UNISWITCH Installation
UNISWITCH Installation
UNISWITCH Installation
TABLE OF CONTENTS
1
Summary ............................................................................................................................... 1
Y o u r
s a f e t y
f i r s t
a t
a l l
t i m e s !
Pay special attention to the hazard notes in the manual marked with this
warning symbol.
WARNING !
Make sure that the specified data are not exceeded under switchgear
operating conditions.
Keep the manuals accessible to all personnel involved in installation,
operation and maintenance.
The users personnel must act responsibly in all matters affecting safety at
work and correct handling of the switchgear.
WARNING !
Always follow the instructions in the manual and
respect the rules of good engineering practice !
Hazardous voltages can cause serious injury or death!
Disconnect the power, then earth and short-circuit
before proceeding with any work on this equipment.
Contact us!
If you have any further questions about this manual, the
members of our field organization will be pleased to
provide the required information.
1 Summary
Uniswitch product family
Technical documentation
Critical messages
for Danger
for Warning
for Caution
for Note
ABB
Uniswitch Installation Manual
2
UNIS13GB 08-01
Figure 2.1
Two Uniswitch cubicles on a pallet.
General
Depending on the cubicle type, the cubicles are fixed to the pallet using
either separate fixing plates (90.1) (Figure 2.2) located outside the
cubicle, or by using bolts (90.2) (4 pcs) (Figure 2.3) inside the cubicle
(corner fixings).
Figure 2.2
Fixing plate outside the cubicle.
Figure 2.3
Bolts inside the cubicle.
Instructions
ABB
Uniswitch Installation Manual
3
UNIS13GB 08-01
2.3.2 Instructions
Transport units
Transfer instructions
!
Lifting instruction
Crane
ABB
Uniswitch Installation Manual
4
UNIS13GB 08-01
Figure 2.4
Lifting by crane.
Figure 2.5
Lifting without using the lifting lugs.
ABB
Uniswitch Installation Manual
5
UNIS13GB 08-01
2.4 Weights
Table 2.1 Weights of different cubicles without packaging.
Approximate weight/kg
Cubicle type
Height = 1635 mm
Height = 1885 mm
Height = 1905 mm
Depth = 900 mm
Depth = 900 mm
Depth = 1335 mm
Width mm
Width mm
Width mm
375
500
SDC1
130
140
SDF
CBC
375
500
140
140
150
150
150
160
750
420
110
120
120
130
SEC
140
150
150
160
BRC
420
140
150
SMC
800
440
DBC
SBC3
750
440
150
160
440
460
CBW4
650
680
SBW
Device
Instrument transformer 12/17.5 kV
25
Instrument transformer 24 kV
30
Circuit-breaker VD4/S
103
Circuit-breaker VD4/US
115
Circuit-breaker HD4/S
103
Circuit-breaker HD4/US
125
without fuses
without circuit-breaker
ABB
Uniswitch Installation Manual
Approximate weight/kg
6
UNIS13GB 08-01
ABB
Uniswitch Installation Manual
- 5 C
+ 40 C
5%
95 %
0.5 C/min
7
UNIS13GB 08-01
Depending on packaging
type:
2. Cubicles with
seaworthy or similar
packaging with internal
protective sheeting
in a dry place,
ABB
Uniswitch Installation Manual
8
UNIS13GB 08-01
3.2 Preparations
Before starting
ABB
Uniswitch Installation Manual
9
UNIS13GB 08-01
3.3 Dimensions
3.3.1 Fixing dimensions
Figure 3.1
Fixing dimensions.
ABB
Uniswitch Installation Manual
10
UNIS13GB 08-01
The following drawings illustrate the main dimensions and the space
requirements of different cubicle types.
Figure 3.2
Cubicle types SDC, SDF, DBC, BRC,
SEC
ABB
Uniswitch Installation Manual
Figure 3.3
Cubicle types CBC, SMC, SBC
A = 230 mm by H = 1635
A = 480 mm by H = 1885
11
UNIS13GB 08-01
Figure 3.4
Main dimensions mm of the cubicles (withdrawable type).
Figure 3.5
Dimensions of low voltage compartment (optional).
ABB
Uniswitch Installation Manual
12
UNIS13GB 08-01
Figure 3.6
Single-phase cable.
ABB
Uniswitch Installation Manual
13
UNIS13GB 08-01
Figure 3.7
Three-phase cable.
ABB
Uniswitch Installation Manual
14
UNIS13GB 08-01
Figure 3.8
Examble of room lay out for fixed type switchgear.
Figure 3.9
Examble of room lay out for withdrawable+fixed type switchgear.
ABB
Uniswitch Installation Manual
15
UNIS13GB 08-01
3.4 Foundations
3.4.1 Foundation types
General
Figure 3.10
Switchgear erected on the metal frame.
Figure 3.11
Switchgear erected on the raised floor.
ABB
Uniswitch Installation Manual
16
UNIS13GB 08-01
If the switchgear consists of only a few cubicles, and there are no heavy
cubicles included, it can be installed on the concrete floor.
Figure 3.12
Switchgear installed on the concrete floor.
ABB
Uniswitch Installation Manual
17
UNIS13GB 08-01
The left-hand end cubicle is fastened from the left-hand front and
the right-hand back corners of the cubicle floor.
The right-hand end cubicle is fastened from the right-hand front and
left-hand back corners.
Figure 3.13
Fastening the end cubicles.
ABB
Uniswitch Installation Manual
18
UNIS13GB 08-01
ABB
Uniswitch Installation Manual
19
UNIS13GB 08-01
The holes are vertical on the right-hand cover plate and horizontal on
the left-hand cover plate. Therefore a small tolerance for erection is
acceptable.
A 10.5 washer, an M10 x 20 bolt and an M10 nut make the connection.
The torque of the fastening bolts should be 10 Nm.
Figure 3.15
Holes in the secondary
compartment.
ABB
Uniswitch Installation Manual
20
UNIS13GB 08-01
Figure 3.16
Position for back-up strip.
As a final step in connecting the cubicles to each other the roof seams
between the cubicles are secured. This is done by mounting a back up
strip of the same length as the cubicle depth into the seams.
The strip should be pushed so deep that the bending on the end of it
touches the bottom edge of the seam.
The strip must be fixed with a screw from its middle point.
Figure 3.17
Positioning the top strip.
ABB
Uniswitch Installation Manual
Figure 3.18
The top strip in position.
21
UNIS13GB 08-01
The torque of the joint for other busbar connections than described
below is 35 Nm.
General
The busbar connection in the end cubicles are made through the top
openings of adjacent cubicles. Access to busbars is possible either from
above after dismounting the top plate 1.1 (see Uniswitch Instruction
Manual for general overview picture of the switchgear), or from the side
of the cubicle, if the side wall is not installed.
Instructions (both
switchgear types)
1) Clean the insulation on the busbar sections with a soft, dry cloth, and
check for insulation damage. Remove greasy or adhesive dirt as
described in Uniswitch Instruction Manual.
2) Clean the busbar connections:
3)
ABB
Uniswitch Installation Manual
22
UNIS13GB 08-01
Figure 3.19
Screw places in the busbar compartment (500 mm wide cubicle)(fixed type
switchgear).
The busbar compartment is covered with the top plate. The top plate is
fixed to the cubicle by screws at the front and back. There are 6 screws
in the 375 mm wide and 8 screws in the 500 mm wide cubicle.
The busbar compartment can be accessed by loosening the screws and
removing the top plate.
The top plates of the end cubicles of the switchgear cannot be removed.
ABB
Uniswitch Installation Manual
23
UNIS13GB 08-01
Figure 3.20
Connecting busbars in 12 kV and 17.5 kV cubicles, up to 630 A (fixed type).
Figure 3.21
Connecting busbars in 24 kV cubicles, up to 630 A (fixed type).
ABB
Uniswitch Installation Manual
24
UNIS13GB 08-01
1) Mount the busbars with their bended end always to the right.
2) In the left-hand end cubicle, mount the busbar end to the terminal of
the SFG switch-disconnector.
3) Mount a copper busbar shim, of the same thickness as the busbar,
onto the busbar.
4) In the right-hand end cubicle of the switchgear, mount the busbar
shim between the bended end of the busbar and the upper terminal
of the SFG switch-disconnector.
5) Make the busbar joints with a 10.5 spring washer and an M10x40
hexagon head bolt. The torque of the joint is 35 Nm.
Additional instructions
for 24 kV connections
Figure 3.22
Aluminum cap with one cutout for end cubicles.
Figure 3.23
Aluminum cap with two cutouts for middle cubicles
(upside-down).
Figure 3.24
EPDM-rubber cap with a low cutout for left-hand end
cubicles.
Figure 3.25
EPDM-rubber cap with a high cutout for right-hand
end cubicles.
ABB
Uniswitch Installation Manual
25
UNIS13GB 08-01
Figure 3.26
EPDM-rubber cap with two cutouts for middle cubicles (upside down).
Figure 3.27
Aluminum field control caps.
ABB
Uniswitch Installation Manual
Figure 3.28
Aluminum field control caps covered by EPDMrubber caps.
26
UNIS13GB 08-01
Figure 3.29
Removable top element and places of fixing screws.
Figure 3.30
View when the top element is removed.
ABB
Uniswitch Installation Manual
27
UNIS13GB 08-01
General
In the withdrawable type cubicles the busbars (40) are fixed on the post
insulators (41.1) and connected to branch conductor (41) at the factory.
The fasteners (40.5) for busbar connections are also installed in the end
of the busbars. The busbars between cubicles (40.4) are packed
separately.
Figure 3.31
Busbars before installation.
Installation
Figure 3.32
24 kV, 1250 A busbar element.
Figure 3.33
Busbar connection upper view.
ABB
Uniswitch Installation Manual
Figure 3.34
Busbar connection viewed from
below.
28
UNIS13GB 08-01
Figure 3.35
Installation of busbars between two cubicles (withdrawable type).
Busbar endings
Figure 3.36
View into the busbar compartment (withdrawable type).
ABB
Uniswitch Installation Manual
29
UNIS13GB 08-01
ABB
Uniswitch Installation Manual
30
UNIS13GB 08-01
4 Cable connections
4.1 Preparation for cable installation
Instructions
The door can be opened only when the switchdisconnector is in the earthed position and the locking
unit is in the door open position.
2) Loosen the 4 screws on the bottom front base plate in front of the
door step of the cubicle.
Figure 4.1
Screws on the base plate.
ABB
Uniswitch Installation Manual
31
UNIS13GB 08-01
3) Loosen the 4 screws from the door step and remove it from the
cubicle by pushing it straight forward in its side steering tracks.
Figure 4.2
Screws on the door step / 1.
Figure 4.3
Screws on the door step / 2.
Figure 4.4
Screws on the door step / 3.
ABB
Uniswitch Installation Manual
32
UNIS13GB 08-01
Figure 4.5
Floor plate.
ABB
Uniswitch Installation Manual
33
UNIS13GB 08-01
1) Pull the cables through the open bottom into the cubicle. Measure
and cut the cables to sufficient length, taking into consideration the
installation of cable terminations and cable lugs.
2) Bend the conductors of phase L1 and L2 out through the open front
of the cubicle during the installation of the conductor of phase L3.
3) Connection of the conductor of phase L3
a) Take the plastic cable seal and thread it onto the conductor.
Measure the right length of cable, taking into consideration the
right location of the seal.
b) Install the necessary cable termination and clamp an
appropriate cable lug to the conductor.
c) Loosen the nut and spring washer of the connector.
d) Hang the conductor from its cable lug on the bolt of the
connector.
e) Install the pressure relief washer, the spring washer and the
nut.
f)
g) Pull the front floor plate (aluminum) in its side guides tight to the
rearmost floor plate and attach them together with M6 bolts.
Taking into consideration the size of the conductor, take the
right size of cable clamp and attach the cable with sufficient
tightness to the rearmost bushing, considering the straightness
of the cable from the fixture to the connection bolt.
4) Connection of the conductor of phase L2
a) Pull the rearmost floor plate (steel) of phase L2 in its side
guides tight to the floor bushing of phase L3.
b) Take the precut conductor of phase L2 and continue according
to section 3) above.
5) Connection of the conductor of phase L1
a) Pull the rearmost floor plate (steel) of phase L1 in its side
guides tight to the floor bushing of phase L2.
b) Take the precut conductor of phase L1 and continue according
to section 3) above.
ABB
Uniswitch Installation Manual
34
UNIS13GB 08-01
Figure 4.6
Dimensions of power cable connection of Uniswitch.
Figure 4.7
Partial view of the cable connection and cable entry.
35
UNIS13GB 08-01
Figure 4.8
The bars (48.1) are equipped with holes for M12 screws In all cases,
the earthing of cable screens is carried out on the strip-holding cable
clamps. The cable strip is connected to the earth potential.
The clearance (L) of the VT primary connection cable should be at
least 80 mm, see the Figure 4.16.
If there are no voltage transformers in the cubicle, three fixed mounted
surge arresters can be installed here.
Connection with single-core plastic insulated cables is presumed in the
typical cubicles. In the case of any atypical cable connections or of
special cables (e.g. three-core cables, cables with paper or special
insulation etc.), an agreement must be reached between the customer
and manufacturer.
ABB
Uniswitch Installation Manual
36
UNIS13GB 08-01
Instructions
Cable current
transformer
Figure 4.9
Cable current transformer and its fixing brackets
ABB
Uniswitch Installation Manual
37
UNIS13GB 08-01
Figure 4.10
Control cable entries.
ABB
Uniswitch Installation Manual
Figure 4.11
A duct on the top of the cubicle.
38
UNIS13GB 08-01
Figure 4.12
Earthing bar.
ABB
Uniswitch Installation Manual
Figure 4.13
Position of earth symbol.
39
UNIS13GB 08-01
Figure 4.14
Position of the earth symbol on the earthing bar.
ABB
Uniswitch Installation Manual
40
UNIS13GB 08-01
1) Install and attach the door step of the cubicle, which was removed
when preparing for cable connections (see 4.1).
2) Install the base plate in front of the threshold of the cubicle
(see 4.1).
3) Check that the shields of the feeder (outgoing) cables are
connected to the main earthing bar of the cubicle. Check also the
wiring if current transformers are installed.
ABB
Uniswitch Installation Manual
41
UNIS13GB 08-01
4.6 Examples
Figure 4.15
Cable arrangements for switch-disconnector (SDC) cubicles.
ABB
Uniswitch Installation Manual
By H 1635 = 980 mm
By H 1885 = 1230 mm
By H 1635 = 400 mm
By H 1885 = 650 mm
42
UNIS13GB 08-01
Figure 4.16
Cable arrangements for switch-disconnector cubicle with fuse (SDF) and
circuit-breaker cubicle (CBC).
ABB
Uniswitch Installation Manual
By H 1635
12/17,5 kV
24 kV
= 605 mm
= 455 mm
By H 1885
12/17,5 kV
24 kV
= 855 mm
= 705 mm
By H 1635
By H 1885
12 kV
24 kV
= 400 mm
= 650 mm
43
UNIS13GB 08-01
Figure 4.17
Cable arrangements for withdrawable type cubicle (CBW)
ABB
Uniswitch Installation Manual
44
UNIS13GB 08-01
5 Mounting of equipment
5.1 Mounting of circuit-breakers
General
Connection
Torque/Nm
Busbar-busbar
35
Busbar-HD4/S
20 (upper poles)
35 (lower poles)
Busbar-VD4/S
68
Busbar-SFG
35
Busbar-CT
56 70
Figure 5.1
Circuit-breaker.
ABB
Uniswitch Installation Manual
45
UNIS13GB 08-01
1) Before lifting the circuit-breaker, take off the plastic covers and
remove the connection bars from the upper poles.
Figure 5.3
Removing connection bars.
Figure 5.2
Taking off the plastic cover.
2) Lift the circuit-breaker up to the same level as the mounted circuitbreaker floor.
3) Slide the circuit-breaker manually into its leader and push it in.
Figure 5.4
Lifting the circuit-breaker.
ABB
Uniswitch Installation Manual
Figure 5.5
Sliding circuit-breaker to the leader.
46
UNIS13GB 08-01
4) Mount the fixing plate at the bottom of the circuit-breaker front with
4 fixing screws/nuts.
Figure 5.7
Installing the busbars.
Figure 5.6
Mounting the fixing plate.
5) Install the busbars starting with the lower poles of the circuitbreaker. After that connect the busbar to the upper poles of the
circuit-breaker using the connection bar. If insulating shrink tubes
are to be fitted to the connection bars, this should be done before
bolting them in place.
Figure 5.9
VD4/S connection.
Figure 5.8
HD4/S connection.
ABB
Uniswitch Installation Manual
47
UNIS13GB 08-01
Figure 5.10
Control cup covering connection bar.
6) After mounting the circuit-breaker, put the white control pin into the
cable terminal (Figure 5.11) and connect the terminal to the circuitbreaker. Notice the correct position of the flexible tube
(HD4/S).(Figure 5.12)
Figure 5.11
Inserting control pin into cable terminal.
ABB
Uniswitch Installation Manual
Figure 5.12
Connecting the terminal to circuit-breaker.
48
UNIS13GB 08-01
Figure 5.13
Removing the interlocking unit.
Figure 5.14
Unlocking the position indication and operation set.
ABB
Uniswitch Installation Manual
49
UNIS13GB 08-01
Figure 5.15
Removing the cover plates.
Figure 5.16
Installing the motor operating device.
8) Pull up the brass operation shaft and adjust the lifting arm to the
correct position according to Figure 5.21.
9) Push the operation shaft back to the original position.
Notice that the motor operating device does not have any fixing screws
to tighten. The small play between the motor operating device and the
limiting surface does not affect the operation of the mechanism.
Figure 5.17
Pulling up the operation shaft and adjusting the lifting
arm.
Figure 5.18
Pushing the operation shaft back.
10) Refit the cover plates, the position indication and operation set and
the interlocking unit.
References
ABB
Uniswitch Installation Manual
50
UNIS13GB 08-01
Figure 5.19
Removing the cover plate.
ABB
Uniswitch Installation Manual
Figure 5.20
Location of indication switches.
51
UNIS13GB 08-01
Figure 5.21
Location of position indication shaft and disc (open position).
ABB
Uniswitch Installation Manual
52
UNIS13GB 08-01
Figure 5.22
Mounting the motor operating device.
ABB
Uniswitch Installation Manual
Figure 5.23
Mounting the cover for motor operating device.
53
UNIS13GB 08-01
Figure 5.24
Auxiliary switch.
ABB
Uniswitch Installation Manual
54
UNIS13GB 08-01
Figure 5.26
Mounting the shunt trip-coil.
Figure 5.25
Shunt trip-coil.
Some of the customers use current transformers (CT) which are not
manufactured by ABB. In such cases the CTs are usually installed
by a customer. If voltage indication via CTs is needed, the following
information should be taken into account:
Value of C1 (pF)
67.2
2340
1012
1933
13.817.5
1323
2024
1018
ABB
Uniswitch Installation Manual
55
UNIS13GB 08-01
Multiprint,200, 07-07
Information given in this publication is
generally applicable to equipment
described. Changes may be made in future
without notice.
ABB Oy
MV Apparatus & Switchgear
P.O.Box 613, FIN-65101 Vaasa, Finland
Tel: +358 10 22 11
Fax: +358 10 22 44661
www.abb.com