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CoroKey 2008eng

Productivity is a very diverse term and it is difficult to pin down that one thing in the production chain, which will maximize the input versus output ratio. Increasing speeds and feeds = more parts per hour Predictable tool life = machining security Fewer rejects = higher quality - more valuable end product Fewer tool changes = less down time product availability = less inventory Technical training of employees = better understanding and less scrap.

Uploaded by

Stela Ljevar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
617 views208 pages

CoroKey 2008eng

Productivity is a very diverse term and it is difficult to pin down that one thing in the production chain, which will maximize the input versus output ratio. Increasing speeds and feeds = more parts per hour Predictable tool life = machining security Fewer rejects = higher quality - more valuable end product Fewer tool changes = less down time product availability = less inventory Technical training of employees = better understanding and less scrap.

Uploaded by

Stela Ljevar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 208

CONTENTS

Shoulder milling
CoroMill 290
CoroMill 390
Profile milling
CoroMill 200

Solid carbide end mills

CoroMill Century for non-ferrous machining


CoroMill 365 for steel and cast iron machining

CoroMill 300

HARDENEDMATERIALS

How to use the guide for milling


Face milling
CoroMill 245

HEATRESISTANTALLOYS

ALUMINIUM

MILLING

CAST IRON

How to use the guide for turning


External/internal, negative T-Max P inserts
Tool holders, CoroTurn RC
Internal/external, positive CoroTurn 107 inserts
Tool holders, CoroTurn 107
Parting off with CoroCut
Parting off with T-Max Q-Cut
Grooving with CoroCut
Profiling with CoroCut
Turning with CoroCut
Tool holders for parting/grooving
Threading with T-Max U-Lock

26

34

42

52

58

72

78

84

90

92

96

110
112
114
116
120

110
112
114
116
120

110
112
114
116
120


112
114
118
120

110
112
114 114
116 116
120

130

130 130

130 130 130

143

164

143 143
161
164

143 143 143


161 161

146
148

146 146
148 148


146
148 148 148

155
158

155 155
158 158


155
158 158 158

6
14

24

60

98
108




122
130

136
138

STEEL

STAINLESS
STEEL

GENERAL

PRODUCTIVITY
THISISCOROKEY

GENERAL INFORMATION
TURNING

P M K N S H

168

168 168

DRILLING

174

178
185

178 178
185 185

MODULAR TOOLING
PRACTICAL TIPS
GRADES
INDEX

192

194

201

206

Solid carbide drill, CoroDrill 840


Indexable drills, CoroDrill 880

168 168

178 178 178


185 185 185


ENG ENG
01-13_TRYCK.indd 1

2008-02-26 13:20:11

Productivity
How can you improve it?

Searching for productivity in the right place?


Productivity is a very diverse term and it is difficult to pin down that one
thing in the production chain, which will maximize the input versus output ratio.
Usually it is a combination of factors that really make a difference, such
as:
Increased speeds and feeds = more parts per hour
Predictable tool life = machining security
Fewer rejects = higher quality more valuable end product
Fewer tool changes = less down time
Product availability = less inventory
Technical training of employees = better understanding and less scrap

some rules of thumb...


When it comes to metal cutting production there
are some rules of thumb that have an effect on
your output of reducing tool costs versus increasing speeds and feeds. Even a significant reduction
in tool cost or increase in tool life will only result
in a 1% decrease in total cost per component.
However, a 20% increase in cutting speed or feed
will result in a 15% reduction in total cost per
component.

The high quality service and application knowledge


which Sandvik Coromant representatives can provide, in combination with our modern cutting tools,
will improve your machining productivity. Correctly
applied, our tools can increase productivity by at
least 20% through increased cutting speeds and
feeds. Also, you can count on improved part quality, reduced scrap and lower machining costs.
Decreased cost

1%
Tooling
Workpiece
material

1%

30% decrease in price only reduces


total cost per component by 1%
Increased tool life
50% increase in tool life only reduces
total cost per component by 1%

Machinery &
equipment

15%
Operators

Increased cutting speed


20% increase in cutting speed
reduces total cost per component by 15%

Overheads

01-13_TRYCK.indd 2

ENG ENG
2008-02-19 11:28:22

THIS IS COROKEY
EASY TO CHOOSE
EASY TO USE

1. WORKPIECE MATERIAL
Steel

ISO

Reference material:
Low alloy steel, CMC02.1/ HB 180

ISO

Stainless steel

Reference material:
Austenitic stainless steel, CMC 05.21/HB 180

ISO

Reference material:
Cast, non ageing, CMC 30.21/HB 75

ISO

Heat resistant alloys


Reference material:
Ni based,CMC 20.22/HB 350

ISO

Hardened steel
Reference material:
Hardened and tempered, CMC 04.1/HRC 60

Cast iron

ISO

Reference material:

Grey
cast iron, CMC 08.2/HB 220
Nodular cast iron, CMC 09.2/HB 250

Aluminium alloys

2. TYPE OF APPLICATION (TURNING / MILLING)


ap Depth of cut, mm
Milling
Turning

M
F

Roughing
Operations for maximum stock removal and/or severe conditions.
High D.O.C. and feed rate combinations.
Operations requiring highest edge security.

Medium machining
Most applications general purpose.
Medium operations to light roughing.
Wide range of D.O.C. and feed rate combinations.

Finishing
Operations at light depths of cut (D.O.C.) and low feed rates.
Operations requiring low cutting forces.

3. MACHINING CONDITIONS

Good conditions

Average conditions

Difficult conditions

Continuous cuts. High speeds.


Pre-machined workpiece.
Excellent component clamping.
Small overhangs.

Profiling cuts. Moderate


speeds. Forged or cast workpiece.
Good component clamping.

Interrupted cuts. Low speeds.


Heavy cast or forged skin on
workpiece. Poor component
clamping.


ENG ENG
01-13_TRYCK.indd 3

2008-02-19 11:28:26

THIS IS COROKEY
EASY TO CHOOSE.
EASY TO USE.

4. CUTTING DATA
Starting values for the cutting speed and feed, together with the
working range (max min),are given on the insert dispensers,
which makes it easy and quick to start machining.

Workpiece material

Turning inserts

Milling inserts

Application type
Machining condition

ap = Depth of cut (mm, inch)


fn = Feed (mm/r, inch/r)
vc = Cutting speed (m/min
feet/min)
fz = Feed/tooth (mm, inch)
vc = Cutting speed (m/min
feet/min)

01-13_TRYCK.indd 4

ENG ENG
2008-02-19 11:28:28

THIS IS COROKEY
EASY TO CHOOSE
EASY TO USE

5. INSERT IDENTIFICATION
Insert identity is permanently marked on the inserts with geometry
and grade identifications, nose radius and cutting edge identity.
Geometry identification:
application type

Geometry identification: workpiece


material and application type.

Cutting edge identity


G

20

GC

Nose radius

30

42

25

Grade identity

6. DEDICATED PRODUCTS
ISO/ANSI P STEEL

Finishing

Medium

Roughing

-WF / GC4215
-PF / GC4215

-WM / GC4205
-PM / GC4215

WR / GC4205
-PR / GC4215

Single
sided

-WF / GC4215

First choice!

-WM / GC4215

CONDITIONS

Dedicated insert geometries and grades for specific materials and machining conditions.

-WR / GC4215
Double
sided

-PF / GC4215
-WF / GC4225
-PF / GC4225

-PM / GC4225
-WM / GC4225
-PM / GC4235

-PR / GC4225

Single
sided

-WR / GC4225
-PR/ GC4235


ENG ENG
01-13_TRYCK.indd 5

2008-02-19 11:28:38

No compromise!

With the new generation of inserts


A complete steel turning family
The widest application and best performance possible
from one grade combination; the steel turning family becomes a complete force with its newest member,
GC4205.

Now
ISO

rt

nse

The new insert generation - grades with attitude!

0i
r 70

d.

ade

gr
s up

ove

New GC4205

A driving force in high metal removal

In stable conditions and higher temperatures, this new


grade is a real productivity booster. A wide application
for medium to roughing in the P01-P10 area and a good
complement to GC4215.

ISO

GC4215

The first choice for highly productive roughing in good,


stable conditions through to finishing. When the need for
optimal wear resistance is a premium, this grade allows
you the security to increase cutting data in wet and dry
conditions.

ISO

GC4225

This versatile grade is a cut above the rest. It is your


first choice from roughing to finishing, whether small part
machining, bar peeling, or parting and grooving, it even
makes light of heavy turning.

ISO

GC4235

A complement to GC4225 and optimized for extreme toughness, this grade is the one to beat, a secure and reliable
performance during intermittent cuts, demanding and
unstable conditions.

01-13_TRYCK.indd 6

ENG ENG
2008-02-19 11:28:40

Milling grades
ISO

GC1020

The best performer for nodular cast iron milling and the first
choice for all wet cast iron milling. Ideal for unstable conditions and a useful problem solver in materials like compact
graphite iron, austenitic ductile iron and SiMo (ductile cast
iron).

ISO

GC3220

The best choice for productive, trouble free, dry milling of


grey cast iron. Provides a good performance in stable conditions, from shoulder to face milling, roughing to semi-finishing.

ISO

GC4240

The high performance secure choice for shoulder milling


and tough demanding operations in steel milling. An excellent choice for all CoroMill concepts and the number one
choice for CoroMill 390.

ISO

GC1030

A PVD coated steel milling grade for excellent productivity


and good cost efficiency.Tough and reliable in end milling,
unstable conditions, and for small cutters.

ISO

GC4230

The first choice for steel face milling and second to none
for all-round productivity. Secure when demands on wear
resistance get tough, this grade is an excellent optimizer for
GC4240.

ISO

GC4220

Suitable for use in medium to rough milling at elevated temperatures created by high speed or hard die steels, GC4220
fits all CoroMill concepts, is great for unmanned production
and a top performer at higher feeds and speeds.


ENG ENG
01-13_TRYCK.indd 7

2008-02-19 11:28:41

General information
Material cross reference list

CMC1)

Great
Britain

Sweden

US

Germany

France

Italy

Spain

Japan

Standard
BS

EN SS

AISI/SAE

W.-nr.

DIN

AFNOR

UNI

UNE

JIS

ISO 4360 43C 1412


A573-81 1.0144 S275J2G3 E 28-3
-
-
SM 400A;B;C

4360 50B 2132
- 1.0570 S355J2G3+CR E36-3
Fe52BFN/Fe52CFN -
SM490A;B;C;YA;YB
150 M 19 2172
5120 1.0841 S355J2G3 20 MC 5
Fe52
F-431

250A53
45 2085
9255 1.5026 55Si7
55S7
55Si8
56Si7

-
-
-
9262 1.0961 60SiCr7
60SC7
60SiCr8
60SiCr8
02.1

534A99 31 2258
52100 1.3505 100Cr6 100C6 100Cr6
F.131
SUJ2
1501-240
- 2912
ASTM A204Gr.A 1.5415 16Mo3 15D3 16Mo3KW 16Mo3

1503-245-420 -
-
4520 1.5423 16Mo5
- 16Mo5 16Mo5

-
-
-
ASTM A350LF5 1.5622 14Ni6 16N6 14Ni6 15Ni6

805M20 362 2506
8620 1.6523 21NiCrMo2 20NCD2 20NiCrMo2 20NiCrMo2 SNCM220(H)
311-Type 7 -
-
8740 1.6546 40NiCrMo22 -
40NiCrMo2(KB) 40NiCrMo2 SNCM240

820A16
-
-
- 1.6587 17CrNiMo6 18NCD6
- 14NiCrMo13
523M15
-
-
5015 1.7015 15Cr3 12C3
-
-
SCr415(H)

-
- 2245
5140 1.7045 42Cr4
-
-
42Cr4
SCr440

527A60
48 -
5155 1.7176 55Cr3
55C3
-
-
SUP9(A)

-
- 2216
- 1.7262 15CrMo5 12CD4
- 12CrMo4 SCM415(H)

1501-620Gr27 -
-
ASTM A182 1.7335 13CrMo4-5 15CD3.5 14CrMo4 5 14CrMo45


F11;F12 15CD4.5
1501-622
- 2218
ASTM A182 1.7380 10CrMo9 10 12CD9, 10 12CrMo9, 10
TU.H

Gr.31;45
-
F.22
-
-

1503-660-440 -
-
- 1.7715 14MoV6 3
-
- 13MoCrV6
722 M 24 2240
- 1.8515 31CrMo12 30 CD 12 30CrMo12
F-1712

897M39
40C -
- 1.8523 39CrMoV13 9 - 36CrMoV12
-

524A14
- 2092
L1 1.7039 41CrS4
- 105WCR 5
-

605A32
- 2108
8620 1.5419 22Mo4
-
-
F520.S
1.7323 20MoCrMo16

823M30 33 2512
- 1.7228 50CrMo4
-
653M31
-
1.2713 55NiCrMo16

-
- 2127
- 1.7139 16MnCrS5 -
-
-
1.5755 31NiCr14

830 M 31 2534
-
-
31NiCrMo134 -
-
F-1270

- 2550
L6 1.2721 50NiCr13
55NCV6
-
F-528

816M40 110 -
9840 1.6511 36CrNiMo4 40NCD3 38NiCrMo4(KB) 35NiCrMo4
817M40 24 2541
4340 1.6582 34CrNiMo6 35NCD6 35NiCrMo6(KB) -

530A32 18B -
5132 1.7033 34Cr4 32C4 34Cr4(KB) 35Cr4
SCr430(H)

530A40 18 -
5140 1.7035 41Cr4
42C4
41Cr4
42Cr4
SCr440(H)

(527M20)
- 2511
5115 1.7131 16MnCr5 16MC5 16MnCr5 16MnCr5 1717CDS110 - 2225
4130 1.7218 25CrMo4 25CD4 25CrMo4(KB)
55Cr3
SCM420;SCM430



AM26CrMo4

708A37 19B 2234
4137;4135 1.7220 34CrMo4 35CD4 35CrMo4 34CrMo4 SCM432;SCCRM3

708M40 19A 2244
4140;4142 1.7223 41CrMo4
42CD4TS
41CrMo4
42CrMo4 SCM 440

708M40 19A 2244
4140 1.7225 42CrMo4
42CD4
42CrMo4
42CrMo4 SCM440(H)

722M24
40B 2240
- 1.7361 32CrMo12 30CD12 32CrMo12
F.124.A

735A50
47 2230
6150 1.8159 51CrV4
50CV4
50CrV4
51CrV4
SUP10

905M39
41B 2940
- 1.8509 41CrAlMo7 40CAD6, 12 41CrAlMo7
41CrAlMo7
BL3
-
-
L3 1.2067 100Cr6
Y100C6
- 100Cr6
-

1)

- 2140
- 1.2419 105WCr6 105WC13 10WCr6 105WCr5
107WCr5KU

SKS31
SKS2, SKS3

SKT4

L6 1.2713 55NiCrMoV6 55NCDV7

F.520.S

= Coromant Material Classification

01-13_TRYCK.indd 8

ENG ENG
2008-02-19 11:28:41

General information
Material cross reference list

CMC1)

Great
Britain

Sweden

US

Germany

France

Italy

Spain

Japan

Standard
BS

EN SS

AISI/SAE

W.-nr.

DIN

AFNOR

UNI

ISO 304S11
- 2352 304L 1.4306 X2CrNi 19-11
Z2CN18-10
X2CrNi18 11
304S31
58E 2332/2333 304
Z6CN18.09
X5CrNi18 10






303S21
58M 2346 303 1.4305 X8CrNiS 18-9
Z10CNF 18.09 X10CrNiS 18.09
05.21
304S15
58E 2332 304 1.4301 X5CrNi 18-10
Z6CN18.09
X5CrNi18 10
304C12 2333
Z3CN19.10
-
304S12
- 2352 304L 1.4306 X2CrNi 18 9
Z2CrNi18 10
X2CrNi18 11

-
- 2331 301 1.4310 X9CrNi 18-8
Z12CN17.07
X12CrNi17 07
304S62
- 2371 304LN 1.4311 X2CrNiN 18 10
Z2CN18.10
-
316S16
58J 2347 316 1.4401 X5CrNiMo17-12-2 Z6CND17.11
X5CrNiMo17 12

-
- 2375 316LN 1.4429 X2CrNiMoN 17-13-2 Z2CND17.13
-
316S13 2348 316L 1.4404 X2CrNiMo17-12-2 Z2CND17-12
X2CrNiMo1712
316S13
- 2353 316L 1.4435 X2CrNiMo18-14-3 Z2CND17.12
X2CrNiMo17 12

-
-
316S33
- 2343 316 1.4436 X4CrNiMo17-13-3 Z6CND18-12-03 X8CrNiMo1713
2347
V 0890A
321S12
58B 2337 321 1.4541 X6CrNiTi18-10
Z6CNT18.10
X6CrNiTi18 11

347S17
58F 2338 347 1.4550 X10CrNiNb 18 9 Z6CNNb18.10 X6CrNiNb18 11

320S17
58J 2350 316Ti 1.4571 X6CrNiMoTi 17-12-2 Z6NDT17.12
X6CrNiMoTi17 12

-
-
- 318 1.4583 X10CrNiMoNb 18 12 Z6CNDNb17 13B X6CrNiMoNb17 13
309S24
-
- 309 1.4828 X15CrNiSi 20 12 Z15CNS20.12
-
310S24
- 2361 310S 1.4845 X8CrNi 25-21
Z12CN25 20
X6CrNi25 20

301S21
58C 2370 308 1.4406 X2CrNiMoN17-11-2 Z1NCDU25.20 -

- 2387
- 1.4418 X4CrNiMo 16-5-1 Z6CND16-04-01

Grade 300
0130
No 45 B 0.6030 EN-GJL-300
Ft 30 D
G 30

Grade 350
0135
No 50 B 0.6035 EN-GJL-350
Ft 35 D
G 35
08.2 Grade 400
0140
No 55 B 0.6040 EN-JL-Z
Ft 40 D

UNE

JIS

-
F.3551
F.3541
F.3504
F.3508
F.3551
-
F.3503
F.3517
-
F.3543
-
-
-
-
-

SUS304
SUS303
SUS304
SUS304L
SCS19
SUS301
SUS304LN
SUS316
SUS316LN
SCS16
SUS316L
-

F.3553
F.3523
F.3552
F.3524
F.3535
-
-
F.331
F.8414

SUS321

SUH309
SUH310
SCS17

FG 30
FG 35

FC300
FC350

SUS347

09.2 SNG 600/3


0732-03
-
0.7060 EN-GJS-600-3
FGS 600-3

SNG 700/2
0737-01 100-70-03 0.7070 EN-GJS-700-2
FGS 700-2
GS 700-2
FGS 70-2

LM25
4244 356.1

4247
A413.0 3.2582.05 GD-AlSi12

LM24
4250
A380.1 3.2162.05 GD-AlSi8Cu3
30.21

LM20
4260
A413.1
G-AlSi12(Cu)

LM6
4261
A413.2 3.2982 AlSi12Cu1

LM9
4253
A360.2 3-2382 AlSi10MgFe

-
-
-
5660 2.4662 Nimonic alloy 901 ZSNCDT42
-
-
3146-3
-
-
5391
NC12AD
-
-

HR8
-
-
5383 2.4668 Inconel 718
-
-
20.22
3072-76 -
-
4676 2.4375 Monel alloy K-500 -
-
-

Hr401,601 -
-
- 2.4631 Nimonic alloy 80A NC20TA
-
-

-
-
-
AMS 5399 2.4973 NiCr19Co11MoTi NC19KDT
-
-

-
-
-
AMS 5544
NC20K14
-

-
- 2258-08
440A 1.4108 X100CrMo13
-
-
-

-
- 2534-05
610 1.4111 X110CrMoV15
-
-
-

-
- 2541-06
0-2
-
X65CrMo14
-
-
-
04.1
1.1740 C60W
1.2067 100Cr6
1.2419 10 5WCr6

FCD600
FCD700
A5052
A6061
A7075
ADC12

C4BS
AC4A
AC4A


ENG ENG
01-13_TRYCK.indd 9

2008-02-19 11:28:41

General information
Conversion table for scales of hardness

Many different systems are used in industry for measuring material hardness.
The table below compares three of the most common systems.
CoroKey cutting data recommendations are given in Hardness Brinell (HB).






HB 180 for Steel (CMC code 02.1)


HB 180 for Stainless steel (CMC code 05.21)
HB 220 for Grey cast iron (CMC code 08.2)
HB 250 for Nodular cast iron (CMC code 09.2)
HB 75 for Aluminium and non-ferrous materials (CMC code 30.21)
HB 350 for Heat resistant super alloys (CMC code 20.22)
HRC 60 for Hardened materials (CMC code 04.1)

CMC = Coromant Material Classification. Please see material cross reference list on page 8.

Tensile
strength

Vickers

Brinell

Rockwell

N/mm2

HV

HB

HRC

255 80 76.0

270 85 80.7

285 90 85.5

305 95 90.2

320 100 95.0

350 110 105

385 120 114

415 130 124

450 140 133

480 150 143

510 160 152

545 170 162

575 180 171

610 190 181

640 200 190

660 205 195

675 210 199

690 215 204

705 220 209

720 225 214

740 230 219

770 240 228 20.3
800 250 238 22.2
820 255 242 23.1
835 260 247 24.0
850 265 252 24.8
865 270 257 25.6
900 280 266 27.1
930 290 276 28.5
950 295 280 29.2
965 300 285 29.8
995 310 295 31.0

Tensile
strength

Vickers

Brinell

Rockwell

HRB

N/mm2

HV

HB

HRC

41.0
48.0
52.0
56.2
62.3
66.7
71.2
75.0
78.7
81.7
85.0
87.5
89.5
91.5
92.5
93.5
94.0
95.0
96.0
96.7
98.1
99.5

(101)

(102)

(105)

1030 320 304 32.2


1060 330 314 33.3
1095 340 323 34.4
1125 350 333 35.5
1155 360 342 36.6
1190 370 352 37.7
1220 380 361 38.8
1255 390 371 39.8
1290
400 380
40.8
1320
410 390
41.8
1350
420 399
42.7
1385
430
409
43.6
1420
440
418
44.5
1485
460
437
46.1
1555
480

47.7
1595
490

48.4
1630
500

49.1
1665
510

49.8
1700
520

50.5
1740
530

51.1
1775
540

51.7
1810
550

52.3
1845
560

53.0
1880
570

53.6
1920
580

54.1
1955
590

54.7
1995
600

55.2
2030
610

55.7
2070
620

56.3
2105
630

56.8
2145
640

57.3
2180
650

57.8

10

01-13_TRYCK.indd 10

ENG ENG
2008-02-19 11:28:42

General information
Compensation of cutting speed for difference in hardness, HB

Cutting data is given on the ordering pages for


the recommended first choice grade in combination with the hardness (HB) in the table.

ISO/
ANSI

P
M
K
N
S
H
1)
2)
3)

If the material being machined differs in hardness


from those values, the recommended cutting
speed must be multiplied by a factor obtained
from the table below.

Reduced hardness

Increased hardness

CMC1) HB2)

-602)

-40

-20 0

+20

+40

+60

+80

+100

02.1

HB2) 180

1,44

1,25

1,11

1,0

0,91

0,84

0,77

0,72

0,67

05.21 HB2) 180

1,42

1,24

1,11

1,0

0,91

0,84

0,78

0,73

0,68

08.2

HB2) 220

1,21

1,13

1,06

1,0

0,95

0,90

0,86

0,82

0,79

09.2

HB 250

1,33

1,21

1,09

1,0

0,91

0,84

0,75

0,70

0,65

30.21 HB2) 75

1,05

1,0

0,95

20.22 HB2) 350

1,12

1,0

0,89

04.1

1,07

1,0

0.97

2)

HRC 60
3)

= Coromant Material Classification


= Hardness Brinell
= Hardness Rockwell

Example:
If you choose insert CNMG 120416-PM for your turning
operation, the recommended CoroKey cutting data is
given for the first choice grade GC4225 and a low alloy
steel (CMC code 02.1) with HB 180:
Cutting depth (ap) = 3 mm
Feed (fn) = 0,40 mm/rev
Cutting speed (vc) = 305 m/min.

Should your workpiece material have another hardness,


e.g. HB 240, the difference between the given HB 180
and HB 240 is + 60.
The factor in the table is 0,77.
The cutting speed adjusted to HB 240 =
305 m/min x 0,77 = 234.85 m/min 235 m/min

Diagram form for above table for P, M and K


Steel, stainless steel, HB180
Grey cast iron, HB220

Factor for cutting speed

Nodular cast iron, HB250

Reduced hardness

Increased hardness

Tensile strength / hardness


11
ENG ENG
01-13_TRYCK.indd 11

2008-02-19 11:28:42

General information
Conversion chart
Surface speed (vc) Revolutions per minute (RPM)
Cutting speed (vc), metres/min.

Component/
cutter

30

40

50

100

150

200

300

400

500

600

700

12
795 1060 1326 2652 3979 5305 7957 10610 13262
16
597 795 995 1989 2984 3978 5968 7957 9947 11936
20
477 637 796 1591 2387 3183 4774 6366 7957 9549 11140
25 382 509 637 1273 1910 2546 3819 5092 6366 7639 8912
32 298 398 497 994 1492 1989 2984 3978 4973 5968 6963
40 239 318 398 795 1194 1591 2387 3183 3978 4774 5570
50 191 255 318 636 955 1272 1909 2546 3183 3819 4456
63 151 202 253 505 758 1010 1515 2021 2526 3031 3536
80 119 159 199 397 597 795 1193 1591 1989 2387 2785
100 95 127 159 318 477 636 952 1273 1591 1909 2228
125 76 109 124 255 382 509 764 1018 1237 1527 1782
160 60 80 99 198 298 397 596 795 994 1193 1392
175 55 71 91 182 273 363 544 727 909 1091 1273
200 48 64 80 160 239 318 476 636 795 954 1114
Example:

You are using an 80 mm diameter cutter. The cutting speed start value (vc) on the insert box is 200 m/min.
Find the cutter size in the left column, and cutting speed in the top row and read the spindle RPM at the
intersection: 795 revolutions per minute.

General guidelines:
vc

Starting value

To keep chip formation when changing cutting data, increase/decrease both vc and fn.

fn

Formulas
Cutting speed, m/min.
x Dc x n
vc =
1000

Spindle speed, rpm

vc = cutting speed m/min


n = revolutions / min.
Dc = diameter mm

n = spindle speed,
revolutions/min.
vc = cutting speed m/min
Dc = diameter mm

v x 1000
n = c
x Dc

Table feed, mm/min.


vf = n x z x fz
vf = table feed mm/min.
n = revolutions/min.
z = number of teeth
fz = feed mm/tooth

12

01-13_TRYCK.indd 12

ENG ENG
2008-02-19 11:28:42

CoroTurn RC
13
ENG ENG
01-13_TRYCK.indd 13

2008-02-19 11:28:43

TURNING

Turning tools
How to choose the right tool for your operation

EXTERNAL MACHINING

CoroTurn RC
External machining, from
roughing to finishing

CoroTurn 107
CoroTurn RC

External machining of small,


long and slender components

CoroTurn RC

CoroTurn 107

CoroTurn 107

General point to consider


Use an entering angle of less than
90 if possible to reduce impact
and forces.

14

14-25_TRYCK.indd 14

2008-02-19 10:05:29

TURNING

Turning tools
How to choose the right tool for your operation

INTERNAL MACHINING

CoroTurn 107
First choice for internal machining in
small and medium hole dimensions
and in cases of long overhang

T-MAX P
Internal machining of large
bores with short tool overhangs
and stable conditions.

T-MAX P

CoroTurn 107
CoroTurn 107

General point to consider


Use an entering angle of less than
90 if possible to reduce impact and
forces.
Use the largest bar size and smallest
possible bar overhang to provide maximum stability.

15

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2008-02-19 10:05:50

TURNING

Turning tools
Code key for inserts and toolholders
Extract from ISO 18321991
Tolerances

Insert thickness

INSERT

C N M G 09 03 08 - PF

1. Insert shape

5. Insert size = cutting edge length

2. Insert clearance angle

TOOLHOLDERS
External

D C L N R 16 16 H 09

C3

Internal

A 25 T S C L C R 09
H

Bar
diameter
S = Solid steel bar
A = Steel bar with coolant supply
Coromant Capto
Coupling size

Holder style

16

14-25_TRYCK.indd 16

2008-02-19 10:05:51

TURNING

Turning tools
Code key for inserts and toolholders
Extract from ISO 18321991

2. INSERT CLEARANCE ANGLE

1. INSERT SHAPE
55

80

35

5. INSERT SIZE = CUTTING EDGE LENGTH

4. INSERT TYPE

80

l mm: 0619

0715

0612

0919

0622

1116

0608

7. NOSE RADIUS

04
08
12
16
24

r
r
r
r
r

=
=
=
=
=

First choice nose radius recommendations:

0.4
0.8
1.2
1.6
2.4

T-MAX P
08
08
12

FINISHING
MEDIUM
ROUGHING

CoroTurn 107

04

08

08

8. GEOMETRY MANUFACTURER'S OPTION


The manufacturer may add further two symbols to the code describing the insert
geometry e. g.
-PF = ISO P Finishing
-MR = ISOMRoughing
B. CLAMPING SYSTEM

Rigid clamping (RC)


D. HAND OF TOOL

Top and hole clamping


E. SHANK HEIGHT

S
Hole clamping

Screw clamping

G. TOOL LENGTH
Tool length =
l1 in mm

Right hand style

F. SHANK WIDTH
Left hand style

Neutral

H =
K =
M =
P =
Q =
R =

100
125
150
170
180
200

S =
T =
U =
V =
W =
Y =

250
300
350
400
450
500

17

14-25_TRYCK.indd 17

2008-02-26 15:17:22

TURNING

Turning tools
T-MAXP negative basic-shape turning concept
Steel, stainless steel and cast iron ISO P, M and K

Medium

Roughing

-WF / GC4215
-PF / GC4215

-WM / GC4205
-PM / GC4015

-WR / GC4205
-PR / GC4215
Single
sided

-WF / GC4215

Double
sided

-PF / GC4215
-WF / GC4225
-PF / gc4225

ISO/ANSI

First choice!

-WM / GC4225
-PM / gc4235

Single
sided

-PR/ GC4225
-WR / GC4225
-PR / gc4235

STAINLESS STEEL

Finishing

Medium

Roughing

-WM / GC2015
-MM / GC2015

-MR / GC2025

-WF / GC2015

-WM / GC2015
Double
sided

DIFFICULT CONDITIONS

Single
sided

-WF / GC2015
-MF / gc2025

Interrupted cuts or heavy


roughing. Low cutting speeds.
Heavy cast skin and forging
scale materials. Weak component clamping.

ISO/ANSI

First choice!

-PM / GC4225

-WF / GC2015
-MF / GC2015

-MF / GC2015

Wiper for highest productivity and surface


finish; geometry -WF and -WM.

-WR / GC4215

AVERAGE CONDITIONS
First choice for general purpose operations
Profiling and light interrupted
cutting. Moderate cutting
speeds. Forged and cast
materials. Good component
clamping.

-WM / GC4215

-MM / GC2025
-WM / GC2015
-MM / gc2035

-MR / GC2025
-MR / gc2025
-MR / gc2035

GREY CAST IRON

Finishing

Medium

Roughing

-WF / GC3215
NGA / CC650

-WM / GC3215
-NGA / GC6090

-KR / GC3205

-WF / GC3215

-WM / GC3215

-KF / GC3215

-KM / GC3205

CONDITIONS

Continuous cuts. High cutting speeds. Pre-machined


and light cast/forged skin
materials. Secure component
clamping.

First choice!

GOOD CONDITIONS

P STEEL

Finishing

-WF / GC3215
-KF / gc3215

CONDITIONS

ISO/ANSI

The following charts illustrate the recommended combinations of geometries and grades.

CONDITIONS

How to make the best choice for your


turning operation

-WM / GC3215
-KM / gc3215

-KR / GC3205
-KR / gc3215

18

14-25_TRYCK.indd 18

2008-02-19 10:06:08

TURNING

Turning tools
CoroTurn 107 positive basic-shape turning concept
Steel, stainless steel and cast iron ISO P, M and K
ISO/ANSI

Finishing

Medium

Roughing

-WF / GC4215
-PF / GC4215

-WM / GC4215
-PM / GC4215

-PR / GC4215

-WF / GC4215

-WM / GC4215

-PF / GC4215

-PM / GC4225

-WF / GC4215
-PF / gc4225

ISO/ANSI

First choice for general purpose operations


Profiling and light interrupted
cutting. Moderate cutting
speeds. Forged and cast
materials. Good component
clamping.

First choice!

AVERAGE CONDITIONS

STAINLESS STEEL

Finishing

Medium

Roughing

-WF / GC2015
-MF / GC2015

-WM / GC2015
-MM / GC2015

-MR / GC2015

-WF / GC2015

-WM / GC2015

-MF / GC2015

-MM / GC2025

-MF / gc2025

Interrupted cuts or heavy


roughing. Low cutting speeds.
Heavy cast skin and forging
scale materials. Weak component clamping.

ISO/ANSI

First choice!

-PR / gc4235

DIFFICULT CONDITIONS

-MM / gc2035

-MR / GC2025
-MR / gc2035

GREY CAST IRON

Finishing

Medium

Roughing

-WF / GC3215
-KF / GC3005

-WM / GC3215
-KM / GC3005

-KR / GC3210

-WF / GC3215

-WM / GC3215

-KF / GC3205

-KM / GC3215

-WF / GC3215

Wiper for highest productivity and surface


finish; geometry -WF and -WM.

-WM / GC4225
-PM / gc4235

-PR/ GC4225

CONDITIONS

Continuous cuts. High cutting speeds. Pre-machined


and light cast/forged skin
materials. Secure component
clamping.

P STEEL

CONDITIONS

GOOD CONDITIONS

First choice!

The following charts illustrate the recommended combinations of geometries and grades.

CONDITIONS

How to make the best choice for your


turning operation

-WM / GC3215
-KM / gc3215

-KR / GC3210
-KR / gc3215

19

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2008-02-19 10:06:13

TURNING

Turning tools
How can you improve the productivity?
If you want to change the cutting speed to obtain higher metal removal rates the new cutting speed
values can be calculated from the following table.

Tool life
(Mins.)

10

15

20

25

30

45

60

Correction
factor

1,11

1,0

0,93

0,88

0,84

0,75

0,70

Example:

If the recommended cutting speed (vc) = 225 m/min. A tool life of 10 minutes gives you:
225 x 1,11 250 m/min
Feed

Note! When increasing the feed (fn mm/r) the surface speed
(vc m/min) should be decreased and vice versa, as indicated in the cutting data recommendations.

fn
vc

0,25
310

0,4
265

0,7
210
Speed

Cutting speed and feed data compensation for turning

Example 1

Starting value

Increased cutting speed %

Decreased cutting speed %

Increased feed fn, mm/r

Example 2
Decreased feed fn, mm/r
How to use the diagram
This diagram shows a simple method of adjusting the starting value for cutting speed and feed recommendations. Cutting data on insert dispensers are based on a
tool life of 15 minutes and will remain the same with the values
taken from this diagram.

Example 1: Increase the feed with 0.15 mm/r


(+0,15).

Example 2: Increase the cutting speed with 15%.


Result: Decrease the feed with 0.18 mm/r.

Result: Decrease the cutting speed with 12%.


20

14-25_TRYCK.indd 20

2008-02-19 10:06:14

TURNING

Turning tools
Surface finish and power requirement

Surface finish standard inserts


Negative T-MAX P inserts

Positive CoroTurn 107 inserts

P M K N S H

P M K N S H

Finishing

Surface finish,
m
Ra




1)

0.6
1.6
3.2
6.3

Finishing/Medium machining

Insert nose radius

Insert nose radius

Rt

0.22)

0.4

0.8

1.2

1.6

1.6
4.0
10.0
16.0

0.05
0.08
0.10
0.13

0.07
0.11
0.17
0.22

0.10
0.15
0.24
0.30

0.12
0.19
0.29
0.37

0.14
0.22
0.34
0.43

Rt

0.4

0.8

1.21)

Ra

0.07
0.11
0.17
0.22

0.10
0.15
0.24
0.30

0.12
0.19
0.29
0.37





2)

Surface
finish, m

1.6
4.0
10.0
16.0

Not valid for ISO M.

0.6
1.6
3.2
6.3

Not valid for CoroTurn 107 in ISO K.

Power requirement for T-Max P and CoroTurn 107 inserts


Approx. gross power (kW) required M/C 80% efficient

T-Max P inserts

CoroTurn 107 inserts

Medium/Roughing machining

Roughing machining
ap x fn (cutting depth x feed)

N
S
H

vc

2 x 0.2

4 x 0.3

6 x 0.5

8 x 0.7

2 x 0.2

3 x 0.3

4 x 0.4

150
200
250
300
350
400
150
200
250
150
200
250
300
500
1000
1500
2000
20
45
90
60
120
180

3.4
4.5
5.7
6.8
7.9
9.1
3.8
5.0
6.3
2.3/2.8
3.1/3.8
3.9/4.7
4.6/5.7
4.0
8.0
12.0
16.0
0.8
1.7
3.5
3.4
6.7
10.1

9.2
12.3
15.4
18.5
21.5
24.6
10.3
13.8
17.2
6.2/7.6
8.3/10.15
10.3/12.7
12.4/15.2
10.9
21.7
32.6
43.4
2.1
4.7
9.4
9.1
18.2
27.4

20.3
27.1
33.8
40.6
47.4
54.1
23.2
31.0
38.7
13.4/16.5
17.9/21.9
22.4/27.4
26.8/32.9
23.9
47.8
71.6
95.5
4.6
10.4
20.8
20.1
40.1
60.2

34.8
46.4
58.1
69.7
81.3
92.9
40.4
53.9
67.3
22.8/28.0
30.4/37.3
38.0/46.6
45.6/55.9
41.0
41.0
122.9
163.9
7.9
17.8
35.7
34.4
68.8
103.3

3.4
4.5
5.7
6.8
7.9
9.1
3.8
5.0
6.3
2.3/2.8
3.1/3.8
3.9/4.7
4.6/5.7
4.0
8.0
12.0
16.0
0.8
1.7
3.5
3.4
6.7
10.1

6.9
9.2
11.5
13.8
16.1
18.5
7.8
10.3
12.9
4.6/5.7
6.2/7.6
7.7/9.5
9.3/11.4
8.1
16.3
24.4
32.6
1.6
3.5
7.1
6.8
13.7
20.7

11.4
15.3
19.1
22.9
26.7
30.5
13.0
17.3
21.6
7.6/9.3
10.2/12.5
12.7/15.6
15.2/18.7
13.5
26.9
40.4
53.9
2.6
5.9
11.7
11.3
22.6
33.9

21

14-25_TRYCK.indd 21

2008-02-19 10:06:14

TURNING

Turning tools
Guidelines for Wiper inserts

Productivity improvements with Wiper inserts


Wiper inserts are innovative high-productivity
inserts for semi-finish and finish turning. Thanks
to a subtle change to the insert nose radius the
feed rates can be doubled without changing the
surface finish.

Wiper radius

Wiper radius

Two times the feed rate

Same feed rate

Standard corner radius

for
oice ish
h
c
t
in
Firs face f
sur

for
oice ity
h
c
t
v
Firs oducti
pr

r
e
p
i
W
OLOGY

TECHN

Guidelines

Two times the feed rate = Same surface finish


Same feed rate = Twice as good a surface finish

The assortment consists of T-MAX P and


CoroTurn 107 inserts for general turning also
available in ceramics and cubic boron nitride.

22

14-25_TRYCK.indd 22

2008-02-19 10:06:15

TURNING

Turning tools
Grades for turning

Overview of grades
ISO-M

ISO-K

ISO-N

ISO-S

ISO-H

Wear resistance

GC
4205
GC
4215
GC
4225
GC
4235

Toughness

GC
2015
GC
2025
GC
2035

Stable
CC
650
CC
6090
GC
3205
GC
3210
GC
3215

S05F
CD10

GC
1105

H10

H13A
GC
1025

CB
7015
CB
7025

Conditions

ISO-P

Unstable

23

14-25_TRYCK.indd 23

2008-02-19 10:06:16

TURNING

Turning tools
How to choose insert and tool holder

Define
material

Negative T-MAX P inserts


Go to insert page and select
geometry, grade and cutting data.
Finishing

Medium

Roughing

Positive inserts
CoroTurn 107 inserts
Go to insert page and select
geometry, grade and cutting data.
Finishing

Medium

Roughing

P
Page 26

Page 28

Page 30
32

Page 72

Page 74

Page 76

Finishing

Medium

Roughing

Finishing

Medium

Roughing

Tool holders
Go to holder page.
Choose holder type
and size.

External
machining
Holders for negative
inserts
Shank tools
Page 6064
Coromant
Capto
Page 6165

M
Page 34

Page 36

Page 38
40

Page 78

Page 80

Page 82

Finishing

Medium

Roughing

Finishing

Medium

Roughing

Holders for positive


inserts
Shank tools
Page 98102

K
Page 42

Page 44
46

Page 48
50

Page 84

Page 86
Medium

Page 88

Coromant
Capto
Page 99103

Internal
machining
Holders for positive
inserts

N
Page 90
Finishing

Medium

Roughing

Finishing

Medium

Shank tools
Page 104106
Coromant
Capto
Pages 105107

S
Page 52
Finishing

Page 54

Page 56

Page 92
Finishing

Page 94

Holders for negative


inserts
Shank tools
Pages 6770

H
Page 58

Page 96

Coromant
Capto
Pages 6668

24

14-25_TRYCK.indd 24

2008-02-19 10:06:22

TURNING

Turning tools
Turning with T-MaxP and CoroTurn 107 inserts

CoroTurn RC

EXTERNALMACHINING (Pages 60 - 65)


C

V
_

95

95

93
T

93

93
S
75

91

91
S

S
75

45

INTERNALMACHINING (Pages 66 - 71)


C

95

95

93

91

75

INTERNAL MACHINING (Pages 104 - 107)


V
10730

CoroTurn 107
Screw clamp

95

93

93

91

S
75

EXTERNAL MACHINING (Pages 98 - 103)


V
10730

C
_

95

93

91

75

45

_
<

93

91

Insert shape: C = 80 rhombic, D = 55 rhombic, R = round, S = square,



T = triangular, V = 35 rhombic, W = trigon
25

14-25_TRYCK.indd 25

2008-02-19 10:06:32

TURNING
ISO/
ANSI

FINISHING OF STEEL

P F

Low alloy steel, HB 180


WF for productive finish turning

T-MAX P
Double
sided

CNMG 12 04 08-WF
ap = 0.25 4.0 mm
fn = 0.1 0.5 mm/r

CNMG 12 04 08-PF
ap = 0.3 1,5 mm
fn = 0.1 0.4 mm/r

Cutting depth

-WF

2.0

Components: Rigid shafts, axles, hubs, gears etc.


Advantages: Double conventional feed rates with the same surface finish or halved surface finish values for the same feed.

-PF
Operations: Longitudinal turning, facing, back-turning and
rofiling.
p

ap
4.0
3.0

Operations: Longitudinal turning and facing.

-PF

1.0
0.1 0.2 0.3 0.4 0.5 0.6

Components: Axles, gears where good surface finish is a priority.


Advantages: Light cutting geometry, low cutting forces suitable
for slender shafts, thin walled and unstably clamped components.

fn
Feed

First choice
GOOD CONDITIONS

C
 ontinuous cuts.
Pre-machined or light
forged skin.

AVERAGE CONDITIONS

General purpose
operations.

Interrupted cuts.
Heavy forging scale.

HIGH FEED

HIGH FEED

-WF / GC4215

DIFFICULT CONDITIONS

HIGH FEED

-WF / GC4215

-WF / GC4225

NORMAL FEED
NORMAL FEED

-PF / GC4215

NORMAL FEED

-PF / GC4215

-PF / GC4225

26

26-33_TRYCK.indd 26

2008-02-19 10:13:41

TURNING
ISO/
ANSI

Negative basic-shape inserts

ORDERING CODE

CUTTING DATA, CMC 02.1 / HB 180

Double sided

Cutting
depth
ap mm

Feed
fn mm/r

GC4215

P F

FINISHING OF STEEL

I
I
I
I

0.5 (0.3-1.5)
1 (0.3-2)
0.4 (0.25-3)
1 (0.25-4)
1.5 (0.4-4)
1 (0.2-1.5)
1 (0.2-3)
0.8 (0.2-3)
1.5 (0.2-3)
1.5 (0.4-3.5)
0.8 (0.2-3)
1.5 (0.2-3)
1.5 (0.4-3.5)
1 (0.2-3)
1.5 (0.2-3)

0.15 (0.05-0.25)
0.3 (0.1-0.5)
0.15 (0.05-0.25)
0.3 (0.1-0.5)
0.5 (0.2-0.6)
0.2 (0.08-0.3)
0.3 (0.1-0.4)
0.2 (0.08-0.3)
0.3 (0.1-0.4)
0.4 (0.15-0.55)
0.2 (0.08-0.3)
0.3 (0.1-0.4)
0.4 (0.15-0.55)
0.2 (0.08-0.3)
0.3 (0.1-0.4)

515
415
515
415
335
475
415
475
415
370
475
415
370
475
415

GC4225

GC4225

GC4215

GC4215

Cutting speed vc (m/min)

CNMG 09

09

12

12

12
DNMX 11

11

15

15

15

15

15

15
TNMX 16

16

03
03
04
04
04
04
04
04
04
04
06
06
06
04
04

04-WF
08-WF
04-WF
08-WF
12-WF
04-WF
08-WF
04-WF
08-WF
12-WF
04-WF
08-WF
12-WF
04-WF
08-WF

I
I
I
I
I
I
I
I
I
I
I
I
I
I
I

WNMG 06

06

08

08

08
CNMG 09

09

12

12

12
DNMG 11

11

11

15

15

15

15

15

15
SNMG 12

12

04
04
04
04
04
03
03
04
04
04
04
04
04
04
04
04
06
06
06
04
04

04-WF
08-WF
04-WF
08-WF
12-WF
04-PF
08-PF
04-PF
08-PF
12-PF
04-PF
08-PF
12-PF
04-PF
08-PF
12-PF
04-PF
08-PF
12-PF
08-PF
12-PF

I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I

I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I

0.4 (0.25-2)
1 (0.25-3)
0.4 (0.25-3)
1 (0.25-4)
1.5 (0.4-4)
0.4 (0.25-1.5)
0.4 (0.3-1.5)
0.4 (0.25-1.5)
0.4 (0.3-1.5)
0.8 (0.35-1.5)
0.4 (0.25-1.5)
0.4 (0.3-1.5)
0.8 (0.35-1.5)
0.4 (0.25-1.5)
0.4 (0.3-1.5)
0.8 (0.35-1.5)
0.4 (0.25-1.5)
0.4 (0.3-1.5)
0.8 (0.35-1.5)
0.4 (0.3-1.5)
0.8 (0.35-1.5)

0.15 (0.05-0.25)
0.3 (0.1-0.5)
0.15 (0.05-0.25)
0.3 (0.1-0.5)
0.5 (0.2-0.6)
0.15 (0.07-0.3)
0.15 (0.1-0.3)
0.15 (0.07-0.3)
0.2 (0.1-0.4)
0.25 (0.15-0.5)
0.15 (0.07-0.3)
0.2 (0.1-0.4)
0.25 (0.15-0.5)
0.15 (0.07-0.3)
0.2 (0.1-0.4)
0.25 (0.15-0.5)
0.15 (0.07-0.3)
0.2 (0.1-0.4)
0.25 (0.15-0.5)
0.2 (0.1-0.4)
0.25 (0.15-0.5)

515
415
515
415
335
515
515
515
475
445
515
475
445
515
475
445
515
475
445
475
445

425
345
425
345
275
425
425
425
395
365
425
395
365
425
395
365
425
395
365
395
365

TNMG




VNMG

16
16
16
22
22
16
16

04
04
04
04
04
04
04

04-PF
08-PF
12-PF
08-PF
12-PF
04-PF
08-PF

I
I
I
I
I
I
I

I
I
I
I
I
I
I

0.4 (0.35-1.5)
0.4 (0.3-1.5)
0.8 (0.35-1.5)
0.4 (0.3-1.5)
0.8 (0.35-1.5)
0.4 (0.25-1.5)
0.4 (0.3-1.5)

0.15 (0.07-0.3)
0.2 (0.1-0.4)
0.25 (0.15-0.5)
0.2 (0.1-0.4)
0.25 (0.15-0.5)
0.15 (0.07-0.3)
0.2 (0.1-0.4)

515
475
445
475
445
515
475

425
395
365
395
365
425
395

WNMG 06

06

06

08

08

08

04
04
04
04
04
04

04-PF
08-PF
12-PF
04-PF
08-PF
12-PF

I
I
I
I
I
I

I
I

I
I
I

0.4 (0.25-1.5)
0.4 (0.3-1.5)
0.8 (0.4-1.5)
0.4 (0.25-1.5)
0.4 (0.3-1.5)
0.8 (0.4-1.5)

0.15 (0.07-0.3)
0.2 (0.1-0.4)
0.25 (0.15-0.5)
0.15 (0.07-0.3)
0.2 (0.1-0.4)
0.25 (0.15-0.5)

515
425
475
395
445
515
425
475
395
445
365


I
I
I
I
I
I


I
I

345
425
345
275
395
345
345
305
345
305
395
345

27

26-33_TRYCK.indd 27

2008-02-19 10:13:44

TURNING
ISO/
ANSI

MEDIUM MACHINING OF STEEL

P M

Low alloy steel, HB 180


WM for productive medium turning

T-MAX P
Double
sided

CNMG 12 04 08-WM
ap = 0.5 5.0 mm
fn = 0.15 0.6 mm/r

CNMG 12 04 08-PM
ap = 0.5 5.5 mm
fn = 0.15 0.5 mm/r

Cutting depth
ap
6.0

Operations: Longitudinal turning and facing.


Components: Rigid shafts, axles, hubs, gears etc.
Advantages: Double conventional feed rates with the same
surface finish or halved surface finish values for the same feed,
shorter cutting edge engagement time.

-PM

5.0

Operations: Longitudinal turning, facing and profiling

4.0

-WM

3.0
2.0

-PM

1.0

0.1 0.2 0.3 0.4 0.5 0.6 0.7

Components: Axles, hubs, gears etc in steel.


Advantages: All-round, reliable giving problem-free machining.

fn
Feed

First choice
GOOD CONDITIONS

C
 ontinuous cuts.
Pre-machined or light
forged skin.

AVERAGE CONDITIONS

General purpose
operations.

Interrupted cuts.
Heavy forging scale.

HIGH FEED

HIGH FEED

-WM / GC4205

DIFFICULT CONDITIONS

HIGH FEED

-WM / GC4215

-WM / GC4225

NORMAL FEED
NORMAL FEED

-PM / GC4215

NORMAL FEED

-PM / GC4225

-PM / GC4235

28

26-33_TRYCK.indd 28

2008-02-19 10:13:46

TURNING
ISO/
ANSI

P M

MEDIUM MACHINING OF STEEL


Negative basic-shape inserts

ORDERING CODE

CUTTING DATA, CMC 02.1 / HB 180

Double sided

Cutting
depth
ap mm

0.3 (0.15-0.6)
460
0.5 (0.2-0.9)
370
0.4 (0.2-0.7)
410
0.4 (0.2-0.7)
410
0.35 (0.15-0.5)
435
0.45 (0.15-0.6)
390
0.35 (0.15-0.5)
435
0.45 (0.15-0.6)
390
0.6 (0.2-0.8)
335
0.35 (0.15-0.5)
435
0.45 (0.15-0.6)
390
0.6 (0.2-0.8)
335
0.35 (0.15-0.5)
435
0.4 (0.15-0.6)
410
0.3 (0.15-0.6)
460
0.5 (0.2-0.9)
370
0.3 (0.15-0.6)
460
0.5 (0.2-0.9)
370
0.2 (0.1-0.3)
0.3 (0.15-0.5)
0.2 (0.1-0.3)
0.3 (0.15-0.5)
0.35 (0.18-0.6)
0.4 (0.23-0.65)
0.3 (0.15-0.5)
0.35 (0.18-0.6)
0.4 (0.23-0.65)
0.2 (0.1-0.3)
0.3 (0.15-0.5)
0.35 (0.18-0.5)
0.2 (0.1-0.3)
0.3 (0.15-0.5)
0.35 (0.18-0.6)
0.2 (0.1-0.3)
0.3 (0.15-0.5)
0.35 (0.18-0.6)
0.4 (0.23-0.65)
0.2 (0.1-0.3)
0.3 (0.15-0.5)
0.2 (0.1-0.3)
0.3 (0.15-0.5)
0.35 (0.18-0.6)
0.4 (0.23-0.65)
0.35 (0.18-0.6)
0.4 (0.23-0.65)
0.2 (0.1-0.3)
0.3 (0.15-0.5)
0.35 (0.18-0.6)
0.2 (0.1-0.3)
0.3 (0.15-0.5)
0.35 (0.18-0.6)
0.4 (0.23-0.65)
0.3 (0.15-0.5)
0.35 (0.18-0.6)
0.3 (0.15-0.5)
0.35 (0.18-0.6)
0.3 (0.15-0.5)
0.35 (0.18-0.6)
0.4 (0.23-0.65)

415
335
370
370
390
350
390
350
305
390
350
305
390
370
415
335
415
335
475
415
475
415
390
370
415
390
370
475
415
390
475
415
390
475
415
390
370
475
415
475
415
390
370
390
370
470
415
390
475
415
390
370
415
390
415
390
415
390
370

345
275
305
305
325
290
325
290
250
325
290
250
325
305
345
275
345
275
395
345
395
345
325
305
345
325
305
395
345
325
395
345
325
395
345
325
305
395
345
395
345
325
305
325
305
395
345
325
395
345
325
305
345
325
345
325
345
325
305

GC4235

GC4225

3 (0.5-5)
3.5 (0.8-6)
3.5 (0.7-6.5)
3.5 (0.7-6.5)
1.5 (0.5-3.5)
2 (0.5-4)
2 (0.5-4.5)
2.5 (0.5-5)
3.5 (0.5-6)
2 (0.5-4.5)
2.5 (0.5-5)
3.5 (0.5-6)
2 (0.5-4.5)
2.5 (0.5-5)
1.5 (0.5-3.5)
1.5 (0.8-3.5)
3 (0.5-5)
3.5 (0.8-6)
2 (0.4-4)
2 (0.5-4)
3 (0.4-5.5)
3 (0.5-5.5)
3 (0.8-5.5)
3 (1-5.5)
4 (0.5-7.2)
4 (0.8-7.2)
4 (1-7.2)
2 (0.4-5)
2 (0.5-5)
2 (0.8-5)
3 (0.4-6)
3 (0.5-6)
3 (0.8-6)
3 (0.4-6)
3 (0.5-6)
3 (0.8-6)
3 (1-6)
2 (0.4-4.5)
2 (0.5-4.5)
3 (0.4-6)
3 (0.5-6)
3 (0.8-6)
3 (1-6)
4 (0.8-7.5)
4 (1-7.5)
3 (0.4-5)
3 (0.5-5)
3 (0.8-5)
4 (0.4-6.6)
4 (0.5-6.6)
4 (0.8-6.6)
4 (1-6.6)
2 (0.5-4)
2 (0.8-4)
2 (0.5-3)
2 (0.8-3)
2.5 (0.5-4)
2.5 (0.8-4)
3 (1-4)

GC4215

I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I


I
I
I
I
I
I
I
I
I
I
I
I
I

Feed
fn mm/r

GC4205

GC4235

GC4225

GC4215

CNMG



DNMX







TNMX

WNMG



CNMG








DNMG









SNMG







TNMG






VNMG

WNMG



GC4225

GC4215

12 04 08-WM I
12 04 12-WM I
16 06 08-WM I
16 06 12-WM I
11 04 08-WM I
11 04 12-WM I
15 04 08-WM I
15 04 12-WM I
15 04 16-WM I
15 06 08-WM I
15 06 12-WM I
15 06 16-WM I
16 04 08-WM I
16 04 12-WM I
06 04 08-WM I
06 04 12-WM I
08 04 08-WM I
08 04 12-WM I
09 03 04-PM I
09 03 08-PM I
12 04 04-PM I
12 04 08-PM I
12 04 12-PM I
12 04 16-PM I
16 06 08-PM I
16 06 12-PM I
16 06 16-PM I
11 04 04-PM I
11 04 08-PM I
11 04 12-PM I
15 04 04-PM I
15 04 08-PM I
15 04 12-PM I
15 06 04-PM I
15 06 08-PM I
15 06 12-PM I
15 06 16-PM I
09 03 04-PM I
09 03 08-PM I
12 04 04-PM I
12 04 08-PM I
12 04 12-PM I
12 04 16-PM I
15 06 12-PM I
15 06 16-PM I
16 04 04-PM I
16 04 08-PM I
16 04 12-PM I
22 04 04-PM I
22 04 08-PM I
22 04 12-PM I
22 04 16-PM I
16 04 08-PM I
16 04 12-PM I
06 04 08-PM I
06 04 12-PM I
08 04 08-PM I
08 04 12-PM I
08 04 16-PM I

GC4205

Cutting speed vc (m/min)

240
210
240
210
195
185
210
195
185
240
210
195
240
210
195
240
210
195
185
240
210
240
210
195
185
195
240
210
195
240
210
195
185
210
195
210
195
210
195

29

26-33_TRYCK.indd 29

2008-02-19 10:13:50

TURNING
ISO/
ANSI

ROUGHING OF STEEL

P R

Low alloy steel, HB 180


-PR

T-MAX P
Double
sided

CNMG 12 04 12-PR
ap = 1.0 7.0 mm
fn = 0.25 0.7 mm/r

Cutting depth
ap

Operations: Longitudinal turning, facing and profiling.


Components: Axles, hubs, gears etc in steel.
Advantages: Universal capability, double-sided insert geometry
with high roughing capability contributing towards good machining
economy.

7.0
6.0

-PR

5.0
4.0
3.0
2.0
1.0

0.1 0.2 0.3 0.4 0.5 0.6 0.7

fn
Feed

First choice
GOOD CONDITIONS

C
 ontinuous cuts.
Pre-machined or light
forged skin.

AVERAGE CONDITIONS

General purpose
operations.

DIFFICULT CONDITIONS

Interrupted cuts.
Heavy forging scale.

NORMAL FEED
NORMAL FEED

-PR / GC4215

NORMAL FEED

-PR / GC4225

-PR / GC4235

30

26-33_TRYCK.indd 30

2008-02-19 10:13:51

TURNING
ISO/
ANSI

ROUGHING OF STEEL

P R

Negative basic-shape inserts

ORDERING CODE

CUTTING DATA, CMC 02.1 / HB 180

Double sided

GC4215

GC4225

GC4235

GC4215

GC4225

GC4235

Cutting speed vc (m/min)

Cutting
depth
ap mm

CNMG 12 04 08-PR I

12 04 12-PR I

12 04 16-PR I

I
I
I

4 (0.7-7)
4 (1-7)
4 (1.5-7)

0.35 (0.2-0.5)
0.4 (0.25-0.7)
0.5 (0.32-0.75)

390
370
335

325
305
275

195
185
170

16
16
16
16

06
06
06
06

08-PR
12-PR
16-PR
24-PR

I
I
I
I

I
I
I
I

5 (0.7-8)
5 (1-8)
5 (1.5-8)
5 (2-8)

0.35 (0.2-0.5)
0.4 (0.25-0.7)
0.5 (0.3-0.8)
0.5 (0.32-0.9)

390
370
335
335

325
305
275
275

195
185
170
170

19
19
19
19

06
06
06
06

08-PR
12-PR
16-PR
24-PR

I
I
I
I

I
I
I
I

5 (0.7-10)
5 (1-10)
5 (1.5-10)
5 (2-10)

0.35 (0.2-0.5)
0.4 (0.25-0.7)
0.5 (0.3-0.8)
0.5 (0.32-0.9)

390
370
335
335

325
305
275
275

195
185
170
170

DNMG 15 04 08-PR I

15 04 12-PR I

15 04 16-PR I

I
I

4 (0.7-6)
4 (1-6)
4 (1.5-6)

0.35 (0.2-0.5)
0.4 (0.25-0.7)
0.5 (0.32-0.75)

390
370
335

325
305
275

195
185

15 06 08-PR I
15 06 12-PR I
15 06 16-PR I

I
I
I

4 (0.7-6)
4 (1-6)
4 (1.5-6)

0.35 (0.2-0.5)
0.4 (0.25-0.7)
0.5 (0.32-0.75)

390
370
335

325
305
275

195
185
170

SNMG 12 04 08-PR I

12 04 12-PR I

I
I

4 (0.7-7)
4 (1-7)

0.35 (0.2-0.5)
0.4(0.25-0.7)

390
370

325
305

195
185

06
06
06
06

08-PR
12-PR
16-PR
24-PR

Feed
fn mm/r

15
15
15
15

I
I
I
I

I
I
I
I

5 (1.5-8)
5 (1-8)
5 (1.5-8)
5 (2-8)

0.35 (0.2-0.5)
0.4 (0.25-0.7)
0.5 (0.3-0.8)
0.5 (0.32-0.9)

390
370
335
335

325
305
275
275

195
185
170
170

19 06 12-PR I
19 06 16-PR I
19 06 24-PR I

I
I
I

5 (1-10)
5 (1.5-10)
5 (2-10)

0.4 (0.25-0.7)
0.5 (0.3-0.8)
0.5 (0.32-0.9)

370
335
335

305
275
275

185
170
170

TNMG 16 04 08-PR I

16 04 12-PR I

I
I

3 (0.7-6)
3 (1-6)

0.35 (0.2-0.55)
0.4 (0.25-0.65)

390
370

325
305

195
185

22 04 08-PR I
22 04 12-PR I
22 04 16-PR I

I
I
I

4 (0.7-7)
4 (1-7)
4 (1.5-7)

0.35 (0.2-0.55)
0.4 (0.25-0.65)
0.5 (0.32-0.75)

390
370
335

325
305
275

195
185
170

WNMG 06 04 08-PR I

06 04 12-PR I

3 (0.7-3.5)
3 (0.8-3.5)

0.3 (0.2-0.45)
0.35(0.25-0.55)

415
390

345
325

210

I
I
I

4 (0.7-5)
4 (1-5)
4 (1.5-5)

0.35 (0.2-0.55)
0.4 (0.25-0.7)
0.5 (0.32-0.75)

390
370
335

325
305
275

195
185
170

08 04 08-PR I
08 04 12-PR I
08 04 16-PR I

31

26-33_TRYCK.indd 31

2008-02-19 10:13:53

TURNING
ISO/
ANSI

ROUGHING OF STEEL

P R

Low alloy steel, HB 180


WR for productive rough turning

T-MAX P
Single
sided

Operations: Longitudinal turning and facing.

CNMM 12 04 12-WR

Components: Shafts, axles, gears etc.

ap = 1.0 5.0 mm
fn = 0.4 1.1 mm/r

Cutting depth
ap

Advantages: Strong single-sided insert geometry for high removal


rate with high insert stability in seat.

CNMM 12 04 12-PR
ap = 1.0 7.5 mm
fn = 0.25 0.7 mm/r

-PR

7.0

-PR

6.0
5.0

Operations: Longitudinal turning, facing and profiling.


Components: Shafts, axles, hubs, gears etc.

-WR

4.0

Advantages: Positive roughing geometry generating small cutting


forces, broad application range, high single-sided insert stability.

3.0
2.0
1.0
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1

fn
Feed

First choice
GOOD CONDITIONS

C
 ontinuous cuts.
P
 re-machined or light
forged skin.

AVERAGE CONDITIONS

General purpose
operations.

DIFFICULT CONDITIONS

Interrupted cuts.
Heavy forging scale.

HIGH FEED
HIGH FEED

-WR / GC4205

HIGH FEED

-WR / GC4215

-WR / GC4225

NORMAL FEED
NORMAL FEED

-PR / GC4215

NORMAL FEED

-PR / GC4225

-PR / GC4235

32

26-33_TRYCK.indd 32

2008-02-19 10:13:54

TURNING
ISO/
ANSI

ROUGHING OF STEEL

P R

GC4215

GC4225

335
285
285
285
265
245

305
260
260
260

225
260

250
215
215

200
185

08-WR
12-WR
16-WR
12-WR
16-WR
16-WR
12-WR

I
I
I

I
I

Cutting speed vc (m/min)


GC4235

I
I
I
I
I
I

GC4235

(0.3-0.8)
(0.4-1.1)
(0.44-1.2)
(0.42-1.2)
(0.46-1.2)
(0.48-1.2)
(0.4-1.1)

04
04
04
06
06
06
04

GC4225

2.5 (0.8-5) 0.6


2.5 (1-5) 0.8
2.5 (1.2-5) 0.8
3 (1.2-6) 0.8
3 (1.4-6) 0.9
3.3(1.6-6.7) 1.0
2.5 (1-5) 0.8

CNMM 12

12

12

16

16

19
TNMX 22


GC4225

Feed
fn mm/r

GC4215

Single sided

Cutting
depth
ap mm

GC4215

CUTTING DATA, CMC 02.1 / HB 180


GC4205

ORDERING CODE

GC4205

Negative basic-shape inserts

CNMM 12 04 08-PR

12 04 12-PR

12 04 16-PR

I
I
I

I 5 (0.7-7.5) 0.4 (0.2-0.55)


I 5 (1-7.5) 0.5 (0.25-0.7)
5 (1.5-7.5) 0.55 (0.32-0.9)

370
335
320

305
275
265

185
170

16 06 08-PR
16 06 12-PR
16 06 16-PR

I
I
I

I 6 (0.7-9.5) 0.4 (0.2-0.55)


I 6 (1-9.5) 0.5 (0.25-0.7)
I 6 (1.5-9.5) 0.55 (0.32-0.9)

370
335
320

305
275
265

185
170
160

19 06 12-PR
19 06 16-PR
19 06 24-PR

I I 6 (1-12) 0.5 (0.25-0.7)


I I 6 (1.5-12) 0.55 (0.32-0.9)
I I 6 (2-12) 0.55 (0.35-1.2)

335
320
320

275
265
265

170
160
160

370
335
320

305
275
265

185
170
160

DNMM 15 06 08-PR

15 06 12-PR

15 06 16-PR

I
I
I

I 5 (0.7-6)
I 5 (1-6)
I 5 (1.5-6)

SNMM 12 04 08-PR

12 04 12-PR

I
I

I 5 (0.7-7.5) 0.4 (0.2-0.55)


I 5 (1-7.5) 0.5 (0.25-0.7)

370
335

305
275

185
170

15 06 12-PR
15 06 16-PR

I
I

I 6 (1-9)
I 6 (1.5-9)

0.5 (0.25-0.7)
0.55 (0.32-0.9)

335
320

275
265

170
160

19 06 12-PR
19 06 16-PR
19 06 24-PR

I I 6 (1-12) 0.5 (0.25-0.7)


I I 6 (1.5-12) 0.55 (0.32-0.9)
I I 6 (2-12) 0.55 (0.35-1.2)

335
320
320

275
265
265

170
160
160

TNMM 16 04 08-PR

16 04 12-PR

I
I

I 4 (0.7-6)
I 4 (1-6)

0.4 (0.2-0.55)
0.5 (0.25-0.7)

370
335

305
275

185
170

22 04 08-PR
22 04 12-PR
22 04 16-PR

I
I
I

I 5 (0.7-8)
I 5 (1-8)
I 5 (1.5-8)

0.4 (0.2-0.55)
0.5 (0.25-0.7)
0.55 (0.32-0.9)

370
335
320

305
275
265

185
170
160

0.4 (0.2-0.55)
0.5 (0.25-0.7)
0.55 (0.32-0.9)

33
ENG ENG
26-33_TRYCK.indd 33

2008-02-21 10:39:04

TURNING
ISO/
ANSI

FINISHING OF STAINLESS STEEL

M F

Stainless steel, austenitic, HB180


WF for productive finish turning

T-MAX P
Double
sided

CNMG 12 04 08-WF

Operations: Longitudinal turning and facing.

ap = 0.25 4.0 mm
fn = 0.1 0.5 mm/r

Components: Rigid shafts, axles, hubs, gears etc.

CNMG 12 04 08-MF

Advantages: Double conventional feed rates with the same surface finish or halved surface finish values for the same feed.

ap = 0.1 1.5 mm
fn = 0.1 0.4 mm/r
Cutting depth
ap
4.0

-WF

3.0

-MF
Operations: Finishing operations generally.
Components: Stainless steel components in general.

2.0

-MF

1.0

0.1 0.2 0.3 0.4 0.5 0.6

fn
Feed

Advantages: Light cutting geometry with low cutting forces, good


alternative for slender shafts, thin-walled and unstably clamped
components.

First choice
GOOD CONDITIONS

C
 ontinuous cuts.
Pre-machined or light
cast/forged skin.

AVERAGE CONDITIONS

DIFFICULT CONDITIONS

General purpose
operations.

Interrupted cuts.
Heavy cast skin or forging
scale.

HIGH FEED
HIGH FEED

-WF / GC2015

HIGH FEED

-WF / GC2015

-WF / GC2015

NORMAL FEED
NORMAL FEED

-MF / GC2015

NORMAL FEED

-MF / GC2015

-MF / GC2025

34

34-41_TRYCK.indd 34

ENG ENG
2008-02-21 11:36:23

TURNING
ISO/
ANSI

Negative basic-shape inserts

I
I

0.4 (0.25-3)
1 (0.25-4)

0.15 (0.05-0.25)
0.3 (0.1-0.5)

290
220

CNMG 12 04 04-WF I

12 04 08-WF I


DNMX 11 04 04-WF

11 04 08-WF
15 04 08-WF
15 06 08-WF

Cutting speed vc (m/min)


GC2025

GC2025

Feed
fn mm/r

GC2015

Double sided

Cutting
depth
ap mm

GC2015

CUTTING DATA, CMC 05.21 / HB 180


GC2015

ORDERING CODE

GC2015

M F

FINISHING OF STAINLESS STEEL

I
I
I
I

1 (0.2-1.5)
1 (0.2-3)
1.5 (0.2-3)
1.5 (0.2-3)

0.2 (0.08-0.3)
0.3 (0.1-0.4)
0.3 (0.1-0.4)
0.3 (0.1-0.4)

290
270
270
270

TNMX 16 04 04-WF I

16 04 08-WF I

I
I

1 (0.2-3)
1.5 (0.2-3)

0.2 (0.08-0.3)
0.3 (0.1-0.4)

290
270

WNMG 06

06

08

08

I
I
I
I

I
I
I
I

0.4 (0.25-2)
1 (0.25-3)
0.4 (0.25-3)
1 (0.25-4)

0.15 (0.05-0.25)
0.3 (0.1-0.5)
0.15 (0.05-0.25)
0.3 (0.1-0.5)

290
270
290
270

CNMG 12 04 04-MF I

12 04 08-MF I

I 0.4 (0.1-1.5)
I 0.4 (0.1-1.5)

0.1 (0.05-0.2)
0.2 (0.1-0.4)

290
290

265
240

DNMG 11

11

15

15

15

15

SNMG 12

12

I
I
I
I
I
I

I
I
I
I
I
I

0.4 (0.1-1.5)
0.4 (0.1-1.5)
0.4 (0.1-1.5)
0.4 (0.1-1.5)
0.4 (0.1-1.5)
0.4 (0.1-1.5)

0.1 (0.05-0.2)
0.2 (0.1-0.4)
0.1 (0.05-0.2)
0.2 (0.1-0.4)
0.1 (0.05-0.2)
0.2 (0.1-0.4)

290
290
290
290
290
290

265
240
265
240
265
240

04 04-MF I
04 08-MF I

I 0.4 (0.1-1.5)
I 0.4 (0.1-1.5)

0.1 (0.05-0.2)
0.2 (0.1-0.4)

290
290

265
240

TNMG 16 04 04-MF I

16 04 08-MF I

I 0.4 (0.1-1.5)
I 0.4 (0.1-1.5)

0.1 (0.05-0.2)
0.2 (0.1-0.4)

290
290

265
240

VNMG 16 04 04-MF I

16 04 08-MF I

I 0.4 (0.1-1.5)
I 0.8 (0.2-2.5)

0.1 (0.05-0.2)
0.15 (0.08-0.3)

290
290

265
260

WNMG 06

06

08

08

I
I
I
I

0.1 (0.05-0.2)
0.2 (0.1-0.4)
0.1 (0.05-0.2)
0.2 (0.1-0.4)

290
290
290
290

265
240
265
240

04
04
04
04

04
04
04
04
06
06

04
04
04
04

04-WF
08-WF
04-WF
08-WF

04-MF
08-MF
04-MF
08-MF
04-MF
08-MF

04-MF
08-MF
04-MF
08-MF

I
I
I
I

I
I
I
I

0.4 (0.1-1.5)
0.4 (0.1-1.5)
0.4 (0.1-1.5)
0.4 (0.1-1.5)

35
ENG ENG
34-41_TRYCK.indd 35

2008-02-21 11:36:26

TURNING
ISO/
ANSI

MEDIUM MACHINING OF STAINLESS STEEL

M M

Stainless steel, austenitic, HB180


-WM for productive medium turning

T-MAX P
Double
sided

CNMG 12 04 08-WM

Operations: Longitudinal turning and facing.

ap = 0.5 5.0 mm
fn = 0.15 0.5 mm/r

Components: Rigid shafts, axles, hubs, gears etc.

CNMG 12 04 08-MM
Cutting depth
ap

Advantages: Double conventional feed rates with the same surface finish or halved surface finish values for the same feed.

ap = 0.5 - 5.7 mm
fn = 0.12 - 0.45 mm/r

-MM

6.0

-MM

5.0

Operations: Longitudinal turning, facing and profiling.

4.0

Components: Stainless steel components in general.

-WM

3.0

Advantages: Reliable allowing problem-free machining.

2.0
1.0
0.1 0.2 0.3 0.4 0.5 0.6 0.7

fn
Feed

First choice
GOOD CONDITIONS

C
 ontinuous cuts.
Pre-machined or light
cast/forged skin.

AVERAGE CONDITIONS

DIFFICULT CONDITIONS

General purpose
operations.

Interrupted cuts.
Heavy cast skin or forging
scale.

HIGH FEED
HIGH FEED

-WM / GC2015

HIGH FEED

-WM / GC2015

-WM / GC2015

NORMAL FEED
NORMAL FEED

-MM / GC2015

NORMAL FEED

-MM / GC2025

-MM / GC2035

36

34-41_TRYCK.indd 36

ENG ENG
2008-02-21 11:36:28

TURNING
ISO/
ANSI

M M

MEDIUM MACHINING OF STAINLESS STEEL


Negative basic-shape inserts

ORDERING CODE

CUTTING DATA, CMC 05.21 / HB 180

Double sided

Cutting
depth
ap mm

Feed
fn mm/r

GC2025

GC2035

270
215

I
I
I
I

1.5 (0.5-3.5)
2 (0.5-4.5)
2 (0.5-4.5)
2.5 (0.5-5)

0.35 (0.15-0.5)
0.35 (0.15-0.5)
0.35 (0.15-0.5)
0.45 (0.15-0.5)

255
255
255
225

TNMX 16 04 08-WM

16 04 12-WM

I
I

I
I

2 (0.5-4.5)
2.5 (0.5-5)

0.35 (0.15-0.5) 255


0.4 (0.15-0.6) 240

WNMG 06 04 08-WM

06 04 12-WM

08 04 08-WM

08 04 12-WM

I
I
I
I

I
I
I
I

1.5 (0.5-3.5)
1.5 (0.8-3.5)
3 (0.5-5)
3.5 (0.8-6)

0.3 (0.15-0.5)
0.5 (0.2-0.5)
0.3 (0.15-0.5)
0.5 (0.2-0.5)

CNMG 12 04 08-MM

12 04 12-MM

12 04 16-MM

16 06 08-MM

16 06 12-MM

16 06 16-MM

I
I
I
I
I

I
I
I
I
I
I

3 (0.5-5.7)
3 (0.5-5.7)
3 (0.5-5.7)
4 (0.5-7.2)
4 (0.5-7.2)
4 (0.5-7.2)

0.25 (0.12-0.45) 280


0.3 (0.15-0.6) 270
0.37 (0.18-0.65) 250
0.25 (0.12-0.45) 280
0.3 (0.15-0.6) 270
0.37 (0.18-0.65)

225
205
185
225
205
185

165
160
150
165
160
150

DNMG 11 04 08-MM

11 04 12-MM

15 04 08-MM

15 04 12-MM

15 06 08-MM

15 06 12-MM

I
I
I
I
I
I

I

I

I
I

2 (0.5-4.4)
2 (0.5-4.4)
3 (0.5-6.4)
3 (0.5-6.4)
3 (0.5-6.4)
3 (0.5-6.4)

0.25 (0.12-0.45)
0.3 (0.15-0.6)
0.25 (0.12-0.45)
0.3 (0.15-0.6)
0.25 (0.12-0.45)
0.3 (0.15-0.6)

280
270
280
270
280
270

225
205
225
205
225
205

165

I
SNMG 12 04 08-MM

12 04 12-MM
I

12 04 16-MM
I

15 06 12-MM

15 06 16-MM

I
I
I
I

3 (0.5-6.4)
3 (0.5-6.4)
3 (0.5-6.4)
4 (0.5-8)
4 (0.5-8)

0.25 (0.12-0.45) 280


0.3 (0.15-0.6) 270
0.37 (0.18-0.65) 250
0.3 (0.15-0.6)
0.37 (0.18-0.65)

225
205
185
205
185

165
160
150
160

TNMG 16 04 08-MM

16 04 12-MM

22 04 08-MM

22 04 12-MM

22 04 16-MM

I
I
I
I
I

I
I
I
I

3 (0.5-4.8)
3 (0.5-4.8)
4 (0.5-6.6)
4 (0.5-6.6)
4 (0.5-6.6)

0.25 (0.12-0.45)
0.3 (0.15-0.6)
0.25 (0.12-0.45)
0.3 (0.15-0.6)
0.37 (0.18-0.65)

280
270
280
270
250

225
205
225
205
185

165
160
165
160

VNMG 16 04 08-MM

I 2 (0.5-4)

0.25 (0.12-0.45) 280

225

165

WNMG 06 04 08-MM

06 04 12-MM

08 04 08-MM

08 04 12-MM

I
I
I
I

0.25 (0.12-0.45)
0.3 (0.15-0.6)
0.25 (0.12-0.45)
0.3 (0.15-0.6)

225
205
225
205

165

I
I
I
I

GC2035

0.3 (0.15-0.5)
0.5 (0.2-0.5)

GC2015

3 (0.5-5)
3.5 (0.8-6)

GC2025

I
I

GC2015

I
I

GC2015

CNMG 12 04 08-WM

12 04 12-WM


DNMX 11 04 08-WM

15 04 08-WM

15 06 08-WM

15 06 12-WM

I 2 (0.5-3)
2 (0.5-3)
I 2.5 (0.5-4)
I 2.5 (0.5-4)

GC2015

Cutting speed vc (m/min)

270
215
270
215

280
270
280
270

165
165
160

165
160

37
ENG ENG
34-41_TRYCK.indd 37

2008-02-21 11:36:30

TURNING

ROUGHING OF STAINLESS STEEL


Stainless steel, austenitic, HB180

M R

-MR

T-MAX P
Double
sided

ISO/
ANSI

CNMG 12 04 12-MR

Operations: Longitudinal turning, facing and profiling.

ap = 2.0 7.6 mm
fn = 0.2 0.6 mm/r

Components: Stainless steel components in general.

Cutting depth
ap

Advantages: Broad roughing capability, double-sided alternative


for high capable roughing contributing towards good machining
economy.

8.0
7.0

-MR

6.0
5.0
4.0
3.0
2.0
1.0
0.1 0.2 0.3 0.4 0.5 0.6

fn
Feed

First choice
GOOD CONDITIONS

C
 ontinuous cuts.
Pre-machined or light
cast/forged skin.

AVERAGE CONDITIONS

DIFFICULT CONDITIONS

General purpose
operations.

Interrupted cuts.
Heavy cast skin or forging
scale.

NORMAL FEED
NORMAL FEED

-MR / GC2025

NORMAL FEED

-MR / GC2025

-MR / GC2025

38

34-41_TRYCK.indd 38

ENG ENG
2008-02-21 11:36:31

TURNING
ISO/
ANSI

Negative basic-shape inserts

ORDERING CODE

CUTTING DATA, CMC 05.21 / HB 180

Double sided

Feed
fn mm/r

GC2025

M R

ROUGHING OF STAINLESS STEEL

GC2025

GC2025

GC2025

Cutting speed vc (m/min)

Cutting
depth
ap mm

CNMG 12

12

12

16

16
DNMG 15

15

15

15

04
04
04
06
06
04
04
06
06

08-MR
12-MR
16-MR
12-MR
16-MR
08-MR
12-MR
08-MR
12-MR

I
I
I
I
I
I
I
I
I

I
I
I
I
I
I
I
I
I

3 (2-7.6)
3 (2-7.6)
3 (2-7.6)
4 (2-10)
4 (2-10)
3 (2-6)
3 (2-6)
3 (2-6)
3 (2-6)

0.3 (0.15-0.55)
0.35 (0.2-0.6)
0.4 (0.25-0.7)
0.35 (0.2-0.6)
0.4 (0.25-0.7)
0.3 (0.15-0.55)
0.35 (0.2-0.6)
0.3 (0.15-0.55)
0.35 (0.2-0.6)

205
190
175
190
175
205
190
205
190

SNMG 12

12

15

15

04
04
06
06

08-MR
12-MR
12-MR
16-MR

I
I
I
I

I
I
I
I

3 (2-7.6)
3 (2-7.6)
4 (2-9.6)
4 (2-9.6)

0.3 (0.15-0.55)
0.35 (0.2-0.6)
0.35 (0.2-0.6)
0.4 (0.25-0.7)

205
190
190
175

TNMG 16

16

22

22

04
04
04
04

08-MR
12-MR
08-MR
12-MR

I
I
I
I

I
I
I
I

3 (2-5.6)
3 (2-5.6)
4 (2-7.7)
4 (2-7.7)

0.3 (0.15-0.55)
0.35 (0.2-0.6)
0.3 (0.15-0.55)
0.35 (0.2-0.6)

205
190
205
190

WNMG 06

06

08

08

04
04
04
04

08-MR
12-MR
08-MR
12-MR

I
I
I
I

I
I
I
I

2 (1.5-3)
2 (1.5-3)
2.5 (2-4)
2.5 (2-4)

0.3 (0.15-0.55)
0.35 (0.2-0.6)
0.3 (0.15-0.55)
0.35 (0.2-0.6)

205
190
205
190

39
ENG ENG
34-41_TRYCK.indd 39

2008-02-21 11:36:33

TURNING
ISO/
ANSI

ROUGHING OF STAINLESS STEEL

M R

Stainless steel, austenitic, HB180


-MR

T-MAX P
Single
sided

CNMM 16 06 08-MR

Operations: Longitudinal turning, facing and profiling.

ap = 1.0 9.5 mm
fn = 0.3 0.55 mm/r

Components: Rolls, shafts, axles etc.


Advantages: Strong cutting edge for roughing, broad application
area, high single-sided insert stability.

Cutting
depth
ap
10.0

-MR

8.0
6.0
4.0
2.0

0.1 0.2 0.3 0.4 0.5 0.6

fn
Feed

First choice
GOOD CONDITIONS

C
 ontinuous cuts.
Pre-machined or light
cast/forged skin.

AVERAGE CONDITIONS

DIFFICULT CONDITIONS

General purpose
operations.

Interrupted cuts.
Heavy cast skin or forging
scale.

NORMAL FEED
NORMAL FEED

-MR / GC2025

NORMAL FEED

-MR / GC2025

-MR / GC2035

40

34-41_TRYCK.indd 40

ENG ENG
2008-02-21 11:36:34

TURNING

M R

ROUGHING OF STAINLESS STEEL


Negative basic-shape inserts
CUTTING DATA, CMC 05.21 / HB 180

Single sided

3 (0.7-7.5)
3 (1-7.5)
3 (1.5-7.5)
6 (1-9.5)
6 (1.2-9.5)
6 (1.5-9.5)

0.35 (0.2-0.55)
0.4 (0.25-0.7)
0.5 (0.32-0.9)
0.4 (0.3-0.55)
0.45 (0.32-0.65)
0.5 (0.35-0.8)

190
175
150
175
165
150

3 (0.7-6)
3 (0.7-6)
3 (1-6)
3 (1.5-6)

0.35 (0.2-0.55)
0.35 (0.2-0.55)
0.4 (0.25-0.7)
0.5 (0.32-0.9)

190
190
175
150

I
I
I

3 (0.7-7.5)
3 (1-7.5)
3 (1.5-7.5)
4 (1-9)
4 (1.5-9)

0.35 (0.2-0.55)
0.4 (0.25-0.7)
0.5 (0.32-0.9)
0.4 (0.25-0.7)
0.5 (0.32-0.9)

190
175
150
175
150

155
145
130

3 (0.7-7.5)
5 (1-7.5)
3 (0.7-8)
3 (1-8)
3 (1.5-8)

0.35 (0.2-0.55)
190
0.4 (0.25-0.7)
0.35 (0.2-0.55)
190
0.4 (0.25-0.7)
175
0.5 (0.32-0.9)
150

155
145

I
I

3 (0.7-6)
3 (1-6)
3 (1.5-6)

0.35 (0.2-0.55)
0.4 (0.25-0.7)
0.5 (0.32-0.9)

155
145

I
I
I
I
I
I

DNMM 15 04 08-MR

15 06 08-MR

15 06 12-MR

15 06 16-MR

I
I
I
I

SNMM 12 04 08-MR

12 04 12-MR

12 04 16-MR

15 06 12-MR

15 06 16-MR

I
I
I
I
I

TNMM 16 04 08-MR

16 04 12-MR

22 04 08-MR

22 04 12-MR

22 04 16-MR

I

I
I
I

WNMM 08 04 08-MR

08 04 12-MR

08 04 16-MR

I
I
I

Feed
fn mm/r

GC2025

GC2025

GC2035

Cutting speed vc (m/min)

Cutting
depth
ap mm

CNMM 12 04 08-MR

12 04 12-MR

12 04 16-MR

16 06 08-MR

16 06 12-MR

16 06 16-MR

GC2025

ORDERING CODE

190
175
150

GC2035

ISO/
ANSI

155

41
ENG ENG
34-41_TRYCK.indd 41

2008-02-21 11:36:35

TURNING
ISO/
ANSI

FINISHING OF GREY CAST IRON


AND NODULAR CASTIRON

K F

High tensile, HB 220 / HB 250

WF for productive finish turning

T-MAX P
Double
sided

CNMG 12 04 08-WF
ap = 0.25 4.0 mm
fn = 0.1 0.5 mm/r

CNMG 12 04 08-KF
ap = 0.15 2.0 mm
fn = 0.1 0.3 mm/r
Cutting
depth
ap
4.0

Operations: Longitudinal turning and facing.


Components: Rigid shafts, axles, hubs, gears etc.
Advantages: Double conventional feed rates with the same surface
finish or halved surface finish values for the same feed. Ideal when
good surface finish is a priority.

-KF
Operations: Longitudinal turning, facing and profiling.

-WF

3.0
2.0

Components: Cast-iron components in general.

-KF

1.0

fn

0.1 0.2 0.3 0.4 0.5 0.6

Feed

Advantages: Light-cutting geometry with low cutting forces, advantageous for vibration-sensitive components and unstably clamped
components.

First choice
GOOD CONDITIONS

Continuous cuts.
Pre-machined or light cast
skin.

AVERAGE CONDITIONS
General purpose
operations.

DIFFICULT CONDITIONS

Interrupted cuts.
Heavy cast skin.

HIGH FEED
HIGH FEED

HIGH FEED

-WF / GC3215

-WF / GC3215

-WF / GC3215

NORMAL FEED

NORMAL FEED

NORMAL FEED

-NGA / CC650
For best performance with ceramics use
specially designed tool holders. See main
catalogue.

-KF / GC3215
-KF / GC3215

42

42-51_TRYCK.indd 42

ENG ENG
2008-02-21 11:34:43

TURNING
ISO/
ANSI

FINISHING OF GREY CAST IRON


AND NODULAR CASTIRON

K F

Negative basic-shape inserts

ORDERING CODE

CUTTING DATA, CMC 08.2 / HB 220

Double sided

I
I
I
I
I
I
I
I
I
I
I
I

1 (0.3-2)
0.4 (0.25-3)
1 (0.25-4)
1.5 (0.4-4)
1 (0.2-1.5)
1 (0.2-3)
1.5 (0.2-3)
1.5 (0.4-3.5)
1.5 (0.2-3)
1.5 (0.4-3.5)
1 (0.2-3)
1.5 (0.2-3)

0.3 (0.1-0.5)
0.15 (0.05-0.25)
0.3 (0.1-0.5)
0.5 (0.2-0.6)
0.2 (0.08-0.3)
0.3 (0.1-0.4)
0.3 (0.1-0.4)
0.4 (0.15-0.55)
0.3 (0.1-0.4)
0.4 (0.15-0.55)
0.2 (0.08-0.3)
0.3 (0.1-0.4)

190
225
190
160
215
190
190
175
190
175
215
190

WNMG06 04 04-WF I

06 04 08-WF I

08 04 04-WF I

08 04 08-WF I

08 04 12-WF I
CNMG 12 04 04-KF

12 04 08-KF

12 04 12-KF

I
I
I
I
I
I
I
I

0.4 (0.25-2)
1 (0.25-3)
0.4 (0.25-3)
1 (0.25-4)
1.5 (0.4-4)
0.5 (0.15-2)
0.5 (0.15-2)
1 (0.2-2.5)

0.15 (0.05-0.25)
0.3 (0.1-0.5)
0.15 (0.05-0.25)
0.3 (0.1-0.5)
0.5 (0.2-0.6)
0.15 (0.08-0.25)

0.2 (0.1-0.3)

0.25 (0.1-0.35)

225
190
225
190
160
225
215
200

3.6 (0.1-6)
3.6 (0.1-6)
4.8 (0.1-8)
4.8 (0.1-8)

0.2 (0.05-0.36)
0.3 (0.05-0.54)
0.2 (0.05-0.36)
0.3 (0.05-0.54)

610
540
610
540

DNMG 11 04 04-KF

11 04 08-KF

15 04 04-KF

15 04 08-KF

15 06 04-KF

15 06 08-KF
SNGA 12 04 08 T01020


12 04 12 T01020


I
I
I
I
I
I

0.5 (0.15-2)
0.5 (0.15-2)
0.5 (0.15-2)
0.5 (0.15-2)
0.5 (0.15-2)
0.5 (0.15-2)
3.6 (0.1-6)
3.6 (0.1-6)

0.15 (0.08-0.25)
0.2 (0.1-0.3)
0.15 (0.08-0.25)
0.2 (0.1-0.3)
0.15 (0.08-0.25)
0.2 (0.1-0.3)
0.2 (0.05-0.36)
0.3 (0.05-0.54)







610
540

225
215
225
215
225
215

TNMG 16 04 04-KF

16 04 08-KF

I 0.5 (0.15-2)
I 0.5 (0.15-2)

0.15 (0.08-0.25)
0.2 (0.1-0.3)

225
215

0.2 (0.05-0.36)
0.3 (0.05-0.54)

610
540

0.15 (0.08-0.25)

CNGA


03
04
04
04
04
04
04
04
06
06
04
04

08-WF
04-WF

08-WF
12-WF
04-WF
08-WF
08-WF
12-WF
08-WF
12-WF
04-WF
08-WF

12 04 08 T01020
12 04 12 T01020
16 06 08 T01020
16 06 12 T01020

TNGA 16 04 08 T01020

16 04 12 T01020

4.8 (0.1-8)
4.8 (0.1-8)

GC3215

GC3215

CNMG 09

12

12

12
DNMX 11

11

15

15

15

15
TNMX 16

16

Feed
fn mm/r

CC650

GC3215

I
I
I
I
I
I
I
I
I
I
I
I

CC650

GC3215

Cutting speed vc (m/min)

Cutting
depth
ap mm


WNMG 06 04 04-KF

I 0.5 (0.15-2)

225

I 0.5 (0.15-2) 0.15 (0.08-0.25)



I 0.5 (0.15-2) 0.2 (0.1-0.3)

I 1 (0.2-2.5)
0.25 (0.1-0.35)

225
215
200

08 04 04-KF
08 04 08-KF
08 04 12-KF

43
ENG ENG
42-51_TRYCK.indd 43

2008-02-21 11:34:44

TURNING
ISO/
ANSI

MEDIUM MACHINING OF GREY CAST IRON

K M

High tensile, HB 220


WM for productive medium turning

T-MAX P
Double
sided

CNMG 12 04 08-WM
ap = 0.5 5.0 mm
fn = 0.15 0.6 mm/r

CNMG 12 04 08-KM
ap = 0.2 6.0 mm
fn = 0.15 0.5 mm/r

Cutting
depth
ap
6.0
5.0

3.0

Components: Rigid shafts, axles, hubs, gears etc.


Advantages: Double conventional feed rates with the same surface
finish or halved surface finish values for the same feed. Ideal when
good surface finish is a priority.

-KM

-WM

4.0

Operations: Longitudinal turning and facing.

Operations: Longitudinal turning, facing and profiling.


Components: Cast-iron components in general.

-KM

Advantages: Reliable giving problem-free machining, finishing to


light roughing.

2.0
1.0
fn

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9

Inserts for nodular cast iron, see page 46.

Feed

First choice
GOOD CONDITIONS
Continuous cuts.
Pre-machined or light cast
skin.

AVERAGE CONDITIONS
General purpose
operations.

DIFFICULT CONDITIONS
Interrupted cuts.
Heavy cast skin.

HIGH FEED
HIGH FEED

-WM / GC3215

HIGH FEED

-WM / GC3215

-WM / GC3215

NORMAL FEED
NORMAL FEED

NORMAL FEED

-NGA / CC6090
For best performance with ceramics use
specially designed tool holders. See main
catalogue.

-KM / GC3215
-KM / GC3205

44

42-51_TRYCK.indd 44

ENG ENG
2008-02-21 11:34:45

TURNING
ISO/
ANSI

MEDIUM MACHINING OF GREY CAST IRON

K M

Negative basic-shape inserts

0.3 (0.15-0.6)
0.5 (0.2-0.9)
0.4 (0.2-0.7)
0.4 (0.2-0.7)
0.45 (0.15-0.6)
0.35 (0.15-0.5)
0.45 (0.15-0.6)
0.6 (0.2-0.8)
0.35 (0.15-0.5)
0.45 (0.15-0.6)
0.6 (0.2-0.8)
0.35 (0.15-0.5)
0.4 (0.15-0.6)
0.3 (0.15-0.6)
0.5 (0.2-0.9)
0.3 (0.15-0.6)
0.5 (0.2-0.9)
0.35 (0.15-0.5)
325
0.4 (0.15-0.6)
310
0.45 (0.2-0.7)
295
0.35 (0.15-0.5)
325
0.4 (0.15-0.6)
310
0.45 (0.2-0.7)
295
0.2 (0.15-0.36)
610
0.3 (0.15-0.54)
540
0.4 (0.15-0.6)
475
0.3 (0.15-0.54)
540
0.4 (0.15-0.6)
475
0.35 (0.15-0.5)

0.4 (0.15-0.6)
0.35 (0.15-0.5)
325
0.4 (0.15-0.6)
310
0.35 (0.15-0.5)
325
0.4 (0.15-0.6)
310
0.35 (0.15-0.5)
0.35 (0.15-0.5)
325
0.4 (0.15-0.6)
310
0.45 (0.2-0.7)
295
0.4 (0.15-0.6)
310
0.45 (0.2-0.7)
295
0.2 (0.15-0.36)
610
0.3 (0.15-0.54)
540

0.4 (0.15-0.6)
475
0.35 (0.15-0.5)
325
0.4 (0.15-0.6)
310
0.35 (0.15-0.5)
325
0.4 (0.15-0.6)
310
0.45 (0.2-0.7)
295
0.2 (0.15-0.36)
610

0.3 (0.15-0.54)
540

0.4 (0.15-0.6)
475
0.3 (0.15-0.4)
340
0.35 (0.15-0.5)
325
0.35 (0.15-0.5)
0.4 (0.15-0.6)
0.35 (0.15-0.5)
325
0.4 (0.15-0.6)
310
0.45 (0.2-0.7)
295
0.2 (0.15-0.36)
610
0.3 (0.15-0.54)
540
0.4 (0.15-0.6)
475

GC3215

GC3205

3 (0.5-5)
3.5 (0.8-6)
3.5 (0.7-6.5)
3.5 (0.7-6.5)
2 (0.5-4)
2 (0.5-4.5)
2.5 (0.5-5)
3.5 (0.5-6)
2 (0.5-4.5)
2.5 (0.5-5)
3.5 (0.5-6)
2 (0.5-4.5)
2.5 (0.5-5)
1.5 (0.5-3.5)
1.5 (0.8-3.5)
3 (0.5-5)
3.5 (0.8-6)
3 (0.2-6)
3 (0.3-6)
3 (0.3-6)
4 (0.2-8)
4 (0.3-8)
4 (0.3-8)
3.6 (0.1-6)
3.6 (0.1-6)
3.6 (0.1-6)
4.8 (0.1-8)
4.8 (0.1-8)
2 (0.2-3.5)
2 (0.3-3.5)
2.5 (0.2-5)
2.5 (0.3-5)
2.5 (0.2-5)
2.5 (0.3-5)
2.5 (0.2-4.5)
3 (0.2-6)
3 (0.3-6)
3 (0.3-6)
4 (0.3-8)
4 (0.3-8)
3.6 (0.1-6)
3.6 (0.1-6)
3.6 (0.1-6)
3 (0.2-5.5)
3 (0.3-5.5)
4 (0.2-8)
4 (0.3-8)
4 (0.3-8)
4.8 (0.1-8)
4.8 (0.1-8)
4.8 (0.1-8)
2 (0.2-3.5)
2 (0.3-3.5)
2 (0.2-4)
2 (0.3-4)
2.5 (0.2-5)
2.5 (0.3-5)
2.5 (0.3-5)
3 (0.1-5)
3 (0.1-5)
3 (0.1-5)

Cutting speed vc (m/min)


CC6090

I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I







I
I
I
I

I
I
I
I
I



I
I
I
I
I



I
I


I
I
I


GC3205

CNMG 12 04 08-WM I

12 04 12-WM
I

16 06 08-WM I

16 06 12-WM I
DNMX 11 04 12-WM I

15 04 08-WM I

15 04 12-WM I

15 04 16-WM I

15 06 08-WM I

15 06 12-WM I

15 06 16-WM I
TNMX 16 04 08-WM I

16 04 12-WM
I
WNMG06 04 08-WM I

06 04 12-WM I

08 04 08-WM I

08 04 12-WM I
CNMG 12 04 08-KM





12 04 12-KM





12 04 16-KM



16 06 08-KM





16 06 12-KM





16 06 16-KM




CNGA 12 04 08T02520





12 04 12T02520





12 04 16T02520




16 06 12T02520





16 06 16T02520




DNMG 11 04 08-KM

11 04 12-KM

15 04 08-KM





15 04 12-KM



15 06 08-KM





15 06 12-KM


SNMG 09 03 08-KM

12 04 08-KM





12 04 12-KM





12 04 16-KM





15 06 12-KM


15 06 16-KM

SNGA 12 04 08 T02520




12 04 12 T02520




12 04 16 T02520



TNMG 16 04 08-KM





16 04 12-KM





22 04 08-KM





22 04 12-KM





22 04 16-KM




TNGA 16 04 08 T02520




16 04 12 T02520




16 04 16 T02520



VNMG 16 04 08-KM


16 04 12-KM

WNMG 06 04 08-KM

06 04 12-KM

08 04 08-KM





08 04 12-KM





08 04 16-KM




WNGA 08 04 08T02520




08 04 12T02520





08 04 16T02520



GC3215

Cutting
depth
ap mm

CC6090

GC3215

Feed
fn mm/r

GC3215

Double sided

KM

CUTTING DATA, CMC 08.2 / HB 220

08

ORDERING CODE

190
160
175
175
170
185
170
150
185
170
150
185
175
190
160
190
160
185
175
170
185
175
170

185
175
185
175
185
175
185
185
175
170
175
170

185
175
185
175
170

190
185
185
175
185
175
170

45
ENG ENG
42-51_TRYCK.indd 45

2008-02-21 11:34:46

TURNING

MEDIUM MACHINING OF NODULAR CAST IRON


High tensile, HB 250

CNMG 12 04 08-WM
ap = 0.5 5.0 mm
fn = 0.15 0.6 mm/r

CNMG 12 04 08-KM
ap = 0.2 6.0 mm
fn = 0.15 0.5 mm/r

Cutting
depth
ap

K M

WM for productive medium turning

T-MAX P
Double
sided

ISO/
ANSI

6.0

Components: Rigid shafts, axles, hubs, gears etc.


Advantages: Double conventional feed rates with the same surface
finish or halved surface finish values for the same feed. Ideal when
good surface finish is a priority.

-KM

-WM

5.0

Operations: Longitudinal turning and facing.

Operations: Longitudinal turning, facing and profiling.

4.0

Components: Cast-iron components in general.

-KM

3.0

Advantages: Reliable giving problem-free machining, finishing to


light roughing.

2.0
1.0
fn

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9

Inserts for grey cast iron, see page 44.

Feed

First choice
GOOD CONDITIONS
Continuous cuts.
Pre-machined or light cast
skin.

AVERAGE CONDITIONS
General purpose
operations.

DIFFICULT CONDITIONS
Interrupted cuts.
Heavy cast skin.

HIGH FEED
HIGH FEED

-WM / GC3210
NORMAL FEED

-KM / GC3215

HIGH FEED

-WM / GC3210
NORMAL FEED

-KM / GC3210

-WM / GC3215
NORMAL FEED

-KM / GC3215

46

42-51_TRYCK.indd 46

ENG ENG
2008-02-21 11:34:47

TURNING
ISO/
ANSI

MEDIUM MACHINING OF NODULAR CAST IRON

K M

Negative basic-shape inserts

Feed
fn mm/r

GC3215

Cutting speed vc (m/min)


GC3210

GC3215

GC3210

GC3210

Double sided

Cutting
depth
ap mm

KM

CUTTING DATA, CMC 09.2 / HB 250

08

ORDERING CODE

0.3 (0.15-0.6)
0.5 (0.2-0.9)

285
235

190
160

255
255

175
175

245

170

CNMG12 04 08-WM

12 04 12-WM

I
I

I 3 (0.5-5)
I 3.5 (0.8-6)

16 06 08-WM
16 06 12-WM

I
I

I
I

DNMX 11 04 12-WM

I 2 (0.5-4)

0.45 (0.15-0.6)

15 04 08-WM
15 04 12-WM
15 04 16-WM

I


I

I 2 (0.5-4.5)
2.5 (0.5-5)
I 3.5 (0.5-6)

0.35 (0.15-0.5)
270
0.45 (0.15-0.6)
0.6 (0.2-0.8)
215

185
170
150

15 06 08-WM
15 06 12-WM
15 06 16-WM

I
I
I

I 2 (0.5-4.5)
I 2.5 (0.5-5)
I 3.5 (0.5-6)

0.35 (0.15-0.5)
0.45 (0.15-0.6)
0.6 (0.2-0.8)

270
245
215

185
170
150

TNMX 16 04 08-WM

16 04 12-WM

I
I

I 2 (0.5-4.5)
I 2.5 (0.5-5)

0.35 (0.15-0.5)
0.4 (0.15-0.6)

270
255

185
175

WNMG06 04 08-WM

06 04 12-WM

I
I

I
I

1.5 (0.5-3.5) 0.3 (0.15-0.6)


1.5 (0.8-3.5) 0.5 (0.2-0.9)

285
235

190
160

08 04 08-WM
08 04 12-WM

I
I

I
I

3 (0.5-5)
3.5 (0.8-6)

0.3 (0.15-0.6)
0.5 (0.2-0.9)

285
235

190
160

CNMG 12 04 08-KM


12 04 12-KM


12 04 16-KM

I
I
I

I 3 (0.2-6)
I 3 (0.3-6)
I 3 (0.3-6)

0.35 (0.15-0.5)
0.4 (0.15-0.6)
0.45 (0.2-0.7)

270
255
245

185
175
170

I
I
I

I 4 (0.2-8)
I 4 (0.3-8)
I 4 (0.3-8)

0.35 (0.15-0.5)
0.4 (0.15-0.6)
0.45 (0.2-0.7)

270
255
245

185
175
170

DNMG 11 04 08-KM

11 04 12-KM

I
I

I
I

2 (0.2-3.5)
2 (0.3-3.5)

0.35 (0.15-0.5)
0.4 (0.15-0.6)

270
255

185
175

15 04 08-KM

15 04 12-KM

I
I

I
I

2.5 (0.2-5)
2.5 (0.3-5)

0.35 (0.15-0.5)
0.4 (0.15-0.6)

270
255

185
175

15 06 08-KM

15 06 12-KM

I
I

I
I

2.5 (0.2-5)
2.5 (0.3-5)

0.35 (0.15-0.5)
0.4 (0.15-0.6)

270
255

185
175

SNMG 09 03 08-KM

I 2.5 (0.2-4.5) 0.35 (0.15-0.5)

270

185

12 04 08-KM
12 04 12-KM
12 04 16-KM

I
I
I

I 3 (0.2-6)
I 3 (0.3-6)
I 3 (0.3-6)

0.35 (0.15-0.5)
0.4 (0.15-0.6)
0.45 (0.2-0.7)

270
255
245

185
175
170

15 06 12-KM
15 06 16-KM

I
I

I
I

0.4 (0.15-0.6)
0.45 (0.2-0.7)

255
245

175
170

16 06 08-KM
16 06 12-KM
16 06 16-KM

3.5 (0.7-6.5) 0.4 (0.2-0.7)


3.5 (0.7-6.5) 0.4 (0.2-0.7)

4 (0.3-8)
4 (0.3-8)

TNMG 16 04 08-KM

16 04 12-KM

I
I

I 3 (0.2-5.5)
I 3 (0.3-5.5)

0.35 (0.15-0.5)
0.4 (0.15-0.6)

270
255

185
175

22 04 08-KM
22 04 12-KM
22 04 16-KM

I
I
I

I 4 (0.2-8)
I 4 (0.3-8)
I 4 (0.3-8)

0.35 (0.15-0.5)
0.4 (0.15-0.6)
0.45 (0.2-0.7)

270
255
245

185
175
170

VNMG 16 04 08-KM

16 04 12-KM

I
I

I
I

0.3 (0.15-0.4)
0.35 (0.15-0.5)

285
270

190
185

WNMG 06 04 08-KM

06 04 12-KM

I
I

I 2 (0.2-4)
I 2 (0.3-4)

0.35 (0.15-0.5)
0.4 (0.15-0.6)

270
255

185
175

I
I
I

I 2.5 (0.2-5)
I 2.5 (0.3-5)
I 2.5 (0.3-5)

0.35 (0.15-0.5)
0.4 (0.15-0.6)
0.45 (0.2-0.7)

270
255
245

185
175
170

08 04 08-KM
08 04 12-KM
08 04 16-KM

2 (0.2-3.5)
2 (0.3-3.5)

47
ENG ENG
42-51_TRYCK.indd 47

2008-02-21 11:34:48

TURNING
ISO/
ANSI

ROUGHING OF GREY CAST IRON

K R

High tensile, HB 220


.NMA-KR

T-MAX P
Double
sided

CNMA 12 04 12-KR
ap = 0.3 8.0 mm
fn = 0.2 0.8 mm/r

Cutting
depth
ap

Operations: Longitudinal turning, facing and to some extent


profiling.
Components: Cast-iron components in general.
Advantages: Broad application range for roughing.

8.0
7.0

.NMA-KR

6.0
5.0
4.0
3.0
2.0
1.0

fn
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9

Inserts for nodular cast iron, see page 50.

Feed

First choice
GOOD CONDITIONS

Continuous cuts.
Pre-machined or light cast
skin.

AVERAGE CONDITIONS

General purpose
operations.

DIFFICULT CONDITIONS

Interrupted cuts.
Heavy cast skin.

NORMAL FEED
NORMAL FEED

-KR / GC3205

NORMAL FEED

-KR / GC3205

-KR / GC3215

48

42-51_TRYCK.indd 48

ENG ENG
2008-02-21 11:34:49

TURNING
ISO/
ANSI

K R

ROUGHING OF GREY CAST IRON


Negative basic-shape inserts

ORDERING CODE

CUTTING DATA, CMC 08.2 / HB 220


Cutting speed vc (m/min)
GC3215

CNMA 12 04 04-KR

12 04 08-KR

12 04 12-KR

12 04 16-KR

16 06 12-KR

16 06 16-KR

19 06 08-KR

19 06 12-KR

19 06 16-KR

19 06 24-KR
DNMA 15 04 08-KR

15 04 12-KR

15 04 16-KR

15 06 08-KR

15 06 12-KR

15 06 16-KR

I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I

I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I

2.5 (0.2-5)
4 (0.2-8)
4 (0.3-8)
4 (0.3-8)
5 (0.3-10)
5 (0.3-10)
6 (0.2-12)
6 (0.3-12)
6 (0.3-12)
6 (0.4-12)
3 (0.2-6)
3 (0.3-6)
3 (0.3-6)
3 (0.2-6)
3 (0.3-6)
3 (0.3-6)

0.2 (0.1-0.3)
0.35 (0.15-0.6)
0.45 (0.2-0.8)
0.55 (0.2-1)
0.45 (0.2-0.8)
0.55 (0.2-1)
0.35 (0.15-0.6)
0.45 (0.2-0.8)
0.55 (0.2-1)
0.6 (0.2-1.19)
0.35 (0.15-0.6)
0.45 (0.2-0.8)
0.55 (0.2-1)
0.35 (0.15-0.6)
0.45 (0.2-0.8)
0.55 (0.2-1)

375
325
295
275
295
275
325
295
275
265
325
295
275
325
295
275

215
185
170
155
170
155
185
170
155
150
185
170
155
185
170
155

SNMA 09 03 08-KR

12 04 08-KR

12 04 12-KR

12 04 16-KR

15 06 12-KR

15 06 16-KR

19 06 08-KR

19 06 12-KR

19 06 16-KR

I
I
I
I
I
I
I
I
I

I
I
I
I
I
I
I
I
I

2.5 (0.38-4.5)
4 (0.2-8)
4 (0.3-8)
4 (0.3-8)
5 (0.3-10)
5 (0.3-10)
6 (0.2-12)
6 (0.3-12)
6 (0.3-12)

0.38 (0.19-0.53)
0.35 (0.15-0.6)
0.45 (0.2-0.8)
0.55 (0.2-1)
0.45 (0.2-0.8)
0.55 (0.2-1)
0.35 (0.15-0.6)
0.45 (0.2-0.8)
0.55 (0.2-1)

315
325
295
275
295
275
325
295
275

180
185
170
155
170
155
185
170
155

TNMA 16 04 04-KR

16 04 08-KR

16 04 12-KR

16 04 16-KR

22 04 04-KR

22 04 08-KR

22 04 12-KR

22 04 16-KR
WNMA 06 04 08-KR

06 04 12-KR

08 04 08-KR
08 04 12-KR

08 04 16-KR

I
I
I
I
I
I
I
I
I
I
I
I
I

I
I
I
I
I
I
I
I
I
I
I
I
I

2.5 (0.2-5)
3.5 (0.2-7)
3.5 (0.3-7)
3.5 (0.3-7)
2.5 (0.2-10)
5 (0.2-10)
5 (0.3-10)
5 (0.3-10)
2.5 (0.2-4)
2.5 (0.3-4)
3 (0.2-5)
3 (0.3-5)
3 (0.3-5)

0.2 (0.1-0.3)
0.35 (0.15-0.6)
0.45 (0.2-0.8)
0.55 (0.2-1)
0.2 (0.1-0.3)
0.35 (0.15-0.6)
0.45 (0.2-0.8)
0.55 (0.2-1)
0.35 (0.15-0.6)
0.45 (0.2-0.8)
0.35 (0.15-0.6)
0.45 (0.2-0.8)
0.55 (0.2-1)

375
325
295
275
375
325
295
275
325
295
325
295
275

215
185
170
155
215
185
170
155
185
170
185
170
155

GC3215

GC3205

Feed
fn mm/r

GC3205

Cutting
depth
ap mm

GC3205

Double sided

49
ENG ENG
42-51_TRYCK.indd 49

2008-02-21 11:34:49

TURNING
ISO/
ANSI

ROUGHING OF NODULAR CAST IRON

K R

High tensile, HB 250


.NMG-KR

T-Max P
Double
sided

CNMG 12 04 12-KR
ap = 0.5 7.0 mm
fn = 0.25 0.7 mm/r

Cutting
depth
ap
8.0

Operations: Longitudinal turning, facing and to some extent


profiling.
Components: Cast-iron components in general.
Advantages: Broad application range for roughing, double-sided
alternative for highly capable roughing, contributing towards good
machining economy.

7.0

.NMG-KR

6.0
5.0
4.0
3.0
2.0
1.0

fn
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8

Inserts for grey cast iron, see page 48.

Feed

First choice
GOOD CONDITIONS

Continuous cuts.
Pre-machined or light cast
skin.

AVERAGE CONDITIONS

General purpose
operations.

DIFFICULT CONDITIONS

Interrupted cuts.
Heavy cast skin.

NORMAL FEED
NORMAL FEED

-KR / GC3210

NORMAL FEED

-KR / GC3210

-KR / GC3215

50

42-51_TRYCK.indd 50

ENG ENG
2008-02-21 11:34:50

TURNING
ISO/
ANSI

K R

ROUGHING OF NODULAR CAST IRON


Negative basic-shape inserts

ORDERING CODE

CUTTING DATA, CMC 09.2/HB 250


Cutting speed vc (m/min)
GC3215

CNMG 12 04 08-KR

12 04 12-KR

12 04 16-KR

16 06 12-KR

16 06 16-KR

19 06 12-KR

19 06 16-KR
DNMG 15 04 08-KR

15 04 12-KR

15 06 08-KR

15 06 12-KR

15 06 16-KR

I
I
I
I
I
I
I
I
I
I
I
I

I
I
I
I
I
I
I
I
I
I
I
I

3.5 (0.38-7)
3.5 (0.5-7)
3.5 (0.75-7)
4.7 (0.8-9.3)
4.7 (1-9.3)
7 (1-14)
7 (1.5-14)
3.5 (0.38-7)
3.5 (0.5-7)
3.5 (0.38-7)
3.5 (0.5-7)
3.5 (0.75-7)

0.38 (0.19-0.53)
0.5 (0.25-0.7)
0.61 (0.28-0.85)
0.55 (0.28-0.77)
0.61 (0.3-0.85)
0.55 (0.28-0.77)
0.61 (0.3-0.85)
0.34 (0.17-0.47)
0.45 (0.23-0.63)
0.34 (0.17-0.47)
0.45 (0.23-0.63)
0.5 (0.25-0.69)

260
235
215
225
215
225
215
270
245
270
245
235

180
160
150
155
150
155
150
185
170
185
170
160

SNMG 12 04 08-KR

12 04 12-KR

12 04 16-KR

15 06 12-KR

15 06 16-KR

19 06 16-KR
TNMG 16 04 08-KR

16 04 12-KR

16 04 16-KR

22 04 08-KR

22 04 12-KR

22 04 16-KR
WNMG 06 04 08-KR

06 04 12-KR

08 04 08-KR

08 04 12-KR

I
I
I
I
I
I
I
I
I
I
I

I
I
I
I

I
I
I
I
I
I
I
I
I
I
I

I
I
I
I

3.5 (0.38-7)
3.5 (0.5-7)
3.5 (0.75-7)
4.4 (0.63-8.8)
4.4 (0.94-8.8)
6.1 (1.3-12.3)
3.2 (0.34-6.2)
3.2 (0.45-6.3)
3.2 (0.68-6.2)
3.5 (0.38-7)
3.5 (0.5-7)
3.5 (0.75-7)
2.2 (0.24-4.5)
2.2 (0.32-4.5)
2.7 (0.29-5.5)
2.7 (0.39-5.5)

0.38 (0.19-0.53) 260


0.5 (0.28-0.7)
235
0.55 (0.28-0.77) 225
0.55 (0.28-0.77) 225
0.61 (0.3-0.85) 215
0.61 (0.3-0.85) 215
0.3 (0.17-0.42) 285
0.4 (0.2-0.56)
255
0.44 (0.22-0.62) 245
0.38 (0.19-0.53) 260
0.5 (0.25-0.7)
235
0.55 (0.28-0.77)
0.3 (0.17-0.42) 285
0.4 (0.2-0.56)
255
0.34 (0.17-0.47) 270
0.45 (0.23-0.63) 245

180
160
155
155
150
150
190
175
170
180
160
155
190
175
185
170

GC3215

GC3210

Feed
fn mm/r

GC3210

Cutting
depth
ap mm

GC3210

Double sided

51
ENG ENG
42-51_TRYCK.indd 51

2008-02-21 11:34:50

TURNING
ISO/
ANSI

FINISHING OF SUPER ALLOYS

S F

HB 350
.NGP

T-MAX P
Double
sided

CNGP 12 04 08
ap = 0.2 1.3 mm
fn = 0.1 0.25 mm/r

CNMG 12 04 08-MF
ap = 0.1 1.5 mm
fn = 0.15 0.3 mm/r

Operations: Finishing operations generally.

Components: HRSA components in general.


Advantages: Light cutting geometry with low cutting forces, good
alternative for slender shafts, thin-walled and unstably clamped
components. The positive geometry minimizes tendencies for
built up edge, leading to good surface finish capability and long
tool-life.

Cutting depth

-MF

ap

Operations: Finishing operations.


Components: HRSA components in general.
Advantages: Light cutting geometry with low cutting forces, good
alternative for slender shafts, thin-walled and poorly clamped
components. The positive geometry minimizes tendencies for
built up edge, leading to good surface finish capability and long
tool-life.

4.0
3.0

CNGP

2.0

-MF

1.0
0.1 0.2 0.3 0.4 0.5 0.6

fn
Feed

First choice
GOOD CONDITIONS

C
 ontinuous cuts.
P
 re-machined surface.

AVERAGE CONDITIONS
General purpose
operations.

DIFFICULT CONDITIONS

Interrupted cuts.
H
 ard/aged conditions,
forging scale.

NORMAL FEED
NORMAL FEED

.NGP / S05F

NORMAL FEED

.NGP / GC1105

MF / GC1105

52

52-59_TRYCK.indd 52

ENG ENG
2008-02-21 08:20:23

TURNING
ISO/
ANSI

FINISHING OF SUPER ALLOYS

S F

Negative basic-shape inserts

ORDERING CODE

CUTTING DATA, CMC 20.22/HB 350

Double sided

Feed
fn mm/r

S05F

GC1105

GC1105

S05F

GC1105

Cutting speed vc (m/min)

Cutting
depth
ap mm

CNMG 12 04 04-MF I

12 04 08-MF I

I
I

0.4 (0.1-1.5)
0.4 (0.1-1.5)

0.1 (0.05-0.2)
0.15 (0.1-0.3)

90
85

80
80

CNGP 12 04 02

12 04 04

12 04 08


I
I

I
I
I

0.3 (0.05-1)
0.6 (0.1-1.3)
0.6 (0.2-1.3)

0.1 (0.05-0.15)
0.11 (0.06-0.15)
0.17 (0.1-0.25)


90
80

80
80
75

DNMG 15 04 04-MF

15 04 08-MF I

I
I

0.4 (0.1-1.5)
0.4 (0.1-1.5)

0.1 (0.05-0.2)
0.15 (0.1-0.3)


85

80
80

I
I

0.4 (0.1-1.5)
0.4 (0.1-1.5)

0.1 (0.05-0.2)
0.15 (0.1-0.3)

90
85

80
80

I
I

0.17 (0.1-0.25) 0.1 (0.05-0.15)


0.17 (0.1-0.25) 0.3 (0.15-0.5)

80
75

I
I

I
I

0.17 (0.1-0.25) 0.1 (0.05-0.15)


0.3 (0.15-0.5) 0.17 (0.1-0.25)

90
80

80
75

VNMG 16 04 04-MF I

16 04 08-MF I

I
I

0.4 (0.1-1.5)
0.4 (0.2-1.5)

0.1 (0.05-0.2)
0.1 (0.05-0.25)

90
90

80
80

VNGP 16 04 04

16 04 08

I
I

I
I

0.17 (0.1-0.25) 0.1 (0.05-0.15)


0.3 (0.15-0.5) 0.17 (0.1-0.25)

90
80

80
75

WNMG 08 04 08-MF I

0.4 (0.1-1.5)

0.15 (0.1-0.3)

85

80

WNGP 08 04 04

08 04 08

I
I

0.6 (0.1-1.3)
0.6 (0.2-1.3)

0.11 (0.06-0.15)
0.17 (0.1-0.25)

80
75

15 06 04-MF I
15 06 08-MF I

DNGP 15 04 04

15 04 08

15 06 04
15 06 08

53
ENG ENG
52-59_TRYCK.indd 53

2008-02-21 08:20:24

TURNING
ISO/
ANSI

MEDIUM MACHINING OF SUPER ALLOYS

S M

HB 350
-23 for fine- to medium turning

T-MAX P
Double
sided

CNMG 12 04 08-23

Operations: Longitudinal turning, facing and profiling.

ap = 0.36 3.6 mm
fn = 0.13 0.24 mm/r

Components: Generally semi-finishing and finishing of components in stainless steel and HRSA.
Advantages: Sharp, light cutting geometry to give low cutting
forces. Provides possibility to machine slender shafts, thinwalled and unstably clamped components. Positive geometry
minimizes tendency for BUE, resulting in good surface finish and
long tool life

Cutting
depth
ap
4.0
3.0

-23

2.0
1.0
0.1 0.2 0.3 0.4 0.5 0.6

fn
Feed

First choice
GOOD CONDITIONS

C
 ontinuous cuts.
P
 re-machined surface.

AVERAGE CONDITIONS
General purpose
operations.

DIFFICULT CONDITIONS

Interrupted cuts.
H
 ard/aged conditions,
forging scale.

NORMAL FEED
NORMAL FEED

NORMAL FEED

-23 / GC1105

-23 / GC1105

-23 / H13A

54

52-59_TRYCK.indd 54

ENG ENG
2008-02-21 08:20:24

TURNING
ISO/
ANSI

MEDIUM MACHINING OF SUPER ALLOYS

S M

Negative basic-shape inserts

ORDERING CODE

CUTTING DATA, CMC 20.22/HB 350

Double sided

Cutting
depth
ap mm

Feed
fn mm/r

I
I
I

I
I
I

1.5 (0.18-3.6)
2.4 (0.36-3.6)
2.4 (0.43-3.6)

0.14 (0.1-0.18)
0.18 (0.13-0.24)
0.22 (0.16-0.29)

80
75
65

40
40
35

H13A

H13A

GC1105

GC1105

CNMG 12 04 04-23

12 04 08-23

12 04 12-23

GC1105

Cutting speed vc (m/min)

DNMG 15 04 04-23

15 04 08-23

15 04 12-23

I
I
I

1.5 (0.18-3.6)
2.4 (0.36-3.6)
2.4 (0.43-3.6)

0.14 (0.1-0.18)
0.18 (0.13-0.5)
0.22 (0.16-0.29)

80
75
65

40
40
35

15 06 04-23
15 06 08-23
15 06 12-23

I
I
I

I
I
I

1.5 (0.18-3.6)
2.4 (0.36-3.6)
2.4 (0.43-3.6)

0.14 (0.1-0.18)
0.18 (0.13-0.5)
0.22 (0.16-0.29)

80
75
65

40
40
35

SNMG 12 04 04-23

12 04 08-23

12 04 12-23


I
I


I
I

1.5 (0.2-3.6)
2.4 (0.36-3.6)
2.4 (0.43-3.6)

0.14 (0.1-0.18)
0.18 (0.13-0.24)
0.22 (0.16-0.29)


75
65

40
40
35

TNMG 16 04 04-23

16 04 08-23

16 04 12-23

I
I
I

I
I
I

2 (0.15-3)
2 (0.3-3)
2 (0.36-3)

0.11 (0.08-0.15)
0.15 (0.11-0.2)
0.18 (0.13-0.24)

80
80
75

40
40
40

22 04 08-23
22 04 12-23

I
I

2.4 (0.36-3.6)
2.4 (0.43-3.6)

0.18 (0.13-0.24)
0.22 (0.16-0.29)

75
65

40

VNMG 16 04 04-23

16 04 08-23

I
I

I
I

2 (0.4-4)
2.5 (0.5-4)

0.15 (0.1-0.2)
0.2 (0.15-0.25)

80
70

40
35

WNMG 06 04 04-23

06 04 08-23

I
I

I
I

2 (0.5-3)
2.5 (0.7-4)

0.15 (0.1-0.3)
0.25 (0.2-0.35)

80
60

40
35

08 04 04-23
08 04 08-23

I
I

I
I

2.5 (0.5-4)
2.5 (0.7-4)

0.15 (0.1-0.3)
0.25 (0.2-0.35)

80
60

40
35

55
ENG ENG
52-59_TRYCK.indd 55

2008-02-21 08:20:25

TURNING

ROUGHING OF SUPER ALLOYS


HB 350
T-MAX P

ISO/
ANSI

S R

-QM

Double
sided

CNMG 12 04 08-QM

Operations: Longitudinal turning, facing and profiling.

ap = 0.96 4.0 mm
fn = 0.18 0.3 mm/r

Components: Generally within mixed machining in stainless steel


and HRSA.
Advantages: Large application area for semi-finishing to light
roughing in different materials, available in many grades.

Cutting
depth
ap
6.0
5.0
4.0
3.0

-QM

2.0
1.0
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9

fn
Feed

First choice
GOOD CONDITIONS

C
 ontinuous cuts.
P
 re-machined surface.

AVERAGE CONDITIONS
General purpose
operations.

DIFFICULT CONDITIONS

Interrupted cuts.
H
 ard/aged conditions,
forging scale.

NORMAL FEED
NORMAL FEED

NORMAL FEED

-QM / S05F

-QM / GC1105

-QM / H13A

56

52-59_TRYCK.indd 56

ENG ENG
2008-02-21 08:20:25

TURNING
ISO/
ANSI

ROUGHING OF SUPER ALLOYS

S R

Negative basic-shape inserts

ORDERING CODE

CUTTING DATA, CMC 20.22/HB 350

Double sided

Feed
fn mm/r

H13A

S05F

GC1105

H13A

I
I
I
I

1.5 (0.48-4)
2.4 (0.96-4)
2.4 (1.2-4)
2.4 (1.3-4)

0.18 (0.14-0.23)
0.22 (0.18-0.3)
0.25 (0.2-0.34)
0.28 (0.23-0.38)


70
70

75
65
60
55

40
35
35
30

3 (1-6)
3 (1-6)

0.25 (0.2-0.35)
0.3 (0.25-0.4)


50

35
30

DNMG 15 04 04-QM

15 04 08-QM I

15 04 12-QM I


I
I

2.4 (1-4)
2.4 (0.96-4)
2.4 (1.2-4)

0.2 (0.18-0.3)
0.22 (0.18-0.3)
0.25 (0.2-0.34)


70
70


65
60

35
35
35


I
I

2.4 (1-4)
2.4 (0.96-4)
2.4 (1.2-4)

0.2 (0.18-0.3)
0.22 (0.18-0.3)
0.25 (0.2-0.34)


70
70


65
60

35
35
35

r
CNMG 12

12

12

12

04
04
04
04

S05F

GC1105

Cutting speed vc (m/min)


Cutting
depth
ap mm

04-QM
08-QM I
12-QM I
16-QM

16 06 08-QM
16 06 12-QM

15 06 04-QM
15 06 08-QM I
15 06 12-QM I

SNMG 09 03 08-QM

2.5 (1-3)

0.25 (0.2-0.3)

35

I
I
I

2.4 (0.96-4)
2.4 (1-4)
2.4 (1.2-4)

0.22 (0.18-0.3)
0.24 (0.19-0.32)
0.35 (0.3-0.4)

70

65
65
45

35
35
25

2 (1-3.5)
2 (1-3.5)
2 (1-3.5)

0.2 (0.18-0.23)
0.18 (0.15-0.25)
0.21 (0.17-0.28)


75
70

35
40

04-QM
08-QM
12-QM
16-QM

3 (1-5)
3 (1-5)
3 (1-5)
3 (1.3-5)

0.2 (0.18-0.25)
0.25 (0.2-0.3)
0.3 (0.25-0.35)
0.28 (0.23-0.38)




55

35
35
30
30

VNMG 16 04 04-QM

16 04 08-QM

0.9 (0.4-2)
1.1 (0.8-2)

0.13 (0.1-0.17)
0.18 (0.15-0.22)


75

40
40

WNMG 08 04 04-QM

08 04 08-QM

08 04 12-QM

I
I
I

2.1 (0.8-3.5)
2.1 (0.8-3.5)
2.1 (1-3.5)

0.18 (0.15-0.23)
0.2 (0.16-0.3)
0.25 (0.18-0.34)

75
70
60

40
35
35

TNMG 16 04 04-QM

16 04 08-QM

16 04 12-QM



12 04 08-QM I
12 04 12-QM
12 04 16-QM

22
22
22
22

04
04
04
04

57
ENG ENG
52-59_TRYCK.indd 57

2008-02-21 08:20:26

TURNING
ISO/
ANSI

FINISHING OF HARDENED STEEL

H F

HRC 60
.NGA

T-MAX P
Cutting depth
ap
0.8

CNGA120408T01030AWH

Operations: Longitudinal turning, facing and profiling.

ap = 0.07 0.8 mm
fn = 0.05 0.30 mm/r

Components: Hardened gear box and other drive train


components.

CNGA120408S01030A

Advantages: Excellent finish on hardened materials. Savings compared to grinding.

ap = 0.07 0.8 mm
fn = 0.05 0.30 mm/r

0.7
0.6

S01030A

0.5
0.4
0.3

T01030AWH

0.2
0.1
0.1

0.20

0.30

0.40

Chamfer configurations
S-type

T-type
Chamfer with
light honing

fn
Feed

Chamfer with
no honing

First choice
GOOD CONDITIONS

AVERAGE CONDITIONS

C
 ontinuous cuts.
Pre-machined surface.

C
 ontinous to light interrupted cuts.
High quality surfaces.

DIFFICULT CONDITIONS
Interrupted cuts.

HIGH FEED
HIGH FEED

.NGA WH / CB7015

HIGH FEED

.NGA WH / CB7015

.NGA WH / CB7025

NORMAL FEED
NORMAL FEED

.NGA / CB7015

NORMAL FEED

.NGA / CB7015

.NGA / CB7025

58

52-59_TRYCK.indd 58

ENG ENG
2008-02-26 13:38:18

TURNING
ISO/
ANSI

FINISHING OF HARDENED STEEL

H F

Negative basic-shape inserts

Feed
fn mm/r

0.1 (0.07-0.4)
0.1 (0.07-0.8)
0.2 (0.07-1.2)

0.18 (0.05-0.25) 180


0.28 (0.05-0.35) 155
0.32 (0.05-0.4) 145

0.1 (0.07-0.4)
0.1 (0.07-0.8)
0.2 (0.07-1.2)

0.18 (0.05-0.25)
0.28 (0.05-0.35)
0.32 (0.05-0.4)

0.1 (0.07-0.4)
0.1 (0.07-0.8)
0.2 (0.07-1.2)

0.18 (0.05-0-25) 180


0.28 (0.05-0-35) 155
0.32 0.05-0.4)
145

0.1 (0.07-0.4)
0.1 (0.07-0.8)
0.2 (0.07-1.2)

0.18 (0.05-0-25)
0.28 (0.05-0-35)
0.32 0.05-0.4)

0.1 (0.07-0.4)
0.2 (0.07-0.8)
0.2 (0.07-1.2)

0.1 (0.05-0.2)
0.15 (0.05-0.3)
0.2 (0.05-0.3

215
190
175

0.1 (0.07-0.4)
0.2 (0.07-0.8)
0.2 (0.07-1.2)

0.1 (0.05-0.2)
0.15 (0.05-0.3)
0.2 (0.05-0.3)

0.1 (0.07-0.4)
0.2 (0.07-0.8)
0.2 (0.07-1.2)

0.1 (0.05-0-2)
0.15 (0.05-0-3)
0.2 (0.05-0.3)

215
190
175

0.1 (0.07-0.4)
0.2 (0.07-0.8)
0.2 (0.07-1.2)

0.1 (0.05-0-2)
0.15 (0.05-0-3)
0.2 (0.05-0.3)

0.2 (0.07-0.8)
0.2 (0.07-1.2)

0.15 (0.05-0.3)
0.2 (0.05-0.3)

190
175

0.2 (0.07-0.8)
0.2 (0.07-1.2)

0.15 (0.05-0.3)
0.2 (0.05-0.3)

0.1 (0.07-0.4)
0.2 (0.07-0.8)
0.2 (0.07-1.2)

0.1 (0.05-0.2)
0.15 (0.05-0.3)
0.2 (0.05-0.3)

215
190
175

0.1 (0.07-0.4)
0.2 (0.07-0.8)
0.2 (0.07-1.2)

0.1 (0.05-0.2)
0.15 (0.05 -0.3)
0.2 (0.05-0.3)

0.1 (0.07-0.4)
0.2 (0.07-0.8)
0.2 (0.07-1.2)

0.1 (0.05-0-2)
0.15 (0.05-0-3)
0.2 (0.05-0-3)

215
190
175

0.1 (0.07-0.4)
0.2 (0.07-0.8)
0.2 (0.07-1.2)

0.1 (0.05-0.2)
0.15 (0.05-0.3)
0.2 (0.05-0.3)

CNGA 12 04 04 T01030AWH

12 04 08 T01030AWH

12 04 12 T01030AWH
CNGA 12 04 04 S01030AWH

12 04 08 S01030AWH

12 04 12 S01030AWH
WNGA 08 04 04 T01030AWH

08 04 08 T01030AWH

08 04 12 T01030AWH
WNGA 08 04 04 S01030AWH

08 04 08 S01030AWH

08 04 12 S01030AWH
CNGA 12 04 04 S01030A

12 04 08 S01030A

12 04 12 S01030A

CNGA 12 04 04 S01030A
12 04 08 S01030A
12 04 12 S01030A

DNGA 15 04 04 S01030A

15 04 08 S01030A

15 04 12 S01030A
DNGA 15 04 04 S01030A

15 04 08 S01030A

15 04 12 S01030A
SNGA 12 04 08 S01030A

12 04 12 S01030A
SNGA 12 04 08 S01030A

12 04 12 S01030A
TNGA 16 04 04 S01030A

16 04 08 S01030A

16 04 12 S01030A
TNGA 16 04 04 S01030A

16 04 08 S01030A

16 04 12 S01030A
WNGA08 04 04 S01030A

08 04 08 S01030A

08 04 12 S01030A
WNGA08 04 04 S01030A

08 04 08 S01030A

08 04 12 S01030A

I
I
I


I
I
I


I
I
I


I
I
I


I
I

I
I
I


I
I
I


CB7025

Cutting speed vc (m/min)


CB7015

CB7025

Double sided

Cutting
depth
ap mm

CB7015

CUTTING DATA, CMC 04.1 / HRC 60


CB7015

ORDERING CODE

145
130
125

145
130
125

165
150
140

165
150
140

150
140

165
150
140

165
150
140

59
ENG ENG
52-59_TRYCK.indd 59

2008-02-21 08:20:28

TURNING

External machining with T-MAX P,


negative basic-shape inserts
Shank sizes 1616 3232
CoroTurn RC rigid clamp design
DCLNR/L
r 95

DDJNR/L
r 93

DTFNR/L
r 91

DTJNR/L
r 93

Right hand style shown


Insert

h1

l1

l3

f1

h5r

09
DCLNR/L 1616H09


2020K09

2525M09
DCLNR/L 1616H12
12


2020K12


2525M12

3225P12
16
DCLNR/L 2525M16


3225P16
19
DCLNR/L 2525M19


3225P19


3232P19

16
20
25
16
20
25
32
25
32
25
25
32

16
20
25
16
20
25
32
25
32
25
32
32

16
20
25
16
20
25
25
25
25
25
25
32

100
125
150
100
125
150
170
150
170
150
170
170

24.8
24.8
24.8
32.2
32.0
32.0
32.0
39.0
39.0
43.7
43.2
43.4

20
25
32
20
25
32
32
32
32
32
32
40


0.8 9IP

0.8

0.8
4.5 0.8 15IP

0.8

0.8

0.8

1.2 20IP

1.2
1.0 1.2 20IP

1.2

DDJNR/L 1616H11
11


2020K11


2525M11


3225P11
15
DDJNR/L 2020K15


2525M15

3225P15

16
20
25
32
20
25
32

16
20
25
32
20
25
32

16
20
25
25
20
25
25

100
125
150
170
125
150
170

30.1
30.1
30.2
30.2
39.4
39.4
39.4

20
25
32
32
25
32
32

0.8 9IP 1.7


0.8
0.8
0.8
0.8 15IP 3.9
0.8
0.8

DTFNR/L 1616H16
16


2020K16


2525M16

3225P16
DTFNR/L 2525M22
22


3225P22

3232P22

16
20
25
32
25
32
32

16
20
25
32
25
32
32

16
20
25
25
25
25
32

100
125
150
170
150
170
170

24.0
23.6
23.6
24.1
31.1
31.1
31.1

20
25
32
32
32
32
40

2.0





0.8 9IP 1.7


0.8
0.8
0.8
0.8 15IP 3.9
0.8
0.8

DTJNR/L 1616H16
16


2020K16


2525M16


3225P16
DTJNR/L 2525M22
22

3225P22

3232P22

16
20
25
32
25
32
32

16
20
25
32
25
32
32

16
20
25
25
25
25
32

100
125
150
170
150
170
170

24.9
24.9
24.9
25.3
32.6
32.6
32.6

20
25
32
32
32
32
40

1.0





0.8 9IP 1.7


0.8
0.8
0.8
0.8 15IP 3.9
0.8
0.8

93

91

1)

Nm

93

Dimensions, mm

95

Ordering code

r = nose radius on master insert

r1)

1.7
3.9

6.4
6.4

Ordering example: 2 pieces DCLNR 1616H09


(R = Right hand, L= Left hand)

60

60-71_TRYCK.indd 60

ENG ENG
2008-02-21 08:21:31

TURNING

External machining with T-MAX P,


negative basic-shape inserts
Coromant Capto sizes C4 C6
CoroTurn RC rigid clamp design
DCLNR/L

DDJNR/L

r 95

r 93

DTFNR/L

DTJNR/L

r 91

r 93

Right hand style shown


Insert

Size

Ordering code

l1

f1

Nm

r1)

C4

C4-DCLNR/L -27050-09

40

50

27

0.8

9IP

12

C4
C5
C6

C4-DCLNR/L -27050-12
C5-DCLNR/L -35060-12
C6-DCLNR/L -45065-12

40
50
63

50
60
65

27
35
45

0.8
0.8
0.8

15IP 3.9

16

C4
C5
C6

C4-DCLNR/L -27055-16
C5-DCLNR/L -35060-16
C6-DCLNR/L -45065-16

40
50
63

55
60
65

27
35
45

1.2
1.2
1.2

20IP 6.4

19

C5
C6

C5-DCLNR/L -35060-19
C6-DCLNR/L -45065-19

50
63

60
65

35
45

1.2
1.2

11

C4
C5
C6

C4-DDJNR/L -27050-11
C5-DDJNR/L -35060-11
C6-DDJNR/L -45065-11

40
50
63

50
60
65

27
35
45

0.8
0.8
0.8

9IP

15

C4
C5
C6

C4-DDJNR/L -27055-15
C5-DDJNR/L -35060-15
C6-DDJNR/L -45065-15

40
50
63

55
60
65

27
35
45

0.8
0.8
0.8

15IP 3.9

C4
C5
C6
C4
C5
C6

C4-DTFNR/L -27050-16
C5-DTFNR/L -35060-16
C6-DTFNR/L -45065-16
C4-DTFNR/L -27050-22
C5-DTFNR/L -35060-22
C6-DTFNR/L -45065-22

40
50
63
40
50
63

50
60
65
50
60
65

27
35
45
27
35
45

0.8
0.8
0.8
0.8
0.8
0.8

9IP

16


22

C4
C5
C6
C4
C5
C6

C4-DTJNR/L -27050-16
C5-DTJNR/L -35060-16
C6-DTJNR/L -45065-16
C4-DTJNR/L -27050-22
C5-DTJNR/L -35060-22
C6-DTJNR/L -45065-22

40
50
63
40
50
63

50
60
65
50
60
65

27
35
45
27
35
45

0.8
0.8
0.8
0.8
0.8
0.8

9IP

16


22

95

D
93

91

1)

D5m

09

93

Dimensions, mm

r = nose radius on master insert

1.7

1.7

1.7

15IP 3.9

1.7

15IP 3.9

Ordering example: 2 pieces C4-DCLNR-27050-09


(R = Right hand, L= Left hand)

61
ENG ENG
60-71_TRYCK.indd 61

2008-02-21 08:21:34

TURNING

External machining with T-MAX P,


negative basic-shape inserts
Shank sizes 1616 3232
CoroTurn RC rigid clamp design
DSBNR/L
r 75

DSKNR/L
r 75

DSSNR/L
r 45

Right hand style shown


Insert

S
75

75

S
45

Ordering code

Dimensions, mm

h1 b l1

l1s

l3

f1

h5r

r1)

16
20
25
20
25
32
25
32
32
32

16
20
25
20
25
32
25
32
32
32

16
20
25
20
25
25
25
25
32
32

100
125
150
125
150
170
150
170
170
170

26.7
26.7
26.7
34.2
34.3
34.3
41.6
41.7
41.5
46.4

13
17.4
22
17
22
22
22
22
27
27

1.0








0.8
0.8
0.8
0.8
0.8
0.8
1.2
1.2
1.2
1.2

9IP 1.7

DSKNR/L 2020K09
DSKNR/L 2020K12

2525M12

3225P12
DSKNR/L 3232P15
DSKNR/L 3232P19

20
20
25
32
32
32

20
20
25
32
32
32

20
20
25
25
32
32

125
125
150
170
170
170

18.2
23.6
23.6
23.5
28.9
32.1

25
25
32
32
40
40


4.5



0.8
0.8
0.8
0.8
1.2
1.2

9IP 1.7
15IP 3.9

DSSNR/L 1616H09
09


2020K09


2525M09
DSSNR/L 2020K12
12


2525M12


3225P12


3232P12
DSBNR/L 2525M15
15

3225P15

3232P15
19
DSBNR/L 3232P19

16
20
25
20
25
32
32
25
25
32
32

16
20
25
20
25
32
32
25
32
32
32

16
20
25
20
25
25
32
25
25
32
32

100
125
150
125
150
170
170
150
170
170
170

106.1
131.1
156.1
133.3
158.3
178.3
178.3
160.2
180.2
180.2
182.5

21.3
21.3
21.3
28.8
28.8
28.8
27.4
34.9
34.9
34.9
35.9

20
25
32
25
32
32
40
32
32
40
40

13.9
18.9
25.9
16.7
23.7
23.7
31.7
21.8
21.8
29.8
27.5

0.8
0.8
0.8
0.8
0.8
0.8
0.8
1.2
1.2
1.2
1.2

09
12


15
19

1) r = nose radius on master insert

f1s

Nm

09
DSBNR/L 1616H09


2020K09

2525M09
DSBNR/L 2020K12
12


2525M12

3225P12
DSBNR/L 2525M15
15

3225P15

3232P15
19
DSBNR/L 3232P19

15IP 3.9
20IP 6.4
20IP 6.4

20IP 6.4
20IP 6.4

9IP 1.7
15IP 3.9

20IP 6.4
20IP 6.4

Ordering example: 2 pieces DSBNR 1616H09


(R = Right hand, L= Left hand)

62

60-71_TRYCK.indd 62

ENG ENG
2008-02-21 08:21:36

TURNING

External machining with T-MAX P,


negative basic-shape inserts
Coromant Capto sizes C4 C6
CoroTurn RC rigid clamp design
DSKNR/L

DSRNR/L

DSSNR/L

r 75

r 75

r 45

Right hand style shown


Size

Ordering code

12


15

C4
C5
C6
C5
C6

19

Insert

75

S
75

S
45

Dimensions, mm

Nm

D5m l1

l1s

f1

f1s

r1)

C4-DSKNR/L -27050-12
C5-DSKNR/L -35060-12
C6-DSKNR/L -45065-12
C5-DSKNR/L -35060-15
C6-DSKNR/L -45065-15

40
50
63
50
63

50
60
65
60
65

27
35
45
35
45

0.8
0.8
0.8
1.2
1.2

15IP 3.9

C5
C6

C5-DSKNR/L -35060-19
C6-DSKNR/L -45065-19

50
63

60
65

35
45

1.2
1.2

20IP 6.4

12

C4
C5
C6

C4-DSRNR/L -22050-12
C5-DSRNR/L -27060-12
C6-DSRNR/L -35065-12

40
50
63

50
60
65

22
27
35

0.8
0.8
0.8

15IP 3.9

15

C5
C6

C5-DSRNR/L -27060-15
C6-DSRNR/L -35065-15

50
63

60
65

27
35

1.2
1.2

20IP 6.4

19

C5
C6

C5-DSRNR/L -27060-19
C6-DSRNR/L -35065-19

50
63

60
65

27
35

1.2
1.2

20IP 6.4

12


15

C4
C5
C6
C4
C5
C6

C4-DSSNR/L -27042-12
C5-DSSNR/L -35052-12
C6-DSSNR/L -45056-12
C4-DSSNR/L -27045-15
C5-DSSNR/L -35050-15
C6-DSSNR/L -45054-15

40
50
63
40
50
63

42
52
56
45
50
54

27
35
45
27
35
45

0.8
0.8
0.8
1.2
1.2
1.2

15IP 3.9

19

C5
C6

C5-DSSNR/L -35048-19
C6-DSSNR/L -45052-19

50
63

48 60.5 35 24.8 1.2


52 64.5 45 34.8 1.2

1) r = nose radius on master insert

50.3
60.3
64.3
55.2
60.2
64.2

18.7
26.7
36.7
16.8
24.8
34.8

20IP 6.4

20IP 6.4

Ordering example: 2 pieces C4-DSKNR-27050-12


(R = Right hand, L= Left hand)

63
ENG ENG
60-71_TRYCK.indd 63

2008-02-21 08:21:38

TURNING

External machining with T-MAX P,


negative basic-shape inserts
Shank sizes 1616 3225
T-Max P wedge clamp design

CoroTurn RC rigid clamp design


DVJNR/L
r 93

MTJNR/L
r 93

DWLNR/L
r 95

Right hand style shown


Insert

_
<

93

95

93

Ordering code

Dimensions, mm

h1

l1

l3

f1

r1)

16
DVJNR/L 2020K16

2525M16

3225P16

3232P16

20
25
32
32

20
25
32
32

20
25
25
32

125
150
170
170

46.6
46.6
46.6
46.6

25
32
32
40

0.8
0.8
0.8
0.8

15IP 3.0

DWLNR/L 1616H06
06


2020K06

2525M06

3225M06
DWLNR/L 2020K08
08


2525M08

3225P08

16
20
25
32
20
25
32

16
20
25
32
20
25
32

16
20
25
25
20
25
32

100
125
150
150
125
150
170

26.4
27.1
27.1
27.1
34.3
35.0
35.0

20
25
32
32
25
32
32

0.8
0.8
0.8
0.8
0.8
0.8
0.8

9IP 1.7

20
25
32
25
32

20
25
32
25
32

20
25
25
25
25

125
150
170
150
170

30.8
30.8
30.8
34.8
34.8

25
32
32
32
32

0.8
0.8
0.8
0.8
0.8

16


22

MTJNR/L 2020K16M1

2525M16M1

3225P16M1
MTJNR/L 2525M22M1

3225P22M1

1) r = nose radius on master insert

Nm

15IP 3.9

Ordering example: 2 pieces DVJNR 2020K16


(R = Right hand, L= Left hand)

64

60-71_TRYCK.indd 64

ENG ENG
2008-02-21 08:21:41

TURNING

External machining with T-MAX P,


negative basic-shape inserts
Coromant Capto sizes C4 C6
CoroTurn rigid clamp design

T-Max P wedge clamp design

DVJNR/L

DWLNR/L

MTJNR/L

r 93

r 95

r 93

Right hand style shown


Size

Ordering code

16


C4
C5
C6

06


08


16

Insert

93

W
95

93

Dimensions, mm

Nm

D5m

l1

f1

r1)

C4-DVJNR/L -27062-16
C5-DVJNR/L -35065-16
C6-DVJNR/L -45065-16

40
50
63

62
65
65

27
35
45

0.8
0.8
0.8

15IP 3.0

C4
C5
C6
C4
C5
C6

C4-DWLNR/L -27050-06
C5-DWLNR/L -35060-06
C6-DWLNR/L -45065-06
C4-DWLNR/L -27050-08
C5-DWLNR/L -35060-08
C6-DWLNR/L -45065-08

40
50
63
40
50
63

50
60
65
50
60
65

27
35
45
27
35
45

0.8
0.8
0.8
0.8
0.8
0.8

9IP

C4
C5

C4-MTJNR/L -27050-16
C5-MTJNR/L -35060-16

40
50

50
60

27
35

0.8
0.8

1.7

15IP 3.9

1) r = nose radius on master insert

Ordering example: 2 pieces C4-DVJNR-27062-16


(R = Right hand, L= Left hand)

65
ENG ENG
60-71_TRYCK.indd 65

2008-02-20 13:32:59

TURNING

Internal machining with T-MAX P,


negative basic-shape inserts
Coromant Capto sizes C4 C6
CoroTurn RC rigid clamp design
DCLNR/L

DDUNR/L

DTFNR/L

DWLNR/L

r 95

r 93

r 91

r 95

Right hand style shown


Ordering code

Dimensions, mm
Dm min D1

D5m f1

l1

l3

r1)

09

C 12


16

C4
C5
C4
C5
C6
C6

C4-DCLNR/L -13080-09
C5-DCLNR/L -13080-09
C4-DCLNR/L -17090-12
C5-DCLNR/L -17090-12
C6-DCLNR/L -17100-12
C6-DCLNR/L -27140-16

25
25
32
32
32
50

20
20
25
25
25
40

40
50
40
50
63
63

13
13
17
17
17
27

80
80
90
90
100
140

57
56
68
66
72
114

0.8 9IP 1.7


0.8
0.8 15IP 3.9
0.8
0.8
1.2 20IP 6.4

11

15

C4
C5
C4
C5
C6

C4-DDUNR/L -17090-11
C5-DDUNR/L -17090-11
C4-DDUNR/L -27080-15
C5-DDUNR/L -27140-15
C6-DDUNR/L -27140-15

32
32
50
50
50

25
25
39.7
40
40

40
50
40
50
63

17
17
27
27
27

90
90
80
140
140

68
66
59
118
114

0.8 9IP 1.7


0.8
0.8 15IP 3.9
0.8
0.8

16

C4
C5

C4-DTFNR/L -17090-16
C5-DTFNR/L -17090-16

32
32

25
25

40
50

17 90 68 0.8 9IP
17 90 66 0.8

1.7

06

C4

C4-DWLNR/L -13075-06

27

20

40

13 75 52 0.8 9IP

1.7

08
W

C4
C5

C4-DWLNR/L -17090-08
C5-DWLNR/L -17090-08

33
33

25
25

40
50

17 90 68 0.8 15IP 3.9


17 90 66 0.8

Insert

95

D
93

Size

Nm

T
91

95

1) r = nose radius on master insert

Ordering example: 2 pieces C4-DCLNR-13080-09


(R = Right hand, L= Left hand)

66

60-71_TRYCK.indd 66

ENG ENG
2008-02-20 13:33:04

TURNING

Internal machining with T-MAX P,


negative basic-shape inserts
Bar diameter 25 40 mm
CoroTurn RC rigid clamp design
DCLNR/L
r 95

DDUNR/L
r 93

DSKNR/L
r 75

DTFNR/L
r 91

DVUNR/L
r 93

Cylindrical with flats


Internal coolant supply

95

93

75

91

93

95

Right hand style shown

Ordering code

Dimensions, mm
dmm

Dm min f1

l1

l3

r1)

09

A25T- DCLNR/L09

25

32

17

23

300

31

0.8

9IP 1.7

12

A25T- DCLNR/L12
A32T- DCLNR/L12
A40T- DCLNR/L12

25
32
40

32
40
50

17
22
27

23
30
37

300
300
300

31
30
32

0.8
0.8
0.8

15IP 3.9

11

A25T- DDUNR/L11
A32T- DDUNR/L11

25
32

32
40

17
22

23
30

300
300

28
30

0.8
0.8

9IP 1.7

15

A40T- DDUNR/L15

40

50

27

37

300

36

0.8

15IP 3.9

09

A25T- DSKNR/L09

25

32

17

23

300

30

0.8

9IP 1.7

12

A25T- DSKNR/L12
A32T- DSKNR/L12
A40T- DSKNR/L12

25
32
40

32
40
50

17
22
27

23
30
37

300
300
300

30
33
34

0.8
0.8
0.8

15IP 3.9

16

A25T- DTFNR/L16
A32T- DTFNR/L16
A40T- DTFNR/L16

25
32
40

32
40
50

17
22
27

23
30
37

300
300
300

32
33
36

0.8
0.8
0.8

9IP 1.7

22

A40T- DTFNR/L22

40

50

27

37

300

36

0.8

15IP 3.9

16

A40T-DVUNR/L16

40

50

27

37

300

36

0.8

15IP 3.0

06

A25T-DWLNR/L06
A32T-DWLNR/L06
A40T-DWLNR/L06

25
32
40

32
40
50

17
22
27

23
30
37

300
300
300

31
33
36

0.8
0.8
0.8

9IP 1.7

08

A25T-DWLNR/L08
A32T-DWLNR/L08
A40T-DWLNR/L08

25
32
40

33
40
50

17
22
27

23
30
37

300
300
300

31
33
36

0.8
0.8
0.8

15IP 3.9

Insert

DWLNR/L
r 95

Nm

1) r = nose radius on master insert

Ordering example: 2 pieces A25T-DCLNR 09


(R = Right hand, L= Left hand)

67
ENG ENG
60-71_TRYCK.indd 67

2008-02-20 13:33:10

TURNING

Internal machining with T-MAX P,


negative basic-shape inserts
Coromant Capto sizes C4 C6
T-MAX P lever clamp design
PCLNR/L

PDUNR/L

PSKNR/L

r 95

r 93

r 75

Right hand style shown


Insert

95

93

75

Ordering code

Dimensions, mm

D5m

f1

l1

l3

r1)

09

C4
C5

C4-PCLNR/L -13080-09
C5-PCLNR/L -13080-09

25
25

20
20

40
50

13
13

80
80

58
56

0.8
0.8

12








16

C4



C5


C6

C6

C4-PCLNR/L -17090-12

-22110-12

-27080-12

-27120-12
C5-PCLNR/L -17090-12

-22110-12

-27140-12
C6-PCLNR/L -17100-12

-22110-12
C6-PCLNR/L -27140-16

32
40
50
50
32
40
50
32
40
50

25
32
40
40
25
32
40
25
32
40

40
40
40
40
50
50
50
63
63
63

17
22
27
27
17
22
27
17
22
27

90
110
80
120
90
110
140
100
110
140

69
89
60
100
67
88
119
73
84
115

0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
1.2

11




15



C4

C5

C6
C4

C5
C6

C4-PDUNR/L -17090-11

-22110-11
C5-PDUNR/L -17090-11

-22110-11
C6-PDUNR/L -17100-11
C4-PDUNR/L -27080-15

-27120-15
C5-PDUNR/L -27140-15
C6-PDUNR/L -22110-15

-27140-15

32
40
32
40
32
50
50
50
40
50

25
32
25
32
25
40
40
40
32
40

40
40
50
50
63
40
40
50
63
63

17
22
17
22
17
27
27
27
22
27

90
110
90
110
100
80
120
140
110
140

69
89
67
88
74
60
100
119
84
115

0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8

12



C4
C5


C6

C4-PSKNR
C5-PSKNR


C6-PSKNR

32
32
40
50
40

25
25
32
40
32

40
50
50
50
63

17
17
22
27
22

90
90
110
140
110

89
67
88
119
84

0.8
0.8
0.8
0.8
0.8

1) r = nose radius on master insert

-17090-12
-17090-12
-22110-12
-27140-12
-22110-12

Dm min D1

Ordering example: 2 pieces C4-PCLNR-13080-09


(R = Right hand, L= Left hand)

68

60-71_TRYCK.indd 68

ENG ENG
2008-02-20 13:33:13

TURNING

Internal machining with T-MAX P,


negative basic-shape inserts
Bar diameter 16 40 mm
T-MAX P lever clamp design
PCLNR/L
r 95

PDUNR/L
r 93

PSKNR/L
r 75

Cylindrical with flats


Insert

95

93

75

Right hand style shown


Ordering code

Dimensions, mm

dmm

Dm min f1

l1

l3

r1)

S16R -PCLNR/L 09
S20S -PCLNR/L 09
S25T -PCLNR/L 09

16
20
25

20
25
32

11
13
17

15
18
23

200
250
300

26
29
33

0.8
0.8
0.8

12

S25T -PCLNR/L 12
S32U -PCLNR/L 12
S40V -PCLNR/L 12

25
32
40

32
40
50

17
22
27

23
30
37

300
350
400

37
40
56

0.8
0.8
0.8

11

S25T -PDUNR/L 11
S32U -PDUNR/L 11

25
32

32
40

17
22

23
30

300
350

35
40

0.8
0.8

15

S40V -PDUNR/L 15

40

50

27

37

400

56

0.8

12

S25T -PSKNR/L 12
S32U -PSKNR/L 12
S40V -PSKNR/L 12

25
32
40

32
40
50

17
22
27

23
30
37

300
350
400

36.8
37.8
49.8

0.8
0.8
0.8

09

1) r = nose radius on master insert

Ordering example: 2 pieces S16R-PCLNR 09


(R = Right hand, L= Left hand)

69
ENG ENG
60-71_TRYCK.indd 69

2008-02-20 13:33:16

TURNING

Internal machining with T-MAX P,


negative basic-shape inserts
Coromant Capto sizes C4 C6
T-MAX P
wedge design

T-MAX P wedge
clamp design

PTFNR/L

MWLNR/L

r 91

r 95

Right hand style shown


Ordering code

Dimensions, mm
Dm min D1

D5m

f1

l1

l3

r1)

16







22

C4


C5


C6

C4
C5
C6

C4-PTFNR/L


C5-PTFNR/L


C6-PTFNR/L

C4-PTFNR
C5-PTFNR/L
C6-PTFNR/L

-17090-16W
-22110-16W
-27120-16W
-17090-16W
-22110-16W
-27140-16W
-22110-16W
-27140-16W
-27120-22W
-27140-22W
-27140-22W

32
40
50
32
40
50
40
50
50
50
50

25
32
40
25
32
40
32
40
40
40
40

40
40
40
50
50
50
63
63
40
50
63

17
22
27
17
22
27
22
27
27
27
27

90
110
120
90
110
140
110
140
120
140
140

75
69
89
67
88
119
84
115
100
119
115

0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8

06

08
W



C4

C4


C5

C4-MWLNR/L -13075-06

-17090-06M1
C4-MWLNR/L -17090-08

-22110-08

-27120-08
C5-MWLNR/L -17090-08

-22110-08

-27140-08

25
32
32
40
50
32
40
50

20
25
25
32
40
25
32
40

40
40
40
40
40
50
50
50

13
17
17
22
27
17
22
27

75
90
90
110
120
90
110
140

53
69
69
89
100
67
88
119

0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8

Insert

91

95

Size

1) r = nose radius on master insert

Ordering example: 2 pieces C4-PTFNR-17090-16W


(R = Right hand, L= Left hand)

70

60-71_TRYCK.indd 70

ENG ENG
2008-02-26 13:43:48

TURNING

Internal machining with T-MAX P,


negative basic-shape inserts
Bar diameter 20 40 mm
T-MAX P wedge design

T-MAX P wedge clamp design

PTFNR/L
r 91

MWLNR/L
r 95

Cylindrical with flats


Insert

16

91

Right hand style shown


Ordering code

S25T -PTFNR/L16-W
S32U -PTFNR/L16-W

Dimensions, mm

dmm

Dm min f1

l1

l3

r1)

25
32

32
40

17
22

23
30

300
350

36.8
45.0

0.8
0.8

Internal coolant supply


95

06
W

A20S-MWLNR/L 06
A25T-MWLNR/L 06
A32U-MWLNR/L 06

20
25
32

25
32
40

13
17
22

18
23
30

250
300
350

32.3
31.7
40.0

0.8
0.8
0.8

08

A25T-MWLNR/L 08
A32U-MWLNR/L 08
A40V-MWLNR/L 08

25
32
40

32
40
50

17
22
27

23
30
37

300
350
400

39.9
40.0
56.0

0.8
0.8
0.8

1) r = nose radius on master insert

Ordering example: 2 pieces S25T-PTFNR16-W


(R = Right hand, L= Left hand)

71
ENG ENG
60-71_TRYCK.indd 71

2008-02-20 13:33:20

TURNING
ISO/
ANSI

FINISHING OF STEEL

F
P F

Low alloy
steel,
HB 180
Low
alloy
steel,
HB 180
-WF for productive finish turning

CoroTurn 107

Single
sided

CCMT 09 T3 04-WF
ap = 0.3 3.0 mm
fn = 0.07 0.3 mm/r

CCMT 09 T3 04-PF
ap = 0.11 2.0 mm
fn = 0.06 0.23 mm/r

Cutting
depth

Operations: Turning and facing.


Advantages: Double conventional feed rates with the same
surface finish or halved surface finish values for the same feed.
Ideal for when a good surface finish is a priority.
Components: More stable axles, shafts, hubs, gears when good
surface finish is a priority.

ap

-PF

5.0
4.0
3.0
2.0
1.0

Operations: Turning, facing, profiling and back-facing.

-WF

Components: Axles, shafts, hubs and gears.

-PF

Advantages: Light-cutting, positive geometry giving small cutting


forces for slender, thin-walled or unstably clamped components.

fn

0.1 0.2 0.3 0.4 0.5

Feed

First choice
GOOD CONDITIONS

C
 ontinuous cuts.
Pre-machined or light
forged skin.

AVERAGE CONDITIONS

General purpose
operations.

DIFFICULT CONDITIONS

Interrupted cuts.
Low cutting speeds.
Heavy forging scale.

HIGH FEED
HIGH FEED

-WF / GC4215

HIGH FEED

-WF / GC4215

-WF / GC4215

NORMAL FEED
NORMAL FEED

NORMAL FEED

-PF / GC4215

-PF / GC4215

-PF / GC4225

72

72-77_TRYCK.indd 72

ENG ENG
2008-02-20 10:33:07

TURNING
ISO/
ANSI

FINISHING OF STEEL

F
P F

Positive basic-shape inserts

ORDERING CODE
GC4215

GC4225

02 04-WF
02 08-WF
T3 04-WF
T3 08-WF

I
I
I
I

I
I
I
I

DCMX 07

07

11

11

TCMX 09

11

11

16

02 04-WF
02 08-WF
T3 04-WF
T3 08-WF

I
I
I
I

02 04-WF
03 04-WF
03 08-WF
T3 08-WF

540
515
475
445

I
I
I
I

0.7 (0.3-2)
0.7 (0.3-2)
1 (0.3-3)
1 (0.3-3)

0.12 (0.05-0.25)
0.15 (0.09-0.35)
0.2 (0.07-0.3)
0.25 (0.12-0.4)

540
515
475
445

I
I
I
I

I
I
I
I

0.7 (0.3-2)
1 (0.3-2.5)
1 (0.3-2.5)
1.2 (0.3-3.5)

0.12 (0.05-0.3)
0.2 (0.07-0.3)
0.25 (0.12-0.4)
0.25 (0.12-0.5)

540
475
445
445

09 T3 02-PF
09 T3 04-PF
09 T3 08-PF

I
I

DCMT 07 02 02-PF

07 02 04-PF

11 T3 02-PF
11 T3 04-PF
11 T3 08-PF

I
I

SCMT 09 T3 04-PF

09 T3 08-PF

I
I

TCMT 09 02 02-PF

09 02 04-PF

11 03 02-PF
11 03 04-PF
11 03 08-PF

I
I

16 T3 04-PF

fn mm/r
0.12 (0.05-0.3)
0.15 (0.09-0.35)
0.2 (0.07-0.3)
0.25 (0.12-0.5)

03
03
03
03

ap mm

Cutting speed vc (m/min)

0.8 (0.3-2)
0.8 (0.3-2)
1 (0.3-3)
1 (0.3-3)

CCMT 06 02 02-PF

06 02 04-PF

VBMT 11

11

11

11

Feed

02-PF
04-PF
08-PF
12-PF

I
I
I

16 04 04-PF
16 04 08-PF
16 04 12-PF

I
I
I

0.3 (0.06-1.7)

0.3 (0.1-1.7)

0.35 (0.08-2)

0.3 (0.06-1.7)

I
I

0.35 (0.11-2)
0.35 (0.15-2)

0.06 (0.03-0.11)
0.08 (0.05-0.17)
570

480

0.08 (0.04-0.15)
0.11 (0.06-0.23)
545
0.15 (0.08-0.3)
515

470
450
425

0.26 (0.06-1.5) 0.06 (0.03-0.11)


I

0.26 (0.08-1.5) 0.08 (0.05-0.17)

0.35 (0.08-2)

GC4225

GC4215

CCMT 06

06

09

09

Single sided

Cutting
depth

GC4215

GC4215

CUTTING DATA, CMC 02.1 / HB 180

570

480
470

I
I

0.35 (0.11-2)
0.35 (0.15-2)

0.08 (0.04-0.15)
0.11 (0.06-0.23)
545
0.15 (0.08-0.3)
515

470
450
425

I
I

0.35 (0.11-2)
0.35 (0.15-2)

0.11 (0.06-0.23)
0.15 (0.08-0.3)

545
515

450
425

0.06 (0.03-0.13)
0.1 (0.05-0.19)
550

480
460
480
460
440

0.3 (0.1-1.7)

0.3 (0.06-1.7)
I
I

0.3 (0.1-1.7)
0.3 (0.13-1.7)

0.06 (0.03-0.13)
0.1 (0.05-0.19)
550
0.13 (0.07-0.26)
530

0.35 (0.11-2)

0.11 (0.06-0.23)

0.3 (0.06-1.7)
I
I

I
I

0.3 (0.1-1.7)
0.3 (0.13-1.7)
0.3 (0.3-1.7)

545

450

0.06 (0.03-0.13)
0.1 (0.05-0.19)
550
0.13 (0.07-0.26)
530
0.15 (0.08-0.31)
515

480
460
440

0.32 (0.1-1.8) 0.1 (0.05-0.2)


0.32 (0.14-1.8) 0.14 (0.07-0.27)
0.32 (0.14-1.8) 0.16 (0.09-0.32)

550
525
505

460
430

73
ENG ENG
72-77_TRYCK.indd 73

2008-02-20 10:33:07

TURNING
ISO/
ANSI

MEDIUM MACHINING OF STEEL

F
P M

Low alloy steel, HB 180


-WM for productive medium turning

CoroTurn 107

Single
sided

CCMT 09 T3 08-WM
ap = 0.5 4.0 mm
fn = 0.12 0.4 mm/r

CCMT 09 T3 08-PM
ap = 0.5 3.0 mm
fn = 0.1 0.3 mm/r

Cutting
depth

Operations: Turning and facing.


Components: Rigid shafts, axles, hubs, gears etc.
Advantages: Double conventional feed rates with the same
surface finish or halved surface finish values for the same feed.
Ideal for when good surface finish is a priority.

ap

5.0

-PM

4.0
3.0

-WM

2.0

-PM

1.0

Operations: Turning, facing and profiling.


Components: Axles, shafts, hubs, gears, etc.
Advantages: All-round, reliable with problem-free machining.

fn

0.1 0.2 0.3 0.4 0.5

Feed

First choice
GOOD CONDITIONS

C
 ontinuous cuts.
Pre-machined or light
forged skin.

AVERAGE CONDITIONS

General purpose
operations.
HIGH FEED

HIGH FEED

-WM / GC4215

DIFFICULT CONDITIONS

Interrupted cuts.
Low cutting speeds.
Heavy forging scale.
HIGH FEED

-WM / GC4215

-WM / GC4225

NORMAL FEED
NORMAL FEED

-PM / GC4215

NORMAL FEED

-PM / GC4225

-PM / GC4235

74

72-77_TRYCK.indd 74

ENG ENG
2008-02-20 10:33:08

TURNING
ISO/
ANSI

MEDIUM MACHINING OF STEEL

F
P M

Positive basic-shape inserts

ORDERING CODE

CUTTING DATA, CMC 02.1 / HB 180

Single sided

Cutting
depth
ap mm

GC4225

GC4235

GC4215

GC4225

1.2 (0.5-2.5)

0.2 (0.1-0.4)

475

395

I
I

1.5 (0.5-4)
1.5 (0.7-4)

0.25 (0.12-0.4)
0.3 (0.15-0.5)

445
415

365
345

DCMX 11 T3 04-WM I

11 T3 08-WM I

I
I

1.5 (0.5-4)
1.5 (0.5-4)

0.25 (0.12-0.4)
0.3 (0.15-0.5)

445
415

365
345

TCMX 11 03 04-WM I

11 03 08-WM I

1.2 (0.5-3)
1.2 (0.5-3)

0.25 (0.12-0.35)
0.3 (0.15-0.5)

445
415

345

1.5 (0.5-4)

0.3 (0.15-0.5)

415

345

0.64 (0.2-2.4)
0.64 (0.4-2.4)

0.11 (0.06-0.17)
0.15 (0.08-0.23)

545
515

CCMT 06 02 08-WM

16 T3 08-WM I

CCMT 06 02 04-PM

06 02 08-PM

I
I

09 T3 04-PM
09 T3 08-PM

I
I

DCMT 07 02 04-PM

07 02 08-PM


Feed
fn mm/r

GC4235

GC4225

CCMT 09 T3 04-WM I

09 T3 08-WM I

GC4215

GC4215

Cutting speed vc (m/min)

I 0.64 (0.25-3)
I 0.8 (0.5-3)

0.15 (0.08-0.23)
0.2 (0.1-0.3)

515
475

425
395

265
240

I
I

I 0.6 (0.19-2.3)
I 0.6 (0.38-2.3)

0.11 (0.06-0.17)
0.15 (0.08-0.23)

545
515

450
425

295
265

11 T3 04-PM I
11 T3 08-PM I
11 T3 12-PM I

I 0.8 (0.25-3)
I 0.8 (0.5-3)
I 0.8 (0.6-3)

0.15 (0.08-0.23)
0.2 (0.1-0.3)
0.24 (0.12-0.36)

515
475
450

425
395
370

265
240
225

SCMT 09 T3 04-PM

09 T3 08-PM

I
I

I 0.8 (0.25-3)
I 0.8 (0.5-3)

0.15 (0.08-0.23)
0.2 (0.1-0.3)

515
475

425
395

265
240

TCMT 09 02 04-PM

09 02 08-PM

I
I

I 0.6 (0.19-2.3)
I 0.6 (0.38-2.3)

0.11 (0.06-0.17)
0.15 (0.08-0.23)

545
515

450
425

295
265

11 03 04-PM I
11 03 08-PM I
11 03 12-PM

I 0.67 (0.21-2.5) 0.13 (0.06-0.19)


530
I 0.67 (0.42-2.5) 0.17 (0.09-0.26)
500
0.67 (0.5-2.5) 0.2 (0.1-0.31)

440
410
395

280
255

16 T3 04-PM
16 T3 08-PM
16 T3 12-PM

I
I
I

I 0.8 (0.25-3)
I 0.8 (0.5-3)
I 0.8 (0.6-3)

0.15 (0.08-0.23)
0.2 (0.1-0.3)
0.24 (0.12-0.36)

515
475
450

425
395
370

265
240
225

VBMT 16 04 04-PM

16 04 08-PM

16 04 12-PM

I
I
I

I 0.72 (0.23-2.7) 0.14 (0.07-0.2)


I 0.72 (0.45-2.7) 0.18 (0.09-0.27)
I 0.72 (0.54-2.7) 0.22 (0.11-0.32)

525
490
465

430
405
385

270
250
235

RCMT 08 03 M0

I 2 (0.8-3.2)

0.4 (0.08-0.8)

475

395

240

10 T3 M0

I 2.5 (1-4)

0.5 (0.1-1)

445

365

225

12 04 M0

I 3 (1.2-4.8)

0.6 (0.12-1.2)

415

345

210

75
ENG ENG
72-77_TRYCK.indd 75

2008-02-20 10:33:09

TURNING
ISO/
ANSI

ROUGHING OF STEEL

F
P R

Low alloy steel, HB 180


-PR

CoroTurn 107

Single
sided

CCMT 09 T3 08-PR
ap = 1.0 4.0 mm
fn = 0.12 0.35 mm/r

Operations: Turning, facing and profiling.


Components: Axles, shafts, hubs, gears etc.
Advantages: All-round, positive geometry giving good roughing
capability with good balance between high removal rate and
minimum vibration tendency.

Cutting
depth

ap
5.0
4.0

-PR

3.0
2.0
1.0

fn
0.1 0.2 0.3 0.4 0.5

Feed

First choice
GOOD CONDITIONS

C
 ontinuous cuts.
Pre-machined or light
forged skin.

AVERAGE CONDITIONS

General purpose
operations.

DIFFICULT CONDITIONS

Interrupted cuts.
Low cutting speeds.
Heavy forging scale

NORMAL FEED
NORMAL FEED

-PR / GC4215

NORMAL FEED

-PR / GC4225

-PR / GC4235

76

72-77_TRYCK.indd 76

ENG ENG
2008-02-20 10:33:10

TURNING
ISO/
ANSI

ROUGHING OF STEEL

F
P R

Positive basic-shape inserts

ORDERING CODE

CUTTING DATA, CMC 02.1 / HB 180

Single sided

Cutting
depth
ap mm

GC4235

GC4225

Feed
fn mm/r

GC4215

GC4235

GC4225

GC4215

Cutting speed vc (m/min)

CCMT 06 02 08-PR

1.6 (0.8-3.2)

0.19 (0.09-0.26)

09 T3 08-PR
09 T3 12-PR

I
I

2 (1-4)
2 (1.2-4)

0.25 (0.12-0.35) 445


0.3 (0.14-0.42)

485
365
345

245
225
210

DCMT 11 T3 08-PR

11 T3 12-PR

I
I

I
I

2 (1-4)
2 (1.2-4)

0.25 (0.12-0.35)
0.3 (0.14-0.42)

445
415

365
345

225
210

SCMT 09 T3 08-PR

09 T3 12-PR

I
I

2 (1-4)
2 (1.2-4)

0.25 (0.12-0.35) 445


0.3 (0.14-0.42)

365
345

225
210

TCMT 11 03 08-PR

11 03 12-PR

1.5 (0.75-3)
1.5 (0.9-3)

0.21 (0.1-0.3)
470
0.26 (0.12-0.36)

390
360

235

16 T3 08-PR
16 T3 12-PR

I
I

I
I

2 (1-4)
2 (1.2-4)

0.25 (0.12-0.35)
0.3 (0.14-0.42)

445
415

365
345

225
210

VBMT 16 04 08-PR

16 04 12-PR

I
I

I
I

1.8 (0.9-3.6)
1.8 (1.1-3.6)

0.23 (0.11-0.32)
0.27 (0.13-0.38)

455
435

380
360

230
215

77
ENG ENG
72-77_TRYCK.indd 77

2008-02-20 10:33:10

TURNING
ISO/
ANSI

FINISHING OF STAINLESS STEEL

F
M F

Stainless steel, austenitic, HB180


-WF for productive finish turning

CoroTurn 107

Single
sided

CCMT 09 T3 04-WF
ap = 0.3 3.0 mm
fn = 0.07 0.3 mm/r

CCMT 09 T3 04-MF
ap = 0.11 2.0 mm
fn = 0.06 0.23 mm/r

Operations: Turning and facing.


Components: More stable axles, shafts, hubs and gears when
good surface finish is a priority.
Advantages: Double conventional feed rates with the same
surface finish or halved surface finish values for the same feed.
Ideal for when a good surface finish is a priority.

Cutting depth

ap

5.0

-MF

4.0

Operations: Turning, facing and profiling.

-WF

3.0
2.0

Components: General stainless steel components.

-MF

1.0

fn

0.1 0.2 0.3 0.4 0.5

Advantages: Light-cutting, positive geometry giving small cutting


forces for slender, thin-walled or unstably clamped components.

Feed

First choice
GOOD CONDITIONS

C
 ontinuous cuts.
Pre-machined or light
cast/forged skin.

AVERAGE CONDITIONS

General purpose
operations.
HIGH FEED

DIFFICULT CONDITIONS

Interrupted cuts.
Low cutting speeds.
Heavy cast skin or forging
scale.

HIGH FEED

-WF / GC2015

-WF / GC2015
NORMAL FEED

NORMAL FEED

-MF / GC2015

NORMAL FEED

-MF / GC2015

-MF / GC2025

78

78-83_TRYCK.indd 78

ENG ENG
2008-02-20 10:25:28

TURNING
ISO/
ANSI

FINISHING OF STAINLESS STEEL

F
M F

ORDERING CODE

CUTTING DATA, CMC 05.21 / HB 180

Single sided

Cutting
depth
ap mm

Feed
fn mm/r

GC2015

Positive basic-shape inserts

0.12 (0.05-0.3)
0.15 (0.09-0.35)
0.2 (0.07-0.3)
0.25 (0.12-0.5)

280
290
290
280

GC2015

GC2015

GC2025

GC2025

Cutting speed vc (m/min)

CCMT 06

06

09

09

02 04-WF
02 08-WF
T3 04-WF
T3 08-WF

I
I
I
I

0.8 (0.3-2)
0.8 (0.3-2)
1 (0.3-3)
1 (0.3-3)

DCMX 07

07

11

11

TCMX 09

11

11

16

02 04-WF
02 08-WF
T3 04-WF
T3 08-WF

I
I
I
I

0.7 (0.3-2)
0.7 (0.3-2)
1 (0.3-3)
1 (0.3-3)

0.12 (0.05-0.25)
0.15 (0.09-0.35)
0.2 (0.07-0.3)
0.25 (0.12-0.4)

280
290
290
280

02 04-WF
03 04-WF
03 08-WF
T3 08-WF

I
I
I
I

0.7 (0.3-2)
1 (0.3-2.5)
1 (0.3-2.5)
1.2 (0.3-3.5)

0.12 (0.05-0.3)
0.2 (0.07-0.3)
0.25 (0.12-0.4)
0.25 (0.12-0.5)

280
290
280
280

CCMT 06 02 04-MF

0.3 (0.1-1.7)

0.08 (0.05-0.17)

290

09 T3 04-MF I
09 T3 08-MF I

I
I

0.35 (0.11-2)
0.35 (0.15-2)

0.11 (0.06-0.23)
0.15 (0.08-0.3)

290
290

265
260

0.26 (0.08-1.5) 0.08 (0.05-0.17)

290

265

11 T3 04-MF I
11 T3 08-MF I

I
I

0.35 (0.11-2)
0.35 (0.15-2)

290
290

265
260

DCMT 07 02 04-MF

SCMT 09 T3 04-MF

09 T3 08-MF

0.35 (0.11-2)
0.35 (0.15-2)

TCMT 09 02 04-MF

11 03 04-MF
11 03 08-MF

I
I

I
I

16 T3 04-MF I

0.11 (0.06-0.23)
0.15 (0.08-0.3)

0.11 (0.06-0.23)
0.15 (0.08-0.3)

265
260

0.3 (0.1-1.7)

0.1 (0.05-0.19)

290

265

0.3 (0.1-1.7)
0.3 (0.13-1.7)

0.1 (0.05-0.19)
0.13 (0.07-0.26)

290
285

265
265

0.35 (0.11-2)

0.11 (0.06-0.23)

290

265

VBMT 11 03 04-MF

11 03 08-MF

I
I

I
I

0.3 (0.1-1.7)
0.3 (0.13-1.7)

0.1 (0.05-0.19)
0.13 (0.07-0.26)

290
285

265
265

I
I
I

I
I

0.32 (0.1-1.8) 0.1 (0.05-0.2)


0.32 (0.14-1.8) 0.14 (0.07-0.27)
0.32 (0.14-1.8) 0.16 (0.09-0.32)

290
290
290

265
260

16 04 04-MF
16 04 08-MF
16 04 12-MF

79
ENG ENG
78-83_TRYCK.indd 79

2008-02-20 10:25:29

TURNING

MEDIUM MACHINING OF STAINLESS STEEL


Stainless steel, austenitic, HB180

ISO/
ANSI

F
M M

-WM for productive medium turning

CoroTurn 107

Single
sided

CCMT 09 T3 08-WM
ap = 0.7 4.0 mm
fn = 0.15 0.5 mm/r

CCMT 09 T3 08-MM
ap = 0.5 3.0 mm
fn = 0.10 0.3 mm/r

Cutting
depth

Operations: Turning and facing.


Components: Rigid shafts, axles, hubs, gears etc.
Advantages: Double conventional feed rates with the same
surface finish or halved surface finish values for the same feed.
Ideal for when good surface finish is a priority.

ap

-MM

5.0
4.0

-WM

3.0

-MM

2.0
1.0

Operations: Turning, facing and profiling.


Advantages: All-round, reliable with problem-free machining.
Components: General stainless steel components.

fn

0.1 0.2 0.3 0.4 0.5

Feed

First choice
GOOD CONDITIONS

C
 ontinuous cuts.
Pre-machined or light
cast/forged skin.

AVERAGE CONDITIONS

General purpose
operations.
HIGH FEED

DIFFICULT CONDITIONS

Interrupted cuts.
Low cutting speeds.
Heavy cast skin or forging
scale.

HIGH FEED

-WM / GC2015

-WM / GC2015
NORMAL FEED

NORMAL FEED

-MM / GC2015

NORMAL FEED

-MM / GC2025

-MM / GC2035

80

78-83_TRYCK.indd 80

ENG ENG
2008-02-20 10:25:30

TURNING
ISO/
ANSI

MEDIUM MACHINING OF STAINLESS STEEL

F
M M

ORDERING CODE

CUTTING DATA, CMC 05.21 / HB 180

Single sided

Cutting
depth
ap mm

Feed
fn mm/r

GC2015

Positive basic-shape inserts

GC2035

GC2025

GC2035

1.5 (0.5-4)
1.5 (0.7-4)

0.25 (0.12-0.4)
0.3 (0.15-0.5)

280
270

DCMX 11 T3 04-WM I

11 T3 08-WM I

1.5 (0.5-4)
1.5 (0.5-4)

0.25 (0.12-0.4)
0.3 (0.15-0.5)

280
270

0.64 (0.2-2.4)
0.64 (0.4-2.4)

0.11 (0.06-0.17)
0.15 (0.08-0.23)

290
290

0.64 (0.25-3)
0.8 (0.5-3)

0.15 (0.08-0.23)
0.2 (0.1-0.3)

290
290

260
240

170
170

GC2015

CCMT 09 T3 04-WM I

09 T3 08-WM I

GC2015

GC2025

Cutting speed vc (m/min)

CCMT 06 02 04-MM

06 02 08-MM

09 T3 04-MM I

I

I

09 T3 08-MM I
DCMT 07 02 04-MM I

07 02 08-MM I

I 0.6 (0.19-2.3)
I 0.6 (0.38-2.3)

0.11 (0.06-0.17)
0.15 (0.08-0.23)

290
290

265
260

170
170

11 T3 04-MM I
11 T3 08-MM I
11 T3 12-MM

I 0.8 (0.25-3)
I 0.8 (0.5-3)
I 0.8 (0.6-3)

0.15 (0.08-0.23) 290


0.2 (0.1-0.3)
290
0.24 (0.12-0.36)

260
240
225

170
170
170

SCMT 09 T3 04-MM I

09 T3 08-MM I

I 0.8 (0.25-3)
I 0.8 (0.5-3)

0.15 (0.08-0.23)
0.2 (0.1-0.3)

290
290

260
240

170
170

TCMT 09 02 04-MM I

09 02 08-MM I

I 0.6 (0.19-2.3)
I 0.6 (0.38-2.3)

0.11 (0.06-0.17)
0.15 (0.08-0.23)

290
290

265
260

170
170

11 03 04-MM I
11 03 08-MM I

I 0.67 (0.21-2.5) 0.13 (0.06-0.19)


I 0.67 (0.42-2.5) 0.17 (0.09-0.26)

290
290

265
250

170
170

16 T3 04-MM I
16 T3 08-MM I
16 T3 12-MM I

I 0.8 (0.25-3)
I 0.8 (0.5-3)
0.8 (0.6-3)

0.15 (0.08-0.23)
0.2 (0.1-0.3)
0.24 (0.12-0.36)

290
290
285

260
240
225

170
170

VBMT 16 04 04-MM I

16 04 08-MM I

16 04 12-MM I

I 0.72 (0.23-2.7) 0.14 (0.07-0.2)


I 0.72 (0.45-2.7) 0.18 (0.09-0.27)
I 0.72 (0.54-2.7) 0.22 (0.11-0.32)

290
290
285

260
250
235

170
170
170

RCMT 08 03 M0

2 (0.8-3.2)

0.4 (0.08-0.8)

240

10 T3 M0

2.5 (1-4)

0.5 (0.1-1)

225

12 04 M0

3 (1.2-4.8)

0.6 (0.12-1.2)

205

81
ENG ENG
78-83_TRYCK.indd 81

2008-02-20 10:25:30

TURNING
ISO/
ANSI

ROUGHING OF STAINLESS STEEL

F
M R

Stainless steel, austenitic, HB180


-MR

CoroTurn 107

Single
sided

CCMT 09 T3 08-MR
ap = 1.0 4.0 mm
fn = 0.12 0.35 mm/r

Cutting
depth

Operations: Turning, facing and profiling.


Components: General stainless steel components.
Advantages: All-round, positive geometry giving good
roughing capability and good balance between high
removal rate and minimizing vibration tendencies. Recommended operations involving intermittent cuts.

ap
5.0
4.0

-MR

3.0
2.0
1.0

fn

0.1 0.2 0.3 0.4 0.5

Feed

First choice
GOOD CONDITIONS

C
 ontinuous cuts.
Pre-machined or light
cast/forged skin.

AVERAGE CONDITIONS

DIFFICULT CONDITIONS

General purpose
operations.

Interrupted cuts.
Low cutting speeds.
Heavy cast skin or forging
scale.

NORMAL FEED

NORMAL FEED

NORMAL FEED

-MR / GC2015

-MR / GC2025

-MR / GC2035

82

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2008-02-20 10:25:31

TURNING
ISO/
ANSI

ROUGHING OF STAINLESS STEEL

F
M R

ORDERING CODE

CUTTING DATA, CMC 05.21 / HB 180

Single sided

Feed
fn mm/r

GC2015

Positive basic-shape inserts

290

0.19 (0.09-0.26)

2 (1-4)
2 (1.2-4)

0.25 (0.12-0.35)
280
0.3 (0.14-0.42)

225
205

165

DCMT 11 T3 08-MR I

11 T3 12-MR I

I
I

2 (1-4)
2 (1.2-4)

0.25 (0.12-0.35)
0.3 (0.14-0.42)

225
205

165
160

SCMT 09 T3 08-MR I

09 T3 12-MR

2 (1-4)
2 (1.2-4)

0.25 (0.12-0.35)
280
225
0.3 (0.14-0.42)

165
160

TCMT 11 03 08-MR

280
270

GC2035

1.6 (0.8-3.2)

GC2025

CCMT 06 02 08-MR I

GC2025

09 T3 08-MR I
09 T3 12-MR

GC2015

GC2035

Cutting speed vc (m/min)


Cutting
depth
ap mm

170

1.5 (0.75-3)

0.21 (0.1-0.3)

235

170

16 T3 08-MR I
16 T3 12-MR

I
I

2 (1-4)
2 (1.2-4)

0.25 (0.12-0.35)
280
0.3 (0.14-0.42)

225
205

165
160

VBMT 16 04 08-MR I

16 04 12-MR

I
I

1.8 (0.9-3.6)
1.8 (1.1-3.6)

0.23 (0.11-0.32)
285
0.27 (0.13-0.38)

230
215

170
165

83
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2008-02-20 10:25:32

TURNING

FINISHING OF CAST IRON

ISO/
ANSI

Grey cast iron, CMC 08.2 / HB 220


Nodular cast iron, CMC09.2 / HB 250

K F

-WF for productive finish turning

CoroTurn 107

Single
sided

CCMT 09 T3 04-WF
ap = 0.3 3.0 mm
fn = 0.07 0.3 mm/r

CCMT 09 T3 04-KF
ap = 0.11 2.0 mm
fn = 0.06 0.23 mm/r

Cutting
depth
ap
5.0

2.0
1.0

Components: More stable axles, shafts, hubs and gears when


good surface finish is a priority.
Advantages: Double conventional feed rates with the same
surface finish or halved surface finish values for the same feed.
Ideal for when a good surface finish is a priority.

-KF

4.0
3.0

Operations: Turning and facing.

Operations: Turning, facing and profiling.

-WF

Components: Cast iron components in general.

-KF
0.1 0.2 0.3 0.4 0.5

fn
Feed

Advantages: Light-cutting, positive geometry giving small cutting


forces for slender, thin-walled or unstably clamped components.

First choice
GOOD CONDITIONS

AVERAGE CONDITIONS

C
 ontinuous cuts.
Pre-machined or light cast
skin.

General purpose
operations.

DIFFICULT CONDITIONS

Interrupted cuts.
Low cutting speeds.
Heavy cast skin.

HIGH FEED
HIGH FEED

-WF / GC3215

HIGH FEED

-WF / GC3215

-WF / GC3215

NORMAL FEED
NORMAL FEED

-KF / GC3005

-KF / GC3005

84

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2008-02-20 11:43:13

TURNING
ISO/
ANSI

FINISHING OF CAST IRON

K F

Positive basic-shape inserts

0.12 (0.05-0.3)
0.15 (0.09-0.35)
0.2 (0.07-0.3)
0.25 (0.12-0.5)

235
225
215
200

0.2 (0.07-0.3)

215

I 0,7 (0.3-2)
I 0,7 (0.3-2)
I 1 (0.3-2.5)

0.12 (0.05-0.3)
0.25 (0.1-0.35)
0.2 (0.07-0.3)

235
200
215

I 1.2 (0.3-3.5)

0.2 (0.07-0.35)

215

02 04-WF
02 08-WF
T3 04-WF
T3 08-WF

I
I
I
I

DCMX 11 T3 04-WF

I 1 (0.3-3)

TCMX 09 02 04-WF

09 02 08-WF

11 03 04-WF

I
I
I




16 T3 04-WF I

CCMT 06 02 04-KF

09 T3 04-KF

DCMT 07 02 04-KF

11 T3 04-KF

I
I
I
I

0.3 (0.1-1.7)
0.35 (0.11-2)

0.26 (0.08-1.5) 0.08 (0.05-0.17) 250


0.35 (0.11-2) 0.11 (0.06-0.23) 245

SCMT 09 T3 04-KF

09 T3 08-KF

I
I

0.35 (0.11-2)
0.35 (0.15-2)

0.11 (0.06-0.23) 245


0.15 (0.08-0.3) 240

TCMT 09 02 04-KF

I
I

0.1 (0.05-0.19)

250

16 T3 04-KF

0.3 (0.1-1.7)
0.3 (0.1-1.7)
0.35 (0.11-2)

250

11 03 04-KF

0.1 (0.05-0.19)

VBMT 11 03 04-KF

11 03 08-KF

I
I

0.3 (0.1-1.7) 0.1 (0.05-0.19) 250


0.3 (0.13-1.7) 0.13 (0.07-0.26) 240

I
I

0.32 (0.1-1.8) 0.1 (0.05-0.2) 250


0.32 (0.14-1.8) 0.14 (0.07-0.27) 240

16 04 04-KF
16 04 08-KF

GC3215

Cutting speed vc (m/min)


GC3005

GC3215

0.8 (0.3-2)
0.8 (0.3-2)
1 (0.3-3)
1 (0.3-3)

CCMT 06

06

09

09

GC3215

Feed
fn mm/r

GC3005

Single sided

Cutting
depth
ap mm

GC3215

CUTTING DATA, CMC 08.2 / HB 220


GC3005

ORDERING CODE

0.08 (0.05-0.17) 250


0.11 (0.06-0.23) 245

0.11 (0.06-0.23) 245

RCMT 08 03 M0

I 2 (0.8-3.2)

0.4 (0.08-0.8)

215

10 T3 M0

I 2.5 (1-4)

0.5 (0.1-1)

200

12 04 M0

I 3 (1.2-4.8)

0.6 (0.12-1.2)

190

85
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2008-02-20 11:43:16

TURNING

MEDIUM MACHINING OF CAST IRON

ISO/
ANSI

Grey cast iron, CMC 08.2 / HB 220


Nodular cast iron, CMC09.2 / HB 250

K M

-WM for productive medium turning

CoroTurn 107

Single
sided

CCMT 09 T3 08-WM
ap = 0.7 4.0 mm
fn = 0.15 0.5 mm/r

CCMT 09 T3 08-KM
ap = 0.5 3.0 mm
fn = 0.1 0.3 mm/r

Cutting
depth
ap
5.0

Operations: Turning and facing.


Components: Rigid shafts, axles, hubs, gears etc.
Advantages: Double conventional feed rates with the same
surface finish or halved surface finish values for the same feed.
Ideal for when good surface finish is a priority.

-KM

4.0

-WM

3.0

-KM

2.0
1.0
0.1 0.2 0.3 0.4 0.5

fn
Feed

Operations: Turning, facing and profiling.


Components: Cast-iron components in general.
Advantages: Reliable with problem-free machining.Good all-round
geometry for both grey and nodular cast-iron.

First choice
GOOD CONDITIONS

AVERAGE CONDITIONS

C
 ontinuous cuts.
Pre-machined or light cast
skin.

General purpose
operations.

DIFFICULT CONDITIONS
Interrupted cuts.
Low cutting speeds.
Heavy cast skin.

HIGH FEED
HIGH FEED

-WM / GC3215

HIGH FEED

-WM / GC3215

-WM / GC3215

NORMAL FEED
NORMAL FEED

-KM / GC3005

NORMAL FEED

-KM / GC3215

-KM / GC3215

86

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2008-02-20 11:43:18

TURNING
ISO/
ANSI

MEDIUM MACHINING OF CAST IRON

K M

Positive basic-shape inserts

Single sided

Cutting
depth
ap mm

GC3215

GC3215

GC3005

GC3005

Cutting speed vc (m/min)

CCMT 09 T3 08-WM

I 1.5 (0.7-4)

0.3 (0.15-0.5)

190

DCMX 11 T3 08-WM

I 1.5 (0.5-4)

0.3 (0.15-0.5)

190

TCMX 11 03 08-WM

I 1.2 (0.5-3)

0.3 (0.15-0.5)

190

I 1.5 (0.5-4)

0.3 (0.15-0.5)

190

I 0.64 (0.2-2.4)
I 0.64 (0.4-2.4)

0.11 (0.06-0.17)
0.15 (0.08-0.23)

245
240

235
225

I 0.64 (0.25-3)
I 0.8 (0.5-3)

0.15 (0.08-0.23)
0.2 (0.1-0.3)

240
230

225
215

0.11 (0.06-0.17)
0.15 (0.08-0.23)

245
240

235
225

0.8 (0.25-3)
0.8 (0.5-3)

0.15 (0.08-0.23)
0.2 (0.1-0.3)

240
230

225
215

0.8 (0.25-3)
0.8 (0.5-3)

0.15 (0.08-0.23)
0.2 (0.1-0.3)

240
230

225
215

16 T3 08-WM

CCMT 06 02 04-KM

06 02 08-KM

I
I

09 T3 04-KM I
09 T3 08-KM I

GC3215

CUTTING DATA, CMC 08.2 / HB 220


GC3215

ORDERING CODE

Feed
fn mm/r

DCMT 07 02 04-KM

07 02 08-KM

I
I

I 0.6 (0.19-2.3)
I 0.6 (0.38-2.3)

11 T3 04-KM
11 T3 08-KM

I
I

SCMT 09 T3 04-KM

09 T3 08-KM

I
I

TCMT 09 02 04-KM

09 02 08-KM

I
I

I 0.6 (0.19-2.3)
I 0.6 (0.38-2.3)

0.11 (0.06-0.17)
0.15 (0.08-0.23)

245
240

235
225

11 03 04-KM
11 03 08-KM

I
I

I 0.67 (0.21-2.5) 0.13 (0.06-0.19)


I 0.67 (0.42-2.5) 0.17 (0.09-0.26)

240
235

230
220

16 T3 04-KM
16 T3 08-KM

I
I

0.15 (0.08-0.23)
0.2 (0.1-0.3)

240
230

225
215

I
I

I 0.72 (0.23-2.7) 0.14 (0.07-0.2)


I 0.72 (0.45-2.7) 0.18 (0.09-0.27)

240
235

230
220

RCMT 08 03 M0

I 2 (0.8-3.2)

0.4 (0.08-0.8)

215

10 T3 M0

I 2.5 (1-4)

0.5 (0.1-1)

200

12 04 M0

I 3 (1.2-4.8)

0.6 (0.12-1.2)

190

VBMT 16 04 04-KM

16 04 08-KM

I
I
I
I

I 0.8 (0.25-3)
I 0.8 (0.5-3)

87
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2008-02-20 11:43:21

TURNING

ROUGHING OF CAST IRON

ISO/
ANSI

Grey cast iron, CMC 08.2 / HB 220


Nodular cast iron, CMC09.2 / HB 250

K R

-KR

CoroTurn 107

Single
sided

Operations: Turning, facing and profiling.

CCMT 09 T3 08-KR

Components: Cast-iron components in general.

ap = 1.0 4.0 mm
fn = 0.12 0.35 mm/r

Advantages: Positive geometry giving good roughing capability with good balance between high removal rate and
minimum vibration tendencies. Suitable for operations
with intermittent cuts.

Cutting
depth
ap
5.0
4.0
3.0

-KR

2.0
1.0
0.1 0.2 0.3 0.4 0.5

fn
Feed

First choice
GOOD CONDITIONS

AVERAGE CONDITIONS

C
 ontinuous cuts.
Pre-machined or light cast
skin.

General purpose
operations.

DIFFICULT CONDITIONS

Interrupted cuts.
Low cutting speeds.
Heavy cast skin.

NORMAL FEED
NORMAL FEED

-KR / GC3210

NORMAL FEED

-KR / GC3210

-KR / GC3215

For grey cast iron, CMC 08.2, use grade GC3205.

88

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2008-02-20 11:43:23

TURNING
ISO/
ANSI

ROUGHING OF CAST IRON

K R

Positive basic-shape inserts

ORDERING CODE


DCMT 11 T3 08-KR

11 T3 12-KR

1.6 (0.8-3.2)

0.19 (0.09-0.26)

215

2 (1-4)
2 (1.2-4)

0.25 (0.12-0.35)
0.3 (0.14-0.42)

200
190

I I I I 2 (1-4)
I I I I 2 (1.2-4)

SCMT 09 T3 08-KR

09 T3 12-KR

Feed
fn mm/r

GC3215

Cutting speed vc (m/min)


GC3210

Cutting
depth
ap mm

GC3205

GC3210

09 T3 08-KR



09 T3 12-KR

GC3215

GC3205

CCMT 06 02 08-KR

GC3210

GC3205

Single sided

CUTTING DATA, CMC 08.2 / HB 220

2 (1-4)
2 (1.2-4)

0.25 (0.12-0.35)
0.3 (0.14-0.42)

355 300 200


340 285 190

0.25 (0.12-0.35)
0.3 (0.14-0.42)

200
190

210
200

TCMT 11 03 08-KR

11 03 12-KR

1.5 (0.75-3)
1.5 (0.9-3)

0.21 (0.1-0.3)
0.26 (0.12-0.36)

2 (1-4)
2 (1.2-4)

0.25 (0.12-0.35)
0.3 (0.14-0.42)

355 300 200


340 285 190

0.23 (0.11-0.32)
0.27 (0.13-0.38)

365 305 205


350 290 200

16 T3 08-KR
16 T3 12-KR

VBMT 16 04 08-KR

16 04 12-KR



I I I I
I I I I

I I I I 1.8 (0.9-3.6)
I I I I 1.8 (1.1-3.6)

89
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2008-02-20 11:43:25

TURNING

MACHINING OF ALUMINIUM
Aluminium alloys. cast CMC 30.21

-AL for aluminium turning

CoroTurn 107

Single
sided

ISO/ANSI

CCGX 09 T3 08-AL
ap = 0.5 5.0 mm
fn = 0.15 0.6 mm/r

Cutting
depth
ap

Operations: Turning, facing and profiling.


Components: Aluminium and other non-ferrous components in
general.
Advantages: Positive, open geometry giving soft cutting action at
high cutting speeds.

6.0
5.0

-AL

4.0
3.0
2.0
1.0

0.1 0.2 0.3 0.4 0.5 0.6

fn
Feed

First choice
Increased productivity
 General purpose
 Aluminium 12% Si
C
 ontiuous cuts
Pre-machined surface
Also for turning of
aluminium >12% Si.
NORMAL FEED
NORMAL FEED

....F / CD10

-AL / H10

90

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ENG ENG
2008-02-20 11:43:26

TURNING

Positive basic-shape inserts

ORDERING CODE

CUTTING DATA, CMC 30.21 / HB 75

07
07
11
11
11

0.5 (0.1-2.3)
0.5 (0.1-3.4)
1 (0.1-3.4)

0.1 (0.05-0.2)
0.1 (0.05-0.2)
0.15 (0.05-0.4)

1 (0.3-4)
1.5 (0.5-4)
1 (0.3-5.5)
1.5 (0.5-5.5)
1.5 (0.5-5.5)

0.12 (0.05-0.15)
0.2 (0.1-0.3)
0.12 (0.05-0.15)
0.2 (0.1-0.3)
0.3 (0.15-0.6)

2000
2000
2000
2000
2000

0.5 (0.1-3.3)
1 (0.1-3)

0.1 (0.05-0.2)
0.15 (0.05-0.4)

1.5 (0.5-5)

0.3 (0.15-0.6)

2000

1 (0.3-4)
1.5 (0.5-4)
1 (0.3-5)
1.5 (0.5-5)
1.5 (0.5-5)
1.5 (0.5-7)
1.5 (0.5-7)
0.5 (0.1-2.2)
0.5 (0.1-2.2)
1 (0.1-1.9)
0.5 (0.1-3.4)
1 (0.1-3.1)

0.12 (0.05-0.15)
0.2 (0.1-0.3)
0.12 (0.05-0.15)
0.2 (0.1-0.3)
0.3 (0.15-0.6)
0.2 (0.1-0.3)
0.3 (0.15-0.6)
0.1 (0.05-0.2)
2000
0.1 (0.05-0.2)
2000
0.15 (0.05-0.4)
2000
0.1 (0.05-0.2)
2000
0.15 (0.05-0.4)
2000

2000
2000
2000
2000
2000
2000
2000

0.5 (0.1-7)
0.5 (0.1-7)

0.1 (0.05-0.2)
0.1 (0.05-0.2)

1 (0.3-3)
1.5 (0.5-3)
1.5 (0.5-5)
1.5 (0.5-5)
1.5 (0.5-5)

0.12 (0.05-0.15)
2000
0.2 (0.1-0.3)
2000
0.2 (0.1-0.3)
0.3 (0.15-0.6)
0.4 (0.15-0.8)

2000
2000
2000

0.5 (0.1-3.5)
0.5 (0.1-3.5)
1 (0.1-2.8)
1 (0.1-2.1)

0.1 (0.05-0.2)
0.1 (0.05-0.2)
0.15 (0.05-0.4)
0.15 (0.05-0.4)

1.5 (0.8-3.2)
2 (1-4)
2.5 (1.2-4.8)

0.8 (0.25-1.7)
0.8 (0.25-2)
1 (0.3-2.5)

02 02-AL
02 04-AL
T3 02-AL
T3 04-AL
T3 08-AL


02 02-AL
02 04-AL

03 02-AL
03 04-AL
03 08-AL
T3 04-AL

T3 08-AL

02 04FP

03 04FP

03 08FP

T3 04FP

T3 08FP

1)

TCMW 16 T3 04FRP

16 T3 04FLP 1)

VCGX



2000
2000
2000
2000

DCMW 11 T3 04FP

11 T3 08FP



SCGX 09 T3 08-AL

TCGX 09

09

11

11

11

16

16
TCMW 09

11

11

16

16

0.12 (0.05-0.15)
0.2 (0.1-0.3)
0.2 (0.1-0.3)
0.3 (0.15-0.6)

02 02-AL
02 04-AL
T3 04-AL
T3 08-AL

CCMW 06 02 04FP

09 T3 04FP

09 T3 08FP
DCGX



H10

06
06
09
09

1 (0.3-3)
1.5 (0.5-3)
1.5 (0.5-5)
1.5 (0.5-5)

CD10

CCGX


Single sided

11
11
16
16
16

03
03
04
04
04

02-AL
04-AL
04-AL

08-AL

12-AL

VCMW 11

16

16

16

03
04
04
04

04FP
04FP
08FP
12FP

RCGX 08 03 M0-AL

10 T3 M0-AL

12 04 M0-AL
1)

Cutting speed vc (m/min)

Cutting
depth
ap mm

Feed
fn mm/r

2000
2000
2000

2000
2000

2000
2000

2000
2000
2000
2000

H10

MACHINING OF ALUMINIUM

CD10

ISO/ANSI

2000
2000
2000

R = Right hand, L = left hand

91
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2008-02-20 11:43:28

TURNING
ISO/
ANSI

FINISHING OF SUPER ALLOYS

F
S F

Heat resistant and super alloys, HB 350


WF for productive finish turning

CoroTurn 107

Single
sided

CCMT 09 T3 04-WF
ap = 0.3 2.1 mm
fn = 0.07 0.21 mm/r

CCMT 09 T3 04-MF

Operations: Turning and facing.


Components: Heat resistant super alloys in general.
Advantages: Halved surface finish values for the same feed. Ideal for
when a good surface finish is a priority.

ap = 0.1 1.4 mm
fn = 0.06 0.16 mm/r

Cutting
depth
ap

-MF

5.0

Operations: Turning, facing and profiling.

4.0
3.0

-WF
-MF

2.0
1.0
0.1 0.2 0.3 0.4 0.5

Components: Heat resistant super alloys in general.


Advantages: Light-cutting, positive geometry giving small cutting
forces for slender, thin-walled or unstably clamped components.

fn
Feed

First choice
GOOD CONDITIONS

C
 ontinuous cuts.
Pre-machined surface.

AVERAGE CONDITIONS

General purpose
operations.
HIGH FEED

DIFFICULT CONDITIONS

Interrupted cuts.
Low cutting speeds.
Hard/aged conditions,
forging scale.

-WF / GC1025
NORMAL FEED
NORMAL FEED

NORMAL FEED

-MF / GC1105
(-UM / GC1105)

-MF / GC1105
(-UM / GC1105)

-MF / GC1025

-UM = precision ground insert with sharp cutting edge.

92

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ENG ENG
2008-02-20 08:34:23

TURNING
ISO/
ANSI

F
S F

FINISHING OF SUPER ALLOYS


Positive basic-shape inserts

0.8 (0.3-1.4)
0.8 (0.3-1.4)
1 (0.3-2.1)
1 (0.3-2.1)
0.7 (0.3-1.4)
0.7 (0.3-1.4)
1 (0.3-2.1)
1 (0.3-2.1)
0.7 (0.3-1.4)
0.7 (0.3-1.4)
1 (0.3-1.8)
1 (0.3-1.8)
1.2 (0.3-2.4)
1.2 (0.3-2.5)
0.3 (0.06-1.2)
0.3 (0.1-1.2)
0.35 (0.08-1.4)
0.35 (0.1-1.4)
0.35 (0.15-1.4)
0.5 (0.1-1.1)
1 (0.5-1.4)
0.5 (0.1-1.1)
1.3 (0.5-2.1)
1.3 (0.5-2.1)
0.26 (0.06-1.1)
0.26 (0.08-1.1)
0.35 (0.08-1.4)
0.35 (0.11-1.4)
0.35 (0.15-1.4)
0.5 (0.1-1.1)
1 (0.5-1.8)
1 (0.5-1.8)
0.5 (0.1-1.1)
1.3 (0.5-2.1)
1.3 (0.5-2.1)
0.35 (0.11-1.4)
0.35 (0.15-1.4)
0.3 (0.06-1.2)
0.3 (0.1-1.2)
0.3 (0.06-1.2)
0.3 (0.1-1.2)
0.3 (0.13-1.2)
0.35 (0.11-1.4)
0.3 (0.06-1.2)
0.3 (0.1-1.2)
0.3 (0.13-1.2)
0.32 (0.07-1.3)
0.32 (0.1-1.3)
0.32 (0.14-1.3)
0.5 (0.1-1.1)
1.3 (0.5-2.8)
1.3 (0.5-2.8)
0.3 (0.1-0.7)
0.5 (0.1-1.1)
1.3 (0.5-2.1)
1 (0.33-2)
1.5 (0.4-2.5)
2 (0.5-3)

0.09 (0.05-0.21)
35
0.11 (0.09-0.25)
35
0.14 (0.07-0.21)
35
0.18 (0.12-0.35)
35
0.08 (0.05-0.18)
35
0.11 (0.09-0.25)
35
0.14 (0.07-0.21)
35
0.18 (0.12-0.28)
35
0.08 (0.05-0.21)
30
0.15 (0.1-0.2)
35
0.14 (0.07-0.21)
35
0.18 (0.12-0.28)
35
0.14 (0.07-0.2)
35
0.18 (0.12-0.35)
35
0.04 (0.03-0.08)
35
0.06 (0.05-0.12)
35
0.05 (0.04-0.11)
35
0.08 (0.06-0.16)
80
35
0.11 (0.08-0.21)
35
0.05 (0.02-0.08)
35
0.14 (0.08-0.21)
35
0.05 (0.02-0.08)
80
35
0.11 (0.08-0.18)
80
35
0.14 (0.12-0.25)
80
35
0.04 (0.03-0.08)
35
0.06 (0.05-0.12)
35
0.05 (0.04-0.11)
35
0.08 (0.06-0.16)
80
35
0.11 (0.08-0.21)
35
0.05 (0.02-0.08)
35
0.11 (0.08-0.18)
35
0.14 (0.12-0.25)
35
0.02 (0.01-0.08)
80
35
0.11 (0.08-0.18)
80
35
0.14 (0.12-0.25)
80
35
0.08 (0.06-0.16)
35
0.11 (0.08-0.21)
35
0.04 (0.03-0.09)
35
0.07 (0.05-0.13)
35
0.04 (0.03-0.09)
35
0.07 (0.05-0.13)
35
0.09 (0.07-0.18)
35
0.08 (0.06-0.16)
35
0.04 (0.03-0.09)
35
0.07 (0.05-0.13)
35
0.09 (0.07-0.18)
35
0.05 (0.04-0.09)
35
0.07 (0.05-0.14)
35
0.09 (0.07-0.19)
35
0.05 (0.02-0.08)
35
0.14 (0.08-0.21)
80
35
0.18 (0.12-0.28)
75
35
0.02 (0.01-0.06)
35
0.05 (0.02-0.08)
35
0.11 (0.08-0.18)
35
0.2 (0.15-0.3)
70
0.25 (0.18-0.4)
80
0.3 (0.2-0.5)
80

CCMT



DCMX



TCMX





CCMT




CCGT




DCMT




DCGT





SCMT

TCMT





VBMT





VBGT


VCGT


RCMT

06 02 04-WF



06 02 08-WF






09 T3 04-WF



09 T3 08-WF
07 02 04-WF



07 02 08-WF






11 T3 04-WF
11 T3 08-WF



09 02 04-WF



09 02 08-WF





11 03 04-WF
11 03 08-WF



16 T3 04-WF
16 T3 08-WF



06 02 02-MF



06 02 04-MF




09 T3 02-MF

09 T3 04-MF I
I
09 T3 08-MF



06 02 02-UM

06 02 04-UM




09 T3 02-UM I
I
09 T3 04-UM I
I
09 T3 08-UM I
I
07 02 02-MF



07 02 04-MF




11 T3 02-MF



11 T3 04-MF I
I
11 T3 08-MF



07 02 02-UM




07 02 04-UM
07 02 08-UM



11 T3 02-UM I
I
11 T3 04-UM I
I
11 T3 08-UM I
I
09 T3 04-MF



09 T3 08-MF



09 02 02-MF



09 02 04-MF



11 03 02-MF



11 03 04-MF




11 03 08-MF



16 T3 04-MF



11 03 02-MF



11 03 04-MF



11 03 08-MF



16 04 02-MF



16 04 04-MF



16 04 08-MF



16 04 02-UM

16 04 04-UM I
I
16 04 08-UM I
I
11 03 01-UM



11 03 02-UM



11 03 04-UM



08 03 M0-SM I
10 T3 M0-SM I
12 04 M0-SM I

GC1025

Cutting speed vc (m/min)


GC1105

GC1025

Feed
fn mm/r

GC1105

Single sided

Cutting
depth
ap mm

GC1025

CUTTING DATA, CMC 20.22/HB 350


GC1105

ORDERING CODE

93
ENG ENG
92-97_TRYCK.indd 93

2008-02-20 08:34:25

TURNING
ISO/
ANSI

MEDIUM MACHINING OF SUPER ALLOYS

F
S M

Heat resistant and super alloys, HB 350


-WM for productive medium turning

CoroTurn 107

Single
sided

CCMT 09 T3 08-WM
ap = 0.7 2.8 mm
fn = 0.15 0.35 mm/r

CCMT 09 T3 08-MM

Operations: Turning and facing.


Components: Rigid shafts, axles, hubs, gears etc.
Advantages: Halved surface finish values for the same feed. Ideal for
when good surface finish is a priority.

ap = 0.5 2.1 mm
fn = 0.10 0.21 mm/r

Cutting
depth
ap
5.0

-MM

4.0

Operations: Turning, facing and profiling.

3.0

-WM

2.0

-MM

1.0

0.1 0.2 0.3 0.4 0.5

Components: Heat resistant super alloys in general.


Advantages: All-round, reliable with problem-free machining.

fn
Feed

First choice
GOOD CONDITIONS

C
 ontinuous cuts.
Pre-machined surface.

AVERAGE CONDITIONS

General purpose
operations.

DIFFICULT CONDITIONS

Interrupted cuts.
Low cutting speeds.
Hard/aged conditions,
forging scale.

HIGH FEED

-WM / GC1025
NORMAL FEED
NORMAL FEED

-MM / GC1105
(-UM / GC1105)

NORMAL FEED

-MM / GC1105
(-UM / GC1105)

-MM / GC1025

-UM = precision ground insert with sharp cutting edge.

94

92-97_TRYCK.indd 94

ENG ENG
2008-02-20 08:34:25

TURNING
ISO/
ANSI

F
S M

MEDIUM MACHINING OF SUPER ALLOYS


Positive basic-shape inserts

ORDERING CODE

CUTTING DATA, CMC 20.22/HB 350

Single sided

Cutting
depth
ap mm

GC1105

GC1025

GC1105

GC1025

GC1105

GC1025

Cutting speed vc (m/min)

CCMT 06 02 08-WM

09 T3 04-WM

09 T3 08-WM

DCMX 11 T3 04-WM

11 T3 08-WM

1 (0.5-1.8)
1.5 (0.5-2.8)
1.5 (0.7-2.8)

0.14 (0.1-0.2)
0.18 (0.12-0.28)
0.21 (0.15-0.35)

35
35
30

1.5 (0.5-2.8)
1.5 (0.5-2.8)

0.18 (0.12-0.28)
0.21 (0.15-0.35)

35
30

TCMX 11 03 04-WM





CCMT 06 02 04-MM

06 02 08-MM

09 T3 04-MM

09 T3 08-MM
CCGT 06 02 04-UM

09 T3 04-UM

09 T3 08-UM
DCMT 07 02 04-MM

07 02 08-MM

11 T3 04-MM

11 T3 08-MM

11 T3 12-MM
DCGT 07 02 04-UM

07 02 08-UM

11 T3 04-UM

11 T3 08-UM
SCMT 09 T3 04-MM

09 T3 08-MM

1.2 (0.5-2.1)

0.15 (0.12-0.2)

35

I
I
I
I

I
I
I
I
I
I



I
I
I
I

I
I
I
I

I
I
I
I
I
I



I
I
I
I

0.64 (0.2-1.7)
0.64 (0.4-1.7)
0.64 (0.25-2.1)
0.8 (0.5-2.1)
1 (0.5-1.4)
1.3 (0.5-2.1)
1.3 (0.5-2.1)
0.6 (0.19-1.6)
0.6 (0.38-1.6)
0.8 (0.25-2.1)
0.8 (0.5-2.1)
0.8 (0.6-2.1)
1 (0.5-1.8)
1 (0.5-1.8)
1.3 (0.5-2.1)
1.3 (0.5-2.1)
0.8 (0.25-2.1)
0.8 (0.5-2.1)

0.08 (0.06-0.12)
0.11 (0.08-0.16)
0.11 (0.08-0.16)
0.14 (0.1-0.21)
0.14 (0.08-0.21)
0.11 (0.08-0.18)
0.14 (0.12-0.25)
0.08 (0.06-0.12)
0.11 (0.08-0.16)
0.11 (0.08-0.16)
0.14 (0.1-0.21)
0.17 (0.12-0.25)
0.11 (0.08-0.18)
0.14 (0.12-0.25)
0.11 (0.08-0.18)
0.14 (0.12-0.25)
0.11 (0.08-0.16)
0.14 (0.1-0.21)

80
80
80
80

80
80
80
80
80
80



80
80
80
80

35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35

TCMT






TCGT

09 02 04-MM
09 02 08-MM
11 03 04-MM
11 03 08-MM
16 T3 04-MM
16 T3 08-MM
16 T3 12-MM
16 T3 04-UM
16 T3 08-UM



I
I
I
I

I
I



I
I
I
I


0.6 (0.19-1.6)
0.6 (0.38-1.6)
0.67 (0.21-1.8)
0.67 (0.42-1.8)
0.8 (0.25-2.1)
0.8 (0.5-2.1)
0.8 (0.6-2.1)
1.5 (0.5-2.8)
1.5 (0.5-2.8)

0.08 (0.06-0.12)
0.11 (0.08-0.16)
0.09 (0.06-0.13)
0.12 (0.09-0.18)
0.11 (0.08-0.16)
0.14 (0.1-0.21)
0.17 (0.12-0.25)
0.11 (0.08-0.18)
0.14 (0.12-0.25)



80
80
80
80

80
80

35
35
35
35
35
35
35

VBMT


VBGT

16 04 04-MM
16 04 08-MM
16 04 12-MM
16 04 04-UM
16 04 08-UM

I
I

I
I

I
I

I
I

0.72 (0.23-1.9)
0.72 (0.45-1.9)
0.72 (0.54-1.9)
1.3 (0.5-2.8)
1.3 (0.5-2.8)

0.11 (0.07-0.14)
0.13 (0.09-0.19)
0.15 (0.11-0.23)
0.14 (0.08-0.21)
0.18 (0.12-0.28)

80
80

80
75

35
35
35
35
35

RCMT 08 03 M0-SM

10 T3 M0-SM

12 04 M0-SM

I
I
I

1 (0.33-2)
1.5 (0.4-2.5)
2 (0.5-3)

0.2 (0.15-0.3)
0.25 (0.18-0.4)
0.3 (0.2-0.5)

70
80
80

Feed
fn mm/r

95
ENG ENG
92-97_TRYCK.indd 95

2008-02-26 13:57:00

TURNING

FINISHING OF HARDENED STEEL


HRC 60

Components: Hardened gear box and other drive train


components.

CCGW09T308T01020FWH
ap = 0.07 0.8 mm
fn = 0.05 0.35 mm/r

Cutting
depth
ap

F
H F

Operations: Longitudinal turning, facing and profiling.

CoroTurn 107
Single
sided

ISO/
ANSI

Advantages: Excellent finish on hardened materials. Sometimes


compared to grinding.

CCGW09T308S01020F
ap = 0.07 0.8 mm
fn = 0.05 0.30 mm/r

0.8
0.7
0.6

S01020F

0.5
0.4
0.3

T01020FWH

0.2
0.1
0.1

0.20

0.30

0.40

fn
Feed

First choice
GOOD CONDITIONS

C
 ontinuous cuts.
Pre-machined surface.

AVERAGE CONDITIONS

General purpose
operations.

DIFFICULT CONDITIONS

Interrupted cuts.
Unstable conditions.

HIGH FEED
HIGH FEED

CB7015

HIGH FEED

CB7015

CB7025

NORMAL FEED
NORMAL FEED

CB7015

NORMAL FEED

CB7015

CB7025

96

92-97_TRYCK.indd 96

ENG ENG
2008-02-20 08:34:27

TURNING
ISO/
ANSI

F
H F

FINISHING OF HARDENED STEEL


Positive basic-shape inserts

Single sided

Cutting
depth
ap mm

Feed
fn mm/r

0.1(0.07-0.4)
0.2(0.07-0.8)

0.18(0.05-0.25) 180
0.28(0.05-0.35) 155

CCGW 09T304S01020FWH
CCGW 09T308S01020FWH

CCGW 09T304S01020F
CCGW 09T308S01020F

CCGW 09T304S01020F
CCGW 09T308S01020F

DCGW 11T304S01020F

11T308S01020F

DCGW 11T304S01020F

11T308S01020F
TCGW 090202S01020F

090204S01020F

TCGW 110304S01020F

110308S01020F

TCGW 090202S01020F

090204S01020F
TCGW 110304S01020F

110308S01020F
VBGW 160404S01020F

160408S01020F

VBGW 160404S01020F

160408S01020F

0.1(0.07-0.4)
0.2(0.07-0.8)

0.18(0.05-0.25)
0.28(0.05-0.35)

CB7025

CCGW 09T304T01020FWH
CCGW 09T308T01020FWH

Cutting speed vc (m/min)


CB7015

CB7025

CUTTING DATA, CMC 04.1/HRC 60


CB7015

ORDERING CODE

145
130

0.1(0.07-0.4)
0.2(0.07-0.8)

0.1(0.05-0.2)
0.15(0.05-0.3)

215
190

0.1(0.07-0.4)
0.2(0.07-0.8)

0.1(0.05-0.2)
0.15(0.05-0.3)

165
150

0.1(0.07-0.4)
0.2(0.07-0.8)

0.1(0.05-0.2)
0.15(0.05-0.3)

215
190

0.1(0.07-0.4)
0.2(0.07-0.8)

0.1(0.05-0.2)
0.15(0.05-0.3)

165
150

0.07(0.04-0.2) 0.07(0.03-0.1)
0.1(0.07-0.4) 0.1(0.05-0.2)

235
215

0.1(0.07-0.4)
0.2(0.07-0.8)

215
190



0.1(0.05-0.2)
0.15(0.05-0.3)
0.07(0.04-0.2) 0.07(0.03-0.1)
0.1(0.07-0.4) 0.1(0.05-0.2)
0.1(0.07-0.4) 0.1(0.05-0.2)
0.2(0.07-0.8) 0.15(0.05-0.3)

0.1(0.07-0.4)
0.2(0.07-0.8)

0.1(0.05-0.2)
0.15(0.05-0.3)

215
190

0.1(0.07-0.4)
0.2(0.07-0.8)

0.1(0.05-0.2)
0.15(0.05-0.3)

170
165
165
150

165
150

97
ENG ENG
92-97_TRYCK.indd 97

2008-02-26 14:02:41

TURNING

External machining with CoroTurn 107,


positive basic-shape inserts

Shank sizes 0808 2525


CoroTurn 107 screw clamp design

SCLCR/L
r 95

SDJCR/L
r 93

SRDCN

SRSCR/L

(neutral)

Insert

C
95

D
93

Dimensions, mm

ar

h1

06
SCLCR/L 0808D06

1010E06

8
10

8
10

8
10

60
70

09
SCLCR/L 1212F09-M

1616H09

2020K09

12
16
20

12
16
20

12
16
20

07
SDJCR/L 1010E07


1212F07

1616H07

2020K07

10
12
16
20

10
12
16
20

11
SDJCR/L 1616H11

2020K11

2525M11

16
20
25

08

Ordering code

Right hand style shown

SRDCN 1616H08

l1

Nm

l3

f1

r1)

13
13

10
12

0.4 7IP 0.9


0.4

80
100
125

19.5 16
18
20
18
25

0.8 15IP 3.0


0.8
0.8

10
12
16
20

70
80
100
125

17
19
19
22

12
16
20
25

0.4 7IP 0.9


0.4
0.4
0.4

16
20
25

16
20
25

100
125
150

24
24
28

20
25
32

0.8 15IP 3.0


0.8
0.8

16

16

16

16

100

12

9IP 1.4

10
SRDCN 2020K10-A

2525M10-A

25
25

20
25

20
25

20
25

125
150

15

17.5

15IP 3.0

12
SRDCN 2020K12-A

2525M12-A

25
28

20
25

20
25

20
25

125
150

16

18.5

15IP 3.0

SRSCR/L 2020K10
10

2525M10

20
25

20
25

20
25

125
150

25
32

15IP 3.0

SRSCR/L 2525M12

25

25

25

150

32

15IP 3.0

12

1) r = nose radius on master insert

Ordering example: 2 pieces SCLCR 0808D06


(R = Right hand, N = Neutral, L = Left hand)

98

98-107_TRYCK.indd 98

ENG ENG
2008-02-19 15:03:14

TURNING

External machining with CoroTurn 107,


positive basic-shape inserts

Coromant Capto sizes C4 C6


CoroTurn 107 screw clamp design

SCLCR/L

SDJCR/L

r 95

r 93

SRDCN

SRSCR/L

(neutral)

Right hand style shown

Size

Ordering code

Dimensions, mm
ar

D5m

l1

f1

r1)

09

C4
C5
C6

C4-SCLCR/L -27050-09
C5-SCLCR/L -35060-09
C6-SCLCR/L -45065-09

40
50
63

50
60
65

27
35
45

0.8
0.8
0.8

15IP 3.0

07

C4

C4-SDJCR/L -27050-07

40

50

27

0.4

7IP

11

C4
C5
C6

C4-SDJCR/L -27050-11
C5-SDJCR/L -35060-11
C6-SDJCR/L -45065-11

40
50
63

50
60
65

27
35
45

0.8
0.8
0.8

15IP 3.0

08

C4
C5

C4-SRDCN -00050-08A
C5-SRDCN -00060-08A

16
16

40
50

50
60

4
4

9IP

10

C4
C5
C6

C4-SRDCN -00050-10A
C5-SRDCN -00060-10A
C6-SRDCN -00065-10A

25
25
25

40
50
63

50
60
65

5
5
5

15IP 3.0

12

C4
C5
C6

C4-SRDCN -00050-12A
C5-SRDCN -00060-12A
C6-SRDCN -00065-12A

28
28
28

40
50
63

50
60
65

6
6
6

15IP 3.0

08

C4
C5

C4-SRSCR/L -27050-08
C5-SRSCR/L -35060-08

40
50

50
60

27
35

9IP

10

C4
C5
C6

C4-SRSCR/L -27050-10
C5-SRSCR/L -35060-10
C6-SRSCR/L -45065-10

40
50
63

50
60
65

27
35
45

15IP 3.0

12

C4
C5
C6

C4-SRSCR/L -27050-12
C5-SRSCR/L -35060-12
C6-SRSCR/L -45065-12

40
50
63

50
60
65

27
35
45

15IP 3.0

Insert

95

D
93

1) r = nose radius on master insert

Nm

0.9

1.4

1.4

Ordering example: 2 pieces C4-SCLCR-27050-09


(R = Right hand, N = Neutral, L = Left hand)

99
ENG ENG
98-107_TRYCK.indd 99

2008-02-19 15:03:17

TURNING

External machining with CoroTurn 107,


positive basic-shape inserts

Shank sizes 0808 2525


CoroTurn 107 screw clamp design

SSBCR/L
r 75

SSDCR/L
r 45

STFCR/L
r 91

STGCR/L
r 91

Right hand style shown


Insert

Ordering code

Dimensions, mm
h1

SSBCR/L 1616H09

16

16

16 100

SSDCR/L 1616H09
09

2020K09

16
20

16
20

16 93.9 100 9.4 17 10.9 0.8 15IP 3.0


20 118.9 125 12.9 22 15.9 0.8

STFCR/L 1010E09

09

l1

l1s

l3

f1

f1s

15.5 13

r1)

Nm

0.8 15IP 3.0

S
75

S
45
10

10

10

70

14

12

0.4 7IP 0.9

11
STFCR/L 1212F11-B1 2) 12

1616H11-B1 2) 16

12
16

12 80
16 100

16
16

16
20

0.4 7IP 0.9


0.4

16
STFCR/L 1616H16

2020K16

2525M16

16
20
25

16
20
25

16 100
20 125
25 150

22
22
24

20
25
32

0.8 15IP 3.0


0.8
0.8

09
STGCR/L 0808D09

1010E09

8
10

8
10

8
10

60
70

13.8 10
11.8 12

0.4 7IP 0.9


0.4

11
STGCR/L 1212F11-B1 2) 12

1616H11-B1 2) 16

12
16

12 80
16 100

16.3 16
16.3 20

0.4 7IP 0.9


0.4

16
STGCR/L 1616H16

2020K16

2525M16

16
20
25

16 100
20 125
25 150

25
26
27

0.8 15IP 3.0


0.8
0.8

09

T
91

T
91

1) r = nose radius on master insert


2) For inserts with insert thickness 03 = 3.18 mm

16
20
25

20
25
32

Ordering example: 2 pieces SSBCR 1616H09


(R = Right hand, L = Left hand)

100

98-107_TRYCK.indd 100

ENG ENG
2008-02-19 15:03:19

TURNING

External machining with CoroTurn 107,


positive basic-shape inserts

Coromant Capto sizes C4 C6


CoroTurn 107 screw clamp design

STGCR/L
r 91

Right hand style shown


Size

Ordering code

Dimensions, mm
D5m

l1

f1

r1)

11

C4

C4-STGCR/L -27050-11-B1 2)

40

50

27

0.4

7IP

16

C4
C5
C6

C4-STGCR/L -27050-16
C5-STGCR/L -35060-16
C6-STGCR/L -45065-16

40
50
63

50
60
65

27
35
45

0.8
0.8
0.8

15IP 3.0

Insert

T
91

1) r = nose radius on master insert


2) For inserts with insert thickness 03 = 3.18 mm

Nm
0.9

Ordering example: 2 pieces C4-STGCR-27050-11-B1


(R = Right hand, L = Left hand)

101
ENG ENG
98-107_TRYCK.indd 101

2008-02-19 15:03:20

TURNING

External machining with CoroTurn 107,


positive basic-shape inserts

Shank sizes 1212 2525


CoroTurn 107 screw clamp design

SVJBR/L
r 93

SVHBR/L
r 10730

Right hand style shown


Insert

Ordering code

Nm

h1

l1

l3

f1

r1)

16
SVHBR/L 2020K16

2525M16

20
25

20
25

20
25

125
150

31.5
31.5

25
32

0.8
0.8

15IP 3.0

11
SVJBR/L


12
16
20
25

12
16
20
25

12
16
20
25

80
100
125
150

27
27
27
27

16
20
25
32

0.4
0.4
0.4
0.4

7IP 0.9

20
25

20
25

20
25

125
150

31.5
31.5

25
32

0.8
0.8

15IP 3.0

10730

Dimensions, mm

V
93

1212F11-B1 2)
1616H11-B1 2)
2020K11-B1 2)
2525M11-B1 2)

16
SVJBR/L 2020K16

2525M16

1) r = nose radius on master insert


2)
For inserts with insert thickness 03 = 3.18 mm

Ordering example: 2 pieces SVHBR 2020K16


(R = Right hand, L = Left hand)

102

98-107_TRYCK.indd 102

ENG ENG
2008-02-19 15:03:21

TURNING

External machining with CoroTurn 107,


positive basic-shape inserts

Coromant Capto sizes C4 C6


CoroTurn 107 screw clamp design

SVHBR/L

SVJBR/L

r 10730

r 93

Right hand style shown


Size

Ordering code

Dimensions, mm
D5m

l1

f1

r1)

11

C4

C4-SVHBR/L -27050-11-B1 2)

40

50

27

0.4

7IP

16

C4
C5
C6

C4-SVHBR/L -27050-16
C5-SVHBR/L -35060-16
C6-SVHBR/L -45065-16

40
50
63

50
60
65

27
35
45

0.8
0.8
0.8

15IP 3.0

11

C4

C4-SVJBR/L -27050-11-B1 2)

40

50

27

0.4

7IP

16

C4
C5
C6

C4-SVJBR/L -27050-16
C5-SVJBR/L -35060-16
C6-SVJBR/L -45065-16

40
50
63

50
60
65

27
35
45

0.8
0.8
0.8

15IP 3.0

Insert

Nm
0.9

10730
0.9

93

1) r = nose radius on master insert


2)
For inserts with insert thickness 03 = 3.18 mm

Ordering example: 2 pieces C4-SVHBR-27050-11-B1


(R = Right hand, L = Left hand)

103
ENG ENG
98-107_TRYCK.indd 103

2008-02-19 15:03:22

TURNING

Internal machining with CoroTurn 107,


positive basic-shape inserts

Bar diameter 8 25 mm
CoroTurn 107 screw clamp design

A...-SCLCR/L
r 95

A...-SCLCR/L...R
r 95

A...-SDUCR/L
r 93

A...-SDUCR/L...R
r 93

A...-SSKCR/L A...-SSKCR/L...R
r 75
r 75

Max overhang 4 x dmm


With internal coolant supply
Insert

Right hand style shown


Dimensions, mm

Ordering code

dmm

95

06



09


06



09

93

07


11

07


11

S
75

09

09

Cylindrical steel bar with flats

2)

l1

r1)

Nm

A08H -SCLCR/L 06
A10K -SCLCR/L 06
A12M -SCLCR/L 06
A16R -SCLCR/L 06
A16R -SCLCR/L 09
A20S -SCLCR/L 09
A25T -SCLCR/L 09

8
10
12
16
16
20
25

10 5 7
12 6 9
16 9
11
20
11
15
20
11
15
25
13
18
32
17
23

100
125
150
200
200
250
300

0.4 7IP 0.9


0.4
0.4
0.4
0.4 15IP 3.0
0.8
0.8

A08H-SCLCR/L 06-R
A10K-SCLCR/L 06-R
A12M-SCLCR/L 06-R
A16R-SCLCR/L 06-R
A16R-SCLCR/L 09-R
A20S-SCLCR/L 09-R

8
10
12
16
16
20

10
12
16
20
20
25

100
125
150
200
200
250

04 7IP 0.9
0.4
0.4
0.4
0.8 15IP 3.0
0.8

13 7 9
16 9
11
20
11
15
25
13
18
32
17
23

125
150
200
250
300

0.4 7IP 0.9


0.4
0.4
0.8 15IP 3.0
0.8

15
18
20
25

9
11
11
13

125
150
200
250

0.4 7IP 0.9


0.4
0.4
0.8 15IP 3.0

16
20

20
25

11
13

15
18

200
250

0.8 15IP 3.0


0.8

A16R -SSKCR/L 09-R 16


A20S -SSKCR/L 09-R 20

20
25

11
13

200
250

0.8 15IP 3.0


0.8

Cylindrical steel bar2)

Cylindrical steel bar with flats


A10K -SDUCR/L 07
A12M -SDUCR/L 07
A16R -SDUCR/L 07
A20S -SDUCR/L 11
A25T -SDUCR/L 11

Cylindrical steel bar2)

10
12
16
20
25

A10K -SDUCR/L 07-ER 10


A12M -SDUCR/L 07-ER 12
A16R-SDUCR/L 07-R 16
A20S-SDUCR/L 11-R 20

Cylindrical steel bar with flats


A16R -SSKCR/L 09
A20S -SSKCR/L 09

Cylindrical steel bar

2)

r = nose radius on master insert


To be used with new EasyFix sleeves. See main catalogue,
page A263.
1)

Dm min f1

5
6
9
11
11
13

Ordering example: 2 pieces A08H-SCLCR 06


(R = Right hand, L = Left hand)

104

98-107_TRYCK.indd 104

ENG ENG
2008-02-19 15:03:25

TURNING

Internal machining with CoroTurn 107,


positive basic-shape inserts

Coromant Capto sizes C4 C5


CoroTurn 107 screw clamp design

SCLCR/L

SDUCR/L

SSKCR/L

r 95

r 93

r 75

Right hand style shown


Insert

Size

Ordering code

95

93

75

D5m

f1

l1

l3

r1)

Nm

09
C4
C4-SCLCR/L -11070-09 20

-13080-09 25

-17090-09 32

16
20
25

40
40
40

11 70 47 0.8 15IP 3.0


13 80 58 0.8
17 90 69 0.8


C5
C5-SCLCR/L -11070-09 20

-13080-09 25

-17090-09 32

16
20
25

50
50
50

11 70 46 0.8 15IP 3.0


13 80 56 0.8
17 90 67 0.8

07

C4

C4-SDUCR/L -11070-07 20

16

40

11 70 47

0.4 7IP

0.9

C5

C5-SDUCR/L -11070-07 20

16

50

11 70 46

0.4 7IP

0.9

C4
C4-SDUCR/L -13080-11 25

-17090-11 32

-22110-11 40

20
25
32

40
40
40

13 80 58
17 90 69
22 110 89

0.8 15IP 3.0


0.8
0.8


C5
C5-SDUCR/L -13080-11 25

-17090-11 32

-22110-11 40

20
25
32

50
50
50

13 80 56
17 90 67
22 110 88

0.8 15IP 3.0


0.8
0.8

D 11

Dimensions, mm

Dm min D1

09

C4

C4-SSKCR -13080-09 25

20

40

13 80 58

0.8 15IP 3.0

C5

C5-SSKCR/L -13080-09 25

20

50

13 80 56

0.8 15IP 3.0

1) r = nose radius on master insert

Ordering example: 2 pieces C4-SCLCR-11070-09


(R = Right hand, L = Left hand)

105
ENG ENG
98-107_TRYCK.indd 105

2008-02-19 15:03:27

TURNING

Internal machining with CoroTurn 107,


positive basic-shape inserts

Bar diameter 10 32 mm
CoroTurn 107 screw clamp design
STFCR/L
STFCR/L...R
r 91
r 91

SVUBR/L
r 93

SVUBR/L...R
r 93

SVQBR/L
r 10730

Max overhang 4 x dmm


With internal coolant supply
Insert

Ordering code

91

09

11


16

09

11

V
93

11


16

11
16

V
10730

11


16

11

1)
2)
3)

SVQBR/L...R
r 10730

Right hand style shown


Dimensions, mm
dmm Dm min f1

Cylindrical steel bar with flats

l1

Nm

r1)

A10K -STFCR/L 09
A12M -STFCR/L 09
A12M -STFCR/L 11-B1 3)
A16R -STFCR/L 11-B1 3)
A20S -STFCR/L 11-B1 3)
A25T -STFCR/L 16
A32T -STFCR/L 16

10
12
12
16
20
25
32

13
7
16 9
16 9
20
11
25
13
32
17
40
22

9
11
11
15
18
23
30

125
150
150
200
250
300
300

0.4 7IP 0.9


0.4
0.4 7IP 0.9
0.4
0.4
0.8 15IP 3.0
0.8

A10K -STFCR/L 09-R


A12M -STFCR/L 09-R
A12M -STFCR/L 11-RB1 3)
A16R-STFCR/L 11-RB1 3)
A20S -STFCR/L 11-RB1 3)

10
12
12
16
20

13 7
16 9
16 9
20
11
25
13

125
150
150
200
250

0.4 7IP
0.4
0.4 7IP
0.4
0.4

16
20
25
25
32

22
27
33
33
40

13
15
18
18
22

15
18
23
23
30

200
250
300
300
300

0.4 7IP 0.9


0.4
0.4
0.8 15IP 3.0
0.8

A16R -SVUBR/L 11-ERB13) 16


A20S -SVUBR/L 11-ERB13) 20

22
27

13
15

200
250

0.4 7IP
0.4

16
20
25
25
32

22
27
33
33
40

13
15
18
18
22

15
18
23
23
30

200
250
300
300
300

0.4 7IP 0.9


0.4
0.4
0.8 15IP 3.0
0.8

A16R -SVQBR/L 11-ERB13) 16


A25S -SVQBR/L 11-ERB13) 20

22
27

13
15

200
250

0.4 7IP
0.4

Cylindrical steel bar2)

Cylindrical steel bar with flats


A16R -SVUBR/L 11-EB1 2)
A20S -SVUBR/L 11-EB1 2)
A25T -SVUBR/L 11-DB1 2)
A25T -SVUBR/L 16-D
A32T -SVUBR/L 16

Cylindrical steel bar2)

Cylindrical steel bar with flats


A16R -SVQBR/L 11-EB1 3)
A20S -SVQBR/L 11-EB1 3)
A25T -SVQBR/L 11-DB1 3)
A25T -SVQBR/L 16-D
A32T -SVQBR/L 16

Cylindrical steel bar2)

r = nose radius on master insert


To be used with new EasyFix sleeves. See main catalogue, page A263.
For inserts with insert thickness 03 = 3.18 mm

0.9
0.9

0.9

0.9

Ordering example: 2 pieces A10K-STFCR 09


(R = Right hand, L = Left hand)

106

98-107_TRYCK.indd 106

ENG ENG
2008-02-19 15:03:30

TURNING

Internal machining with CoroTurn 107,


positive basic-shape inserts

Coromant Capto sizes C4 C6


CoroTurn 107 screw clamp design

STFCR/L

SVQBR/L

r 91

r 10730

Right hand style shown


Insert

Size

Ordering code

Dm min D1

D5m f1

11
C4
C4-STFCR/L -11070-11-B12)

-13080-11-B12)

C5
C5-STFCR/L -11070-11-B12)

-13080-11-B12)

20
25
20
25

16
20
16
20

40
40
50
50

16
C4
C4-STFCR/L -17090-16

-22110-16

C5
C5-STFCR/L -17090-16

-22110-16

32
40
32
40

25
32
25
32

11
C4
C4-SVQBR/L -13070-11-B12) 25

-15080-11-B12) 27

C5
C5-SVQBR/L -15080-11-B12) 27
16
C4
C4-SVQBR/L -18090-16

-22110-16

C5
C5-SVQBR/L -18090-16

-22110-16

C6
C6-SVQBR/L -22120-16

91

10730

1)
2)

Dimensions, mm

r = nose radius on master insert


For inserts with insert thickness 03 = 3.18 mm

33
40
33
40
40

l1

l3

r1)

11 70
13 80
11 70
13 80

47
57
46
56

0.4
0.4
0.4
0.4

7IP

0.9

7IP

0.9

40
40
50
50

17 90
22 110
17 90
22 110

69
89
67
88

0.8
0.8
0.8
0.8

15IP 3.0

20
20
20

40
40
50

13 70
15 80
15 80

48 0.4
58 0.4
57 0.4

7IP

0.9

7IP

0.9

25
32
25
32
32

40
40
50
50
63

18 90
22 110
18 90
22 110
22 120

69
89
67
88
94

15IP 3.0

0.8
0.8
0.8
0.8
0.8

Nm

15IP 3.0

15IP 3.0
15IP 3.0

Ordering example: 2 pieces C4-STFCR-11070-11-B1


(R = Right hand, L = Left hand)

107
ENG ENG
98-107_TRYCK.indd 107

2008-02-19 15:03:32

PARTING AND GROOVING

ISO/ANSI

How to use the guide

Define the operation

P N
M S
K H

Go to the insert page for


insert geometries, grades and
cutting data

Go to the tool holder page for


selecting holder

P M K N S H
Parting

CoroCut

T-MAX Q-Cut

Page 110

Grooving

Page 112

Pages 124-126

CoroCut

Pages 116-119

Turning

Pages 124-126

CoroCut

Page 120

Internal grooving

Page 127

CoroCut

Page 110

Threading

Pages 124-126

CoroCut

Page 120

Face grooving

Pages 124-126

CoroCut

Page 114

Profiling

Page 122

Pages 128-129

T-MAX U-LOCK

External
Page 132

Internal
Page 134

External
Page 133

Internal
Page 135

108

108-129_TRYCK.indd 108

ENG ENG
2008-02-19 12:02:43

PARTING AND GROOVING

General guidelines

Overview of grades
P

ISO/ANSI

ISO/ANSI

ISO/ANSI

ISO/ANSI

ISO/ANSI

Wear resistance

GC
4225
GC
1125
GC
2135

CB
7015

GC
1125
GC
2135

GC
3115
GC
4225
GC
1125

GC
1005

GC
1105

H13A

H13A

GC
1125

GC
1125
GC
2135

New, all-round
grade

Stable

Conditions

ISO/ANSI

Unstable

Toughness

Dimensions for CoroCut inserts

Dimensions for T-MAX Q-Cut inserts

Feed direction

Tolerances on la dimension
Geometry

Tolerance,
mm

CoroCut

-CF, -CM, -CR, -GM, -RM, -TF, -TM

0/+0.1

-GF, -GE, -RO, -RE, , -RS, AM

0.02

fnx the straight, radial feed


towards the center
fnz the straight, axial feed along
the center line

fnz
fnx

T-Max Q-Cut

-5F, -5E, -4E,

0/+0.25

109
ENG ENG
108-129_TRYCK.indd 109

2008-02-19 12:02:44

PARTING AND GROOVING

ISO/ANSI

Parting off

P N
M S
K H

CoroCut

First choice!
GOOD CONDITIONS

AVERAGE CONDITIONS

DIFFICULT CONDITIONS

The low feed choice

The medium feed choice

The high feed choice

For parting off tubes

For parting off tubes and bars

-CM

-CF

Good chip control at low feeds.


Positive geometry eliminates the
risk of built up edges.
Soft cutting action.
G
 enerates good surface finish, due
to wiper design on the side.

For parting off bars

-CR

R
 ecommended for thin-walled tubes
and small diameter components.

S
 trong cutting edges, reduce risk
of edge fractures.

Positive geometry eliminates the risk


of built up edges.

For parting off bars and interrupted cuts.

Low cutting forces resulting in reduced vibration.

Radial feed

Radial feed

Radial feed

Insert width (la), mm

Insert width (la), mm

Insert width (la), mm

Feed (fnx), mm/r

Feed (fnx), mm/r

Feed (fnx), mm/r

-CF / GC1125

-CM / GC1125

-CR / GC2135

-CF / GC1125

-CM / GC2135

-CR / GC2135

-CF / GC1125

-CM / GC4225

-CR / GC4225

-CF / GC1125

-CM / GC1125

-CR / GC2135

110

108-129_TRYCK.indd 110

ENG ENG
2008-02-19 12:02:45

PARTING AND GROOVING

Parting off
CoroCut

1)

0.06 (0.03 0.17)

0
5
0
5
0
5
0
5
0
5

19.0
19.0
18.9
18.9
18.9
18.8
24.1
24.1
24.1
24.1

0.06 (0.03 0.17)


0.05 (0.03 0.15)
0.08 (0.03 0.15)
0.07 (0.03 0.13)
0.13 (0.04 0.25)
0.11 (0.03 0.23)
0.12 (0.05 0.24)
0.11 (0.05 0.22)
0.15 (0.07 0.30)
0.14 (0.06 0.27)

N123F2-0250-0003-CR 2.50
R/L123F2-0250-0503-CR 2.50

0 0.30 18.9
5 0.30 18.9

0.12 (0.04 0.19)


0.11 (0.03 0.17)

G

H

J

K

N123G2-0300-0003-CR
R/L123G2-0300-0503-CR
N123H2-0400-0003-CR
R/L123H2-0400-0503-CR
N123J2-0500-0004-CR
R/L123J2-0500-0504-CR
N123K2-0600-0004-CR

0
5
0
5
0
5
0

0.15 (0.05 0.28)


0.14 (0.05 0.25)
0.18 (0.10 0.32)
0.16 (0.09 0.28)
0.20 (0.11 0.35)
0.18 (0.10 0.32)
0.23 (0.12 0.40)

140

To correspond with seat size on holder.

3.00
3.00
4.00
4.00
5.00
5.00
6.00

0.30
0.30
0.30
0.30
0.40
0.40
0.40

18.9
18.8
23.7
23.7
23.7
23.6
23.5

First choice
GC1125

0.20
0.20
0.20
0.20
0.20
0.20
0.20
0.20
0.20
0.20

vc m/min
140

2.00
2.00
2.50
2.50
3.00
3.00
4.00
4.00
5.00
5.00

First choice
GC2135

GC1125

0 0.20 12.9

N123E2-0200-0002-CM
R/L123E2-0200-0502-CM
N123F2-0250-0002-CM
R/L123F2-0250-0502-CM
N123G2-0300-0002-CM
R/L123G2-0300-0502-CM
N123H2-0400-0002-CM
R/L123H2-0400-0502-CM
N123J2-0500-0002-CM
R/L123J2-0500-0502-CM

GC1125

N123D2-0150-0002-CM 1.50

E

F

G

H

J

25

vc m/min
95

0.10 (0.04 0.18)


0.09 (0.04 0.16)

GC4225

0 0.15 23.3
5 0.15 25.3

GC1125

N123H2-0400-0001-CF
4.00
R/L123H2-0400-0501-CF 4.00

25

125

0.08 (0.04 0.15)


0.07 (0.04 0.13)

GC4225
GC2135

0 0.10 18.4
5 0.15 18.3

First choice

vc m/min
20

N123G2-0300-0001-CF
3.00
R/L123G2-0300-0501-CF 3.00

P M K S

125

fnx mm/r

GC1125

0.04 (0.02 0.12)


0.04 (0.02 0.11)

ar

GC1125

0 0.10 18.4
5 0.15 18.4

125

N123F2-0250-0001-CF
2.50
R/L123F2-0250-0501-CF 2.50

GC2135

r r

90

la

GC2135

GC4225
GC1125
GC2135

Grade recommendations and


cutting data
Grades

90

Dimensions, mm

Ordering code

140

Parting off tubes


Parting off tubes and bars
Parting off bars

High feed

Medium feed

Low feed

Seat
size1)

Ordering example: 10 pieces N123F2-0250-0001-CF 1125


R= Right hand, N = Neutral, L = Left hand

111
ENG ENG
108-129_TRYCK.indd 111

2008-02-19 12:02:46

PARTING AND GROOVING

ISO/ANSI

Parting off

P N
M S
K H

T-Max Q-Cut

First choice!
GOOD CONDITIONS

AVERAGE CONDITIONS

DIFFICULT CONDITIONS

The low feed choice

The medium feed choice

The high feed choice

For pip and burr free parting

For parting off tubes and bars

For parting off bars

-5F

-4E

-5E

Sharp cutting edge.

Low cutting forces.

Strong cutting edge.

Wide choice of front angles

R
 ecommended for tubes and small
diameter components.

E
 xcellent for interrupted cuts and
tough demanding operations.

Radial feed

Radial feed

Radial feed

Insert width (la), mm

Insert width (la), mm

Insert width (la), mm

Feed (fnx), mm/r

Feed (fnx), mm/r

Feed (fnx), mm/r

PP

-5F / GC1125

-5E / GC1125

-4E / GC2135

-5F / GC1125

-5E / GC2135

-4E / GC2135

-5F / GC1125

-5E / GC4225

-4E / GC4225

-5E / H13A

-4E / H13A

-5E / GC1125

-4E / GC2135

N
S

-5F / GC1125

112

108-129_TRYCK.indd 112

ENG ENG
2008-02-19 12:02:46

PARTING AND GROOVING

Parting off
T-Max Q-Cut
Dimensions, mm Grade recommendations and
cutting data
Grades

0.20
0.10
0.10
0.10

0.08 (0.03 0.20)


0.07 (0.03 0.18)
0.07 (0.03 0.17)
0.06 (0.02 0.15)

40

N151.2 -400-5F
R/L151.2-400 05-5F
-400 08-5F

50

N151.2 -500-5F
R/L151.2-500 05-5F

20

N151.2-200-5E

25

30

40

50

60


N151.2-250-5E

N151.2-300-5E

R/L151.2-300 05-5E
N151.2-400-5E

R/L151.2-400 05-5E
N151.2-500-5E

R151.2-500 05-5E
L151.2-500 05-5E
N151.2-600-5E

R/L151.2-600 05-5E

25

N151.2-250-4E

30

40

50

60

4.00 0
4.00 5
4.00 8

0.20 0.10 (0.05 0.25)


0.10 0.09 (0.04 0.22)
0.10 0.08 (0.04 0.21)

5.00 0
5.00 5

0.20 0.12 (0.05 0.30)


0.10 0.11 (0.05 0.27)

2.00

0.20 0.06 (0.03 0.17)

2.50

0.20 0.08 (0.03 0.15)

3.00
3.00

0
5

0.20 0.13 (0.04 0.25)


0.20 0.11 (0.03 0.23)

4.00
4.00

0
5

0.20 0.12 (0.05 0.24)


0.20 0.11 (0.04 0.22)

5.00
5.00
5.00

0
5
5

0.20 0.15 (0.04 0.24)


0.20 0.14 (0.04 0.22)
0.20 0.14 (0.04 0.22)

6.00
6.00

0
5

0.20 0.20 (0.09 0.36)


0.20 0.18 (0.08 0.33)

2.50

0.30 0.10 (0.03 0.17)

3.00
3.00

0
5

0.30 0.12 (0.05 0.24)


0.30 0.11 (0.04 0.22)

4.00
4.00

0
5

0.30 0.15 (0.10 0.30)


0.30 0.14 (0.09 0.27)

5.00
5.00

0
5

0.40 0.18 (0.10 0.35)


0.30 0.16 (0.09 0.31)

6.00
6.00

0
5

0.40 0.22 (0.13 0.39)


0.30 0.20 (0.11 0.35)

First choice

vc m/min
140

GC1125

0
5
8
12

25

3.00
3.00
3.00
3.00

vc m/min

GC1125

N151.2 -300-5F
R/L151.2-300 05-5F
-300 08-5F
-300 12-5F

25

30


GC1125

0.06 (0.03 0.15)


0.05 (0.03 0.14)
0.05 (0.02 0.13)
0.05 (0.02 0.11)
0.04 (0.02 0.11)

95

0.20
0.10
0.10
0.10
0.10

H13A

0
5
8
12
15

First choice

125

2.50
2.50
2.50
2.50
2.50

1500

N151.2 -250-5F
R/L151.2-250 05-5F
-250 08-5F
-250 12-5F
-250 15-5F

P M K N S
GC1125

25



GC1125

0.04 (0.03 0.12)


0.04 (0.03 0.11)
0.03 (0.03 0.10)
0.03 (0.02 0.09)
0.03 (0.02 0.09)
0.02 (0.02 0.07)

125

0.20
0.10
0.10
0.10
0.10
0.10

140

fnx mm/r

0
5
8
12
15
20

GC2135
GC4225

2.00
2.00
2.00
2.00
2.00
2.00

GC1125

N151.2-200-5F
R/L151.2-200 05-5F
-200 08-5F
-200 12-5F
-200 15-5F
-200 20-5F

90

la

20




Pip and burr free

Parting off tubes and bars

H13A
GC4225
GC1125
GC2135

Ordering code

Parting off bars

Medium feed

Low feed

Seat
size1)

1)



To correspond with seat size on holder.

GC1125

H13A

GC4225

GC1125

GC2135

25

125

415

90

vc m/min
140

High feed

First choice


N151.2-300-4E

R/L151.2-300 05-4E
N151.2-400-4E

R/L151.2-400 05-4E
N151.2-500-4E

R/L151.2-500 05-4E
N151.2-600-4E

R/L151.2-600 05-4E

Ordering example: 10 pieces N151.2-200-5F 1125


R= Right hand, N = Neutral, L = Left hand

113
ENG ENG
108-129_TRYCK.indd 113

2008-02-19 12:02:47

PARTING AND GROOVING

ISO/ANSI

Grooving

P N
M S
K H

CoroCut

First choice!
GOOD CONDITIONS

AVERAGE CONDITIONS

DIFFICULT CONDITIONS

The low feed choice

The medium feed choice

The low feed choice


For grooving of hard
materials

-GF

-GM

S01025

Sharp cutting edge.

Outstanding chip control.

Low cutting forces and good


surface finish.

CBN tipped insert.

R
 educes chip width giving good
surface finish on component.

C
 lose tolerances and excellent
surface finish on component.

Radial feed

Radial feed

Radial feed

Insert width (la), mm

Insert width (la), mm

Insert width (la), mm

Tight tolerances.

Feed (fnx), mm/r

Feed (fnx), mm/r

PP

-GF / GC1125

-GM / GC4225

-GF / GC1125

-GM / GC1125

-GF / GC1125

-GM / GC3115

-GF / H13A

-GM / H13A

-GF / GC1105

Feed (fnx), mm/r

S01025 / CB7015

114

108-129_TRYCK.indd 114

ENG ENG
2008-02-19 12:02:48

PARTING AND GROOVING

Grooving
CoroCut
Ordering code
GC1105
H13A
GC3115
GC4225
GC1125
CB7015

Dimensions,
mm

la

ar

Grade recommendations and


cutting data
Grades
fnx mm/r

P M K N S H

H
N123H2 -0400-0002-GF


-0400-0004-GF

-0475-0004-GF


-0475-0008-GF



-0500-0002-GF

-0500-0004-GF

4.00
4.00
4.75
4.75
5.00
5.00

24.4
24.4
24.1
24.1
24.4
24.4

0.10 (0.05 0.22)


0.10 (0.05 0.22)
0.10 (0.05 0.22)
0.10 (0.05 0.22)
0.10 (0.05 0.24)
0.10 (0.05 0.24)

6.00 0.20 24.4

0.12 (0.06 0.29)

8.00 0.20 29.6

0.18 (0.09 0.40)

E
N123E2 -0185-0001-GF 1.85 0.10 19.3

-0215-0001-GF 2.15 0.10 19.3

0.08 (0.04 0.16)


0.08 (0.04 0.16)

N123F2 -0265-0002-GF 2.65 0.20 19.2

0.09 (0.05 0.20)

N123G2 -0315-0002-GF 3.15 0.20 19.2

0.09 (0.05 0.20)

N123H2 -0415-0002-GF 4.15 0.20 24.4

0.10 (0.05 0.22)

N123J2 -0515-0002-GF 5.15 0.20 24.4

0.10 (0.05 0.24)

N123G1 -030004S01025 3.00 0.40

0.20
0.40
0.40
0.80
0.20
0.40

1)
2)

N123J1 -060004S01025 6.00 0.40

N123L1 -080008S01025 8.00 0.80

N123J2 -0500-0004-GM

N123K2 -0600-0004-GM

N123L2 -0800-0005-GM

To correspond with seat size on holder.


Tolerances, mm la = +0.09 / +0.13.

2.00 0.20 18.8

0.06 (0.03 0.10)

3.00 0.30 18.2

0.08 (0.05 0.15)

4.00 0.30 23.0

0.11 (0.05 0.15)

5.00 0.40 22.9

0.12 (0.07 0.20)

6.00 0.40 22.7

0.13 (0.07 0.20)

8.00 0.50 28.4

0.14 (0.08 0.22)

GC1125

H13A

GC1125

GC1125

25

95

140

415

CB7015
H13A

N123H2 -0400-0003-GM

First choice

GC3115

N123G2 -0300-0003-GM

0.07 (0.03 0.12)

vc m/min
130

vc m/min

0.05 (0.02 0.10)

1500

N123E2 -0200-0002-GM

0.05 (0.02 0.10)


0.05 (0.02 0.10)

GC4225

First choice

0.03 (0.02 0.08)

160

Medium feed

H
N123H1 -040004S01025 4.00 0.40

-050004S01025 5.00 0.40

vc m/min

135

CoroCut 1-edge

GC1125

First choice

For circlip grooves

2)

CoroCut 2-edge

H13A

vc m/min

125







N123K2 -0600-0002-GF
N123L2 -0800-0002-GF

GC1105

0.09 (0.05 0.20)


0.09 (0.05 0.20)

35

N123G2 -0300-0002-GF 3.00 0.20 19.2



-0300-0004-GF 3.00 0.40 19.2

GC1125

95

0.08 (0.04 0.16)


0.08 (0.04 0.16)

1500

N123E2 -0200-0002-GF 2.00 0.20 19.2



-0200-0004-GF 2.00 0.40 19.2

GC1125

125

0.07 (0.03 0.14)

140

N123D2 -0150-0001-GF 1.5 0.10 13.3

GC1125

Low feed

GC1125

First choice

CoroCut 2-edge

125

Seat
size1)

Ordering example: 10 pieces N123D2-0150-0001-GF 1125


N = Neutral

115
ENG ENG
108-129_TRYCK.indd 115

2008-02-19 12:02:48

PARTING AND GROOVING

ISO/ANSI

Profiling

P N
M S
K H

CoroCut

First choice!
GOOD CONDITIONS

AVERAGE CONDITIONS

DIFFICULT CONDITIONS

The low feed choice

The medium feed choice

Profiling of hardened
materials

S01025

-RM

-RO

O
 utstanding chip control at low
feeds and cutting depths.

Excellent for profiling in all materials

CBN tipped insert

Outstanding chip control.

Good surface finish.

Good surface finish.

Outstanding productivity and exceptional surface finish


1-edged insert

Axial feed

Axial feed

Axial feed

Cutting depth (ap), mm

Cutting depth (ap), mm

Cutting depth (ap), mm

Feed (fnz), mm/r

Feed (fnz), mm/r

PP

-RO / GC1125

-RM / GC4225

-RO / GC1125

-RM / GC1125

-RO / GC1125

-RM / GC4225

-RO / GC1105

Feed (fnz), mm/r

S01025 / CB7015

116

108-129_TRYCK.indd 116

ENG ENG
2008-02-19 12:02:49

PARTING AND GROOVING

Profiling
CoroCut
Dimensions, mm

Ordering code
GC1105
GC4225
GC1125
CB7015

Grade recommendations and


cutting data2)
Grades
fnx mm/r

P M K N S H

0.15 (0.10 0.20)

4.00
4.50
5.00

2.00
2.25
2.50

23.4
23.1
22.8

0.15 (0.10 0.20)


0.15 (0.10 0.20)
0.15 (0.10 0.20)

6.00

3.00

22.3

0.20 (0.15 0.25)

8.00

4.00

27.4

0.20 (0.15 0.25)

vc m/min

1.50

18.6

0.15 (0.10 0.20)

4.00

2.00

18.1

0.15 (0.10 0.20)

H
N123H2 -0400-RM

-0500-RM

4.00
5.00

2.00
2.50

23.2
22.7

0.15 (0.10 0.20)


0.15 (0.10 0.20)

N123J2 -0600-RM

6.00

3.00

22.2

0.20 (0.15 0.25)

N123L2 -0800-RM

8.00

4.00

27.0

0.20 (0.15 0.25)

vc m/min

1)
2)

N123J1 -0600S01025

To correspond with seat size on holder.


Recommended starting value for fnz = 2.5 x fnx.

3.00

1.50

2.5

0.03 (0.02 0.08)

4.00
5.00

2.00
2.50

3.0
3.5

0.05 (0.02 0.1)


0.05 (0.02 0.1)

6.00

3.00

4.0

0.05 (0.02 0.1)

CB7015

N123F1 -0300S01025

H
N123H1 -0400S01025

-0500S01025

First choice

iW

vc m/min
135

Medium feed

CoroCut 1-edge

125

3.00

N123G2 -0400-RM

GC4225

N123F2 -0300-RM

160

Medium feed

GC4225

First choice

CoroCut 2-edge

GC1105

0.10 (0.07 0.13)

35

18.7

GC1125

19.3

1.50

95

1.00

3.00

GC1125



H
N123H2 -0400-RO


-0450-RO

-0500-RO

J
N123J2 -0600-RO

L
N123L2 -0800-RO

125

2.00

N123F2 -0300-RO

140

N123E2 -0200-RO

GC1125

Low feed

GC1125

First choice

CoroCut 2-edge

125

Seat
size1)

Ordering example: 10 pieces N123E2-0200-RO 1125


N = Neutral

117
ENG ENG
108-129_TRYCK.indd 117

2008-02-19 12:02:50

PARTING AND GROOVING

ISO/ANSI

Profiling

P N
M S
K H

CoroCut

First choice!
GOOD CONDITIONS

AVERAGE CONDITIONS

The low feed choice

The medium feed choice

Profiling of non-ferrous
materials

Profiling of non-ferrous
materials

-RS

-AM

Diamond tipped insert

Good chip flow giving good surface finish.

O
 utstanding productivity and
exceptional surface finish

S
 harp cutting edge.

For use under stable conditions.


1-edged insert

Axial feed

Axial feed

Cutting depth (ap), mm

Cutting depth (ap), mm

Feed (fnz), mm/r

-RS / CD10

Feed (fnz), mm/r

-AM / GC1005

118

108-129_TRYCK.indd 118

ENG ENG
2008-02-19 12:02:50

PARTING AND GROOVING

Profiling
CoroCut
Ordering code

Dimensions, mm
CD10
GC1005

Seat
size1)

Grade recommendations and


cutting data
Grades

la

ar

iW

fnx mm/r

N123F1 -0300-RS

3.00

1.50

2.5

0.10 (0.05 0.15)

H
N123H1 -0400-RS

-0500-RS

4.00
5.00

2.00
2.50

3.0
3.5

0.12 (0.10 0.19)


0.12 (0.10 0.19)

N123J1 -0600-RS

6.00

3.00

4.0

0.17 (0.15 0.24)

N123L1 -0800-RS

8.00

4.00

5.0

0.18 (0.15 0.22)

N
First choice

vc m/min
2100

Low feed

CD10

CoroCut 1-edge

First choice

N123J2 -0600-AM

6.00

3.00

22.2

0.20 (0.16 0.24)

N123L2 -0800-AM

8.00

4.00

27.3

0.20 (0.16 0.24)

GC1005

J
L

vc m/min
1900

Medium feed

CoroCut 2-edge

1)

To correspond with seat size on holder.

Ordering example: 10 pieces N123F1-0300-RS CD10


N = Neutral

119
ENG ENG
108-129_TRYCK.indd 119

2008-02-19 12:02:51

PARTING AND GROOVING

ISO/ANSI

Turning

P N
M S
K H

CoroCut

First choice!
GOOD CONDITIONS

AVERAGE CONDITIONS

The low feed choice

The medium feed choice

-TF
Radial feed

For general turning

For plunge turning

-TF

Insert width (la), mm

-TM

Positive geometry eliminates the risk


of built up edges.
G
 ood chip control and surface finish.

Productive machining.
P
 ositive geometry eliminates the risk of
built up edges.

Feed (fnx), mm/r

Wiper design on the side.

-TM

Axial feed

Axial feed

Radial feed

Cutting depth (ap), mm

Cutting depth (ap), mm

Insert width (la), mm

Feed (fnz), mm/r

Feed (fnz), mm/r

PP

-TF / GC1125

-TM / GC4225

-TF / GC1125

-TM / GC2135

-TF / GC4225

-TM / GC4225

-TF / H13A

-TM / H13A

-TF / GC1105

-TM / H13A

Feed (fnx), mm/r

120

108-129_TRYCK.indd 120

ENG ENG
2008-02-19 12:02:52

PARTING AND GROOVING

Turning
CoroCut

la

ar

ap

fnx mm/r

P M K N S

6.00

0.40 23.3 3.8 0.14 (0.07 0.19)

8.00

0.80 28.0 7.0 0.18 (0.10 0.23)

vc m/min

2)

N123J2 -0500-0004-TM

-0500-0008-TM

5.00
5.00

0.40 23.4 4.6 0.14 (0.11 0.18)


0.80 23.0 4.6 0.14 (0.11 0.18)

N123K2 -0600-0004-TM

-0600-0008-TM

6.00
6.00

0.40 23.4 4.5 0.16 (0.12 0.20)


0.80 23.0 4.5 0.16 (0.12 0.20)

N123L2 -0800-0008-TM

-0800-0012-TM

8.00
8.00

0.80 28.0 7.0 0.18 (0.14 0.22)


1.20 27.6 7.0 0.18 (0.14 0.22)

To correspond with seat size on holder.


Recommended starting value for fnz = 1.5 x fnx.

vc m/min
15

0.40 23.4 4.6 0.12 (0.08 0.16)


0.80 23.4 4.6 0.12 (0.08 0.16)

H13A
H13A

0.40 18.4 3.5 0.12 (0.07 0.16)

4.00
4.00

125

3.00

N123H2 -0400-0004-TM

-0400-0008-TM

GC4225

N123G2 -0300-0004-TM

160

Medium feed
1)

GC4225

First choice

CoroCut 2-edge

1500

H13A

0.40 23.3 5.0 0.13 (0.08 0.18)

GC1105

5.00

35

0.40 23.3 5.0 0.12 (0.06 0.16)

GC4225

0.30 18.5 2.6 0.10 (0.03 0.14)

4.00

125

3.00



N123J2 -0500-0004-TF
N123K2 -0600-0004-TF
N123L2 -0800-0008-TF

1500

N123H2 -0400-0004-TF

GC1125

N123G2 -0300-0003-TF

140

Low feed

GC1125

First choice

CoroCut 2-edge

125

Grade recommendations
CoroKey cutting data2)
Grades
Max.

GC2135

Dimensions, mm

90

Ordering code
GC1105
H13A
GC4225
GC1125
GC2135

Seat
size1)

Ordering example: 10 pieces N123G2-0300-0003-TF 1125


N = Neutral

121
ENG ENG
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2008-02-26 14:29:04

PARTING AND GROOVING

Parting off
Double ended blades for tool block
CoroCut and T-MAX Q-Cut
Note! When using CoroCut 2-edged insert, the ar of
the insert gives the maximum depth of cut.

CoroCut

T-Max Q-Cut
1)

2)

Parting blade

Seat size 4)

3)

Gauge insert

Ordering code

ar

max

CoroCut

h1

l1

Key5)

N123D15-21A2
N123D15-25A2

515 1)
15 2)

25.9
31.9

21.4 110
25.0 150

5680 058-01
5680 058-01

N123D2-0150-CM

N123E15-21A2
N123E20-25A2

515 1)
20 2)

25.9
31.9

21.4 110
25.0 150

5680 058-01

N123E2-0200-CM

N123F30-21A2
N123F55-25A2

30 3)
55 3)

25.9
31.9

21.4 110
25.0 150

5680 058-01

N123F2-0250-CM

N123G30-21A2
N123G55-25A2

30 3)
55 3)

25.9
31.9

21.4 110
25.0 150

5680 058-01

N123G2-0300-CM

N123H55-25A2

55 3)

31.9

25.0 150

5680 058-01

N123H2-0400-CM

N123J55-25A2

55

31.9

25.0 150

5680 058-01

N123J2-0500-CM

N123K55-25A2

55 3)

31.9

25.0 150

5680 058-01

N123K2-0600-CM

3)

T-MAX Q-Cut

20

151.2 -21-20

35

25.9

21.4 110

5680 057-021

N151.2-200-5E

25

151.2 -21-25

-25-25

35
60

25.9
31.9

21.4 110
25.0 150

5680 057-021

N151.2-250-5E

30

151.2 -21-30

-25-30

35
60

25.9
31.9

21.4 110
25.0 150

5680 057-021

N151.2-300-5E

40

151.2 -21-40

-25-40

35
60

25.9
31.9

21.4 110
25.0 150

5680 057-011

N151.2-400-5E

50

151.2 -25-50

60

31.9

25.0 150

5680 057-011

N151.2-500-5E

60

151.2 -25-60

60

31.9

25.0 150

5680 057-011

N151.2-600-5E

Blade with curved re-inforcement.


Blade with straight re-inforcement.
3)
Blade without re-inforcement.
For stability adjust to shortest position.
4)
To correspond with seat size on insert.
5)
Optional part, to be ordered separately.
1)
2)

Ordering example: 2 pieces N123D15-21A2


N = Neutral

122

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ENG ENG
2008-02-26 14:36:54

PARTING AND GROOVING

Tool block for parting off blades

Tool block

Tool block

Ordering code

For T-Max

Q-Cut

ar
max

b21 bc f1

h1

h2

h7 l1

l21 l22

For CoroCut blades

blades

N123D15-21A2
N123E15-21A2
N123F30-21A2
N123G30-21A2

151.2-21-20 35
151.2-21-25
151.2-21-30
151.2-21-40

151.2-2020-21M 18 20 13.4 20 20 45.5 10 80 5 70


151.2-2520-21 18 20 13.4 25 25 45.5 10 80 5 70

N123D15-25A2 R/LF123E25-25B1
N123E20-25A2 R/LF123F25-25B1
N123F55-25A2 R/LF123G25-25B1
N123G55-25A2 R/LF123H25-25B1
N123H55-25A2
N123J55-25A2
N123K55-25A2

151.2-25-25 60
151.2-25-30
151.2-25-40
151.2-25-50
151.2-25-60

151.2-2020-25
151.2-2520-25
151.2-3232-25

Coolant
adaptor (optional)

18 20 13.4 20 25 52.5 10 120 5 110


18 20 13.4 25 25 52.5 10 120 5 110
18 32 13.4 32 32 54.5 5 120 5 110

b22

h21 h22

l23

l24

5691 050-011 17

10 28

26

16.2 17.2 G1/4

l25

Dth

Ordering example: 2 pieces 151.2-2020-21M

123
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2008-02-19 12:02:53

PARTING AND GROOVING

External cutting units for parting, grooving,


profiling and turning
CoroCut

Coromant Capto

Note! When using CoroCut 2-edged insert, the ar of the insert gives

the maximum depth of cut.

Seat
Ordering code
2)

size

ar 1)

D5m

f1

Gauge insert
l1

40
50

27
35

55
55

N123D2-0150-CM 3.5

C4-R/LF123 D15-27055B
C5-R/LF123 D15-35055B

max
15
15

C4-R/LF123 E15-27055B
C5-R/LF123 E15-35060B

15
15

40
50

27
35

55
60

N123E2-0200-CM 4.0

C4-R/LF123 F20-27060B
C5-R/LF123 F20-35060B

20
20

40
50

27
35

60
60

N123F2-0250-CM

C4-R/LF123 G20-27060B
C5-R/LF123 G20-35060B
C6-R/LF123 G20-45065B

20
20
20

40
50
63

27
35
45

60
60
65

N123G2-0300-GM 5.0

C4-R/LF123 H25-27067B
C5-R/LF123 H25-35067B
C6-R/LF123 H25-45070B

25
25
25

40
50
63

27
35
45

67
67
70

N123H2-0400-GM 7.0

C4-R/LF123 J25-27067B
C5-R/LF123 J25-35067B
C6-R/LF123 J25-45070B

25
25
25

40
50
63

27
35
45

67
67
70

N123J2-0500-GM

6.0

C4-R/LF123 K25-27070B
C5-R/LF123 K25-35070B
C6-R/LF123 K25-45075B

25
25
25

40
50
63

27
35
45

70
70
75

N123K2-0600-CR

6.0

C5-R/LF123L25-35070B
C6-R/LF123L25-45075B

25
25

50
63

35
45

70
75

N123L2-0800-GM

7.0

1)
2)

For max stability choose a holder with shortest possible ar.


To correspond with seat size on insert.

Nm

4.0

Ordering example: 2 pieces C4-RF123D15-27055B


R = Right hand, L = Left hand

124

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ENG ENG
2008-02-19 12:02:54

PARTING AND GROOVING

External shank tools for parting, grooving,


profiling and turning
CoroCut
Note! When using CoroCut 2-edged insert, the ar of the insert gives

the maximum depth of cut.

Seat
size

Ordering code
Shank tools

Gauge insert

ar1)
max
D
R/LF123D08 -1212B 8

-1616B 8

-2020B 8

-2525B 8

f1

h1

l1

l3

12
16
20
25

13
17
21
26

12
16
20
25

12
16
20
25

125
100
125
150

25.5
25.5
25.5
25.5

N123D2-0150-CM 2.5


R/LF123D15 -1616B

-2020B

-2525B

15
15
15

16
20
25

17
21
26

16
20
25

16
20
25

100
125
150

33.5
33.5
33.5

N123D2-0150-CM 3.5

E
R/LF123E08 -1212B 8

-1616B
8

-2020B
8

-2525B
8

12
16
20
25

13
17
21
26

12
16
20
25

12
16
20
25

125
125
125
150

25.5
25.5
25.5
25.5

N123E2-0200-CM 2.5


2)

Nm

R/LF123E12 -1212B

12

12

13

12

12

125

30.5

N123E2-0200-CM 3.5


R/LF123E15 -1616B

-2020B

-2525B

15
15
15

16
20
25

17
21
26

16
20
25

16
20
25

125
125
150

33.5
33.5
33.5

N123E2-0200-CM 4.0


F
R/LF123F10 -1212B

-1616B

-2020B

-2525B

10
10
10
10

12
16
20
25

13
17
21
26

12
16
20
25

12
16
20
25

125
125
125
150

29
29
29
29

N123F2-0250-CM 3.0


R/LF123F20 -1616B

-2020B

-2525B

-3225B

20
20
20
20

16
20
25
25

17
21
26
26

16
20
25
32

16
20
25
32

125
125
150
170

40
40
40
40

N123F2-0250-CM 4.0


G
R/LF123G10 -1616B

-2020B

-2525B

-3225B

10
10
10
10

16
20
25
25

17
21
26
26

16
20
25
32

16
20
25
32

125
125
150
170

30
30
30
30

N123G2-0300-GM 3.5

R/LF123G12 -1212B

12

12

13

12

12

125

32

N123G2-0300-GM 3.5


R/LF123G20 -1616B

-2020B

-2525B

-3225B

20
20
20
20

16
20
25
25

17
21
26
26

16
20
25
32

16
20
25
32

125
125
150
170

41
41
41
41

N123G2-0300-GM 5.0

1)
2)

For max stability choose a holder with shortest possible ar.


To correspond with seat size on insert.

Ordering example: 2 pieces RF123D08-1212B


R = Right hand, L = Left hand

125
ENG ENG
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2008-02-19 12:02:54

PARTING AND GROOVING

External shank tools for parting, grooving,


profiling and turning
CoroCut
Note! When using CoroCut 2-edged insert, the ar of the insert gives

the maximum depth of cut.

Seat
size

Ordering code
Shank tools


2)


H
R/LF123H13 -1616B

-2020BM

-2525BM


-3225BM

Gauge insert

ar1)
max
13
13
13
13

f1

h1

l1

l3

16
20
25
25

17
21
26
26

16
20
25
32

16
20
25
32

125
125
150
170

34
34
34
34

N123H2-0400-CM 4.5


R/LF123H25 -1616B

-2020BM

-2525BM

-3225BM

25
25
25
25

16
20
25
25

17
21
26
26

16
20
25
32

16
20
25
32

125
125
150
170

47
47
47
47

N123H2-0400-CM 7.0

J
R/LF123J13 -2020BM

-2525BM

-3225BM

13
13
13

20
25
25

21
26
26

20
25
32

20
25
32

125
150
170

34
34
34

N123J2-0500-CM 5.0


R/LF123J32 -2525BM


-3225BM

32
32

25
25

26
26

25
32

25
32

150
170

57
57

N123J2-0500-CM 7.5

K
R/LF123K16 -2525BM

-3225BM

16
16

25
25

26
26

25
32

25
32

150
170

39
39

N123K2-0600-CR 5.5


R/LF123K32 -2525BM


-3225BM

32
32

25
25

26
26

25
32

25
32

150
170

58
58

N123K2-0600-CR 7.5

R/LF123L16 -2525BM

16

25

26

25

25

150

41

N123L2-0800-GM 6.5


R/LF123L25 -2525BM


-3225BM

25
25

25
25

26
26

25
32

25
32

150
170

52
52

N123L2-0800-GM 7.0

32

25

26

32

32

170

60

N123L2-0800-GM 7.5

1)
2)

R/LF123L32 -3225BM

For max stability choose a holder with shortest possible ar.


To correspond with seat size on insert.

Nm

Ordering example: 2 pieces RF123H13-1616B


R = Right hand, L = Left hand

126

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2008-02-19 12:02:56

PARTING AND GROOVING

External shank tools for facegrooving


CoroCut
Note! When using CoroCut 2-edged insert, the ar of the insert gives

the maximum depth of cut.

First cut Seat


Ordering code

size2)
diameter

ar1) b
max

f1

h1 l1

Gauge insert

l3

Nm

34 44
G
38 48

R/LF123G12 -2525B-034B

-2525B-038B

12 25 26 25 25 150 32
12 25 26 25 25 150 32

N123G2-0300-TF 3.5

42 60

54 75

R/LF123G19 -2525B-042B

-2525B-054B

19 25 26 25 25 150 40
19 25 26 25 25 150 40

N123G2-0300-TF 3.5

67100

R/LF123G22 -2525B-067B
90160

-2525B-090B
130300

-2525B-130B

22 25 26 25 25 150 43
22 25 26 25 25 150 43
22 25 26 25 25 150 43

N123G2-0300-TF 3.5

40 60
52 72

20 25 26 25 25 150 42
20 25 26 25 25 150 42

N123H2-0400-TF 3.5

64100

R/LF123H25 -2525B-064BM
92140

-2525B-092BM
132230
-2525B-132BM
220500
-2525B-220BM
-2525B-300BM
300

25
25
25
25
25

47
47
47
47
47

N123H2-0400-TF 3.5

40 70

20 25 26 25 25 150 43

N123J2-0500-TF 4.0

25
25
25
25

48
48
48
48

N123J2-0500-TF 4.0

N123J2-0500-TF 4.0

H
R/LF123H20 -2525B-040BM

-2525B-052BM

R/LF123J20 -2525B-040BM

60 95

R/LF123J25 -2525B-060BM
85130

-2525B-085BM
120180
-2525B-120BM
175500
-2525B-175BM

25
25
25
25
25

25
25
25
25

26
26
26
26
26

26
26
26
26

25
25
25
25
25

25
25
25
25

25
25
25
25
25

25
25
25
25

150
150
150
150
150

150
150
150
150

180

R/LF123J20 -2525B-180BM

20 25 26 25 25 150 43

40 70

R/LF123K20 -2525B-040BM

20 25 26 25 25 150 44

N123K2-0600-TF 4.5

25
25
25
25

N123K2-0600-TF 4.5

58100

R/LF123K25 -2525B-058BM
88180

-2525B-088BM
168400
-2525B-168BM
-2525B-220BM
220

25
25
25
25

26
26
26
26

25
25
25
25

25
25
25
25

150
150
150
150

49
49
49
49

50 80

R/LF123L25 -2525B-050BM

25 25 26 25 25 150 55

N123L2-0800-TF 4.5

75150
140400


R/LF123L28 -2525B-075BM

-2525B-140BM

28 25 26 25 25 150 56
28 25 26 25 25 150 56

N123L2-0800-TF 4.5

1)
2)

For max stability choose a holder with shortest possible ar.


To correspond with seat size on insert.

Ordering example: 2 pieces RF123G12-2525B-034B


R = Right hand, L = Left hand

127
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2008-02-19 12:02:56

PARTING AND GROOVING

Internal shank tools for grooving


CoroCut
Note! When using CoroCut 2-edged insert, the ar of the insert gives

the maximum depth of cut.
Cylindrical

With flats

Seat

ar

Ordering code

Dm
max for size1)

min2) holder

dmm f1

h1

l1

l3

dch

Gauge
insert

Nm

Cylindrical
25 4.5
D
R/LAG123D 04-16B
05-20B
32 5

16
20

12.5
15.25

150 25 6 N123D2-0150-CM 3.0


180 30 6
3.0

32 5
E
R/LAG123E 05-20B2) 20
07-25B 25
32 7

15.25
19.75

180 30 6 N123E2-0200-GM 3.5


200 35 9
3.5

32 6
G
R/LAG123G 06-20B2) 20
07-25B 25
32 7

15.25
19.75

180 30 6 N123G2-0300-GM 4.0


200 35 9
4.0

32 7

R/LAG123H 07-25B

25

19.25

200 35 9 N123H2-0400-GM 4.5

32 8

R/LAG123J 08-25B

25

19.75

200 35 9 N123J2-0500-GM 5.0


40 9.5

R/LAG123E 09-32B

32

25.5

40 9
G
R/LAG123G 09-32B
11-40B
50
11

32
40

25.25 30 15
250 45 9 N123G2-0300-GM 4.5
31
37 18.5 300 55 12
4.5

40
50
60

10
H
R/LAG123H 10-32B
11-40B
11
13-50B
13

32
40
50

26.5 30 15
250 45 9 N123H2-0400-GM 4.5
31
37 18.5 300 55 12
5.0
38.25 47 23.5 350 65 12
5.0

40
50
60

11
J
R/LAG123J 11-32B
11-40B
11
13-50B
13

32
40
50

27
30 15
250 45 9 N123J2-0500-GM 5.0
31
37 18.5 300 55 12
5.5
38.25 47 23.5 350 65 12
5.5

50
60

11
K
R/LAG123K 11-40B
13
13-50B

40
50

31
37 18.5 300 55 12 N123K2-0600-GM 5.5
38.25 47 23.5 350 65 12
5.5

1)
2)

With flats

To correspond with seat size on insert.


When using an insert with -GF geometry, min. hole
diameter (Dm) is 25 mm.

30 15

250 45 9 N123E2-0200-GM 4.0

Ordering example: 2 pieces RAG123D04-16B


R = Right hand, L = Left hand

128

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2008-02-19 12:02:57

PARTING AND GROOVING

Internal shank tools for grooving


T-MAX Q-Cut
R/LAG151.32
Cylindrical
Eccentric design
Dm = 1218 mm

R/LAG151.32
Cylindrical
Dm = 2032 mm

ar
Seat
max for size1)


holder

Dm
min

R/LAG151.32
With flats
Dm = 4050 mm

Ordering code

dmm h

h1

f1

l1

Gauge
insert

l3

dch

Nm

12
20
25

2
3.5
4.5

20

R/LAG151.32-16M12-202)
R/LAG151.32-16M-20
R/LAG151.32-20Q-20

16
16
20

10
150
11.5 150
14.5 180

20
24
30

6
6
6

N151.3-200-20-4G 2.5
N151.3-200-20-4G 2.5
N151.3-200-20-4G 2.5

15
20
25
32
40

4
3.5
4.6
6.1
7.1

25



R/LAG151.32-16M15-252)
R/LAG151.32-16M-25
R/LAG151.32-20Q-25
R/LAG151.32-25R-25
R/LAG151.32-32S-25 3)

16
16
20
25
32





30





15

12
11.6
14.6
18.6
23.1

150
150
180
200
250

20
24.2
30
32.2
36.3

6
6
6
8.5
8.5

N151.3-300-25-4G
N151.3-265-25-4G
N151.3-265-25-4G
N151.3-265-25-4G
N151.3-265-25-4G

2.5
3
3
3
3

16
25
32
40

4.5
4.5
6
7

30


R/LAG151.32-20Q16-302)
R/LAG151.32-20Q-30
R/LAG151.32-25R-30
R/LAG151.32-32S-30 3)

20
20
25
32




30




15

14.2
14.5
18.5
23

180
180
200
250

21.5
30
32.2
36.2

6
6
8.5
8.5

N151.3-400-30-4G
N151.3-300-30-4G
N151.3-300-30-4G
N151.3-300-30-4G

2.5
3.5
3.5
3.5

R/LAG151.32-20Q18-402)
R/LAG151.32-25R-40
R/LAG151.32-32S-403)
R/LAG151.32-40T-40 3)
size on insert.

20
25
32
40



30
37



15
18.5

14.7
18.5
23.1
28.1

180
200
250
300

23
32.2
36.3
42.3

6
8.5
8.5
11.5

N151.3-500-40-4G
N151.3-400-40-4G
N151.3-400-40-4G
N151.3-400-40-4G

3.5
4.5
4.5
4.5

18
5
40
32
6.1

40
7.1

50
8.1

1)
To correspond with seat
2)
Eccentric design.
3)
With flats.

Ordering example: 2 pieces R/LAG151.32-16M12-20


R= Right hand, L = Left hand

Inserts for internal grooving





-4G

20
25
30
40

N151.3-200-20-4G
N151.3-265-25-4G
N151.3-300-30-4G
N151.3-400-40-4G

la

n f

fnx mm/r

2.00
2.65
3.00
4.00

0.2
0.15
0.2
0.2

11
11
11
11

0.05 (0.03 0.12)


0.07 (0.03 0.15)
0.04 (0.02 0.11)
0.08 (0.04 0.15)

3
3
3
3

P M K N S
First choice
GC1125

H13A

Grade recommendations
CoroKey cutting data
Grades

GC2135

Dimensions, mm

GC1125

Ordering code
GC4125
GC2135
H13A

Seat
size1)

GC1125

25

1500

95

90

140

vc m/min

For other insert geometries and grades, see main catalogue, pages B58-B59.

129
ENG ENG
108-129_TRYCK.indd 129

2008-02-19 11:16:56

THREADING

ISO/ANSI

General guidelines

P N
M S
K H

T-MAX U- Lock
All-round geometry
Full profile and V-profile inserts.
Chip forming dimple optimized for a wide range of
materials.
Excellent universal performance.
Long, consistent tool life.

FIRST CHOICE
All-round geometry
Rounded (ER-treated) cutting
edge

GC1020
First choice in most materials

Grades

GC1020

GC1020

GC1020

GC1020

GC1020

CB20 *

Complementary geometries
Geometry F *

Geometry C *

Sharp cutting edge

Chip breaking geometry

Suitable for sticky or work hardening materials.

Maximum chip control and minimum supervision.


Optimizer for low carbon and low
alloy steels.

Ordering information, see the


main catalogue.
130

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ENG ENG
2008-02-19 10:36:33

THREADING

General guidelines
T-MAX U- Lock
Thread types
The T-Max U-Lock threading system offers an extensive range of thread styles and pitches
(see the main catalogue):
All branches of engineering industry. (ISO MM, UN)
Pipe fittings for gas, water and sewage. (Whitworth, NPT)
Pipe couplings in food and fire fighting industries. (Round DIN 405)
Pipe threads for steam, gas and water lines. (BSPT, NPTF)
Aerospace threads. (MJ, UNJ)
Oil and gas. (API 60, API Rounded, APIButtress, VAM)
Trapezoidal screw threads for motion transmission. (DIN 103, ACME, STUB-ACME)

Insert shims
Shims are used to give different tilts to the insert and are available in 1 steps from -2 to +4.
Shims for quick change screw holders R166.4 are symmetrical, i.e. there are no left and right hand versions.
Shims for wedge clamp holders R166.5 are not symmetrical and are available in left and right hand versions in 1 steps from 0 to +4.
No shims for 16 mm diameter bars as the angle is fixed at 2.

Angles of inclination
Threading holders are supplied as standard with shims giving
an angle of inclination of +1 for the combination of work piece
diameters and pitches within the darker area of the diagram.
Lead (Pitch) mm

Work piece diameter

Threads/inch
(t.p.i.)

mm
inch

Supplied as standard
= Angle of inclination

Holder style 166.4


Shims

2
1

5322 361-22
5322 361-21

5322 361-10

5322 361-11

2
3
4

5322 361-12
5322 361-13
5322 361-14

Right hand

5322 371-10

5322 372-10

5322 371-11

5322 372-11

2
3
4

5322 371-12
5322 371-13
5322 371-14

5322 372-12
5322 372-13
5322 372-14

Holder style 166.5


Left hand

131
ENG ENG
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2008-02-19 10:36:38

THREADING

ISO/ANSI

External threading

P N
M S
K H

T-MAX U-Lock inserts with all-round geometry

iC

d1

16

9.525

4.4

3.97

nap = Number of infeeds

GC1020

GC1020

CB20

-
-
-

2814
R/L166.0G -16VW01-001
148
-16VW01-002
2814
R166.0G -16VW01-001E

148
-16VW01-002E

15

1.55
2.53
1.55
2.53

vc m/min

115

VW = 55

First choice
GC1020

0.11
0.23
0.11
0.23

v m/min
c


15

-
-
-

GC1020

1.54
2.44
1.54
2.44

700

0.13
0.20
0.14
0.20

GC1020

5/6
5/6
6/7
6/7
7/8
7/8
8/9
8/9
9/10
10/11
11/12
12/13

700

0.59
0.63
0.83
0.87
0.92
1.03
1.18
1.37
1.49
1.65
1.82
2.05

GC1020

-
-
-
-
-
-
-
-
-
-
-
-

105

4/5
5/6
5/6
6/7
6/7
7/8
8/9
8/9
8/9
9/10
10/11
11/12
12

GC1020

0.49
0.56
0.65
0.79
0.87
0.99
1.12
1.21
1.30
1.42
1.57
1.74
1.97

First choice

105

-
-
-
-
-
-
-
-
-
-
-
-
-

P M K N S H

GC1020

4/5
4/5
5/6
6
6/7
8/9
8/9
10/11
12/13

100

nap

0.29
0.45
0.60
0.74
0.90
1.06
1.21
1.51
1.83

125

HC

-
-
-
-
-
-
-
-
-



Metric 60








32
R/L166.0G -16UN01-320
Full profile

28

-16UN01-280
UN 60

24
-16UN01-240

20
-16UN01-200

18
-16UN01-180

16
-16UN01-160

14
-16UN01-140

13
-16UN01-130

12
-16UN01-120

11
-16UN01-110

10
-16UN01-100

9
-16UN01-090

8
-16UN01-080

28
R/L166.0G -16WH01-280
Full profile

26

-16WH01-260
Whitworth 55

20

-16WH01-200

19

-16WH01-190

18

-16WH01-180

16

-16WH01-160

14

-16WH01-140

12

-16WH01-120

11

-16WH01-110

10

-16WH01-100

9

-16WH01-090

8

-16WH01-080
1.02.0 2412 R/L166.0G -16VM01-001
V-profile
1.53.0 168

-16VM01-002
VM = 60 1.02.0 2412 R166.0G -16VM01-001E
1.53.0 168

-16VM01-002E

GC1020

0.50

R/L166.0G -16MM01-050
0.75


-16MM01-075
1.00

-16MM01-100
1.25

-16MM01-125
1.50
-16MM01-150
1.75
-16MM01-175
2.00
-16MM01-200
2.50
-16MM01-250
3.00
-16MM01-300

GC1020


mm

(t.p.i.)

100

CB20

Dimensions, mm CoroKey
cutting
data



Orderingcode

125

Full profile

Pitch

GC1020

Threadprofile

Ordering example: 10 pieces R166.0G-16MM01-050 1020


R = Right hand, L = Left hand

132

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ENG ENG
2008-02-19 10:36:43

THREADING

External threading
T-MAX U-Lock cutting units and shank tools
For acess to live centre
Cx-R/L 166.4FG

R/L 166.4FG

Cx-R/L166.5FA

R/L 166.5FA

For x and z dimensions, see tables of infeed


in the main catalogue.
Dimensions, mm

Orderingcode

Right hand style shown

Insert

f1

h 1

l 1

l3

16
20
25
25

20
25
32
32

16
20
25
32

16
20
25
32

100
125
150
150

21.4
21.6
22.2
22.2

16

1.7

12
16
20
25

12.5
16.5
20.5
25.5

12
16
20
25

12
16
20
25

80
100
125
150

30.4
30.4
30.4
30.4

16

1.7


Capto

Coromant

D5m

l1

f1

C4-R/L 166.4FG -27050-16


C5-R/L 166.4FG -35060-16
C6-R/L 166.4FG -45065-16

40
50
63

50
60
65

27
35
45

16

1.7

40
50
63

55
65
75

21
26
33

16

1.7

R/L 166.4FG -1616-16



-2020-16

-2525-16

-3225-16
R/L 166.5FA -1212-16
-1616-16
-2020-16

-2525-16

Nm


C4-R/L 166.5FA -21055-16
C5-R/L 166.5FA -26065-16
C6-R/L 166.5FA -33075-16

Ordering example: 2 pieces C4-R166.4FG-27050-16


R = Right hand, L = Left hand

133
ENG ENG
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2008-02-19 10:36:47

THREADING

ISO/ANSI

Internal threading

P N
M S
K H

T-MAX U-Lock inserts with all-round geometry

iC

d1

16

9.525

4.4

3.97

nap = Number of infeeds

HC

nap

0.50

R/L166.0L -16MM01-050
0.75


-16MM01-075
1.00

-16MM01-100
1.25

-16MM01-125
1.50
-16MM01-150
1.75
-16MM01-175
2.00
-16MM01-200
2.50
-16MM01-250
3.00
-16MM01-300

-
-
-
-
-
-
-
-
-

0.29
0.43
0.58
0.72
0.87
1.00
1.15
1.43
1.73

4/5
4/5
5/6
6/7
6/7
8/9
8/9
10/11
12

-
-
-
-
-
-
-
-
-
-
-
-
-

0.46
0.53
0.61
0.73
0.81
0.91
1.02
1.10
1.20
1.31
1.43
1.59
1.80

4/5
5/6
5/6
6/7
6/7
7/8
8/9
8/9
8/9
9/10
10/11
11/12
12

-
-
-
-
-
-
-
-
-
-
-
-

0.60
0.65
0.82
0.87
0.92
1.03
1.18
1.37
1.50
1.65
1.83
2.06

5/6
5/6
6/7
6/7
7/8
7/8
8
8
9/10
10/11
11/12
12/13

GC1020

GC1020

GC1020

GC1020

GC1020
15
GC1020

CB20

15

115

2814 R/L166.0L -16VW01-001


0.11 1.48 -
148
-16VW01-002
0.23 2.55 148
R 166.0L -16VW01-002E
0.23 2.55 -

700

VM = 55

1.53.0
1.53.0

First choice
GC1020

R/L166.0L -16VM01-001
0.06 1.39 -

-16VM01-002
0.08 2.45 R 166.0L -16VM01-002E
0.09 2.45 -

vc m/min
700

2412
168
168

vc m/min
105

VM = 60 1.02.0

Whitworth 55

GC1020

R/L166.0L -16WH01-280

-16WH01-260

-16WH01-200

-16WH01-190

-16WH01-180

-16WH01-160

-16WH01-140

-16WH01-120

-16WH01-110

-16WH01-100

-16WH01-090

-16WH01-080

105

28
26
20
19
18
16
14
12
11
10
9
8

Full profile

100

UN 60

First choice

125

32
R/L166.0L -16UN01-320
28

-16UN01-280
24
-16UN01-240
20
-16UN01-200
18
-16UN01-180
16
-16UN01-160
14
-16UN01-140
13
-16UN01-130
12
-16UN01-120
11
-16UN01-110
10
-16UN01-100
9
-16UN01-090
8
-16UN01-080

P M K N S H

GC1020

GC1020

CB20

Full profile

V-profile


mm
t.p.i.

100

Metric 60

Dimensions, mm CoroKey
cutting
data



Orderingcode

125

Full profile

Pitch

GC1020

Threadprofile

Ordering example: 10 pieces R166.0L-16MM01-050 1020


R = Right hand, L = Left hand

134

130- 135_TRYCK.indd 134

ENG ENG
2008-02-19 10:36:51

THREADING

Internal threading
T-MAX U-Lock round shank tool
R/L 166.4KF

dmm 16 25

Cx-R/L 166.4KF

dmm 32 40

For x and z dimensions, see tables of infeed


in the main catalogue.
Orderingcode

Right hand style shown


Insert

Dimensions, mm


dmm

Dm
min

Dm

1)
f1
mod

l1

l3

R/L 166.4KF -16-16



-20-16

-25-16
R/L 166.4KF -32-16

-40-16

16
20
25
32
40

20
25
32
40
50

15.5
-
-
-
-

-
-
-
30
37

125
140
180
250
300

27.0
28.7
28.8
30.9
31.5

D1

Dm
min

Dm

1)
mod

D5m

f 1

l1

l3

C4-R/L 166.4KF -12060-16



-14060-16

-17070-16

-22090-16

-27080-16

15.5
18.5
24.5
32
39.5

20
25
32
40
50

15.5
-
-
-
-

40
40
40
40
40

12
14
17
22
27

60
60
70
90
80

C5-R/L 166.4KF -12060-16



-14060-16


-17070-16

-22090-16


-27105-16

15.5
18.5
24.5
32
40

20
25
32
40
50

15.5
-
-
-
-

50
50
50
50
50

12
14
17
22
27

C6-R/L 166.4KF -14070-16



-17075-16

-22090-16


-27105-16

18.5
24.5
32
40

25
32
40
50

-
-
-
-

63
63
63
63

14
17
22
27

Coromant

Capto

1) M
 odification of round shank tool for small holes,
see Metal Cutting Technical guide page C23.

12
14
17
22
27

Nm
16

1.7

37
38
48
69
60

16

1.7

60
60
70
90
105

35
36
47
68
84

16


1.7

70
75
90
105

42
48
64
80

16

1.7

Ordering example: 2 pieces C4-RL166.4KF-12060-16


R = Right hand, L = Left hand

135
ENG ENG
130- 135_TRYCK.indd 135

2008-02-19 10:36:55

MILLING

ISO/ANSI

CoroMill for every application

P N
M S
K H

Operation guidelines
CoroMill 365
CoroMill 245
CoroMill 200

CoroMill 331

Roughing
CoroMill 390

CoroMill 390

CoroMill 245

Finishing/profiling
CoroMill 210
CoroMill 300

CoroMill Plura

CoroMill 790
CoroMill Century

CoroMill 331

CoroMill 390

Aluminium

CoroMill Plura

For full information of the complete Coromant milling programme, see Main catalogue.
136

136-142_TRYCK.indd 136

ENG ENG
2008-02-19 10:21:49

MILLING

ISO/ANSI

P N
M S
K H

CoroMill selected CoroKey programme


Indexable insert cutters
Solid carbide cutters

General face milling


CoroMill 245
50 250 mm

P
M
K
N

Shoulder milling
CoroMill 290
50 250 mm

End milling/Shoulder milling/Slotting


CoroMill 390
12 200 mm

P
M
K
H

CoroMill 200
50 100 mm

CoroMill 300
25 80 mm

CoroMill Century
40 200 mm

Pages 155-157

P
M
K
N

Face milling of non-ferrous materials

Pages 148-154

P
M
K
N
H

Face milling/Profiling
Light roughing/Semi-finishing

Pages 146-147

P
M
K
N
H

Face milling/Profiling
Roughing/Heavy roughing

Pages 143-145

Pages 158-160

K
N
H
Pages 161-162

Face milling of steel and cast iron


CoroMill 365
40 160 mm

P
K
Pages 164-166

End milling/Slotting/Profiling
CoroMill Plura
1 20 mm

P
M
K
N

Pages 168-173

137
ENG ENG
136-142_TRYCK.indd 137

2008-02-19 10:22:04

MILLING

ISO/ANSI

How to use the Guide for milling

P N
M S
K H

Making the tool choice


Define material, type of operation and cutter concept
P

First choice

Low

High

Operation stability
Cutter pitch
(L)

(H)
(M)

Coarse pitch

Reduced number of inserts,


low cutting forces.
Small machines.
Best productivity when stability
and power are limited.
Long overhang.

Close pitch

General purpose milling and mixed


production.
Always first choice.

Extra close pitch

Maximum number of inserts. Best


productivity under stable conditions. Short chipping or heat resistant materials.

Insert geometry

Light

Extra positive.
Light machining.
Low cutting forces.
Low feed rates.

Wear resistance

Good conditions

Cutting depth 25% or less of ap.


Overhang under two times
cutter dia. Continous cuts.
Wet or dry machining.

Medium

For general use in most


materials.

Machining conditions/
Grades

Average conditions

Cutting depth 50% or more of ap.


Overhang two to three times
cutter dia. Interrupted cuts.
Wet or dry machining.

Heavy

Reinforced cutting edge.


Heavy machining.
Highest edge security.
High feed rates.

Toughness

Difficult conditions

Cutting depth over 75% of ap.


Overhang over three times cutter
dia. Interrupted cuts.
Wet or dry machining.

138

136-142_TRYCK.indd 138

ENG ENG
2008-02-19 10:22:11

MILLING

ISO/ANSI

How to use the Guide for milling

P N
M S
K H

Geometry and grade according to application

Type of application
ap Depth of cut

Medium milling
Most applications general purpose milling.
Medium operations to light roughing.
Medium depth of cuts and feed rate.

Heavy milling
Operation for maximum stock removal and/or severe conditions.
Larger depth of cut and feed rate.
Operations requiring highest edge security.

Light milling
Operations at small depth of cuts and low feed rates.
Operations requiring low cutting forces.

Feed fz

Grades for milling


ISO/ANSI

ISO/ANSI

ISO/ANSI

ISO/ANSI

ISO/ANSI

ISO/ANSI

Wear resistance

Stable
CB50
GC3220

CT530
GC4230
GC1030
GC4240

GC1025
GC1030
GC2030
GC2040

H13A

CD10

GC4220

H10

K20W

H13A

GC1020

CT530

GC4230

GC1030

GC3040

CB50
GC1025

GC1030

GC1030

GC1025

GC2030

CT530

GC2040

GC4220

Conditions

GC4220

GC3040

GC4240

Toughness

Unstable

139
ENG ENG
136-142_TRYCK.indd 139

2008-02-19 10:22:12

MILLING

ISO/ANSI

General guidelines

P N
M S
K H

Making the tool choice

Cutter bodies
Coarse
pitch (-L)

Reduced number of inserts, with


differential pitch, for best productivity
when stability and power are limited.
Extended tooling. Small machines, i.e.
taper 40.

Close
pitch (-M)

General purpose milling and


mixed production.

Extra close
pitch (-H)

Maximum number of inserts for best


productivity under stable conditions.
Short chipping materials. Heat
resistant materials.

Entering angle
90 entering angle

Thin-walled components
Weak fixtured components
Where 90 form is required

45 entering angle

General purpose first choice


Reduces vibration on long
overhang
Chip thinning effect allows
increased productivity

Round insert cutters

Strongest cutting edge with


multiple indexes
General purpose cutter
Increased chip thinning effect
for heat resistant alloys

Insert geometries
Light cutting
geometry -L

Sharp, positive cutting edge.


Smooth cutting performance. Low
feed rates. Low machine power.
Lower cutting force requirements.

General
purpose
geometry -M
General purpose geometry -M
Positive geometry for mixed
production. Medium feed rates.

Tough
geometry -H

For highest security requirements.


High feed rates.

140

136-142_TRYCK.indd 140

ENG ENG
2008-02-19 10:22:19

MILLING

ISO/ANSI

P N
M S
K H

General guidelines
Making the tool choice

Hints for choosing cutter, insert and grade


Finishing

Weak components/fixturing

Choose extra close pitch cutters and L geometry.


Choose grade CT530 or GC1030.
For best surface finish use fz = 0.08 mm/tooth
and ap = 0.7 - 0.8 mm (starting value).
The best finish will always be achieved if feed per
revolution is kept within 70% of the width of the
parallel land. Best surface finish will be achieved
at high cutting speeds, 300 - 400 m/min.
No need for cutting fluid.

Choose periphery ground inserts.

Interrupted cuts or recutting of chips


Choose geometry -H and a tougher grade.

Unstable conditions
Choose coarse pitch cutters.

Hard components
Choose a large insert radius.
Choose largest possible insert size.

Application hints
Cutter diameter and position

Choose, if possible, a lager cutter


diameter then the width of the workpiece

Cutter position

Move the cutter slightly off-centre


to avoid vibrations.

Milling direction

Down milling is preferred wherever


the machine tool, fixturing and workpiece will allow.
141
ENG ENG
136-142_TRYCK.indd 141

2008-02-26 15:26:15

MILLING

ISO/ANSI

General guidelines

P N
M S
K H

Cutting data calculations


Facemilling
4
85

Cutter (Dc = 125 mm)


Insert
Workpiece material
Working engagement (ae)
Cutting depth (ap)
Entering angle (kr)
Cutting feed/tooth (fz)
Cutting speed (vc)

R245-125Q40-12M
R245-12 T3 M-PM
SS
1672-08 (HB =180)
85 mm
4 mm
45
0.21 mm
250 m/min

zn = 5
GC4230
CMC 02.1

Calculate spindle speed (n)


n=

vc 1000
p Dc

n=

250 1000
~ 635 rpm
p 125

Calculate table feed (vf)


vf = zn n fz

vf = 5 635 0.21 ~ 665

mm/min

Shoulder milling with 90 entering angle

5
5

Cutter (Dc = 63 mm)


Insert
Workpiece material
Working engagement (ae)
Cutting depth (ap)
Cutting feed/tooth (fz)
Cutting speed (vc)

R390-063Q22-17M
R390-17 04 08M-PM
SS 1672-08 (HB =180)
5 mm
5 mm
0.15 mm
265 m/min

zn = 5
GC1030
CMC 02.1

Calculate spindle speed (n)


n=

vc 1000
p Dc

n=

265 1000
~ 1300 rpm
p 63

Calculate table feed (vf)


For sidemilling the feed can be increased with a compensation factor.
vf = k1 zn n fz

vf =1.82 5 1300 0.15~1775 mm/min

Find the compensation factor, k1, in the table below by calculating Dc/ae.
Dc
ae

= 12.6 k1 = 1,82
Dc
ae

k1

142

136-142_TRYCK.indd 142

ENG
2008-02-19 10:22:22

MILLING

ISO/ANSI

Face milling CoroMill 245

P N
M S
K H

45

The allround cutter - from heavy to light milling


First choice
Operation stability

Low

High

Close pitch (M)


Coarse pitch (L)
Reduced number of inserts
with differential pitch for best
productivity when stability and
power are limited.
Long overhang.
Small machines.

Insert geometry

Maximum number of inserts


for best productivity under
stable conditions.
Short chipping materials.
Heat resistant materials.

Workpiece material/Geometry
First choice
Medium

ISO/ANSI

Light

Heavy

For general milling


in most materials.
Extra positive.
Light milling.
Low cutting forces.
Low feed rates.

Extra close pitch (H)

General purpose milling


and mixed production.
Always first choice.

Heavy milling.
Highest edge
security. High
feed rates.

Steel

Stainless steel

Cast iron

Non-ferrous
material

Heat resistant
material

Hardened
material

Wiper

Operations:

General
face milling

Face milling to
mirror finish

Chamfering
(true 45 angle)

Intermittent
machining

Long overhang

143

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2008-02-19 09:30:12

MILLING

ISO/ANSI

45

Face milling CoroMill 245

P N
M S
K H

Diameter 50 250 mm
Max cutting depth (ap)
insert size 12 = 6 mm
insert size 18 = 10 mm

Dc

Ordering code

Ordering code

Ordering code

Dimensions. mm

Coarse pitch (L)


Differential

Close pitch (M)


Even

Extra close pitch (H)


Even

dmm

Dc2

l1

nmax

Arbor
50 R245-050Q22-12L
63
063Q22-12L
80
080Q27-12L
100
100Q32-12L
125
125Q40-12L
160
160Q40-12L
200
200Q60-12L
250
250Q60-12L
80
100
125
160
200
250

CIS Arbor
80 RA245-080J25.4-12L
100
100J31.75-12L
125
125J38.1-12L
160
160J50.8-12L
200
200J47.625-12L
250
250J47.625-12L
80
100
125
160
200
250
1)

Without shim

3 R245-050Q22-12M
4
063Q22-12M
4
080Q27-12M
5
100Q32-12M
6
125Q40-12M
7
160Q40-12M
8
200Q60-12M
10
250Q60-12M
R245-080Q32-18M
100Q32-18M
125Q40-18M
160Q40-18M
200Q60-18M
250Q60-18M

4 RA245-080J25.4-12M
5
100J31.75-12M
6
125J38.1-12M
7
160J50.8-12M
8
200J47.625-12M
10
250J47.625-12M
RA245-080J25-18M1)
100J31-18M1)
125J38-18M
160J51-18M
200J47-18M
250J47-18M

4 R245-050Q22-12H
5
063Q22-12H
6
080Q27-12H
7
100Q32-12H
8
125Q40-12H
10
160Q40-12H
12
200Q60-12H
14
250Q60-12H

5
6
8
10
12
16
20
24

22
22
27
32
40
40
60
60

62.5
75.5
92.5
112.5
137.5
172.5
212.5
262.5

40
40
50
50
63
63
63
63

16250
14400
12700
11300
10100
8900
7950
7100

4 R245-080Q32-18H1)
100Q32-18H1)
4
125Q40-18H
5
160Q40-18H
6
200Q60-18H
8
250Q60-18H
10

5
6
7
9
12
14

32
32
40
40
60
60

98.8
118.8
138.8
178.8
218.8
268.8

50
50
63
63
63
63

6100
5400
4900
4300
3800
3400

6 RA245-080J25.4-12H
7
100J31.75-12H
8
125J38.1-12H
10
160J50.8-12H
12
200J47.625-12H
14

8
10
12
16
20
24

25.4
31.75
38.1
50.8
47.625
47.625

92.5
112.5
137.5
172.5
212.5
262.5

50
63
63
63
63
63

12700
11300
10100
8900
7950
7100

4 RA245-080J25-18H1)
100J31-18H1)
4
125J38-18H
5
160J51-18H
6
200J47-18H
8
250J47-18H
10

5
6
7
9
12
14

25.4
31.75
38.1
50.8
47.625
47.625

101.3
118.8
143.8
178.8
218.8
268.8

50
50
63
63
63
63

6100
5400
4900
4300
3800
3400

12

18

12

18

Ordering example: 2 pcs R245-050Q22-12M

144

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2008-02-19 09:30:13

MILLING

ISO/ANSI

Face milling CoroMill 245

P N
M S
K H

45

Inserts and grades


cutting data recommendations starting values
First choice

L/M/H

N
S
H

Ordering code

vc

fz

Ordering code

vc

fz

Ordering code

vc

fz

305 0.11 R245-12T3E-PL 1030

250 0.08 R245-12T3M-PL 4240

225 0.17

R245-12T3M-PM 4220

290 0.24 R245-12T3M-PM 4230

250 0.21 R245-12T3M-PM 4240

225 0.24

R245-18T6M-PM 4220

275 0.28 R245-18T6M-PM 4230

225 0.28 R245-18T6M-PM 4240

190 0.28

R245-12T3M-PH 4220

250 0.35 R245-12T3M-PH 4230

205 0.35 R245-12T3M-PH 4240

175 0.35

R245-12T3E-ML 1025

295 0.08 R245-12T3E-ML 2030

230 0.14 R245-12T3E-ML 2040

220 0.14

R245-12T3K-MM 2030

200 0.23 R245-12T3K-MM 2030

200 0.23 R245-12T3K-MM 2040

190 0.23

R245-18T6M-MM 2030

185 0.28 R245-18T6M-MM 2040 175 0.28 R245-18T6M-MM 2040

175 0.28

R245-12T3E-KL 1020

285 0.11 R245-12T3M-KL 1020

230 0.18 R245-12T3M-KL 3040

195 0.17

R245-12T3M-KM 3220

225 0.24 R245-12T3M-KM 1020

210 0.24 R245-12T3M-KM 3040

175 0.24

R245-18T6M-KM 3220

285 0.28 R245-18T6M-KM 1020

200 0.28 R245-18T6M-KM 3040

165 0.28

R245-12T3M-KH 3220

190 0.35 R245-12T3M-KH 3040

150 0.35 R245-12T3M-KH 3040

150 0.35

R245-12T3E CD10

1695 0.14 R245-12T3E-AL H10

760 0.24 R245-12T3E-KL H13A

700 0.11

M/H

R245-12T3E CD10

1695 0.14 R245-12T3E-AL H10

760 0.24 R245-12T3M-KM H13A

610 0.24

M/H
L

DIFFICULT CONDITIONS

R245-12T3E-PL 530

AVERAGE CONDITIONS

L = Light
M = Medium
H = Heavy

ISO/ANSI

GOOD CONDITIONS

R245-12T3E-ML 1025

40

0.08 R245-12T3E-ML 2030

35 0.14 R245-12T3E-ML 2040

35 0.14

M/H

R245-12T3E-ML 2030

35

0.14 R245-12T3K-MM 2030

30 0.23 R245-12T3K-MM 2040

30 0.23

R245-12T3E CB50

145 0.14 R245-12T3E-PL 1030

40 0.08 R245-12T3M-KM 3040

35 0.24

M/H

R245-12T3E CB50

145 0.14 R245-12T3M-PM 4220

45 0.24 R245-12T3M-KH 3040

30 0.35

Wiper insert
A wiper insert will improve surface finish at high
feed rates and the long parallell land of the insert
allows increased feed per revolution by up to four
times the normal feed, still maintaining surface
quality. It is normally enough to use only one wiper
insert in the cutter.

Wiper insert

Normal insert

For information, see main catalogue.

145

143-167_TRYCK.indd 145

2008-02-19 09:30:14

MILLING

ISO/ANSI

90

Shoulder milling CoroMill 290

P N
M S
K H

General purpose milling cutter


First choice
Operation stability

Low

High

Close pitch (M)

Coarse pitch (L)

Extra close pitch (H)

General purpose milling


and mixed production.
Always first choice.

Reduced number of inserts


with differential pitch for best
productivity when stability
and power are limited.

Maximum number of inserts


for best productivity under
stable conditions.
Short chipping materials.

Extended tooling.

Insert geometry

Workpiece material/Geometry
First choice

ISO/ANSI

Medium
Light

Heavy

For general milling


in most materials.
Light milling.
Low cutting forces.
Low feed rates.

Heavy milling. High


cutting forces.
High feed rates.

Steel

Stainless steel

Cast iron

Hardened material

Operations:

Square
shoulder milling

Face milling

Face milling of
thin walls

Slotting

Circular
interpolation

146

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2008-02-19 09:30:15

MILLING

ISO/ANSI

P N
M S
K H

Shoulder milling CoroMill 290

90

Diameter 50 250 mm

Max cutting depth (ap) = 10.7 mm

Ordering code

Ordering code

Ordering code

Dc

Coarse pitch (L)


Differential

Close pitch (M)

Extra close pitch (H)

50
63
80
100
125
160
200
250

Arbor
R290-050Q22-12L
063Q22-12L
080Q27-12L
100Q32-12L
125Q40-12L
160Q40-12L
200Q60-12L
250Q60-12L

CIS Arbor
100 RA290-100J31 .75-12L
125
125J38.1-12L
160
160J50.8-12L
200
200J47.625-12L
250
250J47.625-12L

Dimensions. mm
dmm

l1

n max

22
22
27
32
40
40
60
60

40
40
50
50
63
63
63
63

18400
15900
13700
12000
10600
9250
8200
7300

3
4
4
5
6
8
10
12

R290-050Q22-12M
063Q22-12M
080Q27-12M
100Q32-12M
125Q40-12M
160Q40-12M
200Q60-12M
250Q60-12M

4 R290-050Q22-12H
5
063Q22-12H
6
080Q27-12H
7
100Q32-12H
8
125Q40-12H
12
160Q40-12H
16
18

5

8
10
12

RA290-100J31.75-12M
125J38.1-12M
160J50.8-12M
200J47.625-12M
250J47.625-12M

7 RA290-100J31.75-12H 31.75 63 12000

8
125J38.1-12H
38.1 63 10600
12
12
160J50.8-12H 15 50.8 63 10600
16
47.625 63 8260

18

47.625 63 7300
Ordering example: 2 pcs R290-050Q22-12M

5
6
8
10
12
15

12

Inserts and grades cutting data recommendations starting values


First choice
AVERAGE CONDITIONS

P
M
K
H

DIFFICULT CONDITIONS

L = Light
M = Medium
H = Heavy

ISO/ANSI

GOOD CONDITIONS

L/M/H

Ordering code

vc

fz

Ordering code

vc

fz

Ordering code

vc

fz

R290-12T308M-PL 4220

325 0.12 R290-12T308M-PL 4230

265 0.12 R290-12T308M-PL 4240

225 0.12

R290-12T308M-PM 4220

290 0.17 R290-12T308M-PM 4230

250 0.15 R290-12T308M-PM 4240

205 0.17

R290.90-12T320M-PH 4220 250 0.25 R290.90-12T320M-PH 4230 205 0.25 R290.90-12T320M-PH 4240 175 0.25

R290-12T308E-ML 2030

M/H

230 0.10 R290-12T308E-ML 2030

R290-12T308M-MM 2030 200 0.16 R290-12T308M-MM 2030

230 0.10 R290-12T308E-ML 2040

220 0.10

200 0.16 R290-12T308M-MM 2040 190 0.16

R290-12T308M-KL 3220

240 0.13 R290-12T308M-KL 3040

195 0.12 R290-12T308M-KL 1020

280 0.13

R290-12T308M-KM 3220

225 0.17 R290-12T308M-KM 3040

175 0.17 R290-12T308M-KM 1020

275 0.17

R290.90-12T320M-KH 3220 190 0.25 R290.90-12T320M-KH 3040 150 0.25 R290.90-12T320M-KH 1020 180 0.25

L/M/H R290-12T308E CB50

145 0.10 R290-12T308M-PL 4220

50

0.12 R290-12T308M-KM 3040

35

0.10

147

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2008-02-19 09:30:16

MILLING

ISO/ANSI

Shoulder milling CoroMill 390

90

P N
M S
K H

Insert sizes 11 and 17 mm


First choice
Operation stability

Low

High

Close pitch (M)

Coarse pitch (L)

Extra close pitch (H)

General purpose milling


and mixed production.
Small to medium machines.
Generally the first choice.

Reduced number of inserts.


For use when stability and
power are limited.
Deep full-slotting operations.
Small machines.
Lowest cutting forces.

Insert geometry

Maximum number of inserts for


use under stable conditions.
Short chipping materials.
Heat resistant materials.
Edging operations.

Workpiece material/Geometry
First choice

ISO/ANSI

Medium
Heavy

Light

For general milling


in most materials.
Light milling.
Low cutting forces.
Low feed rates.

Heavy milling. High


cutting forces.
High feed rates.

Steel

Stainless steel

Cast iron

Non-ferrous material

Heat resistant material

Hardened material

Operations:

Repeated shoulder
milling

Shoulder milling

Ramping

Helical boring

Slotmilling

148

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2008-02-19 09:30:18

ISO/ANSI

P N
M S
K H

MILLING

Shoulder milling CoroMill 390

90

Diameter 12 40 mm
Cylindrical and Weldon shanks

Insert sizes 11 and 17 mm


Max cutting depth (ap)
insert size 11 = 10 mm
insert size 17 = 15.7 mm

Dc

Ordering code

Ordering code

Ordering code

Dimensions. mm

Coarse pitch (L)

Close pitch (M)

Extra close pitch (H)

dmm l1

l2

l3

n max

20
25
25
32
40
50

68600
41500
34600
11
36500
31000
27000

Cylindrical shank

12 R390-012A16-11L
16
016A16-11L
20
020A20-11L
25
025A25-11L
32
032A32-11L
40
040A32-11L

1
2
2
2
2
2

R390-020A20-11M
025A25-11M
032A32-11M1)
040A32-11M1))

3
3
3
4

R390-025A25-11H
032A32-11H1)
040A32-11H1)

4
5
6

16
16
20
25
32
32

95
100
110
120
130
170

25 R390-025A25-17L
32
032A32-17L
40
040A32-17L

2
2
2

R390-032A32-17M
040A32-17M1)

3
3

R390-040A32-17H1)

25
32
32

120 32 30800
130 40 25600 17
170 50 21900

12 R390-012B16-11L
16
016B16-11L
20
020B20-11L
25
025B25-11L
32
032B32-11L
40
040B32-11L

1
2
2
2
2
2

R390-020B20-11M
025B25-11M
032B32-11M1)
040B32-11M1)

3
3
3
4

R390-025B25-11H
032B32-11H1)
040B32-11H1)

4
5
6

16
16
20
25
32
32

44.5
49.5
56.5
56.5
64.5
74.5

68
68
81
88
100
110

25 R390-025B25-17L
32
032B32-17L
40
040B32-17L

2
2
2

R390-032B32-17M1)
040B32-17M1)

3
3

R390-040B32-17H1)

25
32
32

56.5 88 32 30800
64.5 100 40 25600 17
74.5 110 50 21900

Weldon

1)

Differential pitch.

20
25
25
32
40
50

68600
41500
34600 11
36500
31000
27000

Ordering example: 2 pcs R390-020A20-11M

CoroMill 390 standard radius inserts


Choose largest possible radius for best tool life
and highest edge security.

mm

mm

mm

149

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2008-02-19 09:30:19

MILLING

ISO/ANSI

Shoulder milling CoroMill 390

90

P N
M S
K H

Diameter 16 125 mm
Arbor mounting and Coromant Capto
Insert sizes 11 and 17 mm
Max cutting depth (ap)
insert size 11 = 10 mm
insert size 17 = 15.7 mm

Dc

40
50
63
80

Ordering code

Ordering code

Ordering code

Dimensions. mm

Coarse pitch (L)

Close pitch (M)

Extra close pitch (H)

dmm l1

l3

n max

Arbor

R390-040Q16-11M1)
050Q22-11M1)
063Q22-11M1)
080Q27-11M1)

4
5
6
7

R390-040Q16-11H1)
050Q22-11H1)
063Q22-11H1)
080Q27-11H1)

6
7
8
10

16
22
22
27

40
40
40
50

27000
23700
20700
18200

11

2
3
4
4
5
6

R390-040Q16-17M1)
050Q22-17M1)
063Q22-17M1)
080Q27-17M1)
100Q32-17M
125Q40-17M

3
4
5
6
7
8

R390-040Q16-17H1)
050Q22-17H1)
063Q22-17H1)
080Q27-17H1)
100Q32-17H
125Q40-17H

4
5
6
8
9
11

16
22
22
27
32
40

40
40
40
50
50
50

21900
19000
16500
14400
12700
11200

17

RA390-080J25.4-17M

RA390-080J25.4-17M 8

25.4

50

14400

17

2
2

2
2

R390-020C5-11M095
020C6-11M110
025C4-11M
025C5-11M095
025C6-11M110
032C4-11M1)
032C5-11M1)
032C5-11M095
032C6-11M080
032C6-11M110
036C3-11M050
036C3-11M075
040C4-11M1)

040C5-11M1)
040C6-11M080
044C4-11M060
044C4-11M075
050C5-11M060
050C6-11M080
054C5-11M060
054C5-11M080
063C5-11M060
063C6-11M080
066C6-11M060
066C6-11M080
080C6-11M060
080C6-11M080

3
3
3
3
3
3
3
3
3
3
3
3
4

4
4
4
4
5
5
5
5
5
6
6
6
7
7

R390-040C4-11H1)
040C5-11H1)

C4
C4
C5
C6
C4
C5
C6
C4
C5
C5
C6
C6
C3
C3
C4
C4
C5
C6
C4
C4
C5
C6
C5
C5
C5
C6
C6
C6
C6
C6

50
50
95
110
55
95
110
65
65
95
80
110
50
75
70
70
75
80
60
75
60
80
60
80
60
80
60
80
60
80

25
25
40
40
32
45
45
40
40
50
40
50
50
75
70
50
50
40
60
75
60
40
60
80
60
40
60
80
60
80

39000
34600
34600
34600
36500
36500
36500
31000
31000
31000
31000
31000
29000
29000
27000
27000
27000
27000
25600
25600
23700
23700
22700
22700
20700
20700
20200
20200
18200
18200

11

40 R390-040Q16-17L
50
050Q22-17L1)
63
063Q22-17L1)
80
080Q27-17L1)
100
100Q32-17L
125
125Q40-17L

CIS Arbor
80 RA390-080J25.4-17L
Coromant Capto
16 R390-016C4-11L
020C4-11L
20

025C4-11L
25

032C4-11L
32
032C5-11L

36

40

44

50

54

63

66

80
1)

Differential pitch.

6
6

Ordering example: 2 pcs R390-040Q16-11M

150

143-167_TRYCK.indd 150

2008-02-19 09:30:19

MILLING

ISO/ANSI

P N
M S
K H

Shoulder milling CoroMill 390

90

Insert sizes 11 and 17 mm.


Grades cutting data recommendations starting values
First choice
AVERAGE CONDITIONS

L/M/H

Ordering code

vc

fz

Ordering code

vc

fz

Ordering code

vc

fz

R390-11T308M-PL 4230

320 0.08 R390-11T308M-PL 1030

275 0.08 R390-11T308M-PL 4240

270 0.10

R390-11T308M-PM 4230

320 0.10 R390-11T308M-PM 1030

270 0.12 R390-11T308M-PM 4240

270 0.12

R390-170408M-PM 4230

320 0.17 R390-170408M-PM 1030

265 0.15 R390-170408M-PM 4240

265 0.15

R390-170408M-PH 4240

260 0.20 R390-170408M-PH 4240

260 0.20 R390-170408M-PH 4240

260 0.20

R390-11T308E-ML 2030

275

R390-11T308E-ML 2030

275 0.10 R390-11T308E-ML 2040

260 0.10

R390-11T308M-PM 1030

290 0.12 R390-11T308M-MM 2030

270 0.13 R390-11T308M-MM 2040

260 0.13

R390-170408M-PM 1030

285 0.15 R390-170408M-MM 2030

270 0.15 R390-170408M-MM 2040

255 0.15

R390-11T308M-KL 3040

235 0.10 R390-11T308M-KL 3040

235 0.10 R390-11T308M-KM 1020

280 0.12

R390-11T308M-KM 3040

230 0.12 R390-11T308M-KM 3040

230 0.12 R390-11T308M-KM 1020

280 0.12

R390-170408M-KM 3040

230 0.15 R390-170408M-KM 3040

230 0.15 R390-170408M-KH 1020

270 0.20

R390-170408M-KH 3040

225 0.20 R390-170408M-KH 3040

225 0.20 R390-170408M-KH 1020

270 0.20

R390-11T304E-P4-NL CD10 1860 0.17 R390-11T308E-NL H13A

750 0.15 R390-11T308E-NL H13A

750 0.15

R390-170408E-P6-NL CD10 1860 0.17 R390-170408E-NL H13A

750 0.15 R390-170408E-NL H13A

750 0.15

0.1

M/H
L

DIFFICULT CONDITIONS

L = Light
M = Medium
H = Heavy

ISO/ANSI

GOOD CONDITIONS

M
H

L/M/H

L/M/H

L/M/H

R390-11T308M-PL 1030

40

0.08 R390-11T308E-ML 2030

40

0.10 R390-11T308E-ML 2040

40

0.10

R390-170408M-PL 1030

40

0.08 R390-170408E-ML 2030

40

0.10 R390-170408E-ML 2040

40

0.1

R390-11T308M-PL 530

90

0.08 R390-11T308M-KL 3040

50

0.10 R390-11T308M-PL 1025

45

0.08

R390-170408M-PL 530

90

0.08 R390-170408M-KL 3040

50

0.10 R390-170408M-PL 1025

45

0.08

151

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MILLING

ISO/ANSI

90

Shoulder milling CoroMill 390

P N
M S
K H

Insert size 18 mm
First choice
Operation stability
Low

High

Coarse pitch (L)


Reduced number of inserts.
For use when stability and
power are limited.
Deep full-slotting operations.
Small machines.
Lowest cutting forces.

Insert geometry

Close pitch (M)

Extra close pitch (H)

General purpose milling


and mixed production.
Small to medium machines.
Generally the first choice.

Maximum number of inserts for


use under stable conditions.
Short chipping materials.
Heat resistant materials.
Edging operations.

Workpiece material/Geometry
First choice

ISO/ANSI

Medium
Light

For general milling


in most materials.
Light milling.
Low cutting forces.
Low feed rates.

Steel

Stainless steel

Cast iron

Heat resistant material

Operations:

Repeated shoulder
milling

Shoulder milling

Ramping

Helical boring

Slot milling

152

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MILLING

ISO/ANSI

P N
M S
K H

Shoulder milling CoroMill 390

90

Diameter 40 200 mm
Arbor and Coromant Capto mountings

Insert size 18 mm
Max cutting depth (ap) = 15.7 mm

Dc

Ordering code

Ordering code

Ordering code

Dimensions. mm

Coarse pitch (L)

Close pitch (M)

Extra close pitch (H)

dmm
D5m l1

l3 n max

22
22
27
32
40
40
60

40
40
50
50
63
63
63

7900
6800
5900
5200
4600
4000
3600

25.4
31.8
38.1
50.8
47.625

50
50
63
63
63

5900
5200
4600
4000
3600

C4
C5
C6
C4
C4
C4
C5
C6
C5
C5
C5
C6
C6
C6
C6
C8
C8

60
80
100
80
60
80
60
80
60
80
60
60
60
80
60
70
100

Arbor
50 R390-050Q22-18L
63
063Q22-18L
80
080Q27-18L
100
100Q32-18L
125
125Q40-18L
160
160Q40-18L
200
200Q60-18L

3 R390-050Q22-18M
063Q22-18M
4
080Q27-18M
4
100Q32-18M
5
125Q40-18M
6
160Q40-18M
8

10

4 R390-050Q22-18H
063Q22-18H
5

12

5
6

18

CIS Arbor
80

100

125

160

200 RA390-200J47.625-18L
40

44

50

54

63

66

80
84

Coromant Capto

R390-044C4-18L080

10

RA390-080J25.4-18M
100J31.75-18M
125J38.1-18M
160J50.8-18M

6
7
8
12

R390-040C4-18M060
040C5-18M080
040C6-18M100

044C4-18M060
044C4-18M080
050C5-18M060
050C6-18M080
054C5-18M060
054C5-18M080
063C5-18M060
063C6-18M060
066C6-18M060
066C6-18M080
080C6-18M060
084C8-18M070
084C8-18M100

3
3
3

3
3
4
4
4
4
5

5
5
6
6
6

40 9200
40 9200
50 9200
8600
8600
8600
40 7900
40 7900
7500
7500
6800
38 6800
6700
6700
5900
5800
5800

18

18

Ordering example: 2 pcs R390-050Q22-18M

153

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MILLING

ISO/ANSI

90

Shoulder milling CoroMill 390


Inserts size 18 mm. Grades cutting data recommendations starting values

P N
M S
K H

First choice
AVERAGE CONDITIONS

P
M
K
S

DIFFICULT CONDITIONS

L = Light
M = Medium
H = Heavy

ISO/ANSI

GOOD CONDITIONS

L/M/H

Ordering code

vc

fz

Ordering code

vc

fz

Ordering code

vc

fz

R390-180612M-PM 4220

375 0.18 R390-180612M-PM 4230

305 0.20 R390-180612M-PM 4240

255 0.22

R390-180612M-PM 4220

375 0.18 R390-180612M-PM 4230

305 0.20 R390-180612M-PM 4240

255 0.22

R390-180612H-PL 1030

270 0.11 R390-180612M-PM 4230

305 0.20 R390-180612M-PM 4240

255 0.22

L/M

R390-180612M-PM 1030

275 0.20 R390-180612M-MM 2030

265 0.18 R390-180612M-MM 2040

255 0.15

L/M

R390-180612M-KM 3040

220 0.22 R390-180612M-KM 3040

220 0.22 R390-180612M-KM 1020

270 0.22

R390-180631H-KL 3040

230 0.13 R390-180631H-KL 3040

230 0.13 R390-180631H-KL 1020

280 0.13

40

40 0.15

L/M/H R390-180612M-PM 1030

40

0.2 R390-180612M-MM 2030

0.18 R390-180612M-MM 2040

154

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MILLING

ISO/ANSI

Face milling CoroMill 200

P N
M S
K H

Heavy roughing operations


First choice
Operation stability

Low

High

Coarse pitch (L)

Close pitch (M)

Extra close pitch (H)

Reduced number of inserts.


Best productivity if stability and
power are limited. Deep full slotting.
Extended tooling. Small machines.
Low cutting forces.

General purpose milling


and mixed production.
Small to medium machines.
Always first choice.

Maximum number of inserts


for best productivity under
stable conditions.
Short chipping materials.
Heat resistant materials.
Edging operations.

Insert geometry

Workpiece material/Geometry
First choice

ISO/ANSI

Medium
Light

Heavy

For general milling


in most materials.
Light milling.
Low cutting forces.
Low feed rates.

Heavy milling. High


cutting forces.
High feed rates.

Steel

Stainless steel

Cast iron

Hardened material

Four insert sizes are available in three geometries, covering up to 10


mm depth of cut with a feed range of 0.05 to 0.6 mm per insert.
mm

Operations:

General
facemilling

Shoulder
milling

Full slot milling

Rest milling

Profiling

155

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MILLING

ISO/ANSI

Face milling CoroMill 200

P N
M S
K H

Diameter 32 100 mm
Max cutting depth (ap) = 6 mm

D3

Ordering code

Ordering code

Ordering code

Dimensions, mm

Coarse pitch (L)


Differential

Close pitch (M)


Differential

Extra close pitch (H)


Even

Dc

dmm l1

5
5
5

38
40
51
68
88

22
22
22
27
32

68 25.4 50
88 31.75 63

max

Arbor

50 R200-038Q22-12L
52
040Q22-12L
63
051Q22-12L
80
068Q27-12L
100
088Q32-12L

3
3
3
4
4

R200-038Q22-12M
040Q22-12M
051Q22-12M
068Q27-12M
088Q32-12M

4
4

RA200-068J25.4-12M 6
088J31.75-12M 6

4
4
4
6
6

R200-038Q22-12H
040Q22-12H
051Q22-12H

50
50
50
50
50

18800
18000
16200
14000
12300

12

14000
12300

12

CIS Arbor

80 RA200-068J25.4-12L
100
088J31.75-12L

Coarse pitch (L)

Close pitch (M)


Even

D3 Even

Extra close pitch (H)


Even

Dc dmm l2

l3 n

max

Cylindrical shank

32
40 R200-028A32-12L
50
038A32-12L

2
3

R200-020A25-12M
028A32-12M
038A32-12M

2
3
4

R200-020A25-12H

20 25
28 32
38 32

190 35 31100
240 63 26300
240 63 22500

12

Ordering example: 2 pcs R200-038Q22-12M

For cutters in other insert sizes, (10, 16 and 20 mm),


see main catalogue.

156

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MILLING

ISO/ANSI

P N
M S
K H

Face milling CoroMill 200


Inserts and grades cutting data recommendations
starting values
First choice
AVERAGE CONDITIONS

L/M/H

Ordering code

fz

Ordering code

vc

fz

Ordering code

vc

fz

RCHT1204M0-PL 1030

250 0.08 RCHT1204M0-PL 1030

250 0.08 RCHT1204M0-PL 1030

250 0.08

RCKT1204M0-PM 4220

290 0.24 RCKT1204M0-PM 4230

250 0.21 RCKT1204M0-PM 4240

205 0.24

RCKT1204M0-PH 4220

250 0.35 RCKT1204M0-PH 4230

205 0.35 RCKT1204M0-PH 4240

175 0.35

RCHT1204M0-PL 1030

265 0.08 RCHT1204M0-ML 2030

205 0.21 RCHT1204M0-ML 2040

195 0.21

RCKT1204M0-MM 2030 185 0.28 RCKT1204M0-MM 2030

185 0.28 RCKT1204M0-MM 2040 175 0.28

RCHT1204M0-KL H13A

105 0.11 RCHT1204M0-KL H13A

105 0.11 RCHT1204M0-KL H13A

105 0.11

RCKT1204M0-KM 32201) 225 0.24 RCKT1204M0-KM 1020

210 0.24 RCKT1204M0-KM 1020

210 0.24

RCKT1204M0-KH 32201) 190 0.35 RCKT1204M0-KH 3040

150 0.35 RCKT1204M0-KH 3040

150 0.35

70 0.17 RCKT1204M0-PM 4220

45 0.24 RCKT1204M0-KM 3040

35 0.24

L/M/H RCKT1204M0-WM 530

1) Grade

vc

M/H

K
H

DIFFICULT CONDITIONS

L = Light
M = Medium
H = Heavy

ISO/ANSI

GOOD CONDITIONS

3220 only for dry milling.

157

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MILLING

ISO/ANSI

Face milling CoroMill 300

P N
M S
K H

Roughing to semi-finishing and profiling


First choice
Operation stability

Low

High

Close pitch (M)

Coarse pitch (L)

Extra close pitch (H)

General purpose milling


and mixed production.
Always first choice.

Reduced number of inserts with differential pitch for best


productivity when stability and
power are limited.

Maximum number of inserts


for best productivity under
stable conditions.
Short chipping materials.
Heat resistant materials.

Small machines.

Insert geometry

Workpiece material/Geometry
First choice

ISO/ANSI

Medium
Light

Steel

Stainless steel

Cast iron

Non-ferrous material

Heat resistant material

Hardened material

Heavy

For general milling


in most materials.
Light milling.
Low cutting forces.
Low feed rates.

Heavy milling. High


cutting forces.
High feed rates.

Six insert sizes are available in two geometries, covering up to 8


mm depth of cut, with a feed range of 0.1 to 0.5 mm per insert.

Operations:

General
facemilling

Shoulder milling

Full slot milling

Profiling

Helical interpolation

158

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2008-02-19 09:30:31

MILLING

ISO/ANSI

P N
M S
K H

Face milling CoroMill 300


Diameter 25 80 mm

Max cutting depth (ap) = 6 mm

Ordering code
D3 Coarse pitch (L)

Ordering code

Ordering code

Dimensions. mm

Close pitch (M)

Extra close pitch (H)

Dc dmm l2

l3

n max

13 32

80

15800

R300-032A25-12M 2
20 25 190
040A32-12M 3
28 32 250
R300-032A25-12H 3 20 25 150
040A32-12H 4 28 32 150
Close pitch (M)
Extra close pitch (H)
Differential
Even
Dc dmm l1

40
40
40
40

8900
11400
12
35500
28500

l2

13 32

141 41 20200

Close pitch (M)


Differential

Extra close pitch (H)


Even

Dc D5m dmm l1

Cylindrical shank Neutral design

25 R300-025A32L-12L

250

12

Cylindrical shank Positive design

32
40
32
40
D3

Coarse pitch (L)


Even

l4

max

Weldon Neutral design

25 R300-025B32L-12L

Coarse pitch (L)

D3 Differential

105

12

n max

Coromant Capto Positive design

35
42
52
66
80

R300-052C5-12L
066C6-12L

R300-035C3-12M
042C4-12M

052C5-12M
3
066C6-12M
4
080C6-12M

3 R300-035C3-12H
042C4-12H
3
052C5-12H
4
066C6-12H
5
080C6-12H
6

4
4
5
7
8

23
30
40
54
68

C3
C4
C5
C6
C6

40
40
50
50
50

32900
28300
24400 12
21700
18900

50
50
50
50

25000
24400
22100 12
18900

Arbor Positive design

50 R300-050Q22-12L 3 R300-050Q22-12M 4 R300-050Q22-12H 5 38


52
052Q22-12L 3
052Q22-12M 4
052Q22-12H 5 40
63
063Q22-12L 4
063Q22-12M 5
063Q22-12H 7 51
80
080Q27-12M 6
080Q27-12H 8 68

22
22
22
22

Ordering example: 2 pcs R300-025A32L-12L

For cutters in other insert sizes, (5, 7, 8, 10 and 16 mm),


see main catalogue.

159

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MILLING

ISO/ANSI

Face milling CoroMill 300

P N
M S
K H

Inserts and grades cutting data recommendations


starting values
First choice
AVERAGE CONDITIONS

L = Light
M = Medium
H = Heavy

ISO/ANSI

GOOD CONDITIONS

Ordering code

vc

fz

Ordering code

vc

DIFFICULT CONDITIONS

fz

Ordering code

vc

fz

R300-1240M-PM 4230

250 0.21 R300-1240M-PM 1030

210 0.21 R300-1240M-PM 4240

210 0.21

R300-1240M-PM 4230

250 0.21 R300-1240E-PM 1030

200 0.25 R300-1240E-PM 4240

200 0.25

R300-1240M-PH 4230

225 0.28 R300-1240M-PH 1030

190 0.28 R300-1240M-PH 4240

190 0.28

R300-1240E-PM 1030

205 0.25 R300-1240M-MM 2030 205 0.21 R300-1240M-MM 2040

195 0.21

R300-1240M-PM 1030

220 0.21 R300-1240E-MM 2030

195 0.25 R300-1240E-MM 2040

185 0.25

R300-1240M-MH 2030

185 0.28 R300-1240M-MH 2030

185 0.28 R300-1240M-MH 2040

175 0.28

R300-1240M-PM 4220

190 0.21 R300-1240M-PM 4230

160 0.21 R300-1240M-PM 4240

145 0.21

R300-1240M-PM 4220

190 0.21 R300-1240M-PM 4230

160 0.21 R300-1240E-PM 4240

140 0.25

R300-1240M-KH 32201) 210 0.28 R300-1240M-KH 3040

165 0.28 R300-1240M-KH 3040

165 0.28

L/M/H R300-1240E-PL 1030

945 0.18 R300-1240E-PL 1030

945 0.18 R300-1240M-PM 1030

915 0.21

L/M/H R300-1240E-PM 1030

35 0.25 R300-1240E-MM 2030

30 0.25 R300-1240E-MM 2040

30 0.25

L/M/H R300-1240E-PM 530

60 0.25 R300-1240M-PM 4220

45 0.21 R300-1240M-KH 3040

30 0.28

1) Grade

3220 only for dry milling.

160

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MILLING

ISO/ANSI

P N
M S
K H

Face milling CoroMill Century

90

For high speed machining of non-ferrous metals


Aluminium and steel bodies

Cutters in high alloy


aluminium for light machining of
non-ferrous materials

Close pitch (M)


Light weight facemills for high speed machining of nonferrous materials. Aluminium body that prevent loads on
spindle bearings. Extremely light cutting performance with
high positive edge geometries.
First choice for machining of non-ferrous materials.

Cutters in steel for machining


of high abrasive aluminium and
demanding operations

Close pitch (M)


Facemills with bodies in steel to suit different demands
caused by the properties of the non-ferrous materials to be
machined. Extremely light cutting performance with high
positive edge geometries.

Application areas

Operations:

Cemented
carbide

ISO/ANSI

General
facemilling

Mirror
finishing

Intermittent
machining

Cast iron

Non-ferrous
material

Hardened
material

Wiper

Boron
nitride
L

PCD
L

Wiper

Wiper

Inserts and grades cutting data recommendations starting values


First choice
GOOD CONDITIONS

DIFFICULT CONDITIONS

ISO/ANSI

L = Light
M = Medium
H = Heavy

AVERAGE CONDITIONS

R590-1105H-ZC2-KL CB50 640 0.4 R590-1105H-ZC2-KL CB50 640 0.4

R590-1105H-PR2-NL CD10 1570 0.15 R590-110504H-NL H10

R590-1105H-ZC2-KL CB50 140 0.24 R590-1105H-ZC2-KL CB50 140 0.24

Ordering code

vc

fz

Ordering code

vc

fz

Ordering code

vc

730 0.20 R590-110504H-NL H10

fz

730 0.20

161

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2008-02-19 09:31:08

MILLING

ISO/ANSI

90

Face milling CoroMill Century

P N
M S
K H

Diameter 40 200 mm
Max cutting depth (ap) = 2-10 mm
depending on insert type

Ordering code

Dimensions. mm

Dc

Close pitch (M)

80
100
125
160
200

R590-080Q27A-11M
100Q32A-11M
125Q40A-11M
160Q40A-11M
200Q60A-11M

6
6
8
10
16

50
63
80
100
125
160
200

R590-050Q22S-11M
063Q22S-11M
080Q27S-11M
100Q32S-11M
125Q40S-11M
160Q40S-11M
200Q60S-11M

4
5
6
6
8
10
16

80
100
125
160
200

RA590-080J25A-11M
100J31A-11M
125J38A-11M
160J38A-11M
200J47A-11M

6
6
8
10
16

Aluminium

80
100
125
160
200

RA590-080J25S-11M
100J31S-11M
125J38S-11M
160J38S-11M
200J47S-11M

6
6
8
10
16

Steel

3
3
4
5
6

Steel

Arbor

Cutter body

Aluminium

Steel

dmm

l1

l3

n max

27
32
40
40
60

50
50
63
63
63

27500
23800
20700
17900
15700

22
22
27
32
40
40
60

40
40
50
50
63
63
63

41600
35100
27500
23800
20700
17900
15700

25.3
31.75
38.1
38.1
47.625

50
50
63
63
63

27500
23800
20700
17900
15700

11

25.4
31.8
38.1
38.1
47.625

50
50
63
63
63

27500
23800
20700
17900
15700

11

C3
C4
C5
C5
C6

55
63
63
63
71

40
40
40
40

48000
39000
28000
28000
20000

11

11

11

CIS Arbor

Coromant Capto
40
40
50
63
80

R590-040C3-11M
040C4-11M
050C5-11M
063C5-11M
080C6-11M

Ordering example: 2 pcs R590-08Q27A-11M

Wiper inserts
CB50

CD10

H10

R590-1105H-ZC2-KW CB50

R590-1105H-RR2-NW CD10

R590-110504H-NW H10

R590-1105H-ZC2-KW CB50

162

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CoroMill 365
163

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MILLING

ISO/ANSI

65

Face milling CoroMill 365

P N
M S
K H

The face mill for optimum cost effectiveness


First choice
Operation stability
Normal

High

Screw clamp

Screw clamp

Wedge clamp

Close pitch (M)

Extra close pitch (H)

Extra close pitch (H)

General purpose milling


and mixed production.
First choice for normal and unstable conditions.

High number of inserts for best pro- Maximum number of inserts, optiductivity under stable conditions. mizer for the mass production. Short
First choice for short chipping mate- chipping materials and small depth
of cut.
rials during stable conditions.
See catalogue C-2900:6 for more
information.

Insert geometry

First choice
Medium

Light

For general milling in


most materials.
Extra positive.
Light milling.

Workpiece material/Geometry
Operations:

General
face milling

ISO/ANSI

Intermittent
machining

Machining with
long overhang

Steel

Cast iron

164

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MILLING

ISO/ANSI

P N
M S
K H

Face milling CoroMill 365

65

Diameter 40 160 mm

Max cutting depth (ap) = 6 mm

Dc

Ordering code

Ordering code

Dimensions, mm

Close pitch (M)


Differential

Extra close pitch (H)


Even

dmm

Dc2

D5m

l1

-
-
-

45.1
56.6
69.6

40
50
63

60
60
60

18000
15700
13600

15

max

Coromant Capto
40 R365-040C4-S15M
50
050C5-S15M
60
063C6-S15M
Arbor

50
63 R365-063Q22-S15M
80
080Q27-S15M
100
100Q32-S15M
125
125Q40-S15M
160
160Q40-S15M
CIS
Arbor

80 RA365-080J25-S15M
100
100J31-S15M
125
125J38-S15M
160
160J51-S15M

3
4
5




5
6
7
8
9

R365-050Q22-S15H
063Q22-S15H
080Q27-S15H
100Q32-S15H
125Q40-S15H
160Q40-S15H

5
6
8
10
12
14

22
22
27
32
40
40

56.7
69.7
86.7
106.7
131.7
166.7

43
50.4
64
80
100
128

50
50
50
50
63
63

15700
13600
11500
9900
8500
7500

15

6
7
8
10

RA365-080J25-S15H
100J31-S15H
125J38-S15H
160J51-S15H

8
10
12
14

25.4
31.75
38.1
50.8

86.7
106.7
131.4
166.7

64
80
100
128

50
63
63
63

11500
9900
8500
7500

15

Ordering example: 2 pcs R365-040C4-S15M

Unique insert design with 8 true cutting edges


65
6
fz 0.12

5.66

Up to 6 mm depth of cut.

0.25

0.35 mm

Reliable, stable geometries cover


a wide feed area.

165

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2008-02-19 09:49:18

MILLING

ISO/ANSI

65

Face milling CoroMill 365

P N
M S
K H

Inserts and grades cutting data recommendations


starting values
First choice

L = Light
M = Medium

ISO/ANSI

GOOD CONDITIONS

Ordering code

vc

AVERAGE CONDITIONS

fz

Ordering code

DIFFICULT CONDITIONS

vc

fz

Ordering code

vc

fz

225 0.22 R365-1505ZNE-PL 4230 225 0.22 R365-1505ZNE-PL 4230 225 0.22

R365-1505ZNE-PL 4230

R365-1505ZNE-PM 4230 215 0.24 R365-1505ZNE-PM 4230 215 0.24 R365-1505ZNE-PM 1030 185 0.24

R365-1505ZNE-KL 1020

R365-1505ZNE-KM K20W 160 0.28 R365-1505ZNE-KM K20W 160 0.28 R365-1505ZNE-KM 1020 180 0.28

P
190 0.24 R365-1505ZNE-KL 1020 190 0.24 R365-1505ZNE-KL 1020 190 0.24

Wiper insert
Wiper insert

A wiper insert will improve surface finish at high


feed rates and the long parallell land of the insert
allows increased feed per revolution by up to four
times the normal feed, still maintaining surface
quality. It is normally enough to use only one wiper
insert in the cutter.

Normal insert

For information, see main catalog.

Maximize your performance with the new generation of milling grades


Grade

Steel

Grey cast iron

Nodular cast iron

CMC code 02.1

CMC code 08.2

CMC code 09.2

Wet

Dry

Wet

Dry

Wet

GC1030





GC4230





GC1020



K20D

K20W



= First choice
= Alternative choice

Dry

166

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2008-02-19 09:49:20

CoroMill Plura
167
ENG ENG
143-167_TRYCK.indd 167

2008-02-19 10:08:22

MILLING

ISO/ANSI

End milling CoroMill Plura

P N
M S
K H

Solid carbide end mills

First choice

GOOD CONDITIONS
Small depth of cuts.
Continous milling.
Short overhang.

AVERAGE CONDITIONS
General purpose milling

DIFFICULT CONDITIONS
Large depth of cuts.
Light interrupted milling.
Long overhang.

All purpose end mill hardness 48 HRc


GC1620

GC1630

GC1640

Finishing.
Dry or wet machining.
Material hardness 48 HRc.

Semi-finishing.
Dry or wet machining.
Material hardness 48 HRc.

Semi-finishing to roughing.
Wet machining.
Material hardness 48 HRc.

P
M
K
S

P
M
K
S

P
M
K
S
Kordell *)
Hardness 24 HRc

Ball nose end mill


Hardness 43HRc63

Hardness 48 HRc

Hardness 48 HRc

GC1610

GC1620

GC1620

Finishing.
Dry machining.
Material hardness 43 HRc63.

Semi-finishing.
Dry machining.
Material hardness 48 HRc.

Semi-finishing to roughing.
Dry machining.
Material hardness 48 HRc.

P
H

P
M
K
S

P
M
K
S


*) For
roughing end mills type
Kordell, see main catalogue
page D117.

168

168-173_TRYCK.indd 168

ENG ENG
2008-02-19 08:26:40

MILLING

ISO/ANSI

P N
M S
K H

End milling CoroMill Plura


Solid carbide end mills

Operations:

Finishing

Roughing

Slotting

Profiling

Deep profiling

Application areas
ISO H
GC1610, GC1620
Finishing
Semi finishing

ISO S
Dry
GC1610
GC1620

Wet

GC1620, GC1630,
GC1640
Finishing
Semi finishing
Roughing

Dry

Wet
GC1620
GC1630
GC1640

ISO P M K
GC1620, GC1630,
GC1640

Dry

Finishing

GC1620

Wet

Semi finishing

GC1630

Roughing

GC1640
Cutting data
Use the PluraGuide for selection of
tool and correct cutting data.
Order number: C-2948-036

CoroMill Plura and CoroGrip


made for each other
The advanced machining capabilities of CoroMill Plura
and the high precision CoroGrip holding chucks are
a perfect match. CoroGrips design provides clamping forces in excess of anything possible from shrink fit
holders or hydraulic chucks, and a level of high stability
which makes it the first choice for High Speed Machining
(HSM).

169
ENG ENG
168-173_TRYCK.indd 169

2008-02-19 08:27:12

MILLING

ISO/ANSI

CoroMill Plura end mill

P N
M S
K H

All purpose end mill Variable flute depth tool


Diameter 4 20 mm
Weldon and Cylindrical shanks
Hardness: 48HRc
Helix angle: -50
Tolerances:
Dc = h10
dmm = h6

GC1640

GC1630

GC1620

S
GC1640

GC1630

GC1620

K
GC1640

GC1630

l2

GC1620

l1

M
GC1640

Dc
mm

GC1630

zn

Dimensions, mm
GC1620

Ordering code

ap1) dmm ch1

bn

re

Weldon shank

R216.24-06050CBC13P
08050EBC19P
10050EBC22P
12050GBC26P
14050GBC26P
16050IBC32P
20050IBC38P

39 57
45 63
52 72
61 83
61 83
68 92
79 104

13
19
22
26
26
32
38

6
8
10
12
14
16
20

Ordering code
zn

Dc
mm

Dimensions, mm
l1

l2

ap1) dmm ch1

bn

1
2
2
3
3
4
4
P
re

S
GC1630

6
8
10
12
14
16
20

GC1620

0.25
0.25
0.25
0.25
0.35
0.35
0.35

GC1630

0.10
0.10
0.10
0.10
0.15
0.15
0.15

GC1620

6
8
10
12
14
16
20

GC1630

13
19
22
26
26
32
38

GC1620

39 57
45 63
52 72
61 83
61 83
68 92
79 104

GC1630

R216.34-06050-BC13P
08050-BC19P
10050-BC22P
12050-BC26P
14050-BC26P
16050-BC32P
20050-BC38P

GC1620

6
8
10
12
14
16
20

Cylindrical shank

3
4

3
4

1)

4
5

R216.33-04050-AK11P
05050-AK13P

57
57

11
14

6
8
10
12
14
16
20

R216.34-06050-AK13P
08050-AK19P
10050-AK22P
12050-AK26P
14050-AK26P
16050-AK32P
20050-AK38P

65
80
100
100
104
115
125

13
19
22
26
26
32
38

6
8
10
12
14
16
20

0.10
0.10
0.10
0.10
0.15
0.15
0.15

0.25
0.25
0.25
0.25
0.35
0.35
0.35

4
5

R216.23-04050CAK11P
05050CAK13P

57
57

11
13

6
6

6
8
10
12
14
16
20

R216.24-06050CAK13P
08050EAK19P
10050EAK22P
12050GAK26P
14050GAK26P
16050IAK32P
20050IAK38P

65
80
100
100
104
115
125

13
19
22
26
26
32
38

6
8
10
12
14
16
20

Maximum cutting edge length.

6 0.10 0.25
6 0.10 0.25

1
1

1
2
2
3
3
4
4

Ordering example: 10 pcs R216.34-06050-BC13P 1630

170

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ENG ENG
2008-02-19 08:26:43

MILLING

ISO/ANSI

CoroMill Plura ball nose end mill

P N
M S
K H

For profiling in steel, stainless steel, cast iron and HRSA


Diameter 1 20 mm
Cylindrical shank

Hardness: 48HRc
Helix angle: -30
Tolerances:
Dc2 = h9
dmm = h6

1)

1 R216.42-01030-AC30P
1.5
01530-AC30P
2
02030-AC60P
2.5
02530-AC70P
3
03030-AC07P
4
04030-AC08P
5
05030-AC10P
6
06030-AC10P
7
07030-AC13P
8
08030-AC16P
9
09030-AC16P
10
10030-AC19P
12
12030-AC22P
14
14030-AC22P
16
16030-AC26P
18
18030-AC26P
20
20030-AC32P
3
4
5
6
7
8
9
10
12
16
20

R216.44-03030-AK08N
04030-AK11N
05030-AK13N
06030-AK13N
07030-AK16N
08030-AK19N
09030-AK19N
10030-AK22N
12030-AK26N
16030-AK32N
20030-AK38N

Maximum cutting edge length.

GC1620

GC1620

Dc2
mm

GC1620

zn

P M K S

Dimensions, mm

GC1620

Ordering code

re
0.01

l2

ap1)

dmm

ao

0.5
0.75
1.0
1.25
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
6.0
7.0
8.0
9.0
10.0

57
57
57
57
57
57
57
57
63
63
72
72
83
83
92
92
104

3
3
6
7
7
8
10
10
13
16
16
19
22
22
26
26
32

6
6
6
6
6
6
6
6
8
8
10
10
12
14
16
18
20

20
20
20
20
20
14
14
14
14
14
12
12
12
12
12
12
10

1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
6.0
8.0
10.0

80
80
80
80
100
100
100
100
100
100
125

8
11
13
13
16
19
19
22
26
32
38

6
6
6
6
8
8
10
10
12
16
20

20
14
14
14
14
14
12
12
12
12
10

Ordering example: 10 pcs R216.42-01030-AC30P 1620

171
ENG ENG
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MILLING

ISO/ANSI

CoroMill Plura ball nose end mill

P N
M S
K H

For profiling in steel and hardened steel


Diameter 1 16 mm
Cylindrical shank
Hardness: 43HRc63
Helix angle: -30
Tolerances:
Dc2 = h9
dmm = h6

1)

1
2
3
4
5
6
8
10
12

R216.42-01030-AC15G
02030-AC30G
03030-AC04G
04030-AC05G
05030-AC06G
06030-AC10G
08030-AC16G
10030-AC19G
12030-AC22G

1 R216.42-01030-AK15G
1.5
01530-AK20G
2
02030-AK30G
2.5
02530-AK30G
3
03030-AK04G
4
04030-AK05G
5
05030-AK06G
6
06030-AK10G
8
08030-AK16G
10
10030-AK19G
12
12030-AK22G
16
16030-AK32G

Maximum cutting edge length.

l2

0.5
1
1.5
2
2.5
3
4
5
6

57
57
57
57
57
57
63
72
83

0.5
0.75
1.0
1.25
1.5
2.0
2.5
3.0
4.0
5.0
6.0
8.0

57
57
57
57
57
80
80
80
100
100
100
125

GC1620

re
0.01

H
GC1610

Dc2
mm

GC1620

zn

Dimensions, mm

GC1610

Ordering code

l3

ap1)

dmm

ao

4.5
6
6.9
14
15

1.5
3
4
5
6
10
16
19
22

6
6
6
6
6
6
6
10
12

20
20
20
14
14
14
14
12
12

3
4
6
6
7
8
10

1.5
2
3
3
4
5
6
10
16
19
22
32

6
6
6
6
6
6
6
6
8
10
12
16

20
20
20
20
20
14
14
14
14
12
12
12

Ordering example: 10 pcs R216.42-01030-AC15G 1610

172

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ENG ENG
2008-02-26 14:49:46

MILLING

ISO/ANSI

End milling/profiling
CoroMill Plura

Cutting data starting values grade

Semi finishing
Finishing
ap = 1 x Dc
ae < 0.05 x Dc2

Roughing

ap x ae > Dc

Profiling

ap/ae < 0.05 x Dc2

Cutting speed
m/min

02.1

250

05.21

120

08.2

180

23.22

200

04.1

118

02.1

188

05.21

88

08.2

131

23.22

110

04.1

70

02.1

340

05.21

190

08.2

250

23.22

250

04.1

170

GC1640

GC1630

vc

GC1620

CMC

GC1610

First choice
Complementary grade

ISO/ANSI

P N
M S
K H

Feed/tooth
mm
Dc
mm

fz

1
2-3
4
5
6
7
8
9
10
12
14
16
20

0.001-0.01
0.01-0.02
0.02-0.04
0.03-0.06
0.03-0.07
0.04-0.08
0.05-0.09
0.07-0.10
0.07-0.12
0.08-0.13
0.08-0.14
0.09-0.15
0.10-0.16

1
2
3
4
5
6-7
8-9
10
12
14
16
18-20

0.001-0.005
0.005-0.015
0.01-0.02
0.015-0.034
0.02-0.03
0.02-0.04
0.03-0.045
0.035-0.05
0.035-0.06
0.04-0.07
0.05-0.08
0.06-0.08

2
3
4
5
6-7
8
9
10
12
14
16-20

0.015-0.02
0.03-0.04
0.04-0.07
0.05-0.09
0.06-0.10
0.09-0.11
0.06-0.12
0.07-0.12
0.08-0.13
0.08-0.15
0.09-0.16

Cutting data
Use the PluraGuide for selection of tool and correct cutting data.
Order number: C-2948-036

173
ENG ENG
168-173_TRYCK.indd 173

2008-02-19 08:38:45

DRILLING

ISO/ANSI

General drilling

P M
K N
S H

CoroDrill Delta C and CoroDrill 880

CoroDrill Delta C

CoroDrill 880

Internal coolant
supply.
External coolant
supply.
Drill types

Grades

CoroDrill Delta C
0.30 1.40 mm

Material
P

N
S

N
S
H

45 Dc
IT810
Ra 1-2 m

179

P N
M S
K H

37 Dc
IT810
Ra 1-2 m

P N
M S
K H

37 Dc
IT810
Ra 1-2 m

P
GC1020

K
CoroDrill Delta C
3 20 mm

GC1220

CoroDrill Delta C
3.0 20 mm

GC1220

CoroDrill 880

12 63.00 mm

GC4014
GC4024
GC4034
GC4044
H13A
GC1044
H13A

Page

179

K
1.50 2.90 mm

Max drill depth


Hole tolerance
Surface finish
67 Dc
IT810
Ra 1-2 m

H10F

CoroDrill Delta C

Versatility

P N
M S
K H

25 Dc
0.00/+0.25-0.45
Ra 0.5 4 m

179-182

179-182

186-188

174

174-191_TRYCK.indd 174

ENG ENG
2008-02-18 14:50:42

DRILLING

ISO/ANSI

P M How to use the guide for drilling


K N
S H Making the tool choice
Hole diameter, depth
and quality requirements
P
M
K

Select the type of drill


P
M
K

N
S
H

N
S
H

Delta C for small precision holes, close tolerance and Delta C drill for small diameter holes and the increased
surface finish. CoroDrill 880 for high productivity,
productivity at high spindle speeds.
versatility and long reliable tool life in production of
CoroDrill 880 where large volumes of
large amounts of components.
components should be machined.

Choose drill grade and


geometry
P
M
K

Select the shank style


P
M
K

N
S
H

With indexable insert drills, the inserts must be


selected seperately, with recommended geometry
and grade for the workpiece material. For solid carbide
drills, select suitable grade.

N
S
H

The drills are available with different mounting


options. Find the style compatible with
your machine.

Grades for drilling

ISO/ANSI

ISO/ANSI

ISO/ANSI

ISO/ANSI

ISO/ANSI

Wear resistance

Stable

GC1220
GC1020
H10F
GC4014
GC4024
GC4034
GC1044
GC4044

Toughness

GC1220
GC4024
GC4034
GC1044
GC4044

GC1020
GC1020
GC1220
GC1220
H13A
H10F
H10F
GC4014
GC4014
GC4024
GC4024
GC4034
GC4034
GC1044
GC1044
GC4044
GC4044

GC1020

GC1020

GC1220

H13A

H13A

H10F

H10F

GC1220

GC1044

GC1044

GC4044

GC4044

GC1220
GC1020
GC4024
GC1044

Conditions

ISO/ANSI

GC4044

Unstable

175
ENG ENG
174-191_TRYCK.indd 175

2008-02-18 14:50:44

DRILLING

ISO/ANSI

General drilling

P M
K N
S H

Recommendations for successful drilling


Application of drills

Tool run-out (TIR)

To make full use and take advantage


of Coromant drill capabilities in high
speed production of quality holes,
ensure that there is maximum stability and secure clamping throughout
the entire system, from spindle over
tool to workpiece. Vibrations have a
negative effect on production security, tool life and hole quality.

Minimum tool run-out is essential in drilling. One of the main


criteria for successful drilling is the lowest possible run-out. Faulty
centering is the most common cause of poor tool performance and
bad results. The maximum tool run-out (TIR) is recommended not to
exceed 0.02 / 0.03 mm for the drill and chuck.

CoroDrill Delta C

CoroDrill 880

TIR 0.02

TIR 0.03

Cutting fluid supply


To take full advantage of the high cutting speeds and feeds of the
Coromant drills, efficient chip evacuation must be carried out - this can only be
achieved with cutting fluid. Cutting fluid can be supplied either internally or externally. The Delta C drills are available for internal or external cutting fluid supply
and the CoroDrill 880 for internal supply.

Internal cutting fluid supply


The volumes of fluid to be supplied are dependent on the diameter of the drill
as well as the pressure. Smaller drill diameters need higher pressure as the fluid
supply is less.
The diagrams beside are a rough guide.The coolant volume recommendation
should be equal to the drill diameter in l/min.
The chips should never be coloured blue or brown.

CoroDrill 880

CoroDrill Delta C
Litre/min

Litre/min

Bar

40

de

en

30

m
om

Re

20

Min

10

mm

mm

mm

0
12.7

Volume

Pressure

20

30

40

50

60

Dc

Volume

176

174-191_TRYCK.indd 176

ENG ENG
2008-02-18 14:50:46

DRILLING

ISO/ANSI

P M General drilling
K N
S H Recommendations for successful drilling
CoroDrill 880 as a stationary drill
If using the drill stationary, as on a lathe, the centre of the drill must
be aligned with the centre of the spindle.

CoroDrill 880 stationary drill possibilities


When using stationary drills, a hole for threading can be prepared in one pass along
with champering.
Holes larger than the drill diameter can also be made with the CoroDrill 880.

Safety precautions
When drilling through-holes in rotating workpieces with an indexable
insert drill, a disc will be produced as the drill breaks through. This disc is
often ejected at high speed from between the jaws and can inflict damage or injury. It is therefore recommended that the chuck is enclosed
with an adequate guard.

Rotating stop

If the cutting fluid contains chip particles the slit sealings may seize and as
a result the housing will rotate. The supply tubing will consequently be
pulled round with the housing which can cause a serious accident. A rotation stop must therefore always be used.

177
ENG ENG
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2008-02-18 14:26:30

DRILLING

ISO/ANSI

CoroDrill Delta C

P N
M S
K H

Solid carbide drills for short hole quality drilling


First choice
Drilling with internal coolant

Complement
Drilling with external coolant

Internal coolant

External coolant

To fully utilize the Delta-C drill capabilities, use of


internal coolant supply, rigid and secure clamping
and quality torque transmission are factors in
successful tool life and production.

The same precautions should also be taken when


drilling with external coolant.

Application areas and grades


Drill diameters / Grades

ISO/ANSI

Dc

Coromant

Dc

Coromant

Dc

Coromant

Steel

0.30-1.40

H10F

1.50-2.90

GC1020

3.00-20.00

GC1220

Stainless steel

3.00-20.00

GC1220

Cast iron

0.30-1.40

H10F

1.50-2.90

GC1020

3.00-20.00

GC1220

Non-ferrous material

0.30-1.40

H10F

1.50-2.90

GC1020

3.00-20.00

GC1220

Titanium alloys

0.30-1.40

H10F

1.50-2.90

GC1020

3.00-20.00

GC1220

Hardened material

1.50-2.90

GC1020

3.00-20.00

GC1220

Dimension drawings and order information

Example: R840-0300-x0-AyA
When ordering, replace x in the code with:
3 for 2-3 x Dc
5 for 4-5 x Dc
7 for 6-7 x Dc

Replace y in the code with:


0 for external coolant supply
1 for internal coolant supply
Example on complete code:
R840-0300-30-A1A 1220

178

174-191_TRYCK.indd 178

ENG ENG
2008-02-18 14:26:35

DRILLING

ISO/ANSI

CoroDrill Delta C

dmm
1.00
1.00
1.00
1.00
1.00
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.50
1.59
1.60
1.70
1.80
1.90
1.98
2.00
2.10
2.20
2.30
2.38
2.40
2.50
2.60
2.70
2.78
2.80
2.90
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0

1)

R840-0030-70-A0B
0040-70-A0B
0050-70-A0B
0060-70-A0B
0070-70-A0B
0080-70-A0B
0090-70-A0B
0100-70-A0B
0110-70-A0B
0120-70-A0B
0130-70-A0B
0140-70-A0B
R840-0150-50-A0B
0159-50-A0B
0160-50-A0B
0170-50-A0B
0180-50-A0B
0190-50-A0B
0198-50-A0B
0200-50-A0B
0210-50-A0B
0220-50-A0B
R840-0230-50-A0B
0238-50-A0B
0240-50-A0B
0250-50-A0B
0260-50-A0B
0270-50-A0B
0278-50-A0B
0280-50-A0B
0290-50-A0B
R840-0300-x0-AyA
0310-x0-AyA
0317-x0-AyA
0320-x0-AyA
0330-x0-AyA
0338-x0-AyA
0340-x0-AyA
0345-x0-AyA
0350-x0-AyA
0355-x0-AyA
0357-x0-AyA
R840-0360-x0-AyA
0370-x0-AyA
0380-x0-AyA
0390-x0-AyA
0397-x0-AyA
0400-x0-AyA
0410-x0-AyA
0420-x0-AyA
0430-x0-AyA
0436-x0-AyA

External coolant supply.

GC1220

Dc mm
0.30
0.40
0.50
0.60
0.70
0.80
0.90
1.00
1.10
1.20
1.30
1.40
1.50
1.59
1.60
1.70
1.80
1.90
1.98
2.00
2.10
2.20
2.30
2.38
2.40
2.50
2.60
2.70
2.78
2.80
2.90
3.00
3.10
3.17
3.20
3.30
3.38
3.40
3.45
3.50
3.55
3.57
3.60
3.70
3.80
3.90
3.97
4.00
4.10
4.20
4.30
4.36

H10F

Ordering code

GC1220

Drill diameter 0.3 20 mm


Max hole depth: 2-7 x drill diameter (Dc)
Cylindrical shank
GC1020

P N
M S
K H

2 - 3 x Dc

4 - 5 x Dc

6 - 7 x Dc

01) 01) 01) 12)

l2

l4

l6

l2

l4

l6

l2

l4

l6

62
62
62
62
62

62
62
62
62
62
62
62
62
62
66
66
66
66
66
66

13
13
13
13
13

13
14
14
14
14
14
14
14
14
17
17
17
17
17
17

20
20
20
20
20

20
20
20
20
20
20
20
20
20
24
24
24
24
24
24

32
34
34
34
36
36
38
38
38
40
40
43
43
43
43
46
46
46
46
66
66
66
66
66
66
66
66
66
66
66
66
66
66
66
74
74
74
74
74
74

7
8
8
8
9
9
9
9
9
10
10
11
11
11
11
12
12
12
12
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
27
27
27
27
27
27

9
10
10
10
11
11
12
12
12
13
13
14
14
14
14
16
16
16
16
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
36
36
36
36
36
36

25
25
25
25
25
25
25
25
25
25
25
25

1.5
2.2
2.7
3.1
3.8
4.2
4.8
5.4
6.0
6.8
6.8
7.6

1.9
3.0
3.4
3.9
4.8
5.3
6.0
6.8
7.6
8.5
8.5
9.5

2)

Internal coolant supply.

179
ENG ENG
174-191_TRYCK.indd 179

2008-02-18 14:26:38

DRILLING

ISO/ANSI

CoroDrill Delta C

P N
M S
K H

Drill diameter 0.3 20 mm


Max hole depth: 2-7 x drill diameter (Dc)
Cylindrical shank
Ordering code

2 - 3 x Dc

Coromant

4 - 5 x Dc

6 - 7 x Dc

GC1220

Dc mm

dmm

01) 12)

l2

l4

l6

l2

l4

l6

l2

l4

l6

66
66
66
66
66
66
66
66

17
17
17
17
17
18
18
18

24
24
24
24
24
28
28
28

74
74
74
74
74
74
74
82

27
27
27
27
27
27
27
34

36
36
36
36
36
36
36
44

66
66
66
66

66
66
66

66

18
18
18
18

18
18
19

19

28
28
28
28

28
28
28

28

82
82
82
82
82
82
82
82
82
82

35
35
35
35
35
35
35
35
35
35

44
44
44
44
44
44
44
44
44
44

93
93
93
93

93
93
93

93

42
42
42
42

42
42
42

42

50
50
50
50

50
50
50

50

66
66
66
66
66
66
79
79
79
79

19
19
19
19
19
19
22
22
22
22

28
28
28
28
28
28
34
34
34
34

82
82
82
82
82
82
91
91
91
91

35
35
35
35
35
35
39
39
39
39

44
44
44
44
44
44
53
53
53
53

93
93
93
93
93
93
105
105
105
105

42
42
42
42
42
49
49
49
49
49

50
50
50
50
50
50
59
59
59
59

79
79
79
79
79
79
79
79
79
79

22
22
22
22
22
22
22
22
28
28

34
34
34
34
34
34
34
34
41
41

91
91
91
91
91
91
91
91
91
91

39
39
39
39
39
39
39
40
40
40

53
53
53
53
53
53
53
53
53
53

105
105
105
105
105
105
105
105
105
105

49
49
49
49
49
49
49
49
56
56

59
59
59
59
59
59
59
59
67
67

79
79
79
79
79
79
79
79
79
79

28
28
28
28
28
28
28
28
28
28

41
41
41
41
41
41
41
41
41
41

91
91
91
91
91
91
91
91
91
91

40
40
40
40
40
40
40
40
40
40

53
53
53
53
53
53
53
53
53
53

105
105
105
105
105
105
105
105
105
105

56
56
56
56
56
56
56
56
56
56

67
67
67
67
67
67
67
67
67
67

4.40
4.50
4.55
4.60
4.70
4.76
4.80
4.90

6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0

R840-0440-x0-AyA
0450-x0-AyA
0455-x0-AyA
0460-x0-AyA
0470-x0-AyA
0476-x0-AyA
0480-x0-AyA
0490-x0-AyA

5.00
5.10
5.16
5.20
5.25
5.30
5.40
5.50
5.55
5.56

6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0

R840-0500-x0-AyA
0510-x0-AyA
0516-x0-AyA
0520-x0-AyA
0525-x0-AyA
0530-x0-AyA
0540-x0-AyA
0550-x0-AyA
0555-x0-AyA
0556-x0-AyA

5.60
5.70
5.80
5.90
5.95
6.00
6.10
6.20
6.30
6.35

6.0
6.0
6.0
6.0
6.0
6.0
8.0
8.0
8.0
8.0

R840-0560-x0-AyA
0570-x0-AyA
0580-x0-AyA
0590-x0-AyA
0595-x0-AyA
0600-x0-AyA
0610-x0-AyA
0620-x0-AyA
0630-x0-AyA
0635-x0-AyA

6.40
6.50
6.60
6.70
6.75
6.80
6.90
7.00
7.10
7.14

8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0

R840-0640-x0-AyA
0650-x0-AyA
0660-x0-AyA
0670-x0-AyA
0675-x0-AyA
0680-x0-AyA
0690-x0-AyA
0700-x0-AyA
0710-x0-AyA
0714-x0-AyA

7.20
7.30
7.40
7.50
7.54
7.60
7.70
7.80
7.90
7.94

8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0

R840-0720-x0-AyA
0730-x0-AyA
0740-x0-AyA
0750-x0-AyA
0754-x0-AyA
0760-x0-AyA
0770-x0-AyA
0780-x0-AyA
0790-x0-AyA
0794-x0-AyA

1)

External coolant supply.

2)

Internal coolant supply.

180

174-191_TRYCK.indd 180

ENG ENG
2008-02-18 14:26:41

DRILLING

ISO/ANSI

P N
M S
K H

CoroDrill Delta C

Drill diameter 0.3 20 mm


Max hole depth: 2-7 x drill diameter (Dc)
Cylindrical shank
Ordering code

2 - 3 x Dc

Coromant

4 - 5 x Dc

6 - 7 x Dc

GC1220

0 1) 1 2)

Dc mm

dmm

8.00
8.10
8.15
8.20
8.30
8.33
8.40
8.50
8.60
8.70

8.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0

R840-0800-x0-AyA
0810-x0-AyA
0815-x0-AyA
0820-x0-AyA
0830-x0-AyA
0833-x0-AyA
0840-x0-AyA
0850-x0-AyA
0860-x0-AyA
0870-x0-AyA

8.73
8.80
8.90
9.00
9.10
9.13
9.20
9.30
9.40
9.50

10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0

R840-0873-x0-AyA
0880-x0-AyA
0890-x0-AyA
0900-x0-AyA
0910-x0-AyA
0913-x0-AyA
0920-x0-AyA
0930-x0-AyA
0940-x0-AyA
0950-x0-AyA

9.52
9.60
9.70
9.80
9.90
9.92
10.00
10.10
10.20
10.30

10.0
10.0
10.0
10.0
10.0
10.0
12.0
12.0
12.0
12.0

R840-0952-x0-AyA
0960-x0-AyA
0970-x0-AyA
0980-x0-AyA
0990-x0-AyA
0992-x0-AyA
1000-x0-AyA
1010-x0-AyA
1020-x0-AyA
1030-x0-AyA

10.32
10.40
10.50
10.60
10.70
10.71
10.80
10.90
11.00
11.10

12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0

R840-1032-x0-AyA
1040-x0-AyA
1050-x0-AyA
1060-x0-AyA
1070-x0-AyA
1071-x0-AyA
1080-x0-AyA
1090-x0-AyA
1100-x0-AyA
1110-x0-AyA

11.11
11.20
11.30
11.40
11.50
11.51
11.60
11.70
11.80
11.90

12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0

R840-1111-x0-AyA
1120-x0-AyA
1130-x0-AyA
1140-x0-AyA
1150-x0-AyA
1151-x0-AyA
1160-x0-AyA
1170-x0-AyA
1180-x0-AyA
1190-x0-AyA

1)

External coolant supply.

l2

l4

l6

l2

l4

l6

l2

l4

l6

79
89

89
89
89
89
89
89
89

28
30

30
30
30
30
30
30
30

41
47

47
47
47
47
47
47
47

91
103
103
103
103
103
103
103
103
103

40
44
44
44
44
44
44
44
44
44

53
61
61
61
61
61
61
61
61
61

105
120

120
120
120
120
120
120
120

56
62

62
62
62
62
62
62
62

67
75

75
75
75
75
75
75
75

89
89
89
89
89
89
89
89
89
89

30
30
30
31
31
31
31
31
31
31

47
47
47
47
47
47
47
47
47
47

103
103
103
103
103
103
103
103
103
103

44
44
45
45
45
45
45
45
45
45

61
61
61
61
61
61
61
61
61
61

120
120
120
133
133
133
133
133
133
133

62
62
62
70
70
70
70
70
70
70

75
75
75
84
84
84
84
84
84
84

89
89
89
89
89
89
89
102
102
102

31
31
31
31
31
31
31
34
34
34

47
47
47
47
47
47
47
55
55
55

103
103
103
103
103
103
103
118
118
118

45
45
45
45
45
45
45
50
50
50

61
61
61
61
61
61
61
71
71
71

133
133
133
133
133
133
133
140
140
140

70
70
70
70
70
70
76
76
76
76

84
84
84
84
84
84
84
91
91
91

102
102
102
102
102
102
102
102
102
102

34
34
34
34
34
34
34
34
35
35

55
55
55
55
55
55
55
55
55
55

118
118
118
118
118
118
118
118
118
118

50
50
50
50
50
50
50
50
51
51

71
71
71
71
71
71
71
71
71
71

140
140
140
140
140
140
140
140
151
152

76
76
76
76
76
76
76
76
84
84

91
91
91
91
91
91
91
91
101
101

102
102
102
102
102
102
102
102
102
102

35
35
35
35
35
35
35
35
35
35

55
55
55
55
55
55
55
55
55
55

118
118
118
118
118
118
118
118
118
118

51
51
51
51
51
51
51
51
51
51

71
71
71
71
71
71
71
71
71
71

151
151
151
151
151
151
151
151
151
151

84
84
84
84
84
84
84
84
84
84

101
101
101
101
101
101
101
101
101
101

2)

Internal coolant supply.

181
ENG ENG
174-191_TRYCK.indd 181

2008-02-18 14:26:44

DRILLING

ISO/ANSI

CoroDrill Delta C

P N
M S
K H

Drill diameter 0.3 20 mm


Max hole depth: 2-7 x drill diameter (Dc)
Cylindrical shank
Ordering code

4 - 5 x Dc

6 - 7 x Dc

GC1220

Dc mm

dmm

12.00
12.10
12.20
12.30
12.40
12.50
12.60
12.70
12.80
13.00

12.0
14.0
14.0
14.0
14.0
14.0
14.0
14.0
14.0
14.0

R840-1200-x0-AyA
1210-x0-AyA
1220-x0-AyA
1230-x0-AyA
1240-x0-AyA
1250-x0-AyA
1260-x0-AyA
1270-x0-AyA
1280-x0-AyA
1300-x0-AyA

13.10
13.25
13.50
13.75
13.80
13.89
14.00
14.25
14.29
14.50

14.0
14.0
14.0
14.0
14.0
14.0
14.0
16.0
16.0
16.0

R840-1310-x0-AyA
1325-x0-AyA
1350-x0-AyA
1375-x0-AyA
1380-x0-AyA
1389-x0-AyA
1400-x0-AyA
1425-x0-AyA
1429-x0-AyA
1450-x0-AyA

14.69
14.75
14.80
15.00
15.50
15.80
15.87
16.00
16.08
16.10

16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
18.0
18.0

R840-1469-x0-AyA
1475-x0-AyA
1480-x0-AyA
1500-x0-AyA
1550-x0-AyA
1580-x0-AyA
1587-x0-AyA
1600-x0-AyA
1608-x0-AyA
1610-x0-AyA

16.30
16.50
16.80
17.00
17.46
17.50
17.80
18.00
18.50
18.80

18.0
18.0
18.0
18.0
18.0
18.0
18.0
18.0
20.0
20.0

R840-1630-x0-AyA
1650-x0-AyA
1680-x0-AyA
1700-x0-AyA
1746-x0-AyA
1750-x0-AyA
1780-x0-AyA
1800-x0-AyA
1850-x0-AyA
1880-x0-AyA

19.00
19.05
19.25
19.30
19.50
19.80
20.00

20.0
20.0
20.0
20.0
20.0
20.0
20.0

R840-1900-x0-AyA
1905-x0-AyA
1925-x0-AyA
1930-x0-AyA
1950-x0-AyA
1980-x0-AyA
2000-x0-AyA

1)

2 - 3 x Dc

Coromant

01) 12)

External coolant supply.

l2

l4

l6

l2

l4

l6

l2

l4

l6

102
107
107
107
107
107
107
107
107
107

35
38
38
38
38
38
38
38
38
39

55
60
60
60
60
60
60
60
60
60

118
124
124
124
124
124
124
124
124
124

51
55
55
55
55
55
55
55
55
56

71
77
77
77
77
77
77
77
77
77

151
160
160
160
160
160
160
160
160
160

84
89
89
89
89
89
89
89
89
89

101
107
107
107
107
107
107
107
107
107

107
107
107
107
107
107
107
115
115
115

39
39
39
39
39
39
39
41
41
41

60
60
60
60
60
60
60
65
65
65

124
124
124
124
124
124
124
133
133
133

56
56
56
56
56
56
56
59
59
59

77
77
77
77
77
77
77
83
83
83

160
160
160
160
160
160
160

89
89
89
89
89
89
89

107
107
107
107
107
107
107

115
115
115
115
115
115
115
115
123
123

41
41
41
42
42
42
42
42
46
46

65
65
65
65
65
65
65
65
73
73

133
133
133
133
133
133
133
133
133
143

59
59
59
60
60
60
60
60
66
66

83
83
83
83
83
83
83
83
93
93

178

105

128

123
123
123
123
123
123
123
131
131

46
46
47
47
47
47
47
49
49

73
73
73
73
73
73
73
79
79

143
143
143
143
143
143
143
153
153

66
66
67
67
67
67
67
71
71

93
93
93
93
93
93
93
101
101

187

114

137

131
131
131
131
131
131
131

50
50
50
50
50
50
50

79
79
79
79
79
79
79

153
153
153
153
153
153
153

72
72
72
72
72
72
72

101
101
101
101
101
101
101

2)

Internal coolant supply.

182

174-191_TRYCK.indd 182

ENG ENG
2008-02-18 14:26:46

DRILLING

ISO/ANSI

P N
M S
K H

CoroDrill Delta C
Cutting data (starting values)

ISO/ANSI

Material

Drill
diameter

CMC

HB

180

02.1 Low alloy steel

180

05.21 Stainless steel

Cutting
speed
m/min

vc

Dc mm
0.30- 1.40

H10F

1.50- 2.90

GC1020

15-50

6.01-10.00

GC1220

70-120

08.2 Grey cast iron

260

75

40-80

0.30- 1.40

H10F

10-42

0.0048-0.021

1.50- 2.90

GC1020

60-80

0.06-0.10
0.15-0.25

3.00- 6.00
6.01-10.00

350

20.22 Heat resistant super alloys

70-130

0.30- 1.40

H10F

24-95

0.0072-0.0315

1.50- 2.90

GC1020

150-200

0.06-0.10

6.01-10.00

0.15-0.25
120-230

0.30- 1.40

H10F

5-15

0.0023-0.01

1.50- 2.90

GC1020

30-40

0.02-0.04

6.01-10.00
10.01-14.00

6.01-10.00
10.01-14.00
14.01-20.00

1)

0.20-0.40

GC1220

0.30-0.50
0.40-0.60

0.06-0.12
GC1220

10-25

GC1020

20-30

0.08-0.15
0.08-0.15
0.10-0.16
0.01-0.02
0.06-0.10

3.00- 6.00

50 HRC

0.30-0.55
0.35-0.55

3.00- 6.00

1.50- 2.90

04.1 Extra hard steel

0.20-0.35

GC1220

14.01-20.00

0.12-0.22
0.14-0.24

3.00- 6.00

0.08-0.20

GC1220

10.01-14.00

14.01-20.00

23.22 Titanium alloys

0.18-0.35
0.08-0.14

6.01-10.00

10.01-14.00

Rm=
10501)

0.14-0.30
0.20-0.40

14.01-20.00

30.21 Aluminium alloys

0.03-0.06

3.00- 6.00

10.01-14.00

fn
0.005-0.022

14.01-20.00

14.01-20.00

Feed
mm/rev.

0.10-0.20

3.00- 6.00
10.01-14.00

Grade

GC1220

15-25

0.08-0.12
0.10-0.15
0.12-0.18

Rm = Ultimate tensile strength measured in MPa.

183
ENG ENG
174-191_TRYCK.indd 183

2008-02-18 14:26:47

CoroDrill 880
184

174-191_TRYCK.indd 184

ENG ENG
2008-02-18 14:26:49

DRILLING

ISO/ANSI

P N
M S
K H

Indexable insert drill CoroDrill 880


High quality holes in one step
Feed/geometry

-LM

-GR

-GM

Long chipping materials

General drilling

High feed

The -LM geometry is the first


choice for long chipping materials.
e.g. low carbon steel and stainless steels. Medium feed, insert
with sharp positive edge.

The -GM geometry is the basic


choice for most materials.
Medium feed

The -GR geometry is the high feed


choice for steel and cast iron.
Insert with strong reinforced edge,
suitable for roughing.

-GT

Difficult conditions

The -GT geometry is


a problem solver for
unstable conditions
and interrupted cuts. Low to
high feed. Good chip control in most
materials.

Application areas, geometry/grade


ISO/ANSI

Insert
size

-LM
GC

Low carbon
High carbon

Steel

Stainless
steel

01-09

Cast iron

Non-ferrous
material

Heat resistant
material

Hardened
material

First choice

4024

-GM
GC

GC

-GR
GC

1044

4024

1044

4044

1044

4024

1044

01-09

4024

01-01
03-09
01-02
03-09

4044
H13A
4044
H13A

H13A

01-09

01-09

GC

-GT
GC

-LM
-GM
-GR

GC

GC

1044

4024

1044

4024

1044

1044

4024

1044

4024

1044

4044

1044

4044

1044

1044

4044

1044

4044

1044

4024

1044

4024

1044

Peripheral insert

4024

Central insert

Operations:

185
ENG ENG
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2008-02-18 14:26:54

DRILLING

CoroDrill 880
Drill diameter 12 29.5 mm
Max hole depth: 2-3-4-5 x drill diameter (Dc)
Dc 14 63 mm

Dc 12 13.99 mm

r = 79

r = 88

Cylindrical shank flat according to ISO 9766

2 x Dc

3 x Dc

4 x Dc

5 x Dc

Ordering code

l1s

l41) Ordering code

l1s

l41)

20

880-D1200L20-02
D1250L20-02
D1270L20-02
D1300L20-02
D1350L20-02

39
41
41
42
43

24 880-D1200L20-03
D1250L20-03
25
D1270L20-03
25
D1300L20-03
26
D1350L20-03
27

51
53
54
55
56

14
14.5
15
15.5
16

20

880-D1400L20-02
D1450L20-02
D1500L20-02
D1550L20-02
D1600L20-02

44
46
47
49
51

28 880-D1400L20-03
D1450L20-03
29
D1500L20-03
30
D1550L20-03
31
D1600L20-03
32

58
60
62
64
66

16.5
17

20

880-D1650L20-02
D1700L20-02

52
53

33 880-D1650L20-03
D1700L20-03
34

68 50 880-D1650L20-04
D1700L20-04
69 51

25

880-D1750L25-02
D1800L25-02
D1850L25-02
D1900L25-02
D1950L25-02

55
56
57
58
60

35 880-D1750L25-03
D1800L25-03
36
D1850L25-03
37
D1900L25-03
38
D1950L25-03
39

72
73
75
76
79

53 880-D1750L25-04
D1800L25-04
54
D1850L25-04
56
D1900L25-04
57
D1950L25-04
59

89
91
93
95
99

61

40 880-D2000L25-03
D2050L25-03
D2090L25-03
D2100L25-03
42
D2150L25-03

81
82
84
84
86

60 880-D2000L25-04

62

63
D2100L25-04
63

65

101 80

25

880-D2000L25-02

D2100L25-02

22
22.5
23
23.5
23.9

66

44 880-D2200L25-03
D2250L25-03
D2300L25-03
46
D2350L25-03
D2390L25-03

87
90
91
93
95

66 880-D2200L25-04

68
D2300L25-04
69

71

72

109 88

25

880-D2200L25-02

D2300L25-02

24
24.5
25
25.5

880-D2400L25-02

D2500L25-02

71

48 880-D2400L25-03
D2450L25-03
D2500L25-03
50
D2550L25-03

95
97
99
100

72 880-D2400L25-04

74
D2500L25-04
75

77

119 96

25

26
26.4
26.5
27
27.5

880-D2600L32-02

D2700L32-02

77

52 880-D2600L32-03
D2640L32-03
D2650L32-03
D2700L32-03
54
D2750L32-03

102
104
104
105
108

78 880-D2600L32-04

79

80
D2700L32-04
81

83

128 104

32

82

56 880-D2800L32-03
D2850L32-03
D2900L32-03
58
D2940L32-03
D2950L32-03

109
111
112
115
115

84 880-D2800L32-04

86
D2900L32-04
87

88

89

137 112

32

880-D2800L32-02

D2900L32-02

12
12.5
12.7
13
13.5

17.5
18
18.5
19
19.5
20
20.5
20.9
21
21.5

28
28.5
29
29.4
29.5
1)

dmm

Max hole depth.

64

69

74

79

84

l1s

l41)

36 880-D1200L20-04
D1250L20-04
38
D1270L20-04
38
D1300L20-04
39
D1350L20-04
41

63
66
66
68
70

48
50
51
52
54

42 880-D1400L20-04
D1450L20-04
44
D1500L20-04
45
D1550L20-04
47
D1600L20-04
48

72
75
77
79
82

56
58
60
62
64

Ordering code

84 66
86 68
70
72
74
76
78

105 84

114 92

124 100

132 108

141 116

CoroDrill 880, with cylindrical shank, also available in drill depth 5 x Dc.
See main catalogue.

Dc
mm

l1s = programming length

Ordering example: 2 pcs 880-D1200L20-02

186

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ENG ENG
2008-02-18 14:26:57

DRILLING

ISO/ANSI

P N
M S
K H

CoroDrill 880
Inserts for CoroDrill 880

Radial adjustment

Inserts

= central insert
= peripheral insert

max
Dc

Ordering code

1044
4014
4024
4034
4044
1044
4024
4034
4044
1044
4014
4024
4034
4044
H13A
1044
4044
H13A
1044
4044
H13A
1044
4024
4044

Dc
mm

size

12
12.5
12.7
13
13.5

+0.25
+0.25
+0.25
+0.25
+0.25

12.5
13.0
13.2
13.5
14.0

880-010203H-C-GR
010203H-C-LM
01
880-0102W04H-P-GR
0102W04H-P-LM

14
14.5
15
15.5
16

+0.5
+0.45
+0.4
+0.3
+0.3

15
15.4
15.8
16.1
16.6

880-020204H-C-GR
020204H-C-GM
020204H-C-LM
02 880-0202W05H-P-GR
0202W04H-P-GM
0202W05H-P-GT
0202W05H-P-LM

17

16.5

+0.6
+0.6

17.7
18.2

17.5
18
18.5
19
19.5

+0.5
+0.4
+0.4
+0.3
+0.3

18.5
18.8
19.3
19.6
20.1

880-030305H-C-GR
030305H-C-GM
030305H-C-LM
03 880-0303W06H-P-GR
0303W05H-P-GM
0303W06H-P-GT
0303W06H-P-LM

20
20.5
20.9
21
21.5

+0.9
+0.8
+0.8
+0.8
+0.7

21.8
22.1
22.5
22.6
22.9

22
22.5
23
23.5
23.9

+0.6
+0.5
+0.5
+0.4
+0.3

23.2
23.5
24.0
24.3
24.5

880-040305H-C-GR
040305H-C-GM
040305H-C-LM
04 880-0403W07H-P-GR
0403W05H-P-GM
0403W07H-P-GT
0403W07H-P-LM

24.5
25

24

25.5

+1.1
+1.0
+1.0
+0.9

26.2
26.5
27.0
27.4

26
26.4
26.5
27
27.5

+0.9
+0.8
+0.8
+0.7
+0.6

27.8
28.0
28.1
28.4
28.7

28
28.5
29
29.4
29.5

+0.6
+0.5
+0.5
+0.4
+0.4

29.2
29.5
30.0
30.2
30.3

880-050305H-C-GR
050305H-C-GM
050305H-C-LM
05 880-0503W08H-P-GR
0503W05H-P-GM
0503W08H-P-GT
0503W08H-P-LM

Ordering example: 100 pcs 880-010203H-C-GR 1044

187
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2008-02-18 14:27:03

DRILLING

CoroDrill 880
Drill diameter 30 63 mm
Max hole depth: 2-3-4-5 x drill diameter (Dc)

Cylindrical shank flat according to ISO 9766

30
30.5
31
31.5
32
32.5
33
33.5
34
34.5
35
35.5

l1s = programming length

3 x Dc

4 x Dc

5 x Dc

dmm

Ordering code

Ordering code

l1s

32

880-D3000L32-02

87 60

880-D3000L32-03
D3050L32-03

117 90
118 92

880-D3000L32-04

147 120

90 62

880-D3100L40-03
D3150L40-03
D3200L40-03
D3250L40-03
D3300L40-03

121
122
124
126
128

93
95
96
98
99

880-D3100L40-04

D3200L40-04

D3300L40-04

152 124

40

880-D3100L40-02

D3200L40-02

D3300L40-02

880-D3350L40-03
D3400L40-03
D3450L40-03
D3500L40-03
D3550L40-03

130
131
134
135
137

101
102
104
105
107

880-D3400L40-04

D3500L40-04

l1s

l41)

92 64
95 66

l41)

Ordering code

l1s

l41)

156 128
161 132

CoroDrill 880, with cylindrical shank, also available in drill depth 5 x Dc.
See main catalogue.

Dc
mm

2 x Dc

880-D3400L40-02

D3500L40-02

98 68

880-D3600L40-02
D3700L40-02
D3800L40-02
D3900L40-02
D4000L40-02
D4100L40-02

104
105
108
110
113
117

72
74
76
78
80
82

880-D3600L40-03
D3700L40-03
D3800L40-03
D3900L40-03
D4000L40-03
D4100L40-03

139
142
146
149
153
157

108
111
114
117
120
123

880-D3600L40-04
D3700L40-04
D3800L40-04
D3900L40-04
D4000L40-04
D4100L40-04

175
179
184
188
193
198

42
43

880-D4200L40-02
D4300L40-02

119 84
122 86

880-D4200L40-03
D4300L40-03

160 126
164 129

880-D4200L50-04
D4300L50-04

202 168
207 172

44
45
46
47
48
49
50
51
52

880-D4400L40-02
D4500L40-02
D4600L40-02
D4700L40-02
D4800L40-02
D4900L40-02
D5000L40-02
D5100L40-02
D5200L40-02

124
127
130
132
135
137
140
144
146

88
90
92
94
96
98
100
102
104

880-D4400L40-03
D4500L40-03
D4600L40-03
D4700L40-03
D4800L40-03
D4900L40-03
D5000L40-03
D5100L40-03
D5200L40-03

167
172
176
179
183
186
190
194
197

132
135
138
141
144
147
150
153
156

880-D4400L50-04
D4500L50-04
D4600L50-04
D4700L50-04
D4800L50-04
D4900L50-04
D5000L50-04
D5100L50-04
D5200L50-04

211
217
222
226
231
235
240
245
249

176
180
184
188
192
196
200
204
208

880-D5300L40-02
D5400L40-02
D5500L40-02
D5600L40-02
D5700L40-02
D5800L40-02
D5900L40-02
D6000L40-02
D6100L40-02
D6200L40-02
D6300L40-02

149
151
154
157
159
162
164
167
171
173
176

106
108
110
112
114
116
118
120
122
124
126

880-D5300L40-03
D5400L40-03
D5500L40-03
D5600L40-03
D5700L40-03
D5800L40-03
D5900L40-03
D6000L40-03
D6100L40-03
D6200L40-03
D6300L40-03

201
204
209
213
216
220
223
227
232
235
239

159
162
165
168
171
174
177
180
183
186
189

880-D5300L50-04
D5400L50-04
D5500L50-04
D5600L50-04
D5700L50-04
D5800L50-04

254
258
264
269
273
278

212
216
220
224
228
232

53
54
55
56
57
58
59
60
61
62
63
1)

40

2 x Dc, 3 x Dc, dmm = 40


4 x Dc, 5 x Dc, dmm = 50

36
37
38
39
40
41

40

Max hole depth.

101 70

165 136
170 140
144
148
152
156
160
164

Ordering example: 2 pcs 880-D3000L32-02

188

174-191_TRYCK.indd 188

ENG ENG
2008-02-18 14:27:03

DRILLING

ISO/ANSI

P N
M S
K H

CoroDrill 880
Inserts for CoroDrill 880

Radial adjustment

Inserts

= central insert
= peripheral insert

max
Dc

30
30.5

+1.1 32.2
+1.1 32.6

31
31.5
32
32.5
33

+1.0
+0.9
+0.9
+0.8
+0.8

33.0
33.4
33.7
34.1
34.5

33.5
34
34.5
35
35.5

+0.7
+0.6
+0.6
+0.5
+0.4

34.9
35.3
35.6
36.0
36.4

36
37
38
39
40
41

+1.4
+1.3
+1.1
+1.0
+0.9
+0.8

38.8
39.5
40.3
41.0
41.8
42.5

42

Ordering code

1044
4014
4024
4034
4044
1044
4024
4034
4044
1044
4014
4024
4034
4044
H13A
1044
4044
H13A
1044
4044
H13A
1044
4024
4044

Dc
mm

size

880-060406H-C-GR
060406H-C-GM
060406H-C-LM
06
880-0604W10H-P-GR
0604W06H-P-GM
0604W08H-P-LM

880-070406H-C-GR
070406H-C-GM
070406H-C-LM
07
880-0704W12H-P-GR
0704W06H-P-GM
0704W10H-P-LM

+0.6 43.3
+0.5 44.0

44
45
46
47
48
49
50
51
52

+1.5
+1.4
+1.3
+1.1
+1.0
+0.9
+0.8
+0.6
+0.5

47.0
47.8
48.6
49.2
50.0
50.8
51.6
52.2
53.0

880-080508H-C-GR
080508H-C-GM
080508H-C-LM
08
880-0805W12H-P-GR
0805W08H-P-GM
0805W10H-P-LM

53
54
55
56
57
58
59
60
61
62
63

+2.0
+1.9
+1.7
+1.6
+1.5
+1.4
+1.2
+1.1
+1.0
+0.8
+0.7

57.0
57.8
58.4
59.2
60.0
60.8
61.4
62.2
63.0
63.6
64.4

880-090608H-C-GR
090608H-C-GM
090608H-C-LM
09
880-0906W08H-P-GM
0906W12H-P-GR
0906W10H-P-LM

43

Ordering example: 100 pcs 880-060406H-C-GR 1044

189
ENG ENG
174-191_TRYCK.indd 189

2008-02-18 14:27:05

DRILLING

ISO/ANSI

CoroDrill 880

P N
M S
K H

Cutting data (starting values)

Bold text are recommended grade, geometry and cutting data

05.21 150-275

08.2 200-330

12.00-13.99
14.00-16.49
16.50-19.99
20.00-23.99
24.00-29.99
30.00-35.99
36.00-43.99
44.00-52.99
53.00-63.50

30.21 40-100

12.00-13.99
14.00-16.49
16.50-19.99
20.00-23.99
24.00-29.99
30.00-35.99
36.00-43.99
44.00-52.99
53.00-63.50

20.22 140-425

12.00-13.99
14.00-16.49
16.50-19.99
20.00-23.99
24.00-29.99
30.00-35.99
36.00-43.99
44.00-52.99
53.00-63.50

12.00-13.99
14.00-16.49
16.50-19.99
20.00-23.99
H 04.1
450
24.00-29.99
30.00-35.99
36.00-43.99
44.00-52.99
53.00-63.50
* Only in -GM and -LM geometry.

Cutting
speed
m/min

Grade
peripheral insert

Grade
central insert

-GM
fn

-GT
fn

4014* 175-320
4024 180-290
4034 150-235
4044 115-180

0.04-0.10
0.04-0.10
0.06-0.14
0.06-0.18
0.06-0.18
0.06-0.24
0.06-0.24
0.10-0.24
0.10-0.24

0.04-0.10
0.06-0.14
0.06-0.18
0.08-0.18
0.08-0.24
0.08-0.24
0.10-0.24
0.10-0.24

0.04-0.20
0.06-0.22
0.06-0.26
0.08-0.30

4024
4034
4044

120-250
115-215
115-180

0.04-0.12
0.04-0.14
0.06-0.14
0.06-0.16
0.06-0.16
0.06-0.18
0.06-0.20
0.10-0.20
0.10-0.20

0.04-0.08
0.04-0.08
0.06-0.12
0.06-0.12
0.06-0.16
0.06-0.16
0.10-0.16
0.10-0.16

0.04-0.14
0.06-0.14
0.06-0.16
0.06-0.16

4014* 110-250
4024 125-230
4034 100-185
4044 75-140

0.06-0.10
0.06-0.10
0.06-0.12
0.08-0.14
0.08-0.14
0.10-0.16
0.10-0.16
0.10-0.16
0.10-0.16

0.06-0.12
0.08-0.14
0.10-0.16
0.10-0.18
0.10-0.20
0.10-0.20
0.10-0.20
0.10-0.20

0.06-0.16
0.08-0.18
0.10-0.24
0.10-0.28

4044
H13A

300-385
300-400

0.04-0.12
0.04-0.12
0.04-0.14
0.06-0.16
0.10-0.18
0.10-0.20
0.10-0.20
0.12-0.22
0.12-0.22

0.04-0.14
0.04-0.16
0.06-0.18
0.10-0.20
0.10-0.22
0.10-0.24
0.12-0.26
0.12-0.26

0.04-0.12
0.04-0.14
0.06-0.16
0.10-0.18

4044
H13A

20-90
15-90

0.04-0.08
0.04-0.08
0.05-0.08
0.05-0.08
0.06-0.10
0.06-0.12
0.06-0.12
0.06-0.12
0.08-0.14

0.04-0.10
0.05-0.10
0.05-0.10
0.06-0.12
0.06-0.12
0.06-0.12
0.06-0.12
0.08-0.14

0.04-0.08
0.05-0.08
0.05-0.08
0.05-0.08

4014*
4024
4034
4044

40-100
30-80
30-80
30-80

0.04-0.08
0.04-0.08
0.05-0.12
0.05-0.14
0.05-0.14
0.06-0.16
0.06-0.16
0.10-0.16
0.10-0.16

0.04-0.12
0.06-0.14
0.06-0.18
0.06-0.18
0.06-0.20
0.06-0.20
0.10-0.20
0.10-0.20

0.04-0.08
0.05-0.12
0.05-0.14
0.05-0.14

1044

12.00-13.99
14.00-16.49
16.50-19.99
20.00-23.99
24.00-29.99
30.00-35.99
36.00-43.99
44.00-52.99
53.00-63.50

-LM
fn

1044

12.00-13.99
14.00-16.49
16.50-19.99
20.00-23.99
02.1 150-260 24.00-29.99
30.00-35.99
36.00-43.99
44.00-52.99
53.00-63.50

Drill length
2-3 x Dc

1044

Dc mm

1044

HB

1044

CMC

Geometry / Feed mm/rev.

1044

ISO/ANSI

Drill
diameter

vc

-GR
fn
0.04-0.15
0.04-0.20
0.06-0.22
0.06-0.26
0.08-0.30
0.08-0.32
0.08-0.34
0.10-0.34
0.10-0.34
0.04-0.08
0.04-0.08
0.04-0.08
0.06-0.12
0.06-0.12
0.06-0.16
0.06-0.16
0.10-0.16
0.10-0.16
0.06-0.15
0.06-0.16
0.08-0.18
0.10-0.24
0.10-0.28
0.10-0.30
0.10-0.32
0.10-0.32
0.10-0.32
0.04-0.12
0.04-0.12
0.04-0.14
0.06-0.16
0.10-0.18
0.10-0.20
0.10-0.20
0.12-0.22
0.12-0.22
0.04-0.08
0.04-0.08
0.05-0.08
0.05-0.08
0.06-0.08
0.06-0.12
0.06-0.12
0.06-0.12
0.08-0.12
0.04-0.10
0.04-0.08
0.05-0.12
0.05-0.14
0.05-0.14
0.06-0.16
0.06-0.16
0.10-0.16
0.10-0.16

190

174-191_TRYCK.indd 190

ENG ENG
2008-02-18 14:27:07

DRILLING

ISO/ANSI

CoroDrill 880
Cutting data (starting values)

Bold text are recommended grade, geometry and cutting data

05.21 150-275

12.00-13.99
14.00-16.49
16.50-19.99
20.00-23.99
24.00-29.99
30.00-35.99
36.00-43.99
44.00-52.99
53.00-63.50

08.2 200-330

12.00-13.99
14.00-16.49
16.50-19.99
20.00-23.99
24.00-29.99
30.00-35.99
36.00-43.99
44.00-52.99
53.00-63.50

30.21 40-100

12.00-13.99
14.00-16.49
16.50-19.99
20.00-23.99
24.00-29.99
30.00-35.99
36.00-43.99
44.00-52.99
53.00-63.50

20.22 140-425

12.00-13.99
14.00-16.49
16.50-19.99
20.00-23.99
24.00-29.99
30.00-35.99
36.00-43.99
44.00-52.99
53.00-63.50

04.1

12.00-13.99
14.00-16.49
16.50-19.99
20.00-23.99
24.00-29.99
30.00-35.99
36.00-43.99
44.00-52.99
53.00-63.50

450

Cutting
speed
m/min

Grade
central insert

-GM
fn

-GT
fn

4014* 175-320
4024 180-290
4034 150-235
4044 115-180

0.04-0.10
0.04-0.10
0.06-0.14
0.06-0.18
0.06-0.18
0.06-0.20
0.06-0.24
0.10-0.20
0.10-0.20

0.04-0.10
0.06-0.14
0.06-0.18
0.08-0.18
0.08-0.20
0.08-0.24
0.10-0.24
0.10-0.24

0.06-0.14
0.06-0.16
0.06-0.20
0.06-0.22

4024
4034
4044

120-250
115-175
115-180

0.04-0.10
0.04-0.12
0.06-0.12
0.06-0.14
0.06-0.14
0.06-0.16
0.08-0.16
0.10-0.16
0.10-0.16

0.04-0.08
0.04-0.08
0.06-0.12
0.06-0.12
0.06-0.16
0.06-0.16
0.10-0.16
0.10-0.16

0.04-0.12
0.06-0.12
0.06-0.14
0.06-0.14

4014*
4024
4034
4044

110-250
125-230
100-185
75-140

0.06-0.10
0.06-0.10
0.06-0.12
0.08-0.14
0.08-0.14
0.10-0.16
0.10-0.16
0.10-0.16
0.10-0.16

0.06-0.12
0.08-0.14
0.10-0.16
0.10-0.18
0.10-0.20
0.10-0.20
0.10-0.20
0.10-0.20

0.06-0.12
0.08-0.14
0.10-0.19
0.10-0.22

300-385
300-400

0.04-0.10
0.04-0.10
0.04-0.12
0.06-0.14
0.10-0.16
0.10-0.18
0.10-0.18
0.12-0.20
0.12-0.20

0.04-0.12
0.04-0.14
0.06-0.16
0.10-0.18
0.10-0.20
0.10-0.22
0.12-0.24
0.12-0.24

0.04-0.10
0.04-0.12
0.06-0.16
0.10-0.16

4044
H13A

20-90
15-90

0.04-0.08
0.04-0.08
0.05-0.08
0.05-0.08
0.05-0.10
0.06-0.12
0.06-0.12
0.06-0.12
0.08-0.14

0.04-0.08
0.05-0.08
0.05-0.08
0.06-0.10
0.06-0.12
0.06-0.12
0.06-0.12
0.08-0.14

0.04-0.08
0.05-0.08
0.05-0.08
0.06-0.08

4014*
4024
4034
4044

40-100
30-80
30-80
30-80

0.04-0.08
0.04-0.08
0.05-0.10
0.05-0.12
0.05-0.12
0.06-0.16
0.06-0.16
0.10-0.16
0.10-0.16

0.05-0.10
0.06-0.12
0.06-0.15
0.06-0.15
0.06-0.18
0.06-0.18
0.10-0.18
0.10-0.18

0.04-0.08
0.05-0.10
0.05-0.12
0.05-0.12

1044

-LM
fn

1044

12.00-13.99
14.00-16.49
16.50-19.99
20.00-23.99
02.1 150-260 24.00-29.99
30.00-35.99
36.00-43.99
44.00-52.99
53.00-63.50

Drill length
4 x Dc

1044

Dc mm

1044

HB

1044

CMC

Geometry / Feed mm/rev.

1044

ISO/ANSI

Drill
diameter

Grade
peripheral insert

P N
M S
K H

4044
H13A

vc

-GR
fn
0.04-0.12
0.04-0.14
0.06-0.16
0.06-0.20
0.08-0.22
0.08-0.24
0.08-0.24
0.10-0.24
0.10-0.24
0.04-0.08
0.04-0.08
0.04-0.08
0.06-0.12
0.06-0.12
0.06-0.16
0.06-0.16
0.10-0.16
0.10-0.16
0.06-0.12
0.06-0.12
0.08-0.14
0.10-0.19
0.10-0.22
0.10-0.24
0.10-0.26
0.10-0.26
0.10-0.26
0.04-0.10
0.04-0.10
0.04-0.12
0.06-0.14
0.10-0.16
0.10-0.18
0.10-0.18
0.12-0.20
0.12-0.20
0.04-0.08
0.04-0.08
0.05-0.08
0.05-0.08
0.06-0.08
0.06-0.12
0.06-0.12
0.08-0.12
0.08-0.12
0.04-0.10
0.04-0.08
0.05-0.10
0.05-0.12
0.05-0.12
0.06-0.16
0.06-0.16
0.10-0.16
0.10-0.16

* Only in -GM and -LM geometry.

191
ENG ENG
174-191_TRYCK.indd 191

2008-02-18 14:27:09

Modular tooling

The modular tooling system


Coromant Capto

The same coupling fits all your


machines
Coromant Capto is an open tool system that
makes it possible to have only one system for
the entire workshop. The same basic coupling
is always used!
Huge savings in tool costs come with the large
standardization potential of Coromant Capto.
The capital invested in Coromant Capto can be
utilized in all your present and future machine
tools.
Avoid purchasing expensive special tool
holders. The tool you need can easily be
assembled by utilizing the modularity of the
Coromant Capto system.

Coromant Capto the only choice


Time and again, Coromant Capto has proven to fulfill
the requirements for a large variety of operational
demands in older machines as well as in modern
multi-task machines.
Coromant Capto is the only true universal tool
system covering all metal cutting operations independent of machine type and spindle. However, with
Coromant Capto in the spindle you will get some
thing extra special.

The same coupling equally effective for ...

MILLING

DRILLING

The ingenious coupling


a tapered polygon

TURNING

Torque load is spread symmetrically on the polygon, without peaks


irrespective of rotation, giving a selfcentering effect.

192

192-208_TRYCK.indd 192

2008-02-18 15:32:29

Modular tooling

The modular tooling system


Coromant Capto

Coromant Capto tooling possibilities


A wide range of tools is an important part of the total Coromant Capto
concept. All the know-how and resources available at Sandvik Coromant,
as the worlds leading cutting tool supplier, have been utilized to develop
and produce the best cutting tools available for all machine types.

Turning tools
For general turning the T-Max P system with
negative inserts and CoroTurn 107 with
positive inserts form the basis for high
productivity turning.
When it comes to higher productivity in parting and grooving the first
choice is the CoroCut system, and
if you need a modern threading
system the clear choice is the
T-Max U-Lock system.

Holemaking tools

Milling tools

Sandvik Coromants drilling and boring programme, CoroDrill and CoroBore, offers
a wide range of high performance drilling
products. Regardless of the hole style
we can offer you the right tool for the
best productivity in a wide diameter
range. Both solid carbide drills and
indexable insert drills are available.

Sandvik Coromant offers a full


assortment of tools for milling. In
the CoroMill family there is always a
CoroMill cutter that fits your needs perfectly. The CoroMill family is a multi-purpose milling system for use in applications
such as face-, shoulder-, slot- and profile
milling.

Tool holders
and tool adaptors
Modern machines and tools have greater demands on
toolholders. Particularly if cemented carbide endmills
and drills are used at very high speed, where a very
low run-out is required to achieve long tool life.
CoroGrip and HydroGrip fulfil all the demands on
a toolholder.
Different types of tool adaptors are available to help
building a correct tool length.

For more information on our extensive Coromant Capto programme please contact your nearest Sandvik Coromant
representative, read in our extensive printed material or visit our web site www.coromant.sandvik.com

193

192-208_TRYCK.indd 193

2008-02-18 15:32:35

GENERAL INFORMATION

Practical tips
Tool maintenance

The shim and insert seat


Check shim damage.
Clean insert seat and damaged location and support for
cutting edge.
If necessary index or replace shim.
Ensure correct insert location against support points.
It is important to ensure that shim corners have not been
knocked off during machining or handling.

Clamping screws
Ensure correct screw-tightening torque.
Apply sufficient screw lubrication to prevent seizure.
Lubricant should be applied to the screw thread as well as
the screw head face.
Replace worn or exhausted screws.
Use correct keys.

Contact faces
Always check supporting and contact faces of toolholders,
milling cutters and drills,
making sure there is no damage or dirt.
In boring operations it is especially important to have the
best possible clamping. If the bar is not supported to the
end of the holder, overhang will be increased and create
vibration.

194

192-208_TRYCK.indd 194

2008-02-18 14:11:52

GENERAL INFORMATION

Practical tips

Production security
It is important to select the correct insert size, insert shape and
geometry and insert nose radius to achieve good chip flow.

S
 elect largest possible point angle on the insert for strength
and economy.
Select largest possible nose radius for insert strength.
S
 elect a smaller nose radius if there is a tendency
for vibration.

l = cutting edge length (insert size)


la = effective cutting edge length
r = nose radius

Stability
Stability is the key factor for successful metal
cutting, affecting machining costs and productivity.
Make sure that any unnecessary play, overhang, weakness, etc
has been eliminated and that correct types and sizes of tools are
employed for the job.

Summary of maintenance points:


Check tool wear and shims for damage.
Make sure insert seat is clean.
Make sure of correct insert location.
Make sure correct keys and drivers are used.
Insert screws should be correctly tightened.
Lubricate screws before tool assembly.
Make sure contact faces are clean and undamaged on tools, holding tools and machine spindles.

Make sure boring bars are clamped well


and that holder is undamaged at end.

A well organized, maintained and documented


tool inventory is a production cost saver.

Stability is always a critical factor in any metal cutting operation.

195

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GENERAL INFORMATION

Practical tips
Classification of tool wear types

Flank and notch wear

Thermal cracks

 apid flank wear causing


R
poor surface finish or out of
tolerance.

Small cracks perpendicular to


the cutting edge causing frittering and poor surface edge.

 otch wear causing poor


N
surface finish and risk of
edge breakage.

Cratering

Insert breakage
Causing a weakened edge.

Built-up-edge (B.U.E)
Causing poor surface finish
and cutting edge frittering
when the B.U.E. is torn away.

Damage not only to insert but


also the shim and workpiece.

Plastic deformation
Edge depression or flank
impression leading to poor
chip control and poor surface
finish.
Risk of excessive flank wear
leading to insert breakage.

Frittering
Small cutting edge fracture
causing poor surface finish
and excessive flank wear.

196

192-208_TRYCK.indd 196

2008-02-18 14:11:58

GENERAL INFORMATION

Practical tips
If problems should occur!

A few solutions for overcoming the most common problems during:

Reduce the cutting depth

Increase the cutting depth

Notch wear

Cratering

Plastic deformation

Built-up-edge (BUE)

Small cracks perpendicular to the cutting


edge

Small cutting edge fracture


(frittering)

Insert breakage

Curling of long chips


Vibration

Select a positive geometry

Increase the feed

Select a smaller nose radius

Reduce the feed

Flank wear

Select a tougher grade

Problems

Increase the cutting speed

Select a more wear resistant grade

Remedies and solutions

Reduce the cutting speed

Turning

x x

x x

197

192-208_TRYCK.indd 197

2008-02-18 14:11:59

GENERAL INFORMATION

Practical tips
If problems should occur!

A few solutions for overcoming the most common problems during:

x x

Notch wear

x x

Cratering

Plastic deformation

Built-up-edge (BUE)

Small cutting edge fracture


(frittering)

Insert breakage

Vibration

Bad surface finish


Small cracks perpendicular to the cutting


edge

x x

Use a coarse pitch cutter


Select a tougher grade


Increase the feed/tooth

Do not use coolant

Reduce the feed/tooth

Flank wear

Change the cutter position

Problems

Increase the cutting speed

Select a more wear resistant grade

Remedies and solutions

Reduce the cutting speed

Milling

x x

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GENERAL INFORMATION

Practical tips
If problems should occur!

A few solutions for overcoming the most common problems during:

Small cutting edge fracture

(frittering)

Hole not symmetrical

Poor tool life

x x

x x

x x

x x

x x

x x

x x

x x

Increase the speed

Check the carbide grade

Check Speed/feed guidelines

Vibrations

Check bottom of hole or disk for centre stub


(only Coromant U-drill)

Chip jamming in the drill flutes

Improve the stability, reclamp


component, shorten drill overhang

Oversize / undersize hole

Reduce the feed

Wear on outside diameter of drill

Select a tougher grade

Front face of drill broken

Increase coolant flow, clean the filter, clear


coolant holes in drill

Problems

Remedies and solutions

Re-align the drill

Drilling

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GENERAL INFORMATION

Metal cutting safety


Information in connection with grinding of cemented carbide
Material composition
Hard metal products contain tungsten carbide and cobalt. Other substances may contain titanium carbide, tantalum carbide, niobium carbide, chromium carbide, molybdenum carbide or
vanadium carbide. Some grades contain titanium carbo nitride and/or nickel.

Routes of exposure
Grinding or heating of hard metal blanks or hard metal products will produce dust or fumes with
dangerous ingredients that can be inhaled, swallowed or come in contact with the skin or eyes.

Acute toxicity
The dust is toxic when inhaled. Inhalation may cause irritation and inflammation of the
airways. Significantly higher acute inhalation toxicity has been reported during simultaneous
inhalation of cobalt and tungsten carbide compared to inhalation of cobalt alone.
Skin contact can cause irritation and rash. Personnel whose skin is sensitive may experience
an allergic reaction.

Chronic toxicity
Repeated inhalation of aerosols containing cobalt may cause obstruction in the airways.
Prolonged inhalation of increased concentrations may cause lung fibrosis or lung cancer.
Epidemiological studies indicate that workers exposed in the past to high concentrations of
tungsten carbide/cobalt carried an increased risk of developing lung cancer.
Cobalt and nickel are potent skin sensitizers. Repeated or prolonged contact can cause
irritation.

Risk phrases
Toxic: danger of serious damage to health by prolonged exposure through inhalation
Toxic when inhaled
Possible risk of irreversible effects
May cause sensitization by inhalation and skin contact

Preventive measures
A
 void formation and inhalation of dust. Use adequate local exhaust ventilation to keep personal exposure well below the nationally authorised limits.
If ventilation is not available or adequate, use respirators nationally approved for the purpose.
Use safety goggles or glasses with side shields when necessary.
Avoid repeated skin contact. Wear suitable gloves. Wash skin thoroughly after handling.
Use suitable protective clothing. Launder clothing as needed.
Do not eat, drink or smoke in the working area. Wash skin thoroughly before eating, drinking
or smoking.

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GENERAL INFORMATION

Coromant basic grades


General turning

ISO ANSI

01 C4
10 C3
20 C2
30 C1

Wear resistance

Toughness

30

H13A

GC1025

20

Wear resistance

Toughness

H10

CD10
S05F

10

GC1105

Heat resistant

ISO

01

Wear resistance

Toughness
Wear resistance

Toughness

Toughness

30 C1

20 C2

CB7025

20 C2

10 C3

CB7015

10 C3

ISO ANSI

01 C4

30 C1

Hardened

CC650

Wear resistance

ISO ANSI

01 C4

GC3215

40

GC2035

30

GC2025

20

GC3210

Cast iron

CC6090

Stainless steel

ISO
M 10

C5

GC2015

40

GC4235

30

Toughness

C6

GC4225

20

GC3205

Steel

C7

GC4215

10

N
Non-ferrous

ISO ANSI

01 C8

GC4205

Wear resistance

On the following pages the first choice grade recommendations for turning, milling and drilling are shown.
For more information, such as other grades and grade descriptions, please refer to Sandvik Coromants
Metalcutting Technical Handbook.

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GENERAL INFORMATION

Coromant basic grades

40
C5

ISO ANSI

Parting
Grooving

Threading

01 C4
10 C3
20 C2
30 C1

Wear resistance

Toughness
Wear resistance
Wear resistance

40

Toughness

GC1020

Threading

GC2135

30

GC1125

GC1105

20

H13A

10

Parting
Grooving

Toughness

GC1020

40

GC1125

GC4225

30 C1

GC3115

Cast iron

20 C2

ISO

CB20

Threading

01 C4
10 C3

20 C6

CB7015

Toughness

Parting
Grooving

ISO ANSI

Wear resistance

40

S
Heat resistant

GC1020
GC2135

GC1125

Stainless steel

10

10 C7

Threading

Wear resistance

Parting
Grooving

Toughness

M ISO

30

Threading

GC1005

30

50

20

01 C8

Parting
Grooving

Toughness

30

GC1020

C6

GC2135

20

GC1125

Steel

C7

GC4225

10

ISO ANSI

GC1020

01 C8

GC1125

Threading

H13A

Parting
Grooving

Non-ferrous

ISO ANSI

Hardened

Wear resistance

General parting/grooving and threading

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Non-ferrous

01 C4

10 C3

20 C2

30 C1

192-208_TRYCK.indd 203
ISO ANSI

20

30

40

Wear resistance

ISO

CT530

GC1025

ISO ANSI

Wear resistance

Toughness

Wear resistance

ISO ANSI

Toughness

GC4220

H13A

K20W

GC1020

GC4230
GC4240

40

GC3040

GC4220

30 C1

Toughness

10

GC2040

20 C2
GC1030

10 C3

GC2030

S
01 C4

GC1030

H
CB50

GC3220

20 C2

GC1025

30 C1

CB50

10 C3

GC3040

01 C4

Hardened

Wear resistance

Cast iron

Wear resistance

Heat resistant

40

Toughness

50

Toughness

ISO ANSI

Wear resistance

30
GC1030

GC4230

GC4220

01 C8

Toughness

20

GC1030

GC2040

ISO
M 10

GC2030

30

CT530

N
C6

H13A

C5
GC4240

40

GC1030

10

H10

20
CT530

C7

GC1025

Steel

CD10

Stainless steel

Coromant basic grades


GENERAL INFORMATION

General milling

203

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GENERAL INFORMATION

Coromant basic grades

40

40

ISO ANSI CoroDrill Delta C

CoroDrill 880

01 C4
10 C3
20 C2
30 C1

Toughness
Wear resistance

GC1044
GC4044

30

H13A

20

Toughness

GC1044
GC4044

H13A

H10F

GC1220

GC1020

10

Wear resistance

GC4024
GC4034

GC4014

CoroDrill 880

Toughness

30 C1

H10F

GC1220

20 C2

GC1020

Cast iron

10 C3

H13A

01 C4

CoroDrill 880

GC1044

ISO ANSI CoroDrill Delta C

GC4044
Toughness
Wear resistance

CoroDrill Delta C

GC1044
GC4044

40

ISO

GC4024

GC1044
GC4044

30

GC4034

GC4024

20

GC1220

Stainless steel

10

GC1220

CoroDrill 880

H10F

CoroDrill Delta C

40

GC1020

M ISO

20 C2

GC1020

50

10 C3

GC1220

C5

Heat resistant

GC4024

GC4014

40

CoroDrill 880

30 C1

Hardened

30

GC4034
GC1044
GC4044

C6

H10F

20

GC1020

Steel

C7

GC1220

10

ISO ANSI CoroDrill Delta C

01 C4

Toughness

01 C8

N
Non-ferrous

Wear resistance

CoroDrill 880

Wear resistance

ISO ANSI CoroDrill Delta C

Toughness

Wear resistance

General drilling

204

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GENERAL INFORMATION

Index

A
ASCLCR/L
ASDUCR/L
ASSKCR/L
ASTFCR/L
ASVQBR/L
ASVUBR/L
A...DCLNR/L
A...DDUNR/L
A...DSKNR/L
A...DTFNR/L
A...DVUNR/L
A...DWLNR/L
A...MWLNR/L
C

104
104
104
106
106
106
67, 70
67, 70
67, 70
67, 70
67
67
71

CCGT -UM
93, 95
CCGWS
97
CCGWS...FWH
97
CCGWT...FWH
97
CCGX -AL
91
CCMT -KF
85
CCMT -KM
87
CCMT -KR
89
CCMT -MF
79, 93
CCMT -MM
81, 95
CCMT -MR
83
CCMT -PF
73
CCMT -PM
75
CCMT -PR
77
CCMT -WF
73, 79, 85, 93
CCMT -WM
81, 87, 95
CCMWFP
91
CNGA S
59
CNGA T
43, 45,47
CNGA TAWH
59
CNGP
53
CNMA -KR
49
CNMG -23
55
CNMG -KF
43
CNMG -KM
45, 47
CNMG -KR
51

CNMG -MF
35, 53
37
CNMG -MM
CNMG -MR
39
CNMG -PF
27
CNMG -PM
29
CNMG -PR
31
57
CNMG -QM
CNMG -WF
27, 35, 43
CNMG -WM
2 9, 37, 45, 47
CNMM -MR
41
33
CNMM -PR
CNMM -WR
33
61, 66
Cx-DCLNR/L
Cx-DDJNR/L
61, 66
Cx-DSKNR/L
63
63
Cx-DSRNR/L
Cx-DSSNR/L
63
Cx-DTFNR/L
61, 66
61
Cx-DTJNR/L
Cx-DVJNR/L
65
Cx-DWLNR/L
65, 66
65
Cx-MTJNR/L
Cx-MWLNR/L
70
Cx-PCLNR/L
68
68
Cx-PDUNR/L
Cx-PSKNR/L
68
70
Cx-PTFNR/L
Cx-R/L166.4FG
133
133
Cx-R/L166.5FA
Cx-R/LF123
124
Cx-SCLCR/L
99, 105
Cx-SDJCR/L
99, 105
Cx-SRDCN
99
Cx-SRSCR/L
99
Cx-SSKCR/L
105
Cx-STFCR/L
107
Cx-STGCR/L
101
Cx-SVHBR/L
103
Cx-SVJBR/L
103
Cx-SVQBR/L
107
D
DCGT -UM

93, 95

DCGWS
DCGX -AL
DCLNR/L
DCMT -KF
DCMT -KM
DCMT -KR
DCMT -MF
DCMT -MM
DCMT -MR
DCMT -PF
DCMT -PM
DCMT -PR
DCMWFP
DCMX -WF
DCMX -WF
DCMX - WM
DDJNR/L
DNGA S
DNGP
DNMA -KR
DNMG -23
DNMG -KF
DNMG -KM
DNMG -KR
DNMG -MF
DNMG -MM
DNMG -MR
DNMG -PF
DNMG -PM
DNMG -PR
DNMG -QM
DNMM -MR
DNMM -PR
DNMX -WF
DNMX -WM
DSBNR/L
DSKNR/L
DSSNR/L
DTFNR/L
DTJNR/L
DVJNR/L
DWLNR/L

97
91
60
85
87
89
79, 93
81, 95
83
73
75
77
91
73
73, 79, 85, 93
75, 81, 87, 95
60
59
53
49
55
43
45, 47
51
35, 53
37
39
27
29
31
57
41
33
27, 35, 43
29, 37, 45, 47
62
62
62
60
60
64
64

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GENERAL INFORMATION

Index

N
N123
N123 -AM
N123 -CF
N123 -CM
N123 -CR
N123 -GF
N123 -GM
N123 -RM
N123 -RO
N123 -RS
N123 -TF
N123 -M
N123S
N151.2 -4E
N151.2 -5E
N151.2 -5F
N151.3 -4G
R
R/L123 -CF
R/L123 -CM
R/L123 -CR
R/L151.2 -4E
R/L151.2 -5E
R/L151.2 -5F
R/L166.0G
R/L166.0L
R/L166.4FG
R/L166.4KF
R/L166.5FA
R/LAG123
R/LAG151.32
R/LF123
R200
R216.23
R216.24
R216.33
R216.34
R216.42
R216.44
R245
R245 -AL

122
119
111
111
111
115
115
117
117
119
121
121
115, 117
113
113
113
129
111
111
111
113
113
113
132
134
133
135
133
128
129
125, 126, 127
156
170
170
170
170
171, 172
172
144, 145
145

R245 -KH
R245 -KL
R245 -KM
R245 -ML
R245 -MM
R245 -PH
R245 -PL
R245 -PM
R290
R290 -KH
R290 -KL
R290 -KM
R290 -ML
R290 -MM
R290 -PH
R290 -PL
R290 -PM
R300
R300 -KH
R300 -MH
R300 -MM
R300 -PH
R300 -PM
R365
R365 -KL
R365 -KM
R365 -PL
R365 -PM
R390
R390 -KH
R390 -KL
R390 -KM
R390 -ML
R390 -MM
R390 -NL
R390 -PH
R390 -PL
R390 -PM
R590
R590 -KL
R590 -KW
R590 -NL
R590 -NW

145
145
145
145
145
15
145
145
147
147
147
147
147
147
147
147
147
158, 159
160
160
160
160
160
165
166
166
166
166
149,150, 154
151
151, 154
151, 154
151
151,154
151
151
151, 154
151, 154
162
161
162
161
162

R840
RCGX -AL
RCHT -KL
RCHT -PL
RCKT -KH
RCKT -KM
RCKT -ML
RCKT -MM
RCKT -PH
RCKT -PM
RCKT -WM
RCMT
RCMT -SM
S
SCGX -AL
SCLCR/L
SCMT -KF
SCMT -KM
SCMT -KR
SCMT -MF
SCMT -MM
SCMT -MR
SCMT -PF
SCMT -PM
SCMT -PR
SDJCR/L
SNGA S
SNGA T
SNMA -KR
SNMG - MF
SNMG - MM
SNMG -23
SNMG -KM
SNMG -KM
SNMG -KR
SNMG -MR
SNMG -PF
SNMG -PM
SNMG -PR
SNMG -QM
SNMM -MR
SNMM -PR
SRDCN

179-182
91
157
157
157
157
157
157
157
157
157
75, 81, 85, 87
93, 95
91
98
85
87
89
79, 93
81, 95
83
73
75
77
98
59
43, 45, 47
49
35
37
55
45, 47
47
51
39
27
29
31
57
41
33
98

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GENERAL INFORMATION

Index

SRSCR/L
SSBCR/L
SSDCR/L
STFCR/L
STGCR/L
SVHBR/L
SVJBR/L
S...-PCLNR/L
S...-PDUNR/L
S...-PSKNR/L
S...-PTFNR/L
T
TCGT -UM
TCGWS
TCGX -AL
TCMT -KF
TCMT -KM
TCMT -KR
TCMT -MF
TCMT -MM
TCMT -MR
TCMT -PF
TCMT -PM
TCMT -PR
TCMWFLP
TCMWFP
TCMWFRP
TCMX -WF
TCMX -WM
TNGA S
TNGA T
TNMA -KR
TNMG -23
TNMG -KF
TNMG -KM
TNMG -KR
TNMG -MF
TNMG -MM
TNMG -MR
TNMG -PF
TNMG -PM
TNMG -PR

98
100
100
100
100
102
102
69
69
69
71
95
97
91
85
87
89
79, 93
81, 95
83
73
75
77
91
91
91
73, 79, 85, 93
75, 81, 87, 95
59
43, 45, 47
49
55
43
45, 47
51
35
37
39
27
29
31

TNMG -QM
TNMM -MR
TNMM -PR
TNMX -WF
TNMX -WM
TNMX -WR
V

57
41
33
27, 35, 43
29, 37, 45, 47
33

VBGT -UM
VBGWS
VBMT -KF
VBMT -KM
VBMT -KR
VBMT -MF
VBMT -MM
VBMT -MR
VBMT -PF
VBMT -PM
VBMT -PR
VCGT -UM
VCGX -AL
VCMWFP
VNGA S
VNGP
VNMG -23
VNMG -KM
VNMG -MF
VNMG -MM
VNMG -PF
VNMG -PM
VNMG -QM
W

93, 95
97
85
87
89
79, 93
81, 95
83
73
75
77
93
91
91
59
53
55
45, 47
35, 53
37
27
29
57

WNGA S
WNGA T
WNGA TAWH
WNGP
WNMA -KR
WNMG -23
WNMG -KF
WNMG -KM
WNMG -KR
WNMG -MF
WNMG -MM

59
45, 47
59
53
49
55
43
45, 47
51
35, 53
37

WNMG -MR
WNMG -PF
WNMG -PM
WNMG -PR
WNMG -QM
WNMG -WF
WNMG -WM
WNMM -MR
151.2
880
880 -GM
880 -GR
880 -LM

39
27
29
31
57
27, 35, 43
29, 37, 45, 47
41
122, 123
186, 188
187, 189
187, 189
187, 189

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For the sake of the environment


Get into the Coromant
Recycling Concept (CRC) now!
The Coromant Recycling Concept (CRC) is a comprehensive
service for used carbide inserts offered by Sandvik Coromant
to all its customers.
In the light of increasing consumption of non-renewable raw
materials, the economic management of dwindling resources is a duty owed by all manufacturers.
Sandvik Coromant is playing its part by offering to collect
used carbide inserts and recycle them in the most
environmently friendly way.

Order a collection box for each lathe, milling machine,


drill or for your machining centre. We recommend one
collection box for each cutting workplace.
All used hard-metal inserts are stored in the collection
box at the workplace.
When the collection box is sufficiently full, its contents
are transferred to the transport box. We recommend
using two transport boxes e.g. in the storeroom for each
factory.
The full transport box is then sent to the nearest Sandvik
Coromant office or to your Coromant dealer who can also
give you more information.
The benefits of the CRC speak for themselves
A one-stop worldwide recycling system.
Available to direct and trade customers.
Simple procedure with collection and transport boxes.
Less waste, easing the burden on the environment.
Better utilisation of resources.
Other manufacturers' carbide inserts are also accepted.

Collection box

Transport box

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