Fire Pump Accessories

Section 916 Page
Date April 2006
FAIRBANKS FIRE PUMPS

STANDARD FIRE PUMP ACCESSORIES
1/2" NPT OUTLET
201
E
FLOAT-OPERATED
AIR RELEASE VALVE
D
1/2" PIPING BY
OTHERS (SEE NOTE 5)
CASING RELIEF VALVE
3/4" NPT OUTLET
3-1/2" (89) DIA. SUCTION AND

DISCHARGE GAUGES WITH
1/4" SHUT-OFF COCKS
C
VALVE INLET SIZE "B"
(PIPING BY OTHERS)
PIPE SIZE
2.5 1823F
3 1824F
4 1823F
4 1824F
5 1822F
5 1823F
5 1824F
6 1822F
6 1822HHF
6 1823HHF
6 1823F
6 1824F
6 1825F
8 1822F
8 1825F
10 1823F
10 1824DF
8 1824F
10 1824F
12 1824F
"A" PIPE TAP IN

CASING DISCHARGE
A
TAP SIZE
1-1/4"
CASING RELIEF VALVE

SYSTEM
G.P.M.
2"
ALL VERTICAL
(1840) MODELS
3/4"
ALL 2-STAGE
(1920) MODELS
1-1/4"
2800/5800 MODELS
3/4
250
500
750
1000
1250
1500
2000
2500
3000
3500
4000
VALVE
INLET
SIZE - B
3/4
4-1/2
(114)
5-1/2
(140)
NOTES:
1. Dimensions are in inches (mm) and may
vary 1/4 (6).
2. Accessories shown are shipped loose for
field installtion.
3. Casing relief valve is to be adjusted to
appropriate pressure upon field installtion
4. Casing relief valve is furnished on electric
motor driven units only.
5. Two stage pumps require both vent taps
piped to air release valve.
6. Suction guage range is 30-0-150 PSI for
suction pressures up to 75 PSI, or 30-0300 PSI for suction pressures over 75 PSI.
7. Discharge gauge range is 0-300-PSI for
pumps with rated discharge pressures up
to 150 PSI, or 0-600 PSI for pumps with
rated discharge pressures over 150 PSI.
FLOAT OPERATED AIR RELEASE VALVE

SYSTEM
OPERATING
PRESSURE
UP TO 175 P.S.I.
OVER 175 P.S.I.
5-7/8 (149) 3-3/4 (95)

6-11/16 (170) 5-5/8 (143)
Section 916 Page 202

Date October 2006

OPTION 73 - ECCENTRIC SUCTION REDUCERS
OPTION 74 - CONCENTRIC DISCHARGE INCREASERS
Supersedes Section 916 Page 202

Dated April 2006
CONCENTRIC
DISCHARGE
INCREASER
ECCENTRIC
SUCTION
REDUCER
"A" FLANGE SIZE
SEE NOTE 3
"D" FLANGE SIZE
HORIZONTAL
SPLIT CASE
OPTION 73
ECCENTRIC SUCTION REDUCERS
Size
3x2
3 x 2-1/2
4x3
5x4
6x4
6x5
8x6
10 x 8
12 x 10
14 x 12
A
3
3
4
5
6
6
8
10
12
14
B
6
6
7
8
9
9
11
12
14
16
C
.5
.25
.5
.5
1
.5
1
1
1
1
OPTION 74
CONCENTRIC DISCHARGE INCREASERS
ECCENTRIC
SUCTION
REDUCER
CONCENTRIC
DISCHARGE
INCREASER
"A" FLANGE SIZE

SEE NOTE 3
"D" FLANGE SIZE
Size
2-1/2 x 3
3x5
3x6
4x5
4x6
5x6
5x8
6x8
6 x 10
8 x 10
10 x 12
10 x 14
D
3
5
6
5
6
6
8
8
10
10
12
14
E
6
8
9
8
9
9
11
11
12
12
14
16
VERTICAL SPLIT CASE
CONCENTRIC
DISCHARGE
INCREASER
ECCENTRIC
SUCTION
REDUCER
"A" FLANGE SIZE
SEE NOTE 3
"D" FLANGE SIZE

SEE NOTE 6
E
VERTICAL IN-LINE
NOTES:
1. Dimensions are in inches (mm) and may vary 1/4.
2. Dimensions applicable to both Class 125 & Class 250
fittings.
3. Illustrations show the intended installation positions
and orientation of each fitting: Eccentric Suction
Reducers are to be installed with the straight side to
the top to prevent air entrapment.
4. Proper pipe supports are required to prevent strain on
pump casing.
5. Fittings shown are intended to adapt the fire pump
suction and discharge flanges to the actual system
manifold pipe sizes. Refer to NFPA 20 for the minimum
system manifold size for each flow rating (GPM), but in
no case should the system suction pipe be a smaller
pipe size than that of the pump suction flange.
6. Refer to Section 911, Page 202 for discharge fittings
tapped to accept installation of casing relief valve
suitable for use with Model 1590 vertical in-line fire
pumps.
Section 916 Page

Date April 2006

OPTION 75 - TEST MANIFOLD
OPTION 76 - HOSE VALVES
OPTION 77 - BALL DRIP VALVE
203
FM
LISTED
"J"
OPEN
A
APPROVED
"E" HOSE THREAD

(SEE NOTE 5)
"H"
CLOSED
"G"
"F"
"E" NPT
QTY "B" SIZE "D" PIPE
TAPS FOR HOSE VALVES
VALVE
SIZE
E
F
1-1/2 2.25
(57)
2-1/2
3.5
(89)
OPTION 75 - TEST MANIFOLD

STD. 125# ASA FLANGES
OPT. 250# ASA FLANGES
G
2.00
(51)
2.75
(70)
H
6.50
(165)
9.50
(241)
J
7.50
(191)
11.00
(297)
OPTION 76 - HOSE VALVE(S)

WITH CAPS AND CHAINS
PUMP RATING
G.P.M.
A MANIFOLD
SUPPLY SIZE
B
C
D
50
100
150
200
250
300
400
450
500
750
1.5 2.5
3
4
6
1
1
1
2
3
1.00 1.13 1.31 8.50 10.62
(25) (29) (33) (216) (270)
1-1/2 2-1/2 2-1/2 2-1/2 2-1/2
WITHOUT CAPS AND CHAINS
1000
1250
1500
2000
2500
3500
4000
4500
5000
6
4
10.62
(270)
2-1/2
8
6
11.75
(298)
2-1/2
10
10
12
8
12
12
12.50 25.63 31.63
(318) (651) (803)
2-1/2 2-1/2 2-1/2
12
16
31.63
(803)
2-1/2
12
20
43.75
(1111)
2-1/2
NOTES:
1. Dimensions are in inches (mm) and may vary 1/4 (6).
2. Components shown are shipped loose for field
installation and assembly.
3. Manifold supply size A and the number of hose
valves (B) meets or exceeds the minimums specified
by N.F.P.A. 20 for the pump ratings indicated.
4. Manifolds for 3000 through 5000 GPM ratings consist of
multiple sections and may require support (by others).
5. 1-1/2 Hose valves furnished with 1-1/2 National Standard
Fire Hose Thread: 1.9900 (50.55) O.D. (max.), 6 threads per
inch. 2-1/2 Hose valves are furnished with 2-1/2 National
Standard Fire Hose Thread: 3.0686 (77.94) O.D. (max.), 7-1/2
threads per inch. Refer to factory for other thread
conventions or adaptors.
3000
2.56 (65)
1/2 NPT
OPTION 77 - BALL DRIP VALVE

Designed to drain a branch line leading to an
outside test manifold where danger of freezing
exists. Opens at zero flow.
Section 916 Page

Date April 2006
204

OPTION 78 - SPLASH PARTITION

Dated June 2002
SPLASH PARTITION FOR HORIZONTAL

SINGLE & MULTI-STAGE FIRE PUMPS
A
VIEW A-A
PUMP SIZE
A
B
2 1823F
3 1824F
12
(305)
16-3/4
(425)
4 1823F
12
(305)
19-3/4
(502)
4 1824F
4 1922F
14
(356)
20-3/4
(527)
5 1822F
5 1823F
5 1922F
5 1804F
6 1822F
6 1822HHF
14
(356)
22-1/4
(565)
6 1823F
18
(457)
26-1/4
(667)
6 1823HHF
6 1824F
6 1825F
6 1922F
10 1823F
8 1822F
10 1824F
8 1824F 10 1824DF
8 1825F
12 1824F
18
20
(457)
(508)
27-1/2
36-3/4
(699)
(933)
NOTES:
1. Dimensions are in inches (mm) and may vary 1/4 (6) inch.
2. Splash partitions are not available for diesel engine driven units.
SPLASH PARTITION FOR VERTICAL

SINGLE STAGE FIRE PUMPS
B
PUMP SIZE
C
D
2.5 1843F
3 1844F
12
(305)
8
(203)
4 1843F
4 1844F
5 1842F
5 1843F
5 1844F
6 1842F
14
(356)
10
(254)
6 1843F
6 1844F
6 1845F
8 1842F
8 1844F
17-1/2
(445)
13
(330)
VIEW B-B
Section 916 Page

Date April 2006

OPTION 79 - MAIN RELIEF VALVE
OPTION 80 - WASTE CONE
205
"A" MAIN RELIEF VALVE INLET SIZE
"A" MAIN RELIEF VALVE INLET SIZE
WASTE CONE
WASTE CONE
"X" 125# ANSI FLANGE

RELIEF VALVE OUTLET
"X" 125# ANSI FLANGE

RELIEF VALVE OUTLET
Spring-Operated Main Relief Valve

125# INLET FLANGE
250# INLET FLANGE
Pilot-Operated Main Relief Valve

125# INLET FLANGE
250# INLET FLANGE
Enclosed Waste Cone
Enclosed Waste Cone
PUMP
RATING
G.P.M.
250
500
750
1000
1250
1500
2000
2500
3000
3500
4000
4500
5000
INLET
FLANGE
RATING
125#
250#
125#
250#
125#
250#
SPRING-OPERATED
MAIN RELIEF VALVE
B
C
D
5-7/8
(149)
21-1/4
(540)
6-1/8
(155)
6-7/16
(163)
22-5/8
(575)
6-5/8
(168)
8-1/2
(216)
36
(914)
9-3/8
(238)
125#
Not Available
250#
125#
Not Available
250#
NOTES:
1. All dimensions are in inches (mm) and may vary 1/4
(6).
2. Valves are available with inlet flange ratings of 125# or
250#. All waste cones have 125# flange ratings.
3. Dimensions for conventional relief valves are not affected
by flange rating.
PILOT OPERATED
MAIN RELIEF VALVE
E
F
G
6
(152)
6
(152)
14-7/8
(378)
15-1/4
(387)
7-5/8 16-15/16
(194)
(430)
7-15/16 17-1/4
(438)
(202)
4
(102)
4-3/8
(111)
5-1/16
(129)
5-3/8
(137)
10
(254)
10
(254)
19-7/8
(505)
20-3/8
(518)
6
(152)
6-1/2
(195)
12-3/4
(324)
12-3/4
(324)
12-3/4
(324)
12-3/4
(324)
22-7/8
(581)
22-7/8
(581)
22-7/8
(581)
22-7/8
(581)
8
(203)
8-1/2
(216)
8
(203)
8-1/2
(216)
WASTE CONE
X
11
(279)
11-1/2
(292)
10
11-1/2
(292)
12
12
(305)
14
16
(406)
4. Relief valve discharge is intended to be piped to waste.

Refer to factory if discharge is to be piped to a line
where back pressure is present.
5. Maximum operating pressure for valves rated for 125# is
175 PSI.
6. Maximum operating pressure for valves rated for 250# is
Section 916 Page

Date April 2006
206

AUTOMATIC AIR RELEASE VALVE
4-3/4 (121)
1/2 NPT" OUTLET
5-1/4
(133)
HYDR8AC
(VAL-MATIC VM15A)
OR APPROVED EQUAL USED
WITH HORIZONTAL FIRE PUMPS
WORKING PRESSURE UP TO 300 PSI
(FM APPROVED)
1/2" NPT INLET
9-1/2 (241)
2" NPT OUTLET
12
(305)
HYDR8AD
(VAL-MATIC #102)
USED WITH VERTICAL TURBINE FIRE PUMPS
WORKING PRESSURE UP TO 300 PSI
2" NPT INTLET
NOTES:
1. All dimensions are in inches (mm) and may vary 1/4 (6).

OPTION 91 - FLOW METERING SYSTEM
Section 916 Page

Date April 2006
207
EAGLE-EYE FLOW METERS

NOMINAL
FLOW RATE
G.P.M.
200
250
300
450
500
750
1000
FIELD WELD "FWP"

SADDLE MOUNT "SDL"
OPTION
FAIRBANKS
OPTION
FAIRBANKS
NUMBER PART NUMBER NUMBER PART NUMBER
91BL
366-0495-649
NLA
NLA
91BM
366-0496-649
NLA
NLA
91BN
366-0497-649
NLA
NLA
91BP
366-0498-649
NLA
NLA
91BR
366-0499-649
NLA
NLA
91BT
366-0500-649
NLA
NLA
91BW
366-0501-649
NLA
NLA
91CA
366-0502-649
NLA
NLA
91CB
366-0503-649
NLA
NLA
91CC
366-0504-649
NLA
NLA
91CD
366-0505-649
NLA
NLA
91CE
366-0506-649
NLA
NLA
91CF
366-0507-649
NLA
NLA
91CG
366-0508-649
NLA
NLA
91CH
366-0509-649
NLA
NLA
91CJ
366-0510-649
NLA
NLA
366-0511-649
NLA
NLA
91CK
91CL
366-0512-649
NLA
NLA
91CM
366-0513-649
NLA
NLA
91CN
366-0514-649
NLA
NLA
NLA
NLA
366-0515-649
91CP
91CR
366-0516-649
NLA
NLA
91CT
366-0517-649
NLA
NLA
91CW
366-0518-649
NLA
NLA
91DA
366-0519-649
NLA
NLA
NLA
NLA
366-0520-649
91DB
91DC
366-0521-649
NLA
NLA
91DD
366-0522-649
NLA
NLA
366-0523-649
NLA
NLA
91DE
91DF
366-0524-649
NLA
NLA
NLA
NLA
366-0525-649
91DG
NO
LO
N
AV GE
AI R
LA
BL
E
1250
PIPE
SIZE
3
4
4
4
5
5
6
5
6
8
6
8
10
6
8
10
8
10
12
8
10
12
8
10
12
10
12
10
12
10
12
1500
2000
2500
3000
3500
4000
NOTES:
1. Accuracy is approximately 2%.
2. Flow meter is Dieterich-Eagle
Eye with mounting option as
indicated, rated for 300 PSI.
3. Proper operation requires that
minimum distances of straight
pipe runs be maintained both
upstream and downstream from
flowmeter. Refer to
manufacturer's instructions
before attempting installation.
4. Meter range is 50% to 200% of
nominal rated flow. Dial is dual
scale, direct reading in G.P.M.
and LPM.
5. NLA = No Longer Available
Section 916 Page

Date April 2006
208

NO
LO
N
AV GE
AI R
LA
BL
E
NOMINAL
WELDED PIPE "WLD"
GROOVED PIPE "GRV"
FLOW RATE PIPE OPTION "A"
FAIRBANKS
OPTION "A"
FAIRBANKS
G.P.M.
SIZE NUMBER DIM. PART NUMBER NUMBER DIM. PART NUMBER
200
3
91HB
4.38 366-0588-649
91FE
3
366-0557-649
250
4
91HC
3.75 366-0589-649
91FF
4
366-0558-649
300
4
91HD
3.75 366-0590-649
91FG
4
366-0559-649
450
4
91HE
3.75 366-0591-649
91FH
4
366-0560-649
5
91HF
5
366-0592-649
91FJ
5
366-0561-649
500
5
91HG
5
366-0593-649
91FK
5
366-0562-649
6
91HH
6
366-0594-649
91FL
6
366-0563-649
5
91HJ
5
366-0595-649
91FM
5
366-0564-649
750
6
91HK
6
366-0596-649
91FN
6
366-0565-649
8
91HL
7
366-0597-649
91FP
7
366-0566-649
6
91HM
6
366-0598-649
91FR
6
366-0567-649
1000
8
91HN
7
366-0599-649
91FT
7
366-0568-649
10
91HP
8
366-0600-649
91FW
8
366-0569-649
6
366-0601-649
91GA
6
366-0570-649
91HR
6
1250
8
91HT
7
366-0602-649
91GB
7
366-0571-649
10
91HW
8
366-0603-649
91GC
8
366-0572-649
8
91JA
7
366-0604-649
91GD
7
366-0573-649
1500
10
91JB
8
366-0605-649
91GE
8
366-0574-649
12
366-0606-649
91GF
12
366-0575-649
91JC
12
8
91JD
7
366-0607-649
91GG
7
366-0576-649
2000
10
91JE
8
366-0608-649
91GH
8
366-0577-649
12
91JF
12
366-0609-649
91GJ
12
366-0578-649
7
366-0579-649
91GK
366-0610-649
7
91JG
8
2500
10
91JH
8
366-0611-649
91GL
8
366-0580-649
12
91JJ
12
366-0612-649
91GM
12
366-0581-649
91JK
8
366-0613-649
91GN
8
366-0582-649
10
3000
12
91JL
12
366-0614-649
91GP
12
366-0583-649
366-0615-649
91GR
8
366-0584-649
8
91JM
3500
10
12
91JN
12
366-0616-649
91GT
12
366-0585-649
4000
10
91JP
8
366-0617-649
91GW
8
366-0586-649
366-0618-649
91HA
12
366-0587-649
12
91JR
12
NOTES:
2. Flow meter is Dieterich-Eagle
Eye with mounting option as
indicated, rated for 300 PSI.
3. Proper operation requires that
minimum distances of straight
pipe runs be maintained both
upstream and downstream from
flowmeter. Refer to
manufacturer's instructions
4. Meter range is 50% to 200% of
nominal rated flow. Dial is dual
scale, direct reading in G.P.M.
and LPM.

Section 916 Page

Date April 2006
209

NOMINAL
FLOW RATE
G.P.M.
200
250
300
450
500
750
CLASS 125 FLANGED "FLG"

OPTION
"A"
FAIRBANKS
NUMBER DIM. PART NUMBER
91JT
9.0
366-0619-649
91JW
9.5
366-0620-649
91KA
9.5
366-0621-649
91KB
9.5
366-0622-649
91KC
12
366-0623-649
91KD
12
366-0624-649
91KE
13
366-0625-649
91KF
12
366-0626-649
91KG
13
366-0627-649
91KH
15
366-0628-649
366-0629-649
13
91KJ
91KK
15
366-0630-649
366-0631-649
16
91KL
91KM
13
366-0632-649
91KN
15
366-0633-649
91KP
16
366-0634-649
366-0635-649
15
91KR
91KT
16
366-0636-649
91KW
21
366-0637-649
91LA
15
366-0638-649
91LB
16
366-0639-649
366-0640-649
21
91LC
91LD
15
366-0641-649
91LE
16
366-0642-649
21
366-0643-649
91LF
91LG
16
366-0644-649
366-0645-649
21
91LH
91LJ
16
366-0646-649
91LK
21
366-0647-649
91LL
16
366-0648-649
91LM
21
366-0649-649
NO
LO
AV N G
AI ER
LA
BL
E
1000
PIPE
SIZE
3
4
4
4
5
5
6
5
6
8
6
8
10
6
8
10
8
10
12
8
10
12
8
10
12
10
12
10
12
10
12
1250
1500
2000
2500
3000
3500
4000
NOTES:
2. Flow meter is Dieterich-Eagle Eye with Class
125 raised-face flanges. Pressure rated for 300
PSI.
3. Proper operation requires that minimum
distances of straight pipe runs be maintained
both upstream and downstream from
flowmeter. Refer to manufacturer's
instructions before attempting installation.
4. Meter range is 50% to 200% of nominal rated
flow. Dial is dual scale, direct reading in
G.P.M. and LPM.
Section 916 Page

Date April 2006
210

NOTES:
2. Flow meter is Gerand Model K Venturi type rated for 500 PSI
with butt-weld or grooved connections and for 275 PSI with
Class 150 flanged connections.
3. Proper operation requires that minimum distances of straight
pipe runs be maintained both upstream and downstream from
flowmeter. Refer to manufacturer's instructions before
attempting installation.
4. Meter range is 50% to 200% of nominal rated flow. Dial is direct
reading in G.P.M. for the specified range.
GERAND VENTURI FLOW METERS

NOMINAL
BUTT-WELD
GROOVED
CLASS 150 FLANGES
FLOW RATE PIPE OPTION "A"
FAIRBANKS
OPTION "A"
FAIRBANKS
OPTION
"B"
FAIRBANKS
G.P.M.
SIZE NUMBER DIM. PART NUMBER NUMBER DIM. PART NUMBER NUMBER DIM. PART NUMBER
100
2.5
91MP
3
366-0377-649
91LN
4
366-0337-649
91PL
9.5
366-0244-649
150
3
91MR
3.5
366-0378-649
91LP
4.38 366-0338-649
91PM
9
366-0245-649
200
3
91MT
3.5
366-0379-649
91LR
4.38 366-0339-649
91PN
9
366-0246-649
4
91MW
3.5
366-0380-649
91LT
5
366-0340-649
91PP
9.5
366-0247-649
250
4
91NA
3.5
366-0381-649
91M
3.75 366-0154-649
91PR
9.5
366-0248-649
5
91ND
5
366-0384-649
91MB
5
366-0343-649
91RA
12
366-0251-649
300
4
91NB
3.5
366-0382-649
91LW
3.75 366-0341-649
91PT
9.5
366-0249-649
450
4
91NC
3.5
366-0383-649
91MA
3.75 366-0342-649
91PW
9.5
366-0250-649
5
91NE
5
366-0385-649
91MC
5
366-0344-649
91RB
12
366-0252-649
500
5
91NF
5
366-0386-649
91N
5
366-0155-649
91RC
12
366-0253-649
6
91NH
6
366-0388-649
91ME
6
366-0346-649
91RE
13
366-0255-649
5
91NG
5
366-0387-649
91MD
5
366-0345-649
91RD
12
366-0254-649
750
6
91NJ
6
366-0389-649
91P
6
366-0156-649
91RF
13
366-0256-649
6
366-0390-649
91R
6
366-0157-649
91RG
13
366-0257-649
91NK
6
1000
8
91NP
7
366-0392-649
91MF
7
366-0347-649
91RJ
15
366-0359-649
1250
6
91NL
6
366-0391-649
91T
6
366-0158-649
91RH
13
366-0258-649
8
91NR
7
366-0393-649
91MG
7
366-0348-649
91RK
15
366-0360-649
1500
8
91NT
7
366-0394-649
91W
7
366-0159-649
91RL
15
366-0361-649
8
366-0398-649
91MH
8
366-0349-649
91RR
16
366-0355-649
91PC
10
2000
8
91NW
7
366-0395-649
91AA
7
366-0160-649
91RM
15
366-0362-649
10
91PD
8
366-0399-649
91MJ
8
366-0350-649
91RT
16
366-0366-649
2500
8
91PA
7
366-0396-649
91AB
7
366-0161-649
91RN
15
366-0363-649
91RW
16
366-0367-649
366-0351-649
8
91MK
366-0400-649
8
91PE
10
3000
8
91PB
7
366-0397-649
91AC
7
366-0162-649
91RP
15
366-0364-649
10
91PF
8
366-0401-649
91ML
8
366-0352-649
91TA
16
366-0368-649
3500
10
91PG
8
366-0402-649
91AD
8
366-0163-649
91TB
16
366-0369-649
12
91PJ
12
366-0406-649
91MM
12
366-0355-649
91TD
21
366-0373-649
8
366-0164-649
91TC
16
366-0370-649
91AE
366-0403-649
8
91PH
4000
10
12
91PK
12
366-0407-649
91MN
12
366-0356-649
91TE
21
366-0374-649

Date April 2006

NOTES:
1. Accuracy is approximately 2.5%.
2. Flow meter is Preso Type "CV" fabricated steel
rated for 250 PSI.
flowmeter. Refer to manufacturer's instructions
flow. Dial is direct reading in G.P.M. for the
specified range.
PRESO VENTURI FLOW METERS

NOMINAL
FLOW RATE PIPE
G.P.M.
SIZE
100
2.5
150
3
200
3
250
3.5
4
300
4
400
4
450
4
5
500
5
750
5
6
6
1000
8
1250
6
8
1500
8
10
2000
8
10
8
2500
10
12
3000
10
12
10
12
3500
14
4000
12
14
BUTT-WELD ENDS
GROOVED ENDS
"A"
OPTION
FAIRBANKS
OPTION
FAIRBANKS
DIM NUMBER PART NUMBER NUMBER PART NUMBER
6
91AAN
366-0416-649
91AW
366-0435-649
6
91AAP
366-0417-649
91BA
366-0436-649
6
91AAR
366-0418-649
91BB
366-0437-649
6
91AAT
366-0419-649
91BC
366-0438-649
7
91AAB
366-0177-649
91BD
366-0439-649
7
91AAW
366-0420-649
91BE
366-0440-649
7
91ABA
366-0421-649
91BF
366-0441-649
7
91ABB
366-0422-649
91BG
366-0442-649
8
91ABC
366-0423-649
91BH
366-0443-649
8.5
91AAC
366-0178-649
91BJ
366-0444-649
8.5
91AAD
366-0179-649
91BK
366-0445-649
9.5
91ABD
366-0424-649
91TD
366-0446-649
9.5
91AAE
366-0180-649
91WA
366-0447-649
13.5
91ABE
366-0425-649
91WC
366-0449-649
9.5
91AAF
366-0181-649
91WB
366-0448-649
13.5
91ABF
366-0426-649
91WD
366-0450-649
13.5
91AAG
366-0182-649
91WE
366-0451-649
16
91ABG
366-0427-649
91WH
366-0454-649
13.5
91AAH
366-0183-649
91WF
366-0452-649
16
91ABH
366-0428-649
91WJ
366-0455-649
13.5
91AAJ
366-0184-649
91WG
366-0453-649
16
91ABJ
366-0429-649
91WK
366-0456-649
91ABL
366-0431-649
91WN
366-0459-649
17.25
16
91AAK
366-0185-649
91WL
366-0457-649
17.25 91ABM
366-0432-649
91WP
366-0460-649
16
91ABK
366-0430-649
91WM
366-0458-649
91WR
366-0461-649
366-0186-649
91AAL
17.25
19.25
91ABN
366-0433-649
91WW
366-0463-649
17.25 91AAM
366-0187-649
91WT
366-0462-649
366-0434-649
91AAA
366-0464-649
91ABP
19.25
"B"
DIM
11.50
11.50
11.50
11.63
13.00
13.00
13.00
13.00
15.50
15.50
15.50
16.50
16.50
21.50
16.50
21.50
21.50
24.00
21.50
24.00
21.50
24.00
26.25
24.00
26.25
24.00
26.25
29.25
26.25
29.25
CLASS 125 FLANGES

OPTION
FAIRBANKS
NUMBER PART NUMBER
91ABR
366-0465-649
91ABT
366-0466-649
91ABW
366-0467-649
91ACA
366-0468-649
91ACB
366-0469-649
91ACC
366-0470-649
91ACD
366-0471-649
91ACE
366-0472-649
91ACF
366-0473-649
91ACG
366-0474-649
91ACH
366-0475-649
91ACJ
366-0476-649
91ACK
366-0477-649
91ACM
366-0479-649
91ACL
366-0478-649
91ACN
366-0480-649
91ACP
366-0481-649
91ACW
366-0484-649
91ACR
366-0482-649
91ADA
366-0485-649
91ACT
366-0483-649
91ADB
366-0486-649
91ADE
366-0489-649
91ADC
366-0487-649
91ADF
366-0490-649
91ADD
366-0488-649
91ADG
366-0491-649
91ADJ
366-0493-649
91ADH
366-0492-649
91ADK
366-0494-649
Section 916 Page

Date April 2006
212

PRESO ANNULAR FLOW METERS

NOMINAL FLOW
RATE G.P.M.
100
150
200
250
300
400
450
500
750
1000
1250
1500
2000
2500
3000
3500
4000
PIPE OPTION
"A"
FAIRBANKS
SIZE NUMBER DIM. PART NUMBER
2.5
91ADL
11
366-0658-649
3
91ADM
11.5
366-0659-649
3
91ADN
11.5
366-0660-649
3.5
91AF
12
366-0166-649
4
91ADP
12.5
366-0661-649
4
91ADR
12.5
366-0662-649
4
91ADT
12.5
366-0663-649
4
91ADW
12.5
366-0664-649
5
91AEA
14
366-0665-649
5
91AG
14
366-0167-649
5
91AH
14
366-0168-649
6
91TF
15
366-0233-649
6
91AJ
15
366-0169-649
91TG
17
366-0234-649
8
6
91AK
15
366-0170-649
8
91TH
17
366-0235-649
8
91AL
17
366-0171-649
19-1/8 366-0236-649
91TJ
10
8
91AM
17
366-0172-649
10
91TK
19-1/8 366-0237-649
17
366-0173-649
91AN
8
10
91TL
19-1/8 366-0238-649
22-1/8 366-0239-649
91TM
12
10
91AP
19-1/8 366-0174-649
12
91TN
22-1/8 366-0240-649
10
91AR
19-1/8 366-0175-649
12
91TP
22-1/8 366-0241-649
24-7/8 366-0242-649
91TR
14
12
91AT
22-1/8 366-0176-649
14
91TT
24-7/8 366-0243-649
NOTES:
1. Accuracy is approximately 2.5% of full scale.
2. Flow meter is Preso Model PFB annubar type
rated for 250 PSI.
flowmeter. Refer to manufacturer's
instructions before attempting installation.
flow. Dial is direct-reading in G.P.M. for the
specified range.
FAIRBANKS MODEL 1800 & 1900 PUMPS

DIESEL BATTERIES, RACKS, & CABLES
POS

Date April 2006
NOTES:
11
(279)
1. Dimensions are in inches (mm) and may vary 1/4" (6).

2. Batteries are 12 volt, lead-acid type D-8D,
approximately 95 Ibs. each, dry.
3. Batteries are shipped dry. Electrolyte (approx.19 quarts
per battery) must be procured locally.
4. Refer to Section 916 page 252 for exact number of
batteries & cables to be furnished based on the
diesel engine manufacturer and model used.
5. Battery racks are fabricated steel, approximately
20 Ibs. each.
6. Each rack holds 2 batteries. Racks are not to be
stacked.
NEG
POS
11
(279)
NEG
20.75
(527)
BATTERY
16.25
(419)
5.5 (140)
20.5
(521)
NOTES:
1. All cables are SAE J55BA type SGT with
tensile attachment of 700-800 lbs.
2. Positive & negative cables 60" (1524) long
are 2/0 gauge; positive & negative cables 80"
(2032) long are 3/0 gauge.
3. Terminal clamps have steel reinforced
inserts.
4. Not all cable types are required for every
engine. Refer to Section 916 page 252 for
cable applicability.
BATTERY
RACK
23.5
(597)
POSITIVE CABLE
NEGATIVE CABLE
INTERCONNECTING
CABLE
60" or 80"
(1524 or 2032)
17/32 DIA. HOLE (TYPICAL)
60" or 80"
(1524 or 2032)
12"
(305)

Date October 2006
FAIRBANKS MODEL 1800 & 1900 PUMPS

DIESEL BATTERY CABLE DIAGRAMS

Dated April 2006
12 VOLT SYSTEM
REQUIRED COMPONENTS
POS
12V
(1)
(2)
(2)
(2)
BATTERY RACK
BATTERIES
POSITIVE CABLES
NEGATIVE CABLES
NEG
POS
ENGINE APPLICABILITY
CUMMINS: 6BTA 5.9-F1
6BTA 5.9-F2
6BTA 5.9-F4
6CTA 8.3-F1
6CTA 8.3-F2
6CTA 8.3-F3
CLARKE-DETROIT:
VMFP-04HN VMFP-04HT
VMFP-06HT VMFP-T6HT
VMFP-L6HR VMFP-T6HR
JU4H-UF10 JU4H-UF20
JU4H-UF30 JU4H-UF40
JU4H-UF50 JU6H-UF30
JU6H-UF50 JU6H-UF60
JW6H-UF30 JW6H-UF40
JW6H-UF50 JW6H-UF60
12V
NEG
EDWARDS:
ALL MODELS
NOTES:
1. Clarke VMFP, JU4H & JU6H Engines require cable sets of different lengths. On these engine
models, a 2/0 guage postive and negative cable set 60 (1524 mm) long, and a 3/0 guage positive
and negativecable set 80 (2032 mm) long are furnished.
2. Refer to Section 916, Page 251 for details of batteries, racks and cables.
POS
24 VOLT SYSTEM
NEG
POS
24V
(2)
(4)
(2)
(2)
(2)
NEG
POS
NEG
POS
NEG
REQUIRED COMPONENTS
24V
BATTERY RACKS
BATTERIES
POSITIVE CABLES
NEGATIVE CABLES
INTERCONNECTING
CABLES
ENGINE APPLICABILITY
CLARKE-DETROIT:
DDFP-08FH
DDFP-08FA
CATERPILLAR:
ALL MODELS

Date April 2006

SINGLE WALL FUEL TANKS
& NFPA-20 FITTINGS
2
DIESEL FUEL TANKS:

1. Tanks are constructed and labeled in accordance with UL-142.
2. Fittings shown are consistent with N.F.P.A. 20.
3. Tank to be pitched toward drain 1/4 per foot with outlet on the same elevation
as engine fuel pump. Means of elevating tank (by others) may be required.
4. Usable tank volume is total capacity less 5% for sump and 5% for expansion.
11
10
1
21
20
21
5
6"
12
"A" DIA.
22
14
L
13
2" NPT CPLGS. FOR

CUST. FURN. LEGS
4
B
FUEL SUPPLY
14
FUEL RETURN
NOMINAL
USABLE
TANK SIZE
VOLUME
IN GALLONS IN GALLONS
119
105
24 (609)
61 (1548)
6 (152)
6 (152)
6 (152)
19 (482)
37 (939)
14 (355)
3 (76)
187
165
30 (761)
61 (1548)
6 (152)
6 (152)
6 (152)
19 (482)
37 (939)
16 (406)
3 (76)
300
270
38 (964)
61 (1548)
6 (152)
6 (152)
6 (152)
19 (482)
37 (939)
23 (584)
3-3/4 (95)
359
320
36 (914)
73 (1853)
6 (152)
6 (152)
6 (152)
31 (787) 44 (1117)
23 (584)
3-3/4 (95)
572
515
48 (1218)
73 (1853)
6 (152)
6 (152)
6 (152)
31 (787) 44 (1117)
30 (761)
4-3/4 (121)
849
766
64 (1626)
61 (1548)
6 (152)
6 (152)
6 (152)
19 (482) 44 (1117)
30 (761)
4-3/4 (121)
1100
993
64 (1626)
79 (2007)
6 (152)
6 (152)
6 (152)
37 (940) 44 (1117)
30 (761)
4-3/4 (121)
COMPONENTS FURNISHED BY FAIRBANKS MORSE

ITEM NO.
QTY. REQD
DESCRIPTION
1
1
2 NPT Lockable Fuel Cap
2
1-1/4 Screened Tank Vent
Fuel Gauge 1-1/2 NPT
1 NPT Drain Plug
2 NPT Pipe Plug
1-1/4 Close Nipple
1/2 Tee
1/2 Close Nipple
2 Fuel Fill Pipe
10
Z x Z x 1/2 Tee
11
Z x 1-1/4 Banded Reducer
12
3/4 NPT Lockable Fuel Valve
13
3/4 Close Nipple
14
Fuel Hoses for Supply & Return

(Furnished by Engine Mfr.)
ITEM NO.
20
COMPONENTS FURNISHED BY OTHERS

QTY. REQD
DESCRIPTION
1
Z Diameter Piping for Vent
21
1/2 Tubing and Fittings or

1/2 Black Pipe
22

3/4 Black Pipe
NOTES
1. All dimensions are in inches and may vary 1/4".
2. Components shown are shipped loose for field assembly.
3. Illustration is for component identification only. Actual installation must meet
local codes and all applicable standards.
4. Item 10 may consist of a combination of fittings.
5. Refer to Section 916 page 259 for details of Fairbanks-furnished components.
Section 916 Page

Date April 2006
256

SINGLE WALL FUEL TANKS WITH
NFPA-20 & UL-142 FITTINGS
19
11
17
DIESEL FUEL TANKS:

2. Fittings shown are consistent with N.F.P.A. 20 and UL-142.
16
15
10
18
21
20
21
5
6"
"A" DIA.
12
22
14
L
13
2" NPT CPLGS. FOR

CUST. FURN. LEGS
4
B
FUEL SUPPLY
14
FUEL RETURN
NOMINAL
USABLE
TANK SIZE
VOLUME
119
105
24 (609)
61 (1548)
6 (152)
6 (152)
6 (152)
19 (482)
37 (939)
14 (355)
3 (76)
187
165
30 (761)
61 (1548)
6 (152)
6 (152)
6 (152)
19 (482)
37 (939)
16 (406)
3 (76)
300
270
38 (964)
61 (1548)
6 (152)
6 (152)
6 (152)
19 (482)
37 (939)
23 (584)
3-3/4 (95)
359
320
36 (914)
73 (1853)
6 (152)
6 (152)
6 (152)
31 (787) 44 (1117)
23 (584)
3-3/4 (95)
572
515
48 (1218)
73 (1853)
6 (152)
6 (152)
6 (152)
31 (787) 44 (1117)
30 (761)
4-3/4 (121)
849
766
64 (1626)
61 (1548)
6 (152)
6 (152)
6 (152)
19 (482) 44 (1117)
30 (761)
4-3/4 (121)
1100
993
64 (1626)
79 (2007)
6 (152)
6 (152)
6 (152)
37 (940) 44 (1117)
30 (761)
4-3/4 (121)
ITEM NO.
20

DESCRIPTION
QTY. REQD
1
21

1/2 Black Pipe
22

3/4 Black Pipe
NOTES
6. Items 11 & 17 not required for 515 gallon tanks.

DESCRIPTION
QTY. REQD
ITEM NO.
1
1
2
1
3
1
1 NPT Drain Plug
1
4
2 NPT Pipe Plug
1
5
7
1
1/2 Tee
8
1
1/2 Close Nipple
2 Fuel Fill Pipe
1
9
10
1
Z x Z x 1/2 Tee
11
1
12
1
13
1
3/4 Close Nipple
2
14
15
16
17
18
19
1
1
1
1
1
1-1/4 Street Elbow

Z x Z x 1-1/4 Tee
Z Close Nipple
1-1/4 x 6 Nipple
4 Emergency Vent

Date April 2006

DOUBLE WALL FUEL TANKS
& NFPA-20 FITTINGS
2
11
DIESEL FUEL TANKS:

2. Fittings shown are consistent with N.F.P.A. 20.
11
10
1
20
21
20
7
5
21
6"
6"
10"
"A" DIA.
12
22
14
L
13
2" NPT CPLGS. FOR

CUST. FURN. LEGS
4
G
B
FUEL SUPPLY
14
FUEL RETURN
NOMINAL
USABLE
TANK SIZE
VOLUME
119
105
187
165
24.5 (622)
73 (1853)
6 (152)
6 (152)
6 (152)
31 (787)
73 (1853)
6 (152)
6 (152)
6 (152)
19 (482) 44 (1117)
14 (355)
3 (76)
19 (482) 44 (1117)
16 (406)
3 (76)
300
270
39 (990)
73 (1853)
6 (152)
6 (152)
6 (152)
19 (482) 44 (1117) 22-7/8 (581)
3-3/4 (95)
359
320
41 (1041)
73 (1853)
6 (152)
6 (152)
6 (152)
31 (787) 44 (1117) 22-7/8 (581)
4 (102)
572
515
51 (1294)
73 (1853)
6 (152)
6 (152)
6 (152)
31 (787) 44 (1117)
30 (761)
5 (127)
849
766
65 (1651)
61 (1548)
6 (152)
6 (152)
6 (152)
19 (482) 44 (1117)
30 (761) 4-3/4 (121)
1100
993
65 (1651)
84 (2134)
6 (152)
6 (152)
6 (152)
37 (940) 44 (1117)
30 (761) 4-3/4 (121)

ITEM NO.
QTY. REQD
DESCRIPTION
1
1
2
1 NPT Drain Plug
2 NPT Pipe Plug
1-1/4 Close Nipple
1/2 Tee
1/2 Close Nipple
2 Fuel Fill Pipe
10
Z x Z x 1/2 Tee
11
12
13
3/4 Close Nipple
14

ITEM NO.
20

QTY. REQD
DESCRIPTION
2
21

1/2 Black Pipe
22

3/4 Black Pipe
NOTES
Section 916 Page

Date April 2006
258

DOUBLE WALL FUEL TANKS WITH
NFPA-20 & UL-142 FITTINGS
19
11
19
11
17
17
16
16
15
15
20
18
20
7
5
6"
21
18
10
21
DIESEL FUEL TANKS:

2. Fittings shown are consistent with N.F.P.A. 20 and UL-142..
6"
10"
"A" DIA.
12
22
14
L
13
2" NPT CPLGS. FOR

CUST. FURN. LEGS
4
B
FUEL SUPPLY
14
FUEL RETURN
NOMINAL
USABLE
TANK SIZE
VOLUME
119
105
24.5 (622)
73 (1853)
6 (152)
6 (152)
6 (152)
19 (482) 40 (1015)
14 (355)
3 (76)
187
165
31 (787)
73 (1853)
6 (152)
6 (152)
6 (152)
19 (482) 40 (1015)
16 (406)
3 (76)
300
270
39 (990)
73 (1853)
6 (152)
6 (152)
6 (152)
19 (482) 40 (1015) 22-7/8 (581)
3-3/4 (95)
359
320
41 (1041)
73 (1853)
6 (152)
6 (152)
6 (152)
31 (787) 40 (1015) 22-7/8 (581)
4 (102)
572
515
51 (1294)
73 (1853)
6 (152)
6 (152)
6 (152)
31 (787) 40 (1015)
30 (761)
5 (127)
849
766
65 (1651)
61 (1548)
6 (152)
6 (152)
6 (152)
19 (482) 44 (1117)
30 (761) 4-3/4 (121)
1100
993
65 (1651)
84 (2134)
6 (152)
6 (152)
6 (152)
37 (940) 44 (1117)
30 (761) 4-3/4 (121)
ITEM NO.
20

DESCRIPTION
QTY. REQD
2
21

1/2 Black Pipe
22

3/4 Black Pipe
NOTES
6. Items 11 & 17 not required for 515 gallon tanks.

DESCRIPTION
QTY. REQD
ITEM NO.
1
1
2
2
3
1
1 NPT Drain Plug
2
4
5
2
2 NPT Pipe Plug
7
1
1/2 Tee
8
1
1/2 Close Nipple
9
1
2 Fuel Fill Pipe
10
1
Z x Z x 1/2 Tee
4 x Z Banded Reducer
2
11
12
1
13
1
3/4 Close Nipple
2
14
15
16
17
18
19
2
2
2
2
2
1-1/4 Street Elbow

Z x Z x 1-1/4 Tee
Z Close Nipple
1-1/4 x 6 Nipple
4 Emergency Vent

Date April 2006

FITTINGS FOR DIESEL FUEL TANKS
LISTED
3.62
APPROVED
1-1/4" NPT
2. SCREENED TANK VENT
9.5
2" NPT
7
1-1/2" NPT
1/16" MESH
7 DIA.
1. LOCKABLE FUEL CAP
TO SUIT
TANK DEPTH
6.44
OPEN
3.78
CLOSED
6.25
LISTED
4.75
APPROVED
COATED
CORK FLOAT
3. FUEL GAUGE
4" MALE NPT
OPEN
3.37
SHUT
LOCKING
HANDLE
2.25
19. EMERGENCY VENT

PROVIDED ONLY WITH OPTIONAL
UL-142 FITTINGS PACKAGE
2.25
3.37
3/4" NPT
3/4" NPT
2.94
2. LOCKABLE
FUEL VALVE
12. LOCKABLE FUEL VALVE
NOTES
4. Refer to Section 916 pages 255 through 258 for the location and applicability
of each component shown above
14. FLAME RESISTANT FLEXIBLE FUEL HOSE

(2) FURNISHED BY ENGINE MANUFACTURER
FOR SUPPLY AND RETURN LINES

Date October 2006

DIESEL ENGINE MUFFLERS
B
A DIA.
MUFFLER INLET & OUTLET

SIZE 150# ANSI FLANGE
ENGINE
MUFFLER
INLET &
MODEL
OUTLET
CUMMINS
CFP33 & CFP39

CFP59, CFP83, CFP6E, CFP9E
CFP11E
COMMERCIAL
GRADE
"A"
"B"
WGT
3
4"
5"
8
10
10
36
36
42
2.5"
3"
4"
8
8
10
3"
RESIDENTIAL
GRADE
CRITICAL
GRADE
"A"
"B"
WGT
"A"
"B"
WGT
39
48
55
8
10
10
42
46
54
42
50
60
12
14
16
42
54
61
68
115
140
30
36
36
39
39
48
8
8
10
42
42
46
39
42
50
10
12
14
42
42
54
40
68
115
36
39
42
42
12
42
68
4"
10
36
48
10
46
50
14
54
115
3"
4"
5"
5"
8
10
10
10
36
36
42
42
39
48
55
55
8
10
10
10
42
46
54
54
42
50
60
60
12
14
16
16
42
54
61
61
68
115
140
140
6"
12
42
65
12
54
60
20
74
175
8"
18
50
150
18
62
145
24
75
215
5"
6"
6"
8"
8"
8"
DUAL 6"
10
12
12
18
18
18
12
42
42
42
50
50
50
42
55
65
65
150
150
150
130
10
12
12
18
18
18
12
54
54
54
62
62
62
54
60
60
60
145
145
145
120
16
20
20
24
24
24
20
61
74
74
75
75
75
74
140
175
175
215
215
215
350
3"
4"
8
10
36
36
39
48
8
10
42
46
42
50
12
14
42
54
68
115
CLARKE FIRE PROTECTION

VMFP-04HN
VMFP-04HT
VMFP-06HT, -T6HT,
VMFP-L6HR & -T6HR
JU4H-UF10, -UF12 & UF14
JU4H-UF20, -UF22 & UF24
JU4H-UF30, -UF32 & -UF34
JU4H-UFH8, UFH0 & -UFH2
JU4H-UF40, -UF42 & -UF44
JU4H-UF50, -UF52, UF54 & -UF58
JU4R-UF09, -UF11, -UF13, -UF19
JU4R-UF21 & -UF23
JU4R-UF40, -UF49, -UF51, -UF53
ALL JU6H-SERIES
JW6H-UF30 (JDFP-06WA) & -UF38
JW6H-UF40 (JDFP-06WR) & -UF48
JW6H-UF50 & -UF58
JW6H-UF60
ALL JX6H-SERIES
CATERPILLAR
3126-DITA
3406B-DIT, -DITA
3408-DITA, PH-0
3408-DITA, PH-1
3412-DIT, PH-0 & PH-1
3412-DITA, PH-0
3412-DITA, PH-1
NATIONAL DIESEL
NDC BF4M-1011F
ALL EXCEPT- NDC BF4M-1011F

Date October 2006
ENGINE
MODEL

EXHAUST FLEX CONNECTORS
MUFFLER
FLEX
CONNECTION CONNECTOR
SIZE
CUMMINS
CFP33 & CFP39
CFP59, CFP83,
CFP6E & CFP9E
CFP11E
CLARKE FIRE PROTECTION
VMFP-04HN
VMFP-04HT
VMFP-06HT, -T6HT,
VMFP-L6HR & -T6HR
JU4H-UF10, -UF12 & -UF14
STYLE
3"
4"
"A"
SEE NOTE 1
5"
SEE NOTE 1
2.5"
3"
4"
"A"
"A"
"A"
3"
"A"
JU4H-UF20, -UF22 & -UF24
JU4H-UF30 & -UF32

JU4H-UF34
JU4H-UFH8, UFH0
JU4H-UFH2
JU4H-UF40 & -UF42
JU4H-UF50 & -UF52
JU4H-UF54 & UF58
JU4R-UF09, UF11, UF13,
JU4R-UF19, UF21 &-UF23
JU4R-UF40, -UF49, UF51
JU4R-UF53
ALl JU6H-SERIES
JW6H-UF30 (JDFP-06WA), -UF38
CATERPILLAR
3126 DITA
3406B-DIT, -DITA
3408-DITA, PH-0
3408-DITA, PH1
3412-DIT, PH-0 & PH-1
3412-DITA, PH-0
3412-DITA, PH-1
NATIONAL DIESEL
NDC BF4M-1011F
ALL EXCEPT
NDC BF4M-1011F
STYLE "A"
FLANGE TO FIT
DIESEL ENGINE
EXHAUST OUTLET
18"
STYLE "B"
4"
3"
"A"
"A"
4"
5"
5"
"A"
SEE NOTE 1
SEE NOTE 1
6"
SEE NOTE 1
8"
SEE NOTE 1
JW6H-UF40 (JDFP-06WR), - UF48
JW6H-UF50 & -UF58

JW6H-UF60
ALL JX6H-SERIES
NPT FLANGE
BY FAIRBANKS
FLEX CONNECTOR
BY DIESEL ENGINE
MANUFACTURER
5"
6"
6"
8"
8"
8"
DUAL 6"
"B"
"B"
"B"
"B"
"B"
"B"
"B"
3"
"A"
4"
"A"
NOTE 1: FLANGED FLEX CONNECTOR PROVIDED BY

DIESEL ENGINE MANUFACTURER. NO ADDITIONAL
FLEX CONNECTOR OR ADAPTOR FITTING IS REQUIRED
OR PROVIDED BY AURORA.

Date April 2006
FAIRBANKS MODEL 1800 & 1900

DIESEL ENGINE DRIVEN FIRE PUMP
COOLING WATER PIPING DATA
BY-PASS VALVES
NORMALLY CLOSED
GAUGE
TO
ENGINE
REGULATOR VALVES
STRAINERS
SOLENOID
VALVE
FROM
PUMP
VALVE "A"
This instructional data explains the installation and
operation of the cooling system for UL listed, FM
approved Fire Pump engines equipped with heat
exchangers.
VALVE "B"
shutdown to prevent the waste of cooling water. (One
red wire must be connected to terminal #1 of the engine
junction box, the other red wire to terminal #11 of the
engine junction box, and the green wire grounded to the
engine block. Refer to applicable wiring diagrams.)
Engines equipped with heat exchangers use an engine

mounted water pump to circulate jacket water around
the tubes of the heat exchanger to maintain proper
jacket water temperatures. Cooling water, supplied by
the Fire Pump, is piped through the tubes and discharged to waste.
4. The valves in the BYPASS Iine of the loop are normally CLOSED. They should ONLY be opened to provide cooling water to the engine if the regulator valve
or solenoid valve require repair.
REQUIREMENTS
5. Valves "A" and "B" are normally OPEN. They should

ONLY be closed if repair is required to the regulator
valve or solenoid valve.
The loop portion of the cooling water supply piping,

shown above, incorporates all components required
by NFPA and is sized to provide the required volume
of water at the proper pressure for the heat exchangers of the engine models listed in Table A.
6. The gauge indicates back pressure on the cooling

water discharge. The recommended back pressure to
assure adequate flow is 15-20 PSI and should not
exceed the allowable pressure shown in Table A.
Model 1800 & 1900 pumps are shipped from the plant
with the loop piped between the pump and engine.
The pipe and loop sizes are determined by the engine
model.
7. Since cooling loop components are subject to

bumps and movement during shipping. all components must be checked for pipe strain and leakage
prior to initial startup.
COMPONENTS
INSTALLATION -COOLING WATER OUTLET
1. A flushing type strainer is used to protect the regulator valve, solenoid valve and the tubes of the heat
exchanger from foreign material.
The cooling water outlet piping from the engine heat

exchanger must be at least the size listed in Table A.
The piping must be short, have no valves and discharge into an open waste cone. If deviations from the
requirement of discharge to an open waste cone are
permitted by the authority having jurisdiction, the
proposed plumbing must be reviewed to assure that
the back pressure created wiII not reduce the cooling
water flow to below that required for the engine.
2. The regulator valve is used to control the volume

and pressure of the cooling water.
3. The solenoid valve opens automatically when the
engine is started and closes automatically on engine

Date April 2006
FAIRBANKS MODEL 1800 & 5900

DIESEL ENGINE DRIVEN FIRE PUMP
COOLING WATER PIPING DATA
If the outlet piping from two or more engines is connected

to a common manifold, the manifold piping should be
sized such that the velocity resulting from the combined
flow is the same as that in the outlet piping between the
manifold and heat exchanger.
Adequate pipe supports must be provided for the loop and
outlet piping to minimize vibration and prevent excessive
strain at the heat exchanger, pump and engine connections.
adjusting is necessary, see the following procedure:

With the pump operating at the rated duty, the adjustment
is made after the engine block temperature has risen to the
level required to open the engine thermostat. The thermostat opens at approximately 170F. The temperature will
stabilize and then decrease slightly. At this point, the regulator is adjusted between 15 and 20 PSI by turning the regulator screw clockwise to increase the pressure and counterclockwise to reduce the pressure. The regulator screw is
then locked into place with the locknut provided.
Engine coolant should be added in accordance with the

engine manufacturers recommendations.
MAINTENANCE
OPERATION
1. Strainers must be inspected frequently and kept clean.
The regulator valve is adjusted during operational tests at the

plant and set between 15 and 20 PSI back pressure. If additional
2. If cooling water temperature changes, the regulator

valve may require adjustment.

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Section 916 Page

Date April 2006

FAIRBANKS FIRE PUMPS

1/2" NPT OUTLET

3-1/2" (89) DIA. SUCTION AND

"A" PIPE TAP IN

CASING RELIEF VALVE

FLOAT OPERATED AIR RELEASE VALVE

5-7/8 (149) 3-3/4 (95)

Section 916 Page 202

FAIRBANKS FIRE PUMPS

Supersedes Section 916 Page 202

"D" FLANGE SIZE

"A" FLANGE SIZE

"D" FLANGE SIZE

VERTICAL SPLIT CASE

"D" FLANGE SIZE

Section 916 Page

FAIRBANKS FIRE PUMPS

"E" HOSE THREAD

OPTION 75 - TEST MANIFOLD

OPT. 250# ASA FLANGES

OPTION 76 - HOSE VALVE(S)

WITHOUT CAPS AND CHAINS

OPTION 77 - BALL DRIP VALVE

Section 916 Page

FAIRBANKS FIRE PUMPS

Supersedes Section 916 Page 204

SPLASH PARTITION FOR HORIZONTAL

SPLASH PARTITION FOR VERTICAL

Section 916 Page

FAIRBANKS FIRE PUMPS

"A" MAIN RELIEF VALVE INLET SIZE

"A" MAIN RELIEF VALVE INLET SIZE

"X" 125# ANSI FLANGE

"X" 125# ANSI FLANGE

Spring-Operated Main Relief Valve

Pilot-Operated Main Relief Valve

Enclosed Waste Cone

Enclosed Waste Cone

4. Relief valve discharge is intended to be piped to waste.

Section 916 Page

FAIRBANKS FIRE PUMPS

2" NPT INTLET

FAIRBANKS FIRE PUMPS

Section 916 Page

EAGLE-EYE FLOW METERS

FIELD WELD "FWP"

Section 916 Page

FAIRBANKS FIRE PUMPS

EAGLE-EYE FLOW METERS

FAIRBANKS FIRE PUMPS

Section 916 Page

EAGLE-EYE FLOW METERS

CLASS 125 FLANGED "FLG"

Section 916 Page

FAIRBANKS FIRE PUMPS

GERAND VENTURI FLOW METERS

Section 916 Page 211

FAIRBANKS FIRE PUMPS