CPU & IO Module
CPU & IO Module
Presentation
Physical description
Catalog
Installation / Mounting
Precautions to be taken when replacing a processor
Auxiliary functions
Diagnostics using the indicator lamps
Characteristics
4
4
5
7
8
8
12
13
18
18
18
19
21
21
24
26
27
28
30
31
32
33
34
34
38
44
ENGLISH
Contents
General safety advice for users
ENGLISH
4 Conformity of use
The products described in this manual conform to the European Directives (*) to which
they are subject (CE marking). However, they can only be used correctly in the context
of the applications for which they are intended (described in the various documents)
and when connected to approved third party products.
(*) EMC and LV Directives, concerning Electromagnetic Compatibility and Low Voltage.
5 Installing and setting up equipment
It is important to observe the following rules when installing and starting up equipment.
In addition, if the installation includes digital links, it is essential to follow the basic wiring
rules, given in the manual "Electromagnetic Compatibility of Industrial Networks and Fieldbuses",
reference TSX DG KBLE
Safety instructions must be followed meticulously. These instructions are in the documentation
or on the equipment being installed and set up.
The type of equipment defines the way in which it should be installed :
- a flush-mountable device (for example, a process control terminal) must be flush-mounted,
- a device which is to be built in (for example, a PLC) must be placed in a cabinet or
enclosure,
- the casing of a laptop or portable device (for example, a programming terminal or a
notebook) must remain closed,
6 Equipment operation
The operational safety and availability of a device is its ability to avoid the
appearance of faults and to minimize their effects if they occur.
A fault inside the control system is known as :
passive, if it results in an open output circuit (no command is sent to the actuators).
active, if it results in a closed output circuit (a command is sent to the actuators).
From the safety point of view, a given fault is dangerous or not depending on the
type of command given during normal operation. A passive fault is dangerous if the
normal command is the operation of an alarm. An active fault is dangerous if it
maintains or activates an undesirable command.
The system designer must use devices external to the PLC to protect against active
faults inside the PLC, whether they are indicated or not.
7 Electrical and thermal characteristics
Details of the electrical and thermal characteristics of devices are given in the
associated technical documents (installation manuals, service instructions).
8 Maintenance
Troubleshooting procedure
Control system equipment should only be repaired by qualified personnel (after
sales service engineer, or technician approved by Schneider Automation SA). Only
certified replacement parts or components should be used.
Before performing any operation on equipment, always cut the power supply off
and mechanically lock any moving parts.
Replacement and recycling of used batteries
Use batteries of the same type as the originals and dispose of defective batteries
in the same way as toxic waste.
3
ENGLISH
Presentation
A wide range of high performance, increased capacity processors is offered to best respond to
the various user requirements.
TSX 57 sequential processors which can be integrated in TSX RKY racks :
TSX P57 102, TSX P57 202, TSX P57 252, TSX P57 302, TSX P57 352, TSX P57
402, TSX P57 452 processors
PMX 57 process control processors which can be integrated in TSX RKY racks :
TPMX P57 102, TPMX P57 202, TPMX P57 352, TPMX P57 452 processors
TSX/PMX 57 processors manage an entire PLC station comprising the discrete I/O,
analog I/O and application-specific modules (counter, axis control, stepper control, communication, etc) distributed over one or more racks connected on Bus X.
Each processor integrates :
a protected internal RAM memory which can receive the application program and can
be extended by a PCMCIA memory card (RAM or FLASH EPROM)
a realtime clock
2 terminal ports (TER and AUX) which enable simultaneous connection of several
devices (programming terminal, man-machine interface terminal, etc)
a slot for a PCMCIA communication card (Modbus+, FIPWAY, FIPIO Agent, UNI-TELWAY,
serial links).
a FIPIO master link on some processors
The application program is created using PL7 Junior or PL7 Pro software which offers :
4 programming languages
a multitasking software structure (master task and fast task, event processing)
modification of currently running programs, etc.
Physical description
TSX P57 102/202/252
TSX P57 302/352
TPMX P57 102
1
2
3
4
5
6
7
Standard format
4
1
2
3
4
5
6
7
Double format
ENGLISH
Catalog summary
TSX 57 processors
References
TSX P57 v 102
202
TSX RKY 12EX racks
2
8
TSX RKY 4EX/6EX/8EX racks 4
16
Module slots (1)
21 [27] 87 [111]
I/O profile (2)
Fixed Fixed
In-rack discrete I/O (3)
512
1024
In-rack analog I/O
24
80
App-specific channels (4)
8
24
Network connection : FIPWAY,1
1
ETHWAY/TCP_IP, Modbus +
Integrated FIPIO connection
Third party fieldbus connection 1
AS-i sensors/actuators
2
4
fieldbus connection
Internal memory (5)
(K16) 32
48
Extension memory
(K16) 64
128
PMX 57 processors
References
TPMX P57 v
TSX RKY 12EX racks
TSX RKY 4EX/6EX/8EX racks
Module slots (1)
I/O profile (2)
In-rack discrete I/O (3)
In-rack analog I/O
App-specific channels (4)
Control loops
Network connection : FIPWAY,
ETHWAY/TCP_IP, Modbus +
Integrated FIPIO connection
Third party fieldbus connection
AS-i sensors/actuators
fieldbus connection
Internal memory (5)
(K16)
Extension memory
(K16)
252
8
16
87 [111]
Fixed
1024
80
24
1
302
8
16
87 [111]
Fixed
1024
128
32
3
352
8
16
87 [111]
Fixed
1024
128
32
3
402
8
16
87 [111]
Flexible
2040
255
48
4
452
8
16
87 [111]
Flexible
2040
255
48
4
1
1
4
2
8
1
2
8
2
8
1
2
8
64
128
64
256
80
256
96
256
96/112
256
102
2
4
21 [27]
Fixed
512
24
8
10
1
202
8
16
87 [111]
Fixed
1024
80
24
10
1
352
8
16
87 [111]
Fixed
1024
128
32
10
3
452
8
16
87 [111]
Flexible
2040
255
48
10
4
1
4
1
2
8
1
2
8
48
64
48
128
80
128
96/112
256
(1) For standard format modules, except power supply module and processor.
21 slots with 2 TSX RKY 12EX racks, 27 slots with 4 TSX RKY 8EX racks,
87 slots with 8 TSX RKY 12EX racks, 111 slots with 16 TSX RKY 8EX racks,
(2) Fixed I/O profile : the number of in-rack discrete I/O, analog I/O, application-specific channels are cumulative
Flexible I/O profile : the number of in-rack discrete I/O, analog I/O, application-specific channels
are not cumulative, distribution is defined by a formula (see characteristics section).
(3) I/O on the FIPIO bus, third party fieldbus and AS-i fieldbus are to be counted additionally.
(4) Application-specific channels = counter, axis control, stepper control, communication, etc (see
characteristics section : Number of various application-specific channels).
(5) On TSX/TPMX P57 452 : if the application is stored in the internal RAM, memory capacity = 96 Kwords;
if the application is stored in the PCMCIA card, internal RAM memory capacity = 112 Kwords.
PS 00 01 02 03 04 05 06
For mounting modules in the rack, refer to the rack installation guide.
ENGLISH
Installation/Mounting
ENGLISH
Auxiliary functions
Terminal port and auxiliary port
Two 8-pin mini-DIN connectors (non-isolated RS 485 link) are
used to connect :
- TER : an FTX terminal / PC compatible or to connect the
PLC to the UNI-TELWAY bus via the TSX P ACC 01
isolation box. This port supplies 5 V to power the peripheral
which is connected to it.
- AUX : a man-machine interface terminal or a printer. This
port does not supply the 5 V power.
The default setting for the terminal ports is UNI-TELWAY
master communication mode at 19200 bauds. They can also
be configured for UNI-TELWAY slave mode or ASCII
characters.
Slot for PCMCIA communication card
This slot, on the front panel of the processor, can take a type 3
PCMCIA communication card :
- TSX SCP 111 : RS 232 D multiprotocol
- TSX SCP 112 : 20 mA current loop multiprotocol
- TSX SCP 114 : RS 485 multiprotocol, compatible with
isolated RS 422
- TSX MBP 100 : Modbus +
- TSX FPP 10 / 20 : FIPIO Agent / FIPWAY
- TSX MDM 10 : Modem
(1) When the application is stored in the internal RAM, memory capacity is limited to
96 Kwords.
When the application is in the card, the capacity of the internal RAM memory is
112 Kwords.
ENGLISH
ENGLISH
A memory card can be inserted or removed with the POWER ON (causes a cold
start). To become operational, a memory card must be fitted with a handle.
If the program contained in the PCMCIA memory card includes the RUN AUTO
option, the processor will start automatically in RUN after the card has been
inserted.
RAM/32 K16
RAM/64 K16
RAM/128 K16
RAM/256 K16
128 K16
128 K16
128 K16
640 K16
Flash/Eprom
32 K16
Flash/Eprom
64 K16
processors
P 57 4i2
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
128 K16
128 K16
Yes
Yes
No
No
Yes
Yes
Yes
No
Yes
Yes
Yes
Yes
128 K16
Yes
Yes
Yes
128 K16
Yes
Yes
Yes
(5x128K16)
10
the processor is removed the date and time information will be lost after a certain
! Iflength
of time (see below).
Duration of backup for the internal RAM and realtime clock
- Battery backup period
Ambient temperature when not operating
30C 40C 50C 60C
Backup
PLC off 12 hours/day
5 years 3 years 2 years 1 year
period
PLC off 1 hour/day
5 years 5 years 4, 5 years 4 years
- Standby backup while the battery is being replaced (PLC off) or while a power supply module
or processor is removed. Intervention time is limited; after a certain time, the data in the RAM
memory may be lost.
Ambient temperature
20C
30C 40C
50C
during power down
Backup period
2h
45 min 20 min 8 min
11
ENGLISH
ENGLISH
TSXP57452
TPMXP57352
TPMXP57452
TSX FP
TSX FP
- ATV16 variable speed controllers
ACC12
ACC12
- devices conforming to standard profiles etc.
A 9-pin SUB D connector on the front panel provides connection to the FIPIO bus using a TSX
FP ACC12 connector.
Note : complete installation of a FIPIO bus (architecture type, type of wiring to be used, wiring
accessories, etc) is described in the FIPIO bus reference manual.
12
Languages
102
202
2
4
21 [27]
512
24
8
2
1
2
8
8
16
16
87 [111]87 [111]
1024 1024
80
80
24
24
2
2
1
1
1
1
1
4
4
252
fixed
Yes
fixed
Yes
fixed
Yes
32
64
96
48
128
176
64
128
192
1
1
32
1
1
64
1
1
64
(1) For standard format modules, except power supply module and processor.
21 slots with 2 TSX RKY 12EX racks, 27 slots with 4 TSX RKY 8EX racks,
87 slots with 8 TSX RKY 12EX racks, 111 slots with 16 TSX RKY 8EX racks,
(2) Application-specific channels = counter, axis control, stepper control, communication, etc (see
characteristics section : Number of various application-specific channels).
(3) INTERBUS-S, PROFIBUS-DP
(4) Fixed I/O profile : the number of in-rack discrete I/O, analog I/O, application-specific channels is cumulative.
Flexible I/O profile : the number of in-rack discrete I/O, analog I/O, application-specific channels
is not cumulative (see characteristics section).
(5) Protected by battery located in the power supply module.
(6) 65% Boolean / 35% Numerical.
13
ENGLISH
Characteristics
Characteristics
Processors
TSX P57 v
Maximum characteristics for the station
TSX RKY 12EX racks
TSX RKY 4EX/6EX/8EX racks
Module slots (1)
In-rack discrete I/O on Bus X
Analog I/O on Bus X
App-specific channels on Bus X (2)
UNI-TELWAY connection (terminal port)
Network connection (FIPWAY, ETHWAY/TCP_IP, Modbus+)
Integrated master FIPIO connection
Third party fieldbus connection (INTERBUS-S, etc) (3)
AS-i fieldbus connection
Functions
I/O profile (4)
Protectable realtime clock
Memory
Internal RAM (5)
(K16)
Max. extension memory
(K16)
Maximum memory
(K16)
Application structure
Master task
Fast task
Event processing (1 event has priority)
Execution time for 1K instructions (6)
Internal RAM
PCMCIA card
Programming software
Languages
302
352
402
8
16
87 [111]
1024
128
32
2
3
2
8
8
16
87 [111]
1024
128
32
2
3
1
2
8
8
8
16
16
87 [111] 87[111]
2040 (7) 2040 (7)
255 (7) 255 (7)
48 (7) 48 (7)
2
2
4
4
1
2
2
8
8
452
fixed
Yes
fixed
Yes
flexible flexible
Yes
Yes
64
256
320
80
256
336
96
256
352
96/112
256
368
1
1
64
1
1
64
1
1
64
1
1
64
(1) For standard format modules, except power supply module and processor.
21 slots with 2 TSX RKY 12EX racks, 27 slots with 4 TSX RKY 8EX racks,
87 slots with 8 TSX RKY 12EX racks, 111 slots with 16 TSX RKY 8EX racks.
(2) Application-specific channels = counter, axis control, stepper control, communication, etc (see
characteristics section : Number of various application-specific channels).
(3) INTERBUS-S, PROFIBUS-DP
(4) Fixed I/O profile : the number of in-rack discrete I/O, analog I/O, application-specific channels is cumulative
Flexible I/O profile : the number of in-rack discrete I/O, analog I/O, application-specific channels
is not cumulative (see characteristics section).
(5) Protected by battery located in the power supply module.
On TSX P57 452 : if the application is stored in the internal RAM , memory capacity = 96 Kwords;
if the application is stored in the PCMCIA card, internal RAM memory capacity = 112 Kwords.
(6) 65% Boolean / 35% Numerical.
(7) Maximum non-cumulative numbers.
14
(1) For standard format modules, except power supply module and processor.
21 slots with 2 TSX RKY 12EX racks, 27 slots with 4 TSX RKY 8EX racks,
87 slots with 8 TSX RKY 12EX racks, 111 slots with 16 TSX RKY 8EX racks.
(2) Application-specific channels = counter, axis control, stepper control, communication, etc. See
definition and number of the various application-specific channels.
(3) INTERBUS-S, PROFIBUS-DP
(4) Fixed I/O profile : the no. of discrete and analog I/O and application-specific channels is cumulative.
Flexible I/O profile : the number of in-rack discrete I/O, analog I/O, application-specific channels
is not cumulative (see characteristics section).
(5) Protected by battery located in the power supply module.
On TSX P57 452 : when the application is stored in the internal RAM, memory capacity = 96 Kwords;
when the application is in the PCMCIA card, internal RAM memory capacity = 112 Kwords.
(6) 65% Boolean / 35% Numerical.
(7) Maximum non-cumulative numbers.
15
ENGLISH
Electrical characteristics
Processors
Dissipated power
Typical
2.2 W
2.25 W
Maximum
3W
3.25 W
500 mA
1300 mA
750 mA
1700 mA
2.5 W
6.5 W
3.75 W
8.5 W
1350 mA
1750 mA
6.75 W
8.75 W
Motion
control
Weighing
Communication
TSX CTY 2A
TSX CTY 2C
TSX CTY 4A
Axis
TSX CAY 21
TSX CAY 41
Stepper
TSX CFY 11
TSX CFY 21
TSX ISP 100
Serial link
TSX SCP 11ii (in the processor)
TSX SCP 11ii (in TSX SCY 21601)
TSX JNP 11ii (in TSX SCY 21601)
TSX SCY 21601 (integrated channel)
FIPIO Agent TSX FPP10 (in the processor)
FIPIO Master integrated in the processor
Modem
TSX MDM 10
Appli-spec.
channel
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
Yes
Yes
Yes
No
No
Yes
Number
2
2
4
2
4
1
2
1
0 (*)
1
1
1
0 (*)
0 (*)
1
(*) channels not to be taken into account when calculating the maximum number of application-specific
channels supported by the processor.
16
Note : If system RAM usage is greater than 8800 bytes, the processor will be in
NOT CONFIGURED state after the application has been loaded.
The table below lists the level of system RAM usage for each type of module.
Type of module
Discrete I/O 8 or 16 channels : TSX DEY / DSY
Discrete I/O 28 channels : TSX DMY
Discrete I/O 32 or 64 channels (1) : TSX DEY / DSY
Security : TSX PAY
Remote Bus X : TSX REY 200
Analog 4,8,16 channels : TSX AEY/ASY
Counting 1,2,4 channels : TSX CTY
Axis control 2,3,4 channels : TSX CAY
Stepper motor control 1,2 channels : TSX CFY
Weighing : TSX ISP Y100
Serial links : TSX SCP 11
Serial link : TSX SCP 2160
Modem : TSX MDM 10
AS-i fieldbus : TSX SAY 100
FIPIO Agent bus : TSX FPP10
Third party fieldbus INTERBUS-S : TSX IBY100
PROFIBUS-DP : TSX PBY 100
Network : ETHWAY : TSXETY110/120/210,
Modbus + : TSX MBP 100
FIPWAY : TSX FPP20
120
80
40
21
85
30
30
95
25
25
60
25
25
25
(1) Combining tasks (MAST, FAST) in a group or groups of channels in a 64-channel discrete I/O
module generates system RAM memory usage equivalent to 20 additional bytes per group of
channels.
17
ENGLISH
I/O profiles
- Fixed I/O profile : the maximum number of in-rack discrete I/O, analog I/O and
application-specific channels shown in the various characteristics tables is cumulative.
- Flexible I/O profile : the maximum number of in-rack discrete I/O, analog I/O and
application-specific channels shown in the various characteristics tables for TSX/TPMX P57
42 processors is not cumulative.
Each channel and group of channels (discrete, analog, application-specific) occupies
space in the internal RAM and system RAM memory; the latter is limited to 8800 bytes. The
user must check the system RAM usage in the various modules and application-specific
channels used in the station to ensure thatsystem RAM usage is less than 8800 bytes.
Presentation
Modularity
Connection
64 I or 64 O
32 I or 32 O
32 I or 28 I/O
16 I
64 I or 64 O
32 I or 32 O
8/16 I or 8/16 O
8 or 16 O
HE 10
connectors
Connection
Screw
terminal
blocks
(Terminal
blocks not
shown)
Physical description
Modules with HE 10 connectors
1 Display block
2 HE10 connectors protected by a cover. They enable
connection of the sensors and preactuators either directly
via preformed cables, or via TELEFAST 2 connection subbases.
18
Reference label
This removable label is supplied with the module, to be placed
inside the door (3). Printed on both sides, it displays the
following information :
- door closed : module reference and type of channel. In the
space provided, the user enters the module address and
channel symbols,
- door open : wiring of inputs and/or outputs, with channel
numbers and connection terminal numbers.
4
2
Catalog summary
TSX DEY .. input modules
Reference
DEY 08 D2
DEY 16 D2
DEY 16 D3
DEY 16 A2
DEY 16 A3
DEY 16 A4
DEY 16 A5
DEY 16 FK
DEY 32 D2K
DEY 32 D3K
DEY 64 D2K
Modularity
8 (1)
16 (1)
16 (1)
16 (2)
16 (2)
16 (2)
16 (2)
16 (3)
32 (3)
32(1)
64 (3)
Connect.
Ter. block
Ter. block
Ter. block
Ter. block
Voltage
24 VDC
24 VDC
48 VDC
24 VDC
24 VAC
Ter. block 48 VAC
Ter. block 115 VAC
Ter. block 230 VAC
HE10
24 VDC
HE10
24 VDC
HE 10
48 VDC
HE10
24 VDC
Isolation
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Logic
Filtering IEC 1131
Positive
4 ms
Type 2
Positive
4 ms
Type 2
Positive
4 ms
Type 2
Negative
10 ms
50/60 Hz Type 2
50/60 Hz Type 2
50/60 Hz Type 2
50/60 Hz Type 1
Positive 0.1..7.5 ms Type 1
Positive
4 ms
Type 1
Positive
4 ms
Type 2
Positive
4 ms
Type 1
ENGLISH
ENGLISH
Logic
Pos.
Pos.
Pos.
Pos.
Pos.
Protection Response
time
Yes (1)
1.2 ms
Yes (1)
0.2 ms
Yes (1)
0.2 ms
Yes (1)
1.2 ms
Yes (1)
1.2 ms
No
0 v1<8ms
1 v0<10ms
Yes (2)
Yes (2)
No
Yes (2)
No
Pos.
Pos.
Yes (2)
Yes (1)
Yes (1)
0 v1<10ms
1 v0<15ms
0 v1<10ms
1 v0<10ms
1.2 ms
1.2 ms
(1) Outputs have an integrated device for protection against short-circuits and overloads.
Modules are protected against polarity inversions.
(2) Outputs are protected by interchangeable fuses, accessed via the module front panel.
(3) A device automatically cuts off the outputs when the terminal block is unlocked.
(4) The output fallback can be configured for all modules, with the exception of triac output
modules.
(5) All outputs are isolated.
( T )Transistor outputs
(R) Relay outputs
(S)Triac outputs
0.5 A
Note : Outputs have an integrated device for protection against short-circuits and overloads.
Modules are protected against polarity inversions.
All inputs and outputs are isolated.
(T)Transistor outputs
20
Modules can be inserted in and removed from the rack when the rack is powered
up; however, the sensor and preactuator supply must be off and the terminal block
disconnected.
Functions
Current generator inputs
24 VDC and 48 VDC inputs are "current generator" type. Although the input voltage may be
higher than 11 V (for 24 VDC inputs) or 20 V (for 48 VDC inputs), the input current is constant.
Protecting DC solid state outputs
All protected solid state outputs have a device which detects the appearance of an overload or
a short-circuit when an output is active. Any such fault deactivates the output (tripping) and the
fault is signalled (the indicator lamp of the faulty channel flashes and the processor I/O indicator
lights up). To use an output after tripping, it must be reactivated.
Reactivating outputs
Reactivation of a tripped output can be automatic or controlled depending on the option selected
during configuration. Reactivation is required for solid state DC outputs or for relay and triac outputs
protected by interchangeable fuses. It is performed on groups of 8 channels, but has no effect on
channels which have not been activated or are not faulty.
If reactivation is automatic, it is executed every 10 s by the module, until the fault disappears,
enabling it to be taken into account.
If reactivation is controlled by the application program or via an operator terminal, it will be taken
into account if the fault has disappeared. The minimum time between two reactivations is 10 s.
Output fallback
On a blocking fault, all module outputs are set to a state determined by the user during
configuration : maintain state, fallback to 0 or fallback to 1.
Sharing I/O
Each module is split functionally into groups of 8 channels which may be assigned to the various
application tasks (for example, for a module with 16 channels, channels 0 to 7 can be assigned
to the MAST task and channels 8 to 15 to the FAST task).
Channels of the same group have common operating modes and function management
(fallback and reactivation of outputs).
Programmable input filtering
TSX DEY 16FK and TSX DMY 28FK/28RFK modules configure the input filter time between 0
and 7.5 ms (4 ms by default).
To avoid taking account of bounce when mechanical contacts are closed, it is advisable
to use a filter time greater than 3 ms.
21
ENGLISH
Installation / Mounting
ENGLISH
Event management
TSX DEY 16FK and TSX DMY 28FK modules allow up to 16 inputs to be configured, enabling events
to be taken into account and processed immediately by the processor (processing on an interrupt).
Monitoring the presence of the terminal block
All terminal block modules have a device which checks that the terminal block is on the module.
A fault is signalled if the terminal block is missing or if it is not properly attached to the module.
Monitoring short-circuits and overloads
Solid state output modules have a facility which monitor the state of the load. A short-circuit or
overload at one or more outputs causes a fault to appear and the relevant outputs to trip.
Monitoring sensor voltage
All input modules include a facility for monitoring that the sensor and module supply voltage is
sufficient to ensure correct operation of the input channels. If this voltage drops below a defined
threshold, a fault is signalled.
22
%Q5.20
%I5.3
%I5.2
%I5.4
%Q5.25
%Q5.20
%I5.3
%I5.2
%I5.4
ERR 2
ERR 2
%I5.8 ERR 3
%I5.8 ERR 3
%I5.7
%Q
Val Monostable 5.25
Sel
%I5.7
A more detailed description of the various function blocks and their installation using software
can be found in the application-specific manual TLS DS 57 PL7 33E - Volume 1 - part B).
23
ENGLISH
Examples
ENGLISH
5.5 mm
max.
Terminal / Wire
2
brown
4
yellow
6
pink
8
red
10
purple
12
red-blue
14
brown-green
16
yellow-brown
18
gray-brown
20
pink-brown
Module
Preformed cable
:
:
:
2.0 N.m
0.8 N.m
0.5 N.m
25
ENGLISH
GeneralintroductiontodiscreteI/Omodules
ENGLISH
08D2/16D2
24 VDC
7 mA
11 V
6.5 mA
(U = 11 V)
5V
2 mA
1930 V
(1)
4 k
positive
Type 2
current sink
Yes
IEC 947-5-2
> 18 V
< 14 V
1500 V rms
55 / 80 mA
25 +(Nx 7) mA
1 +(Nx 0.15) W
16A2
24 VAC
15 mA
10 V
6 mA
(U = 10 V)
5 V/3 mA
4763 Hz
2026 V
1.6 k
Type 2
resistive
IEC 947-5-2
> 18 V
< 14 V
1500 V rms
80 mA
15 + (Nx15)
1+(0.35xN) W
(2) N
16D3
48 VDC
7 mA
30 V
6.5 mA
(U = 30 V)
10 V
2 mA
3860 V
7 k
positive
Type 2
current sink
Yes
IEC 947-5-2
> 36 V
< 24 V
1500 V rms
80 mA
25 +(Nx 7) mA
1 +(Nx 0.3) W
16A2
24 VDC
16 mA
Ual - 14 V
6.5 mA
Ual - 5 V
2 mA
1930 V
(1)
1.6 k
negative
resistive
Yes
IEC 947-5-2
> 18 V
< 14 V
1500 V rms
80 mA
15 +(Nx 15) mA
1 +(Nx 0.4) W
16A3
16A4
16A5
48 VAC
100..120 VAC 200..240 VAC
16 mA
12 mA
15 mA
29 V
74 V
159 V
6 mA
6 mA
6 mA
(U = 29 V) (U = 74 V)
(U = 159 V)
10 V/4 mA 20 V/4 mA 40 V/4 mA
4763 Hz 4763 Hz 4763 Hz
4052 V
85132 V 170264 V
3.2 k
9.2 k
20 k
Type 2
Type 2
Type 1
capacitive
capacitive
capacitive
IEC 947-5-2
IEC 947-5-2
IEC 947-5-2
> 36 V
> 82V
> 164V
< 24 V
< 40 V
< 80 V
1500 V rms 1500 V rms 2000 V rms
80 mA
80 mA
80 mA
16 + (Nx16) 15 + (Nx15) 12 + (Nx12)
1+(0.35xN) W 1+(0.35xN) W 1+(0.35xN) W
= number of channels at 1
GeneralintroductiontodiscreteI/Omodules
16FK
32D2K
64D2K
24 VDC
24 VDC
24 VDC
3.5 mA
3.5 mA
3.5 mA
11 V
11 V
11 V
3 mA
3 mA
3 mA
5V
5V
5V
1.5 mA
1.5 mA
1.5 mA
1930 V
1930 V
1930 V
(1)
(1)
(1)
6.3
6.3
6.3
current sink
current sink
current sink
positive
positive
positive
Type 1
Type 1
Type 1
Yes
No
No
Yes
Yes
Yes
> 18 V
> 18 V
> 18 V
< 14 V
< 14 V
< 14 V
1500 V rms
1500 V rms
1500 V rms
250 mA
135 mA
155 mA
20 +(Nx3.4) mA 30 +(Nx3.5) mA 60 +(Nx3.5) mA
1.2 +(Nx0.1) W 1 +(Nx0.1) W
1.5 +(Nx0.1) W
(2) N = number of channels at 1
32D3K
48 VDC
7 mA
30 V
6.5 mA (when U = 30V)
10 V
2 mA
3860 V
6.3 k
current sink
positive
Type 2
Yes
Yes
> 36 V
< 24 V
1500 V rms
300 mA
50 +(7xN) mA
2.5 +(Nx0.34) W
27
ENGLISH
Voltage
Current
Limit values
Voltage
(for U 30 or 34 V,
Curr. / chan.
ripple included)
Curr./module
Tungsten filament lamp
power
Leakage current
at state 0
Residual voltage
at state 1
Min load impedance
Response time
Preactuator voltage
OK
monitoring threshold
Fault
Dielectric strength (50/60 Hz, 1 min)
Consumption
typically 5 V
preactuator supply
Dissipated power (12)
08T2
16T2
24 VDC
0.5 A
1930 V (1)
0.625 A
4A/7A
6W
08T22
08T31
24 VDC
48 VDC
2A
1A
1930 V (1) 3860 V
2.5 A
1.25 A
14 A
7A
10 W
10 W
< 0.5 mA
< 1 mA
< 1.2 V
< 0.5 V
48
12
1.2 ms
200s
> 18 V
> 16 V
< 14 V
< 14 V
1500 V rms 1500 V rms
55 / 80 mA 55 mA
30/ 40 mA
30 mA
1.1+(0.75xN)W 1.3+(0.2xN)W
16T3
48 VDC
0.25 A
3860 V
0.31 A
4A
6W
< 1 mA
0.5 mA
<1V
< 1.5 V
48
192
300s
1.2 ms
> 36 V
> 36 V
< 24 V
< 24 V
1500 V rms 1500 V rms
55 mA
80 mA
30 mA
40 mA
2.2 +(0.55xN)W2.4 +(0.85xN)W
28
08R5 / 16R5
10...34 VDC
19...264 VAC
3A
24 VAC
48 VAC
50 VA (5)
50 VA (6)
110 VA (4)
24 VAC
48 VAC
24 VA (4)
10 VA (10)
24 VA (8)
24 VDC
24 W (6)
40 W (3)
24 VDC
10 W (8)
24 W (6)
< 8 ms
< 10 ms
2000 V rms
55 / 80 mA
(8.5 x N) mA
0.25 + (0.2 x N) W
100..120VAC 200..240VAC
110 VA (6) 220 VA (6)
220 VA (4)
100..120 VAC 200..240 VAC
10 VA (11) 10 VA (11)
50 VA (7)
50 VA (9)
110 VA (2) 110 VA (6)
220 VA (1)
ENGLISH
08R4D
not allowed
19..143 VDC
5A
(max 6 A per common)
24 VDC
48 VDC
100..130 VDC
50 W (6)
100 W (6)
220 W (6)
100 W (3)
200 W (3)
440 W (3)
24 VDC
48 VDC
110 VDC
20 W (8)
50 W (8)
110 W (8)
50 W (6)
100 W (6)
220 W (6)
< 10 ms
< 15 ms
2000 V rms
55 mA
(10 x N) mA
0.25 + (0.24 x N) W
08R5A
19...60 VDC
19...264 VAC
5A
(max. 6 A per common)
24 VAC
48 VAC
100..120 VAC 200..240 VAC
100 VA (5) 100 VA (6) 220 VA (6) 440 VA (6)
200 VA (4) 440 VA (4)
24 VAC
48 VAC
100..120 VAC 200..240 VAC
50 VA (4)
20 VA (10) 20 VA (11) 20 VA (11)
50 VA (8)
110 VA (7) 110 VA (9)
220 VA (2) 220 VA (6)
440 VA (1)
24 VDC
48 VDC
24 W (6)
50 W (6)
100 W (3)
24 VDC
48 VDC
10 W (8)
24 W (8)
24 W (6)
50 W (6)
< 10 ms
< 15 ms
2000 V rms
55 mA
(10 x N) mA
0.25 + (0.24 x N) W
29
Triac outputs
TSX DSY module reference
Operating voltage
Permissible current
TSX DSY 08S5
TSX DSY 16S5
Response
Switch on
time
Switch off
Isolation (50/60 Hz, 1 min)
Consumption
TSX DSY 08S5
5 V typical
TSX DSY 16S5
Dissipated power TSX DSY 08S5
TSX DSY 16S5
08S5/16S5
16S4
41..264 VAC
20..132 VAC
2 A / channel - 12 A / module 1 A / channel - 12 A / module
1 A / channel - 12 A / module
10 ms
10 ms
10 ms
10 ms
2000 V rms
2000 V rms
125 mA
220 mA
220 mA
0.5 W + 1 W/A per output 0.85 W + 1 W/A per output
0.85 W + 1 W/A per output
30
64T2K
24 VDC
0.1 A
1930 V (1)
0.125 A
5A
1.2 W (maximum)
< 0.1 mA when U = 30 V
< 1.5 V when I = 0.1 A
220
Yes : 3 max
1.2 ms
> 16 V
< 14 V
1500 V rms
155 mA
60 mA
2.4 + (0.1 x N) W
Input characteristics
TSX DMY module reference
Nominal input
values
Input limit
at state 1
values
at state 0
Voltage
Current
Voltage
Current
Voltage
Current
Sensor supply
(ripple included)
Input impedance (at U nominal)
Type of input
Paralleling of inputs
Compatibility 2-wire/3-wire prox. sensor
Sensor voltage
OK
monitoring threshold
Fault
Dielectric strength (50/ 60 Hz, 1 min)
Consumption
5 V typical
24 V typical sensor
Dissipated power (1)
(1) N = number of channels at 1
Output characteristics
TSX DMY module reference
Nominal output
Voltage
values
Current
Output limit
Voltage
values
Current / channel
Current / module
Tungsten filament
lamp power
Leakage current
at state 0
Residual voltage
at state 1
Minimum load impedance
Response time
Preactuator voltage
OK
monitoring threshold
Fault
Dielectric strength (50/60 Hz, 1 min)
Consumption
24 V preactuator
Dissipated power
ENGLISH
28FK / 28RFK
24 VDC
500 mA
1930 V (up to 34 V (1 h / 24 h)
0.625 A
4A
6W
< 1 mA
< 1.2 V
48
0.6 ms
> 18 V
< 14 V
1500 V rms
30/40 mA
1 W + 0.75 W per output at 1
31
Maintenance / Diagnostics
The status lamps on the front panel of the module,
enable fast diagnostics of the following :
3 module status lamps provide information on
the module operating mode
- RUN (green) : module status (on : normal
operation; off : faulty module)
- ERR (red) : internal faults (on : module failure; flashing : communication fault)
- I/O (red) : external faults (on : overload, shortcircuit, sensor/ preactuator voltage fault;
flashing : terminal block fault)
RUN ERR
I/O
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
28/32/64-channel module
RUN ERR
+ 32 I / O
0
1
2
3
4
5
6
7
Pushbutton
32
16-channel module
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Status O n
Flashing
Off
Normal operation
ERR
Internal fault
module failure
I/O
Communication fault if
RUN lamp on
Module not configured if
RUN lamp off (1)
Terminal block fault
Module faulty
or switched off
No module
fault
Lamps
RUN
0...i
ENGLISH
No external
fault
Channel at state 0
Operating conditions
Operating temperature
Relative humidity
Operating altitude
Withstand to vibrations
shocks
Withstand to electrostatic discharge
Immunity to
electromagnetic fields
rapid transients
shock waves
damped oscillating waves
Withstand to LF interference
Storage temperature
Mechanical safety
060 C
1095% (without condensation)
02000 m
IEC 68-2-6, Fc test, severity 2 g
IEC 68-2-27, Ea test
IEC 1000-4-2, level 3
IEC 1000-4-3, level 3
IEC 1000-4-4, level 3
IEC 1000-4-5
IEC 1000-4-12
IEC 1131-2
-25+70 C
IP 20 with TSX RKA 01 cover
33
Sensors
Inputs
1
2
3
6
7
Inputs
1
2
4
5
Sensors
I0
8
9
11
13
11
10
13
12
1
3
5
7
9
11
13
15
15
14
16
15
17
17
0V
14
16
+24 VDC
12
12
14
I0
10
10
FU1
18
FU1
19
0V
+
20
+24 VDC
18
19
20
Sensors
Inputs
1
3
13
12
15
14
14
0V
+
+48 VDC
34
10
11
12
13
14
18
I0
11
10
1
3
5
7
9
11
13
12
15
14
13
16
15
17
FU1
10
12
16
10
11
8
9
6
7
Inputs
1
2
4
5
Sensors
I0
24 / 48 / 115 / 230 V
18
FU1
UVAC
15
17
19
19
20
20
Sensors
Inputs
Sensors
Inputs
I0
1
I0
10
11
11
12
13
13
14
15
16
17
18
19
20
2
3
10
11
12
10
16
FU1
+
0V
17
18
19
20
11
12
13
14
15
+24 VDC
FU1
+
0V
FU1 = 0.5 A fast blow fuse
Sensors
Pin
Wire colors
number (HE10) (TSX CDP i 01 cables)
1
White
2
Brown
3
Green
4
Yellow
5
Gray
6
Pink
7
Blue
8
Red
9
Black
10
Purple
11
Gray - pink
12
Red - blue
13
White - green
14
Brown - green
15
White - yellow
16
Yellow - brown
17
White - gray
18
Gray - brown
19
White - pink
20
Pink - brown
9
10
14
+24 VDC
7
8
12
15
5
6
14
3
4
13
1
2
15
Inputs
16
1
10
11
12
13
14
15
16
17
18
19
20
17
18
19
20
21
22
23
24
25
26
27
28
29
30
+24 VDC
FU1
+
0V
31
35
ENGLISH
ENGLISH
Sensors
Inputs
Sensors
Inputs
I0
16
1
17
19
4
6
10
11
12
13
14
21
23
25
10
27
11
12
29
13
14
31
15
16
17
18
17
19
20
0V
19
20
+48 VDC
FU1
FU1
0V
36
13
14
30
11
12
28
18
9
10
26
+48 VDC
7
8
24
16
5
6
22
15
3
4
20
5
1
2
18
15
Sensors
Inputs
Sensors
Inputs
I0
32
1
33
35
4
36
10
11
12
13
14
37
39
41
10
43
11
12
45
13
14
47
15
16
17
18
17
19
20
19
20
Sensors
+24 VDC
FU1
+
0V
Sensors
16
49
51
53
55
57
10
59
11
12
50
12
14
16
17
18
FU1
+
0V
19
20
27
28
61
13
14
63
15
16
17
18
19
20
62
+24 VDC
25
26
60
15
23
24
58
13
21
22
56
11
19
20
54
10
17
18
52
15
Inputs
48
1
13
14
Inputs
11
12
46
FU1
+
0V
9
10
44
18
7
8
42
+24 VDC
5
6
40
16
3
4
38
15
1
2
34
29
30
+24 VDC
FU1
+
0V
FU1 = 0.5 A fast blow fuse
31
37
ENGLISH
Preactuators
Outputs
Q0
1
1
2
4
5
11
10
13
12
12
15
10
11
12
13
14
15
16
FU1
Outputs
Q0
1
2
3
2
3
5
5
4
5
6
7
10
6
7
8
9
11
10
11
12
13
14
10
11
13
12
12
13
15
14
16
15
14
15
17
0V
FU2
+24 VDC
11
12
13
15
0V
10
13
19
Preactuators
8
9
11
18
6
7
18
19
20
38
+48 VDC
18
19
20
14
15
17
20
4
5
17
+24 VDC
2
3
14
16
Q0
1
14
0V
9
10
+
FU1
Outputs
1
Preactuators
Preactuators
Outputs
Preactuators
Q0
Outputs
2
1
4
6
8
10
11
13
15
10
11
13
15
12
12
6
14
14
7
16
16
17
17
18
0V
19
20
+24 VDC
7
8
FU2
5
6
0V
Q0
3
4
1
2
FU2
+48 VDC
18
19
20
Outputs
AC
load
0
MOV
19...240 VAC
1
1
FU
3
5
6
5
7
6
DC
load
FU
7
8
9
10
24 VDC +
Q0
1
2
3
C0-3
4
5
6
7
C4-7
11
12
13
14
15
16
17
18
19240 VAC
or 24 VDC
19
20
39
ENGLISH
AC
load
Outputs
0
MOV
19...240 VAC
1
1
FU
3
5
DC
load
6
5
7
6
FU
24 VDC +
7
8
9
10
11
8
9
12
11
14
13
10
FU
15
12
16
13
19240 VAC
or 24 VDC
Outputs
T0
1
2
T1
R1
3
4
5
6
*
7
8
T2
R2
9
10
11
T3
R3
12
13
4
14
*
15
16
17
18
*
19
19240 VAC
or 24 VDC
40
20
3
C0-3
4
5
6
7
C4-7
8
9
10
11
C8-11
12
13
14
15
C12-15
Preactuators
R0
19
15
FU
17
18
14
Q0
1
2
20
Preactuators
R0
R1
C0-1
5
6
*
FU
R2
FU = 6.3 A
fast blow fuse
11
12
13
14
FU
*
15
16
17
Q6
Q7
10
R3
Q4
C6-7
7
9
T3
Q3
8
T2
Q2
Q5
3
4
FU
*(24 V strap)
C4-5
T1
Q1
C2-3
Outputs
T0
Q0
18
FU
*
19
24...130 VDC
* make connection
if using 24 VAC or 24 VDC
20
Q0
Q1
C0-1
FU
*(24 V strap)
C2-3
FU
Q2
Q3
Q4
C4-5
Q5
FU
Q6
C6-7
Q7
FU = 6.3 A
fast blow fuse
FU
ENGLISH
1
2
Q0
1
4
5
2
6
7
C0-1
FU
2
3
9
C2-3
10
11
4
12
13
FU
FU = interchangeable
5 A ultra fast blow fuse
14
15
6
16
17
18
C4-5
FU
6
7
19
C6-7
20
PN
220 VAC
FU
Preactuators
Outputs
1
1
3
3
FU1
4
5
6
7
5
6
7
FU1
9
11
12
13
10
11
FU1
12
14
15
16
17
13
14
15
PN
220 VAC
18
FU1
19
20
Outputs
1
2
1
1
3
C0-3
3
5
6
7
8
9
C4-7
10
Preactuators
Q0
11
10
12
13
10
11
11
C8-11
14
15
12
13
14
12
16
14
18
17
13
15
C12-15
19
15
P N
48...240 VAC
20
1
2
3
C0-3
FU
4
5
6
7
C4-7
10
Q0
FU
8
9
10
11
C8-11
FU
12
13
14
15
C12-15
FU
FU = interchangeable
5 A ultra fast blow fuse
41
Preactuators
Outputs
Q0
10
2
3
4
5
6
7
8
9
10
10
11
12
11
13
14
13
15
16
15
17
18
19
20
11
12
12
13
14
14
15
0V
4A
ENGLISH
DiscreteI/Omoduleconnections
TSX DSY 32T2K (when using a TSX CDPi 01 preformed cable, the correspondence between
the HE10 connector pins and the wire colors is shown on page 35)
24 VDC
FU = 4 A
fast blow fuse
B
Q16
16
17
19
21
23
10
25
11
12
27
13
14
29
15
16
31
17
18
19
20
17
18
18
19
20
20
21
22
22
23
24
24
25
26
26
27
28
28
29
30
30
31
0V
42
Connect :
the + 24VDC to terminals
17 and 19
the 0V to terminals 18
and 20
Preactuators
Outputs
Preactuators
Outputs
Q32
32
Q0
33
33
35
35
5
6
8
7
9
10
43
43
14
13
16
15
10
11
12
11
13
14
13
15
16
15
17
18
19
20
13
14
14
47
15
17
18
19
20
0V
4A
0V
+
4A
12
12
47
11
46
46
10
10
45
45
44
44
8
42
12
11
42
41
41
6
40
40
39
39
4
38
38
3
3
37
37
1
2
2
36
36
34
34
24 VDC
24 VDC
Preactuators
Outputs
Preactuators
Outputs
Q48
48
49
49
4
51
51
52
53
8
10
12
14
16
28
63
21
23
10
25
11
12
27
13
14
29
15
16
31
17
18
19
20
18
20
22
24
26
28
29
30
63
0V
19
27
62
15
62
26
61
61
25
60
13
60
24
59
59
23
58
11
58
22
57
57
17
21
56
56
20
55
55
19
54
54
18
52
5
53
1
17
50
50
Q16
16
30
31
17
18
19
20
FU = 4 A
fast blow
fuse
0V
43
ENGLISH
DiscreteI/Omoduleconnections
TSX DSY 64T2K(when using a TSX CDPi 01 preformed cable, the correspondence between
the HE10 connector pins and the wire colors is shown on page 35)
DiscreteI/Omoduleconnections
ENGLISH
DiscretemixedI/Omodule
TSX DMY 28FK/28RFK (when using a TSX CDP i 01 preformed cable, the correspondence
between the HE10 connector pins and the wire colors is shown on page 35)
Preactuators
Outputs
Sensors
17
19
21
23
17
18
10
25
10
11
12
27
11
12
13
14
13
14
15
16
17
18
19
20
7
8
9
10
11
12
13
14
16
+24 VDC
0V
17
18
FU1
19
20
44
5
6
26
15
3
4
27
FU2
+24 VDC
1
2
24
25
26
22
23
24
20
21
22
I0
1
18
19
20
Inputs
Q16
16
0V
15
04
*W913294830801A*
Schneider Automation Inc.
One High Street
North Andover, MA 01845
Tl.: (1) 978 794 0800
Fax : (1) 978 975 9010
Printed in France
January 2000