On Load Tap Changer

vacutap v v
tHE compact
on-LoaD tap-cHanGEr.
tr a n s fo r mEr controL
vacutap vv
Experience from us
security for you.
The on-load tap-changers of the VACUTAP series combine decades of experience in
vacuum-switching technology with the consistent further development of this technology.
This results in on-load tap-changers with unbeatable reliability and efficiency.
Compact design
We started to develop vacuum-switching technology

back in the 1980s. Extensive know-how makes us an
expert in this innovative technology.
In contrast to conventional oil circuit engineering, there
is no arcing in the insulating oil with VACUTAP on-load
tap-changers. Therefore, no oil filter unit is required
in operation. Additionally, this new generation of tap
changers is designed for use with selected alternative
insulating fluids.
Benefits of vacuum technology

compared with oil circuit engineering:
I No arcing in the tap-changer oil
I No oil filter unit needed
I Clean oil makes maintenance work
easier and faster
I Substantially reduced frequency of maintenance
compared to conventional oil circuit engineering
Extra: Constant switching characteristics over the

entire life of the vacuum interrupter. The vacuum
level in the tubes is even improved further during
switching operations because the metal vapor
plasma generated by the arc from the contact material binds with free gas molecules (getter effect).
In addition, there is no oxidation of the contact
surface. This ensures a uniformly good transition
resistance.
The VACUTAP V V combines a diverter switch and tap selector

in one functional unit.
This compact design offers a low-cost solution, especially for
delta-connected transformer windings.
Maintenance-free for nearly all network

applications
In 2006, VACUTAP VR and V V became the first tap-changers
anywhere in the world to perform 300,000 tap-change operations without maintenance. For you this means maintenance-free
performance for nearly all network applications and therefore
maximum availability of your transformers. This is made possible through features such as vacuum interrupters, which are
developed in-house in accordance with our strict requirements
and have proven themselves in years of operation. In our globally
unique Testing Department, our on-load tap-changers are also
tested in mechanical and electrical service life tests well beyond
the requirements of IEC standards.
ATEX-certified
MR vacuum switches are used in steel and aluminum smelters
around the world as well as on drilling rigs in areas that pose
an explosion hazard or in chemical operations with a corrosive
or dirty environment. This is because MR is the first and only
manufacturer of on-load tap-changers to have VACUTAP V V
and VACUTAP V R tap changers certified in accordance with
Directive 94/9/EC (ATEX) conforms to IEC and NEC 505 in North
America.
vacutap vv
VACUTAP V V step capacity diagram

step voltage
pst (in kva)
2000
1500
1000
v v 250
v v 400
v v 600
step capacity
500
0
0
50
100
150
200
250
netzbetrieb
300
350
400
450
500
550
600
iu (in a)
step capacity diagram for electric arc furnaces upon request.
Installation lengths

3-phase V V III
Y 40 kV
1-phase V V I
D 40 kV Y 76 kV
D 76 kV
D 145 kV
76 kV
145 kV
250, 400, 600 A
250, 400, 600 A
250, 400, 600 A
250, 400, 600 A
250, 400 A
400 A
400 A
h =1,628 mm
h =1,628 mm
h =1,810 mm
h =1,810 mm
h =2,224 mm
h =816 mm
h =978 mm
technical data.
On-load tap-changer
Designation V V III 250 Y V V III 250 D V V III 400 Y V V III 400 D
Number of phases and application

3; at neutral point

Max. rated through-current Ium (in A)
3; at any
3; at neutral point
point on winding
3; at any
point on winding
250
400
Rated short-time current (in kA)
Rated duration of short-circuits (in s)
Rated peak withstand current (in kA)

Rated step voltage Ui (in V)
10
2,000
12.5
2,000 1,700 1
Step capacity (in kVA) See PSt/Iu diagram

Rated frequency
Operating positions
50 60 Hz
Without change-over selector: max. 12, with change-over selector: max. 23
Rated insulation level

Highest voltage for equipment Um (in kV) 2
Rated lightning impulse withstand voltage
(in kV, 1.2 | 50)
Rated short-duration power frequency withstand voltage
(in kV, 50 Hz, 1 min)
40/76 40/76/145 4 40/76 40/76/145 4

200/350
200/350/650
200/350
70/140 70/140/275
200/350/650
70/140 70/140/275
Rated withstand voltages of internal insulation See table 2.3 in technical data for VACUTAP V V (TD 203)
Oil compartment Pressure-tight up to 0.3 bar permanent differential pressure (testpressure 0.6 bar),

head and cover of the on-load tap-changer are vacuum-proof.
Temperature range The VACUTAP V V on-load tap-changer can be operated in the rated load range at oil

temperatures of between -25 C and +105 C.
On-load tap-changer
Designation V V III 600 Y V V III 600 D V V I 401 3 V V I 401 3
Number of phases and application

3; at neutral point

Max. rated through-current Ium (in A)

Rated short-time current (in kA)
3; at any
point on winding
1; at any
point on winding
600
400
Rated duration of short-circuits (in s)
Rated peak withstand current (in kA)

Rated step voltage Ui (in V)
15
2,000 1,000 1
12.5
2,000 1,700 1
Step capacity (in kVA) See PSt/Iu diagram

Rated frequency
Operating positions

50 60 Hz
Without change-over selector: max. 12
With change-over selector: max. 23
With change-over selector: max. 23
Rated insulation level

Highest voltage for equipment Um (in kV) 2
Rated lightning impulse withstand voltage
(in kV, 1.2 | 50)
40/76 40/76/145 4 76 145 4

200/350
Rated short-duration power frequency withstand voltage 70/140

(in kV, 50 Hz, 1 min)
200/350/650
350
650
70/140/275
140
275
Rated withstand voltages of internal insulation See table 2.3 in technical data for VACUTAP V V (TD 203)
Oil compartment Pressure-tight up to 0.3 bar permanent differential pressure (test pressure 0.6 bar),

head and cover of the on-load tap-changer are vacuum-proof.
Temperature range The VACUTAP V V on-load tap-changer can be operated in the rated load range at oil

temperatures of between -25 C and +105 C.
1
2
3
4
See also PSt-/Iu diagram

In accordance with VDE 0111, Part 1: Effective value of the conductor-conductor voltage for which an equipment is dimensioned in terms of its insulation.
600 A model on request
A maximum operating voltage of 132 kV + 15 % = 151.8 kV is permitted if the test voltages for the 145 kV series are not exceeded.
vacutap vv
ENVIRONMENTALLY FRIENDLY
AND FORWARD-LOOKING.
A future trend in transformer technology has kept our developers busy: the increasing demand for higher fire safety, greater compatibility with the environment and
largely maintenance-free performance. We have found a solution. It is based on the
connection of our VACUTAP technology with alternative insulating fluids.
Alternative insulating fluids with natural esters are

made from plants such as rapeseed, soy, sunflower or
coconut. Filtering these fluids and adding additives
results in a high-quality electrical insulating fluid
that provides exactly the advantages that will be
required in the future.
All variants of our VACUTAP V V on-load
tap-changer are suitable for use with selected
alternative insulating fluids.
Fireproof
A variety of fluids is available on the market that fulfill fire protection requirements (class K fluids with a
flashpoint > 300 C to IEC 61100). The natural esters
seem particularly advantageous in this regard.
Water hazard class*
Mineral oil
HMWH
Silicone oil
Permitted oil temperature (C) for tap-changer operation
Synthetic esters
On-load tap-changer type
Synthetic esters
Natural esters
Natural esters
VACUTAP
-15 to +115
-10 to +115
VV
Biodegradable
Permitted ester fluids:

I Synthetic ester:

I Natural ester:

MIDEL 7131 (M & I)

ENVIROTEMP 200 (Cargill)
ENVIROTEMP FR3 (Cargill)
BIOTEMP (ABB)
The environmental friendliness (biodegradability)

of a material can be evaluated by, for example, its
classification into a water hazard class. Ester fluids
have an advantage in this regard because they are
classified as non-hazardous to water.
Please note: The use of VACUTAP tap

changers in conjunction with ester
fluids is a special application.
Our experts will work with you to
clarify the possibilities for the specific
application.
350
300
Silicon oils
50
Natural esters
100
Synthetic esters
150
High molecularweight hydrocarbons
250
Mineral oil
Flashpoint (C) (ASTM D92, Open Cup)
Class K fluids, flashpoint > 300 C to IEC 61039
200
*Classification in accordance
with the German Administrative Regulation on the
Classification of Substances
hazardous to waters into
Water Hazard Classes
(VwVwS), Germany 1999:
WGK 0 = non-hazardous to
water, WGK 1 = low water
hazard
Detailed information can be found in

our publication Alternative Liquids for
Tap-Changers.
VACUTAP V V
an investment that pays off.
Maintenance-free and long-lasting
I Maintenance-free up to 300,000 tap-change operations with no time
component, therefore maintenance-free for virtually all network applications
I Change of vacuum interrupters only after 600,000 tap-change operations
I Change of the diverter switch insert only after 1.2 million tap-change operations
Maximum operational reliability

I Suitable for operation in earthquake-prone areas
I Also available as ATEX-certified version in Ex protection model with
TAPMOTION ED motor-drive unit
I Fully tried and tested: more than 12,000 VACUTAP V V are in use
around the globe
Low life-cycle costs

I No arcing in the tap-changer oil
I No oil filter unit needed
I Clean oil makes maintenance work easier and faster
I Substantially reduced frequency of maintenance compared to conventional oil
circuit engineering
Designed with future requirements in mind

Factory-built for selected alternative insulating fluids
Maschinenfabrik Reinhausen GmbH

falkensteinstrasse 8
93059 regensburg, Germany
phone: +49 941 4090-0
fax: +49 941 4090-7001
Email: [email protected]
www.reinhausen.com
please note:
the data in our publications may differ from
the data of the devices delivered. We reserve
the right to make changes without notice.
in169/09 En vacutap v v
f0053808 10/13 dp
maschinenfabrik reinhausen GmbH 2013
tHE poWEr BEHinD poWEr.

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What are the benefits of vacuum technology compared to conventional oil circuit engineering?

What are the benefits of vacuum technology compared to conventional oil circuit engineering?

How does vacuum technology ensure consistently good contact resistance?

How does vacuum technology ensure consistently good contact resistance?

vacutap v v

We started to develop vacuum-switching technology

Benefits of vacuum technology

Extra: Constant switching characteristics over the

The VACUTAP V V combines a diverter switch and tap selector

Maintenance-free for nearly all network

VACUTAP V V step capacity diagram

pst (in kva)

step capacity diagram for electric arc furnaces upon request.

250, 400, 600 A

250, 400, 600 A

250, 400, 600 A

250, 400, 600 A

Max. rated through-current Ium (in A)

Rated short-time current (in kA)

Rated duration of short-circuits (in s)

Rated peak withstand current (in kA)

Step capacity (in kVA) See PSt/Iu diagram

Rated insulation level

40/76 40/76/145 4 40/76 40/76/145 4

Max. rated through-current Ium (in A)

Rated duration of short-circuits (in s)

Rated peak withstand current (in kA)

Step capacity (in kVA) See PSt/Iu diagram

With change-over selector: max. 23

Rated insulation level

40/76 40/76/145 4 76 145 4

Rated short-duration power frequency withstand voltage 70/140

See also PSt-/Iu diagram

Alternative insulating fluids with natural esters are

Permitted oil temperature (C) for tap-changer operation

On-load tap-changer type

Permitted ester fluids:

MIDEL 7131 (M & I)

The environmental friendliness (biodegradability)

Please note: The use of VACUTAP tap

High molecularweight hydrocarbons

Flashpoint (C) (ASTM D92, Open Cup)

Class K fluids, flashpoint > 300 C to IEC 61039

Detailed information can be found in

Maximum operational reliability

Low life-cycle costs

Designed with future requirements in mind

Maschinenfabrik Reinhausen GmbH

tHE poWEr BEHinD poWEr.

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