Wellhead Geothermal
Wellhead Geothermal
Wellhead Geothermal
Geothermics
journal homepage: www.elsevier.com/locate/geothermics
a r t i c l e
i n f o
Article history:
Received 6 May 2013
Accepted 2 April 2014
Available online 8 May 2014
Keywords:
Geothermal
Wellhead power plant
Project development
Economical comparison
a b s t r a c t
The objective of this paper was to do an economic comparison between the traditional approach to
geothermal projects and a well-head method, where smaller power plants were installed on each well
to considerably reduce the time until energy production begins.
The two methods were compared in a hypothetical steameld, based on their NPV and net power production. The comparison showed that wellhead power plants benet geothermal projects by increasing
the power output and NPV by as much as 5% and 16% respectively, depending on how early they can start
production and the rate of installation.
2014 Elsevier Ltd. All rights reserved.
1. Introduction
1.1. Advantages of geothermal energy
Geothermal energy for power production has many advantages
over other sources of energy, which include:
High capacity factor (above 90%); higher than other renewable energy technologies and comparable to fossil fuel power
plants. This allows geothermal power plants to provide stable
and reliable base load power output, usually for several decades
(Gehringer, 2012, p. 2).
Flexibility; geothermal power plant loads can be increased or
decreased depending on demand. This can help an energy system where other intermittent sources of energy are used (e.g.
solar or wind) remain stable.
Low cost of energy produced (LCOE); between 410 US cents
per kWh with current prices (Cross and Freeman, 2009), mainly
because there is low operational cost and a high capacity factor,
offering an economically attractive power operation.
Low land use per unit of energy produced; low CO2 emissions and
relatively small environmental impact compared to other energy
sources.
Development of a domestic energy source that reduces the risks
related to the price of imported fuels.
WH
WH
WELLHEAD
POWER PLANT
WELLHEAD
POWER PLANT
ELECTRIC LINES
STEAM
GATHERING
LINES
CENTRAL
TRANSFORMER
STATION
TRANSMISSION
LINE TO GRID
WH
WELLHEAD
POWER PLANT
WH
WELLHEAD
POWER PLANT
WH
WELLHEAD
TRANSMISSION
LINE TO GRID
using a turbine and a generator in an energy process. The difference is the source of heat: in geothermal power plants geothermal
uids provide the heat from the hydrothermal system.
Geothermal power plants are basically divided in two groups:
steam cycles and binary cycles.
In the steam cycle the geothermal uid is allowed to boil or
ash above boiling point by lowering the pressure and becoming
a two-phase uid, and then the steam is separated from the brine
and expanded in a turbine. The process of lowering the pressure to
boil the uid is called ash process.
The single ash power plant is the mainstay of the geothermal
power industry (DiPippo, 2008) with more than 40% of the installed
capacity of geothermal power plants (Bertani, 2012). The double
ash power plant is basically the same as a single ash power plant;
the only difference is that the liquid phase from the rst ash process is separated again to extract more steam at a lower pressure.
The double ash power plant can usually obtain between 2025%
additional power output compared to a single ash power plant
(DiPippo, 1999) but with additional components and cost. Backpressure power plants also use the steam produced from a ashing
process, the difference is that their turbines discharge the steam to
the atmosphere, they produce less energy than condensing turbines
but they are the most simple of all, they do not have condensers,
gas extraction systems and cooling towers, thus making them more
portable. They are also of the lowest cost (Hiriart, 2003).
The binary cycles use a secondary working uid in a closed cycle.
Heat exchangers are used to transfer heat from the geothermal uid
to the working uid, the working uid is vaporized and expanded
in a turbine, and the cooled geothermal uid is reinjected to the
reservoir.
In this study the power plants used were:
WH
WH
STEAM
GATHERING
LINES
CENTRAL POWER
PLANT
TRANSMISSION
LINE TO GRID
WH
WH
WH
WELLHEAD
TRANSMISSION
LINE TO GRID
Fig. 2. Schematic layout of a central power plant.
Table 1
Hypothetical steameld well properties: productivity curve parameters and
enthalpy (h).
Well
h (kJ/kg)
Type of well
1
2
3
0.003
0.008
0.0052
0.032
0.262
0.101
10.03
37.5
50.76
2660
2500
1990
High enthalpy
4
5
6
7
0.038
0.047
0.034
0.009
0.942
1.131
0.739
1.56
61.23
19.35
78.03
82.95
1800
1750
1740
1500
Medium enthalpy
8
9
10
0.179
0.038
0.059
3.265
0.578
1.261
15.27
22.78
43.33
1220
1170
1110
Low enthalpy
Table 2
Scenarios and subscenarios.
Scenarios
Permanent
Subscenarios
1
2
3
(1)
Complementary
9
10
Table 2). All of the subscenarios utilized the geothermal uid from
the hypothetical steameld created, as dened in Section 2.1.
(2)
Early stage
the condensing type, but are easier to move once the central power
plant is ready to be installed, and are cheaper due to having fewer
components. In this study the working uid chosen for the binary
power plant was methanol. Methanol was chosen because the temperature of the geothermal uid used to heat the working uid is at
a temperature close to 200 C, and it is important to use a working
uid that has a critical point above the temperature of the geothermal uid. The critical point of methanol is 240 C at 78.5 bar-a. Most
common working uids, like isopentane or isobutene, have critical
points lower than 200 C.
As mentioned in the introduction, one important advantage of
wellhead power plants is that they can produce optimum power
from each well. In these scenarios the separator pressure was calculated to optimize power output for each well.
An important factor in this scenario was to consider a resale
value or scrap value of the wellhead power plants for the nancial
calculations; this will be further discussed in the cost estimation
section.
The power output calculations were done using the EES software
(Engineering Equations Solver version 9.203) (Klein and Alvarado,
2002) with the equations governing the power cycles for each type
of power plant in every scenario (DiPippo, 2008).
It is important to note that the calculations results for the high
enthalpy wellhead power plants (subscenario 7) resulted in an optimum separator pressure that is above what currently available
wellhead power plants can achieve. Despite this, it was decided to
perform the calculations with these results to illustrate the potential of those wells.
plant has to have most of the wells drilled and tested before it can
operate. This TD is dependent on the number of wells in a steameld and the number of drilling rigs operating in the steameld. For
this study one drilling rig was assumed.
The time it takes to drill one well is considered to be:
where WHT is the time for a wellhead power plant to start production and CT is the time for a central power plant to start production.
In all the 10 subscenarios the TD was the same.
For this study the cost estimation was done to measure the feasibility of the subscenarios. The type of cost estimate used in this
study is what is commonly referred to as order of magnitude.
The costs considered for the power plant options discussed in
this study were:
And then
TD = CT WHT
(3)
where CC is the capital cost in USD/kW, CPP is the cost per kW of the
power plant, and W is the gross power output of the power plant
in MW.
In the options where the wellhead power plants were installed
in the early stages of development while the central power plant
was being built, it was important to consider the resale value to
be used. The only information found on some resale value for
0.0025(W 5)
(4)
(5)
where c.f., capacity factor; NPO, net power output = gross power
output parasitic loads; price, the price of electricity, in this study
the price considered is 0.1 USD/kWh.
For this study the capacity factor considered for all the power
plants was 90% which is well in the range of geothermal power
plants (Gehringer, 2012). Capacity factor is dened as the electricity
produced in a period of time divided by electricity the power plant
(6)
n
i=0
CFi
(1 + dr)
(7)
Table 3
Power output, revenue and cost results of the single ash and the double ash central power plants.
Subscenarios
Separator pressure
(bar-a)
Medium pressure
separator (bar-a)
Temp. ( C)
Mass ow of
wells (kg/s)
Net power
(KW)
Revenue
(103 $/year)
Power plant
cost (103 $)
O&M
(103 $/year)
Steam gathering
(103 $)
13
191
.6
438
115,047
90,703
142,732
14,006
29,438
15
198
.3
427
.9
127,227
100,305
152,152
15,025
32,592
Table 4
Power output, revenue and cost results of the wellhead power plants with condensing turbines.
Well
1
2
3
4
5
6
7
8
9
10
Total
Separator
pressure (bar-a)
Temp. ( C)
Well mass
ow (kg/s)
Net power
(KW)
Revenue (103
$/year)
19
27
22
16
13
15
5
8
6
6
209.8
228.1
217.3
201.4
191.6
198.3
151.9
170.4
158.9
158.9
9.555
38.74
50.47
66.57
26.11
81.47
74.93
29.93
24.88
48.77
5583
21,608
18,483
19,760
7248
22,568
14,295
3838
2922
5040
4401
17,035
14,571
15,578
5714
17,792
11,270
3025
2303
3973
9676
35,599
30,768
32,812
12,519
37,167
24,323
6719
5142
8811
570
2203
1886
2020
741
2308
1473
394
300
518
897
3330
2873
3066
1162
3478
2267
622
476
817
451.4
121,345
95,668
203,540
12,417
18,993
Power plant
cost (103 $)
Transmission
cost (103 $)
O&M cost
(103 $/year)
Table 5
Net present value results of the permanent scenario.
Net present value (103 $)
Subscenarios
1
2
3
271,179
307,099
239,361
Table 6
Net present values (in 106 USD) calculated in the sensitivity analysis for subscenario
1 and subscenario 2.
Time difference (TD)
Subscenario 1
6
294
12
271
Subscenario 2
18
250
24
230
6
333
12
307
18
283
24
261
Table 7
Net present values (in 106 USD) calculated in the sensitivity analysis of subscenario
3.
Order of drilling
Rate of installation
12
18
1 every three
months (3)
1 every three
months (3)
1 every month (1)
239
260
24
222
267
Table 8
Power output, revenue and cost results of the binary wellhead power plants.
Well
1
2
3
4
5
6
7
8
9
10
Totals
Optimum separator
pressure (bar-a)
Temp. ( C)
Well mass
ow (kg/s)
Net power
(KW)
17.2
24.92
25.46
18.31
14.54
18.49
6.39
9.05
8.31
6.97
204.9
223.8
225
208
196.9
208.5
161.4
175.7
172
164.9
9.693
39.06
49.96
65.74
25.86
80.07
72.60
30.16
24.96
49.26
5364
20,948
21,009
24,113
8948
28,335
16,379
4517
3340
5770
447
138,723
Revenue
(103 $/year)
Power plant
cost (103 $)
Transmission
cost (103 $)
O&M cost
(103 $/year)
4228
16,515
16,563
19,010
7054
22,339
12,913
3561
2633
4549
14,357
53,404
53,580
60,463
23,628
70,011
42,299
12,121
9006
15,451
628
2471
2480
2828
1047
3324
1925
529
391
677
988
3709
3722
4207
1629
4884
2930
833
619
1063
109,369
354,322
16,304
24,587
10
Table 9
Power output, revenue and cost results of wellhead power plants with backpressure turbines.
Well
1
2
3
4
5
6
7
8
9
10
(kg/s)
Well m
Net power
(KW)
Transmission
cost (103 $)
23
32
31
20
16
20
10
10
10
10
9.179
37.69
48.89
64.87
25.41
79.21
66.45
30.02
24.76
50.04
3642
14,695
12,418
12,586
4475
14,334
7751
2171
1595
2749
2871
11,585
9790
9922
3528
11,300
6110
1711
1257
2167
5485
21,410
18,217
18,454
6723
20,907
11,530
3284
2417
4151
364
1469
1241
1258
447
1433
775
217
159
274
576
2261
1922
1947
706
2208
1213
344
253
435
447
76,416
60,246
112,581
7641
11,869
219.6
237.5
235.7
212.4
201.4
212.4
179.9
179.9
179.9
179.9
Total
O&M (103
$/year)
Table 10
Net present value of the early stage scenario.
and cost of the single ash central power plant installed once all
the wells were drilled and tested (see Table 3). In this scenario
a resale value of the wellhead power plants was included in the
calculations when they were replaced by the central power plant.
Subscenarios
4
5
6
268,628,886
256,519,329
270,979,452
Table 11
Net present values (in 106 USD) calculated in the sensitivity analysis of early stage scenario.
Order of drilling
Rate of installation
Subscenario 5
Subscenario 6
12
18
24
12
18
24
12
18
24
290
293
284
286
269
269
276
269
255
250
275
269
249
236
275
268
287
292
266
276
257
264
250
246
235
239
245
240
223
217
240
235
292
294
289
288
271
271
278
271
256
251
270
265
246
236
263
258
Table 12
Power output results of the complimentary scenario with wellhead power plants for HP wells (subscenario 7).
Well
WHPP for high pressure wells
1
2
3
27
97.15
10,459
410
10
443.25
109,821
120,280
11
Table 13
Power output results for subscenarios 810.
Well
Subscenario 8
Subscenario 9
Subscenario 10
Separator
pressure
(bar-a)
Well m
(kg/s)
Net power
(KW)
Separator
pressure
(bar-a)
Well mass
ow (kg/s)
Net power
(KW)
Separator
pressure
(bar-a)
Well m
(kg/s)
Net power
(KW)
17
14
334.6
105,093
14
334.6
105,093
14
334.6
105,093
29.93
3838
9.05
30.16
4517
10
30.02
2171
9
10
6
6
24.88
49
2922
5040
8.31
6.97
24.96
49.26
3340
5770
10
10
24.76
50
1595
2749
438
116,893
439
111,608
Total
439
118,720
Table 14
Revenue and cost results of complementary scenario.
Subscenarios
7
8
9
10
Revenue
Cost
Revenue ($/year)
O&M ($/year)
Transmission ($)
97,006,313
92,158,441
93,598,848
87,991,747
156,088,419
155,064,745
170,970,170
144,244,334
15,192,535
15,037,622
15,637,544
14,155,165
1,045,900
1,213,300
1,598,400
651,500
28,145,750
26,880,500
26,880,500
26,880,500
7
8
9
10
291,519,995
267,080,461
257,089,397
257,745,210
18
239
239
239
239
12
258
258
258
258
278
278
279
279
24
221
221
221
221
18
238
238
239
239
257
257
258
258
12
6
277
278
278
278
231
231
232
232
24
18
248
248
249
249
267
267
268
268
287
288
289
289
251
251
251
251
12
6
24
18
271
271
271
271
292
292
292
292
12
6
314
314
314
314
Subscenario 10
Subscenario 9
Subscenario 8
Subscenario 7
Rate of installation
plants. It is possible that the results would be different in a steameld with wells with lower enthalpies or lower mass ows than
those from the hypothetical steameld. In these scenarios there
was no benet from a time difference (TD) between the wellhead
and the central power plants, because both types of power plants
were used simultaneously, so the NPV follows the same trend as
the NPV of the central power plants.
4. Conclusions
Order of drilling
Table 16
Net present values (in 106 USD) calculated in the sensitivity analysis of complementary scenario.
221
221
222
222
24
12
13
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