Ge Af300 LV VFD
Ge Af300 LV VFD
Ge Af300 LV VFD
AF-300 G11
Users Guide
GEI-100363D
GEI-100363D
Supersedes GEI-100363C
070725
FERGADV
These instructions do not purport to cover all details or variations in equipment, nor to provide every possible
contingency to be met during installation, operation, and maintenance. If further information is desired, or if particular
problems arise that are not covered sufficiently for the purchasers purpose, the matter should be referred to GE
Drives, Plainville, CT USA.
This document contains proprietary information of GE Drives and is furnished to its customer solely to assist that
customer in the installation, testing, operation, and/or maintenance of the equipment described. This document shall
not be reproduced in whole or in part, nor shall its contents be disclosed to any third party without the written
approval of GE Drives.
Notes
Table of Contents
i. Preface
Safety Instructions .................................................. iii
Model Numbering System Diagram ....................... vii
Dimensions & Weights .......................................... viii
1. Before Using This Product ................................ 1-1
Receiving Instructions.......................................... 1-1
Appearance .......................................................... 1-1
Handling the Product ........................................... 1-2
Carrying ............................................................... 1-3
Storage ................................................................ 1-3
Ratings Efficiency and Watts Loss ...................... 1-4
2. Installation Environment and Connection ....... 2-1
Operating Environment ........................................ 2-1
Installation Method .............................................. 2-1
Connection........................................................... 2-3
Basic Connection Diagrams ........................... 2-4
Connecting the Main Circuit and
Ground Terminals ....................................... 2-8
Connecting the Control Terminals ................ 2-11
Terminal Configuration .................................. 2-15
Cable Size, Tightening Torque &
Circuit Protection Rating .......................... 2-16
DC Link Reactor ........................................... 2-17
3. Operation ............................................................ 3-1
Inspection and Preparation Before Operation ..... 3-1
Operation Method ................................................ 3-1
Trial Run ............................................................... 3-1
4. Keypad Panel ..................................................... 4-1
Appearance of Keypad Panel .............................. 4-1
Operation From the Keypad Panel
(LCD Screen, Level Structure) .................... 4-2
Normal Operation ........................................... 4-2
Alarm Modes .................................................. 4-2
Entering Data on the Keypad Panel .................... 4-4
Operation Mode .............................................. 4-4
Setting Digital Frequency ............................... 4-4
Switching to LED Digital Monitor .................... 4-5
Program Menu Screen .................................... 4-5
ii
Safety Instructions
Read this manual carefully before installing, connecting (wiring), operating, servicing, or inspecting the drive.
Familiarize yourself with all safety features before using the drive.
In this manual, safety messages are classified as follows:
WARNING
CAUTION
Improper operation may result in slight to medium personal injury or property damage.
Situations more serious than those covered by CAUTION will depend on prevailing circumstances.
Always follow instructions.
Instructions on Use
WARNING
This drive is designed to drive a 3-phase induction motor and is not suitable for a single-phase motor or
others, as fire may result.
This drive may not be used as a component of a life-support system or other medical device directly
affecting the personal welfare of the user.
This drive is manufactured under strict quality control standards. However, safety equipment must be
installed or the failure of this device may result in personal injury, property damage, or if there is a risk
of accident.
Instructions on Installation
WARNING
Mount this drive on an incombustible material such as metal. There is a risk of fire.
Do not place combustible or flammable material near this drive, as fire may result.
CAUTION
Do not hold or carry this drive by its cover. Do not drop the converter, as injury may result.
Ensure that the drive and heat sink surfaces are kept free of foreign matter (lint, paper dust, small chips of
wood or metal, and dust), as fire or accident may result.
Do not install or operate a damaged drive or a drive with missing parts, as electric shock or
injury may occur.
iii
Instructions on Wiring
WARNING
Connect the drive to power via a line-protection molded-case circuit breaker or fuse, as fire may result.
Always connect a ground wire, as electric shock or fire may result.
A licensed specialist must perform all wiring work, as electric shock may result.
Turn off the power before wiring, as electric shock may result.
Wire the drive after installation is complete, as electric shock or injury may occur.
CAUTION
Confirm that the phases and rated voltage of this product match those of the AC power supply,
as injury may result.
Do not connect the AC power supply to the output terminals (U, V, and W), as injury may result.
Do not directly connect a braking resistor to the DC terminals (P(+) and N(-)), as fire may result.
Ensure that the noise generated by the drive, motor, or wiring does not adversely affect peripheral
sensors and equipment, as accident may result.
Instructions on Operation
WARNING
Be sure to install the cover before turning on the power (closed). Do not remove the cover while power to
the drive is turned on. Electric shock may occur.
Do not operate switches with wet hands, as electric shock may result. When the retry function is selected,
the drive may restart automatically after tripping. Design the machine to ensure personal safety in the
event of restart. Accident may result.
When the torque limiting function is selected, operating conditions may differ from preset conditions
(acceleration/deceleration time or speed). In this case, personal safety must be assured.
Accident may result.
The STOP key is only effective when a function setting has been established. Install an independent
emergency switch to disable the STOP key on the keypad panel when an operation is selected via the
external signal terminal. Accident may result.
Operations can start up suddenly, after the alarm is reset, if there is a running signal input.
Confirm that the running signal input is not present before resetting the alarm. Accident may result.
Do not touch drive terminals when energized, even if the drive has stopped. Electric shock may result.
CAUTION
Do not start or stop the drive using the main circuit power. Failure may result.
Do not touch the heat sink or braking resistor because they become very hot. Burns may result.
Since the drive can reach high speed operation easily, carefully check the performance of motor or
machine before changing any speed settings. Injury may result.
Do not use the drive braking function for mechanical holding. Injury may result.
iv
WARNING
Wait a minimum of five minutes (30HP or less) or ten minutes (40HP or more) after power has been turned
off (open) before starting inspection. Also confirm that the charge lamp is off and that DC voltage between
terminals P(+) and N(-) does not exceed 25V. Electrical shock may result.
Only authorized personnel should perform maintenance, inspection, and replacement operations.
Remove all metal jewelry such as watches and rings. Use insulated tools only. Electric shock or injury
may result.
Instructions on Disposal
CAUTION
Treat as industrial waste when disposing of drive. Injury may result.
CAUTION
Hazard of electrical shock. Disconnect incoming power before working on this control.
Dangerous voltage exist until charge light is off.
Type1 - indoor use only.
Tightening torque and wire size for field wiring terminal are marked adjacent to the terminal or on
the wiring diagram.
The drive shall be connected with Listed Class J Fuse or Circuit Breaker rated 600V as shown in the
Table 2-3-5 (30 HP or less).
In case of using auxiliary control-power input, connect it by referring to the basic connection
diagram (2-3-1).
Suitable for use on a circuit capable of delivering not more than 100,000rms symmetrical amperes,
for 230V , 460V.
Use 60/75 C CU wire only.
A Class 2 circuit wired with Class 1 wire (30HP or less). Use Class 1 wire only (40HP or more).
Field wiring connection must be made by a UL Listed and CSA Certified closed-loop terminal connector
sized for the wire gauge involved. Connector must be fixed using the crimp tool specified by the connector
manufacture.
Solid state motor overload protection is provided in each model.
Other Instructions
WARNING
Never modify the product. Electric shock or injury may result.
CAUTION
The contact capacity of alarm output for any fault (30A, B, C) and relay signal output (Y5A, Y5C) is
0.5A at 48V DC, 0.3A 250 VAC
The ground terminal (G) should be connected to ground. Use a crimp terminal to connect a cable to
the main circuit terminal or drive ground terminal.
Where a residual-current protective device (RCD) is used for protection in case of direct or indirect
contact, only a type B device is allowed on the supply side of this electrical equipment. Otherwise,
another protective measure shall be applied such as separation of the electrical equipment from the
environment by double or reinforced insulation or isolation of the electrical equipment and supply
system by the transformer.
Use a single cable to connect the (G) drive ground terminal. Do not use two or more drive ground
terminals.
Use a molded-case circuit breaker (MCCB) and magnetic contactor (MC) that conform to EN or IEC
standards.
Operate the drive under over-voltage Category III conditions and maintain Pollution Degree 2 or
better as specified in IEC664. To maintain Pollution Degree 2 or better, install the drive in a control
panel structure (level NEMA 3 or higher) which is free from water, oil, carbon, dust, etc.
For the input-output wiring of the drive, use cable diameter and type as specified in Appendix C
in EN60204.
To ensure safety, install an optional AC reactor, DC reactor, or external braking resistor as follows:
1) Install inside an IP4X cabinet or barrier if electrical parts are exposed.
2) Install inside an IP2X cabinet or barrier if electrical parts are not exposed.
In case of external cooling system, cover the drive rear side in order not to touch the main capacitor
and braking resistor.
General Instructions
For clarity, some figures in this manual may show the drive with covers and safety screens removed for
explanation purposes. Do not operate the device until all such covers and screens have been replaced.
vi
N (X/N)NN
GE Product Code
Input Voltage
2 = 230V 50/60 Hz
4 = 460V 50/60 Hz
Input Phases
3 = 3 Phase
Horsepower
F50 = 1/2 Hp
010 = 10 Hp
100 = 100 Hp
Factory Installed Options
N = None
X = Keypad
B = to be determined
Enclosure Type
1 = NEMA 1 (UL Type 1)
2 = NEMA 12 (UL Type 12)
4 = NEMA 4 (UL Type 4)
8 = IP00 with NEMA 12 heatsink
9 = IP00
Product Revision
A = 1st Revision
B = 2nd Revision
Minor Product Revision
1 = 1st Minor Revision
2 = 2nd Minor Revision
vii
NEMA
Enclosure
AF-300G11
Model No.
Catalog
Dimensions
No. H x W x D (inches)
Weight
(lbs)
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1.5
3
5
8
11
17
25
33
46
59
74
87
115
145
180
215
283
346
2.3
4.5
7.5
12
17
26
38
50
69
89
111
131
173
218
270
323
425
519
6KG1123F25X1##
6KG1123F50X1##
6KG1123001X1##
6KG1123002X1##
6KG1123003X1##
6KG1123005X1##
6KG1123007X1##
6KG1123010X1##
6KG1123015X1##
6KG1123020X1##
6KG1123025X1##
6KG1123030X1##
6KG1123040X1##
6KG1123050X1##
6KG1123060X1##
6KG1123075X1##
6KG1123100X1##
6KG1123125X1##
D6501
D6502
D6503
D6504
D6505
D6506
D6507
D6508
D6509
D6510
D6511
D6512
D6513
D6514
D6515
D6516
D6517
D6518
4.8
4.8
5.5
8.4
8.4
8.4
13.4
13.4
22.0
22.0
23.1
23.1
70
86
106
110
172
282
6KG1123F25X4##
6KG1123F50X4##
6KG1123001X4##
6KG1123002X4##
6KG1123003X4##
6KG1123005X4##
6KG1123007X4##
6KG1123010X4##
D6551
D6552
D6553
D6554
D6555
D6556
D6557
D6558
4.8
4.8
5.5
8.4
8.4
8.4
13.4
13.4
6KG1123015X2##
6KG1123020X2##
6KG1123025X2##
6KG1123030X2##
D6559
D6560
D6561
D6562
22.0
22.0
23.1
23.1
4
4
4
4
4
4
4
4
1.5
3
5
8
11
17
25
33
2.3
4.5
7.5
12
17
26
38
50
12
12
12
12
46
59
74
87
69
89
111
131
viii
NEMA
Enclosure
AF-300G11
Model No.
Catalog
Dimensions
No. H x W x D (inches)
Weight
(lbs)
Open
Open
Open
Open
Open
Open
115
145
180
215
283
346
173
218
270
323
425
519
6KG1123040X8##
6KG1123050X8##
6KG1123060X8##
6KG1123075X8##
6KG1123100X8##
6KG1123125X8##
-------------
64
79
97
101
154
253
6KG1143F50X1##
6KG1143001X1##
6KG1143002X1##
6KG1143003X1##
6KG1143005X1##
6KG1143007X1##
6KG1143010X1##
6KG1143015X1##
6KG1143020X1##
6KG1143025X1##
6KG1143030X1##
6KG1143040X1##
6KG1143050X1##
6KG1143060X1##
6KG1143075X1##
6KG1143100X1##
6KG1143125X1##
6KG1143150X1##
6KG1143200X1##
6KG1143250X1##
6KG1143300X1##
6KG1143350X1##
6KG1143400X1##
6KG1143450X1##
6KG1143500X1##
6KG1143600X1##
D6519
D6520
D6521
D6522
D6523
D6524
D6525
D6526
D6527
D6528
D6529
D6531
D6532
D6533
D6534
D6535
D6536
D6537
D6538
D6539
D6540
D6541
D6542
D6543
D6544
D6545
4.8
5.5
8.4
8.4
8.4
14.3
14.3
22.0
22.0
23.1
23.1
70
82
95
97
115
174
245
245
245
337
337
562
562
804
804
6KG1143F50X4##
6KG1143001X4##
6KG1143002X4##
6KG1143003X4##
6KG1143005X4##
6KG1143007X4##
6KG1143010X4##
D6569
D6570
D6571
D6572
D6573
D6574
D6575
4.8
5.5
8.4
8.4
8.4
14.3
14.3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1.5
2.5
3.7
5.5
9
13
18
24
30
39
45
60
75
91
112
150
176
210
253
304
377
415
520
585
650
740
2.3
3.8
5.6
8.3
14
20
27
36
45
59
68
90
113
137
168
225
264
315
380
456
566
623
780
878
975
1110
4
4
4
4
4
4
4
1.5
2.5
3.7
5.5
9
13
18
2.3
3.8
5.6
8.3
14
20
27
ix
NEMA
Enclosure
AF-300G11
Model No.
Catalog
Dimensions
No. H x W x D (inches)
Weight
(lbs)
Open
Open
Open
Open
Open
Open
Open
Open
Open
Open
Open
Open
Open
Open
Open
60
75
91
112
150
176
210
253
304
377
415
520
585
650
740
90
113
137
168
225
264
315
380
456
566
623
780
878
975
1110
6KG1143040X9##
6KG1143050X9##
6KG1143060X9##
6KG1143075X9##
6KG1143100X9##
6KG1143125X9##
6KG1143150X9##
6KG1143200X9##
6KG1143250X9##
6KG1143300X9##
6KG1143350X9##
6KG1143400X9##
6KG1143450X9##
6KG1143500X9##
6KG1143600X9##
-------------------------------
64
75
86
88
106
154
154
220
220
308
308
551
551
793
793
SER. No. : 9 9 1 0 - 0 0 0 1 2 M 0 0 01
Ratings Nameplate
Production lot serial number
Production week: Fiscal week (01 to 53)
Production year: Last two digits of year (99 = 1999)
2.
3.
4.
1.2 Appearance
Mounting screws of
surface cover
(Total of 6 screws)
Mounting screws of surface cover
Lifting
Holes
(4 holes
total)
Keypad Panel
Intermediate cover
Surface
cover
Ratings nameplate
Keypad Panel
30 HP or less
1-1
Ratings
Nameplate
For drives 40HP or more, first remove the six cover mounting screws, then remove the cover.
For drives 40HP or more, loosen the keypad panel mounting screws and remove, using the finger holds on the keypad
panel case.
Keypad panel case
1-2
1.4 Carrying
Carry the product by the main unit. Do not carry the product by its cover or parts other than the main unit. Use a crane or
hoist to carry a product equipped with hanging holes.
1.5 Storage
Temporary Storage
Temporary storage of this product must meet the conditions listed in Table 1-5-1.
Table 1-5-1 Storage Environment
Item
Ambient Temperature
Specifications
-10 to +50C
Condensation or freezing, as a result of sudden temperature
(+14 to +122F) changes, must not occur.
Storage Temperature
-25 to +65C1
(-4 to +149F)
Relative Humidity
5 to 95%2
Atmosphere
The standard product must not be exposed to dust, direct sunlight, corrosive
gas, flammable gas, oil mist, vapor, water drops, or vibration. The salt content
in the atmosphere should be minimized.
Note 1: The storage temperature applies only to short periods of time, such as during transport. Refer to comments on
extended storage guidelines.
Note 2: Since a large change in temperature within this humidity range may result in condensation or freezing, do not
store where such temperature changes may occur.
1.
2.
3.
Long-term Storage
If the product is to be stored for an extended period of time after purchase, the method of storage depends primarily on
the storage location.
The general long-term storage method is as follows:
1.
2.
3.
4.
The above conditions for temporary storage must be satisfied.If the storage period exceeds three months, the upper
limit of ambient temperature must be reduced to 30C (86F) to prevent the deterioration of the electrolytic capacitors.
Pack the product thoroughly to eliminate exposure to moisture and include a drying agent to ensure a relative
humidity of about 70% or less.
Do not leave the product mounted in a control panel and exposed to the elements like moisture or dust (particularly
on a construction site). In this case, remove the product and store in a suitable environment.
Electrolytic capacitors will deteriorate if not provided with power for an extended period of time. Do not store
electrolytic capacitors for one year or longer without providing power.
1-3
Rated Output
Current (A)
Rated Output
Power (KVA)
Efficiency at 2KHz
(%)
Efficiency at
15KHz (%)
Watts Loss at
2KHz (W)
Watts Loss at
15KHz (W)
Internal DB
(W)
0.25
0.5
1
2
3
5
7.5
10
15
20
25
30
40
50
60
75
1.5
3
5
8
11
17
25
33
46
59
74
87
115
145
180
215
0.59
1.1
1.9
3.1
4.3
6.7
9.9
13
18
23
29
34
45
57
71
85
283
346
112
137
90.5
91.7
94.0
94.1
94.9
95.4
95.2
95.3
95.2
95.9
95.8
95.5
96.5
96.4
96.6
96.8
10KHz (%)
97.0
97.0
25
35
50
80
110
170
240
300
450
540
670
880
950
1200
1400
1600
2KHz (W)
2150
2600
30
45
60
110
140
210
310
415
620
720
890
1160
1200
1550
1750
2050
10KHz (W)
2500
3000
10
10
10
30
30
30
60
60
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
100
125
92.0
93.5
94.9
95.7
95.9
96.2
96.2
96.5
96.4
96.9
96.8
96.5
97.2
97.2
97.3
97.4
2KHz (%)
97.4
97.4
0.5
1
2
3
5
7.5
10
15
20
25
30
40
50
60
75
1.5
2.5
3.7
5.5
9
13
18
24
30
39
45
60
75
91
112
1.1
1.9
2.9
4.3
7.1
10
14
19
23
31
35
47
59
72
89
150
176
210
253
304
377
415
520
585
650
740
119
140
167
202
242
300
330
414
466
518
590
89.3
91.7
94.1
94.5
95.0
95.3
95.4
95.9
96.5
96.4
96.4
96.4
96.1
96.4
96.5
10KHz (%)
97.2
97.2
97.3
97.3
97.3
97.4
97.4
97.4
97.4
97.4
97.4
35
45
60
80
130
170
230
300
360
460
550
750
950
1100
1300
2KHz (W)
1550
1950
2400
2650
3250
3900
4350
5450
6150
6700
7750
60
85
110
150
230
300
400
520
610
770
900
1250
1650
1850
2200
10KHz (W)
2350
2800
3350
3900
4700
5750
6300
7950
8950
9950
11300
10
10
30
30
30
60
60
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
100
125
150
200
250
300
350
400
450
500
600
93.5
95.4
96.7
97.0
97.1
97.3
97.3
97.6
97.9
97.8
97.8
97.8
97.7
97.8
97.9
2KHz (%)
98.1
98.0
98.0
98.2
98.1
98.2
98.2
98.2
98.2
98.3
98.2
230VAC
N/A
N/A
460VAC
1-4
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
CAUTION
Install this product in a location that meets the conditions listed in Table 2-1-1.
Ensure that the drive and heat sink surfaces are kept
free of foreign matter such as lint, paper dust, small
chips of wood or metal, and dust. Fire or accident
may result.
Relative
Humidity
Atmosphere
Altitude
Vibration
Specifications
Indoors
-10 to +50C (+14 to +122F) - for products of
30 HP or less, the ventilating covers must be
removed if ambient temperature exceeds
+40C (104F), NEMA Type 4 & 12 Unit -10 to
+40C (+14 to +104F)
5 to 95% (No condensation).
Top
2.
3.
Left
X
5.
6.
0.95
0.91
0.88
4 (100mm)
Bottom
Right
X
4 (100mm)
Internal
Heat
Dissipation
(30%)
0.97
WARNING
4.
Output current
reduction rate
1
Internal
fan
Internal
air supply
2-1
External
Heat
Dissipation
(70%)
Cooling fan
Heatsink
External
air supply
Fig. 2.2.6
Mounting
Fig.2.2.5
Mounting
bracket
1.
Fig. 2-2-3
2.
3.
2-2
2.3 Connection
Remove the main cover before connecting the terminal blocks as follows.
2-3-1 Basic Connection
1.
2.
3.
4.
5.
Always connect power to the L1/R, L2/S, and L3/T main circuit power terminals on the drive. Connecting power to
another terminal will damage the drive. Check that the power voltage is within the maximum allowable voltage
marked on the nameplate, etc.
Always wire the ground terminal to ground to prevent problems such as fire or electric shock and to minimize noise.
Use a reliable crimp terminal for connection between a power terminal and a power wire.
After terminating the wiring connection, confirm the following:
a. Confirm that the connection is correct.
b. Confirm that all necessary connections have been made.
c. Confirm that there is no short-circuit or ground fault between the terminals and wire.
Connection modification after power-on
The smoothing capacitor in the direct current portion of the main circuit cannot be discharged immediately after the
power is turned off. To insure safety, use a multimeter to check that the direct current (DC) voltage is lowered to the
safety range (25V DC or less) after the charge lamp goes off. Also, confirm that the voltage is zero before shortcircuiting. The residual voltage (electric charge) may cause sparks.
WARNING
Always connect a ground wire. Electric shock or fire may result. Ensure that a trained specialist
performs all wiring. Confirm that the power is turned off (open) before beginning any wiring operations.
Electrical shock may result.
2-3
Note: The control circuit common terminals [11], (CM) and <CMY> are isolated
(*1) Use a drive with rated voltage matching the power supply voltage.
(*2) Use as required.
(*3) Use this peripheral device when necessary.
(*4) Remove the jumper wire (*4) between P1 and P(+) before connecting a DC REACTOR.
(*5) Be sure to use the braking unit (option)(*6) when connecting the external braking resistor (option)(*5)
(*6) Connect the braking unit to P(+) ans N(-). The auxiliary terminals [1] and [2] have polarity.
Connect them as shown in the figure above.
(*7) The drive can be operated without connecting the auxiliary control power supply.
(*8) Terminal (X1) to (X9) can be set to 9 (THR) - Braking unit thermal trip input.
(*9) If usingV2 or C1, as a reference signal, they must be used exclusively.
(*10) It is possible to input voltage signals (0 to +10 VDC or 0 to +5 VDC) to terminals [12] [11] instead of the potentiometer
2-4
2-5
Note: The control circuit common terminals [11], (CM) and <CMY> are isolated
(*1) Use a drive with rated voltage matching the power supply voltage.
(*2) Use as required.
(*3) Use this peripheral device when necessary.
(*4) Remove the jumper wire (*4) between P1 and P(+) before connecting a DC REACTOR.
(*5) Be sure to use the braking unit (option)(*6) when connecting the external braking resistor (option)(*5)
(*6) Connect the braking unit to P(+) ans N(-). The auxiliary terminals [1] and [2] have polarity.
Connect them as shown in the figure above.
(*7) The drive can be operated without connecting the auxiliary control power supply.
(*8) Terminal (X1) to (X9) can be set to 9 (THR) - Braking unit thermal trip input.
(*9) If usingV2 or C1, as a reference signal, they must be used exclusively.
(*10) It is possible to input voltage signals (0 to +10 VDC or 0 to +5 VDC) to terminals [12] [11] instead of the potentiometer
2-6
2-7
Symbol
L1/R,L2/S,L3/T
U,V,W
R0,T0
Terminal Name
Main circuit power terminals
Inverter output terminals
Input terminals for auxiliary control power
Description
Connects a 3-phase power supply
Connects a 3-phase motor
Connects a backup AC power supply to the circuit
(not supported for drives of 1 Hp or less)control
P1,P(+)
P(+),DB
DC reactor terminals
Terminals for external braking resistor
P(+),N(-)
Ground terminal
Connect these terminals to the power supply via a molded-case circuit breaker or ground-leakage circuit breaker for
circuit protection. Phase-sequence matching is unnecessary.
To insure safety, a magnetic contactor should be used to disconnect the drive from the power supply when the drive
protective function activates.
Use control circuit terminal FWD/REV or the RUN/STOP key on the keypad panel to start or stop the drive. The main
circuit power should be used to start or stop the drive only if absolutely necessary and then should not be used
more than once every hour.
If you need to connect these terminals to a single-phase power supply, please contact the factory.
Connect these terminals to a 3-phase motor in the correct phase sequence. If the direction of motor rotation is
incorrect, exchange any two of the U, V, and W phases.
Do not connect a power factor correction capacitor or surge absorber to the drive output.
If the cable from the drive to the motor is very long, a high-frequency current may be generated by stray capacitance
between the cables and result in an overcurrent trip of the drive, an increase in leakage current, or a reduction in
current indication precision.
When a motor is driven by a PWM-type drive, the motor terminals may be subject to surge voltage generated by drive
element switching. If the motor cable (with 460V series motors, in particular) is particularly long, surge voltage will
deteriorate motor insulation. To prevent this, use the following guidelines:
1000V
66 ft (20 m)
1312 ft (400 m) *
1300V
328 ft (100 m)
1312 ft (400 m) *
1600V
1312 ft (400 m) *
1312 ft (400 m) *
1.
CAUTION
A DC reactor does not come with drives rated less
then 100 Hp, however, use a DC reactor or AC
reactor under the following conditions otherwise the
drive may be damaged or malfunction.
1)
2.
3.
4.
Used when the capacity of the power supply transformer exceeds 500k VA and exceeds the rated
capacity of the drive tenfold.
Used when a thyrister converter is connected as a
common load on the same transformer.
Used to prevent a drive OV trip from occuring when
the power factor capacitor in the power line is
switched on and off.
Used when the voltage imbalance exceds 3%.
1.
x 100%
Fig. 2-3-3
2-9
+
U1
U2
RO-TO L1/R-L3T
Frequency [Hz]
50
380 - 398
60
380 - 430
CAUTION
CN UX (red)
Fig. 2-3-7 Switching Power Connectors (only for 40 Hp or more)
CN UX
2-10
Classification
Terminal
Symbol
Terminal Name
Function
Analog input
13
12
Voltage input
V2
Voltage input
supplied from an external circuit.
C1
Current input
2-11
Digital input
FWD
Forward operation /
Stop command
REV
Reverse operation /
Stop command
X1
Digital input 1
The coast-to-stop command, external alarm, alarm reset, multistep frequency selection, and other functions (from an external
circuit) can be assigned to terminals X1 to X9. For details, see
"Setting the Terminal Functions E01 to E09" in Section 5.2
Function Explanation.
<Specifications of digital input circuit>
Item
Operating voltage
Analog output
min.
0V
22V
typ.
24V
3.2mA
max.
2V
27V
4.5 mA
0.5 mA
X2
X3
X4
X5
X6
X7
X8
X9
Digital input 2
Digital input 3
Digital input 4
Digital input 5
Digital input 6
Digital input 7
Digital input 8
Digital input 9
P24
+24VDC power supply for control input. Maximum output current 100mA
PLC
CM
FMA
Analog monitor
Frequency monitor
(pulse waveform output)
(11: common
terminal)
Pulse output
ON
OFF
ON
OFF
FMP
(CM: common
terminal)
2-12
Transistor
Y1
Transistor output 1
Item
Operating voltage
Y2
Y3
Y4
Transistor output 2
Transistor output 3
Transistor output 4
CMY
Communication
ON
OFF
ON
OFF
min.
typ.
1V
24V
max.
2V
27V
50 mA
0.1 mA
Y5A,Y5C
Multi-purpose signal
DX+,DX
RTU communication
SD
Communication cable
shield connection terminal
3.
If an external analog signal output device is connected to these terminals, it may malfunction as a
result of drive noise. To prevent malfunction, connect
a ferrite core or capacitor to the external analog
signal output device.
Drive
Shielded wires
13
12
11
VR
1k to
5K ohms
Fig. 2-3-9
2-13
3.
Pull out the control circuit wiring along the left panel
as shown in Fig. 2-3-12.
Secure the cable to cable binding hole A (on the left
wall of the main circuit terminal block) using a cabletie
(e.g., Insulock). The cable-tie must not exceed 0.14"
(3.5mm) in width and 0.06" (1.5mm) in thickness.
When the optional PC board is mounted, the signal
lines must be secured to cable binding hole B.
2.
Cable ties
Cable binding
Hole B
wiring
Cable
binding
Hole A
Fig. 2-3-13 Securing Positions for Inverter Control Circuit Wiring (40 HP or more)
WARNING
Control lines generally do not have enhanced
insulation. If the insulation of a control line is
damaged, the control signals may be exposed to
high voltage in the main circuit. The Low Voltage
Directive in Europe also restricts the exposure to
high voltage. Electric shock may result
CAUTION
The inverter, motor, and cables generate noise.
Check that the ambient sensors and devices do
not malfunction. Accident may result.
2-14
50 To 75 Hp 230 VAC
100 to 150 Hp 460 VAC
G
G
P1 P(+) N()
R0
T0
N()
Screw size G = M8
Other terminals = M10
P1 P(+) N()
G G
R0
T0
P1 P(+) N()
Screw size M4
R0 T0
Screw size M4
R0 T0
V
L1/R
L2/S
L3/T
P1
V
P(+)
W
N(-)
Screw size M5
15 to 30 Hp 230 VAC
15 to 30 Hp 460 VAC
R0
T0
R0 T0
Screw size M4
V
P(+)
P1
G G
P1 P(+) N()
Screw size M4
V
W
L1/R L2/S L3/T P1
U
V
W
L1/R L2/S L3/T P1
U
G
G
R0 T0
2 to 5 Hp 230 VAC
2 to 5 Hp 460 VAC
Screw size M6
P(+)
P(+)
N(-)
N(-)
40 Hp 230 VAC
40 to 75 Hp 460 VAC
Screw size M4
R0 T0
U
R0 T0
L1/R L2/S L3/T DB
G G
P1
V
P(+)
N()
Screw size M8
Y3
Y4
Y1
Y2
C1
11
12
13
V2
X1
CM
X2
X3
X4
X5
X6
X7
X8
X9
SD
2.3.5 AF-300 G11 Drive Cable Size, Tightening Torque and Circuit Protection Rating
Incoming Device
Input Fuse
HP
Auxiliary
Input
R0, T0
230VAC Input
0.25
3
0.5
5
1
10
2
15
3
20
5
35
7.5
60
10
70
15
100
20
125
25
150
30
175
40
200
50
225
60
300
75
350
100
300
125
400
3
6
15
20
30
50
80
125
150
200
225
250
-
3
3
3
3
3
3
3
3
3
3
3
3
5
5
5
5
5
5
15
15
20
30
40
60
100
125
175
225
250
300
200
225
300
350
300
400
460VAC Input
0.5
3
1
5
2
10
3
15
5
20
7.5
30
10
40
15
50
20
70
25
80
30
100
40
100
50
125
60
175
75
150
100
175
125
200
150
225
200
300
250
400
300
450
350
500
400
600
450
700
500
700
600
1000
3
6
10
15
25
45
60
90
110
125
125
-
3
3
3
3
3
3
3
3
3
3
3
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
15
15
15
20
35
50
70
90
110
150
175
100
125
175
150
175
200
225
300
400
450
500
600
700
700
1000
E(G)
10.6 (1.2)
20.8 (2.36)
R0, T0
Control
10.6 (1.2)
6.2 (0.7)
L1/R, L2/S,
L3/T
51.3 (5.8)
119(13.5)
239(27)
119(13.5)
4/0
Qty2 - 1
Qty2 - 2/0
Qty2 - 3/0
Qty 2 - 2/0
Qty2 - 4/0
239(27)
10.6 (1.2)
10.6 (1.2)
20.8 (2.36)
14
10
8
6
4
3
2
1
1/0
3/0
4/0
Qty2 - 1/0
Qty2 - 3/0
Qty2 - 4/0
R0,
T0
14
16
31.0 (3.5)
425(48)
U, V, W
2/0
4/0
Qty2 - 1
Qty2 - 2/0
Qty2 - 4/0
Qty2 - 250
6.2 (0.7)
22
10
14
16
Control
22
14
12
10
31.0 (3.5)
51.3 (5.8)
119(13.5)
239(27)
119(13.5)
239(27)
425(48)
2
1
2/0
3/0
2/0
3/0
Qty2 - 1/0
Qty2 - 1/0
Qty2 - 3/0
Qty2 - 4/0
Qty2 - 250
Qty2 - 350
Qty2 - 500
Qty2 - 600
Qty2 - 700
8
6
4
3
2
2
1/0
3/0
4/0
Qty2 - 1/0
Qty2 - 2/0
Qty2 - 3/0
Qty2 - 250
Qty2 - 300
Qty2 - 400
Qty2 - 500
Qty2 - 600
Qty2 - 750
3
2
1
2/0
4/0
Qty2 - 1
Qty2 - 1/0
Qty2 - 3/0
Qty2 - 4/0
Qty2 - 300
Qty2 - 350
Qty2 - 500
Qty2 - 700
Qty2 - 800
Qty2 - 1000
10
(*1)Class J Fuse or Circuit Breaker reted 600V with the maximum current rating as shown in the above table shall be connected to the drive for 30HP and less.
Device ratings such as system coordination, short-circuit rating and type must be carefully reviewed by the user.
Wire size from NEC tables 310-16. Copper wire rated 60 Deg. C for 100amps or less, 75 Deg. C for over 100 amps in 30 Deg. C ambient and 1.25 times Drive rated amps.
These are minimum wire sizes : consult and confirm to local and national codes.
2-16
Height
Terminal
Depth
Width
Hp
230V G11
100
125
460V G11
100
125
150
200
250
300
350
400
450
500
600
Model No.
Width
Depth
Height
Weight
Loss [W]
DCR2-75B
DCR2-90B
7.87
7.09
10.63
11.02
7.09
8.46
37
37
55
57
DCR4-75B
DCR4-90B
DCR4-110B
DCR4-132B
DCR4-160B
DCR4-200B
DCR4-220B
DCR4-280B
DCR4-315B
DCR4-355B
DCR4-400B
7.48
7.48
7.48
7.87
8.27
8.27
8.66
8.66
9.84
9.84
9.84
10.63
11.02
11.02
11.02
12.6
12.99
13.78
14.57
12.01
12.99
13.78
6.89
7.87
7.87
8.07
8.07
9.06
9.06
9.65
8.78
8.78
9.17
35
44
46
55
68
75
81
95
88
99
106
58
64
73
84
90
126
131
133
150
205
215
Note:
AF-300 G11 Drives rated 100 Hp and above are furnished with a DC link reactor. This reactor must be installed
between terminal P1 and P+ prior to commissioning of the Drive.
The weight of the DC Link Reactor is not included with that of the Drive.
DC Link Reactor is provided as open type and is separately mounted. Enclosure to be provided by others.
2-17
Notes
2-18
3. Operation
Drive
V,
motor
power
WARNING
Be sure to have the drive cover in place before turning on the power
(closed). Never remove the cover while power is applied to the drive.
To ensure safety, do not operate switches with wet hands. Electric
shock may result.
Operation
Frequency Setting
Command
Operation
Operation
Command
using keypad
FWD
REV
STOP
panel
Turn power on and confirm that the LED monitor display 0.00
Hz is blinking.
2.
3.
FWD
REV
Input from
Terminals
terminal
FWD-CM and
signals
REV-CM
Frequency Setting POT(VR),
analog voltage, analog current
key.
Operation
using external
3-1
Notes
3-2
4. Keypad Panel
The keypad panel has various functions for specifying operations such as frequency setting, run/stop command, confirming and changing function data, confirming status, and copying function code settings.
Review the use of each function before attempting to operate the drive from the keypad panel.
The keypad panel can also be removed or inserted during inverter operation. However, if the keypad panel is removed
during keypad panel operation (e.g., run/stop, frequency setting), the drive stops and outputs an alarm.
REV
Reverse operation
STOP
Stop command
Operation keys:
Primary Function
Used to switch the current screen to the menu screen or switch to the initial screen in operation / trip mode.
PRG
FUNC
DATA
Used to switch the LED monitor or to determine the entered frequency, function code, or data
Used to change data, move the cursor up or down, or scroll the screen
SHIFT
Used to move the cursor horizontally at data change. When this key is pressed with the up or down key, the cursor moves to
the next function block.
RESET
Used to cancel current input data and switch the displayed screen. If an alarm occurs, this key is used to reset the trip status
(valid only when the initial alarm mode screen is displayed)
STOP
STOP
Used to switch normal operation mode to jogging operation mode or vice versa. The selected mode is displayed on the LCD
monitor.
RESET
Switches operation mode (from keypad panel operation mode to terminal block operation mode or reverse). When these keys
are operated, function F02 data is switched from 0 to 3 or from 1-4 to 0. The selected mode is displayed on the LCD indicator.
4-1
4.2 Operation From the Keypad Panel (LCD Screen, Level Structure)
4.2.1 Normal Operation
The keypad panel operating system (screen transition, level structure) is structured as follows:
60.00
Operation Mode
PRG
60.00
FUNC
DATA
60.00
FUNC
DATA
60.00
Supplementary
Screen
Program Menu
RESET
RESET
FUNC RESET
DATA
PRG
4.2.2 Alarm Modes
If an alarm is activated, operation is changed from normal keypad panel operation to an alarm mode operation. The alarm
mode screen appears and alarm information is displayed.
The program menu, function screens, and supplementary screens remain unchanged as during normal operation, though
the switching method from program menu to alarm mode is limited to PRG.
60.00
Operation Mode
Alarm is
activated
PRG
Alarm
Program Menu
FUNC
DATA
Alarm
FUNC
D ATA
DAT
Screen for each
Function
RESET
Alarm
Supplementary
Screen
FUNC RESET
D ATA
PRG
4-2
Program Menu
Each function of the keypad panel is displayed in menu form and can be selected. By selecting the desired
function from the list and pressing FUNC
the corresponding function screen is displayed. The following
DATA
functions are available as keypad panel functions (menus).
No.
1
Menu Name
DATA SET
DATA CHECK
3
4
OPR
I/O CHECK
MAINTENANCE
Can check inverter status, life expectancy, communication error status, and
ROM version information as maintenance information.
LOAD FCTR
ALM INF
ALM CAUSE
Can measure maximum and average current and average breaking force in
load rate measurement.
Can check the operating status and input/output status at the latest alarm
occurrence.
Can check the latest alarm or simultaneously occurring alarms and alarm
history. Selecting the alarm and pressing FUNC
displays alarm contents for
DATA
troubleshooting.
9
3
4
Purpose
The code and name of the function are displayed. Selecting a function
displays a data setting screen for checking or modifying data.
The code and name of the function are displayed. Select a function to display
a screen for checking data. Modifying data is possible as described above by
going to the data setting screen.
DATA COPY
Places the function of one inverter in memory for copying to another drive.
The function screen selected on the program menu appears, hence completing the function.
Functions not completed (e.g., modifying function data, displaying alarm factors) onScreen
function screens are displayed on the supplementary screen.
4-3
60.00
RUN
STOP
FWD
PRG
PRG
MENU
F/D
LED SHIFT
PRG
PRG
MENU
F/D
LED SHIFT
A
%
Fout/Iout/TRQ
FUNC
DATA
Press RESET and PRG to to return to the operation mode. If keypad panel settings are not selected, the present frequency
setting mode appears on the LCD. When selecting the PID function, the PID command can be set with a process value
(refer to technical documentation for details).
1) Digital (keypad panel) settings (F01=0 or C30=0)
RUN
FWD
PRG
PRG
MENU
F/D
LED SHIFT
56.89
60.00
60.00
Screen explanation
Present frequency setting mode
Frequency setting range
<DIG>SET Hz>
LOCAL
<DIG>SET Hz>
LOCAL
50 - 400
50 - 400
F/D
F/D
DATA SET
STORING...
DATA SET
Operations guide
When
FUNC
DATA
2) Non-digital setting
60.00
RUN
PRG
F/D
PRG MENU
LED SHIFT
60.00
<REMOTE REF>
12+V1
Screen explanation
Present frequency setting mode
F/D
Operations guide
DATA SET
4-4
E43
0
1
2
3
4
5
6
7
8
9
10
11
12
(E44 = 0)
Setting frequency
Setting frequency
Setting frequency
Output current
Output voltage
(specified value)
Synchronous
speed setting
value
Line speed
setting value
Load rotation
speed setting
value
Torque calculation
value
Power
consumption
PID setting value
PID remote
setting value
PID feedback value
When running
When stopping
(E44 = 1)
(E44 = 0.1)
Output frequency 1 (before slip compensation)
Output frquency 2 (after slip compensation)
Setting frequency
Output current
Output voltage (specified value)
Unit
Remarks
Hz
A
V
Synchronous speed
r/min.
Line speed
m/min.
r/min.
Power consumption
kW
indication
2. DATA CHECK
3. OPR MNTR
4. I/O CHECK
5. MAINTENANCE
6. LOAD FCTR
7. ALM INF
8. ALM CAUSE
9. DATA COPY
DISPLAY
4. I/O CHECK
5. MAINTENANCE
6. LOAD FCTR
7. ALM INF
RUN
PRG
F/D
PRG MENU
LED SHIFT
PRG
1. DATA SETTING
2. DATA CHECK
3. OPR MNTR
4. I/O CHECK
FUNC
DATA
Function Code
60.00
60.00
60.00
4-5
Function Name
FUNC
DATA
Data
The function code consists of alphanumeric characters with unique letters assigned to each function group.
Table 4-3-1
Function Code
F00 - F42
E01 - E47
C01 - C33
P01 - P09
H03 - H39
A01 - A18
o01 - o29
Function
Fundamental functions
Terminal Extension Functions
Frequency Control Functions
Motor Parameters
High Performance Functions
Alternative Motor Parameters
Optional Functions
FUNC
DATA
Remarks
or
On the Data Setting screen, the data values on the LCD can be increased or decreased in the smallest possible unit by
or
. Holding down
or
causes the values to increase or decrease more rapidly. Otherpressing
wise, select the digit to be modified using
and then set data directly. When data is modified, the value before
modification will be displayed at the same time for reference purpose. To save the data, press FUNC
DATA . Pressing cancels
the changes made and returns control to the Function Select screen. The modified data will be effective in inverter
operation after the data has been saved by FUNC
DATA . If the data is not saved, there is no change to the inverter operation.
When data setting is disabled in the case of Data protected or Data setting invalid during inverter running, make the
necessary changes as indicated in Table 4-3-2 below.
Table 4.3.2
Display
LINK ACTIVE
Release Method
Send a cancel command to function writing from RS485 RTU. Stops a write operation from the link
For functions E01 to E09, turn data terminal 19 (edit
enabling command selection) ON
DATA PRTCTD
INV RUNNING
FWD/REV ON
An attempt was made to change a function that Turn FWD/REV command off
cannot be changed with the FWD/REV command
on.
NO SIGNAL(WE)
4-6
60.00
60.00
RUN
FWD
PRG > PRG MENU
F/D > LED SHIFT
PRG
1.DATA SETTING
> 2.DATA CHECK
3. OPR MNTR
4.I/O CHECK
Function code
60.00
60.00
FUNC
DATA
F00
F01
F02
F03
0
*1
*1
60 Hz
F00
DATA PRTC
FUNC
DATA
0
0-1
Data
Select the desired function and press FUNC/DATA to check the function data. By pressing FUNC/DATA, the screen
switches to the Data Setting screen, where data can be modified.
4.3.7 Monitoring Operating Status
Select 3. OPR MNTR on the Program Menu screen to display the current inverter operating status. Use
to switch between the four operation monitor screens.
RUN
60.00
60.00
60.00
FWD
PRG
1.DATA SETTING
2.DATA CHECK
> 3. OPR MNTR
4.I/O CHECK
Fout=xxxx.xHz
Iout=x.xxA
Vout=xxxV
TRQ=xxx%
FUNC
DATA
60.00
SYN=xxxxxx
LOD=xxxxxx
LIN=xxxxxx
Output frequency
Output current
Output voltage
Torque calculation method
60.00
Fref=xxxx.x Hz
xxx xx xx xx
Synchronous rotation
speed (r/min)
Load speed (r/min)
Line speed (m/min)
60.00
SV=xxxxx
PV=xxxxx
TLD=xxx%
TLB=xxx%
and
4-7
Setting frequency
Operation status
FWD/REV: Rotating direction
IL: Current limiting
VL: Voltage limiting
LU: Under voltage
TL: Torque limiting
60.00
RUN
FWD
PRG > PRG MENU
F/D > LED SHIFT
60.00
Y1
Y2
Y3
Y4
60.00
PRG
60.00
1.DATA SETTING
2.DATA CHECK
3. OPR MNTR
> 4.I/O CHECK
FUNC
DATA
12=xx.xV
22=xx.xV
32=xx.xV
V2=xx.xV
60.00
AO=xxxxV
CS=xxxmA
DI=xxxxH
DO=xxH
60.00
P1=xxxx0p/s
Z1=xxxp/s
P2=xxxxxOp/s
Z2=xxxp/s
Signal OFF.
X2
X3
X4
X5
X6
X7
X8
X9
COM
FWD
REV
X1
Signal ON
X2
X3
X4
X5
60.00
Terminal 12 input
Terminal 22 input voltage (AIO option)
Terminal 32 input voltage (AIO option)
C1=xx.xmA
C2=xx.xmA
60.00
FMA=xx.xH
FMP=xx.xV
FMP=xxxxp/s
Signal OFF.
Signal ON
60.00
Y5
60.00
REM
FWD
REV
X1
X6
X7
X8
X9
Signal OFF.
Signal ON
4-8
60.00
RUN
FWD
60.00
60.00
PRG
1.DATA SETTING
2.DATA CHECK
3. OPR MNTR
4. I/O CHECK
FUNC
DATA
TIME=xxxxxH
EDC=xxxV
TMPI=xxxxC
TMPF=xxxxC
60.00
TFAN=XXXXXH
(25000H)
60.00
Capacitor on PC Board
accumulation time
( ): Judgement level
Cooling fan operating
( ): Judgement level time
Imax=xx.xA
CAP=xxx.x%
60.00
NRK=xxxxx
NRR=xxxxx
NRO=xxxxx
> 5. MAINTENANCE
TCAP=XXXXXH
(61000H)
60.00
No. of communication
errors: keypad panel
No. of communication
errors: RS-485
No. of communication
errors: option
INV=Hxxxxx
KEYPAD= Kxxxxx
OPTION=Pxxxxx
4-9
60.00
RUN
FWD
60.00
PRG
60.00
1.DATA SETTING
2.DATA CHECK
3. OPR MNTR
4. I/O CHECK
FUNC
DATA
T=3600s
Imax=0.00A
Iave=0.00A
BPave=0.0%
5. MAINTENANCE
> 6. LOAD FCTR
60.00
T=150s
Imax=0.00A
Iave=0.00A
BPave=0.0%
and
and
Start measuring
Displays the remaining
measuring tim, when
reaches zero, ends the
measurement.
Measuring time
FUNC
DATA
60.00
T=600s
Imax=0.00A
Iave=0.00A
BPave=0.0%
60.00
T=3600s
Imax=56.4A
Iave=23.5A
BPave=10.4%
4-10
60.00
RUN
OC1
60.00
FWD
PRG
1.DATA SETTING
2.DATA CHECK
3. OPR MNTR
4. I/O CHECK
Fout=xxxx.xHz
Iout=x.xxA
Vout=xxxV
TRQ=xxx%
FUNC
DATA
5. MAINTENANCE
6. LOAD FCTR
> 7. ALM INF
OC1
OC1
Fref=xxxx.xHz
xxx xx xx xx
TIME=xxxxxh
EDC=xxxV
TMPI=xxxxC
TMPF=xxxxC
OC1
NRK=xxxxx
NRR=xxxxx
NRO=xxxxx
Input terminal status at a alarm
occurence (terminals)
OC1
REM
FWD
REV
X1
X2
X3
X4
X5
X6
X7
X8
X9
OC1
Output terminal status at a alarm
occurence
OC1
Y1
Y2
Y3
Y4
COM
FWD
REV
X1
X2
X3
X4
X5
Y5
OC1
OC1
5=xxx
4=xxx
3=xxx
2=xxx
Previous alarm
Before previous alarm
Two times before previous
0/1
-1
-2
-3
=xxx
=xxx
=xxx
=xxx
Multiple alarms
(Simultaneously
occuring alarms)
Alarm code
4-11
xxx
xxx
xxx
xxx
Lastest alarm
No. of occurences
Alarm history
No. of occurences
Updated at alarm occurence. If the
cause of an alarm is the same as the
previous one, only the number og
occurences is incremented.
60.00
RUN
FWD
60.00
60.00
PRG
1.DATA SETTING
2.DATA CHECK
3. OPR MNTR
4. I/O CHECK
FUNC
DATA
0.1=xxx xxx
-1=xxx xxx
-2=xxx xxx
-3=xxx xxx
5. MAINTENANCE
6. LOAD FCTR
7. ALM INF
> 8. ALM CAUSE
xxxxxxxxxxxxx
xxxxxxxxxxxxx
xxxxxxxxxxxxx
xxxxxxxxxxxxx
Alarm history
60.00
5=xxx
4=xxx
3=xxx
2=xxx
OC1
Lastest alarm
FUNC
DATA
0.1=xxx xxx
-1=xxx xxx
-2=xxx xxx
-3=xxx xxx
4-12
Multiple alarms
(simultaneously occuring alarms)
Move the cursor using
and
alarm occured
Write data
60.00
RUN
FWD
PRG
60.00
RUN
PRG
FWD
60.00
1.DATA SETTING
2.DATA CHECK
3. OPR MNTR
4. I/O CHECK
PRG
60.00
1.DATA SETTING
2.DATA CHECK
3. OPR MNTR
4. I/O CHECK
5. MAINTENANCE
6. LOAD FCTR
7. ALM INF
8. ALM CAUSE
> 9. DATA COPY
FUNC
DATA
<DATA COPY>
READ
5. MAINTENANCE
6. LOAD FCTR
7. ALM INF
8. ALM CAUSE
> 9. DATA COPY
FUNC
DATA
<DATA COPY>
30 HP-2
FUNC
DATA
READ
<DATA COPY>
READ
Reading
<DATA COPY>
30 HP-2
WRITE
<DATA COPY>
30 HP-2
READ
COMPLETE
FUNC
DATA
<DATA COPY>
30 HP-2
WRITE
Writing
4-13
<DATA COPY>
30 HP-2
WRITE
COMPLETE
Write complete
Error processing
60.00
1. Change disabled during operation
RUN
FWD
<DATA COPY>
30HP-2
60.00
1.DATA SETTING
2.DATA CHECK
3. OPR MNTR
4. I/O CHECK
WRITE
INV RUNNING
2. Memory error
5. MAINTENANCE
6. LOAD FCTR
7. ALM INF
8. ALM CAUSE
> 9. DATA COPY
FUNC
DATA
<DATA COPY>
30HP-2
READ
<DATA COPY>
Drive type of data stored in
the keypad panel
WRITE
MEMORY ERROR
3. Verify error
<DATA COPY>
30HP-2
WRITE
<DATA COPY>
30 HP-2
VERIFY
FUNC
DATA
<DATA COPY>
30 HP-2
VERIFY
Data check in
progress
<DATA COPY>
30 HP-2
VERIFY
COMPLETE
4-14
and
to
display alarm history and multiple alarms (if more than two alarms occur simultaneously).
Alarm detection on order
1.OC1
Alarm code
No. of consecutive occurences
Alarm name
1=xxx xxx
xxxxxxxxxxxxx
PRG>PRG
MENU
RESET>RESET
Operation guide
LCD
display
5
4
3
2
1
0
-1
-2
-3
Description
No. 5 alarm
No. 4 alarm
No. 3 alarm
No. 2 alarm
No. 1 alarm (more than two alarms occurred)
Latest alarm (only one alarm occurred/alarm released)
Previous alarm history
Alarm history before previous alarm
Alarm history two times before previous alarm
4-15
Notes:
4-16
5. Function Selection
5.1 Function Select List
F:Fundamental Functions
Pg.
5-7
Func.
Name
No.
Setting Range
LCD Display
Min.
0, 1
F01
Frequency command 1
F01
FREQ CMD 1
0 to 11
F02
Operation method
F02
OPR METHOD
0 to 4
F03
Maximum frequency 1
F03
MAX Hz-1
50 to 400Hz
Hz
60
F04
Base frequency 1
F04
BASE Hz-1
25 to 400Hz
Hz
60
F05
Rated voltage 1
F05
RATED V-1
0V:
(Output voltage
Maximum voltage 1
F06
MAX V-1
Acceleration time 1
F07
ACC TIME1
F08
Deceleration time 1
F08
DEC TIME1
F09
Torque boost 1
F09
F10
Electronic
(Select)
F11
Thermal 1
(level)
(time constant)
F12
F13
460V class:
320 to 480V
230V class:
80 to 240V
460V class:
320 to 480V
0.01
TRQ BOOST1
0.1
F10
ELCTRN OL1
0, 1, 2
F11
OL LEVEL1
0.01
F12
TIME CNST1
min
0.1
19
F13
DBR OL
[ Up to 10 HP ]
6.0
20.0
12
2.0
5.0
12
10.0
F14
RESTART
0 to 5
(high)
F15
H LIMITER
0 to 400 Hz
(low)
F16
L LIMITER
Y
Y
3
1
0
-
Hz
1
0
F15
Frequency
F16
Limiter
F17
F17
FREQ GAIN
0.0 to 200.0%
F18
Bias frequency
F18
FREQ BIAS
-400.0 to +400.0 Hz
Hz
F20
DC brake
(starting frequency)
F20
DC BRK Hz
0.0 to 60.0 Hz
Hz
0.1
F21
(braking level)
F21
DC BRK LVL
0 to 100%
F22
(braking time)
F22
DC BRK t
0.0s (inactive)
F23
START Hz
0.1 to 60.0 Hz
Hz
0.1
0.5
F24
HOLDING t
0.0 to 10.0 s
0.1
0.0
F25
STOP Hz
0.1 to 6.0 Hz
Hz
0.1
0.2
F26
MTR SOUND
kHz
F27
SOUND TONE
0 to 3
(voltage adjust)
F30
FMA V-ADJ
0 to 200%
100
(function)
F31
FMA FUNC
0 to 10
(pulse rate)
F33
FMP PULSES
p/s
1440
F34
(voltage adjust)
F34
FMP V-ADJ
0%, 1 to 200%
F35
(function)
F35
FMP FUNC
0 to 10
F36
30RY MODE
0, 1
(driving)
F40
DRV TRQ 1
20 to 200%, 999
999
(braking)
F41
BRK TRQ 1
999
F42
TRQVECTOR1
0, 1
F23
Starting frequency
(holding time)
F24
F25
Stop frequency
F26
Motor sound
F27
F30
F33
FMA
FMP
F36
F40
Torque limiter1
F41
F42
(carrier freq.)
(sound tone)
F31
5-17
0.01 to 3600 s
0, 1, 2
0
F14
80 to 240V
[ 15 HP and above ]
5-16
Change
during op
DATA PRTC
F06
5-15
Data
Formst
F00
5-10
5-14
40 HP
Data protection
230V class:
5-12
30 HP
F00
5-11
Factory Setting
Unit
5-1
70
0.1
100.0
0.1
0.0
0.0
0.1
0.0
Y
N
Factory Setting
Func.
Name
No.
5-18/21
5-22
Change
During op
40 HP
X2 terminal function
E01 X1 FUNC
E02 X2 FUNC
E03
X3 terminal function
E03 X3 FUNC
E04
X4 terminal function
E04 X4 FUNC
E05
X5 terminal function
E05 X5 FUNC
E06
X6 terminal function
E06 X6 FUNC
E07
X7 terminal function
E07 X7 FUNC
E08
X8 terminal function
E08 X8 FUNC
E09
X9 terminal function
E10
Acceleration time 2
E09 X9 FUNC
E10 ACC TIME2
E11
Deceleration time 2
E12
0 to 32
0.01 to 3600 s
6.00
20.00
12
6.00
20.00
12
Acceleration time 3
6.00
20.00
12
E13
Deceleration time 3
6.00
20.00
12
E14
Acceleration time 4
6.00
20.00
12
E15
Deceleration time 4
Torque limiter 2
6.00
20.00
12
Y
Y
0.01
20 to 200%, 999
999
999
N
N
E20
Y1 terminal function
E20 Y1 FUNC
0 to 33
E21
Y2 terminal function
E21 Y2 FUNC
E22
Y3 terminal function
E22 Y3 FUNC
E23
E24
Y4 terminal function
Y5A, Y5C terminal function
E23 Y4 FUNC
E24 Y5 FUNC
E25
Y5 RY operation mode
0,1
E30
FAR function
(Hysteresis)
0.0 to 10.0 Hz
Hz
E31
FDT function
0 to 400 Hz
E32
signal
E33
OL function
(braking)
(level)
(mode select)
10
0.1
2.5
Hz
60
0.0 to 30.0 Hz
Hz
0.1
1.0
0: Thermal calculation
0.01
19
1: Output current
E34
signal
(L
0.1 to 60.0 s
0.1
10.0
E36
FDT2 function
(level)
0 to 400 Hz
Hz
60
E37
OL2 function
(level)
0.01
19
E40
Display coefficient A
E40 COEF A
-999.00 to 999.00
0.01
0.01
12
E41
Display coefficient B
E41 COEF B
-999.00 to 999.00
0.01
0.00
12
E42
E42 DISPLAY FL
0.0 to 5.0 s
0.1
0.5
E43
LED Monitor
0 to 12
0, 1
0, 1
E35
E45
(function)
E44
5-27
Data
Format
30 HP
X1 terminal function
5-25
5-26
Min.
E02
E17
5-24
Unit
E01
E16
5-22/24
Setting Range
LCD Display
LCD Monitor
E46
(language)
E46 LANGUAGE
0 to 5
E47
(contrast)
E47 CONTRAST
0(soft) to 10(hard)
0 to 400 Hz
Hz
1
1
1
1
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
Jump
(Jump freq. 1)
C01 JUMP Hz 1
C02
frequency
(Jump freq. 2)
C02 JUMP Hz 2
C03 JUMP Hz 3
(Hysteresis) C04 JUMP HYSTR
(Jump freq. 3)
C03
C04
5-28
0
0
0 to 30 Hz
Hz
0.00 to 400.00 Hz
Hz
0.01
0.00
C05
Multistep
(Freq. 1)
C06
frequency
(Freq. 2)
0.00
C07
setting
(Freq. 3)
0.00
C08
(Freq. 4)
0.00
C09
(Freq. 5)
0.00
C10
(Freq. 6)
0.00
C11
(Freq. 7)
0.00
C12
C13
(Freq. 9)
0.00
C14
(Freq. 10)
0.00
C15
(Freq. 11)
0.00
C16
0.00
C17
C18
(Freq. 14)
0.00
C19
0.00
(Freq. 12)
0.00
0.00
5-2
Pg.
5-29
Factory Setting
Func.
Name
No.
C20
JOG frequency
C21
PATTERN
Setting Range
LCD Display
(mode select)
C20 JOG Hz
C21 PATTERN
Unit
Min.
30 HP
40 HP
Data
Change
Format
during op
Y
0.00 to 400.00 Hz
Hz
0.01
5.00
0,1,2
0.01
0.00 F1
13
0.00 F1
13
STAGE 3
0.00 F1
13
STAGE 4
0.00 F1
13
STAGE 5
0.00 F1
13
STAGE 6
0.00 F1
13
STAGE 7
0.00 F1
13
operation
5-29/30
5-30
STAGE 1
STAGE 2
F1 to F4 and R1 to R4
FREQ CMD 2
0 to 11
BIAS 12
-100.0 to +100.0%
0.1
0.0
GAIN 12
0.0 to +200.0%
0.1
100.0
0.00 to 5.00s
0.01
0.05
P01 M1 POLES
P02 M1-CAP
2 to 14
(Stage 1)
C23
(Stage 2)
C24
(Stage 3)
C25
(Stage 4)
C26
(Stage 5)
C27
(Stage 6)
C28
(Stage 7)
Frequency command 2
C31
Offset adjust
C32
5-31
C22
C23
C24
C25
C26
C27
C28
C30
C22
C30
C33
P:Motor Parameters
P01
P02
Motor 1
(capacity)
5-32
Hp
0.01
motor capacity
5-33
Up to 30 HP: 0.01 to 60 HP
P07
P08
P09
P03
P04
(on-line tuning) P05
(no-load current) P06
(%R1 setting) P07
(%X setting) P08
Slip compensation control
P09
(rated current)
(tuning)
M1-Ir
0.00 to 2000 A
0.01
19
M1 TUN1
0, 1, 2
21
M1 TUN2
0, 1
M1-Io
0.00 to 2000 A
0.01
19
M1-%R1
0.00 to 50.00%
0.01
M1-%X
0.00 to 50.00%
0.01
SLIP COMP1
0.00 to 15.00 Hz
Hz
0.01
0.00
DATA INIT
0, 1
AUTO-RESET
0, 1 to 10 times
RESET INT
2 to 20 s
FAN STOP
0, 1
ACC PTN
0,1,2,3
REV LOCK
0, 1
START MODE
0, 1, 2
--
ENERGY SAV
0, 1
DEC MODE
0, 1
INST CL
0, 1
RESTART t
0.1 to 10.0 s
0.1
Hz/s
0.01
N
N
N
N
N
Y
Y
Y
5-34
5-35
5-36
H03
H04
(reset interval) H05
H05
H06
H06 Fan stop operation
(mode select)
H07
H07 ACC/DEC pattern
H08
H08 Rev. phase sequence lock
H09
H09 Start mode
H10
H10 Energy-saving operation
H11
H11 DEC mode
H12
H12 Instantaneous OC limiting
(restart time) H13
H13 Auto-restart
H03
Data initializing
H04
Auto-reset
(times)
H14
H15
H16
5-37
5-38
5-39/40
5-41
H18
Torque control
H19
Active drive
H20
PID control
H21
(feedback signal)
H22
(P-gain)
H23
(I-gain)
H24
(D-gain)
H25
(feedback filter)
H26
PTC thermistor
H28
Droop operation
H30
Serial link
H31
Modbus-RTU
H32
5-43
H33
(mode select)
(level)
H27
5-42
(mode select)
(function select)
H16
H18
H19
H20
H21
H22
H23
H24
H25
H26
H27
H28
H30
H34
(baud rate)
H35
(data length)
H36
(parity check)
H37
(stop bits)
H38
H39
(response interval)
10.00
0.1
999
0, 1, 2
AUT RED
0, 1
PID MODE
0, 1, 2
--
FB SIGNAL
0, 1, 2, 3
P-GAIN
0.01
0.1
I-GAIN
0.1
0.0
D-GAIN
0.01
0.00
FB FILTER
0.0 to 60.0 s
0.1
0.5
PTC MODE
0, 1
PTC LEVEL
0.00 to 5.00V
0.01
1.60
DROOP
9.9 to 0.0 Hz
Hz
0.1
0.0
LINK FUNC
0, 1, 2, 3
0 (broadcast), 1 to 247
0, 1, 2, 3
TIMER
0.0 to 60.0 s
2.0
BAUD RATE
0, 1, 2, 3
LENGTH
0 (8-bit fixed)
PARITY
0, 1, 2
STOP BITS
0 (2-bit), 1(1-bit)
NO RES t
0 (no detection), 1 to 60 s
INTERVAL
0.00 to 1.00 s
0.01
0.01
5-3
TRQ CTRL
H31 ADDRESS
(mode select on no response error) H32 MODE ON ER
H33
H34
H35
H36
H37
H38
H39
1
0.5
SELFHOLD t
(address)
(timer)
0.1
N
Y
Y
Y
N
N
N
Y
Y
N
N
N
Y
N
N
Y
Y
Y
Y
Y
Y
Y
Y
N
Y
Y
Y
Y
Y
Y
Y
Y
Factory Setting
Func.
Name
A01
Maximum frequency 2
LCD Display
A01 MAX Hz-2
A02
Base frequency 2
A03
Rated voltage 2
No.
5-44
Maximum voltage 2
A05
Torque boost 2
A06
Electronic
(select)
A07
thermal 2
(level)
(thermal time constant)
A08
A09
A10
A11
Motor 2
(capacity)
Setting Range
Data
Change
Format
During op
Unit
Min.
50 to 400 Hz
Hz
60
25 to 400 Hz
Hz
60
0
230V class:
80 to 240V
460V class:
320 to 480V
230V class:
80 to 240V
460V class:
320 to 480V
30 HP
40 HP
2.0
0, 1, 2
A07 OL LEVEL2
0.01
19
min
0.1
A09 TRQVECTOR2
A10 M2 POLES
0, 1
2 to 14 poles
pole
A11 M2-CAP
Up to 30 HP: 0.01 to 60 HP
HP
0.01
motor capacity
5.0
10.0
5-45
A12
(rated current)
A12 M2-Ir
0.00 to 2000 A
0.01
19
A13
(tuning)
A13 M2 TUN1
0, 1, 2
21
A14
(on-line tuning)
A14 M2 TUN2
0, 1
A15
(no-load current)
A15 M2-Io
0.00 to 2000 A
0.01
19
A16
(%R1 setting)
A16 M2-%R1
0.00 to 50.00%
0.01
A17
(%X setting)
A17 M2-%X
0.00 to 50.00%
0.01
A18
0.00 to 15.00 Hz
Hz
0.01
0.00
5-4
NAME
30RY operation mode
Acceleration time 1
Acceleration time 2
Acceleration time 3
Acceleration time 4
ACC/DEC Pattern
Active drive
Analog setting signal filter
Base frequency 1
Base frequency 2
Bias frequency
Data initializing
Data protection
DC brake (Braking level)
DC brake (Braking time)
DC brake (Starting freq.)
DEC mode
Deceleration time 1
Deceleration time 2
Deceleration time 3
Deceleration time 4
Display coefficient A
Display coefficient B
Droop operation
Electronic Thermal 1 (Level)
Electronic Thermal 1 (Select)
Electronic Thermal 1 (Thermal
time constant)
Electronic thermal 2 (Level)
Electronic thermal 2 (Select)
Electronic thermal 2 (Thermal
time constant)
Electronic thermal overload
relay (for DB resistor)
Energy-saving operation
Fan stop operation
FAR function (Hysteresis)
FDT function (Level)
FDT signal (Hysteresis)
FDT2 function (Level)
FMA (Voltage adjust)
FMA (Function)
FMP (Function)
FMP (Pulse rate)
FMP (Voltage adjust)
Frequency command 1
Frequency command 2
Frequency limiter (High)
Frequency limiter (Low)
Gain (for freq set signal)
Instantaneous OC limiting
JOG frequency
Jump frequency (Hysteresis)
Jump frequency (Jump freq 1)
Jump frequency (Jump freq 2)
Jump frequency (Jump freq 3)
LCD Monitor (Contrast)
LCD Monitor (Function)
LCD Monitor (Language)
LED Display filter
LED Monitor (Function)
F36
F07
E10
E12
E14
H07
H19
C33
F04
A02
F18
H03
F00
F21
F22
F20
H11
F08
E11
E13
E15
E40
E41
H28
F11
F10
F12
LCD Display
30RY MODE
ACC TIME1
ACC TIME2
ACC TIME3
ACC TIME4
ACC PTN
AUT RED
REF FILTER
BASE Hz-1
BASE Hz-2
FREQ BIAS
DATA INIT
DATA PRTC
DC BRK LVL
DC BRK t
DC BRK Hz
DEC MODE
DEC TIME1
DEC TIME2
DEC TIME3
DEC TIME4
COEF A
COEF B
DROOP
OL LEVEL1
ELCTRN OL1
TIME CNST1
A07 OL LEVEL2
A06 ELCTRN OL2
A08 TIME CNST2
F13
DBR OL
H10
H06
E30
E31
E32
E36
F30
F31
F35
F33
F34
F01
C30
F15
F16
F17
H12
C20
C04
C01
C02
C03
E47
E45
E46
E42
E43
ENERGY SAV
FAN STOP
FAR HYSTR
FDT1 LEVEL
FDT1 HYSTR
FDT2 LEVEL
FMA V-ADJ
FMA FUNC
FMP FUNC
FMP PULSES
FMP V-ADJ
FREQ CMD 1
FREQ CMD 2
H LIMITER
L LIMITER
FREQ GAIN
INST CL
JOG Hz
JUMP HYSTR
JUMP Hz 1
JUMP Hz 2
JUMP Hz 3
CONTRAST
LCD MNTR
LANGUAGE
DISPLAY FL
LED MNTR
PG. NAME
5-26 LED Monitor (Display @ STOP
mode)
5-10 Maximum frequency 1
5-44 Maximum frequency 2
5-10 Maximum voltage 1
5-44 Maximum voltage 2
5-42 Modbus-RTU (Address)
5-42 Modbus-RTU (Baud rate)
5-42 Modbus-RTU (Data length)
5-42 Modbus-RTU (Mode select on
no response error)
5-43 Modbus-RTU (No response
error detection time)
5-42 Modbus-RTU (Parity check)
5-43 Modbus-RTU (Response
interval)
5-42 Modbus-RTU (Stop bits)
5-42 Modbus-RTU (Timer)
5-33 Motor 1 (%R1 setting)
5-33 Motor 1 (%X setting)
5-32 Motor 1 (Capacity)
5-33 Motor 1 (No-load current)
5-33 Motor 1 (On-line Tuning)
5-32 Motor 1 (Rated current)
5-32 Motor 1 (Tuning)
5-45 Motor 2 (%R1 setting)
5-45 Motor 2 (%X setting)
5-44 Motor 2 (Capacity)
5-45 Motor 2 (No-load current)
5-45 Motor 2 (On-line Tuning)
5-44 Motor 2 (Rated current)
5-45 Motor 2 (Slip compensation
control 2)
5-45 Motor 2 (Tuning)
5-15 Motor sound (Carrier freq.)
5-15 Motor sound (Sound tone)
5-28 Multistep frequency setting
(Freq. 1)
5-28 Multistep frequency setting
(Freq. 2)
5-28 Multistep frequency setting
(Freq. 3)
5-28 Multistep frequency setting
(Freq. 4)
5-28 Multistep frequency setting
(Freq. 5)
5-28 Multistep frequency setting
(Freq. 6)
5-28 Multistep frequency setting
(Freq. 7)
5-28 Multistep frequency setting
(Freq. 8)
5-28 Multistep frequency setting
(Freq. 9)
5-28 Multistep frequency setting
(Freq.10)
5-28 Multistep frequency setting
(Freq.11)
5-28 Multistep frequency setting
(Freq.12)
5-28 Multistep frequency setting
(Freq.13)
5-28 Multistep frequency setting
(Freq.14)
5-28 Multistep frequency setting
(Freq.15)
5-5
E44
F03
A01
F06
A04
H31
H34
H35
H32
LCD Display
LED MNTR2
MAX Hz-1
MAX Hz-2
MAX V-1
MAX V-2
ADDRESS
BAUD RATE
LENGTH
MODE ON ER
H38 NO RES t
H36 PARITY
H39 INTERVAL
H37
H33
P07
P08
P02
P06
P05
P03
P04
A16
A17
A11
A15
A14
A12
A18
STOP BITS
TIMER
M1-%R1
M1-%X
M1 -CAP
M1-lo
M1 TUN2
M1-lr
M1 TUN1
M2-%R1
M2-%X
M2-CAP
M2-Io
M2 TUN2
M2-Ir
SLIP COMP2
A13
F26
F27
C05
M2 TUN1
MTR SOUND
SOUND TONE
MULTI Hz-1
NAME
Number of motor 1 poles
Number of motor 2 poles
Offset adjust (terminal [12])
Offset adjust (terminal [C1])
OL function (Mode select)
OL function siganl (Timer)
OL function signal (Level)
OL2 function (Level)
Operation method
Pattern
(Stage 1)
Pattern
(Stage 2)
Pattern
(Stage 3)
Pattern
(Stage 4)
Pattern
(Stage 5)
Pattern
(Stage 6)
Pattern
(Stage 7)
PATTERN operation (Mode
select)
5-39 PID control (D-gain)
5-41 PID control (Feedback filter)
5-38 PID control (Feedback signal)
5-39 PID control (I-gain)
5-37 PID control (Mode select)
5-39 PID control (P-gain)
5-41 PTC thermistor (Level)
5-41 PTC thermistor (Mode select)
5-10 Rated voltage 1
5-44 Rated voltage 2 (at Base
frequency 2)
5-12 Restart mode after momentary
power failure
5-35 Rev. phase sequence lock
5-42 Serial link (Function select)
5-33 Slip compensation control
5-35 Start mode
5-15 Starting frequency (Freq.)
5-15 Starting frequency (Holding
time)
5-15 Stop frequency
5-11 Torque boost 1
5-44 Torque boost 2
5-37 Torque control
5-16 Torque limiter 1 (braking)
5-16 Torque limiter 1 (Driving)
5-22 Torque limiter 2 (braking)
5-22 Torque limiter 2 (Driving)
5-177 Torque vector control 1
5-44 Torque vector control 2
5-18 X1 terminal function
5-18 X2 terminal function
5-18 X3 terminal function
5-18 X4 terminal function
5-18 X5 terminal function
5-18 X6 terminal function
5-18 X7 terminal function
5-22 Y1 terminal function
5-22 Y2 terminal function
5-22 Y3 terminal function
5-22 Y4 terminal function
5-24 Y5 RY operation mode
5-22 Y5A, Y5C terminal func.
P01
A10
C31
C32
E33
E35
E34
E37
F02
C22
C23
C24
C25
C26
C27
C28
C21
LCD Display
M1 POLES
M2 POLES
BIAS 12
GAIN 12
OL1 WARNING
OL1 TIMER
OL1 LEVEL
OL2 LEVEL
OPR METHOD
STAGE 1
STAGE 2
STAGE 3
STAGE 4
STAGE 5
STAGE 6
STAGE 7
PATTERN
H24
H25
H21
H23
H20
H22
H27
H26
F05
A03
D-GAIN
FB FILTER
FB SIGNAL
I-GAIN
PID MODE
P-GAIN
PTC LEVEL
PTC MODE
RATED V-1
RATED V-2
F14
RESTART
H08
H30
P09
H09
F23
F24
REV LOCK
LINK FUNC
SLIP COMP1
START MODE
START Hz
HOLDING t
F25
F09
A05
H18
F41
F40
E17
E16
F42
A09
E01
E02
E03
E04
E05
E06
E07
E20
E21
E22
E23
E25
E24
STOP Hz
TRQ BOOST1
TRQ BOOST2
TRQ CTRL
BRK TRQ 1
DRV TRQ 1
BRK TRQ 2
DRV TRQ 2
TRQVECTOR1
TRQVECTOR2
X1 FUNC
X2 FUNC
X3 FUNC
X4 FUNC
X5 FUNC
X6 FUNC
X7 FUNC
Y1 FUNC
Y2 FUNC
Y3 FUNC
Y4 FUNC
Y5RY MODE
Y5 FUNC
5-6
Set value
P R T C
1 to 0:
FUNC
DATA
FUNC
DATA
CMD 1
Keypad operation (
1:
2:
3:
4:
or
key)
M E T H O D
Keypad operation (
FWD
or
1:
Terminal operation (
STOP
key active)
2:
Terminal operation (
3:
Terminal operation (
software
STOP
4:
Terminal operation (
software
STOP
STOP
REV
or
STOP
key)
key inactive)
and
are open.
REV
FWD
5-7
Inactive: Setting 1 or 2
POWER ON POWER
RESET
NETWORK
MODE
POWER
FWD
FWD
OUTPUT
OUTPUT
ALARM
ALARM
RESET
RESET
FWD
FWD
OUTPUT
OUTPUT
ALARM
ALARM
NETWORK
NETWORK
(LE-CM)
(LE-CM)
FWD
FWD
(TERMINAL)
ER6
Multi Alarms*
(TERMINAL)
FWD
FWD
(NETWORK)
(NETWORK)
OUTPUT
OUTPUT
ALARM
ALARM
ER6
ER6
RESET
Inactive: Setting 2 or 4
STOP KEY FWD
TERMINAL
MODE
STOP KEY
NETWORK
MODE
FWD
STOP
STOP
OUTPUT
OUTPUT
ALARM
ALARM
ER6
NETWORK
NETWORK
(LE-CM)
(LE-CM)
FWD
FWD
(TERMINAL)
(TERMINAL)
STOP
STOP
OUTPUT
OUTPUT
ALARM
ALARM
5-8
ER6
5-9
H z 1
F 0 7 A CC
F 0 8 D E C
Setting range
T I M E 1
T I M E 1
H z 1
Setting range
V 1
FWD
Setting range
V 1
5-10
F 1 0 E L C T R N
BOO S T 1
Set value
O L 1
0: Inactive
1: Active (for general-purpose motor)
2: Active (for forced air motor)
L E V E L 1
Characteristics Selected
Automatic torque boost, where the torque
boost value of a constant torque load (a
linear change) is automatically adjusted.
0.1 to 0.9
1.0 to 1.9
2.0 to 20.0
Torque characteristics
< Square law reduction torque >
F 1 2 T I M E
C N S T 1
O L
20 Hp or more
5-11
Operation
0: Inactive
1: Inactive
2: Active (external braking resistor)
0: Inactive
Setting range: 0 to 5
The following table lists the function details.
This function selects operation if a momentary power
failure occurs.
Set Value
0
Function Name
Inactive (intermediate
drive trip)
Active (operation ride- When the DC bus voltage reaches the operation
through; for high-inertia voltage level (H15), energy is collected from the
inertia of the load to maintain the DC bus voltage
loads)
and extend the ride-through time. The drive will
automatically adjust the deceleration rate to
maintain DC bus voltage level. If undervoltage is
detected, the protective function is not activated,
but drive output stops and the motor coast to a
stop.
5-12
5-13
F 1 5 H
F 1 6 L
F 1 8 F R E Q
L I M I T E R
L I M I T E R
B I A S
F 2 0 D C
BR K
H z
If the upper limit value is less than the lower limit value,
the upper limit value overrides the lower limit value.
Set values: 0 to 60 Hz
F17 Gain
F 1 7 F R E Q
G A I N
F 2 1 D C
BR K
L V L
BR K
Set value
0.0: Inactive
0.1 to 30.0 seconds
CAUTION
Do not use the drive brake function for
mechanical holding. Injury may result.
5-14
1.
H z
F 2 7 M T R
F 2 4 H O L D I N G
T O N E
Setting range: 0 , 1, 2 , 3
The tone of motor noise can be altered if the carrier
frequency is 7 kHz or lower. Use this function as required.
V A D J
H z
S O U N D
F 3 1 F MA
Setting Range
0.75 to 15kHz
0.75 to 10kHz
2
3
4
5
6
7
8
Low High
High Low
Bad Good
Small amount Large amount
Extremely low High
F U N C
5-15
Monitor Item
Output frequency 1
(before slip
compensation)
Output frequency 2
(after slip
compensation)
Output current
Output voltage
Output torque
Load rate
Output
PID feedback amount
PG feedback amount
(only when option
is installed)
DC link circuit voltage
10
Universal AO
P L U S E S
Value
0
Drive no power
At normal
At alarm
Drive no power
At normal
At alarm
Operation
30A - 30C: OFF, 30B - 30C: ON
30A - 30C: OFF, 30B - 30C: ON
30A - 30C: ON, 30B - 30C:OFF
30A - 30C: OFF, 30B - 30C: ON
30A - 30C: ON, 30B - 30C: OFF
30A - 30C: OFF, 30B - 30C: ON
F 4 0 D R V
F 4 1 B RK
T R Q I
T R Q I
V A D J
Function
Torque
limit
(driving)
Torque
limit
(braking)
F 3 4 F MP
MO D E
Set Value
20% to 200%
Operation
The torque is limited
to the set value.
999
20% to 200%
Automatically prevents
OU trip due to power
regeneration effect
Torque limiting inactive
999
F U N C
5-16
WARNING
When the torque limit function is selected, an
operation may not match the set acceleration and
deceleration time or set speed. The machine should
be so designed that safety is ensured even when
operation does not match the set values.
Operation
inactive
active
Related Functions P01 to P09
5-17
0
0
0
0
0
0
0
0
0
1
2
3
4
5
6
7
8
9
X
X
X
X
X
X
X
X
X
1
2
3
4
5
6
7
8
9
F
F
F
F
F
F
F
F
F
U
U
U
U
U
U
U
U
U
N
N
N
N
N
N
N
N
N
C
C
C
C
C
C
C
C
C
Function
Multi-step frequency selection (1 to 15 steps)
Acceleration and deceleration time selection (3 steps)
Self-hold selection (HLD)
Coast-to-stop command (BX)
Alarm reset (RST)
External alarm (THR)
Jogging (JOG)
Frequency setting 2 / Frequency setting 1 (Hz 2 / Hz1)
Motor 2 / Motor 1 (M2 / M1)
DC injection brake command (DCBRK)
Torque limit 2 / Torque limit 1 (TL2 / TL1)
Switching operation from line to drive (50 Hz) (SW50)
Switching operation from line to drive (60 Hz) (SW60)
UP command (UP)
DOWN command (DOWN)
Edit permission command (data change permission) (WE-KP)
PID control cancellation (Hz / PID)
Normal/Inverse switching (Terminals 12 and C1) (IVS)
Interlock (52-2) (IL)
Torque control cancellation (Hz/TRQ)
Link operation selection (Standard: RS485, Option: BUS) (LE)
Universal DI (U-DI)
Pick up start mode (STM)
SY-PG enable (PG/Hz)
Zero speed command (ZERO)
Timed alarm stop command (STOP1)
Timed alarm stop command with
Deceleration time 4 (STOP2)
Pre-exciting command (EXCITE)
Combination of
Input Signals
3
2
1
(SS8) (SS4) (SS2)
off
off
off
off
off
on
off
off
on
off
on
off
off
on
off
off
on
on
off
on
on
on
off
off
on
off
off
on
off
on
on
off
on
on
on
off
on
on
off
on
on
on
on
on
on
Selected Frequency
0
(SS1)
on
off
on
off
on
off
on
off
on
off
on
off
on
off
on
on
on
off
on
on
Selected Acceleration /
Deceleration Times
Related
Functions
E10-E15
Setting Range
0.01 to 3600s
Note: Values which are not set in the functions from E01
to E09 are assumed to be inactive.
5-18
Motor 2/Motor 1
Value 12: This function switches motor constants using
an external digital input signal.
FWD
FWD
REV
REV
HLD
STOP
CM
Input Signal
12
off
on
F WD-CM
Forward
rotation
Forward
rotation
Forward
rotation
Ignored
ON
ON
REV-CM
BX-CM
ON
ON
ON
Selected Motor
Motor 1
Motor 2
Related Functions: A01-A18
Input Signal
13
off
on
Output
Frequency
Jogging (JOG)
DCBRK-CM
DC Brake
Frequency
ON
DC Brake
FWD-CM
Selected Operation
5-19
ON
ON
ON
ON
ON
on
Related Functions
F40-F41, E16-E17
Setting Range
DRV 20 to 200% ,999
BRK0, 20 to 200%, 999
Function
Drive operation to line operation (60 Hz)/(50 Hz)
Line operation to drive operation (60 Hz)/(50 Hz)
on
on
Selected Function
Prohibit data changes
Allow data changes
off
19
off
on
on
Combination
of Input Signals
18
17
off
off
off
on
Input Signal
20
off
on
Selected Function
[Related Functions: H20-H25]
Enable PID control
Disable PID control
Normal operation/inverse
Selected Function
(when operation command is on)
Holds the output frequency
Increases the output frequency
according to the acceleration time
Decreases the output frequency
according to the deceleration time
Holds the output frequency
Selected Function
[Related Function: F01]
Normal operation if normal operation is
set and vice versa
Inverse operation if normal operation is
set and vice versa
Interlock (52-2)
Value 22: When a contactor is installed on the output side
of the drive, the contactor opens at the time of a momentary power failure. This prevents the reduction of the DC
circuit voltage and may prevent the detection of a power
failure and a correct restart operation after power is
recovered. The restart operation, in the event of a
momentary power failure, can be performed effectively
with power failure information provided by an external
digital input signal.
5-20
Input Signal
22
off
on
Function
No momentary power failure detection by
digital input
Momentary power failure detection by
digital input
Selected Function
[Related Function: H18]
Torque control function active the input voltage to
Terminal 12 is the torque command value
on
Operation Select
open loop control
close loop control
Selected Function
zero speed control disabled
zero speed control enabled
Input Signal
24
off
on
Selected Function
[Related Function: H30]
Link command disabled
Link command enabled
Universal DI (U-DI)
Value 25: Assigning 25 to a digital input terminal renders
the terminal a universal DI terminal. The ON/OFF state of
signal input to this terminal can be checked through the
RS485 and BUS option.
This input terminal is only used to check for an incoming
input signal through communication and does not affect
drive operation.
Selected Function
[Related Function: H09]
Start characteristic function disabled
Start characteristic function enabled
5-21
1
1
1
1
1
1
0
1
2
3
4
5
A
D
A
D
A
D
C
E
C
E
C
E
C
C
C
C
C
C
T
T
T
T
T
T
I
I
I
I
I
I
M
M
M
M
M
M
E
E
E
E
E
E
2
2
3
3
4
4
2
2
2
2
2
Value
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
Y
Y
Y
Y
Y
1
2
3
4
5
F
F
F
F
F
U
U
U
U
U
N
N
N
N
N
C
C
C
C
C
E 1 6 D R V
E 1 7 B RK
0
1
2
3
4
Output Signal
Drive Running (RUN)
Frequency arrival (FAR)
Frequency detection (FDT1)
Stopping due to undervoltage (LV)
Torque polarity detection (B/D)
Torque limiting (TL)
Restart after momentary power failure (IPF)
Overload - early warning (OLI)
Keypad panel operation (KP)
Drive stopping (STP)
Ready for operation (RDY)
Switching between line and drive (SW88)
Switching between line and drive (SW52-2)
Switching between line and drive (SW52-1)
Motor 2 switching (SWM2)
Terminal AX function (AX)
Pattern operation stage change (TU)
Pattern operation cycle operation completed (TO)
Pattern operation stage number (STG1)
Pattern operation stage number (STG2)
Pattern operation stage number (STG4)
Alarm detail (AL1)
Alarm detail (AL2)
Alarm detail (AL4)
Alarm detail (AL8)
Cooling fan operating (FAN)
Retry function operating (TRY)
Universal DO (U-DO) *
Heat sink overheat - early warning (OH)
Synchronization completed by synchronous operation
card (SY) *
unused
2nd Freq. level detection (FDT2)
2nd OL level early warning (OL2)
Terminal C1 off signal (C1OFF)
2
2
5-23
Universal DO(U-DO)
Value 27: Assigning a value of 27 to a transistor output
terminal renders the terminal a universal DO terminal.
Output Terminal
STG1
on
off
on
off
on
off
on
STG2
off
on
on
off
off
on
on
STG4
off
off
off
on
on
on
on
Output Terminal
AL1 AL2 AL4 AL8
on
off
off
off
Overvoltage
Undervoltage shortage, input phase
failure
Motor 1 and Motor 2 overload
drive overload
Heat sink overheating, drive
overheating internally
External alarm input, braking resistor
overheating
Memory error, CPU error
Keypad panel communication error,
option communication error
Option error
Output wiring error
RTU communication error
Overspeed, PG disconnection
off
on
off
off
on
on
off
off
off
on
off
off
on
on
off
off
off
on
on
off
on
on
on
off
off
off
off
on
on
off
off
on
off
off
on
off
on
off
off
on
off
on
on
on
on
on
on
on
Terminal Y1
Operating (RUN)
Terminal Y2
Terminal Y3
Terminal Y4
Terminal Y5
15
E 2 5 Y 5 R Y
MO D E
Operation
At OFF signal mode Y5A - Y5C: OFF
At ON signal mode Y5A - Y5C: ON
5-24
H YS T R
L E V E L
Function
Electronic
thermal
O/L relay
Description
Overload early warning by electronic thermal
O/L relay (with inverse time characteristics)
to output current. The operation selection and
thermal time constant for the inverse time
characteristics are the same as those of the
electronic thermal O/L relay for motor
protection (F10 and F12).
Output
current
L E V E L
T I M E R
E 3 1 F D T
E 3 2 F D T
L E V E L
H Y S T R
L E V E L
L E V E L
5-25
A
B
Value of
E43
Setting range:
E44 = 0
at stopping
2
3
4
5
7
8
9
10
11
12
during
during
at stopping
running
running
output frequency after slip
compensation (Hz)
set
frequency
value (Hz)
output frequency after slip
set
compensation (Hz)
frequency
value (Hz)
set frequency value (Hz)
output current (A)
output voltage command value (V)
synchronous synchronous speed (rpm)
speed set
value (rpm)
line speed
line speed (m/min)
set value
(m/min)
load speed (rpm)
set load
speed (rpm)
E44 = 1
E 4 2 D I S P L A Y
F L
Display
Output current
Output voltage
Value
8
9
Display
Calculated torque value
Power consumption
Value of E43
0,1,2,3,4
8,9
10,11,12
MN T
MN T 2
E 4 5 L CD
E 4 6 L AN GU A G E
MN T R
Display Items
Set value: 0
During running
When stopping
Value
40 7
1
2
Language
Japanese
English
German
Value
3
4
5
Language
French
Spanish
Italian
60.00
60.00
RUN
STOP
PRG
PRG
MENU
F/D
LED SHIFT
Value
Screen
Set value: 1
60.00
Hz
A
%
Fout/Iout/TRQ
5-27
0, 1, 2 8, 9, 10
Low
High
H z
H z
H z
1
2
3
H Y S T R
0
0
0
0
0
1
1
1
1
1
1
1
1
1
1
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
M
M
M
M
M
M
M
M
M
M
M
M
M
M
M
U
U
U
U
U
U
U
U
U
U
U
U
U
U
U
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
H
H
H
H
H
H
H
H
H
H
H
H
H
H
H
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
1
1
1
1
1
1
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
C13
C12
C14
C15
C10
Jump frequency 3
C16
C09
Output Frequency
(Hz)
C11
Jump frequency
width
Jump frequency
width
Jump frequency
width
Output frequency
(Hz)
C17
C18
C08
Jump frequency 2
C07
C19
C06
Jump frequency 1
C05
FWD-CM
ON
Output frequency
(Hz)
SS4-CM
Jump frequency 2
SS8-CM
SS2-CM
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
Actual
jump width
Jump frequency
width
SS1-CM
ON
ON
ON
Jump frequency 1
5-28
H z
Operation Pattern
Perform a pattern operation cycle, then stop
operation.
Perform pattern operation repeatedly.
Operation is stopped by the STOP operation.
Perform a pattern operation cycle, then
continue operation at the last set frequency.
2
2
2
2
2
2
2
2
3
4
5
6
7
8
S
S
S
S
S
S
S
T
T
T
T
T
T
T
A
A
A
A
A
A
A
G
G
G
G
G
G
G
E
E
E
E
E
E
E
1
2
3
4
5
6
7
Value range
0. 00 to 6000s
F: Forward (counterclockwise)
R: Reverse (clockwise)
1: Acceleration time 1 (F07)
Deceleration time 1 (F08)
2: Acceleration time 2 (E10)
Deceleration time 2 (E11)
3: Acceleration time 3 (E12)
Deceleration time 3 (E13)
4: Acceleration time 4 (E14)
Deceleration time 4 (E15)
Note: The operation time is represented by the three
most significant digits, hence, can be set with
only three high-order digits.
Setting example
100
3
Acceleration and deceleration
time (code): 3
Motor rotating direction:
Forward (counterclockwise)
Operation time: 100s
5-29
Operation Frequency
Stage 1
Stage 2
Stage 3
Stage 4
Stage 5
Stage 6
Stage 7
Notes:
1.
C21
Selects function
C22 (stage 1)
60.0F2
C23 (stage 2)
100F1
C24 (stage 3)
65.5R4
C25 (stage 4)
55.0R3
C26 (stage 5)
50.0F2
C27 (stage 6)
72.0F4
C28 (stage 7)
35.0F2
2.
CMD
1 2
C 1
These functions set the gain and bias for analog input
Terminals 12 and C1, in conjunction with functions F17
(freq. gain) and F18 (freq. bias).
Example:
F I L T E R
5-31
Tuning Procedure
1.
2.
3.
Note:
4.
6.
PO L E S
Operation
Inactive
T U N 1
WARNING
If the auto tuning value is set to 2, the motor rotates
at a maximum of half the base frequency. Beware of
motor rotation as injury may result.
5-32
P 0 5 M 1
P 0 9 S L I P
T U N 2
Operation
Inactive
Active
= Base frequency X
%R 1
%X
X 100 [%]
V/( 3I)
R1: Primary coil resistance value of the motor [W]
Cable R: Output-side cable resistance value [W]
V: Rated voltage [V]
I: Rated current [A]
Rated current
%R1 =
%X =
X 100 [%]
V/( 3I)
X1: Primary leakage reactance of the motor [W]
X2: Secondary leakage reactance (converted to a primary
value) of the motor [W]
XM: Exciting reactance of the motor [W]
Cable X: Output-side cable reactance [W]
V: Rated voltage [V]
I: Rated current [A]
Note:
For reactance, use a value from the data stored in F04
Base frequency 1.
When connecting a reactor or filter to the output circuit,
add its value. Use value 0 for cable values that can be
ignored.
Slippage [r/min.]
Synchronous speed [r/min.]
C OM P 1
5-33
[Hz]
Set value
WARNING
When the retry function is selected, operation will
automatically restart, depending on the cause of
the stop. (The machine should be designed to
ensure safety during a restart.) When the retry
function is selected, GE start software
(F02 set 3 or 4) does not work.
I N I T
0: Disabled
1: Initializes data
H 0 5 R E S E T
I N T
H 0 6 F A N
dBH:
Overcurrent
OL1:
Overvoltage
Motor 1 overload
OH1:
OL2:
Motor 2 overload
OH3:
OLU:
Drive overheating
Drive overload
Set value
S T O P
internally
P T N
H 0 9 S T A R T
MO D E
Setting range 0, 1, 2
This function smoothly catches a spinning motor which is
coasting after a momentary power failure or after the
motor has been subject to external force, without stopping the motor, i.e. windmilling fan.
At startup, this function detects the motor speed and
outputs the corresponding frequency, thereby enabling a
shock-free motor startup. The normal startup method is
used if the coasting speed of the motor is 120 Hz or more
as a drive frequency and if the value of F03 Maximum
frequency exceeds the value of F15 Frequency limiter
(upper limit).
Pattern constants>
When 1 is
selcted in H07
(mid S-shape
pattern)
Range of
0.05 x maximum
S-shaped
output
frequency (Hz)
0.10 x
Time for
acceleration
S-shaped at
acceleration time (s)
0.10 x
Time for
deceleration (s)
S-shaped at
deceleration
When 2 is selcted in
H07 (mid S-shape
pattern)
0.10 x maximum output
frequency (Hz)
0.20 x acceleration
time (s)
Maximum
output
deceleration
Value
Normal
startup
0
1
2
Inactive
Inactive
Active
Restart after a
momentary
power
failure
Inactive
Active
Active
Line-to-drive
switching
Inactive
Active
Active
Explanation
1.
This function is effective if F14 Restart after momentary power failure (operation selection) is set to 3, 4,
or 5. This function is also effective when operation is
switched from the line to the drive. The motor is
started with the same frequency as the current
coasting speed (speed search).
2. In addition to restarting following a momentary power
failure and switching between the line and the drive,
this function detects the coasting speed of the motor
and starts the motor at the same frequency as all
startups (including when an ON operation command
is entered).
By assigning 26 (start characteristics selection) to
terminals X1 to X9, this function can be externally
selected as the normal startup method whenever an ON
operation command is entered.
Set
frequency
Base
frequency
t [sec]
Set value
L O C K
0: Inactive
1: Active
H 1 0 E N E RG Y
H 1 3 R E S T A R T
S A V
1: Active
H 1 1 D E C
H 1 4 F A L L
MO D E
Set value
C L
1: Active
R A T E
Motor generation torque may be reduced when instantaneous overcurrent limiting is applied. Set this function to
be inactive for equipment such as elevators, which are
adversely affected by reduced motor generation torque, in
which case an overcurrent trip occurs when the current
flow exceeds the drive protective level. A mechanical
brake should be used to ensure safety.
5-36
H 1 5 H O L D
Setting range
H 1 9 A U T
H 1 8 T RQ
Set value
C T R L
Operation
[Related Functions: E01 E09 = 23]
Inactive (operation by frequency command)
Torque control active
A 0 to +10 V analog voltage input to Terminal 12 and
the direction of rotation (FWD or REV) are used for
the torque command value. 0 is used for 0 to -10V.
Torque control active
A -10 to +10V analog voltage input to Terminal 12 and
the direction of rotation (FWD or REV) are used for
the torque command value.
R E D
0: Inactive
1: Active
Set value
MO D E
0: No operation
1: Normal operation
2: Inverse operation
5-37
S I G N A L
Description
Terminal 12, forward operation, 0 to 10V voltage input
Terminal C1, forward operation, 4 to 20mA current input
Terminal 12, reverse operation, 10 to 0V voltage input
Terminal C1, reverse operation, 20 to 4mA current input
5-38
I operation
An operation where the change speed of the output
frequency is proportional to the deviation is called an I
operation. An I operation outputs an operation amount as
the integral of deviation and, therefore, has the effect of
matching the feedback control amount to the target value
(e.g., set frequency), though it deteriorates response for
significant changes in deviation.
H 2 2 P G A I N
5-39
PID control
PID control combines the P operation, the I operation
which removes deviation, and the D operation which
suppresses vibration. This control achieves deviationfree, accurate, and stable responses.
H 2 3 I G A I N
D operation
An operation where the output frequency is proportional
to the deviation differential is called a D operation. It
outputs an operation amount as the deviation differential
and, therefore, is capable of responding to sudden
changes.
H 2 4 D G A I N
PI control
P operation alone does not remove deviation completely.
P + I control (where I operation is added to P operation)
is normally used to remove the remaining deviation. PI
control always operates to eliminate deviation, even
when the target value is changed or there is a constant
disturbance. When I operation is strengthened, however,
the response for rapidly changing deviation deteriorates.
P operation can also be used individually for loads
containing an integral element.
PD control
If deviation occurs under PD control, an output frequency larger than that of D operation alone occurs
rapidly and prevents the deviation from expanding. For
a small deviation, P operation is restricted. When the
load contains an integral element, P operation alone may
allow responses to vibrate due to the effect of the
integral element, in which case PD control is used to
attenuate the vibration of P operation and stabilize
responses. In other words, this control is applied to
loads in processes without a braking function.
5-40
F I L T E R
Set value
MO D E
0: Inactive
1: Active
250 Rp
250 + Rp
Vc1
X 10 [V]
250 Rp
1000+
250 + Rp
The operation level can be set by bringing Rp in the Vc1
calculation formula into the following range.
Rp1 < Rp < Rp2
To calculate Rp, use the following formula:
Rp
Rp1 + Rp2
[Ohm]
2
L E V E L
5-41
[Hz]
Value
0
F U N C
Setting range: 0 to 3
2
3
Frequency
Command
Disabled
Enabled
Disabled
Enabled
Operation
Command
Disabled
Disabled
Enabled
Enabled
H 3 3 T I M E R
R A T E
Setting range: 0 to 3
This function sets the baud rate.
Value
Baud Rate
19200 bits/s
9600 bits/s
4800 bits/s
2400 bits/s
H 3 5 L E N G T H
Value
0
Data Length
8 bit
.
H 3 6 P AR I T Y
H 3 1 A D D R E S S
Value
O N
E R
Setting range: 0 to 3
Parity Bit
None
Even
Odd
H 3 7 S T O P
B I T S
Stop Bit
2 bits
1 bit
H 3 8 N O
R E S
Setting range:
0 (no detection)
1 to 60 seconds
5-43
H z 2
A 0 6 E L C T R N
O L 2
A 0 7 O L
L E V E L 2
A 0 8 T I M E
C N S T 2
H z 2
V 2
V 2
A 1 0 M 2
B OO S T 2
5-44
T U N 1
T U N 2
I O
C OM P 2
5-45
Notes
5-46
6. Protective Operations
6.1 List of Protective Functions
In the event of an abnormality in the inverters operation, the protective function will activate immediately to trip the
inverter and display the alarm name on the LED monitor while the motor coasts to a stop. A list of the alarms with their
explanations is included in the table below, and troubleshooting charts in Section 7.
Table 6.1.1 List of Alarms and Causes
Keypad Panel Display
Alarm Name
LED
LCD
OC1
OC DURING ACC
OC2
OC DURING DEC
Overcurrent
OC3
OC AT SET SPD
Ground fault
Cause of Activation
During acceleration
If the inverter output current momentarily exceeds the overcurrent detection
During deceleration
level, due to an overcurrent in the motor, or a short-circuit or ground fault in the
Running at constant output circuit, the protective function is activated during heavy load.
speed
If a ground fault in the inverter output circuit is detected, the protective function is activated (for 40 Hp
or more only). If a ground fault occurs in an inverter rated at 30 Hp or less, the inverter is protected by
the overcurrent protection. If protection against personal injury or property damage is required, install
a separate ground-fault protective relay or ground leakage circuit breaker.
EF
GROUND FAULT
OU1
OV DURING ACC
During acceleration
OU2
OV DURING DEC
During deceleration
OU3
OV AT SET SPD
Running at constant
speed
Undervoltage
LU
UNDERVOLTAGE
If the DC link voltage in the main circuit falls below the undervoltage detection level (230V series: 200V
DC, 460V series: 400V DC) due to a lowered power supply, the output is shut down. If function F14
Restart after momentary power failure was selected, an alarm is not displayed. In addition, if the supply
voltage falls to a level unable to maintain control power, an alarm may not be displayed.
Lin
PHASE LOSS
If input power L1/R, L2/S and L3/T has any phase of the 3 phase power "OPEN" or if there is a significant
disparity between the phases, the retifying diodes or smoothing capacitors may be damaged. An Alarm
is displayed and the protective function is activated during heavy load.
Overheating of heat
sink
OH1
FIN OVERHEAT
If the temperature of the heat sink rises due to a cooling fan failure, or the temperature of the heatsink
is too low, the protective function is activated.
External alarm
OH2
EXT ALARM
Overheating
internally
OH3
Overheating of
braking resistor
dbH
DBR OVERHEAT
Motor 1 overload
OL1
MOTOR1 OL
Motor 2 overload
OL2
MOTOR2 OL
If the second motor current exceeds the preset level when the operation is switched to drive the
second motor, the protective function is activated, provided that electronic thermal O/L relay 2 of
function A04 was selected.
Inverter overload
OLU
INVERTER OL
If the output current exceeds the rated overload current, the protective function is activated to provide
thermal protection against overheating of the semiconductor elements in the inverters main circuit.
Blown fuse
FUS
DC FUSE OPEN
Memory error
Er1
MEMORY ERROR
If a memory error occurs, such as missing or invalid data, the protective function is activated.
Er2
If a communication error or interrupt between the keypad panel and control circuit is detected, the
protective function is activated.
Er3
Er4
Er5
CPU ERROR
OPTN COM ERR
OPTION ERROR
Operating error
Er6
Er7
TUNING ERROR
Er8
Overvoltage
Keypad panel
communication
error
CPU error
Option error
If the DC link voltage in the main circuit exceeds the overvoltage detection level
(230V series: 460V DC, 400V series: 800V DC), due to an increase in the
regenerating current from the motor, the output is shut down. However,
protection against inadvertent overvoltage (e.g., high-voltage line) may not be
provided
If the external alarm contacts on the braking unit, braking resistor, or external thermal O/L relay are
connected to the control circuit terminals (THR), the contacts will be actuated according to contact
signals.
If the temperature inside the inverter rises due to poor ventilation, etc., the protective function is
activated.
If electronic thermal O/L relay (for braking resistor) function F13 is selected, the protective function is
activated to prevent the resistor from burning due to overheating caused by frequent use of the braking
resistor.
The protective function is activated if the motor current exceeds the preset level, provided that
electronic thermal O/L relay 1 function F10 has been selected.
If the fuse in the inverter is blown out following a short-circuit or damage to the internal circuit, the
protective function is activated (for 40 Hp or more only).
If a CPU error occurs due to noise, etc., the protective function is activated.
Error occurred while using an optional unit.
Detects drive operating procedure error during drive startup. FWD or REV connected to terminal CM
when Main power is applied to drive (F02 setting 3 or 4). Stop key on keypad is pressed in terminal
operation (F02 setting 1 or 3). Detected timed alarm stop command.
If there is an open circuit or connection error in the inverter output wiring during an auto-tuning
procedure, the protective function is activated.
If an error occurs while using Modbus-RTU, the protective function is activated.
Note: Number in fron of Alarm Code indicates multiple alarms. See page 4-15.
Data subject to change without notice 7/07. 2007 GE Drives
6-1
10ms or more
Reset command
Keypad panel display
Alarm output
When releasing the trip status, set the operation command to OFF. If the operation command is set to ON,
inverter will start operation after resetting.
OFF
ON
OFF
Normal display
Alarm display (Operable)
OFF
ON
OFF
Trip
Fig. 6-2-1
WARNING
If the alarm reset is activated with the operation signal ON, the inverter will restart suddenly,
which may be dangerous. To ensure safety, disable the operating signal when releasing the trip status,
as accident may result.
6-2
7. Troubleshooting
7.1 Activation of Protective Function
(1) Overcurrent
Overcurrent during
acceleration OC1
YES
NO
NO
YES
NO
Overcurrent running at
constant speed OC3
Overcurrent during
deceleration OC2
NO
NO
Overcurrent during
acceleration OC1
YES
YES
Reduce the torque boost.
NO
NO
YES
NO
YES
Note:
NO
The ground fault protective function is provided only for drive for nominal applied motors rated at
40 HP or more.
Possible short-circuit
within the drive.
Contact GE Drives.
7-1
(4) Overvoltage
Overvoltage during
deceleration OU2
Overvoltage during
acceleration OU1
NO
Overvoltage running at
constant speed OU3
YES
YES
NO
YES
NO
YES
Does OU alarm activate
when acceleration is
completed?
YES
YES
YES
NO
YES
Prolong.
NO
Reduce.
YES
Can the amount of load inertia be reduced?
NO
NO
NO
NO
YES
YES
Consider using a
braking system or DC
brake function.
Has a (momentary)
power failure occurred?
7-2
Is power transformer
capacity adequate?
Overheating at
heatsink OH1
NO
IIncrease ambient
temperature
YES
Is PTC operating?
YES
Does the heatsink
temperature indicate
50C or lower?
Is the ambient
temperature -10C or
lower?
YES
NO
NO
NO
Set to correct value.
YES
NO
Change to regular
external circuit.
YES
YES
Is the cooling air
passage blocked?
YES
YES
NO
Is the cooling fan
rotating?
YES
NO
Is PTC level H27 set
correctly?
NO
Is the load excessive?
Is PTC MODE
H26 enabled?
Remove obstacles.
NO
Is the ambient
temperature within the
specification?
YES
NO
Arrange peripheral
conditions to meet the
specification.
NO
NO
YES
Motor overload
OL1, OL2
YES
Do the characteristics of the
electronic thermal O/L relay
and motor overload match?
NO
YES
NO
YES
Is the load excessive?
NO
YES
7-3
NO
Turn the power off then on
again after the CHARGE lamp
(CRG) goes off.
NO
YES
Connect
correctly or
replace the
cable.
NO
YES
YES
Drive is normal.
Continue operation.
YES
Connect
correctly or
replace the
cable.
NO
Are all main circuit power supply
terminals L1/R, L2/S and L3/T
connected to the power supply?
NO
YES
Secure the
connector.
NO
YES
Are there loose screws on
the terminal block?
YES
NO
Is there a significant
imbalance voltage
between phases?
Is connection between
control terminals FWD,
REV - CM enabled?
YES
Disable the
connection.
NO
YES
NO
7-4
NO
YES
Remove the cause of alarm
function activation and reset
the alarm, then run the motor.
YES
Keyad
panel
YES
NO
NO
Press the UP
key and set the
frequency.
NO
YES
Does the motor start
when the key UP
is pressed?
NO
YES
Set the frequency
correctly.
Is a jumper or DC reactor
connected between terminals
P1 and P(+)?
YES
Control
terminals
NO
NO
Faulty motor.
Turn on.
NO
Connect.
NO
YES
NO
NO
YES
NO
YES
Excessive load?
NO
YES
Is the torque boost
set correctly?
YES
NO
The motor does not rotate if the following commands are issued.
An operation command is issued while the coast-to-stop or DC braking command is output.
A reverse operation command is issued with the H08 Rev. phase sequence lock value set ot 1.
7-5
(2) If the motor rotates but the speed does not change
Is the maximum
frequency setting too
low?
YES
NO
YES
NO
YES
Pattern
operation
Analog signal
YES
Does the speed change when
the UP or DOWN is pressed?
Multi-step frequency
UP/DOWN
NO
YES
NO
NO
YES
NO
YES
NO
NO
NO
YES
NO
Is the acceleration or
deceleration time set
too long?
YES
7-6
YES
NO
Is the inertia moment of the YES
motor or the load excessive?
YES
Contact GE Drives.
NO
NO
Use a thicker cable between
the drive and the motor or
shorten the cable length.
YES
YES
YES
NO
YES
NO
Has the motor been
operating continuously at a
very low speed?
YES
YES
NO
YES
Faulty motor.
NO
7-7
Notes
7-8
WARNING
Start the inspection at least five minutes after turning off the power supply for inverters rated at 30
Hp or less. Wait at least ten minutes for inverters rated at 40 Hp or more. Check that the charge
lamp (CRG) went off and that the voltage is 25V DC or less between terminals P(+) and N(-). Electric
shock may result.
Only authorized personnel should perform maintenance and component replacement operations.
Remove metal jewelry such as watches and rings, and always use insulated tools.
Never modify the drive. Electric shock or injury may result.
8-1
Area to Check
Items to Check
How to inspect
Evaluation Criteria
Environment
Voltage
Keypad panel
1) Visual inspection
2) Visual inspection
Structure
(frame or cover)
1)
2)
3)
4)
Common
1) Tighten.
2), 3) Visual inspection
Conductors
and wiring
1), 2) No abnormalities
Visual inspection
No abnormalities
Cooling System
Control Circuit
Main Circuit
1), 2) No abnormalities
3) Capacitance is within
85% of initial value
Resistor
1) No abnormalities
2) Less than about 10%
of the indicated
resistance value
Transformer
and reactor
No abnormalities
Magnetic
conductor
and relay
1) Aural inspection.
2) Visual inpection.
1), 2) No abnormalities
Control PC
board and
connector
1)
2)
3)
4)
Cooling fan
Ventilation
Visual inspection
No abnormalities
8-2
Aural inspection.
Visual and olfactory inspection
Visual inspection
*Estimate life expectancy by visual
inspection and maintenace information
Note: If equipment is stained, wipe with a clean cloth. Use a vacuum to remove dust. *Estimate of life expectancy based
on maintenance information.
The maintenance information is stored in the drive keypad panel. It indicates the electrostatic capacitance of the main
circuit capacitors and the life expectancy of the electrolytic capacitors on the control PC board and the cooling fans. Use
this data as the basis to estimate the life expectancy of parts.
1) Determining the capacitance of the main circuit capacitors
This drive is equipped with a function to automatically indicate the capacitance of the capacitors installed in the main
circuit when powering up the drive after disconnecting the power according to the prescribed conditions.
The initial capacitance values are set in the drive when shipped from the factory, and the decrease ratio (%) to those
values can be displayed.
Use this function as follows:
(1) Remove any option boards from the inverter. Disconnect the DC bus connections to the main circuit [Terminals
P(+) and N(-)] from the braking unit or other inverters, if connected. The power factor correcting reactor (DC
reactor) does not need be disconnected.
A power supply introduced to the auxiliary input [Terminals R0, T0] that provides control power should
be isolated.
(2) Disable all the digital inputs (FWD, REV, X1-X9) on the control terminals. Also disconnect RS485 serial
communication, if used.
Turn on the main power supply. Confirm that the cooling fan is rotating and that the inverter is not operating.
(There is no problem if the OH2 External thermal relay tripped function is activated by the digital input terminal.)
(3) Turn the main power off.
(4) Turn on the main power again after verifying that the charge lamp is completely off.
(5) Open the maintenance information on the keypad panel and confirm the capacitance values of the
built-in capacitors.
2) Life expectancy of the PC control board
The actual capacitance of a capacitor is not measured in this case. However, the integrated operating hours for the
control power supply, multiplied by the life expectancy coefficient as defined by the temperature inside the inverter,
will be displayed. Hence, the hours displayed may not agree with the actual operating hours, depending on the
operational environment.
Since the integrated hours are counted in unit hours, power input for less than one hour will be disregarded.
3) Life expectancy of cooling fan
The integrated operating hours of the cooling fan are displayed. Since the integrated hours are counted in unit hours,
power input for less than one hour will be disregarded.
The displayed value should be considered a rough estimate because the actual life of a cooling fan is influenced
significantly by the temperature.
Parts
Recommended Level
61,000 hours
Cooling fan
8-3
Power factor =
Power [W]
3 x Voltage [V] x Current [A]
x 100 [%]
Item
Voltage
Meter name
Meter type
Ammeter
AR,S,T
Current
Voltmeter Powermeter
VR,S,T
WR,S,T
Voltage
Ammeter
AU,V,W
DC Link Circuit
Voltage
P(+) - N(-)
Current
Voltmeter
VU,V,W
Powermeter
WU,V,W
DC Voltmeter
V
Rectifier
type
Digital power
meter
Symbol
Note: If the output voltage is measured with a rectifier type meter, an error may occur. Use a digital AC power meter to
ensure accuracy.
8-4
Use a 500V DC megger and isolate the main power before starting measurement.
If the test voltage is connected to the control circuit, remove all connection cables to the control circuit.
Connect the main circuit terminals using common cables, as shown in Fig. 8-4-1.
Perform the megger test only between the common cables connected to the main circuit and ground
(Terminal
).
A megger indicating 5M Ohm or more is normal. (This is the value measured with only the drive connected.)
Cooling fan
3 years
Smoothing capacitor
5 years
7 years
Fuse
10 years
Other parts
Comments
8-5
Notes:
8-6
WARRANTY COVERAGE
The warranty covers all major parts of the drive such as
the main printed circuit boards, transistor modules, etc.
The warranty does not cover replacement of fuses or of
the entire drive.
2.
3.
4.
9-1
X9
X8
SD
X7
DX
X6
DX
X5
P24
X4
P24
X3
Function Code
REV
X2
FWD
CM
CM
X1
PLC
FMP
V2
FMA
13
C1
12
Y1
11
Y3
Y2
CMY
Y4
Y5A
Y5C
30B
30C
30A
Setting
Rating
7.5
10
15
20
25
30
10-1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
2
2
1
1
1
1
1
*
1
1
1
*
1
1
1
1
1
1
1
Catalog No.
Rating
75
100
125
1
1
1
1
KEYPAD PANEL
TPAG11S4
DC CAPACITOR
LNT2G302MSMAFF
HCGHA2G362N3K
HCGHA2G452NE3K
HCGHA2G592N3K
1
400V 3000F
400V 3600F
400V 4500F
400V 5900f
4
4
2
2
2
2
2
2
IGBT MODULE
2MBi300NB060
CM400DU12H206
2MBi300NB06001
PD1008AC
3
3
3
6
6
6
9
9
9
12
9
80W 7.5ohm
AC220VAUX2B
AC220VAUX2B
AC220VAUX2B
AC200-240V
1
2
RECTIFIER MODULE
PD1008AC
DC CONTACTOR
FC3UL
FC1UL
FC4UL
SC7NUL
FAN
FBA09A24H1B0
(Standard)
4715PS22TB30
2750MTP15
6250MG1
(For NEMA12 Heatsink)
UHS4556MLOT1
2750MTP15OT1
U6250MKG1LTPOT1
CHARGE RESISTOR
HF5C5504
2
1
DC FUSE
CR2L260UL
CR2L400UL
A50P6004
1
1
10-2
1
1
Catalog No.
Rating
7.5
10
15
20
25
30
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
1
1
*
1
1
1
*
1
1
1
1
1
1
1
Catalog No.
Rating
DC CAPACITOR
LNT2G302MSMAFF
HCGHA2G362N3K
HCGHA2G452NE3K
HCGHA2G592N3K
HCGHA2G742N3K
HCGHA2G932N3K
FAN
FBA09A24H1B0
MRS18-DUL
THB1-UHS4556M
(Standard)
4715PS22TB30
2750MTP15
6250MG1
(For NEMA12 Heatsink)
UHS4556MLOT1
2750MTP15OT1
U6250MKG1LTPOT1
IGBT MODULE
2MBi150PC14002
CM200DU24H203
2MBi300P14002
CM200DU24H202
2MBi300P14003
20
20
26
26
4
3
4
3
4
4
4
4
18
18
24
24
1
1
1
400V 3000F
400V 3600F
400V 4500F
400V 5900F
400V 7400F
400V 9300F
4
4
4
6
12
8
12
2
2
3
2
3
3
12
12
2
2
3
3
3
3
6
6
10-4
Catalog No.
Rating
80W 7.5ohm
600W 5ohm
AC220VAUX2B
AC220VAUX2B
AC200-240V
AC200-240V
AC200-240V
600V 150A
600V 200A
600V 300A
TRANSFORMER
HF5C55025512VA
HF5C550312524VA
HF5B661330016VA
HF5B395170020VA
INPUT MODULE CARD
EP3985C2
EP3985C4
12
3
12
12
12
24
24
30
30
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
10-5
Notes:
10-6
(NEMA Type1)
(NEMA Type12)
(NEMA Type4)
(Open, Type 12 Heatsink)
(Open)
11-1
Maximum Freq.
Base Freq.
Starting Freq.
Carrier Freq. *8)
Starting torque
Braking torque
Standard Time
Duty cycle
Braking torque
Options
Time
Duty cycle
DC injection braking
Volt/Freq Characteristic
Torque boost
Setting resolution
Accuracy (Stability)
Setting
Rated Frequency
Phases, Voltage, Frequency
F50
001
002
003
005
s
%
s
%
33
25
46
15
18
015
59
20
23
020
74
25
29
025
87
30
34
030
X 67 [%]
10
13
010
7.5
9.9
007
50
57
050
60
71
060
215
75
85
075
283
100
112
100
346
125
137
125
0.75 to 10kHz
115
145
180
150% of rated current for 1min ,
180% of rated current for 0.5s
40
45
040
Hz 50, 60Hz
3-phase, 200 to 230V , 50/60Hz
HP
1/4
1/2
1
2
3
5
kVA
0.59
1.1
1.9
3.1
4.3
6.7
V 3-phase, 200V /50Hz ,
200V ,220V ,230V /60Hz
A
1.5
3.0
5.0
8.0
11
17
150% of rated current for 1min , 200% of rated current for 0.5s
F25
NOTES
*1) Inverter output capacity [kVA] at 230V.
*2) Output voltage is proportional to the power supply voltage and can't exceed the power supply voltage.
*3) Current derating may be required in case of low impedance load such as high frequency motor.
*4) 220 to 230V/50Hz : Order individually
*5) Reference to the IEC 61800-3( 5.2.3 )
Enclosure
Cooling method
Standards
Braking
Control
Output
frequency
Input
ratings
6KG1123_ _ _X1 * *
6KG1123_ _ _ X2 * *
6KG1123_ _ _ X4 * *
6KG1123_ _ _ X8 * *
6KG1123_ _ _ X9 * *
11. Specifications
11-2
Standards
Starting torque
Braking torque
Time
Duty cycle
Braking torque
Options
Time
Duty cycle
DC injection braking
Volt/Freq Characteristic
Torque boost
Setting resolution
001
002
003
010
39
25
31
025
45
30
35
030
50
59
050
60
72
060
75
89
075
20% *11)
-UL/cUL
U2
CN UX connector
U1 (Factory setting)
X 67 [%]
3
2
150%
45
45
30
20
10
8
22
10
7
5
5
5
Starting frequency : 0.1 to 60.0Hz , Braking time : 0.0 to 30.0s, Braking level : 0 to 100% of rated current
NEMA Type1, Type 4
NEMA Type1, Type12
Natural
No limit
No limit
150
100
119
100
210
150
167
150
253
200
201
200
15 to 10% *11)
100%
10
10
176
125
140
125
0.75 to 10kHz
60
75
91
112
150% of rated current for 1min ,
180% of rated current for 0.5s
40
47
040
30
24
320 to 480V (with AVR control) at base and maximum frequency, adjustable
Constant toruque load
0.0
2.0 to 20.0
Input voltage
400 to 440V/50Hz, 440 to 480V/60Hz
380V/50Hz (398V or smaller),
380 to 415V/60Hz (430V or smaller)
20
23
020
15
19
015
s
%
007
5
7.5
10
7.1
10
14
380V , 400V , 440V , 460V /60Hz
9.0
13
18
005
HP
1/2
1
2
3
kVA
1.1
1.9
2.9
4.3
V 3-phase, 380V , 400V , 415V /50Hz ,
A
1.5
2.5
3.7
5.5
150% of rated current for 1min ,
200% of rated current for 0.5s
Hz 50, 60Hz
3-phase, 380 to 480V , 50/60Hz
F50
NOTES
*1) Inverter output capacity [kVA] at 460V.
*2) Output voltage is proportional to the power supply voltage and can't exceed the power supply voltage.
*3) Current derating may be required in case of low impedance load such as high frequency motor.
*4) Change the tap of auxiliary transformer.
380V/50Hz and 380 to 415V/60Hz : Change over CN UX connector from U1 part to U2 part. (Reference to the Instruction manual)
Standards
Maximum Freq.
Base Freq.
Starting Freq.
Carrier Freq. *8)
Accuracy (Stability)
Setting
Rated Frequency
Phases, Voltage, Frequency
Enclosure
Cooling method
Braking
Control
Output
frequency
Input
ratings
(NEMA Type1)
(NEMA Type12)
(NEMA Type 4)
(Open, Type 12 Heatsink)
(Open)
6KG1143_ _ _X1 * *
6KG1143_ _ _ X2 * *
6KG1143_ _ _ X4 * *
6KG1143_ _ _ X8 * *
6KG1143_ _ _ X9 * *
304
250
242
250
377
300
300
300
415
350
330
350
520
400
414
400
585
650
500
518
450
500
466
450
740
590
600
600
Output
frequency
Maximum
frequency
Base
frequency
Starting
frequency
Carrier
frequency
Accuracy
(stability)
Control
Setting
resolution
Voltage/frequency
Characteristics
Torque Boost
Accelerating/decelerating
time
DC injection braking
Operation
Function equipped
Explanation
Sinusoidal wave PWM control (with V/F control, torque vector control, PG feedback vector
control (option)
50 to 400 Hz variable setting
25 to 400 Hz variable setting
0.1 to 60 Hz variable setting Holding time: 0.0 to 10.0 s
0.75 to 15k Hz (75 HP or less) 0.75 to 10k Hz (100 HP or more)
Analog setting: +/- 0.2% or less of the max. frequency (at 25 +/- 10C)
Digital Setting: +/- 0.01% or less of the max frequency (-10 to +50C)
Analog setting: 1/3000 of max. frequency (e.g. 0.02 Hz / 60 Hz, 0.05 Hz / 150 Hz) Digital setting: 0.01
Hz (99.99 Hz or less), 0.1 Hz (100.0 Hz or more)
Output voltage at base frequency can be adjusted separately, such as 80 to 240V (200V series) or
320 to 480V (400V series)
Auto: Optimum control corresponding to the load torque.
Manual: 0.1 to 20.0 code setting (energy savings reduced torque, constant torque (strong) etc.)
0.01 to 3600s
Four accelerating and decelerating time settings are possible independent of each other by
selecting digital input signals.
In addition to linear acceleration and deceleration, either S-shaped acceleration/deceleration
(weal/strong) or curvilinear acceleration/deceleration can be selected.
Starting frequency: 0.0 to 60 Hz, braking time: 0.0 to 30.0s
Braking levels: 0 to 100%
Frequency upper and lower limiter, bias frequency, frequency gain, jump frequency, pick-up
operation, restart after momentary power failure, switching operation from line to drive, slip
compensation control, automatic energy saving operation, regeneration avoiding control, droop
control, torque limiting (2-strp), torque control, PID control, second motor switching, cooling fan
ON/OFF control.
Operation method
Frequency setting
Transistor output (4 signals): Running, frequency, arrival, frequency detection, overload early
warning, etc.
Relay output (2 signals): Alarm output (for any fault), multi-purpose output signals
Analog output (1 signal): Output frequency, output current, output voltage, output torque, power
consumption, etc.
Pulse output (1 signal): Output frequency, output current, output power, output torque, power
consumption, etc.
11-3
Indication
Environment
Lamp display
Explanation
Output frequency, setting frequency, output current, output voltage, motor synchronous speed,
line speed, load rotation speed, calculated PID value, PID command value, PID feedback value,
alarm code.
Operation information, operational guide, functional code/name/setting data, alarm information,
tester function, motor load rate measuring function (Maximum/average current (rms) during
measuring period, maintenance information (integrated operation hours, capacitance
measurement for main circuit capacitors, heatsink temperature, etc.
Six languages (Japanese, English, German, French, Spanish, Italian)
Charging (voltage residual), operation indication
Protective function
Installation location
Indoor, altitude less than 3300 feet (1000m), free from corrosive gas, dust and direct sunlight.
Ambient temperature
-10 to +50C (+14 to 122F) (ventilating cover must be removed under conditions exceeding +40C
(+104F) for models rated at 30 HP or less)
Vibration
Storage
3mm peak from 2-9 Hz, 9.8 m/s2 from 9-20 Hz, 2m/s2 from 20-55 Hz, 1 m/s2 from 55-200 Hz,
Ambient
temperature
Ambient
humidity
11-4
0.28(7)
3.78(96)
D1
0.24(6)
0.28(7)
5.91(150)
0.28(7)
0.28(7)
D2
D3
0.61(15.5)
9.69(246)
10.25(260)
Auxiliary control
power supply terminals
(M3, 5)
NP
0.61(15.5)
1.56(39.5)
3.43(87)
0.28(6)
0.31(8)
3-0.87(22)
Wire inlet
knock out
hole
1.22(31)
1.73(44)
8.66(220)
0.47(12)
D2
3.15
(80)
3.74
(95)
D3
3.7
(94)
4.29
(109)
D4
2.81
(71.5)
3.41
(86.5)
2 to 5 Hp
0.47(12)
7.68(195)
4.09(104)
0.44(11)
7.72(196)
2-0.39(10)
0.31(8)
3-0.87(22)
Wire inlet
Knock out
hole
3.92(99.5)
D1
1.44
(26.5)
2.03
(51.5)
3.74(95)
4.29(109)
1.22(31)
1.06(27)
D4
D
5.12
(130)
5.71
(145)
0.24(6)
0.24(6)
1 Hp
2.42 (61.5)
0.28(7)
9.69(246)
10.25(260)
5.71(145)
5.35(136)
2-0.24(6)
Type
1/4, 1/2 Hp
0.28(7)
0.28(7)
2-0.24(6)
9.84(250)
8.90(226)
0.47(12)
2-0.39(10)
0.39(10)
0.47(12)
7.68(195)
4.17(106)
0.44(11)
0.28(7)
0.39(10)
14.88(378)
15.76(400)
(M5)
6.26(159)
0.31(8)
5.06(128.5)
5.12(130)
0.39(10)
2.07(52.5)
2-1.34(34)
Wire inlet
knock out hole
1.34(34)
Wire inlet
knock out hole
7.5, 10 Hp
2.42(61.5)
2.54(64.5)
11-5
0.44(11)
2.17(55)
5.75(146)
5.51(140)
5.67(144)
1.81(46)
1.06(27)
Wire inlet
knock out hole
Auxiliary control
power supply terminals
(M3, 5)
5.49(139.5)
0.39(10)
2.28(58)
Auxiliary control
power supply terminals
(M3, 5)
10.25(260)
9.37(238)
(M3)
6.26(159)
0.31(8)
2-1.65(42)
Wire inlet
knock out hole
15 to 30 Hp
W1
9.4
(240)
10.8
(275)
W3
W4
13.5
(342)
14.9
(377)
60
H1
20.9
(530)
23.4
(595)
28.3
(720)
H2
19.7
(500)
22.2
(565)
27.2
(690)
H10
29.7
(755)
33.1
(840)
38
(965)
D
10
(255)
10.6
(270)
33.5
(850)
27
(685)
32.1
(815)
27.4
(695)
32.5
(825)
41.3
(1050)
50.4
(1280)
11.2
(285)
14.2
(360)
H1
20.9
(530)
H2
19.7
(500)
H10
29.7
(755)
D
10
(255)
10.6
(270)
25.8
(655)
24.6
(625)
25.1
(637)
34.6
(880)
28.3
(720)
28
(710)
38
(970)
27.2
(690)
26.6
(675)
37
(935)
27.6
(702)
27
(685)
37
(945)
D2
0.2
(4)
D3
5.7
(145)
D4
4.1
(105)
8.7
(220)
3.6
(91)
6.5
(166)
D3
5.7
(145)
D4
4.1
(105)
6.9
(175)
8.7
(220)
4.7
(121)
7
(166)
Mtg.
Bolts
M8
75
100
125
16.9
(430)
22.8
(580)
11.4
(290)
21
(533)
26.9
(683)
0.5
(13)
11.1
(283)
15.1
(383)
3.3
(83)
M12
Wt.
Lb (kg)
70
(32)
86
(39)
106
(48)
110
(50)
172
(78)
282
(128)
W1
9.4
(240)
10.8
(275)
W3
W4
13.5
(342)
14.9
(377)
60
D2
0.2
(4)
Mtg.
Bolts
M8
75
100
125
150
200
250
300
350
16.9
(430)
22.8
(580)
21
(533)
11.4
(290)
0.5
(13)
26.9
(683)
11-6
7.9
(200)
8.2
(208)
13
(333)
15.1
(383)
38
(965)
3.3
(83)
53.1
(1350)
55.1
(1400)
12.4
(315)
14.2
(360)
M12
Wt.
Lb (kg)
70
(32)
82
(37)
95
(43)
97
(44)
115
(52)
174
(79)
245
(111)
337
(153)
Surface Mount
W
W6
D1
H8
H2
D2
D7
H9
W1
W3
W5
W4
D3
D5
D6
Holes for
mtg. bolts
D4
H1
4-C
W
26.8
(680)
34.6
(880)
W1
22.8
(580)
30.7
(780)
W4
10.2
(260)
Hp
400
450
500
600
W3
11.4
(290)
10.2
(260)
D2
0.3
(6)
D3
2.0
(50)
D4
3.9
(100)
D5
1.4
(35)
D6
4.5
(115)
D7
8.7
(220)
Mtg.
Bolts
M12
Wt.
Lb (kg)
562
(255)
804
(365)
11-7
H4
52.6
(1335)
H8
3.3
(084)
H9
57.1
(1450)
D
17.7
(450)
D1
11.2
(285)
H1
230V Series
Hp
230V
40
50
W
13.4
(340)
14.8
(375)
W1
9.4
(240)
10.8
(275)
W2
12.8
(326)
14.2
(361)
20.9
(530)
26.8
(680)
16.9
(430)
22.8
(580)
20.1
(510)
26
(660)
W
13.4
(340)
14.8
(375)
W1
9.4
(240)
10.8
(275)
W2
12.8
(326)
14.2
(361)
W3
60
H
21.7
(550)
24.2
(615)
29.1
(740)
H1
20.9
(530)
23.4
(595)
28.3
(720)
H5
1
(25)
H6
0.4
(9)
D
10
(255)
10.6
(270)
1.3
(33)
0.5
(13)
11.2
(285)
14.2
(360)
D1
5.7
(145)
D2
0.2
(4)
C
0.4
(10)
Mtg.
Bolts
M8
75
100
125
460V Series
Hp
460V
40
50
W3
60
29.5
(750)
34.6
(880)
27
(685)
32.1
(815)
27.4
(695)
32.5
(825)
33.5
(850)
H
21.7
(550)
H1
20.9
(530)
26.6
(675)
25.8
(655)
24.6
(625)
25.1
(637)
29.1
(740)
28.3
(720)
28
(710)
38.2
(970)
27.2
(690)
26.6
(675)
36.8
(935)
27.6
(702)
27
(682)
37.2
(945)
0.6
(16)
0.6
(15)
M12
8.7
(220)
H5
1
(25)
H6
0.4
(9)
D
10
(255)
10.6
(270)
D1
5.7
(145)
1.3
(33)
0.5
(13)
12.4
(315)
14.2
(360)
6.9
(175)
8.7
(220)
D2
0.2
(4)
C
0.4
(10)
Mtg.
Bolts
M8
75
100
125
150
200
250
300
350
20.9
(530)
16.9
(430)
20.1
(510)
39.4
(1000)
26.8
(680)
22.8
(580)
26
(660)
11.4
(290)
11-8
0.6
(16)
0.6
(15)
M12
Weight
Lb (kg)
64
(29)
79
(36)
97
(44)
101
(46)
154
(70)
253
(115)
Weight
Lb (kg)
64
(29)
75
(34)
86
(39)
88
(40)
106
(48)
154
(70)
220
(100)
308
(140)
Surface Mount
3 or 4 dia. C
W1
W3
W4
H6
D1
D1
D2
D2
W2
W2
D2
H6
H2 H1
Alternative Through
Panel Mount (bottom
bracket support by
customer supply.
W1
W1
W3
W5
W4
W3
W4
W
H7
W4
H7
Holes for
mtg. bolts
H4
H4
W3
D5
4-dia.1.4 (35)
Lifting bolts
D3
D6
Holes for
mtg. bolts
Holes for
mtg. bolts
D4
H3 H1
H1
4-C
W
26.8
(680)
34.6
(880)
Hp
400
450
500
600
W1
22.8
(580)
30.7
(780)
W2
26.0
(660)
33.8
(860)
W3
11.4
(290)
10.2
(260)
W4
10.2
(260)
W5
24.0
(610)
31.9
(810)
D6
4.5
(115)
C
0.6
(015)
D3
2
(50)
D4
3.9
(100)
D5
1.4
(35)
Mtg.
Bolts
M12
Wt.
Lb (kg)
551
(250)
793
(360)
11-9
H6
1.4
(035)
H7
0.6
(015)
D
17.7
(450)
D1
11.2
(285)
11-10
W1
W2
W3
W4
W5
W6
14.41
(366)
13.39
(340)
12.83 9.45
(326) (240)
4.72
(120)
16.42
15.79
14.76
14.21 10.83
5.41
(417)
(401)
(375)
(361)
W7 W8 W9
50
60
(275)
(137.5)
H1
Fixing
H2
H3
21.65 20.87
(550) (530)
19.69
(500)
20.16
(512)
24.21 23.43
22.24
22.72
0.47
0.98
0.35
1.67
(615)
(565)
(577)
(12)
(25)
(9)
(42.5) (170)
27.17
27.64
4.13
(690)
(702)
(105)
1.75
(595)
29.13
(740)
75
28.35
(720)
H4
H5
H6
H7
H8
3.74
(95)
H9
H10 H11
H12
20.87
(530)
6.69
D1
Wt.
8.86
(225)
66
(30)
23.43 0.43
0.4
5.71
M6
81
(595)
and
(37)
(270)
M8
(11)
-
Fig
Bolts Lb(kg)
28.35
(720)
99
(45)
104
(47)
100 23.23
22.28
20.87
20.08 16.93
8.46
29.53
26.97
27.36
(590)
(566)
(530)
(510)
(430)
(215)
(750)
(685)
(695)
125 29.13
(740)
28.19
(716)
26.77
(680)
34.65 33.46
(880) (850)
32.09
(815)
2.95
(75)
0.61
1.28
8.27
11.22 5.71
M6
161
0.51
and
(73)
(13)
M12
260
(118)
Fixing
Wt
Fig
16.42
(417)
W1
W2
14.41
(366)
13.39
(340)
15.79
(401)
14.76
(375)
W3
W4
W5
12.83 9.45
(326) (240)
W7 W8 W9
4.72
(120)
14.21 10.83
(361) (275)
75
W6
5.41
(137.5)
-
H2
H3
21.65 20.87
(550) (530)
19.69
(500)
20.16
(512)
26.57 25.79
(675) (655)
24.61
(625)
25.08
(637)
29.13
(740)
29.13
(740)
125
150
22.28
(566)
20.87
(530)
20.08 16.93
(510) (430)
28.19
(716)
26.77
(680)
400 29.13
450 (740)
28.19
(716)
26.77
(680)
500 37.01
600 (940)
36.06
(916)
34.65
(880)
4.72
(120)
H4
28.35
(720)
27.95
(710)
27.17
(690)
26.57
(675)
0.98
(25)
H6
0.35
(9)
27.64
(702)
26.97
(685)
8.46
(215)
0.47
(12)
H5
H7
H8
H9
3.74
(95)
20.87
(530)
6.69
2.85 (170)
(72.5)
25.79
(655)
H10 H11
H12
D1
Bolts Lb(kg)
8.86
(225)
0.43
(11)
0.4
5.71
(10) 10.63 (145)
(270)
M6
and
M8
100
23.23
200 (590)
250
300 29.13
350 (740)
H1
4.13
(105)
1.56 8.27
(39.5) (210)
28.35
(720)
27.95
(710)
12.4 6.89
(315) (175)
0.51
(13)
0.6
(15)
M6
and
M12
66
(30)
77
(35)
88
(40)
90
(41)
108
(49)
161
(73)
229
(104)
317
(144)
M8
551
55.12 53.94 52.36 52.76 0.61 1.38 0.57 0.18 6.99 8.46 5.71 54.37 0.81 0.59 17.72 11.22 and
2.76 2.56 4.33 (1400) (1370) (1330) (1340) (15.5) (35) (14.5) (4.5) (177.5) (215) (145) (1381) (20.5) (15) (450) (285) M12
(70) (65) (110)
(250)
793
(360)
2.95
(75)
39.37 38.19
(1000) (970)
36.81
(935)
37.20
(945)
11-11
2.15 8.46
(54.5) (215)
38.19
(970)
14.17 8.66
(360) (220)
dia. 0.11 M3
2.52 (64)
0.81 (20.5)
4.53 (115)
1.69 (42)
11-12
Specification
EIA/RS485
500 m max.
32 total
19200, 9600, 4800, 2400 [bits/s]
Half duplex
Modbus RTU
Binary
8 bits
CRC
12.2 Connection
Connection method
Use shielded wire and connect to the control terminals (DX-, DX+ and SD). A termination resistor should be added
between the data lines on the each end of the network. The value of the termination resistor depends on the characteristic impedance of the cable. A common value for termination resistors is 120 ohms.
Control terminals
Terminal
marking
DX+
DXSD
Terminal name
RS485 communication data (+)
RS485 communication data ()
Cable shield
Function description
Input/output terminals for RS485
communication.
Electrically floating
Description
Read Holding Registers (16 registers maximum)
Preset Single Register
Preset Multiple Registers (16 registers maximum)
12-1
Sort
F
E
C
P
H
Name
Basic function
Terminal function
Control function
Motor 1 function
High level function
Code
5
6
7
8
Sort
A
o
S
M
Name
Motor 2 function
Option function
Command/function data
Monitor data
For example, drive function code M11, output current, is addressed as RTU parameter number 080B hexadecimal or
2059 decimal.
high byte
low byte
drive
parameter
sort
code
drive
parameter
number
12.6 Command and Monitor Data Registers
The command and monitor function codes are used to control the operation of the drive and monitor the status variables
through the serial interface. The command and monitor function codes are not accessible from the drive keypad
interface. Drive parameter H30 and digital input signal LE must be enabled to operate the drive from the Modbus
interface. If LE is not assigned to a digital input (X1-X9), the signal will default to ON.
Frequency Setting Registers
Address Code
1793
S01
Name
Frequency command
Unit
-
1797
Frequency command
Hz
S05
Variable Range
-2000020000
(max. frequency at 20000)
0.00400.00
Min. unit
Read/
Write
Data
Format
1
0.01
R/W
R/W
2
5
Note:
1) If both S01 and S05 are set, the drive will ignore the setting of S05.
2) A data setting that exceeds the setting range is possible, but the actual action will be limited by the drive configuration.
Operation command data Registers
Address Code
1798
1799
1804
S06
S07
S12
Name
Operation command
Universal Do
Universal Ao
Unit
Variable Range
Min. unit
Read/
Write
R/W
R/W
R/W
Data
Format
14
15
2
Note:
1) Since X1X9 are configurable input commands, it is necessary to set the functions by E01E09.
2) The alarm reset is executed, when RST signal changes from ON to OFF even if there are no alarms.
3) Universal Do is a function that utilizes the drives digital outputs via communication.
Function data Registers
Address Code
1800
1801
1802
S08
S09
S10
1803
S11
Note:
1)
2)
Name
Acceleration time F07
Deceleration time F08
Torque limit level 1
(driving) F40
Torque limit level 2
(braking) F41
Unit
Variable range
s
s
%
0.13600.0
0.13600.0
-20.00 200.00, 999
Min. unit
0.1
0.1
1
Read/
Write
R/W
R/W
R/W
Data
Format
3
3
5
R/W
12-2
M01
2053
M05
2054
M06
2055
2056
2057
2058
M07
M08
M09
M10
2059
M11
2060
2061
M12
M13
2062
2063
M14
M15
2064
2065
2066
2067
2068
M16
M17
M18
M19
M20
2069
2071
2072
2073
2074
M21
M23
M24
M25
M26
2075
M27
2079
M31
2080
Description
Frequency command (final
command)
Frequency command (final
command)
Actual frequency
Unit
Hz
-
Range
Min. unit
Read
/ Write
R
Data
Format
2
0.01
0.01
0.01
0.01
0.01
R
R
R
R
6
6
5
5
0.01
1
-
R
R
3
14
%
%
Hz
%
Output voltage r. m. s.
Operation command (final
command)
Operating state
Universal output terminal
data
Fault memory 0
Fault memory 1
Fault memory 2
Fault memory 3
Integrated operating time
V
-
R
R
16
15
065535
10
10
10
10
1
V
-
01000
Refer to data format [17]
Refer to data format [11]
064999
Refer to data format [20]
1
1
-
R
R
R
R
R
1
17
11
1
20
0.01
M32
DC link voltage
Type code
Drive capacity code
ROM version
Transmission error
processing code
Frequency command at
alarm (final command)
Frequency command at
alarm (final command)
Actual frequency at alarm
2081
2082
2083
M33
M34
M35
%
%
Hz
0.01
0.01
0.01
R
R
R
6
6
5
2084
M36
0.00200.00
0.01
2085
M37
M38
0.01
2086
2087
M39
14
2088
M40
16
2089
M41
15
2090
M42
065535
2091
M43
01000
2092
M44
0120
2093
M45
0120
2094
M46
0.0100.0
0.1
2095
M47
065535
2096
M48
065535
Hz
-
- 2000020000
12-3
14
13
12
11
10
Alarm Code
12-4
Code
0
1
2
3
5
6
7
8
10
11
14
16
17
18
19
Description
No alarm
Overcurrent, during acceleration (INV output )
Overcurrent, during deceleration (INV output )
Overcurrent, during steady state operation
(INV output )
Ground fault
Overvoltage, during acceleration
Over voltage, during deceleration
Overvoltage, during steady state operation
DC undervoltage
Power supply open phase
Blown DC fuse
Output wiring error
Overheat, heat sink, inverter
Overheat, outside thermal
Overheat, unit inside temp
27
28
31
32
33
34
35
36
37
38
dbH
OL1
OL2
OLU
Overspeed
PG wire break
Memory error
Keypad error
CPU error
Option comm error
Option error
PL error
Output wiring error
RS485 comm error
OS
Pg
Er1
Er2
Er3
Er4
Er5
Er6
Er7
Er8
Code
2000
2500
3000
4000
5000
6000
7500
10000
12500
15000
Capacity (HP)
20
25
30
40
50
60
75
100
125
150
Code
17500
20000
25000
30000
35000
40000
45000
50000
60600
60700
60800
Capacity (HP)
175
200
250
300
350
400
450
500
600
700
800
15
14
13
12
Polarity
0: Positive (+),
EF
OU1
OU2
OU3
LU
Lin
FUS
Er7
OH1
OH2
OH3
Description
Overheat, DB resistor
Overload, motor 1
Overload, motor 2
Overload, drive
Capacity code
Capacity (HP)
0.07 (spare)
0.15 (spare)
0.25
0.5
1
2
3
5
7.5
10
15
1: Negative ( - )
Code
22
23
24
25
OC1
OC2
OC3
11
10
Index portion
0: 0.01
1: 0.1
2: 1
3: 10
X
X
X
X
Data portion
001999
00999
100999
100999
12-5
(0.009.99)
(10.099.9)
(100999)
(10009990)
Pattern operation
15
14
13
Direction
of rotation
Time
12
11
Index portion
0: FWD
1: REV
10
Data portion
0: 0.01
1: 0.1
2: 1
3: 10
X
X
X
X
001999
100999
100999
100999
(0.009.99)
(10.099.9)
(100999)
(10009990)
Example) If C22 (Stage1) = 10.0s R2 (10s, reverse rotation, acceleration time 2/deceleration time 2)
Since 10.0 = 0.1 X 100 > 9000H + 0400H + 0064H = 9464H
Data format [14]
15
14
13
RST
Operation command
12
11
10
9
0
X9
X8
X7
X6
X5
X4
X3
X2
X1 REV FWD
15
14
13
12
11
10
Y5
Y4
Y3
Y2
Y1
WR
Operating state
12
11
10
RL
ALM
DEC ACC
IL
VL
TL
12-6
14
Type code
13
12
11
Type
Code
1
2
3
4
5
6
14
10
Generation
Type
G
P
-
15
Current limiting
Under acceleration
Under deceleration
Drive fault
Transmission valid
Function writing privlege
0: Keypad panel
1: RS485
2: Fieldbus (option)
Processing data write
Generation
G11
-
Series
Series
USA
-
12
11
Data 4
Voltage series
230V three phase
460V three phase
575V three phase
-
10
Data 3
Data 2
Voltage series
Code
1
2
3
13
Description
FC (function code) error
Illegal address
Illegal address (Data range error)
Code
71
72
73
Description
CRC error
(no response)
Parity error
(no response)
Other errors
(no response)
-Framing error
-Overrun error
-Buffer full error
NAK
-Priority for comm
-No privilege for writing error
-Forbidden writing error
12-7
Data 1
Auto tuning
15
14
13
12
11
10
REV FWD
Data portion
0: Without forward rotation command
1: With forward rotation command.
0: Without reverse rotation command.
1: With reverse rotation command.
3
7
Causes
Received RTU Function other than 03, 06 or 16
The starting parameter address is an unused drive parameter..
The starting parameter address plus the offset refers to drive
parameter greater than the last parameter in a Function Code sort.
The number of registers is greater than 16.
Data contains an out of range value for a drive parameter
Requested data cannot be changed while the drive is running.
The drive parameter function is owned by the network interface
option card and cannot be changed.
Communication errors
Communication errors occur when the drive receives an invalid message. The drive will not return a response to a
communication error. A code that represents the last communication error is stored in drive parameter M26. Typical
communication message errors include parity, framing, and CRC errors.
12-8
13. Options
13.1 Built-in Options
The drive supports two internally mounted cards. One option card is mounted under the main cover (Location A) and
the other option card is mounted in a special adapter under the keypad (Location B). Only one card can be mounted
in these locations. There are two different types of option cards, Type 1 and Type 2. You cannot use two Type 1 or
Two Type 2 cards but you can mix any combination of Type 1 and Type 2 provided you only have one option per
mounting location. Each option card must be mounted in the designated location. The chart below lists the option
card, their types, and their mounting locations.
Name
Type Loc
2nd Option
Function
Type/Loc
2/B
Relay output card
The transistor output from the drive control output terminals Y1
and Y4 are converted to the relay output (1SPDT).
None
Frequency setting by binary code (max. 16 bits)
Monitoring (8 bits) of frequency, output current, and output
voltage
OPCG11SRY
(Relay output card)
OPCG11SDIO
(Digital interface card)
OPCG11SAIO
(Analog interface card)
None
OPCG11SPG
(PG Feedback Card)
2/B
OPCG11SPG2
(PG Feedback Card)
OPCG11SSY
(Synchronized operation
card)
OPCG11SCIO
(Interface card)
OPCG11SLON
(Communication card)
OPCG11SPDP
(Communication card)
OPCG11SDEV
(Communication card)
OPCG11SCOP
(Communication card)
OPCG11SMBP
(Communication card)
OPCG11SIBS
(Communcation card)
HE300GEN150
(Communication card)
2/B
2/B
2/B
1/A
1/A
1/A
1/A
1/A
1/A
1/A
13-1
AF-300 G11S
Name
Type
Function
U
V
W
OPC-G11S-DIO
I16
O8(MSB)
I15
I14
O7
I13
I12
O6
I11
I10
O5
I9
I8
O4
I7
I6
O3
I5
I4
O2
I3
Sink
I2
O1(LSB)
I1(LSB)
M1
Ry
Ry
Ry
Ry
Ry
Ry
Ry
Ry
M2
CM
@ G
Remarks
Used to set frequency and give an indication of operation using binary coded decimals for PLC and CNC control algorithms
13-2
Name
Type
Function
Specifications
Connection
Diagram
L2 / S
L3 / T
L1 /R
L2/ S
L3/ T
G
PI D
Fe edba ck
Car d
PI D
Fe edba ck
Car d
PI
PI
J1
INT
V
W
J1
INT
EXT
PO
YA
* YA
YB
* YB
CM
EXT
PO
YA
* YA
YB
* YB
CM
PG
PG
5 Vdc 10%
Remarks
Full quadrature speed control with the primary signal and its complement to reduce the effect of electrical noise where required
13-3
Name
Type
Function
Specifications
Output
Power Source
None
Internal power source: +15 Vdc 10% 120 mA, +12 Vdc 10% 120 mA (changeable on PC board1) (Terminal:
PO, CM)
External power source: +12 Vdc (-10%) to +15 Vdc (+1-%) / 300 mA or less2 (Terminal P1, CM)
1
Connection
Diagram
Use external power source when more than one PG feedback card is used and the total input current exceeds
120 mA
Take note that the power source matches the specifications of the applied pulse generator
L2/ S
L3 / T
L 1 /R
L 2 /S
L3 /T
W
G
G
PI D
Fe edba ck
Car d
a)12VDC
PI
PO
INT EXT
XA
J2
XB
15V 12V
XZ
b) 1 5 VDC CM
PO
J1
INT EXT YA
YB
J2
1 5 V 1 2 V YZ
CM
PI D
Fe edba ck
Car d
J1
J1
INT
J2
15V
PG
PI
PO
XA
XB
EX T
XZ
CM
12V
PO
YA
YB
YZ
CM
PG
1 2 VDC 10%
1 5 VDC 10%
Remarks
Terminals XA, XB and XZ are not in use unless used for a digital reference. They can be used for basic speed control and digital
follower control.
13-4
Name
Type
Function
Slave
side
Command
side
a) 12 Vdc
EXT
PO
EXT XA
XB
J2
15V 12V XZ
CM
Synchronous
option card
Synchronous
option card
PI
PO
YA
J2
YB
15V 12V
YZ
b) 15Vdc C M
Command
side
J1
INT
Slave side
J1
PG
I NT
J2
15 V
J1
INT
PG
PI
PO
YA
YB
EXT
YZ
CM
PG
12 V
PO
XA
XB
XZ
CM
PG
12Vdc 10%
15Vdc 10%
The above diagrams are used when the drive internal power source is used.
When using an external power source, perform connection similar to the above connection (see note 2) when using external power
suply of the PG feedback card.
Remarks
Synchronized speed control between two independently operated units utilizing the speed reference of a command
encoder. Allows for speed ratio setting.
13-5
Name
Type
Function
L1/R
L2/S
L3/T
U
V
W
(R0) *
30A
30B
30C
(T0) *
13
12
11 AF-3 0 0G 11
C1
RUN command
input
Y5A
Y5C
Y4
Y3
Y2
Y1
CM
E
PLC
FW
D
REV
CM
X1
X2
32
31
22
X3
X4
X5
X6
X7
X8
X9
CM
VR
( 1k ohm)
VR
21
(1k ohm)
C2
(+)
Voltage input
(Both polarity)
Voltage input
(Single polarity)
Current input
(-)
AO+
AOCS+
FM
FM
A
P
DX
B
DX
A
SD
CS-
Analog voltmeter
Anammeter
E(G)
Remarks
Used to trim operating speed and change torque limit levels using 0-10 Vdc signal, additional voltage, or 4-20 mA output
signal indicating unit's operation (ex. current, frequency, voltage, etc.)
13-6
Name
Type
Function
+ 13Vdc
+ 24Vdc
Y1A
RY
Y1B
5G
CM
+13Vdc
Y1C
+24Vdc
Y2A
Connector
RY
Y2B
CM
5G
+13Vdc
Y2C
+24Vdc
Y3A
RY
Y3B
5G
CM
+13Vdc
Y3C
+24Vdc
Y4A
RY
Y4B
5G
CM
Remarks
13-7
Y4C
Notes
13-8
14-1
(50m)
7.5
EFL750SP2
50A
(EFL-7.5SP-2)
10
15
EFL150SP2
100A
(EFL-15SP-2)
20
25
EFL220SP2
150A
(EFL-22SP-2)
30
40
RF3180F11
(RF3180-F11)
50
60
75
100
125
RF3280F11
(RF3280-F11)
180A
400A
40
RF3100F11
(RF3100-F11)
50
60
75
100
125
150
200
250
300
350
400
450
500
600
328 Ft
(100m)
164 ft
(50m)
50A
72A
100A
RF3180F11
(RF3180-F11)
180A
RF3280F11
(RF3280-F11)
280A
RF3400F11
(RF3400-F11)
400A
RF3880F11
(RF3880-F11)
Dimensions
L x W x H (mm)
Mount. Dim.
Y x X (mm)
9.57 x3.35x3.66
(243x85x93)
8.98x2.32
(228x59)
OF1 [1]
3.3
9.17x4.13x5.35
(233x105x136)
8.46x 3.15
(215x80)
OF2 [1]
5.5
10.75x4.72x6.22
(273x120x158)
10x3.74
(254x95)
OF2 [1]
11.0
20.2x8.07x7.6
(513x205x193)
19.17x6.30
(487x160)
OF3 [1]
44.1
19.49x7.87x6.3
(495x200x160)
18.4x6.53
(468x166)
48.7
60
48.7
120
220
280A
RF3400F11
(RF3400-F11)
15
20
25
30
800A
23.11x9.84x8.07
(587x250x205)
22.05x3.35
(560x85)
110
12.6x4.56x1.65
(320x116x42)
11.54x3.54
(293x90)
2.0
12.6x6.1x1.77
(320x155x45)
11.54x4.13
(293x105)
2.6
13.43x8.86x1.87
(341x225x47.5)
12.24x6.57
(311x167)
4.0
19.69x9.84x2.76
(500x250x70)
17.68x7.28
(449x185)
7.9
8.8
17.13x7.87x5.19
(435x200x130)
16.06x6.54
(408x166)
28.6
19.49x7.87x6.3
(495x200x160)
328 ft
(100m)
Ferrite
Total
Ring (Qty) Wt. (lb)
23.11x9.84x8.07
(587x250x205)
27.09x14.33x7.09
(688x364x180)
14-2
18.4x6.53
(468x166)
22.05x3.35
(560x85)
25.51x5.91
(648x150)
Watt
loss [W]
0.4
1.4
5.1
3.9
8.2
21
24
40
42
68
74
99
0.8
3.1
3.1
6.9
18
10
17
24
29
49
47
62
48.7
60
84.8
120
110
220
130
180
142
Fig. 1
Separate
Type
Fig. 3
Separate
Type
Fig. 4
Separate
Type
Fig. 2
Separate/
Integral
Type
21
F200
160
[3]
Note
180
Fig. 3
Separate
Type
Fig. 4
Separate
Type
Fig. 5
Separate
Type
Figure 1
Figure 2
14-3
T
0.67 (17)
0.71 (18)
1.06 (27)
W1
Dimensions: in (mm)
H
H1
RF3100-F11
7.87 (200)
6.54 (166)
17.1 (435)
16.1 (408)
5.12 (130)
RF3180-F11
7.87 (200)
6.54 (166)
19.5 (495)
18.4 (468)
6.30 (160)
Filter Type
14-4
Figure 6
230V all Hp
460V less than 350 Hp
14-5
Figure 7
14-6
AF-300 G11
Users Guide
GEI-100363D
GEI-100363D
Supersedes GEI-100363C
070725
FERGADV