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DPWH Minimum Test Requirements PDF

This document outlines the minimum testing requirements for various items of work from the DPWH Standard Specifications for Highways, Bridges and Airports. It provides the testing required for different types of earthwork, subbase, base courses and surface courses. For each item, it specifies the required tests for aggregates, mix designs, cement, asphalt and compacted work, with testing frequency generally every 300 cubic meters of material or 150 mm of compacted layer. It seeks to ensure quality control of construction materials and compliance with specifications.

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William
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100% found this document useful (4 votes)
2K views30 pages

DPWH Minimum Test Requirements PDF

This document outlines the minimum testing requirements for various items of work from the DPWH Standard Specifications for Highways, Bridges and Airports. It provides the testing required for different types of earthwork, subbase, base courses and surface courses. For each item, it specifies the required tests for aggregates, mix designs, cement, asphalt and compacted work, with testing frequency generally every 300 cubic meters of material or 150 mm of compacted layer. It seeks to ensure quality control of construction materials and compliance with specifications.

Uploaded by

William
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SCHEDULE OF MINIMUM

REQUIREMENTS

GOVERNING ITEMS OF
WORK OF THE DPWH '
STANDARD SPECIFICATIONS
FOR HIGHWA y~ BRIDGES~
AND AIRPORTS
,

1998

Schedule of Minimum Test Requirements Governing

Items of Work of the DPWH Standard Specifications

For Highways, Bridges and Airports, 1988

(VOLUME II)

PART C - EARTHWORK
Item 100 - Clearing and Grubbing
Tests: None
Item 101 - Removal of Structures and Obstruction
Tests: None
Item 102 - Excavation
Tests:
For every 1500 m3 or fraction thereof:
1 - G, Grading Test
1 - P, Plasticity Test (LlL, PL, PI)
1 - C, Laboratory Compaction Test
For every 150 mm layer in uncompaction depth
1 - D, Field Densitv
Item 104 - Embankment
Tests:
For every 1500 m3 or fraction thereof:
1 - G, Grading Test
1 - P, Plasticity Test (L1L, PL, PI)
1 - C, Laboratory Compaction Test
For each 500 m2 of each layer of compacted fill or fraction thereof at least one group of three In - Situ density
tests. The layers shall be placed not exceeding 200 mm in loose measurement or bas~d on the result of compaction
trials.
Item 105 - Subgrade Preparation
Tests:
For every 1500 m3 or fraction thereof:
1 - G, Grading Test
1 - P, Plasticity Test (L1L, PL, PI)
1 - C, Laboratory Compaction Test
Item 106 - Compaction Equipment
Tests:
For every 1500 m3 or fraction thereof
1 - G, Grading Test
1 - P, Plasticity Test (LlL, PL, PI)
1 - C, Laboratory Compaction Test
Item 107 Overhaul
Tests: None

PART D - SUBBASE AND BASE COURSE


Item 200 - Aggregate Subbase Course
Tests:
For every 300 m3 or fraction thereof:
1 - G, Grading Test
1 - P, Plasticity Test (LlL, PL, PI)

t..-

For every 1500 m3 or fraction thereof:


1 - C, Laboratory Compaction Test
For every 2500 m3 or fraction thereof:
1 - CBR, California Bearing Ratio Test
For every layer of 150 mm of compacted depth I based on the results of compaction trials.
At least one group of three in - situ density tests for each 500 01 2 or fraction thereof.

11 <)

Item 201 - Aggregate Base Course

Tests:

For every 300 m3 or fraction thereof:


1 - G, Grading Test
1 - P, Plasticity Test (LlL, PL, PI)
For every 1500 m3 or fraction thereof:
1 - Q, Quality Test (Grading, Plasticity and Abrasion)
1 - C, Laboratory Compaction Test
For every layer of 150 mm of compacted depth / based on the results of compaction trials.
At least one group of three in - situ density tests for each 500 m2 or fraction thereof.
Item 202 - Crushed Aggregate Base Course
Tests:
For every 300 m3 or fraction ~hereof:
1 - G, Grading Test
1 - P, Plasticity Test (LlL, PL, PI)
For every 1500 m3 or fraction thereof:
1 - F, Fractured Face
Item 203 - Lime Stabilized Road Mix Base Course
Amount of Lime to be added:
3 to 12 mass percent of dry soil aggregatt

Tests:

B.

C.

D.

Soil Aggregate
For every 300 m3 or fraction thereof:
1 - G, Grading Test
1 - P, Plasticity Test (LlL, PL, PI)
For every 1500 m3 or fraction thereof:
1 - Q, Quality Test (Grading, Plasticity and AbraSion)
Mix

For every 300 m3 or fraction thereof:

1 - C, Laboratory Compaction Test

1 - UC, Unconfined Compression Test

1 - CBR, California Bearing Ratio Test

Compacted Base Course


For every layer to 150 mm compacted depth
1 - D, Field Density Test for every 150 m or fraction thereof
1 - T, Thickness determination for every 150 m or fraction thereof
Hydrated Lime

For every 100 t or fraction therof:

1 - Q, Quality Test

Item 204 - Portland Cement Stabilized Road Mix Base Course Amount
Amount of Cement to be added:
6 to 10 mass of dry soil aggregate
Tests:
A
Soil Aggregate
For every 300 m3 or fraction thereof:
1 - G, Grading Test
(LlL, PL, PI)
1 - P, Plasticity Test
For every 1500 m3 0r fraction thereof:
1 - Q, Quality Test (Grading, Plasticity and Abrasion)
B,
Cement
1 - Q, Quality Test for every 2000 bags or fraction thereof
C.
Water

1 - Q, Quality TesUProject Engineer's Certificate

D.
Mix

For every 300 m3 or fraction thereof:

1 - C, Laboratory Compaction Test

1 - UC, Unconfined Compression Test

1 - CBR, California Bearing Ratio Test

120

E.

Compacted Base Co~rse


For every layer to 150 mm compacted depth:
1 - D, Field Der.sity Test for every 150 m or fraction thereof
1 - T, Thickness determination for every 150 m or fraction thereof

Item 205 - Asphalt Stabilized Road Mix Base Course

Amount of Asphalt to be added:

4 to 7 mass of dry soil aggregate

Tests:
A.
Soil Aggregate
.

For every 300 m3 or fraction thereof

1 - G, Grading Test

1 - P, Plasticity Test (LlL, PL, PI)

For every 1500 rn 3 or fraction thereof:

1 - Q, Quality Test (Grading, Plasticity and Abrasion)

Emulsified Asphalt:
1 - Q, QualityTest for every 40 t or 200 drums or fraction thereof
B.
Mix

For every 300 m3 orfraction thereof:

1 - C, Laboratory Compaction Test

1 - UC, Unconfined Compression Test

1 _. CBR, California Bearing Ratio Test

C.
Compacted Base Course
For every layer to 150 mOl compacted depth:
1 - D, Field Density Test for every 150 m or fraction thereof
1 - T, Thickness determination for every 150 m or fraction thereof
Item 206 - Portland Cement Treated Plant Mix Base Course
Amount of Cement to be added:
6 to 10 mass% of dry soil aggregate

A.

B.

C.
D.

E.

Soil Aggregate

For every 300 m3 or fraction thereof:

1 - G, Grading Test

1 - P, Plasticity Test (LlL, PL, PI)

For every 1500 m3 or fraction thereof:

1 - Q, Quality Test (Grading, Plasticity and Abrasion)

Portland Cement
Tests:

For every 2000 bags or fraction thereof:

1 - Q, Quality Test

Water

1 - Q, Quality TesUProject Engineer's Certificate

Mix

For every 300 m3 or fraction thereof:

1 - C, Laboratory Compaction Test

1 - UC, Unconfined Compression Test

1 - CBR, California Bearing Ratio Test

Compacted Base Course


For every layer to 150 mm compacted depth:
1 - D, Field Density Test for every 150 m or fraction thereof
1 - T, Thickness determination for every 150 m or fraction thereof

Item 207 - Aggregate Stockpile


Tests: Same as the specifi'ed Item No. of the Specifications

PART E - SURFACE COURSE


Item 300 - Aggregate Surface Course
Tests:
For every 300 m3 or fraction thereof:
1 - G, Grading Test

121

1 - p, Plasticity Test

(Lll, Pl, PI)

For every 1500 m3 or fraction thereof:

1 - Q, Quality Test (Grading, Plasticity and Abrasion)

For every layer of 150 mm of compacted depth / based on the results of compaction trials
At least one group o,f three in - situ density tests for each 500 m2 or fraction thereof.
For Crushed Gravel or Crushed Stone, 1500 m3 or fraction thereof
1 - F, Fractured Face
Item 301 - Bituminous Prime Coat
Quantity:
1 to 2 Llm 2
Tests: 1 - Q, Quality Test for every 40 t or 200 drums
Item 302 - Bituminous Tack Coat
Quantity:
0.2 to 0.7 Um 2
Tests: 1 - Q, Quality Test for every 40 t or 200 drums
Item 303 - Bituminous Seal Coat
A.
Bituminous Materials

Quantity:
0.2 to 1.5 Llm2

Tests: 1 - Q, Quality Test for every 40 tor 200 drums

B.
Cover Aggregates

Quantity:
From 5 to 14 kg/m2

Tests: For every 75 m3/200 kg or fraction thereof:

1- G, Grading Tests
Item 304 - Bituminous Surface Treatment
A.
Aggregates
Quantity:
USing Cut - Back Asphalt or Asphalt Cement - 13.6 to 38.0 kg/m 2
Using Emulsified Asphalt - 13.6 to 19.04 kg/m2
Tests:
For every 75 m3 / 200 kg or fraction thereof:
1 - G, Grading Test
1 - P, Plasticity Test (L1L, PL, PI)
For every 1500 m3 or fraction thereof:
1 - Q, Quality Test (Grading, Plasticity and Abrasion, Stripping and Bulk Specific Gravity)
1 - F, Fractured Face
B.
Bituminous Materials

Quantity:
.

Using Cut...: Back Asphalt or Asphalt Cement - 1.58 to 2.04 Llm 2


Tests: 1 - Q, Quality Test for every 40 tor 200 drums
Item 305 - Bituminous Penetration Macadam Pavement
A.
Aggregates

Quantity:

1.
Using Asphalt Cement or Rapid Curing

Coarse (Crushed)
----------------Key (Crushed)
( 13 & 11 )
Cover (Crushed or screened)

2.

Using Emulsified /,sphalt

Coarse (Crushed)
----------------Choker (Crushed)
Key (Crushed)
(10 & 8)
Cover (Crushed or Screened)

90 kg / m 2

24 kg / m 2

8 kg / m2

90 kg / m2

10 kg / m2

18 kg I m 2

8 kg / m2

Tests:
For every 75 m3 / 200 kg a fraction thereof:
1 - G, Grading lest
1 - P, Plasticity Test (LL, PL, PI)

122

B.

For every 1500 m 3 or fraction thereof:


1 - Q, Quality Test (Grading, Plasticity and Abrasion, Stripping and Bulk Specific Gravity)
1 - F, Fractured Face
Bituminous Materials

Quantity:
7.2 to 11 Lfm2

Tests: 1 - Q, Quality Test for every 40 tor 200 drums

Item 306 - Bituminous Road Mix Surface Course


A. Aggregates
Quantity:
Using Cut - Back Asphalt or Asphalt Cement - 13.6 to 38.0 kg/mc
Using Emulsified Asphalt - 13.6 to 19.04 kgfm 2
Tests:
For every 75 m3 1200 kg or f-action thereof:

1 - G, Grading Te",t

1 - P, Plasticity Test
(:"'L, PL, PI)

For every 1500 m3 or fraction thereof:


1 - Q, Quality Test (Grading, Plasticity and Abrasion, Stripping and Bulk Specific Gravity)
1 - F, Fractured Face
B. Bituminous Materials

Quantity:

1.
Using Cut - Back Asphalt - 4.5 to 7.0 m2SS % of total dry aggregate
Using Emulsified Asphalt - 6.0 to 10.0 mass % of total dry aggregate
2.
Tests: 1 - Q, Quality Test for every 40 tor 200 drums
C. Mix

Tests:

For every 75 m 3 f 130 t or fraction thereof:

1 - G, Grading Test

1 - Ext., Extraction

1 - Sty., Stability

1 - C., Laboratory Compaction

D. Hydrated Lime

For every 100 t or fraction thereof:

Tests: 1 - Q, Quality Test

E. Compacted Pavement

For each full day's operation:

Tests:

D & T (Density and Thickness Tests) - at Least one (1) but note more than three (3) samples
shall be taken.
Item 307 - Bituminous Plant - Mix Surface Course - General
A. Aggregates

Tests:

For every 75 m3 1 200 kg or fraction thereof:

1 - G, Grading Test

1 - P, Plasticity Test
(LL, PL, PI)

For every 1500 m3 or fraction thereof:


1 - Q, Quality Test (Grading, Plasticity and Abrasion, Stripping and Bulk Specific Gravity)
1 - F, Fractured FCilce
B:tuminous Materials

Quantity:
5.0 to 8.0 mass % of total dry aggregate

Tests: 1 - Q, Quality Test for every 40 t or 200 drums

B. Mix

Tests:

For every 75 m 3 f 130 t or fraction thereof:

1 - G, Grading Test

1 - Ext., Extraction

1 - Sty., Stability

1 - C., Laboratory Compaction

C. Hydrated Lime

For every 100 t or fraction thereof:

Tests: 1 - Q, Quality Test

12~

D. Mineral Filler

Tests: For every 75 m3 or fraction thereof:

1 - G & P, Grading and Plasticity Tests (LL. PL. PI)

F. Compacted Pavement

For each full day's operation:

Tests:

D & T (Density and Thickness Tests) - at Least one (1) but note more than three (3) samrles
shall be taken.

Item 308 - Bituminous Plant - Mix Surface Course, Cold - Laid


A. Aggregates

Tests:

For every 75 m3 / 200 kg or fraction thereof:

1 - G, Grading Test

1 - P, Plasticity Test
(LL, PL, PI)

For every 1500 m3 or fraction thereof:


1 - Q, Quality Test (Grading, Plasticity and Abrasion, Stripping and Bulk Spec,;lc Gravity)
1 - F, Fractured Face
B.
Bituminous Materials

Quantity:

1. Using Cut - Back Asphalt - 4.5 to 7.0 mass % of total dry aggregate
2. Using Emulsified Asphalt - 6.0 to 10.0 mass % of total dry aggregate
Tests: 1 - Q, Quality Test for every 40 t or 200 drums
C. Mix

Tests:

For every 75 m 3 / 130 t or fraction thereof:

1 - G, Grading Test

1 - Ext., Extraction

1 - Sty., Stability

1 - C., Laboratory Compaction

D. Hydrated Lime

For every 100 t or fraction thereof:

Tests: 1 - Q, Quality Test

E. Mineral Filler
Tests: For every 75 m 3 or fraction thereof:

1 - G & P,Grading and Plasticity Tests (LL, PL, PI)

F. Compacted Pavement

For each full day's operation:

Tests:

D & T (Density and Thickness Tests) - at Least one (1) but note more than three (3) samples
shall be taken.

,
Item 309 - Bituminous Plant - Mix (Stockpile Maintenance Mixture)
A. Aggregates

Tests:

For every 75 m 3 / 200 kg or:raction thereof:

1 - G, Grading Test

1 - P, Plasticity Test
(LlL, PL, PI)

For every 1500 m 3 or fraction thereof:


1 - Q, Quality Test (Grading, Plasticity and Abrasion, Stripping and Bulk Specific Gravity)
1 - F, Fractured Face
B.
Bituminous Materials

Quantity:

3. USing Cut - Ba,::k Asphalt - 4.5 to 7.0 mass % of total dry .3ggregate
4. Using Emulsified Asphalt - 6.0 to 10.0 mass % of total dry aggregate
Tests: 1 - Q, Quality Test for every 40 t or 200 drums
C. Mix

Tests:

For every 75 m 3 / 130 t or fraction thereof:

1 - G, Grading Test

1 - Ext., Extraction

1 - Sty., Stability

124

1 - C., Laboratory Compaction


D. Hydrated Lime

For every 100 t or fraction thereof:

Tests: 1 - Q, Quality Test

E. Mineral Filler
Tests: For every 75 m3 or fr3ction thereof:

1 - G & P, Grading and Plasticity Tests (LL, PL, PI)

F. Compacted Pavement

For each full day's operation:

Tests:

D & T (Density and Thickness Tests) - at Least one (1) but note more than three (3) samples
shall be taken.

Item 310 - Bituminous Concrete Surface course, Hot - Laid


A. Aggregates

Tests:

For every 75 m 3 / 200 kg or fraction thereof:

1 - G, Grading Test

1 - P, Plasticity Test
(UL, PL, PI)

For every 1500 m 3 or fraction thereof:


1 - Q, Quality Test (Grading, Plasticity and Abrasion, Stripping and Bulk Specific Gravity)
1 - F, Fractured Face
B.
Bituminous Materials

Quantity:

5.0 to 8.0 mass % of total dry aggregate

Tests: 1 - Q, Quality Test for every 40 t or 200 drums

C. Mix

Tests:

For every 75 m 3 / 130 t or fraction thereof:

1 - G, Grading Test

1 - Ext., Extraction

1 - Sty., Stability

1 - C., Laboratory Compaction

D. Hydrated Lime

For every 100 t or fraction thereof:

Tests: 1 - Q, Quality Test

E. Mineral Filler
Tests: For every 75 m3 or fraction thereof:

1 - G & P, Grading and Plasticity Tests (LL, PL, PI)

F. Compacted Pavement

For each full day's operation:

Tests:
'

D & T (Density and Thickness Tests) - at Least one (1) but note more than three (3) samples
shall be taken.

Item 311 - Portland Cement Concrete Pavement


A. Cement

Quality:
9.00 bags m 3 (40 kg/bag)

Tests:
For every 2000 bags or fraction thereof

1 - Q, Quality test
B. Fine Aggregate

Quantity:

1.
0.50 m3 / m3 concrete ( if rounded coarse aggregate is used)
0.54 m3 / m3 concrete ( if angular coarse aggregate is used)
2.

Tests:
a.

b.

For every 1500 m 3 or fraction thereof


For a source not yet tested, or failed in previous quality test:
1 - Q, Quality Test for: Grading, Elutriation (Wash), Bulk Specific Gravity Absorption, Mortar
Strength, Soundness, Organic Impurities, Unit Weight, % Clay Lumps alld Shale.
For a source previously tested and passed quality test:

125

1 - Q, Quality Tes~ for: Grading, Elutriation (Wash), Bulk Specific Gravity, Absorption. Mortar
Strength)
For every 75 m3 or fraction thereof:
1 - G, Grading Test
C. Coarse Aggregate
Quantity:
1.
0.77 m 3 / m3 concrete ( if rounded coarse aggregate is used)
2.
0.68 m3 / m3 concrete ( if angular coarse aggregate is used)
Tests:

For every 1500 m3 or fraction thereof:


For a source previously tested and passed quality test:
1 - Q, Quality Test for: Grading, Bulk Specific Gravity, Absorption. Abrasion. Soundness and
Unit Weight

a.

b.

For a source previously tested and passed quality test:


1 - Q, Quality Test for: Grading, Bulk Specific Gravity, Absorption, Abrasion
For every 75 m3 or fraction thereof:
1 - G, Grading Test

D. Water
Tests:

1 - Certificate from Project Engineer or


1 - Q, Quality Test, if source is questionable

E. Joint Filler
1.

2.
Tests:

Poured Joint Filler


Tests: 1 - Q, Quality Test on each type of ingredient for each shipment
Premolded Joint Fil:er
1 - Q, Quality Test on each thickness of filler for each shipment

Special Curing Agents


Tests: 1 - Q, Quality Test for each shipment
F. Steel Bars
Tests: For every 10,000 kg or fraction thereof for each size
1 - Q, Quality Test (Bending, Tension and Chemical Analysis)
G. Concrete
Tests:
Flexural Strength Test on Concrete Beam
Samples: ,
1 - set consisting of 3 beam samples shall represent a 330mm of pavement. 230
mm depth, or fractit)n thereof placed each day. Volume of concrete not more than 75 mO.
H. Completed Pavement
Tests:
Thickness determination by concrete core drilling on a lot basis
Five (5) holes per km per lane or five (5) holes per 500 m when 2 lanes are poured
concurrently.
PART F - BRIDGE CONSTRUCTION
Item 400 - Piling
A. Timber Piles
Tests:
1 - Inspection Report for each size and shipment of Timber
B. Concrete Pile
a. Concrete
1. Cement
Quantity:
(40 kg / bag)
9.0 bags / m3 of concrete
Class A
8.0 bags / m3 of concrete
Class B
9.5 bags / m3 of concrete
Class C
11.0 bags / m3 of concrete
Class P

Tests: For every 2000 bags or fraction thereof


Quality Test
1 - Q,
2. Fine Aggregate
Quantity:

m3 / m3 of concrete

126

Class
Class
Class
Class

------_ .. _-

A
B
C
P

---- .. _-------------

----------

For Rounded

For Angulclr

0.50
0.45
0.53
0.44

0.54
0.52
0.59

OA7

Tests: For every 1500 m3 or fraction thereof:


a. For a source not yet tested, or failed in previous quality test:
1 - Q, Quality Test for: Grading, Elutriation (Wash), Bulk Specific Gravity, Absorption, Mortar
Strength, Soundness, Organic Impurities, Unit Weight, % Clay' Lumps and Shale.
b. For a source previously tested and passed quality test:
1 - Q, Quality Test for: Grading, Elutriation (Wash), Bulk Specific Gravity, Absorption, Mortar
Strength)
For every 75 m 3 or fraction thereof:

1 - G, Grading Test

3. Coarse Aggregates
Quantity:

Class
Class
Class
Class

m 3 I m3 of concrete
For Rounded CA

0.77
0.82
0.70
0.68

A
B
C
P

Tests:

For Angular CA

0.68
0.73

0.68
0.65

For every 1500 m3 or fraction thereof:


For a source previously tested and passed quality test:
1 - Q, Quality Test for: Grading, Bulk Specific Gravity, Absorption, Abrasion,
Soundness and Unit Weight
For a source previously tested and passed quality test:
1 - Q, Quality Test for: Grading, Bulk Specific Gravity, Absorption, Abrasion
For every 75 m3 or fraction thereof:
1 - G, Grading Test

a.
b.

4. Water
Tests:

1 - Q, Quality Test, if source is questionable


Certificate of Project Engineer
5. Premolded Filler for expansion joints
1 - Q, Quality Test on each thickness of filler for each shipment
Tests:
6. Steel Reinforcement
Tests:
1 - Q, Quality Test for every 10,000 kg or fraction thereof for each size
7. Concrete
Tests:
Compressive strength test on concrete cylinder samples. 1 set consisting of 3 concrete
cylinder samples shall be taken from each day's pouring and to represent not more than 75 m C of
concrete or fraction thereof.

c. Reinforcing Steel

Tests:

Bar reinforcement for concrete for every 10,000 kg 0,' fraction thereof for each size.
1 - Q, Quality Test for Bending, Tension and Chemical Analysis
Wire and Wire Mesh

Quality Test

- Q,
C. Structural Piles
Tests: 1 - Q,
1 - IR,

Quality Test I Mill Test Certificate

Inspection Report

Item 401 - Railings


A Concrete
1. Cement

Quantity:
Class C

(40 kg I bag)

9.5 bags I m3 of concrete

127

Tests:

For every 2000 bags or fraction thereof

1 - Q,
Quality Test

2. Fine Aggregate

Quantity:
m3 I m3 of concrete

Class C

For Rounded

For Angular

0.53

0.59

Tests:
For every 1500 m 3 or fraction tllereof:
a. For a source not yet tested, or failed in previous quality test:
1 - Q, Quality Test for: Grading, Elutriation (Wash), Bulk Specific Gravity. Absorption Mortar
Strength, Soundness, Organic Impurities, Unit Weight, % Clay Lumps and Shale.
b. For a source previously tested and passed quality test:
1 - Q, Quality Test for: Grading, Elutriation (Wash), Bulk Specific Gravity, Absorption Mortc:;r
Strength)
For every 75 m3 or fraction thereof:
3. Coarse Aggregates
Quantity:

m3 I m3 of concrete
For Rounded CA

Class C
Tests:

a.
b.

0.70

For Angular CA
0.68

For every 1500 m3 or fraction thereof:


For a source previously tested and passed quality test:
1 - Q, Quality Test for: Grading, Bulk Specific Gravity, Absorption, Abrasion,
Soundnes~ and Unit Weight
For a source previously tested and passed quality test:
1 - Q, Quality Test for: Grading, Bulk Specific Gravity, Absorption, Abrasion
For every 75 m3 or fraction thereof:
1 - G, Grading Test

4. Water
Tests:

1 - Q, QLJality Test, if source is questionable


Certificate of Project Engineer

5. Premolded Filler for expansion joints


Tests:
1 - Q, Quality Test on each thickness of filler for each shipment
6. Steel Reinforcement
Tests:
1 - Q,

Quality Test for every 10,000 kg or fraction thereof for each size

7. Concrete
Tests:
Compressive strength test on concrete cylinder samples. 1 set consisting of 3 concrete
cylinder samples shall be taken from each day's pouring and to represent not more than 75 m3 of
concrete or fraction thereof.
B. Reinforcing Steel

Tests:

A. Bar reinforcement for concrete for every 10,000 kg or fraction thereof for each size:
1 - Q, Quality Test for Bending, Tension and Chemical Analysis
B. Wire and Wire Mesh

1 - Q, Quality Test

Item 402 - Timber Structures


Tests:
1 - Q, Quality Test on Manufacturer's Certificate for each type of materials used
1 - Inspection Report for each size and shipment of metal timber

128

Item 403 - Metal Structures


Tests:
1 - Q,

Quality Test or Mill Test Certificate for each type of materials used

1 - Inspection Report for each type and shipment of metal used


Item 404 Reinforcing Steel
A. Bar reinforcement for concrete for every 10,000 kg or fraction thereof for each size:

1 - Q, Quality Test for Bending, Tension and Chemical Analysis

B. Wire and Wire Mesh

1 - Q, Quality Test

Item 405 Structural Concrete


A. Cement

Tests:

B.

Quantity:
\40 kg I bag)

Class A
---------9.0 bags I m3 of concrete

Class B
---------8.0 bags I m3 of concrete

Class C
-- -------9.5 bags I m3 of concrete

Class P
---------11.0 bags I m3 of concrete

For every 2000 bags or fraction thereof

1 - Q,
Quality Test

Fine Aggregate

Quantity:

Class A
Class B
Class C
Class P

m3 I m3 of concrete

For Rounded
0.50
0.45
0.53
0.44

For Angular

0.54

0.52

0.59

0.47

Tests: For every 1500 m 3 or fraction thereof:


a. For a source not yet tested, or failed in previous quality test:
1 - Q, Quality Test for: Grading, Elutriation (Wash), Bulk Specific Gravity. Absorption, Mortar
Strength, Soundness, Organic Impurities, Unit Weight, % Clay Lumps and Shale.
b. For a source previously tested and passed quality test:
1 - Q, Quality Test for: Grading, Elutriation (Wash), Bulk Specific Gravity, Absorption, Mortar
Strength)
,
For every 75 m3 or fraction thereof:

1 - G, Grading Test

C.

Coarse Aggregates

Quantity:
Class
Class
Class
Class

A
B
C
P

Tests:

a.

b.

m3 I m 3 of concrete

For Rounded CA

0.77
0.82
0.70
0.68

For Angular CA

0.68

0.73

0.68

0.65

For every 1500 m3 or fraction thereof:


For a source previously tested and passed quality test:
1 - Q, Quality Test for: Grading, Bulk Specific Gravity,
Soundness and Unit Weight

Absorption,

For a source previously tested and passed quality test:


1 - Q, Quality Test for: Grading, Bulk Specific Gravity, Absorption, Abrasion
For every 75 m3 or fraction thereof:

1 - G, Grading Test

D.

Water

1 - Q, Quality Test, if source is questionable

Certificate of Project Engineer

Premolded Filler for expansion joints

Tests:
1 .:.. Q, Quality Test on each thickness of filler for each shipment

Tests:

E.

Abrasion,

129

F. Steel Reinforcement
1 - Q, Quality Test for every 10,000 kg or fraction thereof for each size
Tests:
G. Concrete
Tests:
Compressive strength test on concrete cylinder samples. 1 set consisting of 3 concrete
cylinder samples shall be taken from each day's pouring and to represent not more than 75 m 3 of
concrete or fraction thereof.

Item 406 - Prestressed Concrete Structures


A. Concrete
a. Cement

Quantity:
(40 kg / bag)

Class P
Tests:

11.0 bags / m3 of concrete

For every 2000 bags or fraction thereof

1 - Q,
Quality Test

b. Fine Aggregate

Quantity:

m3 / m3 of concrete

For Rounded
0.44

Class P

For Angular
0.47

Tests: For every 1500 m 3 or fraction thereof:


For a source not yet tested, or failed in previous quality test:
1 - Q, Quality Test for: Grading, Elutriation (Wash), Bulk Specific Gravity, Absorption, Mortar
Strength, Soundness, Organic Impurities, Unit Weight, % Clay Lumps and Shale.
For a source previously tested and passed quality test:
1 - Q, Quality Test for: Grading, Elutriation (Wash), Bulk Specific Gravity, Absorptiorl, Mortar
Strength)
For every 75 m3 or fraction thereof:

1 - G, Grading Test

c. Coarse Aggregates

Quantity:
Class P
Tests:

a.
b.

d. Water
Tests:

m 3 / m 3 of concrete

For Rounded CA
0.68

For Angular CA

0.G5

For every 1500 m3 or fraction thereof:


For a source previously tested and passed quality test:
1 - Q, Quality Test for: Grading, Bulk Specific Gravity, Absorption Abrasion,
Soundness and Unit Weight
For a source previously tested and passed quality test
1 - Q, Quality Test for: Grading, Bulk Specific Gravity, Absorption, Abrasion
For every 75 m 3 or fraction thereof:
1 - G, Grading Test
1 ..:. Q, Quality Test, if source is questionable

Certificate of Project Engineer

e. Premolded Filler for expansion joints


1 - Q, Quality Test on each thickness of filler for each shipment
Tests:
f.
f,

Steel Reinforcement
Tests:
1 - Q,

Quality Test for every 10,000 kg or fraction thereof for each size

Concrete
Tests:
Compressive strength test on concrete cylinder samples. 1 set consisting of 3 concrete
cylinder sampl~s shall be taken from each day's pouring and to represent not more than 75 m3 of
concrete or fraction thereof.

B. Steel Reinforcement

Tests:

A. Bar reinforcement for concrete for every 10,000 kg or fraction thereof for each size:
1 - Q, Quality Test for Bending, Tension and Chemical Analysis

130

S'.

Wire and Wire Mesh


1 - Q, Quality Test

C. Wire Strand
1 - Q,
Tests:

for every 20 t or fraction thereof

Item 407 - Concrete Structures


Tests: Same Test as for Items 403, 404, 405 and 411. Elastomeric Bearing Pad will be testea to
determine its quality
Item 408 - Steel Bridges
Tests: Same Test as for Item 403 and 411.
Painting:
1 - Q, One 20 - L can for every 100 cans or fraction thereof or
1 - Q, One 4 - L can for every 100 cans or fraction thereof
Item 409 - Welded Structural Steel
Tests:
1 - Q, Quality Test or Mill Test Certificate for each type of materials used
1 - Inspection Report'for each type and shipment of metal used
Item 410 - Treated and Untreated Timber
Tests:
Inspection Report for Timber
1 - Q, Quality Test for preservatives
Item 411 - Paint
Tests:

1 - Q,
1 - Q,

One 20 - L can for every 100 cans or fraction thereof or


One 4 - L can for every 100 cans or fraction thereof

PART G - DRAINAGE AND SLOPE PROTECTION STRUCTURES


Item 500 - Pipe Culverts and Storm Drains
A. Pipes
Tests:
1 - Pipe for every 50 pieces:

Strength, Absorption and Dimension

Alternative Requirement:
1 - set consisting of 3 concrete cylinder samples for not more than 25 pipes cast in the field
and
1 - Inspection Report for each size for not more than 25 pipes cast in the field
B. Mortar for Joint
Tests:
A. Cement
Quantity:
(40 kg I bag)
Class A
------ ---
9.0 bags I m3 of concrete
Class B
---------
8.0 bags I m3 of concrete
Class C
---------
9.5 bags I m3 of concrete
Class P
---------
11.0 bags I m3 of concrete
Tests: For every 2000 bags or fraction thereof
Quality Test
1 - Q,
B. Fine Aggregate
Quantity:

m3 I m3 of concrete
For Rounded
For Angular
Class A
---------0.50
0.54
Tests: For every 1500 m3 or fraction thereof:
a. For a source not yet tested, or failed in previous quality test:
1 - Q, Quality Test for: Grading, Elutriation (Wash), Bulk Specific Gravity, Absorption, Mortar
Strength, Soundness, Organic Impurities, Unit Weight, % Clay Lumps and Shale.
b. For a source previously tested and passed quality test:
1 - Q, Quality Test for: Grading, Elutriation (Wash), Bulk Specific Gravity, Absorption, Mortar
Strength)

131

For every 75 m 3 or fraction thereof:

1 - G, Grading Test

C. Water
Tests:

1 - Q, Quality Test, if source is questionable

Certificate of Project Engineer

Item 501- Underdrains


A. Concrete Pipe (Non - Reinforced)
Tests: 0.5% of the number of pipes of each size but not less than 2, for strength. absorption and
dimension
Alternative Requirement:
1 - set consisting of 3 concrete cylinder samples for not more than 25 pipes cast in the
field and
1 - Inspection Report for each size for not more than 25 pipes cast in the field
B. Clay Pipe
Tests:
1 - Pipe for every 200 pieces each size, with a minimum of 2 specimens for strength,
absorption and dimension
Item 502 - Manholes, Inlets and Catch Basins
A. Concrete
a. Cement

Quantity:
(40 kg I bag)

Class A

9.0 bags I m3 of concrete

For every 2000 bags or fraction thereof

1 - Q,
Quality Test

b. Fine Aggregate

Quantity:
m3 I m3 of concrete

For Rounded
Class A
0.50
Tests:

For Angular
0.54

Tests: For every 1500 m3 or fraction thereof:


For a source not yet tested, or failed in previous quality test:
1 - Q, Quality Test for: Grading, Elutriation (Wash), Bulk Specific Gravity, Absorption, Mortar
Strength, Soundness, OrganiC Impurities, Unit Weight, % Clay Lumps and Shale.

For a source previously tested and passed quality test:


1 - Q, Quality Test for: Grading, Elutriation (Wash), Bulk Specific Gravity, Absorption, Mortar
Strength)
For every 75 m3 or fraction thereof:

1 - G, Grading Test

, .

c. Coarse Aggregates
Quantity:
Class A

m3

m3

of concrete

For Rounded CA
0.77

For Angular CA

0.68

Tests:
For every 1500 m3 or fraction thereof:
For a source previous!y tested and passed quality test:
1 - Q, Quality Test for: Grading, Bulk Specific Gravity, Absorption, Abrasion, Soundness and
Unit Weight
For a source previously tested and passed quality test:

1 - Q, Quality Test for: Grading, Bulk Specific Gravity, Absorption, Abrasion

For every 75 m3 or fraction thereof:

1 - G, Gra(Jing Test

d. Water
Tests:

1 - Q, Quality Test, if source is questionable

Certificate of Project Engineer

1~2

e. Premolded Filler for expansion joints


1 - Q, Quality Test on each thickness of filler for each shipment
Tests:
f. Steel Reinforcement
Tests:
1 - Q, Qua!ity Test for every 10,000 kg or fraction thereof for each size

Tests: Compressive strength test on concrete cylinder samples. 1 set consisting of 3 concrete cylinder
samples shall be taken from each day's pouring and to represent not more than 75 m 3 of concrete or
fraction thereof.
B.

Item 503

Lids, Cast Iron Frames and Grating


Tests: Inspection Report

Cleaning and Reconditioning


Existing Drainage Structures
Tests: Inspection Report

Item 504 Riprap and Grouted Stone


A. Cement
Quantity:
(40 kg I bag)
Class A
------ ---
9.0 bags I m3 of concrete
8.0 bags I m3 of concrete
Class B
---------
9.5 bags I m3 of concrete
Class C
---------
Class P
---------
11.0 bags I m3 of concrete
Tests: For every 2000 bags or fraction thereof'
1 - Q,
Quality Test
B. Fine Aggregate
Quantity:

m3 I m3 of concrete
For Rounded
0.50
0.45
0.53
0.44

Class A
Class B
Class C
Class P

For Angular
0.54
0.52
0,59
0.47

Tests: For every 1500 m3 or fraction thereof:


a, For a source not yet tested, or failed in previous quality test:
1 - Q, Quality Test for: Grading, Elutriation (Wash), Bulk Specific Gravity, Absorption, Mortar
Strength, Soundness, Organic Impurities, Unit Weight, % Clay Lumps and Shale.
b, For a source previously tested and passed quality test:
1 - Q, Quality Test for: Grading, Elutriation (Wash), Bulk Specific Gravity, Absorption, Mortar
Strength)
For every 75 m3 or fraction thereof:
1 - G, Grading Test
C. Coarse Aggregates
Quantity:

m3 I m3 of concrete
For Rounded CA

0.77

Class A
Class B
Class C
Class P
Tests:

a.

b.

0.82
0.70
0.68

For Angular CA
0.68
0.73
0.68
0.65

For every 1500 m3 or fraction thereof:


For a source previously tested and passed quality test:
1 - Q, Quality Test for: Grading, Bulk Specific Gravity,
Soundness and Unit Weight

Absorption,

For a source previously tested and passed quality test:


1 - Q, Quality Test for: Grading, Bulk Specific Gravity, Absorption, Abrasion
For every 75 m3 or fraction thereof:
1 - G, Grading Test

D. Water
Tests:

Abrasion,

1 - Q,

Quality Test, if source is questionable

133

Certificate of Project Engineer


E. Premolded Filler for expansion joints

Tests:
1 - Q, Quality Test on each thickness of filler for each shipment

F. Steel Reinforcement
Tests:
1 - Q, Quality Test for every 10,000 kg or fraction thereof for each size
G. Concrete
Tests:
Compressive strength test on concrete cylinder samples. 1 set consisting of 3 concrete
cylinder samples shall be taken from each day's pouring and to represent not more than 75 m3 of
concrete or fraction thereof.
Item 505 - Stone Masonry
A. Cement

2 bags / m 3 of concrete

Quantity:
Tests: For every 2000 bags or fraction thereof

1 - Q,
Quality Test
B. Fine Aggregate

0.17 m3 / m 3 of concrete

Quantity:

Tests: For every 2000 m3 or fraction thereof:


a. For a source not yet tested, or failed in previous quality test:
1 - Q, Quality Test for: Grading, Elutriation (Wash), Bulk Specific Gravity, Absorption, Mortar
Strength, Soundness, Organic Impurities, Unit Weight, % Clay Lumps and Shale.
b. For a source previously tested and passed quality test:
1 - Q, Quality Test for: Grading, Elutriation (Wash), Bulk Specific Gravity, Absorption, Mortar
Strength) .
.
For every 75 m3 or fraction thereof:

1 - G, Grading Test

C. Stone

Tests: Inspection Report

D. Water
Tests: 1 - Q, Quality Test, if source is questionable

Certificate of Project Engineer

Item 506 - Hand - Laid Rock Embankment


Tests: Inspection Report
Item 507 - Sheet Piles
A. Timber Sheet Piles

Tests: Inspection Report

B. Concrete Sheet Piles


a. Concrete
1. Cement

(40 kg / bag)

Quantity:
Class A
Class B
Class C
Class P

9.0 bags I m 3 of concrete

8.0 bags I m3 of concrete

9.5 bags / m3 of concrete

11.0 bags I m3 of concrete

For every 2000 bags or fraction thereof

1 - Q,
Quality Test

2. Fine Aggregate

m 3 I m3 of concrete

Quantity:
For Rounded
0.50
Class A
0.45
Class B
0.53
Class C
0.44
Class P

Tests:

For Angular

0.54
0.52
0.59
0.47

Tests: For every 1500 m3 or fraction thereof:


a. For a source not yet tested, or failed in previous quality test:
1 - Q, Quality Test for: Grading, Elutriation (Wash), Bulk Specific Gravity, Absorption, Mortar
Strength, Soundness, Organic Impurities, Unit Weight, % Clay Lumps and Shale.
b. For a source previously tested and passed quality test:

134

1 - Q, Quality Test for: Grading, Elutriation (Welsh), Bulk Srecific Gravity, Absorption, Mortar
Strength)
,
For every 75 m3 or fraction thereof:
1 - G, Grading Test
3. Coarse Aggregates

Quantity:
m3 I m3 of concrete

For Rounded CA
Class A
0.77
Class B
0.82
Class C
0.70
Class P
0.68
Tests:

a.
b.

4. Water
Tests:

For Angular CA
0.68
0.73
0.68
0.65

For every 1500 m3 or fraction thereof:


For a source previously tested and passed quality test:
1 - Q, Quality Test for: Grading, Bulk Specific Gravity, Absorption, Abiasion,
Soundness and Unit Weight
For a source previously tested and passed quality test:
1 - Q, Quality Test for: Grading, Bulk Specific Gravity, Absorption, Abr2sion
For every 75 m3 or fraction t h e r e o f : '
1 - G, Grading Test
1 - Q, Quality Test, if sowce is questionable
Certificate of Project Engineer

5. Premolded Filler for expansion joints


Tests:
1 - Q, Quality Test on each thickness of filler for each shipment
6. Steel Reinforcement
Tests:
1 - Q, Quality Test for every 10,000 kg or fraction thereof for each size
7. Concrete
Tests:
Compressive strength test on concrete cylinder samples. 1 set consisting of 3 concrete
cylinder samples shall be taken from each day's pouring and to represent not more than 75 m3 of
concrete or fraction thereof.
C. Steel Sheet Piles
Tests:
1 - Q, Quality Test or Mill Test Certificate for each type of materials used
1 - Inspection Report for each type and shipment of metal used
Item 508 - Concrete Slope Protection
A. Bed Course

Tests:

For every 300 m3 or fraction thereof:

1 - G, Grading Test
1 - P, Plasticity Test (LlL, PL, PI)
For every 1500 m3 or fraction thereof:
1 - C, Laboratory Compaction Test
For every 2500 m3 or fraction thereof:
1 - CBR, California Bearing Ratio Test
For every layer of 150 mm of compacted depth / based on the results of compaction trials.
At least one group of three in - situ density tests for each 500 m2 or fraction thereof.

B. Steel Reinforcement
A. Bar reinforcement for concrete for every 10,000 kg or fraction thereof for each size:
1 - Q, Quality Test for Bending, Tension and Chemical Analysis
B. Wire and Wire Mesh

1 - Q, Quality Test

C. Concrete
1~5

A.

Cement
Quantity:
Class A
Class B
Class C
Class P

(40 kg I bag)
9.0 bags I m3 of concrete
8.0 bags I m3 of concrete
9.5 bags I m3 of concrete
11.0 bags I m3 of concrete

Tests: For every 2000 bags or fraction thereof


Quality Test
1 - Q,
B. Fine Aggregate
Quantity:
Class A
Class B
Class C
Class P

m3 I m3 of concrete
For Rounded
0.50
0.45
0.53
0.44

For Angular
0.54
0.52
0.59
0.47

Tests: For every 1500 m3 or fraction thereof:


a. For a source not yet tested, or failed in previous quality test:
1 - Q, Quality Test for: Grading, Elutriation (Wash), Bulk Specific Gravity, Absorption, Mortar
Strength, Soundness, Organic Impurities, Unit Weight, % Clay Lumps and Shale.
b. For a source previously tested and passed quality test:
1 - Q, Quality Test for: Grading, Elutriation (Wash), Bulk Specific Gravity, Absorption, Mortar
Strength)
For every 75 m3 or fraction thereof:
1 - G, Grading Test
C. Coarse Aggregates
Quantity:
. m3 I m3 of concrete
For Rounded CA
Class A
0.77
Class B
0.82
0.70
Class C
Class P
0.68
Tests:

a.
b.

D. Water
Tests:

For Angular CA
0.68
0.73
0.68
0.65

For every 1500 m3 or fraction thereof:


For a source previously tested and passed quality test:
1 - Q, QUe,lity Test for: Grading, Bulk Specific Gravity, Absorption, Abrasion,
Soundness and Unit Weight
For a source previously tested and passed quality test:
1 - Q, Quality Test for: Grading, Bulk Specific Gravity, Absorption, Abrasion
For every 75 m3 or fraction thereof:
1 - G, Grading Test
1 - Q, Quality Test, if source is questionable
Certificate of Project Engineer

E. Premolded Filler for expansion joints


. Tests:
1 - Q, Quality Test on each thickness of filler for each shipment
F. Steel Reinforcement
Tests:
1 - Q, Quality Test for every 10,000 kg or fraction thereof for each size

H. Concrete
Tests:
Compressive strength test on concrete cylinder samples. 1 set consisting of 3 concrete
cylinder samples shall be taken from each day's pouring and to rerresent not more tholn 75 m3 cf
concrete or fraction thereof.
item 509 - Gabions
Tests:

1 - Q,

Quality Test for each shipment

136

PART H - MISCELLANEOUS STRUCTURES

Item 600 - Curb and / or Gutter


A. Concrete

Quantity:

0.078 m3 / m (Curb Only)

0.092 m3 / m (Curb and Gutter, __)


_ _ m3 / m (Curb and Gutter, ~
_ _ m3 / m (Curb and Gutter, ~

Tests:
a. Cement

Quantity:
(40 kg / bag)

Class A
-------- -9.0 bags / m3 of concrete

Class B
---------8.0 bags / m3 of concrete

Class C
---------9.5 bags / m 3 of concrete

Class P
-- -------11.0 bags / m3 of concrete

Tests: For every 2000 bags or fraction thereof

1 - Q,
Quality Test
b. Fine Aggregate

Quantity:

m3 / m3 of concrete

For Rounded
0.50
0.45
0.53
0.44

Class A
Class B
Class C
Class P

For Angular
0.54
0.52
0.59
0.47

Tests: For every 1500 m3 or fraction thereof:


For a source not yet tested, or failed in previous quality test:
1 - Q, Quality Test for: Grading, Elutriation (Wash), Bulk Specific Gravity, Absorption, Mortar
Strength, Soundness, Organic Impurities, Unit Weight, % Clay Lumps and Shale.

For a source previously tested and passed quality test:


1 - Q, Quality Test for: Grading, Elutriation (Wash), Bulk Specific Gravity. Absorption, Mortar
Strength)
For every 75 m3 or fraction thereof:

1 - G, Grading Test

c. Coarse Aggregates

Quantity:

0.77

Class A
Class B
Class C
Class P
Tests:

a.

b.

d.

Water
Tests:

m3 / m3 of concrete

For Rounded CA
0.82
0.70
0.68

For Angular CA
0.68
0.73
0.68
0.65

For every 1500 m3 or fraction thereof:


For a source previously tested and passed quality test
1 - Q, Quality Test for: Grading, Bulk Specific Gravity,
Soundness and Unit Weight

Absorption,

For a source previously tested and passed quality test:


1 - Q, Quality Test for: Grading, Bulk Specific Gravity, Absorption, Abrasion
For every 75 m3 or fraction thereof:
1 .:.. G, Grading Test
1 - Q, Quality Test, if source is questionable

Certificate of Project Engineer

e. Premolded Filler for expansion joints


Tests:
1 -'- Q, Quality Test on each thickness of filler for each shipment
f.

Abrasion,

Steel Reinforcement
Tests:
1 - Q,

Quality Test for every 10,000 kg or fraction thereof for each size

137

g. Concrete
Tests:
Compressive strength test on concrete cylinder samples. 1 set consisl~ng of 3 concrete
cylinder samples shall be taken from each day's pouring and to represent not more than 75 m3 of
concrete or fraction thereof.
B. Joint Filler

Tests:

1. Poured Joint Filler


Tests: 1 - Q, Quality Test on each type of ingredient for each shipment
2. Premolded Joint Filler
Tests: 1 - Q, Quality Test on each thickness of filler for each shipment
Item 602 - Sidewalk

A. Concrete
a. Cement

Quantity:
(40 kg I bag)

9.0 bags I m3 of concrete

Class A
---------Tests: For every 2000 bags or fraction thereof

1 - Q,
Quality Test
b. Fine Aggregate

Quantity:
m3 / m3 of concrete

For Rounded
For Angular
Class A
0.50
0.54
Tests: For every 1500 m3 or fraction thereof:
For a source not yet tested, or failed in previous quality test:
1 - Q, Quality 1 est for: Grading, Elutriation (Wash), Bulk Specific Gravity, Absorption, Mortar
Strength, Soundness, Organic Impurities, Unit Weight, % Clay Lumps and Shale.
For a source previously tested and passed quality test:
1 - Q, Quality Test for: Grading, Elutriation (Wash), Bulk Specific Gravity, Absorption, Mortar
Strength)
For every 75 m3 or fraction thereof:

1 - G, Grading Test

c. Coarse Aggregates

Quantity:
Class A

m3 / m3 of concrete

For Rounded CA
0.77

For Angular CA
0.68

Tests:
For every 1500 m3 or fraction thereof:
For a source previously tested and passed quality test:
1 - Q, Quality Test for: Grading, Bulk Specific Gravity, Absorption, Abrasion, Soundness and
Ul1it Weight
For a source previously tested and passed quality test:
1 - Q, Quality Test for: Grading, Bulk Specific Gravity, Absorption, Abrasion
For every 75 m3 or fraction t h e r e o f : ,
1 - G, Grading Test
Water
Tests:
1 - Q. Quality Test, if source is questionable

Certificate of Project Engineer

d.

e. Premolded Filler for expansion jOints


Tests:
1 - Q. Quality Test on each thickness of filler for eBch shipment
f.

Steel Reinforcement
Tests:
1 - Q,

Quality Test for every 10,000 kg or fraction thereof for each size

g. Concrete
.
Tests:
Compressive strength test on concrete cylinder samples. 1 set consisting of 3 concrete
cylinder samples shall be taken from each day's pouring and to represent not more than 75 m3 of
concrete or fraction thereof.
B. Premolded Expansion Joint Filler

Tests:
1 - Q. Quality Test on each thickness of filler for each shipment

138

Item 602 - Monuments, Markers and Guide Posts


A. Concrete
a. Cement

Quantity:
(40 kg / bag)

Class A
---------9.0 bags / m3 of concrete

Class B
---------8.0 bags / m 3 of concrete

Class C
- - - - - - - -- 9.5 bags / m 3 of concrete

Class P
---------11.0 bags / m 3 of concrete

Tests: For every 2000 bags or fraction thereof

1 - Q,
Quality Test
b. Fine Aggregate
Quantity:

Class A
Class B
Class C

m3 / m3 of concrete
For Rounded

- - - - - - - - .. ..
- - - - - - - - .. ..
----------

0.50
0.45
0.53

For Angular

0.54
0.52

0.59

Class P
---------0.44
0.47

Tests: For every 1500 m 3 or fraction thereof:

For a source not yet tested, or failed in previous quality test:


1 - Q, Quality Test fqr: Grading, Elutriation (Wash), Bulk Specific Gravity, Absorption, Mortar
Strength, Soundness, Organic Impurities, Unit Weight, % Clay Lumps and Shale.

For a source previously tested and passed quality test:


1 - Q, Quality Test for: Grading, Elutriation (Wash), Bulk Specific Gravity, Absorption, Mortar
Strength)
,
For every 75 m 3 or fraction thereof:

1 - G, Grading Test

c. Coarse Aggregates

Quantity:
Class
Class
Class
Class

A
B
C
P

m3 I m3 of concrete

For Rounded CA

0.77
0.82
0.70
0.68

For Angular CA
0.68
0.73
0.68
0.65

Tests:
For every 1500 m3 or fraction thereof:
For a source previously tested and passed quality test:
1 - Q, Quality Test for: Grading, Bulk Specific Gravity, Absorption, Abrasion, Soundness and
Unit Weight
For a source previously tested and passed quality test:
1 - Q, Quality Test for: Grading, Bulk Specific Gravity, Absorption, Abrasion
For every 75 m 3 or fraction thereof:

1 - G, Grading Test

d. Water
Tests:
1 - Q, Quality Test, if source is questionable

Certificate of Project Engineer

e. Premolded Filler for expansion joints


Tests:
1 - Q, Quality Test on each thickness of filler for each shipment
f. Steel Reinforcement
Tests:
1 - Q, Quality Test for every 10,000 kg or fraction thereof for each size
g. Concrete
Tests:
Compressive strength test on concrete cylinder samples. 1 set consisting of 3 concrete
cylinder samples shall be taken from each day's pouring and to represent not more than 75 m 3 of
concrete or fraction thereof.
B. Reinforcing Steel

Tests:

a. Bar reinforcement for concrete for every 10,000 kg or fraction thereof for each size:
1 - Q, Quality Test for Bending, Tension and Chemical Analysis
b. Wire and Wire Mesh

1 - Q, Quality Test

139

C.

Timber

Tests:

Inspection Report for Timber

1 - Q, Quality Test for preservatives

D. Paint

Tests:

1 - Q,
1 - Q,

One 20 - L can for every 100 cans or fraction thereof or

One 4 - L can for every 100 cans or fraction thereof

Item 603 Guardrail


A. Steel Posts
Tests:
1 - Q, Quality Test or Mill Test Certificate for each type of materials used
1 - Inspection Report for each type and shipment of metal used

B.

C.

Timber Posts

Tests:

Inspection Report for Timber

1 - Q, Quality Test for preservatives

Concrete

Tests:

a. Cement

Quantity:
(40 kg I bag)

Class A
---------9.0 bags I rn J of concrete

Class B
---------8.0 bags I [1)3 of concrete

Class C
---------9.5 bags / [1)' of concrete

Class P
---------11.0 bags I [1)3 of concrete

Tests: For every 2000 bags or fraction thereof

1 - Q,
Quality Test
b. Fine Aggregate

Quantity:
m3 / m 3 of concrete

For Rounded
For Angular

Class A
---------0.50
0.54

Class B
---------0.45
0.52,

ClassC
---------0.53
0.59

0.47

Class P
---------0.44
Tests: For every 1500 m3 or fraction thereof:
For a source not yet tested, or failed in previous quality test:
1 - Q, Quality Test for: Grading, Elutriation (Wash), Bulk Specific Gravity, Absorption, Mortar
Strength, Soundness, Organic Impurities, Unit Weight, % Clay Lumps and Shale.
For a source previously tested and passed quality test:
1 - Q, Quality Test for: Grading, Elutriation (Wash), Bulk Specific Gravity, Absorption, Mortar
Strength)
For every 75 m 3 or fraction thereof:

1 - G, Grading Test

c. Coarse Aggregates

Quantity:

m3 I m3 of concrete

For Rounded CA

Class
Class
Class
Class

A
8
C
P

0.77
0.82
0.70
0.68

For Angular CA

0.68 '

0.73

0.68

0.65

Tests:
For every 1500 m 3 or fraction thereof:
For a source previously tested and passed quality test:
1 - Q, Quality Test for: Grading, Bulk Specific Gravity, Absorption, Abrasloll, Soundness and
Unit Weight
For a source previously tested and passed quality test:

1 - Q, Quality Test for: Grading, Bulk Specific Gravity, Absorption, Abrasion

For every 75 rr,3 or fraction thereof:

1 - G, Grading Test

Water
Tests:
1 - Q, Quality Test, if source is questionable

Certificate of Project Engineer

d.

140

e. Premolded Filler for expansion jOints


Tests:
1 - Q, Quality Test on each thickness of filler for each shipment
f. Steel Reinforcement
Tests:
1 - Q, Quality Test for every 10,000 kg or fraction thereof for each size
g. Concrete
Tests:
Compressive strength test on concrete cylinder samples. 1 set consisting of ::I concrete
cylinder samples shall be taken from each day's pouring and to represent not more than 15 m J of
concrete or fr~ction thereof.

D.

Reinforcing Steel
Tests:
E. Rail

Tests:
F. Paint
Tests:

1 - Q,

Quality Test for every 10,000 kg or fraction thereof for each size

Inspection Report

1 ~ Q,
1 - Q,

One 20 - L can for every 100 cans or fraction thereof or


One 4 - L can for every 100 cans or fraction thereof

Item 604 - Fencing


A. Barbed Wire, Chain Link Fabric

Tests:
1 - Q, Quality Test

B. Concrete Post
a. Cement

Quantity:
(40 kg I bag)

Class A
9.0 bags I m3 of concrete

B.O bags I m3 of concrete

Class B
9.5 bags I m3 of concrete

Class C
Class P
11.0 bags I m3 of concrete

Tests: For every 2000 bags or fraction thereof

1 - Q,
Quality Test

b. Fine Aggregate

Quantity:
m3 I m3 of concrete

For Rounded
Class A
0.50
Class B
0.45
Class C
0.53
Class P
0.44

For Angular
0.54
0.52
0.59
0.47

Tests: For every 1500 m3 or fraction thereof:


For a source not yet tested, or failed in previous quality test:
1 - Q, Quality Test for: Grading, Elutriation (Wash), Bulk Specific Gravity, Absorption, Mortar
Strength, Soundness, Organic Impurities, Unit Weight, % Clay Lumps and Shale.
For a source previously tested and passed quality test:
1 - Q, Quality Test for: Grading, Elutriation (Wash), Bulk Specific Gravity, Absorption, Mortar
Strength)
For every 75 m3 or fraction thereof:

1 - G, Grading Test

c. Coarse Aggregates'

Quantity:
. m3 I m3 of concrete

For Rounded CA
Cia.. A

0,77

For Angular CA
O.elS

ClassB
---------0.82
0.73
ClassC
---------0.70
0.68
ClassP
---------0.68
0.65
Tests: For every 1500 m~ or fraction thereof:

For a source previously tested and passed quality test:


1 - Q, Quality Test for: Grading, Bulk Specific Gravity, Absorption, AbraSion. Soundness and
Unit Weight
For a source previously tested and passed quality test:
1 - Q, Quality Test :or: Grading, Bulk Specific Gravity, Absorption, Abrasion

141

1 - G,
d.

For every 75 m3 or fraction thereof:


Grading Test

Water
Tests:

1-Q, Quality Test, if source is questionable


Certificate of Project Engineer
e. Premolded Filler for expansion jOints
Tests:
1 - Q, Quality Test on each thickness of filler for each shipment
f. Steel Reinforcement
Tests:
A. Bar reinforcement for concrete for every 10,000 kg or fraction thereof for each size:
1 - Q, Quality Test for Bending, Tension and Chemical Analysis
B. Wire and Wire Mesh
1 - Q, Quality Test
g. Concrete
Tests:
Compressive strength test on concrete cylinder samples. 1 set consisting of 3 concrete
cylinder samples shall be taken from each day's pouring and to represent not more than 75 m3 of
concrete or fraction thereof.
Item 605 - Road Sign
Tests:
Item 606 ~ Pavement Markings
Tests:

Inspection Report

1 - Q.
1 - Q,

Ol,le 20 - L can for every 100 cans or fraction thereof or


One 4 - L can for every 100 cans or fraction thereof

Item 607 - Ref/ective Pavement Studs


Tests:
Inspection Report
Item 608 - Topsoil

Tests:

Inspection Report

Tests:

Inspection Report

Tests:

Inspection Report

Item 611 - Tree Planting


Tests:

Inspection Report

Item 609 - Sprigging

Item 610 - Sodding

PART 1- MATERIALS DETAILS


Item 700 Hydraulic Cement
A. Cement
Quantity:
(40 kg I bag)
Class A
---------
9.0 bags I m3 of concrete
Class B
---------
8.0 bags I m3 of concrete
Class C
---------
9.5 bags I m3 of concrete
Class P
---------
11.0 bags I m3 of concrete
Tests:
For every 2000 bags or fraction thereof
1 - Q,
Quality Test

B. Fine Aggregate
Quantity:
Class
Class
Class
Class

A
B
C
P

m3 I m3 of concrete
For Rounded
0.50
0.45
0.53
0.44

For Angular
0.54
0.52
0.59
0.47

142

Tests: For every 1500 m3 or fraction thereof:


a. For a source not yet tested, or failed in previous quality test:
1 - Q, Quality Test for: Grading, Elutriation (Wash), Bulk Specific Gravity, Absorption, Mortar
Strength, Soundness, Organic Impurities, Unit Weight, % Clay Lumps and Shale.

C.

D.

E.
F.

G.

b. For a source previously tested and passed quality test:


1 - Q, Quality Test for: Grading, Elutriation (Wash), Bulk Specific Gravity, Absorption, Mortar
Strength)
For every 75 r:n 3 or frac~ion thereof:

1 - G, Grading Test

Coarse Aggregates
'

Quantity:
m 3 I m3 of concrete

For Rounded CA
For Angular CA
-- .. _-----0.77
Class A
0.68
---------0.82
Class B
0.73
.. _- .... _-_....
0.70
Class C
0.68
---------0.68
Class P
0.65
Tests:
For every 1500 m3 or fraction thereof:
a.
For a source previously tested and passed quality tes:!:
1 - Q, Quality Test for: Grading, Bulk Specific Gravity, Absorption, Abrasion,
Soundness and Unit Weight
b.
For a source previously tested and passed quality test:
1 - Q, Quality Test for: Grading, Bulk Specific Gravity, Absorption, Abrasion
For every 75 rn 3 or fraction thereof:
1 - G, Grading Test
Water
Tests:
1 - Q, Quality Test, if source is questionable
Certificate of Project Engineer
Premolded Filler for expansion joints
Tests:
1 - Q, Quality Test on each thickness of filler for each shipment
Steel Reinforcement

Tests:

A. Bar reinforcement for concrete for every 10,000 kg or fraction thereof for each size:
1 - Q, Quality Test for Bending, Tension and Chemical Analysis
B. Wire and Wire Mesh

1 - Q, Quality Test

Concrete
Tests:
Compressive strength test on concrete cylinder samples. 1 set consisting of 3 concrete
cylinder samples shall be taken from each day's pouring and to represent not more than 75 m 3 of
concrete or fraction thereof.

Item 701- Construction Lime (Hydrated)


Tests:
1 - Q,

Quality test for every 100 t or fraction thereof

Item 702 - Bituminous Materials


Tests: Same as for item 301,302,303,306,307,308, 309 and 310
Item 703 - Aggregates
Tests:

Same as for Item of Work specified in the Bill of Quantities

Item 703A - Mineral Filler


Tests: For every 75 m3 or fraction thereof:
1 - G & P, Grading and Plasticity Tests (LL, PL, PI)
Item 704 - Masonry Units
Tests: 1 - Q,

Quality Test for every 10000 units or fraction thereof

Item 705 - Joint Materials


A.
Joint Filler
a. Poured Joint Filler
Tests: 1 - Q, Quality Test on each type of ingredient for each shipment
b. Premolded Joint Filler
Tests: 1 - Q, Quality Test on each thickness of filler for each shipment
B.
Mortar for Joint

Tests:

143

a.

Tests:

Cement
Quantity:
(40 kg / bag)
Class A
---------
9.0 bags / m 3 of concrete
Class B
---------
8.0 bags I m3 of concrete
Class C
---------
9.5 bags I m3 of concrete
Class P
---------
11.0 bags / m 3 of concrete
For every 2000 bags or fraction thereof
1- Q
Quality Test

Item 706 - Concrete, Clay, Plastic and Fiber Pipe

Concrete Pipes
Tests:
1 - Pipe for every 50 pieces:

Strength, Absorption and Dimension

Alternative Requirement:
1 - set consisting of 3 concrete cylinder samples for not more than 25 pipes cast in the field
and
1 - Inspection Report for each size for not more than 25 pipes cast in the field
Clay and other types of pipes

Tests: Refer to the applicable requirements of AASHTO Test and Specifications.

Item 707 - Metal Pipe


Tests: Same as Item 400
Item 708 - Concrete Curing Materials and Admixtures
Tests: 1 - Q,
Quality Test for each shipment
Item 709 - Paints
Tests:

1-Q,
1-Q,

One 20 - L can for every 100 cans or fraction thereof or


One 4 - L can for every 100 cans or fraction thereof

Item 710 - Reinforcing Steel and Wire Rope


Reinforcing Steel
A. Bar reinforcement for concrete for every 10,000 kg or fraction thereof for each size:
1 - Q, Quality Test for Bending, Tension and Chemical Analysis
B. Wire and Wire Mesh
1 - Q, Quality Test
Wire Rope
1 - Q, for every 20 t or fraction thereof
Tests:
Item 711 - Fence and Guardrail
Fence
Tests:
A. Barbed Wire, Chain Link Fabric
Tests:
1 - Q, Quality Test
B. Concrete Post
a. Cement
Quantity:
(40 kg I bag)
Class A
Class B
ClaISe
Class P

Tests:

9.0 bags / m3 of concrete


8.0 bags / m 3 of concrete
9.5 bags I m3 of concrete
11.0 bags I m 3 of concrete

For every 2000 bags or fraction thereof


1 - Q,
Quality Test
b. Fine Aggregate
m3 / m 3 of concrete
Quantity:
For Rounded
0.50
Class A
Class B
0.45
0.53
Class C

For Angular
0.54
0.52
0.59

144

Class P

0.44

0.47

Tests: For every 1500 m 3 or fraction thereof:


For a source not yet tested, or failed in previous quality test:
1 - Q, Quality Test for: Grading, Elutriation (Wash), Bulk Specific Gravity, Absorption, Mortar
Strength, Soundness, Organic Impurities, Unit Weight, % Clay Lumps and Shale.
For a source previously tested and passed quality test:
1 - Q, Quality Test for: Grading, Elutriation (Wash), Bulk Specific Gravity, Absorption, Mortar
Strength)
For every 75 m 3 or fraction thereof:

1 - G, Grading Test

c. Coarse Aggregates

Quantity:
Class A

Class B
Class C
Class P
Tests:
a.

b.

d. Water
Tests:

m 3 I m3 of concrete

For Rounded CA

-_ ...... __ .... _0.77

.. .. .. .. .. .. .. .. .. ..
0.82

---------0.70

.. .. .. .. .. .. .. .. .. ..
0.68

For every 1500 m3 or fraction thereof:

For a source previously tested and passed quality test:


1 - Q, Quality Test for: Grading, Bulk ~pecific Gravity, Absorption, Abrasion,
Soundness and Unit Weight
For a source previously tested and passed quality test:
1 - Q, Quality Test for: Grading, Bulk Specific Gravity, Absorption, Abrasion
For every 75 m3 or fraction thereof:
1 - G, Grading Test

1 - Q, Quality Test, if source is questionable

. Certificate of Project Engineer

e. Premolded Filler for expansion joints

Tests:
1 - Q, Quality Test on each thickness of filler for each shipment

f.

Steel Reinforcement

Tests:

Bar reinforcement for concrete for every 10,000 kg or fraction thereof for each size

1 - Q, Quality Test for Bending, Tension and Chemical Analysis

Wire and Wire Mesh

1 - Q, Quality Test

g. Concrete
Tests:
Compressive strength test on concrete cylinder samples. 1 set consisting of 3 concrete
cylinder samples shall be taken from each day's pouring and to represent not more than 75 m 3 of
concrete or fraction thereof.
Guardrail
I.

Steel Posts
Tests:

1 - Q, Quality Test or Mill Test Certificate for each type of materials used
1 - Inspection Report for each type and shipment of metal used
II. Timber Posts
Tests:
Inspection Report for Timber

1 - Q, 'Quality Test for preservatives

III. Concrete

Tests:

a. Cement

Quantity:
(40 kg I bag)

9.0 bags I m 3 of concrete

Class A
8.0 bags I m 3 of concrete

Class B
9.5 bags I m 3 of concrete

Class C

145

Class P
---------11.0 bags I m3 of concrete

Tests: For every 2000 bags or fraction thereof

1 - Q,
Quality Test

b. Fine Aggregate

Quantity:
m 3 I m3 of concrete

For Rounded
For Angular

Class A
0.50
0.54

Class B
0.45
0.52

Class C
0.53
0.59

Class P
0.44
0.47

Tests: For every 1500 m 3 or fraction thereof:


For a source not yet tested, or failed in previous quality test:
1 - Q, Quality Test for: Grading, Elutriation (Wash), Bulk Specific Gravity, Absorption, Mortar
Strength, Soundness, Organic Impurities, Unit Weight, % Clay Lumps and Shale.
For a source previously tested and passed quality test:
1 - Q, Quality Test for: Grading, Elutriation (Wash), Bulk Specific Gravity, Absorption, Mortar
Strength)
For every 75 m3 or fraction thereof:

1 - G, Grading Test

c. Coarse Aggregates

Quantity:
m 3 I m3 of concrete

For Rounded CA
Class A
0.77
Class B
0.82
0.70
Class C
Class P
0.68

For Angular CA

0.68

0.73

0.68

0.65

Tests:
For every 1500 m3 or fraction thereof:
For a source previously tested and passed quality test:
1 - Q, Quality Test for: Grading, Bulk Specific
Soundness and Unit Weight

Gravity,

Absorption,

Abrasion,

For a source previously tested and passed quality test:


1 - Q, Quality Test for: Grading, Bulk Specific Gravity, Absorption, Abrasion
For every 75 m3 or fraction thereof:

1 - G, Grading Test

d. Water
1 - Q, Quality Test, if source is questionable

Tests:
Certificate of Project Engineer

e. Prernolded Filler for expansion jOints

1 - Q, Quality Test on each thickness of filler for each shipment

Tests:
f. Steel Reinforcement .
1 - Q, Quality Test for every 10,000 kg or fraction thereof for each size
Tests:
g. Concrete
Tests:
Compressive strength test on concrete cylinder samples. 1 set consisting of 3 concrete
cylinder samples shall be taken from each day's pouring and to represent not more than 75 m 3 of
concrete or fraction thereof.
C. Reinforcing Steel
Tests:
1 - Q, Quality Test for every 10,000 kg or fraction thereof for each size
D. Rail
Inspection Report
Tests:

E. Paint
Tests:

1 - Q,
1 - Q,

One 20 - L can for every 100 cans or fraction thereof or


One 4 - L can for every 100 cans or fraction thereof

146

Item 712 - Structural Metal


a. Metal Structures
Tests:
1 - Q, Quality Test or Mill Test Certificate for each type of materials used
1 - Inspection Report for each type and shipment of metal used
b. Welded Structural Steel
Tests:
1 - Q, Quality Test or Mill Test Certificate for each type of materials used
1 - Inspection Report for each type and shipment of metal used
Item 713 - Treated and Untreated Timber
Tests:
Inspection Report for Timber
1 - Q. Quality Test for preservatives
Item 714 - Water

1 - Certificate from Project Engineer or


1. - Q, Quality Test, if source is questionable

147

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