Shuttle Cock
Shuttle Cock
Shuttle Cock
Shuttle Cock
PRODUCT CODE
: 385101007
: IS 415:1963
PRODUCTION CAPACITY
: December, 2002.
PREPARED BY
INTRODUCTION
Badminton is played almost
throughout the world by both men and
women and also by the Children. This
game is also very popular in our country
and is being patronised by the
Government and Non-Government
agencies and clubs etc. With the increase
in popularity of the badminton, the
demand for good quality shuttle cocks
is also increasing. The life of each shuttle
cock is generally short after it is used in
the game. Hence, the consumption
pattern is quite frequent. The shuttle
cock is one of the simplest items of
sports goods manufacture with lesser
investment of capital and can be
produced in tiny and small-scale sector.
MARKET POTENTIAL
There exists a very good market
potential for shuttle cock in the country
and abroad. However, most of the
shuttle cocks manufactured are used
internally with the exports being very
negligible due to poor quality and high
1 shift
128
S HUTTLE COCK
3. No. of working
days per month
25 days
Sl. Activities
No.
4. Total working
days
300 days
5. Total working
hours per year
2400 hours
6. Working
efficiency
75% to 80%
7. Time period
for achieving
the max
Capacity
utilisation
3 years after
commencement
of commercial
run
8. Labour charge
9. Margin Money
25% of capital
investment
15%
2. SSI provisional
registration, clearance
from pollution
Control Board etc.
3. Taking loans from
Banks/Financial
Institutions
4. Procurement of
land/Building,
Plant and machinery
and its installation and
electrification etc.
5. Trial run, sampling,
securing orders
from customers etc.
6. Recruitment,
Commencement
of commercial
Production etc.
IMPLEMENTATION SCHEDULE
The implementation schedule of the
project has been taken to be around one
year. The tentative break up of activities
with approximate time required for each
activity is shown below:
Sl. Activities
No.
1. Preparation of
Project Report
Trade licence etc.
Period
(in months)
1
Period
(in months)
1
2 to 4
1 to 2
2 to 3
1
TECHNICAL ASPECTS
Process of Manufacture
The process of manufacture of the
shuttle cock is very simple. The white
duck feathers are generally used for the
production of the shuttle cock.
Sometimes hen feathers are also used
for the cheaper variety of shuttle cocks.
The feathers are first of all sorted out
for selection of good variety of feathers.
Then the feathers are washed with
detergent for 30 to 60 minutes. Then,
they are treated with the ultramarine
blue like robin blue or Ujala for giving
the brightening effect. The washed
feathers are then properly dried and cut
to 3 size with the help of the scissors.
The feathers are then rounded off and
pruned at the top.
Then good quality cork bottom are
taken. Altogether 16 nos. of bores are
S HUTTLE COCK
1 HP.
Pollution Control
There is no pollution hazard from this
type of industry either in air or in water.
Hence, there is no need of taking any
pollution control measures.
Energy Conservation
The scope for energy conservation in
the shuttle cock manufacturing industry
is very little, since most of the operations
are carried out manually except few
operations like boring etc. However, the
workers and staff members should be
trained properly to make optimum use
of power like fuel, electricity etc. to save
energy.
FINANCIAL ASPECTS
A. Fixed Capital
2,500
Quantity Amount
(Rs.)
1 no.
7,500
2 nos.
5,000
Production Capacity
3. Weighing balance
1 no.
2,500
L.S.
2,500
5. Furniture
12,500
Total
30,000
129
130
S HUTTLE COCK
(iii) Pre-operative Expenses
Rs. 10,000
= Rs. 40,000
Nos. Salary
(Rs.)
Total
(Rs.)
Qty.
Rate
(Rs.)
4. Glue, Gelatin,
Cotton thread,
robin blue,
detergent etc.
L.S.
1000
Nos.
3.50 per
box
5. Cylindrical
packing box
Total
(Rs.)
Approx.
400
3,500
Total
12,000
a) Administration
1. Manager-cum-supervisor
5000
5,000
2. Accountant-cumclerical Staff
3000
3,000
3. Store Keeper
2500
2,500
4. Peon
2000
2,000
5. Watchman
2000
2,000
Total
14,500
2,900
Total
17,400
b) Technical
1. Skilled Workers
1,20,000
(Rs.)
Power
750
Water
250
Total
1,000
2,500
1,000
c.
1,000
Telephone
500
e. Consumable stores
500
10
2500
25,000
2000
8,000
f.
Selling expenses
2,000
33,000
g.
Insurance
1,000
2. Unskilled Workers
Total
6,600
Total
39,600
57,000
1,000
i.
2,500
Miscellaneous expenses
Total
12,000
Rate
(Rs.)
1. White Duck
Feathers
16000
feathers
350 per
1000
feathers
5,600
2. Cork Bottom
1x1
1000
corks
300 per
gross
2,100
3. White sheep
8 sq.ft. 50per sq.ft.
skins crust
for bottom cap
h. Taxes
Total
(Rs.)
Approx.
1,90,000 x 3
= Rs. 5,70,000
Rs. 40,000
400
Rs. 5,70,000
Rs. 6,10,000
MACHINERY UTILISATION
It is envisaged that the working
efficiency of the Machinery would be
around 75% to 80%.
S HUTTLE COCK
FINANCIAL ANALYSIS
5. Insurance
(Rs.)
22,80,000
2. Depreciation on Machinery
and equipment @ 10%
1,750
2,500
4. Interest on Capital
Investment @ 15%
91,500
Total
23,75,750
(Rs.)
26,40,000
2,64,250
= 43.31%
Amount (Rs.)
4,250
2. Rent
30,000
91,500
4,47,950
Rs.2,64,250
B.E.P.
= Fixed Cost x 100
Net profit + Fixed Cost
= 62.89%
1. Depreciation
Total
= 2,64,250 x 100
6,10,000
3,000
3,19,200
131