Inter Graph TANK Users PDF
Inter Graph TANK Users PDF
Copyright
Copyright 1994-2010 Intergraph Corporation. All Rights Reserved.
Including software, file formats, and audiovisual displays; may be used pursuant to applicable software license agreement;
contains confidential and proprietary information of Intergraph and/or third parties which is protected by copyright law, trade secret
law, and international treaty, and may not be provided or otherwise made available without proper authorization from Intergraph
Corporation.
Terms of Use
Use of this software product is subject to the End User License Agreement ("EULA") delivered with this software product unless the
licensee has a valid signed license for this software product with Intergraph Corporation. If the licensee has a valid signed license
for this software product with Intergraph Corporation, the valid signed license shall take precedence and govern the use of this
software product. Subject to the terms contained within the applicable license agreement, Intergraph Corporation gives licensee
permission to print a reasonable number of copies of the documentation as defined in the applicable license agreement and
delivered with the software product for licensee's internal, non-commercial use. The documentation may not be printed for resale or
redistribution.
Trademarks
Intergraph, the Intergraph logo, PDS, SmartPlant, FrameWorks, I-Convert, I-Export, I-Sketch, SmartMarine, IntelliShip, INtools,
ISOGEN, MARIAN, SmartSketch, SPOOLGEN, SupportManager, SupportModeler, COADE, CAESAR II, CADWorx, PV Elite,
CODECALC, and TANK are trademarks or registered trademarks of Intergraph Corporation or its subsidiaries in the United States
and other countries. Microsoft and Windows are registered trademarks of Microsoft Corporation. All rights reserved. Oracle, JD
Edwards, PeopleSoft, and Retek are registered trademarks of Oracle Corporation and/or its affiliates. Other brands and product
names are trademarks of their respective owners.
Contents
Introduction ............................................................................................................................................ 7
Technical Support .............................................................................................................................. 7
Program Interface Generalities .......................................................................................................... 8
Help ............................................................................................................................................ 8
Units ........................................................................................................................................... 9
In-Field Computations ................................................................................................................. 9
Error Checking ............................................................................................................................ 9
Program Capabilities ....................................................................................................................... 10
Installation............................................................................................................................................ 11
Hardware/Software Requirements ................................................................................................... 12
Installing TANK ................................................................................................................................ 12
Installing TANK in Silent Mode ......................................................................................................... 16
ESL Installation on a Network .......................................................................................................... 17
Software Revision Procedures ......................................................................................................... 18
Identifying Builds ....................................................................................................................... 18
Can Builds Be Applied to Any Version? ..................................................................................... 18
Announcing Builds ..................................................................................................................... 18
Obtaining Builds ........................................................................................................................ 18
What is Contained in a Specific Build? ....................................................................................... 19
Installing Builds ......................................................................................................................... 19
Detecting/Checking Builds ......................................................................................................... 19
Archiving and Reinstalling an Old, Patched Version ................................................................... 20
Program Configuration ........................................................................................................................ 21
Computation Control Tab (Configuration Dialog Box) ....................................................................... 22
Database Definitions Tab (Configuration Dialog Box) ....................................................................... 24
Quick Start ........................................................................................................................................... 25
Starting TANK ................................................................................................................................. 25
Using the Main Menu ........................................................................................................................... 27
The File Menu ................................................................................................................................. 28
The Input Menu ............................................................................................................................... 29
The Analysis Menu .......................................................................................................................... 30
The Output Menu ............................................................................................................................. 31
The Tools Menu............................................................................................................................... 31
The Diagnostics Menu ..................................................................................................................... 32
The ESL Menu ................................................................................................................................ 34
The View Menu................................................................................................................................ 36
The Help Menu ................................................................................................................................ 36
TANK Input ........................................................................................................................................... 39
The Tank Description Page.............................................................................................................. 41
General Tank Data Dialog Box......................................................................................................... 42
Contents
Tank Data Tab (General Tank Data Dialog Box) ........................................................................ 47
Shell Courses Tab (General Tank Data Dialog Box) .................................................................. 50
Wind Details Tab (General Tank Data Dialog Box)..................................................................... 51
Anchor Bolt Details Tab (General Tank Data Dialog Box)........................................................... 51
Roof Specification Parameters Dialog Box ....................................................................................... 53
General Roof Specs Tab (Roof Specification Parameters Dialog Box) ....................................... 55
Supported Cone Roof Data Tab (Roof Specification Parameters Dialog Box) ............................. 57
Girder Rings Tab (Roof Specification Parameters Dialog Box) ................................................... 63
Seismic Data Specifications Dialog Box ........................................................................................... 63
Seismic Data Tab (Seismic Data Specifications Dialog Box) ...................................................... 64
Grillage Review Dialog Box .............................................................................................................. 65
Nozzle Stiffness Dialog Box ............................................................................................................. 66
Cycle Life Data Dialog Box .............................................................................................................. 69
API 650 External Pressure (App V.) Dialog Box ............................................................................... 70
Shell Settlement Data ...................................................................................................................... 71
API-653 Service Measurement Data ................................................................................................ 72
Bottom Post 3rd Ed. Tab (653 Service Measurement Data Dialog Box) ..................................... 72
Bottom Pre 3rd Edition Tab (653 Service Measurement Data Dialog Box) .................................. 73
Manual Shell Course Specification Tab (API-653 Service Measurement Data
Dialog Box) ............................................................................................................................... 75
API-2000 Venting Requirements Dialog Box .................................................................................... 76
Tank Sizing / Costing Scratchpad .................................................................................................... 78
Tank Sizing/Costing Scratchpad Dialog Box .............................................................................. 80
Error Checking ..................................................................................................................................... 83
Warning & Error Options .................................................................................................................. 84
Completing the Error Check Phase .................................................................................................. 85
Analysis/Solution Phase...................................................................................................................... 87
TANK Program Files ........................................................................................................................ 87
Solution Overview ............................................................................................................................ 88
Local Graphics Output ........................................................................................................................ 91
Tank Layout Sketch ......................................................................................................................... 92
Shell Settlement Plots ...................................................................................................................... 93
Nozzle Interaction Diagrams ............................................................................................................ 94
Supported Cone Roof Sketches ....................................................................................................... 97
Output Report Generation ................................................................................................................... 99
Output Report Discussions ............................................................................................................ 100
Job Title Page ......................................................................................................................... 100
User Input Data ....................................................................................................................... 101
Error Checker LOG File ........................................................................................................... 102
Solution Module TXT File ........................................................................................................ 103
Wind, Material, Thickness & Weights ....................................................................................... 103
Roof Evaluation ....................................................................................................................... 105
Seismic Analysis Results ......................................................................................................... 109
Nozzle Flexibility & Load Results ............................................................................................. 110
Settlement Checks .................................................................................................................. 111
API-2000 Venting Output ......................................................................................................... 112
API-650 Bolting Report ............................................................................................................ 113
Contents
API-650 Cycle Life Output ....................................................................................................... 114
API-650 External Pressure Output ........................................................................................... 115
Examples ............................................................................................................................................ 117
Example Problem APP_K .............................................................................................................. 117
Example Problem O_WC ............................................................................................................... 117
Example Problem A_WC ............................................................................................................... 117
Example Problem KOCZWARA ..................................................................................................... 118
Example Problem B&Y .................................................................................................................. 118
Example Problem SSTEST1 .......................................................................................................... 118
Example Problem TEST1 .............................................................................................................. 118
Example Problem SSC1 ................................................................................................................ 118
Example Problem APP_P .............................................................................................................. 118
Example Problem EXTERN01 ....................................................................................................... 118
Example Problem SEIS01.............................................................................................................. 119
Appendix A - Program File List ......................................................................................................... 121
Main Set ........................................................................................................................................ 121
Help & Error Processing Set .......................................................................................................... 121
English Text Set ............................................................................................................................ 122
API Data Set.................................................................................................................................. 122
Examples Data Set ........................................................................................................................ 123
Appendix B - Standard Units Systems.............................................................................................. 125
Appendix C - List of Materials ........................................................................................................... 127
* ASTM Standards ......................................................................................................................... 127
* CSA Standards ........................................................................................................................... 128
* National Standards ...................................................................................................................... 128
* ISO 630....................................................................................................................................... 128
* Stainless Steels (Temperature Dependant) ................................................................................. 128
* Duplex Stainless Steels (Temperature Dependent) ...................................................................... 129
* Unknown For API-653 ................................................................................................................. 129
Appendix D - Default Configuration Directives ................................................................................ 131
Appendix E - Revision History .......................................................................................................... 133
Version 3.30 Changes (9/10) ......................................................................................................... 133
Version 3.20 Changes (9/09) ......................................................................................................... 133
Version 3.10 Changes (9/08) ......................................................................................................... 133
Version 3.00 Changes (11/07) ....................................................................................................... 133
Version 2.55 Changes (10/05) ....................................................................................................... 133
Version 2.50 Changes (3/04) ......................................................................................................... 134
Version 2.40 Changes (7/02) ......................................................................................................... 134
Version 2.30 Changes (2/02) ......................................................................................................... 134
Version 2.20 Changes (9/00) ......................................................................................................... 134
Version 2.10 Changes (5/00) ......................................................................................................... 135
Version 1.60 / 2.00 Changes (1/99)................................................................................................ 135
Version 1.51 Changes (9/97) ......................................................................................................... 136
Version 1.50 Changes (5/97) ......................................................................................................... 136
Version 1.40 Changes (9/96) ......................................................................................................... 136
Contents
Version 1.31 Changes
Version 1.30 Changes
Version 1.20 Changes
Version 1.10 Changes
SECTION 1
Introduction
TANK is a computer-based software tool for the design and analysis of large storage tanks using
the API-650 and API-653 design codes. TANK incorporates interactive dialogs for user input, cell
specific help for guidance and information, input validation to avoid run time errors, and extensive
diagnostics to assist in problem resolution.
This manual provides detailed instructions for the installation, configuration, and operation of the
program. Every effort has been made to create a user interface as obvious as possible. However,
when in doubt, rely on the help system, which can be launched by pressing F1.
Technical Support
Intergraph understands the engineers need to produce efficient, economical, and expeditious
designs. To that end, Intergraph has a staff of professionals ready to address questions raised by
users. TANK support is available by telephone, e-mail, fax, the web site, and by mail. It is
expected, however, that questions focus on the current version of the program.
Internet: [email protected]
Web: www.coade.com
Introduction
Help
One of the most important features of TANK is the help system, which is designed to be available
anytime input is required from the user. Help on a particular input box can be obtained by pressing
F1. After the help system has been activated, the appropriate information displays in an interactive
window. When the help text pertains to an input cell which is units specific, the help text includes
the expected input units in the title line.
These unit labels are dynamic and will change to reflect the currently active units file.
Introduction
Units
The second important feature of the TANK interface is the units system. The units system is
intended to provide consistent units sets while providing flexibility to switch between them. The
following points detail the characteristics of the units system:
Input Files - New and existing input files are always presented using the currently active set of
units. The expected units for each data cell are displayed on the dialog.
Selecting a Units File - Most users will work in one predominate units system so it is
important to select and set this system in the tool\configuration program. For more information
on the four standard supplied units systems, see Appendix B - Standard Units Systems (on
page 125).
Reviewing Output - Output reports are always generated at the time of the request using the
currently active units file. TANK provides the user with the ability to switch units for output
generation. This provides the ability to review the output in several sets of units without
re-running the analysis.
Creating Units Sets - Intergraph supplies four standard unit sets with TANK. In some
instances additional sets may be required. A utility program can be launched from the Main
Menu to generate additional unit files.
In-Field Computations
The third important feature of the interface is the ability to perform simple computations in the input
cells. For example, a corrosion allowance of 3/32 can be entered as 3/32 instead of 0.09375. The
four basic math operations (addition, subtraction, multiplication, and division) are supported in the
input cells. This input calculator feature is quite useful for quick conversions when a calculator is
out of reach.
Error Checking
A final point to note about the TANK interface is the error detection and diagnostic reporting
module. Even though TANK validates your input data, there is still the potential for abort
conditions to arise during the analysis. These conditions can be caused by system problems (full
hard disks) or API Code restrictions (Appendix A limits thicknesses to inch). When such a fatal
condition occurs, the program attempts to trap the error, assign it a numeric value which is
indexed to a database, and finally reports the problem to you. This diagnostic reporting can be
launched from any module of the program and utilizes the same interface as the help system.
After the review of a specific error message is complete, the diagnostic utility allows the review of
additional error messages if necessary. Upon exit from the diagnostic utility, user control is
returned to the Main menu.
Introduction
Program Capabilities
TANK incorporates the major considerations of API-650 Section 5 and several of the Appendices.
These include:
Shell course thickness and fluid height computations according to either the variable point
method or the one foot method.
Wind girder computations for the top and up to five intermediate girders.
Minimum metal temperature reporting.
Shell course thickness and fluid height computations according to Appendix A.
Seismic computations according to Appendix E.
Internal pressure considerations according to Appendix F.
Grillage computations according to Appendix I.
Material modifications due to temperature according to Appendix M.
Cycle Life computations according to Appendix M.
Nozzle flexibilities and limiting loads according to Appendix P, including the limiting load
interaction diagrams.
Stainless Steel considerations according to Appendix S.
External pressure computations according to Appendix V.
Duplex Stainless Steel considerations according to Appendix X.
An alternate nozzle stiffness calculation routine according to PVP-1279.
Tank sizing/costing scratch-pad
A Material Database editor
TANK also incorporates the following considerations from API-653:
Material modifications according to Section 2.3.
Shell Settlement evaluation according to Appendix B.
Retiring thicknesses and remaining corrosion allowance.
Corroded hydrotest case
Shell thickness evaluations using individual joint efficiencies and L locations
Bottom Plate minimum thickness determinations
Hydrotest heights
TANK can also design or analyze a supported cone roof according to the procedures outlined in
Brownell & Young. TANK also incorporates venting computations from API-2000.
TANK relies on a great deal of data specified in the API codes. This includes the material data
from Table 5.2, and digitized data from Appendix P. Other data tables have also been
incorporated into the program where necessary.
Every effort is made to insure that TANK is up to date with the current codes.
10
SECTION 2
Installation
To begin the installation of TANK, insert the CD into the drive. The installation routine will start and
the following control menu displays.
CD Content
Additional Installations - Includes options to install the HASP.
Browse the CD - Displays Windows Explorer focused on the root of the CD. Additional
documents and content can be reviewed from this window.
Additional Products - Displays a single page describing other Intergraph Analysis products.
Contact Intergraph - Displays contact information for the Analysis Group at Intergraph.
Services
Training - Displays a web page with the seminar schedule for the various analysis products.
Support Forum - Displays Internet Explorer focused on the TANK Discussion Forum.
The main (center) portion of the menu provides options to install TANK or review a number of
important documents without installing anything. These options include:
Install TANK - Launches the main installation process, which installs TANK, the HASP drivers,
and all associated documentation.
TANK Information - Displays Internet Explorer focused on the TANK Information Page.
Release Notes - Displays a PDF document detailing the recent changes made to this new version
of TANK.
ReadMe File - Displays a text file discussing the installation steps, the system requirements, and
the CD contents.
License Agreement - Displays the TANK License Agreement.
11
Installation
The License Agreement file is an RTF document and may not display properly without an
RTF viewer.
Installation Instructions - Displays a PDF document containing these instructions.
HASP Licensing Overview - Displays a summary of the Aladdin (SafeNet) HASP Licensing
System.
HASP Trouble Shooting - Displays a document with troubleshooting procedures in the event
there are issues with the licensing.
Hardware/Software Requirements
Software Requirements
Windows XP Professional, Windows Vista (Ultimate, Business, or Enterprise), or Windows 7
(Ultimate, Professional, or Business)
SmartPlant License Manager (optional)
Home editions of the Windows operating system are not supported.
Hardware Requirements
minimum of 2.0 Ghz processor
minimum 1 GB of RAM
graphics card with 1024x768 resolution or better
256 MB of video RAM or better
Installing TANK
We recommend that nothing else be running while the installation program runs. Most
unsuccessful installation attempts can be attributed to other software running at the same time as
the installation.
1. Insert the TANK CD into your computer.
If the setup does not start automatically, double-click CDSpawn.exe in the root CD
folder.
2. Click Install TANK to begin the installation.
The installation extracts all the necessary files and optionally installs any prerequisites
needed.
12
Installation
3. Click Next on the welcome page.
13
Installation
8. Select the license type that you have.
If you are using a network ESL key, select the key color.
If you are using SmartPlant License Manager, select the SPLM license option. You must
install SmartPlant License Manager on this computer and configure the license server for
TANK to run.
An additional dialog box displays to allow one last chance to exit the installation.
9. Click Install to install the software using the parameters that you have defined.
14
Installation
As the installation progresses, the status displays.
10. After the TANK files have been installed, the HASP device driver installation starts to install
the driver for the hardware lock. Click OK.
If you selected SmartPlant License Manager as your license type, you are not
prompted to install the HASP driver. Skip to step 11.
After successfully installing the HASP device driver, the following dialog box displays. If this
dialog does not display, installation of the driver was not successful and the software will not
run.
15
Installation
11. Select Show the readme file to view the readme.doc file.
Command
Cmd= setup.exe /v"/qb PROPERTY_NAME="value" PROPERTY_NAME2="Value""
The /v switch is to pass msi commands
The /qb is a silent switch
Example:
This example installs silently with ESL color green.
Setup.exe /v"/qb INSTALL_SILENT="Yes" ESL_COLOR="Green""
This example installs silently with ESL color red and ESL install locally.
Setup.exe /v"/qb INSTALL_SILENT="Yes" ESL_COLOR="Red" ESL_ON_MACHINE="Yes""
Properties
INSTALLDIR - The path to load the installation files.
<target_dir>
16
Installation
ESL_COLOR - The ESL color.
Red
Green
ESL_ON_MACHINE - This is only set if ESL color is red which is if the ESL will be on local
machine or server)
Yes
No
INSTALL_SILENT - Is to tell the install it's silent
Yes
No
17
Installation
Identifying Builds
When posted on the Web, builds are identified with the program identifier and the date the build
was generated. Builds have a naming convention that resembles the following format:
<TK>7.x<date>.exe.
The file name format consists of a two character program abbreviation, the version indicator, and
the build date. After the file has been downloaded and installed, the build date displays at the
bottom right side of the Main menu, and also displays when you click Help > About.
Announcing Builds
When a build becomes available, all users who have registered the software are sent an email
announcement. It is therefore imperative that you register the software following installation.
Obtaining Builds
Builds are posted to the website (http://www.coade.com). The builds are arranged in
sub-directories by program. Each file contained in the directory includes a description defining
what it contains, its size, and the date it was created. Determine which build file you need and
download it.
18
Installation
Installing Builds
The Build file is an InstallShield update package. Simply double-click the build file (the exe),
follow any prompts, and the software installation will update appropriately.
Detecting/Checking Builds
When a build is ready to be released, the Main menu module is revised to reflect the build level.
This allows you to see, on the Main Program menu, which build is in use. To see which program
modules have been modified, you can run a COADE utility program from within the program
directory.
From the Utility > Tools menu, click COADE EXE Scanner. This option scans each of the EXE
modules in the program directory and lists its size, memory requirements, and build bevel. A
sample display from this utility is shown in the figure below.
19
Installation
20
SECTION 3
Program Configuration
Through the configuration program, you can configure program computations and databases. The
configuration program can be started directly from the Main menu by selecting Tools >
Configuration.
The first task of this module is to locate an existing setup file to use as a starting template. The
program first looks for an existing configuration file in the current directory. If a configuration file is
not found in the current directory, the configuration file from the program installation directory is
used. After the template configuration file has been read, the program displays its menu, shown in
the Figure below.
21
Program Configuration
22
Program Configuration
Increasing the convergence tolerance reduces the accuracy of the solution. Alternatively,
increase the iteration limit.
Cosine Curve Iteration Limit - Specifies the maximum number of iterations performed by the
program during the API-653, Appendix B settlement evaluation. If convergence problems exist
with the current data set, try increasing the iteration limit to possibly converge.
Increasing the iteration limit causes the solution to take longer.
Wind Girder Shell Thickness - Indicates which shell course thickness the program uses in the
wind girder computations. There are two choices as detailed below:
MAX - The wind girder computation routine uses the maximum thickness for the shell courses,
obtained from the design and test cases, IGNORING corrosion. The reasoning behind this setting
is that the entire shell course will not be completely corroded.
DESIGN - The wind girder computation routine uses the DESIGN thickness less any user
specified corrosion allowance.
Shell Settlement Method - Indicates which method should be used in computing the optimum
cosine curve for determining the out- of-plane shell deflection. The available methods are:
FOURIER SERIES - Implements the procedure outlined in the paper Simple Method Calculates
Tank Shell Distortion, by F. A. Koczwara, published in Hydrocarbon Processing, August 1980.
LEAST SQUARES - Employs a least squares approach to the solution of the optimum cosine
curve.
Thickness Roundup to Nearest - Specifies a thickness increment which is used to determine the
final value of the shell thicknesses. THE COMPUTED VALUE OF THICKNESS IS ROUNDED
UP TO THE NEAREST MULTIPLE OF THE INCREMENT. For example, if this directive is set to
0.125 (1/8 inch) and the computed shell course thickness is 0.2671 inches, the final value reported
will be 0.375 inches.
Setting this directive to 0.0 disables thickness round up and the computed values of shell
thickness are reported unaltered in the output.
Plate Material Density - Specifies the value to be used for the density of the plate materials. This
value is used to compute the weight of the shell, roof, and bottom plates.
Round Anchor Bolts By - Specifies how anchor bolts are selected by the program. By default,
the number of bolts will be a multiple of 4. However, by changing this directive any multiple can be
selected.
The value entered here must be a whole number, such as 2, 3, 4, and so on.
Wind Moment in Appendix F - Specifies which wind moment is to be used in the computations of
Appendix F. By default the program will use the moment computed from Section 5.9.7.1 in
Appendix F computations. However, if necessary, the wind moment computed from Section 5.11
can be used.
The wind pressure computed according to Section 5.9.7.1 (based on the wind velocity) is
used for the wind girder design; the wind pressure according to Section 5.11 is used for Over
Turning Stability. This directive only affects which wind moment is passed into Appendix F for the
allowed pressure in Section F.4.2.
Reload last file at startup - Enables the program to reload the last data file active during the last
TANK session. Clearing this directive causes the program to startup without data. In this condition,
the user must create a new input file or browse to open an existing input file.
Save to Program Directory - If cleared (the default condition), the configuration file is written to
the current data directory. Alternatively, selecting this option causes the configuration file to be
written to the program directory.
When a job file's input is saved, the current configuration is becomes a part of the input.
Subsequent changes to the configuration do not change an existing job unless the input is
resaved.
23
Program Configuration
Different data directories can exist for different projects or clients. Each data directory can contain
its own configuration file, which may be unique. This allows the program to behave differently for
different projects or clients.
If a data directory does not contain a configuration file, the settings from the configuration file in the
program directory are used. Whenever the configuration module is invoked in a new data
directory, the starting settings are also acquired from the configuration file in the program
directory.
24
SECTION 4
Quick Start
This section provides instructions on how to get TANK running without reading the entire manual.
It is assumed, that the program has been properly installed and configured. For more information,
see Installation (on page 11) and Program Configuration (on page 21).
Starting TANK
Start TANK by selecting TANK from the Start menu or the desktop icon. The main menu is the
control center from which jobs can be selected, defined, analyzed, and reviewed.
Use the Edit menu or the toolbar icons to specify or update the input. After the input has been
defined, it must be error checked. The error checker validates the data for numeric consistency
(such as diameters and thicknesses must be positive), and to enforce and API code requirements
(such as thicknesses cannot be less than the course above). If there are errors in the input data,
analysis is prohibited - you must correct these errors before proceeding. Warning messages are
acceptable to the program - you should ensure that warning messages are acceptable to the
current tank analysis. For more information on the error checker, see Error Checking (on page
83).
Assuming that error checking completed successfully, an intermediate data file is created for
analysis; and control is returned to the main menu. From here, select Analyze Only to start the
analysis module. The analysis module displays the program execution screen which monitors the
status of the solution. Upon completion of the analysis, a solution data file is created and control is
again returned to the main menu.
After a solution data file is available, you can select one of the Output menu options.
25
Quick Start
The analysis does not have to be re-run (unless the input data changes) prior to each
output review session. As long as the job input parameters remain fixed, the output module can be
launched as many times as required to interactively review the results or generate reports.
26
SECTION 5
27
28
29
Error Check - Starts the error checker. TANK will not analyze a job until the input has been
successfully error checked. If the input data successfully passes the error checker, an analysis file
for the job is written, with a .TKE suffix. Details of the error checker can be found in Error Checking
(on page 83).
Analyze - Starts the solution module, which produces the output file for the job. The analysis
module performs the solution step, either designing a tank or re-rating a tank, based on your input
parameters.
The Analyze option is deactivated until the .TKE file is written by the error checker.
30
31
32
33
34
35
36
37
38
SECTION 6
TANK Input
The first step in the design or analysis of a tank is to generate an input file which describes the
characteristics of the tank. Each tank requires an input file, with a unique job name, for each
configuration to be studied. All of the tank particulars and descriptive information are stored in this
input file. The input file name consists of the job name as the prefix, followed by a .TKI suffix.
The input process can be started by selecting any option from the Input menu, or by clicking the
desired toolbar icons.
39
TANK Input
Activates the General Tank Data dialog. As mentioned above, data must be provided on
this dialog for every tank analyzed. This information consists of the diameter, the number
of courses, the course height, course thickness, course material, fluid depth, fluid specific
gravity, temperature, pressure, external loads, and the desired code. For more information,
see General Tank Data Dialog Box (on page 42).
Activates the Roof Specification Parameters dialog. This dialog provides for the input of
roof descriptive parameters. The computations that use this data can be found in API-650
Appendix F, and in the text by Brownell & Young. This dialog is an optional input,
depending on the tank. For more information, see Roof Specification Parameters Dialog
Box (on page 53).
Activates the Seismic Data Specifications dialog. This dialog is used to describe the
seismic parameters associated with the tank location. The computations that use this data
can be found in API-650 Appendix E. This dialog is an optional input, depending on the
tank. For more information, see Seismic Data Specifications Dialog Box (on page 63).
Activates the Grillage Review dialog. This dialog is used to specify the grillage
parameters. The specifics of this computation can be found in API-650 Appendix I, Section
I.7. This dialog is an optional input, depending on the tank. For more information, see
Grillage Review Dialog Box (on page 65).
Activates the Nozzle Stiffness dialog. This dialog allows the specification of up to fifteen
low nozzles on the tank. The computations that use this data can be found in API-650
Appendix P. This dialog is an optional input, depending on the tank. For more information,
see Nozzle Stiffness Dialog Box (on page 66).
Activates the Appendix M Cycle Life Data specification. This data is used in the
procedures outlined in API-650 Appendix M to determine the allowed number of fill-empty
cycles the tank can undergo without a detailed stress analysis. This dialog is an optional
input, depending on the tank. For more information, see Cycle Life Data Dialog Box (on
page 69).
Activates the Appendix V External Pressure dialog. This data is used to determine the
external pressure capacity of the tank. For more information, see API 650 External
Pressure (App V.) Dialog Box (on page 70).
Activates the Shell Settlement Data dialog. This data is used in the procedures outlined in
API-653 Appendix B to determine the maximum and allowed out-of-plane settlement of the
tank shell. This dialog is an optional input, depending on the tank. For more information,
see Shell Settlement Data (on page 71).
Activates the API-653 Service Measurement Data dialog. For more information, see
API-653 Service Measurement Data (on page 72).
Activates the API-2000 Venting Data dialog. This data is used to determine the necessary
venting for in-breathing, out-breathing, and fire. For more information, see API-2000
Venting Requirements Dialog Box (on page 76).
Activates the Tank Sizing/Costing Scratch-pad dialog. This Scratch-pad allows the user
to estimate tank sizes and plate costs for a range of tank dimensions. For more
information, see Tank Sizing / Costing Scratchpad (on page 78).
Launches the computation engine for the Tank Sizing/Costing Scratch-pad dialog. This
option is only active after data has been entered on the Scratch-pad.
40
TANK Input
Transfers the minimum cost tank (results) from the Scratch-pad, to the General Data
dialog. This serves as a good starting point for a tank design.
As with most software programs, there is an option to save the current state of the input data to a
file. With TANK, users can save the input by using the File menu, or by clicking the Diskette icon.
We suggest that the input be manually saved frequently during any extended editing session.
Beginning an analysis will also save the data (automatically), but it is always best to be on the safe
side and save the data yourself too.
on the
on the toolbar.
41
TANK Input
42
TANK Input
The input for Default Shell Course Material is a general field, used as the default for all
individual shell courses. The [] button to the right of the input cell displays a context menu which
allows entry into the active Material Database or the manual modification of the properties for the
specified material. This context menu is shown below.
43
TANK Input
Alternatively, you can also click Tools > Configuration to select or change the active
database.
44
TANK Input
The material and its properties specified on the Shell Courses tab are used as default values for
all of the shell courses. You can use the options on this tab to change the material, if necessary,
on a course-by-course basis. The Shell Courses tab displays a grid where the height, thickness,
corrosion allowance, material name, material design stress, and material test stress can be
specified for each shell course.
45
TANK Input
The Wind Details tab is used to define detailed wind parameters specific to ASCE #7. If these
times are not defined, TANK will use the recommended API 650 defaults.
46
TANK Input
ROOF TYPE
4
Self-Supporting Umbrella Roof
Design Method - Enables you to specify the preferred method of evaluating the shell course
thickness requirements. Use the following table below to the appropriate entry for this line.
ENTRY
MEANING
This entry also determines which method is used to compute the allowed fluid heights.
Run Objective - Enables you to specify whether the software should analyze the tank based on
your input, or design the necessary parameters to satisfy the API code. The setting of this input
field is important because it affects all computations following the shell course thickness
evaluation.
If you select D, or Design mode, subsequent calculations for wind girders, seismic, and internal
pressure will all use the larger of the design or test thicknesses.
If you select A, or Analyze mode, subsequent calculations use the user-specified course
thicknesses. The computed thicknesses for the design and test cases are reported for information
purposes only. A message to this affect is included in the output report when Analyze mode is
selected.
Design Temperature - Enter the design temperature in the indicated units. API-650 limits the
design temperature to 200 deg F/ 93 deg C. If the design temperature exceeds this limit, but is less
than 500 deg F/ 260 deg C, then the rules of Appendix M are applied.
Design temperatures in excess of 500 deg F/ 352 deg C cause a fatal error.
If the value of the design temperature is changed, the software automatically implements a routine
to interpolate the data from API-650 Table P-1. The resulting values of modulus and expansion
coefficient are inserted into the Nozzle dialog box.
Design Pressure at Top - Enter the design pressure in the indicated units.
API-650, Appendix F, limits the design pressure to 2.5 psi / 17.2 kPa.
47
TANK Input
Tank Nominal Diameter (D) - Enter the diameter of the tank.
As per API-650, the software assumes the tank diameter is the centerline diameter of the
bottom shell course plates.
Tank Shell Height (HTK) - Enter the total height of the tank shell. This value should be the sum of
the individual course heights, and is used in the wind load computations.
Design Liquid Level (H) - Enter the height of the design liquid level. This is the height from the
tank bottom to the top of the shell or to the bottom of any overflow device.
Liquid Specific Gravity (G) - Enter the specific gravity of the fluid. Note, this value is used only in
the Design case. The software automatically uses a specific gravity of 1.0 for the Hydrotest case.
Distance Down to the Top Wind Girder - Enter the distance from the top of the tank shell to the
location of the top wind girder. If the top wind girder is at the top of the shell, this value should be
entered as zero. If the top wind girder is below the top of the tank, such as for a walk-way, enter
the actual distance.
Weight Attachments & Structures - Enter the total weight of the attachments and structures on
the roof and shell which should be considered to resist uplift and in the maximum allowed pressure
computation.
Joint Efficiency (App A or 653) [E] - As per Appendix A.3.4, the joint efficiency should be either
0.85 or 0.70. API-653 Section 2.3.3 also utilizes this value of joint efficiency. No other
computations use this value, so the default of 1.0 can be left alone for variable point and one foot
API-650 calculations.
API-653 2nd Edition provides Table 2-1 for weld joint efficiencies if the original E value is
unknown. This table is reproduced as follows:
Standard
Joint Type
Joint
Efficiency E
Applicability or Limits
API-650
Butt
1.00
Basic Standard
(1980-Present)
Butt
0.85
Appendix A - Spot RT
Butt
0.70
Appendix A - No RT
1st - 6th
Butt
0.85
Basic Standard
(1961-1978)
Butt
1.00
Appendices D&G
Butt
0.85
3rd-13th
(1940-1956)
Lap (a)
0.75
Butt (c)
0.85
Lap (a)
0.70
Lap (b)
0.50 + k/5
Butt (c)
0.85
Lap (a)
0.70
Lap (b)
0.50 + k/5
Butt (c)
0.85
Lap (d)
0.35
API-12C
Unknown
48
TANK Input
(a)
(b)
Full fillet weld with at least 25% intermittent full fillet opposite side:
k = percent of intermittent weld expressed in decimal form.
(c)
Single butt-welded joints with a back-up bar were permitted from the years
of 1936 to 1940 and 1948 to 1954.
49
TANK Input
50
TANK Input
0.5000
13
0.6250
11
0.7500
10
0.8750
1.0000
1.1250
1.2500
1.3750
1.5000
1.7500
2.0000
4.5
2.2500
4.5
2.5000
2.7500
3.0000
51
TANK Input
Basic Major Diameter (in)
3.2500
3.5000
3.7500
4.0000
Bolt Allowable Stress - Prior to Addendum 3 of the 10th edition of API-650, the bolt allowable
stress was required input. As of this addendum, the bolt allowable is determined for various load
cases as specified in Section 5.12. As a result, this value is no longer used, but is maintained for
compatibility with older input files.
Number of Anchor Bolts - For evaluation of an existing anchorage, enter the number of anchor
bolts for evaluation of an existing anchorage. If the software redesigns the anchorage, the number
of bolts will be a multiple of the bolt increment specified in the configuration.
Bolt Yield Stress - Enter the yield stress of the anchor bolts for use in Section 5.12. This is a
required entry that is used in the event that the software must design an anchorage.
Bolt Offset from Mean Tank Diameter - Enter the offset from the mean tank diameter to the
anchor bolt circle. This value must be greater than zero for bolt circles outside the tank. If this
value is left blank, an offset of 0.0 is used.
The software internally multiplies this value by 2.0 before adding it to the tank diameter
value.
Anchor Bolt Corrosion Allowance - Enter the value of the corrosion allowance to be considered
when sizing the anchor bolts. API-650, Section F.7.4 requires a corrosion allowance of at least
0.25 inches.
52
TANK Input
53
TANK Input
If instead, a supported cone roof is to be designed, then the bottom half of General Root Specs
tab should be left blank. The data necessary for supported cone roof design should be specified
on Supported Cone Root Data tab. This tab, shown below, displays the parameters used in the
roof design.
54
TANK Input
Providing all of the data shown allows TANK to design a supported cone roof according to the
procedures outlined in the text by Brownell & Young. This includes positioning the girder rings
according to the maximum allowed rafter lengths. If however, alternate positioning is desired, the
design can be forced in a certain direction by specifying data on the Girder Rings tab.
ROOF TYPE
5
Self-Supporting Umbrella Roof
For supported cone roofs, the software can design the rafters, columns and girders. For rafter
supported cone roofs, the software can design the rafters. All other roof types are considered
solely for their weight effects on shell.
Angle Between Roof & Horizontal - Enter the angle between the roof and a horizontal plane at
the roof-shell junction.
55
TANK Input
Net Area at Roof/Shell Junction - Enter the area resisting the compressive force. For details,
refer to API-650 Figure F-2.
Thickness of Roof Plate - Enter the nominal thickness of the roof plates. This value should
include the corrosion allowance, if any.
Roof Plate Corrosion Allowance - Enter the corrosion allowance to be considered when
determining the weight of the roof plates for Appendix F and overturning computations. This value
will be subtracted from the nominal roof plate thickness.
Roof Live Load - Enter the value to be used in computing the load supported by the roof plates.
According to API-650 5.10.2.1, this value must be at least 20 pounds per square foot. The dead
load of the roof will be computed by the software and combined with the live load to determine the
total roof load.
Weight of Snow on Roof - Enter the total weight of any snow on the roof to be considered in
API-650 Appendix E computations for seismic checks.
If the supported cone roof design procedures are implemented, TANK will determine the
load applied to the roof internally. This value will not be used.
Weight of Roof Plates - Enter the total weight of the roof plates to be considered in API-650
Appendix E and Appendix F computations.
TANK will determine the weight of the roof plates internally. If the computed value is
greater than the input value specified here, or a supported cone roof is being designed, the
computed value will be used in subsequent calculations. If the input value is greater, it will be used
(unless a supported cone roof is being designed). For supported cone roofs, the computed roof
plate weight is always used.
Weight of Roof Framing - Enter the total weight of the roof framing to be considered in API-650
Appendix E and Appendix F computations.
If the supported cone roof design procedures are implemented, TANK will determine the
weight of the roof framing internally. This value will not be used.
% of Weights Supported by Shell - Enter the percentage of the roof and snow weights that are
to be considered as supported by the shell for API-650 Appendix E checks.
If the supported cone roof design procedures are implemented, TANK will determine the
% of weight supported by the shell internally. This value will not be used.
Scratchpad
The data entered here is not saved. This input area of the dialog is a scratchpad. After the
data has been defined, click Compute. The TANK input processor uses the specified data and
computes the net area at the roof shell junction and updates this data field on the left-hand side
of the dialog box.
Figure (a-k) - Select the desired cross section, corresponding sketches a through k from
API-650 Figure F.2.
Thickness of Shell Plate (tc) - Since the analysis hasnt been performed, an estimate of the
thickness of the top shell plate is required. Specify this estimate in the tc field. After the analysis,
the computed top course thickness should replace the estimate specified here so that the correct
area can be used in the roof calculations.
Thickness of Angle Leg (ta) - Specify the angle thickness if the selected sketch (a-k) includes an
angle.
Thickness of Bar (tb) - If the selected sketch (a-k) includes a bar, specify the bar thickness in this
field.
Thickness of thicker Plate (ts) - Specify the thickness if the selected sketch (a-k) includes a
thickened region of the top shell course.
56
TANK Input
Unstiffened Angle Length (Le) - Specify the un-stiffened angle leg if the selected sketch (a-k)
includes an angle.
Minimum Yield Strength (Fy) - Specify the minimum yield strength of all of the materials in the
selected sketch.
For the 1989 AISC library, valid types for this cell are: W, WT, S, C, DC, DI, and P. These
descriptors correspond to the following cross sections from AISC:
DESCRIPTOR
AISC SHAPE
USAGE
Wide Flange
WT
Structural Tee
Standard I Beam
Channel
DC
Double Channel
columns only
DI
columns only
Pipe
columns only
For the 1990 Korean library, valid types for this cell are: W, C, and M. These descriptors
correspond to the following cross sections:
DESCRIPTOR
SHAPE
USAGE
Wide Flange
Channel
57
TANK Input
DESCRIPTOR
SHAPE
USAGE
Standard I Beam
For the 1993 UK library, valid types for this cell are: UB, UC, T, and C. These descriptors
correspond to the following cross sections:
DESCRIPTOR
SHAPE
USAGE
UB
Universal Beams
UC
Universal Columns
Structural Tee
Channel
For the 1991 German library, valid types for this cell are: I, U, and T. These descriptors correspond
to the following cross sections:
DESCRIPTOR
SHAPE
USAGE
I-Beams
Channel
Structural Tee
For the 1990 Australian library, valid types for this cell are: UB, and UC. These descriptors
correspond to the following cross sections:
DESCRIPTOR
SHAPE
USAGE
UB
Universal Beams
UC
Universal Columns
For the 1990 South African library, valid types for this cell are: IP, HP, CP, and CT. These
descriptors correspond to the following cross sections:
DESCRIPTOR
SHAPE
USAGE
IP
I-Beams
HP
CP
Channels, parallel
CT
Channels, taper
rafter, girder, column
Preferred Girder Type - Enter the preferred section type for the roof girders. The roof girder
locations are shown in the figure below. The specific section types depend on the active structural
database. Valid types as a function of the database are listed below.
58
TANK Input
For the 1989 AISC library, valid types for this cell are: W, WT, S, C, DC, DI, and P. These
descriptors correspond to the following cross sections from AISC:
DESCRIPTOR
AISC SHAPE
USAGE
Wide Flange
WT
Structural Tee
Standard I Beam
Channel
DC
Double Channel
columns only
DI
columns only
Pipe
columns only
For the 1990 Korean library, valid types for this cell are: W, C, and M. These descriptors
correspond to the following cross sections:
DESCRIPTOR
SHAPE
USAGE
Wide Flange
Channel
Standard I Beam
For the 1993 UK library, valid types for this cell are: UB, UC, T, and C. These descriptors
correspond to the following cross sections:
DESCRIPTOR
SHAPE
USAGE
UB
Universal Beams
UC
Universal Columns
Structural Tee
59
TANK Input
DESCRIPTOR
SHAPE
USAGE
Channel
For the 1991 German library, valid types for this cell are: I, U, and T. These descriptors correspond
to the following cross sections:
DESCRIPTOR
SHAPE
USAGE
I-Beams
Channel
Structural Tee
For the 1990 Australian library, valid types for this cell are: UB, and UC. These descriptors
correspond to the following cross sections:
DESCRIPTOR
SHAPE
USAGE
UB
Universal Beams
UC
Universal Columns
For the 1990 South African library, valid types for this cell are: IP, HP, CP, and CT. These
descriptors correspond to the following cross sections
DESCRIPTOR
SHAPE
USAGE
IP
I-Beams
HP
CP
Channels, parallel
CT
Channels, taper
rafter, girder, column
Preferred Column Type - Enter the preferred section type for the roof columns. The roof column
locations are shown in the figure below. The specific section types depend on the active structural
database. Valid types as a function of the database are listed below.
60
TANK Input
For the 1989 AISC library, valid types for this cell are: W, WT, S, C, DC, DI, and P. These
descriptors correspond to the following cross sections from AISC:
DESCRIPTOR
AISC SHAPE
USAGE
Wide Flange
WT
Structural Tee
Standard I Beam
Channel
DC
Double Channel
columns only
DI
columns only
Pipe
columns only
For the 1990 Korean library, valid types for this cell are: W, C, and M. These descriptors
correspond to the following cross sections:
DESCRIPTOR
SHAPE
USAGE
Wide Flange
Channel
Standard I Beam
For the 1993 UK library, valid types for this cell are: UB, UC, T, and C. These descriptors
correspond to the following cross sections:
DESCRIPTOR
SHAPE
USAGE
UB
Universal Beams
UC
Universal Columns
Structural Tee
Channel
For the 1991 German library, valid types for this cell are: I, U, and T. These descriptors correspond
to the following cross sections:
DESCRIPTOR
SHAPE
USAGE
I-Beams
Channel
Structural Tee
For the 1990 Australian library, valid types for this cell are: UB, and UC. These descriptors
correspond to the following cross sections:
DESCRIPTOR
SHAPE
USAGE
UB
Universal Beams
UC
Universal Columns
61
TANK Input
For the 1990 South African library, valid types for this cell are: IP, HP, CP, and CT. These
descriptors correspond to the following cross sections:
DESCRIPTOR
SHAPE
USAGE
IP
I-Beams
HP
CP
Channels, parallel
CT
Channels, taper
Roof Plate Material - This cell allows entry into the material database from which a material for
the roof plates can be selected. The material database can be entered (activated) by clicking the
[...] button.
Roof Plate Allowable Design Stress - This cell contains the value used as the allowable design
stress for the roof plates. This value is automatically filled in when the Roof Plate Material is
specified.
Structural Member Material - This cell allows entry into the material database from which a
material for the structural members can be selected. The material database can be entered
activated by clicking the [...] button.
Structural Member Allowable Design Stress - This cell contains the value used as the
allowable design stress for the structural members. This value is automatically filled in when the
Structural Member Material is specified. For compliance with API-650 Section 3.10.3.4, this
value should not exceed 20000 psi (137895 kpa).
Maximum Allowed Rafter Length - Enter the maximum length allowed for the rafters. This value
is used to determine the radii to the various girder rings. Typical values for this cell are 20.0 to 24.0
feet (6.1 to 7.3 meters).
In the design of the supported cone roof, the roof plates sit on top of the rafters. The rafters are
oriented along radial lines, from the center of the tank. The rafters are arranged in rings around the
tank, where the rafter lengths do not exceed the maximum user specified value. The ends of the
rafters are supported on girders, arranged in concentric circles, where the girder lengths do not
exceed the maximum user specified value. The girders are supported by columns.
Maximum Allowed Girder Length - Enter the maximum length allowed for the girders. This value
is used to determine how many girders are required for each girder ring. Typical values for this cell
are 24.0 to 30.0 feet /7.3 to 9.1 meters.
In the design of the supported cone roof, the roof plates sit on top of the rafters. The rafters are
oriented along radial lines, from the center of the tank. The rafters are arranged in rings around the
tank, where the rafter lengths do not exceed the maximum user specified value. The ends of the
rafters are supported on girders, arranged in concentric circles, where the girder lengths do not
exceed the maximum user specified value. The girders are supported by columns.
Center Column Cap Plate Diameter - Enter the diameter of the center column cap plate if
necessary. If this cell is left blank, a value of zero will be used.
62
TANK Input
63
TANK Input
64
TANK Input
Spectral Acceleration Parameter at Any Period (Sa*) - Defines Sa*, which is the 5% damped,
design spectral response acceleration parameter at any period based on site-specific procedures,
%g.
65
TANK Input
NA0A
NZ2
PGLG
NZ3
Nozzle Height above Bottom Plate - Enter the height of the nozzle centerline above the bottom
plate.
Nozzle Outer Diameter - Enter the outer diameter of the nozzle.
66
TANK Input
Delta Temperature - Enter the difference between the normal operating temperature and the
installation temperature.
Modulus of Elasticity - Enter the modulus of elasticity. These values should be taken from
API-650 Table P-1, reproduced as follows:
Design Temp (deg F) Modulus (psi)
70
29.5E6
200
28.8E6
6.67E-6
300
28.3E6
6.87E-6
400
27.7E6
7.07E-6
500
27.3E6
7.25E-6
The value of elastic modulus is automatically defined by the software when you change the design
temperature on the general spreadsheet. You can change this value, if necessary.
If the bottom shell course is specified as Stainless Steel, then the modulus value for Table P-1 is
not used. Instead, the modulus value is obtained from Table S-6: :
Design Temp (deg F)
Modulus (psi)
100.
28.0E6
200.
27.4E6
300.
26.6E6
400.
26.1E6
500.
25.2E6
Expansion Coefficient - Enter the value of the thermal expansion coefficient. These values
should be taken from API-650 Table P-1and are reproduced as follows:
Design Temp (deg F) Modulus (psi)
70.
29.5E6
200.
28.8E6
6.67E-6
300.
28.3E6
6.87E-6
400.
27.7E6
7.07E-6
500.
27.3E6
7.25E-6
20.
203000
90.
199000
12.0
150.
195000
12.4
200.
191000
12.7
260.
188000
13.1
67
TANK Input
The value of expansion coefficient is automatically defined by the software (using internal,
English, units) when you change the design temperature on the general spreadsheet. You can
change this value, if necessary.
Reinforcement on Shell or Nozzle? - Indicates where the nozzle reinforcement is located. This
entry is used to interpolate among the charts in API-650 Appendix P. If reinforcing on the shell is
indicated, Appendix P makes the following assumptions:
The reinforcing pad thickness is equal to the shell thickness.
The pad diameter is twice the nozzle diameter.
These assumptions are implicit in the curves presented in Appendix P and are automatically
considered by the software.
Nozzle RePad Thickness - Defines the thickness of the nozzle reinforcing pad if it exists and
whether it should be considered in the computations.
API-650 Appendix P offers no guidance on how reinforcing pads should be handled.
If you specify a pad thickness, it will be used to increase the thickness of the tank shell in all
Appendix P computations.
Nozzle Weight - Enter the weight of this nozzle. The value you enter will be used in all weight
computations involving the shell.
Applied External Radial Force - Enter the value of any applied radial force, acting on the nozzle.
The value you enter will be used in plotting the interaction diagram of Appendix P.
Applied External Circumferential Moment - Enter the value of any applied external
circumferential moment acting on the nozzle. The value you enter will be used in plotting the
interaction diagram of Appendix P.
Applied External Longitudinal Moment - Enter the value of any applied external longitudinal
moment acting on the nozzle. The value you enter will be used in plotting the interaction diagram
of Appendix P.
Use PVP-1279 - Enabling this option allows TANK to utilize an alternate method to compute
nozzle stiffnesses. This alternate method is based on PVP (Pressure Vessel and Piping) paper
1279 - Stiffness Coefficients for Nozzles in API-650 Tanks, by Lengsfeld, Bardia, Taagepera,
Hathaitham, LaBounty, and Lengsfeld.
This alternate method is based on the finite element analysis of a number of tanks, resulting in
alternate curves and equations for the determination of tank nozzle stiffnesses.
Nozzle Thickness for PVP-1279 - A value defined in PVP-1279, but not actually used in the
computations.
RePad Outer Diameter for PVP-1279 - The outside diameter of the nozzle reinforcing pad, if any.
This value is used to determine the vertical distance from the nozzle centerline to the point where
the tank bottom has no influence on nozzle stiffness.
68
TANK Input
69
TANK Input
70
TANK Input
Bottom Plate Thickness (Tb) - Enter the thickness of the bottom plate.
Smallest Allowable Tensile Stress (f) - Define the Minimum Allowable Tensile Stress - f, of the
roof plate material, the shell plate material, and the stiffener ring material at the maximum
operating temperature.
Roof Dish Radius (R) - Define the Dish Radius of Roof - R. This value is only needed for Dome
and Umbrella roofs.
71
TANK Input
Too many points may lead to an over conservative determination of the out-of-plane deflection
limit. Addendum 3 to the 9th Edition of API-653 suggests computing the deflection limit using
points spaced at approximately 30 foot / 9.1m intervals. Additional details on this subject can
be found in Out of Plane Settlement of Cylindrical Tanks by Erdmann and Yeigh, Hydrocarbon
Engineering, May 1999 and the text by Phil Meyers, Above Ground Storage Tanks.
Elevation - Enter the elevation of the shell bottom at this measurement point on the
circumference of the tank.
Figure 38: Bottom Post 3rd Edition Tab (653 Service Measurement Data Dialog Box)
72
TANK Input
Minimum remaining thickness from bottom side corrosion after repairs (RTbc) - As per
API-653 Section 4.4.7.1, enter the value of the minimum remaining thickness from the bottom side
corrosion, after repairs.
Minimum remaining thickness from internal corrosion after repairs (RTip) - As per API-653
Section 4.4.7.1, enter the value of the minimum remaining thickness from internal corrosion, after
repairs.
Anticipated In-Service Period of Operation (Or) - As per API-653 Section 2.4.7.1, enter the
value of the anticipated in-service period of operation (normally 10 years).
Maximum rate of corrosion not repaired on the top side (StPr) - As per API-653 Section
2.4.7.1, enter the value of the maximum internal pitting rate, on a yearly basis. If the tank bottom is
internally lined (per API RP 652), this value should be specified as 0.0.
Maximum Undesirable Pitting Rate (UPr) - As per API-653 Section 2.4.7.1, enter the value of
the maximum underside pitting rate, on a yearly basis. If the tank bottom is cathodically protected
(per API RP 651), then this value should be specified as 0.0.
Figure 39: Bottom Pre 3rd Edition Tab (653 Service Measurement Data Dialog Box)
All values to be entered on this dialog box are defined, and include the corresponding code
nomenclature (from earlier editions of the code). This dialog box is included to maintain
backwards compatibility with previous versions of TANK and earlier editions of the code.
Average Depth of Internal Pitting (StPa) - Enter the average depth of the internal pitting of the
bottom plates. This value is measured from the original thickness.
Maximum Depth of Underside Pitting (UPm) - Enter the maximum depth of underside pitting of
the bottom plates.
Average Depth of Underside Pitting (UPa) - Enter the average depth of underside pitting of the
bottom plates.
73
TANK Input
Original Plate Thickness (To) - Enter the original thickness of the bottom plates. This value
should correspond to the bottom plate thickness entered on the Seismic Data Specifications
dialog box (on page 63) and the Grillage Review dialog box (on page 65), if specified.
Average Depth of Generally Corroded Area (GCa) - As per API-653 Section 2.4.7.1, enter the
value of the average depth of the generally corroded area, (GCa).
Maximum Rate of General Corrosion (GCr) - As per API-653 Section 2.4.7.1, enter the value of
the maximum rate of general corrosion, on a yearly basis.
Max Depth Internal Pitting After Repair (StPm) - As per API-653 Section 2.4.7.1, enter the
value of the maximum depth of internal pitting remaining in the bottom plates after repairs are
completed.
This value is measured from the original thickness.
Maximum Internal Pitting Rate ( StPr) - Enter the maximum rate of corrosion not repaired in top
side (StPr). StPr = 0 for coated areas of the bottom. The expected life of the coating must equal
r
or exceed O to use StPr = 0.
Maximum rate of corrosion on the bottom side (UPr) - As per API-653 Section 2.4.7.1, enter
the value of the maximum underside pitting rate, on a yearly basis. If the tank bottom is
cathodically protected (per API RP 651) this value should be specified as 0.0.
Anticipated In-Service Period of Operation (Or) - As per API-653 Section 2.4.7.1, enter the
value of the anticipated in-service period of operation (normally 10 years).
74
TANK Input
75
TANK Input
Enabled
Allows the software to use the user-specified values of the location of "L" to
be used in determining the height to the maximum design liquid level. When
this box is checked, the height value is computed according to API-653
Section 2.3.3.1.
Disabled Causes subsequent computations to ignore the user input values of the
location of "L". The thickness computations use a height value measured
from the bottom of each course, which produces more conservative (thicker)
thicknesses.
Use specified shell "E" values? - This check box is used to indicate whether or not the user
specified values of individual course joint efficiencies will be used in subsequent computations.
Enabled
Allows the software to utilize the individual joint efficiencies for each
course in any subsequent computations. This may be useful if additional
inspections and radiography are performed.
Disabled
Disabled
Bottom Shell Course as Constructed - Enter in this cell the original thickness of the bottom shell
course. This value is used to determine the minimum thickness of the annular base plate, as per
API-653 Table 2- 3.
76
TANK Input
Emptying Rate - Enter the maximum emptying rate (volume per hour) of liquid from the tank. For
more information, see API-2000 Section 4.3.2.1.1.
Filling Rate - Enter the maximum filling rate (volume per hour) of liquid from the tank. For more
information, see API-2000 Section 4.3.2.2.1.
Liquid Flash Point - Enter the temperature of the liquid's flash point.
Boiling Point - Enter the temperature of the liquid's boiling point.
Environmental Factor - Enter the environmental factor according to Table 4A of API- 2000.
English Units:
Configuration
Conductance
2
(BTU/hr ft F)
Insulation
Thickness (in)
F Factor
---
1.0
Insulated tank
4.0
0.3
Insulated tank
2.0
0.15
Insulated tank
1.0
0.075
Insulated tank
0.67
0.05
Insulated tank
0.50
0.375
Insulated tank
0.40
10
0.300
Insulated tank
0.33
12
0.025
Concrete or Fireproofing
---
---
see note C
Water-application facilities
---
---
1.0
---
---
1.0
Underground Storage
---
---
0.0
---
---
0.03
---
---
0.5
Metric Units:
Configuration
Conductance
2
(Watts/m K)
F Factor
Insulation
Thickness (cm)
---
1.0
Insulated tank
22.7
2.5
0.3
Insulated tank
11.4
0.15
Insulated tank
5.7
10
0.075
Insulated tank
3.8
15
0.05
Insulated tank
2.8
20
0.375
Insulated tank
2.3
25
0.300
77
TANK Input
Configuration
Conductance
2
(Watts/m K)
F Factor
Insulation
Thickness (cm)
Insulated tank
0.19
30
0.025
Concrete or Fireproofing
---
---
see note C
Water-application facilities
---
---
1.0
---
---
1.0
Underground Storage
---
---
0.0
---
---
0.03
---
---
0.5
78
TANK Input
After the necessary data is specified, you can select Input > Calculate to initiate the
computations.
Alternatively, you can also use Scratchpad Calculator
on the toolbar. Both options
are enabled as soon as data is entered on the scratchpad.
The scratchpad computes a total of eight tanks: four for a diameter range, and four for a height
range. The results of each range are presented in the list box below the input definition.
79
TANK Input
80
TANK Input
The diameter range is independent of the height range. Four values of diameter between
the minimum and maximum values are determined. The necessary height to achieve the required
volume is then determined, exclusive of the height range.
81
TANK Input
82
SECTION 7
Error Checking
The normal chain of events requires that the Error Checker validate the input data before the
analysis phase is allowed to begin. The Error Checker is a separate module that is designed to
prevent illegal or illogical data from being passed to the analysis program. The tasks performed
involve checking for negative values where only positive values are allowed, ensuring that the
corrosion allowance does not drive the thickness to zero, as well as API code restrictions.
The Error Checker can produce two types of diagnostic messages, errors and warnings. A
warning message indicates that the program discovered something in the input data that the
analyst should be made aware of.
83
Error Checking
The second type of diagnostic message that can be produced is an error message. An error
message indicates a problem with the input severe enough to prevent the analysis from
completing.
84
Error Checking
Each time a message displays in the list box, the procedure halts until you click Continue. This
gives you time to review the message. If it is necessary to abort the error check phase and return
to the Main menu, click File > Exit.
85
Error Checking
86
SECTION 8
Analysis/Solution Phase
The design or analysis of the tank data occurs in the solution module. This module cannot be
accessed unless the input data has been successfully error checked. After the solution module
has been launched, the Analysis Monitoring dialog box displays.
DESCRIPTION
GENERATED BY
TKI
Input Module
TKE
Error Checker
LOG
Error/warning messages
Error Checker
TKO
Solution Module
TXT
Solution Module
T80
Output Preprocessor
87
Analysis/Solution Phase
After successfully completing, the analysis module creates the .TKO file. This file contains the
solution data in binary format. The TKO file is used by subsequent modules to formulate and
generate the various reports and graphics.
Occasionally you may want to know how an iteration proceeded or the results of an intermediate
computation. The message file (TXT) serves to answer these queries. As important milestones in
the analysis are reached, newly computed data is labeled and written to the message file.
The message file is useful in the event that a fatal error is encountered and a program abort
occurs. In this instance, a diagnostic message is presented to the user, control is returned to the
Main menu, and no output (TKO) file exists. Because there is no TKO file, entry into the output
processor is not allowed. In this instance, the message file can be very helpful. In addition to
intermediate and partial solution data, some reasons for program aborts may be found in this file.
The message file is a standard ASCII text file which can be viewed with a variety of editors, or
printed to the system printer. The user may also access the message file from the Tools menu.
It is important to note that generation of the message file by the solution module only takes place
if the current configuration allows. Generation of the message file can be controlled from the
Computation Options tab of the configuration module. Refer to the Program Configuration (on
page 21) section for additional details.
Solution Overview
The major steps performed in the solution phase are discussed in this section. Refer to codes
API-650 and API-653 for additional details.
1. Wind effect - The specified wind speed is used to determine the applied wind pressure, the
velocity factory, and the overturning moment. These values are used later in the computations
for the wind girders and Appendix F considerations.
2. Allowable stresses for both the design and test cases - The material control routine
includes considerations for reductions due to temperature from Appendix M and if necessary
Appendix S and API-653 Section 2 requirements. The allowables for each shell course are
determined individually based on the specified course materials.
3. Required shell course thicknesses - This thickness is based on the specified design
method, either one-foot, variable point, or Appendix A. The appropriate sections of the code
are implemented using the material properties to determine the thicknesses for each course
for the design and test cases. Each thickness computation is then followed by a check of
API-650 Section 5.6.1.1 to insure that the minimum thickness requirements of the code are
met. If the input indicates that the program is to operate in analysis mode to rate an existing
tank, the design and test thicknesses just computed are replaced with the users input
thicknesses for subsequent computations. A note to this effect appears in the output below
the thickness table when required.
4. Allowed fluid heights - This procedure involves the use of the same code sections used in
the thickness determination. In the case of the variable point method, this is an iterative
process.
5. Shell weight and center of gravity - The weight/center of gravity routine compares the
computed shell weight with that specified by the user, and selects the maximum of the two for
subsequent computations in Appendix E.
6. Overturning stability - This value is checked according to Section 5.11.
7. Wind girder requirements - The number of girders, their section moduli, and their locations
are determined according to API-650 Section 5.9. Wind girder detail and size is then selected
from API-650 Table 5-22.
This concludes the general computations performed for each tank input data set. All subsequent
computations are optional depending on user specification.
88
Analysis/Solution Phase
Roof Data - If the roof data has been specified, the program will now evaluate, analyze, or
design the roof. Roof evaluation involves weight summations, required thicknesses and net
areas according to API-650 Sections 5.10.5 or 5.10.6. The analysis or design of a supported
cone roof applies the procedures outlined in Brownell & Young. Following the roof design,
the Section 5.10.3 checks are implemented.
API-650 Appendix F requirements - After the actual roof computations are completed, the
API-650 Appendix F requirements are evaluated.
Also note that the roof weights computed from a design are used in subsequent (seismic)
computations.
Seismic requirements of API-650 Appendix E - The guidelines of this appendix are applied
to the tank in three conditions; design, test, and empty.
Nozzle flexibility calculations as outlined in API-650 Appendix P - This appendix also
offers guidelines on the maximum allowed nozzle loads. The program can determine the
flexibilities and limiting loads on up to fifteen nozzles for all three sets of shell course
thicknesses (design, test, and user input).
Grillage computations - These computations conform to the rules of API-650 Appendix I,
Section 7.
Settlement limits as set forth in API-653 Appendix B - These computations use an iterative
procedure to determine the optimum cosine curve which most closely represents the user's
measured values of shell settlement. After the cosine curve is known, the out-of-plane
settlement and out-of-plane deflection can be determined.
Service/maintenance computations - These computations are based on API-653 Section 2.
API-2000 Venting calculations.
After all sizing, roof, and seismic computations have been completed, the evaluation for the
permitted cycle life according to Appendix M, Section M.4 begins.
Following the cycle life calculations, the bolting requirements are checked. This procedure
evaluates each of the load cases defined in Section 5.12 and determines, if necessary, the
required number of bolts and the bolt size. A second pass is then made to determine the
governing condition and to report a single bolt size and quantity, with the corresponding stress for
each load case.
89
Analysis/Solution Phase
90
SECTION 9
91
92
93
94
95
96
97
98
SECTION 10
99
100
101
102
103
104
Roof Evaluation
The roof evaluation report details the results of the design or analysis of supported cone roofs, and
the results of the computations made according to the rules of API-650 Appendix F. The roof
report begins with the required thickness and actual weight of the roof plates, and the design roof
load.
If a supported cone roof was designed or analyzed, the resulting structural member sizes and
loads are reported next. This information begins with the number of girder rings, the radius to
each girder ring, and the number and length of the girders in each ring. This report is shown below.
105
106
107
108
109
110
Settlement Checks
The settlement check report details the results of the computations made according to the rules of
API-653 Appendix B. This report provides the maximum allowed out-of-plane deflection and a
table showing the out-of-plane settlement at each of the measurement points.
This table also includes the settlement measurements, the optimum cosine curve through these
measured points, the out-of-plane settlement, and the out-of-plane deflection.
111
112
113
114
115
116
SECTION 11
Examples
This chapter discusses several example jobs that illustrate the proper definition of input data and
present solutions to some of the examples found in the code.
In This Section
Example Problem APP_K ........................................................... 117
Example Problem O_WC ............................................................ 117
Example Problem A_WC ............................................................ 117
Example Problem KOCZWARA .................................................. 118
Example Problem B&Y ............................................................... 118
Example Problem SSTEST1 ....................................................... 118
Example Problem TEST1............................................................ 118
Example Problem SSC1 ............................................................. 118
Example Problem APP_P ........................................................... 118
Example Problem EXTERN01 .................................................... 118
Example Problem SEIS01 ........................................................... 119
117
Examples
118
Examples
119
Examples
120
APPENDIX A
Main Set
APIOUT.EXE - Output preprocessor
APISOLV.EXE - Solution module
COADEXE.EXE - EXE file scanner
CRCCHK.EXE - CRC check program
MAKEUNIT.EXE - Units generation module
MATEDIT.EXE - Material database editor
OUTPUT.EXE - Output report review processor
TANK.EXE- Main program
TKERCK.EXE - Error check module
OUTWORD.DLL - Support dll
121
122
international materials
international materials
international materials
international materials
international materials
international materials
123
124
APPENDIX B
125
126
APPENDIX C
* ASTM Standards
A-283
A-285
A-131,A
A-131,B
A-131,CS
A-36
A-131,EH36
A-573,58
A-573,65
A-573,705
A-516,55
A-516,60
A-516,65
A-516,70
A-662,B
A-662,C
A-537,1
A-537,2
A-633,C
A-633,D
A-678,A
A-678,B
A-737,B
A-841
127
* CSA Standards
G40.21
G40.21
G40.21
G40.21
G40.21
G40.21
38W
38WT
44W
44WT
50W
50WT
* National Standards
NS,235
NS,250
NS,275
* ISO 630
E-275t,C
E-275,C
E-275t,D
E-275,D
E-355,C
E-355t,C
E-355,D
E-355t,D
C
C
D
D
C
C
D
D
128
129
130
APPENDIX D
YES
.5000000E-02
YES
.3000000E+00
.1000000E+03
MAX
FOURIER_SERIES
NO
NO
.0000000E+00
.2835648E+00
YES
.4000+E01
Sect.3.9.7.1
YES
A650_94.MAT
ENGLISH.FIL
1
3
4
5
6
7
8
9
11
13
14
15
16
17
18
61
62
1.
1.
1.
1.
0.
0.
1.
1.
1.
1.
1.
131
132
APPENDIX E
133
134
API-650 Changes:
The material database has been updated to reflect the changes to Table 3-2. This involved
removing both A442 materials.
Appendix F no longer forces a redesign utilizing Appendix A.
Appendix I changed the equation for the maximum deflection by raising a term in the
denominator to the 3rd power.
Section 3.4.2 has been incorporated, which insures that the bottom plate diameter is at least D
+ 2 inches.
A modification has been made to the implementation of Section 3.5.2, to include the bottom
shell course thickness.
Allowances have been made to enable metric jobs to utilize 6 mm plate as the minimum
thickness instead of 0.25 inch plate.
API-653 Changes:
The equations for determining the allowable stress have been modified as per the recent
addendum.
Incorporated a recent Code Interpretation stating that the Appendix M reduction factor should
be applied to both terms in the allowable stress determination.
Modified the basic thickness equation in accordance with the recent addendum (it no longer
subtracts 1 foot from the fluid height).
Incorporated the new computations for the allowed hydrotest height.
Modified the allowed settlement measurement points from 30 ft to 32 ft around the
circumference, in accordance with the recent addendum.
135
136
137
138
APPENDIX F
139
140
Index
*
A
allowable stresses 88
Analysis/Solution Phase 87
anchor bolt 63
Anchor Bolt Details Tab (General Tank Data
Dialog Box) 51
Announcing Builds 18
API 650 External Pressure (App V.) Dialog
Box 70
API Data Set 122
API-2000 39
API-2000 Venting Output 112
API-2000 Venting Requirements Dialog Box
76
API-650 Bolting Report 113
API-650 Cycle Life Output 114
API-650 External Pressure Output 115
API-653 Service Measurement Data 72
Appendix A - Program File List 121
Appendix B - Standard Units Systems 125
Appendix C - List of Materials 127
Appendix D - Default Configuration Directives
131
Appendix E - Revision History 133
Appendix F - Selected References 139
Archiving and Reinstalling an Old, Patched
Version 20
B
batch stream processor 31
Bottom Post 3rd Ed. Tab (653 Service
Measurement Data Dialog Box) 72
Bottom Pre 3rd Edition Tab (653 Service
Measurement Data Dialog Box) 73
Build Version Checker 32
D
Database Definitions Tab (Configuration
Dialog Box) 24
Detecting/Checking Builds 19
diagnostic message 87
diagnostics 9
Diagnostics Menu 32
DLL files 32
DLL Version Checker 32
E
earthquake data 63
English Text Set 122
Error Checker 30, 83
Error Checker LOG File 102
Error Checking 9, 83
error detection 9
error message 83
Error Review Module 32
ESL fax update 34
ESL Installation on a Network 17
ESL Menu 34
ESL phone update 34
Example Problem A_WC 117
Example Problem APP_K 117
Example Problem APP_P 118
Example Problem B&Y 118
Example Problem EXTERN01 118
Example Problem KOCZWARA 118
Example Problem O_WC 117
Example Problem SEIS01 119
Example Problem SSC1 118
Example Problem SSTEST1 118
141
Index
Example Problem TEST1 118
Examples 117
Examples Data Set 123
material files 24
message file 31, 87
MRU list 28
fluid heights 88
nozzle flexibility 88
Nozzle Flexibility & Load Results 110
nozzle interaction diagrams 94
Nozzle Interaction Diagrams 94
Nozzle Stiffness Dialog Box 66
G
General Roof Specs Tab (Roof Specification
Parameters Dialog Box) 55
General Tank Data Dialog Box 42
Girder Rings Tab (Roof Specification
Parameters Dialog Box) 63
grillage 65
Grillage Review Dialog Box 65
H
Hardware/Software Requirements 12
Help 8
Help & Error Processing Set 121
help system 8
HTML help system 36
I
Identifying Builds 18
In-Field Computations 9
input calculator 9
input file 39
Input Menu 39
Installation 11
Installing Builds 19
Installing TANK 12
Installing TANK in Silent Mode 16
Introduction 7
J
Job Title Page 100
L
Local Graphics Output 91
M
Main Menu 27
Main Set 121
Manual Shell Course Specification Tab
(API-653 Service Measurement Data
Dialog Box) 75
material data base editor 31
material database 42
142
O
Obtaining Builds 18
optimum cosine curve 88
Output Report Discussions 100
Output Report Generation 99
output reports 99
P
Program Capabilities 10
Program Configuration 21
program files 87, 121
program interface 8
Program Interface Generalities 8
Program Support 18
Q
Quick Start 25
R
registration 36
roof 53
roof data 53
roof evaluation 105
Roof Evaluation 105
roof sketch 97
Roof Specification Parameters Dialog Box
53
S
scratchpad 78
seismic 88
Seismic Analysis Results 109
seismic data 63
Seismic Data Specifications Dialog Box 63
Seismic Data Tab (Seismic Data
Specifications Dialog Box) 64
settlement 88
Settlement Checks 111
settlement dialog 71
Index
Shell Courses Tab (General Tank Data
Dialog Box) 50
shell settlement 93
Shell Settlement Data 71
Shell Settlement Plots 93
Software Revision Procedures 18
Solution Module TXT File 103
Solution Overview 88
stainless steels 42
Starting TANK 25
supported cone roof 53
Supported Cone Roof Data Tab (Roof
Specification Parameters Dialog Box) 57
Supported Cone Roof Sketches 97
T
Tank Data Tab (General Tank Data Dialog
Box) 47
Tank Description Page 41
TANK Input 39
Tank Layout Sketch 92
tank nozzles 66
TANK Program Files 87
Tank Sizing / Costing Scratchpad 78
Tank Sizing/Costing Scratchpad Dialog Box
80
tank sketch 92
technical support 36
Technical Support 7
The Analysis Menu 30
The Diagnostics Menu 32
The ESL Menu 34
The File Menu 28
The Help Menu 36
The Input Menu 29
The Output Menu 31
The Tank Description Page 41
The Tools Menu 31
The View Menu 36
thicknesses 88
Tip of the Day 36
tool bar 29
V
venting calculations 88
Venting Data 39, 76
Version 1.10 Changes (6/94) 138
Version 1.20 Changes (11/94) 138
Version 1.30 Changes (8/95) 137
Version 1.31 Changes (2/96) 137
Version 1.40 Changes (9/96) 136
Version 1.50 Changes (5/97) 136
Version 1.51 Changes (9/97) 136
Version 1.60 / 2.00 Changes (1/99) 135
Version 2.10 Changes (5/00) 135
Version 2.20 Changes (9/00) 134
Version 2.30 Changes (2/02) 134
Version 2.40 Changes (7/02) 134
Version 2.50 Changes (3/04) 134
Version 2.55 Changes (10/05) 133
Version 3.00 Changes (11/07) 133
Version 3.10 Changes (9/08) 133
Version 3.20 Changes (9/09) 133
Version 3.30 Changes (9/10) 133
View Menu 36
W
Warning & Error Options 84
warning messages 83
What is Contained in a Specific Build? 19
wind 88
Wind Details Tab (General Tank Data Dialog
Box) 51
wind girder 88
wind pressure 22
Wind, Material, Thickness & Weights 103
U
units 42, 99, 125
Units 9
units files 24, 31
units system 9
User Input Data 101
Using the Main Menu 27
Utilities menu 87
143