36sPACE WAGON

36-1
PARKING BRAKES
CONTENTS
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . 2
SERVICE SPECIFICATIONS . . . . . . . . . . . . . . . . . 2
LUBRICANTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SPECIAL TOOL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
ON-VEHICLE SERVICE . . . . . . . . . . . . . . . . . . . . . 3
Parking Brake Lever Stroke Check and
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
36109000255
Parking Brake Switch Check . . . . . . . . . . . . . . . . . . 4

Lining Running-In . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
PARKING BRAKE LEVER . . . . . . . . . . . . . . . . . . 5

PARKING BRAKE CABLE . . . . . . . . . . . . . . . . . . 6
PARKING BRAKE DRUM . . . . . . . . . . . . . . . . . . . 8
36-2
PARKING BRAKES -
General Information/Service Specifications

/Lubricants/Special Tool
GENERAL INFORMATION
36100010226
The parking brake is of a mechanical control type

acting on the rear wheels. A lever is used to apply
the parking brake. The operation method utilizes
a parking brake lever which is in an offset position

at the passengers side.
CONSTRUCTION DIAGRAM
Parking brake lever
Parking brake cable
SERVICE SPECIFICATIONS
36100030208
Items
Standard value
Limit
Parking brake lever stroke
3 - 5 notches
Rear brake lining thickness mm
2.8
1.0
Rear drum inside diameter mm
168.0
169.0
LUBRICANTS
36100040034
Items
Specified lubricants
Backing plate
Multipurpose grease
Shoe and lining assembly

Adjuster
SPECIAL TOOL
Tool
A
B
C
36100060061
Number
Name
Use
A: MB991017
B: MB990998
C: MB991000
A, B: Front hub
remover and
installer
C: Spacer
Wheel bearing provisional holding

MB991000, which belongs to MB990998,
should be used as a spacer.
PARKING BRAKES - On-Vehicle Service
ON-VEHICLE SERVICE
Adjusting nut
36-3
36100090213
PARKING BRAKE LEVER STROKE CHECK

AND ADJUSTMENT
1. Pull the parking brake lever with a force of approx. 196
N and count the number of notches.
Standard value: 3 - 5 notches
Cable rod
2. If the parking brake lever stroke is not the standard value,

adjust as described below.
(1) Remove the parking cover, and then loosen the
adjusting nut to move it to the cable rod end so that
the cable will be free.
(2) Remove the drive shaft from the hub <4WD>.
(Refer to GROUP 27B.)
(3) Attach the special tool to the hub as shown in the

illustration. <4WD>
196 - 255 Nm
MB991017
MB991000
(MB990998)
Adjuster
Wheel
bearing
(4) Remove the adjustment hole plug, and then use a

flat-tip ( - ) screwdriver to turn the adjuster in the
direction of the arrow (the direction which expands
the shoe) so that the disc will not rotate.
Return the adjuster five notches in the direction
opposite to the direction of the arrow.
36-4
PARKING BRAKES - On-Vehicle Service

(5) Turn the adjusting nut to adjust the parking brake lever
stroke to the standard value. After adjusting, check
that there is no space between the adjusting nut and
the parking brake lever.
Adjusting nut
Caution
If the parking brake lever stroke is below the
standard value and the braking is too firm, the
rear brakes may drag.
Pin
(6) After adjusting the parking brake lever stroke, jack

up the rear of the vehicle. Release the parking brake
and turn the rear wheels to check that the rear brakes
are not dragging.
Cable rod
PARKING BRAKE SWITCH CHECK
36100330179
Check for continuity between the parking brake switch terminal

and the switch mounting bolt.
Continuity
When parking brake lever is released
No continuity
LINING RUNNING-IN
Pull
Spring balance
Approx.
40 mm
When parking brake lever is pulled
36100110087
Carry out running-in by the following procedure when replacing

the parking brake linings or the rear brake disc rotors, or
when brake performance is insufficient.
Caution
Carry out running-in in a place with good visibility, and
pay careful attention to safety.
1. Adjust the parking brake stroke to the specified value.
Standard value [Operation force: Approx. 196 N] :
3 - 5 notches
2. Hook a spring balance onto the centre of the parking
brake lever grip and pull it with a force of 98 - 147 N
in a direction perpendicular to the handle.
3. Drive the vehicle at a constant speed of 35 - 50 km/h
for 100 metres.
4. Release the parking brake and let the brakes cool for
5 - 10 minutes.
5. Repeat the procedure in steps 2. to 4. 4 - 5 times.
36-5
PARKING BRAKES - Parking Brake Lever
PARKING BRAKE LEVER
36100130267
REMOVAL AND INSTALLATION

Post-installation Operation
Parking Brake Lever Stroke Check and Adjustment
(Refer to P.36-3.)
5
2
Ratchet plate
Section A - A
Section B - B
B
A
Ratchet
pawl
Removal steps
1. Parking cover
2. Adjusting nut
3. G sensor
<4WD - Vehicles with ABS>
4. Parking brake switch
5. Parking brake lever

6. Parking cover bracket A
<SPACE RUNNER>
7. Parking cover bracket B
36-6
PARKING BRAKES - Parking Brake Cable
PARKING BRAKE CABLE
36100190333

Pre-removal Operation
Parking Cover and Rear Seat Removal
(Refer to GROUP 52A.)
D Parking Brake Lever Stroke Check and Adjustment
(Refer to P.36-3.)
D Parking Cover and Rear Seat Installation
(Refer to GROUP 52A.)
12
55 - 65 Nm
1
13
2
12
11
3
6
10
7
4
9
8
AA"
Removal steps
1. Rear brake caliper assembly
2. Rear brake disc
"BA 3. Shoe-to-anchor spring
4. Adjusting screw spring
"AA 5. Adjuster
6. Strut
7. Strut return spring
AB"
8.
9.
10.
11.
12.
13.
Shoe hold-down cup

Shoe hold-down spring
Shoe hold-down pin
Shoe and lining assembly
Clip
Parking brake cable
PARKING BRAKES - Parking Brake Cable
36-7
REMOVAL SERVICE POINTS

AA" REAR BRAKE CALIPER ASSEMBLY REMOVAL
Remove the rear brake caliper assembly and support it with
wire or similar.
AB" SHOE HOLD-DOWN CUP REMOVAL

Extend the shoe and lining assembly, and remove the shoe
hold-down cup.
Shoe hold-down cup
INSTALLATION SERVICE POINTS

"AA ADJUSTER INSTALLATION
Install the adjuster so that the shoe adjusting bolt of left hand
wheel is attached towards the front of the vehicle, and the
shoe adjusting bolt of right hand wheel is towards the rear
of the vehicle.
Shoe adjusting
bolt
"BA SHOE-TO-ANCHOR SPRING INSTALLATION

Install the shoe-to-anchor springs in the order shown in the
illustration.
Caution
The load on the respective shoe-to-anchor springs is
different, so the spring in the figure has been painted.
Rear
1
2 (Painted)
NOTE
The figure shows the left wheel; for the right wheel, the position
is symmetrical.
36-8
PARKING BRAKES - Parking Brake Drum
PARKING BRAKE DRUM
36100250161

Caution
For 2WD-vehicles with ABS, care must be taken not to scratch or damage the teeth of the ABS
rotor. The ABS rotor must never be dropped. If the teeth of the ABS rotor are chipped, resulting
in a deformation of the ABS rotor, it will not be able to accurately detect the wheel rotation speed,
and the system will not function normally.
Pre-removal Operation
Drive Shaft Removal <4WD>
D Drive Shaft Installation <4WD>
D Parking Brake Lever Stroke Check and Adjustment
(Refer to P.36-3.)
55 - 65 Nm
11
4
12
10
13
16
55 - 65 Nm
15
14
5
12 10
12
16
12
Brake grease: Multipurpose grease
Removal steps
1. Rear speed sensor
<2WD - Vehicles with ABS>
2. Rear brake caliper
(Refer to P.36-8)
3. Rear brake disc
4. Shoe-to-anchor spring
(Refer to P.36-8)
5. Adjusting screw spring
6. Adjuster (Refer to P.36-8)
7. Strut
8. Strut return spring

9. Shoe hold-down cup
(Refer to P.36-8)
10. Shoe hold-down spring
11. Shoe hold-down pin
12. Shoe and lining assembly
13. Clip
14. Parking brake cable
15. Rear hub assembly
(Refer to GROUP 27.)
16. Backing plate
PARKING BRAKES - Parking Brake Drum

INSPECTION
36-9
36100260096
BRAKE LINING AND BRAKE DRUM CHECK

1. Measure the thickness of the brake lining at several places.
Standard value: 2.8 mm
Limit: 1.0 mm
2. If the thickness of the brake lining has worn down to
the limit value or more, replace the shoe and lining
assemblies on both sides of the vehicle.
3. Measure the inside diameter of the brake disc in two
places or more.
Standard value: 168.0 mm
Limit: 169.0 mm
4. If the inside of the brake disc has worn down to the
limit value or more, or if it is excessively worn on one
side, replace the brake disc.
NOTES

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36-1

Parking Brake Switch Check . . . . . . . . . . . . . . . . . . 4

PARKING BRAKE LEVER . . . . . . . . . . . . . . . . . . 5

General Information/Service Specifications

The parking brake is of a mechanical control type

a parking brake lever which is in an offset position

Parking brake lever

Parking brake cable

Parking brake lever stroke

Rear brake lining thickness mm

Rear drum inside diameter mm

Shoe and lining assembly

Wheel bearing provisional holding

PARKING BRAKES - On-Vehicle Service

PARKING BRAKE LEVER STROKE CHECK

2. If the parking brake lever stroke is not the standard value,

(3) Attach the special tool to the hub as shown in the

(4) Remove the adjustment hole plug, and then use a

PARKING BRAKES - On-Vehicle Service

(6) After adjusting the parking brake lever stroke, jack

PARKING BRAKE SWITCH CHECK

Check for continuity between the parking brake switch terminal

When parking brake lever is released

When parking brake lever is pulled

Carry out running-in by the following procedure when replacing

PARKING BRAKES - Parking Brake Lever

PARKING BRAKE LEVER

REMOVAL AND INSTALLATION

5. Parking brake lever

PARKING BRAKES - Parking Brake Cable

PARKING BRAKE CABLE

REMOVAL AND INSTALLATION

Shoe hold-down cup

PARKING BRAKES - Parking Brake Cable

REMOVAL SERVICE POINTS

AB" SHOE HOLD-DOWN CUP REMOVAL

Shoe hold-down cup

INSTALLATION SERVICE POINTS

"BA SHOE-TO-ANCHOR SPRING INSTALLATION

PARKING BRAKES - Parking Brake Drum

PARKING BRAKE DRUM

REMOVAL AND INSTALLATION

Brake grease: Multipurpose grease

8. Strut return spring

PARKING BRAKES - Parking Brake Drum

BRAKE LINING AND BRAKE DRUM CHECK

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