correct and efficient use of the product.

European Sales Branches:

ANEST IWATA Italia S.r.l.


46, Corso Vigevano 10155, Torino (Italy)
Tel. diretto +39 011 - 24 80 868 - Fax: +39 011 - 85 19 44
[email protected]
www.anest-iwata.it

ANEST IWATA Scandinavia


grdesvgen 6C, 433 30 PARTILLE - Sweden
Tel. +46 (0)31 - 340 28 60 - Fax +46 (0)31 - 340 28 69
[email protected]
www.anest-iwata.se

ANEST IWATA Iberica


Calle de Les Teixidores, 3-5
08918 - Badalona (Barcelona)
Tel.:+34 933 20 59 93 - Fax.:+34 933 20 59 65
[email protected]
www.anest-iwata.es

ANEST IWATA France


25 rue de Madrid - 38070 St Quentin Fallavier - France
Tl. +33 (0)4 - 74 94 59 69 - Fax +33 (0)4 - 74 94 34 39
[email protected]
www.anest-iwata.fr

ANEST IWATA Europe s.r.l.


NIEDERLASSUNG DEUTSCHLAND
Mommsenstrasse 5, 04329 Leipzig
Telefon: +49 0341 241 4430 - Fax: +49 0341 241 443 29
[email protected]
www.anest-iwata.de

ANEST IWATA U.K.


Unit 10 Little End Road - Eaton Socon
St. Neots - CAMBRIDGESHIRE
PE19 8JH
Tel.: +44 (0) 1480 405419 Fax: +44 (0) 1480 217610
[email protected]
www.anest-iwata.co.uk

TECHNICAL SPECIFICATIONS
Model
Motor:
Max. pressure:
Air flow:
Weight:
Dimensions:
Hose:

W
bar
L/min
kg
mm

IS-875 (Smart Jet Pro)


91
2,4
18
6,4
265 x 310 x 155
3m air hose (with plug)

IS-925 (Power Jet Lite)


125
4,2
34
7,9
265 x 310 x 155
3m air hose (with plug)

SAFETY WARNINGS

SPARE PARTS LIST

WE SHALL NOT BE RESPONSIBLE FOR ANY INJURY OR DAMAGE CAUSED BY FAILURE TO OBSERVE WARNINGS, CAUTIONS
OR INSTRUCTIONS. BELOW, YOU WILL FIND IMPORTANT INFORMATION REGARDING SAFE OPERATION. BEFORE OPERATION, BE SURE TO READ AND UNDERSTAND THE CONTENTS.

INSTALL IN A SECURE WORKING ENVIRONMENT

Install the equipment in a dry, clean, well-ventilated area free from gas and inflammable substances (Acetylene, Propane etc.), which could
cause explosion or fire.
Never install the compressor where it could come into contact with atmospheric elements. The material used to manufacture the product is not water resistant. If electrical parts come into contact with water, it could lead to a short circuit and cause fire.

SWITCH OFF MAIN ELECTRIC SOURCE

Before inspecting the product, turn the main electric source off by removing the plug from the electric socket or by using the power switch. Otherwise, it could cause electric shock.

DO NOT TOUCH

Do not touch moving parts while the main electric source is active, to avoid causing injury to hands.
The compressor will become hot during use, do not directly touch any part of it during operation, or immediately after, to avoid burns.

GROUND PRODUCT WITH A GROUNDING CABLE

Correctly ground the product with a grounding cable.

ONLY USE FOR SUPPLYING AIR

Do not use the compressor to supply any type of gas, other than air, to avoid the risk of fires or explosions.

Never connect respirators to compressed air outlet, to avoid serious injury or irreversible damage to the operator.

Never directly connect to medical equipment. (Connect a protection system when using with medical equipment). Otherwise the health
or life of the operator could be put at risk.

The recommended working temperature is between 0~40C. Use at above or below the recommended temperature could cause malfunction and damage the equipment.

When you restart the compressor during operation, always release air pressure first, then turn on again.

NEVER CONNECT TO RESPIRATORS


NEVER USE FOR SUPPLYING AIR TO MEDICAL EQUIPMENT

OBSERVE THE RECOMMENDED WORKING TEMPERATURE

RELEASE AIR PRESSURE

DO NOT KEEP COMPRESSOR RUNNING FOR PROLONGED PERIODS OF TIME

The air compressor has a thermal switch that automatically shuts itself off when it becomes overheated or there is a lack
of voltage. If this occurs, turn the compressor off and allow to cool before restarting. For household use, we suggest that you do not
keep the machine running continuously for more that one hour, in order to allow the machine to cool down.

DO NOT USE LUBRICANT

Do not use any lubricant, which could damage the air compressor.

FLAMMABLE MATERIALS

Never spray flammable or toxic materials.

DO NOT USE DAMAGED POWER SUPPLY CABLE

If the power supply cable is damaged, it must be replaced by the manufacturer, its service agent or a competent person, in order to
avoid hazard.

DO NOT USE TO INFLATE TYRES

Do not use the compressor to inflate bicycle, car or truck tyres.

When ordering parts - refer to parts list and specify correct part name and reference number.

DESCRIPTION

REF.PART

Auto stop pressure switch

16

Air outlet

Airbrush holder

17

Condenser cover

Filter cover

18

Fan cover

Air intake filter

19

Plug

Set screw

20

On/Off Switch

Handle

Pressure gauge

Front body lid

21

Paper pad

22

Piston set

23

Valve plate base

24

Pressure regulator

Steel cover

Fixed ring

10

Set screw

27

Moisture trap

11

Cylinder

28

Drain valve

12

Cylinder block

29

Rubber base

13

Check valve

30

Rubber stand

14

O-ring

31

Air hose

15

Cylinder head

32

Valve plate

25

Valve plate lock

26

PROBLEMS AND REMEDIES

SET UP

If a problem occurs, refer to the chart below in order to resolve it.


Items marked with an asterisk (*) in the remedies column, are problems which are difficult for the user to resolve. In this
case, contact the shop which sold it to you, or your local distributor.

1. Check that model name is as you ordered and that the following accessories are included: 1 x instruction manual, 1 x air hose.
2. Check that the product has not been damaged during transportation.
3. Carefully unpack the compressor, and all components, onto a flat, level surface.

PROBLEMS

CAUSES

REMEDIES
4. Teflon tape should be applied to all threaded components prior to assembly, so that air does not leak.

Electric source is not turned on

Turn on electric source

5. Screw the airbrush straight air hose (larger fitting) to the air outlet (ref. part 1).
6. Connect the other, smaller end of the airbrush straight air hose to your airbrush. The air compressor system is now assembled and
ready for testing.

Safety system is activated

Turn off electric source switch, exhaust


compressed air and turn electric source switch
on again after 15 minutes

Low voltage

*Contact local electricity company

Seizure of compressor

*Repair

Air regulator is closed

See HOW TO OPERATE section

Air leaks from filter ball

Clean filter ball

Filter is clogged

Clean filter by blowing with air

Air leaks from connections and


hoses

Tighten or replace parts

Installation failure

Install correctly and evenly (Install on all 4


rubber stands)

Engine does not work

Pressure does not


increase or takes a long
time to increase.

Abnormal sounds or
vibrations

Wear inside compressor

*Repair

Loose parts

Tighten

IS 875 Smart Jet Pro

IS 925 Power Jet Lite


(Twin Cylinder)

TESTING THE COMPRESSOR


1. First, make sure that the electric source switch is turned OFF and that there is no residual pressure inside the air hose, then carefully plug the compressor directly into a standard wall socket (never connect to poorly mounted wall socket). DO NOT USE an extension lead as it could create a voltage reduction (causing the engine to stall) or cause fire or electric shock.
2. Turn the compressor switch on and make sure that compressed air comes out. The compressor switch is attached to
a small cord inside the compressor housing. Operate for about 5 minutes in these conditions and make sure that the compressor does not create any abnormal sounds or vibrations. NOTE: The compressor will leak air from the moisture filter valve for the first 15 seconds during start up as it automatically drains moisture from inside the bowl.

electric
source switch

3. The compressor will run and then shut-off automatically for about 10 seconds, until the storage circuit is full.
4. If the system does not turn itself on after 15-20 seconds, it means that the system is airtight.
5. Check automatic ON/OFF function:
Connect air hose and airbrush to air outlet, turn electric source switch ON and check that it stops operating after a few seconds. When it has stopped, push button of airbrush to exhaust compressed air and
make sure that it restarts. Check that air does not leak from the connection.

push button to exhaust air

6. However, if after 15-20 seconds the compressor does not shut-off automatically, OR if it repeatedly
shuts on and off when not in use, there is most likely an air leak.
7. CHECK FOR AIR LEAKS: Check all fittings and hose connections, listening for leaking air. Reapply teflon tape to leaking areas where
necessary and re-tighten all hose connections. Also, check to make sure that the air filter knob and the air tank drain are both completely closed. Feel for air leaking out of both places.

HOW TO OPERATE

MAINTENANCE AND INSPECTION

1. Connect air hose and airbrush to compressor.

WARNING

2. Make sure electric source switch is turned OFF and insert electric source cable into electric socket.
3. Turn electric source switch ON.
4. Operation will start.
5. When the compressor turns itself off, the storage tank is full. When compressed air does not come out of the air
compressor, or air stops coming out shortly after, open the air regulator by pulling knob up until you hear a clicking
sound and then turn it clockwise. You can adjust the working pressure by turning this knob (clockwise to increase
air pressure, counterclockwise to decrease air pressure). Use the pressure gauge to check that the air pressure is
set according to your preferences. Once adjusted, push pressure adj. knob down until you hear clicking sound, to
close. See below for details regarding air pressure regulator and gauge.

air regulator +
pressure adj. knob

6. To activate the airflow, pull the trigger on your airbrush. Once the air pressure within the storage
tank decreases to 50 PSI, the compressor will turn itself on again to refill the tank. It will continue to run for as long as you use the air
brush, or until the tank is full. It will then automatically shut-off again.

To avoid injury or electric shock, always disconnect the compressor from the main electric source, by removing the electric
cable plug from the socket, before carrying out maintenance procedures.

Always completely discharge residual air pressure from the compressor before carrying out maintenance procedures, so that
parts under pressure are not forcefully released during disassembly, causing injury.

Draining the Moisture Filter:


1. After prolonged use of the compressor, water condensation will accumulate inside the moisture filter and inside the air storage tank.
2. The compressor is set to automatically drain the filter when the pressure in the tank goes down to 0 PSI.
3. Moisture will be expelled from the bottom of the valve and water will spit out until it is clear.

AIR PRESSURE REGULATOR AND GAUGE


1. The air pressure regulator regulates the air flow and the air pressure gauge indicates how much air pressure you are using when airbrushing. When the compressor is running and the airbrush is not in use, the pressure gauge will read between 2.5 and 3.5 bar. This
is called static pressure. The tank air pressure gauge indicates how much pressure has built up in the tank.
2. However, when the airbrush is in use, and depending on the airbrush model, the pressure gauge reading will normally be between 1.5
and 2.4 bar. This is called working pressure.

4. To drain this condensation from the air storage tank, first switch the compressor OFF and drain all the air from the tank. Make sure
that pressure in the tank is at 0 PSI and twist open the drain plug by turning it clockwise, using a towel or paper towel to collect the
moisture. Turn the compressor on and the water will drain out of the tank. Tilting the compressor towards the valve will also help
moisture buildup run to that end of the tank, for draining.
5. Once the storage tank is empty, close the drain plug, turning it counterclockwise and tighten until there is no air leaking from the
tank.

3. To adjust the working pressure to a lower air pressure setting: activate the airflow by pulling the airbrush trigger; simultaneously
turn the pressure regulator knob counterclockwise until the air pressure gauge reading is at the desired working pressure.

4. Trial and error will determine the best operating pressure for various types of airbrushes, paints and colours.

INSPECTION ITEMS

REMEMBER: To increase air pressure, turn the regulator knob clockwise. To decrease air pressure, turn the regulator knob counterclockwise.

CAUTION

1. Make sure that the compressor, air hose and airbrush are securely connected. Accidental disconnection of the air hose during operation, could cause bodily injury.

Carry out the following operations periodically to guarantee the correct working order of the equipment:

Complete inspection
Air pressure
regulator knob
Check for unusual noises
or vibrations
Filter
Check automatic
ON/OFF function
Filter ball

PERIODICAL MAINTENANCE
Daily
Every 100 hours
Every 6 months
X
X

REMEDY

See Testing the Compressor section


See Air Pressure Regulator & Gauge
section
See Problems and Remedies section

X
X
X

Clean filter
See Testing the Compressor section

Drain filter ball See End of Operationsection

2. Before switching the compressor on, make sure there isnt any residual pressure inside the air hose, as this could cause the
engine to stall.
3. To avoid burns, do not touch the surfaces of the compressor (except parts necessary to switch it on) during operation.
4. If you detect any unusual noises or vibrations, switch the equipment off immediately and do not switch on again until the
problem has been resolved.

END OF OPERATION
1. To disactivate the compressor after use, turn the power switch OFF and pull the airbrush trigger to completely
discharge any residual pressure from the compressor.
2. Push filter ball drain pin up, exhaust compressed air completely and drain.
3. Use a cup, or similar container, to hold waste when exhausting. Scattering waste can cause injury,
or stain the surrounding area.

drain filter ball regularly


by pushing pin up

Always completely discharge residual air pressure from the air hose after use. Never direct air discharge towards human
body, to avoid causing injury or inflammation of eyes or skin.

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