10 Connections

10.3 Flanged Connections acc. to EN 1092

EN 1092 is split into two sections:
-

EN 1092-1 edition 09-2008 for steel flanges

EN 1092-2 edition 06-1997 for cast iron flanges

EN 1092 contains dimensions as well as pressure temperature ratings.

10.3.1 Pressure/Temperature Ratings acc. to EN 1092
The materials shown in the first column (material) are used generally by LESER. The p/t rating charts
on the following pages are organized by material groups. All materials listed in the same group have
the same p/t rating.
LESER standard materials
Material

Material group

Further materials of material group

0.6025

Cast iron

ISO 1083 grade 200

ISO 1083 grade 250

Ductile iron

ISO 1083 grade 350-22

ISO 1083 grade 400-15
ISO 1083 grade 400-18
EN 545 grade 420-5
ISO 1083 grade 500-7
ISO 1083 grade 600-3

3E0

1.0345
1.0348
1.0352
1.0625
ASME SA 105

5E0

1.7335
ASME SA 217 WC 6
ASME SA 217 C 5
ASME SA 335 P 12
ASME SA 182 F11 Cl 1/Cl 2/Cl 3
ASME SA 182 F12 Cl 1/Cl 2
ASME SA 387 11
ASME SA 387 12

13E0

1.4432
1.4435
1.4458
1.4539
1.4563
1.4918

1.4408

14E0

1.4401
1.4436
ASME SA 351 CF8M
ASME SA 312 TP316
ASME SA 312 TP 316 L/H
ASME SA 182 F 316
ASME SA 182 F 316 L/H
ASME SA 240 316
ASME SA 240 316 L/H

1.4581

15E0

1.4571
1.4580
ASME SA 240 316 Ti

Material

Material group

Further materials of material group

1.4462
1.4470

16E0

1.4362
1.4410
1.4469

0.7043

1.0425
1.0460
1.0619

1.7357

1.4404

Additional materials

Table 10.3.1-1: LESER standard materials and material groups acc. to EN 1092

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10.3-1

10 Connections
Overview of materials and material groups further materials
The following materials are typically not used by LESER and pressure-temperature ratings are not
listed here, but in EN 1092.
In the case that a material is not listed in EN1092, LESER can provide a proof if this material can be
used by a strength calculation or a comparison of mechanical properties with a listed material.
Further materials
Material group

Materials of material group

Malleable iron

ISO 5922 B 30-06

ISO 5922 B 32-12

ISO 5922 B 35-10

1E0

1.0432

ASME SA 106 B

1E1

1.0038

3E1

1.0425
1.0426
1.0481
ASME SA 216 WCB
ASME SA 216 WCC

ASME SA 333 6
ASME SA 515 70
ASME SA 516 70
ASME SA 537 CL1

4E0

1.5415
1.5419

ASME SA 217 WC 1
ASME SA 182 F1
ASME SA 204 A/B

6E0

1.7375
1.7380
1.7383

ASME SA 217 C 12
ASME SA 335 P5/P9/P22
ASME SA 182 F5/F9/F22 Cl 1/F22 Cl 3
ASME SA 387 5/9/22

6E1

1.7362+NT1
1.7365

1.7366

7E0

1.0488
1.1104

1.1131
1.6220

7E1

1.0566

1.1106

7E2

1.5637
1.5682
1.6212

1.6228
1.6217

7E3

1.5637
1.5638
1.5662
1.5680

1.6217
ASME SA 352 LC 2/LC 3/LC 8
ASME 350 LF 3
ASME SA 203 A/E

8E0

1.0488

1.1104

8E2

1.0477
1.0478

1.0487
ASME SA 350 LF 2 Cl 1/Cl 2

8E3

1.0562
1.0565

1.0571
1.8867

9E0

1.4922

1.4931

9E1

1.4903

10E0

1.4307
1.4306
1.4335

10E1

1.4311

11E0

1.4301

1.4948

12E0

1.4541
1.4550
1.4940
1.4941
1.4912

1.4961
ASME SA 312 TP 321/TP 321 H
ASME SA 182 F 321/321 H
ASME SA 240

13E1

1.4406
1.4429
1.4439

1.4529
1.4547

ASME SA 351 CF 8
ASME SA 312 TP 304 L/TP 304/ TP 304 H
ASME SA 182 F 304/F 304 L/F 304 H
ASME SA 240 304/304 L/304 H

Table 10.3-2: LESERs materials and material groups

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10.3-2

10 Connections
Pressure/temperature ratings acc. to EN 1092
General notes:
(1) Pressure/temperature ratings are generally calculated without considering a creep resistance.
The following p/t rating charts contain some values with a gray background. These values are
calculated with a creep resistance of 100,000 hours. Please refer to EN 1092-1 G.1.3 or G.2.1
for details.
(2) The following p/t rating charts are simplified versus the EN 1092 charts and list p/t ratings only
for limited vR values as they are used in LESER safety valves. vR is the reference value for the
thickness of a flange. If a chart has such a limit it is noted under the chart. See EN 1092-1 annex G for p/t ratings of flanges with a larger value of vR and F.2.4 for further information on vR.
(3) RT stands for reference temperature (-10C to +50C).

Material Group: cast iron (0.6025)

Class
PN 10
PN 16
PN 25
PN 40

-10

120

10
16
25
40

10
16
25
40

Maximum allowable temperature [C]

180
200
Maximum allowable pressure [bar]
9
8.4
8
14.4
13.4
12.8
22.5
21
20
36
33.6
32
150

230

250

300

7.4
11.8
18.5
29.6

7
11.2
17.5
28

6
9.6
15
24

Table 10.3.1-3: pressure/temperature ratings acc. to EN 1092-2 cast iron

Material Group: ductile iron (0.7043)

Class
PN 10
PN 16
PN 25
PN 40
PN 63

-10

120

10
16
25
40
63

10
16
25
40
63

Maximum allowable temperature [C]

150
200
250
Maximum allowable pressure [bar]
9.7
9.2
8.7
15.5
14.7
13.9
24.3
23
21.8
38.8
36.8
34.8
62
58.8
55.6

300

350

8
12.8
20
32
51.2

7
11.2
17.5
28
44.8

Table 10.3.1-4: pressure/temperature ratings acc. to EN 1092-2 ductile iron

Material Group: 3E0 (1.0425; 1.0460; 1.0619)

Class
PN 10
PN 16
PN 25
PN 40
PN 63
PN 100
PN 160
PN 250
PN 320
PN 400

RT

100

150

10
16
25
40
63
100
160
250
320
400

9,2
14,8
23,2
37,1
58,5
92,8
148,5
232,1
297,1
371,4

8,8
14
22
35,2
55,5
88
140,9
220,2
281,9
352,3

Maximum allowable temperature [C]

200
250
300
Maximum allowable pressure [bar]
8,3
7,6
6,9
13,3
12,1
11
20,8
19
17,2
33,3
30,4
27,6
52,5
48
43,5
83,3
76,1
69
133,3
121,9
110,4
208,3
190,4
172,6
266,6
243,8
220,9
333,3
304,7
276,1

350

400

450 (1)

6,4
10,2
16
25,7
40,5
64,2
102,8
160,7
205,7
257,1

5,9
9,5
14,8
23,8
37,5
59,5
95,2
148,8
190,4
238

3,2
5,2
8,2
13,1
20,7
32,8
52,5
82,1
105,1
131,4

Table 10.3.1-5: Pressure/temperature ratings acc. to EN 1092-1 3E0

Notes:
(1)

Please note that this table is only valid if vR is smaller or equal 50 millimeters
see general note (1)

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10 Connections
Pressure/temperature ratings acc. to EN 1092
Material Group: 5E0 (1.7357)

Class
PN 10
PN 16
PN 25
PN 40
PN 63
PN 100
PN 160
PN 250
PN 320
PN 400

RT

100

150

10
16
25
40
63
100
160
250
320
400

10
16
25
40
63
100
160
250
320
400

10
16
25
40
63
100
160
250
320
400

Maximum allowable temperature [C]

200
250
300
350
Maximum allowable pressure [bar]
10
10
10
9,5
16
16
16
15,2
25
25
25
23,8
40
40
40
38
63
63
63
60
100
100
100
95,2
160
160
160
152,3
250
250
250
238
320
320
320
304,7
400
400
400
380,9

400

450

460

9
14,4
22,5
36
56,7
90
144
225
288
360

8,4
13,4
21
33,7
53,1
84,2
134,8
210,7
269,7
337,1

8
12,8
20
32
50,5
80,2
128,3
200,5
256,6
320,8

Table 10.3.1-5: Pressure/temperature ratings acc. to EN 1092-1

Class
PN 10
PN 16
PN 25
PN 40
PN 63
PN 100
PN 160
PN 250
PN 320
PN 400

470

480

490

7,6
12,1
19
30,4
47,9
76,1
121,8
190,3
243,6
304,5

7,2
11,5
18
28,8
45,4
72
115,3
180,1
230,6
288,2

6,8
10,8
17
27,2
42,8
68
108,8
170
217,6
272

Maximum allowable temperature [C]

500 (1)
510 (1)
520 (1)
530 (1)
540 (1)
Maximum allowable pressure [bar]
6,5
5,5
4,4
3,7
2,9
10,4
8,8
7,1
5,9
4,6
16,3
13,8
11,1
9,2
7,2
26
22
17,9
14,8
11,6
41,1
34,8
28,2
23,4
18,3
65,2
55,2
44,7
37,1
29
104,3
88,3
71,6
59,4
46,4
163
138
111,9
92,8
72,6
208,7
176,7
143,2
118,8
92,9
260,9
220,9
179
148,5
116,1

550 (1)

560 (1)

570 (1)

2,3
3,7
5,8
9,3
14,7
23,3
37,3
58,3
74,6
93,3

1,9
3
4,7
7,6
12
19
30,4
47,6
60,9
76,1

1,5
2,5
3,9
6,2
9,9
15,7
25,1
39,2
50,2
62,8

Table 10.3.1-6: Pressure/temperature ratings acc. to EN 1092-1 5E0

Notes:
(1)

Please note that this table is only valid if vR is smaller or equal 60 millimeters
see general note (1)

Material Group: 13E0 (1.4404)

Class
PN 10
PN 16
PN 25
PN 40
PN 63
PN 100
PN 160
PN 250
PN 320
PN 400

RT

100

150

10
16
25
40
63
100
160
250
320
400

9,4
15,1
23,6
37,9
59,7
94,7
151,6
236,9
303,2
379,0

8,6
13,7
21,5
34,4
54,3
86,1
137,9
215,4
275,8
344,7

Maximum allowable temperature [C]

200
250
300
350
Maximum allowable pressure [bar]
7,9
7,4
6,9
6,6
12,7
11,9
11
10,5
19,8
18,6
17,2
16,5
31,8
29,9
27,6
26,4
50,1
47,1
43,5
41,7
79,5
74,7
69,0
66,1
127,2
119,6
110,4
105,9
198,8
186,9
172,6
165,4
254,4
239,2
220,9
211,8
318,0
299,0
276,1
264,7

400

450

500

6,4
10,2
16,0
25,7
40,5
64,2
102,8
160,7
205,7
257,1

6,2
10
15,6
25,0
39,4
62,6
100,1
156,5
200,3
250,4

6
9,7
15,2
24,3
38,4
60,9
97,5
152,3
195,0
243,8

Table 10.3.1-7: Pressure/temperature ratings acc. to EN 1092-1 13E0

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10.3-4

10 Connections
Pressure/temperature ratings acc. to EN 1092
Material Group: 14E0 (1.4408)

Class
PN 10
PN 16
PN 25
PN 40
PN 63
PN 100
PN 160
PN 250
PN 320
PN 400

RT

100

10
16
25
40
63
100
160
250
320
400

10
16
25
40
63
100
160
250
320
400

Maximum allowable temperature [C]

300
350
400
450
500
550
560
570
580
590
600
Maximum allowable pressure [bar]
9
8,4
7,9
7,4
7,1
6,8
6,7
6,6
6,5
6,4
6,3
6,2
6,1
5,6
14,5
13,4
12,7
11,8
11,4
10,9
10,7
10,5
10,4
10,3
10,1
10
9,9
8,9
22,7
21
19,8
18,5
17,8
17,1
16,8
16,5
16,3
16
15,8
15,6
15,4
14
36,3
33,7
31,8
29,7
28,5
27,4
26,9
26,4
26
25,7
25,4
25
24,7
22,4
57,3
53,1
50,1
46,8
45
43,2
42,4
41,7
41,1
40,5
40
39,5
39
35,4
90,9
84,2
79,5
74,2
71,4
68,5
67,3
66,1
65,2
64,3
63,5
62,7
61,9
56,1
145,5 134,8 127,2 118,8 114,2 109,7 107,8 105,9 104,3 103 101,6 100,3
99
89,9
227,3 210,7 198,8 185,7 178,5 171,4 168,4 165,4 163 160,9 158,8 156,7 154,7 140,4
291 269,7 254,4 237,7 228,5 219,4 215,6 211,8 208,7 206 203,3 200,6 198 179,8
363,8 337,1 318 297,1 285,7 274,2 269,5 264,7 260,9 257,5 254,1 250,8 247,6 224,7
150

200

250

Table 10.3.1-8: Pressure/temperature ratings acc. to EN 1092-1 14E0

Material Group: 15E0 (1.4581)

Maximum allowable temperature [C]

Class
PN 10
PN 16
PN 25
PN 40
PN 63
PN 100
PN 160
PN 250
PN 320
PN 400

RT

100

150

200

250

10
16
25
40
63
100
160
250
320
400

10
16
25
40
63
100
160
250
320
400

9,8
15,6
24,5
39,2
61,8
98
156,9
245,2
313,9
392,3

9,3
14,9
23,3
37,3
58,8
93,3
149,3
233,3
298,6
373,3

8,8
14,1
22,1
35,4
55,8
88,5
141,7
221,4
283,4
354,2

300

350

400

450

500

550

560

570
(1)

580
(1)

590
(1)

600
(1)

Maximum allowable pressure [bar]

8,3
8
7,8
7,6
7,5
7,4
7,4
7,3
6,7
6
5,5
13,3
12,8
12,4
12,2
12
11,9
11,8
11,7
10,7
9,7
8,8
20,8
20,1
19,5
19,1
18,8
18,6
18,5
18,3
16,7
15,2
13,8
33,3
32,1
31,2
30,6
30
29,9
29,6
29,3
26,8
24,3
22
52,5
50,7
49,2
48,3
47,4
47,1
46,6
46,2
42,3
38,4
34,8
83,3
80,4
78
76,6
75,2
74,7
74
73,3
67,1
60,9
55,2
133,3 128,7 124,9 122,6 120,3 119,6 118,5 117,3 107,4 97,5
88,3
208,3 201,1 195,2 191,6 188 186,9 185,1 183,3 167,8 152,3 138
266,6 257,5 249,9 245,3 240,7 239,2 237 234,6 214,8 195 176,7
333,3 321,9 312,3 306,6 300,9 299 296,2 293,3 268,5 243,8 220,9

Table 10.3.1-9: Pressure/temperature ratings acc. to EN 1092-1 15E0

Notes:
(1)

see general note (1)

Material Group: 16E0 (1.4462, 1.4470)

Class
PN 10
PN 16
PN 25
PN 40
PN 63
PN 100
PN 160
PN 250
PN 320
PN 400

RT

100

10,0
16,0
25,0
40,0
63,0
100,0
160,0
250,0
320,0
400,0

10,0
16,0
25,0
40,0
63,0
100,0
160,0
250,0
320,0
400,0

Maximum allowable temperature [C]

150
Maximum allowable pressure [bar]
10,0
16,0
25,0
40,0
63,0
100,0
160,0
250,0
320,0
400,0

200

250

10,0
16,0
25,0
40,0
63,0
100,0
160,0
250,0
320,0
400,0

10,0
16,0
25,0
40,0
63,0
100,0
160,0
250,0
320,0
400,0

Table 10.3.1-10: Pressure/temperature ratings acc. to EN 1092-1 16E0

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10.3-5

10 Connections
Pressure/temperature ratings below reference temperature (RT)
Lower temperature limits are described in the standards EN 13445-2 as well as AD-2000 Merkblatt
W10. The application of AD-2000 Merkblatt W10 is in compliance with the PED 97/23/EC and is used
to determine pressure/temperature ratings for temperatures below ambient temperature (RT). AD2000 Merkblatt W10 differentiates between 3 load-cases.
Load-cases
Load case I
Load case II
Load case III

No restrictions
The operating pressure may not be larger than 75% of the maximum allowable pressure
The operating pressure may not be larger than 25% of the maximum allowable pressure

Table 10.3.1-11: Overview of load cases

Minimum temperatures
Material
1.0425
1.0460
1.0619
1.4404
1.4408
1.4462

Load case
II
Minimum temperature C

III

-10

-60

-85

-200

-255

-273

-40

-60

-60

Table 10.3.1-12: Overview of minimum temperatures for different load cases

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10.3-6

10 Connections
10.3.2 Dimensions acc. to EN 1092
Flange dimensions are available from DN 15 to DN 500. The tables are sorted by classes in
ascending order. The flange dimensions depend on different flange types.
This is only an extraction of standard EN 1092-1/-2.
Only type 11 and type 21 steel flanges and type 11 cast iron flanges are used by LESER and are
listed below. Cast iron flanges in classes PN 2.5, PN 6 and PN63 arent used at LESER.
Types of flanges:

Type 11

Type 21

Figure 10.3.2-1: EN1092-1 types of flanges made of steel

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10.3-7

10 Connections
Dimensions acc. to EN 1092
All connection dimensions up to DN 50 in pressure groups PN 10 (table 10.3.2-1) PN 40 (10.3.2-4)
are equal.
Class PN 10
Connection dimensions
Outside
diameter
D

Bolt circle
diameter
K

DN

Bolt hole diameter

Number

L
Steel

Thickness

Bolting
Size

C2

Cast iron

C3
Steel

C
DG
(ductile
iron) (1),
(3)

C
GG (cast
iron) (1),
(4)

Type of flange
11
21
15
20
25
32
40
50
65
80
100
125
150
200
250
300
350
400
500

use nominal pressure of PN40 for this size

4 or 8(5)
220
250
285
340
395 (2)
445 (2)
505
565
670

180
210
240
295
350
400
460
515
620

18
18
22
22
22
22
22
26
26

19
19
23
23
23
23
23
28
28

8
8
8
8
12
12
16
16
20

M16
M16
M20
M20
M20
M20
M20
M24
M24

11

21

11

21

16
18
18
18
18
18
18
20
20
22
22
24
26
26
26
26
28

16
18
18
18
18
18
18
20
20
22
22
24
26
26
26
26
28

14
16
16
18
19
19
19
19
19
19
19
20
22
24,5
26.5
28
31.5

14
16
16
18
18
20
20
22
24
26
26
26
28
28
30
32
34

Table 10.3.2-1: EN1092-1 dimensions of flanges class PN 10

Notes:
(1)
(2)

see table 10.3.2-1 for further information about the material shortcut
for pipes and fittings of ductile iron, the outside diameter have to correspond the dimensions below:
- DN 250: D = 400 mm / - DN 300: D = 455 mm
(3) flanges class PN 10 of ductile iron can be used at sleeve pipes up to a pressure of 15 bar
(4) these flangethicknisses are also valid for flanges of ductile iron type 21-2
(5) flanges of steel acc. to EN 1092-1 shall be delivered with 8 holes,
flanges of cast iron acc. to EN 1092-2 shall be delivered with 4 holes.
Both, EN 1092-1 and EN 1092-2 allow to deviate and supply steel flanges with 4 holes and cast iron flanges with 8 holes, if
agreed between purchaser and manufacturer.
Please note that LESER delivers steel and cast iron flanges with 4 holes until further notice. This is to ensure compatibility of
flanges made of steel and flanges made of cast iron. LESER will of course supply steel flanges with 8 holes if requested.

LWN 758.00

edition: 30.06.2010

10.3-8

10 Connections
Dimensions acc. to EN 1092
Class PN 16
Connection dimensions
Outside
diameter
D

Bolt circle
diameter
K

DN

Bolt hole diameter

Number

L
Steel

Thickness

Bolting
Size

C2

Cast iron

C3
Steel

C
DG
(ductile
iron) (1),
(2)

C
GG (cast
iron) (1),
(3)

Type of flange
11
21
15
20
25
32
40
50
65
80
100
125
150
200
250
300
350
400
500

use nominal pressure of PN40 for this size

4 or 8 (4)
220
250
285
340
405 (2)
460 (2)
520
580
715

180
210
240
295
355
410
470
525
650

18
18
22
22
26
26
26
30
33

19
19
23
23
28
28
28
31
34

8
8
8
12
12
12
16
16
20

M16
M16
M20
M20
M24
M24
M24
M27
M30

11

21

11

21

16
18
18
18
18
18
18
20
20
22
22
24
26
28
30
32
36

16
18
18
18
18
18
18
20
20
22
22
24
26
28
30
32
44

14
16
16
18
19
19
19
19
19
19
19
20
22
24.5
26.5
28
31.5

14
16
16
18
18
20
20
22
24
26
26
30
32
32
36
38
42

Table 10.3.2-2: EN1092-1 dimensions of flanges class PN 16

Notes:
(1)
(2)

see table 10.3.2-1 for further information about the material shortcut
for pipes and fittings of ductile iron, the outside diameter have to correspond the dimensions below:
- DN 250: D = 400 mm / - DN 300: D = 455 mm
(3) these flangethicknisses are also valid for flanges of ductile iron type 21-2
(4) flanges of steel acc. to EN 1092-1 shall be delivered with 8 holes,
flanges of cast iron acc. to EN 1092-2 shall be delivered with 4 holes.
Both, EN 1092-1 and EN 1092-2 allow to deviate and supply steel flanges with 4 holes and cast iron flanges with 8 holes, if
agreed between purchaser and manufacturer.
Please note that LESER delivers steel and cast iron flanges with 4 holes until further notice. This is to ensure compatibility of
flanges made of steel and flanges made of cast iron. LESER will of course supply steel flanges with 8 holes if requested.

LWN 758.00

edition: 30.06.2010

10.3-9

10 Connections
Dimensions acc. to EN 1092
Class PN 25
Connection dimensions
Outside
diameter
D

Bolt circle
diameter
K

Bolt hole diameter

Number

DN

Steel

Thickness

Bolting
Size

C2

Cast iron

C3

C
DG
(ductile
iron) (1)

C
GG (cast
iron) (1),
(2)

21

11

21

Steel
Type of flange

11
21
15
20
25
32
40
50
65
80
100
125
150
200
250
300
400

11

14
16
16
18
use nominal pressure of PN40 for this size

235
270
300
360
425
485
620

190
220
250
310
370
430
550

22
26
26
26
30
30
36

23
28
28
28
31
31
37

8
8
8
12
12
16
16

M20
M24
M24
M24
M27
M27
M33

24
26
28
30
32
34
40

24
26
28
30
32
34
40

19
19
20
22
24.5
27.5
32

28
30
34
34
36
40
48

Table 10.3.2-3: EN1092-1 dimensions of flanges class PN 25

Notes:
(1)
(2)

see table 10.3.2-1 for further information about the material shortcut
these flangethicknisses are also valid for flanges of ductile iron type 21-2

Class PN 40
Connection dimensions
Outside
diameter
D

Bolt circle
diameter
K

DN

Bolt hole diameter

Number

L
Steel

Thickness

Bolting
Size

C2

C3

C
DG
(ductile
iron) (1)

C
GG (cast
iron) (1),
(2)

11

21

11

21

16
18
18
18
18
20
22
24
24
26
28
34
38
42

16
18
18
18
18
20
22
24
24
26
28
34
38
42

19
19
19
19
19
23.5
26
30
34.5
39.5

16
18
18
20
20
22
24
26
28
30
34
40
46
50

Cast iron

Steel
Type of flange

11
21
15
20
25
32
40
50
65
80
100
125
150
200
250
300

95
105
115
140
150
165
185
200
235
270
300
375
450
515

65
75
85
100
110
125
145
160
190
220
250
320
385
450

14
14
14
18
18
18
18
18
22
26
26
30
33
33

14
14
14
19
19
19
19
19
23
28
28
31
34
34

4
4
4
4
4
4
8
8
8
8
8
12
12
16

M12
M12
M12
M16
M16
M16
M16
M16
M20
M24
M24
M27
M30
M30

Table 10.3.2-4: EN1092-1 dimensions of flanges class PN 40

Notes:
(3)
(4)

see table 10.3.2-1 for further information about the material shortcut
these flangethickneses are also valid for flanges of ductile iron type 21-2

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edition: 30.06.2010

10.3-10

10 Connections
Dimensions acc. to EN 1092
Class PN 63 (steel flanges)

DN

15
20
25
32
40
50
65
80
100
125
150

Outside
diameter
D

105
130
140
155
170
180
205
215
250
295
345

Bolt circle
diameter
K

75
90
100
110
125
135
160
170
200
240
280

Connection dimensions
Bolt hole
Bolting
diameter
Number
L
Type of flange
11
21
14
4
18
4
18
4
22
4
22
4
22
4
22
8
22
8
26
8
30
8
33
8

Thickness
Size

M12
M16
M16
M20
M20
M20
M20
M20
M24
M27
M30

C2

C3

11

21

20
22
24
24
26
26
26
28
30
34
36

20
22
24
26
28
26
26
28
30
34
36

Table 10.3.2-5: EN1092-1 dimensions of flanges made of steel class PN 63

Class PN 100 (steel flanges)

DN

15
20
25
32
40
50
65
80
100
125
150

Outside
diameter
D

105
130
140
155
170
195
220
230
265
315
355

Bolt circle
diameter
K

75
90
100
110
125
145
170
180
210
250
290

Connection dimensions
Bolt hole
Bolting
diameter
Number
L
Type of flange
11
21
14
4
18
4
18
4
22
4
22
4
26
4
26
8
26
8
30
8
33
8
33
12

Thickness
Size

M12
M16
M16
M20
M20
M24
M24
M24
M27
M30
M30

C2

C3

11

21

20
22
24
24
26
28
30
32
36
40
44

20
22
24
26
28
30
34
36
40
40
44

Table 10.3.2-6: EN1092-1 dimensions of flanges made of steel class PN 100

Class PN 160 (steel flanges)

DN

15
25
40
50
65
80
100
125
150

Outside
diameter
D

105
140
170
195
220
230
265
315
355

Bolt circle
diameter
K

75
100
125
145
170
180
210
250
290

Connection dimensions
Bolt hole
Bolting
diameter
Number
L
Type of flange
11
21
14
4
18
4
22
4
26
4
26
8
26
8
30
8
33
8
33
12

Thickness
Size

M12
M16
M20
M24
M24
M24
M27
M30
M30

C2

C3

11

21

20
24
28
30
34
36
40
44
50

20
24
28
30
34
36
40
44
50

Table 10.3.2-7 EN1092-1 dimensions of flanges made of steel class PN 160

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10.3-11

10 Connections
Dimensions acc. to EN 1092
Class PN 250 (steel flanges)
Connection dimensions

DN

15
25
40
50
65
80
100
125
150

Outside
diameter

Bolt circle
diameter

Bolt hole
diameter

90
105
135
150
180
200
235
275
320

11
21
18
22
26
26
26
30
33
33
36

130
150
185
200
230
255
300
340
390

Thickness

Bolting
Number
Type of flange

4
4
4
8
8
8
8
12
12

Size

M16
M20
M24
M24
M24
M27
M30
M30
M33

C2

C3

11

21

26
28
34
38
42
46
54
60
68

26
28
34
38
42
46
54
60
68

Table 10.3.2-8: EN1092-1 dimensions of flanges made of steel class PN 250

Class PN 320 (steel flanges)

Connection dimensions

DN

15
25
40
50
65
80
100
125
150

Outside
diameter

Bolt circle
diameter

Bolt hole
diameter

130
160
195
210
255
275
335
380
425

90
115
145
160
200
220
265
310
350

L
Type of flange
11
21
18
22
26
26
30
30
36
36
39

Thickness

Bolting
Number

Size

4
4
4
8
8
8
8
12
12

M16
M20
M24
M24
M27
M27
M33
M33
M36

C2

C3

11

21

26
34
38
42
51
55
65
75
84

26
34
38
42
51
55
65
75
84

Table 10.3.2-9: EN1092-1 dimensions of flanges made of steel class PN 320

Class PN 400 (steel flanges)

Connection dimensions

DN

15
25
40
50
65
80
100

Outside
diameter

Bolt circle
diameter

Bolt hole
diameter

L
Type of flange
11
21
22
26
30
30
33
33
39

145
180
220
235
290
305
370

100
130
165
180
225
240
295

Thickness

Bolting
Number

4
4
4
8
8
8
8

Size

M20
M24
M27
M27
M30
M30
M36

C2

C3

11

21

30
38
48
52
64
68
80

30
38
48
52
64
68
80

Table 10.3.2-10: EN1092-1 dimensions of flanges made of steel class PN 400

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edition: 30.06.2010

10.3-12

10 Connections
10.3.3 Flange Facings and Finish acc. to EN 1092
Forms of flange facings are shown in Fig. 10.3.3-1 and their dimensions in Tab. 10.3.3-1.

Form A
smooth flat face

Form B
raised face (B1 and B2)

Form C
tongue

Form D
groove

Form E
male face

Form F
recess

Form G
o-ring male face

Form H
o-ring groove

Figure 10.3.3-1: EN 1092 forms of flange facings

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10.3-13

10 Connections
Dimensions of flange facings
This table gives an overview about flange facing dimensions and can be used to select a sealing or to
identify an existing sealing surface acc. to EN 1092-1 and parent standards. See chapter 3.2 for
flange thickness C.
d1
DN

PN
10

PN
16

PN
25

PN
40

PN
63

PN
100

PN
160

PN
250

PN
320

PN
400

f1

f2

f3

f4

mm

mm

mm

mm

mm

mm

mm

mm

29

39

40

28

36

50

51

35

43

57

58

42

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

15

45

45

45

45

45

45

45

45

45

45

20

58

58

58

58

58

58

58

58

58

58

25

68

68

68

68

68

68

68

68

68

68

32

78

78

78

78

78

78

78

78

78

78

51

65

66

50

40

88

88

88

88

88

88

88

88

88

88

61

75

76

60

50

102

102

102

102

102

102

102

102

102

102

73

87

88

72

65

122

122

122

122

122

122

122

122

122

122

95

109

110

94

80

138

138

138

138

138

138

138

138

138

138

106

120

121

105

100

158

158

162

162

162

162

162

162

162

162

129

149

150

128

125

188

188

188

188

188

188

188

188

188

188

155

175

176

154

150

212

212

218

218

218

218

218

218

218

218

183

203

204

182

200

268

268

278

285

285

285

285

285

285

285

239

259

260

238

250

320

320

335

345

345

345

345

345

345

292

312

313

291

300

370

378

395

410

410

410

410

343

363

364

342

350

430

438

450

465

465

465

395

421

422

394

400

482

490

505

535

535

535

447

473

474

446

450

532

550

555

560

560

560

497

523

524

496

500

585

610

615

615

615

615

549

575

576

548

4,5

5,5

4,5

2,5

mm

2,5
41

32

27

3,5

Table 10.3.3-1: EN 1092 dimensions of flange facings

Notes:
(a)
(b)

Flange sealing surfaces form C, D, E, F, G and H are not used for PN 2,5 and PN 6.
Flange sealing surfaces form G and H are used for PN 10 to PN 40 only.

Surface finish for flange faces

It is not intended that instrument measurements are taken on the faces themselves; the Ra and Rz
values as defined in EN ISO 4287 relate to reference specimens. That means an inspection is
performed visually by comparing the surface finish of the flange face with the reference specimen.
Flange facings
form
A, B1b, E, F
B2b, C, D, G, H

Machining
operation
turningc
turningc

Radius of cutting edge

mm
min.
1,0
-

Raa
m
min.
3,2
0,8

Rza
m
max.
12,5
3,2

min.
12,5
3,2

max.
50
12,5

Table 10.3.3-2: EN 1092 surface finish for flange faces

Notes:
in some applications (e.g. low temperature casting) it is necessary to define a more detailed quality inspection
Ra and Rz are defined to EN ISO 4287
B1 and B2 are forms of sealing surfaces with raised face (form B) with different surface roughnesses
B1: standard sealing surface for all pressure ratings
B2: an agreement between customer and manufacturer is required
(c) turning covers every single machining operation, in which concentrical or spiral grooves are produced
(a)
(b)

EN 1092 does further contain surface roughness requirements for the outer diameter of the flange.
The outer diameter of casted valve bodies is typically not machined (see also section 3.6), because
the outer diameter is used to clamp the body during machining.

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10.3-14

10 Connections
10.3.4 Comparison of Old DIN Flange Standards and EN 1092-1
Table 10.3.4-1 shows a comparison of old DIN standards for flanges, which were replaced by DIN EN
1092-1 and the application range of EN 1092-1.
See the table below (reference: EN 1092-1, Tab. NA.1)
DIN
(old)

Flange
type
according
to EN

Application area

2512

flanges tongue and groove sizes, insert rings PN 10 to

PN 160

PN 160
DN 4 to DN 1000

2513

male face und recess

DN 10 to DN 1000

2514

male face with groove and recess

DN 10 to DN 3000

2527

05
05
05
05
05
05
05
05

blind flange, PN 2.5

blind flange, PN 6
blind flange, PN 10
blind flange, PN 16
blind flange, PN 25
blind flange, PN 40
blind flange, PN 64 (new PN 63)
blind flange, PN 100

not specified
DN 10 to DN 500
DN 10 to DN 500
DN 10 to DN 500
DN 10 to DN 500
DN 10 to DN 500
DN 10 to DN 400
DN 10 to DN 350
no sizes, only materials /
application temperatures
DN 10 to DN 2200
DN 10 to DN 2000
DN 10 to DN 1600
DN 10 to DN 1200
DN 125 to DN 700
DN 10 to DN 300
DN 10 to DN 300
DN 10 to DN 250
DN 10 to DN 200
DN 6 to DN 100
DN 10 to DN 500
DN 10 to DN 500
DN 10 to DN 200
DN 10 to DN 250
DN 10 to DN 250
DN 10 to DN 4000
DN 10 to DN 3600
DN 10 to DN 3000
DN 10 to DN 2000
DN 10 to DN 1000
DN 10 to DN 500
DN 10 to DN 400
DN 10 to DN 350
DN 10 to DN 300
DN 10 to DN 1200

2528

2543
2544
2545
2546
2547
2548
2549
2550
2551
2566
2573
2576
2627
2628
2629
2630
2631
2632
2633
2634
2635
2636
2637a
2638a
2641a

21
21
21
21
21
21
21
21
21
13
1
1
11
11
11
11
11
11
11
11
11
11
11
11
02, 33, 32

2642a

02, 33, 32

02, 33, 32
02, 33, 32
04, 34

2655
2656a
2673a

flanges
cast steel flange, PN 16
cast steel flange, PN 25
cast steel flange, PN 40
cast steel flange, PN 64 (new PN 63)
cast steel flange, PN 100
cast steel flange, PN 160
cast steel flange, PN 250
cast steel flange, PN 320
cast steel flange, PN 400
threaded flange with socket, PN 10 to PN 16
flanges, blank for brazing and welding, PN 6
flanges, blank for brazing and welding, PN 10
weld neck flanges, PN 400
weld neck flanges, PN 250
weld neck flanges, PN 320
weld neck flange, PN 1 and PN 2.5
weld neck flange, PN 6
weld neck flange, PN 10
weld neck flange, PN 16
weld neck flange, PN 25
weld neck flange, PN 40
weld neck flange, PN 64 (new PN 63)
weld neck flange, PN 100
weld neck flanges, PN 160
lapped flange; unturned welding flange; plain flange, PN 6
lapped flange; unturned welding flange; plain flange, PN
10
lapped flange; plain flange, PN 25
lapped flange; plain flange, PN 40
lapped flange with welded flange, PN 10

Size according to
previous DIN

Size according to EN
1092-1
PN 100
DN 10 to DN 2000
PN 100
DN 10 to DN 2000
PN 100
DN 10 to DN 2000
DN 10 to DN 2000
DN 10 to DN 2000
DN 10 to DN 1200
DN 10 to DN 1200
DN 10 to DN 600
DN 10 to DN 600
DN 10 to DN 400
DN 10 to DN 350
DN 10 to DN 2000
DN 10 to DN 2000
DN 10 to DN 600
DN 10 to DN 1200
DN 10 to DN 500
DN 10 to DN 300
DN 10 to DN 300
DN 10 to DN 250
DN 10 to DN 200
DN 10 to DN 600
DN 10 to DN 600
DN 10 to DN 600
DN 10 to DN 200
DN 10 to DN 300
DN 10 to DN 250
DN 10 to DN 4000
DN 10 to DN 3600
DN 10 to DN 3000
DN 10 to DN 2000
DN 10 to DN 1000
DN 10 to DN 600
DN 10 to DN 400
DN 10 to DN 350
DN 10 to DN 300
DN 10 to DN 600

DN 10 to DN 800

DN 10 to DN 600

DN 10 to DN 500
DN 10 to DN 400
DN 10 to DN 1200

DN 10 to DN 600
DN 10 to DN 600
DN 10 to DN 600

Table 10.3.4-1: EN 1092 comparison of old DIN standards and EN 1092

Notes
(a)

replaced by DIN EN 1092-1

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10.3-15

10 Connections
10.3.5 Comparison of Flange Facings Old DIN Standards and EN 1092-1
See the table below (reference: EN 1092-1, Tab. NA.2)
Old designation according to DIN
(see table 10.3.4-1)
form A
form B
form C
form D
form E
form F
form N
form V 13
form R 13
form V 14
form R 14

New designation according to EN 1092-1

form A
form B1
a

form B2
form C
form D
form E
form F
form H
form G

) the sealing surface form B2 has to be arranged separately between customer and manufacturer. See EN 1092-1 table 2, note b

Table 10.3.5-1: EN 1092-1 comparison of flange facings old DIN standards and EN 1092-1

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10.3-16

10 Connections
10.3.6 Specific Details
Lap joint flanges
For Compact Performance safety valves LESER provides lap joint flanges, which
are not specifed in a standard, but are dimensioned sufficiently in all possible
nominal pressure ratings.
The design strength of the socket is calculated according to AD-2000. The
flange-thickness is calculated according to AD-2000 B7 and ASME section II with
a safety factoraddition of 2 mm.

Figure 10.3.6-1: Lap joint flanges

Machining of flange thickness and outer flange diameter for cast bodies
LESER is stocking cast bodies for all safety valves. Flange connections for different flange classes
(acc. to EN or ASME) can be machined from one cast body. The flange thickness and the outer
flange diameter are generally not machined and can be larger than the dimensions listed in the
applicable standard for welding neck flanges. The outer diameter of the cast flanges is left
unmachined, because the diameter is used to clamp the body in the CNC machine. The connecting
dimensions (bolt holes and raised face) always fulfil the requirements of the EN 1092 or ASME
B16.34 / ASME B16.5 standard.
This procedure is common industry practice and allows to maintain the same centre to face
dimensions independent from the flange standard. The function and the assembly of the safety valve
is not affected and the customer benefits from less cost. In case the larger outer diameter is not
accepted from an optical standpoint, it can be machined on request and at additional cost.
Flange dimensions of LESER Type 526 as well as Series 458 exceed flange dimension as mentioned
in ASME / ANSI B16.5 and DIN EN 1092. This exceed is in accordance with API Standard 526,
Section 2.4. Dimensions: For some valve designs, the inlet raised face height may substantially
exceed the nominal dimension specifi ed in ASME / ANSI B16.5 (and DIN EN 1092). Consult the
manufacturer for exact dimension.
The reason for this exceed is:
- height of nozzle placed in the inlet of valve
- due to the outer diameter of the nozzle thread fl ange thickness has to be thicker than normal ASME
/ ANSI B16.5 and DIN EN 1092 dimension to achieve the required pressure rating.
Flattened outlet diameter
Very few outlet flanges in LESER designs are supplied with flattened outlet flanges as shown in the
figure below. This is due to the short inlet center to face dimension of the inlet flange. The flattened
outlet flange allows:
-

backside machining of the inlet flange

easier fitting of bolts and nuts at the inlet flange

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The flattened flange design is not stipulated in the EN 1092 or ASME B16.5 standards, but it causes
no decrease of strength in respect to operating pressure and temperature limits compared to
standard flanges.
Flanges of all possible nominal pressure ratings are dimensioned sufficiently. This is possible with an
increase of the outer diameter and the flange thickness. The design was calculated according to
ASME Section VIII Div 1 Appendix 2 (e.g. LESER type 458). All body designs of this series are type
tested and approved by TUEV and ASME.

Free space

Figure 10.3.6 -2: Flattered outlet fange design

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10.3.7 Flanges according to EN 1759-1
The title of EN 1759-1 is Circular flanges for pipes, valves, fittings and accessories, Class designated.
It contains flanges with ANSI/ASME origin (ASME B16.5) with the dimensions taken from ASME
B16.5, hard metricated.
That means that flanges acc. to ASME B16.5 and EN 1759-1 match. If flanges acc. to EN 1759-1 are
requested, LESER will confirm and provide flanges acc. to ASME B 16.5.
In addition to ASME B 16.5, EN 1759-1 permits the use of European steels according to EN 1092-1
and contains also pressure temperature ratings for these materials.
10.3.8 Codes and Standards EN 1092 Flanges
DIN EN 1092-1, Flanges and their joints Circular flanges for pipes, valves, fittings and accessories,
PN designated Part 1: Steel flanges
DIN EN 1092-2, Flanges and their joints Circular flanges for pipes, valves, fittings and accessories,
PN designated Part 2: Cast iron flanges
DIN EN 1092-3, Flanges and their joints Circular flanges for pipes, valves, fittings and accessories,
PN designated Part 1: Copper alloy flanges
EN 1333, Flanges and their joints - Pipework components - Definition and selection of PN
EN 1591-1, Flanges and their joints - Design rules for gasketed circular flange connections - Part 1:
Calculation method
EN ISO 6708, Pipework components - Definition and selection of DN
ISO 7-1, Pipe threads where pressure-tight joints are made on the threads Part 1: Dimensions,
tolerances and designation
ISO 2768-1, General tolerances Part 1: tolerances for linear and angular dimensions without
individual tolerance indications

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