Civil Specification For Electrical Works - GASCO
Civil Specification For Electrical Works - GASCO
Civil Specification For Electrical Works - GASCO
CIVIL WORKS
( SPECIFICATION )
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CONTENTS
1
GENERAL......................................................................................................................
2
2.1
2.2
2.3
2.4
2.5
2.6
2.6.1
2.6.2
2.7
2.7.1
2.7.2
2.7.3
2.7.4
2.7.5
2.8
2.8.1
2.8.2
2.9
2.10
2.11
2.12
2.13
2.14
TECHNICAL DESCRIPTION......................................................................................
General.............................................................................................................................
Scope and Details.............................................................................................................
Applicable Standards........................................................................................................
Specific Requirements......................................................................................................
Screed...............................................................................................................................
Earth Works and Excavations...........................................................................................
General.............................................................................................................................5
3rd Party Works within Utility Corridors or Roadways......................................................6
Cable Crossings................................................................................................................
Road Crossing...................................................................................................................7
Horizontal Directional Drilling (HDD).............................................................................8
Power Cables Crossing New Cable Routes.....................................................................19
Bentonite.........................................................................................................................19
Sign Boards....................................................................................................................20
Cable Protection Tiles.....................................................................................................
Concrete Cable Protection Tiles......................................................................................20
LDPE Cable Protection Tiles..........................................................................................21
Cables Supported on Racks or Trays...............................................................................
Cable Entrances at Substations and Pits..........................................................................
Ladders...........................................................................................................................
Cable Route Markers......................................................................................................
Steel Structures...............................................................................................................
Painting...........................................................................................................................
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GENERAL
This part of the Specification shall cover all items related to civil works for underground cables.
Works shall include, but not be limited to the following: geo-technical investigations, soil
thermal resistivity measurements, design of civil works, provision of access roads and supply of
materials as/and where required.
All works shall further be carried out in full compliance with all local authorities rules and
regulations.
For applicable technical standards, tests, reference shall be made to:
S-AAA-CIV-GEN
General Requirements
(Applicable Technical Standards, Tests, etc.)
TECHNICAL DESCRIPTION
2.1
General
All civil works to be performed in connection with the cable laying work, i.e. excavations, road
crossings, pits, cable tiles, covering slabs, cable and other markers, station entries and any further
pertinent work, shall be designed and executed based on the following specification, however,
also the Technical Specifications, Part:
S-AAA-CAB-INST-MV
S-AAA-CAB-INST-LV
shall be considered.
2.2
The Scope of Works shall comprise of, but not be limited to the construction of joint pits
(housings), pits (housings) for gauge panels, oil pressure tanks and cross-link boxes, foundations
for sealing ends, their steel supporting structures, supply and installation of cable cover tiles,
route and pit markers, road crossings, road and pavement re-instatement, fencing, landscaping,
etc.
2.3
Applicable Standards
The basic applicable standards for civil works related to cable installations are:
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a)
Soil investigations are to be performed in accordance with DIN-4020, DIN-4021 or BS5930 and BS-1377, and soil report shall provide sufficient information on the subsoil
conditions. Application of other standards shall be subject to approval prior to the
performance of the site and laboratory tests.
b)
All concrete work shall be carried out in accordance with BS 8110 or DIN-1045, latest
editions. The particular requirements of the CIRIA Guide, Guide to Concrete Construction
in the Gulf Region, and Digest 250 of Building Research Establishment Digest, latest
issues, shall also be taken into consideration. No concreting shall be commenced in any
portion of the work until the preparations and the concrete mix design have been approved,
and permission been granted by ADWEA/ADDC/AADC.
c)
Structural Steel Works shall be designed and executed according to Euronorm and/or
DIN /BS group of standards, latest editions.
2.4
Specific Requirements
Grade 20
Grade 40
Reinforcement (*)
75 mm
BS 4449
Yield Strength *
Minimum value
460 N / mm2
Tensile Strength *
Minimum value
483 N / mm2
Water
Potable water
Minimum value to be considered for routine testing only, for further testing, BS 4449 is
to be observed
i.
In general, Moderate Sulphate Resistant Cement (MSRC) as per ASTM C 150, type 2,
shall in general be used for all concrete works. Cement shall be of recent manufacture and
shall be used within a period of 3 months from production.
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Before use of reinforcement, any matter liable to impair the bond shall be removed from
the steel, i.e. dirt, grease, organic matter, rust, etc. Particular care shall be taken to ensure
that the reinforcing bars are given the shape (including diameter of curvature), length and
position conforming to the reinforcement drawings.
iii.
Steel fabrics shall be in accordance with DIN-488, Grade B St 500M or equivalent. Steel
fabrics shall not be welded or heat-treated in any other way.
iv.
All edges of lids, recesses, pits, trenches, slabs, etc., shall be protected by angle irons of at
least 50 x 50 x 5 mm.
v.
All steel structures, angle irons and other related steel parts and steelwork shall be hot-dip
galvanised and further corrosion protected with protective coatings.
vi.
vii.
Structural parts of foundations as well as other concrete members in touch with soil or
reaching into groundwater shall be protected by means of an approved waterproof tanking
system, considering possible water pressure at relevant depths.
2.5
Screed
If required, a min. 40 mm cement screed shall be laid in pits to suitable slope to the sump pit. This
shall be finished with a wooden trowel.
2.6
2.6.1
General
The Bidder/Contractor shall carry out all kind of earth and rock-work works required within the
Project, either by manpower or use of fuel driven machinery and tools acceptable to
ADWEA/ADDC/AADC. Works shall include, but not be limited to:
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Trench excavation for services, including clearing and grubbing, excavation of top soil
The Bidder/Contractor shall fully inform himself concerning the nature of the ground likely to be
encountered during operations, and the excavation of ground of any nature and all types of soil
likely to be met with and shall be included in his offer. No claims for extras on any account
whatsoever shall be accepted. No increase in price for excavation in sand dunes, hard ground or
rock, pumping water well point systems, cutting and rein-statement of any concrete, asphalt or
tiled surfaces or any other cause shall be granted.
This refers also to green areas, where the Bidder/Contractor is obliged to check with the
authorities concerned if reinstatement may become necessary. All relevant costs (if any) shall be
included in the Contract Price.
The trenches shall be located exactly within the approved reservation, the sides shall be straight
and free from any sharp material/edges likely to injure the cable or accessories, the bottom shall
be firm and of smooth contour and shall be free from any sharp material/ pebbles, etc., and likely
to damage the cables.
Where trenches pass from a footpath to a roadway, or at other positions where a change of level
is necessary, the bottom of the trench shall rise and fall gradually.
The Bidder/Contractor shall take all precautions necessary to prevent or minimise damages to
road or ground surface due to a slip or breaking away from the sidewalls of the trench.
The Bidder/Contractor shall deal with and dispose of water so as to prevent any risk of the cables
and other materials, which are to be laid in the trenches being detrimentally affected. He shall
provide all pumps, well points and appliances required, and shall carry out all necessary
pumping and bailing. The Contract Price shall allow for all such equipment and operations.
Excavation in paved side-walks shall be carried out with special care. When removing paving
slabs, the Bidder/Contractor shall take the necessary precautions to avoid breakage. All slabs
removed during performance of the work shall be re-established or replaced. Where sand dunes
exist in the cable routes as finally approved, they shall be cleared to the normal ground level.
Where the existing ground level is much higher than the final future ground level, cables shall be
laid to a depth measured from the final future ground level. The amount of additional excavation
shall be included in the Contract Price.
2.6.2
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A written request for a No Objection Certificate (NOC) must be submitted to the Utility
end user or his Consultant and shall include drawings for proposed work, method
statement, duration for completion, and design for any proposed temporary support of
excavation within the vicinity of Utilities.
For active Utilities, notification must be provided to affected Utility Agencies, including
TRANSCO, ETISALAT, ADDC, AADC, GASCO, ADCO, etc.
For Utilities installed but not activated, notification must be provided to Utility
Consultants.
Manual exploratory excavation must be provided to determine the exact location of the
existing Utilities.
Deep excavations must be protected by sheet piling or other shoring means in line with the
conditions stated in the NOC, issued by the Utility Agencies and their Consultants.
In case of crossing below existing Utilities non disruptive methods shall be applied in line
with the conditions stated in the NOC, issued by the Utility Agencies and their
Consultants.
In case of crossing above existing Utilities manual excavation is only permitted and the
depth of excavation shall not exceed the level of the warning tapes of existing Utilities.
Completed work will be inspected by Utility end user representatives and Utility
representatives to certify that no damage was encountered to existing Utilities prior to
allowing backfilling of the area.
This process is required to ensure uninterrupted services to Developers, etc. and that no damage
is incurred to existing Utilities and Roadways during excavation within the vicinity of Utilities.
2.7
Cable Crossings
2.7.1
Road Crossing
At crossing points with highways and roads, the Bidder/Contractor shall provide separate ducts
for each cable circuit plus one spare circuit in the required positions. Unless a larger size is
considered necessary, ducts shall consist of PVC pipes with a minimum internal diameter of
200 mm and a minimum wall thickness of 5 mm. The pipes shall be encased in concrete grade C
40 providing at least 15 cm cover to the ground and 10 cm between the pipes.
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Duct marker shall be provided from the start and end of the duct installed in road crossings.
The ducts shall be of reinforced concrete laid on lean concrete foundations based on compacted
subsoil before being embedded in dense concrete. The ends of the ducts shall protrude at least to
a distance of 1.0 m beyond the road or walkway limits.
For Road Crossing details, reference shall be made to the below listed drawings which are
provided in the Drawings Section:
Drawing No.
Title
Works shall include all work involved, e.g. cutting and reinstatement of the road according to the
requirements of the Municipality or other concerned authorities, coating of the concrete,
backfilling, compaction, etc.*
The Bidder/Contractor shall clean and prove the ducts by drawing a mandrel of slightly lesser
diameter than that of the duct itself immediately before pulling-in cables. Pipes or ducts not used
shall be sealed by an approved method before backfilling.
Excavation for road crossings shall be carried out in line with the instructions of concerned
authorities, targeting to leave at least half of the road open to the traffic at all times. Where
asphalt surfaces were broken, the Bidder/Contractor shall either fill up plain concrete from the
ducts to the level of the original road build-up, or re-build the road in accordance with the
requirements of the concerned authorities.
If roadwork are ongoing or scheduled, the Bidder/Contractor shall be bound to co-ordinate all his
work for road crossings with the relevant road constructor. The costs for complete reinstatement
works after crossing of roads, including topping and reinstatement of the surfaces, are to be
borne by the Bidder/Contractor.
If the Authorities object to execution of the road crossing as described above, the
Bidder/Contractor shall consider other non-destructive methods, such as drilling, or pressing
method satisfying the local authorities requirements. In using such methods, due care shall be
exercised to locate any underground services which may not be shown on available local
authorities records. In case of damage to any such existing services the contractor is responsible
for all reinstatement works and consequential damages to the satisfaction of the concerned
authorities.
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2.7.2
2.7.2.1
General Requirements
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covered by this specification, shall in no way relieve the Contractor of his responsibility for the
satisfactory completion of the work authorized under the Contract.
2.7.2.2
Submittals
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The specification of materials to be used shall be submitted to ADWEA-ADDCAADC/ENGINEER for approval. Material shall include pipes, fittings and any other item to be
installed permanently.
2.7.2.2.4 Design Profiles
The Contractor shall provide ADWEA-ADDC-AADC/ENGINEER with design profiles on A0
size drawings, clearly showing the drill depth of each drilling installation. The design profiles
shall be in agreement with the result of a survey (Bathymetric survey: in case if water way
crossings) conducted by an ADWEA-ADDC-AADC approved contractor if applicable. The
Profile shall show any change in the profile.
2.7.2.2.5 Geotechnical considerations
The Contractor has to consider the Specification for Geotechnical Survey as specified below.
However the distance between boreholes shall not be more than 15 m along the horizontal
projection of the route. The depth of the bore holes shall be at least 3 meters below the deepest
cable conduit level.
The borehole location shall be located not closer than 3 m or following the directive of the
municipality to the planed horizontal drilling route to avoid disturbance of the soil along the
drilling route and to avoid that during drilling operations mud/ betonit might be released through
the boreholes for soil investigation.
2.7.2.3
Equipment requirements
2.7.2.3.1 General
The directional drilling equipment shall consist of a directional drilling rig of adequate capacity
to perform the bore and pullback the cable conduits, the drilling fluid mixing, delivery and
recovery system of sufficient capacity to successfully complete the crossing, a drilling fluid
recycling system to remove solids from the drilling fluid so that the fluid can be re-used. A
guiding system has to be provided to accurately guide drilling operations. A vacuum truck of
sufficient capacity to be provided to handle the drilling fluid volume.
2.7.2.3.2 Drilling System
2.7.2.3.2.1 Drilling Rig
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The directional drilling machine shall consist of a hydraulically powered system to rotate, push
and pull hollow drill pipe into the ground at a variable angle while delivering a pressurized fluid
mixture to a guidable drill (bore) head. The machine shall be anchored to the ground to withstand
the pulling, pushing and rotating pressure required to complete the crossing.
The hydraulic power system shall be self-contained with sufficient pressure and volume to power
drilling operations. The hydraulic system shall be free of leaks. The rig shall be grounded during
drilling and pullback pressure during pullback operations. There shall be a system to detect
electrical current from the drill string and an audible alarm which automatically sounds when an
electrical current is detected.
The proposed HDD drilling rig shall have adequate pullback capacity to ensure adequate power
for pilot hole(s), remaining stage, and pipe pullback.
2.7.2.3.2.2 Drill Head
The drill head shall be steerable by changing its rotation and shall provide the necessary cutting
surfaces and drilling fluid jets.
2.7.2.3.2.3 Mud Motors
The CONTRACTOR shall satisfy himself with the soil conditions at each and every crossing
location by means of soil investigations to be carried out in order to satisfy himself with the Mud
Motor(s) required for successful completion of the pilot hole(s). The CONTRACTOR is advised
of the likeliness of meeting rocky ground conditions which are highly prevalent in the Abu Dhabi
area. Mud motors shall be of adequate power to turn the required drilling tools without stall.
Should a mud motor not be required for completing the Pilot Hole drilling operation, then the
CONTRACTOR shall provide ADWEA-ADDC-AADC/ENGINEER with other proposed
downhole tools, including the proposed jetting assembly and pilot head details.
2.7.2.3.2.4 Drill Pipe
Drill pipe to be used on this project shall be in accordance with API Full Hole specifications,
Premium Grade S135, presented with up to date third party inspection reports, all to the
satisfaction and approval of ADWEA-ADDC-AADC/ENGINEER.
2.7.2.3.3 Wire Line Steering System
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A wireline Steering Tool guidance system or proven gyroscopic system shall be used to provide a
continuous and accurate determination of the location of the drill head during the drilling
operation. The system shall be capable of tracking at all depths up to one hundred feet and in any
soil condition, including hard rock. It shall enable the driller to guide the drill head by providing
immediate information on the tool face, azimuth (horizontal direction), and inclination (vertical
direction). The guidance system shall be accurate to +/-2% of the vertical depth of the borehole
at sensing position at depths up to 30 meters and accurate to within 1.5 meters horizontally.
The guidance system shall be of a proven type and shall be operated by personnel trained and
experienced with this system. The Operator shall be aware of any magnetic anomalies on the
surface of the drill path and shall consider such influences in the operation of the guidance
system if using a magnetic system.
2.7.2.3.4 Drilling Fluid (Mud) System
2.7.2.3.4.1 Mixing System
The self-contained, closed, drilling fluid mixing system shall be of sufficient size to mix and
deliver drilling fluid. The mixing system shall continually agitate the drilling fluid during drilling
operations.
2.7.2.3.4.2 Drilling Fluids
The drilling fluid shall be composed of clean potable water and appropriate bentonite mud and
appropriate additives. The water shall be with a pH value of 8.5 10. The water and additives
shall be mixed thoroughly and be absent of any clumps or clods. No potentially hazardous
material may be used in the drilling fluid.
The powder-form bentonite shall be thoroughly mixed and allowed to hydrate for a time long
enough to avoid swelling while in the hole. The CONTRACTOR shall provide all mud mixing
details in conformance with the bentonite manufacturers specifications and mixing guidelines,
to ADWEA-ADDC-AADC/ENGINEER for approval.
2.7.2.3.4.3 Delivery System
The mud pumping system shall have adequate capacity and be capable of delivering the drilling
fluid at a constant pressure the delivery system shall have filters in-line to prevent solids from
being pumped into the drill pipe. The connections between the pump and drill pipe shall be
relatively leak-free. Used drilling fluid and drilling fluid spilled during drilling operations shall
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be contained and conveyed to the drilling fluid recycling system. A berm, minimum of 3m high,
shall be maintained around drill rigs, drilling fluid mixing system, entry and exit pits and drilling
fluid recycling system to prevent spills into the surrounding environment. Excess drilling fluids
shall be confined in a containment pit at the entry and exit location until recycling or removal
from the site.
Precaution shall be taken to ensure the fluid does not enter road ways, water ways, storm water
system or sanitary sewerage lines. Pumps and or vacuum truck(s) of sufficient size shall be in
place to convey excess drilling fluid from containment areas to storage and recycling facilities.
Mud disposal shall be at Abu Dhabi Municipality approved locations.
2.7.2.3.4.4 Drilling Fluid Recycling System
The drilling fluid recycling system shall separate sand, dirt and other solids from the drilling
fluid to render the drilling fluid reusable. Spoils separated from the drilling fluid will be
stockpiled for later use or disposal.
2.7.2.3.5 Other Equipment
2.7.2.3.5.1 Pipe Rollers or Sand Bags
Pipe rollers or sand bags shall be used to prevent sagging of the pipe or conduits while pulling
process is in operation. The CONTRACTOR shall ensure that the pipes are never subjected to
friction with abrasive materials, and that they are never dragged onto bare ground that may harm
or severely scratch the coated pipe.
2.7.2.3.5.2 Restrictions
Other devices or utility placement systems for providing horizontal thrust other than those
previously defined in the preceding sections shall not be used unless approved by ADWEAADDC-AADC/ENGINEER prior to commencement of the work. Consideration for approval
will be made on an individual basis for each specified location. The proposed device or system
will be evaluated prior to approval or rejection on its potential ability to complete the utility
placement satisfactorily without undue stoppage and to maintain line and grade within the
tolerances prescribed by the particular conditions of the project.
2.7.2.4
OPERATIONS
2.7.2.4.1 General
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Drilling Procedure
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The entire drill path shall be accurately surveyed with entry and exit stakes placed in the
appropriate locations within the areas indicated on the drawings. If the CONTRACTOR intends
to use a magnetic guidance system, the drill path will then be surveyed for any surface magnetic
variations or anomalies.
The CONTRACTOR shall provide full attention to the possible existence of debris, e.g.
backfilled area that includes rocks, old construction materials, etc., at or around the entry and
exit areas, or anywhere else within the proposed drill path lines. The CONTRACTOR shall have
properly assessed the feasibility of the drill path prior to proceeding with the Works. ADWEAADDC-AADC/ENGINEER shall in no way be held liable for delays, damages, or any other
problems resulting from such circumstances.
2.7.2.5.3 Soil Investigation
The CONTRACTOR shall conduct soil investigation in approved locations so as to ascertain the
prevailing soil details, and to assist him in choosing the drilling assemblies required for accurate
and timely completion of the project to the highest quality assurance levels. The soil
investigation shall be carried out by approved Third Party Contractors specializing in this field of
work, and shall be approved by ADWEA-ADDC-AADC/ENGINEER.
Soil investigation works shall generally be executed in line with Standard Technical
Specification:
S-AAA-TR-CIVIL-SOIL
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bentonite, oils, waste, and all other liquids, solvents, solids, etc. that may be harmful to marine
life and/or agricultural outcrops.
Collection, transportation and disposal of drilling fluids shall be environmentally safe and
comply with local ordinances and government regulation.
2.7.2.5.6 Safety
The CONTRACTOR shall adhere to ADWEA-ADDC-AADC HSE standards and to all
applicable state, federal and local safety regulations and all operations shall be conducted in a
safe manner. Safety meetings shall be conducted at least weekly with a written record of
attendance and topic submitted to ADWEA-ADDC-AADC/ENGINEER.
2.7.2.5.7 Pipe
The pipes to be used on the project shall conform to ADWEA-ADDC-AADC/ENGINEERs
requirements covered elsewhere in this specifications and shall be sourced from approved
manufacturers.
High Density Polyethylene (HDPE) pipes are to be installed at the end of drilling operation to
serve as cable conduits (Ducts) all along the drilling route. Quality of HDPE pipes, pipe
diameter, pipe wall thickness, and method of jointing the pipes shall be proposed by the
Contractor and approved by ADWEA-ADDC-AADC/ENGINEER prior to commencement of
works. Only pipes designed for high pressure working conditions (class SDR 17 or SDR 11 to
ISO-4427, or similar approved) shall be utilized. Operational requirements related to 400kV and
other cables shall be fully respected when deciding on sizes and characteristics of HDPE pipes.
Method of welding the pipes (Ducts) shall be proposed by the Contractor to assure that factor of
safety against joint failure is acceptable. Pipe joints and pipe wall thickness should be of
sufficient strength to resist the highest pulling force during installation and Contractor shall be
required to prove by calculation that strength of proposed pipes is satisfactory. The HDPE pipe
welding equipment should be an automatic butt welding system, which produces for each
welding joint a technical certificate. Each welding certificate should be registered and will be a
part of the documentation of the job. After welding the Contractor should remove the welding
Bed inside the pipe carefully.
For Pipe Arrangement of Underground Cable Conduits using Horizontal Directional Drilling
method, reference shall be made to the below listed drawings which are provided in the
Drawings Section:
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Drawing No.
Title
Site Restoration
Following drilling operations, the CONTRACTOR will demobilize equipment and restore the
work-site to original condition. All excavations will be backfilled and compacted to ADWEAADDC-AADC/ENGINEER satisfaction. Landscaping (if required) shall be carried out by the
CONTRACTOR (or Subcontractor) to the full approval of ADWEA-ADDC-AADC/ENGINEER
and any other concerned authority.
2.7.2.7
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Pilot Hole drill records shall include the following as a mandatory requirement: Project details
including Client, Engineer, Contractor, Date(s), drill pipe details, drillers name, steering
engineers name, mud motor details (if required), drill but size, time or each drill pipe entry,
azimuth, mud pressure, mud volumes, and depth. The CONTRACTOR will be free to add any
other records as he sees beneficial for project quality records.
Reaming records shall include the following as a mandatory requirement: Project details
including Client, Engineer, Contractor, Date(s), reaming step sizes(s), time of reaming, mud
pressure, mud volumes.
Pullback records shall include the following as a mandatory requirement: Project details
including Client, Engineer, Contractor, Date(s), pullback pressure(s), time of each drill rod
removed while pullback operation is in progress, and any other beneficial information the
CONTRACTOR sees fit to suit the project quality records.
2.7.2.7.2 Monitoring Ground Surface Movement
Contractor shall continuously monitor the ground surface, adjacent structures, and buried utilities
and shall control activities such as excavation, tunneling and dewatering to prevent movement
and/or damage to existing structures.
2.7.2.7.3 As Built Drawings
The CONTRACTOR shall provide the Client with AO size drawings (hard or electronic copies)
clearly indicating the installed profiles in relation to the approved bathymetric survey of the
seabed, as well as A0 size drawings (hard & electronic copies) showing plan details of the
installed lines. All as-built drawings shall be to the approval of ADWEA-ADDCAADC/ENGINEER.
2.7.3
Prior to commencing of any new MV power cable installation work the related cable route shall
be checked to find out and to locate crossings of other (existing or planned) MV or HV power
cable circuits.
At locations where other (existing or planned) MV or HV power cables are crossing the new
cable route, the new MV power cables have to be lowered by about 50cm below the existing or
planned MV or below the lowest existing or planned HV cable and to be protected by plastic
pipes. The existing or planned MV or HV power cables shall be protected by (split) plastic pipes.
All plastic pipes shall be filled with Bentonite and the space between the new and existing or
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planned power cables shall be filled with CBS (TR1.2) to minimise hot spot development on
either power cable circuits.
2.7.4
Bentonite
Pipe of crossings roads & HDD shall be filled with Bentonite after power cables have been
pulled in. Bentonite shall not prevent pulling-back of cables in case of a cable failure. Any
settlement of the bentonite compound shall be prevented and the heat transfer shall not diorite
during the life time of the cable.
2.7.5
Sign Boards
For Submarine Cable Crossing Sign Board details, reference shall be made to the below listed
drawings which are provided in the Drawings Section:
Drawing No.
Title
2.8
This section details the requirements for Cable Protection Tiles for the protection of underground
electric Power Cables.
2.8.1
To protect and to indicate the location of the buried cable(s), cable cover tiles shall be placed
above the cable(s):
a)
Manufacture
Tiles shall be manufactured by casting concrete into correctly dimensioned moulds, and
application of an efficient hydraulic pressure. No reinforcement is necessary for the hydraulically
pressed cable cover tiles.
For Cable Cover Tiles details, reference shall be made to the below listed drawings which are
provided in the Drawings Section:
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Drawing No.
Title
c.)
Concrete Slab Protection
Concrete slab protection shall be provided in all the sections of the cable trench passing in the
roadway.
2.8.2
2.8.2.1
Applicable Standards
Except where modified by this specification, the Cable Protection Tiles shall be tested in
accordance with the following British Standards:
BS EN ISO
527
2.8.2.2
Design Criteria
The cable protection tiles shall be suitable for use in ground having high water table and saline
conditions.
Site operating conditions are as per ADWEA/ADWEA-ADDC-AADC General Design Criteria.
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2.8.2.3
Detailed Specifications
2.8.2.3.1 Layouts
Space for ADDC and manufacturers logos
2x
150mm
250mm
Black
15mm holes
Black Text
Yellow
1000mm
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2.8.2.3.2 Materials
The Protection Tiles shall consist of a base material of low density polyethylene (LDPE) to which
has been added only those materials to give the required good finish, strength, durability, colour
and capacity.
2.8.2.3.3 Dimensions and Colours
For dimensions and colours, reference shall be made to table below:
DESCRIPTION
CABLE PROTECTION
TILES
Length
Thickness
6.0 mm (minimum)
Width
Colour
2.8.2.3.4 Markings
The Cable Protection Tiles shall have the caption printed on top in Arabic & English, in
characters not less than 40mm high and shall be specially protected against deterioration, as shown
in the attached drawing.
2.8.2.3.5 Drawings, Samples etc.
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The Supplier shall provide drawings, samples, catalogues, test reports etc. of the items offered by
him with his offer.
All drawings, catalogues, samples and test reports shall be submitted by the Supplier at his expense
and shall become the property of ADDC.
2.8.2.3.6 Inter-locking
Inter-locking using pegs shall be provided on each cable protection tile along its width. The interlocking arrangement shall be such as to ensure easy installation and shall have same tensile
strength as the tile. The centre of the hole drilled to take the pegs shall be 25mm in from the board
end (+/- 2mm).
2.8.2.3.7 Packing & Dispatch
The cable tiles shall be packed in bundles. Tiles per bundle shall not be more than 10 Nos. These
bundles shall be further packed in pallets and size of each pallet shall not be more than 1200 mm x
1200 mm x 1200 mm (length x width x height).
The pallets shall be duly covered and strapped so that the colours of the cable tiles do not fade
when stored in open yard. The pallets shall have proper arrangement for lifting by forklift from all
4 sides. Further, packing shall be such that it affords adequate protection to the enclosed materials
both against climatic conditions and against mechanical damage during transport to its final
destination, including rough handling during sea, rail and road transport and transition from one
point to another.
2.8.2.3.8 Tests
2.8.2.3.8.1 Type Tests
Following type tests shall be carried out on the Protection Tile and the Supplier will be required to
submit copies of test certificates for ADDC review and approval. The Supplier shall submit along
with his offer one copy of test certificates for similar product manufactured in the past.
Tensile stress and elongation tests shall be carried out as detailed in BS EN ISO 527: Parts 1, 2 and
3, on specimens cut from the protection tile. Five specimens shall be taken longitudinally and five
transversely. The tensile stress and the elongation at break shall be the average result of five
specimens in each mode and shall not be less than the values specified below:
1) Minimum ultimate Tensile Stress at Break
(N/mm2)
... 10
2) Minimum Elongation:
Longitudinal (%)
... 300
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Transverse (%)
... 350
Samples of size 200 mm x 50 mm shall be cut along the protection tile such that each sample
contains both background colouring and lettering. Sufficient samples shall be cut to allow one
sample to be placed in each chemical solution. These samples shall be used for assessment of
background discolouration and adhesion of the printing.
The remaining length, including the length from which the samples have been taken, shall be
stored in a light-proof container.
2.8.2.3.8.3.2 Chemical Solutions
Into each of the chemical solutions listed below, shall be placed one sample of size 200 mm x 50
mm:
i) Diesel oil (35 s, Redwood scale, gas oil)
ii) Sulphuric Acid pH 1
iii) Ammonium Hydroxide pH 11.
2.8.2.3.8.3.3 Duration of the Test
The samples shall be immersed in the chemical solutions listed above for:
i) A period of 12 weeks and stored in a light-proof enclosure at an ambient temperature of 20oC.
or
ii) A period of 30 days and stored in a light-proof enclosure at an ambient temperature of 50oC.
2.8.2.3.8.3.4 Examination of Samples
The samples shall be removed from each chemical solution and then washed and dried. The
following properties shall be investigated and the requirements met:
i) Background discolouration:
The background colour of the 200 mm x 50 mm sample shall not have sufficiently discoloured
during the test by comparison with the original protection tile from which the samples were
taken.
ii) Adhesion of Printing:
The adhesion of the printing on the 200 mm x 50 mm sample shall be assessed and shall be
compared with that of the lettering on the original protection tile from which the sample was
taken. No significant change in adhesion quality of the lettering shall be observed.
2.8.2.3.8.4 Impact Test
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A pick similar to a pick-axe will fall against the test object. The pick shall be made of steel. It shall
be assembled to an apparatus which enforces the impact direction and impact point as described
below. The mass of the pick shall be 10 kg and the height of fall shall give an impact energy of 60
Nm.
2.8.2.3.8.4.2 Test Conditions
The test object shall be laid horizontally in dry compacted sand in a firm stable box. A sand layer
of at least 50 mm shall surround the test object. The impact point shall be 50 mm below the sand
surface level.
2.8.2.3.8.4.3 Test Series
Two test series, each with 5 impacts, shall be performed. In one of the series the edge of the pick
shall hit across and in the other along the longitudinal centre of the test object. The testing shall be
made partly at the lowest, partly at the highest temperatures to be considered.
The pick shall hit the longitudinal centre line of the test object. The impact point shall be located at
least 200 mm from the end of the test object or from earlier impact point. Every impact point is
exposed to one hit only.
2.8.2.3.8.4.4 Requirements
The test object is accepted if at least 4 impacts in each series perform as required.
Required performance is that the edge of the pick may make a deformation of tile or pass through
the test object up to a length of 50 mm maximum.
The deformation or pass-through length is to be determined while the pick is still in the test object.
2.9
The Bidder/Contractor shall supply all racks, trays and supporting steelwork for the cables
supplied and installed under this Contract.
Non-magnetic clamps must be used for this purpose, to brace the cables against dynamic impulse
forces during short-circuits.
The spacing of cable-supporting steelwork shall be to the approval of ADWEA/ADDC/AADC.
Wherever cables and accessories are installed and exposed to direct solar radiation, sun shields
of approved material and design shall be applied and installed.
Within the stations, movable footbridges shall be provided in order to enable the
Bidders/Contractor's and any maintenance personnel to step over the cables; number and design
shall be subject to approval.
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For the cable basement of substations the Bidder/Contractor shall prepare the arrangement and
layout for all cables including all future cables in order that crossings are avoided and sufficient
space for future connections is provided. This work shall be co-ordinated with the relevant
substation Bidders/Contractors and the design shall be subject to the approval of
ADWEA/ADDC/AADC.
All iron parts such as footbridges, cable-supporting structures, etc., shall be corrosion protected
as described hereinafter and shall be properly grounded. This is also valid for all nuts and bolts
unless they are of stainless steel.
2.10
Special care shall be taken that all cable entries to joint pits, substations and cables passing fire
rated partition walls and sections, whether utilized or not, are durably and permanently sealed
against water penetration to the satisfaction of ADWEA/ADDC/AADC. All such entrances shall
be rechecked and sealed again before issuance of the Final Acceptance Certificate.
For this purpose, a complete multi cable transit system adaptable to different installation
requirements shall be supplied and assembled.
The cable sealing system shall consist of galvanized or stainless steel frames or flanges to be
fixed at partition wall (fire section) with provision of spares for cables for the final extension of
the respective recesses.
The steel frames of the sealing system shall be filled with modular packing blocks made out of
elastic fire proof and rodent resistant material of different sizes, to accommodate the respective
cables passing through the walls.
Removable compression plates of end packing press wedges shall seal the complete cable transit
system against water pressure and fire.
A complete set of different sized cable adapter blocks inclusive tools, tapes, etc., shall be
supplied. (Amount and size of spare blocks according to final extension requirement).
Each cable, when completely installed, shall have permanently attached to it at each end and at
intermediate positions - as may be considered necessary by ADWEA/ADDC/AADC noncorrodible metal plates with the identification number of the cable, voltage, rating, conductor size
and make engraved or permanently stamped on.
The cable identification numbers shall comply with the cable schedules, which shall be prepared by
the Bidder/Contractor according to the actually laid cables. These cable schedules shall indicate the
cable numbers, cable sizes, voltage, conductor size, termination and connections at each end of the
cable route.
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All cables in cable pits and at entry to building blocks shall be labeled utilizing the aforementioned
type of label. A complete and detailed list of tools and equipment required for sealing the cables
shall be submitted.
2.11
Ladders
Ladders for Link Box Pits, etc., shall be constructed of aluminium stringers and rungs. Stringers
shall be of hollow sections 50 x 30 x 3 mm with a width of 450 mm; rungs shall be 20 mm
diameter at distances of 0.3 m, and shall be anchored to hooks from the roof slab or in the wall.
Isolation material shall be used to avoid contact between dissimilar metals.
2.12
For Cable Route Marker details, reference shall be made to the below listed drawings which are
provided in the Drawings Section:
Drawing No.
Title
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Concrete cable route markers shall be installed after all reinstatement has been carried out.
2.13
Steel Structures
The supply and installation of all required hot dip galvanised and suitably painted steel structures
for supporting cables, sealing ends near the switchgear, and other installations in relation to the
cable laying shall also be included.
2.14
Painting
All paint or coating works shall be executed in compliance with this Specification and
Manufacturers specific instructions and Technical Standard Specification, Part:
S-AAA-CORR
Corrosion Protection
Manufacturer, type and colour of paints/coatings to be applied are subject to the approval of
ADWEA/ADDC/AADC.
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