Table of Contents

Introduction...........................................................................................2
Mounting...............................................................................................2
Dimensions ............................................................................................2
Controls .................................................................................................3
Screen Displays ....................................................................................3
Screen Messages ...................................................................................4
Light Test ..............................................................................................5
Control Power .......................................................................................5
Wiring ...................................................................................................5
Inputs.....................................................................................................7
Outputs..................................................................................................7
Programming.........................................................................................8
Technical Specifications .......................................................................11
Testing...................................................................................................12
Warranty................................................................................................12
Troubleshooting ....................................................................................13
Approvals ..............................................................................................14
Options ..................................................................................................14
Ordering ................................................................................................14

NT538 Instruction Manual June 17, 2004

NT538 Temperature Monitor / Controller
E L Switchgear and Control Inc

Introduction

The NT538 temperature monitor will survey and control up to eight, three-wire
RTD inputs. The RTD sensing range is 40C to 200C. Each input channel may
be user programmed with individual Alarm and Trip set points in a range of 0 to
200C (32 to 392F). Temperatures below 1 to 40C are read only. The unit is
microprocessor based which offers application flexibility, and easy integration to a
variety of applications including electric motors; electric and diesel generators; all
types of transformers; electric cables; and industrial and chemical processes. The
thermal protection provided is covered by ANSI 49.
The unit is intended for semi-flush mounting with hardware provided.
Installation and set-up are simple using the universal power supply 24 to 240V AC
or DC and functional user controls and display.

Mounting

NT538 is designed for semi-flush panel mounting. Mounting hardware is included

with each unit. The panel cutout dimension is 92 x 92mm (3.62 in. x 3.62 in.)

Dimensions Ref Figure 1

Use for NT538, overall depth changes to 140mm
96 x 96 x 140mm (3.78 x 3.78 x 5.51 in.)

Figure 1

NT 538 June 17 04 Temperature Monitor/Controller

Controls

Screen Displays

All functional controls and displays are located on the front of the unit. The unit
has six input keys, two having dual functions. These are PRG/SET and
ENT/RESET. Keys may be categorized as, programming, screen display, and test.
Programming keys are located at the bottom of the unit and may be identified by
the blue type. These are PRG, ENT, UP (symbol) DOWN (symbol). The screen
display may be changed by the DISPLAY MODE key located to the upper right
and is identified by the yellow type. The TEST key is located on the bottom
between the programming keys. When the test provision is enabled the SET and
RESET keys are activated, with the PRG and ENT keys disabled.
Each active channel has four associated LED's; green, yellow and red. These LED's
provide the channel status information. The LED colors are interpreted as follows:

Green
-The associated channel information is being displayed on screen
-RS Out indicating communications is functioning

Yellow
-The associated channel has exceeded the alarm set point and the alarm output
relay has changed state.
-The fan relay has been energized

Red
-The associated channel has exceeded the trip set point and the trip output relay has
changed state.
-Indication of a fault condition
All messages and operating parameters are displayed on the screen. The DISPLAY
MODE key controls the operating mode of the screen display allowing any one of
four modes to be selected: scan, auto, man, or Tmax. An illuminated LED at the
top left of the display indicates the active mode and pressing the DISPLAY MODE
key toggles the four different modes The different modes display the following
information.
.

Scan

Each channel is scanned for approximately three seconds during which the actual
temperature of that channel is displayed on the screen.

Auto
All active channels are scanned, but only the temperature of the hottest channel is
displayed on the screen. This mode does not affect protection.

Man
The temperature for each channel may be viewed manually by pressing the UP or
DOWN key. The information displayed on the screen will be that of the channel
whose green LED is lit. All active channels are still scanned but only the
temperature of the selected channel is displayed. This mode does not affect
protection.

Tmax
This value is logged in memory and is the maximum historical temperature
recorded on any active input channel. A green LED identifies the channel which
produced this temperature value. If an actual monitored temperature value exceeds
the Tmax value in memory, then the new value is stored as Tmax.. The Tmax value
may be reset by pressing the RESET key in this mode.
NT 538 June 17 04 Temperature Monitor/Controller

Screen Messages

A variety of messages may be displayed on the screen. They may appear during
programming or during normal operation as a result of component or unit failure.
During the course of normal operation the following screen displays indicate fault
conditions:

FOC: Fault open circuit - RTD input to one or more channels has open
circuited. An RTD may be disconnected or wires to it severed. This may also
indicate that the number of active channels programmed does not match the
actual number of RTDs connected or that RTDs have not been consecutively
connected starting with channel 1. Indication is provided by illumination of the
fault LED, operation of the fault output relay and identification of the affected
channel by illumination of that channels green LED.. To reset the fault relay,
push and hold the RESET key until RST appears on the screen.

FCD: Fault sensor reading - RTD signal is abnormal. There is no visual

indication the RTD is defective. The problem is detected by the internal
circuitry of the NT538 and may be caused by a variety of reasons. Wire routing
shielding and grounding are suspect . Identification is provided by illumination
of the fault LED, operation of the fault output relay and identification of the
affected channel by illumination of that channels green LED. This is a
programmable feature that is enabled when the program option YES is selected
( see programming ) Sensitivity may be set numerically from 1-30. the lower
the value the higher the sensitivity. Values between 1-10 could be useful in
detecting a locked rotor on a motor To reset the fault relay, push and hold the
RESET key

FCC: Fault short circuit - RTD is short-circuited. The RTD has failed or the
RTD type, and the unit are not compatible. Low resistance across an input
channel causes this problem. Indication is provided by illumination of the fault
LED, operation of the fault relay, and identification of the affected channel by
illumination of that channels green LED. To reset the fault relay, push and hold
the RESET key until RST appears on the screen. If all yellow and red channel
LEDs are simultaneously illuminated with the fault LED, it is likely that the
RTDs are not compatible with the unit..

All other messages that may appear on the screen pertain to program or test
functions. Refer to the programming or test sections for description s of those
messages.

NT 538 June 17 04 Temperature Monitor/Controller

Light Test

This test is conducted automatically after completion of programming or viewing

programmed information. It is intended to provide visual indication of all
illuminated LEDs and their operation.
It is advisable to carry out this test on a regular basis to ensure all lamps are
functioning normally. Pressing the TEST key at any time allows the user to test all
lamps.
If any lamp is not functioning the unit must be returned for repair.

Control Power

The NT538 has a universal power supply. It can be supplied with 24 to 240V AC
or DC without respect to polarities.
The ground cable must be fixed to terminal # 41

ATTENTION: The unit may be damaged by overvoltage when

power is supplied directly from the secondary of the transformer it is
monitoring. This may occur when the 240V is obtained directly from
the secondary winding and there are fixed capacitors online. Use a
control circuit transformer, with a secondary voltage of 24 to 120V
AC or DC to avoid damage.
ATTENTION: Disconnect the power supply to the NT538 when
conducting insulation testing with an AC or DC HiPot. Failure to do
so may result in damage to the unit.

Wiring

Applicable to T538 and NT538

Terminal blocks are located at the rear of the unit for all input channels (8), output
relays (3) and control power.
The terminal blocks are removable for ease of wiring
Wiring connections are shown in Figure 2
Note : On NT models terminals 10 11 are labeled FAN
10 Ohm copper RTDs are not suitable for use with the NT538

NT 538 June 17 04 Temperature Monitor/Controller

Figure 2

NT 538 June 17 04 Temperature Monitor/Controller

Wiring (Cont.)

RTD Sensor wiring and routing

All sensor wiring must be:
Separated from power wiring;
Shielded cable with twisted conductors;
Have a cross section of 0.5mm (22AWG);
Be twisted conductor if no shield;
Have tinned or silvered conductors;
Be firmly fixed in the terminal board.

Inputs

The NT538 will accept up to eight, three-wire RTD inputs. The standard unit is
calibrated for 100-ohm, platinum RTD's.
The NT538 may also be ordered for use with 100 or 120-ohm, nickel RTD's.
The RTD's must be terminated consecutively starting with channel 1, and the relay
must be programmed for the number of active channels. (maximum eight)

Outputs

The standard version of the NT538 incorporates four output relays; Trip, Alarm
Fault and Fan

NT 538 June 17 04 Temperature Monitor/Controller

All relays are single -pole, double throw except Fan which is SPST

The trip and alarm relays are independently programmable for fail-safe
operation. The relay contacts will change state when the unit is energized,
(control power applied) and no trips or alarms are present

Each individual active channel can be programmed with trip and alarm
temperature setpoints that are independent of other channels.

The alarm and trip relays will change contact state when the respective set
point temperature value is reached. The unit selfresets automatically when the
actual temperature value declines 1C (2F) below the set point values. The
unit will only reset when all actual temperature values have declined below the
programmed values. Illuminated LEDs for alarm (yellow) and trip (red) flash
coincidentally with the channel LED of the same color, when a set- point is
exceeded. The channel indication ceases when the temperature falls below the
set point value.

The Fault relay is activated when the unit senses a defective RTD or
component failure of the relay. This will also occur if temperatures are out of
range. Max 40 to 200C. If the fault relay can not be reset the unit must be
replaced.

Fan operation is possible, by programming the fan relay.

Programming

Getting started
Programming the NT538 is simple and requires no special tools. The set point
values for alarm and trip for each active channel should be at hand.
The unit will automatically step through each program sequence and upon
completion will resume normal operation.
The program sequence is as follows;
1) Set the number of active channels, maximum 8.
2) Input alarm temperature value for channel 1, range 0-200C (32-392F).
3) Input trip temperature value for channel 1, range 0-200C (32-392F).
4) Repeat steps 2 and 3 for all active channels.
5) Select fan operation Yes or No
Input fan variables if above is programmed Yes
6) Select N.O. or N.C. for alarm relay
7) Select N.O. or N.C. for trip relay
8) Select FCD operation Yes or No
9) Press ENT to return to normal operating mode
Unit will perform light test and return to normal operation.

Programming Sequence
1) To begin programming, press the PRG key for approximately
five to seven seconds . The screen message will change to PRG and the
PROG light above the PRG key will illuminate. The unit will then advance
to the first program selection, NCH. In the event program access is blocked the
display will show noP. This indicates an internal jumper has been removed
and programming is not possible To gain access, the internal jumper
must be reinstalled. This involves removing the exterior case and locating the
removable jumper situated on the PC board. The jumper is installed from the
factory to allow programming. For jumper location refer to item 20 page 10.
2) After each selection press the PRG key to advance to the next selection. At
any time during the program sequence you may discontinue by pressing the
ENT key. To enter programming again you must repeat the sequence above.
3) To review the entered values, momentarily press the PRG key and continue to
do so advancing to each programmed value.
4) After advancing to any program selection, use the up/down keys to enter your
selection, or set point value.
During the programming sequence a timer allows 60 seconds for any input. If time
elapses and no input is made the unit reverts to normal operation.
As the unit advances to each of the program selections the main LED screen will
display a message or set point value.
When entering set point values for channels 1 to 8, a green LED will illuminate
indicating the channel being programmed. To the right of the display, are trip relay
status indicators. As values for each relay as being entered the respective LED will
illuminate The fault relay is not programmable and provides status indication only.

NT 538 June 17 04 Temperature Monitor/Controller

Programming (Contd)

Enter Program Values

1) Set the number of active channels
Screen display: n.ch. with green LEDs 1 to 8 illuminated
Action: Scroll up/down
Options: 1 to 8 illuminated LEDs
Complete: Press PRGAdvance
Discontinue: Press ENT

2) Alarm temperature set point value for channel 1

Screen display: Numerical, channel LED green and flashing yellow Alarm
Action: Scroll up/down
Options: 0-200C (32-392F)
Complete: Press PRG-Advance
Discontinue: Press ENT
3) Trip temperature set point value for channel 1
Screen display: Numerical, channel LED green and flashing red Trip
Action: Scroll up/down
Options: 0-200C (32-392F)
Complete: Press PRG-Advance
Discontinue: Press ENT
4) Repeat above for each active channel
5) Select Fan operation
Screen display: YES with yellow fan LED flashing
Action: Scroll up/down
Options: Yes/No
Complete: Press PRG - Advance
Discontinue: Press ENT
YES selection sequence: Press PRG
Screen display- ON- Press PRG
Set fan on temp value0-200C press PRG
Screen display OFF Press PRG
Set fan off temp value- 0-200C press PRG
Screen display HFN press PRG
Set fan test interval 000= disable
Numeric value sets hours between test, run time 5 minutes every interval

Programming (Contd)

6) Set Alarm contact status

Screen display: N.O.- yellow alarm LED flashing
Action: Scroll up/down
Options: N.O. non failsafe / N.C. failsafe
Complete: Press PRG-Advance
Discontinue: Press ENT
7) Set Trip contact status
Screen display: N. O. red trip LED flashing
Action: Scroll up/down
Options: N.O. non failsafe / N.C. failsafe
Complete: Press PRG - Advance
Discontinue: Press ENT

NT 538 June 17 04 Temperature Monitor/Controller

8) Set FCD operation.

Screen display: FCD
Action: Scroll up/down
Options: Yes / No
Complete : Press PRG Advance
Discontinue: Press ENT
Yes selection sequence press PRG
Screen display numeric 1-30
Action: scroll up/down, select numeric value
The program selection automatically advances to each step. From step 8
It returns to step 1. At any time during the program sequence you may quit, by
pressing the ENT key. After pressing the ENT key the unit performs a light test
and reverts to normal operation During programming, pressing the PRG button
saves the value entered.
If the value entered is invalid the unit will not accept the entry.The screen will
display ERR ( error) and the unit will not move to the next program mode until
a valid program selection is entered.

NT 538 June 17 04 Temperature Monitor/Controller

10

TECSYSTEM S.r.i
Power Supply

TECHNICAL SPECIFICATIONS
Communication

Rated voltage 24-240 Vac-dc

50/60 hz
Voltage limits 20-270 Vac-dc
50/60 hz
Vdc with reversible polarities

Inputs

Eight inputs RTD sensors 3

wires
Removable rear terminals
Input channels protected against
electromagnetic noises and spikes
Sensor cable length compensation
up to 500 m (1 mm) 10 ohm max.
Tecsystem bus interface

Opt Module - Output RS/485 Modbus RTU

Outputs

Three Output relays (Alarm Trip- Fan)

One relay for sensor fault or abnormal unit
operation (FAULT)
Output contacts capacity: 5A-250Vac res.
Arranged for output relays test
Fail-safe/non - fail-safe programming of
Alarm/Trip output relays
Tecsystem bus interface

Display and Data Management

One display, 13mm (0.5 in.) high 3 digit with

3 digit for displaying temperatures

Eight LED's for displaying reference channel

Assembling in accordance with CE

LED's indicating alarm or trip

rules

LED indicating fault

C-UL-US Approval # E194027

Temperature control from 0-200C (32-392F)

Protection against electrical and

Temperature monitoring -40 to 200C

magnetic noises: CEI-EN50081
Two thresholds for each input
2/50082-2

Sensors diagnostic (FCC-FOC-FCD)

Dielectric strength 2500 Vac for 1

Programming by front push button

min. from relays to sensors, relays

Automatic output from programming cycle

to power supply, power supply to
after 1 min. of no operation
sensors

Wrong programming automatic display

Accuracy: 1% full scale, 1

Programmed data call out

digit

Possibility of setting manual channel scanning

Ambient operating temperature or hottest channel
20C to 60C (-4F to 140F)

Maximum temperatures storage

Humidity 90% non-condensing
Number
of channels software programmable
ABS self-extinguishing housing
from
1
to
8
NORYL 94VO
Front panel polycarbonate IP54

Tests and Performances

Burden 3VA
Data storage 10 years minimum
Digital linearity of sensors signa l
Self-diagnostic circuit
Opt. Protection treatment of
electronic part
Opt. front plastic protection

Dimensions

96 x 96mm (3.78 x 3.78 in.) -DIN N43700Prof. 140mm Deep (with rear terminals)
panel cutout 92 x 92mm (3.62 x 3.

NT 538 June 17 04 Temperature Monitor/Controller

11

Testing

All relays may be tested using the following procedure:

1) Press and hold the TEST key for 7 seconds. Initially all LEDs
illuminate, changing to the main screen display showing TST
2) Release the test key when the yellow relay test LED illuminates. The
screen display will show OFF and the red LED indicating fault relay, is
illuminated.
3) Test the fan, fault, alarm, or trip relay. Use the Scroll up/down keys to
make the selection. The screen display will show the relay selected for
testing. Yellow (alarm) and red (trip) LEDs are visible as the relays are
tested. To perform the test, press the SET (white print) key and check for
contact operation. To reset press the RESET (white print) key.
4) To discontinue operation and revert to normal operation, press the TEST
key.
At the start of the test, a timer is automatically initiated which reverts the
unit to normal operation if no inputs are detected for a period of five
minutes

Temperature Simulation.

Connect fixed or variable resistors across all channels to simulate RTD

inputs. All resistors must be connected to the input channel using the three
terminations provided. This is achieved by terminating the resistor to the
two lowest termination numbers of each channel, with a jumper from the
middle to the highest number.
Example Channel # 1
Termination #s 13-14-15
Connect the resistor across 13-14
Connect the jumper from 14-15
Repeat for all channels
The resistance values for all inputs must be variable between 100 and 200
ohms
Connect the NT538 to a suitable power supply.
Set the resistance values to a corresponding temperature value for the RTD
type being used. All RTDs have published resistance vs. temperature
values.
For 100 ohm platinum a resistance value of 175.84 ohms will yield 200
degrees C. A resistance of 138.50 ohms yields a temperature of 100 degrees
C. Check to verify readings on the main display.
The unit is completely functional with the resistors connected, and complete
evaluation is possible following the instruction manual.

Warranty

The NT538 is warranted for a period of 18 months from date of shipment.

Warranty is limited to repair or replacement of the defective product and no
contingent liabilities will be accepted.
Warranty will be voided if the unit is found to be tampered with or it has
been damaged as a result of incorrect input or power supply connections, or
is damaged as a result of transitory over vo ltages.
Freight expense is not covered under warranty.

NT 538 June 17 04 Temperature Monitor/Controller

12

Troubleshooting
Problem
The unit will not switch on, with
control power energized
The sensor is damaged

Causes / Solution
Check the terminal block for correct
installation
Check for voltage at terminal block
The fault relay closes and the fault LED
switches on. The green LED of the respective
channel is illuminated. A message is
displayed.
FOC- sensor open
FCC- sensor is short circuited

One of the eight channels is indicating

fault, and displaying FOC/FCC

Check the sensor connections.

Look for damaged sensors.
Replace damaged sensor

When switching the unit on-off, alarm

and trip relays energize

Strong electrical noise is being picked up on

the power line.
Install a transient suppressor (PT73)
Check to ensure the shield of the sensor cable
is connected to the panel ground
Install shielded cable, or twist the sensor
conductors
Wrong wiring connections
The terminal block is upside down

All the sensors are displaying FCC

The temperature indicated by one, or

more channels is wrong

Sudden activation of the trip relay with

normal operating temperature,
One channel caused the occurrence

With a control power source of 24VDC

the unit switches off, and will not
switch back on

NT 538 June 17 04 Temperature Monitor/Controller

The sensors are defective.

Check the sensor resistance for compatibility,
with your unit.
The unit is calibrated incorrectly
Return for repair
Sensor defective FCD
Replace the sensor

Check the input voltage is between

20-24VDC
Reconnect to a stable source of power Return
if unit does not respond

13

Options

All options available with the NT538 are offered as accessory modules.
Optional modules are connected to the NT538 via the proprietary Tecsystem

communications bus.
The connection is two wire twisted pair, with no set up required.
The NT538 has an indicator that illuminates when connected to an optional
module
Modules may be mixed allowing complete flexibility
Optional modules
Communication Modbus RS485 protocol
Analog outputs up to 8 channels
Switched contact up to 8 channels
Programming of modules is via DIP switches located on the respective
module
Documentation of module feature will be forwarded under separate cover

Approvals

Ordering

Assembled in accordance with CE rules.

Protection against electrical and magnetic noises CEI-EN500812/50082-2
C- US approva l, File No, E194027

To order, select the basic model and the desired features from the selection
Guide below.
NT538
100 ohm platinum RTD
100 ohm nickel RTD
120 ohm nickel RTD

RTD
* 100PT
100 N
120 N

Busmod 8A
*

DIG
DIG
DIG

Conv8/420/A
*

ANAL
ANAL
ANAL

Switch 8x
Mod RL8-A
Mod RL8-A
Mod RL8-A

* Specify the NT538 model based on the RTD type and add suffix for
optional modules
Optional Module
Parts number

Description

Busmod 8A
Modbus RS485 protcol
Conv /420/8/A
8 channel 4-20 ma output
MOD RL 8-A
8 switch outputs
Note
The NT 538 basic unit and optional modules will be shipped as separate units,
with individual part numbers shown.
Any item may be ordered by part number reference
.

NT 538 June 17 04 Temperature Monitor/Controller

14