Design of Sequential Excavation Method F
Design of Sequential Excavation Method F
Department of Mining and Metallurgy Engineering, Amirkabir University of Technology, Tehran, Iran
Department of Mining Engineering, Sahand University of Technology, Tabriz, Iran
c
P.O.R Consulting Co., Tehran, Iran
d
Department of Civil and Environmental Engineering, University of Tarbiat Modarres, Tehran, Iran
b
a r t i c l e
i n f o
Article history:
Received 31 July 2012
Received in revised form 21 December 2012
Accepted 4 January 2013
Keywords:
Soft ground
Sequential excavation methods
Surface settlement
Large span tunnels
Sequencing schemes
Trailing distance
a b s t r a c t
Modern tunnel design and construction requires appropriate techniques and technologies during all
phases of a tunnel project. Selecting a suitable excavation procedure for large span urban tunnel projects
in soft ground is a key factor for successful construction of the project. The costs and time for tunnel construction are strongly inuenced by the choice of the excavation procedure. This research focuses on the
selection of excavation method, excavation sequence and optimum trailing distance between different
excavation stages in soft ground urban tunnelling. Considering soft ground condition and the big cross
section of the Niayesh urban road tunnel project, sequential excavation method (SEM) was selected for
tunnel construction. In this phase, Central Diaphragm (CD) and Side wall Drift (SD) methods were proposed for tunnel construction and appropriate method was selected based on its potential to limit surface
settlements. Then, different excavation sequences considering side wall drift method were planned and
modelled using three dimensional nite element method and optimal excavation sequence was selected.
Finally, the trailing distance between different excavation stages were analysed numerically and the optimal distance with minimum surface settlement was determined.
2013 Elsevier Ltd. All rights reserved.
1. Introduction
With rapid development of cities, the accelerated urbanisation
has made the development and utilisation of underground spaces
become the very important factor affecting the sustainable development of urban society. When a large span tunnel or underground
space is excavated, it inevitably disturbs the in situ stress eld
which causes ground movements leading to surface settlement,
which may cause serious damage to adjacent structures.
Tunnel design and construction requires the use of appropriate
techniques and technologies during all phases of a tunnel project.
Selecting an appropriate excavation procedure for large span urban
tunnel projects in soft ground is a key factor for successful completion of the project. The costs and time of tunnels construction are
strongly inuenced by the excavation procedure. During the selection of excavation procedure, it needs to take into account many
considerations such as operational, economic, and environmental
issues in tunnelling eld. The ground surface settlement induced
Corresponding author. Address: Department of Mining and Metallurgy Engineering, Amirkabir University of Technology (Tehran Polytechnic), 424 Hafez Ave.,
Tehran 15657-4413, Iran. Tel.: +98 21 64542952, +98 912 516 0311 (Cell); fax: +98
21 640 5846.
E-mail address: [email protected] (M. Sharifzadeh).
0886-7798/$ - see front matter 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.tust.2013.01.002
179
Table 1
Summary of geological characteristics of Tehran Alluvium formations.
Formation
name
Grain size
A Hezardarreh
Sandy gravel
sand, dipped
Sandy gravel
boulders
Sandy gravel
B Kahrizak
C Tehran
alluvial
D Recent
alluvium
to gravelly
bedding
to gravelly sand,
to gravelly sand
Compaction
Thickness
(m)
High
cemented
Medium
cemented
Medium
cemented
Uncemented
>1000
60
60
<10
conditions along the Niayesh tunnels routes, The tunnel will pass
through A and B formations (P.O.R. Consulting Co., 2008).
Fig. 1. A plan of Niayesh road tunnel project in urban area in Tehran, Iran.
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The soil layers are composed of dense sandy gravels and also
sand, both contain silt and clay material. These materials contain
550% ne-grained soils. Moreover, silty and clayey interlayer
has been observed. The ground considered consists of a 15 m thick
mixed ll material including sand, gravel, and silty clay. Underlying the ll layer is an alluvial deposit extending below the tunnel
invert (P.O.R. Consulting Co., 2008).
3. Finite element simulation
3.1. The numerical method
Usually the excavation process is simulated step by step with
FEM modelling. Numerical analysis encompasses 1D, 2D and 3D
analysis. Based on the nature of stress and displacement distribution requires selection of 2D or 3D analysis. The use of 3D modelling is almost mandatory if one wants to correctly study the effects
of the tunnel excavation process, so that 3D models are under continuous development, and are being applied to increasingly complex problems. The use of 3D models can be useful to analyses
the real sequence of soil excavation, face reinforcing and tunnel
lining. In this research, 3D nite element models with the capability of simulating the sequential excavation processes were adopted
in order to simulate tunnelling process.
loading, soil shows a decreasing stiffness and simultaneously irreversible plastic strains develop. In the special case of a drained triaxial test, the observed relationship between the axial strain and
the deviatoric stress can be well approximated by a hyperbola.
Such a relationship was rst formulated by Kondner (1963) and later used in the well known hyperbolic model (Duncan and Chang,
1970). The Hardening-Soil model, however, supersedes the hyperbolic model by far; rstly by using the theory of plasticity rather
than the theory of elasticity, secondly by including soil dilatancy
and thirdly by introducing a yield cap.
As for the MohrCoulomb model, limiting states of stress are
described by means of the friction angle, u, the cohesion, c, and
the dilatancy angle, w. However, soil stiffness is described much
more accurately by using three different input stiffnesses: the triaxial loading stiffness, E50, the triaxial unloading stiffness, Eur, and
the oedometer loading stiffness, Eoed. As average values for various
soil types, we have Eur 3 E50 and Eoed E50, but both very soft and
very stiff soils tend to give other ratios of Eoed/E50 (Users Manuals
of Plaxis 3D Tunnel 1.2, 2001). The shotcrete lining was assumed to
behave in a linear elastic manner. Table 2 summarises the geotechnical properties used in the analyses (P.O.R. Consulting Co., 2008).
The shotcrete lining properties which were used in modelling are
presented in Table 3.
3.3. Verication of the numerical model
Fig. 3. Finite element model of Niayesh 3.5 lanes cross section tunnels.
181
015
>15
a
Unsaturated
density cunsat
(kN/m3)
Saturated
density csat
(kN/m3)
Elasticity modulus
16
18
17
19
2.423 105
2.827 105
unloading, Eref
ur
(kN/m2)
Elasticity
modulus secant,
Elasticity modulus
2
Eref
50 (kN/m )
edometer, Eref
Oed
(kN/m2)
8.077 104
9.423 104
8.077 104
9.423 104
Cohesion,
C (kN/m2)
Unloading/
reloading Poisson
ratio, tur
Internal
friction
angle, u
()
a
K nc
0
30
40
0.2
0.2
34
36
0.44
0.41
sin u).
Table 3
Shotcrete lining properties used in modelling.
Lining type
Poisson ratio
Weight, W (kN/m/m)
Element
Temporary lining
Permanent lining
0.2
0.2
5.35
7.5
0.25
0.35
Elastic
Elastic
2.73 104
7.5 104
5.25 106
7.35 106
Fig. 5. Surface settlement trough obtained from analysis and eld measuring in Niayesh trafc tunnel.
182
Fig. 6. Empirical determination of excavation method based on span size and the
ration of uniaxial compressive strength (UCS) to vertical stress on the tunnel.
the numerical nite element method, in order to select the appropriate excavation method considering ground surface settlement.
Tunnel excavation sequences which were used in numerical
simulation are shown in Fig. 7, for both Side wall Drift (SD) method
and Central Diaphragm (CD) method. According to Fig. 7, SD and
CD methods were excavated in 7 and 6 stages respectively.
Initial lining consisting shotcrete, lattice girder and mesh were
considered in numerical analysis and, it was assumed that the nal
concrete lining will be placed at long distance from the excavation
face; hence it was not considered in the numerical analysis.
The results obtained from the 3D FEM models are relative to the
completion of the excavation and initial lining. The surface settlement proles for both CD and SD excavation methods are illustrated. As shown in Fig. 8, in the SD and CD methods, the
maximum surface settlements are about 29.4 mm and 37 mm
were occurred over the tunnel centerline respectively. Based on
the modelling results, the CD method induces more surface settlement than the SD method. Therefore the SD method was preferred
over the CD method, considering its capability in limiting ground
surface settlements as well as tunnel deformations. Although partitioning the face through staged excavation typically results in reduced face advance rates, more stages of temporary support
installation, and additional underpinning and delayed closure of
the tunnel liner.
Settlement stationary conditions develop at a certain distance
behind the tunnel face. The different values have been reported
for this distance in various researches. Desari et al. (1996) stated
that stationary settlement conditions will establish at 2TD
(TD = Tunnel equivalent Diameters) behind the face, while Vermeer et al. (2002) reported 5TD. The longitudinal settlement proles for both the SD and the CD methods are demonstrated in
Fig. 9. According to Fig. 9, the settlement has been started at the
4TD distance ahead of the tunnel face, and it has been reached to
maximum deformation condition at the 2TD distance behind the
tunnel face. Modelling results are in good agreement with statements by Desari et al. (1996).
4.2. Optimum excavation sequence
In order to implement SEM in a cost effective way, it is essential
to fully understand the inuence of face advancing sequence on the
tunnelling performance. The main factor in the selection of optimal
excavation sequences, it is to limit surface settlement. Selection of
excavation sequences depends on the tunnel geometry, ground
properties, groundwater table, etc. Only a few researches have
been performed to understand the effects of different face advancing methods of tunnelling performance (Bowers, 1997; Karakus
and Fowell, 2003; Farias et al., 2004). These studies have provided
valuable information but they are limited to specic tunnelling
cases and 3D effects of various face advancing methods on the tunnelling performance have been considered in a few researches.
During construction of a tunnel project in urban areas, tunnel
face is partitioned to have temporary drifts in order to promote
the face stability and to reduce ground surface deformations and
settlements. The size of the drifts should be designed to enable safe
excavation and lining installation, considering the size of the tunnelling equipment.
As discussed more extensively by Szechy (1967), the arrangement of underground openings and their excavation sequence depend on the necessary operations to be conducted in them
(excavation method, installation and construction of temporary
and permanent support, short-term and long-term use, etc.), the
nature of the ground, and in situ stress conditions encountered.
Therefore, there is a practical need to simulate the different phases
of tunnel construction and, nd the optimal construction
procedure.
183
Fig. 7. Subdividing of (a) the Side wall Drift (SD) method and (b) the Central Diaphragm (CD) method.
Fig. 8. The computed transverse surface settlement proles for CD and SD excavation methods.
Fig. 9. Longitudinal settlement proles for the CD and the SD excavation methods.
centerline for (a) and (f) excavation schemes. Based on the numerical modelling results, the (a) excavation scheme had the lowest
surface settlement and it was selected as the optimal scheme for
the excavation of Niayesh urban tunnel project. Results show that
the rapid closure of the supporting ring and the excavation stage of
the central gallery (middle drift) are the most important factors in
controlling tunnel deformations and surface settlements in soft
ground tunnelling. Based on Fig. 11, the excavation of the central
gallery (middle drift) in the last stages reduces the surface
settlements.
Excavation volume of each stage has bilateral effects on surface
settlement. Small excavation volume leads to less displacement
and surface settlement. On the contrary, smaller excavation volume increase number of excavation stages and delay to support
ring closure that leads to increase the surface settlements. Closing
the support ring in soft ground must be installed in fewer steps and
delaying the ring closure results in large deformations and settlements. The rapid ring closure by adopting a larger excavation volume is more effective than adopting a smaller excavation volume
184
VII
VII
VII
Fig. 10. Proposed excavation schemes for Niayesh tunnel in the Side wall Drift (SD) method.
Fig. 11. Transverse settlement proles for the proposed excavation schemes (in Fig. 10) for the Niayesh tunnel.
for limiting the tunnel crown deformations and surface settlements in soft ground tunnelling at shallow depth if the face stability is adequately maintained.
Longitudinal settlement proles for different proposed excavation sequences (in Fig. 10) are shown in Fig. 12. According to
Fig. 12, among six proposed schemes, the (a) and (b) schemes are
proper excavation schemes, based on their potential for minimising the ground surface settlements. Based on Fig. 12, ratio of the
surface settlement above the tunnel face to the nal settlement,
(i.e., Sv/Sv,max), is almost 50%. This result is in excellent agreement
with empirical relations which have been given by Attewell and
Woodman (1982).
5. Optimal trailing (lagged) distance between excavation stages
Tunnel excavation causes a disturbance of the initial state of the
stress in the ground and creates a stress regime in the form of a
bulb around the advancing tunnel face. The extent of the stress disturbance around an active heading depends mainly on ground conditions, distance between different excavation stages, the
excavation round length and etc. This disturbance begins up to
two excavation diameters ahead of the active tunnel face as shown
indicatively in Fig. 13. While a large disturbance zone will be produced during full-face excavation method, this zone can be reduced by adopting the sequential excavation method and
appropriate trailing distance between different faces and therefore
surface settlement will be limited. In order to reduce the disturbance zone around the tunnel in SEM methods, the excavation
faces must be excavated in small sections. Depending on the size
185
Fig. 12. Longitudinal settlement proles for the proposed excavation schemes (in Fig. 10) for the Niayesh tunnel.
Fig. 13. SEM tunnelling and excavation inuence zone (U.S. DTFHA, 2009).
186
Fig. 15. Transverse surface settlement curves for different trailing distances between the side drifts and middle drift faces.
than 15 m (1 TD). Based on these results, the optimal trailing distance between side drifts are recommended to be more than
15 m (1 TD).
187
Fig. 17. Plan view, longitudinal and transverse sections with variable distance between the face of side drifts.
Fig. 18. Transverse surface settlement curves at left gallery section for different trailing distances between the side drifts.
Fig. 19. Transverse surface settlement curves at right gallery section for different trailing distances between the side drifts.
188
6.
7.
8.
9.
Acknowledgements
The authors would like to express the appreciation and thanks
to the managers and personnel of P.O.R and D2 consult joint venture for their contribution to this research.
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